Delta Electronics Braking Modules Vfdb Series Users Manual 5011628404 BM04

Delta-Braking-Modules-Vfdb-Series-Users-Manual-244567 delta-braking-modules-vfdb-series-users-manual-244567

VFDB Series to the manual 151462a6-b68f-493c-942b-7af2bb4c7ecd

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R/L1

S/L2

S/L2

V/T2

IM

T/L3

T/L3

W/T3

MOTOR

O.L.

5011628404-BM 04

VFDB Series Braking Modules Instruction Sheet

Y Specifications

VFDB Braking Units
230V Series

575V Series

Model no.

Specification

2015

2022

4030

4045

5055

BR1K5W005

1500W 5.0Ω

Max. Motor Capacity (KW)

15

22

30

45

55

BR1K2W6P8

1200W 6.8Ω

40

60

40

60

60

BR1K2W008

1200W 8.0Ω

15

20

15

18

Max. Discharge Current
(A) 10%ED
Continuous Discharge
Current (A)
Braking Start-up Voltage
(DC)

Protection

20

BR1K5W040

1500W 40Ω

950±8V

BR1K0W050

1000W 50Ω

607-1000VDC

BR1K0W075

1000W 75Ω

330/345/360/380/400/ 660/690/720/760/800/
415±3V
830±6V
200—400VDC

DC Voltage

Min. Equivalent Resistor for Each
Braking Unit

10Ω

400—800VDC

6.8Ω

20Ω

13.6Ω

15.8Ω

Z Dimensions

o

Temperature over +95℃ (203 F)

Heat Sink Overheat
Alarm Output

Relay contact 5A120VAC/28VDC (RA, RB, RC)

Power Charge Display

Blackout until bus (+~-) voltage is below 50VDC

Installation Location
Environment

460V Series

Braking Resistors

Model VFDB-

Input
Output Rating
Rating

Specification

- ( N ) VFDB
Braking
RA
Unit
B2
RC

E.F
DCM

O.L.
Braking
BR Resistor

Temperature
Switch
Note1: When using the AC drive with DC reactor, please refer to wiring diagram in the AC drive
user manual for the wiring of terminal +(P) of Braking unit.
Note2: Do NOT wire terminal -(N) to the neutral point of power system.

- Braking Resistors

o

Do not proceed with wiring while power is applied to the circuit.
The wiring gauge and distance must comply with the electrical code.
The +(P), -(N) terminals of the AC motor drive (VFD Series), connected to the braking unit (VFDB), must be confirmed
for correct polarity lest the drive and the braking unit be damaged when power on.
When the braking unit performs braking, the wires connected to +(P), -(N), B1 and B2 would generate a powerful
electromagnetic field for a moment due to high current passing through. These wires should be wired separately from
other low voltage control circuits lest they make interference or mis-operation.
Wiring distance
Inflammable solids, gases or liquids must be avoided at the
location where the braking resistor is installed. The braking
VFDB
VFD series
resistor had better be installed in individual metallic box with
2015
forced air-cooling.
2022
15~55kW
4030
BR
Connect the ground terminal to the Earth Ground. The ground
Max 5M
230/460/
Max 10M
4045
lead must be at least the same gauge wire as leads +(P), -(N).
575V
5055
AC Motor Drive
Braking Unit
Please install the braking resistor with forced air-cooling or
Braking Resistor
the equivalent when frequent deceleration braking is
To prevent personal injury, do not connect/disconnect wires or
performed (over 10%ED).
regulate the setting of the braking unit while power on. Do not touch
The ring terminals are suggested to be used for main circuit
the terminals of related wiring and any component on PCB lest users
wiring. Make sure the terminals are fastened before power on.
be damaged by extreme dangerous DC high voltage.

^ Definition for Braking Usage ED%

Storage Temperature

-20℃~+60℃ (-4 F to 140 F)

o

o

Humidity

90% Non-condensing

Vibration

9.8m/s (1G) under 20Hz
2
2m/s (0.2G) at 20~50Hz

Braking Time

Explanation: The definition of the barking usage ED(%) is for assurance of
enough time for the braking unit and braking resistor to dissipate away heat
generated by braking. When the braking resistor heats up, the resistance would
increase with temperature, and braking torque would decrease accordingly.

Wall-mounted enclosed type IP50

Z Dimensions -

[ Individual Parts and

VFDB Braking Units

Function Explanation
121.0 [4.76]

130.0 [5.12]

Jumper for input
voltage setting

R3.3 [R0.13]

_ The Voltage Settings

ERR.
RED

200.0 [7.87]

Fault Circuit

190Vac
200Vac
210Vac
220Vac
230Vac
240Vac

Braking Start-up voltage
DC Bus (+(P), -(N)) Voltage

460V Model
AC Power
Voltage

+(P)，-(N)

Braking Resistor

330Vdc
345Vdc
360Vdc
380Vdc
400Vdc
415Vdc

380Vac
400Vac
415Vac
440Vac
460Vac
480Vac

Braking Start-up voltage
DC Bus (+(P), -(N)) Voltage

Braking Start-up voltage
DC Bus (+(P), -(N)) Voltage

660Vdc
690Vdc
720Vdc
760Vdc
800Vdc
830Vdc

575Vac
-

950Vdc
-

Input voltage setting for VFDB-2015/2022/4030/4045
ACT

CHARGE

CHARGE

ERR

Terminal Wire Gauge
Circuit

Terminal Mark

Wire Gauge AWG (mm2)

+(P), -(N)

10~12AWG (3.5~5.5mm )

Braking Resistor

Fault Circuit

B1, B2
Output

M1, M2

Input

S1, S2

RA, RB, RC

2
2

10~12AWG (3.5~5.5mm )

Screw

Torque

M4

18 kgf-cm (15.6 in-lbf)

M4

18 kgf-cm (15.6 in-lbf)

M2

4 kgf-cm (3 in-lbf)

2

20~18AWG (0.25~0.75mm )
(with shielded wires)
2

20~18AWG (0.25~0.75mm )

M2

4 kgf-cm (3 in-lbf)

ERR

For VFDB-2015/2022
Factory setting: 230V

-----575V
---------------------

-(N)

+ (P )

-(N)
M1
M2

S1
S2

-(N)
M1
M2

+ (P )

-(N)

S1
S2
SLAVE

SLAVE
MASTER
B1
O.L.

B2
BR

B1
O.L.

B2
BR

B1
O.L.

B2
BR

RC RB RA

VFD
Series

+ (P )

+ (P )

+(P)

VFD
Series - ( N )

-( N)

VFD150_23_

SLAVE

MASTER
MASTER/SLAVE
Setting Jumper

Alarm output terminals

240V
230V
220V
210V
200V
190V

M1: SLAVE output signal +
M2: SLAVE output signal S1: SLAVE input signal +
S2: SLAVE input signal NOTE: Please use shielded wires
while wiring.

2
4
4
4
8
1
4
4
4
8
8
8
16
3
4
5
5
5
10
10
10

125
125
125
125
125
125
125
125
125
125
125
125
125
125
125
125
125
125
125
125
125

Thermal Overload
Relay

Thermal Overload
Relay

B1
+ (P )

+ (P )

- ( N)

- (N )

VFD
Series

O.L.

VFDB
2015
Braking
Unit

VFD185_23_
VFD220_23_

Braking
Resistor

O.L.

VFDB
2022
Braking
Unit

Braking
Resistor

MASTER

B2

MASTER

B2
VFD150_23_ uses with 2PCS BR1K5W005 braking resistors in series

230V 40HP

1. VFD185_23_ uses with two BR sets in parallel, which 2PCS BR1K2W008 braking resistors
in series for each BR set.
2. VFD220_23_ uses with two BR sets in parallel, which 2PCS BR1K2W6P8 braking resistors
in series for each BR set.

230V 50HP
Thermal Overload Relay

Thermal Overload Relay

+(P ) - ( N)

VFDB
2015
Braking
Unit

VFD
Series
VFD300_23_

VFDB
2015
Braking
Unit

O.L.

+ (P ) - (N )

B2
M1 M2

VFDB
2015
Braking
Unit

VFD
Series
VFD370_23_

B2
S1 S2

Braking
Resistor

+ ( P ) - ( N ) B1

+ ( P ) - ( N ) B1

O.L.

SLAVE
MASTER

Thermal Overload Relay

Thermal Overload Relay

+ ( P ) - ( N ) B1

+ ( P ) - ( N ) B1

VFDB
2015
Braking
Unit

O.L.

O.L.

SLAVE
MASTER

B2
M1 M2

Braking
Resistor

B2
S1 S2

Braking
Resistor

Braking
Resistor

VFD370_23_ uses with two VFDB2015 braking units, and each braking unit uses with two
BR sets in parallel, which 2PCS BR1K2W008 braking resistors in series.

460V 25HP/30HP/40HP
B1
+(P)

VFD
Series

+ ( P ) VFDB
4030
-( N)
Braking
Unit

- (N )

Thermal Overload
Relay

VFD
Series

VFDB
4030
-( N )
Braking
Unit

- ( N)

O.L.

Braking
Unit

MASTER

B2

1. VFD185_43_ uses with 4PCS BR1K2W008 braking resistors in series
2. VFD220_43_ uses with 4PCS BR1K2W6P8 braking resistors in series
3. VFD300_43_ uses with 4PCS BR1K5W005 braking resistors in series

VFD150_43_ uses with 1PCS BR1K5W040 braking resistor

460V 75HP

460V 50HP/60HP
B1

VFD
Series

+(P )

VFD185_43_
VFD220_43_
VFD300_43_

Braking
Resistor

B2

Thermal Overload
Relay

B1
+(P )

O.L.

MASTER

+ (P )

+ (P )

- ( N)

- ( N)

MASTER

Thermal Overload
Relay

+(P ) - (N )

+ ( P ) - ( N ) B1
VFDB
4030
Braking
Unit

VFD
Series

Braking
Resistor

Thermal Overload Relay

Thermal Overload Relay

+( P ) - (N)
O.L.

VFDB
4045
Braking
Unit

VFD370_43_
VFD450_43_

VFD550_43_

O.L.

SLAVE

B2
M1 M2

460V 100HP

B1

VFDB
4030
Braking
Unit

O.L.

MASTER

B2

1. VFD370_43_ uses with two BR sets in parallel, which 4PCS BR1K2W008
braking resistors in series for each BR set.
2. VFD450_43_ uses with two BR sets in parallel, which 4PCS BR1K2W6P8
braking resistors in series for each BR set.

B2
S1 S2
Braking Resistor

Braking Resistor

VFD550_43_ uses with two VFDB4030 braking units, and each braking unit uses with
4PCS BR1K5W005 braking resistors in series.

575V 20HP

VFDB
4045
Braking
Unit

B1

+ ( P ) - ( N ) B1

+ ( P ) - ( N ) B1

Thermal Overload
Relay

Thermal Overload Relay

Thermal Overload Relay

+(P) - (N)

VFDB
4045
Braking
Unit

O.L.

O.L.

+(P)

+(P)

-(N)

-(N) VFDB
5055
Braking Unit

VFDSeries

SLAVE

B2
M1 M2

480V
460V
440V
415V
400V
380V

BR1K5W005
BR1K2W008
BR1K2W6P8
BR1K5W005
BR1K2W008
BR1K5W040
BR1K2W008
BR1K2W6P8
BR1K5W005
BR1K2W008
BR1K2W6P8
BR1K5W005
BR1K2W6P8
BR1K0W020
BR1K0W050
BR1K2W008
BR1K2W6P8
BR1K5W005
BR1K2W008
BR1K2W6P8
BR1K5W005

230V 25HP/30HP

MASTER

-----575V
---------------------

1
1
1
2
2
1
1
1
1
1
1
2
2
1
1
1
1
1
1
1
2

NOTE: Before wiring, please notice equivalent resistors value shown in the column “Equivalent resistors specification for each braking
unit” in the above table to prevent damage.

VFD750_43_

2. MASTER/SLAVE setting: The MASTER/SLAVE jumper is set “MASTER” as factory setting. The “SLAVE” setting is applied to two
or more braking units in parallel, making these braking units be enabled/disabled synchronously. Then the power dissipation of each unit
will be equivalent so that they can perform the braking function completely.
The position of the jumper
The SLAVE braking application of three braking units is
ACT
CHARGE
ERR
shown as the above diagram. After wiring, the jumper of
Slave
output/input
first unit shall be set as “MASTER” and that of others must
Power lamp Braking lamp Fault lamp
Terminal
be set as “SLAVE” to complete the system installation.

+ (P )

2015
2022
2022
2015
2015
4030
4030
4030
4030
4045
4045
4030
4045
5055
5055
5055
5055
5055
5055
5055
5055

Min.
Typical
Equivalent
Thermal
Resistor Value
Overload
for Each AC Relay Value
Motor Drive
10Ω
30
8Ω
35
6.8Ω
40
5Ω
30
4Ω
30
40Ω
15
32Ω
15
27.2Ω
20
20Ω
30
16Ω
40
13.6Ω
50
10Ω
30
6.8Ω
50
60Ω
15
50Ω
15
40Ω
20
34Ω
25
25Ω
30
20Ω
35
17Ω
45
12.5Ω
45

Braking Resistors
Braking
Model and No. of Units Torque
Used
10%ED

a Wiring Examples of Braking Resistors

VFD
Series

For VFDB-5055 Series
Factory setting: 575V

S1

Operation Explanation: 1. For safety consideration, install an overload relay between the braking unit and the braking resistor. In
conjunction with the magnetic contactor (MC) prior to the drive, it can perform complete protection against abnormality.
2. The purpose of installing the thermal overload relay is to protect the braking resistor from damage due to frequent braking, or due to
braking unit keeping operating resulted from unusual high input voltage. Under such circumstance, just turn off the power to prevent
damaging the braking resistor.
3. Please refer to the specification of the thermal overload relay.
4. The alarm output terminals (RC, RA, RB) of the braking unit will be activated when the temperature of the heat sink exceeds 95oC. It
means that the temperature of the installation environment may exceed 50oC, or the braking %ED may exceed 10%ED. With this kind
of alarm, please install a fan to force air-cooling or reduce the environment temperature. If the condition not due to the temperature,
the control circuit or the temperature sensor may have been damaged. At this time, please send the braking unit back to the
manufacturer or agency for repair.

For VFDB-4030/4045
Factory setting: 460V

Input Voltage Setting

240V
230V
220V
210V
200V
190V

M2 M1 S2

\ Basic Wiring Diagram

480V
460V
440V
415V
400V
380V

ACT

Power lamp Braking lamp Fault lamp

Power lamp Braking lamp Fault lamp

Power Input Circuit

Input voltage setting for VFDB-5055

B1，B2

Input Voltage Setting

3000W 10Ω
4800W 8Ω
4800W 6.8Ω
6000W 5Ω
9600W 4Ω
1500W 40Ω
4800W 32Ω
4800W 27.2Ω
6000W 20Ω
9600W 16Ω
9600W 13.6Ω
12000W 10Ω
19200W 6.8Ω
3000W 60Ω
4000W 50Ω
6000W 40Ω
6000W 34Ω
7500W 25Ω
12000W 20Ω
12000W 17Ω
15000W 12.5Ω

VFD150_43_

575V Model
AC Power
Voltage

NOTE: Input Power With Tolerance ±10%
Power Input Circuit

8.248
10.281
12.338
16.497
20.6
8.248
10.281
12.338
16.497
20.6
24.745
31.11
42.7
8.248
10.281
12.338
16.497
20.6
24.745
31.11
42.7

460V 20HP

Table 1: The Selection of Power Voltage and Operation Potential of PN DC Voltage
230V Model
AC Power
Voltage

15
18.5
22
30
37
15
18.5
22
30
37
45
55
75
15
18.5
22
30
37
45
55
75

Braking Unit
Model VFDB
No. of Units
Used

VFD300_23_ use with two VFDB2015 braking units, and each braking unit uses with
2PCS BR1K5W005 braking resistors in series.

1. Regulation of power voltage: the power source of the braking unit is DC voltage from +(P), -(N) terminals of the AC motor drive. It is
very important to set the power voltage of the braking unit based on the input power of the AC motor drive before operation. The setting
has a great influence on the potential of the operation voltage for the braking unit. Please refer to the table below.

SLAVE Circuit

189.5 [7.46]

ED% = T1/T0x100(%)
T0

Cycle Time

2

Mechanical Configuration

T1

20
25
30
40
50
20
25
30
40
50
60
75
100
20
25
30
40
50
60
75
100

B1

Before regulating the power voltage, make
sure the power has been turned off. Please set
power voltage as the possible highest voltage
for unstable power system. Take 380VAC
power system for example. If the voltage may
be up to 410Vac, 415VAC should be regulated.
For DELTA’s AC motor drive VFD Series,
please set parameter (Over Voltage Stall
Prevention) as “close” to disable over-voltage
stall prevention, to ensure stable deceleration
characteristic. For VFDB-5055, the jumper
can only be put on the position as shown in the
following figure. Do NOT remove the jumper
to other place.

100%

HP

Full- load Resistor Value
Torque
Spec for Each
kg-M
AC Motor Drive
kW

230V 20HP

NOTE

o

-10℃~+50℃ (14 F to 122 F)

SLAVE Circuit

Applicable
Motor

460V

] Wiring Notice

Indoor (no corrosive gases, metallic dust)

Operating Temperature

ACT.
YELLOW

SA
Surge
Absorber

B1

+ (P )

-( N)

` All Braking Resistors & Braking Units Use in the AC Drives

575V

Thank you for choosing DELTA’s braking module. VFDB braking units are applied to absorb the motor regeneration energy when the
three-phase induction motor stops by deceleration. With VFDB braking unit, the regeneration energy will be dissipated in dedicated
braking resistors. To prevent mechanical or human injury, please refer to this instruction sheet before wiring. VFDB braking units are
suitable for DELTA AC Motor Drives VFD Series 230V/460V/575V. VFDB braking units need to be used in conjunction with BR series
braking resistors to provide the optimum braking characteristics. VFDB braking units (2015, 2022, 4030, 4045 and 5055) are approved
by Underwriters Laboratories, Inc. (UL) and Canadian Underwriters Laboratories (cUL). The content of this instruction sheet may be
revised without prior notice. Please consult our distributors or download the most updated version at
http://www.delta.com.tw/industrialautomation.

CHARGE
G REEN

VFD + ( P )
Series

MC

Thermal Overload
Relay

6. Besides using thermal overload relay to be the protection system and braking resistor, temperature switch can be installed on braking
resistor side as the protection. The temperature switch must comply with the braking resistor specification or contact your dealer.

X Preface

80.0 [3.15]

Thermal
Overload
Relay or
temperature
switch

5. The AC Motor Drive and braking
unit will be electrified at the same time
while turning on the NFB (No-fuse
breaker). For the operation/stop
method of the motor, please refer to the
user manual of the AC Motor Drives
VFD Series. The braking unit will
detect the inner DC voltage of the AC
motor drive when it stops the motor by
deceleration. The extra regeneration
will be dissipated away rapidly by the
braking resistor in the form of heat. It
can ensure the stable deceleration
characteristic.

U/T1

Voltage

MC

R/L1

230V

NFB

2007-07-19

B2
S1 S2

Braking
Resistor

VFD150_53_

Braking
Resistor

MASTER

B2
VFD150_53_ uses with 3PCS BR1K0W020 braking resistors in series

VFD750_43_ uses with two VFDB4045 braking units, and each braking unit uses with two
BR sets in parallel, which 4PCS BR1K2W6P8 braking resistors in series.

575V 25HP

Braking
Resistor

O.L.

575V 30HP/40HP/50HP
B1
+(P )

VFD
Series

+(P )

VFDB
5055
-( N)
Braking
Unit

-( N)

VFD185_53_

Thermal Overload
Relay
Braking
+(P)

-(N)

-(N) VFDB
5055
Braking Unit

VFD220_53_
VFD300_53_
VFD370_53_

O.L.

MASTER

MASTER

B2
1. VFD220_53_ uses with 5PCS BR1K2W008 braking resistors in series
2. VFD300_53_ uses with 5PCS BR1K2W6P8 braking resistors in series
3. VFD370_53_ uses with 5PCS BR1K5W005 braking resistors in series

VFD185_53_ uses with 5 PCS BR1K0W050 braking resistors in series

575V 60HP/75HP

575V 100HP
B1

+(P)

+(P)

-(N)

-(N) VFDB
5055
Braking Unit

VFD450_53_
VFD550_53_

+(P)

VFDSeries

B2

VFDSeries

Thermal Overload
Relay
Braking
Resistor

B1

resistor
O.L.

Thermal Overload
Relay
Braking
Resistor
O.L.

MASTER

B2
1. VFD450_53_ uses with two BR sets in parallel, which 5PCS BR1K2W008 braking resistors
in series for each BR set
2. VFD550_53_ uses with two BR sets in parallel, which 5PCS BR1K2W6P8 braking resistors
in series for each BR set

Thermal Overload
Relay
+(P) -(N)

VFD
Series

Thermal Overload
Relay

+(P) -(N) B1

+(P) -(N)

VFDB
O.L.
5055
Braking Unit

VFDB
O.L.
5055
Braking Unit

VFD750_53_

SLAVE
MASTER

B2
M1 M2

Braking
Resistor

B1

B2

S1 S2 Braking
Resistor

VFD750_53_uses with two VFDB5055 braking units, and each braking unit uses with
5PCS BR1K5W005 braking resistors in series.

R/L1

S/L2

S/L2

V/T2

IM

T/L3

T/L3

W/T3

MOTOR

O.L.

VFD +(P)

MC

B1

+(P)

- (N)

積熱 電驛
SA
或溫 度開關
跳脫 接點 突波吸 收器

- (N) VFDB
制動單元

E.F

RA

DCM

RC

B2

溫度 開關 6. 除了使用積熱電驛作為保護系統

及制動電阻外，尚可加裝溫度開關於
制動電阻端作為保護。溫度開關的動
作溫度需配合制動電阻規格，或洽詢
經銷商詢問。

當 交流馬達驅動器有 加裝直流電抗器 （DC Reactor)時，其煞車 模組之電源輸入 迴路
＋ （P）端的 配 線方法，可參考交 流馬達驅動器手 冊。

X 一般注意事項
感謝您選用台達 VFDB 動力制動煞車模組。本產品主要應用於當三相感應馬達由交流馬達驅動器所驅動，在減速停止時用以吸收
由馬達側所回生的能量。藉由 VFDB 制動單元將此能量以熱能的方式消耗在煞車電阻上。本產品在安裝使用前，請詳細參閱本說
明書再進行施工配線，以免造成機械或人員的傷害。VFDB 動力制動煞車模組適用於本公司 VFD 所有系列的交流馬達驅動器。VFDB
制動單元需搭配煞車電阻 BR 系列，才能發揮優異的制動特性，詳細的規格及使用方法請繼續參閱本說明書。由於產品精益求精，
當內容規格有所修正時，請洽詢代理商或至台達網站（http://www.delta.com.tw/industrialautomation/）下載最新版本。

VFDB 制動單元規格

使用電壓等級

230V 級

型號 VFDB-□□□□

2015

最大適用馬達容量 (KW)
最大放電電流
輸
(A peak) 10%ED
出
連續放電電流 (A)
額
定
制動起始電壓 (DC)
直流電壓

每台等效最小電阻

使
用
環
境

進行配線施工時務必確認相關回路電源均為關閉狀態；配線的線徑及距離亦務必按照規定選用及施工。
交流馬達驅動器（VFD）連接至制動單元（VFDB）的+ (P)、- (N)端子有極性之分，千萬要確認再確認，否則電
源一開啟制動單元立即炸毀，請務必注意。

BR 制動電阻規格
575V 級

型號

規格

VFD系 列

4030

4045

5055

BR1K5W005

1500W 5.0Ω

460V 級

2022

配線距離

15

22

30

45

55

BR1K2W6P8

1200W 6.8Ω

60

40

60

60

BR1K2W008

1200W 8.0Ω

交 流馬達 驅動器

15

20

15

18

20

BR1K5W040

1500W 40Ω

所有的主回路端子請使用 O 型端子配線，並確認端子已鎖緊方可
送電運行。

330/345/360/380/
400/415±3V

660/690/720/760/
800/830±6V

950±8V

BR1K0W050

1000W 50Ω

200—400VDC

400—800VDC

607-1000VDC

BR1K0W075

1000W 75Ω

10Ω

20Ω

6.8Ω

13.6Ω

15.8Ω

Z 尺寸- 煞車電阻

溫度超過 +95℃ (203oF)
RELAY 接點 5A120Vac/28Vdc(RA.RB.RC)

充電中顯示

主回路 (P-N) 電壓在 50VDC 以下熄滅

安裝場所

屋內（無腐蝕性氣體、金屬粉塵）

環境溫度

-10℃～+50℃ (14oF to 122oF)
o

儲存溫度

90%RH 以下不結露
20Hz 以下 9.8m/S2(1G)、20～50Hz 2m/S2(0.2G)

機構構造

Max 5M

在減速煞車頻繁的場合（超過 10ED%）煞車電阻請加裝風
扇強制風冷或其它冷卻設備。

煞車電 阻

在通電中嚴禁修改任何配線及制動單元內部設定，更嚴禁
在通電中碰觸相關配線的端子及 PCB 板中的任一元件，以
免因通電中遭極度危險的直流高壓感電造成人員傷害。

制 動 時間

使用本公司 VFD 系列交流馬達驅動器，
請將參數的過電壓失速防止功能設定為
關閉狀態，使失速防止功能失效，如此
可得穩定的減速特性。另外，VFDB-5055
系列，請固定插梢位置，如下圖所示，
請勿任意更動其位置。

說明：制定煞車使用率 ED％，主要是為了能讓制動單元及煞車電阻有充份
的時間來散除因制動而產生的熱量；當煞車電阻發熱時，電阻值將會隨溫度
的上昇而變高，制動轉矩亦隨之減少。

壁掛型 IP50

Z 尺寸- 制動單元

[ 各部名稱及功能說明

121.0 [4.76]

輸入電源電壓
設定插梢

130.0 [5.12]

R3.3 [R0.13]

80.0 [3.15]

_ 設定與調整
表一：電源電壓的選擇與 PN 直流電壓的動作準位

200.0 [7.87]

189.5 [7.46]

230V 級 AC 制動開始電壓+ (P)、- (N)
電源電壓
母線 DC 電壓
190Vac
200Vac
210Vac
220Vac
230Vac
240Vac

460V 級 AC
電源電壓

制動開始電壓+ (P)、(N)母線 DC 電壓

575V 級 AC
電源電壓

制動開始電壓+ (P)、- (N)
母線 DC 電壓

380Vac
400Vac
415Vac
440Vac
460Vac
480Vac

660Vdc
690Vdc
720Vdc
760Vdc
800Vdc
830Vdc

575Vac
-

950Vdc
-

330Vdc
345Vdc
360Vdc
380Vdc
400Vdc
415Vdc

設定的位置：VFDB-2015/2022/4030/4045
CHARGE ACT
輸 入電 源電 壓設 定

回路名稱

端子記號

導線線徑 AWG (mm2)

螺絲規格

扭力

電源輸入回路

+ (P)、- (N)

10～12AWG (3.5～5.5mm2)

M4

18 kgf-cm (15.6 in-lbf)

煞車電阻回路

B1、B2

10～12AWG (3.5～5.5mm2)

M4

18 kgf-cm (15.6 in-lbf)

連動回路

輸入 M1、M2

20～18AWG (0.25～0.75mm )
(需用隔離線)

M2

S1、S2

RA、RB、RC

20～18AWG (0.25～0.75mm2)

M2

輸出
故障回路

2

4 kgf-cm (3 in-lbf)
4 kgf-cm (3 in-lbf)

煞車
動作燈

故障燈

240V
230V VFDB-2015/2022
220V 系列 請依 右邊 文字
210V 設定 出場 設定 為230V
200V
190V

電源燈

------575V
-------------------------

VFDB-5055系列
請 固定Jump位置
如 圖所示， 請勿
更 動其位置

煞車
動 作燈

ERR
故 障燈

VFD系 列

+(P)

+(P)

-(N)

-(N)

+(P)

-(N)

+(P)

-(N)

+(P)
S1
S2

-(N)
M1
M2

+(P)

-(N)

S1
S2

O.L.

B1

B2

O.L.
煞車 電 阻

B1

B2

O.L.
煞車 電 阻

煞 車 電阻

電源 燈

煞車
動 作燈

ERR

SLAVE

480V
460V
440V
415V
400V
380V

積熱電驛

+(P) -(N) B1
VFDB
2015
制動 單元

VFD系 列

積熱電驛

B1

+(P) -(N)

VFDB
2015
制 動單元

O.L.

VFD300_23_

O.L.

M1： 連動 信號 輸 出＋ 端
M2： 連動 信號 輸 出－ 端
主 動/連 動設 定端 子
S1：連 動信 號 輸入 ＋端
S2：連 動信 號 輸入 －端
注意 ：請 使用 隔離 線配 線 施工

MASTER

故 障 輸出 端子

-(N) VFDB
2022
制 動單 元

O.L.

MASTER

煞車 電 阻

B2

B2
M1 M2

VFDB
2015
制動 單元

積熱電 驛

B1

+(P) -(N)

VFDB
2015
制動單 元

O.L.

O.L.

SLAVE
MASTER

B2
S1 S2

煞車電 阻

積熱 電驛

+(P) -(N) B1

+(P) -(N)

VFD系 列
VFD370_23_

SLAVE
MASTER

B2
M1 M2

煞車 電阻

B2
S1 S2

煞車電 阻

煞 車電阻

VFD370_23_ 使用 二台制 動單元VFDB2015，每 台使 用BR1K2W008 4PCS，
每2PCS串 聯後再 並聯接 線

460V 25HP/30HP/40HP
積熱電驛

B1
+(P)

+(P)

-(N)

-(N)

VFD150_43_

積 熱電 驛

B1

O.L.

VFD系 列

VFDB
4030
制動單元

B2

P(+)

P(+)

N(-)

N(-)

O.L.
VFDB
4030
制 動單 元

VFD185_43_
VFD220_43_
VFD300_43_

煞車電阻

MASTER

煞 車電 阻
B2

VFD185_43_使 用BR1K2W008 4PCS 串聯 接線
VFD220_43_使 用BR1K2W6P8 4PCS 串聯 接線
VFD300_43_使 用BR1K5W005 4PCS 串聯 接線

VFD150_43_使用BR1K5W040 1PCS

460V 75HP

460V 50HP/60HP
積 熱電 驛

B1
+(P)

+(P)

-(N)

-(N)

VFD系列

VFD370_43_
VFD450_43_

積熱電 驛

+(P) -(N) B1

+(P) -(N)

O.L.

VFDB
4045
制 動 單元

VFDB
4030
制動單 元

VFD系列
煞車 電 阻

+(P) -(N)

B2
M1 M2

B2
S1 S2

煞車電阻

煞車電阻

VFD550_43_使 用二台制動單 元VFDB4030每台使用BR1K5W005 4PCS串 聯接線

575V 20HP
積熱 電驛

+(P) -(N) B1

+(P) -(N)

VFDB
4045
制 動單 元

VFD系 列

+(P) -(N)

VFD 系 列

O.L.

SLAVE

B2
S1 S2

煞車 電阻

B1

積熱 電驛

B1

VFDB
4045
制動 單元

O.L.

+(P)

+(P)

-(N)

-(N) VFDB
5055
制 動單元

VFD150_53_

575V 25HP

積熱電驛
O.L.
煞車電阻

MASTER

煞車 電阻

VFD750_43_使 用二 台制 動單 元VFDB4045每 台 使用BR1K2W6P8 8PCS，每4PCS
串 聯後 在並 聯接 線

B2
VFD150_53_ 使用 3PCS BR1K0W020串聯

575V 30HP/40HP/50HP
積 熱電驛
B1
+ (P )

+(P )

- ( N)

-(N)

VFD185_53_

VFDB
5055
制動單 元

積 熱電 驛

煞車
電阻

B1

VFD系 列

O.L.

+(P)

+(P)

-(N)

-(N) VFDB
5055
制 動單 元

VFD220_53_
VFD300_53_
VFD370_53_

MASTER

O.L.
煞 車電 阻

MASTER

B2

B2

1. VFD220_53_ 使用5PCS BR1K2W008 串 聯
2. VFD300_53_ 使用5PCS BR1K2W6P8 串聯
3. VFD370_53_ 使用5PCS BR1K5W005 串 聯

575V 60HP/75HP

575V 100HP
積熱 電驛

積熱 電 驛

積熱電驛

B1

VFD 系 列

O.L.

SLAVE
MASTER

B2
VFD370_43_使用BR1K2W008 8PCS ，每4PCS串聯 後 再並 聯 接線
VFD450_43_使用BR1K2W6P8 8PCS ，每4PCS串 聯後 再 並聯 接 線

積熱電驛

B1

VFDB
4030
制動單元

O.L.

VFD550_43_

MASTER

故障 燈

240V
230V
220V
210V
200V
190V

-(N)

VFD185_23_
VFD220_23_

VFD185_53_ 使用 5 PCS BR1K0W050 串聯

-----575V
---------------------

+(P)

230V 50HP

+(P) -(N)

VFD系 列

+(P)

VFD185_23_使用BR1K2W008 4PCS 每2PCS串 聯後 再 並聯 接 線
VFD220_23_使用BR1K2W6P8 4PCS 每2PCS串聯 後 再並 聯 接線

230V 40HP

VFD系 列

CHARGE ACT

RC RB RA

MASTER
B2

B2

VFD150_23_使用BR1K5W005 2PCS串聯

B2
M1 M2

連 動輸 出/輸 入端 子

SLAVE

SLAVE

VFD系 列
B1

煞車 電阻

MASTER

插梢位置

S1

M1
M2

VFD系 列

VFDB
2015
制動 單元
MASTER

積 熱電 驛

B1

O.L.

VFD150_23_

以上制動單元並連組合的應用，可使每一台制動單元同時動作同時截止，如此每一台的消耗功率均為相等充份發揮每台的制動
功能。
如下圖所示為三台制動單元連動制動的應用；當配線完
成後需將第一台設為“MASTER＂主動的設定，其餘的
一定要將插梢設定在“SLAVE＂連動的位置上，如此即
可完成動力制動系統的配線。

2
4
4
4
8
1
4
4
4
8
8
8
16
3
4
5
5
5
10
10
10

230V 25HP/30HP

VFD750_43_

2. 主動／連動的設定：制動單元在出廠時均設定在“MASTER＂主動煞車的位置。“SLAVE＂連動位置的功能主要是應用於兩台

動作說明：1.

在安裝制動單元的應用中為了安全的考量，在制動單元與煞車電阻之間加裝一積熱電驛（O.L）；並與交流馬達
驅動器前端的電磁接觸器（MC）作一連鎖的異常保護。
2. 加裝積熱電驛的主要目的是為了保護煞車電阻不因煞車頻繁過熱而燒毀，或是因輸入電源電壓異常過高導致制動單元連續導
通燒毀煞車電阻。此時只有將交流馬達驅動器的電源關閉才可避免煞車電阻燒毀。
3. 積熱電驛規格的選用請參考制動單元與放電電阻適用一覽表。
4. 制動單元中的故障輸出端子（RC、RA、RB）在散熱裝置溫度高於 95℃時會動作，表示安裝環境溫度可能超過 50℃以上，或
是煞車制動 ED%超過 10ED%；若是此類的故障請自行加裝風扇強制風冷或改善環境溫度。若非溫度原因，可能控制電路受
損或溫度感測器故障，此時請送廠維修。

電源燈

輸 入電源電 壓設定

M2 M1 S2

\ 基本配線圖

480V
VFDB-4030/4045系列 460V
請 依左 邊文 字設 定
440V
出 場設 定值 為460V
415V
400V
380V

CHARGE ACT

ERR

BR1K5W005
BR1K2W008
BR1K2W6P8
BR1K5W005
BR1K2W008
BR1K5W040
BR1K2W008
BR1K2W6P8
BR1K5W005
BR1K2W008
BR1K2W6P8
BR1K5W005
BR1K2W6P8
BR1K0W020
BR1K0W050
BR1K2W008
BR1K2W6P8
BR1K5W005
BR1K2W008
BR1K2W6P8
BR1K5W005

每台交流
制動
積熱電驛
馬達驅動
轉矩
規格中心
器等效最
10%ED
值
小電阻值
125
10Ω
30
125
8Ω
35
125
6.8Ω
40
125
5Ω
30
125
4Ω
30
125
40Ω
15
125
32Ω
15
125
27.2Ω
20
125
20Ω
30
125
16Ω
40
125
13.6Ω
50
125
10Ω
30
125
6.8Ω
50
125
60Ω
15
125
50Ω
15
125
40Ω
20
125
34Ω
25
125
25Ω
30
125
20Ω
35
125
17Ω
45
125
12.5Ω
45

積熱電 驛

460V 100HP

設定的位置：VFDB-5055

用
量

在配線前，注意：每台煞車模組之等效煞車電阻不能低於～每台制動單元最小等效電阻值～（參閱制動單元與放電電阻適用一覽表）
。

MASTER

註：容許輸入電源有±10%的變動
煞車電阻端子
B1，B2

3000W 10Ω
4800W 8Ω
4800W 6.8Ω
6000W 5Ω
9600W 4Ω
1500W 40Ω
4800W 32Ω
4800W 27.2Ω
6000W 20Ω
9600W 16Ω
9600W 13.6Ω
12000W 10Ω
19200W 6.8Ω
3000W 60Ω
4000W 50Ω
6000W 40Ω
6000W 34Ω
7500W 25Ω
12000W 20Ω
12000W 17Ω
15000W 12.5Ω

制動電阻料號

a 制動電阻配線圖例

1. 電源電壓的調整：制動單元的電力來源是接受接交流馬達驅動器+ (P)、 - (N)兩端供應的直流電源。因此，在配線完成準備運轉

連動回路端子

各端子使用線徑

8.248
10.281
12.338
16.497
20.6
8.248
10.281
12.338
16.497
20.6
24.745
31.11
42.7
8.248
10.281
12.338
16.497
20.6
24.745
31.11
42.7

VFD300_23_ 使用 二台制動單 元VFDB2015 每台使 用BR1K5W005 2PCS串聯接線

ERR.
RED

電源輸入端子
+(P)，-(N)

15
18.5
22
30
37
15
18.5
22
30
37
45
55
75
15
18.5
22
30
37
45
55
75

制動單元
型式
用量
VFDB
2015
1
2022
1
2022
1
2015
2
2015
2
4030
1
4030
1
4030
1
4030
1
4045
1
4045
1
4030
2
4045
2
5055
1
5055
1
5055
1
5055
1
5055
1
5055
1
5055
1
5055
2

460V 20HP

時，依交流馬達驅動器的輸入電源來設定制動單元的電源電壓是非常重要的步驟；此設定將會影響制動單元動作電壓的位準，
下表為各個電壓動作準位。

故障回路端子

20
25
30
40
50
20
25
30
40
50
60
75
100
20
25
30
40
50
60
75
100

每台交流馬達驅動
器等效煞車電阻規
格

B1

設定電源電壓時，請務必先將電源關閉
後才可更改設定值。若在電源電壓不穩
定的區域，請將電源電壓設定在可能出
現的最高電壓。例如：380Vac 的電源系
統，若電壓變動達到 410Vac，請設定在
415Vac。

使 用 率ED％ ＝T1/T0x100（ ％ ）

T0

kW

NOTE

T1

週期 時 間

HP

全載輸
出轉矩
kg-M

適用馬達

230V 20HP

100%

-20℃～+60℃ (-4 F to 140 F)

振動

Max 10M

BR

^ 煞車使用率 ED%的定義

o

濕度

ACT.
YELLOW

制動單元的接地工程 230V 級請依第三種接地施工，460V
級請依特別第三種接地施工。

40

故障輸出

CHARGE
G REEN

煞車電阻安裝的場所不能有任何易燃性的物體、氣體、液
體，最好能安裝在獨立的金屬箱內並加以風扇散熱。

VFDB
2015
2022
4030
4045
5055
制 動單元

11~55kW
230/460/
575V

散熱片過熱
保
護

] 配線注意事項
制動單元在執行煞車時，+ (P)、- (N)、B1、B2 因有大電流通過所連接的導線瞬間將產生能量很大的電磁場；故
在初期配線施工規劃時，應與其它低電壓的控制線路分離配線，以免造成不必要的干擾或誤動作。

Y 規格

電源

460V 系列

請 勿將電源輸入迴路 -（N）端，接至電力 系統之中性點。

` 制動單元與放電電阻適用一覽表

575V 系列

VFDB 系列煞車模組說明書

5. 本配線電路在電源開關（NFB）開
啟時交流馬達驅動器與制動單元便同
時通上電源，馬達的運轉／停止的方
式請參考 VFD 系列的使用手冊；制動
單元會在交流馬達驅動器對馬達作減
速煞車時自動偵測交流馬達驅動器內
積 熱電驛
部的直流電壓，自動將過多的回生能
O.L.
量藉由煞車電阻以熱能的方式迅速消
煞車
電阻
BR
耗以達平穩的減速特性。

U/T1

電壓

MC

230V 系列

NFB
R/L1

+(P)

+(P)

-(N)

-(N) VFDB
5055
制 動單 元

VFD450_53_
VFD550_53_

O.L.
煞 車電 阻

+(P) -(N)

VFD系 列

+(P) -(N)

+(P) -(N) B1
VFDB
5055

O.L.

VFD750_53_

SLAVE
MASTER

B2
1. VFD450_53_使 用BR1K2W008 10PCS 每5PCS串 聯後 再 並聯 接 線
2. VFD550_53_使 用BR1K2W6P8 10PCS 每5PCS串 聯後 再 並聯 接 線

B2
M1 M2

O.L.

制動單元

制動單元

MASTER

VFDB
5055

B1

煞車電阻

B2

S1 S2 煞車電阻

VFD750_53_使用 2台 VFDB5055制動單元, 每台使用 5PCS BR1K5W005串聯



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