Detex ECL 230D Maintenance Manual 230DMaintenance

User Manual: Detex ECL-230D Maintenance Manual Literature

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However, like any mechanical device used only occasionally, your ECL-230
needs periodic cycling to insure that it functions properly when an emergency
arises. So that your lock continues to give the protection and service for which
it was purchased, we urge you to set up an ongoing checking/maintenance
program.
The procedures outlined in this manual will assist in establishing a structured
inspection/maintenance program. Assign someone to be responsible for
instituting it, including coordination of semi-annual inspections with designated
service personnel and the logging of inspection dates.
			

2

Owner's
Inspection
and
Maintenance
Manual

In terms of both design and manufacture, your ECL-230 Series Panic Hardware Device represents the highest quality standards Detex has to offer in
meeting your security needs. Prior to leaving our factory, your unit was tested
thoroughly to insure that it meets UL listing requirements.

In the event that your checking/maintenance program uncovers a problem,
inspection data recorded on the maintenance/inspection log will be taken into
consideration if the unit is returned to Detex for evaluation. (Detex reserves
the sole right to determine action to be taken on returned goods.)
Remember the attention you give to your ECL-230 Series Panic Hardware
Device may save a life! If you need additional assistance regarding your
inspection/maintenance program, contact our Product Services Department.
		
			
		
			

DETEX CORPORATION
302 Detex Drive
New Braunfels, Texas 78130
(830) 629-2900

				

3

SALES OFFICE
302 DETEX DR.
NEW BRAUNFELS, TX 78130
(830) 629-2900

IMP-230D/1B 3/19/03

ECL-230D AND ECL-230D-PH
PANIC HARDWARE DEVICE

Dear Owner:

OPERATIONS TEST FOR ECL-230D (WEEKLY TESTS)
2. Remove lock cover. Check for dirt accumulation, battery leakage, and for smooth operation
of bar, bolt and cylinder.

This test checks lock operation and condition
of battery (or battery eliminator).
1. With the door closed, rotate the I.K.C. key
clockwise a full 360 degree (from the key out
position) to extend the bolt into the keeper (the
locked position). Remove the I.K.C. key. Next
push the paddle bar. The alarm should sound
and the bolt should retract to unlock the door.

Should moving parts require lubrication, use
either LPS #1 or WD-40 only. (See Lubrication
Diagram on Page 5).
Important Note: When extended, the bolt must
never bind against the inside of the keeper.

2. Open the door.

Should the bolt bind, reposition the keeper
so that the bolt withdraws without restriction.

3. Close the door, and arm the unit with the cylinder
key. The bolt extends and the unit stops sounding.

3. Repeat weekly Operation Test (above)
several times to insure proper functioning.

Visual Inspection (Twice a year)

ECL-230D ANNUAL MAINTENANCE TESTS
With the key removed, confirm the index markings
(Fig. 1 Rear View).

C) Confirm the OKC shaft/cam is not broken
and the push nut is in place.

G) If the timing marks do not line up then reinstall
the cylinder (per instructions).

D) Confirm the tailpiece length is 5/8" beyond
the door or beyond the reinforcing plate (Fig. 3).

H) If the cylinder turns hard, the tail piece is
too long and needs to be cut as Fig. 2. Fig. 2
denotes Detex cylinder ECL-445, 5 pin. For
6-7 pin rim cylinder use ECL-1595 escutcheon
and cut tailpiece accordingly.

E) Confirm the index mark alignment (Fig 3).
F) While the unit is off the door, check the
OKC operations. Using a screw driver, turn the
cam clockwise/counter-clockwise.

I) Insert the key in the cylinder and turn it clockwise/counter-clockwise. The cam and the key
should turn freely. If the key turns, but not the
cam, the cylinder tail piece was cut too short and
has slipped out of the cam - Replace the tailpiece
or the cylinder (Fig. 2).

G) Retract the bolt, align the index marks,
remove key, re-install the lock body (make
sure the alignment mark does not move when
reinstalling the lock body). Be sure the cylinder tailpiece is engaging the cross slot on the
cam (Fig. 3)

3. If the bolt does not retract/extend using the
outside key control (OKC):

1. Inspect door and door frame. Make sure door
opens easily and does not bind against the frame
or threshold. Check for door sag and warping.

A) Remove the unit from the door

Also check conditions of hinges and lubricant
as needed.

B) From the rear side of the casting - confirm
the retaining spring was removed (Fig. 3).
9

6

ECL-230D ANNUAL MAINTENANCE TESTS
Follow each step completely and in order
before proceeding to the next step.

2. Key control cylinder (IKC) - Hard to turn
(Binding):

1. Siren does not sound when the paddle bar
is pushed:

A) Make sure the cover key is
available.
B) Push on the paddle bar to open the door
- with the door open, reset alarm.

A) Extend the bolt and remove key.
Push on the paddle bar - bolt retracts and siren
should sound, if not
B) Remove the cover by inserting the cover key
and turning it counter-clockwise approximately
6-8 complete turns.
C) Disengage the cover from the back plate
and swing it out of the way.

ECL-230D ANNUAL MAINTENANCE TESTS
4. Siren continues to sound after resetting
the alarm (Bolt extended):

ANNUAL OUTSIDE KEY CONTROL (OKC)
CHECK

A) Retract the bolt

Using OKC key extend / retract bolt. Unit should
not sound and door should be free to open.

B) Remove the cover (see step 1 B & C).
C) Disconnect the battery

C) Keeping the door open, use the key to
turn the control cylinder (IKC) key clockwise
and counter-clockwise.
Bolt should extend and retract freely.

D) Identify the screws holding the Cam Bridge
and remove the screws and Cam Bridge. Inspect
switch levers. Make sure switch levers are not
damaged or missing.

D) If the bolt and key worked freely, the
problem is alignment between the bolt and the
keeper/strike.

E) If siren still continues to sound after resetting
the alarm call Detex Customer Service Department at 1-830-629-2900.

E) If step "B" does not conform, remove the
cover (see step 1B and C).

D) Confirm the battery is good visually and the
voltage is a minimum of 7 volts. If OK continue.
If not replace the battery and check for broken
wires and retest. If unit is still not sounding

F) Remove the cylinder housing
(Cam bridge Assembly).

E) Call DETEX Customer Service in USA at
1-830-629-2900
7

11

MAINTENANCE / INSPECTION LOG
DOOR
No.

DATE OF
INSP.

BATTERY
COND.*

DOOR
No.

DATE OF
INSP.

MAINTENANCE / INSPECTION LOG
BATTERY
COND.*

DOOR
No.

DATE OF
INSP.

BATTERY
COND.*

MAINTENANCE / INSPECTION LOG
DATE OF
INSP.

BATTERY
COND.*

DOOR
No.

13

DATE OF
INSP.

BATTERY
COND.*

14

12

DOOR
No.

DOOR
No.

DATE OF
INSP.

MAINTENANCE / INSPECTION LOG
BATTERY
COND.*

DOOR
No.

DATE OF
INSP.

BATTERY
COND.*

DOOR
No.

15

DATE OF
INSP.

BATTERY
COND.*

ECL-230D AND ECL-230D-PH OKC MAINTENANCE

ECL-230D AND ECL-230D-PH LUBRICATION DIAGRAM

ACAD DWG 230-033

ACAD DWG 230-006

10

ECL-230D AND ECL-230D-PH IKC MAINTENANCE

5

ECL-230D AND ECL-230D-PH MAINTENANCE PARTS

ACAD DWG 230-034

8

4



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