Dewalt DW718 TYPE3 User Manual MITER SAW Manuals And Guides 1301363L
User Manual: Dewalt DW718 TYPE3 DW718 TYPE3 DEWALT MITER SAW - Manuals and Guides View the owners manual for your DEWALT MITER SAW #DW718TYPE3. Home:Tool Parts:Dewalt Parts:Dewalt MITER SAW Manual
Open the PDF directly: View PDF .
Page Count: 7
Download | |
Open PDF In Browser | View PDF |
TURN THE MACHINE "OFF" AND DISCONNECT THE MACHINE FROM THE POWER SOURCE before installing or removing accessories, before adjusting or changing set-ups, when making repairs or changing locations. An accidental start-up can cause injury. Do not touch the plug's metal prongs when unplugging or plugging in the cord. REDUCE THE RISK OF UNINTENTIONAL STARTING. Make sure that the switch is in the "OFF" position before plugging in the power cord. USE PROPER EXTENSION CORD. Make sure your extension cord is in good condition. If your product is equipped with a cordset, use only 3-wire extension cords that have 3-prong grounding-type plugs and 3-pole receptacles that accept the tool's plug. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. The following table shows the correct size to use depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gage. The smaller the gage number, the heavier the cord. @ Minimum Volts 120V 240V Ampere Rating More Than 0 6 10 12 "0 & ,-I <= M/ > USE RECOMMENDED ACCESSORIES. Use only accessories that are recommended by the manufacturer for your model. Accessories that may be suitable for one tool may be hazardous when used on another tool. Consult the instruction manual for recommended accessories. The use of improper accessories may cause risk of injury to persons. NEVER STAND ON TOOL. Serious injury could occur if the tool is tipped or if the cutting tool is unintentionally contacted. NEVER LEAVE TOOL RUNNING UNATTENDED. TURN POWER OFF. Don't leave tool until it comes to a complete stop. Serious injury can result. DO NOT OPERATE ELECTRIC TOOLS NEAR FLAMMABLE LIQUIDS OR IN GASEOUS OR EXPLOSIVE ATMOSPHERES. Motors in these tools may spark and ignite fumes. STAY ALERT, WATCH WHAT YOU ARE DOING, AND USE COMMON SENSE. DO NOT USE THE MACHINE WHEN YOU ARE TIRED OR UNDER THE INFLUENCE OF DRUGS or ALCOHOL. A moment of inattention while operating power tools may result in injury. • • • • a Additional E rr" I- Z DEWALT Industrial Tool Co., 701 Joppa Road, Baltimore, (AUG09) Part No. N039242 DW718 Copyright MD 21286 © 2005, 2007, 2009 DEWALT The following are trademarks for one or more DEWALT power tools: the yellow and black color scheme; the "D" shaped air intake grill; the array of pyramids on the handgrip; the kit box configuration; and the array of lozenge-shaped humps on the surface of the tool. Definitions: Safety Guidelines The definitions below describe the level of severity for each signal word. Please read the manual and pay attention to these symbols. A DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. _, WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. ,&CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. NOTICE: Indicates a practice not related to personal injury which, if not avoided, may result in property damage. IF YOU HAVE ANY QUESTIONS OR COMMENTS ABOUT THIS OR ANY DEWALT TOOL, CALL US TOLL FREE AT: 1-800-4-DEWALT (1-800-433-9258) IMPORTANT _ SAFETY INSTRUCTIONS all. instructions listed below may result electric shock, and/or toserious WARNING: Read all instructions before inoperating product.fireFailure follow injury. READ ALL INSTRUCTIONS Double Insulation Double insulated tools are constructed throughout with two separate layers of electrical insulation or one double thickness of insulation between you and the tool's electrical system. Tools built with this insulation system are not intended to be grounded. As a result, your tool is equipped with a two prong plug which permits you to use extension cords without concern for maintaining a ground connection. NOTE: Double insulation does not take the place of normal safety precautions when operating this tool. The insulation system is for added protection against injury resulting from a possible electrical insulation failure within the tool. ,&CAUTION." WHEN SERVICING USE ONLY IDENTICAL REPLACEMENT PARTS. Repair or replace damaged cords. Polarized Plugs Polarized plugs (one blade is wider than the other) are used on equipment to reduce the risk of electric shock. When provided, this plug will fit in the polarized outlet only one way. If the plug does not fit fully in the outlet, reverse the plug. If it still does not fit, contact a qualified electrician to install the proper outlet. Do not change the plug in any way. Safety Instructions Safety Rules For Miter Saws AWARNING: Do not allow familiarity (gained from frequent use of your saw) to replace safety rules. Always remember that a careless fraction of a second is sufficient to inflict severe injury. • DO NOT OPERATE THIS MACHINE until it is completely assembled and installed according to the instructions. A machine incorrectly assembled can cause serious injury. • OBTAIN ADVICE from your supervisor, instructor, or another qualified person if you are not thoroughly familiar with the operation of this machine. Knowledge is safety. • STABILITY. Make sure the mitersaw is placed on a secure supporting surface and does not slip or move during use. If the mobility kit is installed, raise the moveable caster(s) so saw is in its stationary position. • FOLLOWALL WIRING CODES and recommended electrical connections to prevent shock or electrocution. Protect electric supply line with at least a 15 ampere time-delay fuse or a circuit breaker." • MAKE CERTAIN the blade rotates in the correct direction. The teeth on the blade should point in the direction of rotation as marked on the saw. • TIGHTEN ALL CLAMP HANDLES, knobs and levers prior to operation. Loose clamps can cause parts or the workpiece to be thrown at high speeds. • BE SURE aft blade and blade clamps are clean, recessed sides of blade clamps are against blade and arbor screw is tightened securely. Loose or improper blade clamping may result in damage to the saw and possible personal injury. • ALWAYS USE A SHARP BLADE. Check the blade to see if it runs true and is free from vibration. A dull or a vibrating blade can cause damage to the machine and/or serious injury." • DO NOT OPERATE ON ANYTHING OTHER THAN THE DESIGNATED VOLTAGE for the saw. Overheating, damage to the tool and personal injury may occur. • DO NOT WEDGEANYTHING AGAINST THE FAN to hold the motor shaft. Damage to tool and possible personal injury may occur. • DO NOT force cutting action. Stalling or partial stalling of motor can cause damage. To the machine or blade and/or serious injury. • ALLOW THE MOTOR TO COME TO FULL SPEED priorto starting cut. Starting the cut too soon may cause damage to the machine or blade and/or serious injury." • NEVER CUT FERROUS METALS (Those with any iron or steel content) or masonry. Either of these can cause the carbide tips to fly off the blade at high speeds causing serious injury. • DO NOT USE ABRASIVE WHEELS. The excessive heat and abrasive particles generated by them may damage the saw and cause personal injury. • NEVER have anypart of your body in line with the path of the saw blade. Personal injury will OCCUr. • • • • • • • For All Tools This miter saw accepts the DEWALT worklight and laser attachments. _,WARNING: To reduce the risk of eye injury, ALWAYS use eye protection when operating the miter saw. • KEEP GUARD IN PLACE and in working order. • REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to see that keys and adjusting wrenches are removed from spindle before turning tool on. Tools, scrap pieces, and other debris can be thrown at high speed, causing injury. • KEEP WORK AREA CLEAN. Cluttered areas and benches invite accidents. • DO NOT USE THE MACHINE IN A DANGEROUS ENVIRONMENT. The use of powertools in damp or wet locations or in rain can cause shock or electrocution. Keep your work area weft-fit to avoid tripping or placing arms, hands, and fingers in danger. • KEEP CHILDRENAWAY. Aft visitors should be kept at a safe distance from work area. Your shop is a potentially dangerous environment. • MAKE WORKSHOP CHILDPROOF with padlocks, master switches, or by removing starter keys. The unauthorized start-up of a machine by a child or visitor may result in injury. • DON'T FORCE TOOL. It will do the job better and be safer at the rate for which it was designed. • USE RIGHT TOOL. Don't force tool or attachment to do a job for which it was not designed. Using the incorrect tool or attachment may result in personal injury. • WEAR PROPER APPAREL. No loose clothing, gloves, neckties, rings, bracelets, or other jewelry to get caught in moving parts. Non-slip footwear is recommended. Wear protective hair covering to contain long hair. Air vents may cover moving parts and should also be avoided. • ALWAYS USE SAFETY GLASSES. Everyday eyeglasses are NOT safety glasses. Also use face or dust mask if cutting operation is dusty. ALWAYS WEAR CERTIFIED SAFETY EQUIPMENT: • ANSI Z87.1 eye protection (CAN/CSA Z94.3) • ANSI $12.6 ($3.19) hearing protection • NIOSH/OSHA/MSHA respiratory protection • SECURE THE WORKPIECE. Use clamps or a vise to hold the workpiece on the table and against the fence or when your hand will be dangerously close to the blade within 6" (152 mm). It is safer than using your hand and it frees both hands to operate tool. • DON'T OVERREACH. Keep proper footing and balance at aft times. Loss of balance may cause personal injury. • MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean forbestandsafestperformance. Follow instructions for lubricating and changing accessories. Poorly maintained tools and machines can further damage the tool or machine and/or cause injury. 16 14 14 12 14 12 Not Recommended • ,,Q 14") CO0 16 16 16 12 CHECK for DAMAGED PARTS. Before further use of the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function-- check for alignment of moving parts, binding of moving parts, breakage of parts, mounting and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced. Do not use tool if switch does not turn it on and off. Eo m 18 18 16 14 • 0 0") f=m "0 Not More Than 6 10 12 16 Gauge for Cord Sets Total Length of Cord in Feet (meters) 25 (7.6) 50 (15.2) 100 (30.5) 150 (45.7) 50 (15.2) 100 (30.5) 200 (61.0) 300 (91.4) AWG • • • • • • • • • • • • • NEVER apply blade lubricant to a running blade. Applying lubricant could cause your hand to move into the blade resulting in serious injury. DO NOTplace either hand in the blade area when the saw is connected to the power source. Inadvertent blade activation may result in serious injury. DO NOT PERFORM FREE-HAND OPERATIONS (workpiece not supported by table and fence). Hold the work firmly against the fence and table. Free-hand operations on a miter saw could cause the workpiece to be thrown at high speeds, causing serious injury. NEVER REACH AROUND or behind the saw blade. A blade can cause serious injury. DO NOT reach underneath the saw unless ff is unplugged and turned off. Contact with saw blade may cause personal injury. SECURE THE MACHINE TO A STABLE SUPPORTING SURFACE. Vibration can possibly cause the machine to slide, walk, or tip over, causing serious injury. USE ONLY CROSSCUT SAW BLADES recommended for miter saws. For best results, do not use carbide tipped blades with hook angles in excess of 7 degrees. Do not use blades with deep gullets. These can deflect and contact the guard, and can cause damage to the machine and/or serious injury. USE ONLY BLADES OF THE CORRECT SIZE AND TYPE specified for this tool to prevent damage to the machine and/or serious injury. INSPECT BLADE FOR CRACKS or other damage prior to operation. A cracked or damaged blade can come apart and pieces can be thrown at high speeds, causing serious injury. Replace cracked or damaged blades immediately. CLEAN THE BLADE AND BLADE CLAMPS prior to operation. Cleaning the blade and blade clamps allows you to check for any damage to the blade or blade clamps. A cracked or damaged blade or blade clamp can come apart and pieces can be thrown at high speeds, causing serious injury. DO NOT use lubricants or cleaners (particularly spray or aerosol) in the vicinity of the plastic guard. The polycarbonate material used in the guard is subject to attack by certain chemicals. ALWAYS USE THE KERF PLATE AND REPLACE THIS PLATE WHEN DAMAGED. Small chip accumulation under the saw may interfere with the saw blade or may cause instability of workpiece when cutting. USE ONLYBLADE CLAMPS specified for this tool to prevent damage to the machine and/ or serious injury. CLEAN THE MOTOR AIR SLOTS of chips and sawdust. Clogged motor air slots can cause the machine to overheat, damaging the machine and possibly causing a short which could cause serious injury. KEEP ARMS, HANDS, AND FINGERS away from the blade to prevent severe cuts. Clamp aft workpieces that would cause your hand to be within 6" (152 mm) of the saw blade. NEVER LOCK THE SWITCH IN THE "ON" position. Severe personal injury may result. TURN OFF THE MACHINE and allow the blade to come to a complete stop before raising the arm and prior to cleaning the blade area, removing debris in the path of the blade, before servicing or adjusting tool. A moving blade can cause serious injury. PROPERLY SUPPORT LONG OR WIDE WORKPIECES. Loss of control of the workpiece can cause injury. NEVER cross arms in front of blade while using tool. Always make a dry run (unpowered) before making a finish cut so that you can check the path of the blade or severe personal injury may result. ADDITIONAL INFORMATION regarding the safe andproper operation of power tools (i.e. a safety video) is available from the Power Tool Institute, 1300 Sumner Avenue, Cleveland, OH 44115-2851 (www.powertoofinstitute.com). Information is also available from the National Safety Council, 1121 Spring Lake Drive, Itasca, IL 60143-3201. Please refer to the American National Standards Institute ANSI 01.1 Safety Requirements for Woodworking Machines and the U.S. Department of Labor OSHA 1910.213 Regulations. _WARNING; _ not corleect read and understood unit to eHcthcal power so,dice wntit complete #_stlucUons are _WAJ_NING: Always wear prop_ personal hearing protection that cr_nforms to ANSI S t2.6 (83.19) dc_rtng _e. Unde_ some conditions aed duration of use eo_se #ore th_s product may con#lbute to headng to_s, _WARNING: tVE_ER MAKE ANY CC_ UNLESS THE MA_RtA£ iS SECUR&T, Ot'_ THE TABLE AND A_GAtNST ?HE _'NCE _WAJrtNING: Sort_ dust cleated by power sanding, sewblg, _'_dthg, d#t_eg, _d ethel coestroet_ _e#v#_3 _ontair?s ehemicaH b_wn to c_se C_loeg bi._ defer;Is o_ other _ep_ucti_ harm. SoR_ excepts of g'm_ c&emtc_ _'e; . _ad from Had-booed pa_e_s_ * cry_f_l_r_ sifTca fff)m bricks _d cement _d othe_ marry p_ducfs, _d a_'seeic _d eh_c_m_umfrom chemicd_y-f_e_ted _m_r (CCA). {_ND RLATE_ \ t.OCKNUTB Y_Jr esk from these e_po_#_e retie& depending on how open ;,_ do this type of work. To _e_uce y_ur e)_osu_e to these cl_emica&, _ _ e _# ventilated ate_ and work with a_/oved _._et_y equipment, such _ t/_)_, dust mas_ th_ _e s_c_#y de_ign_ to f#ter _.*t mlc_oScopie pa,_fi_s. A_,oid prolonged coeta_l_ with dt_t from _ sanding, _ing, gdnding, dd#Mg_ and eth_ const_ti_n _f_#iea; Wear p_ofeefi_e ¢I¢_h#_t and wash exposed are_a4_ wHh at_ water. Allowing dust to g_ Mto your mo_Cth_ eye_, or lay on the skin may promote _fJot_ of ha_ul ¢hemicals, _WARNING: Use of _ toot cae _nerate and_o_ dHbur_ dust; wh ch may cause serious a_ pem_'_ent _esp,%-atery Or other iniu__ A_wak_ u_ N_OSN?OSH_'l appro_.ed _e_.eo_zato_y p_otecftc# appropriate for the dust expiate. Dbec_ particles sway #Ore face a_d _ For }_ur convenience And safety, the fo_b'w_g warning labels _'e _ your miter sa_ ON. !Ng_ FOR YOUR OWN SAFETY_ READ SAW. _&WARNINe OPERATfNG INSTRUCTION WHEN SERVICING, USE ONLY IDENTICAL REPLACEMENT ALWAYS WEJ_J;tEYE PROTECTION_ NOT EXPOSE TO RAIN OR USE iN DAMP LOCATION_, DV_I MAJ_VUAL BEFORE PARTS. KNOBS ALWAYS ADJUST FENCE PROPERLY BEFORE USE_ CLAMP SMALL PIECES BEFORE CUTTING. SEE MANUAL. ON GUARD; DANGER=KEEP BLADE_ ON AWAY FROM 8_; SECURE PROPERLY BRACKET WITH BOTH SCREWS BEFORE ON TAB_; _ PLAC{S) _ WARNING: FOR YOUR OWN SAFE_ READ INSTRUCTION MANUAL BEFORE OPERATING MITER _W, KEEP HANDS OUT OF PATH OF _W BLADE. DO PlOT OPERATE SAW WITH_ GUARDS IN _E, CHECK LOWER GUARD FOR PROPER CLOSING BEFORE EACH _E, ALWAYS TIGHTEN ADJUSTMENT KI'IOBS BEFORE USE, DO NOT PERFORM AllEY OPERATION FREEHANd. NEVTJ_RREACH IN BACK OF SAW BLADE_ NEVER CROSS ARMS IN FRONT OF BLADE, TURN OFF TOOL AND WAtT FOR _W BLADE TO STOP BEFORE MOVING VVC_RKPIECE, CHANGtN_G SETTINGS _ _VING HANDS, DISCONNECT POWER BEFORE CHANGING B_E OR S_,/ICING, TO REDUCE THE RISK OF II'_UURY, RETURN CARRIAGE TO THE FULL REAR P_ION AFTER EACH CRO_C_ OPERATION. THtNK_ YOU CAN PREVENT ACCIC%_TS, ON _A_E: DW71_ (2 P_CES) Elec#_ical DWS7085 Connection Be _ your _w_ s_p_ _r_ with _e nameplate merki_, 120 vo_ AC m_e that your _w will oper_e on a_ma_inG ou_ The sw_h _ su_ptib_e _ _i_u_ if dk_t cu_er_ _ A wffage des_e of 10 pe_en_ e_mo_ wi_ ca_ _ tose of pov,,_ _d ovet_eati_g. _l DEWA&T t_ls are f_to_ tested. _f t_e _®1 d_ee _ opera_e_ _k the _ow_ eup_y_ Accessories _,WARNING: S_hce asee_odes, othe_ than t_ effe_ by DEWALT, have _:_t _ew tes_'ed with this pz_ct, use of _ue_ _es with thie trot cou_ _ #_acd_:_us: _3 _edoce fP_ dsk d ir_)u,,_ oe_y DEWALT, ite¢_mme_ied aseesso_be &_k;l be use_3wiff'_ th_ p,_uc£ Recommended aco_,¢_ for use w_h your too_ are a'_ai_ab_efor purchase from your foca d_a!_ or autbofiz_ serv}ce oe_e_: Jfyou n_d assistaece m ioo_ir@ any actuary for your toc4_ piece contact D_¢#At,T Industrial Tool Co,, 701 East _p_a _ad Ba_t mote. MD 212_>, cal_ 1*£©0-4-DgWALT (1 800o43%_258} Of visit our web_te www,dewa_bcom, Opti_al Accessories (F_g, DWT(_4 1) obfaned work _pports_ ;en91h stopm clamp4_. _c se_ec%ng aed using aocessoi'_ La_r G_de System: DW7187 may _ mo_ approp_e Use c.3_e n Laser _s_vaitaMe at ex#a co_.l from DPTVALTSePAce Cente_ and your ho_Y_ improvement retai_er: _neh_4ctior_s for insta_tet©n are intruded with the aceer_o_ P_d ar_ follow e_ direstione for safe inste_lstionand use E_i_ We_k Su_ DWTeS0 U_ to euppor_ _ong overhangieg wodk#eces the wo_ s_p_ _3:w _bJe is _$_gned to accept two weA sup_ds one o_ _ch Adj_st_._e L_tgth Stop: DW7_I FiG 2 _euser assemb4ed. Your side, _u_ the use of one wo_ s_ppo_ {see drawing / It _e _ to n'_dke re _et_t_vecuts of the &'_me te_£_h from 0 to 42 _{107 ern) 1_/7082 (stmiPar mode{ i_cl_de_ U_ for firmly ctampieg workp_ce _ t_ _w table for _r_isioo ¢_i_g, Du_ _g_ DW7053 _l_uded wil_ e_e mode{s) CI_ Equippe/4 wRh a zipper for easy empty_g_ _wdue_ pr_uoe_ (_ot s_ewn), Crown Molding Fence: OW7084 the dust bag wil_ captu_ the raajorffy c4 the U_d tot ptec_ion curling of C_,_n molding Miter Saw LED Wo,'tdigh_ Sysf_m; 0WS7085 L ght;ng u_J for grater vr_bi_ity aed catting a_tgnmeet dudng operstlo_ E_sy to ns'ta}_ SAW BLADES; ALWAYS US_ 12_ G05mrel SAW B_DES WfTH 1_ 254 am/ ARBOR HOLES. SPEED RATING MUST BE AT LEAST 4800 RPM, Neve_ use e _m_er diameter blade it willnot be guerd_ p_pe4y Uee crosaout biadea only! Do not _se b_ad_ de'_gned for flC_prig, cornbinatloe btadee or bt_dee wi_h hook an@lee in execs of T ] BLADE DESCRi_IONS NOTE; For cutting with TOG feet _ Unpacking Your nomfer_us m_Is, ose on_ _w b[ad_ to! th!s pa!]:K>_ ......................................................................... Saw Check the contents o_ your miter sm_ ca_ofl to make sure _ha_ you have _cetved addifioe to this ins'tructbn _T_nUaL the ¢a_on dnould COntain: t. One DW718 rarer s_w, 2 One DEWA_T 12_ (_5 Fgure g, _ec#_cati_s CAPAC_ RG, gO E am) diemeter saw #_ade 3 One b_e wrench n w_seh pocket shown/n 4 One DWTOe3 Dustbag (_me models). 5 One nvsterial o_mp, _1 parts, _n OF C_T 50'_ miter _, e_ miter 1_ 4_ _beve_ ieft _'_d right d _miter M_ M_ Height 8,P (94 am) W_dth 18,6' (345 am) PeeuR Width !2,9" (328 am} Result Height 2.9 _(74 am} M_ M_. Heigf_ &7" (94 am} W_dth 9.5 _{241 am) R.s_Jlt Width 91" (231 am) _uff He.hi 29* (74 am) 45'_ m_tet F %_r\ 45P beret - Left FiG 4 RAiL LOCK KNOB RAIL SET SCREW k-¢3_ H_t 2,4" (61 ms9 box, Width 1&6" (_45 ram) UFTING HANDLF MOTOR HOUS}NG 45'_bocci - Rider Max. H_ht t 7' (48 nm) Re_ W_h 12,9' _328 ram} Max+ Width 136" (345 ram) Reset Height 11" (28 ram} Your _w _s cobble of sut_ieg bs_ard moldings 08"/20 rsm) thick by 65* {165 ram) taI_ on a 4@' right or Io_ m_e_ ADJUSTMENT MOTOR ENDCAP Ree@t Width 12,9 _ (328 ram) Result Height 19" (48 ram) / _TE: Voar _w Refer to _pecial ce m_er 4_ reiter BEVEl LOPK HANDLE is cs_#;4÷ of e_ting the fo_towing once a special setup p_'oc_ure Cut& height 1.5 (38 ram} w_th 16,1 (409 ram} he_g_ 1.5/38 ram} w_dth 11 7 (297 turn} _stolbwed DRIVE t2_ Volt M_es DEVEL LATCH LEVER 1_ Wa_s In 3@90 RPM 15 Amp M_or ©ut He_ica_ Gears MuRi-g BuR Autonratb Beetfio Brake _ib_ _dngs Carbide Bl_e Familiarization Your miter _s_ _ foley as_mb_ s the carton Open the box and _ the _aw o_ core'en_en_ camying ha_J_ as shown in F_ure £ _ace the saw on a smootb_ _tat sudase such as a work&_sh or _ng table :ERF by the E×_mlne Figaro 4 to become faali_isr with the saw a_d its vado_ p_s T_ _ttsn on ad_u_ tmeets will refer to tha_ te[_ and you mu_ know what and whore the p_dS are, _£AUTIOI_ Pioch Hr_md_ 'R_ zsduce the risk d ie/u_ k_eep thumb _r_meath Lee _'dfe when put#_g the h_dte down, The lower _wd wJ#£_ve up as the handle is _#ed _an which could sa_e plnch#'_g. The handle _ pdac_.J ¢_se to the _azd for _ecid cuts. Pros dowe iightly o_ the or_ing ha_ and pail out the look do_n #n C_ntty relessa #_e des, mwae_t p[_sure ar_ _ld the a_m aIbwing _ to r_sato _t5fut_ height Ut_ the lock dawn pin wh_ cath/ing tP_ saw from one pl_e to a_otheL AM,aye u_ the aarryi_ handle to tran_rt the saw or #_e hs_d indeetatio_s shows b F_ure 4. Bench Mounting Hote_ a_e p_'ov_ in _! 4 f_t to fa¢iI_ate _h mountir_g se ahawn n F_.)U_÷4, _wo d# te_ s_z_J h_ are p_vid_ ta ac¢om_d_e different s_zos _ _& Use _her ho_ it n_ _._sasy to use _th i A_sys n_a_ your _w _rmty _ a _ble surf,_e _ prevent reevemedt_ _ enh_¢e the _ot's _abil_ _ oa_ _ moaet_ to a pi_e of 1_'_ 017 ram/or thicker p;y_d wh_h can t_e _ sbm_ to your wo_ sup_ or mou_ to ether _b sit_ and r_larn_d, NOTE." if you eI_t to _unt your saw _o a p_o ot p_ood make sal_ th_ the mouet!ng sSreWS do_t protrude f_m the _ttom of the wood The plywood mast s_ fla_ on the work supporL Wh_ clampin 9 the _w to aey WoA _dace, o_an'lp odty On #_e c_mpag bce_ where the _er_ing scow hote_ a_e bcat_ C_ampi#g at any other _nt will surely nterbre with the proper e_ratloe of the saw, _CAUTION: 7b ptoveet bindtsg sod ieaccu_ac/¢ be sure _le mounting _Hase _sr_f we_ or otherw@e #eeve_ _, ff t_ sew _ka on the s_ffaeo place e _dn p_ce of esateda/or_et o_ saw, f_f unht _e _w slts ficm4/ o_ f_e mouebng sulfa& MITER SCALE / DLADE WRENCH FENCE D_JUSTMENT KNOD (usa esch s_de} BENCH MOUNTING HOLES OPERATING TRI_ SW_TCH IMPORTANT HAND[_ Changing SEL_ COVER or Installing STOP BEVEL LATCH PLATES DUST SR@JT _NDENTAT{ON FiG F_ 5 6 Blade (Fig, 3) Never depress the _ind_e lock butt@_ while the blade _ ueder p_wes or eoa_ing, DO _Ot C_t _er_ous _etat (cc_deing b;_e et stee_ e_ ma_sov_@'O_fiber aeraer_t pt_d_et with tbLs r_dter _3w. Removing GROOVING INS_UCTIONS _ WARNING; To reduce th_ #ttk of _erlo_ personal in}ury_turn _ the tool and dLsc_nr_sot from the power _u_ before _ttet_tit_ to _ve it_ charge _z_o_ or _ake any adju,stn'_ts accept as written in I_er ad_st_t_t it_ttuctier_ _ CAUTION: RNLS TRUMB_REW _FETY a New _w the Blade 1_un_lu9 the _w_ 2 P_i_ the arm to the upf_r _e_os and rai_ the lower guard (A_ as far as _esiMe 3 Loo_n_ but do r¢_t remove guard braek_ _w (D} unti! the bracket can be raised fal enough to access the b_ade screw Lower guard Wli _ema_n raised due to the _bn of the guard b_ket _rew 4. Dep*ese th_ spindle bsk button (C) wMle carefub/rater sg the saw btade _ _d unti! the lock eegages 5, Keeping the buttoe depre_ed, use the other haad and the wreash p_ev d_ (D_to too_n the bisde _raw (Turn cbokwisa ksft heed thr_da,} 6 Remove the blade ÷cry, rE} outer cbmp w_hor (F}, blade/G} and btade adapter (H} {f u_d The inr_er clamp weeher (f, _y be bft on the spindle, I_)TE: For blades sdth a blade hole of 5/8" (15,_ ram} the 1" (25,4 ram} blade adapte¢ (H} ia not u_, Ins_lling a Blade 1__plug the s_w_ 2, W_h the am_ _d_ the bwer gua_ ho_ open and the guard b_ket _, piaso the _d_ en _he _is_ie_ o_ the biade a_pter _ u_g e _ade w_b a 1" _&4mm} _meter _ade ho_ s_ aga_n_ the inner b_de c_mp w_ the teeth _ the bottom of the bl_e _Jeti#g toward the back of the saw 3 _sembb the outer Ldade stamp onto the s#dnd_e, 4, _nstal_the bbde _r_ sad esgaging the spied e bek, bghten t_ _rew ffrm_y with wrensh presid_ (Turnsounte_lockwi_ left:hand th_ads,} NOTE: When usir_ blades with a 5/8 _ (t&88 ram} d a_ter b_a ho_e, the bla_ adapter wi_/ eet be used and strand bo stored hi s safe p_e for f_ture use, 5 _tum the guard b_ke_ to _S onginat _s_tioe asd firmb' tig/len the guard b_acket _re_ to ho}d brasket in p_aee i_ WARNING: * * The guard and the Failure saw bracket screw to do blade must tightened so may _ulting be returned before allow _e in damage to activating guard to the to saw its orig_al the con_ct and position saw. the severe spinning pe_onal iniury. FiG l_ran_orting the Saw J_WARNING: To reduce the _ ef _eHetla _t tn_ry, turn _ the tool and d_rJ_nne_ from the power _z_ree before afte_F_t#_g to move #_ehar_e a_ce_e_e_ or make any edj_tn_nts _¢_e_t as w_en in laser ad_tt_nt Jr_ructien& _WARNING: Te t_duee the risk Of _tiou_ I_reonal injury, _WAYS took the ta# _oek _ob, mites lock heed_e bevel k_ck h&nd_e, _<_k dowe pirl and fence adjastn_eet _eobs before #a*l_erting _3Wr }n order to corweruently carry the m_er saw from pl_e to plase, a c_'qAP+g tie,die has been includ_ on the top ot the saw arm and hand indeeb_ions _ethe ba_ es shews Is Figure 4 7 M_TER LATCH _iW3a#RNIN_ To _ _he ri_k Of _ _ol injury_ turn off the teal and d_unect it ft_m the power _ before attet_fir_ to tlr_ve it, ehattge a¢¢_o_ Or make any edjuMrnent_ a_pt _ W_ in laser adj_ insttu_ion& NOTE: Your miter saw ia fu_ end _curately adisated _ the faetory _ the tree of maeb_aeture _f readjt_tment d_e to shipping and handllr_ or any other r_aeen _a_qeirad, follow the sdeps _low to adiudt your s_,, MITER PATCH OVERRIDE F_G 8 _ ADJUSTMENT _REW Once alade thee ediustmedte shouId i_main accurate Take a t_ttle time sow to follow these direct@ca earefu_iy to mca_ain the aesu_ay of wh_h your sew is saddle. MITER LOCK H_dDLE BE_2EL LATCH PLatE RIGHT 45 _ BEVEL IATCN pLATE RIGHT 4,5" BEVEL ADJUSTMENT E_R_W MITER SCALE ADJUSTMENT (FI& _sce e squaro against the saws fettoe sod biade _ shown (De not toush the tips of the b_ade t_h wFrh the square To do so will cause an Inaccueate measurement} Loo_n the le_er {ock haed_ and sw#_g the m#er arm udtJi the rotter latch tucks _t at the 0 miter po_tion, Do not t©hten the ©ok haadb If the _ blade is eat exactly _rpend{cular tO the feeee_ loswer gu_d wig _e up as the h_e_d_e is pulled down wb)eh eOSJd es_dsepinchlh*g_ The bisde guard on your saw has been d_ign _] to automatics@ raise when the arm ia brought down and to ewer ever the b_ade whes the arm _arai_, FIG 13A RG13B The guard cae be _ised _ hand w_ d the _w NEVER RAISE THE BL_E _R to_at_tng Or remevm_g _w blades or for _nspectbn GUA_ MJ@4UALLY UNLESS THE SAW _S TURNED HOTE; Ce_t_ specia_ sots o f _a_e matenal wit _aRe to C_ir_ La_Je Materiel under Special C_a th_ you man_a_y _ the gaa_ Refer The front seofbs of the guard is baverad for v a_bil_ty white cutting A_thougb the bavera dramat}oa_ y r_Juce fty_g debda they are epeeiags _nthe guard sod _fety gJasses ahoutd be worn m a[_ tirr_a wbes vi_Ang through the louver, IzJ_RF PI=ATE ADJUSTMENT TO adjust the ked p_etes_ bosch the _raws hotd_ng the ksri p_etes in #ace Adiu_ ked pt_ are ae cl_e as #a>sstbJe without i_tededr_# _.,_TIthe bbdda o_sv_ite#t. so that the RAK GUIDE A_USTMENT PROPE_ CUT IMPROPER Pehedicatly ch_k the _aile for asy pl_y or o_arsnce The dght r_ can be a@ust_d w_h the _t _raw shewn n Piga_ 4. To re@. ce clearance use a 4 mm hex wrench and ro:_e the se_t_srew cbckwk_ grad#a_ whte diding the saw P÷ad beck and f_h R_oce p_y whib maintaining m_imum s_tde force. CUT MITER LOCK AOJUSTMENT F_G RG 14 < ,,,_ T_ rarer bck ro_ sh4_id be a_$asted tfthe tabb of the _w ca_ be rnou_ when the m_er bck is bck_ down. To adju_ the m_er _oak head,e, pot the miter bck hat,die in the up, sebek_d _tio_ _ng s 13 mm ope_ end w_noh bo_n the bak nut on the mite_ _k rod (Fig I0}, Us}ng a a/ott_ se_e'wddveL t ghten the miter i_k _ed by toming _ clockwise as shown _n Figa_ !0 Turn the bck _d U_I _ ie snug; rhea tam soasteral_ar_kw_ ose turn, To enaura the m_er bck h#d_e is tuectio# ng _'xopedy, _ook the m_er bck to _ nomd_enteq me-_urement on the m_ter _ala _ for exampb, _o _ and _sare the _b_e wil! not rotate. Tightec lock nut !6 FIG 15 B Brushes ANGLE_ FfG 17 FIG !8 _ i_ WARNING: To _ the _ of _d_ per_oeal tej_ry_ turn o_f the to_ and dL_anr_ t from the power so_;,tce before attempting to move it_ ¢han_ a_ or make any adj_et_ta eccept es settee to la_er edj_ment tn$'ttu_'_ lse_t @a_ bashes r_a_arty by aoplugging tooi, re_u ng the motor eed cap (Fig, 4) lift the brush _rtng a_d wRhdraw the bradh a_embiy Keep brushes cJer.m _md sliding freely n their guides Always rep4ace a us_ bru_ ia the _me onen_tion a the ho_d_' as it w_ pber to its removal Cs_on bpJs}'_ h_e ua_/ir_g symbols _amped mto their aides and f the brash is worn down to approxirnateFy 1_* (12.7 ran'l/the apdng w_l ne bS{_r exert pPessui_ sad tL_y must be replaced, U_ only _@'tticaJ DEWALT bru_s Use of the correcff grade of brash is _ti_ for proper epe_le_ of electric brake, New brush a_rnbiies are evaHsb_e _ D_V_.T _rvlce cente_ The too_ should be aitowed _o run W/_n at no bed) for 10 ainu€as before u_ to _ sew b_uah_ The _ectdc bn_ke _ay be erratic in obee_ioe ant4 the _ushea are pro_dy seated/Worn in) Arrays rep_ase the bash Snsp_on asp after inspection or sortieing the bruah_ Whiie "iT_Jnnfngin DO NOT TIE TAPE OR OTHERWISE LOCK THE TRIGGER SW_TGH ON, HOLD BY HAND ONLY TABLE Controls Yoar cornpou_] miter _v ha_ severat ma_n controls, wh_h wl_ibe d ecUs_ bhetb _here Fsr mo_ Momratbn os these controls, see the _spectlwe _tions ear_ er in the m_aa_ CR/DWN MOL_NG FLAT ON AND AGAINST FENCE CROWN MOLDING FENCE A_D 'T#_LE BEIWEEN TABLE MITER CONTROl_ The and and bck (FIG, 2) miter adia_ment/bck hand_ an_ detent tnggef a_!ows yon to m_er yo_r _w to 60 ieft _2 _dght 'To miter the saw, _Ift the mi_ adjusfroent 4oak h_die, pa_ the m_er _stch bu_on _ the _ the mR@_ang_ des_rad On the miter _a_ Push down on the bck handle to the sew table inplaca TRIGGEFI SWITCH FiG lg TP_, tugger swRch (Fig 4) turns year _w asertion of a p_loCk to _Ure the s.aw, on and oft A ho_e is proad_ in tl_ tdgger for MITER LATCH OVERRIDE (FIG, 7) 'T_ miter _oh overrkJe albws your _w to everode the eommon stop angJ_ To ov_rtde the comroon stop ang_ push the miter tatoh button and flip the miter iatch overdde lever to the vert ksat portion BEVEL CONTROL (FIG. € 8} The beveJ bteh _vers and b_et took handb ellew you to t_el the _w to 48'_ left and right, Your s_a_ h_ two _vet latch levara, one on eithe_ s_e of the rear suppo_ hoaai_ Ony one nee_ds to be used to r'nov_ the be,._eito e_her d}rerAlonTtle bevel _k handle is oe top d the _r support housisg To b_e the sew Iso_ the bevel bck _nofe aft one of the _vsra to appre_mately 45/_ sad s_ the _vel an@e d_@_d on the _.'el eca_ Two bevei scales are provided forcoeaenience. L_k the beve_ bck huddle to iock the _e_ in place, The _'_eveJ_atch tevers cue be _fted vert ca]{y to override the coromos _op _ngl_a. The bevel lock handle is dee_gned to _eve a _irstted rotatioo arr_sent, The hendb cue be r_rieeted to cort_peaset_ for _:_rrnal wes_ "The _et bck handle s_uM be teerienled _ the bevel of the sew caa be moved when the bevel _k handJe is t_ghtened To adjust the bevel lock handle _emove _e _rev¢ {n the center of the ban@e. Carefu!_y pry Off the ha#d_e using a frat b_d_ screwdriver R_rient and instal/the handle such that it w_tf hold the beve4 when r_ghteoed fnsta!l ned tighten _ew, BLADE RIGHT \ FENCE F_ 21 FiG 22 _|L LOCK KNOB (RG. @ The r_,_il took knbe, a_lows you to ©ck the sew he_ _rmty ta ke_ It from d_ing is neces_s D, when making certain outsor when t_ansport ng the _w on the rails, Th_ GROOVING ST_ (FIG. 4) The g_sving stop albws tot groove cutting F@png t_ lever t_asard the _roat of the saw and edjusti_g the thumbe¢_w _flang_ tie depth of the groev'e cuL Plippiog the _ever towa_x_ the i_ of the aa_ by_a_ the g_o_ng stop, H_D DC4&tNLOCK PIN (FIG, 4) "Tolock _e _w h_a_ Inthe down pss_bn p_ the head down pa_ the p_n in and release the sew h_d. This w_ll _d the saw he_ _fely down for rnevk_g the _w from p_e to pi_e, To _'etea_ press the saw h_ down asd pul{ the pm out OPERATION WRO_ _WARNING: To reduce the tick of _o*ts _onaf injury, turn _ the thol and d_one_t from the power _ before attstr_ting to _se it_ change _ or make arty ad_me_ta acee_t _ wdtten in ta_er adj#_trne_ In_m_;_r_ _WARNING: that conforms Plug the saw sure the cord SWITCH Always use eye protection. All users and bystanders must wear eye protection to ANSI Z87.1 (CAN/CSA Z94.3). into any household 60 Hz power source. Refer to the nameplate for voltage. Be will not interfere with your work. FIG. 23 FIG. 24 To turn the saw on, depress the trigger switch. To turn the tool off, release the switch. Allow the blade to spin up to full operating rpm before making the cut. Release the trigger switch and allow the brake to stop the blade before raising the saw head. There is no provision for locking the switch on, but a hole is provided in the trigger for insertion of a padlock to lock the saw off. cu'n'ING WITH YOUR SAW If the slide feature is not used, ensure the saw head is pushed back as far as possible and the rail lock knob is tightened. This will prevent the saw from sliding along its rails as the workpiece is engaged. NOTE: Although this saw will cut wood and many non-ferrous materials, we will limit our discussion to the cutting of wood only. The same guidelines apply to the other materials. DO NOT CUT FERROUS (IRON AND STEEL) MATERIALS OR MASONRY WITH THIS SAW. Do not use any abrasive blades. CROSSCUTS Cutting of multiple pieces is not recommended but can be done safely by ensuring that each piece is held firmly against the table and fence. When the saw comes up to speed (about 1 second) lower the arm smoothly and slowly to cut through the wood. Let the blade come to a full stop before raising arm. A crosscut is made by cutting wood across the grain at any angle. A straight crosscut is made with the miter arm at the zero degree position. Set and lock the miter arm at zero, hold the wood firmly on the table and against the fence. With the rail lock knob tightened, turn on the saw by squeezing the trigger switch shown in Figure 4. When the saw comes up to speed (about 1 second) lower the arm smoothly and slowly to cut through the wood. Let the blade come to a full stop before raising arm. When cutting anything larger than a 2 x 8 (51 x 203 mm [ 2 x 6 (51 x 152) at 45 ° miter] use an out-down-back motion with the rail lock knob loosened. Pull the saw out, toward you, lower the saw head down toward the workpiece, and slowly push the saw back to complete the cut. Do not allow the saw to contact the top of the workpiece while pulling out. The saw may run toward you, possibly causing personal injury or damage to the workpiece. NOTE: To provide greater crosscut capacity with reduced stroke the blade on the DW718 extends deeper into the table. As a result a greater lifting force on the workpiece may be experienced during the cut. /& CAUTION: Always use a work clamp to maintain control and reduce the risk of workpiece damage and personal injur_. NOTE: The rail lock knob shown in Figure 4 must be loose to allow the saw to slide along its rails. Miter crosscuts are made with the miter arm at some angle other than zero. This angle is often 45 ° for making corners, but can be set anywhere from zero to 50 ° left or right. Make the cut as described above. When cutting wider workpieces wider than a 2 x 6 that are shorter in length, always place the longer side against the fence (Fig. 12). To cut through an existing pencil line on a piece of wood, match the angle as close as possible. Cut the wood a little too long and measure from the pencil line to the cut edge to determine which direction to adjust the miter angle and recut. This will take some practice, but it is a commonly used technique. BEVEL CUTS A bevel cut is a crosscut made with the saw blade at an angle to the wood. In order to set the bevel, loosen the bevel lock handle, lift the bevel latch lever, Figure 4, and move the saw to the left or right as desired. (It is necessary to move the fence to allow clearance). Once the desired bevel angle has been set, tighten the bevel clamp handle firmly. Bevel angles can be set from 48 ° right to 48° left and can be cut with the miter arm set between 50 ° right or 60° left. At some extreme angles, the right or left side fence might have to be removed. To remove the left or right fence, unscrew the fence adjustment knob several turns and slide the fence out. QUALITY OF CUT The smoothness of any cut depends on a number of variables. Things like material being cut, blade type, blade sharpness and rate of cut all contribute to the quality of the cut. When smoothest cuts are desired for molding and other precision work, a sharp (60 tooth carbide) blade and a slower, even cutting rate will produce the desired results. Ensure that material does not creep while cutting, clamp it securely in place. Always let the blade come to a full stop before raising arm. If small fibers of wood still split out at the rear of the workpiece, stick a piece of masking tape on the wood where the cut will be made. Saw through the tape and carefully remove tape when finished. For varied cutting applications, refer to the list of recommended saw blades for your saw and select the one that best fits your needs. Refer to Saw Blades under OptionalAccessories. BODY AND HAND POSITION (FIG. 13A) Proper positioning of your body and hands when operating the miter saw will make cutting easier, more accurate and safer. Never place hands near cutting area. Place hands no closer than 6" (152 ram) from the blade. Hold the workpiece tightly to the table and the fence when cutting. Keep hands in position until the trigger has been released and the blade has completely stopped. ALWAYS MAKE DRY RUNS (UNPOWERED) BEFORE FINISH CUTS SO THAT YOU CAN CHECK THE PATH OF THE BLADE. DO NOT CROSS HANDS, AS SHOWN IN FIGURE 13B. Keep both feet firmly on the floor and maintain proper balance. As you move the miter arm left and right, follow it and stand slightly to the side of the saw blade. Sight through the guard louvers when following a pencil line. CLAMPING THE WORKPIECE _,WARNING: To reduce the risk of serious personal injury, turn off the tool and disconnect it from the power source before attempting to move it, change accessories or make any adjustments accept as written in laser adjustment instructions. AWARNING: A workpiece that is clamped, balanced and secure before a cut may become unbalanced after a cut is completed. An unbalanced load may tip the saw or anything the saw is attached to, such as a table or workbench. When making a cut that may become unbalanced, properly support the workpiece and ensure the saw is firmly bolted to a stable surface. Personal injury may occur. _,WARNING: The clamp foot must remain clamped above the base of the saw whenever the clamp is used. Always clamp the workpiece to the base of the saw-not to any other part of the work area. Ensure the clamp foot is not clamped on the edge of the base of the saw. ,& CAUTION: Always use a work clamp to maintain control and reduce the risk of workpiece damage and personal inju_ If you cannot secure the workpiece on the table and against the fence by hand, (irregular shape, etc.) or your hand would be less than 6" (152 ram) from the blade, a clamp or other fixture must be used. For best results use the DW7082 clamp made for use with your saw. Another type of clamp may be supplied with your DW718. To purchase the DW7082 contact your local retailer or DEWALT service center. Other aids such as spring clamps, bar clamps or C-clamps may be appropriate for certain sizes and shapes of material. Use care in selecting and placing these clamps. Take time to make a dry run before making the cut. The left or right fence will slide from side to side to aid in clamping. TO INSTALL CLAMP 1. Insert it into the hole behind the fence. The clamp should be facing toward the back of the miter saw. The groove on the clamp rod should be fully inserted into the base. Ensure this groove is fully inserted into the base of the miter saw. If the groove is visible, the clamp will not be secure. 2. Rotate the clamp 180° toward the front of the miter saw. 3. Loosen the knob to adjust the clamp up or down, then use the fine adjust knob to firmly clamp the workpiece. NOTE: Place the clamp on the opposite side of the base when beveling. ALWAYS MAKE DRY RUNS (UNPOWERED) BEFORE FINISH CUTS TO CHECK THE PATH OF THE BLADE. ENSURE THE CLAMP DOES NOT INTERFERE WITH THE ACTION OF THE SAW OR GUARDS. i_ WARNING: A workpiece that is clamped, balanced and secure before a cut may become unbalanced after a cut is completed. An unbalanced load may tip the saw or anything the saw is attached to, such as a table or workbench. When making a cut that may become unbalanced, properly support the workpiece and ensure the saw is firmly bolted to a stable surface. i_ WARNING: The clamp foot must remain clamped above the base of the saw whenever the clamp is used. Always clamp the workpiece to the base of the saw-not to any other part of the work area. Ensure the clamp foot is not clamped on the edge of the base of the saw. SUPPORT FOR LONG PIECES AWARNING: To reduce the risk of serious personal injury, turn off the tool and disconnect it from the power source before attempting to move it, change accessories or make any adjustments accept as written in laser adjustment instructions. ALWAYS SUPPORT LONG PIECES. Never use another person as a substitute for a table extension; as additional support for a workpiece that is longer or wider than the basic miter saw table or to help feed, support or pull the workpiece. SCREWS (TWO EACH FIG. 25 FIG. 26 SCREWS SET SCREW BACK FENCE For best results, use the DW7080 extension work support to extend the table width of your saw. Available from your dealer at extra cost. Support long workpieces using any convenient means such as sawhorses or similar devices to keep the ends from dropping. cu'n'ING PICTURE FRAMES, SHADOW BOXES AND OTHER FOUR-SIDED PROJECTS To best understand how to make the items listed here, we suggest that you try a few simple projects using scrap wood until you develop a "FEEL" for your saw. Your saw is the perfect tool for mitering corners like the one shown in Figure 14. Sketch A in Figure 15 shows a joint made by using the bevel adjustment to bevel the edges of the two boards at 45° each to produce a 90 ° corner. For this joint the miter arm was locked in the zero position and the bevel adjustment was locked at 45 °. The wood was positioned with the broad flat side against the table and the narrow edge against the fence. The cut could also be made by mitering right and left with the broad surface against the fence. cu'n'ING TRIM MOLDING AND OTHER FRAMES Sketch B in Figure 15 shows a joint made by setting the miter arm at 45 ° to miter the two boards to form a 90 ° corner. To make this type of joint, set the bevel adjustment to zero and the miter arm to 45 ° . Once again, position the wood with the broad flat side on the table and the narrow edge against the fence. The two sketches in Figure 15 are for four side objects only. As the number of sides changes, so do the miter and bevel angles. The chart below gives the proper angles for a variety of shapes. NO. SIDES 4 5 6 7 8 9 10 - EXAMPLESANGLE MITER OR BEVEL 45 ° 36 ° 30 ° 25.7 ° 22.5 ° 20 ° 18 ° (The chart assumes that all sides are of equal length.) For a shape that is not shown in the chart, use the following formula. 180° divided by the number of sides equals the miter (if the material is cut vertically) or bevel angle (if the material is cut laying flat). cu'n'ING COMPOUND MITERS A compound miter is a cut made using a miter angle and a bevel angle at the same time. This is the type of cut used to make frames or boxes with slanting sides like the one shown in Figure 16. NOTE: If the cutting angle varies from cut to cut, check that the bevel clamp knob and the miter lock knob are securely tightened. These knobs must be tightened after making any changes in bevel or miter. The chart (Table 1) will assist you in selecting the proper bevel and miter settings for common compound miter cuts. To use the chart, select the desired angle "A" (Fig. 16) of your project and locate that angle on the appropriate arc in the chart. From that point follow the chart straight down to find the correct bevel angle and straight across to find the correct miter angle. Set your saw to the prescribed angles and make a few trial cuts. Practice fitting the cut pieces together until you develop a feel for this procedure and feel comfortable with it. Example: To make a 4 sided box with 26 ° exterior angles (Angle A, Fig. 16), use the upper right arc. Find 26 ° on the arc scale. Follow the horizontal intersecting line to either side to get miter angle setting on saw (42°). Likewise, follow the vertical intersecting line to the top or bottom to get the bevel angle setting on the saw (18°). Always try cuts on a few scrap pieces of wood to verify settings on saw. cu'n'ING BASE MOLDING ALWAYS MAKE A DRY RUN WITHOUT POWER BEFORE MAKING ANY CUTS. Straight 90 ° cuts: Position the wood against the fence and hold it in place as shown in Figure 11. Turn on the saw, allow the blade to reach full speed and lower the arm smoothly through the cut. cu'n'ING BASE MOLDING UP TO 6.5" (165 mm) HIGH VERTICALLY AGAINST THE FENCE Position material as shown in Figure 11. All cuts made with the back of the molding against the fence and bottom of the molding against the base. INSIDE CORNER: Left side 1. Miter left 45 ° 2. Save left side of cut Right side 1. Miter Right 45 ° 2. Save right side of cut OUTSIDE CORNER: Left side 1. Miter right at 45 ° 2. Save left side of cut Right side 1. Miter left at 45 ° 2. Save right side of cut Material up to 6.5" (159 mm) can be cut as described above. CU'R'ING CROWN MOLDING Your miter saw is better suited to the task of cutting crown molding than any tool made. In order to fit properly, crown molding must be compound mitered with extreme accuracy. The two flat surfaces on a given piece of crown molding are at angles that, when added together, equal exactly 90°. Most, but not all, crown molding has a top rear angle (the section that fits flat against the ceiling) of 52 ° and a bottom rear angle (the part that fits flat against the wall) of 38 ° . Your miter saw has special pre-set miter latch points at 31.62 ° left and right for cutting crown molding at the proper angle and bevel stop pawls at 33.85 ° left and right. There is also a mark on the Bevel scale at 33.85 °. The chart below gives the proper settings for cutting crown molding. (The numbers for the miter and bevel settings are very precise and are not easy to accurately set on your saw.) Since most rooms do not have angles of precisely 90 °, you will have to fine tune your settings anyway. PRETESTING WITH SCRAP MATERIAL IS EXTREMELY IMPORTANT! INSTRUCTIONS FOR cu'n'ING CROWN MOLDING LAYING FLAT AND USING THE COMPOUND FEATURES 1. Molding laying with broad back surface down flat on saw table (Fig. 17). 2. The settings below are for All Standard (U.S.) crown molding with 52 ° and 38 ° angles. BEVEL SE'n'ING 33.85 ° Left TYPE OF CUT LEFT SIDE, INSIDE CORNER: 1. Top of molding against fence 2. Miter table set right 31.62 ° 3. Save left end of cut BEVEL SE'n'ING TYPE OF CUT RIGHT SIDE, INSIDE CORNER: 1. Top of molding against fence. 2. Miter table set at left 31.62 ° 3. Save right end of cut LEFT SIDE, OUTSIDE CORNER: 1. Top of molding against fence. 2. Miter table set at left 31.62 ° 3. Save left end of cut RIGHT SIDE, OUTSIDE CORNER: 1. Top of molding against fence 2. Miter table set right 31.62 ° 3. Save right end of cut 33.85 ° Right 33.85 ° Right 33.85 ° Left _WARNING: Ensure the saw is mounted firmly to a stable flat surface. Failure to do so could cause the saw to be unstable and fall causing personal injury. 4. Place the workpiece to be cut on top of the platform mounted to the table. Ensure the workpiece is firmly against the backfence (Fig. 25). 5. Secure the material before cutting. Cut slowly through the material using a out-down-andback motion. Failure to clamp securely or cut slowly could result in the material coming loose and causing injury. After several cuts are made at various miter angles other than 0°, the platform may weaken and not properly support the work. Install a new, unused platform to the saw after presetting the desired miter angle. _CAUTION: Continued use of a platform with several kerfs may cause loss of material control and possible injury. Removing When setting bevel and miter angles for all compound miters, remember that: The angles presented for crown moldings are very precise and difficult to set exactly. Since they can easily shift slightly and very few rooms have exactly square corners, all settings should be tested on scrap molding. PRETESTING WITH SCRAP MATERIAL IS EXTREMELY IMPORTANT! ALTERNATIVE METHOD FOR cu'n'ING CROWN MOLDING Place the molding on the table at an angle between the fence and the saw table, as shown in Figure 18. Use of the crown molding fence accessory (DW7084) is highly recommended because of its degree of accuracy and convenience. The crown molding fence accessory is available for purchase from your local dealer. The advantage to cutting crown molding using this method is that no bevel cut is required. Minute changes in the miter angle can be made without affecting the bevel angle. This way, when corners other than 90 ° are encountered, the saw can be quickly and easily adjusted for them. Use the crown molding fence accessory to maintain the angle at which the molding will be on the wall. INSTRUCTIONS FOR cu'n'ING CROWN MOLDING ANGLED BETWEEN THE FENCE AND BASE OF THE SAW FOR ALL CUTS: 1. Angle the molding so the bottom of the molding (part which goes against the wall when installed) is against the fence and the top of the molding is resting on the base of the saw, as shown in Figure 18. 2. The angled "flats" on the back of the molding must rest squarely on the fence and base of the saw. INSIDE CORNER: OUTSIDE CORNER: Left side Left side 1. Miter left at 45 ° 1. Miter right at 45 ° 2. Save right side of cut Right side 1. Miter left at 45 ° 2. Save left side of cut Special Replacing Belt MAINTENANCE DO NOT use lubricants or cleaners (particularly spray or aerosol) in the vicinity of the plastic guard. The polycarbonate material used in the guard is subject to attack by certain chemicals. 1. All bearings are sealed. They are lubricated for life and need no further maintenance. 2. Periodically clean all dust and wood chips from around AND UNDER the base and the rotary table. Even though slots are provided to allow debris to pass through, some dust will accumulate. 3. The brushes are designed to give you several years of use. If they ever need replacement follow the instructions under Brushes or return the tool to the nearest service center for repair. Service center locations are packed with your tool. Service Information Please have the following information available for all service calls: Model Number Serial Number Date and Place of Purchase Repairs 2. Save right side of cut Right side 1. Miter right at 45 ° 2. Save left side of cut To assure product SAFETY and RELIABILITY, repairs, maintenance and adjustment should be performed by a DEWALT factory service center, a DEWALT authorized service center or other qualified service personnel. Always use identical replacement parts. Three Cuts NEVER MAKE ANY CUT UNLESS THE MATERIAL AGAINST THE FENCE. and The belt is designed to last the life of the tool. However, abuse of the tool could cause the belt to fail. If the blade does not turn when the motor is running, the belt has failed. To inspect or replace the belt, remove the belt cover screws. Remove the belt cover. Inspect the ribs of the belt for wear or failure. Check belt tension by squeezing the belt as shown in Figure 26. The belt halves should almost touch when squeezing firmly with the thumb and index finger. To adjust the tension, loosen, but do not remove, the four Phillips head screws shown. Then rotate the set screw on the top of the motor plate casting until the proper tension is achieved. Tighten the four screws securely and replace the belt cover. NOTE: Over tightening the belt will cause premature motor failure. IS SECURED ON THE TABLE AND ALUMINUM CUTTING ALWAYS USE THE APPROPRIATE SAW BLADE MADE ESPECIALLY FOR CU-FI-ING ALUMINUM. These are available at your local DEWALT retailer or DEWALT service center. Certain workpieces, due to their size, shape or surface finish, may require the use of a clamp or fixture to prevent movement during the cut. Position the material so that you will be cutting the thinnest cross section, as shown in Figure 19. Figure 20 illustrates the wrong way to cut these extrusions. Use a stick wax cutting lubricant when cutting aluminum. Apply the stick wax cutting lubricant directly to the saw blade before cutting. Never apply stick wax to a moving blade. The wax, available at most hardware stores and industrial mill supply houses, provides proper lubrication and keeps chips from adhering to the blade. Be sure to properly secure workpiece. Refer to Saw Blades under OptionalAccessories for correct saw blade. BOWED MATERIAL When cutting bowed material always position it as shown in Figure 21 and never like that shown in Figure 22. Positioning the material incorrectly will cause it to pinch the blade near the completion of the cut. Year Limited Warranty DEWALT will repair, without charge, any defects due to faulty materials or workmanship for three years from the date of purchase. This warranty does not cover part failure due to normal wear or tool abuse. For further detail of warranty coverage and warranty repair information, visit www.dewalt.com or call 1-800-4-DEWALT (1-800-433-9258). This warranty does not apply to accessories or damage caused where repairs have been made or attempted by others. This warranty gives you specific legal rights and you may have other rights which vary in certain states or provinces.In addition to the warranty, DEWALT tools are covered by our: 1 YEAR FREE SERVICE DEWALT will maintain the tool and replace worn parts caused by normal use, for free, any time during the first year after purchase. 90 DAY MONEY BACK GUARANTEE If you are not completely satisfied with the performance of your DEWALT Power Tool, Laser, or Nailer for any reason, you can return it within 90 days from the date of purchase with a receipt for a full refund - no questions asked. LATIN AMERICA: This warranty does not apply to products sold in Latin America. For products sold in Latin America, see country specific warranty information contained either in the packaging, call the local company or see website for warranty information. FREE WARNING LABEL REPLACEMENT: If your warning labels become illegible or are missing, call 1-800-4-DEWALT (1-800-433-9258) for a free replacement. OET_NIOAME_ELMANUAL DEINST_CCIONES 0P_ATIN6 BLAI_E. cu'n'ING PLASTIC PIPE OR OTHER ROUND MATERIAL Plastic pipe can be easily cut with your saw. It should be cut just like wood and CLAMPED OR HELD FIRMLY TO THE FENCE TO KEEP IT FROM ROLLING. This is extremely important when making angle cuts. cu'n'ING LARGE MATERIAL DO MITER SAW. NOT OPERATE KE_P SAW HAN0S OUT OF PMH 0F SAW WITHOUT GUARDS IN pI ACE, ARIES DE pONE_ EN MARCttA LA SIERRA DE DEL pASO I_E LA HOJA, NO ]_AGA FUNCIONAf{ INBLETE. MAN/_NGA I A SIERI1A SIN ABTES lAB MAN0S FtJEflA HABER ]_$TALA[tD D'UT=USATION AVAmDESEsE_vl_OE SCiE A O_GLETS. U_ILJS£R [A SCIE _LOIGNER SANS LES tE$ MAINS [3E LA TRA JECT{]IF{£ DE PROTECTEURS EN plACE, VERIFIER L_ LAME. N£ pAS LA FERM_ETU_E CHEC_ LOW_ _BARO FO_ PROPE_CLOSI_G BEFORE EACH LABGOA_DA$. AS£_URESEOUE LA GUARDAINFERIO_S_ ENCU_TRE E_ LA_OSi_lON APP_0 PBi_E O UPROTECTEU_INF_Bi£O]_ AVANT CffAQ_£ UTILJSATION,TOUJBUR$ USE. BE S_RREt{ ALWAYS TIGHTEN BLA_E.TUR_ _EF0_ 0FF TOO{.AND M_VI_ SERVICING.Tit T0 THE FUL_ ADJUSTMENT W0_IEC_ _EOUCE R£A_ THE PQSI_ON WAIT _(l_O_S _OR SAW BEFORE BI A[t£ CHAN61N6 S_GS RIS_ 8PINJU_y, AFTER _ACH PROPERLY SECURE BRACHET WiTH BOTH SCREWS BEFORE USE T0 riSE. STOp HOJA. O_ _OVING _ET_N ClOt{RE M_TE$ APAGUE DE MANTENIMIENTO LE$II}NE$ APtICACJ(]B. LA HER_AM_EHYA A_T_S DE_lP_ CA_tRIAGE CEOSSCUT CADA y ESP_RE _ P_ZA _ 0 ANTES PERSONAtE$, 9E SJEMpI_E TP_J0, LA HOJA A_TES _ CAMBIA]_ _EGRES_ f:tUE A£RJETE LA HO,JA, EL CARR0 LAB p£_ILLA$ SE DETE_GA DE POR _JUSTA_ _ SI_P_ A FIN C0MFLETAMENTE DE REDUCi]_ PARA AJUSTE CeMPtET8 ATRAS DE DESPBES fONS #E _EGLAGE AVANT CHA(]UE HTI_JSATiON. _E _A$ _A PI_CE _ OUW_& O_ _0_1_1_ 9£ 0E LA SCl_.A_l_ /'_ SA PO$Iq0N _E MI_IMISER ARRIE_E COMpI_TE L_S _L_GES LES BISQUES APRE$ DE CHAOtIE DE U_ SCI_ 0U DE _PL_C_R SES _LESS_ES, COUPE _ETOURNE_ LE CHARIOT TEANSV_RSALE. JL $UFFJT CO_POUNB_TER SAW ABEGURE LAME_BULA OEOIDAMENTE CONAMBOB TORNILLOB ANTESOEPONEREN MARCHA LAHEBRAMiENTA, BIERFIXERLESUPPOR ,r_,. A_AIOEBESDEUXVIS MA_T L'UTlUSATIOR. Occasionally you will encounter a piece of wood a little too large to fit beneath the blade guard. If this occurs, simply place your right thumb on the upper side of the guard and roll the guard up just enough to clear the workpiece, as shown in Figure 23. Avoid doing this as much as possible, but if need be, the saw will operate properly and make the bigger cut. NEVER TIE, TAPE, OR OTHERWISE HOLD THE GUARD OPEN WHEN OPERATING THIS SAW. SPECIAL SET-UP FOR WIDE CROSSCUTS Your saw can cut very wide [up to 16" (406 mm)] workpieces when a special set up is used. To set the saw up for these workpieces, follow these steps: 1. Remove both left and right sliding fences from the saw and set aside. To remove them, unscrew the fence knobs several turns and slide each fence outward. Adjust and lock the miter control so that it is at 0° miter. 2. Make a platform using a piece of 1.5" (38 mm) thick particleboard or similar flat strong 1.5" thick wood to the dimensions: 14.5" x 26" (368 x 660 mm). The platform must be flat otherwise the material could move during cutting and cause injury. 3. Mount the 14.5" x 26" (368 x 600 mm) platform to the saw using four 3" (76.2 mm) long wood screws through the holes in the base fence (Fig. 24). Four screws must be used to properly secure the material. When the special set up is used, the platform will be cut into two pieces. Ensure the screws are tightened properly otherwise material could loosen and cause injury. Ensure the platform is firmly flat on the table, against the fence, and centered evenly from left to right. Patent Notification Manufactured under one or more of the following U.S. patents: 6,823,765 6,101,914 5,907,987 5,375,495 6,810,780 6,035,754 5,862,734 5,285,708 6,520,059, 6,032,563 5,582,089 5,199,343 Other patents may be pending. Troubleshooting Guide BE SURE TO FOLLOW SAFETY RULES AND INSTRUCTIONS TROUBLE! Saw will not start WHAT'S WRONG? WHAT TO DO 1. Saw not plugged ................... li Plug in saw, 2. Fuse blown or circuit breaker tripped :&Cord 2. Replace fuse or reset circuit breaker. damaged & Havecord 4. Brushes worn out Saw makes unsatisfactory replaced by authorized service center. 4. Have brushes replaced by authorized service center or replace them yourself. Refer to Brushes. ! i Du!! blade cuts 1; Rep!ace b!adel Refer to Changing 2. Blade mounted backwards orlnstalling a New Saw Blade. 2. Turn blade around. Refer to Changing 3, Gum or pitch On blade& or Installing a New Saw Blade. Remove b!ade and C!ean with turpentine and Coarse stee! woo! or houSehold oven cleaner 4. Incorrect blade for work being done 4. Change the blade type. Refer to Saw Blades. 2. Low house current 2. Contact your electric company. Blade does not come up to speed Machine vibrates excessively !. Saw not mounted securely to stand or work bench 2. Stand or bench on uneven floor 3. Damaged saw blade Does not make accurate miter cuts Material pinches blade 1: Tighten all mounting hardwarel Refer to Bench Mounting. 2. Reposition on flat level surface. Refer to Familiarization. 3. Replace bladel Refei to Changing or lnstalling a New Saw Blade. 1. Miter scale not adjusted correctly 1. Check and adjust. Refer to Miter Scale Adjustment 3. Blade is not perpendicular 3. Check and adjust fence. Refer to Bevel Square to Table Adjustment to table EF_ECTUER TENSIONETATTENDREE_MMO_I.SA_ONCOMPLETEOELA_AMEAVANTf_EB£PLACER 0 AN_S 0E EL R_ESGO _.E$ ]_Otl under Adjustments. under Adjustments. 4. Workpiece moving 4. Clamp workpiece securely to fenCe or glue 120 grit Sandpaper to fenCe With rubber cement, 1. Cutting bowed material 1. Refer to Bowed Material under Special Cuts. TABLE 1: COMPOUND MITER CUT (POSITIONWOOD WITH BROAD FLAT SIDE ON THE TABLE AND THE NARROW EDGEAGAINST THE FENCE) o I0 15 20 25 30 35 40 45 45- 40- 35- 35 30- 3O Iii ._1 Z O (5 Z ILl ,--I X Z 25 25 r o m LL o I,l,I I- iii 09 LL 20- o "1II-ILl iii ._1 (5 Z < 15- 15 10- 10 10 15 20 25 SET THIS BEVEL ANGLE ON SAW
Source Exif Data:
File Type : PDF File Type Extension : pdf MIME Type : application/pdf PDF Version : 1.2 Linearized : No Page Count : 7 Page Layout : SinglePage Page Mode : UseNone Producer : Goby Monitor Application version 3, 2, 1, 4 Create Date : Sat Mar 29 05:22:27 2014 Author : Title : Subject :EXIF Metadata provided by EXIF.tools