Diehard 20071221 User Manual BATTERY CHARGER Manuals And Guides L0305330
DIEHARD Battery charger Manual L0305330 DIEHARD Battery charger Owner's Manual, DIEHARD Battery charger installation guides
200.71221 L0305330
User Manual: Diehard 20071221 20071221 DIEHARD BATTERY CHARGER - Manuals and Guides View the owners manual for your DIEHARD BATTERY CHARGER #20071221. Home:Automotive Parts:Diehard Parts:Diehard BATTERY CHARGER Manual
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OWNER'S MANUAL DieHard BATTERY CHARGER 10/2 AMP Manual Model No. 200.71221 CAUTION: Read all Safety Rules and Operating Instructions, and follow them with each use of this product. Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A. 0099000309-402 Table Of Contents Warranty .................................................................... 1 UsingYour Battery Charger ..................................... 6 Important Safety Instructions .................................. 2 Setting the controls ................................................ 6 Parts .......................................................................... 3 Charging your battery ............................................ 6 Before Using Your Battery Charger ......................... 4 Calculating charge time ......................................... 8 Maintenance and care ........................................... 9 Plugging it in .......................................................... 4 Using an extension cord ........................................ 4 Troubleshooting ..................................................... 10 Preparing your battery to be charged .................... 5 Please read this Owner's Manual before using your Battery Charger The DieHard model 71221 Manual Battery Charger, offers a wide range of features to accommodate the needs for home or light commercial use. This manual will show you how to use your charger safely and effectively. Please read and follow these instructions and precautions carefully. For information about troubleshooting, call toll-free from anywhere in the U.S.A. 7 am to 4:30 pm CT Monday through Friday. 1-800-SEARS-64 (1-800-732o7764). Warranty FULL THREE-YEAR WARRANTY If, within three years from the date of purchase this battery charger fails due to a defect in materials or workmanship, simply return the charger to the place of purchase and it will replaced free of charge. This warranty gives you specific legal dghts, and you may also have other rights which vary from state to state. Sears, Roebuck and Co., Dept 817WA, Hoffman Estates, IL 60179 Important Safety Instructions -SAVE THESEINSTRUCTIONS- • Read all instructions and cautions printed on the battery charger, battery, and vehicle or equipment using battery. • Use charger only on lead-acid type rechargeable batteries, such as those used in cars, trucks, tractors, airplanes, vans, RV's, trolling motors, etc. This charger is not intended to supply power to a low voltage electrical system other than in an automotive application. • Do not disassemble charger. Take it to a qualified service professional if service or repair is required. Incorrect assembly may result in fire or electrical shock. • To reduce risk of electrical shock, unplug the charger from the outlet before attempting any maintenance or cleaning. • Always charge battery in a well ventilated area. • Use only attachments recommended or sold by manufacturer. The use of attachments not recommended by the manufacturer may result in fire, electric shock, or injury. Help us help you Remember: • Place charger as far away from battery being charged as the charger cables will permit. • Never touch the battery clamps together when the charger is energized. • Do not expose charger to rein or snow. • Never operate charger if it has received a hard blow, been dropped, or otherwise damaged. Take it to a qualified professional for inspection and repair. • Never charge a frozen battery. If battery fluid (electrolyte) becomes frozen, bring battery into a warm area to thaw before you begin charging. • Never allow battery acid to drip on charger when reading specific gravity or filling battery. • Never set a battery on top of the charger. • Never place charger directly above battery being charged. The gases from the battery will corrode and damage the charger. • Never use charger for charging dry-caU batteries that are commonly used with home appliances. These batteries may burst and cause personal injury. Personal Safety • Be sure to position the charger power cord to prevent it from being stepped on, tripped over, or damaged. • Never pull out the plug by the cord when unplugging the charger. Pulling on the cord may cause damage to the cord or the plug. • Do not operate the charger if it has a damaged power cord or plug. Have the cord replaced. Precautions For your own personal safety, please follow the following precautions: • Wear complete eye and clothing protection when working with lead-acid batteries. • Be sure that someone is within range of your voice to come to your aid if needed, while you work with or are near a lead-acid battery. • Have plenty of fresh water and soap nearby for use in case battery acid contacts your eyes, skin, or clothing. If this happens, wash immediately with soap and water. Then get medical attention, • Avoid touching your eyes while working with a battery. Acid particles (corrosion) may get into your eyes. If this occurs, flush eyes immediately with running cold water for at least 10 minutes. Then immediately get medical attention. • Remove all personal metal items from your body, such as rings, bracelets, necklaces, and watches while working with a lead-acid battery. A battery can produce a short circuit current high enough to weld a ring (or the like) to metal, causing a severe burn. " Take care not to drop any metal tool or metal object onto the battery. This may spark or short circuit the battery or another electrical device that may cause an explosion. " Always operate your battery charger in an open, well ventilated area. " Never smoke or allow a spark or flame in the vicinity of the battery or engine. Batteries generate explosive gases. • Neutralize any acid spills thoroughly with baking soda before attempting to clean up. Parts This section shows an illustration of your battery charger• Use it to become familiar with where all the parts are located, and what they look like. Item 1 Description Cover Part Number 3799001402 2 3 4 Heatsink/Oiode Assembly Base ACPowerCord 2299000825 3799001382 90026058 5 Transformer 93026479 6 OutputCable 3899000016 7 8 CircuitBreaker(20A) 50AClamp(1) SleevingRed(2) required 3899000045 2299000248 0399000007 9 10 11 SleevingBlack(2) required Meter SwitchSPDT FmntPanel 0399000008 5399100071 0499000032 3799001392 12 Decal 0899001723 13 Handle 3599000240 14 Screw8-18x3/8"(4) 5181806256 15 0wner'sManualandPartsList(NotS_own)0099000309 Wiring Diagram I ' i )OrZZWBq : ::3- RED Before Using Your Battery Charger It is important to understand your charger's requirements. This section will tell you about your charger's electrical requirements and how to prepare a battery for charging. Plugging it in Electrical Shock Hazard Be sure that power cord fits properly into outlet. If not, have a qualified technician install a proper outlet. Never alter the AC cord or plug provided. Improper connection can result in electrical shock. Your charger should be grounded to reduce the risk of electrical shock. Your charger is equipped with an electrical cord that has an equipment grounding conductor and a grounding plug designed to be used on a 120 volt circuit. The plug must be plugged into an outlet that has been properly installed and grounded in accordance with all local codes and ordinances. A TEMPORARY adapter may be used to connect the charger to a two-pole outlet if a properly grounded outlet is not available. Use the adapter ONLY until a propedy grounded outlet can be installed by a qualified electrician. WARNING: Improper adapter connection can result in electrical shock. Before using an adapter as illustrated, be certain that the center screw of the outlet plate is grounded. The green colored grounding clip of the adapter must be attached by a metal screw to a propedy grounded outlet. If unsure whether outlet is properly grounded, contact a professional electrician. If necessary, replace the original outlet cover screw with a longer one that will secure the grounding clip to the outlet cover and make a ground connection to the grounded outlet. Using an extension cord The use of an extension cord is not recommended. If you must use an extension cord, please make sure that you follow these guidelines: Length of Cord, In Feet • Make sure the pins on the plug of the extension cord are the same number, size, and shape as those of the plug on the charger. AWG* Size of Cord *AWG=Amertclm • Use only 3-conductor (grounded) extension cord when necessary. • Check that the extension cord is properly wired and in good electrical condition. • Make sure that the wire size is large enough for its length and for the AC ampere rating as specified in the accompanying chart. 4 W}re Gauge Preparing your battery to be charged It is important that you road and follow these guidelines while you are preparing to charge your battery. • Make sure that you have a 12 volt lead-acid battery. • Clean the battery terminals. Be careful to keep corrosion from getting in or around your eyes. • If you have a battery with removable cell caps, if required, add distilled water to each cell until the battery acid reaches the level recommended by the manufacturer. This will help purge excessive gases from the cells. Be careful not to overfill. If you have a sealed battery without cell caps, no action is necessary. Continue to the next step listed below. • Take time to read all battery manufacturer's specific precautions, such as removing or not removing cell caps while charging, and recommended rates of charge. • Wear safety glasses. See additional "Personal Safety Precautions" on page 2. • Be sure that the area around the battery is well ventilated while it is being charged. If ventilation is poor, gas can be manually blown away by using a piece of cardboard or other non-metallic material as a fan. • If it is necessary to remove the battery from the vehicle to charge it, always remove the grounded terminal from the battery first. A spark may be caused if all accessories in the vehicle are not completely turned off. NOTE: A marine battery installed in a boat must be removed and charged on shore. 5 Using Your Battery Charger For best results from your battery charger, learn to use it properly. This section tells how to set the controls and how to charge a battery in or out of the vehicle. Setting SELECTOR the Controls I SWITCHES: A 2-way switch is used to select the 2-AMP or the 10-AMP charge rate. AMMETER: I 10AMP The ammeter indicates the measured amount of current the charger is supplying to the battery. When normal charging starts, the ammeter reading will be high, with the needle near the selected charge rate. The battery is fully charged when the ammeter needle falls to around slightly less than half the selected charge rate. At the 10 amp rate, the needle will fall to about 4 or 5 amps; at the 2 amp rate, the needle will fall to about 3,4or 1 amp. 2 AMP DC AMPS CHARGE 0 The percent of charge scale is intended as a visual aid to simplify reading the state of charge of the battery. The meter is scaled for use with the 10 amp charge rate. For the 2 amp charge rate, use the red triangle as your reference. When charging for 2 amps, the needle will begin close to the "R" on RATE and will drop to 0 when finished. 2 %1OO 4 6 75 50 8 2S 0 10 12 The percent of charge is based on currant drawn by the battery. For this reason, accuracy will vary with the size and battery type. Charging Charging 1. 2. 3. 4. 5. Your Battery a battery in the vehicle: Arrange the power cord and charging leads carefully to avoid damage that could be caused by the hood, door, or moving engine parts. Keep clear of fan blades, belts, pulleys, and other parts that can cause injury. Check the polarity of the battery posts as indicated on the battery case: POSITIVE (POS, P, or +) and NEGATIVE (NEG. N or -). NOTE: The positive post on top-post batteries is usually larger than the negative post. Identify which battery post is ground or connected to the chassis. THE NEGATIVE POST IS NORMALLY THE ONE THAT IS GROUNDED. To charge • negative grounded post system: Connect the red (POSITIVE) battery charger clamp to the ungrounded POSITIVE (POS, P, +) post of the battery. Then connect the black (NEGATIVE) clamp to a heavy, unpainted metal part of the chassis or engine block, away from the battery. Do not connect clamp to carburetor, fuel lines, or sheet metal parts. To charge a positive grounded post system: Connect the black (NEGATIVE) battery charger clamp to the NEGATIVE (NEG, N, -) ungrounded post of the battery. Then connect the red (POSITIVE) clamp to a heavy, unpainted metal part of the chassis or engine block. Do not connect clamp to carburetor, fuel lines, or sheet metal parts. IMPORTANT: Wear safety glasses and face away from the battery while making connections. NEGATIVE GROUNDED SYSTEM 6 6. Connect the clamp to the battery post and twist or rock back and forth to make a solid connection. This will help keep the clamps from slipping off the posts and causing sparks. 7. Select the charge rate with the Selector Switch then plug the power cord into a grounded AC outlet to begin charging. 8. The charger will not stop when the battery is fully charged. For this reason it is important to check charging progress frequently. Overcharging can damage a battery; you must monitor and unplug charger when battery is fully charged. 9. When the battery is fully charged, the AMMETER pointer will fall to about half the charge rate selected. For specific positions, refer to the "Ammeter" section in "Using your battery charger" on page 6. 10. When the battery is fully charged, unplug the charger power cord before attempting to disconnect charger clamps. 11. Standing away from the battery, remove the charger clamps in this order: (1) from the chassis connection and, (2) from the battery post or terminal. 12. Clean and store the battery charger in a dry location. Charging vehicle: 1. 2. 3. 4. 5. 6. your battery outside 7. 8. The charger will not stop when the battery is fully charged. For this reason, it is important to check charging progress frequently. Overcharging can damage a battery; you must monitor and unplug charger when battery is fully charged. When the battery is fully charged, the AMMETER pointer will fall to about half the charge rate selected. For specific positions, refer to the "Ammeter" section in "Using your battery charger" on page 6. 9. When the battery is fully charged, unplug the charger power cord before attempting to disconnect charger clamps. 10. Stand away from the battery and remove the charger leads from the NEGATIVE connection first, then from the POSITIVE battery post or terminal. 11. Clean and store the battery charger in a dry location. POSITIVE NEGATIVE BATTERYCHARGER BATTERY the 24", 6 GAUGE CABLE Remove the battery from vehicle, making sure to disconnect grounded terminal first with all accessories and lights turned off in the vehicle. Check the polarity of the battery posts as indicated on the battery case: POSITIVE (POS, P, +) andNEGATIVE (NEG, N, -). NOTE: On top-post batteries, the positive battery terminal usually has a larger diameter post than the negative one. Connect the rod (POSITIVE) charger clamp to the POSITIVE post of the battery. Be sure to rock the clip back and forth to make a solid connection. Attach a 6-gauge (AWG) or a 4-gauge (SAE) insulated battery cable of at least 24-inches in length to the NEGATIVE battery post. This cable will provide a safer connection because arcing and sparking will occur away from the battery. (The battery cable is not provided with the charger, but may be purchased at most automotive accessory outlets.) Take the other end of the 6-gauge (AWG) or a 4gauge (SAE) insulated 24-inch cable and, standing as far away from the battery as possible, connect the black (NEGATIVE) lead of the charger to the free end of the cable. Rock the clamp to make a solid connection. IMPORTANT: Wear safety glasses and face away from the battery while making this final connection. Select the rate of charge with the Selector Switch, then plug the power cord into a grounded AC outlet to begin charging. POWER TO GROUNDED POWER OUTLET 7 Calculating The Chart charge time Method • Marine or deep-cycle batteries are usually rated in Reserve Capacity (RC). Use the following table to more accurately determine the time it will take to bring a battery to full charge. First, identify where your battery fits into the chart. • NR means that the charger setting is NOT RECOMMENDED. • Small batteries-- motorcycles, garden tractors, etc. -- are usually rated in Ampere Hours (AH). For example: 6 to 12 AH, or 12 to 32 AH. Find your battery's rating on the chart below and note the charge time given for each charger setting. The times given are for batteries with a 50-percant charge prior to recharging. Add more time for severely discharged batteries. • Batteries in cars and smaller trucks are usually rated in Reserve Capacity (FIC), Cold-Cranking Amps (CCA), or both. SMALL BA'I-FERIES CAFIFFRUCKS Motorcycle, garden tractor, etc. 6-12AH 2-4 12 - 32 AH 4-10 NR 2OO - 315 CCA 4O - 60 RC 11 -14 2 - 27/8 315 - 55O CCA 60 - 85 RC 14 -18 27/8.33/4 550 - 1000 CCA 85 -190 RC 18 - 35 33/4- 7 MARINE/DEEP CYCLE The Hydrometer or Electronic NR 80 RC 18 31/2 140 RC 27 51/2 160 RC 30 6 180 RC 33 7 Method To calculate time needed for a charge: • Find the percent of charge needed. (A battery at 50 percent charge that will be charged to 100 percent needs another 50 percent (.50). To find the time needed to fully charge your battery, determine the battery's charge level with a hydrometer or electronic Percent-of-Charge Tester. The following table will help you convert hydrometer readings to percent of charge values. • Multiply the Amp Hour rating by the charge needed (.50) and divide by the charger setting (2 or 10 amps). • Multiply the result by 1.25 and you'll have the approximate time needed, in hours, to bring the battery to full charge. 1.265 100% 0% 1.225 75% 25% 1.155 25% 75% 1.120 0% 100% • Add one additional hour for a deep-cycle battery. Example: AmD Hour Ratino x charoe needed x 1.25 : Charger Setting 100 fAH Ratlno_ x .50 (char oe needed_ x 1.25 : When you know the percent of charge and the Amp Hour (AH) rating of your battery, you can calculate the approximate time needed to bdng your battery to a full charge. 10 (Charger Setting) 6.25 hours 100 x.50 : 5 x 1.25 : 6.25 10 To convert Reserve Capacity to Amp Hours, divide Reserve Capacity by 2, and add 16: Amp Hours = _ hours of charge +16 You would need to charge your 100-Ampere Hour Battery for approximately 6¼ hours at the 10-Amp charge rate using the above example. 2 8 Maintenance and care A minimal amount of care can keep your battery charger working properly for years. 1. Clean the clamps each time you are finished charging. Wipe off any battery fluid that may have come in contact with the clamps to prevent corrosion. 2. Coil the input and output cords neatly when storing the charger. This will help prevent accidental damage to the cords and charger. 3. Occasional cleaning of the case of the charger with a soft cloth will keep the finish shiny and help prevent corrosion• Troubleshooting Performance problems often result from little things that you can fix yourself. Please read through this table for a possible solution if a problem occurs, PROBLEM POSSIBLE CAUSE SOLUTION/REASONS No ammeter reading. Clamps not making good connection. Check for poor connection at battery. Make sure clamps and posts are clean. 2-amp charge rate. Ammeter needle will indicate little activity at the 2-amp charge rate. No AC power reaching charger. Check AC outlet and extension cords for loose fitting plug, Check for open fuse or circuit breaker supplying AC outlet. Shorted battery clamps. Separate the clamps. Circuit breaker cycles when current draw is too high. Check for worn cables and replace if needed. Shorted battery. Have a Sears Service Center test the battery. Charger leads reversed on battery. Correct connections. Extension cord too long or wire gauge to small. Use shorter or heavier extension cord, Battery has weak cell or sulfated plate. Sulfated battery will eventually take a normal charge if left connected. If the battery will not take a charge, have it tested by a Sears Service Center. Battery is only partially discharged. Continue charging battery. Transformer laminations vibrate (buzz). Continue charging. Buzz is not abnormal. Shorted diode (hum). Have charger tested by a Sears Service Center. Circuit breaker in charger cycles on and oft with a clicking sound. Ammeter reads less than selected charge rate when charging. Charger makes a loud buzz or hum. I For information about troubleshooting, call toll-free from anywhere in the U.S.A. 7 am to 4:30 pm CT Monday through Fdday. 1-800-SEARS-64 (1-800-732-7764). L For information about troubleshooting, call toll-free from anywhere in the U.S.A. 7 am to 4:30 pm CT Monday through Friday. 1-800-SEARS-64 (1-800-732-7764).
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