Digital Control P62019 BTS User Manual DigiTrak Falcon F5 Operator s Manual OM metric

Digital Control Inc BTS DigiTrak Falcon F5 Operator s Manual OM metric

user manual

dci@digital-control.comwww.DigiTrak.comDirectional Drilling Guidance SystemOperator’s Manual
DIGITALCONTROLINCORPORATEDii DigiTrak Falcon F5®Operator's Manual403-2400-21-A metric, printed on 5/23/2016© 2016 by Digital Control Incorporated. All rights reserved.TrademarksThe Aurora logo, the DCI logo, Aurora®, DigiTrak®, DigiTrak Falcon®, F5®, and Target Steering®are U.S. registered trademarksand Ball-in-the-Box™, FSeries™, , and SuperCell™ are common law trademarks of Digital Control Incorporated.PatentsU.S. and foreign patents apply to the product covered by this manual. For details, please visit www.DigiTrak.com/patents.Limited WarrantyAll products manufactured and sold by Digital Control Incorporated (DCI) are subject to the terms of a Limited Warranty. A copy of theLimited Warranty is included at the end of this manual; it can also be obtained at www.DigiTrak.com.Important NoticeAll statements, technical information, and recommendations related to DCI products are based on information believed to be reliable.However, DCI does not warrant or guarantee the accuracy or completeness of such information. Before using any DCI product, theuser should determine the suitability of the product for its intended use. All statements herein refer to DCI products as delivered by DCIfor use with horizontal directional drilling in the ordinary course, and do not apply to any user customizations, third-party products, orany usage of the DCI product outside of the ordinary course. Nothing herein shall constitute a warranty by DCI nor will anything hereinbe deemed to modify the terms of DCI’s existing Limited Warranty applicable to all DCI products. DCI may update or correct theinformation in this manual from time to time. You may find the most recent version of this manual on DCI's website, www.DigiTrak.com.Under Service & Support, click Documentation and select from the Manuals drop-down menu.Compliance StatementThis equipment complies with Part 15 of the Rules of the FCC and with Industry Canada license-exempt RSS standards and withAustralia Class License 2000 for LIPD (low interference potential devices). Operation is subject to the following two conditions: (1) thisequipment may not cause harmful interference, and (2) this equipment must accept any interference received, including interferencethat may cause undesired operation. DCI is responsible for FCC compliance in the United States: Digital Control Incorporated, 1962562nd Ave S, Suite B103, Kent WA 98032; phone 425.251.0559 or 800.288.3610 (US/CA).Changes or modifications to any DCI equipment not expressly approved and carried out by DCI will void the user’s Limited Warrantyand the FCC’s authorization to operate the equipment.CE RequirementsDigiTrak receivers are classified as Class 2 radio equipment per the R&TTE Directive and may not be legal to operateor require a user license to operate in some countries. The list of restrictions and the required declarations of conformityare available on DCI’s website at www.DigiTrak.com. Under Service & Support, click Documentation and select from the CEDocuments drop-down menu.
DIGITALCONTROLINCORPORATEDDigiTrak Falcon F5®Operator's Manual iiiContact UsUnited StatesDCI Headquarters19625 62nd Ave S, Suite B103Kent, Washington 98032, USA1.425.251.0559 / 1.800.288.36101.425.251.0702 faxdci@digital-control.comAustralia 2/9 Frinton StreetSouthport QLD 421561.7.5531.428361.7.5531.2617 faxdci.australia@digital-control.comChina 368 Xingle RoadHuacao TownMinhang DistrictShanghai 201107, P.R.C.86.21.6432.518686.21.6432.5187 faxdci.china@digital-control.comEurope Brueckenstraße 297828 MarktheidenfeldGermany49.9391.810.610049.9391.810.6109 faxdci.europe@digital-control.comIndia DTJ 1023, 10th FloorDLF Tower A, DA District CenterJasola, New Delhi 11004491.11.4507.044491.11.4507.0440 faxdci.india@digital-control.comRussia Molodogvardeyskaya Street, 4Building 1, Office 5Moscow, Russia 1214677.499.281.81777.499.281.8166 faxdci.russia@digital-control.com
DIGITALCONTROLINCORPORATEDiv DigiTrak Falcon F5®Operator's ManualDear Customer,Thank you for choosing a DigiTrak guidance system. We are proud of the equipment we have been designingand building in Washington State since 1990. We believe in providing a unique, high-quality product andstanding behind it with world-class customer service and training.Please take the time to read this entire manual, especially the section on safety. Please also register yourequipment online at access.DigiTrak.com. Or, fill in the product registration card provided with thisequipment and either fax it to us at 253-395-2800 or mail it to DCI headquarters.Product registration entitles you to free telephone support (in the USA and Canada), notification of productupdates, and helps us provide you with future product upgrade information.Our Customer Service department is available 24 hours a day, 7 days a week in the U.S. to help withproblems or questions. International contact information is available in this document and on our website.As the horizontal directional drilling industry grows, we’re keeping our eye on the future to develop equipmentthat makes your job faster, easier, and safer. Visit us online any time to see what we’re up to.We welcome your questions, comments, and ideas.Digital Control IncorporatedKent, Washington2016Watch our DigiTrak Training Videos at www.youtube.com/dcikentFor system component name and model information, refer to AppendixA: System Specifications on page 65.
DIGITALCONTROLINCORPORATEDDigiTrak Falcon F5®Operator's Manual vTable of ContentsImportant Safety Instructions 1General 1Pre-Drilling Testing 2Interference 2Potential Interference Received 2Potential Interference Generated 2Battery Pack Storage 3Equipment Maintenance 3General Transmitter Care Instructions 3Getting Started 5Introduction 5Using This Manual 6Powering On 6Receiver 7Transmitter 7Remote Display (Aurora) 7Setup Summary 7Run Frequency Optimizer 7Assign Frequency Bands 8Interference Check 8Calibrate 8Above Ground Range Check 9Drill 9Receiver 10Overview 10Toggle and Trigger Switches 10Audible Tones 11Startup Screen 11Using the Keypad 12Your Remote Display 12Receiver Menus 13Locate Mode 14Power Off 14Calibration and AGR 141-Point Calibration 15In-Ground Calibration 16View Calibration 17Above Ground Range (AGR) 1715 m Calibration (Optional) 18Height-Above-Ground (HAG) 18Turn HAG On 19Settings 20Depth Units Menu 20
DIGITALCONTROLINCORPORATEDvi DigiTrak Falcon F5®Operator's ManualPitch Units Menu 20Set Time and Calendar Menu 21Telemetry Channel Menu 21Roll Offset Menu 22Pressure Units Menu 23Temperature Units Menu 23Language Selection Menu 23Frequency Optimization and Transmitter Selection 24Frequency Optimization 24So I Just Paired, Now What? 27Transmitter Selection 27View Frequency Optimization 28Transmitter Information 28DataLog 29Left/Right Offset 30Deviation 30Flags and Pins 31Diagnostics 31Perform Level Check 32Perform System Self-Test 32Perform Signal Self-Test 33System Info 34Locating Basics 35Locating Screens 36Locate Screen 36Locate Screen Shortcuts 37Depth Screen 37Predicted Depth Screen 38Depth Screen, Invalid Location 39Interference 39What is Interference? 40Checking for Interference 40Roll/Pitch Check 41Suggestions for Dealing with Interference 42Locate Points (FLP & RLP) and Locate Line (LL) 43Effects of Depth, Pitch, and Topography on Distance Between FLP and RLP 44Marking Locate Points 45Locating the Transmitter 45Finding the Front Locate Point (FLP) 46Finding the Locate Line (LL) 47Finding the RLP to Confirm Transmitter Heading and Position 49Advanced Locating 51Tracking “On-the-Fly” 51Off-Track Locating 52Target Steering 54Feasible Target Steering Area 55Turning Target Steering On 55Positioning the Receiver as the Target 56
DIGITALCONTROLINCORPORATEDDigiTrak Falcon F5®Operator's Manual viiSteering to the Target with the Remote Display 57Target Steering in Interference Areas 57Turn Target Steering Off 57Transmitter 58Batteries and Power On/Off 58Installing Batteries / Power On 59Transmitter Battery Strength 60Sleep Mode 60Transmitter Drill Head Requirements 61Temperature Status and Overheat Indicator 61Transmitter Temperature Warning Tones 62Transmitter Overheat Indicator (Temp Dot) 62Changing Frequency Bands 63Above Ground (Pre-Bore) Tilt Method 63Below Ground (Mid-Bore) Roll Methods 63AppendixA: System Specifications 65Power Requirements 65Environmental Requirements 65Storage and Shipping Requirements 65Temperature 65Packaging 65Equipment and Battery Disposal 66Transmitter Pitch Resolution 66AppendixB: Receiver Screen Symbols 67AppendixC: Projected Depth Versus Actual Depth and the Fore/Aft Offset 69AppendixD: Calculating Depth Based on Distance Between FLP and RLP 73AppendixE: Reference Tables 74Depth Increase in cm per 3-m Rod 74Depth Increase in cm per 4.6-m Rod 75LIMITED WARRANTY
DIGITALCONTROLINCORPORATEDviii DigiTrak Falcon F5®Operator's Manual
DIGITALCONTROLINCORPORATEDDigiTrak Falcon F5®Operator's Manual 1Important Safety InstructionsGeneralThe following warnings relate generally to the operation of DigiTrak®guidance systems. This is notan exhaustive list. Always operate your DigiTrak guidance system in accordance with the manualand be aware of interference that may affect efforts to retrieve accurate data with this guidancesystem. Failure to do so can be hazardous. If you have any questions about the operation of thesystem, please contact DCI Customer Service for assistance.To prevent potentially dangerous conditions, all operators must read and understand thefollowing safety precautions, warnings, and instructions before using the DigiTrak GuidanceSystem.DigiTrak guidance systems cannot be used to locate utilities.Failure to use the front and rear locate points technique described in this manual for locating thetransmitter can lead to inaccurate locates.Serious injury and death as well as substantial property damage can result if underground drillingequipment makes contact with an underground utility, including natural gas lines, high-voltageelectrical cable, or other utilities.DCI equipment is not explosion-proof and should never be used near flammable or explosivesubstances.Work slowdowns and cost overruns can occur if drilling operators do not use the drilling orlocating equipment correctly to obtain proper performance.Directional drilling operators MUST at all times:lUnderstand the safe and proper operation of drilling and locating equipment, including proper groundingprocedures and techniques for identifying and mitigating interference.lEnsure all underground utilities and all potential sources of interference have been located, exposed, andaccurately marked prior to drilling.lWear protective safety clothing such as dielectric boots, gloves, hard hats, high-visibility vests, andsafety glasses.lLocate and track the transmitter in the drill head accurately and correctly during drilling.lMaintain a minimum distance of 20 cm from the front of the receiver to the user’s torso to ensurecompliance with RF exposure requirements.lComply with federal, state, and local governmental regulations (such as OSHA).lFollow all other safety procedures.Remove the batteries from all system components during shipping and prolonged storage. Failure to do somay result in battery leakage, which may lead to risk of explosion, health risks, and/or damage.Store and transport batteries using a suitable protective case that will keep batteries safely isolated from oneanother. Failure to do so may result in short circuits, which may lead to hazardous conditions including fire.See Appendix A for important restrictions on shipping lithium-ion batteries.Use of this equipment is restricted to internal use at a construction site.
DIGITALCONTROLINCORPORATED2 DigiTrak Falcon F5®Operator's ManualPre-Drilling TestingBefore each drilling run, test your DigiTrak guidance system with the transmitter inside the drill head toconfirm it is operating properly and providing accurate drill head location and heading information.During drilling, the depth will not be accurate unless:lThe receiver has been properly calibrated and the calibration has been checked for accuracy so thereceiver shows the correct depth.lThe transmitter has been located correctly and accurately and the receiver is directly above thetransmitter in the drill head underground or at the front locate point.lThe receiver is placed on the ground or held at the correct height-above-ground distance, which has beenset correctly.Always test calibration after you have stopped drilling for any length of time.InterferenceThe Falcon Frequency Optimizer selects frequencies based on measured active interference at a given pointin time and space. Active interference levels can change with time and location, passive interference (whichthe system does not detect) may be present, and performance may vary as a result. Selections by thefrequency optimizer are not a substitute for prudent operator judgment. If performance drops while drilling,consider switching to the other selected band or using Max mode.Potential Interference ReceivedInterference can cause inaccuracies in the measurement of depth and loss of the transmitter’s pitch, roll, orheading. Always perform a background noise check using your receiver (locator), as well as a visualinspection for possible sources of interference, prior to drilling.A background noise check will not identify all sources of interference, as it can only pick up sources that areactive, not passive. Interference, as well as a partial list of sources of interference, are discussed in thesection Interference on page 39.Never rely on data that does not display quickly and/or remain stable.If an Adisplays at the top rightof the roll indicator or frequency optimizer at distances greater than 3.0 m fromthe transmitter, attenuation is in effect, indicating the presence of excessive noise that can lead to inaccuratedepth readings.Potential Interference GeneratedBecause this equipment may generate, use, and radiate radio frequency energy, there is no guarantee thatinterference will not occur at a particular location. If this equipment does interfere with radio or televisionreception, which can be determined by powering the equipment off and on, try to correct the interferenceusing one or more of the following measures:lReorient or relocate the receiving antenna.lIncrease the separation between the receiver and affected equipment.lConsult the dealer, DCI, or an experienced radio/TV technician for help.lConnect the equipment to an outlet on a different circuit.
DIGITALCONTROLINCORPORATEDDigiTrak Falcon F5®Operator's Manual 3Battery Pack StorageIf you plan to store the battery packs for any period of time, please follow these guidelines:lDo not store the battery pack at temperatures greater than 45° C.lDo not store the battery pack in a fully discharged state.lDo not store the battery pack in the battery charger.lDo not store multiple batteries together where their terminals or other loose conductive materials maycontact one another and cause a short circuit.If a lithium-ion battery pack will be stored for an extended period of time, pre-charge the battery to a chargelevel of 30% to 50% (two or three LEDs illuminated on the meter). Do not store the battery pack for more thanone year unless it is periodically recharged to the 30% to 50% level.Equipment MaintenanceTurn off all equipment when not in use.Store the equipment in cases, away from extremes of heat, cold, and moisture. Test to confirm properoperation prior to use.Clean the glass screens on the receiver and remote display only with a cleaner specifically formulated to notharm the protective coatings on the glass. If in doubt, use only warm water and a microfiber cloth. Do not usehousehold or commercial window cleaning products that include chemicals such as ammonia, alcohol, orany acidic liquid; these cleaners can contain microscopic abrasive granules that will damage the anti-reflective coating and may cause the display to spot.Clean equipment cases and housings using only a soft moist cloth and mild detergent.Do not steam clean or pressure wash.Inspect the equipment daily and contact DCI if you see any damage or problems. Do not disassemble orattempt to repair the equipment.Do not store or ship this equipment with batteries inside. Always remove the batteries from the equipmentbefore shipping or periods of non-use.The battery charger provided with your DigiTrak guidance system is designed with adequate safeguards toprotect you from shock and other hazards when used as specified within this document. If you use thebattery charger in a manner not specified by this document, the protection provided may be impaired. Do notattempt to disassemble the battery charger, it contains no user-serviceable parts. The battery charger shallnot be installed into caravans, recreational vehicles, or similar vehicles.General Transmitter Care InstructionsPeriodically clean the spring and threads inside the battery compartment as well as the spring and threads ofthe battery end cap to ensure a proper power connection with the batteries. Use an emery cloth or wire brushto remove any oxidation that has built up. Be careful not to damage the battery cap O-ring; remove it whilecleaning if necessary. After cleaning, use a conductive lubricant on the battery cap threads to keep it frombinding in the battery compartment.For better battery performance, all DCI battery-powered transmitters ship with botha special battery contact spring and a nickel-based anti-seize lubricant on thebattery end cap to aid in electrical contact.
DIGITALCONTROLINCORPORATED4 DigiTrak Falcon F5®Operator's ManualBefore use, inspect the battery cap O-ring for damage that may allow water to enter the battery compartment.Replace the O-ring if the one installed becomes damaged.Do not use chemicals to clean the transmitter.Placing tape around the fiberglass tube of the transmitter, if space allows, will keep the fiberglass protectedfrom most corrosive and abrasive environmental wear. Do not tape over the IR window as this will interferewith IR communication.Falcon transmitters have a threaded hole (1/4”-20 thread) in the battery cap to allow the use of aninsertion/extraction tool for installing and removing the transmitters in end-load housings. Ensure this holeremains clear of debris.Send in the Product Registration Card or register online at access.DigiTrak.com for the 90-day LimitedWarranty.
DIGITALCONTROLINCORPORATEDDigiTrak Falcon F5®Operator's Manual 5Getting StartedIntroduction1. Aurora touchscreenremote display2. Receiver3. Transmitter4. Li-ion/NiMH batterychargerDigiTrak Falcon F5 Guidance System with Aurora®Remote DisplayCongratulations on your purchase of the DigiTrak Falcon F5®locating system. The Falcon widebandtechnology represents an important advancement in the detection of active interference at the jobsite. Falconextends the performance range of the F5 receiver with a durable system that can be programmed to addressthe variability in jobsite interference.Historically, walkover guidance systems have used a single frequency to transmit the underground signal tothe receiver above ground. DCI pioneered this method with its earliest locating systems to deliver roll andpitch readings to the operator. As trenchless techniques have advanced, sources of active interference haveincreased at jobsites and interference has emerged as one of the primary obstacles to completing HDDinstallations on time.One of the unique attributes of interference is that it varies from jobsite to jobsite. A single frequency thatworks well at one site may not be useable at another. Using a single frequency to carry the locating signallimits the operator’s efficiency in areas with high interference and can delay the completion of the job.The Falcon approach uses a simple procedure of walking the jobsite to measure noise and then optimizingthe band of frequencies that will be most effective. The Falcon F5 wideband transmitter can be programmedwith two optimized bands for maximum productivity around high interference. The optimizing process is easyand takes only minutes to perform at the beginning of each pilot bore. A Falcon system with a widebandtransmitter substantially outperforms other locating systems in its class and enables more efficientinstallations.The Falcon system comes standard with a receiver, remote display, batteries, and battery charger. Theseparate operator's manuals for these devices are located on the flash drive that accompanied your guidancesystem and also at www.DigiTrak.com.
DIGITALCONTROLINCORPORATED6 DigiTrak Falcon F5®Operator's ManualUsing This ManualThis manual is an important tool for you as the operator of a Falcon guidance system. You can find it on theflash drive that accompanied your system or at www.DigiTrak.com. We encourage you to load it onto yourmobile device and keep it handy so the information you need is always close at hand.When something is worth a little extra attention, we'll mark it with this handy Notebook icon.What if I have a question about this topic?As you read this manual, you may have questions. We've already answered some of themright at the source in boxes like this. If the topic isn't for you, skip it and read on.You might need this.Sometimes it's handy to have some extra information at your fingertips. While it may bediscussed in detail elsewhere in the manual, we've extracted and placed some importantdata right where you need it, with a page link if you want to read more.Go watch some TV.Subjects with training videos available online will be marked with this icon.To help find those distant details, the manual includes hyperlinks that will take you right there, like thisexample:Prior to use, the receiver must be paired to and calibrated with the transmitter. Calibration and AGRPage 14Powering OnThe regional designation number in the globes on the receiver startup screen and transmitter bodymust match. If they don’t, contact your DigiTrak dealer.Toggle, trigger, go.Page 10At the Locate screen, toggle down to open the Main menu. Toggle in any direction toreach the icon you want. Click the trigger to make a selection. In some cases, hold thetrigger for additional information, such as a depth reading at the Locate screen.
DIGITALCONTROLINCORPORATEDDigiTrak Falcon F5®Operator's Manual 7Receiver1. Install a fully charged battery pack.2. Power on the receiver by holding the trigger briefly.3. Click to accept the “Read the manual before using” statement.4. First time use: from the Main >Settings menu , set the depth units,pitch units, and telemetry channel.SettingsPage 205. On the Main menu, set the optional Height-Above-Ground . Height-Above-Ground (HAG)Page 18TransmitterDo not power on the transmitter until after running the frequency optimizer (see nextsection). After that, or after resuming work (such as after lunch) using the samefrequency bands, simply install batteries with the positive end first and completelyfasten the battery cap.Batteries and PowerOn/OffPage 58Remote Display (Aurora)The Aurora®remote display powers on automatically with the drill rig.1. Connect the telemetry antenna and connect the Aurora to 10–28 VDC power on the drill rig. Itdisplays the Home screen.2. Tap Main Menu in the taskbar, then Receiver to set your type of receiver, telemetrychannel to match that of the receiver, and region.3. Tap to return to the Main Menu, then in the Settings tab, tap Device to set the date, time,and depth and pitch units. Use the same settings as on the receiver. It is also good practice to usethe same system of units (English or metric) on both devices.4. Tap Home to return to the Home screen. If the receiver is receiving data from a transmitter,that data will now display on the Aurora.If you are using an existing DigiTrak remote display, select F5 to receive data from the locator, and refer tothe separate operator's manual located on the flash drive that accompanied your guidance system and alsoat www.DigiTrak.com.Setup SummaryGetting started with a Falcon F5 receiver is easy: run the frequency optimizer, walk and scan the bore path,pair the receiver with the transmitter, calibrate, check Above Ground Range, and check for activeinterference. It's all summarized in the following several paragraphs, with links to the details later in thismanual. If you're hungry for the details now, skip to Receiver on page 10.Run Frequency Optimizer1. With the transmitter off (batteries not installed), take the receiver to the point along the intendedbore that might create the biggest locating challenge, like the deepest point of the bore or wherethere is obvious active interference such as a railway crossing, transformer, traffic lights, or powerlines.
DIGITALCONTROLINCORPORATED8 DigiTrak Falcon F5®Operator's Manual2. Power on the receiver and from the Main menu selectTransmitter Selection, then Frequency Optimizer(FO) .,Frequency OptimizerPage 243. With the FO results active, walk the entire intended bore path with the receiver and note areas ofhigh background noise (active interference). The higher a frequency band's bar is on the graph, thegreater the interference. Note which band remains consistently low, since the band with the lowestlevel of interference will likely be the one you want to use.Assign Frequency Bands1. On the receiver, click to move the selector on the bottom of the frequency optimizer graph to theband you want to use and hold briefly to select.2. Assign as the Up or Down band.3. Optional: select and assign a second frequency band.4. Select Pair .5. Insert batteries in the transmitter, positive end first, install the battery cap, and allow severalseconds for the transmitter to fully power on and begin sending data to the receiver.6. Align the receiver and transmitter IR windows within four cm of each other. Select to open thepairing menu, then again to pair.Are high frequency bands better than low frequency bands?Interference varies with time and location, and no band works perfectly in all conditions.Different bands are better for different kinds of interference. Lower frequency bands like7 and 11 are typically better around rebar, passive interference, and salt water. The middlefrequency bands have slightly stronger signal strengths that can perform better in deeperbores, plus have longer Target Steering capability. The highest bands have slightly lesssignal strength but tend to perform better around active interference such as power lines.Interference CheckNow that your transmitter is paired with your receiver, walk the bore withboth the receiver and transmitter powered on to check for activeinterference on both frequency bands.InterferencePage 39Changing Frequency BandsPage 63CalibratePerform a separate 1-point (1PT) calibration for each newly optimized frequencyband in a low-noise area with the transmitter in a housing. Always calibrate afterassigning a new frequency band.CalibrationPage 14If you paired two bands and want to be able to switch between them later, calibrate both bands.
DIGITALCONTROLINCORPORATEDDigiTrak Falcon F5®Operator's Manual 9Above Ground Range CheckPerform an Above Ground Range check on the new optimized frequency band (orbands) before drilling. The AGR screen displays automatically after calibration.AGRPage 17If the above-ground AGR distance at 15 m is not accurate, conduct a 15Mcalibration (which also uses only one point) to improve the accuracy of the above-ground distance measurement. A 15 m calibration is not necessary for drilling.15M CalibrationPage 18DrillWhat are you waiting for? Start drilling. Or read on for more details and cool acronyms to know about the bestlocator on the planet.
DIGITALCONTROLINCORPORATED10 DigiTrak Falcon F5®Operator's ManualReceiverI know what a trigger switch is; can I skip this?Page13This section is like shaking hands with your Falcon for the first time. If you and yourreceiver already have a solid relationship, you can probably jump ahead to ReceiverMenus.1. Screen2. Toggle Switch3. Front4. Infrared window5. Trigger switch6. Battery tab7. Battery compartment8. Serial numberFalcon F5 Receiver – Side and Back ViewsOverviewThe DigiTrak Falcon F5 receiver (locator) is a handheld unit used for locating and tracking a Falcontransmitter. It converts signals from the transmitter to display depth, pitch, roll, temperature, and batterylevel, plus sends this information to the remote display on the drill rig.The receiver and transmitter must meet specific operational requirementsfor different global regions. A regional designation number is located on thereceiver’s startup screen. This number must match the one stamped on thetransmitter for proper communication.Startup ScreenPage 11Prior to use, the receiver must be paired to and calibrated with thetransmitter.CalibrationPage 14Toggle and Trigger SwitchesThe Falcon F5 receiver has two switches for operating the system: a toggle switch located on the top of theunit and a trigger located under the handle.lUse the Toggle Switch to access and navigate menus.lUse the Trigger Switch to turn on the receiver, select (click on) menu options, and change the screenview for depth readings. Pull and release (click) once, hold briefly and release, or use in combination withthe toggle switch, depending on the desired action.
DIGITALCONTROLINCORPORATEDDigiTrak Falcon F5®Operator's Manual 11Audible TonesThe Falcon F5 receiver beeps to signal power on/off, confirm menuchanges, and acknowledge the pass/fail status of actions. The receiveralso beeps with transmitter temperature increases.Transmitter TemperatureWarning TonesPage 62Two long beeps indicate a problem with the menu option selected and a failure screen will appear until youclick the trigger or remove the battery (in the case of a critical failure). Verify your setup and try the operationagain or contact DCI Customer Service for assistance.Startup ScreenInsert a charged battery pack. To power on the receiver, click the trigger. After you have read the warningscreen, click again to acknowledge you have read and understand this manual. The receiver displays thestartup screen:1. Receiver ID number2. Software version3. Customer service phonenumbers4. Regional designation numbermust match that oftransmitterReceiver Startup ScreenClick to exit the startup screen and open the Main menu. Receiver MenusPage 13If an item of the self-test fails, a warning displays and a failure message appears in place ofthe system name. Please contact DCI Customer Service.Can I change the screen brightness?No. The display is pre-tuned for optimal contrast and visibility in all conditions.
DIGITALCONTROLINCORPORATED12 DigiTrak Falcon F5®Operator's ManualUsing the KeypadUse the keypad for setting the height-above-ground (HAG) value, a target depth for Target Steering, date andtime, and for programming rod lengths and survey points in the DataLog function.1. Display window2. Backspace3. EnterStandard KeypadTo input a value, toggle to and select the desired digits from left to right. When a decimal value is required(such as for feet only or meters), then the last two digits entered will be to the right of the decimal point. Toenter a whole value, enter two zeros at the end of the value. Use backspace to delete the last digit entered.Once the desired number is in the display window, select Enter to lock in the value and turn on the function.Your Remote DisplayThe Falcon F5 receiver is compatible with the following remote displays:Remote Display Minimum Software Version Select on Remote DisplayFalcon Compact Display - FCD 4.0 FalconF5Multi-Function Display - MFD 3.0, F5 compatible F5F Series Display - FSD all F5Aurora - AP8, AF8, AF10 all Falcon F5 or F5A remote display that accompanied your Falcon F5 receiver will already be set to communicate with yourreceiver.If you purchased your Falcon receiver by itself, your existing remote display may not include the requiredoption. If so, contact your regional DCI office or Customer Service for a software upgrade.The operator's manuals for these remote displays are located on the flash drive that accompanied yourFalcon system and also at www.DigiTrak.com. For an MFD, use the FSD manual.
DIGITALCONTROLINCORPORATEDDigiTrak Falcon F5®Operator's Manual 13Receiver MenusI am already familiar with DigiTrak receiver menus; can I skip this?Page35If you have used a DigiTrak F5 receiver, you are well on your way to mastering a Falcon.Read the section on the Frequency Optimizer, then skip ahead to Locating Basics. Comeback and visit later as needed for reference. If this is your first DigiTrak, keep reading.To access the Main menu from the Locate screen, toggle down. The Locate Mode icon is shown selectedbelow; clicking the trigger would take you to the Locate screen.1. Telemetry channel2. Transmitter type and frequencyband3. Band Up or Down4. Receiver battery strength5. Locate Mode (blue background =selected)6. Power Off7. Calibration8. HAG9. Settings10. Transmitter Selection11. Down arrow indicates second pagebelow (toggle down to view)12. Second page13. DataLog14. Diagnostics15. System InformationReceiver Main MenusThe top of the Main menu displays the telemetry channel, transmitter, transmitter frequency band, andreceiver battery strength.The following sections describe the Main menu items in order. Use the links above to jump straight to asection.Is there a faster way to get to the menu item I want?Yes, it's called screen wrapping. If you're at the top of a menu page, toggle up to jump tothe bottom, or if you're at the left side, toggle left to jump to the right, and so on. To getfrom the top-left icon to the bottom right on the next page, you could toggle right-right-down-down, or just left-up. Yeah. Pretty cool.
DIGITALCONTROLINCORPORATED14 DigiTrak Falcon F5®Operator's ManualLocate ModeWhen the receiver is detecting a signal from a transmitter, the Locate screenprovides real-time data about the transmitter’s location, temperature, pitch, roll, fluidpressure (when a fluid pressure transmitter is used), and signal strength.Locating ScreensPage 36Power OffSelect Power Off from the Main menu to turn the receiver off. The receiver automatically shuts down after 15minutes of inactivity, or after 30 minutes when in Target Steering mode.Is it okay to power off by pulling the battery out?Yes, your Falcon can handle it.Calibration and AGRUse the Calibration menu to calibrate the receiver to a transmitter and to verify the Above Ground Range(AGR). Calibration is required prior to first-time use and before using a different transmitter, receiver, drillhead, or transmitter band. Calibration is not necessary, however, when switching between bands on atransmitter that are already paired and calibrated.Do not calibrate if:lYou are within 3 m of metal structures, such as steel pipe, chain-link fence,metal siding, construction equipment, automobiles, etc.lThe receiver is over rebar or underground utilities.lAn Ais displayed at the top right of the roll indicator on the locating screen, asthis indicates signal Attenuation is in effect, likely due to excessiveinterference. If possible, relocate to a quieter location before calibrating.Attenuated SignalPage 67lThe receiver is in the vicinity of extreme interference, as shown by highbackground noise readings on the frequency optimizer graph or an Aat thebottom left of the graph, a flashing signal strength value on the locate screen, ora flashing A at the top right of the roll indicator (calibration is prohibited whenthese flashing indicators are present).FrequencyOptimizerPage 24Installing Batteries /Power OnPage 59lThe receiver is not displaying transmitter data.lThe signal strength from the transmitter is less than 300 points (too low) orgreater than 950 points (too high). Outside this range, a calibration failurescreen will indicate low or high signal strength.The transmitter must be installed in a drill head during calibration.During calibration, Height-Above-Ground (HAG) is automatically turned off. Aftercalibration, HAG must be turned back on manually.Height-Above-Ground (HAG)Page 18
DIGITALCONTROLINCORPORATEDDigiTrak Falcon F5®Operator's Manual 151-Point CalibrationThis is the most common method of calibrating depth readings and is accomplished above ground, prior todrilling.1. Place the receiver and the transmitter (in a drill head) parallel to each other on level ground, withboth devices powered on.2. With the receiver at the Locate screen, verify that roll and pitch values are being displayed and thata steady signal is being received from the transmitter. The transmitter’s signal strength atcalibration is available under View calibration. A change in signal strength at 3 m later can indicateyou are currently in an interference environment or there is a problem with your equipment.3. Move the locator within 0.5 m of the transmitter to enable signal attenuation, indicated by an Aatthe top right of the roll indicator. Move the locator back to 3 m away and verify attenuation turns off.If it does not, excessive noise may be present. Due to its higher signal strength, a 19 in. transmittermust be moved more than 3 m away from the receiver before attenuation will turn off.4. At the Main menu, select Calibration and then 1 pt calibration.1. 1 pt calibration2. In-Ground Calibration3. View Calibration4. Above Ground Range (AGR)Calibration Menu5. Use a tape measure to ensure the distance from the center of the transmitter to the inside edge ofthe receiver is 3 m as shown below, then click Continue to begin the calibration.6. Do not move the receiver. A successful calibration yields a check mark and four beeps.
DIGITALCONTROLINCORPORATED16 DigiTrak Falcon F5®Operator's ManualCalibration can fail for one of three reasons:Transmitter signal istoo low (below 300points)Transmitter signal istoo high (above 950points)Extreme signalattenuation is in effectIf calibration fails, review the items mentioned in the question titled "Why do I keep getting calibrationerrors?" below, read more about signal attenuation in Appendix B (if it applies), then click Retry to trycalibrating again.After a successful calibration of one band, before proceeding to the AGR screento verify above-ground distances for this calibration, the receiver briefly displaysthis icon:Above Ground Range(AGR)Page 17This simply means that one band has been calibrated, but one has not. After checking AGR for the currentband, remember to calibrate and check the AGR of the other band.Why do I keep getting calibration errors?Carefully review the items under "Do not calibrate if" at the beginning of this section.Try calibrating in a different location. Make sure the transmitter is on and paired (datashowing on the Locate screen). If you're still having trouble, give us a call, we'll get yougoing.If depth data does not display, hold the trigger while over the transmitter to display the locateline. For additional information on obtaining this reference lock (“R”), see step 4 in thediscussion under Finding the Front Locate Point (FLP) beginning on page Page 46.If you just completed AGR after calibration, don't forget to turnHeight-Above-Ground (HAG) back on, if necessary.Height-Above-Ground (HAG)Page 18In-Ground CalibrationThis calibration procedure is rarely needed. If you find it necessary to calibrate with the transmitter in theground, contact DCI customer service for information on this option, and perform this procedure with caution.
DIGITALCONTROLINCORPORATEDDigiTrak Falcon F5®Operator's Manual 17View CalibrationUse this feature to check the most recent calibrations for your transmitter(s). The data will include the modelof transmitter, type of calibration (1-point or in-ground/2Pt), signal strength, and a timestamp. Though thiswindow lists all transmitters compatible with the Falcon F5 receiver, only transmitters calibrated to yourreceiver will display data in the Signal and Timestamp columns.View Calibration WindowAfter calibrating a fluid pressure transmitter, turning the fluidpressure feature on or off does not require a new calibration.However, a separate calibration is required for each frequency bandif you want the option of switching between them mid-bore.Changing Frequency BandsPage 63Click to return to the Calibration menu.Above Ground Range (AGR)After successfully completing a 1-point calibration, the receiver displays the Above Ground Range screen,which is an active measurement between the transmitter and receiver. You can also access this tool directlyfrom the Main menu > Calibration >Above Ground Range (AGR) . Use this screen along with a tapemeasure to verify calibration of the transmitter at different depths/distances. With the transmitter level, thedepth readings should be within ±5% of the measured distance.AGR: It's Just What You DoPerforming an AGR test on both frequency bands at every jobsite is just good practice.Note that because AGR intentionally does not consider pitch when calculatingrange, it displays a symbol indicating "Warning, pitch is unknown, assume zero". Italso ignores any HAG setting.Pitch Assumed ZeroPage 37Note that the 15 m calibration button does not appear when the AGR screen appears immediately aftercalibration.
DIGITALCONTROLINCORPORATED18 DigiTrak Falcon F5®Operator's ManualUse AGR at least daily, and ideally in both frequency bands, to verify proper depth/distance measurements.1. AGR2. Pitch assumed zero3. 15 m calibrationAbove Ground Range (AGR)If you just completed AGR after calibration, don't forget to turnHeight-Above-Ground (HAG) back on, if necessary.Height-Above-Ground (HAG)Page 1815 m Calibration (Optional)This feature is primarily used for demonstrations of the locating system above ground and is not necessaryfor drilling. Above ground range (AGR) measurements beyond 12.2 m often read shallower (shorter) than theyactually are due to variations in ground conditions, and this feature calibrates these measurements toaccount for these variations. Using this feature is substantially similar to the procedure described for 1 ptcalibration; if you require further information, please contact DCI customer service.Height-Above-Ground (HAG)Use Height-Above-Ground (HAG) to set a height measurement on the receiver so you don’t have to set iton the ground for a depth reading. Raising the receiver above the ground also provides separation fromunderground interference that might otherwise reduce the transmitter’s range or cause variable readings.To prevent incorrect readings, Falcon F5 always powers on withthe HAG function off (disabled). HAG also automatically shuts offduring calibration and is ignored during Target Steering and AGRtests. Until you enable HAG, the receiver must be placed on theground for accurate depth readings.CalibrationPage 15Depth UnitsPage 20AGR TestPage 17Target SteeringPage 54Prior to enabling HAG, verify accurate range/depth readings at a minimum of two points using AGR(see link above) or a regular depth reading (hold the trigger). If the transmitter is not properly calibrated,inaccurate depth readings will be made worse by an inaccurate HAG distance.
DIGITALCONTROLINCORPORATEDDigiTrak Falcon F5®Operator's Manual 191. To determine your desired HAG distance, hold the receiver comfortably at your side, maintaining 20cm of separation from the front of the receiver to your torso as specified in the Safety section onpage 1. Measure the distance from the bottom of the receiver to the ground.2. From the Main menu, select HAG. The HAG menu displays with Enable HAG highlighted and thecurrent or 24 in. default HAG setting shown in the description line at the bottom of the screen. If theHAG had been enabled, Disable HAG would be highlighted.Turn HAG On1. Disable HAG2. Enable HAG3. Set HAGHAGMenu3. If the HAG value shown at the bottom of the screen is acceptable, select Enable HAG. Thereceiver beeps four times as it enables HAG and returns to the Main menu. Skip the next step.4. To change the HAG value shown at the bottom of the screen, select SetHAG and enter a new value. After you select Enter on that screen, thereceiver beeps four times as it enables HAG and returns to the Mainmenu.Using the KeypadPage 12Depth readings (holding the trigger) must now be taken with the receiver held at this height.As noted above, to prevent incorrect readings, HAG must be manually turned on each time the Falcon F5receiver is powered on.I use HAG all the time; can I set it to turn on automatically?No. In the name of safety, HAG must be turned on manually for each use. However, thefeature does remember the last height value used.
DIGITALCONTROLINCORPORATED20 DigiTrak Falcon F5®Operator's ManualSettingsUse this menu to set the following options:1. Depth Units2. Pitch Units3. Date/Time4. Telemetry Channel5. Roll Offset6. Pressure Units7. Second page8. Temperature Units9. LanguageSettings MenusDCI recommends that you program the receiver and the remote display Depth and Pitch settings to use thesame units of measure.Depth Units MenuChoose between xx" inches, x'xx" feet and inches, x.xx' decimal feet, and x.xx m metric units (meters andcentimeters).Pitch Units MenuChoose between degrees (x°) and percent (x%). Typical HDD bores use percent pitch instead of degrees.
DIGITALCONTROLINCORPORATEDDigiTrak Falcon F5®Operator's Manual 21Set Time and Calendar MenuSet the time and date on your receiver. This is necessary when you are using the DataLog function.1. Time value (date displayshere when calendar is theactive function)2. Time (shown active)3. Calendar4. EnterTime and Calendar KeypadSetting the TimeThe time function runs on a 24-hour clock. To set the time:1. Select the time icon so it is the active function .2. Enter the time one digit at a time from left to right. For example, to set the clock to 13:39 (1:39 pm),select “1”, then 3, 3, and 9.3. Select the blue Enter arrow.Setting the CalendarThe calendar function displays the date by month/day/year. To set the date:1. Select the calendar icon so it is the active function . The display window on the keypadchanges to show a date format.2. Enter the date one digit at a time from left to right. The date format is MM/DD/YYYY. For example,to set the date to January 2, 2016 (01/02/2016), select “0”, then 1, 0, 2, 2, 0, 1, and 6.3. Select the blue Enter arrow.Telemetry Channel MenuThis menu has five telemetry channel settings (1, 2, 3, 4, and 0). For communication to occur between thereceiver and remote display, both devices must be set to the same telemetry channel.The current telemetrysetting is highlighted when this menu opens.Select the desired telemetry channel on the receiver. To turn telemetry off and conserve receiver battery life,select “0”. Channel 0 is also used when there are more than four receivers operating in the same area; usingmore than one receiver per channel within telemetry range of each other will cause conflicting signals to besent to the remote display on the drill rig.
DIGITALCONTROLINCORPORATED22 DigiTrak Falcon F5®Operator's ManualRoll Offset MenuEnable Roll Offset1. Select Set and enable the roll offset.1. Set and enable the roll offset2. Disable roll offsetRoll Offset Menu2. Ensure the drill head is at its 12:00 position and that the transmitter is on.1. Transmitter’s true rollposition with housing at12:002. Set the roll offsetSet Roll Offset Menu3. Select Set the roll offset.If you need to know the original roll value later (perhaps to change a transmitter frequency in-bore asdiscussed on page 63), simply toggle to the Roll Offset option in the Settings menu, and if Roll Offset isenabled, the original roll value displays at the bottom of the screen after "Roll offset enabled".When the roll offset function is enabled, the roll indicator will change to a circle and “RO” appears at thebottom left of the roll indicator.Roll Offset Activated
DIGITALCONTROLINCORPORATEDDigiTrak Falcon F5®Operator's Manual 23Disable Roll OffsetSelect Disable the roll offset from the Roll Offset menu. The receiver beeps four times as the screenreturns to the Settings menu. The value that displays for roll on the Locate screen will now be that of thetransmitter, not necessarily the drill head.Pressure Units MenuChoose between pounds per square inch (psi) and kilopascals (kPa).Temperature Units MenuChoose between Fahrenheit (F) and Celsius (C).Language Selection MenuThis menu has multiple language options. Selecting a new language will cause the receiver to restart.
DIGITALCONTROLINCORPORATED24 DigiTrak Falcon F5®Operator's ManualFrequency Optimization and Transmitter SelectionThis section addresses Falcon technology's ground-breaking frequency optimizer (FO) feature, which findsthe lowest-noise (optimal) group of frequencies available in each of nine bands. When the results display ingraph form showing the levels of active interference in each band, choose the one or two bands you want touse, pair, and you're ready to calibrate and start drilling.You can switch the transmitter between the two optimized bands at any time, either pre-bore or mid-bore.Start in the optimized band that works best for the normal-interference portion of the bore and switch to theother band that works better for the portion that has higher interference. Or use one optimized band for thewhole bore, or start drilling in one optimized band and switch only if you need to. The choice is yours.Do I have to optimize every time I power the receiver on?Page59No, the receiver remembers both optimized bands until you pair it to a new band. Powerthe transmitter on horizontally to use the last active band. But don't forget to optimize atyour next bore.If my optimized band worked great at my last jobsite, can I keep using it at my next one?Because sources of interference differ at every jobsite, DCI recommends optimizing atevery jobsite to obtain the best selection of frequencies for the current conditions.Frequency OptimizationTo optimize and select a frequency band:1. Ensure all transmitters are powered off or are more than 30 m away from the receiver.2. Take your receiver to the point along the proposed bore that you expect to have the greatest amountof noise (active interference).3. With the receiver parallel to the bore path,open the Main menu, select Transmitter Selection ,then Frequency Optimization (FO) .When frequency optimization is complete, the receiver shows active noise readings in each of the ninefrequency bands using an optimized selection of the lowest-noise frequencies within each band. Theshorter the bar on the graph, the less interference present in that band.-90 to -72 dB Low interference levels-72 to -54 dB Moderate interference-54 to -18 dB Interference will become an issue as depth increases
DIGITALCONTROLINCORPORATEDDigiTrak Falcon F5®Operator's Manual 251. Maximum noise reading2. Current Up band3. Current Down band4. Current optimized noisereadings5. Median kHz of each band6. Band selector7. Pair8. ExitFrequency Optimizer Results4. To measure noise readings from the entire intended bore, simply walk the bore with the frequencyoptimizer results displayed, keeping the receiver parallel to the bore path. As the receiver continuessampling background noise, it marks the maximum noise reading of each band at the top of eachbar.Optimize as often as you want. You can't wear it out.If noise levels rise substantially at any point along the bore, consider selecting and pairingone band (see next step) that performed well up to this point. Then select Exit and restartFO at this point to perform a new scan and select and pair a second band for use in thishigher-interference area. Optimize as often as you want and wherever you want beforeassigning a band.5. Toggle to the band you want to use and click to select. Typically this will be a band with a lowinterference level that did not experience high maximum noise readings along the bore path.Band Number 7 11 16 20 25 29 34 38 43Range in kHz 4.5 – 9.0 9.0 – 13.5 13.5 – 18 18 – 22.5 22.5 – 27 27 – 31.5 31.5 – 36 36 – 40.5 40.5 – 456. Select whether to assign this as the Up or Down band (the band the Tx powers on with when facingUp or Down).Up DownIf the band number you want to use is already displayed at the right edge of the screen andmarked in red on the bottom of the graph, select it anyway. The band you select now will beoptimized with different frequencies than the last time that band was used.
DIGITALCONTROLINCORPORATED26 DigiTrak Falcon F5®Operator's Manual7. Optional: click to select a second band, then assign as the opposite (Upor Down) band; changingboth bands is not required.8. Select Pair , then Transmitter Pairing Request . If you assigned two new bands, both willpair at the same time.9. The receiver displays the transmitter pairing screen. Insert batteries in thetransmitter, install the battery cap, and wait 15 seconds for the transmitterto fully power on.TransmitterPage 5810. Hold the infrared (IR) port of the transmitter within 5 cm of and facing the IR window on the front ofthe receiver.1. TransmitterIR port11. Select again (we really like this icon) to pair the transmitter frequency band(s) to the receiver.Hold the transmitter in place for up to ten seconds for pairing. A blue circling icon indicates thereceiver and transmitter are not yet connected; check alignment and proximity of the IR ports.Moving the transmitter during pairing may cause an error code to display on the screen; if this happens,simply restart the pairing process.Can I exit the pairing screen and go back to the optimizer results without running it again?Yes. Toggle left and select Return to frequency graph . Maximum readings will bereset and you can continue observing the noise readings of the last optimized frequencybands. Exiting from the frequency graph will erase optimization results.When the pairing is successful, the receiver/transmitter icon briefly shows a happy green check markand the receiver beeps. Both the receiver and transmitter are now using the new optimized band(s) youselected. If you assigned two new bands, the system defaults to using the Down band first.lIf the pairing is unsuccessful, the receiver/transmitter icon shows an unhappy red . Select Repeatand try pairing a second time. If still unsuccessful, ensure you have the correct transmitter selected(page 27), remove and reinstall the transmitter batteries (positive end first) and battery cap, realign thetwo IR windows, and try again. If still unsuccessful, give us a call and we'll get you going.lIf the pairing doesn't complete, no new optimized frequency is stored in the receiver. Upon exiting theFrequency Optimizer screen, the receiver remains paired to the transmitter at the last optimized bandsused.The last frequency optimization is saved and viewable under View Frequency Optimization .lAs mentioned at the end of step 4, the second band can be paired to a completely different optimization. Ifyou just paired one band but want to re-optimize at a different location for the other band, simply run thefrequency optimizer at the new location (step1), select a band, and assign as the opposite (Up or Down)band.
DIGITALCONTROLINCORPORATEDDigiTrak Falcon F5®Operator's Manual 27So I Just Paired, Now What?After pairing, the receiver proceeds to the calibration screen as areminder that with the selection of a new frequency band, the transmitterand receiver need to be calibrated. Install the transmitter in the drill headand calibrate.CalibrationPage 14Prior to calibration, "Calibration required" is indicated on the Locate screen by an error symbol inthe roll indicator in place of the roll value. To change between bands mid-bore, both bands must beseparately selected and calibrated prior to drilling.Before or during drilling, switch between bands any time if interference iscompromising the current band.Changing Frequency BandsPage 63After pairing optimized frequency bands, for typical operations your nextsteps before drilling would be:lcalibratelcheck Above Ground Range (AGR)lcheck for background interferenceComplete each of these checks on both optimized frequency bands.Above Ground RangePage 17InterferencePage 39Transmitter SelectionUse this option to select between a Falcon F5, Falcon F2, or DucTrak transmitter, as well as select the otherband on your current transmitter.Transmitter Selection MenuAfter you select a different transmitter than is currently in use, the display returns to the previous screen.
DIGITALCONTROLINCORPORATED28 DigiTrak Falcon F5®Operator's ManualIf you select the same transmitter that is currently in use, the display continues to the Band Selection menu,where you can switch between the Up and Down bands, as well as enable or disable fluid pressuremonitoring on an FT5p transmitter.1. Up band2. Fluid pressure3. Down bandBand Selection MenuTo reach this menu directly from the Locate screen, hold the toggle right briefly. Select to return to theLocate screen.View Frequency OptimizationWant to see what the active interference is right now on your optimized band? Sure you do.Select either the Up or Down band icon. Falcon displays the current interference levels for the currentoptimized frequencies in that band. You may optionally select and pair a different optimized band from thisscreen. If so, remember to calibrate again prior to drilling.Transmitter InformationUse this option to read the details of your transmitter. It's also a handy to way to double-check that thereceiver is able to communicate (pair) with the transmitter.Hold the infrared (IR) port of the transmitter within 2 in. of and facing the IR window on the front of thereceiver, then select Transmitter information request . Upon a successful communication, thereceiver provides the following information about the transmitter:lSerial numberlUp bandlDown bandlCurrent (Amps)lVoltage (V)lTemperaturelMaximum temperature attained (lifetime)lSoftware versionlRegion (1 – 6)lModel numberClick to return to the Main menu.
DIGITALCONTROLINCORPORATEDDigiTrak Falcon F5®Operator's Manual 29DataLogUse this menu to record pilot hole drill data, set up new drill jobs, view and delete drill jobs from the receiver,and upload drill jobs via Bluetooth to a computer for analysis with DCI's Log-While-Drilling (LWD) 3.0software.1. Set up job2. Upload3. Delete4. Enable5. Survey point6. View jobs7. Second page8. Left/right offset9. Deviation10. ExitDrill DataLog MenusThe LWD software has a variety of options for analyzing, editing, and displaying DataLog drill data.Complete instructions for using the advanced DataLog feature and the supporting LWD software areprovided in the separate operator's manual and quick start guides available for DataLog/LWD atwww.DigiTrak.com.
DIGITALCONTROLINCORPORATED30 DigiTrak Falcon F5®Operator's ManualIf you are already familiar with the DataLog feature, Falcon F5 includes four new functions requested byusers like you: Left/Right Offset, Deviation, Flags, and Pins.1. Sidewalk2. Right offset3. Right deviation4. Fire hydrant5. Right pin distance6. Set pin marking fire hydrant7. Intended bore path8. Actual bore path9. Set flat marking gas linecrossing10. Marked gas lineLeft/Right Offset, Deviation, Flags, and PinsLeft/Right OffsetOn the DataLog menu, L/R Offset lets you specify a given horizontal distance you intend to maintain from afeature beside the bore path, such as curb, guardrail, or surveyed path. Think of this as a "running waypoint"that is recorded as long as the offset is in effect.In the image above, the offset is a "right" offset, meaning the intended bore path is to the right of the sidewalkfeature.DeviationAlso on the DataLog menu, Deviation lets you mark how far the drill head is deviating from the intended borepath. If an offset is in effect, it is how far the drill head is deviating from the offset.Each time you log a rod at the Locate screen (hold trigger, toggle right), this feature lets you also record yourcurrent deviation from the bore path. For example, if you know you are supposed to be a certain distancefrom a guardrail but locate the drill head at a slightly farther distance, or are following a surveyed path andlocate the drill head slightly to one side of the path, enter the difference as a left or right deviation.
DIGITALCONTROLINCORPORATEDDigiTrak Falcon F5®Operator's Manual 31Flags and PinsWhile recording a DataLog, at the Locate screen, toggle right to set a Flag or Pin. Match flags and pins laterwith entries in your drilling log book to add important detail to your Log-While-Drilling report.FlagsSelect a Flag when crossing any item of interest along the bore path, like a sidewalk, marked utility line, orriver bank. The receiver internally assigns a sequential flag number starting at 1. Enter the approximatedistance along the current rod; the receiver will calculate the total horizontal distance of the flag based on thetotal number of rods already logged.PinsSelect a Pin to mark the location of a nearby land feature point (station mark, survey flag, fire hydrant, lightpost) that can help locate the bore path later. Setting a pin requires three pieces of data:1. An identifying number. Use any number, like a survey station mark.2. The approximate distance along the current rod (if halfway along a 10 ft. rod, enter 5 ft.).3. The distance of the drill head to the right or left of the feature (perpendicular). In the precedingimage, because the drill head is to the right of the fire hydrant "feature", the pin is recorded as to theright.DiagnosticsThis menu lets you check the performance of your Falcon F5 receiver.1. Level check2. System self-test3. Signal self-test4. ExitDiagnostics Menus
DIGITALCONTROLINCORPORATED32 DigiTrak Falcon F5®Operator's ManualPerform Level CheckThis check confirms that the internal sensors that measure the inclination of the receiver are workingcorrectly. An inaccurate sensor would cause erroneous depth and location readings.Place the receiver on generally level ground and click Continue . The ground does not have to beperfectly level.Level Test Screen 1Rotate the receiver 180 degrees so it faces the opposite direction, as illustrated by the icon on the screen,and click Continue again.Level Test Screen 2The receiver beeps four times, flashes a confirmation message, and returns to the Main menu.If the level check fails, the receiver beeps twice and displays an error screen. Click Retry and repeat thetest as described above. If the check fails again, contact DCI Customer Service.Perform System Self-TestThis self-test performs a system check on internal components. Ensure no transmitters are powered onduring this test. The receiver beeps four times after a successful test and displays the receiver StartupScreen (shown on page 11). Click to return to the Diagnostics menu.If the receiver returns any other results, contact DCI Customer Service.
DIGITALCONTROLINCORPORATEDDigiTrak Falcon F5®Operator's Manual 33Perform Signal Self-TestThis self-test tests antenna gain calibration for all transmitter frequencies. Ensure no transmitters arepowered on during this test. Perform this test only in a low-noise environment with minimal interference. Thetransmitter signal strength as displayed on the Locate Screen (see page 36) must be less than 55 counts.The receiver beeps four times after a successful test and displays the receiver Startup Screen (see page 11).Click to return to the Diagnostics menu.If the receiver returns any other results, contact DCI Customer Service.Potential test failuresBackground noiseIf the test begins in an area with too much background noise, the test stops and the receiver displays awarning similar to Background signal is too high. Find a lower-noise area and try the test again.Test LoopIf there is a problem with the depth antenna in the receiver, the receiver displays the error message Fault:Depth Antenna Failure on the Locate screen and locks the receiver. Contact DCI Customer Service.DSP channel failureIn the event of a Digital Signal Processor (DSP) channel failure, the receiver displays the error messageCritical: DSP channels on the Locate screen and locks the receiver. Contact DCI Customer Service.
DIGITALCONTROLINCORPORATED34 DigiTrak Falcon F5®Operator's ManualSystem InfoThis menu displays technical system information such as ID, region, and numerous firmware versions. Thenumbers for BT (Bluetooth®) and ID (serial number) are necessary to move DataLog files to a PC. Click toreturn to the Main menu.1. Serial number2. Region3. Primary software4. Bluetooth5. Second pageSystem Info Screens
DIGITALCONTROLINCORPORATEDDigiTrak Falcon F5®Operator's Manual 35Locating BasicsAre you ready?Page39If you're new to locating and first want to know everything about the locating screens,you've come to the right place. If you already know locators and want to jump right inand start locating with your Falcon F5 system, skip to Interference.Locating in a High-Interference AreaThis section covers locating basics:lLocating screenslChecking for interference and suggestions for dealing with itlPerforming a roll/pitch checklFinding and marking front and rear locate points (FLP and RLP) and the locate line (LL) to pinpoint thetransmitterlThe geometry of the FLP, RLP, and LL with respect to the transmitterlMethods to verify depth readingsRefer to the DigiTrak YouTube site at www.youtube.com/dcikent for helpful videos onthese and many other locating topics.
DIGITALCONTROLINCORPORATED36 DigiTrak Falcon F5®Operator's ManualLocating ScreensThe Locate, Depth, and Predicted Depth screens are the primary screens you will use for locating. The typeof depth screen that displays depends on the position of the receiver relative to the transmitter at the time ofthe depth reading.Do I have to know all this?Page45Get this down first, then you'll be ready to locate like a professional. If you skip toLocating the Transmitter and feel like you're missing a little background information,come back here for a refresher.For a description of the icons on the Locate screens, see AppendixB on page67.Locate ScreenWhen the receiver is detecting a signal from a transmitter, the Locate screen provides real-time data aboutthe transmitter’s location, temperature, pitch, roll, and signal strength.1. Locating ball (FLP or RLP)2. Yaw indicator3. Receiver4. Roll indicator5. Roll value6. Roll/pitch update meter7. Transmitter pitch8. Transmitter signal strength9. Transmitter temperatureLocate Screen with Transmitter in RangeIf the transmitter is on and there is no roll or pitch data, hold the trigger for 10 seconds to engage Max modeand the data should appear. If it doesn't:1. The transmitter and receiver may not be on the same frequency band. Hold toggle right at the locatescreen to select the other frequency band.2. You may have the wrong transmitter model selected, such as FT2 instead of FT5p. From the Mainmenu, select Transmitter selection to choose a different transmitter.How do I check which frequency bands are assigned?The current band in use is listed at the top of the Main menu (page 13). Hold toggle rightat the Locate screen to see and switch between bands.
DIGITALCONTROLINCORPORATEDDigiTrak Falcon F5®Operator's Manual 37The roll/pitch update meter displays the quality of roll/pitch data being received fromthe transmitter. When the meter is empty, no roll/pitch data is being received, andnone will appear on either the receiver or the remote display. Depth and predicteddepth readings may still be taken, but the receiver will assume the transmitter has apitch of zero, as indicated by the image to the right appearing on the Depth orPredicted Depth screen.Pitch AssumedZeroLocate Screen ShortcutsThe following shortcuts are available from the Locate screen.Task Operation PageDataLog (if enabled) Hold trigger, toggle right 29Depth Screen Hold trigger at locate line (LL) 37Flag or Pin during DataLog Toggle right 31Max Mode Hold trigger at least five seconds 37Main Menu Toggle down 13Predicted Depth Screen Hold trigger at front locate point (FLP) 38Target Steering Toggle up 54Band Selection Menu Hold toggle right 28Depth ScreenHold the trigger with the receiver at the locate line (LL) to display theDepth screen.Locate Points (FLP & RLP) andLocate Line (LL)Page 431. Locate point (front or rear)2. Bird's-eye view3. Locate line (LL)4. Height-Above-Ground (HAG)setting on5. Ground level6. Transmitter depth7. Tx battery strengthDepth Screen at LL with HAG OnWhen the HAG setting is disabled, the receiver will be shown on the ground andmust be placed on the ground during depth readings.Height-Above-Ground (HAG)Page 18Max Mode Noise FilteringThe purpose of Max mode noise filtering is to stabilize erratic roll/pitch data, depths, and locates when drillingat the very limit of the ability of the transmitter due to extreme depth or interference, which will vary byjobsite.
DIGITALCONTROLINCORPORATED38 DigiTrak Falcon F5®Operator's ManualWhen the roll/pitch update meter shows low signal level or data is erratic, hold the trigger for longer thanfive seconds to enter Max mode, indicated by a magnifying glass around the pitch icon.1. Depth2. Max mode icon3. Max mode timer4. Tx battery strengthDepth Screen in Max ModeMax mode replaces the roll/pitch update meter with the Max mode timer. As you hold the trigger and Maxmode gathers data readings, the timer slowly fills up. Greater interference or deeper bores will require ahigher number of readings before roll/pitch data displays, or may prevent data from displaying altogether. Ifthe timer is full and data is not yet stable, release the trigger, move to a different location near the drill head,and hold to restart. The timer bar will turn green as data is confirmed.Always take three Max readings; all three readings must be identical and stabilize before the Max modetimer is full.The drill head must be stationary when taking readings using Max mode. If the drill head is moving,data readings will not be accurate.Due to the nature of the extreme depth and/or high-interference environment where use of Max modewill typically occur, the risk of obtaining unreliable data is higher. Never rely on data that does notdisplay quickly and remain stable. Max mode is never a substitute for prudent operator judgment.Predicted Depth ScreenBecause both front and rear locate points (see page 43) appear identical to the receiver, an invaliddepth prediction can be generated when the receiver is over the rear locate point (RLP). Only a depthreading over the front locate point (FLP) produces a valid predicted depth.Hold the trigger at the front locate point (FLP) to display the Predicted Depth screen. The predicted depth isthe depth the transmitter is calculated to be at when it reaches the front locate point if it continues on itscurrent path.
DIGITALCONTROLINCORPORATEDDigiTrak Falcon F5®Operator's Manual 391. Ball-in-the-Box™ at FLP2. Reference Lock indicator3. Tx battery strength4. Horizontal distance betweentransmitter and FLP5. Predicted depth oftransmitterPredicted Depth Screen at FLP with HAGOnHold the trigger for longer than five seconds to enter Max mode, as described in the previous section (use ofMax mode has special requirements and restrictions). In this example, if the drill head travels an additional1.82 m at -0.2% pitch, it will be directly below the locator at 2.62 m.Depth Screen, Invalid LocationHold the trigger at any time during locating to display the Depth screen. No depth orpredicted depth will appear if the receiver is not positioned at the locate line or frontor rear locate point. However, holding the trigger more than five seconds to enterMax mode may obtain more stable roll/pitch data (use of Max mode has specialrequirements and restrictions).Max ModePage 371. Slanted line indicates receiveris not at FLP, RLP, or LLReceiver Depth Screen with HAG Disabled(notatFLP,RLP,orLL)InterferenceInterference can compromise a transmitter's signal even when drilling with an optimized frequency band. It isimportant to the success of your bore that, after pairing your transmitter at a newly optimized frequency, youcheck how the transmitter's signal will perform along the intended bore path.To best overcome interference, find and deal with it above ground, before you start drilling.
DIGITALCONTROLINCORPORATED40 DigiTrak Falcon F5®Operator's ManualWhat is Interference?Interference can reduce the transmitter’s range or cause variable readings and possibly result in jobslowdowns. Interference is classified as either active or passive.Active interference, also known as electrical interference or background noise, can have varying effects onlocating equipment. Most electrical devices emit signals that can inhibit the ability to locate the transmitteraccurately or get good roll/pitch readings. Example sources of active interference include traffic signal loops,buried dog fences, cathodic protection, radio communications, microwave towers, cable TV, fiber-tracelines, utility data transmissions, security systems, power lines, and phone lines. Interference at the remotedisplay may also occur from other sources operating nearby on the same frequency. The following sectiondescribes how to use the receiver to test for the presence of active interference.Passive interference can reduce or increase the amount of signal received from the transmitter, whichresults in incorrect depth readings, a completely blocked signal, or locates in the wrong position. Examplesources of passive interference include metal objects such as pipes, rebar, trench plate, chain-link fence,vehicles, saltwater/salt domes, and conductive earth such as iron ore. The receiver cannot test for thepresence of passive interference. Conducting a thorough site investigation prior to drilling is the best methodof identifying passive interference sources.To familiarize yourself with the interference potential along your intended bore path, check for backgroundnoise as discussed in the following section.A receiver cannot detect sources of passive interference; this can only be accomplished with a visualinspection of the jobsite. A background noise check can only find active interference.I thought the Frequency Optimizer did all this for me?The Frequency Optimizer finds the lowest-noise frequencies to use in each band. Youchoose which bands to use and pair the transmitter. As best practice, now test thosebands above ground to ensure the receiver can receive data for the entire length of thebore. A good background noise check is vital to a job free of interference surprises.Checking for InterferenceEnsure the receiver is on, optimized, and paired. Remove the batteries from the transmitter to turn it off andwait 10 seconds for it to fully power off. Now walk the intended bore path while viewing the current frequencyoptimization in the frequency band you intend to drill with. Take note of the bar graph height in the selectedband. With no transmitter on, this “signal strength” is in fact background noise (active interference). Extremebackground noise (interference) may cause signal attenuation.
DIGITALCONTROLINCORPORATEDDigiTrak Falcon F5®Operator's Manual 41In the following figure, the red flag area denotes an increase in noise detected on the optimized band whilewalking the intended bore path.1. Intended bore path2. Red flag area3. Background noise signalOne-Person Background Signal Strength Check(Transmitter Off)Return to the area of highest interference (between the red flags above) and from the Locate screen, take adepth reading (hold the trigger) and note the signal strength. Power on the transmitter and place it the samedistance to the side of the receiver as the intended bore depth. Verify that the roll/pitch data is consistent andcorrect in the flagged area. The transmitter’s signal strength should generally be a minimum of 150 pointsgreater than the background noise reading. For example, if this area of greatest interference produced areading of 175, the reading with the transmitter on at this location, and at a distance from the receiver equal tothe maximum intended bore depth, should be a minimum of 325 (175 + 150).Areas where the background noise level is too high may make it difficult to obtain roll and pitch data andaccurate locates and depth readings. If the signal strength readings with the transmitter on were not at least150 points greater than the background noise level, conduct a roll/pitch check as described in the followingsection.Note that the transmitter’s signal strength will be slightly higher in this test than while drilling because it iscurrently not encased in the drill head below ground, which will diminish the signal strength slightly.An Adisplayed at the top right of the roll indicator at distances greater than 2.5 m from the transmittermeans signal attenuation is in effect, indicating the presence of excessive interference that can lead toinaccurate depth readings.Roll/Pitch CheckAt the exit of the bore, turn the receiver to face the entry and install batteries in the pairedtransmitter to turn it on. Have a coworker hold the transmitter and stand beside you. Walktogether in parallel back toward the entry, keeping the receiver over the bore path and thetransmitter at a distance of 1 to 1.5 times the current intended bore depth; where the boreis deeper, your coworker will be farther away. Periodically stop and change thetransmitter’s roll and pitch orientation so you can verify the speed and accuracy of thesereadings on the receiver. It is good practice to also have a coworker monitor the readingsat the remote display at the same time. Note any locations where the receiver or remotedisplay information becomes erratic or disappears. If roll/pitch data or signal strengthbecome unstable, hold the trigger to see if Max mode can stabilize the data.Max ModePage 37
DIGITALCONTROLINCORPORATED42 DigiTrak Falcon F5®Operator's Manual1. Intended depth2. Red flag area3. Intended bore pathTwo-Person Roll/Pitch Test with TransmitterIf the desired depth/data range in a red flag area is not sufficient, you may able to increase the range byperforming another frequency optimization here and pairing to a new band specifically for use in this high-interference location. If you do this, check for interference in this area again using the newly-optimized band.Use the other optimized band (Up or Down) for the non-flagged portion of the bore.Suggestions for Dealing with InterferenceIf roll/pitch information becomes erratic or is lost while drilling or during a roll/pitch check (see previoussection), try one or more of the following:lTry Max mode. Max ModePage 37lMove the receiver away from the interference source while stayingwithin range of the transmitter.Off-Track LocatingPage 51lPhysically separate the receiver from both passive and activeinterference to reduce or eliminate interference-related problems.Height-Above-Ground(HAG)Page 18lSwitch to the transmitter's other frequency band. Changing Frequency BandsPage 63lTo overcome interference at the remote display, ensure the telemetryantenna is vertical and that the front of the receiver is facing the remotedisplay. Set the receiver and remote display to use a different telemetrychannel. An optional extended-range telemetry antenna may helpovercome some forms of interference.Never rely on the receiver as the sole means of communication between the receiver operator and drilloperator. In cases where data is not available on the remote display, both operators must be able tocommunicate with each other.In environments with extreme interference, the signal strength on the receiver may begin to flash redalong with a flashing red A(Attenuation) at the top right of the roll indicator. This will also occur whenthe locator is too close to the transmitter (less than 1.5 m).
DIGITALCONTROLINCORPORATEDDigiTrak Falcon F5®Operator's Manual 43Locate Points (FLP & RLP) and Locate Line (LL)The Falcon receiver locates the transmitter by detecting three specific places in the transmitter’s magneticfield: the front locate point (FLP) ahead of the transmitter, the rear locate point (RLP) behind the transmitter,and the locate line above the transmitter itself. The two locate points are indistinguishable from one anotherby the receiver as they represent similar points in the transmitter’s field in front of and behind the transmitter(see AppendixC: Projected Depth Versus Actual Depth and the Fore/Aft Offset on page69 for moreinformation about the transmitter’s magnetic field).The locate line (LL) extends 90° to the left and right of the transmitter (perpendicular) when the transmitter isat 0% pitch. It represents the location of the transmitter between the FLP and RLP. If you think of thetransmitter being the body of an airplane, its wings are the locate line.Locate line does not equal the location of the transmitter.Being over the locate line does not mean you are over the transmitter, which may be tothe left or right anywhere along the locate line. You must find the front and rear locatepoints to find the transmitter, as is detailed on the next couple pages.The most accurate tracking requires the use of all three locations to determine the position, heading, anddepth of the transmitter. A line passing through the FLP and RLP reveals the heading and left/right position ofthe transmitter. The LL determines the position of the transmitter when the receiver is properly alignedbetween the FLP and RLP (on the line).1. Bird's-eye view (lookingdown)2. RLP (2)3. LL (2)4. Transmitter5. FLP (2)6. Drill rig7. Bore path8. Side view9. Surface of ground10. Transmitter at negative pitchGeometry of FLP, RLP, and LL from Top (Bird’s-Eye) andSide ViewsNote how the RLP and FLP are equal distances from the LL when the transmitter is level.
DIGITALCONTROLINCORPORATED44 DigiTrak Falcon F5®Operator's ManualThe line marked LL in the bird’s-eye view image suggests the receiver will display a locate line any time it ispositioned on this plane. To prevent inaccurate locates and potentially dangerous conditions, it is imperativeto first find the front and rear locate points. Do not rely on the peak signal along the locate line.Whenever the transmitter is pitched, the position of the locate line will be somewhat slightlyahead of or behind the transmitter’s actual position. This slight fore/aft offset will increase withdepth (see AppendixC: Projected Depth Versus Actual Depth and the Fore/Aft Offset). Inthese cases, the depth displayed on the receiver is referred to as the projected depth.Effects of Depth, Pitch, and Topography on Distance Between FLP and RLPThe deeper the transmitter is, the farther apart the FLP and RLP will be. The distance between the FLP andRLP with respect to the location of the LL is also affected by transmitter pitch and the topography.When the transmitter pitch is negative, the FLP will be farther from the LL than the RLP. When the pitch ispositive, the RLP will be further from the LL than the FLP. If the ground surface or topography slopessignificantly, the locations of the FLP and RLP will also be affected with respect to the LL even if thetransmitter itself is level.1. Bird's-eye view(looking down)2. RLP (2)3. LL (2)4. Transmitter (2)5. FLP (2)6. Drill rig7. Bore path8. Side view9. Surface of groundEffect of Pitch on Distance Between FLP, RLP, and LLFor a detailed explanation of how to track the transmitter when it is steep and deep, see AppendixC onpage69.To calculate depth (for comparison to the receiver’s depth reading) using the distance between the locatepoints and the pitch of the transmitter, see AppendixD: Calculating Depth Based on Distance Between FLPand RLP on page 73.
DIGITALCONTROLINCORPORATEDDigiTrak Falcon F5®Operator's Manual 45Marking Locate PointsThe locate points (FLP and RLP) and the locate line (LL) must be found and accurately marked during thelocating procedure. To mark a locate point, stand with the receiver level at the locate point. Look down thevertical axis that runs through the center of the display to project a plumb line to the ground. Mark where thisplumb line hits the ground.1. Plumb line or vertical axis2. Center of display3. Front of receiver4. Place marker straight downon groundPlumb Line for Marking Locate PointsLocating the TransmitterFalcon can locate the transmitter and its heading while it moves, whether in front of the transmitter, behind it,or beside it. It can locate the transmitter while facing toward or away from the drill rig.The standard method described in this section guides the receiver to the transmitter while standing in front ofit, facing the drill rig. This is the recommended method for locating. As you continue to drill or as the bore pathcurves, you may be facing the last marked locate point rather than the drill rig.1. Move forward2. FLP3. LL4. RLP5. DrillStandard and Curved Path LocatingGo watch some TVYou can find a training video on Basic Locating at www.youtube.com/dcikent.
DIGITALCONTROLINCORPORATED46 DigiTrak Falcon F5®Operator's ManualFinding the Front Locate Point (FLP)The locating procedure described here assumes that (a) you are facing the drill, (b) the transmitter is belowground and between you and the drill, and (c) the FLP is in front of you.1. With the receiver on and in Locate mode, stand in front of the drill head at a distance ofapproximately the depth of the drill head.2. Observe the position of the locating ball relative to the receiver box on the display. The figuresbelow show the FLP ahead of and to the left of the receiver; as the drill head gets deeper, the FLPwill be found farther in front of the transmitter.Drill rigBore path1. Locating“target” ball2. “Box”Receiver Locate Screen Actual Position of Receiverand Transmitter3. Move the receiver to guide the ball into the box.4. When the ball is centered in the box (Ball-in-the-Box™), hold the trigger for at least one second sothe receiver can lock onto the reference signal. The Ricon will appear at the top of the Depthscreen. The locate line (LL) will not display later without this reference.Drill rigBore path1. Target Ball-in-the-Box™2. Reference lockindicatorReceiver Predicted Depth Screen at FLP withHAG OnActual Position of Receiverand Transmitter
DIGITALCONTROLINCORPORATEDDigiTrak Falcon F5®Operator's Manual 47When setting a reference signal, do not hold the trigger unless you are Ball-in-the-Box™ at the FLP. Ifyou are ahead of the FLP, you could set an incorrect reference that causes a ghost locate line. Thistypically happens when the head is shallower than 1 m. In this case, you must reference again at theFLP.If you hold the trigger for longer than five seconds, the receiver will enter Max mode, which performsdifferently than a normal depth reading.The depth value given at the FLP is the predicted depth, which is the depth the transmitter is calculatedto be at when it reaches the location beneath the receiver. If the pitch or heading of the transmitterchanges before it reaches the location under the receiver, the predicted depth reading will no longer beaccurate.Quick receiver self-checkTo verify that the signal is balanced through the receiver’s antenna, carefully rotate thereceiver 360° about the center of the display while keeping the receiver level. Thelocating ball should stay centered in the box. If it does not, do not continue to use thereceiver and contact DCI Customer Service.5. With the ball centered in the box, mark the ground directly below the receiver’s display screen asthe FLP.Finding the Locate Line (LL)6. Continue walking toward the drill rig or the last known transmitter location. Keep the locating ball onthe vertical crosshair and observe that the signal strength is increasing as you get closer to thetransmitter.1. Locating ball moving alongvertical crosshair2. Signal strength higher thanat FLPReceiver Locate Screen, Moving TowardLL, FLP BehindIf the signal strength decreases, you may actually have just located the RLP. Position yourself fartheraway from the drill and start over at step 2.
DIGITALCONTROLINCORPORATED48 DigiTrak Falcon F5®Operator's Manual7. When the locating ball reaches the bottom of the screen, the locate line appears and the ball turnssolid black to indicate your focus should now be on the LL.If the locate line does not appear and the ball flips to the top of the screen, hold the trigger while movingthe receiver in a forward/backward direction over where the ball flips. This action should re-referencethe receiver to the transmitter’s signal and bring up the locate line. If it does not, return to the FLP to re-reference (see step 1).Drill rigBore path1. Locate line2. Locating ballReceiver Locate Screen, Approaching LL Actual Position of Receiverand TransmitterDo not rely on the alignment of the ball with the vertical crosshair to identify the left/right position of thetransmitter. Accurately locating the front and rear locate points is required to determine the transmitter’slateral position (heading) and take accurate depth readings.8. Position the receiver so the LL aligns with the horizontal crosshair.Drill rigBore path1. Line-in-the-BoxReceiver Locate Screen at the LL Actual Position of Receiverand Transmitter9. Take a depth reading and mark the LL directly below the receiver’s display screen. If the FLP is tothe left or right of the previous marks—indicating some steering action—locate the RLP asdescribed in the next steps to verify proper positioning of the LL between the Locate Points.
DIGITALCONTROLINCORPORATEDDigiTrak Falcon F5®Operator's Manual 49If the bore path is straight, do I have to keep finding the RLP for every rod?Page 46No. If a new FLP is directly in line with the previously marked FLPs (a straight bore line),it is unnecessary to find a new RLP since it will be directly in line with the previous marks.After the drill head moves forward another rod, find the new FLP and then the LL.Finding the RLP to Confirm Transmitter Heading and PositionFinding the RLP will allow you to confirm the transmitter’s heading and position. Like the FLP, the RLP isrepresented as a ball on the receiver display.Continue locating:10. From the LL, facing toward the drill or last transmitter location, walk forward while keeping the ballaligned on the vertical crosshairs. Notice how the signal strength decreases as you move awayfrom the transmitter.Drill rigBore pathReceiver Locate Screen, Approaching RLP fromLLActual Position of Receiverand Transmitter11. Position the receiver so the ball is centered in the box (Ball-in-the-Box™).Drill rigBore pathReceiver Locate Screen at RLP Actual Position of Receiverand Transmitter
DIGITALCONTROLINCORPORATED50 DigiTrak Falcon F5®Operator's Manual12. Mark the ground directly below the receiver’s display screen as the RLP. A line between the RLPand FLP represents the transmitter’s heading.13. Position the receiver at the intersection of this heading line with the LL passing through the center ofthe box on the display and hold the trigger to take a depth reading. This is the current location of thetransmitter.Drill rigBore path1. HAG on2. Corrected depth3. With LL alignedin box, receivermay face towardRLP or FLPduring depthreadingsReceiver Depth Screen at LL Actual Position of Receiverand TransmitterThree Methods to Verify Depth ReadingDisable HAG, set the receiver on the ground, and take another depth reading. This reading should be within5% of the depth reading obtained with the HAG on and the receiver lifted. In the prior example, the readingshould be 2.62m.orWith HAG on, set the receiver on the ground and add the HAG to the depth shown. It should also be 2.62m.orIf HAG is not being used, note the depth on the ground and then raise the receiver exactly 1m. The depthreading should increase this same distance. In the example above, the depth would be 3.62m.See AppendixC: Projected Depth Versus Actual Depth and the Fore/Aft Offset on page 69 and AppendixD:Calculating Depth Based on Distance Between FLP and RLP on page 73 for more information on depth.
DIGITALCONTROLINCORPORATEDDigiTrak Falcon F5®Operator's Manual 51Advanced LocatingWhen you're ready to be the expertHere are some techniques that will help you drill more productively and get past the borethat had everyone else scratching their heads and calling the home office.Tracking “On-the-Fly”Go watch some TVYou can find a training video on Tracking On-the-Fly at www.youtube.com/dcikent.If you are running at 0% (0°) pitch under level ground, the predicted depth will be the actual depth. In thiscase, all locating can be done at the FLP while the drill head is moving.Once the transmitter has been located and it is moving in the correct direction, placethe receiver relatively level on the ground one rod length in front of the FLP, in linewith the path created by the FLP and RLP. Turn HAG off.Height-Above-Ground (HAG)Page 181. One rod length2. FLP3. LL4. RLP5. DrillTracking "On-the-Fly" with a Straight and Curved Path
DIGITALCONTROLINCORPORATED52 DigiTrak Falcon F5®Operator's ManualAs the drill head advances, the FLP should travel along the receiver’s vertical crosshairs, indicating the drillhead is still on line. Once the FLP is in the box, hold the trigger and confirm that the predicted depth reading isas expected.Drill rigBore pathReceiver Screen Tracking "On-the-Fly" Actual Position of Receiverand TransmitterMove ahead the length of another drill rod and wait for the FLP to continue advancing down the verticalcrosshair.Off-Track LocatingGo watch some TVYou can find a training video on Off-Track Locating at www.youtube.com/dcikent.Use off-track locating when it is not possible to walk above the transmitter due to a surface obstruction orinterference. Using the locate line’s perpendicular relationship to the transmitter, it is possible to track thetransmitter’s heading and also determine if it is maintaining its intended depth. The off-track locating methodis only effective when the pitch of the transmitter is 0% (0°) and traveling under flat ground.To explain how the off-track locating method works, consider the example of an obstruction that is on theintended bore path, as shown in the figure below. The transmitter is about to go under the obstruction.1. Stop drilling and find the locate line (LL) of the transmitter by putting the line in the box.2. While holding the receiver in the same orientation, step to the side until you reach a predetermineddistance (P1). Move the receiver forward and backward until the ball jumps between the top andbottom of the screen, then mark this location and note the signal strength. While still holding thereceiver in the same orientation, do this two more times for off-track points P2 and P3.
DIGITALCONTROLINCORPORATEDDigiTrak Falcon F5®Operator's Manual 531. Obstruction2. Bore path3. Path around obstruction4. LL5. Predetermined distance 16. Predetermined distance 27. Predetermined distance 38. DrillPreparing for Off-Track Locating3. Connect points P1, P2, and P3 with a line. This is the locate line. Because the LL runsperpendicular (at a 90° angle) to the transmitter when the transmitter is level, you can determine theheading of the drill head. By comparing the signal strength at the predetermined distances of P1,P2, and P3 as the drill head progresses, you can verify it is moving away from or maintaining theintended bore path. It is important to monitor the pitch of the transmitter to ensure the drill head ismaintaining the desired depth.4. As drilling continues, steer the drill head to maintain a constant signal strength at each of the pointsP1, P2, and P3. If the signal strength decreases, the drill head is moving away (to the left in theimage below); if it increases, the drill head is moving closer to the side position (to the right).Differences in pitch and topology elevations will also affect the signal strength and LL position as thedrill head progresses. Using three (or more) off-track points gives you more information to helprecognize the potential adverse effects of interference at any one point.
DIGITALCONTROLINCORPORATED54 DigiTrak Falcon F5®Operator's Manual1. Obstruction2. Bore path3. Path around obstruction4. LL5. Predetermined distance 16. Predetermined distance 27. Predetermined distance 38. DrillOff-Track LocatingTarget SteeringThe Target Steering®locating method allows the Falcon receiver to be placed ahead of the drill head andused as a steering target.In general, Target Steering should be used to maintain a bore path, not tocorrect a significantly off-course bore. If needed, use front and rear locatemethods to get back on course.Locate Points (FLP & RLP) andLocate Line (LL)Page 43In situations with significant pitch changes, such as during the entry/exit or areas with changing topographyand elevations, the up/down steering information on the remote display may not be accurate. In thesesituations, only the left/right steering information should be considered accurate.After learning the concepts of Target Steering, practice its use before using on a jobsite wheretime and money are at a premium. If you need further assistance, please contact DCICustomer Service.Go watch some TVYou can find a training animation on Target Steering at www.youtube.com/dcikent.Using the receiver for Target Steering requires a stable signal from the transmitter.Target Steering will not work properly with passive interference in the vicinity ofthe bore.InterferencePage 39
DIGITALCONTROLINCORPORATEDDigiTrak Falcon F5®Operator's Manual 55Feasible Target Steering AreaThe maximum distance the receiver can be placed ahead of the drill head for Target Steering is 10.7 m.Beyond this distance, depth information becomes less accurate. Within this range, starting with the drill headapproximately level, the following parameters apply to depth data:lThe maximum depth change is approximately 1.2 m.lThe maximum pitch change is approximately 14%.For the most conservative Target Steering operation, assume the ideal drill path is a circular arc with a radiusthat accommodates the bend radius of most drill strings and products being installed. As shown in thediagram below, the feasible steering area is limited to the shaded region bounded by the two circular arcs.1. Surface of ground2. Current depth3. Horizontal distance 10.7 m max4. Transmitter5. Target (2)6. Feasible target steering area7. Minimum target depth8. Depth change 1.2 m max (2)9. Maximum target depthFeasible Target Steering AreaThe Target Steering procedure requires correct placement of the receiver at less than 10.7m in front of thetransmitter, on the bore path, with its back end (where the battery pack is inserted) facing the drill.Turning Target Steering OnThe target depth is the depth at which you want the transmitter when it reaches the location under thereceiver. To set the desired target depth on the receiver, toggle up at the Locate screen to open the TargetSteering menu.
DIGITALCONTROLINCORPORATED56 DigiTrak Falcon F5®Operator's Manual1. Receiver2. Programmed target depth3. Transmitter in groundpointing toward target belowreceiver4. Turn on programmed targetdepth5. Program new target depthTarget Steering MenuThe Target Steering menu displays either the last set target depth or the 1.5 ft. default value.lTo use the displayed value as the desired target depth, click the trigger.lTo enter a new target depth, select the keypad, enter the value in the appropriate units, and select Enter.Any HAG setting in effect is ignored during Target Steering.Positioning the Receiver as the TargetSetting a target depth on the receiver activates target steering, and the Locate screen on the receiver nowdisplays horizontal distance from transmitter to receiver. The remote display on the drill automaticallychanges to Target Steering mode.1. Horizontal distance fromtransmitter to receiver2. Approximate transmitterdepthTarget Steering Data on the Receiver (withpressure data)Ensure that the location you would like to steer to beneath the receiver is feasiblefor the bend radius of the drill string and product being installed.Feasible TargetSteering AreaPage 55
DIGITALCONTROLINCORPORATEDDigiTrak Falcon F5®Operator's Manual 57Place the receiver on the intended drill path beyond the FLP but within 10.7m of the transmitter with its backend (battery pack) facing the transmitter's current location. Position the receiver with the understanding thatTarget Steering is designed to ensure the transmitter is perpendicular to the rear of the receiver by the timethe drill head reaches the target beneath the receiver.1. 10.7 m max2. FLP3. LL4. RLP5. DrillPositioning the Receiver for TargetSteeringDepths are calculated based on the bottom of the receiver. The HAG value is still used inTarget Steering mode when taking a depth at the Locate Line (LL) or Front Locate Point (FLP).Steering to the Target with the Remote DisplayRefer to the operator's manual for your remote display for details on its Target Steering screen. Manuals arelocated on the flash drive that accompanied the equipment or online at www.DigiTrak.com.Target Steering in Interference AreasInterference can cause inaccuracies in the measurement of depth and placement of the locating ball,and loss of the transmitter’s pitch, roll, or heading.In areas of passive and/or active interference, it may help to physically elevate the receiver above theground. If raising the receiver above the ground, adjust the target depth to include the elevated height.Turn Target Steering OffTo turn off Target Steering on the receiver, toggle down from the Target Steering screen to return to theLocate screen. The receiver will now no longer act as a steering target. This also causes the remote displayto exit Target Steering mode.
DIGITALCONTROLINCORPORATED58 DigiTrak Falcon F5®Operator's ManualTransmitterA transmitter generates a magnetic field detected by the Falcon receiver. The transmitter and receiver musthave matching regional designation numbers to communicate with each other and comply with localoperating requirements. The transmitter’s regional designation number is located inside the globe iconnear the serial number. The transmitter must be paired to the receiver prior to use.The standard Falcon F5 wideband transmitter measures 38.1 cmlong and 3.2 cm in diameter, provides pitchreadings in as low as 0.1% or 0.1° increments at level, and displays roll in 24 clock positions (CP). Thetransmitter broadcasts in nine bands encompassing frequencies from 4.5 to 45.0kHz.1. Battery compartment2. Front end cap with temp dot,index slot, and fluid portsFalcon F5 Wideband Transmitter with Fluid PressureCalibration is required prior to first-time use and before using a different transmitter,receiver, drill head, or transmitter band. Calibration is not necessary, however,when switching between bands on a transmitter that are already paired andcalibrated.Calibration andAGRPage 14A detailed pitch resolution table is located in AppendixA: System Specifications.Can I use other DigiTrak transmitters with my Falcon?No. The technology behind Falcon's use of multiple optimized frequencies requires aDigiTrak Falcon F5 wideband, DigiTrak Falcon F2 wideband, or DucTrak transmitter.Can I use DigiTrak transmitters rebuilt by other companies?DCI recommends avoiding the use of "repaired" or "rebuilt" transmitters for any reason.Untrained technicians, poor quality of workmanship, and the re-use of stressed electroniccomponents introduces unnecessary risk to your project that far outweighs any perceivedshort-term cost savings. DigiTrak Falcon transmitters incorporate recent advances inarchitecture and durability that provide an even longer expected lifetime under typicalconditions.Batteries and Power On/OffDigiTrak Falcon F5 wideband transmitters require two C-cell alkaline batteries or one DCI SuperCell™lithium battery providing a maximum of 3.6 VDC. Alkaline batteries will last up to 20hours, whereas aSuperCell battery will last up to 70 hours. A 19 in. transmitter requires use of a SuperCell battery due to itsgreater power requirements.
DIGITALCONTROLINCORPORATEDDigiTrak Falcon F5®Operator's Manual 59Never use damaged or non-DCI lithium batteries. Never use two C-cell lithium batteries providing acombined voltage above 3.6 VDC.DCI SuperCell lithium batteries are manufactured to military specifications. The use of damaged orlower-quality lithium batteries may damage the transmitter and/or housing and will void the DCIwarranty.Installing Batteries / Power OnDCI transmitters power on as soon as the batteries and battery cap are properly installed. To install thebatteries:1. Remove the battery cap from the transmitter using a large slotted screwdriver or coin and rotatingcounterclockwise.2. Insert the battery or batteries into the transmitter with the positive terminals first. When using twoC-cell batteries, include the battery contact spring that came with the transmitter as shown below:1. Battery cap2. Battery (2)3. Battery contact spring4. HousingC-Cell Batteries Installed with Battery ContactSpringDo NOT use the battery contact spring at either end of a single SuperCell™battery.
DIGITALCONTROLINCORPORATED60 DigiTrak Falcon F5®Operator's Manual3. Select the startup frequency of the transmitter by installing the batteries with the transmitterpointing either up or down:Load batterieswith transmitterpointingUPto power on inthe last Upoptimized bandLoad batterieswith transmitterpointingDOWNto power on inthe last Downoptimized bandSelecting the Startup Frequency of the TransmitterTo power on the transmitter in the last band used, install the batteries with the transmitter horizontal.4. Replace the battery cap and maintain orientation for at least 10 seconds.Starting the Frequency Optimizer will not change the transmitter's optimized frequency bands untilthe receiver and transmitter are paired. Once paired, the transmitter automatically begins using thenew optimized frequency band. With two new bands, the system defaults to using the Down band first.Transmitter Battery StrengthThe battery strength icon at the bottom of the receiver’s Depth screen indicates the battery liferemaining for alkaline batteries.Because the battery strength for a SuperCell battery will appear full until just before it is fully depleted,you must track its hours of use.Sleep ModeAll battery-powered DigiTrak transmitters go into sleep mode and stop transmitting to conserve batterypower if they are stationary for longer than 15 minutes. To wake the transmitter, rotate the drill string a halfturn; a transmitter will not awake if it lands on the same roll position at which it went to sleep.A small amount of charge will continue to drain from the batteries while the transmitter is in sleep mode so itcan monitor roll position. To conserve battery life, do not leave batteries in the transmitter when they can beeasily removed. Always remove batteries when the transmitter is not being used to turn it off.A transmitter will continue sending data for up to 10 seconds after the batteries are removed. Ifyou have removed the batteries and intend to restart the transmitter in another frequency, waituntil data has stopped displaying on the receiver before reinstalling the batteries.
DIGITALCONTROLINCORPORATEDDigiTrak Falcon F5®Operator's Manual 61Transmitter Drill Head RequirementsFor maximum transmitter range and battery life, the slots in the drill head must meet minimum length andwidth requirements and be correctly positioned. DCI's transmitters require three slots equally spaced aroundthe circumference of the drill head for optimal signal emission and maximum battery life. Measure slotlengths on the inside of the drill head; slots must be at least 1.6mm (1/16 in.) wide. DCI transmitters fitstandard housings but may require a battery cap adapter in some cases.1. Battery cap2. Slot position3. Front end capA. Slot lengthB. DistanceC. Transmitter lengthA Minimum B Maximum* CFalcon F5 Wideband 22.9 cm* 2.5 cm 38.1 cmFalcon F5 19 in. Wideband 33.0 cm* 2.5 cm 48.3 cm* Ideal measurement. The DCI standard slot length of 21.6 cm (A) and distance of 5.1 cm (B) remain acceptable.A transmitter must fit snugly in its drill head. It may be necessary to wrap the transmitter with tape or O-ringsand/or use a drill head adapter for larger drill heads. Contact DCI Customer Service for more information.The index slot in the front end cap of the transmitter should fit onto the anti-roll pin(key) in the drill head for proper alignment. Use roll offset if the transmitter’s 12:00position does not match that of the drill head.Roll Offset MenuPage 22Use only the battery cap that accompanied the Falcon transmitter; other battery caps may look similar butcrush the batteries or make the transmitter too long to fit in a standard housing.Temperature Status and Overheat IndicatorAll DigiTrak transmitters are equipped with an internal digital thermometer. The temperature displays on thebottom right of the receiver and remote display screens next to the transmitter temperature symbol .Normal drilling temperatures range from 16 to 40°C. Suspend drilling when temperatures exceed 36°C topermit cooling.A small triangle beside the temperature icon indicates whether the temperature is trending up or downsince the last reading.Because the digital thermometer is inside the transmitter, temperature increases due toexternal drilling conditions will take time to transfer to the transmitter. Resolve increases intemperature quickly to avoid irreversible damage.If the temperature reaches 48°C, the thermometer icon will change to show that the transmitter is becomingdangerously hot . The transmitter must be allowed to cool immediately or it will be damaged.To cool the transmitter, stop drilling and retract the drill one meter and/or add more drilling fluid.
DIGITALCONTROLINCORPORATED62 DigiTrak Falcon F5®Operator's ManualTransmitter Temperature Warning TonesThe Falcon receiver and remote display emit the following audible tones to indicate increases in thetransmitter temperature:Icon Temperature Warning TonesBelow 16°C None16–36°C Double-beep sequence (beep-beep) for every 4°C increase in temperature.40–44°C Two double-beep sequences (beep-beep, beep-beep) for every 4°C increase intemperature. Action is required to cool the transmitter.48–56°C Three double-beep sequences (beep-beep, beep-beep, beep-beep) for every 4°Cincrease in temperature. Cooling is critical to avoid irreversible damage.flashingAbove 60°C Three double-beep sequences every 5 seconds on the remote display, and every 20seconds on the receiver. This warning signifies dangerous drilling conditions;irreversible damage may have already been done to the transmitter.104°C None: transmitter overheat indicator (temp dot) turns black.Transmitter Overheat Indicator (Temp Dot)Each transmitter has a temperature overheat indicator (temp dot) on the front end cap. The temp dot has anouter yellow ring with a 3 mm (1/8in.) white dot in the center.1. Black temp dotvoids warranty2. Normal temp dotTransmitter Temp DotIf the temp dot changes to silver or gray, the transmitter has been exposed to heat but not in excess ofspecifications. If the temp dot is black, the transmitter has been exposed to excessive temperatures and canno longer be used. The DCI warranty does not cover any transmitter that has been overheated (black dot) orhad its temp dot removed.Avoid transmitter overheating by practicing proper drilling techniques. Abrasive soils, clogged jets,inadequate mud flow, and improperly mixed mud all contribute significantly to the overheating of atransmitter.The Falcon transmitter stores the maximum temperature, which you can view usingthe Transmitter Info function. Note that the external temp dot can reach 104°C andturn black before the internal temperature reaches 104°C.TransmitterInformationPage 28
DIGITALCONTROLINCORPORATEDDigiTrak Falcon F5®Operator's Manual 63Changing Frequency BandsWith the receiver at the Locate screen, hold toggle right to open the Band Selectionmenu, where you can switch between the Up and Down frequency bands andenable or disable fluid pressure monitoring.Band SelectionPage 28Use these procedures to switch between the two optimized frequency bands, suchas when performing an interference check (page 40), or an AGR test (page 17) inboth bands with the transmitter in the drill head prior to drilling.Installing Batteries /Power OnPage 59Above Ground (Pre-Bore) Tilt MethodDo not roll the transmitter more than two clock positions (CP) during this procedure.1. Place the transmitter on an approximately level surface (0±10°) for at least five secondswith the receiver at the Locate screen and transmitter data being displayed.2. Tilt the transmitter up at approximately 65° (over 100%, or nearly vertical).3. Hold the transmitter steady for 10–18 seconds.4. Return the transmitter to level within 10 seconds.5. After 10–18 seconds, all transmitter data disappears from the receiver’s screen, indicating thetransmitter frequency has changed.6. Select the new frequency band in the receiver's Band Selection menu.The new band displays at the top of the Main menu. It may take up to 30seconds for the transmitter to begin sending data on the new frequency;return to the Locate screen and verify that transmitter data appears on thedisplay.Band SelectionMenuPage 28Below Ground (Mid-Bore) Roll MethodsSwitching between bands on the Falcon F5 transmitter may provide better data results while drilling in asection of the bore with a high level of interference. Use these methods to switch between transmitterfrequency bands mid-bore. Practice these roll methods before sending the drill head below ground.Frequency Change, 10-2-71. Ensure roll offset is disabled and transmitter roll data is displayed on thereceiver.Roll Offset MenuPage 222. Position the transmitter at 10:00 (±1 clock position, or CP) for 10–18 seconds.3. Roll the transmitter clockwise to its 2:00 position (±1 CP) within 10 seconds and remain there for10–18 seconds.4. Roll the transmitter clockwise to its 7:00 position (±1 CP) within 10 seconds.5. When transmitter data disappears from the receiver, the transmitter frequency has changed. Thiswill take approximately 10–18 seconds.6. Select the new frequency band in the receiver's Band Selection menu.The new band displays at the top of the Main menu. It may take up to 30seconds for the transmitter to begin sending data on the new frequency;return to the Locate screen and verify that transmitter data appears on thedisplay.Band SelectionMenuPage 287. Re-enable roll offset, if applicable.
DIGITALCONTROLINCORPORATED64 DigiTrak Falcon F5®Operator's ManualFrequency Change, Repeating Roll Sequence (RRS3)1. Remain at any clock position (CP) for at least 40 seconds to clear all timers.2. Make a reference mark on the drill string.3. Complete one full clockwise rotation (±2 CP) of the reference mark within 0.5–30 sec., then wait10–20 seconds.4. Repeat step 3 two more times, for a total of three rotations (RRS3).5. After the third rotation, leave the drill string at rest for a total of 60 seconds, after which thetransmitter changes frequency.6. Select the new frequency band in the receiver's Band Selection menu.The new band displays at the top of the Main menu. It may take up to 30seconds for the transmitter to begin sending data on the new frequency;return to the Locate screen and verify that transmitter data appears on thedisplay.Band SelectionMenuPage 28If any rotation is not completed within the prescribed time, or if any rotation continues for more than one fullrevolution, the transmitter frequency change is canceled.A warning symbol in the roll indicator after changing bands on the receiver means the transmitterhas not yet been calibrated in this band. While locate positions and roll/pitch data will be correct, depthreadings will be incorrect.
DIGITALCONTROLINCORPORATEDDigiTrak Falcon F5®Operator's Manual 65AppendixA: System SpecificationsPower RequirementsDevice (Model Number) Operational Voltage Operational CurrentDigiTrak Falcon F5 Receiver (FAR5) 14.4 V 390 mA maxDigiTrak FSeries Battery Charger (FBC) Input 10–28 VOutput 19.2 V5.0 A max1.8 A maxDigiTrak FSeries Lithium-Ion Battery Pack (FBP) 14.4 V (nominal) 4.5 Ah65 Wh maxDigiTrak Transmitter (BTW, BTP, BTPL) 1.2–4.2 V 1.75 A maxDigiTrak Transmitter (FT2S) 1.2–4.2 V 0.4 A maxEnvironmental RequirementsDevice Relative Humidity Operating TemperatureDigiTrak Falcon F5 Receiver (FAR5) with Lithium-Ion Battery Pack <90% -20 to 60°CDigiTrak Aurora Remote Display (AF8/AF10) <90% -20 to 60°CDigiTrak Transmitter (BTW, BTP, BTPL) <100% -20 to 104°CDigiTrak Transmitter (FT2S) <100% -20 to 82°CDigiTrak FSeries Battery Charger (FBC) <99% for 0–10° C<95% for 10–35° C 0 to 35°CDigiTrak FSeries Lithium-Ion Battery Pack (FBP) <99% for <10°C<95% for 10–35°C<75% for 35–60°C-20 to 60°CSystem working altitude: up to 2000 m.Storage and Shipping RequirementsTemperatureStorage and transportation temperature must remain within -40 to 65° C.PackagingShip in original carrying case or packaging of sufficient durability to prevent mechanical shock to equipmentduring transportation.Approved for transportation by vehicle, boat, and aircraft.SuperCell batteries are regulated UN3090 lithium metal batteries and F Series FBP batteries are regulatedUN3480 and UN3481 lithium-ion batteries. Lithium batteries are considered Class 9 MiscellaneousDangerous Goods under International Air Transportation Association (IATA) regulations; IATA regulation andGround Transportation regulations 49CFR172 and 174 apply. These batteries must be packaged andshipped by trained and certified personnel only. Never ship damaged batteries.
DIGITALCONTROLINCORPORATED66 DigiTrak Falcon F5®Operator's ManualEquipment and Battery DisposalThis symbol on equipment indicates that the equipment must not be disposed of with your otherhousehold waste. Instead, it is your responsibility to dispose of such equipment at a designatedcollection point for the recycling of batteries or electrical and electronic equipment. If the equipmentcontains a banned substance, the label will show the pollutant (Cd=Cadmium; Hg=Mercury; Pb=Lead)near this symbol. Before recycling, ensure batteries are discharged or the terminals are covered withadhesive tape to prevent shorting. The separate collection and recycling of your waste equipment at the timeof disposal will help conserve natural resources and ensure it is recycled in a manner that protects humanhealth and the environment. For more information about where you can drop off your waste equipment forrecycling, please contact your local city office, your household waste disposal service, or the shop whereyou purchased the equipment.Transmitter Pitch ResolutionTransmitter pitch resolution decreases with increased grade.±% Grade ± Degrees Grade % Resolution0 – 3% 0 – 1.7° 0.1%3 – 9% 1.7 – 5.1° 0.2%9 – 30% 5.1 – 16.7° 0.5%30 – 50% 16.7 – 26.6° 2.0%50 – 90% 26.6 – 42.0° 5.0%
DIGITALCONTROLINCORPORATEDDigiTrak Falcon F5®Operator's Manual 67AppendixB: Receiver Screen SymbolsSymbol DescriptionAAttenuated Signal – Indicates signal attenuation is in effect due to the presence of excessiveinterference, or when locating within 1 m of the transmitter. The receiver automaticallyattenuates the transmitter signal when locating at shallow depths to reduce excessive signalstrength. The Adisplays at the bottom left of the frequency optimizer results (page 25) , or at thetop right of the roll indicator (page 36) on the locate screen, or beneath the Calibration Failureicon. Attenuation while locating in close proximity to the transmitter is normal; attenuation duringcalibration or frequency optimization is a warning to relocate to a location with less interference.The receiver will not calibrate when the A icon and signal strength are flashing red, indicatingthe presence of extreme interference. Page14Band Up or Down – Indicates whether the receiver is currently using the Up or Down optimizedband. Located in the title bar of the Locate screen. Page13Calibration Signal High – Displays after a failed calibration, often because the transmitter is tooclose to the receiver. Page16Calibration Signal Low – Displays after a failed calibration, often because the transmitter is notpowered on or is on a different (Up or Down) frequency band than the receiver. Page16Calibration Attenuation Error – Displays after a failed calibration. If attenuation is in effect dueto only moderate interference, the system will still calibrate; however, it is best practice torelocate to a quieter location where attenuation is not required. If the signal strength and Aattenuation icon on the locate screen are flashing red, this indicates extreme interference, and acalibration will fail. Page15Globe Icon – Shown on the receiver startup screen, the number inside (shown blank here)identifies the regional designation, which must match that on the transmitter batterycompartment. Page6Ground Level – Represents the ground for the HAG function, depth readings, and the in-groundcalibration procedure. Page37Locate Line – The locate line (LL) always displays perpendicular to the transmitter. The locateline (LL) is found between the front and rear locate points only after a reference lock (see below)has been obtained. May also include the transmitter yaw angle in degrees. Page37,Locating Ball/Target – Represents the front and rear locate points (FLP and RLP). When thelocate line appears, the locating ball will become a solid circle (ball) representing theapproximate locate point. Page36Locating Icon (the receiver) – Represents a bird’s-eye view of the receiver. The square at thetop of this icon is referred to as the “box” in the terms Ball-in-the-Box™ and Line-in-the-Boxlocating. Page36Max mode – Max mode begins when the trigger is held longer that five seconds during a depthreading. Page37Max Mode Timer – Provides a visual indication that Max mode is active (trigger held). Replacesthe roll/pitch update meter. It will remain red if no stable signal can be found. Page37Pitch Assumed Zero – Indicates that since no pitch data is currently available, the pitch isassumed to be zero for depth, predicted depth, and AGR calculations. Page37Pressure – When using a fluid pressure transmitter, the number next to this icon on the Locatescreen indicates the pressure reading. If the pressure reaches an over-limit condition (from 689–1724 kPa), the value will appear red. When the pressure reaches the overload condition (over1724 kPa), the value will display as “+OL”. Page23Receiver Battery Strength – Shows the remaining battery life of the receiver. Appears abovethe main menu. When battery life is low, the icon will flash on the Locate screen. Page13
DIGITALCONTROLINCORPORATED68 DigiTrak Falcon F5®Operator's ManualSymbol DescriptionReceiver Icon – Indicates the position of the receiver relative to the ground for the HAG function,depth readings, in-ground calibration, and the Target Steering function. Page37RReference Lock – Indicates a reference signal has been obtained for displaying the locate line.Displays at the top of the Locate screen. Page46RO Roll Offset – Indicates roll offset is enabled. Displays at the bottom left of the rollindicator. Page22Roll/Pitch Update Meter – Shows the quality of data reception from the transmitter (specifically,data rate). A full bar is the best signal. A shorter bar indicates the receiver is in an area ofinterference or you are reaching the range limit of the transmitter, relative tointerference. Page36Telemetry Channel – The channel used to communicate with the remote display on the drill rig.Select whichever channel offers the best performance. Select channel 0 to turn telemetryoff. Page21Transmitter Battery Strength/Drill Head – Depicts the remaining battery life of the transmitterwhen alkaline batteries are used. Also represents the position of the drill head relative to thereceiver in the Depth screen. Page37Transmitter Pitch – The number next to this icon on the Locate screen is the transmitter pitchangle. It is also the Settings menu icon for changing the pitch angle units between percent anddegrees. Page36Transmitter Roll Indicator – Shows the transmitter’s roll position. The roll value appears in thecenter of the clock. When roll offset is enabled, the letters “RO” appear at the bottom left and theindicator becomes a circle. Page36Transmitter Signal Strength – The number next to this icon on the Locate screen is thetransmitter signal strength. Maximum signal strength is about 1200. Page36orTransmitter Temperature – The number next to this icon shows the transmitter temperature. Anup or down arrow indicates the trend from the last reading. The icon will display steam and flashwhen the transmitter becomes dangerously hot, indicating the transmitter must be cooledimmediately or it will be damaged. Page61Warning – This error symbol indicates a failure in a self-test or a need to calibrate the receiver toone or both transmitter bands. Page36
DIGITALCONTROLINCORPORATEDDigiTrak Falcon F5®Operator's Manual 69AppendixC: Projected Depth Versus ActualDepth and the Fore/Aft OffsetWhat Happens When the Transmitter Is Steep and DeepThe signal field emitted by the transmitter consists of a set of elliptical signals, or “flux lines”. The flux linesindicate the position of the transmitter. When the transmitter is level with respect to the ground, the locateline (LL) is directly over the transmitter, the depth displayed on the receiver is the actual depth, and the locatepoints (FLP and RLP) are at equal distances from the transmitter. The location of the LL is found at theintersection of the ground and the horizontal component of the flux field; the FLP and RLP are found wherethe vertical components of the flux field intersect with the ground. Some of the horizontal and verticalcomponents are identified below by short yellow lines.1. RLP2. LL3. FLPSide View of Flux Field and Geometry of FLP, RLP, and LLDue to the shape of the transmitter’s signal field, when it is at a pitch greater than ±10% (±5.7°) and/or adepth of 4.6 m or more, the position of the locate line will be some distance ahead of or behind thetransmitter’s actual position. In this case, the depth displayed on the receiver becomes what is called theprojected depth. The transmitter’s distance ahead of or behind the locate line is called the fore/aft offset.The projected depth and fore/aft offset must be accounted for when the transmitter is steep and/or deep. SeeTable C1: Determining Actual Depth from Displayed (Projected) Depth and Pitch and Table C2: DeterminingFore/Aft Offset from Displayed (Projected) Depth and Pitch to determine the actual depth and fore/aft offsetwhen you know the displayed (projected) depth and pitch of the transmitter.
DIGITALCONTROLINCORPORATED70 DigiTrak Falcon F5®Operator's Manual1. LP (2)2. LL3. Fore/aft offset4. Projected depth5. Actual depth6. 30% (17°) pitchSide View of Actual Depth due to Fore/Aft Offset When SteepandDeepThe above figure shows a transmitter positioned in a drill string that is drilling at either a positive or a negativepitch—the pitch is positive if you are drilling left to right, negative if you are drilling right to left. Thetransmitter’s signal field is also pitched at the same angle as the transmitter. The locate line (LL), which iswhere the depth measurement is taken, is the horizontal component of the transmitter’s signal field flux lines.That is, the LL is found where the flux lines are horizontal, illustrated by short horizontal yellow lines above.The locate points (FLP and RLP) are also shown above. These points are located at the vertical componentsof the signal field illustrated by short vertical yellow lines above. Note how the locate points are not the samedistance from the LL when the transmitter is pitched. Again, this situation requires compensation for theprojected depth and the fore/aft offset.Using the following tables to find:lactual depth based on the receiver’s depth reading (projected depth) and the transmitter pitch – TableC1lfore/aft offset based on the receiver’s depth reading (projected depth) and the transmitter pitch –TableC2lprojected depth that you will see on the receiver during drilling if you know the required depth (actualdepth) of your installation – TableC3lconversion factors for determining the projected depth from the actual depth, or the actual depth fromthe projected depth at various transmitter pitches – TableC4These "steep and deep" calculations for projected depth are important when using a bore plan that hasspecified target depths on steeper and deeper bores.
DIGITALCONTROLINCORPORATEDDigiTrak Falcon F5®Operator's Manual 71Pitch →Displayed Depth ↓±10%(5.7°)±20%(11°)±30%(17°)±40%(22°)±50%(27°)±60%(31°)±75%(37°)±90%(42°)±100%(45°)1.52 m 1.52 m 1.50 m 1.45 m 1.37 m 1.32 m 1.27 m 1.17 m 1.07 m 0.76 m3.05 m 3.02 m 2.97 m 2.87 m 2.77 m 2.64 m 2.51 m 2.31 m 2.13 m 1.52 m4.57 m 4.55 m 4.47 m 4.32 m 4.14 m 3.96 m 3.78 m 3.48 m 3.20 m 2.29 m6.10 m 6.07 m 5.94 m 5.74 m 5.51 m 5.28 m 5.03 m 4.65 m 4.27 m 3.05 m7.62 m 7.59 m 7.44 m 7.19 m 6.91 m 6.60 m 6.30 m 5.79 m 5.33 m 3.81 m9.14 m 9.09 m 8.92 m 8.61 m 8.28 m 7.92 m 7.54 m 6.96 m 6.40 m 4.57 m10.67 m 10.62 m 10.41 m 10.08 m 9.65 m 9.25 m 8.81 m 8.13 m 7.47 m 5.33 m12.19 m 12.14 m 11.89 m 11.51 m 11.02 m 10.57 m 10.06 m 9.27 m 8.53 m 6.10 m13.72 m 13.64 m 13.39 m 12.93 m 12.42 m 11.89 m 11.33 m 10.44 m 9.63 m 6.86 m15.24 m 15.16 m 14.86 m 14.38 m 13.79 m 13.21 m 12.57 m 11.61 m 10.69 m 7.62 mTable C1: Determining Actual Depth from Displayed (Projected) Depth and PitchUse the projected/displayed depth values in the first column and transmitter pitches in the first row to findactual depth.Pitch →Displayed Depth ↓±10%(5.7°)±20%(11°)±30%(17°)±40%(22°)±50%(27°)±60%(31°)±75%(37°)±90%(42°)±100%(45°)1.52 m 0.10 m 0.20 m 0.28 m 0.38 m 0.48 m 0.53 m 0.64 m 0.74 m 0.76 m3.05 m 0.20 m 0.41 m 0.58 m 0.76 m 0.94 m 1.07 m 1.27 m 1.45 m 1.52 m4.57 m 0.30 m 0.61 m 0.89 m 1.14 m 1.40 m 1.63 m 1.91 m 2.16 m 2.29 m6.10 m 0.41 m 0.79 m 1.17 m 1.52 m 1.85 m 2.16 m 2.54 m 2.90 m 3.05 m7.62 m 0.51 m 0.99 m 1.47 m 1.91 m 2.31 m 2.69 m 3.18 m 3.61 m 3.81 m9.14 m 0.61 m 1.19 m 1.78 m 2.29 m 2.79 m 3.23 m 3.81 m 4.32 m 4.57 m10.67 m 0.71 m 1.40 m 2.06 m 2.67 m 3.25 m 3.78 m 4.47 m 5.05 m 5.33 m12.19 m 0.81 m 0.69 m 2.36 m 3.05 m 3.71 m 4.32 m 5.11 m 5.77 m 6.10 m13.72 m 0.91 m 1.80 m 2.64 m 3.45 m 4.17 m 4.85 m 5.74 m 6.48 m 6.86 m15.24 m 1.02 m 2.01 m 2.84 m 3.84 m 4.65 m 5.38 m 6.38 m 7.21 m 7.62 mTable C2: Determining Fore/Aft Offset from Displayed (Projected) Depth and PitchUse the projected/displayed depth values in the first column and transmitter pitches in the first row to findfore/aft Max mode timer offset values.
DIGITALCONTROLINCORPORATED72 DigiTrak Falcon F5®Operator's ManualPitch →Displayed Depth ↓±10%(5.7°)±20%(11°)±30%(17°)±40%(22°)±50%(27°)±60%(31°)±75%(37°)±90%(42°)±100%(45°)1.52 m 1.52 m 1.57 m 1.60 m 1.68 m 1.73 m 1.80 m 1.91 m 1.98 m 2.29 m3.05 m 3.07 m 3.12 m 3.23 m 3.33 m 3.45 m 3.58 m 3.78 m 3.96 m 4.57 m4.57 m 4.60 m 4.70 m 4.83 m 5.00 m 5.18 m 5.38 m 5.66 m 5.94 m 6.86 m6.10 m 6.12 m 6.25 m 6.45 m 6.68 m 6.91 m 7.16 m 7.54 m 7.92 m 9.14 m7.62 m 7.67 m 7.82 m 8.05 m 8.36 m 8.64 m 8.97 m 9.45 m 9.91 m 11.43 m9.14 m 9.19 m 9.37 m 9.68 m 10.01 m 10.36 m 10.74 m 11.33 m 11.89 m 13.72 m10.67 m 10.72 m 10.95 m 11.28 m 11.68 m 11.18 m 12.55 m 13.21 m 13.87 m 16.00 m12.19 m 12.24 m 12.50 m 12.88 m 13.36 m 13.82 m 14.33 m 15.11 m 15.85 m 18.29 m13.72 m 13.79 m 14.07 m 14.50 m 15.01 m 15.54 m 15.90 m 16.99 m 17.83 m 11.43 m15.24 m 15.32 m 15.62 m 16.10 m 16.69 m 17.27 m 17.91 m 18.87 m 19.79 m 22.86 mTable C3: Determining Projected Depth from Actual Depth and PitchUse the actual depth values in the first column and transmitter pitches in the first row to find projected depthvalues.Pitch →±10%(5.7°)±20%(11°)±30%(17°)±40%(22°)±50%(27°)±60%(31°)±75%(37°)±90%(42°)From Actual to Projected Depth 1.005 1.025 1.06 1.105 1.155 1.212 1.314 1.426From Projected to Actual Depth 0.995 0.975 0.943 0.905 0.866 0.825 0.761 0.701Table C4: Conversion Factors for Calculating Exact Projected Depth or Actual DepthTable C4 helps calculate the exact projected depth reading as well as the actual depth using a multiplier(conversion factor) at different transmitter pitches.For example, if you have a required (actual) depth of 7.32 m and want the receiver’s projected depth readingat a 30% (17°) pitch, use the first row of conversion factors to select the corresponding value for a pitch of30%, which is 1.06. Multiply this value by the required depth of 24. The result, 7.75 m, is what the receiver’sprojected depth reading should be at the locate line.Using the projected depth displayed on the receiver, you can calculate the actual depth of the transmitterusing the second row of conversion factors. For example, if your pitch is 30% and your projected depthreading is 7.32 m, multiply depth 24 by conversion factor 0.943. The result, 6.90 m, is the actual depth of thetransmitter.
DIGITALCONTROLINCORPORATEDDigiTrak Falcon F5®Operator's Manual 73AppendixD: Calculating Depth Based onDistance Between FLP and RLPIf you know the transmitter pitch, the positions of the front locate point (FLP) and the rear locate point (RLP),and if the ground surface is level, you can still estimate the transmitter depth even if the depth informationdisplayed on the receiver becomes unreliable.To estimate the transmitter depth, first measure the distance between the FLP and the RLP. The pitch of thetransmitter must also be reliably known. Using the Depth Estimation Table below, find the divider that mostclosely corresponds to the transmitter pitch. Then use the following formula to estimate the depth:Depth = Distance between FLP and RLP / DividerFor example, if the transmitter pitch is 34% (or 18.8°) then the corresponding divider value (from the table) is1.50. In this example, the distance between the FLP and the RLP is 3.5 m. The depth would be:Depth = 3.5 m / 1.50 = 2.34 mPitch (% / ° ) Divider Pitch (% / ° ) Divider Pitch (% / ° ) Divider0 / 0.0 1.41 34 / 18.8 1.50 68 / 34.2 1.742 / 1.1 1.41 36 / 19.8 1.51 70 / 35.0 1.764 / 2.3 1.42 38 / 20.8 1.52 72 / 35.8 1.786 / 3.4 1.42 40 / 21.8 1.54 74 / 36.5 1.808 / 4.6 1.42 42 / 22.8 1.55 76 / 37.2 1.8210 / 5.7 1.42 44 / 23.7 1.56 78 / 38.0 1.8412 / 6.8 1.43 46 / 24.7 1.57 80 / 38.7 1.8514 / 8.0 1.43 48 / 25.6 1.59 82 / 39.4 1.8716 / 9.1 1.43 50 / 26.6 1.60 84 / 40.0 1.8918 / 10.2 1.44 52 / 27.5 1.62 86 / 40.7 1.9120 / 11.3 1.45 54 / 28.4 1.63 88 / 41.3 1.9322 / 11.9 1.45 56 / 29.2 1.64 90 / 42.0 1.9624 / 13.5 1.46 58 / 30.1 1.66 92 / 42.6 1.9826 / 14.6 1.47 60 / 31.0 1.68 94 / 43.2 2.0028 / 15.6 1.48 62 / 31.8 1.69 96 / 43.8 2.0230 / 16.7 1.48 64 / 32.6 1.71 98 / 44.4 2.0432 / 17.7 1.49 66 / 33.4 1.73 100 / 45.0 2.06Depth Estimation Table
DIGITALCONTROLINCORPORATED74 DigiTrak Falcon F5®Operator's ManualAppendixE: Reference TablesDepth Increase in cm per 3-m RodPercent Depth Increase Percent Depth Increase1 2 cm 28 81 cm2 5 cm 29 84 cm3 10 cm 30 86 cm4 13 cm 31 91 cm5 15 cm 32 94 cm6 18 cm 33 97 cm7 20 cm 34 99 cm8 25 cm 35 102 cm9 28 cm 36 104 cm10 30 cm 37 107 cm11 33 cm 38 109 cm12 36 cm 39 112 cm13 38 cm 40 114 cm14 43 cm 41 117 cm15 46 cm 42 117 cm16 48 cm 43 119 cm17 51 cm 44 122 cm18 53 cm 45 124 cm19 56 cm 46 127 cm20 61 cm 47 130 cm21 64 cm 50 137 cm22 66 cm 55 147 cm23 69 cm 60 157 cm24 71 cm 70 175 cm25 74 cm 80 191 cm26 76 cm 90 203 cm27 79 cm 100 216 cm
DIGITALCONTROLINCORPORATEDDigiTrak Falcon F5®Operator's Manual 75Depth Increase in cm per 4.6-m RodPercent Depth Increase Percent Depth Increase1 5 cm 28 124 cm2 10 cm 29 127 cm3 13 cm 30 132 cm4 18 cm 31 135 cm5 23 cm 32 140 cm6 28 cm 33 142 cm7 33 cm 34 147 cm8 36 cm 35 150 cm9 41 cm 36 155 cm10 46 cm 37 157 cm11 51 cm 38 163 cm12 53 cm 39 165 cm13 58 cm 40 170 cm14 64 cm 41 173 cm15 69 cm 42 178 cm16 71 cm 43 180 cm17 76 cm 44 183 cm18 81 cm 45 188 cm19 86 cm 46 191 cm20 89 cm 47 196 cm21 94 cm 50 203 cm22 99 cm 55 221 cm23 102 cm 60 236 cm24 107 cm 70 262 cm25 112 cm 80 284 cm26 114 cm 90 305 cm27 119 cm 100 323 cm
DIGITALCONTROLINCORPORATED76 DigiTrak Falcon F5®Operator's ManualLimited WarrantyDigital Control Incorporated ("DCI") warrants that, when shipped from DCI, each DCI product (other than software products) will conform to DCI’scurrent published specifications in existence at the time of shipment and will be free, for the warranty period (“Warranty Period”) specified below, frommaterial defects in materials and workmanship. In addition, DCI warrants that each DCI software product will perform in substantial accordance with thespecifications set forth in the documentation for such software for the Warranty Period specified below. The following limited warranty (“LimitedWarranty”) is made solely to and for the benefit of the first end-user (“User”) purchasing the DCI product from either DCI or a dealer expressly authorizedby DCI to sell DCI products (“Authorized DCI Dealer”) and is not assignable or transferable.The foregoing Limited Warranty is subject to the following terms, conditions and limitations:1. A Warranty Period of twelve (12) months shall apply to the following new DCI products: receivers/locators, remote displays, battery chargers andrechargeable batteries, and software programs and applications. A Warranty Period of ninety (90) days shall apply to all other new DCI products,including transmitters and accessories. A Warranty Period of ninety (90) days shall also apply to services provided by DCI, including testing,servicing, and repairing an out-of-warranty DCI product. The Warranty Period shall begin from the later of: (i) the date of shipment of the DCIproduct from DCI, or (ii) the date of shipment (or other delivery) of the DCI product from an Authorized DCI Dealer to User.2. If a DCI product (excluding software products) does not perform as warranted during the Warranty Period, DCI will inspect the product and if DCIdetermines such product to be defective, DCI will, at its sole option and discretion, either repair or replace the product. If a software product doesnot perform as warranted during the Warranty Period, DCI will, at its sole option and discretion, either bring the defective software into materialcompliance with the specifications for such software or refund the purchase price paid for the defective software. THE FOREGOING ARE USER’SSOLE AND EXCLUSIVE REMEDIES FOR BREACH OF THIS LIMITED WARRANTY. All warranty inspections, repairs and adjustments must beperformed either by DCI or by a warranty claim service authorized in writing by DCI. All warranty claims must include proof of purchase, includingproof of purchase date, identifying the DCI product by serial number, and be submitted before the end of the Warranty Period.3. The Limited Warranty shall only be effective if: (i) within fourteen (14) days of receipt of the DCI product, User registers the DCI product with DCIthrough its product registration website at access.DigiTrak.com; (ii) User makes a reasonable inspection upon first receipt of the DCI product andimmediately notifies DCI of any apparent defect; and (iii) User complies with all of the Warranty Claim Procedures described below.4. The service period for this equipment is five years from the date of manufacture. During this period, DCI will support the repair or replacement ofthe products featured in this manual. A fee for repairs and replacements may be charged if the product is outside the warranty period.What is not coveredThis Limited Warranty excludes all damage, including damage to any DCI product, due to: failure to follow DCI’s operator’s manual and other DCIinstructions; use of a DCI product outside the specifications for which the DCI product is designed (including, without limitation, temperature); abuse;misuse; neglect; accident; fire; flood; Acts of God; improper applications; connection to incorrect line voltages and improper power sources; use ofincorrect fuses; overheating; contact with high voltages or injurious substances; use of batteries or other products or components not manufactured orsupplied by DCI; or other events beyond the control of DCI. This Limited Warranty does not apply to any equipment not manufactured or supplied by DCInor, if applicable, to any damage or loss resulting from use of any DCI product outside the designated country of use. User agrees to carefully evaluatethe suitability of the DCI product for User’s intended use and to thoroughly read and strictly follow all instructions supplied by DCI (including any updatedDCI product information which may be obtained from the DCI website). In no event shall this Limited Warranty cover any damage arising during shipmentof the DCI product to or from DCI.User agrees that the following will render the above Limited Warranty void: (i) alteration, removal or tampering with any serial number, identification,instructional, or sealing labels on the DCI product, or (ii) any unauthorized disassembly, repair or modification of the DCI product. In no event shall DCIbe responsible for the cost of or any damage resulting from any changes, modifications, or repairs to the DCI product not expressly authorized in writingby DCI, and DCI shall not be responsible for the loss of or damage to the DCI product or any other equipment while in the possession of any serviceagency not authorized by DCI.DCI does not warrant or guarantee the accuracy or completeness of data generated by HDD locating systems. The accuracy or completeness of suchdata may be impacted by a variety of factors, including (without limitation) active or passive interference (including from salt water) and otherenvironmental conditions, failure to calibrate or use the device properly and other factors. DCI also does not warrant or guarantee, and disclaims liabilityfor, the accuracy and completeness of any data generated by any external source or derived from data generated by any external source that may bedisplayed on a DCI device, including (without limitation) data received from any HDD drill rig.DCI reserves the right to make changes in design and improvements upon DCI product from time to time, and User understands that DCI shall have noobligation to upgrade any previously manufactured DCI product to include any such changes.THE FOREGOING LIMITED WARRANTY IS DCI’S SOLE WARRANTY AND IS MADE IN PLACE OF ALL OTHER WARRANTIES, EXPRESSOR IMPLIED, INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR APARTICULAR PURPOSE, IMPLIED WARRANTY OF NON-INFRINGEMENT, AND ANY IMPLIED WARRANTY ARISING FROM COURSE OFPERFORMANCE, COURSE OF DEALING, OR USAGE OF TRADE, ALL OF WHICH ARE HEREBY DISCLAIMED AND EXCLUDED. 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DIGITALCONTROLINCORPORATED77 DigiTrak Falcon F5®Operator's Manual - Warrantycontract, negligence, strict liability, or any other legal theory, even if DCI has been advised of the possibility of such damages. In no event shallDCI’s liability exceed the amount User has paid for the DCI product. To the extent that any applicable law does not allow the exclusion orlimitation of incidental, consequential or similar damages, the foregoing limitations regarding such damages shall not apply.This Limited Warranty gives you specific legal rights, and you may also have other rights which vary from state to state. This Limited Warranty shall be governed bythe laws of the State of Washington.Warranty claim procedures1. If you are having problems with your DCI product, you must first contact the Authorized DCI Dealer where it was purchased. If you are unable to resolve theproblem through your Authorized DCI Dealer, contact DCI’s Customer Service Department in Kent, Washington, USA at 1.800.288.3610 (or, for internationalmarkets, the corresponding telephone number for that market) between 6:00 AM and 6:00 PM Pacific Time and ask to speak with a customer servicerepresentative. Prior to returning any DCI product to DCI for service, you must obtain a Return Merchandise Authorization (RMA) number. Failure to obtain anRMA may result in delays or return to you of the DCI product without repair.2. After contacting a DCI customer service representative by telephone, the representative will attempt to assist you in troubleshooting while you are using theDCI product during actual field operations. Please have all related equipment available together with a list of all DCI product serial numbers. It is important thatfield troubleshooting be conducted because many problems do not result from a defective DCI product, but instead are due to either operational errors oradverse conditions occurring in User’s drilling environment.3. If a DCI product problem is confirmed as a result of field troubleshooting discussions with a DCI customer service representative, the representative will issuean RMA number authorizing the return of the DCI product and will provide shipping directions. You will be responsible for all shipping costs, including anyinsurance. If, after receiving the DCI product and performing diagnostic testing, DCI determines the problem is covered by the Limited Warranty, requiredrepairs and/or adjustments will be made, and a properly functioning DCI product will be promptly shipped to you. If the problem is not covered by the LimitedWarranty, you will be informed of the reason and be provided an estimate of repair costs. If you authorize DCI to service or repair the DCI product, the work willbe promptly performed and the DCI product will be shipped to you. You will be billed for any costs for testing, repairs and adjustments not covered by theLimited Warranty and for shipping costs. In most cases, repairs are accomplished within 1 to 2 weeks.4. DCI has a limited supply of loaner equipment available. If loaner equipment is required by you and is available, DCI will attempt to ship loaner equipment to youby overnight delivery for your use while your equipment is being serviced by DCI. DCI will make reasonable efforts to minimize your downtime on warrantyclaims, limited by circumstances not within DCI’s control. If DCI provides you loaner equipment, your equipment must be received by DCI no later than thesecond business day after your receipt of loaner equipment. You must return the loaner equipment by overnight delivery for receipt by DCI no later than thesecond business day after your receipt of the repaired DCI product. Any failure to meet these deadlines will result in a rental charge for use of the loanerequipment for each extra day the return of the loaner equipment to DCI is delayed.Product demonstrationsDCI personnel may be present at a jobsite to demonstrate basic usage, features, and benefits of DCI products. User acknowledges that DCI personnel are presentonly to demonstrate a DCI product. DCI does NOT provide locating services or other consulting or contracting services. DCI does not assume any duty to train Useror any other person, and does not assume responsibility or liability for the locating or other work performed at a jobsite at which DCI personnel or equipment are orhave been present.

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