20 020 Series Push 770 10419e
User Manual: 20
Open the PDF directly: View PDF .
Page Count: 20
Download | |
Open PDF In Browser | View PDF |
For Parts Call 606-678-9623 or 606-561-4983 Safety • Assembly • Operation • Tips & Techniques • Maintenance • Troubleshooting • Parts Lists • Warranty OPERATOR’S MANUAL 20-inch Rotary Mower — Model Series 020 IMPORTANT READ SAFETY RULES AND INSTRUCTIONS CAREFULLY BEFORE OPERATION Warning: This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brushcovered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the State of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest engine authorized service dealer or contact the service department, P.O. Box 361131 Cleveland, Ohio 44136-0019. PRINTED IN U.S.A MTD LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019 www.mymowerparts.com FORM NO. 770-10419E 12/19/2006 For Parts Call 606-678-9623 or 606-561-4983 This Operator’s Manual is an important part of your new lawn mower. It will help you assemble, prepare and maintain the unit for best performance. Please read and understand what it says. Table of Contents Slope Gauge........................................................ 3 Safe Operation Practices.................................... 4 Setup and Adjustment........................................ 6 Operating Your Lawn Mower............................. 10 Maintaining Your Lawn Mower.......................... 12 Troubleshooting................................................. 14 Safety Labels..................................................... 15 Parts List............................................................ 16 Warranty..............................................Back Cover MTD LLC reserves the right to change product specifications, designs, and equipment without notice and without incurring obligation. Finding and Recording Model Number BEFORE YOU BEGIN TO ASSEMBLE YOUR NEW EQUIPMENT, please locate the model plate on the equipment and copy the information to the sample model plate provided to the right. You can locate the model plate by standing at the operating position and looking down at the rear of the deck. This information will be necessary to use the manufacturer’s web site, to obtain assistance from the Customer Support Department, or when contacting an authorized service dealer. Model Number Serial Number Customer Support Please do NOT return the unit to the retailer from which it was purchased, without first contacting Customer Support. If you have difficulty assembling this product or have any questions regarding the controls, operation, or maintenance of this unit, you can seek help from the experts. Choose from the options below: • Visit www.mtdproducts.com • Call a Customer Support Representative at 1-800-800-7310. • The engine manufacturer is responsible for all engine-related issues with regards to performance, powerrating, specifications, warranty and service. Please refer to the engine manufacturer’s Owner’s/Operator’s Manual, packed separately with your unit, for more information. www.mymowerparts.com For Parts Call 606-678-9623 or 606-561-4983 1 Use this page as a guide to determine slopes where you may not operate safely. Do not operate your lawn mower on such slopes. Slope Gauge 3IGHT AND HOLD THIS LEVEL WITH A VERTICAL TREE &O OR A FENCE POST OR A CORNER OF A BUILDING OT LD ALO NG D ESEN TED L I N E REPR LOPE TS A S www.mymowerparts.com WARNING Do not mow on inclines with a slope in excess of 15 degrees (a rise of approximately 2-1/2 feet every 10 feet). Operate WALK-BEHIND mowers across the face of slopes, never up and down slopes. For Parts Call 606-678-9623 or 606-561-4983 2 Safe Operation Practices WARNING This symbol points out important safety instructions which, if not followed, could endanger the personal safety and/or property of yourself and others. Read and follow all instructions in this manual before attempting to operate this machine. Failure to comply with these instructions may result in personal injury. When you see this symbol. HEED ITS WARNING! Your Responsibility Restrict the use of this power machine to persons who read, understand and follow the warnings and instructions in this manual and on the machine. WARNING: Engine Exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to State of California to cause cancer and birth defects or other reproductive harm. DANGER: This machine was built to be operated according to the rules for safe operation in this manual. As with any type of power equipment, carelessness or error on the part of the operator can result in serious injury. This machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death. Children 6. Always wear safety glasses or safety goggles during operation and while performing an adjustment or repair to protect your eyes. Thrown objects which ricochet can cause serious injury to the eyes. 7. Wear sturdy, rough-soled work shoes and close-fitting slacks and shirts. Shirts and pants that cover the arms and legs and steel-toed shoes are recommended. Never operate this machine in bare feet, sandals, slippery or light-weight (e.g. canvas) shoes. 8. Do not put hands or feet near rotating parts or under cutting deck. Contact with blade can amputate hands and feet. 9. A missing or damaged discharge cover can cause blade contact or thrown object injuries. 10. Many injuries occur as a result of the mower being pulled over the foot during a fall caused by slipping or tripping. Do not hold on to the mower if you are falling; release the handle immediately. 11. Never pull the mower back toward you while you are walking. If you must back the mower away from a wall or obstruction first look down and behind to avoid tripping and then follow these steps: a. Step back from mower to fully extend your arms. b. Be sure you are well balanced with sure footing. c. Pull the mower back slowly, no more than half way toward you. d. Repeat these steps as needed. 12. Do not operate the mower while under the influence of alcohol or drugs. 13. Do not engage the self-propelled mechanism on units so equipped while starting engine. 14. The blade control handle is a safety device. Never attempt to bypass its operation. Doing so makes the safety device inoperative and may result in personal injury through contact with the rotating blade. The blade control handle must operate easily in both directions and automatically return to the disengaged position when released. 15. Never operate the mower in wet grass. Always be sure of your footing. A slip and fall can cause serious personal injury. If you feel you are losing your footing, release the blade control handle immediately and the blade will stop rotating within three seconds. 16. Mow only in daylight or good artificial light. Walk, never run. 17. Stop the blade when crossing gravel drives, walks or roads. 18. If the equipment should start to vibrate abnormally, stop the engine and check immediately for the cause. Vibration is generally a warning of trouble. Tragic accidents can occur if operator is not alert to presence of children. Children are often attracted to mower and mowing activity. They do not understand the dangers. Never assume that children will remain where you last saw them. 1. Keep children out of the mowing area and under watchful care of a responsible adult other than the operator. 2. Be alert and turn mower off if a child enters the area. 3. Before and while moving backwards, look behind and down for small children. 4. Use extreme care when approaching blind corners, doorways, shrubs, trees, or other objects that may obscure your vision of a child who may run into the mower. 5. Keep children away from hot or running engines. They can suffer burns from a hot muffler. 6. Never allow children under 14 years old to operate a power mower. Children 14 years old and over should read and understand operation instructions and safety rules in this manual and should be trained and supervised by a parent. General Operation 1. Read this operator’s manual carefully in its entirety before attempting to assemble this machine. Read, understand, and follow all instructions on the machine and in the manual(s) before operation. Be completely familiar with the controls and the proper use of this machine before operating it. Keep this manual in a safe place for future and regular reference and for ordering replacement parts. 2. This machine is a precision piece of power equipment, not a plaything. Therefore, exercise extreme caution at all times. Your unit has been designed to perform one job: to mow grass. Do not use it for any other purpose. 3. Never allow children under 14 years old to operate this machine. Children 14 years old and over should read and understand the instructions in this manual and should be trained and supervised by a parent. Only responsible individuals who are familiar with these rules of safe operation should be allowed to use this machine. 4. Thoroughly inspect the area where the equipment is to be used. Remove all stones, sticks, wire, bones, toys and other foreign objects, which could be tripped over or picked up and thrown by the blade. Thrown objects can cause serious personal injury. Plan your mowing pattern to avoid discharge of material toward roads, sidewalks, bystanders and the like. Also, avoid discharging material against a wall or obstruction, which may cause discharged material to ricochet back toward the operator. 5. To help avoid blade contact or a thrown object injury, stay in operator zone behind handles and keep children, bystanders, helpers and pets at least 75 feet from mower while it is in operation. Stop machine if anyone enters area. www.mymowerparts.com For Parts Call 606-678-9623 or 606-561-4983 19. Shut the engine off and wait until the blade comes to a complete stop before removing the grass catcher or unclogging the chute. The cutting blade continues to rotate for a few seconds after the engine is shut off. Never place any part of the body in the blade area until you are sure the blade has stopped rotating. 20. Never operate mower without proper trail shield, discharge cover, grass catcher, blade control handle or other safety protective devices in place and working. Never operate mower with damaged safety devices. Failure to do so can result in personal injury. 21. Muffler and engine become hot and can cause a burn. Do not touch. 22. Only use parts and accessories made for this machine by manufacturer. Failure to do so can result in personal injury. 23. If situations occur which are not covered in this manual, use care and good judgment. Contact your dealer for assistance. Slope Operation Slopes are a major factor related to slip and fall accidents, which can result in severe injury. Operation on slopes requires extra caution. If you feel uneasy on a slope, do not mow it. For your safety, use the slope gauge included as part of this manual to measure slopes before operating this unit on a sloped or hilly area. If the slope is greater than 15 degrees, do not mow it. Do: 1. Mow across the face of slopes; never up and down. Exercise extreme caution when changing direction on slopes. 2. Watch for holes, ruts, rocks, hidden objects, or bumps which can cause you to slip or trip. Tall grass can hide obstacles. 3. Always be sure of your footing. A slip and fall can cause serious personal injury. If you feel you are losing your balance, release the blade control handle immediately, and the blade will stop rotating within 3 seconds. Do Not: 1. Do not mow near drop-offs, ditches or embankments, you could lose your footing or balance. 2. Do not mow slopes greater than 15 degrees as shown on the slope gauge. 3. Do not mow on wet grass. Unstable footing could cause slipping. Service Safe Handling Of Gasoline: 1. To avoid personal injury or property damage use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive. Serious personal injury can occur when gasoline is spilled on yourself or your clothes, which can ignite. Wash your skin and change clothes immediately. 2. Use only an approved gasoline container. 3. Never fill containers inside a vehicle or on a truck or trailer bed with a plastic liner. Always place containers on the ground away from your vehicle before filling. 4. Remove gas-powered equipment from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment on a trailer with a portable container, rather than from a gasoline dispenser nozzle. 5. Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lock-open device. 6. Extinguish all cigarettes, cigars, pipes and other sources of ignition. 7. Never fuel machine indoor because flammable vapors will accumulate in the area. 8. Never remove gas cap or add fuel while engine is hot or running. Allow engine to cool at least two minutes before refueling. 9. Never over fill fuel tank. Fill tank to no more than ½ inch below bottom of filler neck to provide for fuel expansion. 10. Replace gasoline cap and tighten securely. 11. If gasoline is spilled, wipe it off the engine and equipment. Move unit to another area. Wait 5 minutes before starting engine. 12. Never store the machine or fuel container near an open flame, spark or pilot light as on a water heater, space heater, furnace, clothes dryer or other gas appliances. 13. To reduce fire hazard, keep mower free of grass, leaves, or other debris build-up. Clean up oil or fuel spillage and remove any fuel soaked debris. 14. Allow a mower to cool at least 5 minutes before storing. 2 Safe Operation Practices General Service: 1. Never run an engine indoors or in a poorly ventilated area. Engine exhaust contains carbon monoxide, an odorless and deadly gas. 2. Before cleaning, repairing, or inspecting, make certain the blade and all moving parts have stopped. Disconnect the spark plug wire and ground against the engine to prevent unintended starting. 3. Check the blade and engine mounting bolts at frequent intervals for proper tightness. Also, visually inspect blade for damage (e.g., bent, cracked, worn) Replace blade with the original equipment manufacture’s (O.E.M.) blade only, listed in this manual. “Use of parts which do not meet the original equipment specifications may lead to improper performance and compromise safety!” 4. Mower blades are sharp and can cut. Wrap the blade or wear gloves, and use extra caution when servicing them. 5. Keep all nuts, bolts, and screws tight to be sure the equipment is in safe working condition. 6. Never tamper with safety devices. Check their proper operation regularly. 7. After striking a foreign object, stop the engine, disconnect the spark plug wire and ground against the engine. Thoroughly inspect the mower for any damage. Repair the damage before starting and operating the mower. 8. Never attempt to make a wheel or cutting height adjustment while the engine is running. 9. Grass catcher components, discharge cover, and trail shield are subject to wear and damage which could expose moving parts or allow objects to be thrown. For safety protection, frequently check components and replace immediately with original equipment manufacturer’s (O.E.M.) parts only, listed in this manual. “Use of parts which do not meet the original equipment specifications may lead to improper performance and compromise safety!” 10. Do not change the engine governor setting or over-rev the engine. The governor controls the maximum safe operating speed of the engine. 11. Maintain or replace safety labels, as necessary. 12. Observe proper disposal laws and regulations. Improper disposal of fluids and materials can harm the environment. www.mymowerparts.com WARNING This symbol points out important safety instructions, which if not followed, could endanger the personal safety and/or property of yourself and others. Read and follow all instructions in this manual before attempting to operate this machine. Failure to comply with these instructions may result in personal injury. When you see this symbol. HEED IT’S WARNING! Your Responsibility Restrict the use of this power machine to persons who read, understand and follow the warnings and instructions in this manual and on the machine. For Parts Call 606-678-9623 or 606-561-4983 3 Loose Parts Carton contents include: Wheels, Handles (upper & lower), Blade Control Handle, Chute Deflector & a Hardware Pack. Be certain to remove all loose parts before discarding the carton. Follow instructions below to attach these loose parts to your mower safely and properly for best performance. Hardware Pack Setup and Adjustment GROUP 2 GROUP 1 GROUP 6 Qty. 2 Qty. 2 Qty. 2 Qty. 2 Qty. 4 Qty. 4 GROUP 3 IMPORTANT This unit is shipped without gasoline or oil in the engine. Fill up gasoline and oil as instructed in the engine operation section BEFORE operating your mower. Qty. 2 Qty. 4 Qty. 2 Qty. 4 Qty. 2 Qty. 2 GROUP 5 GROUP 4 Qty. 4 Qty. 1 Qty. 1 Qty. 1 For ease-of-assembly, identify the pieces in the hardware pack according to the chart below: Tools Required • • • Adjustable Wrench 1/2” Wrench 5/8” Wrench • • 7/16” Wrench 9/16” Wrench www.mymowerparts.com For Parts Call 606-678-9623 or 606-561-4983 3 NOTE: Reference to right, left, front and rear of the lawn mower is in relation to the operating position. Flange Lock Nut Flat Washer Attaching the Chute Deflector NOTE: Use a 7/16” wrench and the hardware in Group 1 to complete the following steps. Setup and Adjustment 1. Align the holes on the chute deflector with the corresponding holes on the deck surface. 2. Insert carriage bolts up through the underside of the deck and through the chute deflector. See Figure 3-1. 3. Secure each bolt with a washer and lock nut. Carriage Bolt Attaching Handles Figure 3-1 NOTE: Use an adjustable wrench, a 1/2” wrench and the hardware in Group 2 to complete the following steps. Lower Handle 1. Lift the rear of the deck and place it on a block of wood to secure it. 2. Place the lower handle over the deck and align the holes on the deck with the corresponding holes on the handle. IMPORTANT This unit is shipped without gasoline or oil in the engine. Fill up gasoline and oil as instructed in the engine operation section BEFORE operating your mower. Flange Nut Shoulder Screw 3. Secure the lower handle to the deck using the hex screws, shoulder screws, and flange lock nuts. See Figure 3-2. Upper Handle Hex Screw 1. Place the upper handle in position over the lower handle keeping the blade control handle facing up. 2. Secure the upper handle to the lower handle using the carriage bolts, lock washers, and lock nuts from group 4 of the hardware pack. See Figure 3-3. Figure 3-2 Carriage Bolt Flange Lock Nut Lock Washer Figure 3-3 www.mymowerparts.com For Parts Call 606-678-9623 or 606-561-4983 3 Setup and Adjustment Attaching the Wheels Wheel NOTE: Use an adjustable wrench, 7/16” wrench and the hardware in Group 3 to complete the following steps. Deck The holes in the deck provide three cutting heights. Use corresponding holes when attaching all four wheels (i.e. for the lowest cutting position, assemble each wheel at the highest hole on the deck). Refer to the Cutting Height Adjustment section for more information. Shoulder Screw Lock Nut large washer small washer Flange Lock Nut large washer 1. Secure each wheel to the deck as shown in Figure 3-4. NOTE: The cupped side of each washer should be pressed against the deck. small washer Attaching the Blade Control Handle Shoulder Screw Figure 3-4 NOTE: If the blade control is secured and in place on the upper handle, you may skip the following three steps. If, however, the blade control became displaced either during shipping or during assembly, reattach it as follows: Straight End 1. Insert the curved end of the blade control into the center hole located on the right side of the upper handle. See Figure 3-5. Curved End 2 2. Gently squeeze the blade control inward and insert the straight end into the lower hole located on the left side of the upper handle. See Figure 3-5. 1 3. Check to confirm that the blade control pivots freely against the upper handle. Attaching Blade-Brake Cable Unwrap the blade-brake cable from the engine and route the cable under the lower handle. Figure 3-5 Attaching Z Fitting 1. To make it easier to attach the Z fitting, temporarily remove the left side of the blade control as shown in Figure 3-6. Blade Control Handle 2. Hook the Z end of the brake cable into the handle from the outside to inside. See Figure 3-6. Upper Handle 3. Reattach the left side of the blade control. Z fitting Figure 3-6 www.mymowerparts.com For Parts Call 606-678-9623 or 606-561-4983 Securing Blade-Brake Cable NOTE: Use the hardware in Group 6 to complete the following steps. WARNING: The cable must be routed properly to avoid contact with all sharp edges and hot surfaces. Such contacts damage the cable and render the controls inoperative. 1. Press the stud found inside the snap fitting into the hole found on the left side of the upper handle, as shown in Figure 3- 7. stud inside snap fitting Upper Handle Snap Fitting 2. Secure the cable to the lower left handle with a cable tie. See Figure 3-8. Trim off the extra length of the cable tie. Figure 3-7 Attaching Starter Rope NOTE: Use a 7/16” wrench and the hardware in Group 5 to complete the following steps. 1. Attach the eye bolt to the upper handle and loosely thread the lock nut on to secure it. Do NOT tighten. See Figure 3-9. Lower Handle 2. With the spark plug wire disconnected and grounded, depress the blade control and pull the rope out of the engine. 3. Loop the rope through the eye bolt. See Figure 3-9. Cable Tie 4. Tighten the eye bolt to the handle using the lock nut. DO NOT overtighten. Cutting Height Adjustment 1. Remove the carriage bolts and related hardware from the wheels. See Figure 3-10. Figure 3-8 2. Reattach the wheels with carriage bolts at another hole. Remember to attach ALL wheels at the same relative position to ensure an even cut. Refer to instructions for Attaching The Wheels earlier in this section. For a higher cutting height, use the lower hole on the deck. For a lower cutting height, use the upper hole. 1 Flange Lock Nut Eye Bolt 3 low medium Figure 3-9 high Figure 3-10 www.mymowerparts.com 3 Setup and Adjustment For Parts Call 606-678-9623 or 606-561-4983 4 Operating Your Lawn Mower Know Your Lawn Mower Blade Control Recoil Starter WARNING This blade control is a safety device. Do not bypass its operations. Use extreme care when handling gasoline. Gasoline is extremely flammable and the vapors are explosive. Never fuel the machine indoors or while the engine is hot or running. Extinguish cigarettes, cigars, pipes and other sources of ignition. Figure 4-1: The main components on the mower. Now that you have assembled your lawn mower, it’s important to become aquainted with its controls and features. Blade Control Gas and Oil Fill-Up The blade control is attached to the upper handle. Depress and squeeze it against the upper handle to operate the unit. Release it to stop the engine and blade. 1. Check oil level and add oil if necessary. Follow engine manual for this. WARNING: This blade control is a safety device. Never attempt to bypass its operations. Recoil Starter The recoil starter is attached to the right upper handle. Stand behind the unit, depress blade control, and pull the recoil starter rope to start the unit. 2. Service the engine with gasoline as instructed in the engine manual. See engine manual for location of gas and oil fill. WARNING: Use extreme care when handling gasoline. Gasoline is extremely flammable and the vapors are explosive. Never fuel the machine indoors or while the engine is hot or running. Extinguish cigarettes, cigars, pipes and other sources of ignition. 10 www.mymowerparts.com For Parts Call 606-678-9623 or 606-561-4983 WARNING: The operation of any lawn mower can result in foreign objects being thrown into the eyes, which can damage your eyes severely. Always wear safety glasses while operating the mower or while performing any adjustments or repairs on it. 4 2 Starting Engine Operating Your Lawn Mower WARNING: Be sure no one other than the operator is standing near the lawn mower while starting engine or operating mower. Never run engine indoors or in enclosed, poorly ventilated areas. Engine exhaust contains carbon monoxide, an odorless and deadly gas. Keep hands, feet, hair and loose clothing away from any moving parts on engine and lawn mower. 1 3 3 1. Push primer three times. Wait about two seconds between each push. See Figure 4-2. In temperature around 55°F or below, prime five times. Do not prime to restart a warm engine. Figure 4-2: To start mower, prime the engine, squeeze blade control handle, and pull recoil starter. NOTE: For the location of the primer on your mower, refer to the engine manual shipped with your unit. Using Your Lawn Mower 2. Standing behind the mower, squeeze the blade control against upper handle. See Figure 4-2. 3. Holding these two handles together firmly, grasp recoil starter handle and pull rope out with a rapid, continuous, full arm stroke. See Figure 4-2. Keeping a firm grip on the starter handle, let the rope rewind slowly. Repeat until engine cranks. Let the rope rewind each time slowly. Stopping Engine 1. Release blade control to stop the engine and the blade. 2. Disconnect spark plug wire from spark plug and ground against the engine. Be sure the lawn is clear of stones, sticks, wire, or other objects which could damage the lawn mower or the engine. Such objects could be accidently thrown by the mower in any direction and cause serious personal injury to the operator and others. WARNING: If you strike a foreign object, stop the engine. Remove wire from the spark plug, thoroughly inspect the mower for any damage, and repair the damage before restarting and operating the mower. Extensive vibration of the mower during operation is an indication of damage. The unit should be promptly inspected and repaired. WARNING The operation of any lawn mower can result in foreign objects being thrown into the eyes, which can damage your eyes severely. Always wear safety glasses while operating the mower, or while performing any adjustments or repairs on it. Operating Tips • For best results, do not cut wet grass. • New grass, thick grass, or wet grass may require a narrower cut. • For a healthier lawn, never cut more than one-third of the total length of the grass. • Your lawn should be cut in the fall as long as there is growth. • Adjust ground speed according to condition of lawn. 11 www.mymowerparts.com Be sure no one other than the operator is standing near the lawn mower while starting engine or operating mower. Never run engine indoors or in enclosed, poorly ventilated areas. Engine exhaust contains carbon monoxide, an odorless and deadly gas. Keep hands, feet, hair and loose clothing away from any moving parts on engine and lawn mower. For Parts Call 606-678-9623 or 606-561-4983 5 Lubrication • Lubricate pivot points on the blade control at least once a season with light oil. The blade control must operate freely in both directions. See Figure 5-1. • Lubricate the wheels at least once a season with light oil (or motor oil). If wheels are removed for any reason, lubricate surface of the axle bolt and inner surface of the wheel with light oil. See Figure 5-1. Maintaining Your Lawn Mower • Follow the accompanying engine manual for engine lubrication schedule and instructions. Deck Care Clean underside of the mower deck after each use to prevent build-up of grass clippings or other debris. Follow steps below for this job. 1. Disconnect spark plug wire. Drain gasoline from lawn mower, or place a piece of plastic under the gas cap. Figure 5-1: Lubrication areas on the mower. 2. Tip mower so that it rests on the housing. Keep the side with the air cleaner facing up. Hold mower firmly. General Recommendations WARNING: Never tip the mower more than 90 degrees in any directions and do not leave the mower tipped for any length of time. Oil can drain into the upper part of the engine causing a starting problem. WARNING Always stop engine, disconnect spark plug, and ground against engine before performing any type of maintenance on your machine. Never tip the mower more than 90º in any direction and do not leave the mower tipped for any length of time. Oil can drain into the upper part of the engine. WARNING: Always stop engine, disconnect spark plug, and ground against engine before cleaning, lubricating, or performing any kind of maintenance on your machine. • Always observe safety rules when performing maintenance work. • The warranty on this lawn mower does not cover items that have been subjected to operator abuse or negligence. To receive full value from warranty, operator must maintain the lawn mower as instructed here. • Changing of engine-governed speed will void engine warranty. • All adjustments should be checked at least once each season. 3. Scrape and clean the underside of the deck with a suitable tool. Do not spray with water. 4. Put the mower back on its wheels on the ground. If you had put plastic under the gas cap earlier, make sure to remove it now. Engine Care A list of key engine maintenance jobs required for good performance by the mower is given below. Follow the accompanying engine manual for a detailed list and instructions. 1. Maintain oil level as instructed in engine manual. 2. Service air cleaner every 25 hours under normal conditions. Clean every few hours under extremely dusty conditions. Poor engine performance and flooding usually indicates that the air cleaner should be serviced. To service the air cleaner, refer to the engine manual. 3. Clean spark plug and reset the gap once a season. Spark plug replacement is recommended at the start of each mowing season. Check engine manual for correct plug type and gap specifications. NOTE: Do not use a pressure washer or garden hose to clean the mower. These may cause damage to the engine. The use of water will result in shortened life and reduce serviceability. 4. Clean engine regularly with a cloth or brush. Keep the cooling system (blower housing area) clean to permit proper air circulation. Remove all grass, dirt and combustible debris from muffler area. 12 www.mymowerparts.com For Parts Call 606-678-9623 or 606-561-4983 5 Blade Care WARNING: When removing the cutting blade for sharpening or replacement, protect your hands with a pair of heavy gloves or use a heavy rag to hold the blade. Maintaining Your Lawn Mower Periodically inspect the blade adapter for cracks, especially if you strike a foreign object. Replace when necessary. 1. Disconnect spark plug wire from spark plug. Turn mower on its side making sure that the air filter and the carburetor are up. 2. Remove the bolt and the blade bell support which hold the blade and the blade adapter to the engine crankshaft. See Figure 5-2. 3. Remove blade and adapter from the crankshaft. See Figure 5-2. Figure 5-2: The blade and corresponding hardware. 4. The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen the blade while it is still on the mower. When sharpening the blade, follow the original angle of grind. Grind each cutting edge equally to keep the blade balanced. Off-Season Storage 5. Remove blade from the adapter and balance on a round shaft screwdriver for testing balance. Remove metal from the heavy side until it balances evenly. WARNING: An unbalanced blade will cause excessive vibration when rotating at high speeds. It may cause damage to mower and could break causing personal injury. 6. Lubricate the engine crankshaft and the inner surface of the blade adapter with light oil. Slide the blade adapter onto the engine crankshaft. 7. Place the blade on the adapter such that the side of the blade marked “Bottom” (or with part number) faces ground when the mower is in the operating position. Make sure that the blade is aligned and seated on blade adapter flanges. The following steps should be taken to prepare your lawn mower for storage. • Clean and lubricate mower thoroughly as described in the lubrication instructions. • Do not use a pressure washer or garden hose to clean your unit. • Refer to engine manual for correct engine storage instructions. • Coat mower’s cutting blade with chassis grease to prevent rusting. • Store mower in a dry, clean area. Do not store next to corrosive materials, such as fertilizer. When storing any type of power equipment in a poorly ventilated or metal storage shed, care should be taken to rust-proof the equipment. Using a light oil or silicone, coat the equipment, especially cables and all moving parts of your lawn mower before storage. 8. Place blade bell support on the blade. Align notches on the blade bell support with small holes in blade. 9. Replace hex bolt and tighten hex bolt to torque: 450 in. lbs. min., 600 in. lbs. max. To ensure safe operation of your mower, periodically check the blade bolt for correct torque. 13 www.mymowerparts.com WARNING When removing the cutting blade for sharpening or replacement, protect your hands with a pair of heavy gloves or use a heavy rag to hold the blade. An unbalanced blade will cause excessive vibration when rotating at high speeds. It may cause damage to mower and could break causing personal injury. For Parts Call 606-678-9623 or 606-561-4983 6 Engine fails to start 8. Fuel valve (if equipped) closed. 9. Engine not choked (if equipped w/choke). 8. 9. 1. Spark plug wire loose. 2. Blocked fuel line or stale fuel. Vent in gas cap plugged. Water or dirt in fuel system. Dirty air cleaner. Carburetor out of adjustment. 1. Connect and tighten spark plug wire. 2. Clean fuel line; fill tank with clean, fresh gasoline. 3. Clear vent. 4. Drain fuel tank. Refill with fresh fuel. 5. Refer to engine manual. 6. Refer to engine manual. Engine overheats 1. Engine oil level low. 2. Air flow restricted. 3. Carburetor not adjusted properly. 1. Fill crankcase with proper oil. 2. Remove blower housing and clean. 3. Refer to engine manual. Occasional skips (hesitates) at high speed 1. Spark plug gap too close. 2. Carburetor idle mixture adjustment improperly set. 1. Adjust gap to .030-inch. 2. Refer to engine manual. Idles poorly 1. Spark plug fouled, faulty or gap too wide. 1. Reset gap to .030-inch or replace spark plug. 2. Refer to engine manual. 3. Refer to engine manual. 3. 4. 5. 6. NOTE: Specifications are subject to change without notification or obligation. Images my not reflect your exact model and are for reference purposes only. Engage blade control. Connect wire to spark plug. Fill tank with clean, fresh gasoline. Prime engine as instructed in “Operating Your Lawn Mower”. Clean, adjust gap, or replace. Clean fuel line. Wait a few minutes to restart, but do not prime. Open fuel valve. See engine manual. Choke engine. See engine manual. 5. 6. 7. Engine runs erratic 1. 2. 3. 4. 1. 2. 3. 4. Blade control disengaged. Spark plug wire disconnected. Fuel tank empty or stale fuel. Engine not primed (if equipped with primer). 5. Faulty spark plug. 6. Blocked fuel line. 7. Engine flooded. Trouble Shooting For repairs beyond the minor adjustments listed here, contact an authorized service dealer. Remedy Cause Problem 2. Carburetor improperly adjusted. 3. Dirty air cleaner. Excessive Vibration 1. Cutting blade loose or unbalanced. 2. Bent cutting blade. Mower will not mulch grass 1. Wet grass. 2. Excessively high grass. 3. Dull blade. Uneven cut 1. Wheels not positioned correctly. 2. Dull blade. 14 www.mymowerparts.com 1. Tighten blade and adapter. Balance blade. 2. See an authorized service dealer. 1. Do not mow when grass is wet; wait until later to cut. 2. Mow once at a high cutting height, then mow again at desired height or make a narrower cutting path. 3. Sharpen or replace blade. 1. Place all four wheels in same height position. 2. Sharpen or replace blade. For Parts Call 606-678-9623 or 606-561-4983 Safety Labels Found On Your Lawn Mower 7 Safety Labels TO REDUCE THE RISK OF INJURY, DO NOT OPERATE UNLESS DISCHARGE COVER IS IN ITS PROPER PLACE. IF DAMAGED, REPLACE IMMEDIATELY. WARNING /2 PLA CE MO DEL PLA TE HER ER H DEAT NJG DA Y OR ING PARTS. R U N T I A T S O U R HE O I T M AVOID SER D FEET AWAY FRO HROWN BYASSES. AN N BE TSAFET Y GL ND. A C • K E E P H AN D S T A H OU J E CT S T WEAR A R E A R O PE S • REMO VE OABNY DIRECTI ON. THERS E N O R O N O T MO W S L D O W N . B L AD E IN R D L I H C W H EN A ND . DO • DO NOT MOW TION ON SLOPES S, NEVER UP DOWN ANDDS. LD, HIE Y. S AU OK • USE EXTRA C N 15˚ . MOW ACROOUR FE ET. LO BACKWAR RAILINGESDIATEL A Y H T T M O G R T E , T E GREA O L CE I M M OV IN W E R C LO S N TR NEVER PULL MO RE AND WHILE (BLADE COED, REPLA G S B E H I N D BE F O D EV I C E DAMA E G . IF S A FE T Y RE AD OPERATOR' S MANUA L. KEEP AND WORKIN E DIS CHARGE COVER ETC. ) IN PLAC 15 www.mymowerparts.com DO NOT remove safety (or any) labels from mower for any reason. For Parts Call 606-678-9623 or 606-561-4983 Model Series 020 26 5 4 20 18 17 19 16 25 7 6 3 16 27 28 24 2 15 23 22 12 21 1 20 14 10 11 13 9 8 16 www.mymowerparts.com 29 For Parts Call 606-678-9623 or 606-561-4983 Ref. No. Part No. Part Description 1 710-0654A Hex Ind. Washer Screw 3/8-16 x 1.0 2 782-0048 3 749-04037 Lower Handle 4 749-1092A Upper Handle 5 747-1161A Control Handle (Bail) 6 731-0872B Rear Flap 7 17098 Hinge Clip 8 710-1044 Screw 3/8-24 x 1.5” Group 8 9 736-0524B Blade Bell Support 10 748-0376C Blade Adapter 11 742-0640 Cutting Blade 12 731-0064 Discharge Chute 13 710-0932 Carriage Screw 1/4-20 x 1.0” 14 736-0173 Flat Washer 15 710-3008 Hex Screw 5/16-18 x .75” 16 712-04063 Flange Lock Nut 5/16-18 17 710-1205 Eye Bolt 18 710-0262 Carriage Bolt 5/16-18 x 1.5” 19 736-0119 Lock Washer 20 712-04064 Flange Lock Nut 1/4-20 21 734-1779 Wheel 22 738-0533 Shoulder Screw .498 x 1.635 23 736-0105 Bell Washer 24 712-04065 Flange Lock Nut 3/8-16 25 726-0157 Cable Tie 26 746-0946 Control Cable - 48.25” 746-0957 Control Cable - 37.25” 27 736-0331 Bell Washer 28 738-04033 Shoulder Screw, 5/16-18 x.428” 29 753-0588 Cutting Deck: 20” Blade Adapter Kit (Incl. Ref. 8-10) 17 www.mymowerparts.com 8 Parts List To order replacement parts, contact 1-800-800-7310 or visit www.mtdproducts.com For Parts Call 606-678-9623 or 606-561-4983 NOTES Use this page to make notes and write down important information. 18 www.mymowerparts.com For Parts Call 606-678-9623 or 606-561-4983 NOTES Use this page to make notes and write down important information. 19 www.mymowerparts.com For Parts Call 606-678-9623 or 606-561-4983 MANUFACTURER’S LIMITED WARRANTY FOR The limited warranty set forth below is given by MTD LLC with respect to new merchandise purchased and used in the United States, its possessions and territories. “MTD” warrants this product against defects in material and workmanship for a period of one (1) year commencing on the date of original purchase and will, at its option, repair or replace, free of charge, any part found to be defective in materials or workmanship. This limited warranty shall only apply if this product has been operated and maintained in accordance with the Operator’s Manual furnished with the product, and has not been subject to misuse, abuse, commercial use, neglect, accident, improper maintenance, alteration, vandalism, theft, fire, water, or damage because of other peril or natural disaster. Damage resulting from the installation or use of any part, accessory or attachment not approved by MTD for use with the product(s) covered by this manual will void your warranty as to any resulting damage. Normal wear parts are warranted to be free from defects in material and workmanship for a period of thirty (30) days from the date of purchase. Normal wear parts include, but are not limited to items such as: batteries, belts, blades, blade adapters, grass bags, rider deck wheels, seats, snow thrower skid shoes, shave plates, auger spiral rubber and tires. HOW TO OBTAIN SERVICE: Warranty service is available, WITH PROOF OF PURCHASE, through your local authorized service dealer. To locate the dealer in your area, check your Yellow Pages, or contact MTD LLC at P.O. Box 361131, Cleveland, Ohio 441360019, or call 1-800-800-7310 or 1-330-220-4683 or log on to our Web site at www.mtdproducts.com. This limited warranty does not provide coverage in the following cases: a. The engine or component parts thereof. These items may carry a separate manufacturer’s warranty. Refer to applicable manufacturer’s warranty for terms and conditions. b. Log splitter pumps, valves, and cylinders have a separate one year warranty. c. Routine maintenance items such as lubricants, filters, blade sharpening, tune-ups, brake adjustments, clutch adjustments, deck adjustments, and normal deterioration of the exterior finish due to use or exposure. e. MTD does not extend any warranty for products sold or exported outside of the United States, its possessions and territories, except those sold through MTD’s authorized channels of export distribution. f. Replacement parts that are not genuine MTD parts. g. Transportation charges and service calls. No implied warranty, including any implied warranty of merchantability of fitness for a particular purpose, applies after the applicable period of express written warranty above as to the parts as identified. No other express warranty, whether written or oral, except as mentioned above, given by any person or entity, including a dealer or retailer, with respect to any product, shall bind MTD. During the period of the warranty, the exclusive remedy is repair or replacement of the product as set forth above. The provisions as set forth in this warranty provide the sole and exclusive remedy arising from the sale. MTD shall not be liable for incidental or consequential loss or damage including, without limitation, expenses incurred for substitute or replacement lawn care services or for rental expenses to temporarily replace a warranted product. Some states do not allow the exclusion or limitation of incidental or consequential damages, or limitations on how long an implied warranty lasts, so the above exclusions or limitations may not apply to you. In no event shall recovery of any kind be greater than the amount of the purchase price of the product sold. Alteration of safety features of the product shall void this warranty. You assume the risk and liability for loss, damage, or injury to you and your property and/or to others and their property arising out of the misuse or inability to use the product. This limited warranty shall not extend to anyone other than the original purchaser or to the person for whom it was purchased as a gift. HOW STATE LAW RELATES TO THIS WARRANTY: This limited warranty gives you specific legal rights, and you may also have other rights which vary from state to state. IMPORTANT: Owner must present Original Proof of Purchase to obtain warranty coverage. d. Service completed by someone other than an authorized service dealer. MTD LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019; Phone: 1-800-800-7310, 1-330-220-4683 www.mymowerparts.com
Source Exif Data:
File Type : PDF File Type Extension : pdf MIME Type : application/pdf PDF Version : 1.4 Linearized : No Creator : Adobe InDesign CS2 (4.0) Create Date : 2006:12:19 09:02:20-05:00 Modify Date : 2010:01:04 07:29:03-08:00 XMP Toolkit : 3.1-701 About : 26a6e87e-8cf4-11da-ac2b-e6430d43148b Metadata Date : 2006:12:27 10:00:41-05:00 Creator Tool : Adobe InDesign CS2 (4.0) Thumbnail Format : JPEG Thumbnail Width : 256 Thumbnail Height : 256 Thumbnail Image : (Binary data 8594 bytes, use -b option to extract) Instance ID : uuid:af9525cc-2903-4671-889c-2aac1bf7f7a2 Document ID : adobe:docid:indd:21734c6c-38e5-11db-beb6-a5ba15f520e7 Rendition Class : proof:pdf Derived From Instance ID : 8c6962fb-1107-11db-a230-994459bfb93b Derived From Document ID : adobe:docid:indd:ffbd2e02-5221-11da-a990-9a6edf5d1461 Manifest Link Form : ReferenceStream Manifest Placed X Resolution : 72.00 Manifest Placed Y Resolution : 72.00 Manifest Placed Resolution Unit : Inches Manifest Reference Document ID : uuid:681ff337-ed43-4d43-87ca-6bdd3493f551 Format : application/pdf Producer : Adobe PDF Library 7.0 Trapped : False Page Count : 20EXIF Metadata provided by EXIF.tools