AC 150/5340 30H, Design And Installation Details For Airport Visual Aids, 21 July 2014 5340 150 30H
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Advisory Circular U.S. Department of Transportation Federal Aviation Administration Subject: Design and Installation Details for Airport Visual Aids Date: 7/21/2014 Initiated by: AAS-100 AC No.: 150/5340-30H Change: 1. Purpose. This advisory circular (AC) provides guidance and recommendations about the installation of airport visual aids. 2. Cancellation. AC 150/5340-30G, Design and Installation Details for Airport Visual Aids, dated September 21, 2012, is cancelled. 3. Application. The Federal Aviation Administration (FAA) recommends the guidance and specifications in this AC for the design and installation details for airport visual aids. In general, use of this AC is not mandatory. However, use of this AC is mandatory for all projects relating to the design and installation details for airport visual aids funded with federal grant monies through the Airport Improvement Program (AIP) and with revenue from the Passenger Facility Charges (PFC) Program. See Grant Assistance No. 34, Policies, Standards, and Specifications, and PFC Assurance No. 9, Standards and Specifications. All lighting configurations contained in this standard are a means acceptable to the Administrator to meet the lighting requirements of Title 14 Code of Federal Regulations (CFR) Part 139, Certification of Airports, Section 139.311, Marking, Signs and Lighting. See exception in paragraph 2.1.2.b(2), Location and Spacing. 4. Principal changes. The following changes are incorporated: a. General – THWN insulation is updated to THWN-2 throughout document. b. Paragraph 1.3 is replaced with airport construction safety. c. Paragraph 1.5 is added for Airports Geographical Information Systems (GIS) and AC 150/5300-18, General Guidance and Specifications for Submission of Aeronautical Surveys to NGS: Field Data Collection and Geographic Information System (GIS) Standards, requirements. d. Paragraph 2.1.1 is updated to reference AC 150/5300-13, Airport Design. e. Paragraph 2.1.2.a(2)(c) is clarified to ensure that taxiway edge lights do not obscure runway edge lights. f. Paragraph 2.1.2.b(1)(b) is updated to reference AC 150/5300-13. g. Paragraph 2.1.2.b(2)(b) is updated for runway edge light color. h. Paragraph 2.1.2.b(2)(c) is updated with AC 150/5300-13 references. i. Table 2-1, note 3 is clarified for taxiway edge lighting. AC 150/5340-30H 7/21/2014 j. Paragraph 4.8 is updated for independent control of elevated and in-pavement runway guard lights. k. Paragraph 4.8e(3) is updated to clarify use of a 5-step CCR with high intensity LED lighting systems. l. Paragraph 6.2.d is added to cite National Fire Protection Association (NFPA) 780, Standard for the Installation of Lightning Protection Systems, requirements for airport beacon lightning protection system requirements. m. Paragraph 6.7.2.e is updated to separate power sources for wind cones and associated obstruction lights. n. Paragraph 7.3.c is updated to reference AC 150/5300-13. o. Paragraph 7.3.f(3) is updated to reference AC 150/5300-13 for additional details about omnidirectional approach lighting system (ODALS) and runway lengths. p. Paragraph 7.4.b(1) is updated to resolve previously confusing statements about runway end identifier lights (REIL) location. q. Paragraph 7.4(b)(4) is added for omnidirectional REIL alignment. r. Paragraph 7.4(b)(5) is added for additional information about REIL Types and Classes. s. Paragraph 7.5.d(1)(c) is added to include Engineering Brief (EB) 79, Determining RSA NAVAID Frangibility and Fixed-by-Function Requirements. A note is added to consult equipment manufacturers before attempting to relocate precision approach path indicator (PAPI) components. t. Paragraph 7.5.d(7)(a)i is updated to provide a reference for measurement. u. Paragraph 7.5.d(8) is updated with CertAlert information for PAPI operation. v. Paragraph 7.7.f(7) is added to detail and clarify PAPI commissioning requirements. w. Table 8-1 is updated with a note to reference paragraph 7.5.d(8) relevant to CertAlert 02-08, dated 12/12/2002 – PAPI operation with dew or frost present. x. Paragraph 11.2.b(3) is updated to include a note about sealant compatibilities. y. Paragraph 11.5.a is updated for backfill material. z. Paragraph 12.5.b(1) is updated to clarify the counterpoise trench. aa. Paragraph 12.5.b(4) is updated to clarify the counterpoise and its installation relevant to duct crossings. bb. Paragraph 13.2.a is updated to require National Electrical Code (NEC) compliance. cc. Paragraph 13.2.c is updated for arc flash and short circuit coordination study/analysis. ii 7/21/2014 AC 150/5340-30H dd. Figures 4, 6, 8, 9, 10, 12, 13, 14, and 15 are updated to show the threshold lights outboard of the threshold marking per paragraph 2.1.2.b(2). ee. Figure 26 is updated to correct B30 and B100 switch positions. ff. Figure 67 is updated to remove an incorrect wiring diagram. gg. Figure 114 is updated to show a brick at the bottom of the light base as optional. hh. Figures 128, 129, 131 and 132 are updated to reference NFPA 780 for lightning protection system design. ii. Figure 136 is updated to show consistency with foundation depth per paragraph 7.7.f(3). Hyperlinks (allowing the reader to access documents located on the internet and to maneuver within this document) are provided throughout this document and are identified with underlined text. When navigating within this document, return to the previously viewed page by pressing the “ALT” and “←” keys simultaneously. 5. Use of metrics. This AC includes both English and metric dimensions. The metric conversions may not be exact equivalents, and the English dimensions govern. 6. Comments or suggestions for improvements to this AC should be sent to: Manager, Airport Engineering Division Federal Aviation Administration 800 Independence Avenue SW Washington, DC 20591 7. Copies of this AC. All ACs are available online at http://www.faa.gov/regulations_policies/advisory_circulars/ Michael J. O’Donnell Director of Airport Safety and Standards iii AC 150/5340-30H 7/21/2014 This page intentionally left blank. iv 7/21/2014 AC 150/5340-30H Table of Contents Chapter 1. 1.1. 1.2. 1.3. 1.4. 1.5. Introduction........................................................................................................................ 1 General. ........................................................................................................................... 1 Scope. .............................................................................................................................. 1 Airport construction safety. ............................................................................................. 1 Mixing of light source technologies. ............................................................................... 1 Airports Geographical Information Systems (GIS) database. ......................................... 2 Chapter 2. 2.1. Runway and Taxiway Edge Lighting Systems. ............................................................... 3 General. ........................................................................................................................... 3 Chapter 3. 3.1. 3.2. 3.3. 3.4. 3.5. Runway Centerline and Touchdown Lighting Systems. .............................................. 15 Introduction. .................................................................................................................. 15 Selection criteria............................................................................................................ 15 Configuration. ............................................................................................................... 15 Design. .......................................................................................................................... 16 Equipment and material. ............................................................................................... 17 Chapter 4. 4.1. 4.2. 4.3. 4.4. 4.5. 4.6. 4.7. 4.8. 4.9. 4.10. Taxiway Lighting Systems. ............................................................................................. 19 Introduction. .................................................................................................................. 19 Implementation criteria. ................................................................................................ 19 Taxiway centerline. ....................................................................................................... 20 Runway Guard Lights (RGLs). ..................................................................................... 23 Runway stop bar............................................................................................................ 25 Combination in-pavement stop bar and RGLs. ............................................................. 26 Clearance bar configuration. ......................................................................................... 26 Design. .......................................................................................................................... 27 Equipment and material. ............................................................................................... 36 Installation. .................................................................................................................... 37 Chapter 5. 5.1. 5.2. 5.3. 5.4. 5.5. 5.6. 5.7. 5.8. Land and Hold Short Lighting Systems......................................................................... 39 Introduction. .................................................................................................................. 39 Background. .................................................................................................................. 39 Definitions. .................................................................................................................... 39 Implementation criteria. ................................................................................................ 39 Configuration. ............................................................................................................... 39 Design. .......................................................................................................................... 40 Equipment and material. ............................................................................................... 42 Installation. .................................................................................................................... 42 Chapter 6. 6.1. 6.2. 6.3. 6.4. 6.5. 6.6. 6.7. 6.8. Airfield Miscellaneous Aids. ........................................................................................... 45 Airport rotating beacons................................................................................................ 45 System design................................................................................................................ 45 Installation. .................................................................................................................... 46 Maintenance. ................................................................................................................. 47 Beacon towers. .............................................................................................................. 47 Wind cones. ................................................................................................................... 48 Obstruction lights. ......................................................................................................... 49 Equipment and materials. .............................................................................................. 51 Chapter 7. 7.1. 7.2. Economy Approach Aids................................................................................................. 53 Introduction. .................................................................................................................. 53 Types of economy approach lighting aids..................................................................... 53 v AC 150/5340-30H 7/21/2014 7.3. 7.4. 7.5. 7.6. 7.7. Selection considerations. ............................................................................................... 53 Configurations. .............................................................................................................. 54 Design. .......................................................................................................................... 56 Equipment and material. ............................................................................................... 67 Installation. .................................................................................................................... 68 Chapter 8. 8.1. Radio Control Equipment. .............................................................................................. 73 Radio control equipment. .............................................................................................. 73 Chapter 9. 9.1. 9.2. 9.3. 9.4. 9.5. 9.6. 9.7. 9.8. 9.9. 9.10. 9.11. 9.12. Standby Power – Non-FAA. ............................................................................................ 77 Background. .................................................................................................................. 77 Definitions. .................................................................................................................... 77 FAA policy. ................................................................................................................... 77 Electrical power configurations. ................................................................................... 78 Design. .......................................................................................................................... 79 Equipment and material. ............................................................................................... 80 Installation. .................................................................................................................... 82 Inspection. ..................................................................................................................... 83 Tests. ............................................................................................................................. 84 Maintenance. ................................................................................................................. 84 Reducing electrical power interruptions. ...................................................................... 85 Engine generator equipment performance requirements............................................... 85 Chapter 10. 10.1. 10.2. 10.3. 10.4. 10.5. Pavement Types. .............................................................................................................. 87 General. ......................................................................................................................... 87 New pavement – rigid (concrete). ................................................................................. 87 New pavement – flexible (bituminous). ........................................................................ 89 Overlay – rigid. ............................................................................................................. 90 Overlay – flexible.......................................................................................................... 91 Chapter 11. 11.1. 11.2. 11.3. 11.4. 11.5. Fixture Mounting Bases. ................................................................................................. 93 General. ......................................................................................................................... 93 L-868 mounting bases. .................................................................................................. 93 Direct-mounted (inset) fixtures. .................................................................................... 95 Field adjustable L-868 mounting bases......................................................................... 97 Installation. .................................................................................................................... 97 Chapter 12. Equipment and Material. .............................................................................................. 101 12.1. General. ....................................................................................................................... 101 12.2. Light bases, transformer housings and junction boxes................................................ 101 12.3. Duct and conduit. ........................................................................................................ 101 12.4. Cable, cable connectors, plugs and receptacles........................................................... 102 12.5. Counterpoise (lightning protection system). ............................................................... 103 12.6. Light base ground........................................................................................................ 106 12.7. Light fixture bonding. ................................................................................................. 107 12.8. Concrete. ..................................................................................................................... 107 12.9. Steel reinforcement. .................................................................................................... 107 12.10. Adhesive and sealants. ................................................................................................ 107 12.11. Load-bearing lighting fixtures..................................................................................... 107 12.12. Inspection. ................................................................................................................... 108 12.13. Testing. ........................................................................................................................ 109 12.14. Auxiliary relays. .......................................................................................................... 110 12.15. Vault. ........................................................................................................................... 110 vi 7/21/2014 12.16. AC 150/5340-30H Maintenance. ............................................................................................................... 110 Chapter 13. 13.1. 13.2. 13.3. Power Distribution and Control Systems. ................................................................... 111 Introduction. ................................................................................................................ 111 Power distribution. ...................................................................................................... 111 Control systems. .......................................................................................................... 112 Appendix 1. Figures 1-113. ................................................................................................................. 117 Appendix 2. Airport Technical Advisory. ......................................................................................... 231 Appendix 3. Terms and Acronyms. ................................................................................................... 233 Appendix 4. Bibliography. .................................................................................................................. 239 Appendix 5. Typical Installation Drawings for Airport Lighting Equipment (includes Figures 114-139). .......................................................................................................................... 245 Appendix 6. Application Notes (includes Figures 140-143). ............................................................ 281 Appendix 7. Runway Status Light (RWSL) System (includes Figures 144-147). .......................... 293 List of Figures Figure 1. Legend and general notes. ........................................................................................................ 117 Figure 2. Runway and threshold lighting configuration (LIRL runways and MIRL visual runways)..... 118 Figure 3. Runway and threshold lighting configuration (HIRL precision instrument approach runway centerline not shown for HIRL. Non-precision instrument approach for MIRL). .. 119 Figure 4. Runway with taxiway at end. ................................................................................................... 120 Figure 5. Runway with blast pad (no traffic). .......................................................................................... 121 Figure 6. Lighting for runway with displaced threshold. ......................................................................... 122 Figure 7. Normal runway with taxiway. .................................................................................................. 123 Figure 8. Lighting for runway with displaced threshold. ......................................................................... 124 Figure 9. Lighting for runway with displaced threshold/usable pavement. ............................................. 125 Figure 10. Lighting for runway with displaced threshold not coinciding with opposite runway end...... 126 Figure 11. Lighting for runway with stopway. ........................................................................................ 127 Figure 12. Lighting for runway with displaced threshold and stopway. .................................................. 128 Figure 13. Runway with end taxiway. ..................................................................................................... 129 Figure 14. Lighting for runway with end taxiway and shortened ASDA. ............................................... 130 Figure 15. Lighting for runway with end taxiway and displaced threshold not coinciding with opposite runway end.............................................................................................................. 131 Figure 16. Typical straight taxiway sections (less than 200 ft. (61 m)). .................................................. 132 Figure 17. Spacing of lights on curved taxiway edges............................................................................. 133 Figure 18. Typical single straight taxiway edges (more than 200 ft. (61 m)). ......................................... 134 Figure 19. Typical single straight taxiway edges (less than 200 ft. (61 m)). ........................................... 135 Figure 20. Typical edge lighting configuration........................................................................................ 136 Figure 21. Typical edge lighting for portions of runways used as taxiway (when taxiway lights are “ON”). ................................................................................................................................... 137 Figure 22. Typical edge lighting for portions of runways used as taxiway (when runway lights are “ON”). ................................................................................................................................... 138 Figure 23. Light fixture wiring. ............................................................................................................... 139 Figure 24. Typical wiring diagram utilizing L-828 step-type regulator with external remote primary oil switch. .............................................................................................................................. 140 Figure 25. Typical wiring diagram utilizing L-828 step-type regulator with internal control power and primary oil switch. .......................................................................................................... 141 vii AC 150/5340-30H Figure 26. Figure 27. Figure 28. Figure 29. Figure 30. Figure 31. Figure 32. Figure 33. Figure 34. Figure 35. Figure 36. Figure 37. Figure 38. Figure 39. Figure 40. Figure 41. Figure 42. Figure 43. Figure 44. Figure 45. Figure 46. Figure 47. Figure 48. Figure 49. Figure 50. Figure 51. Figure 52. Figure 53. Figure 54. Figure 55. Figure 56. Figure 57. Figure 58. Figure 59. Figure 60. Figure 61. Figure 62. Figure 63. Figure 64. Figure 65. Figure 66. Figure 67. Figure 68. Figure 69. Figure 70. viii 7/21/2014 Typical basic 120-volt AC remote control system. ................................................................ 142 Alternative 120-volt AC remote control system. .................................................................... 143 Typical 120-volt AC remote control system with L-847 circuit selector switch.................... 144 Typical 48 VDC remote control system with 5-step regulator and L-841 relay panel. .......... 145 Typical 48 VDC remote control system with 3-step regulator and L-841 relay panel. .......... 146 Curves for estimating loads in high intensity series circuits. ................................................. 147 Curves for estimating loads in medium intensity series circuits. ........................................... 148 Runway centerline lighting layout.......................................................................................... 149 Touchdown zone lighting layout. ........................................................................................... 150 Section through non-adjustable base and anchor, base and conduit system, rigid pavement. 151 Section through non-adjustable base and anchor, base and conduit system, flexible pavement. .............................................................................................................................. 152 Runway centerline light – shallow base and conduit installation. .......................................... 153 Saw kerf wireway details........................................................................................................ 154 Saw kerf orientation details – R/W centerline and TDZ lights............................................... 155 Transformer housing installation details inset type lighting fixtures. .................................... 156 Typical equipment layout, inset type lighting fixtures. .......................................................... 157 Junction box for inset fixture installation. .............................................................................. 158 Typical taxiway centerline lighting configuration for non-standard fillets (centerline light spacing for operations above 1,200 ft. (365 m) RVR). ......................................................... 159 Color-coding of exit taxiway centerline lights. ...................................................................... 160 Taxiway centerline lighting configuration for acute-angled exits. ......................................... 161 Controlled stop bar design and operation – “GO” configuration. .......................................... 162 Typical taxiway centerline lighting configuration for standard fillets (centerline light spacing for operations above 1,200 ft. (365 m) RVR). ......................................................... 163 Taxiway centerline light beam orientation. ............................................................................ 164 In-pavement runway guard light configuration. ..................................................................... 165 Elevated RGL and stop bar configuration. ............................................................................. 166 Typical light beam orientation for in-pavement RGLs and stop bars..................................... 167 Clearance bar configuration at a low visibility hold point...................................................... 168 Curves for estimating primary load for taxiway centerline lighting systems. ........................ 169 Typical elevated RGL installation details............................................................................... 170 Typical in-pavement RGL external wiring diagram – power line carrier communication, one light per remote............................................................................................................... 171 Typical in-pavement RGL external wiring diagram – power line carrier communication, multiple lights per remote...................................................................................................... 172 Typical in-pavement RGL external wiring diagram – dedicated communication link. ......... 173 In-pavement RGL alarm signal connection. ........................................................................... 174 Controlled stop bar design and operation – “STOP” configuration. ...................................... 175 Controlled stop bar design and operation – intermediate configuration. ................................ 176 Controlled stop bar design and operation – “STOP” configuration for A/C 2. ...................... 177 Typical layout for land and hold short lights. ......................................................................... 178 Typical wireway installation details for land and hold short lights. ....................................... 179 Sawing and drilling details for in-pavement land and hold short lights. ................................ 180 Typical block diagram for land and hold short lighting system. ............................................ 181 Typical curve for determining maximum separation between vault and control panel with 120-volt AC control............................................................................................................... 182 Beacon dimensions. ................................................................................................................ 183 Calculations for determining wire size. .................................................................................. 184 Typical automatic control. ...................................................................................................... 185 120-volt AC and 48-volt DC remote control. ......................................................................... 186 7/21/2014 AC 150/5340-30H Figure 71. Typical structural beacon tower. ............................................................................................ 187 Figure 72. Typical tubular steel beacon tower. ........................................................................................ 188 Figure 73. Typical airport beacon tip-down pole. .................................................................................... 189 Figure 74. Typical pre-fabricated beacon tower structure. ...................................................................... 190 Figure 75. Typical location of supplemental wind cone. ......................................................................... 191 Figure 76. Externally lighted wind cone assembly (frangible). ............................................................... 192 Figure 77. Typical layout for MALSF. .................................................................................................... 193 Figure 78. Typical layout for REIL. ........................................................................................................ 194 Figure 79. Typical ODALS layout........................................................................................................... 195 Figure 80. PAPI obstacle clearance surface. ............................................................................................ 196 Figure 81. PAPI signal presentation. ....................................................................................................... 197 Figure 82. Correction for runway longitudinal gradient. ......................................................................... 198 Figure 83. General wiring diagram for MALSF with 120-volt AC remote control................................. 199 Figure 84. Typical wiring diagram for MALSF controlled from runway lighting circuit. ...................... 200 Figure 85. Typical field wiring circuits for MALSF................................................................................ 201 Figure 86. Typical installation details for frangible MALS structures – 6 foot (1.8 m) maximum. ........ 202 Figure 87. Typical wiring for REILs multiple operation. ........................................................................ 203 Figure 88. Typical wiring for REIL series operation. .............................................................................. 204 Figure 89. FAA L-880 Style B (constant current) system wiring diagram. ............................................. 205 Figure 90. FAA L-880 Style A (constant voltage) system wiring diagram. ............................................ 206 Figure 91. PAPI Light Housing Unit (LHU) installation detail. .............................................................. 207 Figure 92. Typical installation details for Runway End Identifier Lights (REILs). ................................ 208 Figure 93. Configuration “A” electrical power........................................................................................ 209 Figure 94. Typical KVA input requirements. .......................................................................................... 210 Figure 95. Typical wiring diagram for configuration “A” electrical power. ........................................... 211 Figure 96. Typical equipment layout for configuration “A” electrical power. ........................................ 212 Figure 97. Configuration “B” electrical power. ....................................................................................... 213 Figure 98. Typical wiring diagram for Configuration “B” electrical power............................................ 214 Figure 99. Typical wiring diagram for Configuration “C” power. .......................................................... 215 Figure 100. Flexible pavement or overlay installation............................................................................. 216 Figure 101. Use of alignment jig, no reference edge available, non-adjustable base and conduit system. ................................................................................................................................... 217 Figure 102. Use of alignment jig, reference edge available, non-adjustable base and conduit system. .. 218 Figure 103. In-pavement shallow base runway edge end or threshold light. ........................................... 219 Figure 104. In-pavement shallow base runway centerline or TDZ light. ................................................ 220 Figure 105. Sawing and drilling details for in-pavement taxiway centerline lights ............................. 221 Figure 106. Wiring details for direct- and base-mounted taxiway centerline lights. ............................... 222 Figure 107. Typical transformer housing and conduit installation details for taxiway centerline lights. 223 Figure 108. Adjustment of edge light elevation for high snowfall areas. ................................................ 224 Figure 109. Cable and duct markers. ....................................................................................................... 225 Figure 110. Counterpoise installation. ..................................................................................................... 226 Figure 111. Power and control system block diagram. ............................................................................ 227 Figure 112. Typical PLC control system block diagram. ........................................................................ 228 Figure 113. PC control system block diagram. ........................................................................................ 229 Figure 114. Typical standard details for runway and taxiway edge lights –high intensity light – nonadjustable base-mounted. ...................................................................................................... 246 Figure 115. Typical standard details for runway and taxiway edge lights –medium / high intensity light – non-adjustable base-mounted. .................................................................................... 247 Figure 116. Typical standard details for runway and taxiway edge lights –medium intensity light – stake-mounted. ...................................................................................................................... 248 Figure 117. Typical counterpoise and ground rod connections. .............................................................. 249 ix AC 150/5340-30H 7/21/2014 Figure 118. Figure 119. Figure 120. Figure 121. Figure 122. Figure 123. Figure 124. Figure 125. Figure 126. Figure 127. Figure 128. Identification (ID) tag detail. ................................................................................................ 250 Standard details for underground cable installation – typical multiple bank layout............. 251 Standard details for underground cable installation – Type A. ............................................ 252 Standard details for underground cable installation – Type B.............................................. 253 Standard details for underground cable installation – Type C.............................................. 254 Standard details for underground cable installation – plowed cable. ................................... 255 Standard details for underground cable installation – plowed cable. ................................... 256 Standard details for taxiway hold and guidance sign – sign – single pedestal. .................... 257 Standard details for taxiway hold and guidance sign – sign – multiple pedestal. ................ 258 Standard details for taxiway hold and guidance sign – Detail A. ......................................... 259 Standard details for pivoting rotating beacon pole – rotating beacon and mounting bracket detail. ........................................................................................................................ 260 Figure 129. Standard details for pivoting rotating beacon pole – locking device detail. ......................... 261 Figure 130. Standard details for pivoting rotating beacon pole – pivot detail. ........................................ 262 Figure 131. Standard details for pivoting rotating beacon pole. .............................................................. 263 Figure 132. Standard details for wind cone foundation (L-807). ............................................................. 264 Figure 133. Standard details for wind cone – 12 ft. (3.7 m) wind cone. .................................................. 265 Figure 134. Standard details for Precision Approach Path Indicators (PAPIs) – PAPI light unit locations. ............................................................................................................................... 266 Figure 135. Standard details for Precision Approach Path Indicators (PAPIs). ...................................... 267 Figure 136. Standard details for Precision Approach Path Indicators (PAPIs) – Section A-A. .............. 268 Figure 137. Standard details for runway end identifier light power and control derived from runway circuit – profile view. ............................................................................................................ 269 Figure 138. Standard details for runway end identifier light power and control derived from runway circuit – plan view. ................................................................................................................ 270 Figure 139. Location of entrance-exit lights (in lieu of guidance signs). ................................................ 271 Figure 140. Controlled output sign block diagram. ................................................................................. 281 Figure 141. Typical power line carrier system......................................................................................... 283 Figure 142. Load example for in pavement RGL circuit. ........................................................................ 288 Figure 143. ALCMS block diagram. ....................................................................................................... 291 Figure 144. REL configuration for taxiways at 90 degrees. .................................................................... 295 Figure 145. Angled configuration. ........................................................................................................... 296 Figure 146. Takeoff/hold lights. .............................................................................................................. 298 Figure 147. Runway intersection lights. .................................................................................................. 300 List of Tables Table 2-1. Straight taxiway edge light spacing. ........................................................................................... 8 Table 2-2. Edge lighting system design guide. .......................................................................................... 10 Table 2-3. Equipment and materials. ......................................................................................................... 13 Table 4-1. Longitudinal dimensions. ......................................................................................................... 21 Table 4-2. Equipment and material used for low visibility lighting systems............................................. 37 Table 5-1. Equipment and material used for land and hold short lighting systems. .................................. 42 Table 7-1. Threshold crossing heights. ...................................................................................................... 61 Table 7-2. Aiming of Type L-880 (4 box) PAPI relative to pre-selected glide path. ................................ 61 Table 7-3. Aiming of Type L-881 (2 box) PAPI relative to pre-selected glide path. ................................ 61 Table 8-1. Interface of radio control with airport visual aids. ................................................................... 75 Table 13-1. AGL control system response times. .................................................................................... 115 x 7/21/2014 AC 150/5340-30H Chapter 1. Introduction. 1.1. General. Numerous airport visual aids are available to provide information and guidance to pilots maneuvering on airports. These aids may consist of single units or complex systems composed of many parts. Often visual aids have different performance requirements and configurations, but may share common installation procedures. For example, installation procedures for in-pavement lighting systems are essentially the same, yet the lighting systems may perform different functions. This AC provides installation details for all airport visual aids in one document. Performance specifications and configuration details for the various visual aids can be found in the referenced ACs. Drawings in Appendix 5 depict typical installation methods for various types of airport lighting equipment. 1.2. Scope. This AC provides installation methods and techniques for airport visual aids. The standards contained herein are standards the FAA requires in all applications involving airport development of this nature. These standards must be met where lighting systems are required for FAA-developed procedures. Installations should conform to the National Electrical Code (NEC) and local codes where applicable. See referenced materials. 1.3. Airport construction safety. During airport construction, the use of a Construction Safety Phasing Plan is mandatory for all projects using funds from Passenger Facility Charge (PFC) and Airport Improvement Project (AIP). See AC 150/5370-2, Operational Safety on Airports during Construction, for additional information and requirements. 1.4. Mixing of light source technologies. The increasing use of airport light emitting diode (LED) light fixtures on the air operations area (AOA) has caused concerns when LED light fixtures are interspersed with their incandescent counterparts. LED light fixtures are essentially monochromatic (aviation white excepted) and may present a difference in perceived color and/or brightness than an equivalent incandescent fixture. These differences can potentially distort the visual presentation to a pilot. Therefore, LED light fixtures must not be interspersed with incandescent lights of the same type. Example: An airport adds an extension to a runway. On the existing runway, the runway centerline light fixtures are incandescent. The airport decides to install LED runway centerline fixtures on the new section of runway and retains the incandescent fixtures on the existing section. This interspersion of dissimilar technology is not approved for installation. In addition, defective incandescent fixtures must not be replaced with their LED counterparts. When replacing a defective light fixture, make certain that the replacement uses the same light source technology to maintain a uniform appearance. LED Technology System(s) that are not to be interspersed: • Runway Guard Lights – each pair of elevated RGLs must be the same technology. For inpavement lights, do not mix LED with incandescent fixtures in the same bar. 1 AC 150/5340-30H 1.5. 7/21/2014 • Touchdown Zone Lights • Runway Edge Lights including Threshold, End and Stopway • Signs per location – do not collocate LED signs with incandescent signs. Example: runway holding position signs on both sides of a taxiway, holding position signs on both sides of a runway, separate signs that form a sign array. • Taxiway curved segments (centerline and edge) • Taxiway Straight Segments (centerline and edge) • Approach Light Systems • Stop Bars • Runway Centerline • Lead-on and Lead-off lights. • Precision Approach Path Indicator (PAPI) Airports Geographical Information Systems (GIS) database. When airport visual aids are newly installed or relocated, all relevant information in the Airports GIS database should be updated and verified by National Geodetic Survey (NGS) per AC 150/5300-18, General Guidance and Specifications for Submission of Aeronautical Surveys to NGS: Field Data Collection and Geographic Information System (GIS) Standard. 2 7/21/2014 AC 150/5340-30H Chapter 2. Runway and Taxiway Edge Lighting Systems. 2.1. General. Edge lighting systems are used to outline usable operational areas of airports during periods of darkness and low visibility weather conditions. These systems are classified according to the intensity or brightness produced by the lighting system. This chapter covers standards for the design and installation of the following systems (see Figure 1 in Appendix 1 for the legend for Figures 2 – 22): Runway edge lighting systems. Runway edge lights define the edge of the runway. The following standard systems are described in this section: LIRL MIRL HIRL - low intensity runway lights medium intensity runway lights high intensity runway lights Taxiway edge lighting systems. Taxiway edge lights define the edge of the taxiway. The standard taxiway edge lighting system for airports is described in this section: MITL 2.1.1. medium intensity taxiway lights Selection criteria. The selection of a particular edge lighting system is generally based on the operational needs per the following guidelines: LIRL MIRL HIRL MITL - install on visual runways (for runways at small airports), install on visual runways or non-precision instrument runways, install on precision instrument runways, install on taxiways and aprons at airports where runway lighting systems are installed. As stated, the above are general selection criteria. However, the airport surface requirements for specific approach procedures are the determining factor for system selection. See AC 150/5300-13, Airport Design, for more guidance. Any runway edge lighting system requires that the airport be equipped with a rotating beacon meeting the requirements of AC 150/5345-12, Specification for Airport and Heliport Beacons. 2.1.2. Runway edge light configurations. A runway edge lighting system is a configuration of lights that defines the lateral and longitudinal limits of the usable landing area of the runway. Two straight lines of lights installed parallel to and at equal distances from the runway centerline define the lateral limits. The longitudinal limits of the usable landing area are defined at each end of the area by straight lines of lights called threshold/runway end lights, which are installed perpendicular to the lines of runway edge lights. Table 2-3, Equipment and Materials, provides information on the recommended light fixture for each application. a. Edge lights. (1) Colors. 3 AC 150/5340-30H 7/21/2014 (a) LIRL. The runway edge lights emit white light per Figure 2. (b) MIRL and HIRL. The runway edge lights emit white light except in the caution zone (not applicable to visual runways) which is the last 2,000 ft. (610 m) of runway or onehalf the runway length, whichever is less. Runway edge lights emit yellow light in the caution zone (runway edge lights emit yellow light in the direction facing the instrument approach threshold and white light in the opposite direction). Instrument approach runways are runway end specific, meaning a runway may have an instrument approach on one end and a non-instrument approach on the opposite end. However, when there is an instrument approach at each runway end, yellow/white lights are installed at each runway end in the directions described above. The yellow lights indicate caution on rollout after landing. An example is shown in Figure 3. (2) Location and spacing. (a) General. The runway edge lights are located on a line parallel to the runway centerline at least 2 ft. (0.6 m), but not more than 10 ft. (3 m), from the edge of the full strength pavement designated for runway use (see Figure 108). On runways used by jet aircraft, the lights should be located at 10 ft. (3 m) to avoid possible damage by jet blast. The lights should be located 2 ft. (0.6 m) from the edge of the full strength pavement for runways not used by jet aircraft. Note: Runway edge lights may be increased in height per Figure 108 for operation in heavy snowfall areas. The edge lights are uniformly spaced and symmetrical about the runway centerline, such that a line between light units on opposite sides of the runway is perpendicular to the runway centerline. Longitudinal spacing between light units must not exceed 200 ft. (61 m), except as described in paragraph 2.1.2.a(2)(b)i. Use the threshold/runway end lights as the starting reference points for longitudinal spacing calculations during design. Note: See AC 150/5340-26, Maintenance of Airport Visual Aid Facilities, for additional information about the toe-in of runway edge light fixtures. Follow the manufacturer’s instructions for proper light fixture toe-in alignment. (b) Intersections. i. 4 LIRL/MIRL. For runways with MIRL or LIRL installed and where the configuration of the runway intersection does not allow for the matching of the runway edge lights on opposite sides of the runway to be maintained, the distance between light units on the same side of the runway must not exceed 400 ft. (122 m). On the side of the runway opposite the intersection, install a single elevated runway edge light while maintaining the designed spacing per Figure 2. For MIRL, if the distance between the runway edge lights units is greater than 400 ft. (122 m), install an L-852D, taxiway centerline light fixture (per AC 150/5345-46, Specification for Runway and Taxiway Light Fixtures; note that AC 150/5345-46 contains all type numbers referenced in this document, such as L-852), modified to produce white light (by removing the filters if an incandescent lamp is used) or white/yellow and maintain the designed spacing per Figure 3. 7/21/2014 AC 150/5340-30H ii. HIRL. For runways approved for instrument landing system (ILS) CAT III operations with HIRL installed at runway intersections, install L-850C, flush inpavement light fixtures (described in AC 150/5345-46), to maintain uniform spacing. For other operations on runways with HIRL, the installation of an in-pavement fixture should be based on the following: a. The availability of other visual cues at the intersection, such as guidance signs or centerline lighting. b. The geometric complexity of the intersection, such as crossing runways. When the gap exceeds 400 ft. (122 m) install an in-pavement light fixture to maintain uniform spacing. c. Whether the addition of an in-pavement fixture could confuse ground operations. (c) Runway sections used as taxiways. For runway or sections of runways used as taxiways, the runway/taxiway must have the specified runway lights with the designed spacing maintained on the dual-purpose area. It is permissible to install taxiway edge lights on the dual-purpose area. Taxiway edge lights must be positioned so that they do not obscure the runway edge lights. Taxiway centerline lighting compliant with Chapter 4 is preferred. The control systems must be designed such that either the taxiway lights or the runway lights are on, but both runway and taxiway lights must not be illuminated at the same time. Note: The lights on the entire runway must be off when the taxiway lights are illuminated. See Figure 21 and Figure 22. In some cases, where a section of the runway is used as a taxiway, it may be desirable to install a controllable stop bar to prevent taxiing aircraft from entering an intersecting runway. The stop bar should be interlocked with the taxiway lights so that it is on when the taxiway lights are on. b. Threshold/runway end lights. (1) Color. (a) Runway thresholds. Threshold lights emit green light outward from the runway and emit red light toward the runway to mark the ends of the runway. The green lights indicate the landing threshold to arriving aircraft and the red lights indicate the end of the runway for departing aircraft. The red and green lights are usually combined into one fixture and special lenses or filters are used to emit the desired light in the appropriate direction. The layout details for runway threshold lights are shown in Figure 2, Figure 3, Figure 4, and Figure 5. (b) Displaced runway thresholds. When the runway threshold is displaced, the lights located in the area before the threshold emit red light toward the approach. The threshold lights located at the displaced threshold emit green light outward from the runway threshold. Examples of threshold lighting when the landing threshold is displaced from the actual runway threshold are per Figure 6. Refer to AC 150/5300-13 for additional information about obstructions with regard to displaced thresholds and declared distances. 5 AC 150/5340-30H 7/21/2014 (c) Light fixtures. Light fixtures in each group on both sides of a runway threshold should be either all elevated or all in pavement. Mixing of elevated and in-pavement light fixtures in the same group will result in inconsistent light output. (2) Location and spacing. (a) General. The combination threshold and runway end lights are located on a line perpendicular to the extended runway centerline not less than 2 ft. (0.6 m) and not more than 10 ft. (3 m) prior to the designated runway threshold. The lights are installed in two groups located symmetrically about the extended runway centerline. The outermost light in each group is located in line with the runway edge lights. The other lights in each group are located on 10 ft. (3 m) centers toward the extended runway centerline. Coordinate locations and spacing of threshold/runway end lights with other plans for future lighting equipment. Approach lighting systems are equipped with threshold lighting located 2 ft. (0.6 m) to 10 ft. (3 m) from the threshold. If other airport navigational equipment that is installed at the threshold prevents the lights from being properly spaced, each light in a group may be offset not more than 1 ft. (0.3 m) in the same direction. i. Runways with LIRL/MIRL. Threshold/runway end lights installed on visual runways with LIRL or MIRL must have 3 lights in each group per Figure 2. ii. Runways with MIRL/HIRL. Threshold/runway end lights installed on non-precision instrument runways with MIRLs and precision instrument runways with HIRLs must have 4 lights in each light group per Figure 3. (b) Displaced threshold. When the threshold is displaced from the end of the runway or paved area, and access by aircraft prior to the threshold is allowed, the threshold lights are located outboard from the runway per Figure 6. The innermost light of each group is located in line with the line of runway edge lights, and the remaining lights are located outward, away from the runway, on 10 ft. (3 m) centers on a line perpendicular to the runway centerline. When the displaced runway area is usable for takeoff, the runway edge lights in the displaced area are red/white edge lights or red/yellow edge lights, with the red lens facing the approaching aircraft per Figure 6. (c) Runways where declared distances are adjusted. Airport designs for constrained airports may require implementation of runway declared distance concepts to meet runway safety area (RSA), runway object free area (ROFA) or the runway protection zone (RPZ) standards in AC 150/5300-13. The criteria for selecting the applicable configuration are described in AC 150/5300-13. The marking for declared distance runways must comply with the standards in AC 150/5340-1, Standards for Airport Markings, and signing must comply with the standards in AC 150/5340-18, Standards for Airport Sign Systems. For configurations not covered by this AC contact the FAA Airports Regional Office for guidance. Guidance for Declared Distances is provided in Appendix 1 of this AC in Figures 7 thru 15. 2.1.3. Stopway edge lights. Definition of a stopway: A stopway is an area beyond the takeoff runway, centered on the extended runway centerline, and designated by the airport owner for use in decelerating an airplane during a rejected takeoff. It must be at least as wide as the runway and able to support an airplane during a 6 7/21/2014 AC 150/5340-30H rejected takeoff without causing structural damage to the airplane. See Figure 11 and Figure 12 for illustrations of stopways. a. Color. The stopway edge lights emit unidirectional red light in the takeoff direction of the runway. b. Location and spacing. Stopway lights are placed along its full length in two parallel rows that are equidistant from the runway centerline and coincident with the rows of runway edge lights. The spacing between the lights and distance from the edge is the same as runway edge lights per paragraph 2.1.2. Lights must also be placed at the end of the stopway (spaced symmetrically in relation to the extended runway centerline) and no more than 10 ft. (3 m) outboard of the stopway edge per Figure 11 and Figure 12. For visual runways with LIRL/MIRL, use two groups of three lights. For non-precision and precision instrumented runways use two groups of 4 lights. 2.1.4. Taxiway edge light configurations. Taxiway edge lighting systems are configurations of lights that define the lateral limits of the taxiway. a. Color. The taxiway edge lights emit blue light, and edge reflectors reflect blue. b. Location and spacing. Fixtures in the edge lighting system are located in a line parallel to the taxiway centerline not more than 10 ft. (3 m) outward from the edge of the full strength pavement. See Figure 108 for additional details about light fixture height versus lateral location requirements in areas with high snowfall. Reflectors may be installed per paragraph 2.1.4.c of this section in lieu of, or to enhance taxiway edge lights. The spacing for taxiway edge lights is calculated based on the taxiway configuration. The methods of calculating taxiway edge light spacing are described below: Note: The use of in-pavement taxiway edge lighting fixtures should be restricted to where elevated lights may be damaged by jet blast or where they interfere with aircraft operations. (1) Straight sections. The edge lights are spaced symmetrically using the criteria outlined in Table 2-1, Straight Taxiway Edge Light Spacing. Lights installed on opposite sides of a straight taxiway are aligned such that opposing lights are in a line perpendicular with the taxiway centerline. Examples of taxiway lighting for straight taxiway sections are shown in Figure 16, Figure 18, and Figure 19. 7 AC 150/5340-30H 7/21/2014 Table 2-1. Straight taxiway edge light spacing. Section Length (L) L ≤ 50 ft. (15 m) L > 50 ft. (15 m) and L ≤ 100 ft. (30 m) L > 100 ft. (30 m) and L ≤ 200 ft. (61 m) L > 200 ft. (61 m) 1 2 3 Number, Edge Lights (N) (per side) 1 2 Maximum Spacing (Max) Spacing (S) 50 ft. (15 m) L 3 50 ft. (15 m) L/2 3 [(L/max) + 1] 2, 3 [(L/max) + 1] 2 100 ft. (30 m) 50 ft. (15 m) (single edges) 3 100 ft. (30 m) (single edges) 3 200 ft. (61 m) L/2 L/(N-1) 3 L/(N-1) Number (N) excludes lights required for end and entrance/exit indicators. Round value up to the next whole number, i.e., 1.31 becomes 2. Applies to single straight edges of taxiways at taxiway “T” intersections, and to where the single straight taxiway edge is not parallel with the opposite side, such as is the case at intersections. See Figure 18 and Figure 19. (2) Curved sections. Curved taxiway edges require shorter spacing of edge lights. The spacing is determined based on the radius of the curve. The applicable spacing for curves is per Figure 17. The taxiway edge lights are uniformly spaced. Curved edges of more than 30 degrees from point of tangency (PT) of the taxiway section to PT of the intersecting surface must have at least three edge lights. For radii not listed in Figure 17 determine spacing by linear interpolation. Taxiway light spacing on curved sections at other than Part 139, Certification of Airports, certificated airports (example: General Aviation airports) may be reduced per Figure 17. In such cases, like curves on an airport will have the same spacing. (3) Intersections. Install end indicators on straight taxiway sections 200 ft. (61 m) or longer. End indicators are additional taxiway edge lights installed before the intersection spaced 50 ft. (15 m) from the last light on straight taxiway sections. These lights are installed on sections of taxiways that are more than 200 ft. (61 m) long, where edge light spacing exceeds 60 ft. (18 m). Figure 18 and Figure 19 show typical placement of end indicators. (4) Runway-taxiway intersections. Taxiway guidance signs are installed at runway-taxiway intersections to define the throat or entrance into the intersecting taxiing route. Where taxiway signs would interfere with aircraft operations, or at small general aviation (GA) airports, dual taxiway lights spaced per Appendix 5, Figure 139, may be installed instead of the sign. The taxiway lights used are L-861T fixtures. Taxiway lights used per the above must be illuminated when the runway edge lights are on. c. Use of reflectors. Reflectors are permitted to enhance taxiway lighting systems installed on short taxiway sections, curves and intersections (see Figure 16 and Figure 17). In such cases, lights are installed to meet the spacing requirements and reflectors are installed uniformly between the lights. Reflectors are also permitted in lieu of edge lights where a centerline system is installed. In such cases, reflectors must be installed using the required spacing for taxiway edge lights as specified in this AC. See AC 120-57, Surface Movement Guidance and Control System, for additional guidance about the use of retroreflective markers. Appendix 1, Figure 108 (shows elevated light height versus the distance from the defined pavement edge) must also apply to the use of Type II retroreflective markers in areas with high snowfall. Retroreflective markers are 8 7/21/2014 AC 150/5340-30H described in AC 150/5345-39, FAA Specification L-853, Runway and Taxiway Retroreflective Markers. 2.1.5. System design. Coordinate the lighting system design with the existing and future airport plans. Airport drawings will show existing system(s) layout and available utilities. Install the conduits and ducts needed for the lighting system prior to paving operations to eliminate the expense of installing these utilities in existing pavement. Airport drainage systems may influence the location of cable ducts and trenches. Develop design drawings showing the dimensional layout of the lighting system prior to construction. Examples of system layouts are per Figure 20, Figure 21, and Figure 22, for high-density traffic airports. a. Lighting fixtures. The lighting fixtures installed in the edge lighting systems are either basemounted or stake-mounted. Base mounts are used for either elevated fixtures or in-pavement fixtures. In-pavement fixtures are not permitted for the full length of the runway. They are typically used in areas where aircraft may roll over the fixture and require load-bearing bases. Stake mounting is typically less expensive than base mounting; however, base mounting provides additional protection for this equipment and makes the equipment more accessible for maintenance. Stake mounting requires the transformers, cables and connectors be buried in the earth. A typical drawing of fixture mountings is per Figure 23. Base-mounted fixtures must be installed using series circuits only and are recommended for HIRL, MIRL, or MITL. Stakemounted fixtures can be installed with either series or parallel circuits. b. Electrical power (series vs. parallel circuits). Series powered circuits with isolation transformers are recommended for the HIRL, MIRL, and MITL lighting systems. The advantages of the series circuits are: 1) uniform lamp brightness, 2) lower installation cost for long runways, generally over 4,000 ft. long, 3) reduced cold-start burnouts and in-rush currents on turn-on, and 4) unintentional grounding will not shut the system down. Parallel power circuits are recommended for LIRL, but may also be used for MIRL or MITL. Parallel circuits have a lower installation cost for short runways, 4,000 ft. or less. Parallel circuits should be designed using a 120/240-volt AC, single-phase, 3-wire system with a shared neutral. Interleave the circuits so that each adjacent fixture is on a separate leg. Series circuits may also be interleaved, considering requirements for equipment such as regulators and adjacent lamp monitoring during design of the system. If two or more circuits are used to power the edge lights for one runway and loss of power to any of those circuits will leave more than 400 ft. of the runway without edge lights, the circuits should be coupled such that if one is energized both are energized, or if one is de-energized both are de-energized. For additional technical information about airport lighting circuit interleaving, see International Civil Aviation Organization (ICAO), Aerodrome Design Manual, Document 9157-AN/901, Part 5, Electrical Systems, for sale at: http://www.icao.int/publications/catalogue/cat_2014_en.pdf . c. Power source and monitoring. Series powered airport lighting circuits are powered by constant current regulators (CCRs). The regulators and the associated monitoring system are described in AC 150/5345-10, Specification for Constant Current Regulators and Regulator Monitors. The CCRs are designed to provide the desired number of brightness steps. Some regulators, particularly Silicon Controlled Rectifier (SCR) designs, emit electromagnetic interference (EMI) that may degrade the performance of other air navigational equipment, such as computers, radars, instrument landing systems, radio receivers, very high frequency omnidirectional radio ranges, etc. See Appendix 2 for more information. Runway edge lighting systems that support CAT II or CAT III operations should be remotely monitored and must provide the monitoring information to the airport traffic control tower (ATCT). The monitoring systems must be capable of detecting 9 AC 150/5340-30H 7/21/2014 if more than 10 percent of the lights are inoperative. See AC 150/5340-26 for airport lighting operational tolerances. Table 2-2. Edge lighting system design guide. Lighting System HIRL MIRL LIRL MITL 1 2 Installation Power Fixture System Type Mounting RUNWAY EDGE LIGHTING Inset 1 Base L-850C Series Base or Elevated L-862 Stake Inset 1 Base L-852D Series Base or Series or Elevated L-861 Stake Parallel Elevated Inset Elevated Base or Stake L-860 Series or Parallel TAXIWAY EDGE LIGHTING Base L-852T Series Base or Series or L-861T Stake Parallel Number of Steps Associated Threshold Design Fixtures 5 8 lights L-862E 3 6 or 8 lights L-861SE 2 L-861E 2 1 6 lights L-860E 3 3 Inset fixtures are not permitted for the full length of the runway. They are typically installed in areas where aircraft may roll over the fixture. For runways with either a Precision Approach Path Indicator (PAPI), runway end identifier lights (REIL), medium approach light system (MALS), or lead-in lighting system (LDIN), L-861E light fixture may be installed in lieu of the L-861SE. An L-861SE light fixture should be used for MIRL if there is no PAPI, REIL, MALS, or LDIN present. d. Brightness steps. The brightness of the lamps is specified in steps that are defined as a percentage of the full brightness of the lamp. (AC 150/5345-46 contains the specifications for the light fixtures.) The following tables specify the appropriate lamp current or voltage to achieve each brightness step: (1) High intensity systems. The HIRL have five brightness steps as follows: Step 5 Step 4 Step 3 Step 2 Step 1 Percent Brightness 100 25 5 1.2 0.15 Lamp Current 6.6 A 5.2 A 4.1 A 3.4 A 2.8 A (2) Medium intensity systems. The MIRL and MITL, when installed using a series circuit and powered by an L-828 or L-829 regulator, have three brightness steps as follows: Step 3 Step 2 Step 1 10 Percent Brightness 100 30 10 Lamp Current Series Parallel 6.6 A 120 V 5.5 A 85 V 4.8 A 60 V 7/21/2014 AC 150/5340-30H When MITL are installed using a parallel circuit, only one brightness step is required, although it may be desirable to provide equivalent brightness steps as obtained with the series circuit. This may be accomplished by use of a variable transformer, autotransformer, or other means. (3) Low intensity systems. The LIRL have only one brightness step, 100%. e. Control methods. The edge lighting systems should have provisions for local and/or remote control methods. Remote controls are recommended for locations served by an airport traffic control tower, flight service station, or other manned offices where the system(s) operates. Refer to Chapter 13 for additional information about control systems. (1) Local control. Local controls may be designed using direct switching at the site or automatic controls such as a photoelectric control device or timer switch with provisions for switching from automatic to manual control. (2) Remote control. Remote controls may be designed using a fixed-wire method or radio control with L-854 equipment per AC 150/5345-49, Specification L-854, Radio Control Equipment. Figure 24, Figure 25, Figure 26, Figure 27, Figure 28, Figure 29, and Figure 30 show some typical applications for remote controls. (a) 120 volts AC. Where the distance between the remote control panel and the vault is not great enough to cause an excessive voltage drop (5%) in the control leads, the standard control panel switches should be used to operate the control relays directly. Control relays supplying power to the regulators must have coils rated for the control voltage. Conductor size of the control cable should be of a size that will not cause more than a 5% voltage drop. The voltage rating of the conductor insulation must be rated for the system voltage. Refer to Chapter 13 for additional guidance. (b) 120 volts AC – Auxiliary Relay. Special low-burden pilot auxiliary relays, having proper coil resistance to reduce control current, may be used to obtain additional separation distance with 120-volt AC control circuits. It may be advantageous to use these relays to expand existing 120-volt AC control circuits. (c) 48 Volts DC. Where the distance between control panel and the vault would cause an excessive voltage drop, a low voltage (48-volt DC) control system should be used. In such a system, remote control panel switches activate sensitive pilot relays, such as those specified in AC 150/5345-13, Specification for L-841 Auxiliary Relay Cabinet Assembly for Pilot Control of Airport Lighting Circuits, which, in turn, control the regulator relays. Use an appropriately sized cable, of a type listed for use as direct earth burial, to connect the control panel to the pilot relays. The DC control system is adequate for up to 7,900 ft. (2408 m) separation between control point and vault. For typical application details, see Figure 29, Figure 30 and AC 150/5345-3, Specification for L-821, Panels for the Control of Airport Lighting. f. Runway Visual Range (RVR) connections. Where RVR equipment is to be installed, provide two No. 12 AWG wires for 120-volt AC control, or two No. 19 wires if 48-volt control is used, between the control tower and the vault. The wires in the vault connect to an interface unit provided with the RVR equipment. The wires in the tower connect to RVR equipment. All RVR connections must be per instructions provided with the RVR system and made by personnel responsible for the RVR or their designee. 11 AC 150/5340-30H 2.1.6. 7/21/2014 Equipment and materials. Equipment and material covered by ACs are referred to by item numbers and the associated AC numbers where the equipment is specified - all pertinent ACs and specifications are referenced by number and title in Appendix 4. Equipment not covered by FAA specifications, such as distribution transformers, circuit breakers, cutouts, relays, and other commercial items of electrical equipment, must conform to the applicable rulings and standards of the electrical industry and local code regulations. Electrical equipment must be tested and certified by an Occupational Safety and Health Administration (OSHA) recognized Nationally Recognized Testing Laboratory (NRTL) and should bear that mark. A current list of NRTLs can be obtained by contacting the OSHA NRTL Program Coordinator. Table 2-3 contains a list of equipment and material used for runway and taxiway edge lighting systems described in this section. See Chapter 12 for additional information. a. b. c. d. e. f. g. h. i. j. k. l. m. n. o. 12 Light bases, transformer housings and junction boxes. See paragraph 12.2. Duct and conduit. See paragraph 12.3. Cable, cable connectors, plugs and receptacles. See paragraph 12.4. Counterpoise (lightning protection). See paragraph 12.5. Light base ground. See paragraph 12.6. Light fixture bonding. See paragraph 12.7. Concrete. See paragraph 12.8. Steel reinforcement. See paragraph 12.9. Adhesive and sealants. See paragraph 12.10. Load-bearing lighting fixtures. See paragraph 12.11. Inspection. See paragraph 12.12. Testing. See paragraph 12.13. Auxiliary relays. See paragraph 12.14. Vault. See paragraph 12.15. Maintenance. See paragraph 12.16. 7/21/2014 AC 150/5340-30H Table 2-3. Equipment and materials. Item Description Auxiliary Relay Cabinet Cable Cable Connectors Circuit Selector Switch Control Panel Elevated Edge Light Fixture (HIRL) Elevated Edge Light Fixture (LIRL) Elevated Edge Light Fixture (MIRL) Elevated Threshold Light Fixture (HIRL) Elevated Threshold Light Fixture (MIRL) In-pavement Light Fixture In-pavement Light Fixture Isolation Transformers Junction Box 4 Light Base and Transformer Housing 3 Regulators Retroreflective Markers Duct and Conduit Concrete Tape Vaults 1 2 3 4 5 Item No. L-841 L-824 L-823 series circuits L-108 parallel circuits L-847 L-821 L-862, L-850C 1 L-860 L-861 L-862 L-861 SE, L861E 2 L-852 L-850D, E L-830 L-867/L-868, blank covers L-867, L-868 L-828, L-829 L-853 L-110 P-610 L-108 L-109 ACs or Specifications 5 AC 150/5345-13 AC 150/5345-7 AC 150/5345-26 AC 150/5370-10 AC 150/5345-5 AC 150/5345-3 AC 150/5345-46 AC 150/5345-46 AC 150/5345-46 AC 150/5345-46 AC 150/5345-46 AC 150/5345-46 AC 150/5345-46 AC 150/5345-47 AC 150/5345-42 AC 150/5345-42 AC 150/5345-10 AC 150/5345-39 AC 150/5370-10 AC 150/5370-10 AC 150/5370-10 AC 150/5370-10 Install the L-850C light fixture if in-pavement fixtures are applicable, per paragraph 2.1.2. For runways with either a Precision Approach Path Indicator (PAPI), runway end identifier lights (REIL), medium approach light system (MALS), or lead-in lighting system (LDIN), L-861E light fixture may be installed in lieu of the L-861SE. Elevated lights are installed with a 12-inch (size B) Type L-867 base or are stake-mounted, and inpavement light fixtures are installed with a 15 inch (size C) base or a 12 inch (size B) L-868 base. Use an L-867 light base with blanking cover for a junction box or transformer housing that must withstand occasional light vehicular loads. Use an L-868 light base with blanking cover for a junction box or transformer housing that must withstand heavy loads from vehicles or aircraft. See Appendix 4, Bibliography, for reference document information. 13 AC 150/5340-30H 7/21/2014 This page intentionally left blank. 14 7/21/2014 AC 150/5340-30H Chapter 3. Runway Centerline and Touchdown Lighting Systems. 3.1. Introduction. Runway centerline and touchdown zone lighting systems are designed to facilitate landings, rollouts, and takeoffs. The touchdown zone lights are primarily a landing aid while the centerline lights are used for both landing and takeoff operations. 3.2. Selection criteria. Runway centerline lights and touchdown zone lights are required for CAT II and CAT III runways and for CAT I runways used for landing operations below 2,400 ft. (750 m) RVR. Runway centerline lights are required on runways used for takeoff operations below 1,600 ft. (480 m) RVR unless specifically approved by the FAA in an airline operator’s specification for that runway. See guidance in FAA Order 8900.1, Flight Standards Information Management Systems (FSIMS), http://fsims.faa.gov. Although not operationally required, runway centerline lights are recommended for CAT I runways greater than 170 ft. (50 m) in width or when used by aircraft with approach speeds over 140 knots. 3.3. Configuration. a. Runway centerline lighting. (1) Location. The runway centerline lights are located along the runway centerline at 50 ft. (15 m) equally spaced longitudinal intervals. The longitudinal tolerance for runway centerline lights is ±2 ft. (0.6 meter). See Figure 33 for a graphic of the runway centerline lighting layout. The line of runway centerline lights may be uniformly offset laterally to the same side of the physical runway centerline a maximum of 2.5 ft. (0.8 m) (tolerance ±1 inch (25.4 mm) measured from the physical runway centerline to the fixture centerline. For any new runway, the light base installation must be no closer than 2 ft. (0.6 m) (measured to the edge of the fixture base) to any pavement joints. Runway extensions of existing runways must use the convention already established for that runway. See paragraph 4.3 and Figure 45 for additional information about the taxiway centerline lighting location requirements related to runway centerline lights for major taxiway turnoffs. See AC 150/5340-1 for additional information about runway centerline marking widths and location. (2) Color coding. The last 3,000 ft. (900 m) portion of the runway centerline lighting system is color coded to warn pilots of the impending runway end. Alternating red and white lights are installed, starting with red, as seen from 3,000 ft. (900 m) to 1,000 ft. (300 m) from the runway end, and red lights are installed in the last 1,000 ft. (300 m) portion. (3) Displaced threshold. On runways with centerline lights, the centerline lights are extended into the displaced threshold area. If the displaced area is equal to or less than 700 feet (110 m) in length, the centerline lights are blanked out in the approach direction. For displaced threshold areas over 700 ft. (110 m) in length, the centerline lights in the displaced area are circuited separately from the centerline lights in the non-displaced runway area to permit turning “off” the centerline lights in the displaced area during landing operations. If the displaced threshold area also contains a medium intensity approach light system, the control of the approach lights and displaced threshold area centerline lights is interlocked to ensure that when the approach lights are “on,” the displaced area centerline lights are “off,” and vice versa. If the displaced threshold area contains a high intensity approach lighting system, 15 AC 150/5340-30H 7/21/2014 separate circuiting of the centerline lights in the displaced area is not required since the high intensity approach lights will “wash out” the centerline lights. b. Touchdown zone lighting. Touchdown zone lights consist of 2 rows of transverse light bars located symmetrically about the runway centerline per Figure 34. Each light bar consists of 3 unidirectional lights facing the landing threshold. The rows of light bars extend to 3,000 ft. (900 m), or one-half the runway length for runways less than 6,000 ft. (1800 m), from the threshold with the first light bars located 100 ft. (30 m) from the threshold. The light beam of the touchdown zone lights is toed four degrees toward the runway centerline. This is achieved by either installing light fixtures that have had their optical assembly toed four degrees, or by angling the light base four degrees and installing the light fixture. 3.4. Design. a. Sequence of installation. The installation of in-pavement lights should be done, if possible, while the runway is under construction or when an overlay is made. This allows for the installation of L-868 light base and transformer housings with a conduit system, which is preferred. Even though lighting may not be programmed at the time of runway paving or overlay, installation of bases and a conduit system should be considered for future installation of inpavement lighting. Installation of the lighting system after paving is completed is very costly and requires a lengthy shutdown of the runway. b. Layout. The airport designer should provide a design drawing to the airport authority showing the dimensional layout of the centerline and touchdown zone lighting systems prior to construction. Correlate this design with current airport drawings to use available ducts and utilities and to avoid conflict with existing or planned facilities. c. Runway centerline and touchdown zone. (1) Light fixtures and wires. Design these systems for one of the following conditions: (a) In new pavements, provide access to cables and transformers through the use of conduits and L-868 transformer bases. This type of installation will reduce downtime and repair costs when the underground circuits require maintenance. See Figure 35, Figure 36, and Figure 37. (b) In pavements being overlaid, a base and conduit system per Figure 35 and Figure 36 may be used. This provides the advantages listed in (a) above. (c) In existing pavements, provide recesses or holes for the light fixtures and shallow sawed wireways for electrical conductors. This method does not require the installation of bases and conduits. See Figure 38, Figure 39, Figure 40, Figure 41, and Figure 42. (d) In existing pavements, the directional boring of a raceway under the pavement along the lighting route is permitted. Core drill a 3 ft. (0.91 m) diameter hole at the light location. Install L-868 light bases in the cored hole and connect conduit. (2) Electric power. Design each system as a 20-ampere or 6.6-ampere series circuit using a CCR. Provide each light fixture with an isolation transformer sized by the manufacturer to match the lamp. To estimate the size (Kw (kilowatt) capacity) of the constant current regulator (CCR), allow for the total load for each fixture, as calculated in paragraph 3.4.d(1), 16 7/21/2014 AC 150/5340-30H plus losses in the feed cable from the regulator around the entire loop. Use a 6.6-ampere primary circuit if the total load is 30 Kw or less, and a 20-ampere primary circuit if the total load is over 30 Kw. (3) Electrical control. Make the centerline lighting system controls independent of the touchdown zone lighting system and the high intensity runway edge lights. A normal control circuit is 120-volt AC; see special considerations in the next paragraph. Include a minimum of 20% spare wires in the control cable for future use. Refer to Chapter 13 for additional information on control systems. d. Special considerations. (1) The total load of a light fixture is calculated as follows: Transformer power factor and efficiency is given in percentage, and is specified in AC 150/5345-47, Isolation Transformers for Airport Lighting Systems. (2) Voltage drop between the airport traffic control tower and regulator must be considered. Control voltage at the regulator must be 100 volts AC (minimum). If this voltage cannot be maintained, either an auxiliary low current AC relay must be installed at each regulator or a low voltage DC remote control circuit must be used. In some instances, it will be more economical, because of material costs, to install a low voltage DC control circuit though the voltage drop is within acceptable limits with the standard 120-volt AC system. Refer to Chapter 13 for additional information on control systems. 3.5. Equipment and material. a. Specifications and standards. (1) Equipment and material covered by specifications are referred to by AC numbers. (2) Distribution transformers, oil switches, cutouts, relays, terminal blocks, transfer relays, circuit breakers, and all other commercial items of electrical equipment not covered by FAA specifications must conform to the applicable rulings and standards of the applicable National Fire Protection Association (NFPA) 70, NEC. b. Light fixtures. (1) Provide runway centerline light fixtures per AC 150/5345-46 using light fixture Type L-850A (Bidirectional). (2) Provide touchdown zone light fixtures per AC 150/5345-46 using light fixture Type L-850B (Unidirectional). c. Isolation transformers. Provide isolation transformers, L-830 (60 Hz) or L-831 (50 Hz), per AC 150/5345-47. The transformers serve as a means of isolating the light unit from the high voltage 17 AC 150/5340-30H 7/21/2014 of the series circuit. When a lamp filament opens, the continuity of the primary series circuit is maintained by the isolation transformer. d. Light base and transformer housings. Where required, provide L-868 light bases per AC 150/5345-42, Specification for Airport Light Bases, Transformer Housing, Junction Boxes, and Accessories. The light bases consist of a cylindrical body with top flange and cable entrance hubs; the user may specify an internal grounding lug. The internal grounding lug is used where bases are interconnected with the duct and the ground wire is installed through the duct system. Certain applications may require additional entrance hubs. Provide necessary covers per AC 150/5345-42. e. Constant Current Regulators (CCRs). Provide L-828 and L-829 CCRs per AC 150/5345-10. The CCR is designed for step brightness control without interrupting load current. The CCR assembly has lightning arresters, open circuit and over current protective devices, and a local control switch. All parts are suitably wired at the factory as a complete assembly. Series disconnects are required but are not furnished with the CCR; various ratings are available. f. Control panel. System controls may be installed in the existing control panel if space is available. Otherwise, provide an L-821 remote control panel per AC 150/5345-3. The panel consists of a top panel plate and housing, toggle switches, terminal boards, and brightness controls, as required. The site of the panel and the number of components to be mounted on the panel must be specified for each installation. In areas where lightning is prevalent, lightning arresters should be installed at the terminal points of this panel. g. Auxiliary relay cabinet. L-841 auxiliary relay cabinet assemblies, manufactured per AC 150/5345-13 can be obtained for use in 48-volt DC control circuits. The assembly consists of an enclosure containing a DC power supply, control circuit protection, and 20 pilot relays. In areas where lightning is prevalent, lightning arresters should be installed at the terminal points of this cabinet. See Chapter 12, Equipment and Material, for additional information. a. b. c. d. e. f. g. h. i. j. k. l. m. n. o. 18 Light bases, transformer housings and junction boxes. See paragraph 12.2. Duct and conduit. See paragraph 12.3. Cable, cable connectors, plugs and receptacles. See paragraph 12.4. Counterpoise (lightning protection). See paragraph 12.5. Light base ground. See paragraph 12.6. Light fixture bonding. See paragraph 12.7. Concrete. See paragraph 12.8. Steel reinforcement. See paragraph 12.9. Adhesive and sealants. See paragraph 12.10. Load-bearing lighting fixtures. See paragraph 12.11. Inspection. See paragraph 12.12. Testing. See paragraph 12.13. Auxiliary relays. See paragraph 12.14. Vault. See paragraph 12.15. Maintenance. See paragraph 12.16. 7/21/2014 AC 150/5340-30H Chapter 4. Taxiway Lighting Systems. 4.1. Introduction. Other taxiway lighting systems such as taxiway centerline lights, runway guard lights (RGLs), stop bars, and clearance bars are designed to facilitate taxiing and may be required for airport operations during low visibility conditions. Coordinate these systems with Flight Standards and Air Traffic Control (ATC) for all low visibility operations: a. Taxiway centerline lights. Taxiway centerline lights provide taxi guidance between the runway and apron areas. b. Runway guard lights. RGLs provide a visual indication to aircraft approaching the runway holding position that they are about to enter an active runway. c. Stop bars. Stop bars provide a distinctive “stop” signal to aircraft approaching a runway. (1) In low visibility conditions, controlled stop bars are used to permit access to the active runway. Uncontrolled stop bars protect the active runway at taxiway/runway intersections that are not part of the low visibility taxi route. Stop bars are required for operations below 600 ft. (183 m) RVR on illuminated taxiways that provide access to the active runway. (2) Stop bars may also be used as a means of preventing runway incursions regardless of visibility conditions. For example, stop bars could be illuminated in certain airfield configurations that would prevent aircraft access from particular taxiways to active, as well as closed runways. d. Clearance bars. Clearance bars serve two purposes: (1) In low visibility, clearance bars advise pilots and vehicle drivers that they are approaching a hold point (other than a runway holding position). They are installed at designated hold points on the taxiway for operations below 600 ft. (183 m) RVR. (2) At night and in inclement weather, clearance bars advise pilots and vehicle drivers that they are approaching an intersecting taxiway. They are generally installed at taxiway intersections where the taxiway centerline lights do not follow the taxiway curve, per Figure 43, and where taxiway edge lights are not installed. 4.2. Implementation criteria. Airports approved for scheduled air carrier operations below 1,200 ft. (365 m) RVR are required to have some or all of the various lighting systems (taxiway centerline lights, RGLs, stop bars, and clearance bars) discussed in this chapter per the criteria in AC 120-57 and the FAA-approved SMGCS plan. In addition, taxiway centerline lights, RGLs, and stop bars may be installed where a taxiing problem exists. Such problems include, but are not limited to, the following: a. Runway incursions. (1) RGLs provide runway incursion protection regardless of visibility conditions and are recommended at runway holding positions to enhance the conspicuity of the hold position at 19 AC 150/5340-30H 7/21/2014 problem intersections or where recommended by an FAA Runway Safety Action Team (RSAT). (2) Stop bars used for runway incursion prevention will primarily be the uncontrolled type. (a) For example, an uncontrolled stop bar may be installed on a high-speed exit to a runway that is never used for entering or crossing the runway to prevent aircraft from inadvertently entering the runway from that exit. (b) Controlled and uncontrolled stop bars may also be installed during certain runway use configurations or runway closures to prevent access to the runway. (c) Stop bars may also be installed on runways (that are used as part of a taxiing route) at the intersection with another runway. In this case the stop bar should be interlocked with any taxiway lighting installed on the runway so that the stop bar and taxiway lights will not be illuminated when the runway lights are illuminated. See paragraph 2.1.2.a(2)(c). (3) Color coded (green/yellow) taxiway centerline lights are used enhance pilot situational awareness of the runway area to reduce potential runway incursions. b. Complex taxiway configurations. Taxiway centerline lights should be installed to improve guidance for complex taxiway configurations. Edge lights may be installed in addition to centerline lights if warranted by operational and weather conditions. c. Apron areas. Taxiway centerline lights should be installed in apron areas where other lighting may cause confusion to taxiing or parking operations. 4.3. Taxiway centerline. a. General. A taxiway centerline lighting system consists of unidirectional or bidirectional inpavement lights installed parallel to the centerline of the taxiway. b. Color-coding. Taxiway centerline lights are green except as provided in the following subparagraphs: (1) Lead-off lights. Taxiway centerline lights which provide visual guidance to persons exiting the runway (lead-off lights) are color-coded to warn pilots and vehicle drivers that they are within the runway environment or instrument landing system (ILS) critical area. Alternate green and yellow lights are installed from the runway centerline (beginning with a green light) to one centerline light position beyond the runway hold or ILS/MLS critical area hold position ending with a yellow light. The fixture used prior to the runway hold or ILS/MLS critical area position must always be bidirectional: green when approached from the taxi direction and yellow when approached from the runway direction. If the layout of the lights results in an odd number of color-coded lights, the first two taxiway centerline lights on the runway should be green. See Figure 44, Detail A, and Figure 45, for examples of lead-off light configurations. (2) Lead-on lights. Lead-on lights provide visual guidance to pilots entering the runway. They are also color-coded with the same yellow/green color pattern as lead-off lights to warn pilots and vehicle drivers that they are within the runway environment or ILS/MLS critical area. The color-coding begins with a green light at the runway centerline and progresses to one 20 7/21/2014 AC 150/5340-30H light beyond the runway hold or ILS/MLS critical hold position. The fixture used prior to the runway hold or ILS/MLS critical area position must always be bidirectional: green when approached from the taxi direction and yellow when approached from the runway direction (bidirectional). (3) Taxiway centerline lights that cross a runway are color-coded yellow/green per Figure 44, Detail B. Color coded taxiway centerline lights must end with a bidirectional yellow/green light fixture one centerline light position beyond the runway holding position painted marking or ILS/MLS critical area holding position painted marking. The bidirectional light must be green for traffic on the taxiway approaching the runway and yellow for traffic crossing the runway. Depending on the number of lights required, it may be necessary to use the same color twice on the runway to achieve the required colors for the bidirectional light fixtures before the runway holding position. c. Longitudinal and lateral spacing. The lights are spaced longitudinally per Table 4-1 for minimum authorized operations above and below 1,200 ft. (365 m) RVR. Fixtures should be installed so that the nearest edge is approximately 2 ft. (0.6 m) from any rigid pavement joint. Allow a tolerance for individual fixtures of ±10 percent of the longitudinal spacing specified to avoid undesirable spots. However, a tolerance of ±2 ft. (0.6 m) is allowed for fixtures spaced at 12.5 ft. (4 m). Displace centerline lights laterally a maximum of 2 ft. (0.6 m) (to the nearest edge of the fixture) to avoid rigid pavement joints and to ease painting the centerline marking. Apply this lateral tolerance consistently to avoid abrupt and noticeable changes in guidance; i.e., no “zigzagging” from one side of the centerline to the other. Note: Taxiway fillets are designed in relation to the centerline of the curve and, therefore, the location of the centerline marking. Displacement of taxiway centerline lights 2.5 ft. (0.8 m) to the inside of a curve does not necessitate enlargement of the fillet. Table 4-1. Longitudinal dimensions. Radius of Curved Centerlines 75 ft. (23 m) to 399 ft. (121 m) 400 ft. (122 m) to 1199 ft. (364 m) ≥1200 ft. (365 m) Acute-Angled Exits (See Figure 45 and AC 150/5300-13) Straight Segments 1 2 3 Maximum Longitudinal Spacing 1,200 Ft. (365 m) RVR and Below 1,200 Ft. (365 Above m) RVR 25 ft. (7.6 m) 2 50 ft. (15 m) 100 ft. (30 m) 50 ft. (15 m) 12.5 ft. (4 m) 25 ft. (7.6m) 1 25 ft. (7.6 m) 50 ft. (15 m) 50 ft. (15 m) 100 ft. (30 m) 3 50 ft. (15 m) 3 A L-852K fixture must be used versus an L-852D. A L-852J fixture must be used versus an L-852B. Short straight taxiway segments may require shorter spacing per paragraphs 4.3.c. d. Acute-angled exits. For acute-angled exits, taxiway centerline lead-off lights begin 200 ft. (61 m) prior to the point of curvature of the designated taxiway path, per Figure 45. See Figure 45 additional details about requirements for light spacing and offsets. Because an acute-angled exit is used only as an exit, install unidirectional centerline light fixtures so that only the pilots of an aircraft that is exiting the runway see the lights. 21 AC 150/5340-30H 7/21/2014 On existing systems: If a bidirectional fixture is used, install blanks in the opposite side of the lead-off fixture so that neither lead-on lights nor lights leading from the parallel taxiway to the holding position would be visible. e. Taxiway/runway intersections other than acute-angled exits. For these exits that lie on low visibility taxi routes, taxiway centerline lead-off lights begin at the point of curvature on the runway if the runway has approach or departure minimums below 600 ft. (183 m) RVR. Leadoff/lead-on lights are recommended below 1,200 ft. (365 m) RVR. (Extra lead-off/lead-on lights should not be installed before the point of curvature on the runway because they would erode the visual distinction between acute-angled exits and other exits.) Taxiway centerline lead-on lights should extend to the PT on the runway, per Figure 45, if the runway has departure minimums below 600 ft. (183 m) RVR. Where operations are not conducted below 1,200 ft. (365 m) RVR, neither taxiway centerline lead-on nor lead-off lights may be installed within the confines of the runway. Further, if the taxiway is perpendicular to and dead-ends into the runway, the taxiway centerline light nearest the runway must be installed 150 ft. (46 m) from the centerline of the runway. Otherwise, taxiway centerline lights must not extend into the confines of the runway per Figure 43. f. Taxiways crossing a runway. At airports where operations less than 600 ft. (183 m) RVR are conducted, color coded (alternating green/yellow per paragraph 4.3.b(3)) taxiway centerline lights should continue across a runway if they are installed on a designated low visibility taxi route per the airport’s SMGCS plan (see AC 120-57 for additional information). We recommend that color coded centerline lights continue across a runway for operations below 1,200 ft. (365 m) RVR where the taxiway is an often used route or there is a jog in the taxiway at the intersection with the runway. Otherwise, taxiway centerline lights must not extend onto the runway. g. Taxiways crossing another taxiway. Continue taxiway centerline lighting across the intersection when a taxiway intersects and crosses another taxiway. If the fillets at a given taxiway intersection meet the design criteria of AC 150/5300-13 and the taxiway centerline markings follow the taxiway curves per AC 150/5340-1, then taxiway centerline lights must be installed per Figure 47; otherwise, install them per Figure 43. See paragraph 4.7.a and 4.7.b for criteria on the installation of taxiway intersection centerline lights and clearance bars. h. Short straight taxiway segments. There must be a minimum of four taxiway centerline lights installed on short straight taxiway segments. See Table 4-1. i. Orientation of light beam for taxiway centerline lights. Taxiway centerline lights must be oriented as follows, with a horizontal tolerance of ±1 degree. (1) On straight portions. On all straight portions of taxiway centerlines, the axis of the light beam must be parallel to the centerline of the taxiing path. (2) On curved portions (excluding acute-angled exits) with standard fillets. Orient the axes of the two beams of bidirectional lights parallel to the tangent of the nearest point of the curve designated as the true centerline of the taxiway path. Orient the axis of a unidirectional light beam so that it is “toed-in” to intersect the centerline at a point approximately equal to four times the spacing of lights on the curved portion. Measure this chord spacing along the curve. See Figure 48. 22 7/21/2014 AC 150/5340-30H (3) On curved portions (excluding acute-angled exits) with non-standard fillets. See Figure 43 for orientation and configuration of bidirectional and unidirectional fixtures for taxiway intersections, taxiway crossing a taxiway, or runway and taxiway curves. (4) Acute-angled exits. Orient the axis of a unidirectional light beam so that it is “toed-in” to intersect the centerline at a point approximately equal to four times the spacing of lights on the curved portion. Measure this chord spacing along the curve. Orient the axes of the two beams of bidirectional lights parallel to the tangent of the nearest point of the curve designated as the true centerline of the taxiing path. j. 4.4. Supplemental taxiway edge lights and elevated edge reflectors. Refer to AC 120-57 for criteria about supplementing taxiway centerline lights with taxiway edge lights (L-861T), or elevated edge reflectors (L-853) for low visibility operations. For higher visibilities (>600 RVR), where taxiway edge lights are not installed, taxiway centerline lighting should be supplemented with elevated edge reflectors installed adjacent to the taxiway edge on paved fillets and on curves of radii less than 800 ft. (244 m) (measured to the taxiway centerline). Supplemental edge lights may be installed to aid taxi operations when centerline lights are obscured by snow. Space edge lights and reflectors per the requirements in Chapter 2. Supplemental reflectors may also be used in ramp areas. Runway Guard Lights (RGLs). a. General. Elevated and in-pavement RGLs serve the same purpose and are generally not both installed at the same runway holding position. However, if snow could obscure in-pavement RGLs, or there is an acute angle between the holding position and the direction of approach to the holding position, it may be advantageous to supplement in-pavement RGLs with elevated RGLs. Each elevated RGL fixture consists of two alternately illuminated, unidirectional yellow lights. In-pavement RGLs consist of a row of alternately illuminated, unidirectional yellow lights. b. Runway guard light selection. There are two configurations of runway guard lights. The following criteria should be used to determine which configuration should be installed at a specific runway holding position. (1) Elevated runway guard lights should be installed at the runway holding position if the taxiway does not have taxiway centerline lights installed and is 150 feet wide or less. However, if the taxiway has a stop bar installed at the runway holding position, elevated runway guard lights should be co-located with the stop bar, regardless of taxiway width or the presence of taxiway centerline lights. (2) In-pavement runway guard lights should be installed at the runway holding position if the taxiway has centerline lights installed, or the taxiway is greater than 150 feet wide, or a stop bar is installed at the ILS critical area holding position. (3) In-pavement combination stop bar/runway guard light fixtures (dual red/yellow lens) may be installed at the discretion of the airport operator. The yellow in-pavement lights may not be turned on when the stop bar is in operation. If the stop bar is located at an ILS critical area holding position, dual red/yellow fixtures should not be selected. (This would result in the installation of two sets of runway guard lights at different locations which serve the same intersection.) 23 AC 150/5340-30H 7/21/2014 c. Location of in-pavement RGLs. In-pavement RGLs are centered on an imaginary line that is parallel to, and 2 ft. (0.6 m) from, the holding side of the runway holding position marking per Figure 49. The lights may vary from this imaginary line up to ±2 inches (51 mm) in a direction perpendicular to the holding position marking. Holding position marking locations are described in AC 150/5340-1. If a conflict with rigid pavement joints occurs, move both the runway holding position marking and the RGLs away from the runway the minimum distance required to resolve the conflict. If other markings (e.g., geographical position markings) are installed, they must be moved as well. (1) Lateral spacing - preferred method. The lights are spaced across the entire taxiway, including fillets, holding bays, etc., at intervals of 9 ft. 10 inches (3 m), ±2 inches (51 mm), center-tocenter, per Figure 49. The lights are spaced in relation to a reference fixture that is installed inline (longitudinally) with existing or planned taxiway centerline lights. However, it is not intended that the reference fixture replace a taxiway centerline light. If a conflict between the reference fixture and a centerline light occurs, the reference fixture takes the place of an existing centerline light and a new centerline light is installed per the criteria in paragraph 4.3.c. If the holding position marking is intersected by multiple taxiway centerline markings, the reference fixture is set at the centerline that is used most often. A fixture whose outboard edge falls at a point less than 2 ft. (0.6 m) from the defined edge of the taxiway (outboard edge of the taxiway marking) may be omitted. Individual fixtures may be moved laterally a maximum of ±1 foot (305 mm) to avoid undesirable spots: i.e., conduit and rigid pavement joints, etc. Note: If undesirable spots cannot be avoided in this way, fixtures may be moved no more than 2 ft. (0.6 m) using the following alternate method. (2) Lateral spacing - alternate method. The following alternate method of spacing the lights must be followed if it is not possible to meet the preferred method specified in paragraph 4.4.c(1). The lights are spaced across the entire taxiway, including fillets, holding bays, etc. If it is possible to meet paragraph 4.4.c(1) by allowing the reference fixture to be moved any amount laterally, then that method should be used. Otherwise, the lights must be spaced as uniformly as possible with a minimum spacing of 8 ft. (2.4 m) and a maximum of 13 ft. (4 m). d. Light beam orientation for in-pavement RGLs. The L-868 bases for in-pavement RGLs must be installed such that a line through one pair of bolt holes on opposite sides of the base is parallel to the runway holding position marking. Each fixture is installed so that the light beam faces away from the runway and is perpendicular to the runway holding position marking within a tolerance of ±1 degree. For some pavement configurations, it may be necessary to orient the lights at some angle to the marking. To accomplish this, install a 12-bolt light base (see AC 150/5345-42, for additional information) using the above procedure; this allows the light fixtures to be adjusted 30 degrees left or right, as required. See Figure 51 for a typical example. e. Location of elevated RGLs. Elevated RGLs are collocated with the runway holding position marking and are normally installed on each side of the taxiway. The distance from the defined taxiway edge to the near side of an installed light fixture must be 10 to 17 ft. (3 to 5 m). To avoid undesirable spots, the RGL may be moved up to 10 ft. (3 m) farther from the runway, but may not be moved toward the runway (see Figure 50). If a stop bar is installed at the runway holding position, the elevated RGL must be located at least 3 ft. 6 inches (1 m) outboard of the elevated stop bar light. The RGL must not interfere with the readability of the runway holding position sign, obscure any taxiway edge lights, or interfere with other airport lighting. 24 7/21/2014 f. 4.5. AC 150/5340-30H Light beam orientation for elevated RGLs. RGLs must be oriented to maximize the visibility of the light to pilots of aircraft approaching the runway holding position. The orientation must be specified by the design engineer to aim the center of the light beam toward the aircraft cockpit when the aircraft is between 150 ft. (45 m) and 200 ft. (60 m) from the holding position, along the predominant taxi path to the holding position. The vertical aiming angle must be set between 5 degrees and 10 degrees above the horizontal. The designer must specify aiming of the lights such that the steady-burning intensity at all viewing positions between 150 ft. (45 m) and 200 ft. (60 m) from the holding position is at least 300 candela (cd) for an incandescent lamp when operated at the highest intensity step. (Refer to AC 150/5345-46 for specifications and photometrics of the L-804 RGL fixture.) If these criteria cannot be met for all taxi paths to the holding position, consider using multiple fixtures aimed to adequately cover the different taxi paths. Use inpavement fixtures to increase the viewing coverage, or aim the single fixtures on each side of the holding position to optimize the illumination of the predominant taxi path. Runway stop bar. a. General. A stop bar consists of a row of unidirectional in-pavement red lights and an elevated red light on each side of the taxiway. b. Location of in-pavement stop bar lights. In-pavement stop bar lights are centered on an imaginary line which is parallel to, and 2 ft. (0.6 m) from, the center of the fixture and the holding side of the runway holding position marking, per Figure 50. The lights may vary from this imaginary line up to ±2 inches (±50 mm) in a direction perpendicular to the holding position marking. Holding position marking locations are described in AC 150/5340-1. If a conflict with rigid pavement joints occurs, move both the runway holding position marking and the stop bar lights away from the runway the minimum distance required to resolve the conflict. If other markings (e.g., geographical position markings) are installed, they must be moved as well. (1) Lateral spacing - preferred method. The lights are spaced across the entire taxiway, including fillets, holding bays, etc., at intervals of 9 ft. 10 inches (3 m), ±2 inches (51 mm), center-tocenter, per Figure 50. The lights are spaced in relation to a reference fixture which is installed inline (longitudinally) with existing or planned taxiway centerline lights. However, it is not intended that the reference fixture replace a taxiway centerline light. If a conflict between the reference fixture and a centerline light occurs, the reference fixture takes the place of an existing centerline light and a new centerline light must be installed per the criteria in paragraph 4.3.c. If the holding position marking is intersected by multiple taxiway centerline markings, the reference fixture must be set at the centerline that is used most. If a fixture’s outboard edge falls at a point less than 2 ft. (0.6 m) from the defined edge of the taxiway marking, the outboard edge of the taxiway marking may be omitted. Individual fixtures may be moved laterally a maximum of ±1 foot (305 mm) to avoid undesirable spots, e.g., conduit, etc. Note: If undesirable spots cannot be avoided in this way, fixtures may be moved no more than 2 ft. (0.6 m) using the following alternate method. (2) Lateral spacing - alternate method. This alternate method of spacing the lights should be followed if it is not possible to meet the preferred method per paragraph 4.5.b(1). The lights are spaced across the entire taxiway, including fillets, holding bays, etc. If it is possible to meet paragraph 4.5.b(1) by allowing the reference fixture to be moved any amount laterally, then that method should be used. Otherwise, the lights should be spaced as uniformly as possible with a minimum spacing of 8 ft. (2.4 m) and a maximum spacing of 13 ft. (4 m). 25 AC 150/5340-30H 7/21/2014 c. Light beam orientation for in-pavement stop bar lights. The L-868 bases for in-pavement stop bar lights must be installed such that a line through one pair of bolt holes on opposite sides of the base is parallel to the runway holding position marking. Each fixture is installed so that the axis of the light beam faces away from the runway and is perpendicular to the marking with a tolerance of ±1 degree. In some instances, it may be necessary to aim the lights at some angle to the marking. To accomplish this, install a 12-bolt base using the above procedure. This allows the light fixtures to be adjusted 30 degrees left or right, as required. See Figure 51 for typical examples. d. Location of elevated stop bar lights. Elevated stop bar lights are installed in line with the inpavement stop bar lights on each side of the taxiway. They are located not more than 10 ft. (3 m) from the defined edge of the taxiway. For airports that perform any snow removal operations, if taxiway edge lights are present, the elevated stop bar light should not be installed closer to the taxiway edge than the line of taxiway edge lights. This is to help prevent the elevated stop bar light from being struck by snow removal equipment. To avoid conflicts with taxiway edge lights or undesirable spots, the elevated stop bar lights may be moved up to 10 ft. (3 m) away from the runway, but may not be moved toward the runway. See Figure 50. e. Light beam orientation for elevated stop bar lights. Elevated stop bar lights should be oriented to enhance conspicuity of the light by pilots of aircraft approaching the runway holding position. The designer must specify aiming of the lights such that the axis of the light beams intersects the primary taxiway centerline between 120 ft. (37 m) and 170 ft. (52 m) from the holding position. The vertical aiming angle must be set between 5 degrees and 10 degrees above the horizontal. The designer must specify aiming of the lights such that the axis of the light beams intersects the primary taxiway centerline between 120 ft. (37 m) and 170 ft. (52 m) from the holding position. 4.6. Combination in-pavement stop bar and RGLs. At the option of the airport, combination in-pavement stop bar and RGL lights may be installed in lieu of standard in-pavement stop bar fixtures. This option is provided to allow for the provision of in-pavement RGLs above 1,200 ft. (365 m) RVR and a stop bar below 1,200 ft. (365 m) RVR for a given location. (A typical application includes taxiways >150 ft. (46 m) wide which lie on a designated low visibility taxi route for operations below 600 ft. (183 m) RVR.) The circuit should be designed so that the yellow and red lights cannot both be “on” at the same time (applies only to in-pavement fixture L-852G/S). Combination stop bar/RGL fixtures are installed in the same location and with the same light beam orientation as in-pavement stop bars. See Figure 50 for additional information. Refer to AC 120-57 for further criteria on the application of combination stop bar/RGLs below 1,200 ft. (365 m) RVR. Note: Elevated RGLS may be operated continuously regardless of RVR condition or stop bar use to enhance safety and awareness of the runway environment. 4.7. Clearance bar configuration. a. General. A clearance bar consists of a row of three in-pavement yellow lights that indicate a low visibility hold point. The fixtures are normally unidirectional but may be bidirectional depending upon whether the hold point is intended to be used in one or two directions. Refer to AC 120-57 for criteria on the application of clearance bars. In addition, with the following exceptions, clearance bars are installed (without regard to visibility) at a taxiway intersection with nonstandard fillets or where the taxiway centerline lights do not follow curves at intersections per Figure 43. Clearance bars installed for this purpose consist of unidirectional fixtures. 26 7/21/2014 AC 150/5340-30H (1) Clearance bars may be omitted if taxiway edge lights are installed at the intersection per paragraph 2.1.4.b(3). (2) Clearance bars at a “T” or “+” shaped taxiway/taxiway intersection may be replaced, or supplemented, by an omnidirectional yellow taxiway intersection light (L-852E or F, as appropriate) installed near the intersection of the centerline markings if the angle between the centerlines of any two adjacent segments of the pavement is 90 degrees ±10 degrees. (3) The clearance bar located on an exit taxiway may be omitted if it would be located before, or within 200 ft. (61 m) beyond, a runway holding position (as viewed while exiting the runway). b. Location of a clearance bar installed at a low visibility hold point. A low visibility hold point consists of an intermediate holding position marking, a geographic position marking, and a clearance bar. However, hold points are not necessarily located at taxiway/taxiway intersections. In-pavement clearance bar lights are centered on an imaginary line that is parallel to, and 2 ft. (0.6 m) from, the holding side of the taxiway/taxiway holding position marking, per Figure 52. The lights may vary from this imaginary line up to ±2 inches (±50 mm) (perpendicular to the holding position marking). If a conflict occurs with rigid pavement joints or other undesirable areas, move the taxiway/taxiway holding position marking, geographic position marking, and the clearance bar longitudinally any amount necessary to resolve the conflict. However, if the hold point is located at a taxiway/taxiway intersection, the aforementioned items must all be moved away from the intersecting taxiway the minimum necessary to resolve the conflict. If a conflict occurs between the center fixture in the clearance bar and a centerline light, the center fixture takes the place of an existing centerline light, and a new centerline light must be installed per the criteria in paragraph 4.3.c. c. Location of a clearance bar installed at a taxiway intersection. A clearance bar installed at a taxiway intersection is located per the criteria in paragraph 4.7.b if that location is established as a hold point and taxiway/taxiway holding position markings are present. Otherwise, the clearance bar must be located in the same manner as if the holding position marking were present. This allows room for the possible future installation of the marking. Note: Taxiway/taxiway holding position marking locations are described in AC 150/5340-1. (1) Lateral spacing. The center light of the clearance bar is installed in line with existing or planned taxiway centerline lights. The two remaining lights are installed outboard of the center fixture on 5 foot (1.5 m) intervals, center-to-center, per Figure 43, Clearance Bar Detail A. The outboard fixtures may be moved laterally a maximum of ±1 foot (305 mm) to avoid undesirable spots, e.g., conduit, etc. d. Light beam orientation for clearance bars. The axis of the light beam for each fixture must be parallel to the centerline of the designated taxiway path with a tolerance of ±1 degree. 4.8. Design. a. General. The installation of in-pavement L-868 light bases and conduit should be done, if possible, while the pavement is under construction or when an overlay is made. Installation of light bases after paving is very costly and requires a lengthy shutdown of the taxiway or runway. 27 AC 150/5340-30H 7/21/2014 b. Layout. Develop a design drawing prior to construction that shows the dimensional layout of each lighting system to be installed. Correlate this design with current airport drawings to use available ducts and utilities and to avoid conflict with existing or planned facilities. Do not exceed 40% conduit fill, per the conduit fill tables in NFPA 70, NEC. Also, correlate this design with the type of existing equipment fed by the existing cable system to minimize the effects of Electromagnetic Interference (EMI). c. In-pavement light fixtures and electrical cables. Design each in-pavement lighting system for one of the conditions listed in Chapters 10 and 11. d. General circuit design and control concept. (1) For airports that use RGLs and/or stop bars to prevent runway incursions in visibility at or above 1200 (365 m.) RVR. Each of these systems should be on dedicated circuits (see paragraphs 4.8.f(1)(a) and 4.8.g(3)(a)). (2) For airports with operations below 1,200 ft. (365 m) RVR. As the weather deteriorates below 1,200 ft. (365 m) RVR, SMGCS procedures to be in effect will activate the “below 1,200 ft. RVR” system on the airport lighting control panel. All low visibility lighting systems necessary for below 1,200 ft. (365 m) RVR operations will be turned on, per AC 120-57. Turn off taxiway centerline lights and edge lights on taxiways that are not designated as low visibility taxi routes. (3) For airports with operations below 600 ft. (183 m) RVR. See AC 120-57 for operations below 600 ft. (183 m) RVR. e. Taxiway centerline lighting and clearance bar systems. (1) Fixture selection. L-852C (narrow beam), L-852D (wide beam), and L-852F (omnidirectional) fixtures are installed on taxiways that are designated as low visibility taxi routes below 1,200 ft. (365 m) RVR per AC 120-57. Where the RVR ≥1200 ft., L-852A (narrow beam), L-852B (wide beam), and L-852E (omnidirectional) taxiway centerline fixtures must be installed. (2) The appropriate L-852B (RVR ≥ 1200 ft.) or L-852D (RVR < 1200 ft.) bidirectional fixture must be installed at the intersections of taxiways with taxiways, taxiways with runways, and/or runways at single taxiway curves, and on all straight sections of taxiways off runways up to a distance of at least 400 ft. (122 m). The appropriate L-852B or L-852D unidirectional fixture must be installed on curved sections of taxiways. Alternatively, an L-852J (RVR ≥ 1200 ft.) or L-852K (RVR < 1200 ft.) fixture may be used for curved sections of taxiways positioned per Table 4-1. The appropriate L-852A or L-852C fixture must be installed on straight sections of taxiways (excluding straight sections of taxiways off runways to an intersection). See Figure 43, Figure 45, and Figure 47 for typical lighting configurations. Unidirectional L-852A or L-852C fixtures are normally installed on acute-angled exits. However, bidirectional fixtures may be installed to provide guidance for emergency vehicles approaching the runway. (3) Power supply. Series circuits for clearance bars and taxiway centerline lighting systems should be powered from an appropriately-sized L-828 or L-829, Class 1, Style 2 (5-step) (preferred). Brightness control is achieved by varying the output current. Determine the 28 7/21/2014 AC 150/5340-30H appropriate size and number of regulators for a specific 6.6-ampere series lighting circuit by using the curves per Figure 53. Note: A 5-step CCR is necessary to control LED high intensity lighting systems. This is because a 3-step CCR may not adequately reduce LED intensity at the lowest brightness step. See Engineering Brief 67 for additional information about LED lighting systems. (4) Secondary circuit design for taxiway centerline lights. Example design calculations for the secondary circuit for taxiway centerline lights are per Figure 53. The example calculations assume four fixtures are installed on the secondary side of each isolation transformer. Other designs/configurations will require individual analysis. Manufacturers’ recommendations should be sought when sizing components. (5) Circuit design for clearance bars and low visibility taxi routes. (a) Clearance bars. Install clearance bars at low visibility hold points have the capability of being switched “off” in visibilities above 1,200 ft. (365 m) RVR. This can be accomplished through the use of local control devices or circuit selector switches. Other clearance bars must be “on” whenever the taxiway centerline lights are “on.” Note: If a clearance bar is installed for both purposes described in paragraph 4.7.a, then it must be “on” whenever the taxiway centerline lights are “on.” (b) Taxiways designated as low visibility taxi routes below 1,200 ft. (365 m) RVR. We strongly recommend that new taxiway centerline lighting circuits be designed with consideration of the low visibility taxi routes designated in the airport’s SMGCS plan for operations below at or 1,200 ft. (365 m) RVR and below 600 ft. (183 m) RVR. It is advantageous for lights on a low visibility taxi route to be installed on a separate circuit from those that are not. Further, take care to account for the possibility of different low visibility routes above and below 600 ft. (183 m) RVR. For example, an uncontrolled stop bar installed for operations below 600 ft. (183 m) RVR will be turned on below 1,200 ft. (365 m) RVR. This, in effect, eliminates the possibility of that taxiway being considered as part of a low visibility taxi route below 1,200 ft. (365 m) RVR. The alternative is to design the taxiway centerline and edge light circuits so that they may be turned off below 600 ft. (183 m) RVR, thus eliminating the requirement for an uncontrolled stop bar. (6) Taxiway centerline lighting and clearance bar control methods. Refer to Chapter 13 for control methods. (a) General. Where possible, use simple switching to energize and de-energize the circuits or to control lamp brightness. (b) Remote control. Remote control systems are controlled from a panel located in the cab of the ATCT or at some other location. Use the control panel recommended in AC 150/5345-3. This panel controls operating relays located in the vault, from which power is supplied to the taxiway centerline lighting regulators. There are many methods of providing for the remote control of L-828/L-829 CCRs, L847 circuit selector switches, etc. Such methods may include ground-to-ground radio control (see AC 150/5345-49), twisted shielded pair copper, and fiber optic control lines. 29 AC 150/5340-30H 7/21/2014 Control signals may be digital or analog. The designer is responsible for ensuring that the control system is suitable and that EMI does not cause adverse effects in the lighting systems or subsystems. Two common methods used to control CCRs and other equipment is described below. They may be used as a basis for the design of more complex control systems. i. 120-volt AC. Where the distance between the remote control panel and the vault is not great enough to cause excessive voltage drop (greater than 5%) in the control leads, use the standard control panel switches to operate the control relays directly. Operating relays supplying power to the taxiway centerline regulators must have coils rated for 120-volt AC. A No. 12 AWG control cable must be used to connect the control panel to the power supply equipment in the vault. Special pilot low burden auxiliary relays, having proper coil resistance to reduce control current, may be used to obtain additional separation distance with 120-volt AC control circuits. It may be advantageous to use these relays for expanding existing 120-volt AC control circuits. Figure 27 and Figure 28 illustrate typical applications of 120-volt AC control circuits. ii. 48-volt DC. Where the distance between the control panel and the vault would cause an excessive control voltage drop, a low voltage (48-volt DC) control system must be used. In such a system, remote control panel switches activate sensitive pilot relays, such as those specified in AC 150/5345-13 which, in turn, control the regulator relays. Use an appropriately sized cable, of a type that is listed for direct earth burial, to connect the control panel to the pilot relays. The DC control system is adequate for up to 7,900 ft. (2408 m) separation between control point and vault. For typical application details, see Figure 29, Figure 30 and AC 150/5345-3. (7) Partitioning of circuits for traffic control. (a) General. The taxiway centerline lighting system may be sectionalized to delineate specific routes for ground movements and to control traffic where such control is deemed necessary by consultation with the air traffic facility manager and airport sponsor. To control taxiway centerline lighting segments, taxiway centerline lighting systems may either be designed with many small circuits or with fewer circuits covering multiple taxiway segments. If portions of larger circuits need to be switched on and off separately from the remainder of the circuit, local control devices or L-847 circuit selector switches may be used. Note: CCR manufacturers should be consulted for information on the recommended minimum load for their regulators. (b) Local control devices. Segments of the taxiway centerline lighting system may be turned on and off by the transmission of control commands to local control devices via some means, e.g., power line carrier or separate control cable. Individual lights or groups of lights may be installed on each local control device, per the manufacturer’s recommendations. (c) Selector switch. A circuit selector switch may be used to select short segments of separate taxiway centerline lighting circuits supplied from the same regulator. This switch may be remotely controlled from separately installed circuit breakers or an L-821 30 7/21/2014 AC 150/5340-30H control panel conforming to AC 150/5345-3. Use the appropriate selector switch per AC 150/5345-5, Specifications for Airport Lighting Circuit Selector Switch, for the number of individual loops to be controlled. i. Combination of selector switches. Combinations of selector switches may be used to control remotely more than four series loops. ii. Maximum power. The selector switch described in AC 150/5345-5 is designed for a maximum of 5000 volts, limiting the maximum connected load on 6.6-ampere series circuits to approximately 30 KW. For application of the selector switch, see Figure 28. f. Runway Guard Light (RGL) system. (1) Power supply. (a) General. Elevated RGLs are available as constant current fixtures (Mode 1) or constant voltage fixtures (Mode 2). (See AC 150/5345-46 for further information on the modes.) If Mode 1 elevated RGLs are selected, install them using separate constant current regulators. This will allow elevated runway guard lights to be controlled independently from in-pavement runway guard lights. This will allow elevated runway guard lights to be controlled independently from in-pavement runway guard lights. In addition, confirm with the manufacturer to ensure that the regulator is compatible with the loads characteristic to flashing lights (typically a ferroresonant type of regulator). If Mode 2 elevated RGLs are selected, install them on a dedicated 120-volt AC or 240-volt AC circuit and install any in-pavement RGLs on their own series circuit. This provides for independent on/off control for operation during daytime visual meteorological conditions (VMC), if desired, and allows the RGLs to be turned off when the runway is closed. Furthermore, RGLs often need to be operated at a different intensity setting than that of runway or taxiway edge lights. You should power dedicated series RGL circuits from an appropriately sized L-828 or L-829, Class 1, Style 1 (3-step) CCR. Brightness control for series circuits is achieved by varying the output current of the CCR. Brightness control for Mode 2 elevated RGLs is achieved by an integrated or remote sensing device (e.g., photocell) for each fixture. Note: Consult with CCR manufacturers to determine the suitability of specific regulators to power flashing lights. (b) Elevated RGLs. When you install a small number of elevated RGLs on an airport, it may be more economical to tap into a nearby circuit than to install a dedicated circuit. However, if you intend to operate the RGLs during the day for runway incursion prevention purposes, we do not recommend tapping into a nearby circuit because of the increased costs of operating the circuit 24-hours a day. Furthermore, a partial circuit load consisting of either elevated or in-pavement RGLs may cause unwanted pulsing of the steady-burning lights on the circuit. This effect, if present, will vary with the actual load and type of CCR. (c) Mode 1 RGLs should not be installed on a circuit powered from a 5-step CCR where all 5 steps are available. Elevated RGLs may appear dim when operated on step 1 or 2. See Figure 54 for a typical elevated RGL. 31 AC 150/5340-30H 7/21/2014 (2) Circuit design. (a) Constant voltage circuits for elevated RGLs. It is important that the voltage provided to elevated RGLs be within the tolerances specified by the light manufacturer. The circuit designer should verify the voltage drop of the circuit and make any special provisions necessary to obtain adequate operating voltage at the RGL. (b) Elevated RGL electrical interface. If elevated RGLs will be monitored, order them with a two conductor lead or a five conductor lead, as required by the L-804 manufacturer. Monitoring with a two conductor lead normally involves the use of power line carrier signals. The five conductor lead (2 power, 2 monitoring, 1 case ground) terminates with a 5-pin plug. The mating 5-socket receptacle is either: 1) purchased separately, or 2) provided with a separately purchased control and monitoring device, i.e., as would be provided in a power line carrier system. A 5-socket receptacle and lead must be used to interface with the 5-pin plug. The method of connecting the two leads is at the discretion of the elevated RGL manufacturer. (c) In-pavement RGL control methods. Refer to Chapter 13 for Control Methods. There are two typical methods used to control in-pavement RGL systems: i. Method 1. In the first method, a power line carrier system is used. Two common methods for connecting a power line carrier system are per Figure 55 and Figure 56. In Figure 55, a remote control device is connected to each in-pavement RGL. Communication occurs on the series circuit between each remote control device and a master control device located in the airfield lighting vault. In Figure 56, a remote control device is connected to every fourth light fixture to prevent adjacent light fixtures from becoming inoperative in the event of the failure of a single control device. Note: Consult the manufacturer of the power line carrier system for any equipment or environment limitations, e.g., the condition of the lighting cables, presence of moisture, etc. See Appendix 6 for additional information about power line carrier systems. ii. Method 2. In the second method, a separate communication connection (copper wire, fiber-optic cable, etc.) is made to a remote input/output (I/O) control device located adjacent to the in-pavement RGL system per Figure 57. This is typically a programmable logic controller (PLC). The communication link is typically connected to a separate vault computer. Provide control and monitoring terminals in the vault computer. The vault computer must have a monitoring link to the CCR to verify that current is present on the output of the regulator. As an option, you may locate the control and monitoring terminal blocks (or other interface device, as required) in the remote I/O control device. See Appendix 6 for additional information about Airfield Lighting Control and Monitoring Systems (ALCMS). You must provide a terminal block (see Figure 58) or other interface device in the master control device or vault computer at which a closed contact is made to activate all in-pavement RGL systems connected to the CCR. When the “on” signal is activated, all RGL systems must turn on and should automatically begin pulsing. If you use electronic monitoring, you must use a separate “caution” and “fault” terminal 32 7/21/2014 AC 150/5340-30H block to activate the “caution” and “fault” signals. The “caution” signal will be activated with the failure of at least one in-pavement RGL, a single local control device, or an I/O control module. The “fault” signal will be activated and displayed if two adjacent in-pavement RGLs, or a total of three, fail in any RGL row. (d) When a “caution” signal occurs, maintenance personnel manually reset the alarm using a dedicated contact closure per Figure 58. Resetting allows the “caution signal to be generated again if another non-critical failure occurs. A “fault” signal can only be cleared after the problem is corrected. Note that a “caution” signal is always active when a “fault” signal is active. (e) Mode of operation for in-pavement RGLs. An entire row of in-pavement RGLs must pulse in such a manner that the even-numbered lights in the row pulse simultaneously and, as they extinguish, the odd-numbered lights pulse simultaneously. Power must be applied alternately to each set of fixtures for 50 percent ±0.5 percent, of the total cycle. Each fixture must pulse at a rate of 30-32 flashes per minute overall brightness settings. (f) Failure modes of in-pavement RGLs. In the event of a lamp failure, the remaining lights in the RGL row must continue to pulse normally. In the event of a control system communications failure, the lights must continue to pulse in the normal sequence for eight hours, the lights within each of the even and odd sets must pulse simultaneously, within a tolerance of 0.05 second. Further, the even set must pulse exactly opposite to the odd set, within a tolerance of 0.13 second. A failure of a local control device (component failure) must cause the associated lamp(s) to fail “off.” A component failure is considered to be a failure of a lamp, local control device, isolating transformer, or “smart” transformer. A communication failure is considered a loss of communication to the local control device. g. Stop bar system. (1) General. There are two types of stop bars: controlled and uncontrolled. Controlled stop bars are controlled individually via L-821 stop bar control panel(s) or via buttons on a touch screen display panel in the ATCT. Uncontrolled stop bars are generally “on” for the duration of operations below 1,200 ft. (365 m) RVR. If the need arises for an uncontrolled stop bar to be turned off, all stop bars for a given low visibility runway may be temporarily turned off via a master stop bar button for each low visibility runway. See AC 120-57 for additional information about the use and operation of stop bars. (2) Power supply. You must power elevated and in-pavement stop bar light circuits from an appropriately sized L-828, Class 1, Style 1 (3-step) CCR. Brightness control is achieved by varying the output current of the CCR. You must install elevated stop bar fixtures on the same circuit as the associated in-pavement stop bar fixtures. (3) Circuit design. (a) General. When the stop bar system is activated, all controlled and uncontrolled stop bars must be turned on at the same time and at the same intensity. Subsequent intensity changes must also occur in unison. It is not required to install all stop bars for a given runway on a dedicated circuit, although that is the simplest method of meeting the foregoing requirement. 33 AC 150/5340-30H 7/21/2014 (b) Controlled stop bars. Controlled stop bars operate in conjunction with taxiway centerline lead-on lights (this also applies to taxiway lights crossing a runway), which are grouped into two segments per Figure 46, Figure 59, Figure 60, and Figure 61. Segment #1 begins at the stop bar and is 155 to 165 ft. (47 to 50 m) long. Segment #2 consists of the remainder of the lead-on lights to the PT at the runway centerline if the total distance from the stop bar to the point of tangency (PT) (measured along the curve) is less than 300 ft. (90 m). If the total length exceeds 300 ft. (90 m), segment #2 may consist of all lead-on lights between the end of segment #1 and the PT at the runway centerline, or segment #2 may be such that the total length of segment #1 and segment #2 is at least 300 ft. (90 m) long. Two stop bar sensors are used to re-illuminate the stop bar and to extinguish the lead-on lights. Sensor #1 is located approximately at the end of lead-on segment #1. Sensor #2 is located approximately at the end of lead-on segment #2. There are many different types of sensors that can be used to control stop bars and their exact location will depend on the type of sensor used. Sensors for stop bar control must be per AC 150/5000-13, Announcement of Availability: RTCA Inc., Document RTCA-221. (c) Normal operation of controlled stop bars. i. Depressing the stop bar button on the L-821 stop bar control panel or touch screen display causes two backup timers to start, the red stop bar to be extinguished, and both segments of lead-on lights to illuminate. The first timer (approximately 45 seconds) provides a backup to the first sensor. The second timer (approximately 2 minutes) provides a backup to the second sensor. In the event of a failure of either sensor, the backup timers will perform the same function as the respective sensor. ii. When the aircraft or vehicle activates sensor #1, the stop bar is re-illuminated and lead-on segment #1 is extinguished. This protects the runway against inadvertent entry by a trailing aircraft or vehicle. iii. When the aircraft or vehicle activates sensor #2, lead-on segment #2 is extinguished. If a detection on sensor #2 occurs before sensor #1 times out, then the backup timers per paragraph 4.8.g(3)(c)i must automatically reset the stop bar. Alternatively, if sensor #1 has failed, and the backup timer for sensor #1 has not ended by the time sensor #2 is activated, then both segments of lead-on lights must be extinguished and the stop bar must be re-illuminated. (d) Special operation of controlled stop bars. From time to time, there is a need for multiple vehicles (i.e., airport rescue and firefighting equipment and snow removal equipment) to be cleared simultaneously onto or across a runway at a location where a controlled stop bar is installed. In that event, the stop bar button is depressed while depressing the “Sensor Override” button on the control panel. (See AC 150/5345-3 for information on the control panel.) The control system must be designed so that the foregoing sequence of events will cause inputs from both sensors to be ignored. The stop bar and lead-on lights must be reset to their original state when the backup timer for sensor #2 runs out. (e) Failure modes of stop bar lights. In the event of a lamp failure, the remaining lights in the stop bar must continue to operate normally. The failure of a local control device (component failure) must cause any connected lamps to fail “off.” In the event of a control system failure (inclusive of a communication failure), the failure mode of the 34 7/21/2014 AC 150/5340-30H local control devices must be selectable depending upon visibility. An entire stop bar must fail “on” (individual lights fail “off”) for visibilities at or below 1,200 ft. (365 m) RVR. The entire stop bar and individual lights must fail “off” for visibilities above 1,200 ft. (365 m) RVR. Selection of the failure mode must be achieved remotely. Following the occurrence of a communications failure, a method must be provided to allow a failed stop bar to be turned off. This may be accomplished through various means, including turning off the power to an individual stop bar through an L-847 circuit selector switch, manually changing the failure mode of the local control devices, or having an integral timer within each local control device which automatically shuts off the lights 10 minutes, ±5 seconds, after the failure. Note: The indication, on the stop bar control panel, of a failed controlled stop bar must continue to be displayed until the stop bar is returned to service. (4) Stop bar control methods. Refer to Chapter 13 for additional information. (a) General. The two control methods described in paragraph 4.8.f(2)(c) for the control of in-pavement RGLs may also be used for the control of controlled stop bars and lead-on lights. However, when multiple lights are installed on each local control device, every second, third, or fourth light may be installed on the same local control device. (b) Control and monitoring system response time. Within 2 seconds from the time the stop bar button in the ATCT is activated, the stop bar lights switch off and the lead-on lights switch on. (5) Monitoring requirements for controlled stop bars. Controlled stop bars and associated leadon lights must be electronically monitored. Within 5 seconds of pressing the stop bar button, the actual status of the lights must be displayed on the stop bar control panel in the ATCT. This response time reflects the state-of-the-art for local control devices. Ideally, the lights would be switched and their status returned to the ATCT within 2 seconds of pressing the stop bar button. The monitoring system should have the capability of determining the number of lights that are not functional and whether or not the failed lights are adjacent. A standard L-827 monitor or L-829 CCR with integral monitor may be used if it is accurately calibrated to indicate a fault indication with approximately 2 stop bar or lead-on lights not functioning. Because this monitoring system is not capable of determining adjacency, a visual inspection would have to be made to determine whether or not the failed lights are adjacent. There is individual lamp monitoring technology currently available; the system manufacturer must be consulted for the application of this technology – see Appendix 6 for additional information. Note: In locations where the circuit resistance to ground varies widely from day to day, it may not be possible to use the L-827 monitor for this level of precision. h. Combination in-pavement stop bar and RGLs. (1) Power supply. Combination in-pavement stop bar/runway guard light fixtures have two lights, one red and one yellow, which are independently controlled. The power supply for the yellow light is as described in paragraph 4.8.f(1). The power supply for the red light is as described in paragraph 4.8.g(2). 35 AC 150/5340-30H 7/21/2014 (2) Circuit design. (a) Mode of operation. The yellow lights must be operated down to, but not below, 1,200 ft. (365 m) RVR. The red lights must be operated at or below 1,200 ft. RVR, and not above. Note: The yellow lights must not be temporarily turned on during the “GO” Configuration per Figure 46. (b) Failure modes of combination stop bars/RGLs. In the event of a lamp failure, the remaining lights in the stop bar or RGL row must continue to operate normally. In the event of a control system communications failure, the failure mode of the local control device must be selectable depending upon visibility. For visibilities below 1,200 ft. (365 m) RVR, the yellow lights must fail “off” and the red lights must fail “on.” For visibilities at or above 1,200 ft. (365 m) RVR, the yellow lights must pulse normally and the red lights must fail “off.” Selection of the failure mode must be achieved remotely. Following the occurrence of a communications failure, the failure mode must be selectable locally. The failure of a local control device (component failure) must cause both lights to fail “off.” (3) Control methods. Control methods for the yellow lights are as described in paragraph 4.8.f(2)(c). Control methods for the red lights are as described in paragraph 4.8.g. (4) Monitoring requirements for the red lights are as described in paragraph 4.8.g(5). 4.9. Equipment and material. General. Equipment and material used in a taxiway centerline lighting system listed below conform to the AC and specification specified. All pertinent ACs and specifications are referenced by number and title in Appendix 4. See Chapter 12 for additional information. a. b. c. d. e. f. g. h. i. j. k. l. m. n. o. 36 Light bases, transformer housings and junction boxes. See paragraph 12.2. Duct and conduit. See paragraph 12.3. Cable, cable connectors, plugs and receptacles. See paragraph 12.4. Counterpoise (lightning protection). See paragraph 12.5. Light base ground. See paragraph 12.6. Light fixture bonding. See paragraph 12.7. Concrete. See paragraph 12.8. Steel reinforcement. See paragraph 12.9. Adhesive and sealants. See paragraph 12.10. Load-bearing lighting fixtures. See paragraph 12.11. Inspection. See paragraph 12.12. Testing. See paragraph 12.13. Auxiliary relays. See paragraph 12.14. Vault. See paragraph 12.15. Maintenance. See paragraph 12.16. 7/21/2014 AC 150/5340-30H Table 4-2. Equipment and material used for low visibility lighting systems. Equipment and Material L-821 Remote Control Panel L-847 Circuit Selector Switch L-824 No. 8 AWG Cable L-824 No. 10 AWG THWN-2 Cable L-824 No. 12 AWG Cable L-828 Regulator L-841 Auxiliary Relay Cabinet Assembly L-823 Connectors L-853 Retroreflective Markers L-867 and L-868 Bases and L-868/L-867 Junction Box, Blank Covers L-804, L-852, and L-862S Light Fixtures L-830 Isolation Transformer L-854 Radio Control Equipment Counterpoise Cable Airport Transformer Vault Conduit and Duct Joint Sealer, Type III Sealer Material (Liquid and Paste) Concrete Backfill Note: * 4.10. ACs* or Items AC 150/5345-3 AC 150/5345-5 AC 150/5345-7 AC 150/5345-7 AC 150/5345-7 AC 150/5345-l0 AC 150/5345-13 AC 150/5345-26 AC 150/5345-39 AC 150/5345-42 AC 150/5345-46 AC 150/5345-47 AC 150/5345-49 *Item L-108 *Item L-109 *Item L-110 *P-605 (See Chapter 12) *P-606 (See Chapter 12) *P-610 See Appendix 4, Bibliography, for reference document information. These items are referenced in AC 150/5370-10, Standards for Specifying Construction of Airports. Installation. See Chapter 10 for various pavement types. 37 AC 150/5340-30H 7/21/2014 This page intentionally left blank. 38 7/21/2014 AC 150/5340-30H Chapter 5. Land and Hold Short Lighting Systems. 5.1. Introduction. Land and hold short lighting systems are installed to indicate the location of hold-short points on runways approved for land and hold short operations (LAHSO). 5.2. Background. FAA Order 7110.118, Land and Hold Short Operations (LAHSO), provides operational requirements for lighting systems and other visual navigational aids that are required to conduct LAHSO. 5.3. Definitions. a. Available Landing Distance (ALD) - That portion of a runway available for landing roll-out for aircraft cleared for LAHSO. This distance is measured from the landing threshold to the holdshort point. b. Hold-short point - A point on the runway beyond which a landing aircraft with a LAHSO clearance is not authorized to cross. c. LAHSO - These operations include landing and holding short of an intersecting runway, a taxiway, a predetermined point, or an approach/departure flight path. 5.4. Implementation criteria. Install land and hold short lighting systems at locations described in the letter of agreement between the airport authority and the local ATCT. See FAA Order 7110.118, Land and Hold Short Operations (LAHSO), for information about the letter of agreement. 5.5. Configuration. A land and hold short lighting system consists of a row of six or seven in-pavement unidirectional pulsing white lights installed across the runway at the hold-short point. A 6-light bar is standard for new installations. A 7-light bar is standard for airports with existing 5-light bars. Five-light bars must be upgraded to meet the standard by adding a light fixture on each end of the existing installation, with the same spacing as the existing fixtures. Selection of the 6- or 7-light bar is not based on the presence of runway centerline lights. a. Location. Center the light fixtures on an imaginary line that is parallel to, and 2 ft. (0.6 m) -0 ft. (0 mm) +3 ft. (0.9 m) prior to, the holding side of the runway holding position marking, per Figure 62. Individual fixtures may vary from the imaginary line up to 2 inches (51 mm) in a direction parallel to the runway centerline. Install fixtures so that their nearest edge is approximately 2 ft. (0.6 m) from any rigid pavement joint or another fixture. In the event of a conflict between any of the light fixtures and undesirable areas, such as rigid pavement joints, etc., which cannot be resolved through the +3-foot (0.9 m) longitudinal tolerance or by varying the lateral spacing as specified in the following paragraph, move the holding position marking and the entire land and hold short lighting system sufficiently toward the landing threshold (shortening the ALD) to resolve the conflict. 39 AC 150/5340-30H 7/21/2014 b. Lateral spacing of light fixtures. The total width of the row of lights (measured between the centers of the outboard fixtures) should be 50% (±10%) of the defined runway width for 6-light bars per Figure 62, and 65% (+5%, -15%) for 7-light bars. Space the remaining lights uniformly between the outboard fixtures within a tolerance of ±2 inches (51 mm). Arrange the light bar symmetrically about the runway centerline for 6-light bars, or about the center fixture for 7-light bars. Refer to Chapter 3. 5.6. Design. Land and hold short lighting systems are designed for installation in new or existing pavements. When possible, install land and hold short lighting systems during construction of the runway or when the pavement is being overlaid. This would allow for the installation of L-868 light bases interconnected by conduit, which is preferred. In this system, the isolation transformers are contained within the light bases. a. Light fixtures and electrical cables. You may select one of two types of fixtures for the land and hold short lighting system: 1) L-850F, unidirectional white light, or 2) L-850A unidirectional white light, per AC 150/5345-46. The fixtures are similar except that the L-850F fixture includes a second lamp which illuminates in the event the first lamp fails. Design the system for the appropriate pavement condition listed below: (1) New pavements. In new pavements, provide access to electrical cables and isolation transformers through the use of conduits and L-868 light bases. This type of installation will reduce downtime and repair costs when the underground circuits require maintenance. Refer to Chapter 11. (2) Pavement overlays. You may use a base and conduit system as described in the preceding paragraph. Two-section bases and spacer rings or an adjustable base to reach proper elevation may be required. Refer to Chapter 11. (3) Existing pavements. Provide recesses or holes for direct-mounted light fixtures or fixtures installed on bases. Locate isolation transformers at the side of the runway. Run No. 10 AWG wire between the transformers and the lights through shallow sawed wire ways (saw kerfs) in the pavement surface. See Figure 63 and Figure 64. Alternatively, you may retrofit L-868 bases and conduit systems into existing pavements. Locate isolation transformers within the bases. b. Electrical system. An L-884 Power and Control Unit (PCU), described in AC 150/5345-54, Specification for L-884 Power and Control Unit for Land and Hold Short Lighting Systems, is typically used to power land and hold short lighting systems. The PCU pulses the lights by varying the voltage on the primary side of the series circuit per Figure 65. The light fixtures must be isolated from the series circuit via 6.6/6.6-ampere isolation transformers specified in AC 150/5345-47. c. PCU. You may install PCUs either indoors (Style I) in a vault or outdoors (Style II) near the lighting system, as required. The PCUs may be heavy and, when installed outdoors, must be located as far from the runway as possible to present the minimum possible obstruction to aircraft. They must be mounted at the minimum possible height, and must be located outside the RSA, taxiway safety area, and taxiway object-free area. The safety and object free areas are defined in AC 150/5300-13. 40 7/21/2014 AC 150/5340-30H d. Control system. The system must have provisions for local and remote control. Local control (“on/off” and intensity control) must be provided at the PCU. Remote control (“on/off” exclusively) must be provided in the ATCT. If there are two or more land and hold short lighting systems installed on the airport, install each system on dedicated circuits with its own set of L884 PCUs. However, you may power two lighting systems installed on the same runway (e.g., installed on opposite sides of an intersecting runway and facing in opposite directions) from the same set of PCUs through the use of L-847 circuit selector switches specified in AC 150/5345-5. Configure the L-847 switches so that only one lighting system at a time may be selected. Figure 65 shows a typical block diagram of the LAHSO lighting system. (1) Automatic intensity control. When the PCUs are under remote control, intensity selection is automatic and is derived from PCU photoelectric control inputs and sensing of the intensity of the runway edge lights that are installed on the same runway as the land and hold short lighting system. The required intensity levels are described in AC 150/5345-54. (2) Photocell. Use a photocell to switch the PCU into day or night mode. The photocell is an integral part of a PCU designed for outdoor installation. With the PCU installed, face the photocell north. A PCU installed indoors must have a remotely mounted photocell in a readily accessible outdoor location. Install the photocell facing north and clearly label it for ease of maintenance. If surrounding airport lights activate a photocell, then turn it as necessary to prevent false activation. The designer should not gang multiple PCUs on a single photocell, as it would create a single point source of failure. e. Remote control. Remote control may be provided in the ATCT through an appropriate L-821 control panel per AC 150/5345-3. Where possible, you may integrate remote control switches into existing airfield lighting control panels. Two common methods used to control L-884 PCUs and other equipment are described below: (1) 120-volt AC. Where the distance between the remote control panel and the vault is not great enough to cause excessive voltage drop (>5%) in the control leads, use the standard control panel switches to operate the control relays directly. Operating relays supplying power to the L-884 PCUs must have coils rated for 120-volt AC. Use a #12 AWG control cable to connect the control panel to the power supply equipment in the vault. The curves in Figure 66 are used to determine the maximum permissible separation between the control panel and the vault for 120-volt AC control. You may use special pilot low burden auxiliary relays, having proper coil resistance to reduce control current, to obtain additional separation distance with 120-volt AC control circuits. It may be advantageous to use these relays for expanding existing 120-volt AC control circuits. (a) 48-volt DC. Where the distance between the control panel and the vault would cause excessive control voltage drop, use a low voltage (48-volt DC) control system. In such a system, remote control panel switches are used to activate sensitive pilot relays such as those specified in AC 150/5345-13 which, in turn, control the L-884 relays. Use an appropriately sized cable, of a type that is listed for direct earth burial, to connect the control panel to the pilot relays. The DC control system is adequate for up to 7,900 ft. (2408 m) separation between control point and vault. (2) Remote control using other methods. There are many methods of providing for the remote control of L-884 PCUs, L-847 circuit selector switches, etc. Such methods may include ground-to-ground radio control (see AC 150/5345-49), copper wire, or fiber-optic control lines. Control signals may be digital or analog. Whatever the method used, the airport design 41 AC 150/5340-30H 7/21/2014 engineer is responsible for ensuring that the control system is reliable and that EMI does not cause unintended switching of the lighting system. f. 5.7. Monitoring. The status of each land and hold short lighting system must be indicated on the L821 control panel in the ATCT. A monitoring system is a required component of an L-884 PCU and is described in AC 150/5345-54. Equipment and material. Equipment and material covered by ACs are referred to by AC numbers. Equipment not covered by FAA specifications, such as distribution transformers, circuit breakers, cutouts, relays, and other commercial items of electrical equipment, must conform to the applicable rulings and standards of the electrical industry and local code regulations. Electrical equipment must be tested and certified by an OSHA recognized Nationally Recognized Test Laboratory (NRTL) and must bear that mark. A current list of NRTLs can be obtained by contacting the OSHA NRTL Program Coordinator at web site https://www.osha.gov/dts/otpca/nrtl/ . Table 5-1 contains a list of equipment and material used for land and hold short lighting systems. Table 5-1. Equipment and material used for land and hold short lighting systems. Item No. L-821 L-847 L-824 #8 AWG Cable L-824 #10 AWG THWN-2 L-824 #12 AWG Cable L-841 L-823 L-867 L-868 L-850F (unidirectional) or L-850A (unidirectional) L-830 L-854 L-884 Item L-110 Item P-605 Item P-606 Item P-610 Item Description Remote Control Panel Circuit Selector Switch Electrical Cable Electrical Cable Electrical Cable Auxiliary Relay Cabinet Assy. Cable Connectors Transformer Housing Light Base Light Fixture Light Fixture Isolation Transformer Radio Control Equipment Power and Control Unit Conduit and Duct Joint Sealer, Type III Sealer Material (Liquid and Paste) Concrete Backfill ACs or Specifications AC 150/5345-3 AC 150/5345-5 AC 150/5345-7 AC 150/5345-7 AC 150/5345-7 AC 150/5345-13 AC 150/5345-26 AC 150/5345-42 AC 150/5345-42 AC 150/5345-46 AC 150/5345-46 AC 150/5345-47 AC 150/5345-49 AC 150/5345-54 AC 150/5370-10 AC 150/5370-10 AC 150/5370-10 AC 150/5370-10 Note: See Appendix 4, Bibliography, for reference document information. 5.8. Installation. This chapter recommends installation methods and techniques; however, other methods and techniques, and variations of those outlined here, may be used provided they are approved by the appropriate local FAA Airports Office. The installation must conform to the applicable sections of NFPA 70 (NEC) and local codes. See Chapter 12 for additional information. a. Light bases, transformer housings and junction boxes. See paragraph 12.2. b. Duct and conduit. See paragraph 12.3. 42 7/21/2014 c. d. e. f. g. h. i. j. k. l. m. n. o. AC 150/5340-30H Cable, cable connectors, plugs and receptacles. See paragraph 12.4. Counterpoise (lightning protection). See paragraph 12.5. Light base ground. See paragraph 12.6. Light fixture bonding. See paragraph 12.7. Concrete. See paragraph 12.8. Steel reinforcement. See paragraph 12.9. Adhesive and sealants. See paragraph 12.10. Load-bearing lighting fixtures. See paragraph 12.11. Inspection. See paragraph 12.12. Testing. See paragraph 12.13. Auxiliary relays. See paragraph 12.14. Vault. See paragraph 12.15. Maintenance. See paragraph 12.16. 43 AC 150/5340-30H 7/21/2014 This page intentionally left blank. 44 7/21/2014 AC 150/5340-30H Chapter 6. Airfield Miscellaneous Aids. 6.1. Airport rotating beacons. Airport rotating beacons must be per AC 150/5345-12. All airport rotating beacons project a beam of light in two directions, 180 degrees apart. For civil land fields only, the optical system consists of one green lens and one clear lens. The rotating mechanism is designed to rotate the beacon to produce alternate clear and green flashes of light with a flash rate of 24-30 flashes per minute. The main purpose of the beacon is to indicate the location of a lighted airport, and a rotating beacon is an integral part of an airfield lighting system. a. L-802A beacon. The L-802A rotating beacon is the standard high intensity rotating beacon and is installed at all airports where high intensity lighting systems are used. See Figure 67 for a typical beacon. b. L-801A beacon. The L-801A rotating beacon is the standard medium intensity beacon and is installed at airports where only medium intensity lighting systems are used, unless special justification exists requiring the use of a high intensity beacon at the site. Such a justification includes high background brightness caused by neighboring lights, or where the beacon is used as a navigational aid rather than for location and identification. 6.2. System design. a. Power supply. Primary power supply for airport rotating beacons is either from an existing 120/240-volt AC power supply or from a separately located distribution transformer. Match, as closely as possible, the primary circuit wire size to the lamp’s rated voltage. See Figure 68 for formulae to calculate wire size and voltage drop. Where the separation distance between power supply and the beacon is excessive, booster transformers are recommended to maintain proper voltage at lamp receptacles. b. Control circuits. Airport rotating beacons are designed to employ simple switching circuits to energize and to de-energize the power supply. The control system design varies. At a small airport, all control equipment and circuitry is self-contained in the power supply equipment; at a large airport a complex control system is needed. The two types of control systems used are direct control or remote control: (1) Direct control. Direct control systems are controlled at the power supply through a switch by energizing the branch circuit supplying the power to the airport beacon. Normally, this type of system is used for the control of rotating beacons at small airports and for other miscellaneous associated lighting circuits. Automatic control of the beacon is obtained through a photoelectric switch with a built-in method of switching from automatic to manual control. See Figure 69 for a typical automatic control. (2) Remote control. Remote control systems are controlled from a remote control panel that may be located in the cab of the control tower or at other remote areas, using a control panel per AC 150/5345-3. This panel contains switches and other devices that control operating relays in the vault from which the power is supplied through the relay contacts to the lighting visual aid. The following control voltages are used for remote control of equipment. See Figure 70. (a) 120-Volt AC. Where the distance between the remote control panel and the vault is not great enough to cause an excessive voltage drop in the control leads, use the standard 45 AC 150/5340-30H 7/21/2014 control panel switches to operate the miscellaneous equipment power supply relays directly. Use No. 12 AWG control cable to connect the control panel to the power components in the vault. Use the formula in Figure 68 to calculate the maximum permissible separation between control point and vault, using the manufacturer’s electrical operating circuit. In many cases, the use of 120-volt AC, special low-burden auxiliary relays, having the proper coil resistance, may be more advantageous for expanding the existing 120-volt AC control system than redesigning the control system to 48-volt DC. (b) 48-volt DC. Use a low voltage 48-volt DC control system where the distance between the control panel and the vault would cause an excessive voltage drop with a 120-volt AC control system. In this system, the remote control panel switches that, in turn, control the miscellaneous lighting circuits activate sensitive pilot relays. The DC control system is adequate for up to 7,900 ft. (2,408 m) separation. c. Duct and conduit system. For an underground power supply, install cable runs in ducts or conduits in areas that are to be stabilized or surfaced. Install cable runs to the top of towers in conduit. This will provide ready access for maintenance, modification of circuits, and protection to cables during repairs of surface or stabilized areas. Provide a reasonable number of spare ducts or conduits in each underground bank for maintenance and future expansion of facilities. Avoid routing underground duct or conduit through areas that may have to be excavated. Ensure that all duct and conduit dimensions meet national, state, and local electrical codes. d. Lightning protection. Refer to National Fire Protection Association (NFPA) 780, Standard for the Installation of Lightning Protection, for lightning protection system design information and requirements. 6.3. Installation. a. Rotating beacons. (1) Mounting the beacon. All airport rotating beacons are mounted higher than any surrounding obstructions so that the bottom edge of the beacon’s light beam, when adjusted correctly, will clear all obstructions. Beacons may be mounted on the roof of hangars or other buildings; on top of control towers when authorized by the local FAA regional office; or, on wooden power pole towers and metal towers. Check the mounting for the beacon support legs with the appropriate space and dimensions as furnished by the beacon manufacturer. (2) Hoisting and securing. Prior to hoisting the beacon, review the manufacturer’s assembly drawings of the beacon. Where it is impractical to hoist the assembly in one piece, disassemble the beacon into parts following the manufacturer’s recommendations. Ensure the mounting platform at the top of the tower has the correct bolt pattern from the manufacturer’s installation drawings. Hoist the beacon into place by means of a sling, taking care not to chafe any surface of the assembly. Once in place, secure the base of the beacon to the mounting platform and reassemble per the manufacturer’s instructions. (3) Leveling. Level the beacon following the manufacturer’s instructions. 46 7/21/2014 AC 150/5340-30H (4) Servicing. Before placing the beacon in operation, check the manufacturer’s manual for proper servicing requirements. Follow the manufacturer’s servicing requirements for each size beacon. 6.4. Maintenance. Maintenance must be performed per AC 150/5340-26. 6.5. Beacon towers. Typical beacon towers are per Figure 71, Figure 72, and Figure 73. a. Location. AC 150/5300-13 contains the standards for locating beacon towers. The FAA may recommend obstruction lights on beacon towers that are less than 200 ft. (61 meters) above ground level (AGL) or 14 CFR Part 77, Objects Affecting Navigable Airspace, standards because of a particularly sensitive location. The design engineer should ensure that all requirements in AC 70/7460-1, Obstruction Lighting and Marking, are met before erecting any structure that may affect the NAS. b. Description of towers. (1) Structural steel towers conform to AC 150/5370-10 and consist of structural steel parts for the basic tower. (Standard heights are 51, 62, 75, 91, 108, 129, and 152 ft. (15.5, 19, 23, 28, 33, 39, and 46 meters).) Each tower is supplied with a telescoping ladder and a mounting platform for a high intensity beacon, approximately 7 ft. square (0.65 meters square) with rails and grating. The railings are punched to permit mounting of a “T” cabinet on any inner surface. See Figure 71 for typical 51 foot (15.5 m) tower installations. (2) Tubular steel towers consist of different lengths of low alloy, high strength tubular steel sections with 60,000 PSI yield strength, welded together to obtain a basic tower of 51 ft. (15.5 m) in height when erected. At the top of the tower is a platform (welded) designed to accommodate a high intensity beacon, and a safety device consisting of a cable, locking clip, and belt combination, that permits a workman to climb the tower and to secure himself in the event of a misstep. Check with the airport beacon manufacturer to ensure the best tower design is selected for the model of beacon purchased. The design engineer should be prepared to supply local wind velocity and ice load data to the tower manufacturer. See Figure 72. (3) Prefabricated tower structure components consist of two lower sections fabricated in 20 foot (6 m) lengths with one 11 foot (3.5 m) upper section and an 8 foot (2.4 m) diameter service platform with rails and caging for mounting a beacon, and a steel rung ladder for entrance to the platform. See Figure 74. (4) Tip-down pole towers consist of a two section octagonal tapered structure with a counterweight and hinge. The top section/counterweight is attached to the bottom section using a hinge that rotates upon a 1 1/4-inch diameter stainless steel rod. The top section can easily be raised and lowered by one person using an internal hand-operated winch. Pole lengths to 55 ft. are available. Check with the beacon manufacturer about the proper model of beacon to use with this type of tower. The design engineer should also be prepared to supply local wind velocity and ice loading data to the tower manufacturer. 47 AC 150/5340-30H 7/21/2014 Note: A fall protection device must be installed on all ladders per OSHA requirements. c. Installation. (1) Clearing and grading. Clear and level the site where the beacon tower is to be erected. Remove all trees and brush from the area within a distance of 25 ft. (7.6 m) from the tower or as specified in the job plans. Remove tree stumps to a depth of 18 inches (0.5 m) below finished grade and fill the excavation with dirt and tamp. If a transformer vault or other structure is included as part of the installation, clear the area to a distance of 25 ft. (7.6 m) from these structures. Level the ground near the tower to permit the operation of mowing machines. Extend the leveling at least 2 ft. (0.6 m) outside the tower legs. Dispose of all debris from the tower site per Federal, state, or local regulations. (2) Excavation and fill. Carry the excavation for the tower footing to a minimum of 4 inches (100 mm) below the footing depth. Then backfill the excess excavation below the footing depth with gravel or crushed stone and compact to the required level. Install the footing plates and then place a thickness of not less than 18 inches (0.5 m) of the same gravel or crushed stone immediately above the footing plates in layers of not over 6 inches (152 mm). Thoroughly tamp in place each layer above the footing plates. The remainder of the backfill may be of excavated earth placed in layers not to exceed 6 inches (152 mm). Thoroughly compact each layer by tamping. Where solid rock is encountered, cut the tower anchor posts off at the required length and install the hold down bolts as indicated in the plans. Anchor each tower leg to the rock by means of two 7/8 inch (22 mm) diameter by 3-foot (0.9 m) long expansion or split hold down bolts and then grout each bolt into holes drilled into the natural rock with neat Portland cement. Except as required for rock foundations, do not cut off or shorten the footing members. If the excavated material is not readily compacted when backfilled, use concrete or other suitable material. Install the concrete footing for tubular towers per the manufacturer’s recommendations. Footing height does not include the footing portions located in the topsoil layer. 6.6. Wind cones. a. General. This section covers the installation of both types of wind cones: L-806 (supplemental wind cone) and L-807 (primary wind cone). Part 139, Certification of Airports, requires that an airport must have a wind cone that visually provides surface wind direction information to pilots. However, if a primary wind cone is not visible to pilots on approach and takeoff at each runway end, supplemental wind cone(s) must be provided. If the airport is open for air carrier operations at night, the wind cones (both primary and supplemental) must be lit. The guidance in this AC is recommended for all applications involving wind cones. b. Discussion. Primary and supplemental wind cones are intended to provide wind direction information to pilots. The primary wind cone is needed at any airport without a 24-hour ATCT. At an airport certificated under Part 139, Certification of Airports, a primary wind cone is required regardless of whether the airport traffic control tower is full time or part time. The source of airport wind information reported to pilots may be 2 to 3 miles (3.2 to 4.8 km) from the approach end of a runway. Factors such as topography, approaching fronts or thunderstorms could result in much different wind conditions near runway ends than those reported to pilots from the primary wind information source. Under these conditions, supplemental wind cones may be useful to provide pilots a continuing visual indication of wind conditions near the runway ends during landing and takeoff operations. 48 7/21/2014 AC 150/5340-30H c. Siting. The primary wind cone will likely be located within a segmented circle and should be installed so that it is readily visible to pilots. In addition, the primary wind cone should be installed so there is no conflict with airport design criteria requirements in AC 150/5300-13. See Part 77 to determine if obstruction lights will be required. See Figure 131 and Figure 132 for installation details. (1) The supplemental wind cone must be located near the runway end so that pilots have an unobstructed view during either landing or takeoff operations. The preferred location is on the left side of the runway when viewed from a landing aircraft. However, it may be located on the right side of the runway where conditions such as the existence of another runway, taxiway, apron, terrain problems, or navigational aids preclude its installation on the left side. (2) The supplemental wind cone must be installed outside the runway safety area (RSA). The supplemental wind cone must not be inside the object free area (OFA) unless there is a need; and if so, documentation must be provided to explain the reason for the location. The supplemental wind cone must not penetrate the obstacle free zone (OFZ) per AC 150/530013. The proposed wind cone location must also be coordinated with the local Technical Operations (Airway Facilities) Office to ensure that it will not cause interference with the radiation pattern of any navigational aid facility. See Figure 75 and Figure 76 for installation details on supplemental wind cones. (3) The supplemental wind cone longitudinal tolerance is ±500 feet (152.4 meters) and ±50 feet (15.2 meters) lateral tolerance from the location shown in Figure 75. d. Performance requirements. Locally fabricated or commercially available supplemental wind cones may be used, provided they meet the criteria in AC 150/5345-27, Specification for Wind Cone Assemblies. e. Wind cone mounting structures. The primary wind cone is mounted on a rigid supporting structure, Type L-807. The supplemental wind cone is mounted on a frangible structure, Type L806. See AC 150/5345-27 for detailed descriptions of the mounting structures. f. Maintenance. Maintenance must be performed in accordance with AC 150/5340-26. 6.7. Obstruction lights. 6.7.1. Location. AC 70/7460-1 contains the criteria for locating obstruction lights. Obstruction lights must be per AC 150/5345-43, Specification for Obstruction Lighting Equipment. a. Selection consideration. AC 70/7460-1 contains guidance on the type of obstruction lights to be used as well as the placement and number of lights required to light the obstruction properly. b. Obstruction light installation. Obstruction lights are installed on all obstructions that present a hazard to air traffic to warn pilots of obstructions during hours of darkness and during periods of limited daytime visibility. An obstruction’s height, size, shape, and the area in which it is located determine the position of lights on the obstruction and the number of lights required to adequately light the obstruction to assure visibility of such lighting from an aircraft at any angle of approach. Standards for determining obstructions to air commerce are contained in Part 77. 49 AC 150/5340-30H 7/21/2014 c. Power supply. Design the power supply to ensure that the specified voltage is available at the input terminals of the obstruction light. Coordinate with the certified equipment manufacturer for proper operating voltage and tolerance. d. Control system. Obstruction lights installed in conjunction with a rotating beacon may be controlled from a tell-tale relay within the beacon controller. Other obstruction lights may be controlled from a photosensitive device. Adjust the device so that the lights will automatically be turned on when the north sky light intensity reaches a level of 35 foot-candles, and automatically turned off when the north sky light intensity reaches a level of 58 foot-candles. Where the connected load exceeds the contact rating in the light sensitive control device, design the control circuit to include a load contactor relay properly rated for the load. e. Duct and conduit system. Design the duct and conduit system for the wind cone obstruction light per paragraph 6.2.c for rotating beacons. 6.7.2. Installation. a. Placing the obstruction lights. Install obstruction lights per AC 70/7460-1. b. Installation on poles. Where obstruction lights are to be mounted on poles, install each obstruction light with its hub sized per National Electric Code (NEC). If pole steps are specified, install the lowest step 5 ft. above ground level. Install steps alternately on diametrically opposite sides of the pole to give a rise of 18 inches (0.5 m) for each step. Fasten conduit to the pole with galvanized steel pipe straps secured by galvanized lag screws. c. Installation on beacon towers. Where obstruction lights are installed on beacon towers, mount two obstruction lights on top of the tower using rigid steel conduit. The method of installation must be per AC 150/5370-10 Item L-101. If obstruction lights are specified at lower levels, install not less than 1/2 inch (13 mm) galvanized rigid steel conduit with standard conduit fittings for mounting the fixtures. Mount all fixtures in an upright position. d. Installation on buildings, towers, smokestacks, etc. Mount the hub of the obstruction light not less than 1 foot (0.3 m) above the highest point of the obstruction, except in the case of smokestacks. For smokestacks, mount the uppermost units not less than 5 ft. (1.5 m) or more than 10 ft. (3 m) below the top of the stack. e. Wiring. If underground cable is required for the power feed, and if duct is required under paved areas, install the duct and cable per Items L-108 and L-110. Install overhead line wire from pole to pole, where specified, conforming to Federal Specification J-C-145, Cable, Power, Electrical and Wire, Electrical (Weather-Resistant). Note: Power for obstruction lights mounted on wind cone structures must be on a dedicated circuit not shared with other equipment. This assures continued lighting of the obstruction in the event of a runway lighting power failure. f. 6.7.3. Lamps. Install one or two lamps, as required. All lamps used must be listed in AC 150/5345-53, Airport Lighting Equipment Certification Program. Maintenance. See AC 150/5340-26 for additional details about wind cone maintenance. 50 7/21/2014 6.8. AC 150/5340-30H Equipment and materials. See Chapter 12 for additional information. a. b. c. d. e. f. g. h. i. j. k. l. m. n. o. Light bases, transformer housings and junction boxes. See paragraph 12.2. Duct and conduit. See paragraph 12.3. Cable, cable connectors, plugs and receptacles. See paragraph 12.4. Counterpoise (lightning protection). See paragraph 12.5. Light base ground. See paragraph 12.6. Light fixture bonding. See paragraph 12.7. Concrete. See paragraph 12.8. Steel reinforcement. See paragraph 12.9. Adhesive and sealants. See paragraph 12.10. Load-bearing lighting fixtures. See paragraph 12.11. Inspection. See paragraph 12.12. Testing. See paragraph 12.13. Auxiliary relays. See paragraph 12.14. Vault. See paragraph 12.15. Maintenance. See paragraph 12.16. 51 AC 150/5340-30H 7/21/2014 This page intentionally left blank. 52 7/21/2014 AC 150/5340-30H Chapter 7. Economy Approach Aids. 7.1. Introduction. a. The economy approach lighting aids were developed to make visual aids available to airports at a low cost. The design and installation requirements are flexible to permit the equipment to be installed and operated with minimal changes to the power distribution system at the airport. b. The drawings required to plan and install a system are described and referenced throughout this chapter. These are drawings of typical installations. Local applications may require variations from the drawings, but no variations in the layout, spacing, and tolerances are permitted. Although it is possible to plan an installation from the drawings, various characteristics affecting the systems and their design, equipment, and installation deserve special consideration. 7.2. Types of economy approach lighting aids. a. Medium Intensity Approach Lighting System With or Without Sequenced Flashing Lights (MALSF or MALS). If medium intensity approach lights are to be installed without sequenced flashing lights, apply only the applicable portions of the paragraphs for MALSF. b. Omnidirectional Approach Lighting System (ODALS). c. Runway End Identifier Lights (REIL). d. Precision Approach Path Indicator (PAPI). 7.3. Selection considerations. Select a particular system on the basis of an operational requirement for light signals in addition to runway edge lights. Consider the following when selecting an economy approach lighting aid: a. The airport’s current operations and forecasts for three years indicate that the airport will not meet the criteria under the FAA’s planning standards for the installation of an instrument landing system/approach lighting system (ILS/ALS). See the paragraphs below for a listing of FAA owned approach lighting systems. (Configurations and design details pertaining to these systems are in FAA JO 6850.2, Visual Guidance Lighting Systems.) b. The runway to be served has at least a MIRL lighting system. c. If a MALSF is to be installed, the airport should have assigned, or have the potential for, a nonprecision instrument approach procedure other than ILS/precision approach radar (PAR). See AC 150/5300-13 for additional information about non-precision approach requirements. d. MALSF and REIL are not installed on the same end of a runway. If required, install the PAPI with either MALSF or REIL on the same end of a runway. e. MALSFs are not installed at locations where in-pavement approach light fixtures are required. f. Prior to the selection of a particular lighting aid, discuss with regional airport FAA personnel the operations and environmental needs of the individual site. In addition, make an individual site evaluation to determine which aid will best serve in reducing the deficiency(s) in a particular 53 AC 150/5340-30H 7/21/2014 area. Reduction to instrument approach minimums may be made per FAA Order 8260.3, U.S. Standard for Terminal Instrument Procedures. Use the following information as a guide for selecting a particular system. (1) MALS/MALSF. This system provides early runway lineup and lead-in guidance, runway end identification and roll guidance. The lights are helpful during some periods of restricted visibility. The MALS is beneficial where extraneous lighting prevents the pilot from lining up with the runway centerline or where the surrounding terrain is devoid of lighting and does not provide the cues necessary for proper aircraft attitude control. At locations where approach area identification is difficult at night due to surrounding lights, MALSF installed at the three outermost bars should resolve this problem. See FAA JO 6850.2, Visual Guidance Lighting Systems, for details on Medium-intensity Approach Lighting Systems with Runway Alignment Indicator Lights (MALSR). (2) REIL. These lights aid in early identification of the runway and runway end. They are more beneficial in areas having a large concentration of lights and in areas of featureless terrain. These lights must be installed where there is only a circling approach or a circling and nonprecision straight-in approach. If it is operationally acceptable at an airport, the omnidirectional REIL provides good circling guidance and is the preferred system. The unidirectional REIL must be installed where environmental conditions require that the area affected by the flash from the REIL be greatly limited. (3) ODALS. This system provides visual guidance for circling, offset, and straight-line approaches to non-precision runways. An ODALS (or MALS, SSALS, SALS) is required where the visibility minimum is less than 1 statue mile with a minimum paved runway length of 3,200 ft. (975 meters) and MIRL. ODALS is recommended for a minimum visibility equal to 1 statute mile or greater on runways 3,200 ft. with MIRL/LIRL. See AC 150/5300-13 for additional details about ODALS and runway lengths less than 3,200 ft. ODALS use for unpaved runways will require an evaluation by the regional Flight Standards personnel before it can be implemented. (4) PAPI. This system enhances safety by providing beneficial visual approach slope guidance to assist the pilot of an aircraft in flying a stabilized approach. The system has an effective visual range of approximately 5 miles during the day and up to 20 miles at night. The presence of objects in the approach area may present a serious hazard if an aircraft descends below the normal path. This is especially true where sources of visual reference information are lacking or deceptive: i.e., hilltops, valleys, terrain grades, and remote airports. The PAPI assists the pilot in maintaining a safe distance above hazardous objects. The visual aiming point obtained with the PAPI reduces the probability of undershoots or overshoots. The 2box PAPI system is normally installed on runways that are not provided with electronic guidance, on non-Part 139 airports, or when there is a serious hazard where the aircraft descends below the normal approach path angle. The system can be expanded to a 4-box system when jet aircraft operations are introduced at a future time. 7.4. Configurations. a. MALSF. (1) Provide a configuration of steady burning and flashing lights arranged symmetrically about and along the extended runway centerline per Figure 77. Begin the system approximately 54 7/21/2014 AC 150/5340-30H 200 ft. (61 m) from the runway threshold and extend it to an approximate 1,400 foot (427 m) overall length. (See Figure 77 for tolerances.) (2) Use seven light stations with five steady-burning lights at each station. Provide one flashing light at each of the three outermost stations. At the station 1,000 ft. (305 m) from the runway threshold, use two additional bars (one of each side of the centerline bar) each with five steady-burning lights. (3) All lights in the system emit white light. Only two intensity steps are required for MALSF – three steps are desirable. b. REIL. Provide two flashing lights near the end of the runway as shown in Figure 78. The optimum location of the lights is 40 ft. (12 m) from the runway edge and in line with the existing runway threshold lights. The light units may be located laterally up to 75 feet (23 m) from the runway edge and longitudinally 30 feet (9 m) downwind (toward the departure end of the runway) and 100 feet (27 m) upwind (toward the approach end of the runway) from the line of threshold lights. These location tolerances should be employed as required to keep the light units a minimum distance of 40 feet (12 m) from other runways or taxiways. (1) When possible, install the two light units equidistant from the runway centerline. When location adjustments are necessary, the difference in the distance of the two lights to the runway centerline may not exceed 10 ft. (3 m). (2) Each light unit must be a minimum of 40 ft. (12 m) from the edge of taxiways and other runways. The elevation of both units must be within 3 ft. (0.9 m) of a horizontal plane through the runway centerline, with the maximum height above ground limited to 3 ft. (0.9 m). When the centerline elevation varies, the centerline point in line with the two units must be used to measure the centerline elevation. (3) Orient the beam axis of a directional un-baffled light unit 15 degrees outward from a line parallel to the runway and inclined at an angle 10 degrees above the horizontal. If this standard setting is operationally objectionable, provide optical baffles (per the manufacturer’s instructions) and orient the beam axis of the unit 10 degrees outward from a line parallel to the runway centerline and inclined at an angle of 3 degrees above the horizontal. (4) For omnidirectional REIL, the light unit is considered to be properly aligned when it is plumb (true vertical). (5) See AC 150/5345-51, Specification for Discharge-Type Flashing Light Equipment, for additional information about REIL Types and Classes. c. ODALS. Provide seven omnidirectional sequenced discharge type strobe lights located in the runway approach area. Five runway alignment strobe lights are installed along the extended runway centerline beginning 300 ft. (91 meters) from the threshold and spaced 300 ft. (91 meters) apart. One runway end identifier light is located 40 ft. (12 meters) from each of the left and right runway edges adjacent to the runway threshold. The ideal system will consist of all seven strobe lights in a single horizontal plane. Sloping installations are permitted with a maximum positive slope of 2 percent and a maximum negative slope of 1 percent. See Figure 79 for a typical ODALS layout. See FAA JO 6850.2, Visual Guidance Lighting Systems, for additional installation information. 55 AC 150/5340-30H 7/21/2014 d. PAPI. Provide light units that project the visual signal towards an approaching aircraft with the innermost light unit located 50 ft. (15 m) from the left runway edge. The light units are installed in a line perpendicular to the runway edge. Each light unit emits a two-color (red and white) light beam. When the light units are properly aimed, the optical system provides visual approach slope information. Where terrain, intersecting runways, or taxiways make an installation on the left side of the runway impractical, the light housing units may be located on the right side of the runway. See paragraph 7.5.d(6) for aiming criteria. See Figure 81 for PAPI signal presentation as seen from the approaching aircraft. Note: If the PAPI is installed on the right hand side of the runway, the light housing assemblies nearest the runway (inboard) must be seen as red and the two farthest from runway (outboard) must be seen as white. See Figure 81. 7.5. Design. a. MALSF. (1) Electrical systems. The design of the electrical system is identified by the method used to control the on/off operation of the lights. The controls available are remote, radio, and control from the runway edge lighting circuit. Select the type of control best suited for the airport’s operation. (a) Remote control. A typical remotely controlled system consists of on/off and brightness switches, control relays, distribution transformers, MALSF equipment, and interconnecting wires. See Figure 83 for a typical wiring diagram. Normally the initial installation cost for remote controls is more than that for a system with radio controls or controls from the runway lighting circuit. (b) Radio control. Use the system wiring diagram per Figure 83 with the exceptions listed below. Select radio controls if the lights are needed for short duration (less than 15 minutes at a time). i. Locate the L-854 receiver near the MALSF to eliminate costly underground cables. ii. Substitute the L-854 radio controls for the on/off switch per Figure 83 and use a control relay with a coil compatible with the output of the L-854 receiver. iii. Use a photoelectric device in lieu of the high/low switch per Figure 83. (c) Runway lighting circuit control. See Figure 84 for a typical system controlled from the runway edge lighting circuit. Use components such as an isolation transformer, a series control device, and a distribution transformer in conjunction with the MALSF equipment to assure proper on/off operation. Select the brightness control as specified in FAA Order 6850.2. (d) Power supply and wiring. Use a distribution transformer with a center tap to obtain the 120-volt AC and 60-volt AC input to the MALS PAR 38 spotlights. As an alternate, use two distribution transformers with the necessary switching equipment to connect these transformers alternately in series and parallel to obtain 120-volt AC and 60-volt AC across the MALS PAR 38, 120-watt spotlights. Obtain the high setting of the MALS lamp with the 120-volt AC and the low setting with the 60-volts. 56 7/21/2014 AC 150/5340-30H i. Transformer rating. Obtain a transformer with a minimum rating of 10 kilowatts at 120-volt AC, 60 Hz. Use this power to supply the lamp load and field wiring per Figure 85. Select a transformer designed to carry the rated load continuously under expected environmental conditions. ii. Field wire sizes. Calculate the minimum wire sizes for each installation. If the field wiring is similar to the typical layout per Figure 85, use a No. 4 AWG wire (maximum) for power circuits and a No. 19 AWG wire (minimum) for sequenced flashing lights timing circuits. Provide not less than 114 volts, 60 Hz, nor more than 126 volts AC, 60 Hz at all steady-burning and flashing MALSF lamps. (2) Structures. (a) Where possible, mount all lights in the inner 1,000 ft. (305 m) section of the MALSF on frangible structures, meeting the RSA standards of AC 150/5300-13. (b) Use semi-frangible structures at all light stations of the MALSF where the distance from ground level to lamp center is over 40 ft. (12 m). Semi-frangible structures have the upper 20-foot (6 m) portion frangible and the remaining portion rigid. (c) Structure must be per FAA-E-2702, Specification for Low Impact Resistant Structures and AC 150/5345-45, Low-Impact Resistant (LIR) Structures. b. REIL. (1) Electrical systems. Design the system to permit operation of the light units within the rated tolerances of the equipment. Select light units that operate either in a parallel circuit or series circuit. Light units will conform to AC 150/5345-51 Type L-849. (a) Controls. Control the operation of the light units with one of the methods listed below: i. Remote controls. Provide an on/off switch per Figure 87 at a remote location. Use this switch to control the input power to the light unit. Select a switch rated to carry continuously the required rated load. Figure 87 is intended to be generic and shows a single intensity system powered by 120/240-volt AC. See the manufacturer’s installation instructions for three-step intensity control remote control. ii. Radio controls. Use the L-854 receiver in conjunction with a pilot relay to control the light units. Select a relay with contacts rated to carry continuously the required rated load. iii. Runway regulator controls. See Figure 88 for a typical installation of REIL in a series lighting circuit. Provide a selector switch to permit the independent control of the REIL though the REIL may share a common power source with the runway edge lights. A series circuit adapter may be required to provide operating power to the REIL from the series lighting circuit. Some manufacturers may include the series adapter as part of the control cabinet. Include any current sensing options (if required) for a three intensity step REIL for both parallel and series power. Consult the manufacturer’s representative for information relevant to options and configurations. 57 AC 150/5340-30H 7/21/2014 (b) Power supply and wiring. Use a source capable of producing 120-volt AC ±6 volts, 60 Hz or 240-volt AC ±12 volts, 60 Hz at the terminal of a 1.3 kilowatt inductive load. Calculate the wire size used to connect the multiple light units to the source voltage. See Figure 88 for a typical example. Use 5 kilovolt (KV) cables (L-824) for connecting REILs into series circuits. If using a CCR (constant current regulator) for REIL primary power, ensure that the regulator will accommodate a pulsing load that may have reactive components. Consult the manufacturers of both the CCR and REIL before making a final decision. (2) Structures. Install per the manufacturer’s requirements. Use a 2.197 inch (56 mm) or 2.375 inch (60 mm) (outside diameter) pipe support to secure the light unit. Ensure that any frangibility requirements are addressed for the equipment installation (see AC 150/5345-51 for additional information about frangible couplings) - see Figure 92. c. ODALS. (1) Electrical systems. The design of the electrical system required for ODALS is primarily based upon the method used to control the on/off operation of the lights. The controls available are remote, radio, and control from the runway edge lighting circuit. Select the type of control best suited for the airport’s operation. See AC 150/5345-51, L-859V (powered by airport voltage source) or L-859I (powered by airport series 6.6 Amp power source). ODALS requires three intensity steps, HIGH, MEDIUM, and LOW. For voltage powered systems, intensity control will be internally generated. For series powered ODALS, 6.6A corresponds to HIGH, 5.5A to MEDIUM, and 4.8A to LOW intensity. See the manufacturer’s approved installation manual for additional details and criteria. d. PAPI. (1) Siting considerations (for L-880, 4 light units). (a) The PAPI system should be located at the approach end of the runway on the left side (see Figure 80 for distance information). (b) The PAPI must be sited and aimed so it defines an approach path with sufficient clearance over obstacles and a minimum threshold crossing heights per Table 7.1. (c) See EB 79, Determining RSA NAVAID Frangibility and Fixed-by-Function Requirements, for additional information about locating PAPI components in the Runway Safety Area (RSA). Note: It is recommended that the equipment manufacturer be consulted before making any decisions about relocating PAPI components. (d) See the manufacturer’s installation manual for a light housing assembly aiming procedure. (e) Other PAPI alignment tolerances and considerations common to installations are in paragraph 7.5.d(7). (2) Siting PAPI on a Runway With an ILS Glide Path. When siting PAPI on a runway with an ILS system, the PAPI visual approach path must coincide with the ILS glide path. The PAPI 58 7/21/2014 AC 150/5340-30H must be placed at the same distance from the threshold as the touchdown point of the ILS glide path with a tolerance of ±30 ft. (±10 m). If the PAPI is installed on an ILS runway primarily used by aircraft in height group 4 (see Table 7.1), the PAPI distance from the threshold must equal the distance to the ILS glide path touchdown point plus an additional 300 ft. +50, -0 (90 m +15, -0) from the runway threshold. (3) Siting PAPI on a Runway Without an ILS Glide Path. When a runway is not ILS equipped, the position and aiming for the PAPI must be aligned to produce the required threshold crossing height and obstacle clearance for the runway approach path per the following: Note: The following method can be used to determine the PAPI distance from the runway threshold provided there are no obstacles in the area from which the PAPI signals can be observed, no differences in elevation between the threshold and the installation zone of the PAPI or between the units, or reduced length of runway. (a) The distance of the PAPI units from the runway threshold can be calculated from the equation: D1 = TCH × cotangent (angle of lowest on-course signal) D1 = calculated distance of the PAPI unit from the runway threshold TCH = threshold crossing height (b) The TCH is determined by the height group of aircraft that primarily use the runway. Refer to Table 7-1 and determine the recommended TCH. (c) Refer to Table 7-2 and determine the lowest on course signal for the third light unit from the runway edge - 10 minutes (') below glidepath. (d) The standard visual glideslope for PAPI is 3°. For non-jet runways, the glideslope may be increased to 4° to provide obstacle clearance. (e) The aiming angle of the third light unit is: 3° - 10' = 2° 50' (f) Determine the distance of the PAPI from the runway threshold (TCH = 45 ft., Height Group 2): D1 = 45 × cotangent 2° 50' (2° 50' = 2.833°) (cotangent = 1/tan) D1 = 45 × 20.20579 D1 = 909.26 ft. from the runway threshold (4) PAPI Obstacle Clearance Surface (OCS). (a) Reference Figure 80. The PAPI obstacle clearance surface is established to provide the pilot with a minimum clearance over obstacles during approach. The PAPI must be positioned and aimed so that no obstacles penetrate this surface. The surface begins 300 ft. (90 m) in front of (closer to the runway threshold) the PAPI system and proceeds outward into the approach zone at an angle 1 degree less than the aiming angle of the third LHA (lowest on course signal, L-880) from the runway. For an L-881 PAPI, the lowest on course signal is for the unit farthest from the runway. The OCS extends 10° on 59 AC 150/5340-30H 7/21/2014 either side of the runway centerline to a distance of 4 miles (6.44 km) from the point of origin. (b) Position and aim the PAPI so that there is no risk of an obstruction penetrating the OCS. Perform a site survey and verify that an obstacle will not penetrate the OCS. (c) If an obstruction penetrates the obstacle clearance surface and cannot be removed, increase the PAPI glideslope angle or move the PAPI farther from the threshold to provide an increased TCH equal to the obstacle penetration height. Use the following formula: D1 = TCH + H × cotangent θ where: D1 = calculated distance of the PAPI from the runway threshold TCH = threshold crossing height H = the height of the object above the OCS θ = PAPI lowest on course signal (5) Threshold Crossing Height (TCH). The TCH is the height of the lowest on-course signal at a point directly above the intersection of the runway centerline and the threshold. (a) The minimum TCH varies with the height group of aircraft that primarily use the runway. (b) The PAPI approach path must provide the proper TCH for the most demanding height group using the runway per Table 7.1. (6) PAPI aiming. The standard aiming angles for Type L-880 and Type L-881 systems are shown in Tables 7.2 and 7.3. 60 7/21/2014 AC 150/5340-30H Table 7-1. Threshold crossing heights. Representative aircraft. Type Height Group 1 General aviation Small commuters Corporate turbo jets Height Group 2 F-28, CV-340/44O/580 B-737, DC-9, DC-8 Height Group 3 B-727/707/720/757 Height group 4 B-747/767, L-1011, DC-10 A-300 Approximate Cockpit-to-wheel height Visual Threshold Crossing Height Remarks 10 ft. (3 m) or less 40 ft. (+5, -20) 12 m (+2, -6) Many runways less than 6,000 ft. (1829 m) long with reduced widths and/or restricted weight bearing that would normally prohibit landings by larger aircraft. 15 ft. (4.5 m) 45 ft. (+5, -20) 14 m (+2, -6) Regional airport with limited air carrier service 20 ft. (6 m) 50 ft. (+5,-15) 15 m (+2, -6) Primary runways not normally used by aircraft with ILS glidepath-to-wheel heights exceeding 20 ft. (6 m). Over 25 ft. (7.6 m) 75 ft. (+5, -15) 23 m (+2, -4) Most primary runways at major airports. Table 7-2. Aiming of Type L-880 (4 box) PAPI relative to pre-selected glide path. Light Unit Aiming Angle (in minutes of arc) Standard installation Unit nearest runway 30' above glide path Next adjacent unit 10' above glide path Next adjacent unit 10' below glide path Next adjacent Unit 30' below glide path Height group 4 aircraft on runway with ILS 35' above glide path 15' above glide path 15' below glide path 35' below glide path Table 7-3. Aiming of Type L-881 (2 box) PAPI relative to pre-selected glide path. Light Unit Aiming angle (in minutes of arc) Unit nearest runway 15' above glide path Unit farthest from runway 15' below glide path 61 AC 150/5340-30H 7/21/2014 (7) Other siting dimensions and tolerances. (a) Distance from runway edge: i. The inboard light unit must be not be less than 50 ft., +10, -0, (15 m, +3, -0) from the runway edge (measured to the edge of the light unit - see Figure 80) or to other runways or taxiways. ii. The distance from the runway edge may be reduced to 30 ft. (10 m) for small general aviation runways used by non-jet aircraft. (b) Separation between light units: i. The PAPI light units must have a lateral separation of: a. Between 20 and 30 ft. (6 to 9 m) for L-880 systems. Note: The distance between light units is measured center to center. b. For the L-880, the distance between light units may not vary by more than ±1 foot (0.3 m). (c) Azimuth aiming. Each light unit must be aimed outward into the approach zone on a line parallel to the runway centerline within a tolerance of ±1/2 degree. (d) Mounting height tolerances. i. The beam centers of all light units must be within ±1 inch of a horizontal plane. ii. The PAPI horizontal plane must be within 1 foot (0.3 m) of the elevation of the runway centerline at the intercept point of the visual glide path with the runway (except for the siting conditions in subparagraph g below). (e) Tolerance along line perpendicular to runway. The front face of each light unit in a bar must be located on a line perpendicular to the runway centerline within +6 inches (+152 mm). (f) Correction for runway longitudinal gradient (see Figure 82). i. On runways where there is a difference in elevation between the runway threshold and the PAPI, it may be necessary to adjust the location of the light units with respect to the threshold to meet the required obstacle clearance and TCH. ii. When an elevation difference exists, the following steps (reference Figure 82) must be used to compute the change in the distance from the threshold required and preserve the proper geometry. a. Obtain the runway longitudinal gradient (RWY) from “as-built” drawings or airport obstruction charts. Note: If the information cannot be obtained from the above sources, a survey must be performed to obtain RWY. 62 7/21/2014 AC 150/5340-30H b. Determine the ideal (D1, zero gradient) PAPI distance from the runway threshold (T). c. Assume a level reference plane at the runway threshold elevation. Plot the location determined in (2) above. d. Plot the runway longitudinal gradient (RWY). e. Project the visual glide path angle (θ) to its intersection with the runway longitudinal gradient (RWY). f. Solve for the adjusted distance from threshold (d) either mathematically or graphically. g. Double-check to see that the calculated location gives the desired TCH. (g) Additional siting considerations. i. If the terrain drops off rapidly near the approach threshold and severe turbulence is experienced, then PAPI must be located farther from the threshold to keep the aircraft at the maximum possible threshold crossing height. ii. For short runways, the PAPI must be as near the threshold as possible to provide the maximum amount of runway for braking after landing. iii. At locations where snow is likely to obscure the light beams, the light units may be installed so the top of the unit is a maximum of 6 ft. (2 m) above ground level. iv. PAPI LHAs must not be located closer than 50 ft. from a crossing runway, taxiway, or warm-up apron or within the ILS critical area. v. The inboard light housing may be located up to 75 ft. (23 m) from the runway edge where damage may occur arising from jet blast and wing vortices. This is a deviation from standard and must be submitted to the local Airport District Office for approval prior to installation. Notes: • Increasing the height of the PAPI light units will also raise the threshold crossing height for the glide path. • This may also require locating the light units farther from the runway edge to ensure adequate clearance for aircraft. • The location for the light units (closer to the runway threshold) must be recalculated to maintain the correct TCH and Obstacle Clear Surface (OCS). (8) Electrical systems. Select equipment and connect the light units for continuous operation, series operation. See Figure 89 and Figure 90 for typical wiring diagrams. 63 AC 150/5340-30H 7/21/2014 Note: See FAA CertAlert 02-08 (12/12/2002) - At airports where PAPI units are activated when needed and thus are not operated continuously, change airport lighting circuitry to ensure PAPIs are preset to operate continuously on a low power setting, either 5 percent or 20 percent of full intensity necessary for local site conditions. For PAPIs powered by a series lighting system, contact the equipment manufacturer for low power setting information. Airport operators must submit changes per the front cover of the Airport/Facility Directory removing the PAPI reference. (a) Continuous operation. Provide a continuous power source to permit the PAPI to be energized at all times. (b) Series operation. Use isolation transformers (not supplied with PAPI equipment) in conjunction with the light unit to connect them into the series lighting circuit. The CCR will control the brightness of the system. Select a series circuit capable of accepting an additional load for each installation. Provide a selector switch per Figure 90 to permit independent control of the PAPI. At an existing runway lighting installation, the 2-box PAPI may be connected into the series runway lighting circuit; however, it would be necessary to burn the runway edge lights at top brightness if approach slope information is needed during daytime conditions. (c) Multiple operation. Use the light boxes with accessories provided for the specification to permit operation from a 2 Kw, 120-volt AC ±10 percent, 60 Hz source or a 240-volt ±10 percent, 60 Hz source. Control the on/off operation of the light units with a remote switch or with radio controls. Provide pilot relays with contacts rated to operate the 2kilowatt load on a continuous basis. (d) Wire. Use No. 8 AWG wires to connect light units in series circuits. Make connections to multiple circuits with wire insulated for 600 volts minimum. (9) Foundation. See Figure 91 for design details for the light unit’s foundation. (10) Feeder circuit. The PAPI may be specified to operate from a standard utility voltage (Style A) or from a constant current power supply (Style B). (a) The power cable must be per FAA Type L-824 per AC 150/5345-7, Specification for L824 Underground Electrical Cable for Airport Lighting Circuits, or equivalent. (b) Lightning arresters for both power and control lines must be provided per AC 150/534528, Precision Approach Path Indicator (PAPI) Systems. Note: The output power lines for an L-828 regulator used for Style B systems already have integral lightning protection). (c) All fuses or circuit breakers must be within the equipment ratings. (11) Style A PAPI systems. (a) Input Voltage. Although PAPI systems may be designed to operate from any standard utility voltage: 64 7/21/2014 AC 150/5340-30H i. The site designer must ensure the PAPI will operate from the airfield service voltage available and avoid installing a transformer for the system operating voltage. ii. The site designer must determine if there is any fluctuation in the utility line voltage exceeding the PAPI power design limits that will cause reduced lamp life. a. If the line voltage variations exceed the PAPI power regulation limits, then a voltage regulator must be provided to ensure the PAPI provides its specified lamp brightness. b. The power distribution cabling to individual light units must be sized so that any voltage drop does not exceed the PAPI power design limits. (b) Location of the Power and Control Unit (PCU). i. The PCU must be located as far from the runway as possible for a minimum obstruction to aircraft. ii. If the PCU is integral with a light unit, it must be placed farthest from the runway. iii. If the PCU is a separate unit, it must be mounted at the minimum possible height, and located outside the RSA. iv. If the PCU cannot be located outside the RSA, it must be mounted with frangible couplings and breakaway cabling. (12) Style B PAPI system. (a) PAPI systems that operate from a constant current source must use several types of FAA equipment: i. The system power source is an L-828 CCR (AC 150/5345-10), with an output current of 6.6 amps. The CCR automatically compensates for up to -5 percent to +10 percent deviations from its nominal input voltage, and may be ordered with three or five brightness steps. ii. The five-step regulator is recommended, since the lowest brightness step on a threestep regulator may be too bright for some rural PAPI installations. (b) The output of the CCR powers L-830 isolation transformers (per AC 150/5345-47, Specification for Series to Series Isolation Transformers for Airport Lighting Systems). The isolation transformer wattage must be chosen for PAPI maximum load. (13) Wiring the PAPI light units. (a) For Style A systems, the cable used to deliver the power to the individual light units must be a gauge large enough to minimize any voltage drop. (b) Ensure all PAPI light boxes are properly grounded to the connection point provided by the manufacturer. 65 AC 150/5340-30H 7/21/2014 (c) All wiring entering the PAPI light unit must be through plugs and receptacles that will separate if the box is struck by an aircraft. The receptacles are located and secured at the frangible couplings. (d) A length of flexible watertight conduit conveys the PAPI wiring between the frangible coupling and the PAPI light box. The flexible conduit is required so the PAPI box has sufficient movement for proper aiming. (e) All underground connections must be made with either splices or plugs and receptacles per AC 150/5345-26, FAA Specification for L-823 Plug and Receptacle, Cable Connectors. (14) PAPI lamp brightness control. (a) Style A systems. i. The Style A PAPI system automatically selects day or night intensity settings with a photocell. ii. There are two night intensity settings (one time manual configuration), approximately 5 and 20 percent of full intensity, when the PAPI is in night mode. (b) Style B systems. The lamp intensity of style B systems is controlled by the tap settings on an L-828 regulator. See AC 150/5345-10. i. We recommend that the PAPI not be powered from a runway edge lighting circuit, as this will require the edge lights to be at full intensity during day operations. ii. A dedicated L-828 CCR with five current steps (2.8 to 6.6A) is the preferred method of powering the PAPI. The regulator current steps may be controlled either manually or automatically via a photocell. (15) PAPI power control. The PAPI may be turned on and off by a number of different methods. (a) For Style A systems, a contactor is provided in the power control unit (PCU), allowing the system to be turned on and off via control signals. (b) For Style B systems, the PAPI is turned on and off by the L-828 regulator control circuitry. (c) The remote control that activates either Style A or B systems may be located in the control tower, flight service station, or other attended facility. (d) Alternatively, the PAPI power control lines may be activated by an L-854 radio control receiver (AC 150/5345-49). The L-854 allows the PAPI to be energized by either a pilot on approach, or by an airport ground control station. (16) Other PAPI power control configurations. (a) PAPIs On Both Runway Ends. 66 7/21/2014 AC 150/5340-30H i. It is desirable to independently control PAPIs for each runway end, energizing only the PAPI that serves the active runway end. ii. Turning off both systems when the runway is inactive will conserve energy. (b) Interlock relay. i. During the night, it is desirable that the PAPI be energized only when the runway lights are on. ii. To provide this feature, an interlock relay must be installed in series with the night intensity contacts on the photocell controller. iii. The normally open contacts of the interlock relay are closed only when it is night or the runway edge lights are on. iv. Daylight PAPI operation must not be affected. (17) Style B PAPI lamp bypass. CCRs will increase the output current as the number of isolation transformers with an open secondary (caused by burned-out lamps) increases. The increased current will cause more lamp failures, increasing the regulator current. This situation is particularly critical when the connected load is small (less than 50 percent) compared to the regulator rating. A lamp bypass device prevents the runaway effect by shorting the secondary of the isolating transformer and simulating the resistance of a lamp. Lamp bypass devices are an optional feature, and are recommenced for all Style B PAPIs powered by resonant-type CCRs. 7.6. Equipment and material. a. Specifications and standards. (1) Equipment and material covered by specifications are referred to by specification number. (2) Use distribution transformers, oil switches, cutouts, relays, terminal blocks, transfer relays, circuit breakers, photoelectric controls, and all other commercial items of electrical equipment not covered by FAA specifications that conform to the applicable rulings and standards of the electrical industry. b. Shelter. If power supplies and accessories are not designed for outdoor service, enclose them in the prefabricated metal housing or other outdoor enclosure conforming to industry standards. c. Wires. Use No. 12 to No. 4 AWG wires per AC 150/5345-7. Use No. 19 AWG wires per ANSI/ICEA S-85-625, Telecommunications Cable Air Core, Polyolefin Insulated, Copper Conductor, Technical Requirements. d. Concrete. Use concrete and reinforcing steel per AC 150/5370-l0, Item P-610. e. Radio controls. Select radio controls per Chapter 8. f. Isolation transformer. If control is provided from the runway lighting circuit, select an isolation transformer per FAA Order JO 6850.2, Visual Guidance Lighting Systems, to obtain a sensing current from the circuit. 67 AC 150/5340-30H 7/21/2014 g. MALSF. (1) Equipment. Select equipment per the guidance in Specification FAA-E-2325, Medium Intensity Approach Lighting System with Runway Alignment Indicator Lights. (2) Aiming Device. Obtain a device for aiming the light units from the equipment manufacturer. h. REIL. (1) Light Unit. Only select condenser discharge lights and accessories per AC 150/5345-51. Obtain L-868 fittings to permit the installation of the light unit on a 2.197 inch (56 mm) or 2.375 inch (60 mm) diameter frangible vertical support. (2) Aiming Device. Obtain a device for aiming the REIL unit from the equipment manufacturer. i. ODALS. Select equipment per AC 150/5345-51. j. PAPI. (1) Light Unit. Select light units per AC 150/5345-28. Items not covered in the specification are provided by the installation contractor. (2) Aiming Device. Obtain a device for aiming the PAPI light unit from the equipment manufacturer. See Chapter 12 for additional information. 7.7. Installation. Install the economy approach lighting aid per AC 150/5370-10. Additional details are contained in the following paragraphs: a. Wiring. Install underground cable per the requirements of AC 150/5370-10 Item L-108. Make installations of wiring in vaults or prefabricated metal housings per AC 150/5370-10 Item L-109. b. Duct. Install underground electrical duct per the requirements of AC 150/5370-10 Item L-110. c. Equipment. Assemble the lighting equipment per the manufacturer’s instructions. d. MALSF. (1) Approach light plane. Define the approach light plane as an imaginary plane. This plane passes through the beam center of the steady-burning lights in the system. The plane is rectangular in shape, 400 ft. (122 m) wide, and centered on the MALS centerline. It originates at the landing threshold and extends 200 ft. (61 m) beyond the last light bar at the approach end of the MALSF. You may consider elevated lights in station 2 + 00, at runway elevation even though they project several inches above it (see FAA Order JO 6850.2, Visual Guidance Lighting Systems, for additional information about station numbers). (2) Clearance. Permit no objects above the approach light plane. For approach light plane clearance purposes, consider all roads, highways, vehicle parking areas, and railroads as vertical solid objects. Make the clearance required above interstate highways 17 ft. (5 m), for 68 7/21/2014 AC 150/5340-30H railroads 23 ft. (7 m), and for all other roads, highways, and vehicle parking areas 15 ft. (4.6 m). Measure the clearance for roads and highways from the crown and edges of the road and make measurements for railroads from the top of rails. Make measurements for vehicle parking areas’ clearances from the grade in the vicinity of the highest point. Airport service roads, where vehicular traffic is controlled in any manner that would preclude blocking the view of the approach lights by landing aircraft, are not considered as obstructions in determining the approach light plane. (3) Location and orientation. Install all light bars perpendicular to the vertical plane containing the MALSF centerline. (4) Visibility. Provide a clear line of sight to all lights of the system from any point on a surface, l/2-degree below a 3-degree glide path, intersecting the runway 1,000 ft. (305 m) from the landing threshold. This line of sight applies to 250 ft. (76 m) each side of the entire length of the MALSF and extends up to 1,600 ft. (488 m) in advance of the outermost light in the system. See Figure 77 for details. (5) Slope gradient. Keep the slope gradient as small as possible and do not exceed 2 percent for a positive slope or 1 percent for a negative slope. For additional guidance, see FAA JO 6850.2. (6) Frangible structures. Install frangible MALS structures per Figure 86. (7) Equipment. Assemble the lighting equipment per the manufacturer’s instructions. e. REIL. (1) Location. Locate the REIL units and aim them as shown in Figure 78. (2) Structures. See Figure 92 for typical installation details. f. PAPI. (1) Location. Locate the PAPI and aim the light units per Figure 80. (2) Structures. Install light units on supports and concrete foundations per Figure 91. (3) Foundations. (a) Foundations for mounting light boxes must be made of concrete (or comparable material) and designed to prevent frost heave or other displacement. (b) The foundation should extend at least 1 foot (0.3 m) below the frost line. (c) A column may be provided under each mounting leg for attachment of the mounting flanges, or a pad with appropriate reinforcement may be used. (d) The pad or surface stabilization must extend at least 1 foot (0.3 m) beyond the light boxes, to minimize damage from mowers, and should not be more than 1 inch (25 mm) above grade. (e) All PAPI light boxes will be mounted to the foundation with frangible fittings. 69 AC 150/5340-30H 7/21/2014 (f) For Style B systems, a transformer housing may be installed in the pad below grade to provide both a convenient and protected location for the isolation transformer (see AC 150/5345-47). (4) Interfering airport lighting. Because PAPI system is dependent upon the pilot seeing a red and/or white signal from the light units, care should be taken to assure that no other lights are located close enough to the system to interfere with the signal presentation. (5) Electrical. The PAPI installation must conform to the NEC and any local codes. (a) All electrical connections to the light unit must be made with plugs and receptacles designed to separate in the event of an aircraft strike. (b) Extra control circuitry must be housed in an enclosure for protection from the airport environment. (c) All underground cable must be installed per item L-108 of AC 150/5370-10. (6) Commissioning Notice to Airmen (NOTAM). (a) The Flight Service Station (FSS) has jurisdiction over the airport where the PAPI is installed and must be notified when the system is ready to be commissioned. (b) The FSS must be requested to issue a commissioning NOTAM, and to forward copies of this NOTAM to the National Flight Data Center, the local ATC Tower, the Air Route Traffic Control Center, and the FAA Regional Office. This will ensure that the new PAPI system will be included in the Airport Facility Directory. (c) The following items must be reported to the FSS: i. Airport name and location. ii. Runway number and location of PAPI (left or right side of runway). iii. Type of PAPI (L-880 or L-881). iv. Glide path angle. v. Runway threshold crossing height (TCH). vi. Date of commissioning. (7) Flight inspection procedures for PAPI and other Visual Glideslope Indicators (VGSI). (a) A commissioning inspection is required for all new VGSI(s) with an associated Instrument Flight Rules (IFR) procedure (to include circling approaches). Since many existing VGSI systems were placed into service without flight inspection, they may remain in service until reconfigured to new systems or the addition of electronic vertical guidance to that runway. Specific VGSI facility data per FAA Order 8240.52, Aeronautical Data Management, (see Appendix 4 for information about obtaining a copy of the FAA Order) is required for any VGSI inspection except Surveillance. Do not 70 7/21/2014 AC 150/5340-30H attempt to conduct the inspection using data from other facilities on the runway, e.g., ILS data. (b) There is no periodic inspection requirement for VGSI facilities. However, the confirmation of safe operation should be accomplished in conjunction with other flight inspections involving the associated runway. See AC 150/5345-26 for additional information about VSGI maintenance and maintenance schedules. (c) Flight check personnel will evaluate the PAPI obstacle clearance within the lateral limits of the “visible” light beam. This evaluation may exceed the standard OCS in paragraph 7.5.d(4) and Figure 80. If a larger OCS is not planned for, baffles will be required to set the limits of the OCS to 10 degrees either side of runway centerline (20 degrees total) to restrict excess horizontal light beam distribution. See AC 150/5345-28 for additional information about PAPI horizontal beam width. It is vital that personnel designing and installing the PAPI, including the project engineer, be thoroughly familiar with the requirements in FAA Order 8200.1, United States Standard Flight Inspection Manual. (d) For detailed information about current Flight Inspection Procedures and GVGI systems, see FAA Order 8200.1 (with current changes), United States Standard Flight Inspection Manual, Chapter 7, Lighting Systems. The document is available for download at: www.faa.gov/regulations_policies/orders_notices Use the search window to find the document. (e) For help with PAPI OCS and obstruction problems contact: FAA Technical Center ANG-E261, Bldg. 296 Atlantic City International Airport, NJ 08405 Telephone: 609-485-8034 (f) Alternate installation details. Use details contained in FAA Order JO 6850.2 for guidance to obtain alternate methods of installing economy approach lighting aids. 71 AC 150/5340-30H 7/21/2014 This page intentionally left blank. 72 7/21/2014 AC 150/5340-30H Chapter 8. Radio Control Equipment. 8.1. Radio control equipment. Air-to-ground radio control may be used to turn on and adjust the intensity of airport lighting systems by clicking the aircraft radio microphone. This system permits a pilot to select the light intensity while minimizing power consumption when the runway is not in use. The airport operator must review the operating configurations described in this circular and implement the ones which give the pilot the greatest possible utilization of the airport lighting systems while keeping operating expenses at a minimum. 8.1.1. Restrictions on use of radio control. Air-to-ground radio control may be used at uncontrolled airports or at controlled airports during periods when the ATC tower is closed. Obstruction lights and the airport beacon may not be radio controlled. All other lighting systems on the airport may be operated by air-to-ground radio control. 8.1.2. Radio control equipment. a. Operation. The air-to-ground radio control equipment permits the pilot to turn on the airfield lights and select any one of the available intensity steps (normally three). The intensity is selected by keying the microphone of the aircraft communication transmitter a prescribed number of times in a 5-second interval. Keying the microphone three times selects the lowest intensity; five times selects a medium intensity; and seven times selects the highest intensity. Once energized, the lights will stay on for 15 minutes. At the end of the 15-minute cycle, the lights will be either turned off or returned to a preset brightness depending on the selected operating mode. The system may be recycled at any time for another 15 minute period at any intensity step desired by keying the microphone the appropriate number of times. Except for REILS with 1 or 2 steps, the lighting systems may not be turned off by radio control before the end of the 15-minute cycle. b. Frequency. The radio control is tuned to a single frequency in the range of 118-136 MHz, which is assigned as described in paragraph 8.1.4.a. Whenever possible, the Common Traffic Advisory Frequency (CTAF) is used for radio control of airport lighting. The CTAF may be UNICOM, MULTICOM, FSS, or tower frequency and will be identified in appropriate aeronautical publications. c. FAA-owned radio controls. At some airports, the FAA may own and maintain an air-to-ground radio control that operates FAA-owned approach light systems and/or PAPIs. This radio control may not be used to control airport-owned lighting systems. If a second radio control is installed to operate the airport’s lighting systems, it must operate on the same frequency as the FAA unit. See AC 150/5345-49 for additional information. d. Equipment. Specifications for radio control equipment are in AC 150/5345-49. e. Lightning protection. Furnish and install lightning protection for the radio set per the manufacturer’s instructions. 8.1.3. Interfacing the radio control with the lighting systems. The output of a single airport-owned radio controller is usually connected to the control inputs of several lighting systems. The radio controller may be directly connected to the lighting systems, or an interface 73 AC 150/5340-30H 7/21/2014 box may be used to reduce the load on the radio controller’s output relays or to allow additional switching capabilities. The following paragraphs discuss the design considerations when interfacing a radio control with several lighting systems. a. Standard system configurations. The radio control system must be configured so that the runway lights are on whenever the other lighting systems serving the runway are on (except during day operations --- see paragraph 8.1.3.d). When a runway has approach lights that are radio controlled and edge lights that are not, then the edge lights are left on at a brightness selected according to the anticipated weather conditions during the hours of night operation. If the runway lights are radio controlled and the approach lights are not, then the approach lights may be left off or both the runway lights and approach lights may be left at a preset brightness. The approach lights must never be on while the runway lights are off. b. Intensity control. (1) Linking of approach lights and edge lights. On runways where the approach lights and the runway lights are both radio controlled, the intensities of both systems are increased or decreased simultaneously by the radio control. (2) Selection of intensity settings. While the radio control equipment is equipped with three intensity settings, airport lighting systems may have one, two, three, or five intensity steps. Table 8-1 gives guidance on how to interface the radio control with the intensity steps of the airport lighting system. For example, a lighting system with five intensity steps would be connected so that three clicks of the microphone would energize brightness step 1 or 2, five clicks would energize step 3, and seven clicks would energize step 5. The airport authority may select either step 1 or 2 for the lowest brightness setting, depending on the background lighting at the airport. (3) Systems with automatic intensity control. On systems where the intensity is automatically controlled by a photocell or other means, the radio control will simply energize the system and the intensity will be selected automatically by the photocell. (4) REILS. REIL systems may have one or three intensity steps. The radio control of REIL should be tailored to the equipment used and the needs of the facility. The common practice is to have the REIL turned off at the lower intensities and energized at the higher intensities. c. Idle setting. When air-to-ground radio control is used at night, the lighting system may not be energized for long periods of time. During these “idle” periods, the airport beacon, obstruction lights, and any other lighting systems that are not radio controlled will continue to operate while the radio-controlled systems are off. As an option, the runway edge lights may be left on a low intensity step. (The step selected will depend on local conditions.) If the runway lights are left on during idle periods, other lighting systems may also be left on at a pre-selected intensity. d. Radio control for day operations. Since the runway and taxiway edge lights, approach lights and lighting for taxiway signs are not normally needed during the day (except during restricted visibility conditions), the radio control system may be configured with a day mode that energizes only those lighting systems which are useful during the day. Using this control mode, however, means that daytime instrument flight rule (IFR) procedures associated with the deactivated lighting systems may not be used. The day mode may be selected automatically by means of a photocell or manually by use of a switch. In areas with heavy voice traffic on the frequency used by the radio controller, there may be nuisance activation due to three random microphone clicks 74 7/21/2014 AC 150/5340-30H in a 5-second period. If this is a problem, the three-click setting on the radio control may be bypassed for daytime use. e. Interface box. Other control devices, such as interlocks, photocells, and switches, may be used to provide flexibility of the radio control system under differing operational conditions. These devices are not included as part of the FAA L-854 air-to-ground radio controller and must be procured separately and installed in an appropriate interface panel or box. For runways with lighting systems on both ends of a runway or at airports with more than one runway, it may be desirable to incorporate a manual switching system to allow the airport operator to choose which lighting systems will be energized by the radio control. This will permit the pilot to activate only those lighting systems that serve the active approach runway and taxiways. Table 8-1. Interface of radio control with airport visual aids. Lighting System Number of intensity steps Status during idle periods* 2 3 5 Intensity step selected per no. of microphone clicks Off Off Off 3 clicks Low Low 1 or 2 5 clicks Low Medium 3 7 clicks High High 5 1 3 5 Off Off or Low Off or Low on Low 1 or 2 On Medium 3 On High 5 Taxiway Edge Lights 1 2 3 Off Off Off on Low Low On Low Medium On High High Runway Centerline, Touchdown Zone Lights. 5 Off 1 or 2 3 5 Taxiway Centerline Lights 3 5 Off Off Low 1 or 2 Medium 3 High 5 REIL 1 2 3 Off Off Off Off Off Low Off Low Medium On High High Approach Lights Edge Lights Low Intensity Medium Intensity High Intensity 3 Off 1 On On On 1 5 Off Low Medium High 1. See FAA CertAlert 02-08 information in paragraph 7.5.d(8), Note * If the runway lights are left on during idle periods, other lighting systems may also be left on at a preselected brightness. Visual Glideslope Systems 75 AC 150/5340-30H 8.1.4. 7/21/2014 Coordination with FAA. a. Frequency selection. Assignment of a radio control frequency in the 118-136 MHz range must be obtained from the regional Frequency Management Officer, Airways Facilities Division, prior to ordering the radio control equipment. b. Data reporting. At least 90 days prior to implementing new or retrofitting existing radio control systems, you must report information concerning the use of the system to the FAA for publication in appropriate documents. Information to be reported includes airport name, city or state, sponsor, facilities controlled, runway(s), frequency, and hours of operation. Any special operating features should also be described. This data must be reported to the nearest FAA Flight Service Station or directly to the FAA National Flight Data Center, Air Traffic Operations, Washington, DC 20591. 76 7/21/2014 AC 150/5340-30H Chapter 9. Standby Power – Non-FAA. 9.1. Background. FAA policy requires that visual aids associated with facilities in the National Airspace System (NAS) have a definite configuration for electrical power. This chapter contains electrical power details acceptable for non-FAA owned lighting aids, as described in paragraph 9.4. 9.2. Definitions. a. “Prime Power Source” denotes the normally available supply of electrical power. This is power furnished by a utility company, the military, or other Government agencies. b. “Emergency Power Unit(s)” denotes any self-contained device, (e.g., engine generator, battery backup, thermo-electric device, etc.) from which electrical power can be obtained upon failure of the prime power source. See Article 700 of the NEC and local code. c. “Alternate Prime Power Source” is of the type described in paragraph a above and is a system substantially separate from the first source in that it is arranged so that any single equipment failure, accident, lightning strike, or damage which interrupts power from the first source will not normally interrupt power from the second source. d. “Quality of Power” denotes the availability of useable electrical power. A power interruption or a variation of voltage or frequency outside the standards set for the facility will degrade the quality of power for the facility. e. “Continuous Power Facility” is a facility so designated herein and provided with the quality of power required to assure that the facility’s services continue to meet operational requirements even in the event of an extended widespread loss of commercial power. Continuous power facilities will have power Configuration “A,” as specified in paragraph 9.4.a(l). f. “Continuous Power Airport” is an airport equipped with an emergency power unit(s) which will provide the power required for facilities on the selected runway to sustain operations in the event of an area-wide or catastrophic-type prime power failure. g. “Uninterruptible Power” is Configuration “A” power augmented, as necessary, with a device which will assure that power to the load is not interrupted during the 15 second transfer time allowed for Configuration “A.” 9.3. FAA policy. Policy requirements are in FAA Order 6030.20, Electrical Power Policy. The power systems for NAS facilities will be of quality sufficient for: a. Safety of aircraft movement. b. Efficient air traffic operations. c. Meeting requirements of national defense. d. Minimizing inconvenience and cost to the aviation community. 77 AC 150/5340-30H 9.4. 7/21/2014 Electrical power configurations. a. Basic configurations. The minimum quality of power needed at a facility varies with the effect that an outage of the facility would have on the provisions of paragraph 9.3. The exact relationship of an individual facility to its environment is, of course, unique; but each type of facility (e.g., HIRL, centerline lights, etc.) has been evaluated for criticalness in the NAS. The evaluation resulted in the development of the configurations listed below: (1) Configuration “A.” This configuration provides facilities with power from an emergency power unit within 15 seconds after failure of the prime power source, except those CAT II lighting aids (listed in paragraph 9.4.a(2)) requiring a one-second transfer. Details concerning CAT II operation are contained in AC 120-29, Criteria for Approval of Category I and Category II Weather Minima for Approach. The system consists of: (a) Connection to a prime power source. (b) Emergency power unit(s). (c) Automatic transfer capability. (2) Configuration “B.” This configuration provides facilities with power from an alternate prime power source within 15 seconds after failure of the prime power source except those CAT II lighting aids requiring a one-second transfer. These are CAT II HIRL, centerline lights, and touchdown zone lights. The system consists of: (a) Connection to a prime power source. (b) Connection to an alternate prime power source. (c) Automatic transfer capability. (3) Configuration “C.” Configuration “C” provides connections of the facility to a single power source. There are no provisions for alternate prime power or engine generator sets. All lighting aids not covered in Configurations “A” and “B” are in Configuration “C.” Even though standby power is not required for Configuration “C,” a higher grade configuration of power is encouraged for airport lighting systems where a second source can be provided at a reasonable cost. b. Combined configurations. Systems having two sources of power (Configuration “A” and “B”) must be designed so the second source will be available to the facility within 15 seconds after interruption of the prime power, except that the essential visual aids for CAT II operations require a one-second changeover time. Where the second source of power is an engine generator, the one-second changeover time may be obtained by powering the visual aid facility by the engine generator during CAT II operations using commercial power as the second source (standby). Failure of the engine generator plant is monitored by safety devices that automatically transfer the facility load to commercial power in a nominal one-second changeover time. After prime power is restored and stabilized, the facility must be automatically returned to the prime power supply. 78 7/21/2014 9.5. AC 150/5340-30H Design. Design power systems at all facilities to meet the requirements of the applicable electrical codes. The detailed design requirements for the systems in this AC are flexible to permit the equipment to be installed and operated with minimum changes to the power distribution system at the airport. a. Configuration “A” power. (See Figure 93 for configuration.) (1) KVA requirements. Prior to the selection of standby power equipment, determine the kilovolt ampere (KVA) input to the regulator. Specification values may be used for this purpose. If qualified personnel are used and the proper equipment is available, the actual input requirements may be determined by the following method: (a) Set the regulator to supply maximum output current. (b) Energize the regulator with the lighting load connected. (c) Measure the volts and amperes at the regulator’s input terminals. Only qualified personnel must make the measurements at the high voltage input of the regulator. (d) Calculate the input KVA by multiplying the measured volts times the measured amperes and dividing by 1,000. Normally, the measured KVA input to the regulator is less than the calculated KVA input. (e) If the regulator does not have rated load connected to the output circuit, calculate the KVA input to the regulator with rated load connected. This can be calculated by dividing the rated kilowatts (KW) of the regulator by the regulator’s efficiency and power factor. Typical calculations are shown in Figure 94. (2) Power and control. (a) Design the system to provide an automatic changeover for the prime power to the engine generator equipment within 15 seconds after a power failure occurs. The detailed design requirement for the installation may vary to conform to local conditions, but no variations are permitted in the system’s performance requirements. Additional details are contained in paragraph 9.4 and in Figure 95. (b) If the engine generator set is not designed to operate continuously under a no-load condition, provide a relay or some other protective device per Figure 95. This relay prevents the engine generator set from operating under a no-load condition in case a power failure occurs when the regulator’s remote control switch is in the “off” position. This is accomplished by bypassing the control switch used to control on/off operation of the regulator. The operation of the engine generators continuously under a no-load condition can affect the equipment’s performance. (c) Space and ventilation. Provide adequate space and ventilation for the engine generator equipment. The required space, ventilation, and engine exhaust provisions will be controlled by the KVA rating of the engine generator, the design characteristics of the equipment, and the space required to maintain the engine generator set and its auxiliary equipment. Locate the engine generator as close as practical to the CCR it is serving. Typical equipment layout and floor spaces are per Figure 96. 79 AC 150/5340-30H 7/21/2014 b. Configuration “B” power. (1) Connection requirements. Obtain connections for this configuration with one of the methods listed below. See Figure 98 and Figure 99 for typical electrical diagrams and connection details. (2) Dual feeders. Separate feeders to the extent that electrical malfunction or physical damage is unlikely to result in outage of both. c. Configuration “C” power. This configuration has no provisions for standby power; however, Configuration “A” or “B” is recommended for all visual aids where it can be provided at a reasonable cost. d. Category II runway. Provide a one second power transfer for runway centerline lights, touchdown zone lights, and high intensity runway edge lights on CAT II runways. Methods of obtaining this one-second transfer are in paragraph 9.4. At CAT II locations with an engine generator set, use a remote controlled switch on the L-821 control panel to start the standby power when CAT II weather is approaching. Provide a red indicator light on the L-821 panel to indicate “standby on” when the engine generator is running. If the CAT II runway has Configuration “B” power, use automatic transfer switches designed for a one-second or less transfer. e. Emergency lighting. Ensure that an adequate number of battery-powered emergency lights are available at all lighted airports for emergency use, per AC 150/5345-50, Specification for Portable Runway Lights. f. Maintenance controls. Provide means in the system whereby the maintenance personnel can lock out control switches to avoid the equipment being turned on while maintenance personnel are working on the engine generator equipment. g. Terminal system integrity. Recognizing that both FAA facilities and those owned by the airport sponsor must be operational to provide basic landing minimums during a power failure, FAA will not upgrade power to existing facilities unless the associated airport-owned facilities conform to the applicable provisions of FAA Order 6030.20, Electrical Power Policy. 9.6. Equipment and material. a. Engine generator set. Unless otherwise specified, select engine generator equipment designed to meet the applicable industry standards and code requirements (diesel preferred; see Article 700 of the NEC and local code). When the engine generator is supplying power to FAA facilities, the engine generator unit must meet the requirements of Specification FAA-E-2204, Diesel Engine Generator Sets, 10kw to 750kw. (1) General requirement. Provide an engine generator set, for installation in a shelter, that is automatic, quick starting and capable of carrying rated load at all ambient temperatures between 20°F (7°C) and 120°F (49°C). For temperatures below 20°F (7°C), an alternate to supplement shelter heat is a jack water heater (immersion heater). Standby equipment is required to carry rated load within 15 seconds after a power failure. The output voltage of the generator is a value acceptable for connection to the input and control circuit of regulators. Generators required for operation of regulators have a step-up transformer, if required, between the regulators and the generator. Adequate voltage is furnished for the regulator’s 80 7/21/2014 AC 150/5340-30H control circuits. The output frequency of the generator is 60 hertz, plus or minus commercially acceptable tolerances. Additional details concerning the engine generator set are in paragraph 9.12. (2) Exhaust system. Provide exhaust silencers (mufflers) and pipes as required for the particular installation. The exhaust pipes, when required, are black steel per ASTM Specification A-53, Standard Specification for Pipe, Steel, Black and Hot-Dipped, Zinc-coated, Welded and Seamless, Type F, Grade A. (3) Batteries. Provide batteries that have a terminal voltage suitable for starting the engine generator and a minimum watt-hour rating per FAA-E-2204, Diesel Engine Generator Sets, 10kW to 750kW. Provide racks for the batteries as required. (4) Battery charger. Provide a battery charger with the generator set to assure reliable service from the standby equipment. Unless otherwise specified, battery chargers meet the requirements of FAA-E-2204, Diesel Engine Generator Sets, 10kW to 750kW. b. Transformer. Provide, if required, a step-up transformer to make the output voltage of the engine generator set compatible with the input voltage to the regulator. Transformers may also be used to step down primary power and permit the use of low voltage automatic transfer switches and to supply control circuits. Select commercial equipment conforming to the applicable industry and electrical standards. Select a transformer rated to supply the required input to the equipment continuously without the transformer overheating. c. Fuel storage tank. (1) Provide the fuel storage tank with a fuel gauge for the engine generator set. Select a tank with capacity adequate to provide reliable operation for the minimum period of time established by usage of the standby equipment and servicing facilities. If no emergency operating periods are established locally, provide adequate fuel tank capacity for at least 24 hours continuous operation. When selecting a particular size, consider the time required to replenish the fuel supply, the availability of fuel, the accessibility of fuel under adverse weather conditions, fuel required for maintenance test runs (paragraph 9.10.c), and the frequency of maintenance inspections of the fuel tank and supply. (2) Select a fuel tank that meets the requirements of the National Fire Protection Association (NFPA) and local codes. Provide fuel lines from the engine generator set to the tank as required by the equipment’s design. Provide an auxiliary tank (day tank) and a transfer pump as required. Storage and auxiliary tanks must be vented per NFPA code. (3) A typical fuel consumption for a diesel engine driven generator set is 2.5 gallons per kilowatt per 24-hour time period at rated load. Typical fuel consumption for a gasoline engine driven generator set is 4.0 gallons per kilowatt per 24-hour time period at rated load. d. Mounting pads. If required, provide a mounting pad (foundation) for the engine generator set per the manufacturer’s instructions. If required, provide resilient or shock mounts or an isolated base to control vibration and noise. e. Conduit and wiring. Provide all conduit and wiring in the vault or engine generator shelter per the requirement of the NEC and local codes. 81 AC 150/5340-30H f. 7/21/2014 Radiator air duct. Provide, if required, an air duct from the engine radiator to a wall opening. The air intake must be adequate for proper operation and cooling of the equipment. g. Switch guard. (1) Provide a switch guard with the engine generator set. This equipment has provisions to switch the regulator’s input from the prime power source to the standby engine generator within the required time interval after power failure is detected. Use a voltage sensing device to detect a power failure. When prime power is restored, the input to the regulator is switched from the standby power source to the prime power source. The automatic transfer switch must meet the performance requirements of Specification FAA-E-2204, Diesel Engine Generator Sets, 10kW to 750kW. This type of automatic switch used with the engine generator is acceptable for Configuration “B” installations. (2) The switchboard must include safety devices consisting of low oil cutout, high temperature cutout, overcrank cutout, and overspeed cutout. The switchboard must also include indicators such as a voltmeter, ammeter, oil pressure indicator, and water temperature indicator. (3) Provide a bypass switch per Figure 95 to permit running the engine generator on manual start-stop to facilitate servicing. The bypass switch meets the requirements of Specification FAA-E-2083, Bypass Switch, Engine Generator. 9.7. Installation. a. Configuration “A.” (1) Engine generator set and accessories. Install the engine generator and its accessories per the manufacturer’s instructions. The completed installation must meet all requirements of the NEC and local codes. A typical installation is per Figure 96. (a) Air intake. Provide access to an adequate quantity of air for the intake of the engine generator. A typical air intake system is per Figure 96. A wind baffle fence or other suitable provision may be installed to reduce the backpressure imposed on the engine generator. (b) Exhaust system. i. Support the exhaust pipe when it is installed through a wall. Where metal plates or metal sleeves are required, use a layer or layers of fireproof vibration-absorbent material conforming to ASTM C-892, Standard Specification for High Temperature Fiber Blanket Thermal Insulation. If the exhaust piping and muffler are not protected, paint them with heat resistant aluminum paint conforming to Federal Specification TT-P-28, Paint, Aluminum, Heat Resisting (1200 Deg. F.). ii. When the exhaust pipe terminates in a vertical direction, install an exhaust pipe rain cap. (c) Batteries, battery charger, and battery rack. Install the batteries, battery charger, and battery rack at the location indicated in the plans for the installation. Place the electrolyte in the battery cells after the batteries are in their final position. 82 7/21/2014 AC 150/5340-30H (2) Fuel storage tank and lines. Install the fuel storage tank and lines and auxiliary tank (day tank) per the equipment manufacturer’s instructions, NFPA code, and local code requirements. (3) Transformer. If a step transformer is required, install the step-up transformer at the location indicated in the plans. Make connections to the transformer per the equipment manufacturer’s instructions. (4) Mounting pads. Specify mounting pads to support the equipment being installed. (5) Transfer switch. Install the transfer switch at the location indicated in the plans. A typical location of this equipment is per Figure 96. (6) Conduit and wiring. Install conduit and wiring per the NEC and local code requirements. b. Configuration “B.” The Configuration “B” power for non-FAA airport lighting systems is normally installed by the utility company(s); however, obtain assurance that the installation will meet the configuration and design requirements of paragraphs 9.4 and 9.5, respectively. c. Configuration “C.” There are no provisions for the installation of standby power with this configuration. However, Configuration “A” or “B” is encouraged for all visual aids where it can be provided at a reasonable cost. See Figure 99 for a typical electrical layout. 9.8. Inspection. a. System. Check the electrical configuration of the system to determine if the design meets the requirements of this chapter. b. Engine generator set. (1) Inspect the engine generator set and its accessories to assure that the equipment is installed per the equipment manufacturer’s instructions. (2) Check the mounting of the engine and generator to determine if the equipment is securely mounted. (3) Check all pipes, conduits, and accessories to determine if each item is securely fastened. (4) Check all wiring to determine if it is correct and that all connections are secure. c. Fuel storage tank and line. Inspect the fuel storage tank, auxiliary tank (day tank), and lines to determine if the equipment is properly installed and that there are no fuel leaks. d. Batteries. Check all connections to determine if they are secure and that the electrolyte in the battery cells is at the proper level. e. Output voltage. Check the output from the engine generator set to determine if the voltage is adequate for the regulator’s input power and control circuits. Make this check prior to connecting the regulator to the engine generator set. 83 AC 150/5340-30H 9.9. 7/21/2014 Tests. a. Engine generator set and switchboard: (1) Conduct tests recommended in the manufacturer’s instructions. (2) Test the installation by operating the system continuously for at least one hour. In addition, simulate at least 10 power failures and check the starting time of the engine generator equipment. Check the operation of all safety and indicating devices specified in paragraph 9.6. (3) Test the operation of the bypass switch. (4) Test the operation of components used to obtain an automatic transfer of power from the prime source to the standby equipment. b. Batteries. Test the batteries to determine if the specific gravity is within the range recommended by the manufacturer. 9.10. Maintenance. a. General. The equipment manufacturers issue specific instructions for their engine generator equipment. These instructions contain information obtained through experience and they are provided to assure reliable and efficient service from the equipment. In view of this, the instructions must be read, understood, and followed. Qualified personnel must maintain the engine generator set and its accessories. b. Engine generator set. Perform preventive maintenance on the engine generator set per equipment manufacturer’s instructions. c. Operational check. Make a weekly operational check of the engine generator and associated equipment operating the emergency system for one-hour minimum, while it is supplying power to the lighting systems, preferably at maximum brightness. Because the engine generator feeds the lighting system rather than a load bank, coordinate all operational checks with ATCT personnel. d. Vault or shelter. Keep the enclosure housing, the engine generator set, and its accessories clean and uncluttered to prevent dirt from accumulating in control compartments and to allow equipment to be accessible at all times. Mount warning signs in conspicuous locations. e. Tank and fuel line. Check fuel tank covers and fuel line after each refueling to determine that these components are secure and that there are no fuel leaks. f. Spare parts. Stock adequate spare parts for maintenance purposes. Use the manufacturer’s instructions as a guide concerning maintenance spares. g. Log. Keep a log of engine generator operating hours (or provide an elapsed time meter) and a record of maintenance work performed on the equipment. h. Fuel supply. Establish a regular schedule for checking the fuel supply. The regularity must be established on the basis of the type facility, location of the engine generator sets, and location of 84 7/21/2014 AC 150/5340-30H the fuel supply. For example, thought must be given those locations near where CAT II minimums exist for several days at a time. 9.11. Reducing electrical power interruptions. The sections of FAA Order 6950.11, Southwest Region Policy Pertaining to Work on Electrical Power Distribution Systems, pertaining to non-FAA airport lighting systems, are applicable to this circular. 9.12. Engine generator equipment performance requirements. a. Referenced specification. Specification FAA-E-2204, Diesel Engine Generator Sets, 10kW to 750kW, may be used as a guide in selecting standby power equipment. Because the requirements for airport lighting are not as rigid as those for supplying power to radar and communication facilities operated and maintained by the FAA, the requirements in FAA-E-2204 may be modified as indicated below. b. Modification to FAA-E-2204C, pages 3-32: Chapter 3. Requirements. Paragraph 3.1 Description. Modify to permit transfer switches to be mounted on the wall instead of on the engine generator. Paragraph 3.2.2 Interchangeability. Delete. Not applicable. Paragraph 3.2.4 Painting. Modify to eliminate any certain color, to permit use of manufacturers’ standard colors. Paragraph 3.2.7 Spare Parts. Delete. Paragraph 3.2.8 Nameplate and Serial Numbers. Delete requirements for FAA standard nameplate. All other nameplates should be required. Paragraph 3.2.10 Instruction Book. Delete all reference to Specification FAA-D-2494. Paragraph 3.3.2 Engine Description. In the second paragraph, this specification states that the “Maximum brake horsepower and speed of the engine must be a specified in the Classification Table, Figure 1.” This Classification Table should be modified to delete the developed horsepower at synchronous speed and permit higher speed on the larger plants. Paragraph 3.3.10 Governor and Frequency Regulation. Close tolerances on frequency requirements may be relaxed. Standard commercial tolerance is acceptable. Paragraph 3.4.1 Generator. Eliminate the requirement for parallel operation. Paragraph 3.4.11 Load Test Jacks. Load test jacks are not required and should be eliminated. Paragraph 3.4.12 Automatic Power Transfer Equipment. Modify this item to permit the transfer switch and equipment to be mounted on the wall adjacent to the engine generator. Paragraph 3.4.12.2 Automatic Transfer Switch. Modify to permit wall mounting. 85 AC 150/5340-30H 7/21/2014 Chapter 4. Inspection and Tests. Chapter 5. Preparation for Delivery. All reference to the tests and inspections shown in 4.1 to 4.2.5, pages 32-42, should be deleted. However, the manufacturer must certify that the plant furnished will meet the above tests. Page 44, Classification Table. Delete developed HP at synchronous speed. The manufacturer must supply an engine of sufficient horsepower rating to develop the full KVA rating of the plant. Maximum Speed RPM. Increase all 1200 RPM to 1800 RPM. 86 7/21/2014 AC 150/5340-30H Chapter 10. Pavement Types. 10.1. General. There are four types of pavements used in the construction and installation of airfield lighting systems. These can be capable of rollover (considered full strength), or on a shoulder area not capable of rollover. 10.2. New pavement – rigid (concrete). One of two conditions will be encountered during installation. The edge of an existing pavement will be available as a reference for the new bases, or if an existing edge is not available, the bases should be set “in space.” The availability of an existing pavement edge simplifies the task of locating the light base. In both cases, a setting jig or fixture is required to hold the base in position while the concrete anchor is placed. Azimuth and the elevation of the base with respect to the pavement surface are two parameters that should be met. It is imperative that the elevation of the mounting flange be at least ¾ inch (19 mm) below the finished surface of the pavement. If the base is positioned less than ¾ inch (19 mm) below the pavement surface, the light fixture will protrude above the pavement surface - this may adversely affect its performance and present a hazard to vehicles operating on the pavement, such as snowplows. If more than ¾ inch (19 mm) is left, spacer rings can be used to bring the light fixture to the correct elevation. To preserve the base integrity and proper bolt torque, a maximum of three spacer rings may be stacked together. A paving tolerance of ½ inch (13 mm) should be anticipated when setting the elevation of the base, so the light fixture can be set at +0 to –1/16 inch (+0 to –1.5 mm) below the low side of the pavement surface. a. Excavate conduit runs in the base or sub-base supporting the rigid pavement. Place conduit and counterpoise at this time. Counterpoise must be installed above the conduit. See paragraph 12.5 for additional information about counterpoise installation height above conduit. b. At each light location, excavate the pavement base or sub base to accommodate the L-868 light base, the steel reinforcing cage, and concrete for the anchor. The concrete anchor should provide a 6-inch (152 mm) thickness below the light base and a 12-inch (305 mm) thickness of concrete around the perimeter of the light base. The volume of the concrete anchor must not be less than 1/3 cubic yard. The reinforcing steel cage is made from #4 steel bars, ASTM grade A-184 or A704. The vertical bars of the cage are spaced 12 inches (305 mm) apart and arranged in a circular pattern 6-inches (152 mm) greater in diameter than the light base. The vertical bars extend from 3 inches (78 mm) below the theoretical pavement surface to 6 inches (152 mm) into the concrete base, with 4-inch (102-mm) 90-degree hooks at each end. The horizontal bars are spaced at 12 inches (305 mm), beginning at the 90-degree hook, and encircle the vertical bars. c. After the excavation is complete, install the light base and reinforcing steel cage and hold them in place with the setting jig. The top of the light base should be covered with a steel mud plate and a ⅝ inch (16-mm) thick plywood cover to protect the top of the light base immediately prior to paving. The setting jig will establish the elevation and azimuth of the base and maintain this position until the concrete anchor is placed. Each base should be connected to the conduit system per Figure 35. Flexible conduit may be used will allow adjustments in light base elevation and alignment before the concrete anchor is placed. If the conduit/light base misalignment is not more than approximately 15 degrees, a flexible grommet may be used on the light base vice a threaded hub. When using a flexible grommet, steel conduit should enter the light base about ¾ inch and PVC should enter about ¼ inch. 87 AC 150/5340-30H 7/21/2014 d. Connect conduits to the bases and pull the cabling into the bases. Bond the counterpoise to the light base and rebar cage. Exothermic welds are the preferred connection method of connection. If exothermic welds are not possible, ensure that all connector materials are UL listed for direct earth burial and/or installation in concrete. See Chapter 12, paragraph 12.5 for additional details about counterpoise bonding. e. Set the final position of the bases with the setting jig. The top of the light base should be 1½ inch (35 mm) below the finished surface of the pavement. This can be accomplished by using a ¾ inch (19 mm) spacer between the setting jig and the plywood cover. See The Design, Installation, and Maintenance of In-Pavement Airport Lighting, Arthur S. Schai, for additional information. Note: Coordination is required between the pavement and lighting installation activities to avoid an incorrectly installed light fixture base or excessive variations in pavement thickness. f. Place a sufficient amount of concrete (1/3 cubic yard minimum) to completely fill the excavation for the anchor up to the level of the pavement base or sub-base. The light base concrete anchor must not encroach upon the structural pavement thickness. The concrete should conform to the requirement cited in paragraph 12.7. Take care while placing the concrete anchor that neither the jig nor the light base alignment is disturbed. The jig must remain in place until the concrete has set, usually 24 hours. Backfill the conduit runs with concrete at this time. g. Prior to paving, remove the plywood cover and fit the light base with a steel mud plate. After the paving train has cleared the light base, remove the concrete from the top of the base and finish the edge of the opening around the base to a smooth radius. The surface of the pavement around the light base must be level with the surrounding pavement; dished or mounded areas are not acceptable. The grooved spacer ring or flat spacer ring may also be provided with an integral protective dam that will allow the installation of AC 150/5370-10 Items P-605 or P-606, sealant in the annular space around the fixture. After the concrete has set, remove the mud plate and determine the actual thickness of concrete above the light base. It may be necessary to install a grooved space ring, or grooved spacer ring and flat spacer ring, or set this level of adjustable cans to bring the light fixture to the correct elevation. To preserve the base integrity and proper bolt torque, a maximum of three spacer rings may be stacked together. Install silicone sealant RTV118, or equivalent, between the mating surfaces. h. The top of the fixture edge (highest edge if fixture is not exactly level and/or installed on a crowned pavement) must be between +0 inch (0 mm) and −1/16 inch (2 mm) from the pavement surface. You must take remedial action if the fixture is too high. This could result in field modification of the base that could affect equipment certification. Prior to any remedial action, you must consult with the base manufacturer. See Figure 34 for application of tolerance on crowned pavement sections. i. The installation of the primary cable, transformers, and connectors can be completed. Install an “O” ring gasket (normally supplied with the light fixture). Then, install the hold-down bolts, with 2-piece anti-vibration lock washers, and tighten them to the manufacturer’s recommended torque. Note: If the paving technique uses more than one lift to achieve the required thickness, the above procedure is altered as follows: a sectional light base is required and, after the bottom section has been installed as described above, the first paving lift should be placed. Expose and clean the flange and install the next base section with a silicone sealant, equal to RTV-118, between the sections. Tighten in place. The paving operation and the fixture installation are as described above. 88 7/21/2014 10.3. AC 150/5340-30H New pavement – flexible (bituminous). a. A sectional base is required for flexible pavements. The bottom section of the light base, concrete anchor, and the conduit system are installed in the pavement base using procedures similar to those for rigid pavements. Certified adjustable bases can also be installed. See paragraphs 11.1.a and 11.4. No steel reinforcing cage is used in this application. See The Design, Installation, and Maintenance of In-Pavement Airport Lighting, Arthur S. Schai, for additional information. Note: Because of the loads placed on the cover plate during paving, a plywood cover with a minimum thickness of ⅝ inch (16 mm) should be used. If the top section will not be installed right away, a galvanized steel mud plate ⅛ inch (3 mm) thick should be used. b. The first two steps of this procedure are identical to those for the installation of fixed body length bases in rigid pavement, except that a steel reinforcing cage is not required. c. After the excavation is complete, install the bottom section of the light base and hold it in place with the setting jig. Install a ⅝-inch (16-mm) thick plywood cover to the top of the bottom section to protect the top prior to and during paving. The setting jig will establish the elevation and azimuth and maintain this position until the concrete anchor is placed. A recommended practice is to connect each bottom section to the conduit system with a length of liquid tight flexible conduit, as shown in Figure 35. Flexible conduit will allow adjustments in light base elevation and alignment before the concrete anchor is placed. d. Connect conduits to the base and pull the cabling into the bottom section of the base. Bond the counterpoise to the light base. e. Set the final position of the bottom section of the base with the setting jig. Install a ⅝-inch (16mm) thick plywood cover to the top of the bottom section to protect the top prior to and during paving. This can be accomplished by using a ¾ inch (19-mm) flat spacer ring between the setting jig and the plywood cover. f. Place a sufficient amount of concrete to completely fill the excavation for the anchor up to the level of the pavement layer to be placed. The concrete should conform to the requirement cited in paragraph 12.7. Take care while placing the concrete anchor so neither the jig nor the light base alignment is disturbed. The jig must remain in place until the concrete has set, usually 24 hours. g. After the paving train has cleared the light base, remove the paving material and plywood cover from the top of the bottom section of the base, exposing the flange. Clean the flange and apply a silicone sealant equal to RTV-118. h. Attach the middle section of the sectional base to the bottom section, per manufacturer recommendations. The thickness of the middle section should be such that the elevation of the top of the middle section is 1⅜ inch (35 mm) below the finished surface of the next pavement layer to be placed. Install a ⅝ inch (16-mm) thick plywood cover to the top of the middle section to protect the top prior to and during paving. i. Once again, after the next pavement layer has been placed, remove the paving material and plywood cover from the top of the middle section of the base, exposing the flange. Clean the flange and apply a silicone sealant equal to RTV-118. 89 AC 150/5340-30H j. 7/21/2014 Bolt a top section of a base onto the middle section, per manufacturer recommendations. The thickness of the top section should be such that the elevation of the top of the section is 1⅜ inch (35 mm) below the finished surface of the flexible pavement. k. After paving is completed, bore a 2-inch (51 mm) hole through the pavement surface layer to accurately locate the center punch mark of the cover plate. Core a hole 1 inch (25 mm) larger in diameter than the base centered over the base. Install the grooved spacer ring and any necessary flat spacer rings to position the light fixture at the FAA specified elevation for the lighting system being installed. To preserve the base integrity and proper bolt torque, a maximum of three spacer rings may be stacked together. l. The top of the fixture edge (highest edge if fixture is not exactly level and/or installed on a crowned pavement) must be between +0 inch (0 mm) and −1/16 inch (2 mm) from the pavement surface. See Figure 34 for application of tolerance on crowned pavement sections. m. Fill the space between the walls of the cored hole and the outer walls of the top section with liquid AC 150/5370-10 Item P-606 sealant that is compatible with asphalt. After the AC 150/5370-10 Item P-606 sealant has cured, fill the remaining space with AC 150/5370-10 Item P605 Type III sealant (which is compatible with asphalt) up to the top of the protective dam, if installed, or up to the top of the grooved spacer ring. n. Complete the installation of the primary cable, transformers, and connectors. Install an “O” ring gasket. Then, install the hold-down bolts, with lock washers, and tighten them to the manufacturer’s recommended torque. 10.4. Overlay – rigid. a. With existing lights This procedure assumes that the existing pavement being overlaid has load bearing lights that are in satisfactory condition: (1) Remove all existing light fixtures and related components. Existing components in good condition may be reused, if appropriate. Protect the ends of existing cables with tape. (2) Determine the length of the light base extension required to position the light fixture at the specified elevation for each light location. Fit each extension with a mud plate and plywood cover to protect the flange during the paving operation. After the paving train has cleared the light base, remove excess concrete from the top of the extension and finish the edge of the opening around the base to a smooth radius. The surface of the pavement around the light base must be level with the surrounding pavement; dished or mounted areas are not acceptable. See Figure 34 for the tolerances on light fixture elevations on crowned pavement. The installation should be made with utmost care to avoid costly remedial action. The thickness of the plywood and mud plate must be such that the mud plate is level with the surface of the pavement to be overlaid to allow clearance for the paving operation. (3) After the pavement has hardened, check the elevation of the top flange in relation to the finished surface. It may be necessary to install a grooved spacer ring, or grooved spacer ring and flat spacer ring, to bring the light fixture to the correct elevation. For adjustable cans, see paragraphs 11.1.a and 11.4. (4) Next, install primary cable, transformers, and connectors. Install an “O” ring gasket. Then, install the hold-down bolts and tighten them to the manufacturer’s recommended torque. 90 7/21/2014 AC 150/5340-30H (5) If the paving technique uses more than one lift to achieve the required thickness, alter the above procedure, as follows: (a) A sectional light base is required. (b) After the bottom section has been installed as described above, place the first paving lift. (c) When the flange is exposed, clean it and install the next base section with a silicone sealant equal to RTV-118 between the sections. (d) Tighten the sections in place. (e) Install lights. (f) See paragraph 10.4.a(4). (6) Without existing lights The installation of a light base and conduit system in a pavement to be overlaid with concrete is similar to that of a new rigid pavement installation, except that the bottom section of the light base and the conduit are set in openings made in the existing pavement. The required concrete anchor and steel reinforcing cage will be similar to that described in paragraph 10.2.b. The use of a short length of liquid-tight flexible conduit is usually necessary to allow proper alignment. The installation of the conduit system will require sawing and trenching the existing pavement or the use of directional boring beneath the existing pavement. Directional boring techniques have been successfully used for lights located nearer the edge of wide pavements. 10.5. Overlay – flexible. a. With existing lights This procedure assumes that the pavement being overlaid has existing load bearing lights that are in satisfactory condition. See Figure 100. (1) Remove all existing light fixtures and related components. Existing components in good condition may be reused, if appropriate. Protect the ends of existing cables with tape. (2) Install a plywood cover with a mud plate (see AC 150/5345-42) on the existing base. The thickness of the plywood and mud plate must be such that the mud plate is level with the surface of the pavement to be overlaid to allow clearance for the paving operation. (3) After the pavement overlay has been placed, locate the mud plate by using a metal detector, magnet, or precise surveying. Core out a 1 to 2 inch (25 to 50 mm) diameter hole in the overlay pavement down to the mud plate. Using the pattern of the raised concentric circles on the mud plate, determine the center of the light base. (4) Mark the pavement for coring using the center of the light base as the center of the core. The core diameter should be equal to the light base diameter, plus 1 inch (25 mm). Core drill through the new overlay pavement sufficiently deep to remove the overlay pavement, the steel protection plate, and the plywood cover. For adjustable cans, see paragraphs 11.1.a and 11.4. (5) Order light base extensions and grooved spacer rings to the total length required to place the light fixture at the proper elevation. 91 AC 150/5340-30H 7/21/2014 (6) Once the extensions and grooved spacer rings are received, bolt them in place on the existing light bases. Install the “O” ring in the grooved spacer rings in the light fixture. Install the light fixture and apply nickel-based anti-seize compound to all bolts and torque them to the manufacturer recommendations. Fill the void surrounding the extension with sealant until it is level with the top of the protective dam. Take caution to prevent any sealant from flowing over the top of the protective dam. b. Without existing lights The installation of a light base and conduit system in a pavement without lights to be overlaid is similar to that of a new flexible pavement installation, except that the bottom section of the light base and the conduit are set in openings made in the existing pavement. The required concrete anchor and encasement of the conduit will be similar to that described in paragraph 10.5.a. The use of a short length of liquid-tight flexible conduit will allow proper alignment. 92 7/21/2014 AC 150/5340-30H Chapter 11. Fixture Mounting Bases. 11.1. General. This section recommends installation methods and techniques. Other methods and techniques, and variations of those outlined here, may be used provided they are approved by the appropriate district FAA Airports Office. Correct placement of the lights is of prime importance; to achieve this, careful attention to detail is required. Survey instruments may be used to accurately position all fixtures for their precise location, elevation, and azimuth. The tolerances required in other FAA Advisory Circulars, this specification, and the plans must not be exceeded. The light beam must be aligned as described in the lighting system manual with a tolerance of ±1 degree. The lighting fixture must be level, and the top of the fixture edge must be between +0 inch and -1/16 inch from the pavement top; see Figure 34 for application of tolerance on crowned pavement sections: a. Fixture mounting bases L-868. The L-868 bases are load-bearing bases and are certified to AC/150/5345-42). There are adjustable height bases that have been certified. Installation methods for these bases must adhere to manufacturer’s instructions. 11.2. L-868 mounting bases. a. New rigid pavements. This system requires careful attention to detail during installation. One of two conditions will be encountered during installation: the edge of existing pavement will be available as a reference for setting the new bases; or no existing edge is available and the bases must be set “in space.” The availability of an existing pavement edge simplifies the task of positioning the light base to the theoretical pavement grade. However, a setting jig is required to hold the base in position while the concrete anchor is placed. See Figure 35, Figure 101 and Figure 102. Elevation of the base with respect to the runway surface and azimuth with respect to the centerline are two parameters that must be met. It is absolutely necessary that the elevation of the light base top flange be at least the thickness of the light fitting plus the thickness of typical paving tolerances (±½ inch (13 mm)) below the pavement finished surface. If less than that remains after paving, the lighting fixture will be unacceptably high. If more than 3/4 inch (19 mm) is left, flat spacer rings can be used to bring the lighting fixtures up to the correct elevation. To preserve the base integrity and proper bolt torque, a maximum of three spacer rings may be stacked together. (1) At each light location, make an excavation in the runway base which is large enough to accommodate the light base, the reinforcing steel cage, and concrete for the anchor. [Typical excavation is 6 inches (152 mm) around the base and 6 inches (152 mm) beneath the base.] After the excavation is completed, the light base and reinforcing steel cage are installed and held in place with the jig. The jig will establish the elevation and azimuth of the base and maintain this position until the concrete anchor is placed. If bases have threaded conduit openings, take care so the conduit does not move the base. Using 2 ft. (0.6 m) of flexible conduit on one entry to the base can resolve this concern. If bases are provided with openings, neoprene grommet slip connections offer more flexibility and can be installed directly into the base. Flexible conduit or grommet conduit openings will allow adjustments in light base alignment before the concrete anchor is placed. (2) Take care while placing the concrete anchor that neither the jig nor the light base alignment is disturbed. The jig must remain in place until the concrete has set. During paving operations the light base may be fitted with a steel cover plate (mud plate). After the paving train has cleared the light base, remove excess concrete from the top of the base, and the edge of the 93 AC 150/5340-30H 7/21/2014 opening around the base should be finished to a smooth radius. An alternative is to allow the pavement to cure and using a core bit, core the opening directly over the light base. (3) The surface of the pavement around the light base must be level with the surrounding pavement; dished and mound areas are not acceptable. In addition, check the elevation of the top flange in relation to the finished surface. It may be necessary to install a grooved spacer ring, and/or flat spacer ring, to bring the light fixture to correct elevation. Next, install primary cable, transformers, and connectors. Connect lighting fixture to secondary cable. Install “O” ring gasket if using grooved spacer ring and torque hold-down bolts to manufacturer’s recommendations. (4) If the paving technique uses more than one “pass” of the paving machine, the above procedure is altered as follows: a sectional light base is required; after the bottom section has been installed as described above, the first pass is completed. The flange is then cleaned and the next section is installed with a silicone sealant equal to RTV-118 between flanges, and torqued in place. The paving proceeds, and the fixtures are installed as above. A welldesigned system will be equipped with drains, as required at the low spots. b. New flexible pavement. a sectional base is required for flexible pavement. because flexible pavement finished elevation can settle, it is necessary for the installation design to take this fact into account. The light fixture must be able to be lowered without requiring the base to be removed. (1) The bottom section of the light base (including concrete anchor) and the conduit system are installed in the pavement base as described in the preceding paragraph. It is then paved over. The light base with a 5/8 inch (16 mm) thick plywood cover and mud plate (target plate), concrete anchor, and conduit backfill must not be higher than the base surface. After the paving is completed, a 2 to 4 inch (50-100 mm) hole is bored to accurately locate the center punch mark of the bottom section of the mud plate. If the bottom section is to be buried for longer than 90 days before discovering, it is suggested a ¾ inch (19 mm) thick galvanized mud plate be used in lieu of plywood. (2) Obtain a combination of a base top section and a grooved spacer ring or flat spacer ring (for future adjustability) that will equal ¾ (19 mm) less than the dimension measured. When the top section is received, a core opening 1 inch larger than the diameter of the light base should be drilled and the top section, grooved spacer ring and light fixture installed. (3) The space between the walls of the hole up to the top of the top section should be filled with AC 150/5370-10 Item P-606 sealant compatible with asphalt. The remaining space should be filled with AC 150/5370-10 Item P-605 sealant to the top of the protective pavement dam on the grooved spacer ring or flat spacer ring. See Figure 36. Note: Determine if sealants are compatible before application. Consult the sealant manufacturer about sealant compatibilities. c. Flexible overlay. The installation of the light base and conduit system in a pavement to be overlaid is similar to that of a new flexible pavement except the bottom section of the light base and the conduit are set in openings made in the existing pavement. The required concrete anchor and encasement of the conduit will be similar to that described in paragraph 11.2.b. 94 7/21/2014 AC 150/5340-30H d. Rigid overlay. The installation of the lighting base and conduit system requires a combination of techniques outlined in preceding paragraph 11.2.a, and paragraph 11.2.c. The base and conduit are installed as in paragraph 11.2.c; concrete is placed as in paragraph 11.2.a. 11.3. Direct-mounted (inset) fixtures. While the installation of direct mounted fixtures is becoming less common, there are instances when they are still applicable, e.g., overlays. We do not recommend the use of direct mounted fixtures for flexible pavements in very cold climates. There are two different types of direct mounting: base-mounted and direct mounted. Base mounting requires shallow inset bases that provide a mounting flange and a cavity for the cabling. Direct mounted fixtures are constructed so that the fixture itself can be mounted in the pavement. Installation details are similar for both types. In both instances, the pavement directly supports the base or fixture. The pavement is cored to a depth necessary to accept the shallow base, and the base is secured to the bottom of the cored hole with mechanical fasteners and adhesives. For additional details, see Figure 38, Figure 39, Figure 40, Figure 41, Figure 42, Figure 103, Figure 104, Figure 105, Figure 106 and Figure 107. a. Rigid pavements. The installation procedures for direct mounted fixtures in rigid pavements are the same, whether the pavement is new, overlay, or existing. Holes or recesses in the pavement must be cored to accommodate the shallow bases or fixtures and wire ways must be sawed to accommodate electrical wiring. If wire ways have been wet-sawn, flush these wire ways with a high velocity stream of water immediately after sawing. Prior to installation of the sealer, the wire ways must be clean and dry. (1) Pavement coring and sawing Provide approximately ¼ inch (6 mm) clearance for sealant material between the bottom and sides of the shallow base or fixture and the recess. Provide extra depth where sawed wire ways cross pavement joints. See Figure 38 for details. (a) Prior to placing the shallow inset base or fixture into the cored hole, clean all external surfaces to ensure adequate bond between the base, sealer, and pavement. Sandblast the area as necessary. When placing the light fixtures, avoid handling the fixtures by the electrical leads. (b) Orient the fixture and arrange the leads properly with respect to their splicing position in the wire ways. Use temporary dams, if required, to block the wire way entrance into the drilled hole. These dams will retain the sealer during the setting of the inset base receptacle. The positioning tolerances for the base or fixture must be per FAA specifications for the type of lighting system being installed. Rugged, well-designed jigs are required to ensure proper azimuth, elevation, and level. (c) Cover the bottom of the inset base or fixture with AC 150/5370-10 Item P-606 or an approved equal paste type adhesive material. Also, place paste in the cored hole. Place the base or fixture in the cored hole to force adhesive up the sides of the base at least ⅛ inch (3 mm). Take care to work out any entrapped air. Use a liquid sealer, AC 150/5370-10 Item P-605 or approved equivalent, to fill the space between the base and the sides of the cored hole. Liquid sealer must be applied only between the inset base receptacle and the sides of the cored hole and must not be applied between the sides of the cored hole and the top assembly (see Figure 104). (d) Typical transformer housing and conduit installation details for direct mounted lighting systems are shown in Figure 37, Figure 40 and Figure 103. 95 AC 150/5340-30H 7/21/2014 (2) Wire ways Prior to installing the wires in the pavement chamfer or round to a 2-inch (50mm) radius the vertical edges of the wire ways at intersections and corners (see Figure 104). Sandblast and clean wire ways to ensure a proper bond between the pavement and the sealer. (3) Wires Place the #10 AWG THWN-2 wires in the wire ways from the transformers near the taxiway edge to the light fixture leads. Use an adequate number of wedges, clips, or similar devices to hold the wires in place at least ½ inch (13 mm) below the pavement surface. The spacing between wedges, clips, etc., must not exceed 3 ft. (0.9 m). Wood wedges and plugs are not acceptable. Install the tops of the wedges below the pavement surface. Splice the light fixture leads to the #10 AWG wires. Use pre-insulated connectors. Make the crimped splice with a tool that requires a complete crimp before releasing. Stagger the location of the splices. Permit no splices in the single conductor wires at each fixture. Where splices are unavoidable, they will be made only in approved L-868 bases (see Figure 42). If the installation is made in stages, tape or seal the ends of exposed wires to prevent the entrance of moisture. Seal the wires in the wire ways with AC 150/5370-10 Item P-606 material. Adhesive must be applied on a dry, clean surface, free of grease, dust, and other loose particles. The method of mixing and application must be per AC 150/5370-10, and in strict accordance with manufacturer recommendations. Installation methods, such as surface preparation, mixing ratios, and pot life, are as important to satisfactory performance as the properties of the material. You may wish to require a manufacturer’s representative to be present during the initial installation of the material to ensure the installation procedures are per manufacturer directions and the following steps: (a) Pour sealant in the wire way until the surface of the wire is covered. (b) If recommended by the manufacturer, pour clean sand into the liquid sealant until a slight amount of sand shows on the surface. Use clean sand that can pass through a number 40 (425 μm) sieve. (c) Fill the remainder of the wire way with a liquid sealant to between ⅛ inch (3 mm) and ¼ inch (6 mm) below the pavement surface. b. Flexible pavements The installation procedures for direct mounted fixtures in flexible pavements are the same whether the pavement is new, overlay, or existing. Install direct mounted light fixtures and wires in flexible pavements in a manner similar to the installation procedures for rigid pavements, with the following precautions: (1) Clean the holes and wire ways immediately before installation so that the clean, dry aggregate of the pavement is exposed. (2) Use a sealant that conforms to AC 150/5370-10 Item P-606 and is compatible with asphalt per ASTM D-3407, Standard Test Method for Joint Sealants, Hot Poured, for Concrete and Asphalt Pavements, to seal wires in wire ways. (3) Mix the AC 150/5370-10 Item P-606 sealant (for use on fixtures) so that it sets up within 15 minutes. (4) Install the junction boxes on runways where overlays are anticipated. When additional pavement is required, remove the inset light and fit the base with a cover. Apply paving over the light base and junction box. When the paving is complete, expose the junction box and light base by coring. Remove the covers. 96 7/21/2014 11.4. AC 150/5340-30H Field adjustable L-868 mounting bases. a. General. (1) L-868 bases may be used that have an integral top section and an extension that is capable of being field adjusted to the height of the surrounding pavement. These bases are suitable for use in many of the applications that would normally require the addition of bases’ extensions or flat spacer rings to raise the base flange ring to the surrounding pavement elevation (see paragraph 11.2.b(2) as an example). These field adjustable bases and extensions vary in how they must be installed, but they still must be able to meet the same elevation and azimuth alignment requirement (paragraph 11.1) along with a future adjustability capability, as required, of conventional bases and extensions. (2) The inspection authority must, at the time of installation, ensure that the bases are installed per the manufacturer’s instructions and that the locking devices are correctly installed. Failure to do so may compromise the base’s ability to withstand the loading and torque requirements specified for a load bearing base. 11.5. Installation. The systems must be installed per the NEC as applicable and/or local code requirements: a. L-867 light base and transformer housing for elevated light fixtures. When using nonadjustable light bases, they must be per Figure 23. If the soil is unsuitable, then an adequate depth of soil must be removed and replaced with compacted acceptable material. The cable entrance hubs must be oriented in the proper direction. Level the light base so that the mounting flange surface is approximately 1 inch above the finished grade. With the base properly oriented and held at the proper elevation, place approximately 4 inches (10 cm) of concrete backfill around the outside of the base. The top of the concrete must be sloped away from the flange portion of the base so the sloped outer edges of the concrete are at surface grade. If concrete backfill is omitted, select earth backfill must be compacted to maintain proper orientation and elevation of the base. Use a permeable backfill material such as sand under the light base cans for ease in setting and aligning the can and/or precast light base and for drainage In closed duct systems installed in soil conditions of good drainage, use light bases having a drain hole to prevent water accumulation. b. Light base and transformer housing for in-pavement light fixtures. The base is supported in the leave-out or excavated area in a position as shown in Figure 35 and Figure 36. Orient the base so that the cable entrance hubs on the base are properly aligned and so that the in-pavement light fixture will be properly aligned, when installed, prior to placing the concrete backfill. When installed in bituminous pavement, leave the concrete backfill 3-4 inches (8-10 cm) low to allow completing the backfill with bituminous material after the concrete has cured. c. Stake (angle iron) mounting. Install the stake in a 6-inch (15 cm) diameter hole at a depth of 30 inches (76 cm) as shown in Figure 23. Do not install stake by driving. Make electrical connections and backfill around the stake with thoroughly compacted earth passing a 1 inch (2.54 cm) sieve. Where required due to unstable soil conditions, backfill with concrete. Install the top of the stake even with, or not more than ½-inch (1.3 cm), above the finished grade and maintain within 1 degree of the vertical. In areas where frost may cause heaving, anchor the stake with concrete and use a permeable backfill material such as sand around the buried electrical 97 AC 150/5340-30H 7/21/2014 components and then cover the top surface with an impervious material to reduce moisture penetration. d. Light fixtures - general. The light fixtures are supplied unassembled and consist of an optical system, lamp, connecting leads, and a mounting assembly. The installer must assemble, connect to mounting, level, and adjust the light fixture per the manufacturer’s instructions. Take care that the lamp specified by the manufacturer for the particular use of the light fixture is installed. The light fixtures must be leveled and aligned, where appropriate, within 1 degree. The standard height of the top of the elevated light fixture is 14 inches (35 cm) above the finished grade. In areas where the mean annual total snowfall exceeds 2 ft. (0.6 m), this standard elevation may be increased as illustrated in Figure 108. To facilitate maintenance of light fixtures, we recommend that identification numbers be assigned and installed by one of the following or similar methods: (1) Stencil numbers with black paint on the runway side of the base plate. We recommend that the minimum height of the numbers be 2 inches (5 cm). (2) Attach a non-corrosive disc with permanent numbers to the fixture. We recommend that the minimum height of the numbers be 2 inches (5 cm). (3) Impress numbers on a visible portion of the concrete backfill. We recommend that the minimum height of the numbers be 3 inches (8 cm). (4) A permanent survey marker may also be installed in the concrete base or pavement. 98 e. Base-mounted light fixtures. This type of installation is normally used only with series circuits to house the isolation transformer and accommodate a closed duct system. Prior to mounting the light fixture on the base, an AC 150/5345-26 L-823 connector kit is installed on the primary power cable ends and the appropriate AC 150/5345-47 L-830 isolation transformer is installed. Wrap the connector joints in the primary circuit with at least one layer of rubber or synthetic rubber tape and one layer of plastic tape, one-half lapped, extending at least 1-1/2 inches (4 cm) on each side of the joint. Heat-shrink tubing may be substituted. Typical fixture and cable details are shown in Figure 121 of Appendix 5 and Figure 23 of Appendix 1. Plug the light disconnecting plug into the transformer secondary receptacle. Do not tape this connection. f. Stake-mounted light fixtures. For series circuits, make connections and install the transformer as detailed in the previous paragraph. Bury the transformer primary cable connectors at least 10 inches (25 cm) deep and adjacent to the stake as shown in Figure 23. By burying the components in like locations at each stake, maintenance of the underground system is facilitated. When installed in a location where the frost line depth exceeds the minimum cable installation depth, as specified in AC 150/5370-10 Item L-108, increase to a maximum of 2 ft. (0.6 m) in depth the installation of the cable, transformers, and connectors. Do not attach cable connectors to the stakes. Install primary cable connectors, splices, and transformers at the same depth and in the same horizontal plane as the primary cable with adequate slack provided. The radius of cable bends must not be less than 10 inches (25 cm). Place the secondary leads from the transformer to the lamp socket in a loose spiral with excess slack at the bottom. g. Shielding taxiway lights. To shield undesirable blue light to landing pilots or lessen the “sea-ofblue” effect, metal shields or hoods are available, as an option, from the lamp manufacturers. Orient fixtures with masked lamps by rotating the fixture on its mounting for proper light pattern before securing in place. Use of brightness control is desirable to adjust the blue light level to 7/21/2014 AC 150/5340-30H match visibility conditions. This feature also prolongs lamp life. Proper control circuiting will also help to eliminate the “sea-of-blue” effect by providing lighting only where it is needed. 99 AC 150/5340-30H 7/21/2014 This page intentionally left blank. 100 7/21/2014 AC 150/5340-30H Chapter 12. Equipment and Material. 12.1. General. This chapter covers the equipment and materials used for the installation of the airport lighting systems. 12.2. Light bases, transformer housings and junction boxes. Use a base and transformer housing per AC 150/5345-42. If the secondary wires are routed to the inpavement lights through a saw kerf, a one-inch hub must be welded to the base at 90 degrees from the two existing two inch hubs, which are 180 degrees apart. A gasket and suitable cover also are required for off-taxiway installation. Local conditions may require other modifications to the bases. Definitions: a. Load bearing. Any application which is subjected to aircraft and/or other heavy vehicular loading, either static or dynamic; these are generally located on runway and taxiway roll-over areas (stabilized zones). b. Non-load bearing. Any application where a light fixture might be subjected to an occasional light vehicle load, but not aircraft or heavy vehicles. A typical installation area would be off the main stabilized area adjacent to a runway or taxiway. 12.3. Duct and conduit. Specifications and standards for electrical duct and conduit are available in AC 150/5370-10 Item L-110. a. Duct and cable markers. All locations of the ends of ducts and all direct burial cable must be marked with concrete marker slabs, as discussed below (see Figure 109 for duct and cable marker details): (1) Duct markers. Mark the location of the ends of all ducts by a concrete marker slab 2 ft. (0.6 m) square and 4 inches (100 mm) thick extending approximately 1 inch (25 mm) above the surface. Locate the markers above the ends of all ducts or duct banks, except where ducts terminate in a handhold, manhole, or building. The word “duct” must be impressed on each marker slab, as well as the number and size of ducts beneath the marker. The letters must be 4 inches (100 mm) high and 3 inches (75 mm) wide with width of stroke ½ inch (12 mm) and ¼ inch (6 mm) deep or as large as the available space permits. (2) Cable markers. Mark the location of underground cables by a concrete marker slab, 2 ft. (0.6 m) square and 4 inches (100 mm) thick, extending approximately 1 inch (25 mm) above the surface. Mark each cable run from the line of runway lights to the equipment vault at approximately every 200 ft. (61 m) along the cable run, with an additional marker at each change of direction of cable run. All other cable buried directly in the earth must be marked in the same manner. Markers are not required where cable lies in straight lines between obstruction light poles that are spaced 300 ft. (90 m) apart or less. Install cable markers immediately above the cable. The word “cable” and directional arrows must be impressed on each cable-marking slab. The letters must be approximately 4 inches (100 mm) high and 3 inches (75 mm) wide, with width of stroke ½ inch (12 mm) and ¼ inch (6 mm) deep. The locations of each underground cable connection, except at lighting units or isolation transformers, must be marked by a concrete marker slab placed above the connection. The 101 AC 150/5340-30H 7/21/2014 word “splice” must be impressed on each marker slab. Additional circuit information may also be required on each marker slab. 12.4. Cable, cable connectors, plugs and receptacles. Specifications and standards for airport cable are available in AC 150/5345-7. Specifications and standards for plugs, receptacles, and cable connectors are available in AC 150/5345-26. a. Cable installation series circuit. (1) General. Although primary cables and control cables may be direct buried, it is preferred to install them in conduits per AC 150/5370-10 Item L-108. Primary cables are those cables that carry the current from the output of the CCR to the primary side of the isolation transformers. (2) Electromagnetic Interference (EMI). Airfield lighting circuits can generate excessive EMI that can degrade the performance of some of the airport critical air navigational systems, such as RVR equipment, ILS equipment, etc. The following cautionary steps may help to decrease EMI and/or its adverse effects in the airport environment: (a) Do not install cables for airfield lighting circuits in the same conduit, cable duct, or duct bank as control and communications cables. (b) Do not install cables for airfield lighting systems so that they cross control and/or communications cables. (c) In some cases, you can install harmonic filters at the regulator output to reduce EMI emitted by the regulator. These filters are available from some regulator manufacturers. (d) Ground spare control and communication cables. (e) Notify manufacturers, designers, engineers, etc. about existing navigational equipment and the potential for interference. (f) Require electromagnetic compatibility between new equipment and existing equipment in project contracts. Operational acceptance tests may be required to verify compliance. (3) Direct burial cable. Seal cable ends during construction to prevent the entrance of moisture. When using L-867 light bases in a system, provide at least 2 ft. of slack cable to permit connections of the primary cable and the isolation transformer primary leads to be made above ground. Trenching, installation of cable, backfilling trenches, and the installation of cable markers must conform to AC 150/5370-10 Item L-108. Cable plowing is allowed where suitable soil conditions exist. (4) Primary cable installation. We recommend installing the primary cable in a duct or conduit from the regulator into a light base and transformer housing in the field. Provide slack cable in each light base and transformer housing to permit connections of the primary cable and the isolation transformer primary leads to be made above ground. Seal the cable entrance of the light base transformer housing with squeeze connectors, where specified. These squeeze connectors are provided with a rubber bushing of the correct size to fit the outside diameter of the cable. Tighten the squeeze connectors to provide a watertight seal without deforming the 102 7/21/2014 AC 150/5340-30H insulation and jacket of the cable. Tape the ends of the cables to prevent the entry of moisture until connections are made. (5) Cable in duct and/or conduit. Install all power or control cables in ducts and conduits to conform to AC 150/5370-10. Provide slack cable for connections. Install the duct and/or conduit conforming to the requirements of AC 150/5370-10. (6) Primary cable connections. Make inline splices on the primary underground cables to conform to AC 150/5370-10 Item L-108. Use connectors conforming to AC 150/5345-26. Splices in ducts, conduits, or in the primary cables between light base and transformer housings are not permitted. When field attached plug-in connectors are employed, use a crimping tool designed for the specific type of connector to ensure that crimps or indents meet the necessary tensile strength. Wrap the connector joints in the primary circuit with at least one layer of rubber or synthetic rubber tape and one layer of plastic tape, one-half lapped, extended at least 1½ inches (38 mm) on each side of the joint. Heat-shrink material may be used. We recommend that the heat-shrink material be installed over the completed connection. (7) Secondary lead connections. Connections between the secondary isolation transformer leads and the wires must be made with a disconnecting plug and receptacle conforming to AC 150/5345-26. Attach the L-823, Class B, Type II; Style 4 plug on the ends of the two wires using a crimping tool designed for this connector to ensure that a crimp or indent meets the necessary tensile strength. Insert this connector into the transformer secondary receptacle. (8) Identification numbers. Identification numbers must be assigned to each station (transformer housing installation) per the plans. Place the numbers to identify the station by one of the following methods: (a) Stencil numbers of a 2 inch (51 mm) minimum height using black paint on the pavement side of the transformer housing base plate. (b) Attach a non-corrosive metal disc of 2 inch (51 mm) minimum diameter with numbers permanently stamped or cut out under the head of a transformer housing base plate bolt. (c) Stamp numbers of a 3 inch (75 mm) minimum height on a visible portion of the concrete backfill surrounding the L-867 base. 12.5. Counterpoise (lightning protection system). The purpose of the counterpoise system (lightning protection system) is to provide a low resistance preferred path for the energy from lightning discharges to enter the earth and safely dissipate without causing damage to equipment or injury to personnel. The counterpoise system is installed on airfields to provide some degree of protection against the energy induced from lightning strikes to underground power and control cables. The counterpoise is a separate system and must not be confused with the light base ground (for series constant current circuits) and equipment grounds (for parallel voltage circuits). Both grounding methods are intended to provide a low impedance current path to earth for an unintentional conductive connection between an ungrounded conductor (power) and normally non-current carrying conductors (example: a short from the power conductors to the light base). 103 AC 150/5340-30H 7/21/2014 For additional details about airfield lightning protection systems, see National Fire Protection Association (NFPA) 780, Standard for the Installation of Lightning Protection Systems. a. Counterpoise conductor. The counterpoise conductor is a bare solid copper wire, #6 AWG. (1) The #6 AWG conductor is bonded to ground rods spaced a maximum of 500 ft. (152 m) apart. (2) The #6 AWG conductor is bonded to the ground rod using an exothermic weld. (3) The ground rods may be in-line with the #6 AWG counterpoise conductor. b. Counterpoise installation. Where cable and/or conduit runs are adjacent to pavement, such as along runway or taxiway edges, the counterpoise is installed 8 inches (203 mm) below grade and located half the distance from edge of pavement to the cable and/or conduit runs (see Figure 109). (1) For light base/light fixtures not embedded in rigid or flexible pavement, where the counterpoise cannot be installed in a separate trench, the counterpoise is routed around the light base and is not physically bonded to the light fixture base or mounting stake. For locations where the designer has determined that there is an added potential for lightning damage (for example, airports located in the southern United States), the counterpoise may be bonded to the light base or light fixture mounting stake. (2) For light bases/light fixtures embedded in rigid or flexible pavement, the counterpoise conductor must be bonded to an exterior ground lug on the light fixture bases (for example: runway touchdown zone lights, runway centerline lights, and taxiway centerline lights) installed in pavement. (3) Where cable and/or conduit runs are under pavements, the counterpoise is installed 4 inches (102 mm) minimum above the cable and/or conduit. The height above the cable and/or conduit is calculated to ensure the cables and/or conduits to be protected are within a 45 degree zone of protection below the counterpoise. (4) The counterpoise conductor is bonded to ground rods that are located on each side of a duct crossing (grounding the counterpoise on each side of a duct crossing). Where conduit or duct runs continue beneath pavement (i.e., apron areas, etc.), install the counterpoise a minimum of 4 inches above conduits or ducts along the entire run. Note: For galvanized steel light bases, see Galvanized Light Base Exception. (5) The counterpoise is also bonded to the rebar cage (if used) that is installed around the light base. (6) Where non-metallic light bases (Type L-867, Class II) are used under rigid or flexible pavement, the counterpoise is not bonded to the light base and must be routed around it. (7) Type L-867, Class I bases (metal) that are installed under rigid or flexible pavement must bond the counterpoise to the exterior ground lug. 104 7/21/2014 AC 150/5340-30H c. Bonding with exothermic welds. Exothermic welding must be used for the permanent bonding of copper conductors to steel, stainless steel, and copper (see exception for galvanized light bases). This will include the light base rebar cage, stainless steel light bases, and copper conductors (wire and grounding rods). After the weld is completed, clean the surfaces so they are free from any slag or other debris. See AC 150/5370-10 Item L-108-3, Exothermic Bonding, for additional detailed requirements about exothermic welding. d. Surface preparation. See FAA-STD-019e, December 22, 2005, Lightning and Surge Protection, Grounding, Bonding and Shielding Requirements for Facilities and Electronic Equipment, paragraph 4.1.1.7, for additional information about proper preparation and preservation of surfaces that are to be bonded. Note: The FAA Standard is available for download at: https://faaco.faa.gov/attachments/STD-019e2.pdf e. Galvanized light base exception. Using an exothermic weld to bond the counterpoise conductor to the external lug on a galvanized light base is not recommended unless: (1) The light base has a specially designed connection (for example: a ¾-inch × 3-inch steel rod) to prevent damage to the light base body zinc coating from the heat evolved during exothermic welding. Contact the light base manufacturer for additional information and availability. (2) Proper methods of corrosion protection and personnel protection from irritating fumes (may cause metal fume fever) are strictly observed. The heat used for the weld causes the emission of potentially irritating zinc oxide fumes and severely damages the light base protective zinc coating. When the hot dip galvanized layer on a steel light base is compromised, the underlying steel will quickly rust. The application of cold galvanizing compounds to the damaged areas that are both inside and outside the light base will not provide adequate protection against corrosion unless the surface is properly prepared prior to application of the coating. This involves grit blasting or using a powered wire brush to clean all residues and slag so that a clean bare metal surface results. Even with a properly applied coating, the level of corrosion protection of a coating is inferior to that of factory hot dip galvanizing. The proper cleaning a light base after exothermic welding may not be possible for all installations, especially where access to the interior of the light base is required. (3) If all the requirements in AC 150/5370-10 Item L108-3.7, cannot be satisfied for an exothermic weld on galvanized steel lights bases where: (a) a specially designed connection is not available for exothermic welding or the light base location is such that an exothermic weld is not possible; (b) proper surface preparation for the application of cold galvanizing compound cannot be performed; 105 AC 150/5340-30H 7/21/2014 (c) then a connection must be used with properly listed UL 467 components that are approved for direct earth burial or installation in concrete. (d) Certified light base manufacturers may be able to provide the required hardware (grounding straps and cable clamps) for bonding to the counterpoise – this is considered as an acceptable method of connection. 12.6. Light base ground. The light base ground is a separate system and must never be confused with the counterpoise system. A ground must be installed at each light fixture. The purpose of the light base ground is to provide a degree of protection for maintenance personnel from possible contact with an energized light base or mounting stake that may result from a shorted power cable or isolation transformer. a. The light base ground must be a #6 AWG bare copper wire jumper bonded to the ground lug at the light fixture base or stake to a 5/8 inch (16 mm) by 8 foot (2.4 m) minimum ground rod installed beside the fixture. b. Installing the ground rod within the light base excavation is acceptable. c. The resistance from the ground rod to earth ground must be 25 ohms or less via measurement with a ground tester. See AC 150/5340-26 for additional information about ground rod resistance testers. d. If the soil resistivity is high (typical of well drained sandy soils or dry desert locations), additional grounding rods or other means may be necessary to meet the 25 ohms requirement. Grounding electrodes per description in NFPA 70, National Electric Code, Article 250.52 and/or NFPA 780, Standard for the Installation of Lightning Protection Systems, Article 4.13 may be used in lieu of ground rods. e. See the NEC Handbook, Article 250.56, Resistance of Rod, Pipe, and Plate Electrodes for additional information about multiple electrode installation. f. For parallel voltage power systems only, an equipment ground must be installed and connected to the ground bus at the airfield lighting vault. (1) The equipment ground conductor must be a #6 AWG insulated wire for 600 volts (Type XHHW insulation per UL 44, Thermoset-Insulated Wires and Cables). (2) The insulation color must be colored green. (3) Attach the equipment ground conductor to the light base internal grounding lug (see AC 150/5345-42 for additional information about grounding lugs) at each light base or mounting stake. (4) Connect the entire lighting circuit equipment ground to the ground bus at the vault. (5) The safety ground conductor circuit must be installed in the same duct or conduit as the lighting power conductors. 106 7/21/2014 12.7. AC 150/5340-30H Light fixture bonding. The light fixture must be bonded to the light base internal ground lug via a #6 AWG stranded copper wire rated for 600 volts with green XHHW insulation or a braided ground strap of equivalent current rating. The ground wire length must be sufficient to allow the removal of the light fixture from the light base for routine maintenance. See the light fixture manufacturer’s instructions for proper methods of attaching a bonding wire. 12.8. Concrete. Specifications and standards for structural concrete are available in AC 150/5370-10 Item P-610. 12.9. Steel reinforcement. Steel reinforcement should conform to ASTM-A184, Standard Specification for Fabricated Deformed Steel Bar Mats for Concrete Reinforcement, or ASTM-A704, Standard Specification for Welded Steel Plain Bar or Rod Mats for Concrete Reinforcement. 12.10. Adhesive and sealants. a. Tape. Plastic electrical insulating tape is the type specified in Item L-108 of AC 150/5370-10. b. Wire ways and inset fixtures. Specifications and standards for adhesives and sealants for wire ways and inset fixtures are available in AC 150/5370-10 Item P-606. c. Joints. Specifications and standards for joint sealant are available in AC 150/5370-10 Item P605. 12.11. Load-bearing lighting fixtures. a. Specifications and standards for equipment and materials used in load bearing lighting systems are generally available in ACs published by the FAA. In addition, a third-party certification program is in effect, whereby equipment is tested and certified for conformance to FAA specifications by independent, third party certifiers. A description of the third party certification program is available in AC 150/5345-53. A list of certified equipment is also available in AC 150/5345-53. b. Load bearing lighting fixtures are subject to extremely heavy loads and must be installed with precision to function as intended. Aircraft parked on the fixtures generate high static loads. Static loads in excess of 200 PSI (1380 kPa) completely covering the entire light fixture are common. Landing aircraft often strike the lights, generating high impact loads. Locked wheel turns and eccentric braking loads tend to twist the fixtures. Concrete anchors, some with steel reinforcing cages, support light bases. All light fixtures must be aligned so that they can be seen from the desired viewpoint. See Chapters 10 and 11 for installation sequencing. c. The top of the fixture edge must be between +0 and – 1/16 inch (+0 mm and −2 mm) from the low side of the pavement surface. To achieve this result, the light base, whether in one piece or in sections, must be aligned and held in place with jigs until finally secured. This method of installation requires precise surveying and should be made with utmost care to avoid costly remedial action, such as removal for azimuth or elevation correction. Another important consideration common to the installation of all base-mounted lights is the need to avoid setting 107 AC 150/5340-30H 7/21/2014 the lights too high (elevation). Lights that are too high may adversely affect the desired light output. Lights set too high will also interfere with paving equipment and not allow for proper pavement placement and will interfere with snow removal equipment. Ideally, light bases should be set at an elevation that will provide the correct elevation of the light fixture and proper pavement placement, with minimal final adjustment. Spacer rings and extensions are used to adjust the elevation of light fixtures supported on fixed length bases and extensions that are set low. Obviously, the supporting systems for these lights should be accurately placed and capable of withstanding very heavy static, impact, and torsional loads. Installation methods for inpavement load bearing lights can be grouped into four categories, fixed body length base, adjustable body length base, ground support base, and direct mounted. d. In-pavement lighting systems are subject to water intrusion and moisture from condensation. Water can adversely affect the performance of the lights and ice can damage systems when water expands as it freezes. Some de-icing chemicals may cause accelerated corrosion to galvanized products, as well as damage to cables and deterioration of connections. Lighting systems may be designed as wet or dry systems. In wet systems, water is expected to enter the system and provisions are made to drain it away. In dry systems, more emphasis is placed on preventing water from entering the system. Making provisions for water drainage is highly encouraged, even in dry systems. This can be accomplished by routing drainage conduits to low spots in the system. Consider base elevations, base heights, conduit slopes drain holes, and other provisions to facilitate removal of water from the base and conduit system. In drier areas, water may be drained from the system through drain holes in the bottom of the bases, where the water is percolated into the pavement sub-base. e. Light bases introduce a discontinuity in rigid pavements resulting in stress concentrations. To minimize their effects, bases should be installed so that their nearest edge is approximately 2 ft. (0.6 m) from any rigid pavement joint or another fixture. In the event of a conflict between any of the light fixtures and undesirable areas, such as rigid pavement joints, etc., the spacing should be varied per the tolerance specified for the lighting system being installed to resolve the conflict. 12.12. Inspection. a. Inspect each light fixture to determine that it is installed correctly, at the proper height, in line with the other fixtures, level, and properly oriented. b. Check all fixture securing screws or bolts to ensure that they have been tightened per manufacturer recommendations. Use an anti-seize compound on bolts made of stainless steel. The use of anti-seize coatings is not required when using coated bolts (ceramicmetallic/fluoropolymer coating) per Engineering Brief #83, In-Pavement Light Fixture Bolts. c. Check each light fixture to determine that the lenses are clean and unscratched and the channels in front of the lenses are clean. d. Inspect lighting fixtures concurrently with the installation because of the subsequent inaccessibility of some components. Test circuits for continuity and insulation resistance to ground before filling wire ways. After fixtures and cables are installed, inspect the AC 150/537010 Item P-606 compound in the wire ways and around the fixtures to determine that all voids are filled and that the compound is at the proper level with respect to the pavement surface. e. Check fuses and circuit breakers to determine if they are of the proper rating. 108 7/21/2014 f. AC 150/5340-30H Check any light fixtures with asymmetrical lenses to determine that they are properly oriented with respect to the runway longitudinal sides and the threshold. Check all lights for alignment. g. Check identification numbers for each light unit to determine that the number at the installation is as assigned in the plans. h. Check equipment covered by FAA specifications to determine if the manufacturers have supplied certified equipment. Also check the equipment for general conformance with specification requirements. i. Inspect all cables, wiring, and splices to obtain assurance that the installation is per AC 150/537010, the NEC, and local codes. Inspect and test insulation resistance of underground cables before backfilling. j. Check all ducts and duct markers to determine that the installation is per AC 150/5370-10. Inspect underground ducts before backfill is made. k. Check the input voltage at the power and control circuits to determine that the voltage is within limits required for proper equipment operation. Select the proper voltage tap on equipment where taps are provided. Check the proper operation of the CCR’s open-circuit protection. Circuitry should also be checked per the manufacturer’s requirements. l. Check base plates for damage during installation and refinish according to manufacturer’s instructions. m. Check the current or voltage at the lamps to determine if the regulator current or supply voltage is within specified tolerance. If a current or voltage exceeds rated values, the lamp life will be reduced. 12.13. Testing. Require the Contractor to furnish all necessary equipment and appliances for testing the underground cable circuits after installation. Testing is as follows: a. All circuits are properly connected per applicable wiring diagrams. b. All lighting power and control circuits are continuous and free from short circuits. c. All circuits are free from unspecified grounds. d. Check that the insulation resistance to ground of all non-grounded series circuits is not less than 50 megohms. See FAA-C-1391, Installation and Splicing of Underground Cable. e. Check that the insulation resistance to ground of all non-grounded conductors of multiple circuits is not less than 50 megohms. f. Test installations by operating the system continuously for at least ½ hour. During this period, change the intensity of variable intensity components to ensure proper operation. Test proper operation of any photocells. In addition, operate each control within the system at least 10 times. g. If the system contains a monitoring system, test its operation by sequentially removing light fixtures from the circuit until the monitor indicates an error. SAFETY WARNING: POWER 109 AC 150/5340-30H 7/21/2014 TO THE CIRCUIT SHOULD BE DISCONNECTED EACH TIME BEFORE A LIGHT FIXTURE IS REMOVED FROM THE CIRCUIT. The monitor should indicate an error when the appropriate numbers of lights are removed from the circuit. h. Test the equipment for proper grounding. This test includes a check to determine that the resistance to ground on any part of the grounding system will not exceed the specified resistance. 12.14. Auxiliary relays. Where required, use a hermetically sealed relay having a single pole double throw (SPDT) contact arrangement rated for 5-amperes at 120-volt AC and a coil resistance of 5000 ohms in a 120-volt AC control circuit. Relay connections may be either solder terminals or plug-in. 12.15. Vault. The vault should be constructed with reinforced concrete, concrete masonry, brick wall, or prefabricated steel. All regularly used commercial items of equipment such as distribution transformers, oil switches, cutouts, etc., which is not covered by FAA specifications, must conform to the applicable standards of the electrical industry. Use design considerations for vaults contained in AC 150/5370-10 Item L-109. Provide at least 2 square ft. (0.2 sq. m.) net vent area per 100 KVA installed transformer capacity in the vault where the 24-hour average-ambient temperature does not exceed 86°F (30°C). If the average ambient temperature exceeds 86°F (30°C), auxiliary means should be provided for removing excess heat. Install vault equipment, conduit, cables, grounds, and supports necessary to ensure a complete and operable electrical distribution center for lighting systems. An up-to-date “as constructed” lighting plan must be kept available in the vault. When required, provide an emergency power supply and transfer switch (see Chapter 9). Install and mount the equipment to comply with the requirements of the NEC and local code agencies having jurisdiction. 12.16. Maintenance. General. A maintenance program is necessary at airports with low visibility taxiway lighting systems to ensure proper operation and dependable service from the equipment. The taxiway lighting systems may be of the highest order of reliability, but their effectiveness will soon decline unless they are properly maintained. Refer to AC 150/5340-26. 110 7/21/2014 AC 150/5340-30H Chapter 13. Power Distribution and Control Systems. 13.1. Introduction. This chapter will discuss design considerations of power distribution and control systems used on airport visual aids. 13.2. Power distribution. a. National Electrical Code (NEC). AC power distribution to the constant current source (CCR and constant voltage (parallel) circuits) is required to conform to the NEC. b. Continuous load. All lighting circuits and systems are considered continuous loads by the requirements of the NEC. Continuous loads are those loads that operate continuously for three hours or more. The feeder circuit conductors supplying the CCR or parallel circuit must be sized to carry 125% of the actual full load amperes imposed on the circuit. The over current protective device (circuit breaker or fuse) protecting the feeders is also sized at 125% of the full load current on the circuit. c. Available fault current. The components of the power distribution system must be specified within their fault current withstand and interrupting ratings. A short circuit analysis must be performed to ensure NEC compliance. (1) Arc Flash, Short Circuit Coordination Study/Analysis. Perform a short circuit analysis as part of design (to enhance reliability and safety). Short circuit analysis should comply with: NEC Section 110-9, Section 110-10 and Section 110-12; and FAA Order 6950.27, Short Circuit Analysis and Protective Device Coordination Study. Include in the analysis critical points such as: (a) Service entrance. (b) Switchboards and panel boards. (c) Transformer’s primary and secondary. (d) Transfer switches. (e) Load centers. (f) Fusible disconnects. d. Equipment layout. When designing the equipment layout inside an airfield electrical vault, maintain the working clearances as specified in articles 110.26 and 110.34 of the NEC. e. Balanced load. Connected loads on the distribution system should be balanced between all phase legs. CCRs are single phase loads and when supplied from a 3-phase system can cause an unbalance in the system phases. Design the system to distribute the load among all three phases as much as possible. f. Installation of cables. Install cables in conduit or enclosed wire ways. The standard L-824 airfield lighting primary series circuit cable does not comply with NEC for installation in open 111 AC 150/5340-30H 7/21/2014 trays. High voltage conductors (exceeding 600 volt) must be run in rigid steel galvanized conduit, intermediate metal conduit, flexible metal conduit, liquid tight flexible metal conduit, metal wire ways, or PVC conduit. Low voltage feeders and control wires may be run in rigid steel galvanized conduit, intermediate metal conduit or PVC conduit when run under the floor slab; in rigid steel galvanized conduit, intermediate metal conduit, or electrical metal tubing (EMT) when run on the walls or ceiling; and in cable trays supported from the ceiling or walls when there are many cables and the possibility of future expansion. Do not install conduit in concrete slabs on grade. Bring the primary series cable from the regulators and various other feeders out of the vault in coated rigid steel galvanized conduit or PVC conduit, a minimum of 2 ft. (0.6 m) below grade. 13.3. Control systems. a. Airfield lighting control. The control system for airfield lighting consists of control panels, relaying equipment, accessories, and circuits which energize, de-energize, select lamp brightness, and otherwise control various airfield lighting circuits based on operational requirements. Control of any one airfield lighting system is normally provided at two points only: the ATCT, and the vault which powers the system. Note: Airport Operators should inform Air Traffic Control of variances for or modifications to airfield lighting preset standards prescribed in Federal Aviation Administration requirements (see Order JO 7110.65T, Air Traffic Control, for additional information and requirements for airport runway and taxiway lighting). A transfer relay assembly is provided at the vault to transfer control from the remote location to the vault when necessary: (1) Control voltages. Standard practice is to provide a 120-volt AC control system using low burden pilot relays (pilot relay assemblies) to activate the power switches, contacts, and relays controlling the regulators and transformers supplying power to the airfield lighting circuits. Consider the distance between the ATCT and the lighting vault should when designing the control system voltage drop. Perform calculations to ensure proper operation of the relays that are being controlled. The calculations could include coil burden, energize and drop-out voltage. Where the voltage drop calculation indicates the proposed voltage may not energize the control relay, consider using a 48-volt DC control system. Where both types of control systems are installed, ensure the control power systems are isolated. (See Figure 111.) (2) Control system components. Control system components, such as L-821 control panels, L841 auxiliary relay cabinets, L-847 air-to-ground radio controllers are specified in the AC 150/5345 series and are certified under AC 150/5345-53. We are currently developing computerized system components and system design guidelines which will be published in AC 150/5345-56, Specification for L-890 Airport Lighting Control and Monitoring Systems (ALCMs). b. Computerized control systems. Traditional control/monitoring systems are relay systems. L821 control and relay panels are very reliable and are suitable for nearly all airfields. Typically, cables required for these types of systems are multi-pair (50 or more pairs) cables to connect the airfield lighting vault on the airfield with the ATC tower. On many airports, the distance between the two facilities is great, resulting in a costly cable installation with the cable vulnerable to possible damage or failure of one or more pairs in the cable. In addition, these communications 112 7/21/2014 AC 150/5340-30H cables require separate duct systems to eliminate interference from the power cables. The traditional relay panel and multi-conductor control cable can also be simplified by using a multiplexer, which requires only one pair cable to communicate between the vault and tower (or other station). A multiplexer can also be built into a PLC system. (1) Some airfield control/monitoring systems have been installed using Programmable Logic Controllers (PLCs), which have good industrial standards and proven reliability. The PLC industrial systems use high I/O modules that reduce the need for multi-pair cable installation. Cables with 2 to 6 pairs are typically needed, although fiber optic cable can also be used. See Figure 112. (2) PC-based systems have come into use, with computers located in the ATCT, the vault, and/or other work stations. These systems have the capability of displaying the necessary information on a monitor. This is the most flexible system in use today, with off-the-shelf units readily available. Typically, standard operating software is used, and off-the-shelf graphics software is tailored for a specific site. The communications cable requirements are 2 to 6 pairs of cable or fiber optics. Fiber optic cable eliminates the need for separate ducts since there will be no interference between power cable and fiber optic cable. See Figure 113. (3) Compared to the traditional FAA Type L-821 control/monitoring systems, the PLC or PCbased systems are easily expanded and provide data for the controller and maintenance personnel. At this time, we are developing design standards for PC or PLC based systems, but commercial standards are available for the components of such systems. (4) Selection and Specifying. In selecting and specifying a computerized control system, technology continues to evolve. Consider the characteristics presented in Table 13.1. In addition, see Appendix 6 for additional design and selection criteria for computerized control systems. (5) General function for Control and Monitoring: (a) Minimum operating capabilities: determination of the functional status of the system; identification of the intensity level at which each circuit is operating. (b) Suitability for complexity and the particular needs of the airfield, and adaptability to changes (modular). (c) Redundancy of equipment or elements crucial for safety. (d) High degree of reliability and availability. (e) Capability of data exchange with related systems. (f) Provision of an intuitive operator interface. Include the capability of monitoring and controlling all visual navigation aids controllable by a conventional control system. Identify alarm conditions. 113 AC 150/5340-30H 7/21/2014 (6) Basic peripherals and features: (a) User interface (controller, maintenance staff, other), user-friendly with secure transfer and relevant status information for each station. Typical installations use touch screen or track-ball, based on local preference. (b) Display: Must show continuous visual presentation of the true status of the several subsystems being controlled/monitored. Graphic display should depict a representation of the airfield, showing the configuration and location of the various lighting circuits. The display must indicate the status (i.e., ON/OFF or step), circuit/system identification, as well as condition of each system or subsystem. The colors selected must correlate with the lighting system being represented. (c) Event recording devices (storage, printer) for time and sequence of alarms and status information. In the event of failure, the system must ensure that the status of the subsystem will not change automatically to a dangerous or undesirable condition. For most airfield lighting systems, the actual intensity level selected at the time of a failure should be maintained to preserve the operational state. Systems which protect safety related zones on the airfield, such as a runway, should be switched on or off, as appropriate for the operational requirements. (d) Interface to regulators and other units for control and status indications, and for monitoring. (e) Optional other interfaces (e.g., field sensors, meteorological systems, or SMGCS). (7) Power considerations: (a) If secondary power supply for the airfield systems is provided, the control/monitoring system should be switched to the secondary supply along with lighting systems in the event of a failure or initiated transfer. During switch-over, the control/monitoring system must maintain any relevant information and commands. (b) If control/monitoring system, or any subsystems, are not tolerant of power interruption, all sensitive components should be furnished with their own uninterruptible power supply (UPS). The capacity of the UPS should ensure operation for a period of at least 20 times the maximum switch-over time to the secondary power supply. (c) System response time. The response time of a computerized control system may vary. It is therefore recommended that minimum response times be considered when selecting a system. The response times in Table 13.1 are recommended in specifying a computerized airfield ground lighting (AGL) control system. See Appendix 6 for additional information about system response times and testing criteria. (8) Operations and maintenance log. Log all operationally significant events. The log may be compiled manually or by electronic means and should be retained for at least 30 days. The ability to display or print out periodic or summary compilations of important operational and failure events is recommended. 114 7/21/2014 AC 150/5340-30H (9) Product considerations. (a) Hardware. Maximize off-the-shelf components. Each component must comply with industry standards. (b) Monitor. Minimum 17 inch (432 mm), flat screen. (c) Software. Common operating system (e.g., Windows or UNIX). Tailored packaged graphics program, easily modified. Table 13-1. AGL control system response times. Time Characteristic From command input until acceptance or rejection From command input until control signal output to regulator or other controlled unit For system to indicate that a control device has received the control signal Back indication to tower display of regulator initiation Switch-over time to redundant components in event of system faults (no command execution during this time) Automatic detection of failed units and communication lines of the monitoring system Response Time (seconds) < 0.5 < 1.0 < 2.0 < 1.0 < 0.5 < 10 115 AC 150/5340-30H 7/21/2014 This page intentionally left blank. 116 Y G G UNI R W Y B R W W Y R G 4. Pavement markings are shown on the drawing in this AC for reference only. AC 150/5340-1 describes the detailed marking specifications. Runway Edge Light White (W) Runway Threshold Light with a Uni-Directional Green (G UNI) Threshold / Runway Edge Lights at Displaced Threshold Green (G) / Yellow (Y) Runway Edge Light at Displaced Threshold Yellow (Y) / Red (R) Taxiway Edge Light Blue (B) Runway Threshold / End Light Red (R) Runway Edge Light (In-pavement) White (W) 3. Install yellow runway edge lights on the last 2000 ft. [609.9 M] or one-half, whichever is less, of an instrument runway. 2. White lights will be shown as black. 1. The light fixtures for the lights identified in the color code chart are specified in AC 150/5345-46. NOTES: Runway Edge Lights (See note 3) Yellow (Y) / White (W) Runway Threshold / End Lights Green (G) / Red (R) EDGE LIGHTING COLOR CODE: Legend for Figures 2-22 and General Notes Transformer OR Stake Mounted Elevated Edge Light Base Mounted Elevated Edge Light ELEVATED EDGE LIGHT 7/21/2014 AC 150/5340-30H Appendix 1 Appendix 1. Figures 1-113. Figure 1. Legend and general notes. 117 118 B R G B R G B B W W 200 ft [60.9 M] max 2 ft [0.6 M] min 10' [3.0 M] max 200 ft [60.9 M] max W W 10 ft [3.0 M] max 2 ft [0.6 M] min 200 ft [60.9 M] max DETAIL A: Threshold / Runway End Lights Installed with LIRLs or MIRLs 10 ft [3.0 M] ctr to ctr 10 ft [3.0 M] ctr to ctr taxiway DETAIL A ] M W W 5. Markings are for information only, refer to AC 150/5340-1 for appropriate runway markings. 4. Gaps between lights on a single side of the runway must not exceed 400 ft [121.9 M]. 3. For intersections, uniform spacing is maintained by installing a single elevated edge light on the runway opposite the missing light position. 2. Install eight threshold lights on instrument runways. 1. Install six threshold lights on visual runways. NOTES: ft 9 0. [6 x a 0 m 20 400 ft [121.9 M] max W W AC 150/5340-30H Appendix 1 7/21/2014 Figure 2. Runway and threshold lighting configuration (LIRL runways and MIRL visual runways). B taxiway R G B R G B DETAIL A Y W 10 ft [3.0 M] ctr to ctr 10 ft [3.0 M] ctr to ctr B Y W DETAIL A: 200 ft [60.9 M] max Y Y Threshold / Runway End Lights Installed with HIRLs 2 ft [0.6 M] min 10 ft [3.0 M] max W W 200 ft [60.9 M] max W W W W NOTES: W W 200 ft [60.9 M] max W W 6. For HIRLs when the gap exceeds 400 ft [121.9 M], install an in-pavement light fixture to maintain uniform spacing. 5. Maintain uniform spacing across intersections by installing a single edge light on the runway opposite the intersection. 4. Runway edge lights are uniformly spaced and symmetrical about the runway centerline. 3. Install yellow or white/yellow runway edge lights on the last 2000 ft. [610 M] or one-half of runway length, whichever is less, on an instrument runway. 2. Install eight threshold lights on instrument runways. 1. Install six threshold lights on visual runways. runway 200 ft [60.9 M] max 7/21/2014 AC 150/5340-30H Appendix 1 Figure 3. Runway and threshold lighting configuration (HIRL precision instrument approach runway centerline not shown for HIRL. Non-precision instrument approach for MIRL). 119 120 Figure 4. Runway with taxiway at end. The pavement preceding the runway threshold is usable pavement, but is not part of the designated runway. Per AC 150/5300-13: existing aligned taxiways should be removed as soon as practicable. 2. 200 ft [60.9 M] max 1. NOTE: 200 ft [60.9 M] max Landing Threshold Takeoff Start AC 150/5340-30H Appendix 1 7/21/2014 3. Install eight threshold lights on instrument runways. 2. Install six threshold lights on visual runways. 1. The pavement prior to the runway threshold is not intended for aircraft use. NOTES: 10 ft [3.0 M] 10 ft [3.0 M] 200 ft [60.9 M] max 7/21/2014 AC 150/5340-30H Appendix 1 Figure 5. Runway with blast pad (no traffic). 121 122 B B R R Takeoff Start B Y R B Y R R R Y Y G UNI G G G UNI W W Y Y W W Figure 6. Lighting for runway with displaced threshold. 2 3. All markings must comply with the standards specified in AC 150/5340-1. 2. Displaced threshold established due to obstruction in approach area. 1. Full runway safety and object free areas available beyond runway end. NOTES: Y Y LDA Stop End Landing Threshold Y Y AC 150/5340-30H Appendix 1 7/21/2014 Landing Threshold B R G B R B B Y Y W W 1 5. Threshold/Runway End lights (number on each side) a. 3 (minimum) - visual operation b. 4 (minimum) - instrument operation 4. Distance-To-Go signs are provided and located with respect to usable pavement. 3. No stopway available 2. No Displaced Threshold. 1. Full runway safety and/or Object Free Areas available beyond stopway end. NOTES: 200 ft [60.9 M] max Y Y W W 8 G 7/21/2014 AC 150/5340-30H Appendix 1 9 Figure 7. Normal runway with taxiway. 123 124 B R B R B W R B R R Takeoff Start Y Y Y Y R R Y Y G R W G UNI W G Y Y W W Y Y W W Y Y Figure 8. Lighting for runway with displaced threshold. 6. Start measurement of 2000 ft [609.9 M] of yellow caution lights from end of runway pavement. 5. Threshold/Runway End lights (number on each side) a. 3 (minimum) - visual operation b. 4 (minimum) - instrument operation 4. All runway markings, including Displaced Threshold area, are white. All taxiways, blast pads, stopways, and unusable pavement markings are yellow. 3. No Stopway available 8. Start measurement of Distance to Go Signs from end of runway pavement. R 2. Displaced Threshold established due to obstruction in approach area. Y 7. Start measurement of runway centerline lights from end of runway pavement. R Stopway Stop End (None) 2 1. Full runway safety and/or Object Free Areas available beyond runway end. NOTES: R G UNI Landing Threshold ASDA Stop End LDA Stop End AC 150/5340-30H Appendix 1 7/21/2014 B B R B R R B R R Takeoff Start Y Y Y Y W W Y Y LDA Stop End ASDA Stop End 5. Threshold/Runway End lights (number on each side) a. 3 (minimum) - visual operation b. 4 (minimum) - instrumented operation 4. No Stopway available. 3. Displaced Threshold established to provide full runway safety and/or object free areas prior to threshold. 2. Full runway safety and/or Object Free Areas available beyond ASDA/LDA, but not beyond runway end. 1. All runway markings, including Displaced Threshold area, are white. All taxiways, blast pads, stopways, and unusable pavement markings are yellow. NOTES: G G UNI R G G UNI Landing Threshold End of Usable Pavement Stopway End (None) 1 W 8. Start measurement of Distance to Go Signs from end of runway pavement. 7. Start measurement of runway centerline lights from end of runway pavement. Y R W 6. Start measurement of 2000 ft [609.9 M] of yellow caution lights from end of runway pavement. W Y W 7/21/2014 AC 150/5340-30H Appendix 1 9 Figure 9. Lighting for runway with displaced threshold/usable pavement. 125 B B R W R R B B R R Y Y G G UNI R 5. Threshold displacement location does not coincide with location required to provide full runway safety and object free areas beyond stop ends of LDA and ASDA for runway 2R. 4. Threshold displacement provides full runway safety and object free areas prior to the threshold. 3. Displaced Threshold established due to an obstruction in the approach area. 2. Full runway safety and/or Object Free Areas available beyond ASDA/LSDA, but not beyond runway end. 1. All runway markings, including Displaced Threshold area, are white. All taxiways, blast pads, stopways, and unusable pavement markings are yellow. NOTES: W G G UNI Displaced Threshold 6 126 Y Y W Y Y R W W W Y Y W R W W W 10. Start measurement of Distance to Go Signs from end of runway pavement. 9. Start measurement of runway centerline lights from end of runway pavement. 8. Start measurement of 2000 ft [609.9 M] of yellow caution lights from end of runway pavement. 7. Threshold/Runway End lights (number on each side) a. 3 (minimum) - visual operation b. 4 (minimum) - instrument operation 6. No Stopway available. W W LDA Stop End ASDA Stop End 1 Takeoff Start Y Y AC 150/5340-30H Appendix 1 7/21/2014 Figure 10. Lighting for runway with displaced threshold not coinciding with opposite runway end. G G B B R R B B W W 7. If needed, to provide visual guidance 360° red fixtures may be installed on edge lights in the stopway area. 4. Distance-To-Go signs are provided and located with respect to stop end of LDA/usable pavement. 5. All runway markings, including Displaced Threshold area, are white. All taxiways, blast pads, stopways, and unusable pavement markings, are yellow. 200 ft [60.9 M] max 6. Threshold/Runway End lights (number on each side) a. 3 (minimum) - visual operation b. 4 (minimum) - instrument operation Y W 3. Stopway with full runway safety and object free areas available beyond runway end. 2. No Displaced Threshold. Y W 9 1. Full runway safety and/or Object Free Areas available beyond stopway end. R R NOTES: R Y Y 1 R 7/21/2014 AC 150/5340-30H Appendix 1 Figure 11. Lighting for runway with stopway. 127 128 R UNI R UNI B B Y R B Y R B R R R Y R R Y Y Displaced Threshold Y Y W W W W Y Y Y Y Figure 12. Lighting for runway with displaced threshold and stopway. 6. If needed to provide visual guidance 360°, red fixtures may be installed on edge lights in the stopway area. 5. Threshold/Runway End lights (number on each side) a. 3 (minimum) - visual operation b. 4 (minimum) - instrument operation 4. All runway markings, including Displaced Threshold area, are white. All taxiways, blast pads, stopways, and unusable pavement markings are yellow. 3. Distance-To-Go signs are provided and located with respect to stop end of LDA. 2. Displaced Threshold established due to an obstruction in the approach area. 1. Stopway with full runway safety and object free areas available beyond stopway end. NOTES: G UNI G G G UNI 1 Takeoff Start AC 150/5340-30H Appendix 1 7/21/2014 The pavement preceding the runway threshold is usable pavement, but is not part of the designated runway. All runway markings, including Displaced Threshold area, are white. All taxiways, blast pads, stopways, and unusable pavement markings are yellow. Taxiway edge lights are spaced 50 ft [15.2 M] apart when pavement aligned with runway. This configuration for runway aligned taxiway will not be approved for new construction. Per AC 150/5300-13: existing aligned taxiways should be removed as soon as practicable. 1. 2. 3. 4. 5. NOTES: 50 ft [15.2 M] max ASDA Stop End 7/21/2014 AC 150/5340-30H Appendix 1 Figure 13. Runway with end taxiway. 129 Y Y W B W Y W B Y 7/21/2014 W AC 150/5340-30H Appendix 1 Figure 14. Lighting for runway with end taxiway and shortened ASDA. 130 B B Y R B R R Y Y 9. Per AC 150/5300-13: existing aligned taxiways should be removed as soon as practicable. 8. This configuration for runway aligned taxiway will not be approved for new construction. 7. Taxiway edge lights are spaced 50 ft [15.2 M] apart when pavement aligns with runway. 6. Threshold/Runway End lights (number on each side) a. 3 (minimum) - visual operation b. 4 (minimum) - instrument operation 5. No Stopway available. 4. Threshold displacement provides full runway safety and object free areas prior to threshold. 3. Displaced Threshold established due to an obstruction in the approach area. 2. Full runway safety and/or Object Free Areas available beyond ASDA/LDA. 1. All runway markings, including Displaced Threshold area, are white. All taxiways, blast pads, stopways, and unusable pavement markings, are yellow. NOTES: R Y R B Displaced Threshold G UNI G G G UNI Y Y W W Y Y 1 R Takeoff Start 7/21/2014 AC 150/5340-30H Appendix 1 Figure 15. Lighting for runway with end taxiway and displaced threshold not coinciding with opposite runway end. 131 AC 150/5340-30H Appendix 1 7/21/2014 45 ft [13.7 M] B B PT PT 106 ft [32.3 M] 53 ft [16.1 M] 53 ft [16.1 M] B B B B 196 ft [59.7 M] 98 ft [29.8 M] PT 98 ft [29.8 M] B B B B PT Figure 16. Typical straight taxiway sections (less than 200 ft. (61 m)). 132 7/21/2014 AC 150/5340-30H Appendix 1 PT B R DIM Z R B B DIM Z B PT RADIUS (R) OF CURVE (IN FEET) DIMENSION "Z" (IN FEET) 15 20 25 27 50 35 75 40 100 50 150 55 200 60 250 70 300 80 400 95 500 110 600 130 700 145 800 165 900 185 1000 200 MAXIMUM NOTES: 1. FOR RADII NOT LISTED, DETERMINE "Z" SPACING BY LINEAR INTERPOLATION. 2. "Z" IS THE ARC LENGTH. 3. UNIFORMLY SPACE LIGHTS ON CURVED EDGES. DO NOT EXCEED THE VALUES DETERMINED FROM THE THE TABLE OPPOSITE. 4. ON CURVED EDGES IN EXCESS OF 30 DEGREES ARC DO NOT INSTALL LESS THAN THREE LIGHTS INCLUDING THOSE AT THE POINTS OF TANGENCY (PT). 5. TO DETERMINE THE METRIC EQUIVALENT OF THE RADIUS (R) AND DIMENSION "Z" MULTIPLY BY 0.3048. Figure 17. Spacing of lights on curved taxiway edges. 133 AC 150/5340-30H Appendix 1 7/21/2014 525' [160.0 M] 84' [25.6 M] 84' [25.6 M] 50' [15.2 M] 84' [25.6 M] 50' [15.2 M] B B SEE PARAGRAPH 2.1.4(b) (3) TYPICAL PT PT 1200' [364.8 M] 100' [30. M] 100' [30. M] 100' [30. M] 100' [30. M] 50' [15.2 M] 50' [15.2 M] B B PT PT APRON Figure 18. Typical single straight taxiway edges (more than 200 ft. (61 m)). 134 7/21/2014 AC 150/5340-30H Appendix 1 96 ft [29.3 M] 48 ft [14.6 M] 48 ft [14.6 M] B B PT 192 ft [58.5 M] 48 ft [14.6 M] 48 ft [14.6 M] 48ft [14.6 M] 48 ft [14.6 M] B B APRON PT Figure 19. Typical single straight taxiway edges (less than 200 ft. (61 m)). 135 136 B Figure 20. Typical edge lighting configuration. PT PT 100 [30.4] PT 50 [15.2] PT PT 50 [15.2] B 50 [15.2] 100 [30.4] 100 [30.4] 300 [91.4] SEE NOTE 4 50 [15.2] SEE NOTE 3 W W 50 [15.2] 800 [243.2] SEE NOTE 4 50 [15.2] PT W 5. Taxiway edge lights are blue. Runway edge lights are white or yellow as specified in paragraph 2.1.2(a) of this AC. 4. Taxiway edge light spacing on short sections is shown on figures 10, 11, and 16. 3. Taxiway Light spacing on curved sections must be as shown on figure 17. 2. Taxiway edge light spacing on long straight taxiway sections must not exceed 200 [60.9]. 1. Dimensions are expressed in FEET [METERS]. NOTES 30 [9.1] SEE NOTE 3 B 100 [30.4] PT 100 [30.4] 100 [30.4] 100 [30.4] 100 [30.4] 100 [30.4] 100 [30.4] w xi ta ay 100 [30.4] PT runway W AC 150/5340-30H Appendix 1 7/21/2014 AC 150/5340-30H Appendix 1 PT B B B PT Taxiway B PT 50' 150' 300' runway 150' 50' B PT taxiway PT B PT B B 7/21/2014 Figure 21. Typical edge lighting for portions of runways used as taxiway (when taxiway lights are “ON”). 137 W 138 B PT W B Taxiway B PT B W PT runway B PT B W Figure 22. Typical edge lighting for portions of runways used as taxiway (when runway lights are “ON”). 3. Taxiway edge lights are blue. Runway edge lights are white or yellow as specified in paragraph 2.2.a(1) of this AC. 2. Taxiway centerline lighting is preferred over taxiway edge lighting for portions of runways used as taxiways. See Chapter 4 for details on taxiway centerline lighting systems. 1. When taxiway lights are installed on portions of a runway used as a taxiway, the taxiway lights and the runway lights are never permitted to be on at the same time. Notes: PT B TAXIWAY PT B AC 150/5340-30H Appendix 1 7/21/2014 30" [0.76 M] BRICK L-830 TRANSFORMER L-867 BASE 6" [0.15 M] MIN SAND BACKFILL 1/C, 5KV, L-824 CABLE 2" [0.05 M CONDUIT L-823 CONNECTOR 4" [0.10 M] CONCRETE BACKFILL (typ) FRANGIBLE COUPLING AND DISCONNECT PLUG NUMBER TAG BASE MOUNTED, SERIES CIRCUIT 14" [0.35 M] (typ) SAND 1/C, #8, 5KV , L-824 CABLE See Note 3 L-830 6" [0.15 M] 30" [0.76 M] 30" [0.76 M] ANGLE IRON STAKE FRANGIBLE COUPLING AND DISCONNECT PLUG NUMBER TAG 2. 4. Breaking-point frangible coupling should be located 3 in [0.07 M] max above grade. 3. For stake mounting, encase the transformer, connectors and cable slack in sand. Provide at least 2 ft [0.6 M] of slack in each primary cable for connections. The standard height is 14 in [0.35 M]. See paragraph 2.1.4.b for additional information about light fixture height in high snowfall areas 1. Notes: STAKE MOUNTED, SERIES CIRCUIT CONCRETE ANCHOR RECOMMENDED SIZE: 6"x6"x12" [0.15 Mx0.15Mx0.30M] 18" [0.45 M] (min) 10" [0.25 M] (min) 12" [0.30 M] 14" [0.35 M] (typ) 7/21/2014 AC 150/5340-30H Appendix 1 Figure 23. Light fixture wiring. 139 AC 150/5340-30H Appendix 1 7/21/2014 L-821 CONTROL PANEL (LOCATED IN TOWER) REMOTE PRIMARY OIL SWITCH CC FUSED CUTOUT SEE NOTE 4 PRIMARY POWER CC1 B1 B2 B3 B4 B5 LIGHTNING ARRESTER SEE NOTE 7 7-1/C #12 AWG WIRES (AC CONTROL) N Vin CC CC1 120/240 V, 60 Hz SW B1 B2 B3 B4 B5 H1 H2 INPUT L-821 CONSTANT CURRENT STEP TYPE REGULATOR WITH EXTERNAL PRIMARY OIL SWITCH OUTPUT S1 S2 LIGHTNING ARRESTER SEE NOTE 7 SERIES CUTOUT TO SERIES RUNWAY LIGHTING CIRCUIT NOTES: 1. SEE AC 150/5340-26 BEFORE PERFORMING MAINTENANCE OR TROUBLESHOOTING IN HIGH VOLTAGE AREAS. 2. CAUTION - HIGH VOLTAGE PRESENT. SEE AC 150/5340-26 BEFORE ATTEMPTING ANY WORK IN SERIES CUTOUT AREA (SECONDARY) OF THE CONSTANT CURRENT REGULATOR. IF USING A CUTOUT SWITCH, CONSULT MANUFACTURER'S INSTRUCTION MANUAL. 3. THE INSTALLATION SHOULD CONFORM TO APPLICABLE SECTIONS OF THE NATIONAL ELECTRICAL CODE AND LOCAL CODES. 4. USE SOLID LINK IN FUSED CUTOUT IN NEUTRAL CONDUCTOR WHEN PRIMARY POWER OBTAINED FROM A GROUNDED SOURCE. 5. IN THUNDERSTORM AREAS, LIGHTNING PROTECTION IS RECOMMENDED FOR THE CONTROL CIRCUIT. 6. WHEN A COUNTERPOISE WIRE INSTALLATION IS REQUIRED, IT IS INSTALLED AS SPECIFIED IN AC 150/5370-10, ITEM L-108. 7. LIGHTNING ARRESTERS ARE FURNISHED WITH L-828 REGULATOR. Figure 24. Typical wiring diagram utilizing L-828 step-type regulator with external remote primary oil switch. 140 7/21/2014 AC 150/5340-30H Appendix 1 L-821 CONTROL PANEL (LOCATED IN TOWER) FUSED CUTOUT SEE NOTE, FIGURE 109 CC PRIMARY POWER CC1 B1 B2 B3 B4 B5 LIGHTNING ARRESTER 7-1/C #12 AWG WIRES (AC CONTROL) INPUT CC CC1 B1 B2 B3 B4 B5 L-828 CONSTANT CURRENT STEP TYPE REGULATOR WITH INTERNAL PRIMARY OIL SWITCH OUTPUT LIGHTNING ARRESTER SERIES CUTOUT TO SERIES RUNWAY LIGHTING CIRCUIT NOTE: 1. PERFORM ALL CONSTANT CURRENT REGULATOR MAINTENANCE, TROUBLESHOOTING AND SAFETY TAG OUT PROCEDURES PER AC 150/5340-26. Figure 25. Typical wiring diagram utilizing L-828 step-type regulator with internal control power and primary oil switch. 141 AC 150/5340-30H Appendix 1 7/21/2014 VOLTAGE SUPPLY L-821 CONTROL PANEL S1 S2 N ON/OFF CC1 CC1 CC CC B10 B10 B30 S1 (SEE NOTE 1) B100 B30 B30 L-828 REGULATOR REGULATED OUTPUT L1 L2 SERIES CUTOUT TO SERIES CIRCUIT L-828 REGULATOR IN BASIC CONTROL CONFIGURATION USING REGULATOR'S INTERNALLY-SUPPLIED CONTROL VOLTAGE VOLTAGE SUPPLY L-821 CONTROL PANEL ON/OFF B30 S1 (SEE NOTE 1) 120 VOLT CIRCUIT BREAKER NEUTRAL S1 CC1 CC CC B10 B30 S2 N CC1 B10 B100 120 V B30 L-828 REGULATOR REGULATED OUTPUT L1 L2 SERIES CUTOUT TO SERIES CIRCUIT L-828 REGULATOR IN BASIC CONTROL CONFIGURATION USING EXTERNALLY-SUPPLIED CONTROL VOLTAGE NOTE: 1. SWITCH 1 OF THE L-821 CONTROL PANEL IS A SINGLE DECK, 3-POSITION ROTARY SWITCH. Figure 26. Typical basic 120-volt AC remote control system. 142 7/21/2014 AC 150/5340-30H Appendix 1 OFF B10 L-821 CONTROL PANEL VOLTAGE SUPPLY B30 S1 B100 S1 (SEE NOTE 1) OFF CC1 CC1 CC CC B10 B10 B30 S2 N B30 B30 L-828 REGULATOR REGULATED OUTPUT L1 B100 L2 SERIES CUTOUT TO SERIES CIRCUIT L-828 REGULATOR CONTROL CONFIGURATION USING REGULATOR'S INTERNALLY-SUPPLIED CONTROL VOLTAGE OFF B10 L-821 CONTROL PANEL BREAKER B100 OFF 120 V 120 VOLT CIRCUIT B30 S1 (SEE NOTE 1) VOLTAGE SUPPLY NEUTRAL S1 CC1 CC1 CC CC B10 B10 B30 B30 S2 N B30 B100 L-828 REGULATOR REGULATED OUTPUT L1 L2 SERIES CUTOUT TO SERIES CIRCUIT L-828 REGULATOR CONTROL CONFIGURATION USING EXTERNALLY-SUPPLIED CONTROL VOLTAGE NOTE: 1. SWITCH 1 OF THE L-821 CONTROL PANEL IS A 2 DECK, 4-POSITION ROTARY SWITCH. Figure 27. Alternative 120-volt AC remote control system. 143 144 A B C S1 (SEE NOTE 1) B100 B30 B10 OFF B100 B30 B10 OFF VOLTAGE SUPPLY C3 C2 C1 CR B30 CC L LN C3 C2 C1 CR CC2 CC1 B30 B10 CC N CC1 VOLTAGE SUPPLY R2 R1 R1 LOAD SHORTING RELAY LOAD SHORTING RELAY LOAD SHORTING RELAY LOAD DISCONNECT RELAY LOAD DISCONNECT RELAY LOAD DISCONNECT RELAY RC RC RB RB RA RA SPARE (FOR FUTURE TAXIWAY CIRCUIT - TERMINALS SHORT CIRCUITED) TAXIWAY B TAXIWAY A 2. CONTROL PANEL (L-821) IS CONTROLLING THE TAXIWAY REGULATOR (L-828), AND THREE CHANNEL CIRCUIT SELECTOR SWITCH (L-847), USING THE INTERNAL CONTROL POWER OF THE L828 AND L-847. 1. SWITCH 1 OF THE CONTROL PANEL (L-821) IS A 2 DECK, 4-POSITION ROTARY SWITCH. NOTES: L-847 CIRCUIT SELECTOR SWITCH SERIES CUTOUT ELECTRICAL INTERLOCK CIRCUIT L2 L1 REGULATED OUTPUT S2 S1 L-828 REGULATOR CC1 L-821 CONTROL PANEL AC 150/5340-30H Appendix 1 7/21/2014 Figure 28. Typical 120-volt AC remote control system with L-847 circuit selector switch. OFF B5 B4 B3 B2 B4 B1 B5 B3 B2 CCI CC B2 B3 B4 B5 48VDC L-841 RELAY PANEL FG+ GH+ HI+ I- E+ EF+ X1 X2 E1 E2 E3 E4 F1 F2 F3 F4 G1 G2 G3 G4 H1 H2 H3 H4 I1 I2 120 VOLT SUPPLY L1 L2 S2 S1 TO SERIES CIRCUIT L-828 REGULATOR N CCI CC B1 B2 B3 B4 B5 SERIES CUTOUT REGULATED OUTPUT VOLTAGE SUPPLY OFF B3 B2 B5 B4 B3 B2 B4 B1 B5 B1 CCI CC B2 B3 B4 B5 48VDC L-841 RELAY PANEL FG+ GH+ HI+ I- E+ EF+ X1 X2 120 VOLT SUPPLY L1 L2 S2 S1 TO SERIES CIRCUIT L-828 REGULATOR B1 B2 B3 B4 B5 N CCI CC VOLTAGE SUPPLY SERIES CUTOUT REGULATED OUTPUT NEUTRAL 120V L-828 REGULATOR CONTROL CONFIGURATION USING L-841, 48VDC, AND EXTERNALLY-SUPPLIED CONTROL VOLTAGE L-821 CONTROL PANEL. WITH 2 POLE, 6 POSITION SWITCH. S1 OFF E1 E2 E3 E4 F1 F2 F3 F4 G1 G2 G3 G4 H1 H2 H3 H4 I1 I2 120 VOLT CIRCUIT BREAKER L-828 REGULATOR CONTROL CONFIGURATION USING L-841, 48 VDC, AND REGULATOR'S INTERNALLY-SUPPLIED CONTROL VOLTAGE L-821 CONTROL PANEL. WITH 2 POLE, 6 POSITION SWITCH. S1 OFF B1 7/21/2014 AC 150/5340-30H Appendix 1 Figure 29. Typical 48 VDC remote control system with 5-step regulator and L-841 relay panel. 145 146 B10 B30 B100 CCI CC B30 B100 48VDC L-841 RELAY PANEL E+ EF+ FG+ GH+ H- X1 X2 E1 E2 E3 E4 F1 F2 F3 F4 G1 G2 G3 G4 120 VOLT SUPPLY L1 L2 S2 S1 VOLTAGE SUPPLY SERIES CUTOUT REGULATED OUTPUT TO SERIES CIRCUIT L-828 REGULATOR N CCI CC B10 B30 B100 B10 B30 B100 B10 B30 B100 CCI CC B30 B100 48VDC L-841 RELAY PANEL E+ EF+ FG+ GH+ H- X1 X2 E1 E2 E3 E4 F1 F2 F3 F4 G1 G2 G3 G4 120 VOLT SUPPLY L1 L2 S2 S1 VOLTAGE SUPPLY SERIES CUTOUT REGULATED OUTPUT TO SERIES CIRCUIT L-828 REGULATOR N CCI CC B10 B30 B100 120V NEUTRAL L-828 REGULATOR CONTROL CONFIGURATION USING L-841, 48VDC, AND EXTERNALLY-SUPPLIED CONTROL POWER. L-821 CONTROL PANEL. S1 IS A 2 DECK, 4 POSITION ROTARY SWITCH. OFF S1 OFF 120 VOLT CIRCUIT BREAKER L-828 REGULATOR CONTROL CONFIGURATION USING L-841, 48 VDC, AND REGULATOR'S INTERNALLYSUPPLIED CONTROL POWER. L-821 CONTROL PANEL. S1 IS A 2 DECK, 4 POSITION ROTARY SWITCH. OFF OFF B10 B30 S1 B100 AC 150/5340-30H Appendix 1 7/21/2014 Figure 30. Typical 48 VDC remote control system with 3-step regulator and L-841 relay panel. 7/21/2014 AC 150/5340-30H Appendix 1 Figure 31. Curves for estimating loads in high intensity series circuits. 147 AC 150/5340-30H Appendix 1 Figure 32. Curves for estimating loads in medium intensity series circuits. 148 7/21/2014 7/21/2014 AC 150/5340-30H Appendix 1 RUNWAY LENGTH 1,000 FT [304.8 M] BIDIRECTIONAL WHITE/RED 75 FT 2,000 FT [609.6 M] BIDIRECTIONAL ALTERNATE RED/WHITE AND WHITE BIDIRECTIONAL WHITE +12.5 FT +3.8 M [22.8 M ] -25 FT -7.6 M RUNWAY END C L SEE NOTE 1 SEE NOTE 1 1,000 FT [304.8 M] 2,000 FT [609.6 M] 75 FT +12.5 FT +3.8 M ] [22.8 M -25 FT -7.6 M CL SEE NOTE 1 NOTE: 1. REFER TO PARAGRAPH 3.3a1 FOR RUNWAY CENTERLINE LIGHT FIXTURES PLACEMENT AND TOLERANCES. 2. SPACE THE RCLs EQUALLY AT 50 FT [15.2 M] FOR THE FAA TYPE L-850A LIGHTS. THE LONGITUDINAL TOLERANCE IS ±2 FT [0.6 M]. LEGEND: BIDIRECTIONAL RCL - WHITE BOTH DIRECTIONS BIDIRECTIONAL RCL - RED IN DIRECTION OF SHADED SIDE WHITE IN DIRECTION OF WHITE SIDE Figure 33. Runway centerline lighting layout. 149 AC 150/5340-30H Appendix 1 7/21/2014 72' ±1' [21.9 M ± 0.3M] 36' ±6" [10.9 M ± 0.15M] 36' ±6" [10.9 M ±0.15 M] 5' ±0.25" [1.5 M ± 0.006 M] 5' ±0.25" [1.5 M ± 0.006 M] 5' ±0.25" [1.5 M ± 0.006 M] 5' ±0.25" [1.5 M ± 0.006 M] 10' ±0.50" [3 M ± 0.012 M] A 10' ±0.50" [3 M ± 0.012 M] A RUNWAY CL DETAIL A 2,900' [883.9 M] 30 LIGHT BARS EQUALLY SPACED @ 100' ±2' [30.4 M ±0.6 M] INTERVALS MEASURE FROM THIS EDGE SEE DETAIL A 0.06" [0.0001 M] MEASUREMENT IS FROM OUTSIDE EDGE OF FIXTURE TO TOP OF PAVEMENT AT EDGE OF FIXTURE VIEW A-A DIRECTION OF INSTRUMENT APPROACH 100' ±25' [30.4 M ±7.6 M] NOTE: REFER TO PARAGRAPH 3.3b FOR FIXTURE TOE-IN REQUIREMENTS. Figure 34. Touchdown zone lighting layout. 150 STEEL REINFORCING CAGE #4 BARS 1. 4" [102 mm] 6" [152 mm] MINIMUM L-868 BASE 3" [76 mm] 12" [305 mm] MINIMUM 1/8" [3 mm] 3" [76 mm] APPROXIMATE. L-852 LIGHTING FIXTURE FLANGE RING Flexible conduit may be connected to the base either through a hub or grommet. Note: RIGID CONDUIT VARIES MUD DAM (OPTIONAL) SPACER RING (IF NEEDED FOR PROPER ELEVATION) FLEXIBLE CONDUIT SUBGRADE VARIES BASE AND/OR SUBBASE VARIES CONCRETE VARIES 7/21/2014 AC 150/5340-30H Appendix 1 Figure 35. Section through non-adjustable base and anchor, base and conduit system, rigid pavement. 151 152 1. 6" [152 mm] MINIMUM BOTTOM SECTION L-868 BASE TOP SECTION L-868 BASE 12" [305 mm] MINIMUM FLANGE RING FLEXIBLE CONDUIT SUBGRADE VARIES BASE AND/OR SUBBASE VARIES ASPHALT VARIES ITEM P-606 COMPATIBLE WITH ASPHALT ITEM P-605 TYPE III COMPATIBLE WITH ASPHALT FLEXIBLE CONDUIT MAY BE CONNECTED TO THE BASE EITHER THROUGH A HUB OR GROMMET. Note: CONCRETE ANCHOR RIGID CONDUIT 1/8" [3 mm] MUD DAM (OPTIONAL) L-850 LIGHTING FIXTURE SPACER RING (IF NEEDED FOR PROPER ELEVATION) AC 150/5340-30H Appendix 1 7/21/2014 Figure 36. Section through non-adjustable base and anchor, base and conduit system, flexible pavement. L-823 CONNECTOR 2 - #10 THWN DETAIL A FLANGE RING W/PAVEMENT RING 330mm [13"] CORE DIAMETER 254mm [12"] FIXTURE DIAMETER DETAIL B 19mm [3/4"] RIGID STEEL OR IMC CONDUIT BONDING COAT CUT EXISTING PAVEMENT TO FULL DEPTH OF SLOT [TYP] FAA ITEM P606 SEALANT TO TOP OF CONDUIT 76mm [3"] EXISTING PAVEMENT FAA ITEM P606 SEALANT 38mm [1-1/2"] 19mm [3/4"] RIGID STEEL OR IMC CONDUIT WITH 2 - #10 THWN, 1 - #6 BARE COPPER GROUND UNLESS OTHERWISE NOTED. SEE DETAIL B. 76mm [3"] SLOT NOT TO SCALE 2. VERIFY CORE DIMENSIONS WITH FIXTURE MANUFACTURER PRIOR TO CORE DRILLING. 1. USE SEALANTS AND EMBEDDING COMPOUNDS THAT ARE CHEMICALLY COMPATIBLE WITH THE PAVEMENT MATERIAL. IT IS EXTREMELY IMPORTANT TO CAREFULLY RESEARCH PAST USE HISTORY OF THE SEALANT TO BE SPECIFIED. NOTES: RUNWAY CENTERLINE LIGHT - SHALLOW BASE AND CONDUIT INSTALLATION ITEM P606 SEALANT EXISTING P.C.C. CONCRETE 19-25mm [3/4"-1"] 330mm [13"] FAA L-850A CORE TO FULL DEPTH OF MATERIAL TO BE REMOVED 13mm [1/2"] MAX. SEALING GROMMET FOR 19mm [3/4"] CONDUIT DETAIL - FIXTURE INSTALLATION ON SHALLOW BASE GROUND LUG FOR 152mm [6"] BARE COPPER GROUND WIRE SHALLOW LIGHT BASE, FAA-L-868, 205mm [12] DIAMETER BY 102mm [4"] DEEP WITH ANCHOR FLANGES ON BOTTOM PAVEMENT SURFACE SEE DETAIL A 7/21/2014 AC 150/5340-30H Appendix 1 Figure 37. Runway centerline light – shallow base and conduit installation. 153 AC 150/5340-30H Appendix 1 7/21/2014 457mm [18"] 457mm [18"] RUNWAY CENTERLINE LIGHTS L-850A A EXISTING PAVEMENT B A C B RUNWAY TOUCHDOWN ZONE LIGHTS L-850B C 30M [100'] 16mm [5/8"] FLEXIBLE LIQUID SEALER [P-605] FLEXIBLE LIQUID SEALER [P-605] 10mm [3/8"] BACKER ROD [TYPICAL] 13mm [1/2"] TYP 2 - 1/C #10 AWG WIRES MINIMUM SECTION A-A 10 - 1/C #10 AWG WIRES MINIMUM BACKER ROD [TYPICAL] 32mm [1-1/4"] 13mm [1/2"] FLEXIBLE LIQUID SEALER [P-605] 25mm [1"] TYP 13mm [1/2"] TYP 6 - 1/C #10 AWG WIRES MINIMUM 19mm [3/4"] 16mm [5/8"] SECTION B-B SECTION C-C WIREWAY DETAILS FOR CENTERLINE AND TOUCHDOWN ZONE LIGHTS FLEXIBLE LIQUID SEALER EXISTING JOINT SEALER [P-605] [WILL BE REMOVED WHEN CUT] 305mm [12"] 13mm [1/2"] 38mm [1-1/2"] 25mm [1"] #10 AWG WIRES MINIMUM IN OPTIONAL PLASTIC SLEEVE RIGID PAVEMENT PAVEMENT SEAM JOINT INTERSECTION AND SAWING DETAILS WIRES ARE NOT TO BE LESS THAN 13mm [1/2"] BELOW EXISTING JOINT SEAL COMPOUND SAW KERF WIREWAY DETAILS: R/W CENTERLINE & TDZ LIGHTS NOT TO SCALE NOTES: 1. DIAMETER OF BACKER ROD IS 6mm [1/4"] LARGER THAN WIDTH OF SAW KERF. 2. IN EXISTING PAVEMENT, THE EASIEST METHOD OF INSTALLING IN-PAVEMENT LIGHTING IS TO CORE A HOLE FOR THE FIXTURE AND MAKE A SAW KERF FOR THE WIREWAYS. PRIMARY CABLES AND TRANSFORMERS IN THIS CASE ARE LOCATED AT THE EDGE OF THE RUNWAY. 3. TO ASSURE A SUCCESSFUL INSTALLATION, CARE MUST BE TAKEN TO SEE THAT ALL SURFACES ARE SAND BLASTED AND DRIED BEFORE THE SEALER IS APPLIED. 4. USE SEALANTS THAT ARE CHEMICALLY COMPATIBLE WITH THE PAVEMENT MATERIAL. IT IS EXTREMELY IMPORTANT TO CAREFULLY RESEARCH PAST USE HISTORY OF THE SEALANT TO BE SPECIFIED. Figure 38. Saw kerf wireway details. 154 7/21/2014 AC 150/5340-30H Appendix 1 BRANCH WIRE WAY EXCESS SAWCUT RUNWAY CENTERLINE 18" (457mm) 36' (10.8M) 5' (152.4cm) 2" (51mm) 2" (51mm) 30° TYPICAL 2.50" (64mm) SEE DETAIL 'E' 5' (152.4cm) SEE NOTE 2 DETAIL 'E' ALL DIMENSIONS ARE APPROXIMATE EXISTING PAVEMENT CHAMFER CORNER TYP INSET TOUCHDOWN ZONE LIGHT INSTALLATION DETAILS 18" (457mm) L-850B MOUNT ON L-868 BASE WITH ANTIROTATIONAL FINS PARALLEL TO RUNWAY CENTERLINE 18" (457mm) PARALLEL TO RUNWAY CENTERLINE BRANCH WIREWAY L-850A. MOUNT ON SHALLOW L-868 BASE WITH ANTI-ROTATIONAL FINS SEE SECTION C-C OF FIGURE 38 FOR DIMENSIONS 2 - 1/C #10 WIRES BRANCH WIREWAY TOUCHDOWN ZONE LIGHT LOCATION DETAIL B 2 - 1/C #10 WIRES SEE SECTION C-C OF FIGURE 38 FOR DIMENSIONS RUNWAY CENTERLINE LIGHT LOCATION DETAIL A SAW KERF ORIENTATION DETAILS R/W CL & TDZ LIGHTS NOT TO SCALE NOTES: 1. PLACE WIRES NOT LESS THAN 1/2" (13mm) BELOW EXISTING JOINT SEAL COMPOUND. 2. DIAMETER AND DEPTH OF CORED HOLE PER MANUFACTURER'S REQUIREMENTS. Figure 39. Saw kerf orientation details – R/W centerline and TDZ lights. 155 AC 150/5340-30H Appendix 1 7/21/2014 1-1/C-#8, 5000V CABLE PAVEMENT SURFACE 10-1/C-#10, 600V THWN WIRES PAVEMENT EDGE VIEW E-E BACK FILL WIREWAY WITH ITEM P-606 SEALER OR P-605 AS SPECIFIED 10-1/C-#10, 600V WIRES PAVEMENT SURFACE E GRADE E D ANCHOR IN PAVEMENT L-867 BASE PAVEMENT BASE/SUBBASE 2" [0.05 M] CONDUIT OR 1" [0.025 M] CONDUIT WITH REDUCER D TYPICAL TRANSFORMER HOUSING INSTALLATION DETAILS TOUCHDOWN ZONE TRANSFORMER HOUSING HOUSING (L-867 BASE) 6a 6b 1c 14a 6b 6a 6b 6a 14b CENTERLINE LIGHTING TRANSFORMER HOUSING HOUSING (L-867 BASE) SERIES LOOP 1c 15 15 SEE NOTE 2 1c 15 1c 15 SERIES LOOP TRANSFORMERS } TO LIGHTS 6b 14a 6b 14a 2-1/C-#10, 600V SECONDARY WIRES TO LIGHTS THROUGH 1" [0.025 M] CABLE ENTRANCE HUB SECTION D-D TRANSFORMER CONNECTIONS TYPICAL 1-1/C-#8, 5000V CABLE FOR CENTERLINE LIGHTING CIRCUITS. SEE NOTE 1. 2" [0.05 M] CONDUIT NOTES: 1. THE PRIMARY CABLES ARE INSTALLED IN ACCORDANCE WITH ITEM L-108 OF STANDARDS FOR SPECIFYING CONSTRUCTION OF AIRPORTS. 2. CABLE CONNECTORS - NUMBERS REFER TO SPECIFICATION L-823 FIGURE NUMBERS. Figure 40. Transformer housing installation details inset type lighting fixtures. 156 CHAMFER CORNER Note: SAW KERFS CHAMFER CORNER 30° TYP. CHAMFER CORNER L-850 FIXTURE INSTALLATION DETAILS FIGURE 104 TAXIWAY BASE/SUBBASE ANCHOR IN PAVEMENT 10-1/C-#10, 600V WIRES 2" [0.05 M] CONDUIT OR 1" [0.025 M] CONDUIT WITH REDUCER GRADE DETAIL A TAXIWAY SURFACE D L-867 BASE OFF - RUNWAY BASE INSTALLATION SEALER OR P-605 AS SPECIFIED 6-1/C #10 SECONDARY WIRES TO L-857 BASE INSTALLED OFF RUNWAY EDGE E CONNECTORS 6-1/C-#10, 600V SECONDARY WIRES TO LIGHTS THROUGH CABLE ENTRANCE HUB (SEE DETAIL "A") L-857-3 HUBSBASE INSTALLED OFF RUNWAY EDGE CONCRETE BACKFILL APPROX. 4" [0.10 M] POURED IN PLACE AND EXTENDED 4 1/2" [0.11 M] BELOW BASE 2-1/C #8-5000V PRIMARY CABLE TRANSFORMER L-844, 200 W 20/6.6 AMP 3 PER BASE 7/21/2014 AC 150/5340-30H Appendix 1 Ground wire ommitted for clarity. Figure 41. Typical equipment layout, inset type lighting fixtures. 157 158 6" [0.15 M] 10" [0.25 M] Figure 42. Junction box for inset fixture installation. 4. PROVIDE A SUITABLE GASKET AND GROMMETS TO CONTAIN NON-SETTING MATERIAL IN JUNCTION BOX. 3. FILL JUNCTION BOX WITH A COMMERCIAL NON-SETTING MATERIAL. THIS MATERIAL IS USED TO PREVENT WATER FROM COLLECTING IN THE JUNCTION BOX. 2. PROVIDE METAL TO METAL CONTACT BETWEEN THE TOP COVER AND THE BASE OF THE JUNCTION BOX. 2 - 1/C #10 AWG THWN L-869 JUNCTION BOX WATER PROOF SPLICE IN JUNCTION BOX - PROVIDE SLACK WIRE TO PERMIT SPLICING OUTSIDE JUNCTION BOX. 5. INSTALL THE JUNCTION BOX LEVEL WITH THE SURROUNDING PAVEMENT. 6" [0.15 M] 1. EITHER CONFIGURATION MAY BE USED, AS REQUIRED BY THE MANUFACTURER. NOTES : 2 - 1/C #10 AWG THWN SEE FIGURE 38 FOR DIMENSIONS L-869 JUNCTION BOX WATER PROOF SPLICE IN JUNCTION BOX - PROVIDE SLACK WIRE TO PERMIT SPLICING OUTSIDE JUNCTION BOX. BRANCH WIREWAY 10" [0.25 M] BRANCH WIREWAY INSET LIGHT AC 150/5340-30H Appendix 1 7/21/2014 150' 400' 6000' 37.5' L-852B BIDIRECTIONAL GREEN-GREEN L-852E OMNIDIRECTIONAL YELLOW G G G Y B G 4. THE METRIC EQUIVALENT (IN METERS) MAY BE FOUND BY DIVIDING FEET BY 3.281. 3. CLEARANCE BARS ARE LOCATED IN RELATION TO THE AIRPLANE DESIGN GROUP FOR WHICH THE TAXIWAY IS DESIGNED. THEY ARE INSTALLED 2 FEET FURTHER FROM THE INTERSECTION THAN THE DISTANCE SPECIFIED IN AC 150/5340-1, FOR TAXIWAY INTERSECTION MARKINGS, SEE FIGURE 52. DETAIL C 195' 2. CLEARANCE BARS ON EXIT TAXIWAYS MAY BE OMITTED IN ACCORDANCE WITH PARAGRAPH 4.7.a(3). 4000' 195' 20 SP @ 98.1' L-852B UNIDIRECTIONAL BLANK-GREEN 2920' 11 SP @ 98.2' 195' L-852A BIDIRECTIONAL GREEN-GREEN NOTES DETAIL B 195' 1. SEE PARAGRAPH 4.7 FOR INFORMATION ON CLEARANCE BARS AND L-852E TAXIWAY INTERSECTION LIGHTS. G Y LEGEND 5' B 5' DETAIL A TAXIWAY C L 2.5' MINIMUM 2.5' MINIMUM 459' 2080' 195' 195' 195' 9 SP @ 93.3' 4 EQ SP @ 81.3' L-852A UNIDIRECTIONAL BLANK-YELLOW 3 EQ SP @ 83.3' 21 SP @ 97.26' 195' 150' 195' TAXIWAY 75' X 6000' SEE DETAIL B SEE DETAIL C 3 EQ SP @ 83.3' 37.5' SEE DETAIL A RUNWAY 150' X 6000' 7/21/2014 AC 150/5340-30H Appendix 1 Figure 43. Typical taxiway centerline lighting configuration for non-standard fillets (centerline light spacing for operations above 1,200 ft. (365 m) RVR). 159 AC 150/5340-30H Appendix 1 7/21/2014 COLOR CODE CENTERLINE LIGHTS BEGIN HERE AND WORK TOWARD RUNWAY HOLD POSITION NOTES: 1. THE FIRST LIGHT ON THE RUNWAY IS GREEN. IF THERE IS AN ODD NUMBER OF COLOR-CODED LIGHTS, THE FIRST TWO LIGHTS SHOULD BE GREEN. 2. IF THERE IS AN ILS/MLS CRITICAL AREA PRESENT BEYOND THE RUNWAY HOLDING POSITION, THE COLOR-CODED LIGHTS CONTINUE TO THE ILS/MLS CRITICAL AREA HOLDING POSITION WITH THE LAST YELLOW LIGHT SIMILARLY LOCATED BEYOND THE CRITICAL AREA HOLDING POSITION. 3. SEE PARAGRAPH 4.8 FOR INFORMATION ON FIXTURE SELECTION. (A) EXIT TAXIWAY COLOR CODE CENTERLINE LIGHTS BEGIN HERE AND WORK TOWARD RUNWAY CENTERLINE COLOR CODE CENTERLINE LIGHTS BEGIN HERE AND WORK TOWARD RUNWAY HOLD POSITION NOTES: 1. IF THERE IS AN ILS/MLS CRITICAL AREA PRESENT BEYOND THE RUNWAY HOLDING POSITION, THE COLOR-CODED LIGHTS CONTINUE TO THE ILS/MLS CRITICAL AREA HOLDING POSITION WITH THE LAST YELLOW LIGHT SIMILARLY LOCATED BEYOND THE CRITICAL AREA HOLDING POSITION. 2. SEE PARAGRAPH 4.3 FOR INFORMATION ON TAXIWAY CENTERLINE FIXTURES CROSSING A RUNWAY. (B) TAXIWAY CROSSING A RUNWAY LEGEND Y G BIDIRECTIONAL YELLOW-GREEN G G BIDIRECTIONAL GREEN-GREEN Y Y BIDIRECTIONAL YELLOW-YELLOW Figure 44. Color-coding of exit taxiway centerline lights. 160 2.5 [0.8] 3 [0.9] 2.5 [0.8] 200 [60.9] DETAIL PC A 30° RUNWAY CL LIGHT RUNWAY CL MARKING TAXIWAY CL MARKING CL RUNWAY CL MARKING T AY 4. ORIENT THE LIGHT BEAMS AS SPECIFIED IN PARAGRAPH 4.3.i. 3. THE TAXIWAY CENTERLINE "LEAD OFF" LIGHTS ARE INSTALLED IN RELATION TO THE CURVE DESIGNATED AS THE TRUE CENTERLINE OF THE TAXIWAY PATH. 2. THE TAXIWAY CENTERLINE "LEAD OFF" LIGHTS SHOULD BE INSTALLED ON THE RUNWAY EXIT SIDE OF THE TAXIWAY CENTERLINE MARKING AT 50 [15.2] SPACING. 1. DIMENSIONS ARE EXPRESSED AS FEET [METERS]. NOTES: ACUTE-ANGLED EXIT TAXIWAY (TYPICAL) A TAXIWAY CL LIGHT SEE DETAIL IW AX ING RK A M PT 7/21/2014 AC 150/5340-30H Appendix 1 Figure 45. Taxiway centerline lighting configuration for acute-angled exits. 161 AC 150/5340-30H Appendix 1 7/21/2014 STOP BAR CONFIGURATION POINT OF TANGENCY APPROX. 25' (8 m) "GO" CONFIGURATION STOP BAR "OFF" ALL "LEAD ON" LIGHTS ARE "ON" (ALTERNATING GREEN/YELLOW) =SENSOR A/C 1 Figure 46. Controlled stop bar design and operation – “GO” configuration. 162 150' 100' 512.5' 400' 37.5' 3 EQ SP @ 50'=150' 94.2' 7 SP @91.8' 4000' 4. THE METRIC EQUIVALENT (IN METERS) MAY BE FOUND BY DIVIDING FEET BY 3.281. 6000' CL TAXIWAY 100' 3. ORIENTATION OF THE LIGHT BEAMS SHOULD BE AS SPECIFIED IN PARAGRAPHS 4.3.i(1) AND 4.3.i(2). 2. LONGITUDINAL SPACING OF LIGHTS SPECIFIED IN PARAGRAPH 4.3.c OF THIS CIRCULAR WAS ADHERED TO AS CLOSELY AS POSSIBLE. 10 SP @93.75' 18 SP @97.9' 1. RUNWAY AND TAXIWAY FILLETS ARE IN ACCORDANCE WITH AC 150/5300-13. 2962.5' 100' L-852B BIDIRECTIONAL GREEN-GREEN NOTES DO NOT SCALE DRAWING 2320.0' 94.2' 100' L-852A BIDIRECTIONAL GREEN-GREEN 2037.5' 3 EQ SP @72.73' 2 PL 19 SP @100' 94.2' 2 EQ SP @ 100'= 200' 2 PL CL TAXIWAY 37.5' 100' 4 SP@19.6' 100' 7 SP @ 22.4' (FIXTURES NOT SHOWN OMITTED FOR CLARITY) 37.5' 100' LEGEND 7 SP @ 22.4' (FIXTURES NOT SHOWN OMITTED FOR CLARITY) TAXIWAY 75'/6000' 2 EQ SP @ 75' = 150' 150' 3 EQ SP @ 75'= 150' CL TAXIWAY CL RUNWAY RUNWAY 150'/6000' 10 SP @ 23.6' (FIXTURES NOT SHOWN OMITTED FOR CLARITY) 7 SP @ 22.4' (FIXTURES NOT SHOWN OMITTED FOR CLARITY) 7/21/2014 AC 150/5340-30H Appendix 1 Figure 47. Typical taxiway centerline lighting configuration for standard fillets (centerline light spacing for operations above 1,200 ft. (365 m) RVR). 163 AC 150/5340-30H Appendix 1 7/21/2014 1 2 3 TRUE TAXIWAY CENTERLINE (TYP.) 4 5 6 7 8 9 UNIDIRECTIONAL LIGHT ON SPIRAL CURVE 6 5 7 4 8 3 9 2 1 (TYP. FOR ALL FIXTURES) UNIDIRECTIONAL LIGHT ON CIRCULAR CURVE NEAREST POINT TO FIXTURE TANGENT x x x 2 3 x 4 TRUE TAXIWAY CENTERLINE (TYP.) 5 6 1 BEAM AXIS, PARALLEL WITH TANGENT (TYPICAL FOR ALL FIXTURES) BIDIRECTIONAL LIGHT ON CIRCULAR CURVE NOTES: 1. ORIENT THE AXIS OF BIDIRECTIONAL LIGHTS ( TWO BEAMS), PARALLEL TO THE TANGENT OF THE NEAREST POINT OF THE CURVE DESIGNATED AS THE TRUE CENTERLINE OF THE TAXING PATH. 2. ORIENT THE AXIS OF THE UNIDIRECTIONAL LIGHTS (SINGLE BEAM), "TOED IN" TO INTERSECT THE CENTERLINE AT A POINT APPROXIMATELY EQUAL TO FOUR TIMES THE SPACING OF LIGHTS (EVERY FOURTH LIGHT) ON THE CURVE PORTION AND MEASURE SPACING ALONG THE CHORD OF THE CURVE. Figure 48. Taxiway centerline light beam orientation. 164 7/21/2014 AC 150/5340-30H Appendix 1 2'-0" ± 2" 5 PLACES 2'-0" MAXIMUM 9'-10" ± 2" 5 PLACES LEGEND: TAXIWAY CENTERLINE IN-PAVEMENT RGL FIXTURE Figure 49. In-pavement runway guard light configuration. 165 166 Figure 50. Elevated RGL and stop bar configuration. ELEVATED RUNWAY GUARD LIGHT TAXIWAY EDGE LIGHT ELEVATED STOP BAR FIXTURE IN-PAVEMENT STOP BAR/GUARD FIXTURE LEGEND 10'-0" [3 M] MAXIMUM 3'-6" [1 M] MINIMUM 10' [3 M] MINIMUM 17' [5.1 M] MAXIMUM NOTES 2. WHERE SNOW REMOVAL OPERATIONS OCCUR, IT IS ADVANTAGEOUS TO INSTALL ELEVATED STOP BAR LIGHTS NOT CLOSER TO THE TAXIWAY EDGE THAN THE LINE OF TAXIWAY EDGE LIGHTS. 1. THE ELEVATED RUNWAY GUARD LIGHT AND ELEVATED STOP BAR MAY BE MOVED UP TO 10 FEET [3 M] MAX. AWAY FROM THE RUNWAY TO AVOID UNDESIRABLE SPOTS. 9'-10" ±2" [3 M ±50mm] MAXIMUM 2' ± 2" [0.6 m ±50 mm] AC 150/5340-30H Appendix 1 7/21/2014 TAXIWAY LIGHT BEAM TURNED 30 OR 60 DEGREES TOWARD APPROACHING AIRCRAFT, AS APPROPRIATE. RUNWAY TAXIWAY LIGHT BEAM PERPENDICULAR TO RUNWAY HOLDING POSITION MARKING. RUNWAY TAXIWAY RUNWAY LIGHT BEAM PERPENDICULAR TO RUNWAY HOLDING POSITION MARKING. RUNWAY LIGHT BEAM TURNED 30 OR 60 DEGREES TOWARD APPROACHING AIRCRAFT, AS APPROPRIATE. 7/21/2014 AC 150/5340-30H Appendix 1 Figure 51. Typical light beam orientation for in-pavement RGLs and stop bars. 167 AC 150/5340-30H Appendix 1 7/21/2014 SEE AC 150/5340-1 2 ft ± 2 in [610 cm ± 50 mm] GEOGRAPHIC POSITION MARKING INSTALLED IN ACCORDANCE WITH AC 150/5340-1 LEGEND G G L-852C BIDIRECTIONAL GREEN-GREEN B Y L-852C UNIDIRECTIONAL BLANK-YELLOW Figure 52. Clearance bar configuration at a low visibility hold point. 168 7/21/2014 AC 150/5340-30H Appendix 1 TAXIWAY CENTERLINE * * 11 2 0.61 12 GRAPH "A" L-852 10 L-852 L-852 1 0.3 9 * VARIES 8 33.5 10.2 7 1. 12 5X 6 = 5 Y 4 TAXIWAY EDGE 3 10 3 Y = TOTAL LAMP PRIMARY LOAD IN KILOWATTS L-852 L-867 BASE 2 1 STATION "A" FLEXIBLE PAVEMENT 0 0 1 2 3 4 5 6 7 8 9 10 X = TOTAL LAMP SECONDARY LOAD IN KILOWATTS TAXIWAY CENTERLINE DUMMY JOINT 1 0.3 * L-852 0.5 L-852 L-852 L-852 2 GRAPH "B" Y= 0.3 Y 0.2 1 X 443 0. 0 * VARIES 34 10.4 0.4 279X = 0.0 1 NO. 8 AWG CABLE 2 NO. 10 AWG CABLE (6.6A) 0.1 (6.6A) 0.0 0 1 2 3 4 5 6 7 8 9 10 11 12 TAXIWAY EDGE X = FEEDER CABLE IN 1000 FT LENGTHS 10 3 Y = LOAD IN KILOWATTS * L-867 BASE STATION "B" RIGID PAVEMENT DIMENSIONS ARE EXPRESSED THUS: FEET METERS e.g. 10 3 Figure 53. Curves for estimating primary load for taxiway centerline lighting systems. 169 Note: 170 Ground wire ommitted for clarity. Figure 54. Typical elevated RGL installation details. BRICK L-830 TRANSFORMER 6 INCHES [152 mm] MIN. SAND BACKFILL L-867 12-INCH [305 mm] 4 INCHES [102 mm] MIN. CONCRETE BACKFILL SLOPE TO DRAIN AWAY FROM BASE 1. LOCATE BREAKING-POINT FRANGIBLE COUPLING 3 INCHES ABOVE GRADE MAXIM.UM. NOTES: 3/4 INCH [19 mm] DIA. WEEP HOLE 1/C-#8, 5000V L-824 CABLE 18 INCHES [457 mm] MIN. BELOW GRADE PROVIDE 2 FEET [610 mm] MIN. SLACK IN EACH PRIMARY CABLE L-823 CONNECTORS FINISHED GRADE FRANGIBLE COUPLING AND DISCONNECT PLUG AC 150/5340-30H Appendix 1 7/21/2014 L-828 CCR CAUTION FAULT RESET ON/OFF MASTER CONTROL DEVICE VAULT L-830 ISOLATION TRANSFORMER SERIES CIRCUIT POWER AND COMMUNICATION LINK MANUFACTURER-SUPPLIED REMOTE CONTROL DEVICE RGL #1 #2 #3 #4 #5 #6 #7 #8 #9 #10 7/21/2014 AC 150/5340-30H Appendix 1 Figure 55. Typical in-pavement RGL external wiring diagram – power line carrier communication, one light per remote. 171 172 CCR CAUTION FAULT RESET ON/OFF VAULT MASTER CONTROL DEVICE L-830 ISOLATION TRANSFORMER SERIES CIRCUIT POWER AND COMMUNICATION LINK REMOTE CONTROL DEVICE RGL #1 #2 #3 #4 #5 #6 #7 #8 #9 #10 AC 150/5340-30H Appendix 1 7/21/2014 Figure 56. Typical in-pavement RGL external wiring diagram – power line carrier communication, multiple lights per remote. CCR VAULT COMPUTER CAUTION FAULT RESET ON/OFF VAULT POWER MONITORING LINK COMMUNICATION LINK IN OUT RGL #1 I/O L-830 ISOLATION TRANSFORMER RGL #9 RGL #10 I/O I/O ELECTRONIC SWITCH, USUALLY SCRS REMOTE I/O CONTROL DEVICE (LOCATED ADJACENT TO RGL LIGHTS) RGL #1 #2 #3 #4 #5 #6 #7 #8 TO RGL INPUT #10 TO RGL OUTPUT #10 #9 #10 7/21/2014 AC 150/5340-30H Appendix 1 Figure 57. Typical in-pavement RGL external wiring diagram – dedicated communication link. 173 AC 150/5340-30H Appendix 1 7/21/2014 MASTER CONTROL DEVICE OR VAULT COMPUTER ON/OFF P1 P2 RESET R1 R2 EXTERNAL CONTACT. CLOSE TO TURN RGLS ON. OPEN TO TURN RGLS OFF. EXTERNAL CONTACT. CLOSE TO CANCEL CAUTION ALARM. F1 FAULT F2 F3 C1 CAUTION NOTE: RELAY CONTACTS SHOWN DE-ENERGIZED. COIL NOT SHOWN. C2 C3 Figure 58. In-pavement RGL alarm signal connection. 174 7/21/2014 AC 150/5340-30H Appendix 1 STOP BAR CONFIGURATION "STOP" CONFIGURATION STOP BAR "ON" (RED) ALL "LEAD ON" LIGHTS ARE "OFF" =SENSOR A/C 1 Figure 59. Controlled stop bar design and operation – “STOP” configuration. 175 AC 150/5340-30H Appendix 1 7/21/2014 STOP BAR CONFIGURATION POINT OF TANGENCY A/C 1 APPROX. 25' (8 m) INTERMEDIATE CONFIGURATION "STOP" CONFIGURATION FOR A/C 2 A/C 1 CLEARED ONTO RWY A/C 1 TRIPS SENSOR 1 STOP BAR "ON" (RED) ALL "LEAD ON" LIGHTS AFTER SENSOR 1 REMAIN "ON" ALL "LEAD ON" LIGHTS PRIOR TO SENSOR 1 ARE "OFF" =SENSOR A/C 2 Figure 60. Controlled stop bar design and operation – intermediate configuration. 176 7/21/2014 AC 150/5340-30H Appendix 1 STOP BAR CONFIGURATION A/C 1 "STOP" CONFIGURATION FOR A/C 2 STOP BAR "ON" (RED) A/C 1 TRIPS SENSOR 2 ALL "LEAD ON" LIGHTS ARE "OFF" =SENSOR A/C 2 Figure 61. Controlled stop bar design and operation – “STOP” configuration for A/C 2. 177 AC 150/5340-30H Appendix 1 7/21/2014 RUNWAY CL SEE AC 150/5340-1 + 3 FT - 0 FT [61cm+ 91 cm ] - 0 cm 2 FT LANDING DIRECTION .5 RW ±.01 RW DEFINED RUNWAY WIDTH (RW) MEASURE TOLERANCE AT THIS EDGE SLOPE PARTIAL CROSS-SECTION OF RUNWAY AT LAND AND HOLD SHORT LIGHTS NOTES: 1. THE LIGHT FIXTURES ARE UNIFORMLY SPACED (WITHIN A TOLERANCE OF ± 2 IN. [5 cm] BETWEEN THE OUTBOARD LIGHT FIXTURES. 2. THE LIGHTING SYSTEM IS SYMMETRICAL ABOUT THE RUNWAY CENTERLINE FOR 6-LIGHT SYSTEMS. 7-LIGHT SYSTEMS ARE SYMMETRICAL ABOUT THE CENTER LIGHT FIXTURE, WHICH IS LOCATED IN ACCORDANCE WITH THE CRITERIA FOR RUNWAY CENTERLINE, SEE CHAPTER 3. 3. SEE PARAGRAPH 5.5.B FOR LATERAL SPACING OF 7-LIGHT SYSTEMS. 4. SEE PARAGRAPH 11.1 FOR FIXTURE ALIGNMENT. Figure 62. Typical layout for land and hold short lights. 178 7/21/2014 AC 150/5340-30H Appendix 1 SAWED WIREWAYS SAWED WIREWAYS A A 5/8" [16 mm] 1/2" [13 mm] MIN. P-606 (RIGID PAVEMENT) P-605, TYPE III (FLEXIBLE PAVEMENT) 1/8" TO 1/4" [3 mm TO 6 mm] 6-1/C #10 WIRES SECTION A-A GENERAL NOTES 1. THE INSTALLATION DETAILS SHOWN ARE FOR RIGID OR FLEXIBLE PAVEMENT UNLESS OTHERWISE SPECIFIED. 2. THE DIAMETERS AND DEPTHS OF HOLES FOR DIRECT-MOUNTED LIGHTING FIXTURES ARE IN ACCORDANCE WITH FIGURE 64. 3. THE ALIGNMENT OF DRILLED HOLES FOR THE FIXTURES SHOULD NOT VARY MORE THEN 2 IN [5 cm]. 4. WHERE WIREWAYS CROSS JOINTS IN RIGID PAVEMENT, THEIR DEPTH IS INCREASED AS SHOWN ON PLANS. SEE FIGURE 64 FOR A TYPICAL DETAIL OF JOINT INTERSECTION. Figure 63. Typical wireway installation details for land and hold short lights. 179 AC 150/5340-30H Appendix 1 7/21/2014 SEE DETAIL B NO LARGER THAN THE FIXTURE O.D. PLUS 1" [25 mm] AS SPECIFIED BY FIXTURE MANUFACTURER. * VARIES, SEE FIGURE 63 P-606 (RIGID PAVEMENT) P-605, TYPE III (FLEXIBLE PAVEMENT) 1/2" [13 mm] MIN. 3/8" [10 mm] 1/8" TO 1/4" [3 mm TO 6 mm] 2-1/C #10 WIRES SECTION A-A EXISTING JOINT SEAL P-605 12" [305 mm] 1/2" [13 mm] * JOINT #10 WIRES IN OPTIONAL PLASTIC SLEEVE SEALER 1/2" (13 mm) RIGID PAVEMENT *VARIES SAWING DETAIL AT JOINT INTERSECTION DETAIL A 2" [51 mm] 1" [25 mm] NOTES : 1. WIRES ARE NOT LESS THAN 1/2" [13 mm] BELOW JOINT SEAL COMPOUND. 2. DETAIL B IS FOR BASE-MOUNTED FIXTURES ONLY. USE SECTION A-A FOR DIRECT-MOUNTED FIXTURES. 1" [25 mm] AS SPECIFIED BY THE FIXTURE MANUFACTURER 3/8" [10 mm] DETAIL B Figure 64. Sawing and drilling details for in-pavement land and hold short lights. 180 7/21/2014 AC 150/5340-30H Appendix 1 AIRPORT TRAFFIC CONTROL TOWER LAHSO LIGHT BAR L-821 LAHSO CONTROL PANEL OTHER LOCATION MONITORING OUTPUT PHOTOCELL L-884 PCU RUNWAY EDGE LIGHT CURRENT (STEP) SENSOR INPUT POWER SOURCE RUNWAY EDGE LIGHT CIRCUIT LEGEND L-850A OR L-850F LIGHT FIXTURE RUNWAY EDGE LIGHT L-830 ISOLATION TRANSFORMER Figure 65. Typical block diagram for land and hold short lighting system. 181 AC 150/5340-30H Appendix 1 7/21/2014 Figure 66. Typical curve for determining maximum separation between vault and control panel with 120-volt AC control. 182 7/21/2014 AC 150/5340-30H Appendix 1 47" [1194mm] 30-1/2" [781mm] 17-1/2" [444mm] 29-1/4" [743mm] 9-1/4" [235mm] 5-3/8" [136mm] 9-1/4" [235mm] 16" [406mm] OVERALL DIMENSIONS 9-1/4" [235mm] 5-3/8" [136mm] 9-1/4" [235mm] 16" [406mm] .69 [17.5mm] DIA THRU 3 PLACES 1-1/4" [32mm] CONDUIT FOR WIRING ENTRANCE 43-1/4" [1098mm] 58-1/8" [1476mm] 1.5° TYP MOUNTING FOOTPRINT NOTE: DIMENSIONS WILL VARY WITH MANUFACTURERS. Figure 67. Beacon dimensions. 183 AC 150/5340-30H Appendix 1 7/21/2014 COPPER WIRE, AMERICAN WIRE GAUGE B&S B&S GAUGE NO. 2 4 6 8 10 12 OHMS PER 1,000 FT. 25°C, 77°F 0.1593 0.2523 0.4028 0.6405 1.018 1.619 AREA CIRCULAR MILS 66,370 41,740 26,250 16,510 10,380 6,530 DIAMETER IN MILS AT 20°C 257.6 204.3 162.0 128.5 101.9 80.81 APPROXIMATE POUNDS PER 1,000 FT. (305 m) 201 126 79 50 31 20 Calculations 1. To determine the AWG size wire necessary for a specific connected load to maintain the proper voltage for each miscellaneous lighting visual aid, use the above table and Ohms Law I = as follows: a. E R Example. What size wire will be necessary in a circuit of 120-volt AC to maintain a 2 percent voltage drop with the following connected load which is separated 500 ft. from the power supply? (1) Lighted Wind Tee Load - 30 lamps, 25 watts each = 750 watts. (2) The total operating current for the wind tee is (3) Permissible voltage drop for homerun wire is 120 volts × 2% = 2.4 volts. (4) Maximum resistance of homerun wires with a separation of 500 ft. (1,000 ft. (305 m) of wire used) to maintain not more than 2.4 volts drop is . per 1,000 ft. (305 m) of wire. 2. (5) From the above table, obtain the wire size having a resistance per 1,000 ft. (305 m) of wire that does not exceed 0.384 ohms per 1,000 ft. (305 m) of wire. The wire size that meets this requirement is No. 4 AWG wire with a resistance of 0.2523 ohms per 1,000 ft. (305 m) of wire. (6) By using No. 4 AWG wire in this circuit, the voltage drop is E=IR=6.25-amperes × 0.2523 ohms=1.58 volts which is less than the permissible voltage drop of 2.4 volts. Where it has been determined that it will require an extra-large size wire for homeruns to compensate for voltage drop in a 120-volt AC power supply, one of the following methods should be considered. a. A 120/240-volt AC power supply. b. A booster transformer, in either a 120-volt AC or 120/240-volt AC power supply, if it has been determined its use will be more economical. Figure 68. Calculations for determining wire size. 184 7/21/2014 AC 150/5340-30H Appendix 1 Figure 69. Typical automatic control. 185 AC 150/5340-30H Appendix 1 7/21/2014 Figure 70. 120-volt AC and 48-volt DC remote control. 186 7/21/2014 AC 150/5340-30H Appendix 1 Figure 71. Typical structural beacon tower. 187 AC 150/5340-30H Appendix 1 7/21/2014 L-802A AIRPORT ROTATING BEACON OPTIONAL 8' LONG LIGHTNING RODS (3) 7' [2.1 M] Ø BEACON BASKET CLIMBER SAFETY DEVICE (TOP) 7'-6" [2.2 M] APPROX ORANGE STRIPE 52'-6" [16.0] NOMINAL BEACON MOUNTING HEIGHT CLIMBING RUNGS 7'-6" [2.2 M] APPROX WHITE STRIPE 51-0' [15.5 M] NOMINAL BEACON POLE PAINTING DETAIL (ITEMS NOT SHOWN OMITTED FOR CLARITY) CLIMBER SAFETY DEVICE (BOTTOM) HANDHOLE 18" [0.4 M] ABOVE BASE PLATE ANOTHER AT 25' [7.6 M] ABOVE BASE PLATE LEVEL 24" [0.6 M] 12" [0.3 M] BEACON POLE FOUNDATION Figure 72. Typical tubular steel beacon tower. 188 7/21/2014 AC 150/5340-30H Appendix 1 L-802A AIRPORT ROTATING BEACON OPTIONAL 8' [2.4 M] LONG LIGHTNING RODS (3) HANDHOLE 7'-6" [2.2 M] APPROX ORANGE STRIPE HANDHOLE 55'-0" [16.7 M] NOMINAL BEACON MOUNTING HEIGHT BEACON POLE HINGE LOCATION 7'-6" [2.2 M] APPROX WHITE STRIPE BEACON POLE PAINTING DETAIL (ITEMS NOT SHOWN OMITTED FOR CLARITY) HAND POWERED WINCH WITH REMOVABLE HAND CRANK (HIDDEN) BEACON POLE FOUNDATION Figure 73. Typical airport beacon tip-down pole. 189 190 TRAP DOOR SEE PLATFORM SECTION U-BOLT WITH NUTS AND PAL NUTS 1/2" [13mm] Ø AIR TERMINAL MOUNTED 6" [152mm] ABOVE HT OF BEACON Figure 74. Typical pre-fabricated beacon tower structure. 2. INSTALLATION PER MANUFACTURER'S REQUIREMENTS. 1. HOT DIPPED GALVANIZED AFTER FABRICATION. ALL TOWER COMPONENTS: NOTES: NOT TO SCALE C BEACON PLATFORM SECTION KNEE BRACES BEACON TOWER PLATFORM DETAILS HANDRAIL SUPPORT DETAIL PLATFORM TRAP DOOR (HASP FOR PADLOCK TO BE PROVIDED SEE SECTION C-C SECTION C-C TRAP DOOR DETAIL DOUBLE NUT BOLT PANEL FRAME SEE TRAP DOOR DETAIL PANEL EXPANDED METAL GRATING WELDED TO PLATFORM PANELS C SEE HANDRAIL SUPPORT DETAIL BEACON MOUNTING PLATFORM AC 150/5340-30H Appendix 1 7/21/2014 1,000 FT [304.8 M] 3. THE OBSTACLE FREE ZONE (OFZ) IS NOT SHOWN. SEE AC 150/5300-13 FOR DETAILED INFORMATION. THE SUPPLEMENTAL WIND CONE MUST NOT PENETRATE THE OFZ. 2. SEE AC 150/5300-13 FOR DETAILED INFORMATION ABOUT THE LENGTH AND WIDTH OF THE RSA AND OFA - DIMENSIONS OF BOTH AREAS ARE DEPENDENT UPON THE AIRPLANE DESIGN GROUP AND AIRCRAFT APPROACH CATEGORY. 1. THE PREFERRED LOCATION FOR THE SUPPLEMENTAL WIND CONE LOCATION IS BETWEEN 0 AND 1,000 FT FROM THE RUNWAY END. NOTES: PREFERRED WIND CONE LOCATION OUTSIDE OF OFA. SUPPLEMENTAL WIND CONE CANNOT BE INSTALLED WITHIN THE OFA UNLESS THERE IS OPERATIONAL NEED. DOCUMENTATION MUST BE PROVIDED TO EXPLAIN REASON FOR LOCATION. MUST BE MOUNTED ON FRANGIBLE STRUCTURE. SUPPLEMENTAL WIND CONE CANNOT BE INSTALLED WITHIN THE RSA. RUNWAY SAFETY AREA (RSA) OBJECT FREE AREA (OFA) 7/21/2014 AC 150/5340-30H Appendix 1 Figure 75. Typical location of supplemental wind cone. 191 AC 150/5340-30H Appendix 1 7/21/2014 L-810 OBSTRUCTION LIGHT FLOODLIGHT (TYPICAL) RIGID MAST SIZED BY MANUFACTURER LAMP, OBSTRUCTION LIGHT FLOODLIGHTS, QUANTITY AND WATTAGE PER MANUFACTURER FRANGIBLE COUPLING 120 VAC BASEPLATE AND GASKET WIRING DIAGRAM L-867 BASE STANDARD ILLUMINATED WINDCONE ASSEMBLY L-806 WINDCONE ASSEMBLY (FRANGIBLE) NOT TO SCALE Figure 76. Externally lighted wind cone assembly (frangible). 192 7/21/2014 AC 150/5340-30H Appendix 1 RUNWAY CL 10' [3 M] 10' [3 M] 10' [3 M] MAX RUNWAY THRESHOLD +1' +0.3 M 10' -0' [3 M -0.0 M ] +100' [60.9 M +30.4 M ] 200' -0' -0.0 M +100' 1000' -0' [304.8 M +30.4 M ] -0.0 M 7 CENTERLINE BARS @ 200'± 20' [60.9 M ± 6.0 M] SPACING 28' [8.5 M] 28' [8.5 M] 10' [3 M] 1400' +100' -0' [425.7 M +30.4 M ] -0.0 M SYMBOLS: STEADY BURNING LIGHT, GREEN STEADY BURNING LIGHT, WHITE SEQUENCED FLASHING LIGHT (FOR MALSF ONLY) NOTES: 1. THE OPTIMUM LOCATION OF THE APPROACH LIGHTS IS IN A HORIZONTAL PLANE AT RUNWAY END ELEVATION. PROVIDE AT LEAST THREE CONSECUTIVE LIGHT BAR STATIONS IN A SLOPING SEGMENT OF THE SYSTEM. THE SLOPING SEGMENT MAY START AT THE FIRST LIGHT BAR AND EXTEND TO THE END OF THE SYSTEM OR MAY BE PRECEDED BY A HORIZONTAL SEGMENT OR FOLLOWED BY EITHER A HORIZONTAL OR NEGATIVE SLOPING SEGMENT. 2. A MAXIMUM 2 PERCENT UPWARD LONGITUDINAL SLOPE TOLERANCE MAY BE USED TO RAISE THE LIGHT PATTERN ABOVE OBJECTS WITHIN ITS AREA. 3. A MAXIMUM 1 PERCENT DOWNWARD LONGITUDINAL SLOPE TOLERANCE MAY BE USED TO REDUCE THE HEIGHT OF SUPPORTING STRUCTURES. 4. ALL STEADY BURNING AND FLASHING LIGHTS ARE AIMED WITH THEIR BEAM AXES PARALLEL TO THE RUNWAY CENTERLINE AND INTERCEPTING AN ASSUMED 3° GLIDE SLOPE (INTERCEPTING THE RUNWAY 1000 FT [304.8 M] FROM THE LANDING THRESHOLD) AT AHORIZONTAL DISTANCE OF 1600 FT [487.6 M] IN ADVANCE OF THE LIGHT. 5. ALL OBSTRUCTIONS AS DETERMINED BY APPLICABLE CRITERIA (14 CFR PART 77) FOR DETERMINING OBSTRUCTIONS TO AIR NAVIGATION ARE LIGHTED AND MARKED AS REQUIRED. 6. INTENSITY CONTROL IS PROVIDED FOR THE STEADY BURNING LIGHTS. 7. THE THREE FLASHING LIGHTS FLASH IN SEQUENCE. 8. THE MINIMUM LAND REQUIREMENTS FOR MALSF IS AN AREA 1600' [487.6 M] IN LENGTH BY 400' [121.9 M] WIDE. 9. PROVIDE A CLEAR LINE OF SIGHT TO ALL LIGHTS OF THE SYSTEM FROM ANY POINT ON A SURFACE 1/2° BELOW A 3° GLIDE PATH, INTERSECTING THE RUNWAY 1000' [304.8] FROM THE LANDING THRESHOLD. 10. THRESHOLD LIGHTS ARE UNIDIRECTIONAL FACING APPROACH. Figure 77. Typical layout for MALSF. 193 AC 150/5340-30H Appendix 1 7/21/2014 40' +35' [12.1 M +10.6 M ] -0' -0.0 M RUNWAY CL 100' [30.4 M] SEE NOTE 2 REIL RUNWAY THRESHOLD REIL EXISTING RUNWAY THRESHOLD LIGHTS 15° 30' [9.1 M] SEE NOTE 2 PARALLEL TO RUNWAY CENTERLINE NOTES SYMBOL: 1. THE OPTIMUM LOCATION FOR EACH LIGHT UNIT IS IN LINE WITH THE RUNWAY THRESHOLD AT 40 FT [12.1 M] FROM THE RUNWAY EDGE. STEADY BURNING LIGHT, RED STEADY BURNING LIGHT, GREEN 2. A 100 FT [30.4 M] UPWIND AND A 30 FT [9.1 M] DOWNWIND LONGITUDINAL TOLERANCE IS PERMITTED FROM THE RUNWAY THRESHOLD IN LOCATING THE LIGHT UNITS. 3. SPACE THE LIGHT UNITS EQUALLY FROM THE RUNWAY CENTERLINE. WHEN ADJUSTMENTS ARE NECESSARY THE DIFFERENCE IN THE DISTANCE OF THE UNITS FROM THE THE RUNWAY CENTERLINE SHALL NOT EXCEED 10 FT [3 M]. 4. THE BEAM CENTERLINE (AIMING ANGLE) OF EACH LIGHT UNIT IS AIMED 15 DEGREES OUTWARD FROM A LINE PARALLEL TO THE RUNWAY CENTERLINE AND INCLINED AT AN ANGLE 10 DEGREES ABOVE THE HORIZONTAL. IF ANGLE ADJUSTMENTS ARE NECESSARY, PROVIDE AN OPTICAL BAFFLE AND CHANGE THE ANGLES TO 10 DEGREES HORIZONTAL AND 20 DEGREES VERTICAL. 5. LOCATE THE ADL EQUIPMENT A MINIMUM DISTANCE OF 40 FT [12.1 M] FROM OTHER RUNWAYS AND TAXIWAYS. 6. IF REILS ARE USED WITH VASI, INSTALL REILS AT 75 FT [22.8 M] FROM THE RUNWAY EDGE. WHEN INSTALLED WITH OTHER GLIDE SLOPE INDICATORS, INSTALL REILS AT 40 FT [12.1 M] FROM THE RUNWAY EDGE UNLESS THERE ARE CONCERNS WITH JET BLAST AND WING VORTICES. SEE FAA ORDER JO 6850.2B FOR ADDITIONAL INFORMATION. 7. BOTH UNITS ELEVATION ARE WITHIN 3 FT [0.9 M] OF THE HORIZONTAL PLANE THROUGH THE RUNWAY CENTERLINE. Figure 78. Typical layout for REIL. 194 7/21/2014 AC 150/5340-30H Appendix 1 EXISTING RUNWAY EDGE LIGHTING SYTEM ODAL LIGHTS 6A AND 6B ARE IN LINE WITH RUNWAY THRESHOLD 6A 6B +35' 40' -0' [12.1 M +10.6 M ] -0.0 M 300 ±25' [91.4 M ± 7.6 M] 150' [45.7 M] 5 300 ±25' [91.4 M ± 7.6 M] 4 STROBE NUMBER 3 OPTICAL HEAD (POWER SUPPLY REMOTELY INSTALLED) 300 ±25' [91.4 M ± 7.6 M] 1,200 ±100' [364.8 M ± 30.4 M] OMNIDIRECTIONAL STROBE LIGHT (OPTICAL HEAD AND POWER SUPPLY UNIT) TYPICAL FOR UNITS 1, 2, 4, 5, 6A AND 6B 3 REMOTE LOCATION (OPTIONAL) FOR POWER SUPPLY UNIT OF STROBE NUMBER 3 300 ±25' [91.4 M ± 7.6 M] 150' [45.7 M] MAXIMUM 2 300 ±25' [91.4 M ± 7.6 M] AS REQUIRED 1 CL RUNWAY EXTENDED TYPICAL LOCATION OF SYSTEM POWER AND CONTROL UNIT Figure 79. Typical ODALS layout. 195 AC 150/5340-30H Appendix 1 7/21/2014 DISTANCE FROM THRESHOLD CHOSEN TO GIVE CORRECT TCH AND OCS 10° +10 -0 +3.0 M] [15.2 M -0.0 M 50 FT 10° PAPI (4 OR 2 LIGHT UNITS) 4 MILE RADIUS 20 TO 30 FT [6.0 TO 9.1 M] 300 FT [91.4 M] OBSTACLE CLEARANCE SURFACE (OCS) BEGINS* LOWEST ON-COURSE AIMING ANGLE* OBSTACLE CLEARANCE SURFACE (OCS)* THRESHOLD CROSSING HEIGHT (TCH) TABLE 1. PAPI OCS ANGLE = LOWEST ON-COURSE AIMING ANGLE - 1 DEGREE NOTES: 1. THE VISUAL GLIDE PATH ANGLE IS THE CENTER OF THE ON-COURSE ZONE, AND IS A NOMINAL 3 DEGREES WHEN MEASURED FROM THE HORIZONTAL SURFACE OF THE RUNWAY. A. FOR NON-JET RUNWAYS, THE GLIDE PATH MAY BE RAISED TO 4 DEGREES MAXIMUM TO PROVIDE OBSTACLE CLEARANCE. B. IF THE PAPI GLIDE PATH IS CHANGED TO A HIGHER ANGLE FROM THE NOMINAL 3 DEGREES, IT MUST BE COMMUNICATED IN A NOTICE TO AIRMAN (NOTAM) AND PUBLISHED IN THE AIRPORT FACILITY DIRECTORY. 2. PAPI OBSTACLE CLEARANCE SURFACE (OCS). A. THE PAPI OCS PROVIDES THE PILOT WITH A MINIMUM APPROACH CLEARANCE. B. THE PAPI MUST BE POSITIONED AND AIMED SO NO OBSTACLES PENETRATE ITS SURFACE. (1) THE OCS BEGINS 300 FEET [90M] IN FRONT OF THE PAPI SYSTEM. (2) THE OCS IS PROJECTED INTO THE APPROACH ZONE ONE DEGREE LESS THEN AIMING ANGLE OF THE THIRD LIGHT UNIT FROM THE RUNWAY FOR AN L-880 SYSTEM, OR THE OUTSIDE LIGHT UNIT FOR AN L-881 SYSTEM. Figure 80. PAPI obstacle clearance surface. 196 7/21/2014 AC 150/5340-30H Appendix 1 FLY DOWN As you descend from WELL ABOVE the approach slope lights are ALL WHITE 4 3 2 1 10 1 2 3 4 FLY DOWN to SLIGHTLY ABOVE the approach slope lights are 3 WHITE, 1 RED 10 ON SLOPE to ON the approach slope lights are 2 WHITE, 2 RED 10 FLY UP to SLIGHTLY BELOW the approach slope lights are 1 WHITE, 3 RED 10 FLY UP WELL BELOW the approach slope lights are ALL RED 10 NOTES: 1. THERE IS A PROGRESSIVE CHANGE FROM ALL WHITE TO ALL RED LIGHTS. 2. NORMAL INSTALLATION IS LEFT SIDE ONLY, BUT MAY BE BOTH SIDES OR RIGHT SIDE ONLY. Figure 81. PAPI signal presentation. 197 AC 150/5340-30H Appendix 1 7/21/2014 d= TCH tan θ + S V IDEAL RRP OR LE PATH NG A CH OA ING AIM APPR AL I SU RRP θ TCH RUNW AY e REFERENCE PLANE d D1 T a. siting station displaced toward threshold TCH d= tan θ - S V RRP IDEAL RRP R TH EO GL H PA N A C A ING RO AIM APP L A I SU TCH θ REFERENCE PLANE AY RUNW T e D1 d b. siting station displaced from threshold SYMBOLS: D1 = ideal (zero gradient) distance from threshold RWY = runway longitudinal gradient TCH = threshold crossing height T = threshold e = elevation difference between threshold and RRP RRP = runway reference point (where aiming angle or visual approach path intersects runway profile) d = adjusted distance from threshold θ= aiming angle S = percent slope of runway = e/d Figure 82. Correction for runway longitudinal gradient. 198 7/21/2014 AC 150/5340-30H Appendix 1 REMOTE CONTROL STATION OFF-ON SWITCH PREFABRICATED METAL HOUSING, VAULT OR FIELD POWER AND CONTROL STATION 120/240 VAC CIRCUIT BREAKER PANEL HIGH-LOW SWITCH REMOTE CONTROL PRIMARY SWITCHES 120/240 VAC MAIN POWER SWITCH L1 MALS REMOTE CONTROLLED. RELAY FOR HIGH-LOW INTENSITY SETTING OF MALS LN L2 PRIMARY POWER AS REQUIRED 240/120/60 VAC MALS POWER SUPPLY CENTER TAPPED TRANSFORMER 10 KW. MINIMUM OUTPUT 240V SF POWER SUPPLY, MINIMUM IS 1.5 KW. IF FLASHER WITH 240V INPUT IS SELECTED, DELETE THIS TRANSFORMER. 120 VAC INPUT 120V L-849 MASTER TIMER LIGHTING ARRESTER BOX 10 - I/C WIRES FOR MALS POWER SUPPLY 2 - I/C WIRES FOR SF POWER SUPPLY 3 - I/C WIRES FOR SF TIMING (4-1/WIRES ARE REQUIRED FOR UNGROUNDED COMMON RETURN) MAIN JUNCTION BOX Figure 83. General wiring diagram for MALSF with 120-volt AC remote control. 199 AC 150/5340-30H Appendix 1 7/21/2014 L - 825 L - 025 L - 823 L - 823 10- I/C WIRES MALS POWER SUPPLY 2-I/C WIRES SF POWER SUPPLY 3-I/C WIRES SF TIMING RUNWAY MALSF LIGHTING SYSTEM #10 OR #12 AWG STRANDED WIRE ON-OFF SERIES DEVICE IN ACCORDANCE WITH FAA HANDBOOK 6850.2. PHOTOMETRIC AUTOMATIC OR MECHANICAL CONTROL FOR HIGH -LOW INTENSITY SETTING OF MALS2-I/C WIRES. 120/240 VAC MAIN SWITCH L1 LN PRIMARY SWITCHES L2 PRIMARY POWER AS REQUIRED 60V 240V 240V 120V USE AUTOMATIC CONTROLS IN ACCORDANCE WITH FAA HANDBOOK 6850.2. L-849 MASTER TIMER 120V 240/120/60 VAC MALS POWER SUPPLY CENTER TAPPED TRANSFORMER 10 KW. MINIMUM OUTPUT SF POWER SUPPLY 1.5 KW. MINIMUM IF FLASHER WITH 240V. INPUT IS SELECTED, DELETE THIS TRANSFORMER LIGHTNING ARRESTER BOX FIELD POWER AND CONTROL STATION 2 - I/C (MALSF) MAIN JUNCTION BOX (4-I/C WIRES ARE REQUIRED FOR UNGROUNDED COMMON RETURN) 2 - I/C WIRES (SF) 3 - I/C WIRES (SF) Figure 84. Typical wiring diagram for MALSF controlled from runway lighting circuit. 200 7/21/2014 AC 150/5340-30H Appendix 1 RUNWAY CL 6.6 AMPERE RUNWAY SERIES LIGHTING CIRCUIT RUNWAY THRESHOLD LIGHTS 200' [60.9 M] ISOLATING TRANSFORMER 3-I/C POWER SUPPLY 120/240 VAC 2-I/C WIRES FOR PHOTOELECTRIC, AUTOMATIC, OR MECHANICAL CONTROL FOR HIGH-LOW INTENSITY SETTING OF MALS 2-I/C WIRES 200' [60.9 M] 200' [60.9 M] 2-I/C WIRES ON/OFF CONTROL FROM SERIES LIGHTING CIRCUIT 1000' [304.8 M] SEE NOTE 12 2-I/C WIRES MALS CIRCUIT NO. 2 2-I/C WIRES 200' [60.9 M] 2-I/C WIRES MALS CIRCUIT NO. 1 FIELD POWER AND CONTROL STATION SEE NOTE 12 2-I/C WIRES MALS CIRCUIT NO. 3 200' [60.9 M] 2-I/C WIRES MALS CIRCUIT NO. 4 2-I/C WIRES MALS CIRCUIT NO. 6 4-I/C WIRES SF CIRCUIT NO. 6 2-I/C WIRES MALS CIRCUIT NO. 5 3-I/C WIRES SF CIRCUIT NO. 6 5-PAR-38 150 WATT LAMPS 200' [60.9 M] 1400' [426.7 M] 200' [60.9 M] JB SF 28' [8.5 M] 28' [8.5 M] NOTES: 1. THE INSTALLATION CONFORMS TO THE APPLICABLE SECTION OF THE NATIONAL ELECTRICAL CODE AND LOCAL CODES. 2. INSTALL LIGHTNING ARRESTERS FOR POWER AND CONTROL LINES AS REQUIRED. 3. WHERE REQUIRED INSTALL A COUNTERPOISE SYSTEM SPECIFIED IN THE PLANS. 4. INSTALL FUSES, CIRCUIT BREAKERS AND CUTOUTS IN ACCORDANCE WITH EQUIPMENT RATINGS. 5. CALCULATE THE MINIMUM WIRE SIZE TO BE USED BETWEEN THE POWER SUPPLY, MAIN JUNCTION BOX, AND LIGHT BARS FOR EACH INSTALLATION. 6. CONNECT THE FLASHING LIGHTS AND THE STEADY BURNING LIGHTS INTO THE ELECTRICAL CIRCUITS IN ACCORDANCE WITH THE EQUIPMENT MANUFACTURER'S INSTRUCTIONS. 7. INSTALL THE PREFABRICATED METAL HOUSING AND THE EQUIPMENT ENCLOSURES IN ACCORDANCE WITH APPLICABLE SECTIONS OF ADVISORY CIRCULAR 150/5370-10 STANDARD SPECIFICATION OF CONSTRUCTION OF AIRPORTS. 8. INSTALL AND CHECK THE UNDERGROUND CABLES IN ACCORDANCE WITH THE APPLICABLE SECTIONS OF ITEM L-108 OF ADVISORY CIRCULAR 150/5370-10. 9. GROUND EACH LIGHT BAR AND FLASHING LIGHT AS SPECIFIED IN THE INSTALLATION PLANS. 10. MAINTAIN NOT LESS THAN 114 VOLTS 60 Hz NOR MORE THAN 126 VOLTS 60 Hz AT LIGHTS. 11. A TYPICAL LOCATION FOR THE FIELD POWER AND CONTROL STATIONS IS NEAR THE 1000' [304.8 M] CROSS BAR. DO NOT INSTALL THE FIELD POWER AND CONTROL STATION CLOSER THAN 400' [121.9 M] TO THE MALS CENTERLINE BETWEEN STATION 0+00 AND 10+00. 12. ALL JUNCTION BOXES (JB) ARE FURNISHED BY THE INSTALLATION CONTRACTOR. 13. POWER CIRCUITS ARE ASSIGNED NUMBERS 1 THROUGH 6 FOR REFERENCE PURPOSES. Figure 85. Typical field wiring circuits for MALSF. 201 2-I/C L-824 CABLE USE A METAL L-802 STAKE WITH A CONCRETE ANCHOR AS SHOWN IN DETAIL B AS AN ALTERNATE CONSTRUCTION DETAIL SEE DETAIL "A" FOR CONNECTOR DETAIL 2'-6" [0.7 M] 2'-6" [0.7 M] USE A METAL L-802 STAKE WITH A CONCRETE ANCHOR AS SHOWN IN DETAIL B AS AN ALTERNATE CONSTRUCTION DETAIL CONCRETE FOUNDATION (ITEM P-610) L-823 2" HUB WITH CABLE CLAMP 2'-6" [0.7 M] CENTERLINE OF APPROACH SYSTEM 2'-6" [0.7 M] 2" [5 CM] SLIP FITTER 4-I/C POWER SUPPLY (SEE NOTE 1) L-802 STAKE 2-I/C L-824 CABLE COMPRESSION NUT GROUND LEVEL GROUND ROD IF REQUIRED JUNCTION BOX (UNDERGROUND) FURNISHED BY INSTALLATION CONTRACTOR (SEE NOTE 9) STANDARD 2" [5 CM] NOMINAL SUPPORT (FURNISHED BY INSTALLATION CONTRACTOR) DETAIL B LIGHT BAR CONFIGURATION FOR STATIONS 2+00 TO 8+00 8"x 8" [0.2 M X 0.2 M] SQUARE OR 8" [0.2 M] DIA. CONCRETE ANCHOR UNLESS OTHER SPECIFIED 2" [5 CM ] BREAKABLE COUPLING L-848 FRANGIBLE H FRAME 3"x3"x1/8" [7.6 CM X 7.6 CM X 3.1 MM] METAL ANGLE IRON STAKE 30" LONG [0.7 M] WITH 2" [5 CM] HUB AND CABLE CLAMP L-823 FIGURE 15 (a) BUFF END OF EMT WITH SAND PAPER FOR TIGHT FIT (APPLY SMALL AMOUNT OF GREASE BEFORE INSERTION) DETAIL ROTATED 90° TO SHOW SIDE VIEW OF LAMP ASSEMBLY LAMP HOLDER WITH VERTICAL AND HORIZONTAL ADJUSTMENTS PAR 38 LAMP 150 W-120V. SPOT LAMP DETAIL A INSTALLATION DETAILS FOR EACH FIXTURE SUPPORT IN BAR L-823 FIGURE 15 (b) RECEPTACLE 2" FRANGIBLE COUPLING 2-1/C 2" [5 CM] EMT CONDUIT (OR 2.375 PIPE [6 CM]) 6" [15 CM] MAXIMUM LEAVE DRIP LOOP 1-2/C UPPER SJ CABLE CUT TO REQUIRED LGTH 6' [1.8 M] MAXIMUM 4-I/C VERT. ADJUST LAMP HOLDER FUSE BLOCK 4-I/C CABLES FOR POWER SUPPLY (SEE NOTE 1) HUBS AND WATERTIGHT CONNECTORS FOR CABLE (SEE NOTE 3) 9. IN AREA OF HIGH WATER TABLE OR IN LOCATIONS SUBJECT TO FLOODING RAINS, FILL THE UNDERGROUND JUNCTION BOX WITH SILICONE RUBBER OR SOME OTHER MATERIAL TO EXCLUDE THE COLLECTION OF WATER. 8. GROUND RODS ARE TO BE COPPERWELD OR EQUAL 5/8" DIA. 8' LONG. 7. SELECT CONDUITS AND FITTINGS THAT ARE SUITABLY PROTECTED. 6. ENTER ALL CABLES THROUGH WATERTIGHT SQUEEZE CONNECTORS. 5. CONCRETE CONFORMS TO ITEMS P-610 OF AC 150/5370-10. 4. LEAVE 3 FEET [0.9 M] SLACK IN EACH DIRECT BURIAL CABLE AT EACH LIGHT BAR. 3. USE CONDUIT SIZE SHOWN. 2. WHERE REQUIRED INSTALL COUNTERPOISE SYSTEM. INSTALL GROUND RODS AT LEAST EVERY 1000'. 1. USE WIRE SIZE AS SHOWN. CALCULATE WIRE SIZES FOR EACH INSTALLATION. NOTES: GROUND CLAMP SEE DETAIL "A" FOR CONNECTOR DETAIL BREAKABLE COUPLING DETAIL C JUNCTION BOX INSTALLATION DETAILS FOR STATIONS 4+00 AND 8+00 4-I/C 2" [5 CM] EMT CONDUIT (OR 2.375 PIPE [6 CM]) 6" [15 CM] MAXIMUM COMPRESSION NUT 2-I/C PAR 38 LAMP 150 W - 120V. SPOT LAMP 1" [2.5 CM] HUBS AND WATERTIGHT CONNECTORS FOR L-824 CABLE 10 POLE TERMINAL BLOCK SEE FIG. 82 FOR CONNECTIONS UNDERGROUND L-848 JUNCTION BOX 1-2/C UPPER SJ CABLE CUT TO REQUIRED LGTH LEAVE DRIP LOOP 18" [0.4 M] 202 18" MINIMUM 2" [5 CM] EMT CONDUIT (OR 2.375 PIPE [6 CM]) 6" [15 CM] MAXIMUM AC 150/5340-30H Appendix 1 7/21/2014 Figure 86. Typical installation details for frangible MALS structures – 6 foot (1.8 m) maximum. EXISTING RUNWAY LIGHTING CIRCUIT REIL LIGHT PREFABRICATED METAL HOUSING FOR ELECTRICAL EQUIPMENT OR VAULT (SEE NOTE 6) REIL (SEE NOTE 7) RUNWAY THRESHOLD 120/240V, 60 Hz ON OFF CONTROL STATION (SEE NOTE 9) 4-1C IF REQUIRED 2-1C WIRES (SIZE TO BE CALCULATED) (SEE NOTE 8) OUTPUT - 240 VAC 60 HERTZ, 1KW MAXIMUM EQUIPMENT LOAD PRIMARY POWER AS REQUIRED (SEE NOTE 3) 4.16 AMPERES LOAD CURRENT 1780' = 890 FEET 2 9. THE CONTROL STATION MAY BE A REMOTE CONTROLLED SWITCH, RADIO CONTROL, OR AUTOMATIC CONTROL (PHOTOCELL OR TIMING DEVICES), OR CONTROL FROM RUNWAY EDGE LIGHTING CIRCUIT. (6). TO DETERMINE THE MAXIMUM DISTANCE USING OTHER WIRE SIZES, OBTAIN THE RESISTANCE OF THE WIRE PER 1000' AND FOLLOW THE ABOVE PROCEDURE. (5). SINCE TWO WIRES ARE REQUIRED THE MAXIMUM DISTANCE IS (4). 12 VOLTS PERMISSIBLE VD = 1780 FEET 6.74 VD/1000' (3). 1.62 OHMS/1000' X 4.16 AMPERES LOAD CURRENT = 6.74 VOLTS/1000'. (2). 240 X 5% = 12 VOLTS PERMISSIBLE LINE LOSS TO HAVE RATED VOLTAGE AT FURTHEST FIXTURE. b. CALCULATIONS (1). 500 WATTS/LIGHT UNIT X 2 LIGHT UNITS= 240 VOLTS a. LOCAL CONDITIONS (1). LOAD OF 2 REILS LIGHT UNITS - 1KW MAXIMUM. (2). AVAILABLE VOLTAGE FROM DISTRIBUTION TRANSFORMER FOR REILS-240 VOLTS ± 5%. 8. SAMPLE CALCULATION TO DETERMINE THE MAXIMUM DISTANCE BETWEEN THE DISTRIBUTION TRANSFORMER AND THE FURTHEST REILS LIGHT UNIT USING No. 12 AWG WIRE (RESISTANCE=1.62OHMS/ 1000'). 7. THE LIGHT UNITS AND LOCAL CONTROLS ARE IN ACCORDANCE WITH SPECIFICATION L-849. 6. NO ENCLOSURE IS REQUIRED IF THE EQUIPMENT SHOWN IN THE HOUSING IS DESIGNED FOR OUTDOOR SERVICE. 5. LOCAL CONTROL CAN BE OBTAINED FOR REILS IF REQUIRED FOR THE INSTALLAION. THE LOCAL SWITCH IS AS STATED IN CHAPTER 7. 4. THE RUNWAY END IDENTIFER LIGHT SYSTEM IS GROUNDED AS SPECIFIED IN THE PLANS FOR THE INSTALLATION. 3. FUSES AND CIRCUIT BREAKERS SHOULD BE IN ACCORDANCE WITH EQUIPMENT RATINGS. 2. LIGHTENING ARRESTERS FOR POWER AND CONTROL LINES SHOULD BE INSTALLED AS REQUIRED. 1. THE INSTALLATIONS SHOULD CONFORM TO THE APPLICABLE SECTIONS OF THE NATIONAL ELECTRICAL CODE AND LOCAL CODES. NOTES 7/21/2014 AC 150/5340-30H Appendix 1 Figure 87. Typical wiring for REILs multiple operation. 203 204 CC1 CC B10 B30 B100 1A 1B 2A 2B Figure 88. Typical wiring for REIL series operation. R U N W A C B A N Y MEDIUM INTENSITY RUNWAY LIGHTING CIRCUIT SEE NOTE 1 L-816 TYPE II ASSEMBLY LN RC LN RB LN RA L2 L1 REIL REIL 2. AN ADDITIONAL LOAD OF UP TO 3KW MAY BE ADDED TO THE REGULATOR IF THE REILS UNITS ARE EQUIPMENT MANFACTURER'S RECOMMENDATIONS. 3. THE REILS UNITS ARE CONNECTED INTO THE ELECTRICAL CIRCUITS IN ACCORDANCE WITH THE CONNECTED INTO THE RUNWAY LIGHTING CIRCUIT. N CC B10 B30 B100 EXTERNAL JUMPER 1. INSTALL MEDIUM INTENSITY FEEDER CABLES IN COMMON TRENCH WITH REIL FEEDER CABLES. NOTES L-821 CONTROL PANEL 2 SPST TOGGLE SWITCHES 3 POSITION TOGGLE SWITCH (ON-ON-ON) SPST SWITCH 120/240V, 60 Hz S1 S2 L1 L2 L-812 REGULATOR 4 KW L-849 SERIES ADAPTER UNIT WITH CURRENT SENSING OUTPUT RATED INPUT VOLTAGE AC 150/5340-30H Appendix 1 7/21/2014 INCOMING POWER FEED 6.6 AMPS CONSTANT CURRENT INDICATES PRIMARY PLUG INDICATES SECONDARY RECEPTACLE INDICATES SECONDARY PLUG = POWER LEADS WITH APPROPRIATE L-823 CONNECTORS, USE L-824 TYPE C #8 AWG (L-823 CONNECTOR KITS) = TILT SWITCH LEADS, USE #14 AWG MIN 4 5 1 PAPI LIGHT UNIT ASSY SLAVE UNIT C 1 5 3 4 1 PAPI LIGHT UNIT ASSY SLAVE UNIT D NOT TO SCALE NOTE: Delete units C & D for 2-box system FAA L-880 STYLE B (CONSTANT CURRENT) SYSTEM WIRING DIAGRAM FAA L-880 STYLE "B" SYSTEM (WITH TILT SWITCHES) 3 LAMPS PER LIGHT UNIT = CONSOLIDATING HARNESS, TILT SWITCH WIRE ENDS (BLACK & GREEN LEADS) ARE #14 AWG 3 1 = 100W, 6.6/6.6A ISOLATION TRANSFORMER 1 2 2 4 = 300W, 6.6/6.6A ISOLATION TRANSFORMER 1 4 5 3 1 1 5 PAPI LIGHT UNIT ASSY SLAVE PAPI LIGHT UNIT ASSY MASTER 3 UNIT B UNIT A 3 1 INDICATES PRIMARY RECEPTACLE INDICATES FIELD WATERPROOF CUSTOMER SPLICE 7/21/2014 AC 150/5340-30H Appendix 1 Figure 89. FAA L-880 Style B (constant current) system wiring diagram. 205 206 Figure 90. FAA L-880 Style A (constant voltage) system wiring diagram. = OUTGOING POWER FEED FROM POWER & CONTROL UNIT ASSY 1-X TERMINALS, USE #8 AWG MIN = TILT SWITCH LEADS FROM POWER & CONTROL UNIT ASSY TB1 TERMINALS TILT SWITCH A & B, USE #14 AWG MIN = TILT SWITCH LEADS FROM PREVIOUS LIGHT UNIT ASSY, USE #14 AWG MIN 2 3 4 FIELD WATERPROOF CUSTOMER SPLICE = CONSOLIDATING HARNESS, 4/#14 AWG LEADS 2 PAPI LIGHT UNIT "A" ASSY MASTER 1 LEGEND INCOMING POWER FEED: 208 - 240V, 60 Hz OR 250V, 50 Hz POWER AND CONTROL UNIT ASSEMBLY 2 SEE TABLE 1 4 4 3 TO LIGHT UNITS ON/OFF AC INPUT POWER TILT SW B TILT SW A REMOTE B REMOTE A LINE B LINE A TB1 NOTE: DELETE UNITS C & D FOR 2-BOX SYSTEM 3 2 3 PAPI LIGHT UNIT "B" ASSY MASTER 3 LAMP, 4 PROJECTOR POWER CONTROL UNIT POINT PC1 NORTH PAPI LIGHT UNIT "C" ASSY MASTER TABLE 1 2 X1 X2 X3 X4 X5 X6 X7 X8 TO PROJECTOR #1 TO PROJECTOR #2 TO PROJECTOR #3 TO PROJECTOR #4 RED = POWER LEAD WHITE = POWER LEAD BLACK = TILT SWITCH LEAD GREEN = TILT SWITCH LEAD CONSOLIDATING HARNESS LEAD COLOR CODES 4 3 PAPI LIGHT UNIT "D" ASSY MASTER AC 150/5340-30H Appendix 1 7/21/2014 10" [254 mm] 17" [432 mm] 12" [305mm] 21" [533.5 mm] 42" [1067 mm] 21" [533.5 mm] SEE NORE 3 1" [25 mm] NOT TO SCALE 2" [51 mm] PVC SCH. 40 CONDUIT BETWEEN PAPI UNITS AIM TOWARD THRESHOLD CONCRETE FINISHED GRADE FRANGIBLE COUPLING (TYP) 7/21/2014 AC 150/5340-30H Appendix 1 36" [914 mm] SEE NOTE 2 42" [1067 mm] 11" [279 mm] 22" [539 mm] Figure 91. PAPI Light Housing Unit (LHU) installation detail. 207 208 POWER AND CONTROL WIRES (SEE NOTE 1 & 3) 6" [152.4 mm] (MIN) BELOW LOCAL FROST LINE END VIEW 36" [914.4 mm] MAX 18" [457 mm] MIN HORIZONTAL PLAN THROUGH THE RUNWAY CENTERLINE 6. BREAKING-POINT FRANGIBLE COUPLING SHOULD BE LOCATED 3 IN [76.2 mm] MAX ABOVE GRADE. 5. PROVIDE FRANGIBLE COUPLINGS FOR THE LIGHT UNIT AND SUPPLY. THE OUTSIDE DIAMETER OF THE SUPPORTS CAN BE 2.197 IN [55.80 mm] OR 2.375 IN [60.32 mm]. 4. INSTALL POWER AND CONTROL WIRES IN ACCORDANCE WITH THE APPLICABLE SECTIONS OF ITEM L-108 OF STANDARD SPECIFICATIONS FOR CONSTRUCTION OF AIRPORTS. 3. THE TOP OF THE CONCRETE FOUNDATION SHOULD BE SLOPED TO DRAIN TOWARD THE EDGE OF THE FOUNDATION. THE GROUND SURROUNDING SHOULD BE NO MORE THAN THREE INCHES BELOW THE TOP OF THE FOUNDATION. 2. THE SIZE OF THE CONCRETE FOUNDATION SHOULD BE INDICATED ON THE CONSTRUCTION PLANS. 1. CONFORM INSTALLATIONS TO THE APPLICABLE SECTIONS OF THE NATIONAL ELECTRICAL CODE AND LOCAL CODES. NOTES : FRONT VIEW CONCRETE FOUNDATION (SEE NOTE 2) GROUNDING ROD FRANGIBLE COUPLING (SEE NOTE 5) SPECIFICATION L-849 POWER SUPPLY SPECIFICATION L-849 OPTICAL SYSTEM AC 150/5340-30H Appendix 1 7/21/2014 Figure 92. Typical installation details for Runway End Identifier Lights (REILs). 7/21/2014 AC 150/5340-30H Appendix 1 CONSTANT CURRENT REGULATORS NOTE : TRANSFORMERS, DISCONNECTS, ISOLATION SWITCHES, PROTECTIVE DEVICES, POWER QUALITY SENSING DEVICES, ETC. NOT SHOWN. PRIME E/G A-1 ENGINE GENERATOR IN VAULT FEEDER IN CONCRETE ENCASED DUCT OR STEEL CONDUIT, WITHOUT SPLICES OR INTERMEDIATE MANHOLES. ENCLOSURE PRIME CONSTANT CURRENT REGULATORS E/G VAULT ENG/GEN A-2 ENGINE GENERATOR ADJACENT TO VAULT DUAL FEEDER PRIME CONSTANT CURRENT REGULATORS E/G VAULT ENG/GEN A-3 ENGINE GENERATOR REMOTE FROM VAULT CONSTANT CURRENT REGULATORS E/G E/G E/G A-4 AGENCY PRIME POWER AT VAULT Figure 93. Configuration “A” electrical power. 209 AC 150/5340-30H Appendix 1 7/21/2014 INPUT POWER VOLTMETER ADEQUATE FOR HIGH VOLTAGE MEASUREMENTS. SEE NOTE 1. V A AMMETER NOTES : CONTROL CIRCUITS CONSTANT CURRENT REGULATOR 1. Only qualified personnel should take voltage and current measurements. 2. Suitable meters should be used to take voltage and current readings. 3. Power factor correcting capacitors can be obtained in accordance with the regulator manufacturer's recommendations to raise the power factor above 0.7. OUTPUT TO SERIES CIRCUIT TYPICAL CALCULATIONS 1. Measured KVA a. Volts = 2400V b. Amperes = 17.0A c. KVA Input = Volts x Amperes 1000 2400 x 17.0 1000 = 40.8KVA 2. Calculated KVA a. KW = 30 b. Efficiency = 0.92 (obtain this value from applicable advisory circular for regulator, e.g., Specification L-828) c. Power Factor = 0.7 (same as note for b. above) d. KVA Input = KW 30 = 46.6KVA Efficiency x Power Factor 0.92 x 0.7 3. It is normal for the measured KVA to be less than the calculated KVA, however, the calculated KVA should be used for design purposes. The difference in the values can be caused by the regulator having a higher efficiency and power factor than the values used in the calculations or by the load on the regulator. Figure 94. Typical KVA input requirements. 210 83 82 81 DISTRIBUTION TRANSFORMER STANDBY ON RELAY (PREVENTS NO-LOAD OPERATION OF ENGINE GENERATOR SET, SEE NOTE 5) VAULT RED LIGHT TO INDICATE WHEN STANDBY IS RUNNING 74 73 "ENGINE - GENERATOR START" SWITCH FOR USE WHEN CATEGORY II WEATHER IS APPROACHING CONTROL TOWER } 82 81 75 74 73 72 71 TO LIGHTING CIRCUIT OUTPUT L-828 REGULATOR INPUT 2400 VOLTS AC REMOTE CONTROLLED PRIMARY OIL SWITCH UNLESS OTHERWISE SPECIFIED, TO ENGINE GENERATOR SWITCH BOARD (SEE NOTE 4) BYPASS DEVICE (SEE NOTE 2) PRIME POWER 2400 VOLTS AC TRANSFORMER SWITCH TRANSFORMER (SEE NOTE 1) TRANSFORMER TO GENERATOR OF ENGINE GENERATOR SET HIGH-VOLTAGE FUSED CUTOUT 6. THE SEQUENCE OF OPERATION OF THE TRANSFER SWITCH AND ENGINE-GENERATOR SET IS IN ACCORDANCE WITH MANUFACTURER'S RECOMMENDATIONS. 5. IF HIGH-VOLTAGE AND LOW VOLTAGE REGULATIONS ARE SUPPLIED BY A SINGLE ENGINE-GENERATOR, PROVIDE THE NECESSARY ACCESSORIES AND SECTIONALIZE THE REQUIRED LOADS FROM LOADS NOT TO BE SUPPLIED BY STANDBY POWER. 4. AT CATEGORY II LOCATIONS, USE A REMOTE CONTROLLED SWITCH ON THE L-821 PANEL TO ACTIVATE THE CIRCUIT REQUIRED TO START ENGINE-GENERATOER WHEN CATEGORY II WEATHER IS APPROACHING. A RED INDICATOR LIGHT ON THE L-821 PANEL INDICATES "STANDBY ON" WHEN THE ENGIMNE-GENERATOR SET IS RUNNING. 3. THE RELAY SHOWN IN THE REGULATOR'S CONTROL CIRCUIT IS NOT REQUIRED IF THE ENGINE GENERATOR IS SET IS DESIGNED TO OPERATE UNDER NO-LOAD CONDITIONS. 2. PROVIDE A BYPASS SWITCH TO PERMIT RUNNING THE ENGINE GENERATOR ON MANUAL START-STOP TO FACILITATE SERVING. SELECT A BY-PASS SWITCH IN ACCORDANCE WITH FAA-E-2083. 1. TRANSFORMERS IN THE PRIME POWER AND THE REGULATOR INPUT CIRCUITS ARE NOT REQUIRED IF A SUITABLE HIGH VOLTAGE AUTOMATIC SWITCHING SYSTEM IS USED. NOTES: 7/21/2014 AC 150/5340-30H Appendix 1 Figure 95. Typical wiring diagram for configuration “A” electrical power. 211 212 PIPE HANGER SERIES OUTPUT CABLE WIREWAY SERIES 'CUT-OUT ENCLOSED HIGH VOLTAGE PRIME POWER CONTROL CIRCUIT WIREWAY HIGH VOLTAGE FUSE CUT-OUTS CONDUIT SUPPORT TRANSFORMERS (SEE FIGURE 95) CONDUIT GENERATOR TRANSFER SWITCH (SEE NOTE 1) Figure 96. Typical equipment layout for configuration “A” electrical power. DETAIL "A" MUFFLER EXHAUST PIPE WALL PLATE OUTSIDE AIR EXHAUST OF ENGINE - GENERATOR SET EXHAUST PIPE SLOPE END 3" [76 cm] BELOW BEND 2. TYPICAL FLOOR SPACES FOR A 37.5 KVA ENGINE GENERATOR SET WITH AUXILIARY EQUIPMENT ARE 12' WIDTH X 16' LENGTH [3.6 M WIDTH X 4.8 M LENGTH] AND 15' WIDTH X 17' LENGTH [4.5 M WIDTH X 5.1 M LENGTH] RESPECTIVELY. SPACES FOR UNITS LARGER THAN 75 KVA SHOULD BE IN ACCORDANCE WITH MANUFACTURER'S RECOMMENDATIONS. 1. THE TRANSFER SWITCH IS NOW REWIRED TO BE MOUNTED ON THE ENGINE GENERATOR MOUNTING PAD. IT MAY BE WALL MOUNTED OR INSTALLED AT ANY CONVENIENT LOCATION. NOTES OUTSIDE AIR INTAKE TO ENGINE-GENERATOR SET FLEXIBLE AIR DUCT FLEXIBLE PIPE EXHAUST PIPE TO MUFFLER (SEE DETAIL A) FUEL LINES ENGINE TO BATTERIES CONDUIT SUPPORT SHORT NIPPLE CONDUIT CONDUIT SUPPORT EQUIPMENT LAYOUT FOR CONFIGURATION "A" POWER GROUND ROD AND CLAMP L-828 REGULATOR REMOTE CONTROLLED PRIMARY OIL SWITCH TO REMOTE CONTROLLED PRIMARY OIL SWITCH TO TRANSFORMERS IN PRIME POWER CIRCUIT AND REGULATOR INPUT CIRCUIT AC 150/5340-30H Appendix 1 7/21/2014 7/21/2014 AC 150/5340-30H Appendix 1 Figure 97. Configuration “B” electrical power. 213 214 83 73 74 81 82 CONTROL TOWER 71 72 73 74 75 81 82 83 DISTRIBUTION TRANSFORMER VAULT TO LIGHTING CIRCUIT OUTPUT INPUT 2400 VOLTS AC REMOTE CONTROLLED PRIMARY OIL SWITCH LOW VOLTAGE TRANSFER SWITCH AUTOMATIC TRANSFER TRANSFORMERS NOTE: THE TRANSFORMERS SHOWN ARE NOT REQUIRED IF A SUITABLE HIGH VOLTAGE AUTOMATIC SWITCHING SYSTEM IS USED. TRANSFORMER ALTERNATE PRIME POWER 2400 VOLTS AC PRIME POWER-2400 VOLTS AC GANGED FUSED OUTPUT AC 150/5340-30H Appendix 1 7/21/2014 Figure 98. Typical wiring diagram for Configuration “B” electrical power. 7/21/2014 AC 150/5340-30H Appendix 1 L-821 CONTROL PANEL IN TOWER CONTROL CABLE VAULT PRIME POWER REMOTE CONTROLLED PRIMARY OIL SWITCH L-828 REGULATOR 120VOLT 60 Hz FROM SOURCE CONNECTED TO PRIME POWER TO PRIME POWER CABLES TO SERIES CIRCUIT Figure 99. Typical wiring diagram for Configuration “C” power. 215 AC 150/5340-30H Appendix 1 7/21/2014 TOP OF PAVEMENT RING 1/8" [3mm] BELOW PAVEMENT SURFACE DIAMETER OF FLANGE RING W/PAVEMENT RING PLUS 1/2" [13mm] FLEXIBLE LIQUID SEALER, P-605 INSET LIGHT FIXTURE PAVEMENT SURFACE FLANGE RING W/ PAVEMENT RING 3/4" [19mm] SPACER RING AS REQUIRED L-868 STEEL BASE MINIMUM 3/4" [19mm] BOLT PROTRUSION RIGID CEMENTING COMPOUND P-606 NOTE: APPLY THIN LAYER OF SELF-LEVELING SILICONE (RTV118) BETWEEN L-868 BASE, SPACERS, AND FLANGE RING DETAIL 'X' (RECOMMENDED METHOD) 2' TO 4" [51mm -102 mm] DIAMETER CORE DRILL EQUAL 5/8" [16mm] PLYWOOD COVER & 1/8" [3 mm] MUD PLATE FLEXIBLE PAVEMENT OR OVERLAY ALIGNMENT JIG EXISTING BASE SECTION NEW CONCRETE ANCHOR EXISTING PAVEMENT OR COMPACTED BASE HEIGHT OF BASE, FLANGE RING AND LIGHT STEP 1 STEP 2 (PRIOR TO PAVING) LARGE CORE DRILL DIAMETER OF FLANGE RING W/PAVEMENT RING PLUS 1/2" [13mm] (AFTER PAVING AND COMPACTING) SEE DETAIL 'X' INSET LIGHT FIXTURE FLANGE RING TOP SECTION STEP 3 STEP 4 CEMENTING COMPOUND COMPLETED INSTALLATION FLEXIBLE PAVEMENT OR OVERLAY INSTALLATION NOT TO SCALE NOTE: TYPICAL INSTALLATION IN NEW FLEXIBLE PAVEMENT OR OVERLAY OF FLEXIBLE OR RIGID (PCL) PAVEMENT. Figure 100. Flexible pavement or overlay installation. 216 4" [102 mm] L 868 BASE 6" [152 mm] MINIMUM 12" [305 mm] MINIMUM VARIES CONDUIT OPENING STEEL REINFORCEMENT CAGE #4 BARS ANCHOR RING COVER/SPACERS (AS REQUIRED) ADJUSTMENT LEGS ALIGNMENT JIG TOO HIGH MAY RESULT IN A MORE COSTLY CORRECTIVE ACTION. 3. THICKER FLANGE RINGS OR SPACER RINGS MAY BE USED FOR CORRECTING SPACING. HOWEVER, POSITIONING THE BASE 2. IN SETTING THE BASE ELEVATION, ALLOW FOR AT LEAST 1/2 IN [13 mm] VARIATION IN THEORETICAL PAVEMENT SURFACE ELEVATION PLUS 1/4 INCH (6 mm) ADDITIONAL SAFETY MARGIN. 1. POSITION THE BASE TO PERMIT PASSAGE OF PAVING MACHINE AND TO ACCOMMODATE THE FLANGE RING AND FIXTURE. NOTES: CONCRETE ANCHOR COMPACTED SUBBASE 3" [76 mm] MIN. 3" [76 mm] (APPROX.) BELOW THEORETICAL PAVEMENT SURFACE ELEVATION IS CRITICAL (SEE NOTES) 7/21/2014 AC 150/5340-30H Appendix 1 Figure 101. Use of alignment jig, no reference edge available, non-adjustable base and conduit system. 217 218 4" [102 mm] L 868 BASE 6" [152 mm] MINIMUM 12" [305 mm] MINIMUM CONDUIT OPENING EXISTING PAVEMENT ALIGNMENT JIG VARIES STEEL REINFORCEMENT CAGE #4 BARS ANCHOR RING COVER/SPACERS (AS REQUIRED) TOO HIGH MAY RESULT IN A MORE COSTLY CORRECTIVE ACTION. 3. THICKER FLANGE RINGS OR SPACER RINGS MAY BE USED FOR CORRECTING SPACING. HOWEVER, POSITIONING THE BASE 2. IN SETTING THE BASE ELEVATION, ALLOW FOR AT LEAST 1/2 IN [13 mm] VARIATION IN THEORETICAL PAVEMENT SURFACE ELEVATION PLUS 1/4 INCH (6 mm) ADDITIONAL SAFETY MARGIN. 1. POSITION THE BASE TO PERMIT PASSAGE OF PAVING MACHINE AND TO ACCOMMODATE THE FLANGE RING AND FIXTURE. NOTES: CONCRETE ANCHOR COMPACTED SUBBASE 3" [76 mm] MIN. 3" [76 mm] (APPROX.) BELOW THEORETICAL PAVEMENT SURFACE ELEVATION IS CRITICAL (SEE NOTES) AC 150/5340-30H Appendix 1 7/21/2014 Figure 102. Use of alignment jig, reference edge available, non-adjustable base and conduit system. 7/21/2014 AC 150/5340-30H Appendix 1 457mm [18"] DIA 76mm [3"] 336mm [13.25"] DIA LOCATION OF WIRE ENTRANCE IS OPTIONAL 51mm [2"] 10mm [3/8"] WIRE WAY FAA L-850C, D or E FLEXIBLE LIQUID SEALER (P-605) 38mm [1.5"] 25mm [1"] MIN. 'O'-RING 108mm [4.25"] FIXTURE LEADS EMBEDDING COMPOUND (P-606) 25mm [1"] 6mm [1/4"] 322.33mm [12.69"] DIA RIGID PAVEMENT SHALLOW BASE METHOD (REQUIRES PRIOR APPROVAL) IN-PAVEMENT SHALLOW BASE RUNWAY EDGE END OR THRESHOLD LIGHT NOT TO SCALE NOTES: 1. USE SEALANTS AND EMBEDDING COMPOUNDS THAT ARE CHEMICALLY COMPATIBLE WITH THE PAVEMENT MATERIAL. IT IS EXTREMELY IMPORTANT TO CAREFULLY RESEARCH PAST USE HISTORY OF THE SEALANT TO BE SPECIFIED. 2. CORE DIMENSIONS SHALL BE VERIFIED WITH FIXTURE MANUFACTURER PRIOR TO CORE DRILLING. Figure 103. In-pavement shallow base runway edge end or threshold light. 219 AC 150/5340-30H Appendix 1 7/21/2014 13" [33.0cm] 2" [50.8cm] 5/8" [16mm] WIDE WIREWAY 2" [50.8cm] 1" [25mm] L-850A OR B FIXTURE FLEXIBLE LIQUID SEALER (P-605) 5.25" [133mm] FIXTURE LEADS 5.75" [146mm] 1" [25mm] RIGID PAVEMENT 1/4" [6mm] (REF) 12.69" [322mm] EMBEDDING COMPOUND (P-606) SHALLOW BASE SHALLOW BASE METHOD (REQUIRES PRIOR APPROVAL) IN-PAVEMENT SHALLOW BASE RUNWAY CL OR TDZ LIGHT NOT TO SCALE NOTES: 1. USE SEALANTS AND EMBEDDING COMPOUNDS COMPATIBLE WITH THE PAVEMENT MATERIAL. IT IS EXTREMELY IMPORTANT TO CAREFULLY RESEARCH PAST USE HISTORY OF THE SEALANT TO BE SPECIFIED. 2. CORE DIMENSIONS SHALL BE VERIFIED WITH FIXTURE MANUFACTURER PRIOR TO CORE DRILLING. Figure 104. In-pavement shallow base runway centerline or TDZ light. 220 7/21/2014 AC 150/5340-30H Appendix 1 SEE DETAIL "B" NO LARGER THAN THE FIXTURE O.D. PLUS 1" [25 mm] AS SPECIFIED BY FIXTURE MANUFACTURER. FLEXIBLE PAVEMENT CENTERLINE OR RIGID PAVEMENT CENTERLINE DUMMY JOINTS. P-606 (RIGID PAVEMENT) ITEM P-605 TYPE III SEALER 3/8" [10 mm] EXISTING JOINT SEAL P-605 12" [305 mm] #10 WIRES IN OPTIONAL PLASTIC SLEEVE 1/2" MIN. 1/2" 1/8" [3 mm] TO 1/4" [6 mm] [13 mm] [13 mm] P-605, TYPE III (FLEXIBLE PAVEMENT) JOINT * 2-1/c #10 WIRES RIGID PAVEMENT SECTION A-A 1/2" SEALER [13 mm] SAWING DETAIL AT JOINT INTERSECTION DETAIL A MIN. 1/2" [13 mm] MIN. [10 mm] 1/8" [3 mm] TO 1/4" [6 mm] 1 1/4" 3/8" [10 mm] 2-1/c #10 WIRES SECTION B-B EXISTING TAXIWAY CENTERLINE DUMMY JOINT USED AS WIREWAY 2" [51 mm] 2" [51 mm] 1" [25 mm] 1" [25 mm] 1" [25 mm] 1" [25 mm] 2 1/4" [51 mm] AS SPECIFIED BY THE FIXTURE MANUFACTURER 3/8" [10 mm] 3/8" [10 mm] DETAIL B NOTES: 1. WIRES ARE NOT LESS THAN 1/2" (13 mm) BELOW JOINT SEAL COMPOUND. 2. WHEN THERE IS NO EXISTING DUMMY CENTERLINE JOINT SAW LONGITUDINAL WIREWAY IN ACCORDANCE WITH SECTION A-A. 3. DETAIL B IS FOR BASE-MOUNTED FIXTURES ONLY. USE SECTION A-A FOR DIRECT MOUNTED FIXTURES. Figure 105. Sawing and drilling details for in-pavement taxiway centerline lights . 221 2-1/C#10 WIRES PREINSULATED CONNECTORS P-606 PASTE SEALER TEMPORARY PLUG IN BASE WIRE ENTRANCE WIRING DIAGRAM FOR BASE-MOUNTED LIGHT ASSEMBLY TAXIWAY CENTERLINE DUMMY JOINT IN RIGID PAVEMENT OR TAXIWAY CENTERLINE IN FLEXIBLE PAVEMENT WIRE SPLICES MADE IN BASE BASE-MOUNTED LIGHT ASSEMBLY BASE 2" [51 mm] 222 P-606 TYPE LIQUID SEALER BASE MOUNTED FIXTURE PREINSULATED CONNECTORS P-606 TYPE PASTE SEALER WIRING DIAGRAM FOR DIRECT-MOUNTED LIGHT ASSEMBLIES 2-1/C#10 WIRES WIRE SPLICES MADE IN WIREWAY WITH PREINSULATED CONNECTORS DIRECT-MOUNTED LIGHT ASSEMBLIES P-606 LIQUID SEALER AC 150/5340-30H Appendix 1 7/21/2014 Figure 106. Wiring details for direct- and base-mounted taxiway centerline lights. 7/21/2014 AC 150/5340-30H Appendix 1 1-1/C-#8, 5000V CABLE TAXIWAY SURFACE 2-1/C-#10, 600V WIRES TWY EDGE PLAN VIEW BACK FILL WIREWAY WITH ITEM P-606 SEALER OR P-605 AS SPECIFIED TAXIWAY SURFACE GRADE 2-1/C-#10, 600V WIRES A ANCHOR IN PAVEMENT L-867 BASE TAXIWAY BASE/SUBBASE 1" CONDUIT (25 mm) A PROFILE TAXIWAY CENTERLINE LIGHTING TRANSFORMER HOUSING (L-867 BASE) 1 2 3 1-1/C-#8, 5000V CABLE FOR CENTERLINE LIGHTING CIRCUITS. SEE NOTE 1. 4 5 6 2" (51 mm) CONDUIT 2-1/C-#10, 600V SECONDARY WIRES TO LIGHTS THROUGH 1" (25 mm) CABLE ENTRANCE HUB SECTION A-A NOTES: 1. THE PRIMARY CABLES ARE INSTALLED IN ACCORDANCE WITH ITEM L-108 OF AC 150/5370-10. 2. THE L-867 LIGHT BASE AND TRANSFORMER ARE INSTALLED IN SAME MANNER AS DIRECT MOUNTED CENTERLINE AND TDZ FIXTURES. CONNECTOR L-823 CONNECTORS SEE AC 150/5345-26 1 RECEPTACLE, CLASS B, TYPE I, STYLE 10 2 PLUG, CLASS A, TYPE I, STYLE 2 3 PLUG, CLASS B, TYPE II, STYLE 4 4 RECEPTACLE, CLASS A, TYPE II, STYLE 8 5 RECEPTACLE, CLASS A, TYPE I, STYLE 9 6 PLUG, CLASS B, TYPE I, STYLE 3 Figure 107. Typical transformer housing and conduit installation details for taxiway centerline lights. 223 AC 150/5340-30H Appendix 1 7/21/2014 PAVEMENT EDGE (OR DEFINED RUNWAY EDGE) 16" 14" [40.6 cm] [35.5 cm] 5' [1.5 M] 6' [1.8 M] 22" 20" [55.8 cm] 18" [50.8 cm] [45.7 cm] 7' [2.1 M] 8' [2.4 M] 9' [2.7 M] 24"-30" [60.9 cm 76.2 cm] 10' [3.0 M] IN THIS AREA, THE FIXTURE HEIGHT MAY BE INCREASED 2" PER FOOT [5 cm PER 30 cm]. THE MAXIMUM FIXTURE HEIGHT 10 FEET [3 M] FROM THE TAXIWAY EDGE IS 30" [76.2 cm] ABOVE GRADE 2' TO 5' [0.7M TO 1.5 M] IN THIS AREA, MAXIMUM FIXTURE HEIGHT IS 14" [35.5cm] 10' [3.0 M] NOTES: 1. WHEN LIGHTS ARE ELEVATED ABOVE 14 IN [35.5 cm] (STANDARD HEIGHT), A MINIMUM CLEARANCE OF 6 IN [15.2 cm] MUST BE MAINTAINED BETWEEN THE FIXTURE AND ANY OVERHANGING PART OF AN AIRCRAFT. 2. NOT APPLICABLE TO RUNWAY THRESHOLD/END LIGHTS (TYPES L-861E, L-861SE, L-862E AND L-862). 3. APPLICABLE TO ELEVATED EDGE REFLECTORS. Figure 108. Adjustment of edge light elevation for high snowfall areas. 224 7/21/2014 AC 150/5340-30H Appendix 1 1/2' [0.1 M] STROKE LETTERS IMPRESSED 1/4' [0.05 M] INTO CONCRETE 4" [0.1 M] TYP. 3' [0.9 M] TYPICAL NUMBER AND SIZE OF DUCTS INSTALLED BENEATH MARKER DUCT 2-3" SPLICE CABLE 24' [7.3 M] TYP ARROW TO INDICATE DIRECTION OF CABLE RUN 4" [0.1 M] MIN. 1/4" [6 mm] TYP. PLAN VIEWS CONCRETE SECTION VIEW NOTES : 1. PLACE MARKERS WHERE SHOWN ON PLANS AND APPENDIX 5-2 ELECTRICAL NOTES, SHEET 9, 6 THROUGH 30. 2. COST OF CONCRETE MARKERS IS INCIDENTAL TO THE ASSOCIATED ITEMS OF DUCT OR CABLE. 3. EDGE EXPOSED CONCRETE WITH A 1/4" [6 mm] RADIUS TOOL. 4. EMPLOY THE FOLLOWING METHODS WHERE ADDITIONAL SPACE TO FIT THE LEGEND IS REQUIRED: A. REDUCE LETTER SIZE TO 3" HIGH, 2" WIDE [76 mm HIGH, 51 mm WIDE] B. INCREASE THE MARKER SIZE TO 30" X 30" [0.9 M X 0.9 M] MAX. C. PROVIDE ADDITIONAL MARKERS PLACED SIDE BY SIDE. CABLE AND DUCT MARKERS NOT TO SCALE Figure 109. Cable and duct markers. 225 226 Figure 110. Counterpoise installation. 6" [15 cm] (DEPTH TO TOP OF GROUNDING ROD) GROUND CONNECTOR 4. THE NUMBER OF GROUND RODS IS SITE SPECIFIC AND MAY DEPEND ON SOIL RESISTIVITY. 3. COST OF GROUND RODS IS INCIDENTAL TO THE ASSOCIATED ITEMS REQUIRING GROUNDING UNLESS OTHERWISE SPECIFIED. 2. INSTALL GROUND ROD AT MAXIMUM 500' [152 .4 M] SPACING. USE GROUND ROD TO TERMINATE THE COUNTERPOISE AT BOTH ENDS OF DUCT. : SAFETY (EQUIPMENT) GROUND ROD L-824 CABLE 8" [20 cm] (DEPTH OF COUNTERPOISE) FINISHED GRADE AIRFIELD LIGHT ASSEMBLY 1. TYPE AND MINIMUM NUMBER OF GROUND RODS ARE AS SPECIFIED ON THE PLAN. NOTES 5/8" DIA x 8' [1.5 cm DIA X 2.4 M] LONG GROUND ROD COPPERWELD OR EQUIV EXOTHERMIC WELDED CONNECTION #6 AWG , BARE, SOLID COPPER COUNTERPOISE PAVEMENT 6" [15 cm] (DEPTH TO TOP OF GROUNDING ROD) 5' [1.5 M] 10' [3.0 M] (REF) AC 150/5340-30H Appendix 1 7/21/2014 7/21/2014 AC 150/5340-30H Appendix 1 CONTROL TOWER POWER CIRCUITS CONTROL CIRCUITS PRIMARY CONTROL PANEL COMMERCIAL 480V, 3Ø ENGINE GENERATOR ROOM OR SHELTER AUTOMATIC POWER TRANSFER (15 SECONDS) CONTROL CABLES 120V STANDBY POWER SYSTEM CONTROL POWER (TYPICAL) 480V, 3Ø SUPPLY LIGHTING VAULT 120V TRANSFER SWITCH LIGHTS, UTILITIES PILOT RELAY PANELS TRANSFER RELAY PANELS SECONDARY CONTROL PANEL SERIES REG 120/240V 120V LOCAL DISTRIBUTION TRANSFORMER 2400 120/240V 120/240V POWER SUPPLY SERIES REG SERIES SELECTOR SWITCH(ES) CONTACTORS VISUAL AID 6.6A OR 20A SERIES CIRCUIT TO LIGHTING SYSTEMS VISUAL AID 120/240V MISC. LIGHTING CIRCUITS Figure 111. Power and control system block diagram. 227 AC 150/5340-30H Appendix 1 7/21/2014 ONLY CONTROL CIRCUITS SHOWN CONTROL TOWER PRIMARY CONTROL PANEL ENGINE-GENERATOR ROOM OR SHELTER AUTOMATIC POWER TRANSFER PROGRAMMABLE LOGIC CONTROLLER STANDBY POWER SYSTEM 6-PAIR #19AWG OR FIBER OPTIC CABLE LIGHTING VAULT SERIES REG SECONDARY CONTROL PANEL PROGRAMMABLE LOGIC CONTROLLER PROGRAMMABLE LOGIC CONTROLLER MANUAL CONTROL TRANSFER UNIT SERIES REG SERIES SELECTOR SWITCH SERIES REG Figure 112. Typical PLC control system block diagram. 228 VISUAL AIDS SERIES LIGHTING CIRCUIT VISUAL AIDS MISC. LIGHTING CIRCUITS 7/21/2014 AC 150/5340-30H Appendix 1 CONTROL TOWER PRIMARY DISPLAY MONITOR COMPUTER WITH DIGITAL INTERFACE DIGITAL MODEM ONLY CONTROL CIRCUITS SHOWN ENGINE-GENERATOR ROOM OR SHELTER AUTOMATIC POWER TRANSFER STANDBY POWER SYSTEM 6-PAIR #19AWG OR FIBER OPTIC CABLE LIGHTING VAULT SERIES REG SECONDARY CONTROL PANEL DIGITAL MODEM COMPUTER WITH DIGITAL INTERFACE SERIES REG SERIES SELECTOR SWITCH SERIES REG VISUAL AIDS SERIES LIGHTING CIRCUIT VISUAL AIDS MISC. LIGHTING CIRCUITS Figure 113. PC control system block diagram. 229 AC 150/5340-30H Appendix 1 7/21/2014 This page intentionally left blank. 230 7/21/2014 AC 150/5340-30H Appendix 2 Appendix 2. Airport Technical Advisory. Subject: Electromagnetic interference (EMI) induced by L-828, SCR Type, Constant Current Regulators (CCRs). Some airports have experienced excessive levels of EMI which degrades the performance of some of the airport’s air navigational systems, i.e., RVRs, glide slope localizers, ATCTS, etc., SCR type, L-828, CCRs, are the likely sources of EMI due to their inherent operating characteristics. The following are some of the cautionary steps that may help decrease EMI and/or its adverse effects in the airport environment. 1. Cables for airfield lighting circuits should not be installed in the same conduit, cable duct or duct bank as control and communication cables. 2. Cables for airfield lighting systems should not be installed such that they cross control and/or communications cables. 3. In some cases, harmonic filters may be installed at the regulator output to reduce the EMI emitted by the CCR. These filters are available from some CCR manufacturers. 4. Spare control and communications cables should be grounded. 5. Inform manufacturers, designers, engineers, etc., about the existing navigational equipment and the potential for interference. 6. Electromagnetic compatibility between new equipment and existing equipment should be a requirement in project contracts. Operational acceptance test(s) may be required to verify compliance. For more information contact the FAA Office of Airport Safety and Standards, FAA Engineering, 800 Independence Avenue, SW, Washington, DC 20591. 231 AC 150/5340-30H Appendix 2 7/21/2014 This page intentionally left blank. 232 7/21/2014 AC 150/5340-30H Appendix 3 Appendix 3. Terms and Acronyms. AC Alternating Current Accelerate-stop distance available The runway plus stopway length declared available and suitable for the acceleration and deceleration of an airplane aborting a takeoff AIP Airport Improvement Program ALD Available Landing Distance ALS Approach Lighting System ALSF Approach Lighting System with Sequenced Flashing Lights ANSI American National Standards Institute ASDA Accelerated-stop distance available ASTM American Society for Testing and Materials ATC Air Traffic Control ATCT Airport Traffic Control Tower CAN/CSA Canadian Standards Association CAT I Facility providing operation down to 200 ft. (61 m) decision height and runway visual range not less than 2,400 ft. (732 m) CAT II Facility providing operation down to 100 ft. (30 m) decision height and runway visual range not less than 1,200 (366 m) ft. CAT III Facility providing operation with no decision height limit and along the surface of the runway with external visual reference during final phase of landing and with a runway and runway visual range not less than 600 ft. (183 m), down to 0. CCR Constant Current Regulator Cd Candela (a unit of luminous intensity) CL Center Line CTAF Common Traffic Advisory Frequency DC Direct Current DEB Direct Earth Burial 233 AC 150/5340-30H Appendix 3 7/21/2014 Declared Distances The distances declared available and suitable for satisfying the airplane takeoff run, takeoff distance, accelerate-stop distances, and landing distance requirements. The distances are ASDA, LDA, TORA and TODA. Displaced Threshold A threshold that is located at a point on the runway other than the designated beginning of the runway. DWG Drawing E-982 Steady-burning Approach Lights EB Engineering Brief EMI Electromagnetic Interference EMT Electro-Mechanical Tubing FAA Federal Aviation Administration HIRL High Intensity Runway Edge Lights I/O Input/Output ICEA Insulated Cable Engineers Association IEEE Institute of Electrical and Electronics Engineers IFR Instrument Flight Rules ILS Instrument Landing System ISO International Standards Organization KV Kilovolt KVA Kilovolt Ampere KW Kilowatt L-850C Style 3 Flush in-pavement light fixture L-852D Taxiway centerline for CAT III L-852E, F Runway Guard Light in-pavement L-852G Combination Runway Guard L-852G/S Combination Runway Guard/Stop Bar Light in-pavement 234 7/21/2014 AC 150/5340-30H Appendix 3 L-852S Stop Bar Light in-pavement L-853 Reflective Markers L-854 Radio Controller (Pilot Controlled Lights) L-858R, Y, L, B Guidance Signs L-860 Low-Intensity Elevated Light L-861 Medium-Intensity Elevated Runway/Taxiway Light L-862 High-Intensity Elevated Runway Edge Light L-867 Non-load Bearing Base Cans L-868 Load Bearing Base Cans L-880/ L-881 Precision Approach Path Indicators (PAPI) L-884 Land and Hold Short Operations (LAHSO) Power Control Unit (PCU) LAHSO Land and Hold Short Operations Landing Distance Available The runway length declared available and suitable for a landing aircraft. LDA Landing Distance Available LDIN Lead-In Lighting System LHU Light Housing Unit LIRL Low Intensity Runway Edge Lights MALS Medium-intensity Approach Lighting System MALSF Medium-intensity Approach Lighting System with Sequenced Flashers MALSR Medium-intensity Approach Lighting System with Runway Alignment Indicator Lights MIRL Medium Intensity Runway Edge Lights MITL Medium Intensity Taxiway Lights MLS Microwave Landing System 235 AC 150/5340-30H Appendix 3 7/21/2014 NAS National Airspace System NEC National Electrical Code NEMA National Electrical Manufacturers Association NFPA National Fire Protection Association Non-precision Approach Runway Runway with only horizontal guidance available Non-precision Instrument Runway A runway having an existing instrument approach procedure utilizing air navigation facilities with only horizontal guidance for which a straight-in or side-step non-precision approach procedure has been approved. NOTAM Notice To Airmen NRTL Nationally Recognized Testing Laboratory OCS Obstacle Clear Surface ODALS Omnidirectional Approach Lighting System OFZ Obstacle Free Zone OSHA Occupational Safety and Health Administration PAPI Precision Approach Path Indicator PAR Precision Approach Radar PC Point of Curvature PCU Power and Control Unit PLC Programmable Logic Controller POFZ Precision Obstacle Free Zone Precision Approach Runway Full instrument approach procedure and equipment available (ILS or MLS) Precision Instrument Runway A runway having an existing instrument approach procedure utilizing air navigation facilities with both horizontal and vertical guidance for which a precision approach procedure has been approved. PT Point of Tangency 236 7/21/2014 AC 150/5340-30H Appendix 3 RCL Runway Centerline Lighting REIL Runway End Identifier Lights ROFA Runway Object Free Area RPZ Runway Protection Zone RSA Runway Safety Area RSAT Runway Safety Action Team Runway Environment The physical runway and the areas surrounding the runway out to the holding position marking. Runway Object Free Area (ROFA) An area on the ground centered on a runway provided to enhance the safety of aircraft operations by having the area free of objects, except for objects that need to be located in the OFA for air navigation or aircraft ground maneuvering purposes. Runway Protection Zone (RPZ) An area off the runway end used to enhance the protection of people and property on the ground. Runway Safety Area (RSA) A defined surface surrounding the runway prepared or suitable for reducing the risk of damage to airplanes in the event of an undershoot, overshoot, or threshold. RVR Runway Visual Range RWSL Runway Status Lights SCR Silicon Controlled Rectifier SMGCS Surface Movement Guidance and Control System SPDT Single Pole Double Throw Takeoff distance available The TORA plus the length of any remaining runway and/or clearway beyond the far end of the TORA. Takeoff runway available The runway length declared available and suitable for the ground run of an airplane taking off. TDZ Touchdown Zone Threshold A line perpendicular to the runway centerline marking the beginning of the runway surface available for a landing. TODA Takeoff distance available 237 AC 150/5340-30H Appendix 3 7/21/2014 TORA Takeoff run available UL Underwriter’s Laboratory UPS Uninterruptible Power Supply VAC Voltage Alternating Current VDC Voltage Direct Current VFR Visual Flight Rules Visual Runway Runway with no instrument approach procedure/equipment 238 7/21/2014 AC 150/5340-30H Appendix 4 Appendix 4. Bibliography. 1. FAA Advisory Circulars, Federal Aviation Regulations, and other publications are available on the FAA website. For an explanation of the Advisory Circular numbering system, see FAA Order 1320.46, Advisory Circular System. a. ACs and Engineering Briefs (EB): Copies of the current edition of the AC may be obtained at no charge from the FAA Website at: www.faa.gov/airports/resources/advisory_circulars/ Copies of EBs may be obtained at no charge from the FAA Website at: www.faa.gov/airports/engineering/engineering_briefs Copies of FAA CertAlerts may be obtained at no charge the FAA website at: www.faa.gov/airports/airport_safety/certalerts/ (1) AC 70/7460-1, Obstruction Marking and Lighting. (2) AC 120-29, Criteria for Approval of Category I and Category II Landing Minima for Approach. (3) AC 120-57, Surface Movement Guidance and Control System (SMGCS). (4) AC 150/5000-13, Announcement of Availability--RTCA Inc., Document RTCA-221. (5) AC 150/5300-13, Airport Design. (6) AC 150/5300-18, General Guidance and Specifications for Submission of Aeronautical Surveys to NGS: Field Data Collection and Geographic Information System (GIS) Standards. (7) AC 150/5340-1, Standards for Airport Markings. (8) AC 150/5340-18, Standards for Airport Sign Systems. (9) AC 150/5340-26, Maintenance of Airport Visual Aid Facilities. (10) AC 150/5345-3, Specification for L-821, Panels for the Control of Airport Lighting. (11) AC 150/5345-5, Circuit Selector Switch. (12) AC 150/5345-7, Specification for L-824 Underground Electrical Cable for Airport Lighting Circuits. (13) AC 150/5345-10, Specification for Constant Current Regulators and Regulator Monitors. (14) AC 150/5345-12, Specification for Airport and Heliport Beacons. (15) AC 150/5345-13, Specification for L-841 Auxiliary Relay Cabinet Assembly for Pilot Control of Airport Lighting Circuits. (16) AC 150/5345-26, Specification for L-823 Plug and Receptacle, Cable Connectors. 239 AC 150/5340-30H Appendix 4 7/21/2014 (17) AC 150/5345-27, Specification for Wind Cone Assemblies. (18) AC 150/5345-28, Precision Approach Path Indicator (PAPI) Systems. (19) AC 150/5345-39, FAA Specification L-853, Runway and Taxiway Retroreflective Markers. (20) AC 150/5345-42, FAA Specification L-867, L-868, Airport Light Bases, Transformer Housing, Junction Boxes, and Accessories. (21) AC 150/5345-43, Specification for Obstruction Lighting Equipment. (22) AC 150/5345-44, Specification for Runway and Taxiway Signs. (23) AC 150/5345-45, Low-Impact Resistant (LIR) Structures. (24) AC 150/5345-46, Specification for Runway and Taxiway Light Fixtures. (25) AC 150/5345-47, Specification for Series to Series Isolation Transformers for Airport Lighting Systems. (26) AC 150/5345-49, Specification L-854, Radio Control Equipment. (27) AC 150/5345-50, Specification for Portable Runway Lights. (28) AC 150/5345-51, Specification for Discharge-Type Flasher Equipment. (29) AC 150/5345-53, Airport Lighting Equipment Certification Program. (30) AC 150/5345-54, Specification for L-884 Power and Control Unit for Land and Hold Short Lighting Systems. (31) AC 150/5345-56, Specification for L-890 Airport Lighting Control and Monitoring Systems (ALCMs). (32) AC 150/5370-2, Operational Safety on Airports During Construction. (33) AC 150/5370-10, Standards for Specifying Construction of Airports. (34) Engineering Brief 64, Runway Status Lights System. (35) Engineering Brief 79, Determining RSA NAVAID Frangibility and Fixed-By-Function Requirements. (36) CertAlert 02-08, PAPI Operation with dew or frost present. b. Electronic copies of FAA Orders may be obtained from: Aeronautical Center, Distribution Services, AMI-700B, @ 405-954-6892. (1) FAA Order 7110.118, Land and Hold Short Operations (LAHSO). (2) FAA Order 6030.20A, Electrical Power Policy. 240 7/21/2014 AC 150/5340-30H Appendix 4 (3) FAA JO 6850.2, Visual Guidance Lighting Systems. (4) FAA Order 6950.11, Reduced Electrical Power Interruptions at FAA Facilities. (5) FAA Order 6950.27, Short Circuit Analysis and Protective Device Case Study. (6) FAA Order 8200.1, United States Standard Flight Inspection Manual . (7) FAA Order 8900.1, Flight Standards Information Systems (FSIMS). c. FAA drawings may be obtained from: FAA William J. Hughes Technical Center NAS Documentation Facility, ACK-1 Atlantic City International Airport New Jersey, 08405 (1) FAA DWG C-6046, Frangible Coupling Type I and Type IA, Details. d. FAA Specifications and Standards may be obtained from: http://www.faa.gov/about/office_org/headquarters_offices/ato/service_units/techops/atc_facilities /cm/dcc/ (1) FAA-C-1391, Installation and Splicing of Underground Cable. (2) FAA-E-2083, Bypass Switch, Engine Generator. (3) FAA-E-2204, Diesel Engine Generator Sets, 10kw to 750kw. (4) FAA-E-2325, Medium Intensity Approach Lighting System with Runway Alignment Indicator Lights. (5) FAA-STD-019e, Lightning and Surge Protection, Grounding, Bonding and Shielding Requirements for Facilities and Electronic Equipment e. Combined Federal Regulations may be obtained from: http://rgl.faa.gov/Regulatory_and_Guidance_Library/rgFar.nsf/MainFrame?OpenFrameSet (1) 14 CFR Part 77, Objects Affecting Navigable Airspace. (2) 14 CFR Part 139, Certification of Airports. f. Electronic copy of the Aeronautical Information Manual (AIM) may be obtained from: www.faa.gov. 2. Federal Specifications. Copies of Federal specifications may be obtained at no charge from: General Services Administration Offices in Washington, DC, and other cities. For access to Federal Specifications go to: 241 AC 150/5340-30H Appendix 4 7/21/2014 http://www.gsa.gov/portal/content/100847 U.S. General Services Administration 1800 F Street, NW Washington, DC 20405 a. Federal Specification J-C-145, Cable, Power, Electrical and Wire, Electrical (Weather-Resistant). b. Federal Specification TT-P-28, Paint, Aluminum, Heat Resisting (1200 Deg. F.). c. FED-STD-595, Colors Used in Government Procurement. 3. American Society for Testing and Materials (ASTM) Specifications, Test Methods, Standard Practices, and Recommended Practices. Copies of ASTM specifications, test methods, and recommended practices may be obtained from: American Society for Testing and Materials. Contact them at: www.astm.org American Society for Testing and Materials 1916 Race Street Philadelphia, PA 19103 a. ASTM C-892, Standard Specification for High Temperature Fiber Blanket Thermal Insulation. b. ASTM D-3407, Standard Test Method for Joint Sealants, Hot Poured, for Concrete and Asphalt Pavements. c. ASTM A-53, Standard Specification for Pipe, Steel, Black and Hot-Dipped, Zinc-coated, Welded and Seamless. d. ASTM-A184, Standard Specification for Fabricated Deformed Steel Bar Mats for Concrete Reinforcement. e. ASTM-A704, Standard Specification for Welded Steel Plain Bar or Rod Mats for Concrete Reinforcement. 4. National Fire Protection Association (NFPA). Copies of the National Electrical Code (NEC) Handbook (NFPA 70), NFPA 70E, Standard for Electrical Safety in the Workplace, and NFPA 780, Standard for the Installation of Lightning Protection Systems, may be obtained at: www.nfpa.org. NFPA 1 Batterymarch Park Quincy, Massachusetts USA 02169-7471 5. American National Standards Institute (ANSI). Copies of ANSI standards may be obtained from the National Standards Institute. Contact them at: www.ansi.org ANSI 1819 L Street, NW, 6th floor Washington, DC 20036 242 7/21/2014 AC 150/5340-30H Appendix 4 a. ANSI/ICEA S-85-625, Telecommunications Cable Air Core, Polyolefin Insulated, Copper Conductor, Technical Requirements 6. RTCA, Incorporated. Copies of RTCA documents may be obtained from: RTCA, Incorporated 1150 18th St. NW, Suite 910 Washington, D.C. 20036 Contact the RTCA Online Store at: www.rtca.org 7. The Design, Installation, and Maintenance of In-Pavement Airport Lighting, by Arthur S. Schai, Library of Congress Catalog Card Number #86-81865. This publication is available free of charge on the FAA website: http://www.faa.gov/airports/ 243 AC 150/5340-30H Appendix 4 7/21/2014 This page intentionally left blank. 244 7/21/2014 AC 150/5340-30H Appendix 5 Appendix 5. Typical Installation Drawings for Airport Lighting Equipment (includes Figures 114-139). The following drawings depict typical installation methods for various types of airport lighting equipment and are acceptable for use on projects funded under the AIP. However, the drawings may need to be revised to accommodate local site conditions and/or special requirements. Details of equipment and installation methods will be provided by manufacturers. 245 AC 150/5340-30H Appendix 5 7/21/2014 L-861 OR L-862 AS SHOWN ON LIGHTING LAYOUT SHEET(S) NUMBER TAG 14' [0.3 M] COVER BOLTS FRANGIBLE COUPLING AND DISCONNECT PLUG 4" [10 cm] CONCRETE BACKFILL L-867 BASE SLOPE FINISHED GRADE AWAY FROM LIGHT SECONDARY LEAD WITH CONNECTOR L-823 CONNECTOR COLOR CODED TAPE FOR WIRE IDENTIFICATION LOCATED WITHIN 6" [15 cm] OF L-823 CONNECTOR PROVIDE 3 FT [0.9 M] MIN SLACK IN EACH PRIMARY CABLE L-830 TRANSFORMER, SIZE AS REQUIRED TO SERVE FIXTURE 1/C, #8.5 KV, L-824 TYPE C CABLE 30" [0.7 M] PVC CONDUIT FROM CAN TO LIGHT CAN (IN & OUT) 2" [5 cm] LD. MIN. CROWN CONDUIT TO A NOMINAL 1% SLOPE FOR DRAINAGE 3/4" [19 mm] DIA WEEP HOLE BRICK (OPTIONAL) 6" [15 cm] MIN SAND BACKFILL HIGH INTENSITY LIGHT - BASE MOUNTED (WHEN CONDUIT IS USED BETWEEN CANS) VIEW IS PERPENDICULAR TO RUNWAY EDGE NOT TO SCALE Figure 114. Typical standard details for runway and taxiway edge lights –high intensity light – non-adjustable base-mounted. 246 7/21/2014 AC 150/5340-30H Appendix 5 L-861 OR L-862 AS SHOWN ON LIGHTING LAYOUT SHEET(S) NUMBER TAG 14" [0.3 M] COVER BOLTS FRANGIBLE COUPLING AND DISCONNECT PLUG 4" [10 cm] CONCRETE BACKFILL L-867 BASE SLOPE FINISHED GRADE AWAY FROM LIGHT SECONDARY LEAD WITH CONNECTOR L-823 CONNECTOR COLOR CODED TAPE FOR WIRE IDENTIFICATION LOCATED WITHIN 6" [15 cm] OF L-823 CONNECTOR PROVIDE 3 FT [0.9 M] MIN SLACK IN EACH PRIMARY CABLE L-830 TRANSFORMER, SIZE AS REQUIRED TO SERVE FIXTURE 1/C, #8.5 KV, L-824 TYPE C CABLE 30" [0.7 M] PVC CONDUIT FROM CAN TO LIGHT CAN (IN & OUT) 2" [5 cm] LD. MIN. CROWN CONDUIT TO A NOMINAL 1% SLOPE FOR DRAINAGE 3/4" [19 mm] DIA WEEP HOLE BRICK 6" [15 cm] MIN SAND BACKFILL MEDIUM / HIGH INTENSITY LIGHT - BASE MOUNTED VIEW IS PARALLEL TO RUNWAY EDGE NOT TO SCALE Figure 115. Typical standard details for runway and taxiway edge lights –medium / high intensity light – non-adjustable base-mounted. 247 AC 150/5340-30H Appendix 5 7/21/2014 TO PAVEMENT EDGE L-861 OR L-862 AS SHOWN ON LIGHTING LAYOUT SHEET(S) FINISHED GRADE ID TAG L-830 TRANSFORMER SIZE AS REQUIRED TO SERVE THE FIXTURE LOCATED 12' [3.6 M] OUTBOARD OF LIGHT SEE NOTE FRANGIBLE COUPLING AND DISCONNECT PLUG 10" [25 cm] MINIMUM SECONDARY LEAD WITH CONNECTOR 12" [30 cm] ANGLE IRON STAKE 18" [0.4 M] MINIMUM L-823 CONNECTORS 30" [0.7 M] 30" CONCRETE ANCHOR RECOMMENDED SIZE: 6" SQUARE X 12" HIGH [15 cm SQUARE X 30 cm HIGH} 1/C, 5KV, L-824 CABLE ENCASE TRANSFORMER, CONNECTORS AND CABLE SLACK IN SAND COLOR CODED TAPE FOR WIRE IDENTIFICATION LOCATED WITHIN 6" [15 cm] OF L-823 CONNECTOR NOTE: STANDARD HEIGHT OF THE L-861/L-862 LIGHT FIXTURE IS 14", [0.3 M] SEE FIGURE 107 FOR HEIGHT ADJUSTMENTS IN HIGH SNOW AREAS. Figure 116. Typical standard details for runway and taxiway edge lights –medium intensity light – stake-mounted. 248 7/21/2014 AC 150/5340-30H Appendix 5 GROUND ROD COUNTERPOISE GROUNDED EVERY 500' [152 .4 M] 2' TO 10' [0.6 M TO 3.0 M] RUNWAY EDGE LIGHT BASE EACH EDGE BASE CAN CONNECTED TO GROUND ROD POWER CABLE 12" [30 cm] MINIMUM COUNTERPOISE COUNTERPOISE GROUNDED EVERY 500' [152.4 M] RUNWAY CENTERLINE LIGHTS COUNTERPOISE RUNWAY CL POWER CABLE EACH RCL BASE CAN CONNECTED TO GROUND ROD NOTE: PROVIDE THE SECOND TRENCH FOR THE COUNTERPOISE. ROUTE THE COUNTERPOISE AROUND THE CAN A MINIMUM OF 12" [30 cm] TOWARDS THE RUNWAY PAVEMENT. TYPICALLY, ANY LIGHTING STRIKE WILL HIT THE CROWN OF THE PAVEMENT FIRST AND MIGRATE ACROSS THE PAVEMENT TOWARDS THE COUNTERPOISE. COUNTERPOISE GUIDANCE (BETWEEN POWER CABLE AND EDGE OF PAVEMENT) GROUND ROD POWER CABLE AND COUNTERPOISE LOCATED IN THE SAME TRENCH (COUNTERPOISE ON TOP) UNDER RUNWAY COUNTERPOISE GROUNDED EVERY 500' [152.4 M] EACH EDGE BASE CAN CONNECTED TO GROUND ROD POWER CABLE COUNTERPOISE BONDED TO THE BASE CAN (DAISY CHAINED) RUNWAY CENTERLINE LIGHTS RUNWAY CL RUNWAY EDGE LIGHT BASE COUNTERPOISE POWER CABLE EACH RCL BASE CAN CONNECTED TO GROUND ROD COUNTERPOISE GUIDANCE (UNDER PAVEMENT) Figure 117. Typical counterpoise and ground rod connections. 249 AC 150/5340-30H Appendix 5 7/21/2014 35 11/2" [3.8 cm] MIN. NOTE: AFFIX NON-CORROSIVE TAG TO FIXTURE FACING RUNWAY WITH SET SCREW, WIRE TIE, OR METAL BAND. NUMERALS SHALL BE ENGRAVED FOR PERMANENT READABILITY. TAG DETAIL NOT TO SCALE Figure 118. Identification (ID) tag detail. 250 7/21/2014 AC 150/5340-30H Appendix 5 COMPACTED BACKFILL 6" [15 cm] COMPACTED COVER SPACERS WIRED IN PLACE HORIZONTALLY TO MAINTAIN 3 INCH [8 cm] SPACING. DUCT COMPACTED SAND BACKFILL BETWEEN DUCT BANKS 3" [8 cm] TYP. 3" [8 cm] SAND BED 3" [8 cm] TYP. TYPICAL MULTIPLE BANK LAYOUT NOTES: 1- DUCTS SHALL BE CROWNED TO A NORMAL 1% SLOPE FOR DRAINAGE. 2- DUCTS ARE 3" [8 cm] UNLESS OTHERWISE SPECIFIED 3- NUMBER OF BANKS AND CONFIGURATION AS SPECIFIED ON THE PLANS. Figure 119. Standard details for underground cable installation – typical multiple bank layout. 251 252 PLASTIC BODY MOLD RESIN SEAL ENDS OF MOLD WITH TAPE PROVIDED IN SPLICE KIT CABLE JACKET REMOVED, "PENCIL" INSULATION Figure 120. Standard details for underground cable installation – Type A. FOR SPLICES IN HOMERUNS AND FOR EXTENSIONS TO EXISTING CABLE ONLY TYPE A NOTE: CONNECTION OF CONDUCTORS MUST BE MADE BY USING CRIMP CONNECTORS AND A CRIMPING TOOL APPROVED BY THE CONNECTOR/LUG MANUFACTURER. THE TOOL MUST PRODUCE A COMPLETE CRIMP BEFORE IT CAN BE REMOVED. THE CRIMPING TOOL USED MUST BE LISTED BY THE L-823 KIT MANUFACTURER. MAKE THE NUMBER AND TYPE OF CRIMPS PER THE KIT MANUFACTURER'S INSTRUCTIONS. COMPRESSION TYPE SLEEVE CONNECTOR. CRIMP WITH TOOL RECOMMENDED BY MANUFACTURER POURING SPOUT AC 150/5340-30H Appendix 5 7/21/2014 RECEPTACLE END PLUG END 2" [5 CM] AFTER SHRINKING (TYP) HEAT SHRINKABLE TUBING WITH INTERNAL ADHESIVE FOR SPLICES FOR USE AT JUNCTION OF HOMERUN WITH LOOP CIRCUIT TYPE B NOTE: CONNECTION OF CONDUCTORS MUST BE MADE BY USING CRIMP CONNECTORS AND A CRIMPING TOOL APPROVED BY THE CONNECTOR/LUG MANUFACTURER. THE TOOL MUST PRODUCE A COMPLETE CRIMP BEFORE IT CAN BE REMOVED. THE CRIMPING TOOL USED MUST BE LISTED BY THE L-823 KIT MANUFACTURER. MAKE THE NUMBER AND TYPE OF CRIMPS PER THE KIT MANUFACTURER'S INSTRUCTIONS. UNDERGROUND CABLE SPEC. L-824, TYPICAL HEAT SHRINKABLE TUBING WITH INTERNAL ADHESIVE ADDITIONAL ADHESIVE COMPOUND FILLER WRAP WITH AT LEAST ONE LAYER OF RUBBER OR SYNTHETIC RUBBER TAPE AND ONE LAYER OF PLASTIC TAPE, ONE-HALF LAPPED, EXTENDING AT LEAST 1 1/2 IN [3.8 CM] ON EACH SIDE OF JOINT. 7/21/2014 AC 150/5340-30H Appendix 5 Figure 121. Standard details for underground cable installation – Type B. 253 254 TYPE C FOR SPLICES AT RUNWAY LIGHTS RECEPTACLE END ADDITIONAL ADHESIVE COMPOUND FILLER Figure 122. Standard details for underground cable installation – Type C. NOT TO SCALE CABLE SPLICES 3. CONNECTION OF CONDUCTORS MUST BE MADE BY USING CRIMP CONNECTORS AND A CRIMPING TOOL APPROVED BY THE CONNECTOR/LUG MANUFACTURER. THE TOOL MUST PRODUCE A COMPLETE CRIMP BEFORE IT CAN BE REMOVED. THE CRIMPING TOOL USED MUST BE LISTED BY THE L-823 KIT MANUFACTURER. MAKE THE NUMBER AND TYPE OF CRIMPS PER THE KIT MANUFACTURER'S INSTRUCTIONS. 2. PROPERLY MATCH THE INSIDE DIAMETER OF CONNECTOR TO THE OUTSIDE DIAMETER OF CABLE. ADDITIONAL ADHESIVE COMPOUND FILLER HEAT SHRINKABLE TUBING WITH INTERNAL ADHESIVE PLUG END WRAP WITH AT LEAST ONE LAYER OF RUBBER OR SYNTHETIC RUBBER TAPE AND ONE LAYER OF PLASTIC TAPE, ONE-HALF LAPPED, EXTENDING AT LEAST 1 1/2 IN [3.8 CM] ON EACH SIDE OF JOINT. 1. SEE LIGHTING LAYOUT SHEET(S) FOR SPLICE TYPE NOTES: L-823 PLUG END FACTORY MOLDED TRANSFORMER LEADS FACTORY MOLDED TRANSFORMER LEADS RECEPTACLE END WRAP WITH AT LEAST ONE LAYER OF RUBBER OR SYNTHETIC RUBBER TAPE AND ONE LAYER OF PLASTIC TAPE, ONE-HALF LAPPED, EXTENDING AT LEAST 1 1/2 IN [3.8 CM] ON EACH SIDE OF JOINT. HEAT SHRINKABLE TUBING WITH INTERNAL ADHESIVE AC 150/5340-30H Appendix 5 7/21/2014 7/21/2014 AC 150/5340-30H Appendix 5 FINISHED GRADE 18" [0.46 M] CABLES AS SHOWN ON LIGHTING LAYOUT SHEET(S) 3" [7.6 CM] PLOWED CABLE Figure 123. Standard details for underground cable installation – plowed cable. 255 AC 150/5340-30H Appendix 5 7/21/2014 9" [17 CM] 6" [15 CM] TYP 6" [15 CM] 4" [10 CM] TOP SOIL, SEED AND MULCH 12" [30 CM] 15" [38 CM] COUNTERPOIISE EARTH BACKFILL 1' MAX SIZE PARTICLES 18" [0.4 M] TYP SAND BACKFILL 100% PASSING NO. 8 SLEEVE 3" [8 CM] 4" [10 CM] FOR 1 AND 2 CABLES (TYP) CABLES 6" [15 CM] FOR 3 AND MORE CABLES (TYP) 3" [7.5 CM] TYP 3" [7.5 CM] TYP 1 6' [1.8 M] TYP 3 2 18" [0.4 M] EARTH BACKFILL 1' MAX SIZE PARTICLES 18' [5.4 M] TYP 21" [0.5 M] 4 4" [10 CM] TOP SOIL, SEED AND MULCH 24" [0.6 M] SAND BACKFILL 100% PASSING NO. 8 SLEEVE 3" [7.5 CM] TYP 3" [7.5 CM] TYP 3" [7.5 CM] TYP 5 6 7 PLOWED CABLE 1. DETAIL NUMBERS INDICATE NO. OF CABLES. 2. INCREASE TRENCHES WITH MORE THAN 7 CABLES 3" [7.5 CM] IN WIDTH FOR EACH ADDITIONAL CABLE. IF SPECIFIED ON PLANS. TWO PARALLEL TRENCHES MAY BE CONSTRUCTED. 3. SHOW DEPTH OF TRENCHES ABOVE UNLESS OTHERWISE SPECIFIED ON THE PLANS. 5. RESTORE ALL DISTURBED SURFACES TO THEIR ORIGINAL CONDITION. COST IS INCIDENTAL TO TRENCH RETURFING MATERIALS AND RATES MAY BE SHOWN ON THE PLAN. 6. THE COUNTERPOISE TO BE ABOVE CABLES ONLY WHERE THE CABLES ARE NOT ADJACENT TO PAVEMENT. FOR LOCATION OF COUNTERPOISE RUN PAVEMENT SEE FIGURE 109. 4. SAND BACKFILL MAY BE WAIVED BY THE ENGINEER IF THE EXISTING SOIL MEETS THE BACKFILL REQUIREMENTS. Figure 124. Standard details for underground cable installation – plowed cable. 256 3/4" [19 MM ] DIA. WEEP HOLE I/C,#8.5KV L-824 TYPE C CABLE 18' [5.4 M] BELOW GRADE FINISHED GRADE COLOR CODED TAPE FOR WIRE IDENTIFICATION LOCATED WITHIN 6" [15 CM] OF L-823 CONNECTOR COVER BOLTS L-867 STEEL COVER NOT TO SCALE SIGN - SINGLE PEDESTAL BRICK L-858-SIGN L-867 BASE ON 6" [15 CM] MIN. SAND BACKFILL L-823 CONNECTORS L-830 TRANSFORMER, SIZE AS REQUIRED BY SIGN MANUFACTURER CONCRETE BACKFILL, 4" [10 CM] MIN. SLOPE TO DRAIN AWAY FROM SIGN PROVIDE 3 FT [0.9 M] MIN. OF SLACK IN EACH PRIMARY CABLE FRANGIBLE COUPLING 7/21/2014 AC 150/5340-30H Appendix 5 Figure 125. Standard details for taxiway hold and guidance sign – sign – single pedestal. 257 258 WIRE MESH, 6" X 6" [15 CM X 15 CM], NO.6 3" [7.5 CM] MIN 3" [7.5 CM] 3/4" [18 mm] DIA. WEEP HOLE 1/2" [12 mm] EXPANSION JOINT FILLER MATERIAL 2" [5 CM] CONDUIT (NO EXPOSED WIRES ABOVE OR BELOW GRADE) SPECIAL ORDER LENGTH SECONDARY EXTENSION WITH CLASS A CONNECTOR (MALE & FEMALE) APPENDIX 5-1c (30) COMPACT CONUIT TRENCH TO ORIGINAL CONDITION CONCRETE PAD SEE DETAIL A, FIGURE 127 L-858 SIGN TETHER NOT TO SCALE TYPICAL MULTIPLE PEDESTAL SIGN INSTALLATION 3. NUMBER AND SPACING OF LEGS AS PER MANUFACTURER'S REQUIREMENTS. 2. L-867 BASE WILL REQUIRE GROUNDING STAKE - SEE SECTION 12. 1. SEE APPENDIX 5-1c, SHEETS 8 THROUGH 10 FOR ELECTRICAL NOTES. GENERAL NOTES 3" [7.5 CM] TYP. 8" [20 CM] MIN 12" [30 CM] 2 PL 1/4"/FT. [6 MM/30 CM] BEVEL 12" [30 CM] STAINLESS STEEL HOOK TYPE BOLTS EMBEDDED MINIMUM OF 6" [15 CM] IN CONCRETE AND STAINLESS STEEL NUTS (TYP.) COLOR CODED TAPE FOR WIRE IDENTIFICATION, LOCATED WITHIN 6" [15 CM] OF L-823 CONNECTOR 6" [15 CM] MIN. SAND BACKFILL L-830 TRANSFORMER, SIZE AS REQUIRED BY SIGN MANUFATURER BRICK L-867 BASE I/C,#8,5KV,L-824 TYPE C CABLE CONCRETE BACKFILL 4" [10 CM] MIN. FINISHED GRADE SLOPE TO DRAIN AWAY FROM L-867 BASE COVER BOLTS PROVIDE 3 FT [0.9 M] MIN. OF SLACK IN EACH PRIMARY CABLE AND SECONDARY EXTENSION L-867 SOLID STEEL COVER L-823 CONNECTORS TETHER AC 150/5340-30H Appendix 5 7/21/2014 Figure 126. Standard details for taxiway hold and guidance sign – sign – multiple pedestal. CAVITY IN SLAB DETAIL A SECONDARY LEAD WITH CLASS A CONNECTOR (MALE & FEMALE) CABLE CAMP L-867 EXTENSION SIZE B, CLASS I 3" [7.5 CM] DEEP NEOPRENE GASKET LOCK WASHER AND STAINLESS STEEL BOLT COVER FOR L-867 BASE L-823 CONNECTOR 2" [5 CM] FRANGIBLE COUPLING LOCATED 1-1/2" [3.8 CM] MAXIMUM ABOVE THE TOP FLANGE OF THE EXTENSION 7/21/2014 AC 150/5340-30H Appendix 5 Figure 127. Standard details for taxiway hold and guidance sign – Detail A. 259 AC 150/5340-30H Appendix 5 7/21/2014 L-801 (FAA TYPE) SINGLE OR 2 HEAD 12 RPM 1 BEAM WHITE, 1 BEAM GREEN MOUNT AND AIM BEACON AS PER MANUFACTURER'S RECOMMENDATIONS. 1/4" [6.3 mm] CORTEN STEEL PLATE TO STEEL STRAPS WITH 5/16" X 1"BOLTS. PLATE SIZE AS REQUIRED BY BEACON MANUFACTURER. 1" [2.5 CM] CONDUIT THRU STEEL PLATE AND INTO BEACON. 1/4" X 2" [6.3 mm X 51 mm] CORTEN STEEL STRAPS BOLTED TO POLE WITH 5/8" X 3" LAG BOLTS (12 REQUIRED) 2- #12, TYPE C POWER CABLES IN RIGID STEEL CONDUIT.CONDUIT TO BE LOCATED AT THE FURTHEST POINT FROM THE CORTEN STRAP. 50' [15.2 M] CLASS 3 TREATED POLE ROTATING BEACON AND MOUNTING BRACKET DETAIL NOT TO SCALE NOTE: 1. SEE NFPA 780 FOR GUIDANCE ABOUT LIGHTNING PROTECTION DESIGN AND INSTALLATION. Figure 128. Standard details for pivoting rotating beacon pole – rotating beacon and mounting bracket detail. 260 7/21/2014 AC 150/5340-30H Appendix 5 1" [2.5 CM] RIGID STEEL CONDUIT 1-1/4" [6.3 mm] ANCHOR BOLT WITH 4" [10 CM] EYE ON ONE END AND 10" GALVANIZED THREADS ON THE OTHER END DRILL HOLE THRU GALVANIZED THREADED END AND INSERT KEYED PADLOCK 1/4" X 4" [6.3 MM X 10 CM] DIA. STEEL GALV. PLATE WELDED TO ANCHOR BOLT 1/2" DIA. [12 MM] EYE BOLT THRU POLE WITH DOUBLE WASHERS AND NUTS. USED TO RAISE / LOWER POLE. CONTRACTOR TO PROVIDE 1/2" X 50' [12 mm X 15.2 M] NYLON ROPE WITH STRAP SWIVEL ATTACHED TO ONE END.OTHER END TO BE NON RAVELING LOCKING DEVICE DETAIL NOT TO SCALE NOTE: 1. SEE NFPA 780 FOR GUIDANCE ABOUT LIGHTNING PROTECTION DESIGN AND INSTALLATION. Figure 129. Standard details for pivoting rotating beacon pole – locking device detail. 261 AC 150/5340-30H Appendix 5 7/21/2014 50' [15.2 M] CLASS 3 TREATED POLE INSTALL PIPE SPACER WITH 4" [10 CM] FLANGES BOTH SIDES OF 50" [1.2 M] CENTER POLE 30' [9.1 M] CLASS 3 TREATED POLE 2" DIA. [5.0 CM] PIPE CLAMPS BOLTED TO PLATE 4 - REQUIRED. APPLY HEAVY DUTY LUBRICANT TO SHAFT AT CLAMPS STEEL STRAPS WELDED TO PLATE 1/4" X DIA. OF 30' [6.3 mm X 9.1 M] POLE TOPS. TWO PLATES REQUIRED LOCK WASHER 2" X 23" X 3/8" [5.0 CM X 58.4 X 9.5 MM] CORTEN STEEL STRAPS 30' [9.1 M] CLASS 3 TREATED POLE 1 - 5/8 DIA. BOLT THRU POLE FOR EACH BRACKET (4 REQUIRED). BOLTS WELDED TO PLATE 5/8" DIA. X 5" LAGS IN OTHER 2 HOLES OF EACH BRACKET (6 REQUIRED) PIVOT DETAIL NOT TO SCALE Figure 130. Standard details for pivoting rotating beacon pole – pivot detail. 262 7/21/2014 AC 150/5340-30H Appendix 5 ROTATING BEACON 1" [2.5 CM] RIGID CONDUIT SECURED TO POLE 1" [2.5 CM] FLEXIBLE WATERPROOF CONDUIT TO CONNECT RIGID CONDUIT. PROVIDE 1' [30 CM] OF SLACK IN RAISED POSITION 50' [15.2 M] CLASS 3 TREATED POLE 2" DIA. X 3' [5 CM DIA X 0.9 M] SOLID STEEL SHAFT PLACED 3" [15 CM]TOWARD BUTT FROM CENTER OF GRAVITY OF 50' POLE WITH ROTATING BEACON AND HARDWARE IN PLACE LEVEL PLATES AS REQUIRED PIVOT POINT, SEE FIGURE 133 4" WIDE X 3/16" [10 CM X 4.7 MM] THICK METAL POLE BAND ATTACHED TO POLE 1" BELOW SHAFT 2-30' [9.1 M] CLASS 3 TREATED SUPPORT POLES. PLACE BUTT DIAMETER PLUS 4" [10 CM] APART AND PLUMBED. CONTRACTOR SHALL PROVIDE 30 AMP WATERPROOF BLADE TYPE DISCONNECT SWITCH IN A LOCKABLE BOX LOCATED 4' [1.2 M] ABOVE FINISHED GRADE TO ISOLATE POWER TO ROTATING BEACON FROM POWER SOURCE. ALL POWER CABLE SHALL BE ENCLOSED IN CONDUIT WATERPROOF DOUBLE OUTLET EYEBOLT USED TO RAISE AND LOWER POLE SEE LOCKING DEVICE DETAIL SLOPE TO DRAIN ELECTRICAL GROUND FROM BEACON 18" [0.4 M] 7' [2.1 M] 2-TYPE C POWER CABLES. SIZE AS SHOWN ON PLANS 12" [30 CM] TYP 5/8" X 8' MIN. GROUND ROD COPPERWELD OR EQUAL 2'[0.6 M] NOTE: 1. SEE NFPA 780 FOR GUIDANCE ABOUT LIGHTNING PROTECTION DESIGN AND INSTALLATION. Figure 131. Standard details for pivoting rotating beacon pole. 263 AC 150/5340-30H Appendix 5 7/21/2014 NUMBER, SIZE, AND LOCATION OF ANCHOR BOLTS PER MANUFACTURER CYLINDRICAL FOUNDATION TYPE C POWER CABLES GROUNDING BUSHING - CONNECT TO GROUNDING LUG IN STEEL BASE 2.5" [6.5 CM] 1.25" [3.2 cm] ANCHOR BOLTS 3" [15 CM] 1'-6" [0.4 M] FINISHED GRADE 1'-6" [0.4 M] 7' [2.1 M] 1'-6" [0.4 M] TYPE C POWER CABLES 2" [5 CM] CONDUIT 3" [15 CM] 16" [40 CM] DIA MIN 4 - 1/2" [12.7 MM] DIA. REINFORCING BARS WITH 3" [15 CM] COVER EQUALLY SPACED IN FOUNDATION CONCRETE. FOUNDATION DETAIL WIND CONE NOT TO SCALE NOTE: 1. SEE NFPA 780 FOR GUIDANCE ABOUT LIGHTNING PROTECTION DESIGN AND INSTALLATION. Figure 132. Standard details for wind cone foundation (L-807). 264 7/21/2014 AC 150/5340-30H Appendix 5 3/4" [19 MM] ALUMINUM CONDUIT EXTENSION L-810 OBSTRUCTION LIGHT SHIELDED FACE FLOODLIGHTS (4-200 WATT) SPACED 90° APART TUBULAR ALUMINUM WIND-CONE SUPPORT, 4'-4" [1.3 M] LONG 3'-0" 0.9 M] 4'-6" [1.3 M] 3'-0" [0.9 M] SEALED BEARING FABRIC WIND CONE 12'-0" [3.6 M] LONG 16'-0" [4.8 M] POLE AND HINGE ARRANGEMENT PER MANUFACTURER SPECIFICATION. CONTRACTOR PROVIDES A 30 AMP WEATHERPROOF BLADE TYPE DISCONNECT SWITCH IN A LOCKABLE BOX LOCATED FOUR FEET ABOVE FINISH GRADE TO ISOLATE POWER TO WIND CONE LIGHTS FROM POWER SOURCE. INSTALL WEATHERPROOF OUTLET ON POWER SIDE OF BLADE SWITCH. 1'-6" [0.4 M] ENCLOSE ALL POWER CABLES IN RIGID STEEL CONDUIT. FINISHED GRADE CONCRETE FOUNDATION (SEE FIGURE 132) 12' WIND CONE NOT TO SCALE Figure 133. Standard details for wind cone – 12 ft. (3.7 m) wind cone. 265 AC 150/5340-30H Appendix 5 7/21/2014 WOOD FRAME OF TREATED 2 X 4'S CONCRETE ENVELOPE INSULATED BUSHING (TYP.) 6" [15 CM] (TYP.) 24" [0.6 M] L-867 BASE 24" [0.6 M] 24" [0.6 M] 2" [5 CM] STEEL CONDUIT (TYP.) CONCRETE FOOTING L-880 LIGHT UNIT 4" [10 CM] MIN. (TYP.) 24" [0.6 M] PLAN VIEW NOT TO SCALE Figure 134. Standard details for Precision Approach Path Indicators (PAPIs) – PAPI light unit locations. 266 L-824, TYPE C #8, 600V NUMBER PER MANUFACTURER 240V OR 120V POWER SUPPLY WIRE MESH 6" X 6" [15 CM X 15 CM] NO. 6 FRANGIBLE COUPLING (TYP) 2" [5 CM] ELBOW 1' [30 CM] MIN 2' [0.6 M] 3" [8 cm] L-824 TYPE C, 600V CABLES TO L-867 HOUSING NUMBER AND SIZE PER MANUFACTURER INSULATED GROUNDING BUSHING (TYP) 2' [0.6 M] POWER ADAPTER (MAY BE INSTALLED HORIZONTALLY) #6 BARE 10" [25 CM] 8" [20 CM] TYPE AND SIZE PER MANUFACTURER EXOTHERMIC WELD CONNECTION 18" [0.4 M] 7/21/2014 AC 150/5340-30H Appendix 5 Figure 135. Standard details for Precision Approach Path Indicators (PAPIs). 267 268 WEEP HOLE 4" [10 CM] 1.5" [3.8 CM] MAX L-880 LAMP HOUSING NOT TO SCALE SECTION A-A SIDE VIEW 36" [0.9 M] DIA MIN CONCRETE FOOTING WATERTIGHT FLEXIBLE CONDUIT SIZE PER MANUFACTURER 5. DEPTH OF FOUNDATION TO BE AT LEAST 1 FT [0.3 M] BELOW FROST LINE. 4. GROUND EACH LAMP HOUSING AND POWER ADAPTER PER MANUFACTURER. 6 MIL BLACK POLYETHYLENE NO. 4 BARS SPACED AROUND WIRE MESH, 6" X 6" [15 CM X 15 CM NO.6 SEE NOTE 5 4" [10 CM] FINISHED GRADE 1/2" [12 MM] WASHED STONE STAINLESS STEEL HOOK BOLT W/ NUTS (TYP.) EMBEDDED MINIMUM OF 8" [20 CM] IN CONCRETE BREAKABLE COUPLING (TYP.) SONOTUBE FORMED TO OBTAIN SMOOTH SIDES (TYP.) 3. QUICK DISCONNECTS ARE NOT REQUIRED IN CABLES ENTERING/LEAVING THE POWER ADAPTER. 2. NUMBER AND CONFIGURATION OF LEGS PER MANUFACTURER. 1. PROVIDE FRANGIBLE MOUNTS FOR ALL LEGS OF LIGHT UNITS AND POWER ADAPTERS. NOTES: 3" [8 CM] COVER ON ALL REIF. ROD BOTTOM, TOP & SIDES 1/2" [12 MM] JOINT MATERIAL L-867 BASE SAND BEDDING 24" [0.6 M] SLOPE TO DRAIN FRANGIBLE COUPLING & 4 P, 10 AWG, 600V QUICK DISCONNECT (JOY MALE X 8092-50 FEMALE X 8092-52) OR PER MANUFACTURER DO NOT TAPE AC 150/5340-30H Appendix 5 7/21/2014 Figure 136. Standard details for Precision Approach Path Indicators (PAPIs) – Section A-A. 4 - 1/2" [12 MM] DIA. REINFORCING BARS, EQUALLY SPACED IN FOUNDATION CONCRETE CONCRETE FOUNDATION SLOPE TO DRAIN FRANGIBLE COUPLING (TYP.) 7' [2.1 M] MIN. PROFILE VIEW SPECIAL ORDER LENGTH SECONDARY EXTENSION WITH CLASS A CONNECTOR (MALE & FEMALE) SEE NOTE 4 COLOR CODED TAPE FOR WIRE IDENTIFICATION LOCATED WITHIN 6" [15 CM] OF L-823 CONNECTOR 6" [15 CM] MIN. SAND BACKFILL (TYP.) PLUG INSIDE ENTRY WITH DUCT SEAL (TYP.) I/C, #8.5KV, L-824 TYPE C CABLE TRANSFORMER (ISOLATION, INTERFACE, CONTROL) AS REQUIRED BY THE REIL MANUFACTURER L-867 BASE SIZE D, 24" [0.6 M] DEEP, CLASS I CONCRETE BACKFILL 4" [10CM] (TYP.) FINISHED GRADE SLOPE TO DRAIN AWAY FROM L-867 BASE STAINLESS STEEL COVER BOLTS PROVIDE 3 FT [0.9 M] MIN. OF SLACK IN EACH PRIMARY CABLE AND SECONDARY EXTENSION L-867 SOLID STEEL COVER 6. SEE APPENDIX 5-2, SHEETS 8 THROUGH 10, FOR ELECTRICAL NOTES. 5. COLOR CODED WIRE IDENTIFICATION TAPE AS FOLLOWS: WHEN FACING LIGHT WITH BACK TO PAVEMENT, CABLE TO LEFT IS CODED RED AND CABLE TO THE RIGHT IS CODED BLUE. 4. NUMBER, SIZE AND TYPE OF CONDUCTORS BETWEEN THE POWER SUPPLY/CONTROL TRANSFORMERS, AND THE MASTER POWER AND CONTROL UNIT PER MANUFACTURER. SAME APPLIES TO WIRING BETWEEN THE MASTER AND THE SLAVE UNITS, EXCEPT THAT THE CABLE SHALL BE L-824, TYPE C. 3. PROVIDE AN ADJUSTABLE CURRENT SENSING ON/OFF CONTROL CIRCUIT. 2. OPTICAL HEAD MAY ALSO BE MOUNTED ON FRONT OR SIDE OF THE POWER & CONTROL UNIT. 1. NUMBER OF MOUNTS PER MANUFACTURER. USE ONE OF THE LEGS AS A WIREWAY. GENERAL NOTES 16" [40 CM] 3/4" [19 MM] DIA. WEEP HOLE CAST SPLICE L-823 CONNECTOR MASTER/SLAVE INTERFACE SEE NOTE 4 2" [5 CM] RIGID GALV. STEEL CONDUIT (NO EXPOSED WIRES) SEE NOTE 1 L-849, STYLE A OPTICAL HEAD SEE NOTE 2 7/21/2014 AC 150/5340-30H Appendix 5 Figure 137. Standard details for runway end identifier light power and control derived from runway circuit – profile view. 269 AC 150/5340-30H Appendix 5 7/21/2014 TRANSFORMERS MASTER/SLAVE INTERFACE L-867 BASE CONNECTED TO EDGE LIGHTING CIRCUIT PLAN VIEW GENERAL NOTES: 1. NUMBER OF MOUNTS PER MANUFACTURER. USE ONE OF THE LEGS AS A WIREWAY. 2. OPTICAL HEAD MAY BE ALSO MOUNTED ON FRONT OR SIDE OF THE POWER & CONTROL UNIT. 3. PROVIDE A ADJUSTABLE CURRENT SENSING ON/OFF CONTROL CIRCUIT. 4. NUMBER, SIZE AND TYPE OF CONDUCTORS BETWEEN THE POWER SUPPLY/CONTROL TRANSFORMERS, AND THE MASTER POWER AND CONTROL UNIT PER MANUFACTURER, SAME SHALL APPLY TO WIRING BETWEEN THE MASTER AND THE SLAVE UNITS. EXCEPT THAT THE CABLE SHALL BE L-824, TYPE C. 5. COLOR CODED WIRE IDENTIFICATION TAPE AS FOLLOWS: WHEN FACING LIGHT WITH BACK TO PAVEMENT, CABLE TO LEFT IS CODED RED AND CABLE TO THE RIGHT IS CODED BLUE. 6. SEE APPENDIX 5-2, SHEETS 8 THROUGH 10, FOR ELECTRICAL NOTES. Figure 138. Standard details for runway end identifier light power and control derived from runway circuit – plan view. 270 7/21/2014 AC 150/5340-30H Appendix 5 5' [1.5M] 3' [0.9M] ENTRANCE-EXIT LIGHTS SEE NOTE 1 RUNWAY LIGHT PT PT TREAT THIS PORTION OF THE TAXIWAY AS A SINGLE STRAIGHT EDGE RUNWAY TAXIWAY PT PT RUNWAY LIGHT ENTRANCE-EXIT LIGHTS SEE NOTE 1 3' [0.9M] 5' [1.5M] NOTE: 1. ENTRANCE-EXIT LIGHTS ARE ELEVATED TAXIWAY EDGE LIGHTS (L-861T). Figure 139. Location of entrance-exit lights (in lieu of guidance signs). 271 AC 150/5340-30H Appendix 5 7/21/2014 A5-1. Electrical notes. a. General. (1) The electrical installation, at a minimum, must meet the NEC and local regulations. (2) The contractor must ascertain that all lighting system components furnished (including FAA approved equipment) are compatible in all respects with each other and the remainder of the new/existing system. Any incompatible components furnished by the contractor must be replaced at no additional cost to the airport sponsor with a similar unit that is approved by the engineer and compatible with the remainder of the airport lighting system. (3) In case the contractor elects to furnish and install airport lighting equipment requiring additional wiring, transformers, adapters, mountings, etc., to those shown on the drawings and/or listed in the specifications, any cost for these items must be incidental to the equipment cost. (4) The contractor-installed equipment (including FAA approved) must not generate any EMI in the existing and/or new communications, weather, air navigation, and ATC equipment. Any equipment generating such interference must be replaced by the contractor at no additional cost with equipment meeting the applicable specifications. (5) When a specific type, style, class, etc., of FAA approved equipment is specified only that type, style, class, etc., will be acceptable, though equipment of other types, style, class, etc., may be FAA approved. (6) Any and all instructions from the engineer to the contractor regarding changes in, or deviations from, the plans and specifications must be in writing with copies sent to the airport sponsor and the FAA field office (Airports District Office (ADO)/Airports Field Office (AFO)). The contractor must not accept any verbal instructions from the engineer regarding any changes from the plans and specifications. (7) A minimum of three copies of instruction books must be supplied with each type of equipment. For more sophisticated types of equipment, such as regulators, PAPI, REIL, etc., the instruction book must contain the following: (a) A detailed description of the overall equipment and its individual components. (b) Theory of operation including the function of each component. (c) Installation instructions. (d) Start-up instructions. (e) Preventative maintenance requirements. (f) Chart for troubleshooting. (g) Complete power and control detailed wiring diagram(s), showing each conductor/connection/component - “black” boxes are not acceptable. The diagram or the narrative must show voltages/currents/wave shapes at strategic locations to be used when 272 7/21/2014 AC 150/5340-30H Appendix 5 checking and/or troubleshooting the equipment. When the equipment has several brightness steps, these parameters must be indicated for all the different modes. (h) Parts list will include all major and minor components, such as resistors, diodes, etc. It must include a complete nomenclature of each component and, if applicable, the name of its manufacturer and the catalog number. (i) Safety instructions. b. Power and control. (1) Stencil all electrical equipment to identify function, circuit voltage and phase. Where the equipment contains fuses, also stencil the fuse or fuse link ampere rating. Where the equipment does not have sufficient stenciling area, the stenciling must be done on the wall next to the unit. The letters must be one inch (25 mm) high and painted in white or black paint to provide the highest contrast with the background. Engraved plastic nameplates may also be used with one inch (25 mm) white (black background) or black (white background) characters. All markings must be of sufficient durability to withstand the environment. (2) Color code all phase wiring by the use of colored wire insulation and/or colored tape. Where tape is used, the wire insulation must be black. Black and red must be used for single-phase, three wire systems and black, red and blue must be used for three-phase systems. Neutral conductors, size No. 6 AWG or smaller, must be identified by a continuous white or natural outer finish. Conductors larger than No. 6 AWG must be identified either by a continuous white or natural gray outer finish along its entire length or by the use of white tape at its terminations and inside accessible wireways. (3) All branch circuit conductors connected to a particular phase must be identified with the same color. The color coding must extended to the point of utilization. (4) In control wiring, the same color must be used throughout the system for the same function, such as 10%, 30%, 100% brightness control, etc. (5) All power and control circuit conductors must be copper; aluminum must not be accepted. This includes wire, cable, busses, terminals, switch/panel components, etc. (6) Low voltage (600 V) and high voltage (5000 V) conductors must be installed in separate wireways. (7) Neatly lace wiring in distribution panels, wireways, switches and pull/junction boxes. (8) The minimum size of pull/junction boxes, regardless of the quantity and the size of the conductors shown, must be as follows: (a) In straight pulls, the length of the box must not be less than eight times the trade diameter of the larger conduit. The total area (including the conduit cross-sectional area) of a box end must be at least 3 times greater than the total trade cross-sectional area of the conduits terminating at the end. (b) In angle or u-pulls, the distance between each conduit entry inside the box and the opposite wall of the box must not be less than six times the trade diameter of the largest 273 AC 150/5340-30H Appendix 5 7/21/2014 conduit. This distance must be increased for additional entries by the amount of the sum of the diameters of all other conduit entries on the same wall of the box. The distance between conduit entries enclosing the same conductor must of not be less than six times the trade diameter of the largest conduit. (9) A run of conduit between terminations at equipment enclosures, square ducts and pull/junction boxes, must not contain more than the equivalent of four quarter bends (360 degrees total), including bends located immediately at the terminations. Cast, conduit type outlets must not be treated as pull/junction boxes. (10) Equipment cabinets must not be used as pull/junction boxes. Only wiring terminating at the equipment must be brought into these enclosures. (11) Splices and junction points must be permitted only in junction boxes, ducts equipped with removable covers, and at easily accessible locations. (12) Circuit breakers in power distribution panel(s) must be thermal-magnetic, molded case, permanent trip with 100-ampere, minimum, frame. (13) Dual lugs must be used where two wires, size No. 6 or larger, are to be connected to the same terminal. (14) All wall mounted equipment enclosures must be mounted on wooden mounting boards. (15) Wooden equipment mounting boards must be plywood, exterior type, 3/4 inch (19 mm) minimum thickness, both sides painted with one coat of primer and two coats of gray, oilbased paint. (16) Rigid steel conduit must be used throughout the installation unless otherwise specified. The minimum trade size must be 3/4 inch (19 mm). (17) All rigid conduit must be terminated at CCRs with a section (10" (254 mm) minimum) of flexible conduit. (18) Unless otherwise shown all exposed conduits must be run parallel to, or at right angles with, the lines of the structure. (19) All steel conduits, fittings, nuts, bolts, etc., must be galvanized. (20) Use conduit bushings at each conduit termination. Where No. 4 AWG or larger ungrounded wire is installed, use insulated bushings. (21) Use double lock nuts at each conduit termination. Use weather tight hubs in damp and wet locations. Sealing locknuts must not be used. (22) Wrap all primary and secondary power transformer connections with sufficient layers of insulating tape and cover with insulating varnish for full value of cable insulation voltage. (23) Unless otherwise noted, all indoor single conductor control wiring must be No. 12 AWG. 274 7/21/2014 AC 150/5340-30H Appendix 5 (24) Both ends of each control conductor must be terminated at a terminal block. The terminal block must be of proper rating and size for the function intended and must be located in equipment enclosures or special terminal cabinets. (25) All control conductor terminators must be of the open-eye connector/screw type. Soldered, closed-eyed terminators, or terminators without connectors are not acceptable. (26) In terminal block cabinets, the minimum spacing between parallel terminal blocks must be 6 inches (152 mm). The minimum spacing between terminal block sides/ends and cabinet sides/bottom/top must be 5 inches (127 mm). The minimum spacing will be increased as required by the number of conductors. Additional spacing must be provided at conductor entrances. (27) Both ends of all control conductors must be identified as to the circuit, terminal, block, and terminal number. Only stick-on labels must be used. (28) A separate and continuous neutral conductor must be installed and connected for each breaker circuit in the power panel(s) from the neutral bar to each power/control circuit. (29) The following must apply to relay/contactor panel/enclosures: (a) All components must be mounted in dust proof enclosures with vertically hinged covers. (b) The enclosures must have ample space for the circuit components, terminal blocks, and incoming internal wiring. (c) All incoming/outgoing wiring must be terminated at terminal blocks. (d) Each terminal on terminal blocks and on circuit components must be clearly identified. (e) All control conductor terminations must be of the open-eye connector/screw type. Soldered, closed-eye connectors, or terminations without connectors are not acceptable. (f) When the enclosure cover is opened, all circuit components, wiring, and terminals must be exposed and accessible without any removal of any panels, covers, etc., except those covering high voltage components. (g) Access to, or removal of, a circuit component or terminal block will not require the removal of any other circuit component or terminal block. (h) Each circuit component must be clearly identified indicating its corresponding number shown on the drawing and its function. (i) A complete wiring diagram (not a block or schematic diagram) must be mounted on the inside of the cover. The diagram must represent each conductor by a separate line. (j) The diagram must identify each circuit component and the number and color of each internal conductor and terminal. (k) All wiring must be neatly trained and laced. (l) Minimum wire size must be No. 12 AWG. 275 AC 150/5340-30H Appendix 5 7/21/2014 c. Field lighting. (1) Unless otherwise stated, all underground field power multiple and series circuit conductors (whether direct earth burial (DEB) or in duct/conduit) must be FAA approved Type L-824. Insulation voltage and size must be as specified. (2) No components of the primary circuit such as cable, connectors and transformers must be brought above ground at edge lights, signs, REIL, etc. (3) There must be no exposed power/control cables between the point where they leave the underground (DEB or L-867 bases) and where they enter the equipment (such as taxiway signs, PAPI, REIL, etc.). Enclosures. These cables must be enclosed in rigid conduit or in flexible water-tight conduit with frangible coupling(s) at the grade or the housing cover, as shown in applicable details. (4) The joints of the L-823 primary connectors must be wrapped with one layer of rubber or synthetic rubber tape and one layer of plastic tape, one half lapped, extending at least 1-1/2 inches (38 mm) on each side of the joint, as shown in Figure 122. (5) The cable entrance into the field attached L-823 connectors must be enclosed by heatshrinkable tubing with continuous internal adhesive as shown in Figure 122. (6) The ID of the primary L-823 field attached connectors must match the cable ID to provide a watertight cable entrance. The entrance must be encapsulated in heat shrinkable tubing with continuous factory applied internal adhesive, as shown in Figure 122. (7) L-823 type 11, two-conductor secondary connector must be class “A” (factory molded). (8) There must be no splices in the secondary cable(s) within the stems of a runway/taxiway edge/threshold lighting fixtures and the wireways leading to taxiway signs and PAPI/REIL equipment. (9) Electrical insulating grease must be applied within the L-823, secondary, two conductor connectors to prevent water entrance. The connectors must not be taped. (10) DEB isolation transformers must be buried at a depth of 10 inches (254 mm) on a line crossing the light and perpendicular to the runway/taxiway centerline at a location 12 inches (305 mm) from the light opposite from the runway/taxiway. (11) DEB primary connectors must be buried at a depth of 10 inches (254 mm) near the isolation transformer. They must be orientated parallel with the runway/taxiway centerline. There must be no bends in the primary cable 6 inches (152 mm), minimum, from the entrance into the field-attached primary connection. (12) A slack of 3 ft. (0.9 m), minimum, must be provided in the primary cable at each transformer/connector termination. At stake-mounted lights, the slack must be loosely coiled immediately below the isolation transformer. (13) Direction of primary cables must be identified by color coding as follows when facing light with back facing pavement: cable to the left is coded red and cable to the right is coded blue, 276 7/21/2014 AC 150/5340-30H Appendix 5 this applies to the stake-mounted lights and base-mounted lights where the base has only one entrance. (14) L-867 bases must be size B, 24" (610 mm) deep class 1 unless otherwise noted. (15) Base-mounted frangible couplings must not have weep holes to the outside. Plugged holes are not acceptable. The coupling must have a 1/4" (6 mm) diameter minimum or equivalent opening for drainage from the space around the secondary connector into the L-867 base. (16) The elevation of the frangible coupling groove must not exceed 1-1/2" (38 mm) above the edge of the cover for base-mounted couplings or the top of the stake for stake-mounted couplings. (17) Where the frangible coupling is not an integral part of the light fixture stem or mounting leg, a bead of silicone rubber seal must be applied completely around the light stem or wireway at the frangible coupling to provide a watertight seal. (18) Tops of the stakes supporting light fixtures must be flush with the surrounding grade. (19) Plastic lighting fixture components, such as lamp heads, stems, frangible couplings, base covers, brackets, stakes, are not acceptable. L-867 plastic transformer housings are acceptable. A metal threaded fitting must be set in flange during casting process. Base cover bolts must be fabricated from 18-8 stainless steel. (20) The tolerance for the height of runway/taxiway edge lights must be ±1 inch (25 mm). For stake-mounted lights, the specified lighting fixture height must be measured between the top of the stake and the top of the lens. For base-mounted lights, the specified lighting fixture height must be measured between the top of the base flange and the top of the lens, and includes the base cover, the frangible coupling, the stem, the lamp housing and the lens. (21) The tolerance for the lateral spacing (light lane to runway/taxiway centerline) of runway/taxiway edge lights must be ±1 inch (25.4 mm). This also applies at intersections to lateral spacing between lights of a runway/taxiway and the intersecting runway/taxiway. (22) L-867 bases may be precast. Entrances into L-867 bases must be plugged from the inside with duct seal. (23) Galvanized/painted equipment/component surfaces must not be damaged by drilling, filing, etc. – this includes drain holes in metal transformer housings. (24) Edge light numbering tags must be facing the pavement. (25) Cable/splice/duct markers must be pre-cast concrete of the size shown. Letters/numbers/arrows for the legend to be impressed into the tops of the markers must be pre-assembled and secured in the mold before the concrete is poured. Legends inscribed by hand in wet concrete are not acceptable. (26) All underground cable runs must be identified by cable markers at 200 ft. (61 m) maximum spacing with an additional marker at each change of direction of the cable run. Cable markers must be installed above the cable. 277 AC 150/5340-30H Appendix 5 7/21/2014 (27) Locations of all DEB underground cable splice/connections, except those at isolation transformers, must be identified by splice markers. Splice markers must be placed above the splice/connections. (28) The cable and splice markers must identify the circuits to which the cables belong. For example: RWY 4-22, PAPI-4, PAPI-22. (29) Locations of ends of all underground ducts must be identified by duct markers. (30) The preferred mounting method of runway and taxiway signs is by the use of single row of legs. However, two rows will be acceptable. (31) Reference Figure 126 and Figure 127 for an example of a lighted sign installation. a. Power to the sign must be provided through breakaway cable connectors installed within the frangible point portion of the sign’s mounting legs. b. There must be no above ground electrical connection between signs in a sign array. (32) Stencil horizontal and vertical aiming angles on each REIL flash head or equipment enclosure. The numerals must be black and one inch (25 mm) minimum height. (33) Stencil vertical aiming angles on the outside of each PAPI lamp housing. The numerals must be black and one inch (25 mm) minimum height. (34) All power and control cables in man/hand holes must be tagged. Use embossed stainless steel strips or tags attached at both ends to the cable by the use of UV resistant plastic straps. A minimum of two tags must be provided on each cable in a man/hand hole - one at the cable entrance, and one at the cable exit. (35) Apply a corrosion inhibiting, anti-seize compound to all screws, nuts and frangible coupling threads. If coated bolts are used per Engineering Brief #83, do not apply anti-seize compound. (36) There must be no splices between the isolation transformers. L-823 connectors are allowed at transformer connections only, unless shown otherwise. (37) DEB splices in home runs must be of the cast type, unless shown otherwise. (38) Where a parallel, constant voltage PAPI system is provided, the “T” splices must be of the cast type. (39) Concrete used for slabs, footing, backfill around transformer housings, markers, etc., must be 3000 PSI, min., air-entrained. d. Equipment grounding. (1) Ground all non-current-carrying metal parts of electrical equipment by using conductors sized and routed per NEC Handbook, Article 250. (2) All ground connections to ground rods, busses, panels, etc., must be made with pressure type solderless lugs and ground clamps. Soldered or bolt and washer type connections are not 278 7/21/2014 AC 150/5340-30H Appendix 5 acceptable. Clean all metal surfaces before making ground connections. Exothermic welds are the preferred method of connection to a ground rod. (3) Tops of ground rods must be 6 inches (152 mm) below grade. (4) The resistance to ground of the vault grounding system with the commercial power line neutral disconnected must not exceed 10 ohms. (5) The resistance to ground of the counterpoise system, or at isolation locations, such as airport beacon must not exceed 25 ohms. 279 AC 150/5340-30H Appendix 5 7/21/2014 This page intentionally left blank. 280 7/21/2014 AC 150/5340-30H Appendix 6 Appendix 6. Application Notes (includes Figures 140-143). A6-1. Purpose. The purpose of these Application Notes is to provide additional information to better guide consultants and designers when developing airfield lighting designs. A6-2. Signs with internal power supplies (Style 2/3). This section provides some application guidelines to be considered when designing airfield lighting systems that include certain types of style 2 and 3 signs. There are several manufacturers of these products and not all products will behave exactly as described in this Appendix. This information is intended to provide some general guidelines. The designer should always consult the manufacturer for characteristics and application information that is specific to each product. The style 2 lighted sign is for circuits powered by a 3 step constant current regulator (CCR) where the sign input current ranges from 4.8 to 6.6 amps. The style 3 lighted sign is for circuits powered by a 5 step CCR where the sign input current ranges from 2.8 to 6.6 amps (or alternately from 8.5 to 20 amps). For the discussion and description below, the examples used are the style 3, 2.8 to 6.6 amp sign. Most of this information applies to the style 2 signs however; the designer should consult the manufacturer for specific information. A6-2.1. General description. Figure 140 shows a simplified block diagram of a controlled output sign. A power supply provides the lamps with a fixed or nearly fixed load current while its input is 2.8 to 6.6 amps current from the series circuit. In this application, the sign may be installed on a circuit that also has other lighting fixtures that must have their brightness controlled by selecting CCR current steps. The sign must maintain its brightness at the required level (10 to 30 foot lamberts – see AC 150/5345-44, Specification for Runway and Taxiway Signs) when any of the steps are selected on the circuit. Fixed or nearly fixed current Lamps Sign Power Supply 2.8 to 6.6 Amps L-831 Isolation Transformer Figure 140. Controlled output sign block diagram. 281 AC 150/5340-30H Appendix 6 7/21/2014 This is achieved by holding the current of the lamps to a constant level – the sign lamp intensity will remain nearly the same regardless of the CCR current setting. Since the circuit current operates within a range of 2.8 to 6.6 amps, the sign power supply must continue to provide the same wattage to the load when the CCR current is changed to a lower step. The sign power supply will require more input voltage from the circuit when the circuit current decreases to continue to supply the load with the same wattage. A6-2.2. Circuit loading considerations. To determine the load requirements and CCR sizing for these styles of signs, it would be incorrect to simply add the volt-amps (VA) required by the signs, the load of the remaining items on the circuit, and perform the normal calculations for cable losses, transformer efficiency, etc. This calculation would only be valid if the circuit was kept at the top step, 6.6 amps. Consider a circuit with multiple signs that has a sign load of 10,000 VA with other lights and losses of 3,000 VA, for a total of 13,000 VA. A 15KVA CCR should be adequate for this load at the top step. A 15KVA CCR has a maximum nominal output voltage of 2,272 volts, at 6.6 amps. The 10,000VA of sign load requires about 1515 volts at 6.6 amps. If the CCR is set to a lower step, the sign components on the circuit will still require 10,000 VA to maintain their brightness. Considering only the sign load and excluding any losses or efficiency issues, the 10,000 VA at 2.8 amps is now a voltage of about 3,570 volts. The CCR however, can only supply 2,772 volts, and is now undersized. To provide the proper power to the sign, the maximum voltage needed by the signs at the lowest circuit step to be used must be considered along with the VA of the remaining circuit components, cable losses, and series isolation transformer efficiency. A6-2.3. Potential for conducted emissions. Style 2 and 3 signs include a power supply that must maintain a constant brightness on the sign even if the series circuit current is set to any of the 3 or 5 steps from a CCR. To accomplish this, the sign power supply often includes high frequency switching components which have the potential for creating conducted emissions. These emissions can adversely affect devices on the circuit or other proximate circuits. If any remote switching devices that use power line carrier technology are installed at the airport for applications such as runway guard lights or stop bars, the designer should consider conducted emissions when sharing the circuit with style 2 or 3 signs. In addition, circuits that share a conduit with sign circuits may be subject to any sign emissions cross talk. The designer should consider the application design of these components and consult the manufacturer of these products to determine if a potential problem exists. A6-2.4. Circuit stability on circuits including Style 2 or 3 signs. Some Style 2 or 3 signs may have large swings in the load they present to the series circuit during start up or after a lamp fails. This type of load may not be well tolerated by certain CCRs, resulting in instability or shutdown of the circuit. The designer should consult the manufacturer of both the sign and CCR to determine proper compatibility. A6-3. Series circuit addressable devices. This section provides some application guidelines to be considered when designing airfield lighting systems that include addressable switching devices. 282 7/21/2014 A6-3.1. AC 150/5340-30H Appendix 6 Addressable Lights General Description. Figure 141 shows a typical power line carrier arrangement for addressable switching devices. Each fixture is connected to an Addressable Control and Monitoring Unit (ACMU) on the secondary of an L830/L-831 isolation transformer. There is an interface in the vault (Series Circuit Interface) that sends messages onto the series lighting circuit. The ACMUs in the field receive these signals and provide a response to the interface in the vault, providing control and monitoring functionality for the lights on the circuit. Each ACMU is programmed with unique configuration parameters that control its associated fixture. Figure 141. Typical power line carrier system. The fixture is also monitored by the ACMU to detect a lamp failure. Addressable switching systems are also available using fiber optic or twisted pair copper wire as a substitute for the power line carrier data communications on the series circuit. However, the designer must be aware that each type of data communications has its own set of design requirements. The majority of systems will use a power line carrier system since no additional cable is required. Consult with the system manufacturer for an optimal data communications design. Some of the applications information may apply to these systems but due to their varied configurations are not covered here. 283 AC 150/5340-30H Appendix 6 A6-3.2. 7/21/2014 Response time related requirements. There are several issues relating to the technology and electrical environment that impact the general response times of ACMU components. Depending on the application, the response time requirements may be significantly different. A6-3.2.1. Time to change state example - stop bars. In this example, a button is pressed in the tower to clear an aircraft onto or across a runway. A critical response time in this situation is the time required from the button being pushed until all of the lights on the stop bar are lit (otherwise known as change state). In some cases, the addressable system must send the messages to the addressable devices multiple times in the event that some of the devices do not properly receive and acknowledge the change state command - more time will be required to complete the execution of the command. If some of the lights in a stop bar change state while others do not (the initial command is not properly received by all of the devices in the group), all of the lights in the stop bar may not be lit at the same time. The designer must work closely with the manufacturer to ensure that response times are considered when addressable device systems are installed. A6-3.2.2. Sensor timing. There are applications such as stop bars that require the use of sensors on the airfield to detect a vehicle or aircraft passage at a specific location. The sensor behavior, detection zones and response time is unique to the technology used (i.e., inductive loops, Doppler RADAR, etc.). Typically, a detection event is passed to a special addressable device that is designed to accept a logic state change or contact closure to report a detection event. The response time of an addressable system to report these detection events can vary greatly depending on how the system has been designed, the communications capabilities and performance margins, and other factors. For example, if the addressable system is polling the device that reports the status of a sensor, the time required to collect a valid status must be much shorter than the time the sensor event is present on the detection system or there is a risk of missing the detection. The sensor may be designed to retain the changed state of the sensor for a programmable time to ensure that the addressable system has reported the status. This holding time however, cannot be so long as to show the sensor in the “detect” state so that the detection of a closely following vehicle or aircraft may be missed. The addressable system support of sensor self-testing (if available) must also be considered as to how it is initiated and reported. Refer to RTCA DO-221, Guidance and Recommended Requirements for Airport Surface Movement Sensor, for additional information about airfield sensors. The designer should discuss the specific application with the manufacturer of the addressable control component to develop appropriate sensor performance for the application. A6-3.2.3. Time to report status. When the groups of lights in a stop bar change state, the next area to consider is the time required for the status of the lighting groups that have changed state to be presented on the airport traffic control tower (ATCT) monitor. Generally, the tower monitor needs to display the status of lighting components as a group (i.e., stop bar, RGL bar, lead on lights, etc.) and not individual fixtures unless there is a specific requirement. To display the status of lights in a group, it is necessary for the addressable lighting system to collect the status of all of the individual fixtures and determine the operational state of the group of lights. The time required to present the status will depend on the technology used and also if the messages involved in collecting the status have to be retransmitted multiple times in the event that there is a marginal communications condition. 284 7/21/2014 A6-3.2.4. AC 150/5340-30H Appendix 6 Failed lamp reporting. Another consideration is the time required to report a failed lamp. This is typically a lower priority than the response time for commanding lighting groups. Individual lamps that have failed but have not caused the lighting group to be below its operational criteria (one lamp out or two non-adjacent lamps out) is not as critical as two adjacent or any three lamps out, which causes the lighting group to not be operationally available. The designer should consider the application to determine the appropriate time the system requires when reporting a failed lamp or group of lamps. A6-3.2.5. Incorrect status. Poor data communications between the vault interface equipment and addressable field components may result in an incorrect status being reported with resulting nuisance alarms at the ATCT monitor. Consideration should be given to this potential issue when designing addressable lighting systems. A6-3.3. Wattage capacity of the switching device. In some cases, the switching capacity of the addressable switching device may depend on the CCR supplied waveform. High crest factor CCR current may not allow the use of the maximum rated load wattage. The designer should consider the application to ensure proper operation. The choice of CCR may impact the loading required. Consult with the manufacturer about potential CCR issues. A6-3.4. Cabling issues A6-3.4.1. Systems using power line carrier communications. The cable layout design for the series lighting circuit must be considered. The optimal layout of the cable can maximize communications performance and improve communications noise and interference operating margins. For new installations, separating the series circuit from other circuits on the airfield may improve communications reliability. The prevention of undesirable crosstalk arising from coupling from one cable to another is of importance. Electrical noise from other airfield components (i.e., CCRs, LED fixtures, certain types of signs of flashing lights) can also interfere with reliable communication. The designer should consult with the manufacturer to develop the best cable layout design. A6-3.4.2. Systems using fiber optic communications. Addressable devices may be available that use fiber optic cables connected to each device. Designers should evaluate the difficulty of installation and maintainability when considering these products. The routing of fiber in the proximity of series circuit cables may require separate conduits depending on the standards required by the airport. The fiber optic connector that is used to connect the addressable device to the communications system must be capable of withstanding the airfield environment in duct banks that are frequently or most always submerged in water that may have deicing chemicals present. The removal and replacement of a device with a fiber connector must be practical for airfield electrical maintenance personnel. This is particularly true for maintenance procedures that protect the fiber optics and connector from any damage or possible contamination. A6-3.5.3. Systems using a separate cable for data communications. Addressable devices may be available that use separate copper (hard-wired) cables connected to each device. These types of systems use a set of manufacturer defined conductors that may be daisy chained from one addressable device to the next and ultimately to the vault interface. Designers should evaluate 285 AC 150/5340-30H Appendix 6 7/21/2014 the difficulty of installation and maintainability when considering these products. The hard-wired connector that is used to connect the addressable device to the communications system must be capable of withstanding the airfield environment in duct banks that are frequently or most always submerged in water or water that may have deicing chemicals present. Since the data communication is on a low voltage cable, it must be separated from the series lighting circuit unless the twisted pair cable insulation rating is the same as the insulation rating on the series circuit cable (typically 5 kilovolts). In addition, an airport’s restriction on allowed distance between splices should be considered as it may not be possible to get 5KV rated cable greater than the airport’s maximum splice distance limitation. The designer should consider system communication effects due to opens and/or shorts on the cable. A hard-wired system may require significant shielding to reduce the risk of interference. Any break in the shield due to poor installation or maintenance may cause the entire system to be more susceptible to noise. A6-3.4.4. Existing cable. Following optimal cable layout guidelines may not be possible for airports with existing series lighting circuits. An aging series lighting cable with multiple ground faults or arcing splices may prevent the proper operation of an addressable lighting system and may significantly impact the quality and performance of the data communications. A6-3.5. Transformer age and selection. Old isolation transformers with poor insulation or connectors also impact the addressable lighting system. The designer should be aware of the current airfield electrical system condition to determine if the existing transformers can be used or must be replaced. Generally, the smallest transformer capacity that will meet the fixture load requirements should be used. In some cases, larger capacity transformers can cause more loss in any data communications methodology. Consult the manufacturer of the power line carrier product when selecting isolation transformers. A6-3.6. Load calculation. Each addressable device will consume power on the secondary of the isolation transformer. When calculating the load, consider the peak power consumption of the device and add the loss in the additional secondary cable, particularly if there is a secondary extension cable. A6-3.7. Load characteristics. Most addressable devices are designed to handle incandescent loads. Generally, circuit current is checked to the load. If other types of loads (for example, LED or flashing) are to be used, consult the manufacturer to determine compatibility. A6-3.8. Potential susceptibility to conducted emissions from other airfield devices. LED fixtures and certain types of signs may cause conducted emissions that can propagate on the series circuit. These emissions are also able to couple from one circuit to another potentially interfering with data communications on power line carrier systems. 286 7/21/2014 A6-3.9. AC 150/5340-30H Appendix 6 Choice of CCR. The selection of a particular CCR on a power line carrier circuit can improve the overall system performance. CCRs with high levels of harmonics can reduce operating performance margins. This may be true for CCRs that reconstruct the sinusoidal waveform via high frequency switching and produce output current that contain artifacts of the switching frequency. Consult the manufacturer to ensure compatibility if these types of CCRs are known to be in use. A6-3.10. Maintainability. A6-3.10.1. Reporting of failed components. In the event of a lamp failure or any component of the addressable system, the capability to convey the information to maintenance personnel should be considered. The failure reporting capability of the addressable system must be consistent with the maintenance philosophy at the airport. The reporting and locating of a failed component must be readily recognized and understood by those responsible for system maintenance. A6-3.10.2. Programming of spares. In the event that a failed addressable device needs replacement, the spare component will have to be configured. Some systems support in-circuit replacement while others provide a programming tool. These features should be considered as to how they impact the airport maintenance capabilities. A6-4. Constant Current Regulators (CCRs). This section provides some application guidelines to be considered when designing airfield lighting systems with relevance to the electrical characteristics of CCRs. It should be noted that there are several manufacturers of these products and not all products will operate exactly as described in this Appendix. This information is intended to provide some general guidelines on selected topics. The designer should always consult the manufacturer for characteristics and application information that is specific to each product. A6-4.1. Circuit loading considerations. Some lighting circuits on the airfield include components that load the CCR with a varying current. Examples of these loads are segmented circuits that are switched by selector switches, stop bar components, or all types of runway guard lights with flashing loads. Calculations that involve efficiency or power factors can vary greatly depending on the circuit load at a particular time. The designer should consider the extremes of the loading to ensure that the calculations include the lowest and highest possible loads. A6-4.2. Extended load range issues. Regulator efficiency can be significantly reduced if its load is reduced to a low level. The combination of a light load (less than 50% of CCR capacity) and many open secondary isolation transformers can cause some CCRs to become unstable. 287 AC 150/5340-30H Appendix 6 A6-4.3. 7/21/2014 Synchronously flashing loads. The in-pavement runway guard light (IPRGL) circuit is an example of a potentially large load swing on a circuit in the range of 30 to 32 flash cycles per minute. If all of the IPRGL fixtures on the circuit are exactly synchronized, half of the fixtures are on and off at any point in time. But, as the lamps change state, the lamps that have just been turned off provide almost no load, and the lamps that have just been turned on provide about half of their load, since the filaments are still warm. As the filaments warm to full output, the “on” lamps then provide their full load. A graph that illustrates the circuit loading is shown in Figure 142. 80% % of Maximum 60% 50% 40% 25% 20% Time, in Seconds 0% 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 Figure 142. Load example for in pavement RGL circuit. In Figure 142, it is assumed that a 100% load is with all IPRGL fixtures energized. The selection of the CCR should include consideration for this type of loading. The designer must ensure that the calculations with regard to efficiency and loading are correct. The CCR manufacturer should also be consulted as to the suitability of a given CCR to this application. The available IPRGL systems may include a built-in functionality to distribute the loading to somewhat reduce the dynamics for the circuit. In addition, the timing of the IPRGLs may be critical to avoid the case where both even and odd lights are off at the same time, resulting in very low loading by the IPRGLs. There may be a small amount of acceptable, normal CCR output current variation as the load is changing. For monitored series circuits, it is acceptable to slightly widen CCR output current monitoring alarm levels to eliminate unnecessary nuisance alarms. There may be a small amount of acceptable, normal CCR output current variation as the load is changing. For monitored series circuits, it is acceptable to slightly widen CCR output current monitoring alarm levels to eliminate unnecessary nuisance alarms. The designer should consult the manufacturer of the CCR and IPRGL controls about the compatibility and application of these components. 288 7/21/2014 A6-4.4. AC 150/5340-30H Appendix 6 Asynchronously flashing loads. An example of an asynchronously flashing load is the elevated runway guard light flashing in the range of 45 to 50 flash cycles per minute. Typically, the timing of each flashing device is unsynchronized and the series lighting circuit loading at any given moment may drift. The average loading tends to normalize over larger circuits over time, but there can be periods of time where loading is quite variable. There may be a small amount of acceptable, normal CCR output current variation as the load is changing. For monitored series circuits, it is acceptable to slightly widen CCR output current monitoring alarm levels to eliminate unnecessary nuisance alarms. The designer should consult the manufacturer of the CCR and elevated RGLs as to the compatibility and application of these components. A6-4.5. Non-linear or reactive loads. Electronic devices such as LED fixtures, style 2 and 3 signs, and addressable components, can provide a non-linear or reactive load on the circuit. These devices can include switching power supplies which may impart a capacitive characteristic to the circuit load. In addition, when the circuit is energized, these devices can initially appear to provide a relatively high voltage drop and suddenly change to a lower drop. The designer should consult with the CCR and electronic component manufacturer to determine if there are compatibility issues to consider. A6-4.6. CCR-related emissions. AC 150/5345-10 includes requirements for EMI in this excerpt: 3.3.12 Electromagnetic Interference. The regulator must cause the minimum possible radiated or conducted electromagnetic interference (EMI) to airport and FAA equipment (e.g., computers, radars, instrument landing systems, radio receivers, VHF Omnidirectional Range, etc.) that may be located on or near an airport. There is also the potential for conducted emissions from a CCR to couple to other circuits, particularly if the circuit cable is in the same conduit for long distances on the airfield. CCRs that use thyristors (also called silicon controlled rectifier or SCR) to control the conduction duty cycle may cause significant harmonic distortion. On the field circuit, the fast “turn on” of the thyristor can contain high order harmonics of sufficient energy to couple to other circuits through cross talk to the field cable. Another source of conducted emissions may be from CCRs that use high frequency switching to approximate a sinusoidal current waveform. This waveform can include high frequency artifacts, which can couple to other circuits on the airfield if any cables are in proximity. These circuits can be lighting or other control circuits. The emissions can adversely affect the proper operation of devices on the circuit or other proximate circuits. If any remote switching devices that use power line carrier technology are used at the airport, the designer should include considerations for the CCR selection. If any remote switching devices that use hard-wired or power line carrier technology are used at the airport, the designer should include considerations for the CCR selection. The designer should consider the application design of these components, and consult the manufacturer of the products to determine if a potential problem exists. A6-5. Airfield Lighting Control and Monitoring Systems (ALCMS) This section provides some application guidelines to be considered when specifying an ALCMS or items that interface to it. 289 AC 150/5340-30H Appendix 6 A6-5.1. 7/21/2014 Response times. In the specification for the L-890 ALCMS defined in AC 150/5345-56, response times are described only in the certification testing process. The following provides instructions to test the ALCMS within a lab certification environment. Generally the system is connected with a relatively small complement of components to be controlled and monitored by the ALCMS. The response times required in 150/5345-56 and referred to this AC are, for the most part, included in Table 13-1. Time Characteristic From command input until acceptance or rejection From command input until control signal output to regulator or other controlled unit For system to indicate that a control device has received the control signal Back indication to tower display of regulator initiation Switch-over time to redundant components in event of system faults (no command execution during this time) Automatic detection of failed units and communication lines of the monitoring system Response Time (seconds) < 0.5 < 1.0 < 2.0 < 1.0 < 0.5 < 10 It must be noted that the response times shown refer only to the ALCMS. Equipment that is controlled is not part of this table. The designer must consider this and in particular, establish response times at the system level that includes the response times of components that are controlled by the ALCMS. Establish timing budgets at each interface to ensure that each product specified has its response time budget included so it can be verified on site in the event the system level response time is not acceptable. In addition, since the response times are listed in the context of a certification test (the system is loaded with relatively few components), the designer should also address all response times in the ALCMS and connected components in the specifications when it is installed on site with all systems operational. After installation, there will be many more regulators, possibly multiple vaults, remote locations for maintenance, and some number of ATCT Human Machine Interfaces (HMI). Each of these items can change the system response time. A6-5.2. Failover and recovery. Depending on the level of redundancy in the ALCMS, the failover and recovery functions can have wide spread implications. The most common redundancy is in the network that connects different locations in the ALCMS (i.e., ATCT, vault(s) maintenance terminals, etc.). Redundancy protects the system from a network fault and prevents a loss of system control if a network connection fails. A more sophisticated design includes most critical components being redundant with two network connections. Each location would have two network switches and be independently powered. Within each location there would be an internal redundant network so that each component to be controlled or monitored connects to both local networks. The example from AC 150/5345-56 is shown below: 290 7/21/2014 AC 150/5340-30H Appendix 6 Figure 143. ALCMS block diagram. The issue for the designer is to consider how each failure is processed by the system. If a component on the vault communications network loses its connection on one of its networks but not the other, different system designs will imply different failover mechanisms. A simplistic design might switch all networks on the ALCMS to the backup network. This would probably take longer to complete since all components must detect and act on a network changeover. The more likely switchover is either the vault network switching over or just the data between a failed vault component and the system is supported on the operating network segment. Some designs may actively use both networks and fully load one network in the event the other fails. The failover design must be able to detect the loss of a component. The system must then determine the alternate means to be used as a backup and then communicate with any system components that must take some kind of action to switch over. The system must retain the status and locations of all of the components. In the event of a failure, the current system status must continue to be maintained on the backup computer or server. During the failover process, no data can be lost and the critical element is the 291 AC 150/5340-30H Appendix 6 7/21/2014 time the ATCT HMI may be without any method of control – this is a critical system parameter. The system must also detect that a failure (component or network) has been repaired and returned to normal operation (the recovery mechanism also includes the same timing issues as fault detection). There are many scenarios of failed components where each may cause different failover behavior with different timing. The designer must consult the manufacturer to determine the appropriate failover architecture for the airport and establish the details of the failover/recovery functionality. A6-5.3. Site Acceptance Test (SAT). AC 150/5345-56 only refers to a site acceptance test (SAT) in general terms. The designer should review (consulting the manufacturer when necessary) what critical parameters are to be considered during an SAT. For example checking the system functionality, system and component response times, loss of power, network failure, and labeling. The AC leaves it up to the supplier to develop a test plan with the designer providing approval. However, the designer can include a more detailed set of guidelines regarding site acceptance testing. This would ensure that the test is of more value to the airport owner and addresses any exceptional conditions that are likely to arise during operation. A6-5.4. Interfaces. If there is equipment to be connected to the ALCMS that is from different suppliers, the designer should develop a complete understanding of how each component will interact. If the control and monitoring functions are discrete wiring and contact closures, or simple analog voltages to be measured, these are more common and will be less of a problem. In the case that the interface is a more complex communication interface, the designer should ensure that these interfaces are supported by both systems and in particular that the functions defined for the application are fully supported. This should be part of the factory and site acceptance tests. If the interface is to be developed by two parties, an interface control document (ICD) should be developed. 292 7/21/2014 AC 150/5340-30H Appendix 7 Appendix 7. Runway Status Light (RWSL) System (includes Figures 144-147). A7-1. Purpose This Appendix describes the installation requirements for RWSL. While RWSL may be an FAA owned and operated system, the designer and airport authorities must be aware of how the installation of the system may impact airport operations. The RWSL system will require the installation of in-pavement lighting fixtures (consisting of Runway Entrance Lights (RELs) and Takeoff Hold Lights (THLs)), associated installation hardware that includes conduit, high voltage cable, equipment vault(s), and data links from the airport traffic control tower to the electrical vault(s). Airport Authorities should be prepared to participate in meetings with the FAA to establish consensus and approve installation plans/schedules, any airport related operational impacts/associated costs, and optimal equipment and light locations. Additionally, RWSL construction activities may affect multiple taxiway and runway operations. Therefore, airport authorities should be prepared to fully assess and agree to any prolonged operational impacts and unique airport specific requirements. Note: See Engineering Brief #64, Runway Status Lights System, for the most current information and installation details about Runway Status Lights. A7-1.1. System description. The purpose of the RWSL System is to reduce the number of runway incursions without interfering with normal airport operations. Runway status lights display critical, time-sensitive safety status information directly to pilots and vehicle operators via in-pavement lights giving them an immediate indication of potentially unsafe situations. Runway status lights indicate runway status only; they do not indicate clearance. The RWSL System uses computer processing of integrated surface and terminal surveillance information to establish the presence and motion of aircraft and surface vehicles on or near the runways. The system illuminates red runway-entrance lights (RELs) if the runway is unsafe for entry or crossing, and illuminates red takeoff-hold lights (THLs) if the runway is unsafe for departure. The system extinguishes the lights automatically as appropriate when the runway is no longer unsafe. The RWSL System consists of an RWSL processor and a Field Lighting System (FLS). The RWSL processor receives surveillance data of aircraft and vehicles on or near the airport surface from the ground surface surveillance system. The RWSL processor uses this surveillance data to determine when to activate and deactivate the RELs and THLs. These light commands are sent to the RWSL FLS. The FLS includes a Light Computer (LC), in pavement light fixtures, and all light system circuitry. The FLS receives the light commands and illuminates and extinguishes the lights as commanded by the RWSL processor. The system will automatically determine runway configurations and will adjust the activation and deactivation of RELs and THLs accordingly. The system will automatically adjust light intensity according to time of day. Air Traffic supervisors control the system using a cab control panel. Control functions will include light intensity control (override of automatic intensity adjustment) separately by RELs and THLs. Status indicators will be provided such as system online/offline and if maintenance is required. A separate kill switch will be provided to deactivate all RWSL fixtures in the event of a system malfunction. 293 AC 150/5340-30H Appendix 7 7/21/2014 The RWSL System includes a maintenance terminal for Technical Operations personnel to control the RWSL System and to assist with identification of failed line replaceable units (LRUs). The maintenance terminal also provides all tools and controls necessary to configure and optimize the system. A7-2. Installation. A7-2.1 Runway Entrance Lights (REL). RELs are installed at taxiway/runway intersections and advise aircrews or vehicle operators when it unsafe to cross or enter a runway. The airport authority should ensure that RELs are certified to AC 150/5345-46 Type L-852S, Class 2, Mode 1, Style 3. A7-2.2 REL light base. Light mounting bases should be Type L-868, Class IA or IB, Size B per AC 150/5345-42. Ensure that all light bases are installed per Chapters 11 and 12. A7-2.3 REL configurations. The following standards apply for the most common REL configurations: • • • Basic Configuration (straight taxiway perpendicular to the runway) Angled Configuration (straight taxiway not perpendicular to the runway) Curved Configuration (curved taxiway at a varying angle to the runway) A7-2.3.1 Basic (90-degree) configuration. This is the most common intersection. See Figure 144. Because the taxiway centerline is perpendicular to the runway centerline, the longitudinal line of RELs is also perpendicular to the runway, and all the lights are aimed along the taxiway path, that is perpendicular to the runway centerline. RELs are installed parallel to the taxiway centerline and spaced laterally 2 ft. (0.6 m) from the taxiway centerline on the opposite side of taxiway centerline lights (if installed). A REL array will typically consist of a minimum of six (6) lights and may include more (there may be fewer than 6 RELs for short taxiway segments), depending on the distance between the runway centerline and the holding position. The first light in the taxiway segment is installed two (2) ft. prior to the runway holding position marking. The next to last light is installed two (2) ft. prior to the runway edge stripe. The last light in the array is installed 2 ft. (0.6 m) to the side of the runway centerline lights toward the intersecting taxiway (See Table 4-1 for longitudinal spacing standards.) The REL light base installation must be no closer than 2 ft. (0.6 m) (measured to the edge of the fixture base) to any pavement joints. 294 7/21/2014 AC 150/5340-30H Appendix 7 RELs LOCATED ON RUNWAY ARE LONGITUDINALLY ALIGNED WITH TAXIWAY RELs AND ARE SPACED SPACED 2 FT [0.6 M] FROM RUNWAY CENTERLINE. TAXIWAY CENTERLINE LIGHTS SEE AC 150/5340-30 FOR DETAILS RELs ON SHORT TAXIWAY SEGMENTS SPACED 12.5 FT[3.8 M] MIN. TAXIWAY EDGE LIGHTS RUNWAY GUARD LIGHTS (RGL) SEE AC 150/5340-30 FOR DETAILS 4 RELs ON LONGER TAXIWAY SEGMENTS EQUIDISTANTLY SPACED. RELs SPACING 50 FT [15.2 M] MAXIMUM. RELs ARE OFFSET 2 FT [0.6 M] FROM TAXIWAY CENTERLINE AND 2 FT [0.6 M] FROM HOLD BAR MARKING. Figure 144. REL configuration for taxiways at 90 degrees. A7-2.3.2 Angled configuration. See Figure 145. This configuration is used where the intersecting taxiway is not perpendicular to the runway centerline but not less than 60 degrees from the runway centerline. The location and spacing of the REL lights along the taxiway centerline is identical to the one used on perpendicular intersections. Ensure that RELs cannot be seen by traffic on the runway. For highly angled taxiways (e.g., less than 60 degrees from the runway centerline heading), the fixtures used and aiming will be determined on a case by case basis. 295 AC 150/5340-30H Appendix 7 7/21/2014 REL LOCATED 2 FT [0.6 M] FROM RUNWAY CENTERLINE LIGHTS RELs HIGHLY VISIBLE TO TRAFFIC ON TAXIWAY RELs ARE SPACED 2 FT [0.6 M] FROM TAXIWAY CENTERLINE. REL LOCATED ON RUNWAY LONGITUDINALLY ALIGNED WITH TAXIWAY CENTERLINE RELs SPACED EQUIDISTANT ON TAXIWAY SEGMENT NOTE: REL (TYPE L-852S FIXTURE) BEAM COVERAGE IS DESCRIBED IN AC 150/5345-46, SPECIFICATION FOR RUNWAY AND TAXIWAY LIGHT FIXTURES Figure 145. Angled configuration. A7-2.3.3 Curved configuration. When the taxiway centerline marking between the holding position marking and the runway is curved, the maximum REL longitudinal spacing must be per EB #64. The runway centerline REL will be located on the extended line of the last two longitudinal lights near the runway edge. Where a tangent to the curve of the taxiway centerline intersects the runway centerline at not less than 60 degrees, aiming must comply with this AC for taxiway centerline lights. When the angle is less than 60 degrees, aiming must be determined on a case-by-case basis. Contact AAS-100 for specific guidance. A7-2.4 Takeoff Hold Lights (THL). THLs are used at the runway departure area to warn aircrews and vehicle operators that the runway is unsafe for takeoff. See Figure 146. THLs are a double row of unidirectional in-pavement red lights aligned with the runway centerline lights (centerline of light fixture) aimed toward the approach path to the runway. They begin at a point that is 375 ft. (±25 ft.) (99 m ±7.6 m) from the runway threshold and are displaced 6 ft. on either side of the runway centerline lights. THLs are placed every 100 ft. (30.5 m) for 50 ft. (15.2 m) spaced centerline lights (between the centerline lights in every other space). There will be 1500 ft. (457.2 m) of lights (32 lights) in the array. 296 7/21/2014 AC 150/5340-30H Appendix 7 A7-2.4.1 THL fixtures. THLs are a Type L-850T, Class 2, Mode 1, Style 3 light fixture. The airport authority should ensure that all installation guidelines in Chapters and 11 and 12 are followed. A7-2.4.2 THL mounting base. THL mounting bases are identical to those used for RELs. 297 298 15 equal spaces @ 100' = 1500' [30.0 M = 450 M] 9 Figure 146. Takeoff/hold lights. 1 Physical Runway Centerline THL Type L-850T, see AC 150/5345-46 8 Runway THL Locations 375' ±25' [114.3 M ±7.6 M] 6' [1.8 M] Runway Centerline Lights 2' [0.6 M] Runway Centerline Marking AC 150/5340-30H Appendix 7 7/21/2014 7/21/2014 AC 150/5340-30H Appendix 7 A7-2.5 Constant Current Regulator (CCR) power supply. This unit provides constant current power (via series lighting circuit high voltage cable) to all RWSL THL/REL lamps. The CCR is either FAA Type L-828 (no monitoring), Class 1 (6.6 Amps), Style 2 (5 brightness steps) or FAA Type L-829 (with monitoring), Class 1 (6.6 Amps), Style 2 (5 brightness steps) per AC 150/5345-10. The lighting vault housing the CCRs and other commercial AC Power equipment will be located in an area mutually acceptable to the FAA and the Airport Authority. A7-2.6 Isolation transformer. The RWSL isolation transformers will be Type L-830-18 (for both THLs and RELs) per AC-150/534547. All connectors used should be per AC 150/5345-26. A7-2.7 Individual Light Controller (ILC). The ILC input connects to the secondary side of the isolation transformer and enables computer control of the THL or REL lamp via power line carrier based data communications. The ILC provides monitoring of lamp current, voltage, and load status, including a lamp out detection when it is not processing commands. If a lamp fails, the ILC places a short across the secondary side of the isolation transformer to maintain light system loading. A7-3 Runway Intersection Lights (RIL). RILs are used at runway/runway intersections and provide an indication to aircrews and vehicle operators that there is high-speed traffic on the intersecting runway and that it is unsafe to enter or cross. They are red unidirectional lights installed in a double longitudinal row aligned and offset from either side of the runway centerline lighting in the same fashion as THLs. See paragraph A7-2.4 for a more detailed THL runway location description and diagrams. A7-3.1 RIL mounting base. RIL light fixtures are the same as those used for THLs: Type L-850T Class 2, Style 3, Mode 1. A7-3.2 RIL general installation. See Figure 147. RILs are a double row (31 pairs) of in-pavement red lights that are aligned with the runway centerline lights and aimed toward an aircraft or vehicle that is approaching an intersecting runway. They begin at the Land and Hold Short (LAHSO) in pavement lights or the runway holding position marking and extend toward the approach end of the runway for 3000 ft. (914.4 m). In the absence of either LAHSO lights or a runway holding position marking, the equivalent point of the runway holding position must be determined (see AC 150/5340-1 for additional information about the location of the runway holding position marking). See Figure 147 Detail. The first pair of RIL light fixtures is located 6 ft. (measured to the centerline of the RIL light fixture) from the outer edge of the first solid line of the runway holding position marking toward the approach end of the runway. If LAHSO in-pavement lights are installed, the first pair of RIL light fixtures is located 6 ft. (1.8 m) (measured to the centerline of the RIL light fixture) from the centerline of the LAHSO light bar. The tolerance for both installation cases is plus 25 ft. (7.6 m) or less toward the approach end of the runway to achieve the RIL spacing requirement. RILs are installed every 100 ft. (30.5 m) and displaced 6 ft. (1.8 m) either side of the runway centerline lights in the same manner as THLs. 299 AC 150/5340-30H Appendix 7 7/21/2014 LAND AND HOLD SHORT LIGHTS RUNWAY CL MARKING TYPE L-850T LIGHT SEE AC 150/5345-46 PHYSICAL RUNWAY CL RUNWAY CL LIGHTS RIL 6' [1.8 m] Runway with Center Line Lights RIL Locations Figure 147. Runway intersection lights. A7-3.3 RIL installation on a runway with no centerline lights. There may be circumstances where RILs are to be installed on a runway that does not have centerline lights. For these locations, the RIL array must accommodate an imaginary line that would represent the location of the runway centerline lights (2.5 ft. (0.8 m)) from the physical centerline of the runway to the centerline of the light fixture). Per Figure 147, the RILs are offset 6 ft. (1.8 m) from the physical centerline (both sides) of the imaginary runway centerline light fixtures. A7-3.4 Overlapping RILs and THLs. In some situations, RIL and THL light fixtures may overlap. When there is overlapping, first determine the layout of the RILs. Then continue with the THL light fixtures (using the last pair of RIL fixtures as a point of reference) until the last pair of THL fixtures is 375 ±25 ft. (99 m ±7.6 m) from the runway threshold (departure end). 300 7/21/2014 AC 150/5340-30H Appendix 7 A7-4 Design. A7-4.1 General guidelines. The RWSL will be installed using new conduit where possible for existing runways/taxiways. Future installations of in-pavement L-868 light bases and conduit should be done, if possible, while the pavement is under construction or when an overlay is made. Installation of conduit and light bases after paving is very costly and requires a lengthy shutdown of the taxiway or runway. The airport authority should ensure that all installation guidelines, methods and techniques (Chapters 10, 11, and 12) guidelines in this AC are followed when an RWSL installation is scheduled. A7-4.2 Layout. A design drawing must be developed prior to construction (coordinated with and approved by the airport authority) showing the dimensional layout of each RWSL lighting system to be installed. A7-4.3 Overlay rigid and flexible pavements. See Chapter 10 of this AC for installation guidance and information. A7-4.4 Existing pavements. See Chapter 10 of this AC for installation guidance. A7-5 Surface Movement Guidance Control System (SMGCS) Any potential impacts of the RWSL system on airport SMGCS operation must be evaluated and resolved with the local Airport Authority and Airports District Office prior to commencing any installation activities. A7-5.1 Equipment and material. All equipment and material will be supplied by the sponsoring activity. A7-5.2 Lighting vault. The vault location is subject to the approval of the local Airport Authority before installation begins. A7-6 Operational testing. The airport authority should be prepared to coordinate with the FAA to minimize potential impacts to airport operations. 301 AC 150/5340-30H Appendix 7 7/21/2014 This page intentionally left blank. 302
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File Type : PDF File Type Extension : pdf MIME Type : application/pdf PDF Version : 1.7 Linearized : Yes Author : Category : Advisory Circular Content Type Id : 0x010100C8F286DC78FD6649BFDF028AAB8754CB Create Date : 2014:07:19 07:49:52-04:00 Keywords : airport lights, airport lighting, lighting systems, approach aid, radio control, standby power, lighting installation Modify Date : 2014:07:30 23:09:16-04:00 Source Modified : D:20140719114851 Subject : This advisory circular (AC) provides guidance and recommendations about the installation of airport visual aids. For 508 compliance accessibility assistance, please contact the FAA Office of Airport Engineering at 202-267-7669. Dlc Doc Id Item Guid : 639b0eaf-bf2d-4eda-bede-647c5ce84783 Has XFA : No Language : en Tagged PDF : Yes XMP Toolkit : Adobe XMP Core 5.4-c005 78.147326, 2012/08/23-13:03:03 Metadata Date : 2014:07:30 23:09:16-04:00 Creator Tool : Acrobat PDFMaker 10.1 for Word Document ID : uuid:ba3b69c8-8554-4321-954a-a6360ba48be9 Instance ID : uuid:e93a8372-0c38-4057-b277-615f963ae507 Format : application/pdf Title : AC 150/5340-30H, Design and Installation Details for Airport Visual Aids, 21 July 2014 Description : This advisory circular (AC) provides guidance and recommendations about the installation of airport visual aids. For 508 compliance accessibility assistance, please contact the FAA Office of Airport Engineering at 202-267-7669. Creator : Producer : Adobe PDF Library 10.0 Tag dlc Doc Id Item Guid : 639b0eaf-bf2d-4eda-bede-647c5ce84783 Headline : This advisory circular (AC) provides guidance and recommendations about the installation of airport visual aids. For 508 compliance accessibility assistance, please contact the FAA Office of Airport Engineering at 202-267-7669. Page Layout : SinglePage Page Mode : UseOutlines Page Count : 312EXIF Metadata provided by EXIF.tools