1982_Linear_Switchmode_Voltage_Regulator_Handbook 1982 Linear Switchmode Voltage Regulator Handbook

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HB206R1 /D1

LINEARISWITCHMODE
VOLTAGE REGULATOR
HANDBOOK

THEORY AND PRACTICE

®

MOTOROLA

LINEARISWITCHMODE
VOLTAGE REGULATOR
HANDBOOK
Principal Contributors:
Jade Alberkrack
Bob Haver
Roger Janikowski
Cal Lidback
Nick Lycoudes
Henry Wurzburg

Circuit diagrams external to Motorola products are included as a means of illustrating
typical semiconductor applications; consequently, complete information sufficient for
construction purposes is not necessarily given. The information in this book has been
carefully checked and is believed to be entirely reliable. However, no responsibility is
assumed for inaccuracies. Furthermore, such information does not convey to the
purchaser of the semiconductor devices described any license under the patent rights of
Motorola Inc. or others.

Second U.S. Edition
First Printing
©MOTOROLA INC., 1982
"All Rights Reserved"

Printed in U.S.A.

Switchmode or SWITCHMODE is a trademark of Motorola Inc.

ii

PREFACE
In most electronic systems, voltage regulation is required for various
functions. Today's complex electronic systems are requiring greater regulating peiformance, higher efficiency and lower parts count. Present
integrated circuit and power package technology has produced IC voltage
regulators which can ease the task of regulated power supply design,
provide the performance required and remain cost effective. Available
in a growing variety, Motorola offers a wide range of regulator products
from fixed and adjustable voltage types to special junction and switching
regulator control ICs.
This handbook describes Motorola's voltage regulator products and
provides information on applying these products. Basic Linear regulator
theory and switching regulator topologies has been included along with
practical design examples. Other relevant topics include: trade-offs of
Linear versus switching regulators, series pass elements for Linear regulators, switching regulator component design considerations, heats inking, construction and layout, power supply supervisory and protection,
and reliability. A Motorola regulator selector guide along with data
sheets and an industry cross-reference are also contained in this handbook.
A transistor and rectifier selector guide for switching regulators of various
configurations and power levels is provided in Appendix A and B.

iii

TABLE OF CONTENTS
Page
Section 1.

Section 2.

Section 3.

Section 4.

Section 5.

Section 6.

Section 7.
Section 8.

Basic linear Regulator Theory •..•....••..•.••..•.•.•••.•..•...•.
The IC Voltage Regulator .•.....•...•••.••.••.•..•••.•.•.•.•.•...
The Voltage Reference ..••...•.•.••....•.••••••.•••.••..•••....•
The Error Amplifier •...•••.•.•.•.•••...•..•.•.•••••.•....••...••
The "'Regulator within a Regulator"' .••......•.•••..•..•...•.•...•.
Selecting a linear IC Voltage Regulator ••..•••..•.••..•..•.•...•••
Selecting the Type of Regulator .•...•...•...•..••.•..••.••.•.••..•
Positive Regulators .............•...•...••••.••...•••..•••
Negative Regulators ..••...•••••.•..•....•..•.......•.•..••
Fixed Output Regulators •....••.•......•.•.....•.....•••.•.
Adjustable Output Regulators .•...•.••.•....•.•••••...•••..
Tracking Regulators ......•...•.•.•.........• , •...••.••..••
Floating Regulators .•.............•..•••.•..••..•..•......
Selecting an IC Regulator •...... , •....••....•...............••...
linear Regulator Circuit Configuration and
Design Considerations ...••..••..••...•.•............•••.•.••
Positive, Adjustable Regulators •••...••••........•.......•.••••.• ,
Negative, Adjustable Regulators .•.•.••.••...••..•.••..•.••....•..
Positive, Fixed Regulators ..•...••...•..•••.••....••.•..•.•..•.••
Negative, Fixed Regulators ••....•.•..••••••.•....•.......•.......
Tracking Regulators .....•...••....••..•.••...........••.•..•••.
Floating Regulators ••.•••...••••••..••....•...•....•....••••.•.
Extending the Output Voltage Range •.•.•.•••..•...•.•..•••.••..•..
Electronic Shutdown ...•.....•.••...•...••..•.•.•......•••.....
General Design Considerations .•.••..•••••.••..•••.•..••••••.•.••
Series Pass-Element Considerations for Unear Regulators ....••.....
Series Pass Configurations •.•.•..••.....•.••••.•.•.•.•...••.•...
Series Pass Element Specifications ......•.........•...•..•..•.•...
Current Limiting Techniques .•...•....•.•.•.....•....••.........•
Constant Current Limiting ••.•.•...•..•...••....••.••••.••••.•.••
Foldback Current Limiting ....•.•...•.......•.•....•.••.•..•..•..
Paralleled Series Pass Elements ...•...•........•••..••...•..•..••
Pass Transistor Selection Guide ...........•.•.......•........•.•.
linear Regulator Construction and Layout .•....•.....•..•.••....•
General Considerations .......•.•...••.•...........•...•.••..•.•
Ground Loops and Remote Voltage Sensing •.•.•..•••..••.•.•....•••
Semiconductor Mounting Considerations ..........••..........•...•
linear Regulator Design Example .......................•...•.•..
IC Regulator Selection .•..•.•....•........•...•.....•.•.•..•.•••
Component Value Determination •.•..•.•.••.....••••....•.••..•..
Input Voltage Constraints ..•....•........•...••.......•.....•..•.
Regulator Output Current versus Package Considerations •...•••.•.•••
Series Pass Element Selection .......•.•.•••.....•.......•.•..••.
Heatsink Calculation •.•..•......•....•.••.••.•...•.•.••.•......
Clamp Diodes ......•...•...•.•..•....•......•••.•.•.•.•..••..•
linear Regulator Circuit Troubleshooting Check list •..•...•........
Designing the Input Supply .•...•.•..•.•......••...•••..••.•..••
Capacitor Input Filter DeSign ..••...•.•..••.......•.•••..•.••.....
Surge Current Considerations ...........•....•...•.•..........•..
Design Procedure •.....••...•...•..••....••.•..•.•......•......
Filter Capacitor Determinations •...•.•.••.•.•..••..•...•.•..
Rectifier Requirements •......•••..••.•...........•........
Transformer Specifications .•......•........•......••.•.....
Design Example ..........••......•••...•.•....•..••.•..•.••...

iv

1
1
1

5
8
11
11
11
11
11
13
13
13
13

15
15

22
24
27
28
30
32
32
34

37
37
38
39
39

42
45
46
51
51

52
55
57
57
57
57
58

59
59
60
61

63
64
68
68
68
69
69
70

TABLE OF CONTENTS (continued)

Section 9.

Switching Regulators versus Unear Regulators ...................... .
The Market ......................................................... .
Comparison with Linear Regulators .................................. .

Page
73
73
73

Section 10.

Switching Regulator Topologies .................................... .
Buck and Boost ..................................................... .
Flyback and Forward Converters ..................................... .
Push-Pull and Bridge Converters ..................................... .

78
80
84

Section 11.

Switching Regulator Component Design Tips ....................... .
Transformers .... , .. , ............................................... .
Transistors ......................................................... .
Rectifiers .......................................................... .
Capacitors and Filters ............................................... .
Control Circuits ..................................................... .

87
87
90
96
98
99

Section 12.

The Future for Switching Regulators ................................ .

103

Section 13.

Switching Regulator Design Examples .............................. .
A Simplified Power-Supply Design
Using the TL494 Control Circuit .................................... .
Application of the TL494 in a 400 Watt and 1000 Watt
Off-Line Power Supply ............................................ .
60-Watt Flyback Switching Power Supply Design ...................... .
Sandwiching the Windings .......................................... .
Advantages of Flyback .............................................. .
Final Results ....................................................... .

105

Section 14.

Section 15.

Section 16.

Section 17.

Section 18.

Power Supply Supervisory and Protection Considerations ............ .
The Crowbar Technique ............................................. .
SCR Considerations ................................................. .
The Sense and Drive Circuit ......................................... .
The MC3424 ....................................................... .
Heatsinking ........................................................ .
The Thermal Equation ............................................... .
Selecting a Heatsink ................................................ .
Custom Heatsink Design ............................................ .
Heatsink Design Example ............................................ .
Regulator Reliability ............................................... .
Quality Concepts ................................................... .
Reliability Concepts ................................................. .
IC Regulator Selection Guides ...................................... .
Adjustable Output Regulators ........................................ .
Fixed Output Regulators ............................................. ,
Speciality Regulators and Switching Regulator Control Circuits ......... .
Regulator Data Sheets ............................................. .
LM109, 209, 309 Positive 3-Terminal Fixed
Voltage Regulators ... , ............................................ .
LM117, 217, 317 3-Terminal Adjustable Output Positive
Voltage Regulators .... " .......................................... .
LM117L, 217L, 317L Low Current 3- Terminal Adjustable
Output Positive Voltage Regulators ................................. .
LM117M, 217M, 317M Medium-Current 3-Terminal Adjustable
Output Positive Voltage Regulators ........................... , ..... .
LM123,A/LM223,A/LM323,A 3-Ampere, 5 Volt Positive
Voltage Regulators ................................................ .
LM137, 237, 337 3- Terminal Adjustable Output Negative
Voltage Regulators ................................................ .

v

77

105
107

112
112
117

117
121
121
122

124
129
135
135
136

138
142
145
145
147

151
151
154
157
161

162
167

175
183
191

197

TABLE OF CONTENTS (continued)
Page
Section 18.

Section 19.
Section 20.
AppendixA.
Appendix B.

(continued)
LM137M, 237M, 337M Medium-Current 3-Terminal Adjustable
Negative Voltage Regulators .......................................
LM140 Series, LM340 Series 3-Terminal Positive
Voltage Regulators ................................................
LM150, 250, 350 3-Terminal Adjustable Output Positive
Voltage Regulators ................................................
MC1463, 1563 Negative Voltage Reg ulators ...........................
MC1466L, 1566L Voltage and Current Regulators..................... .
MC1468, 1568 Dual ±15 Volt Regulators ..............................
MC1469, 1569 Positive Adjustable Regulators .........................
MC1723, C Positive or Negative Adjustable Regulator. . . . . . . . . . . . . . . . . .
MC3420, 3520 Inverter Control Circuit ................................
MC3423, 3523 Overvoltage "Crowbar" Sensing Circuit .................
MC3424,A/MC3524,A/MC3324,A Power Supply Supervisory
Circuit/Dual Voltage Comparator .. , .. .. ... .. .. .. ... .. ... . .. ... . ... .
MC34060, 35060 Switch mode Pulse Width Modulation
Control Circuits...................................................
MC7800 Series 3-Terminal Positive Voltage Regulators ................
MC78LOOC,AC Series 3-Terminal Positive Voltage Regulators..........
MC78MOOC Series 3-Terminal Positive Voltage Regulators .............
MC78TOO Series 3-Terminal Positive Voltage Regulators...............
MC7900C Series 3-Terminal Negative Voltage Regulators ..............
MC79LOOC,AC Series 3-Terminal Negative Voltage Regulators .........
SG 1525A, 1527 A/SG2525A, 2527 A/SG3525A, 3527 A
Pulsewidth Modulator Control Circuit.. ...... . .... .... .. ... .........
SG1526/2526/3526 Pulse Width Modulation Control Circuits ...........
TL431 Series Programmable Precision References. . . . . . . . . . . . . . . . . . . . .
TL494, 495 Switch mode Pulse Width Modulation
Control Circuits. .... .. ... ....... . .. .. .. ....... .. .. . ........ ... ....
j.l78S40 Universal Switching Regulator Subsystem .....................
Package Outline Dimensions .........................................

204
211
221
229
235
238
243
249
254
267
273
276
288
300
307
315
316
325
331
338
346
354
365
369

Voltage Regulator Cross-Reference Guide ............................

375

Switch mode Power Transistor Application Selector Guide .............

381

Motorola Switch mode Rectifiers for
Switching Power Supplies .........................................

387

vi

SECTION 1
BASIC LINEAR REGULATOR THEORY

A. THE IC VOLTAGE REGULATOR
The basic functional block diagram of an integrated circuit voltage regulator is
shown in Figure 1-1. It consists of a stable reference, whose output voltage is VREF,
and a high gain error amplifier. The output voltage, Va, is equal to, or a multiple of,
V REF. The regulator will tend to keep Vo constant by sensing any changes in Vo and
trying to return it to its original value. Therefore, the ideal voltage regulator could
be considered a voltage source with a constant output voltage. However, in practice
the IC regulator is better represented by the model shown in Figure 1-2.
In this figure, the regulator is modeled as a voltage source with a positive
output impedance, Zoo The value of the voltage source, V, is not constant; instead,
it varies with changes in supply voltage, Vee, and with changes in IC junction
temperature, Tj, induced by changes in ambient temperature and power dissipation.
Also, the regulator output voltage, Yo, is affected by the voltage drop across Zo,
caused by the output current, 10. In the following text, the reference and amplifier
sections will be described, and their contributions to the changes in the output
voltage analyzed.
B. THE VOLTAGE REFERENCE
Naturally, the major requirement for the reference is that it be stable; variations in supply voltage or junction temperature should have little or no effect on the
value of the reference voltage, VREF.
The Zener Diode Reference
The simplest form of a voltage reference is shown in Figure 1-3a. It consists of
a resistor and a zener diode. The zener voltage, Vz, is used as the reference voltage.
In order to determine Vz, consider Figure 1-3b. The zener diode, VR1, of Figure
1-3a has been replaced with its equivalent circuit model and the value of Vz is
therefore given by (at a constant junction temperature):
V Z = V BZ
where

+

IzZz

Vee - VBZ

= VBZ + ( R + Zz ) Zz

(1)

VBZ = zener breakdown voltage
Iz = zener current

Zz = zener impedance at Iz
Note that changes in the supply voltage give rise to changes in the zener current,
thereby changing the value of Vz, the reference voltage.

Vee

",:>--"-...("'l

Reference

Vo

Figure 1-1. Voltage Regulator Functional Block Diagram

Vee

rv------4-------~Vo

V; f(Vee. Til

Figure 1-2. Voltage Regulator Equivalent Circuit Model

Vee
Vee

e-----()VZ
~--------~:1VZ

VBZ

(a)

(b)

Figure 1·3. Zener Diode Reference

2

The Constant Current -

Zener Reference

The effect of zener impedance can be minimized by driving the zener diode
with a constant current as shown in Figure 1-4. The value of the zener current is
largely independent of Vee and is given by:
Iz = VBEQI
Rsc
where

(2)

VBEQI = base-emitter voltage of Ql

This gives a reference voltage of:
VREF = Vz

+

VBEQI = VBZ

+ IzZz +

VBEQI

(3)

where Iz is constant and given by equation 2.
The reference voltage (about 7 V) of this configuration is therefore largely independent of supply voltage variations. This configuration has the addjtional benefit
of better temperature stability than that of a simple resistor-zener reference.
Referring back to Figure 1-3a, it can be seen that the reference voltage
temperature stability is equal to that of the zener diode, VR I. The stability of zener
diodes used in most integrated circuitry is about +2.2 m V;oC or = .04%I°C(for a
6.2 V zener). If the junction temperature varies 100°C, the zener, or reference,
voltage would vary 4%. A variation this large is usually unacceptable.
However, the circuit of Figure 1-4 does not have this drawback. Here the
positive 2.2 m V/oC temperature coefficient (TC) of the zener diode is offset by the
negative 2.2 m V;oC TC of the VBE of Ql. This results in a reference voltage with
very stable temperature characteristics.

Vee

e_---OVREF
VR1

RSC

Figure 1-4. Constant Current - Zener Reference

3

The Bandgap Reference
Although very stable, the circuit of Figure 1-4 does have a disadvantage in that
it requires a supply voltage of 9 volts or more. Another type of stable reference
which requires only a few volts to operate was described by Widlar1 and is shown in
Figure 1-5. In this circuit VREF is given by:
VREF = VBEQ3

(4)

hR2

VBEQI - VBEQ2
.
RI
(neglectmg base currents)

h =

where

+

The change in VREF with junction temperature is given by:

~ VREF

=

~ VBE3 + {~ VBEQI

;1 ~ VBEQ2} R2

(5)

It can be shown that,

and

~ VBEQI = ~Tj

K In II

(6)

~ VBEQ2 = ~Tj

K In h

(7)

where

K = a constant
~ Tj =

and'

change in junction temperature

II > h

Combining (5), (6), and (7)
A

L.l

VREF = ~ VBEQ3

+

R2

II

~TjK (RI) 1nTz

(8)

Vee

,-------....----.------0

y
VSEQ1

Figure 1-5. Bandgap Reference

4

V REF

Since Ll VBEQ3 is negative, and with II > Iz, In 11/12 is positive, the net change in
VREF with temperature variations can be made to equal zero by appropriately
selecting the values of II, RI, and Rz.

c.

THE ERROR AMPLIFIER
Given a stable reference, the error amplifier becomes the determining factor in
integrated circuit voltage regulator performance. Figure 1-6 shows a typical differential error amplifier in a voltage regulator configuration. With a constant supply
voltage, Vee, and junction temperature, the output voltage is given by:

Vo = AVOL Vi - ZOL 10 = AVOL {(VREF± VIO) - Va {3} - ZOL 10
where

(9)

A VOL = amplifier open loop gain
VIa = input offset voltage
ZOL = open loop output impedance
{3 = R RI R = feedback ratio ( {3 is always:;;; 1)

1+

10

z

= output current

Vi = true differential input voltage
Manipulating (9)
(VREF± VIa) -

ZOL
-A
VOL 10

Vo = - - - - - - - - - : ; - - - {3 + 1
AVOL

(10)

Note that if the amplifier open loop gain is infinite, this expression reduces to:
(11)

The output voltage can thus be set any value equal to or greater than (VREF± VIO).
Note also that if A VOL is not infinite, with constant output current (a non-varying
output load), the output voltage can still be "tweaked in" by varying RI and Rz,
even though VA will not exactly equal that given by equation 11.
Assuming a stable reference and a finite value of A VOL, inaccuracy of the
output voltage can be traced to the following amplifier characteristics:
1. Amplifier input offset voltage drift The input transistors of integrated circuit amplifiers are usually not perfectly
matched. As in operational amplifiers, this is expressed in terms of an input offset
voltage, VIa. At a given temperature, this effect can be nulled out of the desired
output voltage by adjusting VREF or 1/ {3. However, VIO drifts with temperature,
typically±5 to 15 J.LV;oC, causing a proportional change in the output voltage.
Closer matching of the internal amplifier input transistors, minimizes this effect, as
does selecting a feedback ratio, {3, to be close to unity.
5

Vee

\r---7--....- - Q Vo

(-)

Figure 1-6. Typical Voltage Regulator Configuration

2. Amplifier power supply sensitivity Changes in regulator output voltage due to power supply voltage variations can be
attributed to two amplifier performance parameters: power supply rejection ratio
(PSRR) and common-mode rejection ratio (CMRR). In modern integrated circuit
regulator amplifiers, the utilization of constant current sources gives such large
values of PSRR that this effect on Vo can usually be neglected. However, supply
voltage changes can affect the output voltage since these changes appear as
common mode voltage changes, and they are best measured by the CMRR.
The definition of common mode voltage, VCM, illustrated by Figure 1-7a, is:
VCM = (VI ~ V2) _ (V+ ; V-)
where

(12)

voltage on amplifier non-inverting input
V 2 = voltage on amplifier inverting input
V + = positive supply voltage
V - = negative supply voltage

In an ideal amplifier, only the differential input voltage (V I - V2) has any effect on
the output voltage; the value of VCM would not effect the output. In fact, VCM does
influence the amplifier output voltage. This effect can be modeled as an additional
voltage offset at the amplifier input equal to VcM/CMRR as shown in Figures 1-7b
andl-8. The latter figure is the same configuration as Figure 1-6, with amplifier
input offset voltage and output impedance deleted for clarity and common-mode
voltage effects added. The output voltage of this configuration is given by:
6

V 1 0----4--=__,

v(a)

V"(b)

Figure 1-7. Definition of Common-mode Voltage Error

Vee

(+)

~------------~----~---<)Vo

(-)

Figure 1-8. Common·mode Regulator Effects

7

Vo

= AVOLVi = AVOL(VREF -

VCM
CMRR -

{3Vo)

(13)

Manipulating,
Vo = (VREF {3
where
and

+

VCM

CK1RR)

(14)

1
A VOL

VCC
VCM = VREF-T

(15)

CMRR = common-mode rejection ratio

It can be seen from equations (14) and (15) that the output can vary when Vcc
varies. This can be reduced by designing the amplifier to have a high A VOL, a high
CMRR, and by choosing the feedback ratio, {3, to be unity.

3. Amplifier Output Impedance Referring back to equation (9), it can be seen that the equivalent regulator output
impedance, Zo, is given by:
Zo = dVo= ZOL
(16)
dlo
{3AVOL
This impedance must be as low as possible, in order to minimize load current
effects on the output voltage. This can be accomplished by lowering ZOL, choosing
an amplifier with high AVOL, and by selecting the feedback ratio, {3, to beunity.
A simple way of lowering the effective value of ZOL is to make an impedance
transformation with an emitter follower, as shown in Figure 1-9. Given a change in
output current, dlo, the amplifier will see a change of only dlo/hFEQI in its output
current, 10'. Therefore ZOL in equation (16) has been effectively reduced to
ZorJhFEQI, reducing the overall regulator output impedance, ZOo

D. THE REGULATOR WITHIN A REGULATOR APPROACH
In the preceding text, we have analyzed the sections of an integrated circuit
voltage regulator and determined how they contribute to its non-ideal performance
characteristics. These are shown in Table 1-1 along with procedures which
minimize their effects.
It can be seen that in all cases regulator performance can be improved by
selecting A VOL as high as possible and {3 = 1. Since a limit is soon approached in
how much A VOL can be practically obtained in an integrated circuit amplifier,
selecting a feedback ratio, {3, equal to unity is the only viable way of improving
total regulator performance, especially in reducing regulator output impedance.
However, this method presents a basic problem to the regulator designer. If the
configuration of Figure 1-6 is used, the output voltage cannot be adjusted to a value
other than VREF. The solution is to utilize a different regulator configuration known
as the "regulator within a regulator approach."2 Its greatest benefit is in reducing
total regulator output impedance.
8

Vee

VREF
10

•

(-)
R2

Figure 1-9. Emitter Follower Output

TABLE 1-1
VoCHANGES
SECTION

EFFECT CAN BE
INDUCED BY

MINIMIZED BY SELECTING

Vee

1. Constant current-zener method
2. Bandgap reference

Tj

1. Bandgap reference
2. TC compensated zener method

Reference

Amplifier

Vee

1. High CMRR amplifier
2. High AvoL amplifier
3. {3 = 1

Tj

1. Low VIO drift amplifier
2. High AvoL amplifier
3. {3 = 1
1.
2.
3.
4.

10

9

Low ZOL amplifier
High AVOL amplifier
Additional emitter fol/ower output
{3 = 1

Vo

As shown in Figure 1-10, amplifier Al sets up a voltage, VI, given by:
R2
VI = VREF (1 + Ri)
(17)
V I now serves as the reference voltage for amplifier A2, whose output voltage, Va,
is given by:
R2
(18)
Vo= VI= VREF (1 + Ri)
Note that the output impedance of A2, and therefore the regulator output impedance, has been minimized by selecting A2's feedback factor to be unity; and that
output voltage can still be set at voltages greater than VREF by adjusting RI and R2.

A2 -

-

J\jV\r--~--'--Q Vo

V1

A1

> - - -.......--1+

Figure 1-10. The "Regulator within a Regulator" Configuration

'Widlar, R. J., "New Developments in Ie Voltage Regulators," IEEE Journal of Solid State Circuits, Feb. 1971,
Vol. SC-6, pgs. 2-7.
2Tom Fredericksen, IEEE Journal of Solid State Circuits, Vol. SC-3, Number 4, Dec. 1968, "A Monolithic High
Power Series Voltage Regulator."

10

SECTION 2
SELECTING A LINEAR IC VOLTAGE REGULATOR
A. SELECTING THE TYPE OF REGULATOR
There are five basic linear regulator types; these are the positive, negative,
fixed output, tracking and floating regulators. Each has its own particular characteristics and best uses, and selection depends on the designer's needs and trade-offs
in performance and cost.
1. Positive Versus Negative Regulators.
In most cases, a positive regulator is used to regulate positive voltages and a
negative regulator negative voltages. However, depending on the system's grounding requirements, each regulator type may be used to regulate the "opposite"
voltage.
Figures 2-1 a and 2-1 b show the regulators used in the conventional and
obvious mode. Note that the ground reference for each (indicated by the heavy line)
is continuous. Several positive regulators could be used with the same input supply
to deliver several voltages with common grounds; negative regulators may be
utilized in a similar manner.
If no other common supplies or system components operate off the input
supply to the regulator, the circuits of Figures 2-1c and 2-1d may be used to regulate
positive voltages with a negative regulator and vice versa. In these configurations,
the input supply is essentially floated, i.e., neither side of the input is tied to the
system ground.
There are methods of utilizing positive regulators to obtain negative output
voltages without sacrificing ground bus continuity; however, these methods are
only possible at the expense of increased circuit complexity and cost. An example
of this technique is shown in Section 3.
2. Three Terminal, Fixed Output Regulators
These regulators offer the designer a simple, inexpensive way to obtain a
source of regulated voltage. They are available in a variety of positive or negative
output voltages and current ranges. The advantages of these regulators are:
a)
b)
c)
d)

Easy to use.
Internal overcurrent and thermal protection.
No circuit adjustments necessary.
Low cost.

Their disadvantages are:
a) Output voltage cannot be precisely adjusted. (Methods for obtaining adjustable outputs are shown in Section 3).
b) Available only in certain output voltages and currents.
c) Obtaining greater current capability is more difficult than with other
regulators. (Methods for obtaining greater output currents are shown in
Section 3.)
11

Positive
Regulator
Input
Supply

) V;N

1

.-

.L

(a)

~O

)

.L

Positive Output Using Positive Regulator

Input
Supply

V~N) ~

I

~)v~o

Negative
Regulator

(b)
Negative Output Using Negative Regulator

Input
Supply

)

+

T

VIN

.

Negative
Regulator

(e)

)

+
Vo

.

.b
-

Positive Output Using Negative Regulator

Input
Supply

)

Positive
Regulator

+
VIN
.

1
(d)

Negative Output Using Positive Regulator

Figure 2·1. Regulator Configurations

12

~)v~

3. Three Terminal, Adjustable Output Regulators
Like the three terminal fixed regulators, the three terminal adjustable regulators are easy and inexpensive to use. These devices provide added flexibility
with output voltage adjustable over a wide range, from 1.2 V to nearly 40 V, by
means of an external, two-resistor voltage divider. A variety of current ranges
from 100 rnA to 3.0 Amperes are available.
4. Tracking Regulators
Often a regulated source of symmetrical positive and negative voltage is
required for supplying op amps, etc. In these cases, a tracking regulator is required.
In addition to supplying regulated positive and negative output voltages, the
tracking regulator assures that these voltages are balanced; in other words, the
midpoint of the positive and negative output voltages is at ground potential.
This function can be implemented using a positive output regulator together
with an op amp or negative output regulator. However, this method results in the
use of two IC packages and a multitude of external components. To minimize
component count, an IC is offered which performs this function in a single package:
the MC1568/MC1468 ± 15V tracking regulator.
5. Floating Regulators
If the desired output voltage is in excess of 40 volts, a floating regulator such
as the MC 1566/MC 1466 should be considered. The output voltage of this regulator
can be any magnitude and is limited only by the capabilities of an external
transistor. However, an additional floating low voltage input supply is required.
B. SELECTING AN Ie REGULATOR
Once the type of regulator is decided upon, the next step is to choose a
specific device. As an aid in choosing an appropriate IC regulator, a Selection
Guide is contained in Section 17.
To provide higher currents than are available from monolithic technologies, an
IC regulator will often be used as a driver to a boost transistor. This complicates the
selection and design task, as there are now several overlapping solutions to many of
the design problems.
Unfortunately, there is no exact step-by-step procedure that can be followed
which will lead to the ideal regulator and circuit configuration for a specific
application. The regulating circuit that is finally accepted will be a compromise
between such factors as performance, cost, size and complexity.
Because of this, the following general design procedure is suggested:
1. Select the regulators which meet or exceed the requirements for line regulation,
load regulation, TC of the output voltage and operating ambient temperature range.
At this point, do not be overly concerned with the regulator capabilities in terms of
output voltage, output current, SOA and special features.
2. Next, select application circuits from Section 3 which meet the requirements
for output current, output voltage, special features, etc. Preliminary designs using
the chosen regulators and circuit configurations are then possible. From these
designs a judgement can be made by the designer as to which regulator - circuit
configuration combination best meets his requirements in terms of cost, size and
complexity.
13

14

SECTION 3
LINEAR REGULATOR CIRCUIT CONFIGURATION
AND DESIGN CONSIDERATIONS

Once the IC regulators, which meet the designer's performance requirements,
have been selected, the next step is to determine suitable circuit configurations.
Initial designs are devised and compared to determine the IC regulator/circuit
configuration that best meets the designer's requirements. In this section, several
circuit configurations and design equations are given for the various regulator
ICs. Additional circuit configurations can be found on the device data sheets (see
Section 18). Organization is first by regulator type and then by variants, such as
current boost. Each circuit diagram has component values for a particular voltage
and current regulator design.
A. Positive, Adjustable
B. Negative, Adjustable
C. Positive, Fixed
D. Negative, Fixed
E. Tracking
F. Floating
G. Special
1. Obtaining Extended Output Voltage Range
2. Electronic Shutdown
H. General Design Considerations
It should be noted that all circuit configurations shown have constant current
limiting; if foldback limiting is desired, see Section 4C for techniques and design
equations.
A. POSITIVE, ADJUSTABLE OUTPUT IC REGULATOR
CONFIGURATIONS
1. Basic Regulator Configurations
Positive Three-Terminal Adjustables
These adjustables, comprised of the LM117L, LM117M, LMI17, and
LM150 series devices range in output currents of 100mA, 500mA, l.5A, and
3 .OA respectively. All of these devices utilize the same basic circuit configuration
as shown in Figure 3-1A.
MCl723(C)
The basic circuit configurations for the MC 1723(C) regulator are shown in
Figures 3-3A and 3-2A. For output voltages from = 7 V to 37 V the configuration
of Figure 3-2A can be used, while Figure 3-3A can be used to obtain output
voltages from 2 V to = 7 V.
MC1569, MC1469
Figure 3-4A shows the basic circuit configuration for the MC1569, MC1469
regulator IC. Depending on YIN, TA, heatsinking and package utilized, output
currents in excess of 500 rnA can be obtained with this configuration.
15

2. Output Current Boosting
If output currents greater than those available from the basic circuit configurations are desired, the current boost circuits shown in this section can be used. The
output currents which can be obtained with these configurations are limited only by
the capabilities of the external pass element(s).

LMl17L
LMl17M
LMl17
LM150

IAdj

+ Vo

Vout

Rl
240

+
Adjust

+ **

Co
1 J.LF

* Cin is required if regulator is located an appreciable distance from power
supply filter.

** Co is not needed for stability, however it does improve transient response.
t CAdj is not required; however, it does improve Ripple Rejection
Vout

=

1.25V (1

+

:~)

+ IAdjR2

Since IAdj is controlled to less than 100 ~A. the error associated with this term
is negligible in most applications.

Figure 3-1A -

Basic Configuration for Positive, Adjustable Ouput
Three-Terminal Regulators

16

Pin Numbers Adjacent to Terminals are for the Metal Package.
Pin Numbers in Parenthesis are for the Dual In-Line Package.

Vin +20V

(12) 8

6 (10)

RSC

(11 )7

10(2)1

220

ISC=30mA

1 (3)

MC1723
(MC1723C)

?>(6) 4
R3 >5.1 k

_ Va +15V

R1

12K
2(4)

!

_;f

(5) 3

0.01 j.lF

100 pF

9 (13)

Cref

10k. R2

(7)51

R

sc

-=-

~ 0.66V; 10kO(6) 4
R1 5.1 k

MC1723
(MC1723C)

ISC=30mA

1 (3)

3.6k

R3
~

inF

I=

-=
R2

220

1

I

sc

10(2)]

9(13)

C r e C : 13K

R

RSC

2 (4)

(5) 3

0.01 j.lF

6 (10)

1--o-....--'\/'I,'V--1~....... Va +5V

+ V in ........--o----i

~ 0.66V . 10kO----<..---1.-2...0"""'.-1/":""2-W
.....MPS 6512
4
or Equlv

+10 V

6

.... +5 V
ISC =.5 A

MC1569
MC1469

3k

Al

9

5

8

7
CN
10.1 p.F

Vo
A2 = 6.8 k; Al = ( - - -1) A2"" (2VO -7) kO
VAEF
06
CN = 0.1 p.F; CC;;' InF; ASC ""IS'C
See Section 3H for General Design Consldera'tlons
Values shown are for a 15V.500mAI regulator using a MCl569A on a 3°C/W heatslnk at TA up to +70o C

Figure 3-4A. MC1S69, MC1469 Basic Circuit Configuration

Pin Numbers Adjacent to Terminals are for the Metal Package.
Pin Numbers In Parenthesis are for the Dual In· Line Package
Ql

ASC

r-----------------~
2N3055
+VIN

(12) 8

Vo
+15V

1.30
1/2 W

or Equiv

.-----------,

ISC=·5A

+20V

10 (2)
(11) 7

1 (3)

MC1723
(MC1723C)
A3
5.1 k

Al

12k

A2

10k

2 (4)

(6) 4

100pF

.......-0--1

9 (13)

ASC"" 0.66V ; 10kO--.

Vln1

R2

2

1

R2=6.8k.; R1=(VVO .1 )xR2=«2VO·7)kU; CN=0.1JJF; C6"lnF , RSC=<01 .6V
REF
SC

R",?~~VA~

Selection of Q1 based on considerations of Section 4
See Section 3H for General Design Considerations

Values shown are for a 15V, 5AJ regulator using an MC1469R on a 26° C/W heatsink and 01 mounted on a
1 ° C/W heatslnk for T AMAX = + 0° C

Figure 3·10A. MC1569, MC1469 High Efficiency Regulator Configuration

21

B. NEGATIVE, ADJUSTABLE OUTPUT IC REGULATOR
CONFIGURATIONS
1. Basic Regulator Configurations
MC1563, MC1463
Figure 3-1B illustrates the basic circuit configuration for the MC1563,
MC1463 negative regulator IC. Output currents in excess of 500 rnA can be
obtained depending on input voltage, heats inking and maximum ambient
temperature.

--

-

GND

1
-

2

±0.1/oLF
Cn
3

Case

6.8 k

AB

3.3k

AA

1

4
7

-

10V
V' n

Cc
InF

9

Co

-

10
/oL F

--r:

MC1563
MC1463
8

-1:-

T

+

5

6

-5.2 V
ISC=1 25mA
Vo

AS -10n
Vo
AB=6.8kn ;AA=ABX(-V -1 )90(2/VO/-7)kn
AEF
1 •4V
CN=0.1/oLF ; CC;;;' InF ; ASC "" 1
SC
See Section 3H for General Design Considerations

Values shown are for a !-5.2V, 125mA! regulator using a MC1463R at T A up to +70 0 C

Figure 3-1B.

MC1563, MC1463 Basic Regulator Configuration

MCI723(C)
Although a positive regulator, the MCl723(C) can be used in a negative
regulator circuit configuration if the superior regulation and performance capabilities of the MC1563 are not needed. This is done by using an external pass
element and a zener level shifter as shown in Figure 3-2B. It should be noted that
for proper operation, the input supply must not vary over a wide range, since the
correct value for Vz depends directly on this voltage. In addition, it should be
noted that this circuit will not operate with a shorted output.
2. Output Current Boosting
Figure 3-3B shows a configuration for obtaining increased output current
capability from the MC1563, MC1463 regulator by the use of an external series
pass element(s).
22

(12) 8

6 (10)

(11) 7
R1

=

12k

2 (4)

MC1723
....(6_)-(4~~ (MC 1723C)

+
10"F

(5) 3

5(7)

Vo = -15V
2N3055
or Equiv

Vin = -20V to -23V

!VO!~10V; 10knE;;R1+R2E;;100kn; R2= V!~~(R1+R2)"l~~!(R1+R2)
VZE;;!VIN!-VSE(01 )-3V; VZ~!VIN!-!VO !-VSE(01 )+6V
Selection of 01 based on considerations of Section 4
See Section 3H for· General Design Considerations
Warning: Do not short circuit output
Values shown are for a 1-15V.750mAI regulator using the MC1723CL. with 01 mounted on a
20o C/W heatslnk at TA up to +70oC. (DO NOT SHORT CIRCUIT OUTPUT)

Figure 3-2B. MC1723(C) Negative Regulator Configuration

GND

1

::::~0.1ltF
2

3

Case

6.8 k

Rs

3.3 k

R

1

1 N4001 or Equiv

7

CR1

Cc

-10 V

4

lnF

MC1563
MC1463

9

+

Co

A -

ItF

,,!::: 100

8
6

5

~2N3771

.56n.1/2W

ISC=2 .SA
Vo

or Equiv

~

RSC

VO=·S.2Vdc

01

Vo
lAV
Rs=6.8kn; RA=RBX~REF-l)"'(2IVol-7)kn;Cc;;'lnF; RSC'" ISC
CRI: add one diode in series with CRI for each additional base emitter junction in composite 01
Selection of 01 based on considerations of Section 4
See Section 3H for General Design Considerations
Values shown are for a I-S.2V. 2.SA I regulator using an MC1463R (unheatsinked) with 01 mounted
on a 1°C/W heatsink for TA up to +70o C

Figure 3-3B. MC1563, MC1463 Current Boost Configuration

23

C. POSITIVE, FIXED OUTPUT IC REGULATOR CONFIGURATIONS
1. Basic Regulator Configurations
The basic current configuration for the positive three terminal regulators is
shown in Figure 3-1C. Depending on which regulator type is used, this configuration can provide output currents in excess of 3A.
2. Output Current Boosting
Figure 3-2C illustrates a method for obtaining greater output currents with the
three terminal positive regulators. Although any of these regulators may be used,
usually it is most economical to use the 1 ampere MC7800C in this configuration.

VIN

,..1

0

CIN

1.

DEVICE

10

MC78lXX
MC78MXX
MC78XX
MC78TXX

O.lA
O.5A
1.0A
3.0A

---

~

O.33jtF

CO:
XX:

~VO

COl

1

CIN:

,..2

-

3

required if regulator is located more than a few ("'2" to 4") inches away from input supply
capacitor; for long input leads to regulator, up to 1jtF may be needed for CIN' CIN should be a
high frequency type capacitor
improves transient response
these two digits of the type number indicate nominal output voltage.
See Section 3H for General Design Considerations
See Section 17 for available device output voltages
See Section 15 for heatsinking

Figure 3·1C. Basic Circuit Configuration for the Positive, Fixed Output Three Terminal Regulators

VIN
Input

0.12n

5W

MJ2955
orEquiv

+10V

!

Q1

ISC(Ql)

2N6049

2

R

I S C T O T _ Vo

50n

Output + 5V
ISC(iC1 )

XX

=2

digits of type number indicating Voltage. See Section 17 for available device output voltages

R: used to divert IC regulator bias current and determines at what output current level Q1 begins

.

conductlng.O

<

~ VSEON(Q1)
R""I
SIAS(IC1)

;

R

_ 0.6V
I
SC - - , - - j' SCTOT
SC(Q1

=

I

I
SC(Q1)+ SC(IC1)

Selection of Q 1 based on considerations of Section 4
See Section 3H for General Design Considerations
Values shown are for a 15V, 5AJ regulator using an MC7805CK on a 2.5 0 C/W heatsink and Q1 on a
1° C/W heatsink for T A up to 70 C.

Figure 3·2C. Current Boost Configuration for Positive Three Terminal Regulators

24

3. Obtaining an Adjustable Output Voltage
With the addition of an op amp, an adjustable output voltage supply can be
obtained with the MC7805C. Regulation characteristics of the three terminal
regulators are retained in this configuration, shown in Figure 3-3C. If lower output
currents are required, an MC78M05C (O.5A) could be used in place of the
MC7805C.
4. Current Regulator
In addition to providing voltage regulation, the three terminal positive regulators can also be used as current regulators to provide a constant current source.
Figure 3-4C shows this configuration. The output current can be adjusted to any
value from = 8 rnA (IQ, the regulator bias current) up to the available output
current of the regulator. Five volt regulators should be used to obtain the greatest
output voltage compliance range for a given input voltage.

Output

2

Vo

Input

7
0.33/tF

2

0.1

6

/t F

3
f-O-_-<10 k
1 k

See Section 3H for General Design Considerations

Figure 3-3C. Adjustable Ouput Voltage Configuration Using a Three Terminal Positive Regulator

VIN

1

Input
0.33/tF

±
-=

MC7805C
MC78M05C
MC78L05A,C

2

1l

~ Vi)~

R
Vo

liB

-10

Constant
Current to
Grounded Load

Va
I.W'
10=R+IIB; Current Reg 1I10='R0+l:dIB
V O+V 0+2 V";;' V I N";;'35V
See Section 3H for General Design Considerations

Figure 3-4C. Current Regulator Configuration

25

5. High Input Voltage
Occasionally, it may be necessary to power a three terminal regulator from a
supply voltage greater than VIN(MAX) (35V or 40V). In these cases a preregulator
circuit, as shown in Figure 3-5C may be used.

6. High Output Voltage
If output voltages above 24 V are desired, the circuit configuration of Figure
3-6C may be used. Zener diode ZI sets the output voltage, while Ql, Z2, & Dl
assure that the MC7824C does not have more than 30 V across it during short
circuit conditions.

IC1
2N6569

2
MC78XXC

Vo

60V
R1

3

XX=2 digits of type number indicating voltage

VIW30
R1=(1.5)XhFEQ1; VCEOQ1;;'VIN
See Section 3H for General Design Considerations
Values shown for VIN=60V; Q1 should be mounted on a 2°C/W heatsink for operation at T A up to
+700 C. IC1 should be appropriately heatsinked for the package type used.

Figure 3-SC. Preregulator for Input Voltages Above VINMAX

IC1

Vo

2

MC7824CT
48V

IN4001
D1

Z1

I"'"
+

3
0.33 J.lF

oov

IN4749
24V.1W

See Section 3H for General Design Considerations

Values shown are for a\48V. 1Alregulator; Q1 mounted on a 10°C/W heatsink and IC1 mounted on a
2° C/W heatsink for T A up to +70° C.

Figure 3-SC. High Output Voltage Configuration for Three Terminal Positive Regulators

26

D. NEGATIVE, FIXED OUTPUT IC REGULATOR CONFIGURATIONS
1. Basic Regulator Configurations
Figure 3-10 gives the basic circuit configuration for the MC79XX and
MC79LXX three terminal negative regulators.
Output Current Boosting
In order to obtain increased output current capability from the negative three
terminal regulators, the current boost configuration of Figure 3-20 may be used.
Currents which can be obtained with this configuration are limited only by the
capabilities of the external pass transistor(s).

,r

l

se Device
3 or Cr1
!..Q.
Input....
MC79XX 1 A
-VIN
MC79LXXO.1A
Cin
1
O.33J.LF '~

CIN:

CO:
XX:

re Output
-Va

required if regulator is located more than a few inches ("'2" to 4") away from input supply
capacitor; for long input leads to regulator, up to 1J.LF may be required. CIN should be a high
frequency type capacitor.
improves stability and transient response
these two digits of the type number indicate nominal output voltage. See Section 17 for
available device output voltages

See Section 3H for General Design Considerations
See Section 15 for heatsinking

Figure 3-10. Basic Circuit Configuration for the Negative Three Terminal Regulators

-10 V
0.56.1W
Input
( 0.56,lW
VIN
RSC

ISC(Ql)

ISCTOT

>c-====----.=.~ Output

Vo

(

IISC(lCl )
or
Equiv

R
5.6
Gnd

e--------*---~---~_.Gnd

XX= 2 digits of type number indicating output voltage. See Section 2 for voltages available
R;

used to divert regulator bias current and determines at what output current level Q1 begins

VBEON(Ql)
conducting. O 0.5 mAdc will result in a
degradation in regulation.
C R6 is recommended when V 0 > 150
Vdc and should be rated such that Peak
Inverse Voltage> Vo.

01 & 02 selected on the basis of considerations given in Saction 3
See Section 3H for General Design Considerations
Values shown are for a 10 to 250V, 100 mAl regulator using an MC14661. with 01 & 02 mounted
on a 1°C/W heatsink for TA",70"C.
,

Figure 3-1F. MC1566, MC1466 Floating Regulator Configuration

31

o

r-

G. SPECIAL REGULATOR CONFIGURATIONS
1. Obtaining Extended Output Voltage Range
.
As mentioned in the previous section, the output voltage capability of an IC
regulator can be increased by using a level shifting technique. In these circuit
configurations, the IC regulator is powered from a low voltage supply and its
output is shifted by a zener diode to control the base of an external pass element
which regulates the high voltage output. A typical configuration is shown in
Figure 3-1G for an MC1569, MC1469. This technique can be used with any
adjustable output regulator so long as the IC pin voltages, currents, and differentials do not exceed device data sheet specifications.
2. Electronic Shutdown
Occasionally, it is desired that the regulator have an electronic shutdown
feature with which the output voltage can be reduced to zero by an external signal.

=

Vin(1)

2N3738
or Equiv

110Vdc

Vo

5.6

=

100 Vdc

RSC

Q1

4.7 k
R3

Vin(2)

=

30 Vdc

1 N4001
or Equiv

3

,",l

2 k R4

R2

~

9

V1

I

4
6
InF

MC1569
MC1469

(

5

8

\

,.J

t l

43 k
RA

V1

-

7

\ '" J

V1
6.8 k

2

10

0.1 ;tF

RB

R1

-

Selection of Q 1 based on considerations of Section 4
See Section 3H for General Design Considerations
Values shown are for a J100V.80mAI regulator using an MC1469G on a 30 0 C/W heatsink
with Q1 mounted on a 1 C/W heatsink for T A <'70° C,

Figure 3-1G. MC1569, MC1469 Output Voltage Boosting Configuration

32

MC1S69 and MC1S63
These regulators have internal electronic shutdown circuitry. To activate the
shutdown feature, a ImA minimum, lOrnA maximum current is applied to pin 2 of
these regulators. This current may be the output of a logic gate or buffer or other
external circuitry. This feature can be used to obtain thermal shutdown when the
regulator's junction temperature limit is exceeded, as shown in Figures 3-2G and
3-3G; to latch the output when a short circuit occurs, as shown in Figure 3-4G;
or to remotely shut down the regulator during standby periods in battery operated
equipment.

(Shutdown circuitry shown only)
+VIN

6

VIW5. 1v
R 1 '"

IfriiA'"

R3
Vpln2=R2+R3X 5.1V
MC1569
MC1469

V pin2"'1.38V-3.4x 1 0-3(T JMAX-25° C)
Where T JMAX=junction temp. at which
shutdown occu rs
R2+R3"'2.5k
Values shown for T JMAX "'140° C

-::::- --==
Figure 3-2G. MC1569 Thermal Shutdown Configuration

(Shutdown circu itry shown only)

!>

R1'"

5

R1

MC1563
MC1463

-5.1V .....- - - .

R2~2k

<-

>

VIN+5.1V
-SmA

R3
V pin2=R2+'R3x (-5.1 V)
V p in2"'-0.83+1.9x1 0-3(T JMAX-25° C)
where T JMAX=junctlon tamp at which

2

shutdown occurs

-0.61V'--_ _ _ _---'

R2+R3"2.5k
Values shown for T JMAX"1400C

R3> 270

~

-:::-

-=Figure 3-3G. MC1563 Thermal Shutdown Configuration

33

RSC

+VO

r--"9-JV'I./'v--.....,..... (+10 V)

3

+Vin (+15V)
11 k

C1·

4

6

9

MC1569
MC1469

5 -0-... +
1--

:L InF

+ ' - - - -.... +

+

10~F

1;

1·

9k

or IO.1~F
Case
-

6.8 k

2N5223

Co

I1.0~F

5.1 k

pusht-;;il
Re-Start
(Normally "ON")

=

-

·C1 is used to allow automatic "START-UP" when Vin is first applied.

Figure 3-4G. MC1569 Automatic Latch Into Shut-Down When Output Is Short Circuited with
Manual Reset

MCl723
Although the MCl723 does not have internal electronic shutdown circuitry,
this feature can be added externally, as shown in Figure 3-5G. This technique
can be used with any externally compensated regulator IC.

H. GENERAL DESIGN CONSIDERATIONS
In addition to the design equations given in the regulator circuit configuration
panels of Sections 3A-G, there are a few general design considerations which
apply to all regulator circuits. These considerations are given below:
1. Regulator voltages.;.... for any circuit configuration, the worse-case voltages
present on each pin of the IC regulator must be within the maximum and/or
minimum limits specified on the device data sheets. These limits are instantaneous
values, not averages. They include:
a. VINMIN
b. VINMAX
c. (VIN - VOUT) MIN
d. VOMIN
e. VOMAX
For example, the voltage between pins 8 and 5 (VIN) of an MCl723CG must
never fall below 9.5V, even instantaneously, or the regulator will not function
properly.
34

2. Regulator Power Dissipation, Junction Temperature and Safe Operating
Area
The junction temperature, power dissipation output current or safe operating
area limits of the IC regulator must never be exceeded.

Pin Numbers Adjacent to Terminals are for the Metal Package
Pin Numbers in Parenthesis are for the Dual In-Line Package
(Shutdown circuitry shown only)
6 (10)

9 (13)
MC1723
MC1723C

10 k
5 (7)

BV CEO (Q1);;'VO
VCESAT(Q1)";1.0V

@

IC=1mA

Figure 3-5G. MC1723 Electronic Shutdown Configuration

3. Operation with a load common to a voltage of opposite polarity":'- In many
cases, a regulator powers a load which is not connected to ground but instead is
connected to a voltage source of opposite polarity (e.g. op amps, level shifting
circuits, etc.). In these cases, a clamp diode should be connected to the regulator
output as shown in Figure 3-IH. This protects the regulator, during startup and
short-circuit operation, from output polarity reversals.

4. Reverse Bias Protection - Occasionally, there exists the possibility that the
input voltage to the regulator can collapse faster than the output voltage. This could
occur, for example, if the input supply is "crowbarred" during an output overvoltage condition. If the output voltage is greater = 7V, the emitter-base junction of the
series pass element (internal or external) could break down and be damaged. To
prevent this, a diode shunt can be employed, as shown in Figure 3-2H.
Figure 3-3H shows a three-terminal positive-adjustable regulator with the
recommended protection diodes for output voltages in excess of 25 volts, or highoutput capacitance values (Co> 25 f.LF, C Adj > 10 f.LF). Diode D\ prevents Co
from discharging through the regulator during an input short-circuit. Diode D2
protects against capacitor C Adj from discharging through the regulator during an
output short circuit. The combination of diodes D\ and D2 prevents C Adj from
discharging through the regulator during an input short circuit.

35

+VO

Positive
Regulator

+VIN

1 N4001
or
Equiv

-:;

I,
/'


- L-

'V IN1

' endin g on app licatio n
ma Y or rna y not eq ual V IN2· d ~p

Figure 4-1A. NPN Type Series Pass Element Configuration

37

Using a PNP Type Transistor
If the IC regulator does not have an external sense lead, as in the case of
the three terminal, fixed output regulators, the configuration of Figure 4-1B can
be used. (Regulators which possess an external sense lead may also be used with
this configuration.) As before, the PNP type pass element can be a single transistor
or multiple transistors.
External Series Pass Element
VCE(02)

v IN1

UEU

"...

,.......---...

IC(02)

"C"

•

,02/

?

R~
"i

"8"

t

IC Regulator (simplified)
10

18(02)
~

\

VIN1

01 ' -

G~181AS

"0

!I
~

- ...
Figure 4-1 B. PNP Type Series Pass Element Configuration

This configuration functions in a similar manner to that of Figure 4-1 A, in that
the regulator supplies base current to pass element. The resistor, R, serves to route
the IC regulator bias current, IBIAS, away from the base of Q2. If not included,
regulation would be lost at low output currents. The value of R is low enough to
prevent Q2 from turning on when IBIAS flows through this resistor, and is given by:

o < R:,;;; VBE ON (Q2)

(4.0)

IslAS

B. SERIES PASS ELEMENT SPECIFICATIONS
Independent of which configuration is utilized, the transistor or transistors that
compose the pass element must have adequate ratings for IcMAX, VCEO, hFE, power
dissipation, and safe-operating-area.
1. ICMAx -

for the pass element of Figure 4-1A, ICMAX is given by:
1cMAX(Q2)
ICMAX(Q2) ~ lOMAX - IBMAX(Q2) = lOMAX hFE(Q2)

(4.1)

lOMAX

(4.2)

~

For the configuration of Figure 4-1B:
ICMAX(Q2) ~ lOMAX
~

+ IBMAX(Q2)

lOMAX
38

(4.3)
(4.4)

2. V CEO start up:

since VCE(Q2) is equal to VINl(MAX) when the output is shorted or during
V CEO(Q2) :?: VINl(MAX)

3. hFE -

(4.5)

the minimum DC current gain for Q2 in Figures 4-1A and 4-lB is

given by:
ICMAX(Q2) @
hFEMIN(Q2):?: I
VCE = (VINl(MIN) - Yo)
BMAX(Q2)

(4.6)

4. Maximum Power Dissipation, PD(MAX) and Safe-Operating Area (SOA) for any transistor there are certain combinations of Ic and V CE at which it may safely
be operated. When plotted on a graph, whose axes are V CE and Ie, a safe-operating
region is formed.
As an example, the safe-operating-area (SOA) curve for the well known
2N3055 NPN silicon power transistor is shown in Figure 4-2. The boundaries of the
SOA curve are formed by the ICMAx, power dissipation, second breakdown and
V CEO ratings of the transistor. Notice, that the power dissipation and second
breakdown ratings are given for a case temperature of + 25°C, and must be derated
at higher case temperatures. (Derating factors may be found in the transistors' data
sheets.) These boundaries must never be exceeded during operation, or destruction
of the transistor or transistors which constitute the pass element may result. (In
addition, the maximum operating junction temperature must not be exceeded. See
Section 15.)

C. CURRENT LIMITING TECHNIQUES
In order to select a transistor or transistors with adequate SOA, the locus of
pass element Ie and VCE operating points must be known. This locus of points is
determined by the input voltage (VINl), output voltage (Vo), output current (10) and
the type of output current limiting technique employed.
In most cases, VINl, Yo, and the required output current are already known.
All that is left to determine is how the chosen current limit scheme affects required
pass element SOA.
NOTE: Since the external pass element is merely an extension of the Ie
regulator, the following discussions apply equally well to Ie regulators not using an external pass element.

1. Constant Current Limiting
This method is the simplest to implement and is extensively used, especially
at the lower output current levels. The basic curcuit configuration is shown in
Figure 4-3A, and operates in the following manner:
As the output current increases, the voltage drop across Rsc increases, proportionately. When the output current has increased to the point that the voltage drop
across Rsc is equal to the base-emitter "on" voltage of Q3 (VBEON(Q3», Q3
conducts. This diverts base current (IDRIVE) away from Ql, the Ie regulator's
internal series pass element. Base drive (IB(Q2» of Q2 is therefore reduced and its
collector-emitter voltage increases, thereby reducing the output voltage below its
regulated value, Your. The resulting output voltage-current characteristic is shown
in Figure 4-3B. The value of Isc is given by:
I

VBEON(Q3)
sc = ---'R"'s-c-'--'-

39

(4.7)

20

JlIC~AX
"

10

•

" ,
,

'~

V

,

7

5
2N3055
Safe-Operatfng-Area

' . ,,

3

I
E
~

POMAX@ TC=25°C

,

"

,

2

\

,;
c

..t::
a....
B

!

o
o

Second Breakdown @ T C=25° C - -

0.7

-...\,
1

,,

0.5

0.3

0.2

VCE1-

--

0.1
3

4

5

7

10

20

40

Collector-to-Emltter Voltage, V CE (Volts)

Figure 4-2. 2N3055 Safe-Operating-Area

40

60

External Pass Element
IC(Q2)

•

--.
10

VCE(Q2)

,;----.....

AAA

vv

\ I

RSC

Q2

\

t

Qll

Ib(Q2)

VSE(Q3)

~

G

DIDRIVE
/

Q3"

I

I

I
IC Regulator

Figure 4-3A. Constant Current Limiting

VOUT+-----------------------~

"

:l'"

(5

>

0

;>

..

Q.

:J

o

Output Current

ISC

10

Figure 4-38. Constant Current Limiting

By using the base of Ql in the IC regulator as a control point, this configuration has the added benefit of limiting the IC regulator output current (IB(Q2) to
Isc/hFE(Q2), as well as limiting the collector current of Q2 to Isc. Of course, access to
this point is necessary. Fortunately, it is usually available in the form of a separate
pin or as the regulator's compensation terminal. *
The required safe-operating-area for Q2 can be obtained by plotting the V CE
and Ie of Q2 given by:

IcrQ2) = 10

(4.8)
(4.9)

Vo

VOUT for 0 :::; 10 :::; Isc

(4.10)

10

Isc for 0 :::; Vo :::; VOUT

(4.11)

VCE(Q2) = VINl - Vo - IoRsc = VINl - Vo

where
and

*The three terminal regulators have internal current limiting and therefore do not provide access to this point. If an
external pass element is used with these regulators, constant current limiting can still be accomplished by diverting
pass element drive. See Section 3 for circuit techniques.

41

The resulting plot is shown in Figure 4-4. The transistor chosen for Q2 must
have an SOA which encloses this plot, as shown in this Figure.
Note that the greatest demand on the transistors SOA capability occurs when
the output of the regulator is short circuited and the pass element must support the
full input voltage and short circuit current simultaneously.

ICMAX~------------------~

"
, ' / Pass Element SOA

,

'\

..

.I:

.. N

\

u_
"a
.. u

0-

"",

~.2

;3

ISC

\;
I

I
I
I
I

.•
Collector·Emitter Voltage
log VCE(Q2)

VIN1 VCEO

Figure 4-4. Constant Current limit SOA ReqUirements

2. Foldback Current Limiting
A disadvantage of the constant current limit technique is that in order to obtain
sufficient SOA the, pass element must have a much greater collector current
capability than is actually needed. If the short circuit current could be reduced,
while still allowing full output current to be obtained during normal regulator
operation, more efficient utilization of the pass elements SOA capability would
result. This can be done by using a "foldback" current limiting technique instead
of constant current limiting.
The basic circuit configuration for this method is shown in Figure 4-5A. The
circuit operates in a manner similar to that of the constant current limiting circuit,
in that output current control is obtained by diverting base drive away from Ql
with Q3.
At low output currents, VA approximately equals Vo and VR2 is less than than
Yo. Q3 is therefore non-conducting and the output voltage remains constant. As the
output current increases, the voltage drop across Rsc increases until VAand VR2 are
great enough to bias Q3 on. The output current at which this occurs is lK, the
"knee" current.
42

'External Pass Element

..

IC(02)

VCE(02)
~

RSC

G~

\

01

I

IDRIVE

IC Regulator

Figure 4-5A. Foldback Current Limiting

VOUTt------------------------,

"

l'l'"

~

0

..::> >

a-::>

o

ISC
Output Cu rrent
10

Figure 4-58. Foldback Current Limiting

The output voltage will now decrease. Less output current is now required to
keep V A and VR2 at a level sufficient to bias Q3 on since the voltage at its emitter has
the tendency to decrease faster than that at its base. The output current will continue
to "foldback" as the output voltage decreases, until an output short circuit current
level, Isc, is reached when the output voltage is zero. The resulting output currentvoltage characteristic is shown in Figure 4-5B. The values for RI, R2, and Rsc
(neglecting base current of Q3) are given by:
43

Rsc

VOUT/ISC
VOUT

=
(1

Rl
and
where

Rl

+

VOUT

R2:::::;;;

+

vBEON(Q3/ -

(4.12)

IK
Isc

V BEON(Q3)

R2

(4.13)

+ R2 = ----.,.I~sc=.:R;:-.:.s..::.c~

VOUT

(4.14)

IORIVE

= normal regulator output voltage

IK = knee current
Isc
IoRIVE

= short circuit current
= base drive to regulator's internal pass element(s)

A plot of Q2 operating points which result when using this technique are
shown in Figure 4-6. Note that the pass element is required to operate wjth a
collector current of only Isc during short circuit conditions, not the full output
current, IK. This resuts in a more efficient utilization of the SOA of Q2 allowing the
use of a smaller transistor than if constant current limiting were used. Although
foldback current limiting allows use of smaller pass element transistors for a given
regulator output current than does constant current limiting, it does have a few
disadvantages .

.IC(MAX) .....- - - - - - - - -......

,,

,

...c:
I!!... -N

" a
0
.. 0
0-

.. CD

!II

0

8-

Current
Limiting

ISC

VIN1

V'CEO

Collector-Emitter Voltage
log VCE(Q2)

Figure 4-6. Foldback Current LImit SOA Requirements

44

Referring to Equation (4.12), as the foldback ratio, IKiIsc, is increased, the
required value of Rsc increases. This results in a greater input voltage at higher
foldback ratios. In addition, it can be seen for Equation (4.12) that there exists
an absolute limit to the foldback ratio equal to:
IK
VOUT
(Is~ MAX = 1 + VBEON(Q3/or Rsc = 00
(4.15)
For these reasons, foldback ratios greater than 2: 1 or 3: 1 are not usually
practical for the lower output voltage regulators.
D. PARALLELING PASS ELEMENT TRANSISTORS
Occasionally, it will not be possible to obtain a transistor with sufficient
safe-operating-area. In these cases it is necessary to parallel two or more transistors. Even if a single transistor with sufficient capability is available, it is possible
that paralleling two smaller transistors is more economical.
In order to insure that the collector currents of the paralleled transistors are
approximately equal, the configuration of Figure 4-7 can be used. Emitter ballasting resistors are used to force collector current sharing between Ql and Q2.
The collector current mismatch can be detennined by considering the following:
From Figure 4-7,
VBEl

+

+

VI = VBE2

V2

(4.16)
(4.17)

= av
where a VBE = VBEl - VBE2
and
a V = V2 - V I
and

aVBE

,------4~----,-------

+,C2

r----~-~-------

- - --- - --,

i

-----,

I

I

1
:

02

'- - -

I

V".

".J

- - - -ION

VBE~

....
I

'~

,,

~;
<>
~
1

~---..---......

-- - - ------ ---

Figure 4-7. Paralleling Pass Element Transistors

45

,1

Assuming lEI

= ICI and IE2 = Ie2, the collector current mismatch is given by,
Ie2 - leI
Ie2

IVI)
RE!\RE

( V2\

= (~~) =

V2 - VI
V2

~V

=

(4.18)

V2

(4.19)
and,
~VBE

.

percent collector current nnsmatch = ---y-;- x 100%

(4.20)

From Equation (4.20), the collector current mismatch is dependent on ~
VBE and V2. Since ~ VBE is usually acceptable, V2 should be 1.0 V to 0.5 V,
respectively. RE is therefore given by:
RE

= 0.5 to 1.0 V = 0.5
Iel

V to 1.0 V
Ie2

= 0.5

V to 1.0 V
Ic/2

(4.21)

E. TRANSISTOR SELECTION GUIDE
As an aid in selecting an appropriate series pass element, the following
selection guide has been included.

DevIce and Polarity
NPN
PNP

tr

VCEO
Volts
Min

hFE
MiniMax

IC
Amps

Vee(sat)
Volts
Max

Ic
Amps

MHz
Min

Po
Watts
Max

Case

250
350

40/160
40/160

0.02
0.02

0.5
0.5

0.05
0.05

15
15

15
15

77
77

250
300
300
350

30/250
30/250
30/240
30/250

0.1
0.1
0.05
0.1

1.0
1.0

0.1
0.1

10
10

1.0

0.1

10

20
20
20
20

77
77
77
77

40
40

1.0
0.5
1.0
0.5
1.0
0.5
1.0
0.1
0.3
0.3
0.1
0.3

0.7
0.6
0.7
0.6
0.7
0.6
0.7
2.5
1.0
1.0
2.5
1.0

1.0
1.0
1.0
1.0
1.0
1.0
1.0
0.25
1.0
1.0
0.25
1.0

3.0
3.0
3.0
3.0
3.0
3.0
3.0
10
10
10
10
10

30
30
30
30
30
30
30
20
40
40
20
40

221A

60
60
80
80
100
225
250
300
300
350

15/75
30/150
15175
30/150
15/75
30/150
15/75
40/200
30/150
30/150
40/200
30/150

175
250
300
300

40/200
8180
8/80
30/150

0.5
1.0
1.0
0.75

5.0
0.75
0.75
1.0

1.0
1.0
1.0
0.75

10
10
10
15

35
35
35
35

80
80
80
80

750

21

2.5

5.0

2.5

7.5

10

01

0.3Amp
MJE3440
MJE3439
0.5 Amp
2N5655
2N5656
MJE340
2N5657

MJE350

1.0 Amp
TIP29
2N4921
TIP29A
2N4922
TIP29B
2N4923
TIP29C
2N3738
TIP47
TIP48
2N3739
TIP49

TIP30
2N4918
TIP30A
2N4919
TIP30B
2N4920
TIP30C
2N6424

2N6425

77
221A

77
221A

77
221A
80
221A
221A
80
221A

2.0 Amp
2N3583
2N3584
2N3585
2N424O

2N6420
2N6421
2N6422
2N8423

2.5 Amps
BU205

46

PREFERRED SILICON POWER TRANSISTORS (continued)
veEO

tr

Volts
Min

hFE

Ie

MiniMax

Amps

V.slsat)
Volts
Max

Amps

MHz
Min

PD
Watts
Max

30
40
40
60
60
80
80
100

251
251
40/200
30/150
251
251
50/250
251

1.0
1.0
1.5
1.5
1.0
1.0
0.1
1.0

1.2
0.75
0.75
1.2
1.2
0.9
1.2

3.0
1.5
1.5
3.0
3.0
1.5
3.0

3.0
60
60
3.0
3.0
50
3.0

25
40
6.0
6.0
40
40
1.5
40

400

30/90

1.0

0.8

1.0

2.8

100

01

2N5193
2N6034
MJE3310
2N6124
2N6049
2N6125
2N6415
2N5194
2N3740
2N6296
2N6035
MJE3311
MJE700
2N6126
MJE3312
2N5195
2N3741
2N6297
2N6036

40
40
40
45
55
60
60
60
60
60
60
60
60
80
80
80
80
80
80

25/100
750/15K
10001
25/100
25/250
25/100
40/250
25/100
30/100
750/18K
750/15K
1000
7501
20/80
10001
20/80
30/100
750/18K
750/15K

1.5
2.0
1.0
1.5
0.5
1.5
0.2
1.5
0.25
2.0
2.0
1.0
1.5
1.5
1.0
1.5
0.25
2.0
2.0

0.6
2.0
1.5
0.6
1.0
0.6
2.5
0.6
0.6
2.0
2.0
1.5
2.5
0.6
1.5
0.6
0.6
2.0
2.0

1.5
2.0
1.5
1.5
0.5
1.5
4.0
1.5
1.0
4.0
2.0
1.5
1.5
1.5
1.5
1.5
1.0
2.0
2.0

2.0
1.0
20
2.5
3.0
2.5
50
2.0
3.0
50
1.0
20
1.0
2.5
20
2.0
3.0
4.0
1.0

40
40
15
40
75
40
15
40
25
80
40
15
40
40
15
40
25
50
40

77
77
77

MJE210
2N6313
MJE 1090
2N6314

40
60
60
80
225
250
250
275
300
300
325
325
350
350
700

45/180
25/100
7501
25/100
25/125
10n5
51
25/125
10n5
51
25/125

2.0
1.5
3.0
1.5
1.0
2.5
5.0
1.0
2.5
5.0
1.0
2.5
5.0
4.5

2.0
1.5
3.0
1.5
1.0
2.5
5.0
1.0
2.5
5.0
1.0
3.0
2.5
5.0
4.5

65
4.0

lOn5
51
2.251

0.75
0.7
2.5
0.7
0.5
1.0
2.0
0.5
1.25
2.0
0.5
2.0
1.5
2.0
5.0

15
75
70
75
50
80
80
50
5.0
80
50
125
80
80
1.25

Device and Polarity
PNP

NPN

Ie

Case

3.0 Amps
MJE520
MJE31

MJE31A
MJE31B
MJE181
MJE31C

MJE32
2N3867
2N3868
MJE32A
MJE32B
MJE171
MJE32C

77
77
31
31
77

77
77
77

3.5 Amp
2N3902
4.0 Amp
2N5190
2N6037
MJE3300
2N6121
2N3054A
2N6122
2N6413
2N5191
2N6294
2N6038
MJE3301
MJE800
2N6123
MJE3302
2N5192
2N6295
2N6039

221A
80
221A

77
77
80

77
77
77
221A

77
77
80
80

77

5.0 Amp
MJE200
2N4232A
MJEllOO
2N4233A
2N6233
2N6497
MJE51T
2N6234
2N6498
MJE52T
2N6235
MJ3030
2N6499
MJE53T
BU208

47

4.0
20
5.0
2.5
20
80
2.5
20
5.0
2.5
4.0

77
80
90
80
80
221A
221A
80
221A
221A
80
01
221A
221A
01

PREFERRED SILICON POWER TRANSISTORS (continued)
Device and Polarity
PNP

NPN

VCEO
Volts
Min

hFE
MinIMax

".

Amps

Ie

Vcalsatl
Volts
Max

Amps

MHz
Min

PD
Watts
Max

ea..

3.0
3.0
3.0
3.0
3.0
3.0
3.0

1.5
1.5
1.5
1.5
1.0
1.0
1.0

6.0
6.0
6.0
6.0
3.0
3.0
3.0

3.0
3.0
3.0
3.0
1.0
1.0
1.0

2.0
2.0
2.0
2.0
150
150
150

221A
221A
221A
221A
11
11
11

4.0
4.0
4.0
3.0
4.0
4.0
4.0
3.0
3.0
3.0
3.0

2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
O.S
1.0
1.5

4.0
4.0
4.0
3.0
4.0
4.0
4.0
3.0
3.0
3.0
3.0

4.0
4.0
4.0

75
100
75
90
75
100
75
75
125
125
125

80
11
221A
11
SO
11
221A
221A
01
01
01

5.0
5.0
4.0
4.0
10.0
10.0
10.0
10.0
4.0
1.0
4.0
5.0
1.0
5.0
5.0
5.0
0.5
1.0

2.0
2.0
1.1
1.1
0.5
0.5
0.5
0.5
1.0
0.8
1.0
2.0
O.S
1.0
1.0
1.0
0.8
0.8

5.0
5.0
4.0
4.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
5.0
7.5
7.5
7.5
0.5
1.0

20
20.
2.0
2.0
1.0
1.0
1.0
1.0
4.0
4.0
4.0
20
4.0
1.0
1.0
1.0
2.5
2.5

100
100

11
11
90
221A
340
340
340
340
11
11
11
11
11
11
11
11
11
11

4.0
6.0
6.0
6.0
6.0
6.0
6.0

1.5
0.7
0.7
2.0
0.7
2.0
2.0

4.0
6.0
6.0
6.0
6.0
6.0
6.0

1.5
2.0
2.0
4.0
2.0
4.0
4.0

100
100
100
150
100
150
150

Ie

1.0 Amp
TIP41
TIP41A
TIP41B
TIP41C
2N5758
2N5959
2N5760

TIP42
TlP42A
TIP42B
TIP42C
2N6226
2N6227
2N622S

40
60
80

100
100
120
140

15n5
15n5
15n5
15n5
25/100

20/80
15/60

1.0 Amp
2N6300
2N6055
2N6043
MJ1000
2N6301
2N6056
2N6044
2N6045
2N6306
2N6307
2N6308

2N6298
2N6053
2N6040
MJ900
2N6299
2N6054
2N6041
2N6042

60
60
60
60
SO
SO
SO
100
250
300
350

750l1SK
750/1SK

lK!10K
10001
750l1SK
750/18K

lK!10K
lK!10K
15n5
15n5
12/60

4.0
4.0
4.0
4.0
5.0
5.0
5.0

10.0 Amp
2N6383
2N6384
MJE3055
MJE3055T
MJE4340
MJE4341
MJE4342
MJE4343
2N5877
2N3715
2N5878
2N6385
2N3716
2N5632
2N5633
2N5634
MJ413
MJ423

2N6648
2N6649
MJE2955
MJE2955T
MJE4350
MJE4351
MJE4352
MJE4353
2N5875
2N3791
2N5876
2N6650
2N3792
2N6229
2N6230
2N6231

40
60
60
60
100
120
140
160
60
60
SO

lK!20K
lK!20K
201100

80
80

lK!20K

100
120
140
325
325

251100
20/80
15160
20/80

20/100
501
501
501
501
20/100
50/150
20/100
50/150

'~0/90

90
90
125
125
125
125
150
150
150
100
150
150
150
150
125
125

12.0 Amp
2N6569
2N5989
2N5990
2N6057
2N5991
2N6058
2N6059

2N5986
2N5987
2N6050
2N5988
2N6051
2N6052

40
40
60
60
SO
SO
100

15/200
20/120
20/120
750/18K
20/120

750/1SK
750/1SK

48

11
90
90
01

90
01
01

PREFERRED SILICON POWER TRANSISTORS (continued)
tr

Po
Watts
Max

Case

2.5
2.5
2.5

75
75
115
160
120
75
160
120
120
175
175
175

221A
221A
11
11
11
221A
11
11
11
01
01
01

10
10
10

1.0
1.0
1.0

200
200
200

11
11
11

2.0
1.0
2.0
2.0

10
10
10
10

4.0
2.0
4.0
4.0

160
200
160
160

01
11
01
01

10.0
10.0
10.0
10.0
10.0
10.0

1.0
1.0
1.0
1.0
1.0
1.0

15
15
10
10
10
10

4.0
4.0
40
40
40
40

200
200
200
200
200
200

11
11
01
01
01
01

0.75
0.75
0.8

10
10
7.5

2.0
2.0
2.0

200
200
200

11
11
11

1.0
1.0
1.0
1.0
1.0
1.0

25
25
20
20
20
20

2.0
2.0
30
30
30
30

300
300
250
250
250
250

197
197
197
197
197
197

VCEO
Volts
Min

hFE
MiniMax

IC
Amps

Vee(satl
Volts
Max

IC
Amps

MHz
Min

40
60
60
60
60
80
80
90
120
200
275
350

20/150
20/150
20170
20/100
500/5K
20/150
20/100
500/5K
500/5K
10/50
8/50
6/50

5.0
5.0
4.0
6.0
10.0
5.0
6.0
10.0
10.0
10.0
10.0
10.0

1.3
1.3
1.1
1.0
4.0
1.3
1.0
4.0
4.0
1.5
1.5
1.5

5.0
5.0
4.0
7.0
15
5.0
7.0
15
15
10
10
10

5.0
5.0
2.5
4.0

2N6029
2N6030
2N6031

100
120
140

25/100
20/80
15/60

8.0
8.0
8.0

1.0
1.0
1.0

2N6285
2N5745
2N6286
2N6287

60
80
80
100

750/18K
151160
750/18K
750/18K

10.0
10.0
10.0
10.0

2N5883
2N5884

60
80
100
120
140
150

20/100
20/100
30/120

Device and Polarity
NPN
PNP
15.0 Amp
2N6486
2N6487
2N3055
2N5881
2N6576
2N6488
2N5882
2N6577
2N6578
2N6249
2N6250
2N6251

2N6489
2N6490
MJ2955
2N5879
2N6491
2N5880

5.0
4.0

16.0 Amp
2N5629
2N5630
2N5631
20.0 Amp
2N6282
2N5303
2N6283
2N6284
25.0 Amp
2N5885
2N5886
2N6338
2N6339
2N6340
2N6341

30/120

30/120
30/120

30.0 Amp
2N5301
2N5302
MJ802

2N4398
2N4399
MJ4502

40
60
90

25/100

15.0
15.0
7.5

2N5683
2N5684

60
80
100
120
140
150

15/60
15/60
30/120
30/120
30/120
20/120

25.0
25.0
20.0
20.0
20.0
20.0

15/60
15/60

50.0 Amp
2N5685
2N5686
2N6274
2N6275
2N6276
2N6277

SILICON POWER DEVICE PACKAGES

CASE 1-03
(TO-204AA)
(TO-3)

~~~
CASE 3-04

CASE 54-05
CASE 197·01

(TO-204AA)
(TO-3 TYPE)

~
(TO-213AA)
(TO-66)

49

50

SECTION 5
LINEAR REGULATOR CONSTRUCTION
AND LAYOUT
An important, and often neglected, aspect of the total regulator circuit design
is the actual layout and component placement of the circuit. In order to obtain
excellent transient response performance, high frequency transistors are used in
modern integrated circuit voltage regulators. Proper attention to circuit layout is
therefore necessary in order to prevent regulator instability or oscillations, or
degraded performance.
In this section, guidelines will be given on proper regulator layout and
placement of circuit components. In addition, topics such as remote voltage sensing
and semiconductor mounting techniques will also be considered.
1. General Layout and Component Placement Considerations
As mentioned previously, modern integrated circuit regulators are necessarily
high bandwidth devices in order to obtain good transient response characteristics.
To insure stable closed loop operation, all these devices are frequency compensated, either internally or externally. This compensation can easily be upset by
unwanted stray circuit capacitances and lead inductances, resulting in spurious
oscillations. Therefore, it is important that the circuit lead lengths be short and the
layout as tight as possible. Particular attention should be paid to locating the
compensation and bypass capacitors as close to the IC as possible. Lead lengths
associated with the external pass element(s), if used, should also be minimized.
Often overlooked is the stray inductance associated with the input leads to the
regulator circuit. If the lead length from the input supply filter capacitor to the
regulator input is more than a couple of inches, a O.OI-I.OjLF high frequency type
capacitor (tantalum, ceramic, etc.) should be used to bypass the supply leads close
to the regulator input pins.
A typical good circuit layout is shown in Figure 5-1 for an MC1569R
regulator circuit configuration.
RSC

1

3

+Vin

+Vo

[
I

6

0.01/oL F *'Ci
I

~

9
R1

0.001 /oL F
5

B

1'1 A
>----

-=

C c 02

RC

f---<

J

- /oL F

Case

CNIO""'

R2=6.B k

-=

:f::

7

>--

C

~

4 £
01
MC1569R
MC1469R

I

-=-

CT'

'Ci - May be required if long input leads are used.

Figure 5·1. Typical Regulator Circuit Layout

51

-=

Typical Printed Circuit Board Layout

2"

Location of Components
Vo

J1

Co Gnd

·Ci not shown

Figure 5-1. Typical Regulator Circuit Layout (cont.)

2. Ground Loops and Remote Voltage Sensing
Ground Loops
Regulator performance can also suffer if ground loops in the circuit wiring
are not avoided. The most common ground loop problem occurs when the return
lead of the input supply filter capacitor is improperly located, as shown in Figure
5-2. If this return lead is physically connected between the load return and the
regulator circuit ground point ("B"), a ripple voltage component (60 or 120 Hz)
can be induced on the load voltage, VL. This is due to the high peaks of the filter
capacitor ripple current, hipple, flowing through the lead resistance between the
load and regulator. These peaks can be 5 to 15 times the value of load current.
Since the regulator will only keep constant the voltage between its sense lead and
ground point, points "A" and "B" in Figure 5-2, this additional ripple voltage,
VLEAD, will appear at the load.
This problem can be avoided by proper placement and connection of the
filter capacitor return load as shown in Figure 5-3.
52

WRONG!

Regu lator
Circuit

"A"

~
VOUT

to
XFMR

Figure 5·2. Filter Capacitor Ground Loop

RIGHT!

Regulator
Circuit

+
C

"8"

to
XFMR

irlppl e

Figure 5·3.

53

itA"

AUT

Remote Voltage Sensing
Closely related to the above ground loop problem, is resistance in the current
carrying leads to the load. This can cause poorer than expected load regulation
in cases where the load currents are large or where the load is located some
distance from the regulator. This is illustrated in Figure 5-4. As stated previously,
the regulator circuit will keep the voltage present between its sense and ground
pins constant. From Figure 5-4 we can see that any lead resistance between these
points and the load will cause the load voltage, VL, to vary with varying load
current, iL. This effectively lowers the load regulation of the circuit.

r - - - - - - - , Output
Regulator
Circuit
Sense

+
Gnd

Figure 5-4. Effects of Resistance in Output Leads

u pu
O
tt

DRegulator
Circuit

r<>

~A

v

v

"

se';;'se

==

v{

+
OGnd

A

'V'

Figure 5-5. Remote Voltage Sensing

This problem can be avoided by use of remote sense leads, as shown in
Figure 5-5. The voltage drops in the high current carrying leads now have no
effect on the load voltage, VL. However, since the sense and ground leads are
usually rather long, care must be exercised that their associated lead inductance
is minimized, or loop instability may result. The ground and sense leads should
be formed into a twisted pair lead to minimize their lead inductance and noise
pickup.
54

3. Semiconductor Mounting Considerations
An area of regulator construction which frequently does not receive proper
attention is the mounting of the semiconductor power devices. Improper mounting
of the external series pass transistor(s) and/or IC regulator, if in a power type
package (TO-3, TO-66, TO-220, etc.), can result in higher than expected case
to heatsink thermal resistances (for thermal information see Section 15) or worse,
mechanical damage to the package.
Most problems associated with mounting can be avoided if the following rules
are observed:
1. The mounting surface should be flat, smooth, free of deep scratches or burrs,
and free of paint, varnish, anodization, or oxidation.
2. Always use a thermal joint compound at the mounting interface (Dow-Coming
340, etc.)
3. Mounting holes should be no larger than those on the semiconductor package;
and should be free of burrs or chamfers.
4. TO-3 and TO-66 style packages£can be torqued down to the torque limit of the
mounting hardware.
Examples of TO-3/TO-66 and TO-220 (Case 221A) mounting techniques
are shown in Figures 5-6 and 5-7, respectively.
Sheet Metal
Screws

Clearance
Holes

Clearance
Holes

Thermal
Grease
Applied
Here

Screws or Rivets

Figure 5-6. Mounting Details for Flat-Base Mounted Semiconductors (TO-66 Shown). When not
using a socket, machine screws tightened to their torque limits will produce lowest thermal
resistance.

55

PREFERRED ARRANGEMENT
for Isolated or Non.isolated
Mounting. Screw is at Semi·
conductor Case Potential.
6·32 Hardware is Used.

TO-220

ALTERNATE ARRANGEMENT
for Isolated Mounting
when Screw must be at
Heat-Sink Potential.
4-40 Hardware is Used.

Choose from Parts Listed
Below.

Use Parts Listed Below.

...

...

6-32 HEX HEAD SCREW
B09489A035

/T~4-40
L,,J

(1) RECTANGULAR STEEL~
WASHER
B09002A001
I:

1

HEX HEAD SCREW
B09489A034

1-- NYLON INSULATING BUSHING
B51547F015

SEMICONDUCTOR
(CASE 221, 221A)

(2) RECTANGULAR MICA
INSULA TOR
""

>

\.----JL..----,-_--'-_ _ _ _ _ _- - - - '

B08853A001

""

HEAT SINK -

~S'-___-'I

I

I'-___---'~<"

,...-~-~-,

(2) NYLON BUSHING - - - _ }
B51547F005

:

:

'---..

I

RECTANGULAR
MICA INSULATOR

'---..

'-C_---'-:-;--L-:_-'~

B08853AOOl
HEAT SINK

(3) FLAT WASHER - - - ==~==::>
B51567F036
_ _ COMPRESSION WASHER
(4) COMPRESSION or _----\'----'-;--"--_(
LOCK WASHER
B52200F004
____

TORQUE
REQUIREMENTS
Insulated
0.68 N-M (6 in-Ibs) max
Noninsulated

(I
-

6-32 HEX NUT
B09490AOO6

(1)
(2)
(3)
(4)

I

-~

X )_---

1

B52200F005

4-40 HEX NUT
B09490A005

Used with thin chassis and/or large hole.
Used when isolation is required.
Required when nylon bushing and lock washer are used.
Compression washer preferred when plastic insulating
material is used.

0.9 N-M (8 in-Ibs) max

Figure 5-7. Mounting Scheme for the TO-220 (Case 221A)

56

SECTION 6
LINEAR REGULATOR DESIGN EXAMPLE
As an illustration of the use of the material contained in the preceeding
sections, the following regulator design example is given.

Regulator Performance Requirements
Output Voltage, Vo = + lOV ± .1 V
Output Current, 10 = lA, current limited
Load Regulation, ~ .1% for 10 = lOrnA to 750mA
Line Regulation, ~ .1 %
Output ripple, ~ 2m V p-p
Max Ambient Temperature, TA ~ + 70°C
Supply will have common loads to a negative supply
1. IC Regulator Selection: Study ofthe available regulators given in the selection
guide of Section 17 reveals that both the MCl723C and MC1469 would meet the
regulation performance requirements. Both regulators must be current boosted
to obtain the required 1A output current A rough cost estimate shows that an
MCl723C1 series pass element combination is the most economical approach.
2. Circuit Configuration: In Section 3, an appropriate circuit configuration is
found. This is the MCl723 NPN boost configuration of Figure 3-5A.
3. Determination of Component Values: Using the equations given in Figure
3-5A, the values of CREF, R1, R2, R3 and Rsc are determined:
a. CREF is chosen to be O.If.LF for low noise operation.
b. Rl + R2 is chosen to be = 10K.
c. R2 is then given by: R2

= ~: (Rl + R2) =

.7 (10K) = 7K

d. Since VREF can vary by as much as ± 5% for the MCI723C, R2 should be made
variable by at least that much, so that Vo can be set to the required value of + 10V ±
. 1V. R2 is therefore chosen to consist of a 62K resistor and a 2K trimpot.
e. Rl = 10K - R2 = 10K - 7K = 3K
f. Rsc

= °i~cV = °i~V = .60; .560, lW chosen for Rsc.

g. R3 = RIll R2

=::

2. 2K

4. Determination of Input Voltage, VIN: There are two basic constraints on the
input voltage: (1) the device limits for minimum and maximum VIN and (2) the
minimum input-output voltage differential. These limits are found on the device
data sheet (Section 18.) to be:
57

9.SV :::; VIN :::; 40V and (VIN - Va) ;::,: 3V
For the configuration of Figure 3-SA, (VIN - Yo) is given by:

=

(VIN - Va)

[VIN - (Va + 2cp)] ;::,: 3V where (/p

=

YBEON

= 0.6V

Note that (VIN - Va) is defined on the device data sheet to be the differential
between the input and output pins. Since the base-emitter junction drops of Q1 and
Rsc have been added to the circuit, they must be added to the minimum value of
(VIN - Va). Therefore,
VIN ;::,: VA + 2cp t 3V = 10 + 1.2 + 3
VIN;::': 14.2V
This condition also satisfies the requirement for a minimum VIN of 9.SV.
b. In order to simplify the design of the input supply (see Section 8), VIN is
chosen to be 16V average with a 3V POp ripple at full load and up to 2SV at no
load. This assures that the input voltage is always above the required minimum
value of 14.2Y. Now, the output ripple can be determined. The MCl723C has
a typical ripple rejection ratio of -74 db, as given on its data sheet. With an
input ripple of 3V pop, the output ripple would be less than 1m V Pop, which
meets the regulator output ripple requirements,
S. Determination of regulator package and available output current: Referring to the MC 1723 data sheet (Section 18), there are two package styles to
choose from. Since the two packages have different thermal characteristics, the
amount of available output current will be different for each.
This can be found from:
n = TA + ()JA PD (Eq. 6.1 from Section IS)
where
()JA = heatsink and/or pkg total junction-to-ambient thermal
resistance
PD = VIN x (10

+

lIB)

lIB = quiescent current of IC regulator
10 = IC regulator output current

solving for 10:
10 =

l

(TJ - TA)]
()JA VIN

- lIB

(6.1)

From the device data sheet, we can find the values of n, ()JA, and lIB. Eq 6.1
can then be solved. The results are summarized below for an unheatsinked
MC 1723CL (ceramic DIP), an unheatsinked MC 1723CG (metal can), and an
infinitely heatsinked MC 1723CG packages.
TABLE 6-1
MC1723CL

MC1723CG

MC1723CG

Heatsink

None

None

Infinite

TJ
TA
OJA
liB

175°C
70°C
150°C/W
4mA

150°C
70°C
184°C/W
4mA

150°C
70°C
70°C/W
4mA

10

40mA

23m A

67mA

58

A choice must now be made. Since it is desirable to have as much available current
as possible to drive Q1 (thereby lowering its gain (hfe) requirements), an infinitely
heats inked MC 1723CG is the most desirable choice. However, the construction of
an infinite heats ink is hardly practical. Therefore, the choice is between an unheatsinked MCl723CL and an MCl723CG with some form of heatsinking. The
unheatsinked MCl723CL is chosen since this approach is the least complex.
6. Selection of the Series Pass Element, Ql: The transistor type chosen for Q1
must have the following characteristics (see Section 4):
~

a. VCEO
b. ICMAX
c. hfe

~

~

VINMAX
Isc

Isc @
To

VCE = VIN - Va - if>
if> = VBEON = 0.6V

where
d. PDMAX ~ VIN,

X

Isc

e. (hc such to allow practical heatsinking
f. SOA such that it can withstand
VCE = VIN @ Ie = Isc
for this example:
VCEO

~

25V

ICMAx

~

1A

hfe ~ 25 @ VCE
PDMAX

~

=

5V @ Ie

=

1A

16W

(hc = 1.52°C/W

SOA:

1A @ 16V

A 2N3055 transistor is chosen as a suitable device for Q 1 using the selection
guide of Section 4 and the transistor data sheets (available from device
manufacturer) .

7. Ql Heatsink Calculation
where

TJ = TA

+

PD = VIN

X

(}JA PD (Eq 15.1 from Section 15)
Isc

(hA = (hc + (}cs + OSA (Eq 6.2)

solving for OSA:
- TAl - (OlC + Ocs)
OSA = [ Tl PD

(6.2)

From the 2N3055 data sheet, TJ = 200°C and OJe = 1.52°ClW. The transistor
will be mounted with thermal grease directly to the heatsink. Therefore, (Jcs is
found to be 0.1 °c/W from Table 15-1.
Solving 6.2:
59

(}SA

=

[20?;~ ~ irC] ~

(1.52 +0.1) °C/W

6.6°C/W

A commercial heatsink is now chosen from Table 15-2 or a custom designed
using the methods given in Section 15. For this example, a thermalloy 6003
heatsink having a ()CS of 6.2°C/W was used.
8. Clamp Diode: Since the regulator can power a load which is also connected to a
negative supply, a IN4001 diode is connected to the output for protection. (See
general design considerations, Section 3H.) The complete circuit schematic is
shown in Figure 6-1.

2N3055 on
Thermalloy #6003

0.56, 1W

~~~~~~-'---UVo=

+10 V,
Q1

10

1 A

--""

2
MC1723CL

3
4

13
7

100pf

Figure 6-1. +10V, 1A Design Example

9. Construction Input Supply Design: The input supply is now designed using
the information contained in Section 8 and the regulator circuit is constructed
using the guidelines given in Section 5.

60

SECTION 7
LINEAR REGULATOR CIRCUIT
TROUBLESHOOTING CHECKLIST
Occasionally the designer's prototype regulator circuit will not operate properly. If problems do occur, the trouble can be traced to a design error in 99.9% of the
cases. As a troubleshooting aid to the designer, the following guide is presented.
Of course, it would be difficult, if not impossible, to devise a troubleshooting
guide which would cover all possible situations. However, the checklist provided
will help the designer pinpoint the problem in the majority of cases. To use the
guide, first locate the problem's symptom(s) and then carefully recheck the regulator design in the area indicated using the information contained in the referenced
handbook section.

SYMPTOM
Regulator Oscillates

DESIGN AREA TO CHECK
1. Layout

2. Compensation capacitor too small
3. Input leads not bypassed
4. External pass element parasitically

REFER TO
SECTION

5
3, 18
5
5

oscillating
Loss of Regulation at
Light Loads

Loss of Regulation at
Heavy Loads

IC Regulator or Pass
Element Fails after
Warm-Up or at High
TA
Pass Element Fails
During Short Circuit

1. Emitter-Base resistor in "PNP"
type boost configuration too large
2. Absence of 1 rnA "minimum" load
(see load regulation test spec on
device data sheet)
3. Improper circuit configuration
1. Input Voltage too low (VINMIN,
IVIN - VoIMIN)
2. External pass element gain too low
3. Current limit too low
4. Line resistance between sense points
and load
5. Inadequate heatsinking

4
18
3
2, 3, 18
17
4
3
5

15
15
1. Inaequate heats inking
2. Input Voltage Transient (VINMAX, 2,4,5,17,18
VCEO)

1. Insufficient pass element ratings
(SOA, IcMAX)
2. Inadequate heats inking
61

4
15

TROUBLESHOOTING CHECKLIST

SYMPTOM
IC Regulator Fails
During Short Circuit

1. IC current or SOA capability
exceeded
2. Inadequate heatsinking

IC Regulator Fails
During Power Up

1. Input voltage transient (VINMAX)
2. IC current or SOA capability
exceeded as load (capacitor)
charged up.

IC Regulator Fails
During Power-Down

REFER TO
SECTION
2, 18

DESIGN AREA TO CHECK

2, 18
2, 18
IS

1. Regulator reverse biased

Output Voltage Does 1. Output polarity reversal
Not Come Up During 2. Load has "latched-up" in some
Power-Up or After
manner (usually seen with op amps,
Short Circuit
current sources, etc.)
Excessive 60 or 120
Hz Output Ripple

1. Input supply filter capacitor ground
loop

3.H
3.H

5

If, after carefully rechecking the circuit, the designer is not successful in
resolving the problem, seek assistance from the factory by contacting the nearest
Motorola Sales office.

62

SECTION 8
DESIGNING THE INPUT SUPPLY
Most input supplies used to power series pass regulator circuits consist of
a 60 Hz, single phase step-down transformer followed by a rectifier circuit whose
output is smoothed by a choke or capacitor input filter. The type of rectifier circuit
used can be either a half-wave, full-wave, or full-wave bridge type, as shown
in Figure 8-1. The half-wave circuit is used in low current applications, while
the full-wave is preferrable in high-current, low output voltage cases. The fullwave bridge is usually used in all other high-current applications.

Half-Wave

Full-Wave or Full-Wave Center Tap

FUll-Wave Bridge

Figure 8-1. Rectification Schemes

63

In this section, specification of the filter capacitor, rectifier and transformer
ratings will be discussed. The specifications for the choke input filter will not be
considered since the simpler capacitor input type is more commonly used in series
regulated circuits. A detailed description of this type of filter can be found in the
reference listed at the end of this section.
1. Design of Capacitor-Input Filters
The best practical procedure for the design of capacitor-input filters still
remains based on the graphical data presented by Schadel in 1943. The curves
shown in Figures 8-2 through 8-5 give all the required design information for
half-wave and full-wave rectifier circuits. Whereas Schade originally also gave
curves for the impedance of vacuum-tube rectifiers, the equivalent values for
semiconductor diodes must be substituted. However, the rectifier forward drop
often assumes more significance than the dynamic resistance in low-voltage supply
applications, as the dynamic resistance can generally be neglected when compared
with the sum of the transformer secondary-winding resistance plus the reflected
primary-winding resistance. The forward drop may be of considerable importance,
however, since it is about 1 V, which clearly cannot be ignored in supplies of 12 V
or less.

)0

v~

90

RS
N

~

L~

~'ctDR'

~

yy

V

~r--

2

V

4

r:

70
60

I-

6

t-"

8

o
2.5
15

......

t-"

50

30

25
30
35
40
50
60
70

{/II

40

~ ~F=

20

0.05
0.5

t%v

~~~

~~
r:::---

80

90

100

10
0
0.1

10

100

1,000

wCR L (C in farads, R L in ohms)

w = 21Tf, f = line frequency
Figure 8-2. Relation of applied alternating peak voltage to direct output voltage In halfwave capacitor-Input circuits. (From O. H. Schade, Proc. IRE, vol. 31, p. 356,
1943.)

64

005
0.1
0.5

100

90

80

70
VC(DC)%
VM

60

50

40

]~~~ IfF
Bridge
~'w~.

~~
~~

i.oIII

~~

1

2

v ...v

~
~~

4
6

8

f.-r-

IIi;'

~~

1o
1 2.5
15

r-

~ VVI-'
V

20

~ r:::1;

30
35
40

V lV
I-- I--

50
60
70
80
90

I;

~ VI;

.....r-

r-

l --- r-

30
0.1

~(%)
RL

25

00

10
wC R L (C in farads, R L in ohms)

1,000

100
w~21Tf, f~line

frequency

Figure 8-3, Relation of applied alternating peak voltage to direct output voltage in fullwave capacitor-input circuits. (From O. H. Schade, Proc. IRE, vol. 31, p. 356, 1943.)

65

'i 10
"0
.!! 7

.

c

CD

0.02
0.05
...
0.1
0.2 I[
c:
0.5 .....
0.1
0.2 1["'
0.5
10
30
100

5

!!:.

>


~ 10

70 100

200 300

~
I~

f--

::::

0.02

...-

0.05

-

0.1
0.2

~

7

 Vin

+ Vin

0------/

- Vout

C. Boost variation which
resembles the flyback
regulator (step up or
down)

Figure 10-2. Non-Isolated DC-DC Converters

79

For both regulators, transient response or responses to step changes in load
are very difficult to analyze. They lead to what is termed a "load dump" problem.
This requires that energy already stored in the choke or filter be provided with
a place to go when load is abruptly removed. Practical solutions to this problem
include limiting the minimum load and using the right amount of filter capacitance
to give the regulator time to respond to this change.

B. FLYBACK AND FORWARD CONVERTERS

To take advantage of the regulating techniques just discussed, and also
provide isolation, a total of five popular topologies have evolved and are illustrated
in figures 10-3 and 10-6. Each circuit has a practical power range or capability
associated with it as follows:
Circuit
Flyback

Power Range
50 to 100 watts

Motorola Reference
EB87

Forward

100 to 200 watts

Power Leader

Push-Pull

200 to 500 watts

EB88, AN-737A

Half Bridge

200 to 500 watts

EB's 86 & 100, AN-767

Full Bridge

500 to 2000 watts

EB-85

First to be discussed will be the low power (20-200 W) converters which
are dominated by the single transistor circuits shown in Figure 10-3. All of these
circuits operate the magnetic element in the unipolar rather than bipolar mode.
This means that transformer size is sacrificed for circuit simplicity.
1. Flyback - The flyback (alternately known as the "ringing choke") regulator
stores energy in the primary winding and dumps it into the secondary windings
(Figure 1O-3A). A clamp winding is usually present to allow energy stored in the
leakage reactance to return safely to the line instead of avalanching the switching
transistor. The operating model for this circuit is the boost circuit variation discussed earlier. The flyback is the lowest cost regulator (except at high power
levels) because output filter chokes are not required, since the output capacitors
feed from a current source rather than a voltage source. Because of this, the
flyback will have higher output ripple than the forward converter. However, the
ftyback is an excellent choice when multiple output voltages are required and
does tend to provide better cross regulation than the other types. In other words,
changing the load on one winding will have little effect on the output voltage of
the others.
A 120/220 Vac flyback design requires transistors that block twice the peak
line plus transients or about 1.0 kYo Presently, variations of 1200 to 1500 V
horizontal deflection transistors are used here. These bipolar devices are relatively
slow (t[ = 200-500 ns) and tend to limit efficient operating frequencies to 20-40
kHz. Introduction of 1000 V TMOS FET will soon permit operation at much
higher frequencies. Faster 1.0 kV bipolar transistors are also anticipated in the
near future and will provide a lower cost alternative. The two transistor variation
of this circuit (Figure 10-3C) eliminates the clamp winding and adds

80

10-3A. Flyback
(Clamp Winding
Is Optional)

10-3B. Forward
(Clamp Winding
Is Necessary)

10-3C. Two Transistor
Forward or
Flyback (Clamp
Winding Is Not
Needed)

Figure 10-3. Low Power Popular (20-200 W) Converter Topologies

81

a transistor and diode to effectively clamp peak transistor voltages to the line.
With this circuit a designer can safely use the faster 400 V to 500 V bipolar or
FET Switchmode transistors and push operating frequencies considerably higher.
There is a cost penalty here over the single transistor circuit due to the extra
transistor, diode and floating base drive requirement of the upper switch transistor.
A subtle variation in the method of operation can be applied to either of
these circuits. The difference is referred to as operation in the discontinuous or
continuous mode, and the waveform diagrams are shown in Figure 10-4. The
analysis given in the earlier section on boost regulators dealt strictly with the
discontinuous mode where all the energy is dumped from the choke before the
transistor turns on again. If the transistor is turned on while energy is still being
dumped into the load, the circuit is operating in the continuous mode. This is
generally an advantage for the transistor in that it needs to switch only half as
much peak current in order to deliver the same power to the load. In many
instances, the same transformer may be used with only the gap reduced to provide
more inductance. Sometimes the core size will need to be increased to support
the higher LI product (2 to 4 times) now required, because the inductance must
increase by almost 10 times to effectively reduce the peak current by two. In
dealing with the continuous mode, it should also be noted that the transistor must
now tum-on from 500 to 600 V rather than 400 V level, because there no longer
is any dead time to allow the flyback voltage to settle back down to the input
voltage level. Generally it is advisable to have VCEO (sus) ratings comparable to
the tum-on requirements.
The flyback converter stands out from the others in its need for a low
inductance, high current primary. Conventional E and pot core ferrites are difficult
to work with because their permeability is too high even with relatively large
gaps (50 to 100 mili-inches). The industry needs something better (like powered
iron) that will provide permeabilities of 60 to 120 instead of 2000 to 3000 for
this application.

800 V

VCE
VCE

-400 V

OV

2.0A
1.0 A
OA
Discontinuous Mode

Continuous Mode

Figure 10-4. Flyback Transistor Waveforms

82

- - BOOV

-

'--

'--

- - 400 V

- - OV

--

1.0A

--

OA

Figure 10-5. Forward Converter Transistor Waveforms

2. Forward - The single transistor forward converter is shown in Figure
1O-3B. Although it initially appears very similar to the flyback, it is not. The
operating model for this circuit is actually the buck regulator discussed earlier.
Instead of storing energy in the transformer and then delivering it to the load,
this circuit uses the transformer in the active or forward mode and delivers power
to the load while the transistor is on. The additional output rectifier is used as
a freewheeling diode from the LC filter, and the third winding is actually a reset
winding. It generally has the same turns as the primary (is usually bifilar wound)
and clamps the reset voltage to twice the line. However, its main function is to
return energy stored in the magnetizing inductance to the line and thereby reset
the core after each cycle of operation. Because it takes the same time to set and
reset the core, the duty cycle of this circuit cannot exceed 50%. This also is a
very popular low power converter, and like the flyback, is practically immune
from transformer saturation problems. Transistor waveforms shown in Figure 105 illustrate that the voltage requirements are identical to the flyback. For the single
transistor versions, 400 V tum-on and 1.0 kV blocking devices like the 1200 to
1500 V deflection transistors are required. The two transistor circuit variation
shown in Figure 1O-3C again adds a cost penalty, but allows a designer to use
the faster 400 to 500 V devices. With this circuit, operation in the discontinuous
mode refers to the time when the load is reduced to a point where the filter choke
runs "dry." This means that choke current starts at and returns to zero during
each cycle of operation. Even though there are no adverse effects on the components themselves, most designers prefer to avoid this type of mode because of
higher ripple and noise. Standard ferrite cores work fine here and in the high
power converters as well. In these applications, no gap is used as the high
permeability (3000) results in a desirable effect of very low magnetizing current
levels.
83

C. PUSH-PULL AND BRIDGE CONVERTERS
The high power circuits shown in Figure 10-6 all operate the magnetic
element in the bipolar or push-pull mode and require 2 to 4 inverter transistors.
Because the transformers operate in this mode, they tend to be almost half the
size of the equivalent single transistor converters and thereby provide a cost
advantage over their counterparts at power levels of 100 watts to 1.0 kW.

1. Push-Pull - The push-pull converter shown in Figure 1O-6A is one of the
oldest converter circuits around. Its early use was in low voltage inverters such
as the 12 Vdc to 120 Vdc power source for recreational vehicles and in dc to dc
converters. Because these converters are free running rather than driven and
operate from low voltages, transformer saturation problems are minimal. In the
high voltage off line switchers, saturation problems are common and difficult to"
solve. The transistors are also subjected to twice the peak line voltage which
requires the use of relatively slow 1.0 kV transistors. Both of these drawbacks
have tended to discourage designers of off line switchers from using this topology.
2. Half and Full Bridge - The most popular high power converter today is the
half bridge (Figure 1O-6B). It has two clear advantages over the push-pull type.
First, the transistors never see more than the peak line voltage and standard 400
V fast Switchmode transistors that are now readily available may be used. Second,
and probably even more important, transformer saturation problems are easily
minimized by use of a small coupling capacitor (2.0 IJ-F "'" Cc "'" 5.0 IJ-F) as
shown. Because the primary winding is driven in both directions, a full wave
output filter, rather than half, is now used, and the core is actually utilized more
effectively. Another more subtle advantage of this circuit is that the input filter
capacitors are placed in series across the rectified 220 Vac line which allows them
to be used as the voltage doubler elements on a 120 Vac line. This allows the
inverter transformer to operate from a nominal 320 Vdc bus when the circuit is
connected to either 120 Vac or 220 Vac. Finally, this topology allows diode
clamps across each transistor to contain destructive switching transients. The
designers dream, of course, is for fast transistors that can handle a clamped
inductive load line at rated current. And a few (like the Switchmode III and
TMOS FET series from Motorola) are beginning to appear on the market. However, the older designs in this area stilI end up using snubbers to protect the
transistor which sacrifices both cost and efficiency.
The effective current limit of today's low cost TO-3 transistors (300 mil die)
is somewhere in the 10 to 20 A area. Once this limit is reached, the designer
generally changes to the full bridge topology shown in Figure 1O-6C. Because
full line rather than half is applied to the primary winding, the power output can
almost double that of the half bridge with the same switching transistors.
Another variation of the half bridge is the split winding circuit shown in
Figure 10-60. A diode clamp can protect the lower transistor but a snubber or
zener clamp must stilI be used to protect the top transistor from switching transients. Because both emitters are at an ac ground point, expensive drive transformers can now be replaced by lower cost capacitively coupled drive circuits.
84

L....._-o +Vout

A. Push Pull

+ Vin o--__--~
+Vout

B. Half Bridge

L.....,_ _--

Ol

'E0
0

""
.0
'>-"
0

0:::

.s

......-

-

=
-

~

V
'O\\~

/

~

v
??..~

V

--

~ """"

........, I--"'"

?.'O\~

~/

~

,.-

~C~<:>

~

--

~

?;,O\9'?
:;....---......

_.....

-

-:::;;-

~

~
~Cb"\

-~

50

---::::: ~
;.....-

~~

~

-

--

E.C~-

-

-----

.......

~

----

'-"

.0
(f)

Q)

<0

'~"
0

Q)

"Ol
.s

2

'6
c:

'"(;;

.<::

;:
0
a..

-

-

Q;

1 -

-0

z

I

L--

.

10

20

30

40

50

Figure 11 1 Core Selection for Bridge Configurations Compliments of Ferroxcube

88

-

Finally, once a mechanical fit has been obtained, it is time for the circuit
tests. The voltage rating is strictly a mechanical problem and is one of the reasons
why U.L. normally does not allow high voltage bifilar windings. The inductance
and saturating current level of the primary are inherent to the design, and should
be checked in the circuit or other suitable test fixture. Such a fixture is shown
in Figure 11-2 where the transistor and diode are sized to handle the anticipated
currents. The pulse generator is run at a low enough duty cycle to allow the core
to reset. Pulse width is increased until the start of saturation is observed (Isat).
Inductance is found using
L = V di
dt
In forward converters, the transformer generally has no gap in order to
minimize the magnetizing current (1M ), For these applications the core should be
chosen to be large enough so that the resulting LI product insures that 1M at
operating voltages is less than Isat . For flyback designs, a gap is necessary and
the test circuit is useful again to evaluate the effect of the gap. The gap will
normally be quite large where:
Lm/f..L

gap length
magnetic path length
f..L=

permeability

Under this stipulation, the gap directly controls the LI parameters. Doubling
it will decrease L by two and increase Isat by two. Again, the anticipated switching
currents must be less than Isat when the core is gapped to ensure correct inductance.
Transformer tests in the actual supply are usually done with a high voltage
dc power supply on the primary and with a pulse generator or other manual
control for the pulse width drive such as using the control Ie in an open loop
configuration.

+20 V

TIME

L

=

V Ale

At

Figure 11-2. Simple Coli Tester

89

•

Here the designer must recheck three areas:
1. No evidence of core saturation
2. Correct amount of secondary voltage
3. Minimum core or winding heat rise
If problems are detected in any of these areas, one possible solution is to
redesign using the next larger core size. However, if problems are minimal, or
none exist, it is possible to stay with the same core or even consider using the
next smaller size.

B. TRANSISTORS
The initial selection of a transistor(s) for a switcher is basically a problem
of finding the one with voltage and current capabilities that are compatible with
the application. For the final choice, performance and cost tradeoffs among devices from the same or several manufacturers have to be weighed. Before these
devices can be put in the circuit, both protective and drive circuits will have to
be designed.
Motorola's first line of devices for switchers were trademarked "Switchmode" transistors and introduced in the early 70's. Data sheets were provided
with all the information that a designer would need, including reverse bias safe
operating area (RBSOA) and performance at elevated temperature (l00°C). The
first series was the 2N6542 through 6547, TO-3 devices which were followed by
the MJE13004 series in a plastic TO-220 package. Finally, high voltage (1.0 kV)
requirements were met by the metal MJl2002 and MJ8500 series and the plastic
MJEI2007. Just recently, Motorola introduced three new families of "Switchmode" transistors shown in Table 11-2. The Switchmode II series is basically
a faster switching version of Switchmode I. Switchmode III is the Cadillac of
today's industry with both exceptional speed and RBSOA. Here, device cost is
up but system costs may be lowered because of reduced snubber requirements
and higher operating frequencies. A similar argument applies to Motorola T-MOS
PET's. These devices make it possible to switch efficiently at higher frequencies
(200 to 500 kHz), but the main selling point is that they are easier to drive. This
latter point is the one most often made to show that systems savings are again
quite possible even though the initial device cost is higher.
TABLE 11-2
Motorola High Voltage Switching Transistor Technologies

Family
SWITCHMODE I

Typical
Device

Typical Fall
Time

Approximate
Switching
Frequency

2N6545
MJE13005
MJE12007

200-500 ns

20K

SWITCH MODE II

MJ12010

100 ns

100K

SWITCHMODE III

MJ13010

50 ns

200K

T-FET'S

MTP565

20 ns

500K

90

TABLE 11·3
Power Transistor Voltage Chart
Circuit
Line
Voltage

220
120

Flyback, Forward or
Push·Pull

Half or Full Bridge

VCEV

VCEO(sus)

VCEO(sus)

VCEV

850
450

400
200

400
200

400
200

Table 11-3 is a review of the transistor voltage requirements for the various
off line converter circuits. As illustrated, the most stringent requirement for single
transistor circuits (ftyback and forward) is the blocking or VCEV t:ating. Bridge
circuits, on the other hand, tum on and off from the dc bus and their most critical
voltage is the tum on or VCEO (sus) rating. To help designers select parts for these
applications, Motorola has provided the selection charts in Appendix A. Each
table lists devices that are appropriate for a given line voltage and circuit configuration and various power handling capabilities. Table 1 contains devices listed
by their current (power handling) rating and 200 < VCEO < 400 V for use in 120
Vac bridge circuits. Tables 2 and 3 list the remaining devices (V CEO ~ 400 V)
which would be appropriate for 220 Vac and 380 Vac bridge circuits. Tables 4
and 5 list devices by their VCEV rating. These tables can therefore be used to
select devices for either 120 or 220 Vac single transistor circuits (ftyback and
forward converters).

R

c

Figure 11·3. Zener Clamp and Snubber for Single Transistor Converters

91

Most Switchmode transistor load lines are inductive during tum on and tum
off. Tum on is generally inductive because the short circuit created by output
rectifier reverse recovery times is isolated by leakage inductance in the transformer. This inductance effectively snubs most tum-on load lines so that the
rectifier recovery (or short circuit) current and the input voltage are not applied
simultaneously to the transistor. Sometimes primary interwinding capacitance
presents a small current spike, but usually tum-on transients are not a problem.
Tum-off transients due to this same leakage inductance, however, are almost
always a problem. In bridge circuits, clamp diodes can be used to limit these
voltage spikes. If the resulting inductive load line exceeds the transistor's reverse
bias switching capability (RBSOA) then an RC network may also be added across
the primary to absorb some of this transient energy. The time constant of this
network should equal the anticipated switching time of the transistor (100 ns to
1 J.Ls). Resistance values of 100 to 1000 ohms in this RC network are generally
appropriate. Trial and error will indicate how low the resistor has to be to provide
the correct amount of snubbing. For single transistor converters, the snubber
shown in Figure 11-3 is generally used. Here slightly different criteria are used
to define the R and C values:

C=
where

~
y

I =

The peak switching current

tf =

The transistor fall time

y=

The peak switching voltage
(Approximately twice the dc bus)

also

R=

toniC (it is not necessary to completely discharge this capacitor to obtain the desired
effects of this circuit)

where

ton =

The minimum on time or pulse width

and

PR =

--

Cy2f
2

where
and

PR =
f=

The power rating of the resistor
The operating frequency

Most of today's transistors that are used in 20 kHz converters switch slow enough
so that most of the energy stored in the leakage inductance is dissipated by the
snubber or transistor, causing very little voltage overshoot. Higher speed converters and transistors present a slightly different problem. In these newer designs,
snubber elements are smaller and voltage spikes from energy left in the leakage
inductance may be a more critical problem depending on how good the coupling
is between the primary and clamp windings. If necessary, protection from these
spikes may be obtained by adding a zener and rectifier across the primary as
shown in Figure 11-3. Motorola's 1.0 Wand 5.0 W zener devices with ratings

92

up to 200 V can provide the clamping or spike limiting function. If the zener
must handle most of the power, its size can be estimated using:
Pz

LL Ff
2

where

The zener power rating

and

The leakage inductance
(measured with the clamp winding or
secondary shorted)

There are probably as many base drive circuits for bipolars as there are
designers. Ideally, the transistor should have just enough forward drive (current)
to stay in or near saturation and reverse drive that varies with the amount of

•

II
A. Fixed Drive, Turn Off
Energy Stored in Transformer

B. Fixed Drive, Turn Off
Energy Stored in Capacitor

C. Standard Baker Clamp

D. Active Baker Clamp

E. Proportional Base Drive

Figure 11·4. Typical Bipolar Base Drive Circuits

93

stored base charge such as a low impedance reverse voltage. Many of today's
common drive circuits are shown in Figure 11-4. The fixed drive circuits of 114A and 11-4B tend to emphasize economy, while the Baker clamp and proportional
drive circuits of 11-4C, 11-40 and 11-4E emphasize performance over cost.
+ 12 V

r-----,
l---l

COG - .

I
I

1:3

Wave Forms

+15 V

--OV

-15 V
50% Duty Cycle

20% Duty Cycle
VGS Wave Forms

Figure 11-5A. Typical Transformer Coupled FET Drive

'7~-~

v:/

CDG..L

Drive
Circuit

T
1

r

~

I

I
I
I

I
I

I

CGSJ..

500pJ
1. Miller Current for 30 ns
'M = COG dv/dt
300 V
= 100 pF x - - = 1.0 A
30 ns

~

IG

+ 1M

-

2. Gate Cap Current for 30 I')S
IG = CGS dv/dt
6.0 V
= 500 pFx - - = O.lA
30 ns
i

Figure 11-58. FET Drive Current Requirements

94

--10V
--B.OV

h

--2.0 V

I

I
I
I
I
I
I

_

OV

--1.0 A

OA

--1.0A

PET drive circuits are just beginning to appear. The standard that has evolved
at this time is shown in Figure II-5A. This transformer coupled circuit will
produce forward and reverse voltages applied to the FET gate which vary with
the duty cycle as shown. For this example, a VGS rating of 20 V would be
adequate for one condition, but not the other. Higher VGS ratings would solve
the problem, but at this time it is advisable to use a regulated logic supply and
provide only the minimum gate drive required for these situations. Finally, there
is one point that is not 9bvious when looking at the circuit. It turns out that FET's
can be directly coupled to many IC's with only to 100 rnA of sink and source
output capability and still switch efficiently at 20 kHz. However, to switch efficiently at higher frequencies, several amperes of drive may be required on a
pulsed basis in order to quickly charge and discharge the gate capacitances. A
simple example will serve to illustrate this point and also show that the Miller
effect, produced by COG, is the predominant speed limitation when switching
high voltages (see Figure 11-5B). A FET responds instantaneously to changes
in gate voltage and will begin to conduct when the threshold is reached (V GS
= 2.0 to 3.0 V) and be fully on with VGS = 7.0 to 8.0 V. Gate waveforms will
show a step at a point just above the threshold voltage which varies in duration
depending on the amount of drive current available. The drive current determines
both the rise and fall times for the drain current. To estimate drive current
requirements, two simple calculations with gate capacitances can be made:
1.

CoGdv/dt

and

2.

CGsdv/dt

where

1M is the current required by the Miller effect to charge the drain
to gate capacitance at the rate it is desired to move the drain voltage
(and current). And IG is usually the lesser amount of current required
to charge the gate to source capacitance through the linear region
(2.0 to 8.0 V). As an example, if 30 ns switching times are desired
at 300 V where COG
100 pF and CGS = 500 pF, then
1M =

100 pF x 300 V/30 ns = 1.0 A and

IG =

500 pF x 6.0 V/30 ns = 0.1 A

This example shows the direct proportion of drive current capability to speed.
It also jllustrates that for most devices, COG will have the greatest effect on
switching speed and that CGS is important only in estimating tum on and tum off
delays.
Aside from rather unique drive requirements, a FET is very similar to a
bipolar transistor. Today's 400 V FET's compete with bipolar transistors in many
switching applications. They are faster and easier to drive, but do cost more and
have higher saturation, or more precisely, on voltages. The performance or efficiency tradeoffs are best analyzed using Figure 11-6. Here, typical power losses
for 5.0 A switching transistors versus frequency are shown. The FET and bipolar
losses were calculated at TJ = 100°C rather than 25°C because on resistance and
switching times are highest here, and 100°C is typical of many applications.
These curves are asymptotes of the actual device performance, but are useful in
establishing the "break point" of various devices, which is the point where
c

95

I

100

!Zi
..9.... a.Ul

30

~+
~ §
.... a.

10

*

'Cij

Bipolar
tf = 0.5 ILS v
/'

",/

-'

FET
tf- 5Ons

3

II
I-

lija.

~

1.0

~

1K

10K

100K
Operating Frequency (Hz)

Figure 11-6. TypIcal Switching Losses at 5.0 A and TJ

1M

10M

= 100·C

saturation and switching losses are equal. Since this is as low as 10 kHz for some
bipolars, it is possible that a FET even with high on voltages can be competitive
efficiency-wise at 20 kHz. The faster Switchmode II and III bipolar products fall
somewhere between the curves shown and therefore are more competitive with
FET's at the higher operating frequencies.

C. RECTIFIERS
Once components for the inverter section of a switcher have been chosen,
it is time to determine how to get power into and out of this section. This is
where the all important rectifier comes into play. The input rectifier is generally
a bridge that operates off the ac line and into a capacitive filter. For the output
section, most designers use Schottkys for efficient rectification of the low voltage,
5.0 V output windings, and for the higher voltage (12 to 15 V) outputs, the more
economical fast recovery diodes are used. A guide to Motorola's rectifier products
is given in Appendix B. Here devices that would normally be used in switchers
from 10 to 2000 watts are listed next to circuits in which they would generally
be used.
For the process of choosing an input rectifier, it is useful to visualize the
circuit shown in Figure 11-7. To reduce cost, most earlier approaches of using
choke input filters, soft start relays (Triacs), or SCR's to bypass a large limiting
resistor have been abandoned in favor of using small limiting resistors or NTC
thermistors, and a large bridge. The bridge must be able to withstand the surge
currents that exist from repetitive starts at peak line. The procedure for finding
the right component and checking its fit is as follows:
1.

Choose a rectifier with 2 to 5 times the average 10 required.

2.

Estimate the peak surge current (Ip) and time (t) using:
1 = I.4Vin
p
Rs

Where Yin is The RMS input voltage
Rs = the total limiting resistance, and
C

= the filter capacitance

96

AC
Line

C

Load

Steps:
1. Choose a rectifier with an 10 rating of 2 to 5 times the actual load.
2. Measure or calculate the inrush current at peakiine voltage.
3. Compare to the equivalent diode rating using IFSM and 12YI= K.
4. If line 3 is less than line 2, use a larger rectifier or increase Rs.
Figure 11-7. Choosing Input Rectifiers

3.

Compare this current pulse to the sub cycle surge current rating (Is) of
the diode itself. If the curve of Is versus time is not given on the data
sheet, the approximate value for Is at a particular pulse width (t) may be
calculated knowing:
• IpSM -

• J2

the single cycle (S.3 ms) surge current rating .

Vt =

tional to

K which applies when the thermal response, ret), is proporms). This gives:

Vt (for t-

Control
IC

Opto
Coupler
B. Three Chip System -

Error
Amp

-

Opto Coupler Isolation

Figure 11-9. Control Circuit Topologies

When it is necessary to drive two or more power transistors, drive transformers are a practical interface element and are driven by the conventional dual
channeliC just discussed (Figure 11-9A). In the case of a single transistor converter, however, it is usually more cost effective to directly drive the transistor
from the IC (Figure 11-9B). In this situation, an opto coupler is commonly used
to couple the feedback signal from the output back to the control Ie. And the
error amplifier in this case is nothing more than an op amp, and reference such
as the TL431 from Motorola.

101

102

SECTION 12
THE FUTURE FOR SWITCHING REGULATORS

The future offers a lot of growth potential for switchers in general - and
low power switchers (50-200 watts) in particular. The latter are responding to
the growth in microprocessor-based equipment, as well as computer peripherals.
Today's topologies have already been challenged by the sine wave inverter, which
reduces noise and improves transistor reliability, but results in a cost penalty.
Also, a trend has begun toward higher switching frequencies to further reduce
size and cost. The latest bipolar transistor can operate efficiently up to 100 kHz,
and the FET seems destined to own the 200 to 500 kHz range.
The growth pattern predicted at this time can possibly be impacted by noise
problems. Originally governed only by MIL specs and the VDE in Europe, the
FCC (effective October 1981) has released a set of specifications that apply to
electronic systems which often include switchers (see FCC Class A in Figure
12-1). It seems probable, however, that system engineers or power supply designers will be able to add the necessary line filters and EMI shields without
adding a significant cost.

.9 100 ~------- VDE OS71 Frequency Range - - -......-.-.11
N

1"- VDE OS75 Frequency Range ~

o

~ SO

I
I

N

I

I
:.:.

I

/

FCC Class A
VDE OS71/A,C

......-______

:.:.

/

000

VDEOS75/N

.§:;: 60-

~----~------------

~ ::l.

~=========../'

'E CD

w,:

~N
w~

../' VDE OS71/B
VDE OS75/N12

~ FCCClassB

40

o

LO

20

N

I

o

~

:>::l.
CD

"0

0.01

0.1

1.0
Frequency (MHz)

10

100

Notes: 1. FCC Class A covers commercial, Class B covers residential.
2. Also SCE VDE 0871/0875 for noise and VDE 0730 or UL478 for safety.

Figure 12-1. Noise Limits

103

The most optimistic note concerning switchers is in the components area.
Switching power supply components have actually evolved from components
used in similar applications. And it is very likely that newer and more mature
products specifically for switchers will continue to appear over the next several
years. The ultimate effect of this evolution will be to further simplify and cost
reduce these designs. Because the designer and component manufacturer must
work as a team to bring this about, companies like Motorola that are looking to
the future will continue a dialogue with designers to keep abreast with their
current and future product needs.

104

SECTION 13
SWITCHING REGULATOR DESIGN EXAMPLES
Three switching regulator power supply designs are covered in this section.
Part A describes a 400 W half bridge and a 1000 W full bridge configuration in
which the TL494 control I.e. is utilized. Part B describes a 60 W flyback regulator
where a MC34060 control I.e. is used. All three design examples are off-line
supplies which can operate from either 115 or 230 Vac.

A. A SIMPLIFIED POWER-SUPPLY DESIGN USING
THE TL494 CONTROL CIRCUIT
The TL494 is a fixed-frequency pulse width modulation control circuit,
incorporating the primary building blocks required for the control of a switching
power supply. (See Figure 13-1.) An internal-linear sawtooth oscillator is
frequency-programmable by two external components, RT and CT. The oscillator
frequency is determined by:

Output pulse width modulation is accomplished by comparison of the positive
sawtooth waveform across capacitor CT to either of two control signals. The NOR

Output Mode Control
13

VCC

8
Flip-Flop
Q

,---,-L---'

CK

Dead·Time
Control

0.7 mA

12

Gnd

Error Amplifier

16

7

Feedback/PW.M.
Comparator Input

5.0 V

Figure 13-1. TL494 Block Diagram

105

Capacitor CT
FeedbackJP.w.M. Compo
Dead-Time Compo
Flip-Flop
Clock Input
Flip-Flop

o

Flip-Flop

Q
Output 01

Emitter

Output 02
Emitter

Output Mode
Control
._

Figure 13-2. TL494 Timing Diagram

gates, which drive output transistors Ql and Q2, are enabled only when the flipflop clock-input line is in its low state. This happens only during that portion of
time when the sawtooth voltage is greater than the control signals. Therefore, an
increase in control-signal amplitude causes a corresponding linear decrease of
output pulse width. (Refer to the timing diagram shown in Figure 13-2.)
The control signals are external inputs that can be fed into the dead-time
control (Figure 13-1, Pin 4), the error amplifier inputs (pins 1, 2, 15, 16), or the
feedback input (Pin 3). The dead-time control comparator has an effective
120 mV input offset which limits the minimum output dead time to approximately
the first 4% of the sawtooth-cycle time. This would result in a maximum duty
cycle of 96% with the output mode control (Pin 13) grounded, and 48% with it
connected to the reference line. Additional dead time may be imposed on the
output by setting the dead time-control input to a fixed voltage, ranging between
o to 3.3 V.
The pulse width modulator comparator provides a means for the error amplifiers to adjust the output pulse width from the maximum percent on-time,
established by the dead time control input, down to zero, as the voltage at the
feedback pin varies fromO.5 to 3.5 V. Both error amplifiers have a commonmode input range from - 0.3 V to (Vcc - 2.0 V), and may be used to sense
power-supply output voltage and current. The error-amplifier outputs are active
high and are ORed together at the non-inverting input of the pulse-width modulator
comparator. With this configuration, the amplifier that demands minimum output
on time, dominates control of the loop.
When capacitor CT is discharged, a positive pulse is generated on the output
of the dead-time comparator, which clocks the pulse-steering flip-flop and inhibits
the output transistors, QI and Q2. With the output-mode control connected to
106

the reference line, the pulse-steering flip-flop directs the modulated pulses to each
of the two output transistors alternately for push-pull operation. The output frequency is equal to half that of the oscillator. Output drive can also be taken from
Q I or Q2, when single-ended operation with a maximum on time of less than
50% is required. This is desirable when the output transformer has a ringback
winding with a catch diode used for snubbing. When higher output drive currents
are required for single-ended operation, Q I and Q2 may be connected in parallel,
and the output mode control pin must be tied to ground to disable the flip-flop.
The output frequency will now be equal to that of the oscillator.
The TL494 has an internal 5.0 V reference capable of sourcing up to lOrnA
of load currents for external bias circuits. The reference has an accuracy of ± 5%
over an operating temperature range of 0 to 70°C.

Application of The TL494 in a 400 Wand 1000 Watt Off-Line Power
Supply
A 5 V, 80 A line operated 25 kHz switching power supply, designed around
the TL494, is shown in Figure 13-3, and the performance data is shown in Table
13-1. The explanation of each section of the power supply, which follows, applies
not only to this model but to the higher power (12 V, 84 A) model shown in
Figure 13-4, as well. In comparing the two, note that the 400-watt design is a
half-bridge, while the 1,000 watt is a full bridge. The 1,000 watt power supply
components switching transistors, transformers, and output rectifiers have been
beefed up.
1. AC Input Section
The operating ac line voltage is selectable for a nominal of 115 or 230 volts
by moving the jumper links to their appropriate positions. The input circuit is a
full wave voltage doubler when connected for 115 Vac operation with both halves
of the bridge connected in parallel for added line surge capability. When connected
for 230 Vac operation, the input circuit forms a standard full wave bridge.
The line voltage tolerance for proper operation is - 10, + 20% of nominal.
The ac line inrush current, during power-up, is limited by resistor R1. It is shorted
out of the circuit by triac Q 1, only after capacitors C 1 and C2 are fully charged,
and the high frequency output transformer Tl, commences operation.

2. Power Section
The high frequency output transformer is driven in a half-bridge configuration
by transistors Q3 and Q5. Each transistor is protected from inductive tum-off
voltage transients by an R-C snubber and a fast recovery clamp rectifier. Transistors Q2 and Q4 provide tum-off drive to Q3 and Q5, respectively. In order to
describe the operation of Q2, consider that Q6 and Q3 are turned on. Energy is
coupled from the primary to the secondary of T3, forward biasing the base-emitter
of Q3, and charging C3 through CRl. Resistor R3 provides a dc path for the
'on' drive after C3 is fully charged. Note that the emitter-base of Q2 is reverse
biased during this time. Tum-off drive to Q3 commences during the dead-time
period, when both Q6 and Q7 are off. During this time, capacitor C3 will forward
bias the base-emitter of Q2 through R3 and R2 causing it to tum-on. The baseemitter of Q3 will now be reverse biased by the charge stored in C3 coupled
through the collector-emitter of Q2.
107

TABLE 13-1
400 WaH Switcher Performance Data
Conditions
Test

Input

Output

Results

103.5 to 138 VAC

5 volts and 80 amps

8 mVO.16%

Load Regulation

115 VAC

5 volts, 0 to 80 amps

Output Ripple

115 VAC

5 volts and 80 amps

20 mV 0.4%
P.A.R.D. 50 mV pop

Efficiency

115 VAC

5 volts and 80 amps

73%

Line Inrush Current

115 VAC

5 volts and 80 amps

24 amps peak

Line Regulation

3. Output Section
The ac voltage present at the secondaries of T1 is rectified by four MBR6035
Schottky devices connected in a full wave center tapped configuration. Each
device is protected from excessive switching voltage spikes by an R-C snubber,
and output current sharing is aided by having separate secondary windings. Output
current limit protection is achieved by incorporating a current sense transformer
T4. The out-of-phase secondary halves of T1 are cross connected through the
core of T4, forming a I-turn primary. The 50 kHz output is filtered by inductor
L1, and capacitor C4. Resistor R4 is used to guarantee that the power supply
will have a minimum output load current of 1.0 ampere. This prevents the output
transistors Q3 and/or Q5 from cycle skipping, as the required on-time to maintain
regulation into an open circuit load is less than that of the devices' storage time.
Transformer T5 is used to reduce output switching spikes by providing common
mode noise rejection, and its use is optional.
The MC3423, U 1, is used to sense an overvoltage condition at the output,
and will trigger the crowbar S.C.R., Q8. The trip voltage is centered at 6.4 V
with a programmed delay of 40 ILs. In the event that a fault condition has caused
the crowbar to fire, a signal is sent to the control section via jumper 'A' or 'B.'
This signal is needed to shut down the output, which will prevent the crowbar
S.C.R. from destruction due to over dissipation. Automatic over voltage reset
is achieved by connecting jumper' A.' The control section will cycle the power
supply output every 2 seconds until the fault has cleared. If jumper 'B' is connected, S.C.R. Q12 will inhibit the output until the ac line is disconnected.
4. Low Voltage Supply Section
A low current internal power supply is used to keep the control circuitry
active and independent from external loading of the output section. Transformer
T2, Q9 and CR2 form a simple 14.3 V series pass regulator.
5. Control Section
The TL494 provides the pulse-width modulation control for the power supply.
The minimum output dead-time is set to approximately 4% by grounding Pin 4
through R5. The soft start is controlled by C5 and R5. Transistor Q 11 is used
to discharge C5 and to inhibit the operation of the power supply if a low ac line
voltage condition is sensed indirectly by QlO, or the output inhibit line is
grounded.

108

AC Input Section

Power SectlOn

.

T1

Output Section

~

120

11 I

11

47

10k
5W

'izW

lN4001

lOW

c 5V

10

80A

'hW

R4

~5R Cl.L 2400

~5A~~

J

~

I«
01
10 5A
3AG

46000
10V
C4

M eJ
8~

6-8
lOW

~2

Rl

100

~

5W

C2

1
0 1

>1

0

1

NI
"I
1
1

1

~""'ill
230

115

~--

....

0
CO

n

...".....,

1
1

I~t

~
.Lu..,.
T5=
.("VV
100 3

MCR
012

iG"
:B::~ 21111 11II

*"

1k

5VSEN RTN

oo

10
lk

Ij

! !

~

d,

2200
10V

t-

.1

1

__

T,

r--1rf"-t-t-........., 5 V SEN

MBR 6035

10k
5W

-

.+

j

j

'hW
c', V RTN

~OlJtpU(

Inhibit

10 'izW

.uu.

_, I'"

!,..,

I

t t

11 T3

';oR
22 k

09

~B2k

MPS
A 70

010

82 k

10

TIP 31

~ I;~r

IN
4933

1~6v

36

1W

C5

Jl'"
1

12

lOOA

TL 494

U,

7pB:tl

lN
,
4744.4

5

2153

6

I 0,01

10k~ i:),~
Wlln
1f

14 7k

~

1 MEG

Figure 13-3. 400 Watt SWITCHMODE Power Supply

18k

*'N
4001

CTI8>
0 0
0'"

C6

22
16V

All Capacitors In }IF
All ReSistors In
Ohms 1/4 Watt
(Unless otherWise noted)

T Output Section

Power Section

AC Input Section

~ j ~
~

),

1505A
3AG

68
lOW
Rl

115

5W

~

4800

~

"

4936

g

200 V

~t
.1

t

~

~

~

f47

'N
10 V

C'

1--1'1

4936

~'2V

MC~~23

:II[

'N
4936

MC3423

Ul

::'~R,

Q12

g

10k

hi"'i 'I'I'~

'm ~ I i ~;~?

roOD33

; +, I

T~v

lk

IILl

115V

230

I

11j

115

j

I

j

39hw

o

~T2

15kR

012 RTN

'oh,b"

~47k

4933

33
,

0

J

11

121

I

TL494
U2

IN

All Capacitors

4001

SRl

ell 8>

4744

:;'"

I

j

33K

lN

IN

2200

rQ",p",

j

MPS
A 70
Ql0

GTI 01 U'I WI
lN

4933

35V

j

I

22 k

low Voltage

o12SENRTN

J..[ 5.

.[

~

l§J

I ,

10
'hW

T~ ~ 1k
j

SEN

2200
10 V

5W

1115

'hW

46000

4936

'N

o12V,84A

10

lN4001

lOW

R'

0>

C2

11 !

j

68200V

~~*

(FAN

1230

~g

~

10k

160
14W

l;:

;;k
~

391f2W

]

C6

22
16V

1+

16V

Figure 13-4. 1000 Watt SWITCHMODE Power Supply

",F

IUnless otherwise noted)

-1-+

suLp_P-;-,y-:s:;-e-ct:CiQ~n~---4--il------=--:-I:--~--4------~-----------J'--_ _ _~J__~_-L_-.-!'''--L-~':'Ju~L-L--------------~----_e~--------~----------~----~~
Supply
RE

R

::r:: CE

R

VCC
DRV1

IE

M
C1+ C
C1- 3
Vref 4 IND2
C2+ 2
DLY1

4

Line Fault

T

---

--

12.6 V CT

-

DLY2

C2-

]

RL

CD

Figure 14·14. Sensing Line Fault and Over Voltage Conditions
for Linear and Switching Power Supplies

Input
Filter

From
Rectified
Line

R

Linear
Regulator

t---.----........ To Load

RE

R

RL
VCC
C1+

DRV1

C1- M
C
Vref 3 IND2
4
C2+ 2
4 DLY2
DLY1
C2IE
R

R

Line Fault

Gnd

ICE

- - --

-

--

II

Figure 14·15. An Alternate Method of Sensing Line Fault and Overvoltage Conditions
for Linear Power Supplies

132

and medium sized computer systems which must store part or all of the data
currently being processed before the power failure. The use of circuits such as
these will allow such systems to "die with dignity."
The circuits shown in Figures 14-14 and 14-15 both perform essentially the
same function. The circuit shown in Figure 14-14 may be used with almost any
type of regulator circuitry; however, the circuit shown in Figure 14-15 should
only be used in linear type supplies where the filter capacitor is isolated from the
line. Using the circuit in Figure 14-15 on switching supplies where the filter
capacitors are not isolated from the line would defeat the isolation in the switching
transformer.
The circuit shown in Figure 14-14 utilizes half of the MC3424 as an overvoltage protection circuit in a configuration like the programmable configuration
discussed earlier for the MC3423. The remaining half of the device is configured
for line loss and brownout detection. The C2 + and C2 - inputs are connected
as an undervoltage sensing circuit, and sense the center tap of a voltage divider
driven with a full wave rectified signal proportional to the line voltage. At each
peak of the line the output of the comparator discharges the delay capacitor (CD).
If a half cycle is missing from the line voltage, or if a brownout occurs reducing
the peak line voltage, the delay capacitor will not be discharged and will continue
to be charged as shown in Figure 14-16. If a sufficient number of half cycles are
missing, or if the brownout continues for a sufficient time, the circuit will detect
an ac line fault and output a line fault indication on the indicator outP~t. The
delay capacitor is used to provide some noise immunity and to prevent the loss
of a single half cycle from triggering the line fault signal. The minimum time the
fault condition must occur can be adjusted by changing the value of the delay
capacitor.
The circuit shown in Figure 14-15 senses the voltage on the power supply
filter capacitors to predict the imminent power supply failure. Since the voltage
on the capacitor is proportional to the remaining charge, the remaining time the
power supply will function can be calculated by the equation:
t

Where

=

C (Ve - Vmin)

C = filter capacitance
t = time to power supply failure

= maximum load current
Ve = filter capacitor voltage
Vmin = minimum regulator input voltage
Imax

By setting t equal to the maximum time for the system to store all required
data, and solving the equation for Vc, the minimum capacitor voltage can be
calculated that will allow the supply to remain functional, while the system
executes the power down sequence. The MC3424 is then configured as an undervoltage detector, as shown in Figure 14-15, and programmed to detect the minimum capacitor voltage Ve.

133

Rectified
Line

Vref
~5~-------------------

VCD

--I-_->--_"""

Line Fault

I--- Normal Line

Line
Conditions

L
---j-----

Brownout
- - - - - + - - Line Loss--1
«80% VNominal)

Figure 14-16. Waveforms Illustrating Brownout and Line Loss Detection for the Circuit of Figure 14-14.

REFERENCES
1. "Characterizing the SCR for Crowbar Applications," Al Pshaenich, Motorola
AN-789.
2. "Semiconductor Considerations for DC Power Supply SCR Crowbar Circuits," Henry Wurzburg, Third National Sold-State Power Conversion Conference, June 25, 1976.
3. "Is a Crowbar Enough?" Willis C. Pierce Jr., Hewlett-Packard, Electronic
Design 20, Sept. 27, 1974.
4. ''Transient Thermal Response-General Data and Its Use," Bill Roehr and
Brice Shiner, Motorola AN-569.

134

SECTION 15
HEATSINKING
A. THE THERMAL EQUATION
A necessary and primary requirement for the safe operation of any semiconductor device, whether it be an IC or a transistor, is that its junction temperature be
kept below the specified maximum value given on its data sheet. The operating
junction temperature is given by:
Tj = TA
where

+

PD (hA

(15.1)

Tj = junction temperature CC)
T A = ambient air temperature (0C)

= power dissipated by device (watts)
(JJA = thermal resistance from junction to ambient air (OC/W)
PD

The junction-to-ambient thermal resistance, OJA, in Equation (15.1) can be
expressed as a sum of thermal resistances as shown below:
(hA = OJC

where

+

+

Ocs

(15.2)

OSA

OJC = junction-to-case thermal resistance

()cs = case-to-heatsink thermal resistance
()SA

= heatsink-to-ambient thermal resistance

(Equation (15.2) applies only when an external heatsink is used. If no heatsink is used. OJA is equal to the device package ()JA given on the data sheet.)
()JC depends on the device and its package (case) type, while ()SA is a property
of the heatsink and ()cs depends on the type of package/heatsink interface
employed. Values for ()JC and ()SA are found on the device and heats ink data sheets,
while 8cs is given in Table 15-1.
TABLE 15-1
IIcs For Various Packages &
Mounting Arrangements
IIcs
METAL-TO-METAL *
CASE

DRY

USING AN INSULATOR*

With Heatsink
Compound

With Heatsink
Compound

Type
3 mil MICA
Anodized Aluminum

TO-3

O.2°CIW

O.1°CIW

O.36°CIW
O.28°CIW

TO-66

1SCIW

O.5°CIW

O.9°CIW

2 mil MICA

TO-220

1.2°CIW

1.0°CIW

1.6°CIW

2 mil MICA

*Typical values; heatsink surface should be free of oxidation, paint, and anodization

135

Examples showing the use of Equations 15. 1 and 15.2 in thermal calculations
are as follows:
Example 1: Find required heatsink OSA for an MC7805CT; given:
Tjrnax (desired) = + 125°C
T Arnax = + 70°C
PD = 2 watts

Mounted directly to heats ink with silicon thermal grease at interface
1. From MC7805CT data sheet, (he = 5°C/W
2. From Table 15-1, 8cs = 2.6°C/W
3. Using Equation 15.1 and 15.2, solve for OsA:

OSA =
OSA

(TJ

-

TA)

PD

-

Ocs - OJC

= (125 ;- 70) - 5.0 - 2.6
~

19. 9°C/W required

Example 2: Find the maximum allowable TA for an unheatsinked
MC78L15CT, given:
Tjmax (desired) = + 125°C
PD

= .25 watt

1. From MC78L15CT data sheet, OJA = 200°C/W
2. Using Equation 15.1 find TA:
T A = Tj - PD OJA
125 - .25 (200)
+75°C

B. SELECTING A HEATSINK
Usually, the maximum ambient temperature, power being dissipated, the
Tjrnax, and O~e for the device being used are known. The required OsA for the
heats ink is then determined using Equations 15. 1 and 15.2, as in Example 1.
The designer may elect to use a commercially available heatsink, or if packaging
or economy demands it, design his own.
1. Commercial Heatsinks
As an aid in selecting a heatsink, a representative listing is shown in Table
15-2. This listing is by no means complete and is only included to give the
designer an idea of what is available.
136

TABLE 15-2
Commercial Heatsink Selection Guide

No attempt has been made to provide a complete list of all heatsink manufacturers. This list is only
representative.
TO-3 & TO-66

!JsATC/W)

Manufacturer/Series or Part Number

0.3-1.0

Thermalloy -

6441, 6443, 6450, 6470, 6560, 6590, 6660, 6690

1.0-3.0

Wakefield - 641
Thermalloy - 6123, 6135, 6169, 6306, 6401, 6403, 6421, 6423, 6427,
6442, 6463, 6500

3.0-5.0

Wakefield - 621, 623
Thermalloy - 6606, 6129, 6141, 6303
IERC- HP
Staver - V3-3-2

5.0-7.0

Wakefield - 690
Thermalloy - 6002, 6003, 6004, 6005, 6052, 6053, 6054, 6176,6301
IERC- LB
Staver - V3-5-2

7.0-10.0

Wakefield - 672
Thermalloy - 6001, 6016, 6051, 6105, 6601
IERC - LA, uP
Staver - V1-3, V1-5, V3-3, V3-5, V3-7

10.0-25.0

Thermalloy -

6013, 6014, 6015, 6103, 6104, 6105, 6117

'All values are typical as given by mfgr. or as determined from characteristic curves supplied by
manufacturer.

TO-S

!JSA*("C/W)

Manufacturer/Series or Part Number

12.0-20.0

Wakefield - 260
Thermalloy - 1101, 1103
Staver - V3A-5

20.0-30.0

Wakefield - 209
Thermalloy - 1116, 1121, 1123, 1130, 1131, 1132, 2227, 3005
IERC- LP
Staver - F5-5

30.0-50.0

Wakefield - 207
Thermalloy - 2212,2215,225,2228,2259,2263,2264
Staver - F5-5, F6-5
Wakefield - 204, 205, 208
Thermalloy - 1115, 1129, 2205, 2207, 2209, 2210, 2211, 2226, 2230,
2257, 2260, 2262
Staver - F1-5, F5-5

OSA*(OCIW)

CASE TO-220

5.0-10.0

IERG H P3 Series
Staver - V3-7-225, V3-7-96

10.0-15.0

Thermalloy - 6030, 6032, 6034
Staver - V4-3-192, V-5-1

15.0-20.0

Thermalloy - 6106
Staver - V4-3-128, V6-2

20.0-30.0

Wakefield - 295
Thermalloy - 6025, 6107

*AII values are typical as given by mfgr. or as determined from characteristic curves supplied
by manufacturer.

137

TO-92

OSA*(OC/W)
46
50
57
65
72
80-90
85

Manufacturer/Series or Part Number

Staver F5-7A, F5-8
IERC RUR
Staver F5-7D
IERC RU
Staver F1-8, F2-7
Wakefield 292
Thermalloy 2224
DUAL-INLINE-PIN ICS

20
30
32
34
45
60

Thermalloy - 6007
Thermalloy - 6010
Thermalloy - 6011
Thermalloy - 6012
IERC - LlC
Wakefield - 650,651

* All values are typical as given by mfgr. or as determined from characteristic curves supplied by

manufacturer.
Staver Co., Inc.: 41-51 N. Saxon Ave., Bay Shore, NY 11706
IERC: 135 W. Magnolia Blvd., Burbank, CA 91502
Thermalloy: P.O. Box 34829, 2021 W. Valley View Ln. Dallas, TX
Wakefield Engin Ind: Wakefield, MA 01880

2. Custom Heat Sink Design
Custom heats inks are usually either forced air cooled or convection cooled.
The design of forced air cooled heatsinks is usually done empirically, since it is
difficult to obtain accurate air flow measurements. On the other hand, convection
cooled heatsinks can be designed with fairly predictable characteristics. It must be
emphasized, however, that any custom heats ink design should be thoroughly tested
in the actual equipment configuration to be certain of its performance. In the
following sections, a design procedure for convection cooled heatsinks is given.
Obviously, the basic goal of any heatsink design is to produce a heats ink with
an adequately low thermal resistance, ()SA. Therefore, a means of determining ()SA is
necessary in the design. Unfortunately, a precise calculation method for ()SA is
beyond the scope of this book. * However, a first order approximation can be
calculated for a convection cooled heats ink if the following conditions are met:
1. The heats ink is a flat rectangular or circular plate whose thickness is much
smaller than its length or width.
2. The heats ink will not be located near other heat radiating surfaces.
3. The aspect ratio of a rectangular heats ink (length:width) is not greater than 2: 1.
4. Unrestricted convective air flow.
For the above conditions, the heatsink thermal resistance can be approximated by:
()SA

where

= AT)

(Fch~ + EHr) (OC/W)

A

area of the heatsink surface

T)

heatsink effectiveness

(15-3)

*If greater precision is desired, or more information on heat flow and heatsinking is sought, consult the references
list at the end of this section.

138

Fe = convective correction factor
he
E

convection heat transfer coefficient
=

emissivity

Hr = normalized radiation heat transfer coefficient
The convective heat transfer coefficient, he, can be found from Figure 15-1.
Note that it is a function of the heatsink fin temperature rise, Ts - TA, and the
heatsink significant dimension, L. The fin temperature rise, Ts
TA, is given
by:
(15.4)
Ts - T A = ()SA PD
where

Ts

heats ink temperature

TA

ambient temperature
heatsink-to-ambient thermal resistance

()SA

power dissipated

PD
10
9.0
8.0

:~

...c:
'"

M

't't-

0'

7.0

8 ...

6.0

0

5.0

U
c:

°

x

.., a I

~ N
> c: 4.0

°c: .-. .

U ~
;:,
3.0
.c:

....-

L = 1"

~

~ k-'

I--"
V k....~
~
r~I
~ "';'y ~
~

----- ~

V--

---

2.0
10

20

30
Ts·T A

•

---

50

.-1-"
.-1-"

.-f-"
.-1-"

70

-----------

~

.......-

100

200

Fin Temperature Rise (oC)

Figure 15-1. Convection Coefficient, hc

The significant heatsink dimension, L, is dependent on the heatsink shape
and mounting place and is given in Table 15-3.
The convective correction factor, Fc, is likewise dependent on shape and
mounting plane of the heatsink and is also given in Table 15-3.
TABLE 15-3

Significant Dimension L and Correction Factor Fe for
Convection Thermal Resistance
Significant Dimension L
Surface

Position
vertical

Rectangular Plane

horizontal

Circular Plane

vertical

L
height -

(max 2 tt)

length x width
length + width
7T

/1 x diameter

139

Correction. Factor Fe
Position

Fe

Vertical Plane

1.0

Horizontal Plane
both surfaces
exposed

1.35

top only exposed

0.9

The normalized radiation heat transfer coefficient, Hr, is dependent on the
ambient temperature, TA, and the heats ink temperature rise, Ts - TA, given by
Equation (15.4). Hr can be determined from Figure 15-2.
2.0

...c:

"

L

CI>

'0

1.5

ij:

./ " " /

~ ~

o° 0...
c:

~

...... ...... / / / /

x

0

1 .0

~ °1 0.9
~ ~ 0.8
"0

-

.~ ~ 0.7
iii

~ 0.6

~

0.5

E~

r....

= 1000C

,T

-

0.4
10

A

-

l--'

...--

vi"""

75°C

~~
50°C

I---- ~

~

:.,..;;-I--

25°C

Vi"""

30

20

~

50

,......,

..... ~
............

........
........

""L

./ /
/'

:."./
~

70

100

200

Ts -T A, Temperature Rise of Plate (oC)

Figure 15·2. Normalized Radiation Coefficient, Hr

The emissivity,

E,

can be found in Table 15-4 for various heats ink surfaces.
TABLE 15·4.

Typical Emissivities of Common Surfaces
Surface
Aluminum, Anodized
Alodine on Aluminum
Aluminum, Polished
Copper, Polished
Copper, Oxidized
Rolled Sheet Steel
Air Drying Enamel (any color)
Oil Paints (any color)
Varnish

Emissivity,

€

0.7 - 0.9
0.15
0.05
0.07
0.70
0.66
0.85 - 0.91
0.92 -0.96
0.89 -0.93

Finally, the heatsink efficient, T'J, can be found from the nomograph of Figure
15-3. Use of the nomograph is as follows:
a. Find hT = Fchc + EHr from Figures 15-1, 15-2 and Tables 15-3 and 15-4,
and locate this point on the nomograph.
b. Draw a line from hT through chosen heatsink fin thickness, x, to find a.
c. Determine D for the heatsink shape as given in Figure 15-4 and draw a line
from this point through a, which was found in (b), to determine T'J.
d. If power dissipating element is not located at heats ink's center of symmetry,
multiply T'J by 0.7 (for vertically mounted plates only).
Note that in order to calculate (!sA from Equation (15.3), it is necessary to
know the heatsink size. Therefore, in order to arrive at a suitable heatsink design,
a trial size is selected, its (!sA evaluated, and the original size reduced or enlarged
as necessary. This process is iterated until the smallest heats ink is obtained that
has the required (!sA. The following design example is given to illustrate this
procedure:
140

o
4.0
3.0

'"

0.05

r

Fin Thickness
2.0

0.1

,., ~

Aluminuf
0.2
1.0
0.8
0.7
0.6
0.5
~

1.0

1.0

0.1

0.4
2.0

~
~

0.3
0.4
0.5

0.3
0.2

3.0
4.0
5.0

10

10

11
Fin Effectiveness

10
1.0

1.0

0.1

94
0.01

0.01

0.1

90
88

85

0.001

0.001

84

r-0.0001

Inches

Inches

hT = FChC+EHr

0.01

82

80

75
70

10.0

65
0.001

60
55

Watts/IN2/ C
50

45
40
35
%

Figure 15-3. Fin Effectiveness Nomogram for Symmetrical Flat, Uniformly Thick Fins

Tf--L- - - - r /
a

1'---~-b--j--!'l
D'="Jii.

D"'!'!
2

if a,b;l>S &

if d;l>s

b~2a

Figure 15-4. Determination of D for Use in 11 Nomograph of Figure 15-3

Heatsink Design Example
Design.a flat rectangular heatsink for use with a horizontally mounted power
device on a PC card, given the following:
1. Heatsink ()SA = 25°C/W
2. Power to be dissipated, PD = 2W
3. Maximum ambient temperature, TA = 50°C
4. Heatsink to be constructed from Vs" (0.125") thick anodized aluminum.
a. First, a trial heatsink is chosen: 2" x 3" (experience will simplify this selection
and reduce the number of necessary iterations.)
b. The factors in Equation (15.3) are evaluated by using the Figures and Tables
given.
A = 2" x 3" = 6 sq. in.
L = 6/5" = 1.2 in. (from Table 15-3)
Ts - TA = 50°C (from Equation 15.4)
he = 5.8 X 10- 3 W/in 2 - °C from Figure 15-1)
Fe = 0.9 (from Table 15-3)
Hr = 6.1 X 10- 3 W/in 2 - °C (from Figure 15-2)
e = 0.9 (from Table 15-4)
hT = Fehe + Hre = 10.7 X 10- 3 w/in 2 - °C
ex = 0.13 (from Figure 15-3)
D = 1. 77 (from Figure 15-4)
'Y) > 0.94 = 1 (from Figure 15-3)
c. Using Equation 15.3, find ()sA
()SA

=

AT}

(Fc~ + EHr)

= 16.66°C/W < 25°C/W

d. Since 2" x 3" is too large, try 2" x 2". Following the same procedure,
found to be 25°C/W, which exactly meets the design requirements.
142

()SA

is

REFERENCES

1. Bill Roehr, "Motorola Silicon Rectifier Handbook," Chapter 10, Motorola
Inc., 1973.
2. Werner Luft, "Taking the Heat Off Semiconductor Devices," Electronics,
June 12, 1959.
3. Frank Kreith, Principles of Heat Transfer, International Textbook Co., 1958.

143

144

SECTION 16
REGULATOR RELIABILITY

A. QUALITY CONCEPTS
The quality of a regulator, from a production line, is a measure that expresses
the conformance of the device to a set of specifications. Such a measure is the
percent rejects out of a collection of devices (lot, population). One hundred percent
inspection has to be used to determine the quality of the lot. One characteristic of
this approach is that it is expensive, and therefore, is used only where necessary. In
addition, it may not be as accurate as it first appears because of operator errors due
to fatigue and of course, it cannot be used where the inspection (test) is destructive.
An alternative to this is scientific acceptance sampling. Acceptance sampling is a
method by which a portion of the total population is examined. On the basis of the
sample quality, (number of rejects out of a total sample that fail to conform to
specifications) and by using the mathematics of probability and statistics, an
estimate of the lot quality is made and the risk of an improper decision is specified.
For example, a lot may be rejected because the sample quality was less than that
prescribed by the mathematics of sampling and our original goal (maximum percent
rejects allowed in a lot). Yet, if the lot was one hundred percent inspected, we may
find that the actual percent rejects in the lot was less than the maximum percent
rejects established as a goal (Type I improper decision). In a similar way, the
reverse may happen: a lot may be accepted on the basis of the sample quality
(sample rejects are fewer than those prescribed by the mathematics of sampling and
our goal) and yet, if a 100% inspection was performed, the actual percent rejects in
the lot could be more than our established goal (Type II improper decision). A
sampling plan is specified by the sample size and the maximum allowable defectives (known as the acceptance number (ACCN)).
The risks involved in sampling are described by the operating characteristic
(0. C.) curve ofthe sampling plan. As illustrated by Figure 16-1, this curve shows
the probability of acceptance, on the vertical axis, vs the lot quality (percent
rejects), on the horizontal axis. Each particular sampling plan will have its own
O.C. curve.
Two points on the curve are of interest. TheAQL, (acceptable quality level),
signifies the quality level that will be accepted most of the time (usually this is set at
95%). In other words, the AQL specifies the risk of making the Type I improper
decision, that is why it is often referred to as Producer's Risk. The other point on the
curve is the LTPD (lot tolerance percent defective) which signifies the level of
rejects in a lot that is unsatisfactory and should be rejected by the plan most of the
time (usually this is set at 10%). This is also known as Consumer's Risk.
145

100%
~--

90%

----

~6L

80%

"c

I
I

u

60%

I

I

50%

I

.~

I

.!l

I
I
I

'"

.!l

e

\

I

"uu

«
'0

\

I

70%

!!0.

'"'\

I
I
I
I

40%

Q.

\
\

I

30%

I
I
20%

10%

---

- -

I
I

-..,. -

-

I

-

\
\

------~

I
0.1

0.2

0.3

0.4

•

•

•

•

•

•

•

•

•

•

•

•

•

• %

Lot Quality (Percent Defective)

Figure 16-1. Typical Operating Characteristic (O.C.) Curve

Regulators can be produced to a variety of quality levels by combining
different 100% and sample inspections and varying the criteria of acceptance and
rejection. Thus, a customer can negotiate his own custom quality level if he
wishes; however, this can become quite expensive in terms of time and money.
That is why Motorola, in addition to the standard product level, produces regulators
to four different levels of quality that are similar to those found in the MIL-M38510 JAN Program processed in accordance with MIL-STD-883. The Motorola
program is called MIL-M-3851O JAN Processed Product; a description of the
program is beyond the scope of this section, however, Table 16-1 gives the
outgoing quality assurance sampling plan for standard quality level regulators.
It is important to discern the effects of the different quality levels. This can be
done by noting the typical field removal rates (verified rejects plus removed
devices verified good) for different classes of 38510 integrated circuits listed
below.
Field Removal Rate/ 1000 hours
Commercial (no burn-in)
Class C
Class B
Class A

0.1%
0.04%
0.004%
0.002%
146

TABLE 16-1
Outgoing Quality Assurance Sampling Plan
for
Regulators Standard Product
Subgroups
(Per Mil-Std-883, Method 5005)
A-I:
A-2:
A-3:
A-4:
A-5:
A-6:
A-7:
A-8:
A-9:
A-21:

Static Tests, 25°C
Static Tests, Max. Temp.
Static Tests, Min. Temp.
Dynamic Tests, 25°C
Dynamic Tests, Max. Temp.
Dynamic Tests, Min. Temp.
Funct. Test, 25°C
Funct. Test, MiniMax Temps.
Switching Tests, 25°C
Key Parameters, 25°C

LTPD

ACCN

2.3
3.8
3.8
2.3
3.8
3.8
2.3
2.3
2.3
2.3

0
1
1
0
1
1
0
0
0
0

AQL

0.11
0.11
0.11

Although the above removal rates are not specifically for regulators, because
these products are relatively new with respect to other integrated circuits, nevertheless, it is expected that regulators will have similar removal rates. Burn-in can be
used to improve the failure rate of regulators. As a rule of thumb, a 10 to 1
improvement may be realized. This is because regulators are state-of-the-art
devices, handling high voltages and currents.

B. RELIABILITY CONCEPTS
Reliability is the probability that a regulator will perform its specified function
in a given environment for a specified period of time. The most frequently used
reliability measure for regulators is the failure rate, expressed in percent per
thousand hours. The number of rejects observed, taken over the number of device
hours accumulated at the end of the observation period and expressed as a percent,
is called thepoint estimate failure rate. This, however, is a number obtained from
observations from a portion of all the regulators; if we are to use this number to
estimate the failure rate of all regulators (total population), we need to say something about the risk we are taking by using this estimate. This statement is provided
by the confidence level expressed together with the failure rate. For example, a
0.1 % per 1000 hours failure rate at 90% confidence level means that 90% of the
regulators will have a failure rate below 0.1 %/1000 hrs - mathematically, the
failure rate at a given confidence level is obtained from the point estimate and the
CHI square (X2) distribution. (The X2 is a statistical distribution used to relate the
observed and expected frequencies of an event). In practice, a reliability calculator
rule is used that gives the failure rate at the confidence level desired for the number
of rejects and device hours under question.
It is also important to note that, as the number of device hours increases,
our confidence in the estimate increases. In integrated circuits, it is preferred to
make estimates on the basis of 1,000,000,000 device hours or more. If such large
numbers of device hours are not available for a particular device, then the point
estimate is obtained from devices that are similar in process, voltage, construction,
design, etc., and for which we expect to see the same failure modes in the field.
147

Finally, the environment is specified in terms of the junction temperature of
the regulator by using one of the following two expressions:
(A) TJ

= TA +

OJAPO

(B) TJ

=

OJC

or
where

TJ

=

Tc

+

Po

Junction Temperature

TA

Ambient Temperature

Tc

Case Temperature

OJA

Junction to Ambient Thermal Resistance

OJC

Junction to Case Thermal Resistance

Po

=

Power Dissipation

100

I I
Typical Failure Rate
vs
Junction Temperature
for R egu lators
Non-burned-in Product

10

,\

cn_
a: .,
:r
oo
o

~

-'
.,
()

\

.,

~
c:
......

-*' ....~

., c:

...

., u0

~ ~
~

g

i\

0.1

\

~ @J

u.

0.01

\

0.001
500

400

300

200

150

100

Junction Temperature

Figure 16-2

148

0

C

50

25

One other point worth remembering is that the failure rate for integrated circuits
increases as the junction temperature increases while the causes of failure generally
remain the same. Thus, we can test devices near their maximum junction temperatures, analyze the failures to assure that they are the types that are accelerated
by temperature and then by applying known acceleration factors, estimate the
failure rates for lower junction temperatures. Figure 16-2 shows a curve that gives
estimates of typical failure rates vs temperature for regulators. To assure that the
reliability level does not change over a period of time, Motorola performs a
number of periodic audits such as EPIIC. These audit programs, besides monitoring the current reliability level, provide information on what will be required
to achieve higher levels of reliability.
Frequently a question is raised about the reliability differences betweenplastic
vs hermetic regulators. In general, for all Linear integrated Circuits, including
regulators, the field removal rates for plastic and hermetic I/C's are the same for
environments where there is no high humidity. In cases where the environment
contains high humidity, higher failure rates are to be expected from plastic encapsulated devices. On the other hand, some users have reported favorabte results in
moderate humidity environments when boards with plastic I/C's (including regulators) are coated with protective materials, provided that the coating is done
properly (adhering properly) and no new contaminants are introduced.

149

150

SECTION 17
IC REGULATOR SELECTION GUIDES
The selection guides in this section are included as an aid to choosing an
appropriate IC regulator. These guides are organized according to regulator type
and list all the IC voltage regulators presently offered by Motorola.

A. ADJUSTABLE OUTPUT REGULATORS
When an adjustable output voltage is required, use of the regulators shown
in Table 17-1 is recommended. Output voltage is set by adjusting the value of
an external resistor or resistors. More complete data on individual devices can
be found in the data sheets of Section 18. An explanation of the column headings
shown in Table 17-1 follows:
Maximum Output Current (10 max)
Maximum output current in which key device parameters are specified.
Device
Motorola part number for the IC regulator.
Suffix
Designator for case type; and, in some products, includes temperature range.

Output Voltage (Vout)
The range of output voltages that can be obtained with the regulator basic
circuit configuration. (Methods for extending output voltage range are shown in
Section 3.)

Input Voltage (V in )
Range of allowable DC input voltages. These are instantaneous values.
Exceeding maximum input voltage could result in regulator damage, while dropping below minimum value will cause loss of regulation.
Input-Output Differential (V in- Vout)
This is the minimum voltage across the regulator for proper operation.
Maximum Power Dissipation (PD max)
Maximum power the device can dissipate in free air at T A = 25°C without
a heatsink; and with case temperature held constant at Tc = 25°C.

151

Line Regulation (Regline)
The percent change of output voltage for a change in input supply voltage.
Given by:
Regline (%) =

~Vout
Vx
out

where

~ V out

=

4 Vin

= change in Vin

change in

1

~y.
m

x

100

V out

This performance figure applies for the entire output and input voltage range
for the regulator. For actual test conditions, consult data sheets in Section IS.
Load Regulation (Regload)
The percent change of output voltage for a change in output current. For
actual test conditions, consult data sheets in Section 18.
Typical Temperature Coefficient of Output Voltage (Tc of Vout)
Percent change in output voltage per degree Celsius rise in junction temperature.
Maximum Operating Junction Temperature (TJ max)
Maximum junction temperature allowed before damage occurs. For complete
thermal information consult data sheets in Section 18. See Section 15 for heatsinking techniques.
Packages
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case

1: "TO-3" metal can
29: "TO-92" plastic package
79: "TO-39" metal can
80-02: "TO-66" metal can
221A: "TO-220" plastic package
603: to-pin "TO-5" metal can
614: 9-pin "TO-66" metal can
632: 14-pin ceramic dual-in-line package
646: 14-pin plastic dual-in-line package
751A: 14-pin plastic dual-in-line SOIC package

For detailed outline drawings of these case styles, consult Section 19.

152

TABLE 17·1
ADJUSTABLE OUTPUT REGULATORS
POSITIVE OUTPUT REGULATORS
S
U

mA
Mu

Device
Type

I
X

Min

Max

Min

Max

VinVout
Differential
Volts
Min

100

LM317L

H,Z

1,2

37

5,0

40

3,0

Vout
Volts

F
F

10

Vin
Volts

LM217L

Regulation
%Vout@
TA = 25"<:
Typ

Po
Watts
Max

=

TA
25"<:

=

TC
25"<:

Internally
Limited

MC1723

~
~
~

2,0

37

9,5

40

3,0

r------

~
CD

MC1469

G

2,5

MC1569
500

%I"C

Max

Case

0.04

0,5

0,006

125

29,79

0,02

0,3

0,004

150

LM317M

T

LM317M

R

1,2

32

9,0

35

3,0

37

8.5

40

2,7

37

5,0

40

3,0

1,25

-

0,1

1,0

2,1

~

0,003

0,2

0,002

1,5

-

0,1

0,003

0,2

0,002

1.25

-

0,68

1,8

0,3

0,1

Internally

175

632

150

751A

~
0,015

0,002

150

603

0,02

0,1

0.0056

125

221A

0,004

150

80
0,0036

R

2,5

LM317

T

LM317

H,K

1,2

32

9,0

35

3,0

37

8.5

40

2,7

37

5,0

40

3,0

3,0

14,0

Internally

~
0.Q15

0,05

0,002

150

614

0,07

1,5

0,006

125

221A

Limited

79,1

LM217

0,004
0,05

1.0

0,003

150

0,02

0,1

0,008

125

LM250

0,0057

150

LM150*

0,0051

LM117*
3000 :'

646
603C

limited

MC1569
1500

150

0,003

LM117M*
MC1469

0,003

0,13

LM217M

600

=

"<:

Load

0.003

CL

250

TJ

Line

LM117L*
150

TC Vout
Typ

LM350

T

LM350

K

1,2

33

5,0

36

3,0

Internally
Limited

221A
1

#TJ = -40 to +125·C
*TJ= -55to+150·C
tOutput Voltage Tolerance for Worst Case

NEGATIVE OUTPUT REGULATORS
S

M..

Type

U
F
F
I
X

250

MC1463

G

to

mA

Devlca

MC1563
600

MC1463

R

MC1563
1500

LM337

T

LM337

H,K

Regulation
%Vout@
TA
25"<:
Typ

Po

Max

VinVout
Differential
Volts
Min

TA
25"<:

TC
25"<:

Lina

Load

%I"C

Max

Case

35

3,0

0,68

1,8

0,03

0,05

0,002

150

603

8,5

40

2,7

0,015

0,13

-34

9,0

35

3,0

~

0,05

0,002

175

614

-37

8,5

40

2,7

-37

5,0

40

3,0

0,3

0,0048

125

Vin
Volts

Vout
Volts
Min

Mu

Min

-3,8

-32

9,0

-3,6

-33

-3,8
-3,6
-1.2

Watts
Max

=

2,4

=

=

9,0

TC Vout
Typ

Internally
Limited

0,02

221A
79,1

LM237

0,0034
0,0031

153

=

"<:

0,015

LM137*
*TJ = -55to +150·C

TJ

150

B. FIXED OUTPUT REGULATORS
If low cost and easy implementation are prime regulator design considerations, the fixed output, three terminal regulators shown in Table 17-2 are recommended. These are available with output current capabilities from 100 rnA to
3.0 A. All have internal overcurrent, safe-operating area, and thermal protection
circuitry. Complete device specifications are given in the data sheets of Section
18. An explanation of the column headings shown in Table 17-2 follows:

Output Voltage (Vout)
Nominal output voltage for positive and negative regulators. The adjacent
column indicates worst case tolerance (Volts). (Methods for adjusting output
voltage are shown in Section 3.)
Maximum Output Current (10 max)
Maximum output current available from regulator under normal operating
conditions. (Methods for obtaining greater output currents are shown in Section 3.)
Device
Two columns are provided listing Motorola part numbers for positive and
negative voltage outputs.
Input Voltage minimax (Vin )
Range of allowable instantaneous de input voltage. Exceeding maximum Vin
could .result in regulator damage, while dropping below minimum value will
cause loss of regulation.
Line Regulation (Reg1ine)
Change in output voltage for a given change in input voltage. Test specifications are given in the '!ata sheets of Section 18.

Load Regulation (Regload)
Change in output voltage for a given change in output current. Test specifications are given in the data sheets of Section 18.
Typical Temperature Coefficient of Output Voltage (~V/~T)
Typical change in output voltage per degree celsius change in junction temperature.

154

Packages
Case 1: "TO-3" metal can
Case 29: "TO-92" plastic package
Case 79: "TO-39" metal can
Case 221A: "TO-220" plastic package
For detailed outline drawings of these case styles, consult Section 19.

Package
Styles

1~i3@"'2~

@
o

2
0
01

C

I ~ ~ ~0-';~-0
~

·0'''''23

' ,

CASE

1
(TO-3)

29
(TO-92)

79
(TO-39)

80
(TO-66)

221A
(TO-220)

MATERIAL

Metal

Plastic

Metal

Metal

Plastic

Metal

K

P, Z

G,H

R

T

G

SUFAX

C::::::I c:::J

,

9

614
(TO-66)

I
I

Metal

Metal

G

R

14

14

16

18

18

1

"

1

1

1

1

c:J G?::J 1;::::::::1 c::J

0
1

620

632
(TO-116)

646

648

707

726

751A

Ceramic

Ceramic

Plastic

Plastic

Plastic

Ceramic

Plastic

J, L

L

P

N,P

CASE

SUFAX

.. -

603
603C
(TO-5 Type)

16

MATERIAL

2

J

N

0

TABLE 17-2
FIXED OUTPUT VOLTAGE REGULATORS
FIXEDNOLTAGE, 3-TERMINAL REGULATORS FOR POSITIVE OR NEGATIVE POLARITY POWER SUPPLIES,

Vout
Volts

Tol.t
Volts

10
mA
Max

2

±O.1

1500

±0.15

100

3
5

Device Type

±O.5

±0.4

1.0

1,221A

60

72

-

29,79

60

-

29,79

100

1.0

79,221A

1.1

1,79

MC7902C

5.5135

-

MC79L03AC

4.7130

MC79L05C
MC79L05AC

MC78M05C

-

LM109

-

LM209

-

200
150

7135

±0.25

LM309

-

±0.35

MC7805*

-

8,0135

±0.25

MC7805B#

-

8135

"'0.2

MC7805A*

MC7805C

Regl~ad

80
6.7130

MC78L05C
MC78L05AC

500

3000

120

-

1500

±0.25

Case

40

Regline
mV

Vin

MC79L03C
100

AVOIIH
mVrC
Typ

MiniMax

±0.3

±0.25

mV

Device Type
Negative Output

Positive Output

100

50

1.0

100

0.6

1

1.0

1,221A

7/35

MC7905C

-

7.5135

MC7805AC

MC7905AC

LM140-5*

-

7135

LM340-5

7.3135

10

50

0.6

1,221A

50

50

1

10

25

MC78T05*

-

MC78T05C

-

MC78T05A*

-

1

MC78T05AC

-

1,221A

LM123*
LM223

-

LM323

-

0.1

+0.25

1

1,221A

±0.2

±0.4

1

100

7.5/20

5.0

25

-

1

I
(continued)

155

Fixed Output Voltage Regulators (continued)

Vout
Volts

Tol.t
Volts

10
mA
Max

Device Type
Positive Output

Device Type
Negative Output

Vin
MiniMax

Regline
mV

Regload
mV

mvrc
Typ

Case

5.2

±0.26

1500

-

MC7905.2C

7.2/35

105

105

1.0

1,221A

±O.3

500

MC7SM06C

-

S/35

100

120

1.0

79,221A

±0.35

1500

MC7S06*

9/35

60

100

0.7

9/35

120

120

6

A.VO/I1T

±O.3

MC7S06B#

-

MC7S06C

MC7906C

±0.24

MC7S06A*

-

B.6/35

LM140-6*

-

S/35

LM340-6

S.3/35

MC7B06AC
±0.3
3000

S

±O.S

100

MC7BT06*

-

MC7ST06C

-

MC7SLOSC

MC7S0SB#

-

MC7SLOBAC
±0.4

500

MC79MOBC

1500

MC7S0S*

±0.3
±O.4

3000

MC7BOSC

MC790SC

MC7S0SA*

-

MC7S0SAC

-

LM140-S*

-

LM340-S

-

MC7STOS*

-

MC7STOSC
12

±1.2

100
500

MC7SM12C
MC7S12*
MC7B12B#

-

±0.6

-

MC7S12AC

-

LM140-12*

MC7ST12A*

-

MC7BT12AC

-

LM340-12
3000

MC7BT12*
MC7ST12C

±0.5

±1.5

100

±O.6

1.0

100

1

11.5/35

160

160

1,221A

13

50

1

100

1,221A
1

10.5/35

SO

SO

10.4/35

13

25

0.16

-

13.7/35

250

100

14/35

100

240

1.0

15.5/35

120

120

1.5

240

240

1

29,79
79,221A
1
l,221A

14.5/35

14.S/35

IS

50

1

100

1,221A

14.5/35

120

120

1.5

14.5/35

IS

25

0.24

1
1
l,221A
1
l,221A

300

150

-

29,79

17/35

100

300

1.0

79,221A

lS.5/35

150

150

1.S

300

300

16.7/35

MC7B15B#

-

MC7S15C

MC7915C

17.5/35

MC7S15A*

-

17.9/35

LM140-15*

-

17.5/35

LM340-15

17.5/40

-

79,221A

160

MC7S15*

-

29,79

SO

MC7SM15C

MC7ST15*

1

100

500

MC7ST15C

0.12

10/35

1500

3000

25

11.5/35

MC7S115C

±0.75

11

-

MC7SL15A

MC7S15AC

1

BO

MC7SL15C

±0.6

60

200
175

MC7SL15AC

±0.75

60

1,221A

1500

MC7912C

1
1,221A

10.5/35

MC79L12C

MC7S12C

50
100

9.7/30

10.6/35

MC79L12AC

MC7S12A*

11

1,221A

MC7B112C

±O.5

15

B/35

MC7SL12AC

±0.6

1
1,221A

1
1,221A

50

1

100

l,221A

150

150

1

22

25

22

0.3

1
l,221A

MC7ST15A*

-

1

MC7ST15AC

-

1,221A

(continued)

156

Fixed Output Voltage Regulators (continued)

Vout
Volts

Tol.t
Volts

10
mA
Max

18

±1.8

100

Vin
MinIMax

Regline

Positive Output

Device Type
Negative Output

mV

Regload
mV

MC78L18C

MC79L18C

19.7/35

325

170

Device Type

MC78L18AC ,

"0.9

..WOI:'T
mvrc
Typ

-

MC79L18AC

500

MC78M18C

-

20/35

100

360

1.0

1500

MC7818*

-

22/35

180

180

2.3

MC7818B#

-

360

360

MC7818C

MC7918C

"0.9

3000

31

MC7818AC
LM140-18*

-

LM340-18

-

MC78T18*

-

MC78T18C

-

20.6/40

"'1.0

500

MC78M20C

24

,,2.4

100

MC78L24C

MC79L24C

MC78L24AC

MC79L24AC

50

1

100

1,221A

180

180

1

31

25

0.36

22/40

10

400

1.1

79,221A

350

200

-

29,79

300

500

MC78M24C

-

26/40

100

480

1.2

MC7824*

-

28/40

240

240

3.0

MC7824B#

-

480

480

MC7824C

±1.2
3000

-

MC7824AC

-

LM140-24*

-

LM340-24

-

79,221A
1
1,221A

27/40

MC7924C

MC7824A*

1

25.7/40

1500

"1.0

1
1,221A

1,221A

20

±1.2

79,221A

21/35

-

MC7818A*

"0.7

Case

29,79

27.3/40

MC78T24*

26.7/40

MC78T24C

50

1

100

1,221A

240

240

1

36

25

36

0.48

1
1,221A

#TJ ~ -40to +125"C
*TJ ~ -55 to + 150"C
tOutput Voltage Tolerance for Worst Case

C. SPECIALTY REGULATORS AND SWITCHING REGULATOR
CONTROL CIRCUITS
In addition to the regulators of Tables 17-1 and 17-2, Motorola offers two
specialty regulators: the MC1568/MC1468 ± 15 V Tracking regulator and the
MC1466 Precision Floating regulator. General specifications for these regulators
are shown in Table 17-3. More complete data on these devices can be found in
the data sheets of Section 18. An explanation of the column headings shown in
Table 17-3 follows:
Device
Motorola part number for the IC regulator. (No symbol indicates O°C to
+ 70°C operating ambient temperature range. * indicates - 55°C to + 125°C
operating ambient temperature range.)
Output Voltage (V0)
For the tracking regulators, the value of the preset output voltage. (Methods
for obtaining adjustable output voltages are shown in Section 3.)
For the floating regulators, the range of output voltages that can be obtained
with the regulator.
* Indicates that the maximum obtainable output voltage is dependent only on
the characteristics of the external pass element.
157

Maximum Output Current (10 max)
Absolute maximum output current that can be obtained without damaging regulator. (Methods for obtaining increased output current are shown in Section 3.)
* Indicates that the maximum obtainable output current is dependent only on
the characteristics of the external pass element.)
Input Voltage (Vin)
The range of allowable DC input voltage. This is an instantaneous value.
Exceeding maximum YIN could result in regulator damage, while dropping below
minimum value will cause loss of regulation.

Auxiliary Supply Voltage (Vaux )
The floating regulators require an additional dedicated voltage source which is
floating with respect to the output ground. The values given are the limits for this
auxiliary supply voltage.
Line Regulation (Regline)
Percent change in output voltage for a given change in input voltage. Test
specifications are given in the data sheets of Section 18.
Load Regulation (Regload)
Percent change in output voltage for a given change in output current. Test
specifications are given in the data sheets of Section 18.
Load Current Regulation
Percent change in output current for a given change in load voltage while
in the current regulation mode. Test specifications are given in the data sheets
of Section 18.

Typical Temperature Coefficient of Output Voltage (TC of Vol
Typical percent change in output voltage per degree Celsius change in junction
temperature.
Maximum Power Dissipation (Pnmax)
Maximum power which device can safely dissipate when case temperature is held
at + 25°C; and junction temperature is at its maximum value of + 125°C. For complete
thermal information, consult data sheets in Section 18. For heat sinking information, see
Section 15.

158

Package
Case 603C: lO-pin "TO-5" type metal can
Case 614: 9-pin "TO-66" type can
Case 632: 14-pin ceramic dual-in-line package
For detailed outline drawings of these case styles, consult Section 18.
TABLE 17-3
SPECIALTY REGULATORS
FLOATING REGULATORS
OUTPUT
VOLTAGE
(Vol
DEVICE

MIN

MC1566L'

0

MC1466L

0

.
.

MAX OUTPUT
CURRENT

.
.

MAX

loMAX

AUXILIARY
VOLTAGE
MIN

MAX

20V

3SV

21V

30V

CURRENT
LINE
LOAD
REGULATION REGULATION .REGULATION

TYPICAL
TC OFVo

.01%+1mV

.01%+1mV

.1%+1mA

±.OO6%JOC

.7SW

632

.03%+3mV

.03%+3mV

.1%+1mA

::t:.01%/OC

.7SW

632

PoMAX PACKAGE

TRACKING REGULATORS
OUTPUT
VOLTAGE
(Vol

INPUT
VOLTAGE
(Vinl

MIN

MAX

MAX OUTPUT
CURRENT
loMAX

MC1S66G'

±14.8V

±1S.2V

±100mA

±17V

±30V

.13%

.2%

±.OO6%fC

.8W

MC1566L'

±14.8V

±1S.2V

±100mA

±17V

±30V

.13%

.2%

±.OO6%fC

1.0W

MC1568R'

±14.8V

±1S.2V

±100mA

±17V

±30V

.13%

.2%

±.OO6%fC

2.4W

MC1468G

±14.SV

±1S.SV

±100mA

±17V

±30V

.13%

.2%

±.013%fC

.8W

MC1468L

±14.SV

±1S.SV

±100mA

±17V

±30V

.13%

.2%

±.013%/"C

1.0W

632

MC1468R

±14.SV

±1S.SV

±100mA

±17V

±30V

.13%

.2%

±.013%fC

2.4W

614

DEVICE

MIN

MAX

LINE
REGULATION
%Vo

LOAD
REGULATION
%Vo

TYPICAL
TC of Vo

PDMAX

PACKAGE
S03C
632
614
603C

Switching Regulator Control Circuits
Motorola offers a complete line of switching regulator I. e. s to meet the
various demands of the market. Table 17-4 lists devices offered along with key
parameters. For detailed specifications, refer to Section 18.
An explanation of the column headings shown in Table 17-4 follows:

Maximum Output Current (10 max)
This is the maximum output current capability of the switching control circuit
outputs. Most of the devices have dual push-pull outputs, except for the MC34060/
35060 and J.LA 78S40 devices which are single ended.

Supply Voltage (Vcc) minimax
Minimum applied voltage to Vee in which normal operation occurs. Maximum applied voltage to Vee, beyond which damage to the I.e. can occur. The
TL495 has an internal 39 volt zener and therefore can be operated from supplies
greater than 40 volts with a series current limiting resistor. For detail specifications, refer to Section 18.

Oscillator Frequency (fo)
The range in which the oscillator will operate to effectively drive the internal
logic and outputs.
159

Package
Case
Case
Case
Case
Case
Case

620:
632:
646:
648:
701:
726:

I6-pin
I4-pin
14-pin
I6-pin
I8-pin
I8-pin

ceramic dual-in-line package
ceramic dual-in-line package
plastic dual-in-line package
plastic dual-in-line package
plastic dual-in-line package
ceramic dual-in-line package

TABLE 17·4
SWITCHING REGULATOR CONTROL CIRCUITS

vee

I()
rnA

fo
kHz

Volts

Device

Max

Min

Max

Min

Max

Number

Suffix

40

10

30

2.0

100

MC3420

P

TA
"C

o to

+ 70

L

250'

7.0

40

1.0

300

MC3520

L

MC34060

P

250

7.0

40

1.0

300

L

TL494

CN

o to

+ 70

o to

+ 70

MJ
>40

1.0

300

TL495

CN

-25to +.85

±400

±200

1500

8

8

8

5

40

40

40

40

0.1

0.1

0.001

1

400

400

400

40

632
648

648
620

-55 to + 125

o to

+70

CJ

±400

646

620

IJ

250

620

632
55 to +125

CJ

IN

648
620

- 55 to + 125

L
MC35060

Ca.e

620
707
726

IN

-25 to +85

707

IJ

-25 to +85

726

SG3525A

N

0" to +70

648

SG3525A

J

o to

620

SG2525A

N

SG2525A

J

SG1525A

J

SG3527A

N

SG3527A

J

SG2527A

N

SG2527A

J

SG1527A

J

SG3526

N

SG3526

J

SG2526

N

SG2526

J

SG1526

J

iJA7SS40

PC

iJA7SS40

DC

iJA7SS40

OM

"Single output device
""Internal 39 V zener for <40 volt operation

160

+70

-40 to +85

648

620
-55to +125

o to

+ 70

620
648
620

-40 to +85

648

620
-55 to +125

o to

+ 70

620
707
726

-40 to +85

707
726

-55 to + 125

o to

+70

726
648

620
-55 to + 125

SECTION 18
REGULATOR DATA SBEETS

M

MOTOROLA

SEMICONDUCTORS
Product Prevle

Y

MOTOROLA

SEMICONDUCTORS
CONTRO~ CtR~I~SOOULA TION

SWITCHMODE PULSE WIO

161

----~------

®

LMI09
tM209
tM309

MOTOROLA

POSITIVE
VOLTAGE REGULATOR

MONOLITHIC POSITIVE THREE - TERMINAL
FIXED VOLTAGE REGULATOR
A versatile positive fixed +5.0-volt regulator designed for easy
application as on on-card, local voltage regulator for digital logic
systems. Current limiting and thermal shutdown are provided to
make the units extremely rugged.
In most applications only one external component, a capacitor,
is required in conjunction with the LM109 Series devices.
Even
this component may be omitted if the power-supply filter is not 10'
cated an appreciable distance from the regulator.

KSUFFIX
METAL PACKAGE

• High Maximum Output Current - Over 1.0 Ampere in TO·3 type
Package - Over 200 mA in TO-39 type Package.

CASE 1
(TO-3 Type)

• Minimum External Components Required

0

Output
2

• Internal Short-Circuit Protection
Input

• I nternal Thermal Overload Protection

1 0

0

3
Ground

• Excellent Line and Load Transient Rejection

(BOTTOM VIEW)

H SUFFIX

• Designed for Use with Popular MDTL and MTTL Logic

METAL PACKAGE
CASE 79
(TO·39)

QRDERING INFORMATION
Device

r--~---t--------'----""'--1--____. - . Output

I

Ground

6.3V

• Required if regulator is located an appreciable
distance from power supply filter.
Although no output capacitor is needed for

stability. it does improve transient response.

162

LM109, LM209, LM309
MAXIMUM RATINGS
Symbol

Value

Unit

I nput Voltage

Vin

35

Vdc

Power Dissipation

Po

Junction Temperature Range

TJ

Rating

Internally Limited
°C
-55 to +150
-55to+150

LM109
LM209
LM309

o to +125

Storage Temperature Range
Lead Temperature
(soldering, t = 60s)

T stg

-65 to +150

oC

TS

300

°C

ELECTRICAL CHARACTERISTICS

CD

LM109/LM209
Symbol

Characteristic
Output Voltage (TJ - +25 0 C)

Va

Input Regulation (TJ- +2SoC)

LM309

®

Min

Typ

Max

Min

Typ

Max

Unit

4.7

5.05

5.3

4.8

5.05

5.2

40

50

-

4.0

50

Vdc
mV

50

100

-

50

100

20

50

-

5.25

Vdc

10

mAde

Reg ln

-

70~Vln~25V

Load RegulatIOn

nJ

- +2SoC)

mV

Regload

Case 11-01 (type TO-3) 5 0 mA

~

IO~ 1 SA

Case 79·02 ITO-39 I 50 mA';:; '0 ~ 05A
Output Voltage Range

20

50

...

-

5.4

475

5.2

10

-

05

-

46

Va

7 0 V ~ V In ~ 25 V

-< 'max' P 

I 125 150 FIGURE 6 - PEAK OUTPUT CURRENT (K PACKAGE) I IL 75 100 TA, AMBIENT TEMPERATURE (DC) 50 j--- ~EATSINK - t---, 2.0 500 mA :2 1-- ,...r:- -- => a -..~ -- ~ - -- t-- 1.0 ~ ~ r-:::::: ~ -55 DC - 1 ~ ~ Vo TA TA =+25 0 C ~ TA TA ~+125DC ~+150DC- I 4.5 V 10-2 10 100 1.0 k 10 k f, FREOUENCY (Hz) 100 k 5.0 1.0 M 10 FIGURE 7 - PEAK OUTPUT CURRENT (H PACKAGE) 100 3.0 ( ~ ~ ~ ~ ~ 2.0 I f- ~ ~ !; a 9 1.0 If --r---- r-- ... r-- VD~4.5V 5.0 10 15 -------- -- ---- -- ~ -- Y0.. / ~ BO I: ...::. z ~ ...... - a 60 35 ~ +25 DC Q. Q. "' 40 TA ~ +ll5 DC TA Q I50 DC - I 40 40 TA ~I -55 DC - T w ~ .-- ~ 1~ ~ TA 35 TA 45 +150 DC...-" =s "V in ~ 3.0 Vp·p L ~ ~ "\ IL~200mA - ~ ~25DC ~ :-... TA~+125DC2~ B UJ TA ~ -5~DC -:::: ~ 20 30 25 Vin, INPUT VOLTAGE (V) 20 25 30 Vin, INPUT VOLTAGE (V) FIGURE 8 - RIPPLE REJECTION 4.0 5 15 ~ "\ J 20 10 45 100 1.0 k 10 k f, FREOUENCY (Hz) 164 100 k 1.0 M LM109, LM209, LM309 TYPICAL CHARACTERISTICS (continued) FIGURE 10 - DROPOUT CHARACTERISTIC (KPACKAGE) FIGURE 9 - DROPOUT VOLTAGE ----- 2.5 - :; :; 2.0 ., """:- ~ 6.0 LMloo andLM209 IL ° co '" 5~O mA' ., :; /' ~ 5.0 41 ii' I- ~ TA ° 150 0 C "/, ~ 4.5 -TAo+125 0 C --- IL"20m!>. 1 1 11 "° I +25 +50 +75 +100 +125 TJ. JUNCTION TEMPERATURE laC) 4.0 ." 6.0 .... r----.. ..... ~ '.' D .' ii' "'" 'x .'. t; o i-----'- LMI09 and . LM209 IONLY 9.0 CL = 0 ....... r-. .... ; IL ° 20 rnA I 0.01 4.8 -75 -50 -25 +25 +50 +75 +100 +125 TJ. JUNCTION TEMPERATURE laC) 10 +150 +175 100 FIGURE 14 - QUIESCENT CURRENT I LM109 and LMZ09 IL0200mA ';'j 60 10 k 1.0 k t. FREQUENCY 1Hz) FIGURE 13 - QUIESCENT CURRENT 6.5 ONLY j I- ~ '" '"=> u 8.0 7.0 Vm.INPUTVOLTAGEIV) ~M~~ ;:: 5.0 I- YII LM109 '"--...._OUTPUT RI 300 1% ' - - - - - - - 4....._0UTPUT 'OETERMINES OUTPUT CURRENT. FIGURE 18 - 5.0 VOLT, 4.0-AMPERE TRANSISTOR FIGURE 17 - 5.0·VOLT, 3.0·AMPERE REGULATOR (with plastic boost transistor) (with plastic Darlington boost transistor) MJE1090 OR EaUIV ,...-------, lOV .......o-;., MJE370 0 R EaUIV 10 V .......-"v'lllr-oj( I I 47 %W 2n 8W FIGURE 20 - 5.0-VOLT, 10-AMPERE REGULATOR (with Short-Circuit Current Limiting for FIGURE 19 - 5.0·VOL T, 10-AMPERE REGULATOR Safe-Area Protection of pass transistors) O.I.5W MJ2955 OR EQUIV 10V ......- - - o j ( 10 %W 5.0 V O·IOA 30 V(max) ~~~~~~~~~~~. 10 V(minl 2N6049 OR EaUIV 166 @ LM117 LM217 LM317 MOTOROLA 3-TERMINAL ADJUSTABLE OUTPUT POSITIVE VOLTAGE REGULATOR The LM117/217/317 are adjustable 3-terminal positive voltage regulators capable of supplying in excess of 1.5 A over an output voltage range of 1.2 V to 37 V. These voltage regulators are exceptionally easy to use and require only two external resistors to set the output voltage. Further, they employ internal current limiting, thermal shutdown and safe area compensation, making them essentially blow-out proof. The LM 117 series serve a wide variety of applications including local, on card regulation. This device also makes an especially simple adjustable switching regulator, a programmable output regulator, or by connecting a fixed resistor between the adjustment and output, the LM 117 series can be used as a precision current regulator. • Output Current in Excess of 1.5 Ampere in TO-3 and TO-220 Packages • Output Current in Excess of 0.5 Ampere in TO-39 Package • Output Adjustable between 1.2 V and 37 V • Internal Thermal Overload Protection • Internal Short-Circuit Current Limiting Constant with Temperature • Output Transistor Safe-area Compensation • Floating Operation for High Voltage Applications • Standard 3-lead Transistor Packages • Eliminates Stocking Many Fixed Voltages 3-TERMINAL ADJUSTABLE POSITIVE VOLTAGE REGULATOR SILICON MONOLITHIC INTEGRATED CIRCUIT K SUFFIX METAL PACKAGE CASE 1 (TO-3 Type) Pins 1 and 2 electrically isolated from case, Case is third electrical connection. T SUFFIX PLASTIC PACKAGE CASE 221A ITO-220) Pin 1 Pin 2 Adjust V out Pin 3 Heatsink surface connected to Pin 2 STANDARD APPLICATION v out V'n LM117 H SUFFIX . 'Adj 1 ;, AI < Adjust 240 .. METAL PACKAGE CASE 79 (TO·39i (Bottom View) -;; + Co ~ 1 ~F ;::;::: Cin 0.1 J.lF /. ~ Pin 1 Vin Pin 2 Adjust Pin 3 Vout 2 -- ORDEAING INFORMATION «- "" Cin is required if regulator is located an appreciable distance from power supply filter. ** = Co is not needed for stability. however it does improve transient response. V out : 1.25 V (1 + A2) + IAdj A2 AI Since IAdj is controlled to lass than 100 J.l.A. the error associated with this term is negligible in most applications 167 Device LMl17H LMl17K LM217H LM217K LM317H LM317K LM317T Temperature Range TJ: TJ: TJ: TJ : TJ: TJ: TJ: -55°C to +150 0 C -55°C to +150 0 C -25°C to +150 0 C -25°C to +150 0 C OOC to +1250 C OOC to +1250 C OOC to +125 0 C Package Metal Can Metal Power Metal Can Metal Power Metal Can Metal Power Plastic Power LM117, LM217, LM317 MAXIMUM RATINGS Rating Symbol Value Unit VI-VO 40 Vdc Power Dissipation Po Internally Operating Junction Temperature Range TJ Input-Output Voltage Differential Limited °c LM117 LM217 LM317 -55 to +150 -25 to +150 o to +125 T stg Storage Temperature Range -65 to +150 °c ~ 5 V; 10 ~ 0.5 A for K and T packages; 10 ~ 0.1 A for H package; TJ = Tlow to Thigh [see Note 1]; 'max and Pmax per Note 2; unless otherwise specified.) ELECTRICAL CHARACTERISTICS IVI - Vo Figure Symbol Line Regulation INote 3) TA ~ 25 0 C, 3 V <; VI - Vo <; 40 V 1 Regline Load Regulation (Note 3) 2 Characteristic 3 IAdj 1,2 .c.IAdj Reference Voltage INote 4) 3 V <; VI - Vo <; 40 V 10 mA <; 10 <; Imax , Po <; Pmax Line Regulation INote 3) 3V<;VI- VO<;40V 3 Vref 1 Reglin~ Load Regulation (Note 3) 10 mA <; 10 <; Imax 2 Adjustment Pin Current 10 rnA ~ 'L"';;; 'max. PD ~ Pmax 3 TS Minimum Load Current to 3 ILmin Maintain Regulation (VI - Vo ~ 40 V) - Ripple Rejection, Vo - 10 V, f - 120 Hz (Note 5) Without CAOJ CAOJ ~ 10 IJ.F 4 Long Term Stability, T J - Thigh (Note 6) T A ~ 25 0 C for Endpoint Measurements 3 Thermal Resistance Junction to Case H Package (TO-39) K Package (TO-3) T Package ITO-220) - NOTES: Max - 0.Q1 0.04 - 5 0.1 25 0.5 %VO 50 100 IJ.A Unit 0.01 0.02 - 5 0.1 15 0.3 50 100 - - mV IJ.A 0.2 5 - 0.2 5 V 1.20 1.25 1.30 1.20 1.25 1.30 - 0.02 0.05 - 0.02 0.07 - 20 0.3 50 1 20 0.3 70 1.5 mV %VO 0.7 - - 0.7 - %VO - 3.5 5 - 3.5 10 %/V mA A 'max VI- Vo <; 15 V, Po <; Pmax K and T Packages H Package VI -Vo ~40V,PO<; Pmax , TA ~250C K and T Packages H Package RMS Noise, % of Vo TA ~ 250 C, 10 Hz <; f <; 10 KHz LM317 Typ Regload Temperature Stability ITIow <; T J <; Thigh) 3 Min %/V - - Vo <; 5 V VO;' 5 V Maximum Output Current LM1t7/217 Typ Max Regload T A ~ 25 0 C, 10 mA <; 10 <; Imax Vo <; 5 V VO;' 5 V Adjustment Pin Current Change 2.5 V <; VI - Vo <; 40 V Min 1.5 0.5 2.2 0.8 - - 0.15 - 0.4 0.07 - 0.003 - - 0.003 - 65 80 - - 66 65 80 - 0.3 1 - 0.3 1 12 2.3 15 3 - 15 3 - - 12 2.3 5 - 1.5 0.5 2.2 0.8 - 0.25 - 0.4 0.07 - - N %VO dB RR 66 S %/1.0k Hrs - ROJC II lTiow ~ -550 C for LMl17 Thigh = +1500C for LMl17 = -25 0C for LM217 = +1500 C for LM217 = OoC for LM317 = +1250 C for LM317 (2) Imax = 1.5 A for K ITO-3) and T ITO-220) Packages ~ 0.5 A for H (T0-39) Package Pmax = 20 W for K (T0-3) and T ITO-220) Packages ~ 2 W for H (T0-39) Package (3) Load and line regulation are specified at constant junction temperature. Changes in Vo due to heating 168 °C/W - - - effects must be taken into account separately. Pulse testing with low duty cycle is used. (4) Selected devices with tightened toJerance reference voltage available. (5) CADJ, when used, is connected between the adjustment pin and ground. (6) Since Long Term Stability cannot be meesured on each device before shipment. this specification is an engineering estimate of average stability from lot to lot, LM117, LM217, LM317 SCHEMATIC DIAGRAM 0.1 k-~--~----~--~~~~~~-4--~--~--~----~-------4--~--------------~~--~----0 k------------------------------------~O FIGURE 1 - LINE REGULATION AND t>IAdj/LINE TEST CIRCUIT Vee Line Regulation (%/V) 0=- VOH_~~ VOL V out LM117 Adjust 240 1% 0.1 MF * Pulse Testing Required: 1 % Duty Cycle is suggested. 169 X 100 Vout Ad) ust LM117, LM217, LM317 FIGURE 2 - LOAD REGULATION AND Ll.IAdj/LOAD TEST CIRCUIT L.oad Regulation (mV) == Vo Va (min. Load) - (max. Load) Load Regulation (%Vo);::: Vo (min. Load) - Vo (ma)(. Loadl x 100 t Vo Vout LM117 iVO (min. Load) U Vo (min. Load) (max. Load) IL RL (max. Load) 240 1% Adjust RL (min. Load) + 0.1 j,lF *'I'ulse Testing Required: 1 % Duty Cycle is suggested. FIGURE 3 - STANDARD TEST CIRCUIT V out LM117 240 1% RL II'F e I I I I I l To Calculate R2: Pulse Testing Required: 1 % Duty Cycle is suggested. Va = ISET R2 + 1.250 V Assume 'SET"" 5.25 rnA FIGURE 4 - RIPPLE REJECTION TEST CIRCUIT 24 V-:-("'\ 14 V _--,__ '. V V out Viii Va = 10 V LM117 f"'" 120 Hz Adjust Cin 240 1% Rl I I Dl' ~~ RL lN4002 + ;:::r: 0.1 j,lF Co;::r: 1 I'F I 1.65 K 1% R2 --'-- 1+ CADJ ;~.: 10 /JF 1 1 . 01 Discharges CADJ 170 If Output IS Shorted to Ground. Va LM117, LM217, LM317 FIGURE 5 - LOAD REGULATION £w FIGURE 6 - CURRENT LIMIT 0.4 '"z « 0.2 '" u - w « '" '::; -0.2 0 > I- IL=0.5A 1--- r-- -....... IL = 1.5 A -..... -0.4 ~ !; -0.6 0 6 - I- VI =15V Vo 110 V _ f------ TJ = 25°C I - I TJ = 150°C ... -I-~ - .=t:--' ..... r-....... " I ~ TJ=-550C ~- r-:::..: ..:::::- -- > 25 50 75 100 TJ. JUNCTION TEMPERATURE 1°C) 125 1.5 ..;;.. FIGURE 9 - TEMPERATURE STABILITY ;;;- 1.250 ""'"'::; o > ~ 1.240 ;;; -25 ~ 50 75 100 25 TJ . JUNCTION TEMPERATURE 1°C) -- 125 150 FIGURE 10 - MINIMUM OPERATING CURRENT 5.0 4.5 ---- TJ = -55°C --- ~ -......... .5 I-- -..... ;;; ~ ~ 4.0 . , / TJ = 25°C 3.5 /-:,: ~ J 3.0 .,.2- ~ ~ 2.5 I- ~ ~ -- 2.0 t:l :=i 1.5 '"i; 1.230 '"_Ct:J 1.0 ~ ~- >~ 0.5 1.2.20 -75 -50 >- 1.260 :> ~200mA IL =20mA >°1.0 I -75 150 -- -~ ~ -25 -. r--~ I- I -;7 ___ IL = 500 mA ~ '" ........ IL = 1.0 A ~ I- 0 ._--- ~. IL = 1 5 A '" 0 6V O = 100mV- 1--- ---1--- t - - 2.5 w ""'::; 40 -50 -25 25 50 75 100 125 o 150 TJ. JUNCTION TEMPERATURE 1°C) ~~ 1- ,. T =150oC- V I o 10 20 30 40 VI - VO.INPUT - OUTPUT VOLTAGE DIFFERENTIAL IVdc) 171 LM117, LM217, LM317 FIGURE 11 - RIPPLE REJECTION VS OUTPUT VOLTAGE 100 FIGURE 12 - RIPPLE REJECTION VS, OUTPUT CURRENT ,I ,I CAOJ -10~F 120 '"... '" 80 ....... 0 -= '-' 60 r-- ~ '" W ~ a: a! '" 40 f-- r-- o :s z WITHOUT CAOJ 10 CAOJ = 10~F t 80 W '" 60 ;: 40 r--- 20 I---- ~ ~ f-- ",' '" I o 100 o VI -Vr 5V I L =50mA f= 120 Hz TJ = 25°C f-20 - OJ 30 15 20 25 VO' OUTPUT VOLTAGE (V) VI "15V Vo -10 V f-120Hz TJ = 25°C -1111 o 0.01 35 ..... WITHOUT CAOJ 0.1 10 , OUTPUT CURRENT (A) 10 FIGURE 14 - OUTPUT IMPEDANCE FIGURE 13 - RIPPLE REJECTION VS. FREQUENCY 100 ~ .-... 80 -- ~ -500mA 1= 15V V ·10V TJ=250C - / z / / ........... 1"u -= 60 ;] V ~ \ '"... ~\ it 40 0 W W \ ;: "'. a: 20 WITHOUT CAOJ J J o r- rWITHOUT CADJ \. CAOJ = 10 '\,J ~F "-.1 10-3 10 100 lK 10K lOOK 1M f, FREQUENCY (Hz) 10 10M W 1.5 ~> 1.0 0- >z ... 9 O.5 i~ :0> 0 ,0 0 -0. 5 ... - OW > <3 W t:> 1.0 >w -J 0- !;~ ... 25 IJ.F, CADJ > 10 IJ.F). Diode Dl prevents Co from discharging thru the I.C. during an input short circuit. Diode D2 protects against capacitor CADJ discharging through the I.C. during an output short circuit. The combination of diodes Dl and D2 prevents CADJ from discharging through the I.C. during an input short circuit. FIGURE 17 - BASIC CIRCUIT CONFIGURATION LM117 -1 ! v out II----O-(-+ >-R1 Vref Adjus, -- \ l'PROG FIGURE 18 - VOLTAGE REGULATOR WITH PROTECTION DIODES V out lAd] R2 1 D1 Vref"'" 1.25 V TYPICAL IN4002 LOAD REGULATION The LM 117 is capable of providing extremely good load regUlation, but a few precautions are needed to obtain maximum performance. For best performance, the programming resistor (R 1) should be connected as close to the regulator as possible to minimize line drops which effectively appear in series with the reference, thereby degrading regulation_ The ground end of R2 can be returned near the load ground to provide remote ground sensing and improve load regulation_ 173 LM117, LM217, LM317 FIGURE 19 - "LABORATORY" POWER SUPPLY WITH ADJUSTABLE CURRENT LIMIT AND OUTPUT VOLTAGE IN4002 V out l V I N __....-<:>-----1 Rse f--o-.......- - -.....- _ Vo 32 to 40 V II'F Tantalum Dl IN4001 IN4001 lK Current D2 Limit Adjust °1 2N3822 OUTPUT RANGE: O';;;;VO"';;;;25V ~10V Diodes 01 and 02 and transistor 02 are added to allow adjustment of output voltage to 0 volts. O';;';;:IO~1.2A °2 2N5640 06 protects both LM117's during an input short circuit. ~10 FIGURE 21 - 5 V ELECTRONIC SHUT DOWN REGULATOR FIGURE 20 - ADJUSTABLE CURRENT LIMITER V out V R1 1.25 V out + Dl I1.0IlF IN4001 *. To provide current limiting of '0 to the svstem ground, the source of the FET must be tied to a negative 100 D2 Adjust 0--...........-...] IN4001 voltage below -1.25 V. TTL Control 720 ;a. Vref R 2 Rl 1 K IDSS ~ Vref lOmax + lOSS Vo 8VDSS + 1.25 V + VSS ILmin - IDSS 10 1.5 A As shown 0 10 1 A < < < < Minimum V out "'" 1.25 V < 01 protects the device during an input short circuit. FIGURE 23 - CURRENT REGULATOR FIGURE 22 - SLOW TURN·ON REGULATOR Vin LMI17 Adjust ~ I V out Rl I ~ Vraf lout ~ (AI) + IAdj '" 1.25 V Rl 10 rnA <; lout.s;;: 1.5 A 174 'out ----+ LMl17L LM217L LM317L @ MOTOROLA 3-TERMINAL ADJUSTABLE OUTPUT POSITIVE VOLTAGE REGULATOR The LMl17L/217L/317L are adjustable 3-terminal positive voltage regulators capable of supplying in excess of 100 mA over an output voltage range of 1.2 V to 37 V. These voltage regulators are exceptionally easy to use and require only two external resistors to set the output voltage. Further, they employ internal current limiting, thermal shutdown and safe area compensation, making them essentially blow-out proof. The LMl17L series serves a wide variety of applications including local, on card regulation. This device also makes an especially simple adjustable switching regulator, a programmable output regulator, or by connecting a fixed resistor between the adjustment and output, the LMl17L series can be used as a precision current regulator. • Output Current in Excess of 100 mA • Output Adjustable Between 1_2 V and 37 V • Internal Thermal Overload Protection • Internal Short-Circuit Current Limiting • Output Transistor Safe-Area Compensation Floating Operation for High Voltage Applications • Standard 3-Lead Transistor Packages • Eliminates Stocking Many Fixed Voltages STANDARD APPLICATION 'n ;:: 1 CASE 29 TO 92 PLASTIC PACKAGE (LM317L only) Pin 1 Pin 2 Adjust Vout Pin 3 Yin H SUFFIX v out 'Ad] Z SUFFIX METAL PACKAGE CASE 79 LM117L ---- (TO-39l 240 Adjust * SILICON MONOLITHIC INTEGRATED CIRCUIT "2 3 • V LOW-CURRENT 3-TERMINAL ADJUSTABLE POSITIVE VOLTAGE REGULATOR C in f" 0.1 }.iF ~ ~~* ::::r-- (Bottom View) 1:F /< Pin 1 V in Pin 2 Adjust Pin3 V out * ;: * * '" Cin is required if regulator is located an appreciable distance from power supply filter. Co is not needed for stability, however it does improve transient response. V out "" 1.25 V (1 + R2 R,) + IAdj R2 Since 'Adj is controlled to less than 100 /J.A, the error associated with this term is negligible in most applications 175 ORDERING INFORMATION Device Temperature Range Package LM117LH TJ"" -55°C to +150 0 C Metal Can LM217LH TJ" -25°C to +150 0 C Metal Can LM317LH T J - OOC to + 125°C Metal Can LM317LZ T J - OOC to + 125°C I")lastlc LM117L, LM217L, LM317L MAXIMUM RATINGS Rating Input-Output Voltage Oifferential Symbol Value Unit VI-Va 40 Vdc Po Internally Limited TJ -55 to +150 -25 to +150 to +125 °C Tstg -65 to +150 °C Power Dissipation Operating Junction Temperature Range LMl17L LM217L LM317L Storage Temperature Range o ELECTRICAL CHARACTERISTICS (VI- Va 05 V, 10 0 40 mA; TJ 0 Tlow to Thigh [see Note 1]; Imax and Pmax per Note 2; unless otherwise specified.) Characteristic Figure Symbol Line Regulation (Note 3) TA 0 25°C, 3 V 0( VI-Va 0( 40 V 1 Regline Load Regulation (Note 3), TA 0 25°C 5 mAo( lao( Imax - LM117L1217L 10 mA 0( 10 0( Imax - LM317L Va 0( 5V VO~ 5V 2 Regload Adjustment Pin Current 3 lAd) Min LM 117L121 7L Typ Max Min LM317L Typ Max Unit %/V - 0.01 002 - 001 0.04 - 5 0.1 15 0.3 - 5 01 25 0.5 mV %VO - 50 100 - 50 100 fJA ._-- -~---~ Adjustment Pin Current Change 2.5 V 0( VI-VO 0( 40 V, Po 0( Pmax 5 mA 0( 100( Imax - LM117L/217L 10 mA 0( 100( Imax - LM317L 1.2 Reference Voltage (Note 4) 3 V 0( VI-Va 0( 40 V, Po 0( Pmax 5 mA 0( 100( Imax - LMl17L1217L 10 mA 0( 100( Imax - LM317L 3 Line RegulatIOn (Note 3) 3 V 0( VI-VO 0( 40 V 1 Load Regulation (Note 31 5 mA 0( 100( Imax - LMl17L/217L 10 mAo( lao( Imax- LM317L VOo( 5V VO~ 5V 2 Temperature Stability (Tlow 0( TJ 0( Thigh) 3 TS MInimum Load Current to Maintain Regulation (VI-Va 0 40 VI 3 ILmin Maximum Output Current 3 61Ad) 1.25 1.30 1 20 125 130 %/V RegIme 0.02 0.05 - 002 007 - 20 0.3 50 1 - 20 03 70 15 - 0.7 - - 0.7 - 3.5 5 - 3.5 200 200 - Long Term Stability, TJ 0 Thigh (Note 61 TA 0 25°C for Endpoint Measurements 3 Thermal Resistance Junction to Case H Package (TO-39) Z Package (TO-92) - - -- - - ----'---- %VO 10 -- - A Imax - 100 1005 200 200 - - 50 20 - - 50 20 - - 0003 - - 0.003 - 80 80 - 60 - 80 80 - - 0.3 1 - 0.3 1 - 40 - - 40 160 - ~ - N O/OVO RR dB 66 - S %/1.0 k Hrs. °C/W ROJC =+150°C for LM117L =+150oC for LM217L :::: +125°C for LM317L mV %VO mA - 4 . -. Regload 100 100 Ripple Rejection (Note 5) Vo 0 1.25 V, f 0 120 Hz CAOJ 010 I'F Va 010.0 V (21 Imax 0 100 mA Pmax :::: 2 W for H (TO-39) Package = 625 mW for Z (TQ-921 Package 5 V - Thigh 02 _. - - -25°C for LM217L 5 - Vrel 1.20 RMS Noise, % 01 Vo TA 0 25°C, 10Hz 0( 10( 10kHz ooe for LM317L 0.2 -- VI-VO 0( 20 V, Po 0( Pmax H Package VI-Va 0( 6.25 V, Po 0( Pmax , Z Package VI-VO 0 40 V, Po 0( Pmax , TA 0 25°C H Package Z Package NOTES: (11 Tlow 0 -55°C for LMl17L fJA - - (3) Load and line regulation are specIfied at constant JunctIon temperature Changes In Vo due to heating effects must be taken into account separately. Pulse testing with low duty cycle is used. (4) Selected devices wIth tightened tolerance reference voltage avaIlable (5) CADJ' when used, is connected between the adjustment pin and ground. (6) Since Long Term Stability cannot be measured on each devIce before shipment, this speCificc:tlon is an engineering estimate of average stability from lot to lot. 176 LM117L, LM217L, LM317L SCHEMATIC DIAGRAM VINo---._-----.------~~------~------------._~~------~----~--~----~--_, 6.8 V 6.8 V 350 130 2.5 2 k 6 k ' -.....o--Jvv\r-...""'Ar-----Q Adjust FIGURE 1 - LINE REGULATION AND AIAdj/LiNE TEST CIRCUIT Vcc Line Regulation (%/V) = ~ VOH--VOL ----X ~IH VIL VOL 100 .JL,.0H VOL V out Vin LMl17L Adjust Cl n ::;.'::: O.lIlF R2 1% 1 % Duty Cycle Is suggested. 240 1% RL + Co;;:!::;:: 11lF IAdj "" Pulse Testing Required: Rl : -=-- 177 LM117L, LM217L, LM317L FIGURE 2 - LOAD REGULATION AND 41Adj/LOAD TEST CIRCUIT Load Regulation (mV) • Vo (min. Load) - Vo (max. Load) Load Regulation ("VO) _ Vo (min. Load) - Vo (mo •• Load) X 100-' ,VO (min. Load) V out Vo (max. Load) RL (max. Lqad) 240 Adjult 1" RL (min. Load) + O.IIJ.F * U Vo (min. Load) IL LM117L 1 IJ.F Pul.e Testing Required: 1" Duty f!:ycle II suggested. FIGURE 3 - STANDARD TEST CIRCUIT Vout LMI17L 240 1% O.IIJ.F To Calculate R2: Vo = ISET R2 + 1.250 V Allum. ISET = 5.25 mA Pulse Testing Required: 1 % Duty Cycle ISluggested. FIGURE 4 - RIPPLE REJECTION TEST CIRCUIT 14.30V-(\ . 4.30V---V Vout Vin Vo = 1.25 V- LM117L f-120 Hz Adjust Rl < 240 1% °1" ~~ RL lN4002 + Cln ;;:~ O.IIJ.F Co;;: ~ llJ.F 1.65 K R2 1% -~ 1+ CAOJ ;i~ 10 IJ.F 1 1 " 0, Discharges CADJ If Output IS Shorted to,Ground. "·CADJ provide. an AC Ground to the Adjust Pin. 178 Vo LM117L, LM217L, LM317L FIGURE 6 - RIPPLE REJECTION FIGURE 5 - LOAD REGULATION ~ 0.4 ..'" w ~ V)45V 0.2 / '-' w !i ~ o '".....w -0. 6 '" -1.0 f = 120 Hz 60 f--- '1 -25 25 50 75 100 TJ, JUNCTION TEMPERATURE (OC) 125 -50 150 FIGURE 7 - CURRENT LIMIT -r--..... "'- 0.50 !S !;; -..... r-..... ~ 0.30 '"=> '-' !;; " I'.. " := 0.20 TJ=15OOC => o o - 0.10 o o r--. " I'-..." " " TJI"550C'---~ t- 3.5 - TJ=25 0C - - TJ=1500C - - - '" a'" 3.0 -50 - 25 50 75 100 TJ,JUNCTION TEMPERATURE (OC) 125 150 I'-... ........ ............ --- - ::~-:--.... IL -100mA r-----.. --t...... -25 25 50 75 100 125 150 TJ, JUNCTION TEMPERATURE (OCI FIGURE 10 - RIPPLE REJECTION versus FREQUENCY °L 2.5 '-' 2.0 [ll 0.5 f-.- 0.5 50 90 15 ~ 1.0 -. ........ 10 30 40 20 VI- VO,INPUT - OUTPUT VOLTAGE DIFFERENTIAL (VOLTS) _ :; 1.5 1 100 4.5 d ~ r-.... FIGURE 9 - MINIMUM OPERATING CURRENT t- -25 -..... 5.0 .§ -- FIGURE B - DROPOUT VOLTAGE 2. 5 TJ=250C ~ 0.40 "15 r-- -- Vo "10 V V,n = 14t024V 50 -50 4.0 - - f---- _.- - IL =40mA r--- ;0 ~ -0.8 """- r-- 70 it ",- ---- - .- ~ '-' ;;J Vout "5V IL" 5to 100mA -0.4 t- -- 80 z r-- Vin"10V o > ~ 0 T !:i -0.2 ..g I _ Vout "5V IL"5t040mA_ ,- ~ --::-.... ~ , ... ~ ~ ..... I- /... ' Vin = 5V \ 0 \ \ 10 10 20 30 40 10 Vl- VO,INPUT - OUTPUT VOLTAGE DIFFERENTIAL (VOLTS) 179 100 lK ± 1 Vpp Vo = 1.25V \ 1'-- 1 iL=40mA ....... 10K 100 K 1m f, FREQUENCY (Hz) _ - LM117L, LM217L, LM317L FIGURE 11 - TEMPERATURE STABILITY FIGURE 12 - ADJUSTMENT PIN CURRENT 1.2110 I > ·v ;;; 1.250 ~ ~ ~ ...... 1/ '" $ 5 " Vin"4.2V ; 1.230 I - - VO'V", IL" 5 mA > ~ 5 -25 25 50 75 100 TJ,JONCTION TEMPERATURE 10C) 125 150 -50 -25 0.4 - 0.2 - 1 - 0 25 50 75 100 TJ, JUNCTION TEMPERATURE 10C) 125 150 FIGURE 14 - OUTPUT NOISE FIGURE 13 - LINE REGULATION J .1 Vin' 4.25 to 41.25 V VO·V r., -IL=40mA / Bandwidth 100 Hz to 10 kHz > .3 10 '" '" ~ -0.2 o > i -0.4 g -0.6 ~ .. . .., 1";:::- 5 -50 . -== ~- ./' r 1.220 ~ I 10mA I - - t-- ---IL" --IL=loomA r-- .......... / ~ 1.240 £ i'" .I 6.25 V I - - t-- Vin' VO"Vr., I-- -O.B -- I-""" c:~ V ./ B.O '"o z -1.0 6.0 ...- V " .V > !!! /" ~ 4. 0 -50 -25 0 25 50 75 100 TJ,JUNCTION TEMPERATURE 10C) 125 150 -50 FIGURE 15 - LINE TRANSIENT RESPONSE .. ~ 0 ~> 0.2 0 5 0 VO·1.25V IL"20mA TJ·250C 0'" 6°-0.1 1-0·3 ~~ 100 i> ~'" -J i 10 20 t, TlMEljISj -0,2 C 0 L I 0 0 ~~ A 5 150 I"~t C ,t >z ~~ 0.1 ~'/ "- 125 '" 0.3 0- CL " I/tF .1\ 0 25 50 75 100 TJ,JUNCTION TEMPERATURE 10C) FIGURE 16 - LOAD TRANSIENT RESPONSE 5 5 -25 .:~ 50 -::::I .. 0 40 \ I~! :t r-- \/ I V " 15 V V~ -IOV ~L "IOmA J" 25 0C - ~~L I 'I \ 1 10 180 1 ,CL -0.3 I'F; CAOJ = lOP! - 20 t, TIME 30 l/t~ 40 LM117L, LM217L, LM317L APPLICA nONS INFORMA nON BASIC CIRCUIT OPERATION The LMl17L is a 3·terminal floating regulator. In operation, the LMl17L develops and maintains a nominal 1.25 volt reference (V ref) between its output and adjust· ment terminals. This reference voltage is converted to a programming current (lPROG) by R 1 (see Figure 13), and this constant current flows through R2 to ground. The regulated output voltage is given by: EXTERNAL CAPACITORS A 0.1 }1F disc or 1 }1F tantalum input bypass capacitor (Cin) is recommended to reduce the sensitivity to input line impedance. The adjustment terminal may be bypassed to ground to improve ripple rejection. This capacitor (CADJ) prevents ripple from being amplified as the output voltage is increased. A 10 }1F capacitor should improve ripple rejection about 15dB at 120 Hz in a 10 volt application. Although the LM117L is stable with no output capaci· tance, like any feedback circuit, certain values of external capacitance can cause excessive ringing. An output capaci· tance (Co) in the form of a 1 IJ.F tantalum or 25 }1F aluminum electrolytic capacitor on the output swamps this effect and insures stability. R2 Vout = Vref (1 + Fil) + IAdj R2 Since the current from the adjustment terminal (IAdj) represents an error term in the equation, the LM 117 L was designed to control IAdj to less than 100}1A and keep it constant. To do this, all quiescent operating current is returned to the output terminal. This imposes the require· ment for a minimum load ciJrrent. If the load current is less than this minimum, the output voltage will rise. Since the LM117L is a floating regulator, it is only the voltage differential across the circuit which is important to performance, and operation at high voltages with respect to ground is possible. PROTECTION DIODES When external capacitors are used with any I.C. regu· lator it is sometimes necessary to add protection diodes to prevent the capacitors from discharging through low current points into the regulator. Figure 14 shows the LM117L with the recommended protection diodes for output voltages in excess of 25 V 01 high capacitance values (Co> 10 IJ.F, CADJ > 5 j.1Fi. Diode Dl prevents Co from discharging thru the I.C. during an input short circuit. Diode D2 protects against capacitor CADJ discharging through the I.C. during an output short circuit. The combination of diodes Dl and D2 prevents CADJ from discharging through the I.e. durrng an Input short cirCUit. FIGURE 17 - BASIC CIRCUIT CONFIGURATION I L M 11 7 L v out ~r jf------«>--------<+""'--"R 1 Vref Adr u " \ FIGURE 18 - VOLTAGE REGULATOR WITH PROTECTION DIODES lr PROG V out R2 1 V ref"" 1.25 V TYP1CAL IN4002 LOAD REGULATION The LM 117 L is capable of providing extremely good load regulation, but a few precautions are needed to obtain maximum performance. For best performance, the programming resistor (R 1) should be connected as close to the regulator as possible to minimize line drops which effectively appear in series with the reference, thereby degrading regulation. The ground end of R2 can be returned near the load ground to provide remote ground sensing and improve load regulation. 181 LM117L, LM217L, LM317L FIGURE 19 - ADJUSTABLE CURRENT LIMITER Vo FIGURE 20 - 5 V ELECTRONIC SHUTDOWN REGULATOR --.10 12.5 k R2 500 ·To provide current limiting of 10 to the system ground, the source of the V out 01 I 1N914 02 Adjust 1NS14 + 1 OIlF . 0--.......----' current limiting diode must be tied to a negative voltage below -7.25 V. > A 2 TTL 720 lOSS Control 1 K Vret 1 N5314 Vref A, ;::: lOmax + lOSS Minimum V out "" 1 .25 V Va < POV + 1.25 V + VSS 'Lmm - Ip< '0 < 100mA -Ip As shown 0 < 10 < 95 rnA. D, protects the deVice during an Input short CirCUit FIGURE 22 - CURRENT REGULATOR FIGURE 21 - SLOW TURN-DN REGULATOR 'out ------to -'Adj (V~~f loutmax = loutmin = + lad; " 1.25 V (R;:e~2)+ 5 mA 182 ) < lout < R1 ladj 100 mA ,,~ R, + R2 LMl17M LM217M LM317M @ MOTOROLA 3-TERMINAL ADJUSTABLE OUTPUT POSITIVE VOLTAGE REGULATOR The LM117M/217M/317M are adjustable 3-terminal positive voltage regulators capable of supplying in excess of 500 mA over an output voltage range of 1.2 V to 37 V. These voltage regulators are exceptionally easy to use and require only two external resistors to set the output voltage. Further, they employ internal current limiting, thermal shutdown and safe area compensation, making them essentially blow-out proof. The LM117M series serve a wide variety of applications including local. on card regulation. This device also makes an especially simple adjustable switching regulator, a programmable output regulator, or by connecting a fixed resistor between the adjustment and output, the LM117M series can be used as a precision current regulator. • MEDIUM-CURRENT 3-TERMINAL ADJUSTABLE POSITIVE VOLTAGE REGULATOR SILICON MONOLITHIC INTEGRATED CIRCUIT R SUFFIX METAL PACKAGE CASE 80-02 (TO-56 Type) Output Current in Excess of 500 mA • Output Adjustable Between 1.2 V and 37 V • Internal Thermal Overload Protection • Internal Short-Circuit-Current Limiting (Bottom View) • Output Transistor Safe-Area Compensation • Floating Operation for High Voltage Applications • Standard 3-Lead Transistor Packages • Eliminates Stocking Many Fixed Voltages Pins 1 and'} electrically isolated from case. Case is third electrical connection. STANDARD APPLICATION T SUFFIX PLASTIC PACKAGE v out V 'n LM117M ;::f:; > R, . .. 240 IAdil Adjust -;:; Co C in r-- 0.1,uF ~ 1 ~F ~ Adjust 2 V out Pin 3 Heatsink surface connected to Pin 2 -~ * ** Cin is required if regulator is located an appreciable distance from power supply filter. Co i. not needed for stability, however it does improve transient r ••ponH. VO::: 1.25 V (1 + V in R2 R.;' ") + ladj R2 Since ladj is controlled to less than 100 JJA. the error associated with this term is negligi"ble in mo.t applications 183 ORDERING INFORMATION Device Temperature Range LM117MR LM217MR LM317MR LM317MT TJ;:: -55°C to +15QoC TJ -2SoC to +150°C TJ - O°C to +125°C TJ - O°C to +125°C Package Metal Power Metal Power Metal Power Plastic Power LM117M, LM217M, LM317M MAXIMUM RATINGS Rating Input-Output Voltage Differential Symbol Value Unit VI-Va 40 Vdc Po Internally Limited TJ -55 to +150 -25 to +150 to +125 °C Tstg -65 to +150 °C Power Dissipation Operating Junction Temperature Range LMl17M LM217M LM317M Storage Temperature Range o ELECTRICAL CHARACTERISTICS IVI - Va = 5 V, 10 = 0,1 A, TJ = Tlow to Thigh [see Note 1 j, Pm ax per Note 2, unless otherwise specll,ed ) Characteristic Figure Symbol Line Regulation INote 3) TA = 25°C, 3 V';; VI-Va';; 40 V 1 Regline Load Regulation INote 3), TA = 25°C, 10 mA';; 10';; 0 5 A Va';; 5 V Va? 5 V 2 Regload Adjustment Pin Current 3 ladl Adjustment Pin Current Change 2,5 V';; VI-Va';; 40 V, 10 mA';; IL';; 0.5 A, Po';; Pmax 1,2 6l ad, Relerence Voltage INote 4) 3 V,;; VI-Va';; 40 V 10 mA';; 10';; 0.5 A, PO';; Pmax 3 Vrel Line Regulation INote 3) 3 V';; VI-Va';; 40 V 1 Regime Load Regulation INote 3) 10mA';;lo';;0.5A Va';; 5 V Va? 5 V 2 Temperature Stability ITlow';; TJ';; Thigh) 3 TS Minimum Load Current to Maintain Regulation lVI-Va = 40 V) 3 'Lmin Maximum Output Current 3 RMS Noise, % 01 Va TA = 25°C, 10Hz';; I';; 10 kHz - Ripple Rejection, Va = 10 V, I = 120 Hz INote 5) Without Cad, 4 3 Thermal Resistance Junction to Case R Package ITO-66) T Package ITO-220) - (2) Pmax LM317M Typ Max Unit - 0.01 0.02 - 001 0,04 - 5 01 15 0,3 - 5 0.1 25 0.5 mV %VO - 50 100 - 50 100 "A - 0.2 5 - 0.2 5 "A V 1.25 1.30 - 0.02 0.05 - 20 0,3 - 1.20 125 1,30 - 0.02 0.07 50 1 - 20 0,3 70 1.5 mV %VO 0.7 - - 0.7 - %VO - 3.5 5 -- 3.5 10 0.5 0.15 0.9 0.25 - 0.5 0,15 0.9 0,25 - - 0,003 - - 0.003 - - - - 66 65 80 66 65 80 - - 0,3 1 - 0.3 - 7 7 - - - 7 7 %/V Regload mA A 'max N %VO RR Cad,=10"F Long Term Stability, TJ = Thigh INote 6) TA:: 25°C for Endpoint Measurements Min %/V 1.20 VI-Va';; 15 V, PD';; Pmax VI-Va = 40 V, PO';; Pmax , TA = 25°C NOTES (1) Tlow=-55°CforLM117M :: -25°C for LM217M Ooefor LM317M LM117M/217M Min Typ Max dB S 1 %/1.0 k Hrs. °C/W ROJC Thigh = +150°C for LM117M =+150°C for LM217M = +125°C for LM317M - (4) Selected devices with tightened tolerance reference voltage available. (5) CadJ' when used, IS connected between the adjustment pin and ground =7,5 W (6) Since Long Term Stability cannot be measured on each device before shipment, this specification IS an engineering estimate of average stability from lot to lot (3) Loadand Ime regulation are specified atconstantJunctiontemperature. Changes in Va due to heating effects must be taken lOto account separately. Pulse testing with low duty cycle is used. 184 LM117M, LM217M, LM317M SCHEMATIC DIAGRAM Vino---~------'--------'--------~-------------1r--'--------~-----'---1r-----'---, 6.8 V 6av 350 1.25 2 k 6 k L....-4'"-''W'Ir-....."'VV'v-----o Ad] ust FIGURE 1 - LINE REGULATION AND ~IAdj/LINE TEST CIRCUIT Vcc Lme Regulation (O/O/V) = V out LM117M Adjult R 1 • Pulse Testing Required: 1% DutY Cyel. II luggested. 185 .> 240 1% VOH-VOL VOL X 100 LM117M, LM217M, LM317M FIGURE 2 - LOAO REGULATION ANO 41Adj/LOAD TEST CIRCUIT Loec:t A ..... I.tlon (mV) ~ Vo (min. Lo.d) - Vo (m.x. Loec:t) Vo (min. Lo.d) - Vo (m.x. Load) --, rVO ( I L d) Vo (min. Load) X 100 U V m n. o. ' Vo (max. Lo.d) Lo.d Aegul.tlon ("VO) ~ Vout LMI17M 240 Adjust AL (min. Load) 1" O.I1'F • Pul .. Testing Required: 1" Duty Cyel. II sug....tec:t. FIGURE 3 - STANDARD TEST CIRCUIT V out LMI17M 240 1% Vo To Calculate R 2· Vo = ISET A2 + 1.250 V Assume ISET ::::: 5.25 mA Pul .. Taltln" Required: 1" Duty Cvel. Is lugge.ted. FIGURE 4 - RIPPLE REJECTION TEST CIRCUIT 24V - " . 14V---V V out Vln Vo ~ ~O LMI17M I-120Hz Al < Cln :;:r: °1" 240 Adjust 1" .. ~ lN4002 ~ ...L+ Co ........ I1'F 0.1 I'F .. 1.65 k R2 _L.. 1+ ~ Cadj ;7:: 10l'F 1" 1 1 . 01 Discharges Cadjlf Output IS Shorted to G r ound • ·Cedj provide. an AC Ground to the Adjust Pin. 186 RL Vo v LM117M, LM217M, LM317M FIGURE 5 - LOAD REGULATION FIGURE 6 - RIPPLE REJECTION 90 ~ 0.4 I w ~ « O. 2 ~ / w to « !:i o ~ " ~ >~ -0. 6 70 w ~ ~ o ~F / 60 f- IL = 100mA f = 120 Hz ~ -0. 8 Without Cadj - r-- ~ ~ ~ ~. Withl Cadi = 10 r-- -L E VI = 10 V Vo = 5 V 'L = 5 to 500 rnA ~ -0. 4 80 z 0 " ---J-: -0. 2 > - I VI = 45 V Vo = 5 V IL = 5to40mA / f..-i f- VO=10V VI= 14t024V -1. 0 50 - 50 - 25 25 50 75 100 TJ, JUNCTION TEMPERATURE 1°C) 125 150 - 50 FIGURE 7 - CURRENT LIMIT ~ 0.80 -""" "" >- ~ '":::> 0.60 " (.) >- ~ :::> o r:::::::: r - t-- t-i'. TJ = 1500 o IL=100mA 10 30 40 20 VI- VO, INPUT - OUTPUT VOLTAGE OIFFERENTIAL (VOLTS) -50 _ TJI=550cl__ ~ >- 3.5 - TJ=250C--TJ=1500C--- ~:; d 2.5 2.0 1.0 0,5 50 25 75 100 125 150 TJ, JUNCTION TEMPERATURE 1°C) FIGURE 10 - RIPPLE REJECTION versus FREQUENCY 90 ~ 3.0 1.5 -25 100 4.5 a'">- - 0.5 50 FIGURE 9 - MINIMUM OPERATING CURRENT ~ r-- r-- ~ 5.0 4.0 150 ""- b-,. - 0.20 « .§ IL = 500 mA r--- r-- TJ = 250C '" 0'" ""- 0.40 o o 125 2.5 f--- !! 25 50 75 100 TJ, JUNCTION TEMPERATURE 1°C) FIGURE 8 - DROPOUT VOL TAGE 1.0 [ - 25 ,- ~ ~..... V'" n ... ~ z o /" ~ ~ 0/ I i-- \ 0 0 w ~ 40 a: 1"'- \ \ \ 30 0 10 10 20 30 40 10 V,- Vo, INPUT - OUTPUT VOLTAGE DIFFERENTIAL (VOLTS) 187 100 lK I IL=40mA _ VI'" 5 V ± 1 Vpp Vo = 1.25V ...... 8 70 10K 100 K 1m I, FREQUENCY (Hz) LM117M, LM217M, LM317M FIGURE 11 - TEMPERATURE STABILITY FIGURE 12 - ADJUSTMENT PIN CURRENT 1.260 < .3 :> ;:;; 1.250 '"; o /' / > w ~ 1.240 :--. ........... :! 1.230 r--0: _ - _ .... ill 65 .... 60 0: 0: ::> f"-.. I'-.... .1 0: .... .... z 55 :IE 50 In =l 0 V,·4.2V VO'Vref 'L • 5 mA < 45 :is' $- 40 1.220 ,,/ r--- - w -25 25 50 15 100 TJ, JUNCTION TEMPERATURE (DC) 125 150 -50 0.2 f----- - I -25 25 50 15 100 TJ, JUNCTION TEMPERATURE (DC) 125 150 ---0.2 > f-- -O.S / Bandwidth 100 Hz to 10 kHz ~ -0.4 .... g --- 0::: II w '" ~ - FIGURE 14 - OUTPUT NOISE V,' 4.25 to 41.25 V VO'Vrel 'L '50mA 5 o L.-::: r FIGURE 13 - LINE REGULATION ~ < ~ k::"'- 35 -50 0.4 1 w ; ~ .! V,-6.25V VO'V"f ---IL '10mA --IL'100mA z 1/ ~ 10 ' - - 6 ::; -O.B --- .,- ~ w - 10 '"< ~ 80 o > V w !!2 o '" -1.0 -- ./ -- '/ V V V 6.0 4.0 -50 -25 25 50 15 100 TJ,JUNCTION TEMPERATURE (DC) 125 150 -50 FIGURE 15 - LINE TRANSIENT RESPONSE -25 25 50 15 100 TJ, JUNCTION TEMPERATURE (DC) 125 150 FIGURE 16 - LOAD TRANSIENT RESPONSE ,.." , 5 0 5 0 w '"<~> 0- >w o. 5 :!!:5 ~ 0 I _ Vo '1.25 V 'L·20mA TJ' 250 C 'I A 2 L 3 I I" C \• 0 I " 20 t, TIME 30 ,, 'I :1 I\Ut "\1 I I ~ V, • 15 V CL ·0.3pF;C,dj·'OpF -VO.,OV ~L'10mA J.25 0 C .I 40 10 188 - - ~"""'IL \ I V (.~ ,, I 0;> -J 10 1 I. 1 _, CL'1 ~F;C.dj·'O~ -j J. O~ ~~ ... < ,'\.. -1. 5 1. 2 CL ' I.F f\ 20 t,TIME 30 ("~ 40 LM117M, LM217M, LM317M APPLICATIONS INFORMATION BASIC CIRCUIT OPERATION EXTERNAL CAPACITORS The LM 117M is a 3-terminal floating regulator. In operation, the LMl17M develops and maintains a nominal 1.25 volt reference (Vref) between its output and adjustment terminals. This reference voltage is converted to a programming current (lprog) by Rl (see Figure 17), and this constant current flows through R2 to ground. The regulated output voltage is given by: A 0.1 p.F disc orl p.F tantalum input bypass capacitor (Cin) is recommended to reduce the sensitivity to input line impedance. The adjustment terminal may be bypassed to ground to improve ripple rejectIOn. This capacitor (Cadj) prevents ripple from being amplified as the output voltage is increased. A 10 p.F capacitor should improve ripple rejection about 15 dB at 120 Hz in a 10 volt application. Although the LM 117M is stable with no output capacitance, like any feedback circuit. certain values of external capacitance can cause excessive ringing. An output capacitance (Co) in the form of a 1 p.F tantalum or 25 p.F aluminum electrolytic capacitor on the output swamps this effect and insures stability. R2 Va = Vref (1 + R1) + ladjR2 Since the current from the adjustment terminal (ladj) represents an error term in the equation, the LM 117M was designed to controlladj to less than 100 p.A and keep it constant. To do this, all quiescent operating current is returned to the output terminal. This imposes the requirement for a minimum load current. If the load current IS less than this minimum, the output voltage will rise. Since the LM117M is a floating regulator, it is only the voltage differential across the circuit that is important to performance, and operation at high voltages with respect to ground is possible. PROTECTION DIODES When external capacitors are used with any I.C. regulator It is sometimes necessary to add protection diodes to prevent the capacitors from discharging through low current points into the regulator. Figure 18 shows the LM 117M with the recommended protection diodes for output voltages in excess of- 25 V or high capacitance values (Co> 10 p.F, Cadj > 5 p.F). Diode 01 prevents Co from discharging thru the I C. during an input short circuit. Diode 02 protects against capacitor Cadj discharging through the I.C. during an output short cirCUIt. The combination of diodes 01 and D2 prevents Cadj from discharging through the I.C. during an Input short CirCUit. FIGURE 17 - BASIC CIRCUIT CONFIGURATION Vin LM117M l I v out ! \ vref Adjust -- + R1 l'p'09 = 1.25 V FIGURE 18 - VOLTAGE REGULATOR WITH PROTECTION DIODES Vo ladj V,ot r R2 TYPICAL 1 °1 IN4002 -:::- LOAD REGULATION The LMl17M is capable of providing extremely good load regulation, but a few precautions are needed to obtain maximum performance. For best performance, the programming resistor (Rl) should be connected as close to the regulator as possible to minimize line drops which effectively appear in series with the reference, thereby degrading regulation. The ground end of R2 can be returned near the load ground to provide remote ground sensing and improve load regulation. 189 LM117M, LM217M, LM317M FIGURE 19 - ADJUSTABLE CURRENT LIMITER FIGURE 20 - 5 V ELECTRONIC SHUTDOWN REGULATOR 2.5 k V out A2 500 01 I N914 L -_ _ _ _ _ _ _ _ - - - - - . -To provide current limiting of 10 to the system ground, the source of the current limiting diode must be tied 02 lN914 Adjust to a negative voltage below -7.25 V. A 2 Al ,~ {.IF 0-----<.....---' .r- MPS2-222 TTL 720 Control I k I N5314 lOSS ~ 11.0 120 Vref lOmax + lOSS Va < POV + 1.25 V + VSS I Lmin ~ Ip '0 < 500 rnA As shown 0 '0 < 495 rnA < < Minimum Ip Va = 1.25 V 01 protects the deVice dunng an Input shott ClrCUI! FIGURE 22 - CURRENT REGULATOR FIGURE 21 - SLOW TURN-ON REGULATOR V aut IN4001 Adjust Q - - - - -... lOmax V,e! ) ( ~ + ladj ,,~ Al _ 1.;25 V V,e! ) + ladj ~ A I + A2 Rl + R2 IOrnin = ( - - - - - 5 rnA 190 < 'out < 500 rnA ® LM123, LM123A LM223, LM223A LM323, LM323A MOTOROLA Specifications and Applications InforIllation 3-AMPERE. 5 VOLT POSITIVE VOLTAGE REGULATOR SILICON MONOLITHIC INTEGRATED CIRCUIT 3 AMPERE. 5 VOLT POSITIVE VOLTAGE REGULATOR The LM123. A/LM223. A/LM323. A are a family of monolithic integrated C"CUltS which supply a fixed positive 5.0 volt output with a load driving capability In excess of 3.0 amperes. These threeterminal regulators employ Internal current limiting, thermal shutdown, and safe-area compensation. An Improved series with superior electrical characteristics a nd a 2% output voltage tolerance IS available as A-suffIX (LM123A/LM223A/LM323AI device types. These regulators are offered in a hermetic TO-3 metal power package In three operating temperature ranges. A O°C to +125°C temperature range version is also available in a low cost TO-220 plastic power package. Although deSigned primarily as a fixed voltage regulator, these deVices can be used with external components to obtain adjustable voltages and currents. This series of deVices can be used with a series pass transistor to supply up to 15 amperes at 5.0 volts. • Output Current • Available with 2% Output Voltage Tolerance In K SUFFIX METAL PACKAGE CASE 1 (TO-3 Type) Pm 1 2 CASE (Bottom View) Excess of 3.0 Amperes • No external Components Requ"ed • Internal Thermal Overload Protection T SUFFIX PLASTIC PACKAGE (LM323 and LM323A) • Internal Short-Circuit Current Limiting • Output TranSistor Safe-Area Compensation • Thermal Regulation and Ripple Rejection Have Specified Limits CASE 221A (TO-220) Pin 1 2. 3 MAXIMUM RATINGS Value Unit Vdc Input Voltage Vm 20 Power DISSipation PD Internally Limited TJ -55 to +t 50 -25 to +150 Oto+125 °C Tsto -65 to +150 °C T solder 300 °C Operating Junction Temperature Range Storage Temperature Range Lead Temperature (Soldering, las) LMt23, A LM223, A LM323, A (Heatslnk surface connected STANDARD APPLICATION In pu t $ M 1 2 3 , A Output ORDERING INFORMATION Output Voltage 1 INPUT 2 GROUND OUTPUT to Pm 2) Symbol Rating Tolerance Junction Temperature Range LM123K LM123AK 6% -55 to +150 oC LM223K LM223AK 6% 2% -25 to +150°C LM323K LM323AK 4% o to +125°C LM323T LM323AT 4% 2% Device INPUT OUTPUT GROUND Package Metal Power 2% Cin' 0.33 pF CO" A common ground IS required between the input and the output voltages. The input voltage must remam tYPically 2.5 V above the output voltage even dunng the low point on the input ripple voltage * ;: : Cin IS reqUired if regulator IS located an appreciable distance from power supply filter. (See Applications Information for details.) 2% Plastic Power 191 ** = Co is not needed for stability; however, it does improve transient response. LM123, LM123A, LM223, LM223A, LM323, LM323A ELECTRICAL CHARACTERISTICS (TJ: Tlow to Thigh [see Note Characteristic Symbol LM123/LM223 Typ Max Min Min LM323 Typ Max Unit Vo 4.9 5.0 5.1 47 5.0 5.3 4.8 5.0 52 V Vo 4.8 50 52 4.6 5.0 54 475 5.0 525 V Regime - 1.0 15 - 10 25 - 10 25 mV Reg'oad - 10 50 - 10 100 - 10 100 mV Regtherm - 0.001 001 - 0002 003 - 0002 0.03 %VO/W Ie - 35 10 - 35 20 - 35 20 mA VN - 40 - - 40 - - 40 - ~Vrms RR 66 75 - 62 75 - 62 75 - de - 4.5 55 - - 45 5.5 - - 45 55 - 5 - - 35 - - 35 - - 35 mV ROJC - 20 - - 20 - - 2.0 - °C/W Output Voltage (VIn: lJ unless otherwise specified) LM 123A/LM223AI LM323A Max Min Typ 7 5 V, 0,,;; lout";; 3.0 A, TJ : 25°C) Output Voltage (75 V";; V,n";; 15 V,O";; lout";; 3.0 A, P ~ Pmax [Note 2]) Lme Regulation (75 V,,;; VIn ";; 15 V, TJ: 25°C) (Note 3) Load Regulation (V in : 7.5 V, 0";; lout";; 3.0 A, TJ : 25°C) (Note 3) Thermal Regulation (Pulse: 10 ms, p: 20 W, TA: 25°C) QUiescent Current (75 V,,;; VIn ";; 15 V, 0";; lout";; 3 0 A) Output NOise Voltage (10 Hz";; f";; 100 kHz, TJ: 25°C) Ripple Rejection (B.O V::;;; Vin ::;;; 18 V, 'out::: 2 0 A. f: 120 Hz, TJ: 25°C) Short CirCUIt Current Limit (VIn: (VIn : ISC 15V, TJ:25°C) 7 5 V, TJ: 25°C) Long Term Stability Thermal ReSistance Junction to Case A - (Note 4) Note 1 Trow = -55°C for LM123, A Thigh::: +150oC for LM123, A : -25°C for LM223. A O°C for LM323, A : +150o C for LM223, A : +125°C for LM323, A Note 3 Load and line regulation are specified at constant Junction tern· perature Pulse testing IS required With a pulse Width ~ 1 0 msand a duty cycle ~ 5%. Note4. Without a heat Sink, the thermal resistance (R 6JA) Is35°C/Wfor the TO·3, and 65°C/Wforthe TO·220 packages With a heat Sink, the effective thermal resistance can approach the specified values of 2 0 °C/W, depending on the effiCiency of the heat Sink. Note 2. Although power diSSipation IS rnternally limited, specificatIOns apply only for P ~ Pmax Pma . : 30 W for K (TO-3) package Pmax = 25 W for T (TO-220) package VOLTAGE REGULATOR PERFORMANCE The performance of a voltage regulator is specified by Its Immunity to changes In load, Input voltage, power dissipation, and temperature. Line and load regulation are tested with a pulse of short duration « 100 I'S~ and are strictly a function of electrical gain. However, pulse widths of longer duration (> 1.0 ms) are sufficient to affect temperature gradients across the die. These temperature gradients can cause a change in the output voltage, in addition to changes caused by line and load regulation. Longer pulse widths and thermal gradients make It desirable to specify thermal regulation. Thermal regulation IS defined as the change in output voltage caused by a change in diSSipated power for a specified time, and is expressed as a percentage output voltage change per watt. The change in diSSipated power can be caused by a change In either the input voltage or the load current. Thermal reg ulatlon IS a function of I.e. layout and die attach techniques, and usually occurs within lams of a change In power dissipatIOn. After lams, additional changes In the output voltage are due to the temperature coefficient of the device. Figure 1 shows the line and thermal regulation response of a typical LM 123A to a 20 watt Input pulse. The variation of the output voltage due to line regulation is labeled and the thermal regulation component is labeled Figure 2 shows the load and thermal regulation response of a typical LM 123A to a 20 watt load pulse. The output voltage variation due to load regulatIOn is labeled and the thermal regulation component IS labeled 0. CD 192 CD 0. LM123, LM123A, LM223, LM223A, LM323, LM323A SCHEMATIC DIAGRAM Input OZ6 3 Ok 03 10pF 10k 300 OZ3 13 012 zoo 50 Output 840 72 k 06 56V 17k Gnd FIGURE 1 - :;;- LINE AND THERMAL REGULATION FIGURE 2 - LOAD AND THERMAL REGULATION 18 V ~­ :::,w 0..<0 ~- :::." z .. -.!:i >5~ B.O V 0..~~ :::.Z OW .d~ ~:::. -S>u t. TIME 12.0 ms/div.1 t TIME (2.0 ms/div·1 LM123A Vo = 5.0 V Vin = 15 lout = 0 A_2.0 A-O A LM123A Vo = 5.0 V Vin = 8.0 V -18 V-8.0 V / o ? 490 -90 -50 -10 30 70 110 150 10-3 10-4 10 10 190 100 10k TJ. JUNCTION TEMPERATURE (OC) i 0 0.. 0.. I I--- f- Yin = 10 V ~ 40 ~ f- ~ 0; ~ z \ Co = 0 TJ = 25°C 20 10 10 ~ 0: ~ 0.. 0.. \ 100 10k 10k 60 1--- 0; r--- or' 0: 1\ \ I lOOk 40 10M 10M 30 0.01 100M I. FREOUENCY (Hz) 0 0 0 JJ TJ = 150°C -\ j \ IJ-. U 01 1.0 10 5.0 TJ 1= TJ = 25°C « 1TJ = 25°e !i; ~ 3.0 ~ = 150JC ..,=> !i5 2. 0 .., 'out = 2.0 A- ~ :.L1...1 I ~ g TJ = -we ~l TJl250e I o\; I ~55JC j 4. 0 ~ i' TJ = 150°C " 5.0 11m FIGURE 8 - QUIESCENT CURRENT versus OUTPUT CURRENT I TJ = -55°C /I Vin= 10V Co = 0 1= 120 Hz TJ = 25°C 'out. OUTPUT CURRENT (A) FIGURE 7 - QUIESCENT CURRENT versus INPUT VOLTAGE 40 100M - 80 o ~ lout = 30 A 10M r---- ~ / z o 10M 100 t ;;- I---- lOOk FIGURE 6 - RIPPLE REJECTION versus OUTPUT CURRENT 'out = 50 rnA ~ 80 10k I. FREOUENCY (Hz) FIGURE 5 - RIPPLE REJECTION versus FREQUENCY 100 J Vi~ =1 10 ~ .rP 1.0 I I I 10 15 0 0.01 20 Vin. INPUT VOLTAGE (Vdc) I 0.1 1.0 'out. OUTPUT CURRENT (A) 194 10 LM123, LM123A, LM223, LM223A, LM323, LM323A FIGURE 10 - SHORT CIRCUIT CURRENT FIGURE 9 - DROPOUT VOLTAGE 2.5 I-- B0 I ,In - lout = 3 0 A --- - - r::- ""- r-- lout = IDA .......::..L ~ ~- ---J-=r:- I- I~ut ='0 5 A - I-- 6Vo = 50 rnV 0.5 -90 o -50 -10 70 30 110 50 190 150 FIGURE 12 - I ,I lout = 150 rnA _ Co = 0 TJ = 25°C 4 3 r- '" r--- o'=' > 2 VI~ = 10 'V 1 Co = 0 TJ = 25°C 0 5~ ~ ~-O of:: I ~~-o 2 2 <10 4 5 ? ? 0 0 5 5 0 0 f:: \ \ 40 FIGURE 14 - MAXIMUM AVERAGE POWER DISSIPATION FOR LM323K ~ 40 z OSA of Heat Sinks 0SA of Heat Sinks 0 f:: MaXimum Amblent_+-_-I ;;: u; ~ U> Q Q co co ~ ~ > ---o-:; 10k 1 k The LM123, A regulator can also be used as a current source when connected as above ReSistor R determines the current as follows 5V 10 = 610 == 0.7 R + IQ Vo. 8.0 V 10 20 V V in - Vo ~ 2 5 V mA over line, load and temperature changes '0'" 3.5 mA The addition of an operational amplifier allows adjustment to higher or Intermediate values while retaining regulation characteristics The mini- For example, a 2-ampere current source would require R to be a 2.5 ohm, 15 W resistor and the output voltage compliance would be the Input voltage less 7 5 volts mum voltage obtainable With thiS arrangement IS 3 0 volts greater than the regulator voltage FIGURE 18 - CURRENT 800ST WITH SHORT·CIRCUIT PROTECTION FIGURE 17 - CURRENT BOOST REGULATOR 2N4398 2N4398 or Equlv '"."'~ ,M'''A ~o,"", 1.0l'F:J 1 or Equlv Input R :J011'F The LM 123, A series can be current boosted with a PNP transistor. The The circuit of Fig ure 17 ca n be modified to provide supply protection against short CirCUIts by adding a short-circuit sense resistor, RSC' and an additional PNPtransistor. The current sensing PNP must be able to handle the short-cIrcuit current of the three-terminal regulator. Therefore, an eightampere plastic power transistor is specified. 2N4398 provides current to 15 amperes. Resistor R In conjunction with the VBE of the PNP determines when the pass transistor beginS conducting; thiS CIfCUlt IS not short-circuit proof. Input-output differential voltage minimum is Increased by the VBE of the pass tranSistor. 196 ® LM137 LM237 LM337 MOTOROLA Specifications and Applications Information 3-TERMINAL ADJUSTABLE OUTPUT NEGATIVE VOLTAGE REGULATOR The LM 137/237/337 are adJustabJe 3-terminal negative voltage regulators capable of supplying In excess of 1.5 A over an output voltage range of -1.2 V to -37 V These voltage regulators are exceptionally easy to use and require only two external resistors to set the output voltage. Further, they employ internal current limiting, thermal shutdown and safe area compensation, making them essentially blow-out proof. The LM137 series serve a wide variety of applications Including local, on-card regulation. This device can also be used to make a programmable output regulator; Of, by connecting a fixed resistor between the adjustment and output, the LM137 series can be used as a precision current regulator. 3-TERMINAL ADJUSTABLE NEGATIVE VOLTAGE REGULATOR SILICON MONOLITHIC INTEGRATED CIRCUIT K SUFFIX METAL PACKAGE CASE 1 (TO-3 Type) (Bottom View) Case • Output Current In Excess of 1.5 Ampere In TO-3 and TO-220 Packages • Output Current in Excess of 0.5 Ampere In TO-39 Package • Output Adjustable Between -1.2 V and -37 V • Internal Thermal Overload Protection • Internal Short-Clrcult-Current Limiting, Constant with Temperature • Output Transistor Safe-Area Compensation • Floating Operation for High Voltage Applications • Standard 3-Lead Transistor Packages • Eliminates Stocking Many Fixed Voltages IS Input Pins 1 and 2 electrically iSOlated from case. Case is third electrical connection. T SUFFIX PLASTIC PACKAGE (LM337 only) CASE 221A (TO-220) Pin 1 Adjust PH,2 V in Pin 3 V out Heatsink surface connected to Pin 2 STANDARD APPLICATION H SUFFIX METAL PACKAGE CASE 79 R2 (TO 39) R1 120 ladj ". . . ."!Jj C •• o Adjust (Bottom View) Pin 1 Adjust Pin 2 Output Pin 3 Input ORDERING INFORMATION Civic. ·ein is required if regulator is located more than 4 inches from power supply filter. A 1 ~F solid tantelum or 10 ~F aluminum electrolytic is recommended. BC Ois necessary for stability, A 1 ,uF solid tantalum or 10,uF aluminum electrolytic is recommended, 197 LM137H LM137K LM237H LM237K LM337H LM337K LM337T Temperature Ringe Plcklge to +1 SOoC to +160 Cl C to +1 SOoC to t-1 60@C TJ"" O@Clo+12S e C TJ" Q"C to +126"C TJ ~ OtlC 10 +126°C Metal Can Metal Power Metal Can Metal Power Metal Can Metal Power Pioslie Power TJ < ~56(JC TJ' ~56°C TJ' ~26°C TJ" -26°C LM137, LM237, LM337 MAXIMUM RATINGS Rating Input-Output Voltage Oifferentlal Symbol Value Unit VI-Va 40 Vdc Po Internally Limited TJ -55 to +150 -25 to +150 Oto+125 °C Tstg -65 to +150 °C Power DisSipation Operatmg JunctlOn Temperature Range LM137 LM237 LM337 Storage Temperature Range ELECTRICAL CHARACTERISTICS (IVI- Vol = 5 V, 10=0.5Afor KandTpackages, 10=0.1 Alar Hpackage, TJ= TlowtoThlghlsee r~ote 1]. Characteristic Line Regulation (Note 3) TA =25°C, 3 V';; lVI-Vol,;;; 40 V Load Regulation (Note 3), TA =26°C, 10 mA ';;'10';;; I max IVai ,;;;5V IVol;.SV Thermal Regulation 10 mS Pulse, TA =25°C Adj~stment Pin Current Adjustment Pin Current Change 2.5 V,;; lVI-Vol,;; 40 V, 10 mA,;; IL ';;-I max, PO';; Pmax , TA = 25°C Relerence Voltage (Note 4) 3 V';; lVI-Vol,;;; 40 V, 10 mA'';' 10";; I max , PO';; Pmax , TA =25°C Tlow to Thigh Line Regulation (Note 3) 3 V';;; lVI-Vol ,,;;40V Load Regulation (Note 3) 10 mA,;; 10';;; Imax IVai,;;; 5V IVai;. 5 V Temperature Stability (Tlow";; TJ";; Thiah) Minimum Load Current to Maintain Regulation (lVI-Vol,;;; 10 V) (lVI-Vol,;;; 40 V) Maximum Output Current lVI-Vol,;; 15 V, PO';;; Pmax K and T Packages H Package lVI-Vol ,;; 40 V, Po';;; Pmax , TJ = 25°C K and T Packages H Package Imax and Pmax per Note 2. unless otherwise specIfied) Figure Symbol 1 Regline 2 Regload Min - LM137/237 Typ Max - 0.01 0.04 Unit %/V - 15 0.3 250.5 - - 15 0.3 50 1.0 mV %VO 0.003 0.04 %VO/W 65 100 "A 2.0 5.0 "A - 0.002 0.02 3 1,2 ladj - 65 2.0 100 "'dadj 3 Vrel 2 Regload 3 TS 3 ILmin 5.0 - - V -1.225 -1.20 - -1.250 -1.25 -1.275 -1.30 0.02 0.05 - 20 0.3 - 0.6 50 1.0 - - 1.2 2.5 3.0 5.0 3 Max 0.02 Regtherm Reglin", LM337 Typ 0.01 - 1 Min -1.213 -1.20 - -1.250 -1.25 -1287 -1.30 0.02 0.07 %/V - 20 0.3 mV %VO - 0.6 70 1.5 - - 1.5 2.5 6.0 10 - I max RMS Noise, % 01 Va TA =25°C, 10Hz';; I';; 10kHz - N Ripple Rejection, Va =-10 V, I - 120 Hz (Note 5) Without Ca~ Cad' =10" Long Term Stability, TJ =Thigh (Note 6) TA = 25°C Iqr Endpoint Measurements Thermal Resistance Junction to Case H Package (TO-39) K Package (TO-3) T Package (TO-220) 4 RR A 1.5 0.5 2.2 0.8 - 0.24 0.15 0.4 0.20 - 0.003 S - R6JC 1.5 0.5 2.2 0.8 - 0.15 0.10 0.4 0.20 - - 0.003 ~ - - - %VO dB 3 %VO mA - - - NOTES. (1) Tlow =-55°C for LM137 Thigh =+15QoC for lM137 ::: -25°C for LM237 ::: +150°C for LM237 OOC for LM337 = +125°C for LM337 (21 Imax = 1 5 A for K (TO-3) and T (TO-220 Packages = 0.5 A for H (TO-39) Package Pmax = 20 W for K (TO-31 and T (TO-2201 Packages = 2 W for H (TO-39) Package (3) Load and line regulation are speCified at a constant Junction temperature. Pulse testing With a low duty cycle IS used Change in Va because of heating effects IS covered under the Thermal Regulation specification. (4) Selected devices with tightened tolerance reference voltage available. - - - 77 0.3 1.0 66 - 12 2.3 15 3.0 - 60 66 - 60 77 - - 0.3 1.0 12 2.3 4.0 15 3.0 %/l.0k Hrs. °C/W - - - - (5) CadJ- when used, IS connected between the adjustment pin and ground (6) Since Long Term StabIlity cannot be measured on each devIce before shipment, thiS speCIfication IS an engineering estimate of average stability from lot to lot. (7) Power dissipation Within an I C. voltage regulator produces a temperature gradient on the die. affect 109 Individual I C components on the die. These effects can be minimized by proper Integrated CirCUit design and layout techniques. Thermal Regulation IS the effect of these temperature gradients on the output voltage and IS expressed 10 percentage of output change per wan of power change in a specified time 198 LM137, LM237, LM337 SCHEMATIC DIAGRAM 60 -- loot ~ 25k~ X" 810 ~ Adlust 2k L-+-- r1 0 0 10 k r' u. f j¥ 60k I~ ~ .-1 15 pF 100k 18 k 0 0 ro ~ ,) "' N h.. 2k I f/ ~ "- "~ f# 5k L.....t 750 ~ H: 4k f/ ho.. " -Q 6k K ~ ho.. 100 ~~ )-~~ H:i: Y: ~ 100 pF , 0 N 100k ~ en 4k 500 N 24 k 30 k >--"Nv- 240 01: 2 pF ,n N ~ ~ 50k .,. 600 r h.. 18 k 5 pF ~ 8k 220 ro u. 500 15 o. 2 15 155 O. 05 FIGURE 1 - LINE REGULATION AND -'lodi/LiNE TEST CIRCUIT R2 1% 1.0 "F 1 I'F R1 * Pulse Testing Required: 1 % Duty Cycle is suggested. V out 120 1% -, r- u ____ 199 VOH VOL LM137, LM237, LM337 FIGURE 2 - LOAD REGULATION AND :'Iad/LOAD TEST CIRCUIT R2 1% * Pulse Testing requ Ired: 1% Duty Cycle is suggested. ..JL RL (max. Load) -Va (min. Load) Va Load Regulation (mV) = Va (min. Load) - Va (max. Load) Load Regulation (%V o ) Va = (max. Load) (min. Load) - Va (max. Load) Va (min. LO~d) FIGURE 3 - STANDARD TEST CIRCUIT R2 1% Va 120 To Calculate R2: R2=(~-1)Rl Vref Pulse Testing Required. This assumes lad) IS negligible. 1 % Duty Cycle is suggested. FIGURE 4 - RIPPLE REJECTION TEST CIRCUIT i J, -1...+ R2 Cin Cad] 1'10J..LF 1% I r- 10 I'F Adjust R1 Vin + CO I I LM137 I 01' 120 A~ 1 I'F Va RL 1N4002 V out I va ~ 1.25 14.3V ____~ 4.3 V - ___' ___ ~ *01 Discharges Cadi jf Output is shorted to Ground. f=120Hz 200 v 100 LM137, LM237, LM337 FIGURE 6 - CURRENT LIMIT FIGURE 5 - LOAD REGULATION 0.2 --- ~ - -- w to -0.2 ~ -0.4 z w to "'" -0.6 0 > ~ -0.8 '"6 -1.0 f0 > ~ VI ~ .. _.- "'""'-\ ~ ~ ~ i:5 e- '" r- ~ ~ IL -15 V !; 1.5 A o _0 1 I o -1.4 -50 -25 0 25 50 75 100 125 TJ, JUNCTION TEMPERATU RE (oC) 150 T o ~ - -- - 75 ~ '"z 70 ~ 65 u 0: i'-- r-- ~ 60 f- "-'" H- Packaged DeVices - --- '.... - ~" ~~ 0-::-- - ----~--- -- - - 10 20 30 VI - V O' INPUT - OUTPUT VOLTAGE DIFFERENTIAL (Vdcl FIGURE 8 - DROPOUT VOL TAGE ~ f- ~ I.l FIGURE 7 - ADJUSTMENT PIN CURRENT 80 ;;' 3 ~ -5~OC TJ ~ 25 0 C TJ ~ 150 0 C T- and K- Packaged Dev!ces § I--- TJ -- 0.5 A ~ VO~·10V -1.2 Z :;: § '"-c ::- ~ 55 !; 0 50 I ~ -- 45 '" 40 ·50 ·25 1.5 25 50 75 100 TJ,JUNCTION TEMPERATURE (oC) 125 150 ·50 -25 50 75 100 25 TJ, JUNCTION TEMPERATURE (oC) - 1.8 ;;' ~1.26U 5 w ;o - ~ 1.250 ~ r--. g § ~ ~ 1.2 '"u 1.0 '"d f-- f- -50 -25 25 50 75 100 125 TJ,JUNCTION TEMPERATURE (oC) . ."/ V 0.6 o 150 ~ of/' TJ ~ 150 0 C ~ 0.8 0.2 I-55 a C ~ )"- F- -- d> 0.4 " > T ,............ I-- TJJ ~ 25 0 C 1.6 1.4 g ~ 1.240 1.230 150 FIGURE 10 - MINIMUM OPERATING CURRENT FIGURE 9 - TEMPERATURE STABILITY 1.270 to 125 ----: I;?' I o 10 20 30 40 VI - VO' INPUT - OUTPUT VOLTAGE DIFFERENTIAL (Vdcl 201 40 lM137, lM237, lM337 FIGURE 11 - RIPPLE REJECTION VS OUTPUT VOL TAGE FIGURE 12 - RIPPLE REJECTION VS. OUTPUT CURRENT 100 100 Cadi'" 10 pF ~ ;'5 i3 40 VI -Vs=5V IL "50 mA I" 120 Hz TJ "250C - ~- 20 o0 -10 -5 I, i W,thoul Cadi u w w 60 ~ w I ~ ~ ~ ir' ~ ,... I WIthout Cadi r--- ~ I I Cadi" 10 pF 80 0 - '-..... 60 w ~ ~ ~ -z 80 r---r- -20 -15 40 ~ ~ VI" -15 V 20 r-- Vo"-:OV I" 120 Hz r-- T =25°C -25 -30 j r o -40 -35 I 0.1 001 10 , OUTPUT Vo, OUTPUT VOLTAGE (VI FIGURE 13 - RIPPLE REJECTION VS. FREQUENCY 1 CURRENT (AI 10 FIGURE 14 - OUTPUT IMPEOANCE 100 ~ 6 ~ 80 ./. ~ 60 ~ ~ COld] '" 10 pF ""- Without Cadi"\. 40 ~ r...... ""'" ~ w '\ VI" - t5 V 20 r--V O "-IDV r---IL "500 mA TJ " 25 u c o 10 VI" -15 V VO --l0V IL "500 mA Cl " lpF TJ - 25°C '\. ....... '\. ~ Cad] - 10,uF 10- 3 1M lOOK 10K I, FREQUENCY (Hzl lK 100 " '" 10M w 0:'" ,...> 0 2 ,...,... >" ",0: ~- .8 4 2 0 ~ -0. 2 0: ~;; -0. 4 0- >w ~~ ~ 23 -0 .5 ~- -1. a 0 A J Wllhout Cadi f\\ ,,, -I ' \ Cadi "110 pF :nI \ ,,'" 0.2 ~> "'w 6 > <1 \ /'\ 1 \ ~~ 00 -0.2 ,... ~ -0.5 O~ S~ -1.0 40 -2J -1.5 I Without Cadi \ I \-- I '-'" I ~ \ \ vl"-15V VO"-IOV INL "SOmA TJ" 25°C C\"l P F 1 10 202 '- \Cadi - 10 pFI -0.4 ~ VO"-10V IL" 50mA TJ " 25°C CL" 1 pF 10 0.6 0.4 -0.6 30 1M lOOK FIGURE 16 - LOAD TRANSIENT RESPONSE FIGURE 15 - LINE TRANSIENT RESPONSE 6 10K 1K I, FREQUENCY (Hzl 100 10 / / V 30 40 LM137, LM237, LM337 APPLICATIONS INFORMATION BASIC CIRCUIT OPERATION The LM137 IS a 3-termlnal floating regulator. In operation, the LM137 develops and maintains a nomlnal-1 25 volt reference (Vref) between ItS output and adjustment terminals. This reference voltage is converted to a programming current (lpROG) by R1 (see Figure 17). and this constant current flows through R2 from ground. The regulated output voltage is given by: returned near the load ground to provide remote ground sensing and Improve load regulation EXTERNAL CAPACITORS A 1 Jl.F tantalum Input bypass capacitor (C ,n ) IS recommended to reduce the sensitivity to Input line Impedance The adjustment terminal may be bypassed to ground to Improve ripple re]ectlon. ThiS capacitor (Cad]) prevents ripple from being amplified as the output voltage IS Increased A 10 Jl.F capacitor should Improve ripple re]ectlon about 15 dB at 120 Hz In a 10 volt application An output capacitor (Co) In the form of a 1 Jl.F tantalum or 10 Jl.F aluminum electrolytiC capacitor IS required for stability Since the current into the adjustment terminal (lad]) represents an error term in the equation, the LM137 was designed to controlladj to less than 100 Jl.A and keep It constant. To do thiS, all quiescent operating current is returned to the output terminal. This Imposes the requirement for a minimum load current. If the load current IS less than thiS minimum, the output voltage will increase. PROTECTION DIODES When external capacitors are used With any I C regulator It IS sometimes necessary to add protection diodes to preve nt the capacitors from dlscharg I ng th roug h low current POints Into the regulator Figure 18 shows the LM137 With the recommended protection diodes for output voltages In excess of -25 V or high capacitance values (Co> 25 Jl.F, Cad) > 10 Jl.F) Diode D1 prevents Co from discharging thru the I C dUring an Input short CirCUit Diode D2 protects against capacitor Cad] discharging through the I C dUring an output short circuit. The combination of diodes D1 and D2 prevents Cad] from discharging through the I C. dUring an Input short CirCUit Since the LII.1137 IS a floating regulator, It IS only the voltage differential across the CirCUit that IS Important to performance, and operation at high voltages with respect to ground IS possible FIGURE 17 - BASIC CIRCUIT CONFIGURATION , -J, ~ +R2 ladl Ad,ust V ,n LM137 , 'pROG ; I' Vre ! R1 a C \ I vaut FIGURE 18 - VOLTAGE REGULATOR WITH PROTECTION DIODES IV \. out V re ! = -1 25 V Typically LOAD REGULATION The LM 137 IS capable of providing extremely good load regulation, but a few precautions are needed to obtain maximum performance. For best performance, the programming resistor (R1) should be connected as close to the regulator as possible to minimize line drops which effectively appear In series with the reference, thereby degrading regulation. The ground end of R2 can be D1 1N4002 203 LM137M LM237M LM337M @ MOTOROLA Specifications and Applications Information MEDIUM-CURRENT 3-TERMINAL ADJUSTABLE NEGATIVE VOLTAGE REGULATOR 3-TERMINAL ADJUSTABLE OUTPUT NEGATIVE VOLTAGE REGULATOR The LM137M/237M/337M are adjustable 3-terminal negative voltage regulators capable of supplying in excess of 500 mA over an output voltage range of -1.2 Vto -37 V. These voltage regulators are exceptionally easy to use and require only two external resistors to set the output voltage. Further, they employ internal current limiting, thermal shutdown and safe area compensation, making them essentially blow-out proof. The LM 137M series serve a wide variety of applications including local, on-card regulation. This device can also be used to make a programmable output regulator; or, by connecting a fixed resistor between the adjustment and output, the LM137M series can be used as a precision current regulator. • Output Current in Excess of 500 mA • Output Adjustable Between -1.2 V and -37 V • Internal Thermal Overload Protection • Internal Short-Circuit-Current Limiting • Output Transistor Safe-Area Compensation • Floating Operation for High Voltage Applications SILICON MONOLITHIC INTEGRATED CIRCUIT R SUFFIX METAL PACKAGE CASE 80 (TO-66 Type) (Bottom View) Case is input Pins 1 and 2 electrically isolated from case. Case is third electrical connection. • Standard 3-Lead Transistor Packages • Eliminates Stocking Many Fixed Voltages T SUFFIX PLASTIC PACKAGE (LM337M only) CASE 221A (TO-220) STANDARD APPLICATION Co ** I "F Adjust Vin Pin 3 Vout -Yin 0--.-CH ~~~~-~~-----<>-Vout Heatsink surface connected to Pin 2 ·Cin is required if regulator is located more than 4 inches from power supply filter. A 1 ~F solid tantalum or 10 JAF aluminum electrolytic is recommended. -*C o is necessary for stability. A 1 J.AF solid tantalum or 10 IJ.F aluminum electrolytic is recommended. R2 Vout =-1.25V(1 +R1) 204 ORDERING INFORMATION Device LM137MA LM237MA LM337MA LM337MT Temperature Range TJ - 55°C to +150oC 25°C to +150oC TJ TJ - OOC to +125°C TJ OOC to +125°C Package Metal Power Metal Power Metal Power Plastic Power LM137M, LM237M, LM337M MAXIMUM RATINGS Rating Input-Output Voltage. Differential Svmbol Value Unit VI-Va 40 Vdc Po Internally Limited TJ -55 to +150 -25 to +150 o to +125 °C Tstg -65 to +150 °C Power Dissipation Operating Junction, Temperature Range LM137M LM237M LM337M Storage Temperature Range ELECTRICAL CHARACTERISTICS IIVI- Vol = 5.0 V. 10 = 0.1; TJ = Tlow to Thigh [see Note 1). Pmax per Note 2. unless otherwise specified.) Characteristic Figure Symbol Line Regulation INote 3) TA = 25°C. 3.0 V"; lVI-Vol,,; 40 V 1 Regline Load Regulation INote 3). TA = 25°C. lOrnA"; 10"; 0.5 A IVai,,; 5.0V IVai;;. 5.0V 2 Regload Thermal Regulation 10 mS Pulse. TA = 25°C - LM137M/237M Min Typ Max Min LM337M Typ Max Unit 0.01 0.02 - 0.01 0.04 %/V - 15 0.3 25 0.5 - 15 0.3 50 1.0 mV %VO Regtherm - 0.002 0.02 - 0.003 0.04 %VO/W - 3 lad' - 65 100 - 65 100 J'A 1.2 61adj - 2.0 5.0 - 2.0 5.0 J'A Reference Voltage INote 4) 3.0V,,;IVI-Vol";40V.10mA";10,,;0.5A. PO"; Pmax . TA = 25°C Tlow to Thigh Line Regulation INote 3) 3.0 V"; lVI-Vol ,,; 40 V 3 Vref -1.250 -1.25 -1.275 -1.30 -1.213 -1.20 -1.250 -1.25 -1.287 -1.30 1 Regline - 0.02 0.05 - 0.02 0.07 %N Load Regulation INote 3) 10 rnA"; 10";0.5A IVoI,,; 5.0 V IVai;;. 5.0 V 2 Regload - 20 0.3 50 1.0 - - 20 0.3 70 1.5 mV %VO Temperature StabilitylTlow"; TJ"; Thigh) 3 TS - 0.6 - 0.6 - Minimum Load Current to Maintain Regulation I lVI-Vol ,,; 10 V) I lVI-Vol ,,; 40 V) 3 ILmin %VO rnA - 1.2 2.5 3.0 5.0 - - 1.5 2.5 6.0 10 Maximum Output Current lVI-Vol,,; 15 v. PO"; Pmax lVI-Vol = 40 V. PO"; Pmax . TA = 25°C 3 0.5 0.15 0.9 0.25 - 0.5 0.1 0.9 0.25 - RMS Noise. % of Va TA= 25°C. 10 Hz";f"; 10kHz - - 0.003 - - 0.003 - Adjustment Pin Current Adjustment Pin Current Change 2.5 V"; lVI-Vol ,,; 40 V. lOrnA"; IL"; 0.5 A. PO"; Pmax . TA = 25°C Ripple Rejection. Va = -10 V. f INote 5) Without Cadj Cad' = 10 J'F = 120 Hz V -1.225 -1.20 4 - A Imax N dB RR Long Term Stability. TJ = Thigh INote 6) TA = 25°C for Endpoint Measurements 3 S Thermal Resistance Junction to Case R Package ITO-66) T Package ITO-220) - ReJC %VO - 60 - - 60 66 77 - 66 77 - - 0.3 1.0 - 0.3 1.0 - 7.0 - - 7.0 7.0 - %11.0 k Hrs. °C/W NOTES: (1) Tlow = -55°C for LM137M Thigh::: +150 0 C for LM137M ::: -25°C for LM237M ::: +150°C for LM237M O°C for LM337M ::: +125°C for LM337M (2) P max =75 W (3) Loadand Hne regulation are specified atconstantjunctlOn temperature. Changes In Va due to heating effects must be taken Into account separately. Pulse testing With low duty cycle is used. - (4) Selected devices with tightened tolerance reference voltage available. (5) Cadi' when used, IS connected between the adjustment pin and ground. (6) Since Long Term Stability cannot be measured on each deVice before shipment, this speCificatIOn is an engineering estimate of average stability from lot to lot. 205 LM137M, LM237M, LM337M SCHEMATIC DIAGRAM 60 Adjust 100 ~ \ 2.5k 2k 810 r(lk L-+- r"-J Vout ...-i ~" 5k J.# 60k l~ (1 ~ ...-" 18 k 0 0 a) t .. 25 of 2k V f... ~ J ~ .--r 4k V ho. ~6 "~Q ~ H8: f{H:: ~O l{ 2.9 k V 6.0k~ f... ~ 100 }r; 600 ~ 15pP " " 15pF lOOk 220 a) ~ ~ 750 0 0 10k r< ~!.O 100pF * k 240 15 2.4k 2.0 pF 0 ~ 5.0k lOOk 500 30k ~ 5.0 pF .-1 -" 0 N 4.0 ~ 18 k f... ~ H: '--- O. 2 15 155 500 O. FIGURE 1 - LINE REGULATION AND 1.5 .... -0.4 '" -1.2 = - ,...- ~ ~ 6VO~100mV 2.5 --------- 0 ~ ~ 0 2.0 > .... ii' 55 ~ 0 50 I I 5 .... U ----.. ---.. r-- ~ -25 25 50 75 100 TJ• JUNCTION TEMPERATURE 1°C) 125 0 > 1.0 150 -50 -25 :> 25 .5 ~ -- ~ ~ 1.240 0: i3 I- i 1.6 25 50 75 100 ~ 125 150 125 -- ~ , TJ ~ 150 aC ~ 0.8 o /' ~/ ".. 1.0 V c:! TJ.JUNCTION TEMPERATURE 1°C) f- j :5 0.6 150 -55°C 1.2 0.2 -25 100 TJ~25aC 1.4 _ri::J 0.4 -50 T) - 1.8 w 75 "i FIGURE 10 - MINIMUM OPERATING CURRENT ;;;0 1.250 50 ~20ImA"""" TJ. JUN CTiO N TEMPE RA TU RE 1°C) FIGURE 9 - TEMPERATURE STABILITY 2: 1.260 '" ~ o IL~500mA ~ IlL 1.270 1.230 IL~~ ~ 40 i ____ ii' 3- 45 -50 40 30 v~ = -5'V ~- .6 >!:! ~!C 0.2 2 0 ~ « '" 0.6 .8 .4 -0. 2 .I Il Without Cadi lfi \ "', ::oW .. ~ \ >w ~~ ~~ -0. 5 ~ -1.0 0 .... z W -0.5 00: ~~ -1.0 -' u 30 20 t, TIME ..:. 40 I~~ 209 -1.5 _. / V' I > 3 \ Cadi = 10 ~F -0.4 -0.6 VO=-IOV IL=50mA TJ = 25°C CL = I ~F 10 -0.2 I .I c.di =110 ~F .......... 1\ 0:4 00 .\ ~> -0.4 0- 2 0 /1 1M lOOK 10K IK f, FREQUENCY 1Hz) 100 10 ~ ~ \ VI =-15V VO=-IOV INL = 50 mA TJ = 250 C C~ = I ~FI 10 20 t, TIME I"~ I / / 3D 40 LM137M, LM237M, LM337M APPLICATIONS INFORMATION BASIC CIRCUIT OPERATION The LM137M is a 3-terminal floating regulator. In operation, the LM 137M develops and maintains a nominal -1.25 volt reference (Vretl between its output and adjustment terminals. This reference voltage is converted to a programming current (lpROG) by Rl (see Figure 17). and this constant current flows through R2 from ground. The regulated output voltage is given by: returned near the load ground to provide remote ground sensing and improve load regulation. EXTERNAL CAPACITORS A 1 !iF tantalum input bypass capacitor(Cin) is recommended to reduce the sensitivity to input line impedance. The adjustment terminal may be bypassed to ground to improve ripple rejection. This capacitor (Cadj) prevents ripple from being amplified as the output voltage is increased. A 10!iF capacitor should improve ripple rejection about 15 dB at 120 Hz in a 10 volt application. An output capacitor (Co) in the form of a 1 !iF tantalum or 10!iF aluminum electrolytic capacitor is required for stability. R2 Vout = Vref (1 + R1) + ladjR2 Since the current into the adjustment terminal (ladj) represents an error term in the equation, the LM137M was designed to contro"adj to less than 1OO!iA and keep it constant. To do this. all quiescent operating current is returned to the output terminal. This imposes the requirement for a minimum load current. If the load current is less than this minimum, the output voltage will increase. Since the LM137M is a floating regulator, it is only the voltage differential across the circuit that is important to performance, and operation at high voltages with respect to ground is possible. PROTECTION DIODES When external capacitors are used with any I.C. regulator it is sometimes necessary to add protection diodes to prevent the capacitors from discharging through low current points into the regulator. Figure 18 shows the LM 137M with the recommended protection diodes for output voltages in excess of -25 Vor high capacitance values (Co> 25 !iF. Cadj > 10 !iF). Diode Dl prevents Co from discharging thru the I.C. during an input short circuit. Diode D2 protects against capacitor Cadj discharging through the I.C. during an output short circuit. The combination of diodes Dl and D2 prevents Cadj from discharging through the I.C. during an input short circuit. FIGURE 17 - BASIC CIRCUIT CONFIGURATION + -=1- - t R2 ladJ AdJustl Vin LM137M IpROG ;' Vre! I\ RI + Co \ I vout FIGURE 18 - VOLTAGE REGULATOR WITH PROTECTION DIODES VOU! Vre! c -1.25 V TYPIcally Co LOAD REGULATION The LM137M is capable of providing extremely good load regulation, but a few precautions are needed to obtain maximum performance. For best performance, the programming resistor (Rl) should be connected as close to the regulator as possible to minimize line drops which effectively appear in se'ries with the reference, thereby degrading regulation. The ground end of R2 can be D2 DI IN4002 210 VOU! ® LM140 series LM340 series MOTOROLA THREE-TERMINAL POSITIVE FIXED VOLTAGE REGULATORS 3-TERMINAL POSITIVE VOLTAGE REGULATORS The LM 140/340 series of three-terminal positive voltage regulators are monolithic integrated circuits designed for a wide variety of applications including local on-board regulation. Available in seven fixed output voltage options from 5.0 to 24 volts, these regulators employ internal current limiting, thermal shutdown, and safe area compensation - making them virtually blowout proof. The LM140/340 series is guaranteed to have line and load regulation that is a factor of two better than the 7800 series. Although the LM140/340 series was designed primarily as a fixed regulator, it can be used with external components to obtain adjustable voltages. • Output Currents in Excess of 1.0 A • Internal Thermal Overload Protection • Internal Short Circuit Limiting • Output Transistor Safe-Area Compensation K SUFFIX METAL PACKAGE CASE 1 ITO·3 TYPE) (bottom view) • No External Components Required • Available in Both Commercial and MilitaryTemperatureRanges PinS' and 2 electrically isolated from case, Case is third electrical connection. STANDARD APPLICATION ORDERING INFORMATION Device Voltage LM140K-5.0 LM140K-6.0 LM140K-8.0 LM140K-12 LM140K-15 LM140K-18 LM140K-24 5.0 6.0 8.0 12 15 18 24 Volts Volts Volts Volts Volts Volts Volts LM340K-5.0 LM340K-6.0 LM340K-8.0 LM340K-12 LM340K-15 LM340K-18 LM340K-24 5.0 Volts 6.0 Volts 8.0 Volts 12 Volts 15 Volts 18 Volts 24 Volts Temperature Range (TAl -55 -55 -55 -55 -55 -55 -55 to to to to to to to +125°C +125°C +125°C +125°C +125°C +125°C +125°C o to +70 oC o to +70°C o to +70 oC o to +70°C o to +70 oC o to +70°C o to +70 oC A common ground is required between the input and the output voltages. The input voltage must remain typically 2.0 V above the output voltage even during the low point on the input ripple voltage. * regulator is located an appreciable distance from power supply filter. ** 211 = Cin (solid tantalum) is required, if = Co is not needed for stability; however, it does improve transient response, If needed, its value should be greater than 0.1 I'F. LM140 Series, LM340 Series LM140 series/LM340 series MAXIMUM RATINGS (TA = +25°C unless otherwise noted.) Rating Value Symbol Input Voltage (5.OV-18 V) (24 V) Unit Vdc Vin 35 40 Power Dissipation and Thermal Characteristics (Metal Package) TA = +25 O C Derate above TA = +25°C Thermal Resistance. Junction to Air TC = +25 O C Derate above TC = +65 0 C (See Figure 2) Thermal Resistance. Junction to Case Storage Junction Temperature Range Operating Junction Temperature Range LM140 LM340 Po l/RBJA RIlJA Po l/RIIJC RBJC Internally Limited 22.5 45 Internally Limited 182 5.5 Tstg -65 to +150 Watts mW/oC °CIW Watts mW/oC °CIW °c °c TJ -55 to +150 to +125 o NOTES: 1. Tlow = -55°C for LM140 Thigh = +150 oC for LM140 = OoC for LM340 = +125°C for LM340 2. Losd and line regulation are specified at constant junction temperature. Changes in Vo due to heating effects must be taken into account separately. Pulse testing with low duty cycle is used. 212 LM140 Series, LM340 Series LM140/340 - 5.0 (Vin ELECTRICAL CHARACTERISTICS = 10 V, 10 =500 mA. TJ =Tlow to Thigh (Note 1), unless otherwise noted). Characteristic Output Voltage (TJ =+25°q 10 = 5.0 mA to 1.0 A Input Regulation (Note 2) 8.0 to 20 Vdc 7.0 to 25 Vdc (TJ =+25°C) 8.0 to 12 Vdc, 10 = 1.0 A 7.3 to 20 Vdc, 10 = 1.0 A (TJ Min Typ Max Unit Vo 4.8 5.0 5.2 Vdc - - 50 50 25 50 Regin =+25°q - Load Regulation (Note 2) 5.0 mA ~ 10 ~ 1.0 A 5.0 mA ~ 10 ~ 1.5 A (TJ =+25°C) 250 mA ~ 10 ~ 750 mA (TJ =+25°q Regload - - Output Voltage LM140 8.0~ Vin ~ 20 Vdc, 5.0 mA~ 10 ~ 1.0A, PO~ 15 W LM340 7.0 ~ Vin ~ 20 Vdc, 5.0 mA ~ 10 ~ 1.0 A. PO~ 15 W mV - mV 50 50 25 Vdc Vo Quiescent Current 10 = 1.0A LM140 LM340 LM140 (TJ =+25 O C) LM340 (TJ =+25°q 4.75 5.0 5.25 4.75 5.0 5.25 4.0 4.0 4.0 4.0 7.0 8.5 6.0 8.0 - 0.8 1.0 0.5 0.8 1.0 mA Ib - - - Quiescent Current Change 8.0 ~ Vin ~ 25 Vdc 7.0 ~ Vin ~ 25 Vdc 5.0 mA~ 10 ~ 1.0 A 8.0 ~ Vin ~ 20 Vdc, 10 = 1.0 A 7.5 ~ Vin ~ 20 Vdc, 10 = 1.0 A alb LM140 LM340 LM140, LM340 LM140 LM340 Ripple Rejection LM140 LM340 10 = 1.0 A (TJ =+25°C) LM140 LM340 Dropout Voltage Vin - Vo RO Short-Circuit Current Limit Output Noise Voltage (TA 10Hz ~ f ~ 100kHz mA - - - - 68 62 80 80 68 62 - - - 2.0 - Vdc 30 - m!l. - dB RR Output Resistance =+25°C) Average Temperature Coefficient of Output Voltage 10 = 5.0 mA Peak Output Current (TJ Symbol =+25°C) Input Voltage to Maintain Line Regulation (TJ 10 = 1.0A - - Ise - 2.0 Vn - 40 - p.V TCVO - ±0.6 - mV/oC - 2.4 7.3 - - Vdc 10 =+25°C) - A A NOTES: 1. Tlow = -55°C for LM140 Thigh = +150 0 C for LM140 = 0° C for LM340 = +1 25°C for LM340 2. Load and line regulation are specified at constant junction temperature. Changes in Vo due to heating effects must be taken into account separately. Pulse testing with low duty cycle is used. 213 LM140 Series, LM340 Series LM140/340 - 6.0 ELECTRICAL CHARACTERISTICS (Vin = 11 V, 10 = 500 mA. TJ = T,ow to Thigh (Note 1), unless otherwise noted). Cheracteridic Output Voltage ITJ = +25 O C) '0 = 5.0 mA to 1.0 A Symbol Min Typ Mex Unit Vo 5.75 6.0 6.25 Vdc - - 60 60 - - 60 Input Regulation INote 2) 9.0 to 21 Vdc 8.0 to 25 Vdc ITJ = +25°C) 9.0 to 13 Vdc, '0 = 1.0 A 8.3 to 21 Vdc, '0 = 1.0 A ITJ = +25°C) Regin Load Regulation (Note 2) 5.0 mAos;; '0 OS;; 1.0 A 5.0 mA EO; '0 EO; 1.5 A ITJ = +25°C) 250 mA EO; 10 EO; 750 mA ITJ = +25°C) Regload Output Voltage LMI40 9.0 EO; Vin EO; 21 Vdc, 5.0 mA EO; '0 OS;; 1.0 A, POEO;15W LM340 8.0 EO; Vin EO; 21 Vdc, 6.0 mAEO;loEO; 1.0A, POEO;15W 30 60 mV - - 60 30 5.7 6.0 6.3 5.7 5.0 6.3 - 4.0 4.0 4.0 4.0 7.0 8.5 6.0 8.0 - - 0.8 1.0 0.5 0.8 1.0 Vdc Vo Quiescent Current 10= 1.0A LMI40 LM340 LMI40 ITJ = +25°C) LM340 ITJ = +25 O C) Quiescent Current Change g.O EO; Vin EO; 25 Vdc 8.0 EO; Vin EO; 25 Vdc 5.0 mA EO; '0 EO; 1.0 A 9.0 EO; Vin EO; 21 Vdc, 10 = 1.0 A 8.6 EO; Vin EO; 21 Vdc, 10 = 1.0 A mV mA Ib - .... 50 .......'" '" '\. ~ -25 0 r\. 6HS = 100CM -..... No Heat Sink 75 6.0 w '\ 0 LJ140K.~.0 I- TJ = 250C 6HS= 0 0 IOUI=10m~ TA. AMBIENT TEMPERATURE (DC) ~ ~~ .... 0 ~~ 1.5 W W g 3.5 ~ r-- ~ 10= 1.0A r-- ~ I-- "'< ~~ "'w ~ ~ 1.0 -- --t---+I- '0 '" ~ iii J500 mA 3.0 2. 5 R ~ 2. 0 , ~ 1. 5 ~ 1.0 o TJ = 25 0C' \ 0.5 -25 25 50 75 100 o 125 TA. AMBIENT TEMPERATURE 10C) ~ r " TJ = 1250C' 0.5 -50 ,TJ = -55 0C '{ ,~ ~ 10= 10mA 6!::!::: >0 .;; W AV OUI =100mA _ _ 2.0 ~ FIGURE 4 - PEAK OUTPUT CURRENT AS A FUNCTION OF INPUT·OUTPUT DIFFERENTIAL VOLTAGE w ~ ~ INPUT VOLTAGE (V) FIGURE 3 - INPUT·OUTPUT DIFFERENTIAL ASA FUNCTION OF JUNCTION TEMPERATURE 2.5 UI = 500 mA )~!,OU! =11.0 A o o u 125 , /I/" 'i 2.0 I Iu ::::: 100 4.0 o ~~ ~~ 5.0 10 15 20 25 30 35 Vin - VO.INPUT/OUTPUT VOLTAGE DIFFERENTIAL (VOLTS) FIGURE 5 - RIPPLE REJECTION AS A FUNCTION OF FREQUENCY FIGURE 6 - QUIESCENT CURRENT AS A FUNCTION OF TEMPERATURE 0 . 10- :s z o ;( tw ;;] '"w ~ 40 ra: r'" "," 20 10 ..s.... '" 0 100 r-... w '"'" '" <> .... 3.0 '"w 2.0 iii <> Vin' 8.0 10 18 Vdc VO' 5.0 V IO = 1.0A Tt~iiilll LIIIW - 4.0 z Vin=10V VOU! = 5.0 V 10UI= 5.0 mA ""'- ........ :; 0 '" 1.0k f. FREQUENCY (Hz) 10 k 1.0 -50 100 k 220 25 50 75 -25 TA. AMBIENT TEMPERATURE (DC) 100 125 ® LM150 LM250 LM350 MOTOROLA Advance Information 3-TERMINAL ADJUSTABLE POSITIVE VOLTAGE REGULATOR 3-TERMINAL ADJUSTABLE OUTPUT POSITIVE VOLTAGE REGULATOR The LM150/250/350 are adjustable 3-terminal positive voltage regulators capable of supplYing in excess of 3.0 A over an output voltage range of 1.2 V to 33 V. These voltage regulators are exceptionally easy to use and require only two external resistors to set the output voltage. Further, they employ internal current limiting, thermal shutdown and safe area compensation, making them essentially blow-out proof. The LM150 series serve a wide variety of applications including local, on card regulation. This device also makes an especially Simple adjustable switching regutator, a programmable output regulator, or by connecting a fixed resistor between the adjustment and output, the LM 150 series can be used as a precision current regulator SILICON MONOLITHIC INTEGRATED CIRCUIT K SUFFIX METAL PACKAGE CASE 1 (TO-3 Type) • Guaranteed 3.0 Amps Output Current • Output Adjustable between 1.2 V and 33 V • Load Regulation Typically 0.1 % (Bottom View) • Line Regulation Typically 0 005%/V • Internal Thermal Overload Protection • Internal Short-Circuit Current Limiting Constant with Temperature • Output Transistor Safe-area Compensation • Floating Operation for High Voltage Applications • Standard 3-lead Transistor Packages • Eliminates Stocking Many Fixed Voltages Pins 1 and 2 electrically Isolated from case. Case is third electrical connectIOn. STANDARD APPLICATION v 'n v out LM15D iAdll ~ f", CASE 221 A (TO-2201 240 Adjust * r:"c T SUFFIX PLASTIC PACKAGE ** r c ~~2 I 1 Pin 1 Pin 2 • Pm 3 Heatsmk su rface connected to Pin 2 -=- * = ** = Cin is required if regulator is located an appreciable distance from power sup pI .... filter. Co is not needed for stability, however it does improve transient response. V out = 1,25V (1 R2 +-l + IAdj R2 R, Since IAdj is controlled to less than 100 /.lA, the error associated with this term is negligible in most applications 221 Adjust V out Vin ORDERING INFORMATION Package Device Temperature Range LM150K LM250K TJ=-55°Cto+150°C TJ = -25°C to +150oe Metal Power LM350K TJ:= oDe to +125°e Metal Power LM350T TJ:= O°C to +125°e PlastiC Power Metal Power LM150, LM250, LM350 MAXIMUM RATINGS Rating Input-Output Voltage Differential Power Dissipation Operating Junction Temperature Range Symbol Value Unit V'-Va Po 35 Vdc LM150 LM250 LM350 Storage Temperature Range Internally Limited TJ -55 to +150 -25 to +150 to +125 °C -65 to +150 °C 300 °C o Tstg Soldering Lead Temperature (10 seconds) ELECTRICAL CHARACTERISTICS (Unless otherwise specilied, V,-VO= 5 V; 'L = 1.5 A; TJ= T'owto Thigh[see Note 1]; Pmax= 30W) Figura Symbol Line Regulation (Note 2) TA = 25°C, 3 V';' V, - Va';' 35 V 1 Regline Load Regulation (Note 2) TA = 25°C, 10 rnA';' 'L';' 3A VO';'5V Va;' 5 V 2 Regload Thermal Regulation Pulse = 20 ms - Adjustment Pin Current 3 Characteristic Min - - %/W - - 5 0.1 Regtherm - 0.002 - 0.002 'Ad· LlIAdj - 50 100 - 50 100 - 0.2 5 - 0.2 5 1.25 1.30 1.20 1.25 1.30 - 0.02 0.05 - 0.02 0.07 - 20 0.3 - 20 0.3 70 1.5 mV %VO - 1 50 1 - - 1 - %VO rnA - 3.5 5 - 3.5 10 3.0 0.3 4.5 1 - 3.0 0.25 4.5 1 - - 0.003 - - 0.003 - - - - 66 65 80 66 65 80 - - 0.3 - 0.3 1 2 Temperature Stability (T,ow';' TJ';' Thigh) Minimum Load Current to Maintain Regulation (VI-Va = 35 V) 3 TS 3 'Lmin Maximum Output Current V'-Va';' 10V, Po';' Pmax V'-Va = 30 V, PO';' Pmax , TA = 25°C RMS Noise, % 01 Va TA = 25°C, 10 Hz';' I';' 10 kHz 3 - mV %VO 15 0.3 Load Regulation (Note 2) lOrnA';' IL';' 3A Va';' 5V Va;' 5 V Thermal Resistance Junction to Case Peak (Note 6) K Package (TO-3) T Package (TO-220) Average (Note 7) K Package (TO-3) T Package (TO-220) 25 0.5 5 0.1 - J1.A J1.A V Vrel 1.20 3 %IV - 3 4 Unit 0.03 0.01 Relerence Voltage (Note 3) 3 V';' V'-Va';' 35 V lOrnA';' IL';' 3 A. PO';' Pmax Line Regulation (Note 2) 3V,;,V,-VO.;,35V Ripple Rejection, Va = 10 V, I = 120 Hz (Note 4) Without CADJ CAOJ = 10 J1.F Long Term Stability, TJ = Thigh (Note 5) TA = 25°C lor Endpoint Measurements Max 0.005 0.005 1,2 - LM350_ Typ Min - Adjustment Pin Current Change 3 V';' V'-Va';' 35 V 10 rnA';' IL';' 3 A. PO';' Pmax 1 LM150/250 Typ Max Regline %/V Reg'oad Imax N - %VO RR S R6JC A dB - 2.3 - 1 1.5 - - %/1.0k Hrs. °C/W 2.3 2.3 - - 1.5 1.5 NOTES: (1) T,ow: -55°C for LM150 Thigh: +IS0oC for LM150 : +150oC for LM250 -25°C for LM2S0 : +125°C for LM350 OOC for LM350 (2) Load and line regulation are specified at constant junction temperature. Changes in Vo due to heating effects must be taken into account separately. Pulse tasting with low duty cycle is used. (3) Selected devices with tightened tolerance reference voltage available. (4) CADJ. when used. is connected between the adjustment pin and ground. {51 Since long Term Stabihty cannot be measured on each deVice before shipment, this specification is an engineering estimate of average stability from lot to lot. (6) Thermal Resistance evaluated measuring the hottest temperature on the die using an infrared scanner. This method of evaluation yields very accurate thermal resistance values which arB conservative when compared to other measurement techniques. (7) The average die temperature is used to derive the value of thermal resistance junction to case (average). 222 LM150, LM250, LM350 SCHEMATIC DIAGRAM 0.045 L-~--~----~--4---~~~~~~~--~--'-----t-------~~4-----------------'---~----~Vout '-_______________________________.---<> Adjust FIGURE 1 - LINE REGULATION AND alAdj/LlNE TEST CIRCUIT Vcc Lme Regulation (%/V) VOW-VOL = VOL V out LM150 Adjust 0.1 p.F 1 P.F * Pulse Testing Required: 1 % Duty Cycle ISluggested. 223 X 100 ~150,Lftn250,Lftn350 FIGURE 2 - LOAD REGULATION AND .o.lAdj/LOAD TEST CIRCUIT Load Regulation (mV) = Vo (min. Load) - Vo (max. Load) Load Regulation (%VO) = Vo (min. Load) - Vo (max. Load) X 100 L J v V o (min. Load) V out LM150 Vo (min. Load) Vo (max. Load) IL RL (max. Load) 240 1% Adjust RL (min. Load) O.lI'F * Pulse Testing Required: 1 % Duty Cycle is suggested. FIGURE 3 - STANDARD TEST CIRCUIT V out LM15Q 240 1% O.lI'F To Calculate A 2 : Pulse Testing Required: 1 % Duty Cvcle I. suggested. Vo = ISET R2 + 1.250 V Assume 'SET"" 5.25 rnA FIGURE 4 - RIPPLE REJECTION TEST CIRCUIT 24V-" . 14V----V V out Vln Vo = 10 V LM150 f = 120 Hz IL Adjust Rl < 240 1% 01" r- .... lN4002 RL + Cln ;:i' 0.1 I'F Co:::r: 11'F R2 -'- 1.65 K 1% 1+ CAOJ ;~~ 10 pF 1 1 * 0, Discharges CADJ .f Output 224 15 Shorted to Ground. Vo LM150, LM250, LM350 FIGURE 5 - LOAD REGULATION ~ 0.4 z 0.2 w to g ~ IL w to ""':3 > IL -0.4 ~ 0 -0.6 0 > ~ ~ -- V 40 ..- '.'\,.' , 0 I 25 50 75 100 125 --- :----. ~ :----. r.::r- --r---. . -- .. IL! 3.0 A ~--- IL ~ ---- 2.0 A f----- . - - r- ;::-- -:: r--- 1.5 - .- 1----- - - - ~ r--... :----. IL -~500mA (---: -c~200mA ~ ~OmA >°1.0 150 f-~l 6V O ~ 100 mV ~;;:: -25 40 FIGURE 8 - DROPOUT VOLTAGE 3.0 i= -I- - -- 60 2 a: ~ -.- 65 '" '" ::> u \' " r--:.: ---- -;:; r;j' - 1500C- I FIGURE 7 - ADJUSTMENT PIN CURRENT .3 TJ~ it """ 0 25 50 75 100 125 TJ. JUNCTION TEMPERATURE lOCI TJ~250C l! Ji -- ~1.5A/ f<;: ........... I ...... _ TJ'" -55°C rt--- 1-- IL ~3.0A/ VI ~ 15 V f--VO~lOV I- ::> .r-- - ~500mA r-- f:::::+-.. -0.2 0 I- FIGURE 6 - CURRENT LIMIT -75 -50 -25 25 TJ. JUNCTION TEMPERATURE lOCI 50 75 100 125 150 TJ• JUNCTION TEMPERATURE (oCI FIGURE 9 - TEMPERATURE STABILITY FIGURE 10 - MINIMUM OPERATING CURRENT 1.260 5.0 4.5 :; :;; 1.250 to V ""':3 o > r- ~ !--- ;j' 4.0 ........... ~ 1.240 i ~ ~ 3.0 ::> u 2.5 I- T/~ 25 0C- 2 2 - ~ 2.0 -- 3 1.5 i; 1.230 ~1.0 0.5 -50 -25 25 50 75 100 125 o 150 TJ.JUNCTION TEMPERATURE lOCI :;;;: ~ '1 .........;.::- 'f7~ ~1500C f:::::= ~ d >~ 1.220 -75 TJ ~ -55°C 5 ~ 3.5 II o 10 20 30 V I - VO' INPUT - OUTPUT VOLTAGE DIFFERENTIAL IVdcl 225 40 LM150, LM250, LM350 FIGURE 12 - RIPPLE REJECTION VS. OUTPUT CURRENT FIGURE 11 - RIPPLE REJECTION VS OUTPUT VOLTAGE 100 CAOJ = 10pF " ~ 'I'--. Z ~ 0 § 120 80 60 ;;J - "' ~ 100 Z WITHOUT CAOJ o -- ~ ~ ~ w ~ ~ "' ~ ~ 40 f - - - ~ VI - V r 5V IL =50 mA t = 120 Hz TJ = 25°C f--20 f - - - ~­ o VI = 15 V VO=IOV t=120Hz TJ = 25°C 40 ~ I o 60 !l; ~ 10 30 15 20 25 VO' OUTPUT VOLTAGE (V) ~ ~ ~ !l; WITHb~c'AOJ, 1 I 0.01 0.1 10 10, OUTPUT CURRENT (A) FIGURE 14 - OUTPUT IMPEDANCE 10 1 80 / --- // ~ 60 V t--~ 40 ~ ~. 20 I ~ =500mA w ~ ~ I r- o 35 FIGURE 13 - RIPPLE REJECTION VS. FREQUENCY Z CAor IOpF r- 20 100 0 - 80 1= 15V Vo = 10 V TJ = 25°C '\ ~ r------ ~ r----- 10 0 ~ 15 V -10 V 500mA 25°C 1 1 lK 10K WITHOUT CAOJ CAOJ "'"-- =10 pF o 100 VI Va IL TJ - \ I"\. \ \ 1\ WITHOUT CAOJ 10 == lOOK 1M 10-3 10 10M 100 lK FIGURE 15 - LINE TRANSIENT RESPONSE 1 0 5 0 CL =lpF;C AOJ =10pF It\. Vo = 10 V ~ =50mA J = 25°C - -- 1 -J 5 20 t, 30 _ 1.5 ~ Jl '" 1.0 0I- « oZ I i 10 !/ \ '-', I I \ I .I CAOJ VI = 15 V \ /' ~.CL =10; WITHOUT f--- VO=IOV \I CL = 0; WITHOUT CAOJ 0 I \ 1 t/ -- VA\. - 5 0 / J. " 1M f\ 1 ~ I _ C L =lpF;C AOJ =lOpF 0 lOOK FIGURE 16 - LOAD TRANSIENT RESPONSE 5 5 10K t, FREQUENCY (Hz) t, FREQUENCY (Hz) ~O.5 -=> u 40 ~L =50mA J = 25°C ;> I 1\ / I' \. 0 20 t, TIME (ps) 226 f----- '\'" JL 10 TIME (ps) -f----- 30 40 LM150, LM250, LM350 APPLICATIONS INFORMATION BASIC CIRCUIT OPERATION The LM150 is a3-terminal floating regulator. In operation, the LM 150 develops and maintains a nominal 1.25 volt reference (V refl between its output and adjustment terminals. This reference voltage is converted to a pro· gramming current (lpROGI by Rl (see Figure 171, and this constant current flows through R2 to ground. The regulated output voltage is given by: EXTERNAL CAPACITORS A 0.1 J1F disc or 1 J1F tantalum input bypass capacitor (Cinl is recommended to reduce the sensitivity to input line impedance. The adjustment term inal may be bypassed to ground to improve ripple rejection. This capacitor (CADJI prevents ripple from being amplified as the output voltage is increased. A 10 J1F capacitor should improve ripple rejection about 15dB at 120 Hz in a 10 volt application. Although the LM 150 is stabre with no output capaci· tance, like any feedback circuit, certain values of external capacitance can cause excessive ringing. An output capaci· tance (Col in the form of a 1 J1F tantalum or 25 J1F aluminum electrolytic capacitor on the output swamps this effect and insures stability. R2 Vout ~ Vref (1 + Rl"1 + IAdj R2 Since the current from the adjustment terminal (IAdjl represents an error term in the equation, the LM 150 was designed to control IAdj to less than 100 J1A and keep it constant. To do this, all quiescent operating current is returned to the output terminal. This imposes the require· ment for a minimum load current. If the load current is less than this minimum, the output voltage will rise. Since the LM150 is a floating regulator, it is only the voltage differential across the circuit which is important to performance, and operation at high voltages with respect to ground is possible. PROTECTION DIODES When external capacitors are used with any I.C. regu· lator it is sometimes necessary to add protection diodes to prevent the capacitors from discharging through low current points into the regulator. Figure 18 shows the LM 150 with the recommended protection diodes for output voltages in excess of 25 V or high capacitance values (Co> 25 J1F, CADJ > 10 /1FI. Diode 01 prevents Co from discharging thru the I.C. during an input short circuit. Diode 02 protects against capacitor CADJ discharging through the I.C. during an output short circuit. The combination of diodes 01 and 02 prevents CADJ from discharging through the I.C. during an input short circuit. FIGURE 17 - BASIC CIRCUIT CONFIGURATION v'" LM15Q I I v out ! \ + R, Vref Adjust -- FIGURE 18 - VOLTAGE REGULATOR WITH PROTECTION DIODES l'PROG V out lAd] R2 Vref = 1.25 V TYPICAL 1 -=-LOAD REGULATION The LM 150 is capable of providing extremely good load regulation, but a few precautions are needed to obtain maximum performance. For best performance, the programming resistor (R 11 should be connected as close to the regulator as possible to minimize line drops which effectively appear in series with the reference, thereby degrading regulation. The ground end of R2 can be returned near the load ground to provide remote ground sensing and improve load regulation. 227 LM150, LM250, LM350 FIGURE 19 - "LABORATORY" POWER SUPPLY WITH ADJUSTABLE CURRENT LIMIT AND OUTPUT VOLTAGE IN4002 V out1 Rse VIN ......--_~~_.J IN4001 TTL 720 Control 1 K 2N5640 Vref Al = lOmax + lOSS VO< BVOSS + 1.25 V+ VSS < '0 < 3 < '0 < 2 A 'Lmin - lOSS As shown 0 Minimum V out = 1.25 V A 01 protects the deVIce dUring an Input short circuit. FIGURE 23 - CURRENT REGULATOR FIGURE 22 - SLOW TURN-ON REGULATOR LM150 Adjust ~ V out I Al I ~ Vref lout = (Fi1) + IAdj '" 1.26 V Al 10 rnA " lout" 3 A 228 -lout @ MOTOROLA MC1463 MC1563 Specifications and Applications InforIllation NEGATIVE VOLTAGE REGULATOR The MC1563/MC1463 is a "three terminal" negative regulator designed to deliver continuous load current up to 500 mAde and provide a maximum negative input voltage of -40 Vdc. Output current capability can be increased to greater than 10 Adc through use of one or more external transistors. Specifications and performance of the MC1563/MC1463 Negative Voltage Regulator are nearly identical to the MC1569/MC1469 Positive Voltage Regulator. For systems requiring both a positive and negative power supply, these devices are excellent for use as NEGATIVE-POWER-SUPPL Y VOLTAGE REGULATOR SILICON MONOLITHIC INTEGRATED CIRCUIT complementary regulators and offer the advantage of operating with a common input ground. The MC1563R/MC1463R case can be mounted directly to a grounded heat sink which eliminates the need for an insulator. • Case is at Ground Potential (R package) • Electronic "Shutdown" and Short-Circuit Protection • Low Output Impedance • High Power Capability ~ 9.0 Watts • Excellent Temperature Stabil~ty ~ AVO/AT::O ± 0.002%/oC typical • High Ripple Rejection ~ 0.002% typical • ~ 20 Milliohms typical R SUFFIX G SUFFIX METAL PACKAGE CASE 603 500 rnA Current Capabil ity FIGURE 1 - TYPICAL CIRCUIT CONNECTION (1-3.sl>(vo>(I-37Ivdc, 1 >(Il. >(500 mAl METAL PACKAGE CASE 614 FIGURE 2 - TYPICAL NPN CURRENT BOOST CONNECTION (VO "5.2 Vdc, I L " 10 Adc (maxI I GNO GNo CASE 68k RS RL lN4001 Co IL ~ 10 A 100 RL ,f Qr EqlllV ma~ MCl563R MC1463R Vo Select RA to Give Desired VD RA" 12 'VD 1-71 Ut lO ~ 50 m,lllohms Va -52 Vdc FIGURE 3 - ±.15 V. ±.400 rnA COMPLEMENTARY TRACKING VOLTAGE REGULATOR v"' __---~o-'-1 ORDERING INFORMATION DEVICE TEMPERATURE RANGE MC1463R OOC to+700C 229 Metal Power Metal Can MC1563G MC1563R PACKAGE Metal Can MC1463G -55 0 Cto+1250C Metal Power MC1463, MC1563 MAXIMUM RATINGS (TC; +25 0 C unless otherwise noted.) Symbol Rating Input Voltage MC1463 MC1563 Unit Value Vdc VI -35 -40 G Package R Package load Current - Peak IL 250 600 mA Current. Pi n 2 12 10 10 mA Po I/R8JA R8JA Po 1/R8JC R8JC 0.66 5.44 184 1.8 14.4 69.4 2.4 16 62 9.0 61 17 Watts mW/oC °C/W Watts mW/oC °C/W Power Dissipation and Thermal Characteristics TA = 25°C Derate above T A = 25°C Thermal Resistance. Junction to Air TC = 25°C Derate above T C = 25° C Thermal Resistance, Junction to Case Operating and Storage Junction Temperature Range -65 to +150 T J. T stg °c OPERATING TEMPERATURE RANGE Operating Ambient Temperature Range MC1463 MC1563 ELECTRICAL CHARACTERISTICS (I L ; 100 mAde. TC; +25 0 C. Vin ; 15 V. Vo ; 10 V unless otherwise noted.) MC1463 MC1563 Fig. Note Characteristic Symbol Min Typ Max Unit - -35 Vdc - -32 Vdc -3.5 -3.8 Vdc 1.5 3.0 Vdc - 7.0 14 mAdc - - 120 - ,.,V(rmsl - - Typ Max Min - -40 -9.0 4 1.6 VI -8.5 Output Voltage Range (IL = 1.0 mAl 4 -3.6 - -37 -3.8 4 - Vo Reference Voltage (Pin 1 to Groundl Vref -3.4 -3.5 -3.6 -3.2 Minimum Input·Output Voltage Differential (R sc = 01 4 2 IVin' VOl - 1.5 2.7 - Bias Current (Standby Currontl (lL = 1.0mAdc.IIB = II -ILl 4 - liB - 7.0 11 Output Noise (C n = 0.1 ,.,F. f = 10 Hz to 5.0 MHzl 4 - vN - 120 - Input Voltage (T A = Tlow (]) to Thigh I2i IL = 1.0 mAl Temperature Coefficient of Output Voltage 4 3 llVO/llT Operating Load Current Range (R se = 0.3 ohml R Package (Rsc = 2.0 ohmsl G Package 4 - ILR Input Regulation (V in = 1.0 Vrms. f = 1.0 kHzl 4 4 Regline Load Regulation (T J = Constant [1.0 mA';;1 L .;; 20 mAli (TC = +250 C [1.0 mA';;I L ';;50 mAli R Package G Package 6 5 Regload Output Impedance (f = 1.0 kHz) 7 - zo Shutdown Current (V I = -35 Vdc) 8 - Isd +10/1 F RL 13k MC1563 MC1463 Va" -10 Vdc FIGURE 8 - SHUTDOWN CURRENT GND '6k R - IVin(m for ,-I---....L--..L., 1 mAde I 6" 10k RL RA .'" 000I/1F VI ~ -35 Vdc 10iJF '0 10 231 MC1463, MC1563 GENERAL DESIGN INFORMATION FIGURE 9 - TYPICAL CIRCUIT CONNECTION 1. Output Voltage. Vo aJ Output Voltage is set by resistors RA and RB (see Figure 91. Set RB = 6.8 k ohms and determine RA from the graph of ~'---------~--~-4~----~----~--~GNO Figure 11 or from the equation: Co RA "" (2!VO!-7J kf! 01,uF 68 k Rs CASEI10 bl Output voltage can be varied by making RA adjustable as shown in Figures 9 and 10. cJ Output voltage. VO. IS determined by the ratio of RA and RB therefore optimum temperature performance can be achieved If RA and RS have the same temperature coeffiCient. dJ Vo = Vrof (1 + RM; therefore the tolerance on RB output voltage is determined by the tolerance of Vref and RA and RB· 2. Short-Circuit Current. ISC Short-Circuit Current. ISC is determined by Rsc· Rsc may be chosen with the aid of Figure 11 when using the typical Select RA to Give DeSired Va circuit connection of Figure 9. 3. Compensation. Cc A 0.001 I'F capacitor (C c • see Figure 9). will provide FIGURE 10 - RA versus Vo adequate compensation in most applications, with or without 60 current boost. Smaller values of Cc will reduce stability and larger value~ (RJ of Cc will degrade pulse response and output impedance versus frequency. The physical location of C c should be close to the MC1563/MCI463 with short lead lengths. 4. Noise Filter Capacitor. C n A 0.1 I'F capacitor. Cn • from Pin 3 to ground will typically reduce the output noise voltage to 120I'V(rms). The value of C n can be increased or decreased, depending on the noise voltage requirements of a particular apphcation. A minimum value of 0.001 I'F is recommended. ~ w z « t;; ~ j V V 40 V 30 V 20 V 10 // o o -15 -10 -50 -20 -30 -25 -35 VO. OUTPUT VOL TAGE (VOL TSI FIGURE 11 - Isc versus Rsc 500 :.t IT TJ .E I- ~ 400 c 300 B « g I- 7. Remote SenSing The connection to Pin 8 can be made with a separate lead direct to the load. Thus, "remote sensing" can be achieved and the effect of undesired impedances (including that of the milliammeter used to measure I L) on Zo can be greatlv reduced. ~ 6 8 kSll_ '-' 5. Output Capacitor. Co The value of Co should be at least 10 #F in order to provide good stability. 6. ShutdOwn Control One method of turning"OFF" the regulator is to draw 1 mA from Pin 2 (See Figure 8). This control can be used to eliminate power consumption by circuit loads which can be put in "standby" mode. Examples include, an ac or dc "squelch" control for communications circuits, and a disSipation control to protect the relJ.llator under sustained output short-circuiting. As the magnitude of the input-threshold voltage at Pin 2 depends directly upon the junction temperature of the integrated circuit chip, a fixed dc voltage at Pin 2 will cause automatic shutdown for high junction temperatures. This will protect the chip. independent of the heat sinking used, thl;! ambient temperature, ar the input or output voltage levels. Standard Logic levels of MRTL. MDTL' ar MTTL * can also be used to turn the regulatar "ON" ar "OFF". ~ (2 Vo .\) k!1) 50 f - - - (RB '5 200 ~ c::; Ii; c ~ ~ 100 \ \ " --- = I+25 0 C "'- 10 I-- 20 30 40 Rsc. EXTERNAL CURRENT·LlMITING RESISTOR (OHMS) 232 50 MC1463, MC1563 TYPICAL CHARACTERISTICS Cn ; 0.1 /.1F, Cc ; 0.001 /.1F, Co; 10/.1F, TC; +25 0 C, Unless otherwise noted: VI(nom); -15 Vdc, VO(nom); -10 Vdc, IL; 100 mAdc. FIGURE 12 - TEMPERATURE DEPENDENCE OF SHORT-CIRCUIT LOAD CURRENT FIGURE 13 - FREQUENCY DEPENDENCE OF OUTPUT IMPEDANCE 1000 SOD :< .5 .... z w 600 u '"'"=> 500 c ~ .... ~ i 700 Rsc 3n 400 4<2 300 5<2 100 Ion 13<2 ~ 100 -75 := 1000 2n """" -...... ~ ....... --- -----------50 :::-- .................. +15 -15 500 / ~ 300 r-~ +50 ---- ~ V 200 ~ r-- .... ~ 100 S o j 50 / 30 +75 +100 +115 10 1.0 +150 +175 10 100 TJ. JUNCTION TEMPERATURE lOCI FIGURE 14 - DEPENDENCE OF OUTPUT IMPEDANCE ON OUTPUT VOLTAGE FIGURE 15 - OUTPUT IMPEDANCE versus Rsc 40 50 5 c: .5 J, z 15 ~ ,. 10 .... 2C .... 15 j 10 +1~OC IVI- viOl- 3.0 TJ Rsc:= 0, I L := 10 rnA to 500 rnA f - 1.0 kHz 30 w '-' .... :0 ""'\ S ~ 0.98 -f---::: r:--.-K -- 1". __ :g ~~ -- ~ '" .5 f- ~ - 5.0 ~ ~ ~ a; ~ TJ '" +25 0 C ~ 1.8 f---::: L V./ f..--" - I---': TJ :+125 0 C -10 -5.0 -20 -15 -25 -30 -35 o -40 ~ f = ~II 1 kHz ;;- 0.006 o >= 0.004 ~ 0.00 2 ~ TJ"'+125OC f- ~ TJ ° 550C ....::;: r-- r-L 5.0 10 20 --=r== -9 998 t--t---t----j----j----t----t---t---t---t---i ~ -10 000 i-i-t"-t--i--t--t---t::::::j::::::i==j . 25 ~ -1O.0061--t--i----t---j----t---t---t---t---t----i I ,;' -10 008 ~_-'-_-"-_ 35 30 __'__ _'__ +100 +100 04 =~ ~ +25 "' 500"i\-- tPHl "tPlH '" 20 ns -9.750 0.3 ~ 02 +B5 ~ " ~ f- => -10.000 ~ f- => 0 6 -10 250 10000 I _I. b ,; L G PtYGi ~ 01 ~ 0 07 GO 05 ---BONDING WIRE LIMITATIONS - 00 1 30 10 ms/D1V , " -' _.J , = = ~ I - -THERMAL LIMITATIONS f--Tc 10.002 > MC1463R MC1563R "- '" a 03 :3 - 00 2 \ _ _ '_ - - - - - SECONDARY BREAKDOWN LIMITATIONS o 0 > , +90 9.99B Ii __'__ ~jPACKAGE +95 -= - 0 ~ w + d t L H ° (PHIL ° _ ' __ FIGURE 22 - DC OPERATING AREA 06 +50 _ L_ 100 .us/D1V +105 +75 __L._ 40 +125 ~ r= II "50 rnA FIGURE 21 - LOAD TRANSIENT RESPONSE ~w 500 400 300 Lttftll U IVI - VOl, INPUT·OUTPUT VOLTAGE DIFFERENTIAL (VOLTS) 0"" I u; ~ ~ ~-10004 VO--3.6V 15 200 > r---::::::: k::::! VO--10V-... "'f- Tco+125 0C - ~ -10.0021--+--+---t7-+-+-+--+---+--t--~ TJ '" +25 OC 0 Cl ]" l'-- FIGURE 20 - INPUT TRANSIENT RESPONSE 0.008 ! :::::e:::: IL, LOAD CURRENT (mAdel FIGURE 19 - EFFECT OF INPUT-OUTPUT VOLTAGE DIFFERENTIAL ON INPUT REGULATION ~ ........... I 100 Vi", INPUT VO LTAGE (Vde) Z "' "'/~ f---< V ,/ 1.0 o ~ ~ '/ '\,1 TC ° +250C 4.0 :5=> ~V Tco-55 0C + 1 40 I 25 0 C I I 5.0 70 I I 10 20 MC1463G MC1163G 30 40 IVI- VO', INPUT·OUTPUT VOLTAGE DIFFERENTIAL (VOLTSI 234 50 ® MC1466L MC1566L MOTOROI.A Specifications and Applications InforIllation MONOLITHIC VOLTAGE AND CURRENT REGULATOR This unique "floating" regulator can deliver hundreds of volts limited only by the breakdown voltage of the external series pass transistor. Output voltage and output current are adjustable_ The MC1466/ MC1566 integra::d circuit voltage and current regulator is designed to give "laboratory power-supply performance_ • • • • • EPITAXIAL PASSIVATED INTEGRATED CIRCUIT Voltage/Current Regulation with Automatic Crossover CERAMIC PACKAGE Excellent Line Voltage Regulation, 0_01% +1.0 mV CASE 632 TO-116 Excellent Load Voltage Regulation, 0.01% +1.0 mV Short-Circuit Protection Output Voltage Adjustable to Zero Volts • Adjustable I nternal Current Source - 14 Excellent Current Regulation, 0.1% +1.0 mA • • PRECISION WIDE-RANGE VOLTAGE and CURRENT REGULATOR 1 t! I i • I : I , ORDERING INFORMATION Internal Reference Voltage Device MC1466L MC1566L j I Temperature Range oOc to + 700 C -55°C to+1250C 11 Package Ceram,c DIP Ceramic DIP TYPICAL APPLICATiONS FIGURE 1 - O-TO-15 VOC, lO-AMPERES REGULATOR + ' FIGURE 2 - O-TO-40 VDC, O_5-AMPERE REGULATOR 20 VOl lN41}01 OR fOUIV FIGURE 3 - O-TO-250 VDC, O_l-AMPERE REGULATOR FIGURE 4 - REMOTE PROGRAMMING lMOO!"! OR EOIJIV CRS v~o~o FORVp<20Vdc, R 0) Pins 1,2,3,ilnd4 noconnect,on 235 RS MC1466l, MC1566l MAXIMUM RATINGS (TA = +25 0 unless otherwise noted) Value Symbol Rating Auxiliary Voltage Unit Vde Vaux 30 35 MC1466 MC1566 Power Dissipation (Package Limitation) Operating Temperature Range mW mW/oC 750 6.0 PD 1/0JA Derate above T A = +50o C JC TA a to +70 -55 to +125 MC1466 MC1566 Storage Temperature Range °c -65 to +150 T stg ELECTRICAL CHARACTERISTICS (TA = +25 0 C, Vaux = +25 Vdc unless otherwise noted) Characteristic Definition Symbol Characteristic Auxiliary Voltage (See Notes 1 & 2) IVoltage from pin 14 to pin 71 Typ Max 30 35 mAde raux 9.0 MC1466 MC1566 7.0 12 8.5 18.2 18.2 19.7 19 1.0 10 1.2 1.1 6.0 3.0 12 6.0 Vde I nternal Reference Voltage IVoltage from pin 12 to pin 71 17.3 MC1466 MC1566 Reference Current (See Note 3) 17.5 'ref MC1466 MC1566 Input Current-Pin 8 mAde 0.8 0.9 18 MC1466 MC1566 mW Power DiSSipation 360 MC1466 MC1566 300 Input Offset Voltage, Voltage Control Amplif,er ISee Note 41 a MC1466 MC1566 Load Voltage Regulation 3.0 MC1466 MC1566 Line Voltage Regulation ISee Note 61 mVdc 15 15 40 25 1.0 0.7 3.0 0.015 0.004 0.03 1.0 0.7 3.0 0.015 0.004 0.03 .6.Viov MC1466 MC1566 ISee Note 51 Units Vde 21 20 MC1466 MC1566 Auxiliary Current Min Vaux !;VrefIVref - mV 1.0 % 0,01 aViov MC1466 MC1566 MC1466 !;VrefIVref MC1566 mV 1.0 % 0,01 Temperature Coefficient of Output Voltage ITA = a to +75 0 CI ITA = -55 to +25 0 CI ITA = +25 to +125 0 CI 0.01 0.006 0.004 MC1466 MC1566 MC1566 I nput Offset Voltage, Current Control Amplifier ISee Note 4) (Voltage from pin 10 to pin 11) a MC1466 MC1566 3.0 mVde 15 15 40 25 Load Current Regulation MC1466 MC1566 ISee Note 71 MC1466 MC1566 Ins ana q no connec Ion. 236 !;I,ef 0.2 0.1 % 1.0 1.0 mAde MC1466L, MC1566L Load Voltage Regulation 0 NOTE 1: The instantaneous Input voltage, V aux . must not exceed the maximum value 01 30 volts lor the MC1466 or 35 volts for the Me 1566. l>Vrel (100"1<) + ll>V' O av V reI The instantaneous value of Vaux NOTE 6: must be greater than 20 volts lor the MC 1566 or 21 Line Voltage Regulation is a function of the same two additive components as Load Voltage Regulation, .6. V IOV and .6. V ref (see note 51. The measurement procedure is volts for the MC1466 for proper internal regulation. NOTE 2: The auxiliary supply voltage Vaux , must "float" and be electrically Isolated from the unregulated high voltage supply, Vin. NOTE 3: Set the auxiliary voltage, V aux . to 22 volts for the MC 1566 or the MC 1466. Read the value of b. Change the Vaux to 28 volts for the MC1566 or the MC1466 and note the value of Viov (2) and V re f(2)' Then compute Line Voltage Regulation: Viov (1) and Vrel (1). Reference current may be set to any value of current less than 1.2 mAde-by applying the relationship: Irel (mA) a. 0 8.55 Rl (km l>V,ov l>Viov (11 - Viov (21 % Reference Regulation = 0 NOTE 4: A built·in offset voltage (15 mVdc nominal) is provided [Vrel (11 - Vrel (21J (100%1 Vrel (11 50 that the power supply output voltage or current may be adjusted to zero NOTE 5: (100%) Vrel AVrel - - (100%1 + AViov' Load Voltage'Regulation is a function of two additive components, .6.Viov and 6'vref, where AViov is the change in input offset voltage (measured between pins 8 and 91 and b. V ref is the change in voltage across R2 (measured between pin 8 and ground). Each component may be measured separately or the sum may be measured across the load. The measurement procedure for the test circuit shown is' Vref NOTE 7: Load Current Regulation is measured by the following procedure: a. With 52 open, adjust R3 for an initial load current, I L( 11, such that Vo is 8.0 Vdc. b. With 52 closed, adjust RT lor Vo 0 1.0 Vdc and read I L(2). Then Load Current Regulation 0 a. With 51 open (14 0 0) measure the value 01 Viov (11 and Vrel (11 b. Close 51, adjust R4 so that 140500 /.LA and note V,ov (2) and Vrel (21· Then b.viov 0 Viov (11 - Viov (21 % Reference Regulation = l>Vrel Line Voltage Regulation = [1L(2) - IL(lI] lUll (100%1 + Irel where Iref is 1.0 mAdc, Load Current Regulation is specified In this manner because Iref passes through the load In a direction opposite that of load current and does not pass through the current sense resistor. Rs. = [V re l(11- V reI12IJ ,_l>Vrel v re l(lI (100Y,I- Vrel (100%1 FIGURE 5 BLOCK DIAGRAM 14 OUTPUT INTERNAL COMPENSATION 10 8 VOLTAGE SENSE INPUT CURRENT SENSE INPUT CIACUIT SCHEMATIC 196k 801 431 151 725V 221 INTERNAL VOLTAGE REGULATOR REFERENCE CURRENT SOURCE VOLTAGE CONTROL AMPLIfiER 237 CURRENT CONTROL AMPLIfiER .R OUTPUT AMPLIFIER ® MCI468 MCIS68 MOTOROLA DUAL ±15-VOL T TRACKING REGULATOR DUAL ± 15-VOLT REGULATOR The MC1568/MC1468 isadual polarity tracking regulator designed to provide balanced positive and negative output voltages at currents to 100 mAo Internally. the device is set for ± 15·volt outputs but an external adjustment can be used to change both outputs simul· taneously from 8.0 to 20 volts. Input voltages up to ± 30 volts can be used and there is provision for adjustable current limiting. The device is available in three package types to accomodate various power requirements. • SILICON MONOLITHIC INTEGRATED CIRCUIT ~ o o0 10 o .. o~ o 1~1 Internally set to.± 15 V Tracking Outputs • Output Currents to 100 mA • Outputs Balanced to within 1% (MC1568) (bottom view) CASE SOOC METAL PACKAGE • Line and Load Regulation of 0.06% • 1% Maximum Output Variation due to Temperature Changes • Standby Current Drain of 3.0 mA TO·IOO G SUFFIX • Externally Adjustable Current Limit • Remote Sensing Provisions • Case is at Ground Potential (R suffix package) (bottom view) CIRCUIT SCHEMATIC CASE 614 METAL PACKAGE R SUFFIX Vee 4(7) 3(5) ,-------------oVo' --==+++==~~;::::;_----r:-~SENSE (t) r 2(4) CASE 632 CERAMIC PACKAGE TO·116 L SUFFIX COMPEN (.) (2JSAlANCE ADJUST (lpackayeonlvl 11~3J~t--~-~--~ 14 ]----+-:--o 1I11l r"""....--o SENSE ( (top view) ) 61101 +---.......oVo· ORDERING INFORMATION 5un GNO 1001 VOLTAGE ADJUST 9114) PIn numbers adtilcent to urmillais alP lor the G anrl R SUI/IX paCkages mlly Pill numbers III lIa lentheses are 1111 Ihe l suffl~ packa!Jl! only DEVICE COMPEN( I MC1468G 8(12) Pin 101$ ground 101 Ihe G 5ufhx package only FOlllleRpackage.lheuselsground MC1468L MCI468R MC1568G MC1568L MC156BA 238 TEMPERATURE RANGE 00 C to +70o C 0° C to +70 0 C 0° C to HOoC -55° C to +125° C _55° C to +125° C -550 C to +125° C PACKAGE Metal Can CeramiC DIP Metal Power Metal Can CeramiC DIP Metal Power MC1468, MC1568 MAXIMUM RATINGS (TC = +25 0 C unless otherwise noted.1 Value Symbol Aating I nput Voltage Unit Vdc vcc,lveel 30 Peak Load Current TA = +25 0 C G Package A Package l Package 0.8 2.4 28.5 35 9.0 61 17 1.0 10 PD 1/0JA eJA PD l/eJC e JC Derate above T A = +25 0 C Thermal Resistance, Junction to Air TC = +25 0 C Derate above T C = +25 0 C Thermal Resistance, Junction to Case 6.6 150 2.1 14 70 Watts mW/oC 100 °C/W 2.5 20 mW/oC 50 °C/W Watts TJ,Tstg -65 to +175 °c RSC(minl 4.0 Ohms Storage Junction Temperature Range MinimuITI Short-Circuit Resistance mA 100 IpK Power Dissipation and Thermal Characteristics OPERATING TEMPERATURE RANGE Ambient Temperature o to + 70 -55 to +125 MC1468 MC1568 = C4 = 1.0 ~F, RSC+ IL+:::: IL-::: 0 TC - +25 0 C unless otherwise noted) (S p 8 Figure 1) ELECTRICAL CHARACTERISTICS (VCC = +20 V, Vee = -20 V, Cl = C2 = 1500 pF, C3 - = RSC- = 4.0 n, MC1468 MC1568 Symbol* Min Typ Max Min Typ Max Unit Output Voltage Vo +14.8 +15 +15.2 ±14.5 +15 +15.5 Vdc Input Voltage Vin - - ±30 - - ±30 Vdc IVin-VOI 2.0 - - 2.0 - - Vdc Output Voltage Balance VBal - ±50 ±300 mV Line Regulation Voltage (Vin = 18 V to 30 VI Regin Characteristic Input-Output Voltage Differential = Tlow - - to Thigh) = 120 Hzl Short-Circuit Current Limit IB Negative Standby Current 18 Tlow = OOC for MC 1468 = -55°C for MC1568 10 30 - - 10 30 - ±20 ±20 ±8.0 +14.5 - ±20 +20 - 75 - - 75 - - 0.3 1.0 - 0.3 1.0 - 60 - - 60 - - 100 - - 100 - - 2.4 4.0 - 2.4 4.0 - 1.0 3.0 - 1.0 3.0 6VO/6t - 0.2 - - 0.2 - Q) dB % mA ~V(RMSI mA - VI long-Term Stability -1 VEE MCt568R MC1468R ISC ~RSC R2 (+) MC1568l VO· INPUT (-) ••'5k SENSE (-I CQMPEN ( ) VO- VEE SENSE ( I 10 RSC- 11 '--"N\-+-----------<>-_.-VO The presence oj the Saladl_ pin 2, on deVices housed In the dual If! ilnepiI[kagell sulfl~) allows the user to adjust the output voltages down to .80 V The leQlIIfed value of re~stor A2 can calculated from j---+-JVv'V-+---------<>-__ -15 Vnc tN3055 OR EQUIV 033.\1 20W -Va Al Rlt'll (0+ VI) R2~ RmdVO ,)-V I )-oRl Where R It'll ~ At'llrltemal ReSistor ~ OS8V SSV Q VI 240 = R 1 ~ 1 kit Some common design values are listed below .vo,V) A2 14 12 12k 18k 10 35k 80 Te Vo (%/oc) 18 + (rnA) 0003 10 0022 0025 " 0028 50 26 MC1468, MC1568 TYPICAL CHARACTERISTICS Vo = ± 15 V, T A = +25 0 C unless otherwise noted.) = +20 V, VEE = -20 V, (Vcc FIGURE 6 - REGULATOR DROPOUT VOLTAGE FIGURE 5 - LOAD REGULATION ..'" 40 w :; .5 z . 0 >= . w 1.0 1-- 2.0 ::?- =>~ 0.1I-~ l=> 0 POSITIJE r 0." ~i= 3.0 2.0 ,,~ =>'" ~~ -- ~ >-- I--- I-- z~ :Eo RSC" 4 0 OHMS TJ" TA 5.0 1.0 :> 40 o o 60 FIGURE 7 - MAXIMUM CURRENT CAPABILITY '\. '\ '\ 16 o " - - v " VCC" I VEE I " ;" '\. - - - - NO HEATSINK INFINITE HEATSINK --- ~ ' I :...\ I 80 I- o I- R PACKAGE 0 r-- -" !---- \ .::: . ~ ~ +75 + 100 ....... ............ 80 ~ o o +125 i'-. " r--.. 0 8.0 - r-- S I\. 4.0 - .. \ \ I- \ I MC 156B) 25 -55 .5 A --\r\ L PACKAGE .... \ f-I---; f-- > 60 7.0 .5 -- REG~LATO~, =>~ >::; 4.0 0 > ~ 3.0 =>0 '" I- O~MS 6V01" 100 > 0 ~ 0 I I - - I- RSC " 4.0 >::; 12 16 -20 24 ~ >= " i-. 40 RSC 200HMS +25 +50 ~ 28 0 o 32 -75 -50 -15 +75 TJ. JUNCTION TEMPERATURE lOCI RSC. SHORT·CIRCUIT RESISTOR (OHMS) 241 +100 +125 MC1468, MC1568 TYPICAL CHARACTERISTICS (continued) (VCC = +20 V. VEE = -20 V. Vo =±15 V. TA = +25 0 C unless otherwise noted.) FIGURE 11 - STANDBY CURRENT DRAIN FIGURE 12 - STANDBY CURRENT DRAIN 0 5.0 I 9, 0 I--VCCo IVEEI :< 8, 0 4.0 :< .5 ~ 3.0 ....-:; '" ,...i3 ~ 2.0 0/ POSITIVE STANDBY CURRENT " 4. 0 ~ z 3.0 .,; .'E 55°C +25 0 C 18 16 22 20 24 26 28 30 -- f---- 2, 0 +125 0 C /' I-~i;:6~~ECU RRENT~ o 0 0 15 32 16 17 6 I I ,I VCC ° VEE ° 30 V Rsc ° 4.0 OHMS 1 c; ~ I--- THERMAL SHIFT - I 1, I 1\ E - - - ;; f--- +-- l--- ~ l--- ~ 0 20 FIGURE 14 - LOAD TRANSIENT RESPONSE I 3 ~ 0.0 2 19 > I 00 4 18 ±VO, OUTPUT VOLTAGE (±V) FIGURE 13 - TEMPERATURE COEFFICIENT OF OUTPUT VOLTAGE 005i-- f...- ~EGATIVE STANDBY CURRENT ±V",INPUT VOLTAGE (±VI 0.0 ....... I-- POSITIVE STANDBY C~Y 5, 0 '"u=> ,... +125 0 C 0 6. 0 ~ -55°C +25 0 C I 7. 0 .5 ,... f--- POSITIV'E REGULATOR IL 61LoO-10mA r - RSC ° 10 OHMS NEGATIVE REGULATOR % CHANGE IN Vo CHANGE IN JUNCTION TEMPERATURE- I I 16 I I I 18 17 I I 19 20 TIME,20"s/OIV ±VO. OUTPUT VOLTAGE (±V) FIGURE 15 - LINE TRANSIENT RESPONSE FIGURE 16 - RIPPLE REJECTION 0 .WCC 10 +20 J 10 -1 0 +23l POSITIV'E REG~LATO~ ~ z 0 NEGATIVE REGULATOR -2 0 ~ -4 0 _ 6V 1n := +20 to +23 V I RSC ° 110 OHM1S ,...,...~ -5 0 '" -6 P w [,vEE ° -20 V to -23V 7 / NEGATIVE REGULATOR- ~ ~ ~ _. '",... ~ " TIME,50""OIV ~ RSC 0\0 OHMS 'L ° 10 mA -3 0 >= ./' / L -7 0 -8 0 -9 0 / r- -10 0 100 b--:-:" I-' 1.0 k ~ f-"'"" ./ 10k f, INPUT FREQUENCY (Hz) 242 PO!ITIVE REGULATOR 100 k 10M @ MOTOROLA MC1469 MC1569 Specifications and Applications InforIllation MONOLITHIC VOLTAGE REGULATOR POSITIVE VOLTAGE REGULATOR INTEGRATED CIRCUIT The MC1569/MC1469 is a positive voltage regulator designed to deliver continuous load current up to 500 mAdc. Output voltage is adjustable from 2.5 Vdc to 37 Vdc. The MC1569 is specified for use within the military temperature range (-55 to +125 0 C) and the MC1469 within the 0 to +700 C temperature range. For systems requiring a positive regulated voltage, the MC1569 can be used with performance nearly identical to the MC 1563 negative voltage regulator. Systems requiring both a positive and negative regulated voltage can use the MC1569 and MC1563 as complementary regulators with a common input ground. • Electronic "Shut-Down" Control • Excellent Load Regulation (Low Output Impedance - 20 milliohms typ) • High Power Capability: up to 17.5 Watts • Excellent Temperature Stability: ±0.002 %/oC typ SILICON NONOLITHIC EPITAXIAL PASSIVATED (Bottom View) CASE 603 METAL PACKAGE G SUFFIX • High Ripple Rejection: 0.002 %/V typ FIGURE 1- ±.15 V,±.400 mA COMPLEMENTARY TRACKING VOLTAGE REGULATOR .. ~ +15Vdc +20 Vdc 0- <·-0 3. 9 CASE 614 (bottom view) METAL PACKAGE R SUFFIX 3. ORDERING INFORMATION lOfJ F _ DEVICE ro-4~----------~~---4--~VO -15 Vdc 500 rnA max FIGURE 2 - TYPICAL CIRCUIT CONNECTION 13.5 200 mA for R package only. FIGURE 13 - DEPENDENCE OF OUTPUT IMPEDANCE ON OUTPUT VOLTAGE FIGURE 14 - OUTPUT IMPEDANCE versus Rsc 50,----,----,---,,---,----,---,----,---, 40r---.----.------,----,----.---,----,---. u; ~ 40r---~----+_---+----1_--~----~--~r---~ o 30~--4---+----1----+---+----I-----+----1 j ~ 30r---~----+_---+----1_--~----~--~r---~ ..,.....z Rsc = 0 ~ 20~--~~~~~=i~~~==~====~==~~--~ "!; f- ~ ~ o 10~--+--4--+_--+--t_-_+--~___1 10~--_t----+_---+----4_--_4----~--~~--~ j OL-__ o ~ __ 5.0 ~ 10 ___ L_ _ _ _ _ _ _ _L __ _ 35 15 25 30 20 ~ ~ ~ __ ~ 40 lL=50mA cr :? 0.004 z 1 '"tB ~ 10 1.0 01 100 II Cf § 0.003 1 1 -r1 Cc=~.IMF '" ~ f- 0.002 ~ 1 1 I I I - -",. i.- 0.001 II Cc = 0.01 MF Cc "O.I"F II 1.0 1000 10 5. 0 1.01 ~-+---+--+--+--4_-4_-~-+-_t-_I ~ 0.99~-~--1----1-_4---I---+--+-+-H---1 o 0.9Br--t---t---+-Rsc = 6.B ohms -+--~--+----1H---I ::i' oS f- ~ ~ ~ 1--+--+--+--+-_4-_4---~-I--_tt-~ ~ 0.95~-+---+---+--+--4_-4_-+-+-H_-_I ~00~~1:rr 20 40 so I i 19 BO .- 4. 5 ~ 0.97 r--t----t---+--+_-1_-1_-~-+--t+-_1 ~ 0.96 ..-/ "/ TJ" t75 0C AND +125 OC > 1.00~-~~-~-~--.j.--+--+-+",,",,+---i ~ /'" 1.02'f---+---+_-1_-+-~-~-_+-~--+----1 o :il N 1000 FIGURE 18 - BIAS CURRENT versus INPUT VOLTAGE FIGURE 17 - CURRENT-LIMITING CHARACTERISTICS ~ 100 f. FREQUENCY (kHz) 1.03 ,------,----,----,----,----,---,--,---,---,---, '"~ "T"~ Cc = 0.001 MF f. FREQUENCY (kHz) w 16 IL=50mA z Cc 0.01 MF 1°·001 14 o I I f":::: ~ 12 ~ Cc = 0.001 MF ~ 0.002 10 I g 0.004 1~"~ I II o ~ 0.003 B.O 0.005 I II ~ 6.0 FIGURE 16 - FREQUENCY DEPENDENCE OF INPUT REGULATION, Co = 2.0 J.lF FIGURE 15 - FREQUENCY DEPENDENCE OF INPUT REGULATION, Co = 10 J.lF 0.005 4.0 2.0 Rsc, EXTERNAL CURRENT LIMITING RESISTOR (OHMS) Va, OUTPUT VOLTAGE (VOLTSI 100 ~V \ 1.---1- t:/:::: j:.XTJ"t250C / ~ TJ=OOC ..,'" 0; I-- ~ 1---- IL" 1.0 mA R2=S.Bk --- 4. 0 5.0 V 10 V 15 1/ 7 \ 20 Tp -55 0C - - - f---- i -I 25 30 Vin, INPUT VOLTAGE (VOLTS) IL,LOAO CURRENT (mA) 247 35 40 MC1469, MC1569 TYPICAL CHARACTERISTICS (continued) Unless otheowise noted: CN = 0.1 Vin nom IL J.l.F, Cc = 0.001 J.l.F, Co = 1.0 J.I.F, T C = +25°C, = +9.0 Vdc, Vo nom = +5.0 Vdc, > 200 mA for R package on Iy. FIGURE 20 - EFFECT OF INPUT-OUTPUT VOLTAGE DIFFERENTIAL ON INPUT REGULATION FIGURE 19 - EFFECT OF LOAD CURRENT ON INPUT-OUTPUT VOLTAGE DIFFERENTIAL 2.5'~~~1~~--=~==_"----" 0.004 \.. 2.41-------1t7"'~--_+---~*""""=~-_i w '0 > '" ~ ~ 2.31----7''''-_t-----=--'"~'-----_t~_~~_i « ~ §; 2.21-7~---_t__;;;,./-'----'rt-_:;>...,..=-_t----_1 i= « ~:; ~ ~ ~ 2.1 t----:7"'-t------:7"'~----+.----_1 ..... ~ ~ ~ ~2.0 ~ 0.00 1 6~ ~ 0.002 '"w TC=+25 0 C :::) UJ "- ~ >~ ~ 0.003 I 1.91----7"'---+- 0 '""" TJ'" +125 0C ,L ........... t-.... """ i"b- l"- r-- - TJ =+25 0 C I .-f - - TJ '" -55°C IL'" 1.0 rnA '> '-._-VO"3.5Vd, -~~.- ffi;10Vd' 8.0 500 Il. lOAD CURRENT (mAd,1 16 32 24 V;n . VO. INPUT·OUTPUT VOLTAGE DIFFERENTIAL (VOL TSI FIGURE 22 - TEMPERATURE DEPENDENCE OF SHORT-CIRCUIT LOAD CURRENT FIGURE 21 - INPUT TRANSIENT RESPONSE 400 '" .s>- ~=> u > 250 200 S >- ~ ~ 1O.0021----j_--j_--lI'---+_C-',_"-+-0._1"_F-t-_-,t-_-+_-+_-t Cc '" O.Ol,uF 1------j----j--4'--+-'--t--t-+-_t-_t-_1 10.000 i--j--\--'r--t--t--+---+--t---t---i ~ 9.9991-----1----j--f--t--+--+--+--+-+---j 9.998'-----'_--'_--'_--'_--1.._-'-_-'-_-'-_-'-_-' ~ ~ 10.001 300 " 10 003l===+===+=:::=::!===F==1==:=::.t===t==4==t:::::::-=1 a... 350 ~ 150 :;'; 100 '"z 50 U ,g;; 0", ~ j ---- - -- Rsc'" 2.4 n - r- Rsc l-lOn r-- I--- o -75 1000 ~ ~ 800 CO"lO"FII ~ ---- ~ ---- ~ 400 ~ ~ 200 V ./ 1000 1.0 ~ II +125 j C, - O.Ol"F ~ ~ 600 r-rn cO" 2.0MF o 800 CC '" 0.1 J.lF II ~ ........ Cc '" 0.1 pF ~ C," O.OOl"F 400 r- C," O.Ol"F ~ C," 100i"t V ~ 200 V ,., f-'" ,./ --r- o 10 +100 III v; ~ 1/ +75 ~ 3.3 n FIGURE 24 - FREQUENCY DEPENDENCE OF OUTPUT IMPEDANCE, Co = 2.0 J.l.F II II v; ;;; +50 Rsc TA. AMBIENT TEMPERATURE (OCI FIGURE 23 - FREQUENCY DEPENDENCE OF OUTPUT IMPEDANCE, Co = 10 J.l.F ~ 600 +25 -25 -50 100 MslOIV w r-- r-r-- r-- I--- 100 1000 0.5 f, FREQUENCY (kHzl 1.0 5.0 10 50 f, FREQUENCY (kHzl 248 100 j I 500 ® MC1723 MC1723C MOTOROLA VOLTAGE REGULATOR MONOLITHIC VOLTAGE REGULATOR SILICON MONOLITHIC INTEGRATED CIRCUIT The MC1723 is a positive or negative voltage regulator designed to deliver load current to 150 mAdc. Output current capability can be increased to several amperes through use of one or more external pass transistors. MC1723 is specified for operation over the military temperature range (-55 0 C to + 125 0 C) and the MC 1723C over the commercial temperature range (0 to +70 0 C) • Output Voltage Adjustable from 2 Vdc to 37 Vdc (top view) • Output Current to 150 mAdc Without External Pass Transistors • 0.01 % Line and 0.03% Load Regulation 14 P SUFFIX PLASTIC PACKAGE CASE 646 • Adjustable Short-Circuit Protection FIGURE 1 - CIRCUIT SCHEMATIC (top v;ew) ~o. 2 1 o Vee ,-----,---t_----,-T---1r---~---t_--'c:12.:.:I8~ Vc G SUFFIX 71111 0 00 METAL PACKAGE CASE 603 (TO-100 Type) [:::::1 14 61V L SUFFIX CERAMIC PACKAGE CASE 632 (TO-116) ORDERING INFORMATION Temperature Range Package MC1723CG LM723CH, ~A723HC oOc to JOce Metal Can MC1723CL LM723CJ, IJ-A723DC MC1723CP LM723CN, MA723PC OoC to +70 o C OoC to +70 o C Device NON-INVERTING INPUT INVERTING INPUT PIN NUMBERS ADJACENT TO TERMINALS ARE FOR THE METAL, PACKAGE PIN NUMBERS IN PARENTHESIS ARE FOR DUAL IN LINE PACKAGES Alternate Ceramic DIP MC1723G -5SoC to +12SoC Metal Can MCl723L -5S0C to +12S 0 C Ceramic DIP FIGURE 3 - TYPICAL NPN CURRENT BOOST CONNECTION FIGURE 2 - TYPICAL CIRCUIT CONNECTION (7 < VO<37l 6 (101 Rse R_SC'V°VlO~33...-. . , - - - - - - - - - - : = 7 7 ( --:.--.. VO= +15 Vdc 'L '-2 Adcmax MC1723 (MCl723C) (5)3 I 12k e,,, (7)5 ~ o~7(~~) R2 10k ISC =' V~~n;1l " ~ at TJ = +251lC Fllrbest results 10k< R2< 100 k For minimum drift R3 = Rl11R2 249 MC1723, MC1723C MAXIMUM RATINGS (TA = +25 0C unless otherwise noted.) Value Symbol Rating Unit Vin(p) 50 Vpeak Vin 40 Vde Vin - Vo 40 Vde Maximum Output Current IL 150 mAde Current from Vref Iref 15 mAde Current from V z Iz 25 Voltage Between Non·lnverting Input and Vee Vie 8.0 Vde Differential Input Voltage Vid ±5.0 Vdc Po l/eJA 8JA 1.25 10 100 W mW/oC Po l/eJA 8JA Po l/eJA 8JC Po 1.0 6.6 150 2.1 14 35 1.5 10 100 Watt Pulse Voltage from VCC to Vee (50 ms) Continuous Voltage from VCC to Vee Input·Output Voltage Differential mA Power Dissipation and Thermal Characteristics Plastic Package TA = +25 0C Derate above T A = +25 0 C Thermal Resistance, Junction to Air Metal Package TA = +25 0C Derate above T A = +25 0 C Thermal Resistance. Junction to Air TC = +25 0 C Derate above T A = +25 0 C Thermal Resistance. Junction to Case Dual In-Line Ceramic Package Derate above T A = +25 0 C Thermal Resistance, Junction to Air 1/8JA 8JA Operating and Storage Junction Temperature Range Metal Package Dual In-Line Ceramic and Ceramic Flat Packages °c/W mW/oC °C/W Watts mW/oC °C/W Watt mW/oC °O/W TJ, Tstg °c -65 to +150 -65 to +175 Operating Ambient Temperature Range DC TA o to +70 MC1723C MC1723 -55 to +125 ELECTRICAL CHARACTERISTICS (Unless otherwise noted: TA = +25 0 C, Vin 12 Vdc, Vo = 5.0 Vdc, I L = 1.0 mAde, RSC = 0, C1 = 100 pF, Cref = 0 and divider impedance as seen by the error amplifier < 10 kn connected as shown in Figure MCl723 2) MC1723C Symbol Min Typ Max Min Typ Max Unit I nput Voltage Range Vin 9.5 - 40 9.5 - 40 Vdc Output Voltage Range Vo 2.0 - 37 2.0 - 37 Vdc Vin-Va 3.0 - 38 3.0 - 38 Vdc Reference Voltage Vret 6.95 7.15 7.35 6.80 7.15 7.50 Vdc Standby Current Drain (I L = 0, Vin = 30 V) liB VN - 2.3 3.5 - 2.3 4.0 mAde - 20 2.5 - - 20 2.5 - 0.002 0.D15 - 0.003 0.D15 0.D1 0.02 0.1 0.2 - 0.D1 0.1 0.1 0.5 0.3 - - 0.3 Characteristic I nput-Output Voltage 0 ifferential Output Noise Voltage (f - 100 Hz to 10 kHz) Cref = 0 Cref = 5.0 /IF Average Temperat(f) Coefficient of Output Voltage (Tlow 1 Tlow = OOC for MC1723C = _55°C for MC1723 %PC %VO - (T Load Regulation 11.0mA't - 0.1 - - 0.1 - %/1000Hr RejR dB @Thi9h = +70 0 C for MC1723C = +125 0 C for MC1723 250 MC1123, MC1123C TYPICAL CHARACTERISTICS (Vin = 12 Vde, Va = 5.0 Vde. IL = 1.0 mAde, RSC = O. T A = +25 0 C unless otherwise noted.) FIGURE 4 - MAXIMUM LOAO CURRENT AS A FUNCTION OF INPUT·OUTPUT VOLTAGE OIFFERENTIAL FIGURE 5 - LOAO REGULATION CHARACTERISTICS WITHOUT CURRENT LIMITING 200 +0.05 TJ max = 150 0 C RTH = 1500CIW PSTAN OBY = 60 mW ;( 160 T-r~ E >- a:i .. \ c =: ~ \ => TA=+250C ~ -0.05 \J I ""- '"' -0.15 40 o 20 - > z '"~ -0.0 5 f': I:::- => r-- r-- r- r--- ~ r...... t-. T~=~ '"' c .. -0.2 T-h. TA = +125 0C RSC= Ion 015 9 ~ ! o r-- 15 10 20 30 25 RSC =10n o '" 1.0 ~ w to W ~ .............. '" > w - >- ::; >- TAi+250C ~ '" ~ 0.2 '"' TA=-550C o o I 20 40 SEJSE 60 I" \ 1\ 80 60 ~ I'.. L 0.6 V .L '" ........... 1 ::S:~ L1MITCURRENT RSC=5n 80 0.5 0.4 100 [l- r-- r-LIMIT CURRENT RSC = 10 n -50 200 vat TAGE ;;; TA=+1250C 0.4 >= ~ 0.7 « O.B ~ '" ~ ~ in ~ > 40 20 0.8 RSC = 10 n w \ I FIGURE 9 - CURRENT LIMITING CHARACTERISTICS AS A FUNCTION OF JUNCTION TEMPERATURE 1.2 ~ => TA =+25 0C\ 10. OUTPUT CURRENT (mAl FIGURE 8 - CURRENT LIMITING CHARACTERISTICS '">>- , -~ ["-..,TA = -55°C ~~ TA = +125 0C,l 10. OUTPUT CURRENT (mAl to ~ _\ -0.3 -0.4 5.0 "\ w r-- ::i-=k -0. 1 R" ~-......; -0. 1 to !' .. ~100 ~ b-, '" ~ => TA = -55°C 9 ~ 80 '0 > .::z ~ .:: '" ~l~ 60 40 - +0.1 '0 -0.2 !:::::::,. TA = -55°C FIGURE 7 - LOAO REGULATION CHARACTERISTICS WITH CURRENT LIMITING +0.05 t r-- 0C 10. OUTPUT CURRENT (mAl FIGURE 6 - LOAO REGULATION CHARACTERISTICS WITH CURRENT LIMITING ~ ~ ............ Vin-Vo.INPUT·OUTPUT VOLTAGE (VOLTSI ~ TA - +25 I"'"-'- r::::::",., -0.1 30 20 10 i'-... - 9 ~A=+125~ I'-..... J~ TA~tso;- r-- ~ t-- o o ~ :-- t--.......:: r---. I""----, « '" r.-. '\.f'... 40 ~ z '" I\. 80 !" ~ \ 1\ 120 ''=>""'' u '0 (No heat sink) +50 ""-: ~ r-- r-+100 TJ. JUNCTION TEMPERATURE (OCI 10. OUTPUT CURRENT (mAl 251 1 ~ r---.. "':-:--". 40 +150 MC1723, MC1723C TVPICAL CHARACTERISTICS (continued) FIGURE 10 - LINE REGULATION AS A FUNCTION OF INPUT-OUTPUT VOLTAGE OIFFERENTIAL +0. 2 .1Vin I = FIGURE 11 - LOAD REGULATION AS A FUNCTION OF INPUT-OUTPUT VOLTAGE DIFFERENTIAL +0. 1 +3 V ~ I =1 "0 "0 ~ it'. e +0. 1 l- '" ::> ~w --- ~ Z :::; c I -0. 1 5.0 ~ '" « l"- g -0. 1 ...... f" ~ -0. 2 15 35 25 4.0 FIGURE 13 - LINE'TRANSIENT RESPONSE I 2.0 i:; '"z .,--..... 1.0 .§ z ~ ~ ~ '" +2.0 C II '" ~ z '" ~ ~ :; o ~ +2. 0 _k-:-:- to TA =+25 0 C ~ ~ '"> ~ ~ '- ~ ::> '" 40 30 to « OUTPUT VOLTAGE I- I-20 b.. lL '"> I- ~ W L ~ TA = +125 0 C 10 ~ 1 :; TA = -55 0 C --- ~ +40 IN~UT VdLTAG'E IL = 0 ::'i 50 Vin -Va, INPUT·OUTPUT VOLTAGE (VOL TS) f--- Va = Vret « to IL 150 rnA z z '"'"::> '-' .,1 > -2.0 -5.0 +10 + 40 +45 +30 +20 Vin, INPUT VOLTAGE (VOLTS) FIGURE 15 - OUTPUT IMPEDANCE AS FUNCTION OF FREQUENCY FIGURE 14 - LOAD TRANSIENT RESPONSE +10 :; 1\ .§ z '">= ~ ~ '"~ ~ ../ 1\ 1\ '"> .§ z V '"w I- '" -8.0 -5.0 \. +10 10 IL =40 mA LOAO CURRENT +20 +30 +40 "''"S :::ll=50mi>.: CI"O :>:: w '-' ~ 1.0 '"« I '"~ ."F. ~ ./ I- ::> Q. l- ::> o. 1 '"~ 0.0 1 100 +45 t, TIME",,) 1.0 k 10 k t, FREQUENCY (Hz) 252 1 k 1M MC1723, MC1723C TYPICAL APPLICATIONS Pin numbers adjacent to terminals are for the metal, package; pin numbers in parenthesis are for the dual in-line packages. < Vo < 7 FIGURE 16 - TYPICAL CONNECTION FOR 2 6(10) FIGURE 17 - MC1723,C FOLDBACK CONNECTION RSC (11) 8 Va RSC 6(10) Va +V.n (11)7 RA 10 (1) Rl MCI713 (MC1713C) MC1713 (MC1713C) R3 (5) 3 100 pF Rl (7)5 1 (3) 5(7) ISC '" Vsense RSC ~ 0.66 at TJ"' +250C AA"'l~ RSC For best results 10 k < Rl + R2 < 100 k. For minimum drift R3 '" RlIIR2. lOkS"! where [ Iknee ISC _11 J A _ Vsense SC - (1--0) ISC FIGURE 19 - +5 V, 1-AMPERE HIGH EFFICIENCY REGULATOR FIGURE 18 - +5 V, 1-AMPERE SWITCHING REGULATOR, Vin 1 =lmH Va +65V"'~----------------~~~;( 'T' O.I"F IN4001 Vin 1 or EqUiv +10 V 100 Vin 6(10) (6) 4 MCI713 (MCI713C) 11k J 10 +5V 10(1) MC1713 (MC1713C) 1k (5) 3 1 (4) (5)3 5.1k (11) 8 - 1(3) 1M Ik 01"F -::!,- Va (11) 8 +10V 0.33 :r 9(13) 51k 5(7) (7) 5 FIGURE 20 - +15 V, 1-AMPERE REGULATOR WITH REMOTE SENSE 033 FIGURE 21 - -'5 V NEGATIVE REGULATOR 6 (10) Vin (11) 8 tl0 V ........---<~-<>-I 2 (4) (6) 4 11k + Sense MC1713 (MC1713C) Va +15 10 k 1000 pF ~- v Load -Sense -= 253 Vm =-20V +5 V ® MC3420 MC3520 MOTOROLA SWITCHMODE REGULATOR CONTROL CIRCUIT The MC3520/3420 is an inverter control unit which provides all the control circuitry for PWM push-pull, bridge and series type switch mode power supplies. These devices are designed to supply the pulse width modulated drive to the base of two external power transistors. Other applications where these devices can be used are in transformerless voltage doublers, transformer coupled dc-to-dc converters and other power control functions. The MC3520 is specified over the military operating range of -55 0 C to +125 0 C. The MC3420 is specified from OOC to +70 0 C. • Includes Symmetrical Oscillator • On Chip Pulse Width Modulator, Voltage Reference, Dead Time Comparator, and Phase Splitter SWITCHMODE REGULATOR CONTROL CIRCUIT SILICON MONOLITHIC INTEGRATED CIRCUITS P SUFFIX PLASTIC PACKAGE CASE 648 • Output Frequency Adjustable (2 kHz to 100 kHzl • Inhibit and Symmetry Correction I nputs Available • Controlled Start-Up • • L SUFFIX Frequency and Dead Time are I ndependently Adjustable (0% to 100%1 CERAMIC PACKAGE CASE 620 Can be Slaved to Other MC3420s • Open Collector Outputs • Output Capability 50 mA (Max.1 Output 2 PIN CONNECTIONS Inhibit! Symmetry Correction • On Chip Protection Against Double Pulsing of Same Output During Load Transient Condition Input Inhibit Osc. Output Output 2 FIGURE 1-TYPICAL APPLICATION Ground Output 1 Dead Time Adjust +10to3QV Vee 10 k :1~;U~h~: 11 } ~Oase Drive ,I Current ,-I Delay I I Circuit I I_ _ _ _ _ _ J Circuit I ORDERING INFORMATION VA to V sense 254 DEVICE TEMPERATURE RANGE PACKAGE MC3420P Oto+70°C Plastic DIP MC3420L o to +70"'C Ceramic OIP MC3520L -55 to +12S o C Ceramic DIP MC3420, MC3520 MAXIMUM RATINGS Rating MC3420 MC3520 Symbol Unit Power Supply Voltage VCC 30 Output Voltage (pins 11 and 13) V out 40 V Oscillator Output Voltage (pin 14) V14 30 V Voltage at pin 4 Voltage at pins 3 and 8 V V4 2.0 V V3, V8 5.0 V V Voltage at pin 5 V5 7.0 Power Dissipation Po See Thermal Information Operating Junction Temperature TJ 150 125 150 -55 to +125 o to +70 Ceramic Package Operating Ambient Temperature Range TA Storage Temperature Range °c - Plastic Package T 5t9 -65 to +150 -65 to +150 °c °c Characteri.$tic REFERENCE SECTION Reference Voltage 5 Vref 7.6 7.8 8.0 7.4 7.8 8.2 V 5 TCVref - 0.008 0.03 - 0.008 0.03 %/oC 5 Reg(in) - 3.0 5.0 7.5 - 7.5 - - 4.0 5.0 IIref = 400 "A) Temperature Coefficient of Reference Voltage (VCC = 15 V, Iref = 400 pAl Input Regulation of Reference Voltage lire! = 400 "A) IIref = 1.0 mAl DC SUPPLY SECTION mVtv - Supply Voltage 5 Vin 10 - 30 10 V 5 10 - - 16 - - 30 Supply Current 22 mA At At - - 3.0 % - - 0.03 - 5.0 - 0.04 %/oC (R ext = 10 kil, excluding load and current and reference current) OSCILLATOR SECTION Line Frequency Stability (f = 20 kHz) (t = 20 kHz, VCC = 15 V, Tlow to Thigh) 5 Maximum Output Frequency 6 f max 100 200 - 100 200 - 6 fmin - 2.0 5.0 - 2.0 5.0 kHz 11 Vose(sat) - 0.2 0.5 - 0.2 0.5 V 7 VCE(s.t) 0.33 0.22 0.5 0.33 0.22 0.5 - 50 - - 50 pA - 100 % 100 kHz (VCC = 15 V) Minimum Output Frequency (VCC = 15 V) Oscillator Output Saturation Voltage 1114 sink = 5.0 mAl OUTPUT SECTION Output Saturation Voltage V 8 ICE - 9 9 APW 0 0 AOT 0 - 100 Dead Time Adjustment Range 100 0 Temperature Coefficient of Dead Time - TCOT - 0.1 - 0.1 - % %/oC 12,13 14 118 - 5.0 15 - 5.0 15 I'A liB - 10 30 - 10 30 "A (I L = 40 mA, Thigh to Tlow) (IL = 25 mA, Thigh to Tlow) Output Leakage Current - - (VCE = 40 V, pins 11 and 13) COMPARATOR SECTION Pulse Width Adjustment Range Comparator Bias Currents 255 MC3420, MC3520 ELECTRICAL CHARACTERISTICS (continued) Characteristic AUXILIARY INPUTS/OUTPUTS Ramp Voltage V 5 Peak High Peak Low Ramp Voltage Change 5 Vrarnp(Hil V ra!11Qj Low I aV ramp 5.5 2.0 6.0 2.4 6.5 2.8 5.5 2.0 6.0 2.4 6.5 2.8 3.0 3.5 4.0 3.0 3.5 4.0 V 3.0 - rnA - 40 ",A (V ramp Hi - V ramp Low) Ramp Out Sink Current 5 'sink Ramp Out Source Current 5 10 'source - 3.0 - IIH - - 40 - 10 IlL - -25 -180 - -25 -180 ",A 10 ISY/H - - 40 - - 40 ",A 10 ISY/L - -10 -180 - -10 -180 ",A - 'source - 2.0 - - 2.0 - mA 40 - - ns 150 - ns 275 275 - ±1.0 - ns ±1.0 - 40 150 Inhibit Input Current - High 400 ",A 400 (VIH = 2.0 VI Inhibit Input Current - Low (VIL = 0.8 VI Symmetry Correction Input/Output 2 Inhibit Current - High (VSY = 2.0 V, pin 161 Symmetry Correction Input/Output 2 Inhibit Current - Low (VSy=0.8V,pin161 F/F out Source Current OUTPUT AC CHARACTERISTICS (TA = Thigh, VCC = +15 V, f -- 20 kHzl Rise Time 15 Fall Time 15 'r If Overlap Time 15 lov - Assymmetry (Duly Cycle = 50%1 15 tonl -t on 2 - ton1 '. NOTE: Thigh = +125 0 C for MC3520 +70 o C for MC3420 Tlow = -55°C for MC3520 OoC for MC3420 FIGURE 2-EQUIVALENT CIRCUIT Ramp Ramp Out In PWM Vcontrol Oscillator Output Out Vce 5 8 Dead Time Adjust 2 9 V ref Rext 3 Cext 12 F IF 15 Ground Inhibit Out 16 Symmetry Correction Input/Output 2 Inhibit 256 % ~ o ~ FIGURE 3 - CIRCUIT SCHEMATIC (continued next page) ~ n w @ ~~ ~ ~ J ): ~~ a r ~ -...J ';j~ ~ r r 18k '" ~ t. ~ 40 k 36 k 7.0 k ~ ~ ~ r >-- ::: ,~~'(J ~ ~ ~ ~ 30 k ® Vref ~ ( ) I" "-I ':oi ~ round ~ ~ 20 k I" ~ @ r ho 2.0 k (J'I B 2.0 k r 4.0 k N A ~ 30 k :"I~ K ~~ 6.8 k ~ ~ ~ r-1 A .{~ y-----< 20 k ho l ~ I-~ I" III ~ .~ c 10 k AExternal CD o 0 6 Ce xternal @), R, mp Out ~ o 3: o (continued) ~ FIGURE 3 - CIRCUIT SCHEMATIC 3: n w A B ~ ~. ~ ~ r=1JC~ I tlll61 L- ex> 20 k >-<>-- ~ --t 20 k :! :!Ii': :!!': ~ c Io 10 k ~ 7.5 k 10 k ~ rl 10 k ",R~ ( 30 k CD 0 Dead Time PWM Out 0 1 8:" V K Ramp 1.6 k 10 k I'" F"' @ V ~:2 10 k ~ --< -C --< r I F/Fout Adjust In ~ 2.0 k 10 k D ® r- ~ V @ Oscillator Output @ @ Inhibit @ Output' I--< o.J 30 k .., -t 2.0 k I--< ~>--- ---< ~ VControl V r- { -t -C r-C .,. IIoJ 1 ~ 10 k '"~ 4.0 k Ii': cD ~ o IIoJ I" 10 k ~ N U1 (r1 100 JG 1.6j 10 k -COutput 2 Inhibit/ Symmetry Correction Input MC3420, MC3520 GENERAL INFORMATION The internal block diagram of the MC3420 is shown in Figure 2, and consists of the following sections: Dead Time Comparator An additional comparator has been included in MC3420 to allow independent adjustment of system dead time or maximum duty cycle. By dividing down Vref at Pin 9 with a resistive divider or potentiometer, and applying this voltage to Pin 7, a stable dead time is obtained for Voltage Reference A stable reference voltage is generated by the MC3420 primarily for internal use. However, it is also available externally at Pin 9 (V ref) for use in setting the dead time (Pin 7) and for use as a reference for the external control loop error amplifiers. prevention of inverter switching transistor cross conduc- tion at high duty cycles due to storage time delays. Phase Splitter Ramp Generator A phase splitter is included to obtain two 1800 out of phase outputs for use in multiple transistor inverter systems. It consists of a toggle flip·flop whose clock signal is derived by "AN Ding" the output of the PWM The ramp generator section produces a symmetrical triangular waveform ramping between 2.4 V and 6.0 V, with frequency determined by an external resistor (Rext) and capacitor (Cext) tied from Pins 1 and 2, respectively, to ground, comparator and a signal from the ramp generator section. This "AND" gate ensures that the outputs truly alternate under control loop transient conditions. Better under· standing of this feature and MC3420 operation may be gained by studying the circuit waveforms, shown in Figure 4. PWM Comparator The output of the ramp generator at pin 8 is normally connected to Pin 5, RAMP IN. The PWM (pulse width modulation) comparator compares the voltage at Pin 6 (V control) to the ramp generator output. The level of Vcontrol determines the outputs' pulse width or duty cycle. The duty cycle of each output can vary, exclu· sive of dead time, from 50% (when Vcontrol is at approximately 2.4 V) to 0% (Vcontrol approximately 6.0 V), FIGURE 4 - INTERNAL WAVEFORMS ~6.0 Voltage at V Veon'rol IL_ _ _ _ _ '--_Voltage at Dead Time J Adjust Operation (Constant Power Supply Input Voltage & Load) Pulsed" OutPuts During Transient Conditions By Use of AND Gate At F/F Clock Input • High Level Corresponds to (Transient Output Load) Output Transistor Saturation Ramp In, Ramp Out Tied Together (Pins 8 & 5) PWM Out, Output 2 inhibit Tied Together (Pins 4 & 16) 259 MC3420, MC3520 FIGURE 5 - STANDARD AC. DC TEST CIRCUIT +15 V o +)0 V 0 +30 V 10 k 0.0025 "F 10 k 14 11 1.0 k 13 1.0 k 15 +5.0 V O.l1'F1;' 12 TTL-Compatible FrequencV Meter FIGURE 6 - FREQUENCY LIMIT TEST CIRCUIT "B.O k ", +15 V 5.0 k O.l1'F~ 4 10 10 k 16 500 pF \. f max l' 14 11 1.0 k 13 1.0 k 15 20k~t----, +5.0 V O.l1'F* 12 FIGURE 7 - OUTPUT SATURATION TEST CIRCUIT +10 V 0 +30 O.l1'F1' 10 k 10 4 16 2 11 14 760 lW n. 15 13 Note: Use voltage change on pins 6, 7 to change output states. A voltage must always be present on pins 6 and 7. 260 760 1W n, MC3420, MC3520 FIGURE 8 - OUTPUT LEAKAGE TEST CIRCUIT +10 V 0 +30 V -::;r 0.1 ~F 10 10k 16 4 14 10 k 11 15 10 k 13 +40 V 0.1 JJFl' Note: A voltage must always be applied to pins 6 and 7. 0+5.0 V FIGURE 9 - OUTPUT DUTY CYCLE TEST CIRCUIT +30 V 0 +10 0.1 ~F 10 k 'J 0.0025 J.l.F 10 k 10 16 4 11 14 1.0 k 15 +5.0 V 1.0 k 13 ,-__0.'.' ~F 'J +1.0 V TYPICAL DUTY CYCLE DEAD TIME VOLTAGE VO',U5 PIN 7. DEAD TIME VOLTAGE (VI % DUTY CYCLE (FOR EACH (Vcontrol = 2.0 VI OUTPUT! 2.0 2.5 3.0 3.5 4.0 4.5 5.0 5.5 6.0 50 46 40 33 26 18 11 4.0 0 TYPICAL DUTY CYCLE V6 versus PWM VOLTAGE (Vcontrol) PIN 6. CYCLE V control (V) (FOR EACH (DEAD TIME OUTPUT) VOLTAGE: 1.0 VI 2.0 2.5 3.0 3.5 4.0 4.5 5.0 5.5 6.0 50 46 40 33 26 18 11 V7 Volts % DUTY 100% Adjust Dead Time 1.0 1.0 Pulse Width 1.0 1.0 Dead Time 7.0 1.0 Pulse Width 1.0 7.0 (Pin 11 + Pin 13 Logic "1 ") 0% Adjust (Pin 11 HPin 13) NOTE: Logic "'" is TTL-Compatible VOH. 4.0 0 261 Logic " ' " MC3420, MC3520 FIGURE 10 - INHIBIT/SYMMETRY rEST CIRCUIT -=- +30 V o VSY 1 0.1 ;tF-:;;J;' 10 k 10 14 11 1.0 k 15 1.0 k 13 +5.0 V +1.0 V 20k~,---------.o VI--==- I FIGURE 11 - OSCILLATOR OUTPUT (pin 14) TEST CIRCUIT +30 V o +30 V 5.6 k +10 V 10 k 0.1 ; t F 1 ' 10 4 0.0025 ;tF 16 14 11 1.0 k 13 1.0 k 15 +5.0 V 9 O.I;tFJ 12 -= FIGURE 12 - VControl BIAS CURRENT TEST CIRCUIT +30 vO +10 V 0.1 ;tF-:;;J;' 10 10 k 4 16 14 11 1.0 k 13 1.0 k 15 9 20k~.-_+4~.~0_V~__~ 12 +3.0 V 262 +5.0 V MC3420, MC3520 FIGURE 13 - DEAD TIME BIAS CURRENT TEST CIRCUIT +30 V 0 +10 V 0.1 ~F 1;' 4 10 10 k 16 '4 11 1.0 k '3 1.0 k 15 20 k +4.0 V TA" 125°:""'-- z o >= ~0S/": ~ 0.2 ......- V '";Ji I-- / ~ ~ 0.1 1/ / o lii ~ 0 > ../ ;:/" ~ w '" ~ V o ~ V a 10 7.6 40 30 20 IL, LOAD CURRENT (rnA) a 0.5 1.5 1.0 lref, REfERENCE CURRENT ImA) 2.0 FIGURE 19 - PEAK FLIP-FLOP out VOL TAGE versus EXTERNAL RESISTANCE 8.0 ~ 14 ;5 7. a ~ 13 ~ 12 15 ~ 11 ---...... t'---... ~ 6.0 ~> 5.0 ~ 4. a "- 2 10 o 9. 0 " 2. 0 ~ 8. 0 0 10 15 Rext , EXTERNAL RESISTANCE (kn) 20 '\ " Q. Z 5.0 I~ ~ B ~ r- ~ 7.7 15 I-- - -- ~ 7.8 ~- t - - FIGURE 18 - DRAIN CURRENT versus EXTERNAL RESISTANCE 1 I VCC"15V )- TA" 25°C ~ V/ o 3. 0 i'., i'-- I- - 5.0 25 10 15 Rext , EXTERNAL RESISTANCE (kn) 20 25 FIGURE 21 - REFERENCE VOLTAGE TEMPERATURE COEFFICIENT versus OUTPUT CURRENT FIGURE 20 - DRAIN CURRENT versus TEMPERATURE 15 r--r--t-VCC"30V Rext = 10 k 120 ---I---.. .r- ~ VCC"30V ...-:::~ ~ .& ~/'r\ /" r- -:::::r--25 +25 +50 +75 +100 +125 TA, AMBIENT TEMPERATURE (OC) 30 0.01 1 VCC" 10 V I IJll NOTt loiJltilHAS NEGATIVE TEMPERATURE COEffnEn oF-'" II -50 V~" 15 V III 0.1 1.0 REfERENCE OUTPUT CURRENT ImA) 264 10 MC3420, MC3520 OPERATION AND APPLICATIONS INFORMATION The Voltage Reference Dead Time The temperature coefficient of V ref has been optim ized for a 400!1A (""20 kn) load. If increased current capability is required, an op amp buffer may be used, as shown in Figure 22. Figure 24 illustrates how to set or adjust the MC3420 outputs' dead time or maximum duty cycle. For mini· mum dead time drift with temperature or supply voltage, VD.T. should be derived from V ref as shown. FIGURE 22 FIGURE 24 ) 9 Vref / ;.. vref ~(VD.T.-2) a 4 where fa is the output frequency 20 kil (':DT~ I 20 U1. Dead Time "'" R 7 Dead Time Adjust Connections to the V control Pin Output Frequency In many systems, it is necessary to make multiple connections to the V control Pin in order to implement The values of Rext and C ext for a given output frequency, fa, can be found from: fa ""R °C·55 ext ext features in addition to voltage regulation such as current limiting, soft start, etc. These can be made by the use of a simple "diode-OR" connection, as shown in Figure 25. This allows whichever control element is seeking the lowest PWM duty cycle to dominate. Note that are· sistor. R 1, whose value is';;; 50 kn is placed from the Vcontrol Pin to ground. This is necessary to provide a dc path for the PWM comparator input bias current under all conditions. ; 5.0 kn ,;;; Rext ,;;; 20 kn (Eq. 1) or from the graph shown in Figure 23. Note that fa refers to the frequency of Output 1 (Pin 11) or Output 2 (Pin 13). The frequency of the ramp generator output waveform at Pin 8 will be twice f o _ The system duty cycle is given by: FIGURE 23 5 D.C. (%) "" \ 51---- \ ¥1? f-- - .~ ' - - ~.~ '<'-" +I'~ "'2k ~/~-~~ 'b +"''b 10 k "'" X 100 (Eq.2) FIGURE 25 l---~A'-\:''b~A' ~-" .~- VControl - 2 4 "- '-. 20 k IN4148's .--+.-_to - 50ft start circuit +--o6 __.....-+----I...- _ t o voltage control circuit Rl 100 k A1";;SO kr! '0' OUTPUT FREQUENCY (Hzl 265 '--114-- ~~r~~~;ent limit MC3420, MC3520 FIGURE 27 Soft Start In most PWM switching supplies, a soft start feature is desired to prevent output voltage overshoots and magnetizing current imbalances in the power transformer primary. This feature forces the duty cycle of the switching elements to gradually increase from zero to their normal operating point during initial system powerup or after an inhibit. This feature can be easily implemented with the MC3420. One method is shown in Figure 26, Q1 110 Vac + \to power e1 Rectifiers I-------..---il. f ~witching sectIon FIGURE 26 to provide a time delay on the inhibit pin to keep it low until the input filter capacitor, C1, has had time to charge, whereas the initial portion of the soft start timing cycle can be used for this delay if this signal is derived from one of the output pins. However, using the Oscillator Output Pin does offer the advantage that its waveform has a constant 50% duty cycle, independent of the outputs' duty cycle which can simplify the design of a drive circuit for T1. Vee D1 To Voltage 15 & - - -} - -- R1~50 kn Current Control Loops 04 01 - 04. IN4148 Slaving I n some applications, as when one PWM inverter/converter is used to feed another, it may be desired that their frequencies be synchronIZed. This can be done with multiple MC3420s as shown in Figure 28. 8y omitting their Rext and Cext, up to two MC3420s may be slaved to a master MC3420. After an inhibit command or during)power-up, the voltage on R 1 and Pin 6 exponentially decays from VCC toward ground with a time constant of R1C1, allowing a gradual increase in duty cycle. Diodes D2 - D4 provide a diode-or function at the Vcontrol Pin, while 01 serves to reset the timing capacitor, C 1, when an inhibit command is received thereby reinitializing the soft-start feature. D1 allows C1 to reset when power (VCC) is turned off. FIGURE 28 - SLAVING THE MC3420 89-------~------------_.--_, Aext FIF Out C ext 8 Inrush Current Limiting I Since many PWM switching supplies are operated directly off the rectified 110 Vac line with capacitive input filters, some means of preventing rectifier failure due to inrush surge currents is usually necessary. One method which can be used is shown in Figure 27. In this circuit, a series resistor, RS' is used to provide inrush surge current limiting. After the filter capacitor, C 1, is charged, 01 receives a trigger signal from the control circuitry through T1 and shorts RS out of the circuit, eliminating its otherwise, larger power dissipation. The trigger signal for 01 may be derived from either the oscillator output (Pin 14) or one of the MC3420's outputs. If the oscillator output is used, it will be necessary 266 ® MC3423 MC3523 MOTOROLA Specifications and Applications InforIllation OVERVOLTAGE SENSING CIRCUIT OVERVOL TAGE "CROWBAR" SENSING CIRCUIT SILICON MONOLITHIC INTEGRATED CIRCUIT These overvoltage protection circuits (OVP) protect sensitive electronic circuitry from overvoltage transients or regulator failures when used in conjunction with an external "crowbar" SCR_ They sense the overvoltage condition and quickly "crowbar" or short circuit the supply, forcing the supply into current limiting or opening the fuse or circu it breaker. The protection voltage threshold is adjustable and the MC3423/ 3523 can be programmed for minimum duration of overvoltage condition before tripping, thus supplying noise immunity. The MC3423/3523 is essentially a "two terminal" system, therefore it can be used with either positive or negative supplies. P1 SUFFIX PLASTIC PACKAGE CASE 626 (MC3423 only) USUFFIX CERAMIC PACKAGE CASE 693 MAXIMUM RATINGS Rating Differential Power Supply Voltage f-=--- SeAse Voltage (1) Sense Voltage (2) Remote ActivatIOn Input Voltage Symbol Value Unit Vee-VEE V Sense 1 40 Vdc 6.5 Vdc VS ense 2 V aet 6.5 Vdc 7.0 Vdc 300 rnA Output Current 10 Operating Ambient Temperature Range MC3423 MC3523 TA Operating Junction Temperature TJ Plastic Package o to +70 -55 to +125 .~ 1 'e PIN CONNECTIONS 'e 125 150 Ceramic Package Storage Temperature Range T stg -65 to +150 °e Indicator Output Remote Activation Current Source (top view) TYPICAL APPLICATION V out Current Limited ORDERING INFORMATION Q1 DC Power C out DEVICE TEMPERATURE RANGE PACKAGE Supply MC3423P1 MC3423U MC3523U NOTE: A 2N6504 or equivalent is suggested for 01. 267 o to +70 o C o to +70o C -55 to +125° C Plastic DIP Ceramic DIP Ceramic DIP MC3423, MC3523 ELECTRICAL CHARACTERISTICS (5 V .. VCC -VEE" 36 V, Tlow < TA < Thigh unl... otherwise notad.) Characteristic SupplV Voltage Range Svmbol Min TVp Max VCC·VEE 4.5 - 40 Vdc Vo VCC·2.2 VCC·l.S - Vdc VOL(lnd) - 0.1 0.4 Vdc VSense I, VSense 2 TCVSl 2.45 2.6 2.75 Vdc IIH IlL - Isource 0.1 Output Voltage (10 = 100mA) Indicator Output Voltage (lO(lnd) = 1.6 mAl Sense Voltage (TA = 25 0 C) Temperature Coefficient of VSense 1 Unit %/vC 0.06 (Figure 2) Remote Activation Input Current (VIH (VIL itA = 2.0 V, VCC-VEE = 5.0 V) = O.S V, VCC-VEE = 5.0 V) Source Current Output Current Risetime (TA 40 -ISO 0.2 0.3 400 tr = 25 0 C) 5.0 -120 Propagation Delay (TA = 25 0 C) tpd Supply Current MC3423 MC3523 ID - 0.5 - - 6.0 5.0 10 7.0 Tlow = C for MC3523 Thigh = +125 0 C for MC3523 = + 70°C for MC3423 = OoC for MC3423 FIGURE 1 - BLOCK DIAGRAM Vee Current 4 Source 2 V sense 1 0-1--11---- '---4>--j---O Output 8 VEE 3 V sense 2 5 6 Remote Activation Indicator Output FIGURE 2 - SENSE VOLTAGE TEST CIRCUIT Vee Switch 1 (A) __-----------=2~ (8)_---.-.....::--1 ItS mA -550 mA mA/lts 8 VSense 1 VSens8 2 Ramp VI until output gOBS high; this Is the VS anse threshold. 268 MC3423, MC3523 r" ' FIGURE 3 - BASIC CIRCUIT CONFIGURATION ,- +~ Fl I I (+ Sense Lead) Rl I I I I 1 01 2 Power Supply '---:l t::: R2 4 MC3523 V tnp '" Vref I ~ I To I ~ Load I RG (~Sense "" 2.6 V (1+~) For minimum value of RG, see Figure 9 , r;;'. 7~ (1+~) R2';;; 10 kH for minimum drift Q1 is 2N6504 or equivalent ·See text for explanation I I Lead) FIGURE 4 - CIRCUIT CONFIGURATION FOR SUPPLY VOLTAGE ABOVE 36 V (+ Sense Lead) Rl IN4740 Power Supply To Load MC3523 10 V MC3423 10l'F 15 V 3 RS = Vtrip (Vs 2~ 10) Ul ~ Vref (1+~) ::::;: 2.6 V (1+~) *R2';;;; 10 kn L-----r-,---~·R2 Q1 VS':;;; 50 V; 2N6504 or equivalent Vs ~ Vs ~ Vs ~ VS ~ VS';;;; v, V, V. V, V, lOa 200 400 600 800 2N6505 2N6506 2N6507 2N6508 2N65Q9 or equivalent or equivalent or equivalent or equ ivalent or equivalent FIGURE 5 - BASIC CONFIGURATION FOR PROGRAMMABLE DURATION OF OVERVOLTAGE CONDITION BEFORE TRIP ,------1--------~~~--------~---+VCC Vc Vref-t--~-----7- Rl 2N6504 or equivalent n __ L_~ o - ____ Vo R2 o ~ ~---- -----+---------, L - - , - - I td R3 ~ Vtrip ~10mA td 269 = Vref xC"'=:: [12x103] C (See Figure 10) Isource MC3423, MC3523 APPLICATIONS IN FORMATION BASIC CIRCUIT CONFIGURATION The basic circuit configuration of the MC3423/3523 OVP is shown in Figure 3 for supply voltages from 4.5 V to 36 V, and in Figure 4 for trip voltages above 36 V. The threshold or trip voltage at which the MC3423/3523 will trigger and supply gate drive to the crowbar $CR, 01, is determined by the selection of R 1 and R2. Their values can be determined by the equation given in Figures 3 and 4, or by the graph shown in Figure 8. The minimum value of the gate current limiting resistor, RG, is given in Figure 9. Using this value of RG, the SCR, 01, will receive the greatest gate current possible without damaging the MC3423/3523. If lower output currents are required, RG can be increased in value. The switch, Sl, shown in Figure 3 may be used to reset the SCR crowbar. Otherwise, the power supply, across which the SCR is connected, must be shut down to reset the crowbar. If a non currentlimited supply is used, a fuse or circuit breaker, F 1, should be used to protect the SCR and/or the load. The circuit configurations shown in Figures 3 and 4 will have a typical propogation delay of 1.0 J1S. If faster operation is desired, pin 3 may be connected to pin 2 with pin 4 left floating. This will result in decreasing the propogation delay to approximately 0.5 J1S at the expense of a slightly increased TC for the trip voltage value. FIGURE 6 - CONFIGURATION FOR PROGRAMMABLE DURATION OF OVERVOL TAGE CONDITION BEFORE TRIP/WITH IMMEDIATE TRIPAT HIGH OVERVOL TAGES (+ Sense Lead) + - 1 Rl 2 ZI l Power Supply I ~ MC3523 R2 ~ 01 5 lK 41 7 T C (- Sense Lead) - ADDITIONAL FEATURES 1. Activation Indication Output An additional output for use as an indicator of OVP activation is provided by the MC3423/3523. This output is an open collector transistor which saturates when the OVP is activated. It will remain in a saturated state until the SCR crowbar pulls the supply voltage, VCC, below 4.5 V as in Figure 5. This output can be used to clock an edge triggered flip-flop whose output inhibits or shuts down the power supply when the OVP trips. This reduces or eliminates the heatsinking requ irements for the crowbar SC R. CONFIGURATION FOR PROGRAMMABLE MINIMUM DURATION OF OVERVOLTAGE CONDITION BEFORE TRIPPING In many instances, the MC3423/3523 OVP will be used in a noise environment. To prevent false tripping of the OVP circuit by noise which would not normally harm the load, MC3423/3523 has a programmable delay feature. To implement this feature, the circuit configuration of Figure 5 is used. In this configuration, a capacitor is connected from pin 3 to VEE. The value of this capacitor determines the minimum duration of the overvoltage condition which is necessary to trip the OVP_ The value of C can be found from Figure 10. The circuit operates in the following manner: When VCC rises above the trip point set by R1 and R2, an internal current source (pin 4) begins charging the capacitor, C, connected to pin 3. If the overvoltage condition disappears before this occurs, the capacitor is discharged at a rate 3> 10 times faster than the charging rate, resetting the timing feature until the next overvoltage condition occurs. Occasionally, it is desired that immediate crowbarring of the supply occur when a high overvoltage condition occurs, while retaining the false tripping immunity of Figure 5. In this case, the circuit of Figure 6 can be used_ The circuit will operate as previously described for small overvoltages, but will immediately trip if the power supply voltage exceeds VZ1 + 1.4 V. 2. Remote Activation Input Another feature of the MC3423/3523 is its remote activation input, pin 5. If the vol age on this CMOS/TTL compatible input is held below 0.8 V, the MC3423/ 3523 operates normally. However, if it is raised to a voltage above 2.0 V, the OVP output is activated independent of whether or not an overvoltage condition is present. It should be noted that pin 5 has an internal pull-up current source. This feature can be used to accomplish an orderly and sequenced shutdown of system power supplies during a system fault condition. In addition, the activation indication output of one MC3423/3523 can be used to activate another MC3423/3523 if a single transistor inverter is used to interface the former's indication output to the latter's remote activation input, as shown in Figure 7. In this circuit, the indication output (pin 6) of the MC3423 on power supply 1 is used to activate the MC3423 associated with power supply 2. 01 is any small PNP with adequate voltage rating. 270 MC3423, MC3523 FIGURE 7 - CIRCUIT CONFIGURATION FOR ACTIVATING ONE MC3523 FROM ANOTHER I Power Supply #1 I + c~ R1 FIGURE 8 - R1 versus TRIP VOLTAGE 30 / 20 V '-' J Power Supply #2 I C' ~1 + V V",," V V V '" 1;:; ~ '"-' V V V V Z ,,,,9 V V R2=27k ~w 10 k "'~ V V ./. v./ 10 ~ 'l" ~~ ~ 1 k - o o 50 10 15 10 15 30 Vr, TRIP VOLTAGE 1VOLTSl Note that both supplies have their negative output leads tied together (i.e., both are positive supplies). If their positive leads are common (two negative supplies) the emitter of 01 would be moved to the positive lead of supply 1 and R1 would therefore have to be resized to deliver the appropriate drive to 01. FIGURE 9- MINIMUM RG versus SUPPLY VOL TAGE 5 30 ~o CROWBAR SCR CONSIDERATIONS - I_ r V > Referring to Figure 11, it can be seen that the crowbar SCR, when activated, is subject to a large current surge from the output capacitance, Cout 1. This surge current is illustrated in Figure 12, and can cause SCR failure or degradation by anyone of three mechanisms: di/dt, absolute peak surge, or 12t. The interrelationship of these failure methods and the breadth of the application make specification of the SCR by the semiconductor manu· facturer difficult and expensive. Therefore, the designer must empirically determine the SCR and circuit elements which result in reliable and effective OVP operation. However, an understanding of the factors which influence the SCA's di/dt and surge capabilities simplifies this task. " 15 ~ i U ~ /' / RGIMIn)- 0 If Vee < 11 V /" /" ~ ./ 20 ./ 15 ....... V /' 10 o 10 .-f---- -- 40 30 50 10 60 RG. GATE CURRENT lIMlTlNG RESISTOR (OHMS) 70 80 FIGURE 10 - CAPACITANCE versus MINIMUM OVERVOLTAGE DURATION 1.0 1. di/dt As the gate region of the SCR is driven on, its area of conduction takes a finite amount of time to grow, starting as a very small region and gradually spreading. Since the anode current flows through this turned~on gate region, very high current densities can occur in the gate region if high anode currents appear quickly (di/dt). This can result in immediate destruction of the SCR or gradual degradation of its forward blocking voltage capabilities - depending on the severity of the occasion. o. 1 0.0 1 0.00 1 V 0.0001V 0.001 1Cout consists of the power supply output caps, the load's decoupling caps, and in the case of Figure 11 A, the supply's input filter caps. 0.01 0.1 to DELAY TIME (ms) 271 1.0 10 MC3423, MC3523 The value of di/dt that an SCR can safely handle is influenced by its construction and the characteristics of the gate drive signal. A center·gate·fire SCR has more di/dt capability than a corner·gate·fire type and heavily overdriving (3 to 5 times IGT) the SCR gate with a fast « 1 f.1s) rise time signal will maximize its di/dt capability. A typical maximum number in phase control SCRs of less than 50 Arms rating might be 200 A/f.1s, assuming a gate current of five times IGT and < 1 f.1S rise time. If having done this, a di/dt prob· lem is seen to still exist, the designer can also decrease the di/dt of the current waveform by adding indue· tance in series with the SCR, as shown in Figure 13. Of course, this reduces the circuit's ability to rapidly reduce the de bus voltage and a tradeoff must be made between speedy voltage reduction and di/dt . FIGURE 11 - TYPICAL CROWBAR OVP CIRCUIT CONFIGURATIONS 11A V out DC + Power C out Supplv '-------,_-' 11B V out Reset • Needed if supply not current limited 2. Surge Current FIGURE 12 - CROWBAR SCR SURGE CURRENT WAVEFORM If the peak current and/or the duration of the surge is excessive, immediate destruction due to device overheating will result. The surge capability of the SCR is directly proportional to its die area. If the surge current cannot be reduced (by adding series resistance - see Figure 13) to a safe level which is consistent with the system's requirements for speedy bus voltage reduction, the designer must use a higher current SCR. This may result in the average current capability of the SCR exceeding the steady state current require· ments imposed by the de power supply. A WORD ABOUT FUSING FIGURE 13 - CIRCUIT ELEMENTS AFFECTING SCR SURGE & di/dt Before leaving the subject of the crowbar SCR, a few words about fuse protection are in order. Refering back to Figure 11 A, it will be seen that a fuse is necessary if the power supply to be protected is not output current limi· ted. This fuse is not meant to prevent SCR failure but rather to prevent a fire! In order to protect the SCR, the fuse would have to possess an 12 t rating less than that of the SCR and yet have a high enough continuous current rating to survive normal supply output currents. In addition, it must be capable of successfully clearing the high short circuit currents from the supply. Such a fuse as this is quite expensive, and may not even be available. Output Cap R & L EMPIRleALLY DETERMINEDI CROWBAR SCR SELECTION GUIDE As an aid in selecting an SCR for crowbar use, the following selection guide is presented. The usual design compromise then is to use a garden variety fuse (3AG or 3AB style) which cannot be relied on to blow before the thyristor does, and trust that if the SCR does fail, it will fail short circuit. In the majority of the designs, this will be the case, though this is difficult to guarantee. Of course, a sufficiently high surge will cause an open. These comments also apply to the fuse in Figure 11B. 272 DEVICE IRMS ITSM PACKAGE 2N6400 Series 2N6504 Series 2N 1842 Series 2N2573 Series 2N681 Series MCR3935·1 Series MCR81·5 Series 16A 25A 16A 25A 25A 35A 80A 160A 160A 125A 260A 200A 350A 1000A T0220 Plastic T0220 Plastic Metal Stud Metal TO·3 Type Metal Stud Metal Stud Metal Stud ® MC3424 • MC3424A MC3524 • MC3524A MC3324 • MC3324A MOTOROLA Product Preview POWER SUPPLY SUPERVISORY CIRCUITI DUAL VOLTAGE COMPARATOR The MC3424 series is a dual-channel supervisory circuit, consisting of two uncommitted input comparators, a reference, output comparators, and high-current drive and indicator outputs for each channel. The input comparators feature programmable hysteresis, high common-mode rejection, and wide common-mode range, capable of comparing at ground potential with single-supply operation. Separate delay-filter pins are provided to increase noise immunity by delaying activation of the outputs. A 2.5 V bandgap voltage reference is pinned-out for referencing the input comparators, or other external functions. Independent high-current drive and indicator outputs for each channel can source and sink up to 300 mA and 50 mA resp'ectively. CMOSITTL compatible digital inputs provide remote activation of each channel's outputs. An input-enable pin allows control of the input comparators. Although this device is intended for power supply supervision, the pinned-out reference, uncommitted-input comparator, and many other features, enable the MC3424 series to be utilized for a wide range of applications. • Pinned-Out 2.5 V Reference • Wide Common-Mode Range • Programmable Hysteresis • Programmable Time Delays • Two 300 mA Drive Outputs • Remote Activation Capability • Wide Supply Range: 4.5 V"" VCC "" 40 V • Low Current Drain Applications • Dual-Over Voltage "Crowbar" Protection • Dual-Under Voltage Supervision • Over/Under Voltage Protection • Split-Supply Supervision • Line-Loss Sensing • Proportional Control • Over/Under-Speed Indicator • Sequential-Time Delay • Battery Charging POWER SUPPLY SUPERVISORY CIRCUIT IOUAL VOLTAGE COMPARATOR SILICON MONOLITHIC INTEGRATED CIRCUIT L SUFFIX CERAMIC PACKAGE CASE 620 PIN CONNECTIONS Vre ! Enable Select 1/C1 + C2DLY2 IND 2 IND 1 TYPICAL APPLICATION Over-Voltage Crowbar Protection, Under-Voltage Indication .....---....---.....-c v out I-~.---.>- Gnd DRV1 (Top view) Current Limited DC Power Supply Co Under-Voltage Indication ORDERING INFORMATION Device MC3524L, AL MC3324L, AL MC3324P, AP This document contains Information on a product under development Motorola reserves the right to change or discontinue this product without notice 273 MC3424L, AL MC3424P, AP Temperature Range Package -55 to + 125'C Ceramic DIP -40 to + 85'C o to + 70'C Ceramic DIP Plastic DIP Ceramic DIP Plastic DIP MC3424, MC3424A, MC3524, MC3524A, MC3324, MC3324A FIGURE 1 - POWER SUPPLY OVERVOLTAGE PROTECTION (CROWBAR) AND LINE LOSS DETECTOR Vin + va 15k -= 50k 5 16 1.0!,1 10k -= IND2 11 C2+ 20k 14 110VE] 60 Hz RS 27 k 126 V CT -= MCR67-1 RAI VCC RA2 S IE ORVI Cl- 2 CRI 1- 10k 12 Vrel I -= 9 Line Loss Indication MC3524 Cl+ C2- OLYI 4 Gnd lOOI,,1 -= -= FIGURE 2 - OVERVOLTAGE PROTECTION, WITH DELAY, OF SPLIT SUPPLIES USING SCR "CROWBAR" SHUTDOWN AND LATCHED-FAULT INDICATION. (The Positive Sense is Chosen to Have IHRH Hysteresis Voltage.) +VTRIP ~--------------------------------------,--o+Va r---------------.-----------~~+5V Rl 500 +VTRIP = Vrel (1 + R4 -VTRIP = Vrel (R'3 Co = loto Vrel Rl 'R2) - 1) = 200 "A to 2.5 V Fault -Va 9 VCC 2 Cl + " Latch! Unlatch R2 I----_"""'Ir-., o-.....---------=-t 11 MC3524 L-------------~.-~IND2 Vrel f-"____-. 0-_..::::..:..::...---=.;12"_1 RA2 ~__________________'~O~O~!~I----S"_lORV' C2+ 120n C2- 15 R3 14 03 R4 -= 274 -VTRIP -Va MC3424, MC3424A, MC3524, MC3524A, MC3324, MC3324A MC3524/3424/3324 BLOCK DIAGRAM VCC 9 + + Enable Select 11 C1+ o--h_----I 2 + ~------~~-+------~+ C1 - o-3+-"1-_---i Drive 1 8 Input Enable 1.4 V 16 Output Comparator~--.... C2+ C2- ~----~~r--+-t--t-~+ 15 14 ___ 2 + 13 4 I 5 12 DLY2 DLY1 I RA1 RA2 I INPUT SECTION I I Note: All voltages and currents are nominal. 275 7 Vref Gnd OUTPUT SECTION @ MC34060 MC35060 MOTOROLA Specifications and Applications Information SWITCH MODE PULSE WIDTH MODULATION CONTROL CIRCUITS SWITCHMODE PULSE WIDTH MODULATION CONTROL CIRCUITS SILICON MONOLITHIC INTEGRATED CIRCUITS The MC35060 and MC34060 are low cost fixed frequency, pulse width modulation control circuits designed prl merlly for single ended SWITCHMODE power supply control. These devices feature: • Complete Pulse Width Modulation Control Circuitry • On-Chip OSCillator With Master or Slave Operation • On-Chip Error Amplifiers • On-Chip 5.0 Volt Reference • Adjustable Dead Time Control • Uncommitted Output Transistor for 200 mA Source or Sink P SUFFIX PLASTIC PACKAGE CASE 646 PIN CONNECTIONS Non-Inv 14 Input Inv Input Non-Inv Input Inv . ,. Input Campen PWM Vref Camp Input Dead -Time Control ----- NC 14 VCC 1 C l SUFFIX CERAMIC PACKAGE CASE 632 (TO-116) Ground (top view) ORDERING INFORMATION Temperature The MC34060 is specified over the commercial operating range of O°C to +70°C. The MC35060 IS specified over the full military range of -55 to +125°C. Device Range Package MC35060L -55 to + 125°C Ceramic DIP MC34060P o to +70°C a to +70°C Ceramic DIP MC34060l 276 PlastiC DIP MC34060, MC35060 FIGURE 1 - BLOCK DIAGRAM 6 RT eT r 12 Reference Oscillator Ref Out Regulator Dead-Time 10 Vee 4 IDead-Time ",07 V Control 9 01 =07 mA 8 Gnd 13 2 14 Error Amp Feedback/ P W M Error Amp 1 Comparator Input 2 7 FIGURE 2 -- TIMING DIAGRAM Capacitor CT Feedback P W M Comparator Oead-Tlme Control Output 01, Emitter Description The MC35060/34060 IS a fixed-frequency pulse width modulation control circuit, Incorporating the primary building blocks required for the control of a sWitching power supply, (See Figure 1.1 An internal-linear sawtooth oscillator IS frequency-programmable by two external components, RTand CT The oscillator frequency IS determined by: 1,1 fosc= RT • Output pulse Width modulation IS accomplished by comparIson of the positive sawtooth waveform across capacitor CT to either of two control Signals The output IS enabled only dUring that portion of time when the sawtooth voltage is greater than the control Signals Therefore, an Increase In control-signal amplitude causes a corresponding linear decrease of output pulse Width (Refer to the timing diagram shown In Figure 2 I (T 277 NtC34060,NtC35060 back pin varies from 0.5 to 3.5 V. Both error amplifiers have a common-mode input range from -0.3 Vto (VCC -2 V), and may be used to sense power supply output voltage and current. The error-amplifier outputs are active high and are ORed together at the non-inverting input of the pulse-width modulator comparator. With this configuration, the amplifier that demands minimum output on time, dominates control of the loop. The MC35060/34060 has an internal 5.0 V reference capable of sourcing up to 10 mA of load currents for external bias circuits. The reference has an internal accuracy of ±5% with a thermal drift of less than 50 mV over an operating temperature range of 0 to +70°C. The control signals are external inputs that can be fed into the dead-time control, the error amplifier inputs, or the feedback input. The dead-time control comparator has an effective 120 mV input offset which limits the minimum output dead time to approximately the first 4% of the sawtoothcycle time. This would result in a maximum duty cycle of 96%. Additional dead time may be imposed on the output by setting the dead time-control input to a fixed voltage, ranging between 0 to 3.3 V. The pulse width modulator comparator provides a means for the error amplifiers to adjust the output pulse width from the maximum percent on-time, established by the dead time time control input, down to zero, as the voltage at the feed- MAXIMUM RATINGS (Full operating ambient temperature range applies unless otherwise noted) Rating Symbol MC35060 MC34060 Unit VCC 42 42 V Collector Output Voltage Vc 42 42 V Collector Output Current IC 250 250 mA Amplifier Input Voltage Vin VCC + 0.3 VCC + 0.3 V Power Dissipation @ TA';; 45°C Po 1000 1000 mW Operating Junction Temperature TJ 150 150 °C TA -55 to 125 o to 70 °C Tstg -65 to 150 -65 to 150 °C Svmbol L Suffix Ceramic Package P Suffix Plastic Package Unit ReJA 100 80 °C/W I/ReJA 10 12.5 mW/oC TA 50 45 °c Power Supply Voltage Operating Ambient Temperature Range Storage Temperature Range THERMAL CHARACTERISTICS Characteristic Thermal Resistance. Junction to Ambient Power Derating Factor Derating Ambient Temperature RECOMMENDED OPERATING CONDITIONS Condition/Value Svmbol Power Supply Voltage VCC MC35060/MC34060 Min Typ Max 7.0 15 40 Unit -V Collector Output Voltage Vc - 30 40 V Collector Output Current IC - - 200 mA - Vee -2.0 V - 0.3 mA Amplifier Input Voltage Vin Current Into Feedback Terminal If.b. -0.3 - Reference Output Current Iref - - 10 mA Timing Resistor RT 1.8 47 500 kll Timing Capacitor CT 0.00047 0.001 10 ~F fosc 1.0 25 200 kHz Oscillator Frequency 278 MC34060, MC35060 ELECTRICAL CHARACTERISTICS vCC = 15 V. fosc = 25 kHz unless otherwise noted. For typical values TA = 25°C. for min/max values TA is the operating ambient temperature range that applies unless otherwise noted. Characteristic REFERENCE SECTION Reference Voltage Vref 4.75 5.0 5.25 4.75 5.0 5.25 V Reference Voltage Change with Temperature (ATA = Min to Max) Vref(.H) - 0.2 2.0 - 1.3 2.6 % Input Regulation (VCC = 7.0 V to 40 V) Regline - 2.0 25 - 2.0 25 mV Output Regulation (10= 1.0 mAto 10 mAl Regload - 3.0 15 - 3.0 15 mV 10 35 50 - 35 - mA (10= 1.0mA) _ . Short-Circuit Output Current (Vref=OV. TA= 25C) ISC OUTPUT SECTION Collector Off-State Current (VCC = 40 V. VCE = 40 V) lC(off) - 2.0 lOci - 2.0 100 I'A Emitter Off-State Current (VCC = 40 V. Vc = 40 V. VE = 0 V) IE(off) - - -150 - - -100 I'A Collector-Emitter Saturation Voltage Common-Emitter (VE = 0 V. IC = 200 mAl Emitter-Follower (VC = 15 V. IE = -200 mAl Vsat(C) - 1.1 1.5 - 1.1 1.3 V Vsat(E) - 1.5 2.5 - 1.5 2.5 V Output Voltage Rise Time (TA = 2S'C) Common-Emitter (See Figure 12) Emitter-Follower (See Figure 13) tr - 100 100 200 200 - 100 100 200 200 ns - Output Voltage Fall Time (TA = 25°C) Common-Emitter (See Figure 12) Emitter-Follower (See Figure 13) tf 25 40 100 100 - 25 40 100 100 ns - - Characteristic ERROR AMPLIFIER SECTIONS Input Offset Voltage (VO[Pin 3] = 2 5 V) VIO - 2.0 10 mV Input Offset Current (VC[Pin 3] = 2.5 V) 110 - 50 250 nA Input Bias Current (VO[Pin 3] = 2.5 V) liB - 0.1 1.0 I'A Input Common-Mode Voltage Range (VCC = 7.0 V to 40 V) VICR -0.3 - VCC-2.0 V Open Loop Voltage Gain (AVO = 3.0 V. Va = 0.5 to 3.5 V. RL = 2.0 kll) AVOL 70 95 - dB 279 MC34060, MC35060 ELECTRICAL CHARACTERISTICS VcC: 15V, losc: 25 kHz unless otherwise noted. For typical values TA values TA is the operating ambient temperature range that applies unless otherwise noted. =25°C, lor minimax Characteristic ERROR AMPLIFIER SECTIONS (Continued) Unity-Gain Crossover Frequency (VO: 0.5, to 3.5 V, RL: 2.0 kll) Ic - 350 - Phase Margin at Unity-Gain (VO: 0.5 to 3.5 V, RL =20 kll) m - 65 - deg. CMRR 65 90 - dB PSRR - 100 - dB Output Sink Current (VO[Pin 3J : 0.7 V) '0- 03 07 - mA Output Source Current (VO[Pin 3J: 3.5 V) 10+ -2.0 -4.0 - mA VTH - 35 45 V ,,- 0.3 0.7 - mA Input Bias Current (Pin 4) (V in : 0 to 5 25 V) "B(DT) - -20 -10 Maximum Output Duty Cycle (V in = 0 V, CT= 0 1 ~F, RT= 12 kJl) (Vin: 0 V, CT: 0.001 ~F, RT: 47 kll) DC max -- 96 92 100 100 - 28 33 a - - Common-Mode Rejection Ratio (VCC =40V) Power Supply Rejection Ratio (~VCC: 33 V, Vo : 2.5 V, RL : 2.0 kn) p" kHz PWM COMPARATOR SECTION (Test Circuit Figure 11) Input Threshold Voltage (Zero Duty Cycle) Input Sink Current (V[Pin 3J: 0 7 V) DEAD-TIME CONTROL SECTION (Test CirCUit Figure 11) % 90 Input Threshold Voltage (Pin 4) (Zero Duty Cycle) (MaXimum Duty Cycle) ~A V VTH OSCILLATOR SECTION Frequency (CT = 0 001 ~F, RT = 47 kJl) losc - 25 - kHz Standard Deviation of Frequency* (CT = 0 001 ~F, RT = 47 kJl) afosc - 3.0 - % Frequency Change with Voltage (VCC = 7.0 V to 40 V, TA =25°C) ,/ltosc(LlV) - 01 - % Frequency Change with Temperature MosdLlT) - 1.0 2.0 % - 55 70 10 15 - 7.0 - (:OTA ~ 25°C to TA low, 25°C to TA high) TOTAL DEVICE Standby Supply Current (Pin 6 at Vrel, all other inputs and outputs open) (VCC = 15 V) (VCC: 40 V) mA ICC Average Supply Current (V[Pin 4J: 2.0 V, CT ~ 0.001, RT: 47kll). See Figure 11. IS "Standard deviatIOn IS a measure of the, statlstrcal dlstnbutlon about the mean as denved from the formula, a = N ~ IXn - ~)2 n::: 1 ---N-l 280 mA MC34060, MC35060 FIGURE 4 - OPEN LOOP VOLTAGE GAIN AND PHASE versus FREQUENCY FIGURE 3 - OSCILLATOR FREQUENCY versus TIMING RESISTANCE 300k r- ~ 15 :::> ~~ 15 V "'-... ' " AVOL '" 60 ~ @ fl: ::':~i f:=f- !5 ~ ~ ~ 80 z ~ 70 f ~l k 51 0 z ~ 30 § 20 il 10"" it 100 JO'k 2k 5k 10k 20k 10k lOOk 200k 500k "" 10 1M 100 Ik ::> ::> 0 :go 0:;: Q ::l Q ...a5 ffi ...... u ' - - VCC=15V VIPIN 41 =0 V * 14 """ 80 '" ~ 1:; II 10 8.0 - 4.0 2.0 o Ik 60 ~ V CT =0001 "F ,;' 6.0 :::> 0 >- ffi I-- ~ 10ltl 10k ~ ~ ~ 40 "'- "" 160 1M -180 ~ 20 "'" o o lOOk I0 20 " 35 30 DEAD-TIME CONTROL VOLTAGE (V) FIGURE 7 - EMITTER FOLLOWER CONFIGURATION OUTPUT-SATURATION VOLTAGE versus EMITTER CURRENT FIGURE 8 - COMMON EMITTER CONFIGURATION OUTPUT-SATURATION VOLTAGE versus EMITTER CURRENT 9 3 V~C I. 8 i 140 I T e--e-- 10. OSCILLATOR FREQUENCY (HZ) ~ -120 VCC=15 V CT =0001 I-- I - RT =47 k ~ w u 12 100 > 100 k = L- I I. 6 5 ./ I-- ..- I-I-- f-- I-- I-- 0 V 9 8 3 7 -~ --- V /" V V P ........ V 6 I. 2 I T T VCC=15V- 2 7 4 ~ - 100 if~ 100 Q '" 10 k " '" 111111 18 16 - '" '"~ FIGURE 6 - PERCENT DUTY CYCLE versus DEAD-TIME CONTROL VOLTAGE 20 0 ~ I. fREQUENCY (Hli FIGURE 5 - PERCENT DEAD-TIME versus OSCILLATOR FREQUENCY ...... ... :l! -80 0 ""'- RT. TIMING RESISTANCE Ilil iii -60 "'-... ~ 50 ~ ~ 40 t ~:- 20 I VCC = 15V_ ::'VO = 3 V - 20 RL = 2k!l - 40 Or---... O j: t +- r- .0, /.(F 10k ~ vcc :jeT ~"i" C, ~ o+-+~ t; 100 :-f:i t t FH ""h. ~1101"" 100k 5 50 100 150 200 250 50 100 150 Ie COLLECTOR CURRENT (mA) IE. EMInER CURRENT (mAl 281 200 250 ~C34060,~C35060 FIGURE 9 - STANDBY-SUPPLY CURRENT versus SUPPLY VOLTAGE 8.0 7.0 _ 1 ~ 5.0 r 1/ g:; a 4. 0 i~ 3. 0 .B 0 0 0 I / ./ - ------ 6.0 / 5.0 10 15 20 25 30 35 40 Vee. SUPPLY VOLTAGE IVI FIGURE 11 -- DEAD-TIME AND FEEDBACK CONTROL TEST CIRCUIT FIGURE 10 - ERROR AMPLIFIER CHARACTERISTICS Vee = 15 V ....._ _ _-, L--o----~+ Error Amplifier Under Test Test Inputs t 150 l! 2W Dead- Vee T,me Feedback Feedback Terminal (Pm 3) RT e eT E ~"'--o Output (+) (-) (+) } '''0' (-) -=- Ref Out 50 kl! Gnd Other Error Amplifier FIGURE 13 - EMITTER-FOLLOWER CONFIGURATION TEST CIRCUIT AND WAVEFORM FIGURE 12 - COMMON-EMITTER CONFIGURATION TEST CIRCUIT AND WAVEFORM Output TranSistor Output Transistor 282 MC34060, MC35060 FIGURE 14 ~ ERROR AMPLIFIER SENSING TECHNIQUES Va To Output Voltage of System POSITIVE OUTPUT VOLTAGE VO= Vref (1 FIGURE 15 ~ + NEGATIVE OUTPUT VOLTAGE Va R, R;) FIGURE 16 DEAD-TIME CONTROL CIRCUIT Output Output 47 k 1 1 0001 Max%OnTlrne 92- (16:,) 1·R2 FIGURE 17 -- SLAVING TWO OR MORE CONTROL CIRCUITS Vref Master Slave (Additional Circuits) 283 ~ To Output Voltage of System SOFT-START CIRCUIT ~C34060,~C35060 FIGURE 18 - STEP-DOWN CONVERTER WITH SOFTSTART AND OUTPUT CURRENT LIMITING Vin ~ 8.0 t040 V Vout TIP 32 ~--~------------T-------~----~~. ~~~~ 50V/l0A 47 4.7 k 10 001 75 Vce 1 ~t-- ~+ 9 C I-----' 2 +--A.,/\/'v--+---1 10M 3 ~~~-4------~Comp MC34060 14 50/50 L" =-;:-:-1r--4------~ + 0.01[:; ~ MR850 13 +--+-----1 4.7 k 10/16V 4 ? 0001 47k 150 6 * + 1\ 4.7 k 5 47k 390 0.1 -TEST CONDITIONS - -- . Line Regulation VIC ~ 8.0 V to 40 V, 10 ~ RESULTS lOA 25mV 05%,. a mV 006% --~- Load Regulation VIC ~ 12 V, 10 ~ 1.0 mA to lOA Output Ripple VIC ~ 12 V, 10 ~ 1.0 A Short Circuit Current VIC ~ 12 V, RL Efficiency V ,n ~ 12 V, 10 ~ ~ 0.1 n lOA 284 3 --- 75 mV p-p PAR D - --------16 A 73% ---.---- 1000 6.3 V MC34060, MC35060 FIGURE 19 - STEP-UP CONVERTER 150~H @4.0A -- 8.0 to 26 V 20~H@1.0A =. MR850 -t>r Vou 28 VI 0.5 A 22 k 10 ~ 0.05 ~t- Vec 2 4.7 k 2.7 M C 3 + + 13 E 12 DT 4.7 k 300 8 ~ 470/35 V ~~ f,..TIPlll 7 Gnd '------- Vref 4 + -:: + ,-- - 3.9 k 9 Camp MC34060 14 50/3 5 V:;: - CT 0.1 RT 6 5 470 0001 :;: 47 k 390 ----------- ---1-------------.---.·-· --8.-.------.---.-. 1.L~n.-~-.R;.9.-~;;,-;-. 1 8-.0-.V-t~-i6V:~--=05-A 4~V TEST CONDITIONS RESULTS ------- ---,- '- -------------'.o-n------ .-------VIC 0 -Load Regulation I VIC 0 12 V, 10 = 1 0 mA to 0 5 A -......... ----- -----------.---------------- ------------- ----- -- -+--- ------ --- '---- VIC 0 12 V, 10 005 A Output Ripple E~fI:~e_~~~__ _ -- -'-,---- -,-------,--,----- _ _ _J_Vlnce ~2_V, IO-=05A 'Optional Circuit to minimize output ripple 285 _ _ _ ____ - 0-.1.4% 0 18% ------ 50 mV ~~V p-~f'!...f1..i-l _ 1____~ ___ 470/ 35 V MC34060, MC35060 FIGURE 20 - STEP-UP/DOWN VOLTAGE INVERTING CONVERTER WITH SOFT-START AND CURRENT LIMITING 8.0 to 40 V TIP 32C .:t.L MR851 ..... -- Vo ut 20 I'H • -15 VI 0.2 SA " @ 1.0 A 47 30 k 10 ~ 0.01 ~E- 2 7.5 k 1.0M " Comp MC34060 14 0.01;4::: C~ - 3 + 5015 OV 75 VCC + 150 l'H jj @2.0A + 13 ~ 330/16 V +'" E~ - ~ Vref 10 k Gnd Dr Cr 5 10/16V 4 ~ Rr 6 II +1\ 4.7 k 47 k 3.3 k~ 0001 47 k 820 1.0 TEST CONDITIONS Line Regulation Load Regulation Output Ripple =8.0 V to 40 V. 10 =250 rnA Vin =12 V. 10 =1 rnA to 250 rnA Vin = 12 V, 10 =250 rnA Vin Short CircUIt Current Vin = 12 V, RL = 0.1 !l Efficiency * Optional CirCUit Vin to minimiZe =12 V, 10 = 250 rnA output ripple 286 RESULTS 52 mV 035% 47 mV 0.32% 10 mV p.p. PAR.D. 330 rnA 86% . :::1:::: + 33 0/16 V FIGURE 21 ~ 33 WATT OFF-LINE FLYBACK CONVERTER WITH SOFT-START AND PRIMARY POWER LIMITING lN4003 lN5824 3: Ll 50V/30A 3 each 00047 UL CSA n W ~ C) ~ lN4934 12 075 A 47/25 V Common 22 k 10 35 V 10 VCC -12/075 A C~ lN4742T 180/200V 2.2 M 33 k ~_1C~~0~0~1__+-~3Icomp 7 5 k 115 Vac 14 . 20°0 T1 Coilcralt W2961 MC34060 T2 Core: COllcralt 11-464-16, 0.025" gap In each leg 8 13 'Optlonal R F I Filter 12 ~Vrel N 00 -...J 7 Gnd DT 4 CT Bobbin: Collcralt 37-573 RT 200 Voutl Pout 15k 10 47 75 turns #26 Awg Bifilar wound 0001 47 k Feedback: 15 turns #26 Awg 27k 10 11 k lN4148 - - - -- Secondary, 2 each: 14 turns #24 Awg Bifilar wound Ll CONDITIONS RESULTS Coilcralt Z7156, 15 JJH @ 5.0 A ---~~--- Line Regulation 5 aV -------- Line Regulation ±12 V - - - - - - - - , - - - - --Load Regulation 5 aV VIn = 95 to 135 Vac. 10 = 3 aA --~--------- Y,n = 95 to 135 Vac, 10 = ±O 75 A ----------- Y,n = 115 Vac, 10 20 mV 040% ---~~--~ 52 mV 026% .~--~- =1 0 to 4 0 A 476 mV 95% 300 mV 2.5% ------~- Load Regulation +12 V Vin = 115 Vac, 10 = ±0.4 to ±0.9 A ---~-- t L __ Secondary, 5.0 V: 6 turns #22 Awg Bifilar wound 27 k -----_.- TEST -- Windings: Primary, 2 each: 6 51 Output Ripple 5 aV Vin = 115 Vac, 10 = 3 aA Output Ripple +12 V Vin = 115 Vac, 10 = ±O 75 A Efficiency Vin = 115 Vac, 10 5 aV= 3aA 10 ±12 = ±0.75 A RD==J 45 mV POp PAR D 75 mV pop P A 74% L2, L3 Coilcralt Z7157, 25 JJH @ 1.0 A P 3: n W UI C) ~ C) ® MC7800 Series MOTOROLA 3-TERMINAL POSITIVE VOLTAGE REGULATORS THREE-TERMINAL POSITIVE FIXED VOLTAGE REGULATORS These voltage regulators are monolithic integrated circuits designed as fixed-voltage regulators for a wide variety of applications including local. on-card regulation. These regulators employ internal current limiting, thermal shutdown, and safe-area compensation. With adequate heatsinking they can deliver output currents in excess of 1.0 ampere. Although designed primarily as a fixed voltage regulator, these devices can be used with external components to obtain adjustable voltages and currents. • • • • • • Output Current in Excess of 1.0 Ampere No External Components Required Internal Thermal Overload Protection Internal Short-Circuit Current Limiting Output Transistor Safe-Area Compensation Output Voltage Offered in 2% and 4% Tolerance K SUFFIX METAL PACKAGE CASE 1 (Bottom View) (TO-3 TYPE) SCHEMATIC DIAGRAM ,---~-----------,----------~----~--,-------,--olnput T SUFFIX PLASTIC PACKAGE 10 k CASE 221A lOOk 500 TO-220 TYPE 1 Pin 1. Input 2 2. Ground 3. Output 0.3 .....--{) Output 1-1-------j~~-----+---r-- STANDARD APPLICATION ln p u t $ C 7 8 X X Output C • o 1~3}.J.F Co·· 0-19k 2.7 k A common ground required between the Pin 2 is ground for Case 221 A. put voltage even dunng the low pomt on the input ripple voltage. Case is ground 500 for Case 1. XX "" these two digits of the type number mdi· cate voltage. * ORDERING INFORMATION Device IS Input and the output voltages. The Input voltage must remain typically 2.0 V above the out- 5k Output Voltage Tolerance Temperature Range to +150 oC MC78XXK MC78XXAK 4% 2% ~55 MC78XXBK 4% -40 to +125°C MC78XXCK MC78XXACK 4% 2% o to +125°C MC78XXCT MC78XXACT 4% 2% MC78XXBT 4% Package = Cin IS required if regulator IS located an appreciable distance from power supply filter. ** = Co is not needed for stability; however, it does improve transient response. xx indIcates nomInal vOltage Metal Power TYPE NO /VOLTAGE Plastic Power -40 to +125°C 288 15 Volts MC7805 5.0 Volts MC7815 MC7806 6.0 Volts MC7818 18 Volts MC7808 8.0 Volts MC7824 24 Volts MC7812 12 Volts MC7800 Series MC7800 Series MAXIMUM RATINGS (TA = +25°C unless otherwise noted) Symbol Value Unit Vin 35 40 Vdc PD 1/8JA 8JA Internally Limited 15.4 65 Watts mW/oC °C/W TC = +25°C Derate above TC = +95°C (See Figure 1) Thermal Resistance, Junction to Case PD 1/8JC 8JC Internally Limited 200 50 Watts mW/OC °C/W TC~+25°C Derate above TA :::: +25°C Thermal Resistance, Junction to Air PD 1/0JA 8JA Internally limited 22.5 45 mW/oC °C/W TC=+25°C Derate above Te::::: +65°C (See Figure 2) Thermal Resistance, Junction to Case PD 1/8JC 8JC Internally Limited 182 55 mW/OC Tstg -65 to +150 °c Rating Input Voltage (5.0 V - 18 V) (24 V) Power DIssipation and Thermal Characteristics Plastic Package TA ~ +25°C Derate above TA = +25°C Thermal Resistance, Junction to Air Storage Junction Temperature Range Operating Junction Temperature Range Watts °c/W -- -- °C TJ -- Watts -55 to +150 to +150 -40 to +150 MC7800, A MC7800C, AC MC7800, B o --~~~.- DEFINITIONS QUiescent Current - That part of the Input current that delivered to the load. Line Regulation - The change In output voltage for a change In the Input voltage The measurement IS made under conditions of low dissipation or by uSing pulse techniques such that the average chip temperature IS not significantly affected. Load Regulation - The change In output voltage for a change load current at constant chip temperature. IS not Output NOise Voltage - The rms ac voltage at the output. W1tll constant load and no Input ripple, measured over a specIfied frequency range In Long Term Stability - Output voltage stability under accelerated life test conditlons with the maximum rated voltage listed In the deVices' electnca I characteristics a nd maxim um power dissipation MaXimum Power DIssipation - The maximum total deVice dlSSI~ pation for which the regulator will operate within specificatIOns. 289 MC7800 Series MC7805. B. C I 1] un ess 0 Iherwise noled) ELECTRICAL CHARACTERISTICS (Vin= 10 V·0= I 500 m A T J= T lowl0 Thiah IN oe MC7806 MC78068 Characteristic Symbol Min Typ Max Min Typ Max Output Voltage ITJ =+25°C} Vo Output Voltage 4.8 5.0 5.2 4.8 5.0 5.2 4.8 5.0 - 4.75 5.0 5.25 - Ragin Load Regulation ITJ =+25 0 C, Note 2) 5.0 mA';; 10';; 1.5 A 250 mA,;; 10';; 750 mA Reg'oad QUiescent Current (TJ =+25°C) 18 Quiescent Current Change 7.0 Vdc~ Vin -s;;; 25 Vdc 8.0 Vdc~ V tn ~ 25 Vdc 50 mA,," 10';; 1.0 A ~IB Ripple Rejection B OVde';; Yin';; 18 Vde. 1= 120 Hz RR Dropout Voltage (10 = 1.0 A. TJ = +2S°C) Output NOise Voltage (TA 10 Hz';; I';; 100 kHz =+25°C) Output ReSistance f = 10kHz Short-CirCUit Current Limit (TA Vin = 35 Vdc Peak Output Current ITJ =+25°C) =+25°C) Average Temperature CoeffiCient of Output Voltage - - - - - 4.65 5.0 5.35 4.75 5.0 5.25 - - - 2.0 1.0 50 25 - 7.0 2.0 100 50 - 7.0 2.0 100 50 - 25 8.0 100 25 - 40 15 100 50 - 40 15 100 50 - 3.2 6.0 - 4.3 8.0 - 4.3 8.0 - - - - - 0.8 0.5 - - 0.3 0.04 - -- - 1.3 - - 68 75 - - 1.3 0.5 - 68 - - 2.0 25 - 2.0 - 10 40 - 10 - - RO - 17 - - 17 Ise - 02 1.2 - 0.2 - - 25 3.3 - 2.2 ±0.6 - - -1.1 - 13 'max TCVO Vo - Vdc~ - - 05 68 - 20 - 10 dB Vdc "VI Vo 17 - mU 02 - A - 22 - A - -1 1 - mVI 'c MC7805AC Typ Max 4.9 5.0 51 49 50 51 48 50 5.2 48 50 52 - 2.0 3.0 1.0 2.0 10 10 40 10 - 70 10 20 70 50 50 25 50 25 50 - - - 25 25 80 100 100 50 - 43 6.0 60 - - Unit Vde Vde 20 Vdc -- lme Regulation (Note 2) 75 80 80 73 - - Vo ~ - - Output Voltage (50 mA';; 10';; lOA. PO';; 15 WI mA mA Vo Output Voltage (TJ = +25°C) Vde mV Vn Vin - Unit mV MC7805A. AC ELECTRICAL CHARACTERISTICS (V10- 10 V IO- lOA TJ-- Tlow to Thloh [Note 1J unless otherWise noted) MC7805A Symbol Characteristics Max Min Typ Min Vm 5.2 Vde Line Regulation (TJ = +25°C. Note 2) 7.0 Vdc~ V ln ~ 25 Vdc 8.0 Vde';; Vin';; 12 Vde ~ MC7805C Typ Max Vo (5.0 mA,;; 10';; 1.0A. PO';; 15 W) 7.0 Vdc ~ Vin ~ 20 Vdc 8.0 v .... e ~ V ln ~ 20 Vdc 75 Vdc Min V m :::;;; 25 Vdc~ V'"~ 12 Vdc~ V m ::::; 12 Vdc ~ Vm ~ 20 Reg ln Vdc, '0 = 500 rnA Vdc Vdc, TJ= +25°C Vdc, TJ =+25°C Load Regulation (Note 2) SOmA';; 10';; 1 5 A SOmA,," 10';; 1.0 A 50 mA';; 10';; 1.5 A. TJ = +25'C 250 rnA ~ 10 :::;;; 750 rnA QUiescent Current TJ =+25°C QUiescent Current Change 8 0 Vdc :( Vm ::;;;: 25 Vdc, 10 75 Vdc ~ Vm ~ 20 Vdc, TJ - - Dropout Voltage (10 = 1.0 A. TJ =+25°C) - - - - 80 25 - .- 32 50 40 - 0.3 0.2 004 0.5 0.5 0.2 - - ~IB - - 08 08 05 dB RR Vin - mA mA - 5 0 mA';; 10 ,;; 1.0 A Ripple Rejection 80 Vdc S;;;; V In :::;;; 18 Vdc, f = 120 Hz, TJ =+25°C 80 Vdc:S;;; Vm ~ 18 Vdc, f= 120 Hz, 10 = 500 mA mV Regload IB =500 rnA =+25°C mV Vo 68 75 - - - 68 75 - - 68 - - 2.0 2.5 - 2.0 - Vde 40 - 10 - "VIVO - Output NOise Voltage (TA = +25°C) 10 Hz';; I';; 100 kHz Vn - 10 Output ReSistance (f = 1.0 kHz) RO - - 17 - mil Ise - 17 Short-CirCUit Current Limit (TA = +25°C) Vm = 35 Vde ' 0.2 1.2 - 0.2 - A 2.5 3.3 - 2.2 - A ±0.6 - - -1.1 - mV/oC Peak Output Current (TJ = +25°C) Imax 1.3 Average Temperature CoeffiCient of Output Voltage TCVO - NOTES: Tlow = -55°C lor MC78XX. A = 0' lor MC78XXC. AC = -40°C for MC78XXB 2. Load and line regulation are specified at constant Junction temperature. Changes in Va due to heating effects must be taken into account separately. Pulse testmg with low duty cycle is used. 290 MC7800 Series MC7806, B, C ELECTRICAL CHARACTERISTICS (Vin -- 11 V IO-- 500 mA TJ -- Tlow to Thi h [Note 1] unless otherwise noted) Characteristic Symbol Output Voltage (TJ::: +25°C) Vo Output Voltage {5.0 mA,. 10 ,. 1.0 A, Po ,. 15 WI Vo Min MC7806 Typ Max Min 5.75 6.0 6.25 5.75 - - Line Regulation (TJ::: +25 D C, Note 2) Min 6.25 575 6.0 6.25 - - 57 60 63 - - 6.0 MC7806C Typ Max - 5.65 6.0 6.35 57 6.0 6.3 - - 30 2.0 60 30 - 90 3.0 120 60 - 9 0 Vdc~ VIO~ 13 Vdc Load RegulatIOn (TJ::: +25°C, Note 2) 5.0 mA,. 10" 1.5 A 250 mA,. 10" 750 mA - - 27 9,0 100 30 43 16 120 60 32 60 - 4.3 80 - - - 03 004 08 05 - - 13 05 65 73 - - 65 90 30 120 60 .- 43 16 120 60 - 43 8.0 mV Regload QUiescent Current (TJ ::: +25°C) IS Quiescent Current Change 80 Vdc ~ V ln ::;;; 25 Vdc - 90 Vdc e:;;; V ln ::;;; 25 Vdc 5.0 mA,. 10" 1.0 A RR mA mA :>IS Ripple Rejection Vde mV Regin B.O Vdc ~ Vin::;;; 25 Vdc Unit Vde - 8.0 Vdc::;;; Vin::;;; 21 Vdc 9.0 Vdc::;;; Vin::;;; 21 Vdc MC7806B Typ Max - - 13 - - - - - 65 - 20 - 10 - - 05 -----dS 90 Vdc::;;; Vm ::;;; 19 Vdc, f::: 120 Hz Vin - Vo - 2.0 25 - 20 Output NOise Voltage (TA = +25°C) 10 Hz::;;; f~ 100 kHz Vn - 10 40 - 10 - Output ReSistance f::: 10kHz RO 17 - - 17 - Short-Circuit Current Limit (TA::: +25°C) Ise - 02 12 - 0.2 - Dropout Voltage (10 ::: lOA, TJ::: +25°C) - MVI 17 - mll 02 - Vo ---- - Vin ::: 35 Vdc Peak Output Current (TJ = +25°C) Imax Average Temperature Coefficient of Output Voltage MC7806A, AC ELECTRICAL CHARACTERISTICS (V Characteristics Output Voltage (TJ TCVO 13 - 2.5 33 ±O.7 - - 22 - - 22 - - -08 =+25°C) Vo Output Voltage (50 mA,. 10" 1 0 A. PO,. 15 WI ~~6 Vdc ~ V in ~ 21 Vdc 588 60 612 588 576 60 624 576 Load Regulation (Note 2) 5 0 mA :;;; 10 =;:;: 1 5 A 5 0 mA ~ 10 =;:;: 1 0 A 50 mA ~ 10 ~ 1 5 A. TJ 250 mA ~ 10';:;; 750 mA 11 15 50 11 - - 30 50 20 40 - 27 50 - f------ Max 612 60 624 [ - - - - - - - f------- - QUiescent Current Change 90 Vdc';:;; Vm =;:;: 25 Vdc, 10 8 6 Vdc~ V tn =;:;: 21 Vdc, TJ 5.0 mA =;:;: 10 ~ lOA - - 90 11 30 9~ f-- 60 60 30 60 Ripple Rejection 90 Vdc =;:;: V in =;:;: 19 Vdc, f TJ =+25°C 9.0 Vdc ~ Vln ~ 19 Vdc, f 100500 mA - - - - 90 25 - - _. mV 43 43 16 100 100 50 43 60 60 - - 08 08 0.5 - - - - - - 65 - 20 - Vde 10 - MV/VO 17 - mfl - 32 50 4.0 - 0.3 02 004 0.5 05 02 73 - mA mA :>18 =500 rnA =+25°C -.~-------'" mV - IS Vde Vde - =+25°C Unit ~-------. 60 Regload QUiescent Current - d8 RR = 120 Hz, 65 = 120 Hz, = lOA, TJ =+25°C) Output NOise Voltage (TA =+25°C) Dropout Voltage (10 Hz~ f~ --~- MC7806AC Typ Reg ln ~~5°C 10 mVI °C Vo -~ Line Regulation (Note 2) 86 Vdc ~ V ln ~ 25 Vdc, 100500 mA 90 Vdc ~ V ln ~ 13 Vdc 90 Vdc < V In ';::;; '3 Vdc. TJ = +25°C 83 Vdc ~ Vin ~ 21 Vdc, TJ =+25°C A - - - - _.. - - ---- '" A -- -08 0 11 V I 0 10 AT J 0 low t 0 Thigh [N 0 te 1] u nless otherWise noted) 0 MC7806A Symbol Min Typ Max Min Vde Yin - Vo Vn 65 73 - 2,0 2.5 10 40 100 kHz Output ReSistance (f = 1.0 kHz) Short-Circuit Current Limit (TA Vln = 35 Vdc Peak Output Current (TJ RO =+25°C) =+25°q Average Temperature Coefficient of Output Voltage Ise 'max TCVO 1.3 - 17 - 0.2 12 2.5 3.3 - 2,2 - - -0.8 ±O.7 - 02 - Thigh - +150°C for MC78XX, A NOTES' 1. Tlow 0 -55'C for MC78XX, A o +125'C for MC78XXC, AC. 8 o 0' for MC78XXC. AC o -40'C for MC78XXS 2. Load and line regulation are specified at constant junction temperature. Changes in Vo due to heating effects must be taken into account separately_ Pulse testtng with low duty cycle is used. 291 A A mV/oC MC7800 Series MC7808. B. C ELECTRICAL CHARACTERISTICS (Vin - 14 V 10 - 500 rnA TJ-- Tlow to Thioh [Note 1] unless otherwise noted) Characteristic Symbol Output Voltage (TJ = +25°C) Vo Output Voltage Vo (5.0 rnA"; 10"; 1.0A, PO"; 15 WI 10.5 Vdc ~ Vin ~ 23 Vdc 11.b Vdc ~ Vin ~ 23 Vdc Line Regulation (TJ =+25°C. Note 2) 10.5 Vdc ~ Vin ~ 25 Vdc 11 Vdc ~ Vin ~ 17 Vdc Regin Load Regulation (TJ = +25°C, Note 2) 5.0 mA~ 'a ~ 1.5 A 250 mA ,,; 10 ,,; 750 rnA Reg'oad QUiescent Current {TJ::: +25°C) 7.7 B.O - - 7.6 RR Vin - 8.0 8.3 7.7 8.0 8.3 Vde - - - - 7.6 8.0 8.4 8.0 8.4 7.6 8.0 8.4 - - - - 3.0 2.0 80 40 - 12 5.0 160 80 - 12 5.0 160 80 - 28 9.0 100 40 45 16 160 80 160 80 3.2 6.0 4.3 8.0 - 45 16 - - 4.3 8.0 - - - - - 10 1.0 05 - - - - 05 62 - - 62 - 2.0 - - 2.0 - 10 - - - 18 - mll 0.2 - A - - 22 -08 - rnV mA mA 0.3 0.04 0.8 0.5 62 70 - - 2.0 2.5 10 40 Vo Output NOise Voltage (TA:: +25°C) 10 Hz~ f~ 100 kHz Vn Output Resistance f :: 1 .0 kHz RO Short-CircUit Current Limit (TA::: +25°C) Ise ::: Unit 7.7 - - - .-~ dB 21.5 Vdc, f = 120 Hz Dropout Voltage (IO::: 1.0 A, TJ;;: +25°C) V In MC7BOBC Typ Max .lIS Ripple Rejection ~ Min mV 10.5 Vdc ~ Vin ~ 25 Vdc 11.5 Vdc~ V'"~ 25 Vdc 5.0 mA,,; 10"; 1.0 A 11 5 Vdc:S; Vin 8.3 MC7BOBB Typ Max Min Vde IS QUiescent Current Change MC7BOB Typ .Max Min - - 10 0.2 1.2 - 25 3.3 - 22 ±1.0 - - -O.B lB - 18 0.2 Vde "VI Vo 35 Vdc Peak Output Current (TJ ::: +25°C) Imax Average Temperature Coefficient of Output Voltage TeVO MC7BOBA, AC ELECTRICAL CHARACTERISTICS (V In ::: 14V IO~ lOA TJ Symbol Characteristics Output Voltage (TJ :: +25°C) Vo Output Voltage (50 mA,,; 10"; 1 0 A, PO'" 15 WI 10 6 Vdc:S; V ln ~ 23 Vdc Vo 13 - ~ low t 0 Thigh IN ot e 1J u nl e ss 0 A mV/ °e th erwi e no t edl -- Min MC7808A Typ Max Min MC7808AC Typ Max 7.84 8.0 816 784 80 816 77 80 8 3 77 80 83 - 4.0 6.0 20 4.0 13 20 60 13 12 15 50 12 80 80 40 80 - 28 50 - - - - - 90 25 100 100 50 - 50 40 - 3.2 - 45 45 16 60 60 0.3 0.2 004 05 05 02 - Unit -Vdc Vde ---~- Line Regulation (Note 2) 10.6 Vdc ~ Vln ~ 25 Vdc, 10 ::: 500 mA 11 Vdc:S:;; VIO:S; 17 Vdc 11 Vdc:S; Vln:S; 17 Vdc, TJ ::: +25°C 104 Vdc ~ VIO:S; 23 Vdc, TJ ::: +25°C Load Regulation (Note 2) 50 mA ~ 10:S; 1.5 A 5.0mA:S;10:S;1.0A 5.0 mA~ 10:S; 1.5ATJ:::+25°C 250 mA:S; IO:S; 750 rnA QUiescent Current TJ::: +25°C Reg ln mV - - - mV Regload IS QUiescent Current Change 11 Vdc:S:;; VIO:S; 25 Vdc, 10 ::: 500 mA 106 Vdc:S; VIO:S:;; 23 Vdc, TJ::: +25°C 5 0 mA ,,; 10 ,,; 1.0 A .lIB Ripple RejectIOn 11 5 Vdc~ Vln:S:;; 21.5 Vdc, f= 120 Hz, TJ::: +25°C 11.5 Vdc:S:;; VIO:S:;; 21.5 Vdc, f::: 120 Hz, 10 ~ 500 mA RR Dropout Voltage (10::: 1.0 A, TJ::: +25°C) - 43 - mA mA -- -- - 08 08 05 dB 62 70 - - - - 62 70 - - 62 - "VIVO V ln - Va - 20 25 Output NOise Voltage (TA::: +25°C) 10 Hz"; f,,; 100 kHz Vn - 10 40 Output ReSistance (f::: 1.0 kHz) RO - Ise - 18 Short-Circuit Current limit (TA::: +25°C) Vin::: 35 Vdc 0.2 12 2.5 3.3 ±1.0 - Peak Output Current (TJ::: +25°C) Imax 1.3 Average Temperature Coefficient of Output Voltage TCVO - - 2.0 10 18 - mil 02 - A 2.2 - A -08 - mV/oC NOTES: 1. Tlow = -55°C for MC78XX, A =0° for MC78XXe, AC = -400 e for MC78XXS 2. Load and line regulation are specified at constant junction temperature. Changes in Vo due to heating effects must be taken Into account separately. Pulse testing with low duty cycle is used. 292 Vde MC7800 Series MC7812, 8, C ELECTRICAL CHARACTERISTICS IVIn-- 19 V , IO-- 500 rnA TJ-- T low to Thigh [Note 1] u nless otherWIS e n 0 ted I Characteristic Symbol Output Voltage (TJ:::; +25°C) Vo Output Voltage Vo 150 rnA,;; 10';; lOA. PO';; 15 14 5 Vdc~ Vln~ 27 Vdc 15 5 Vdc";:; V ln ~ 27 Vdc Min MC7812 Typ Max Min 11.5 12 12.5 11.5 - - 11.4 - - 50 30 120 60 - 30 10 120 60 - 34 60 - - - - - 03 004 08 05 61 68 - Vin - Vo - 20 25 Vn - 10 Output Resistance f = 10kHz RO 18 Short-Clfcult Current Limit (T A:: +25°C) Vin = 35 Vdc Isc - 02 13 25 QUIescent Current (TJ - +25°C) 16 QUiescent Current Change 12.5 Unit Vdc - 114 12 126 12 126 - - - 13 60 240 120 - 13 60 240 120 46 17 240 120 46 17 240 120 44 80 - 4.4 80 1.0 rnV - rnV mA :'16 14 5 Vdc~ Vin ~ 30 Vdc 15 Vdc :::;; Vin ~ 30 Vdc 5,0 rnA ~ 10 ,,;;; 1 ~O A RR Ripple Rejection rnA - - - - 05 60 - dB - - - 60 - - - 20 - - 20 40 - 10 - "VI - - 18 - 18 - rnil 1,2 - 02 - 02 - A 33 - 22 - 22 - A - -1 0 - mVI - 10 05 - 25 Vdc, f = 120 Hz Dropout Voltage (10 = lOA TJ Output NOise Voltage (TA 10 Hz:;;;; f:S; 100kHz =+25°C) = +25°C) Peak Output Current (TJ ::: +25°C) Average Temperature Coefficient of Output Voltage 10 Imax TCVO ±15 - - - -1 0 'C Output Voltage (TJ::: +25°C) Vo Output Voltage (5 0 rnA';; 10';; lOA, Po ,;; 1 5 WI 148 Vdc oS; Vin oS; 27 Vdc Va Line Regulation (Note 2) 14 8 Vdc oS; VI noS; 30 Vdc, 100500 rnA 16 Vdc oS; Vln oS; 22 Vdc 16 Vdc oS; Vln oS; 22 Vdc, TJ ::: +25°C 145 Vdc ~ Vln ~ 27 Vdc, TJ::: +25°C Load Regulation (Note 2) 5 0 mA s:: 10 ~ 1 5 A 50 mA oS; 10 ~ lOA 50 mA ~ 10 ~ 1 5 A, TJ::: +25°C 250 mA...s; 10 ~ 750 mA QUiescent Current TJ::: +25°C MC7812AC Typ Max 1175 12 1225 11 75 12 1225 11 5 12 125 115 12 125 - 50 80 30 5.0 18 30 9.0 18 13 16 60 13 120 120 60 120 - 30 50 - - - mV Regload - Ripple Rejection 15 Vdc ~ Vin ~ 25 Vdc, f ::: 120 Hz, TJ::: +25°C 15 Vdc ~ Vin ~ 25 Vdc, f::: 120 Hz, 10 =500 rnA RR 10 25 - - 100 100 50 - 34 50 40 - 0: 0.2 004 05 0.5 02 - - 61 68 - - - - -~ - 46 46 17 - 44 60 60 0.8 08 0.5 rnA rnA - Vln - Vo - - - - :,IB Vdc rnV - 16 Unit Vdc Reg m QUiescent Current Change 15 Vdc ~ Vin ~ 30 Vdc, 10 ::: 500 mA 148 Vdc ~ Vm ~ 27 Vdc, TJ::: +25°C 5 0 rnA ~ 10 ~ lOA Dropout Voltage (10::: 1 0 A, TJ ::: +25°C) Vdc Vo - MC7812A, AC ELECTRICAL CHARACTERISTICS (V In - 19 V IO-- lOA TJ-- Tlow to Thigh [Note 11 unless otherwise noted I MC7812A Characteristics Symbol Min Typ Max Min d6 61 68 - - 2.0 2.5 10 40 Output NOise Voltage (TA::: +25°C) 10 Hz";; f";; 100 kHz Vn Output Resistance (f::: '.0 kHz) RO Short-Circuit Current Limit (TA::: +25°C) Vin ::: 35 Vdc Ise - Peak Output Current (TJ::: +25°C) Imax 1.3 Average Temperature Coefficient of Output Voltage TCVO - NOTES' 12 Regload 5.0 rnA';; 10';; 1 5 A 250 mA~ 10::;; 750 mA ~ 11.5 Reg m - Load Regulation (TJ - +25°C. Note 2) - 114 - Note 2) 145 Vdc ~ VIn ~ 30 Vdc , 6 Vdc ~ V In :;::; 22 Vdc 15 Vdc:::;; V ln 125 MC7812C Typ Max Vdc 12.6 =+25°C, 12 Min WI 12 Line RegulatIOn (TJ MC7812B Typ Max - 60 2.0 10 18 -- - 18 0.2 1.2 - 0.2 2.5 3.3 - 2.2 - - -1.0 ±1.5 - - Tlow 0 -55°C for MC78XX. A Thigh = +150 oC for MC78XX, A ::: 0° for MC78XXC, AC = +125°C for MC78XXC. AC, B o -40°C for MC78XXB Load and line regulation are specified at constant junction temperature. Changes In Vo due to heating effects must be taken IOta account separately, Pulse testing with low duty cycle is used. 293 Vdc "VIVO mfl A A mV/oC MC1800 Series MC7815. B. C ELECTRICAL CHARACTERISTICS IVin - 23 V IO-- 500 rnA TJ-- TI ow to Thiah [Note 1) unless otherwise noted) MC7815 MC7815B Symbol Characteristic Min Typ Max Min Max Typ Output Voltage (TJ::; +25°C) Vo Output Voltage Vo 14.4 - - Regin Load Regulation (TJ::; +25°C, Note 2) 5.0 mA.::;;; IO~ 1,5 A 250 rnA';; 10';; 750 rnA Regload la QUIescent Current Change 17.5 Vdc ~ Vin ~ 30 Vdc 185 Vdc:S; Vin ~ 30 Vdc 5 0 rnA,;; 10 ,;; 1.0 A .lla Ripple Rejection 18.5 Vdc:::; VIn:S;: 28.5 Vdc, f:::; 120 Hz RR Vin - Vo Vn Output ReSIstance f = 1,0 kHz RO Short-Circuit Current limit (TA::; +25°C) Vin::: 35 Vdc Ise - 6.0 3.0 150 75 - 32 10 150 75 - 3.4 6.0 - - 08 0.5 60 66 - - 2.0 2.5 10 40 - 19 13 - - 02 12 2.5 3.3 ±18 - Symbol Output Voltage (TJ = +25°C) Vo Output Voltage (5.0 mA,;; 10';; lOA. PO';; 15 WI 17 9 Vdc :(: Vin :(: 30 Vdc Vo la .lla Ripple Rejection 18.5 Vdc:S: VIn:S: 28.5 Vdc, f = 120 Hz, TJ = +25°C 185 Vdc:s: VIn:s: 28 5 Vdc, f = 120 Hz. 10= 500 rnA RR =1.0 kHz) Short-CircUit Current Limit (TA = +25°C) Vin = 35 Vdc Peak Output Current (TJ =+25°C) Average Temperature Coefficient of Output Voltage NOTES: - 15 15.75 Vde 15 15.75 - - - 13 6.0 300 150 - 13 6.0 300 150 - 52 20 300 150 - - 52 20 300 150 44 8.0 -- 4.4 8.0 - - - 0.5 58 - - 1.0 10 0.5 58 - da - 20 - - 2.0 10 - "VI - 19 - 19 02 - - 02 - 2.2 - - 22 -10 - - -1 0 14.25 - - rnA - 10 - 11 u nless otherw ,se Vde mll A A mVI noted) Min MC7815A Typ Max Min MC781SAC Typ Max 14.7 15 153 14.7 15 153 14.4 15 156 144 15 156 - 6.0 60 3.0 6.0 22 22 10 22 - 32 50 Unit Vdc Vdc mV - 13 16 60 13 - 52 52 20 100 100 50 - 60 60 - - 150 150 75 150 - - - - - - 10 25 3.4 55 45 - 44 0.5 05 02 - - - - - 0.3 0.2 004 - - 08 08 0.5 60 66 - - - - - 58 20 - 10 - "VIVO RO Ise rnA mA - Vn ~ - - Vin _. Va .. mV Regload QUiescent Current Change 17 5 Vdc:(: V ln :(: 30 Vdc, 10 = 500 mA 175 Vdc < Vln < 30 Vdc, TJ = +25°C 5.0 mA < 10 ~ 1.0 A Output ReSistance (f 14.25 Unit - « =+25°C) - Reg ln « Output NOise Voltage (TA 10 Hz:s: f~ 100 kHz 15.6 °C MC7815A. AC ElECTRICAL CHARACTERISTICS (V In = 23 V I0= lOA TJ= T low to T high [Note ~~pout Voltage (10 = 1.0 A, TJ = +25°C) 15 Vo Imax QUiescent Current TJ = +25°C MC7815C Typ Max Min 14.4 rnA 0.3 0.04 TCVO Load Regulatron (Note 2) 50 rnA';; 10';; 15 A 50 mA < 10 < lOA 50 mA 10 ~ 1 5 A, TJ = +25°C 250 rnA';; 10';; 750 rnA 15.6 mV Peak Output Current (TJ = +25°C) Line Regulation (Note 2) 179 Vdc:(: V ln :(: 30 Vdc, 10 = 500 mA 20 Vdc Vin ~ 26 Vdc 20 Vdc ~ Vin ~ 26 Vdc, TJ = +25°C 17.5 Vdc ~ Yin ~ 30 Vdc, TJ = +25°C 15 mV Average Temperature Coefficient of Output Voltage Characteristics 14.4 - 15.75 - Output NOise Voltage (TA::; +25°C) 10Hz ~ f ~ 100 kHz - 15 14.25 Line RegulatIon (TJ::; +25°C, Note 2) 175 Vdc ~ V ln :::;;; 30 Vdc 20 Vdc ::;;; Vm ~ 26 Vdc Dropout Voltage (10::; 1.0 A, TJ::; +25°C) 15.6 Vde (5.0 rnA';; 10';; 1.0 A. PO';; 15 WI 17.5 Vdc ~ Vin ~ 30 Vdc 18.5 Vdc ~ Vin ~ 30 Vdc Quiescent Current (TJ:::; +25 Q C) 15 dB 60 66 - - 2.0 2.5 10 40 - Imax 1.3 TCVO - 19 - 0.2 1.2 2.5 3.3 ±1.8 - - 19 - m!l 0.2 - A - 2.2 - A -1.0 - mY/DC Th,gh - +1 50'C for MC78XX. A Tlow = -55'C for MC78XX. A . =+1 25'C for MC78XXC. AC. a =0' for MC78XXC. AC = -40'C for MC78XXa 2. Load and line regulation are specified at constant junction temperature. Changes In Vo due to heating effects must be taken into account separately. Pulse testing with low duty cycle is used. 294 v~ MC7800 Series MC7818. B. C ELECTRICAL CHARACTERISTICS IV in - 27 V IO-- 500 rnA TJ-- Tlow to Thj~h [Note 1) unless otherwise noted) Characteristic Symbol Output Voltage (TJ::: +25°C) Va Output Voltage Va 150 rnA,; 10'; lOA, Po'; 15 W) 21 Vdc ~ V In ";; 33 Vdc 22 Vdc ~ Vin ~ 33 Vdc Line Regulation (TJ::: +25°C, Note 2) QUiescent Current (TJ':= +25°C) QUiescent Current Change 21 Vdc ~ Vm -s;;; 33 Vdc 22 Vdc";; Vin ~ 33 Vdc 50 rnA'; '0'; 1.0A Ripple RejectIon 22 Vdc ~ V In :::;; 32 Vdc, f::: 120 Hz Dropout Voltage (10::: , 0 A, TJ -= +25°C) MC7818C Max Min Typ Max Min Typ Max 17.3 18 18.7 17.3 18 18.7 17.3 18 18.7 RR V ln ~ Vo Vn Output ReSistance f::: 10kHz RO Short-Circuit Current Limit (T A::: +25°C) 'se Vde - - - - - 17.1 18 171 18 18.9 17.1 18 18.9 - - 18.9 - - 70 40 180 90 - 25 10 360 180 - 25 10 360 180 - 35 12 180 90 55 22 360 180 - 55 22 360 180 3.5 6.0 - 4.5 80 45 8.0 - 08 0.5 - - 10 0.5 -- 05 59 65 - - 57 - - 1.0 03 0.04 57 - - 2.0 25 - 2.0 Vde - 10 - _. 40 - 20 10 10 - "VI - 19 - 19 19 02 - 0.2 - rnil 12 - -- 0.2 - 25 3.3 - 22 - A - - -10 - 22 ±2.3 - -1 0 - mVI rnV rnV Regload '8 .l18 Unit Vde Regin Output Noise Voltage (T A::: +25°C) 10 Hz~ f~ 100 kHz Vin ::: 35 Vdc MC78188 Typ - 21 Vdc ~ Vm ~ 33 Vdc 24 Vdc:S; Vin -::;;: 30 Vdc Load Regulation (TJ::: +25°C, Note 2) 50 rnA'; 10'; 1 5 A 250 mA~ IO~ 750mA MC7818 Min - rnA rnA - - - - - -dB Va Peak Output Current (Tj::: +25°C) Imax 13 Average Temperature Coefficient of Output Voltage TeVO - __ A L-_~ °e _._-" MC7B18A. AC ELECTRICAL CHARACTERISTICS IV,n" 27 V 10" lOA TJ" T,ow to Th,gll [Note 11 unless otherw,se noted) Characteristics Symbol MC7818A Min Typ -MC7818AC MAX Min Typ Unit Max ---~-- Output Voltage (Tj = +25°C) Va Output Voltage (50 mA s:. 10 'S: lOA Po ~ 15 W) 21 Vdcs Vm '( 33 Vdc Va 1764 18 1836 1764 18 1836 173 18 187 173 18 173 70 12 40 31 45 15 25 28 10 180 180 90 Vde Line Regulation (Note 2) 21 Vdc S V ln '; 33 Vdc, 10::: 500 mA 24 Vdc 'S: Vin ~ 30 Vdc 24VdcSV ln ,,;30Vdc,Tj=+25 DC 1-- 20 6 v~C; V,n c;~~ T,J.."_'25--"C;.~_ ~~---1---1~~~~-t--~~___1--_~7_0~-+ _ _ 3_'~-~e--~-~e---~ Load Regulation (Note 2) 50 mA S 10 -:;; 1 5 A 50 mA -s;; 10"; 1 0 A Vde __ , 8_0 _ _ _ ...... ~ Regload mV 35 50 12 25 55 55 22 34 55 4.5 45 0.3 0.2 004 05 05 02 50mA~10-S;;15A.Tj:;+25DC 250 mAS 10 oS 750 mA 100 100 50 -~ QUiescent Current Tj = +25°C 'B QUiescent Current Change 21 Vdc'; Vln:s, 33 Vdc, 10 = 500 mA 21 Vdc:S; Vln:S; 33 Vdc, TJ::: +25°C 5.0 mA:S; 10 S lOA .lIB Ripple Rejection 22 Vdc ~ Vln:S; 32 Vdc, f::: 120 Hz, Tj::: +25 DC 22 Vdc:S; Vm:S; 32 Vdc, f = 120 Hz, 10" 500 rnA RR A Tj::: +25°C) ---- -~- 60 60 mA mA 08 08 0.5 d8 59 59 65 65 57 Vde V ln - Vo 2.0 2.5 2.0 Output NOise Voltage (T A::: +25 DC) 10 Hz:S; f:S; 100 kHz Vn 10 40 10 Output ReSistance (f::. 10kHz) AO 19 19 rnll Short-CircUit Current Limit (TA = +25 DC) V ln ::: 35 Vdc 'se 0.2 12 0.2 A 25 3.3 Dropout Voltage (10::: 1 0 Peak Output Current (TJ::: +25°C) Imax Average Temperature Coefficient of Output Voltage TCVO NOTES T,ow: o~~:; ~~~~~~X~eA Thigh : 1.3 ±2.3 2.2 A -1 0 mV/DC :~ ~~:g :~; ~g~~~c\e, 8 ::: -40°C for MC78XXB Load and line regulation are specified at constant Junction temperature. Changes in Vo due to heatmg effects must be taken into account separately. Pulse testing with low duty cycle is used. 295 MC1800 Series MC7824. B. C ELECTRICAL CHARACTERISTICS (V in -- 33 V • IO-- 500 rnA TJ-- Tlow to Thigh [Note 11 unless a ther WI'se noted) Characteristic Symbol Output Voltage (TJ::: +25°C) Vo Output Voltage Vo MC7824 Typ Max Min 23 24 25 23 24 25 23 24 25 - - - - - - 22.8 24 252 Min MC7824C Typ Max Unit Vde 22.8 24 25.2 22.S 24 25.2 - - - 10 50 240 - 120 - 31 14 4S0 240 - 31 14 4S0 240 - - 40 15 240 - - 3.6 6.0 4.6 S.O - 60 25 4S0 - 4S0 240 - 120 60 25 4.6 SO - - - - - rnV Regin 27 Vdc:::;;; Vin ~ 38 Vdc 30 Vdc ~ Vin ~ 36 Vdc Load Regulation (TJ =+25°C, Note 2) 5.0 rnA';; 10 ,;; 1 .5 A 250 rnA';; 10 ,;; 750 rnA MC7824B Max Typ Vde 15 0 rnA,;; 10';; 1.0 A. Po ,;; 15 W) 27 Vdc::;; Vin ~ 38 Vdc 28 Vdc ~ Vin ~ 38 Vdc Line Regulation (TJ = +25°C, Note 2) Min rnV Regload Quiescent Current (TJ:: +25°C) IB QUIescent Current Change 27 Vdc ~ Vin ~ 38 Vdc 28 Vdc ~ Vin ~ 38 Vdc 5.0 rnA';; 10';; 1.0 A :>IB Ripple Rejection 28 Vdc ~ Vm ~ 38 Vdc, f = 120 Hz RR Dropout Voltage (lO:: lOA, TJ::; +25°C) Vin - Output Resistance f = 1.0 kHz RO Short-Circuit Current limit (T A::: +25°C) Ise - 54 2.0 10 0.3 OS 0.04 0.5 56 62 - - 20 2.5 - 10 40 - - 20 - 0.2 Vo Vn mA m.iI - Output NOise Voltage (T A:: +25°C) 10 Hz~ f~ 100 kHz 240 - 10 - - - - - 54 - - - 20 - Vde - 10 - "VI 10 05 - 05 dB ~-- - 20 - 02 12 25 33 - - 20 - - 02 - - - - Peak Output Current (TJ;:;: +25°C) Imax TCVO 13 ±30 - 2.2 - - - ~ 15 22 A - - A - ~,---,-- ~1 - 5 rnVI "C -----~-~ MC7824A. AC ELECTRICAL CHARACTERISTICS IV In ~ 33 V IO~- lOA T ~ T low to ThI h [Note J~ ~ Characteristics Symbol II unless otherwISe noted) .-.. -~. Min MC7824A Typ Max Min MC7824AC Typ Max 23.5 24 245 23.5 24 245 - Vo Output Voltage 150 rnA';; 10';; lOA. PO';; 15 W) 273 Vdc:;;;; Vin ~ 38 Vdc Vo LIne Regulatron (Note 2) 27 Vdc ~ Vin:;;;; 38 Vdc, 10 = 500 rnA 30 Vdc ~ V ln ~ 36 Vdc 30 Vdc ~ V ln ~ 36 Vdc, TJ::: +25°C 267 Vdc ~ Vm ~ 38 Vdc, TJ::: +25°C Load RegulatIon (N,ote 2) 50 mA~ IO~ 1.5 A 5.0 rnA'" 10';; 1 0 A 50mA~IO~ 1 5A, TJ;:;:+25°C 250 rnA';; 10';; 750 rnA OUlescent Current TJ = +25°C 23 24 25 23 24 25 - 10 15 50 10 36 60 19 36 - 240 - 31 35 14 31 40 50 - - - -- RR - - - - - 15 25 - - 60 - 36 5.0 - 240 03 0.2 004 0.5 05 0.2 - 60 60 25 100 100 - 50 60 46 6.0 - 08 O.S 05 rnA rnA - - -dB Vo 56 62 - 56 62 - - 2.0 2.5 Vn - 10 40 Output Resistance (f;:;: 1.0 kHz) RO - Ise - 20 Short-Circuit Current Limit (TA - +25°C) Vin;:;: 35 Vdc 0.2 1.2 2.5 33 ±3.0 - Vin - - - ~- Output Noise Voltage (TA;:;: +25°C) 10 Hz~ f~ 100 kHz Dropout Voltage (10:= 1.0 A, TJ:= +25°C) 1 rnV - Ripple Rejection 28 Vdc ~ Vin ~ 38 Vdc, f::: 120 Hz, TJ;:;: +25°C 28 Vdc ~ Vin ~ 38 Vdc, f::: 120 Hz, 10 = 500 rnA -1 120 240 Regload :>IB Vde rnV - QUIescent Current Change 27.3 Vdc:S; Vm ~ 38 Vdc, 10;:;: 500 mA 27.3 Vdc ~ Vm ~ 38 Vdc, TJ;:;: +25°C 5.0 rnA';; 10';; 1.0 A ~--,-- Vdc Reg m IB ---Unit ~- Output Voltage (TJ ;:;: +25°C) Peak Output Current (TJ:::: +25°C) Imax 1.3 Average Temperature Coefficient of Output Voltage TCVO - NOTES: 1. Tlow rnil ~- Vin :: 35 Vdc Average Temperature Coeff,CIent of Output Voltage c-~ - - - - 54 .- 2.0 - - 10 0.2 - - 2.2 - A - -1.5 - mV/OC 20 =-55°C for MC7SXX. A =0° for MC7SXXC. AC = -40°C for MC78XXB 2. Load and I!ne regulation are specified at constant junction temperature. Changes In Va due to heating effects must be taken Into account separately. Pulse testing With low duty cycle is used. 296 Vde "VIVO rnll A MC7800 Series TYPICAL CHARACTERISTICS (T A = +25 0 C unless otherwise noted.) FIGURE 1 - WORST CASE POWER DISSIPATION versus AMBIENT TEMPERATURE (Case 221 AI FIGURE 2 - WORST CASE POWER DISSIPATION versus AMBIENT TEMPERATURE (Case 11 20 in 1= <[ 25 OHS _Iooc / w 16 ." ~ '" ;:::: '" 12 ~ ~ .............. c; 80 a: - -50 " ""-J- '\ 0 15OC/~"" ~ 15 I-.... iii c; \. ~ I ~ 25 ;:: \ ROJC = 50 CIW '"~ to ROJA = 65 0 CM ~ TJlmaxl = 1500 C ~ 50 \. r--. "- ................ \ No Heat Smk -25 OHS = 0 20 z , ~ 50 75 100 125 o-75 150 FIGURE 3 - INPUT OUTPUT DIFFERENTIAL AS A FUNCTION OF JUNCTION TEMPERATURE IMC7BXXC. AC. BI 25 10 = lOA - -- - 10 - 200 rn~- 10 = 20 rnA-- -50 - 25 '" « ~ t7) -25 t--- ~~ r-=:::::::: :::::::- I- ...J :::>« 1.5 ~~ :::> w 25 50 >= 75 100 -75 125 ~ 3.0 -50 -25 1.0 15 50 75 TA. AMBIENT TEMPERATURE lOCI ~ I..d::::t- --"'r--.... 1 I 6.0 12 'r ..>~ '" :::> '" u :--- -....:::: ~ --... ..........: ::::::::: ~ --... T~=~:;- -. ~ r--. i I r-...... TJ - 25°C >- :::> >- 100 mV 10 10 = t 0A ~ 500 mA 10 - to mA tOO 125 in :;; 3.0 / ' ___ TJ = -40°C TJ = OoC.......... ~ >- :::> = . in '" E t25 40 40 2.0 - FIGURE 6 - PEAK OUTPUT CURRENT AS A FUNCTION OF INPUT·OUTPUT DIFFERENTIAL VOLTAGE (MC78XX. AI FIGURE 5 - PEAK OUTPUT CURRENT AS A FUNCTION OF INPUT·OUTPUT DIFFERENTIAL VOLTAGE (MC78XXC. AC. BI . tOO 0.5 TJ. JUNCTION TEMPERATURE 1°C) tlj :::> '" u ...... >0 , o -25 25 50 75 TA. AMBIENT TEMPERATURE lOCI \. \. --+- ~ ~ 1.0 -50 -.......... -- ---- --- 2.0 >:. 0-0 -"VO = 2% 01 Vo - - - Extended Curve lor MC78XXB -75 r---.... . .W out 6~ o .......... ....... FIGURE 4 - INPUT OUTPUT DIFFERENTIAL AS A FUNCTION OF JUNCTION TEMPERATURE (MC78XX.AI w -- ---- -- 10 = 0 rnA - \. 0HS = 10 0 CM No Heat Sink TA. AMBIENT TEMPERATURE lOCI 10 = 500 mA \. . I o 00- « liHS = 5°C/W\ . -::::..t 40 Vi ~ liHS = '"~ ,p BJC = 5°C/W _ liJA = 65°C/W TJlrnaxl = 1500C- 18 24 Vin-VO. INPUT·OUTPUT VOLTAGE DIFFERENTIAL (VOLTSI 20 'f >- ie >- ----..::: V "- -- TJ=125°C " ~ ~/ 1.0 "" , o o 30 TJ = 25°C ~, / :::> '"E TJ = -55°C 10 20 ~ ~~ 30 Vin-VO. INPUT·OUTPUT VOLTAGE DlFFERENTIALIVOlTSl 297 40 MC7800 Series TYPICAL CHARACTERISTICS (continued) (TA = 25 0 C unless otherwise noted.) FIGURE 7 - RIPPLE REJECTION AS A FUNCTION OF OUTPUT VOLTAGES (MC78XXC. AC) FIGURE 8 - RIPPLE REJECTION AS A FUNCTION OF FREQUENCY (MC78XXC. AC) 80 MC78XX, A ~ 10 120 Hz -o~~- 70 I-I--,-\-+-~--jr----l---+- fo': MC78XXC,AC ~ 60~~L-~-=~~~~~----~-4-------~~J-----+1-------~ -- -- ----- ----- --- - ~g:::~ ~~~ 40 Von 0 10 V Va o5V 10 0 20 rnA -r-r---::-""" V,n 10 V 11 V 14 V 19 V ---- -- ---- --1---- 10 MC7824C 33 V 4.0 60 8_0 14 16 18 10 12 Va, OUTPUT VOLTAGE (VOLTS) 20 22 v;ln = 11 in ::; ~ 610 ..,'">-i5 - 600 --- r-. -.. ~ r-- r-- 500 ] 300 w u 53 -- -., 100 ~ 100 '"=> '"=> 50 ~ 0 I 6 :> = == - -__ 1110Hz 10 -500rnA CL~O"F 580 - - - - 1--- 30 -25 25 50 75 100 125 150 10 40 175 80 ~ ~ - - MC78XX, A --- r--- in 60 ::; 2::- V:n = ; - : - . Vo = 5.0 V 10 = 5 0 rnA 30 /- ~ .., -.......... ~ ::; 4.0 ......... #7 0 :> 2.0 I- ~ ::; // / l- o !Eo => 0 1.0 o -75 -50 --25 I -- MC7~05, A -TJ=25°C 0 I- ~ 80 v -I- .§. >- 24 10 FIGURE 12 - DROPOUT CHARACTERISTICS (MC78XX, A) I _I V,n- IOV MC78XXC, AC, B ___ f-- Vo = 5 0 10 = 20 rnA 40 16 11 Vo, OUTPUT VOL TAGE IVOl TS) FIGURE 11 - QUIESCENT CURRENT AS A FUNCTION OF TEMPERATURE IMC78XXC, AC, BI 60 -----' --1 ~ 20 I -50 ~ -- !----t.~ TJ, JUNCTION TEMPEATURE laC) a -- N I ~ lOOk -- ~ 10k I. FREQUENCY IHzl FIGURE 10 - OUTPUT IMPEDANCE AS A FUNCTION OF OUTPUT VOLTAGE IMC78XXC. ACI r--Vo = 6_0 V - - r--10 = 20 rnA __ r--- 620 100 10 14 FIGURE 9 - OUTPUT VOLTAGE AS A FUNCTION OF JUNCTION TEMPERATURE (MC78XXC, AC, 81 :> .... II --- - - 1 - - -- tN,n10 02010rnA - -V(RMS) 0 PART # ~ _ MC7805C '" MC780SC ",- 50 __ MC7808C '" MC7812C Vin - 8_0 to 18 Vdc Vo 0 5_0 V 10 0 1.0 A ""- II 25 50 75 100 20 o o 125 TJ, JUNCTION TEMPERATURE laC) /~/ I I 20 40 60 80 10 INPUT VOLTAGE IVOLTS) 298 12 14 16 MC7800 Series APPLICATIONS INFORMATION ), Design Considerations The MC7800 Series of fixed voltage regulators are designed Protection that shuts down the circuit to the power supply filter with long wire lengths, or if the output load capacitance is large. An input bypass capacitor should be when subjected to an e,xcessive power overload condition, Internal selected to provide good high-frequency characteristics to insure Short-Circuit Protection that limits the maximum current the cir- stable operation under all load conditions, A 0,33 "F or larger tantalum, mylar, or other capacitor having low internal impedance at high frequencies should be chosen. The bypass capacito~should be mounted with the shortest possible leads directly across the regulators input terminals. Normally good constructiontechniques should be used to minimize ground loops and lead resistancedrops since the regulator has no external sense lead. with Thermal Overlo~ cuit will pass, and Output Transistor Safe-Area Compensation that reduces the output short-circuit current as the voltage across the pass transistor is increased. In many low current applications, compensation capacitors are not required. However. it is recommended that the regulator input be bypassed with a capacitor if the regulator is connected FIGURE 13 - CURRENT REGULATOR Input ~ 0.33 "F r FIGURE 14 - ADJUSTABLE OUTPUT REGULATOR h MC7B05 Output '---?T----J~r. -10 Constant Current to Grounded Load K>--o-<10 k The MC7S00 regulators can also be used as a current source when connected as above. In order to minimize dissipation the MC7805C is chosen in this application. Resistor R determines the current as follows: 10 = 5V -Fi 1 k VOl 7.0 V to 20 V VIN - Vo ;;>:2,0 V + la IQ ~ 1.5 mA over IlOe and load changes The addition of an operational amplifier allows adjustment to higher or antermedlate values while retaining regulation characteristics. The minimum voltage obtainable with this arrangement if) 2.0 volts greater than the regulator voltage. For example, a "ampere current source would require R to be a 5·ohm, 10-W resistor and the output voltage compliance would be the IOPUt voltage less 7 volts FIGURE 15 - CURRENT BOOST REGULATOR FIGURE 16 - SHORT-CIRCUIT PROTECTION MJ2955 MJ2955 or Equ IV '" "'1Y. xx :r = 2 digits of or Equlv Input 00"" I I I 0","", T, R type number Incheattng voltage xX The MC7800 series can be current boosted with a PNP transistor. The MJ2955 provides current to 5.0 amperes. Resistor R In conjunction With the VeE of the PNP de-termlnes when the pass transistor begins concuctmg; this cirCUit is not short-Circuit proof. Input-output differential voltage minimum is Increased by Vee of the pass transistor. ~ - 2 digits of type number indicating voltage The circuit of Figure 15 can be modified to provide supply protection against short CirCUits by adding a short-circuit sense resistor. Rscland an additional PNP transistor. The current sensmg PNP must be able to handle the short-cirCUIt current of the threeterminal regulator. Therefore. a four-ampere plastiC power tranSistor IS speCified. 299 ® MC78LOOC,AC MOTOROLA Series THREE·TERMINAL POSITIVE VOLTAGE REGULATORS THREE·TERMINAL POSITIVE FIXED VOLTAGE REGULATORS The MC78LOO Series of positive voltage regulators are inexpensive, easy·to·use devices suitable for a multitude of applications that require a regulated supply of up to 100 mA. Like their higher powered MC7800 and MC"78MOO Series cousins, these regulators feature internal current limiting and th'i!"mal shutdown making them remarkably rugged. No external components are required with the MC78LOO devices in many applications. These devices offer a substantial perfognance advantage over the traditional zener diode· resistor combination. Output impedance is greatly reduced and quiescent current is substantially reduced. P SUFFIX. CASE 29 TO·92 , • Wide Range of Available, Fixed Output Voltages • Low Cost • Internal Short·Circuit Current Limiting • Internal Thermal Overload Protection • No External Components Required • Complementary Negative Regulators Offered (MC79LOO Series) • Available in Either ±5% (AC) or ±10% (C) Selections Pin 1. Output 2. Ground 3, Input 0 2 o I 0 Bottom View 3 0 G SUFFIX CASE 79 TO·39 REPRESENTATIVE CIRCUIT SCHEMATIC ,1ft Input 15 k 2 Pin 1. Input 2. Output 3. Ground (Case connected to pin 3) 01 Output 3.8 k STANDARD APPLlCNrION 1.2 k 02 ZI A common ground is required between the input and the output voltages. The input yoU- 420 age Common must remain typically 2.0 V above the out- put voltage even during the low point on the input ripple voltage. * = C, is required if regulator is located an appreciable distance from power supply filter. *. = Co Device No. '10% MC78L05C MC78L08C MC78L12C MC78L 15C MC78L 18C MC78L24C Device No. Nominal 15% Voltage MC78L05AC MC78L08AC Mt78L12AC MC78L15AC MC78L18AC MC78L24AC 5.0 8.0 12 15 18 24 is not needed for stability; however, it does improve tr_iant response. ORDERING INFORMATION Tempeqture R• • Dov... MC78LXXACG TJoO"CIO+15O"c Metal Can MC78LXXACP Tr°"Cto+l5O"c PI_tic Tren.iltor MC78LXXCG T MC78LXXCP T J • O"c to +15O"c 0 O"c to + 150"C Pock... Metel Can PI_ie Tren.istor XX indicates nomin.1 Yoltege MC78LOOC, AC Series MC78LOO Series MAXIMUM RATINGS ITA Rating = +125 0 C unless otherwise noted I Value Unit VI 30 35 40 Vdc Storage Junction Temperature Range T stg -65 to +150 Uperatm9 Junction Temperature Range TJ o to +150 °c uc Symbol Input Voltage 12.6 V - 8.0 VI 112V-18VI 124 VI MC78L05C, MC78L05AC ELECTRICAL CHARACTERISTICS IVI 10 V, 10 = 40 mA, CI = 0.33 pF, Co = 0.1 pF, +125 0 C unless otherwise noted) = OOC < TJ < MC78LOSC MC78L05AC Symbol Min Typ Max Min Typ Max Unit Output Voltage IT J = +25 0 CI Vo 4.6 5.0 5.4 4.8 5.0 5.2 Vdc Input Regulation ITJ = +25 0 C, 10 = 40 mAl 7.0 Vdc';; VI .;; 20 Vdc 8.0 Vdc ,;;VI .;; 20 Vdc Regline Load Regulation Regload Characteristic ITJ = +250 C, 1.0 mA.;; 10';; 100 mAl ITJ c +250 C, 1.0 rnA.;; 10';; 40 mAl Output Voltage' 17.0 Vdc:;; VI .;; 20 Vdc, 1.0 mA.;; 10';; 40 mAl IVI = 10V, 1.0mA';; 10';; 70 mAl Vo Input BIas Current ITJ = +250 CI ITJ = +125 0 CI liB Input Bias Current Change 18.0 Vdc';; VI '" 20 Vdcl 11.0mA ...=> 4.0 ci > 2.0 10~~tmA ~ 10=40~ 0 o I 1.0 r-- Jr-- ./. ~ ~--- r--- -- r--- 10 = 1.0 mA -- Dropout of Regulation r-- defined as when IS VO=1%oIVO ., 4.0 6.0 15 10 8.0 VI. INPUT VOLTAGE (VOL TSI 50 FIGURE 4 - 3.0 ./ - lI" MC78L05C VO=5.0V 10 =40mA TJ = 25 0 C ... 100 ~ 115 FIGURE 5 - MAXIMUM AVERAGE POWER DISSIPATION vanusAMBIENTTEMPERATURE-T0-92TypePa,*- ~ j---- ~ ;!; "" MC78L05C VI = 10V Va = 5.0 V 10 =40mA 50 75 TA. AMBIENT TEMPERATURE (OCI j--- ~ iii 1.0 ......... 15 4.0 <.> ........... o !... ;:; ....... ~ ~ 115 100 INPUT BIAS CURRENT versus INPUT VOLTAGE 'f-4.0 75 TJ. JUNCTION TEMPERATURE (OCI FIGURE 3 - INPUT BIAS CURRENT versus AMBIENT TEMPERATURE 4.1 f 10 = 40 mA 10=100mA !-- r--- 1--- r-- - - r-- ) o -1 t--"... w '" « 1.0 o o 5.0 10 15 20 25 30 VI. INPUT VOLTAGE (VOLTSI FIGURE 6 - MAXIMUM AVERAGE POWER DISSIPATION AMBIENT TEMPERATURE - TO·39 Type Pack_ 10.000 40 35 _SUI 10.000 Infinite H\t Sink Iz 0 No Heat Sink 1000 - i ili Ci II: w ~ 1110 f .P r--- 75 1.110 TA. AMBIENT TEMPERATURE (OCI L .:-.. ~ 3(JOClWatt Heat Sink ROJA = 21100 CIW PO(018.1 to 250 C • 625 mW 50 No Heat Sink ~ \ 125 ISO 305 10 25 50 75 100 TA. AMBIENT TEMPERATURE (OCI 125 150 MC78LOOC, AC Series ., <;'- . \ APPLICATIONS INFORMATION Design Considerations The MC78LOOC Series of fixed voltage regulators are designed selected to provide good high-frequency characteristics to insure with Thermal Overload Protection that shuts down the circuit when subjected to an excessive power overload condition, Internal Short-Circuit Protection that limits the maximum current the circuit will pass. In many low current applications, compensation capacitors are not required. However. it is recommended that the regulator input be bypassed with a capacitor if the regulator is connected to the power supply filter with long wire lengths, or if the output load capacitance is large. An input bypass capacitor should be stable operation under all load conditions. A 0.33 JJ.F or larger tantalum, mylar, or other capacitor having low internal impl"dance at high frequencies should be chosen. The bypass capacitor should be mounted with the shortest possible leads directly across the regulators input terminals. Normally good construction techniques should be used to minimize grou'nd loops and lead resistance drops since the regulator has no external sense lead. Bypassing the output is also recommended. FIGURE 7 - CURRENT REGULATOR FIGURE 8 - ±15 V TRACKING VOLTAGE REGULATOR +Vo +20 V R -'0 Constant Current to Grounded Load 10 k The MC78LOOC regulators can also be used as a current source when connected as above. In order to minimize dissipation the MC78L05C IS chosen in this applicatIon. Resistor R determines the current as follows 10 k -20 V liB O.331lF = 3.8 rnA over Ime and load changes 1 -Vo For example. a 100 mA current source would require R to be a 50-ohm, 1/2-W resistor and the output voltage compliance would be the input voltage less 7 volts. FIGURE 9 - POSITIVE AND NEGATIVE REGULATOR +Vo +V, 0.11lF - V, 0.11lF 0.331lF -Vo 306 ® MC78MOOC MOTOROLA series • THREE-TERMINAL POSITIVE FIXED VOLTAGE REGULATORS MC78MOOC SERIES THREE-TERMINAL POSITIVE VOLTAGE REGULATORS The MC78MOO Series positive voltage regulators are identical to the popular MC7800C Series devices, except that they are specified for only one-third the output current. Like the MC7800C devices, the MC78MOOC three-terminal regulators are intended for local, oncard voltage regulation. Internal current limiting, thermal shutdown circuitry and safearea compensation for the internal pass transistor combine to make these devices remarkably rugged under most operating conditions. Maximum output current, with adequate heatsinking is 500 mAo Pin 1. Input 20utPu'm 3. ~round 1 2~' 0 0 3 0 L 2. Bottom • • No External Components Required Internal Thermal Overload Protection 3. View G SUFFIX METAL PACKAGE CASE 79 TO-39 (Case connected to Pin 3) • Internal Short-Circuit Current Limiting • Output Transistor Safe-Area Compensation • Pin 1. Packaged in the Plastic Case 221 A and Case 79 (TO-220 and Hermetic TO-39) T SUFFIX PLASTIC PACKAGE CASE 221 A (TO·220 Type) (Heatslnk surface connacted to Pin 2) STANDARD APPLICATION REPRESENTATIVE SCHEMATIC DIAGRAM r---~----------~~---------,-----,--~------~--olnput 100 k A common ground 15 required between the Input and the output voltages. The mput volt- 500 age must remam typically 2 0 V above the output voltage even dUring the low POint on the Input ripple voltage . .. = em IS required If regulator IS located an appreciable distance from power supply filter. _. = Co improves stability and transient response. 1-.---------l-.....----......--....--.....--o Output ORDERING INfORMATION DEVICE MC78MXXCG MC78MXXCT I I I TEMPERATURE RANGE TJ =ooC to+l50oC T J =OOCto+1S0oC XX Indicates nommalvoltage 2.7 k TYPE NO.IVOLTAGE 500 Gnd 307 MC78M05C MC78M06C MC78M08C MC78M12C MC78M15C MC78M18C MC78M20C MC78M24C 5.0 Volts 6.0 Volts 8.0 Volts 12 Volts 15 Volts 18 Volts 20 Volts 24 Volts I PACKAGE I Metal Can I PlastiC Power MC78MOOC Series MC78MOOC Series MAXIMUM RATINGS (TA = +250 C unless otherwise noted'! Rating Symbol Value Unit VI 35 40 Vdc Po 6JA Internally limited 70 °CIW Po 6JC I nternally Limited 5.0 °C/W I nternally Limited 185 °C/W Internally Limited 25 °CIW Operating Junction Temperature Range Po 6JA Po 6JC T Operating Ambient Temperature Range Storage Temperature Range TA T stg Input Voltage (5.0 V . 18 V) (20 V· 24 V) Power Dissipation (Package Limitation) Plastic Package TA = 25°C Derate above T A = 25°C {, ...f'' TC = 25°C Derate above T C = 11 OoC Metal Package TA = 25°C Derate above T A = 25°C TC = 25°C Derate above T C = 85°C Plastic Package Metal Package o to +150 o to +85 °c -65 to +150 -65 to +150 °c °c °c MC78M05C ELECTRICAL CHARACTERISTICS (VI = 10 V, 10 = 200 rnA, OoC < TJ < +125 0 C, Po < 5.0 W unless otherwise noted'! Characteristic Output Voltage (TJ = +250 C) Line Regulation Symbol Min Typ Max Vo 4.8 5.0 5.2 Unit Vdc mV Regline (TJ = +250 C) (7.0 Vdc < VI < 25 Vdc) (8.0 Vdc < VI < 25 Vdc) - 3.0 1.0 100 - 20 10 100 Vo 4.75 - 5.25 Vdc liB - 4.5 6.0 rnA - 0.8 0.5 40 - /-LV AVO/At - - 20 mV/l.0kHrs RR - 80 80 - dB - VI-VO - 2.0 - Short-Circuit Current Limit (TJ = +250 C, VI = 35 V) lOS - rnA AVO/AT - 300 Average Temperature Coefficient of Output Voltage -1.0 - mV/oC 10 - 700 - rnA ,, Load Regu lation (TJ = +250 C, 5.0 rnA < 10 < 500 rnA) (TJ = +250 C, 5.0 rnA < 10 <,200 rnA) 50 mV Regload Output Voltage (7.0 Vdc < VI < 25 Vdc, 5.0 rnA < 10 < 200 rnA) Input Bias Current (T J = +250 C) Quiescent Current Change (8.0 Vdc < V I < 25 Vdc) (5.0 rnA < 10 < 200 rnA) 50 rnA AIIB Output Noise Voltage (T A = +250 C, 10 Hz < f < 100 kHz) eon Long-Term Stabil ity Ripple Rejection (10 = 100 rnA, f = 120 Hz, 8.0 V < VI < 18 V) (10 = 300 rnA, f = 120 Hz, 8.0 < VI < 18 V, TJ = 25°C) Input-Output Voltage Differential (TA = +250 C) \ -- Vdc (10 = 5.0 rnA) Peak Output Current (TJ= 25°C) 308 > MC78MOOC Series MC78M06C ELECTRICAL CHARACTERISTICS IVI = 11 V,IO = 200 mA, OOC < TJ < +1250 C, Po .. 5.0W unlessotherwisenoted.l Symbol Min Typ MIx Output Voltage ITJ = +250 C) Vo 5.75 6.0 6.25 Line Regulation ITJ = +250 C) 18.0 Vdc .. VI .. 25 Vdc) (9.0 Vdc .. VI .. 25 Vdc) Regline Load Regulation Regload Characteristic ITJ IT J = 5.0 mA .. 10 .. 500 mAl = +250 C, 5.0 mA .. 10 .. 200 mAl Output Voltage Vdc mV - +250 C, Unit 5.0 1.5 100 - 20 50 mV - 10 120 60 Vo 5.7 - 6.3 Vdc liB - 4.5 6.0 mA - - 0.8 0.5 (8.0 Vdc .. VI .. 25 Vdc, 5.0 mA .. 10" 200 mAl I nput Bias Current (T J '=' +2SoC) Quiescent Current Change 19.0 Vdc .. VI .. 25 Vdc) 15.0 mA .. 10" 200 mAl Output NOise Voltage (T A - +2ePC, 10 Hz .. f .. 100 kHz) Long·Term Stability Ripple Rejection 110 - 100 mA, f - 120 Hz, 9.0 V .. VI" 19 V) 110 = 300 mA, f = 120 Hz, 9.0 V .. VI .. 19 V, T J = 25°C) Input-Output Voltage Differential ITA = +250 C) ·on - 45 - I'V t.VOIt.t - - 24 mV/1.0 kHrs RR - 80 80 - dB Vdc -1.0 - mVloC 700 - mA VI'VO Short-Circuit Current Limit IT J = +2SoC, V I ;:! 35 VI lOS Average Temperature Coefficient of Output Voltage t.VOIt.T 110 mA t.IIB -. 2.0 270 mA = 5.0mA) Peak Output Current (T J = 25°C) ITJ = 25°C) 10 - MC78M08C ELECTRICAL CHARACTERISTICS IVI = 14 V,IO = 200mA, OOC < TJ < +1250 C, PO" 5.0W unless otherwise noted.) Characteristic Output Voltage IT J = +250 C) Line Regulation ITJ = +250 C) 110.5 Vdc .. VI .. 25 Vdc) 111 Vdc .. VI .. 25 Vdc) Min Typ Max Unit Vo 7.7 8.0 8.3 Vdc mV Regline . Load Regulation ITJ = +250 C, 5.0 mA .. 10" 500 mAl ITJ " +250 C, 5.0 mA .. 10 .. 200 mAl - 6.0 2.0 100 - 25 10 160 80 Vo 7.6 - 8.4 Vdc liB - 4.6 6.0 mA - - 0.8 0.5 50 mV Regload Output Voltage 110.5Vdc" VI" 25Vdc, 5.0mA" 10" 2oomA) Input Bias Current ITJ Symbol = +250 C) Quiescent Current Change mA t.IIB 110.5 Vdc .. VI .. 25 Vdc) 15.0 mA .. 10" 200 mAl Output Noise Voltage IT A = +2sOC, 10 Hz .. f .. 100 kHz) eon Long-Term Stability t.VOIt.t Ripple Rejection 110 = 100 mA, f = 120 Hz, 11.5 V .. VI" 21.5 V) 110 = 300mA, f = 120 HZ,l1.5 V .. VI" 21.5 V, TJ = 25°C) .RR Input-Output Voltage Differential ITA = +250 C) VI'VO - - - 52 - I'V - 32 mVI1.0 kHrs BO BO dB - 2.0 - Vdc Short-Circuit Current Limit ITJ = +250 C, VI = 35 V) lOS - 250 mA t.VOIt.T - - Average Temperature Coefficient of Output Voltage 1I0=5.0mA) -1.0 - mV/oC 10 - 700 - mA Peak Output Current ITJ = 25°C) 309 MC78MOOC Series MC78M12C ELECTRICAL CHARACTERISTICS IVI = 19 V, 10 = 200 mA, oOe /oo - -- - C;w __ ._ <"~ H~ ~fi<4>:- () ____ ~~ i~ ..!!.!!.!:~/NK ...!!!!J.NITE NEA I) 1- -~c-T ....... 0 ;: 0.5 ~ 04 03 E 02 0.1 "" i,\\ "''\ l- HJC> 50 CIW r- POIMAX, > 7 5 W "j 50 25 \. \ 100 75 TA. AMBIENT TEMPERATURE (OC, 05 ~ _ 0.4 03 rP 02 _ HJC > 25 0 C/W o125 150 1'l r ........ - ::::---. """ ~=OOI ........... I ....... ......... 0.50 0.25 ~ TJ=25 0C--""';:: ~ 3.0 6.0 9.0 12 15 1B 21 70 § 60 24 ~ 50 ~ 40 w II: """~ a; ",,- ........ o 75 100 TA. AMBIENT TEMPERATURE (OC, 150 125 80 '"z e TJ> o 50 \. ~ ~ ~ moc............ ~ ::> § ......... I 90 b r--.. ~ 1.00 I- e "j' \. '\ \\ 100 ~ :IE I- '\. ............ FIGURE 4 - RIPPLE REJECTION AS A FUNCTION OF FREQUENCY 1.26 ::; ~ 0.76 K ........... FIGURE 3 - PEAK OUTPUT CURRENT AS A FUNCTION OF INPUT-OUTPUT DIFFERENTIAL VOLTAGE ~ AT I PO(MAX, > 7.6 W \. I ......... ............ OHS>2~ C ffi ~NK ~>'ooCIW ........... "'J}1o "" t--,. 27 ........... 30 V, = 10V Vo = 5.0 V 10 = 20 mA 20 10 I o 30 10 V,·VO.,NPUT-OUTPUT VOLTAGE DIFFERENTIAL (VOLTS, 100 f. FREQUENCY (Hzl 313 1.0 k 10 k MC78MOOC Series APPLICATIONS INFORMATION Design Consid..ations to the power supply filter with long wire lengths, or if the output load capacitance is large. An input bypass capacitor should be The MC78MOOC Series of fixed voltage regulators are designed with Thermal Overload Protection that shuts down the circuit when subjected to an excessive po\Ner overload condition, J nternal Short-Circuit Protection that limits the maxi.mum current the circuit will pass, and Output Transistor Safe-Area Compensation that reduces the output short-circuit current as the voltage across the selected to provide good high·frequency characteristics to insure stable operation under all load conditions. A 0.33 /olF or larger tantalum, mylar, or other capacitor having low internal impedance at high frequencies should be chosen. The bypass capacitor should be mounted with the shortest possible leads directly across the reg· ulators input terminals. Normally good construction techniques should be used to minimize ground loops and lead resistance drops since the regulator has no external sense lead. pass transistor is increased. In many low current applications, compensation capacitors are not required. However, it is recommended that the regulator input be bypassed with a capacitor if the regulator is connected FIGURE 5 - CURRENT REGULATOR FIGURE 6 - ADJUSTABLE OUTPUT REGULATOR Output Input R ~ Constant Current to Grounded Load 0.1 "F 10 k The MC7800C regulators can also be used as a current source when connected as above. In order to minimize dissipation the MC7805C is chosen in this application. Resistor R determines the current as follows: 5V 10= R Va, 7 OV t020 V + IQ V,N -- Vo ~20V IQ'" 1.5 mA over line and load changes The addition of an operational amplifier allows adjustment to higher or intermediate values while retaining regulation character· istics. The minimum voltage obtainable With this arrangement I') 2.0 volts greater than the regulator voltage. For example, a 500 mA current source would require R to be a 10·ohm, 10·W resistor and the output voltage compliance would be the input voltage less 7 volts. FIGURE 8 - SHORT-CIRCUIT PROTECTION FIGURE 7 - CURRENT BOOST REGULATOR MJ2955 MJ2955 or EQuiv or Equlv Input Input k.....,......... Output R 1.0/J.FI xx == 2 digits of tYpe number Indicating voltage. x X == 2 dIgits of type number Indicatlllg voltage. The MC78MOOC series can be current boosted with a PNP transis· tor. The MJ2955 provides current to 5.0 amperes. Resistor R In conjunction With the Vee of the PNP determines when the pass transistor begins conauctmg; this cirCUit IS not short-circuit proof. Input·output differential voltage minimum IS Increased by Vse of the pass tranSistor. The circuit of Figure 7 can be modified to provide supply protec· tion against short circuits by adding a short-circuit sense resistor, RSC/and an additional PNP transistor. The current sensing PNP must be able to handle the short-circuit current of the three· terminal regulator. Therefore, a two"8mpere plastic power tran· slstor IS speCified. 314 ® MC78TOO MOTOROLA Product Series Previe~ THREE-TERMINAL POSITIVE FIXED VOLTAGE REGULATORS 3-TERMINAL POSITIVE VOLTAGE REGULATORS These voltage regulators are monolithic integrated circuits designed as fixed-voltage regulators for a wide variety of applications including local, on-card regulation. These regulators employ internal current limiting, thermal shutdown, and safe-area compensation. With adequate heatsinking they can deliver output currents in excess of 3.0 amperes. Although designed primarily as a fixed voltage regulator, these devices can be used with external components to obtain adjustable voltages and currents. • • • • • • Output Current in Excess of 3.0 Amperes No External Components Required Internal Thermal Overload Protection Internal Short-Circuit Current Umiting Output Transistor Safe-Area Compensation Output Voltage Offered in 2% and 4% Tolerance" KSUFFIX METAL PACKAGE CASE 1 (TO·3TYPE) PIN I. INPUT OUTPUT GROUND 2. CASE SCHEMATIC DIAGRAM TSUFFIX PLASTIC PACKAGE CASE 221A 'rO·220 TYPE PIN 1. INPUT GROUND OUTPUT 2. 3. 1 2 3 STANDARD APPLICATION Input a MC78TXX ' Output Co" Cin* O.33J1F . A common ground is required between the input and the output voltages. The input voltage must remain typically 2.0 V above the output voltage even during the low point on the input ripple voltage. XX = these two digits of the type number indicate voltage . • = Cin is required if regulator is located an appreciable distance from power supply ORDERING INFORMATION Device Output Voltage Tolerance MC78TXXK MC78TXXAK 4% 2%* MC78TXXCK MC78TXXACK 4% 2%* MC78TXXCT MC78TXXACT 4% 2%* filter. Temperature Range Package •• = Co is not needed for stability; however, it does improve transient response. - 55 to + 150°C o to XX Indicates nommal voltage Metal Power + 125°C TYPE NO./VOLTAGE Plastic Power xx Indicates nominal voltage *2% regulators are available In 5, 12 and 15 volt deVIces This document contains Information on a product under development Motorola reserves the right to change or discontinue thiS product Without notice 315 MC78T05 MC78T06 MC78T08 MC78T12 5.0 Volts 6.0 Volts S.OVolts 12 Volts M<;78T15 MC78TI8 MC78T24 15 Volts 18 Volts 24 Volts ® MC7900C MOTOROLA Series \ MC7900C SERIES THREE-TERMINAL NEGATIVE VOLTAGE REGULATORS THREE-TERMINAL NEGATIVE FIXED VOLTAGE REGULATORS The MC7900C Series of fixed output negative voltage regulators are intended as complements to the popular MC7800C Series devices. These negative regulators are available in the same seven-voltage options as the MC7800C devices. In addition, two extra voltage options commonly employed in MECL systems are also available in the negative MC7900C Series. Available in fixed output voltage options from -2.0 to -24 volts, these regulators employ current limiting, thermal shutdown, and safe-area compensation, - making them remarkably rugged under most operating conditions. With adequate heat-sinking they can deliver output currents in excess of 1.0 ampere. • No Exfernal Components Required • I nternal Thermal Overload Protection • rnternal Short-Circuit Current Limiting • Output Transistor Safe-Area Compensation • Packaged in the Plastic Case 221 A and Case 1 (TO-220 and Hermetic TO-3) K SUFFIX METAL PACKAGE 'CASE 1 ITO-3 TYPE) (bottom view) T SUFFIX PLASTIC: PACKAGE CASE 221 A Pin 1. Ground 2. Input SCHEMATIC DIAGRAM 3. Output (Heatsink surface connected to Pin2) STANDARD APPLICATION A common ground is required between the ,..----+--t--oVo input and the output voltages. The input voltage must remain typically 2.0 V more negative even during the'f\igh point on the input ripple voltage. XX ::= these two digits of the type number indi- cate voltage. * 03 = Cin is required if regulator is located an appreciable distance from power supply filter. ** == Co improves stability and transient response. ORDERING INFORMATION DEVICE DEVICE TYPE/NOMINAL OUTPUT VOL TAG MC7902C - 2.0 Volts MC7905C - 5.0 Volts MC7905.2C - 5.2 Volts MC7906C - 6.0 Volts MC790ac - 8.0 Volts MC7912C -12 Volts MC7915C - 15 Volts MC7918C - 18 Volts MC7924C - 24 Volts 316 ITEMPERATURE RANGE I PACKAGE MC79XXCK 1 T J = 0° C to +150° C 1 Metal Power MC?9XXCTI T J OOOOCto+150 o C I Plastic Power XX indicates nominal voltage MC7900C Series MC7900C Series MAXIMUM RATINGS (TA = +25 0 C unless otherwise noted.1 Symbol Rating Input Voltage (2.0 V - 18 VI (24 VI Value Unit -35 -40 VI Vdc Power Dissipation Plastic Package T A = +25 0 C Derate above T A == +250 C Po Internally Limited Watts l/ROJA 15.4 mW/oC TC = +25 0 C Derate above T C :;; +950 C (See Figure 1) Po l/ReJC I nternally limited 200 mW/oC Watts Metal Package Po Internally Limited +250 C l/ReJA 22.2 Watts mW/oC TC = +250 C Derate above T C = +650 C Po l/ROJC I nternal1v Limited 182 mW/oC T stg -6510+150 °c TJ Oto+150 °c T A = +25 0 C Derate above T A = Storage Temperature Range Junction Temperature Range Watts THERMAL CHARACTERISTICS Characteristic .' Thermal Reslstaf1ce, Junction to Ambient - Plastic Package Symbol Max Unit ROJA 65 45 °C/W ROJC 5.0 5.5 °c/w - Metal Package Thermal Resistance, Junction to Case - Plastic Package - Metal Package MC7902C ELECTRICAL CHARACTERISTICS ( VI = -10 V, 10 = 500 rnA, OOC VO/t>t - - 20 JJ.V mV/l0k Hrs RR - 65 - dB I VI-Vol - 3.5 - Vdc 6VO/6T - -1.0 - mV/oC 10 = 1.0 A, TJ = +25 0 C Average Temperature Coefficient of Output Voltage 10 = 5.0 rnA, OOC ':;;TA ':;;+125 0 C 317 MC7900C Series MC7905C ELECTRICAL CHARACTERISTICS IVI = -10 V, 10 = 500 rnA, ooc u ... 1.0 ~ 3.0 6.0 9.0 12 '" '" ~ 60 50 0 ~ , 100 75 125 TA. AMBIENT TEMPERATURE (DC) 150 Vin=-tt V Va = -6.0 V 10 = 20 rnA 15 18 'r--,. 1"" ~ '" 40 ... " 21 t- ...Ul ~ iii: ....... ",- '" 24 27 0 o 30 100 10 lOOk 10 k 1.0 k f. FREQUENCY (Hz) FIGUR E 6 - OUTPUT VOLTAGE AS A FUNCTION OF JUNCTION TEMPERATURE 80 ...Ul '" ...'" '\ ~ I-- t-' z FIGURE 5 - RIPPLE R EJECTION AS A FUNCTION OF OUTPUT VOLTAGES i= 1"'- '\ IVI-VOI.INPUT·OUTPUT VOLTAGE DIFFERENTIAL (VOLTS) z ." r- ~ f"'. BD :5! ~ o o ~ ....... iii 0.5 iii 70 :5! ............. 100 ~ 5o 9 i"--, FIGURE 4 - RIPPLE REJECTION AS A FUNCTION OF FREQUENCY 2. 5 ;;; ~ -- ;-..... Po (Max) = 15 W TA. AMBIENT TEMPERATURE (oC) ...'" I"'"'--. ......... 0.5 0.4 0.3 9JC - 5.5° CIW 0.2 8JA = 45 0 CIW rP I" 100 13 a: '\ \ 75 > 9HS = 50 5.0 t"'"---4.0 9HS = 15 0 CIW 3.0 2i 1,\ I" 9JC = 50 CIW o. 2 9JA = 65 0 CIW Po (M,x) = 15W O. I 25 50 ~ "- .... ~ ~;3 §_ ;;; "- .\ r--...... ~N: HEATSINK 10 ....... ........ crw-- r- 0 INFINITE HEAT SINK or--+--l i ~: FIGURE 2 - WORST CASE POWER DISSIPATION AS A FUNCTION OF AMBIENT TEMPERATURE (TO-3) 6.26 -\ 60 g 6.22 f = 120 Hz 10 = 20 rnA AVin = 1.0 V(RMS) f---- ~... r-...... §! ... 6.14 - ............. r- ~ iii: ",- 50 '" 6.18 ~ ~ o ~ 6.10 '" 40 2.0 4.0 6.0 8.0 10 12 14 16 18 20 6.06 -25 22 Va. OUTPUT VOLTAGE (VOLTS) 322 /' -_. /'" /' ./ ..--- -- -- .. ~ i Vin=-tt V va = -6.0 V 10 = 20 rnA 1 .1 I +25 +50 +75 +100 +125 TJ.JUNCTION TEMPERATURE (OC) +150 +175 MC7900C Series TYPICAL CHARACTERISTICS Icontinuedl FIGURE 7 - QUIESCENT CURRENT AS A FUNCTION OF TEMPERATURE DEFINITIONS Line Regulation - The change in output voltage for a change in the input voltage. The measurement is made under conditions of low dissipation or by using pulse techniques such that the average chip temperature is not significantly affected. 5. 2 or--.. !'-.. Load Regulation -- The change in output voltage for a change in t-..... 8 load current at constant chip temperature. .......... f"--.. 6 VO' -6.0 V - ........ 10' 20 mA "4.2 o 25 50 Maximum Power Dissipation -, The maximum total device dissipation for whiCh the regulator will operate within specifications. Vin=-11 V 75 TJ. JUNCTION TEMPERATURE lOCI ........... 100 Input Bias Current - That part of the Input current that is not delivered to the load. - Output NOise Voltage· The rms ae voltage at the output, with constant load and no Input ripple, measured over a specified frequency range. 125 Long Term Stability Output voltage stability under accelerated life test conditions with the maximum rated voltage listed in the devices' electrical characteristics and maximum power dissipation. 323 MC7900C Series APPLICATIONS INFORMATION Design Considerations to the power supply filter with long wire lengths, or If the output load capacitance is large. An Input bypass capacitor should be selected to prOVide good high-frequency characteristics to insure stable operation under all load conditions. A 0.33 ,uF or larger tantalum, mylar, or other capacitor having low Internal Impedance at high frequencies should be chosen. The bypass capacitor should be mounted with the shortest possible leads directly across the regulators input terminals. Normally good construction techniques should be used to minimi~e ground loops and lead resistance drops since the regulator has no external sense lead. Bypassing the The MC7900C Series of fixed voltage regulators are designed with Thermal Overload Protection that shuts down the Circuit when subjected to an excessive power overload condition, Internal Short-Circuit Protection that limits the maximum current the cir- CUit will pass, and Output Transistor Safe-Area Compensation that reduces the output short-circuit current as the volta:ge across the pass transistor IS Increased. ,'~" In many low current applications, compensation capacitors are not required However, It IS recommended that the regulator Input be bypassed with a capacitor If the regulator IS connected output is also recommended. FIGURE 8 - CURRENT REGULATOR FIGURE 9 - CURRENT BOOST REGULATOR (-5.0 V@ 4.0 A, with 5.0 A current limiting) ~10 V 0.56 I nput "-~~V\I'~--'--.( -5.0 V ) , - - - - - - -.....- . Output 10 = 200 mA 1--o-.--YVv----+-.... Input VO~10V T+ 1 .0 ,uF -r+ 1 .0 ,uF -+-+----------<+>-----•• Gnd Gnd •• The MC7902, -2.0 V regulator can be used as a constant current source when connected as above. The output current is the sum of resistor R current and quiescent bias current as follows: Gnd..--------~--- When a boost transistor IS used, short-circuit currents are equal to the sum of the series pass and regulator limits, which are measured at 3.2 A and 1.8 A respectively in this case. Series pass limiting is approximately equal to 0.6 VJRSC' Operation beyond this point to the peak current capability of the MC7905C is possible if the regulator is mounted on a heat sink; otherwise thermal shutdown will occur when the additional load current is picked up by the regulator. 2V 10 ~R+ IB The qUiescent current for this regulator is typically 4.3 mAo The 2.0 volt regulator was chosen to mmimize dissipation and to allow the output voltage to operate to within 6.0 V below the Input voltage. FIGURE 10 - OPERATldNAL AMPLIFIER SUPPLY 1±15 V@ LOA) +20 V Input 0.33,uF Gnd __---*_~Gnd * Mounted on comma n heat sink, Motorola MS-1 0 or equivalent. FIGURE 11 - TYPICAL MECL SYSTEM POWER SUPPLY 1-5.2 V @ 4.0 A and -2.0 V @ 2.0 A; for PC Board) -12 V +15 V Output Input -5.2 V .... Output lr--VV\r----~- 1N4001 or Equiv Gnd -2.0 V ),-~j\f'~----'--+--- '"~ 10° :.~mA 4.0 > f- W 1004~~ ~I 2.0 he ~ ~ !; ~ 100100mA -2.0 0 t- -8.0 > -0.5 10 01.0 mA I-- Dropout 01 Regulation is defined as when VO"'2%oIVO o o -10 25 VI. INPUT VOLTAGE (VOLTS) FIGURE 4 - 4.2 4.0 ~ I'-..... r-........ -......... z w 6 :,. -4.0 l! fr- f- " ) o b:" e ;5'" -1.0 I o -2.0 ;:;; <5 2:. -1.5 f- >. ~ f- ~ g 10 ° 70mA ;:: Vo ° -5.0 V TJ ° 25 0 C 60 i! -2.5 MC7~L05C ;:;; 100 ~ L ~ D. 300 CJWatl Heat Sink 0 ROJA ° 200·CIW PO(ma,) 10 250C ° 625 mW 50 No HeafSmk \ 75 100 125 150 TA, AMBIENT TEMPERATURE (OCI '330 ,I 0 25 .1. 50 75 100 TA, AMBIENT TEMPERATURE (OC) 125 150 ® SG 1525AjSG 1527A SG2525AjSG2527A SG3525AjSG3527A MOTOROLA PULSE WIDTH MODULATOR CONTROL CIRCUIT The SG1525A/1527A series of pulse width modulator controlcircuits offer improved performance and lower external parts count when Implemented for controlling all types of switching power supplies. The device includes a +5.1 volt ±1 % reference and an error amplifier with a common-mode range including the reference voltage to eliminate external divider resistors. A sync input to the oscillator enables multiple Units to be slaved together, or a single unit can be synchrOnized to an external system clock AWlde range of dead time IS programmable with a single resistor between the CT pin and the Discharge pin. Other features included are soft-start circUitry reqUiring only an external timing capacitor. Ash utdown pin controls both the soft-start clrcuitryand the output stages, allowing fast output turn-off with soft-start recycle turn-on. Undervoltage lockout keeps the outputs off when VCC is less than the reqUired level for normal operation The output stages are a totem-pole design capable of sinking and sourcing In excess of 200 mA. The SG1525A series output stage features NOR Logic, giving a low output for an off state The SG1527A utilizes OR LogiC which results In a high output level when off. These deVices are available in MllltarY,lndustrial and Commercial temperature ranges and feature' • 80 to 35 Volt Operation • 51 Volt ±1% Trimmed Reference • 100 Hz to 400 kHz OSCillator Range • Separate OSCillator Sync Pin • Adjustable Dead Time • Input Undervoltage Lockout • Latching PWM to Prevent Multiple Pulses • Dual Source/Sink Output Current. ±400 mA Peak PULSE WIDTH MODULATOR CONTROL CIRCUITS SILICON MONOLITHIC INTEGRATED CIRCUITS - N SUFFIX PLASTIC PACKAGE CASE 648 1 J SUFFIX CERA,MIC PACKAGE CASE 620 PIN CONNECTIONS INV Input Vref N I Input VCC Sync OSC Output FUNCTIONAL BLOCK DIAGRAM Discharge 9 Compensation Soft-Start (Top View) ORDERING INFORMATION Device 331 Temperature Range Package SG1525AJ SG1527AJ -55 to +125°C -55 to +125°C Ceramic Dip SG2525AJ SG2525AN SG2527AJ SG2527AN -40 to +85°C -40 to +85°C -40 to +85°C -40 to +85°C Ceramic DIp Plastic DIp Ceramic DIp Plastic Dip SG3525AJ SG3525AN SG3527AJ SG3527AN Oto+70oC Ceramic DIp Plastic Dip Ceramic Dip Plastic DIp o to +70°C o to +70o e Oto+70oe Ceramic DIp SG1525A, SG1527A, SG2525A, SG2527A, SG3525A, SG3527A MAXIMUM RATINGS (Note 1) Rating Symbol Value Unit VCC +40 Vdc Collector Supply Voltage Vc +40 Vdc Logic Inputs -0.3 to +5.5 V Analog Inputs - -0.3 to VCC V Output Current, Source or Sink 10 ±500 mA Reference Output Current Iref 50 mA Oscillator Charging Current - 5.0 Power Dissipation (Plastic & Ceramic Package) Note 2, TA = +25°C Note 3, TC= +25°C Po Supply Voltage mA mW 1000 2000 Thermal Resistance Junction to Air Plastic and C~ramic Package ReJA 100 °C/W Thermal Resistance Junction to Case Plastic and Ceramic Package ReJC 60 °C/W Operating Junction Temperature Storage Temperature Range Ceramic Package TJ +150 °C Tstg -65 to +150 -55 to +125 °C TSolder +300 °C Plastic Package Lead Temperature (Soldering, 10 Seconds) NOTES Values beyond which damage may occur Derate at 10 mW/oC for ambient temperatures above +50oC Derate at 16 mW/oC for case temperatures above +25°C RECOMMENDED OPERATING CONDITIONS Characteristic Symbol Min. Max. Unit VCC +8.0 +35 Vdc Collector Supply Voltage Vc +4.5 +35 Vdc Output Sink/Source Current (Steady State) (Peak) 10 0 0 ±100 ±400 Supply Voltage mA Reference Load Current Iret 0 20 mA OSCillator Frequency Ra nge fosc 0.1 400 kHz OSCillator Timing Resistor RT 2.0 150 kfl OSCillator Timing Capacitor CT 0.001 0.1 /-IF Deadtlme Resistor Range RO 0 500 Operating Ambient Temperature Range SG1525A. SG1527A SG2525A, SG2527A SG3525A, SG3527A TA -55 -40 0 332 fl °C +125 +85 +70 SG1525A, SG1527A, SG2525A, SG2527A, SG3525A, SG3527A ELECTRICAL CHARACTERISTICS (VCC 0 +20 Vdc, TA 0 Tlow to Thigh [Note 4J, unless otherwise specified) SG1525A/2525A SG.1527 A12527 A Characteristic SG3525A SG3527A Symbol Min Typ Max Min Typ Max Unit Vref 5.05 5.00 REFERENCE SECTION Reference Output Voltage (TJ 5.10 5.15 5.10 5.20 Vdc Line Regulation (+8.0 V';; VCC';; +35 V) Regline - 10 20 - 10 20 mV Load Reg ulation (0 mA';; IL';; 20 mAl Regload - 20 50 - 20 50 mV -,Vref/ -,T - 20 50 - 20 50 mV - 525 Vdc 0 +25°C) Temperature Stability Total Output Vanatlon Includes Line and Load Regulation 5.00 -,Vref - 5.20 495 over Temperature ISC - 80 100 - 80 100 mA VN - 40 200 - 40 200 ,uV rms S - 20 50 - 20 50 mV/khr - ±2.0 ±60 - :,:20 ±60 % - ±O 3 ±10 - ±10 ±20 % ...l.fosc - ±30 ±60 - ±30 ±60 % Minimum Frequency (RT = 150 kll, CT=OI MF) f m1n - 100 _. - MaXimum Frequency (RT = 20 kfl, CT f max 400 - 22 Short ClfCUlt Current (Vref 0 0 V, TJ 0 +25°C) Output NOise Voltage (10Hz';; f';; 10kHz, TJ Long Term Stability ITJ 0 0 +25°C) +125°C) (Note 5) OSCILLATOR SECTION (Note 6, unless otherwise specified) - Initial Ace uracy (T J = +25°C) Frequency Stability with Voltage ...l.fosc 1+8.0 V';; VCC';; +35 V) -,VCC Frequency Stability with Temperature ----:rr- ~. 1.0 nF) 0 400 - - 100 Hz kHz ~, Current Mirror (lRT = 2 a mA) c------------ -- Clock Width (T J = +25°C) -, Sync Threshold ~- 17 17 20 3.0 35 - 30 35 -- 03 05 1.0 03 05 10 - 1 2 20 2.8 1 2 20 28 Sync Input Current (Sync Voltage = +3 5 V) V - -- 10 2.5 - 10 25 mA 0 20 ~-- 22 ~- -- mA -~ - .- c----~ ----, ,~---. ERROR AMPLIFIER SECTION (VCM - - . - --, C--' Clock Amplitude ~~-- V ~--- MS .-e---- ~-'--' +5.1 V) ,-------- .-~.- -~ Input Offset Voltage Via - 05 50 - 2.0 10 mV Input Bias Current lIB - 10 10 - 10 10 MA 110 - - 10 - - 10 MA ~--~--- ..- - - . Input Offset Current DC Open Loop Gain (RL? 10 Mll) AVOL 60 75 - 60 75 - dB Gam Bandwidth Product IAVOl 0 dB, TJ +25°C) GBW 10 20 - 10 2.0 - MHz O 0 Low Level Output Voltage 0.2 0.5 V 02 05 VOH 3.8 5.6 - 38 56 - Common Mode Rejection RatiO (+1 5 V,;; VCM';; +5.2 V) CMRR 60 75 - 60 75 - Power Supply Rejection RatiO (+8.0 V,;; VCC';; +35 V) PSRR 50 60 - 50 60 - dB VOL - - ~' High Level Output Voltage V -dB PWM COMPARATOR SECTION Minimum Duty Cycle DCmin - - 0 - - 0 % MaXimum Duty Cycle DC max 45 49 - 45 49 - % Input Threshold, Zero Duty Cycle (Note 6) VTH 0.6 0.9 - 0.6 0.9 - V Input Threshold, Maximum Duty Cycle (Note 6) VTH - 3.3 3.6 - 3.3 36 V liB - 0.05 1.0 - 0.05 10 MA Input Bias Current 333 SG1525A, SG1527A, SG2525A, SG2527A, SG3525A, SG3527A ELECTRICAL CHARACTERISTICS (Continued) SG1525A/2525A SG1527A/2527A I I Max Min 50 80 25 0.4 0.6 - 0.4 1.0 - - 0.2 1.0 0.4 2.0 - 18 17 19 18 - 6.0 7.0 - - Svmbol Min Soft-Start Current (Vsh utdown - 25 Soft-Start Voltage (Vshutdown - - - - Characteristic SG3525A SG3527A TVp I I Max Unit 50 80 ,..A 0.4 0.6 V 0.4 1.0 rnA 0.2 1.0 0.4 2.0 18 17 19 18 - 8.0 6.0 7.0 8.0 V 200 - - 200 ,..A ns TVp SOFT-START SECTION = 0 V) = 2.0 V) Shutdown Input Current (Vshutdown = 2.5 V) OUTPUT DRIVERS (Each Output. Vc = +20 V) Output Low Level (lslnk (Isink V VOL = 20 rnA) = 100 rnA) Output High level (lsource = 20 rnA) (lsource = 100 rnA) = High) =+35 V (Note 7) Rise Time (Cl = 1.0 nF. TJ = 25°C) Fall Time (Cl = 1.0 nF. TJ = 25°C) Under Voltage lockout (V8 and V9 Collector leakage. Vc Shutdown Delay (VSD = +3.0 V. Cs - V VOH VUl 1C(leak) = 0, TJ =+25°C) =+35 V Supply Current, VCC tr - 100 600 - 100 600 tf - 50 300 - 50 300 ns tds - 0.2 0.5 - 0.2 0.5 ,..s ICC - 14 20 - 14 20 rnA NOTES. 4 Tlow= -55°C for SG1525A/1527A -40°C for SG2525A12527A O°C for SG3525A/3527A Thigh::: +125°Cfor SG1525A/1527A +85°C for SG2525A/2527A +70°C for SG3525A/3527A 5 Since long term stability cannot be measured on each device before shipment. this specification IS an englneenng estimate of average stability from lot to lot Tested at fose::: 40 kHz (RT::: 3 6 kfl, CT= 001 j..tF. RD = O!!) 7 Applies to SG 1525A/2525A/3525A only, due to polarrty of output pulses APPLICATION INFORMATION Shutdown Op~ions (see block diagram. front page) 3. Applying a positive-going signal to the Shutdown pin (10) will provide the most rapid shutdown of the outputs if a soft-start capacitor is not used at Pin 8. An external soft-start capacitor at Pin 8 will slow shutdown response due to the discharge time of the softstart capacitor. Dishcarge current is approximately twice the charging current. 1. An external open collector comparator or transistor can be used to pull down the Compensation pin (9). This will set the PWM latch and turn off both outputs. Pulse-by-pulse protection can be accomplished if the shutdown signal is momentary. since the PWM latch will be reset with each clock pulse. 2. Shutdown can also be accomplished by pulling down on the SOFT-START pin (8). When using this approach. shutdown will not affect the amplifier compensation network; however. if a SOFT-START capacitor is used. it must be discharged, possible slowing shutdown response. 4. The Shutdown terminal can be used to set the PWM latch on a pulse-by-pulse basis if there is no external capacitance on Pin 8. Soft-start characteristics may still be accomplished by applying an external capacitor. blocking diode and charging resistor to the Compensation pin (9), 334 SG1525A, SG1527A, SG2525A, SG2527A, SG3525A, SG3527A TYPICAL CHARACTERISTICS FIGURE 1 - SG1525A OSCILLATOR SCHEMATIC FIGURE 2 - OSCILLATOR CHARGE TIME versus RT 20 0 10 0 .. L L ffi " ", 0 ... ... ,-y "" ~"",""~~ "" ",,"" ~j'" '~L ~J.... ".c..... " "'..... ","" 0 "....... r..,....... (,,), V V 0 *RO = 0 n ij1== R' D ')= - 0 1 1/ / 2. 1/ oV 2.0 5.0 10 L 20 Rl TCl 1mmu - 50 100 200 50010002000 500010.000 CHARGE liME II'S) osc Output FIGURE 3 - OSCILLATOR OISCHARGE TIME versus RO FIGURE 4 - SG1525A ERROR AMPLIFIER SCHEMATIC -. lL 5001'-'-.-rTrrrr---,--,-/..--r-"--'TTTT-',-'--'IITTrTTTr - l II 4001~~~H+H-~+-+frt~#-~+-~t+~~~ ~~ 30011--+-I4-f++l+~~"-LJ~'.--,... ...~ '{if- ~'{ . . If~t::: ,:;c::' $' ~~Jt- ~~ t::>.....::;" "': . ~ t- d- i'~r-iJ fo~/ +-"') "'::. I--~ 20011--+-~+H~~1I~-F-t-~H+[~/+-t-r1-1~H+H-~ c lJ V V ~ ~100 IJ '" o 0.2 0.5 1/ V [.IV 1.0 2.0 II V V~ V 5 0 10 20 DISCHARGE TIME II'S) UI ill 50 100 200 FIGURE 6 - SG1525A OUTPUT CIRCUIT (1/2 CIRCUIT SHOWN) FIGURE 5 - ERROR AMPLIFIER OPEN-LOOP FREQUENCY RESPONSE 10011----~----1-----I----4----+----+----+---~ ~ 8011===1=:;;;c:=j:;::::::-i--i----T----t----t---i ~ 0 ~ 40,- Z ~ .......... ~"O' " 1'0 ...z+----+----t-----t----i h • i:: ~ ~-1',,"f'~-__P....__+--;;::-__±c;-_+-____i ~ I '~~~X==lH~RZ:----2(...0-k-+__-J + I~; ~Z.'---po-,,+----1 .... -20l,;--_:l,--7b--,J;;-;:---..\-;:---;-;;inr-' -\";;"i1;-" "'m.---~ 1.0 10 100 1.0k 10k lOOk 1.0M 10M f. FREOUENCY (Hz) 5Dk Clock 335 10k F/F 10k PWM SG1525A, SG1527A, SG2525A, SG2527A, SG3525A, SG3527A FIGURE 7 - SG1525A/2525A/3525A OUTPUT SATURATION CHARACTERISTICS C;; 4. Or-- t:; 0 ~ Vee =+20 V rIA =25°C 3. 5 ~ « 3. 0 <.0 t:; 0 ;,- ~ 2. 5 ~~ ;z 0 2. 0 ;::: ~ I. 5 :::> I--" ~ >- .. ~ I. 0 ";>= ~ o. 5 0 0.01 ~urt. Sat. (Ve-V OH) Sink at. VoLi -I---' 0.2 O.J 0.5 07 0.02 0.03 0.0 .0 0.1 10. OUTPUT SOURCE OR SINK CURRENT (AMPS) FIGURE 8 - SINGLE ENDED SUPPLY 1 FIGURE 9 - PUSH-PULL CONFIGURATION +Vsupply For smgle·ended supplies. the dnver outputs are grounded. The Vc terminal IS In conventional push-pull bipolar deSigns, forward base drive IS controlled by Rl-R3. Rapid turn-off times for the power devices are achieved with speed-up capacitors C1 and C2. sWitched to ground by the totem-pole source transistors on alternate oscillator cycles. FIGURE 10 - DRIVING POWER FETS FIGURE 11 - DRIVING TRANSFORMERS IN A HALF-BRIDGE CONFIGURATION Cl C2 The low source impedance of the output drivers provides rapid charging of power FET input capacitance while minimizing external components. Low power tra nsformers ca n be drive n directly by the SG 1 525A. Automatic reset occurs during deadtime, when both ends of the primary winding are switched to ground. 336 SG1525A, SG1527A, SG2525A, SG2527A, SG3525A, SG3527A FIGURE 12 - LAB TEST FIXTURE 337 5G1526 SG2526 5G3526 @ MOTOROI.A PULSE WIDTH MODULATION CONTROL CIRCUIT The SG1526 is a high performance pulse width modulator integrated circuit intended forfixed frequency switching regulators and other power control applications. Functions included in this IC are a temperature compensated voltage reference, sawtooth oscillator, error amplifier, pulse width modulator, pulse metering and steering logic, and two high current totem pole outputs ideally suited fordriving the capacitance of power FETs at high speeds. Additional protective features incl ude soft-start and undervoltage lockout. digital current limiting, double pulse inhibit, adjustable dead time and a data latch for single pulse metering. All digital control ports are TIL and B-series CMOS compatible. Active low logic design allows easy wired-OR connections for maximum flexibility. The versatility of this device enables! implementation in single-ended or push-pull switching regulators that are transformerless ortransformer coupled. The SG1526 is specified Iover the full military junction temperature range of -55°C to +150 oC. The SG2526 is specified over a junction temperature range of -40°C to +150°C while the SG3526 is specified over a range of OOC to +125°C. • 8.0 to 35 Volt Operation PULSE WIDTH MODULATION CONTROL CIRCUITS SILICON MONOLITHIC INTEGRATED CIRCUITS I - - N SUFFIX PLASTIC PACKAGE CASE 707 18 1 J SUFFIX CERAMIC PACKAGE CASE 726 • 5.0 Volt ±1 % Trimmed Reference • 1.0 Hz to 400 kHz Oscillator Range • Dual Source/Sink Current Outputs: ±100 mA • Digital Current Limiting PIN CONNECTIONS • Programmable Dead Time • Undervoltage Lockout • Single Pulse Metering • Programmable Soft-Start • Wide Current Limit Common Mode Range • Guaranteed 6 Unit Synchronization BLOCK DIAGRAM Vref Ground Sync 12 Rdeadtime 11 RT Top View ReS8t Csoft-start Compensation ORDERING INFORMATION +Error Device SG1526J +c.s SG2526J SG2526N -C.S. SG3526J SG3526N 338 Junction Temper sture Range -55 to +150oC -40 to +150 oC o to +125°C Package Ceramic DIP Ceramic DIP Plastic DIP Ceramic DIP Plastic DIP SG1526, SG2526, SG3526 MAXIMUM RATINGS (Note 1) Rating Symbol Value Unit VCC +40 Vdc Collector Supply Voltage Vc +40 Vdc Logic Inputs -0.3 to +5.5 V Analog Inputs - -0.3 toVCC V Output Current, Source or Sink 10 ±200 mA Reference Output Current Iref 50 mA Logic Sink Current - 15 Power Dissipation (Plastic & Ceramic Package) Note 2, T A = +25°C Note 3, T C = +25°C PD Supply Voltage mA mW 1000 3000 Thermal Resistance Junction to Air (Plastic and Ceramic Package) ROJA 100 °C/W Thermal Resistance Junction to Case (Plastic and Ceramic Package) ROJC 42 °C/W Operating Junction Temperature TJ +150 °C Tstg -65 to +150 °C TSolder :t300 °C Storage Temperature Range Lead Temperature (Soldering, 10 Seconds) Notes: 1 Values beyond which damage may occur 2. Derate at 10 mW/oC for ambient temperatures above +50 cC 3 Derate at 24 mW/oC for case temperatures above +25°C RECOMMENDED OPERATING CONDITIONS Characteristic Supply Voltage Collector Supply Voltage Symbol Min Max VCC +8.0 +35 Vdc Vc +4.5 +35 Vdc mA Unit Output Sink/Source Current (Each Output) 10 0 ±100 Reference Load Current Iref 0 20 rnA Oscillator Frequency Range fosc 0.001 400 kHz Oscillator Timing Resistor RT 2.0 150 k!1 Oscillator Timing Capacitor CT 0.001 20 I'F 3.0 50 Available Deadtime Range (40 kHz) Operating Junction Temperature Range SG1526 SG2526 SG3526 TJ -55 -40 0 339 % °C +150 +150 +125 SG1526, SG2526, SG3526 ELECTRICAL CHARACTERISTICS (VCC = +15 Vdc. TJ = T,ow to Thigh [Note 41 unless otherwise specified) Characteristic REFERENCE SECTION (Note 5) Reference Output Voltage (TJ = +25°C) Line Regulation (+8.0 V';;; VCC';;; +35 V) Vref 4.95 5.00 5.05 4.90 5.00 5.10 V Regline - 10 20 - 10 30 mV Reg'oad - 10 30 50 mV - 15 50 - 10 aVref/aTJ 15 50 mV IINref 4.90 5.00 5.10 4.85 5.00 5.15 V ISC 25 50 100 25 50 100 mA Reset Output Voltage (Vref = +3.8 V) - - 0.2 0.4 - 0.2 0.4 V Reset Output Voltage (Vref = +4.8 V) - 2.4 4.8 - 2.4 4.8 - V ±3.0 ±8.0 % 0.5 1.0 % Load Regulation. 0 mA';;;IL';;; 20 mA Temperature Stability Total Reference Output Voltage Variation (+8.0 V.;;; VCC';;; +35 V. 0 mA';;;IL';;; 20 mAl Short Circuit Current (Vref=OV) UNDERVOLTAGELOCKOUT OSCILLATOR SECTION (Note 6) - ±3.0 ±8.0 - 0.5 1.0 - - 7.0 10 - 3.0 5.0 % fmin - - 1.0 - - 1.0 Hz f max 400 - - 400 - - kHz Sawtooth Peak Voltage (VCC= +35 V) Vosc(P) - 3.0 3.5 - 3.0 3.5 V Sawtooth Valley Voltage (VCC = +8.0 V) Vosc(V) 0.5 1.0 - 0.5 1.0 - V Input Offset Voltage (RS';;; 2.0 kn) V,O - 2.0 5.0 - 2.0 10 mV Input 8ias Current liB - -350 -1000 -2000 nA ',0 - 35 100 - -350 Input Offset Current DC Open Loop Gain (RL;;'10 MO) AVol 64 72 - High Output Voltage (VPin 1-VPin 2;;' +150 mV. Isource = 100 /lA) VOH 3.6 4.2 Low Output Voltage (VPin 2-VPin 1 ;;. +150 mV. Isink = 100 /lA) VOL - Common Mode Rejection Ratio (RS';;; 2.0kn) CMRR Power Supply Rejection Ratio (+12 V';;; VCC';;; +18 V) Initial Accuracy (TJ = +25°C) - Frequency Stability over Power Supply Range (+8.0 V';;; VCC';;; +35 V) ~ Frequency Stability over Temperature (aTJ = T,ow to Thigh) ~ Minimum Frequency (RT = 150 k O. CT= 20 /IF) Maximum Frequency (RT = 2.0 kO. CT = 0.001 /IF) aVCC aTJ ERROR AMPLIFIER SECTION (Note 7) 35 200 nA 60 72 - dB - 3.6 4.2 - V 0.2 0.4 - 0.2 0.4 V 70 94 - 70 94 - dB PSRR 66 80 - 66 80 - dB Minimum Duty Cycle (Vcompensation = +0.4 V) DCmin - - 0 - - 0 % Maximum Duty Cycle (Vcompensation = +3.6 V) DC max 45 49 - 45 49 - % ,.. PWM COMPARATOR SECTION (Note 6) 340 SG1526, SG2526, SG3526 ELECTRICAL CHARACTERISTICS (Continued) Characteristic DIGITAL PORTS (SYNC. SHUTDOWN. RESET) Output Voltage - High logic level (Isource ~ 40 I'A) VOH 2A 4.0 - 2A 4.0 - V Output Voltage - low logic level lisink ~ 3.6 mAl VOL - 0.2 OA - 0.2 OA V Input Current - High LogiC Level (VIH ~ +2.4 V) IIH - ~125 -200 - -125 -200 I'A Input Current - Low Logic Level (Vll ~ +0.4 V) III - ~225 -360 - ~225 ~360 I'A 90 100 110 80 100 120 mV liB - -3.0 ~10 - -3.0 -10 I'A - - 0.1 OA - 0.1 04 V 50 100 150 50 100 150 I'A 12.5 12 13.5 13 - 12.5 12 13.5 13 - 0.2 12 0.3 2.0 - 0.2 1.2 0.3 2.0 CURRENT LIMIT COMPARATOR SECTION (Note 8) Sense Voltage Vsense (RS~50!l.) Input Bias Current SOFT-START SECTION Error Clamp Voltage (Reset ~ +OA V) CSolI-Start Chargmg Current (Reset ~ +2A V) ICS OUTPUT DRIVERS (Each Output, Vc ~ +15 Vdc unless otherwise specified) Output High level Isource:: 20 mA Isource ~ 100 mA VOH Output Low Level Isink ~ 20 mA Isink ~ 100 mA VOL Collector leakage, Vc Rise Time (Cl Fall Time (Cl ~ ~ V V ~ +40 V 1000 pF) 1000 pF) Supply Current (Shutdown ~ +OA V, VCC RT ~ 4.12 k!l.) ~ Iqleakl - 50 150 - 50 150 tr - 0.3 0.6 - 0.3 0.6 tf - 0.1 0.2 - 0.1 0.2 I's ICC - 18 30 - 18 30 mA +35 V, Notes 4 Tlow::: -55°C for SG 1526 -40°C for pG2526 O°C for SG3526 Thigh::;: +150 oC for SG1526/2526 +125°C for SG3526 5. IL:: 0 mA unless otherwise noted. 6. fosc::: 40 kHz (RT::: 4.12 kfl ±1 %, CT ~ 0.Q1 ~F ±1 %, RD ~ 0 nl 7. OV~VCM~+5.2V 8. OV~ VCM ~ +12 V 341 I'A fI's SG1526, SG2526, SG3526 TYPICAL CHARACTERISTICS FIGURE 2 - REFERENCE VOLTAGE AS A FUNCTION SUPPLY VOLTAGE FIGURE 1 - SG1526 REFERENCE STABILITY OVER TEMPERATURE 5 ~V Spee L o r-- : - - iot l-- ~ --- "-r-' 2:: -- 5.0 - - - ~ '"§; 4.0 - ~ ~ .. , II r-/ 1.0 V / / -75 -50 -25 25 ,50 75 100 TJ, JUNCTION TEMPERATURE (DC) 125 1.0 150 2.0 3.0 4.05.0 10 20 VCC, SUPPLY VOLTAGE (V) 30 40 FIGURE 4 - CURRENT LIMIT COMPARATOR THRESHOLD FIGURE 3 - ERROR AMPLIFIER OPEN LOOP FREQUENCY RESPONSE 8o.----,---,----,----,----~---r----,---, 70~--~--~----4_--_+----+_---+----~--~ 2:: 60 ~--~--_1----4_--_+----+_--_+----t_--~ _ 80 ~ ~5.0r---~--~----~--_t----+---_+----~--~ ~ 60 i:i '" >4.0~--~--_1----~--_+----+_--_+----t_--~ '" 40 ~ <=> ~ PF~ >. 20 ~ « 2 - 100 130 f----f--+---\-I-+--+---f----+---I 1 ~2.0~--~--_1----~~~----+_--_+----~--~ CComp 1.0 f---+--+--+t---t--f---+--+--j 1IIIIIIIIIIIIIIIi IIIIII 10 100 1.0K 10K lOOK f, FREOUENCY (Hz) 1.0 M 25 10 M 8.0 2:: 7.0 '" ;'0 6.0 '"~ 200 ./ ,/ 25 3 20~_+-1r~_+~~--~-+--+-+~4_~H_--+_~ '"<=>>= § 1.5~_+-1--1-+~~--~-+--+-+~4_~~--+_~ > 4.0 ~ 3.0 '" <=> > I~ 175 FIGURE 6 - OUTPUT DRIVER SATURATION VOLTAGE AS A FUNCTION OF SINK CURRENT FIGURE 5 - UNDERVOLTAGE LOCKOUT CHARACTERISTIC 2:: 5.0 50 75 100 125 150 OIFFERENTIALINPUT VOLTAGE (mV) ... --- ~ l.ot-_+----I-+~.++--~_+--+-+~+~~--+_~ CJ >-=> 2.0 1.0 V b 1.0 ~ 05~-_+--t_1-+~44--_+_+--~_+_+4.~H_--+_~ 25'" ,-- - +---1 +'++t+---f--l-~f---+""""'TITmrnn~mrn-~mrn 2.5 ~ ..'" 2.0 w 0: ~ ~ 1. 5 z i :::> -- 1.0 ~ u :> O. 5 " .... 0 " to i:i 0: '"z I- ::E 10 ~.,. >= 5.0ffi1lj 2.0 ~N~",;W!_~N~",-!!'"!~N*"""":J",~O!-'-;!o~o~o~o~";lo~o;-',!o"""o~o:;-'-' 0 2.0 5.0 10 20 ..- 20 Vc SINK CURRENT (mAl 50 100 200 0000 6 6 FIGURE 9 - SG1526 ERROR AMPLIFIER 0c::id 0 0 c::i""':N Lri..-N LnOO og OSCILLATOR PERIOD (m'l FIGURE 10 - SG1526 UNDERVOLTAGE LOCKOUT Vee To Reset To Driver A To Driver B - Error + Error FIGURE 11 - SG1526 PULSE PROCESSING LOGIC Memory F/F sYnc~ 0 SQ PWM D R o Clock PWM Metering F/F The metering FLIP-FLOP IS an asynchronous data latch which suppresses high frequency oscillations by allowing only one PWM pulse per oscillator cycle. The memory FLIP-FLOP prevents double pulsing In a push-pull configuration by remembering which output produced the last pulse. 343 SG1526, SG2526, SG3526 APPLICATIONS INFORMATION FIGURE 12 - EXTENDING REFERENCE OUTPUT CURRENT CAPABILITY FIGURE 13 - ERROR AMPLIFIER CONNECTIONS Negative r--J"M-tI. . Output Voltage c*~ __ _ ..J + 27 Vcc-....-'VVv-C~ Vref Positive Gnd L----J\I\/Ir-l_ Output G nd Voltage Gnd-------------------t--------~~- *May be reqUired with some types of tra nSJstors Vout FIGURE 14 - 11 OSCILLATOR CONNECTIONS SG1526 12 FIGURE 15 - = Vref (:~) FOlDBACK CURRENT LIMITING Sync RD Gnd Imax = FIGURE 16 - ( 0.1 V + Vout R1 ) R1 + R2 RS FIGURE 17 - SG1526 SOFT-START CIRCUITRY +12 V _I----....--------{) ISC= OlV) (FlS DRIVING VMOS POWER FETS 0---.------------, /I The totem-pole output drivers of the SG 1526 are ideally suited for drivmg the input capacitance of power FETs at high speeds. 344 SG1526, SG2526, SG3526 FIGURE 19 - FLY8ACK CONVERTER WITH CURRENT LIMITING FIGURE 18 - HALF-8RIDGE CONFIGURATION +Vcr~t-------------~t-------~ Supply C1 C2 In the above circuit, current limiting is accomplished by using the current limit comparator output to reset the soft-start capacitor. FIGURE 20 - SINGLE-ENDED CONFIGURATION +V Supply o-~I---____ FIGURE 21 - PUSH-PULL CONFIGURATION r---_.. To +V Supply 0---11-----------, Output Filter 345 ® TL431 series MOTOROLA Specifications and Applications Information PROGRAMMABLE PRECISION REfERENCES PROGRAMMABLE PRECISION REFERENCES SILICON MONOLITHIC INTEGRATED CIRCUITS The TL431 integrated circUits are three-terminal programmable shunt regulator diodes. These. monolithic IC voltage references operate as a low temperature coefficient zener which is programmable from Vrefto 36 volts with two external resistors. These devices exhibit a wide operating current range of 1.0to 100 mAwlth a typical dynamic impedance of 0.22 D. The characteristics of these references make them excellent replacements for zener diodes in many applications such as digital voltmeters, power supplies, and op amp circUitry. The 2.5 volt reference makes it convenient to obtain a stable reference from 5.0 volt logic supplies, a nd since the TL431 operates as a shunt regulator, it can be used as either a positive or negative voltage reference. Pm 1 Reference 2 Anode 3 Cathode • Programmable Output Voltage to 36 Volts • Low Dynamic Output Impedance, 0 22 D Typical • Sink Current Capability of 1 0 to 100 mAo • Equivalent Full-Range Temperature CoeffiCient of 50 ppm;oC TYPical • Temperature Compensated for Operation over Full Rated Operating Temperature Range • Low Output NOise Voltage Cathode Reference (R) ~ (K) Anode (A) SYMBOL LP SUFFIX PLASTIC PACKAGE ·CASE 29 TO-92 2 3 (Top View) Referencei------------, Cathode + (R) : iI (K) P SUFFIX PLASTIC DUAL-IN-LiNE PACKAGE CASE 626 I I I I IL __________ ..JI Anode (A) FUNCTIONAL BLOCK DIAGRAM Cathode (K) (Top View) CathodeOa NC 2 Reference 7 NC NC 3 6 NC 4 Anode 5 NC JG SUFFIX CERAMIC DUAL-IN-LiNE PACKAGE CASE 693 Reference (R) ORDERING INFORMATION Device INTERNAL SCHEMATIC Component values are nominal Anode (A) 346 Temperature Range Package TL431 CLP o to +70°C Plastic TO-92 TL431 CP o to +70 o C o to +70°C Plastic DIP TL431CJG TL4311LP -40 to +85°C Plastic TO-92 Ceramic DIP TL4311P -40 to +85°C Plastic DIP TL4311JG -40 to +85°C Ceramic DIP TL431 MJG -55 to +125°C Ceramic DIP TL431 series MAXIMUM RATINGS (Full operating ambient temperature range applies unless otherwise noted.) Rating Symbol Value VKA 37 V IK -100 to +150 mA Cathode To Anode Voltage Cathode Current Range, Continuous Unit Reference Input Current Range, Continuous Iref -0.05 to +10 mA Operating Junction Temperature TJ 150 °c Operating Ambient Temperature Range TL431 M TL431 I TL431 C TA Storage Temperature °C -55 to +125 -40 to +85 to +70 o Ran~e -65 to +150 Tstg Total Power Dissipation @ TA = 25°C Derate above 25°C Ambient Temperature LP SuffiX Plastic Package P Suffix Plastic Package JG SuffiX Ceramic Package PD Total Power D,ss,patiOn @TC= 25°C Derate above 25°C Case Temperature LP Suffix Plastic Package P Suffix Plastic Package JG SuffiX Ceramic Package PD °c W 0.775 110 1.25 W 1.5 3.0 3.3 THERMAL CHARACTERISTICS Symbol LP Suffix Package P Suffix Package JG Suffix Package Unit Thermal Resistance, Junction to Ambient ROJA 178 114 100 °C/W Thermal Resistance, Junction to Case ROJC 83 41 38 °C/W Symbol Min Max Unit VKA Vref 36 V IK 1.0 100 mA Characteristics RECOMMENDED OPERATING CONDITIONS Condition/Value Cathode To Anode Voltage Cathode Current ELECTRICAL CHARACTERISTICS (Ambient temperature at 25°C unless otherWise noted) Characteristic Symbol Reference Input Voltage (Figure 1) VKA = Vref, IK = 10 mA Vref Reference Input Voltage Deviation Over Temperature Range. (Figure 1, Note 1) VKA = Vref, IK = 10 mA LlVref Ratio of Change in Reference Input Voltage LlVref to Change In Cathode to Anode Voltage LlVKA IK = 10 mA (Figure 2), LlVKA = 10 V to Vref LI VKA = 36 V to 10 V Min TL431 M Typ Max 2.440 2.495 2550 - 15 44 Min TL431 I Typ Max 2.440 2.495 2.550 - 7.0 30 Min TL431C Typ Max 2.440 2.495 2.550 - 30 17 Unit V mV mV/V - -1.4 -1.0 -2.7 -2.0 - -1.4 -1.0 -2.7 -2.0 - -1.4 -1.0 -2.7 -2.0 Reference Input Current (Figure 2) IK = 10 rnA, R1 = 10 k, R2 = 00 Iref - 1.8 4.0 - 1.8 4.0 - 1.8 4.0 jJ.A Reference Input Current Deviation Over Temperature Range. (Figure 2) IK= 10mA, R1 = 10k, R2=00 Lllref - 1.0 3.0 - 0.8 2.5 - 0.4 1.2 jJ.A Minimum Cathode Current For Regulation VKA = Vref (Figure 1) Imin - 0.5 1.0 - 0.5 1.0 - 05 1.0 mA Off-State Cathode Current (Figure 3) VKA = 36 V, Vref = 0 V loff - 2.6 1000 - 2.6 1000 - 2.6 1000 nA Dynamic Impedance (Figure 1, Note 2) VKA = Vref, LlIK = 1.0 mA to 100 mA f";; 1.0 kHz IZkal - 0.22 0.5 - 0.22 0.5 - 0.22 0.5 n 347 TL431 series FIGURE 1 - TEST CIRCUIT FOR VKA = Vref FIGURE 2 - TEST CIRCUIT FOR VKA > Vref FIGURE 3 - TEST CIRCUIT FOR loff Input Q--'WIr-.....----QVKA Input o--""",.--<~--o VKA ,Ioff Rl R2 Note 1 The deviation parameter D. Vref IS defined as the differences between the maximum and minimum values obtained over the full operating ambient temperature range that applies. -- -.:;-,..---- Vrel Max I::. Vrel = Vrel Max - Vrel Min Vrel Min Tl T2 AMBIENT TEMPERATURE The average temperature coefficient of the reference mput voltage, a Vref. is defined as: ppm a Vref °e aVref can be positive or negative depending on whether Vref Min orVref Max occurs atthe lower ambient temperature. (Referta Figure 6) Example: I::. Vrel = 8.0 mV and slope is positive, Vrel @ 25°e = 2.495 V, I::. TA = 70 0 e 0.008 x 10 6 oNrel = 70 (2.495) = 45.8 ppm/De Note 2 The dynamic impedance Zka is defined as: When the device is programmed with two external resistors, R1 anq R2. (refer to Figure 2) the total dynamic impedance of the circuit is defined as: 348 Tl431 series FIGURE 4 - CATHODE CURRENT versus CATHODE VOLTAGE FIGURE 5 - CATHODE CURRENT versus CATHODE VOLTAGE 150 BOO VKA ° Vre! TA ° 25°C VKA ° Vre! TA ° 25°C _ 600 '"'"'[~r' '"'"'f~r" « 3 .IK z ~ 400 / g 200 /' L-1.0 ./" I0 -200 -I 0 30 20 1.0 VKA. CATHODE VOLTAGE (VI FIGURE 6 2600 '> 2580 '""'W'" ~ 254o '">-> 252 0 V - Vre! ! I I - >~ 242 0 240 0 -55 -25 25 IKolOmA I 10 k Vre! Min ° 2440 mV - I I ----125 o -25 -55 FIGURE 8 - CHANGE IN REFERENCE INPUT VOLTAGE versus CATHODE VOLTAGE 0 I~ IK 1 100 >~ 11K B R2 Vre! ~ ~ - 10 20 30 40 VKA. CATHODE VOLTAGE (VI 00 1 -55 -25 25 50 TA. AMBIENT TEMPERATURE (OCI 349 75 100 125 TL431 series FIGURE 10 - DYNAMIC IMPEDANCE versus FREQUENCY FIGURE 11 - DYNAMIC IMPEDANCE versus AMBIENT TEMPERATURE 0.32oc---.------,---,---,----~-_r--, 10 0 TA 25°C L'>IK 1.0 rnA to 100 rnA 1.0 k _ tt]:"'.' '-' '" ~ 50 + VKA 0 Vrel L'>IK = lOrnA to 100 rnA I"; 1.0 kHz ,.,'-'V'~r--:-:r---QOut put '"- O. I 0.240f-----+'-__- + - - - - j - - - - f - - - 7 " \ ' - - - + - - - - I o 0 ;'f '" 10K 1.0 K lOOK 10M 0200~55--~-2~5--~OC--~2~5--~5~O--~7-5--~-~125 10 M I. FREQUENCY (MHz) TA, AMBIENT TEMPERATURE 1°C) FIGURE 12 - OPEN LOOP VOLTAGE GAIN versus FREQUENCY FIGURE 13 - 0 0 IK ; 50 A~ .,~~ '" 40 ~ 30 g 20 ! '"oz I~ 10 k 1.0 k 100 k VKA = Vrel IK = 10 rnA TA = 25°C 0 , 0 -10 Gnd I '\ -' o ~ 0"-1- .,), '\ 10 't. - '\ 0.. g; 230 + B.25 k "" ili 25°C 0 tlK ['- o lOrnA TA 0 Output :;;: '" Vref =2.0V TL431 series FIGURE 29 - SIMPLE 400 mW PHONO AMPLIFIER FIGURE 28 - LINEAR OHMMETER 3BV 25V TI = 330 n to B.O n 5.0 k 1% 50 k 1% 500 k 1% 330 10K 1.0kn -VVout *Thermalloy THM 6024 Rx -= Rx = Vout • A V Package Range FIGURE 30 - HIGH EFFICIENCY STEP-DOWN SWITCHING CONVERTER 150I'h@2.0A V m = 10t020V Q--1_-+----i.: 'n......_ _......~ 4.7 k 47k CONDITIONS RESULTS Lme Regulation TEST Vin = 10 V to 20 V, 10 = 1.0 A 53 mV (11%1 Load Reg ulation Vin = 15 V, 10 = OA to 1.0 A 25 mV (0.5%1 Output Ripple Vin = 10 V, 10 = 1.0 A 50 mV p _p PAR.D. Output Ripple Vin = 20 V, 10 = 1.0 A Efficiency Vin = 15 V, 10 = 1.0 A 353 100 mV p _p PAR.D. B2% V out = 5.0 V lout = 1.0 A @ MOTOROLA TL494 TL495 Specifications a'nd Applications Information SWITCHMODE PULSE WIDTH MODULATION CONTROL CIRCUITS SWITCHMODE PULSE WIDTH MODULATION CONTROL CIRCUITS SILICON MONOLITHIC INTEGRATED CIRCUITS The TL494 and TL495 are fixed frequency, pulse width modulation control circuits designed primarily for Switch mode power supply control. These devices feature: Tl494 • Complete Pulse Width Modulation Control Circuitry • On-Chip Error Amplifiers • On-Chip 5 Volt Reference • Adjustable Dead-Time Control • Uncommitted Output Transistors For 200 mA Source Or Sink • Output Control For Push-PUll Or Single-Ended Operation • On-Chip 39 Volt Zener (TL495 Onlyl III 16 ~ ~ 16 1 - N SUFFIX PLASTIC PACKAGE CASE 648 -I I!! J SUFFIX CERAMIC PACKAGE CASE 620 • Output Steering Control (TL495 Onlyl Tl495 PIN CONNECTIONS TL494 i _ • On-Chip Oscillator With Master Or Slave Operation TL495 N SUFFIX PLASTIC PACKAGE CASE 707 J SUFFIX CERAMIC PACKAGE CASE 726 ORDERING INFORMATION Device TL494CN TL494CJ The TL494C/495C are specified over the commercial operating range of DoC to 70°C. The TL4941/4951 are specified over the industrial range of - 25°C to 85°C. The TL494M is specified over the full military range of -55°C to 125°C. 354 Temperature Range o To 70°C o To 70'C Package Plastic DIP Ceramic DIP TL4941N -25 To 85'C Plastic DIP TL4941J -25 To 85'C Ceramic DIP TL494MJ -55To 125°C TL495CN TL495CJ o To 70'C o To 70°C Ceramic DIP Plastic DIP Ceramic DIP TL4951N -25 To 85'C Plastic DIP TL4951J -25 To 85'C Ceramic DIP TL494, TL495 FIGURE 1 - BLOCK DIAGRAM Steering Control Output Control VCC 13(14) (B) D FlipFlop Dead-Time Ck 0 r---+---L~ 4(4) Dead-Time Control 12(12) ~O.7 mA 14(14) Ref. Out. RZ 3(3) Feedback/P.W.M. Comparator Input Error Amp 1 16(18) Error Amp 2 FIGURE 2 - TIMING DIAGRAM Capacitor CT Feedback/P.W.M. Comp. Dead-Time Control Flip-Flop Clock Input Flip-Flop o Flip-Flop Q Output Q2 Emitter Output Control 355 (15) 7(7) Vz GND # 1#) ~ TL494 ~ TL495 TL494, TL495 Description The TL494/495 are fixed-frequency pulse width modulation control circuit, incorporating the primary building blocks required for the control of a sWitching power supply. (See Figure 1.) An internal-linear sawtooth oscillator is frequency-programmable by two external components, RT and CT' The oscillator frequency is determined by: fosc ~ voltage at the feedback pin varies from 0.5 to 3.5 V. 80th error amplifiers have a common-mode input range from - 0.3 V to (VCC - 2 V), and may be used to sense powersupply output voltage and current. The error-amplifier outputs are active high and are ORed together at the non-inverting input of the pulse-width modulator comparator. With this configuration, the amplifier that demands minimum output on time, dominates control of the loop. When capacitor CT is discharged, a positive pulse is generated on the output of the dead-time comparator, which clocks the pulse-steering flip-flop and inhibits the output transistors, 01 and 02. With the output-control connected to the reference line, the pulse-steering flipflop directs the modulated pulses to each of the two output transistors alternately for push-pull operation. The output frequency is equal to half that of the oscillator. Output drive can also be taken from 01 or 02, when single-ended operation with a maximum on-time of less than 50% is required. This is desirable when the output transformer has a ringback winding with a catch diode used for snubbing. When higher output-drive currents are required for single-ended operation, 01 and 02 may be connected in parallel, and the output-mode pin must be tied to ground to disable the flip-flop. The output frequency will now be equal to that of the oscillator. The TL494!495 has an internal 5 V reference capable of sourcing up to 10 mA of load current for external bias circuits. The reference has an internal accuracy of + 5% with a thermal drift of less than 50 mV over an operating temperature range of 0 to 70°C. The TL495 contains an on-chip 39 volt zener diode for high voltage applications where Vec is greater than 40 volts, and an output steering control that overrides the internal control of the pulse-steering flip-flop. (Refer to the functional table shown in figure 3.) 1.1 RT • CT Output pulse width modulation is accomplished by comparison of the positive sawtooth waveform across capacitor CT to either of two control signals. The NOR gates, which drive output transistors 01 and 02, are enabled only when the flip-flop clock-input line is in its low state. This happens only during that portion of time when the sawtooth voltage is greater than the control signals. Therefore, an increase in control-signal amplitude causes a corresponding linear decrease of output pulse width. (Refer to the timing diagram shown in Figure 2.) The control signals are external inputs that can be fed into the dead-time control. the error amplifier inputs, or the feedback input. The dead-time control comparator has an effective 120 mV input offset which limits the minimum output dead time to approximately the first 4% of the sawtooth-cYcle time. This would result in a maximum duty cycle on a given output of 96% with the output control grounded, and 48% with it connected to the reference line. Additional deacl time may be imposed on the output by setting the dead time-control input to a fixed voltage, ranging between 0 to 3.3 V. The pulse width modulator comparator provides a means for the error amplifiers to adjust the output pulse width from the maximum percent on-time, established by the dead time control input, down to zero, as the FIGURE 3 - FUNCTIONAL TABLE Inputs lout Output Function Output Control Steering Control Grounded Open Single-ended P.W.M. at 01 and 02 At Vrel Open Push-pull operation At Vrel VI <0.4 V Single-ended P.W.M. at 01 only 1 At Vrel VI >2.4 V Single-ended P.W.M. at 02 only 1 losc' 356 1 0.5 - TL494, TL495 MAXIMUM RATINGS (Full operating ambient temperature range applies unless otherwise noted) Symbol TL494M TL4941ITL4951 TL494CITL495C Unit VCC 42 42 42 V VC1, VC2 42 42 42 V IC1,IC2 250 250 250 mA Amplifier Input Voltage Vin VCC + .03 VCC + .03 VCC + .03 V Power Dissipation Co TA '" 45°C PD 1000 1000 1000 mW Rating Power Supply Voltage Collector Output Voltage Collector Output Current (each transistor) Operating Junction Temperature TJ 150 150 150 °C Operating Ambient Temperature Range TA - 55 to 125 - 25 to 85 o to 70 cc Tstg -65 to 150 -65 to 150 - 65 to 150 °c Storage Temperature Range THERMAL CHARACTERISTICS Characteristics Thermal Resistance, Junction to Ambient Power Derating Factor Derating Ambient Temperature Symbol J Suffix Ceramic Package N Suffix Plastic Package Unit R"JA 100 80 °c/W liRoJA 10.0 12.5 mWioC TA 50 45 °c RECOMMENDED OPERATING CONDITIONS TL494ITL495 ConditionNalue Power Supply Voltage Collector Output Voltage Collector Output Current (each transistor) Symbol Min. Typ. Max. Unit 7.0 15 40 VC1, VC2 - 30 40 V IC1,IC2 - - 200 mA VCC Amplifier Input Voltage Vin Current Into Feedback Terminal If.b. V - VCC - 2.0 V - - 0.3 mA -0.3 Reference Output Current Iref - - 10 mA Timing Resistor RT 1.8 30 500 k!l Timing Capacitor CT 0.00047 0.001 10 fJ-F fosc 1.0 40 200 kHz Oscillator Frequency ELECTRICAL CHARACTERISTICS (VCC ~ 15 V, fosc ~ 10 kHz unless otherwise noted.) For typical values TA = 25"C, for minimax values TA is the operating ambient temperature range that applies unless otherwise noted. Characteristic REFERENCE SECTION Reference Voltage (10 ~ 1.0 mAl Vref 4.75 5.0 5.25 4.75 5.0 5.25 V :;'Vref ('T) - 0.2 2.0 - 1.3 2.6 % Input Regulation (VCC ~ 7.0 V to 40 V) Regline - 2.0 25 - 2.0 25 mV Output Regulation (10 = 1.0 mA to 10 mAl Regload - 3.0 15 - 3.0 15 mV Short-Circuit Output Current (Vrel ~ 0 V, TA = 25°C) ISC 10 35 50 - 35 - mA Reference Voltage Change with Temperature (aTA ~ Min to Max) 357 TL494, TL495 ELECTRICAL CHARACTERISTICS (VCC = 15 V, fosc = 10 kHz unless otherwise noted.) For typical values TA noted, = 25'C, for min/max values TA is the operating ambient temperature range that applies unless otherwise Characteristic OUTPUT SECTION Collector Off-State Current (VCC = 40 V, VCE = 40 V) IC(off) - 2.0 Emitter Off-State Current (VCC = 40 V, Vc = 40 V, VE = 0 V) IE(off) - - COllector-Emitter Saturation Voltage Common-Emitter (VE = 0V, IC = 200 mAl Emitter-Follower (VC = 15 V, IE = -200 mAl Vsat(C) - Vsat(E) 100 - 2.0 -150 - 1.1 1.5 - 1.5 10CL - lOCH Output Voltage Rise Time (TA = 25'C) Common-Emitter (See Figure 13) Emitter-Follower (See Figure 14) tr Output Voltage Fall Time (TA = 25'C) Common-Emitter (See Figure 13) Emitter-Follower (See Figure 14) tf Output Control Pin Current Low State (VOC '" 0.4 V) High State (VOC = Vref) 100 flA - -100 flA - 1.1 1.3 V 2.5 -- 1.5 2.5 V 10 - - 10 - flA - 0.2 3,5 - 0.2 3.5 mA - 100 200 - 100 200 ns - 100 200 - 100 200 ns - 25 100 - 25 100 ns - 40 100 - 40 100 ns TL494ITL495 Characteristic Min Typ Max ERROR AMPLIFIER SECTIONS Input Offset Voltage (Va (Pin 3) = 2.5 V) Via - 2,0 10 mV Input Offset Current (Va (Pin 3) = 2,5 V) 110 - 5.0 250 nA Input Bias Current (Va (Pin 3) = 2.5 V) liB - 0.1 1.0 flA - VCC - 2.0 V Input Common-Mode Voltage Range (VCC = 7.0 V to 40 V) VICR -0.3 Open-Loop Voltage Gain (aVO = 3.0 V, Va = 0.5 to 3,5 V, RL = 2.0 k!l) AVOL 70 95 - dB Unity-Gain Crossover Frequency (Va = 0.5 to 3.5 V, RL = 2.0 kH) fC - 350 - kHz Phase Margin at Unity-Gain (Va = 0.5 to 3.5 V, RL = 2,0 kH) 0m - 65 - deg. Common-Mode Rejection Ratio (VCC = 40 V) CMRR 65 90 Power Supply Rejection Ratio (aVCC = 33 V, Va = 2,5 V, RL = 2,0 kH) PSRR - 100 - dB Output Sink Current (Va (Pin 3) = 0.7 V) 10- 0.3 0,7 - mA Output Source Current (Va (Pin 3) = 3,5 V) 10+ -2.0 -4,0 - mA 358 dB TL494, TL495 ELECTRICAL CHARACTERISTICS (VCC = 15 V, fosc = 10 kHz unless otherwise noted.) For typical values TA = 25"C, for minimax values TA is the operating ambient temperature range that applies unless otherwise noted. Characteristic PWM COMPARATOR SECTION (Test Circuit Figure 12) Input Threshold Voltage (Zero duty cycle) VTH - 3.5 4.5 Input Sink Current (V (Pin 3) = 0.7 V) 11- 0.3 0.7 - - - 2.0 -10 45 - 48 45 50 50 0 2.8 - 3.3 - losc - 40 - kHz ufos c - 3.0 - % Frequency Change with Voltage (VCC = 7.0 V to 40 V, TA = 25°C) .llosc ('V) - 0.1 - "" Frequency Change with Temperature .llosc (,T) - 1.0 2.0 "," Input Current Low (V (Pin 13) = 0.4 V) ISTL - - 200 fJ-A Input Current High (V(Pin 13) = 2.4 V) (V(Pin 13) = Vrel) ISTH V rnA DEAD-TIME CONTROL SECTION (Test Circuit Figure 12) Input Bias Current (Pin 4) (Vin = 0 to 5.25 V) liB (DT) Maximum Duty Cycle, Each Output, Push-Pull Mode (Vin = 0 V, CT = 0.1 fJ-F, RT = 12 kO) (Vin = 0 V, CT = 0.001 fJ-F, RT = 30 kO) DC max Input Threshold Voltage (Pin 4) (Zero Duty Cycle) (Maximum Duty Cycle) fJ-A % V VTH OSCILLATOR SECTION Frequency (CT = 0.001 fJ-f, RT = 30 kO) Standard Deviation of Frequency' (CT = 0.001 fJ-f, RT = 30 kO) (aTA = 25"C to TA low, 25"C to TA high) Characteristic STEERING CONTROL 25 fJ-A - 25 75 200 - ZENER CHARACTERISTICS Zener Breakdown Voltage (IZ = 2rnA) Vz - 39 - V Sink Current (V(Pin 15) IRZ - 0.3 - rnA = 1.0 V) TOTAL DEVICE Standby Supply Current (Pin 6 at Vrel, All Other Inputs and Outputs Open) (VCC = 15 V) (VCC = 40 V) ICC Average Supply Current IV(Pin 4) = 2.0 V) (See Figure 12.) (CT = O.Q1,RT = 12kll,VCC = 15V) - rnA - 5.5 7.0 10 15 - 7.0 - .. Standard deviation is a measure of the statistical distribution about the mean as derived from the formula, (1 ::= N 2: IX n - ><12 n = 1 N - 1 359 rnA TL494, TL495 FIGURE 4 - OSCILLATOR FREQUENCY VERSUS TIMING RESISTANCE FIGURE 5 - 300k OPEN LOOP VOLTAGE GAIN AND PHASE VERSUS FREQUENCY 100 15V' VCC I'-.. 0 C'r ~ 0 0 ~ .0'1<1' k f:!..I 120 15 VOC ~ Vref V 5 .1 "'" "- V o5 200 -- f-- - - 6 -- I--- o 250 50 100 ."-- 150 'C, COLLECTOR CURRENT [mAl IE, EMlffiR CURRENT [mAl 360 ~ <{ """"- '" 50 9r-I-~CC I~ II~J ffi e 100 iE FIGURE 7 - PERCENT DUTY CYCLE VERSUS DEAD-TIME CONTROL VOLTAGE 0 3 0 Ik 10 k f, FREOUENCY [Hzl RT, TIMING RESISTANCE [ill 4 -'" 0 101<1' -20 0 0 100 2 0 200 250 TL494, TL495 FIGURE 10 - STANDBY-SUPPLY CURRENT VERSUS SUPPLY VOLTAGE 8.0 7.0 _ ~ I a>- 5. 0 I 4. 0 II - ~ i;1 3.0 ~ 2. 0 1.0 0 FIGURE 11 - - 6.0 ,.../ ~ / L / 5.0 10 15 20 25 Vee. SUrPLYVOLTAGE IV) ERROR AMPLIFIER CHARACTERISTICS 30 FIGURE 12 - 35 40 DEAD-TIME AND FEEDBACK CONTROL TEST CIRCUIT Vcc ~ 1SV t - - - - -.....- - , ISO 2W ISO 2W VCC Tesl Inputs ~ Dead Time Cl El Output 1 C2 Output 2 Feedback Feedback RT Terminal (Pin 3) ~'l E2 (-) (+) Error H 10pen)} TL49S 10pen) Vz Ref Oul Oulpul Control SOk Steering Control Gnd FIGURE 13 - COMMON-EMITTER CONFIGURATION TEST CIRCUIT AND WAVEFORM FIGURE 14 - EMITTER-FOLLOWER CONFIGURATION TEST CIRCUIT AND WAVEFORM ISV 1SV Each Output Transistor I CL 1S PF --90% 361 Only TL494, TL495 FIGURE 15 - ERROR-AMPLIFIER SENSING TECHNIQUES Vref Vo To Output Voltage of System Rl R2 Rl NEGATIVE OUTPUT VOLTAGE Vref R1 Vo ~ - Vref112 2 Vo POSITIVE OUTPUT VOLTAGE R2 Vo FIGURE 16 - ~ Vref (1 +~) To Output Voltage of System FIGURE 17 - DEAD-TIME CONTROL CIRCUIT SOFT-START CIRCUIT Output Control 0 - - - 0 - - - - - , Output Vref a T Vref Ou tput 4 0-- DT a + Rl ; Cs 4 DT R2 6 30 k Max % on Tim~. 1°.001 Each Output = 45- ( 80 Rl) 1 + R2 FIGURE 18 - OUTPUT CONNECTIONS FOR SINGLE-ENDED AND PUSH-PULL CONFIGURATIONS Cl C, Oc 0, Output Control 2.4 V '" VOC '" Vref El E500mA 0, 02 ~0250 mA C2 C2 0", VOC '" 0.4 V E' Output Control 02 E2 E2 OE Push-Pull Configuration Single Ended Configuration 362 Go 250 rnA TL494, TL495 FIGURE 19 - FIGURE 20 - OPERATION WITH VIN > 40 V USING INTERNAL ZENER (Tl495 ONLV) SLAVING TWO OR MORE CONTROL CIRCUITS Vref RS VCC Master Slave (Additional Circuits) FIGURE 21 - PULSE-WIDTH MODULATED PUSH-PULL CONVERTER +Vin = 8.0 to 20 V 12 ~+ 47 VCC r---:-:-:'--"l2 - C, :, : 1M 33k 3 e-if-JINI.....---i Comp 0.01 0.01 15 ~;" ~r-r-vt-~-Lr~1 C2 OC Vref 13 --' \....J -;~-V-~+2:-+--O -41"\....--+... TL494 I- 16 ,.-- + +VO=28V 10 = 0.2 A IN4934 141+ DT CT .4 32 25V RT Gnd 1 4.7k - 47 7 -Dr- 6 4.7 k 10 10 k 4.7 k '1' '""""---1_VVV-_ IN4934 1 240 15k 0.101 0--1 J All capacitors in J.l.F L1 T1 - 3.5 mh (C, O.3A Primary: 20T C.T. #28 AWG Secondary: 120T C.T. #36 AWG Core: Ferroxcube 1408P-LOO-3C8 TEST CONDITIONS RESULTS Line Regulation Yin = 8.0 to 20 V 3.0 mV 0.01% Load Regulation Yin = 12.6 V, 10 = 0.2 to 200 mA 5.0 mV 0.02% Output Ripple Yin = 12.6 V, 10 = 200 mA Short Circuit Current Yin = 12.6 V, RL = 0.1 Efficiency Yin = 12.6 V, 10 = 200 mA n 363 40 mV pop P.A.R.D. 250 mA 72% + 50 ' 35 V TL494, TL495 FIGURE 22 +Vin ~ PULSE·WIDTH MODULATED STEp·DOWN CONVERTER , 1.0 mH (ii 2A 10t040V +VO TIP 32A ~ 5.0 V ,..,......"... ~ V 10 47 150 srq 12 Cl VCC 47 k 0.1£: 3 1M C2 Comp 2 50 5 V ° + + TL494 :Of' Vref CT 5 ) 6 :> 14 1 13 7 14 ...., 15 16 ~ +~ D.T. O.C. Gnd El E2 RT 5.1 k 5.1 k 1 MR850 500 " 10 V + 5,1 k + 91 10 150 47 k 0.001 Il All capacitors in flF TEST CONDITIONS Line Regulation Yin ~ 10V to 40V Load Regulation Yin ~ 28V. 10 ~ 1 mA to 1 A Output Ripple Yin ~ 28V. 10 ~ 1,OA Short Circuit Current Yin ~ 28V. RL ~ 0,1ll Efficiency Yin ~ 28V. 10 ~ lA 364 RESULTS 14mV 0,28% 3.0mV 0,06% 65mV p.p P.A.RD. 1,6 amps 71% 50 f'10 V ~ 1.0A ® JLA78S40 MOTOROLA Advance Information UNIVERSAL SWITCHING REGULATOR SUBSYSTEM UNIVERSAL SWITCHING REGULATOR SUBSYSTEM The I'A78S40 is a monolithic-switching regulator subsystem, providing all active functions necessary for a switching regulator system. The device consists of a tight-tolera nce temperaturecompensated voltage reference, controlled-duty cycle oscillator with an active peak-current limit circuit, comparator, high-current and high-voltage output switch, capable of 1.5 A and 40 V, pinnedout power diode and an uncommitted operational amplifier, which can be powered up or down independent of the I.C. supply. The switching output can drive external NPN or PNP transistors when voltages greater than 40 V, or currents in excess of 1.5 A. are required. Some of the features are wide-supply voltage range, low standby current, high efficiency and low drift. The I'A78S40 is available in both commercial (OOC to +70°C) and military (-55°C to +125°CI temperature ranges. Some of the applications include use in step-up, step-down, and inverting regulators, with extremely good results obtained in battery-operated systems. • SILICON MONOLITHIC INTEGRATED CIRCUIT P SUFFIX PLASTIC PACKAGE CASE64B D SUFFIX CERAMIC PACKAGE CASE 620 Output Adjustable from 1.3 V to 40 V • Peak Output Current of 1.5 A Without External Transistor • 80 dB Line and Load Regulation PIN CONNECTIONS • Operation from 2.5 V to 40 V Supply • Low Standby Current Drain • High Gain, High Output Current, Uncommitted Op Amp. • Uncommitted Power Diode • Low Cost Comparator ~put I Diode Anode Driver Collector SWitch Emitter Ipk Sense VCC Timing Capacttor VCC (OpAmp) Comparator Inverting Input SWitch Collector OpAmp Output I'A7BS40 EQUIVALENT CIRCUIT Non.lnverting Diode Cathode Timing Ipk Capacitor Sense 9 10 Driver VCC OpAmp Non-Inverting Input Switch Collector Collector Ground Comparator Inverting Input OpAmp Inverting Input 16 Comparator Non-Inverting Reference Input 3 Switch Emitter Reference ;I OpAmp Inverting Input t VCC Op Amp Ground Diode Diode (Op Amp) Output Cathode Anode OpAmp Non-Inverting Input 365 ORDERING INFORMATION Temperatur. eevice Range Package aoc to +70o C pA78540PC Plastic DIP pA78540DC ODe to+70DC Ceramic DIP pA78540DM -55DC to +125DC Ceramic DIP ILA78S40 MAXIMUM RATINGS Rating Power Supply Voltage Op Amp Power Supply Voltage Common Mode Input Range (Comparator and Op Amp) Differential Input Voltage (Note 2) Symbol Value VCC 40 V VCC(OpAmp) 40 V VICR -0.3 to VCC V Unit VID ±30 V Output Short-Circuit Duration (Op Amp) - Continuous - Reference Output Current Iref 10 mA Voltage from Switch Collectors to G nd - 40 V 40 V 40 V Voltage from Switch Emitters to Gnd Voltage from Switch Collectors to Emitter Voltage from Power Diode to Gnd 40 V V Reverse-Power Diode Voltage VDR 40 Current through Power Switch Isw 1.5 A 10 1.5 A Po 1/ROJA 1500 14 1000 8 mW mW/oC mW mW/OC Tstg -65 to +150 °c TA -55 to +125 to +70 °c Current through Power Diode Power Dissipation and Thermal Characteristics Plastic Package - TA = +25°C Derate above +25°C (Note 1) Ceramic Package - TA = 25°C Derate above +25°C (Note 1) Storage Temperature Range 1/ROJA PD Operating Temperature Range I'A78S40M I'A78S40C o Notes: 1. Tlow = -55°e for ~A78S40DM = ooe for ~A78S40De and ~A78S40pe Thigh = +125°e for ~A78S40DM = +70oe for ~A78S40De and ~A78S40pe 2. For supply voltages less than 30 V the maximum differential input voltage (Error Amp and Op Amp) is equal to the supply voltage. ELECTRICAL CHARACTERISTICS (VCC = 5.0 V. VCC (Op Amp) = 5.0 V, TA = Tlow to Thigh unless otherwise noted.) Characteristic GENERAL Supply Voltage VCC 2.5 - 40 V Supply Current (Op Amp Disconnected) (VCC= 5.0V) (VCC= 40V) ICC - 1.8 2.3 3.5 5.0 mA Supply Current (Op Amp Connected) (VCC = 5.0V) (VCC= 40 V) ICC - - 4.0 5.5 mA 1.245 1.310 V - REFERENCE Reference Voltage (Iref = 1.0 mAl Vref 1.180 Reference Voltage Line Regulation (3.0 V.;; VCC';; 40 V, Iref = 1.0 mA. TA = 25°C) RegLine - 0.04 0.2 mV/V Reference Voltage Load Regulation (1.0 mA';; Iref';; 10 mA, TA = 25°C) RegLoad - 0.2 0.5 mV/mA 366 fl.A78S40 ELECTRICAL CHARACTERISTICS (Continued) Characteristic OSCILLATOR Charging Current (TA = 25°C) (VCC= 5.0V) (VCC = 40 V) Ichg Discharge Current (TA = 25°C) (VCC= 5.0V) (VCC = 40 V) Ichg Oscillator Voltage Swing (TA = 25°C) (VCC= 5.0V) Vosc - 0.5 - V ton/toff - 6.0 - iJ.s/iJ.S Output Saturation Voltage 1 (ISW = 1.0 A, Pin 15 tied to Pin 16) Vsat1 - 1.1 1.3 V Output Saturation Voltage 2 (ISW = 1.0 A, 115 = 50 mAl Vsat2 - 0.45 0.7 V hFE - 70 - - - - 10 - nA Input Offset Voltage (VCM = Vref) Via 15 mV liB 35 200 nA Input Offset Current (VCM = Vrefl 110 - 1.5 Input Bias Current (VCM = Vrefl 5.0 75 nA Common-Mode Voltage Range (TA = 25°C) VICR 0 - Power-Supply Rejection Ratio (TA = 25°C) (3.0";VCC,,;40V) PSRR 70 96 Input Ofset Voltage IVCM = 2.5 V) Via Input Bias Current (VCM = 2.5 V) liB Input Offset Current (VCM = 2.5 V) 110 - Voltage Gain + (TA = 25°C) (RL = 2.0 kn to Gnd, 1.0 V"; Va"; 2.5 V) Avol+ Voltage Gain - (TA = 25°C) (RL = 2.0 kn to VCC (op amp), 1.0 V"; Va"; 2.5 V) Turn-on/Turn-off 20 20 150 150 - - - iJ. A 50 70 iJ. A 250 350 CURRENT LIMIT Current-Limit Sense Voltage (TA = 25°C) (VCC - VIPK [Sensell OUTPUT SWITCH Output Transistor Current Gain (TA = 25°C) (IC = 1.0 A, VCE = 5.0 V) Output Leakage Current (TA = 25°C) (VO=40V) POWER DIODE Forward Voltage Drop (10 = 1.0 A) Diode Leakage Current (TA = 25°C) (VOR = 40 V) COMPARATOR VCC-2 V - dB 4.0 15 mV 30 200 nA 5.0 75 nA 25000 250000 - VIV Avol- 25000 250000 - VIV Common-Mode Voltage Range (TA = 25°C) VICR ,0 - VCC-2 V Common-Mode Rejection Ratio (TA = 25°C) (VCM = 0 to 3.0 V) CMRR 76 100 - dB Power-Supply Rejection Ratio (TA = 25°C) (3.0 V"; VCC (op amp)"; 40 V) PSRR 76 100 - dB ISource 75 150 ISink 10 35 - - 0.6 - - 1.0 V - V OUTPUT OPERATIONAL AMPLIFIER Output Source Current (TA = 25°C) Output Sink Current (TA = 25°C) SR Slew Rate (TA = 25°C) Output Low Voltage (TA = 25°C) (lL = -5.0 mAl VOL Output High Voltage (TA = 25°C) (IL = 50 rnA) !VCC (Op Amp) -3.0V 367 mA mA VII's 368 SECTION 19 PACKAGE OUTLINE DIMENSIONS LP, P, Z SUFFIX PLASTIC PACKAGE CASE 29-02 K SUFFIX METAL PACKAGE CASE 1-03 MB K~".'"'~'j """'lEi PLANE F 0 -J- 0L:6 V ~ 1 ~ ~ ~\ ~T I j t ~ Y lo H J K n MILLIMETERS MIN MAX 4.32 5.33 4.44 5.21 C 3.1B 4.19 D 0.41 0.56 F 0.41 0.48 G 1.14 1.40 H 2.54 J 2.41 2.67 K 12.70 L 6.35 N 2.03 2.92 P 2.92 R 3.4 S 0.41 0.36 DIM A INCHES MAX MIN 0.B75 0.450 0.250 0.043 0.038 0.135 1.177 1.197 0.440 0.420 0.105 0.125 0.655 0.675 0.311 0.151 0.161 0.515 0.188 - T L ! ~ rI "-S G --------r Dj~ \;- DIM B C 0 E F - K :----- F - MILLIMETERS MIN MAX 22.13 6.35 11.43 0.97 1.09 3.43 19.90 30.40 10.67 11.1B 5.11 5.72 16.64 17.15 7.92 3.84 4.09 13.34 4.78 A • - All JEDEC dimensIOns and notes applv INCHES MIN MAX 0.170 0.210 0.175 0.205 0.125 0.165 0.016 0.022 0.016 0.019 0.045 0.05 0.100 0.095 0.105 0.500 0.20 O. 80 0.115 0.115 - - .I~li 0.014 SECT.A·A ~' 1: N NOTES. 1. CONTOUR OF PACKAGE BEYOND ZONE "P" IS UNCONTROLLED. 2. DIM "F" APPLIES BETWEEN "H" AND "L". Dlr,\ "0" & "S" APPLIES BETWEEN "L" & 12.70 mm 10.5") FROM SEATING PLANE. LEAD DIM IS UNCONTROLLED IN "H" & BEYOND 12.70 mm 10.5") FROM SEATING PLANE. 0.016 All JEDEC dimensions and notes apply. G, H SUFFIX METAL PACKAGE CASE 79-02 R SUFFIX METAL PACKAGE CASE 80-02 --u-- • re- -- P 4- L ~K ------=.l H MILLIMETERS DIM MIN MAX A 8.89 9.40 B 8.00 8.51 C 6.10 6.60 D 0.406 0.533 E 0.229 3.18 F 0.406 0.483 G 4.83 5.33 H 0.711 0.B64 J 0.737 1.01 K 12.70 L 6.35 M 450 NOM P 1.27 n R 900 NOM 2.54 v-: ~ ~• N X¥J M H ! " All JEDEC dimension. and notes apply. 1 1 l- 1 ~ ~ )(.T ~ ~ MILLIMETERS INCHES MIN MAX MIN MAX 11.94 11.70 0.470 0.500 6.35 8.64 0.150 0.340 0.71 0.86 0.018 0.034 1.27 1.91 0.050 0.075 24.33 24.43 0.95B 0.961 4.83 5.33 0.190 0.110 1.41 1.67 0.095 0.105 14.48 14.99 0.570 0.590 9.14 0.360 1.17 0.050 Q 3.61 3.86 0.141 0.152 S 8.89 0.350 T 3.68' 0.145 U 15.75 0.610 AI, JEDEC Dimensions and and Notes Apply. INCHES MIN MAX 1 0.370 I 0.335 I 0.260 1 0.021 I 0.125 DIM B C 0 E F G H J K P ~ ~ 1 0.034 1 0.040 - ~ r--J- O~' \. (v,1 ~~,. C ------- SEA:)G PLANE/t D r------F-- SE:L~~ ~'--D / -B-- 369 - - PACKAGE OUTLINE DIMENSIONS (continued) T SUFFIX PLASTIC PACKAGE CASE 221A-02 C a F 4.06 0.64 3.61 4.82 0.89 3.73 0.160 0.025 0.142 ~ l:~~ g~ ~n~ ~:~~ J 0.36 0.56 0.014 G SUFFIX METAL PACKAGE CASE 603-04 aiM A B C 0.190 0.035 0.147 0.022 f-;~+I~~'f:'!-~+,,1~~:lg~+'~~:~~~::C+-~~:~~:~;--1 o NOTES 1. DIMENSIONS LAND H APPL1ESTO AU LEADS. t 2. ~6~~N1~ODN LZE~~~'::~GAU i~~iT~:SE:: ~~+-'1~"!:~'!-~+c~~:~~~+.~~:",~~~~~:~g'*~--1 3. ~~~~:S~~NING AND TOLERANCING PER ANSI p.;'+~;"':~7:+c~~i~:-H~c;:~"'::~*,~:*,:;"F:-1 4. ~:~~~~7(LING DIMENSION, INCH T 5.97 6.48 0.235 0.255 U 0.76 1.14 1.27 0.030 0.045 0.050 V z 2.03 MILLIMETERS MIN MAX 8.51 9.39 7.75 8.51 4.19 4.70 0.407 0.533 INCHES MIN MAX 0.335 0.370 0.305 0.335 0.165 0.185 0.016 0.011 E F G 0.406 1.021.040 0.483 0.019 5.848SC BSC 0.712 0.864 0.034 J 0.737 1.14 0.045 K 11.70 L 6.35 12.70 0.500 M 36" BSC BSC P 1.27 0.050 a 3.56 4.06 0.140 0.160 R 0.254 1.02 0.010 0.040 H L NOTE, LEADS WITHIN 0.18 mm 10.007) RADIUS OF TR UE POSITION AT SEATING PLANE AT MAXIMUM MATERIAL CONDITION. All JEDEG dimensIOns and notes apply 0.080 R SUFFIX METAL PACKAGE CASE 614-02 G SUFFIX METAL PACKAGE CASE 603C-01 ~:~4etIC r,;-t]---tL L111 P _ _ _ ~jK SEATING PLANE --il--D rrol~o./'M G ,..---,------,--,-CC,NCCCCCHCCESC-..., . MILLIMETERS DIM A B C 0 E MIN 8.51 6.73 0.335 0.305 0.165 0.407 0.533 0.016 - 1.02 H 0.712 0.864 0.737 1.14 1270 - Q R 0.370 0.335 0.265 775 4.19 0.406 0.483 L M P MAX 8.51 F G J K MIN MAX 939 5.84 Bse 6.35 11.70 36° Bse 1.27 3.56 4.06 0.154 1.01 0021 - 0.040 0.016 0.019 0.230 Bse 0.018 0.019 0.500 0.150 0.034 0.045 Q J~ o(::)io~ V 0 09 870 0 "- H DIM A B C NOTES, o 1. LEADS WITHIN 0.18 mm (0,007) RADIUS OF TRUE POSITION TO DIM. "AU & "H" AT SEATING PLANE AT MAXIMUM MATERIAL CONDITION. E F G 2. LEAD DIA UNCONTROLLED BEYONO 0.500 H DIM "K" MIN. J K 36° Bse 0.050 0.140 0160 O.OlD 0.040 P a R 370 MIlliMETERS INCHES MIN MAX MIN MAX 31.80 1.251 11.94 12.70 0.470 0.500 6.35 8.64 0.150 0.340 0.71 0.81 0.028 0.032 1.27 1.90 0.050 0.D75 36° BSC 360 BSG 8.26 BSC 0.325 BS 14.33 24.43 0.95B 0.962 12.17 12.22 0.479 0.481 9.14 0.360 1.40 BSC 0.055 BSC 3.61 3.86 0.141 0.152 17.78 0.700 NOTE, 1. LEADS TRUE POSITIONED WITHIN 0.36 mm (0.014) OIA. to DIM. "A" & "H" AT MAX. MATERIAL CONDITIONS AND DIM. "P" 2. LEAD DIAMETERS ARE UNCON· TROLLED BEYOND 11.70 mm 10.500) FROM BASE PLANE. PACKAGE OUTLINE DIMENSIONS (continued) P, P1 SUFFIX PLASTIC PACKAGE CASE 626-04 0, J, L SUFFIX CERAMIC PACKAGE CASE 620-02 0 Ol 1 P ,~ 1 t G H J K L M N MILLIMETERS MIN MAX 19.05 8.22 4.06 0.38 1.40 2.54 0.51 0.20 3.18 .3 - 0.51 19.81 6.98 5.08 0.51 1.65 SSC 1.14 0.30 4.06 7.87 15' 1.02 INCHES MIN MAX 0.750 0.780 0.245 0.275 0.160 0.200 0.015 0.020 0.05 0.065 0.100 BSC 0.020 0.045 O. 08 0.012 0.125 0.180 0.290 0.310 15· 0.020 0.040 ,-. DIM NOTES, 1 LEAOS WITHIN 0.13 mm 10.005) RAOIUS OFTRUE POSITION AT SEATING PLANE AT MAXIMUM MATERIAL CONOITION 2 PKG.INOEX, NOTCH IN LEAO NOTCH IN CERAMIC OR INK OOT 301M T' TO CENTER Of LEADS WHEN fORMED PARALLEL A B C D F G H J K L M N MILLIMETERS MIN MAX 9.40 10.16 6.10 6.60 3.94 4.45 0.38 0.51 1.02 1.52 2.546SC 0.76 1.27 0.20 0.30 2.92 3.43 7.626SC 10' 0.51 0.76 L SUFFIX CERAMIC PACKAGE CASE 632-02 Q1 ~~DJ NOTES, 1. LEAOS WITHIN 0.13 mm 10.005) RAOIUS Of TRUE POSITION AT SEATING PLANE AT MAXIMUM MATERIAL CONOITION. 2. DIM "L"TO CENTER Of LEADS WHEN fORMED PARALLEL 3. PACKAGE CONTOUR OPTIONAL IROUNO OR SQUARE CORNERS) - AAAAAAA I " QJ 0 P F r- A~--.l INCHES MAX MIN 0.370 0.400 0.240 0.260 0.155 0.175 0.015 0.020 0.040 0.060 0.1008SC 0.030 0.050 0.008 0.012 0.115 0.135 0.3006SC 10' 0.020 0.030 P SUFFIX PLASTIC PACKAGE CASE 646-05 7~ 1 B ~~b~~ PLANE A 8 C D F J ---I FI- ~n tL~~,~ . _-J DIM A~ NOTE 3 r--'~['1 . ~AV '11 ' -.i v VI Note 4 ;;-r r.L~ 1C fflMM FitJL _ f- -i l- -i~SEATING J M-1C~ --jFr- I-L JH~~G~ SEA:~NG t~ MJ~\\-- H G DPLANE K M PLANE MILLIMETERS DIM MIN MAX A 16.8 19.9 B 5.59 7.11 C 5.08 0 0.381 0.584 F 0.77 1.77 2.54 6SC J 0.203 0.381 K 2.54 L 7.628SC M 15' N 0.51 0.76 P 8.25 - - INCHES MIN MAX 0.660 0.785 0.220 0.280 0.200 0.015 0.023 0.030 0.070 0.1006SC 0.008 0.015 0.100 0.3006SC 15' 0.020 0.030 0.325 ' NOTES, 1. ALL RULES AND NOTES ASSOCIATED WITH MO·OOl AA OUTLINE SHALL APPLY. 2. DIMENSION "L"TO CENTER Of LEADS WHEN fORMED PARALLEL. 3. LEADS WITHIN 0.25mm 10.010) OIA Of TRUE POSITION AT SEATING PLANE AND MAXIMUM MATERII'L CONDITION. All JEDEC dimensions and notes apply. 371 MILLIMETERS DIM MIN MAX A 18.16 19.56 6.10 6.60 B 5.08 C 4.06 0.38 0.53 0 F 1.02 1.78 .54l1S1 G H 1.32 2.41 I 0.20 0.38 .9 K 3.43 7.626SC L M 0 10' N 0.51 1.02 INCHES MIN MAX 0.715 0.770 0.240 0.260 0.160 0.200 0.015 0.021 0.040 0.070 0.101 lISe0.095 0.05 0.008 0.015 0.115 0.135 0.30 8 C 100 0 0.020 0.040 NOTES, 1. LEAOS WITHIN 0.13 mm 10.005) RADIUS Of TRUE POSITION AT SEATING PLANE AT MAXIMUM MATERIAL CONOITION. 2. DIMENSION "L" TO CENTER Of LEADS WHEN FORMED PARALLEL. 3. DIMENSION "6" DOES NOT INCLUDE MOLD fLASH. 4. ROUNDED CORNERS OPTIONAL PACKAGE OUTLINE DIMENSIONS (continued) JG, U SUFFIX CERAMIC PACKAGE CASE 693-02 N, P SUFFIX PLASTIC PACKAGE CASE 648-05 OPTIONAL LEAD CON FIG. 11.8,9,& 16) H~ ~ ..,~TE5 ~, G MILLIMETERS OIM MIN MAX A 18.80 21.34 6.10 6.6 c 4.06 5.08 0 0.38 0.53 F 1.02 1.78 2.54 asc G H 0.38 2.41 J J8 0.20 .2 3.43 L 7.62 ase 100 0 M N 0.51 1.02 f-- JLD r:= =J f.1 \'TI.: J ,.--_ _ _ _ _ _ _ _ J PLANE --I L J M NOTES: 1. LEADSWITHINO.13mm 10.0051 RADIUS OF TRUE POSITION AT SEATING PLANE AT MAXIMUM MATERIAL CONDITION. 2. DIMENSION "L" TO CENTER OF LEADS WHEN FORMED PARALLEL. 3. DIMENSION "8" DOES NOT INCLUDE MOLD FLASH. 4. "F" DIMENSION IS FOR FULL LEADS. "HALF" LEADS ARE OPTIONALATLEAD POSITiONS 1,8,S,end 161. 5. ROUNDED CORNERS OPTIONAL. NOTES: 1. LEADS WITHIN 0.13 mm 10.0051 RAD OF TRUE POSITION AT SEATING PLANE AT MAXIMUM MATERIAL CONDITION. 2. DIMENSION "L" TO CENTER OF LEADS WHEN FORMED PARALLEL. DIM A a C D F G H J K L M N 0.51 N SUFFIX PLASTIC PACKAGE CASE 707-02 MILLIMETERS DIM MIN MAX A 22.22 23.24 a 6.10 6.60 3.56 C 4.57 D 0.36 0.56 1.27 1.78 F 2.54 BSC G 1.52 1.02 H 0.20 0.30 J K 2.S2 3.43 L 7.62 BSC 00 15 0 M N 0.51 1.02 NOTES: 1. POSITIONAL TOLERANCE OF LEADS (D). SHAll BE WITHIN 0.25mm(0.010) AT MAXIMUM MATERIAL CONDITION, IN RELATION TO SEATING PLANE AND EACH OTHER. 2. DIMENSiON L TO CENTER OF LEADS WHEN FORMED PARALLEL. 3. DIMENSION B ODES NOT INCLUDE MOLD FLASH. 372 INCHES MIN MAX 0.875 0.S15 0.240 0.260 0.140 0.180 0.014 0.022 0.05 0.070 0.100 BSC 0.040 0.060 0.008 0.012 0.115 0.135 O. 00 BSC ()O 150 0.020 0.040 PACKAGE OUTLINE DIMENSIONS (continued) J SUFFIX D SUFFIX CERAMIC PACKAGE PLASTIC PACKAGE CASE 7S1A-01 [G:::::::J:5JL~n:: , -I I -1G~ A ~~ Jul"JL,iC~ DIM MIN A 22.35 B 6.63 e o F G H J K L M N MAX 23.11 7.24 5.0B 0.51 1.65 0.41 1.40 2.54 Bse 0.76 1.02 0.13 0.38 4.44 7.37 B.OO 00 150 0.51 0.76 NOTES: 1. LEADS, TRUE POSITIONED WITHIN 0.25 mm 10.010) DIA. AT SEATING PLANE, AT MAXIMUM MATERIAL CONDITION. DIM A B e 2. DIM "L"TD CENTER OF LEADS WHEN FD RMED PARALLEL. 0 F G J K 3. DIM "A" & ''8'' INCLUDES MENISCUS. L P 373 MILLIMETERS INCHES MIN MAX MIN MAX B.54 B.74 0.336 0.344 4.01 3.Bl 0.150~ 1.35 1.75 ~ 0.35 0.46 ~ 0.67 0.77 ~ 1.27 BSC ~ 0.19 0.22 ~ 0.10 0.20 ~ 5.21 4.B2 ~ .79 6.20 .J!Mi. NOTES: 1. ·T· IS SEATING PLANE. 2. DIMENSION A IS DATUM. 3. POSITIONAL TOLERANCE FOR LEADS: 1... 10.2510.010) elA®1 374 SECTION 20 VOLTAGE REGULATOR CROSS REFERENCE GUIDE This cross reference provides a complete interchangeability list linking the most common voltage regulators offered by major Linear Integrated Circuits manufacturers to the nearest equivalent Motorola device. The Motorola "Direct Replacement" column lists devices with identical pin connections and package and the same or better electrical characteristics and temperature range. The Motorola "Functional Equivalent" column provides a device which performs the same function but with possible differences in package configurations, pin connections, temperature range or electrical characteristics. Grouped by individual manufacturers, reference numbers are listed in alphanumeric sequence, with Greek "IJ." preface numbers appearing first. 375 REFERENCE NUMBER MOTOROLA DIRECT REPLACEMENT MOTOROLA FUNCTIONAL EQUIVALENT REFERENCE NUMBER FAIRCHILD ...,4109KM ...,4117KM JJ.A209KM JJ.217UV ...,4309KC ...,4317KC ..,A317UC ...,4494DC ...,4494DM ...,4494PC ...,4723DC ...,4723DM ...,4723HC ...,4723HM ...,4723PC ...,47805KC ...,47805KM ...,47805UC JJ.A7805UV ...,47806KC ...,47806KM ...,47806UC JJ.A7806UV ...,47808KC ...,47808KM ...,47808UC ...,47808UV ...,47812KC ...,47812KM ...,47812UC JJ.A7812UV ...,47815KC ...,47815KM ...,47815UC ...,47815UV ...,47818KC ...,47818KM ...,47818UC JJ.7818UV JJ.7824KC ...,47824KM JJ.A7824UC ...,47824UV ...,478GKC JJ.A78GKM ...,478GUC ...,478L05AHC JJ.A78L05AWC JJ.A78L08AWC JJ.A78112AHC ...,478112AWC ...,478L15AHC ...,478115AWC JJ.A78L18AHC ...,478L18AWC ...,478l24AHC ...,478l24AWC ...,478MGHC ...,478MGHM ...,478MGUC ...,478MOSHC LMl09K LMl17K LM209K LM217K LM309K LM317K LM317T TL494CJ TL494MJ TL494CN MC1723CL MC1723L MC1723CG MC1723G MC1723CP MC7805CK MC7805K MC7805CT MC7805BT MC7806CK MC7806K MC7806CT MC7806BT MC7808K MC7808K MC7808CT MC7808BT MC7812CK MC7812K MC7812CT MC7812BT MC7815CK MC7815K MC7815CT MC7815BT MC7818CK MC7818K MC7818CT MC7818BT MC7824CK MC7824K MC7824CT MC7824BT LM317K LM117K LM317T MC78L05ACG MC78L05ACP MC78L08ACP MC78L12ACG MC78L12ACP MC78115ACG MC78115ACP MC78L18ACG MC78L18ACP MC78l24ACG MC78l24ACP LM317MR LM117MR LM317MT MC78M05CG 376 MOTOROLA DIRECT REPLACEMENT ...,478M05UC ...,478M06HC ...,478M06UC ...,478M08HC ...,478M08UC ...,478M12HC ...,478M12UC JJ.A78M15HC JJ.A78M15UC ...,478M24HC ...,47905KM ...,47905UC ...,47906KC ...,47906KM ...,47906UC ...,47908KC JJ.A7908KM ...,47908UC ...,47912KC ...,47912KM JJ.A7912UC ...,47915KC JJ.A7915KM JJ.A7915UC ...,47918KC JJ.7918KM ...,47918UC ...,47924KC ...,47924KM ...,47924UC ...,479M05AUC ...,479M06AUC ...,479M08AUC ...,479M12AUC JJ.A79M15AUC JJ.A79M24AUC SH323SKC NATIONAL MC78M05CT MC78M06CG MC78M06CT MC78M08CG MC78M08CT MC78M12CG MC78M12CT LM109H LM109K LMl17H LMl17K LM120H-5.0 LM120H-12 LM120K-5.0 LM120K-12 LM120H-15 LM120K-15 LM123K LM125H LM126H LM137K LM140AK-5 LM140AK-12 LM140AK-15 LM140K-S.O LM140K-12 LM140K-15 LM140LAH-5.0 LM140LAH-12 LM140LAH-15 LM150K LM109H LM109K LMl17H LMl17K MOTOROLA FUNCTIONAL EQUIVALENT MC78M15CG MC78Ml5CT MC78M24CG MC7905CK MC7905CT MC7906CK MC7906CK MC7906CT MC7908CT MC7908CK MC7908CT MC7912CK MC7912CK MC7912CT MC7915CK MC7915CK MC7915CT MC7918CK MC7918CK MC7918CT MC7924CK MC7924CK MC7924CT MC7905CT MC7906CT MC7908CT MC7912CT MC7915CT MC7924CT LM323K MC7905CK MC7912CK MC7905CK MC7912CK MC7915CK MC7915CK LM123K MC1568G MC1568G LM137K MC7805AK MC7812AK MC7815AK LM140K-S.O LM140K-12 LM140K-15 MC78L05ACG MC78L12ACG MC78L15ACG LM1S0K REFERENCE NUMBER LM209H LM209K LM217H LM217K LM223K LM225H LM226H LM237K LM250K LM309H LM309K LM317H LM317K LM317MP LM317T LM320H-5.0 LM320H-12 LM320H-15 LM320K-5.0 LM320K-12 LM320K-15 LM320LZ-5.0 LM320LZ-12 LM320LZ-15 LM320T-5.0 LM320T-12 LM320T-15 LM323K LM325AN LM325AS LM325G LM325H LM325N LM326H LM326N LM326S LM337K LM337MP LM337T LM340AK-5.0 LM340AK-12 LM340AK-15 LM340AT-5.0 LM340AT-12 LM340AT-15 LM340K-5.0 LM340K-12 LM340K-15 LM340LAH-5.0 LM340LAH-12 LM340LAH-15 LM340LAZ-5.0 LM340LAZ-12 LM340LAZ-15 LM340T-5.0 LM340T-12 LM341p-5.0 LM341p-12 LM341p-15 LM342p-5.0 LM342p-12 LM342p-15 MOTOROLA DIRECT REPLACEMENT MOTOROLA FUNCTIONAL EQUIVALENT REFERENCE NUMBER LM350K LM723CH LM723CJ LM723CN LM723H LM723J LM7805CK LM7805CT LM7812CK LM7812CT LM7815CK LM7815CT LM78L05ACH LM78L05ACZ LM78L05CH LM78L05CZ LM78L12ACH LM78L12ACZ LM78L12CH LM78L12CZ LM78L15ACH LM78L15ACZ LM78L15CH LM78L15CZ LM78M05CP LM78M12CP LM78M15CP LM7905CK LM7905CT LM7912CK LM7912CT LM7915CK LM7915CT LM79L05ACZ LM79L12ACZ LM79L15ACZ LM209H LM209K LM217H LM217K LM223K MC1568G MC1568G LM237K LM250K LM309H LM309K LM317H LM317K LM317MT LM317T MC7905CK MC7912CK MC7915CK MC7905CK MC7912CK MC7915CK MC79L05ACP MC79L12ACP MC79L15ACP MC7905CT MC7912CT MC7915CT LM323K MC1468L MC1468L MC1468L MC1468L MC1468L MC1468G MC1468L MC1468L MOTOROLA DIRECT REPLACEMENT MOTOROLA FUNCTIONAL EQUIVALENT LM350K MC1723CG MC1723CL MC1723CP MC1723G MC1723L MC7805CK MC7805CT MC7812CK MC7812CT MC7815CK LM7815CT MC78L05ACG MC78L05ACP MC78L05CG MC78L05CP MC78L12ACG MC78L12ACP MC78L12CG MC78L12CP MC78L15ACG MC78L15ACP MC78L15CG MC78L15CP MC78M05CT MC78M12CT MC78M15CT MC7905CK MC7905CT MC7912CK MC7912CT MC7915CK MC7915CT MC79L05ACP MC79L12ACP MC79L15ACP RAYTHEON LM337K LM337MT LM109H LM209H LM309H RC4194DC RC4194TK RC4195NB RC4195T RC4195TK RC723DB RC723DC RC723T RM4194DC RM4194TK RM4195T RM4195TK RM723DC RM723T LM337T MC7805ACK MC7812ACK MC7815ACK MC7805ACT MC7812ACT MC7815ACT LM340K-5.0 LM340K-12 LM340K-15 MC78L05ACG MC78L12ACG MC78L15ACG MC78L05ACP MC78L12ACP MC78L15ACP MC7805CT MC7812CT MC78M05CT MC78M12CT MC78M15CT MC78M05CT MC78M12CT MC78M15CT LM109H LM209H LM309H MC1468L MC1468R MC1468L MC1468G MC1468R MC1723CP MC1723CL MC1723CG MC1568L MC1568R MC1568G MC1568R MC1723L MC1723G RCA CA3085 CA3085A CA3085AF CA3085AS CA3085B CA3085BF 377 MC1723G MC1723G MC1723L MC1723G MC1723G MC1723L REFERENCE NUMBER CA3085BS CA3085F CA3085S CA723CE C723CT CA723T CA723E MOTOROLA DIRECT REPLACEMENT MOTOROLA FUNCTIONAL EQUIVALENT REFERENCE NUMBER MC1723G MC1723L MC1723G SG2501AT SG2501J SG2501T SG2502J SG2502N SG2503M SG2503Y SG2503T SG250K SG309K SG309P SG309R SG309T SG317T SG317R SG317K SG317P SG337T SG337R SG337K SG337P SG340K-05 SG340K-06 SG340K-D8 SG340K-12 SG340K-15 SG340K-18 SG340K-24 SG3501AJ SG3501AN SG3501AT SG3501J SG3501T SG3502J SG3503Y SG3503T SG3503M SG350K SG3511T SG3511J SG3511N SG4194CJ SG4194J SG4194CR SG4194R SG4501T SG4501J SG4501N SG501AJ SG723CJ SG723CN SG723CT SG723J SG723T SG7805ACK SG7805ACP SG7805ACR SG7805ACT SG7805AK SG7805AR SG7805AT· SG7805CK MC1723CP MC1723CG MC1723G MC1723L SIGNETICS JAA723F JAA723CF JAA723CL ,...A723CN NE550A NE550L SE550L MC1723L MC1723CL MC1723CG MC1723CP MC1723CP MC1723CG MC1723G SILICON GENERAL SG109K SG109R SG109T SG117T SG117R SG117K SG123K SG137T SG137R SG137K SG140K-05 SG140K-{)6 SG140K-D8 SG140K-12 SG140K-15 SG140K-18 SG140K-24 SG1468T SG1468R SG1468J SG1468N SG150K SG1501AJ SG1501J SG1501T SG1502J SG1503Y SG1503T SG1511T SG1511J SG1568T SG1568R SG1568J SG209K SG209R SG209T SG217T SG217R SG217K SG223K SG237T SG237R SG237K LM109K MC109K LM109H LM117H LM117K LM117K LM123K LM137H LM137K LM137K LM140K-5.0 LM140K-6.0 LM140K-8.0 LM140K-12 LM140K-15 LM140K-18 LM140K-24 MC1468G MC1468R MC1468L MC1468L LM150K MC1568L MC1568L MC1568G MC1568L MC1503U MC1503U MC1563G MC1563G MC1568G MC1568R MC1568L LM209K MC209K LM209H LM217H LM217K LM217K LM223K LM237H LM237K LM237K 378 MOTOROLA DIRECT REPLACEMENT MOTOROLA FUNCTIONAL EQUIVALENT MC1468L MC1468G MC1468L MC1468L MC1403AU MC1403AU MC1403AU LM250K LM309K LM309K MC309K LM309H LM317H LM317T LM317K LM317T LM337H LM337T LM337K LM337T LM340K-5.0 LM340K-6.0 LM340K-8.0 LM340K-12 LM340K-15 LM340K-18 LM340K-24 MC1468L MC1468L MC1468G MC1468L MC1468G MC1468L MC1403U MC1403U MC1403U LM350K MC1463G MC1463G MC1463G MC1468L MC1568L MC1468R MC1568R MC1468G MC1468L MC1468L MC1468G MC1723CL MC1723CP MC1723CG MC1723L MC1723G MC7805ACK MC7805ACT MC7805ACT MC7805ACT MC7805AK MC7805AK MC7805AK MC7805CK REFERENCE NUMBER SG7805CP SG7805CR SG7805CT SG7805K SG7805R SG7805T SG7806ACK SG7806ACP SG7806ACR SG7806ACT SG7806AK SG7806AR SG7806AT SG7806CK SG7806CP SG7806CR SG7806CT SG7806K SG7806R SG7806T SG7808ACK SG7808ACP SG7808ACR SG7808ACT SG7808AK SG7808AR SG7808AT SG7808CK SG7808CP SG7808CR SG7808CT SG7808K SG7808R SG7808T SG7812ACK SG7812ACP SG7812ACR SG7812ACT SG7812AK SG7812AR SG7812AT SG7812CK SG7812CP SG7812CR SG7812CT SG7812K SG7815ACK SG7815ACP SG7815ACR SG7815ACT SG7815AK SG7815AR SG7815AT SG7815CK SG7815CP SG7815CR SG7815CT SG7815K SG7815R SG7815T SG7818ACK MOTOROLA DIRECT REPLACEMENT MOTOROLA FUNCTIONAL EQUIVALENT MC7805CT REFERENCE NUMBER SG7818ACP SG7818ACR SG7818ACT SG7818AK SG7818AR SG7818AT SG7818CK SG7818CP SG7818CR SG7818CT SG7818K SG7818R SG7818T SG7824ACK SG7824ACP SG7824ACR SG7824ACT SG7824AK SG7824AR SG7824AT SG7824CK SG7824CP SG7824CR SG7824CT SG7824K SG7824R SG7824T SG7905ACK SG7905ACP SG7905ACR SG7905ACT SG7905CK SG7905CP SG7905CR SG7905CT SG7905.2CK SG7905.2CP SG7905.2CR SG7905.2CT SG7908CK SG7908CP SG7908CR SG7908CT SG7912ACK SG7912ACP SG7912ACR SG7912ACT SG7912CK SG7912CP SG7912CR SG7912CT SG7915ACK SG7915ACP SG7915ACR SG7915ACT SG7915CK SG7915CP SG7915CR SG7915CT SG7918CK SG7918CP MC7805CT MC78M05CG MC7805K MC7805K MC7805K MC7806ACK MC7806ACT MC7806ACT MC7806ACT MC7806AK MC7806AK MC7806AK MC7805CK MC7806CT MC7806CT MC78M06CG MC7806K MC7806K MC7806K MC7808ACK MC7808ACT MC78M08ACT MC7808ACT MC7808AK MC7808AK MC7808AK MC7808CK MC7808CT MC7808CT MC7808CG MC7808K MC7808K MC7808K MC7812ACK MC7812ACT MC7812ACT MC7812ACT MC7812AK MC7812AK MC7812AK MC7812CK MC7812CT MC7812CT MC78M12CG MC7812K MC7815ACK MC7815ACT MC7815ACT MC7815ACT MC7815AK MC7815AK MC7815AK MC7815CK MC7815CT MC7815CT MC78M15CG MC7815K MC7815K MC7815K MC7818ACK 379 MOTOROLA DIRECT REPLACEMENT MOTOROLA FUNCTIONAL EQUIVALENT MC7818ACT MC7818ACT MC7818ACT MC7818AK MC7818AK MC7818AK MC7818CK MC7818CT MC7818CT MC7818CG MC7818K MC7818K MC7818K MC7824ACK MC7824ACT MC7824ACT MC7824ACT MC7824AK MC7824AK MC7824AK MC7824CK MC7824CT MC7824CT MC78M24CG MC7824K MC7824K MC7824K MC7905ACK MC7905ACT MC7905ACT MC7905ACT MC7905CK MC7905CT MC7905CT MC7905CT MC7905.2CK MC7905.2CT MC7905.2CT MC7905.2CT MC7908CK MC7908CT MC7908CT MC7908CT MC7912ACK MC7912ACT MC7912ACT MC7912ACT MC7912CK MC7912CT MC7912CT MC7912CT MC7915ACK MC7915ACT MC7915ACT MC7915ACT MC7915CK MC7915CT MC7915CT MC7915CT MC7918CK MC7918CT REFERENCE NUMBER MOTOROLA DIRECT REPLACEMENT MOTOROLA FUNCTIONAL EQUIVALENT REFERENCE NUMBER MOTOROLA DIRECT REPLACEMENT MOTOROLA FUNCTIONAL EQUIVALENT .. T.I. 1lA723CJ 1lA723CL 1lA723CN ..,.723MJ ..,.723ML ..,.A7805CKC 1lA7806CKC ..,.A7808CKC 1lA7812CKC ..,.A7815CKC ..,.A7818CKC ..,.A7824CKC 1lA78L05ACJG 1lA78L05ACLP ..,.A78L05CJG 1lA78L05CLP 1lA78L08ACJG 1lA78L08ACLP 1lA78L08CJG 1lA78L08CLP 1lA78L12ACJG 1lA78L12ACLP ..,.A78L12CJG ..,.A78L12CLP ..,.A78L15ACJG ..,.A78L 15ACLP ..,.A78L15CJG ..,.A78L15CLP ..,.A78M05CKC 1lA78M05CKD ..,.A78M05CLA ..,.A78MOSCKC 1lA78MOSCKD 1lA78MOSCLA 1lA78M08CKC 1lA78M08CKD 1lA78M08CLA 1lA78M12CKC 1lA78M12CKD 1lA78M12CLA ..,.A78M15CKC 1lA7815CKD ..,.A78M15CLA MC1723CL MC1723CG MC1723CP MC1723L MC1723G MC7805CT MC7806CT MC7808CT MC7812CT MC1715CT MC7818CT MC7824CT MC78L05ACG MC78L05ACP MC78L05CG MC78L05CP MC78L08ACG MC78L08ACP MC78L08CG MC78L08CP MC78L12ACG MC78L12ACP MC78L12CG MC78L12CP MC78L15ACG MC78L15ACP MC78L15CG MC78L15CP MC78M05CT MC78M05CT MC78M05CG MC78M06CT MC78M06CT MC78MOSCG MC78MOSCT MC78M08CT MC78M08CG MC78M12CT MC7812CT MC78M12CG MC78M15CT MC78M15CT MC78M15CG 1lA78M2OCKC IlA78M2OCKD 1lA78M2OCLA ..,.A78M24CKC 1lA78M24CKD 1lA78M24CLA ..,.A7905CKC 1lA7905.2CKC ..,.A790SCKC 1lA7908CKC 1lA7912CKC 1lA7915CKC 1lA7918CKC 1lA7924CKC IlA79M05CKC 1lA79M06CKC 1lA79M08CKC 1lA79M12CKC ..,.A79M15CKC 1lA79M24CKC LM109LA LM117LA LM209LA LM217KC LM217KD LM217LA LM309LA LM317KC LM317KD LM317LA LM340KC-5 LM340KC-6 LM340KC-8 LM340KC-12 LM340KC-15 LM340KC-18 LM340KC-24 TL494CJ TL494CN TL494MJ TL495CJ TL495CN TL495MJ TL7805ACKC 380 MC78M20CT MC78M20CT MC78M2OCG MC78M24CT MC78M24CT MC78M24CG MC7905CT MC7905.2CT MC7906CT MC7908CT MC7912CT MC7915CT MC7918CT MC7924CT MC7905CT MC7806CT MC7908CT MC7912CT MC7915CT MC7924CT LM109H LM117H LM209H LM217K LM217H LM217H LM309H LM317T LM317T LM317H LM340K-5.0 LM340K-S.O LM340K-8.0 LM340K-12 LM340K-15 LM340K-18 LM340K-24 TL494CJ TL494CN TL494MJ TL495CJ TL495CN TL495MJ MC7805ACT APPENDIX A SWITCHMODE POWER TRANSISTOR APPLICATION SELECTOR GUIDE For line-operated SWITCHMODE power supplies (20 to 50 kHz, 40 to 3200 watts), this guide offers the power supply design engineer an easy way to identify those Motorola SWITCHMODE Transistors most ideally-suited for his particular application. To use the five tables in this guide, the designer must first: 1. Determine which of five circuits he will be using (i.e., full-bridge, halfbridge, push-pull, forward or ftyback). 2. Determine which of three line voltages he will be using (i.e., 120, 220, or 380 Vac). 3. Determine the output power capability needed by his design (the table covers the area of 40 to 3200 watts). Tables 1 through 3 list devices by VCEO (sus) for use in bridge circuits at either 120, 220 or 380 volts. Tables 4 and 5 list the same devices by VCEV for use in the push-pull, forward and ftyback circuits at either 120 or 220 volts. Within each table, the devices are grouped by the output power capability of that circuit, and the equivalent operating current level is also noted. 381 TABLE 1 CIRCUIT: HALF AND FULL* BRIDGE LINE VOLTAGE: 120 VRMS DEVICE VCEO RATING ;;.200 V Clrcun Rating Output Pow.... Metal-To-204**, TO-86 Plastic-To-Z20AB, TO·126 Darlington-To-204** Rated IC(OP~ Device (Watts) (Amps Type YCEO (Yolts) 40 1 2N6233 2N6421PNP 2N6078 2N3584 2N6077 2N6234 2N3585 2N6212PNP 2N6422PNP MJ4360 2N6235 2N6213PNP MJ4361 225 250 250 250 275 275 300 300 300 300 325 350 400 MJE13002 300 80 2 2N5838 2N5839 250 275 MJE13004 300 120 3 2N6306 MJ6502PNP 2N6307 2N6542 MJ4380 MJ4400 2N6308 MJ4381 MJ4401 250 250 300 300 300 300 350 400 400 2N6497 250 2N6498 2N6499 300 350 Device Type RatedYCEO RatedYCEO (Yolts) Device Type (Yons) MJ10006 350 MJ10004 350 20 MJ10015 MJ10022 400 350 30 MJ10020 MJ10021 200 250 200 5 2N6544 MJ13014 MJ6502PNP 300 350 250 MJE13006 MJE5850PNP MJE5851PNP 300 300 350 320 400 8 10 MJ13014 2N6249 MJ13330 MJ13331 2N6250 2N6546 2N6251 MJ13332 350 200 200 250 275 300 350 350 MJE13008 300 800 1200 "NOTE: Power output ratings are for half-bridge circuit configurations, multiply by 2 for full-bridge. *'Formerly TO-3 382 TABLE 2 Clrcun RatIng Output Power* (Watts) ~OP~ (Amps CIRCUIT: HALF AND FULL· BRIDGE LINE VOLTAGE: 220 VRMS DEVICE VCEO RATING ;;.400V Darlington-T0-204·· Metal-T0-204", T~ Plastle>-TO-220AB, To-l26 Rated Device Rated VCEO Rated VCEO VCEO (Vons) Device Type (Volts) (Vons) Device Type Type 80 1 MJ4361 400 MJE13003 400 160 2 MJ4381 400 MJE13005 400 240 3 2N6543 MJ4401 400 400 400 5 2N6545 MJ6503PNP MJ13015 400 400 400 MJE13007 MJE5852PNP 400 400 MJ1OO07 400 MJE13009 400 MJ10013 550 MJ10005 MJ10008 MJ10009 MJ10013 MJ10014 400 450 500 550 600 MJ1oo23 MJ10015 MJ10016 400 400 500 640 8 MJ13333 400 800 10 2N6547 MJ13333 MJ13334 MJ13335 40 400 450 500 1600 20 *NOTE: Power output ratings are for half-bridge circuit configurations, multiply by 2 for full-bridge. **Formerly T0-3 TABLE 3 Clrcun Rating Output Power" IC(OP~ (Watts) (Amps 240 2 360 3 480 4 600 5 1200 10 CIRCUIT: HALF AND FULL· BRIDGE LINE VOLTAGE: 380 VRMS DEVICE VCEO RATING ;;.600V MetaI-T0-204··, T~ Plastle>-TO-220AB, TO-126 Darlington-TO-204·· Rated Device Rated VCEO Rated VCEO VCEO (Volts) Type (Vons) Device Type Device Type (Volts) MJ8500 700 MJ12oo2 750 MJE12oo7 750 MJ8501 800 700 MJ8502 MJ12003 750 MJ8503 800 MJ1oo11 750 700 MJ12004 MJ8504 MJ12oo5 MJ8505 700 750 800 MJ1oo14 *NOTE: Power output ratings are for half-bridge circuit configurations, multiply by 2 for full-bridge. ""Formerly TO-3 383 600 TABLE 4 CIRCUIT: FORWARD, PUSH-PULL" AND FLYBACK" LINE VOLTAGE: 120 VRMS DEVICE VCEV RATING ;;;.450 V Circuit Rating Metal-T()"204"-, TO-66 Output (Watts) (Amps IC(OP~ Device Type Rated VCEV (VoltS) 40 1 2N3585 2N6422PNP 2N6423PNP 2N4240 450 450 450 450 80 2 120 3 2N6306 2N6307 2N6542 2N6308 2N6543 200 5 MJ6503PNP 2N6544 2N6545 320 8 400 10 800 20 Power MJ13332 MJ13333 MJ13334 MJ13335 2N6546 Plastic-TO-220AB, TO-l26 Device Type IRsted VCEV Rated VCEV Volts (Volts) Device Type MJE13002 MJE13003 600 700 MJE13004 MJE13005 600 700 500 600 650 700 850 2N6499 450 450 650 850 MJE5852PNP MJE5740 MJE13006 MJE5741 MJE13007 MJE5742 450 600 600 700 700 800 MJE13008 MJE13009 600 700 450 500 550 600 650 Dsrllngton-TO-,204-- MJ10005 MJ10007 MJ10012 450 500 550 MJ10004 MJ10005 MJ10008 MJ10009 MJ1000B MJ10014 450 500 650 750 650 700 MJ10009 MJ10015 MJ10016 750 600 750 -NOTE: Power output ratings are for forward converter configurations (one transistor). Multiply by 2 for push-pull circuits and divide by 2 for flyback configurations. -'Formerly TO-3 384 TABLES CIRCUIT: FORWARD, PUSH·PULL* AND FLYBACK* LINE VOLTAGE: 220 VRMS DEVICE VCEV RATING ;;;,850 V Circuit Rating MetaI-TO·204**, TO-66 Output Power" (Watts) (Amps IC(OP~ Device Type Rated VCEV (Vons) 160 2 MJ8500 MJ8501 MJ12002 1200 1400 1500 240 3 2N6543 MJ8502 MJ8503 MJ12003 850 1200 1400 1500 320 4 MJ12004 1500 400 5 2N6545 MJ8504 MJ8505 MJ12005 850 1200 1400 1500 560 7 MJ12010 950 800 10 2N6547 850 Plaatlo-TO·220AB, TO·126 Device Type MJE12007 Darlington-TO·204** Rated VCEV Rated VCEV (Volts) Volts Device Type 1500 MJ10011 1500 -NOTE: Power output ratings are for forward converter configurations (one transistor). Multiply by 2 for push-pull circuits and divide by 2 for flyback configurations. --Formerly T0-3 385 386 APPENDIXB MOTOROLA SWITCHMODE RECTIFIERS FOR SWITCHING POWER SUPPLIES 387 MOTOROLA SWITCHMODE INPUT RECTIFIERS Total Supply Power Standard Recovery for Line Voltage Operation Typical Circuit Input Current Flyback (Ringing-Choke) 10 1.0 A 400 V 1.0 A 1.S A 2.0 A MRS04 1NS404 MDA204 3.0A 3.0 A 2.0 A 2.0A MRS04 1NS404 MDA204 3.0A 3.0A 2.0A 3.0A MRS04 1NS404 MDA970AS 3.0 A 3.0A 4.0A 6.0A MR7S4 1N1204,A,B,C MR1124 MDS804 6.0 A 12 A 12 A 8.0 A 12 A 1N1204,A,B,C MR1124 MDA1204 MR2004S 12 A 12 A 12 A 20A 2SA MDA2S04 MDA3S04 1N1183,A 2S A 3SA 40A Output Rectifier sow 7SW Basic Forward Converter Output Output Rectifier" un~ ?"I I: +IInput ~ Input Rectifier 100W / Filter Power Inverter II~~C Output ~I Control Circuitry Basic Half-Bridge Configuration 2S0W Output Filter = t Output r- - - , RectifierL _ _ _ J "---""-J,+-t+-1-fi. :;.- -1 I Power I Input Inverter 1 I Rectifier '--~--t-::._J I 1000 W Line, ~~---j----'+t--_'-----1r I -_ _---Jlnput~ T ~: :I DC Output Control Circuitry 2S00W + Full-Bridge and Push-Pull 388 VR 1N4004 MDA104A MDA920A6 <1.0 A 10 W Suggested Devices Type MOTOROLA SWITCHMODE OUTPUT RECTIFIERS Schottky for 5.0 V Outputs Output Current Fast Recovery for >5.0 V Outputs Suggested Devices Type 10 VR 1.0-2.0 A 1N5818 1N5821 MBR330M MBR330M 1N5824 1.0 A 3.0A 3.0 A 3.0 A 5.0A 30 V 30V 30V 30V 30V 5.0-10 A 1N5827 MBR1530 1N5830 1N6095 15 A 15 A 25A 25A 30 V 30V 30V 30V 10-15 A 1N5830 MBR2535 5041 MBR3535 25A 25A 30A 35A 8.0-16 A 1N5827 MBR1530 1N5830 1N6095 MBR3035CT Output Current Suggested Devices Type 10 VR 1N4934 1.0 A 100 V 0.5-1.5 A 1N4934 MR851 MR831 MR801 1.0 1.0 3.0 3.0 30V 35 V 35 V 35 V 1.5-2.5 A MR851 MR821 MR831 MR801 3.0A 5.0 A 3.0A 3.0A 15 A 15 A 25A 25A 30A 30 V 30V 30V 30 V 35 V 2.0-2.5 A 1N4934 MR851 MR801 1.0 A 3.0A 3.0 A 10-20 A 1N5827 MBR1530 1N5830 1N6095 MBR3035CT 15 15 25 25 30 A A A A A 30V 30 V 30 V 30 V 35 V 2.0-2.5 A 1N4934 MR851 MR801 1.0 A 3.0A 3.0A 30-50 A 1N5830 5041 1N6095 MBR3535 MBR3035CT 25 A 30A 25A 35 A 30 A 30V 35 V 30 V 35 V 35 V 2.0-8.0 A 1N4934 MR851 MR821 1N3880,A MOA2501FR 1.0 A 3.0 A 5.0 A 6.0 A 25A 200 A 5051 MBR6035 MBR7535 1N6097 (IN PARALLEL) 60 60 75 50 A A A A 35 V 35 V 35 V 30V 40A 1N3900 1N3910 MOA3501FR 20 A 30 A 35 A 60 60 75 50 A A A A 35 V 35 V 35 V 30V MR871 50 A 500 A 5051 MBR6035 MBR7535 1N6097 (IN PARALLEL) <0.5 A 100 A 389 A A A A ~ , FURTHER INFORMATION ON SWITCHING REGULATORS 1. "100 kHz PET Switcher," R. Haver, Power Conversion International, April 1982. 2. "Switching and Linear Power Supply," Power Converter Design, Abraham 1. Pressman - Hayden Book Company, 1977. 3. "Power Darlington Load Line Considerations," R. J. Haver, Motorola AN-786, April 1980. 4. "The Effect of Emitter-Base Avalanching on High Voltage Power Switching Transistors," A. Pshaenich, Motorola AN-803, February 1980. 5. "A Symmetry Correcting Circuit for Use with the MC3420," H. Wurzburg, Motorola EB-66A, January 1981. 6. "New ICs Perform Control and Ancillary Functions in High Performance Switching Supplies," R. Suva and R. J. Haver, Motorola EB-78, August 1981. 7. "Half-Bridge Switching Power Supplies," R. Suva and R. J. Haver, Motorola EB-86, June 1980. 8. "Flyback Switching Power Supplies," R. Suva and R. J. Haver, Motorola EB-87, February 1981. 390 ;. MOTOROLA Semiconductor Products Inc. po. BOX 20912 . PHOENIX, ARIZONA 85036 . A SUBSIDIARY OF MOTOROLA INC 10639-4 PRINTED IN liSA 6-82 lHPERIAL LlnlO C06082 27 , Sao


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