1987_SGS_Motion_Control_Application_Manual 1987 SGS Motion Control Application Manual
User Manual: 1987_SGS_Motion_Control_Application_Manual
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Motion Control Application Manual January, 1987 TABLE OF CONTENTS Page SGS IN THE WORLD 4 INTRODUCTION 6 PRODUCT SELECTOR GUIDE 8 ALPHANUMERICAL INDEX 13 APPLICATION NOTES 21 DATASHEETS: - Integrated circuits - Discrete Power - GS- D200 311 PACKAGES 1135 SGS OFFICES 1151 3 SGS IN NORTH AMERICA WALTHAM (MA) • f-L-e ~.-,-,POUGHKEEPS1E (NY) ~ HAUPPAUGE (NY) FT .LAUDERDALE (FL) SGS IN ASIA/PACIFIC * HEADQUARTERS • SALES OFFICES ... FACTORIES • DESIGN CENTERS 5 is used for the VB010 self protected switch which features a 400V Power Darlington capable of 10A output current with built-in protection circuits. tion you'll need to use them. The Motion Control Application Manual also contains a selection of SGS' innovative power supply products which will be useful in your SGS has also kept ahead in POWER MOS system. transistors by exploiting high density cell structures. The SGSP322HD has a reduced chip area but equal overall performance to the original SGSP322 so offers a cost reducDependable Delivery tion for the user. Advanced technology and innovation are just two of the reasons for SGS'remarkable growth performance. The third is manufacturing science - the ability to produce advanced products in high volumes, dependably, and with competitive quality & reliability. Just for bipolar linear and mixed bipolar /MOS ICs SGS has four 5" wafer fabs - in France, Italy and Singapore. Another two state-of-the-art 5" wafer fabs are dedicated to power transistor production. In addition, the companty has highlyautomated assembly facilities in Italy, France, Malta, Malaysia and Singapore. SGS also has local design centers in all major semiconductor markets - USA, England, France, West Germany, Singapore and Italy - to speed the development of new products to satisfy the special needs of your application. And a worldwide network of sales offices and distributors means that SGS technology is never far away_ TO-240 - The unique SGS combination of advanced chip technology in a truly "user friendly" package, gives the solution to meet all high power system requirements. Moving up in power, the SGS150MA010D1 isolated TRANSPACK module containing SGS POWER MOS transistors is designed for high switching speed DC motor control applications. On resistance is as low as O.009D. and the easy drive and rugged DMOS technology make this module ideal for high power applications. These advances do not stop with silicon technology, SGS's established expertise in packaging has led to the recent introduction of a fully isolated package for power transistors. Used in place of the SOT-93 (TO-218), the ISOWATT218™ provides guaranteed isolation of 4k V DC and compliance with VDE specifications for creepage distance and clearance in electrical equipment. New diffusion facilities give SGS the advantage in. Service, Quality and cost. Sta.te-,of-the:..art 5" wafer fabs are used for both linear' ICsand power transistors. All of these products are included in this book, along with the application informa7 PRODUCT SELECTOR Applications DC MOTORS f)) (Integrated Circuits) Type and Functions L290 - Tachometer Converter L291 - 5 Bit D/A Converter and Position Amplifier L292 - Switch-Mode Driver for DC Motors L 149 - 4A Linear Driver L 165 - 3A Power Operational Amplifier L272/M - Dual Power Operational Amplifiers L2720/2 - Low Drop Dual Power Operational Amplifiers L293/E - Push-Pull Four Channel Drivers L293C - Push-Pull Four Channel/Dual H-Bridge Driver L293D - Push-PUll Four Channel Driver With Diodes L298N - Dual Full-Bridge Driver L9350 - Low Saturation Driver TDA7272 - Full Bridge DC Motor Regulator TDA8115 - Dual Motor Driver DISPLAYS M5450/1 - Led Display Drivers M5480/81/82 - Led Display Drivers L3654S - Printer Solenoid Driver L60 1/2/3/4 - Darli ngton Arrays ULN2001A/2A/3A/4A - Seven Darlington Arrays ULQ2001 R/2R/3R/4R - Seven Darlington Arrays SPECIAL FUNCTIONS AM26LS31 - Quad High Speed Differential Line Driver AM26LS32/3 - RS422 and RS423 Quad Differential Line Rec~ivers MC1488 - RS232C Quad Line Driver MC1489/A - Quad Line Receiver DAC0806n/8 - 8 Bit D/A Converters AM6012/A - 12 Bit High Speed Multypling D/A Converters L6570A/B - 2-Channel Floppy Disk Read/Write Circuits POWER SUPPLIES L200 - Adjustable Voltage and Current Regulator L296/P - High Current Switching Regulators L387A - Very Low Drop 5V Regulator L4901/2/3/4 - Dual 5V Regulators with Reset L4920/1 - Very Low Drop Adjustable Regulators L4941 - Very Low Drop 1A Regulator L4960/2 - Power Switching Regulators SG 1524/1525/1527/2524/2525/2527/3524/3525/3527 - Regu Iati ng Pu Ise width modulator TDA4601 - Switch-Mode Power Supply Controller TDA8130/2 - Current Mode PWM Controllers TL7700 series - Supply Voltage Supervisors UC1840/2840/3840 - Programmable, Off-Line, PWM Controllers UC1842/3/4/5 - UC2842/3/4/5 - UC3842/3/4/5 - Current Mode PWM Controllers I 14 I -Tl-10Kn. The oscillator provides pulses to set the two flipflops, which in turn cause the outputs to activate the power actuator. Once the outputs have been activated the current in the load starts to increase, limited by the inductive characteristic of the load. CURRENT CONTROL LOGIC In these two circuits, the L6506 is used to sense and control the current in each of the load wind- Fig. 1 - Application circuit for Bipolar 2 phase stepper motor ·'W L6505 LIS CC 4d RESET S ~ \I II 6 12 RI 7.5K 1~2 2K 7 13 01 814 02 2 03 OSC Q SYNC 17 I °tJ REF2 1'1 13 16 REFI VSENSE2 RIC GND I 9 ENABLEB 5 INPUTI 7 INPUT2 12 10 INPUT3 12 INPUT4 II 04 VSENSEI - " 9 VSS VS ENABLE A 10 I 15 R4" L298N 01 - OUTPUT I ,0:' , 03 - , 04- 'IN493~ 2 ~ OUTPUT2 3 OUTPUn OUTPUT4 SENSI SENS2 I 15 GNO S 13 ~ 14 01 r-0~ r-0~ ,...o~ r- IN4935 R')" "-....r CpA R3 IK __C3" ..I..C2" - ... RSI 0.5 RS2 0.5 • OPTIONAL COMPONENTS CI .1.. 4 .7NFT .L 59 - 342 57 Fig. 5 - Synchronizing multiple devices the voltage across the motor during the recirculation time is much less than the power supply voltage. Figure 4 shows the ripple current for bipolar motor applications using the L6506 and the L298. Vee When implementing a half step drive, both outputs of the L6506 will be low during the half step of one phase. This means a very long time is required for the current in the "off" winding to decay when driving bipolar motors. RIC :c Alternately, the power stage (L298) may be inhibited to put the output in the state and achieve a faster current decay. OSC L6505 SYNC MASTER Since separate Vref inputs are provided for each channel, each of the loads may be programmed independently allowing the device to be used to implement microstepping or applications with different peak and hold currents. In this type of application, changing the reference voltage (V ref ) will change the. load current, effectively implementing a transconductance amplifier. RIC OSC L6505 SYNC SLAVE 5-9345 Fig. 4 - Ripple current in Bipolar motors In many applications the reverse recovery current of the free wheeling diodes and of parasitic elements in the power stage will flow through the sensing resistor in addition to the load current. Also there is sometimes noise generated in the system when the power stage is switched on. These two sources of error can fool the current limiting stage and make it appear to operate at a subharmonic of the desired frequency. With the proper selection of the oscillator components this behavior can be avoided. SYNCHRONIZING MULTIPLE DEVICES Ground noise problems in multiple configurations can be avoided by synchronizing the oscillators. This may be done by connecting the sync pins of each of the devices with the oscillato r output of the master device and connecting the RIC pin of the unused. oscillators to ground as shown in Figure 5. The devices may be synchronized to external circuits by applying synchronizing pulses to the sync pins. It should be noted, however, that the input pulse sets the minimum on time of the outputs and will therefore set a minimum output average current. The design of the L6506 is such that the flipflops used in the device are set dominant so that whenever the sync input is low the Q output of the flip-flop will be high even if the reset is applied by the comparator at the same time. This characteristic of the flip-flops can be used to make the current sensing immune to the recovery currents and noise spikes that occur when the power devices switch. If the sync pulse is longer than the turn on delay time of the power stage, as shown in Figure 6, these two sources of errors will be ignored. Fig. 6 - Load current and sync pulse SELECTING THE OSCILLATOR COMPONENTS When selecting the values for the external components for the oscillator one of the primary considerations is the operating frequency. In addition there is another important consideration for these components. 59 HIGH-POWER, DUAL-BRIDGE ICs EASE STEPPER- MOTOR-DRIVE DESIGN In addition to simplifying design problems, a family of dedicated chips improves steppermotor drive-circuit reliability by significantly reducing the component count. The L293, L293E and L298N dual-bridge ICs (see box, "Inside the dual-bridge ICs") significantly reduce the problems encountered in the design of stepper-motor drive circuitry. They can, for example, simplify the design and increase the effi- ciency of constant--current choppers. And with a single chip replacing the transistors and predriver stages, circuit performance improves. Best of all, the devices have applications in complex as well as basic driver networks. Fig. 1 - The simplest stepper-motor drive technique is the basic L/R configuration. Adding series resistors and raising the supply to make an L/4R drive improves torque at high steps rates but reduces efficiency, LOGIC SUPPLY 6V(24V) 4 x 1N4935 A 3 OUT, IN12 200130mH B I'C OR TRANSLATOR LOGIC 6 OUT, 2·PHASE BIPOLAR STEPPER MOTOR (300 mA/PHASE) C 11 OUT, IN,10 EN.9 200/30mH D 14 OUT, IN,15 L293 4 x 1N4935 4,5, 12,13 NOTES: ~1?~C4R~~~rJl ~gg~~~~JJ~W~b~200 nSEC. 5-9325 61 IN SERIES WITH EACH WINDING AND RAISE SUPPLY VOLTAGE TO 24V. energized winding opposes the efforts of the next winding in sequence,partially cancelling the torque. You can minimize this effect by disabling a bridge only when the winding it drives is turned off; because the /:;. if/:;. t of an inductor equals E/L, disabl ing the bridge accelerates the current decay. This action discharges the winding's stored energy through its supply and maintains the terminal voltage Eat Vs plus two diode drops. If you were to leave the bridge enabled, the current would flow to ground through one diode and one transistor, and it would lower the terminal voltage. This scheme doesn't apply with drives with two phases on because no winding ever de-energizes. MULTIPLE SUPPLIES BOOST PERFORMANCE A dual-level supply also improves the performance of a basic L/R circuit. A high supply voltage yields good torque characteristics when the motor is running. A lower-than-rated voltage provides some holding torque when the motor is at rest, thereby saving power when the motor is idle. Fig. 2 shows a suitable voltage-switch circuit. Rx sets the holding current, which can be low because a permanent magnet or hybrid stepper motor provides some holding torque at zero current. However, make certain the L293's motor-supply input never goes below the logic-supply voltage. While there's no danger of damaging the device, it's impossible to drive the output transistors correctly under such conditions. Fig. 2 - Switching the supply to a lower voltage when the motor is idle saves current without compromising driving power 24V The dual bridge's enable inputs offer a means of extending the chip's flexibility. For example, you can connect them directly to the logic supply - no resistors are needed - to enable the ch ip permanently. As an alternative, use the enable inputs to disable the motor during the power-on reset sequence. lk lN4935 ... lN4935 ....--II~ -C::J--ol0V In wave-drive and half-step modes, use the enable inputs to increase torque at high speeds. When a winding de-energizes, flux collapse is a function of the current-decay rate. During this decay, the de- 5-9335 Fig. 3 - Maintaining a constant-average phase current this fixed-ripple chopper provides improved performance and efficiency V REF controls the phase current 5V 24V t ? T A 3.3k IN, ~ c L(r .3 IN, IN, EN, 1~ 9rt- 8 r OUT2 l.5M 1~3j LfL- l 370180 mH 19~ l/L, L293E 17 14 ~.6.'5.'6 .... 10k 5 18 OUT. 7 .... ~2 4 .... -.:. _ 1.5M 10k 7~5j 10k VAEF ~6 5V 2·PHASE MOTOR (280 rnA/PHASE) 13 OUT l 12 11 IN, j 37 nfBO mH BIPOLAR STEPPER 3.3k lN4148- l lN4148 ~ ~ 1 EN. lN4148 5V 3 OUT I 2 ~ lN4148 4 x lN4935 lOV s 20V sa 1k ~£l 51 I 1 63' J .,. 1 .,. 5-9336 4 x lN4935 Often a }J.C controls the translator, setting the direction line and providing a pulse for each step. Software is thus simplified, and if you use a programmed interrupt scheme, the }J.C is free to handle other tasks. Fig. C describes an ab· sOlute-positioning routine for a step with a direction-control translator; Fig. 0 outlines how programmed timer interrupts are used to relieve the burden on the }.IC. Two special cases call for hardware translation. The first is in a system for which you have already designed in control circuitry to provide step and direction signals. The second case involves single-quantity and small-run applica· tions, in which the cost of a few ICs is a small price to pay for simplified software. Fig. C - For use with a hardware translator this a absolute·positioning routine sets the direction line and sends the appropriate number of step pulses. NOTES: ENTER WITH OESIRED POSITION CURRENT POSiTiON IS IN REGISTER OR MEMORY LOCATION YES NO 5-9333 Fig. D - To set a motor step rate, used programmed timer interrupts in place of software timing loops. TIMER INTERRUPT SERVICE 5-9334 65 Fig. 5 - A special translator-chopper control circuit cuts the drivers components count to the minimum 5V 4 x MR851 12 CW/CCW 4 A 5 iNHT 6 B STEP 19 HALF/FULL o--F~--"'TRANSLATOR 20 RESET CONTROL ENABLE SYNC 11 2·PHASE BIPOLAR STEPPER MOTOR 7 C 10 0-+'--..... 4 x MR851 5V 0.5 0.5 L297 5-9338 CONTROLLER IC REDUCES COMPONENT COUNT to a dual bridge. External component requirements are minimal: and RC network to set the chopper frequency and a resistive divider to establ ish the comparator reference voltage (V ref). If you're using a hardware translation and constantcurrent choppers, you can further reduce the component count by using a controller chip such as the L297 - a 20-pin DIP that houses a translator and a dual fixed-frequency chopper circuit. Under the control of step and direction inputs, the L297 generates normal, wave-drive and half-step sequences. To accommodate motors with a phase current as great as 3.5A, replace the single dual-bridge IC with two devices configured in parallel (input to input, enable to enable, etcho form a single bridge. It's extremely important that you pair the half bridges - 1 with 4 and 2 with 3 - to ensure optimum current sharing. As shown in Fig. 5, the controller connects directly Reprinted from EDN. 11/24/83 © 1986 Cahners Publishing Company Division of Reed Publishing USA. 67 INTRODUCING THE L297 STEPPER MOTOR CONTROLLER The L297 integrates all the control circuitry required to control bipolar and unipolar stepper motors. Used with a dual bridge driver such as the L298N forms a complete microprocessor-to-bipolar stepper motor interface. Unipolar stepper motor can be driven with an L297 plus a quad darlington array. This note describes the operation of the circuit and shows how it is used. The L297 Stepper Motor Controller is primarily intended for use with an L298N or L293E bridge driver in stepper motor driving applications. L297 and a special version called L297A. The L297 A incorporates a step pulse doubler and is designed specifically for floppy-disk head positioning applications. It receives control signals from the system's controller, usually a microcomputer chip, and provides all the necessary drive signals for the power stage. Additionally, it includes two PWM chopper circuits to regulate the current in the motor windings. ADVANTAGES The L297 + driver combination has many advantages: very few components are required (so assembly costs are low, reliability high and little space required), software development is simplified and the burden on the micro is reduced. Further, the choice of a two-chip approach gives a high degree of flexibility - the L298N can be used on its own for DC motors and the L297 can be used with any power stage, including discrete power devices (it provides 20mA drive for this purpose). With a suitable power actuator the L297 drives two phase bipolar permanent magnet motors, four phase unipolar permanent magnet motors and four phase variable reluctance motors. Moreover, it handles normal, wave drive and half step drive modes. (This is all explained in the section "Stepper Motor Basics"). Two versions of the device are available: the regular 5V Fig. 1 - In this typical configuration an L297 stepper motor controller and L298 dual bridge driver combine to form a complete microprocessor to bipolar stepper motor interface. r !lTEP CLOCK HALF/FULL CHOPPER RATE I ~TEP DIRECTION MCU A PHA~E B rr~'" PHA5E C ENA.BLE C.tl~P~E.£I..!'fQD.E PHA~E PHA,5E 0 _• __ H~~E____ STEPPER MOTOR L298N WINDINGS INHIBIT 1 L291 INHIBIT 2 RESET SENSE 1 '- SENSE2 1 " LOAD - ... CURRENT SENSE RESISTORS CURRENT PROGRAM ... 69 . ~ 5-5936 energized but in the opposite sense). This sequence is known as "one phase on" full step or wave drive mode. Only one phase is energized at any given moment (figure 4al- Fig. 3 - Greatly simplified, a bipolar permanent magnet stepper motor consist of a rotating magnet surrounded by stator poles as shown. The second possibility is to energize both phases together, so that the rotor always aligns itself between two pole positions. Called "two-phase-on" full step, this mode is the normal drive sequence for a bipolar motor and gives the highest torque (figure 4b). A The third option is to energize one phase, then two, then one, etc., so that the motor moves in half step increments. This sequence, known as half step mode, halves the effective step angle of the motor but gives a less regular torque (figure 4c). 0-+-.11// For rotation in the opposite direction (counterclockwise) the same three sequences are used, except of course that the order is reversed. As shown in these diagrams the motor would have a step angle of 90°. Real motors have multiple poles to reduce the step angle to a few degrees but the number of windings and the drive sequences are unchanged. A typical bipolar stepper motor is shown in figure 5. B Fig. 4 - The three drive sequences for a two phase bipolar stepper motor. Clockwise rotation is shown. Fig. 4a - Wave drive (one phase on) A- A+ ~ ~ "' ~ e ° ~ ° '/ B- B+ 5-5952 Fig. 4b - Two phase on drive B- B+ B+ B~_595J Fig. 4c - Half step drive A+ O~O owe B- A+ AO -~+ ~+ y-e ~e B- BO A- -ft:\+ ~e B+ 5-5938 71 therefore the sequence generated depends on the state of the translator when fu II step mode is selected (the HALF/FULL input brought low). The output waveforms for this sequence are shown in figure 10. Note that two other signals, INH1 and TNH2 are generated in this sequence. The purpose of these signals is explained a little further on. The full step modes are both obtained by skipping alternate states in the eight-step sequence. What happens is that the step clock bypasses the first stage of the 3-bit counter in the translator. The least significant bit of this counter is not affected Fig. 8 - If fu II step mode is selected when the translator is at any odd-numbered state we get the two-phaseon full step sequence shown in figure 11. By contrast, one-phase-on full step mode is obtained by selecting full step mode when the translator is at an even-numbered state (figure 12). The L297 contains translator (phase sequence generator), a dual PWM chopper and output con trollogic. A INHI B C iNH2 D HALF IFULL STEP .......- - - - f - U ENABLE .......- - - - f - O CONTROL DIRECTION (CW/CCW) 0- - +---+--0 SYNC HOME GND Fig. 9 - The eight step master sequence of the translator. This corresponds to half step mode Clockwise rotation is indicated. woo. 1001 0001 0101 1 8 HOME 0100 SENS 2 OSC. Fig. 10- The output waveforms corresponding to the half step sequence. The chopper action in not shown. 4 6 8 4 S CLOCK L A 1000 2 Vr., SENS 1 B 6 0010 C 7 D --, r- 0110 INH 1 INH 2 U U U5-!t841 73 Fig. 13 - When a winding is switched off the inhibit input is activated to speed current decay. If this were not done the current would recirculate through D2 and Q4 in this example. Dissipation in Rs is also reduced. Vs r-,p-+--------I-c., ~--,o--+-4-------(J B INHI 5-5945 SENSI Rs I ..J! DRIVE CURRENT-·-·-~ RECIRCULATION - - - - - . . In th is case when the voltage across Rs reaches V REF the chopper flip flop is reset and i1ifR1 activated (brought low). INH1, remember, turns off all four transistors therefore the current recirculates from ground, through D2, the winding and D3 to V s' Discharged across the supply, which can be up to 46V, the current decays very rapidly (figure 18). on this pin (figure 19). Subsequent L297s do not need the oscillator components and use SYNC as a clock input. An external clock may also be injected at this terminal if an L297 must be synchronized to other system components. The usefulness of this second faster decay option is fairly obvious; it allows fast operation with bipolar motors and it is the only choice for unipolar motors. But why do we offer the slower alternative, phase chopping? Fig. 18-lnhibit chopper waveforms. Winding AB is energized and CONTROL is low. A The answer is that we might be obliged to use a low chopper rate with a motor that does not store much energy in the windings. If the decay is very fast the average motor current may be too low to give an useful torque. Low chopper rates may, for example, be imposed if there is a larger motor in the same system. To avoid switching noise on the ground plane all drivers should be synchronized and the chopper rate is therefore determined by the largest motor in the system. B CHOP CHOP iN'H1 SENSE RESISTOR CURRENT Multiple L297s are synchronised easily using the SYNC pin. This pin is the squarewave output of the on-chip oscillator and the clock input for the choppers. The first L297 is fitted with the oscillator components and outputs a squarewave signal LOAD CURRENT FLIP FLOP RESET 77 -------- t;;.s~ ;CAV S_~946 Fig. 21 - This typical application shows an L297 and L298N driving a bipolar stepper motor wIth phase currents up to 2A 36V R 12 A 4 8 C 0 iNHi iiiH2 10 STEPPER MOTOR WINDINGS L298N 12 6 11 15 SENSEI SENSE 2 RSI RS2 RS1 RS2 = 0.5.n 01 to 08 = 2 Fast Diodes VF';; 1,2V @ I = 2A trr';; 200 ns emitter connections which are connected to sensing resistors (figure 221. Since the chopper acts on the inhibit lines, four AND gates must be added in this application. made with discrete transistors. For currents up to 3.5A two L298N's with paralleled outputs may be used. For unipolar motors the best choice is a qU!ld darlington array. The L702 can be used if the choppers are not required but an L7150 or L7180 is preferred. These quad darlingtons have external Also shown in the schematic is a zener diode in series with the suppression diodes. This serves to increase the voltage across which energy stored in Fig. 22 - For unipolar motors a quad darlington array is coupled to the L297. Inhibit chopping is used so the four AND gates must be added. vs----------------~r_~--------~--------~--------_. A B L-'0'--~r_-----J'4 ~----------------------- SENSI 79 SENS 2 PIN FUNCTIONS - L297 (continued) NAME 7 C 8 FUNCTION Motor phase C drive signal for power stage. Active low inh ibit control for drive stages of C and D phases. Same functions as INH 1. D Motor phase D drive signal for power stage. 10 ENABLE Chip enable input. When low (inactive) INH1, INH2, A, B, C and D are brought low. 11 CONTROL Control input that defines action of chopper. When low chopper acts on INH1 and INH2; when high chopper acts on phase lines ABCD. 12 Vs 5V supply input. 9 13 Input for load current sense voltage from power stages of phases C and D. 14 Input for load current sense voltage from power stages of phases A and B. 15 V ref Reference voltage for chopper circuit. A voltage applied to this pin determines the peak load current. 16 OSC An RC network (R to Vee, C to ground) connected to this terminal determines the chopper rate. This terminal is connected to ground on all but one device in synchronized multi - L297 configurations. f == 1/0.69 RC, R> 10 Ul. 17 CW/CCW Clockwise/counterclockwise direction control input. Physical direction of motor rotation also depends on connection of windings. Synchronized internally therefore direction can be changed at any time. Step clock. An active low pulse on this input advances the motor one increment. The step occurs on the rising edge of th is signal. 18 19 HALF/FULL Half/full step select input. When high selects half step operation; when low selects full step operation. Onephase-on full step mode iS,obtained by selecting FULL when the L297's translator is at an even-numbered state. Two-phase-on full step mode is set by selecting FULL when the translator is at an odd numbered position. (The home position is designated state 1). 81 APPLICATIONS OF MONOLITHIC BRIDGE DRIVERS High power monolithic bridge drivers are an attractive replacement for discrete transistors and half bridges in applications such as DC motor and stepper motor driving. This appli'cation guide describes three such devices - the L293, L293£ and L298 - and presents practical examples of their application. The L293, L293E and L298 each contain four each bridge to alldw the connection of current push-pull power drivers which can be used in- sense resistors. The L293E has separate emitter dependently or, more commonly, as two full connections for each channel; the L298 has two, bridges. Each driver is controlled by a TTL-level one for each bridge. logic input and each pair of drivers is equipped with an enable input which controls a whole bridge. Figure 1 shows the internal structure of the L293, All three devices feature a separate logic supply L293E and L298. The L293 and L293E are input so that the logic can be run on a lower represented as four push pull drivers while the insupply voltage, reducing dissipation. This logic ternal schematic is given for the L298. Though supply is internally regulated. they are drawn differently the L293E and L298 Additionally, the L293E and L298 are provided are identical in structure; the L293 differs in that it with external connections to the lower emitters of does not have external emitter connections. Fig. 1 - The L293, L293E and L298 contain four push pull drivers. Each driver is controlled by a logic input and each pair (a bridge) is controlled by an enable input. Additionally, the L293E has external emitter connections for each driver and the L298 has emitter connections for each bridge. V.. ENABLE A IN 4 INI ENABLE A 0---1"----, L293 16 Vss IN. INI OUT4 OUTI OUr. OUT I SENSE I ' - - - - " + - 0 SENSE. SENSE 2 ,----'q---{) SENSE 3 OUT3 OUT 2 IN3 IN2 OUT 3 OUT 2 ENABLE B S-~792 IN 3 IN2 '-----"-+--QENABLE B Vs ~-S861 83 Fig. 3 - Fig. 5 - For rotation in one direction DC motors are driven by one channel and can be connected to supply or ground. This circuit protects a driver from output short circuits to ground. R.IOKn IN4148 Vl~ C =1.5 nF Fig. 4 - Waveforms illustrating the short circuit protection provided by the circuit of fig. 3. [ M1 M2 B V 1nh A H H Fast motor stop H Run H L Run L Fast motor stop L X Free running motor stop X Free running motor stop H = High L= Low X = Don't care Fig. 6 - A bridge is used for bidirectional drive of DC motors. DC MOTOR DRIVING In applications where rotation is always in the same sense a single driver (half bridge) can be used to drive a small DC motor. The motor may be connected either to supply or to ground as shown in figure 5. +yss The only difference betwe'en these two alternatives is that the control logic is inverted - a useful fact to remember when minimising control logic. L_.....:==:::;::::;;::;::;::;::~=r-C Each device can drive four motors connected in th is way. The maximum motor current is 1A for the L293 and 2A for the L298N. However if several motors are driven continuously care should be taken to avoid exceeding the maximum power dissipation of the package. INPUTS Each motor in this configuration is controlled by its own logic input which gives two alternatives: run and fast stop (the motor shorted by one of the transistors) . The enable/inhibit inputs also allow a free running motor stop by turning off both transistors of the driver. Since these inputs are common to two channels (one bridge) this feature can only be used when both channels are disabled together. A full bridge configuration is used to drive DC motors in both directions (figure 6). Using the logic inputs of the two channels the motor can be .1.4•5 ,12.13 5- 5165 V inh = H FUNCTION C = H; D=L Turn right C = L; D=H Turn left C=D V inh = L L= Low C= X; H = High Vinh Fast motor stop D=X Free running motor stop x = Don't care made to run clockwise, run anticlockwise or stop rapidly. Again, the enable/inhibit input is used for a free running stop - it turns off all four transistors of 85 Fig. 8 - This circuit illustrates PWM control of the motor speed. The speed of each motor is controlled independently. 06 O.22#JF .5V 02 R, san R2 22Kn THRESHOLD R3 \~'5VPP Vp1 triangle .......... 18 KHz 5 - 416312 STEPPER MOTOR DRIVING Monolithic bridge drivers are extremely useful for stepper motor driving because they simplify the use of bipolar motors. This is an important point since a bipolar stepper motor costs less than an equivalent unipolar motor (it has fewer windings) and gives more torque per unit volume, other things being equal. The basic configuration for bipolar stepper motor driving is shown in figure 9. In this example it is assumed that a su itable translator (phase sequence generator) is connected to the four channel inputs. At this point the comparator 'switches, disabling the bridge. The current in the winding recirculates through 05 and 06 until the voltage across R2 falls below the lower threshold of the comparator. The comparator then switches again and the cycle repeats. Fig. 9 - A single device can be used to drive a two phase bipolar stepper motor. Either an L293 or an L298N can be used in this circuit; an L293E would be wasted compared to an L293 because load current regulation, and hence the sense resistor connection, is not used. But load current regulation is highly desirable to exploit the performance characteristics of the motor. Using an L293E or L298N this can be implemented by adding an LM339 quad comparator as shown in figure 10. >Y. 1 os 1I 02 This is another circuit that requires an external translator but it provides independent PWM chopper regu lation of the current in each winding. Looking at motor phase one, the comparator output is initially high, enabling the bridge through pin 1. The current in the motor winding rises until the voltage across the sensing resistor R2 produces a voltage at the inverting input of the comparator equal to the voltage on the non-inverting input (370 mY). This value is produced by the divider Rl0/R" and by the hysteresis determined by R6 and R8. 87 'll O.22IJF 0' D. 'h c. I n this configuration the motor is controlled through the L297. A step clock moves the motor one increment, the CW/CCW" input controls the direction and the HALF/FULL input selects half step or normal operation. The input V ref is connected to a su itable voltage reference and sets the peak winding current in the motor. The choppers in the L297 can operate on the phase lines or the inhibit lines, depending on the state of the logic input called CONTROL. For a more detailed description of the L297 see "Introducing the L297 Stepper Motor Controller". Fig. 11 - With a quad comparator both current regulation and short circuit protection can be obtained. r-----------------------------------------------------~--------~--~--_4J+vs 20 I-----------------+-~--+_----------_O> 5~ r-~+_----------------~~--+_~--------_oV4 Vl 02 Jl 05 ~1 Ll 07 04 V2 10 09 11 L293E 2xlN4148 010 011 2x1N4148 012 >S V 10 K.!l .5Vo-----~=r----~ R17 10Kfi 10Kfi 10Kfi Rll R1S R14 5-516611 89 SWITCH-MODE DRIVERS FOR SOLENOID DRIVING This design guide describes the operation and applications of the L294 and L295 switchmode solenoid drivers. Integrating control circuitry and power stage on the same chip, these devices replace complex discrete circuits, bringing space and cost savings. operation and are mounted in SGS' Multiwatt ® plastic package. Many applications, particularly in computer peripherals, require a high power, fast solenoid driver circuit. In the past these circuits have been realised with discrete components because the high powers required precluded the use of monolithic technology. THE L294 SOLENOID DRIVER The L294 is designed for solenoid driving applications where both very high speed and high current are essential; needle and hammer driving in printer mechanisms, for example. It delivers 4A with supply voltages up to 46V, handling effective powers up to 180W. SGS has overcome this problem with a new high power bipolar technology that uses an innovative implanted isolation technique. This technology is used to fabricate two switchmode solenoid driver chips, the L294 and L295, which both incorporate high power output stages and control circuitry . . Both circu its are designed for efficient .switchmode Shown in figure 1, the L294 is controlled by a TTL - level logic input and the peak load current is Fig. 1 - Internal block diagram of the L294 switchmode solenoid driver. 02 91 Fig. 4 - On-time limiter waveforms. After a period defined by C2 the output is disabled regardless of the state of ENABLE, protecting against overdriving. dependently of the ENABLE input if the duration of the input pulse exceeds a period set by the external capacitor C2 (figure 4). This circuit is reset by taking the ENABLE input high. The on-time limiter can be disabled by grounding pin 3. Protection against overheating is incorporated in the form of a thermal shutdown circuit which disables the output stage when the junction temperature exceeds 150°C. The circuit restarts when the temperatu re has fallen about 20° C. The L294 is also protected against short circuits to ground, to supply and across the load. Triggered when the source stage current exceed 5A or the sink stage current exceed 1 V IRs, the short circuit protection block inhibits the output stage and sets a flip flop which is supplied by a separate supply voltage Vss' This flip flop is connected to the diagnostic output and signals that all is not well a shorted solenOid, for example. The diagnostic flip flop is reset by removing the supply V 5' A LED can be connected to the diagnostic output as shown in figure 5. If the diagnostic function is not required the Vss supply can be omitted. The short circuit protection, however, still functions, even without V 55' PIN 3 VOLTAGE 5-5890 PROTECTION To protect the load and the L294 from overdriving an on-time limiter inhibits the output stage in- USING THE L294 Fig. 5 - Standard solenoid driving application of the L294. Pin 1 must be connected to a suitable reference voltage to set the peak current. +5V +v. .---t--r---.. L The basic appl-ication circuit for the L294 is shown in figure 5; a suggested layout is given in figure 6. The circuit is complete except for the source of VI' In most cases this will be provided by a simple resistive divider dimensioned to set the desired peak current. With a 0.2 51 sense resistor as shown, the L294 has a transconductance of 1 A/V for Vi above 600 mV. The device will not work with Vi less than 450 mV and operation is not guaranteed for Vi between 450 mV and 600 mV. I ZmH I RL ZJl. [ I The on-time limiter delay - set by C2 - is approximately 120000 x C2. Pin 3 must be grounded if the on-time limiter isn't used. Switching frequency depends partly on the timing network R1C1 and partly on the load characteristics. 01 : 3A Fast Diode 02 : 1 A Fast Diode Fig. 6 - Suggested printed circuit board layout for the application circuit of figure 5. GND 93 L295s can drive the four phases at a unipolar stepper motor or the two phases of a bipolar stepper motor in bridge configuration. Figura 8 - Pin functions of the L294. N° FUNCTION 1 Solenoid supply voltage V s (12-46V). 2 Output, source stage. 3 On-time limiter time constant. A capacitor to ground sets delay period (120000 x C2 seconds). On-time I imiter is disabled by grounding this pin. 4 Supply input (5V) for diagnostic flip flop. 5 Diagnostic output, open collector. Signals intervention of latched short circuit protection. Reset by removing pin 1 supply. 6 Ground. 7 Vi reference input. Peak output current is proportional to Vi' Transconductance is 1 A/V for RS = 0.2 nand Vi;;' 600 mY. 8 9 Each channel of the L295 is controlled by a TTL-level digital input and the peak load current is programmed, independently for each channel, by a voltage reference input. A chip enable input is also provided to disable both channels together. INSIDE THE L295 Internally the L295 (figure 9) bears little resemblance to the L294. Looking at channel one, when the VINl input goes high the output transistors 01 and 02 are switched on (the enable input EN is assumed to be active, i.e. low). The current in the load then rises exponentially, as shown in figure 10, until the voltage across the external sense resistor RSl reaches the current program reference voltage V refl' The comparator COMP1 switches and sets the flip flop FF1 which turns off the source transistor 01. The load current now recirculates through D2-02-RSl and decays. What happens next is determined by the oscillator components Rand C on pin 9. If these components are present the flip flop is reset by the next clock pulse before the current decays very far. The output stage is therefore turned on again and the load current rises. Timing. A parallel RC network from this pin to ground sets the minimum recirculation time constant. The capacitor must be 2.7-10 nF to ensure stability. The resistor must be greater than 10 kn. When it reaches the peak value COMP1 switches again, setting the flip flop and disabling the output stage. Th is process is repeated, regulating the load current until V inl goes low. The output stage is then disabled and the current falls off rapidly, recirculating through D1 and D2 (figure 10). ENABLE. TTL-compatible logic input that controls the solenoid current. The solenoid is driven when this input is at a low level. The on-time limiter overrides enable. 10 Connection resistor. for 11 Output, sink stage. load current If the oscillator components are omitted and pin 9 grounded the current simply decays slowly until V inl goes low. The output stage is then disabled and the load current recirculates through D1 and D2. This case is illustrated by the waveforms of figure 11. Note that in this case the peak current level is controlled. sense Unlike the L294, the switching frequency of the current regulation loop is determined by the oscillator components Rand C (the L294 is also affected by the load). Typically, the switch ing frequency will be 10-30 kHz. Another difference between the two devices is that the L294 gives a constant ripple, the L295 does not. THE L295 DUAL SWITCHMODE DRIVER The L295 is a dual switch mode solenoid driver which handles up to 2.5A per channel at voltages up to 46V - a total effective power handling of 220W. Compared to the L294 it offers a more economical solution when 2.5A is sufficient because there are two drivers per chip. Like the L294 it features switch mode regulation of the output current and thermal shutdown. Additionally it has a separate logic supply input so that the logic can be run at a lower voltage, reducing dissipation. TWO LEVEL CONTROL Since the peak load current is programmed by the reference voltage (for each channel), two level current control can be obtained by switching between two reference voltages. A high V ref is selected initially to give a high initial current peak. Then, after a suitable interval, V ref is reduced to give the lower holding current (figure 12). Two level current control is very useful for solenoids which require a high initial current peak for fast actuation. Intended for inductive load driving, the L295 is particularly suitable for solenoids and stepper motors. One L295 drives two solenoids and two 95 Fig. 12 - Two level current control is obtained by switching Vref between two values. Figure 13 - Pin functions of the L295. FUNCTION N° "~ [+"ref i I iii i: 1 Solenoid supply voltage, Vs (12-46V). 2 Channel one output, source stage. 3 Channel one output, sink stage. 4 R Sl ' Sense resistor connection, channel one. 5 V refl . A voltage on this pin sets peak current of channel one. If this pin is left open or connected to V ss a defau It V ref of 2.5V is assumed. An externally applied Vref must be in the range 0.2 to 2V . 6 V inl . Logic input for channel one. Driver is active when V inl is high and EN low . 7 EN. Chip enable (active low). When high both channels are disabled. 8 Ground. 9 Oscillator timing network. This pin is grounded to produce a single peak. 10 V S5' Logic supply voltage, internally regulated. (4.75 - 10V). 11 V in2 . Logic input for channel two. Driver is active when V in 2 is high and EN low. 12 V ref2 . Voltage input, controls peak current of channel two. If left open or connected V s an internal 2.5V reference is assumed. An externally applied V ref must be in the range 0.2 to 2V. 13 RS2' Sense resistor connection. channel two. 14 Channel two output, sink stage. 15 Channel two output, source stage. • t I _!.-I-...,.--'-1.l--t-il 1 1 I I I • _ _ _...:............-.1I "", 'I I I I 1 1 I 1 I .. t ,jJj--Ln-.l.:--'~....I:___nn ,t i I J....I..-L--L.._ _ • t • t 5-5863 L295 APPLICATION HINTS The basic application circuit of the L295 is shown in figure 14. A suitable layout is given in figure 15. Suitable values for the oscillator components, R and C, can be found from the nomogram, figure 16. The value for the reference voltages depends on the desired peak current and is equal to IpRs; it must be in the range 0.2V to 2V. If the Vref inputs are left open circuit the L295 assumes an internal default value of 2.5V giving a peak current of 2.5/R s amperes. The L295 can also be used to drive unipolar stepper motors. For a four phase motor two devices are used, connected as shown in figure 17. This circuit provides switchmode regulation of the load current with a c!!.Qpper rate of about 25 kHz. The enable inputs (EN, connected together) enable/ disable the whole circuit and the channel inputs V lnl . . . V in4 are driven by a suitable translator circuit. Phases 1 and 2 must not be energised together because they share the same sense resistor. The same applies to channels 3 and 4. However, 'two phase on' drive is still possible for bifilar motors where phases one and two represent one winding and 3 & 4 the other, and also for variable reluctance motors with phase 1 adjacent to phase 3 etc. Two L295s could also be used to drive a bipolar stepper motor in systems where a translator already exists. 97 Fig. 17 - Two L295s, connected as shown, can be used to drive a four phase unipolar stepper motor. EN 01,03,05,07 :lA FAST DIODES 02,04,06,08: 2A FAST DIODES 99 5-5892 SPEED CONTROL OF DC MOTORS WITH THE L292 SWITCH-MODE DRIVER Power dissipation in DC motor drive systems can be reduced considerably with an L292 switchmode driver. This application guide describes two speed control systems based on this device; one voltage controlled and one controlled by a 6-bit binary word. Both examples are designed for 60W motors equipped with tacho dynamos. The L292 is a monolithic power IC which functions effectively as a power transconductance am· plifier. It delivers a load current proportional to an input voltage, handling up to 2A at 18-36V with a bridge output stage. Completely self-contained, it incorporates internal switchmode circuitry and all the active components to form a current feedback loop. The L292 is designed primarily for use with an L290 and L291 in DC motor servopositioning applications. However, the L292 can be useful in a wide range of applications as the two examples here show. The first is a simple tachometer feedback circuit, the speed of which is controlled by a DC voltage; direction is controlled by the polarity of this Voltage. The second circuit is controlled digitally and includes an L291 D/A converter. Fig. 1 - Simplified circuit diagram of DC control system R2 Vi 2 Rl Calculation of R1, R2, R3 Let us call: ViM nM Kg SYSTEM WITH DC CONTROL In this system the control quantity is variable between will flow in the motor determining an acceleration proportional to it. the maximum control voltage value the maximum speed allowed for the motor voltage constant of the dynamo dc voltage By imposing that the balance condition be met in correspondance to the maximum rotation speed the following equation is obtained: + ViM and - ViM Since the quantity under control is the speed of the motor, it is required that it varies linearly in function of the control voltage. A simplified circuit diagram of the system is shown in fig. 1. The current 'I, proportional to the set voltage Vi, and the current ' 2 , proportional to the speed of the motor, are fed to the sum point of the error amplifier. Assuming that the motor does not drain current, the system is in a steady-state condition whenever '1 = -1 2 ; as a matter of fact, in this case the output from the error emplifier Vo is OV. During transients, the voltage V 0 will assume a value Vo = - R3 (11 + ' 2 ) and consequently, since the L292 integrated circuit operates as a transconductance (G m ), a mean current Im= G m • Vo 101 '1 =- ViM '2; ~ = Kg' nM R2 Since R2 is the impedance which the tachometer dynamo is loaded on to and its value is recommended by the manufacturer, it is possible from the previous relationsh ip to determ ine the value of R1. Resistor R3 determines the system gain. It's best to keep the gain as high as possible (and consequently R3 as high as possible) to obtain a high response speed of the system, even for small variations in the control voltage. On the other hand, an excessive gain would cause excessive overshoot around the balance conditions at the end of transients. Consequently, a trade-off must be made between the two opposing requirements in select- In this case too, the variation D. n is as much lower as the error amplifier gain is higher.With the circuit shown in fig. 2 D. n is approximately 30 turns/min. with D. I = 800 mA, D. n = 0.037 turns/mA.min approx. It is possible to adopt a circuit which prevents the variation in the number of turns in function of motor current. The problem is to "sense" the current flowing through the motor and to send a current proportional to it to the sum point of the error amplifier. The complete circuit which includes, beside the voltage feed-back loop, also a current feed-back loop, is illustrated in fig. 4. Fig. 4 - Complete circuit with current feedback R2 1.2Mfi 3.3 Kll 1:.' ~F -10V 01.;- 04 { VF";; 1,2V@ I = 2A trr ..;; 200 ns In the integrated circuit L292, a current proportional to the mean current drained by the motor flows between pin 5 and pin 7. An operational amplifier amplifies the voltage drop provoked by this current across a 510 .n resistor and sends a current to the sum point wh ich is consequently proportional to the mean current in the motor, the value of which can be made vary by acting on potentiometer P2. By properly adjusting P2, a condition can be achieved in which the speed does not change when the current drained by the motor varies. Fig. 5 - Output characteristic of the circuit in fig. 4 ,.00 (,p'mJ 1200 1 / 800 • 10 ·8 -. . . ., - 10 Vj(V) _400 / The discontinuity around the Origin, which was present in the previous circuit (fig. 2), is practically negligible in the circuit shown in fig. 4. The characteristic n = f (Vi) relevant to the circuit of fig. 4 is shown in fig. 5, and this characteristic does not substantially change over the whole range of currents allowed by the L292 (up to 2A). In the circuit described above if the motor stall condition is requested. it is preferable to act on the inh ibits of the integrated circuit L292, for instance by grounding pin 13, instead of adjusting potentiometer P1: as a matter of fact, the exact position of this potentiometer is difficult to obtain, since the characteristic crosses the axis Vi in one only point (this means that n is only 0 for a very narrow interval of Vi). .800 Im~200mA.;. 2A .1200 -~600 SYSTEM WITH DIGITAL CONTROL In this system the speed information is given to the circuit by a binary code made up of 5 information bits plus one sign bit, which determines whether the movement shall be clockwise or counterclockwise. For the circuit implementation, the integrated circuits L291 (which includes a O/A converter and two operational amplifiers) and L292 are used. A simplified circuit diagram is shown in fig. 6. 103 Fig. 8 - Output characteristic of the circuit in fig. 7 Fig_ 9 - Translator circuit .... KRlm n (rpm) 2000 A +--C:J---....-I 1600 1200 800 8~----~=r----~----J o Speed code - 32 - 2. 16 -16 2. Resistors RA and RB must be high-precision resistors in order to have output 0 with no 1m current present. In the practical implementation, resistors with an accuracy of 5% are used and the ends of a potentiometer are interposed between resistors R B and the output to the sum point of the error amplifier is made through the cursor. The gain of this current loop is proportional to the ratio R3/R B . A complete circuit diagram is shown in fig. 10. 32 I:lm:.200mA 2:lm=lA -1200 -1600 -2000 S-S872 prevent that the speed vary in function of the motor load, by adding a current loop in the control circuit, by using the remaining operational amplifier available in the integrated circuit L291. Since this amplifier has only the inverting input available, while the non-inverting input is grounded, a circuit arrangement as schematically shown in fig. 9 has been adopted in order to have an output signal referred to ground, given an input signal referred to a reference voltage (in L292) of approximatelyaV. Since, for reasons of gain, resistor RB must be 27 kn and, if connected to pin 7 of L292, should have subtracted too much current by thus affecting the correct operation of L292, it has been connected to pin 11, having the same potential as pin 7. Consequently, the resistance value between pin 11 and ground has been mOdified, in order to maintain the switching frequency of L292 unchanged. I n order to have a correct adjustment of potentiometer P1, it is enough to set the speed code (b 1 through bS high) and turn the cursor until the motor stops. a The input versus output characteristic obtained with the circuit of fig. 10 is indicated in fig. 11. Fig. 10 - Complete circuit with current feedback R2 1.2Kll. 2.7Kll +Vs R' 39K!l lREF ~ 9 12 b, b2 b3 b. b5 01+04 {VF';;;1,2V@I=2A trr';;; 200 ns 5-4817/1 105 A DESIGNER'S GUIDE TO THE l290/L291/L292 DC MOTOR SPEED/POSITION CONTROL SYSTEM The L290, L291 and L292 together form a complete microprocessor-controlled DC motor servopositioning system that is both fast and accurate. This design guide presents a description of the system, detailed function descriptions of each device and application information. The L290, L291 and L292 are primarily intended for use with a DC motor and optical encoder in the configuration shown schematically in figure 1. This system is controlled by a microprocessor, or micro· computer, which determines the optimum speed profile for each movement and passes appropriate commands to the L291, which contains the system's D/ A converter and error amplifiers. The L291 generates a voltage control signal to drive the L292 switchmode driver which powers the motor. An optical encoder on the motor shaft provides signals which are processed by the L290 tachometer converter to produce tacho voltage feedback and position feedback signals for the L291 plus distance/direction feedback signals for the control micro. Fig. 1 - The L290, L291 and L292 form a complete DC motor servopositioning system that connects directly to microcomputer chips. DIRECTION SPEED DEMAND WORD (5 BITS) ~ VELOCITY / POSITION MODE SELECT MOTOR CURR ENT CONTROL VOLTAGE ( L291 DIGITAL-ANALOG I-_-,-+_~CONVERTER PLUSI----'-_ _~ ERROR AND POSITION AMPLIFIER MCU L 292 SWITCHMODE MOTOR DRIVER -POSITION FEEDBACK ABSOLUTE POSITION t+---J--TACHO VELOCITY FEEDBACK SIGNAL FOR '-+--+_-+-__ INITJALIZATIO,:.N--Ir""_-1.._....I--, DAC REFERENCE VOLTAGE \ L290 TACHOMETER CONVERTER & REFERENCE GENERATOR DISTANCE/DIRECTION FEEDBACK TO MICROPROCESSOR OPTICAL ENCODER SIGNALS 107 ONE PULSE PER ROTATION SIGNAL 5-5949 THE L290 TACHOMETER CONVERTER TACHO = The L290 tachometer converter processes the three optical encoder signals FTA, FTB, FTF to generate a tachometer voltage, a position signal and feedback signals for the microprocessor. It also generates a reference voltage for the system's D/A converter. dV AB dt Analytically, the tacho generation function can be expressed as: • FTA JFTAJ _ dV AA dt FTB .--JFTBJ In the L290 (block diagram, figure 4) this function is implemented by amplifying FTA and FTB in A1 and A2 to produce V AA and V AB' V AA and V AB are differentiated by external RC networks to give the signals V MA and VMB which are phase Fig. 4 - The L290 processes the encoder signals, generating a tacho voltage and position signal for the L291 plus feedback signals for the microprocessor. Additionallv, it generates a refence voltage for the L291 's D/A converter. OPTICAL ENCODER SIGNALS F"TF FTS FTA o SIF FEEDBACK SIGNALS FO. MICROPROCESSOR I STA o TACHO VOLTAGE OUTPUT TO l291 POSITION FEEDBACK TO l291 Fig. 5 - These waveforms illustrate the generation of the tacho voltage in the L290. Note that the ripple is fourth harmonic. The amplitude of TACHO is proportional to the speed of rotation. shifted and proportional in amplitude to the speed of rotation. V MA and V MB are passed to multipliers, the second inputs of wh ich are the sign of the other signal before differentiation. The sign ( FTA or ~ is provided by the J FTB J J FTA J comparators CS1 and CS2. Finally, the multiplier outputs are summed.by A3 to give the tacho signal. Figure 5 shows the waveforms for this process. CLOCKWISE OIRECTION i I ANTICLOCKWISE DIRECTION YAA YAa This seemingly complex approach has three important advantages. First, since the peaks and nulls of CSA and CSB tend to cancel out, the ripple is very small. Secondly, the ripple frequency is the fourth harmonic of the fundamental so it can be filtered easily without limiting the bandwidth of the speed loop. Finally, it is possible to acquire tacho information much more rapidly, giving a good response time and transient response. Feedback signals for the microprocessor, STA, STB and STF, are generated by squaring FTA, FTB and FTF. STA and STB are used by the micro to keep track of position and STF is used at initialization to find the absolute position. CS' CS2 YMA YMa csa c-f---:;k-+-rC=SA_TACHO Position feedback for the L291 is obtained simply from the output of A 1. 109 TACHO Fig. 7 - The L292 switchmode driver receives a control voltage from the L291 and delivers a switch mode regulated current to the motor. CURRENT FEEDBACK FROM MOTOR ' - r-c,,=onJ-..-=:t--, SENSE RESISTORS R52...J 47nF C 1 ----------. 9--- CURRENT ~8~~~~L : ... VIC>'6,,-_-[R=':t-~ FROM L291 InF D4 '5.- 5~ ON 59 The L292 incorporates its own voltage reference and all the functions required for closed loop current control of the motor. Further, it features two enable inputs, one of which is useful to implement a power on inhibit function. The L292's output stage is a bridge configuration capable of handling up to 2A at 36V. A full bridge stage was chosen because it allows a supply voltage to the motor effectively twice the voltage allowed if a half bridge is used. A single supply was chosen to avoid problems associated with pump-back energy. I n a double supply configuration, such as the example in figure 8a, current flows for most of the time through D1 and Q1. A certain amount of power is thus taken from one supply and pumped back into the other. Capacitor C1 is charged and its voltage can rise excessively, risking damage to the associated electronics. By contrast, in a single supply configuration like figure 8b the single supply capacitor participates in both the conduction and recirculation phases. The average current is such that power is always taken from the supply and the problem of an uncontrolled increase in capacitor voltage does not arise. Fig. 8 - A simple push pull output (a) needs a split supply and the device can be damaged by the voltage built up on C1. The L292 has a bridge output to avoid these problems. Only one supply is needed and the voltage across the single capacitor never rises excessively. Moreover, the motor can be supplied with a voltage up to twice the voltage allowed with a half bridge. a b I 111 Fig. 12 - Complete application circuit of the system. FROM ENCOOfR l ~ ~ R, lKll 100", 100pF" --114 '--11 _c, '12 '-iH ..i.e3: .J...cz I ~ RZ R) IKn 1IU\. 100PFQ 1,6 :, L290 Cl~~ +20V ~t-4J_~ '" '"oz. 0.211 L292 -~~~ll 3 SC2 4 I SC3 OAe 5 SC4 FROM ""PROCESSOR 6 SCS '1 eE2 eEl !itGN._ 12 .LIfI-it'1to lSIUl +¥. GND ·Y. 01 -;- 04 1A Fast Diodes { Fig. 13 - P.C. board and componentlayout (1: 1 scale) 0: 0 Vl Vl w u 0 0: "- "'--- SCl SC2 SC3 5C4 SCS SIGN STROB STF STB STA u GND FTF FTA FTB w GND 0: w 0 0 z -12 V +12V 113 13 ON(H) OFFIll VF .;;; 1.2V @ I = 2A trr';;; 200 ns When the system is powered up the mechanical subsystem may be in any position so the first step is to initialize it. In applications where the optical encoder never rotates more than one revolution the daisy wheel of a typewriter, for example this is simply done by rotating the motor slowly until the STF signal (one-pulse-per-rotation) is detected. Where the optical encoder rotates more than once the 'one-pulse-per-rotation' signal is not sufficient. An example of this is the carriage positioning servo of a computer printer. In this case the simplest solution is to fit a microswitch on one of the endstops. First the motor is run backwards slowly until the carriage hits the endstop. Then it moves forward until the STF Signal is detected. The beauty of this solution is that the endstop microswitch does not need to be positioned accurately. ADDING DISCRETE TRANSISTORS FOR HIGHER POWER In the basic application, the L292 driver delivers 2A to the motor at 36V. This is fairly impressive for an integrated circuit but not enough for some applications - robots, machine tools etc. The basic system can be expanded to accomodate these applications by adding external power transistors to the L292. This is preferable to simply adding a discrete driver stage in place of the L292 because the L292's current control loop is very useful. F igu re 15 shows how fou r tra nsistors are added to increase the current to 4, 6 or 8A, depending on the choice of transistor. When coupled to the L290 and L291 this configuration appears to the system asan L292. The average motor current, 1m , is found from: Vi 0.044 Im= APPLICATION CIRCUITS The complete circuit is shown in figure 12; a suitable layout for evaluation is given in figure 13. Component values indicated are for a typical system using a Sensor Technology STRE1601 encoder and a motor with a winding resistance of 5n and an inductance of 5 mH (this motor is described fully in figure 17). How to calculate values for other motors is explained further on. where Vi is the input voltage and Rx is the value of the sense resistors R7 and R8. Suitable transistors for this configuration are indicated below: HAl Vj(VI R x (m!:11 Figure14 explains what each component does and what happens if it is varied. Maximum and minimum values are also indicated where appropriate. 01,02 03.04 01-04 4 9.1 100 B070B B0707 2A Fast diodes 6 9.1 65 80908 B0907 3A Fast diodes 8 9.1 50 BOW52A BOW51A 4A Fast diodes Fig. 15 - For higher power external transistors are added to the L292. This circuit delivers up to 4A, if 2 BDW51 A and 2 BDW52A are used it can deliver 8A. 12 13 ON >3.2 V OFF < 2V 5 - 486611 115 DESIGN CONSIDERATIONS The application circuit of figure 12 will have to be adapted in most cases to su it the desired performance, motor characteristics, mechanical system characteristics and encoder characteristics. Essentially this adaptation consists of choosing appropriate values for the ten or so components that determine the characteristics of the L290, L291 and L292. The calculations include: • Calculation of maximum speed and acceleration; useful both for defining the control algorithm and setting the maximum speed. • Calculation of RS and R9 to set maximum speed. • Laplace analysis of system to set CS, R 11, R 12, R13 and R14. • Laplace analysis of L292 loop to set the sensing resistors and C12, C13, R15, R16, R17. • Calculation of values for C4 and C6 to set max level of tacho signal. • Calculation of values for R6 and R7 to set D/A reference current. • Calculation of R20 to set desired switching frequency. It follows that for a given motor type and control loop the acceleration can only be increased by increasing the motor current, 1m. The characteristics of a typical motor are given in figure 17. From this table we can see that: KT = 4.3 N cm/A (6.070z.in/A) J m = 65 g • cm' (0.92 x 10- 3 oz.in.s') We also know that the maximum current supplied by the L292 is 2A and that the moment of inertia of the ,STR E 160 1 optical encoder, Joe' is 0.3x 10-' oZ.ln.s . The moment of inertia of the load JL, is unknown but assume, for example, that Joe + JL '" 2 J m . Therefore the maximum angular acceleration is: 6.07 x 2 a =-- - - - ' . ' 2xO.92x 10- 3 Fig. 17 - = 6597.S rad/s' The characteristics of a motnr. typical Motor - Parameter Value UB B (V s) 1SV C. emf. KE 4.5 mV/min'" No (without load) 3S00 rpm ' 0m (without load) 190 mA MAXIMUM ACCELERATION T f (friction torque) 0.7 N em For a permanent magnet DC motor the acceleration torque is related to the motor current by the expression: KT (motor constant) 4.3 N em/A Amature moment of inertia 65 y. em: RM of the motor 5.4 LM of the motor 5.5 mH where: is is is is the the the the motor current motor torque constant acceleration torque total system friction torque DC n MAXIMUM SPEED The maximum speed can be found from: The acceleration torque is related to angular acceleration and system inertia by: Ta = (J m + Joe + J L ) a is is is is the the the the moment of inertia of the motor moment of inertia of the encoder moment of inertia of the load angular acceleration. In a system of this type the friction torque T f is normally very small and can be neglected. Therefore, combing these two expressions we can find the angular acceleration from: a = KT n + Rm 1m where: where: Jm Joe JL a V 5 min= 2 V CEsat + RS 1m + Ke E = Ke n is the internally generated voltage (EMF) Ke is the motor voltage constant n is the rotation speed of the motor. For example, if Vs min = 20V 2 V CEsat + Rs 1m = 5V (from L292 datasheet) Rm 1m = 10.SY (Rm = 5.4 n) we obtain: Ke 117 n (E) = 4.2V Fig. 18 - C4 and C6 value versus rotation speed for various maximum tacho voltage values. G 4937 C. (nF ) 35 1 1 I I" There are two conversion factors, Ksp and KfJ. They link the mechanical parameters (position and speed) with the equ ivalent feedback signals for the two loops. The values of Ksp and KfJ are deter· mined by the encoder characteristics and the gain parameters of the integrated circuits. The openloop and closed-loop gains are fixed by four ex· ternal resistors: I 1 1 1\,1\ 30 1 ! H\ 1\ 25 l\~ 1\ , 20 \ , 10 1 \:\ 15 ~\ I "\ ,t-..""'-. I'. l'..."--""" 1 I I 1 300 '\ I '\:\ 2 600 ~ I- ' - 1 , i I"i...~ .....l. ::"..1" - Vtacho DC. 5,V 6V 1 1 ,,V I I 3 900 ! , 1200 The analysis is based on the angular speed !1. and on the motor position fJ. The motor 'IS represented, to a first approximation, by the current 1m and by the acceleration torque, T a , which drives an inertial load J. sf- I 1 1 5 6 f(KHz)-FTA 1500 1800 rpm • R ref - fixes the reference current (R6 + R7) • Rspeed - fixes the speed loop gain (RS + R9) • Rpos - controlsthe position loop gain( R12) • Rerr - controls the system loop gain (R13). The stability both of the speed loop and of the speed-position loop are defined by external components. The fundamental characteristics of the speed control system can thus be determined by the designer. LAPLACE ANALYSIS OF THE SYSTEM Suitable values for the components R11,R12,R13, R14 and CS can be found from a Laplace analysis of the system. Figure 19 shows a simplified block diagram of the system which will be useful for the analysis. Tsp is the time constant that determines the dominant pole of the speed loop and is determined by CS, RS and R9 RS R9 TSp = C8 RS+ R9 Fig. 19 (*) See L292 datasheet for an accurate analysis of this block. List of terms Laplace variable Motor torque constant Acceleration torque Total system friction torque Total moment of inertia (J = Joe + J m + J L ). Speed 119 : Angular position : Conversion factor that links the motor rotation speed and the T ACHO signal. : Conversion factor that Iinks the motor position and the V pas signal. and If t, tl ll> t, t2 and V 5 = 20V we obtain: =} 4 1)= 1- - - = 80% 20 In practice the efficiency will be slightly lower as a results of dissipation in the signal processing circuit (about lW at 20V) and the finite switching times (about lW). 0.1 1m max = f 1m max Therefore there is a minimum inductance for the motor which may not always be satisfied. If this is the case, a series inductor should be added and the value is found from: Lseries = If the power transferred to the motor is 40W, the 80% efficiency implies lOW. dissipated in the bridge and a total dissipation of 12W. This gives an actual efficiency of 77%. Since the L292's Multiwatt package can dissipate up to 20W it is possible to handle continuous powers in excess of 60W. f 1m max POSITION ACCURACY EFFICIENCY AND POWER DISSIPATION Neglecting the losses due to switching times and the dissipation due to the motor current, the efficiency of the L292's bridge can be found from: t, tl V sat t, tl 1)=1---t, tl - t, t2 V5 t, tl - t, t2 Voyer Vs where: V over ~ 2V (2 V SE + RS 'm) Vsat ~ 4V (2 VCEsat + 3 V BE ) t, tl = transistor conduction period t, t2 = diode conduction period. The main feature of the system L290, L291, L292 is the accurate positioning of the motor. In this section we will analyse the influence of the offsets of the three ICs on the positioning precision. When the system is working in position mode, the signal FTA coming from the optical encoder, after suitable amplification, is sent to the summing point of the error amplifier (L291). If there were no offset and no friction, the motor would stop in a position corresponding to the zero crossing of the signal FTA,and then at the exact position required. With a real system the motor stops in a position where FT A has such a value to compensate the offsets and the friction; as a consequence there is a certain imprecision in the positioning. The block diagram, fig. 20, shows the parts of the 3 ICs involved in the offsets. First we will calculate the amount of the offsets at the input of the IC L292 (point A of fig. 20). Fig.20 L292 L -_ _ _ _ _ _---' 5·5965 121 V 5A ; 350 mV ~ V 6A ; ; 244mV 205 V A; 2.346V V FTA ; 2.329· ~ .~. 120 15 ;0.228V 12.6 encoder, we can note the speed of the motor is not a linear function of the speed digital code applied to L291. The diagram of fig. 21 shows this function and it is evident that the speed increases more than a linear function, i.e. if the speed code doubles, the speed of the motor becomes more than the double. The cause of this non I inearity is the d ifferentiator network R4 C4 and R5 C6 (see tfig. 22) that has not an ideal behaviour at every frequency. 0.226 Fig. 22 0.4 If we consider an optical encoder with 200 tracksl turn and a daisy wheel with 100 characters, the phase between two consecutive characters is a c ; 7200 , and then the maximum percentage error we can have is. €; ~ 720 ~!-XMA ~.L5 5-5964 • 100 ;:, 4.8% From this numerical example we can see that the main contribution to the positioning error is given by the offset of the TACHO signal (V2A), other big contributions are given by the input offset voltage of L292 (V 5A ) and by the voltage necessary to compensate the dynamic friction of the motor (V6A)' This last term is only determined by the motor and can also have greater values. The error we have calculated is the maximum possible and it happens when all the offsets have the max value with the same sign, i.e. with a probability given by the product of the single probabilities. Considering as an example every offset has a probability of 1% to assume the max value, the probability the error assumes the max value is: Fig. 21 G "938 speed IFTA (rpm ) (KHz) V..... 800 ~.1 600 ~ 1) V MA ; I" ; V AA sinl" tg- 1 w R5 C6 2) V MA ; V AA sin tg- w ; 2 1 1r f w R5 C6 f ; frequency of the signal FT A This last relation gives the amplitude of the signal V MA ; it is evident there is not a linear function between V MA and w, like V MA; Kw and the difference is greater if the product w R5 C6 doesn't respect the disequation w R5 C6 <1 . , i.e. at high frequencies. The phase angle between V MA and V AA should be 900 and then I" ; 0, in our case I" increases with the frequency according to the equation I" ; tg- 1 w R5C6, and influences the amplitude of the output signal TACHO. In fig. 23 are shown the waveforms that contribute to generate the TACHO signal. A and B are the signals V AA and VAS in phase with the input signals FTA and FTB. C and 2.66 Fig. 23 J# V 400 1.33 ~ B . . .,v 200 A 0.66 c / l/ o 12 16 o 2. 4 speed code SPEED ACCURACY If we consider the complete system with L290L291-L292 driving a DC MOTOR with optical 123 5- 5962 ACCURACY DUE TO THE ENCODER With the guaranteed values on the L291 data sheet we can calculate for e4 the max value: e4 = 21 !J.A 1.4 mA • 100 = 1.5% Another characteristic of a O/AC is the linearity, that in our case is better than ± 1/2 LSB. This value is sufficient to guarantee the monotonicity of 10 , and then of the speed of the motor, as a function of the input digital code. The precision of ± 1/2 LSB impl ies a spread of the speed at every configuration of the input code of ± 1.61 % referred to the maximum speed. The max percentage error we can have is then greater at low level speed (± 50% at min speed) and has its minimum value at the maximum speed (1.61%). The amplitude of the signals FTA and FTB determines the value of the TACHO signal. This amplitude must be constant on the whole range of the frequency. otherwise it is not possible to have a linear function between the TACHO signal and the frequency. The spread of the ampl itudes of the two signals FTA and FTB between several encoder can be compensated by adjusting the potentiometer R9 (see fig. 12). The phase between the two signals should be 90°. If there is a constant difference from this value, a constant factor reduction of the TACHO signal results that can be compensated with the potentiometer R9. If the difference from 90° is random, also the reduction of the TACHO signal is random in the same way. and by means of R9 it is possible to compensate only the mean value of that reduction. 125 DESIGNING WITH THE L296 MONOLITHIC POWER SWITCHING REGULATOR A cost-effective replacement for costly hybrids, the SGS L296 Power Switching Regulator delivers 4A at an output voltage of 5.1 V to 40V and includes many popular supply features. This comprehensive application guide explains how the device operates and how it is used. Typical application circuits are also presented. 127 Fig. 2 - Principal circuit waveforms of the fig. 1 circuit. OFF 0, I "-'''~' I --hd I 'C ON tON I OFF 'OFF h_ T IQ 10 L V j ON I OFF P "Ipeak .~Lf-- (l 6It(l Ipeak ~ a) .., b) .. t -CS~ILL c) "t n='~:'o) Jl d) L--evF+V O ) g) - -~cr-~ 'J7 - - -V-~ - - -. V 0 V ~ _6Q c- C h) -~ ___ Vo 5-6788 129 = AIL ill where: power absorbed by the system. Pi is given by po. plus all the other system losses. The expression of the efficiency becomes therefore the following: (6) T/ =- - - - - - - - - - - (12) Po + Psat + Po + PL + Pq + Psw It follows therefore th at: . IL =- It) VF + VO ~--...::... L The negative fact that the that VF may OFF time the DC LOSSES sign may be interpretated with the current is now decreasing. Assuming be neglected against Vo. during the following behaviour occurs: Vo IL= L Psat: saturation losses of the power transistor Q. These losses increase as Vi decreases. TON Vo Psat = Vsat • 10 - T = V sat 10 Vi (8) t where A Vo T ulL = - - OFF (9) L and V sat is the power . Po: losses due to the recirculation diode. These losses increase as Vi increases. as in this case the ON time of the diode is greater. Vo Vi - Vo P O =VFlo - - - = V F lo ( l - - ) Vi Vi But. because = 6.IL- (Vi - Vo \Ii transistor saturation at current 10 therefore: 6.1~ = if follows that: PL : losses due to the series resistance RS of the coil L which allows us to calculate Vo: TON TON + TOFF (15) TON V·-I T (10) Pq : losses due to the stand-bY current and to the power driving current: where T is the switching period. TON Pq -- V i I' 3q + V i I" 3 q -- Expression (10) links the output voltage Vo to the input voltage Vi and to the duty cycle. The relationship between the currents is the following: where being: (16) T • TON looc T liOC = (14) where VF is the forward voltage of the recirculation diode at current 10 • Vol TON Vo = Vi (13) TON =~ T Vi it follows that: Pq = Vi 1'3q + Vo 1"3q in which: at 0% duty cycle 1"3q = 13q(100%d.c.) - 13q (O%d.c.) EFFICIENCY The system efficiency is expressed by the following formula: SWITCHING LOSSES 17"/o=~100 P.w: switching losses of the power transistor: Pi where Po=Volo Ps w is the outPut power to the load and Pi is the input 131 = V·I 10 tr + tf -2T - The switching losses of the recirculation diode are Calculating dvc and equalizing it to 6.vo , it follows that: " 2 " __L_u._I:!.o_ (24) for + 610 u.Vo = C(Vj -Vol L6.1 2 _ _0_ (25) Power supply for - 610 CVo From these two expressions the dependence of overshoots and undershoots on the Land C values may be observed. To minimize 6.vo it is therefore necessary to reduce the inductance value L and to increase the capacitance value C. Should other auxiliary functions be required in the circuit like reset or crowbar protections and very variable loads may be present, it is worthwhile to take special care for minimizing these overshoots, which could cause spurious operation of the crowbar, and the undershoot, which could trigger the reset function. The device is provided with an internal stabilized power supply that, besides supplying the reference voltage of 5.1 V for the whole system, also supplied the internal analog blocks. Special features of the voltage reference are its accuracy, temperature stability and high line rejection. Through zener-zap trimming, the voltage is within ±2%limits. Fig. 4 -Pin assignments of the L296. ~ CROWBAR DRIYE RESET OUTPUT RESET DELAV '5 '4 13 , ~ESET '0 9 8 7 6 5 DEVICE DESCRIPTION Fig. 4 shows the package in which the device is mounted and the pin function assignments. The internal structure of the device is shown in fig. 5. Each block will now be examined. -$-~ I INPUT OSCILLA.TOR FEEDBACK INPUT FREo.UENCV COMPENSATION GROUND SYNC. INPUT INHIBIT INPUT SOfT-START CURRENT LIMIT SUPPLY VOLTAGE " OUTPUT CROWBAR INPUT S-SU9f1 Tab conneoct.d to pin 8 Fig. 5 - Block diagram of the L296. In addition to the basic regulation loop the device includes functions such as reset, crowbar and current limiting. " I S Q INHIBIT fLIP FLOP _ Q 12 RESET '3 5-5831,/2 INHIBIT INPUT 133 RESET INPUT '4 RESET OUTPUT I RESET DELAV due to the switching delays of the comparator. This inaccuracy in caused by an excessively short rise time of the voltage. A capacitance value too high gives rise to a charging time which is too long compared to the discharging time. An additional inaccuracy cause would be therefore present for the switching frequency, now due to spread of the charge current. Th~ oscillation frequency is given by the following formula: 1 (26) fose = Rose Case PWM (see fig. 9) The PWM signal is generated on the comparator output; the triangular-shaped waveform and the continuous signal coming from the output of the transconductance error amplifier are sent to its inputs. The PWM signal is then transferred to the driving stage of the output power transistor. \ SOFT START (see fig. 9) Soft start is an essential function for correct startup, to prevent stresses and possible breakdown from occurring in the power transistor and to obtain a monotonically increasing output voltage. In particular, the L296, as itdoes not have any duty cycle limitation and due to the type of current lim itation does not allow the output to be forced to a steady state without the aid of the soft-start facility. Soft-start operates at the start-up of the system, after the inhibit has been activated, after an intervention of the current limitation and after the intervention of the thermal protection. The soft-start function is realized through a capacitor connected to pin 5 which is charged at constant current ("'" 100flA) up to a value of about VR E F. DUring the charging time, through PNP transistor 058, the voltage on pin 9 is forced to increase with the same rising speed as on pin 5. Starting from the discharged capacitor condition (pin 5 voltage = OV) the power transistor is in the OFF condition, as the voltage on pin 9 is smaller than the minimum level of the ramp voltage. As the capacitor is charged, the PWM signal begins to be generated as soon as the error amplifier output voltage crosses the ramp; the power stage starts to switch with steadily increasing duty cycle. This behaviour is shown in fig. 10. As soon as the steady condition is reached the duty cycle sets itself to the right value due to the effect of the feedback network while the softstart capacitor completes its charging to a value very close to VREF. The soft-start effect is determined, apart from the switch-on time, when the current limitation operates, due to either an overload or a short circuit, to keep the mean value of the current absorbed by the power supply low. Moreover from fig. 11 it may be observed that since the voltage on pin 9 can decrease under the minimum ramp level and increase over the maximum level no limitations have been provided on the duty cycle, which therefore may vary between o and 100%. F ig_ 9 - Partial internal schematic showing PWM and soft start blocks_ p~ 135 t start-up = Css (V r - 0.5V) three devices shown in the figure. It is anyway difficult to establish an exact maximum number of devices, as it depends on different conditions. 1550 where Css is the soft-start capacitor and Isso is the charging current. Considering as the soft-start time the time required for the soft-start capacitor to charge from O.2V0.5V) to Vr - 0.5V, gives: The first consideration concerns the accuracy which must be achieved and maintained on the oscillation frequency. Since the bias current on pin 7 is an output current, the sum of all the bias currents must be much smaller than the capacitor discharge current in close proximity to the lower discharge threshold. Therefore, assuming Cosc 2.2 n F and Rosc = 4.3 Kn, it follows that: = t55 = C5S (Vr - 1.2) (28) Isso 1.2V substituting Vr from (27) gives: Vr = E e -(1 -~) Assuming that a 10% variation may be accepted, it follows therefore that the number of synchronizable devices is given by: Vi substituting into (28) gives: tss ~(E e = 280,uA 4.3 Kn ( ~~ -1) N -1.2) = 28f.lA Ibias max This means that if the overall Ibias is too high it may modify the discharging time of the capacitor. 1550 The synchronization function is available on pin 7, this function allows the device to be switched at an externally generated frequency (leaving pin 11 open), or to mutually synchronize several devices, using one of them as master and the others as slave (Fig. 12). The second consideration concerns the layout design. In the presence of a great number of devices to be synchronized, the lenght of the paths may become significant and therefore the distributed inductance introduced along the paths may begin to modify the triangular shaped waveform, particularly the rising edge which is very steep. This effect would affect the devices that are physically located more distant from the master device. This allows several devices to be operated at the same frequency, avoiding undesirable intermodulation phenomena. The number of mutually synchronizable devices is obviously much greater than the The amplitude of the saw-tooth to be externally connected must be within 0.5V and 3.5V, values also representing the maximum swing of the error amplifier output. SYNCHRONIZATION Fig. 12 - In multiple supplies several L296's can be synchronized as shown here. L296 L296 11 7 esc Ro se T r L296 7 11 SYNC esc SYNC 1 I 1 11 esc 7 SYNC I I 5- ~976 J1 Case 137 Fig. 14a - Current limiter waveforms. I, CURRENT LIMITER TRIGGERS LIMIT THRESHOLD - - n _____ m n ~ ~ ~G~'RCUIT r--- ----- C"'" I! -" I I : I I • t I I I i I , ! .. '~ l! ~ .'I, I I I m i I' ____ - - n- ----- - l' t: 5ms/div Fig. 14c - Current at pin 2 when the output is short circuited. t - is within the limits required to supply the microprocessor correctly. Fig. 14b - Load current in short circuit conditions (Vi = 40v, L = 300 pH, f = 100 KHz) I, n -----~-:mtfl-~-~-@H--- ---. CURRENT I n The reset function is realized through the use of 3 pins: the reset input pin 12, the reset delay pin 13 and the reset output pin 14. When the voltage on pin 12 is smaller than 5V the comparator output is high and the reset capacitor is not charged because the transistor 0 is satured and the voltage on pin 14 is at low level, since 02 is saturated, too. When the voltage on pin 12 goes above 5V, the transistor o switches OFF and the capacitor can start to charge through acurrent generator of about 100f.lA. When the voltage on pin 13 goes above 4.5V the outPut of the related comparator switches low and the pin 14 goes high. As the outPut consists of an open collector transistor, a pull-up external resistance is required. In contrast, when the reset input voltage goes below 5V, less a hysteresis voltage of about 100 mV, the comparator triggers again and instantaneously sets the voltage on pin 14 low, therefore forcing to saturation the 01 transistor, that starts the rapid discharge of the capacitor. Obviously, the reset delay is again present when the voltage on pin 13 is allowed to go under 4.5V. To achieve switching operations without uncertainties the two comparators have been provided with an hysteresis of about 100 mV. In every operating condition the reset switching is guaranteed with a minimum reset input of 4.75V, the value required for correct operation of the microprocessor even in the presence of the minimum VREF value. RESET Normally pin 12 is used connected to pin 10. When it is connected to the output, the function may be more properly called "'reset"'; on the other hand, when it is connected through resistive divider, to the input voltage, the function is called "'power fail"'. Fig. 16 and fig. 17 show the two possible usages. The reset function is of great importance when the device is used to supply microprocessors, logic devices, and so on. This function differentiates the SGS L296 device from all previous devices. The block diagram of the function is shown in fig. 15. A reset signal is generated when the output voltage The "'power-fail"' function is used to predict, with a given advance, the drop of the regulator output Voltage, due to main failures, which is enough to save the data being processed into protected memory areas. Fig. 18 summarises the reset function operation. t: 5ms/div 139 CROWBAR This protection function is realized by a completely independent block, using pin 1 as input and pin 15 as output. It is used to prevent dangerous avervoltages from occurring when the output exceeds 20% of rated value. Pin 15 is able to output a 100 mA current to be sent to the gate of a SCR which, triggering, short circuits either output or the input. When connected to the input, as the SCR is triggered a fuse in series connected to power supply is blown and to bring the system back to operation manual intervention is requested. Figs. 19, 20 and 21 show the different configurations. When the voltage on pin 1 exceeds by about 20% the VREF value the output stage is activated, which sends a current to the SCR gate, after a delay of about 5 J1.sec to make the system insensitive to lowduration spikes. When activated, the output stage delivers about 100mA; when not activated, it drains about 5 mA and shows a low impedance to the SCR gate to avoid uncorrect triggering due to random noise. If the crowbar function is not used connect pin 1 to ground. Fig. 19 - Connection of crowbar circuit at output for 5. 1 V output applications. L296 5-6775 Fig. 20 - Connection of crowbar circuit at output for output voltages above 5.1V. Fig. 21 - Connection of crowbar circuit to protect input. When triggered, the SCR blows the fuse. INHIBIT THERMAL PROTECTION The inhibit input (pin 6) is TTL compatible and is activated when the voltage exceeds 2V and deactivated when the voltage goes under 0.8V. As may be seen in the block diagram, the inhibit acts on the power transistor, instantaMously switching it off and also acts on the soft-start, discharging its capacitor. When the function is unused, pin 6 must be grounded. The thermal protection function operates when the junction temperature reaches 150°C; it acts directly on the power stage, immediately switching it off, and on the soft-start capacitor, discharging it. The thermal protection is provided with hysteresis and, therefore, after an intervention has occurred, it is necessary to wait for the junction temperature to decrease of about 30°C below the intervention threshold. 141 Fig. 23 - Oscilloscope photographs showing main waveforms of the figure 22 circuit. i r:a = ! IIiii c= iiiii'I ~ I szm iii':!!!! ' II' ~ + iii::! i:!"I II II The third component requiring care is the inductor. Fig. 22a shows the part numbers of some types used for testing. Besides having the required inductance value, the coil has to show a very high saturation current. Therefore, a correct dimensioning requires a saturation current above the maximum value of 12L' the current limit threshold. U I ' lBIJ II II ' II n ITc:' .. :1 li.iII I IIn I To achieve high saturation with ferrite cores an air gap between the two core halves must be provided; the air gap causes a leakage flux which is radiated in the surrounding space. To better limit this phenomenon "pot cores" may be used, whose geometry is such to better limit the flux radiated to the outside. Using toroidal cores, for instance of Magnetic 58930-A2 moly-permalloy kind, both the requirements of high saturation and low leakage flux are satisfied. The saturation is softer that the saturation shown by the ferrite materials. The air gap is not concentrated in one area, but is finely distributed along the whole core; this gives the low leakage flux value. . .: ~ W· ~ Id;;; •• ;;;;;;; == with trr = 100 ns or more is not recommended; The photographs in fig. 25 show the effects on the power current and on the voltage on pin 2, due to the diodes showing different speeds. Diodes showing trr greater than 35-50 ns will reduce the overall efficiency of the system, increasing the power dissipated by the device. .. Careful selection of the external components therefore allows the rea1jzation of a power supply system whose benefits are significant when compared to a system with the same performance but realized with the I inear technique. t: 2lLs/div The oscilloscope photographs of the main Waveforms are shown in fig. 23. The output voltage ripple D. Vo depends on the current ripple in the coil arId on the performance of the output capacitor at the switching frequency (100 kHz). A capacitor suitable for this kind of application must have a low ESA and be able to accept a high current ripple, at the working frequency. For this application the Aoederstein EKA series capacitors have been selected, designed for high frequency applications (>200 kHz) and manufactured to show low ESR value and to accept high current ripples. To minimize the effects of ESR, two 100 ILF/40V capacitors have been corinected in parallel. The behaviour of the impedance as a function of frequency is shown in fig. 24. Also the selection of the catch diode requ ires special care. The best choice is a Schottky diode which minimizes the losses because of its smaller forward voltage drop and greater switching frequency rate. A possible limitation comes from the backward voltage, that generally reaches 40V max. When the full input voltage range of the device is required in this application it is possible to use super fast diodes with 35 to 50 ns rated recovery time, where no more problems on the backward voltage occur (on the other hand, they show a greater forward voltage). The use of slower diodes, 143 Fig. 24 - Typical impedance/frequency curves for EKR capacitors. 10 "- " "" ~ [a] • l"- " ~ I'\.'" ~ !lOLl! V" f".., ~ ~ ". ~ 0.1 ----- • 220121 /~. .......... t-- • I' 0,01 lk T 10k T lOOk Linear Transformer Heatsink 62 VA 0.8 ·C/W advantages cooler operation brings. Switching If for some reason it is necessary to use higher supply voltages the switching technique, and hence the L296, becomes even more advantageous. 30VA 11 °C/W This comparison shows that the L296 switching regulator allows a saving of roughly 50% on the LOW COST APPLICATION AND cost of the transformer and an impressive 80-90% PREREGULATOR on the cost of the heatsink. Considering also Fig. 26 shows the low cost application of a 4A and the extra functions integrated by the L296 the Va = 5.1Vpowersupply.Aminimumamountof total cost of active and passive components is essential external components is required, which roughly the same for both tYpes. are necessary for correct operation. It is impossible Finally, it is important to note that a lower power to save other components, specially the soft-start dissipation means that the ambient temperature in capacitor. Without soft-start, the system cannot the regulator enclosure can be lower - particularly reach the steady state and there is also a serious risk when the circuit is enclosed in a box - with all the of damaging the device. Fig. 26 - A minimal component count 5.1V/4A supplV. 1000,.,F/50V r 11 2.2 I"F 300pH 4.3 .S.1V KQ 9 10 I~ 12 14 13 This application is very well suited not only as a low-cost power supply, but also as pre-regulator for post-regulators distributed in different circuit points, or even on different boards (Fig. 27). The post-regulators may be selected among the low-drop tYpes, like L4805 and L387 for example, still obtaining a high efficiency, combined with an excellent regulation. The use of L387 device allows us to use also the reset fu nction, useful to power a micropocessor. values and high reliabilitY. The input filter capacitors must not be neglected because they have to show excellent features, too, having to supply a pulsed current, required by the device at the switching frequency. The current ripple is rather high, greater than the load current. For this application, two parallel connected 33001lF/50V EYF (ROE) capacitors have been used. POWER SUPPLY WITH MAINS SWITCHING PREREGULATOR POWER SUPPLY COMPLETE WITH TRANSFORMER Fig. 28 shows a power supply complete of transformer, bridge and filter, with regulation on the output voltage from 5.1 V to 15V. As already stated above, the output capacitors have to show some speciale features, like low ESR and high current ripple, to obtain low voltage ripple When it is desirable to eliminate the 50/60 Hz transformer - in portable or volume-limited equipment- a mains preregulator can be added to reduce the input voltage to a level acceptable for the L296. In this case the pre-regulator circuit is connected to the primary of the transformer which now operates at the switching frequency and is therefore smaller and lighter. 145 Fig. 28A - A multiple output supply using a switching preregulator rather than a mains transformer. POWER SUPPLY WITH 0 - 30V ADJUSTABLE VOLTAGE ing through the divider may be varied. The new equivalent circuit is shown in fig. 31. When output voltages lower than 5V are required, the circuit shown in fig. 29 may be used. Calibration is performed by grounding the P1 slider. Acting on P2, the current which flows through the 10 kO resistor is fixed at approximately 2.5mA to obtain an output voltage of 30V. The equivalent ci rcu it is sh own in fig. 30. Reducing the current flowing, also the voltage drop across the 10kO resistance is reduced, together with Vo. When the current reaches zero, it follows that Vo = VREF .. When the voltage on the slider of P1 exceeds VREF, the current start to flow in opposite direction and Vo begins to decrease below 5V. Acting now on the slider of P1, the current flow- When 11 x 10KO = VREF it follows that Vo Fig. 29 - Variable 0-30 V supply illustrating how output voltages below 5.1 V are obtained. 147 = O. Fig. 33 - Microcomputer supply with 5V, -5V, 12V and -12Voutputs. Vi =JSV FUSE 0----1~C~)>-~--~~--' hllOO"F 50V EVF I " L296 ..J.. * L~I~2 . lN5622 - 5.1 V I O.2A 100 }JF EKR +5.1" L-------~~----~~------~~~)4A 1 Kll RESET ----Q·-<~5-K-Il.------------------,N~H~B IT TO PIN 6 '-ll 470/..1F :r 11 * SGS8R20 OR BYW80 I 'IC5622 -12V ~Lo.2A 6.2Kll T1OO}JF ...,EKR L-_____+--+____---; ~21.~~ l The two devices are mutually synchronized not to give rise to intermodulation which could generate unpleasant noise and, at the same time, a further component saving is achieved. The crowbar function is implemented on both 5V and 12V outputs, using a single SCR connected to 'the input. The latter, by discharging to ground the electrolytic filter capacitors, blows the fuse connected in series with the devices power supply. In this way, should a faulty be present on either of the main outputs, the supply is switched off for whole system. lOODj.JF 25V EKR To inhibit both the devices with a single input signal, it is possible to connect the two inhibit inputs (pin 6) together; the 5K.!1 resistance is used when the inhibit input is left open. If this input is not used it must be grounded. As may be noted in the diagram, to obtain the two auxiliary voltages is very simple and cost-effective. It is suggested that the diodes are fast types (trr< 50 nsec); should slower diodes be required some more turns have to be added to the auxiliary winding. 149 MOTOR CONTROL The L296 is also suitable for use in motor controls applications. Fig. 36 shows how to use the device to drive a motor with a maximum power of about 100W and provided with a tachometer generator for a good speed control. The circuits shown in fig. 38 and fig. 39 show how current limitation may be realized in two different ways: through a sensing resistor connected in series with the collector of the external power transistor or through a current transformer. HIGHER CURRENT REGULATORS It is possible to increase the output current to the load above 4A through the use of an external power transistor. Fig. 37 shows a suitable circuit. The frequency is around 40 kHz to prevent the device from loosing excessive power due to switching on the external power. In the first case, the sensing resistor is a low value resistor able to withstand the maximum load current required. The V CE of the power transistor is higher than its V CEsat; when the resistor is connected in series to the collector V CE is reduced; consequently since the overall dissipated power is constant, the power dissipated by the sensing resistor is subtracted from that dissipated by the power transistor. The values indicated in figs. 38 and 39 realize adjustable current limitation for load currents around 10A. Fig. 36 - With a tacho dynamo supplying feedback the L296 can be used as a motor speed controller. +Vi 2x2200~F I L296 7-11 5 R2 '.7fJF IOKll. I 5- 6767 Fig. 37 - The output current may be increased by adding a power transistor as shown in this circuit. 11 IOKfl +121/ r 33nF VHE2401 2100P 151 2: Fig. 40 - A step-up converter using a power MOS transistor. D2 Vo=35V 1-------t'~_._-_._JY"Y'-~-I~_._-.__oO.5A r 2x100,.,F C7 40V R7 33Kll 5-61110 Fig. 41 - Basic schematic for step-up configurations. In this configuration, unli ke the step-down configuration, the peak current is not strictly related to the load current. The energy stored in the coil is successively discharged across the load when the transistor switches OF F. To calculate the 10 load current, the following procedure may be used: ~ 2 L I~eak = Vo LAYOUT CONSIDERATIONS Both for linear and switching power supplies when the current exceeds 1 A a careful layout becomes important to achieve a good regulation. The problem becomes more evident when designing switching regulators in which pulsed currents are over imposed on dc currents. In drawing the layout, therefore, special care has to be taken to separate ground paths for signal currents and ground paths for load currents, which generally showa much higher value. When operating at high frequencies the path length becomes extremely important. The paths introduce distributed inductances, producing ringing phenom· ena and radiating noise into the surrounding space. The recirculation diode must be connected close to pin 2, to avoid giving rise to dangerous extra negative voltages, due to the distributed inductance. Fig. 43 and fig. 44 respectively show the electric diagram and the associated layout which has been realized taking these problems into account. Greater care must be taken to follow these rules when two or more mutually synchronized devices are used. 10 T L I~eak 2Vo T For a greater output power to be available, the internal limitation must be replaced by an external circuit to protect the external power devices and to limit the current peak to a convenient value. A dual comparator (LM393) with hysteresis is used to avoid uncertainties when the current limitation operates. The electric diagram is shown in fig. 42. 153 Fig. 43 - Typical application circuit showing how the signal and power grounds are connected. RESET R6 Vi Rl 3 14 10 12 L 1 13 Cl 10,..F 63Y R2 100 7 K.ll C2 R8 C3 2.2,..F 2.2nF G~O R7 11 4.7 R3 43 Kn Kn ~~~----------------+-----------------------------~--------~~~L-~GND 5-628012 INHIBIT C7, C8 : EKR (ROE) Suggested Inductor (l1) Core Type Maanetics 68930 - A2MPP Thomson GUP 20x16x7 Siemens EC 36/17/10 (B6633& - G0500 - X127) No Turns Wire Geuge Air Gep 43 65 1.0mm. 0.8mm. 1 mm. 40 2 x 0.8 mm. - VOGT 250 IlH Toroidal coil, part number 5730501800 - Resistor values for standard output voltages Vo 12V 15V 18V 24V R8 4.7 4.7 4.7 4.7 kn kn kn kn R7 6.2 9.1 12 18 kn kn kn kn Fig. 44 - A suitable PCB layout for the figure 43 circuit realized in accordance with the suggestions in the text (1 : 1 sea/e). G NO l ,----t.... 155 Fig. 50 Fig. 52 shows the trend of the temperature as a function of the distance between two dissipating elements whose dissipated power is fairly different (ratio 1 to 4). This graph may be useful in application with two L296 synchronized. Fig. 51 Te (OC) 70 65 50 -7 -10 - 5 :-3-2-1 '4 2 6 d (em) 7 s- 8 9 5516 Fig. 52 --T - - - T~ 150 140 130 120 ,A Pd: 2.5W , 1-----__ ...... _-I 1 I , ...... --- 70 60 I -10 8 -5:, ---, B --' --?'----, I ,5 d (em) ''4 157 10 S - SS17 10 In the application a series RC network is recommended which gives high system gain at low frequency to ensure good precision and mains ripple rejection and a lower gain at high frequencies to ensure stability of the system. Figure A2 shows the gain and phase curves of the uncompensated error amplifier. The amplifier has one pole at about 7 kHz and a phase shift which reaches about - 90" at frequencies around 1 MHz. The introduction of a series network RC Cc between the output and ground modifies the circuit as shown in figure A3. Figure A4 shows the gain and phase curves of the compensated error amplifier. Fig. A3 - Compensation amplifier. network of the error The DC gain must be considered equal to Ao = gm Ro PWM block and output stage: GpWM =~ Vet LCFILTER: GL 1 + s C' ESR - ..,,------C - s2 LC + S C ESR + 1 where ESR is the equivalent series resistance of the outPut capacitor which introduces a zero at high frequencies, indispensable for system stability. Such a filter introduces two poles at the angular frequency. Wo = ------- v"LC Refer to the literature for a more detailed analysis. Feedback: consists of the block labelled a = 1 when and Vo R2 a= - - R1 + R2 Fig. A4 - Bode plot showing gain and phase of compensated error amplifier. - - - UNCOMPENSATED - - COMPENSATED ,, =VREF a (and therefore Vo =5.1VI when Vo >VREF Fig. A5 - Block diagram used in stability calculation VREF , 5-6852 oJ) ~ ffi ~k-----~------~----~~----- 135 90 ~ ~ To analyse the stability we will use a Bode diagram. The values of Land C necessary to obtain the requi red regulator outPut performance, once the frequency is fixed, are calculated with the following formulae: if L 5-6857 C CALCULATING THE STABILITY For the stability calculation refer to the block diagram shown in figure A5. (Vi -Vol Vo Vi f 61L (Vi -Vol Vo 8 L f2 6Vo Since this filter introduces two poles at the angular frequency 1 = vi LC The transfer functions of the various blocks are rewritten as follows. Wo The simplified transfer function of the compensated error amplifier is: we place the zero of the Rc place: G EA = gm Zc = 1 + s Rc Cc gm ---=--~ s Cc (g 1 ---I m - 2500 159 Wz 1 =----Rc Cc c.: network in the same generally found distributed along the strips of the printed circuit board. Fast switching of the power transistors tends to cause ringing and oscillations as a result of the parasitic elements. The use of a diode with a fast reverse recovery time (trrl contributes to a reduction in the noise flowing by the current peak generated when the diode is reverse biased. Fig. B1 - EMI measurements with a capacitor connee ted across the primary transformer with screen grounded (A) and floating (B) 80 Radiated interference is usually reduced by enclosing the regulator in a metal box. 70 60 To reduce conducted electromagnetic interference (or radio frequency interferences - RF I) to the levels permitted a suitably dimensioned filter is added on the supply line. The best method, generally, to reduce conducted noise is to filter each output terminal of the regulator. The use of a fixed switching frequency allows the use of a filter with a relatively narrow bandwidth. For off-line switching regulators this filter is usually costly and bulky. In contrast, if the device is supplied from a 50/60 Hz transformer the R F I fi Iter problem is greatly reduced. Tests have been carried out at the laboratories of Roederstein to determine the dimensions of a mains supply filter which satisfies the VDE 0871/6.78, class B standard. The measurements (see figs. B1 and B2) refer to the application with the L296 supplied with a filtered secondary voltage of about 30V, with Vo = 5.1 V and 10 = 4A. The switching frequency is 100 kHz. 50 40 30 20 10 10KHz 30 100 Fig_ B2 - EMI results with the addition of an inductive filter on the mains input. Figure B1 shows the results obtained by introducing on the transformer primary a 0.01 JJ.F/250Vclass X capacitor (type ERO F1772-310-20301. To reduce interference further below the limit set by the standards an additional inductive filter must be added on the primary of the transformer. Figure B2 shows the curves obtained by introducing this inductive filter (type ERO F1753-210-124). 90 80 70 60 50 40 30 20 Measurements have also been performed beyond 30 MHz; the maximum value measured is still well below the I imit curve. 161 10 10KHz 30 100 300 lMH'l. 10 30 DESIGNING MULTIPLE-OUTPUT POWER SUPPLIES WITH THE L296 AND L4960 Multiple output supplies can be realized simply and economically using the SGS L296 and L4960 high power switching regulators. This note describes several practical circuits of this type. Most of the switching regulators produced today have multiple outputs. The output voltages most frequently used - at least for powers up to 50W are +5V -5V, +12V and -12V. In these supplies the 5V output is normally the output which delivers the highest current and requires the highest precision. For the other voltages - particularly the negative outputs - less precision (±5% ± 7% ) is usually sufficient. Often, however, for high current 12V outputs better stabilization and greater precision (typically ±4% - the output tolerance of an L7800 series linear regulator) are required. Multiple output supplies which satisfy these requirements can be realized using the SGS L296 and L4960 high power switching regulator ICs, Several practical supply designs are described below to illustrate how these components are used to build compact and inexpensive multi-output supplies. DUAL OUTPUT 15W SUPPLY Vol = 5V/3A, V02 = 12V/150mA A single L296 is used in this application to produce two outputs. The application circuit, Figure 1, illustrates how the second output (12V) is obtained by adding a second winding to the output inductor. Energy is transferred to the secondary during the recirculation period when the internal power device of the L296 is OFF. Since the 12\( output is not separated from the 5V output fewer turns are necessary for the second winding, therefore less copper is needed and load regulation is improved. In applications of this type it is a good rule to ensure that the power drain on the auxiliary output is no more than 20-25% of the power delivered by the main output. 163 Fig. 2 - Dual output DC-DC converter (5V/1.5A, 12V/100mA) 1 K.ll. lnF +12V 1000.uF +15V to 35 V ~ 02 • N2 01 L4960 :r I SGS8R20 OR BYWBO 220!-,F I.OV EKR 33nF 5-8051/1 Transformer: magnetics 58206, N1 = 30 turns, N2 = 40 turns TABLE 2 Parameter Output voltage 101 = 1.5A VI = 25V 102 = 100mA Output ripple Vol V02 Unit 5.050 12.010 [V] 50 30 [mV] Line regulation 101 = 1.5A 15V E;; VIE;; 35V 102 = 100mA 7 75 [mV] Li ne regu lation 101 = 500mA 15VE;;ViE;;35V 102 = 50mA 7 60 [mV] Load regulation 101 = 0.5A ~ 1.5A VI = 25V 102 = 100mA 3 100 [mV] Load regulation 101 = 500mA Vi = 25V 102 = 50mA 100mA 0 55 [mV] Load regulation 101 = 1.5A Vi = 25V 102 = 50mA 100mA 0 50 [mV] Efficiency Vi = 25V 101 = 1.5A 102 = 100mA ~ ~ 78 % used. TRIPLE OUTPUT 15W SUPPLY Vol = 5V/3A, V02= 12V/100mA, Voa= -12V/100mA Figure 3 shows how to obtain two auxiliary outputs (± 12V) which are isolated from the 5V output. For this output power range an L296 is To ensure good tracking of the 12V and -12V outputs the secondary outputs in this application should be bifilar wound. This circuit operates at 50KHz and gives the performance indicated in Table 3. 165 Fig. 4 - Triple output DC-DCconverter(5V/1.5A 12V/50mA, -12V/50mA) BYV 28-50 02 +15V to 35V L-~!-----~--n-12V L4960 ~--------+-----------~+5V 220)JF r EKR 40V 5-605912 TABLE 4 Parameter Output Voltage 101 =1.5A VI = 25V 102 = 103 = 50mA Output ripple Vol V02 V03 5.040 12.020 -12.020 [V) 60 30 30 [mV) Unit Line regulation 101 = 500mA 15",V,,,,35V 102 = 103 = 50mA 5 80 80 [mV) Line regulation 101 = 1.5A 15",V,,,,35V 102 = 103 = 50mA 4 60 60 [mV) Load regulation 101 = 0.5 -+ 1 .5A VI = 25V 102 = 103 = 50mA 5 120 120 [mV) Load regulation 10 = 1.5A 103 = 20 -+ 50mA Vi = 25V 102 = 50mA 0 15 50 [mV) Load regu lation 101 = 1.5A 102 = 20 -+ 50mA Vi = 25V 103 = lOOmA 0 50 15 [mV) 70 Efficiency 167 % of cost. DC-DC converters can, in fact, be realized even by designers with little e.xperience and allows the convenience of working' with low voltages, Designing power supplies in the 30-40W range is Off-line switching supplies ~re only preferable becoming increasingly difficult because it is here when the weight and size of t'Re mains transformer that there is the greatest need to maintain per- in a DC-DC converter would be excessive. formance levels and reduce costs. The application proposed here is very competitive because it In this circuit, figure 6 two devices are used, an exploits new ICs to reduce size, number of com- L296 and an L4960. The L296 is used, to supply a 5V output with a current of 3A and the auxiliary ponents and assembly costs. -5V /1 OOmA output and the L4960 is used to proThis solution, the DC-DC converter, compares very vide the 12V /1.5A output and the auxiliary -12V / favourable with off-line switching supplies in terms 1OOmA output. 30W DC-DC CONVERTER Fig. 6 - Multioutput DC-DC converter with L296 and L4960 (5V/3A, 12V/1. 5A, -12V/100mA, -5V/100mA) 20V :5.: Vi:$ 40V :r 470 ,.,F Fig. 8 RESET OUT 12 L296 I CALCULATING THE POWER FAIL TIME the time when the input voltage falls to the miniThe 'power fail time' is defined as the time from when the power fail output (pin 14) goes low to mum level required to maintain the regulated output (see Figure 9). From this definition we can evaluate the energy balance. Fig. 9 Vi t• I I I p.f. WAVE FORM (PIN 14) " "1 t PF k 'I i r-----------------~ I I I I I I --t---t-OELAY RESET ~-807.4 Equating the expressions (1) and (2) gives: The energy which the filter capacitor C supplies to the operating device while it discharges is: (1 ) The load drains a power of Po = Vo 10. Taking into consideration the average efficiency 1) (derived with the input between VI and V2), the power to be supplied at the input of the device is: P02 = 1/2 C (V I 2 ..: V 22) '= ~ • tPF 1) where VI is the input voltage at which the voltage on pin 12 reaches 5V (through the divider RI/R2); V2 is the maximum input voltage below which the device no longer regu lates. Rearranging this expression to obtain C: Po 1) 171 DUAL REGULATORS SIMPLIFY MICRO SYSTEM SUPPLY DESIGN Combining two 5V regulators and a reset circuit on a single chip, special purpose regulator chips simplify the design of power supplies for microprocessor systems incorporating battery backup RAMs or shadow-type NV RAMs. Power supplies for microprocessor systems are often complicated by the need to take care of the special requ irements of non-volati Ie read/write memory. Where battery backup CMOS RAMs are used, for example, it is important to ensure that the RAMs are disabled when the primary supply is removed. And when shadow-type NV memory is included the backup transfer must be initiated and completed when the supply is interrupted. Designed specifically for such applications, the SGS L4901, and L4902 dual voltage regulators combine two 5V regulators plus a reset circuit on a single chip, simplifying the designer's task. with externally programmable timing which depends on the input voltage and the output of the V 1 regu lator. Functionally, the two devices are identical except that the L4901 has separate inputs to the two regulators and the L4902 has a common input plus a disable input which controls the V2 output. (Fig.1) Generally the V1 regulator is used to supply circuits which must be powered continuously volatile memory, a time-of-day clock and so on while the V2 output supplies other 5V circuits which may be powered down when the equipment is inactive. Assembled in the SGS Heptawatt [TM] 7-lead package, the L4901 and L4902 contain separate voltage regulators rated at 5V/300mA (the "V1" output) and 5V /400mA (the "V2" outputl. Both the V1 and V2 regulators have an output voltage precision of ± 2% and include protection against output short circuits and 60V input transients. Also included on the ch ip is a reset circuit The V1 output features a very low leakage current at the output - less than 1ILA - to allow the use a backup battery. The V1 regulator also features a low quiescent current at the input (O.6mA typical) to minimize battery drain in applications where the V1 regulator is permanently connected to a battery supply. Fig. 1a - TWO 5V OUTPUTS - The L4901 Dual Regulator provides 300mA and 400mA 5V outputs and includes a microprocessor reset function. This device is ideal for microprocessor systems with battery backup or shadow RAM. Vl IN 220,F ± l4901 1-1________t-,=--oVl OUT Fig. 1b - DISABLE INPUT-The L4902 is similar to the L4901 but also features a disable input for the V2 regulator. L 4902 O'N_~~+____.____l V2 IN DISABLE DISABLE THERMAL PROTECTION 173 1 Vl0UT Fig. 4 - LOW LEAKAGE at the V1 output makes the L4901 ideal for battery backup operation. IN1 ~Y O.22J.JF .I REG. 1 I BACKUP BATTERY J.JP(3B75-2B75) VID OUT2 IN 2 WITH BATTERY REG. 2 BACKUP 1 to10J.JF 4.7!JFI I RAM RESET Voo CT ..... RESE TOUT 10nF I RESET 5_1771 Fig. 5 - STANDBY - The L4902 can be used in applications where the supply is connected permanently and the disable function used to turn off non-essential circuits in the standby state. IN1 ~TTERY .:c. 4.7J.lF 1 7 REG.1 J. I !1!JF 3 V020lS ~ 6 REG. 2 OUT 2 ~ 1lolO1J1' I C~ I Voo OUT 1 I J I Voo OUT PORT l CMOS CLOCK IN PORT CMOS ,",P WITH VOLATILE RAM Voo OTHER LOGIC ~5Y 5 10nF RESET OUT 1 RESET 5-7843 It is important to make sure that the RAMs are disabled because the lithium cells used as backup batteries have a high internal resistance. If the RAMs were not forced into the low consumption standby state the battery voltage could drop so low that memory contents are corrupted. Moreover, to prevent latch up, no input of a CMOS RAM should ever be higher than the supply vol tage. supply is removed, a function which the L4902's reset output can perform. Since the L4902's reset function depends on the INPUT voltage the power fail condition is sensed early enough to guarantee that the backup transfer will be successful. IDEAL FOR SHADOW MEMORIES I n figure 7 the reset output is forced low when the input voltage falls below 6.3V or when the V1 output goes below 4.8V. This allows 10l-ls for the backup transfer (with 10l-lF capacitors) which is more than sufficient. Another interesting application for the L4902 is supplying a shadow-ram microcomputer chip like the SGS M38SH72 where a fast non-volatile memory is backed up on-chip by a slow EEPROM (figure 7). For these chips it is important to ensure that the backup command is generated when the Similarly, the L4902 can be used with shadowtype RAMs such as the Xicor X2201. I n the figure 8 circuit a capacitor on the V1 input ensures that the X2201 is powered during the transfer operation. When the input voltage is removed or goes below 6.3V the L4902's reset output, connected to 175 Fig. 8 - SHADOW RAMs - The L4901's reset function also serves in svstems using shadow tvpe NV RAMs like the X2201 to ensure that the backup transfer is executed correctlv. VI :r ",r INI Vs OUT I 7 680 X2201 Ilo",r L4901 OUT 2 IN2 ~ 6 S DATA ADDR£SS IIOf'F 8085 R£S£T 5 CT lonF I TRAP GND , S_BOilS '1 Fig. 9 - With a CMOS Schmitt trigger and a few components a watchdog function can be added for critical applications. ~----------------------------------~~------~~VDD 4.7}J F ~------~-----4------+-~----------------~RSTfP rI I I -------------1 OUTPUT PORT 10KJl JU1Jl 5-9363" 177 UC3842 PROVI DES LOW-COST CURRENT-MODE CONTROL The fundamental challenge of power supply design is to simultaneously realize two conflicting objectives: good electrical performance and low cost. The UC3842 is an integrated pulse width modulator (PWM) designed with both these objectives in mind. This IC provides designers an inexpensive controller with which they can obtain all the performance advantages of current-mode operation. In addition, the UC3842 is optimized for efficient power sequencing of off-line converters and for driving increasingly popular POWERMOS. This application note gives a functional description of the UC3842 and suggests how to incorporate the IC into practical power supplies. A review of current-mode control and its benefits is included and methods of avoiding common pitfalls dis- cussed. The final section presents designs of two power supplies utilizing UC3842 control. CURRENT-MODE CONTROL Figure 1 shows the two-loop current-mode control system in a typical buck regulator application. A clock signal initiates power pulses at a fixed frequency. The termination of each pulse occurs when an analog of the inductor current reaches a threshold established by the error signal. In this way the error signal actually controls peak inductor current. This contrasts with conventional schemes in which the error signal directly controls pulse width without regard to inductor current. Fig. 1 - Two-loop current-mode control system ~-1819 CLOCK "ERROR ,.....,,....,,....., "SENSE .....J LJ LJ L LA1CH -"L.Il...fL OUTPUT 179 Current limiting is simplified with current-mode control. Pulse-by-pulse limiting is, of course, inherent in the control scheme. Furthermore, an upper limit on the peak current can be established by simply clamping the error voltage. Accurate current limiting allows optimization of magnetic and power semiconductor elements while ensuring reliable supply operation. Finally, current-mode controlled power stages can be operated in parallel with equal current sharing. This opens the possibility of a modular approach to power supply design. FUNCTIONAL DESCRIPTION A block diagram of the UC3842 appears in Figure'4. This IC will operate from a low impedance DC sou rce of 10V to 30V. Operation between 10V and 16V requires a start-up bootstrap to a voltage greater than 16V in order to overcome the undervoltage lockout. Vce is internally clamped to 34V for operation from higher voltage current-limited sources (Icc';; 30mA). Under-Voltage Lockout (UVLO) This circuit insures that Vec is adequate to make the UC3842 fully operational before enabling the output stage. Figure 5a shows that the UVLO turnon and turn-off thresholds are fixed internally at 16V and 10V respectively. The 6V hysteresis prevents Vee oscillations during power sequencing. Figure 5b shows supply current requirements. Start-up current is less than 1mA for efficient bootstrapping from the rectified input of an offline converter, as illust,'ated by Figure 6. During normal circuit operation, Vee is developed from auxiliary winding WAUX with Dl and CIN. At start-up, however, CIN must be charged to 16V through RIN. With a start-up current of 1mA, RIN can be, as large as 100kn and still charge CI N when VAC == 90V RMS (low line). Power dissipation in RIN would then be less than 350mW even under high line (VAC == 130V RMS) conditions. During UVLO, the UC3842 output driver is biased to a high impedance state. However, leakage currents (up to 10ILA), if not shunted to ground, could pull high the gate of a POWERMOS. A 100kn shunt, as showing in Figure 6, will hold the gate voltage below 1V. Fig. 5 (a) - Under-voltage lockout and (b) supply current requirements. ICC Vi 10V 16V (a) 5_7707 (b) Fig. 6 - Providing power to the UC3842 01 Vi UC3842 OUT GNO f---.--\"-V lOOKn 5-1821 181 unity (OdB) at f '" fswitchlngt4. This technique insures converter stability while providing good dynamic response. Continuous-inductor-current boost and flyback converters each have a right-half-plane zero in their transfer function. An additional compensation pole is needed to roll off loop gain at a frequency less than that of the RHP zero. Rp and Cp in the circuit of Figure lOb provide this pole. The EtA output will source O.5mA and sink 2mA. A lower limit for Rf is given by: R f(MINI" VElA QUT(MAXI- 2.5V O.5mA 6V - 2.5V O.5mA 7kn EtA input bias current (2)lA max) flows through RI. resulting in a DC error in output voltage (V o ) given by: 6. VO(MAX) = (2)lA) RI It is therefore desirable to keep the value of Ri as low as possible. Figure 11 shows the open-loop frequency response of the UC3842 EtA. The gain represent an upper limit on the gain of the compensated EtA. Phase lag increases rapidly as frequency exceeds 1MHz due to second-order poles at - 10MHz and above. Fig. 9 - UC3842 error amplifier 5-7708 Fig. 10 - (a) Error amplifier compensation addition pole and (b) needed for continuous inductor-current boost ad flyback. Fig. 11 - Error amplifier open-loop response frequency G 'P88 PHASE (0) Gv (dB) RI 0 -45 -90 -135 (a) 2.5OV -180 10 100 lK 10K lOOK 1M t(Hz) Current Sensing and Limiting (b) The UC3842 current ser;;e input is configured as shown in Figure 12. Current-to-voltage conversion is done externally with ground-referenced resistor RS. Under normal operation the peak voltage across RS is controlled by the EtA according to 2.S0V 183 PWM Latch Figures 15-17 show suggested circuits for driving POWERMOS and bipolar transistors with the UC3842 output. The simple curcuit of Figure 15 can be used when the control IC is not electrically isolated from the power MOS. Series resistor Rl provides damping for a parasitic tank circuit formed by the power MOS input capacitance and any series wiring inductance. Resistor R2 shunts output leakage currents (101lA maximum) to ground when the under-voltage lockout is active. Figure 16 shows an isolated power MOS drive circuit which is appropriate when the drive signal must be levelshifted or transmitted across an isolation boundary. Bipolar transistors can be driven effectively with the circuit of Figure 17. Resistors R 1 and R2 fix the on-state base current. Capacitor Cl provides a negative base current pulse to remove stored charge at turn-off. This flip-flop, shown in Figure 4, ensures that only a single pulse appears at the UC3842 output in any one oscillator period. Excessive power transistor dissipation and potential saturation of magnetic elements are thereby averted. Shutdown Techniques Shutdown of the UC3842 can be accomplished by two methods; either raise pin 3 above 1 V or pull pin 1 below 1 V. Either method causes the output of the PWM comparator to be high (refer to block diagram, Figure 4). The PWM latch is reset dominant so that the output will remain low until the first clock pulse following removal of the shutdown signal at pin 1 or pin 3. As shown in Figure 18, an externally latched shutdown can be accomplished by adding an SCR which will be reset by cycling Vee below the lower under-voltage lockout threshold (10V). At this point all internal bias is removed, allowing the SCR to reset. Fig. 15 - Direct POWERMOS drive 12 to20V V; UC3842 OUT Fig. 18 - Shutdown achieved by a) Pulling pin 3 high b) Pulling pin 1 Low 1-"6'---{'='O=SI-Jl_~_-\! R' R2 ,QQKJl GND (a) S-7826 Fig. 16 - Isolated POWERMOS drive 18 to 30V FERROXCUBE 1811 LOO-lce (b) 'KJl , '5v COMP UC3842 SHUTDOWN '=>_1817 5-7711 Fig. 17 - Bipolar drive with negative turn-off bias 12to30V AVOIDING COMMON PITFALLS UC3842 R' OUTr6~~=t--~_~J--~~ GNO Current-mode controlled converters can exhibit performance peculiarities under certain operating conditions. This section explains these situations and how to correct them when using the UC3842. Slope Compensation Prevents Instabilities It is well documented that current-mode controlled converters can exhibit subharmonic oscillations 185 Note that in order for the error amplifier to accurately replicate the ramp, ZF must be constant over the frequency range fs to at least 3f s. In order to eliminate this last constraint, an alternative method of slope compensation is shown in Figures 19c and 20b. Here the artificial slope is added to the cu rrent sense waveform rather than subtracted from the control signal. The magnitude of the added slope still relates to the downslope of inductor current as described above. The requ irement for RSLOPE is now: m- f,VRAMP( II tRAMP Rf RSLOPE + l~TRf Rf RSLOPE -Rf )--.9.2.( - r/2 Rf + = Rf( ~~4 Rf ) RSLOPE RSLOPE Rf ( RS (VFl.4NL + Vol 1) T RSLOPE loads the UC3842 RT/CT terminal so as to cause a decrease in oscillator frequency. If RSLOPE » RT then the frequency can be corrected by decreasing RT slightly. However, with RSLOPE ;S 5 RT the linearity of the ramp degrades noticeably, causing over-compensation of the supply at low duty cycles. This can be avoided by driving RSLOPE with an emitter-follower as shown in Figure 21. -1) Fig. 20 - Slope compensation added (a) to control signal or (b) to current sense waveform 8 "REF (a) UC3842 5-7830 VREF (b) RI Rl/e l ;L/N l RSE.NSE. r Cf I 1 C - FROM EIA UC3842 5-7831 187 The speed of the UC3842 current sense section CI RCUIT EXAMPLES poses an additional constraint on maximum operating frequency. A maximum current sense delay 1, Off-Line Flyback of 400ns represents 10% of the switching period at 250kHz and 20%at 500kHz. Magnetic components Figure 24 shows a 25W multiple-output off-line must not saturate as the current continues to rise flyback regulator controlled with the UC3842. during this delay period, and power semiconduc- This regulator is low in cost because it uses only tors must be chosen to handle the resulting peak two magnetic elements, a primary-side voltage currents. In short, above ~250kHz, may of the sensing technique, and an inexpensive control advantages of higher.frequency operation are lost. circuit. Specifications are listed below. SPECIFICATIONS: Fig. 23 - Deadtime and maximum obtainable duty-cycle vs. frequency with minimum recommended CT. [,-'3664 Input Voltage 95 V AC to 130 V AC (50Hz/60Hz) Output Voltage: i I A. +5V, 5%: lA to 4A load Ripple voltage: 50mV P-P Max. ( 'I,) CT~100bpF 100 6S0 600 SSO "'" MAX td SOO ~ / ~ B. +12V, 3%: O.IA to 0.3A load Ripple voltage: 100mV P-P Max i_ DUTV@lMINtd 9S DUTV@> TVP td -:::::- 90 ~ ...... . / ....... ~I-.... 8S DUTV@MAXtd I ~ .......r-..... ........... 4S0 ......... 400 3S0 MINtd 300 100 ~ -----+- 200 \ 400 300 C. -12V, 3%0.IA to 0.3A load Ripple voltage: 100mV P-P Max 80 7S Line Isolation: 3750V Switching Frequency: 40kHz Efficiency 70% 70 6S f(KHz) @ full load: Fig. 24 - 25Woff-line flyback regulator -r--o+ T1 4.7It lW USD73S 4700,..1 IOV 56Kfi DC OUT SV 2 to5A lN36\J IW lN3613 16V ~'''" Q01~,o,.,F T1: CDILCRAFT E-4140-6 PRIMARV-97TURN5 SINGLE AWG 24 SECONDARY -4 TURNS 4 PARAllEL AWG 22 20V 5 P Vee 2 VFB 150~n OUT 6 21Jl I caMP 2.SKfi CON TROL -9 TURNS 3 PARALLEl AWG 28 UC1S42 8 VREF CUR 3 SEN R,/e, I ISOLATION BOUNDARY GND 5-80'31 189 A 25W OFF-LINE FL YBACK SWITCHING REGULATOR INTRODUCTION This note describes a low cost switching power supply for applications requiring multiple output voltages, e.g. personal computers, instruments, etc . . . The discontinuous mode flyback regulator used in this application provides good voltage tracking between outputs, which allows the use of primary side voltage sensing. This sensing technique reduces costs by eliminating the need for an isolated secondary feedback loop. The low cost, (8 pin) UC1842 current mode control chip employed in this power supply provides performance advantages such as: 1) Fast transient response 2) Pulse by pulse current limiting 3) Stable operation To simplify drive circuit requirements, a TO-220 power MOS SGSP369 is utilized for the power switch. This switch is driven directly from the output of the control ch ip. Power Supply Specifications 1. I nput voltage: 60Hz) 95V AC to 130V AC (50Hz/ 2. Output voltage: A. +5V,±5%: 1At04Aload Ripple voltage: 50mV P-P Max B. +12V, ± 3%: 0.1 A to 0.3A load Ripple voltage: 100mV P-P Max C. -12V, ± 3%: 0.1A to 0.3A load Ripple voltage: 100mV P-P Max. 3. Line Isolation: 3750V 4. Switching Frequency: 40KHz 5. Efficiency @ Full Load: 70% Basic Circuit Operation The 117VAC input line voltage is rectified and smoothed to provide DC operating voltage for the circuit. When power is initially applied to the circuit, capacitor C2 charges through R2. When the voltage across C2 reaches a level of 16V the output of IC1 is enabled, turning on power MOS Q1. During the on time of Q1, energy is stored in the air gap of transformer (inductor) T1. At this time the polarity of the output windings is such that all output rectifiers are reverse biased and no energy is transferred. Primary current is sensed by a resistor, R10, and compared to a fixed 1V reference inside IC1. When this level is reached, Q1 is turned off and the polarity of all transformer windings reverses, forward biasing the output rectifiers. All the energy stored is now transferred to the output capacitors. Many cycles of this store/release action are needed to charge the outputs to their respective voltages. Note that C2 must have enough energy stored initially to keep the control circuitry operating until C4 is charged to a level of approximately 13V. The voltage across C4 is fed through a voltage divider to the error amplifier (pin 2) and compared to an internal 2.SV reference. Energy stored in the leakage inductance of T1 causes a voltage spike whieh will be added to the normal reset voltage across T1 when Q1 turns off. The clamp consisting of 04, C9 and R12 limits this voltage excursion from exceeding the BVOSS rating of Q1. I n addition, a turn-off snubber made up of 05, C8 and R11 keeps power dissipation in Q1 low by delaying the voltage rise until drain current has decreased from its peak value. This snubber also damps out any ringing which may occur due to parasitics. Less than 3.5% line and load regulation is achieved by loading the output of the control winding Nc, with R9. This resistor dissipates the leakage energy associated with this winding. Note that R9 must be isolated from R2 with diode 02, otherwise C2 could not charge to the 16V necessary for initial start-up. A small filter inductor in the 5V secondary is added to reduce output ripple voltage to less than 5OmV. This inductor also attenuates any high frequency noise. 191 TYPICAL SWITCHING WAVEFORMS Ton - Drive waveforms T off - Drive waveforms Upper trace: Ql - Gate to source voltage Lower trace: Ql - Gate current Upper trace: + 5V charging current Lower trace: +5V output ripple voltage Upper trace: Ql - Drain to source voltage Lower trace: Primary current - 10 193 APPLYING THE UC1840 TO PROVIDE TOTAL CONTROL FOR LOW-COST, PRIMARY-REFERENCED SWITCHING POWER SYSTEMS INTRODUCTION There are many potential approaches to be considered in switch mode power supply design; however, the contradictory requirements of minimum cost and compatibility with ever more demanding line isolation specifications make primary control very attractive. Application of the UC1840 as a primary-side, off-line controller presents an extremely cost-effective approach to supplying isolated power from a widely varying input line while maintaining a high degree of efficiency. Primary control means referencing all of the control electronics along with the power switching device on the input line side of an isolation transformer. An obvious advantage to this approach is the simplified interface between the control and Fig. 1 - The overall block diagram of the UC1840, an integrated circuit optimized for primary-side control of off-line switching power supplies. ,----------------------61' VIN SENSE ----~@RAMP COMP INV.INPut N.1.INPUl !-.. @--_ ~ ;>......- + - - - - - - - - - - - 1 RR. ~ START/UV 200._ j HYSTERESIS RESET 3.0V REF EXT. STOP @----. O.V SENSE i4 04 has a typical value of 10 /JA) we can say that V ref A1 Therefore TO-3 - For professional and military use or where good hermeticity is required. The guaranteed junction-case thermal resistance is 4°C/W, while the junction-ambient thermal resistance is 35°C/W. V out = -R2 - V ref + V ref = V ref R1 R2 (1 + - - ) R1 In other words R 1 fixes the value of the current circulating in R2 so R2 is determined. 227 Overload protection Current limitation The device has an overload protection circuit which limits the current available. The innovative feature of this device is the possi· bility of acting on the current regulation loop, i.e. of limiting the maximum current that can be supplied to the desired value by using a simple resistor (R3 in fig. 2). Obviously if R3 = 0 the maximum output current is also the maximum current that the device can supply because of its internal limitation. Referring to fig. 2, R24 operates as a current sensor. When 3t the terminals of R24 there is a voltage drop sufficient to make 020 conduct, 019 begins to draw current from the base of the power transistor (darlington formed by 022 and 023) and the output current is limited. The limit de· pends on the current which 021 injects into the base of 020. This current depends on the drop-out and the temperature which explains the trend of the curves in fig. 4. The current loop consists of a comparator circuit with fixed threshold whose value is Vsc' This com· parator intervenes when 10 • R3 = V sc' hence V 10 = __s_c_ (V sc is the voltage between pins 5 and R3 2 with typical value of 0.45Vl. Fig. 4 :-,-~-~--r lo(max) (Al ./. " 'i ! I - ~ Special attention has been given to the comparator circuit in order to ensure that the device behaves as a current generator with high output impedance. :-~l ~ t 20,us 6Vo o 2'1, I I 1 duty-cycle='% TYPICAL APPLICATIONS Programmable current regulator Fig. 5 shows the device used as current generator. In this case the error amplifier is disabled by shortcircuiting pin 4 to ground. Fig. 5 R 10 20 L 200 Thermal protection The junction temperature of the device may reach destructive levels during a short circuit at the out· put or due to an abnormal increase in the ambient temperature. To avoid having to use heatsinks which are costly and bulky, a thermal protection circuit has been introduced to limit the output current so that the dissipated power does not bring the junction temperature above the values allowed. The operation of this circuit can be summarized as follows. In 017 there is a constant current equal to: V ref - V BE17 R17+R16 Therefore at Tj = 25°C 018 is off (since 600 mV is needed for it to start conducting). Since the V BE of a silicon transistor decreases by about 2 mV laC, 018 starts conducting at the junction temperature: 2 The output voltage can reach a maximum value Vi - V drap ~ Vi - 2V (V drop depends on 101. Fig. 6 shows the device connected as a voltage regulator and the maximum output current is the maximum current that the device can supply. The output voltage V 0 is fixed using potentiometer R2. The equation which gives the output voltage is as follows: The base of 018 is therefore biased at: V ref - V BE17 V BElS R16 + R17 • R16 ~ 350 mV J V5- 2 10= --R-- Programmable voltage regulator (V ref = 2.75V typ) T· = .J!00-350 + 25 = 150°C The output current lois fixed by means of R: R2 Va = V ref (1 + - - I Rl By substituting the potentiometer with a fixed resistor and choosing suitable values for R 1 and R2, it is possible to obtain a wide range of fixed output voltages. 229 The formula for calculating R is as follows: Therefore the output reaches its nominal value after the time ton: Vi min - (Vo + V drQP ) R= 10 C Where V drop is the minimum differential voltage between the input and the output of the device at current ' 0 . V in min is the minimum input voltage. Vo is the output voltage and the output current. '0 With constant load, resistor R can be connected between pins 1 and 2 of the IC instead of in series with the input (fig. 10). In this way, part of the load current flows through the device and part through the resistor. This configuration can be used when the minimum current by the load is: V drop 10 min = R (instant by instant) ton = C· (V o - 0.45) 0.45 CVo R 0.45 Light controller Fig. 12 shows a circuit in which the output voltage is controlled by the brightness of the surrounding environment. Regulation is by means of a photoresistor in parallel with R 1. I n this case, the output voltage increases as the brightness increases. The opposite effect, i.e. dimming the light as the ambient light increases, can be obtained by connecting the photoresistor in parallel with R2. Fig. 12 Fig. 10 R s- "51911 Soft start When a slow rise time of the output voltage is required, the configuration in fig. 11 can be used. The rise time can be found using the following formula: CVo R ton = 0.45 At switch on capacitor C is discharged and it keeps the voltage at pin 2 low; or rather, since a voltage of more than 0.45V cannot be generated between pins 5 and 2, the Vo follows the voltage at pin 2 at less than 0.45V. The circuit is shown in fig. 13. The primary supply is shown taken straight from the car battery however it is worth noting that in a car there is always the risk of dump voltages up to 120V and it is recommended that some form of protection is included against this. Fig. 11 t=~ on Light dimmer for car display Although digital displays in cars are often more aesthetically pleasing and frequently more easily read they do have a problem. Under varying am· bient light conditions they are either lost in the background or alternatively appear so bright as to distract the driver. With the system proposed here, this problem is overcome by automatically adjust· ing the display brightness during daylight condi· tions and by giving the driver control over the brightness during dusk and darkness conditions. 0.45 Capacitor C is charged by the constant current ic . ic = 231 Under daylight conditions i.e. with sidelights off and T1 not conducting the output of the device is determined by the values of R1, R2 and the photoresitor (PTRI. The output voltage is given by R2 V out = V ref (1 + - - - - PTRIIR 1 If the ambient light intensity is high, the resistance of the photoresistor will be low and therefore V out will be high. As the light decreases, so V out decreases dimming the display to a suitable level. The designer must take into account the dissipated power and the SOA of the preregulation transistor. For example, using the BOX53, the maximum input voltage can reach 56V (fig. 16). In these conditions we have 20V of V CEon the transistor and with a load current of 2A the operation point remains inside the SOA. The preregulation used in fig. 16 reduces the ripple at the input of the device, making it possible to obtain an output voltage with negligible ripple. to a potential other than zero; diode 01 provides output shortcircuit protection (fig. 18). Positive and negative voltage regulators The circuit in fig. 19 provides positive and negative balanced, stabilized voltages simultaneously. The L200 regulator supplies the positive voltage while the negative is obtained using an operational amplifier connected as follower with output current booster. Tracking of the positive voltage is achieved by putting the non-inverting input to ground and using the inverting input to measure the feedback voltage coming from divider R 1-R2. If high output voltages are also required, a second zener, Vz, is used to refer the ground pin of an Ie Fig. 18 Rsc , BOX53 r I 2Kll I lY.2 3 ::2"'Y ~O~F A r ~o, 36V Vi 2 L 200 ~ () The system is balanced when the inputs of the operational amplifier are at the same voltage, or, since one input is at fixed ground potential, when the voltage of the intermediate point of the divider goes to 0 Volts. This is only possible if the negative voltage, on command· of the op-amp, goes to a value which will make a current equal to that in R 1 flows in R2. The ratio which expresses the negative output voltage is: vHmax)::.56 v.V z 51 o.~ i= JR' Vo ~F V-= V+· ~ (If R2= R 1, we'll get V-= V+) R1 Since the maximum supply voltage of the op amp used is ± 22V, when pin 7 is connected to point B output voltages up to about 18V can be obtained. If on the other hand pin 7 is connected to point A, much higher output voltages, up to about 30V, be obtained since in this case the input voltage can rise to 34V. 1 VZ 52911/2 Fig. 19 R" Fig. 20 shows a diagram is which the L 165 power op amp is used to produce the negative voltage. In this case (as in fig. 19) the output voltage is limited by the absolute maximum rating of the supply voltage of the L 165 which is ± 18V. Therefore to get a higher V out we must use a zener to keep the device supply within the safety limits. A:Vi(max):::!:34V 3 =~ N~ ..; • ....... !!:! - ... ~----------------~~----------------~----------------~~--------~------~~ ,.; ~~-+-~--+-~-~-~1-4--+-~~1~+--+~~41--+ 11.1111 11.211 11.411 VELCRAO/SEC) 11.611 11.811 1.1111 _111t3 249 Also it is possible to impose a delay between th~ end of one signal and the start of the complement, essential to avoid the short circuit conditi.on on the bridge. The transfer of the signal from the controller to the high side of the bridge is via Q5 and QS. These transistors are power devices working in the active zone with very low current and must sustain a voltage 5V greater than the voltage applied to the motor (fig. 11 a). This solution avoids the use of a transformer and is aimed towards the eventual integration of the power stage. The drive of the transistors in the bridge was realised with a simple integrated solu- tion of the SGS L149, whose power for the high side is referred to the voltage at the motor terminals which follows the variations. The power for the motor is provided by a full bridge circuit permitting operation in all 4 quadrants. The two half bridge TRANSPACK, SGS30DB04OD, are built using darlingtons without integrated collector - emitter diodes which permits full use of the fast freewheel diodes incorporated in the power module and high frequency drive of the motor. The voltage waveforms on the motor are illustrated in photo 1. Fig. 11a +-_-f""'/o.IC1 R24 B1 ~-c~~-------, '--l I I I I SLHQ50 Photo 2A - Ripple of 3A at 5KHz Photo 1 - Motor voltage V =50V/div t = 10j.ls/div 1= O.5A/div 251 Study of the system behaviour To analyse the maximum stress condition on the bridge corresponding to possible operating conditions, the algorithm of acceleration, braking and inversion of the speed were performed. The objective was to obtain the maximum performance possible with the transistor s chosen for the bridge. Photo 5 - The trend of the velocity with four progressive steps of voltage at intervals of 25ms (560 rpm/div) The strategy followed was to choose a speed of 3000rpm analysing the time needed to reach the speed. Acceleration Tests Firstly the motor was accelerated with a duty cycle correspondi ng to the chosen speed (steadyacceleration with a drive signal duty cycle of 70%). The result of this test is shown in photo 3 & 4. Photo 3 - Trend of the speed with only voltage changing (560 rpm/div) Photo 6 - The trend of the current under the conditions of photo 5 (5A/div) Photo 4 - Trend of the current under the same conditions as photo 3 (5A/div) 4 increases in duty cycle of 5% with a 25ms delay Also a ramp of acceleration was tested imposing between each (photo 5 & 6). In this way the maximum current during acceleration is reduced to 20A without any significant variation of the time to reach full speed. Photo 7 - The trend of the speed with the drive of figure 13 (560 rpm/div) In photo 4 it is seen that the current reaches a peak of 23A in a limited number of pulses and then goes to full speed much more slowly, with a current of 0.6A. Regarding the speed, the period of the transition may be estimated as around 1.2s. 253 Photo 11 - Trend of velocity with a initial drive to produce 3750 rpm followed after 160ms by a drive to produce 2250 rpm and finally after 50ms by a drive to produce 3000 rpm Photo 12 - Trend of velocity (1090 radslsecldiv) The behaviour of the relevant currents are shown in photo 13 where points shown by the arrows are relative to the transformation of the motor into a generator. V DUTY CYCLE Photo 13 - Current absorbed by the motor with the described speed invertion (1OAldiv) % 80 70 60 iI ii 160 50 TIME (msacl Speed Reversal Having reached the maximum, the objective was to achieve the maximum steady acceleration and to estimate the time needed to achieve an inversion of the speed passing from +3000rpm to -3000rpm having supposed that this is the most critical stress on the bridge. There was first analysed the phenomena of braking and it was seen that braking too quickly may cause a change of function, making the motor a generator and creating excess emitter base voltage up to a situation intolerable for correct operation of the bridge components. This phenomena was taken into account to achieve the most rapid braking possible without overstressing the bridge components. We succeeded in this way to obtain a time, from +3K to - 3K rpm, of about 500ms, as shown in photo no. 12 where the achievment of a steady state is not considered but only the transition from one speed (0 another. Both the tests of acceleration and speed reversal were made with repetitive cycles, with appropriate programmes in the Nanocomputer@ , for periods of several hours without creating problems for the SGS30DB040D. Balance of the Bridge The evaluation of the power absorbed by the various parts of the system is analysed in the following paragraph. The estimates obtained give an indication of the efficiency of the control system in that it permits a ratio of the power absorbed to that of the motor. The power was measured using the following system (fig. 141. The chosen conditions were: 255 Duty cycle of 76% Average motor current 1.25A Photo 16 Photo 19 The power dissipated during the turn-on phase and the respective voltage and current waveforms are shown in photos 17 & 1B. Photo 20 Photo 17 The dissipation of the conduction phase is not conveniently measured by the method used so it was preferred to make an estimate. Photo 18 At the average current of 1.25A from the charac· teristic curves a V CE (sat) of O.BV is found. PCOND • = 1.25A x O.BV x 0.76 = 0.76W Taking into consideration that the conduction phase is 76% of the full period: The power dissipated in a transistor of the bridge is thus: PTO T = PON + POFF + PCOND = (4.1 + 2.57 + + 0.76) W = 7.43W CONCLUSION From the photo of the power it is possible also to measure the energy dissipated. This corresponds to an average power of: PON = Ex F = 1B9.6j.LJ x 21700Hz = 4.1W The power dissipated during the turn-off phases and the respective waveforms are shown in photo 19 & 20. The energy dissipated in this case is 11Bj.LJ thus: POFF = E x F = 11B.5 x 21700 = 2.47W During this work a study was made, both in theory and application, of the control of a DC motor. For this study, advantage was taken of the flexibility offered by using a microprocessor to make many tests. This allowed a comprehensive analysis of the behaviour of the SGS30DB045D TRANSPACK. This involved the recreation of particularly heavy operating conditions for the power circuitry, which verified the excellent performance of the TRANSPACK devices, above all in terms of switching speed and low losses. Also studies were made of a number of drive circuits for the power transistors, useful for future projects. 257 APPENDIX A (continued) CLOSE (UNIT= 11 ) STOP END SUBROUTINE RKUTTA(N,X,Y,FUNC,H,XF,YF,CR,RA,XLA,FL,CM,E,RJ, Kc,Kv,L,T,T1,T2) DIMENSION Y (20),YI(2D),YF(20),D(20),A(S) REAL KC,KV A (1) • H/2 A (2) • A (1) A (3) = H - A (4) = H A (S) .. A (2) 10 20 18 11 12 21 XF-X DO 10 K=1,N YF (K) .. Y (K) YI (K) .. Y (K) DO 20 J=1,4 CALL FUNC (XF,YI,N,D,CR,RA,XLA,FL,CM,E,RJ,Kc,Kv,L,T,T1,T2) XF-X+A (J) DO 20 K=1,N Yl(K)=Y(K)+A(J)*D(K) YF(K)=YF(K)+A(J+1)*O(K)/3 RETURN END SUBROUTINE FUNC (X,Y,N,D,CR,RA,XLA,FL,CM,E,RJ,Kc,Kv,L,T,T1,T2 DIMENSION Y (20),D (20) REAL KC,KV DO 16 M=O,(L-1) IF(X-M*T).LE.T1) GO TO 11 IF«X-M*T).LE.(T1+T2)) GO TO 12 CONTINUE VA-400. GO TO 21 VA .. - 400. GO TO 21 CONTINUE D (1) .. (VA-E-RA*Y(1))/XLA D (2) =(CM-CR)/RJ RETURN END 259 APPENDIX B (continued) , dc motor control' "tn addr c·b j COd'2 t e i line 1. L 3 4 ~' J 6 7 8 9 10 11 12 13 14 is 16 17 18 19 :20 21 ;.! :.~ 23 ~)4 25 26 27 28 29 ~0 31 32 33 3,,:' 35 36 3/ 38 39 40 41 4" 43 44 4S 46 41 48 49 .. ~(1 51 52 1:: .... .....1 . .:> ~.(t ':;"L" J.J :16 57 D85F 0861 1)863 0865 [)866 31::02 26H' 2EFF 20 C265D8 D869 .. ,J D8M 0860 086E 0871 0872 OS73 08/6 0878 D87A 087e D87E D87F 0881 D883 U88S D88/ 0888 D88E\ 088e D88F 0890 08'7'3 0894 D89!:5 D898 D899 1)8'1B 089E D89F 08A0 D8Al D8fl~' D8A~ D8A6 D8A7 08A8 08A9 08AC D8AD D8AE D8Bl D8E\2 D8E',4 D8B"l D81:'.8 D81:W 1)t::E'.A D8E',e, 081?E D8BF 1)8C0 ')c. C2631)8 30 C261D8 l'i B7 C21COS 16FF 1E1F 0608 0E08 IA 0309 3E08 26FF 2EFF 20 C28708 25 C285D8 3D C2831)8 /8 B7 CAACD8 78 58 :;'1 60 61 6'" 63 64 .. 66 67 68 6'""/ 70 d'2C jp dec jp ld or jiJ init2 /4 /5 76 II 18 1'""/ loop4 loopS 'loop6 Id ld Id "td Id .out Id Id Id dE!c 82 <2;.( i t3 l nZ,loop3 h nZ,loop2 a nZ,loop1 a,c a n;::.ma I n d,~ffh e,lfh b,0tih c,08h a,d (p i od), a a,08h h,0ffh 1.0ffh 1 dE!C jp nZ,.loop5 d.=c a jp nz.loop4 Id or a .. b 86 81 .iP z, i nd6 d.b 05h m. indS 81..~ ~. Id :,ub ip d2C 88 . 93 94 9!:5 96 97 98 d8C ind5 'i9 jp Id out.1 a,c a z,out1 a.c sub lP m, indl 0D 101 1D iD 1D 1013 10S' 110 d<2C d<2c d<2c dec l3C~;D8 lil 0D iC lC 112 113 114 .lP Id or .iP ind".7 d'2C inc inf: 261 b d d d out.1 B7 CAC5D8 79 D605 FABEliB ind6 a d<2C d<2C jp d."c inc inc Inc 100 101 102 103 104 105 106 /'i ~ t·5 D60~:'; 05 source statement b d d d ~15h C e e t? Dut1 c <2 ~ APPENDIX B (continued) , de motor cotltrol' addr obj code t e i line In 1 2 3 4 0926 0928 092B OnG ~ ono 6 7 B 9 10 092E 092F 0932 0933 0934 0930 0936 0939 093A 11 12 13 14 15 16 11 18 19 20 21 ~!2 23 24 20 26 21 one. 09JE 093F 09'.1 0944 0945 0947 0949 0948 09'.0 09'.E 0951 09~2 D605 FAJ20'1 00 10 10 10 C33909 00 lC IC lC C33909 /8 B/ CA4409 7A 0309 (;347D9 78 0309 . 3E01 :.!65F 2E~F 20 C24009 25 C24B09 2& 0'l55. 3D. 29 30 31 32 33 34 3!::; 36 37 38 39 4O 41 42 43 44 45 46 4l 48 49 50 51 1:0' ~) '"'<_ 53 54 5~ 56 57 0956 C24'109 0959 79 095A 87 0951? (;20709 095E 16FF 0960 0604 0962 7A 0963 . 0309 0965 3Eco8 0967 26FF 0969 2EFF 0968 20 096C C26BL>9 ,")C" D96F ,;.,", 0970 C26't09 0973 3D 0974 C26709 0977 l8 0978 1:'.7 0979 CA8009 097C 05 D970 15 097E 15 097F 15 0980 7A 0981 0309 0983 3E01 0985 ~!65F 0987 2E5F sourc", s t ateDleflt· 172 In 1/4 1/5 1/6 177 178 1"79 180 181 182 18j 184 Hl5 ind10 out2 186 187 188 1B9 1'10 191 192 1'13 194 1'15 196 1'17 198 15''1 200 201 202 203 204 e:·:i t9 exit7 loop13 loop14 loop15 init4 2~5 206 207 208 209 210 211 212 213 21', loop1.6 loop17 loop18 215 216 21"7 218 219 ~20 222 223 indl1 22~ 226 227 228 05h Id d",c jp d",c jp d",c:. ;ip ld or jp Id Id Id out Id ld Id d",c .iP d",c: .ip dec: 1~5fh 1 Id jp exit8 221 224 sub jp d,,,c dec dec d",c jp dec inc inc inc jp Id Of' jp ld out jp Id out Id loopl'1 loop20 263 Id or jp d,,,c dec d.;-,c d",c Id out Id Id Id Dl,ind10 c e e e out2 c e e e out2 a,b a z. e>: i t9 a,d (piod);a "'}: i t7 al"e (p i od), a a,01h h.5fh nZ,loop15 h nz,loop14 ~ nz, loop13 a,C: a nZ,exit6 d,0ffh b,04h a,d (piod),a a.00h h,0ffh l,0ffh 1 nZ,loop18 h nz,loopll a nz,loop16 a,b a z, i ndl1 b d d d a,d arallel diode and if charge has been stored in this junction it causes the greatest stress on the device. The transistor failure (disregarding the overstresses induced on purpose), is in practice triggered by more than the single switching phase described above, it is more a series of subsequent stresses at each switching cycle which leads the device into a critical state. It is also easy to appreciate that the failure concludes a phase of abnormal heating in a concentrated spot on the chip. 269 PARALLELING TRANSPACK MODULES A practical example INTRODUCTION The requirement for a higher current rating than a single module can provide is not uncommon, but the circu it designer probably questions the practical feasibility of paralleling large transistor modules such as the SGS TRANSPACK. offer practically the same power switching capability. If a device is rated for a higher voltage, it will consequently be rated for a lower current. As a result, it is clear that the most common case of paralleling occurs with high voltage parts. The SGS30DA070D has been selected for this example as it represents the highest current rating in the high voltage range of TRANSPACK modules. Although these device are more complex than discrete transistors, in practice they can be paralleled quite easily, the main point to keep in mind is current sharing between the paralleled modules during turn-off when loaded inductively. SGS30DA070D IN PARALLEL THE MOST COMMON CASE Different kinds of SGS TRANSPACK modules Four modules were used for the practical investigation and the relevant hFE curves versus Ie can be seen in Fig. 1. Fig. 1 - h FE curves of four SGS30DA070D modules hFE D ____ 1000 \ICE' 5 \lOlT A=hFE @ 30A 3V TYP 60 ..... ~~--: -. ~ "- ---- ---'-.~" " 130 250 ,.~ " ~ '--.~, -. 10 o 100 ( o ... -,~"-,, 100 B 5 10 20 30 271 50 ~ ". 100 Ie The reverse bias safe operating area was obtained using the test driving circuit shown in Fig. 5. The RBSOA characteristics for a single module (Fig. 6) and the three modules in parallel (Fig. 7) show that the high voltage boundary is the same for both arrangements. devices which were not specifically selected for the test. A further improvement can be achieved if parts with very close hFE values are paralleled together, ideally the three parts should remain within a ± 10% hFE range. Fig. 7 - RBSOA of the three devices in parallel hFE matching ensures that the paralleled parts have almost the same storage time and that none of them supports the entire load current, during the interval between turn-off of one module and tu rn -off of the other two. G Ie I (A) 70 I i 60 5955 -+-~ I The high switching speed of SGS devices helps to minimise any minor variations between matched modules. - - II 50 II I i I I-I , I 30 -t-U-L + I 40 ~ CONCLUSIONS ~ I ,,",' 20 , ~. ~ 10 i 1 200 '00 600 800 1K -- , Care must be taken to ensure that current is equally shared between paralleled modules and layout is optimised to reduce stray inductance in the interconnection leads. i I I 12K VCE(Clamp)'V) The addition of a 1.20 resistor in the test driving circuit to limit the negative base current improves the high voltage boundary of both RBSOA charac· teristic curves, the dotted line corresponds to the new boundary. THE BEST CHOICE This example demonstrates the performance of The easiest way to ensure a fair sharing of the current is by adding a seperate speed up diode and bias resistor network to each module. However, this will not prevent the possibility of current overshoot in one module during turn-off (as shown in Fig. 4) so for optimum results it is best to ensure current matching during turn-off. The most practical way is to use parts with hFE values within a ± 10% band for paralleled operation. SGS TRANSPACK power modules can be supplied in gain groups to suit customer applications. 273 ROBUSTNESS OF HIGH VOLTAGE POWER TRANSISTORS INTRODUCTION FORWARD BIAS SAFE OPERATING AREA Most semiconductor manufacturers publish safe operating area (SOA) curves of some form in their data-sheets. These published curves are intended to convey to the user, the electronic equipment designer, a measure of the device robustness. The forward bias safe operating area (FBSOA) indicates the collector emitter voltage and current capability with the base emitter junction forward biased. The reverse bias safe operating area (RBSOAI, as the name implies, indicates the collector emitter voltage and current capability with the base emitter junction reverse biased. This curve is used to determine the locus of the transistor operating point during the transition from forward biased conduction to the cut-off state. The forward bias safe area for the 5G5 BUX48/ SGS BUV48 transistor families is shown in figure 1. The curves apply for a case temperature of 25°C. The lower curve represents the continuous conduction case, with collector current, Ic, limited to 15 amps and collector emitter voltage, VCE limited to 400V, or 450V for the 'A' part, 600V for the 'B' part or 700V for the 'C' part. Beyond the 15A 10V point on the curve, the current rating falls in conformance to the maximum power rating of the transistor. There are 2nd and 3rd break points (charge of gradient) on the curve at 6A and O.2A. In these areas the transistor is no longer limited by total power rating, but by second breakdown. Generally speaking, safe operating area curves have been published for the transistor case temperature at 25°C. Derating is required, the amount being dependent on the transistor operating temperature and the temperature derating factor. Different derating factors are applied by some manufacturers to different parts of the SOA curve, depending on the failure mechanism which limits the transistor performance in that area. Thus, it is common to see both 'power derating' and 'ISlb (second breakdown) derating' factors published. Additions to the standard SOA curves are being made as the capabilities and the understanding of the process technology are improved. In particular, extensions above the VSEO rating of the transistor are seen in both FBS A and RBSOA curves to indicate the transistor capability during 'switch-on' and 'switch-off' transitions. Fig. 1- BUX48/BUV48 forward bias safe operating area Non repetitive overload safe area curves are also appearing, and these will be found particularly useful in the motor control area However, a degree of caution is necessary on the part of the design engineer in interpratation of this additional information. The semiconductor manufacturer will have defined the test conditions for which the overload safe area curve applies. Disparitv between the application circuit and the semiconductor manufacturers test circuit, including any preconditioning, can cause significant differences in the abilitv of the transistor to withstand an overload. Ie (A ! le~PULS. *PULSE DURATION 10 ,• , , De OPERATION ·,, ·, 10". 100". 1m. 10m. " , leMAX eONT. 4 10' FOR SINGLE N N REPETITIVE PULSE :\ ~ , JI:,BUY48/BUX48 II~UV48A IBUX48A 'f-- -, 10 , .. 10 , ·461 , ... 10 3 , • II VeE (V) The outer set of curves represent the pulse current capability, as opposed to the DC capabilitv of the transistor. The rating applies for a single pulse, so that the dutY cycle effect and resulting temperature increase is discounted. All of these curves are terminated at the VCEO rating (400V - 700V) of the transistor. A small additional area, marked 275 Fig. 5 - Theoretical operating locus in FBSOA test 30/15 _ Ip~ Ve/Rz Ie Amps ZO/10 returning the inductive energy stored in L to the supply, VB' Resistor R3 connected in series with the rectifier 01 shapes the load line and so determines the locus of the operating point of the T.U.T. during 'turn off'. The peak voltage across the T.U.T. will be: VCEPk = VB 10/5 ZOO 400 + ICPk • R3 + VF 01 This simple equation neglects the effects of circuit wiring inductance and the forward recovery time of the rectifier, 01. Some adjustment in V B or R3 value may be required to compensate for these effects. Figures 8 and 9 illustrate the locus of the operating point of the T.U.T. during 'turn off'. 600 VCE Volts SU-1438 Fig. 6 - Oscilloscope display of operating locus in FBSOA test Fig. 7 - Reverse bias safe area test circuit GU 1210 ,.. IC 12A , R3 01 '\ "" " 0 a) VCE 600V BUX48A -5V SU·I441 GU-l'Z3t Fig. 8 - Theoretical operating loci in RBSOA tests IC 26A '" ~ '\ Ie ...... 0 Amps High Current RBSOA Test ~ Turn 'off' .... ...... VCE 600V b) BUX98A 5lH4~9 The reverse bias SOA test is performed in 2 stages. This is to achieve a 'best fit' to the SOA curve. The first part of the test exercises the high current RBSOA extending up to the V CEO for the transistor. The second part exercises the low current, high voltage area extending to VCER' Figure 7. Illustrates the test circuit. Switch 1 closes to turn the T.U.T. 'on'. The condition time is controlled to limit the peak collector current. As switch 1 opens, switch 2 closes reverse biasi ng the base emitter junction of the T.U.T. Following the storage time delay, during which time the excess charge in the collector base junction is extracted, the collector emitter voltage rises instantaneously to VB when the rectifier, 01 conducts 277 Fig. 9 - Oscilloscope display of operating loci in RBSOA test GU 1232 ~LJl IC ~+++--tT· i--j~ i ft-~ ir.::r~~ I I I ~ i a) ! -Tl-+I---t---i---l I \! i I !.J I I 11 A I 0 I VCE400V I BUX48A High Current RBSOA TECHNOLOGY RELIABILITY AND APPLICATIONS OF SGS HIGH VOLTAGE NPN. TRANSISTORS Introduction The basic technology chosen for high voltage (V CEO > 400V - V ceo > 600V) transistors is fundamental to their in-circuit performance as well as their "built-in" reliability. Also the technology effects the wafer size which may be used in production, as well as the yields. In some cases also packaging options may be restricted. These are important factors influencing the price and availability for any semiconductor device. Subject This note discusses the SGS Multiepitaxial Mesa process used for a wide variety of industry standard products as well as some innovative types. This technology is illustrated in simplified form in figure 1, figure 2 shows an actual cross section of the edge of a die made up of several scanning electron microscope pictures. Fig. 1a - Multiepitaxial Mesa wafer simplified cross section THERMAL OXIDE P-VAPOX AI 279 GLASS !I-6954 mou nti ng in the package the fact that SGS cuts the silicon outside the mesa and its glass filling, eliminates the risk of mechanical damage to the passivation. As the sawing creates a short circuit at the edge of the die from the collector to the field plate no "flashover" can occu r in the package between the header wh ich is at collector potential and the top of the die, which in alternative half mesa technologies wi II be at base potential. The su rface is covered with a thick oxide as previously mentioned so no arcing occurs along the surface. This process of passivation also ensures high reliability in plastic packages. This technology also allows wafers to be 100% probe tested to high voltage specifications, an important point for users of high voltage transistors in chip form for hybrid assemblies. handled allowing SGS to use 4" and 5" wafers with ease. Following diffusion is the etching of the mesa which is filled with a very pure glass by an SGS patented selective deposition process which avoids any contaminants such as photoresist which may not be entirely evaporated during the fusion of the glass. The aluminium top metal is now deposited and the pattern defined. The entire top of the wafer is now protected by a thick deposited oxide in which windows are opened for bonding the base and emitter connecting wires. Finally the wafer is reduced to the correct thickness, removing the excess N+ silicon by grinding the back of the wafer, after which the back is metallized. Packaging As the die must be separated from the wafer before Fig. 3 - Section of Mesa with simulated equipotential lines 75,.um 20 LO 60 80 200,um 100 Tl). 5-8076 It may be seen that the introduction of a ballast resistance in series with the base or the emitter may reduce from J3 to J2 the current density in the hot spot. The emitter ballast resistance is generally obtained by opening emitter contacts thinner than the emitter strip (Fi'g. 4). In this way it is possible to limit the current density at the boundaries of the emitter. These resistances show the drawback of increasing the saturation voltage of the transistor by the amount VCEsat = RE x Icsat. On the other hand, the base ballast resistance is obtained through a "N+ pocket" (in the case of NPN), around the emitter area (see Fig. 5). This N+ diffusion, being unbiased, can't be traversed by the base current, that is therefore forced to flow below the N + through a small section and, in the case of a diffused base, encounters a higher resistance on the way to the edge of the emitter. In this way, it is possible to significantly improve Is/b. It should be noted that the SOA limits are temperature dependant and suitable derating must be applied. Fig. 4 287 For low VCE values, M is an insignificant factor, being very close to 1. M increases when V CE is increased according to the following expression: M = (2) 1 - (V cE /BVC80) n constant of silicon. When the collector current is limited to low values, expression (3) becomes (q being the electron charge): (IE qNo e ax (4) From expression (1) and (2) it is evident that hFE depends on VCE, becoming infinite when M x aF = 1 (BVCEO). and the electric field behaviour is similar to that shown in figure 10 for Jc = J'l. The negative slope section, which is a feature of the curves with 18 < 0 is due to the fact that aF decreases at low values of the emitter current. Fig. 10 CRITICAL FIELD J'CR During turn off with an inductive load, the transistor has to operate with negative base current and a high value of Ic. It has often to reach a working area above V CEO, remaining there all the time required for the inductance to be discharged (see Fig. 7). Fig. 8 shows the behaviours of Ic, VCE, 18 and the power dissipated by the transistor during turn off. E / / I. The area of the dissipated power corresponds to the energy stored by the inductance 1/2 x Lx 12 , which is discharged into the transistor and this is called second breakdown energy (Es/b). Similarly to ISIb' the voltage drop due to the reverse 18 flowing through the side resistance rbb' makes the centre of the emitter strip more biased than its periphery (Fig. 9). In this way, a current concentration occurs at the emitter centre. N+ SUBSTRATE 5-808.4 The voltage VC8 (= VcEI is that given by the area of the E-X graph and is smaller than primary breakdown voltage, due to the reaching of critical field Ecr. I n the presence of significant values of current density Jc, the expression (4) is modified due to the n concentration of electrons flowing at the speed V through the depletion layer. Fig. 9 N 5-8083 Let's analyse the case of an NPN transistor with diffused base and epitaxial collector, i.e. with constant concentration ND of donors doping particles. Poisson's equation is recalled below: aE a v ax = -ax = -e2 pIx) 2 (3) The X axis is normal to the silicon dice surface, p (x) is the charge per unit volume, e is the dielectric 289 aE q(ND - n) ax e where n = ~ qV (5) At constant VC8, the area limited by E has to remain constant. When Jc increases, the E-X slope varies (J'2) until its sign is changed (J'3) and Ecr is reached (J'cr). At this point avalanche multiplication occurs locally of electron - hole pairs with an uncontrolled current increase and so a strip is formed with a very high temperature that gives rise to either crystal damage or silicon melting. Possible crystal defects, metal ions, junction disuniformities just further exagerate this phenomenon. The avalanche multiplication is a very fast and very local ized process, therefore the device remains externally cold. The Es/b behaviour isn't practically influenced by the die bonding quality. High Es/b values can be obtained with a proper design of geometry, to limit the current crowding and, most of all, by inserting a second epitaxial layer N of intermediate doping between the collector and the substrate. . The intermediate layer creates the condition shown in Fig. 11. When the current density increases (J' 2) the electric field at the interface N-IN is in- SGS HIGH VOLTAGE FAST RECOVERY DIODES AND THEIR SWITCHING PERFORMANCE INTRODUCTION The TRANSPACK product range and the internal diodes SGS decided to introduce its line of power switching modules in the TO-240 TRANSPACK package. To solve the problem of providing fast recovery rectifiers capable of matching the high voltagel high current of the transistor chips in the TO-240 package, SGS was able to exploit its technological leadership in power semiconductors. The rectifiers were fabricated by epitaxial growth with high voltage termination structures. SGS was the first in epitaxial growth for Its epitaxy capability, of the fastest epitaxy This report deals with the first three diode chips developed, table 1 gives their main characteristics. TABLE 1 Type the industry to introduce all its power transistors. fully in house, makes use reactors in the industry. This note describes the switching behaviour of the fast recovery rectifiers used in SGS TRANSPACK power transistor modules and the SGS35R 120 series of diodes. The turn-off and turn-on behaviour is described and the characterization is oriented to the conditions of practical use. IF (AI VRRM SGS35R80 35 800 SGS35R120 35 1200 SGS60R40 60 400 (VI The second table below shows the TRANSPACK product range and the relevant fast recovery rectifier used in each device. TABLE 2 Type C/E diode =D SGS80DA020D SGS40TA045 SGS40TA045D SGS50DA045D SGS25DB070D SGS25DBOBOD SGS30DB040D SGS30DB045D SGS30DA060D SGS30DA070D SGS50DB040D SGS50DB045D SGS15DB070D SGS15DB080D Quart IHaif Trans IDarl Q D T T D D D D D D D 0 D D D Q Q Q H H H H Q Q H H H H VCEO VCEX (VI (VI 200 450 450 450 700 800 400 450 600 700 400 450 700 800 IC(satl (AI Vc 80 40 40 50 25 25 30 30 30 30 50 50 15 15 2.0 2.0 2.0 2.5 3.0 3.0 3.0 3.0 2.5 2.5 3.5 3.0 3.0 3.0 300 850 850 850 1000 1200 500 600 1000 1200 500 600 1000 1200 291 sat toff (,usl at Ib typo induct. 1 8 8 2 2.5 2.5 2 2 1.5 1.5 5.0 5.0 1.5 1.5 1.9 2.2 2.2 2.0 2.4 2.4 2.0 2.0 3.0 3.0 3.0 3.0 2.5 2.5 Diode type SGS60R40 none SGS35R120 SGS35R120 SGS35R120 SGS45R80 SGS45R80 SGS45R80 SGS35R120 SGS35R120 SGS45R80 SGS45R80 SGS35R120 SGS35R120 Trr definition In cases like that shown in Fig. 2, it is important to consider that only tA is representative of the duration of the power pu Ise that the recovery of the diode induces in the transistor. Figures 3 shows two possible definitions for the recovery time, tA and tB' In practice trr is defined as tB in the figure. Fig. 3 - trr measurement methods 25% SU'1076 Trr characterization Photo 2 - Recovery times vs. di/dt at 40A for SGS35R120 Photographs 1 and 2 show how different test conditions (I F and di/dt) imply markedly different results for t rr , for the same diode. The blocking voltage V RM can be disregarded as its influence on trr is not direct. di/dt is the significant factor and V RM is of importance only to the extent where it modifies di/dt. Photographs 3 to 5 show the behaviour of the SGS fast recovery rectifier diodes in conditions representing the real environment in which the devices are expected to work. For instance, tA for SGS45R80 at 40A is 150ns. In a circuit like the one in figure 4, with 40A current in the inductor, the power pulse that the transistor must sustain (lc peak x VeEl will last for 150ns. The capacity that SGS transistors have to safely absorb this energy is guaranteed in their FBSOA diagram. Photo 1 - Recovery times vs. SGS35R120 IF = 40A; A: di/dt = 250A/J.lS; B : di/dt = 100A/J.ls; V R = 30V; t = 200ns/div; y = 10A/div di/dt at 1A for Photo 3 - trr for SGS45RBO III I III -" Ii::: i~ 1=-- I~ I~ III ~ 1=- 0:. w,:r.. I~~ ~ ~ .~ ~ I.... I I , , , IIiiI '-.. ... - n' I IF = 1A; A: di/dt = 100A/J.ls; B : di/dt = 50A/J.ls; C : di/dt = 25A!J.lS; V R = 30V; t = 20ns/div; y = 1 A/div IF = 40A; di/dt = 100J.lS; V R = 30V; t = 200ns/div; y = 20A/div 293 Fig. 5 - Typical configurations for transistors switching b) a) S[-0165 VFP and tFR definition Fig. 7 - Direct overvoltage vs. di/dt The turn-on phase of a diode in a practical situation is shown in Fig. 6. GO-JOlt.{) ) V FP is defined as the peak transient voltage. For the same current, the turn-on overvoltage is higher for diodes that can withstand a higher reverse voltage. This can be seen in Fig. 7. SG 35R 20 TC=12S'C IF =IF(AV) This is mainly related to the thicker epitaxial layer needed to implement a higher reverse voltage rating. 20 At the turn-on of a diode, a thicker epitaxial layer causes a higher resistance, before the conductivity modulation by the minority carriers takes place. ,/ ,/ V ,/ V / 10 / £::; ~ SG ;JRI80 ,....... 1--1-"' ~ ~RrO /' -- 100 100 Fig. 6- Turn-on transient of the diode T FR Characterization VOIV) IF IOIV) I ~ I n Fig. 8, the turn-on times, tf ' for the SGS fast recovery rectifiers SGS45Rl{0, SGS35R 120 and SGS60R40 are shown as a function of di/dt. /' VFP di/dt ' 40Alf's tfr is defined as the time from the instant V F becomes positive till the time V FP decreases to +2V. .VF , GU-1QIt7 V FP Characterization Figs. 9 to 11 characterize V FP in all possible di/dt conditions of practical use for the diodes 295 Fig. 12b -Bridge configuration for motor driving Fig. 11 - Direct overvoltage vs. dildt SGS4SR80 40 .JL TC=12S'C 30 VittI IF =40A .., 20 ....... ".., V 10 r----- -{ I V ./ I V I 100 200 I I 300 -' di/dt(AjJs) SU-ICI,{j Fig. 12c - Voltage and current waveforms with reference to Fig. 12b Via, Vla2 t V02 t Gij-l048 v = 5V/div; IF t = 100ns/div = 25A; di/dt = 200A/IJs lei ~~...... l-- t t Fig. 12a - Final stage of power amplifier 5(-0164 If O 2 is a darlington, this negative voltage may be enough to reverse bias (through the integrated resistances of the darlington) the final transistor and make it conduct a reverse current Ix. The current Ix may be a significant proportion of the current that is expected to flow only through 2 , and it can store a significant charge Or in the final darlington transistor. ° Vi (t) V The final darlington transistor base collector junction acts as a slow recovery diode. ° As a result, when 0 1 is again turned on, it senses the behaviour of an 'equivalent 2 ' with a much longer reverse recovery time. The peak current is higher than expected,creating reliability hazards or possibly the destruction of 0 1 . SU-1041 SGS produces safe operating area diagrams (FBSOA) which specify the maximum Velie boundary for each device in the range so the 297 HANDLING AND MOUNTING ICs IN PLASTIC POWER PACKAGES Integrated circuits mounted in plastic power packages can be damaged, or reliability compromised, by inappropriate handling and mounting techniques. Avoiding these problems is simple if you follow the suggestions in this section. Advances in power package design have made it possible to replace metal packages with more economical plastic packages in many high power applications. Most of SGS' power driver circuits, for example, are mounted in the innovative MU L TI· WATT® package, developed originally for high power audio amplifiers. Though the intrinsic reliability of these packages is now excellent the use of inappropriate techniques or unsuitable tools during mechanical handling can affect the long term reliability of the device, or even damage it. With a few simple precautions, careful designers and production engineers can eliminate these risks, saving both time and money. leads. In these processes it is important to avoid straining the package and particularly the area where the leads enter the encapsulating resin. If the package/lead interface is strained the resistance to humidity and thermal stress are compromised, affecting reliability. There are five basic rules to bear in mind: • • • • • BENDING AND CUTTING LEADS The first danger area is bending and cutting the Clamp the leads firmly between the package and the bend/cut point (figure 1). Bend the leads at least 3 mm from the package (figure 2a). Never bend the leads more than 90° and never bend more than once (figure 2b). Never bend the leads laterally (figure 2c). Make sure that the bending/cutting tool does not damage the leads. Fig. 1 - Clamp the leads between the package and bend/cut point. ~ w Plastic !! ~ 5-5393 Fig. 2 - Bend the leads at least 3 mm. from the package, never bend leads more than 90° and never attempt to splay the leads out. 3.0min WRONG _-=-====':==:1 RIGHT a b c 299 S _~370 Fig. 5- MULTIWATT, PENTAWATTandVERSAWA TT packages are attached to the heatsink with a single screw or a spring clip. heatsink must be better than 50~m for PENTAWATT and VERSAWATT packages and less than 40~m for MULTIWATT packages. Fig. 7 - The heatsink tab may be deformed if a washer or a wide-headed screw is not used. heat-sink Similar problems may arise if the screwhead is too narrow compared to the hole in the heatsink (figure 7). The solution here is to use a washer to distribute the pressure over a wider area. An alternative is to use screws of the type shown in figure 8 wh ich have a wide flat head. When self-tapping screws are used it is also important to provide an outlet for the material deformed as the thread is formed. Poor contact will result if this is not done.Another possible hazard arises when the hole in the heatsink is formed with a punch: a circular depression may be formed around the hole, leading to deformation of the tab. This may be cured by using a washer or by modifying the punch . o o .. . .. .. . Fig. 8 - The recommended screw type looks like this. t Fig. 6 - Contact thermal resistance depends on tightening torque. _~8J7 R'h ("OW) ~c:~l~~TT 0.8 0.6 """ i' 0.4 " ~ ~ t!!'hO", 'ili,on~ .J.. siliclne I reas~ ap~ied 0.2 Torque (Kg/em) (00" Serious reliability problems can be encountered if the heatsink and plrinted circuit board are not rigidly connected. Either the heatsink must be rigidly attached to the printed circuit board or both must be securely attached to the chassis. If this is not done the stresses and strains induced by vibration will be applied to the device and in particular to the lead/resin interface. This problem is more likely to arise when large boards and large heatsinks are used or whenever the equipment is subjected to heavy vibrations. 301 DEVELOPMENTS IN SURFACE MOUNTING PACKAGES FOR POWER INTEGRATED CIRCUITS Thermal dissipation is recognized as a major problem in Surface Mount Technology. New . packages are needed, having good thermal characteristics and meeting the SMTrequirements: reduced size, automatic placement compatibility with the SMT soldering systems. In this paper, thermal data and measurement methods for the most popular SO and PLCC packages are reviewed/ some new solutions for surface mountable medium power (up to 2W) and high power (more than 2W) devices are presented. INTRODUCTION A number of problems have been met in introducing the high density. high reliability mass production of SM systems. This can explain the experimental work and the complex characterization activity of both ICs suppliers and users. As discussed elsewhere 11/, the four main areas of such activity are: standardization, quality, reo liability after soldering on PC boards and power dissipation. A development activity is needed, to cover the following points: 1) study of the relationship between thermal resistance of the package and board characteristics (density, lay-out, dissipated power). As it will be discussed later, this point cannot be ignored, even at dissipation levels (0.5W or less), typical of the "signal" packages like SO and P LCC packages; 2) study of the thermal properties in pulsed conditions, in order to avoid redundancy and cost increase; Fast progress has been made and more confidence in the SM technology has been achieved in the first three areas. For example, it was demonstrated that the most common conditions used in double wave soldering and vapour phase reflow soldering do not affect the final reliability of SO packaged devices (F ig. 1). Moreover, a lack of standardized methodology exists when the thermal parameters have to be measured and compared. On the contrary, referring to heat dissipation, progress is less fast, even if this point can strongly limit PERFORMANCE and COST of the system, thus losing the two main advantages of the SM technology, to a certain amount. In the present paper the above mentioned points are considered. The characterization activity running in SGS is presented, together with experimental data and details on development of new power packages. 3) development of new power packages with reduced thermal resistance and heat transfer features. 303 Fig. 3 - Calibration curve for P432 sensing diode is than possible to know the transistor T j , through the junction temperature of the diode. G-6107 t-q" - The evaluation die can be cut in different sizes, in order to quantify the effect of the die area on the thermal resistance. " ~~8 -~ ::;..,; i!J ~~ -i- - + T MEASUREMENT TECHNIQUE + + The measurement technique is simple /2/ and does not need to switch the power element from the dissipation condition to the sensing condition, thus offering a better accuracy if short pulses are considered. Indeed, the same resolution cannot be achieved with other test patterns, in which the sensing diode is missing (as single power transistors or diode, ICs substrate diode, etc.). :-t-+ ~: .; 20 40 " g. .. , ". '" '" The measurement circuit is shown in fig. 4. A DC power supply or a pulse generator biases the transistors in parallel; a fast voltmeter or a storage oscilloscope records the diode V f. Resolution better than 50ns is obtained with this circuit. The test pattern design ensures that the diode is positioned on the temperature plateau generated when the two transistors are biased in parallel; it Fig. 4 - Measurement circuit with P432 D. C. D. C. SUPPLY 1---..., SUPPLY FAST DVM STORAGE SCOPE ~r LJ 5- 946 6 UNMOUNTED (FLOATING) SAMPLES In order to simulate the thermal behaviour of the package in the worst condition (as in a high density, double sided card), samples are connected to 8 thin wires, needed for biasing the two transistors and the sensing diode. Measurement is performed on such devices, suspended horizonthally in a one cubic foot plastic box, to prevent draft. test boards are obtained from the basic configuration of Fig. 5, as summarized in Tab. 1. Table 1 - CHARACTERISTICS OF THE TEST BOARDS FOR SO PACKAGE EVALUATION Type SM SAMPLES SOLDERED ON TEST SUBSTRATES In order to characterize the thermal properties of parts mounted on a substrate, samples are reflow soldered on ceramic and epoxy glass substrates. For the evaluation of SO packages, the size of the plastic FR4 test board is fixed while the copper pattern lay-out can be changed. Seven different 305 Ix Trace area 1000 sq. mils) Heatsink yes 136 no 136 no 21 no 50 10 71 93 no 1E 1F 102 no - - ' - - - - - - - --- ----substrate: F R4 size: 00.9" x 0.8" x 0.056" PCB 1 SGS 1B 1A 1C j "' Fig. 10 - Rth of on board 50-14 packages vs. die area Fig. 7 - Alloy 42 50-8, 14, 16 Rth on board G- 6_610'J -" ~ t- ----- r---. t-- t-- so-' ~ I- :u:tl.S:SM P ~ -"'r--- r---- ~ room .d 1.18 ALLOY 42 FRAtE B18 SGS ~ 11.21 o ..... d SD-14 so-u: on Sf' PCB1SG! board B.3tl e.se B.4& 112 COPPER e.60 0.7111 n .to: ., 0.80 DIE AREA ( x 'EllUl 6q. mils) DISSIPATEDPOt.ER(I.bU.) THERMAL RESISTANCE OF 68 LEADS PLCC PACKAGE Fig. 8 - Rth of copper 50-14 with different substrates G-6", Data concerning DC and pulsed conditions are obtained for this package /3/. which has Jedec outline and copper crame. G- 6113 I'---- ......... r--. r-- ,--..'- n~ ... .,. ' -" Man ~ b... t-- I-- '"PC 1800 boor t-- SM PC 1 SO boar i2 iii ~ 9 8.28 8.38 B.4B 8.511 ~ ~ § iil ~ alum!. Ii Dl551PA'T[D ill ~ I St1PC lA SG B.tl!! 11 - Rth of "FLOATING" 68 lead PLCC Fig. II.S0 8.70 B.80 PDLER ( \.btl ) 0.9a 1.00 ~ 1.1111 eI ~ i= ~ 8,~ Fig. 9 - Rth of copper 50-14 vs. board trace area B.40 e.~ 1.00 1.~ 1.48 DISSIPATED POL£R ( !.btl ) a.~ 1.60 1.SB 2.00 Fig. 12 - Rth of 68 lead PLCC mounted on board (Die pad area A = 300x300 sq. mils; 8 = 425x 425 sq. mils) 6-6110 \ ...._II· Boa d Pd 1\ "'l'---1-- 8.2eq. inc:;h '- 1-+ 1+ I ~ ~ 6B ~ 100 1~ 1411 TRACE AREA ( x lilBB sq. mHr. ) 160 ,~ 200 B.60 307 lose 2.00 DISSIPATED POt.[R ( IJall ) 2.50 3.00 Fig. 17 - Medium power 33+11 lead PLCC frame Fig. 16 - Medium power 50-20 frame 5- 9469 5-9468 Rthj-amb 90°C/W Rthj-amb 55°C/W Rthj-sUb 14°C/W Rthj-SUb 12°C/W Max die size 125x205 mils Max. die size 195x195 mils Fig. 18 - Typical application (2W) of PLCC+ 11 with external heatsink integrated are the printed board Heat sink on board 'j- 900 Additionally. the frame can be modified to incorporate dissipating 'fins' within the plastic body for a further reduction of the junction-to-ambient thermal resistance. In PLCC these fins are obtained easily at the corner of the package by sacrificing signal pins. Due to availability of a high number of leads mils in PLCC, the reduction of useful pins is not a problem and junction to-ambient thermal resistances can be obtained in the range of 30- 40° C/W, for the dissipation of 1.5-2W without any need of external heatsinks. HIGH POWER SM PACKAGES For IC's dissipating more than about 2W a different approach is needed. One obvious solution is simply to form the leads of standard power packages so that they can be 309 DATASHEETS 311 lIB. PRELIMINARY DATA QUAD HIGH SPEED DIFFERENTIAL LINE DRIVER The circuit provides an enable and disable func· tion common to all four drivers. The AM26LS31 features 3-state outputs and logical OR-ed complementary enable inputs. The inputs are all LS compatible and are all one unit load. • OUTPUT SKEW -2.0ns TYPICAL • INPUT TO OUTPUT DELAY -12ns • OPERATION FROM SINGLE +5V SUPPLY • OUTPUTS Vee = 0 WON'T LOAD LINE WHEN • OUTPUT SHORT-CIRCUIT PROTECTION • COMPLEMENTARY OUTPUTS • MEETS THE REQUIREMENTS OF EIA STANDARD RS-422 • HIGH OUTPUT DRIVE CAPABILITY FOR 100n TERMINATED TRANSMISSION LINES DIP-16 Plastic (0.25) and Ceramic The AM26LS31 is a quad differential line driver, designed for digital data transmission over bal· anced lines. The AM26LS31 meets all the reo quirements of EIA standard RS-422 imd federal standard 1020. It is designed to provide unipolar differential drive to twisted-pair or parallelwire transmission lines. SO-16J ABSOLUTE MAXIMUM RATINGS Supply voltage Input voltage Output voltage Storage temperature range 7 7 5.5 -65 to 150 Fig. 1 - Typical Application TWO WIRE BALANCED SYSTEM RS422 ENABLE I I I I I I DATA _Zo Zo~ I I I 1 DATA OUTPUT 5-9165 313 12/86 THERMAL DATA Rth j-amb = -SSoC to 12SoC. DIP-16 Plastic 80-16 max. Thermal resistance junction-ambient ELECTRICAL CHARACTERISTICS Tamb DIP-16 Ceramic (The following conditions apply unless otherwise specified: Vee = SV ± 100fa; Tamb 0 to + 70°C. Vee SV ± SOfa) Parameter = = Test Conditions Min. Typ. (Note 1) 2.5 3.2 Max. Unit V OH Output HIGH Voltage Vcc= Min •• 10H= -20mA VOL Output LOW Voltage Vee= Min .• 10L= 20mA VIH Input HIGH Voltage Vee= Min. VIL Input LOW Voltage Vee= Max. IlL Input LOW Current Vee= Max., VIN=O.4V IIH Input HIGH Current Vee= Max., VIN= 2.7V 0.5 20 IJA II InPl!t Reverse Current Vee= Max., VIN= 7.0V 0.001 0.1 mA 10 Off-State (High Impedance) Output Current Vee = Max. VI Input Clamp Voltage Vee= Min., IIN= lSmA 0.32 V 0.5 V V 2.0 -0.20 O.S V -0.36 mA VO= 2.5V 0.5 20 Vo=0.5V 0.5 -20 IJA -30 -O.S -1.5 V -60 -150 mA Ise Output Short Circuit Current Vee= Max. Icc Power Supply Current Vee= Max., all outputs disabled 60 SO mA tpLH Input to Output Vee= 5.0V, T amb = 25°C, Load = Note 2 12 20 ns tpHL Input to Output Vee= 5.0V. T amb = 25°C, Load = Note 2 12 20 ns Vee= 5.0V. T amb = 25°C. Load=Note 2 2.0 6.0 ns 23 35 ns SKEW Output to Output Enable to Output Vee= 5.0V, T amb = 25°C, CL = 10pF tHZ Enab Ie to Output Vee= 5.0V, T amb = 25°C, CL= 10pF 17 30 ns tZL Enable to Output Vee= 5.0V, T amb = 25°C. Load=Note 2 35 45 ns tZH Enab Ie to Output Vee= 5.0V. Tamb = 25°C, Load=Note 2 30 40 ns tLZ Notes: 1. A typical values are Vee = 5.0V, Tamb = 25°C 2. CL =30pF, VIN = 1.3Vto VOUT= 1.3V, VpULSE=OVto +3.0V, See Below. 315 aB. PRELIMINARY DATA RS422 AND RS423 QUAD DIFFERENTIAL LINE RECEIVERS THE AM26LS32 MEETS ALL THE REQUIREMENTS OF RS-422 AND RS-423 The AM26LS33 features an input sensitivity of 500mV over the input voltage range of ± 15V. • 6K MINIMUM INPUT IMPEDANCE • 30mV INPUT HYSTERESIS • OPERATION FROM SINGLE +5V SUPPLY • FAIL SAFE INPUT-OUTPUT RELATIONSHIP. OUTPUT ALWAYS HIGH WHEN INPUTS ARE OPEN The AM26LS33 provide an enable and disable function common to all four receivers. Both parts feature 3-state outputs with 8mA sink capability and incorporate a fail safe inputoutput relationship which keeps the outputs high when the inputs are open. • THREE-STATE DRIVE, WITH CHOICE OF COMPLEMENTARY OUTPUT ENABLES, FOR RECEIVING DIRECTLY ONTO A DATA BUS • • DIP-16 Plastic (0.25) and Ceramic PROPAGATION DELAY 17ns TYPICAL The AM26LS32 is quad line receiver designed to meet the requirements of RS-422 'and RS-423, and Federal Standards 1020 and 1030 for balanced and unbalanced digital data transmission. SO-16J The AM26LS32 features an input sensitivity of 200mV over the input voltage range of ± 7V. ABSOLUTE MAXIMUM RATINGS V5 CM R Vi VE los Tstg Supply voltage Common mode range Differential input voltage Enable voltage Output sink current Storage temperature range 7 ± 25 ± 25 7 50 -65 to 150 V V V V mA °c Fig. 1 - Typical Applications Two wire balanced system, RS-422 ENABLE I I I I I DATA zo~ :'--zo I I I I I I Single wire with common ground imbalanced system, RS-423 DATA Zo-1I 50- 9116 317 12/86 ELECTRICAL CHARACTERISTICS (The following conditions apply unless otherwise specified: Tamb = _55°C to 125°C, Vee = 5V ± 10%; Tamb = 0 to 70°C, Vee = 5V ± 5%) Parlmeter VTH Min. Typ. (1) MIX. Test Conditions Differential Input Voltage. AM26lS32, -7V'; VeM .; +7V -0.2 ±0.06 +0.2 AM26lS33, -15V'; V eM '; +15V -0.5 ±0.12 +0.5 6.0 9.B Unit V VOUT= VOL or VOH RIN Input Resistance -15V'; VeM'; +15V (One input AC groundl liN Input Current (Under Testl V IN = +15V, Other Input -15V'; VIN'; +15V 2.3 mA liN Input Current (Under Testl VIN = -15V. Other input -15V'; VIN" +15V -2.B mA VOH Output HIGH Voltage VOL KG Vee = Min.,11 VIN = +1.0V COM'l 2.7 3.4 VENABCE = O.BV. 10H = -4401'A Mil 2.5 3.4 Vee = Min., II V IN = -1.0V 10L =4.0mA 0.4 VENABLE = O.BV 10L =B.OmA 0.45 V Output lOW Voltage V VIL Enable lOW Voltage VIH Enable HIG H Voltage VI Enable Clamp Voltage Vee = Min •• liN = -lBmA 10 Off-State (High Impedancel Output Current Vee= Max. IlL Enable lOW Current IIH II O.B V -1.5 V 2.0 V Vo = 2.4V 20 Vo = O.4V -20 I'A V IN = O.4V -0.2 Enable HIGH Current V IN = 2.7V 0.5 20 I'A Enable Input High Current VIN = 5.5V 1 100 I'A Ise Output Short Circuit Curro Vo = OV, Vee = Max.,IIVIN = +1.0V -50 -B5 mA 70 mA -15 -0.36 mA Icc Power Supply Cu rrent Vee = Max., All VIN = GND. Output Disabled 52 VHYST Input Hysteresis T amb = 25°C, Vee = 5.0V, V eM = OV 30 tpLH Input to Output Tamb = 25°C, Vee = 5.0V, CL = 15pF, see test condo below 17 25 ns tpHL Input to Output Tamb = 25° C, Vee = 5.0V, CL = 15pF. see test condo below 17 25 ns tLz Enable to OUtput Tamb = 25°C, Vee = 5.0V, CL = 5pF, see test condo below 20 30 ns tHZ Enable to Output Tomb = 25°C, Vee = 5.0V. CL = 5pF, see test condo below 15 22 ns tZL Enable to Output. T. mb = 25°C, Vee = 5.0V. CL = 15pF, .ee test condo below 15 22 ns tZH Enable to Output Tomb = 25°C, Vee = 5.0V, CL = 15pF, see test condo below 15 22 ns (1) All typical value. are Vee = 5.0V, T 1mb = 25°C 319 mV 9B. PRELIMINARY DATA 12-BIT HIGH SPEED MULTIPLYING D/A CONVERTERS The AM6012 is an industry standard monolithic 12-bit digital-to analog converter. Complementary current output and high speed multiplying capability make the AM6012 useful in a wide range of applications such as video displays, process control circuitry and fast AID converters. The 6012 is the first DI A to achieve 12-bit differential linearity without the use of thin film resistors or active trimming. The 6012's unique circuit design insures monotonicity without the precision trimming associated with most other 12-bit DAC architectures. The AM6012 is packaged in a 20-pin plastic DIP and is SO-20L for surface mounting. Although tested and specified at ± 15V, the AM6012 works well over a wide range of power supply voltages. Performance is essentially independent of supply voltage over the range of + 5 volts, -12 volts to ± 18 volts. The AM6012 series guarantees full 12-bit monotonicity for all grades and differential nonlinearity as high as 0.012% (13 bits) for the A grades and 0.025% (12 bits) for the standard grades over the entire temperature range. Guaranteed monotonicity and low cost make the AM6012 an ideal choice for high volume applications requiring fine local resolution. Typical applications include printer graphics and video displays. These applications need a minimum of 12 bits of resolution, although conformance to an ideal straight line from zero to full scale is less important. BLOCK DIAGRAM • ALL GRADES 12-BIT MONOTONIC OVER TEMPERATURE • DIFFERENTAL NONLINEARITY TO ±0.012% (13 BITS) MAX OVER TEMPERATURE (A GRADES) • 250ns TYPICAL SETTLING TIME • FULL SCALE CURRENT 4mA • HIGH SPEED MULTIPLYING CAPABILITY • TTLlCMOS/ECLlHTL COMPATIBLE • HIGH OUTPUT COMPLIANCE: - 5V TO + 10V • COMPLEMENTARY CURRENT OUTPUTS • LOW POWER CONSUMPTION: 230mW DIP-20 Plastic (X3P2) MSB SO-20L LSB B1 B2 2 B3 B4 B5 B6 B7 BB B9 B10 B11 B12 3 SEGMENT AM6012 REFERENCE 20 R R R R CODE SELECTED NETWORK +VS 0111 1111 1111 SEGMENT GENERATOR 17 A6tJIR-1 VEE 321 13 GND 11/86 ELECTRICAL CHARACTERISTICS These specifications apply for Vs = ge unless otherwise specified + 15V, VEE = -15V, IREF = 1.0mA, over the operating temperature ranAM6012A Paramo D.N.L. AM6012 Min. Typ. Max. Min. Typ. Max. Units Resolution 12 12 12 12 12 12 Bits Monotonicity 12 12 12 12 12 12 Bits - - ±.012 - - ±.025 %FS 13 - 12 - - Bits - - ±.05 - - ±0.05 %FS 3.967 3.999 4.031 3.935 3.999 4.063 rnA - ±5 ±20 - ±10 ±40 ppmoC Description Differential Nonlinearity Test Conditions Deviation from ideal step size N.L. Nonlinearity Deviation from ideal straight line IFS Full Scale Current VREF= 1O.000V R14= R15= 10.000k!l TA = 25°C TCIFS Full Scale Temp.Co. Voe Output Voltage Compliance D.N.L. Specification guaranteed over compliance range ROUT> 10 megohme typo IFSS Full Scale Symmetry IFS-IFS Izs Zero Scale Current - - ±.OOO5 ±.002 -5 - +10 -5 - ±0.2 ±1.0 - ±.OOl - ±.004 %FSOC +10 V ±0.4 ±2.0 "A - - 0.10 - - 0.10 "A - 250 500 - 250 500 nSec - 25 50 - 25 50 nSec pF IS Setting Time To ± 112 LSB, all bits ON or OFF, TA =25°C tpLH tpHL Propagation Delay - all bits 50% to 50% COUT Output Capacitance - 20 - - 20 - VIL Logic "0" - - 0.8 - - 0.8 VIH Logic Input Levels Logic "1" 2.0 - - 2.0 - - liN Logic Input Current VIN=-5to +18V - - 40 - - 40 "A VIS Logic Input Swing VEE= -15V -5 - +18 -5 - +18 V IREF Reference Current Range 0.2 1.0 1.1 0.2 1.0 1.1 rnA 0 -0.5 -2.0 0 -0.5 -2.0 ~A 1,5 Reference Bias Current 323 V APPLICATION INFORMATION accuracy is often referred to as nonlinearity. The DAC transfer function shown in Figure 1 has a bow that results in a maximum relative accuracy error of 3LSB. This must be distinguished from a differentiallinearityerror. Differential nonlinearity is the measure of the variation in analog value, normalized to full scale, associated with 'a ILSB change in digital input code. For example, for a 4mA full scale output, a change of ILSB in digital input code should result in a 0.98!LA change in the analog output current (ILSB = 4mA x 1/4096 = 0.98!LA). If in actual use, however, a ILSB change in the input code results ina change of only 0.24!LA (1/4LSB) in output current, the differential linearity error would be 0.74!LA or 3/4LSB. The AM6012 has very good differential linearity in spite of the porr relative accuracy. Conversely, the DAC of Figure 1 has very good relative accuracy but poor differential linearity. The anomaly in the middle of the transfer function is the result of a positive differential linearity error followed by a negative differential linearity error greater than 1LSB. A negative output step for an increase in digital input code is referred to as nonmonotonic behavior. In general, if a DAC has a differential linearity error specification greater than 1LSB, it may be nonmonotonic at one or more of the major carries. In most case the worst differential linearity error will occur at the MSB transition point. As noted in the functional description, the 6012's unique design minimizes differential linearity errors at the transition points of the 3MSBs. This results in a tight specification on maximum differential nonlinearity over temperature. Differential linearity is verified on all AM6012s with 100% final testing. In many converter applications, uniform step size (or minimum differential linearity error) is more important than conformance to an ideal straight line. Twelve-bit onverters are usually needed for high resolution rather than high linearity as evidenced by the fact that few transducers are more linear than 0.1 %. This is also true in video graphics, where the human eye has difficulty discerning nonlinearity of less than 5%. The AM6012 is especially well suited for these applications since it has inherently low differential linearity error. FUNCTIONAL DESCRIPTION The segmented design of the AM6012, shown in the block diagram, insures that there are no significant differential nonlinearities in the transfer characteristic. The eight major carries of the most significant bits are not subject to the gross differential nonlinearities that can occasionally occur in an R-2R type DAC. This advantage is due to the fundamentally different way that the current is handled in an AM6012. In a conventional R-2R type DAC, when the input code is increemented past a major carry, a current representing the new code is substituted for the sum of all the less significant bit currents that were previously on. To avoid any nonlinearities, the two total currents must be extremely well matched. In the case of the MSB major carry in a 12-bit DAC, the match must be better than one part in 2048 to maintain monotonicity. However, in the AM6012, a new current is never substituted for the sum of several smaller ones, but redirected through alternate channels and incremented one step at a time. For example, consider the MSB carry in an AM6012. In the initial state of 011111111111 as shown in the block diagram, the switches in the segment generator are set in such a way that currents 10, II and 12 are steered directly into the noninverting output lOUT. In addition, a portion of 13 is directed through the 9-bit DAC that is controlled by the 9 least significant bits into lOUT. With the 9LSBs set to "I", all of the 13 current is directed to lOUT except for the 11512 that goes to ground through the right-most transistor in the 9-bit DAC. After the input word is changed to 100000000000, the segment decoder switch for 13 will be all the way to the right, the switch for 14 will be in the middle, and all the switches in the 9-bit DAC will be to the left. lOUT will be composed of 10, 11, 12 and 13. None of 14 will be directed into lOUT until a higher code is reached. In other words, 13 is now steered directly to lOUT instead of being divided by a factor of 511/512 in the 9-bit DAC. Since no major current substitution occurs, there is less chance of a large nonlinearity at this transition than in a comparable R-2R DAC. RELATIVE ACCURACY VS. DIFFERENTIAL NON· LINEARITY SGS defines relative accuracy as the maximum deviation of the actual, adjusted DAC output from the ideal analog output (a straight line drawn between the lowest code output voltage and the highest code output voltage) for any bit combination. Relative 325 APPLICATION INFORMATION (Continued) Fastest operation can be octained by using short leads, minimizing output capacitance and load resistor values, and by adequate bypassing at the supply, reference, and VLC terminals. Supplies do not require large electrolytic bypass capacitors as the supply current drain is independent of input logic states; 0.1 p.F capacitors at the supply pins provide full transient protection. MULTIPLYING OPERATION The AM6012 provides excellent multiplying performance with an extremely linear relationship between IFS and IREF over a range of 1mA to 1p.A. Monotonic operation is maintained over a typical range of IREF from 100p.A to 1.0mA. REFERENCE AMPLIFIER COMPENSATION FOR MULTIPLYING APPLICATIONS AC reference applications will require the reference amplifier to be compensated using a capacitor from pin 16 to V - . The value of this capacitor depends on the impedance presented to pin 14. For R14 values of 1.0, 2.5 and 5 Okll; minimum values of Cc are 5, 12 and 25 pF. Larger values of R14 require proportionately increased values of Cc for proper phase margin (See Figure 4 and 5). For fastest response to a pulse, low values of R14 enabling small Cc values should be used. If pin 14 is driven be a high impedance such as a transistor current source, none of the above values will suffice and the amplifier must be heavily compensated which will decrease overall compensated which will decrease overall bandwidth and slew rate. For R14=1kll and CC=5pF, the refe'renee amplifier slews at 4mAlms enabling a transition from IREF = 0 to IREF = 1mA in 250ns. Operation with pulse inputs to the reference amplifier may be accommodated by an alternate compensation scheme. This technique provides lowest full scale transition times. An internal clamp allows quick recovery of the reference amplifier from a cutoff (IREF = 0) condition. Full scale transition (0 to 1mA) occurs in 62.5ns when the equivalent impedance at pin 14 is SOOll and Cc = O. This yields a reference slew rate of SmAIl'S which is relatively independent of RIN and VIN values. REFERENCE AMPLIFIER SETUP The AM6012 is a multiplying Df A converter in which the output current is the product of a digital number and the input reference current. The reference current may be fixed or may vary from nearly zero to + 1.0mA. The full range output current is a linear function of the reference current and is given by: 4095 IRF= --x4x(lREF)=3.999IREF, 4096 where IREF= 114 In positive reference applications, an external positive reference voltage forces current through R14 into the VREF( +) terminal (pin 14) of the reference amplifier. Alternatively, a negative reference may be applied to VREF( -) at pin 15. Reference current flows from ground through R14 into VREF(+) as in the positive reference case. This negative reference connection has the advantage of a very high impedance presented at pin 15. The voltage at pin 14 is equal to and tracks the voltage at pin 15 due to the high gain of the internal reference amplifier. R15 (nominally equal to R14) is used to cancel bias current errors. (Figure 3). Bipolar references may be accommodated byoffsetting VREF or pin 15. The negative commonmode range of the reference amplifier is given by: VCM - = V - plus (IREF x 3kll) plus 1.SV. The positive common-mode range is V + less 1.23V. When a DC reference is used, a reference bypass capacitor is recommended. A 5.0V TIL logic supply is not recommended as a reference. If a regulated power supply is used as a reference, R14 should be split into two resistors with the junction bypassed to ground with a 0.1p.F capacitor. For most applications the tight relationship between IREF and IFS will eliminate the need for trimming IREF. If required, full scale trimming may be accomplished by adjusting the value of R14, or by using a potentiometer for R14. 327 Fig. 4 . Minimum size compensation capacitor IIFS=4mA. IREF=1.0mA) R14(Ea~Km Fig. 5 . Reference Amplifier Frequency response (dB) Cc(pF) 10 I -1= 50 25 5 2 1 5 10 3 5 0 o Note: A 0.01 /IF capacitor is recommended for fixed reference operation. SMALL SIGNAL LARGE SIGNAL ---- k,\ \1\ -3 -6 r'\ \'\ R14=2K I Cc=10pF I I -1 0.1 0.01 1 10 (MHz) A6012-11:: DI Fig. 6 . Interfacing Circuits Fig. 7 . Accomodating Bipolar Reference CMOS + 15V VREF + 470 RREF lin VIN itA" a IREF RIN PIN 13 IREF > PEAK NEGATIVE SWING OF Iin ECl ~REF (+) ~ 13K "A" RREF 14r---~ 18 10 ~ AM6012 ~ 15 VIN HIGH INP UT y:=.-o f--:-:::-o 19 10 IMPEDANCE a VREF PIN 13 6.2K - 5.2V 329 (+) MUST BE ABOVE PEAK POSITIVE SWING OF VIN Fig. 9 . Basic Negative Reference Operation VREF(-) ~ ~ R15 AM6012 Fig. 10 - Recommended Full-scale Adjustment Circuit ~ /-:-;;-0 RREF VREF + 5V 4.5K 39K 15L-------~ 19 10 10K Fig. 11 - CRT Display Driver +120V DC 6gv COMMON M DE LEVEL "X" INPUT "Y' INPUT - -+ 10 fci A60t2-5: : LI Fig. 12 - 12-BIT High-Speed AID Converter CLIICIC LIB +iIiV ANAUIII IN co-sOY) + lOY II_OOOK IEF II 8001< I - AM6012 COMP SOIIF suF SuF vc+) VI-) 331 At1f)I2-11: : LIB fl. PRELIMINARY DATA 8-BIT D/A CONVERTERS ±0.19% assure 8-bit monotonicity and linearity while zero level output current of less than 4 p.A provides 8-bit zero accuracy for IREF~2 rnA. The power supply currents of the DAC0808 series are independent of bit codes, and exhibits essentially constant device characteristics over the entire supply voltage range. • RELATIVE ACCURACY: ±0.19% ERROR MAXI-. MUM (DAC0808) • FULL SCALE CURRENT MATCH: ± 1 LSB TYP • 7 AND 6-BIT ACCURACY AVAILABLE (DAC0807, DAC0806) • FAST SETTING TIME: 150 ns TYP The DAC0808 will interface directly with popular TTL, or CMOS logic levels, and is a direct replacement for the MC1508/MC1408. • NONINVERTING DIGITAL INPUTS ARE TTL AND CMOS COMPATIBLE • HIGH SPEED MULTIPLYING INPUT SLEW RATE: 8 mAIlls • POWER SUPPLY VOLTAGE RANGE: ±4.5V to ±18V • LOW POWER CONSUMPTION: 33 mW @±5V The DAC0808 series is an 8-bit monolithic digital-toanalog converter (DAC) featuring a full scale output current settling time of 150 ns while dissipating only 33 mW with ±5V supplies. No reference current (lREF) trimming is required for most applications since the full scale output current is typically ± 1 LSB of 255 IREF/256. Relative accuracies of better than SO-16 DIP-16 Plastic (0.25) and Ceramic BLOCK DIAGRAM +VS Ai A2 A3 A4 A5 AS A7 AS +U-~--+---~ VREF DACOBOB-J 333 11/86 ELECTRICAL CHARACTERISTICS rnA, TA=TMIN to TMAX and ali digital inputs at high logic level (Vs=5V, VEE= -15V, VREF/R14 = 2 unless otherwise noted.) Paramater E, Relative Accuracy (Error Relative to Full Scale 10) DAC0808L (Note 1) DAC0807LC/Dl (Note 1) DAC0806LC/Dl Settling Time to Within 1/2 LSB (Includes tPLH) Test Conditions Propagation Delay Time MSB VIH VIL Digital Input Logic Levels High Level, Logic "1" Low Level, Logic "0" MSB Digital Input Current High Level Low Level VIH=SV VIL=0.8V Reference Input Bias Current Output Current Range (Figure 3) (Figure 9) SRIREF Reference Current Siew Rate Output Current Power Supply Sensitivity % % % ns 100 ns ppm/oC (Figure 9) 2 0.8 VOC VDC 0 -0.003 0.040 -0.8 rnA rnA -1 -3 (Figure 9) /LA 0 0 2.0 2.0 2.1 4.2 rnA rnA 1.9 1.99 0 2.1 4 rnA -0.55,+0.4 -S.O ,+0.4 V V 2.7 mAI/Ls /LAN VREF=2.000V. R14=10001l (Figure 9) (Figure 9) E,sO.19%, TA =2SoC (Figure 14) 4 -SVsVEEs -16.SV (Figure 9) Power Supply Voltage Range Vs VEE TA=2SoC (Figure 9) All Bits High 30 ±20 Power Supply Current (All Bits Low) Is lEE Power Dissipation All Bits Low 150 TA=2SoC (Figure 11) VEE= -SV VEE= -lSV, TA=2SoC Output Current, All Bits Low Output Voltage Compliance VEE= -SV VEE Below -10V Unit (Figure 11) Output Full Scale Current Drift Output Current Max. % TA=2SoC (Note 2) TClo 10 Typ. ±0.19 ±0.39 ±0.78 tpLH tpHL 115 Min. (Figure 10) 8 O.OS 2.3 -4.3 4.S S.O -4.S -lS VS=SV,VEE= -SV VS=SV,VEE= -lSV VS=lSV,VEE= -SV VS=lSV,VEE= -lSV Note 1: All current switches are tested to guarantee at least 50% of rated current. Note 2: All bits switched. Note 3: Range control is not required. 335 33 106 90 160 22 -13 S.S -16.S 170 30S !LA rnA V mW mW mW mW Test Circuits FIGURE 9. Notation Definitions +VS 13 VREF A2 The resistor tied to pin 15 is to temperature compensate the bias current and may not be necessary for all applications. A3 A4 A5 IO=K ( A1 +A2+A3+A4 +A5 +A6+ A7 + A8 ) 16 32 64 128 256 2 4 8 A6 where K == VREF R14 and AN = "1" if AN is at high level AN = "0" if AN is at low level FIGURE 10. Relative Accuracy At Ir~~~~ t2 BIT I-v_o--o0_t...,o tOV AB B BIT 1--C:>--'+I++-o--1 C~T~I-~--~~H- ---_-~OUT 5-4019/1 345 3/85 THERMAL DATA Rth j-case Thermal resistance junction-case max ELECTRICAL CHARACTERISTICS (TJ = 25°C, Vs Parameter Vs - Test conditions Min. Typ. lin I nput current Vs=±16V Vi =OV hFE DC current gain Vs=±16V 10=3A Gy Voltage gain Vs=±16V 10 = 1.5A VeEsat Saturation voltage (for each transistor) lo=3A Vos Input offset voltage Vs=±16V V 1NH Inhibit input voltage (pins 1-3) ON condition 200 Slew rate Power bandwidth V /J A - 1 3.5 V 0.3 V ± 0.3 V ± 1.8 I nhibit input resistance SR 400 10000 6000 Unit mA 30 OFF condition B Max. ± 20 Supply voltage Vs= ± 16V RINH °C/W = ± 16V) Quiescent drain current Id 3 Vo = ± 10V,d = 1%, R L =8n 2.0 Kn 30 VII's 200 KHz APPLICATION INFORMATION Fig. 1 - High slew-rate power operational amplifier (SR = 13VlJ,ts) • 'Is lN4001 4 R5 HI C6 o.11lF lN4001 -Vs 5-3934/1 347 aB. 3A POWER OPERATIONAL AMPLIFIER • OUTPUT CURRENT UP TO 3A • LARGE COMMON-MODE AND DIFFERENTIAL MODE RANGES • SOA PROTECTION • THERMAL PROTECTION plies. The high gain and high output power capability provide superior performance wherever an operational amplifier/power booster combination is required. • ± 18V SUPPLY Pentawatt® The L165 is a monolithic integrated circuit in Pentawatt® package, intended for use as power operational amplifier in a wide range of applications, including servo amplifiers an.d power sup- ORDERING NUMBER: L165V ABSOLUTE MAXIMUM RATINGS V, Supply voltage Upper power transistor VCE Lower power transistor VCE I nput voltage Differential input voltage Peak output current (internally limited) Power dissipation at Tease = 90°C Storage and junction temperature Vs - V 4 V4 - V3 Vi Vi 10 Ptot Tstg , Tj ± 18 36 36 V, ± 15 3.5 20 -40 to 150 V V V V A W °c APPLICATION CIRCUITS Fig. 1 - Gain> 10 Fig. 2 - Unity gain configuration 10KI1 IOKIl IKIl R2 S-I,J42 RI 349 12/86 ELECTRICAL CHARACTERISTICS (VS Parameter Vs Supply voltage Id Quiescent drain current Ib I nput bias cu rrent ± 15V, Tj = 25°C unless otherwise specified) Test conditions Min. Typ. Max. Unit ±18 V 40 60 rnA 0.2 1 IlA ±6 Vs = ± 18V Vas Input offset voltage ±2 ±10 mV los Input offset current ±20 ±200 nA SR Slew-Rate Gv= 10 8 Gv= 1 (0) 6 VIlls Output voltage swing Va f = 1 kHz Ip = 0.3A Ip = 3A 27 24 Vpp f=10kHz Ip = 0.3A Ip =3A 27 23 Vpp 500 Kn 80 dB 2 IlV 100 pA 70 dB Gv = 10 60 dB G v = 100 40 dB Input resistance (pin 1) Ri 100 f = 1 KHz Gv Voltage gain (open loop) eN Input noise voltage B = 10 to 10 000 Hz iN I nput noise current CMR Common mode rejection Rg':; 10 Kn SVR Supply voltage rejection Rg= 22 kn VriPPJe= 0.5 Vrms friPPJe= 100 Hz Efficiency 11 Gv = 30 dB f = 1 kHz lip = 1.6A; P0 = 5W R L=4n IIp=3A; Tsd (0) Thermal shut-down case temperatu re Po = 18W 70 60 Ptat = 12W 110 Ptot = 6W 130 Circuit of fig. 2 351 % % °C Fig. 10- Motor current control circuit with external power transistors (Imotor > 3.5A) • Vs max36Y 36Kn. 10Kll. Rl* R2* 3.3 KA 2·'. r--------~---~~~~~~----.------~-{R=7:::J----~~R8 Q,22pF IOKfi 3.3Kfl 36Kfl Vi =0 ... !BVo--C:::J_-4--{=J---------+-------C::J---~------------..J 01 to 04: ..L n -iCJ-+-ov• RJ 5-1,.12/, Fig. 30- Light controller 363 • C VoR 0.45 II. PRELIMINARY DATA DUAL POWER OPERATIONAL AMPLIFIERS • OUTPUT CURRENT TO 1A • OPERATES AT LOW VOLTAGES The high gain and high output power capability provide superior performance whatever an operational amplifier /power booster combination is required. • SINGLE OR SPLIT SUPPLY • LARGE COMMON-MODE AND DIFFERENTIAL MODE RANGE • GROUND COMPATIBLE INPUTS • LOW SATURATION VOLTAGE • THERMAL SHUTDOWN The L272 and L272M are monolithic integrated circuits in powerdip and minidip packages intended for use as power operational amplifiers in a wide range of applications including servo amplifiers and power supplies, compact disc, VCR, etc. Powerdip 8 + 8 Minidip Plastic ORDERING NUMBERS: L272 L272M ABSOLUTE MAXIMUM RATINGS Supply voltage Input voltage Differential input voltage DC output current Peak output current (non repetitive) Power dissipation at Tamb = 80°C (L272), Tamb = 50°C (/-272M) T case = 75°C (L272) Storage and junction temperature 28 Vs ± Vs 1 1.5 1 V A A W 5 W -40 to 150 °c BLOCK DIAGRAM ", '.9-'6 L272M L272 365 12/86 ELECTRICAL CHARACTERISTICS (Vs = 24V. Parameter Vs Su pply voltage Is Quiescent drain current Tamb = 2SoC unless otherwise specified) Test Conditions Min. Typ. 4 V0 = Vs 2 Max. Unit 28 V Vs = 24V 8 12 mA V s = 12V 7.5 11 mA Ib Input bias current 0.3 2.5 /JA Vos I nput offset voltage 15 60 mV los I nput offset current 50 250 mA SR Slew rate B Gain-l>andwidth product RI I nput resistance Gy O. L. voltage gain 1 V!/Js 350 KHz KO 500 70 dB f = 1KHz 50 dB f = 100Hz 60 eN Input noise voltage B = 20KHz 10 /JV IN Input noise current B = 20KHz 200 pA CRR Common Mode rejection f = 1 KHz 60 75 dB SVR Supply voltage rejection 54 70 62 56 dB dB dB 23 22.5 V V 60 60 dB dB 0.5 % 145 ·C f = 100Hz Vs =24V Vs = ±12V Vs = ± 6V RG = 10KO VR = 0.5V Vo Output voltage swing Ip = 0.1A Ip = 0.5A Cs Channel separation d Distortion TSd Thermal shutdown junction temperature f= 1KHz; RL = 100; Gv =3OdB Vs = 24V Vs = ± 6V Gy = 30dB RL = 00 f = 1KHz Vs = 24V 367 21 APPLICATION SUGGESTION NOTE In order to avoid possible instability occurring into final stage the usual suggestions for the linear power stages are useful, as for instance: - layout accuracy; A 100nF capacitor corrected between supply pins and ground; boucherot cell (0.1 to 0.2/lF + 112 series) between outputs and ground or across the load. Fig.9 - Bidirectional DC motor control with /lP compatible inputs V51 = logic supply voltage Must be V52 > V51 E 1, E2 = logic inputs S_'!I931/1 Fig. 10 - Servocontrol for compact-clisc REFLECTED BEAM LASER S~9475/' Fig. 11 - Compact-disc motor driver (1/2 section) tv. 369 aB. TACHOMETER CONVERTER The L290, a monolithic LSI circuit a l6-lead dual in-line plastic package, is intended for use with the L29l and L292 which together from a comp'lete 3-chip DC motor positioning system for 'applications such as carriage/daisy-wheel position control in typewriters. DIP-16 Plastic (0.4) The L290/l/2 system can be directly controlled by a microprocessor. The L290 integrates the follqwing functions: - tacho voltage generator (F/V converter) reference voltage generator - position pulse generator ORDERING NUMBER: L290B ABSOLUTE MAXIMUM RATINGS vs ± 15 ±7 1 -40 to +150 Supply voltage Vi (FTA, FTB, FTF) Input signals Ptot Tstg' Tj Total power dissipation Tamb = 700 e Storage and junction temperature V V w °e SYSTEM BLOCK DIAGRAM L -_ _ _ _ _ _ _- - ' 5-4113 371 12/86 TEST CIRCUIT 3.2.5 K!l FTA 16 14 I----+-!--{) STA 1 3/----+-!--{) 5 TB L 290 FTB FTF /------ 7V 2.3 7 'lL Low voltage input current (pin 2, 7, 10, 15) V IL = 1.5V IIH High voltage input current (pin 2, 7, 10, 15) 2.3V .;; VIH .;; Vss -0.6V V enL Enable low voltage (pin 1,9) V enH Enable high voltage (pin 1,9) mA 24 -0.3 Vss mA 4 V V -10 /LA 100 /LA -0.3 1.5 V Vss';; 7V 2.3 Vss > 7V 2.3 7 30 V Vss lenL Low voltage enable current current (pin 1, 9) VenL ienH High voltage enable current (pin 1,9) 2.3V .;; VenH .; Vss -0.6V VCEsatH Source output saturation voltage (pins 3, 6, 11, 14) 10 =- 0.6A VCEsatL Sink output saturation voltage (pins 3, 6, 11, 14) '0 = + 0.6A VF Clamp diode forward voltage 10" 600 mA 1.3 V tr Rise time (") 0.1 to 0.9 Vo 250 ns tf Fall time (") 0.9 to 0.1 Vo 250 ns ton Turn-on delay (') 0.5 Vi to 0.5 Vo 750 ns toff Turn-off delay (") 0.5 Vi to 0.5 Vo 200 ns (") = 1.5V See fig. 1 409 -30 -100 /LA ± 10 /LA 1.4 1.8 V 1.2 1.8 V II. SWITCH-MODE SOLENOID DRIVER • HIGH VOLTAGE OPERATION (UPTO 50V) • HIGH OUTPUT CURRENT CAPABILITY (UP TO 4A) • LOW SATURATION VOLTAGE and electronic typewriters. Power dissipation is reduced by effecient switch mode operation. An extra feature of the L294 is a latched diagnostic output which indicates when the output is short circuited. The L294 is supplied in all-lead Multiwatt® plastic power package. • TTL-COMPATIBLE INPUT • OUTPUT SHORT CIRCUIT PROTECTION (TO GROUND, TO SUPPLY AND ACROSS THE LOAD) • THERMAL SHUTDOWN • OVERDRIVING PROTECTION • Multiwatt 11 LATCHED DIAGNOSTIC OUTPUT The L294 is a monolithic switchmode solenoid driver designed for fast, high-current applications such as hammer and needle driving in printers ORDER CODE: L294 BLOCK DIAGRAM 02 11 SINK STAGE OUT 01 5- 501411 411 12/86 ELECTRICAL CHARACTERISTICS (Refer to the test circuit, Vs =40V, Vss= 5V, Tamb =25°C, unless otherwise specified). Test conditions Parameter Min. Typ. Max. Unit 46 V 30 Vs Power supply voltage (pin 11 Operative condition Id Quiescent drain current (pin 1) VENABLE= H 20 Vi;;' 0.6V; 70 Vss Logic supply voltage (pin 4) Iss Quiescent logic supply current Vi I nput voltage (pin 7) 12 VENABLE= L 7 V V OIAG = L 5 8 mA DIAG output at high impedance 10 100 IlA 4.5 Operating output 0.6 Non-operative output I, I nput current (pin 7) 0.45 'ENABLE 'Ioad/Vi Enable input current (pin 9) Transconductance V -1 Vi;;' 0.6V IlA -3 Vi .; 0.45V VENABLE Enable input voltage (pin 9) mA Low level -0.3 High level 2.4 0.8 VENABLE= L -100 VENABLE- H 100 Rs= 0.2 n Vi = 1V 0.95 1 1.05 Vi= 4V 0.97 1 1.03 V IlA A/V Vsat H Source output saturation voltage Ip=4A 1.7 V V sat L Sink output saturation voltage Ip=4A 2 V V sat H+V sat L Total saturation voltage ------ 4.5 Ip=4A Vi'; 0.45V 1 V mA 'Ieakage K Output leakage current Rs= 0.2n; On time limiter constant (0) VENABLE- L V OIAG Diagnostic output voltage (pin 5) 'OIAG= 10mA 0.4 V 'OIAG Diagnostic leakage current (pin 5) V OIAG = 40V 10 IlA V pin 8 OP AMP and OT A DC voltage gain (00) V pin 10- 100 to 800 mV 0.9 V V pin 10 V SENS Sensing voltage (pin 10) (000) (0) After a time interval t max = KC 2 , the output stages are disabled. (00) See the block diagram. (000) Allowed range of V SENS without the intervention of the short circuit protection. 413 120 5 CIRCUIT OPERATION (continued) voltage at pin 1 and then by switching the device on again. After that, two cases are possible: the reason for the "bad operation" is still present and the protection acts again; the reason has been removed and the device starts to work properly. Fig. 1 - Output current waveforms Fig. 2 - Test and typical application circuit I load ,,1--1-----'"'-'''--''''1--VENABLE a) D1: 3A fast diode D2: 1A fast diode b) Fig. 4 - Output saturation voltages vs. peak output current ,-, Fig. 3 - Peak ou tpu t cu rrent vs. input voltage .. -- G-U'''1 Ip ' l(' (A ) RS .. 0.2 V Jl. V V V V trr';; 200 ns t IV I V f--- -- ~ -Vsat /" 1.5 V- V V- I 0.' ../ V- /" V- ../ V VsatH V I , IpCA) Fig. 5 - Safe operating areas Fig. 6 - Turn-off phase G• (P~~~~~~!I~~~~~~ Ie (A) ~ 70011 'eE (A ) (V) I 1005 / I '" ,eE " 30 \ ,\e -- 20 \ I I-' II \ I" ....... 0.1 '--'---'---L..Ll-'-Ll.L..._'--.LJ--'-,Lll,JJ 10 100 VCEIV) 415 200 300 t (nsec) aB. PRELIMINARY DATA DUAL SWITCH-MODE SOLENOID DRIVER • HIGH CURRENT CAPABILITY (UP TO 2.5A PER CHANNEL) • HIGH VOLTAGE OPERATION 46V FOR POWER STAGE) • HIGH EFFICIENCY SWITCHMODE OPERATION • REGULATED JUSTABLE) levels at the inputs and can drive 2 solenoids. The output current is completely controlled by means of a switching technique allowing very efficient operation. Furthermore, it includes an enable input and dual supplies (for interfacing with peripherals running at a higher voltage than the logic). (UP TO OUTPUT CURRENT (AD- • FEW EXTERNAL COMPONENTS • SEPARATE LOGIC SUPPLY • THERMAL PROTECTION The L295 is particularly suitable for applications such as hammer driving in matrix printers, step motor driving and electromagnet controllers. The L295 is a monolithic integrated circuit in a 15-lead Multiwatt® package; it incorporates all the functions for direct interfacing between digital circuitry and inductive loads. The L295 is designed to accept standard microprocessor logic Multiwatt 15 ORDERING NUMBER: L295 ABSOLUTE MAXIMUM RATINGS Vs Vss VEN,V i V,ef 10 Supply voltage Logic supply voltage Enable and input voltage Reference voltage Peak output current (each channel) - non repetitive (t = 100 J.Lsec) - repetitive (80% on -20% off; t on = 10 ms) - DC operation Total power dissipation (at T case= 75°C) Storage and junction temperature APPLICATION CIRCUIT +Vss 50 12 7 7 3 V V V V 2 A A A 25 -40 to 150 W °C 2.5 .v. 01 417 12/86 ~ ELECTRICAL CHARACTERISTICS (Refer to the application circuit, Vss= 5V; Vs= 36V; Tj = 25°C; L = low; H = high; unless otherwise specified) Parameter Vs Supply Voltage Vss Logic Supply voltage Id Quiescent drain current Test conditions Min. Typ. Max. Unit 12 46 V 4.75 10 V Vs = 46V; ViI = Vi2= V EN = L 4 mA Vss = 10V 46 mA (from V s) Iss Quiescent drain current (from V ss ) ViI. V i2 Input Voltage Low -0.3 0.8 High 2.2 7 Low -0.3 0.8 High 2.7 7 V V EN Enable Input Voltage V IiI' 112 Input Current ViI = Vi2= L -100 ViI = Vi2= H 10 /LA lEN Enable Input Current V EN = L -100 V EN = H 10 /LA V refl • V ref2 Input Reference Voltage Irefl • I ref2 Input Reference Current fosc Oscillation Frequency C = 3.9 nF; R=9.1Kn Transconductance (each ch.) V ref = lV Rs V drop Total output voltage drop (each channel) (*) 10 V sens 1 External sensing resistors voltage drop _Ip__ V ref Vsens 2 (*) V drop= VCEsat QI 0.2 = 2A + VCEsat Q2' 419 = 0.5n 2 V -5 /LA KHz 25 1.9 2 2.1 AN 2.8 3.6 V 2 V The current increases until the voltage on the external sensing resistor, RSI ,reaches the reference voltage, V refl . This peak current, Ipl' is given by: At this point the comparator output, Comp1, sets the RS flip-flop, FF 1, that turns off the output transistor, 01. The load current flowing through 02, 02, RS1 , decreases according to the law: - R1 t L1 where VA = VeEsat Q2 + Vsens• 1 + V02 If the oscillator pin (9) is connected to ground the load current falls to zero as shown in fig. 1. At the time t2 the channell is disabled, by taking the inputs V in1 low and/or EN high, and the output transistor 02 is turned off. The load current flows through 02 and 01 according to the law: VB 1= (-R-1- + 1T2 ) e - R1 t L1 where IT2 = current value at the time t 2 . Fig. 2 in shows the current waveform obtained with an RC network connected between pin 9 and ground. From to t1 the current increases as in fig. 1. A difference exists at the time t2 because the current starts to increase again. At this time a pulse is produced by the oscillator circuit that resets the flip flop, FF1, and switches on the output transistor, 01. The current increases until the drop on the sensing resistor RSI is equal to V,efl (t 3 ) and the cycle repeats. The switching frequency depends on the values of Rand C, as shown in fig. 4 and must be chosen in the range 10 to 30 KHz. It is possible with external hardware to change the reference voltage V ref in order to obtain a high peak current Ip and a lower holding current Ih (see fig. 3). The L295 is provided with a thermal protection that switches off all' the output transistors when the junction temperature exceeds 150°C. The presence of a hysteresis circuit makes the IC work again after a fall of the junction temperature of about 20°C. The analog input Rins (V refl , V,ef2) can be left open or connected to Vss; in this case the circuit works with an internal reference voltage of about 2.5V and the peak current in the load is fixed only by the value of Rs: I = p 2.5 ~ 421 aB. ADVANCE DATA HIGH CURRENT SWITCHING REGULATORS inhibit, thermal protection, a reset output for microprocessors and a PWM comparator input for synchronization in multichip configurations. • 4A OUTPUT CURRENT • 5.1V TO 40V OUTPUT VOLTAGE RANGE • 0 TO 100% DUTY CYCLE RANGE • PRECISE (±2%) ON-CHIP REFERENCE The L296P includes limiting current. The L296 and L296P are mounted in a 15-lead Multiwatt® plastic power package and requires very few external components. • SWITCHING FREQUENCY UP TO 200KHz • VERY HIGH EFFICIENCY (UP TO 90%) • VERY FEW EXTERNAL COMPONENTS Efficient operation at switching frequencies up to 200KHz allows a reduction in the size and cost of external filter components. A voltage sense input and SCR drive output are provided for optional crowbar overvoltage protection with an external SCR. • SOFT START • • RESET OUTPUT EXTERNAL PROGRAMMABLE LIMITING CURRENT (L296P) • CONTROL CIRCUIT FOR CROWBAR SCR • INPUT FOR REMOTE INHIBIT AND SYNCHRONUS PWM • THERMAL SHUTDOWN· external programmable MUltiwatt®fP' (15-lead),' . ,... u The L296 and L296P are stepdown power switching regulators delivering 4A at a voltage variable from 5.1V to 40V. OROERING NUMBER,"> L296 L296P Features of the devices include soft start, remote L296HT L296PHT BLOCK DIAGRAM This is advanced information· on a new product now in development or undergoing evaluation. Details are subject to change without notice. 423 12/86 PIN FUNCTIONS NAME FUNCTION CROWBAR INPUT Voltage sense input for crowbar overvoltage protection. Normally connected to the feedback input thus trig· gering the SCR when Vout exceeds nominal by 20%. May also monitor the input and a voltage divider can be added to increase the threshold. Connected to ground when SCR not used. 2 OUTPUT Regulator output. 3 SUPPL Y VOLTAGE Unregulated voltage input. An internal regulator powers the L296's internal logic. 4 CURRENT LIMIT A resistor connected between this terminal and ground sets the current limiter threshold. If this terminal is left unconnected the threshold is internally set (see electrical charateristics). 5 SOFT START Soft start time constant. A capacitor is connected between this terminal and ground to define the soft start time constant. This capacitor also determines the average short circuit output current. 6 INHIBIT INPUT TTL - level remote inhibit. A logic high level on this input disables the device. 7 SYNC INPUT Multiple L296s are synchronized by connecting the pin 7 inputs together and omitting the oscillator RC network on all but one device. 8 GROUND Common ground terminal. 9 FREQUENCY COMPENSATION A series RC network connected between this terminal and ground determines the regulation loop gain characteristics. 10 FEEDBACK INPUT The feedback terminal of the regulation loop. The output is connected directly to this terminal for 5.1V operation; it is connected via a divider for higher voltages. 11 OSCILLATOR A parallel RC network connected to this terminal determines the switching frequency. This pin must be connected to pin 7 input when the internal oscillator is used. 425 CIRCUIT OPERATION (continued) Fig. 1 - Reset output waveforms OUTPUT NOW STABLE,RESET GOES HIGH HYSTERE.SIS AN INTERRUPTION OF SUPPLY C..USES RESET OF MICRO t ~ _J ___ ~~=::-::-:~ I AT POWER DOWN MICRO IS INHIBITED IMMEDIATELV ----- ----- - - MONITORED VOLTAGE RESET OUTPUT Fig. 2 - Soft start waveforms CLAMPED ERROR OSCILLATOR OUTPUT AMP. OUTPUT NOMINAL ERROR AMP. OUTPUT OUTPUT CURRENT Fig. 3 - Current limiter waveforms " CURRENT LIMITER TRIGGERS LIMIT THRESHOLD - CURRENT +...u....... ~ ~')t,G~IRCUIT -------------- r--------------------n-------- -m-:.-Jfn-8~~-~&--- ---,- .LO.LL..................L.L-._-!c- 427 1- ELECTRICAL CHARACTERISTICS (continued) Test Conditions Parameter SOFT START IS so 50urce current V 6 = OV, V S = 3V IS 51 5ink current V6=3V, Vs=3V INHIBIT V6L Low input voltage VI =9V to 46V V6 H High input voltage V 7 = OV -16L Input current with low input voltage VI =9V to 46V V6 = 0.8V -16H Input current with high input voltage V 7 =OV 51: 8 52: 8 V6 =2V 51: 8 52: 8 -0.3 0.8 2 5.5 V 6a 10 /loA 6a 3 /loA 6a V 6c V 6c V 6a ERROR AMPLIFIER VgH High level output volt. VlO = 4.7V, 19 = 1OO/loA, 51 : A, 52: A V gL Low level output volt. V10 = 5.3V, 19 = 100/loA, 51 : A, 52: E 3.5 0.5 Igsl 5ink output current V 1 0 = 5.3V, 51: A, 52: 8 100 150 /loA 6c -Igso 50urce output current V10 = 4.7V, 51 :A, 52: D 100 150 /loA 6c 110 Input bias current V 10 = 5.2V 51 : 8 51: 8, VlO = 6.4V, Gy DC open loop Gain Vg = 1V to 3V, 51: A, L296P 52: C 46 2 10 /loA 6c 2 10 /loA 6c d8 6c /loA 6a mA 6A V ref -50mV V 6d V bef V ref -15 mV -100mV V 6d V 6d mV 6d 55 OSCILLATOR AND PWM COMPARATOR -17 I nput bias current of PWM comparator V7 = 0.5V to 3.5V -Ill Oscillator source curro Vll = 2V, V 12 R Rising threshold voltage VI = 9V to 46V, V12 F Falling threshold voltage 5 51: A 52: 8 5 RESET 51: 8, 52: 8 4.75 V 13D Delay threshold volt. V 13 H Delay threshold voltage hysteresis V14S Output saturation volt. 114 = 16mA; V 12 = 4.7V; 51,52: 8 112 Input bias current V12 = OV to V~ef' -113 so Delay source current V ref V ref -150mV -100mV V 12 = 5.3V, 51: A, 52: 8 4.3 4.5 4.7 100 51 : 8, 52: 8 V 12 = 5.3V 70 V 12 = 4.7V 10 113s1 Delay sink current V 13 = 3V 51: A 52: 8 114 Output leakage curro VI=46V, V 12 =5.3V, 51:8, 52:A 429 0.4 V 6d 1 3 /loA 6d 110 140 "A 6d mA 6d /loA 6d 100 Fig. 6- DC test circu its Fig.6a Fig.6b Fig.6c I 10,..F 100IJA 'fl,. , Fig.6d A B 52 '~'j@ oc 1, V forVg~ lV 1-Set 10 t 2Va 2 - Change V 10 to Ob l!.Vg __ 3 - Gy ~ lJ.V10 lJ.V lO InVg~3 V 431 1 Fig. 16 - Switching fre· quency vs. R 1 (see fig. 4) G- . I Fig. 17 Line transient response (see fig. 4) I (KHz I _.1-- _1. I I J I AV, (mY) I "- . 100 tJ"l5nF I !-~ 100 I 1m 10 .. (m' I 50 f--f-- OUTPUT VOLTAGE CHANGE -100 1'\ 51{ms) ..• D.' RI (K!I.) Fig. 19 - Supply voltage ripple rejection vs. free quency (see fig. 4) G_UZO TTTTlITIr 'D AVj.2VJ1h1:!o V]dSV VoaVref '0 (VI Fig. 20 - Dropout voltage between pin 3 and pin 2 vs. current at pin 2 ." I -L Fig. 21 - Dropout voltage between pin 3 and pin 2 vs. junction temperature G.wn" "0 (V I I I 1o.. 2A 10 r-. 50 I ,0 I , 20 10 10 11 I I! , II ; I III. 100 1.6 -- 1.2 ~ 12"4A Tj"~'C k:::-; ~2S.C _k:::: ~ ........ .. t'... 1jl;.25"C I.' I-I - 12,,2.6 f- I., 0.' tCHzl Fig. 22 - Power dissipation derating curve 3.5 12 (AI -25 G-4917 "tOl (WI (WI 1 t:100KH z YO"Vref 0 25 50 75 100 125 150 TJ(OCI Fig. 24 - Power dissipation (device only) vs. input volt· age Fig. 23 - Power dissipatiqn (device only) vs. input volt· age G.S711 Ptot ~O, (WI 1-~-+~I--+-~-+'~o._~hH",~-+~ Yo"VrtI 1--:=+ . I + ~ I '. 10 ,,4.0. I'{-z. s~~.·.Ft ~ ~' It I- ~ I- I I r-.. •. 40 zo 1/ _100 10 {dO I I AVo ;;;;oF"! .50 ",' . f--- f- - , - r-- I I 'D ~I- i-.- (AI %"Vr~ VI ,,3511 LOAD CURRENT 40 l" I I - _. __. CHANGE \ , '1111 Io ---( OUTPUT \IOLTAGE .0 C3"2.2"~ , 1.1. ~::';~I _ INPUT VOLTAGE '1"- "I:" Fig. 18 - Load transient response (see fig. 4) G_~209 ~S'2/1 "'''s ~- ~ '. r-...:: ~.l-- 1 -s. ,,;>. t-)~ ~w '" I - - :.. - 1o=2A T .. ' 100 1.mb {OC} 10 15 20 25 MBRI045 T 1--~_-I-+-~-+-IBVW80 ~!' -----< r----< C2 2.2,,7 15 7 J1:'~ C3 iii:2.2n~ : ~ 01 -11 R2 L1 ~ 300"H ~M ~;r ;3 Kiil 5 9 8 4 >----R5 15 JpF~~ ~C5-!!! :~~~ Kfi 33n~ pF C7 C8 100"F 100"f l """I~'F \ / Schottky diode [ R7 ~ R8 [ 4.7 Kfi I,m V/ GOlD '\. GNO ) C7, C8: EKR (ROE) S-6za0/2 INHIBIT (*1 Minimum value (10I'F) to avoid oscillations; ripple consideration leads to typical value of 1000l'F or higher L 1: 58930 - MPP COGEMA 946044; GUP 20 CQGEMA 946045 SUGGESTED INDUCTOR (L 1) Core Tvpe Magnetics 58930 - A2MPP Thomson GUP 20x16x7 Siemens EC 35/17/10 (86633& - G0500 - X 1 27) No Turns Wire Gauge Air Gap 43 65 1.0mm. 0.8mm. 1 mm. 40 2 x 0.8mm. - - VOGT 250 I'H Toroidal coil, part number 5730501800 Resistor values for standard output voltages Va 12V 15V 18V 24V Fig. 35 - P.C. board and component layout of the circuit of fig. 34 (1 : 1 scale) GND 435 R8 4.7 4.7 4.7 4.7 kn kn kn kn R7 6.2 9.1 12 18 kn kn kn kn APPLICATION INFORMATION (continued) Fig. 36 - A minimal 5.1V fixed regulator. Very few components are required .tOV to.46V INPUT 11 +5.1V ~------~--~JY~-.--~---o 'Fig. 37 - 12V/l0A Power supply Yr=20Y to46Y .12V 1 InF 6.2 Kn 4.7Kfi 437 APPLICATION INFORMATION (continued) Fig. 40 - In multiple supplies several L296s can be synchronized as shown. Fig. 41 - Voltage sensing for remote load 300",H A ,on B " DSC I 7 11 SYNC DSC j I 7 SYNC 1 11 DSC 7 SYNC RL '0 I C ,on D GND 5- 58 29/2 Fig. 42 - A 5.1V /15V/24V multiple supply. Note the synchronization of the three L296s. +35V 5-582114 439 ~vo HOW TO OBTAIN BOTH RESET AND POWER FAIL Figure 46 illustrates how it is possible to obtain at the same time both the power fail and reset functions simply by adding one diode (0) and one resistor (R). immunity to the 100Hz ripple present on the supply voltage. Moreover, the power fail and reset delay time are automatically locked to the soft start. Soft start and delayed reset are thus two sequential functions. In this case the reset delay time (pin 13) can only start when the output voltage is Va ;;;. VREF 100mV and the voltage across R2 is higher than 4.5V. The hysteresis resistor should be in the range of about 100Kn and the pull-up resistor of 1 to 2.2Kn. With the hysteresis resistor it is possible to fix the input pin 12 hysteresis in order to increase Fig.46 PULL- UP RESISTOR 3 ,..-,"-----s--'I,---,14 ~-...-{)VO= 2 L296 o R s- 9573 RESET OUT 441 5.1V II. STEPPER MOTOR CONTROLLERS • NORMAL/WAVE DRIVE • HALF/FULL STEP MODES • CLOCKWISE/ANTICLOCKWISE RECTION LOAD CURRENT REGULA• SWITCHMODE TION • PROGRAMMABLE LOAD CURRENT EXTERNAL COMPONENTS • FEW RESET & HOME OUTPUT • ENABLEINPUT INPUT • • STEP PULSE DOUBLER (L297A ONLY) and on-chip PWM chopper circuits permit switch· mode control of the current in the windings. A feature of this device is that it requires only clock, direction and mode input signals. Since the phase are generated internally the burden on the microprocessor, and the programmer, is greatly reduced. Mounted in a 20-pin plastic package, the L297 can be used with monolithic bridge drives such as the L298N or L293E, or with discrete transistors and darlingtons. The L297 A also includes a clock pulse doubler. 01 DIP-20 Plastic (0.4) The L297 Stepper Motor Controller IC generates four phase drive signals for two phase bipolar and four phase unipolar step motors in microcom· puter-controlled applications. The motor can be driven in half step, normal and wave drive modes ORDERING NUMBERS: L297-L297A ABSOLUTE MAXIMUM RATINGS Vs Vi' Ptot T 519' T j Supply voltage I nput signals Total power dissipation (T amb = 70°C) Storage and junction temperature 10 V 7 V W °C 1 -40 to +150 TWO PHASE BIPOLAR STEPPER MOTOR CONTROL CIRCUIT sv J6V STEPPER MOTOR WINDINGS RSl RS2 ~ 0.5.\1 01 toOS= 2AFastdiodes {VF" 1.2V@ trr" 200 ns 5 .. 5846/4 1~2A 443 12/86 CONNECTION DIAGRAM DOUBLER 20 RESET GND 19 HALF/FUll HOME 18 CLOCK A 17 CW/CCW 16 OSC L297A INHl B INH 2 10 ENABLE 15 Vref 14 SENS 1 13 SENS 2 12 Vs " OIR-MEM $M!\840 BLOCK DIAGRAM A ~:g/FULL INHl 8 C i'NH2 o-+--------t 0 J----------lf----O ENABLE REsET DIRECTION DIR-MEM DOUBLER GND HOME SENS 1 Vref SENS 2 OSC. THERMAL DATA Rth j-amb max. Thermal resistance junction-ambient 445 80 °C/W PIN FUNCTIONS - L297(continued) NAME FUNCTION Input for load current sense voltage from power stages of phases A and B. 14 15 V,ef Reference voltage for chopper circuit. A voltage applied to this pin determines the peak load current. 16 OSC An RC network (R to Vee, C to grou nd) connected to this terminal determines the chopper rate. This terminal is connected to ground on all but one device in synchronized multi - L297 configurations. f 2e 1/0.69 RC, R> 10.kn. 17 CW/CCW Clockwise/counterclockwise direction control input. Physical direction of motor rotation also depends on connection of windings. Synchronized internally therefore direction can be changed at any time. Step clock. An active low pulse on this input advances the motor one increment. The step occurs on the rising edge of this signal. 18 19 20 HALF/FULL Half/full step select input. When high selects half step operation; when low selects full step operation. Onephase-on full step mode is obtained py selecting FULL when the L297's translator is at an even-numbered state. Two-phase-on full step mode is set by selecting FULL when the translator is at an odd numbered position. (The home position is designated state 1). Reset input. An active low pulse on this input restores the translator to the home position (state 1, ABCD = 0101). 447 MOTOR DRIVING PHASE SEQUENCES The L297's translator generates phase sequences for normal drive, wave drive and half step modes. The state sequences and output waveforms for these three modes are shown below. I n all cases the trans· lator advances on the low to high transistion of CLOCK. Clockwise rotation is indicated; for anticlockwise rotation the sequences are simply reversed. RESET restores the translator to state 1, where ABCD = 0101. Half step mode Half step mode is selected by a high level on the HALF/FULL input. k] 1001 4 0001 0101 2 1 A 1000 51010 B 6 0010 B HOME 0100 L....-_ _ _~r__ 7 0110 5_5841 Normal drive mode Normal drive mode (also called "two-phase-on" drive) is selected by a low level on the HALF/FULL input when the translator is at an odd numbered state (1, 3, 5 or 7). In this mode the INH1 and INH2 outputs remain high throughout. . A 1001 0101 7 0110 HOME lNHl o----------------------------------------~- INH2 0------------------------------------------ 449 ELECTRICAL CHARACTERISTICS (continued) Test conditions Parameter Vo V lnh Phase output voltage (pins 4, 6, 7,9) Inhibit output voltage (pins 5, 8) Min. 10 = 10mA VOL 10 = 5mA V OH 10 = 10mA V inh L Max. Unit 0.4 V 3.9 V 0.4 3.9 V inh H 10 = 5mA Typ. V V Ileak Leakage current (pins 3, 11 *) V CE= 7V 1 !J.A V sat Satu ration voltage (pins 3, 11 *) I =5mA 0.4 V Voff Comparators offset voltage (pins 13, 14, 15) V,ef = lV 5 mV Ib Comparator bias current (pins 13, 14, 15) -100 10 !J.A V ref I nput reference voltage (pin 15) 0 3 tCLK Clock time 0.5 !J.s ts Set up time 1 !J.s tH Hold time 4 !J.s tR Reset time 1 !J.s tRCLK Reset to clock delay 1 !J.s * L297A only. Fig. 1 V \ J ~ 1CLK CWtCCW \II \I J\. HALF STEPt FULL STEP J\. 1S ~ \. 1R / 451 1H ~ .. ~84S 1RCLK ,V lIB. PRELIMINARY DATA DUAL FULL-BRIDGE DRIVER • of the input signals. The emitters of the lower transistors of each bridge are connected together and the corresponding external terminal can be used for the connection of an external sensing resistor. An additional supply input is provided so that the logic works at a lower voltage. POWER SUPPLY VOLTAGE UP TO 46V • TOTAL DC CURRENT UP TO 4A • LOW SATURATION VOLTAGE • OVERTEMPERATURE PROTECTION • LOGICAL "0" INPUT VOLTAGE UP TO 1.5V (HIGH NOISE IMMUNITY) The L298N is an integrated monolithic circuit in a 15-lead MUltiwatt® package. It is a high voltage, high current dual full-bridge driver designed to accept standard TTL logic levels and drive inductive loads such as relays, solenoids, DC and stepping motors. Two inhibit inputs are provided to disable the device independently ABSOLUTE MAXIMUM RATINGS Power supply Logic supply voltage Input and inhibit voltage Peak output current (each channel) non repetitive (t = 100 !ls) - repetitive (80% on - 20% off; t on = 10 ms) - DC operation Sensing voltage Total power dissipation (T case = 75°C) Storage and junction temperature 50 V 7 V -0.3 to 7 V 3 2.5 A A A V W °C 2 -1 to 2.3 25 -40 to 150 STEPPER MOTOR CONTROL CIRCUIT 5V CLOCK 18 6 36v B HALF/FUCL RESET " ENABLE 10 20 J 02 L297 L298N V," STEPPER 13 03 MOTOR WINDINGS 14 04 " SENSE 2 CONTROL 01 to 08:;: 2A Fast diodes j HOME SYNC. VF <;; 1.2V trr';';;; @ R51 1= 2A R52 200 ns 453 12/86 Fig. 1 - Switching times test circuits Vss=SV Fig. la - Source Current Delay Times vs. Input or Enable Chopper. VS=4ZV imax(2A) 5-585211 -t---~----------"7"--- Vi (4V) 50% 5_5853/\ Note: For INPUT chopper, set EN = H Fig. 2 - Switching times test circuits VS5=SV Fig. 2a - Sink Current Delay Times vs. Input or Enable Chopper. VS=4ZV Imax(2A) -t---....- - - - - 90·,. - VI (4V) SO'/, 5-565':1'1 Note: For INPUT chopper, set EN = H 455 ELECTRICAL CHARACTERISTICS (continued) Min. Test conditio_ns Parameter \21 Typ. /lS 0.5 Vi to 0.9 IL {31 0.7 /lS 0.9 IL to 0.1 IL \31 0.2 /lS 1.5 /lS Source current rise time 0.1 IL to 0.9 IL Ts (Vi) Sink current turn-off delay T6 (V,) Sink current fall time 131 Sink current turn-on delay 0.5V i toO.1IL Ta (Vi) Sink current rise time 0.1ILtoO.91L (31 0.2 fc Commutation frequency IL = 2A 25 1) 2) 3) • Sensing voltage can be -1V for t " 50 /lsec; in steady state V sens min;;' -0.5V. See fig. 1a. See fig. 2a. The correct sequence for power-on, is: 1. Vss on with EN = L - 2. Vs on - 3. EN = H and for power-off 1. EN = L - 2. V 5 off - 3. V ss off Fig. 4 - Bidirectional DC motor control 13 10 14 L------~ TO CONTROL ____I--"'___'-ovinh 15 CIRCUIT 01 TO 04: lA HI GH - SPEED 010 DE INPUTS V inh = H FUNCTION C= H; D=L Turn right c= L; D=H Turn left C=D V inh = L· L= Low Unit 0.35 T4 (Vi) T7 (Vi) Max C= X; Fast motor stop D=C H = High Free running motor stop X = Don't care 457 /lS 40 KHz aB. ADVANCE DATA VERY LOW DROP 5V REGULATOR • PRECISE OUTPUT VOLTAGE (5V ± 4%) • VERY LOW DROPOUT VOLTAGE • OUTPUT CURRENT IN EXCESS OF 500mA • POWER-ON, POWER-OFF INFORMATION (RESET FUNCTION) • HIGH NOISE IMMUNITY DELAY CAPACITOR ON output makes the L387 A particularly suitable for microprocessor system. This output provide a reset pulse when power is applied (after a external programmable delay) and goes low when power is removed inhibiting the microprocessor. An hysteresis on reset delay capacitor raises the immunity to the ground noise. RESET The L387 A is a very low drop voltage regulator in a Pentawatt® package specially designed to provide stabilized 5V supplies in consumer and industrial applications. Thanks to its very low input/output voltage drop this device is very useful in battery powered equipment, reducing consumption and prolonging battery life. A reset Pentawatt® ORDERING NUMBER: L387A ABSOLUTE MAXIMUM RATINGS Forward input voltage Reverse input voltage Positive transient voltage (t < 300ms) Negative transient voltage (t < lOOms) Operating junction temperature Storage temperature 35 V -18 V 60 V -60 V -40 to 150°C -55to 150°C TEST CIRCUIT OUTPUT VOLTAGE IN 5 r.., U I ' +5V -r, .J.!OOflF * RE ET OUTPUT • Min 331-'F and max. ESR';;; 3!l over temperature range This is advanced information on a new product now in development or undergoing evaluation. Details are subject to change without notice. 459 12/86 ELECTRICAL CHARACTERISTICS (Refer to the test circuit, VI otherwise specified) Parameter Test Conditions Va Output voltage 10 = 5mA to 500mA Vi Operating input voltage (*) c,V o Line regulation Vi = 6V to 26V c,V o Load regu lati on 10 = 5mA to 500mA VI - Va Dropout voltage 10 = 500mA Iq Quiescent cuttent c,T Max. Unit 4.80 6 5.20 V 26 V 5 50 mV 15 60 mV 0.60 0.8 V 10 10 10 10 10 5 20 60 100 170 15 35 100 160 180 mA =OmA = 150mA = 350mA = 500mA = 500mA Temperature output t voltage drift SVR Supply voltage rejection Isc Output short circuit current , VR Reset output voltage IR = 16mA IR Reset output leakage current Vain regulation td Delay time for reset output Cd = 100nF VRT(off) Reset threshold (delay chargi ng cu rrent on) IC4 Chargi ng cu rrent (current generatod CRT(on) Reset threshold (low) V4 Comparator threshold (pin 4) VH Typ. 10 = 5mA VI = 6.2V c,V o Min. f=120Hz V 1= 12V ± 5 Vpp 10 = 350mA Co = 100/LF mVtC 60 dB 0.8 Va < 4.75V 1.5 A 0.8 V 50 /LA 30 4.75 V 4 = 3V V o -O·15 10 ms V o -O·04 V 30 /LA V V RT(off) -10mV Reset out = "0" 3.3 3.7 V Reset out = "1" 3.7 4.3 V Hysteresis voltage (*) For a DC voltage 26 -0.5 500 < Vi < 35V the device is not operating 461 mV aB. DAR LlNGTON ARRAYS EIGHT • OUTPUT CURRENT 400mA PER DRIVER (500mA PEAK) • OUTPUT VOLTAGE 90V (VCE(SUS) = 70V) L602 14-25V PMOS • INTEGRAL SUPPRESSION DIODES FOR INDUCTIVE LOADS L603 5V TTL, CMOS L604 6 - 15V CMOS, PMOS • DARLINGTONS PER The four versions interface to all common logic families: • PACKAGE L601 OUTPUTS CAN BE PARALLELED FOR HIGHER CURRENT . These versatile devices are useful for driving a wide range of loads, including solenoids, relays DC motors, LED dispalys, filament lamps, thermal printheads and high power buffers. • TTL / CMOS / PMOS / DTL COMPATIBLE INPUTS • General purpose The L601, L602, L603 and L604 are supplied in 18 pin plastic DIP packages with a copper leadframe to reduce thermal resistance. INPUTS PINNED OPPOSITE OUTPUTS TO SIMPLIFY LAYOUT The L601, L602, L603 and L604 are high voltage, high current darlington arrays each containing eight open collector darlington pairs with common emitters. Each channel is rated at 400 mA and can withstand peak currents of 500mA. Suppression diodes are included for inductive load driving and the inputs are pinned opposite the outputs to simplify board layout. DIP-18 Plastic (U7P2) ORDERING NUMBERS: L601B, L602B, L603B L604B ABSOLUTE MAXIMUM RATINGS V CEX Ic Ic Vi Ii Ptot Top T stg 90 V 0.4 A 0.5 A 30 V 25 mA 1.8 W -25 to 150°C -55 to 150 °C Collector emitter voltage (input open) Collector current Collector peak current Input voltage (for L602, L603 and L604) Input current (for L601 only) Total power dissipation a T amb = 25°C Operating junction temperature Storage temperature SCHEMATIC DIAGRAM (L601 - One darlington only) .--~-CCOM ~---+---- 1A 1.9 6 V V 0.4 2.4 n 0.3 Jl.S 1 Jl.S (0) Pulsed: pulse duration = 300 Jl.S, duty cycle = 1.5%. Fig. 1 - Switching time Fig. 3 - Peak collector current vs. duty cycle and number of outputs(L702B only) Fig. 2 - ton and tOff test circu it IOn. Vi 0-----1 >--+---0 Jl2V S-347111 v" 0.' l;t ff+ 10'/. 469 JO'/. ,..,. 70'/. !-DC.,.} II. ADVANCE DATA LOW DROP DUAL POWER OPERATIONAL AMPLIFIERS • • • • • • • • OUTPUT CURRENT TO lA ticularly indicated for driving, inductive loads, as motor and finds applications in compact-disc, VCR automotive, etc. OPERATES AT LOW VOLTAGES SINGLE OR SPLIT SUPPLY The high gain and high output power capability provide superior performance whatever an operational amplifier/power booster combination is required. LARGE COMMON-MODE AND DIFFERENTIAL MODE RANGE LOW INPUT OFFSET VOLTAGE GROUND COMPATIBLE INPUTS LOW SATURATION VOLTAGE THERMAL SHUTDOWN The L2720 and L2722 are monolithic integrated circuits in powerdip and minidip packages, intended for use as power operational amplifiers in a wide range of applications including servo amplifiers and power supplies. They are par- Powerdip 8 + 8 Minidip Plastic ORDERING NUMBERS: L2722 L2720 ABSOLUTE MAXIMUM RATINGS Supply voltage Peak supply voltage (50ms) I nput voltage Differential input voltage DC output current Peak output current (non repetitive) Power dissipation at Tamb = 80°C (L2720), Tamb = 50°C (L2722) T case = 75°C (L2720) Storage and junction temperature 28 50 V V V. ± V. 1 1.5 1 5 A A W W -40 to 150 °c BLOCK DIAGRAMS L2720 L2722 This is advanced information on a new product now in development or undergoing evaluation. Details are subject to change without notice. 471 12/f.k ELECTRICAL CHARACTERISTICS (V. = 24V, Parameter V. Single supply voltage V. Spl it supply voltage I. Quiescent drain current = 25°C unless otherwise specified) Tamb Test Conditions Min. Typ. Max. 4 28 ±2 ± 14 Unit V Vo = Vs Vs = 24V 10 15 2 Vs = 8V 9 15 0.2 1 p.A 15 mV 50 nA rnA Ib Input bias current Vos Input ollset voltage los Input ollset current 10 SR Slew rate 2 V/p.s B Gain-bandwidth product 1.2 MHz RI Input resistance Gv D.L. voltage gain Kn SOO I = 100Hz 70 80 dB I = 1KHz 60 eN Input noise voltage IN Input noise current CMR Common Mode rejection I = 1KHz SVR Supply voltage rejection I = 100Hz RG = 10Kn VR = O.SV 10 p.V 200 pA 66 84 dB 54 70 7S 81 dB dB dB B = 22Hz to 22KHz VOROP (HIGH) Vs = 24V Vs = ±12V Vs = ± 6V Ip = 100mA 0.7 Ip = 500mA 1.0 Ip = 100mA 0.3 Ip = SOOmA 0.5 Gv = 30dB Vs = 24V V. = ± 6V 60 V 1.5 Vs = ±2.SV to ± 12V VOROP(LOW) Cs T.d V Channel separation f = 1KHz; RL = 10n; Thermal shutdown junction temperature 473 1.0 60 dB dB 145 °c APPLICATION SUGGESTION In order to avoid possible instability occurring into final stage the usual suggestions for the linear power stages are useful, as for instance: - A 100nF capacitor corrected between supply pins and ground; boucherot cell (0.1 to 0.2/.lF + 1n series) between outputs and ground or across the load. layout accuracy; Fig. 8 - Bidirectional DC motor control with /.lP compatible inputs E2 V 51 = logic supply voltage Must be V 52 > V 51 E 1, E2 = logic inputs Fig. 9 - Servocontrol for compact-disc REFLECTED BEAM LASER S-9Io15" Fig. 10 - Compact-disc motor driver (1/2 section) s~ 9478'1 475 .Vs Fig. 14 - VHS-VCR Motor control circuit LOADING MOTOR CASSETTE MOTOR uP fM\ CAPSTAN \:V MOTOR L2720 zs ®DRUM M MOTOR L2720 CAPST AN TACHO DRUM POSITION CTL REC.PB. REEL TACHO RIGHT LEFT REEL TACHO .... TDA 8114 RESET 0 0 477 VHS2::DIS 5-9482 II. PRELIMINARY DATA PRINTER SOLENOID DRIVER The L3654S is a printer solenoid driver containing ten open-collector driver outputs and a ten-bit serial-in, parallel-out register. clamped to ground internally at 50V to dissipate stored energy in inductive loads. The L3654S is supplied in a 16 lead dual in-line plastic package, and its main fields of application comprise thermal printers, cash registers and printing pocket calculators. Data is clocked into the shift register serially and transferred to the open-collector outputs by an enable input. Serial input data is loaded by the rising edge of the clock. A serial output from the tenth bit is provided which changes at the falling edge of the clock. This output is not controlled by the enable input and remains active at all time. DIP-16 Plastic (0.25) The L3654S is pin to pin compatible with the standard L3654, but can work with Vs down to 4.75V. ORDERING NUMBER: L3654S Each output is rated at 250mA (sink) and is ABSOLUTE MAXIMUM RATINGS Vs Vi VE 10 Ig Ptot T stg , T j Supply voltage Input voltage External supply voltage Output current (single output) Ground current Total power dissipation (Tamb = 70°C) Storage and junction temperature 9.5 9.5 45 0.4 4.0 1 -65 to 150 V V V A A W °C BLOCK DIAGRAM OUTPUT5 V OUTPUT 1 EN ENABLE V DI DATA INPUT s- 5013/1 479 12/86 ELECTRICAL CHARACTERISTICS (V. specified) Parameter = 5V, VE = 30V, T amb = 0° to 70 0 e, unless otherwise Test conditions V. Supply voltage Is Supply current Min. 4.75 mA V. = 9.5V V EN = 2.6V 10 = 250 mA (each bit) 55 70 mA 40 V 1 mA 65 V 1.6 V V E =40V VEN=OV Vz I nternal clamp voltage I z = 0.3A· VEN=OV VCE sat Output saturation voltage 10 = 250 mA V EN = 2.6V VOl V CLK V EN I nput logic levels (pins 1,9,10) 101 Data input current RIN VOO 45 50 Low State (L) 0.8 V High state (H) 2.6 V OI = 2.6V T amb = 70°C 0.3 0.57 mA T amb = O°C 0.57 V OI = lV T amb = 70°C 220 V CLK = 2.6V T amb = 70°C 0.2 0.75 IJA 0.33 mA T amb = O°C 0.33 VCLK=lV T amb = 70°C 125 V EN = 2.6V T amb = 70°C 0.2 0.5 IJA 0.33 mA T amb = O°C 0.33 VEN=lV T amb = 70°C 125 Input pu II-down resistance Clock input T amb= 25°C V CLK Enable input T amb = 25°C V EN < V. 8 Data input T amb = 25°C VOl < V. 4.5 Low state (L) VOI=OV loo(pin 7)= 0 0.Q1 Output logic levels (pin 7) < V. High state (H) V DI = 2.6V 100 (pin 7) = -0.75 mA Roo V 40 Output leakage current (each output) lEN 9.5 27 IleaK Enable input current Unit V EN = OV; Voo= OV External operating supply voltage Clock input current Max. T amb = 25°C VE ICL~ Typ. Output pull-down resistance (pin 7) VOI=OV VOO=lV • Pulsed: pulse duration = 3001Js, duty cycle - 2% 481 0.5 IJA 8 2.6 K.r2 0.5 V 3.4 V 14 K.r2 II. PRELIMINARY DATA DUAL 5V REGULATOR WITH RESET • OUTPUT CURRENTS: 101 = 300mA 102 = 400mA • FIXED PRECISION OUTPUT VOLTAGE 5V ±2% • RESET FUNCTION CONTROLLED BY INPUT VOLTAGE AND OUTPUT 1 VOLTAGE • RESET FUNCi ION EXTERNALLY PROGRAMMABLE TIMING • RESET OUTPUT LEVEL RELATED TO OUTPUT 2 • • OUTPUT TRANSISTORS SOA PROTECTION • SHORT CIRCUIT AND THERMAL OVERLOAD PROTECTION The L4901 is a monolithic low drop dual 5V regulator designed mainly for supplying microprocessor systems. Reset and data save functions during switch onl off can be realized. • OUTPUT 2 INTERNALLY SWITCHED WITH ACTIVE DISCHARGING • RESET OUTPUT HIGH LOW LEAKAGE CURRENT, LESS THAN 1tlA AT OUTPUT 1 • LOW QUIESCENT CURRENT • INPUT OVERVOLTAGE PROTECTION UP TO 60V Heptawatt (INPUT 1) ORDERING NUMBER: L4901 ABSOLUTE MAXIMUM RATINGS DC input voltage DC operating input voltage Transient input overvoltage (t = 40ms) Output current Storage and junction temperature 24 20 60 internally limited -40 to 150 V V V BLOCK DIAGRAM V,l O-~r--':'I---r-L.!R~EG~.~lj--,~-r--"]=--o Vol :r r::~=-"_~5~O RESET L~~J-13'-- > THERMAL DATA Thermal resistance junction-case max 485 4 ELECTRICAL CHARACTERISTICS (continued) Test Conditions Parameter V RT Reset threshold voltage VRTH Reset threshold hysteresis VRH Reset outPut voltage HIGH 'R VRL Reset output voltage LOW 'R tRD Reset pu Ise delay Ct td Timing capacitor discharge time Ct = 500"A = -5mA = 10nF = 10nF Min. Typ. Max. V02 -O.15 4.9 V02 -OD5 V V0 2-1 Unit 50 160 mV 4.12 V02 V 0.25 0.4 V 10 14 ms 20 "S 6 ~ Thermal drift _20°C ~ Tamb ~ 140°C -0.8 0.3 +0.8 mVrC ~ Thermal drift _20°C ~ Tamb ~ 140°C -0.8 0.3 +0.8 mVrC SVRl f 54 84 t.T t.T Supply voltage rejection SVR2 Supply voltage rejection TJSD Thermal shut down = 0.5V '0 ==100mA 100Hz VR 50 dB 80 dB 150 °c * The dropout voltage is defined as the difference between the input and the outPut voltage when the output voltage is lowered of 25m V under constant output current condition. APPLICATION INFORMATION In power supplies for J..IP systems it is necessary to provide power continuously to avoid loss of information in memories and in time of day clocks, or to save data when the primary supply is removed. The L4901 makes it very easy to supply such equipments; it provides two voltage regulators (both 5V high precision) with separate inputs plus a reset output for the data save function. - an overload on the output 1 (VOl - a switch off (V ,N < V,T - V,TH ); < VRT ); and they start again as before when the con· dition is removed. An overload on output 2 does not switch Reg. 2 (V02 - VR = VCEsat ; 102 = , sc2 ) and does not influence Reg. 1. The VOl output features: CIRCUIT OPERATION (see Fig. 1) 5V internal reference without voltage divider between the output and the error comparator; very low drop series regulator element utilizing current mirrors; After switch on Reg. 1 saturates until VOl rises to the nominal value. ,T When the input 2 reaches V and the output 1 is higher than VRT the output 2 (V 02) switches on and the reset output (V R ) also goes high after a programmable time T RD (timing capacitor). permit high output impedance and then very low leakage current error even in power down . condition. V02 and VR are switched together at low level when one of the following conditions occurs: This output may therefore be used to supply circuits continuously, such as volatile RAMs, al· lowing the use of a back-up battery without a - an input overvoltage 487 APPLICATION SUGGESTION (continued) Fig.2 INI REG.l BATTERY .I. CMO$ ,.,p WITH VOLATI~E RAM REG. 2 I i OTHEfl LOGIC C3 10nF I @S') L4901 5 RESET OUT RESET 4 S,~7710 Fig. 3 - P.C. board component layout of fig. 2 (1 : 1 scale) 489 I 2 APPLICATION SUGGESTION (continued) Fig.6 :c INI OUT I 7 680 I'f 2 L4901 OUT2 6 IN2 :r: ~ DATA ADDRESS 5 fOf'F 8085 RE-5ET 5 TRAP 'S_BOSSI' Fig. 7 - Quiescent current (Reg. 1) vs. output 'current Fig. 8 - Quiescent current (Reg. 1) vs. input voltage , 6_5195 IQl (rnA) IQI laiD1 {mAl {mA } VI!1I12V - ...- f.-- / 2•• II Fig. 10 - Regulator 1 output current and short circuit current vs. input voltage Fig. 11 - Regulator 2 output current and short circuit current vs. input voltage 15 18 - 800 7.• ••• 1\ ./" ,/ I. ........ \' •• 15 11 Vi I' L - I.. ~ (V) V /" ;:- ~ \ • • 20 9 12 15 491 II ..- .VA ~ 21 'Ii 50 ,\ \\ 10 6 SVR1 •• \ 24 VI IV) 18 VI (V) G '592411 "R • \ 15 Fig. 12 - Supply voltage rejection regulators 1 and 2 vs. input ripple frequence 80 \ 0 3 12 IdB } '00 1\\ 12 ,/ 500 '\ ,\ Vlt (V) ... I ImA I" V V I t2 700 '00 I /' ••• .. , - f-- V' 2•• 100 I , 101= IOZ~SrnA Vil=V12 V / ImA } 5. . - " V1Z=O Io1E5mA -- f-- Fig. 9 - Total quiescent cur· rent vs. input voltage I. I.' II. PRELIMINARY DATA DUAL 5V REGULATOR WITH RESET AND DISABLE FUNCTIONS • OUTPUT CURRENTS: 101 102 • = 300mA = 400mA INPUT OVERVOLTAGE PROTECTION UP TO 60V • FIXED PRECISION OUTPUT VOLTAGE 5V ±20f0 • OUTPUT TRANSISTORS SOA PROTECTION • RESET FUNCTION CONTROLLED BY INPUT VOLTAGE AND OUTPUT 1 VOLTAGE • RESET FUNCTION EXTERNALLY PROGRAMMABLE TIMING • RESET OUTPUT LEVEL RELATED TO OUTPUT 2 • SHORT CIRCUIT AND THERMAL OVERLOAD PROTECTION The L4902 is a monolithic low drop dual 5V regulator designed mainly for supplying microprocessor systems. Reset and data save functions and remote switch on/off control can be realized. • OUTPUT 2 INTERNALLY SWITCHED WITH ACTIVE DISCHARGING • OUTPUT 2 DISABLE LOGICAL INPUT • LOW LEAKAGE CURRENT, LESS THAN l#lA AT OUTPUT 1 • RESET OUTPUT HIGH Heptawatt ORDERING NUMBER: L4902 ABSOLUTE MAXIMUM RATINGS DC input voltage DC operating input voltage Transient input overvoltage (t = 40ms) Output current Storage and junction temperature 24 20 60 internally limited -40 to 150 V V V BLOCK DIAGRAM 015. r:~=.,----t~o RESET L:.:.::.:...J-;'''----C TIM ING 4 493 ;-764013 12/86 CONNECTION DIAGRAM (Top view) --r-- ~ $~ OUTPUT 1 6 OUTPUT 2 S RESET GROUND DISABLE INPUT TIMING CAPACITOR • J Z INPUT ~ S-76~1 PIN FUNCTIONS NAME FUNCTION INPUT 1 Regulators common input. 2 TIMING CAPACITOR If Reg. 2 is switched-ON the delay capacitor is charged with a 5p.A constant current. When Reg. 2 is switched-OFF the delay capacitor is discharged. 3 V02 DISABLE INPUT A high level (> VOT ) disable output Reg. 2. 4 GND Common ground. 5 RESET OUTPUT When pin 2 reaches 5V the reset output is switched high. 5V Therefore tRo = Ct ( - - ) ; tRO (ms) = Ct (nF). 5p.A 6 OUTPUT 2 5V - 400mA regulator output. Enabled if Vo 1 > V RT' DISABLE INPUT < VOT and VIN VIT' If Reg. 2 is switched-OFF the CO2 capacitor is discharged. 7 OUTPUT 1 5V - 300mA. Low leakage (in switch-OFF condition) output. > THERMAL DATA Thermal resistance junction-case max 495 4 ELECTRICAL CHARACTERISTICS (continued) Test Conditions Parameter Min. TVp· Max. Unit V02- 1 4.12 V02 V 0.25 0.4 V 10 14 ms 20 jots VRH Reset output voltage HIGH IR = 500jotA VRL Reset output voltage LOW IR = -5mA tRo Reset pulse delay Ct = 10nF td Timing capacitor discharge time Ct VOT V 02 disable threshold voltage 1.25 10 V02 disable input current -100 -2 aVOl Thermal drift .20°C'" Tamb '" 140°C -0.8 0.3 0.8 Thermal drift -20°C'" Tamb '" 140°C -0.8 0.3 0.8 54 84 50 80 dB 150 °c aT aV02 aT SVR1 Supply voltage rejection SVR2 Supply voltage rejection TJSO Thermal shut down 6 = 10nF Vo '" 0.4V Vo;> 2.4V f = 100Hz VR=0.5V 10 = 100mA V 2.4 jotA jotA mV/oC mV/oc dB * The dropout voltage is defined as the difference between the input and the output voltage when the output voltage is lowered of 25m V under constant output current condition. APPLICATION INFORMATION In power supplies for IJ.P systems it is necessary to provide power continuously to avoid loss of information in memories and in time of day clocks, or to save data when the primary supply is removed. The L4902 makes it very easy to supply such equipments; it provides two voltage regulators (both 5V high precision) with common inputs plus a reset output for the data save function and a Reg. 2 output disable. an input overvoltage; an overload on the output 1 (VOl a switch off (V IN < VIT - V1TH ); < VRT ); and they start again as before when the condition is removed. An overload on output 2 does not switch Reg. 2 (V02 - VR = VCEsat ; 102 = , sc2 ) and does not influence Reg. 1. The VOl output features: - 5V internal reference without voltage divider between the output and the error comparator - very low drop series regulator element utilizing current mirrors CIRCUIT OPERATION (see Fig. 1) After switch on Reg. 1 saturates until VOl rises to the nominal value. When the input reaches VIT and the output 1 is higher than VRT the output 2 (V 02 ) switches on and the reset output (V R ) also goes high after a programmable time TRO (timing capacitor). permit high output impedance and then very low leakage current error in power down condition. This output may therefore be used to supply circuits continuously, such as volatile RAMs, allowing the use of a back-up battery without a separation diode. V02 and VR are switched together at low level when one of the following conditions occurs: - a high level (> VOT ) is applied on pin 3; 497 APPLICATION SUGGESTION (continued) Fig. 2 , INI REG.I ~TTERY C~ 1:. 7 OUT I 4.,,..FI VOO r, ~3 ,..F 1 3 V020lS ~ REG. 2 6 :k .1 YOO OUT PORT OUT 2 IlolO,..f I" I IN PORT I OTHER LOGIC @SV C:f2 L4902 RESET OUT 5 RESET I. 5-784311 Fig. 3 - p.e. board and component layout of the circuit of Fig. 2 GND CMOS ,..p WITH VOLATILE RAM Voo -~ 10nF CMOS CLOCK DIS. OUT2 499 (1 : 1 scale) GND APPLICATION SUGGESTION (continued) Fig. 6 - Quiescent current vs. output current Fig. 7 - Quiescent current vs. input voltage Fig. 8 - Regulator 1 output current and short circuit current vs. input voltage ,, G-566611 G-586SII 'Q 'mA I (mAl Vj ,.12~ VOZHIGH ,..- ~ 70 0 IOI·1a2~5mA ---YOZlOW lL )" 7 V - ,00 - ~' I- .- f-7 60 0 -VozltGH /1 I - -- I--" f'~ I '" ,/ 0 30o --- -- 20 0 ~- -/' \ " '\ ,\ \\ \\ 100 ",. .1\. 1 200 12 15." Fig. 9 - Regulator 2 output current and short circuit current vs. input voltage , 12 Yj (v) Fig. 10 - Supply voltage rejection regu lators 1 and 2 vs. input ripple frequence . SVR (dB I (mA ) 800 70 0 1/ 60 0 '00 I" / 80 \ Is< \ / ' " I'\. 400 0 \ 60 \ 300 0 50 ,I 10 0 \\ 3 6 9 12 15 18 21 10 24 Vi (V) 501 SVRI .SVR ~ 'I 15 18 Vi (V) ADVANCE DATA DUAL 5V REGULATOR WITH RESET AND DISABLE FUNCTIONS • OUTPUT CURRENTS: 101 102 = 50mA = 100mA • • FIXED PRECISION OUTPUT VOLTAGE 5V ±2% • RESET FUNCTION CONTROLLED BY INPUT VOLTAGE AND OUTPUT 1 VOLTAGE • RESET FUNCTION EXTE RNALL Y PROGRAMMABLE TIMING • RESET OUTPUT LEVEL RELATED TO OUTPUT 2 RESET OUTPUT LOW • OUTPUT TRANSISTORS SOA PROTECTION • SHORT CIRCUIT AND THERMAL OVERLOAD PROTECTION The L4903 is a monolithic low drop dual 5V regulator designed mainly for supplying microprocessor systems: Reset. data save functions and remote switch on/off control can be realized. • OUTPUT 2 INTERNALLY SWITCHED WITH ACTIVE DISCHARGING • OUTPUT 2 DISABLE LOGICAL INPUT • LOW LEAKAGE CURRENT. LESS THAN 1pA AT OUTPUT 1 • INPUT OVERVOL TAGE PROTECTION UP TO 60V Minidip Plastic ORDERING NUMBER: L4903 ABSOLUTE MAXIMUM RATINGS DC input voltage DC operating input voltage Transient input overvoltage (t = 40ms) Power dissipation at Tamb = 50°C Storage and junction temperature 24 20 60 1 -40 to 150 v V V W °c BLOCK DIAGRAM Vi I (). I 8 REG. I f'o Vol 1 Vi2e: DIS.8 2 5 J I REG. 2 1 DISABLE II THERMAL PROTECTION .J; 7 ~ 6 DELAYED RESET 3 .() Vo 2 r. RESET ..£)TlMING 5-'416/2 ..IS advanced information on a new product now in development or undergoing evaluation. Details are subject to change without This 503 notice. 12/86 CONNECTION DIAGRAM (Top view) INPUT 1 8 OUTPUT 1 INPUT 2 7 OUTPUT 2 6 RESET OUTPUT TIMING CAPACITOR 3 GND 5 V02 DISABLE INPUT 5-9411 PIN FUNCTIONS FUNCTION NAME INPUT 1 Low quiescent current SOmA regulator input. 2 INPUT 2 100mA regulator input. 3 TIMING CAPACITOR If Reg. 2 is switched-ON the delay capacitor is charged with a S/J.A constant current. When Reg. 2 is switchedOFF the delay capacitor is discharged. 4 GND Common ground. S V 02 DISABLE INPUT A high level (> VOT) disable output Reg. 2. 6 RESET OUTPUT When pin 3 reaches SV the reset output is switched low. SV Therefore tRO = Ct (S/J.A); tRO (ms) = Ct (nF). 7 OUTPUT 2 SV - 100mA regulator output. Enabled if Vo 1 > V RT . DISABLE INPUT < VOT and V ,N 2 > V'To If Reg. 2 is switched OFF the CO2 capacitor is discharged. 8 OUTPUT 1 SV - SOmA regulator output with low leakage in switchOFF condition. THERMAL DATA Rthi-Pln RthJ-amb Thermal resistance junction-pin 4 Thermal resistance junction-ambient max max 505 70 100 ELECTRICAL CHARACTERISTICS (continued) Test Conditions Parameter VRT Reset threshold voltage VRTH Reset threshold hysteresis VRH Reset output voltage HIGH VRL Reset output voltage LOW tRo Reset pulse delay td Timing capacitor discharge time IR = 500ltA IR = -5mA Min. Typ. Max. .V02-0.4 4.7 V02-0.2 V 50 160 mV V V02-1 Ct = 10nF Ct = 10nF 6 Unit 4.12 V02 0.25 0.4 V 10 14 ms 20 ItS 1.25 V VOT V02 disable threshold voltage 10 V02 disable input current Vo .. 0.4V Vo ;. 2.4V AVOl AT Thermal drift -20°C .. Tamb .. 140°C -0.8 0.3 0.8 mvrc AV02 AT Thermal drift -20°C" Tamb .. 140°C -0.8 0.3 0.8 mV/oC SVRl Supply voltage rejection f= 100Hz VR=0.5V 10=50mA 54 84 dB SVR2 Supply voltage rejection 10= l00mA 50 80 dB 2.4 -100 -2 itA itA Thermal shut down 150 °c TJSO • The dropout voltage is defined as the difference between the input and the output voltage when the output voltage is lowered of 25mV under constant output current conditions. APPLICATION INFORMATION a high level. (> V OT ) is applied on pin 5; an input overvoltage; an overload on the output 1 (VOl < VRT ); a switch off (V IN V IT - VITH ); In power supplies for }J.P systems it is necessary to provide power continuously to avoid loss of information in memories and in time of day clocks, or to save data when the primary supply is removed. The L4903 makes it very easy to supply such equipments; it provides two voltage regulators (both 5V high precision) with separate inputs plus a reset output for the data save func· tion and Reg. 2 output disable. CIRCUIT OPERATION (see Fig. < and they start again as before when the condition is removed. An overload on output 2 does not switch Reg. 2. (V02 - V R = VcEsat ; 102 = Isc2 ) and does not influence Reg. 1. The VOl output features: 5V internal reference without voltage divider between the output and the error comparator 1) very low drop series regulator element utilizing current mirrors permit high output impedance and then very low leakage current error in power down conditions. This output may therefore be used to supply circuits continuously, such as volatile RAMs, allowing the use of, a back-up battery without a separation diode. After switch on Reg. 1 saturates until VOl rises to the nominal value. When the input 2 reaches VIT and the output 1 is higher than VRT the output 2 (V02 ) switches on and the reset output (V R) goes low after a programmable time T RO (timing capacitor). V02 is switched at low level and V R at high level when one of the following conditions occurs: 507 Fig. 3 - Quiescent current (Reg. 1) vs. output current Fig. 4 - Quiescent current (Reg. 1) vs. input voltage G_"7961~ 'al 'mAl V,2 ",0 101f.5mA 0. 0 ~-l---l--J.-j-l---+---+---I---+-+-+---I---+-+--l V / V V / 20 12 15 18 Fig. 6 - Supply voltage rejection regulators 1 and 2 vs. input ripple frequence Fig. 5 - Total quiescent current vs. input voltage G-586611 SY R '0 'dB (m. ) ~!:~1;2l~ - V02 tIGH . 7 fT - -- ) 80 f-7 SVR1 OYR ~ 70 1,.'1./ ~" [7 ~ ° V ° 12 15 " VII (V) 10 Vi (vi 509 10' II. ADVANCE DATA DUAL 5V REGULATOR WITH RESET • OUTPUT CURRENTS: 101 = 102 = • 50mA 100mA • FIXED PRECISION OUTPUT VOLTAGE 5V ± 2% • RESET FUNCTION CONTROLLED BY INPUT VOLTAGE AND OUTPUT 1 VOLTAGE • RESET FUNCTION EXTERNALLY PROGRAMMABLE TIMING • RESET OUTPUT LEVEL RELATED TO OUTPUT 2 • OUTPUT TRANSISTORS SOA PROTECTION • SHORT CIRCUIT AND THERMAL OVERLOAD PROTECTION The L4904 is a monolithic low drop dual 5V regulator designed mainly for supplying microprocessor systems. Reset and data save functions during switch on/ off can be realized. • OUTPUT 2 INTERNALLY SWITCHED WITH ACTIVE DISCHARGING • LOW LEAKAGE CURRENT, LESS THAN 1t.tA AT OUTPUT 1 • LOW QUIESCENT CURRENT (INPUT 1) • INPUT OVERVOLTAGE PROTECTION UP TO 60V RESET OUTPUT HIGH Minidip Plastic ORDERING NUMBER: L4904 ABSOLUTE MAXIMUM RATINGS DC input voltage DC operating input voltage Transient input overvoltage It = 40ms) Output current Power dissipation at Tamb = 50°C Storage and junction temperature 24 20 60 internally limited 1 -40 to 150 V V V W °c BLOCK DIAGRAM L4904 Vi IO--I-+---T--{!R~EG~.~IJ--r-t~r-D Vol r:~=:-l-~~o RESET L':':'::':'_j--r-D T I MI NG 4 5- 9411 This is advanced information on a new product now in development or undergoing evaluation. Details are subject to change without notice. 511 12/86 CONNECTION DIAGRAM (Top view) INPUT 1 INPUT 2 GNO 4 7 OUTPUT 2 6 OUTPUT 5 N.C. RESET 5''''2 PIN FUNCTIONS NAME FUNCTION INPUT 1 Low quiescent current 50mA regulator input. 2 INPUT 2 100mA regulator input. 3 TIMING CAPACITOR If Reg. 2 is switched-ON the delay capacitor is charged with a 5IJ.A constant current. When Reg. 2 is switchedOFF the delay capacitor is discharged. 4 GND Common ground. 6 RESET OUTPUT When pin 3 reaches 5V the reset output is switched high. 5V Therefore tRD = Ct ( - - ) ; tRD (ms) = Ct (nF). 5IJ.A 7 OUTPUT 2 5V - 100mA regulator output. Enabled if Vo 1 > V RT and VIN 2 VIT' If Reg. 2 is switched-OFF the CO2 capacitor is discharged. 8 OUTPUT 1 5V - 50 rnA regulator output with low leakage in switchOFF condition. > THERMAL DATA RthJ-amb Thermal resistance junction-ambient max 513 100 ELECTRICAL CHARACTERISTICS (continued) Parameter Test Conditions VRT Reset threshold voltage VRTH Reset threshold hysteresis VRH Reset output voltage HIGH Min. Typ. Max. Unit V02-'>·15 4.9 V02-D.05 V 50 160 mV 4.12 V02 V 0.25 0.4 V 10 14 ms 20 I'S IR = 5ool'A V02- 1 = -5mA = 10nF 6 VRL Reset output voltage LOW 'R tRD Reset pu Ise delay Ct td Timing capacitor discharge time Ct= aVOI aT Thermal drift -20°C .. Tamb .. 140°C -0.8 0.3 +0.8 mvfc Thermal drift -20°C .. Tamb .. 140°C -0.8 0.3 +0.8 mvfc 54 84 aV02 aT SVR1 10nF Supply voltage rejection SVR2 Supply voltage rejection TJSD Thermal shut down 10 f = 100Hz VR = 0.5V = 50mA '0 = 100mA 50 dB 80 dB 150 °c * The dropout voltage is defined as the difference between the input and the output voltage when the output voltage is lowered of 25mV under constant output current condition. APPLICATION INFORMATION In power supplies for IlP systems it is necessary to provide power continuously to avoid loss of information in memories and in time of day clocks, or to save data when the primary supply is removed. The L4904 makes it very easy to supply such equipments; it provides two voltage regulators (booth 5V high preCision) with separ· ate inputs plus a reset output for the data save function. - an overload on the output 1 (VOl - a switch off (V ,N < V,T - V ,TH ); < V RT ); and they start again as before when the condition is removed. An overload on output 2 does not switch Reg. 2 (V02 - V R = V CEsat ; 102 = Isc2 ) and does not influence Reg. 1. The VOl output features: 5V internal reference without voltage divider between the output and the error comparator; CIRCUIT OPERATION (see Fig. 1) After switch on Reg. 1 saturates until VOl rises to the nominal value. very low drop series regulator element utilizing current mirrors; permit high output impedance and then very low leakage current error in power down condition. This output may therefore be used to supply circuits continuously, such as volatile RAMs, allowing the use of a back-up battery without a separation diode. The VOl regulator also features ,T When the input 2 reaches V and the output 1 is higher than VRT the output 2 (V02 ) switches on and the reset output (V R ) also goes high after a programmable time TRD (timing capacitor). V02 and VR are switched together at low level when one of the following conditions occurs: - an input overvoltage 515 APPLICATION SUGGESTIONS (continued) Application Circuits of a Microprocessor system (Fig. 2) or with data save battery (Fig. 3). The reset output provide delayed rising front at the turn-off of the regulator 2. Fig.2 IN1 REG.I BATTERY O.22~FI .I. 2 REG. 2 I~FI OTHER LO.GIC @SV 3 CT L4904 lOnF I 6 RESET OUT RESET 4 5- 9414 Fig. 3 INI Y 0,,", ± IN 2 I 2 I I L REG. 1 I I 8 ~ ]/..I 7 REG. 2 OUT I ILO I < I/..1A VOO • 4'P'± F ~l -==~ OUTZ :k I CMOS CLOCK VS8 BACKUP BATTERY VOO I tol0~F RESET ~P WITH BATTERY BACKUP RAM VOO 3 CTr lonFI J L4904 1 6 RESE TOUT 5-941511 517 RESET OTHER LOGIC @ 5V II. PRELIMINARY DATA VERY LOW DROP ADJUSTABLE REGULATOR • VERY LOW DROP VOLTAGE • ADJUSTABLE OUTPUT VOLTAGES FROM 1.25V TO 20V • 400mA OUTPUT CURRENT • LOW QUIESCENT CURRENT • OVERVOLTAGE AND REVERSE VOL~ AGE PROTECTION • +60/-60 TRANSIENT PEAK VOLTAGE • SHORT CI RCU IT PROTECTION WITH FOLDBACK CHARACTERISTICS • THERMAL SHUT-DOWN A foldback current limiter protects against load short circuits. The output voltage is adjustable through an external divider from 1.25V to 20V. The mini· mum operating input voltage is 5.2V. These regulators are designed for automotive, industrial and consumer applications where low consumption is particularly important. In battery backup and standby applications the low consumption of these devices extends bat· tery life. The L4920 and L4921 are adjustable voltage regulators with a very low voltage drop (O.4V typo at 0.4A), low quiescent current and com· prehensive on-chip protection. Minidip (4 + 4) Pentawatt® ORDERING NUMBERS: These devices are protected against load dump transients of ± 60V, input overvoltage, polarity reversal and over heating. L4920 L4921 BLOCK DIAGRAM 1 +_ ~PREREGULATOR .L BANDGAP REFERENCE AND ERROR hI-1 DUMP + Rl AI'rIFIER L-~--------~--+- I OUTPUT L .. __ ADJUST ~~--O LPROTECTIONJI-----...I~-------- I THERMAL PROTECTION II FOLDBACK CURRENT LIMITER I 11------' 1 R2 GND .'- 519 !I-7916/1 12/86 ELECTRICAL CHARACTERISTICS (For Vi = 14.4V Va = 5V; = 100~F; R2 Max. Unit Va+0.7 26 V 5.2 26 V 1.25 1.30 V lj = 25°C; C = 6.2KQ unless otherwise noted) Parameter Operating input voltage Vi Test Conditions Va ~ 4.5V 10 =400mA VREF" Vo < 4.5V 10 = 400mA Min. 1.20 Typ. VREF Reference voltlige 5.2V < Vi < 26V 10" 400mA (") I1Vo Line regulation Vo+1V ----4---+1--"--+-+--+-+--1----1--+---; Fig. 9 - Reference voltage (pin 10) vs. junction temperature 96 f--+_+---+-j-+-+--+_+-~ 9. 110 1\ .0 \ -10 10 100 11( 10K lOOK 1M t IHzl 10 Fig. 13 - Switching frequency vs. R2 (see test circuit) 15 20 25 Fig. 14 response 30 35 40 45 VI(Y) -25 0 25 50 75 100 115 ISO TjI"'C1 Fig. 15 - Load transient response Line transient G-60S0 t ( (KHz ) LalD C!RRE1NT , " "-" .. 100 (3.1.5nF .Vof--+-+-+----1--t--+--+-+-~ (mY) 50 11111 1111 I. 50 OUTPUT VOLTAGE CHANGE -or - = -- I--' I OUTPUT VOLTAGE CHANGE H~----il\t--r-'---,--'--'--+'_=___r_'_'__r-l---j -50 CJ -2.2"F' I. - -+-+--~-+-r-+_4--+----1~20 ( AI '" -50 f--+-+_+-+--+--+-----1\VH ---t------j 1- AVo (mV ) i' f-- +- -- f-- f-----'-- I t Cms) AI (K.D.) 549 05 1.5 t (ms) ~>'«"" • " ' , j ' ~ '" APPLICATION INFORMATION Fig. 25 - Typical application circuit L1 Vi 0--_---17 2 L4962 15 14 01 BVW98 4,5,12,13 11 10 Vo 150,uH 2x 220,uF C6 40Y C7 R4 C5 Cl 100J-'F 6lY Rl 4.7 K.n. GNO GNO s- 9340 C1' C6, C7: EKR (ROE) D1: BYW98 OR VISK340 (SCHOTTKY) SUGGESTED INDUCTORS (L1): MAGNETICS 58120 - A2MPP - 45 TURNS - WIRE GAUGE O.8mm (20AWG) COGEMA 946043 OR U15, GUP15, 60 TURNS lmm, AIR GAP O.8mm (20AWG) - COGEMA969051 Fig. 26 - p.e. board and component layout of the circuit of Fig. 25 (1 : 1 scale) Resistor valu. for stand ant output 7 voltages 551 Vo RS R7 12V 15V 18V 24V 4.7Kn 4.7Kn 4.7Kn 4.7Kn 6.2Kn 9.1Kn 12Kn 18Kn APPLICATION INFORMATION (continued) Fig. 29 - DC-DC converter 5.1 V/4A, ± 12V/1 A. A suggestion how to synchronize a negative output 150}JH L4962 +12V11A L1 BYW98 2 x220fF _~OV EKR 6.2 K n. 4.7K 11. L---~~~-r----------------------~~------~----------~~GNO 120pF L4962 L3 BVW98 2x220"F 40Y EKR 1500"F EYF 5-934"2 L1, L3 = COGEMA946043 (969061) L2 =COGEMA 946044 (946046) Fig. 30 - In multiple supplies several L4962s can be synchronized as shown Fig. 31 - Preregulator for distributed supplies L4962 10-40V V, 14 ,, L4962 ,I L __ * L2 and C2 are necessary to reduce the switching frequency spikes when linear regulators are remote from L4962 553 SOLENOID CONTROLLER • DRIVES ONE OR TWO EXTERNAL DARL1NGTONS • DUAL AND SINGLE LEVEL CURRENT CONTROL match the requirements of the load and it allows both simple and two level current control Moreover, the drive waveshape can be adjusted by external components. Other features of the device include thermal shutdown, a supply voltage range of 4.75-46V and TTL-compatible inputs. • SWITCHMODE CURRENT REGULATION • ADJUSTABLE PEAK DURATION The L5832 is supplied in a 12 + 2 + 2 - lead Powerdip package which uses the four center pins to conduct heat to the PC board copper. • WIDE SUPPLY RANGE (4.75-46V) • TTL-COMPATIBLE LOGIC INPUTS • THERMAL PROTECTION The L5832 Solenoid Controller is designed for use with one or two external darlington transistors in solenoid and relay driving applications. The device is controlled by two logic inputs and features switchmode regulation of the load current. A key feature of the L5832 is flexibility. It can be used with a variety of darlingtons to Powerdip 12 + 2 + 2 ORDERING NUMBER: L5832 ABSOLUTE MAXIMUM RATINGS 46 60 DC Supply voltage (Positive transient voltage at pin 8) Enable input voltage (pin 11) I nput voltage (pin 10) External reference voltage (pin 2) Power dissipation (T case = 80°C) Storage and junction temperature 7 7 2 5 -40 to 150 V V V V V W °C APPLICATION CIRCUIT USING ONE DARLINGTON Vee .5V';'45 r---O-----------. _l, i : 5K MSOK li 'r' , V,N t----o--._---I10 ,, I I *39V 4.7 I' Kll R2 11 I ,I, GND L__ ~-+-~--~-~-~-~-----~ 5-5986 555 12/86 PIN FUNCTIONS NAME FUNCTION NC Not connected. Must be left open circuit . HOLDING CURRENT CONTROL A voltage applied to this pin sets the holding current level. If left open circuit an internal 75 mV reference is used and Ih = I p /6. 3 SENSING Connection for load current sense resistor. Value sets the maximum load current. Ip = 0.45/R s . 4 GROUND Ground connection. With pins 5, 12 and 13 conducts heat to printed circuit board copper. 5 GROUND See pin 4. 6 C1 A capacitor connected between this pin and ground sets the duration of the current peak (t2 in fig. 3). If left open, the switchmode control of the peak is suppressed. If grounded, the current does not fall to the holding level. 7 DISCHARGE TIME CONSTANT A capacitor connected between this pin and ground sets the duration of tOff (fig. 3). If grounded, switchmode control is suppressed. 8 PNP DRIVING OUTPUT Current drive output for external PNP darlington (for recirculation). 1=35 I ref - 9 REFERENCE VOLTAGE A resistor connected between th is pin and ground sets the internal current reference, , ref . The recommended value is 1.2 kn, giving ' ref = 1 rnA. 10 INPUT TTL-compatible input. A high level on this pin activates the output, driving the load. 11 INHIBIT TTL-compatible inhibit input. A high level on this input disables the output stages and logic circuitry, irrespective of the state of pin 10. 12 GROUND See pin 4. 13 GROUND See pin 4. 14 SUPPLY VOLTAGE Supply voltage input. 15 NPN DRIVING OUTPUT Current drive for external NPN darlington (in series with the load). I = 100 ' ref . 16 INTERNAL CLAMPING Internal zener clamp available for fast turnoff. N° 2 . '\ 557 APPLICATION INFORMATION The L5832 solenoid controller is intended for use with one or two external darlington transistors to drive inductive loads such as solenoids, relays, electric valves and DC motors. Controlled by a logic input and an inhibit input (both TTL compatible), the device drives the external darlington(s) to produce a load current waveform as shown in figure 3. This basic waveform shows that the device produces an initial current peak followed by a lower holding current. Both the peak and holding current levels are regulated by the L5832's switchmode circuitry. The duration of the peak, the peak current level and holding current level can all be adjusted by external components. Moreover, by omitting C1, C2 or both it is possible to realize single-level current control, a transitory peak followed by a regulated holding current or a simple peak (figure 1). Fig. 1 - Components connected to pins 6 and 7 determine the load current waveshape COMPONENTS ON PINS6AND7 H C1 I 7 ~6002 I H·I ~-600611 LOAD CURRENT WAVEFORM C2 cz 559 Fig. 3 - Waveforms of the typical application circuit of fig. 2. '~~T 1-+----+:----------'--- CURRENT (:~) I I ton toff -~----~ ... ~ II II V, ~~~~~~IgR (INTERNAL) 1--.----+-'""1J..,-t1 450:" I 15 mV I J I I 'I I 'I The discharge time constant (toff in figure 3) is set by a capacitor between pin 7 and ground and is found from: toff = 12C2 ~ The tOff and ton times are also related to the current ripple, /:;1: t off- where L/:;I --off V and ton = L/:;I VOff = Vdiode + V CEQ1 + RL IL Von = Vs - V CEQ2 - V RS - RL IL L = load inductance R L = load resistance /:; I = load current ripple. Note that toff is the same for both the peak and holding currents. 561 Fig. 6 - Switch mode control of the current can be suppressed entirely by leaving pin 6 open and ground· ing pin 7. The peak current is still controlled. LOAD'LI CURRENT~ 'NPUT V,nj 10 (A) Q1 Q2 4 BDX54 BDX53 8 BDW94 BDW93 10 BDV64 BDV65 INHIBIT ~: ~ , I t . t For fast turnoff an internal zener clamp is available on pin 16. This is used with an external divider, R8 R9, as shown in figure 2. Suitable values can be found from: 15V + V BEQ2 + VRsense VCQ2 ~ Vp;n 16 • R9 + R8 R8 (V CQ2 is the voltage at the collector of Q2). To ensure stability, a small capacitor (about 200 pF) must be connected between the base and collector of Q2 when pin 16 is used. For the application circuit of figure 7 toff = 12C2/1,ef, as before, and the current ripple is given by: toff = - L R In (lLP-l:.I)· RL +VL I LP ' RL +VL where V L is the voltage across the inductor during recirculation. Note that if the load is a motor V L = Eg + V D. 'S-58B811 563 Fig. 8 - P.C. board and component layout of the circuit of fig. 7 (1: 1 scale) Cs-oln vee GND Fig.9 - Application circuit showing how two separate supplies can be used. +Ys LOAO 5V~r------------- __, D6 10 R3 L5832 IS IKa 11 R2 lOK,Q CI GNDo---~--~~ C2 __-+__-+__~__~________~ C,-598411 565 Rl1 ADVANCE DATA 100V-1A, QUAD DMOS POWER SWITCH The L6100, L6101 and L6102 are DMOS quad transistor array realized with a new process called Multipower-BCD which allows the integration of multiple isolated DMOS transistors - plus bipolar linear and CMOS logic circuits on a single chip. Each of the four power DMOS transistors is a parallel combination of one thousand elementary cells with a packing density in excess of 1600 cells/mm 2 • The device is assembled in three package: 12+3+3 lead powerdip; ll-lead Multiwatt® and 15-lead Multiwatt®. •• Multiwatt-11 L6101 Multiwatt-15 L6102 ABSOLUTE MAXIMUM RATINGS Drain-source voltage Drain-gate voltage (RGS = 14KD) Gate-source voltage Drain current - DC'operation - Pulsed (300Jls, 1% duty cycle) Storage and junction temperature range 100 100 + 14 to -0.6 V V V 1 2.5 -40 to + 150 A A °c SCHEMATIC DIAGRAM This is advanced information on a new product now in development or undergoing evaluation. Details are subject to change without notice. 567 12/86 ELECTRICAL CHARACTERISTICS (Tease = 25°C unless otherwise specified) Parameter BVOSS Drain-source breakdown voltage Test Conditions Min. = lmA = OV 100 = lmA = Vos 2 @ 10 VGS '\(C316 (TH) Threshold voltage @ 10 VGS IGSS Gate-source leakage @ VGSS Ros (ON) Static drain-source on-state resistance @ VGS 10 = = Typ. Max. V 4 V 1 /lA 1.2 n 10V = 10V lA Fig. 2 - Normalized ON-reo sistance vs. temperature 6-6090 Fig. 1 - Saturation charac· teristics 6-6091 RD S ID (A I 10~ ~ / V " I~ ~ l.- I-- ~ ~~ I",!/ ~ ~ ..... 1.5 YGs a10V 10 "O.5A 6V I~ ~ ~ !iiIi" v ... ./ V- 1/ 5V O. 5 V =IoV I~ 4 -100 Vos(V) -50 50 100 T j ("C) Fig. 4 - Capacitance vs. drain to source voltage Fig. 3 - Transconductance vs. drain current 6-'092 -6091 (p Fl I 0 Tj=-Sst J.--- /'" 5 c::~ ! :;7" T7) 240 25"t lOD 160 150"<: 80 W r\ \ \. I-- \. "- 569 - CiSS c ... ens 16 Unit 24 32 Vos(Y) lB. ADVANCE DATA 1.5A DMOS FULL BRIDGE DRIVER POWER SUPPLY VOLTAGE UP TO • TOTAL DC CURRENT UP TO 1.5A • LOW SATURATION VOLTAGE • LOW POWER DISSIPATION • NO CROSS CONDUCTION • • TTL COMPATIBLE INPUTS • OVERTEMPERATURE PROTECTION 52V The L6202 is assembled in a Powerdip 12+3+3 package an 18-lead DIP using the six center pins to conduct heat to the PCB. Thanks to the very high efficiency of the DMOS output stage no external heatsink is necessary, even when operating at the full rated current and Voltage. Realized with mixed bipolar/CMOS/DMOS technology, the L6202 is a full bridge driver for motor control applications. Delivering up to 1.5A output current at motor supply voltages up to 52V, the device uses DMOS output transistors to obtain very high efficiency and fast switching speed. Powerdip 12 + 3 + 3 Each channel (half-bridge) of the device is controlled by a separate logic input, while a common enable input controls both channels. All inputs are TTL, CMOS and J.lC-compatible. ORDERING NUMBER: L6202 BLOCK DIAGRAM OUT 1 OUl2 o ceOOT 2 18/------. 4,5,6,13,14,15 5"9392 Note: suggested value for GBOOT 1,2: 10nF This is advanced information on a new product now in development or undergoing evaluation. Details are subject to change without notice. 571 12/86 PIN FUNCTIONS NAME FUNCTION SENSE A resistance Rsense. connected to this pin. allows motor current control. 2 ENABLE Enable Input. A logic low level on this pin switches off the DMOS POWE R transistors. 3 NOT CONNECTED 4 GROUND Common ground terminal. 5 GROUND Common ground terminal. 6 GROUND Common ground terminal. 7 NOT CONNECTED 8 OUT2 Output of the half bridge. 9 Vs Supply voltage. 10 OUT 1 Output of the half bridge. 11 BOOT 1 A capacitor CBOOT 1. connected to this terminal allows the upper DMOS transistor driving for high switching frequencies. 12 IN 1 Input from the controller device. 13 GND Common ground terminal. 14 GND Common ground terminal 15 GND Common ground terminal. 16 IN 2 Input from the controller device. 17 BOOT 2 A capacitor CeOOT 2. connected to this terminal. allow the upper DMOS transistor driving for high switching frequencies. 18 Vref I nternal reference voltage. 573 In the boostrap circuit the external Ca capacitors are charged to a voltage of about 10V when the upper power transistor is OFF and the lower one is ON. To guarantee efficient driving of the upper power transistor in the conduction condition the value of Cs must be greater than the value of the input capacitance, CIN , of the power transistor itself. Since the estimated value of the input capacity is about 1nF, Cs should be> = 10nF to guarantee correct operation. CIRCUIT OPERATION The L6202 is a monolithic full bridge switching motor driver realized in the new MultipowerBCD technology which allows the integration of multiple, isolated DMOS power transistors plus mixed CMOS/bipolar control circuits. The power stage of the L6202 consists of four N-channel DMOS transistors with an Ros (ON) ~ O.3Q over whole current range. Each tran· sistor has an intrinsic drain-source diode. During recirculation the behaviour of these diodes depends on the operating mode. An ON-OFF synchronisation circuit provides a dead time (the period in which all four power transistors are OFF) of 40ns, sufficient to prevent simultaneous conduction with obvious advantages in terms of power dissipation and of spurious signals on the ground and in the sensing resistors. When one of the POWE R DMOS transistor is ON it behaves almost symmetrically in terms of current - like, in fact, a resistor with the value Ros (ON) in parallel with the drain-source diode. A thermal protection circuit has been included that will disable the device if the junction temperature reaches 150°C. When the temperature has fallen to a safe value the device restarts under the control of the input and enable signals. Fig. 1 - Intrinsic structures in the POWER DMOS transistors Vs During recirculation with the ENABLE input high, the voltage drop across the transistor is Ros (ON) X IL for voltages less than O.7V and is clamped at a voltage depending on the characteristics of the diode for greater voltages. When the ENABLE input is low, the POWER MOS is OFF and the diode carry the whole recirculation. 0-----1 Although the device guarantees the absence of cross-conduction, the presence of the intrinsic diodes in the POWE R DMOS structure causes the generation of current spikes on the sensing terminals due to charge-discharge phenomena in the capacitors C1 & C2 associated with the drain source junctions (Fig. 1). When the output switches from high to low a current spike is generated associated with the capacitor C1. On the low-to-high transition a spike ot the same polarity is generated by C2, preceded by a spike of the opposite polarity due to the charging of the input capacity of the lower POWE R DMOS transistor. (Fig.2) C1 You! ~n C2 5- 9/025 Fig. 2 - Current typical spikes on the sensing pin To ensure that the POWER DMOS transistors are driven correctly a gate-source voltage of about 10V must be guaranteed for all of the N-channel DMOS transistors. While there is no problem in driving the lower POWER DMOS devices (their source terminals are referred to ground) it is necessary to provide a gate voltage higher than the positive supply for the upper transistors because they have the drain connected to the supply itself. You! VS=42V Ip ,O.5A T=100ns This obtained by a system that combines a charge pump circuit, which assures correct DC operation, with a boostrapping technique suitable for high switching frequencies. lsense ~-9426 575 Fig. 7 - Bidirectional DC motor control ,N 1 12 "---<-_--r, /,l--',,'-,-O-n , N 1 EN L6202 TO CONT~OL CIRCUIT INPUTS VEN = H FUNCTION IN1 = H IN2 = L Turn r;ght IN1 = L IN2 = H Turn left IN1 = IN2 IN1 = X VEN = L L Low H High Fast motor stop IN1 = IN2 Free running motor stop X = Don't care Fig. 8 - Application circuit 22Kn 12 10 18 IO. 22 ,uF L297 10 L6202 11 17 ,. 10 1,,5,6,13,14,15 CONTROL SYNC HOME 577 :r O. 2Z ,uF lIB. ADVANCE DATA 3A DMOS FULL BRIDGE DRIVER SUPPLY VOLTAGE UP TO • OPERATING 52V DC CURRENT UP TO 3A • TOTAL SATURATION VOLTAGE • LOW LOW POWER DISSIPATION • NO CROSS CONDUCTION • TTL COMPATIBLE INPUTS • OVER TEMPERATURE PROTECTION • Each channel (half-bridge) of the device is controlled by a separate logic input, while a common enable input controls both channels. All inputs are TTL, CMOS and ~C-compatible. The L6203 is assembled in a 11-lead Multiwatt® package. Realized with mixed bipolar/CMOS/DMOS technology, the L6203 is a full bridge driver for motor control applications. Delivering up to 3A output current at motor supply voltages up to 52V, the device uses DMOS output transistors to obtain very high efficiency and fast switching speed. Multiwatt-11 ORDERING NUMBER: L6203 BLOCK DIAGRAM OUT 1 OUT2 ENABLE .........P----t"""" 11 GND '51-9520 (*) Suggested value for CaoOTl and CaOOT2: 10nF This is advanced information on a new product now in development or undergoing evaluation. Details are subject to change without notice. 579 12/86 PIN FUNCTIONS NAME OUT 2 2 FUNCTION Output of the half bridge. Supply voltage. 3 OUT 1 Output of the half bridge. 4 BOOT. 1 A capacitor CS1' connected to this terminal allows the upper DMOS transistor driving for high switching frequencies. 5 IN 1 Input from the controller device. 6 GND Common ground terminal. 7 IN 2 Input from the controller device. 8 BOOT. 2 A capacitor CS2 , connected to this terminal allows the upper DMOS transistor driving for high switching' frequencies. 9 V REF Internal reference voltage. 10 SENSE A resistance RSENSE, connected to this terminal, allows motor current control. 11 ENABLE Enable input. A logic low level on this pin switches off the DMOS power transistors. 581 CIRCUIT OPERATION The L6203 is a monolithic full bridge switching motor driver realized in the new MultipowerBCD technology which allows the integration of multiple, isolated DMOS power transistors plus mixed CMOS/bipolar control circuits. The power stage of the L6203 consists of four N-channel DMOS transistors with an Res (ONI ~ 0.3Q over the whole current rimge. Each transistor has an intrinsic drain source diode. During recirculation the behaviour of these diodes depends on the operating mode. lower one is ON. To guarantee efficient driving of the upper power transistor in the conduction condition, the value of C B must be greater than the value of the input capacitance, CIN, of the power transistor itself. Since the estimated value of the input capacity is about 1nF, CB should be > = 10nF to guarantee correct operation. An ON-OFF synchronization circuit provides a dead time (the period in which all four power transistors are OFF) of 4Ons, sufficient to prevent simultaneous conduction with obvious advantages in terms of power dissipation and of spurious signals on the ground and in the sensing resistors. A thermal protection circuit has been included that will disable the ~evice if the junction temperature reaches 150 C. When the temperature has fallen to a safe value the device restarts under the control of the input and enable signals. When one of the POWE R DMOS transistors is ON it bahaves almost symmetrically in terms of current like, in fact, a resistor with the value Res (ON) in parallel with the drain-source diode. During recirculation with the ENABLE input high, the voltage drop across the transistor is Res (ON) x IL for voltages less than 0.7V and is clamped at a voltage depending on the characteristics of the diode for greater voltages. When the enable input is low, the POWER MOS is off and the diode carry the whole recirculation. Although the device guarantees the absence of cross-conduction, the presence of the intrinsic diodes in the POWE R MOS structure causes the generation of current spikes on the sensing pin due to charge-discharge phenomena in the reverse capacitor, C1 & C2 associated with the drain-source junctions (Fig. 1). When the output switches from high to low, a current spike is generated associated with the capacitor Cl. On the low-to-high transition, a spike of the same polarity is generated by C2, preceded by a spike of the opposite polarity due to the charging of the input capacity of the lower POWE R DMOS transistor (Fig. 2). Fig. 1 - Intrinsic structures in the POWER DMOS transistors v. 0---1 Cl Vout J:}n cz 5-9£25 To ensure that the POWE R DMOS transistors are driven correctly a gate-source voltage of about 10V must be guaranteed for all of the N-channel DMOS transistors. While there is no problem in driving the lower POWER DMOS devices (their source terminals are referred to ground) it is necessary to provide a gate voltage higher than the positive supply for the upper transistors because they have the drain connected to the supply itself. Fig. 2 - Typical current spikes on the sensing pin Vout VS=4ZV lp.o.~A T=100ns This is obtained by a system that combines a in charge pump circuit, which assures correct DC operation, with a boostrapping technique suitable for high switching frequencies. In the boostrap circuit the external CB capacitors are charged to a voltage of about 10V w hen the upper power transistor is OFF and the I I I Isense " i ~ T \J J,. T S-9·1.26 583 Fig, 7 - Bidirectionale DC motor control n '0 ~ L IN 1 /1--1--0 0--1--1""-- EN " L6203 TO CONTROL CIRCUIT ;UB O.ZIl Rs FUNCTION INPUTS V EN = H IN1 = H IN2 = L Turn right IN1 = L IN2 = H Turn left IN1 = IN2 VEN = L L= Low IN 2 IN1 = X Fast motor stop IN1 = IN2 H = High Free running motor stop X = Don't care Fig, 8 - Application circuit 'Vs 5V 18nF CB' 01 22Ke. JJnF::J: C 11 GNO L6203 02 IBnF 10 16 CB2 12 CW/CWW :r. INHl O.22,uF 14 "51 L297 13 '0 L6203 iNH2 11 :r::: O.2Z~F 5-9!>25 CONTROL 585 lB. ADVANCE DATA DUAL FULL BRIDGE DRIVER • emitters of the lower transistors of each bridge are connected togheter and the corresponding external terminal can be used for the connection of an external sensing resistor. An additional supply input is proliided so that the logic works at a lower voltage. POWER SUPPLY VOLTAGE UP TO 46V • LOW SATURATION VOLTAGE • OVERTEMPERATURE PROTECTION • LOGIC "0" INPUT VOLTAGE UP TO 1.5V (HIGH NOISE IMMUNITY) The L6207 is an integrated monolithic circuit in a 15-lead multiwatt package. It is a high current dual full-bridge driver designed to accept standard TTL logic levels and drive inductive load such as relays, solenoids, DC and stepper motors. Multiwatt 15 Two inhibit inputs are provided to disable the device independently of the input signals. The ORDERING NUMBER: L6207 BLOCK DIAGRAM DUll OUT3 0012 OUTO 'Iss Inl 12 InO In2 10 In3 EnA II EnB SENSE B SENSE A This is advanced information on a new product now in development or undergoing evaluation. Details are subject to change without notice. 587 12/86 Fig. 1 - Switching times test circuit Fig. la - Source current delay times vs. input chopper +---..-----------,.--- Imax(1.25A) 90~. - S ~9302 ~-930J note: For INPUT chopper, set EN =H Fig. 2 - Switching time test circuits VSS=5V Fig. 2a - Sink current delay times vs. input chopper VS·42V Imax(1.25AI +--~----------:7'--- 90'/. - VI (4V) so·/. note: For INPUT chopper, set EN = H 589 ELECTRICAL CHARACTERISTICS (continued) Parameter Test Conditions Min. Typ. Max. Unit T5 (VI) Sink current turn-off delay 0.5 VI to 0.9 IL ("0) 0.7 ILs T6 (VI) Sink current fall time 0.9 IL to 0.1 IL ('.0) 0.2 ILs Sink current turn on delay 0.5 VI to O.lIL ( ) 1.5 ILs T8 (VI) Sink current rise time 0.1 IL to 0.9 IL ( ) 0.2 ILs fc Commutation frequency IL = 1.25A n (VI) ... ... (**) See (*) Sensing voltage can be -lV for t < 501Ls; in steady state Vsens min> -0.5V; (1) The value of the current is related to only one channel • The correct sequence for power on is: 1. Vss ON with EN = L for power off is: 2. Vs ON 3. EN = H Fig.3 - Bidirectional DC motor control 'Vs ~ D' D3 D '2 '-------4----+'''''-oVinh TO CONTROL CIRCUIT 01 TO 04:1" HIGH~SPEEO DIODE TRUTH TABLE INPUTS VEN = H FUNCTION C = H D = L Turn right C = L D = H Turn left C = D VEN = L L = Low C = X H High Fast motor stop D = X X 591 Free running motor stop Don't care 25 40 fig. 1a; ("0) See fig. 2a 1. EN = L 2. Vs ON 3. Vss OFF KHz ADVANCE DATA 3A FULL BRIDGE DRIVER WITH DIODES • SUPPLY VOLTAGE UP TO 46V • OUTPUT CURRENT UP TO 3A (4A PEAK) • SEPARATE CONNECTIONS FOR SUPPLIES AND DIODES FOR An enable input allows all four transistors of the bridge to be switched off independently of the input commands. Each half bridge can be connected to an external sense resistor and have a separate high voltage supply. EXTERNAL SENSE • CONNECTION RESISTOR • LOW SATURATION VOLTAGE (3.5V TYP AT 3A) • THERMAL SHUT DOWN WITH HYSTERESIS • J.!P COMPATIBLE LOGIC INPUTS W'TH HIGH NOISE IMMUNITY An additional supply input is provided so that the logic can operate at a lower voltage, reducing dissipation. • LOW LEAKAGE FAST RECOVERY DIODES The device is equipped with a thermal protection which, switches off the input and output stages when the temperature reaches 150°C and switches on with hysteresis when the temperature decreases. • NO CURRENT FROM HIGH VOLTAGE SUPPLIES WHEN ENABLE PIN IS LOW Another important feature speed (less than 1.5J.!s). is the switching The L6209 is supplied in a 15-lead Multiwatt@ package. The L6209 is a high voltage, high current fullbridge driver with internal fast recovery diodes. The cathodes of the upper recirculation diodes and the anodes of the lower ones are externally available to allow flexibility in application. Multiwatt-15 The device is designed to accept standard TTL logic levels and drive inductive loads such as relays, solenoids, DC motors and stepping motors. ORDER ING NUMBER: L6209 BLOCK DIAGRAM Vss 13 12 10 15 SENSEI Oll Dll !N2 14 SENSE2 This is advanced information on a new product now in development or undergoing evaluation. Details are subject to change without notice. 593 12/86 Fig. 1 - Switching times test circuits Fig. 1a - Source current delay times vs. input chopper INPUT Imax(lA) -I---~----------______- - - ENABLE ~-929' Note: For INPUT chopper, set EN = H 5-9293 Fig. 2 - Switching times test circuits Fig.2a - Sink current delay times vs. input chopper IL Imax(lA) -1---__- - - - - - - - - - - " . . - - gO',. - Vi (5V) Note: For INPUT chopper, set EN =H SO·/. 50-9294 Fig. 3 - Switching times test circuits Fig.3a - Source current delay times vs. enable chopper. IL Imax(3A) -j....--__----------~--- 50-929' Note: For enable chopper in this configuration, set, INPUT = H 50-9295 595 ELECTRICAL CHARACTERISTICS (continued) Parameter VCE sat (Ll Saturation voltage Total drop VCEsat Diode forward voltage drop VF Test Conditions Min. Typ. Max. IL = IL = 3A IL = lA 2.1 3 IL = 3A 3.5 4.5 10 = 10 = lA Unit 1 V V lA 1 3A 1.5 V trr Diode reverse recovery time If = lA IRM = 2.5A tfr Diode forward recovery time Tl (VIN) dlf/dt = -50A/JJs V R = 42V 100 ns dlf/dt = l00A/lls If = lA Measured at VF = lV 100 ns Source current turn-off delay 0.5 Vi to 0.9 IL (2) 750 ns T2 (VIN) Source current fall time 0.9 IL to 0.1 IL (2) 430 ns T3 (VIN) Source current turn-on delay 0.5 VI to 0.1 IL (2) 1.1 IlS T4 (VIN) Source current rise time 0.1 IL to 0.9 IL (2) 500 ns T5 (VIN) Sink current turn-off delay 0.5 VI to 0.9 IL (3) 700 ns T6 (VIN) Sink current fall time 0.9 IL to 0.1 IL (3) 500 ns T7 (VIN) Sink current turn-on delay 0.5 Vi to 0.1 IL (3) 950 ns T8 (VIN) Sink current rise time 0.1 IL to 0.9 IL (3) 400 ns T9 (V IN ) Source current turn-off delay 0.5 VI to 0.9 IL (4) 450 ns Tl0 (VIN) Source current fall time 0.9 IL to 0.1 IL (4) 250 ns Tll (VIN) Source current turn-on delay 0.5 VI to 0.1 IL (4) 550 ns T12 (V IN ) Source current rise time 0.1 IL to 0.9 IL (4) 250 ns T13 (VIN) Sink current turn-off delay 0.5 VI to 0.9 IL (5) 350 ns T14 (VIN) Sink current fall time 0.9 IL to 0.1 IL (5) 200 ns T15 (VIN) Sink current turn-on delay 0.5 Vi to 0.1 IL (5) 800 ns T16 (VIN) Sink current rise time 0.1 IL to 0.9 IL (5) 200 fc Com mutation frequency IL NOTE: (1) (2) (3) (4) (5) = 35 3A Sensing voltage can be -lV for t .;;; 501lS; in steady state V sens min .. -0.5V See fig. la. (INPUT chopper) See fig. 2a. (I NPUT chopper) See fig. 3a. (ENABLE chopper) See fig. 4a. (ENABLE chopper) 597 ns 60 KHz <;~;\~~I~]1~:t~, ADVANCE DATA DUAL SCHOTTKY OF DIODE • MONOLITHIC ARRAY SCHOTTKY DIODES • HIGH EFFICIENCY • 4A PEAK CURRENT • LOW FORWARD VOLTAGE • FAST RECOVERY TIME • TWO SEPARATED DIODE BRIDGES BRIDGE EIGHT due to low forward voltage drop and fast reverse recovery time, are required. The L6210 is available in a 16 Pin Powerdip Package (12+2+2) designed for the 0 to 70°C ambient temperature range. The L6210 is a monolithic IC containing eight Schottky diodes arranged as two separated diode bridges. Powerdip 12 + 2 (V6P2) +2 This diodes connection makes this device versatile in many applications. They are used particular in bipolar stepper motor applications, where high efficient operation, ORDERING NUMBER: L6210 ABSOLUTE MAXIMUM RATINGS 2 50 Repetitive forward current peak Peak reverse voltage (per diode) Operating ambient temperature Storage temperature range 70 -55 to 150 BLOCK DIAGRAM 16,9.(') (). 1.8 ~ ~ 0 ~~ ~~ ().2 ~~ 15 10 ().7 ~ ~~ ~~ .il ~~ 11.14 (). 3,6 ~ 1. S-9320/1 4,5,12,13 This is advanced information on a new product now in development or undergoing evaluation. Details are subject to change without notice. 599 12/86 Fig. 2 - Forward voltage vs. current Fig. 1 - Reverse current vs. voltage ld tAl ....::i ~~ T) ",lZS'C fj=75'C, 0.3 !10-1 Ti",25'C t----t-- 0.1 "",,.C-V), 1/1 06 20 0.6 MOUNTING INSTRUCTIONS During soldering the pin temperature must not exceed 260°C and the soldering time must not be longer then 12s. The external heatsink or printed circuit copper area must be connected to electrical ground. The RthJ-amb of the L6210 can be reduced by soldering the GND pins to a suitable copper area of the printed circuit board as shown in figure 3 or to an external heatsink (Figure 4). Fig. 3 - Example of P.C. board copper area which is used as heatsink Fig. 4 - Example of an external heatsink P.C.BOARD 601 II. ADVANCE DATA HIGH CURRENT SOLENOID DRIVER • HIGH VOLTAGE OPERATION (UP TO 50V) • HIGH OUTPUT CURRENT CAPABILITY (UP TO 6A) • LOW SATURATION VOLTAGE such as hammer driving in printers and electronic typewriters. Power dissipation is reduced by efficient switch-mode operation. An extra feature of the L6212 is a latched diagnostic output which indicates when the output is short circuit. The L6212 is supplied in an 15-lead Multiwatt plastic power package. • TTL-COMPATIBLE INPUT • OUTPUT SHORT CIRCUIT PROTECTION (TO GROUND, TO SUPPLY AND ACROSS THE LOAD) • THERMAL SHUTDOWN • OVERDRIVING PROTECTION • Multiwatt-15 LATCHED DIAGNOSTIC OUTPUT The L6212 is a monolithic switch-mode solenoid driver designed for fast, high-current applications ORDERING NUMBER: L6212 BLOCK DIAGRAM OIAG. OUT +Vss +Vs C1 5-9300 This is advanced information on a new product now in development or undergoing evaluation. Details are subject to change without notice. 603 12/86 ELECTRICAL CHARACTERISTICS (Refer to the test circuit, V. = 37V, Vss = 5V, Tamb 25°C, unless otherwise specified) Parameter V. Power supply voltage (Pin 1) Id Quiescent drain current V" Logic supply voltage (Pin 6) Iss Quiescent logic supply current Test Conditions Min. 12 V EN =H 20 Vi ;. 0.6V VEN = 4.5 V OIAG Input voltage (Pin 9) =L Operating output Max. Unit 46 V 30 mA 70 L DIAG Output at high impedance Vi Typ. mA 7 V 5 8 mA 10 100 p.A 0.6 V Non-operative output 0.45 V -2 -5 p.A p.A 0.8 V -100 100 .p.A 2.5 V V Ii Input current (Pin 9) Vi ;. 0.6V Vi" 0.45V VENABLE Enable input current (Pin 12) Low level High level IENABLE Enable input current V EN V EN Vsat H Source output saturation volt. Ip Vsat L Sink output saturation volt. lout = 5.5A 2.5 V.at H + V,at L Total satu ration voltage lout = 4.5 V Ileakage Output leakage current source PNP Vs = 45V V J .. 0.45V 2 mA Ileakage Output leakage current sink NPN V, = 45V Vi .. 0.45V 2 mA 0.4 V 10 p.A 10 1.5 p.A mA -0.3 2.4 =L =H VI Ve = 0.8V = 2.4V = 5.5A = 5.5A K On time limiter constant (') V EN V OIAG Diagnostic saturation voltage (Pin 7) IOIAG 120 IOJAG Diagnostic leakage current (Pin 7) VOI AG = 40V Vpin 10 OP AMP DC voltage gain V p in13 = 100 V pin 10 Ipin10 = lmA Ipin10 Vpln 10 V pin 10 = 4V = 2V L = 10mA 5 to 800mV Vpin 13 'sense Input bias current (Pin 13) Vsense Sensing voltage (Pin 14) (**) 4.5 Vg = V 13 = 0 V 13 = 0.9V V 1 -1 IJ.A 0.9 (*) After a time interval t max = KC 2 • the output stages are disabled. (.*) Allowed range of Vsense without the intervention of the short circuit protection. 605 V CIRCUIT OPERATION be chosen in the range 2.7 to 10nF for stability reasons of the op amp). The L6212 works as a transconductance amplifier: it can supply an output current directly proportional to an input voltage level (Vi)' Furthermore, it allows complete switching control of the output current waveform (see Fig. 1). After t 1 , the comparator switches again: the output is confirmed by the voltage on the noninverting input, which reaches Vi again (hysteresis). The following explanation refers to the Block Diagram, to Fig. 1 and to the typical application circuit of Fig. 2. Now the cycle starts again: t 2 , t4 and t6 have the same characteristics as t r, while t3 and t5 are similar to t 1 . The peak current Ip depends on Vi as shown in the typical transfer function of Fig. 3. The ton time is fixed by the width of the Enable input signal (TTL compatible): it is active low and enables the output stages "source" and "sink". At the end of ton, the load current Iload recirculates through Dl and D2, allowing fast current turn-off. It can be seen that for VI lower than 450mV the device is not operating. For Vi included between 450 and 600mV, the operation is not guaranteed. The rise time tr depends on the load characteristics, on VI and on the supply voltage value (Vs, pin 1). The other parts of the device have protection and diagnostic functions. At pin 4 is connected an external capacitor C2, charged at constant current when the Enable is low. During the ton time, Iload is converter into a voltage signal by means of the external sensing resistance Rs connected to pin 13. This signal, amplified by the op amp charges the external RC network at pin 10 (Rl, Cl). The voltage at this pin is sensed by the inverting input of a comparator. The voltage on the non-inverting input of this one is fixed by the external voltage Vi (pin 9). After a time interval equal to K • Cl (K is defined in the table of Electrical Characteristics and has the dimensions of [2) the output stages are switched off independently by the Input signal. This avoids the load being driven in conduction for an excessive period of time (overdriving protection) . After, t r , the comparator switches and the output stage "source" is switched off. The comparator output is confirmed by the voltage on the non-inverting input, which decreases of a constant fraction of Vi (1/10), allowing hysteresis operation. The current in the load now flows through D2. The action of this protection is shown in Fig. 1b. Note that the voltage ramp at pin 4 starts whenever the Enable signal becomes active (low state), regardless of the Input signal. To reset pin 4 and to restore the normal conditions, pin 12 must return high. This protection can be disabled by grounding pin 4. In order to keep constant the energy delivered to the load, when the supply voltage changes, it's possible to modify the output maximum peak current (Ip) by means the external voltage divider R2 and R3 which "senses" the supply voltage. Two cases are possible: the time constant of the recirculation phase is higher than Rl, Cl; the time constant is lower than R 1, Cl. In the first case, the voltage sensed on the non-inverting input of the comparator is just the value proportional to Iload' In the second case, when the current decreases too quickly, the comparator senses the voltage signal stored in the R 1, Cl network. Ip is given by : In the first case t1 depends on the load characteristics, while in the second case it depends only on the value of R 1, Cl. I In other words, R 1, Cl fixed the minimum value of t1 (t1 ;;' 1/10 Rl x Cl. Note that Cl should p Vi (R s + R2 + R3) - 5 Vs (R2 + Rs) = ---'--=------:::--=:c=-=-::..-----'=5 R3 Rs so the variation of Ip versus Vs is: 607 II. ADVANCE DATA STEPPER MOTOR DRIVER • BUILT-IN FAST RECOVERY DIODES The power section of the device is a dual HBridge drive with internal clamp diodes for current recirculation. To maintain the degree of accuracy required for micro-stepping, the motor current is internally sensed and compared to the output of the D/ A converter. • OUTPUT CURRENT DIGITALLY PROGRAMMABLE A monostable, programmed by and RC network sets the motor current decay time. • 6 BIT D/A CONVERTERS SET OUTPUT CURRENT The L6217 is supplied in a 44 pin PLCC with 11 of the 44 pins used for heatsinking. • THERMAL SHUTDOWN • MICROSTEPPING • BIPOLAR 400mA • LOW SATURATION VOLTAGE OUTPUT CURRENT UP TO The L6217 is a monolithic IC that controls and drives both phases of a Bipolar Stepper Motor with PWM control of the phase current. The output current level of each phase is programmed by a 6 bit D/A converter so that the device may be used in full-step, half-step and micro-step applications. The inputs for the D/A converters and the phase inputs to select the direction of current flow are latched to minimize the interface to a microprocessor. PLCC44 (Plastic Chip-Carrier) ORDERING NUMBER: L6217 BLOCK DIAGRAM TTL ~l INTERFACES TESTA PTA (WITH DELAY) PH OUTPUT Al 33 MB 05o-="tl-t----r-t o,o--"""N-f----.-+-l 03 36 l A T C H 02o-'-'N-f---r-t++-l E S 8 U F F E • Ii BIT OIA S 0' l B cc"'&-+----r+-f-++-l ooo"'N-f-...--f+-t++-l CSf"o-'-D-++I+t++I "__9."0_M~Dl r -_ _ _ _ _ _ _ _ _ _ _ _ "_-2-,O~. ~NonlPIN5J ~~-~I:~F':UT P18 RST t This is advanced information on a new product now in development or undergoing evaluation. Details are subject to change without notice. 609 12/86 PIN FUNCTION DESCRIPTION NAME FUNCTION Active low input resets the OfA latches to 0 and disables the output. 38,39 00- 05 Data inputs for the OfA converter. (DO = LSB) For a data input of 00, the corresponding outputs are held in the off state. 44 AlB Channel select for i~put data. Pin high. 33 PH Logic input selects direction of current flow in output bridge from A1 (B1) to A2 (B2) for PH = 1. 42 9 AlB selects channel A when Active low input latches input data (DO - 05 and PH) into input latch. MRST OL The capacitor on this pin programs the power on reset delay according to the formula: td = (0.35) (C) 106 Power-on reset circuit output. (Micro reset signal). This output remains low from power on until the delay capacitor has charged past the delay threshold. 10 PtA Pulse time A, an external parallel RC network tied to ground defines toff time for channel A. (tOff = 0.69 R2C2). 11 PtB Pulse time B, an external parallel RC network tied to ground defines toll time for channel B. (toff = 0.69 R3C3). 5 Vref1n Voltage applied to this point sets the reference for the Of A converter and threfore sets the maximum output current. (See equation 1, next two pages). 18 to 28 Gnd Ground connection and also conducts heat to the P.C. board. 40 GndO Pin must be connected to ground. 2 VS1 Logic supply voltage 32 VSP Motor supply voltage 611 ELECTRICAL CHARACTERISTICS (continued) Parameter Test Conditions MONOSTABLE tOff Cutoff time td Turn-off delay loff Output leakage current = 56KO = 820pF Rt Ct Data = 00 37 27 (Hex) J.LS 2 J.LS 100 J.LA RESET CIRCUITRY V th Reset threshold voltage 3.9 4.1 Reset threshold hysteresis 70 100 7 10 = 2.5V = 2.5V Iso Delay capacitor charging current Vc lsi Delay capacitor discharge current Vc Vdth V dhYS Delay threshold voltage 101 Output leakage current Vo V.at Output saturation of reset out 10 4.3 14 = 5V = 2mA J.LA mA 10 Hysteresis voltage on delay threshold V mV 3.25 3.5 70 100 3.75 V mV 200 J.LA 0.4 V SOURCE DIODE -TRANSISTOR PAIRS V.at Saturation voltage 10 = 400mA Vf Diode forward voltage 10 = 400mA SINK DIODE-TRANSISTOR PAIRS V sat Saturation voltage 10 = 400mA Vf Diode Forward voltage 10 = 400mA AC CHARACTERISTICS t. Set-up time 100 ns th Hold time 500 ns tw Minimum input pulse width 600 ns CIRCUIT OPERATION The current control section of the L6217 is a pulse width modulated control that senses the motor current. When the motor current reaches the peak programmed current the comparator will trigger the monostable turning off the upper transistors. After the toff time equal to 0.69 RC the upper drivers are enabled again. When the input data is 00, the output stages are disabled by internal logic so that the output current decays rapidly to zero. An internal generated lockout time avoids the use of an external RC network between the sensing resistor (RsA, R.B) and the corresponding input (V.A, V.B), by disabling the comparator sensing during the lockout time. This time is typically 2.5ms. The peak current is given by the equation: Vref 4.69 • D Rsense D 64 Input data (0 - 63) 613 Fig. 5 - Monostable voltage and motor current repetitive steps. Fig. 4 - Motor current (half step mode) Fig. 6 - Reset waveforms Vs ( min Vth Hmax Vth H ----~~~--~-=--:-:-:-:-:J~-:-tlHV~S~TIEaRE~S~laS~~~---- Vth Hmin RESET OUT : tD : r---1 5-9268 615 aB. ADVANCE DATA STEPPER MOTOR DRIVER • LOW SATURATION VOLTAGE • BUILT-IN FAST RECOVERY DIODES The power section of the device is a dual HBridge drive with internal clamp diodes for current recirculation. To maintain the degree of accuracy required for microstepping, the motor current is internally sensed and compared to the output of the 0/ A converter. • OUTPUT CURRENT DIGITALLY PROGRAMMABLE A monostable, programmed by and RC network sets the motor current decay time. • 7 BIT D/A CONVERTERS SET OUTPUT CURRENT The L6217 A is supplied in a 44 pin in PLCC with 11 of the 44 pins used for heatsinking. • THERMAL SHUTDOWN • MICROSTEPPING • BIPOLAR 400mA OUTPUT CURRENT UP TO The L6217 A is a monolithic IC that controls and drives both phases of a Bipolar Stepper Motor with PWM control of the phase current. The output current level of each phase is programmed by a 7 bit D/A converter so that the device may b~ used in full-step, half-step and micro-step applications. The inputs for the 0/ A converters and the phase inputs to select the direction of current flow are latched to minimize the interface to a microprocessor. PLCC 44 (Plastic Chip-Carrier) ORDERING NUMBER: L6217A BLOCK DIAGRAM TTL eL PTA INTERFACES (WITH DELAY) PH I.t 33 B D6o""N-+----.-I '{S]-t---.--H DS02-S 04 02 36 38 39 ffiO-CU+t-t+++-H-l STROBE~42U+t-t+++~-l cso"""'u+t-t++++-+-l AIB~D--H-t+++-H-1 TTl-l'l ~ I INTERFACES (NORMAL) R:n~1~ ______ ~~ L -_ _ _ _ _ _ _ _ _ _ _-~ This is advanced information on a new product now in development or undergoing evaluation. Details are subject to change without notice. 617 12/86 PIN FUNCTION DESCRIPTION NAME FUNCTION Active low input resets the D/A latches to 0 and disables the output. 40,34 DO- D6 Data inputs for the D/A converter. (DO = LSB) For a data input of 00, the corresponding outputs are held in the off state. 44 AlB Channel select for input data. Pin AlB selects channel A when high. 33 PH Logic input selects direction of current flow in output bridge fromA1 (B1) toA2 (B2) for PH = 1. 42 9 Active low input latches input data (DO - D5 and PH) into input latch. MRST DL The capacitor on this pin programs the power on reset delay according to the formula: td = (0.35) (C) 106 Power-on reset circuit output. (Micro reset signal). This output remains low from power on until the delay capacitor has charged past the delay threshold. 8 10 PtA Pulse time A, an external parallel RC network tied to ground defines toff time for channel A. (toff = 0.69 R2C2). 11 PtB Pulse time B, an external parallel RC network tied to ground defines toff time for channel B. (tOff = 0.69 R2C2) 5 Vrefln Voltage applied to this point sets the reference for the D/A converter and threfore sets the maximum output current. (See equation 1, next two pages). Gnd Ground connection and also conduct heat to the P.C. board. 2 VSI Logic supply voltage 32 VSP Motor supply voltage 16, 15 31,30 Out A1-A2' B1-B2 H-Bridge outputs. 18 to 28 619 ELECTRICAL CHARACTERISTICS (continued) Parameter Test Conditions MONOSTABLE Cutoff time toff td loff Rt = 56Kn = 820pF Max. Unit 37 p.s 2 100 p.s p.A 4.1 100 10 4.3 3.5 100 3.75 200 0.4 V mV p.A mA V mV p.A V 27 Ct Turn-off delay Output leakage current Typ. Min. Data = 00 (Hex) RESET CIRCUITRY Vth Reset threshold voltage Reset threshold hysteresis Delay capacitor charging current Iso Delay capacitor discharge current 151 Delay threshold voltage Vdth VdhyS Hysteresis voltage on delay threshold Output leakage current 101 Vsat Output saturation of reset out Vc Vc Vo 10 SOURCE DIODE-TRANSISTOR PAIRS Saturation voltage Diode forward voltage Vf rVsat SINK DIODE-TRANSISTOR PAIRS Saturation voltage Vsat Diode Forward voltage Vf r r = 2.5V = 2.5V 14 = 5V = 2mA = 400mA = 400mA I I 1.3 0.8 I 1.8 1.2 V V I 110 = 400mA 110 = 400mA I I I I I 1.1 0.6 1.5 1.0 V V I I 100 500 600 ns ns ns 110 110 r 3.9 70 7 10 3.25 70 I I AC CHARACTERISTICS Set-up time ts Hold time th Minimum input pulse width tw I I I I CIRCUIT OPERATION The current control section of the L6217 A is a pulse width modulated control that senses the motor current. When the motor current reaches the peak programmed current the comparator will trigger the monostable turning off the upper transistors. After the toff time equal to 0.69 RC the upper drivers are enabled again. When the input data is 00, the output stages are disabled by internal logic so that the output current decays rapidly to zero. An internal generated lockout time avoids the use of an external RC network between the sens· ing resistor (RsA, RsB) and the corresponding input (V5 A, VsB), by disabling the comparator sensing during the lockout time. This time is typically 2.5ps. The peak current is given by the equation: .-D 4.69 • Rsense o 128 Input data (0 - 7F H) 621 Fig. 4 - Motor current (half step model Fig. 5 - Monostable voltage and motor current for repetitive steps. Fig. 6 - Reset waveforms Vs \ min Vth Hmax Vth H 4.75V ----~-:~--~-~-:--:-:-:-:J~-:-~H!VS~T~E~R~E~S\~S~~~---- Vth Hmin RESET OUT to . r----i 5-9268 623 aB. ADVANCE DATA QUAD DARLINGTON SWITCHES of the four switches are commoned. Any number of inputs and outputs of the same device may be paralleled. • OUTPUT VOLTAGE TO 50V • OUTPUT CURRENT TO 1.8A • VERY LOW SATURATION VOLTAGE Two versions are available: the L6221 A mounted in a Powerdip 12+2+ 2 package and the L6221N mounted in a 15-lead Multiwatt package. • TTL COMPATIBLE INPUTS • 'INTEGRAL FAST RECIRCULATION DIODES The L6221 monolithic quad darlington switch is designed for high current. high voltage switch· ing applications. Each of the four switches is controlled by a logic input and all four are con· trolled by a common enable input. All inputs are TTL-compatible for direct connection to logic ci rcu its. Powerdip 12 + 2 (V6P2) Multiwatt 15 Each switch consists of an open-collector darling· ton transistor plus a fast diode for switching applications with inductive loads. The emitters +2 ORDERING NUMBER: L6221N L6221 A BLOCK DIAGRAMS • Vs • Vs 11 IN 1 r>-~--r_ r-~-_-+'-.,DOUT 1 INI n--"-I~-' ,-....,...-_-;-"--0 OUT 1 CLAMP A IN2 "-----'-'-'"-, IN 3 r-~-"""-+--- 300mvpp LOW LEVEL ANALOG HALL OUTPUT s- 9316 • This signal may require filtering if chopped mode drive scheme is used. 653 Fig. 5 - Phase Detector State Diagram RISING EDGE ON PHASE DETECTO) -INPUT (REfERENCEI RISING EDGE ON PH~E DETECTOR + INPUT (SENSE AMP) C • • OUTPUT • I ~V OUTpuT· 2.SV I OUTPUT. OV DIGITAl. LOCK fIIIDICATOR HIGH DURING STATES 1. 2. 6. AND 7 S-94ZI Fig. 6 - Suggested Loop Filter Configuration R1 ROM REF. UER R3 Vln R3 1 + S/wZ R1 1 + S/wP ~____- 0 R4 Goes to OV < 0 R4 Goes to 5.0V lB. ADVANCE DATA HAMMER SOLENOID CONTROLLER • DRIVES FOUR DARLINGTONS WITH UP TO 2.5mA DRIVE CURRENT • FEEDBACK LOOP LINGTON CURRENT • PRESETTABLE CONDUCTION TIME CONTROLS • LATCHED J,lC-COMPATIBLE INPUTS • DIAGNOSTIC CIRCUITRY Fault conditions may be detected thanks to diagnostic circuitry which allows the control micro to read (serially) the load current status of the external darlingtons. DAR- Assembled in a 20-pin DIP package, the L6503 operates on a single 5V supply and is suitable for computer printers, solenoid valves and similar applications. Designed primarily for solenoid driving applications, the L6503 Hammer Solenoid Controller includes all the circuitry needed to control four darlington power devices or a quad darlington array such as the SGS L7180. DIP-20 Plastic The device is controlled by four latched logic inputs, which may be connected directly to a microcomputer chip, plus an analog input which sets the load current. Additionally, the conduction time of the outputs is controlled by a clock input which drives internal timers. (X3P2) ORDERING NUMBER: L6503 BLOCK DIAGRAM This is advanced information on a new product now in development or undergoing evaluation. Details are subject to change without notice. 6V lVOO PIN FUNCTION DESCRIPTION N° NAME FUNCTION 1 DATA latches control command into the four inputs DEC1DEC4 on the high-low transition. 2 Vref Analog reference input which sets the load current for all four channels; when lower than 0.5V resets the logic circuitry. 3 DEC2 Data input for channel 2. Data is latched on the highlow transition of the DATA input. 4 DEC1 Data input for channell. 5 IN Input for diagnostic shift register used to cascade several device. 6 CDE2 Channel 2 output (connect to base of darlington). Up to 2.5mA drive. 7 RM2 Feedback input from sensing resistor of channel 2 darlington. 8 CDE1 Channel 1 output. 9 RM1 Feedback input for channell sense resistor. 10 GND Ground. 11 DROP Clock input for diagnostic register. 12 RM3 Feedback input for channel 3 sense resistor. 13 CDE3 Channel 3 output. 14 RM4 Feedback input for channel 4 sense resistor. 15 CDE4 Channel 4 output. 16 OUT Output of diagnostic register. 17 DEC3 Input for channel 3. 18 DEC4 Input for channel 4. 19 ClK Input for clock signal which sets conduction time for all four channels. Ton = 128lfcLK . 20 V.. 5V supply input voltage. 659 FUNCTIONAL DESCRIPTION During the conduction period the load current is controlled by feedback from a sense resistor in the darlington's emitter and set by the voltage applied to the V ref input. The current depends on both the values of Vref and the sensing resistor: I = V ref/Rsense' The l6503 Hammer Solenoid Controller is designed to control a quad darlington array, such as the SGS l7180, in solenoid driving applications. Compatible with 5V microcomputer and peripheral chips, the l6503 is controlled .EY...!.our logic inputs - one per channel (DEC1- DEC4) which are latched by a high-low transition on the DATA input. The control microcomputer may verify correct operation of the complete drive subsystem thanks to a diagnostic circuit in the l6503. A four bit PISO shift register in the device monitors the feedback signals from the four output darlingtons and may be read serially after each command to check that the loads were driven. When one of the channels is activated the corresponding darlington is driven, with up to 2.5mA drive current. The conduction period is determined by the frequency applied to the ClK input which clocks the 7-bit timer in each channel. The conduction time is therefore 128/ fClK. Typically the ClK frequency will be of the order of 100KHz but the l6503's internal logic will operate at any clock rate within the range of practical conduction times. Typically, this register, clocked by the DROP input, will be read a short time after each drive command has been latched into the device. The input of this register (I N) is available externally so that multiple devices may be cascaded. Fig. 1 - Application diagram +V •• j ,...- - -DECS 4 SO aND, DEC2 3 S5 CDE4 15 S7 S3 CDE3 a CDE2 7 DEC3 DEC4 AlP DATA CLK DAOP IN OUT - +V. j+VAEF I!O 2 L71BO ... ..J sa S L6503 sa ss I .....J CDE! S 8 -- ~ ..J .. 4 PI a 5 sa a ~ ~ I..J i- S3 S4 7 S2 S4 l I SO a 2 a .L AM4 AMS ) [ ) I) ... 661 S-9275 ~ ~® Technology and SelVice ADVANCE DATA SOLENOID CONTROLLER • SWITCH MODE CURRENT REGULATION • TTL COMPATIBLE LOGIC INPUTS • DRIVES ONE OR TWO EXTERNAL POWER TRANSISTORS • VERY PRECISE ON-CHIP REFERENCE • ANALOG CURRENT CONTROL INPUT • ADJUSTABLE CURRENT RISE AND FALL TIME CONTROL INDEPENDENT OF SOLENOID SUPPLY VOLTAGE • UNDERVOLTAGE LOCKOUT is controlled by three logic inputs and features switchmode regulation of the load current. A key feature of the device is that the rise and fall time of the load current can be set by external components. Additionally an analog input allows the load current to be set by an external DC voltage. An undervoltage lockout circuit guarantees the. output off state for switch on phase. DIP-14 Plastic (0.25) Designed for use with one external power transistor, the L6504 drives the hammer solenoid in daisywheel printers and typewrites. The device ORDERING NUMBER: L6504 BLOCK DIAGRAM + VS +VSS 10 LJ 1 CONTROL~------~ 2 P---r---~==[}--~12 SOLENOID ENABLE ;-r-~::d=>-~:::;:=:!:===~r' ENABLE 3~_---, REF IN 5-9393 5 R2 CURRENT RISE TIME ADJUST RISE AND FALL TIME CURRENT FALL TIME ADJUST This is advanced information on a new product now in development or undergoing evaluation. Details are subject to c,",ange without notice. 663 12/86 PIN FUNCTION NAME FUNCTION CONTROL TTL compatible control input. A low level activates the output, driving the load. Internal pull-up resistor. 2 ENABLE TTL compatible enable input. A low level disables the output stage. 3 ENABLE TTL compatible enable input. A high level disables the output stage. 4 R1 The value of this resistor sets slope of trailing edge of load current. 5 R2 The value of this resistor sets slope of leading edge of load current. 6 REFERENCE OUT Output for internal reference voltage. 7 C2 The value of this capacitor set the duration of power transistor switch off time. 8 C1 The value of this capacitor sets slope of leading and trailing edge of load current. 9 SENSING Connection for load current sense resistor. Value sets the maximum load current: I = Vref / Rs. 10 SUPPLY VOLTAGE Supply voltage input. 11 REFERENCE IN I nput for external reference voltage to control load current by DC-level. 12 PNP DRIVING OUTPUT Output to control external PNP-transistor for fast current discharge. 13 NPN DRIVING OUTPUT Output for basecharge and discharge of external power transistor. 14 GROUND Ground. 665 Fig. 1 - Timing diagram start phase vel (Pin 8' V""~ I • t APPLICATION INFORMATION Fig. 2 - Free running load current leading and trai Ii ng edge Fig. 3 +VSS L.J 1 CONTROL L6504 C2 REF OUTIIN ::I: OSCILL. FREQ. 11 L--..----r-"-T-' 5 CURRENT RISE TIME ADJUST 14 CURRENT FALL TIME ADJUST ~-9394 667 APPLICATION INFORMATION (continued) Fig.8 - Free running leading edge fast current slope at trailing edge Fig. 9 669 aB. ADVANCE DATA CURRENT CONTROLLER FOR STEPPING MOTORS The L6506 is a linear integrated circuit designed to sense and control the current in stepping motors and similar devices. When used in conjunction with the L293, L298, L7150, or L7180, the chip set forms a constant current drive for an inductive load and performs all the interface function from the control logic thru the power stage. DIP-18 Plastic (U7P2) Two or more devices may be synchronized using the sync pin. In this mode of operation the oscillator in the master chip sets the operating frequency in all chips. ORDERING NUMBER: L6506 VCC BLOCK DIAGRAM IN' 18 5 14 OUT' IN 2 13 OUT 2 12 IN3 OUT3 IN4 8 11 OUT 4 POWER ENABLE 15 17 VSENSE 2 REF.2 SYNC 10 16 RIC VSENSE 1 REF. , 9 05C. GND 5-9283/2 This is advanced information on a new product now in development or undergoing e"aluation. Details are subject to change without notice. 671 12/86 ELECTRICAL CHARACTERISTICS (Vee = 5.0V, Tamb = 25°C unless otherwise noted) Test Conditions Parameter Vee Supply voltage lee Quiescent supply current Min. Typ. Max. Unit 7 V 25 mA 3 V ± 5.0 mV 200 nA 1 p.A 1.5 p.s ± 20 mV ± 500 nA 4.5 Vee = 7V COMPARATOR SECTION V IN Input voltage range V sense inputs VIO Input offset voltage V IN 110 I nput Offset Cu rrent liB Input bias current Response time = -0.3 l.4V ± V REF = l.4V VSENS = 0 to 0.8 5V COMPARATOR SECTION PERFORMANCE (over operating temperature range) V IO Input offset voltage 110 Input offset current V IN = l.4V LOGiC SECTION (over operating temperature range) - (TTL compatible inputs & outputs) VIH I nput high voltage VIL Input low voltage V OH Output high voltage 2.0 Vee 10H = 4.75V = 400p.A VOL Output low voltage Vee 10L = 4.75V = 4.0mA 10H Output source current Outputs 1 - 4 Vee = 4.75V Vs V 0.8 V V 2.5 3.5 0.25 0.4 2.75 V mA OSCILLATOR f OSC Frequency Range V th L Lower threshold voltage O.33Vce V V th H Higher threshold voltage 0.66Vce V Ri I nternal discharge resistor 5 0.7 673 70 1 1.3 KHz Kil APPLICATIONS INFORMATION The circuits shown in figures 2 and 3 use the L6506 to implement constant current drives for stepper motors. Figure 2 shows the L6506 used with the L298 to drive a 2 phase bipolar motor. Figure 3 shows the L6506 used with the L7180 to drive a 4 phase unipolar motor. The peak current can be calculated using the equation: I - The L6506 may be used to implement either full step or half step drives. In the Gase of 2 phase bipolar stepper motor applications, if a half step drive is used, the bridge requires an additional input to disable the power stage during the half step. If used in conjunction with the L298 the enable inputs may be used for this purpose. V,ef peak - For quad darlington array in 4 phase unipolar motor applications half step may be implemented using the 4 phase inputs. Rsense The circuit of Fig. 2 can be used in applications requiring different peak and hold current values by modifying the reference voltage. The L6506 may also be used to implement microstepping of either bipolar or unipolar motors. Fig. 2 - Application circuit bipolar stepper motor driver 5V 36V ) I POR ~~~~~E 18 14 1-, - 4 r- t - ,A~ j 12 r-r- IO 3 13 L298 1- 8 22K nl [ : L6506 L-6 022Kn FE- I 11 t - t - 12 ~11 14 1 ~ 17 10 ~ 16 15 1 3.9n .. 2 13t-t - 7 PHASE 1 - 6 INPUTS 1 - 7 T 5V ~ 4 9 5 15 8 . 9 I .L j~j ~ ~ RSENSEO .... 5-928511 675 ..... lB. ADVANCE DATA 2-CHANNEL FLOPPY DISK READ/WRITE CIRCUITS The L6570A/B are integrated circuits which perform the functions of generating write signals and amplifying and processing read signals reo quired for a double sided floppy disk drive. The L6570A features a gain of 85 min and the L6570B of 300 min. All logic inputs and outputs are TTL compatible and all timing is externally programmable for maximum design flexibility. • TWO GAIN VERSIONS (A AND B) • COMPATIBLE WITH 8", 5.25" AND 3.5" DRIVES. • INTERNAL WRITE AND ERASE CURRENT SOURCES, EXTERNALLY SET • INTERNAL SOURCE • CONTROL SIGNALS PATIBLE • TTL SE LECT AB LE BOOST • OPERATES ON +12 AND +5V POWER SUPPLIES CENTER TAP VOLTAGE ARE TTL COM- DIP-28 Plastic WRITE CURRENT R: L6570A L6570B BLOCK DIAGRAM 18 11 19 5 12 28 6 9 ~ 17 16 70mV I"SON" Supply current Vi - \/j Vcz Voltage clamp at the output of each channel Icz = 1A 20 27 V V ZS Voltage clamp supply protection I z = 10mA 20 27 V Hysteresis of the input VIN = 20mV pp I = 1 KHz 20 70 mV comparator 16 I nput bias current V+ = V-= OV 0.2 1 IlA los I nput offset current V+ = V- = OV ± 20 ± 200 nA CMR I nput common mode range V ST = 3.5V to 18V 0 V sr 1.6 V ISC Output short circuit Vi - Vi ;;, 70mV; Vs= 6V; Vs = 16V; 1.2 0.25 2.6 0.7 A A 1 2.3 A VIH for L9305A for L9305A V 5 = 6 to 12V; lor L9305C ICD Driver transistor curr. Vi- Vi;;, 70mV OC 300 Pulsed (*) 600 mA Tj Thermal shut-down threshold 145 °c Tj Thermal shut-down hysteresis 15 °c V C (sat) On status saturation voltage 10L Output leakage current Vi - Vi ;;, 70mV ICD = 100mA I COUT =1.2A ICOUT = 1A 1 V 250 500 IlA IlA for L9305A for L9305C for L9305A for L9305C Vi - Vi ;;, 70mV (*) TON <;; 2.5ms; repetition time;;' 30ms (**) The maximum allowed supply voltage without limiting resistors is limited by the built-in protection zener diodes (1) see Vcz, VZS Spec. values The L9305 has a SOA short circuit protection - (See Fig. 1). 697 8. ADVANCE DATA DUAL RELAY DRIVER • HIGH OUTPUT CURRENT • HYSTERESIS INPUT COMPARATOR WITH WIDE RANGE COMMON MODE OPERATION AND GROUND COMPATIBLE INPUTS • SHORT CIRCUIT PROTECTION OF OUTPUT TO Vs (16V MAX. FOR L9306) AND (12V MAX. FOR L9306C) • INTERNAL THERMAL PROTECTION WITH HYSTERESIS • OVERVOL TAGE CLAMPING OF THE OUTPUT • SINGLE SUPPLY VOLTAGE FROM 3.5V UP TO 18V Particular care has been taken to protect the device against destructive failures - short circuit of outputs to V 5, output overvoltages, supply overvo Itage. A built in thermal shut-down switches off the device when the IC's internal dissipation becomes too great and the chip termperature exceeds a setted security threshold. A hysteresis input comparator increases the interface's noise immunity, allowing the correct use also in critical environments as automotive or industrial applications. Minidip Plastic The L9306 and L9306C are a monolithic interface circuit with differential input comparator and open collector output able to sink current specifically to drive high inductive loads, relays, d.c. motors, electro valves etc. ORDERING NUMBER: L9306 L9306C BLOCK DIAGRAM 'N, 'N, This is advanced information on a new product now in development or undergoing evaluation. Details are subject to change without notice. 699 12/86 ELECTRICAL CHARACTERISTICS = (VST 14.4V, Tamb = 25°C refer to block diagram unless otherwise specified) Test Cond itions Parameter V ST Max. Unit 18 (*) V 5 18 8 30 mA mA 23 27 V 0.8 1.4 V 300 250 550 550 700 1200 mA mA 20 24 27 V 500 iJA Vl - Vi ;;. 70mV Vi - Vl ;;. 70mV 20 VZS Voltage clamp - supply protection - IzS = 10mA VCSAT On status saturation voltage voltage Vi - Vl ;;. 70mV for L9306 for L9306C Output short circuit current for each channel Vi - Vl ;;. 70mV Vcz Voltage clamp at the output - each channel Icz = 300m A 10L Output leakage current Vl - Vi;;' 70mV Tamb = 25°C IsC Typ. 3.5 Supply voltage Is ust. by" Supply current Is liON" Supply current Min. ICOUT= 300mA ICOUT= 250m A for L9306 for L9306C Is Input bias current Vl = Vi = 0 0.2 1 iJA los Input offset current Vl = Vi = 0 ± 20 ± 200 nA VIH Hysteresis of the input comparator VIN = 200mVpp f = 1 kHz 20 70 mV CMR Input common mode range VST = 3.5 to 18V 0 (*) VST-l.6V V The maximum allowed supply voltage without limiting resistors is limited by the built-in protection zener diodes: see Vcz, Vzs spec. values 701 lB. ADVANCE DATA SOLENOID DRIVERS The L9335 and L9336 are monolithic integrated constant current sink drivers with internal current sensing and precision stable output current. The output current waveform for inductive load with switching to the holding current level after the peak current level has been reached is fitted for driving fuel injectors. • WIDE SUPPLY VOLTAGE RANGE 6 TO 24V • INTERNAL CURRENT SENSING • PRECISION OUTPUT CURRENT LEVELS 2.4A/O.6A (L9335) AND 4A/1A (L9336) • LOW OUTPUT SATURATION VOLTAGE 2.5V AT 10 = 1.5A (L9335) AND 3V AT 10 = 3A (L9336) • WIDE OPERATION JUNCTION TEMPERATURE RANGE -40°C TO 150°C • MICROPROCESSOR COMPATIBLE INPUT • DISABLE INPUT APPLICABLE FOR SWITCHING OFF DURING LOAD DUMP • INTERNAL COMPENSATION • INTERNAL SUPPLY STABILIZING ZENER DIODE Pentawatt ORDERING NUMBER: L9335 L9336 BLOCK DIAGRAM INPUT JJP INTERFACE DISABLE OUTPUT I 2~ 4 DISABLE ~ REFERENCE rl RSEN5E Y S-6509/2 G..ND ~ 3 This is advanced information on a new product now in development or undergoing evalUation. Details are subject to change without notice. 703 12/86 PIN FUNCTION NAME FUNCTIONS INPUT Logical input. If high, output current sink stage is activated. 2 DISABLE Voltage at this pin higher than the disable threshold disables the output stage and reset the reference to the lop value. 3 GRUOND Common ground terminal. 4 OUTPUT Open collector output of the current sink darlington transistor. 5 SUPPLY I nternal zener diode between pin 5 and 3 stabilizes the supply voltage for the signal processing circuitry. THERMAL DATA 4 max Thermal resistance junction case ELECTRICAL CHARACTERISTICS (V s = 14.4V; T J = 25°C, unless otherwise specified) Test Conditions Min. Typ. Max. Unit Vi = 5V V 2 =0 1.74 3.4 2.3 4.2 2.8 5.1 A Vi =5V V2 = 0 0.51 0.95 0.6 1.1 0.69 1.25 A 1 1.5 2.5 3 V 1 mA Parameter lop Output peak current (L9335) (L9336) 10H Output hold current Vos Output saturation voltage (L9335) (L9336) 10 = 1.5A 10 =3 A Vi = 5V V2=0 10L Output leakage current Vi =0 V 2 =0 BVO Output sustaining voltage 10 = 2mA; Vi = 0; V 2 =0 V IL Input low voltage V IH Input high voltage Ii Input current V 2T Disable input threshold voltage (L9335) (L9336) V2H Disable input hysteresis 42 V 0.8 Vi =5V 1.25 1.5 450 iJ.A 1.75 V 50 loa Disable input bias current Vzo Supply stabilizing zener Is = 20m A IQ Quiescent current Vs = 5.5V 705 6 V V 2 mV 450 iJ.A 7.5 9 V 2.5 10 mA aB. ADVANCE DATA SIX-SOLENOID DRIVER DRIVES SIX INJECTOR SOLENOIDS • CUTOFF FUNCTION • ADJUSTABLE PEAK CURRENT • INJECTOR STATUS OUTPUT • TTL-COMPATIBLE INPUTS • LOW POWER CONSUMPTION • WIDE TEMPERATURE RANGE • HIGH DENSITY 12L/LINEAR TECHNOLOGY • and a single reference input sets the peak current level. A status feedback output allows the control processor to monitor correct operation. The L9342 is realized with a high density mixed ·12L/analog technology. Features include low power consumption and a wide operating temperature range. Designed for multipoint fuel injection systems, the L9342 Multipoint Injector Driver includes six drivers for external darlingtons with TTLcompatible inputs and circuitry which controls the peak current. A separate logic input controls each driver. In addition a common logic input enables all six BLOCK DIAGRAM DIP-24 Plastic ORDERING NUMBER: L9342 +5V 24 CUTOff 0-'-1------, 1- - - - - - - - - - - - - - - - - -- - ---i REFINJ ,, ,, ,, :, INI Z3 OUrl /-1--+1--1"",<; SoENS I 1 I ______________________ ,51 L ,, , I ~ OUT 1 IN2 SoENS 2 our .) IN' N.C. OUT 4 IN4 5ENS4 TEl OUT' 5 IN. 5ENS5 our 6 IN6 L ___________________________ J SoENS 6 L9J42 GNO This is advanced information on a new product now in development or undergoing evaluation. Details are subject to change without notice. 707 PIN FUNCTIONS NAME 2 FUNCTION CUTOFF Enable input. When this pin is high the six drivers are enabled. When this input is low all six outputs are OFF, irrespective of the inputs. REFINJ Injector reference. A voltage applied to this pin sets the peak current Ip = VREFINJ/Rs. The hold . Ip current IS Ih = - - 6 3,4,5 7,9,10 IN1 -IN6 Injector logic inputs. The output at each driver is active when its input i's high. 8 TEl Injector test output; an open-collector output used to monitor injector operation. This output b inactive until the injector current reaches the peak value. It remains active during the hold phase. 12,14,16 18,20,22 SENS1 - SENS2 Current sensing feed bach inputs for the six drivers. 13,15, 17 19,21,23 OUT1-0UT6 Outputs for power darlington driving. ELECTRICAL CHARACTERISTICS (Vs = 5V; T J = 25°C, unless otherwise specified) Parameter Vs Supply Voltage Test Conditions Min. Typ. Max. Unit 4.75 5 5.25 V Is Supply Current V IH Input High Voltage V IL Input Low Voltage 'IH Input High Current V IH = 2.5V IlL Input Low Cu rrent V IL = 0.4V 18 '0 Output Current Va = 1.4V 36 50 mA 100 150 nA I; Input Current at pin 2 BV CEO Collector emitter output voltage RI Input Resistance (pin 1,3,4,5,7,9,10) ~ Peak to holding current ratio 15 2.5 mA Vs 0.8 Ic = 10p.A p.A 10 5.7 709 V p.A 120 V Kn 22 Ih V 6 6.3 CIRCUIT OPERATION (continued) Fig. 2 - Timing CUTOFF 5-8199 Fig. 3 - Injector test timing TEl iLI fi-t l I I j 5EN5 Ih I I I I I J , I L j I IN -' L NORM J L L J OPEN C.C. 5-8191 711 ;/,,', \ ' '<. '< :' ,<,;, ADVANCE DATA LOW SATURATION DRIVER • LOW SATURATION VOLTAGE No external components are required because the output recirculation clamping zener is in· cluded in the chip. This zener can withstand an initial current of 550mA going down through an 80mH and 25&1 load. • TTL COMPATIBLE INPUT • WIDE SUPPLY VOLTAGE • NO EXTERNAL COMPONENTS • INTERNAL RECIRCULATION PATH FOR FAST DECAY OF INDUCTIVE LOAD CURRENT • SHORT CIRCUIT PROTECTION • THERMALSHUTDOWN • LOAD DUMP AND REVERSE BATTERY PROTECTION • FAILSAFE OPERATION: OUTPUT IS OFF IF THE LOGIC INPUT IS LEFT OPEN Other safety features of the device include thermal shutdown, short circuit protection, a supply voltage range of 4.5 - 24V and a shut off condition of the output if the logic input (pin 5) is left open. ON and OFF delay times of 25JIs max in any output status, including recirculating situation, allows PWM use of L9350. The L9350 is a monolithic integrated circuit designed to drive grounded resistive, inductive or mixed loads from the power supply positive side. Very low stand-by current (1 OOJIA typ.) and internally implemented protections against load dump and reverse voltages make the device very useful in automotive applications. Pentawatt ORDERING NUMBER: L9350 BLOCK DIAGRAM SUPPLY SUBSTRATE INPUT 3 5 ._ .. ~COMPARATOR ~u _ _._ 4 --------------~l:GND s- '3253 This is advanced information on a new product row in development or undergoing evaluation. Details are subject to change without notice. 713 12/86 ELECTRICAL CHARACTERISTICS (Vs Parameter Vs Operating supply voltage VAH I nput voltage High Test Conditions Vs < Input voltage Low Ii I nput current O.S II Output leakage current Vo = OV VI < O.SV V sat Output saturation voltage 10 IQ Quiescent current Negative output zener voltage ton Turn ON delay Turn OFF delay tde Turn ON delay while output is clamped Max. Unit 24 V V 24V < Vi < 20 5.5V 50 p.A 1 mA Vs = 24V = 150mA Vs = 4.5V 0.3 0.6 V 10 = 400mA Vs = 14.4V 0.5 0.7 V 10 = 550mA Vs = 14.4V 0.7 1 V 1.5 A VI> 2V 50 SO mA < 100 200 p.A -30 -24 V 20 p.s 25 p.s 20 p.s O.SV stand-by condition L = SOmH RL = 25n on V I transition from "1" to "0" Only resistive load RL (Fig. 2) tott Typ. O.S VI V zo Min. 2 < VAL Output short circuit current unless otherwise specified) 4.5 4.5 Ise = 14.4V. lj = +25°C. = 25n L = SOmH RL = 25 any time during clamping internal (Fig. 3) For V s > 26 the device is not operating. 715 -36 Fig. 4 - 5V self-oscillating SMPS VB- 6 TO 24V Fig. 5 - DC stepper motor driver 5V OSC 2 18 01 REF1 14 16 REF2 17 02 1.0 13 4 14 8 13 7 12 0 tn 1.0 ~ 11 510 15 6 Ii ..-I C/) Z ru C/) Z l.U l.U C/) C/) 5 - 9557 717 PRELIMINARY DATA LED DISPLAY DRIVERS • silicon gate technology. They are available in 40-pin dual in-line plastic packages. M5450 34 OUTPUTS/15mA SINK • M5451 35 OUTPUTS/15mA SINK • CURRENT GENERATOR OUTPUTS (NO EXTERNAL RESISTORS REQUIRED) A single pin controls the LED display brightness by setting a reference current through a variable resistor connected to VDD or to a separate supply of 13.2V maximum. • CONTINUOUS BRIGHTNESS CONTROL The M5450 and M5451 are improved pin-to-pin replacements of the NS MM 5450 and MM 5451. • SERIAL DATA INPUT • ENABLE (ON M5450) • WIDE SUPPLY VOLTAGE OPERATION • TTL COMPATIBILITY Application examples: • MICROPROCESSOR DISPLAYS • INDUSTRIAL CONTROL INDICATOR • RELAY DRIVER • INSTRUMENTATION READOUTS DIP-40 Plastic ORDERIN.G NUMBERS: M5450 B7 M5451 B7 The M5450 and M5451 are monolithic MOS integrated circuits produced with an N-channel ABSOLUTE MAXIMUM RATINGS V DD VI VO(off) 10 Ptot Supply voltage Input voltage Off state output voltage Output sink current Total package power dissipation Tj Top T 519 Junction temperature Operating temperature range Storage temperature range -0.3 to 15 -0.3 to 15 15 40 at 25°C at 85°C 150 -25 to 85 -65 to 150 V V V mA 1W 560mW °C °C °C Stresses above those listed under" Absolute Maximum Ratings" may causes permanent damage to the device. This is a stress rating only and functional operation of the device at these of any other conditions above those indicated in the operational sections of this specification is not implied. Exposure to absolute maximum rating conditions for extended periods may affect device reliability. 719 12/86 STATIC ELECTRICAL CHARACTERISTICS (T amb within operating range, Voo= 4.75V to 13.2V, V 55= OV, unless otherwise specified) Parameter Voo Supply Voltage 100 Supply Current VI I nput Voltage Logical "0" Level Logical" 1" Level Is Brightness Input Current (note 2) Vs Brightness Input Voltage (pin 19) VO(off) Off State Out. Voltage 10 Out. Sink Current (note 3) Segment OFF Segment ON fClock Input Clock Frequency 10 Output Matching (note 1) Test conditions Min. Typ. Max. Unit 13.2 V 7 mA -0.3 2.2 Voo-2 0.8 Voo Voo V V V 0 0.75 mA 3 4.3 V 13.2 V 10 JlA 10 4 25 JlA mA mA 0.5 MHz ± 20 % 4.75 Voo= 13.2V ± 10 JlA input bias 4.75 .; V DO .; 5.25 Voo > 5.25 Input current = 750 JlA Vo = 3V Vo = lV (note 4) Brightness In. = 0 JlA Brightness In. = 100 JlA Brightness In. = 750 JlA 0 2 12 0 2.7 15 Notes: 1. Output matching is calculated as the percent variation from 'MAX + IM IN 12. 2. With a fixed resistor on the brightness input some variation in brightness will occur from one device to another. ' 3. Absolute maximum for each output should be limited to 40 mA. 4. The Vo voltage should be regulated by the user. See figures 5 and 6 for allowable Vo versus 10 operation. FUNCTIONAL DESCRIPTION Both the M5450 and the M5451 are specifically designed to operate 4 or 5"digit alphanumeric displays with minimal interface with the display and the data source. Serial data transfer from the data source to the display driver is accomplished with 2 signals, serial data and clock. Using a format of a leading "1" followed by the 35 data bits allows data transfer without an additional load signal. The 35 data bits are latched after the 36th bit is complete, thus· providing non-multiplexed, direct drive to the display. Outputs change only if the serial data bits differ from the previous time. Display brightness is determined by control of the output current LED displays. A 1nF capacitor should be connected to brightness control, pin 19, to prevent possible oscillations. A block diagram is shown in figure 1. For the M5450 a DATA ENABLE is used instead of the 35th output. The DATA ENABLE input is a metal option for the M5450. 721 Fig. 3 CLOCK DATA 300n5 MIN DATA ENA8I.E lOOns MIN Fig.6 Fig. 5 Fig. 4 F'tot (Vo) (W) Tamb=SS·C Tj',lSO-C(MAX) .8 2.4 . 20SEGM. '" 1.8 • 4 '.2 l" M. '!. JOSEGM. ., 0.2 :5 20 40 60 lambC"C} .0 16 20 24ILED (mA,) rt+ o 4 TYPICAL APPLICATIONS Basic electronically tuned Radio or TV system LED DISPLAY M5450 DISPLAY DRIVER PLL SYNTHESIZER 5_5100 STATION DETECT. ETC. 723 8 U ~ 20 ~ ~ nu~~~ M5450 M5451 In this application R must be chosen taking into account the worst operating conditions. R is determined by the maximum number of segments activated R= Vc - Vo N MAX -Va MIN MAX' 10 The worst case condition for the device is when roughly half of the maximum number of segments are activated. It must be checked that the total power dissipation does not exceed the absolute maximum ratings of the device. In critical cases more resistors can be used in conjunction with groups of segments. In this case the current variation in the single resistor is reduced and Ptot limited. b) 5-5788 In this configuration the drop on the serial connected diodes is quite stable if the diodes are properly chosen. The total power dissipation of the IC depends, in a first approximation, only on the number of segments activated. c) In this configuration V auT + Vo is constant. The total power dissipation of the IC depends only on the number of segments activated. 725 aB. LED DISPLAY DRIVER • 3 DIGIT LED DRIVER (23 SEGMENTS) • CURRENT GENERATOR OUTPUTS (NO RESISTORS REQUIRED) • CONTINUOUS BRIGHTNESS technology. It utilizes the M5451 die packaged in a 28-pin plastic package making it ideal for a 3% digit dispaly. A single pin controls the LED dispaly brightness by setting a reference current through a variable resistor connected either to Voo or to a separate supply of 13.2V maximum. CONTROL • SERIAL DATA INPUT • The M5480 is an improved pin-to-pin replacement of the NS MM 5480. NO LOAD SIGNAL REQUIRED SUPPLY VOLTAGE • WIDE • TTL COMPATIBILITY OPERATION Applications examples: • MICROPROCESSOR DISPALYS • INDUSTRIAL CONTROL INDICATION • RELAY DRIVER • INSTRUMENTATION READOUTS DIP-28 Plastic ORDERING NUMBER: M5480 B7 The M5480 is a monolithic MOS integrated circuit produced with a N-channel silicon gate ABSOLUTE MAXIMUM RATINGS Voo VI Vo (off) 10 Ptot Supply voltage I nput voltage Off state output voltage Output sink current Total package power dissipation Tj Top Tstg Junction temperature Operating temperature range Storage temperature range -0.3 to -0.3 to 15 15 15 40 at 25°C at 85°C 150 -25 to 85 -65 to 150 V V V rnA 940mW 490mW °C °C °C Stresses above those listed under" Absolute Maximum Ratings" may causes permanent damage to the device. This is a stress rating only and functional operation of the device at these or any other conditions above those indicated in the operational sections of this specification is not implied. Exposure to absolute maximum rating conditions for extended periods may affect device reliability. 727 12/86 STATIC ELECTRICAL CHARACTERISTICS (T amb within operating range, Voo= 4.75V to 13.2V, Vss= OV, unless otherwise specified) Parameter Voo Supply Voltage 100 Supply Current VI Input Voltages Logical "0" Level Logical "1" Level IB Brightness Input Current (note 2) VB Brightness Input Voltage (pin 13) VO(Off) Off State Output Voltage 10 Output Sink Current (note 3) Segment OFF Segment ON fclock Input Clock Frequency 10 Output Match ing (note 1) Notes: Test conditions Min. Typ. Max. Unit 13.2 V 7 mA 2.2 Voo-2 0.8 Voo Voo V V V a 0.75 mA 3 4.3 V 13.2 V 10 }.LA 10 4 25 }.LA mA mA 0.5 MHz ± 20 % 4.75 Voo= 13.2V ± 10}.LA Input Bias 4.75'; V 00 .; 5.25 Voo > 5.25 I nput Current = 750 }.LA Vo = 3V Vo = lV (note 4) Brightness In. = O}.LA Brightness In. = 100}.LA Brightness In. = 750}.LA -0.3 a 2 12 a 2.7 15 1. Output matching is calculated as the percent variatiqn from I MAX + 1M IN12. 2. With a fixed resistor on the brightness input some variation in brightness will occur from one device to another. 3. Absolute maximum for each output should be limited to 40 mAo 4. The Vo voltage should be regulated by the user. FUNCTIONAL DESCRIPTION The M5480 is specifically designed to operate 3% digit alphanumeric displays with minimal interface with the display and the {lata source. Serial data transfer from the data source to the tlisplay driver is ac· complished with 2 signals, serial data and clock. Using a format of a leading "1" followed by the 35 data bits allows data transfer without an additional load signal. The 35 data bits are latched after the 36th bit is complete, thus provid ing non-mu Itiplexed, direct drive to the display. Outputs change only if the serial data bits differ from the previous time. Display brightness is determined by control of the output current for LED displays. A 1 nF capacitor should be connected to brightness control, pin 13, to prevent possible oscillations. A block diagram is shown in figure 1. The output current is typically 20 times greater than the current into pin 13, which is set by an external variable resistor. There is an internal limiting resistor of 400n nominal value. 729 Fig. 4 - Serial Data Bus/Outputs Correspondence TYPICAL APPLICATION BASIC 3 1/2 Digit interface. CLOCK DATA POWER DISSIPATION OF THE IC The power dissipation of the IC can be limited using different configurations. a) In this application R must be chosen taking into account the worst operating conditions. R is determined by the maximum number of segments activated. R= Vc - V D N MAX - V OUT MAX· ID MIN The worst case condition for the device is when roughly half of the maximum number of segrnents are activated. It must be checked that the total power dissipation does not exceed the absolute maximum ratings of the dev ice. I n critical cases more resistors can be used in conjunction with groups of segments. In this case the current variation in the single resistor is reduced and Ptot limited. 731 lB. LED DISPLAY DRIVER • 2 DIGIT LED DRIVER (14 SEGMENTS) • CURRENT GENERATOR OUTPUTS (NO RESISTOR REQUIRED) • CONTINUOUS • SERIAL DATA INPUT • DATA ENABLE • WIDE BRIGHTNESS SUPPLY VOLTAGE technology. It utilizes the M5450 die packaged in a 20-pin plastic package copper frame, making it ideal for a 2-digit display. A single pin controls the LED display brightness by setting a reference current through a variable resistor connected either to Voo or to a separate supply of 13.2V maximum. CONTROL The M5481 is an improved pin-to-pin replacement of the NS MM 5481. OPERATION TTL COMPATIBILITY • Application examples: • MICROPROCESSOR DISPLAYS • INDUSTRIAL CONTROL INDICATOR • RELAY DRIVER • INSTRUMENTATION READOUTS DIP-20 Plastic (0.25) The M5481 is a monolithic MOS integrated circuit produced with a N-channel silicon gate ORDERING NUMBER: M5481 B7 ABSOLUTE MAXIMUM RATINGS Ptot Supply voltage Input vo Itage Off state output voltage Output sink current Total package power dissipation Tj Top T st9 Junction temperature Operating temperature range Storage temperature range Voo VI VO(Off) 10 -0.3 to -0.3 to 15 V 15 V V 15 40 rnA at 25°C 1.5W at 85°C 800mW 150 °C -25 to 85 °C -65 to 150 °C Stresses above those listed under "Absolute Maximum Ratings" may causes permanent damage to the device. This is a stress rating only and functional operation of the device at these or any other conditions above those indicated in the operational sections of this specification is not implied. Exposure to absolute maximum rating conditions for extended periods may affect device reliability. 733 12/86 STATIC ELECTRICAL CHARACTERISTICS (T amb within operating range, Voo= 4.75V to 13.2V, Vss= OV, unless otherwise specified) Parameter Voo Supply Voltage 100 Supply Current VI Input Voltages Logical "0" Level Logical ·'1" Level IB Brightness I nput Current (note 2) VB Brightness Input Voltage (pin 9) VO(off) Off State Output Voltage 10 Output Sink Current (note 3) Segment OFF Segment ON fClock Input Clock Frequency 10 Output Matching (note 1) Notes: Test cond ition. Min. Typ. Max. Unit 13.2 V 7 mA -0.3 2.2 Voo-2 0.8 Voo Voo V V V 0 0.75 mA 4.3 V 13.2 V 10 IJA 10 4 25 IJA mA mA 0.5 MHz ± 20 % 4.75 Voo= 13.2V ± lOIJA Input Bias 4.75';;; Voo';;; 5.25 Voo > 5.25 I nput Current = 750 IJA Vo = 3V V 0 = 1V (note 4) Brightness In. = a IJA Brightness In. = 100 IJA Brightness In. ~ 750 IJA 3 a 2 12 a 2.7 15 1. Output matching is calculates as the percent variation from IMAX + 1M I N/2. 2. With a fixed resistor on the brightness input some variation in brightness will" occur from one device to another. 3. Absolute maximum for each output should be limited to 40 mA .. 4. The Vo voltage should be regulated by the user. FUNCTIONAL DESCRIPTION The M5481 uses the M5450 die which is packaged to operate 2-digit alphanumeric displays with mini· mal interface with the display and the data source. Serial data transfer from the data. source to the display driver is accomplished with 2 signals, serial data and clock. Using a format of a leading" 1" followed by the 35 data bits allows data transfer without an additional load signal. The 35 data bits are latched after the 36th bit is complete, tHus providing non·-multiplexed, direct drive to the display. Outputs change only if the serial data bits differ from the previous time. Display brightness is determined by control of the output current for LED displays. A 1 nF capacitor should be connected to brightness control, pin 9, to prevent possible oscillations. A block diagram is shown in figure 1. The output current is typically 20 times greater than the current into pin 9, which is set by an external variable resistor. These is an internal limiting resistor of 400n nominal value. 735 Fig. 4 - Serial Data Bus/Outputs Correspondence ~"""","f-+-+--+-+-+--+--t-f-t ! f, 1 H, j'" '4 :i· I;,j'1 101 !l 1HI) T)-o·l " '. 4 : j:, '; i S;;;:RTl -+-+-+--t·-f-t-··19 ..18T;q; j . _. I· I, , 1 . . , . · · .J x X_J ~.-.L ~ I 7 6 5; x 1x I x i x ~ 4 I~ t ') I I 1X • x ; X , X 1. ~r~_~ TYPICAL APPLICATION BASIC electronically tuned TV system LED DISPLAY 1;:1 11- POWER DISSIPATION OF THE IC The power dissipation of the IC can be limited using different configurations. ,vc a) R ~-~------- VOUT _. r 5_5781 In this application R must be chosen taking into account the worst operating conditions. R is determined by the maximum number of segments activated. R= Vc - V D MAX - Vo N MAX' ID MIN -=--~.::.:..;;=-=-~=-.::.=.;'-- The worst case condition for the device is when roughly half of the maximum number of segments are activated. It must be checked that the total power dissipation does not exceed the absolute maximum ratings of the device. In critical cases more resistors can be used in conjunction with groups of segments. In this case the current variation in the single resistor is reduced and Ptot limited. 737 II. :- LED DISPLAY DRIVER • 2 DIGIT LED DRIVER (15 SEGMENTS) • CURRENT GENERATOR OUTPUTS (NO RESISTOR REQUIRED) • CONTINUOUS • SERIAL DATA INPUT • WIDE BRIGHTNESS SUPPLY VOLTAGE technology. It utilizes the M5450 die packaged in a 20-pin plastic package copper frame, making it ideal for a 2-digit display. A single pin controls the LED display brightness by setting a reference current through a variable resistor connected either to Voo or to a separate supply of 13.2V maximum. CONTROL OPERATION • TTL COMPATIBILITY Application examples: • MICROPROCESSOR DISPLAYS • INDUSTRIAL CONTROL INDICATOR • RELAY DRIVER • INSTRUMENTATION READOUTS DIP-20 Plastic (0.25) ORDERING NUMBER: M5482 B7 The M5482 is a monolithic MOS integrated circuit produced with an N-channel silicon gate ABSOLUTE MAXIMUM RATINGS V OD V, Vo (off) Ptot Supply voltage I nput voltage Off state output voltage Output sink current Total package power dissipation Tj Top T stg Junction temperature Operating temperature range Storage temperature range 10 V 15 V 15 V 15 40 mA at 25°C 1.5W at 85°C 800mW 150 °C -25 to 85 °C -65 to 150 °C -0.3 to -0.3 to Stresses above those listed under "Absolute Maximum Ratings" may causes permanent damage to the device. This is a stress rating only and functional operation of the device at these or any other conditions above those indicated in the operational sections of this specification is not implied. Exposure to absolute maximum rating conditions for extended periods may affect device reliability. 739 12/86 STATIC ELECTRICAL CHARACTERISTICS (T amb within operating range, Voo= 4.75V to 13.2V, Vss= OV, unless otherwise specified) Parameter Voo Supply Voltage 100 Supply Current VI Input Voltages Logical "0" Level Logical "1" Level Is Brightness Input Current (note 2) Vs Brightness Input Voltage (pin 9) VO(off) Off State Output Voltage 10 Output Sink Current (note 3) Segment OFF Segment ON fclock Input Clock Frequency 10 Output Match ing (note 1) Notes: Test conditions Max. Unit 13.2 V 7 mA -0.3 2.2 Voo-2 0.8 Voo Voo V V V 0 0.75 mA 4.3 V 13.2 V Min. Typ. 4.75 Voo= 13.2V ± 10 "A Input Bias 4.75';; Voo';; 5.25 Voo > 5".25 I nput Current = 750 "A Vo = 3V Vo = 1V (note 4) Brightness In . = 0 "A Brightness In. = 100 "A Brightness In. = 750 "A 3 0 2 12 0 2.7 15 10 "A 10 4 25 "A mA rnA 0.5 MHz ± 20 % 1. Output matching is calculated as the percent variation from IMAX + I MIN /2. 2. With a fixed resistor on the brightness input some variation in brightness will occur from one device to another. 3. Absolute maximum for each output should be limited to 40 rnA. 4. The Vo voltage should be regulated by the user. FUNCTIONAL DESCRIPTION The M5482 uses the M5451 die which is packaged to operate 2-digit alphanumeric displays with mini· mal interface with the display and the data source. Serial data transfer from the data source to the display driver is accomplished with 2 signals, serial data and clock. Using a format of a leading "1" followed by the 35 data bits allows data transfer without an additional load signal. The 35 data bits are latched after the 36th bit is complete, thus providing non··muitiplexed, direct drive to the display. Outputs change only if the serial data bits differ from the previous time. Display bright· ness is determined by control of the output current for LED displays. A 1 riF capacitor should be connected to brightness control, pin 9, to prevent possible oscillations. A block diagram is shown in figure 1. The output current is typically 20 times greater than the current into pin 9, which is set by an external variable resistor. There is an internal limiting resistor of 400Q nominal value. 741 Fig. 4 - Serial Data Bus/Outputs Correspondence TYPICAL APPLICATION BASIC electronically tuned TV system LED DISPLAY I -, Ie KEYBOARD POWER DISSIPATION OF THE IC The power dissipation of the IC can be limited using different configurations. •vc a) , Your I S_S787 In this application R must be chosen taking into account the worst operating conditions. R is determined by the maximum number of segments activated. R= VC-VOMAX-VOMIN -"'--":::"':~""'--~:'::':':'':'- N MAX· 10 The worst case condition for the device is when roughly half of the maximum number of segments are activated. It must be checked that the total power dissipation does not exceed the absolute maximum ratings of the device. In critical cases more resistors can be used in conjunction with groups of segments. In this case the current variation in the single resistor is reduced and Ptot limited. 743 II. RS232C QUAD LINE DRIVER • CURRENT LIMITED OUTPUT ± 10mA TYP. • POWER-OFF SOURCE IMPEDANCE 300n MIN. • SIMPLE SLEW RATE CONTROL WITH EXTERNAL CAPACITOR • FLEXIBLE OPERATING SUPPLY RANGE • INPUTS ARE TTL AND jJ.P COMPATIBLE formance with the specifications of E IA Standard No. RS232C. DIP-14 Plastic and Ceramic The MC1488 is a monolithic quad line driver designed to interface data terminal equipment with data communications equipment in con- SO-14J ORDERING NUMBER:MC1488P (Plastic DIP) MC1488L (Ceramic DIP) MC1488D (SO-14) ABSOLUTE MAXIMUM RATINGS Vs VEE VIR Vo T amb Tst!! Power supply voltage Power supply voltage Input voltage range Output signal voltage Operating ambient temperature Storage temperature range 15 -15 -15";;V IR ";;7 ± 15 o to 75 -65 to 150 V V V V °c °c Typical Application: RS232C data transmission +'1,; TTL TTL pP pP or or P-=----' ,.---,---.._/ RS-232C '-------=-1 CABLEAND CONNECTOR 5-1776 745 12/86 ELECTRICAL CHARACTERISTICS (continued) Parameter Is Positive supply current (R,=~) lEE Negative supply current (RL=~) Pc Power consumption Test Conditions Min. Typ. Max. Unit Fig. V,H = 1.SV V,L = 0.8V V,H = 1.SV V,L = 0.8V V,H = 1.SV V,L =0.8V Vs=SV Vs= SV Vs = 12V Vs = 12V Vs=15V Vs = 15V 15 4.5 1S 5.5 20 6 25 7 34 12 mA 5 V,H = 1.SV V,L = 0.8V V,H = 1.SV V,L = 0.8V V,H = 1.SV V ,L = 0.8V VEE = -SV VEE =-SV VEE = -12V VEE = -12V VEE = -15V VEE = -15V -13 -17 -15 -23 -15 -34 -2.5 mA /lA mA /lA mA mA 5 Vs=SV Vs = 12V VEE = -SV VEE = -12V 333 576 mW SWITCHING CHARACTERISTICS (V s =± 9 ± -18 1% V, VEE = -9 ±1% V, Tamb = 25°C) tpLH Propagation delay time Z, = 3Kn and 15pF 275 350 ns 6 tTHL Fall time Z, = 3Kn and 15pF 45 75 ns 6 tpHL Propagation delay time Z, = 3Kn and 15pF 110 175 ns 6 tTLH Rise time Z, = 3Kn and 15pF 55 100 ns 6 • Maximum package power dissipation may be exceeded if all outputs are shorted simultaneously TEST CIRCUITS Fig. 1 - I nput current Fig. 2 - Output voltage 747 Fig. 3 - Output short-circuit current APPLICATIONS INFORMATION The Electronic Industries Association (EIA) has released the RS232C specification detailing the requirements for the interface between data processing equipment. This standard specifies not only the number and type of interface leads, but also the voltage levels to be used. The MC1488 quad driver and its companion circuit, the MC1489 quad receiver, provide a complete interface system between DTL or TTL logic levels and the RS232C defined levels. The RS232C requirements as applied to drivers are discussed herein. The interface driver is also required to withstand an accidental short to any other conductor in an interconnecting cable. The worst possible signal on any conductor would be another driver using a plus or minus l5V, 500mA source. The MC1488 is designed to indefinitely withstand such a short to all four outputs in a package as long as the power-supply voltages are greater than 9.0V (Le., Vs ;;. 9.0V; VEE .;;; -9.0V). In some powersupply designs, a loss of system power causes a low impedance on the power-supply outputs. When this occurs, a low impedance to ground would exist at the power inputs to the MC1488 effectively shorting the 3000, output resistor to ground. If all four outputs were then shorted to plus or minus 15V, the power dissipation in these resistors would be excessive. Therefore, if the system is designed to permit low impedances to ground at the power-supplies of the drivers, a diode should be placed in each power-supply lead to prevent over-heating in this fault condition. These two diodes, as shown in Figure 13, could be used to decouple all the driver packages in a system. (These same diodes will allow the MC1488 to withstand momentary shorts to the ± 15V limits specified in the earlier Standard RS232B). The addition of the diodes also permits the MC1488 to withstand faults with power-supplies of less than the 9.0V stated above. The required driver voltages are defined as between 5 and l5V in magnitude and are positive for a logic "0" and negative for a logic" 1". These voltages are so defined when the drivers are terminated with a 3000 to 70000, resistor. The MC1488 meets this voltage requirement by converting a DTL/TTL logic level into RS232C levels with one stage of inversion. The RS232C specification further requires that during transitions, the driver output slew rate must not exceed 30V per J.1S. The inherent slew rate of the MC1488 is much too fast for this requirement. The current limited output of the device can be used to control this slew rate by connecting a capacitor to each driver output. The required capacitor can be easily determined by using the relationship C = los x b,.T/b,.V from which Figure 12 is derived. Accordingly, a 330pF capacitor on each output will guarantee a worst case slew rate of 30V per J.1S. The maximum short-circuit current allowable under fault conditions is more than guaranteed by the previously mentioned 10mA output current limiting. Fig. 12 - Slew rate vs. capacitance for Isc = 10mA SR (V) Fig. 13 - Power supply protection to meet power-off fault conditions - . , v• 10', ·~30YJlJsl 10 I , I I ~333PF , 10 ,. 1 10 2 •• I J 10 t , •• C (pF) 749 L... II. QUAD LINE RECEIVERS • INPUT RESISTANCE - 3.0K to 7.0Kn • INPUT SIGNAL RANGE - ± 30V • INPUT THRESHOLD BUILT-IN • RESPONSE CONTROL: a) LOGIC THRESHOLD SHIFTING b) INPUT NOISE FILTERING with data communications equipment in conformance with the specifications of EIAStandard No. RS-232C. HYSTERESIS SO-14J DIP-14 Plastic and Ceramic The MC1489 monolithic quad line receivers are designed to interface data therminal equipment ABSOLUTE MAXIMUM RATINGS v5 VI IOL Ptot Tamb Tst9 Power supply voltage Input voltage range Output load current Power dissipation Operating ambient temperature Storage temperature range 10 ± 30 20 1 o to 75 -65 to 150 V V mA W °c °c ORDERING NUMBER: MC1489L, MC1489AL (DIP-14 Ceramic) MC1489P, MC1489AP (DIP-14 Plastic) MC1489D, MC1489AD (SO-14) Typical Application: RS232C data transmission TTL TTL or MP or MP S_7776 751 12/86 TEST CI RCUITS Fig. 1 - Switching response Fig. 2 - Response control node Fig. 3 - Input current .s. ." V, Ie tTLHancltTHL m"5ur~ RESPONSE NODE V, 0------1 " '1'0 10"10-90"1. v, C, capacitor is for noise filtering R, resistor is for threshold shifting Fig. 4 - Output short-circuit current Fig. 5 - Output voltage and input threshold voltage j v,HLl OPENO 'V, Fig. 6 - Power supply current ", ." \/lLH ~ i ~ s. I, I, " \/t VOH Ii " " TYPICAL CHARACTERISTICS (V s = 5V,Tamb = 25°C unless otherwise specified) Fig. 7 - Input current Fig. 8 - MC1489 input thre· shold voltage adjustament ,.'" I, I I I / ImA Y V -2 -6 V I -8 /1 I- Rr SKn I V,h ~ .s. v"Z / RT 13Kn V,h t--." ~ -- V, I IV) ·T RT l1Kn ~Vtt1 J:. V,h _sv I i V1LH -VIHL , _I. - 25 .20 .15 _10 -5 ~w • 1-'- Fig. 9 - MC1489A inputthreshold voltage adjustment 0 5 10 IS vi (v) -3 _2 _1 "V;(V) 753 -3 -2 -H=t=H-I 4Vl(V} APPLICATION INFORMATION (continued) The response node may also be used as the receiver input as long as the designer realizes that he may not drive this node with a low impedance source to a voltage greater than one diode above gorund or less than one diode below ground. This feature is demonstrated in Figure 11 where two receivers are slaved to the same line that must still meet the RS-232C impedance requirement. Fig. 12 - Typical Turn-on threshold vs. capacitance from response control pin toGND Fig. 13 - Typical Turn-on threshold vs. capacitance from response control pin to GND 834 &_~ v. 'v, MC1489A \ \ \ 12pF\ 100PF\ \300PF\500 PF 1\\ \ I\. "~ ~ ~ " ."'" '00 10 Wens) .00 '000 Fig. 14 - Typical paralleling of two MC1489/A receivers to meet RS-232C .v. ,.---------------RESPONSE CONTROL PIN IN 8KA +v. o-+--------~ I"" RESPONSE CONTROl PIN 755 ------, WIns) lIB. ADVANCE DATA STEPPER MOTOR DRIVER The MC3479C is designed to drive a two-phase stepper motor in the bipolar mode. The circuit consists of four input selections a logic decoding/ sequencing section two driver stages for the motor coils and an output to indicate the Phase A drive state. • SINGLE SUPPLY OPERATION +7.2V TO +16.5V • 350mA/COIL ORIVE CAPABILITY • CLAMP DIOOES PROVIDED FOR BACKEMF SUPPRESSION • SELECTABLE CW/CCW AND FULL/HALF STEP OPERATION • SELECTABLE HIGH/LOW OUTPUT PEDANCE (HALF STEP MODE) IM- • TTL/CMOS COMPATIBLE INPUTS • Powerdip 12 + 2 + 2 INPUT HYSTERESIS: 250mV TYP. • PHASE LOGIC CAN BE INITIALIZED TO PHASE A • PHASE A OUTPUT DRIVE STATE INDICATION ORDERING NUMBER: MC3479C BLOCK DIAGRAM Vs CLK L2 VD L3 FULl/HALF STEP L4 OIC 5-918111 BIAS/SET GND INPUT TRUTH TABLE INPUT LOW INPUT HIGH CW/CCW CW CCW F/HS Full Step Half Step OIC High Z low Z ClK Positive Edge Triggered This is advanced information on a new product now in development or undergoing evaluation. Details are subject to change without notice. 757 12/86 PIN DESCRIPTION NAME SYMBOL PINS OEseR IPTION POWER SUPPLY Vs 16 Power supply pin for both the logic circuit and the motor coil current. Voltage range is 7.2V to 16V. GROUND GND 4-5-12-13 Ground pins for the logic circuit and the motor coil current. The physical configuration of the pins dissipating heat from within the package. CLAMP DIODE Vo DRIVER OUTPUTS L1, L2 L3, L4 2-3 14-15 High current outputs for 'the motor coils. L1 and L2 are connected to one coil and L3 and L4 to the other coil. BIAS/SET S/S 6 This pins is typically 0,7V below Vs. The current out of this pin (through a resistor to ground) determines the maximum output sink current, If the pin is opened (las < 5.0J.(A) the outputs assume a high impedance condition while the internal logic presets to a Phase A condition. CLOCK CK 7 The positive edge of the clock input switches the outputs to the next position. This input has no effect if pin 6 is open. FULl/HALF STEP F/HS 9 When low (logic 0) each clock pulse will cause the motor to rotate one full step. When high, each clock pulse will cause the motor to rotate one-half step. (See fig. 4 for sequence). CLOCKWISE COUNTERCLOCKWISE CW/CCW 10 This input allows reversing the rotation of the rotation of the motor. (See fig. 4 for sequence). OUT IMPEDANCE CONTROL OIC 8 This input is relevant only in the half step mode (pin 9 > 2V). When low (logic 0) the two driver out of the non-energized coil will be in a high impedance condition. When high the same driver outputs will be at a low impedance reference to Vs. (See fig. 4). PHASE A Ph A 11 This outputs indicates (when low) that the driver outputs are in the phase A condition (L1 = L3 = V OHO ; L2 = L4 = VOLO) This pin is used to protect the outputs where large voltage spikes may occur as the motor coils are switched. Typically a diode is connected between this pin and pin 16. See fig. 5. 759 AC SWITCHING CHARACTERISTICS (Tamb = 25°C; V M = 12V) Parameter Test Conditions Min. Typ. 0 Max. Unit 30 KHz ICK Clock frequency PWCKH Clock pulse width HIGH 10 IlS PWCKl Clock pulse width LOW 20 IlS tsu Set-up time CW/CCW and F/HS 5 IlS 10 tHO Hold time CW/CCW and -r/HS tpCD Propagation delay ClK-to driver out 8 IlS tpBSD Propagation delay Bias/set to driver output 1 IlS tpHLA Propagation delay ClK-to phase A lOW 12 IlS tpLHA Propagation delay CLK-to phase A HIGH 5 IlS IlS Fig. 1 - AC test circuit ·12v lKfi 56Kn lKfi lKfi BiASiSET C/K 7 OIC B lKfi MC3479C 14F-~=H lKfi lKfi F/HS 13 11 CW/CCW 10 PHASE A 5-9183 Fig. 2 - BIAS/SET TIMING (refer to fig. 1) Fig. 3 - CLOCK TIMING (refer to fig. 1) CIK VM BIAS/SET INPUT ll-L4 OUTPUTS F/HS Ll-L4 OUTPUTS 3V------------__ ~~~~jr--------+_-- 1.5V CWiccw INPUTS 0 _ _ _ _ _ _ _..../ \.._+-_J S-9J8t, i5HASrA OUTPUTS S-'"5 761 '-----,.-f--- Fig. 5 - Typical application circuit r----;!;---+---~ LI r - - - - - -, I 11 I~OR ! CLOCK DIGITAL INPUTS DIRECTION 10 e: MC3479C I I I FITIT/HALF STEP I OUTPUT IMPEDANCE I I 5-91B7 4049 763 II. PRELIMINARY DATA STEPPER MOTOR DRIVER • FULL STEP - HALF STEP - QUARTER STEP OPERATING MODE • BIPOLAR OUTPUT CURRENT UP TO lA • FROM 10V UP TO 46V MOTOR SUPPLY VOLTAGE • LOW SATURATION VOLTAGE WITH INTEGRATED BOOTSTRAP • BUILT IN FAST PROTECTION DIODES • EXTERNALLY SELECTABLE CURRENT LEVEL • OUTPUT CURRENT LEVEL DIGITALLY OR ANALOGUE CONTROLLED • THERMAL PROTECTION WITH SOFT INTERVENTION The PBL3717A is a monolithic IC which controls and drives one phase of a bipolar stepper motor with chopper control of the phase current. Current levels may be selected in three steps by means of two logic inputs which select one of three current comparators. When both of these inputs are high the device is disabled. A separate logic input controls the direction of current flow. A monostable, programmed by an external RC network, sets the current decay time. The power section is a full H-bridge driver with four internal clamp diodes for current recirculation. An external connection to the lower emitters is available for the insertion of a sensing resistor. Two PBL3717As and few external components form a complete stepper motor drive subsystem. The raccomended operating ambient temperature range is from 0 to 70°C. The PBL3717A is supplied in a 12 + 2 + 2 lead Powerdip package. Powerdip 12+2+ 2 ORDERING NUMBER: PBL3717A BLOCK DIAGRAM " '0 PHASE OUT B Ys(B) -----, Vsso-J. - - I REF. V.CAl OUT A ~~~==~14~ 111 I I I I I I I IK'n. I I 1m I Ill. I I I I I I I I GNOo-~,,---t..---------+.-Z-_-_-_-_-_-_-_--'_ COMPARATOR 'HP\IT ....... TIME 765 .1L _ _ _ _ _ _ _ J SENSE RESISTOR 12/86 PIN FUNCTIONS N° NAME FUNCTION OUTPUT B Output connection (with pin 15). The output stage is a "H" bridge formed by four transistors and four diodes suitable for switching applications. 2 PULSE TIME A parallel RC network connected to this pin sets the OFF time of the lower power transistors. The pulse generator is a monostable triggered by the rising edge of the output of the comparators (toff = 0.69 RTCTI. 3 SUPPLY VOLTAGE B Supply voltage input for halp output stage. see also pin 14. 4 GROUND Ground connection. With pins 5,12 and 13 also conducts heat from die to printed circuit copper. 5 GROUND See pin 4. 6 LOGIC SUPPLY Supply voltage input for logic circuitry. 7 INPUT 1 This pin and pin 9 (INPUT 0) are logic inputs which select the outputs of the three comparators to set the current level. Current also depends on the sensing resistor and reference voltage. See truth table. 8 PHASE This TTL-compatible logic input sets the direction of current flow through the 10ad.A high level causes current to flow from OUTPUT A (source)to OUTPUT B (sink). A schmitt trigger on this input provides good noise immunity and a delay circuit prevents output stage short circuits during switching. 9 INPUT 0 See INPUT 1 (pin 71. 10 COMPARATOR INPUT Input connected to the three comparators. The voltage across the sense resistor is feedback to this input through the low pass filter Rc Cc The lower power transistor are disabled when the sense voltage exceeds the reference voltage of the selected comparator. When this occurs the current decays for a time set by RT CT ,toff = 0.69 RT CT. 11 REFERENCE A voltage applied to this pin sets the reference voltage of the three comparators, this determining the output current (also thus depending on Rs and the two inputs INPUT 0 and INPUT 1). 12 GROUND See pin 4. 767 Fig.2 - Waveforms with MA regulating (phase = 0) .. t v~rr , ELECTRICAL CHARACTERISTICS (Refer to the test circuit Vs = 36V, Vss= 5V, Tamb = 25°C unless otherwise specified) Parameter Vs Supply voltage (pins 3,14) Vss Logic supply voltage (pin 6) Iss Logic supply current (pin 6) IR Referel]ce input current (pin 111 Test cond itions VR = 5V 769 Max. Unit 10 46 V 4.75 5.25 V 7 15 mA 0.75 1 mA Min. Typ. ELECTRICAL CHARACTERISTICS (continued) Parameter Test conditions SINK DIODE-TRANSISTOR PAIR V sat Saturation voltage (pins 1, 15) 1M = 0.5A 1.1 1.35 V 1M = lA 1.6 2.3 V 300 p.A ILK Leakage current Vs = 46V VF Diode forward voltage 1M = 0.5A 1.1 1.5 IM= lA 1.4 2 APPLICATION CIRCUIT Fig 3 - Two phase bipolar stepper motor driver °ElF- )Vss Vs 1 C2:!:0.I}JF I II IIA 6 7 lOA CI fTF 14 3 15 MAA PBL3717A 9 PhA. 82 5 4 GND Rlp 56 Kll. :i~~ pF RT 56 Kll. ii~20 ----< 8 lIB lOB Cc.; 820pF I 12I 13I 5 4 ~ lK1t RS Ill. ... RS( Ill. IMA - .fY'Y'\. ( 1MB ( ( EPPER O~TOlOR I~ RC 10 16 1~ PBL3717A 7 9 ~ pF " 2 16 1 MBA 10 82~~~~ ~CT PhB 12 11I ,----- FROM }JPROCESSOR 13 MAB 11 3 6 I 14 15 I 771 5- 6748/1 V APPLICATION INFORMATIONS Fig. 3 shows a typical application in which two PB L3717 A control a two phase bipolar stepper motor. both according to the sequence: AB --+ B --+ AB The logic inputs 10 and 11 set at three different levels the amplitude of the current flowing in the motor winding according to the truth table of page 2. A high level on the "PHASE" logic input sets the direction of that current from output A to output B; a low level from output B to output A. It is recommended that unused inputs are tied to pin 6 (V ss) or pin 4 (GND) as appropriate to avoid noise problem. The current levels can be varied continuously by changing the ref. voltage on pin 11. Quarter step operation It is preferable to realize the quarter step operation at full power otherwise the steps will be of very irregular size. The extra quarter steps are added to the half step sequence by putting one coil on half current according to the sequence. A B --+ ~ B --+ B --+~ B --+ A B --+ 2 Control of the motor The stepper motor can rotate in either directions according to the sequence of the input signals. It is possible to obtain a full step, a half step and a quarter step operation. 2 A!! --+ A etc. 2 Motor selection As the PB L3717 A provides constant current drive, with a switching operation, care must be taken to select stepper motors with low hysteresis losses to prevent motor over heat. Full step operation Both the windings of the stepper motor are energized all the time with the same current IMA = 1MB , 10 and 11 remain fixed at whatever torque value is requ ired. Calling A the condition with winding A energized in one direction and A in the other direction, the sequence for full step rotation is: A B --+ A B --+ A--+ AB --+ S --+ AS --+ A etc. Like full step this can be done at any current level; the torque is not constant but it is lower when only one winding is energized A coil is turned off by setting 10 and 11 both high. Programming A B --+ --+ L-C filter To reduce EMI and chopping losses in the motor a low pass L-C filter can be inserted across the outputs of the PB L3717 A as shown on the following picture. A B etc. For the rotation in the other direction the sequence must be reversed. In the full step operation the torque is constant each step. 15 OUTA L MOTOR WINDING (LM,RM) C PBL3717A OUTB 'j-7742 Half step operation L - Power is applied alternately to one winding then 773 10 LM C~ 4 • 10- 10 L lB. REGULATING PULSE WIDTH MODULATORS • COMPLETE PWM POWER CONTROL CIRCUITRY • UNCOMMITTED OUTPUTS FOR SINGLEENDED OR PUSH PULL APPLICATIONS • LOW STANDBY CURRENT .. 8mA TYPICAL • OPERATION UP TO 300 KHz pulse-width modulation techniques. The dual alternating outputs allows either single-ended or push-pull applications. Each device includes an on-chip reference, error amplifier, programmable oscillator, pulse-steering flip-flop, two uncommitted output transistors, a high-gain comparator, and current-limiting and shut-down circuitry. 1 % MAXIMUM TEMPERATURE VARIATION OF REFERENCE VOLTAGE The SG1524, SG2524, and SG3524 incorporate on a single monolithic chip all the function required for the construction of regulating power supplies inverters or switching regulators. They can also be used as the control element for high poweroutput applications. The SG1524 family was designed for switching regulators of either polarity, transformer-coupled dc-to-dc converters, transformerless voltage doublers and polarity converter applications employing fixed-frequency, • DIP-16 Plastic (0.25) and Ceramic SO-16P ORDERING NUMBERS: SG1524J - SG2524J - SG3524J (Ceramic) SG2524N - SG3524N (Plastic) SG2524P - SG3524P (SO-16P) BLOCK DIAGRAM YREF ~--~--------.------------+----~ 16 12 13 tHy. INPUT 1 Q------r-..... .. SENSE 4 1..--"I'1----{) N.I.INPUT 2 -SENSE S llU1 SHUTDOWN ~--~~C=r------------------O 10 775 12/86 ELECTRICAL CHARACTERISTICS (Unless otherwise stated, these specifications apply for TJ = -55°C to + 125°C for the SG1524, -25°C to + 85°C for the SG2524, and O°C to + 70°C for the SG3524, VIN = 20V, and f = 20KHz). Parameter Test condition REFERENCE SECTION Output Voltage VREF !; VREF Line Regulation !; VREF Load Regulation 5 5.2 5 5.4 V V IN -8t040V 10 20 10 30 mV 50 20 50 mV 4.8 4.6 IL = Oto 20mA 20 Ripple Rejection f = 120Hz, T· = 25"C 66 66 dB Short Circuit Curr, Limit V REF = 0, T· = 25"C 100 100 mA 1 0.3 1 % Over Operating Temp. Range 0.3 Tj = 25°C, t = 1000 Hrs. 20 20 mV Maximum Frequency CT - 0.001 I' F. RT - 2kll 300 300 kHz Initial Accuracy RT and CT Constant 5 5 Voltage Stability VIN = 8 to 40V, Tj = 25°C 1 1 Temperature Stability Over Operating Temp. Range 2 2 Output Amplitude Pin 3, T· = 25°C 3.5 3.5 Y Output Pulse Width CT = O.01I'F, T· = 25°C 0.5 0.5 I's I::. VREF/!;TTemp. Stability I::.VREF Long Term Stability OSCILLATOR SECTION f MAX !::.fll::. T % % % ERROR AMPLI FIER SECTION Vos Input Offset Voltage VCM = 2.5V 0.5 5 2 10 mV Ib Input Bias Current V CM = 2,5V 2 10 2 10 I'A Gv CMV Open Loop Volt. Gain Common Mode Volt. Tj = 2SoC CMR Comm. Mode Rejec. Tj = 25°C B Small Signal Bandwidth Av = OdB, Tj = 25°C Vo Output Voltage TJ = 25°C 72 80 1.8 60 3.4 1.8 70 3.4 70 3.8 0.5 45 0 V dB MHz 3 3 0.5 dB 80 3.8 V COMPARATOR SECTION Duty-Cycle % Each Output On VIT Input Threshold Zero Duty-Cycle VIT Input Threshold Maximum Duty-Cycle Ib Input Bias Current 0 45 % V 1 1 3.5 3.5 V 1 1 I'A CURRENT LIMITING SECTION Pin 9 = 2V with Error Amplifier Set for Max. Out, T· = 25"C 190 Sense Voltage Sense Voltage T .C. CMV 200 210 180 0.2 Common Mode Volt. -1 200 220 0.2 +1 -1 mV mVfC +1 V 0.1 50 I'A 1 2 V OUTPUT SECTION (Each Output) Collector-Emitter Volt. Collector Leackage Cur. tr tf Ilq' 40 VCE = 40V Saturation Voltage Ic= 50mA Emitter Out. Voltage VIN = 20V Rise Time Rc= 2Kll, TJ = 25°C Fa" time Total Standby Curro 17 Rc= 2Kll, Tj= 25"C I VIN - 40V 50 1 2 17 18 0.2 18 V 0.2 I's 0.1 0.1 I 8 10 (*) Excluding oscillator charging current, error and current limit dividers, and with outputs open. 777 V 40 0.1 8 I's 10 mA outputs may be applied in a push-pull configuration in which their frequency is half that of the base oscillator, or paralleled for single-ended applications in which the frequency is equal to that of the oscillator. The output of the error amplifier shares a common input to the comparator with the current limiting and shutdown circuitry and can be overridden by signals from either of these inputs. This common point is also available externally and may be employed to control the gain of, or to compensate, the error amplifier, or to provide additional control to the regulator. RECOMMENDED OPERATING CONDITIONS 8 to 40 V Supply voltage V,N 0 to 20 mA Reference Output Current Current through CT Terminal -0.03 to -2 mA 1.8 to 100 Kn Timing Resistor, RT Timing Capacitor, CT 0.001 to 0.1 J.l.F TYPICAL APPLICATIONS DATA Oscillator The oscillator controls the frequency of the SG 1524 and is programmed by RT and CT according to the approximate formula: f "" 1.18 RT CT RT is in Kn CT is inJ.l.F f is in KHz Pratical values of ~ fall between 0.001 and O. lJ.1.F. Pratical values of RT fall between 1.8 and 100Kn. This results in a frequency range typically from 120Hz to 500KHz. where Blanking The output pulse of the oscillator is used as a blanking pulse at the output. This pulse width is controlled by the value of ~. If small values of CT are required for frequency control, the oscillator output pulse width may still be increased by applying a shunt capacitance of up to 100pF from pin 3 to 'ground. If still greater dead-time is required, it should be accomplished by limiting the maximum duty cycle by clamping the output of the error amplifier. This can easily be done with the circuit below: Fig. 6 VREF Comp '6;}-----, ® Gnd 'N9'6 ~ • 5K,ll 5-6400 Synchronous Operation When an external clock is desired, a clock pulse of approximately 3V can be applied directly to the oscillator output terminal. The impedance to ground at this point is approximately 2Kn. In this configuration RT ~ must be selected for a clock period slightly greater than that of the external clock. If two more SG1524 regulators are to be operated synchronously, all oscillator output terminals should be tied together, all CT terminals connected to a single timing capacitor, and the timing resistor connected to a single RT terminal. The other RT terminals can be left open or shorted to V REF' Minimum lead lengths should be used between the CT terminals. Fig. 7 - Push-pull transformer-coupled circuit. +Z8V +5V, SA 5 K.Jl lmH 0--I1--+~----116 0-----IM'----l6 5G1524 141----~ 10nF 10 r lnF 0,' ..n. ~~_ _ _ _ _~~_2_0K~L-___- _ - -__ -~~~_ _ 779 911. REGULATING PULSE WIDTH MODULATORS • • 8 to 35V OPERATION 5.1V REFERENCE TRIMMED TO ± 1% • 100Hz to 500KHz OSCILLATOR RANGE • SEPARATE MINAL OSCILLATOR SYNC A shutdown terminal controls both the soft-start circuity and the output stages, providing instantaneous turn off through the PWM latch with pulsed shutdown, as well as soft-start recycle with longer shutdown commands. These functions are also controlled by an undervoltage lockout which keeps the outputs off and the softstart capacitor discharged for sub-normal input voltages. this lockout circuitry includes app~oxi mately 500mV of hysteresis for jitter-free operation. Another feature of these PWM circuits is a latch following the comparator. Once a PWN pulses has been terminated for any reason, the outputs will remain off for the duration of the period. The latch is reset with each clock pulse. The output stages are totem-pole designs capable of sourcing or sinking in excess of 200mA. The SG1525A output stage features NOR logic, giving a LOW output for an OFF state. The SG1527A utilizes OR logic which results in a HIGH output level when OFF. TER- • ADJUSTABLE DEADTIME CONTROL • INTERNAL SOFT-START • PULSE-BY-PULSE SHUTDOWN • INPUT UNDERVOL TAGE LOCKOUT WITH HYSTERESIS • LATCHING PWM TO PREVENT MULTIPLE PULSES • DUAL SOURCE/SINK OUTPUT DRIVERS The SG 1525A/1527 A series of pulse width modulator integrated circuits are designed to offer improved performance and lowered external parts count when used in designing all types ofswitching power supplies. The on-chip + 5.1 V reference is trimmed to ± 1% and the input common-mode range of the error ampl ifier includes the reference voltage eliminating external resistors. A sync input to the oscillator allows multiple units to be slaved or a single unit to be synchronized to an external system clock. A single resistor between the CT and the discharge terminals provide a wide range of dead time adjustment. These devices also feature built-in soft-start circuitry with only an external timing capacitor required. DIP-16 Plastic (0.25) and Ceramic SO-16P CONNECTION DIAGRAM AND ORDERING NUMBERS (top view) INV. INPUT 16 VREF N.I.INPUT 15 -V, SYNC 14 OUTPUT B SG1525A - SG1525AJ 13 Vo SG1527A - SG1527AJ - 12 GROUND OSC.OUTPUT 4 CT 11 RT DISCHARGE SOFT - START 10 8 --Type OUTPUT A SHUTDOWN Plastic DIP Ceramic DIP SO-16P SG2525A SG2525AN SG2525AJ SG2525AP SG2527A SG2527AN SG2527AJ SG2527AP SG3525A SG3525AN SG3525AJ SG3525AP SG3527A SG3527AN SG3527AJ SG3527AP CaMp. s- 64110 781 12/86 ELECTRICAL CHARACTERISTICS (V, 20V, and over operating temperature, unless other- wise specified) Test cond itions Parameter SG 1525A/2525A SG 1527 A/2527 A SG3525A SG3527A Unit Min. !TYP.! Max. Min.! TYP.! Max. REFERENCE SECTION 5.2 V 20 10 20 mV 20 50 20 50 mV 20 50 20 50 mV 5.25 V Vi =S to 35V 10 IL = 0 to 20 mA Over operating range Tj = 25°C lIVREF Line regulation lIVREF Load regu lation Total output variation Line, load and temperature Short circuit current VREF= 0 * Output noise voltage lIVREF* Long term stability * 5.1 5.15 Output voltage t,VREF/t,T* Temp. stability 5.05 5.1 VREF 5.2 5 5 4.95 SO 100 SO 100 mA 10Hz'; f.; 10kHz, Tj=25°C 40 200 40 200 "Vrms Tj = 125°C, 1000 hrs 20 50 20 50 mV ±2 ± 6 ±2 ±6 % ± 0.3 ± 1 ± 1 ±2 % ± 3 ± 6 ± 3 ±6 % 120 Hz Tj = 25°C OSCILLATOR SECTION** • .. I nitial accuracy Tj = 25°C Voltage stability Vi =S to 35V MllIT* Temp. stability Over operating range fMIN Minim. frequency RT = 200 K!1 CT= 0.1 "F fMAX Maxim. frequency RT= 2 K!1 CT= 470pF Current mirror IRT= 2 mA • * • Clock amplitude * • Clock width Tj = 25°C Sy nc threshold Sync voltage = 3.5V Sync input current 120 KHz 400 400 2 3 3.5 1 0.3 0.5 1 ,,5 2 2.8 1.2 2 2.S V 1 2.5 1 2.5 mA 0.5 5 2 10 mV 2 3 3.5 0.3 0.5 1.2 2.2 2.2 mA 1.7 1.7 V ERROR AMPLIFIER SECTION (V CM = 5.1V) Ivos I nput offset voltage I 783 ELECTRICAL CHARACTERISTICS (continued) SG 1525A/2525A SG 1527A/2527 A SG3525A SG3527A Min. !TYP.! Max. Min.! TYP.! Max. I Slnk = 20 mA 0.2 0.4 0.2 0.4 V Islnk = 100 mA 1 2 1 2 V Parameter Test conditions OUTPUT DRIVERS (Each output) (V e Output low level Output high level = Unit 20V) Isource = 20 mA 18 19 18 19 V Isource = 100 mA 17 18 17 18 V Under-voltage lockout V comp and Vss = high 6 7 6 7 Ie Collector leakage Vc = 35V t r" Rise time CL= 1 nF, Tj = 25°C 100 600 tf" Fall time CL = 1 nF, Tj = 25°C 50 14 8 V 200 /lA 100 600 ns 300 50 300 ns 20 14 20 mA 8 200 TOTAL STANDBY CURRENT Supply current " These parameters, although guaranteed over the recommended operating conditions, are not 100%tested in production. e Tested at fosc= 40 KHz (RT = 3.6 Kn, CT = O.l/lF, RD = On). APproximate oscillator frequency is defined by: f = 1 • DC transconductance (gM) relates to DC open-loop voltage gain (G y ) according to the following equation: Gy = gM RL where RL is the resistance from pin 9 to ground. The minimum gM specification is used to calculate minimum Gy when the error amplifier output is loaded. RECOMMENDED OPERATING CONDITIONS (.) Input voltage (VI) Collector supply voltage (V cl Sink/source load current (steady state) Sink/source load current (peak) Reference load current Oscillator frequency range Oscillator timing resistor Oscillator timing capacitor Dead time resistor range 8 to 35 V 4.5 to 35 V o to 100 mA to 400 mA Oto 20 mA 100 Hz to 400 KHz 2 Kn to 150 Kn 0.001 J.1F to 0.1 J.1F to 500 o o (e) Range over which the device is functional and parameter limits are guaranteed. 785 n L. Fig. 1 - Oscillator charge time vs. AT and CT ·T (KJl ) ,. -~·1 I I 1/1/ ,. " VV ~ .IAf L ~ 2. -r-.~ ~~ ~r-'--ron~-,~~~~ VCE (I\) f' ) ~ :%~ "''I' ~L J ,,; WI .,...,. SOURC£SAU ....\Inti :" 5 II Yj .. 2OY /VV, V, VV ~ ~ o~ ~VV VV 2 Fig. 3 - SG1525A output saturation characteristics Fig. 2 - Oscillator discharge time vs. AD and CT 10 20 so 100 200 500 11M 2n11 H,...) 0.2 0.5 Fig. 4 - Error amplifier voltage gain and phase vs. frequency 0, I f" 1 2 5 '0 20 50 ""'.) - //// ~~ 0.01 SINK SAT, •.1 '01. / III I~(A) Fig. 5 - SG 1525A error ampl ifier ) '0 6. '. ~ Vi ,,20Y IMn 3001(0 ~ '00 :N' lOKD V.11,Ift bftow 20 ~nwill~i"tolimillh. m,.. imumduty tyet. I I Ti-l.. I L 100 11( ~ I I PHASE L lOt( 10011. "- "'101 - 180' 110' 360· {(Hz' PRINCIPLES OF OPERATION SHUTDOWN OPTIONS (See Block Diagram) immediately set providing the fastest turn-off signal to the outputs; and a 150 p.A current sink begins to discharge the external soft-start capacitor. If the shutdown command is short, the PWM signal is terminated without significant discharge of the soft-start capacitor, thus, allowing, for example, a convenient implementation of pulse-by-pulse current limiting. Holding Pin 10 high for a longer duration, however, will ultimately discharge this external capacitor, recycling slow turn-on upon release. Pin 10 should not be left floating as noise pickup could conceivably interrupt normal operation. Since both the compensation and soft-start terminals (Pins 9 and 8) have current source pull-ups, either can readily accept a pull-down signal which only has to sink a maximum of 100 p.A to turn off the outputs. This is subject to the added requirement of discharging whatever external capacitance may be attached to these pins. An alternate approach is the use of the shutdown circuitry of Pin 10 which has been improved to enhance the available shutdown options. Acti· vating this circuit by applying a positive signal on Pin 10 performs two functions: the PWM latch is 787 Fig.7 Fig.8 "V'ii TO OUTPUT FILTER A 11 5G1525A B 14 GNO 12 5-6418 5-6.1,1711 For single-ended supplies, the driver outputs are grounded. The Vc terminal is switched to ground by the totem-pole source transistors on alternate oscillator cycles. In conventional push-pull bipolar designs, for· ward base drive is controlled by RI -R3. Rapid turn-off times for the power devices are ach ieved with speed-up capacitors CI and C2 . Fig.9 Fig. 10 .vs o--------~-----. SG 1525A 5G 1525A ," B 02 14 s- The low source impedance of the output drivers provides rapid charging of Power Mos input capacitance while minimizing external com· ponents. 789 6347 Low power transformers can be driven directly by the SG 1525A. Automatic reset occurs during dead time, when both ends of the primary winding are switched to ground. SWITCH-MODE POWER SUPPLY CONTROLLER voltage stability even at high load changes: this IC can be used not only in TV receivers and video recorders but also in power supplies in Hi-Fi sets and active speakers. • LOW START -UP CUR RENT • DIRECT CONTROL TRANSISTOR • COLLECTOR CURRENT PROPORTIONAL TO BASE-CURRENT INPUT • REVERSE-GOING LINEAR CHARACTERISTIC CURVE. OF SWITCHING ~ OVERLOAD T~ The TDA4601 is a monolithic integrated circuit designed to regulate and control the switching transistor of a switching power supply. Because of its wide operational range and high Powerdip (9 + 9) ORDERING NUMBER: TDA4601 (SiP-g) TDA4601 B (9 + 9) BLOCK DIAGRAM 8 START- UP CIRCUIT VOLTAGE CONTROL 5-7891 791 12/86 ELECTRICAL CHARACTERISTICS Parameter Vg (T amb = 25°C) Test Conditions Operating supply voltage. range Min. Typ. Max. Unit 18 V 1.5 2.4 0.5 2.0 3.2 mA mA mA 11.8 12.3 V 7.8 Start condition (according to test circuit of fig. 1) Ig Vg Supply current (V 1 not yet switched on) Vg Vg Vg = 2V = 5V = 10V Switch threshold (VI) Normal operation (Vg 11 = 10V, V cont = -10V, V clock = ±O.5V. f = 20KHz, duty cycle 1:2 after switch on) = -10V = OV Ig Supply current Vcont Vcont V ref Voltage reference at pin 1 11 <0.1 rnA 11 = 5 rnA V3 Control voltage Vcont = OV V4 Collector current simulation voltage Vcont = OV (see Note t:.V 4 Collector current simulation voltage Vcont = OV to -10V (see note 1) V5 External protection threshold V7 Pin 7 output voltage Vcont = OV = OV (see note 1) Va Pin 8 output voltage V cont Va Pin 8 output voltage change Vcont OV to -10V (see note 1) V2 Feedback voltage (see note 1) TKI Reference voltage temperatu re coeffic. Protection operation (V 9 1) (see note 1) 110 50 135 75 160 100 mA mA 4 4 4.2 4.2 4.5 4.4 V V 2.3 2.6 2.9 V 1.8 2.2 2.5 V 0.3 0.4 0.5 V 6 7 8 V 2.7 3.3 4.0 V 2.7 3.4 4.0 V 1.6 2 2.4 V 0.2 V 10-' 11K = 10V; V cont = -10V; VcloCk = ± O,5V; f = 20KHz; duty cycle 1 : 2) 19 Supply current v 5 .;; 1.8V 14 22 28 mA V7 SWitch-off voltage V 5 ';; 1.8V 1.3 1.5 1.8 V 1.8 2.1 2.5 V V4 793 Fig. 2 - Test and appl ication circu it lN4007 10kl1./3W 1.5A BY258/200 ,, , ,I , I I : I , , -----, 9 7 15 13 II I AZV 1___________________________________ _ 16 12 6 2 SHe 270 pF 56 kl1. 25V 18V 150V VI 5-1901/2 1) C limits the max. collector current of BU508 at overshooting the permissible output power. 2) Adjustment of secondary voltage. 3) Must be discharged before IC change. 795 Fig. 3 - Frequency vs. output power (test circuit of fig. 2). Fig. 4 - Efficiency vs. output power test circuit of fig. 2). , ,./"1., 0 '0 0 '" 60 80 f\ "- 40 I 60 i"-- V I 1--__ '0 20 20 40 60 80 20 Fig. 6 - Output voltage V2 (mains change) (test circuit of fig. 2). 40 60 ",'" ,,, '50 ....... f-"'" ....... '49 f-"'" k-' 80 100 200 300 400 500600 100800900 Fig. 7 - Example of a PC heatsink (35°CIW) '52 148 Fig. 5 - Load character· istics V2-f (lq2) (test cir· cuit of fig. 2). V 141 150 160 170 180 190 200 2\0 220 230 240 Vmains(V) 797 loz(mA) ADVANCE DATA HIGH PERFORMANCE MOTOR SPEED R.EGULATOR • TACHIMETRIC SPEED REGULATION WITH NO NEED FOR AN EXTERNAL SPEED PICK-UP TDA7272 is an high performance motor speed controller for small power DC motors as used in cassette players. • VII SUPPLEMENTARY PREREGULATION Using the motor as a digital tachogenerator itself the performance of true tacho controlled systems is reached. • DIGITAL CONTROL OF DIRECTION AND MOTOR STOP A dual loop control circuit provides long term stability and fast settling behaviour. • SEPARATE SPEED ADJUSTMENT • 5V TO 18V OPERATING SUPPLY VOLTAGE • 1A PEAK OUTPUT CURRENT • OUTPUT CLAMP DIODES INCLUDED Powerdip (16 + 2 + 2) .• SHORT CIRCUIT CURRENT PROTECTION • THERMAL TERESIS SHUT DOWN WITH HYSORDERING NUMBER: TDA7272 • DUMP PROTECTION (40V) BLOCK DIAGRAM 3 19 2 20 11 13 14 17 18 5,6,15,16 8 10 ~-9485 This is advanced information on a new product now in development or undergoing evaluation. Details are subject to change without notice. 799 12/86 TEST CIRCUIT 51 +Vs 52 V3 C1 000 pF 50 I R1 15K 14 2 13 11 1 9 12 TDA7272 19 20 18 10 5 17 5-9487 ELECTRICAL CHARACTERISTICS (Tamb Parameter Vs Operating supply voltage Is Supply current = 25°C; Vs = 13.5V Test Conditions unless otherwise specified) Min. Typ. 5 5 No load Max. Unit 18 V 12 mA OUTPUT STAG E 10 Output current pulse 10 Output current continuous V lO- 9,12 Voltage drop 10 = 250mA 1.2 1.5 V Vll- 9,12 Voltage drop 10 = 250mA 1.7 2 V 801 1 A 250 mA OPERATING PRINCIPLE limited on principle by the resolution in time of the tachometer, this control principle offers a poor reaction time for motors with a low number of poles. The realized circuit is extended by a second feed forward loop in order to improve such system by a fast auxiliary control path. The TDA7272 novel applied solution is based on a tachometer control system without using such extra tachometer system. The information of the actual motor speed is extracted from the motor itself. A DC motor with an odd number of poles generates a motor current which contains a fixed number of discontinuitues within each rotation. (6 for the 3 pole motor example on Fig. 1) This additional path senses the mean output current and varies the output voltage according to the voltage drop across the inner motor resistance. Apart from a current averaging filter, there is no delay in such loop and a fast settling behaviour is reached in addition to the long term speed motor accuracy. Deriving this inherent speed information from the motor cu rrent, it can be used as a replacement of a low resolution AC tachometer system. Because the settling time of the control loop is Fig. 1 - Equivalent of a 3 pole DC motor (a) and typical motor current waveform (b) lm- E L R (a) 1m ( b) 5 - 9494 BLOCK DESCRIPTION current magnitude and duration T, are adjustable by external elements CT and RT. The principle structure of the element is shown in Fig. 2. As to be seen, the motor speed information is derived from the motor current sense drop across the resistor As; capacitor CD together with the input impedance of 500n at pin 1 realizes a high pass filter. The monostable is retriggerable; th is fu nction prevents the system from fau It stabilization at higher harmonics of the nominal frequency. The speed programming current is generated by two separate external adjustable current sources. A corresponding digital input signal enables each current source for left or right rotation direction. Resistor RP1 and RP2 define the speed, the logical inputs are at pin 18 and 19. This pin is internally biased at 25mV, each negative zero transition switches the input comparator. A 10mV hysteresis improves the noise immunity. The trigger circuit is followed by an internal delay time differentiator. At the inverting input (pin 14) of the main amplifier the reference current is compared with the pulsed monostable output current. Thus, the system becomes widely independent of the applied waveform at pin 1, the differentiator triggers a monostable circuit which provides a constant current duration. Both, output For the correct motor speed, the reference current matches the mean value of the pulsed monostable current. In this condition the charge of the feedback capacitor becomes constant. 803 PIN FUNCTION AND APPLICATION INFORMATION The biasing of the pin 1 is 25mV with a hys· teresis of 10mV. So the sensing resistance must be chosen high enough in order to obtain a negative spike of the least 30mV on pin 1, also with minimum variation of motor current: Pin 1 Trigger input. Receives a proper voltage which contains the information of the motor speed. The waveform can be derived directly by the motor current (Fig. 3). The external resistor generates a proper voltage drop. Together with the input resistance at pin 1 [ R'N (1) = 500n ] the external capacitor CD realize a high pass filter which differentiates the commutation spikes of the motor current. The trigger level is OV. 30mV Rs ; ; ; . - - - - b.I MoT min. Such value can be too much high for the preregulation stage V-I and it could be necessary to split them into 2 series resistors Rs = RS1 + RS2 (see fig. 4) as explained on pin 8 section. Fig. 4 Fig.3 Co 5-9495 (mV) VII REG Vp1N1 25 The information can be taken also from an external tachogenerator. Fig. 5 shows various sources connections: 10 1(5) the input signal mustn't be lower than -O.7V. 5-9496 Fig. 5 TTL-MOS 5- 9498/1 PHOTOTRANSISTOR TACHO 805 MAGNETIC TACHO Fig. 10 The low pass-filter R L , CL must be calculated in order to reduce the ripple of the motor commutation at least 20dB. Another example of possible pins 10-8 connections is showed on Fig. 9. A choke can be used in order to reduce the radiation. Fig.9 8 10 5- 9502 Pin 10 4.7}JF I Common sense output. From this pin the output current of the bridge configuration (motor current) is fed into Rs external resistor in order to generate a proper voltage drop. 5-9503/1 The drop is supplied into pin 1 for tachometric control and into pin 8 for V /1 control (See pin 1 and pin 8 sections). Pin 9 Output motor left. The four power transistors are realized as darlington structures. The arrangement is controlled by the logic status at pins 18 and 19. Pin 11 Supply voltage. Pin 12 As before explained (see block description), in the normal left or rig~t mode one of the lower darlington becomes saturated whereas the other remains open. The upper half of the bridge operates in the linear mode. Output motor right. (See pin 9 section) Pin 13 Output main amplifier. The voltage on this pin results from the tachometric speed control and feed s th e ou tpu t stage. In stop condition both upper bridge darlingtons are off and both lower are on. In the high output impedance state the bridge is switched completelyoff. The value of the capacitor CF (Fig. 4), connected from pins 13 and 14, must be chosen low enough in order to obtain a short reaction time of the tachometric loop, and high enough in order to reduce the output ripple. Connecting the motor between pins 9 and 12 both left or right rotation can be obtained. If only one rotation sense is used the motor can be connected at only one output, by using only the upper bridge half. Two motors can be connected each at the each output: in such case they will work alternatively (See Application Section). A compromise is reached when the ripple voltage (peak-to-peak) V ROP is equal to 0.1 VMOTOR: CT CF = 2.3 - - (1 The internal diodes, together with the collector substrate diodes, protect the output from inductive voltage spikes during the transition phase. V R1P with 807 V R1P = VFEM + 'MOT • 10 RT ---I Rp RMOT and Fig. 14 Fig. 15 3 s- 9 504 5-9509 Pin 14 Inverting input of main amplifier. In this pin the current reference programmed at pins 20, 17 is compared with the current from the monostable (stream of rectangular pulses). Fig. 16 In steady-state condition (constant motor speed) the values are equal and the capacitor CF voltage is constant. This means for the speed n (mi n -1) : n = 10.435 CT m Rp where "m" is the number of collector segments. (poles) Fig. 17 The non inverting input of the main amplifier is internally connected to a reference voltage (2.3V). Pin 15 Ground. Pin 16 Ground. Pin 17 Left speed adjustment. The voltage at this pin is fixed to a reference value of O.BV. A resistor from this pin and ground (Fig. 14) fixes the reference current which will be compared with the medium output current of the monostable in order to fix the speed of the motor at the programmed value. The correct value of Rp would be: 10.435 Rp = CT • ni • n' Fig.1B n = motor speed, (min -1) m = poles number B09 Fig. 21 - Tacho only speed regulation F lor: CT I 14 13 11 9 12 C E R2 5 -9469/1 Fig. 22 - One direction reg. of one motor, or alternatively of two motors rJ:F Al>--+---' F B 5-9490 811 (:~~~~~~l~?: ::;;I?~:~1~;M!!./j'!~~:;~~~~~//:'Y/it~~>'i::'·~:~ Fig. 25 -- High current TOA7272 + 2 x L 149 application Fig. 24 -- Speed regulation versus supply voltage (Circuit of Fig. 20) ilf·'·H-++-H-++-H-+++-H--I -0.2 -0.4 H++H-++t---I-++,...H--I H-++-H-++--H-+++-I-+-1 10 15 ~~-------Cf-----~~ s- 91091 Fig. 26 -- In connection with a presettable counter and I/O peripheral the TOA7272 controls the speed through a 0/A converter I Z B430 CTC 17 ZC 2 ClK TOA7272 13 j , ZC ClK 14 18 Z8420 PIO SPEED CONTROL OUTPUT PORT DAC 0808 5-9.493 813 aB. ADVANCE DATA DUAL MOTOR DRIVER • which realizes two independent programmable current sources. The device is well suited for motor driving applications such ~as reel motors in video recorders. A wide supply voltage range perm its battery operation. HIGH OUTPUT CURRENT, EACH CHANNEL UP TO 1A • WIDE SUPPLY UP TO 28V VOLTAGE RANGE, 4V • SHORT CIRCUIT PROTECTION • SAFE OPERATING LIMITING AREA CURRENT • TEMPERATURE SHUT DOWN WITH HYSTERESIS • Heptawatt HIGH INPUT IMPEDANCE • GROUND COMPATIBLE INPUT ORDERING NUMBER: TDA8115 The TDA8115 is a monolithic integrated circuit BLOCK DIAGRAM This is advanced information on a new product now in development or undergoing evaluation. Details are subject to change without notice. 815 4/86 ELECTRICAL CHARACTERISTICS (T amb = 25°C. unless otherwise specified) Parameter Test Conditions Min. Vs Supply voltage IQ Quiescent current 10 Output current range VIR Input voltage range 0 VOS Positive input offset for current starting point 50 Typ. 4 2 60 Max. Unit 23 V 5 mA 1 A Vs -3 V 80 mV Thermal shut down 150 Hysteresis 20 ·c ·c 1.4 0.4 A A Output cu rrent limit IL Vs = 10V Vs = 20V Ib Input bias current Vsat Saturation voltage Rs Bond resistance 1.4 lOUT =0.9A 1 /loA 2 V 60 Fig. 1 - Transconductance characteristic mO Fig. 2 - Max output current vs. supply voltage (SOA) 10 (A) '0 (A) 1 1.l.f----,. O~~~--------~--~ 40mV lV Vs (V) 5- 8711 with. 10 = s- 8712 V IN - 40mV (RS + 60mO) 817 lIB. ADV ANCE DATA FOUR PHASE BRUSHLESS MOTOR DRIVER • WIDE OPERATING VOLTAGE RANGE 6V TO 14V The TDA 8116 is a monolithic integrated circuit in bipolar technology. • HIGH CURRENT CAPABILITY UP TO 1A • OUTPUT DC CURRENTS UP TO O.4A It is intended for driving a four phase brush less video head motor in microcomputer controlled servo systems. • TWO LOGICAL INPUTS FOR THE CODED COMUNICATION SIGNAL • LIMITED SLEW RATE OF THE OUTPUT VOLTAGE • ANALOG INPUT WITH FIXED VOLTAGE GAIN • INTEGRATED FLYBACK EACH OUTPUT • THERMAL PROTECTION DIODES Powerdip 12 + 2 + 2 AT ORDERING NUMBER: TDA 8116 BLOCK DIAGRAM D/A }JP This i.1 advanced information on 8 new product now in development or undergoing evaluation. Details are subject to change without notice. 819 12/86 THERMAL DATA Parameter TJsTD TJsDH Rth J-c:ase RthJ...mb Thermal Thermal Thermal Thermal Min. Typ. Parameter Unit 14 80 °c °c °C/W °C/W 150 20 shut down threshold shut down hysteresis resistance junction-ground pins resistance junction-ambient ELECTRICAL CHARACTERISTICS 16V Max. < Vs < 14V. TJ = Tilt Conditions 25°C. unless otherwise specified) Min. Typ. Max. Unit 14 V VsoP Operating sypply voltage range Vso Sou rce stage satu rati on voltage VIN =5V 10=0.4A 10= lA 1.4 1 2 1.4 V V Va Sink stage saturation voltage VIN=5V 10=0.4A 10=lA 1.4 1 2 1.4 V V Av Voltage gain VIN-1V RL. =500 VINth Input voltage threshold IN Input current VIN Input voltage operating voltage range VX.v High Control input HIGH level Ix. V High Control input HIGH current Vx. v L.ow Control input LOW level 6 VIN=5V 2.5 2.75 3.0 V 0.6 0.7 0.8 V -5 -1 +5 pA Vs -1 V 0 1.7 2.4 VIN=5V V IN =0.4V 7 V 20 IJA 0.3 0.8 V -20 20 IJA Ix. V Low Control input LOW current VEN L.ow Enable input LOW level -0.3 1.5 V V EN High Enable input HIGH level 2.4 7 V lEN Low Enable input LOW current VEN=OV -20 -40 IJA lEN High Enable input HIGH current V EN =5V 1 IJA VHX. V. EN Control and enable inputs hysteresis 150 mV dVout dt Output voltage slope Cl.2 = 10nF 6 V/ms hOSTI Starting output current V IN =5V Vs= 12V IS Ouiescent supply current VIN=O Is Supply current VIN=5V 821 1 A 3 5 mA 8 15 mA II. ADVANCE DATA CURRENT MODE PWM CONTROLLER • FEW EXTERNAL COMPONENTS • FIXED FREQUENCY OPERATION • HIGH CURRENT TOTEM POLE OUTPUT • INTERNALLY TRIMMED BAND GAP REFERENCE • DOUBLE PULSE SUPPRESSION • PULSE-BY~PULSE CURRENT features to implement off line, fixed frequency current mode control schemes with a minimal external parts cou nt. The advantages for this tecniQue can be measured in improved line regulation, enhanced load regulation and a simplier control loop. Protection circuitry includes buit-in under voltage lockout, pulse-by-pulse current limiting and an antimagnetization circuit. LIMITING • LOW START UP CURRENT « 1mA) • UNDER VOLTAGE LOCKOUT • ANTIMAGNETIZATION CIRCUIT • EXTERNAL DUTY-CYCLE Plastic Minidip LIMITATION Designed primarily for TV/Monitor applications, the TDA8130 control IC provides the necessary ORDERING NUMBER: TDA8130 BLOCK DIAGRAM 4 This is advanced information on a new product now in development or undergoing evaluation. De-tails are subject to change without notice. 823 12/86 //.~;:tJ!':~'~~5';t ", ";/1 "N/"J "',/i.',>·,>i,,·,C ELECTRICAL CHARACTERISTICS (Vs = 8V, Tamb = 25°C) Parameter Test Conditions Min. Typ. Max. Unit Vs Operating supply voltage After start-up 8 V Is Supply current (without load) Vs =8V after start-up 20 mA Vst Start-up threshold 8.4 V Vso Switch-off threshold 5.6 V 151 Supply current before start-up Vr Internal supply voltage 3.2 V Va Reference voltage 1.2 V Vb Current limiter threshold 0.75 V Vc Flyback sense threshold 0.4 V fa Oscillator free running frequency 40 kHz fm Maximum oscillator free running frequency Voh Sou rce satu ration voltage 10 = 100mA Vol Sink saturation voltage 10 = 0.5A 1 with C = 3.3nF R = 3.3Kil kHz 100 825 mA 0.8 V 1 V Fig. 4 - Printed circuit and component layout of the-circuit of fig. 3 (1 : 1 scale) ir. > .-.. ID N N .,o oil U + 827 L II. I ADVANCE DATA CURRENT MODE PWM CONTROLLER • • HIGH CURRENT TOTEM POLE OUTPUT • INTERNALLY TRIMMED BAND GAP REFERENCE • DOUBLE PULSE SUPPRESSION • PULSE-BY-PULSE CURRENT LIMITING • LOW START UP CURRENT « 1mA) • UNDER VOLTAGE LOCKOUT • ANTI MAGNETIZATION CIRCUIT • EXTERNAL DUTY CYCLE LIMITATION • RAMP GENERATOR WITH NIZATION FACILITY • ENABLE INPUT • • Designed primarily for TV/Monitor applications, the TDA8132 control IC provides the necessary features to implement off line, fixed frequency current mode control schemes with a minimal external parts count. The advantages of this technique can be measured in improved line regulation, enhanced load regulation and a simplier control loop. Protection circuitry includes built-in under voltage, lockout, phase-by-pulse current limiting and an anti magnetization circuit. FIXED FREQUENCY OPERATION SYNCHRO- DIP-14 Plastic OVER AND UNDER VOLTAGE DETEC• TORS ORDERING NUMBER: TDA8132 OVERLOAD IDENTIFICATION BLOCK DIAGRAM '4 This is advanced information on a new product now in development or undergoing evaluation. De.tails are subject to change without notice. 829 12/86 ELECTRICAL CHARACTERISTICS (Vs = 8V, Tamb = 25°C) Parameter Test Conditions Min. Typ. Max. Unit Vs Operating supply voltage After start-up 8 V Is Supply current (without load) Vs=8V after start-up 20 mA Vst Start-up threshold 8.4 V Vso SWitch-off threshold 5.6 V 151 Supply cu rrent before start-up Vr Internal supply voltage 3.2 V Va Reference voltage 1.2 V Vb Current limiter threshold 0.75 V Vc Flyback sense threshold 0.4 V fo Oscillator free running frequency 40 kHz fm Maximum oscillator free running frequency Voh Source saturation voltage 10 = 100mA 0.8 V Vol Sink saturation voltage 10 = 0.5A 1.5 V Isync Synchronous input current (positive going) Vov Over-voltage threshold Vuv Va 1 with C = 3.3nF R = 3.3Kn mA kHz 100 p.A 100 1.2 V Under-voltage threshold 0.75 V Enable threshold 0.5 V 831 Fig. 5 - Output voltages vs. 12V output current (1012) Fig. 4 - Output voltages vs. 5V output current (105) G~971 6·5916 Vo vo I I' J IV 1 I , - VREG , , t-- "' 17 10 --- " / 0", 10 IVoJ v.., ,,/ :5~ J h. vo' '0' I' / 0.5 833 1 15 2 2.5 J 3.5 41012 (1\) II. SUPPLY VOLTAGE SUPERVISORS delay that delays the return of the reset outputs to their inactive states. Since the time delay for most microcomputers and microprocessors is in the order of several machine cycles, the device internal time delay is determined by an external time delay is determined by an external capacitor connected to the CT input (pin 3). td = 1.3 X 104 x CT Where: CT is in farads (F) and td is in seconds(s) In addition, when the supply voltage drops below the nominal value, the outputs will be active until the supply voltage returns to the nominal value. An external capacitor (typically 0.1IlF) must be connected to the REF output (pin 1) to reduce the influence of fast transients in the supply voltage. The TL7700AI series is characterized for operation from _25°C to 85°C; the TL7700AC series is characterized from O°C to 70°C. • POWER-ON RESET GENERATOR • AUTOMATIC RESET GENERATION AFTER VOLTAGE DROP • WIDE SUPPLY VOLTAGE RANGE ... 3V .TO 18V • PRECISION VOLTAGE SENSOR • TEMPERATURE-COMPENSATED AGE REFERENCE VOLT- • TRUE AND COMPLEMENT RESET OUTPUTS • EXTERNALLY ADJUSTABLE PULSE WIDTH The TL7700A series are monolithic integrated circuit supply voltage supervisors specifically designed for use as reset controllers in microcomputer and microprocessor systems. During power-up the device tests the supply voltage and keeps the RESET and RESET outputs active (high and low, respectively) as long as the supply voltage has not reached its nominal voltage value. Taking RESIN low has the same effect. To ensure that the microcomputer system has reset, the TL7700A then initiates an internal time Plastic Minidip SO-B BLOCK DIAGRAM RESET CT. 5EN5E INPUT RI* R2* RESiN ~--------------4----------+~REF GNO 5-8037 *TL7702A Rl = 00, R2 = open;TL7705A Rl =7.BKO, R2 = 10KO; TL7709A Rl = 19.7KO, R2 = 10KO; TL7712A Rl = 32.7KO, R2 = 10KO; TL7715A Rl = 43.4KO, R2 = 10KO 835 12/86 THERMAL DATA Rth j-amb Thermal resistance junction-ambient 120 max. ELECTRICAL CHARACTERISTICS These specifications unless otherwise specified, apply for: Tamb = -40 to 85°C (TL77XXAI); Tamb = 0 to 70°C (TL77XXAC) Test Conditions 11) Parameter VOH High-level output voltage at RESET IOH = -16mA VOL Low-level ou ,put voltage at RESET IOL= 16mA Vref Reference voltage Tamb = 25°C VT Threshold Voltage at SENSE input Min. Typ. Max. Vs-1.5 Unit V 0.4 V V 2.48 2.53 2.58 TL7702A 2.48 2.53 2.58 TL7705A 4.5 4.55 4.6 Vs = 3.6V to 18V TL7709A 7.5 7.6 7.7 10.6 10.8 11.0 V Tamb = 25°C TL7712A VT Threshold voltage at SENSE input TL7715A 13.2 13.5 13.8 TL7702A 2.45 2.53 2.58 TL7705A 4.45 4.55 4.6 TL7709A 7.4 7.6 7.7 TL7712A 10.4 10.8 11.0 TL7715A 13.0 13.5 13.8 Vs = 3.6V to 18V VT+, VT- Hysteresis (2) at SENSE input TL7702A V 10 TL7705A 15 Vs = 3.6V to 18V TL7709A 20 mV Tamb = 25°C TL7712A 35 TL7715A II Input current at RESIN input 45 Vi = 2.4V to Vs 20 Vi = O.4V < VI < Vs -1.5V -100 II Input current at SENSE input IOH High-level output current at RESET Vo= 18V 50 IOL Low-level output current at RESET Vo=OV -50 Is Supply current All inputs and out. open TL7702A Vref 0.5 1.8 2 3 /lA mA 1. All characteristics are measured with C = O.l/lF from Pin 1 to GND, and with C = O.l/lF from Pin 3 to GND 2. Hysteresis is the difference between the positive going input threshold voltage. VT+, and the negative going input threshold voltage, VT-. 837 II. PRELIMINARY DATA PROGRAMMABLE, OFF-LINE, PWM CONTROLLER • • • • • • • • • • • • • a wide input voltage range. In addition to startup and normal regulating PWM functions, these devices offer built-in protection from over-voltage, under-voltage, and over-current fault conditions. This monitoring circuitry contains the added features that any fault will initiate a complete shutdown with provisions for either latch off or automatic restart. In the latch-off mode. the controller may be started and stopped with external pulsed or steady-state commands. Other performance features of these devices include a 1% accurate reference, provision for slow-turn-on and duty-cycle limiting, and highspeed pulse-by-pulse current limiting in addition to current fault shutdown. The UC 1840's PWM output stage includes a latch to insure only a single pulse per period and is designed to optimize the turn off of an external switching device by conducting during the "OF F" time with a capability for both high peak current and low saturation voltage. These devices are available in an l8-pin dual-in-line plastic or ceramic package. The UC1840 is characterized for operation over the full military temperature range of -55°C to + 125°C. The UC2840 and UC3840 are designed for operation from -25°C to +85°C and aoc to + 70°C, respectively. ALL CONTROL, DRIVING, MONITORING, AND PROTECTION FUNCTIONS INCLUDED LOW-CURRENT, OFF-LINE START CIRCUIT FEED-FORWARD LINE REGULATION OVER 4 TO 1 INPUT RANGE PWM LATCH FOR SINGLE PULSE PER PERIOD PULSE-BY-PULSE CURRENT LIMITING PLUS SHUTDOWN FOR OVER-CURRENT FAULT NO START-UP OR SHUTDOWN TRANSIENTS SLOW TURN-ON AND MAXIMUM DUTYCYCLE CLAMP SHUTDOWN UPON OVER- OR UNDERVOLTAGE SENSING LATCH OFF OR CONTINUOUS RETRY AFTER FAULT REMOTE,PULSE-COMMANDABLE START/ STOP PWM OUTPUT SWITCH USABLE TO 1A PEAK CURRENT 1% REFERENCE ACCURACY 500 kHz OPERATION Although containing most of the features required by all types of switching power supply controllers, the UC1840 family has been optimized for highly-efficient boot-strapped primaryside operation in forward or flyback power converters. Two important features for this mode are a starting circuit which requires little current from the primary input voltage and feed-forward control for constant volt-second operation over DIP-18 Plastic (U7P2) and Ceramic CONNECTION DIAGRAM AND ORDERING NUMBERS (top view) COMPENSATION START I o II , " uv SENSE STOP rNV INPUT " " THRESHOLD CURRENT SENSE Type 11 Plastic Ceramic UC1840 - UC1840J UC2840 UC2840N UC2840J UC3840 UC3840N UC3840J +Vr SUPPLY GROUND 13 SLOW-START RT' CT 5 II REF DRIVER BIAS RESET CURRENT NON INY INPUT PWM OUTPUT V\ SENSE 10 RAMP 839 12/86 THERMAL DATA Rth j-amb Thermal resistance junction-ambient max 80 °C/W FUNCTIONAL DESCRIPTION Name Function PWM CONTROL OSCILLATOR Generates a fixed-frequency internal clock from an external RT and CT. Frequency = Kc RTC T 0.3 log (C T X 1012 ). RAMP GENERATOR where Kc is a first-order correction factor "" Develops a linear ramp with a slope defined externally by ~dv t sense v;ltage • CR is normally selected .;;;; ~ and RR R its value will have some effect upon valley voltage. C R terminal can be used as an input port for current mode control. ERROR AMPLIFIER Conventional operational amplifier for closed-loop gain and phase compensation. Low output impedance: unity-gain stable. REFERENCE GENERATOR Precision 5.0V for internal and external usage to 50 mAo Tracking 3.0V reference for internal usage only with nominal accuracy of ± 2%. 40V clamp zener for chip O.V. protection, 100mA maximum current. PWM COMPARATOR Generates output pulse which starts at termination of clock pulse and ends when the ramp input crosses the lowest of two positive inputs. PWM LATCH Terminates the PWM output pulse when set by inputs from either the PWM comparator, the pulse-by-pulse current limit comparator, or the error latch. Resets with each internal clock pulse. PWM OUTPUT SWITCH Transistor capable of sinking current to ground which is off during the PWM on-time and turns on to terminate the power pulse. Current capacity is 400mA· saturated with peak capacitance discharge in excess of one amp. 841 ELECTRICAL CHARACTERISTICS (Refer to the test circuit. Unless otherwise stated, these specifications apply for Ti = -55 to + 125°C for the UC1840, -25°C to + 85°C for the UC2840 and o to 70u C for the UC3840; Vi = 20V, RT = 20Kn, ~ = 0.001 I1F, CR = 0.001 I1F, current limit threshold = 200mV Parameter UC1840 UC2840 Test conditions Min. I Typ. I UC3840 Max. Min. I Typ. Units I Max. POWER INPUTS 1ST Start-up current "Start-up current T.C. Vi Tj ~ ~ 30V, 25°C Pin Ii Operating current Vi Supply O.V. clamp Ii ~ ~ 2.5V, Pin 2- 2.5V Vi - 30V, Vsov 2~ Pin 30V, 2~ 3.5V 20m A 4 5.5 4 5.5 rnA -0.1 -0.2 -0.1 -0.2 %tc 5 10 15 5 10 15 mA 33 40 45 33 40 48 V 4.9 REFERENCE SECTION V REF Reference voltage T j ~ 25°C 5 5.05 5 5.1 V !1VREF Line regulation Vi - 8 to 30V 10 15 10 20 mV IL - 0 to 20 mA 10 20 10 !1VREF Load regulation EV REF /!1T" Temperat. coeft. Isc Short circuit curro 4.95 Over op. temp. range V REF~ 0, T j ~ 30 mV ± 0.4 mV/oC -80 -100 mA 50 55 KHz 0.5 1 % ± 0.8 %rC ± 0.4 25°C -80 -100 50 53 0.5 1 OSCILLATOR fs Nominal frequency Tj Voltage stability Vi - 8 to 30V " Temperature coeff. fs(max) Maxim. frequency ~ 25°C 47 Over op. temp. range RT~ 2K!1, CT~ 45 ±0.8 330pF 500 KHz 500 RAMP GENERATOR Ramp current min. ISENSE~ Ramp current max. ISENSE- 1 rnA -0.9 -0.95 0.3 0.5 0.7 0.3 0.5 0.7 V Clamping level 3.9 4.2 4.5 3.9 4.2 4.5 V 0.5 5 2 10 mV 0.5 2 1 5 )LA 0.5 )LA -11 -10)LA Ramp valley Ramp peak -14 -11 -0.9 -14 )LA rnA -0.95 ERROR AMPLIFIER Vos I nput offset voltage Ib I nput bias current los Gv I nput offset current VCM~5V 0.5 Open loop gain !1Vo~ 1 to 3V 60 Output swing (max Out';; Ramp peak -100 mV) Minimum total range 0.3 CMR Common mode rejection Vq,1~ 70 80 70 80 dB SVR Supply voltage rejection Vi -8 to 30V 40 50 40 50 dB 1.5 to 5.5V 843 60 66 3.5 dB 66 0.3 3.5 V ··UC1840 UC2840 UC3840 Fig. 1 - Open loop test circuit SUPPLV valTAGE RR )IOOK11 1. RS )180Kll Roc I. V,N SLOW ST. 8 _~o 16 VREF. RT ~'h~ J:'nF,----- CT:;-RI lOKll DRIY. BIAS 14 11YIN SENSE OR L:1Kfi MONITOR GNO 13 10 RAMP ---- STOP 4 3.0Y SENS CR~ :I!:nF COMP. I RESET 5 INY. N.!. C/LH e/l(+) 11 18 6 7 l~PWMI~ J 10KA ADJ. [ Start voltage = 3 ( R1 + R2 + R3 ) + 0.2 R1 = 12\1 R2 + R3 r--r-r--r-r--,.-,-"=::" m l---'-t.::--m-:.,..,:f.:----+--+----+-+--1---l 43 K11 2KH 10 K1l. SENS __ CURRENT TEST Current limit = 200 mV Current fault voltage = 600 mV Duty cycle clamp = 50% = 8V Fig. 3 - PWM Output saturation voltage Fig. 2 - Start U.V. hysteresis current ·IH [ O.V. fau/tvo/tage = 3 ( R1 + R2 + R3 ) = 32V R3 Nomina/ frequency = __1__ = 50 kHz RTCT ("A) '8 011 -- 5-1412 U.V. fault voltage = 3 ( R 1 + R2 + R3 ) R2 + R3 ... ~ VREF Io.,,..F OUTPUT UC1840 2 START I UV .... + PWM OUT 12 9 Rr/er RZ[ 9Kll R3[ 3Kll Cs Fig. 4 - Oscillator frequency VCEIsil.l I (VI vin:20V LOWOUTV-C~Lf. ~o~-f'~n~·2~·=2.~'+__+-+__+-+__+ PULSE TEST I- UC3840max ./ L.::::: r-r--- Ti,,-5S'C TJ=ZS'C UCJ8loOmin "'1.-:..."'-+-I--+--1--+----+-+--1 1M 1---+-+--+-+--+--+----+----1 . ISO 100 (' ~ 11/ L--L_L--L_L--L_~-L~ -so -25 2S 50 75 100 Tj {-CI I•• ...... f- I-:: P .. , 845 300 ,"00 lo(mA) 5 10 20 50 100 200 RrCKnl APPLICATION INFORMATION (continued) In this application (see Fig. 8) complete control is maintained on the primary side. Control power is provided by RIN and CIN during start-up, and by a primary-referenced low voltage winding. N2, for efficient operation after start. The error amplifier loop is closed to regulate the DC voltage from N2 with other outputs following through their magnetic coupling - a task made even easier with the UC1840's feed-forward line regulation. The UC1840 will readily accept digital start/stop commands transmitted from the secondary side by means of optical couplers. Not shown are protective snubbers or additional interface circuitry which may be required by the choice of the high-voltage switch, Os, or the application. Fig. 9 - Power sequencing functions B o E I I I I I HI J I I I MNO I I I ORS I I I I I I H I J. I I I M NO Q 'c (NOTE 1) DRIVER BIAS SLOWSTART PWM OUTPUT EXT STOP RESET DE Notes: I I I R 5 I U I V 1. VC represents an analog of the output voltage generated by a primary-referenced secondary winding on the power transformer. It is the voltage monitored by the start/U.V. comparator and, in most cases, is the supply voltage, VI, for the UC1840. 2. Although input to External Stop, Pin 4, is shown, results are the same for any fault input which sets the Error Latch. Power Frequency Functions Time A B C D E F Initial turn-on, Vc rises with light load Start threshold. Driver Bias loads Vc Operating PWM regulates Vc Stop input sets Error Latch turning off PWM U.V. low threshold. Error Latch remain set Start turns on Driver Bias bus Error Latch still set G H} Vc and Driver Bias continue to cycle I J Stop command removed Error Latch reset at U.V. low threshold Start threshold now removes slow-start clamp K Time Event L M N Return to normal run state Reset Latch set signal removed Error Latch set with momentary fault Error Latch does not reset as Reset Latch is reset PO} Vc and Driver Bias recycle with no turn-on R Reset Latch set is set with momentary Reset signal Vc must complete cycle to turn-on Start and Err.:>r Latches reset Normal start initiated Return to normal run state o S T U V 847 Event II. ADVANCE DATA CURRENT MODE PWM CONTROLLER FOR OFF-LINE AND DC TO • OPTIMIZED DC CONVERTERS LOW START-UP CURRENT 1mA) • AUTOMATIC FEED FORWARD COMPEN• SATION CURRENT LIMITING • PULSE-BY-PULSE ENHANCED LOAD RESPONSE CHARAC• TERISTICS UNDER-VOLTAGE LOCKOUT WITH HYS• TERESIS PULSE SUPPRESSION • DOUBLE HIGH CURRENT TOTEM POLE OUTPUT • INTERNALLY TRIMMED BANDGAP REF• ERENCE insure latched operation, a PWM comparator which also provides current limit control, and a totem pole output stage designed to source or sink high peak current. The output stage, suitable for driving N-Channel MOSFETs, is low in the off-state. « • 500KHz OPERATION • LOW Ro ERROR AMP Differences between members of this family are the under-voltage lockout thresholds and maximum duty cycle ranges. The UC1842 and UC1844 have UVLO thresholds of 16V (on) and 10V (off), ideally suited to off-line applications. The corresponding thresholds for the UC1843 and UC1845 are 8.5V and 7.9V. The UC1842 and UC1843 can operate to duty cycles approaching 100%. A range of zero to < 50% is obtained by the UC1844 and UC1845 by the addition of an internal toggle flip flop which blanks the output off every other clock cycle. The UC1842/3/4/5 family of control ICs provides the necessary features to implement offline or DC to DC fixed frequency current mode control schemes with a minimal external parts count. Internally implemented circuits include under voltage lockout featuring start-up current less than 1mA, a precision reference trimmed for accuracy at the error amp input, logic to Minidip Plastic and Ceramic 50-14 DIP-14 Plastic BLOCK DIAGRAM (Toggle flip flop used only in UC1844 and UC1845) Vi (W 6 5(9) VREF 5V SOmA GROUND VFe 02 _(3_)~--17 1 (1) COMP o---~~~~.-J 3 (5) CURRENT SENSE This is advanced information on a new product now in development or undergoing evaluation. Details are subject to change without notice. 849 12/86 THERMAL DATA Rtn J-amb Thermal resistance junction-ambient Ceramic Minidip Plastic Minidip DIP-14 Plastic SO-14 200°CIW 100°CIW 100°C/W 165°CIW ELECTRICAL CHARACTERISTICS (Unless otherwise stated, these specifications apply for -55';; Tamb .;; 125°C for UC184X; -25 .;; T amb ';; 85°C for UC284X; 0';; T amb ';; 70°C for UC384X; VI 15V (Note 5); RT 10K; C T 3.3nF) = = UC184X UC284X UC384X Min. [ TyP.[ Max. Min. [ Typ. [ Max. 4.95 4.90 Test Conditions Parameter = Unit REFERENCE SECTION VREF Output voltage Tl.= 25°C l.IV REF Line regulation 12V .. Vi" 25V l.IVREF Load regulation 1 .. 1o " 20m A l.IVREF/l.IT Temperature stability (Note 2) 10= lmA Total output variation Line, Load, Temperature (Note 21 eN Output noise voltage 10Hz .. I .. 10KHz Long term stability Tamb = 125°C. 1000 Hrs (Note 2) Ise Output short circuit 5.00 5.05 6 20 V 20 mV 6 25 6 25 mV 0.4 0.2 0.4 mV(C 5.1 4.82 50 -30 5.10 6 0.2 4.9 TJ = 25°C (Note 21 5.00 5.18 50 5 25 -100 -180 -30 52 57 47 0.2 1 V p.V 5 25 mV -100 -180 mA 52 57 KHz 0.2 1 % OSCILLATOR SECTION 15 V4 Initial accuracy T J = 25°C (Note 61 Voltage stability 12 .. VI .. 25V Temperature stability TMIN .. T amb .. T MAX (Note 2) Amplitude VpIN 4 peak to peak 47 5 5 % 1.7 1.7 V ERROR AMP SECTION V2 Input voltage Ib Input bias current 2.45 AVOL 2 .. Vo .. 4V 65 90 65 90 dB B Unity gain bandwidth (Note 2) 0.7 1 0.7 1 MHz SVR Supply voltage rejection 12 .. VI" 25V 60 70 60 70 dB 10 Output sink current Vp'IN 2 = 2.7V VPIN 1 = 1.1V 2 6 2 6 mA 10 Output source current VpIN 2 = 2.3V VpINl = 5V -0.5 -0.8 -0.5 -0.8 mA VOUT High VpIN 2 = 2.3V; R L = 15Kn to ground 5 6 5 6 VOUT Low V pIN 2 = 2.7V, RL = 15Kn to Pin 8 VpIN 1 = 2.5V 851 2.50 2.55 -0.3 -1 0.7 1.1 2.42 2.50 2.58 V -0.3 -2 p.A 0.7 V 1.1 V Fig. 1 - Error amp configuration 2.5" Error amp can source or sink up to O.5mA Fig.2 - Under voltage lockout UC1Bl,2 UCla,,) UC1B44 UC184S 16V 8.4V 10V 7.6V During Under-Voltage Lockout, the output driver is biased to sink minor amounts of current. Pin 6 should be shunted to ground with a bleeder resistor to prevent activating the power switch with extraneous leakage currents. Fig. 3 - Current sense circuit PEAK CURRENT (Is) IS DETERMINED BY THE FORMULA ISmax '" S-i709/1 ~ Rs A SMALL RC FILTER MAY BE REQUIRED TO SUPPRESS SWITCH TRANSIENTS. 853 Fig. 10 - Shutdown techniques 1 COMP 5-711211 Shutdown of the UC1842 can be accomplished by two methods; either raise pin 3 above 1V or pull pin 1 below a voltage two diode drops above ground. Either method cause the output of the PWM comparator to be high (refer to block diagram). The PWM latch is reset dominant so that the output will remain low until the next clock cycle after the shutdown condition at pins 1 and/ or 3 is removed. In one example, an externally latched shutdown may be accomplished by adding an SCR which will be reset by cycling VI below the lower UVLO threshold. At this point the reference turns off, allowing the SCR to reset. Fig. 11 - Off-line flyback regulator RI SJl 117VAC D. DI USC94S el1 lW 4700,uF R2 56Kfl ' - - - - '_ _ _....._---{) COMMON 2w ,.~_--___,.----o 12VJQ.3A R4 471HI. RJ r------1-----0COMMON 20K!} 2 RS 1501(0 '-----*'=o:+----0- 12V/O'JA ..LC:S OPF 600V R7 22A 05 R81KQ O.Q1,uF lNJ613 Rl3 RIO 20Kfi o.S5n '" 2.7Kll 2w ,w 5. Output Voltage: A. +5V, ±5%: 1A to 4A load Ripple voltage: 50mV pop Max. B. +12V,±3%: 0.1AtoO.3Aload Ripple voltage: 100mV P-P Max. C. -12V,±3%: 0.1AtoO.3Aload Ripple voltage: 100mV P-P Max. Power Supply Specifications 1. Input Voltage: 95VAC to 130VAC (50Hz/60Hz) 2. Line Isolation: 3750V 3. Switching Frequency: 40KHz 4. Efficiency @ Full Load: 70% 855 aB. ULN2tJO'tA ULN2003A ULN2002AULN2004A SEVEN DARLINGTON ARRAYS • SEVEN DARLINGTONS PER PACKAGE • OUTPUT CURRENT 500mA PER DRIVER (600mA PEAK) ULN2002A 14-25V PMOS • OUTPUT VOLTAGE 50V ULN2003A 5V TTL, CMOS • INTEGRAL SUPPRESSION DIODES FOR INDUCTIVE LOADS ULN2004A 6-15V CMOS, PMOS • OUTPUTS CAN BE PARALLELED FOR HIGHER CURRENT • TTL!CMOS/PMOS/DTL COMPATIBLE PUTS • INPUTS PINNED OPPOSITE OUTPUTS TO SIMPLIFY LAYOUT ULN2001A General purpose, DTL, TTL, PMOS, CMOS These versatile devices are useful for driving a wide range of loads including solenoids, relays DC motors, LED displays filament lamps, thermal printheads and high power buffers. IN- The U LN200 1A/2002A/2003A and 2004A are supplied in 16 pin plastic DIP packages with a copper leadframe to reduce thermal resistance. They are available also in small outline package (SO-16) as U LN2001 D/2002D/2003D/2004D. The ULN2001A, ULN2002A, ULN2003A and ULN2004A are high voltage, high current darlington arrays each containing seven open collector darlington pairs with common emitters. Each channel is rated at 500mA and can withstand peak currents of 600mA. Suppression diodes are included for inductive load driving and the inputs are pinned opposite the outputs to simplify board layout. The four versions interface to all common logic families: DIP-16 Plastic (0.25) SO-16 ORDERING NUMBER: ULN2001A!2A/3A/4A (DIP-16) ULN2001 D/2D/3D/4D (SO-16) ABSOLUTE MAXIMUM RATINGS Vo Vln Ie Ib Tamb T stg TJ Output voltage Input voltage (for ULN2002A/D - 2003A/D - 2004A/D) Continuous collector current Continuous base current Operating ambient temperature range Storage temperature range Junction temperature 857 50 30 500 25 -20 to 85 -55 to 150 150 12/86 THERMAL DATA Rth j-amb DIP-16 Thermal resistance junction-ambient ELECTRICAL CHARACTERISTICS Parameter ICEX Output leakage cu rrent max (Tamb = 25°C unless otherwise specified) Test conditions VCE = 50V Tamb = 70°C Tamb = 70°C for ULN2002A VCE = 50V for ULN2004A VCE = 50V Max. Unit Fig. VCE = 50V 50 100 f.lA f.lA 1a 1a Vj =6V 500 f.lA 1b Vj =1V 500 f.lA 1b 0.9 1.1 1.3 1.1 1.3 1.6 V V V 2 2 2 0.82 0.93 0.35 1 1.25 1.35 0.5 1.45 mA mA mA mA 3 3 3 3 f.lA 4 VCE(sat) Collector-emitter satu rati on vol tage Ic = 100mA Ic = 200m A Ic = 350mA 18 = 250 f.lA 18 = 350 f.lA 18 = 500 f.lA Ij(on) Input current for ULN2002A for ULN2003A for ULN2004A Vj=12V Vj = 17V Vj = 3.85V Vj =5V Ij (off) Input current Tamb = 70°C IC = 500 f.lA Vj(on) Input voltage for U LN2002A VCE = 2V for ULN2003A VCE =2V VCE = 2V VCE=2V for U LN2004A VCE=2V VCE=2V VCE=2V VCE =2V hFE DC forward cu rrent gai n Cj Input capacitance tpLH Tu rn-on delay time tpHL IR VF SO-16 for ULN2001A VCE=2V Min. 50 Typ. 65 Ic=300mA 13 V 5 Ic=200mA Ic=250mA Ic =300 mA 2.4 2.7 3 V V V 5 5 5 Ic=125mA Ic =200 mA Ic=275mA Ic=350mA 5 6 7 8 V V V V 5 5 5 5 - 2 Ic = 350 mA 1000 15 25 pF - 0.5 Vj to 0.5 Va 0.25 1 f.ls - Turn-off delay time 0.5 Vj to 0.5 Va 0.25 1 f.ls - Clamp diode leakage current VR = 50V Tamb =70°C 50 100 f.lA f.lA 6 6 Clamp diode forward voltage IF=350mA 2 V 7 VR = 50V 1.7 859 91. 50V - 1.5A QUAD DARLINGTON SWITCHES • 35V measured at 100mA. The ULN2064B, ULN2066B, ULN2068B and ULN2070B contain integral suppression diodes for inductive loads have common emitters. The ULN2074B and ULN2076B feature isolated darlington pinouts and are intended for applications such as emitter follower configurations. Inputs of the ULN2064B, ULN2068B and ULN2074B are compatible with popular 5V logic families and the ULN2066B and ULN2076B are compatible with 6-15V CMOS and PMOS. Types ULN2068B and ULN2070B include a predriver stage to reduce loading on the control logic. OUTPUT CURRENT TO 1.5A EACH DARLINGTON • MINIMUM BREAKDOWN 50V • SUSTAINING VOLTAGE AT LEAST 35V • INTEGRAL SUPPRESSION DIODES (ULN2064B, ULN2066B, ULN2068B AND ULN2070B) • ISOLATED DARLINGTON (ULN2074B, ULN2076B) • VERSIONS COMPATIBLE WITH POPULAR LOGIC FAMILIES PINOUT ALL Designed to interface logic to a wide variety of high current, high voltage loads, these devices each contain four NPN darlington switches delivering up to 1.5A with a specified minimum breakdown of 50V and a sustaining voltage of Powerdip 12 + 2 + 2 ABSOLUTE MAXIMUM RATINGS V CEX V CE (sus) 10 VI II Vs Output voltage Output sustaining voltage Output current Input voltage for ULN2066B/70B/74B/76B for ULN2064B/68B Input current Supply voltage for U LN2068B for ULN2070B Power dissipation: at Tamb = 90°C at Tamb = 70°C Operating ambient temperature range Storage temperature CONNECTION DIAGRAM (Top view) and , ,. C C 2 15 NC B 3 ,. B K 50 35 1.75 30 15 25 10 20 4.3 1 -20 to 85 -55 to 150 V V A V V mA V V W W °c °c ORDERING NUMBERS ,. C 15 ,. " ,. , E 2 15 B 3 ,. GNd 4 13 GNO GND 4 13 GNO SUB ii 13 SUB GNO 5 12 GNO GNO 5 12 GNO 5UB 12 SUB • 11 C 7 10 K • B 5 11 11 NC NC 7 10 E 1 10 5 - 5 ~ 2J ULN2064B ULN2066B ULN2068B ULN2070B 861 ULN2074B ULN2076B 12/86 SCHEMATIC DIAGRAM ..;---+---0 c I I * I ..... I 5- 59 2 2 ULN2068B : RIN = 2.5 kn ULN2070B : RIN = 11.6 kn ELECTRICAL CHARACTERISTICS Tamb = 25°C unless otherwise specified) leEX 5V for ULN2068B, Vs Test conditions Parameter Output leakage current (Vs = for ULN2068B-ULN2070B Ie = 100mA Vi = O.4V V CE(sat) Collector-emitter satu ration voltage for ULN2068B le=500mA Ie = 750mA le= 1A Ie = 1.25A for ULN2070B Ie = 500mA Ie = 750mA Ic = 1A Ic = 1.25A Input current Vi(on) Input voltage Is Supply current for for for for ULN2068B ULN2068B ULN207UB ULN2070B Turn-on delav time 0.5Vj to 0.5Vo tpHL Turn-off delay time 0.5Vj to 0.5Vo IR Clamp diode leakage current Clamp diooe forward voltage Typ. 12V for ULN2070B, Max. Unit. Fig. 100 500 JlA JlA 1 V 2 35 Vi Vi Vi Vi = = = = 2.75V 2.75V 2.75V 2.75V 1.1 1.2 1.3 1.4 V V V V Vi Vi Vi Vi = = = = 5V 5V 5V 5V 1.1 1.2 1.3 1.4 V V V V Vi Vi Vi VI = = = = 2.75V 3.75V 5V 12V 550 1000 400 1250 JlA JlA JlA JlA 2.75 5 V V 6 mA 4.5 mA Ie -1.5A VeE - 2V for ULN2068B for ULN2U70B for ULN2068B Ie = 500mA Vi = 2.75V for ULN2070B IC = 500mA Vi = 5V tpLH VF Min. for ULN2U68B-ULN2070B VeE = 50V VeE = 50V Tamb = 70°C V CE(sus) Collector-emitter sustaining voltage li(on) Rs = 900n Rs = 3.4 KHn 2 4 5 8 1 JlS 1.5 JlS for ULN2068B-ULN2070B VR = 50V VR = 50V Tamb = 70°C 50 100 JlA /J A 6 IF = 1A IF = 1.5A 1.75 2 V V 7 Ic = 1.25A 863 TEST CI RCUITS Fig.2 Fig.3 OPEN OPEN 5- 5927 Fig. 4 OPEN OPEN Fig.6 VR iJA 'R OPEN 5-1986 5-5727 5-1987 Fig.7 Fig. 8 865 Vs OPEN 1 MOUNTING INSTRUCTIONS The Rthj-amb can be reduced by soldering the GND pins to a suitable copper area of the printed circuit board (Fig. 14) or to an external heatsink (Fig. 15). The diagram of figure 16 shows the maximum dissipable power Ptot and the Rth j-amb as a function of the side "Q" of two equal square copper areas having a thickness of 35,u (1.4 mils). During soldering the pins temperature must not exceed 260°C and the soldering time must not be longer than 12 seconds. The external heatsink or printed circuit copper area must be connected to electrical ground. Fig. 14 - Example of P.C. board copper area which is used as heatsink. ~OPPER AREA 35>" Fig. 15 - External heatsink mouting example THICKNESS p. C. BOARD "ot Fig. 16 - Maximum dissipable power and junction to ambient thermal resistance vs. side "Q" G-1558 Fig. 17 - Maximum allowable power dissipation vs. ambient temperature RIh (WI ( -C/W) 80 I\, Rth j-amb t'-.. • - l"- t-- ..-~ r.-/ Ptot r- , (lamb"" 70·C) 10 1 I '0 10 30 40 I (mm) -50 867 50 100 Tambrt:l PRELIMINARY DATA 80V - 1.5A QUAD DARLINGTON SWITCHES • and U LN2071 B contain integral suppression diodes for inductive loads and have common emitters; the ULN2075B and U LN2077B feature isolated darlington pinouts and are intended for applications such as emitter follower configurations. Inputs of the ULN2065B, ULN2069B and ULN2075B are compatible with popular 5V logic families and the ULN2067B, ULN2071 Band U LN2077B are compatible with 6-15 CMOS and PMOS. The ULN2069B and ULN2071B include a predriver stage to provide extragain, reducing the load on control logic. OUTPUT CURRENT TO 1.5A EACH DARLINGTON • MINIMUM BREAKDOWN 80V • SUSTAINING VOLTAGE AT LEAST 50V • INTEGRAL SUPPRESSION DIODES (ULN2065B, ULN2067B, ULN2069B AND ULN2071B) • ISOLATED DARLINGTON (ULN2075B AND ULN2077B) • VERSIONS COMPATIBLE WITH POPULAR LOGIC FAMILIES PINOUT ALL Designed to interface logic to a wide variety of high current, high voltage loads, th;ese devices each contain four NPN darlington switches delivering up to 1.5A with a specified minimum breakdown of 80V and a sustaining voltage of 50V. The ULN2065B, ULN2067B, ULN2069B Powerdip 12 + 2 + 2 ABSOLUTE MAXIMUM RATINGS VCEX VCE (sus) 10 Vi Ii Vs Ptot Tamb T stg Output voltage Output sustaining voltage Output current Input voltage for ULN2075B - 2077B for ULN2067B - 2071B for U LN2065B - 2069B I nput cu rrent Supply voltage for ULN2069B for U LN2071 B Power dissipation: at T pins = 90°C at Tamb = 70°C Operating ambient temperature range Storage temperature CONNECTIONS DIAGRAMS (Top view) and 80 50 1.75 60 30 15 25 10 20 4.3 1 -20 to 85 -55 to 150 ORDERING NUMBERS K '1t--r~-i4~-II16 C 1t---r~-i4~-II16 C 2 15 NC 1S B C 3 \4 B GNO 4 13 GND GNO 4 13 GND GNO 5 12 GNO GND 5 12 GNO B • 11 C 7 10 N C 7 10 K .I\--------~-+---II ULN2065B ULN2067B NC V V A V V V mA V V W W °c °c 1 " 5 - 5923 5-5925 ULN2069B ULN2071B ULN2075B ULN2077B 869 12/86 SCHEMATIC DIAGRAM r-~--oK ~---+----o B c I I I --* I I 5-59ZZ ULN2069B : RIN = 2.5 kn, ULN2071 B : RIN = 11.6 kn, Rs = 900n Rs = 3.4 kn ELECTRICAL CHARACTERISTICS (Vs = 5V for ULN2069B, Vs 12V for ULN2071B, Tamb = 25°C unless otherwise specified) Test conditions Parameter ICEX Output leakage current for ULN2069B-ULN2071B VCE = 80V VCE = 80V Tamb = 70°C V CE(sus) Collector-emitter sustaining voltage for ULN2069B-ULN2071B Ic = 100mA Vi = 0.4V V CE(sat) Collector-emitter saturation voltage for ULN2069B Ic=500mA Ic = 750mA Ic = 1A Ie = 1.25A Ic= 1.5A for ULN2071B Ic = 500mA Ic = 750mA Ic= 1A I c =1.25A Ic= 1.5A li(on) Input current Vi(on) I nput voltage Is Supply current for for for for Typ. Max. Unit. Fig. 100 500 JlA JlA 1 V 2 2 50 Vi = Vi= Vi = Vi = Vi = 2.75V 2.75V 2.75V 2.75V 2.75V 1.1 1.2 1.3 1.4 1.5 V V V V V Vi Vi Vi Vi Vi = = = = = 5V 5V 5V 5V 5V 1.1 1.2 1.3 1.4 1.5 V V V V V ULN2069B Vi ULN2069B Vi ULN2071B Vi ULN2071B Vi = = = = 2.75V 3.75V 5V 12V 550 1000 400 1250 JlA JlA JlA JlA 4 2.75 5 V 5 6 mA 4.5 mA VeE - 2V for ULN2069B for ULN2071B I c -1.5A for ULN2069B Ic = 500mA Vi = 2.75V for ULN2071B Ic = 500mA Vi = 5V tpLH Turn-on delay time 0.5Vi to 0.5Vo tpHL Turn-off delay time 0.5Vi to 0.5Vo IR Clamp diode leakage VF Min. 8 1 JlS 1.5 JlS current for ULN2069B-ULN2071B VR = 80V VR = 80V Tamb = 70°C 50 100 JlA JlA 6 Clamp diode forward voltage IF= 1A IF= 1.5A 1.75 2 V V 7 Ic= 1.25A 871 TEST CIRCUITS Fig.2 Fig.3 OPEN Fig.6 OPEN Fig.4 OPEN OPEN 5 - 5727 5-1986 5 -1987 Fig.7 s- 5928 Fig. 9 - Input current as a function of input voltage Fig. 10 - Input current as a function of input voltage ,; (mAl 1.5 2.0 25 3.0 3.S 4.0 4.5 Fig. 11 - Collector current as a function of input current Ie I---+c.~hd--+--+-- 5.0 Vi(V) (A' ~-+---+-~--+-~-+--~~ 1.0 873 1.0 3.0 II (mA) II. EIGHT DARLINGTON ARRAYS EIGHT DARLINGTONS WITH COMMON • EMITTERS CURRENT TO 500mA • OUTPUT OUTPUT TO 50V • INTEGRALVOLTAGE SUPPRESSION DIODES • VERSIONS FOR ALL POPULAR LOGIC • FAMILIES • OUTPUT CAN BE PARALLELED • INPUTS PINNED OPPOSITE OUTPUTS TO SIMPLIFY BOARD LAYOUT designed for general purpose applications with a current limit resistor; the ULN2802A has a 10.5Kn input resistor and zener for 14-25V PMOS; the ULN2803A has a 2.7Kn input resistor for 5V TTL and CMOS; the ULN2804A has a 1O.5Kn input resistor for 6·15V CMOS and the ULN2805A is designed to sink a minimum of 350mA for standard and Schottky TTL where higher output current is required. All types are supplied in a 18-lead plastic DIP with a copper lead from and feature the con· venient input-opposite-output pinout to simplify board layout, The U LN2801 A -U LN2805A each contain eight darlington transistors with common emitters and integral suppression diodes for inductive loads. Each darlington features a peak load current rating of 600mA (500mA continuous) and can withstand at least 50V in the off state. Outputs may be paralleled for higher current capability. DIP-18 Plastic (U7P2) Five versions are available to simplify interfacing to standard logic families: the ULN2801A is CONNECTION DIAGRAM (top view) IN 1 1 >-____--~118 OUT 1 IN 2 2 >-____-I-~117 OUT 2 IN 3 3 >----.----4-1116 OUT 3 IN 4 4 >-____ -I-~115 OUT 4 IN 5 5 >-____-I-~114 OUT 5 IN 6 >-____---l-~113 OUT 6 IN 7 '>-_._--+---1112 OUT 7 ">--...-~-Illl OUT 8 IN 8 8 GND 50-349011 875 12/86 THERMAL DATA Rth j-amb max Thermal resistance junction-ambient ELECTRICAL CHARACTERISTICS (Tamb = Parameter I CEX Output leakage current VCE(sat) Coliector-eJIlitter saturation voltage li(on) Input current 25°C Min. Typ. V CE = 50V T amb = 70°C V CE = 50V Tam"b= 70°C for ULN 2802A V CE = 50V Vi =6V for U LN 2804A V CE = 50V Vi = 1V Is = 250)JA Is = 350)JA Is = 500)JA for ULN 2802A Vi for ULN 2803A Vi for ULN 2804A Vi Vi for ULN 2805A Vi li(off) Input current T amb = 70°C Vi(on) Input voltage for ULN 2802A V CE= 2V for ULN 2803A V CE = 2V V CE = 2V V CE= 2V for ULN 2804A V CE= 2V V CE= 2V V CE= 2V V CE = 2V for ULN 2805A V CE = 2V = = = = = 17V 3.85V 5V 12V 3V I C =500)JA 50 Fig. 50 100 )JA )JA 1a 1a 500 )JA 1b )JA 1b 1.1 1.3 1.6 V V V 2 0.82 0.93 0.35 1 1.5 1.25 1.35 0.5 1.45 2.4 mA mA mA mA mA 3 )JA 4 65 Ic=300mA 13 V Ic = 200 mA Ic = 250 mA Ic=300mA 2.4 2.7 3 V V V Ic=125mA Ic=200mA Ic=275mA Ic=350mA 5 6 7 8 V V V V Ic=350mA 2.4 V - 2 15 25 pF - 1 )Js - Ci I nput capacitance tpLH Turn-on delay time 0.5 Vi to 0.5 Vo 0.25 tpHL Turn-off delay time 0.5 Vi to 0.5 Vo 0.25 IR Clamp diode leakage V R = 50V T amb = 70°C Clamp diode forward voltage Unit 500 DC forward current gain VF Max. 0.9 1.1 1.3 hFE current °C/W unless otherwise specified) Test conditions Ic=100mA Ic = 200 mA Ic = 350 mA 55 for ULN 2801A V CE= 2V Ic = 350 mA 1000 V R = 50V 1.7 IF = 350 mA 877 5 1 )JS - 50 100 )JA )JA 6 2 V 7 Fig. 8 - Collector current as a function of saturation voltage G-UH " (mA J Fig. 9 - Collector current as a function of input current G-"21 , P, I (mA (W I Fig. 10 - Allowable average power dissipation as a function of ambient temperature G-4'24 'I-- 2.0 .00 V / '0 ~ .,;,t"p>-/ '00 200 0.5 1/ 20 0 plEVlcl LI~IT 1\ 1.5 / ~I .<:... \~ / 1.0 1/ /. \ 0.5 REQUIRED INPUT CURRENT 1/ f-- MAX. / .....~/ 1/ R.~~ ~ / ',J,ff-I,,> / "/-1/h" f- \ \ \ / 200 1.0 Fig. 11 - Peak collector current as a function of duty cycle '0 '00 Fig. 13 - I nput current as a tunction of input voltage (for ULN 2802A) 6-"121 Fig. 12 - Peak collector current as a function of duty cycle 'e i I (mA I ,"0 '00 ).. '\ 1\\\ REeOM"ENO:~~ ~M-----'+-------' L----<:~--___1 1 GROUNO This is advanced information on a new product now in development or undergoing evaluation. Details are subject to change without notice. 885 12/86 lB. ADVANCE DATA AN INTELLIGENT HIGH VOLTAGE DUTY CYCLE CONTROLLER FOR D.C. MOTOR CONTROL AND INDUCTIVE LOAD DRIVER APPLICATIONS • CONTROL CIRCUIT AND POWER ON ONE CHIP • 3A OUTPUT CURRENT • INTEGRATED 450V POWER DARLINGTON • PROGRAMMABLE DRIVER CURRENT The VB100 is mounted in all-lead Multiwatt® plastic power package and requires very few external components. The VB100 can be used as a D.C. motor controller and driver or as a high voltage inductive load driver, the output voltage duty cycle is adjusted as a function of the input control Voltage, at a frequency set by a stable internal sawtooth generator. • SWITCHING FREQUENCY UP TO 100KHz • THERMAL SHUTDOWN • COMPARATOR INPUT PROTECTION • HIGH IMPEDANCE DIFFERENTIAL INPUTS • DUTY CYCLE WITHIN 1.5% • MINIMUM EXTERNAL COMPONENTS CONTROL A built-in thermal shutdown circuit switches off the power darlington whenever the junction temperature exceeds an internally set value. LINEARITY The VB100 is an intelligent duty cycle controller with a high Voltage, high current open collector darlington output. Multiwatt-11 ® Features of the device include programmable driver current, thermal protection, high impedence differential input, integrated protection at comparator inputs and switching frequency up to 100KHz. ORDERING NUMBER: VB100 BLOCK DIAGRAM +300V §fril~rf Vs <>-----...,.-.---=]-----, SUPPLY +5 BIAj"-S-O+++-J A H----++-~::..J This is advanced information on a new product now in development or undergoing evaluation. Details are subject to change without notice. 887 12/86 1- aB. HIGH CURRENT, HIGH SPEED, HIGH POWER TRANSISTOR The BU R50 is a silicon multiepitaxial planar NPN transistor in modified Jedec TO-3 metal case, the BU R50S is the same type in Jedec TO-3 metal case, intended for use, in switching and linear applications in military and industrial equipment. ABSOLUTE MAXIMUM RATINGS Collector-base voltage (I E = 0) Collector-emitter voltage (I B= 0) Emitter-base voltage (I c=O) Collector current Collector peak current (t p=1 0 ms) Base current Total power dissipation at T case~25"C Storage temperature Junction temperature : 4 200 v 125 V V A A A W "C "C 10 70 100 20 350 -65 to 200 200 INTERNAL SCHEMATIC DlAGR: MECHANICAL DATA Dimensions in mm Collector connected to case Collector connected to case .-4.1,280 c ~··oda6'i 889 10/84 ELECTRICAL CHARACTERISTICS (continued) Parameter ton Turn-on time (fig. 2) ts Storage time (fig. 2) If Fall time (fig. 2) Min. Typ. Max. Test conditions I c =70A Vcc=60V Clamped Esib Q)lIector current (fig. 1) 0.5 1.2 I B1 =7A I c =70A I B2 =-7A Unit ~s 0.82 2 ~s 0.1 0.5 ~s I B1 =7A V cc=60V 70 VClam8=125V L=5 O~H A ... Pulsed: pulse duration =300 ~s. duty cycle :52% Safe operating areas Derating curves (j, I I b-i I f+-- I ~~ I ,~j' ----W-' -n-t " RWEf,I~~~Ep~~E ::!I 10" , I , 68 1111 6 • 10 I 102 ) 52 11 r-t-. 'tE Collector current (fig. 1) * Pulsed: pulse duration B1 Min. Typ. Max. =SA I B1 =SA V cc=100V 0.3S 1 fJ.S 0.9 2 fJ.S 0.24 0.6 fJ.S A SO V c,am8=200V L =S OfJ.H Unit =300 fJ.S, duty cycle ""2% Safe operating areas Derating curves G 3902 Ie 8 (A) , 8 , 10' 8 I IcMix pu~:lD PULSE OPER~TK)N ,. ::1 : Ic~~_~9fH. , 10 DCCf'ERATION o'~sb i lXI~s" I-~+ ......... !l~ Oms 1\ " 4~._ , Ims I I i, ! 8 ii' ~~TWlvtfu~ \ j i I 8 6~ '~ fit:,; , 5' \ , ,1---- I II , 10 ~ 68 la' It , 68 o veE (V) 897 50 100 150 Tease ('e) Base-emitter saturation voltage Saturated switching characteristics G 3897 G 3896 t f=: (}JS )8 f----- V8E(sat ) I (V) - - ~t= hFE "10 + 1.5 r-- ~~ 125" - I 4 .- 4 10- 1 f- , 68 1 f- 10 I - I'-. ..... 'c---- I"- ,. 6 S _.-- i -- r-- ~ -- -- - r---- . S=-- '/ ,...- o ......:. /j /L ---- 0.5 t~-I , I -30'C -iT f-- Vee "'OOV -Tease :;:25°C~- - hFE "'0 ..... ..... ton _ ,./ tf ,./fo'" ~ , 6 , 6 le(A) Saturated switching characteristics 6 8 Ie (A) S Transition frequency G-3899 t fT O)JS) B (MHz) veE "5V f:;:lMHz 20 -....r"I V 10 ./ ./ 6 10 10-' 899 S 6 S Ie (A) II. BUR52 HIGH CURRENT, HIGH SPEED, HIGH POWER TRANSISTOR The BUR 52 is a silicon multiepitaxial planar NPN transistor in modified Jedec TO-3 metal case, intended for use in switching and linear applications in military and industrial equipment. ABSOLUTE MAXIMUM RATINGS Collector-base voltage ( I E = 0) Collector-emitter voltage ( I B = 0) Emitter-base voltage (I c= 0) Collector current Collector peak current (t p=1 0 ms) Base current Total power dissipation at T case:s:25°C storage temperature Junction temperature INTERNAL SCHEMATIC 350 V 250 V 10 V 60 A 80 A 16 A 350 W -65 to 200°C 200 °C DlAGR~~: MECHANICAL DATA Dimensions in mm Collector connected .to case 4.2 Chllector current (fig. 1) Unit 1.2 2 j.lS 0.20 0.6 j.lS 40 V clam =250V L =5 OJ.lH A • Pulsed: pulse duration =300 j.lS, duty cycle ~2% Derating curves Safe operating areas Ill' 8 , 4 I leW:x ~k!d PLl.SE, a +- -+- I ATION' fJS IX) leMA)( "1-"'1- - -- -- VS '" lms ~ D OPERATION 10 G. J665 G 3883 Ie , (A) , , 8 '-- 10 ~~ ms ...:: ,~( " ....... . . ..:::~O \ ~JfII.JtEPU.~ \ ........ 0.5 • - f-- 4 • B 2 4 6 B ...... N~-I- ~ 2 ...... ...... ,~~ t-...~~_:::~ \ 10·'a ....... 2 4 I 6 8 o 10 903 50 100 i'.. Saturated switching characteristics Base-emitter saturation voltage G-3696 G 3897 VBE (sal)I--+-++++++++----f--++lM-fIl--I-f-f-+II-I/1l hFE = 10 Vee =1001/ Tease :25°C (V) hFE 010 +++H+rj--+-++t+++++--+-+ItIt--'lfttl 1,5 I""'"" r-;; ~--~~~H+il~~o~·-+~++~~-4~,~~ r- 1--+-+++++ ~J<'4--++l+l-l-l+----1-JV'-E-l-H+Hl 11"~ I-- t---, --- 0.5 "'- 17 "......... 4 4 6 8 , 6 8 10 1 .... Ion V If l.--' 6 8 6 8 Ie (A) 10 Transition frequency G 3898 ~~ hFE - =10 Vee =100V " i ---4 i i I ! G 3899 E fT lIcE =5V (MHz) Tcase=125°C ~ f:1 MHz ! ; II] ~ ! II I 1 20 ''KJ : i: : i ' 1 .... -+- ::-:-t - .. .;- +cy --~ I\.. '''';'''' ! "'- I II "....... > i I j II !Ion '" 68 le(A) Saturated switching characteristics ~- . ............ ........., I--+-t-t'i"mff--~-- "- 10- 1 Is /.i -, ,/1 10 JhVi ./ ./ '" ~ 1,If 10 I o Ie (A) 6 10- 1 905 8 6 8 Ie (A) II. ADVANCE DATA ADVANCE DATA HIGH VOLTAGE POWER SWITCH The BUW22, BUW22A are silicon miltiepitaxial mesa PNP transistor, in Jedec TO-3, metal case, particularly intended for high voltage, fast switching applications. The BUW22P, BUW22AP are mounted in TO-220 plastic package. ABSOLUTE MAXIMUM RATINGS VCES V CEO VEBO Ic ICM IB IBM Ptot Tstg Tj Collector-emitter voltage (V BE = 0) Collector-emitter voltage (I B = 0) Emitter-base voltage (lc = 0) Collector current Collector peak current (t p ..;;; 10ms) Base current Base peak current (t p ..;;; 101T)s) Total power dissipation at Tcase ..;;; 25°C Storage temperature Junction temperature BUW22/P BUW22A/P -400V -350V -5V -450V -400V -7V -6A -SA -2A -4A (TO-3) 75W (TO-220) 60W -65 to 175°C -65 to 150°C 175°C 150°C INTERNAL SCHEMATIC DIAGRAM MECHANICAL DATA .~: Dimensions in mm This is advanced information on a new product now in development or undergoing evaluation. Details are subject to change without notice. 9ID 1W~ G-5523 Safe operating areas (BUW22AP - BUW22P) G-5524 Safe operating areas (BUW22 - BUW22A) Ie 8 6 (A) 4 2 10 , Ie MAX PULSED B 6 4 10ms Ie M,A\CONT. I 2 'PULSE OPERATI'ONf*1 II lms 10}JS \. D e OPERATION 8 6 4 1\ \ , \.i\ \. ~ *fOR SINGLE NON REPETITIVE PULSE I 8UW22- r-8UW22A I-2 4 6 8 10 909 I I Base-emitter saturation voltage Base-emitter on voltage G V8E(sal ) G 5530 5521 1111 (V) III (V) TCaMa-40·C i'... 2S'C 125'C -- -_........ ... ~ ... ......... - 0.5 1111 1111 V8E(on ) ... "" "" can '-~r.g ........ 12S'C ~ ~I ~II" ,l'il) \ r\. ....'"/ , ~ --- 0.5 hFE"' o , -- VCE .2V o 10' I (1") 10' IC (A) Switching times resistive load (test circuit fig. 1) G - 5551 '/0 VCC .-250V hFE .5 181 .1 82 Tcase a25-C ".... Switching times percentage variation vs. T case G -5531 RESISTIVE IC = 3A 180 160 Is - I tt .... -- 10' ,~ ..".... , 'c(A) 911 - 7 /" .... ..-:::: ..".. / ~~ 120 [t.. I-'" 100 o LOAD o 25 50 75 '!II / Ion I. ........ TEST CI RCUITS Fig. 1 -Vee Vi 5-7019 Fig. 2 - 6V 1.5 mH 5-7020 913 2.2 n t-I.....-"""'. -Vee 1- aB. HIGH VOLTAGE POWER SWITCH • FAST SWITCHING APPLICATIONS • INDUSTRIAL APPLICATION The BUW32/A. BUW32P/AP and SGSIW32/A are silicon multiepitaxial mesa PNP transistors mounted respectively in TO-3 metal case, SOT-93 plastic package and ISOWATT218 fully isolated package. TO-3 50T·93 (T0-218) 150WATT218 INTERNAL SCHEMATIC DIAGRAM ABSOLUTE MAXIMUM RATINGS TO-3 SOT·93 ISOWATT218 V CES V CEO V EBO Ic Is Collector-emitter voltage (V BE = 0) Collector-emitter voltage (lSE = 0) Emitter-base voltage (lc = 0) Collector current Base current VI so Ptot T stg Tj Isolation voltage (DC) Total dissipation at Tc ~ 25°C Storage temperature Max. operating junction temperature BUW32 BUW32P SGSIW32 BUW32A BUW32AP SGSIW32A -400 -350 -5 -450 -400 -7 TO-3 125 -65 to 175 175 915 -10 - 5 SOT-93 V V V A A ISOWATT218 4000 V 105 50 W -65 to 150 -65 to 150°C 150 150 °C 11/86 THERMAL RESISTANCE OF THE ISOWATT218 The junction to case thermal resistance of 2.5 °CIW for the ISOWATI218 package may seem quite high at first glance but if compared to a conventional SOT -93 (TO-218) package with a 0.1 mm mica insulating washer, the differences are marginal. The 0.1 mm isolating washer gives 1500V to 2000V DC isolation for the SOT-93 package, SGS guarantee 4000V DC isolation for the ISOWATT 218. Fig. 1 The comparison in fig. 1 shows the dynamic thermal resistance of both devices mounted using a thermal compound. The test illustrate that the ISOWATT218 has an Rth very close to that of conventional SOT -93 (TO-218) and any small increase is more than compensated for by the convenience of the ISOWATT218 package. The collector to heatsink capacitance of the ISOWATI218 is typically 17pF. 103,--_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _--'O"'u:..:..,,'-"'92......, Zth (OCM) 101 THERMAL IMPEDANCE - TIME WITH A SMALL HEATSINK 1$(}.oiATT218 x SOT-93 • mica thickness - 0.1 mm 10 li)3 TIME(secl Safe operating areas DC current gain Safe operating areas Tc.;lY'~125·C 5'C l-~o"Cl " r , ~ I t:-T ' 1~ ... • I ,,' 917 ............... -+-. , ' :--... - ~:5t-'1- ! .... -.. F£ - ~ t- T II -- .-. r-fT ~1 -Ie (A) TEST CIRCUITS Fig. 1 -Vee Vi Fig. 2 - 6V 1.5mH 0 100/olF I'6V 02 Vi +6V 5-7020 919 2.211 -vee BUW42/BUW42A BUW42P/BUW42AP SGSIW42/SGSIW42A HIGH VOLTAGE POWER SWITCH • FAST SWITCHING APPLICATIONS • INDUSTRIAL APPLICATION The BUW42/A, BUW42P/AP and SGSIW42/A are silicon multiepitaxial mesa PNP transistors mounted respectively in TO-3 metal case, SOT -93 plastic package and ISOWATT218 fully isolated package. T0-3 SOT-93 (T0-218) ISOWATI218 INTERNAL SCHEMATIC DIAGRAM ABSOLUTE MAXIMUM RATINGS TO-3 50T-93 150WATT218 V CES V CEO V EBO Ic ICM 'B Collector-emitter voltage (VBE = 0) Collector-emitter voltage (lBE = 0) Emitter-base voltage (Ie = 0) Collector current Collector peak current Base current VISO Ptot Tstg Tj Isolation voltage (DC) Total dissipation at Tc ,.; 25°C Storage temperature Max. operating junction temperature BUW42 BUW42P 5G51W42 BUW42A BUW42AP 5G51W42A -400 -350 -5 -450 -400 -7 TO-3 150 -65 to 175 175 921 -15 -30 -10 SOT-93 V V V A A A ISOWATT218 4000 V 105 W 50 -65 to 150 -65 to 150°C 150 150 °C 11/86 THERMAL RESISTANCE OF THE ISOWATT218 The junction to case thermal resistance of 2.5 °CM! for the ISOWATT218 package may seem quite high at first glance but if compared to a conventional SOT-93 (TO-218) package with a 0.1 mm mica insulating washer, the differences are marginal. The 0.1 mm isolating washer gives 1500V to 2000V DC isolation for the SOT-93 package, SGS guarantee 4000V DC isolation for the ISOWATT 218. The comparison in fig. 1 shows the dynamic thermal resistance of both devices mounted using a thermal compound. The test illustrate that the ISOWATT218 has an Rth very close to that of conventional SOT-93 (TO-218) and any small increase is more than compensated for by the convenience of the ISOWATT218 package. The collector to heatsink capacitance of the ISOWATT218 is typically 17pF. 103r-_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _-'G~u:.!. ...'""2.!..9-, Fig. 1 Zth (OeM) 1rt THERMAL IMPEDANCE - TIME WITH A SMALL HEATSINK ISOWATT218 • SOT-n • mica thickness - 0,1 mm 10 1Q3 TIME(secl Safe operating areas Safe operating area G-5SUII (;1: Ie MAX PULSED I ---++++H-4-XlO;"~ 10 I I o -;ULSE MAX CONT I EEE '''~m!I ~~~ATlON*'J-± 1m,s DC current gain Yce: a5V ~s ~~ "1_:-,;:: .c" .- 1111 .---. ,.' 923 10 'efA) BUX481 BUX48A BUV48/BUV48A SGSIV481 SGSIV48A HIGH VOLTAGE POWER SWITCH • DC, AC MOTOR CONTROL \ -, • SWITCH MODE POWER SUPPLY The BUX48, BUX48A, BUV48, BUV48A, SGSIV48 and SGSIV48A are multiepitaxial mesa NPN transistors mounted in respectively in TO-3 metal case, SOT-93 plastic package and ISOWATT218 fully isolated package. They are particularly intended for switching applications directly from the 220V and 380V mains. 91 T0-3 SOT-93 (TO-218) ISOWATT218 INTERNAL SCHEMATIC DIAGRAM ABSOLUTE MAXIMUM RATINGS TO·3 SOT-93 ISOWATT218 V CES VCER VCEO V EBO Ic ICM Icp IB IBM Collector-emitter voltage (V BE = 0) Collector-emitter voltage (R BE = 10m Collector-emitter voltage (lBE = 0) Emitter-base voltage (lc = 0) Collector current Collector peak current Icp (tp ,.; 5 ms) Collector peak current non rep. (tp ,.; 20 /Ls) Base current Base peak current (tp ,.; 5 ms) VI SO Ptot T stg Tj Isolation voltage (DC) Total dissipation at Tc ,.; 25°C Storage temperature Max. operating junction temperature BUX48 BUV48 SGSIV48 BUX48A BUV48A SGSIV48A 850 850 400 1000 1000 450 TO·3 175 -65 to 200 200 925 7 15 30 55 4 20 SOT-93 V V V V A A A A A ISOWATT218 4000 V '125 50 W •. -65 to 150 -65 to 150°C 150 150 °C 11/86 L BUX48/BUX48A. BUV48IBUV48A ·s:GSj.VMl/SGStV48A ELECTRICAL CHARACTERISTICS Parameter (Tease = 25°C unless otherwise specified) Test conditions RESISTIVE LOAD ton ts tf Turn-on time Storage time Fall time for BUX48/BUV48/SGSIV48 Vee = 150 V Ie = 10 A IS1 = 2 A for BUX48A/BUV48A/SGSIV48A Vee = 150 V Ie = 8 A IS1 = 1.6 A for BUX48/BUV48/SGSIV48 Vee = 150 V Ie = 10 A IS1 = -ls2 = 2 A for BUX48A/BUV48A/SGSIV48A Vee = 150 V Ie = 8 A IS1 = -IS2 = 1.6 A for BUX48/BUV48/SGSIV48 Vee = 150 V Ie = 10 A IS1 = -IS2 = 2 A for BUX48A/BUV 48A/SGSIV 48A Vee = 150 V Ie = 8 A IS1 = -IS2 = 1.6 A 1 JLs 1 JLs 3 JLS 3 JLS 0.8 JLS 0.8 JLs 5 JLs JLs 5 ,.s ,.S 0.4 ,.s ,.s 0.4 ,.s ,.S INDUCTIVE LOAD ts tf Storage time Fall time for BUX48/BUV48/SGSIV48 Vee = 300 V Ie = 10A Ls = 3JLH V SE = -5 V IS1 = 2 A same Te = 125°C for BUX48A/BUV48A/SGSIV48A Vee = 300 V Ie = 8 A Ls = 3,.H V SE = -5 V IS1 = 1.6 A sameTe = 125°C for BUX48/BUV48/SGSIV48 Vee = 300 V Ie = 10 A Ls = 3,.H V SE = -5 V IS1 = 2 A same Te = 125°C for BUX48A/BUV48A/SGSIV48A Vee = 300 V Ie = 8 A Ls = 3,.H V SE = -5 V IS1 = 1.6 A same Te = 125°C 927 2.7 3 0.16 0.13 BUX48/ BUX48A BUV48/BUV48A SGSIV48/SGSIV48A DC current gain Forward biased accidental overload area test circuit. Forward biased accidental overload area Vo lCSM rTTT--r"--'---rTT 1-,-,,-rrrrn ") 80 ?O " •• 20 "" 50 100 200 I ---+- f-- I I 3.' " 300 . •.. LelA) Collector current spread vs. base emitter voltage Collector-emitter saturation voltage Saturation voltages ~5 ,., Ie '''H-+++-H-++i j i t :;~:s;::5v.C! I -·1 conf 'de1'l<:l'l"'h9S"/. <0 Ie (A) Switching times vs. collector current with Is constant Switching times percentage variation vs. case temperature ~-+-~. ! ~- 0.8 0.9 Switching times with and without antisaturation network (See fig.6 ) G-SUl '" ) 260 '. I;:. Vee ,,200 V r- 181 "-1e2 "JA r- L "SOpH Ie ='OA / 0.2 H-+-+++-AH-Io........f-H-i ~ '00 10 12 Ie (A) 2S ~ ..... /. ,/ / '/ -- - so y / tp=20,us 7S 929 / > 10 12 'CIA) BUX48/BUX48A BUV48/BUV48A 5G81V48/5G51V48A Fig. 5 - Switching times test circuit on resistive load. Vee m ~"TJ 60439 I Vi 5- 6600 Fig.6 - Switching timestest circuit on inductive load, with and without antisaturation network .6V ~I100~ 16V Vi ~l~- 1.5mH 2.211. 02 01 I-~ 150.n -6V S - 6601 01, 02 - Fast recovery diodes Q1, Q2 - Transistors SGS: 2N5191, 2N5195 931 aB. HIGH VOLTAGE POWER SWITCHING • INDUSTRIAL APPLICATIONS The BUX48B, BUX48C, BUV48B, BUV48C and SGSIV48C are multiepitaxial mesa NPN transistors mounted respectively in TO-3 metal case SOT-93 plastic package and ISOWATT218 fully isolated package. They are particularly intended for switching and industrial appl ications from single and threephase mains. TO-3 SOT-93 (TO-218) ISOWATI218 INTERNAL SCHEMATIC DIAGRAM TO-3 50T-93 150WATT218 ABSOLUTE MAXIMUM RATINGS VCER V CES VCEO V ESO Ic ICM Icp Is ISM Collector-emitter voltage (R SE = 10m Collector-emitter voltage (VSE = 0) Collector-emitter voltage (Is = 0) Emitter-base voltage (lc = 0) Collector current Collector peak current (tp ..;; 5 ms) Collector peak current non rep. (tp ..;; 2Ol's) Base peak current Base peak current (tp ..;; 5 ms) V ISO Ptot Isolation voltage (DC) Total dissipation at Tc ..;; 25°C Storage temperature Max. operating junction temperature BUX48B BUV48B BUX48C BUV48C 5G51V48C 1200 1200 600 1200 1200 700 TO-3 T stg Tj 175 -65 to 200 200 933 7 15 30 55 4 20 SOT-93 V V V V A A A A A ISOWATT218 4000 V 120 50 W -65 to 150 -65 to 150 DC 150 150 °C 11/86 THERMAL RESISTANCE OF THE ISOWATT218 The junction to case thermal resistance of 2.5 °C/W for ttle ISOWATT218 package may seem quite high at first glance but if compared to a conventional SOT-93 (TO-218) package with a 0.1 mm mica insulating washer, the differences are marginal. The 0.1 mm isolating washer gives 1500V to 2000V DC isolation for the SOT-93 package, SGS guarantee 4000V DC isolation for the ISOWATT 218. Fig. 1 The comparison in fig. 1 shows the dynamic thermal resistance of both devices mounted using a thermal compound. The test illustrate that the ISOWATT218 has an Rth very close to that of conventional SOT-93 (TO-218) and any small increase is more than compensated for by the convenience of the ISOWATT218 package. The collector to heatsink capacitance of the ISOWATT218 is typically 17pF. 103, -_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _-'0"'u:..:. ...""29"--, ZItl (tlWl 102 THERMAL IMPEDANCE - TIME WITH A SMALL HEATSINK IS(Jw'ATT216 It SOT-93 • mica thickness - 0,1 mm 10 lli' TIME(secl Safe operating areas DC current gain Safe operating areas ... , ~~ Tc 'cE - ._I-C ~v '0 _ ,.., 935 ""'\ _ L BUX48B/BUX48C BUV48B/BUV48C SGSIV48C Forward biased accidental overload area Clamped reverse bias safe operating areas 18 : .-..... -.,. ~ ~ ~ ; t 1--+ • t , __ .I 5UU 4()~ 'lV. JOe) bUU 'UO fjUO ",-~"acnp(Vl Fig. 2 - Switching times test circuit on resistive load. 'ee o ~101-'F ..,.. .~, 'lL J " I (, Fig.3 - Switching times test circuit on inductive load, with and without antisaturation network 15 .... 1-1 r~"" .. 2211. { 1-.,. D2 D1, D2 - Fast recovery diodes 01, Q2 - Transistors SGS: 2N5191, 2N5195 937 lB. ADVANCE DATA HIGH VOLTAGE FAST SWITCHING The BUX98 and BUX98A are silicon multiepitaxial mesa NPN transistors in Jedec TO-3 metal-case intended for use in switching and industrial applications from single and threephase mains operation. ABSOLUTE MAXIMUM RATINGS VCER VCES VCEO V ESO Ic ICM Icp Is IBM Ptot Tstg Tj Collector-emitter voltage (R SE = 10n) Collector-base voltage (V BE = 0) Collector-emitter voltage (Is = 0) Emitter-base voltage (Ic = 0) Collector current Collector peak current (t p < 5ms) Collector peak current non rep. (t p < 20/ls) Base current Base peak current (t p < 5ms) Total power dissipation at T case < 25°C Storage temperature Junction temperature BUX98 BUX98A 850V 850V 400V 1000V 1000V 450V 7V 30A 60A 80A 8A 30A 250W -65 to 200°C 200°C INTERNAL SCHEMATIC DIAGRAM MECHANICAL DATA '4: Dimensions in mm Collector connected to case 8.7m.i1X 17max 11.7 TO-3 This is advanced information on a new product now in development or undergoing evaluation. Details are subject to change without notice. 939 10/84 911. BUX98C HIGH VOLTAGE SWITCH The BUX98C, is a multiepitaxial mesa NPN transistors in Jedec TO-3 metal-case intended for use in switching and industrial applications from single and three-phase mains operation. ABSOLUTE MAXIMUM RATINGS VCER V CES V CEO VEBO Ic ICM Icp IB IBM Ptot T st9 Tj Collector-emitter voltage (R BE = 10n) Collector-base voltage (V BE = 0) Collector-emitter voltage (I B = 0) Emitter-base voltage (I C = 0) Collector current Collector peak current (tp < 5ms) Collector peak current non repetitive (tp < 20).15) Base current Base peak current (tp < 5ms) Total power dissipation at Tcase < 25°C Storage temperature Junction temperature 1200 1200 700 7 30 60 80 8 30 250 -65 to 200 200 V V V V A A A A A W °c °c INTERNAL SCHEMATIC DIAGRAM .~: MECHANICAL DATA Dimensions in mm Col/ector connected to case TO-3 941 6/84 BUX98C G- 5'3911 Safe operati ng areas IC IC MAX PULSED PULSE OPERATION (Al 10 10 !Js 100}Js IC MAX CONT. i'- " l\. I 8 ~ DC OPERATION l!Js 10ms "" - -+wm-\-+ ,-++H-I+II-+-+++++++I I III 4 '8 4 6 B .3 10 DC current gain - G 5437 vCE(sal ) , , (V) = 5V VCE 1111111 I .1'" \5A 11111 \ I lOA \15A ~ lOA 10 , 1\ •,f--4 , 6 B Collector-emitter saturation voltage ct- 54:11 10 4 2 10 , 1\\ I., II , I i I , 'I I II I I ii' li'l , i I , i , I I' I 68 10 ' I Iii '- -, , ,\ 10 " 468 0.1 IC (A) 943 10 IS (A) II. HIGH SPEED SWITCHING APPLICATIONS SECONDARY RECTIFICATION • VOLTAGE RANGE: 50V - 200V • AVERAGE CURRENT: 7.6A • VERY LOW REVERSE RECOVERY TIME: trr 35ns DIOWATTl • VERY LOW SWITCHING LOSSES • LOW NOISE TURN-OFF SWITCHING A K Typical applications include secondary rectification in high frequency switching power supplies and freewheel diodes in stepper motor control systems. K--t+-- A ABSOLUTE MAXIMUM RATINGS BYW29 VRRM VRWM VR IFRM IF(AV) IFSM PtQt Tstg Tj Peak repetitive reverse voltage Working peak reverse voltage Continuous reverse voltage Repetitive peak forward current (t= 1OILS) Average forward current Tcase = 70°C (switching operation, 0=0.5) Surge non repetitive forward current (t= 10ms) Total dissipation at Tcase = 70°C Storage temperature Max. junction temperature 945 -50 -100 -150 -200 50 50 50 100 100 100 150 150 150 200 200 200 V V V 80 A 7.6 80 18 -40 to 150 150 A A W °C °C 3/86 II. MOTOR CONTROL. SWITCH REGULATORS The MJE13006, MJE13007 and MJE13007A are silicon multiepitaxial mesa NPN transistors. They are mounted in Jedec TO-220 plastic package, intended for use in motor controls, switching regulator's etc. ABSOLUTE MAXIMUM RATINGS VCEO VCEV V EBO Ic ICM IB IBM IE IEM Ptot T stg Tj MJE13006 Collector-emitter voltage (VB = 0) Collector-emitter voltage Emitter-base voltage (lc = Q) Collector current Collector peak current Base current Base peak current Emitter current Emitter peak current Total power dissipation at T case :;::; 25°C Storage temperature Junction temperature 300V 600V MJE13007 MJE13007A 400V 700V 9V 8A 400V 850V l6A 4A 8A l2A 24A 80W -65 to 150°C 150°C INTERNAL SCHEMATIC DIAGRAM MECHANICAL DATA Dimensions in mm Collector connected to tab. 3.B5 .7 TO-220 947 2/84 ELECTRICAL CHARACTERISTICS (Continued) Parameter Test conditions RESISTIVE SWITCHING TIMES (Fig. 2) ton Turn-on time Vcc=125V ts Storage time IS1=-ls2=lA tf Fall time tp = 25/Ls Duty Cycle Ic=5A 0.7 /Ls 3 /LS < 1% 0.7 /Ls INDUCTIVE SWITCHING TIMES (Fig. 1) tf Fall time * Pulsed: pulse duration Safe operating areas Vcc= 125V lSI = 1A tp = 25/Ls Duty Tcase=l00°C Vcc= 125V lSI = 1A tp = 25/Ls Duty ~300/Ls, duty cycle Ie (A) ~ cycle < 1% 0.6 /LS Ic=5A cycle ~ 1% 1.5% 8 -:-1- 6 4 , I I e MAX PULSED 10 0.3 /LS Ic=5A PULSE OPERATION leMl x to~+.1110mU B 6 6' . \ " .. ~ - , , 10-1 * lm~ 100 * '\ '\ '\. \ FOR SINGLE NON REPETITIVE PULSE 8 I 10- 2 , , 6 8 10 949 MJE13006 MJE13007 MJEI3007A • 8 I , , 8 MJE13006! ··MJE13007 !;. Collector current spread vs. base emitter voltage MJ~13007A Switching times resistive load (See fig. 2) 'e (AI = VeE 1.5V Confidence level =90°/0 12 10 ._- t---t----t-- -t,.-::=!~tt::=-:=_=_ 1--1""-=+-~--.-~ Switching times percentage variation vs. case temperature ./. Go LU.- Ion o 0.8 8 - 52t.6 ----- 1/ hFCS 'e (A I Switching times inductive load (See fig. 1) ResistivE' load Vee = 15QV - :1 'Bl = -'B2 'e=SA J t'l / V / 100 ~~ 25 ~V -~ 50 ,/ 75 /V V ....... V V V' 1--- -- 1.5 100 951 c--4.5 7.5 9 Ie (AI MJE13006 MJE13001 ','MJEt3007A Fig. 1 - Switching times test circuit on inductive load, with and without antisaturation network 0--= +6V 1.5 mH 2.2.fl I 16 v 100~F -6V ~I1~OI'F 16V S - 6601 D1, D2 - Fast recovery diodes 01,02 - Transistors SGS: 2N5191, 2N5195 Fig. 2 - Switching times test circuit on resistive load. Vee 0--8D439 5- 6600 953 Fig. 6 - Remarks to VeElsat) dyn. test circuit (fig. 4) 90'" VCElsatidyn VCE(sa! ) 5- 660 3 The speed-up capacitor decreases the VeE Isatl dyn. as shown in diagram (figure 6). The 50nF capacitor modifies the shape of base current with a overshoot. 955 lIB. HIGH SPEED SWITCHING APPLICATIONS SECONDARY RECTIFICATION • VOLTAGE RANGE: 50V - 200V • AVERAGE CURRENT: 8A • VERY LOW REVERSE RECOVERY TIME: trr 35ns DIOWATTl • VERY LOW SWITCHING LOSSES • LOW NOISE TURN-OFF SWITCHING K Typical applications include secondary rectification in high frequency switching power supplies and freewheel diodes in stepper motor control systems. K---K-- A ABSOLUTE MAXIMUM RATINGS SGS IFSM Peak repetitive reverse voltage Working peak reverse voltage Continuous reverse voltage Repetitive peak forward current (t = 101ts) Average forward current Tease = 70°C (switching operation, 0=0.5) Surge non repetitive forward current (t = 10ms) Ptot Tstg Tj Total dissipation at Tease = 70°C Storage temperature Max. operating junction temperature VRRM VRWM VR IFRM IF(AV) 957 8R05 8Rl0 8R15 8R20 50 50 50 100 100 100 150 150 150 200 200 200 V V V 100 A 8 A A 80 50 -65 to 150 150 W DC DC 3/86 Fig. 4 Recovery time and peak reverse current vs. IF Fig. 5 Recovered charge vs. diF/dt GC-02 trrlns) I 35 I I 10M :.-- 30 GC-02B2 I ~.8A 1. 1/5A I 60 - -- , 2A 50 ./ I--- ~- I 40 , ,/ ./ 30 , 0.5 25 Z T.IOO·C 20 ~ ... 25°C I.oIIII!!! 20 o 2 3 4 V ~ 10 :~~ V 5A 2A ~IA :;...f-" o 6 10 Fig. 6 Recovery time vs. diF/dt 100 Fig. 7 Recovery time vs. diF/dt GC 03'21 GC-0281 t"lns) 40 70 Tc=25°C Tc=IOODC 60 I 30 50 40 30 :,.. "'.8A ... --=:::::". ~ -5A -......: 2A IA 20 ~IF·8A 5A I'-... 1" ~A 10 20 10 10 o 100 959 10 100 d\,/dIiA/ps' SGS1.5DB070D SGS15DB080D TRANSPACK NPN POWER DARLINGTON MODULE APPLICATIONS: These products are silicon NPN power darlingtons in half bridge configuration for industrial switching applications with three-phase mains operation. ISOLATED POWER MODULE (15KVA - 375W) FAST FREEWHEEL DIODES ABSOLUTE MAXIMUM RATINGS V CBO VCES VCEX VCEO V CEOL V EBO Ic ICM Icp IB IBP T stg Tj Tj SGS15DB070D SGS15DB080D Collector-base voltage (IE = 0) Collector-emitter voltage (VBE = 0) Collector-emitter voltage (V BE = -1 .5V) Collector-emitter voltage (lB = 0) Overload switch-off at 1.5 times Ic (sat)' Emitter-base voltage (Ic = 0) Collector current Collector peak cu rrent (tp < 10 ms) Collector peak current non repetitive (tp<20 ~s) Base current Base peak current non repetitive (tp<20 ~s) Storage temperature Max. operating junction temperature (continuous) Max. operating junction temperature (1 minute) INTERNAL SCHEMATIC DIAGRAM 1000 1000 1000 700 1200 1200 1200 800 650 7 23 60 100 6 30 -4010150 150 175 MECHANICAL DATA i ~SCREW I ZINC PLATED M5,IO . _LOCK WASHER 'WASHER ZINC PLATED l" . U?:, , t I , I' DC DC DC Dimensions in mm BOLT ZtNC PLATED M5,IS l, I I V V V V V V A A A A A I .:., fASTON 3.7,14.5 TINNED BRASS a;1""+"" I~ 140 cqn HEXAGONAL R, typo 10 NUT ZINC PLATED MS'3.5 Q R2 typo 50 Q INTERAX'S TOl..LERANCE 961 ± 0.3 TO-240AA 08/85 ELECTRICAL CHARACTERISTICS Parameter trr I,m I',m (Continued) Test Conditions Diode reverse recovery time Diode reverse recovery current I, = 15 A Diode forward current t = lms Min. Typ. Max. Unit 0.20 0.5 di/dt = 100Al!-,s 12 160 f.tS A A INSULATION TESTING The insulation between the live parts and the base plate of TO-240 is tested before delivery for one second at 2500 V a.c. If this test is repeated by the user either as a goods inwards check or as a test of the final equipment, in accordance with IEC Publication 146 (1973), clause 492.1 or DIN 57558 part 1NDE 0558 part 1/8.77, section 5.7.9., only a voltage slowly increasing up to the above value should be used. If the voltage is applied for one minute as recommended by the above standards then the specified value of 2000 V should be taken. During the test all electrical terminals including the drive terminals must be connected with each other in order to avoid damage by inductively or capacitively induced voltage transients. The test voltage is applied between the connected terminals and the base plate. Safe operating areas for each section GC lel/iI 02~9 6 PULSE OPER ATION * Ie MAX PULSED Ie ~s MAX CONT. :-...IOO~s I II Id, 6 m Ims DC OPERATION * '\ "\ For single non repetetive pulse IOms I'\. lCJ~ 6 SGSI5DB070D SGSI5DB080D 4 963 6 e 102 2 "6 e VcE(Vl SGS15DB070D SGS15DB080D Collector overload SOA (see fig. 1) Ic(A) .1--- -f-- ...- -- - i--+-+--+-~ _._j.- +- 100 rr I 80 1---II - -t RBE=27~"l tp=20)ls I . L 30 o o --r:: ---400 200 600 I --'--1-20 - I I 10 ! t- - - I a 800 0 VCE (V) r I ~- TJ ~125°C RBE =27.\< tp"20 )ls -- 11 I ! -+--- ::~~=:r=-=,=-~r=~= r-l I . -----l---T:-t-i ~ ~t-·--- I I ! 1 -- - - - - j 40 --I---i - H -". . .-'. . - r- --- ---T:'~1250C 60 Base overload SOA (see fig. 1) 200 400 600 800 VCE(V) Switching times inductive load (see fig. 3) Reverse biased SOA (see fig. 2) -:.- .- ." - coo - _. Vcl=300V L'5QOpH hFE'lO VBEoff=-5V - _._- ts .. 125°C - :::::::: :: ts",25°C .: -::-:-.- ·~-·r- ..~ - --_. ,.-i-i-H ~l--~ 0.1 o 200 400 600 800 1000 1200 Vc1arnp(Vl 965 ~ .... - -I f..--' ...- ~ .::::r:::.t - ; -_. H I ~C 12 Ic(AI Fig. 2 RBSOA TEST CIRCUIT RBSOA test circuit has been driven by the switching times test circuit with RS2 = O. RBSOA sensitivity to Tj variations is very limited, so that the limits shown tp adjusted for can be kept valid at ambient temperature nominal ic as well. ic / ib = 10 Vclomp SC-0002 Fig. 3 Switching times test circuit Vcc=250V SC-OI60 967 aB. HIGH SPEED SWITCHING APPLICATIONS • VOLTAGE RANGE: 50V--->200V • AVERAGE CURRENT: 16A • VERY LOW REVERSE RECOVERY TIME: trr 35ns TO-220 ~~ • VERY LOW SWITCHING LOSSES ~. • LOW NOISE TURN-OFF SWITCHING VERSAWATT KA1 A2 Typical applications include secondary rectification in high frequency switching power supplies. ABSOLUTE MAXIMUM RATINGS SGS 16DR05 16DR10 16DR15 16DR20 VRRM VRWM VR IFRM IF(AV) IFSM Ptot Tstg Tj Peak repetitive reverse voltage Working peak reverse voltage Continuous reverse voltage Repetitive peak forward current (t = lO",s) Average forward current T case = 70°C (switching operation, Ii = 0.5) Surge non repetitive forward current (t = 10ms) Total dissipation at T case = 70°C Storage temperatu re Max. operating junction temperature 969 50 50 50 100 100 100 150 150 150 200 200 200 V V V 120 A 16 100 70 -65 to 150 150 A A W °C °C 3/86 Fig. 4 Recovery time and peak reverse current vs. IF GC-0283 Fig. 5 Recovered time vs. diF/dt IIMIA) GC-0281 t';fns) I. 5 -'" 30 70 IlM f- f- f- ~- ..... 50 ~ '" ./ 25 T••IOO·C 60 I 40 0.5 30 ,... f=::: ~ ~1r·aA 5A .......: 2A 20 3 2 5 4 6 7 o 10 10 'rIA) Fig. 6 Recovery charge vs. diF/dt GC 0321 trrlns) ",.SA 70 1'/5A I 60 40 Tc=25°C 2A 50 I 30 40 30 IJ , i.: T.IOO·C ,~. ; 20 ~ 25°C 10 1r·8A -5A :~~ ,2A IA 20 V 5A V ; .6 10 o dio/dt IAlps) Fig. 7 Recovery time vs. diF/dt GC-0282 Q,lnC) 100 2A i,..--IA 10 1.oiII!I!!:;.. o 100 971 10 100 dl,.-/dtIA/ps) II. SGS20ROS SGS20R10 SGS20R15 SGS20R20 ADVANCE DATA HIGH SPEED SWITCHING APPLICATIONS SECONDARY RECTIFICATION • VOLTAGE RANGE: 50V-+200V • AVERAGE CURRENT: 20A • VERY LOW REVERSE RECOVERY TIME: trr 35ns DO·220 DIOWATT1 • VERY LOW SWITCHING LOSSES • LOW NOISE TURN-OFF SWITCHING K Typical applications include secondary rectification in high frequency switching power supplies and freewheel diodes in stepper motor control systems. K-K-A ABSOLUTE MAXIMUM RATINGS SGS IFSM Peak repetitive reverse voltage Working peak reverse voltage Continuous reverse voltage Repetitive peak forward current (t = 101's) Average forward current T case = 70°C (switching operation, b = 0.5) Surge non repetitive forward current (t= 10ms) Ptot T stg Tj Total dissipation at T case = 70°C Storage temperature Max. operating junction temperature VRRM VRWM VR IFRM IF(AV) 20R05 20R10 20R15 20R20 50 50 50 100 100 100 150 150 150 200 200 200 V V V 250 A 20 200 60 -65 to 150 150 A A W °C °C This advanced information on a new products now in development or undergoing evaluation. Details are subject to change without notice. . 973 3/86 II. TRANSPACK NPN POWER DARLINGTON MODULE APPLICATIONS: The SGS25DB070D and SGS25DB080D are silicon NPN power fast darlingtons in half bridge configuration for industrial switching applications with three-phase mains operation. ISOLATED POWER MODULE (24KVA-375W) FAST FREEWHEEL DIODES ABSOLUTE MAXIMUM RATINGS SGS25DB070D SGS25DB080D VCBO Collector-base voltage (IE = 0) VCES Collector-emitter voltage (VBE = 0) VCEX Collector-emitter voltage (VBE = -1.5V) VCEO Collector-emitter voltage (IB = 0) VCEOL Overload switch-off at 1.5 times Ic (saW VEBO Emitter-base voltage (Ic = 0) Ic Collector current ICM Collector peak current (1p<10 ms) Icp Collector peak current non repetitive (1p<20 !AS) IB Base current IBP Base peak current non repetitive (tp<20 !AS) Tstg Storage temperature Tj Max. operating junction temperature (continuous) Tj Max. operating junction temperature (1 minute) INTERNAL SCHEMATIC DIAGRAM 1000 1000 1000 700 1200 1200 1200 800 650 7 37 80 150 9 30 -40t0150 150 175 MECHANICAL DATA .t.i* .;. IIIlLTZIMC~ATEIHI.5XI8 . . ~ • V A A A A A °C °C °C Dimensions in mm .. CR£W ZINC PLA'rEIHlI5XIO LOCi< WASHER WASHER I .. ZINC PLA iji FASTQN 3.7.14.5 TINNEDIiRASS 28 .8.4 V V V V .TJ:IJ:lIl I I ~ED r;'i m I.P*J ~ HEXAGON"L I'IlIT ZINC PLA ED t.15'3.5 R, typ 10 Q R2typ 50 Q 975 08/85 SGS25DB070D SGS25DB080D ELECTRICAL CHARACTERISTICS Parameter (Continued) Min. Typ. Max. Unit Test Conditions Vf Diode forward voltage If = 25 A If = 25 A T j = 125°C 1.4 1.4 2 V V trr Diode reverse recovery time Diode reverse recovery time If = 25 A dildt = 100AlftS 0.2 0.5 fls Diode forward current t = 1ms Irm Ifrm 12 200 A A INSULATION TESTING The insulation between the live parts and the base plate of TO-240 is tested before delivery for one second at 2500 V a.c. If this test is repeated by the user either as a goods inwards check or as a test of the final equipment, in accordance with IEC Publication 146 (1973), clause 492.1 or DIN 57558 part 1IVDE 0558 part 1/8.77, section 5.7.9., only a voltage slowly increasing up to the above value should be used. If the voltage is applied for one minute as recommended by the above standards then the specified value of 2000 V should be taken. During the test all electrical terminals including the drive terminals must be connected with each other in order to avoid damage by inductively or capacitively induced voltage transients. The test voltage is applied between the connected terminals and the base plate. Safe operating areas for each section DC current gain 6 977 8 10 • le lAI Typical VF versus -Ie Reverse biased SOA (see fig. 2) -Vee (V) 2.5 GC" 0241 IclA I 37 GC-0009 I I 30 r- TVBEoff=-5V J$25°C 20 IV 1.5 Tj·25°C A .........:: -./ \ JO SGS25DB070D SGS25DB080D ...... o 400 800 :.,..... I / Tj "'125 0 C ....., 1200 Vc1amplV) 0.5 100 50 10 -lc(A) Switching times inductive load (see fig. 3) Switching times inductive load vs junc temp % 200 tt-~f Vcl=300V Ic=I5A - VBEoff =-5V - L'500)'H I hFE"'IO VBEoff=-5V // V ./ /'" ~V :: :: :: :: / --- / 25 L'500pH / J50 -- 75 100 r-- -- ts=25 D C ~ I- --- l - i.- 125 -- ts"'125°C t. 0.1 50 - Vcl=300V - / hFE'IO 100 GC-0041 GC"()042 TjI"C) 979 ....-;/ ~H 6 ..... H I-"" I I -- I --/ ~C 12 le(A) Fig. 2 RBSOA TEST CIRCUIT RBSOA test circuit has been driven by the switching times test circuit with RS2 ~ O. RBSOA sensitivity to Tj variations is very limited, so that the limits shown can be kept valid at ambient temperature tp adjusted for as well. nominal ic ic / ib =10 Vclamp SC-0002 Fig. 3 Switching times test circuit -1.5V L=500J-lH Vcc=250V ,I L __ SC-OI60 981 II, "f ,',,';r?/,.,:(, '.";~ ~::>;:':. :,/",\?> 8GS300:' . S.GS30DAv.A': .'W'Wjjj.i TRANSPACK NPN POWER DARLINGTON MODULE APPLICATIONS: These products are silicon NPN power darlingtons for industrial switching applications with three-phase mains operation. ISOLATED POWER MODULE (30KVA - 375W) I ABSOLUTE MAXIMUM RATINGS SGS30DA060D SGS30DA070D VCBO Collector-base voltage (IE = 0) VCES Collector-emitter voltage (VBE = 0) VCEX Collector-emitter voltage (V BE = -1.5V) VCEO Collector-emitter voltage (IB = 0) VCEOL Overload switch-off at 1.5 times Ic (sat)' VEBO Emitter-base voltage (Ic = 0) Ic Collector current ICM Collector peak current (tp<10 ms) Icp Collector peak current non repetitive (tp<20 !IS) ~ ~~~ IBP Tstg Tj Tj Base peak current non repetitive (tp<20 !IS) Storage temperature Max. operating junction temperature (continuous) Max. operating junction temperature (1 minute) INTERNAL SCHEMATIC DIAGRAM FAST FREEWHEEL DIODE 1000 1000 1000 600 1200 1200 1200 700 650 7 45 120 200 3 20 - 40 to 150 150 175 MECHANICAL DATA 983 V V V V V V A A A A A °C °C °C Dimensions in mm 08/85 I L ELECTRICAL CHARACTERISTICS Parameter Test Conditions V, Diode forward voltage I, = 30 A t" Diode reverse recovery time Diode reverse recovery current I, Diode forward current t Irm I'rm (Continued) = 30A Min. Typ. Max. Unit Tj = 25°C Tj = 125°C di/dt = 100A/IAS 1.4 1.4 2 V V 0.2 0.5 f.ls 10 = 1ms 200 A A INSULATION TESTING The insulation between the live parts and the base plate of TO-240 is tested before delivery for one second at 2500 V a.c. If this test is repeated by the user either as a goods inwards check or as a test of the final equipment, in accordance with IEC Publication 146 (1973), clause 492.1 or DIN 57558 part 1NDE 0558, section 5.7.9., only a voltage slowly increasing up to the above value should be used. If the voltage is applied for one minute as recommended by the above standards then the specified value of 2000 V should be taken. During the test all electrical terminals including the drive terminals must be connected with each other in order to avoid damage by inductively or capacitively induced voltage transients. The test voltage is applied between the connected terminals and the base plate. Safe operating areas ~~!_II~~~~I~~§jGC~O~25~7 Ic(AI ------'-__ L_L_LLH JO: 6 , r---1 PULSE OPERATION * ~C~MA~X~PU~L~S~EP~~~~~~~AI~~~~'~ Ie MAX CONT. 40ps 100us 10l ~1!!!~"\IIII"-!!r-~llm~SII r P C OPERATION * 10:o[;~I~I~ 1111~BII~~!Ijo,m-sll For single netl1 II; repetetlve pulse ~~II~'II!"\_II ~ 10: ' SGS30PA060P 10_21----'-....J....l...I...J....L..Lll---,---"S:..::G:::S3::.;0:..::D::;:A.::.0.:.;70""P--,--'-'..LLL.1J 100 "6 8 101 4 985 6 6 102 2 , " VcE(VI SGS30PA060P s,~$3aDAa70P Collector overload SOA (see fig. 1) Base overload SOA (see fig. 1) 6C·00l0 lelA) 30 GC-OOIt IblAl30 25 200 20 I!IO tp'20~S RBE 11:1 150 ohm RBE2·27olwn r-- - r-- r - T··I25"C 100 tp' 20)lS RBEI=150ohm RBE2=27ohm T"'I2!l'C 10 50 o o o 200 400 600 1000 BOO 1200 o 400 200 600 1000 800 VeE (V) Reverse biased SOA (see fig. 2) Switching times inductive load (see fig. 3) GC 0233 lelA ) 1200 VCE(V) GC 0013 t()I'~ . f-- .... 12!5°C H-r f40 VSEofe-5V T I<125'C ~ ~ ~ fSr,oc ..... ~ ..... f- tf=125°C 30 tf=2!5°C 20 oI ..... "" ~;...- II Vcl=300V hFE=20 f- SGS30DA060D 10 o " "' 200 400 600 800 VBEoff =-5V SGS30DA070D .., j 1000 I I I I I II 0.0 I 1200 10 987 20 30 lelA) Fig. 2 RBSOA TEST CIRCUIT RBSOA test circuit has been driven by the switching times test circuit with RB2 = O. RBSOA sensitivity to Tj variations is very limited, so that the limits shown tp adjusted for can be kept valid at ambient temperature as well. nominal ie ie l ib =20 Velamp SC-0002 Fig. 3 Switching times test circuit. Vec=50V L=500 )'H tPJL D.U.T. -5V Velamp 300V SC-0003 989 SGS30DB040ti··· SGS30:0B0450~' lIB. ", '," ,:",,', - . -f!' 1<',:, TRANSPACK NPN POWER DARLINGTON MODULE APPLICATIONS: These products are silicon NPN power fast darlingtons in half bridge configuration for industrial switching applications from the mains. FAST FREEWHEEL DIODES ISOLATED POWER MODULE (15KVA - 375W) ABSOLUTE MAXIMUM RATINGS SGS30DB040D SGS30DB045D VCBO Collector-base voltage (IE = 0) VCES Collector-emitter voltage (VBE = 0) VCEX Collector-emitter voltage (VBE = -1.5V) VCEO Collector-emitter voltage (lB = 0) VCEOL Overload switch-of! at 1.5 times Ic (sal)' VEBO Emitter-base voltage (Ic = 0) Ic Collector current ICM Collector peak current (tp<1 0 ms) Icp Collector peak current non repetitive (tp<20 f.ts) IB Base current IBP Base peak current non repetitive (tp<20 f.ts) T sig Storage temperature Max. operating junction temperature (continuous) Tj Max. operating junction temperature (1 minute) Tj INTERNAL SCHEMATIC DIAGRAM 500 500 500 400 600 600 600 450 " °C °C °C Dimensions in mm I I li=1'°'r'"tI~ a:fn I .. '-- ... ..... WASHER ~~'''' R1 typo A A A A A BOLT ZINC PLATED MSxl8 -L 1SCREW ZINC PLATED M5xlO [,~LOCK WASHER i , 4 V V 400 7 45 60 200 6 10 -40t0150 150 175 MECHANICAL DATA , V V V V ZINC PLATED tdQ II I HEXAGONAL NUT ZINC PLAtED M5k3.5 80 Q R2 typo 150 Q INTERAXIS TOLLERANCE 1: 0.3 991 TO-240AA 08/85 SGS30DB040D S(I$3QDB04SD ELECTRICAL CHARACTERISTICS Parameter Diode forward voltage If = trr Diode reverse recovery time Diode reverse recovery current If = 30A Diode forward current t Ifrm Min. Typ. Max. Unit Test Conditions Vf I,m (Continued) 30 A Tj Tj di/dt = = = 25°C 125°C 100Al[ts 1.30 1.20 2.0 V V 0.20 0.5 [ts 10 = 250 1ms A A INSULATION TESTING The insulation between the live parts and the base plate of TO-240 is tested before delivery for one second at 2500 V a.c. If this test is repeated by the user either as a goods inwards check or as a test of the final equipment, in accordance with IEC Publication 146 (1973), clause 492.1 or DIN 57558 part 1/8.77, section 5.7.9., only a voltage slowly increasing up to the above value should be used. If the voltage is applied for one minute as recommended by the above standards then the specified value of 2000 V Should be taken. Durirg the test all electrical terminals including the drive terminals must be connected with each other in order to avoid damage by inductively or capacitively induced voltage transients. The test volta\.e is applied between the connected terminals and the base plate. Safe operating areas for each section GC~D258 ) Ie MAX PULSED W ~-~:-;"-::-.- Ie MAX CONT. 10' e & "==F~" PULSE OPERATION ~ ~ir+ U I 40~s IOO~~ .. ffiF .. ::31< * Ims DC OPERATION * tor single non repetetive pulse r-- FF ~ :i -- !\.. ...-IOms '\. "r"-SGS30DB040D SGS30DB045D 4 6 a 101 , & e VcEIVI 993 Collector overload SOA (see fig. 1) Base overload SOA (see fig. 1) GC 0020/1 le(A) GC 0021 19 (A) 14 12 200 10 e t--- f-SGS 30060400 Tj =125 D C RSE=27!:l tp=20)ls 100 I-- SGS 30080400 i'-SGS 30060450 TJ-'125 D C 4 SGS 30 0 80450 RaE =27.a -- tp· 20)" 300 500 400 100 600 Reverse biased SOA (see fig. 2) 200 300 400 VCEIV) Switching times inductive load (see fig. 3) GC 0234 lelA ) 40 30 f- - VBEoff=-5V TjEl25'C 20 \ 10 II SGS30DB040D SGS30DB045D r-.-t I I o 100 200 300 400 500 600 700 VdomplV) 995 10 20 30 40 le(A) L Fig. 2 RBSOA TEST CIRCUIT RBSOA test circuit has been driven by the switching times test circuit with RB2 ~ O. RBSOA sensitivity to Ti variations tp adjusted for is very limited, so that the limits shown can be kept valid at ambient temperature nominal ic as well. ic / ib =20 Vclamp SC-0002 Fig. 3 Switching times test circuit. -L5V L=500)JH Vcc=250V 1-5V SC-OISO 997 II. ADVANCE DATA TRANSPACK N·CHANNEL POWER MOS MODULE APPLICATIONS: The SGS30MA050D1 is a N-Channel POWER MOS MODULE for industrial applications (quarter bridge configuration). ISOLATED POWER MODULE (15KVA - 375W) ABSOLUTE MAXIMUM RATINGS SGS30MA050D1 VOS Drain-source voltage (VGS = 0) VOGR Drain-gate voltage (RGS = 20 KQ) VGS Gate-source voltage 10 Drain current (continuous) T c = 25 °C 10M Drain current (tp < 10 ms, repetitive) 10LM Drain current (tp = 20I-lS, not repetitive) PIal Total dissipation at T c < 25 °C Derating factor Tslg Storage temperature Tj Max. operating junction temperature (continuous) Tj Max. operating junction temperature (1 minute) INTERNAL SCHEMATIC DIAGRAM INTERNAL FREEWHEEL DIODE 500 500 ±20 30 45 75 300 3 -55 to 150 150 175 MECHANICAL DATA V V V A A A W Wf'C °C °C °C Dimensions in mm This is advanced information on a new product now in development or undergoing evaluation. Details are subject to change without notice. 999 08/85 L ELECTRICAL CHARACTERISTICS Parameter (Continued) Test Conditions SOURCE DRAIN DIODE (see note B) Iso ISOM Source-drain current (continuous) Source-drain current (pulsed) Vso Forward on voltage Iso = 30 A VGS = 0 trr Reverse recovery time Iso = 30 A VGS = 0 di/dt = 150 A/Ils 30 A 45 A 2 V ns 600 Note A: switching times inductive load have been tested by the circuit shown in fig. 1 (by paralleling the load with SGS fast recovery diode ... ). Typical waveforms obtained for Vo and 10 are schematically shown here below. lo-Vo at turn-on lo-V o at turn-off GC 0273 GC~0274 \ v0 \ I l vo :/ V' 1/\ \\ 1\ Note that dildt does not depend on the perfomances of the freewheeling diode, but on the D.U.T. and its drive circuit only. 1001 lIB. ADVANCE OAT A N-CHANNEL POWER MOS TRANSISTORS HIGH SPEED SWITCHING APPLICATIONS Voss RDS (on) 10 SOOV 0.160 3SA • ISOLATED POWERMOS MODULE • HIGH POWER • FAST SWITCHING • EASY DRIVE TO-240AA • EASY TO PARALLEL INDUSTRIAL APPLICATION: • SWITCHING MODE POWER SUPPLIES INTERNAL SCHEMATIC DIAGRAM • UNINTERRUPTIBLE POWER SUPPLIES N-Channel enhancement mode POWERMOS field effect transistors. Easy drive and fast switching of these TRANSPACK modules make them ideal for high power, high speed switching applications. Typical applications include DC motor control (speed, soft start and torque). AC motor control (variable frequency control) switching mode power supplies, uninterruptible power supplies, DC/DC convertors and high frequency welding equipment. The large RBSOA and absence of second breakdown in POWERMOS make these TRANSPACK modules very rugged. This, together with the isolated package with its optimised thermal performance, make these modules extremely effective in high power application. ABSOLUTE MAXIMUM RATINGS V DS V DGR V GS ID IDM IDLM Ptot T stg Tj SGS30MAOSOD1 Drain-source voltage (V GS = 0) Drain-gate voltage (R GS = 20KQ) Gate-sou rce voltage Drain current (continuous) Te = 25°C Drain current (t p ::;; 10 ms, repetitive) Drain current, (tp = 20",s, not repetitive) Total dissipation at Tease <25°C Derating factor Storage temperature Max. operating junction temperature (continuous) 500 500 ± 20 35 50 80 400 3.2 -55 to 150 150 V V V A A A W W/oC °C °C This is advanced information on a new product now in development or undergoing evaluation. Details are subject to change without notice. 1003 06/86 ELECTRICAL CHARACTERISTICS Parameter Test conditions SOURCE DRAIN DIODE Iso ISOM (continued) (see note B) Source-Drain current (continuous) Source-Drain current (pulsed) V GS = 0 Vso Forward on voltage Iso = 35A trr Reverse recovery time dildt = 150A/!-,s V GS = 0 Iso = 30A 35 A 50 A 2 600 V ns INSULATION TESTING The insulation between the live parts and the base plate of TO-240 is tested before delivery for one second at 2500 V a.c. If this test is repeated by the user either as a good inwards check or as a test of the final equipment, in accordance with lEe Publication 146 (1973). clause 492.1 or DIN 57558 part 1/VDE 0558, part 1/8.77, section 5.7.9., only a voltage slowly increasing up to the above standards then the specified value of 2000 V should be taken. During the test all electrical terminals including the drive terminals must be connected with each other in order to avoid damage by inductively or capacitively induced voltage transients. The test voltage is applied between the connected terminals and the base plate. Note A: switching times inductive load have been tested by the circuit shown in fig. 1 (by paralleling the load with SGS fast recovery diode SGS45R80). Typical waveforms obtained for Vo and 10 are schematically shown here below. lo-V o at turn-on lo-Vo at turn-off -I +--+-+-"i'f--f---- - - - f- ~- -1l...1=---11-1--- ---- . -+ c-I- b 1----. .-- - - , - - ~ t- Note that dildt does not depend on the performances of the freewheeling diode, but on the D.U.T. and its drive circuit only. 1005 II. ADVANCE DATA HIGH SPEED SWITCHING APPLICATIONS • VOLTAGE RANGE: 1200V • AVERAGE CURRENT: 35A • VERY LOW REVERSE RECOVERY TIME: trr 150ns DIOWATT2 • VERY LOW SWITCHING LOSSES • LOW NOISE TURN-OFF SWITCHING K Typical applications include freewheel diodes in motor control systems. K-t+-A ABSOLUTE MAXIMUM RATINGS VRRM VRWM VR IFRM IF(AV) IFSM Ptot T stg Tj Peak repetitive reverse voltage Working peak reverse voltage Continuous reverse voltage Repetitive peak forward current (t = lO",s) Average forward current Tease = 70 DC (switching operation, 0 = 0.5) Surge non repetitive forward current (t= 10ms) Total dissipation at Tease = 70 D e Storage temperature Max. operating junction temperature V V V 1200 1200 1200 500 A 35 350 90 -65 to 150 150 A A W DC DC This advanced information on a new products now in development or undergoing evaluation. Details are subject to change without notice. 1007 3/86 II. S,GS40TA045 SQS4.OTA045D TRANSPACK NPN POWER TRANSISTOR MODULE APPLICATIONS: These products are silicon NPN power transistors for industrial switching applications from the mains. ISOLATED POWER MODULE (30KVA - 375W) I ABSOLUTE MAXIMUM RATINGS SGS40TA045 VCBO Collector-base voltage (IE = 0) VCES Collector-emitter voltage (VBE = 0) VCEX Collector-emitter voltage (VBE = -1.5V) VCEO Collector-emitter voltage (IB = 0) VCEOL Overload switch-off at 1.5 times Ic (sat)" VEBO Emitter-base voltage (Ic = 0) Collector current Ic ICM Collector peak current (tp<10 ms) Icp Collector peak current non repetitive(tp<20 !-Is) IB Base current IBP Base peak current non repetitive (tp<20 !-Is) Tstg Storage temperature Tj Max. operating junction temperature (continuous) Tj Max. operating junction temperature (1 minute) INTERNAL SCHEMATIC DIAGRAM FAST FREEWHEEL DIODE (0 - suffix) SGS40TA045D 850 850 850 450 500 7 60 120 300 12 50 -40to150 150 175 MECHANICAL DATA V V V V V V A A A A A °C °C °C Dimensions in mm 3--v12 16 ~ 1009 08/85 SGS40TA045 SGS40TA045D ELECTRICAL CHARACTERISTICS Parameter Vf trr Irm Ifrm (Continued) Test Conditions = 40 A Tj = 25°C Diode forward voltage If Diode reverse recovery time Diode reverse recovery cu rrent I, = 40A Diode forward current t Min. Typ. Max. Unit for SGS40TA045D TJ = 125°C 1.50 2.0 1.55 V V 0.20 [-Is 0.5 di/dt = 100Al[-ls for SGS40TA045D 10 = 1ms for SGS40TA045D 250 A A INSULATION TESTING The insulation between the live parts and the base plate of TO-240 is tested before delivery for one second at 2500 V a.c. If this test is repeated by the user either as a goods inwards check or as a test of the final equipment, in accordance with IEC Publication 146 (1973), clause 492.1 or DIN 57558 part 1IVDE 0558, section 5.7.9., only a voltage slowly increasing up to the above value should be used. If the voltage is applied for one minute as recommended by the above standards then the specified value of 2000 V should be taken. During the test all electrical terminals including the drive terminals must be connected with each other in order to avoid damage by inductively or capacitively induced voltage transients. The test voltage is applied between the connected terminals and the base plate. Safe operating areas 1011 Base overload SOA (see fig. 1) Collector overload SOA (see fig. 1) ,c- IeIAI r---r_,----,_-,_,.--,_-,_,.---"G!fC-"'02m,6 56 400~-+-+-~,-~-+--4-~-~-+~ 300 40 tp=20us 200 - tp= 20 )Is RSE ·27c 30 f - - Tj"125"C RBE=270 T~125°C 20 100 10 0 200 400 o 600 o k:: ~ V -" 30 - f-- - f-- hFE '5 / VaEoff'· 5V Ic=40A 1= f- ... v 140 ./ le(AI 1013 V / / 180 1 =25°C 40 VCE(V) Vcl=300V I 20 600 GC-0058 If VSEoff a-ev 10 500 tr- I25°C Vcl'3OQV hFE'5 aoI 400 260 t.-2S·C 220 al 300 %300 s·",· pi-"'" 200 Switching times inductive load vs junco temp. Switching times inductive load (see fig. 3) . -.... 100 V I / Is 100 50 75 100 125 Tj("C) Fig. 2 RBSOA TEST CIRCUIT RBSOA test circuit has been driven by the switching times test circuit with RB2 = O. RBSOA sensitivity to Tj variations is very limited, so that the limits shown tp adjusted for can be kept valid at ambient temperature as well. nominal ic ic / ib =5 Vclamp SC-0002 Fig. 3 Switching times test circuit. Vcc=50V L= 100 }'H tPJL D,U.T. -5V Vclamp 300V SC-0003 1015 II. ADVANCE DATA HIGH SPEED SWITCHING APPLICATIONS • VOLTAGE RANGE: 800V • AVERAGE CURRENT: 45A • VERY LOW REVERSE RECOVERY TIME: trr 125ns DIOWATI2 • VERY LOW SWITCHING LOSSES • LOW NOISE TURN-OFF SWITCHING K Typical applications include freewheel diodes in motor control systems. K-K-A ABSOLUTE MAXIMUM RATINGS VRRM VRWM VR IFRM IF(AV) IFSM Ptot T stg Tj Peak repetitive reverse voltage Working peak reverse voltage Continuous reverse voltage Repetitive peak forward current (t = 10pS) Average forward current Tcase=70oC (switching operation, 6= 0.5) Surge non repetitive forward current (t= 10ms) Total dissipation at Tease = 70°C Storage temperature Max. operating junction temperature 800 800 800 600 V 45 450 A A W °C °C 90 -65 to 150 150 V V A This advanced information on a new products now in development or undergoing evaluation. Details are subject to change withoyt notice. 1017 3/86 TRANSPACK NPN POWER DARLINGTON MODULE APPLICATIONS: The product is a silicon NPN power darlington for industrial switching applications from the mains. ISOLATED POWER MODULE (37KVA - 375W) I ABSOLUTE MAXIMUM RATINGS VCBO VCES VCEX VCEO VCEOL VEBO Ic ICM Icp IB IBP Ts1g Tj Tj SGS5ODA045D Collector-base voltage (IE = 0) Collector-emitter voltage (VBE = 0) Collector-emitter voltage (V BE = -1 .5V) Collector-emitter voltage (lB = 0) Overload switch-off at 1.5 times Ic (sat)" Emitter-base voltage (Ic = 0) Collector current Collector peak current (tp<1 0 ms) Collector peak current non repetitive (tp<20 [ls) Base current Base peak current non repetitive (tp<20 [ls) Storage temperature Max. operating junction temperature (continuous) Max. operating junction temperature (1 minute) INTERNAL SCHEMATIC DIAGRAM FAST FREEWHEEL DIODE 850 850 850 450 500 7 75 120 300 3 10 -40t0150 150 175 MECHANICAL DATA 1019 V V V V V V A A A A A °C °C °C Dimensions in mm 08/85 SGSSODA04SD ELECTRICAL CHARACTERISTICS Parameter Diode forward voltage I, = 50 A trr Diode reverse recovery time Diode reverse recovery current 1,= 50A Diode forward current t = 1ms I',m Min. Typ. Max. Unit Test Conditions V, Irm (Continued) Tj = 25°C Tj = 125°C dildt = 100Al!-ls 1.60 2.2 1.70 V V 0.20 0.5 !-Is 12 250 A A INSULATION TESTING The insulation betweel\. the live parts and the base plate of TO·240 is tested before delivery for one second at 2500 V a.c. If this test is repeated by the user either as a goods inwards check or as a test of the final equipment, in accordance with IEC Publication 146 (1973), clause 492.1 or DIN 57558 part 1NDE 0558, part 1/8.77, section 5.7.9., only a voltage slowly increasing up to the above value should be used. If the voltage is applied for one minute as recommended by the above standards then the specified value of 2000 V should be taken. During the test all electrical terminals including the drive terminals must be connected with each other in order to avoid damage by inductively or capacitively induced voltage transients. The test voltage is applied between the connected terminals and the base plate. Safe operating areas GC 0261 Icl~ ) , 6 2 PULSE OPERATION Ie MAX PULSED / 100 s-pti Ie MAX CONT. 40 1m. 2 10' *t:tttt1 "-------------- 102B DC OPERATION f-"\ '\. B 6 * For single non repetetive pulse , 100 "\ IOms .. ,E 6 1= , . r2 ",.:-," - I .. F 1+ I 1021 SGS5ODA045f) Collector overload SOA (see fig. 1) Base-emitter saturation voltage OC-0030 I.(A) G -0028 VBElsat) IV) ~ ~ ~ P"" ~ :.- ~ / / ..... TJ'-40 ...y. r"" V '" hFE·25 Tj'2~ / 'p'20)" I-- ReEl =150Q r-- RaE2 '270 Tj=125"C Tj<125"C o 50 O. Reverse biased SOA (see fig. 2) Switching times inductive load (see fig. 3) ~.) GC 0232 IeIAI lelA! GC-0033 10 , -f- 70 60 r- - c- f-- - r- ~ 50 VBEoff=-5V TI"125'C 40 --- 'F -c; 1/ 0.1 f-- _. 20 "200 400 ,'1 tf=25"C 1 '1- -- hFE '25 VBEo!! '-5V 10 1023 = = - I 0.01 600 800 1000 I Vel =300V 1\ 10 'f" 25 'C I V ,/ f-- f-- f--. . p.- i=- ,;.;;ii ..- ~ 30 o ~ ts=125"C ts=25"C 20 30 40 50 lo(A) Fig. 2 RBSOA TEST CIRCUIT RBSOA test circuit has been driven by the switching times test circuit with RB2 = O. RBSOA sensitivity to Tj variations tp adjusted for is very limited, so that the limits shown can be kept valid at ambient temperature nominal ic as well. ic / ib =25 Vclamp SC-0002 Fig. 3 Switching times test circuit. tpIl L=100)lH D.U.T. Vclamp 300V External speed-up diode SC-0004 1025 II. TRANSPACK NPN POWER DARLINGTON MODULE APPLICATIONS: The SGS50DB040D and SGS50DB045D are silicon NPN power fast darlingtons in half bridge configuration for industrial switching applications from the mains. ISOLATED POWER MODULE (26KVA-375W) FAST FREEWHEEL DIODES ABSOLUTE MAXIMUM RATINGS SGS50DB040D SGS50BD045D VCBO Collector-base voltage (IE = 0) VCES Collector-emitter voltage (VaE = 0) VCEX Collector-emitter voltage (VaE = -1.5V) VCEO Collector-emitter voltage (Ia = 0) VCEOL Overload switch-off at 1.5 times Ie (sat)" VEao Emitter-base voltage (Ie = 0) Ie Collector current leM Collector peak current (lp<1 0 ms) Icp Collector peak current non repetitive (lp<20 IJS) la Base current lap Base peak current non repetitive (tp<20 IJS) Tstg Storage temperature Max. operating junction temperature (continuous) Tj Tj Max. operating junction temperature (1 minute) INTERNAL SCHEMATIC DIAGRAM 500 500 500 400 400 7 75 120 250 10 20 - 40 to 150 150 175 MECHANICAL DATA ~ T Dimensions in mm ZINC PLATED M5>18 EW ZINC I'LAjIO MhlO KWASHER i , ~SHERI:l\tllCPLATIlD ij FASTON' 3.7114,5 TIIfIEO BRAS!! 6 2S> rJ' " 4 V V V V V V A A A A A °C °C °C 600 600 600 450 lIjD HEXAGONA~ '1"10"" ,~ NUT ZINC Pl;A lID MIi.M TO-240AA 1027 08/85 L , ELECTRICAL CHARACTERISTICS Parameter Vf t" Irm Ifrm (Continued) Test Conditions Diode forward voltage If If = 50A = 50 A Tj Diode reverse recovery time Diode reverse recovery time If = 50 A dildt Diode forward current t Min. Typ. Max. Unit = 125°C = 100Alf.ls 1.4 1.5 2 V V 0.2 0.5 f.lS 10 = lms A 250 A INSULATION TESTING The insulation between the live parts and the base plate of TO·240 is tested before delivery for one second at 2500 V a.c. If this test is repeated by the user either as a goods inwards check or as a test of the 'final equip· ment, in accordance with IEC Publication 146 (1973), clause 492.1 or DIN 57558 part llVDE 0558 part 1/8.77, section 5.7.9., only a voltage slowly increasing up to the above value should be used. If the voltage is applied for one minute as recommended by the above standards then the specified value of 2000 V should be taken. During the test ali electrical terminals including the drive terminals must be connected with each other in order to avoid damage by inductively or capacitively induced voltage transients. The test voltage is applied between the connected terminals and the base plate. Safe operating areas for each section DC current gain GC 0270 Jt· ..J.. " , 'I' VCE =51 I la' , 6 / . ::::::: ~ ~~ ~~ I 100 , 100 TI=125°C/ ;1 IO-~ TI=25 0 C/" 6 V r;=-40 0 C 10 I 1029 6 810 • 'ielAI SGS50DB040D $G$50DB045D Typical VF versus Reverse biased SOA (see fig. 2) ~Ic GC-0268 Ic lAI ....... 70 GC-OOI9 ~. 60 2 50 40 30 \.5 r-r- V BEotf=-5V A T J
- f-- o GC04 - 0 9 It,(A) tp-.20)lS f-- - RSEI-150Q - RBE2=27c Tj .. 125·C RBE2-27g f-- TJ - 11. TO-3 2.5 (sim. to TO-218) SOT -93 This is advanced information on a new product now in development or undergoing evaluation. Details are subject to change without notice. 1059 10/84 SGS10004 SGS10004P SGS10005 SGS10005P ELECTRICAL CHARACTERISTICS (continued) Parameter V/ Diode forward voltage Test conditions Min. Typ. Max. Unit IF = lOA 3 V 5 - h fe COB Small-signal current gain Ic = lA VCE = 10V f test = lMHz Output capacitance V CB = 10V IE = 0 f test = 100MHz ton Turn-on time tr tf - 10 100 325 pF 0.22 0.8 JlS Rise Time Vec=250V Ie =8A IBI = -IB2 = 400mA V BE (Off) = 5V 0.6 1.5 JlS Fall time tp = 50Jls duty cycle';;;; 2% 0.15 0.5 JlS --~ * Pulsed: pulse duration = 300Jls duty cycle = 1.5% . 1061 8. HIGH VOLTAGE, HIGH POWER, FAST SWITCHING • INTEGRATED SPEED-UP DIODE • MOTOR CONTROLS The SGSDOOO31, SGSOOO30 and SGSID312 are silicon multiepitaxial planar NPN transistors in monolithic darlington configuration with integrated speed-up diode, mounted respectively in Jedec TO-3 metal case, SOT-93 plastic package and ISOWATT218 fully isolated package. No parasitic collector-emitter diode, so that an external fast recovery free wheeling diode can be added. They are particulary suitable as output stage in high power, fast switching applications. T0-3 SOT-93 (TQ-218) ISOWATT218 INTERNAL SCHEMA TIC DIAGRAM ,----- - I I I -.J ABSOLUTE MAXIMUM RATINGS V CER V CEO Ic leM IB IBM Collector-emitter voltage (RBE = 50 ohm) Collector-emitter voltage (lB = 0) Collector current Collector peak current (tp ~ 1Oms) Base current Base peak current (tp ~ 10ms) VISO Ptot Tstg Tj Isolation voltage (DC) Total dissipation at Tc ~ 25°C Storage temperature Max. operating junction temperature TO·3 1063 150 -65 to 175 175 600 400 28 40 6 12 SOT·93 V V A A A A ISOWATT218 V 4000 125 50 W -65 to 150 -65 to 150°C 150 150 °C 11/86 THERMAL RESISTANCE OF THE ISOWATT218 The junction to case thermal resistance of 2.5 °C/W for the ISOWATT218 package may seem quite high at first glance but if compared to a conventional SOT-93 (TO-218) package with a 0.1 mm mica insulating washer, the differences are marginal. The 0.1 mm isolating washer gives 1500V to 2000V DC isolation for the SOT-93 package, SGS guarantee 4000V DC isolation for the ISOWATT218. The comparison in fig. 1 ,shows the dynamic thermal resistance of both devices mounted using a thermal compound. The test illustrates that the ISOWATT218 has an Rth very close to that of conventional SOT-93 (TO-218) and any small increase is more than compensated for by the convenience of the ISOWATT~18 package. The collector to heatsink capaCitance of the ISOWATT218 is typically 17pF. 10l ,..-_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _...:G=.U."'..-':.:.29:......., Fig. 1 ZIh (OCIWl 102 THERMAL IMPEDANCE - TIME WI TH A SMALL HEATSINK ISOWATT218 '" SOHl • mica thickness - 0,1 mm 10 1iJl TIME(secl Safe operating area (TO -3) ,~',: .,,".' " ~~~~D' DC current gain hFE PUI.. . D K" ... l~ C - '-- ,.' VeE" V ./ ~E.s~~ '\ ~- \. lOJ ,. . ,. r-- Tc,I5.... ZS"'C I 10 '0' 1065 'cIA) Clamped reverse bias safe operating areas TEST CIRCUIT Fig. 2 32 vee --r-+--r-r-+-1--j--1-~-~ 80439 Tca.. =125°C 20 200 ZL n 24r-+-+--r-r-+-1--rV~~=,-5~V,-~ -1--+-+-+-~--+-+---<1--+-1 I Vo 1\ \ 200 400 r 600 Vi 80440 47P l' F s- 6600 1067 I I- HIGH VOLTAGE, HIGH POWER, FAST SWITCHING • INTEGRATED SPEED-UP DIODE • MOTOR CONTROLS The SGSD310, SGSD311 and SGSID311 are silicon multiepitaxial planar NPN transistors in monolithic darlington configuration with integrated speed-up diode, mounted respectively in Jedec TO-3 metal case, SOT-93 plastic package and ISOWATT218 fully isolated package. No parasitic collector-emitter diode, so that an external fast recovery free wheeling diode can be added. They are particulary suitable as output stage in high power, fast switching applications. T0-3 SOT·93 (T0-218) ISOWATI218 INTERNAL SCHEMATIC DIAGRAM ABSOLUTE MAXIMUM RATINGS VCER VCEO Ic ICM IB IBM Collector-emitter voltage (R BE = 50 ohm) Collector-emitter voltage (lB = 0) Collector current Collector peak current (tp ,.; 10ms) Base current Base peak current (tp ,.; 10ms) Visa Ptat Tstg Tj Isolation voltage (DC) Total dissipation at Tc ,.; 25 a C Storage temperature Max. operating junction temperature TO-3 1069 150 -65 to 175 175 600 400 28 40 6 12 SOT-93 V V A A A A ISOWATT218 4000 V 125 W 50 -65 to 150 -65 to 150 ac ac 150 150 11/86 L THERMAL RESISTANCE OF THE ISOWATT218 The junction to case thermal resistance of 2.5 The comparison in fig. 1 shows the dynamic °CIW ·for the ISOWATT218 package may seem thermal resistance of both devices mounted quite high at first glance but if compared to a conventional SOT-93 (TO-218) package with a 0.1 mm mica insulating washer, the differences are marginal. The 0.1 mm isolating washer gives 1500V to 2000V DC isolation for the SOT-93 package, SGS guarantee 4000V DC isolation for the ISOWATT218. using a thermal compound. The test illustrates that the ISOWATT218 has an Rth very close to that of conventional SOT-93 (TO-218) and any small increase is more than compensated for by the convenience of the ISOWATT218 package. The collector to heatsink capacitance of the ISOWATT218 is typically 17pF. ,01y-_ _ _ _ _ _._ _ _ _ _ _ _ _ _ _ _ _ Fig. 1 ZItl .. ~G!'=lU.:,!;~1.!_.., THERMAL IMPEDANCE - TIME WI TH A SMALL HEATSINK ("eM ,rI ISOWATT218 • SOHl • mica thickness - 0,1 mm '0 ,Q3 TIME(seci Safe operating area (TO-3) Ic'~~~:~IP§ill 1,._.. {AI:~IcM.u I PULSEO Safe operating area (SOT -93/ISOWA TT218l ," I(,IAJ. : Ie MAX ~ ! !1!:'~ " ,r~·T-"f-. ;.::~:...' PULSE.D .. PULS.~_ ~~T~~ ICMAA tONtOC IO"'--,~~,:U,--!,-'-!."",~,;"-+-,+'i..lJ" 10 10J 1071 . DC current gain Clamped reverse bias safe operating areas TEST CIRCUIT Fig. 2 Vee o--------~~~~~ 60439 200 n 24 20~+-+-~-r-+-4--~+-+-~ 12 I--+--+--+----,\--+---j-I--+--+--I 1\ \ 200 400 600 800 VC[(V) son 470 fJ F s- 1073 6600 lB. HIGH SPEED SWITCHING APPLICATIONS These products are diffused multi-cell silicon gate N-Channel enhancement mode Power-Mos field effect transistors. ABSOLUTE MAXIMUM RATINGS Voss ROSION) 10 50V/60V 0.130 10A SOT-82 TO-220 SOT-93 TO-3 Drain-source voltage (V GS = 0) Drain gate voltage (R GS = 20Kn) Gate-source voltage Drain current (continuous) at Tease = 2SoC at Tease = 100°C Drain current (pulsed) Drain inductive current, clamped Tstg lj Total power dissipation at Tease .;;; 2SoC Derating factor Storage temperature Junction temperature SGSP221 SGSP321 SGSP421 SGSPS21 SGSP222 SGSP322 SGSP422 SGSP522 60V 60V 50V SOV ±20V 10A 6.5A 40A 40A SOT-82 50W 0.4Wf'C TO-220/S0T93/TO-3 75W 0.6Wf'C -55 to 150°C 150°C (e) Pulse width limited by safe operating area INTERNAL SCHEMATIC DIAG:~ s MECHANICAL DATA Dimensions in mm Drain connected to case Drain connected to tab Drain connected to tab Drain connected to tab TO-3 (sim.to TO-218)SOT-93 TO-220 SOT-82 1075 9/85 ELECTRICAL CHARACTERISTICS (Continued) Test conditions Parameter SWITCHING td(on) tr td(off) tf Turn-on delay time Rise time Turn-off delay time Fall time Vj = 10V Vee = 25V 10 = 5A Rj =50,Q (see test circuit) 30 130 80 130 ns ns ns ns SOURCE DRAIN DIODE 150M (e) SOljrce-drain current Source-drain current (pulsed) Vso Forward on voltage Iso V GS =0 ton trr Turn-on time Reverse recovery time di/dt = 25A/fJ$ Iso = 10A V GS =0 Iso = 10A Pulsed: pulse duration';;;; 300 fJ$. duty cycle';;;; 2% (e) Pulse width limited by safe operating area 1077 60 100 10 40 A A 1.4 V ns ns !- II. HIGH SPEED SWITCHING APPLICATIONS These products are diffused multi-cell silicon gate N-Channel enhancement mode Power-Mos field effect transistors. ABSOLUTE MAXIMUM RATINGS ROSION) 10 200V 0.330 10A 250V 0.450 10A T0-220 SOT-93 TO-3 Drain-source voltage (V GS = 0) Drain-gate voltage (R GS = 20Kn) Gate-source voltage Drain current (continuous) Tease = 25°C Tease = 100°C Drain current (pulsed) Drain inductive current, clamped Tstg Tj Voss SGSP363 SGSP463 SGSP563 SGSP367 SGSP467 SGSP567 250V 250V 200V 200V ±20V lOA 6.4A 40A 40A TO-220 SOT -93/TO-3 100W 125W 125W 0.8Wf'C lW/oC lW/oC - 55 to 1500 C 150°C Total power dissipation T case = 25°C Derating factor Storage temperature Junction temperature (e) Pulse width limited by safe operating area INTERNAL SCHEMATIC DlAGR,~ MECHANICAL DATA Drain connected to tab 5 Dimensions in mm Drain connected to case Drain connected to tab G ---':l~r. _--;k';;;-iL - t o ....... ----Mi. 5 (sim. to TO-218) SOT -93 TO-3 1079 TO-220 9/85 ELECTRICAL CHARACTERISTICS (continued) Parameter Test conditions DYNAMIC C;ss C oss Crss I nput capacitance Output capacitance Reverse transfer Capacitance Vos=25V V GS = 0 f = 1 MHz 980 200 80 1200 260 100 pF pF pF SWITCHING td (on) t, td (off) tf Turn-on delay time Rise time Turn-off delay time Fall time Vee = 25V V j = 10V = 5A Rj =15 Q (see test circuit) ID 10 25 50 32 ns ns ns ns SOURCE DRAIN DIODE Iso IsDMO Source drain current Source drain current (pulsed) Vso Forward on voltage Iso =10A V GS = 0 ton t" Turn-on time Reverse recovery time lOA V GS = 0 di/dt = 100A/Ms ISD = * Pulsed: pulse duration.;; 300J.Ls, duty cycle.;; 0.2% (.) Pulse. width limited by safe operating area 1081 130 250 10 40 A A 1.3 V ns ns aB. HIGH SPEED SWITCHING APPLICATIONS RoS (on) 10 350/400 V 1 () 6A 450 V 1.5 () 6A Voss • HIGH VOLTAGE - FOR ELECTRONIC LAMP BALLAST T0-220 • ULTRA FAST SWITCHING SOT·93 (T0-218) • EASY DRIVE - REDUCES COST AND SIZE INDUSTRIAL APPLICATIONS: • ELECTRONIC LAMP BALLAST • DC SWITCH N-Channel enhancement mode POWERMOS field effect transistors. Easy drive and very fast switching times make these POWERMOS transistors ideal for high speed switching applications. Applications include DC switch, constant current source, ultrasonic equipment and electronic ballast for fluorescent lamps. The package range for this device includes the isolated case ISOWATT218. This provides isolation to 2500V ac, 4000V dc and the creepage distance requirement of VDE, IEC and UL specifications. ABSOLUTE MAXIMUM RATINGS VOS V OGR V GS 10 10M(.) 10LM V ISO Ptot T stg Tj TO·220 SOT·93 ISOWATT218 TO·3 Drain-source voltage (VGS = 0) Drain-gate voltage (RGS = 20KO) Gate-source voltage Drain current (continuous) Te = 25°C at Te = 100°C Drain current (pulsed) Drain inductive current, clamped by safe operating area. INTERNAL SCHEMATIC DIAGRAM D ,~ 5 SGSP364 SGSP464 SGSIP464 SGSP564 SGSP365 SGSP366 SGSP465 SGSP466 SGSIP465 SGSIP466 SGSP565 SGSP566 450 450 400 350 400 350 ± 20 6 4 24 24 TO-220 SOT-93 ISOWATI218 TO-3 4000 Isolation voltage (DC) Total dissipation at Tease = 25°C Derating factor Storage temperature Max. operating junction temperature (.) Pulse width limited T0-3 ISOWATT218 100 0.8 1083 50 125 0.4 1 -55 to 150 150 V V V A A A A V 125 W 1 W/oC °C °C 11/86 ELECTRICAL CHARACTERISTICS (continued) Parameter Test conditions DYNAMIC gfs Forward transconductance Ciss Coss Crss Input capacitance Output capacitance Reverse transfer capacitance CO-HS Drain-Heatsink capacitance Vos = 25V 10 = 3A Vos = 25V V GS = 0 f = 1 MHz 780 150 100 1000 200 130 pF pF pF VO-HS = 25V f = 1 MHz 19 23 pF Vee = 250V 10= 3A Vi = 10V Ri = 100 (see test circuit) 30 30 100 50 mho 3 SWITCHING td(on) tr td(off) tf Turn-on time Rise time Turn off delay time Fall time ns ns ns ns SOURCE DRAIN DIODE Source-Drain current Iso ISOM (e) Source-Drain current (pulsed) Vso Forward on voltage Iso = 6A ton trr Turn-on time Reverse recovery time V GS = 0 Iso = 6A di/dt = 25AIp.s V GS = 0 * Pulsed: Pulse duration = 300IlS, duty cycle 1.5% (e) Pulse width limited by safe operating area 1085 250 350 6 24 A A 1.2 V ns ns HIGH SPEED SWITCHING APPLICATIONS Voss Ros (on) 500V 1.5 Q 550V 2.5 Q 10 '.~ ~ .... SA SA ~. ..•..... . . • HIGH VOLTAGE - FOR ELECTRONIC LAMP BALLAST AND SMPS SOT·93 (TO·218) TO·220 • ULTRA FAST SWITCHING - UP TO 200KHz OPERATIONS • EASY DRIVE - REDUCES COST AND SIZE INDUSTRIAL APPLICATIONS: • SMPS • ELECTRONIC LAMP BALLAST N-Channel enhancement mode POWER MOS field effect transistors. Easy drive and very fast switching times make these POWER MOS transistors ideal for high speed switching applications. Applications include DC switch, constant current source, ultrasonic equipment electronic ripple control and electronic ballast for fluorescent lamps. The package range for this devices includes the isolated case ISOWATT218. This provides isolation to 2500V ac, 4000V dc and the creepage distance requirement of VDE, IEC, and UL specifications. ABSOLUTE MAXIMUM RATINGS V DS V DGR V GS ID TO·220 SOT·93 ISOWATT218 TO·3 INTERNAL SCHEMATIC DIAGRAM s SGSP368 SGSP468 SGSIP468 SGSP568 SGSP369 SGSP469 SGSIP469 SGSP569 550 550 500 500 Drain-source voltage (VGS = 0) Drain-gate voltage (R GS = 20KQ) Gate-source voltage Drain current (continuous) Tc = 25 DC at Tc = 100 D C Drain current (pulsed) Drain inductive current, clamped 1087 V V V A A A A ± 20 5 3.2 20 20 TO-220 Isolation voltage (DC) Total dissipation at Tease 25 DC Derating factor Storage temperature Max. operating junction temperature (el Pulse width limited by safe operating area. TO-3 ISOWATT218 • DC SWITCH 100 0.8 SOT-93 ISOWATT218 4000 125 50 0.4 -55 to 150 150 TO-3 V 125 W 1 W/DC DC DC 11/86 1- ELECTRICAL CHARACTERISTICS Parameter (continued) Test conditions SWITCHING td (onl tr td(offl tf Turn-on time Rise time Turn off delay time Fa" time Vcc=250V lo=2.5A Vi = 10V Ri = 100 (see test circuit) 30 15 80 ns ns ns ns 40 SOURCE DRAIN DIODE 150M (.) Source-Drain current Source-Drain current (pulsed) Vso Forward on voltage Iso = 5A ton t" Turn-on time Reverse recovery time Iso = 5A V GS = 0 di/dt = 150A/p.S Iso • Pulsed: Pulse duration = 300/l1s. duty cycle V GS = 0 1.5% (-I Pulse width limited by safe operating area 1089 85 320 5 20 A A 1.15 V ns ns aB. PRELIMINARY DATA N-CHANNEL POWER MOS TRANSISTORS HIGH SPEED SWITCHING APPLICATIONS These products are diffused multi-cells silicon gate N-Channel enhancement mode Power-Mos field effect transistors. Voss ROS 60V 0.040 40A 50V 0.040 40A 10 (on) TO-220 q • HIGH CURRENT SOT-93 TO-3 • VERY LOW THERMAL RESISTANCE • VERY LOW ON-LOSSES INTERNAL SCHEMATIC DIAGRAM • EASY DRIVE AUTOMOTIVE APPLICATIONS • POWER ACTUATORS o ,~ 5 ABSOLUTE MAXIMUM RATINGS VOS V OGR V GS 10 10M(-) 10LM Ptot T stg Tj TO-220 SOT-93 TO-J Drain-source voltage (V GS = 0) Drain-gate voltage (R GS = 20KO) Gate-source voltage Drain current (continuous) Tease = 25 ° C at Tease = 100 0 C Drain current (pulsed) Drain inductive current, clamped Total dissipation at Tease = 25°C Derating factor Storage temperature Max. operating junction temperature SGSP386 SGSP486 SGSP586 SGSP387 SGSP487 SGSP587 60 60 50 50 ±20 40 25 120 120 125 1 -55 to 150 150 V V V A A A A W W/oC °C °C • Pulse width limited by safe operating area 1091 03/86 ELECTRICAL CHARACTERISTICS Parameter (continued) Test conditions SWITCHING td lonl t, td loff! tf Turn-on delay time Rise time Turn-off delay time Fall time Vee = 30V 10= 15A VGs= 10V RGs= 500 (see test circuit) 40 150 150 180 ns ns ns ns SOURCE DRAIN DIODE Source-Drain current Iso 150M (e) Source-Drain current (pulsed) Vso Forwaed on voltage VGs=O Iso = 40A trr Reverse recovery time Reverse recovered charge Iso = 40A di/dt = 100 A/f.-Is Orr * Pulsed: Pulse duration = 300 f.-IS, duty cycle 1.5% (e) Pulse width limited by safe operating area. 1093 40 120 A A 1.8 V 80 ns 0.2 f.-IC II. HIGH SPEED SWITCHING APPLICATIONS Voss RoS (on) 10 200 V 0.17 n 0.22 n 20 A 250 V 20 A • 200-250V - FOR TELECOMS APPLlCAr:IONS • HIGH CURRENT - FOR PULSED LASER DRIVES • ULTRA FAST SWITCHING • EASY DRIVE - ISOWATT218 SOT-93 (T0-218) REDUCES COST AND SIZE INDUSTRAIL APPLICATIONS: • SWITCH ING MODE POWER SUPPLY • MOTOR CONTROL FOR ROBOTICS N-Channel enhancement mode POWERMOS field effect transistors. Easy drive and fast switching times make these POWERMOS transistors ideal for high speed switching applications. Typical applications include electronics, laser diode drivers, UPS, SMPS, ~C/DC, DC switch for telecoms and electronic vehicle drivers. The package range for this device includes the isolated case ISOWATT218. This provides isolation to 2500V ac, 4000V dc and the creepage requirements of VDE, IEC and UL specifications. T0-3 INTERNAL SCHEMATIC DIAGRAM 5 ABSOLUTE MAXIMUM RATINGS Vos V OGR V GS 10 10M(·) 10LM VIsa Ptot Tstg Tj '0) SOT·93 ISOWATT218 TO·3 Drain-source voltage (VGS = 0) Drain-gate voltage (R GS = 20KO) Gate-source voltage Drain current (continuous) Te = 25°C at Te = 100°C Drain current (pulsed) Drain inductive current, clamped Isolation voltage (DC) Total dissipation at Tease 25°C Derating factor Storage temperature Max. operating junction temperature Pulse width limited = by safe operating area. 1095 SGSP473 SGSIP473 SGSP573 SGSP477 SGSIP477 SGSP577 250 250 200 200 ""'iJ V 20 V 20 A 13 A 80 A 80 A SOT-93 ISOWATT218 TO-3 4000 V 150 W 150 50 0.4 1.2 W/oC 1.2 -55 to 150 °C 150 °C ± ELECTRICAL CHARACTERISTICS Parameter (continued) Test conditions DYNAMIC gfs Forward transconductance Ciss Coss Crss Input capacitance Output capacitance Reverse transfer capacitance C O-HS Drain-Heatsink capacitance Vos = 25V 10 = lOA VOS = 25V V GS = 0 f = 1 MHz mho 8 1900 2200 450 550 200 260 V O-HS = 25V f = 1 MHz 19 Vcc= 75V 10= lOA Vi = 10V Ri = 100 (see test circuit) 30 25 90 20 23 pF pF pF pF SWITCHING td(on) tr td(off) tf Turn-on time Rise time Turn off delay time Fall time ns ns ns ns SOURCE DRAIN DIODE Source-Drain current Iso ISOM (e) Source-Drain current (pulsed) V GS = 0 Vso Forward on voltage Iso = 20A ton trr Turn-on time Reverse recovery time V GS = 0 Iso = 18A di/dt = 100Af-'S * Pulsed: Pulse duration = 300 fLS, duty cycle 1.5% (e) Pulse width limited by safe operating area 1097 300 300 20 80 A A 1.3 V ns ns II. HIGH SPEED SWITCHING APPLICATIONS Voss RoS 10 (on) 350/400 V 0.55 [) 12 A 450 V 0.7 [) 12 A • HIGH VOLTAGE - FOR OFF-LINE SMPS • HIGH CURRENT - FOR UP TO 350W SOT-93 (T0-218) • ULTRA FAST SWITCHING - FOR OPERATION AT ~ 100KHz ISOWATI218 Q • EASY DRIVE - REDUCES SIZE AND COST INOUSTRIAL APPLICATIONS: II • SWITCHING MODE POWER SUPPLIES • MOTOR CONTROLS TO-3 N-Channel enhancement mode POWERMOS field effect transistors. Fast switching and easy drive make these POWERMOS transistors ideal for high voltage switching applications. These applications include electronic welders, switched mode power supplies and sonar equipment. The package range for this devices includes the isolated case ISOWATT218. This provides isolation to 2500V ac, 4000V dc and the creepeage distance requirement of VDE, IEC and UL specifications. INTERNAL SCHEMATIC DIAGRAM D ,~ 5 ABSOLUTE MAXIMUM RATINGS Vos V OGR V GS 10 10M(·) 10LM Visa Ptot T stg Tj (0) SOT-93 ISOWATT218 TO-3 Drain-source voltage (V GS = 0) Drain-gate voltage (R GS = 20KO) Gate-source voltage Drain current (continuous) Tc = 25°C at Tc = 100°C Drain current (pulsed) Drain inductive current, clamped Isolation voltage (DC) Total dissipation at Tease = 25°C Derating factor Storage temperature Max. operating junction temperature Pulse width limited by safe operating area. 1099 SGSP474 SGSP475 SGSIP474 SGSIP475 SGSP574 SGSP575 450 450 400 400 ± 20 12 SGSP476 SGSIP476 SGSP576 350 350 7.6 48 48 SOT-93 ISOWATT218 4000 150 50 1.2 0.4 -55 to 150 150 V V V A A A A TO-3 V 150 W 1.2 W/oC °C °C 11/86 L SGSP474/P475/476 SGSIP474/1P475/1P476 SGSP574/P575/P576 ELECTRICAL CHARACTERISTICS Parameter (continued) Test conditions DYNAMIC gfs Forward transconductance Ciss Coss Crss Input capacitance Output capacitance Reverse transfer capacitance C O-HS Drain-Heatsink capacitance Vos = 25V 10 = 6A Vos = 25V f= 1 MHz V GS = 0 V O-HS = 25V f = 1 MHz mho 6 1600 2100 300 390 200 260 19 23 pF pF pF pF SWITCHING td(on) tr td(off) tf Turn-on time Rise time Turn off delay time Fall time Vee = 100V 10= 6A Vi = 10V Ri = 4.70 (see test circuit) 20 25 70 20 ns ns ns ns SOURCE DRAIN DIODE Source-Drain current Iso 'ISOM (e) Source-Drain current (pulsed) Vso Forward on voltage Iso = 12A ton t" Turn-on time Reverse recovery time Iso = 12A V GS = 0 di/dt = 25A fLS V GS = 0 * Pulsed: Pulse duration = 300 fLS, duty cycle 1.5% (e) Pulse width limited by safe operating area 1101 700 800 12 48 A A 1.2 V ns ns II. HIGH SPEED SWITCHING APPLICATIONS Voss Ros (on) 10 500V 0.7 Q 10A 550V 1Q 10A • HIGH VOLTAGE - 500 FOR OFF-LINE SMPS • HIGH CURRENT - 10A FOR UP 350W SMPS ISOWATT218 SOT-93 (T0-218) • ULTRA FAST SWITCHING - FOR OPERATION AT ~ 100KHz • EASY DRIVE - REDUCES COST AND SIZE INDUSTRIAL APPLICATION: • SWITCHING MODE POWER SUPPLIES • MOTOR CONTROL T0-3 N-Channel enhancement mode POWER MOS field effect transistors. Easy drive and very fast switching times make these POWER MOS transistors ideal for high speed switching applications. Typical apliillications include switched mode power supplies, uninteruptable power supplies and motor speed control. The package range for this devices includes the isolated case ISOWATT218. This provides isolation to 2500V ac, 4000V dc and the creepage distance requirement of VDE, IEC, and UL specifications. ABSOLUTE MAXIMUM RATINGS VOS V OGA V GS 10 10M(.) 10LM V ISO Ptot Tstg Tj SOT·93 ISOWATT218 TO-3 Drain-source voltage (V GS = 0) Drain-gate voltage (R GS = 20KQ) Gate-source voltage Drain current (continuous) Te = 25°C at Te = 100°C Drain current (pulsed) Drain inductive current, clamped Isolation voltage (DC) Total dissipation at Tease = 25°C Derating factor Storage temperature Max. operating junction temperature I-I Pulse width limited by INTERNAL SCHEMATIC DIAGRAM 5 SGSP478 SGSIP478 SGSP578 SGSP479 SGSIP479 SGSP579 550 550 500 500 ± V V V A A A A 20 10 6.3 40 40 SOT-93IS0WATT218 TO-3 4000 V 150 50 150 W 1.2 W/oC 1.2 0.4 -55 to 150 °C 150 °C safe operating area. 1103 11/86 ELECTRICAL CHARACTERISTICS (continued) Parameter Test conditions SWITCHING td (on) tr td(off) ~ Turn-on time Rise time Turn off delay time Fail time Vcc=250V 10= 5A Vi = 10V Ri = 100 (see test circuit) 25 30 80 20 ns ns ns ns SOURCE DRAIN DIODE Source-Drain current Iso ISOM (e) Source-Drain current (pulsed) Vso Forward on voltage Iso = 10A V GS = 0 ton ttr Turn-on time Reverse recovery time Iso = 10A V GS = 0 di/dt = 100A/".s • Pulsed: Pulse duration = 300/1'5. duty cycle 1. 5% (0) Pulse width limited by safe operating area 1105 75 500 10 40 A A 1.15 V ns ns II. ADVANCE DATA HIGH SPEED SWITCHING APPLICATIONS Voss RoS (on) 10 200V 0.1000 19A • FULLY ISOLATED PACKAGE • 200 VOLTS - FOR SMPS UPS AND DC/DC CONVERTERS • ULTRA FAST SWITCHING • EASY DRIVE - REDUCES EQUIPMENT SIZE AND COST INDUSTRIAL APPLICATIONS: • DC/DC CONVERTERS • MOTOR CONTROLS • ROBOTICS N-Channel enhancement mode POWER MOS field effect transistors. Easy drive, very fast switching times and simple mounting make these POWER MOS transistors ideal for high speed switching applications in a wide range of equipment. The ISOWATT218 package requires only simple single hole mounting and provides isolation to 2500V ac, 4000V dc. and meets with the creepage distance requirements of VDE, IEC, and UL specifications. The package thermal characteristics are optimised to provide the best isolation with excellent thermal coupling. ISOWATT218 INTERNAL SCHEMATIC DIAGRAM 5 ABSOLUTE MAXIMUM RATINGS Drain-source voltage (VGS = 0) Drain-gate voltage (RGS = 1 MQ) Drain current (continuous) Tc = 25 DC Tc = 100 D C Drain current (pulsed) Gate-source voltage Total dissipation at Tc .;;;25 DC Total dissipation at Tc = 100DC Junction to case - linear derating factor Junction to ambient - linear derating factor Storage temperature Tstg Max. operating junction temperature Tj Lead Temperature - 1/16" from case for 10s Vos V OGR 10 200 200 ±19 ±12 ±120 ±40 70 28 0.56 0.029 -55 to 150 150 300 V V A A A V W W W/DC W/DC DC DC DC (.) Pulse width limited by safe Dperating area. This is advanced information on a new product in development or undergoing evaluation. Details are subject to change without notice. 1107 11/86 L ELECTRICAL CHARACTERISTICS (continued) Parameter Test conditions SWITCHING td (on) tr td(off) ~ Turn-on time Rise time Turn off delay time Fall time Voo= 750Vlo= 16A Vgen = 10V Rg = 50 Ri = 4.50 25 60 85 38 35 100 125 100 ns ns ns ns 19 12 120 A A A 1.6 2.0 V 150 400 ns SOURCE DRAIN DIODE Iso Source-Drain current 150M (0) Source-Drain current (pulsed) Vso * Forward on voltage V GS = 0 t" Reverse recovery Iso = 19A di/dt = 100A/p.s Te = 100 0 e * Pulsed: Pulse duration = 3001lS, duty cycle 2% (.) Pulse width limited by safe operating area 1109 Iso = 28A B. ADVANCE DATA HIGH SPEED SWITCHING APPLICATIONS Voss SOOV RoS (on) 0.4S0 10 SA • • • • FULLY ISOLATED PACKAGE HIGH VOLTAGE - FOR OFF-LINE SMPS HIGH CURRENT - 8A FOR UP TO 1200W SMPS ULTRA FAST SWITCHING - FOR OPERATION AT~ 100KHz • EASY DRIVE - REDUCES EQUIPMENT SIZE AND COST INOUSTRIAL APPLICATIONS: • SWITCHING MODE POWER SUPPLIES • MOTOR CONTROLS N-Channel enhancement mode POWER MOS field effect transistors. Easy drive, very fast switching times and simple mounting make these POWER MOS transistors ideal for high speed switching applications in a wide range of equipment. The ISOWATT218 package requires only simple single hole mounting and provides isolation to 2500V ac, 4000V dc. and meets with the creepage distance requirements of VDE, IEC, and UL specifications. The package thermal characteristics are optimised to provide the best isolation with excellent thermal coupling. ISOWATT218 INTERNAL SCHEMATIC DIAGRAM 5 ABSOLUTE MAXIMUM RATINGS Vos V OGR 10 Drain-source voltage (VGS = 0) Drain-gate voltage (R GS = 1 MQ) Drain current (continuous) Tc = 25°C Tc = 100°C Drain current (pulsed) Gate-source voltage Total dissipation at Tc ~ 25°C Total dissipation at Tc = 100° C Junction to case - linear derating factor Junction to ambient - linear derating factor Storage. temperature T stg Tj Max. operating junction temperature Lead Temperature - 1/16" from case for 10s 500 500 ±8 ±5 ±52 ±40 70 28 0.56 0.029 -55 to 150 150 300 V V A A A V W W W/oC W/oC °C °C °C (0) Pulse width limited by safe operating area. This is advanced information on a new product in development or undergoing evaluation. Details are subject to change without notice. 1111 11/86 ELECTRICAL CHARACTERISTICS Parameter (continued) Test conditions SWITCHING Turn-on time Rise time Turn off delay time Fall time td lonl tr tdloffl tf V 00 = 21 OV 10 = 7 A Vgen = 10V Rg = 5Q Rj = 300 25 25 75 31 40 50 150 70 ns ns ns ns S 5 52 A A A SOURCE DRAIN DIODE Source-Drain current Iso Tc = 100°C ISOM 1 1 Source-Drain current (pulsed) 0 V so * Forward on voltage V GS = 0 Iso = 12A 1.2 1.5 V trr Reverse recovery Iso = SA di/dt = 100A/JLs 400 600 ns * Pulsed: Pulse duration = 300J.1s, duty cycle 2% (e) Pulse width limited by safe operating area 1113 am System$ gu® 0 0 lDllWll$ll©[flJ SWITCH MODE BIPOLAR STEPPER MOTOR DRIVER MODULE The GS-D200 is a complete controller and driver for bipolar stepper motors that directly interfaces a microprocessor and two phase permanent magnet motors. The motor current is controlled in a chopping mode up to 2 A. High flexibility in use is provided by GS-D200 that, furthermore, reduces the burden on the microprocessor and simplifies the software development in a complete microprocessor controlled stepper motor system. FEATURES • No external component required Ii Normal, wave, half step drive capability • • • • • • • • • Inputs TTUCMOS compatible Chopper regulation of motor current Programmable motor current (2 A max) Wide voltage range (10-46 V) Selectable slowlfast current decay Synchronization for multiple application ..... Remote inhibiUenable Home position indicator Overtemperature protection Order Number: GS-D200 ABSOWTE MAXIMUM RATINGS Vs Supply voltage (pin 18) 48 V Vss Supply voltage (pin 12) 7V 10 Peak output current Tstg Storage temperature range -40 to + 1OsoC Tcop Operating case temperature range -20 to + Recommended maximum operating input voltage is 46 2A 8SoC v. THERMAL DATA Rth (c-a) case-ambient thermal resistance 1115 Max S.O °C/W 12/86 m " c: r------ I :Vs D1'--l_ _ 1 O>--=G:.:N=SYNC __ I A RESET B B e 4 - COMBINATIONAL LOGIC HALF/FULL o E F o ** 018 ~ ---017 16 - o ".J I"~ I CW/CC' .. T 11111 ·re ~:D • R sense Q s:::: o"T1 I I II I .10 OSC ~ 80--- Q UJ 15 PHD ,) 10 0 CONTROL 11 o 6 " HOME ---+ U m o c G H STEP,..!' m z I PHA PHB ~ r- \., I, ---014 G 6 ~ o o ENABLE I,SET ~ R sense 12 0 Vss J JJJJJI I L __ II ! I GND2013 __...J S~9446 -T PIN FUNCTIONS (Continued) PIN FUNCTION 14-0 Phase 0 output 15-C Phase C output 16-8 Phase 8 output 17-A Phase A output 18-V s Module supply voltage~ Maximum voltage must not exceed 46 V. ELECTRICAL CHARACTERISTICS (Tamb = 25°C unless otherwise specified) Parameter Test Conditions Min Vs Supply Voltage Pin 18 10 Vss Supply Voltage Pin 12 4.75 Is Quiescent Supply Current Pin 18 lout =0 Iss Quiescent Supply Current Pin 12. All inputs high Vss=5V lout =0 Vi Input Voltage Pin 3, 4, 6, 7, 10 Max Unit 46 V 5 5.25 15 20 rnA Vs=42V low high rnA 60 0.8 Vss V V 0.6 10 rnA pA 0.8 Vss V V Ven=low Ven =high 0.6 10 rnA pA low high 0.4 Vss V V Ii Input Current Pin 3, 4, 6, 7, 10 Ven Enable Input Voltage Pin 11 Enable Input Current Pin 11 len Typ 2.0 V1=low Vi=high low high 2.0 V home Home Output Voltage Pin 5 Ihome =5mA V sat Source Saturat. Voltage Pin 14, 15, 16, 17 lo=1A 1.8 V V sat Sink Saturat. Voltage Pin 14,15,16,17 lo=1A 1.8 V fc Chopper Freq. 17 1119 KHz MODULE OPERATION The GS-D200 is a complete bipolar stepper motor driver that incorporates all the small signal and power functions to directly interface a microprocessor and a two phase permanent magnet motor (see the typical application). Very few information must be delivered by the microprocessor to the module: - step clock direction (clockwise or counterclockwise) mode (half or full step) reset and enable current decay (slow or fast) Based on this information, the module generates the proper four phases sequence to directly drive a two phase bipolar motor. Therefore the GS-D200 greatly simplifies the task of the microprocessor and of the system programmer. No external component is needed to operate the GS-D200. However, to add flexibility in use, some internally set functions can be modified externally, like the maximum current flowing through the motor windings and the switching frequency of the current chopper, by addition of few inexpensive passive components (resistor and capacitor). If any of logic input is left open, the module forces them to high level. The GS-D200 is housed in a metal case that provides heatsink and shielding against radiated EMI. The thermal resistance case to ambient is about 5 °CIW. This means that for each watt of internal power dissipation the case temperature is + 5°C above ambient temperature. It is reccomended to keep the case temperature below 85°C in operating conditions. According to ambient temperature and/or to power dissipation, an additional heatsink may be required: the mounting of optional heatsink is made easy by the four holes provided on the top of the metal case. • The GS-D200 incorporates a thermal protection that switches off the power stages when the junction temperature of active components reaches 150°C. To keep the power dissipation to a minimum, two level supply voltages must be applied to the module: 5 V for logic functions and Vs from 10 to 46 V for power section. 1121 A2 - TWO-PHASE-ON or NORMAL DRIVE This mode gives the highest torque since two windings are energized at any given time according to the sequence (for clockwise rotation) AB & CD; CD & BA; BA & DC; DC & AB Fig. 3 shows the sequence and the corresponding position of the rotor. B- B. B. Fig. 3 - Two-phase-on (normal mode) drive B5_5953 A3 - HALF STEP DRIVE This sequence halves the effective step angle of the motor but gives a less regular torque being one winding or two windings alternatively energized. Eight steps are required for a complete revolution of the rotor. The sequence is: AB; AB & CD; CD; CD & BA; BA; BA & DC; DC; DC & AB as shown in fig. 4. A- ~. ~c B- B- B· A+ ~.It:\ ~c B- Fig. 4 - Half step sequence. 5-5938 By the configurations of fig. 2,3,4 the motor would have a step angle of 90° (or 45° in half step). Real motors have multiple poles pairs to reduce the step angle to a few degrees but the number of windings (two) and the drive sequence are unchanged. 1123 CLOCK A B C o ABCO =0101 HOME POSITION s. 1001 s- s. s- 5-9450 Fig. 6 - Two-phase-on (normal mode) drive 8 A L B c I ~__~__-+!__~r--- o ABCD=OOO1 1000 0010 I I 0100 I DJihC~ D~f O-~-o~yO~O B~ eO B. Fig. 7 . One·phase-on (Wave mode) drive. 1125 5-9451 When the CONTROL input is forced low, the decay is fast as shown in fig. 9. ,,·,:·h n n n Vs -Pin18 '> - -r----i- - -H- --H- - -r-: .. t lh'lt1iHJI (Vd , Vson.. I Vs+Vd -- i --- I --- I I I I - -I I (Vs.t,~.. t Vsons.) I I I I 'AB I I : I I I I I I I I I I I I - - drive current (Q,,02 ON) - - - - recirculation current 02 OFF, 0" D2 ON) (a,. Fig. 9 • Chopper control with fast decay The CONTROL input is provided on GS-0200 to allow maximum flexibility in application. If the GS-0200 must drive a large motor that does not store much energy in the windings, the chopper frequency must be decreased: this is easily obtained by connecting an external capacitor between OSC pin and GN01. In these conditions a fast decay (CONTROL LOW) would impose a low average current and the torque could be inadequate. By selecting CONTROL HIGH, the average current is increased thanks to the slow decay. E - MODULE PROGRAMMING When no external component is used, the GS-0200 is set at the following conditions: loutpeak == 1 A fc chopper frequency == 17 KHz By addition of inexpensive passive components the working conditions can be modified as follows. 1127 Minimum Value of R2 is 10 kO. This current programmability can be used in half step sequence to increase the current when only one phase is on: a more regular torque is so obtained. E2 • CHOPPER FREQUENCY PROGRAMMING The chopper frequency is internally set at about 17 KHz. This frequency can be changed by addition of external components as follows. To increase the chopper frequency a resistor R3 must be connected between pin and V•• as shown in fig. 12. ase Vss 12 GS-D200 osc 8 '------~S-~945":":". Fig. 12 - Chopper frequency increase The new chopper frequency is given by: fc= 17 (1 +~) R3 KHz where R3 is in KO For example, if Vss=5 V and R3=,18 KO, fc == 34 KHz To decrease the chopper frequency a capacitor pin and GND1 as shown in fig. 13. c e must be connected between ase GS-D200 5-1451 Fig. 13 - Chopper frequency decrease. The new chopper frequency is given by: fc = _.::.80;:.:.c:,5_ KHz 4.7+e For example, if V5S = 5 V and e = 4. 7nF, fc 1129 where e is in nF == 8.5 KHz. !- 10KO Vss 'oSET 8 OSC SYNC TO LARGE MOTOR (2A) GS - D200 MASTER I 10 8 OSC SYNC CONTROL TO SMALL MOTOR (lA) GS - D200 SLAVE 10 CONTROL 5_9459 Fig. 15 - Multimotor synchronization. Large and small motors. Slow current decay. G - THERMAL OPERATING CONDITIONS In many cases the GS-0200 module does not require any additional cooling because the dimensions and the shape of the metal box are studied to offer the minimum possible thermal resistance case-to-ambient for a given volume. It should be remembered that the GS-0200 module is a power device and, depending on ambient temperature, an additional heath-sink or forced ventilation or both may be required to keep the unit within safe temperature range. (Tcasemax<85°C during operation). The concept of maximum operating ambient temperature is totally meaningless when dealing with power components because the maximum operating ambient temperature depends on how a power device is used. What can be unambiguously defined is the case temperature of the GS-0200 module. To calculate the maximum case temperature of the module in a particular applicative environment the designer must know the following data: - Input voltage Motor phase current Motor phase resistance Maximum ambient temperature From these data it is easy to determine whether an additional heath-sink is required or not, and the relevant size i.e. the thermal resistance. The step by step calculation is shown for the following example: V in = 40 V, Iphase = 1 A, Rph Phase resistance = 10 n, Max. Tamb = 50 °C G1. Calculate the power dissipated by the indexer logic and the level shifter (see electrical characteristics): Plogic =(5 V· 60 mA) + (40 V· 20 mA)=1.1 W 1131 G4.5 HALF STEP. The power sequence, one phase ON, two phase ON forces the power dissipation to be 1.5 times higher than in WAVE MODE when the motor is running. In stall condition the worst case for power dissipation is with two phase ON i.e. a power dissipation as in NORMAL MODE. The following table summarizes the power dissipations of the output power stage of the GS-D200 when running for this example: Wave Normal Half Step Fast Decay 3.19 W 6.38W 6.38W Slow Decay 3.30W 6.60W 6.60W G5. Calculate the total power dissipation for the GS-D200: Ptot = PlogiC + Ppw In this example, for slow decay and normal mode Ptot =1.1 +6.6=7.7 W G6. The case temperature can now be calculated: Tcase=Tamb+(ptot. Rth ) =55+(7.7.5)=93.5 °C G7. If the calculated case temperature exceedes the maximum allowed case temperature, as in this example, an external heat-sink is required and the thermal resistance can be calculated according to: and then Rth tet = Tcmax - Tamb Plet 85 - 55 7.7 Rth - Rth lel Rth - Rth tot 5 • 3.9 Rthhs =3.9°CIW = 17.7°CIW 5 - 3.9 The following table gives the thermal resistance of some commercially available heath-sinks that fit on the GS-D200 module. Manufacturer Part Number Rth (OC/W) Mounting Thermalloy 6177 3 Horizontal Thermalloy 6152 4 Vertical Thermalloy 6111 10 Vertical Fischer SK18 Vertical Assman V5440 3 4 Assman V5382 4 Horizontal 1133 Vertical PACKAGES 1135 1- PACKAGES 80-16 ~\u u ~ Ut,m lQJ§max 80-16 Jedec uu u 8.89 lomax 80-16P 1137 UWgM""~I "-FIC~ _ 6.2m.. OJ PACKAGES 8 lead Plastic Minidip ~ PO01-F4 W 8 lead Ceramic Minidip ~Ti' ~~ B~ I M 0J.6 lJLJ- 0.8 1§L 254 . M ~ U 14 lead Plastic Dip I 2D~' [:::::1 1139 PACKAGES . Dip (V6P2) 16 lead Plastic rdip (V6P2) ) 812++8 2lead POW: Powerdip (V6P2 + 2 lea P001-V6P2 16- Iea d Ceramic Dip 20~' I t:::::] ~ L:t PO!l7-D3 . Dip 18 lead Plastic dip(0.4) 9 + 9 lead Power 8 w 1141 PACKAGES 20 lead Plastic Dip (0.4) 16 + 2 + 2 lead Powerdip 2443 I 0 .. . ! ~::::::::J 20 lead Plastic Dip (X3P2) 24 lead Plastic Dip -EJ '. 15.2101&68 32,zm" -_.. n , 1143 13 " POU-A6 PACKAGES DIOWATT2 A- K 1095!O.15 TO-220 lies) TO-220 (Discrete Power) 4.emox C E. 1145 PACKAGES HEPTAWATT Horizontal Version 15.a maa Vertical Version SIP-9 0.4 13 2~ 0.5 1.27 3.3 20.32 2',8 max 1147 P03o.AP PACKAGES ISOWATT218 r o L SO-USI ISOWATT5 TO 3 262~' 10.9 1149 8.7'"" 1.7 max 11.7 SGS OFFICES INTERNATIONAL HEADQUARTERS SGS Microelettronica SpA Via C. 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