1989_Burr Brown_Power_Sources_Handbook_Vol_1 1989 Burr Brown Power Sources Handbook Vol 1
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MODEL INDEX PWR70 .......................... 29 PWR71 .......................... 31 PWR72 .......................... 33 PWR74 .......................... 35 PWR11XX ..................... 59 PWR13XX ..................... 61 PWR 1546A ................... 63 PWR1726 ...................... 66 PWR1XX ....................... 37 PWR2XX ....................... 39 PWR3XX ...................... .41 PWR4XX ...................... .43 PWR5XX ...................... .45 PWR6XX ...................... .47 PWR7XX ....................... 50 PWR8XX ....................... 53 P'NR 1017 ...................... 55 PWR51OX ..................... 69 PWR53XX Single .......... 72 PWR53XX Dual ............ 74 PWR53XX Triple ........... 76 PWR59XX ..................... 78 PWR62XX ..................... 80 PWS725/726 ................. 82 PWS740 ........................ 87 Individual Product Data Sheets for models not listed here are available from your local Burr-Brown salesperson or representative. See the listing on the inside back cover. BURR-BROWN POWER SOURCES HANDBOOK VOLUME 1 BURR-BROWN® IElElI -Credits- Member of the .!PJ manufactUfefS association which assisted in the preparation of the Glossary in this handbook. LI-358 ©1989 Burr-Brown Corporation Printed in U.S.A. Burr-Brown Corporation International Airport Industrial Park Mailing Address: PO Box 11400 Tucson, AZ 85734 Tel: (602) 746-1111 FAX: (602) 889-1510 Street Address: 6730 S. Tucson Blvd. Tucson, AZ 85706 • Twx: 910-952-1111 Cable: BBRCORP • Telex: 66-6491 The infonnation provided herein is believed to be reliable; however, BURRBROWN assumes no responsibility for inaccuracies or omissions. BURRBROWN assumes no responsibility for the use of this infonnation, and all use of such infonnation shall be entirely at the user's own risk. Prices and specifications are subject to change without notice. No patent rights or licenses to any of the circuits or products described herein are implied or granted to any third party. BURR-BROWN does not authorize or warrant any BURR-BROWN product for use in life support devices and/or systems. Contents INTRODUCTION & SELECTION GUIDES .................. 5 WHERE TO GO FROM HERE: BURR-BROWN SALES & SERVICE ........................... 9 CUSTOM & MODIFIED PRODUCTS ........................ 11 QUALITY ASSURANCE & RELIABILITy ................... 13 POWER CONVERSION GLOSSARY ........................ 15 APPLICATION NOTES .............................................. 21 PRODUCT DATA SHEETS ....................................... 29 SALES OFFICES ....................................................... 96 INTRODUCTION & SELECTION GUIDES Burr-Brown offers a wide selection of power conversion products. Hundreds of standard and unique DC/DC converters, including DIP sizes, higher wattage, and wide-input-range units are available. All carry Burr-Brown's guarantee of high quality and reliability. The Burr-Brown Power Sources Handbook contains detailed Product Data Sheets for all of Burr-Brown's power conversion products. In addition, it includes supplementary data such as extensive Selection Guides, discussion of the advanced reliability programs available, a Glossary of power conversion terminology, and Application Notes for more effective use of these products. You'll also find information on how to get modified and custom products. On the inside of the front cover is an index of all products in the handbook, listed in alphanumeric order. The inside back cover contains a directory of Burr-Brown sales offices and representatives. ABOUT THE SELECTION GUIDES Use the following Selection Guides to compare the many products in this book. Then refer to the Product Data Sheet for full specifications. Models shown in boldface are new products. Burr-Brown Power Sources Handbook, Vol. 1 5 Selection Guides Boldface = NEW HIGH·ISOLATION DC/DC CONVERTERS Model PWR1726 PWR70 PWS726 PWR74 PWR13XX Series PWR71 PWR72 PWR1XX Series PWR2XX Series PWR3XX Series PWR4XX Series PWR6XX Series PWR7XX Series PWR1017 PWS725 PWS740 Test Voltage (AC, VPEAK 60Hz, 60s) Rated Power (Watts) 8000 5000 4950 4000 3535 3000 3000 3000 3000 3000 3000 3000 3000 3000 2121 2121 Features 1.5 3 450mW 3 3 3 450mW 1.5 2 3 2 5 3 450mW O.g/Channel Page High Isolation Small Size High Isolation Multichannel DIP Package Multichannel Wide Input Range General Purpose General Purpose Multichannel Small Size Regulated Regulated Multichannel High Isolation Distributed Power 66 29 82 35 61 31 33 37 39 41 43 47 50 55 82 87 Boldface =NEW DIP·PACKAGED DC/DC CONVERTERS Model Regulation Internal Filtering No No Yes Yes No Yes PWR11 XX Series PWR13XX Series PWR59XX Series Features Page Filtered High Isolation Filtered 59 61 78 Boldface =NEW MULTICHANNEL DCIDC CONVERTERS Model PWR1017 PWR71 PWR5XX Series PWR8XX Series PWR74 PWR3XX Series PWR53XX Series PWS740 6 Number of Channels 4 4 4 2 2 2 1or2 8 Number of Outputs Per Channel 2 2 10r2 3 Total 2 10r2 1or2 2 Rated Power (Watts) 3 3 4 5 3 2 15 D.g/Channel Features 8 Outputs Small Size Small Size 5 ±12 or 5 ±15 VOUT High Isolation Small Size Wide Input Range Distributed Power Burr·Brown Power Sources Handbook, Vol. 1 Page 55 31 45 53 35 41 72 87 Selection Guides lOW-NOISE DC/DC CONVERTERS Model Boldface Noise Out (mV~-~l Typ Max Rated Power (Watts) Features =NEW Page PWR1546A 0.6 5 Ultra-Low Noise 63 PWR62XX Series 15 5.2 ECl Power 80 PWR59XX Series 20 2 DIP Package 78 PWR6XX Series 30 3 Regulated 47 PWR7XX Series 30 5 Regulated 50 PWR74 40 3 High Isolation 35 1.0 100 PWR1726 50 1.5 High Isolation 66 PWR11XX Series 50 3 DIP Package 59 PWRl XX Series 50 2 General Purpose 37 PWR3XX Series 50 2 Multichannel 41 15 Wide Input Range 72 1.5 General Purpose 39 PWR53XX Series PWR2XX Series 75 75 PWR70 80 3 High Isolation 29 PWR71 100 3 Multichannel 31 PWR4XX Series 100 3 Small Size 43 PWR1017 100 3 Multichannel 55 Boldface = NEW WIDE-INPUT-RANGE DC/DC CONVERTERS Model PWR53XX Series Input Range (VDC) Rated Power (Watts) Features Page 9-18 15 Single, Dual, & Triple Outputs 18-36 15 Single, Dual, & Triple Outputs 72 36-72 15 Single, Dual, & Triple Outputs PWR72 5·22 3 Dual Outputs 33 PWS740 7-20 0.9/Channel Distributed Power 87 Boldface = NEW REGULATED DC/DC CONVERTERS Model Regulation Line Load (%) (%) Rated Power (Watts) PWR1546A ±0.02 0.02 5 low Noise 63 PWR6XX Series ±0.02 0.04 2 General Purpose 47 50 Features Page PWR7XX Series ±0.02 0.04 5 General Purpose PWR510X ±0.02 0.04 9 General Purpose 69 PWR62XX Series ±0.04 0.06 5.2 EClPower 80 PWR59XX Series ±0.3 0.4 2 DIP Package 78 PWR53XX Series ±0.2 1.0 15 Wide Input Range 72 Burr-Brown Power Sources Handbook, Vol. 1 7 Selection Guides Boldface =NEW UNREGULATED DC/DC CONVERTERS Rated Power (Watts) Package Size (Inches) PWR1XX Series 450mW 1.0 x 1.0 x 0.4 General Purpose 37 PWS725 450mW 1.6 x 0.9 x 0.31 High Isolation 82 PWS726 450mW 82 Model PWR13XX Series PWR2XX Series 1.5 Features Page 1.6 x 0.9 x 0.31 High Isolation 24-pln DIP High Isolation 61 1.0 x 1.0 x 0.4 General Purpose 39 PWR1726 1.5 1.2 x 1.6 x 0.4 High Isolation 66 PWRll XX Series 2 24-pln DIP Filtered 59 41 PWR3XX Series 2 1.0 x 1.0 x 0.4 Multichannel PWR70 3 1.0 x 1.0 x 0.4 High Isolation 29 PWR71 3 2.0 x 2.0 x 0.4 Multichannel 31 PWR72 3 1.0 x 1.0 x 0.4 Wide Input Range 33 PWR74 3 1.0x 1.0xO.4 Multichannel 35 PWR4XX Series 3 1.0 x 1.0 x 0.4 General Purpose 43 PWR1017 3 2.0 x 2.0 x 0.4 Multichannel 55 PWR5XX Series 4 1.2 x 1.6 x 0.4 Multichannel 45 PWR8XX Series 5 1.2 x 1.6 x 0.4 Multichannel 53 PWS740 0.9/Channel Components Distributed Power 87 DCIDC CONVERTERS BY WATTAGE Model Rated Power (Watts) Boldface Package Size (Inches) Features Page PWR53XX Series 15 2.5 x 3.5 x 0.7 Triple Output PWR51OX 9 2.0 x 2.0 x 0.4 Regulated 69 PWR62XX Series 5.2 2.0 x 2.0 x 0.4 ECl Power 80 50 72 PWR7XX Series 5 2.0 x 2.0 x 0.4 Regulated PWRl546A 5 2.0 x 2.0 x 0.4 Ultra-low Noise 63 PWR8XX Series 5 1.2 x 1.6 x 0.4 Multichannel 53 8 Burr-Brown Power Sources Handbook, Vol. 1 =NEW WHERE TO GO FROM HERE: BURR-BROWN SALES & SERV~ClE GETTING TECHNICAL ASSISTANCE We have a large and competent field sales force, backed up by an experienced staff of technical applications specialists. They are eager to assist you in selecting the right product for your application. This free service is available from our Tucson-based headquarters and all sales offices. GETTING PRODUCT DATA SHEETS AND OTHER TECHNICAL LITERATURE Product Data Sheets (PDSs) and manuals similar to those you see here, but perhaps containing more recent revisions, are available for most of the products in this book. To obtain any of these items, contact your local BurrBrown salesperson or representative. See the list on the inside back cover. HOW TO PLACE AN ORDER You can place orders via telephone, FAX, mail, TWX, or TELEX with any authorized Burr-Brown field sales office, sales representative, or our headquarters in Tucson. A complete list of sales offices is on the inside back cover of this book. When placing an order, please provide complete information, including model number with all option designations, product description or name, quantity desired, and ship-to and bill-to addresses. This will help us serve you most efficiently. PRICES AND TERMS Contact your local Burr-Brown sales office for pricing. Prices and specifications are subject to change without notice. For U.S.A. customers all prices are FOB Tucson, Arizona, U.S.A., in U.S. dollars. Applicable federal, state, and local taxes are extra. Terms are net 30 days. Burr-Brown Power Sources Handbook. Vol.l 9 Burr-Brown Sales & Service QUOTATIONS Price quotations made by Burr-Brown or its authorized field sales representatives are valid for 30 days. Delivery quotations are subject to reconfirmation at the time of order placement. RETURNS AND WARRANTY SERVICE When returning products for any reason, it is necessary to contact Burr-Brown prior to shipping for authorization and shipping instructions. In the U.S.A., contact our Tucson headquarters. In other countries, contact your local BurrBrown sales office or representative. Please ship returned units prepaid and supply the original purchase order number and date, along with an explanation of the malfunction. Upon receipt of the returned unit, Burr-Brown will verify the malfunction and will inform you of the warranty status, cost to repair or replace, credits, and status of replacement units where applicable. 10 Burr-Brown Power Sources Handbook, Vol. 1 CUSTOM & MODIFIED PRODUCTS At Burr-Brown, we welcome the opportunity to discuss inquiries about special or custom OEM power conversion requirements. If you're faced with the need for unique mechanical or electrical characteristics, our outstanding engineering staff can solve your problem. MODIFIED PRODUCTS If one of our standard products is close but won't quite do the job, consider a modified product. First find the standard product in this catalog that most closely reflects your requirements. Determine exactly what electrical or mechanical characteristics your application requires. For example, this might be a different input or output voltage, a certain pin-out, or special testing of a specific parameter for guaranteed qualification. Call your nearest Burr-Brown sales office for further investigation. CUSTOM PRODUCTS If a standard product cannot be modified to meet your requirement, the next alternative is to consider a custom product. We have many types not listed in this catalog that have been built for one customer. A custom product can also be designed to meet your special needs. But having a custom product designed for you may also present some disadvantages, so discussing the feasibility is essential. Let's talk. Prompt assistance is available by contacting your local Burr-Brown salesperson or representative listed on the inside back cover of this handbook. Burr-Brown Power Sources Handbook, Vol.} 11 I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I QUALITY ASSURANCE & RELIABILITY All Burr-Brown DC/DC converters are manufactured using stringent inprocess controls and quality inspections. Internal Quality Assurance Programs use the guidelines set forth in MIL-I-45208A, Inspection System Requirements. Each lot is fully traceable to incoming materials. Burr-Brown's DC/DC converters are leading the industry in reliability. Our products have some of the highest predicted MTTFs for DCIDC converters. The Advanced Reliability Options available enhance reliability to even higher levels. For example, our industry standard PWR700A (VIN =5VDC, VOUT =5VDC, Regulated, 5W) has a predicted MITF of 1,371,486 hours (per MIL-HDBK-217 Rev. E, circuit-stress analysis method, +25°C, ground benign). Under IG screening that number rises dramatically to 2,338,585 hours. The PWR700A/T has a whopping 3,052,850 hours at +25°C! This is nearly 350 years! Our Quality Assurance Department performs all predicted MTTF calculations per MIL-HDBK-217 Rev. E, circuit-stress analysis method. Some manufacturers only include "critical" components, or use the less realistic parts-count method. Company policy requires a predicted MTTF of at least 20,000 hours at +85°C for all new DC/DC converter releases. For a nominal fee, (waived for large orders) we will calculate the predicted MITF of any Burr-Brown DC/DC converter. Demonstrated MTTF is also available on selected models. RELIABILITY Customers may also choose one of two additional levels of screening to meet specific requirements. Screening is available on most standard models. The advanced reliability program is designed to reduce infant mortality, rework, field failures, and equipment downtime. Screening processes are summarized on the following page. Burr-Brown Power Sources Handbook, Vol. 1 13 Quality Assurance & Reliability STANDARD MANUFACTURING PROCESS I Incoming Material Inspection Per MIL-S-19500 I Component Attachment I 100% Internal Visual Inspection I 100% Electrical Test I Seal I 100% Final Electrical Test I External Visual I QA Lot Acceptance Testing /G-LEVEL I SCREENING I Standard Manufacturing Process I Burn-in, MIL-STD-883 Method 1015, 160 hours, TA = +125°C I 100% Final Electrical Test I QA Lot Acceptance Testing IT-LEVEL II SCREENING I Standard Manufacturing Process I Stabilization Bake, MIL-STD-883, Method 1008, 24 hours, TA= +125°C I Temperature Cycling, MIL-STD-883, Method 1015, 160 hours, (-55°C to +125°C) I Burn-in, MIL-STD-883, Method 1015, 160 hours, TA = +125°C I 100% Final Electrical Test I QA Lot Acceptance Testing 14 Burr-Brown Power Sources Handbook, Vol. 1 POWER CONVERSION GLOSSARY Ambient Temperature-The average temperature of the environment immediately surrounding the power supply. Breakdown Voltage-The voltage level causing insulation failure. Cross-Regulation-In a multiple output power supply, the percent voltage change at one output caused by the load change on another output. Crowbar-An over-voltage protection circuit that rapidly places a low resistance shunt across the power supply output terminals if a predetermined voltage is exceeded. CSA -Canadian Standards Association. An independent Canadian organization concerned with testing for public safety. Current Limiting-An electronic overload protection circuit limiting the maximum output current to a preset value. Derating-Practice of applying components or devices at a lower stress level than specified capabilities to reduce the occurrence of stress-related failures. 100-r________________ a:i" w ~ ;:n. 75 I- (}. 50 5'0 25 ~ ~]l ~'3 I-u. ~ TEMPERATURE FIGURE 1. Derating Curve. Dielectric-An insulating material between conductors. Dielectric Withstand Voltage-The voltage an insulating material will withstand before flashover or puncture. See also Hi-Pot Test, Isolation. Burr-Brown Power Sources Handbook, Vol. 1 15 Power Conversion Glossary Drift-A change in output over a period of time independent of input, environment, or load. Efficiency-The ratio of the total output power to the total input power, expressed as a percentage, under specified conditions. Electromagnetic Interference (EMI)-Any electronic disturbance that interrupts, obstructs, or otherwise impairs the performance of electronic equipment. EMI-Abbreviation for Electromagnetic Interference. ESL-Abbreviation for Equivalent Series Inductance. ESR-Abbreviation for Equivalent Series Resistance. Equivalent Series Inductance (ESL)-The amount of inductance in series with an ideal capacitor that exactly duplicates the performance of a real capacitor. Equivalent Series Resistance (ESR)-The amount of resistance in series with an ideal capacitor that exactly duplicates the performance of a real capacitor. Faraday Shield-An electrostatic shield between input and output windings of a transformer. This can be used to reduce coupling capacitance. Flyback Converter-A power supply switching circuit that normally uses a single transistor. During the first half of the switching cycle, the transistor is on and energy is stored in a transformer primary. During the second half of the switching cycle, this energy is transferred to the transformer secondary and the load. V,N PWM '""---1 Reference Isolation ,... Amplifier FIGURE 2. The Flyback Converter. Foldback Current Limiting-A power supply output protection circuit whereby the output current decreases with increasing overload, reaching a minimum at short circuit. This minimizes internal power dissipation under overload conditions. Foldback current limiting is normally used with linear regulators. Forward Converter-A power supply switching circuit that transfers energy to the transformer secondary when the switching transistor is on, 16 Burr-Brown Power Sources Handbook, Vol. 1 Power Conversion Glossary VOUT PWM Isolation 1+---1 Reference Amplifier FIGURE 3. The Forward Converter (With Output PI Filter). Ground Loop-A condition causing undesirable voltage levels when two or more circuits share a common electrical return or ground lines. Hi-Pot Test (High Potential Test)-A test performed by applying a high voltage for a specified time to two isolated points in a device to determine adequacy of insulating materials. Input Line Filter-A low-pass or band-reject filter at the input of apower supply that reduces line noise fed to the supply. Input PI Filter-See PI Filter. Input Voltage Range-The range of input voltage values for which a power supply or device operates within specified limits. Isolation Capacitance-The capacitance across the isolation barrier. Isolation Resistance-The resistance across the isolation barrier. Filters & Control Circuitry Rectifiers, Regulators, & Vour Filters FIGURE 4. Isolation Resistance And Capacitance. Burr-Brown Power Sources Handbook. Vol. 1 17 Power Conversion Glossary Inverter-A device that changes DC power into AC power. Isolation-The electrical separation between two circuits, or circuit elements. Isolation Voltage-The maximum AC or DC specified voltage that may be continuously applied between isolated circuits. Leakage Current-The AC or DC current flowing from input to output and/or chassis of an isolated device at a specified voltage. Line Regulation-The percentage change in output due to the input voltage varying over its specified limits, at specified load values, with all other factors constant. Linear Regulation-A regulation technique wherein the control device, such as a transistor, is placed in series or parallel with the load. Load Decoupling-The practice of placing filter components at the load to attenuate noise. Load Regulation-I) Static: The change in output voltage as the load is changed from specified minimum load to maximum and maximum to minimum, with all other factors held constant. 2) Dynamic: The change in output voltage expressed as a percent for a given step change in load current. Initial and final current value and the rates of change must be specified. Logic InhibitlEnable-A referenced or isolated logic signal that turns a power supply output off or on. MTBF-Abbreviation for Mean Time Between Failure. MTTF-Abbreviation for Mean Time To Failure. Mean Time Between Failure-The average length of time between system failures, exclusive of infant mortality and rated end-of-life. An established method of calculating MTBF is described in the most recent edition of MIL-HDBK-217. Mean Time To Failure-The equivalent of MTBF for non-field-repairable units. No Load Voltage-Terminal voltage of a supply when no current is flowing in external circuit. Noise-The aperiodic random component on the power source output that is unrelated to source and switching frequency. Unless specified otherwise, noise is expressed in peak-to-peak units over a' specified bandwidth. See Ripple. Nominal Value-The stated or objective value of a quantity or component, which may not be the actual value measured. Operating Temperature Range-The range of ambient, baseplate, or case temperatures through which a power supply is specified to operate safely. Output Filter-One or more discreet components used to attenuate output ripple and noise. Output Ripple and Noise-See Periodic and Random Deviation, Output Voltage Accuracy-The tolerance in percent of the output voltage. Overload Protection-A feature that senses and responds to current of power overload conditions. Over-voltage Crowbar--See Crowbar. 18 Burr-Brown Power Sources Handbook, Vol. 1 Power Conversion Glossary Over-Voltage Protection (OVP)-A feature that senses and responds to a high voltage condition. PARD-Abbreviation for Periodic and Random Deviation. Periodic and Random Deviation (PARD)-The sum of all ripple and noise components measured over a specified bandwidth and stated, unless otherwise specified, in peak-to-peak values. PI Filter-A filter consisting of two line-to-line capacitors and a series inductance in a configuration used to attenuate noise and ripple. 1t L :~_____-r-~___ -r-e-______:~ C_,________________C_2__ FIGURE 5. PI Filter. Post Regulation-Refers to the use of a secondary regulator on a power supply output to improve line/load regulation and to attenuate ripple and noise. Preregulation-The initial regulation circuit in a system containing at least two cascade regulation loops. PSMA-Abbreviation for Power Sources Manufacturers Association. Pulse-Width Modulation-A method of regulating the output voltage ofa switching power supply by veering the duration, but not the frequency, of a train of pulses that drives a power switch. Push-Pull Converter-A power switching circuit that uses two or more switches driven alternately on and off. Rectifiers, >----1 Regulators, Com & Control Filters & Drive Circuitry FIGURE 6. Push-Pull Converter. PWM-Abbreviation for Pulse-Width-Modulation. Burr-Brown Power Sources Handbook, Vol. 1 19 Power Conversion Glossary Rated Output Current-The continuous load current under which specifications of a power supply are detennined. Reflected Ripple Current-The AC current generated at the input of a power supply or DC/DC converter by the switching operation of the converter, stated as peak-to-peak or RMS. Return-The name for the common tenninal of the output of a power supply, it carries the return current for the outputs. Ripple-The periodic component at the power source output harmonically related to source or switching frequencies. Unless specified otherwise, it is expressed in peak-to-peak units over a specified bandwidth. Short-Circuit Protection-A protective feature limiting the output current of a power supply to prevent damage. Soft Start-Controlled tum on to reduce in-rush current. Split Bobbin Winding-The method of winding a transfonner whereby the primary and secondary are wound side-by-side on a bobbin with an insulation barrier between the two windings. Stability-The percent change in output parameter as a function of time, with all other factors held constant, following a specified warm-up period. Stand-By Current-The input current drawn by a power supply under no load conditions. Switching Frequency-The rate at which a DC voltage is switched in a converter. Temperature Coefficient-The average percent change in output voltage per °C change in ambient temperature over a specified temperature range. Temperature Range, Specification-The range of temperatures under which the power supply operates fully within all specifications. Temperature Range, Operating-The range of temperatures under which it is safe to operate but one or more parameters might go out of specification. Temperature Range, Storage-The range of temperatures through which an inoperative power supply can remain in storage without degrading its subsequent operation. Transformer-Device that transfers energy from one circuit to another by means of electromagnetic induction. Transient Recovery Time-The time required for the output voltage of a power supply to settle within specified output accuracy limits following a sudden change in line or load. UL-Abbreviation for Underwriters Laboratories Incorporated. UPS-Abbreviation for Uninterruptible Power Supply. VDE-Abbreviation for Verband Deutscher Elektotechniker. A West Gennan organization that tests equipment for public safety and emitted noise. Voltage Balance-The difference in magnitude, in percent, between differential tracking output voltages of a power supply where the voltages have equal nominal values with opposite polarities. Warm-Up Drift-The change in output voltage of a power source from turn-on until it reaches thennal eqUilibrium at specified operating conditions. 20 Burr-Brown Power Sources Handbook. Vol. 1 APPLICATION NOTES TESTING ISOLATION BARRIER CHARACTERISTICS The insulation and spacing of most PWR products are tested to meet the dielectric withstand requirements of UL544, paragraph 31. Check each product data sheet for details of its isolation properties. A 60Hz essentially sinusoidal potential is applied between the primary and secondary for a period of one minute. The potential used for this test is twice the maximum rated voltage plus lOOOV. Dielectric withstand testing is intended to be done at the manufacturer's site only. This test should not be repeated. Exposing the dielectric material of the isolation barrier to repeated testing causes microscopic carbonizing of the dielectric, resulting in a weakened barrier. A low resistance path will eventually be created across the barrier. PRESERVING ISOLATION CHARACTERISTICS If intrinsic safety is required, care should be taken in the layout and assembly of the printed circuit board (PCB) to avoid degrading the isolation barrier of the DC/DC converter. Precautionary measures include cleaning the PCB prior to installing the PWR product. Some products come with standoffs built into the packaging to ease the cleaning procedure after installation. If not, use non-conductive spacers to keep the DC/DC converter off the PCB. Clean regularly to insure no contaminates accumulate under the unit. Use an epoxy solder mask to isolate PCB conductive traces which must run under or close to the converter. Do not use conductive inks on the PCB under the unit; e.g. inks used in inspection stamps or component identification marking. Burr-Brown Power Sources Handbook. Vol. 1 21 Application Notes OUTPUT POWER DISTRIBUTION Figure 1 shows the recommended method of connecting multiple loads to the converter. Single point distribution prevents ground loops and interaction between parallel load circuits. DC/DC Converter FIGURE 1. Recommended Power Distribution. LOW NOISE CONSIDERATIONS Large ground planes are recommended because they serve as low inductance reference points for all components and increase the effectiveness of the shielding inside the DC/DC converter. The shield is usually attached to input common. If this is not a "quiet" reference, the shield, with its large physical area, could become a potential source of noise distortion. See the following two application notes for more information and application examples. 22 Burr-Brown Power Sources Handbook, Vol. 1 Application Notes DC-TO-DC CONVERTER NOISE REDUCTION The inherent switching inside the DC-to-DC converter gives rise to potential sources of noise. This noise manifests itself on the output voltage as spikes at the switching frequency. Due to size and cost requirements, internal filtering is limited but usually adequate for most applications. When excessive noise is suspected, you must first rule out extraneous noise sources. Figure I illustrates the recommended method for testing output voltage ripple and noise. It is important that the inductor wire size can carry the load current. including a safety factor. and that the core does not saturate. Also notice that the DC resistance of the inductor is outside the fecdback loop for regulated units and subsequently degrades that regulation. I.e filters are generally used only where very accurate analog measurements are being taken. and the power supply rejection is poor at the ripple frequency. A much more common filtering technique is the output filter capacitor. CHOOSING AN OUTPUT CAPACITOR The saying "the more the better" is definitely not applicable to output capacitors of switching type power supplies. The basic design equations of the supply rules out any brute force approach. The parameter of major concern is the Effective Series Resistance (ESR). ESR is due to stray resistance inside the electrolytic capacitor that becomes significant at switching power supply frcquencies and higher. Together with Effective Series Inductance (ESL). ESR can be modeled as the equivalent circuit shown in Figure 3. FIGURE 1. Recommended Noise Measurement Method. ESR If your circuit requires less noise than the supply is capable of. there are two preferred filter techniques-LC filters or an output filter capacitor. ESL o---i~ LC FILTERING For applications requlflng higher accuracy, such as analog measurements, LC filters should be used on each channel to attenuate high-frequency noise. Because of the output filter capacitor already present in the DC-toDC converter, adding an inductor and capacitor to the output creates a pi filter at half the user-capacitor cost (Figure 2). Frequency (Hz) PWRXXX L-_~ *Improvement from paralleling several capacitors with equal total capacitance. _ _ +VOUT FIGURE 3. Typical Log/Log Impedance Plot for Aluminum Electrolytic Capacitor. Inlernal/ co---t------t---- Common T'-_ _- _ FIGURE 2. Output "PI" Filters. -VOUT ESR is also a function of temperature and actually decreases as temperature is increased. This temperature dependency is particularly strong in the below zero range as shown in Figure 4. This, together with decreasing capacitance (Figure 5), can prove fatal to a switcher design that performed well on the bench. AN-162A Burr-Brown Power Sources Handbook, Vol. 1 23 Application Notes 20 15 ~ o ~ 10 \ \ II: ffl ~ 5 ""'" , 1 o -40 -30 -20 r--.... '"'- -10 20 10 30 40 Temperature (oG) FIGURE 4. ESR Ratio Relative to Room Temperature. 1 ~ 0.7 5 V 0 :; II: "g I'" V~ ~ I--"'"" ...'" l!! 0.5 0 'u u 0.2 5 o -40 -30 -20 -10 10 20 30 40 Temperature (oG) FIGURE 5. Capacitive Ratio Relative to Room Temp.erature. The ESR becomes, in effect, a voltage divider with the internal output resistance of the supply. Therefore, the lower the ESR, the better suited the capacitor is for filtering the output of a switching type power supply. As the load increases, the capacitors' ripple current increase, causing a larger drop across the ESR, and consequently, a larger output ripple voltage (seen as noise). A commonly used method for estimating ESR is by means of the equation: ESR = DF X 0.01/27TfC 24 Where D F is given in %, f is given in hertz, and C is given in farads. Dissipation factor (DF) is a function of frequency and is useless if given at less than 1kHz. (If given at lower frequencies it is more indicative of equivalent parallel resistance). If given at 1kHz or greater, the above equation applies. Typical values are 8% to 24% at 1kHz for solid tantalums, and 0.1% to 3% at 1kHz for ceramics, and 8% at 120Hz for aluminum electrolytics. Most tantalum and aluminum electrolytic capacitor manufacturers do not specify the ESR, probably because it is not worth bragging about. One way of reducing ESR in design is to put two or more capacitors in parallel that add to the needed capacitance and reduce the ESR by the parallel resistance relation (see note in Figure 3). The second capacitor may be 1/10 or 1/100 the capacitance of the first, since it will provide bypassing for higher frequencies. There are two basic families of electrolytic capacitors from which to choose: aluminum and tantalum. Aluminum types are available in many quality grades and fabrication techniques. Tantalum types come in foil, solid, and wet-slug sUbtypes. At first this may present a bewildering array of choices, but these can quickly be reduced by your particular need. Cheap aluminum electrolytics of questionable quality are often used but all ·to frequently this leads to actual noise generation, with poor reliability and in general, criticisms of high frequency switching type supplies. Good quality aluminum electrolytics probably provide the best compromise, if one must be made, between cost and performance. These are "computer grade" and other types made especially for switchers. Some have specialized construction that produce very low ESR and ESL rather than low cost. The outstanding feature of all tantalum types is their high capacitance to volume efficiency. This is particularly seen in the wet-slug tantalum, an undisputed winner in the capacitance versus volume contest. Solid tantalums appeal where there is a great emphasis on longevity, both shelf life and operating life. The foil-type tantalum is a very good capacitor for switchers but is not cost competitive with aluminum types. Where switching frequencies are very high (lMHz and greater) and current demands are low, nonelectrolytic capacitors will probably replace the previously discussed electrolytics, providing bypassing at high frequencies where the ESL of electrolytics becomes too high. In addition to considering the capacitance, ESR, ESL, and appropriate voltage derating for the application, most capacitors have a maximum rms ripple current (or max rms ripple voltage) rating which should not be exceeded. Ripple current can be estimated by i rms = ip- p /3.5 (or Vrms = Vp- p /3.0). These ratings are too often ignored, but the stress produced by exceeded ripple will adversely effect the lifespan of the output filter capacitor. Burr-Brown Power Sources Handbook, Vol. 1 Application Notes The effect of ripple current flowing in the output capacitor is the dissipation of heat in the capacitor's ESR. Heat kills electrolytics in two ways-electrolytic depletion and electrolytic evaporation. The rate at which the electrolyte is lost depends on the elecytrolyte itself and the capacitor's internal structure. But whatever that rate, tests byaluminum capacitor makers indicate it nearly doubles for each lDoC rise in temperature. Thus, each lDoC rise nearly cuts the usable life of an aluminum capacitor in half. The best approach to counter this problem is to use capacitors designed and rated for higher temperatures. Whatever capacitor is selected, its effective use depends greatly upon wiring techniques. For example, inductance can become dominant if good wiring practices are not followed and a low, ESL requirement can be reduced through very careful wiring. Place the capacitor as close as possible to the load rather than the power supply. The reason for this is the presence of inductance in the wire or PCB trace and the existing output capacitor inside the supply. A small pi filter is formed furthering the reduction of noise. Capacitor lead length including circuit wiring on both sides of the capacitor should be minimized. Short, wide straps are the best and these can be paralled for further reduction in self-inductance. It's true thai good capacitors have played a big role in making switching type power supplies a technological and commercial success, but this success has inspired the capacitor makers to devise even better suited types. Because of this impetus and the versatility of the switching power supply, it is dificult to say that one type of capacitor is inherently better than another. Most capacitor manufacturers are willing and able to provide advice that would help you in your decision. designing a filter to reduce the ripple and noise of the PWR623, an LC configuration was chosen to maximize ripple attenuation. The Siemens bobbin core was selected for its excellent current rating while the Sprague tantalum capacitor was selected for its relatively good ESR. The capacitor is also comparatively compact which lends it to use on printed circuit boards. In choosing values for the components, the calculated break (or 3dB) frequency should be significantly less than the ripple frequency. A first order analysis will contain several sources of error. These errors include the effects of loading, internal resistance, ESR of the inductor, and most importantly the ESR and ESL of the capacitor. In a first order analysis of an LC filter, the break frequency can be found by setting the inductive reactance equal to the capacitive reactance and solving for frequency (C). 27TfL=_I21TfC f= -L I I 27T V Ie For our example the inductor was IOOJ,lH and the capacitor was IJ,lF. This yielded a break frequency of 15.92kHz (Figure 7), which is an order of magnitude below the ripple frequency of the PWR6XX series (approximately 160kHz). The PWR623 product data sheet shows a typical ripple of 30mVp-p. Upon bench testing the circuit (Figure 6) at rated load (±67mA), the noise was reduced to below the capabilites of the general test equipment being used. 0 ~ 15,92kHz EXAMPLE: FILTERING THE PWR623 The circuit in Figure 6, developed for and in use by a customer, is representative of the necessary considerations in filtering high frequency switching power supplies. In iii -10 '\ :!:!. " '" l!! '0 \ -20 \' -40 \ Q. c: ~ PWR623B '" l!! '0 > :; Q. :; 0 100pH Inductors: Siemens B78108-S1104 1pF Capacitors: Sprague 1500105 X9020A2 -40dB/dec -30 > :; -50 100 1k FIGURE 6. Filter Circuit for DC/DC Converter. 10k \ 100k 1M Frequency (Hz) FIGURE 7. Linear First Order Approximation of Filter Circuit. Burr-Brown Power Sources Handbook, Vol. 1 25 Application Notes MINIMIZING THE EFFECTS OF DC/DC CONVERTER SWITCHING NOISE When dealing with high frequencies, the interaction between devices requires extreme care in setup. Some devices are more susceptible to high frequency noise. This unwanted interaction can ruin the performance of otherwise excellent devices. For our example we will look at the interaction between a DC-to-DC converter's high frequency noise and a wide band isolation amplifier. The DC to DC converter is the model PWR74 and the isolation amplifier is the ISOlOO. At first, the use of DC/ DC converters may seem trivial. You simply apply a DC voltage to the input and obtain one or more isolated DC voltages at the output. In practice though, things are not that simple. The switching action of the converter's internal circuitry can cause noise at its input, ripple at its output, and radiated interference into adjacent circuits. All of these undesirable effects can be minimized by the techniques given in this application note. This example, developed for and in use by a customer, typifies the measures that can be taken to optimize practical DC{ DC converter applications. The following parts were used: DC/DC converter ..................•.... PWR74 Isolation amplifier .................•.•... ISOlOO Ll-LS ..........•..........•.• IOOIlH RF inductor CI ..............•........•........••...•• IOIlF C2-CS •••••••••••••.••••••••....•.••••••••• IIlF C6-C9 ..............•......•.....•.......•.OIIlF CIO ........•......•.......••...••..•...•.•• 5pF RI,R2 ...................•............... IMO R4 ................••.........•.•..•••..•• 2MO ZI, Z2 ...••..........•....•... Offset voltage span. R5, R6 ..............•.. Dimensioning as required. R3/ C 11 .........•....... Low-pass filter at output. Dimensioning as required. CIRCUIT In order to be more universally applicable, this circuit (see Figure I) was designed for three-port isolation. Thus the input from the power supply is isolated from both the input and output sides of the amplifier, which are isolated from each other.· The circuit is configured with Rl R2 IMO providing unity gain. Selection of noninverting unipolar or non-inverting bipolar mode is made through jumpers JI and J2 as shown on the schematic. Setting jumper J3 provides offset ildjustment through an auxiliary voltage stabilized with zener diodes. = = 26 To suppress any tendency toward oscillation, reduce peaking of frequency response, and limit output noise, the output stage is slightly compensated with ClO = SpF. Ceramic bypassing capacitors were used for each supply voltage for both input and output sides directly at the IC. (C6 - C9 = .OIIlF). Finally, the output voltage is available directly at output I or through a low-pass filter at output 2. PCB Ground planes relating to the three isolation voltages are implemented on the component side of the PC board (see Figure 2). Each is separated by a space sufficient to assure high-voltage isolation. These· planes offer lowinductance reference points required by RF applications and also provide guarding for sensitive signal lines. Leakage current across the PCB isolation barriers are minimized by guarding both rows of pins with lowresistance paths to their respective commons. This is done on the component as well as solder sides of the board. NOISE If the input voltage to the DC/DC converter is not "clean", its effect on the amplifier will have to be minimized. Using the internal capacitor present in the PWR74, a pi filter was constructed with LI = lOOIlH and CI = IOIlF. In addition, the filter suppresses the reflected ripple current of the DC/DC converter caused by the dynamic current component at its switching frequency (about 500kHz). This is of major importance if other circuits are supplied by the input voltage. Each of the PWR74 output voltage ports contains an internal filter capacitor. An LC filter (L2 - LS = lOOIlH, C2 - C5 = 11lF) was used for additional ripple suppression. The filtering of high frequency noise directly at its source not only eliminates conducted noise, but also simplifies circuit layout. The high frequency of the PWR74 demands low effective series resistance (ESR) capacitors for the input and output filters (Cl - CS). For this reason ceramic caps were used. The PWR74 internal shielding is connected to the -VIN pin of the converter. This "quiet" ground, with respect to radio frequencies, is absolutely necessary for efficiency in shielding radiated noise. RF oscillations on the shield not only would jeopardize its desired effect, but also would become a potential source of distortion to other circuitry. Burr-Brown Power Sources Handbook, Vol.} Application Notes OTHER APPLICATION CONSIDERATIONS I. For long input lines to the ISOIOO, use shielded or twisted pair cable. 2. The ISOIOO Input Common (pin 18) and -In (pin 17) should be grounded through separate lines. The Input Common can carry large DC currents and may cause feedback to the signal input. 3. Care should be taken to minimize external capacitance across the isolation barrier. 4. Distance across the isolation barrier between external components and conductor patterns should be maximized to reduce leakage and arcing. 5. Use of conformally coated printed circuit boards is recommended. 6. When in the unipolar mode, the reference currents (pins 8 and 16) must be terminated. IJN should be greater than 20nA to keep internal LED on. 7. The noise contribution of the reference currents will cause the bipolar mode to be noisier than the unipolar mode. 8. The maximum signal output voltage swing is determined by liN and RF. V MAX SWING - liN MAX X RF •• • • • •• • ••• • PWR 716 Layout-Component Side FIGURE 2. PCB Layout Diagram•. +V.. L. C. A Unipolar B Bipolar PWR74 -v.. 5 4 3 -V. C. +V. 6 7 8 -V. C. +V. FIGURE 1. Example Circuit Diagram. Burr-Brown Power Sources Handbook, Vol. 1 27 PWR70 BURR-BROWN® PWR70 IElElI ISOLATED DC/DC CONVERTER Low Cost-Unregulated Outputs OUTPUT POWER TO 3 WATTS FEATURES APPLICATIONS • TESTED IN COMPLIANCE WITH UL544 • SPOT REGULATOR • OUTPUT POWER TO 3 WATTS • POWER FOR DATA ACQUISITION, OP AMPS, ETC. • HIGH ISOLATION VOLTAGE 2000VPEAK • PROCESS CONTROL • SIX-BIDED SHIELDING • PORTABLE EQUIPMENT • INPUT AND OUTPUT FILTERING • TEST EQUIPMENT • LOW PROFILE PACKAGE 0.4- HIGH DESCRIPTION The PWR70 is a single-channel, dual-output DCI DC converter designed for general purpose power conversion applications where high efficiency is more important than load regulation. Six-sided shielding suppresses electromagnetic radiation which could disturb sensitive analog measurements or interfere with system timing signals. Input filtering minimizes reflected ripple current. Output ripple voltage and switching transients are reduced by filtering the PWR 70 outputs. The PWR 70 provides a plus and minus output voltage approximately equal to the input voltage magnitude. It operates over an input voltage range of 10VDC to l8VDC. Isolation voltage is a minimum of 2000 VPK.• The PWR70 is tested in compliance with UL544 dielectric withstand voltage requirements for primary circuits. SIMPLIFIED CIRCUIT DIAGRAM I-----------------~ IH-~~;~E;S-- I~ It"''--_+-_---1~._u .() I ..1... I ~ I I I;i=: L +VOUT IF I I I -- --.., .() I, I~ CONTROL CIRCUITRY H~ IfI~ T n! 1~{]jRE!ECTWIFiIEi!RSa_-......_+-<-o) ~ ~ OUTPUT COMMON -VOUT L ____________ ..i Iniernillonil Alrporllndullrlal Plrk· P.O. Box 11400· Tucson. Arizona 85734· Tel. IBD21 746-1111 • Twx: 910-952·1111 • Cable: BBRCORp· Telex: 66·8491 PDS-S3IB Burr-Brown Power Sources Handbook, Vol. 1 29 PWR70 SPECIFICATIONS ELECTRICAL At TA = +25°C. +V'N PARAMETER INPUT Rated Voltage Voltage Range Input Current Ripple Current ISOLATION Rated Voltage Resistance Capacitance Leakage Current OUTPUT Raled Vollage Voltage Accuracy Rated Current Current Range Line Regulation Load Regulation Ripple Vollage -= MECHANICAL 15VDC. and lOUT"" ±15mA unless otherwise noted. CONDITIONS TYP MIN UNITS MAX 15 lOUT bUT lOUT 'OUT = 0 =; 0 VDC VDC mA mA mA, pk mA, pk 18 10 ± 3mA 25 ±33mA ± 3mA ±33mA ±10 ±10 150 60sec, 60Hz, 50DDV pk 2000 VDC Q lOG 12 V'sa pF 240VAC.60Hz 2 "A ±15 ±80 VDC % mA mA VIV mY/rnA mY, pk mY, pk +85 +125 +150 °C °C °C 5 ±15 ±100 0 1.08 35 ±10 10VDC " Y'N ?' 18VDC ':3mA ~ lOUT c:.--' '33mA 'OUT = ±3mA 'OUT = ±33mA TEMPERATURE Specification Operating Storage -25 -55 -65 H-l r- Pin numbers shown for reference only. R E=:::;_IN ~ ) I V+': COM .------' GT;'~ V-::~G I Bottom I ~ L --l View "+" denotes missing pin. NOTE: Input and Output circuits have separate shields. INCHES MIN MAX 1.075 1.175 1.075 1.175 .350 .420 DIM. " l l OJ OJ E 0 E 0 c c B C D 1 Z Z E E u. c u. c :;.s; ~ e e o 0 0 .~ ~ C C l- I- :::l 1- 1 :::l a +3mALOAD 1\ > H K R 0 > rmYOT .042 .200 BASIC .212 .312 .170 .350 .800 BASIC .100 BASIC .112 .212 G .... 1/ .038 MILLIMETERS MIN MAX 27.31 29.85 27.31 29.85 8.88 10.67 0.97 1.07 5.08 BASIC 7.92 5.38 8.88 4.32 20.32 BASIC 2.54 BASIC 5.38 2.84 Material: Black Epoxy Weight: 15 gm. (0.53 oz.) Grid: 2.5Omm (0.10") 2 -65 -35 Output Currenl (mA) -5 25 55 85 115 145 Ambient Temperature (OC) FIGURE I. Load Regulation. CONNECTION DIAGRAM BOTTOM VIEW FIGURE 2. Temperature Drift. V+ -VIN ABSOLUTE MAXIMUM RATINGS Input Voltage ......................................... 18VDC Output Currenl. .............. , ....................... ±150mA Output Short·Circuit Duration •.... : ................ Continuous 30 Burr-Brown Power Sources Handbook, Vol. 1 +V1N COM IN V +IN +Vou~ OUTPUT COMMO N -Vou-< NOTE: Input and output clrcultJ hln uplrIII IhlaldL Input ahilid II conMCltd 10 -V,•. Output Ihilid II conMCltd II outpul camllll1. PWR71 BURR-BROWN® PWR71 IElElI ISOLATED DC/DC CONVERTER Four Isolated Channels - Dual, Unregulated Outputs 3 WATTS RATED OUTPUT POWER FEATURES APPLICATIONS • TESTED IN COMPLIANCE WITH UL544 • SPOT REGULATOR • OUTPUT POWER TO 3 WATTS • POWER FOR DATA ACQUISITION. OP AMPS. ETC. • HIGH ISOLATION VOLTAGE 1000VPEAK • PROCESS CONTROL • SIX-SIDED SHIELDING • PORTABLE EQUIPMENT • INPUT AND OUTPUT FILTERING • TEST EQUIPMENT • LOW PROFILE PACKAGE 0.4" HIGH DESCRIPTION The PWR71 is a four-channel, dual-output, unregulated DC! DC converter designed for general purpose power conversion applications where high efficiency is more important than load regulation. A continuous connection between an output and its common will not damage the PWR 71. Short circuit protection is accomplished by using power MOSFETs in the PWR71 input circuitry. The PWR71 has four isolated plus and minus output voltages approximately equal to the magnitude of the input voltage. It operates over an input voltage range of IOVDC to 18VDC. Rated output current for the PWR71 is 25mA per output or a total of 200mA for all outputs. Six-sided shielding suppresses electromagnetic radiation which could disturb sensitive analog measurements or interfere with system timing signals. Filtering the PWR71 input and outputs minimizes the effects of electrical noise on the source and loads of the converter. Isolation voltage between the input and any of the four output circuits is IOOOVPK continuous. This same isolation specification applies between any of the four dual outputs. Each PWR7l is tested in compliance with UL544, VDE750, and CSA C22.2 dielectric withstand specifications. In addition, barrier leakage current is 100% tested. IlIIImatloDiI AlrporiladUllrllll'lrk - P.O. 10111400 - Tal:lOll. Arizona 85734 - Til 1602) 746-1111 - TWI: 910-952-1111 - MIl: BIRCORP· TIIII: 66-6491 PDS-SS8B Burr-Brown Power Sources Handbook, Vol. 1 31 PWR71 SPECIFICATIONS ELECTRICAL MECHANICAL At T. = +25'C, +V.. = 15VDC, and lour = ±25mA untess otherwiaa noted PARAMETER CONDITIONS MIN MAX NOM 0."0 UNITS ..l.-____---, ('0.") MAX T'-r-r....-.-------,,----L INPUT Rated Voltage Voltage Renge Input Current 15 10 18 ISOLATION Rated Voltage Resistance Capacitance Leakage Current mA 50 280 ILOAD = 0 I""", = Rated Load 1...,.,,=0 I""", = Rated Load Ripple Current 80 sec, 80 Hz, 3000 V... 375 30 mA mA,pk 80 mA, p-p 1000 Cl 10 pF pA 3 ±15 ±15 ±14.25 3 ±25 lOUT = No Load lOUT = Rated Load Rated Power Rated Current Each output Total 01 an outputs Each output Total olan outputs 10VeC 2: VIN 2: 18VeC OmA~ ILOAD~ 25mA I""", = 0 I""" = Rated Load Current Range Line Regua1ion Load Regulation Ripple Voltage ±040 0 0 500 1.08 35 ±10 ±100 -25 -40 -55 +85 +100 +125 T _.J ++ ( 1 9 10 Al1_ .. 18O±O·381 ft'.! :j:j: ""3'2 vec vec vec WattS mA mA mA mA VN mVimA mV,pk mV,pk ±18 ±15.75 200 TEMPERATURE Specification Operating Storage '---~ , - (50 8O±O 38) ----, 3:. 5 6 7 8 2.000±O.015 2 vec lOG V'IO = 24OVAC, 80Hz OUTPUT Rated Voltaga Voltage Range VDC vec Bottom View io_(-....). GRID:.O.l00 _ ( 2 . 5 4 _ ) MATERIAL: _ _ onoIoIiog """"" _has Low, _ _ _ wideapnlira -... ... ""'' ' ' -proportios- I1ifIluIioIIty"""""'''.LeooI_islnslwi1h1 1001 _ _ 10 _ _ " _ ' . ABSOLUTE MAXIMUM RAnNGS (nput Voltage _ _ _ _ _ _ 18VDC Output Current 'c 'c 'c 500 mA Output Short-Circuit Duration ContinuollS TYPICAL PERFORMANCE CURVES ::~ I. ~. =-~ro11) ~ ", . ", ~ I' a 1.Oo\D~1""'1 i ,. / . V 3 1 - ' !J~'" I. .. I. I - - ~ ..~ ~ // i . . . "'v "'I, 1.Oo\D~1""'1 ~ // " 'IrII'U1VOUIIGI,VOCt .. .. 0,; WUTCUfIIIIItn'_ ....,-r'lOLTAGI , H . ...:= . . - i ... TYPICAL APPLICATIONS ,(' I·L ", ~ . . .. ,. --I.GUI~.".-J .. , I. - ,, I "~, ~ ~. .. =....J..'-IO H I• ... / .. B ,HM IllPUTCUIIIIPT ... LOAO~ ~.:: t"IoM, / " """"'VOLTAQI ... LOAD~ LQADCIJIIIIIDIf... ' .... ' 0UIPUT·~1JfTIMCTIOtI 32 D ~:'t:c~~ i ,f' I· L I. V,,'51/OC f MI ,• ! " CONNECTION DIAGRAM Burr-Brown Power Sources Handbook, Vol. 1 .. . , .. ~ . ,. I..uTWOI."'GI('IDC1 OUTPUTfOLTAQI ... ..vr VOL,... ... 1 I· • ~ ..~-~ i " v:::: V-- is" \ . \ ,- - --.. _~I"CJ PWR72 BURR-BROWN® PWR72 IElElI Wide Input Voltage Range-SVnC fto 22VDC UNREGULATED DC/DC CONVERTER FEATURES DESCRIPTOON • • • • The PWR72 is a 3W, single-channel. dual-output DCI DC converter designed for low cost spot power conversion and ground elimination applications. It provides a plus and minus output voltage approximately equal to the input voltage magnitude. The PWR 72 operates over a wide range of input voltages from 5VDC to 22VDC. Its unregulated outputs give the PWR72 high efficiency power conversion. Surface-mounted devices and manufacturing processes are used in the PWR72 to give the user a device which is more environmentally rugged than most DCI DC converters. The use of surface-mounted technologies also gives the PWR72 superior isolation voltage. A third advantage of using surfacemounted technologies is low manufacturing cost. Low Price High Power Output: 3W. minimum Wide Input Voltage Range: 5VOC to 22VOC Isolation Barrier 100% Tested per UL544. VDE750. and CSA C22.2 Dielectric Withstand • Isolallon Barrier Leakage Current 100% Tested at 240VAC: 3pA. maximum • Low Isolallon Barrier Capacitance: lOpF • Single-Channel. Dual Output CONNECTION DIAGRAM -VIN ORDERING INFORMATION o o o G 1 T PWR 72/0 Device Family _ _ _ _ _ _ _ _ _=r-..... PWR indicates DC! DC converter - +VOUT ModeINumber-----------~ Common -VOUT [Boltom View) Reliability Screening No designator indicates standard manufacturing processing 10 indicates Level I screening-burn-in only I T indicates Level II screening-stabilization bake, temperature cycling, and bum-in TYPICAL APPLICATION r----t1 ~.~ ~Oltag. 31----, Load I 41---~ Load 2 I 5 1 - - -.... Internatlon.1 Alrporllndustrlal Park· P.O. Box 11400· Tucson. Arizona 85734 • Tel. 1602) 746·1111 . Twx: 911).952·1111 . Cable: BBRCORP • Telex: 66·6491 PDS·SS9 Burr-Brown Power Sources Handbook, Vol. 1 33 PWR72 SPECIFICATIONS ABSOLUTE MAXIMUM RATINGS ELECTRICAL At T. = +25'C, +V'N = 15VDC, and lOUT = ±1OOmA unless otherwise noted. Parameter Condll/on. Typ Min INPUT Rated Voltage Voltage Range Units Max 15 Ripple Current 40 280 15 150 I LOAD = Rated Load ISOLATION Rated Voltage Test Voltage VDC VDC mA mA mA,pk mA, pop 22 5 I LOAD := 0 ILOAD = Rated Load ILOAD= 0 Input Current 330 1000 3000 60sec, 60Hz VDC VP. GO pF IlA 10 10 Resistance Capacitance Leakage Current 3 V,SO = 240VAC, 60Hz Input Voltage .............................. 22VDC Output Short-Circuit Duration. . . . . . . .. Momentary Internal Power Dissipation. . . . . . . . . . . . . . . . . . .. 3W Junction Temperature .................... +175°C Package Thermal Resistance. . . • . •• . • . • • •. 13'CIW Lead Temperature (soldering, 10 seconds) .••...••••••••••• +300'C MECHANICAL r- 1.125 ±0.015 (28.58 ±O.38) --l II!> OUTPUT Rated Voltage Voltage Range ±15 lOUT = No Load lOUT = Rated Load Rated Power Rated Current Line Regulation Total of all outputs Each output Total of all outputs 10VDC 2! V ,N 2! 18VDC Load Regulation Ripple Voltage OmA ~ !LOAD ~ l00mA I LOAD = 0 Current Range ILOAO:= ±15 ±14.25 3 100 200 0 0 150 VDC VDC VDC W mA mA mA mA VN mVlmA mV,pk mV, pk +85 +100 +125 'C 'C 'C ±20 ±15.75 ±150 300 1.15 15 30 Rated Load TEMPERATURE Specification -25 -40 -55 Operation Storage T 1 1.125 ±0.015 PWR72 (28.58 ±0.38) (Top View) ~04 104 "2 ~04~ "1 OUTPUT VOLTAGE VS LOAD CURRENT 19 ~ f g 25r---r---~--~--, V'N= 15VDC Each output loaded t o _ 7~ ~dicate 15 :; ~ 13 o (Bottom View) 6 ~ 20~-+--~-It'7"~+--i . value ~ '" ~ 15 0.410 Max (10.41) g '" 1 50 100 150 Load Current (mA) 10 20C INPUT CURRENT VS LOAD CURRENT 400 r--T"""-~-T'"-" 25 POWER DERATING 10 1\ 'i: ~200'--hooI"--I---I----I All dimensions are in inches (millimeters) GRID: 0.100 Inches (2.54 millimeters) MATERIAL: Low thermal resistance molding \ o V'N= 15VDC Each output loaded to indicate value 0~--5~0--1~0-0--1~50--2-'00 34 20 NOTES: l300~--+---47L--t---; Load Current (mA) 15 Input Voltage (VDC) o compound which has excellent chemical resistance, wide operating temperature range i\ 50 100 150 200 Ambient Temperature ('C) and good electrical properties under high humidity environments. Lead material Is brass with a hot-solder--dlpped surface to allow ease of solderability. Burr-Brown Power Sources Handbook, Vol, 1 PWR74 BURR-BROWN" IElElI PWR74 ISOLATED DC/DC CONVERTER Two Isolated Channels - Dual, Unregulated Outputs OUTPUT POWER TO 3 WATTS FEATURES APPLICATIONS • TESTED IN COMPLIANCE WITH UL544 • SPOT REGULATOR • OUTPUT POWER TO 3 WATTS • POWER FOR DATA ACQUISITION, OP AMPS, ETC. • HIGH ISOLATION VOLTAGE 1500VPEAK • PROCESS CONTROL • SIX-SIDED SHIELDING • PORTABLE EQUIPMENT • INPUT AND OUTPUT FILTERING • TEST EQUIPMENT • LOW PROFILE PACKAGE 0.4" HIGH DESCRIPTION Six-sided shielding suppresses electromagnetic radiation which could disturb sensitive analog measurements or interfere with system timing signals. Input filtering mir,imizes reflected ripple current. Output ripple voltage and switching transients are reduced by filtering the PWR74 outputs. The PWR74 is a two-channel, dual-output DCI DC converter designed for general purpose power conversion applications where high efficiency is more important than load regulation_ The PWR74 provides two isolated plus and minus output voltages approximately equal to the input voltage magnitude. It operates over an input voltage range of IOVDC to 20VDC. Isolation voltage is a minimum of 1500 VPK._ Momentarily connecting an output pin to its output common will not damage the PWR 74. Short-circuit protection is accomplished by using power MOSFETs in the PWR74's input circuitry. The PWR74 is tested in compliance with UL544 dielectric withstand voltage requirements for primary circuits. SIMPLIFIED CIRCUIT DIAGRAM r--------------------------------~ ~ t-(:+v.... I I I ..() IUTPUT t--+---+--+I-U_ - , I I :-n-v.... ~ ,----, - 'IiCiiiiiiI'. - -tV.... II i",MPUT 1--. -tV.. CONTROL CIRCUITRY -v.. v L.... r9.. I~ I - I;"; = r--;-~ I I I ____ .JI '" -v.... InlarnaliDnal Airport Indullrial Park - P.O. Box 11400 - TUCIDn. Arizona B5734 - Tal (602) 746-1111 - Twx: 910-952-1111 - Cabla: BBRCORP - Talax: 66-6491 PDS-S6IA Burr-Brown Power Sources Handbook, Vol. 1 35 PWR74 SPECIFICATIONS ELECTRICAL At T... = +25°C, +VIN = 15VDC, and lOUT = ±25mA unless otherwise noted. PARAMETER INPUT Rated Voltage Voltage Range Input Current MECHANICAL TYP MIN CONDITIONS MAX 15 10 lOUT = No Load lOUT =Rated Load lOUT = No Load lOUT = Rated Load Ripple Current ISOLATION Rated Voltage C1J Resistance Capacitance Leakage Current 55 155 80 100 60 sec, 60 Hz, 4000 VPK 20 75 175 OUTPUT Rated Voltage Voltage Accuracy Rated Current Current Range Une Reguation Load Regulation Ripple Voltage =24OVAC, 80Hz n 2 ±15 -25°CSTAS+85°C 5 -2scC:5TA:5+85°C ±25 ±50 0 40 -25 -55 -65 pF pA VDC % rnA rnA VN 1.15 18 20 10VDC '" V," '" 20VDC ±5mA 2:: lOUT 2:: ±25mA lOUT = ;:::: No Load lOUT ='" Rated Load TEMPERATURE Specification Operating Storage VDC VDC rnA rnA rnA, p.p rnA, p.p' V", 1500 10G 12 V,so UNITS 100 mV/mA mY, p.p mY, p.p +85 +125 +150 'C 'C 'C r-B-j ID 18 -1r- D NOTE: 1) Ratings apply input-to-input and are typical channel-to-channel. eochoulpuiloadodio rti DIM. A B C 0 G H O,L-__~____,L,____L -_ _- ' LOAD CURRENT (mAl OUTPUT VOLTAGE .... LOAD CURRENT INPUT VOL r"'GE (voe, INPUT CURRENT n. INPUT VOLTAGE LOAD CURRENT (mAl INPUT CURRENT .... LOAD CURRENT K L P R I ~'5 6 ~'Of--+-~ , ~ . § ,, I",oh I OU~TAGE , ,/ I". ''''I't'~:' ~N~~'~U"~:' , , INCHES MILLIMETERS MAX MIN 1.075 1.175 1.075 1.175 .350 .420 .018 .022 .100 BASIC .085 .175 .150 .350 .900 BASIC MIN MAX 27.31 29.85 27.31 29.85 10.67 8.89 0.56 0.46 2.54 BASIC 2.16 4.45 3.81 8.89 22.86 BASIC 12.7 BASIC .500 BASIC .085 .175 2.16 4.45 Material: Black Epoxy Weight: 15 gm. (0.53 oz.) Grid: 2.5Omm (0.10") , , I IJ AMBIENT TEMPEFIAUTRE (OC) PERFO .... ANCI! n. TE..PE .. ATU ..E CONNECTION DIAGRAM BOTTOM VIEW +VOUT1 • COMMON, • ABSOLUTE MAXIMUM RATINGS -VOUl1 • -VO UT2 Input Voltage ............•..........•.............•..... 2OVDC Output Current ....................................... ±1OOmA Output Short-Circuit Duration ....................... 45 Seconds 36 Burr-Brown Power Sources Handbook, Vol. 1 • COMMON, • +VOUT2 • PWRIXX Series BURR-BROWN® PWR1XX Series IElElI 450mW Rated Output Power UNREGULATED DC/DC CONVERTER SERIES FEATURES • Isolation Voltage Tested per UL544. VDE75D. and CSAC22.2 Dielectric Withstand Requirement • Barrier Leakage CurrentlDD% Tested at 240VAC • Single Channel • Single or Dual Unregulated Outputs • Wide Operating Temperature Range: -40·C to +100·C • Input and Output Filtering • Six-Sided Shielding DESCRIPTION The PWRIXX Series offers a large selection of unregulated 450mW DC/DC converters for use in CONNECTION DIAGRAM such diverse applications as process control, telecommunications, portable equipment, medical systems, airborne and shipboard electronic circuits, and automatic test equipment. Thirty-six models allow the user to select input voltages ranging from +5VDC to +48VDC and output voltages of +5, +12, +15, ±5, ±12, or ±15V. Surface-mounted devices and manufacturing processes are used in the PWRIXX Series to give the user a device which is more environmentally rugged than most DC/DC converters. The use of surfacemount technologies also gives the PWRIXX Series superior isolation voltage. Each PWRIXX Series unit is tested in compliance with the dielectric withstand voltage requirements of UL544, VDE750, and CSAC22.2. ORDERING INFORMATION T Device Family _ _ _ _ _ _ _ _ _~..JWR l XX IG PWR indicates DC! DC converter Model Number Selected from table of Electrical Characteristics Reliability Screening - - - - - - - - - - - ' No designator indicates standard manufacturing processing I G indicates Level I screening-burn-in only I T indicates Level II screening-stabilization bake, temperature cycling, and burn-in TYPICAL APPLICATIONS 3t-----. Load 5t---.....I L---~!2~_=~~~~5t----.....I (Slnllle Output Modall) (Dual Output Modell) Internallonal Airport Induslri.1 Park· P.O. 80xll400· Tucson. Arizon. 85734· Tel. 16021 745·"" . Twx: 91 ()'952·" " • Cable: B8RCORp· Telex: 66·6491 PDS-628 Burr-Brown Power Sources Handbook, Vol. 1 37 PWRIXX Series SPECIFICATIONS ABSOLUTE MAXIMUM RATINGS ELECTRICAL CHARACTERISTICS(1) NomInal Input' Voltage (VDC) Rated Output 'foliage (VDC) PWRloo PWR10l PWR102 PWR103 PWR104 PWR105 5 5 12 15 ±5 ±12 ±15 PWR106 PWR107 PWR108 PWR109 PWRll0 PWRlll 12 PWR112 PWR113 PWR114 PWR115 PWR116 PWRI17 15 PWR118 PWR119 PWR120 PWR121 PWR122 PWR123 24 PWR124 PWR125 PWR126 PWRI27 PWR128 PWRI29 28 PWR130 PWR131 PWR132 PWRI33 PWRI34 PWR135 48 Model M ••lmunt Input Current (rnA) Rated Output Current (rnA) 90 180 180 180 180 180 180 38 30 ±45 ±19 ±15 90 5 12 15 ±5 ±12 ±15 38 30 ±45 ±19 ±15 5 12 15 ±5 ±12 ±15 90 38 30 ±45 ±19 ±15 60 60 5 12 15 ±5 ±12 ±15 90 40 40 40 40 40 40 12 15 ±5 ±12 ±15 5 12 15 ±5 ±12 ±15 MECHANICAL 75 75 75 75 75 75 1.125±0.015 (28.58 ±0.38) 80 60 80 80 38 30 ±45 ±19 ±15 5 input Voltage, ••••••.•••••.•. 120% X Rated voltage Output Short-Circuit Duration •..•.•• Continuous to output common Internal Power Dissipation .................... 1W Junction Temperature •..•••••••..••...•.• +175°C Package Thermal Reslslance • • • . • . • • . . . • .. 9O"CIW Lead Temperature (soldering, 10 seconds) •.••••.••••.•••.. +3OO"C 90 38 30 ±45 ±19 ±15 35 35 35 35 90 20 20 20 20 20 20 30 ±45 ±19 ±15 Parameter CondHlon. J...-----...,I (Top View) 34 ~~2 II.OAD = Rated Load 60Hz, 80 seconds OUTPUT Vollage Accuracy Vollage (No Load) Ripple Voltage Line Regulation TEMPERATURE Specification Operation Storage MIn Typ Mu Unit. 4 Pin 4 Is missing on single output models 1000 3000 10 25 5 I"",. = Rated Load VOUT = 5 Models V.", = 12 Models Vo", = 15 Models koAO = Rated Load ±5 7 15 18 50 1 -25 -40 -55 ~ 0.410 --Max (10.41) rnA, p-p 30 V,SO = 240VAC r------.... +85 +100 +125 VDC V", Gn pF pA % VDC VDC VDC mV, p-p %/% "C "C "C I- 0.040 ±a.OO3 (1.02 ±a.OS) NOTES: All dimensions are in inches (millimeters) GRID: 0.100 inches (2.54 millimeters) MATERIAL: Low thermal resistance molding compound which has excellent chemical resistance, wide operating temperature range and good electrical properties under high humidity environments. Lead material is brass with a hot-solder-dipped surface to allow ease of solderability. NOTE: (1) Specifications typical at T. = +25"C, nominal input voltage, and rated output current unless otherwise noted. 38 4 5 (Bottom View) Resistance Capacitance Leakage Current 4 ~., ..I I ±20% of Rated Input ISOLATION Rated Voltage Test Voltage (28.58 ±a.38) Marked With/ specific model number ordered COMMON SPECIFICATIONS(1) INPUT Voltage Range Input Ripple Current 1.125 ±0.015 PWR1XX 35 35 38 T 1 Burr-Brown Power Sources Handbook, Vol.} PWR2XX Series BURR-BROWN® PWR2XX Series IElElI 1.5 Watts Rated Output Power UNREGULATED DC/DC CONVERTER SERIES FEATURES • Isolation Voltage Tested per UL544. VDE750. and CSAC22.2 Dielectric Withstand Requirement • Barrier Leakage Current 100% Tested at 240VAC • Single Channel • Single or Dual Unregulated Outputs • Wide Operating Temperature Range: -40°C to +100°C • Input and Output Filtering • Six-Sided Shielding DESCRIPTION The PWR2XX Series offers a large selection of unregulated 1.5W DC! DC converters for use in such CONNECTION DIAGRAM diverse applications as process control, telecommunications, portable equipment, medical systems, airborne and shipboard electronic circuits, and automatic test equipment. Thirty-six models allow the user to select input voltages ranging from +5VDC to +48VDC and output voltages of +5, +12, +15, ±5, ±12, or ±15VDC. Surface-mounted devices and manufacturing processes are used in the PWR2XX Series to give the user a device which is more environmentally rugged than most DC/DC converters. The use of surfacemount technologies also gives the PWR2XX Series superior isolation voltage. Each PWR2XX Series unit is tested in compliance with the dielectric withstand voltage requirements of UL544, VDE750, and CSAC22.2. ORDERING INFORMATION T PWR2XX/G Device Family ::rPWR indicates DCI DC converter Model Number-----------..J Selected from table of Electrical Characteristics Reliability Screening - - - - - - - - - - - ' No designator indicates standard manufacturing processing I G indicates Level I screening-bum-in only I T indicates Level II screening-stabilization bake, temperature cycling, and burn-in TYPICAL APPLICATIONS 31---...., 3~--...., Load ~--_.[2~ 4t----1 ______~5~---..J (Dual Output Modell) (Single Output Modell) International Airport Industrial Park· P.O. Box 11400 • Tucson. Arizona 85734 . Tal. 1602) 746·1111 • Twx: 910·952·1111 • Cable: 8BRCORP . Telax: 66·6491 PDS-S65 Burr-Brown Power Sources Handbook. Vol.} 39 PWR2XX Series SPECIFICATIONS ABSOLUTE MAXIMUM RATINGS ELECTRICAL CHARACTERISTICSf1l Nominal Input Yoltage (YDC) R_ Output Yoltage (YDC) Reted Output Current (mA) Maximum Input Current (mA) PWR200 PWR201 PWR202 PWR203 PWR204 PWR205 5 5 12 15 ±5 ±12 ±15 300 545 545 545 545 PWR206 PWR207 PWR208 PWR209 PWR210 PWR211' 12 PWR212 PWR213 PWR214 PWR215 PWR216 PWR217 15 PWR218 PWR219 PWR220 PWR221 PWR222 PWR223 24 PWR224 PWR225 PWR226 PWR227 PWR228 PWR229 28 PWR230 PWR231 PWR232 PWR233 PWR234 PWR235 48 Model 125 100 ±150 ±63 ±50 545 ±63 ±50 300 125 100 ±150 ±63 5 12 15 ±5 ±12 ±15 300 ±63 ±50 300 1.125 ±0.015 (28.58 ±0.38) T I Marked with specific model number ±SO 300 ordered (Top View) 92 ~04~ 92 92 f04 Pln41s missing on ~04 single output models H"~ 63 63 63 63 63 63 125 100 ±150 ±63 ±50 (28.58 ±0.38\ ~ 92 92 92 125 100 ±150 ±63 1 1.125 ±0.015 PWR2XX 104 104 104 104 104 104 125 100 ±150 5 12 15 ±5 ±12 ±15 L 1- . 167 167 167 167 167 167 ±SO 5 12 15 ±5 ±12 ±15 MECHANICAL 206 206 206 206 206 208 125 100 ±150 5 12 15 ±5 ±12 ±15 Junction Temperature ••.••••.••••.••.•••• +175"C Package Thermal Reaistance . . • • • . • • • . • • •• 6O"C/W Lead Temperature (sotderlng, 10 seconds) ••.•.•..•••••••.• +3OO·C 545 300 5 12 15 ±5 ±12 ±15 Input Voltage. • . • • • • • . • • • • • •• 120% X rated voltage Output Short-Circuit Duration . ...... Continuous to output common Internal Power Dissipation •...•....••......... 2W -04 1 (Bottom View) COMMON SPECIFICATIONSf1l Per.meter Condilion. .1 INPUT Voltage Range Input Ripple Current ILOAD = Rated Load ISOLATION Rated Voltage Test Voltage 60Hz, 60 seconds OUTPUT Voltage Accuracy Voltage (No Load) 10 25 Ripple Voltage V"o=24OVAC ILOAO = VOUT = VOUT = Vo"" = ILOAD = Rated Load 5V Models 12V Models 15V Models Rated Load -40 Storage -55 NOTE: -25 mA, p-p pA ±5 7 15 18 % VDC VDC VDC mY, p-p TEMPERATURE Specification Operation 0.410 Max (10.41) 5 75 1 Line Regulation ,.--------,---,- VDC V... GO pF tooo 3000 Capacitance Unlta .1. ±20'11. of Rated Input 50 Resistance Leakage Current Mu TrP Min +85 +100 +125 ·C "C "C NOTES: All dimensions are In Inches (millimeters) GRID: 0.100 Inches (2.54 millimeters) MATERIAL: Low thermal resistance molding compound which has excellent chemical resistance, wide operating temperature range and good electrical properties under high humidity environments. Lead material Is brass with a hot-solder-dlpped surface to allow ease of solderability. (1) Specifications typical alT. = +25·C, nomlnallnputvoltage, and rated output current unless otherwise noted. 40 Burr-Brown Power Sources Handbook, Vol. 1 PWR3XX Series BURR-BROWN® PWR3XX Series 113131 Dual-Channel, 2 Watts Rated Output Power UNREGULATED DC/DC CONVERTER SERIES FEATURES • Isolation Voltage Tested per UL544, VDE750, and CSAC22.2 DIelectric Withstand Requirement • Barrier Leakage Current 100% Tested at 240VAC • Single Channel • Single or Dual Unregulated Outputs • Wide Operating Temperature Range: -40°C to +100°C • Input and Output Filtering • Slx·Slded ShIelding DIESCRIPTION The PWR3XX Series offers a large selection of unregulated 2W DC/DC converters for use in such diverse applications as process control, telecommunications, portable equipment, medical systems, airborne and shipboard electronic circuits, and automatic test equipment. Thirty-six models allow the user to select input voltages ranging from +5VDC to +48VDC and output voltages of +5, +12, +15, ±5, ±12, or ±15VDC. Surface-mounted devices and manufacturing processes are used in the PWR3XX Series to give the user a device which is more environmentally rugged than most DC/DC converters. The use of surfacemount technologies also gives the PWR3XX Series superior isolation voltage. Each PWR3XX Series unit is tested in compliance with the dielectric withstand voltage requirements of UL544, VDE750, and CSAC22.2. TYPICAL APPLICATIONS CONNECTION D,IAGRAM ORDERING INFORMATION T (Dual-Channel, Dua' Output) PWR3XX/G Device Family =---rPWR indicates DC! DC converter Model Number-----------.J Selected from table of Electrical Characteristics _ _ _ _ _ _ _ _ _ _..l Reliability Screening No designator indicates standard manufacturing processing / G indicates Level I screening-burn-in only / T indicates Level II screening-stabilization bake, temperature cycling, and burn-in (Single-Channel, High-Current Dual Outpul) Internalional Airport Industrial Park· P.O. Box 11400· Tucson. Arizona 85734· Tel./6021745·11 II • Twx: 91 ()'952·11 II . Cable: BBRCORp· Telex: 66·6491 P08-S66A Burr-Brown Power Sources Handbook, Vol. 1 41 PWR3XX Series SPECIFICATIONS ABSOLUTE MAXIMUM RATINGS ELECTRICAL CHARACTERISTICS IIl Nominal InputVolt"lle (VDC) Rated Output VolIIIge (YDC) Rated Output Current (rnA) Mulmum Input Current (rnA) PWR300 PWR301 PWR302 PWR303 PWR304 PWR305 5 5 12 IS ±5 ±12 ±15 200 690 690 690 PWR306 PWR307 PWR308 PWR309 PWR310 PWR311 12 PWR312 PWR313 PWR314 PWR315 PWR316 PWR317 IS PWR318 PWR319 PWR320 PWR321 PWR322 PWR323 24 PWR324 PWR325 PWR326 PWR327 PWR328 PWR329 28 PWR330 PWR331 PWR332 PWR333 PWR334 PWR335 48 Model 84 67 ±100 ±42 ±34 690 690 690 200 5 12 IS ±5 ±12 ±15 67 ±100 ±42 ±34 200 5 12 IS ±5 ±12 ±15 205 205 205 67 ±100 ±42 ±34 67 ±100 ±42 ±34 200 84 5 12 IS ±5 ±12 ±15 1.125 ±0.015 115 liS 115 liS liS liS 200 84 70 70 70 70 70 70 67 ±100 ±42 ±34 Condition. INPUT Voltage Range Input Ripple Curr!>nt ILOAD::;; ISOLATION Rated Voltage Test Voltage 60Hz, 60 seconds Rated Load Min OUTPUT Voltage Accurecy Voltage (No Load) Ripple Voltage Line Regulation 1000 3000 10 25 VISO= 240VAC 10 1""0 = Rated Load Vo", = 5V Models Vo", = 12V Models Vo", = 15V ModelS ILOAO = Rated Load ±5 7 15 18 TEMPERATURE Specification Operation Storage NOTE: Max ±20%I 01 Rated Iinput 30 Resistance Capacitance Leakage Current Typ 50 I -25 -40 number ordered. L...-----I -55 314'~' 6'7'8- li~~f~i~~ ~. are missing Plns4and 7 Ion single-output I models. 1- (Bottom View) , 0.410 Max (10.41) t rnA, p-p VDC VPEN< GCl pF /JA % VDC VDC VDC mV, p-p 'C 'C 'C J L 0.020 ±0.002 I I (0.51 ±D.05) Lo.HO Min (4.32) NOTES: All dimensions are in Inches (millimeters) GRID: 0.100 Inches (2.54 millimeters) MATERIAL: Low thermal reslstsnce molding compound which has excellent chemical resistance, wide operating temperature range and good electrical propertlea under high humidity environmenls. Lead material Is brass with a hot-solder-dlpped surface 10 allow ease of solderability. (I) Specifications typical alT. = +25'C, nominal inputvoltage, and rated output current unless otherwise noted. 42 ~ (Top View) Units %/'Ib +85 +100 +125 (28.58 ±O.38) Marked With' speciiici,!,odel COMMON SPECIFICATIONSIIl Parameter .-I l PWR3XX 130 130 130 130 130 130 84 1.125 ±O.015 (28.58 ±0.38) r~_T 205 200 5 12 IS ±5 ±12 ±15 L I 205 205 84 67 ±100 ±42 ±34 5 12 IS ±5 ±12 ±15 MECHANICAL 265 265 265 265 265 265 84 Input Voltage................ 120% X rated voltage Output Short-Circuit Duration ••.••.. Continuous to Output Common Internal Power Dissipation .................... 2W Junction Temperature .................... +175'C Package Thermal Resistance. . • • • • • • • . • • .. 9O'CIW Lead Temperature (soldering, 10 seconds) ..••••••••.•.••.. +300'C. Burr-Brown Power Sources Handbook, Vol. 1 PWR4XX Series BURR-BROWN® PWR4XX Series 1E3E31 3 Watts Rated Output Power UNREGULATED DC/DC CONVERTER SERIES FEATURES • Isolation Voltage Tested per UL544. VDE750. and CSAC22.2 Dielectric Withstand Requirement • Barrier Leakage Current 100% Tested at 24DVAC • Single Channel • Single or Dual Unregulated Outputs • Wide Operating Temperature Range: -40°C to +100°C • Input and Output Filtering • Six-Sided Shielding DESCRIPTION The PWR4XX Series offers a large selection of unregulated 3W DC/DC converters for use in such diverse applications as process control, telecommunications, portable equipment, medical systems, airborne and shipboard electronic circuits, and automatic test equipment. Thirty-six models allow the user to select input voltages ranging from +5VDC to +48VDC and output voltages of +5, +12, +15, ±5, ±12, or ±15V. Surface-mounted devices and manufacturing processes are used in the PWR4XX Series to give the user a device which is more environmentally rugged than most DC/DC converters. The use of surfacemount technologies also gives the PWR4XX Series superior isolation voltage. Each PWR4XX Series unit is tested in compliance with the dielectric withstand voltage requirements of UL544, VDC750, and CSAC22.2. ORDERING INFORMATION CONNECTION DIAGRAM T PWR4XX /G Device Family --=rPWR indicates DC/DC converter Model Number-----------~ Selected from t!lble of Electrical Characteristics Reliability Screening-----------' No designator indicates standard manufacturing processing / G indicates Level I screening-bum-in only /T indicates Level II screening-stabilization bake, temperature cycling, and burn-in TYPICAL APPLICATIONS 3t---..., 3J----, Load 4t----+ L----f2 ~---t2~~~~5r---~ (Single Oulpul Modelo) 5J---..J .(Dual Output Modell) Inlernatlonal AIrport Induslrlal Park - P.O. Box 11400 - Tucson. Arizona 85734 - TIl. (6021 746-1111 - Twx: 910-952·1111 - Cable: BBRCORP - Telax: 66-6491 PDS-S67 Burr-Brown Power Sources Handbook, Vol. 1 43 PWR4XX Series SPECIFICATIONS ABSOLUTE MAXIMUM RATINGS ELECTRICAL CHARACTERISTICS"! NomlJIIII Input VollllIe (VDC) R_ Outpul Voltage (VDC) Raled Output Currenl (mA) Maximum InpulCumtnl (mA) PWR400 PWR401 PWR402 PWR403 PWR404 PWR405 5 5 12 15 ±5 ±12 ±15 600 250 200 ±300 ±125 ±100 1034 1034 1034 1034 1034 1034 PWR406 PWR407 PWR408 PWR409 PWR410 PWR411 12 5 12 15 ±5 ±12 ±15 600 250 200 ±300 ±125 ±100 380 380 380 380 380 380 PWR412 PWR413 PWR414 PWR415 PWR416 PWR417 15 5 12 15 ±5 ±12 ±15 600 250 200 ±300 ±125 ±100 286 286 286 286 286 286 PWR418 PWR419 PWR420 PWR421 PWR422 PWR423 24 5 12 15 ±5 ±12 ±15 600 250 200 ±300 ±125 ±100 184 184 184 184 184 184 PWR424 PWR425 PWR426 PWR427 PWR428 PWR429 28 5 12 15 ±5 ±12 ±15 600 250 200 ±300 ±125 ±loo 162 162 162 162 162 162 PWR430 PWR431 PWR432 PWR433 PWR434 PWR435 48 5 12 15 ±5 ±12 ±15 600 105 105 105 105 105 105 Model 250 200 ±300 ±125 ±loo Input Voltage. • •• . • • • • • • • • • .. 120% X rated voltage Output Short-Circuit Duration. •• • •• ••• Momenlary Internal Power Disslpetlon •..•••••.••.••••.•• 2.5W Junction Temperalure .................... +125'C Package Thermal Resistance. • • • • . • • • • • • •• 16'CIW Lead Temperature (soldering, 10 seconds) .•••••••••••••••• +3OO'C MECHANICAL L 'aremeter ISOLATION Rated Voltage Test Voltage Resistance Capacitance Leakage Current OUTPUT Voltage Accuracy Vollage (No Load) Ripple Voltage Line Regulation TEMPERATURE Specification Operation Storage Condition. Min Typ Ma. BURR-BROWNe IElElI 60Hz, 80 seconds 1000 3000 VDC VPEAK 10 50 Visa; 240VAC 10 ILOAD = Rated Load Vou, ; 5V Models VOUT ; 12V Models Vou, ; 15V Models ILOAD; Raled Load ±5 7 15 18 100 1 GO pF pA % VDC VDC VDC mV, p-p 'IbI% ~~~ .. 4 ~. ~ fO- ~1 Pin 41s missing on single output models (Bottom View) ----r- 0.410 Max (10.41) • r-I- (Side View) 1~ln I ~~MII 0.040±O.003 (1.02 ±O.OS) NOTES: All dimensions are In Inches (millimeters) GRID: 0.100 Inches (2.54 millimeters) MATERIAL: Low thermal resistanca molding compound which has excallent chemical resistance, wide operating temperature range -25 -40 -55 .+85 +100 +125 'C 'C 'C and good electrical properties under high humidity environments. Lead material Is bras. with a hOI-solder-dipped surface 10 allow ease of solderability. NOTE: (1) Specifications typical at T.; +25'C, nominal Input voltage, and rated outpul current unless otherwise noted. 44 (28.58 ±0.38) Marked With,l specific model number ordered ~ (Top View) Unlta mA, p-p. 70 T 1 1.125±0.015 PWR4XX ±20'1010f Raled'inpul ILOAD; Rated Load 1 (28.58 ±0.38) COMMON SPECIFICATIONS I1J INPUT Voltage Range Input Ripple Current ---J 1.125±O.015 1- Burr-Brown Power Sources Handbook, Vol. 1 PWR5XX Series BURR-BROWN® PWR5XX Series 113E11 4W Rated Output Power UNREGULATED DC/DC CONVERTER SERIES FEATURES diverse applications as process control, telecommunications, portable equipment, medical systems, airborne and shipboard electronic circuits, and automatic test equipment. Thirty-six models allow the user to select input voltages ranging from +5VDC to +48VDC and output voltages of +5, +12, +15, ±5, ±12, or ±15V. • Isolation Voltage Tested per UL544, VDE75D, and CSAC22.2 Dielectric Withstand Requirement • Barrier Leakage Current 100% Tested at 240VAC • Quad Channel • Single or Dual Unregulated Outputs • Wide Operating Temperature Range: -40°C to +100°C • Input and Output Filtering • Six·Sided Shielding Surface-mounted devices and manufacturing processes are used in the PWR5XX Series to give the user a device which is more environmentally rugged than most DCI DC converters. The use of surfacemount technologies also gives the PWR5XX Series superior isolation Voltage. DESCRIPTION The PWR5XX Series offers a large selection of unregulated four-watt DC! DC converters for use in CONNECTION DIAGRAM ORDERING INFORMATION S.. Device Family _ _ _ _ _ _ _ _ _ WRT5XX fG PWR indicates DCI DC converter Model Number Selected from table of Electrical Characteristics Reliability Screening - - - - - - - - - - - ' No designator indicates standard manufacturing processing f G indicates Level I screening-bum-in only f T indicates Level II screening-stabilization bake. temperature cycling, and burn-in Inlernational Airporllnduslrial Park· P.O. Box 11400· Tucson. Arizona 85734 . Tel. 16021 746·1111 . Twx: 910·952·1111 . Cable: BBRCORP . Telex: 66·6491 PDS·674B Burr-Brown Power Sources Handbook, Vol. 1 45 PWRSXX Series SPECIFICATIONS ELECTRICAL CHARACTERISTICS(1J ABSOLUTE MAXIMUM RATINGS NomInal Input Voltage (VOC) Rat...'" . Oulpul Vollage (VDC) R8Ied121 oulpul Currenl (mA) Mulmum Input Currenl (mA) PWRSOO PWR501 PWR502 PWR503 PWR504 PWR505 5 5 12 15 ±5 ±12 ±15 200 67 ±100 ±42 ±34 1300 1290 1230 1300 1290 1230 PWR506 PWR507 PWR508 PWR509 PWR510 PWR511 12 200 490 PWR512 PWR513 PWR514 PWR515 PWR516 PWR517 15 PWR518 PWR519 PWR520 PWR521 PWR522 PWR523 24 PWR524 PWR525 PWR528 PWR527 PWR528 PWR529 28 PWR530 PWR531 PWR532 PWR533 PWR534 PWR535 48 Model 84 5 12 15 84 ±12 ±15 84 200 67 ±100 ±42 ±34 200 67 ±loo ±42 ±34 ±5 ±12 ±15 5 12 15 ±5 ±12 ±15 IElElI PWR5XX f 200 67 ±loo ±42 ±34 (Top View) 5 4 3 Parameter Condlllons iLOAD = Rated Load MIn Typ Max ±20J of Rate) Input 70 V,so = 240VAC 15 OUTPUT Voltage'Accuracy Voltage (No Load) VOUT ;;::: Rated Load 5 Models VOUT = 12 Models VOUT = 15 Models ILOAD = Rated Load ±5 7 15 18 750 1 ILoAD::::: 9 1 +85 +100 +125 10 11 (Bottom View) t 0.410 Max (10,41) mA,p-p GO 1 -25 -40 -55 Unll. VDC 10 55 Line Regulation TEMPERATURE Specification Operation Storage Pins 4, 7, 10, and 13 are missing on single oUlput models 14 13 12 ISOLATION Rated Voltage Resistance Capacitance Leakage Current Ripple Voltage 6 7 8 2 COMMON SPECIFICATIONS(1) INPUT Voltage Range Input Ripple Current pF /lA % VDC VDC VDC %of VOUT, p-p %/% ·C ·C ·C W (Side View) .-I L -11- • 0.020 ±O.OO2 (0.51 ±O.OS) U t· ~ Min=-J (4.32) NOTES: All dImensions are In inches (millimeters) GRID: 0.100 Inches (2.54 millimeters) MATERIAL: Low thermal raslstance molding compound which has excellenl chemical resistance, wide oparatlng temparalure range and good electrical propartles under high humIdity environments. Lead material Is brass wllh a hot-solder-dlppad surlace 10 allow ease of solderability. NOTE:' (1) Specifications typical at T. = +25·C, nominal input voltage, and rated output 'Current unless otherwise noted. (2) Specifications apply to each output. 46 ~ L-_n_u~m=b_er~0~·r_d8~re~d_.__~ 123 111 111 123 111 111 84 1.625 ±0.015 (41.28 ±O.38) Marked with specific model 210 190 190 210 190 190 84 ---,-- BU.... -.RONNe 245 222 222 245 222 222 84 5 12 15 ..J -l 1.125±0,015 (28.58 ±0.38) 444 390 355 355 390 355 355 87 ±100 ±42 ±34 5 12 15 ±5 ±12 ±15 L I 490 444 200 5 12 15 ±5 ±12 ±15 MECHANICAL 444 444 67 ±100 ±42 ±34 ±5 Input Voltage.".""".",., 120% X Rated voltage Outpul Short-Circuit Duration, • , , • , ,.. Momentary Internal Power DIssipation " " , ••• " •• , •• ,.,' 2.5W Junclion Temperature , .•• , .. , •.. , •• ".,., +150·C Package Thermal Resistance. • • • • • • • • • • • •• 38°CIW Lead Temperatura (soldering, 10 seconds) ., •.. " . , " " " " +300·C Burr-Brown Power Sources Handbook. Vol. 1 PWR6XX Series BURR-BROWN® PWR6XX Series IElElI 2W Rated Output Power REGULATED DC/DC CONVERTER SERIES FEATURES • Isolation Voltage Tested per Ul544. VDE75D. and CSAC22.2 Dielectric Withstand Requirement o Barrier leakage Current 100% Tested at 240VAC • Single Channel • Single or Dual Regulated Outputs • linear Output Regulation o Wide Operating Temperature Range: -40°C to +95°C • Input and Output Filtering G Six-Sided Shielding DESCRIPTION The PWR6XX Series offers a large selection of regulated two-watt DC/ DC converters for use in such diverse applications as process control, telecommunications, portable equipment, medical systems, airborne and shipboard electronic circuits, and automatic test equipment. Thirty-six models allow the user to select input voltages ranging from +5VDC to +48VDC and output voltages of +5, +12, +15, ±5, ±12, or ±15V. Surface-mounted devices and manufacturing processes are used in the PWR6XX Series to give the user a device which is more environmentally rugged than most DC/DC converters. The use of surfacemount technologies also gives the PWR6XX Series superior isolation voltage. Each PWR6XX Series unit is tested in compliance with the dielectric withstand voltage requirements of UL544, VDE750, and CSAC22.2. ORDERING INFORMATION T Device FamiIY _ _ _ _ _ _ _ _ !7---'WR 6XX IG PWR indicates DCI DC converter Model Number Selected from table of Electrical Characteristics Reliability Screening _ _ _ _ _ _ _ _.....J No designator indicates standard manufacturing processing IG indicates Levell screening-bum-in only IT indicates Level II screening-stabiJization bake. temperature cycling, and burn-in TYPICAL APPLICATIONS ~ 1 3 I II I L08d Inpul Voltage 2 5 (Slngl' Outpul Modell) ~ 1 3 I Lo,d I I L.... I 4 Input Voigge 2 5 (Dual Output Modell) Internallonal Alrporllndusirlal Park· P.O. Box 11400· Tucson. Arizona 85734 . Tel. (602) 746·1111 • Twx: 9111-952·1111 • Cable: BBRCORP· Telax: 66·6491 PDS-673A Burr-Brown Power Sources Handbook, Vol. 1 47 PWR6XX Series SPECIFICATIONS ELECTRICAL SPECIFICATIONS!11 Nominal Input Voltage Rated Output Voltage Model (VOC) (VOC) Rated Output Current (mA) PWR600 PWR601 PWR602 PWR603 PWR604 PWR605 5 5 12 15 ±5 ±12 ±15 400 167 134 ±200 ±84 ±67 PWR606 PWR607 PWR608 PWR609 PWR61 0 PWR611 12 5 12 15 ±5 ±12 ±15 PWR612 PWR613 PWR614 PWR615 PWR616 PWR617 15 PWR61B PWR619 PWR620 PWR621 PWR622 PWR623 tnput Current Regulellon No Load, IJp (mA) Rated Load, IJp (mA) ReDacted Ripple Current, IJp (mA) Line, IJp ('110) Load, IJp ('110) Efllcl8llC)', min ('110) 45 45 45 645 597 580 645 600 580 25 25 25 25 25 25 0.02 0.02 0.02 0.02 0.02 0.02 0.04 0.04 0.04 0.04 0.04 0.04 59 63 64 80 63 64 400 167 134 ±2oo ±64 ±67 22 22 22 22 22 22 268 246 241 269 249 243 20 20 20 20 20 20 0.02 0.02 0.02 0.02 0.02 0.02 0.04 0.04 0.04 0.04 0.04 0.04 59 63 64 60 63 64 5 12 15 ±5 ±12 ±15 400 167 134 ±200 ±84 ±67 15 15 15 15 15 15 214 199 193 215 200 195 20 20 20 20 20 20 0.02 0.02 0.02 0.02 0.02 0.02 0.04 0.04 0.04 0.04 0.04 0.04 59 63 64 60 63 64 24 5 12 15 ±5 ±12 ±15 400 167 134 ±200 ±64 ±67 10 10 10 10 10 10 134 124 120 135 126 122 15 15 15 15 15 15 0.02 0.02 0.02 0.02 0.02 0.02 0.04 0.04 0.04 0.04 0.04 0.04 59 63 64 60 63 64 PWR624 PWR625 PWR626 PWR627 PWR62B PWR629 2B 5 12 15 ±5 ±12 ±15 400 167 134 ±2oo ±B4' ±67 10 10 10 10 10 10 114 107 104 114 lOB 105 15 15 15 15 15 15 0.02 0.02 0.02 0.02 0.02 0.02 0.04 0.04 0.04 0.04 0.04 0.04 59 63 64 60 63 B4 PWR630 PWR631 PWR632 PWR633 PWR634 PWR635 4B 5 12 15 ±5 ±12 ±15 400 167 134 ±2oo ±B4 ±67 10 10 10 10 10 10 67 63 63 67 63 63 10 10 10 10 10 10 0.02 0.02 0.02 0.02 0.02 0.02 0.04 0.04 0.04 0.04 0.04 0.04 59 63 B4 60 63 B4 45 45 45 COMMON SPECIFICATIONS!11 Condition. Min 5V Models 12V Models 15V Models 24V Models 2BV Models 4BV Models 4.5 10.8 13.8 21.6 25.2 43.2 ISOLATION Rated Voltage Test Voltage Resistance Capacitance 60 Seconds, 60Hz 1000 3000 Leakage Current 240V.60Hz OUTPUT Voltage Accuracy Voltage Balance Temperature Coefficient Ripple and Noise Dual Output Units Only -25°C::::; TA:5 -85°C BW = DC to 10MHz Parameter INPUT Voltage Range V,N = V,N = V,N = V,N = V,N = V,N = Typ Max Unlle 5.5 13.5 '16.5 2B.5 31.0 53.0 VDC VDC VDC VDC VDC VDC VDC V.. GO 10 140 20 ±0.5 ±D.3 ±0.01 30 ±1 pF pA,rms % % '!bI'C mV, pop TEMPERATURE Specification Operation Storage NOTE: .. (1) SpeCifications typical at TA -25 -40 -55 +85 +95 +125 'C 'C 'C = +25°C. nominal Input voltage, and rated output current unless otherwise noted. 48 Burr-Brown Power Sources Handbook, Vol. 1 PWR6XX Series MECHANICAL I I 2.000 ±0.015 j--(50.80±0.38)~ IL---r+.....,.r----'TTU~0.170.Min IT(~:.:~)Max T "'., LOMO ±0.003 5 '" ~ ~ g~ ~-.:-=-.-'r (Top View-"A" Package Option) (4.32) (1.02 ±a.08) (Side View-"A" Package Option) ......... I·· . · t t : : : : : : : ; : ~-y~uT ~ ; t ! t· :: ::::: :;;:;:;::!:;: ~ : : : : ; : : ; : ~ I ; ; ; : 1: ; 1 (Bottom View-"A" Package Option) I 2.000 ±0.015 (50.80 ±0.3a)~ y IL---ru=.....,.,....---.".U~ 0'410 --Max (10.41) c;i ~~ 8. ~~~~~~~~-L (Top View "B" Package Option) I-- 2.000 ±0.015 (50.80 ±0.38) ·1 0.170 Min L M40 ±0.003 ~~ (1.02 ±0.08) (Bottom View "B" Package Option) (Side View-"B" Package Option) I T Il)~ ~~ ~ ruL U 0.040 ±0.003 (4.32) (1.02 ±0.08) (Bottom View-"C" Package Option) (Side View-"C" Package Option) m It---(50.80±0.38)~ 2.000 ±0.015 -----..l ~ T L........_ _ _ _ _ _ _..... ~~ ;t ~ 8 ~ ~~..,.......,....r (Top View-"O" Package Option) 0.410 --Max (10.41) 0.170 Min L.-""'TT-----....". ~ ~ ~~~~~~~JC (Top View "C" Package Option) (4.32) COM VOUT 1 o.4.10 --Max (10.41) 0.170 --Min (4.32) 0.020 ±a.002 (0.51 ±0.05) (Side View-"O" Package Option) '(Bottom View-"O" Package Option) NOTES: All dimensions are in inches (millimeters) GRIO: 0.100 inches (2.54 millimeters) MATERIAL: Units are encapsulated In a low thermal resistance molding compound which has excellent chemical resistance, wide operating temperature. range, and good electrical properties under high humidity environments. Lead material is brass with a hot-solder-dipped surface to allow ease of solderability. Common pins are missing on single output models. ABSOLUTE MAXIMUM RATINGS Input Voltage •.•••.•••••••..••••.•..••••.•••.•• 120% of nominal Output Shon-Circuit Ouration ••••.••.••.•..•••••••••• 5 seconds Internal Power Oissipation ................................. 1.5W Lead Temperature (soldering, 10 seconds) ••••.••••••.••• +300"C Junction Temperature •••••.•••.•.•..••. " . • ••• • . •. • • . •. +150"C Package Thermal Resistance (Junction-te-Ambient, 6...) •• 45"C/W Burr-Brown Power Sources Handbook, Vol. 1 49 PWR7XX Series BURR-BROWN® PWR7XX Series IElElI SW Rated Output Power REGULATED DCIDC CONVERTER SERIES FEATURES • Isolation Voltage Tested per UL544, VDE750, and CSAC22.2 Dielectric Withstand Requirement • Barrier Leakage Current 100% Tested at 240VAC • Single Channel • Single or Dual Regulated Outputs • Linear Output Regulation • Wide Operating Temperature Range: -40°C to +100°C • Input and Output Filtering • Slx·Slded Shielding DESCRIPTION The PWR 7XX Series offers a large selection of regulated 5W DC/DC converters for use in such diverse applications as process control, telecommunications, portable equipment, medical systems, airborne and shipboard electronic circuits, and automatic test equipment. Thirty-six models allow the user to select input voltages ranging from +5VDC to +48VDC and output voltages of +5, +12, +15, ±5, ±12, or ±15V. Surface-mounted devices and manufacturing processes are used in the PWR 7XX Series to give the user a device which is more environmentally rugged than most DC/ DC converters. The use of surfacemount technologies also gives the PWR 7XX Series superior isolation voltage. Each PWR 7XX Series unit is tested in compliance with the dielectric withstand voltage requirements of UL544, VDC750, and CSAC22.2. ORDERING INFORMATION S-..J T7X~LG Device Family _ _ _ _ _ _ _ _ WR PWR indicates DC! DC converter Model Number Selected from table of Electrical Characteristics Reliability Screening - - - - - - - - - ' No designator indicates standard manufacturing processing {G indicates Level I screening-burn-in only IT indicates Level II screening-stabilization bake. temperature cycling, and burn-in TYPICAL APPLICATIONS ~ 1 3 I II I Load Input Voltage 2 6 (Single Output Madell) ~ '1 3 I Load I I Load I 4 Input Vallege 2 5 (Dual Output Modell) Inlamallonal Airport Induslrlal Park· P.O. Box 11400· Tucson. Arizona 85734· Tel. (602) 746·1111 . Twx: 911).952·1111 . Cable: BBRCORP· Talax: 66-6491 PD~2A 50 Burr-Brown Power Sources Handbook, Vol. 1 PWR7XX Series SPECIFICATIONS ELECTRICAL SPECIFICATIONS'" Input Cunen! Nominal Input Vollaga (VDC) Rated Output Voltage (VDC) Rated Output Current (mA) No Load, PWR700 PWR70I PWR702 PWR703 PWR704 PWR705 5 5 12 15 ±5 ±12 ±15 PWR706 PWR707 PWR708 PWR709 PWR710 PWR71 I 12 PWR712 PWR713 PWR714 PWR715 PWR716 PWR717 15 PWR718 PWR719 PWR720 PWR721 PWR722 PWR723 24 PWR724 PWR725 PWR726 PWR727 PWR728 PWR729 28 PWR730 PWR731 PWR732 PWR733 . PWR734 PWR735 48 Model Regulation typ (mA) Rated load, typ(mA) Rellocled Ripple Current, typ(mA) pop line, typ(%) 1000 417 334 ±500 ±209 ±167 168 168 168 168 168 168 1600 1535 1490 1560 1490 1450 30 30 30 30 30 30 .02 .02 .02 .02 .02 .02 5 12 15 ±5 ±12 ±15 1000 417 334 ±500 ±209 ±167 38 38 38 38 38 38 620 550 535 640 550 535 10 10 10 10 10 10 .02 .02 .02 .02 .02 .02 5 12 15 ±5 ±12 ±15 1000 417' 334 ±500 ±209 ±167 35 35 35 35 35 35 510 490 470 520 480 455 10 10 10 10 10 10 .02 .02 .02 .02 .02 .02 .04 .04 61 .04 .04 .04 65 62 65 67 5 12 15 ±5 ±12 ±15 1000 417 334 ±500 ±209 ±167 33 20 20 20 20 20 20 .02 .02 .02 .02 .02 .02 .04 .04 63 33 33 33 33 320 305 300 330 310 305 5 12 15 ±5 ±12 ±15 1000 417 334 ±500 ±209 ±167 33 33 33 33 33 33 280 270 260 280 270 280 20 20 20 20 20 20 .02 .02 .02 .02 .02 .02 5 12 15 ±5 ±12 ±15 1000 417 334 ±500 ±209 ±167 31 31 31 31 31 31 165 160 155 165 155 155 10 10 10 '10 10 10 .02 .02 .02 .02 .02 .02 33 Load, typ(%) .04 .04 .04 EHlclency, mln(%) 61 63 .04 .04 65 62 65 67 .04 61 .04 .04 63 .04 65 62 65 67 .04 .04 .04 .04 .04 .04 .04 .04 .04 .04 .04 .04 .04 .04 63 61 65 62 65 67 61 63 65 62 65 67 .04 61 .04 63 .04 .04 65 62 65 67 .04 .04 COMMON SPECIFICATIONS'" Condillon. Min 5V Models 12V Models 15V Models 24V Models 28V Models 48V Models 4.65 11.00 13.70 21.00 25.00 44.50 60 Seconds, 60Hz 1000 3000 Parameter INPUT Voltage Range ISOLATION Rated Vollage Test Voltage Resistance Capacitance Leakage Current OUTPUT Voltage Accuracy Voltage Balance Temperature Coefficient Ripple and Noise TEMPERATURE Specification Operation Storage NOTE: Y,N = Y,N = V,N = Y,N = Y,N = Y,N = Typ Max Unlta 6 15 17 27 31 53 VDC VDC VDC VDC VDC VDC VDC V... GO 10 170 240V rms, 60Hz 25 ±0.5 ±0.3 ±0.01 30 Dual Output Units Only -25°C:S: TAo S" +85°C BW = DC to 10MHz -25 -40 -55 pF pA,rms ±I % % %I'C mY. pop +65 +100 +125 'C 'C 'C (I) Specltlcations typical at TA = +25·C. nominal input voltage. and rated output current unless otherwise noted. Burr-Brown Power Sources Handbook, Vol. 1 51 PWR7XX Series MECHANICAL (Top View) +VOUT +VIN ~ ~ !output i Input Pins COM· Pins -VOUT -VIN (Bottom View-"B" Package Option) k ~ 0'410 (10.41) L-"--0.-02-0-±-0-.OO-3------...,,.1 +VOUT (1.02 ± O.OS) (Si~e ,+VIN M ax 0.170 Min (4.32) View-"B" Package Option) OM· VIN Ie. +VIN VOUT' '~J~T • (Bottom View-"A" Package Option) COM·f. I ~I (~:':~)Max ..... U ~---U--."...---0.040 ±0.003 (1.02 ±O.OS) T-VIN 0.170 IMin (4.32) .YOr T • (Bottom View-"C" Package Option) (Sine View-"A" Package Option) NOTES: All dimensions are in inches (millimeters) GAID: 0.100 inches (2.54 millimeters) ·Common pins are missing on single output models. u-----------.. .u.:±~i;;:.~ LI... MATEAIAL: Units are encapsulated In a low thermal resistance molding compound which has excellent chemical resistance, wide operating temperature range, and good electrical properties under high humidity environments. lead material is brass with a hot-soider-dipped surface to allow ease of solderability. - 0.040 ±0.003 (1.02 ±D.OS) lT (4.32) (Side View-"C" Package Option) ABSOLUTE MAXIMUM RATINGS Input Voitage .•.•.•.•••.•••...••••.••••••.•.••• 120% of nominal Output Short-Circuit Duration ..•••.•••.••..•••.•••••. 5 seconds Internal Power Dissipation ..••••..•.••..••••.•.••..•.••••.• 3.5W Lead Temparature (soldering, 10 seconds) , .•.• ,......... +3OO"C Junction Temperature .................................. +l50'C Package Thermal Aesistance, Junction-to-Ambient, 9,. • •. 15'CIW 52 Burr-Brown Power Sources Handbook, Vol. 1 PWR8XX Series BURR-BROWN® PWR8XX Series IElElI 5 Watts-Triple-Output UNREGULATED DC/DC CONVERTER SERIES FEATURES diverse applications as process control, telecommunications, portable equipment, medical systems, airborne and shipboard electronic circuits, and automatic test equipment. Twelve models allow the user to select input voltages ranging from +5VDC to +48VDC and output voltages of +5 and ±12VDC or ±15VDC. • Isolation Voltage Tested per UL544, VDE75D, and CSAC22.2 Dielectric Withstand Requirement • Barrier Leakage Current 100% Tested at 240VAC • Single Channel • Single or Dual Unregulated Outputs • Wide Operating Temperature Range: -40°C to +1DO°C • Input and Output Filtering • Six·Sided Shielding DESCRIPTION The PWR8XX Series offers a large selection of unregulated 5W DCI DC converters for use in such CONNECTION DIAGRAM ORDERING INFORMATION ~+VOUT' +V1N -VIN0) ~+VOUTI 7 I-Y0UT1 TYPICAL APPLICATION 3r-----, r---42 ¢ Input Voltage T' PWR8XX/G Device Family =rPWR indicates DC! DC converter Model Number------------' Selected from table of Electrical Characteristics Reliability Screening - - - - - - - - - - - - ' No designator indicates standard manufacturing processing I G indicates Level I screening-bum-in only I T indicates Level II screening-stabilization bake, temperature cycling, and burn-in ~common. ~-VOUT2 0 Surface-mounted devices and manufacturing processes are used in the PWR8XX Series to give the user a device which is more environmentally rugged than most DC/DC converters. The use of surfacemount technologies also gives the PWR8XX Series superior isolation voltage. Each PWR8XX Series unit is tested in compliance with the dielectric withstand voltage requirements of UL544, VDC750, and CSAC22.2. I Load I I Load I 4 5~ 6r-----, I Load 7~ I Inlernatlonal Airport Industrial Park· P.O. Box 11400 - Tucson. Arizona B5734 - Tel. (6021746-1111 - Twx: 910-952-1111 - Cable: BBRCORP - Telex: 56-6491 PDS-S90A Burr-Brown Power Sources Handbook, Vol. 1 53 PWR8XX Series SPECIFICATIONS ELECTRICAL CHARACTERISTICS!lI Model Nominal Input Voltage (VOC) ABSOLUTE MAXIMUM RATINGS Channel 1 Rated Output Channel 2 Rated Output Maximum Input Voltage (VOC) Current (mA) Voltage (VOC) Current Current (mA) (mA) PWR800 PWR801 5 5 5 250 250 ±12 ±15 ±156 ±125 1665 1685 PWR802 PWR803 12 5 5 250 250 ±12 ±15 ±156 ±125 695 695 PWR804 PWR805 15 5 5 250 250 ±12 ±15 ±156 ±125 555 555 PWR806 PWR807 24 5 5 250 250 ±12 ±15 ±156 ±125 345 345 PWR808 PWR809 28 5 5 250 250 ±12 ±15 ±156 ±125 295 295 PWR810 PWR811 48 5 5 250 250 ±12 ±15 ±156 ±125 170 170 Parameter Conditions IU)AI) ISOLATION Rated Voltage Test Voltage 60Hz, 60 seconds = Rated Load OUTPUT Voltage Accuracy Voltage (No Load) Ripple Voltage Line Regulation Package Thermal Resistance. . . . . . . . . . . . .. 27°CIW Lead Temperature (soldering, 10 seconds) "." ....••...•.• +300'C MECHANICAL L I Min "iYP Ma. ±2O%10f Rated I,nput 50 -----;,----- aURR-IlROWNo& 11911911 1.625±0.015 (41.28 ±0.38) ~ Unit. Marked with specific model number ordered. mA,p-p ~ 1000 3000 GO 10 V'SO ILOAD VOUT Vou, VOUT 80 = 240VAC 15 = Rated Load = 5V Models = 12V Models = 15V Models kOAD = Rated Load (Top View) VDC VPEAK ±5 7 15 18 % VDC VDC VDC mV, p-p %/% +85 +100 +125 'C ·C ·C 100 1 3 pF IlA 4 5 2 1 6 TEMPERATURE Specification -25 Operation Storage -40 NOTE: --1 l 1.125 ±O.ot5 (28.58 ±0.38) 1 Resistance Capacitance Leakage Current Junction Temperature .................... +175°C PWR8XX COMMON SPECIFICATIONSI1I INPUT Voltage Range Input Ripple Current Input Voltage" •.••.. "...... 120% X rated voltage Output Short-Circuit Duration. . . . . . . .. Momentary Internal Power Dissipation. . . .. . ... . . . . . . . .. .. 4W -55 7 (Bottom VIew) (1) Specifications typical at TA = +25°C. nominal input voltage, and rated output t current unless otherwise noted. 0.410 Max (10.41) W (Side View) -' L . 0.020 ±a.002 - " - (0.51 ±0.05) u. E-' ~ Min=--J (4.32) NOTES: All dimensions BrB in inches (millimeters) GRID: 0.100 Inches (2.54 millimeters) MATERIAL: Low thermal resistance molding compound which has excellent chemical resistance. wide operating temperature range and good electrical properties under high humidity environments. Lead material Is l "'BSS with a hot-solder-dipped surface t:) a' 'W~' ~ of solderability. 54 Burr-Brown Power Sources Handbook, Vol. 1 PWRI017 BURR-BROWN® PWR1017 11131131 Four-Channel, Dual-Output, Synchronizable UNREGULATED DC/DC CONVERTER FEATURES APPLICATIONS • • • • • • • • • • • • • Synchronlzable Ali Outputs Isolated Output Power to 3W High Isolation Voltage-loooVpk Six-Sided Shielding Input and Output Filtering Low Profile Package-o.4" High Power for High Resolution Data Acquisition Precision Test Equipment Spot Regulator Process Control Portable Equipment Multiple Power Supplies DESCRIPTION The PWRI017 is a four-channel, dual-output unregulated DC! DC converter designed for low noise applications where high efficiency and switching synchronization are required. Any unit whose slave pin is connected to another unit's master pin will cause the oscillators to lock together. The PWRlOI7 may also be driven from a system master clock. The free running switching frequency is 250kHz. . The PWRI017 has four isolated plus and minus output voltages approximately equal to the magnitude of the input voltage. It operates over an input voltage range of 10VDC to 18VDC. Rated output current for the PWRI017 is 25mA for all outputs. CONNECTION DIAGRAM Isolation voltage between the input and any of the four output circuits is 1000Vpk continuous. The same isolation specification applies between any of the four dual outputs. Six-sided shielding suppresses electromagnetic radiation which could disturb sensitive analog measurements or interfere with system timing signals. Filtering the PWRlOl7 input and outputs minimizes the effects of electrical noise on the source and loads of the converter. Each PWRI017 is tested in compliance with UL544, VDE750, and CSA C22.2 dielectric withstand specifications. In addition, barrier leakage current is 100o/c tested. MECHANICAL + ~.!'! Osc. Out 4. +V'N 3. -V'N 2' Sync. In 1. .9- C L_____ I -L~] l~ _8 o Ch.l L_ ~10+ N T A Ch.2 Ch.3 Ch.4 [ij -~ a.r------, : ~13 __ lm' L __ ~I~~ - + ~12 1I T 0.410 M (10.41) 11 0.250 ±0.080 III I ~ (6.35 ±2.03) 0.040 ±0.OO2 (1.02 ±0.05) 11+ NOTE: All dimensions are In Inches (millimeters). Grid = 0.100" (2.54mm). .~ o ~ ~ ~ 8o 5l 0 N ~ I. 2.000 ±0.015 (50.80 ±0.38) ~5 67 4 3 2 1 161514 .1 1~ 11 12 3 Bottom View Inlernational AIrport Induslrlal Park· P.O. Box 11400· Tucson. ArIzona 85734 • Tel. 16021 746·1111 • Twx: 911J.952·1111 • Cable: BBRCORP • Telex: 66-8491 PDS-706A Burr-Brown Power Sources Handbook; Vol. 1 55 PWRI017 ABSOLUTE MAXIMUM RATINGS SPECIFICATIONS Input Voltage. , ... , ........ 18VDC Output Current ... , ........ 500mA Output Short Circuit Duration ... " .. ' •... Momentary ELECTRICAL At TA ;:::;; 25°C. V'N;:::;; 15VDC. ILOAD;:::;; ±25mA and in free running mode unless otherwise noted. PWR1017 CONDITIONS PARAMETER MIN INPUT Rated Voltage l11 Voltage Range MAX NORM UNITS VDC VDC rnA rnA rnA, p-p 15 18 10 Input Current kOAO;:::;; ILOAD ;:::;; Ripple Current ILOAD ;:::;; ISOLATION Rated Voltage l31 Resistance 70 285 80 0 Rated Load Rated Load Test: 60sec, 60Hz, 3000V, pk 10 15 0.9 VISO = 240VAC, 60Hz OUTPUT Rated Voltage Voltage Range ILOAD;:::;; OmA I LOAD ;:::;; Rated Load Each output Total of all outputs Rated Current Current Range Each output Total of all outputs 10VDC < V'N < 18VDC Line Regulation Load Regulation Ripple Voltage 0> IlOAD ±15 ±16.5 ±16 ±14.25 ±25 200 0 0 SYNCHRONIZATION'" fSYNC Range VSYNC Range Oscillator Output Fanout VSYNC, max VSYNC Duty Cycle 0 Rated Load VSYNc > 6.4Vp-p 400kHz < fsyNc < 700kHz Max deviation from ±100 400 6.4 -VIN 5 TEMPERATURE Specification Operating Storage VDC VDC VDC rnA rnA rnA rnA mVlmV mVimA mV, pk mV, pk ±18 ±15.75 ±40 500 ILoAD;:::;; ILoAD ;:::;; 3 1.16 12.5 ±10 > 25mA 50 -25 -40 -55 PWR 1017 X Device Family TeT PWR indicates DCIDC converter Model Number--------' Reliability Screening _ _ _ _ _ _....J No designator indicates standard manufacturing process IG indicates Level I screeningburn-in only IT indicates Level II screeningstabilization bake, temperature cycling, and burn-in VDC GO pF /lA 1000 Capacitance Leakage Current 350 ORDERING INFORMATION 700 36 2 50 60 kHz V, p-p Synch Inputs V +85 +100 +125 "C "C "C Control Circuitry Block Diagram % NOTE: (1) Other voltages ava,lable on request. (2) Operating frequency (,n sync mode) = fSYNcl2. Osc,lIator frequency (pin 4, free running)::;: 2 (1 operation). Oscillator frequency (pin 4, sync mode):;:: fsyNc. (3) Ratings apply input-to-output and are typical channel-to-channel NOTE: Care should be taken when the synchronization input pin is not used, in order to avoid the possibility 01 noise pick-up and false PLL locking. This could·destroy the unit and/or any other units that are coupled to its synchronization output (pin 4). This protection may be accomplished by either tying the synchronization pin to -VIN, or clipping pin 1 off flush with the module surface. Tying pin 1 to -VIN is preferred. TYPICAL PERFORMANCE CURVES OUTPUT VOLTAGE VS LOAD CURRENT INPUT VOLTAGE VS OUTPUT VOLTAGE TA=+25"C TA = +25"C, V,N = 15VDC; each output loaded to indicated value. TA = +25"C, V'N = 15V; each output loaded to indicated value. 251 6' c INPUT CURRENT VS OUTPUT CURRENT 17 450 "- 20' <:. "'" S 15 ~ :; ~ "'"'- 1 350 f"'... '[ .5 150 0 5 13 10 12 14 16 Input Voltage (VDC) 56 ~ 250 o" 18 o 10 50 20 30 40 Load Current (rnA) Burr-Brown Power Sources Handbook, Vol. 1 V o V 10 / V 20 30 Load Current (rnA) 40 PWRI017 TYPICAL PERFORMANCE CURVES (CO NT) OUTPUT-TO-OUTPUT INTERACTION TAo:;;:: +25°C, V1N :;;:: 15V. free running. three outputs unloaded. INPUT CURRENT VS INPUT VOLTAGE T. = +25°C. I, = ±25mA 320 ;: ~ 280 " () :; a. E 260 / /' 18 V ,/ L C 0 h r-~ n n a a (3 ~ 17 f - - .; ,; 0> S 16 .... d ~ e CHANNEL-TO-CHANNEL INTERACTION T" :;;:: +25°C. V1N :;;:: 15VDC. free running. Ihree oulpuls loaded 10 ±15mA 17 ~ I, ~ 1,= V, I lSmA .; - ;g :; a. :; 15 ,; ~15t---11---11--~~__~ ;g :; 514~-~1--~1--~--~ o o 13~0----~25-----5~0----~75----..Il00 14 240 10 14 16 12 Inpul Vollage (VDC) 18 25 50 75 Load Currenl. I, (mA) VS OUTPUT VOLTAGE AND INPUT CURRENT 100 Load Currenl. I, (mA) TEMPERATURE CHARACTERISTICS I"NC OUTPUT POWER DERATING VIN :;;:: +15V I ILOAD:;;:: ±25mA. free running. +250 . -70t--"""'1r---+-9 6 0 INPUT CURRENT VB OUTPUT CURRENT V,N = 15VDC 180 15 0" c 11 100 ±30 ±eo ±90 ±120. 6 V,N (VDC) iNPUT CURRENT VB INPUT VOLTAGE ILOAD = ±50mA EFFICIENCY VB POWER OUT V'N= 15VDC 240 80 180 70 « g 120 / .! 80 50 0 ±30 ±60 leOAD (mA) ±90 ±12O 6 9 12 15 40 18 ~ 3 EFFICIENCY VB INPUT VOLTAGE ILOAD = ±50mA 240 180 8 ~ 12~---+----~----~--~ 80 ~ 70 r----Ioo. !""""'o!oo ..... ~ ~ 80 0:: .!!! 120 J 4 POUT(W) INPUT CURRENT VB AMBIENT TEMPERATURE V,N = 15VDC; ILOAD = ±50mA 18r----.----,-----r---~ ~ o V,N(VDC) OUTPUT VOLTAGE VB AMBIENT TEMPERATURE V,N = 15VDC; ILOAD = ±50mA 15 9 ILOAD (rnA) T.('C) 80 OUTPUT VOLTAGE vs INPUT VOLTAGE leO'D= ±50mA u ffi 9r----+----+---~--~ 60 6-40'=-----5-=----+-J30L---+~65~--+:-:-:'100 T.('C) 68 0 -40 50 40 -5 +30 +65 +100 T. ('C) Burr-Brown Power Sources Handbook, Vol. 1 6 9 12 V,N (VDC) 15 18 PWR510X BURR-BROWN® PWR5104 PWR5105 IElElI 9W Rated Output Power REGULATED DC-TO-DC CONVERTER FEATURES • • • • • • • • LOW COST LOW NOISE LINEAR OUTPUT REGULATION WIDE OPERATING TEMPERATURE RANGE: -40°C TO +100°C ±12VDC AND ±15VDC OUTPUTS INPUT AND OUTPUT FILTERING SIX-SIDED SHIELDING BARRIER LEAKAGE CURRENT 100% TESTED AT 240VAC DESCRIPTION The PWR5104 and PWR5105 offer respectively ±12VDC and ±15VDC ouputs of regulated 9W power driven from your +SV system buss. These units are designed for use in such diverse applications as process control, telecommunications, portable equipment, medical systems, airborne and shipboard electronic circuits, and automatic test equipment. The PWRS104 and PWR510S offer a low cost alternative to the models currently in the market. In addition these models utilize high frequency switch ing in order to maintain a low EMI and RFI environment. Both models incorporate input and output filtering along with six-sided shielding to keep unwanted noise from your circuit. Surface-mounted devices and manufacturing processes are used in the PWR5104 and PWR5105 to give you a device which is more environmentally rugged than most DC-to-DC converters. These manufacturing and design technologies also give superior isolation voltage. ORDERING INFORMATION CONNECTION DIAGRAM T PWR 510X/G Device Family 7"" PWR indicates DC/DC converter. Model N u m b e r - - - - - - - - - - . J Selected from table of Electrical Characteristics -V'NQ +V'NQ) Top View Reliability Screening - - - - - - - - - - ' No designator indicates standard manufacturing processing /G indicates Levell screening-burn-in only IT indicates Level II screening-stabilization bake, temperature cycling, and burn-in Inlernational Airport Induslrlal Park· P.O. Box 11400· Tucson. Arizona 85734 . Tel. (602) 746·1111 . Twx: 910·952·11 II . Cable: BBRCORp· Telex: 66·6491 PDS-713A Burr-Brown Power Sources Handbook, Vol.] 69 PWRSIOX SPECIFICATIONS ELECTRICAL Specifications typical at TA = +25°C. nominal input voltage and rated output current unless otherwise noted. MECHANICAL PWR510415105 PARAMETER INPUT Nominal Voltage Voltage Range'" Input Current Input Current Ripple Current CONDITIONS MIN TVP MAX 5.00 4.75 5.25 60 No load Rated load At rated load 2400 5 OUTPUT PWR5104 Rated Voltage PWR5105 Rated Voltage Accuracy Voltage Balance ±12 ±15 ±o.5 ±0.3 2570 ±1.0 UNITS ISOLATION Rated Voltage Resistance Capacitance Leakage Current -25'C to +85'C ±o.Ol ±375 ±300 BW ~ DC to 10MHz 6 70 35 0.02 0.04 75 7SO 10 50 240Vrms, 60Hz 15 GENERAL Switching Frequency VDC VDC % % %l'C mA mA mV,p-p % % % VDC GO pF pA,rms kHz SO T :ei ~ ci ~ tl §~ ~--:=.,..-,.....,.,~r Top View -25 -40 -55 +85 +100 +125 'C 'C 'C "A" Package Option j I : : : : : : : ; : : :J; +tH : t i :::::::: ~-: ~ !! ~ ·~.i- : ; i : : : : : : :+~~!: r : : : • I •t I • • • t ••• '!' ~ • • +VIN' 1 + • t • 1 • • • • ... ... f • t ... .. ~ .. COM." ..... .. ~ I . . . . . . -VIN-" ......... ~ ... .. .. If .... f .. ......... f···· ......... . .........·-Vour.' r·····• . ·· • TEMPERATURE Specification Operation Storage I 2.000 ± O . 0 1 5 . (SO.80 ±0.38)---, VDC VDC mA mA mA,p-p Temperature Coefficient PWR5104 Rated Current PWR5105 Rated Current Ripple and Noise Line Regualtion Load Regulation Elliciency I r--- •••••• + • t •• : : : : :~ : ! : : : : : : :! : : : • • • • • ,. • • • • t · • • • t • • • ::::; !";;::!!:-::!::; Bottom Vlew-"An Peckage Option NOTE: (1) Other voltage rangas available. Contact factory. ABSOLUTE MAXIMUM RATINGS L....--ru=-T,----...U~ O'410M (10.41) Input Voltage""""""".""""""" 110% of nominal Output Short-Circuit Duration , ... ".,""'" 15 seconds Internal Power Dissipation "."".""""""".,,. 4.0W Lead Temperature (soldering, 10 seconds)..... +300'C Junction Temperature ........... " ..... " ......... +150'C Package Thermal Resistance, Junction-to-Ambient, 9". """""""""",,. 15'CIW L Q040 ±o.OO3 ax 0.170 Min (4.32) (1.02 ±o.OB) Side View-"A" Package Option NOTES: All dimensions are In inchas (millimeters) GRID: 0.100 inchas (2.54 millimeters) MATERIAL: Units are encapsulated In a low thermal rasistance molding compound which has excellent chemicel resistance, wide operating temperature range, and good electrical propertlas under high humidity environments. Lead material Is bross with a hot-solder-dlpped surface to allow ease of solderability. 70 Burr-Brown Power Sources Handbook, Vol. 1 PWR510X TYPICAL PERFORMANCE CURVES EFFICIENCY VS LOAD (at Nominal Input Voltage) EFFICIENCY VS INPUT VOLTAGE (at Full Power Out) 100 80 90 70 r--- r--- 80 ~ ~ "" ffi 70 ·8 v 60 ~ ~ ~ ~ 20 iii ~~ ·8 ~ 10 20 10 o +4.50 +4.75 +5.00 +5.25 0 +5.50 3 6 9 12 Power Out (W) Input Voltage (V) INPUT CURRENT VS TEMPERATURE OUTPUT POWER DERATING 10.0 I +85'C 7.5 ~ Ii; II 0 Q. \ 5.0 ~ \ '5 Co '5 0 2.5 0 3 ~ ;:: +25 +50 Temperature (OC) +75 \ +100 " .... "' ~ U "Co .!; 0 -50 -25 0 +25 +50 +75 +100 Temperalure ('C) AI Nominal V'N (5V) Burr-Brown Power Sources Handbook, Vol. 1 71 PWR53XX Series (Single Output) BURR-BROW~ PWR53XX SERIES SINGLE OUTPUT IElElI AVAILABLE 4TH QTR 'SS NEW ADVANCE INFORMATION SUBJECT TO CHANGE 15 Watt, 2:1 Input WIDE RANGE DC/DC CONVERTER FEATURES APPLICATIONS • 2:1 INPUT VOLTAGE RANGE • TELECOMMUNICAnONS EQUIPMENT • REMOTE ON/OFF • SHORT-CIRCUIT PROTECTION • BATTERY POWERED SYSTEMS • SIX-SIDED SHIELDING • AIRBORNE AND SHIPBOARD ELECTRONICS • OVER-VOLTAGE PROTECTION • PORTABLE INSTRUMENTATION • PI INPUT AND OUTPUT Fli..TERING DESCRIPTION The PWR53XX Series offers a large selection of regulated 15W DC/DC converter with a wide 2:1 input voltage range. These products are loaded with features such as short-circuit protection, six-sided shielding, remote ON/OFF, and over-voltage protection. A combination of high-efficiency, remote ON/OFF, and wide input range makes the PWR53XX series ideal for battery powered systems. Other well-suited applications included telecoinmunications equiprilent, portable instrumentation, and airborne and shipboard electronics. The PWR53XX Series is also available in dual and triple outputs to suit almost every requirement. Input ranges of 9-18VDC, 18-36VDC, and 36-72VDC give the designer great flexibility in system powering. Using PWM regulation allows for efficiencies of 75% to 85%, which along with the remote ON/OFF function helps conserve battery power. Six-sided shielding suppresses electromagnetic radiation, which could disturb sensitive analog measurements or interfere with system timing signals. Internal PI filters on both input and output lines minimizes the effects of switching noise on the source and loads. All units utilize surface mount technology for ruggedness and long-term reliability. Conservative design rules were followed, yielding low component stress levels and a high MTIF. These units are designed and built with the same commi~i1t to excellence as our high grade medical power products. Int8l'nationalAlrportlnciustrlalPark • MalllngAddrets:POBolll141JO • TUcIon,AZ85734 ' S1rettAdclress:6730 S. TUcson Blvd. ' Tucsan,AZ 85706 Tel: (602) 74601111 Twx: 8100852-1111 cabll: BBRCORP Tellx: 66-6491 FAX: (602) 118&-1510 PD8·873 72 Burr-Brown Power Sources Handbook, Vol. 1 PWR53XX Series (Single Output) SPECIFICATIONS ELECTRICAL MECHANICAL At T. = +2S'C. Rated Input Voltage. Rated Output Current unless otherwise noted. PARAMETER CONDITIONS INPUT Ranges MIN TYP 18 36 72 9 18 36 ISOLAnON Rated 'Voltage Resistance MAX SOO Overvoltage Protection REGULAnON Une Load VDC VDC VDC VDC Gn 10 OUTPUT Rated Voltages Rated Currents Voltage Accuracy Temperatune Coefficient Ripple and Noise Response Time UNITS See Below See Below BW= OCto 10MHz To within ±1.0% 25% step change in load SVCUT Models 12Vcur Modeis lSV"" Models 75 SOO VDC mA % %I"C mVp·p lIS 6.8 15 18 VDC VDC VDC Lowlineto Highllne Full load 10 1/4 Load ±O.2 ±1.0 ±1.0 ±O.02 GENERAL Efficiency Switching Frequency 7S 100 (Top View) .. ~ L=..1.=:...1 -.,-.", ~ Marked with specific model number ordered. PWR53XX USA (Bottom View) 7 • 02 1.0" 6 0 S • 4 • 8 % % 3 • 2.S00· (63.50) (Side View) % kHz 0.700"g (17.78) 0.170· U (4.32) I THERMAL Specification Operating Storage I U ./!0.04" Dla (1.02) Min REMOTE ON/OFF logic Compatibility ...................................... CMOS or Open Collector TIL ON .................................................................. +5.0VDC or Open Circuit Eo OFF .........................................................................................+O.4VDC Shutdown Idle Curnent ....................................................................... 18mA Control Common ..................................................................................-V~ e. ABSOLUTE MAXIMUM RATINGS Output Short-Circuit Duration ................................................... Continuous Lead Temperature (soldering. 10 sec) ........................................... +300·C NOTE: All dimensions ane in Inches (millimeters). MATERIAL: Units are encapsulated In a low thermal neslstance molding compound that has excellent chemical neslstance. wide operating temperature range. and good electrical properties under high humidity environments. The shell Is a non-conductive black dlallylphthalate which allows for sixsided non·conductivity. MODEL NUMBERS MODEL PWRS300 PWRS301 PWRS302 PWRS303 PWRS304 PWRS30S PWRS306 PWRS307 PWRS308 V" 9-18VDC 9-18VDC 9-18VDC 18-36VDC 18-36VDC 18-36VDC 36-72VDC 36-72VDC 36-72VDC V"", SVDC 12VDC lSVDC SVDC 12VDC lSVDC 5VDC 12VDC lSVDC I"", 3000mA 1250mA 1000mA 3000mA 1250mA 1000mA 3000mA 12S0mA 1000mA PIN CONNECTIONS SINGLES PIN 1 2 3 4 5 6 7 8 Burr-Brown Power Sources Handbook. Vol.} FUNcnON +V" -Vw No Pin No Pin No Pin +Voor -Voor Remote On/Off 73 PWR53XX Series (Dual Output) BURR-BROWN® PWR53XX SERIES DUAL OUTPUT 11E5I1E5I1 AVAILABLE 4TH QTR 'SS ADVANCE INFORMATION SUBJECT TO CHANGE 15 WaJt, 2:1 Input WIDE RANGE DC/DC CONVERTER FEATURES APPLICATIONS • TELECOMMUNICATIONS EQUIPMENT • 2:1 INPUT VOLTAGE RANGE • BATTERY-POWERED SYSTEMS • REMOTE ON/OFF • SHORT-CIRCUIT PROTECTION • SIX-SIDED SHIELDING • AIRBORNE AND SHIPBOARD ELECTRONICS • OVER-VOLTAGE PROTECTION • PORTABLE INSTRUMENTATION • PI INPUT AND OUTPUT FILTERING DESCRIPTION The PWR53XX Series offers a large selectiori of regulated 15W DC/DC converters with a wide 2:1 input voltage range. These pEOducts are loaded with features such as short-circuit protection, six-sided shielding, remote ON/OFF, and over-voltage protection. A combination of high-efficiency, remote ON/OFF, and wide input range makes the PWR53XX series ideal for battery powered systems. Other well-suited applications include telecommunications equipment, portable instrumentation, and airborne and shipboard electronics. The PWR53XX Series is also available in single and triple outputs to suit almost every requirement. Input ranges of 9-18VDC, 18-36VDC, and 36-72VDC give the designer great flexibility in system powering. Using PWM regulation allows for efficiencies of 75% to 85%, which along with the remote ON/OFF function helps conserve battery power. Six-sided shielding suppresses electromagnetic radiation, that could disturb sensitive analog measurements or interfere with system timing signals. Internal PI fIlters on both input and output lines minimizes the effects of switching noise on the source and loads. All units utilize surface mount technology for ruggedness and long-term reliability. Conservative design rules were followed, yielding low component stress levels and a high MTIF. These units are designed and built with the same commitment to excellence as our high-grade medical power products. international Airport lndus1rlal Park • Mailing Address: PO Box 11400 • Tucson, AZ 85734 Tel: (602) 746-1111 ' Twx: 91fl.952·1111 ' cable: BBRCORP • Street Address: 6730 S. TUcaon Blvd. • Tucson, AZ 85706 Telex: 66-6491 ' FAX: (602) 1189-1510 PDS·886 74 Burr-Brown Power Sources Handbook, Vol. 1 PWR53XX Series (Dual Output) SPECIFICATIONS ELECTRICAL MECHANICAL At TA • +25'C, Rated Input Voltage, Rated Oulput 'Current unless otherwise noted. PARAMETER CONDITIONS INPUT Ranges MIN TYP 9 18 36 ISOLATION Rated Voltage Resistance MAX 18 36 72 500 VDC VDC VDC VDC GO 10 OUTPUT Rated Voltages Rated Currents Voltage Accuracy Temperature Coefficient Ripple and Noise Response Time UNllS SeeBelow See Below BW = DC to 10MHz To within :t1.0% 25% step change In load 75 SOO VDC mA % o/oI'C mVp·p lIS Lowline to Highllne Full load to 1/4 Load ±O.2 :tl.0 % % :tl.0 ±O.Q1 REGULATION Une Load GENERAL Elliciency Switching Frequency 80 100 (Top View) Marked with specific model number ordered. % kHz THERMAL (Side View) Specification Operating Storage I O.700"g (17.78) n--------"r' 0.170" U U (4.32) ~ 0.04" Dla Min (1.02) REMOTE ON/OFF Logic Compatibility ...................................... CMOS or Open Collector TIl. e., ON .................................................................. +5.0VDC or Open Circuit e., OFF .........................................................................................+D.4VDC" Shutdown Idle Current ....................................................................... 18mA Control Common ..................................................................................-V.. ABSOLUTE MAXIMUM RATINGS Output Short-Circuit Duration ................................................... Continuous Lead Temperature (soldering, 10 sec) ........................................... +300"C NOTE: All dimensions are In inches (millimeters). MATERIAL: Units are encapsulated In a low thennai resistance molding compound that has excellent chemical resistance, wide operating temperature range. and good electrical properties under high humidity environments. The shell is a non-conductive black dlallylphthalate that allows for s"'-slded non-conductivity. MODEL NUMBERS MODEL PWR5309 PWR5310 PWR5311 PWR5312 PWR5313 PWR5314 PWR5315 PWR5316 PWR5317 V.. V.., lOUT 9-18VDC 9-18VDC 9-18VDC 18-36VDC 18-36VDC 18-36VDC 36-72VDC 36-72VDC 36-72VDC :t5VDC :t12VDC :tl5VDC :t5VDC :t12VDC :t15VDC :t5VDC :t12VDC :t15VDC 1500mA 625mA SOOmA 1500mA 625mA SOOmA 1500mA 625mA 500mA PIN CONNECTIONS DUALS PIN 1 2 3 4 5 6 7 8 Burr-Brown Power Sources Handbook. Vol. 1 FUNCTION +V" -V" +V"'" Common -V"", No Pin No Pin Remote On/OIl 75 PWR53XX Series (Triple Output) BURR-BROWN® PWR53XX SERIES TRIPLE OUTPUT 11:511:511 AVAILABLE 1ST QTR '89 ADVANCE INFORMATION SUBJECT TO CHANGE 15 Watt,. 2:1 Input WIDE RANGE DC/DC CONVERTER FEATURES APPLICATIONS • TELECOMMUNICATIONS EQUIPMENT • 2:1 INPUT VOLTAGE RANGE • BATTERY-POWERED SYSTEMS • REMOTE ON/OFF • SHORT-CIRCUIT PROTECTION • SIX-SIDED SHIELDING • AIRBORNE AND SHIPBOARD ELECTRONICS • OVER-VOLTAGE PROTECTION • PORTABLE INSTRUMENTATION • PI INPUT AND OUTPUT FILTERING DESCRIPTION The PWR53XX Series offers a large selection of regulated 15W DC/DC converters with a .wide 2:1 input voltage range. These products are loaded with features such as short-circuit protection, six-sided shielding, remote ON/OFF, and over-voltage protection. A combination of high-efficiency, remote ON/OFF, and wide input range makes the PWR53XX series ideal for battery powered systems. Other well-suited applications include telecommunications equipment, portable instrumentation, and airborne and shipboard electronics. The PWR53XX Series is also available in single and dual outputs to suit almost every requirement. Input ranges of 9-l8VDC, 18-36VDC, and 36-72VDC give the designer great flexibility in system powering. Using PWM regulation allows for efficiencies of 75% to 85%, which along with the remote ON/OFF function helps conserve battery power. Six-sided shielding suppresses electromagnetic radiation, that could disturb sensitive analog measurements or interfere with system timing signals. Internal PI filters on both input and output lines minimizes the effects of switching noise on the source and loads. All units utilize surface mount technology for ruggedness and long-term reliability. Conservative design rules were followed, yielding low component stress levels and a high MTIF. These units are designed and built with the same commitment to excellence as our high-grade medical power products. InternatlonalAlrpo~lndustrlalPark • Mailing Addrus: PO Box 11400 • Tucson,AZBS734 • Streat Address: 6730 S. TUcson Blvd•• TUcson,AZ 85706 Tel: (602) 746-1111 • Twx: 91D-952·1111 • CabJe:BBRCORP TeJex:66-6491. FAX: (602) 889·1510 PDS·887 76 Burr-Brown Power Sources Handbook, Vol.} PWR53XX Series (Triple Output) SPECIFICATIONS ELECTRICAL MECHANICAL At T. = +25'C, Rated Input Voltage, Rated Output Current unless otherwise noted. PARAMETER CONDITIONS TYP MIN INPUT Ranges 18 36 72 18 36 ISOLATION Rated Voltage Resistance MAX Gil 10 See Below See Below 5VDC Outputs 12 & 15VDC Outputs Temperature Coefficient Ripple and NoIse REGULATION Une Load VDC VDC VDC VDC 500 OUTPUT Rated Voltages Rated Currents Voltage Accuracy UNITS ±2 ±3 ±O.04 75 BW= OCto 10MHz (Top View) Marked with specific model number ordered. VDC rnA % % %I'C mVp·p (Bottom View) 7 • • 2 Lowtlne to Highline Full load to 1/4 Load ±1.0 ±S GENERAL Efficiency Switching Frequency 80 100 % % 1.0" S • % kHz THERMAL (Side View) Specllication Operating Storage I1TU-------,Urr-'I 0.700"g (17.78) 0.170" J! 0.04- Dla (4.32) REMOTE ON/OFF Min logic Compatibility ...................................... CMOS or Open Collector TTL Eo ON .................................................................. +S.OVDC or Open Circuit Eo OFF .........................................................................................+0.4VDC Shutdown Idle Current ....................................................................... 18mA Control Common ..................................................................................-V'N ABSOLUTE MAXIMUM RATINGS Output Short,Circuit Duration ................................................... Continuous Lead Temperature (soldering, 10 sec) ........................................... +300'C (1.02) NOTE: All dimensions are in inches (millimeters). MATERIAL: Units ane encapsulated In a low thermal resistance molding compound that has excellent chemical resistance. wide operating temperature range, and good electrical properties under high humidity environments. The shell Is a non·conductlve black diallylphthalate that allows for six-sided non-conductivity. MODEL NUMBERS MODEL PWR5318 PWR5319 PWR5320 PWR5321 PWRS322 PWRS323 PWR5324 PWR5325 PWRS326 VIN Vo", I.., 9-18VDC 9·18VDC 9-18VDC 18-36VDC 18-36VDC 18-36VDC 36-72VDC 36-72VDC 36-72VDC 5I±12VDC 5I±ISVDC 5/121-5VDC 5I±12VDC 5I±ISVDC 5I121-5VDC SI±12VDC SI±ISVDC 5I121-5VDC IS001±310mA IS001±250mA IS001310/-500mA 1SOO/±31OmA IS001±250mA IS001310/-500mA IS00/±310mA IS00/±250mA IS001310/-500mA PIN CONNECTIONS TRIPLE PIN FUNCTION 1 2 3 +V" 4 S 6 7 8 Burr-Brown Power Sources Handbook, Vol_ 1 -VIN +Voor Common -Voor +5VDCOut No Pin Remote On/Off 77 PWR59XX Series BURR-BROWW PWR59XX 1&:1&:11 AVAILABLE 4TH QTR 'SS NEW ADVANCE INFORMATION SUBJECT TO CHANGE 24-Pin DIP, REGULATED DC/DC CONVERTER FEATURES APPLICATIONS • 24-PIN DIP PACKAGE • FULLY REGULATED OUTPUTS • INTERNAL. INPUT AND OUTPUT FILTERING • HIGH-DENSITY PC BOARDS • COMPUTER PERIPHERALS • LAN POWER • PORTABLE EQUIPMENT • 20mVp-p RIPPLE AND NOISE WITH NO EXTERNAL COMPONENTS • MTTF GREATER THAN 2 MILLION HOURS AT+25°C • SHORT-CIRCUIT PROTECTION • BUILT-IN STANDOFFS DESCRIPTION The PWR59XX Series offers a broad line of low-cost, high-performance. regulated. single and dual outputs DC/DC converters in a 24-pin DIP package. These miniature converters offer better performance in industry-standard package and pin-out at lower cost. The PWR59XX Series is internally filtered to give an output noise and ripple specification of 20mVp-p. No external parts are necessary to obtain this performance. Surface mounted components and void free. hard-cast epoxy allow for superior reliability. excellent thermal dissipation. and an extended tempemture range of +85°C at no extra cost. The calculated MTrF (per MIL-HDBK-2l7 Rev. E. circuit stress-analysis method. ground benign) is 2.725 million hours for the PWR5905 at +25°C. The PWR59XX Series is ideal for use on high-density PC boards where isolated, regulated. low ripple power is needed. An input PI filter is standard on all models, eliminating the need for external filtering, which uses precious board space. The standoffs allow for PC board cleaning. helping preserve isolation. They also allow for visual inspection of solder joints from above. The 9VDC output units can supply power to operate LAN circuits in a standard package. The isolation and regulation make the PWR59XX well suited for this application as well as digital-to-analog and analog-todigital (DAC and ADC) conversion circuits. The shortcircuit protection gives safety to the unit for prototyping and production solder-bridges. International Airport Industrial Park • Mailing Address: PO Box 11400 • Tucson. AZ· 85734 • Street Address: 6730 S. Tucson Blvd. • Tucson, AZ 85706 Tel: (602) 746-1111 Twx: 910.95201111 Cabl.: BBRCORP Tll8x:66-6491 FAX: (602) 889-1510 PDS·879 78 Burr-Brown Power Sources Handbook. Vol. 1 PWR59XX Series SPECIFICATIONS (Top View) ELECTRICAL Specifications at T, = +25'C, Rated Input Voltage, Rated Output Current unless otherwise noted. PARAMETER CONomONS MIN TYP MAX o~ UNITS ] PWR59XX INPUT Ranges 4.5 10.8 21.6 43.2 Ripple Current V1N= Nominal ISOLATION Rated Vollage Resistance 5 12 24 48 50 VDC VDC VDC VDC mAp·p 5.5 13.2 26.4 52.6 500 OUTPUT Rated Voltages Rated Currents Vollage Accuracy Ripple and Noise REGULATION Line Load See Below See Below 5VDC Oulpuls BW =DC 10 10MHz No External Parts Lowline to Hlghllne 1/4 Load to Full Load GENERAL Switching Frequency USA 1.250' (31.75) VDC GO 10 ±3 VDC mA % 20 mVp.p ±0.3 0.4 % % 100 kHz .600' (20.32) (Bottom View) 1 23 101112 .. o 0 0 to .400' (10.16) .600' (15.24) . o 131415 242322 g '~I";" THERMAL (1Q.42) '-'<:rrr-n-----n-rr<:7 PARAMETER CONOmONS MIN Specification Operating Storage TYP -25 -40 -55 MAX UNITS +85 +100 +150 'C 'C 'C .170' (4.32) Min ..J ""1 1.. .. 100" 1(2.54) .020"--11.. (.51) I I ABSOLUTE MAXIMUM RATINGS NOTE: All dimensions are In Inches (millimeters). Oulput Short·Circuit Duration ................................................... Continuous Lead Temperature (soldering, 10 sec) ........................................... +300'C MATERIAL: Unlls are encapsulated In a low·thermal·reslstance molding compound that has excellent chemical reslslance, wide operating temperature range, and good electrical properties under high humidity environmenls. The shell Is a non·conductive black dlallylphthalate that allows for six-sided non-conductivity. MODEL NUMBERS Duals MODEL PWR5900 PWR5901 PWR5902 PWR5903 PWR5904 PWR5905 PWR5906 PWR5907 PWR5908 PWR5909 PWR5910 PWR5911 PWR5912 PWR5913 Vw Vo", lOUT 5VDC 5VDC 5VDC 5VDC 5VDC 5VDC 5VDC 12VDC 12VDC 12VDC 12VDC 12VDC 12VDC 12VDC 5VDC 9VDC 12VDC 15VDC ±5VDC ±12VDC ±15VDC 5VDC 9VDC 12VDC 15VDC ±5VDC ±12VDC ±15VOC 200mA lllmA 83mA 66rnA ±200mA ±83mA ±66mA 200mA lllmA 83mA 66mA ±200mA ±83mA ±66mA MODEL PWR5914 PWR5915 PWR5916 PWR5917 PWR5916 PWR5919 PWR5920 PWR5921 PWR5922 PWR5923 PWR5924 PWR5925 PWR5926 PWR5927 V" VOUT lOUT 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 24VDC 48VDC 48VDC 48VDC 48VDC 48VDC' 46VDC 48VDC 5VDC 9VDC 12VDC 15VDC ±5VDC ±12VDC ±15VDC 5VDC 9VDC 12VDC 15VDC ±5VDC ±12VDC ±15VDC 200mA lllmA 63mA 66mA ±200mA ±63mA ±66mA 200mA lllmA 83mA 66mA ±200mA ±63mA ±66mA PIN CONNECTIONS Singles Duals PIN FUNCTION FUNCTION 1 2 3 +VIN NC NC +VIN -Vwr Common 10 11 12 -VOJr +VOUT -VaIr Common +Vwr 13 f4 15 -Vw +VOUT -Vour 22 23 24 NC NC +Vw Burr-Brown Power Sources Handbook, Vol. 1 -V~ -V~ +Vw Common Common -Vour +V~ 79 PWR62XX Series . 8URR-8ROWN® PWR62XX SERIES IElElI -S.2VDC Output, ECl Power Supply S.2W REGULATED DC/DC CONVERTER FEATURES . APPLICATIONS • -5.2 VDC OUTPUT • liNEAR OUTPUT REGULATION • WIDE OPERATING TEMPERATURE RANGE: -40°C to +100°C • ECl lOGIC SUPPLY • HIGH-SPEED ADC • COMPUTERS • INPUT AND OUTPUT FilTERING • SIX-SIDED SHIELDING • 1000mA OUTPUT CURRENT .5,12,15,24,28 & 48VDC INPUT VOLTAGES • ISOLATED DESCRIPTION The PWR62XX Series offers a selection of regulated 5.2W DCIDC converters for use in power ECL systems. The -5.2VDC output and various input voltages are fully isolated, allowing tIie designer flexibility in grounding and polarity configurations. This series is the only one currently offered designed to give the -5.2VDC for ECL logic with no external trimming components. This reduces spare, labor. and costs in the end product. The PWR62XX Series has a low 15mVp-p typical output ripple and noise specification. No external parts are neccessary to obtain this performance. Low noise insures system integrity and solves problems before they occur. The absence of extra external filtering components further reduces .total costs. Surface-mounted devices and manufacturing processes are used in the PWR62XX to give the user a device more environmentally rugged than most converters. Void-free. hard-cast epoxy allows for excellent thermal dissipation and superior reliability. All models incorporate input and output filtering along with sixsided shielding to keep unwanted noise from your sensitive circuitry. Internallonal Airport Induwlal Park • MalUng Address: PO Box 11400 • TUcaan. AZ 85734 • Street Add....: &730 S.. TUcIan Blvd. • TuCICIII. AZ 857IJ6 T81:(602) 746-1111 • Twx: 91D-952-1111 • ClbIa:BBRCORP TII8I:66-6491' FAX: 602)888-1510 PDS·891 80 Burr-Brown Power Sources Handbook, Vol. 1 PWR62XX Series SPECIFICATIONS ELECTRICAL CHARACTERISTICS SpeciDcations at T. = +25'C, Rated Input Voltage, Rated Output Current unless otherwise speciDed. PARAMEITER CONDITIONS MIN TYP MAX UNITS PWR6200 PWR6201 PWR6202· PWR6203 PWR6204 PWR6205 4.65 11.0 13.9 21.0 25.0 5.0 12.0 15.0 24.0 28.0 48.0 10 6.0 15.0 17.0 27.0 31.0 53.0 VOC VDC VDC VDC VDC VDC mAp-p INPUT Voltage 44.5 Reflected Ripple Current ISOLAll0N Rated Voltage Resistance Capacitance Leakage Current OUTPUT Rated Voltage Voltage Accuracy Temperature Coefficient Rated Current Rated Power Ripple and Noise REGULAll0N Une Load 500 10 150 V•• =240VAC, 60Hz 25 VDC Gn pF pAnns BW =DC to 10MHz ±0.01 1000 5.2 15 VDC 0/0 %l"C mA W mVp-p High Une to Low Une Full Load to No Load ±0.04 0.06 0/0 0/0 65 60 1.0 x 10' 0/0 kHz hours -5.2 ±1 MECHANICAL (Top View) 1 j I.-- 2.000 ± 0.015 ---J (50.80 ± 0.38) (Bottom View) +V" v" GENERAL Efficiency Switching Frequency MTTF'" ORDERING INFORMATION Device Family _ _ _ _ _ _ _ _ _ (Side View) -'J§Z~ ~ U L---:-rr:----rr f PWR Indicates DClDC converter Model Number - - - - - - - - - - - - - - - ' . 0.040 ±o.o03 0'410Max (10.41) 0.170 Min (4.32) (1.02±o.o8) Reliability Screening - - - - - - - - - - - - - - ' No designator Indicates standard manufacturing process. IG Indicates Levell screening-burn-In on/y. fT Indicates Level II screenlng-stabllizaUon bake, temperature NOTES: 1) All dimensions are In Inches (millimeters). cycling, and burn-In. GRID: 0.100 Inches (2.54 millimeters) THERMAL CHARACTERISTICS PARAMETER MIN Speclficallons -,25 Operating -40 Storage -55 Package Thennal Resistance (Junction-ta-Amblent) TYP 15 MAX +85 +100 +125 UNITS 'c 'C 'C 'C/W MATERIAL: Units are encapsulated In a low thennal resistance molding compound that has excellent chemical resistance, wide operating temperature range, and good eledrlcal properties under high humidity environments. ABSOLUTE MAXIMUM RATINGS Inpul Voltage .......................................................................................... 6V Qulput Short-Circuit Duration ••.••••••.•••.••..•••....•••••.••••••.••••••••.•••••.••••.• 15 min Internal Power Dissipation ................................................................. 4.0W Lead Temperature (Soldering, 1Osee) ............................................ +300'C Junction Temperature ..................................................................... +150'C Burr-Brown Power Sources Handbook, Vol, 1 81 PWS72S/726 BURR-BROWN® PWS725 PWS726 113131 Isolated, Unregulated DC/DC CONVERTERS FEATURES • ISOLATED ±7 TO ±IBVDC OUTPUT FROM SINGLE 7 TO lBVDC SUPPLY • ±15mA OUTPUT AT RATED VOLTAGE ACCURACY • HIGH ISOLATION VOLTAGE PWS725: 150DVrms PWS726: 3500Vrms • LOW LEAKAGE CAPACITANCE: 9pF • LOW LEAKAGE CURRENT: 2pA. max. at 240VAC 50/60Hz • HIGH RELIABILITY DESIGN • AVAILABLE WITH OUTPUT SYNCHRONIZATION SIGNAL FOR USE WITH IS0120 AND IS0121 • • • • PROTECTED AGAINST OUTPUT FAULTS COMPACT LOW COST EASY TO APPLY-FEW EXTERNAL PARTS APPLICATIONS • • • • MEDICAL EQUIPMENT INDUSTRIAL PROCESS EQUIPMENT TEST EQUIPMENT DATA ACQUISITION DESCRIPTION The PWS725 and PWS726 convert a single 7 to ISVDC input to bipolar voltages of the same value as the input voltage. The converters are capable of providing ± 15mA at rated voltage accuracy and up to ±40mA without damage. (See Output Current Rating.) The PWS725 and PWS726 converters provide reliable, engineered solutions where isolated power is required in critical applications. The high isolation voltage rating is achieved through use of a speciallydesigned transformer and physical spacing. An additional high dielectric-strength, low leakage transformer coating increases the isolation rating of the PWS726. Reliability and performance are designed in. The bifilar wound, wire bonded transformer simultaneously provides lower output ripple than competing designs, and a higher performance/ cost ratio. The soft-start oscillator/driver design assures full operation of the oscillator before either MOSFET driver turns on, protects the switches, and eliminates high inrush currents during turn-on. Input current sensing protects both the converter and the load from possible thermal damage during a fault condition. Special design features make these converters especially easy to apply. The compact size allows dense circuit layout while maintaining critical isolation requirements. The Input Sync connection allows frequency synchronization of multiple converters. The Output Sync (PWS725A and PWS726A only) is available to synchronize ISOl20 and ISOl21 isolation amplifiers. The Enable input allows control over output power in instances where shutdown is desired to conserve power, such as in battery-powered equipment, or where sequencing of power turnon/turn-off is desired. Inllrnatlonal Alrporllndullrial Park. P.O. Box 11400 • Tucson. Arizona 85734 • Tel.: 16021746-1111 • Twx: 910-952·1111 • Cable: BBRCORP • Telex: 66-11491 PDS-7368 82 Burr-Brown Power Sources Handbook,. Vol. 1 PWS725/726 SPECIFICATIONS ELECTRICAL T",~· +-25°C. CL ~ 1.DpF ceramic, V'N"'" 15VDC, operating frequency:::: 800kHz, VOUT == ±1SVOC, C,N = 1.0~F ceramic. lOUT = ±15mA, unless otherwise noted. PWS7261726A PWS725/725A PARAMETERS CONDITIONS MIN TYP MAX INPUT Rated Voltage Input Voltage Range Input Current Input Current Ripple 15 18 7 10::::: ::15mA No external filtering L-C input filter, L,N = 10DpH. G,N::: lpFIII Conly, C,N = lpF 77 150 5 60 MIN TYP MAX · ·· · ·· UNITS VDC VDC rnA rnAp-p rnAp-p mAp-p ISOLATION Test Voltages Input to output. 10 seconds Input to output. 60 seconds, minimum Input to output. continuous, AC 60Hz Rated Voltage 4000 1500 8000 3500 1500 2121 Input to outpul, continuous DC Input to output Input to output, 240Vrms, 60Hz Isolation Impedance Leakage Current 10"119 1.2 2.0 OUTPUT Raled Outpul Voltage Output Current 14.25 Balanced loads Single-ended Balanced loads, ±10mA lOUT No external capacitor Lo = 10/lH. Co = I/lF (Figure 1) Lo = O/lH. Co filter only Lo = 10/lH. Co = 1.0/lF Lo = 100/lH. C filler C filter only < Load Regulation Ripple Voltage (400kHz) Output Switching Noise Output Capacitive Load Voltage Balance, V+, VSensitivity to AVIN Output Voltage Temp. Coefficient Output Sync Signal PWS725A1PWS726A only 15.00 15.0 < ±40mA 15.75 40 80 0.4 60 10 See Performance Curves 1 10 1 0.04 1.15 10 30 Square Wave, 50% duty cycle TEMPERATURE Specification Operating Storage -25 -25 -25 MECHANICAL ·· · ·· ·· +85 +85 +125 3500 4950 · ·· ·· VDC Vrms Vrms VDC OllpF /lA VDC rnA rnA %/mA rnVp-p rnVp-p · · · rnVp-p /IF /IF · V. p-p ·· ··· · % VlV rnVl·C ·C ·C ·C PIN CONFIGURATION 32 NOTE: Leads in true position within .010" (.25rnm) R at MMC at seating plane. -Yo NC NC Oulput Ground ~ 1 [2 [ 3 [ 4 Pin numbers shown for reference only. Numbers are not marked on package. 16 J. E! 32 +Vo 31 ~ NC 30 ~ Output Ground 29 PWS725 } PWS726 Do Nol Use P :~~~~~~ } Oulpul Sync ~----___ A ______~I --F NC [ 13 J~]_ +J ___l _ Input Ground ~ 14 Input Sync ~ 15 V'N [ 16 DIM A B C D F G H J K l N INCHES MIN MAX 1.580 1.620 .880 .900 .310 .370 .016 .020 .000TYP .100 BASIC .044 .009 .150 .900 .040 .056 .012 .185 .920 .060 20 ~ 19 18 ~ 17P Frequency Adjust Frequency Adjust Enable NC MILLIMETERS MIN MAX 41.15 40.13 22.35 7.87 0.41 22.86 9.40 0.51 1.02TVP 2.54 BASIC 1.12 1.42 3.81 0.30 4.70 22.86 0.23 23.37 1.02 1.52 Burr-Brown Power Sources Handbook, Vol. 1 83 PWS725 I 726 TYPICAL PERFORMANCE CURVES T... = . . . . 25°C, Vee -= ±15VDC unless otherwise noted. OUTPUT CAPACITANCE YS RIPPLE VOLTAGE LOAD REGULATION 20 100 90 VIN = +15V 18 c: 80 6. > 0 :g, l!! 60 .s ~ V,N = ±15V > :; c. 14 :; 01\ GO Q. .9- 4 :; c. :; o ~ ~ 16 l!! '0 g a: \ 10 - ±15mA O~ 0 Balanced Loads Single-ended Loads ........ ~ I:::- 12 f'. 0 ..... o O~ 0 I~ Peak-to-Peak "'" f~ DC< Capacitor Only 20MHz L-C ~ 0.1 0.2 0.3 0.4 0.5 10 FiII~r. L ~ 10rH- 0.6 0.7 0.8 0.9 o 10 20 20 40 40 80 30 60 Balanced Single Output Current (rnA) 1.0 Capacitance (PF) LINE REGULATION MAXIMUM POWER DISSIPATION 20 8 I 10 = ±15mA 6 1.4 4 f\ ~ :;; ~ 0 a. 1 :; B- 4 ;1 0 +85 8 6 I 0 +25 +50 Temperature / 77 +75 ±15 +100 14 16 18 Input Voltage (V) OUTPUT VOLTAGE DRIFT SYNC FREQUENCY VS INPUT CURRENT AND OUTPUT VOLTAGE ~ GO '" l!! '0 ~ 15 l!! > :; Q. ±30 12 10 l o ..........,,......--.---r..... o V' ~ (Oel INPUT CURRENT VS OUTPUT CURRENT ~ .L ~ 4 -25 < L 0 I I 1 140 / 2 I V 1/ :; o = +15V ±VOUT> 5' 90 ~ (') g 80 5i ~ 14 70 =. 3' o ±45 10 (rnA) VIN Temperature (Oe) CD h"'PUT (10 = ±15mA) 60 :e 400 800 1200 1600 SYNC Frequency (kHz) (Optional External Control) THEORY OF OPERATION The PWS725 and the PWS726 DC-to-DC converters consist of a free-running oscillator, control and switch driver circuitry, MOSFET switches, a transformer, a bridge rectifier, and filter capacitors together in a 32-pin DIP (0.900 inches nominal) package. The control circuitry c'onsists of current limiting, soft start, frequency adjust, enable, and synchronization features. See Figure I. 84 In instances where several converters are used in a system, beat frequencies developed between the converters are a potential source of low frequency noise in the supply and ground paths. This noise may couple into signal paths. See Figures 2 and 3 for connection of INPUT SYNC pin. Converters can be synchronized and these beat frequencies avoided. The unit with the highest natural Burr-Brown Power Sources Handbook, Vol. 1 PW872S/726 OUTPUT SYNC (PWS72!;A, PWS726A Only) r-------------- 29'----..., I I IS ..L.r---...... 0.22/1F NOTES: (1) Frequency Adjust is optional, with pins 19 and 20 left open. The normal switching frequency is 800kHz. (2) Leave INPUT SYNC pin open if unused; limit stray capacitance on INPUT SYNC pin to less than 50pF. (3) leave ENABLE pin open or connect to V1N if not used. (4) Optional output filtering, with Lo = 0, limit Co:::; 1J1F. with Lo:':' 100pH,Iimit Co:': 101IF, See Performance Curves for Lo (5) Optional input filtering. see Performance Curves for LIN = O. (S) CAUTION: Do not connect pin 29 to low impedance loads (PWS725A, PWS72SA). See Figure 5. FIGURE I. PWS725j726 Functional Diagram. +7V to +18V -7V to 'lev '5V 330Cl lW Slave PWS725 PWS726 PWS725/726 Signal n 15 -Vee Keep Connection Short IS IS 19' Slave 16 19' MC1472 or Equivalent Peripheral Driver PWS725 PWS726 PWS7251726 ·Units to be synchronized should have a lower free-running IS frequency than the master unit. Grounding FREO ADJ (pin 19) 19' IS 16 lower free-running frequency than the TTL signal. Grounding FREO ADJ (pin 19) will shift the free-running frequency to approximately 400kHz. will shift the free-running frequency to To Other PWS725/726 Converters 19' ·Units to be synchronized should have a approximately 400kHz. "The TTL SYNC signal can have a frequency range of 450kHz to 1.5MHz. 16 To Other PWS725/726 Converters FIGURE 2. Synchronization of Multiple PWS725s or PWS726s from a Master Converter. FIGURE 3. Synchronization of Multiple PWS725s or PWS726s from an External TTL Signal. frequency will determine the synchronized running frequency, To avoid excess stray capacitance, the INPUT SYNC pin should not be loaded with more than 50pF. If unused, the INPUT SYNC must be left open, Soft start circuitry protects the MOSFET switches during start up. This is accomplished by holding the gate-tosource voltage of both MOSFET switches low until the free-running oscillator is fully operational. In addition to the soft start circuitry, input current sensing also protects the MOSFET switches, This current limiting keeps the FET switches operating in their safe operating area under fault conditions or excessive loads, When either of these conditions occur, the peak input current exceeds a safe limit, The result is an approximate 5% duty cycle, 300/ols drive period to the MOSFET switches. This protects the internal MOSFET switches as well as the external load from any thermal damage. When the fault or excessive load is removed, the converter resumes normal operation. A delay period of approximately 50/ols incorporated in the current sensing circuitry allows the output filter capacitors to fully charge after a fault is removed. This delay period corresponds to a filter capacitance of no more than I/oiF at either of the output pins. This provides full protection of the MOSFET switches and also sufficiently filters the output ripple voltage (see specification table), The current sensing circuitry is designed to provide thermal protection for the MOSFET switches over the operating temperature range as well. The low thermal resistance of the package (the = ID°C; W) ensures safe operation under rated conditions. When these rated conditions are exceeded, the unit will go into its shutdown mode. An optional potentiometer can be connected between the two FREQUENCY ADJUST pins to trim the oscilla- Burr-Brown Power Sources Handbook, Vol. 1 85 PWS725 I 726 PWS725 PWS726 Monitor frequency with scope 15 .....- or frequency counter (use \ 19 '" - Frequency Increase low C probe) \ positive and negative supplies. For example. an operational amplifier may draw 13mA from the positive supply under full load while drawing only 3mA from the negative supply. Under these conditions. the PWS725j726 could supply power for up to five devices (80mA -+- 16mA = 5). Thus, the PWS725 726 can power more circuits than is at first apparent. ISOLATION VOLTAGE RATINGS n ---- n +5V OE -..-J L--J L - - +4V 8E 1.2Sps Nominal SYNC Signal • For nominal 800kHz operation, leave pins 19 and 20 open fiGURE 4. Frequency Adjustment Procedure. tor operating frequency ± lOo/c (see Figure 4). Care should be taken when trimming the frequency near the low frequency range. If the frequency is trimmed too low, the peak indJlctive currents in the primary will trip the input current sensing circuitry to protect the MOSFET switches from these peak inductive currents. The ENABLE pin allows external control of output power. When this pin is pulled low, output power is disabled. Logic thresholds are TTL compatible. When not used, the Enable input may be left open or tied to VIS (pin 16). Because a long-term test is impractical in a manufacturing situation. the generally accepted practice is to perform a production test at a higher voltage for some shorter period of time. The relationship between actual test conditions and the continuous derated maximum specification is an important one. Burr-Brown has chosen a deliberately conservative one: VDCIIS'I = (2 X VACrms (I)'"S"'>!', RAilS") + IOOOV for ten seconds. This choice is appropriate for conditions where system transient voltages are not well defined. * Where the real voltages are well-defined or where the isolation voltage is not continuous. the user may choose a less conservative derating to establish a specification from the test voltage. OUTPUT SYNC SIGNAL To allow synchronization of an ISOl20 or ISOl21 isolation amplifier, the PWS725A and PWS726A have an OUTPUT SYNC signal at pin 29. It should be connected as shown in Figure 5 to keep capacitive loading of pin 29 to a minimum. OUTPUT CURRENT RATING The total current which can be drawn from the PWS725 or PWS726 is a function of total power being drawn from both outputs (see Functional Diagram). If one output is not used, then maximum current can be drawn from the other output. If both outputs are loaded, the total current must be limited such that: 4 -f 29 20kO PWS725A PWS726A of 150121 FIGURE 5. Synchronization with ISOl20 or ISOl21 Isolation Amplifier . • Reference National Electrical Manufacturers Association (NEMA) Standards Parts ICS 1-109 and ICS I_III. 86 20 PF ± IS0120 or 1"+1 + 11,-1 ::;80mA It should be noted that many analog circuit functions do not simultaneously draw full rated current from both the Ext Osc Connection Burr-Brown Power Sources Handbook, Vol. 1 PWS740 BURR-BROWN® PWS740 IElElI Distributed Multichannel Isolated DC-TO-DC CONVERTER FEATURES APPLICATIONS • • • • • • INDUSTRIAL MEASUREMENT AND CONTROL • DATA ACQUISITION SYSTEMS • TEST EQUIPMENT ISOLATED·±7 TO ±20VDC OUTPUTS BARRIER 100% TESTED AT 1500VAC. 60Hz LOWEST POSSIBLE COST PER CHANNEL MINIMUM PC BOARD SPACE 80% EFFICIENCY .(8 CHANNElS. RATED LOADS) DESCRIPTION The PWS740 is a multichannel, isolated DC-to-DC converter with a l500V AC continuous isolation rating. The outputs track the input voltage to the converter over the range of 7 to 20VDC. The converter's modular design, comprising three components, minimizes the cost of isolated multichannel power for the user. The PWS740-l is a high-frequency (400kHz nominal) oscillator I driver, handling up to eight channels. This part is a hybrid containing an oscillator and two power FETs. It is supplieD in a TO-3 case to provide the power dissipation necessary at full load. Transformer impedance limits the maximum input current to about 700mA at l5V input, well within the unit's thermal limits. A TTL-compatible ENABLE pin provides output shut-down if desired. A SYNC pin allows synchronization of several PWS740-ls. The PWS740-2 is trifilar-wound isolation transformer using a ferrite core and is encapsulated in a plastic package, allowing a higher isolation voltage rating. The PWS740-3 is a high-speed rectifier bridge in a plastic 8-pin mini-DIP package. One PWS740-2 and one PWS740-3 are used per isolated channel. -Yo Gnd1 +Vo -Yo Gnd2 +Vo "User Option Functional Diagram "Optional features; if unused. leave open. Freq r-,.."-9---' Adj v+ F~""-""""""-----1f---+-------r::t--1-~::RIVEI ~~~re O.3pF ? O.3pF'? . '--_____..c-+'--_~-:.~~=-----------<~-------4--TO Channels International Airport Industrial Park • P.O. Box 11400 • TUClon. Arizona B5734 • Tat.: (602) 746-1111 • Twx: 9tIJ.952·111t • Clbla: BBRCORP • Tatax: 66-8491 PDS·7S8B Burr-Brown Power Sources Handbook, Vol. 1 87 PWS740 SPECIFICATIONS ELECTRICAL NOTE: Y,N = 15V, output load on each of 8 channels = ±15mA, T. = +25'C unless specified otherwise. PARAMETER MIN CONOITION TYP MAX UNITS 1500 2121 VACrms VDC VACrms 011 pF /lA PWS740 SYSTEM ISOLATION Rated Voltage Tesl Voltage Impedance Leakage Current INPUT Rated Voltage Voltage Range Current Continuous, AC, SO/80Hz Continuous, DC 103, minimum Measured from pin 2 to pin 5 of the PWS740-2 240VACrms, 60Hz per channel 4000 10"113 0.5 1.5 15 20 7 Current Ripple ±30mA output load on 8 channels, Y,N = 15V Rated output load on 8 channels, V'N = 15V Full output load on 8 channels, VJN = 15V with OUTPUT Rated Voltage Voltage at Min Load Voltage Range VouTvsTemp Load Regulation Tracking Regulation Ripple Voltage Noise Voltage Current 1+loUTI + 1-louTI ±15mA output load on B channels ±lmAlchannel ±15mA output load on each channel ±15mA output load on each channel ±3mA < output load < ±30mA VouTNIN See Typical Performance Curves See Theory of Operation Each channel 71 520 300 1 filter on input 14.0 15.0 30 ±7 16.0 ±20 ±0.05 0.25 1.2 TEMPERATURE Specification Operation -25 -25 VDC VDC mA mA mA VDC VDC VDC VI'C VlmA VN 80 mA +85 +85 'C 'C 470 20.0 Vs 0.8 kHz V V V PWS740-1 OSCILLATOR/DRIVER Frequency Supply Enable 350 7.0 2.0 0 V,N =15V Drivers on Drivers off 400 15.0 PWS740-2 ISOLATION TRANSFORMER Isolation Test Voltage las, minimum 4000 1500 60s. minimum Rated Isolation Voltage Isolation Impedance Isolation Leakage Primary Inductance Winding Ratio Continuous 1500 10" 113 0.5 300 240VAC 400kHz, Pin 1 to Pin 5 Primary/Secondary 1.5 VACrms VACrms VACrms 011 pF /lA /lH 68176 PWS740-3 DIODE BRIDGE Reverse Recovery Reverse Breakdown Reverse Current Forward Voltage 1,= 1.= SOmA 1.= 100/lA V.=40V 1,=100mA 40 55 1.5 1.6 ns V /lA V PIN CONFIGURATIONS TO-3 Sync Top Views Pla8llc Mini-DIP NC AC 88 0® NC NC AC AC y+ NC To Gnd ®® VD AC 00 To PI ••llcDIP PWS740-2 Burr-BrownPower Sources Handbook. Vol. 1 (Drawings Not to Scale) PWS740 MECHANICAL TO-3 Plastic DIP ~,!"~t[ 'Ijl Pin 1 Top View F~~23\ :l ®r+~R '~716;~' on package. .745 .240 .038 .080 38.35 18.92 6.10 40' BASIC .151 .980 Q R DIM A B, B, C, C, 12.7 BASIC 30.12 BASIC 15.06 BASIC 1.186 BASIC .593 BASIC .400 .500 K 39.37 19.56 7.37 0.97 1.07 2.03 2.67 40' BASIC .500 BASIC 10.16 3.64 24.89 .161 1.020 dl JlD 12.70 4.09 25.91 MILLIMETERS MIN MAX 0.54 0.38 0.54 0.38 0.29 13.72 9.91 G .200 BASIC K 0.11 G .400 BASIC 0.2t 13.72 ,L-I I Seating Plane -I __ M ...\\--J NOTE: Leads in true position within 0.010" (0.25mm) R at MMC at seating plane. INCHES MIN MAX 0.64 0.49 0.64 .052 .044 ~ "~ I , I 17 C[] U L~~ NOTE: Leads in true position within 0.010" (0.25mm) R at MMC al seating plane. MILLIMETERS MIN MAX .770 .290 .042 .105 J.l 7~ Top V i ; ; : P: 1 'u H-·-~Cl- Pin numbers shown for reference only. Numbers may not be marked INCHES MIN MAX 1.510 1.550 P C, NOTE: leads in true position within 0.010" (0.25mm) Rat MMC at seating plane. DIM A B C D E F G H J ~,n,A,n :!:l - Cl 1 -- I---A,- .It ~H~ Bottom View or -A--- B,82 Identifier o--L. Q Plastic Mini-DIP r-A-j DIM A A, B B, C D F G H J K L M N 16.26 12.45 16.26 13.21 11.18 9.91 8.64 5.08 BASIC 2.79 5.33 10.16 BASIC P INCHES MIN MAX MILLIMETERS MIN MAX .355 .400 .340 .385 .230 .290 .200 .250 .120 .200 .015 .023 .030 .070 .100 BASIC .025 .050 .008 .015 .070 .150 9.03 10.16 8.65 9.80 5.85 7.38 5.09 6.36 3.05 5.09 0.38 0.59 0.76 1.78 2.54 BASIC 0.64 1.27 0.20 0.38 1.76 3.82 7.63 BASIC 0' IS' 0.25 0.76 0.64 1.27 .300 BASIC IS' .030 .050 .0' .010 .025 TYPICAL PERFORMANCE CURVES VRIPPLE 5 20 5 0 5 1.4. AND a CHANNELS 25 I L=15L 10 = ±15mA/channel I EFFICIENCY VS lOAD LINE REGULATION 1 THROUGH a CHANNELS VS CLOAD 100 20 aD ~ J \ -H " .... 0.2 0.4 CCOAO 15 l,.. u 0.6 - 0.8 60 .!!! 5 10 15 V,N (V) 1.0 20 -- ~~ 4 Channels ~ 40 1 Channel_ 20 0 I I aChannels ~ c 10 E w r- _ 0 ----- --- ·25 o 5 (PF) 10 ~ 15 VIN=t 5V 20 25 30 ±loUT (mA) Burr-Brown Power Sources Handbook, Vol. 1 89 PWS740 TYPICAL PERFORMANCE CURVES (CONT) 0 v .......... iE g > . '"S 10 = ±15mA VON = +15V -5 a: -10 -25 o FREQUENCY ADJUSTMENT RANGE LOAD REGULATION I. 4 AND 8 CHANNELS OUTPUT VOLTAGE DRIFT 'N 500 g 400 g " +50 "" f / 0- OJ.. 300 C> ~" [ ~ V~ 200 o 10'---+---~---r---r---+---i +85 5~____________~____~ Temperature (OC) o 10 15 ±IOUT 20 25 I 100 See Functional Diagram o I I r 1 10 lk 100 10k lOOk Frequency Adjustment Resistor (n) 30 (rnA) PIN DESCRIPTIONS OF PWS740-1 DRIVER techniques, these lines could generate interference to analog circuits. See the next section on PCB layout. +VIN, RETURN, AND GND These are the power supply pins. The ground connection, RETURN, for the N-channel MOSFET sources is brought out separately from the ground connection for the oscillator/driver chip. The waveform of the FETs' ground return current (and also the current in the VDRIVE line) is an 800kHz sa~tooth. A capacitor between +VJN and the FET ground provides a bypass for the AC portion of this current. The power should never be instantaneously interrupted to the PWS740 system (Le., a break in the line from V+, either accidental or by means of a series switch). Normal power-down of the V+ supply is not considered instantaneous. Should a rapid break in input power occur, however, the transformers' voltage will rapidly increase to maintain current flow. Such a voltage spike may damage the PWS740-1. The bypass capacitors at the +VIN pin of the PWS740-1 and the VDRIVE pins of the transformers provide a path for the primary current if power is interrupted; however, total protection requires some type of bidirectional IA voltage clamping at the +VJN pin. A low cost SA20A TransZorb@ from General Semiconductor(ll or equivalent, which will clamp the VIN pin between -.6V and +23V, is recommended. ENABLE To AND To These pins are the drains of the N-ehannel MOSFET switches which drive all the transformer primaries in parallel. The signals on these pins are 400kHz complementary square waves with twice the amplitUde of the voltage at +VJN. It is these lines that allow the power to be distributed to the individual high voltage isolation transformers. Without proper printed circuit board layout (I) General Semiconductor Industries Inc .• 2001 W. 10th Place. Tempe AZ 8S2~1. 602-968-3101. A high TTL logic level on this pin activates the MOSFET driver circuitry. A low TTL level applied to the ENABLE pin shuts down all drive to the transformers and the output voltages go to zero (only the oscillator is unaffected). For continuous operation, the ENABLE pin can be left open or tied to a voltage between +2V and V+. SYNCHRONIZATION The SYNC pin is used to synchronize up to eight PWS740-1 oscillators. Synchronization is useful to prevent beat frequencies in the supply voltages. The SYNC pins of two or more PWS740-ls are tied together to force all units to the same frequency of oscillation. The resultant frequency is slightly higher than that of the highest unsynchronized unit. If this feature is not required, leave the SYNC pin open. The SYNC pin is sensitive to capacitance loading. ISOpF or less is recommended. Also external parasitic capacitive feedback between either To and the SYNC pin can cause unstable operation (commonly seen as jitter in the To outputs). Keep SYNC connections and To lines as physically isolated as possible. Avoid shorting the SYNC pin directly to ground or supply potentials; otherwise, damage may result. Figure I shows a method for synchronizing a greater number of PWS740-1 drivers. One unit is chosen as the master. Its synchronization signal, buffered by a highspeed unity gain amplifier can synchronize up to 20 slave units. Pin I of each slave unit must be grounded to assure synchronization. Minimize capacitive coupling between the buffered sync line and the outputs of the drivers, especially at the end of long linY,s. Capacitance to ground is not critical, but total stray capacitance between the sync line and switching outputs should be kept below SOpF. Wbere extreme line lengths are needed, TransZoJ'b 18 General Semiconductor Industries Inc. 90 Burr-Brown Power Sources Handbook, Vol. 1 PWS740 such as between printed circuit boards, additional OPA633 buffers may be added to keep drive impedance at an acceptably low value. Because of temperatureinfluenced shifts in the switching levels, best operation of this circuit will occur when differences in ambient temperatures between the PWS740-l drivers are minimized, typically within a 35°C range. If larger temperature gradients are likely to occur, the user may wish to consider the synchronization method shown in Figure 2. This circuit is driven from an external TIL-compatible source such as a system clock or a simple free-running oscillator constructed of TIL gates. The output stage provides temperature compensation over the rated temperature range of the PWS740. The signal source frequency should be about 800kHz for rated performance, but may range from 500kHz to 2MHz with slightly reduced performance. Precautions with regard to circuit coupling and layout are the same as for' the circuit of Figure 1. Repeaters using the OPA633 may be used for long line lengths. Symmetry and good high-frequency layout practice are important in successful application of both of these synchronization techniques. FREQUENCY ADJUSTMENT The FREQ AD] pin may be connected to an external potentiometer to lower an unsynchronized PWS740-l oscillator frequency. This may be useful if the frequency of the PWS740-1 is too close to some other signal's frequency in the system and beat interference is possible. See Typical Performance Curves. Use of this pin is not usually required; if not used, leave open for rated performance. THEORY OF OPERATION EXTERNAL FILTER COMPONENTS Filter components are necessary to reduce the input ripple current and the output voltage noise. Without any input filtering, the sawtooth currents in the FET switches would flow in the V+ supply line. Since this AC current can be as great as IA peak, voltage interference with other components using this supply line would likely occur. The input ripple current can be reduced to approximately ImA peak with the addition of two components-a bypass capacitor between the +VIN pin and ground, and a series inductor in the VDR1VE line. A IOj.lF tantalum capacitor is adequate for bypass. A parallel 0.33j.1F ceramic capacitor will extend the bandwidth of the tantalum. Additional bypass capacitors at each primary center-tap of the transformers are recommended. In general, the higher the capacitance, the lower the ripple, but the parasitic series inductance of the bypass capacitors will eventually be the limiting factor. The inductor value recommended is approximately 20j.lH. Greater reduction in ripple current is achieved with values up to 1001'H; then physical size may become a concern. The inductor should be rated for at least 2A (2) Pulse Engineering, PO Box 12235, San Diego CA 92112, 619·268-2400. and its DC resistance should be less than 0.10. An example of a low cost indicator is part number 51591 from Pulse Engineering(2l. Output voltage filtering is achieved with a 0.33j.1F capacitor connecting each VOUT pin of the diode bridge to ground. Short leads and close placement of the capacitors to the unit provide optimum high frequency bypassing. The 800kHz output ripple should be below 5mVp-p. Higher frequency noise bursts are also present at the outputs. They coincide with the switch times and are approximately 20mV in amplitude. Inductance of IOI'H or less in series with the output loads will significantly reduce the noise as seen by the loads. PC BOARD LAYOUT CONSIDERATIONS Multilayer printed circuit boards are recommended for PWS740 systems. Two-layer b.oards are certainly possible with satisfactory operation; however, three layers provide greater density and better control of interference from the FET switch signals. Should four-layer boards be required for other circuitry, the use of separate layers for power and ground planes, a layer for switching signals, and a layer for analog signals would allow the most straightforward layout for the PWS740 system. The following discussion pertains to a three- or four-layer board layout. Critical consideration should go to minimizing electromagnetic radiation from the switching signal's lines, To and To. You can identify the path of the switching current by starting at the +VIN pin. The dynamic component of the current is supplied primarily from the bypass capacitor. The high frequency current flows through the inductor and down the VDRIVE line, through one side of the transformer windings, returning in the To r-:-_ _ _ _ _ _ _ _ _ _ _8Channels NC L.._ _...... Typical at 25'C 2.511 ~ -I 1- 200ns 4400kHz Slave 740-1 .,. 111 8 Channels 6 : 8 Channels FIGURE 1. Master/Slave Synchronization of Multiple PWS740 Drivers. Burr-Brown Power Sources Handbook, Vol. 1 91 PWS740 +V'N (7-20V) +5V 3300 IW 2 TILSync l11 2 Peripheral Driver (MC1472 or Equivalent) 4 PWS74D-I r- 4.0V'" rI ' 2.5V - - - ' Yr-' 8 -I 1- 200ns 6200 t 1I8W t 2 PWS74D-I 1000 Other PWS740s .,. NOTES: Other PWS740s (I) See texllor frequency range; duty cycle = 5-75%. (2) Typicai waveform at 25'C. Active pull-up initiates synchronization; pulse width is set by PWS740~ pull-down characteristics and is not affected by frequency of operation. FIGURE 2. External Synchronization of Multiple PWS740 Drivers with TIL-Level Signals. with the "on'; FET switch, and then back up through the bypass capacitor. This current path defines a loop antenna which transmits magnetic energy. The magnetic field lines reinforce at the center of the loop, while the field lines from opposite points of the loop oppose each other outside the loop. Cancellation of magnetic radiation occurs when the loop is collapsed to two tightly spaced parallel line segments, each carrying the same current in opposite directions. For this reason, the printed circuit traces for both To connections should lay directly over a power plane forming the VORIVE connection. This plane need not extend much wider than To anq To. All of the current in the plane will flow directly under the To traces because this is the path of least inductance (and least radiation). Another potential problem with the To lines is electric field radiation. Fortunately, the VORIVE plane is effective at terminating most of th~ field lines because of its proximity to these lines. Additional shielding can be obtained by running ground trace(s) along the To lines, which also facilitate minimum loop area connections for the transformer's center tap bypass capacitors. The connections between the secondary (output side) of the transformer and the diode bridges should be kept as short as possible. Unnecessary stray capacitance on these lines could cause tuned circuit peaking to occur, resulting in a slight increase of output voltage. The PWS740 is intended for use with the ISOI02 isolation buffer (see Figure 3). Place the PWS740-2 transformer on the VOUT side of the buffer rather than on the C[ (bandwidth control) side to prevent possible pickup of switch signal by the IS0102. The best ground connection ties the ISOI02 output analog common pin to the PWS740-1 ground pin with a ground plane. This is where a four-layer board design becomes convenient. The digital ground of the IS0102 can be connected to the ground plane or closer to the +V 92 supply. If possible, you should include the analog components that the IS0102 drives on the same board. For example, if several IS0102s are mutliplexed to an analog( digital converter, then having all components sharing the same ground plane will signficantly simplify ground errors. Avoid connecting digital ground and the PWS740 ground together locally, leaving the ISOI02 analog ground to be connected off of the board; the differential voltage between analog and digital ground may become too great. OUTPUT CURRENT RATINGS The PWS740-l driver contains "soft-start" driver circuitry to protect the driver FETs and eliminate high inrush currents during turn-on. Because the PWS740 can have between one and eight channels connected, it was not possible to provide a suitable internal current limit within the driver. Instead, impedance-limiting protects the driver and transformer from overload. This means that the internal impedance of each PWS740-2 transformer is high enough that, when short-circuited at its output, it limits the current drawn from the driver to a safe value. In addition, the wire size and mass of the transformer are large enough that the transformer does not receive damage under continuous short-circuit conditions. The PWS740-1 is capable of driving up to eight individual channels to their full current rating. The total current which can be drawn from each isolation channel is a function of total power being drawn from both DC V+ and V- outputs. For example, if one output is not used, then maximum current can be drawn from the other output. In all cases, the maximum total current that can be drawn from any individual channel is: IIL+I + IlL-I :5 60mA It should be noted that many analog circuit functions do not simultaneously draw full rated current from both the Burr-Brown Power Sources Handbook, Vol.} PWS740 + VORIVE +15V 20/lH 10/lF ~ ~ O.3pF PWS740-3 "?" 4 To +V'N T t-------. PWS740-1 To +15V' -15V' Gndl -----4 ------1--1 System Uses: 1 Oscillator/ Driver 8 Transformers 8 Bridges 81S0102s 1 Multiplexer Not.all components are shown. 13 16 Ao Ao VOUT ·Supplies ±15mA of isolated supply current per channel. ~GND Offset .. Westeap DKM-l0 or equivalent T 14 FIGURE 3. Low Cost Eight-Channel Isolation Amplifier Block with Channel-to-Channel Isolation. poslttve and negative supplies. Thus. the PWS740 can power more circuits per channel than is first apparent. For example, an operational amplifier does not draw maximum current from both supplies simultaneously. If a circuit draws lOrnA from the positive supply and 3mA from the negative supply, the PWS740 could power (60 + 13) about four devices per channel. ISOLATION VOLTAGE RATINGS Because a long-term test is impractical in a manufacturing situation, the generally accepted practice is to perform a production test at a higher voltage for some shorter period of time. The relationship between actual test conditions and the continuous derated maximum specification is an important one. Burr-Brown has chosen a deliberately conservative one: VTEST = (2 X VCONTINUOUS RXrING) + 1000V. This choice is appropriate for conditions where system transient voltages are not well definedP) Where the real voltages are well-defined or where the isolation voltage is not continuous, the user may choose a less conservative derating to establish a specification from the test voltage. (3) Reference National Electrical Manufacturers Association (NEMA) Standards part ICS 1-109 and ICSI-Ill. Burr-Brown Power Sources Handbook, Vol.] 93 NOTES 94 Burr-Brown Power Sources Handbook, Vol. 1 NOTES Burr-Brown Power Sources Handbook, Vol. 1 95 BURR-BROWN INTERNATIONAL SALES OFFICES & SALES REPRESENTATIVES AUSTILWA Ken~ec (AUsn PIy.lld. 48 HeI1derson Rd Clayton YiClDria3168 T.t61-3-560-1011 FAX: 61-3-56D-1B04 T\J(: 700 35703 KENlEC AUSTRIA Bun-Brown Research, G05mbH Sen~.ldergasse 11 A-llDDVI.nro Tel: 43-222-626371 FAX: 43-222-6272295 TLX: 847134777 BBW A BElCIUM Burr-Brown International N.V. Cophenlaan 118 B-ll80Bruss~s T.I: 32-2-3474430 FAX: 32-2-3435989 TLX:84662805 CAIIADA Allan Clawfor
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