1pvmks Manual 1
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User’s manual
«1PVM KS»
Chemical oxygen
self-contained
self-rescuer
EN 13794:2002
0477
DEZEGA
1PVM KS (EN13794:2002)
CONTENTS
DESIGNATION ...........................................................................................3
SAFETY PRECAUTIONS..............................................................................4
TECHNICAL DATA.....................................................................................5
PRIOR TO USE............................................................................................6
DESIGN......................................................................................................7
CARRYING METHOD.................................................................................8
RECOMMENDATIONS FOR USING, RECORDKIPING
AND HANDLING........................................................................................8
OPERATION PRINCIPLE ............................................................................9
DONNING PROCEDURE ........................................................................10
IMPORTANT ESCAPE RULLES
AFTER DONNING THE SCSR ...................................................................15
CHANGEOVER PROCEDURE ................................................................16
TRAINING.................................................................................................17
SERVICE AND MAINTENANCE INSPECTION..........................................18
DISPOSAL.................................................................................................19
MARKING AND SEALING........................................................................20
RULES FOR STORAGE AND TRANSPORTATION ....................................21
WARRANTY..............................................................................................22
INFORMATION FOR ORDER. ................................................................ .22
ANNEX А..................................................................................................23
ANNEX B..................................................................................................24
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DEZEGA
1PVM KS (EN13794:2002)
WARNING!
Any use of the chemical oxygen self-contained self-rescuer requires full
understanding and strict observation of this “User’s manual” only in this
case 1PVM KS guarantees safety and protection of respiratory system. The
chemical oxygen self-contained self-rescuer is only to be used for the
purposes specified here.
WARNING!
Original equipment manufacturer supplies User`s manual in English or
Ukraine. For providing of User`s manual in the official language of the country
of destination. Please contact our local office, distributor or authorized
representative.
DESIGNATION
“User’s manual” is intended for study of device and requirements for
everyday carrying, donnig and operation of chemical oxygen selfcontained self-rescuer.
Self-contained self-rescuer (hereinafter – SCSR) 1PVM KS is an anti-static
personal respiratory protection chemical oxygen breathing apparatus.
1PVM KS satisfies all requirements of EN13794:2002.
Name of self-contained self-rescuer consists of:
“1PVM” – which means name of self-contained self-rescuer;
“K” – means that device use chemical oxygen to produce oxygen and
absorb carbon dioxide (KO2 device);
“S” – means that self-contained self-rescuer designed for underground use.
Notified body involved in the design stage of PPE – Eurofins Product Testing
Italy S.r.l., Via Courgne, n.21, 10156 TORINO, ITALY (No. 0477)
1PVM KS is designed and suitable for everyday carrying and for storage in
rescue chambers or changeover stations in mines, as well as in tunnels.
1PVM KS is used for protection of respiratory system in case of underground
workers escape from environments containing smoke, hazardous gases and
lacking of oxygen.
1PVM KS may be used in other applications by agreement with manufacturer
where there is risk of unsuitable for breathing environment due to fire,
explosion and sudden release of gas or coal dust.
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DEZEGA
1PVM KS (EN13794:2002)
It is prohibited to use 1PVM KS during any physical performance, for example
for underground firefighting.
SCSR may be used and stored in mines of different hazard category: prone
to sudden outburst of coal and gases, mines with aggressive production
environment with acid mine drainage and water with high concentration of
corrosion-active components.
SCSR 1PVM KS is ready for use device, antis-static and sturdiness to open
flame.
1PVM KS has no restrictions for use due to any physiological conditions of
user.
SAFETY PRECAUTIONS
Protect from mechanical damages, which can break the case, lid, cartridge
and other components.
Do not leave close to working machines or equipment. Do not expose to
heat.
Open SCSR only in case of emergency.
Keep unsealed and used SCSR away from liquid or solid flammable materials.
Damaged SCSRs where oxygen-containing product has direct contact with
ambient atmosphere shall be immediately withdrawn from service, delivered
to the surface of mine and disposed in accordance with “DISPOSING”.
DANGEROUS!
If self-rescuer is damaged the oxygen- containing product can cause ignition of
coal, wood or other flammable materials.
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1PVM KS (EN13794:2002)
TECHNICAL DATA
Rated duration in accordance with EN13794:2005
- at 35 l/min
(escaping from dangerous environmental)
- at 10 l/min
(waiting for help)
60 min
180 min
Breathing resistance (to inhalation or exhalation) during
operation, max
0,75 kPа
Inhaled gas temperature, max
50 0С
Volume of oxygen in the inhaled gas,
21% 1
Average volume of carbon dioxide in the inhaled gas
throughout the rated working duration
1,5% 2
Volume of breathing bag
6L
Overall dimensions (without shoulder strap)
- Diameter
- Height
152 mm
262 mm
Weight
3,0 kg
Temperature for usage
From -6 0С
to +60 0С
Relative humidity (at +35 0С)
Up to 100%
Ambient pressure, max
133,3 kPа
Shelf life
10 year
Service life (within shelf life)
5 year 3
1
2
3
Short-time decrease of oxygen volume fraction in the inhaled gas down to 17% is allowed
during the first two minutes after a self- rescuer activation
Short-time increase of carbon dioxide volume fraction in the inhaled gas up to 3% is
allowed during rated working duration
Under the following conditions:
• Performing of periodical inspection
• Upon cashed storage
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1PVM KS (EN13794:2002)
PRIOR TO USE
1PVM KS shall be checked prior to daily using:
•
Sealing of lid and case is not damaged;
•
Cover and lock lever is not damaged;
•
Shoulder strap has no damages and is fixed by holder;
•
Lid and case are not damaged and have no cracks, holes or splits;
•
Coupling straps are not damaged;
•
Moisture indicator (if installed) does not change colour from blue to
pink or white.
WARNING!
1PVM KS shall be immediately withdrawn from the service if at least one of
indicated requirements are not satisfied.
Regular visual inspection of moisture indicator (if installed) permits control of
normal operating condition of SCSR without special equipment. Blue colour
indicator’s grains indicate normal operating condition of SCSR.
If grains in moisture indicator change colour to pink and/or white than 1PVM
KS shall be checked using leak testing machine (PGS) by positive pressure 5
kPa (500 mm w.c.). If pressure drop is less than 400 Pa (40 mm w.c.) within 15
sec, than 1PVM KS may be used up to 10 days.
After 10 days SCSR shall be withdrawn from the service.
If pressure drop is more than 400 Pa (40 mm w.c.) within 15 sec, than 1PVM
KS shall be immediately be withdrawn from the service.
Withdrawn SCSRs shall be placed into the individual tightly closed plastic
bag and sent to the authorized service center or representative for decision
about further using.
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1PVM KS (EN13794:2002)
DESIGN
1PVM KS consists:
10
11
9
8
12
7
13
14
15
16
17
6
5
18
19
4
3
2
1
20
21
22
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
Goggles
Case
Plug
Pictograms
Holder
Regenerative cartridge
Breathing tube
Heat and moisture exchanger
Mouthpiece
Nose clip
7
Shoulder strap
Buckle
Bung
Relief valve
Breathing bag
Starter
Lock lever
Moisture indicator (option)
Lid
Cover
Coupling strap
Seal
DEZEGA
1PVM KS (EN13794:2002)
CARRYING METHOD
Everyday – on a shoulder or in a vehicle.
Adjust shoulder strap prior to everyday carrying. Strap
adjusting should be performed by buckle.
WARNING!
It is prohibited to adjust shoulder strap using holder for
everyday carrying.
RECOMMENDATIONS FOR USING, RECORDKIPING
AND HANDLING
Perform visual inspection and check for leakage 1PVM KS using PGS prior to
puting into service.
Appropriate unique number for deployed SCSR and record this information
into “Mine registration log book for self-contained self-rescuers” (Annex A).
SCSR may be used by each worker individual or by separate production
sections.
Reserve (not individual) SCSR recommended to record in “Mine registration
log book for reserved self-contained self-rescuers for mine workers and
outside organizations” (Annex B).
Service life will be calculated from the date of manufacturing indicated on
coupling strap if there is no information in “Mine registration log book for selfcontained self-rescuers”.
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1PVM KS (EN13794:2002)
Take SCSR from lamp room and perform visual check in accordance with
“PRIOR TO USE” prior to descending into the mine.
It is prohibited to leave SCSR close to heat-radiating devices, wash by water
and use as support arrangement and sitting. It is allowed to clean SCSR by
wet cloth.
OPERATION PRINCIPLE
Starter is activated when 1PVM KS is opened and lid is thrown off. Starter
emits oxygen, heat and moisture. Oxygen fills breathing bag and allows user
to start breathing before reaction of oxygen-contained product begins.
Heat and moisture start reaction in the Cartridge.
1PVM KS has a pendulum scheme of airflow. Exhaled air goes through the
mouthpiece and heat and moisture exchanger via the breathing tube to
the regenerative cartridge. In the regenerative cartridge the exhaled gas
is purified from carbon dioxide, enriched by oxygen and then goes to the
breathing bag. Surplus breathing gas is removed from breathing bag via
relief valve.
When user makes an inhalation the breathing gas goes backwards: from
breathing bag through the cartridge via breathing tube to the heat and
moisture exchanger, mouthpiece and to the user’s respiratory system.
Absorption of carbon dioxide and emission of oxygen by the chemical
oxygen creates heat emission that leads to the gradual warming of case
and inhaled gas. Warming is a sign of normal operation of the SCSR.
WARNING!
Warming of case and inhaled gas indicate normal operation of SCSR.
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1PVM KS (EN13794:2002)
DONNING PROCEDURE
In case of emergency (explosion, fire, gas blowout etc.) immediately don
the SCSR.
To activate 1PVM KS do the following:
STEP 1
• Inhale and keep your breath.
• Put shoulder strap on the neck and place SCSR
in front of you.
STEP 2
• Hook and turn up the lock lever of the coupling
straps with one hand holding the case with
another hand; tear the sealing wire and cover.
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1PVM KS (EN13794:2002)
STEP 3
• Strong hold the lock lever in right hand,
unlock the coupling straps and detach
lock lever with coupling strap from the
case;
• Pull the coupling strap with lid sideways up
holding the case with one hand and lever
it with another hand to activate starter;
breathing bag begins to fill by oxygen;
• Throw lid and coupling strap away.
STEP 4
•
•
Pull up heat and moisture exchanger by
right hand and pull out breathing tube
with mouthpiece and with breathing
bag. Plug is released from mouthpiece
automatically.
Straighten the breathing bag and tube.
A bung, which is located inside the
breathing bag, is automatically removed
from the branch pipe of the regenerative
cartridge.
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1PVM KS (EN13794:2002)
STEP 5
• Take mouthpiece into your mouth so that
its plates are placed between your lips
and gums; clench the tooth grips with your
teeth.
WARNING!
If by this point breathing bag has not started to
fill by oxygen, then perform 2-3 deep inhales
by nose and exhales by mouth to fill breathing
bag and start reaction of oxygen enrichment in
the regenerative cartridge.
• Spread nose clip apart and place clips
over nose to close tight both nostrils.
• Continue to breathe through mouthpiece.
YOUR BREATHING SYSTEM IS ISOLATED FROM
AMBIENT ATMOSPHERE!
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1PVM KS (EN13794:2002)
STEP 6
•
Adjust shoulder strap length:
To shorten the shoulder strap (raising the
self-rescuer):
• Raise case of SCSR with left hand;
• Pull down the free end of shoulder strap
to fill the SCSR weight on the neck and
release it. The strap will be fixed.
To lengthen the Shoulder Strap (lowering
the self- rescuer):
• Hold the case with one hand;
• Pull the free end of the Shoulder Strap
(holder is lowered);
• Fix holder in this position, release
shoulder strap slightly rotating the case
to the desired length;
• Release holder – the strap will be fixed.
Practice adjusting of shoulder strap with a
training device.
WARNING!
When adjusting the shoulder strap length hold the self-rescuer so that the
mouthpiece is not pulled out from the mouth by the weight of the case.
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1PVM KS (EN13794:2002)
STEP 7
•
Remove helmet and put on goggles
•
Put on helmet and escape from dangerous
atmosphere.
WARNING!
The total time of donning procedure should take no more than 15 seconds.
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1PVM KS (EN13794:2002)
IMPORTANT ESCAPE RULLES
AFTER DONNING THE SCSR
•
Perform changeover to the reserve SCSR in changeover station if
duration time of 1PVM KS is not enough for escape (see “CHANGEOVER
PROCEDURE”).
•
Leave the emergency site walking evenly. Running and fast walking are
not recommended because it may tear your breathe and need more
amount of oxygen.
•
Walk slower or stop in case of any breathing difficulty, recover normal
breathing rhythm and then continue walking.
•
Plan your way and chose shortest way to the whiff of fresh air or to the
refuge or rescue chamber.
•
Keep mouthpiece tight between teeth and lips.
•
Inhaled breathing gas is warm and dry; it shows normal working condition
of SCSR. Unusual taste of inhaled gas is safe and permissible.
•
Do not squeeze of breathing bag and protect from mechanical
damages: it may cause oxygen loss.
DANGEROUS!
It is not allowed to take out mouthpiece or talk through it, remove nose clip or
inhale the surrounding air before getting to the safe place.
•
In case of neediness to vomit or remove saliva from mouth cavity then
squeeze breathing tube when breathing bag is completely filled and
remove mouthpiece from mouth. It is prohibited to vomit and splitting
into mouthpiece and breathing tube. Next inhalation and exhalation
perform via mouthpiece. Do not inhale gases from ambient irrespirable
atmosphere.
Gradual heating of case sign about normal working condition of SCSR.
Temperature depends on respiratory load. Temperature will not be higher
than 85 0C and allowable to user dressed in cotton garment in the end of
rated duration.
WARNING!
1PVM KS is for single use only.
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1PVM KS (EN13794:2002)
CHANGEOVER PROCEDURE
When appropriate to don reserve SCSR, do the following:
•
Take reserve SCSR from changeover station, bend down or go on
knees;
•
Continue to breathe with donned SCSR;
•
Remove helmet and shoulder strap from donned SCSR;
•
Open reserve SCSR in accordance with procedure indicated in
“DONNING PROCEDUE” Step 2 and 3;
•
Take a deep inhale from donned SCSR, remove mouthpiece and nose
clip. Quick don reserve SCSR in accordance with procedure indicated
in “DONNING PROCEDUE” Step 4 to 6;
•
Continue escape to safe area.
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1PVM KS (EN13794:2002)
TRAINING
WARNING!
Training is obligatory. 1PVM KS can be used only by trained users and users who
complete practical training of donning and using SCSR.
Training should performed in accordance with safety regulations on mine
and recommendations stated in this “USER’S MANUAL”.
It is recommended to perform first training under the supervision of qualified
instructors in training room. Training program includes studying this “USER’S
MANUAL” as well as practical training of donning SCSR, using Training device
with imitative cartridge.
WARNING!
Total time of donning 1PVM KS shall be less 15 seconds.
Attainments of breathing with SCSR need regular training and consolidation
of knowledge. Insufficient training may cause panic in case of emergency
and inhalation of dangerous gases from irrespirable atmosphere. To avoid
panic reaction we strongly recommend performing training using Training
device with training regenerative cartridge for 15 or 50 min of duration.
Training device with training regenerative cartridge completely imitate
donning and breathing conditions of real SCSR.
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1PVM KS (EN13794:2002)
SERVICE AND MAINTENANCE INSPECTION
No special technical service is required for storage and operation of 1PVM
KS.
Maintenance inspection consists of:
•
daily inspections;
•
regular inspection with participation of executives from ventilation and
mine occupational safety departments.
Daily inspection is a visual inspection in accordance with “PRIOR TO USE”
and visual inspection at the end of shift.
Daily inspection at the end of shift include: cleaning of SCSR from coal
dust, visual inspection of moisture indicator, continuity of case and lid, as
well as continuity of all external components and details.
Regular inspection of deployed SCSR should be performed once per 3
(three) month, for SCSR cashed underground in refuge chambers or
changeover stations – once per 6 (six) month.
Regular inspection includes:
•
Visual inspection of case and lid. Inspection of availability and continuity
of all external details and components.
•
For SCSR with moisture indicator – visual check of indicator’s colour.
Normal operation colour is blue. SCSR is not leaktight if indicator changes
colour to pink and/or white.
•
Leak test using leak testing machine PGS with positive pressure 5 kPa
(500 mm w.c.). SCSR is leaktight and suitable for using if pressure drop in
device chamber is lower than 400 Pa (40 mm w.c.) within 15 sec.
DANGEROUS!
SCSRs which didn`t pass leak test, shall be immediately be withdrawn from
service, placed into individual tightly closed plastic bag and sent to the
authorized service center or authorized representative for decision about further
using.
It is allowed to perform routine repairs of SCSR on the mine. Routine repair
include: replacing of shoulder strap, replace of cover, replace of pictograms
and reflecting labels.
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1PVM KS (EN13794:2002)
It is recommended to store and register date and results of
periodical inspections and routine repairs of each SCSR in lamp room
within service life of unit.
Service life is guaranteed only in case of regular performing of maintenance
inspection and service.
DISPOSAL
WARNING!
SCSR 1PVM KS is a subject of obligatory disposal. Strongly forbidden to combust,
throw away and leave underground as well as perform disposing on own
authority or commit to the unauthorized organizations.
Damaged SCSR where chemical oxygen has direct contact with ambient
atmosphere shall be immediately delivered on the mine’s surface and
neutralized disassembled: with dismounted case, lid, breathing bag and
breathing tube. Disconnect cartridge from case and submerse it by branch
tube upwards into pin or other tank with water for 5-10 sm lower of water
level. After ending of quenching reaction (ending of oxygen bubbling)
shake apparatus and submerse it in the water again, repeat it 3-4 times.
Then apparatus shall be sent to authorized organization for disposal. If
damaged SCSR is polluted with combustive and lubricating materials then
quenching by water is not allowed. Polluted SCSR shall be sent for disposal
immediately. When it is impossible to immediately send polluted SCSR
for disposing then it should be organized safe storage of such apparatus
outside the lamp room.
Rejected SCSR (because of mechanical damages, unsealing and with
expired lifetime) as well as donned SCSR shall be withdrawn from service
and disposed.
Disposal should be performed in accordance with local legislation and
recommendations indicated in this “USER’S MANUAL”. Organizations which
perform disposal should have:
•
formal license for disposal of SCSR and neutralizing of chemical oxygen;
•
official authorization letter from original equipment manufacturer.
SCSR’s, decommissioned for disposal shall be placed in special dry storing
19
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1PVM KS (EN13794:2002)
room and kept at least 1 m away from heating devices. Avoid contacts of
decommissioned SCSR with water, oil or organic liquids.
Storing room should be equipped with dry-powder fire extinguisher.
MARKING AND SEALING
1PVM KS is marked on the coupling straps, cartridge, case, breathing bag
and hoses with the following information:
•
Coupling Straps: inscription “Made in Ukraine” or “Made in Turkey”,
product index “1PVM KS“, trade mark, “EN 13794:2002“ – number of
standard, “60 min“ – nominal rated duration, “CE 0477“ – EC-type
certification (CE mark), serial number in the format SSSSSPMMYY, where
SSSSS – sequential serial number, Р – letter of producer (T – Turkey, U –
Ukraine, R – Russia), MM YY – production date in the format of monthyear.
•
Regenerative cartridge: day, month and year of cartridge production;
•
Breathing bag: serial number, month and year of production;
•
Breathing hose: month and year of production;
•
Case: “ANTISTATIK“ sign, month and year of case production, donning
instruction, reflective labels.
Package marking includes:
•
handling signs “Handle with care, fragile”; “This side up”; “Protect from
heat”; “Keep dry”; warning sign “Do not throw”;
•
main, additional and informational inscriptions.
1PVM KS is sealed by the original equipment manufacturer or authorized
service center. Seal contains trade mark. Seal should be kept intact during
entire shelf life. The seal can be removed only while donning the self-rescuer.
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1PVM KS (EN13794:2002)
RULES FOR STORAGE AND TRANSPORTATION
SCSR can be stored indoors at ambient temperature from -5 °C to +40 °C
and up to 80% relative humidity (at temperature 25 °С).
Ambient air should not contain pollution of aggressive gases which may
occur corrosion of materials. Boxes with SCSR shall be protected from direct
sunlight exposure and keep at least 1 m away from heating devices.
SCSR between shifts shall be stored in lamp room on shelves at ambient air
from - 5 °C to +40 °C and up to 100% relative humidity (at temperature 25 °
С).
It is prohibited to throw on the floor SCSR and heap together.
It is prohibited to store suitable SCSR with used.
SCSR of collective storage shall be placed in sealed containers, located on
exit rotes in mines or in tunnels.
SCSR can be transported in the closed and dry compartments of any kind
of transport at ambient temperature from −40 °C to +50 °C and up to 100%
relative humidity (at temperature +25 °C).
WARNING!
In case of transportation by air a freight compartment of the aircraft should be
airtight.
Transporting of SCSR are performed according to rules of transportation,
applied to the current type of transport.
DANGEROUS!
A self-contained self-rescuer 1PVM KS should be transported, stored and used
only according to this manual. Any violations of this manual can cause failures
in operation of SCSR which can lead to a serious injury or cause death.
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1PVM KS (EN13794:2002)
WARRANTY
Original equipment manufacturer warranties appropriates performance
characteristics of 1PVM KS while meeting of transportation, using and storing
rules indicated in this “USER’S MANUAL”.
Warranty period of SCSR is 18 (eighteen) months from date of commissioning.
Warranty does not cover SCSR with damaged case or lid caused by violation
of conditions of storing, using or transportation.
Original equipment manufacturer and keeper of original design
documentation reserves the right to change design or engineering solutions
applied to the 1PVM KS for the purpose of improvement of technical and
service characteristics.
INFORMATION FOR ORDER
1PVM KS is supplied with six configurations:
-1PVM KS S-60MP1-NSG: without moisture indicator and with goggles;
-1PVM KS S-60MP1-ISG: with moisture indicator and goggles;
-1PVM KS S-60MP1-NSN: without moisture indicator and goggles;
-1PVM KS S-60MP1-ISN: with moisture indicator and without goggles;
-1PVM KS S-60MP1-ESG: with electronic indicator and goggles;
-1PVM KS S-60MP1-ESN: with electronic indicator and without goggles.
DEZEGA SP GÜVENLİK ÜRÜNLERİ SANAYİ VE
TİCARET ANONİM ŞİRKETİ
EGE SERBEST BÖLGESİ ZAFER SB MAH. NİLÜFER
SK.NO:30 GAZİEMİR, İZMİR
Tel. +90 232 251 0 394
Fax. +90 0 232 252 0 394
www.dezega.com
red. 201608.1PVM.EN.EU
CK2.00.000 РЭ1-01
22
Surname
Name
ANNEX А
Employee
Code
Position
Workshop
Commissioning
Par 1. Personal SCSR
SCSR’s manufacturing
Date
Decommissioning
23
Par 3. Reserve SCSR
Par 2. SCSRs in refuge chamber and changeover station
No of SCSR
OEM’s
Mine’s
for self-contained self-rescuers
__________________________________
(Name)
Mine registration log book
Shipment for
disposal
DEZEGA
1PVM KS (EN13794:2002)
Mine registration log book
Name, Surname
Employee Code
Position Company
(name)
and outside organizations
SCSR Using
Date
for reserved self-contained self-rescuers for mine ___________________workers
Serial No of SCSR
ANNEX B
SCSR Returns
1PVM KS (EN13794:2002)
DEZEGA
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