NISSAN RECALL CAMPAIGN BULLETIN 038 2010 11 06 024441 Ntb09

User Manual: 038

Open the PDF directly: View PDF PDF.
Page Count: 8

1/8
Reference: Date:
NTB09-038 July 16, 2009
VOLUNTARY SAFETY RECALL CAMPAIGN
2003 – 2007 NISSAN MURANO ENGINE AIR INTAKE DUCT
CAMPAIGN ID #: R0902
NHTSA #: 09V-169
APPLIED VEHICLES: 2003 – 2007 Murano (Z50)
Check Service Comm to confirm campaign eligibility.
INTRODUCTION
Nissan is conducting a voluntary safety recall on model year 2003 – 2007 Murano vehicles.
Under certain conditions, the intake duct, which is connected to the intermediate resonator
in the air intake system of the engine, may separate from the resonator with engine
movement. This could cause minor idle fluctuation or poor acceleration. If this occurs, and
the vehicle continues to be driven without being serviced, the engine may stall while
driving. To remedy this potential condition, Nissan is conducting this voluntary safety recall
campaign to replace the air intake duct with an updated part and the air duct clamps with
new clamps at no charge for parts or labor.
IDENTIFICATION NUMBER
Nissan has assigned identification number R0902 to this campaign. This number must
appear on all communications and documentation of any nature dealing with this campaign.
DEALER RESPONSIBILITY
It is the dealer’s responsibility to check Service Comm for the campaign status on each
vehicle falling within the range of this voluntary safety recall which for any reason enters the
service department. This includes vehicles purchased from private parties or presented by
transient (tourist) owners and vehicles in a dealer’s inventory. Federal law requires that
new vehicles in dealer inventory which are the subject of a safety recall must be
corrected prior to sale. Failure to do so can result in civil penalties by the National
Highway Traffic Safety Administration. While federal law applies only to new vehicles,
Nissan strongly encourages dealers to correct any used vehicles in their inventory before
they are retailed.
SERVICE PROCEDURE
Use this illustration for
reference while performing
the Service Procedure.
Items # 1 and # 8 will be
replaced.
(1) Air duct A
(2) Air duct B
(3) Blow-by hose
(4) Resonator 1
(5) Resonator 3
(6) Resonator 4
(7) Clamp
(8) Wire clamps (large)
Figure A
CAUTION: Do not use any lubricant when removing or installing the air ducts and
resonators. Lubricant may adversely affect the ducts and resonators.
1. Disconnect the Positive Crankcase Ventilation (PCV) hose from resonator 1.
2. Loosen the clamps shown in Figure 1 (clamps at both ends of the air duct assembly).
3. Remove the air duct assembly from the vehicle and set it on a clean working surface.
PCV hose
Clamp
Resonator 1
Air duct
assembly
Clamp
Figure 1
2/8 NTB09-038
4. After removing the air duct assembly, cover the openings to the electronic control
throttle and airflow meter with clean cloth / rags.
CAUTION:
• Make sure to cover the openings to the electronic control throttle and airflow
meter.
• Covering the openings will prevent debris entry.
5. Loosen both wire clamps shown in Figure 2 (clamps on both sides of resonator 1).
6. Replace the wire clamp on air duct B.
a. Pull air duct B away from resonator 1 just enough to remove the old wire clamp and
install a new one.
• Bend the old wire clamp so it cannot be reused.
b. Reconnect air duct B to resonator 1.
CAUTION: Before installing air duct B, use a clean cloth / rag to wipe away any
debris from the duct and resonator.
Resonator 1
Air duct B
Wire clamp
Wire clamp
Air duct A
Figure 2
3/8 NTB09-038
• Make sure to align the resonator
protrusion with the air duct cut
out.
Protrusion aligned
with cut out.
Figure 3
7. Disconnect / remove air duct A from resonator 1.
Wire clamp
Resonator 1
Air duct B
Wire clamp
Air duct A Band
clamp
Figure 4
4/8 NTB09-038
Rubber stud
8. Swap the band clamp from the old air
duct A to the new air duct A.
• Use the original band clamp.
• Band clamp goes on the throttle body
end of air duct A.
• Make sure the clamp is aligned
correctly (rubber stud through hole in
clamp as shown).
Figure 5
9. Discard the old air duct A and the old wire clamp.
• Cut the old air duct A in half and bend the wire clamp so they cannot be reused.
10. Put the new wire clamp on the resonator end of the new air duct A.
CAUTION: Before installing air duct A, use a clean cloth / rag to wipe away any
debris from the duct and resonator.
11. Connect the new air duct A to
resonator 1.
• Make sure the slot (cut-out) in the
duct is aligned with the largest
protrusion on the resonator.
NOTE: There are 4 protrusions on
the resonator, use the largest one to
align the air duct.
Protrusion aligned
with cut-out.
Figure 6
12. Position and tighten both wire clamps (air duct A and air duct B).
a. Position each wire clamp near the protrusion / cut out (see Figure 6).
b. Tighten the clamps to: 2.2 - 3.0 N-m (0.22 - 0.30 kg-m, 20 – 26 in-lb).
5/8 NTB09-038
13. Check the wire clamps connecting air
duct B with resonators 3 and 4 - make
sure they are tight.
Resonator 4
Resonator 3
Figure 7
Figure 8
14. Make sure resonators 1 and 3 are
connected as shown is Figure 8.
Resonators 1 and
3 connected
15. Remove covers (cloth / rags) from the openings of the electronic control throttle and
airflow meter.
16. Install the air duct assembly back into the vehicle.
17. Reattach the PCV hose.
18. Tighten the band clamps at each end of the air duct assembly.
CAUTION:
• Make sure all air duct assembly clamps do not interfere with other parts.
• After completing installation, make sure the air ducts are tight by lightly
tugging on each end of each air duct.
6/8 NTB09-038
PARTS INFORMATION
DESCRIPTION PART # QUANTITY
Duct Clamp Kit
(Kit includes Air Duct A and two wire clamps) 16578 – CA09A 1
CLAIMS INFORMATION
Submit a “CM” line claim using the following claims coding:
“CM” I.D.: R0902
DESCRIPTION OP CODE FRT
Replace Air Duct A and Two Wire Clamps R09022 0.2 hrs.
7/8 NTB09-038
OWNER’S LETTER
Dear Nissan Owner:
This notice is sent to you in accordance with the requirements of the National Traffic and
Motor Vehicle Safety Act. Nissan has decided that a defect that relates to motor vehicle
safety exists in some 2003-2007 Model year Nissan Murano vehicles. Our records indicate
that you own or lease the Nissan vehicle identified by the VIN on the cover of this notice.
Reason for Recall
Under certain conditions, the intake duct, which is connected to the intermediate resonator
in the air intake system of the engine, may separate from the resonator with engine
movement. This could cause minor idle fluctuation or poor acceleration. If this occurs, and
the vehicle continues to be driven without being serviced, the engine may stall while
driving.
What Nissan Will Do
Your Nissan dealer will replace the air intake duct with an updated part and the air duct
clamps will be replaced with new clamps. This free service should take about 1 hour to
complete, but your Nissan dealer may require your vehicle for a longer period of time based
upon their work schedule.
What You Should Do
Contact your Nissan dealer at your earliest convenience in order to arrange an appointment
to have your vehicle repaired. Please bring this notice with you when you keep your
service appointment. Instructions have been sent to your Nissan dealer.
If you have additional questions you may contact the National Consumer Affairs
Department, Nissan North America, Inc., P.O. Box 685003, Franklin, TN 37068-5003. The
toll free number is 1-800-NISSAN1 (1-800-647-7261). You may also submit a complaint to
the Administrator, National Highway Traffic Safety Administration, 1200 New Jersey
Avenue, SE., Washington, DC 20590; or call the toll-free Vehicle Safety Hotline at 1-888-
327-4236 (TTY: 1-800-424-9153); or go to http://www.safercar.gov.
Federal law requires that any vehicle lessor receiving this recall notice must forward
a copy of this notice to the lessee within ten days.
Thank you for your cooperation. We are indeed sorry for any inconvenience this may
cause you.
8/8 NTB09-038

Navigation menu