00_Cover_TOC_FNL_TRIM LMSW Series 2011Parts Guide 72 73
User Manual: LMSW Series
Open the PDF directly: View PDF .
Page Count: 2

MSW and LMSW Series
Tongs and Tips
6 in 12 in 18 in
Tongs (152 mm) (305 mm) (457 mm) Tips
Standard Standard Flat
040 197 040 198 040 199 040 211 040 212
MO Offset MO Offset
040 200 040 201 040 202 040 215
TT-6 Standard Flat
— 040 203 040 204 040 211 040 212
TT-9 Standard Flat
— 040 205 040 206 040 211 040 212
G-7 8 in (203 mm) Standard Flat
040 207 040 211 040 212
FF 8 in (203 mm) FF
040 208 040 213
FH 5 in (127 mm) FH
040 209 040 214
3-1/2 in (89 mm)
Standard Standard Flat
040 197 040 198 040 199 040 211 040 212
TT-6 Standard Flat
6-1/2 in (165 mm)
TT-6 Standard Flat
TT-6 Standard Flat
— 040 203 040 204 040 211 040 212
TT-9 Standard Flat
9-1/2 in (241 mm)
TT-9 Standard Flat
TT-9 Standard Flat
— 040 205 040 206 040 211 040 212
8 in (203 mm)
7-1/2 in
8 in (203 mm)
7-1/2 in
8 in (203 mm)
(190 mm)
(190 mm)
8 in (203 mm)
8 in (203 mm)
Standard Flat
040 207 040 211 040 212
8 in (203 mm)
8 in (203 mm)
5 in (127 mm)
5 in (127 mm)
3-1/2 in (89 mm)
6 in 12 in 18 in Tips
Description (152 mm) (305 mm) (457 mm) Included
Standard 90˚
No. 1 MT 040 218 040 219 040 220 040 223
No. 2 MT — — 041 001 040 308
Standard 45˚
No. 1 MT — 041 004 041 005 (N/A) 040 851
No. 2 MT — — 040 296 040 225
TT-6W
No. 2 MT — — 041 838 040 308
TT-9W
No. 2 MT — — 041 840 040 308
No. 1 Pointed
SW-12 — 071 465 —
071 466 Top
(N/A) Flat Threaded
071 467 Bottom
Description Part # Quantity Where Used
No. 1 MT (Pointed) 040 223 2 tips Standard 90˚ No. 1 Tongs
No. 1 MT (Offset) 040 224 2 tips Standard 90˚ No. 1 Tongs
No. 2 MT (Pointed) 040 308 2 tips Standard 90˚ No. 2 Tongs,
TT-6W Tongs, TT-9W Tongs
No. 1 MT (Offset) 040 851 2 tips Standard 45˚ No. 1 Tongs
No. 1 MT (Offset) 040 226 2 tips Standard 90˚ No. 1 Tongs
No. 1 MT (Offset) 040 298 2 tips Standard 90˚ No. 1 Tongs
No. 2 MT (Offset) 040 225 2 tips Standard 45˚ No. 2 Tongs
No. 1 MT (Pointed) 071 466 1 tip for SW-12 Tongs
top tong
Threaded (Flat) 071 343 1 tip for SW-12 Tongs (Optional)
bottom tong
Threaded (Flat) 071 467 1 tip for SW-12 Tongs
bottom tong
No. 1 MT 040 216 2 tips Standard 90˚ No. 1 Tongs
(Flat Swivel Tip)
Adapter 040 227 2 adapters Standard 90˚ No. 2 Tongs,
(Adapts No. 1 TT-6W Tongs (Top),
Morse Taper Tip to TT-9W Tongs (Top)
No. 2 Receptacle)
Important Ordering Information
■To determine the correct tong reorder length,
measure exposed tong length when installed in
spot welder.
Removed tongs measure 2 inches longer than
the listed chart length. For correct reorder length,
deduct 2 inches from the removed tong.
■One set of tips is supplied with each set of tongs.
■Maximum welding capabilities are obtained with
minimum tong length.
■Tips are made of RWMA Class 2 Alloy.
For your added convenience, spot welder tongs and tips
can now be ordered through the Miller Service Parts
business for use with the following models:
■ MSW-41, MSW-41T, MSW-42, MSW-42T,
LMSW-52 and LMSW-52T
Gyro Bail #041 979
Supports the weight of
the welder. Operates with
boom and counterweight
or from spring-loaded
cable. Spot welds in any
position.
SPOT WELDERS
72 fax orders 1-800-637-2314
07_SpotWelders_FNL_TRIM.indd 72 1/20/11 10:46 AM

PSW and SSW Series Tongs
6 in 12 in 18 in Tips
Description (152 mm) (305 mm) (457 mm) Included
Standard 90˚
No. 1 MT 040 218 040 219 040 220 040 223
No. 2 MT — — 041 001 040 308
Standard 45˚
No. 1 MT — 041 004 041 005 (N/A) 040 851
No. 2 MT — — 040 296 040 225
TT-6W
No. 2 MT — — 041 838 040 308
TT-9W
No. 2 MT — — 041 840 040 308
No. 1 Pointed
SW-12 — 071 465 —
071 466 Top
(N/A) Flat Threaded
071 467 Bottom
6-1/4 in
Standard 90˚
6-1/4 in Standard 90˚
(159 mm)
No. 1 MT
(159 mm) No. 1 MT
Standard 90˚
4-1/4 in
Standard 90˚
4-1/4 in Standard 90˚
(108 mm)
No. 1 MT
(108 mm) No. 1 MT
Standard 90˚
Standard 90˚
Standard 90˚
Standard 90˚
No. 1 MT
No. 1 MT
4-1/4 in
No. 1 MT
4-1/4 in No. 1 MT
(108 mm)
No. 1 MT
(108 mm) No. 1 MT
Standard 45˚
Standard 45˚
6-1/4 in
No. 1 MT
6-1/4 in No. 1 MT
(159 mm)
No. 1 MT
(159 mm) No. 1 MT
Standard 45˚
Standard 45˚
No. 1 MT
No. 1 MT
Standard 45˚
No. 1 MT
7-1/2 in
(190 mm)
TT-6W
TT-6W
9 in
TT-9W
9 in TT-9W
(229 mm)
TT-9W
TT-9W
4-1/4 in (108 mm)
071 467
071 467
071 467
PSW and SSW Series Tips
Description Part # Quantity Where Used
No. 1 MT (Pointed) 040 223 2 tips Standard 90˚ No. 1 Tongs
No. 1 MT (Offset) 040 224 2 tips Standard 90˚ No. 1 Tongs
No. 2 MT (Pointed) 040 308 2 tips Standard 90˚ No. 2 Tongs,
TT-6W Tongs, TT-9W Tongs
No. 1 MT (Offset) 040 851 2 tips Standard 45˚ No. 1 Tongs
No. 1 MT (Offset) 040 226 2 tips Standard 90˚ No. 1 Tongs
No. 1 MT (Offset) 040 298 2 tips Standard 90˚ No. 1 Tongs
No. 2 MT (Offset) 040 225 2 tips Standard 45˚ No. 2 Tongs
No. 1 MT (Pointed) 071 466 1 tip for SW-12 Tongs
top tong
Threaded (Flat) 071 343 1 tip for SW-12 Tongs (Optional)
bottom tong
Threaded (Flat) 071 467 1 tip for SW-12 Tongs
bottom tong
No. 1 MT 040 216 2 tips Standard 90˚ No. 1 Tongs
(Flat Swivel Tip)
Adapter 040 227 2 adapters Standard 90˚ No. 2 Tongs,
(Adapts No. 1 TT-6W Tongs (Top),
Morse Taper Tip to TT-9W Tongs (Top)
No. 2 Receptacle)
TT-6W Tongs, TT-9W Tongs
TT-6W Tongs, TT-9W Tongs
Morse Taper Tip to TT-9W Tongs (Top)
Important Ordering Information
■To determine the correct tong reorder length,
measure from the center of the spot weld tip back
to the front water hose connection.
■Tongs and tips shown to the left can be used
with all PSW and SSW model spot welders.
Recommended max imum tong length is 18 in
(457 mm). A limited group of special tongs are
awvailable, contact Miller Service Parts.
■Tong throat-height dimen sion for standard 90° and
45° tongs is 4-1/4 in (108 mm). Throat length is
measured from the center of the spot tips to the
front water hose connection on the tong.
■One set of tips is supplied with each set of tongs.
■Tips are made of RWMA Class 2 alloy.
■Maximum welding capabilities are obtained with
minimum tong length.
■MT = Morse Taper
No. 1 Morse Taper diameter = 1/2 inch
No. 2 Morse Taper diameter = 5/8 inch
For your added convenience, spot welder tongs and
tips can now be ordered through the Miller Service
Parts business for use with the following models:
■ PSW-1020 ATT and PSW-2020 ATT
■ SSW-1020 ATT, SSW-2020 ATT and SSW-2040 ATT
Correct Requirement
Incorrect
Spot
Welder Tip
Front
Connection
SPOT WELDERS
73
phone orders 1-866-931-9731
07_SpotWelders_FNL_TRIM.indd 73 1/20/11 10:46 AM