2102141 001_B_9489_Flexible_Disk_Drive_Technical_Manual_Dec1979 001 B 9489 Flexible Disk Drive Technical Manual Dec1979
2102141-001_B_9489_Flexible_Disk_Drive_Technical_Manual_Dec1979 2102141-001_B_9489_Flexible_Disk_Drive_Technical_Manual_Dec1979
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1 B9489 FLEXIBLE DISK DRIVE TECHNICAL MANUAL INTRODUCTION AND OPERATION 2 FUNCTIONAL DETAIL 3 . CIRCUIT 4 ADJUSTMENTS 5 MAINTENANCE PROCEDURES 6 INSTALLATION PROCEDURES 7 8 9 Burroughs 10 m A FIELD ENGINEERING FIELD ENGINEERING PROPRIETARY DATA. The information contained in this document is proprietary to Burroughs Corporation. The information or this document is not to be reproduced. shown, or disclosed outside Burroughs Corporation without written permission of the Patent Division. This material is furnished for Burroughs Field Engineering Personnel. and is not furnished to customers . except under special License Agreement.. THIS DOCUMENT IS THE PROPERTY OF AND SHALL BE RETURNED TO BURROUGHS CORPORATION. BURROUGHS PLACE, DETROIT~ MICHIGAN 48232. F.E. Dist. Code~ Printed In U.s. America December 1979 (\ B c For Library Binder 424 Form 2102141-001 Burroughs believes that the information described in this manual is accurate and reliable, and much care has been taken in its preparation. However, no responsibility, financial or otherwise, is accepted for any consequences arising out of the use of this material. The information contained herein is subject to change. Revisions may be issued to advise of such changes and/or additions. Correspondence regarding this document should be addressed directly to Technical Documentation Department, Technical Information Organization, Burroughs Machines limited, Cumbernauld, Glasgow, Scotland, G680LN. ii PUBLICATION CHANGE NOTICE Bu.rronghs 2102141-002 peN No.: ___________ - - - - - - - - - Date: _ _J_an_ua_ry_l_9_80_ _ _ _ __ Publication Title: B 9489 Flexible Disk Drive Technical Manual Other Affected Publications:~N_on_e_ _ _ _ _~~_~_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _~ ____N_o_n_e_____________________________________________________________________ Super~des: Description This Publication Change Notice proVides additional information regarding the Preventive Maintenance Guide. Remove the following pages : Add the following pages : iii & iv 5-1 & 5-2 iii & iv 5-1 & 5-2 Retain this PCN as a record of changes made to the basic publication. FIELD ENGINEERING PROPRIETARY DATA The information contained in this document is proprietary to Burroughs Corporation. The information or this document is not to be reproduced, shown, or disclosed outside Burroughs Corporation without written permission of the Patent Division. This material is furnished for Burroughs Field Engineering Personnel, and is not furnished to customers except under special License Agreement. THIS DOCUMENT IS THE PROPERTY OF AND SHALL BE RETURNED TO BURROUGHS CORPORATION, BURROUGHS PLACE, DETROIT, MICHIGAN 48232. F.E. DiSI., Code SO For Library Binder 424 1...._ _ _ _ __ Printed in U.S. America iii Form 2102141 PUBLICATION CHANGE NOTICE Bu.rrou.ghs peN No.: _ _2102141-001 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __ Date: __De_c_e_m_b_er_19_7......;9_ _ _ _ __ Publication Title: _..4:B!:...I9~4.:.:;8~9....!iFll..t.e:...!X1.!:t.·b~1~e...t:::D~isk~Dt;::;,jnu.·vue~t~e~c!.!:ihnwi~cal~Mwan~u_alk....__ _ _ _ _ _ _ _ _ _ _ _ _ _ _ __ Super~des: ___N __o_ne______________________________________________________________________ Description this Publication Change Notice provides Section 4, Adjustments Remove the following: Insert the following: Title A Page v thru vi 4-1 thru 4-2 ii iii thru viii Title 4-1 thru 4-10 Retain this PCN as a record of changes made to the basic publication. FIELD ENGINEERING PROPRIETARY DATA The information contained in this document is proprietary to Burroughs Corporation. The information or this document is not to be reproduced, shown, or disclosed outside Burroughs Corporation without written permission of the Patent Division. This material is furnished for Burroughs Field Engineering Personnel, and is not furnished to customer. except under special License Agreement. THIS DOCUMENT IS THE PROPERTY OF AND SHALL BE RETURNED TO BURROUGHS CORPORATION, BURROUGHS PLACE, DETROIT, MICHIGAN 48232. F.E. DiSI., C()de~. BD For Library Binder 424 _____..I Printed in U.S. America Form 2102141-001 iii Burroughs - B 9489 Flexible Disk Drive Teclmical Manual LIST OF EFFECTIVE PAGES iv Page Issue Title ii iii thru iv v thru vii viii 1-1 thru 1-12 2-1 thru 2-25 2-26 3-1 thru 3-9 3-10 4-1 thru 4-10 5-1 5-2 5-3 thru 5-4 6-1 6-2 PCN-OOI PCN-OOI PCN-002 PCN-OOI Blank Original Original Blank Original Blank PCN-OOI Original PCN-002 Original Original Blank LIST OF EFFECTIVE PAGES Page Title ii thru vii viii 1-1 thru 1-12 2-1 thru 2-25 2-26 3-1 thru 3-9 3-10 4-1 thru 4-10 5-1 thru 5-4 6-1 6-2 iv Issue PCN-OOI PCN-OOI Blank Original Original Blank Original Blank PCN-OOI Original Original Blank Burroughs - B9489 Flexible Disk Drive Technical Mariual TABLE OF CONTENTS Section 1 INTRODUCTION AND OPERATION General Description. • Configurations. Applications . Major Assemblies. Motor and Spindle Receiver. . • . . Stepper Motor and Leadscrew. . . Carriage. . . Pressure Pads . . Magnetic Heads Recording Mode . Printed Circuit Board Operation . . . . . Flexible Disk (Mini-Disk) Sector Configuration. . Data Configuration Recording Mode . . . . . . Functions Seek . . Write. . . Read . . Physical and Electrical Characteristics • Physical. . . . . . Electrical . . . . . Recording Characteristics Format. . Data Access. Flexible Disk . Jacket . . . Disk Handling. . . Operating Procedures . . . . Indicators and Control. . Electrical Interconnections, Host to Master Interface. . . . . . . Master DC Supplies. . . . ... Master Drive to Slave Drive Interface Line Power and Grounding. . . . . Section 2 .FUNCTIONAL DETAIL Positioner . . . . . • • General Description. . . • . Mechanics ,; • . . . • . . ..•. Carriage. . . Magnetic Heads . • . Electronics.. .••• File OP. . . Address Latches . Address 00 Detector. . Illegal Address. . . • . . Current Address Counter and Comparator 2102141-001 Page 1.... 1 1-2 1-2 1-3 1-3 1-3 1-3 1-4 1-4 1-4 1-4 1-5 1-5 1-5 1-5 1-6 1-6 1-7 1-7 1-7 1-7 1-7 1-7 1-7 1-7 1-7 1-7 1-8 1-8 1-8 1-9 1-9 1-9 1-10 1-10 1-10 2-1 2-1 2-1 2-2 2-2 2-2 2~3 2-4 2':"'"4 2-4 2-4 Section 2 (Continued) . Stepper Motor Drivers . Stepper Motor Register. Stepper Motor. ••.• • • Positioner Clock. . Clock Control. . Direction Control. . Position Settled . Head Select. . . . . Head Load Solenoids and Tiler . Index and Sector Pulses. . Write. . . . . General. . . . Write Clock. . • . . Write Data Encode . Unit Selection. . . Write Inhibit • . . Write and Erase Drivers. . Read Head Select. . . . . • Read Channel. . . • • • Digital Fi Iter. • . . • • Data Decode . General. . • Selection . . . Standardizer and PLL • PLL . . . . . • Read Enable Delay . Read Clock. Data Window Section 3 CIRCUIT DETAIL General. . . Section 4 ADJUSTMENTS Introduction . . Special Tools . . Align me n t Pisk . . • . B 80 Hex Keyboard Collated Table • • Alignment Track Selection using B 80 MTR Alignment Meter Operating Instructions Adjustments • . • • • . • . • Backlash Nut Adjustment.. . • . . Track to Track Alignment Che ck Track to Track Alignment Adjustment. Circumferential Alignment . . . • Track 00 Adjustment • . • • • . Phase Locked Loop and Data Windows. DTM ·1000 or BDM 1250 DTM 1000 . . . BDM 1250. . . . . . . . . . Section 5 MAINTENANCE PROCEDURES Removal and Replacement Procedures. . Page 2-6 2-6 2-8 2-8 2-9 2-9 2-9 2-11 2-11 2-11 2-15 2-15 2-16 2-16 2-18 2-18 2-18 2-18 2-18 2-21 2-21 2-21 2-21 2-23 2-23 2-23 2-25 2-25 3-1 4-1 4-1 4-1 4-1 4-1 4-2 4-2 4-2 4-3 4-3 4-5 4-7 4-7 4-8 4-9 4-9 5-1 v Burroughs - B9489 Flexible Disk Drive Technical Manual TABLE OF CONTENTS (Continued) Section 5 (Continued) Fascia . . . Receiver. . . . • . . Stepper Motor and Carriage . Head Solenoids I..arnps . . . . . . . . . . . Pressure Pads . . ..' Drive Belt . . Page 5-1 5-1 5-1 5-2 5-2 5-2 5-2 page Section 5 (Continued) Preventive Maintenance Fuide. . . . . Fault Finding. . . . . . Recovery of Conta~inated Disks. Certified Disks. . . . . . . . . . Section 6 INSTALLATION PROCEDURES Installation Procedures. . . 5-2 5-2 5-2 5-2 6-1 LIST OF ILLUSTRATIONS Figure Page Figure 2-16 2-17 2-18 2-19 2-20 2-21 2-22 Read Block Diagram. Read Channel Test Points . Schematic - Read Channel PLL/Data Relationship. Data Decode Timing. Schematic - Read Data Decode . Worst Case Peak Shift 2-21 2-21 2-22 2-23 2-23 2-24 2-25 3-1 3-2 3-3 3-4 3-5 Logic Example SN7400 QJ.lad 2-Input NAND Gate . SN7402 Quad 2-Input NOR Gate SN7404 HEX Inverter ~ SN7405 HEX Inverter with Open Collector Output SN7410 Triple 3-Input NAND Gate. SN7420 Dual 4-Input NAND Gate . SN7426 Quad 2-Input High Input Voltage Interface NAND Gate with Open Collector Output SN7438 Quad 2-Input Interface NAND Gate with Open Collector Output . SN74132 Quad 2-Input NAND Gate -Schmitt Triggers SN7427 Triple 3-Input NOR Gate SN75452 Dual NAND Driver . SN7474 Dual D-type Flip Flop ITT96015D Retriggerable Monostable Multivibrator. 9602 Dual Retriggerable, Resettable, Monostable Multivibrator. 8284 Hexadecimal Up/Down Counter. 9308 Dual 4-Bit Latch . 9322 Quad 2-Input Multiplexor . 9324 5-Bit Comparator. 733 Differential Amplifier. 3-1 3-2 I-I 1-2 1-3 1-4 1-5 1-6 1-7 1-8 1-9 1-10 1-11 1-12 1-13 1-14 1-15 1-16 1-17 Complete Unit. Master/Slave Configuration. Major Assemblies. Stepper Motor and Leadscrew. Carriage Assembly Diagrammatic Recording Head Magnetic Head Layout . Head Schematic Track Format (Upper Side) Track Format (Lower Side) Sector Configuration Encoding Comparison Disk. Jacket Operator Controls Common Electronics Block Diagram. 1-1 1-2 1-2 1-3 1-4 1-4 1-5 1-5 1-5 1-5 1-6 1-6 1-8 1-8 1-9 1-11 1-12 2-1 2-2 . 2-3 2-4 Positioner Mechanics (Top View) Carriage (Side View) . Positioner Electronics Block Diagram . Schematic - Address Counter/ Comparator Schematic - Positioner Clock and Stepper Motor Drivers. , Stepper Motor. Positioner Clock Start-Up . Schematic - Head Load Control. Schematic - Index/Sector J:lulses. Index and Sector Generation. Write Block Diagram. Write Timing Schematic - Write Data Encoder. Schematic - External Interface Logic. Schematic - Write Driver . 2-1 2-2 2-3 2-5 2-6 2-7 2-8 2-9 2-10 2-11 2-12 2-13 2-14 2-15 vi 3-6 3-7 3-8 3-9 3-10 2-5 2-7 2-8 2-8 2-12 2-13 2-14 2-15 2-16 2-17 2-19 2-20 3-11 3-12 3-13 3-14 3-15 3-16 3-17 3-18 3-19 3-20 Page .' 3-~ 3-2 3-3 3-3 .3-3 3-3 3-4 3-4 3-4 3-4 3-5 3-5 3-5 3-6 3-6 3-6 3-6 3-7 Burroughs - B 9489 Flexible Disk Drive Technical Manual LIST OF ILLUSTRATIONS (Continued) Figure 3-21 3-22 3-23 3-24 3-25 3-26 3-27 I 4--1 4--2 Page Figure 710 High Speed Differential Comparator 7496 5-Bit Shift Register NE 562B Phase Locked Loop. TIL 31 or 1A48B Photo Emissive Diode TIL 81 or 2B50B Silicon Photo Transistor Delay Une 300ns . High Power Transistor 2N6055 or TIP640. 3-7 3-7 3-8 3-9 3-9 3-9 4--3 4--4 Backlash Nut Adjustment. Locking Plate Clearance 4--2 4--3 3-9 Page 4--6 4--5 4--6 4--7 4--8 Oscilloscope Wave Form Component Layout Showing the Position of Recommended Test Point Correct Waveform Incorrect Waveforms Unstable Waveforms Data Window Adjustment . 5-1 5-2 5-3 Stepper Motor and Carriage Assembly . 50/60Hz Conversion. Connection Block Diagram. 5-1 5-·2 5-4 4--6 4--8 4--8 4--8 4--9 LIST OF TABLES Page Table 1-1 1-2 2-1 3-1 4--1 4--2 5-1 2102141-001 Logic Interface Between Host System and Master Drive . . . . . DC Supplies to the Master Drive. . Stepper Truth Table. . Index of Modules. PCB Test Points 1-9 1-10 2-6 3-1 4--1 I 4-2 5-3 vii Burroughs - B9489 Flexible Oisk Drive Technical Manual Sec. 1 Page 1 SECTION 1 INTRODUCTION AND OPERATION GENERAL DESCRIPTION The A/B 9489 Flexible Disk Drive provides a storage capacity of 1 megabyte per disk. The disks are removable, allowing unlimited off-line storage and easy transportation of data between sites. The disks are made from flexible mylar and are coated with iron oxide on both sides. A protective envelope shields the disk from contamination. Data is recorded on both sides of the disk by two heads, one for each side. The heads are mounted on a carriage that is movable, so that the heads are positioned to one of the 88 concentric tracks on the disk. Movement of the carriage is controlled by a stepper motor connec.ted to a lead screw. Writing or reading is accomplished with the head that is in contact with the disk. To ensure contact, a pressUte pad presses· the disk against the head from the opposite side of the disk. In order to reduce wear, the pressure pads are retracted if the unit is not in use. Only one pressure pad can be active at any time. Each disk has 2 recording sides with 88 tracks on each side. Each track contains 32 sectors with 180 bytes of information in each sector. Figure 1-1. Complete unit For Form 2102141 Page 2 Burroughs - B9489 Flexible Disk Drive Technical Manual Introduction and Operation CONFIGURATIONS APPLICATIONS Two units of the Flexible Disk Drive are available: Master Unit (A/B 9489-1) Slave Unit (A/B 9489-2) The master unit is connected to the system controller (10 Control, Device Dependent Port) and contains additional electronics common to both units. The slave unit, if required, cannot function alone and connects to the master unit. The slave unit obtains DC power from the master unit. MINI DISK UNITS SYSTEM .I 1/0 CABLE I/O CONTROL SLAVE MASTER I ~ ~ I I I I POWER SUPPLY DC AC A/B 9489-1 A/B 9489-2 I I I I I Random access makes the unit ideal for memory expansion of small computer systems where programs and software need to be read into memory at frequent intervals. In such a system the master disk would be used to contain system software and program and the slave would be used to record users files such as inventory, payroll, and accounting information. In this application, the systems disk is a semipermanent fixture while the user selects the second disk according to the programs required to run. Other uses are as follows: Software/program transportation. Collection of diagnostic information. Data collection. I Figure 1-2. Master/Slave Configuration STEPPER MOTOR Each sector of the disk ( 180 bytes) has a unique address consisting of a side track and sector number. Any sector can be accessed by moving the head to the correct track and then waiting until the correct sector arrives under the head. This enables any sector to be accessed independently and is known as RANDOM ACCESS. Random access permits selective reading or writing of records within a file without having to read or write the entire file (as is the case with magnetic tape). MOTOR UPPER PRESSURE PAD SOLENOID MAGNETIC HEADS AND PRESSURE PADS INDEX/SECTOR TRANSDUCER WRITE LOCKOUT TRANSDUCER Figure 1-3. Major Assemblies Burroughs - B9489 Flexible Disk prive Technical Manual Sec. 1 Page 3 Introduction and Operation MAJOR ASSEMBLIES (Refer to figure 1-3). 4. MOTOR AND SPINDLE 5. The ac motor (115Vac) drives the spindle at 370 rpm via a pulley and self tensioning belt. The purpose of the spindle is to rotate the disk and it is cone shaped to center the disk as the disk is engaged with the spindle. Conversion from 50Hz to 60Hz is achieved by reversing the pulley on the motor shaft. RECEIVER The receiver accepts and holds the disk in the unit. It has two positions, up when the door is open, and down when the door is closed. When the door is open and the receiver is up, disks may be inserted or extracted. When the door is closed and the receiver down, the disk is not accessable to the operator and is in use by the unit. The receiver operates as follows: 1. 2. 3. Accepts the disk when it is inserted. Lowers the disk when the door is closed. Engages the disk with the spindle by means of the annulus. 6. 7. 8. The index/sector transducer provides timing pulses for use of the controller. . The write inhibit transducer detects, disks which are wri te protected. Provides a mounting for the upper pressure pad solenoid. Swi~ches the motor ON when the receiver lowers and OFF when the receiver lifts. Lifts the upper head clear of the disk when in the up position to enable easy insertion and extraction of the disk. STEPPER MOTOR AND LEADSCREW The purpose of the stepper motor and lead screw is to move the carriage to the required track. The stepper motor is three phase (3 windings) with 15 degrees per step. If the windings are energised in the correct sequence the motor will step in one direction and if the sequence is reversed, the motor will step in the other direction. The lead screw is an integral part of the motor and is a "Three Start Leadscrew". Each step of the motor corresponds to a 1/64 inch movement of the carriage. Figure 1-4. Stepper Motor and Leadscrew For Form 2102141 Page 4 Burroughs - B9489 Flexible Disk Drive Technical Manual Introduction and Operation CARRIAGE The purpose of the carriage is to hold the heads in the correct position. The carriage is threaded on the lead screw so that as the lead screw rotates, the carriage moves towards, or away from, the spindle. An alignment rod prevents rotation of the carriage with the lead screw. The backlash nut ensures that all play between the leadscrew and carriage is taken up in the direction of the spindle. The vane interrupts the track 00 transducer when the carriage is situated at track 00. This is used to calibrate the electronics when a disk is first inserted and each time track 00 is accessed. The lower magnetic head is bonded to the body of the carriage. The upper magnetic head is bonded to an arm which can move vertically. This arm is lifted when the receiver is raised to allow the disk to pass between the heads. When the receiver is lowered, the arm is returned to its position by spring tension. PRESSURE PADS The magnetic head pressure pads are mounted on the carriage and press the disk against the head to ensure good contact. A force of 11 grams is provided by the torsion springs. The pressure pads are only active when their respective solenoids are selected. Only one solenoid can be picked at any time. (A function of the electronics). When a head is selected, the pressure pad solenoid on the opposite side of the disk is energised, allowing the pressure pad to push the disk against the selected head. 5 revolu- tions after the read or write operation the pressure pad is, disengaged if no further commands are received. This reduces disk and head wear. MAGNETIC HEADS The magnetic heads contain 2 windings, one for writing and reading and'one for erase. Writing is achieved by passing current through the write/read winding. When current passes through the winding, a magnetic flux flows in the core. In the area of the gap the region of least reluctance to the magnetic flux is through the disk. Flux passing through the disk magnetises it permanently, completelysaturating it. (refer to figure 1-6). By reversing the current in the winding, the direction of magnetisation is reversed. A change in direction of magnetisation is known as a "flux reversal." By writing flux reversals in a specific pattern, data can be recorded. RECORDING MODE (Refer to the paragraph) During read, the flux reversals passing under the head flow through the core and induce a current in the winding. The induced current is amplified' and decoded into the original data. Read is non-destructive and the data can be read repeatedly. The purpose of the erase winding is to magnetise a band on each side of the data. This erases any flux left from previous writing operations and provides a "guard band". If old data was allowed in this position a slight misposition of the head would pick up both sets of data and result in errors. WINDING _ _~" MAGNETIC CORE FLUX MAGNETIC COATI NG DISK MOVEMENT Figure 1-5. Carriage Assembly DISK Figure 1-6. Diagrammatic Recording Head 1 Burroughs - B9489 Flexible Dis~ Drive Technical Manual Sec. 1 Page 5 Introduction and Operation Refer to figure 1-7 The recorded data is approximately 0.0104 inch wide with a guard band of 0.0052 inch on each side. This type of head is known as a single gap, tunnel erase head. The cores are mounted in a ceramic shoe for long life. Figure 1-8 is an electrical schematic of the magnetic head. PRINTED CIRCUIT BOARD The master printed circuit board contains the following: Interface electronics 1. 2. Positioner electronics 3. Index/Sector pulses Write encoding 4. 5. Write amplifier Read amplifier 6. Read decoding 7. Write lockout 8. The slave printed circuit board contains the following: 1. Positioner electronics 2. Write amplifier 3. Write lockout 4. Read amplifier 5. Index/Sector pulses OPERATION . FLEXIBLE DISK (MINI-DISK) Data is recorded on the flexible disk on 88 concentric tracks. The lower magnetic head is offset relative to the upper magnetic head in order to make space for the pressure pads and the distance of the tracks from the center of the disk is different on the upper and lower surface. (refer to figures 1-9 and 1-10). The two tracks in line with the heads at anyone time (one on the upper surface and one on the lower) is known as a CYLINDER. Sector Configuration Each track contains 32 sectors with 180 bytes of data per sector. The sectors are marked by holes on the disk (refer to figure 1-9)". A transducer detects these holes as the disk rotates and applies pulses to the controller. The sectors are numbered 0 to 31 and sector 0 is marked by an index hole immediately preceding the sector mark. The index hole is located midway between the sector 31 and sector 0 holes. DIRECTION OF DISK MOTION )IIIr --l---BBDJ~~~~ifi~ 0.0104 INCHES NOMINAL CORE : --r--- CORE GAP 120~INCH DATA I DJ--!~;;~BAND ERASE GAPS f- --- - ERASE WINDING READ/WRITE -..-,-.....,....-.,-WINDING CENTER TAP - .0052 Figure 1-7. Magnetic Head Layout Figure 1-9. Track Format (Upper Side) Figure 1-8. Head Schematic Figure 1-10. Track Format (Lower Side) For Form 2102141 Page 6 Burroughs - B9489 flexible Disk Drive technical Manual Introduction and Operation Data configuration The data within one sector consists of the following: (refer to figure 1-11). 1. 2. 3. 4. 5. 6. Preamble (32 bytes of zeros) Sync byte (2 bytes) Address (2 bytes) Data (180 bytes) Parity byte (1 byte) Postamble (remainder of sector, bytes of zeros) Recording Mode The recording mode used is Miller Frequency Mode (M.F.M.) A comparison of the various recording medes i~ illustrated in figure 1-12. M.F .M. is a self clocking mode (that is, it does not require a separate clock track) and it enables approximately twice as much data to be stored for the same flux-change density. M.F .M. consists of a flux-change at the edge of a data cell for a zero and a flux change in the centre of a cell for a one. If a zero follows a one, a fluxchange is not recorded. This is recognised and corrected during read and. the fluxchange density is minimised. POST AMBLE 180 DATA BYTES T:rl' ! BIT~ 3 BITS ZERO PARITY BYTE MOD 2 SUM OF CORRESPONDING BITS OFALL DATA BYTES SECTOR ADDRESS ONE BIT HEAD ADDRESS 7 BIT CYLINDER ADDRESS Figure 1-11. Sector Configuration o 0 1 10 0 o 0.0.0 I t RZ I NRZ I I I NRZl ~~~~ _ _":"---L._"':'-~ I I I I I I I I I PE DFM MFM Figure 1-12. Encocling Comparison I t Burroughs - B9489 Flexible Disk Drive Technical Manual Sec. 1 Page 7 Introduction and Operation FUNCTIONS The Seek function is the command from the controller to the unit to move the heads to a new track. The seek function sequence is as follows: 1. 2. 3. 4. A new track address is applied to units. A seek pulse is applied from the controller to the master or slave. The carriage moves to a new track and settles. The POSITION SETTLE signal is applied to the controller. POSITION SETTLE is the signal that a write or read operation may begin. Overlapping seek is permitted and consists of performing a seek on one unit while a seek is in progress on the other unit. The read operation ends when READ ENABLE from the controller goes false. READ ENABLE is made true shortly after a sector pulse so that the Phase Locked Loop can lock in on the preamble prior to the address and data. READ ENABLE is made false at the end of the sector. PHYSICAL AND ELECTRICAL CHARACTERISTICS Physical Length Width Height Weight Shipping weight 17.25 inch 10 inch 5.62 inch 201bs. 231bs. (43.8 cm) (25.4 cm) (14.3 cm) ( 9.07 kg) (10.43 kg) Electrical Write A write is initiated from the controller by making WRITE ENABLE true. If the Write lockout hole on the disk jacket is covered, the WRITE ENABLE signal enables the write and erase drivers on the selected drive. NRZ data (WRITE OAT A) is supplied to the drive in synchronisation with the OAT A CLOCK which is generated in the disk drive. The NRZ data is converted to M.F .M. in the common electronics (see figure 1-16). AC Power 120V + 6% -10% 50-60Hz 0.3 A per unit DC Power + 5V ± 10% 2.0 A per master unit 1.8 A per slave unit + 12V ± 10% 0.3 A per unit - 12V ± 10% 0.3 A per unit + 24V ± 10% 2.25A per unit Heat dissipation 75W RECORDING CHARACTERISTICS The MFM data is then transferred to the selected unit where it controls the direction of current flowing through the head. The erase coils are also energised to provide a "guard band" of erased disk on either side of the data written. The formatting of the data into preamble, address data, parity bits etc. is a function of the controller. As the disk passes over the selected head, the flux reversals induce an alternating current into the coil of the head. This is amplified, filtered for noise and digitised. The digitised read information from the selected unit is applied to the common electronics portion of the PCB. On receiving READ ENABLE from the controller an oscillator locks onto the data providing a data sampling window and a READ CLOCK. The purpose of this oscillator (phase locked loop) is to enable translation from MFM to NRZ. The READ OAT A is then applied to the host, synchronised with READ CLOCK. Format Number of cylinders per disk. Number of sides per disk Number of tracks per disk Sectors per track Sectors per cylinder Sectors per disk Data bytes per Sector Data bytes per Surface Data bytes per disk. Tracks per inch Bit density (Bits per inch) Recording mode 88 2 176 32 64 5,632 180 506,880 1,013,760 64 4,774 max. M.F.M. Data access Disk rotation speed Average latency Track to track Maximum access time Data transfer rate 370 rpm 80ms 47 ms 516 ms 375 K bits/second For Form 2102141 Page 8 Burroughs - B9489 Flexible Disk Drive Technical Manual Introduction and Operation FLEXIBLE DISK 2. The flexible disks are made from Mylar, or a similar material, 0.003 inch thick. The disk is coated with a 110 microinch thick layer of iron oxide/polymer. Figure 1-13 illustrates the dimensions of the disk. 3. 4. 5. Jacket 6.. Figure 1-14 illustrates the dimensions of the disk jacket. The inside of the jacket is covered with cleaning tissue to keep the disk clean. 7. 8. Disk Handling 9. The disk should be used under the following environmental conditions: Temperature: 50°F to 125°F (10°C to 51.6°C) Humidity: 8% to 80% 10. 11. 12. The disk should be stored under the following conditions: Temperature: 30°F to 125°F (_1°C to 5 1. 6°C) Humidity: 5% to 90% No moisture to be present on the disk. 13. 14. The following procedures and precautions should always be observed in order to avoid damaging the disk. if 15. Always keep the disk in the envelope in the ten pack box. Always return the empty envelope to the ten pack box. Treat the disk as fragile and easily damaged. Use a felt tip pen to write on the disk label (a pencil or ball point pen will damage the disk). DO NOT touch the magnetically coated (brown) surfaces. DO NOT leave the disk lying around on work surfaces. DO NOT put objects, including papers, on top of the disk. DO NOT expose .the disk to temperatures above 125°F (51.6°C). DO NOT allow the disk to become contaminated by tea, coffee, cigarette ash or similar contamination. DO NOT put a contaminated disk into a drive. DO NOT attempt to load a disk into a drive that is switched off. Damage to the center hole may result. DO NOT expose a disk to magnetic fields in excess of 50 oersteds. Always remember that tools can become magnetised. DO NOT fit labels other than those supplied in the ten pack box. DO NOT handle the center hole of the disk. Always put the disk back in the envelope when out of the drive. INDEX HOLE HALFWAY ~bl~~EN TWO SECTOR / 25 \- 8.00 INCHES 32 SECTOR HOLES 0.05 INCH DIAMETER SECTOR/INDEX HOLE . WRITE LOCKOUT HOLE 0.30 INCHES DIAMETER 0.057 INCHES Figure 1-13. Disk Figure 1-14. Jacket Sec. 1 Page 9 Burroughs - B9489 Flexible Disk Drive Technical Manual Introduction and Operation OPERATING PROCEDURES Table 1-1. Logic Interface Between Host System And Master Drive Indicators and Control (refer to figure 1-15) Door Release Bar Depressing the release bar unlatches the door and receiver for disk insertion. Closing the door securely automatically latches it shut. Write Enable Indicator When the Write Enable (red) indicator is illuminated it indicates that the disk in the unit can be written on and that old data will be destroyed. When the red indicator is out it indicates that the disk caEnot be written on and data is protected. File Operational Indicator (File Op.) When the File Op (blue) indicator is illuminated it indicates that a disk is inserted, up to speed and is in an operational state. Disk Insertion 1. 2. 3. 4. 5. Ensure that the power is ON. Press blue Door Release Bar to open the door. Remove disk from envelope. Insert the disk into the drive, head access slot first, with the label away from the release bar (see figure 1-14 and 1-15). When the disk is correctly inserted close the door. When the blue File Op indicator is illuminated the unit is ready. NOTE: If the disk is inserted the wrong way, the File Op. indicator will not illuminate. SIGNAL PIN -"-- GROUND PIN 42 47 '11 15 17 50 49 13 6 7 43" 46 44 45 4 40 39 34 36 35 37 41 2 32 30 -12 31 16 33 48 14 25 8 26 29 27 28 5 23 22 18 20 19 21 24 3 Cabinet Select/ Unit Select/ Head Select/ Address-1/ Address-2/ Address-4/ From Host System Address-8/ Address-16/ Address-32/ Address-64/ Seek/ Write Enable/ Write Data/ Read Enable/ Read Data/ File Operational/ Positioner Settled/ Write Inhibit/ Index/ From Disk Drive Sector/ Illegal Address/ Seek Incomplete/ Data Clock/ DOOR ~" Disk Extraction 1. 2. 3. 4. 5. Wait until the system has completed processing with the disk. Press Door Release Bar on the unit. Extract the disk. Immediately return the disk to its envelope. Close the door of unit. ELECTRICAL INTERCONNECTIONS HOST TO MASTER INTERFACE Table 1-1 contains the logic interface signals between the host system and the master drive. Each signal line is formed into a twisted pair with its ground return. CABINET SELECT / - is used to select one of the two drive cabinets. When CABINET SELECT I is set to logic 1 cabinet 0 is selected. When CABINET SELECT/is set to logic 0 cabinet 1 is selected. III I IIIl J DOOR RELEASE BAR WRITE ENABLE INDICATOR· (RED) FILE OPERATIONAL INDICATOR (BLUE) Figure 1-15. Operator Controls For Form 2102141 Page 10 Burroughs - B9489 Flexible Disk Drive TeGhnical Manual Introduction and Operation UNIT SELECT/ - is used to select either the master drive or the slave drive. When UNIT SELECT/ is set to logic 1 the master drive is selected. When UNIT SELECT/is set to logic 0 the slave drive is selected. HEAD SELECT/ - is used to select one of the two heads. When HEAD SELECT/is set to logic 1 side 0 of the disk is selected. When HEAD SELECT/ is set to logic 0 side 1 of the disk is selected. ADDRESS-I/ through ADDRESS-64/ - select the cylinder address. The cylinder address is coded in binary. When ADDRESS-I/ is set to logic 0 and all the other ADDRESS signals are set to logic 1 cylinder 01 is addressed. SEEK/ - is used to start a positioner movement to the address selected by ADDRESS-I/ through ADDRESS-64/. This signal also causes selection and mechanical loading of the head selected by HEAD SELECT /. The positioner movement and head selection are started by SEEK/ changing from logic 0 to logic 1. SECTO R/ - signal pulses to logic 0 when a sector hole on the disk is detected. ILLEGAL ADDRESS/ - is set to logic 0 if the ADDRESS/ lines exceed decimal 87 when SEEK/ changes from logic 0 to logic 1. SEEK INCOMPLETE/ -. is not used and is always set to logic 1. DAT A ·CLOCK/ - isused to strobe the data on the WRITE DA T A/ and READ OAT A/ signal lines. MASTER DC SUPPLIES Table 1-2 contains the DC supplies to the master drive. Each supply line is formed into a twisted pair with its return. All DC returns are connected together on the master drive. Table 1-2. DC Supplies To The Master Drive PIN WRITE DATA/ - is the data tobe written onto the disk. When WRITE DATA/ is set to logic 1 a data 0 is written onto the disk. When WRITE DAT A/ is set to logic 0 a data 1 is written onto the disk. READ DATA/ - is the data being read from the disk. A data 0 bit from the disk will set READ DATA/ to logic 1. A data 1 bit from the disk will set READ DAT A/ to logic O. FILE OPERATIONAL/ - is set to logic 0 if a disk is in the drive, the disk is rotating within 10% of full speed and the positioner has recalibrated to track 00. If FILE OPERATIONAL/ is set to logic 1 all signals from the drive are invalid. POSITIONER SETTLED/ - is set to logic 1 when: 1. 2. 3. FILE OPERATIONAL/ is set to logic 1, The positioner is in motion after a SEEK/ signal, or, A head solenoid is in motion after a SEEK/ signal. WRITE INHIBIT/ - is set to Logic 0 if the disk in the unit selected is write protected. INDEX/ - signal pulses to logic 0 when the index hole on the disk is detected. +24V +24V Return ±12V Return -12V +12V +24V + 5V Return +5V -12V 1 2 3 4 5 6 7 8 9 WRITE ENABLE/ - is used to enable writing data onto the disk. When WRITE ENABLE/ is set to logic 0 data is written onto the disk. READ ENABLE/ - is used to enable reading data from the disk. When READ ENABLE/ is set to logic 0 data is read from the disk. LINE MASTER DRIVE TO SLAVE DRIVE INTERFACE All DC, ground and logic signals are transferred from master drive to slave drive on one 40-way cable. Figure 1-16 shows the master drive to slave drive interface. READ OAT A and WRITE DATA are both encoded in M.F.M. LINE POWER AND GROUNDING The host system must provide line power to both the master drive and the slave drive. Pin 1. 2. 3. 4. Not Connected Not Connected Line Neutral A ground stud is provided adjacent to the line connector. CAUTION ON EACH DRIVE THIS GROUND STUD MUST BE CONNECTED TO THE HOST SYSTEM. Burroughs - B9489 Flexible Disk Drive Technical Manual Sec. 1 Page 11 Introduction and Operation +12V +24 +5 GND -12V FROM CONTROLLER ADD1/ ADD2/ ADD4/ ADDS/ ADD16! ADD 32/ ADD64! SEEK/ WRITE ENABLE! UNIT SELECT/ HD SELECT! CAB SELECT/ READ ENABLE/ WRITE DATAl ..., N ...., ILL ADDI FILEOP/ WRITE INHIBIT/ RD EN/ ILL ADD FILE OP WRITE INHIBIT POSITION SETTLED SECTOR/ INDEX/ MFM RD SLAVE CONNECTED ADD 1 THRU 64 SEEK WRITE ENABLE UNIT SELECT MFM WRITE READ ENABLE HEAD SELECT VOLTAGES RD EN/ ILL ADD FILE OP WRITE INHIBIT POSITION SETTLED SECTORI INDEX I MFM READ FROM SLAVE TO SLAVE FROM MASTER POSN SETTLED/ TO CONTROLLER ADD 1 THRU 64 SEEK WRITE ENABLE UNIT SELECT MFM WRITE RD ENABLE HD SELECT SECTOR/ tNDEX/ SEEK INCOMPLETE/ DATA CLOCKI RD DATA/ z ~ C C ~ W a: w w ~ (.) 0 -J (.) l- I- w I- a: a:~ a: ~ 2 ~ z ~ N a: C ~ W a: ~ (.) Z 0 a: ~ < C C C ..J (.) 2 c a: 2 a: LL TO MASTER C LL ~ XTAL OSCILL CLOCK WRITE ENCODf DATA AND CLOCK DECODE PHASE LOCKED LOOP Figure 1-16. Common Electronics For Form 2102141 r - ' - - ' - - --'---'--' • EXTER'NAll ADD 1 - - - - - - t ADD 2 - - - - 1 POSITIONER LOGIC ADDRESS OU POSITIONER DRIVE I . CHASSIS ADD4----I ADD 8 - - - - - - t ADD 1 6 - - - - i SEEK ADD 3 2 - - - - t SECTOR ADD 6 4 - - - - t HD.SELT----t POS SETTD SECTOR - - - - 1 R E C E INDEX I V E INDEX - - - - - I IND /SEC AND UP SPEED LOGIC R S A N o REV COUNTER SEEK RD EN WRT EN HD SELT POSITIONER SECTION T RD EN - - - - I WRTEN-----I WIH------4 WRT DATA ----4 M I T T DATA CLK DATA CLK R S CLOCK SELECTOR CRYSTAL OSC ---1 t-----\\-RTN ILL ADD RD DATA---I t-----\\-RTN UNIT SELT I/O RD DATA r-------, I I------t I SOLENOID ______ -.JI MFM MFM DECODER ENCODER I I II.. II.. DIGITAL FILTER I. '-' jRo"'-W-R--r-S-EC--rI-O-N-' - - . WRT DRIVER I .J ----.----._--.---.----. __ .----. R C-O-M-M-ON-EL-EC-T-R-O-N IC -S-S-EC-T-IO-N-', A N S r-_W_R_T_D_A_T_A_______________~I E FILE OP----f PRESS PAD LOGIC HD SELT HD SELT RD AMP ----:~~~~-~.:~~~-.:::::---~----~------.--.~ Burroughs - B9489 Flexible Disk Drive Technical Manual Sec. 2 Page 1 SECTION 2 FUNCTIONAL DETAIL POSITIONER GENERAL DESCRIPTION Positioning the leads to any of the 88 cylinders is achieved by a carriage mounted on a lead ~crew/stepper motor assembly. Rotation of the stepper motor one step moves the heads 1/64 inch along the radius of the disk onto the next track. Normally, a SEEK involves a number of steps in either direction. There is no "Home Position" similar to other Disk Cartridge drives. The carriage is always at one of the 88 cylinder positions whether a disk is in the drive or not. When a disk is inserted and up to speed, the carriage moves to track 00 and the electronics is calibrated with the positioner. This is achieved by use of the track 00 transducer and the vane attached to the carriage (see figure 2-1). Whenever a new track is needed, the new address and a SEEK pulse is sent to the unit from the controller. The new address is compared with the present address and the stepper motor is driven forwards if the new address is higher and backwards if the address is lower. When the track requirement has been reached a delay is started which permits the carriage to settle. At the end of this delay, POSITION SETTLED is sent to the controller infonning it that read/write operations can start. MECHANICS The carriage is threaded onto the lead screw and is entirely supported by the lead screw (see figure 2-1). The carriage is prevented from rotating with the lead screw by the alignment rod and the yoke in the lateral arm of the carriage. Play between the lead screw and the carriage is taken up towards the spindle by the backlash nut. The stepper motor/lead screw is mounted on an accurately machined surface of the base casting to make sure that the heads will always travel on a true radius. -oIfH-+----TRACK 00 TRANSDUCER ALIGNMENT ROD LOWER MAGNETIC ~~-------4~-----LATERALARM LEAD SCREW ARM CARRIAGE BLOCK STEPPER ·MOTOR BASE CASTING Figure 2-1. Positioner Mechanics. (top view) For Form 2102141 Page 2 Burroughs - B9489 Flexible Disk Drive Technical Manual Functional Detail CARRIAGE The carriage block contains the lower head which is fixed in position with adhesive. This is factory set in order to make sure that cores are parallel with the tangent of the track at the point of contact. The upper head is similarly set in the upper arm, but, for easy insertion of the· disk the ann is mounted on a leaf spring. This permits the upper ann to be lifted by the receiver to give clearance for the disk to pass between the heads. The upper arm is held in position by a key on the under surface engaging a slot in the upper extension of the carriage block. The upper head can be adjusted in relation to the lower head along the disk radius. Both heads can be adjusted by turning the stepper motor on its mounting. A vane fitted to the lateral arm is aligned with the track 00 transducer when the carriage is at track 00. MAGNETIC HEADS The magnetic heads are offset in relation to each other, . with the lower head nearer the spindle than the upper head, to give the space needed for the pressure pads (see figure 2-2.) The pressure pads are on opposite sides of the disk from the heads and press the disk on to the heads. ELECTRONICS Refer to the block diagram figure 2-3. The positioner electronics contains the sections which follow: 1. File Operational (File Op) - Gives an indication to the controller when the unit is ready for use. 2. Address Latches - Contains the new track address from the controller, gated in with SEEK. CARRIAGE BLOCK Figure 2-2. Carriage (side view) Sec. 2 Page 3 Burroughs - B9489 Flexible Disk Drive Technical Manual Functional Detail 3. Illegal Address - Gives an indication if the address latches contain an addr~ss great~r than 87. to the controller and the operator that the unit is ready for operation (refer to figure 2-4). 4. Current Address Counter - An 8-bit up/ down counter that always contains the present track address of the carriage/heads. Initial conditions are: 1. There is no disk in the unit. 2. The carriage is away from track 00. S. Comparator - Compares new address with present address. The track 00 transducer signal is low giving a high on IC2S, pin S. The up-to-speed (UTSF) signal is low providing a low on IC2S, pin 1. This causes pin 3 to be high and pin 6 to be low holding the File Op latch reset. IC13 pin 6 is low giving a low File Op signal to the common electronics. The File Op indicator is not illuminated. 6. Stepper motor driver - Self explanatory. 7. Stepper motor register - Energizes the coils of the stepper motor, in sequence, via the stepper motor drivers. When the disk is inserted and the receiver is lowe,red, the disk turns and index/sector pulses are generated. When the correct disk speed is detected (see up-to-speed) UTSF goes high placing a high on IC2S pin 10. Pin 9 is high from ILL ADD/. The high on pin 9 causes IC24 pin 6 to go high to enable the positioner clock. Count Down is also enabled so that the carriage will step backwards. When track 00 is reached, IC2S pin 5 goes low setting the File Op flip-flop, to stop any further clock pulses and therefore carriage movement. The File Op lamp illuminates, the heads are on track 00 and, if the unit is selected, the FILE OP signal is applied to the controller via the multiplexor chip IC67 (figure 2-4). 8. Positioner Clock - Controls the step rate of the stepper motor. 9. Clock Control - Causes stepping to start and stop. 10. Direction Control- Determines whether the carriage will step forward or backward. 11. Position settle circuitry - Gives an indication to the controller when the heads have settled on the new track at the end of a SEEK. FILE OP The purpose of the File Op circuit, is to give information ILLEGAL ILLEGAL ADDREssr---------------------------------------------------------------------ADDR~SS SEEK A 1 2 ADDRESS: 18 32 84 D 0 R E L A T C S H S C 0 M P A R A T 0 A _ _-----jl--~ UPTOSPEED _ _-I FILE TRACK 00 TRANSDUCER---t OP C 0 U N T E R DIRECTION~+-U-P----1 STEPPER CONTROL POS CLOCK DOWN MOTOR REGISTER POS N SETTLED DRIVER TRANS1S"Ji TO STEPPER MOTOR t---------------------------- SETTLED PO 51 TI ON ~------------------------------~-----------FILEOP FilE OP >--------INDICATOR Figure 2-3. Positioner Electronics Block Diagram For Form 2102141 Page 4 Burroughs - B9489 Flexible Disk Drive Technical Manual Functioilal Detail ADDRESS LATCHES '. An overlapping seek is a seek initiated on a master or slave while a seek is in progress on the other. Each drive has an address latch to enable overlapping seeks to be performed. This consists of a dual 4 bit latch integrated circuit. The address lines are sent to both master and slave, but, the seek pulse is gated only to the unit selected. (Refer to figure 2-4). The seek pulse is gated with WRT EN/and Unit Select to become a negative pulse on TP 8/2. The leading (negative) edge of the pulse gates the new address at the input of the address latches onto the output of the address latches. When the disk is removed, UTSF goes low and causes a low on pins 1 and 13 of IC46 to reset the address latches. ADDRESS 00 DETECTOR When the address latches contain 00 (all outputs are low) IC36,41 and 26 decode a high at IC36 pin 4 and low at IC26 pin 3. This signal is used to force a recalibration of the carriage onto track 00. and down as the carriage steps towards or away from the spindle. Calibration of the counter and carriage occurs when a disk is first inserted and subsequently whenever track 00 is seeked. This permits software recovery if the counter and carriage become mis-calibrated. The counter consists of two hexadecimal up/down counters connected in series. When the Carry In (pin 2), Set (pin 12), Reset (pin 13) and Count Enable (pin 1) are high, the counter will count whenever the clock pulse goes low.' The direction of count is controlled by the Up/Down signal. A high will cause the counter to count up and a low will cause it to count down. The Carry Out (pin 3) goes high at count IS when counting up and count 0 when counting down. Since the carry out from the Least Significant Bits (LSB) counter is connected to the carry in of the MSB counter, IC29 counts 1 for every 16 clock pulses to continue the count. The counter is reset (whenever the carriage vane cuts the track 00 transducer) by the foll?wing path: IC45 pin 12 high, pin 11 low, IC13 pin 4 high, ICll pin 8 low, IC29 pin 13 and IC30 pin 13 low. Counting is enabled when File Op goes high. ILLEGAL ADDRESS The mini disk has 88 tracks, numbered 00 to 87. Any address received that is higher than 87 is "Illegal". If this occurs, the signal "ILLEGAL ADD" is returned to the controller and carriage movement is inhibited. IC28 pin 6 goes low for addresses between 88 and 95, and IC18 pin 11 goes low for addresses of 96 or higher. (Refer to figure 2-4). The leading edge of the seek pulse clocks the new address into the address latch. If the address is illegal, IC 16 pin 2 goes high and the trailing edge (positive) of the seek pulse clocks flip-flop IC 16 to set illegal address flip-flop. This signal goes to the common electronics of the master unit where it is gated to the controller by UNIT SELECT through multiplexor ICI6. The purpose of the address comparator is to compare the contents of the address latch with the current address counter. The comparator has three output signals: 1. A> B. This signal occurs when the new address is higher than the current address and the carriage movement must be toward the spindle. 2. A < B. This signal occurs when the new address is lower than the current address and the carriage movement must be away from the spindle. 3. A=B. Carriage movement is inhibited by a low on IC26 pin 8, a high on IC25 pin 8 and a low on IC12 pin 13 which stops clock pulses from reaching the stepper motor register. CURRENT ADDRESS COUNTER AND COMPARATOR The purpose of the Current Address Counter is to give information to the address comparator of the cylinder that the heads are currently situated on. The counter steps up This signal occurs at the end of a seek when the carriage has moved to the new track position and the current address counter has counted up or down with each step until it is equal to the address latches. The comparator consists of two 5-bit comparators connected in series. Comparison is enabled when the File Op flip-flop sets and pins 1 of IC37 and 38 go low. Before comparison is enabled. A > B, A < B and A = Bare all low. (") o ~ ::3 ICs . [ ~ - SN7400 14473516 ~ c.= ~:;"02 -to.. ] F _ N7410 .J SN74Z0 14473S6~ 3 £ _s ~ 26004911 14473532 14473540 JC =~N7474 1447360; ~ ~ ~ S~~43~ ~8~~~~~326 0- 8284 1878&042 AT - 9308 14467062 932.4- 1878803. 10-47 XOWIH to-A7~l?_~IH~R-T-N~ 7-AI peS TIME oUTI 9 ..01 KO •..b.Q•.T,O. ao·A7xD.1XCC - - - 10- 37 ~ ~.o.O RTN 7- AI PO.~~~.!. - Burroughs - B9489 Flexible Disk Drive Technical Manual Page 6 Functional Detail STEPPER MOTOR DRIVERS Refer to figure 2-5. The stepper motor has 3 windings which are energized one at a time, in sequence. A winding is energized when the high-power Darlington transistor is switched on by a high at TP 7/5, 7/4 or 7/3. Selection is done by the stepper motor register and gates IC43. In order to limit the heat rise of the unit, power is removed from the motor when Position Settled signal goes TRUE, this is done by pins 11, 2 and 5 being made high. The heads are held in position by the friction of the carriage. Diodes 16, 17 and 18 and, the diodes internal to the transistors, provide protection from the high back-EMFs caused by the inductance of the motor coils. STEPPER MOTOR REGISTER The Stepper Motor Register energizes each of the three stepper motor windings. in sequence. Both flip-flops start in a reset state at track 00. This state is made sure by a low to the reset inputs when SET TRACK 00/ goes low. With each clock pulse, the register counts up or down 1 place depending on the signal, COUNT UP or COUNT DOWN. Table 2-1 gives a truth table for the counter and drivers for every track. Table 2-1. Stepper Truth Table IC35 pin9 IC35 pin 8 IC35 pin 5 IC35 pin 6 TP 7/5 TP 7/3 TP 7/4 Trafk IC35 pin9 IC35 pin 8 IC35 pin 5 0 1 2 0 1 0 1 0 1 0 0 1 1 1 1 0 0 0 1 0 0 0 1 45 46 47 0 1 0 1 0 1 0 0 1 3 4 5 0 1 0 1 1 1 0 0 1 48 49 50 0 0 0 0 6 7 8 0 1 0 9 10 11 0 1 0 12 13 14 Track 0 IC35 pin 6 TP 7/5 TP 7/3 TP 7/4 1 1 '0 1 0 0 0 1 0 0 0 1 0 0 1 1 1 0 1 0 0 0 1 0 0 0 1 1 1 1 0 0 0 0 1 0 0 1 0 1 1 0 1 0 0 1 1 1 0 1 0 0 0 1 0 0 0 1 51 52 53· 0 1 0 1 0 1 0 0 1 1 1 0 1 0 0 0 1 0 0 0 1 1 0 1 0 0 1 1 1 0 1 0 0 0 1 0 0 0 1 54 55 56 0 1 0 1 0 1 0 0 1 1 1 0 1 0 0 0 1 0 0 0 1 0 1 0 1 0 1 0 0 1 1 1 0 1 0 0 0 1 0 0 0 1 57 58 59 0 1 0 1 0 1 0 0 1 1 1 0 1 0 0 0 1 0 0 0 1 15 16 17 0 1 0 1 0 1 0 0 1 1 1 0 1 0 0 0 1 0 0 0 1 60 61 62 0 1 0 1 0 1 0 0 1 1 1 0 1 d 0 0 1 0 0 0 1 18 19 20 0 1 0 0 1 1 1 0 1 0 1 63 64 65 0 1 0 1 0 1 0 0 1 1 0 1 0 0 0 0 1 0 1 1 0 1 0 0 0 1 0 0 0 1 21 22 23 0 1 0 1 0 1 0 0 1 1 1 0 1 0 0 0 1 0 0 0 1 66 67 68 0 0 0 1 1 1 0 1 0 0 0 1 0 0 0 0 1 0 1 24 25 26 0 1 0 1 0 0 1 1 1 0 1 0 0 0 69 70 71 0 1 0 1 0 1 0 0 1 1 0 0 0 1 0 1 0 0 0 1 0 0 0 1 27 28 29 0 0 1 0 1 0 0 1 1 1 0 1 0 0 0 1 0 0 0 1 72 73 74 0 1 0 1 0 1 0 0 1 1 1 0 1 0 0 0 1 0 0 0 1 30 31 32 0 1 0 1 0 1 0 0 1 1 1 0 1 0 0 0 1 75 76 77 0 a 0 1 0 0 1 0 1 0 0 1 1 1 0 1 0 0 0 1 0 0 0 1 33 34 35 0 1 0 1 0 1 0 1 0 0 0 1 0 0 0 1 78 79 80 0 1 0 1 0 1 0 0 1 1 1 0 1 0 0 0 1 0 a 1 1 1 0 36 37 38 0 1 0 1 0 1- 0 0 1 1 1 0 1 0 0 0 1 0 0 0 1 81 82 83 0 1 0 1 0 1 0 0 1 1 1 0 1 0 0 0 1 0 0 0 1 39 40 41 0 1 0 1 0 1 0 0 1 1 1 0 1 0 0 0 84 85 86 0 1 0 1 0 1 0 0 1 1 1 0 1 0 0 0 . 1 0' 0 0 1 0 0 1 42 43 44 0 1 0 1 0 1 0 0 1 1 1 0 0 0 1 0 0 87 0 1 0 1 1 0 0 1 1 0 1 0 1 0 1 1 0 1 1 -, -- 1 0 1 0 1 .- 0 6-CI COUNT UP 6_CICOUNT DOIf'N "T1 ~O .., (\I N I 6-CI SET TKoo STEPPER MOTCoR PHASE DECOOEl(\REt::ST£R ~ til (") ::r ------~------~--T-Jr~v (\I :3 ~ ..... POSITIONER SPEED I SLOW CLK:::=:I6.emS FAST CL,K'!::S 4.:;mS n° RAM~ cl' ~. ..... o·::s .., (\I (j 0' 015 (") o~-t--+t-I.OCATION ~ ~ A ::s Q. til ..... (\I "CS "CS .., POSITIONER CLOCK TP s::0 ..... .., 0 ,------- 7\3 (\I c VE9 R82 6-CI POS ClK EN ',' 0.., <0 81 200 I .., (\I CI) ~ I E8 B all E C9 L ______ ~ I 24V RTN. _________________________________________________ P~O~S_T~I~~A~ 0l~y~ A7 .. L-----------------------------------------------------1--------------------------------------------~P~O~sST~U~-DI POS('Lr G-A7 "T1 ..,0 "T1 ..,0 :3 - N 0 ~ ~ ICs A--SN7400 C -·!:N7':04 O--!N740S 14473516 14A73532 E--S;n4!0 J --SN7414 Mo, 9601 14473540 14473()07 19017102 Z - ::':-47427 2'-00492' 2~OOi68 XSTR E. C --~N~3es ·:r':~E AT 18794e28 11200482 :'IOD[S A . TY;-:E 23 20052961 e --1~';43~3 '4467£"52 Page 8 Burroughs - 119489 Flexible Disk Drive Technical Manual Functional Detail STEPPER MOTOR The stepper motor is made up of a stator with 12 poles, and a rotor with 8 poles (see figure 2-6). There are 3 coils, phase 1,2 and 3 (~1, ({f2, 03). When the 01 coil is energized with +24 volts, a magnetic field is set up between the poles marked "1". The rotor will align itself to the position which gives the least reluctance to the magnetic flux that is teeth A, B, C and 0 will align with the" 1" poles. The magnetic flux flows from A to B and from C to D. Any attempt to turn the rotor will be resisted by the magnetic force of alignment. If ~1 is de-energized and ({f2 energized the rotor will rotate ISO counter-clockwise so that teeth E, F, G and H align with the ({f2 poles. This is one step. Energizing 03 will step the rotor another 1SO CCW so that A, B, C and D align with the ~3 poles. Continuous energizing of the phases in the sequence 1-2-3, 1-2-3 will step the motor counter clockwise 1SO per step. Similarly energizing in the sequence 3-2-1,3-2-1 will step the rotor clockwise 150 per step. In the Flexible Disk Drive application the stepper motor is used in slew mode so that the rotor does not settle between each step. The next phase is energized as soon as the rotor is approaching the last phase. In order to achieve this, the positioner clock is ramped, that is, it starts at 6.8 ms between pulses and is increased to 4.5 ms between pulses. This permits time for the carriage to accelerate from stationery to full speed without lOOSing step. This corresponds to 147 steps/sec and 222 steps/sec. POSITIONER CLOCK (Refer to figure 2-5). The pOSitioner clock gives clock pulses to advance the stepper motor and current address counter. The frequency ~1 ORANGE ~2 RED fZj3 BROWN COMMON BlACk is ramped from 147 steps/sec to 222 steps/sec to pennit for the extra time needed for acceleration of the rotor and carriage. . The clock is made up of two multivibrators (IC39 and IC40) connected to trigger each other. When the POSITIONER CLOCK ENABLE signal goes high, IC39 is triggered generating an 800 ns Positioner Clock pulse at pin 8 (TP 6/5). The trailing edge of this pulse triggers IC40 which generates a positive pulse at pin 8. The trailing edge of the pulse from IC40 triggers IC39. The process continues until POSITIONER CLOCK ENABLE goes low and inhibits IC39 from being triggered. The time interval between pulses is determined by the period of IC40 which in turn is determined by capacitor C5 1, resistors R75 and R76 and transistor Q8. At the beginning of a carriage movement the stepper must be conditioned to run slow. This is done by A=B being high from a previous seek or UTSF / being high before a disk is inserted. The high at IC42 pin 13 or 9 causes a high at lC42 pin 10 which switches transistor Q8 off. The period of IC40 is therefore regulated by capacitor C5 1 and resistor R75 to 6.8ms. Carriage movement can be start~d by inserting a disk or a seek pulse. When a disk is inserted and is up to speed, UTSF/ goes low. A = B is also low at this time due to the comparator output being disabled (refer to the comparator description). With both inputs low IC42 pin 11 goes high and pin 10 goes low causing transistor Q8 to switch on. Capacitor C45 causes transistor Q8 to switch on gradually bringing resistor R76 into parallel with resistor R75 so that the period of IC40 changes from 6.8ms to 4.5 ms. The same process occurs when seeking a new track, UTSF / is already low and A = B goes low after the seek pulse. IC42 forms a positive OR gate or negative AND gate. Figure 2-7 illustrates the voltage at the collector of transistor Q8 and the POS CLK signal, the rise time of transistor Q8 's collector is 25ms. A=8 08 --, ~I--------------------------------------------~-----I +5V COLLECTOR ~ +1V POS CLK (TPC/5) 4.2ms 5.5ms 4.5ms 4.2ms NOTE: STEPPER MOTORS SHOULD NOT BE DISASSEMBLED SINCE THE ACCURACY OF THE STOPS WILL BE REDUCED. Figure 2-6. Stepper Motor Figure 2-7 Positioner Clock Start-Up Sec. 2 Page 9 Burroughs - B9489 Flexible Disk prive Technical Manual Functional Detail CLOCK CONTROL. Refer to figures 2-4 and 2-S~ The POS CLK EN signal is made high from the negative OR action of IC12 piri 8, in the conditions which follow: 1. When A =B is low. This occurs when a new track address has been latched into the address latches and is not equal to the present address of the carriage. When A = B clock pulses are stopped. 2. When File Op. Flip Flop is reset. This occurs from the time a unit is powered on until the disk is inserted and the heads settled on track 00. 3. UTSF I and Track 00. This occurs if the disk is extracted and the carriage is 011 track 00. It causes the carriage to step away from track 00 so that the calibration sequence occurs correctly on the next disk insertion. POS CLK EN enables the positioner clock to produce POS eLK pulses. POS CLK pulses are passed to the stepper motor register via IC 12 pin 12. This gate prevents clock pulses reaching the stepper, stopping carriage movement, under the conditions which follow: 1. UTSF going Low. This occurs if the disk speed drops or the disk is extracted. 2. Illegal address and File Op. When the address latches contain an address greater than 87. This is overridden by IC24 pin 4 permitting a Clock pulse if UTSF goes low while the carriage is on track 00. DIRECTION CONTROL The direction control circuit conditions the stepper motor register and the present address register to step in the correct direction. Two signals are produced: COUNT UP and COUNT DOWN COUNT UP is produced by the conditions which follow: controller that the heads are settled on their new position and the pressure pad is engaged so that read or write operations may start. Refer to figure 2-S. PSK/ triggers IC33. Positioner clock pulses, ClK f/J, retrigger IC33. Since the period between clock pulses (4.5ms) is much shorter than the period of the timer (sOms) the timer never times out but is constantly retriggered. This occurs until the desired track is reached and the CLK f/J pulses are stopped. 50ms after the last CLK f/J pulse, pin 6 goes high removing power from the steppe,r motor drivers and making the signal POS TIME OUT I high. POS TIME OUTI is gated with File Op. and Head Load timeout to become the signal POS SETT. This signal goes to the common electronics where it will be gated onto the interface if this unit is selected. (UNIT SEL). POSITIONER FLOW CHARTS The charts which follow are intended to show the sequence of events during, Startup, Seek, Recalibrate and Disk extraction. On the left hand side of the flow chart the action is described, on the right hand side measurement criteria is provided. START UP INITIAL CONDITION~ Motor is stopped Disk not turning No Index/Sector pulses TP 5/4, 8/4, 8/5 Up to speed 'is low TP 8/9 low Address latches reset IC46 outputs low File op low IC13 pin 6 low File op indicator not lit Visual Comparison disabled IC37 and 38 pin 1 low Illegal address F F reset IC16 pin 1 low Positioner is away from track 00 TP 6/6 high 1. A greater than B. This occurs when the new address is higher than the present address. POS CLK EN true IC25 pin 6 low; TP 6/2 high COUNT DOWN true IC 24 pin 8 high 2. UTSF1* and Track 00. This occurs if the disk is extracted when the heads are on track 00. This causes the heads to step out beyond track 00 so that the calibration occurs correctly on the next disk inserted. Counter conditioned down IC28 pin 6 low (TP 8/3) TR 00 decoded inhibiting pulses to counter IC26 pin 3 low IC24 pin 3 high Clock running slow 6.8 mS pulses TP6/5 COUNT DOWN is produced by the conditions which follow: 1. A less than B. This occurs if the new address is lower than the present address, that is, the carriage must move away from the spindle. 2. File Op. low. This occurs from power up or when a disk is removed until a disk is inserted and the heads have reached track 00. POSITION SETTLED The Position Settled signal gives information to the- OPERATOR INSERTS DISK AND CLOSES DOOR Motor Sw transfers Disk turns Index & sector pulses occur TO 5/4, 8/4, 8/5 pulses When disk up to speed UTSF sets TP 8/9 high CLK " pulses enabled IC258 low IC12 pin 13 high. TP 5/6 pulsing. Stepper register counts down Stepper moves rearward Pos Set timer triggered IC33 pin 6 low For Form 2102141 Page 10 Borroughs - B9489 Flexible Disk Drive Technical Manual Functional Detail TP 6/6·lo~ Positioner reaches TROO TR 00 transducer activated. 1 Counter and register reset ICII pin 8 low File op FF set IC25 pin 3 low, pin 6 high Clock pulse occurs File op indicator lit Visual Comparison enabled IC38 & 37 pin 1 low Counter counts up or down 1 position A = 8 is true TP6/3 high POS ClK EN false TP 6/2 low Further clock pulses inhibited Carriage stops at TR 00 Pulse on 6/5 and 516 Stepper register counts 1 up or down If A =8 Carriage moves 1 track is still low Wait next clock pulse POSITION REACHED 50 mS after last ClK pulse POS TIME OUTI goes high IC33 pin 6 high Stepper motor coils de-energised POS SET true A =8 high TP 6/3 high POS ClK EN false TP 6/2 low No further clock pulses Carriage stops, coils energised IC44 pin 12 high 50 mS after last clock POS TIME OUT I goes high END SEEK Stepper coils de-energised INITIAL CONDITIONS If HEAD LOAD TIME out complete POS SET true FilE op true Indicator lit A=8 TP 6/3 high POS SET true IC44 pin 12 high POS ClK EN false TP 6/2 low SEEK PULSE 1C45 outputs hold new address Illegal address decoded if address 87 IC18 pin 8 high IC44 pin 12 high END RECALl8RATION Seek Track 00 IC26 pin 3 low track 00 decode A <8 because A = 00 TP 8/1 high COUNT DOWN high IC24 pin·8 high TP 8/3 low New address put on input of IC46 Leading edge of SEEK clocks new address in IC33 pin 6 high =8 is low TP 6/3 low POS ClK EN true TP 6/2 high Clock pulses occur 1 J..LS pulse. TP 6/5 Stepper motor register counts down Stepper moves rearward 1C43, 11, 1,2 and 5 low TR 00 transducer is activated TP 6/6 low If new head, solenoid energised. HD lD timer fired IC12 pin 4 low for 115 mS Counter and Stepper motor reg reset A ... 8 low TP 6/3 low A'" 8 true TP 6/3 high POS ClK EN true TP 6/2 high POS ClK EN false TP 6/2 low If A) 8, COUNT UP high COUNT DOWN low Counter conditioned up If TP 6/1 HI, TP 8/3 high IC24 pin 8 low TP 8/3 high Further Clk pulses inhibited Stepper stops at track 00 If A (8, COUNT DOWN high If TP 811 high, TP 8/3 low IC24 pin 8 high 50 mS after last clock IC33 pin 6 times out P~S Trailing edge of SEEK does following: 1. clock ILLEGAL ADD FF IC16 pin 5 high if address is illegal 2. clock HD ADD FF IC32 pin 9 low if upper head, high if lower head 3. trigger pas TIME OUT Timer IC33 pin 6 low Stepper motor coil energised COUNTUPlow Counter conditioned down 1 A SET high IC44 pin 12 high Note: Counter is inhibited from couting down by IC24 pin 1 low. This holds A <9 true until Track 00 transucer Is cut. - Burroughs - B9489 Flexible Disk Drive Technical Manual Sec. 2 Page 11 Functional Detail HEAD SELECT The purpose of the Head Select circuitry is to enable the selected head by connecting its center tap to ground and to select the corr~ct pressure pad solenoid to press the disk against the head. Refer to figure 2-4 The signal Hhead select" is sent to both master and slave units, going onto flip-flop IC32 pin 12. If the unit is selected and a write is not in progress, a seek pulse will clock IC~2 pin 11. This will set the flip flop in the same state as head select. This signal is named HD ADD. Refer to figure 2-15. If HD ADD is high, Q 1 is switched on ~onnecting the center tap of the lower head to ground. If HD ADD is low, Q2 is switched on connecting the center tap of the upper head to ground. Refer to figure 2-8. Gates IC17 pins 8 and 12 control the energizing of the upper or lower solenoids. If HD ADD is high and the disk is up to speed and the conditions for energizing are satisfied then TP 7/2 is low and Q 12 switched on energizing the upper solenoid. If HD ADD is low and the disk is up to speed and the condition for energizing are met, Q13 is switched on energizing the lower solenoid. HEAD LOAD SOLENOIDS AND TIMER For correct operation of the recording head, the disk must be pressed against the head with a pressure of approximately 11 grams. This makes sure that the head gap is in good contact with the disk. This is made with a spring loaded pressure pad on the opposite side of the disk. The heads are offset to accomodate the pressure pads. Energizing the solenoid lowers the pad onto the disk. De-energizing the solenoid lifts the pad off the disk. In order to lengthen the life of the media, the pressure pad is disengaged 5 revolutions after the end of Read or the end of Write, whichever is latest. In order to re-engage the pad a SEEK pulse or RD EN or WRT EN is needed. Refer to schematic, figure 2-8. Before a disk is inserted, and until the disk is up to speed, UTSF is low disabling gates IC17 pins 10 and 2. Neither solenoid can be energized. UTSF / being high at this time sets all the flip-flops in the 5 bit shift register IC 19 (data inputs pins 2, 3, 4, 6 and 7 are high and preset enable is high) UTSF being low resets flip-flop IC22 causing a high on pin 4 of ICII. If RD EN and WRT EN are false, pin 5 ICll is also high placing a high on 'Serial in' of ICI9. INDEX is connected to the clock input pin 1, therefore, on each revolution the data is shifted one position and 'Serial in' is shifted in. Pin 10 output will stay high keeping the solenoids de-energized until a SEEK occurs. A SEEK pulse sets flip-flop IC22 causing pin 6 to go low, this causes a low on the clear input of ICI9, resetting all flipflops and making pin 10 low. This enables pins 11 and 13 ofIC17. The solenoid to be energized is selected by HD ADD, high makes IC 17 pin 8 low energizing the upper solenoid, low makes IC 17 pin 12 low energizing the lower solenoid. Flip-flop IC22 stays set until either a read or write operation is performed. RDEN/ or WRTEN/ going low causes a high on pin 3 IC22 resetting the flip-flop. Pin 4 IC22 goes high. At the end of the Read or Write pin 5 also goes high placing high onto pin 9 serial in. This high gets shifted into the register on each index pulse. Unless a new SEEK pulse is given IC19 pin 10 will go high after 5 revolutions, de-energizing the solenoid. The solenoid takes a maximum of 60ms to pick. Therefore, as an indication to the controller that a Read or Write should not be attempted POSITION SETTLED is made false for 60ms following the energizing of either solenoid. IC 15 and inverters IC 14 pins 2 and 4 form an exclusive 0 R gate with ,a high out of IC 15 pin 11 to trigger IC23 when either TP 712 or TP 7/1 goes low. C54 delays the waveform at TP 7/1 to make sure of a trigger pulse when switching heads. The negative 60ms pulse appearing on TP SIS goes to IC12 pin 4 (see schematic, figure 2-4) causing POSITION SETTLED to go low for 60ms. INDEX AND SECTOR PULSES The purpose of sector pulses is to supply the controller with timing pulses corresponding to the beginning of each sector of information. There are 32 sector pulses for each revolution of the disk. The sector pulses are equally timed 5ms apart. One revolution of the disk takes 165ms (370 rpm). The index pulse informs the controller that the next sector pulse marks the beginning of Sector No.1. Index occurs midway between Sector No. 32 and Sector No.1. Index pulses occur every 165 ms. The index pulse is also used in the drive to detect when the disk is up to speed, and also to disengage the head pressure pad 5 revolutions after Reading or Writing in complete. Index and Sector pulses are generated by holes punched in the disk allowing infra-red light to fallon a photo sensitive transistor as the disk rotates. There are 33 holes in the disk, 32 evenly spaced for sector and one extra midway between 2 sector holes for index. For Form 2102141 N +SV Ie, it. SI'l7~OO 14473516 ~ SN740~ 14473532 ~ $"7405 ~600168S ,. $..,7410 ~ ~N747'" M 9601 Y SN14$Et 14473540 '4473607 1';o017!02 ;e7~1764 fU6S77~ 0;0;)1 !) iN4313 4467252 TP 5\1 A4 5V R63 A4 IK INDEX TO DATA BURST ADJUSTMENT ~1.8JJ~- SV JR65 INOEX\SECTOR .(.A6 ::: ~60JJS- TU 5V $V ~225.ms C J1 7"':" ,.7.", 22).jr.· C29, ,.3=;:: 270PF!;5 14 10 1.7mS ~~6 UP SPEED DECODER <27K 33K I13 TP '1' 5/3 A4 Y t t::J:' ...-_ _ _-+-_ _ _ _....;vr~s'-'-F9-07 ........~ 0 .6-07 3 4 IO-A7 XO SEC Vl'!:c' t:: -c.~ ~ en 9-C1 ~~----------_+--~--4_------------------~M~IN~IO~9-D7 IO-A7 XO SEC RTN t::J:' ~--~A------~------------~----------~~'i TP \0 ~ 00 \0 5\4 "T1 84 +5V c381--+- ::l n ..... o· ::l -----!i--Ri-46----,iR61 FS O~~F T I 0'tI B3 IK F3 ~ '(" SHT ICs 8-CS 10/13/3 8-02 ~~J:O,!2 7-55 40/3,4 a-C3 3:/3,4 6-C7 32/1O,i3 SHT 7-04 6-(2 6-C6 6-02 IC, IC. SHT 35 /'i1O 3-CS 47/1 21/1 2-c-4 ~5i5 28/5 2-05 57/11 30/2 12 9-06 19/2,W&7 D-SN7~OS G-S~! 7~26 .1-$:~7474 1~-SNi4132 ~4- I~- 'iJ601 9602 DiCDES .\- TYPE 25 "T1 o.... "T1 o 8 N oN -~ O ...... ~ 220 I ~ POWER ON RESET JJF • (YII ~ __________________ ~ __________________________ M!""D~~I_C3 ~M~.~S~~~TOP/;-C3 G Q en ~ 0 .... <' (1) - toooi (1) ::l (=). ro r-------~~f-~~ P---~--~-+~~ e ~~o rs: ~----~---Jvv~----~+5V ~ II< ::l ~ R6a e ..!3 Il< n +SV RI50 les "~-SN7400 e- C48 A8 c£" _ '( "T1 ~ +SV Page 14 Burroughs - B9489 Flexible Disk Drive Technical Manual Functional Detail Discrimination of the index pulse is performed by the electronics. SECTOR/ pulses TP 8/4. Pulses occurring during the 4ms are decoded as INDEX/ pulses TP 8/5. Refer to figure 2-9 and figure 2-10. UP TO SPEED (refer to figure 2-9) As the disk rotates and a hole passes between the light source and the photo sensitive transistor, light falls on the transistor making the output fall towards OV. At approx. +O.9V the schmitt trigger IC45 fires causing TP 6/4 to go high triggering IC21. When the unit is powered on, UTSF is held reset for 300ms minimum by C48 holding a low on IC22 pin 13. This is to prevent the flip-flop being set by spurious pulses occurring as the unit is powered on.' IC21 is an adjustable delay to delay Index and Sector pulses. Its purpose is to compensate for mechanical tolerances between the index/sector transducer and the magnetic heads. The delay is adjusted with the aid of the alignment disk so that the index and sector pulses occur at .th~ same time relative to the data regardless of which drive the disk is read on. At the end of the delay, pulse standardizer ICI0 pin 10 is fired. The negati~e edge of the standardized pulse fires the 4ms timer. Pulses on TP 5/4 occurring outside the 4ms are decoded as JE- 5mS When a disk is inserted and the receiver lowered, the drive motor is switched on and the disk starts to turn. The leading edge of the first index pulse clocks IC22, however, because IC31 has not been triggered yet, the flip-flop is held reset by a low from IC31 pin 8 to IC22 pin 13. The trailing edge of the index pulse triggers IC31. While IC31 is timing out, the reset is removed from IC22 therefore if the next index pulse occurs within 225ms, UTSF is set. If the next index pulse occurs after 225ms, le31 times out, holding IC22 reset. During normal operation, index pulses occur 160ms apart, thus IC31 is constantly retriggered and never times out. If however, the speed of the disk drops and the index pulse takes longer than 225ms IC31 times out resetting IC22 with a low on pin 13. ~ INDEX SECTOR X'DUCER IC45 Pin 4 +0.2V . + 3.5V F = 202 KHz + DC =41% TP6/4 OV ADJUSTABLE +4V F = 202 KHz + W • 160-1700 ~ ADJUSTABLE IC21 PIN 8 OV F" 202 KHz TP5-4 +w = 1.8~ +DC" 0.04% F,. 196 KHz +w = 3.6~ + D/C" 68% TP 5/4 SECTORI F-196 KHz -W"2~ -DC" 0.04 -W • negative width +W • positive width F ,. Frequency ------------------~------.------------- F" .007 KHz -W·2~ +W -162 ms Figure 2-10. Index and Sector Generation Burroughs - B9489 Flexible Disk Drive Technical Manual Sec. 2 Page 15 Functional Detail ~ GENERAL. The unit writes' data, Bit serial, MSB first onto the selected unit and surface when the signal WRT EN goes true. When the unit is not reading, the write clock is sent to the controller for its internal use. When writing is required, the controller supplies data on the WRT DATA line in bit serial NRZ, syncronized to the write clock. Formatting of the preamble, sync bytes, address, data, parity and postamble is a function of the controller or host system. In the drive unit, the NRX data has to be converted to MFM, sent to either the master or slave, and written on the disk. In addition, during Write, the erase current must be switched on to erase a "guard band' on each side. of the data. This prevents noise pick up from previously recorded data in the event of a slight head misposition when reading the data back. Writing over previously recorded data destroys the old data due to the fact that the disk is saturated with magnetic flux. Refer to figure 2-11 for a block diagram of the Write function. RDEN/._ _ _ _ _--, CLOCK TO CONTROLLER WRTOATA _____________________________+--------------------------------------~ SELECTION (NRZ) FROM CONTROLLER 1500 KH2 WRITE CLOCK XTAL AND OSCILLATOR 1-----1 ENCODER WRITE TO SLAVE DATA SELECT TO MASTER _ _ _ _ _ _ _ _ _ _ _ _ _ _ C.QMMOl:! ~ECTI3QNIC~ _____________ _ WRITEN GATE ERASE FROM WRITE _ _ _ _ ___ IN INPUT TRANSDUCER DRIVER HEAD SELECT WRITE READ DATA DRIVER ______________ MASTER..QljLAV~ ______ _ -------" Figure 2-11. Write Block Diagram For Form 2102141 Page 16 Burroughs - B9489 Flexible Disk Drive Technical Manual Functional Detail cell for a zero and a pulse at the center of a cell for a one~ Where a zero follows a one, the zero pulse at the beginning of the cell is omitted. Gate IC46 pin 8 gates the 'ones' bits. Gate IC48 pin 6 gates the 'zero' bits. '. WRITE CLOCK Refer to Figure 2-13 and timing diagram 2-12. The Xtal clock runs continuously at a frequency of 1500 KHz. When RD EN is not true, that is, when not Reading, clock pulses are permitted to clock flip-flop IC47, dividing the frequency to 750 KHz. This signal goes to the phase lock loop circuitry to maintain the PLL syncronized. It also clocks IC54 which is a divider giving a 375 KHz WRT CLK signal on TP 9/2. Refer to schematic figure 2-14. Whenever the unit is not Whenever the unit is not reading, WRT CLK pulses are gated through IC52 to become DATA CLK to the controller. WRITE DATA ENCODE Refer to figure 2-12 and 2-13. MFM WRT pulses consist of a pulse at the beginning of a NRZ data is clocked into flip-flop IC49 pin 5 on the leading edges of each WRT CLK'pulse. This is shifted into IC49 pin 8 on the following clock pulse. Thus, the second FF always contains the state of the previous bit written, ~ones time' is when TP10/2 is low and TP 9/2 is low. If data is high at this time (TP 9/1) a pulse will be permitted through IC48 pin 8 and IC53 pin 8, 'zeros time' is when TP 10/2 is low . and TP 9/2 is high. If data is low at this time IC48 pin 4 is high. Providing that the previous bit was not a one, IC49 pin 8 will be high permitting a zeros pulse through IC48 pin 6 to TP 9/4. TP 10/2 75KHz TP9/2 WRT CLK TP9/3 WRT DATA o o o o o TP9/1 IC49 PIN 5 I IC49 PIN 8 IC48 PIN 8 "ONES GATE" IC48 PIN 8 "ZEROS GATE" U U lJ I I I TP9/4 MFM WRT U Lf I I I n n n n I U I I .', Figure 2-12. Write Timing n I I I IL TP 10\2 t.43 +5V I-AI WRT elK 'I-AS tc RO EN s:: ""'""'0 XTALI OJ s:: ~ en ---..,0..----, 1500.00 tc KHZ \0 ,01 ~ 51 A ~ s:: ::s TP9/S ~2 WFM W~T l-A8 00 \0 ~ ~ (') ..... X ~ t:j t:j o·::s a: ~ (1)' ..... ~ ~ t:j ""'~. ~ (1) (') ::r ::s o· ~ s:: ~. ICs A-SN7400 F -SN7420 ... ~ SN7474 14473516 1447!565 14473607 ::s s:: ~ "Tl 0 ""'~ 0 S -N 0 N ~ CIl (1) P N ;c' ~ ....:t Page 18 Burroughs - B9489 Flexible Disk Drive Technical Manual Functional Detail This allows the higher current to flow through Q4 and thus UNIT SELECTION , through Q5. Refer to figure 2-14. . MFM WRT pulses are gated to the master unit if UNIT SEL! For cylinder address 32 or greater, ADD32 or ADD64 wIll is false through IC62 pin 3, and to the slave if UNIT SEL! is true through IC62 pin 11. be true. Refer to figure 2-4. WRT EN is gated with UNIT SELECT, POSITION SETTLED, and WRITE INHIBIT! to become WRT EN! to the write and erase drivers. WRITE INHIBIT Refer to figure 2-4. In order to prevent writing on a disk, the operator can remove the covering from the WRITE INHIBIT hole on the disk envelope. This allows light to fall on the photo sensitive transistor when the disk is inserted in the unit. TP 8!6 goes high and IC28 pin 13 goes low preventing WRT EN from reaching the write and erase drivers. WRITE AND ERASE DRIVERS Refer to figure 2-15. When WRT EN! goes false, the reset is removed from IC2 and gates IC3 pins 5 and 10 are enabled. IC2 pin 6 is true making IC3 pin 8 false. This switches on Q6. This causes current to flow from ground through Q 1 or Q2 (depending upon HD ADD) through half of the recording head, through Q6 and the current source Q5 to +12 volts. This will magnetize the disk media in one direction The positive going edge of the first MFM WRT pulse will set the flip flop IC2. This switches off Q6 and switches on Q7. This causes current to flow from ground, through Q 1 or Q2, through the other half of the recording head, through Q7 and Q5 to +12 volts. This will magnetize the disk in the opposite direction. The positive going edge of each MFM WRT pulse will complement IC2 changing the direction of magnetization of the disk. This will continue until WRT EN! goes true. WRT EN! going true will reset IC2 and disable gate IC3 pins 5 and 10. IC3 pins 6 and 8 will go true switching off Q6 and Q7. Q5 is the current source for write drivers. Q4 and Q5 are identical transistors with identical emitter resistors. The current flow through Q4 will cause an identical current flow through Q5. Therefore by varying the current in Q4 the current in Q5 is varied. For any cylinder address below 32 both ADD64 and ADD32 will be false. This causes the output of gate IC3 to go false. The collector load for Q4 is then R19 to ground. This permits the output of gate IC3 to float. R19 then forms part of the collector load of Q4, thus reducing the current flow through Q4 and Q5. At the same time as data is being written the erase winding is energized. This is to erase any old information at the edge of the new data and so provide a guard band. When WRT EN/ goes false Q3 is switched on. Current then flows from ground through Q 1 or Q2, through the selected erase winding, through Q3 to +12 volts. C 1 causes a delay to the switch on a switch off of Q3 to compensate for the distance between the information gap and the erase gap in the head. READ HEAD SELECT Refer to figure 2-15. When the unit is not writing (WRT EN/) Q6 and Q7 are switched off. The diodes D9 and DID prevent the capacitance of Q6 and Q7 affecting the input to the read amplifiers. The diode also prevents any feedback on the read amplifier circuit which could be caused by pickup in the emitter circuit of Q4 and Q5. The centre connection of one of the heads is connected to ground through either Q 1 or Q2. This is determined by the logic level of HD ADD. When the center connection is connected to ground, the diodes 07 and 06 or D9 and D8 an~ forward biased. The small AC voltage induced in the read head is passed through the forward biased diodes to the read amplifier. READ CHANNEL Refer to figure 2-16 and 2-18. The output of the read head is taken to pins 1 and 2 of IC4. The resistors R27 and R28 and the diodes 011 and 012 form the clamp to prevent overloading the read channel during write operations. The gain of IC4 is 100. Following IC4 is a low pass filter to reject noise above 500 KHz. Reference figure 2-17. The signal TP14 is the positive output of IC4. The delay line DLI differentiates this signal to produce a Signal with zero crossing times corresponding to the peaks of Signal TP 14. This differentiated signal is amplified by IC7 and appears at TPI6. IC8 is a comparator which produces a square wave output from the signal at TP16. P QI ... ADD .II -t5 RTN !.I 1/ Rl39 N7 270 1\1143 .7 ADD 2/ 16 RTN 1--180 RI41 N7 :70 "-135 N7 ADD 8/ 270 RI23 N7 "~n. 4SF I 180 1(133 N7 I 18'0 l~& 14 270 RI24 P6 RTN 7~OD641 S RTN 270 RI32 P7 2.';0 4~~_f.K! 1 160 Ql30 P7 I 18. .0' "120. RII9 ~ P5 P5' 2~ RTN ... ~~RT EN! RTN 270 RI27 N7 ... I .A 18~ RI25 N7 .... A .A 270 I iaYo 7 UNIT SELT/ 4TTN RI40 3 P7 .... tEl .A 12 RTN ",44 R'42 ~pa ~P~ 2tCAB SEl:.!L 3 RTN Rill L "". ' PSKpS ~ 270 180 4 5(RO E_~ (RTt:"_ "136 0134 2S P7 P7 .... 3 .l?91'80 '"I1 5 "'7 4 a ~ 6s~7 S 15 L 6 ..-:.= 6 10 @-- 9L<.~ 8 9 B ~~ WRT eLk 3-C1 - - - 33.~~ ,"., I' as" C ! "'6i --. t ' ~~oe.xl 2.0 ?--~ ~ ~~~T~~ I bV ' I t.!) . -----1~i~~--~~~~~!<1) I. ; r.!!... ~5 ·r--'~ \~~:?~RJ>~"A/) ~..!I.-I I:7F:O/~ ! i. t.A3 I - ~. ~ '"I1 ~ ::;3 ::;3 CD ~ '"I1 G >< ..... ~ S2 v.> ~ ...<. '0 CD ~ CD n ::r ::;3 17 o· e. a: ~ ::;3 ~ e. .... FM flO _ L2 L2 elK SECT \0 00 \0 e. 0 .... ICs -SN7400 144: 3516 - S~ 7402 2t.004C;', -SN7404 ?4473532 -SN7438 14~73S81 5- 9322 14473797 20 0=' ....no· A B C H I , ... 2-01 AD OA'T'A II 24 J,. I . ----. I Ii RT!'l---}. ;:w ~ 1 R'TU I ~ ... tot ----T-4-"IT'!. s::r;1<; IWe/. 8 ________________. __________________________ 22 H : : !- - - 33 19 I C c~.J~1 (TO SLAVE BD. I • I 23 a I 5 "--r;rr~ 3. 5 £16 5 RDE.N 19 SHDS' T5 ~lpIDJ 2~ST 3 1 A "'3 I~ 4 2 6 SLAVE CC-~N ~ 5 9 ~ I :2 4 S MF"t.~'w;jf II 18 s :>~C'-T0er 10 J: A ADD WRT-N" .ili. 24 23 UNIT S::LT 21 I -L5 e e L2 36 lC~:>t ~:J= 2~ ~~ ~-rl_~t- J J @rv)a 10 A 1)12~ .) GN:5;= ~g -~~ ~ 15 ~IO 71 I ~.y- ~ 1.4 c~r lan4 ~2'5: ) '56 ,3 s::~ ~ 35 _._----- 410.z'\.6 5 A lS ..,6 6-.' M~f,;('T?~~~:~1 M ~~~i~\"~:;~:A: 12 A/' H d M6 I 7 :"9 12 .~V)\I ~A i 17 3 C P1O~ M6 K 2N4 +~ 3~ I L5 ~ 9 TPB/S J7 1 Tf'21 JI 2 ......... 3 ~4 t.A6 1 66 2 y I~ N4 6~ r- ~46157 ~"''''6 18·0 4~T OATAI 270 s~ 4 OV .)1-27(RTN C 2- CI RD CLK ADD _~D[)26157 A't)D40157 t.A7 6 10 I ...o '"I1 ...o M _~!t!_2,AI t.A POSN S::;:TTO 6Ql I 6-01 A D[)-~6-67 C .. 270 I iso - . .I! 14 e: ~61 Aoo~~T"~tI\STER 'i'rr,~~ :~ ... ILL t.A FIrr::92~ZI C RI.38 P7 II HD SELT/ IS 41.14 SILL ADD SFIl,.}W~~ 6 10 13 '~ 13~12 RI22 P6 2701160 RI28 RI26 PC; P7 6 AOD321 2S,RTN 5 L7 POS ILL ADOl) JI-37 RTN '" 1 2 us H 67 I 13 H t?- /I l ID' ~~ 168 2 'C RI21 N7 1 180 ~ ~ .A I~0161 "'6 IK 12..,5 9 Rl37 N7 iii 7 ~DD"I 33' RTN RI"8 1129 +5V AI3I .!F --.. 7 270 I 180 ,I, I ' ~ ':.7 ~~~"'3' D7 ~D Etl 2 ':7 ....,rH DJ.TI3, U7 Tk,3 t;2 ~~ < c: CD Q til ~ ....0 <' (\) (\) ~ RIB B2 0 .... <' .... (\) (') ::r ::s 31(3 5' (\) ~ -0 MMFMWRT TP2 C2 ~ ~ IK ::s ~ ~~2C2 OV R~3 C2 IK5 11<5 +I'V R20 C2 II 6-C7 +r?v 620 6-C7 R!Q 82 IK2 NOTE TPI3 C2 * !NOiCATES GRD REFERENCE =_ON CRClJiT BOAP.D e:.. Burroughs - 89489 Flexible Disk Drive Technical Manual Sec. 2 Page 21 Functional Detail DIGITAL FILTER . Refer to figure 2-16 and 2-18. The purpose of the digital filter is to eliminate noise from the read signal and to produce MFM RD pulses of a standard pulse width. The gates IC6 perform and EX NOR between the comparator output and the latch output. The output of IC6 pin 8, R37 and C8 form a ramp generator. The transistors Q 16, Q 15 and Q 17 are the pulse standerdizer. A change in logic level at IC8 pin 7 will cause IC6 pin 8 to float (Open Collector Output). The capacitor C8 will charge causing the voltage on the base,ofQl6 to rise. When this voltage reaches approximately 5.5 volts, Q16 will switch on. When Q16 switches on, a negative pulse is applied to the base of Q15. This causes a positive pulse at the collector of Q 15 which is inverted by Q 17 to form the signal MFM RD. The flip-flop IC5 complements on the positive edge of the MFM RD pulses. When IC5 complements, IC6 pin 8 goes low and should stay low until the next change of logic level at IC8 pin 7. A noise pulse at the output of IC8 will cause IC6 pin 8 to float for the duration of the noise pulse. The noise pulse will be too short to permit C8 to charge to 5.5 volts. Therefore Q16 will not be switched on and the noise will have no effect on MFM RD. common electronics is to select the required MFM RD (master or slave) and decode the information from MFM to NRZ, also producing a data clock for use by the Control to, strobe in the NRZ data into the registers/memories. SELECTION Refer to schematic 2-14. Selection of the Read Data either from the master unit or the slave is achieved by multiplexor chip IC65. Depending on UNIT SELECT, IC65 will permit the signal from pin 13 (slave) or pin 14(master) to go to the data decoder. t- o r\.' j ~ ~ ~ -rv: It V 7 -~ The signal MFM RD is sent to the common electronics from the master unit and the slave. The function of the ~ 1l- LON PASS FILTER ,~ J f0- ri- V • - -- - - I' I ... ... -r r '" lI\. ''OJ I ~o " "" V ...... I- "'! I- 1-. - 3.TP20 ..... -~ u~ -II J . J J J . 4.IC6 PINS - ,..-. , ,.. 2.IC7 PIN7 ~ ,....- r r r ,.~ S.MFM RD l- DIGITAL FILTER MMFM RD II I •• "t t I I I ... , • 0, 0: l- l.TP14 rv rv .. V J FJ ,J J ~ f-. II' DIFF. V rv I- .... ... ~ I" 0" e - r- • I- A ~'~ JT' w .... ~ I" .. ~~ , .... a. GENERAL "w ~. ~ l- l- DATA DECODE. I t" 00' • I I' •• I I ••• I .1- X-NOR RAMP GEN I!- ,.. I- ~. .' Figure 2-16. Read Block Diagram I • r.-.. 'r nr. ~ri,..-.1~ ~ ~ ... . I" I I •• , ~ .... .. • 0.0: ~ , , • I" ~ ~ 6.ICS PINS .... ... . Figure 2-17. Read Channel Test Points For Form 2102141 ov 08 6-2V +12V EJ OV RI" +12V lel4 H2 O·')JF EI 130'l:zw OV RS2 J2 130 Ii2W +Sv 024 R40 JI II< 6-2V J2 TPI6 J2 +SV +12V OV +5V +12V R53 J2 CN 4-CI OATA 'A' +SV csl R31 FI 41<7 IK FI 82pF ... tI ..,..,c als R43 F2 IK 'T.I ~. +sv 0 c ~ A FI ~ , <1l c: N - " ~ R35 GI 11<2 !XI en (") '~ o· RSIJ2 R46 F2 II< I ~ (II +Sv Cii til ~ ...<: t: .... -12V (II +SV -12V e. S (II RSS J2 R29 E2 -I2V ""J e. ~ ov (j ::r C) ::s ::s " Cii >< (5 '<1l=' ..... 51 C) Q. 'T.I c: ::s (") ..... o· ::s ov <1l 3C) ..... 01 (") ::J' co( CIS J2 O·'J,JF 02 OoIJJF ::s n e: ov 3: C) IC~ G-SN7426 J - SN7474 U -1.IA133C 710C ,,-JJA 18789057 14473607 20100582 11272077 ' XSTR· A -TYPE AK 11095924 DI()OFS A - TYPE 25 C -IN7S::; 20052981 11263241 OV OV ::s c: e:. 017 A GI OV TP21 JI MMFIIA Ro I-C3 Sec. 2 Page 23 Burroughs - B9489 Flexible Disk Drive Technical Manual Functional Detail STANDARDIZER AND P.L.L. Refer to schematic 2-21." Approx. 100 microseconds after a sector pulse, READ ENABLE goes true from the controller permitting MFM RD pulses to trigger timer IC57 pin 6. The purpose of this timer is to standardize the length of the read pulses. TPll/7 therefore has a 350 ns pulse occurring approximately 150 ns after each peak. This pulse train feeds onto pin 12 of the phase-locked-loop. P.L.L. The purpose of the phase-locked-loop is to provide a reliable source of timing pulses for use on decoding data and deriving the read clock. , 2 .61lS -.; J!1l.350~S I TP11/ h33~ ~ ~:fA ! ;TRANSITION IN CENTRE! ~ OF DATA PULSE I -, TP111 TP 11/1 DATA I, Refer to figure 2-21. The phase-locked-loop compares its frequency with the input data pulses and adjusts itself so that the output transition occurs midpoint of the input pulse. The speed of correction is determined by Rl12 and C80. READ ENABLE DELAY Before RD EN goes true, the low level resets the RD DATA flip-flop via IC50 pin 2 low, pin 3 high, pin 6 low. When RD EN goes true, it triggers timer IC57 pin 12. This causes the RD DATA flip-flop to be reset for a further 400 fJSecs via a low pulse on IC50 pin 1 causing a low on IC56 pin 13. This prevents data reaching the controller while the PLL locks up onto the preamble data. C64 maintains the reset from the time RD EN goes high to the time when the timer output goes low. Figure 2-19. P.L.L./Data Relationship o The P.L.L. consists of an oscillator running at two times the maximum data rate and locked onto the data pulses coming from the disk. If the disk speeds up theP.L.L. frequency increases, if the ,data rate slows down the P.L.L. frequency decreases. The natural frequency is 750 KHz, this is adjusted with RV4. The natural frequency can be varied by the data by ± 6%. o o 1-,.66.5 =ffi 1:"50". I~--------------~ I 0 ~ ~ 0 ~ ~----------------------~~--------------~ I I Pll 750 Khz 50% MARK SPACE TP1014 750 Khz 50% MK/SP, TP11!8 Plli IC 54 PIN 5 375 Khz 50% MK/SP. 375 Khz 25% MK/SP. RD ClK IC60 PIN13 TP 11/1 TP11/2 ______---'~h.,:'i::£ ~ l I I' -rrL..------ln 1·05~S ~--~ I I ~ ~ ~'-______. .~ l n,-----,nl...------InL-------In IL 375Khz 39%MK/SP. ______~~~n~____ I RD DATA TP 10/6 _ _ _-----',: I I'-____ RDDATA(NRZ) Figure 2-20. Data Decode Timing For Form 2102141 READ ENABLE DELAY +5V IiIV3 P3 +SV'_ _""Vr:rv-.., I +5V I SK RS2 +sv L~.·.,,"'.,.. R97 as IK I_AI~F" RD I-AI RD EN TP 10/6 "3 tor) +SV'-..JVIJ'V-'" IK ~. ... TP 11\4 P3 R91 N2 <11 N I N f(S3 IC J>.-SU74oo El-SN7402 J-SN7474 u- 9602 14473516 26004911 14473607 14477047 1V-NE~~2e 18791798 r- ..Aw• ....". :OV 04 , RD eLK I-A7 i --"" ~\ +12V «!RS4 C762200PF R4 ~ R3<.......~---t RII6 RV4 68 1\2W 5K RS RII4 OS 681\2W Rill C78 P4 P4 XSTP' A-AK 11095924 IK o.lJJF C12P4 ClODES A-TYF':::2S 0-7574 20052981 10806206 TP 11\6 16 ~~--~----~--~--~~-~ 4 61 W Q4 TPI9 >--"V\~ P4 RI13 PS IIC +5V Pl 3 PHASE LOCKED LOOP 0 RI02 04 :lK RIOI 03 IK8 CI02 03 O.I~F ~IOO 03 2K Burroughs - B9489 Flexible Disk Drive Technical Manual Sec. 2 Page 25 Functional Detail READ CLOCK The Read Clock is generated from the 'PLL, divider IC54 and gate IC60 pins 11, 12, 13. When RD EN goes true, timer IC57 pin 10 goes true for 400 pS. Data pulses occurring during this time will produce a low on IC50 pin 8 which presets flip-flop IC54. This ensures the correct phase of clock, since it is known that RD EN occurs during the preamble and the preamble consists of zeros. Refer to Data Decode Timing Figure 2-20. Read clock consists of a 666 pS pulse every 2.66 iJ,S. DATA WINDOW The purpose of the data window is to'provide a timing pulse for each bit cell. MFM read pulses occurring during this period are taken as zeros and any pulses occurring outside are taken as ones. The mark/space ratio of the data window waveform is 39%, that is, 39% of the time is spent looking for zeros and 61 % looking for ones. This is to counteract the effect of peak shift affecting the 'ones' when a 'zero' pulse is omitted following a 'one' (see figure 2-22). Peak shift is caused by the effect of pulse crowding. Flip-flop IC56 pin 5 is reset on the edge of every 'zero time' (TPII/2 high) and is set by a data pulse occurring during the 'ones time' (TPI1/2Iow). Note that the flip-flop is reset every zero time regardless of whether a data pulse occurred at that time, therefore correcting the lack of a zero pulse following a one which is characteristic of a MFM recording. TPII/3 therefore has a pulse occurring on each one bit. Flip-flop IC56 pin 9 converts this to NRZ (see figure 2-21). o WHITE o cu~ ~---.....I READ BACK VOLTAGE I I ~I.I"""- ~l PEAK SHIFT I I I~ I Figure 2-22. Worst Case Peak Shift For Form 2102141 Sec. 3 Page Burroughs - B9489 Flexible Disk Drive Technical Manual SECTION 3 CIRCUIT DETAIL GENERAL The type of logic used in the B9489 is Transistor-toTransistor logic (TTL). The high level is +2 to +5 volts and the low level is +0.8 volts to 0 volts. Normally TRUE is considered as high and FALSE is low however there are exceptions, particularly on the interface, where a low is TRUE and a high is FALSE. Such signals are generally marked (/) next to the signal name indicating that the function is active when the signal is low. On the card schematic a negation symbol (0) is used to indicate when a low activates a function. Figure 3-1 illustrates a typical exception. Table 3-1 contains a listing of modules used in the Mini Disk Drive the listing is referenced to illustrations, figure 3-2 through 3-28, in this section which provide a logic diagram of the modules. t The IC in figure 3-1 is triggered by a low on A or a high on B and is reset by a low on C. .'Table 3-1. Index of Modules FIGURE PART NO. VENDOR NO. NO. -~ 3-2 3-3 3-4 3-5 14473516 2600 4911 14473532 26001685 3-6 3-7 3-8 14473540 14473565 18789057 3-9 14473581 3-10 26006726 3-11 26004929 3-12 18794313 3-13 14473608 3-14 1901 7102 9601 ..1 A 1 B ) « c RESET 3-15 14477047 3-16 18788042 3-17 3-18 3-19 3-20 3-21 14467062 14473797 18788034 20100582 11272077 3-22 3-23 3-24 18791764 18791798 3-25 3-26 3-27 Figure ~-1. Logic Example DESCRIPTION 18792127 18794628 Quad 2-lnput NAND Gate Quad 2-lnput NOR Gate Hex Inverter Hex Inverter with Open Collector Output SN 7410 Triple 3-lnput NAND Gate Dual 4-lnput NAND Gate SN 7420 Quad 2-lnput High Input SN 7426 Voltage Interface NAND Gate SN 7438 Quad 2-lnput Interface NAN 0 Gate with Open Collector Output SN 74132 Quad 2-lnput NAND Gate Schmitt Triggers Triple 3-lnput NOR Gate SN 7427 SN 75452 Dual NAND Driver Dual 0-Type Flip-Flops SN 7474 ITT 9601 50 Retriggerable Monostable Multivibrator Dual Retriggerable Mono9602 stable Muttivibrator with Reset Hexadecimal Up/Down 8284 Counter 9308 Dual 4-Bit Latch Dual 2-lnput Multiplexor 9322 5-Bit Comparator 9324 Differential Amplifier 733 High Speed Differential Com710 pactor 5-Bit Shift Register 7496 Phase Locked Loop NE 562B TIL 31 or Photo Emissive Diode 1A48B TIL 81 or Silicon Photo Transistor 2B50B Delay Line 300 ns 2N 6055 or High PO\l\ler Transistor TIP 640 SN SN SN SN 7400 7402 7404 7405 -"For Form 2102141 Page 2 . Burroughs - B9489 Flexible Disk Drive Technical Manual Circuit Detail PIN DESIGNATION 6MB SCHEMATIC TRUTH TABLE :=1 )-c A HI OR: HI LO LO :=[>-c C B HI LO HI LO LO ttl HI HI Figure 3-2. SN7400 Quad 2-Input NAND Gate PIN DESIGNATION PIN DESIGNATION Vee GRD SCHEMATIC TRUTH TABLE OR: :~ )-c A LO HI LO ·HI B LO LO HI HI SCHEMATIC C HI LO LO LO Figure 3-3. SN7402 Quad 2-Input NOR Gate A TRUTH TABLE -----B A B HI LO LO HI Figure 3-4. SN7404 HEX Inverter Sec. 3 Page 3 Burroughs - B9489 Flexible Disk Drive Technical Manual Qrcuit Detail PIN PIN DESIGNATION DE~IGNATlO~ A A i3___rE B HI LO LO Floating B TRUTH TABLE C 0 B A HI HI HI HI SCHEMATIC TRUTH TABLE SCHEMATIC OR: ~D~"'-----. ~ .-=:[__. / Figure 3-5. SN7405 HEX Inverter with Open Collector Ou tpu t PIN DESIGNATION LO HI HI HI LO E ALL HI ANY LO HI LO HI HI LO = LO HI HI HI LO HI LO E LO HI HI HI HI HI HI HI HI LO LO = Figure 3-7. SN7420 Dual4-Input NAND Gate PIN DESIGNATION Vee 7 TRUTH TABLE SCHEMATIC OR: A HI LO HI HI LO ALL HI ANY LO SCHEMATIC B HI HI LO HI LO C HI HI HI LO LO. =LO = HI Figure 3-6. SN7410 Triple 3-Input NAND Gate 0 LO HI HI HI HI :=1 )-c :==t=>-.c OR: _ A GRD TRUTH TABLE C B HI HI LO HI LO FLOATING LO HI FLOATING LO LO FLOATING Figure 3-8. SN7426 Quad 2-Input High Input Voltage Interface NAND Gate with open collector output. For Form 2102141 Burroughs - B9489 Flexible Disk Drive T~chnical Manual Page 4 Circuit Detail PIN DESGNATION PIN DESIGNATION . 7 7 GRD SCHEMATIC TRUTH TABLE A B C HI HI LO OR: HI LO Floating - LO HI Floating LO LO Floating A=D-. B C SCHEMATIC i=L>-D - GRD TRUTH TABLE ,iB A C D HI HI HI LO HI LO LO LO LO LO HI LO HI LO HI LO LO LO LO LO Figure 3-9. SN7438 Quad 2-Input Interface NAND . Gate with Open Collector Output Figure 3-11. SN7427 Tripple 3-Input NOR Gate PIN DESIGNATION PIN DESIGNATION SCHEMATIC GRD TRUTH TABLE A B C HI HI ,LO HI LO HI LO HI HI LO LO HI There is no "Greyarea" with Schmitt triggers, the output goes low as soon as both inputs are above approx +1.7V and goes high if any input goes below approx +O.9V. Figure 3-10. SN74132 Quad 2-Input NAND Gate Sclunitt Triggers TRUTH TABLE -.SCHEMATIC A B C HI HI LO HI HI LO LO HI to LO HI HI The 75452 is used to illuminate indicator lamps. Each circuit can. sink 300mA to ground when either or both inputs are low. Figure 3-12. SN7S4S2 Dual NAND Driver Burroughs - B9489 Flexible Disk Drive Technical Manual Sec. 3 Page 5 Circuit Detail rl~Vcc PIN DESIGNATION I I I I I I 11 SET R 13 8 0 DATA CLOCK 9601 A B C 6 6 D a 13 RESET OV PIN 7 +5V PIN14 A Iowan "reset" resets the flip flop. A Iowan "set" sets the flip flop. The flip flop is triggered as the clock goes high, setting if Data is high, resetting if data is low. SN7474 Dual D-type Flip Flop. The multivibrator is triggered by (A + B) *C *0. If the multivibrator is triggered, a high pulse occurs at Q and a low pulse occurs at Q for a period of time depending on Rand C. If the timer is retriggered while it is timing out from a previous operation, the timer retriggers to give the full period pulse starting from the time of the second trigger. This may be disabled by joining Q to C or D. This prevents retriggering until the timer has timed out. ITT9601 50 Retriggerable monostable multivibrator Figure 3-13. SN7474 Dual D-type Flip Flop Figure 3-14. ITT9601SD Retriggerable . Monostable Multivibrator C R rl~+Vcc 14 6 10 o 9602 9602 A B ii RESET-----' +5V PIN 16 OV PIN 8 The multivibrator is triggered by a leading edge on A or a trailing edge on B. When triggered, a high pulse occurs on Q and a low pulse occurs on Q. for a period of time depending on Rand C. An input pulse occuring before the timer has timed out will cause the timer to retrigger and become TR UE for the full period again. . The timer may be cut short and reset at any time by applying a low to "reset". Figure 3-1 S. 9602 Dual Retriggerable, Resettable, Monostable MuItivibrator. For Form 2102141 Burroughs - B9489 Flexible Disk Drive Technical Manual Page 6 Circuit Detail +5V SET 12 CARRY IN COUNT ENABLE CLOCK 2 4 01 02 04 08 08 A1 A2 B1 B2 C1 C2 01 02 CARRY OUT The Hexadecimal up/down counter counts 0 through 15 and the output is.l, 2,4 and 8 bits. The "set" line going low sets the counter to 15. The "reset" line going low resets the counter to O. With "Carry In", "Set", "Reset" and "Count Enable" high, counting will occur on the trailing edge of each clock pulse. The direction of counting is controlled by the signal up/down. High counts up, low counts down. A high carry out is provided at 15 when counting up and at 0 when counting down. To count more than 4 bits, 2 counters can be placed in series with the carryout of the first counter connected to the carry in of the second. Figure 3-16. 8284 Hexadecimal Up/Down Counter ENABLE 1 ENABLE2 A1 B1 C1 01 9 BO 9322 7 CO 4 2 DO If "Enable" goes low the "1" inputs 0 R "2" inputs may be gated to the "0" outputs depending on the "select" line. HIGH "select" gates the"l ", LOW "select" gates the "2" inputs to the Output. Figure 3-18. 9322 Quad 2-Input Multiplexor ENABLE A1 13 A2 12 B1 B2 B4 B8 B16 A4 11 A8 10 9324 A16---..;;,.9-t 16 18 9308 20 22 AO 15 ENABLE SELECT RESET 10 11 13 14 6 5 3 ~--A>B t----A Both Enable 1 and Enable 2 must be low to latch the "2" outputs in the same state as their respective "1" inputs. If either "Enable" goes high the outputs are unaffected by the inputs. A Iowan" Reset" resets the 4 latches to low regardless of the . enable lines. Figure 3-17. 9308 Dual 4-bit Latch < Figure 3-19. 9324 5-Bit Comparator Sec. 3 Page 7 Burroughs - B9489 Flexible Disk'Drive Technical Manual Circuit Detail v+ PACKAGE A OUTPUT C NON INVERTING INPUT B D Differences in voltage AB are amplified and appear across Cand D. Gains between 10 and 400 are possible by selecting resistances to be connected between pins 4 and 9 and pins 10 and 3. The 733 is selected for its gain stability, wide band with and low phase distortion. The 710 is used for comparing the read voltage against a threshold. When the non-inverting input is more positive than the inverting input the output goes high (+3V). When the noninverting input is more negative than the inverting input, the output goes low (-0.5V). Figure 3-21. 710 High Speed Differential Comparator Figure 3-20. 733 Differential Amplifier 9 16 CLEAR A2 82 C2 SERIAL OV 02 E2 INPUT 8 CLOCK 1 A1 81 Vee PRESET ENABLE 8 -- The 7496 can be used as a serial to parallel converter, a parallel to serial converter or a 5 bit storage register. A LOW on "Clear" will reset the flip flops so that A thru E2 are low provh.:ad that "Preset enable" is low. The flip flops can be preset by applying an input to A1 thru Eland then making "Preset enable" high, provided "clear" is high. A high in sets the flip flop, a low in leaves it in its previous state. Clear and Preset functions are independent of the clock. The leading edge of a clock pulse will make the A2 output equal to the serial in~iut, B2 = prtlvious A2, C2 = previous B2, 02 = previous C2 and E2 = previous 02. Previous F..? is lost. When used in this mcdp, "clear" must be high and "preset enable" must be low. Figure 3-22. 7496 S-Bit Shift Regh,;'e . For Form 2102141 Page 8 Burroughs - B9489 Flexible Disk Drive Technical Manual Circuit Detail Y+ 16 LOW PASS FILTER 14 DE-EMPHASIS 13 INPUT 1c>-_1_2~ PHASE INPUT 2 0 - _1_1 ~ COMP. CaMP INPUTS DEMODULATED L.P. "">----1--~ OUTPUT 9 FILTER 15 2 YCO OUTPUTS ~_3-+-_...", LIMITER ~.C.O. 4 8 5 6 '--tt--' BIAS OUT Y- TIMING TRACKING RANGE CONTROL The purpose of the Phase Locked Loop is to provide an oscillator whose output Frequency is 2 times the frequency of bits being read off the disk and is locked onto the data, that is the oscillator must respond to variation in speed of the bits from the disk. This is used to generate clock pulses, data windows etc, during read. Refer to the block diagram. The IC contains 2 sections: 1. Voltage controlled oscillator (V.C.O). The centre frequency of the oscillator is determined by the capacitance and voltage between pins 5 and 6. It can be further modified up to ±15% internally by the output of the Phase Comparator via the limiter. 2. Phase Comparator. Only 2 inputs of the phase comparator are used the other 2 being AC coupled to general. One input has data bits, the other is wired externally to the output of the V.C.O. The phase compensator adjusts the speed of the V.C.O. so that the V.C.O. transitions occur in the centre of the data input as illustrated in the timing diagram. I : rtl DATA (PIN 12) - - - - I I m I ~I I '---------' I '------------- I ;-1_ _-, v.c.o. (PIN15) The speed of response is determined by the components across the low pass filter, pins 14 & 13. De-emphasis input and demodulated output are not used in the mini disk application. The tracking range control is tied to one value. Pin 1 provides a bias voltage of +8V regulated output. Figure 3-23. NE 562B Phase Locked Loop Burroughs - B9489 Flexible Disk Drive Technical Manual Sec. 3 Page 9 Circuit Detail ~NODE NO CONNECTION ~ ----4(11 I_N 300ns ~ The delay line is an LC Network which delays any input pulse or AC waveform by 300 nano seconds. I I I CATHODE I When forward biased, this diode emits infra-red radiation. Forward voltage drop is 1.8 volts max, forward current is 100 Ma. (approx). I IN J---+---+------,r.-----'-- Figure 3-24. TIL 31 or lA48B Photo Emissive Diode. OUT~--~~--~--------~------~ , I I COLLECTOR -.)j BASE ~ 300ns Figure 3-26. Delay line 300ns EMITTER EMITTER This device is a Silicon phototransistor. A lens in the cap of the device provides for high sensitivity. +5V BASE COLLECTOR ,r-----------, I BASE l)-":'"___----t I I I I I , When the infra-red light source shines on the lens, the transistor switches on giving alow level into the circuit. With~no li~ht the transistor is off, giving a high level in. Figure 3-2S. TIL 81 or 2BSOB Silicon Photo Transistor I I 1... I __________ _ I __ J EMITTER This device is a high power Darlington NPN transistor for switching unclamped inductive loads. Figure 3-27. High Power Transistor 2N60S5 or TIP 640 For Form 2102141 Burroughs B9489 Flexible Disk Drive Technical Manual SECTION 4 ADJUSTM'ENTS INTRODUCTION This section contains the test and adjustment procedures for the 9489 1 M BYTE Mini Disk Drive Unit. Some adjustments may be carried out using an oscilloscope, DTM 1000 or BDM 1250 as detailed. \ All adjustments are· factory set and ideally should NOT require re-adjustment unless parts have been disturbed or replaced. Verify that any adjustment is absolutely necessary before doing so. B 80 HEX KEYBOARD COLLATED TABLE Certain options of the B 80 MTR require binary input for cylinder addresses and data. This binary data may be entered 4 bits at a time by using the right-hand numeric keyboard on the B 80 console, as follows: Table 4-1. SPECIAL TOOLS The following special tools are required: 1880 1880 1880 1880 7883. 7917 7909 7891 Alignment Disk. Alignment Meter. Stepper Motor Adjusting Tool. Upper Head Adjusting Tool. ALIGNMENT DISK The alignment disk absorbs moisture from or releases moisture to the atmosphere depending upon the relative humidity of the atmosphere. This affects the accuracy of the alignment disk. For this reason, the alignment disk is written in a controlled environment (50% RH and 70· F or 20· C). The disk is sealed in a special container until required for use. Once the container is opened the alignment disk is only accurate for 6 minutes. Track to track alignment of the lower head must be performed within 6 minutes. After this time the alignment disk is known as an "alignment check disk" and may be used for all other adjustments requiring an "alignment check disk" . If the alignment disk is opened in a controlled environment (45 % ± 5% RH and 68· F ± 5· F or 20· C ± 0.5· C) and never removed from that envi- ronment the 6 minutes time limit does not apply and the alignment disk may be used to perform track to track alignment of the lower head for a maximum of 5 times. It may also be used to perform all adjustments requiring an alignment check disk. 2102141-001 KEY SYMBOL 0 1 ·2 3 4 5 6 7 8 9 00 000 C RE M BINARY INPUT HEX EQUIVALENT 0000 0 1 0001 0010 0011 0100 0101 0110 0111 1000 1001 1010 1011 1100 1101 1110 1111 2 3 4 5 6 7 8 9 A B C D E F ALIGNMENT 1;RACK SELECTION USING B 80 MTR 1. Select option 06 by depressing control keys PKS and PKI5. 2. When the MTR asks for the cylinder address, enter the required code from the table 4-2 using \ the console right-hand key board. 3. MTR option 06 continuously seeks between two addresses. When each cylinder address is indexed twice the mini-disk heads will remain at that address and the stepper motor will have seek pulses applied to it. 4-t Burroughs B 9489 Flexible Disk Drive Tecl.mical Manual Adjustments Table 4-2. ALIGNMENT KEY SYMBOLS TRACK HEAD 0 HEAD 1 0 1 2 0/0/0/0 0/0/4/0 0/0/8/0 0/1/4/0 0/0/2/0 0/0/6/0 0/0/00/0 0/1/5/0 on/M/O 0/8/00/0 0/9/6/0 0/00/2/0· O/OO/M/O 0/000/00/0 0/C/6/0 0/RE/2/0. O/RE/M/O 5 31 34 37 40 43 46. 49 52 55 61 0/00/0/0 For a full description of the meter operation see the media package supplied with the meter. 1. Check that the meter is set for the correct supply voltage and power up by connecting the line cord. 2. Allow the meter to stabilize for one hour. 3. Check the operation of the meter as follows. a. Connect the head plug to the calibrated socket and observe that the tri-bits present indicator is illuminated continously and that the meter is reading zero. (If the meter does not read zero, adjust the set zero control until the meter reading is zero). b. Switch the meter range to X10. c. Switch the calibrator offset to 0.001 inch. d. Move the calibrator switch to right and then left. Check that the meter swings both ways and reads 100 ± 10 each time. e. Switch meter range to Xl. f. Switch calibrator offset to 100 JJ inches. g. Move the calibrator switch to right then left. Check that the meter swings both ways and reads 100 ± 10 each time. Adjustments Backlash Nut Adjustment This adjustment should only be required when the carriage block is removed or replaced. The backlash nut pre-loads the carriage block against the lead screw of the positioner. If the backlash nut is set too slack, the positioner will have too much backlash. If the backlash nut is set too tight, the positioner will have too much friction. Either of these conditions can cause mispositioning of the heads. HEAD 0 HEAD 1 0000 0040 0080 0020 0060 0140 OOAO 0150 07EO OSAO 0960 OAOO 0A20 OAEO OBAO 0C60 0020 OOEO 0/./4/0 Alignment Meter Operating Instructions 4-2 HEX EQUIVALENT OF40 The clearance between the backlash nut and the rear bush of the carriage block must be 0.03 to 0.06 inches. Refer to figure 4-1. LOCK ING PLATE -'---.JiF==:i1 REAR BUSH OF --'...-----I-~..J.I.I.~_I_--........;;.__P- BACKLASH NUT CARR lAG E BLOCK .030" (0.75mm)MIN. .0611.5mm) MAX Figure 4-1. Backlash Nut Adjustment Adjustment 1. Loosen the locking plate adjusting screw and slide the locking plate clear of the backlash nut. 2. Turn the backlash nut until there is a clearance of 0.03 - 0.06 inches between the backlash nut and the" rear bush of the carriage "block. 3.Insert the locking plate into a notch on the" backlash nut. 4.Check the clearance between the locking plate and "the bottom of the notch. Burroughs B 9489 Flexible Disk 'Drive Teclmical Manual Adjustments 5. The mInImum clearance between the locking plate and the bottom of the notch should be 0.02 inches. If not repeat steps 1 to 4 inclusive. Refer to figure 4-2. 6. Tighten the locking plate retaining screw. 7. Carry out the track to track alignment adjustment. Check Refer to Track to Track Alignment Check. .1. Check the alignment meter calibration as detailed under "Alignment Meter Operating Instructions" . 2. Connect. the alignment meter head lead into the lower head socket (CONN 6) of the unit. 3. Insert an alignment check disk into the unit with the label away from the blue release bar. 4. Seek track 00 Head 1. (Refer to Alignment Track Selection using B SO MTR). 5. Seek track 43 head 1 and continue sending seeks to this address (Refer to Alignment Track Selection using B SO MTR). 6,.Note the meter reading. (If it is greater than 1500u inches then head 1 should be realigned as described under 'Track to Track Alignment Adjustment). 7. Remove the alignment check disk. S. Connect the alignment meter head lead into the upper socket (Conn' 7) of the unit. 9. Re-insert the alignment check disk with the label towards the blue release bar. 10. Seek track 00 head O. (Refer to Alignment Track Selection using B 80 MTR). 11. Seek track 61 head 0 and continue sending , seeks to this address. (Refer to Alignment Track Selection using B SO MTR). 12. The meter reading should be within + 500 Il inches of that noted in Step 6 and of the opposite polarity. 13. If the meter reading is outside this range then Head 0 must be realigned as described under "Track to Track Alignment Adjustment". 14. Return the alignment check disk to its storage envelope. 15. Reconnect the head leads onto the PCB. NOTE Too much backlash will result in a noisy positioner, especially on single track seeks. Too much friction will cause the positioner to miss steps and/or buzz on track. After this adjustment the track to track alignment must be re-adjusted .. BACKLASH NUT LOCKING PLATE Figure 4-2. Locking Plate Clearance Track to Track Alignment Check When checking or performing track to track alignment the stepper motor must have pulses applied to it. These pulses ensure that the lead screw is electrically detented and will rotate when the stepper motor is rotated. In order to pulse the stepper motor, the drive must have seek pulses applied continuously. (For B SO use, the MTR Option 06 must be used. This option continuously seeks between two addresses. If the same address is indexed twice, the mini-disk heads will' remain at that address and the stepper motor will have pulses applied). Track to Track Alignment Adjustment . This adjustment should only be required if one or more of the following are performed __ 1. The carriage block is removed or replaced. It is important not to connect or disconnect head 2. 3. 4. 5. leads while the alignment disk is in the unit otherwise degradation of the media will result. If the tri-bit present indicator is flashing on and off it is due to either: 2102141-001 stepper motor is removed or replaced. upper head is removed or replaced. spindle is removed or replaced. backlash nut is adjusted. Track to Track Alignment , NOTE 1 1. Disk insertion error, or 2. Bad alignment disk, or 3. Pressure pad incorrectly aligned. The The The The 'or To overcome friction in the carriage block/lead screw/stepper motor, it is advisable to seek track 00 and back to the alignment track each time the stepper motor or upper head arm is moved. This is achieved by grounding TP5/4 and then removing the ground. (The up to speed signal UTSF goes low 4-3 Burroughs 8 9489 Flexible Disk Drive Technical Manual Adjustments while the ground is applied. When the ground is removed the drive will recalibrate to track (0). (However, the B 80 MTR is designed to loop on the failing instruction and will continue to send seek pulses to the selected address. The first time the ground is applied the B 80 will print a failure code). The stepper motor adjustments can be more easily performed if there is grease on the face of the stepper motor in contact with the base plate. This will be required on some older units and on all units when a new stepper motor is fitted. The steps requiring the use of the alignment disk unit must be performed within 6 minutes of opening the alignment disk package. . Adjustment Refer to Track to Track Alignment. 1. Adjust the backlash nut as described under "Backlash Nut Adjustment". . 2. The drive must be allowed to stabilize for 1 hour. Insert a disk, initialize it and then seek between tracks 00 and 8S for 1 hour. During this time the alignment meter must be switched on to allow it to stabilize. The alignment disk must be allowed to temperature stabilize by keeping it sealed in its container in the same room as the unit. 3. Check the alignment meter calibration as described under "Alignment Meter Instructions". Head 1 Adjustment . (Using Alignment Check Disk). 4. Connect the alignment meter head lead into the lower socket (Conn 6) of the unit. 5. Install the stepper motor adjusting tool (PIN 1880 7909) onto the body of the stepper motor. (This can be done easily by removing the tool handle first). 6. Insert the alignment check disk (NOT the sealed disk) into the unit with the label away from the blue release bar. 7: Seek track 00, Head 1. (Refer to Alignment Track Selection using B 80 MTR). . 8. Seek track 43, head 1 and continue sending seeks to this address; (Refer to Alignment Track Selection using B 80 MTR). 9. Slacken off the stepper motor clamp screws sufficiently to be just able to rotate the motor body when using the stepper motor adjusting tool. 10. Rotate the stepper motor in either direction (that is, clockwise and counter clockwise) until the tri-bits present indicator illuminates. ;" 11. Looking from the rear of the unit, rotate the .stepper motor clockwise until the tri-bits present indicator is exting~ished. 4-4 12. Rotate the stepper motor slowly counter-clockwise until the tri-bits present indicator illuminates (the light must remain on continuously, and not flashing). Refer to Notes 1 and 2. 13. Continue rotating the stepper motor until· a reading of ± 140 IJ inches is obtained on the alignment meter. Frequently seek track 00 and back to track 43 while making this adjustment. 14. Tighten the stepper motor clamp screws progressively to 10 Ib inches. 15. Seek to track 00 and then back to track 43, Head 1. (Refer to Alignment Track Selection using B 80 MTR). 16. Check that the tri-bits present indicator is iIIu..; minated and that a meter reading of ± 140 IJ is obtained. 17. Repeat steps 15 and 16 several times and ensure that the conditions in step 16 are met every time. (If not repeat steps 7 to 17 inclusive). 18. Remove the stepper motor adjusting tool and the alignment check disk. NOTE 2 When a seek is performed to track 00 and back to track 43 the tri-bits present indicator may not light. If the indicator does not light, the track 00 transducer requires adjustment. Proceed as follows: a. Seek track 00, Head 1 b. Seek track 43, Head 1 c. Rotate the stepper motor until the tri-b~ts present indicator lights. d. Clamp the stepper motor and adjust the track 00 transducer as described "Under Track 00 Adjustment" . e. After adjusting the track 00 transducer carry out the "track to track alignment adjustment" from step 6. Head 0 Adjustment (Using Alignment Check Disk) 19. Fit the upper head adjusting tool PIN 1880 7891. (Turn adjusting screw into the upper head arm to allow recalibration when disk is put into the drive). 20. Connect the alignment meter head lead into the upper head socket (CONN. 7) of the unit. 21. Slacken the two upper head arm retaining screws nearest to the head. (The screws should be slackened just sufficiently to allow the upper head arm to be moved with finger pressure). 22. Insert the alignment check disk (not the sealed disk) with the label towards the blue release bar. Burroughs B 9489 Flexible Disk Drive Teclmical Manual Adjustments 23. Seek track 00, Head _0. (Refer to Alignment Track Selection using B 80 MTR). 24. Seek track 61, Head and continue sending seeks to this address. (Refer to Alignment Track Selection using B 80 MTR). 25. Move the upper head arm backwards and forwards by hand until the tri-bits present indicator is illuminated. 26. Move the upper head arm towards the rear of the unit until the tri-bits present indicator is extinguished. 27. Using the upper head adjusting tool (P/N 1880 7891) move the upper head arm SLOWLY towards the front of the unit until the tri:-bits present indicator is illuminated. (The light must remain on continuously·, and not flashing). 28. Continue moving the upper head arm until a meter reading of ± 140 Il inches is obtained. (Frequently seek track 00 and back to track 61 whilst making this adjustment). 29. Tighten the two retaining screws progressively to 6lb inches. 30. Seek track 00 and back to track 61, Head 0 (Refer to Alignment Track Selection using B 80 MTR). 31. Check that the tri-bits present indicator is illuminated and that a meter reading of ± 140 Il inches is obtained. 32. Repeat steps 30 and 31 several times and ensure that the conditions in step 31 are met every time. If not repeat steps 22 to 32 inclusive. 33. Remove the alignment check disk and upper head adjusting tool. 34. Reconnect the head leads onto the PCB. ° NOTE The upper head is now aligned to the lower head within 300 Il inches. Before· continuing with the sealed alignment disk carry out a circumferential alignment check. NOTE The lower head must now be accurately aligned usirig the ,sealed alignment disk (P/N 1880 7883). Ensure that you are ready to perform the adjustment before opening the sealed package. Once the package has been opened the alignment must be performed within 6 minutes. Head 1 Fine Adjustplent (Using Sealed Alignment Disk) . 35.· Connect the alignment meter ·head iead into the lower head socket (CONN. 6) of the unit. 36. Install the stepper motor adjusting tool (P/N 1880 7909) onto the body of the stepper motor. 2102141-001 37~· .Remove thtt alignment disk from its sealed . container and insert it into the unit with the label away from the. blue release bar. 38. Carry out steps 7 to 17 inclusive within 6 minutes 39. Remove the alignment disk. (This disk may now be· used as an alignment. check disk and the. label should be marked with a felt tipped pen to that effect). 40. Remove the stepper motor adjusting tool. 41. Reconnect the head leads onto the PCB. 42. Carry out a circumferential alignment. Circumferential Alignment This adjustment compensates for the mechanical tolerance between the index/sector transducer and the recording heads. (The procedure sets the interval between the start of an accurately recorded data burst and the next sector output from the index/sector decode circuit). This adjustment should only be required if 1. 2. 3. 4. 5. 6. 7. The carriage block is replaced. The upper head is replaced. The stepper motor is replaced. The spindle is replaced. The backlash nut. is adjusted. Head 0 has been adjusted. The,index/sector transducer or light source is moved· or replaced. 8. Any part of the index/sector delay monos table Circuit is replaced. Adjustment: Oscilloscope I.Insert the alignment check disk (NOT a sealed disk) with the label towards the release bar. ~.Set the oscilloscope up as follows: . I CHANNEL A 50 m VOLT/DIV - AC Coupled CHANNEL B I 2 VOLT/DIV - DC Coupled ADD MODE TIMEBASE 2Q.... secldiv EXTERNAL TRIGGER TP 15 (DATA) 3. Connect the oscilloscope as follows CHANNEL TEST POINT A 8 TP 15 TPS/4(SECTOR) 4.Seek track 40, head 0 (refer to Alignment Track Selection using B 80 MTR). The waveform displayed. should be as shown in figure 4-3. 4-S Burroughs B 9489 Flexible Disk Drive Technical Manual Adjustments 5. Seek track 40, head 1 (refer to Alignment Track Selection using B 80 MTR). The waveform displayed should be as shown in figure 4-3. 6. The waveforms from both heads should be equidistant about 156 usee and within the range 150 + 24 II sec. "7. Adjust RV1 until the sector pulse is 150 ± 24 II sec from the start of the data burst for each head. 8. If the adjustments for steps 4 to 7 cannot be achieved then the upper head arm should be realigned as detailed under Track to Track Alignment. DATA BURST SECTOR PULSE 150::t 24 ,.as 3. Set up the DTM 1000 as follows PROBE B 1C6 Pin 4 (location Kl) +ve TPS/4 (Sector) (location J7) +ve FUNCI10N:"INTERVAL BC" ", 4. Seek track 40, head 0 and note the meter reading (refer to Alignment Track Selection using B 80 MTR)~ 5. Seek track 40, head 1 and note the meter reading (refer to Alignment Track Selection using B 80 MTR). , 6. Adjust RVI until the meter readings obtained from both heads are equidistant about 150"sec and within the range of 150 ± 24 JA sec. 7. If the adjustment for steps 4 to 6 cannot be achieved then the" upper head arm should be realigned as detailed under Track to Track Alignment. NOTE To aid future circumferential alignment adjustments using the DTM 1000 or BOM 1250 it is recommended that a test point be soldered on the track leading from Capacitor C18, at the point marked X, between resistor R150 and diode 027 (refer to figure 4-4). A 30K ohm jumper resistor can then be connected between this test point and the +5 volt line as per step 2 of the adjustment procedure. For the test point use tin lead post PIN 1878 5238. Figure 4-3. OsdUoscope Wave Forms Adjustment: DTM 1000 1. Insert the "alignment check disk (NOT a sealed disk) with the label towards the release bar. 2. Connect a 30 K ohm jumper resistor from +5 volts to the test point at the ICS end of Capacitor C18. Refer to figure 4-4. PIN 1878 5238) Adjustment: 80M 1250 1. Insert the alignment check disk (NOT a sealed disk) with the label towards the release bar. 2. Connect a 30K ohm jumper resistor from + 5 volts to the test point at the IC8 end of capacitor C18. (Refer to figure 4-4). 3. Set up the BOM 1250 as follows D27 .-IL5~ . . ._ - , . , A§§ H PROBE TEST POINT SLOPE B C IC6 Pin 4 (location Kl) TPS/4 (Sector) (Location J7) FUNCI10N: "TIME B-..C" +ve +ve j. Figure 4-4. Component Layout Showing the Position of Recommended Test Point 4-6 SLOPE C .. SOt.DER ADDITIONAL TEST POINT AT POSITION MARKED X (USE TIN LEAD POST TEST POINT • 4. Seek track 40, head 0 and note ing (refer to Alignment Track B 80 MTR). 5. Seek track 40, head 1 and note ing (refer to Alignment Track B 80 MTR). - the meter readSelection using the meter readSelection using Burtoughs B 9489 Flexible Disk Drive Technical Manual Adjustments 6. Adjust'RVI until the mete~ readings obtained from both heads are equidistant about 150 p. sec and within the range 150 ± 24 II. sec. 7., If the adjustment for steps 4 to 6 cannot be achieved then the upper head arm should be realigned as detailed under Track to Track Alignment. Track 00 Adjustment: The track 00 transducer defines the position- of track 00. One phase of the stepper motor is assigned as the track 00 phase. Any incorrect adjustment of the track 00 transducer will cause a position error which is a multiple of 3 tracks away from- the required 'track. The adjustment should only be required if: 1. 2. 3. 4. 5. 6. 7. 8. The carriage block is replaced. The upper head is replaced. The lower head is realigned. The stepper motor is replaced. The spindle is replaced. The backlash nut is adjusted. The track 00 transducer PCB is replaced. Any par~ of the track 00 circuit is replaced. NOTE If any of the items (1) through (6) are performed, the Track to Track Alignment must be checked before adjusting the track 00 transducer. NOTE When making any adjustments make sure that the vane can pass through the transducer without touching. it. Adjustment 1. Check the alignment meter calibration as detailed under "Alignment Meter Operating Instructionsn • 2. Connect the alignment meter head lead into the lower head socket. (Conn. 6) of the unit. 3. Insert an alignment check disk into the unit with the label away from the blue release bar. 4. Seek Track 43, Head 1 (refer to Alignment Track' Selection using B 80 MTR). 5. Check that the tri-bits present indicator is illuminated. If tri-bits are present go to step 9. If tri-bits are not present go to step 6. 6. Seek the following tracks until tri-bits are present - 46, 40, 49, 37, 52, 34, 55, 31 (refer to Alignment Track Selection using B 80 MTR). Loosen the mounting screws of the track 00 transducer PCB. If tri-bits are present at a track higher than 43 move the track 00 transducer PCB towards the spindle. If tri-bits are present at a track lower than 43, move the track 00 transducer PCB away from the spindle. 2102141-001 7. Tighten the mounting screws. 8. Seek Track 00 (refer to Alignment Track Selection using B 80 MTR) and then go to step 4. 9. Alternately seek between track 02 and track 01 (refer to Alignment Track Selection using B 80 MTR). 10. DTM 1()()() or BDM 1250. Set uP. the DTM 1()()() or BDM 1250 as follows: PROBE A TEST POINT SLOPE TP 6/6 -VE FUNCfION: WIDTH Oscilloscope Set up the oscilloscope as follows: PROBE TEST POINT SLOPE A AMPLITUDE T1MEBASE TRIGGER TP 6/6 -VE 2 VOLT/DIV 0,5 ms/DIV CHANNEL A 11. Check for a negative going pulse width of between 2.5 ms to 3.0 ms at TP 6/6. a. If the pulse width is less than 2.5ms loosen the PCB mounting screws and move the PCB by a small amount towards the spindle. b. If the pulse width is greater than 3ms loosen the PCB mounting screws and move the PCB by a small amount away from the spindle. 12. Tighten the PCB mounting screws., 13. Seek from track 00 to track 43 at least five times, checking for tri-bits at track 43 each . time (refer to Alignment Track Selection using B 80 MTR). 14. If the tri-bit present indicator does not illuminate at track 43, then repeat the adjustment procedure. Phase Locked Loop and Data Windows '. These adjustments are required to provide the correct RD CLK, and data windows for data decoding. NOTE These adjustments are required if any of the components on sheet 2 of the master drive Test and Field documents are replaced (except IC 53, Ie 57 and their related components). NOTE On units below SIN B200450-018 the value of 05 must be changed before adjusting the PLL. Replace C75 with a 1()()() pF capacitor PIN 1877 1618. 4-7 Burroughs B 9489 Flexible Disk Drive Te~lmica1 Manual Adj ustments NOTE On units below SIN B205950-018 (Glenrothes) and SIN 15165236 (Guadalajara) LIN 2141-010 must be fitted after the replacement of the phase locked loop (PLL) IC, before the adjustments can be carried out. 5. Adjust RV4 until the waveform shown in figure 4-5 becomes unstable as shown in figure 4-7(a). 6. Counting the number of turns, adjust RV4 until the waveform becomes unstable as shown in figure 4-7(b). 7. Adjust RV4 in the opposite direction by the number of turns divided by 2. The \ waveform should be as shown in figure 4-5 with RV4 adjusted to its mid-range position. Phase Locked Loop Adjustment Oscilloscope 1. Insert the alignment check disk (NOT a sealed disk) with the label towards the release bar, into the master drive. 2. Seek track 05, either head and read continuously. (Refer to Alignment Track Sele~tion using B 80 MTR). 3. Connect the oscilloscope as follows: PROBE I A I TEST POINT CHANNEL A IC61 (PLL) end of C75 • 1 Volt/div TIMEBASE S msec/div EXTERNAL TRIGGER TP 81S (Index) . (b) (a) Figure 4-7. Unstable Waveforms OTM 1000 or 80M 1250 1. Connect the DTM 1000 or BDM 1250 up as fol- lows • NOTE Fitting a chip-clip to IC61 may cause a slight change in its operating characteristics. PROBE TEST POINT A TP 11/1 (PLL OUTPUT) FUNCTION: FREQUENCY 4. The waveform should be as shown in figure 45.IIncorrect waveforms ~e shown in figure 4-6. 2. Connect test point TP 21 (MFM RD) to 0 Volts. 3. Adjust RV4 until a meter reading of 415 ± 10kHz is obtained. Data Window Adjustment L Figure 4-5. Corred Waveform Oscilloscope 1. Disconnect the Master/Slave inter-connecting cable (connector 2) at the Master Drive Unit. 2. Connect jumper leads to the following points on the master board TO. FROM PIN 11 (CONN 2) PIN 31 (CONN 2) TP 10/2 PIN 16 (CONN 2) 3. Set up the Oscilloscope as follows: I CHANNEL A CHANNELB I ADD MODE TIMEBASE INTERNAL TRIGGER 2 VOLT/DIV 2 VOLT/DIV I I DC COUPLED DC COUPLED O.S",S/DIV 4. Connect the oscilloscope as follows: Figure 4-6. Incorred Wavefonns 4-8 PROBE TEST POINT SLOPE A B TP 11/2 TP I1n +VE +VE 5. Select drive 2 (slave) using the MTR or disk exercizer. Burroughs B 9489 Flexib~ Disk Drive Technical Manual Adjustments 6. Adjust RV2 until the pulse .width at test point TP 11/2 is 1.24 ± O.l,.s. '. . 7. Adjust RV3 until the leading edge of the pulse at test point TP 11/7 occurs - midway along the pulse on test point TP 11/2 (figure 4--8(a». NOTE For boards with artwork revision K, invert Channel B to obtain the same displayas in figure 4-8(b). Adjust RV3 until the lagging edge of the pulse at test point TP 11/7 occurs midway along the pulse on test point TP 11/2 8. Remove all jumper 'leads and reconnect the master/slave inter-connecting cable (connector 2) .. DTM 1000 1. Disconnect the Master/slave inter-connecting cable (Connector 2) at the· Master drive unit. 2. Connect jumper leads to the following points on the master board. FROM , TO PIN 11 (CONN 2) TP 10/2 (a) PIN 31 (CONN 2) PIN 16 (CONN 2) 3. Select Drive 2 (Slave) using the MTR or Disk Exerciser. 4. Set up the DTM 1000 as follows: PROBE A 1 I 1 TEST POINT TP 11/2 FUNCTION: "WIDm" I SLOPE +VE 5. Adjust RV2 until a meter reading of 1.24 O.l"S is obtained. 6. Set up the DTM 1000 as follows: PROBE TEST POINT SLOPE B C TP 11/2 TP 11n FUNCTION: "INTERVAL BC" +VE +VE ± 7. Adjust RV3 until a meter reading of 0.62 ± 0.05~S is obtained. 8. Remove all jumper leads and re-connect the master/slave interconnecting cable (connector 2). (b) 80M 1250 1. Disconnect the Master/Slave inter-connecting cable (connector 2) at the Master Drive Unit. 2. Connect jumper leads to the following points on the Master Board. FROM TO PIN 11 (CONN 2) TP 10/2 1.24 to.1 #'I Figure 4-8. Data Window Adjustment 2102141-001 PIN 31 (CONN 2) PIN 16 (CONN 2) 3. Select Drive 2 (Slave) using the MTR or disk exerciser. 4 Set U1P the BDM 1250 as foIIows: PROBE TEST POINT 1 SLOPE A TP 11/2 FUNCTION: "WIDTH" I +VE 5. Adjust RV2 until a meter reading of 1.24 + O.l"S is obtained. 4-9 Burroughs B 9489 Flexible Disk Drive Techilical Manual Adjustments . 6. Set up the BDM 1250 as follows: PROBE TEST POINT SLOPE B TP 11/2 TP lin FUNCTION: "TIME B+C" +VE +VE C 4-10 7. Adjust RV3 until a meter reading of 0.62 O.051'S is .obtained. ± 8. Remove all jumper leads and re-connect the master/slave interconnecting cable (connector 2). Burroughs - B 9489 Flexible Disk Drive Technical Manual Sec. 5 Page 1 SECTION 5 MAINTENANCE PROCEDURES REMOVAL AND REPLACEMENT PROCEDURES pressure pad. Fit head lifting plate. FASCIA Removal STEPPER MOTOR AND CARRIAGE Remove nuts securing the four corners of the fascia to the baseplate. Gently remove fascia from baseplate. Removal Replacement Fascia door and receiver open. Carefully refit fascia to baseplate. Fit the nuts securing the four corners of the fascia to the baseplate. RECEIVER Disconnect stepper motor from PCB. Remove backlash nut locating plate. Remove screw and washer from the end of the lead screw. Remove the three screws securing the stepper motor. Carefully screw the lead screw out of the carriage and backlash nut. Replacement Removal Remove fascia. Remove head-lifting plate. Remove pressure pad lifting arm from pressure pad solenoid. Release receiver from pivot pins. Replacement Fit receiver on to pivot pins. Fit pressure pad lifting arm onto pressure pad solenoid. When the pressure pad solenoid is energized there should be clearance between the lifting arm and the Locate carriage onto guide rail. Fit lead screw through casing Place carriage onto lead screw. Screw backlashsnut onto lead screw. Fit compression spring onto lead screw. Screw lead screw into carriage block. Compress the spring by one full turn of the backlash nut. Fit locking plate. Fit screw and washer into end of lead screw. Connect stepper motor to PCB. Perform head adjustments. STEPPER MOTOR LOCKING PLATE GUIDE RAIL Figure 5-1. Stepper Motor and Carriage Assembly Form 2102141-002 Page 2 Burroughs - B 9489 Flexible Disk Drive Technical Manual Maintenance Procedures HEAD SOLENOIDS FAULT FINDING These can be removed after removal of the receiver. Faults are traced to the failed component using the MTR procedures. LAMPS RECOVERY OF CONTAMINATED DISKS Removal Press together the sides of the lamp cover and remove. The lamps are removed using extractor tool, part number 16229825. Contaminants may cause loss of data bits by damaging the surface of the disk. A contaminated disk may transfer the contamination to the drive and affect its ability to transfer data correctly. If a disk has been mishandled and contamination has occurred, the following procedure may be followed: Replacement Push the lamp into the holder. Push on the lamp cover. 1. Remove the contamination from the disk. If the contamination is a liquid, swab-up with a folded tissue, using as little force as possible. If the contamination is a powder (such as cigarette ash or dust) carefully shake it off. 2. Load the "cleaned" disk into a drive and copy the data onto a new disk. 3. The "cleaned" disk must be thrown away. PRESSURE PADS The pressure pads can be removed or replaced by spreading the pressure pad arms over the pivot pin. DRIVE BELT This is always fitted with the soft side next to the pulley. To convert from 50Hz to 60Hz or from 60Hz to 50Hz remove the motor pulley and refit as shown in figure 5-2. Every 1500 hours running time or 1 year whichever comes earlier, replace pressure pads and motor drive belt. Lubrication is not required for any part. Cleaning of disks should not be necessary if the handling procedures (section 1 page 8) are followed. CERTIFIED DISKS PREVENTIVE MAINTENANCE GUIDE I If the contamination has reached the recording surface, cleaning is unlikely to remove all the contamination. It is important to use Burroughs certified disks. Non-certified disks may have too much peak-shift and cause read errors. MOTOR MOTOR PUllEY PUllEY 50Hz 60Hz Figure 5-2. 50/60Hz Conversion Burroughs - B 9489 Flexible Dis~ Drive Technical Manual Sec. 5 Page 3 Table 5-1. PCB Test Points NAME DESCRIPTION TEST POINT +24V J3 PINS 1,6 +12V +5V -12V J3 PIN 5 J3 PIN S +24V GND J3 PIN 2 J3 PIN 7 J3 PINS 4,9 +6V GND ±12V GND CYLINDER ADDRESS LINES 1 THRU 64 J3 PIN 3 PQS AB ADDRESS COMPARATOR OUTPUT CABSELT CABINET SELECT TP6/3 TP 6/1 PQS CLKIa COUNTDOWN COUNT UP DATACLK CLOCK PHASE COUNT DOWN ADD1 thru ADD 64 FILE OP FILE OP IND HDADD HD.LD.T.O. HD SELT. COUNT UP DATA CLOCK FILE OPERATIONAL FILE OPERATIONAL INDICATOR HEAD ADDRESS HEAD LOAD TIME OUT HEAD ·SELECT TP 5/6 IC24 PIN a IC24 PIN 11 TP 10/7 IC13 PIN 6 IC27 PIN 5 1C32 PIN 9 TP5/6 PQa IC16 PIN 5 ILL ADD INDEX ILLEGAL ADDRESS INDEX PULSES LOWER SOL MFMRD MFMWRT POS CLK LOWER PRESSURE PAD SOLENOID MILLER FREQUENCY MODE READ MILLER FREQUENCY MODE WRITE POSITIONER CLOCK POS CLK EN POSN SETT POSITIONER CLOCK ENABLE POSITIONER SETTLED TP 6/2 1C44 PIN 12 POS STOP POS. TIME OUT POSITIONER STOP ICPIN PSK POSITIONER TIME OUT POSITIONER SEEK 1C33 PIN 6 TPa/2 RDCLK RDDATA READ CLOCK READ DATA IC60 PIN 13 TP 10/6 TP 10/5 RDEN RTN READ ENABLE TPS/5 Q 13 TP 1/2 TP9/4 IC39 PIN a RETURN LINE FOR INTERFACE SIGNALS PQS SECTOR SEEK SECTOR PULSES SEEK COMMAND TPS/4 PQa SEEK INC. SET TKoo SEEK INCOMPLETE POSITIONER AT TRACK 00 NOT USED IC11 PIN a SiMla 1 SiMla 2 STEPPER MOTOR PHASE 1 STEPPER MOTOR PHASE 2 STEPPER MOTOR PHASE 3 WRITE INHIBIT WRITE INHIBIT INDICATOR WRITE CLOCK WRITE DATA WRITE ENABLE UNIT SELECT TP 7/S TP 7/7 TP 7/6 S/M~3 WIH WIHIND WRTCLK WRTDATA WRTEN UNITSELT UPPER SOL UTSF XDSEC XDSEC RTN XD TKoo XDTKoo RTN XDWIH XDWIH RTN 750 KHz -- UPPER PRESSURE PAD SOLENOID UP TO SPEED FLlp·FLOP SECTOR TRANSDUCER SECTOR TRANSDUCER RETURN TRACK 00 TRANSDUCER TRACK 00 T~ANSDUCER RETURN WRITE INHIBIT TRANSDUCER .' WRITE INHIBIT TRANSDUCER RETURN TPa/6 1C27 PIN 3 TP9/2 PQa PQS PQS Q12 TP5/3 J4 TP 6/4 J4 J4 TP6/6 J4 J4 TP a/6 J4 TP 10/2 For Form 2102141 Page 4 Technical Manual Burroughs - B 9489 Flexible DIsk Drive \ . Maintenance Procedures r---- . . I ~-- --.- --------------------------------------.,. ~.-----_ S:~~C <..:--"'I'":--~ :~~ I MASTER UNIT INDEXI -----I SECTOR TRANSDUCER DC POWER FROM SYSTEM TRACK 00 TRANSDUCER COMMON WRITE INHIBIT TRANSDUCER ELECTRONICS FILE OP INDICATOR WRITE INHIBIT INDICATOR STEPPER MOTOR "'-----4 UPPER HEAD SOLENOID LOWER HEAD SOLENOID L ___________________________________________ J r------ --- ------------------------------------, SLAVE UNIT INDEXI SECTOR TRANSDUCER TRACK 00 TRANSDUCER SLAVE ELECTRONICS FILE OP INDICATOR WRITE INHIBIT INDICATOR I VE ~~_-+_ _~rxH, MDRO'TOR I ~'::M <...: 110VAC ...... l11l. STEPPER MOTOR ~----1 LOWER HEA SOLENOID _1- _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ - - - _ _ _ _ _ _ _ _ _ _ _ _ _ _ ..1 Figure 5-3. Connection Block Diagram Burroughs - B 9489 Flexible Disk Drive Technical Manual Sec. 6 Page 1 SECTION 6 INSTALLATION PROCEDURES INST ALLATION PROCEDURES Unpack the unit and check for any damage. Check the following items: The motor pulley should be set for the correct mains frequency (see section 5). The drive belt should be fitted with the soft side nearest to the pulleys. The spring should be fitted correctly to the pressure pad arm. The pressure pad arm should be on the correct side of the solenoid lever. All plugs should be correctly fitted. All PCB mounting screws should be tight .. For a master unit connect the lIb cable, DC power cable and AC power cable to the host system. For a slave unit connect the 40 way cable from master to slave and connect the AC power cable to the host system. Check all power supply voltages to be within ± 10%. Perform host system confidence tests. For Form 2102141 Burroughs FIELD ENGINEERING REV NO.R2141 (000) RELIABILITY STYLE/MODEL IMPROVEMENT T.I.O. GLENROTHES NOTICE * DATE INDEX TOP 1 OF 1 TOP UNIT NO. ORIGINATOR: * PAGE A/B 9489 UNIT SEE BELOW. 28 February 1978 NUMBERS 1878 9347 1881 2651 1879 4503 1881 0192 1881 2644 1881 0184 DATE TITLE 001 11-29-76 A.C. CONNCETOR. 002 11-29-76 INDICATOR LAMP FAILURE. RIN NO. 003 (REV) 5- 1-77 MAINTENANCE TEST ROUTINE. 004 6-29-77 HEAD BONDING. 005 9-26-77 INDEX TO DATA BURST ADJUSTMENT. 006 10-26-77 007 2-28-78 008 I F .E. Dist BS Codc.L...--_ _..... Printed in U.S. America 2 .... 28-78 o TRIBIT ALIGNMENT METER DOCUMENTATION. HEAD LEAD RELIABILITY HAZARD. MODIFIED ANNULUS AND STUD. THIS CHANGE IS A RESULT OF FIELD REPORTING FOR LIBRARY BINDER 34 3A FOR F.E. TECHNICAL MANUAL FORM _2_1_0_2_1_4_1_ _ __ This package includes RIN 2141-001 thru -008 Bu~roughs SYSTEM SEAlES B.D.S. RELIABILITV STYLE4M~Di~ FIELD ENGINEERING B9 8 - IMPROVEMENT cr.I~I.~.T8~:GLENROTHES '.. I STOSINPlALL. TIME ~~lTJ~FBi&I9~7-018 O. H ~ E TlTb A. • Connec tor for Mini-Disk o 2 R2141-001 1 OF 2 T°'i~~hT ~~S4 NOTICE TYPE OF CHANGE FUNCTIONAL No. PAGE UNl[ W1ffi/Jlli.l~NI-DISK DAT 29 November '76 0 IMPROVED RfLiABlllTY (j IMPROVED MAINTAINABI'LiTY INSTALLATION IS MANDATORY PREREQUISITE: None. CONDITION: Shock hazard when the unit is disconnected from the host system. CORRECTION: Install AC Power cable and connector provided by this. RIN. PARTS REgUIRED: Part Number Descri:etion guantity U.S. Unit List Price 1881 1547 AC Power Cable 1 $11.179 1446 9738 Female Connector 1 $ 0.545 1877 7599 Pin 3 $ 0.09 PROCEDURE: 1. Ensure that power is removed from the host system. 2. Remove the AC cable from theAC Terminal Block··{B9489 Illustrated Parts Catalog, Form 2102158, item C Plate 5). 3. Install the AC Power Cable (1881 1547) as follows (Refer to Figure 1). Install the ground wire (Green) on the stud between the terminal block and the base casting. Install the live wire (Black) in TB3. Install the neutral wire (White) in TB4. F.E. DiSI., Code ....._BL _ __ Printed," U. K. o THIS CHANGE: tS· A RESULT OF FIELD REPORTING FOR LIBRARY BINDER 343 FOR F.E. TECHNICAL MAt'IUAL FORM __2_10_2_1_4_1_ _ __ ,"'- 'R2141-001 Page 2 of 2 STEP MOTOR TB3 •• •• --+ •• TB4 ---+ • • EARTH STUD BASE CASTING. Figure 1 4. Install one pin (1877 7599) onto each of the wires on the AC Cable from the host system. 5. Install the p.ins into the female connector (1446 9738) as shown in Fig. 2. BLACK GREEN WHITE Figure 2 6. Connect the AC power cable connector to the female connector. IMPROVEMENT I STO INSTALL. TIME STYLE/MODEL B9489-1/2 NOTICE 2 UNIT DfSCRIPTION UNITS AFfECTEO 1 MBYTE MINI DISK B202000-018 HR. TITLE INDICATOR LAMP FAILURE. o 10F 1818 9354 0.5 TYPE OF CHANGE FUNCTIONAL R2141-002 PAGE TOP UNIT NO. '.. I.T.I.O.GLENROTHES. B.D.S. RELIABILITV FIELD ENGINEERING ORIGINATOR: No. SYSTEM SERIES B~rroui\hs o DATE 29 November .•. 1976 ~ IMPROVED RELIABILITY IMPROVED MAINTAINABILITY PREREQUISITE None. CONDITION Early failure of indioator lamps. CAUSE Exoessive voltage applied to lamps. CORRECTION Install 220.n. resistors in series with lamps in plaoe of 130.n.. resistors at R85 and R86. PARTS REQUIRED PART NUMBER DESCRIPrION 1816 6110 220'.n.! W QTY. 2% 2 U. S. UNIT LIST PRIQE $ 0.494 Resistor. Upda te the sohema.tio as shown in figure 1. F.E.Dist.~ CodeL...:::..J Prin'" in U.S. America o THIS CHANGE IS A RESULT OF FIELD REPORTING FOR LIBRARY BINDER 343 2102141 FOR F.E. TECHNICAL MANUAL FORM _ _ _ _ _ _ __ -- N .N •~ -- -C\! 0 0 l' ,~ Q) ....... oJ' 1'"'"' N ~ ~ p.. ~ t I 7 I I 5 I a I I 2 ~~!o iii IH++ I, o o:-iHql'If-"'/', o \11 e e l :;Ef C.C 1 !oH':;" I E }o,ulu$ ftII ~.~ iT~'{NI~~: I - SI.L Go.G 1. ,.: c c "'A7LRCH~ ~A7LATCH 32 1-0 ... SE.EK - !D18797530 te. CLIC~7_A7 1.- SN7.00 1••73516 2600.9t1 C - SN740. 1.4735'32 E - SN7410 ~.735.0 B F - SN7420 14.73565 J - SN7474 14473607 I( - SN74132 26006726 L - SH754S2 18794313 P 8294 18798042 A9308 1• .1&67062 T9324 1878803. e - SN1402 2 ~ 13 ~ -< ~TN '-AI POs. TI ...£ OUTJ f)-CI HO. LO. T,o. -147 XO noo ~. 87 )(0 nee ,-AI pes elK A 8 B' TP5I5 ____ ~ __ ~ ____________________ ... ILL 1400._ OJ ~ _____________-_____ H~O~A~O~04-~ ~TN H7 "'A ;OK 8.1& L-_____+~------_-------------+-------------U~p-=-OS.-S-!::.~..! 1_ 03 I +5VJI _ _ _ _ _ _ _ _ _ _ .. __ -----1 6 9-07 P'!;.K/ I L-----~~~--------------------~~------------------~--7-e~9-07 -+__+------------------+------------~\·.:..:..·~;.T.:.....Ol.~ t- :: 7,9-C1 +-_r___________+-________-.:W::.:I.:..:H-=-:'._~,. iO-A7 L.-_ _ _ _ I..-_ _ _ _ _ ~81 ~A~ II I( G7 - A XOWIM ltD WIM . ,... .__. _-s--- ... W!I~ 1-03 B80 RELIABILITY FIELD ENGINEERING IMPROVEMENT PAGE STYh~/r~g>!t/2 R2141-003 Rev 1 OF . 1 TOP UNIT NO. OR~NATOR: I No. SYSTEM SER IES B~rroughs 0 GLENROTHES I STD INSTALL. TIME 1 878 9354 NOTICE UNIT Df:;CRIPTlON tJNITS AFFECTED 0.5 HRS ALL 1 MBYTE MINI DISK TITLE DATE MAINTENANCE TEST ROUTINE TYPE OF CHANGE FUNCTIONAL o PREREQUISITE 1 May 1977 ~ o IMPROVED MAINTAINABILITY There are no special requirements. ../ CONDITION 1) Unab Ie to run MTR wi thout dummy head. J 1) Assemble dummy head. CORRECTION IMPROVED RfLiABILlTV REgUlREMENTS Part Number PAR~S 1268 1847 1881 4194 1879 5047 Description Resistor 10 ohm Connector Terminal Quantitl iw U.S. Unit List Price 3 1 4 $0.25 $4.021 $0.19 PROCEDURE 1) A dummy head is required. 2) This should be assembled using the parts listed in Parts Requirements. 3) Assemble the resistors and the terminals into the connector as shown in Fig. 1. RESISTORS. '. CONNECTOR. Figure 1. ~ Note: MTR Procedures are released (Form 2011300). F.E. DiS"1 Code BL 1 - ._ _ __ Printed In U.K. o THIS CHANGE IS A RESULT OFFIELD REPORTING 343 FOR LIBRARY BINDER 2102141 FOR F.E. TECHNICAL MANUAL FORM _ _ _ _ _ _ __ SYSTEM SERIES BurrouJahs OF 6' TOP UNIT NO. ORIGINATOR: T.I.O. GLENROTHES. STD. INSTALL. TIME 2 HRS. APPROX. NOTICE * ~ UNITS AFFECTEO * SEE BELOW UNIT DfSCRIPTION 1 MB MINI-DISK DRIVE SEE BELOW DATE HEAD BONDING 29 June 1977 TYPE OF CHANGE FUNCTIONAL o o * 1 AlB 9489 IMPROVEMENT 2141-004 PAGE STYLE/MODEL FIELD ENGINEERING TITLE NOR B-80 RELIABILITY o IMPROVED MAINTAINiABILITY IMPROVED RELIABILITY TOP UNIT NOS. . 1881 2651 1881 0192 1881 0184 1878 9347 1879 4503 1881 2644 . ** UNITS AFFECTED All units below SIN 206685-018. This RIN does not affect these units below SIN 203500-018 which have been returned to G1enrothes for rework under the update program. The change can be identified by examining the point where the head is joined to the carriage block. If there is an extra fillet of white adhesive present, then there is no need to fit this RIN. If you have any doubt, then please contact your local Technical Support Group. THIS PREREQUISITE: RIN IS MANDATORY NONE CONDITION: The head becomes detached from the carriage block. CAUSE: Adhesive failure. CORRECTION: Add an extra fillet of epoxy adhesive to the back of the head. TOOLS REQUIRED: Cloths , cleaning material. F.E. Dist. rns--l CodeL..:-=----.J Prin1ld in u.s. AmeriCII o THIS CHANGE IS A. RESULT OF FIELD REPORTING 343 FOR LIBRARY BINDER FOR F.E. TECHNICAL MANUAL FORM _ _2_1_0_2_1_41_ _ __ R 2141-004 . Page 2 of 6 PARTS REQUIRED PART NO. DESCRIPTION lSSl 7S17 Head Bonding Kit U.S.LIST PRICE 1 $ 2S.11 NOTE: 1. The kit consists of the following individual items: 2. - Dual compartment sachet containing adhesive and hardener. - Disposable plastic syringe. - Cleaning wad. The adhesive has a shelf life of approx. 6 months. 3. 4. 5. 6. 7. After installation, it is necessary to allow a period of 6 hours in a warm atmosphere for adhesive to harden. You should therefore plan the work last thing in the evening. The mini-disk can then be left overnight in the BSO with power switched on. The utmost care must be taken not to allow any adhesive to contaminate adjacent areas. Do not ~se excess adhesive as it may run into the pad arm mechanism. The majority of time required for this RIN is for removing/replacing the minidisk in the BSO. If therefore, the B80 has 2 minidisk drives, the RIN should be installed on both drives at the same time. The kit contains sufficient material for 4 drives. INSTALLATION: 1. Remove minidisk drives from the BSO. 2. Remove the metal cover and the printed circuit board from the minidisk drives. 3. The adhesive sachet"has 2 compartments. One compartment contains the adhesive and the other the hardener. The adhesive and hardener are separated from each other by the plastic clip. See figure 1 for details. . R 2141-004 Page 3 of 6 INSTALLATION 4. Pullout the plastic clip~ Thoroughly mix the adhesive and hardener by squeezing and kneading the sachet for at least 3 minutes. 5. Remove the plastic tube which covers the syringe nozzle. Install the nozzle onto the syringe. 6. Remove the plunger from the s.yringe. Cut a corner off the sachet, and squeeze the adhesive mixture into the syringe barr,el. 7. Replace the syringe plunger. Gently squeeze the plunger over a cloth until adhesive starts to ooze from the nozzle. Wipe the nozzle clean. 8. Rotate the stepper motor lead screw until the back of the upper head can be accessed through the chassis. 9. Taking the utmost care, squeeze the adhesive from the syringe to make a continuous strip where the back of the head meets the carriage block. See figures2 thru 5 for details. DO NOT USE EXCESS ADHESIVE 10. Use the cleaning wad to remove any spots of adhesive from adjacent areas. " 11. Turn the unit over, and repeat steps 8 thru 10 for the lower head. 12. Make a final inspection to ensure the adhesive has not contaminated adj~c~nt surfaces. 13. Replace the metal cover and printed circuit board. 14. Follow steps 8 thru 13 for the other mini disk drive. 15. Re-inst'all drives into the BSO. 16. Power up the B80 and leave for at least 6 hours for the adhesive to harden. (This may conveniently be done overnight). R 2141-004 Page 4 of 6 Figure 1. Removing Separator Clip from Sachet R 2141-004 Page 5 of 6 CA.... IAGE ASSV AT ITS POSITION FULLV lACK F ..OM SPINDLE Figure 2. Applying Adhesive to Upper Head Figure 3. Upper Head - Adhesive Fillet in Place R 2141-004 Page 6 of 6 CARRIAGE ASSY AT ITS POSITION NEAR TO SPINDLE Figure 4. Applying Adhesive to Lower Head ADHESIVE FILLET COIL SPRING FREe FROM EPOXY HEAD ON HEAD ARM FREE FAO'" EI'OXV Figure 5. Lower Head - Adhesive Fillet in Place Burroughs FIELD ENGINEERING RELIABILITV IMPROVEMENT SYSTEM SERIES B 80 STYLE/MODEL A/B 9489 TOP UN'I T NO. NO~2141 PAGE - 005 1 OF 3 ORla~~N TIME No. PAGE STYL~MO~Et I L2141-001 B 48 - -2 1 OF TOP UNIT NO. 1878 9354 UNll ?~S~IBt~ MINI-DISK DRIVE 5 DATE 8 May 1977 TlfM-ROVEMENT TO READ CHANNEL INSTALLATION IS MANDATORY Units affected - B200198-0l8 thru B200800-018. NOTE Some units will be returned to Glenrothes plant for rework that will incorporate this change. 'Reworked units will have a coloured label applied to the ID label. Consult your local technical support group before applying this LIN. PREREQUISITE Printed Circuit Board Artwork must be revision G H or J for Master Board and revision G or J for Slave Board. CONDITION CAUSE Intermittent read errors. Incorrect frequency response of read amplifier. CORRECTION Make the following changes to the read amplifier. PARTS REQUIREMENTS Part Number 1103 0046 1876 5008 1877 2392 Description Quantity 200 uH Choke 2 470 ohms lw 2% Resistor 620 pF Capacitor 2 1 U.S. Unit List Price $5.90 $0.224 $1.658 PROCEDURE 1) F.E. Dist I Identify the artwork revision of the PCB. The revision letter is shown after the part number for the artwork. The pIN for the artwork for Master PCBs is 1879 4792. This~.tched on the PCB at Ll. The pIN for the artwork for Slave PCBs is 1879 4800. This is etched on the PCB at L1. For Master PCB revision H or J and Slave PCB revision J go to Step 2. For Master PCB revision G go to Step 9. For Slave PCB revision G to to Step 11. Code ......- - - - 'I Printed in U.K. BS D THIS CHANGE IS A RESULT OF FIELD REPORTING 2102141 FOR LIBRARY BINDER 3.....4..;,.3_ FOR F.E. TECHNICAL MANUAL FORM _ _ _ _ _ _ __ LIN L 2141-001 Page 2 of 5 Revision H and J Master and Revision J Slave 2. Cut two tracks and add two wires as shown in Figure 1. ADD WIRE FIGURE 3. 1. Remove the following components. R53, R54, R154, R155, TP16, TP17, C17, C13. Retain C13 (51OpF) for future use. 4. Fit two 470 .n. resistors (PiN 1876 5008) as shown in Figure 2. 5. Fit two 200 uH Chokes (PiN 1103 0046) as shown in Figure 2. 6. Fit the 510pF Capacitor (removed in Step 3) in the C17 position. __...",Ad C19 FIT 200 uH CHOKE FIT 470 FIT 510 pF CAPACITOR FIT 200 u,., CHOKE FIGURE 2. LIN L2141-001 Page 3 or 5 1. Fit the 620 pF Capaoitor (pIN 1811 2392) in the C 13 position. 8. Update the sohematios as shown in Figure 3. R48 H2 IK5 RSI J2 It CN FIGURE 3. REVISION G MASTER 9. Remove R53, R54, R51, R58, R154, R155, C13, C16, C11 C18 as shown in rigure 4. Retain C13 (510pF) ror future use. R53 R54 FIGURE 4. LIN 12141-001 Page 4 of 5 10. Go to Step 12. ~SION G SLAVE 11. Remove C13, C16, C18, R53, R54, R57, R58, TP16, TP17. Retain TP16, TP17, R57, R58, C13, C16, C18 for future use. 12. Cut four tracks and add two wires as shown in Figure 5. FIGURE 5. 13. Fit two 470 A resistors PIN 1876 5008 in the R53, R54 positions as shown in Figure 6. 14. Fit the two test points (TP16, TP17) in the right hand holes of the C16 and C18 positions (The holes nearest to I/C8) These test points will now be called the C16 and C18 pins. 15 • Fit a 2 kAresistor (R57 removed in Step 11) between R57 righ"thand hole (hole nearest to I/C8) and the c16 pin. 16. Fit a 2K.Il.. resistor (R58 removed in Step 11) between R58 righthand hole (hole nearest to I/C8 and the C18 Pin. LIN 12141-001 Page 5 of 5 17. Fit a 0.1 uF Capacitor (C16 removed in Step 11) between the R57 left hand hole .(nearest to I/C 7) and the C16 Pin. 18. Fit a 0.1 uF Capacitor (C18 removed in Step 11) between the R58 left hand hole (nearest to I/c 7) an~ the C18 pin. 19 • . Fit a 510 pF Capacitor (C13 removed in Step 11) in the C17 position. 20. Fit a 200 uH choke (piN 1103 0046) between the C16 left-hand hole (nearest to I/c 7 ) and the TP16 hole. Keep the choke leads as short as possible. 21 • Fit a 200 uH choke (piN 1103 0046) between the C18 left-hand hole (nearest to I/C7 ) and the TP17 hole. FIT C16 0.1uF FIT R155 470 FIT R57 2K4 FIT 200uH CHOKE ABOVE R155 FIT 200uH CHO ABOVE R154 FIT R154 470A ~==--F--- -----fJ 0 0 FIT C18 O. 1uF FIT R58 2K.n. 0 ~- IT C17 510pF FIGURE 6. 22. Fit a 620pF capacitor (1877 2392) in the C13 position. 23. Update the schematics as shown in figure 3. Burroughs FIELD ENGINEERING °r±11~AJ£~NROTHES STD. INSTALL. TIME Less than 1.5 Hrs No. .LOGIC IMPROVEMENT ·NOTICE UNITS AFFECTED * See below I T~~ROVED MAINTAINABILITY SYSTEM SERIES BDS PAGE STYLE/MODEL B9489-1/2 TOP UNIT NO. 1878 9354 UNIT DESCRIPTION 1 .M BYTE MINI-DISK DATE L2141-002 1 OF 2 8 ~ay 1977 INSTALLATION IS MANDATORY * Units affected - up to serial number B200l97-0l8 NOTE Some units will be returned to Glenrothes plant for rework that will. InCOrporate this change. Reworked units will have a coloured label applied to the ID label. Cons·ul t your local technical support group before applying this LIN. PREREQUISITE Unit must NOT be one of those listed at the end of this LIN. PCB artwork must be revision DE or F. CONDITION Difficulty in maintainirig the unit due to the large amount of rework on the PCB. CORRECTION Install a new PCB. PARTS REQUIREMENTS Part Number 1881 3840 or 1881 3857 1881 1448 Description Quantity u.S. Unit List Price 1 $1212.39 $ 832.93 $ 757.46 Master PCB Slave PCB Carriage Assy 1 1 PROCEDURE 1) Check that the artwork revision (etched at location Ll) is DE or F. 2) Install the new PCB. 3) Perform circumferential alignment as shown in ATI 130405. 4) Check PLL and data window adjustments. and should not require adjustment). 5) If read errors occur replace the carriage assembly and perform all adjustments. 0 I ·BS. I CodeL...-_ _---' F.E. 0 ist Printed in U. K. (Note: these are factory pre-set THIS CHANGE IS A RESULT OF FIELD REPORTING 343 FOR LIBRARY BINDER 2102141 FOR F.E. TECHNICAL MANUAL FORM _ _ _ _ _ _ __ L2141-002 l Page If the unit is one' of t~ose B200006-018 B200008-018 B200017-018 B200065-018 B200066-018 B200071-018 B200085-018 B200087-018 B200094-018 B200095-018 B200100-018 B200101-018 B200103-e18 B200105-018 B200110-018 listed below 2 of 2 DO"NOT install this LIN. B200118-018 B200120-018 B200124-018 B200125-018 B200133-018 B200134-018 B200147-018 B200148-018 B200151-018 B200154-018 B200156-018 B200163-018 B200171-018 B200187-018 BMG branches with one of these units should contact T.I.O. Central for further instructions. International branches with one of these units should contact I.T.I.O. Glenrothes for further instructions. T.I.O. CENTRAL Burroughs Corporation, World Headquarters, DEl'ROIT MICHIGAN. I.T.I.O. Burroughs Machines Ltd., Viewfield Industrial Estate, Glenrothes, Fife, SCOTLAND. SYSTEM SERIES Burroughs B80 LOGIC FIELD ENGINEERING IMPROVEMENT· STYLE4M~DE7 B9 8 -1 -2 NO.L2141-003 PAGE 1 OF 6 TOP UNIT NO. ORIGINATOR: ITIO GLENROTHES I STD. INSTALL. TIME 1878 9354 NOTICE UNIT DESCRIPTION UNITS AFFECTED 0.75 Hr * 1 M BYTE MINI-DISK See below DATE TITLE SWITCHED FILTER 8 May 1977 INSTALLATION IS MANDATORY * Units affected - B200198-018 thru B201400-018. - 15163006-8 thru 15163057-1. NOTE Some units will be returned to G1enrothes plant for rework that will InCOrporate this change. Reworked units will have a coloured label applied to the ID label. Consult your local technical support group before applying this LIN. PREREQUISITE CONDITION CAUSE L2141-001., L2141-002. Intermittent read errors at outer tracks. Incorrect frequency response of the read amplifier. CORRECTION Install a switched filter. This filter lowers the cut-off frequency of the read amplifier at addresses 0 thru 31. PARTS REQUIREMENTS Part Number 1877 1287 1269 9377 Description Quantity 2200 pF Capacitor Wire solid 20 gauge 2 3 ft U.S. Unit List Price $2.70 $0.08/ft PROCEDURE/ F.E.g~~~L-I_B_S__1 0 Printed in U.K. THIS CHANGE IS A RESULT OF FI:ELD REPORTING FOR LIBRARY BINDER 343_ 2102141 FOR F.E. TECHNICAL MANUAL FORM _ _ _ _ _ _ __ L2l4l-003 PAGE 2 of 6 PROCEDURE. 1. Identify the artwork revision level of the circuit board. This is shown at location Ll. For revisions Hand J go to Step 2. For revision G go to Step 12. 2. Remove the.non ground end of R57 from the PCB and connect it to the CIG lead as shown in Fiqure 1. 3• Remove the connect it and 1. R58 NEW CAPACITORS MOUNTED THRU PADS PREVIOUSLY OCCUPIED BY R57 and R58 FIGURE , 1. 2200pF CAPACITOR CIG or CI8 ~ JUMPER. FIGURE· 2. 4./ L 2141-003 PAGE 3 of 4. Refer to Figures 1 and 2. Install a 2200pF Capacitor (PIN 1877 12,87) vertically into the hole vacated by R57 in step 2. 5. Connect the other lead of the 2200 pF capacitor to the lead of C16. 6. Install a 2200 pF capacitor (PIN 1877 1287) vertically into the hole vacated by R58 in Step 3. 7. Connect the other lead of the 2200pF Capacitor to the lead of C18. 8. Install the followinq jumpers. 9. ICI Pin 12 to IC20 Pin 12. ICI Pin 10 to IC20 Pin 6 9. Install the following jumpers IC20 pin 10 to IC20 Pin 12 IC20 pin 9 to IC20 Pin 13 (Refer to Figure 3) CAPACITOR 70 6 ~8 IC 1 PIN 10 0 :=u CA .,)111- LQ: IC 1 PIN 12 r=0 2 OCJ-0-04++-+--- T=p=---111 L GB C6 9 C3 6\2 f5 6 ""' 130 f}:w '05. ~51r24 E 6 . DZ OP IND'. -A6 ,._.----- IO-A7 XD WIM ~-~-~ IO-A7 XD WIH RTN 7-AI POS. TIME OUTI 9-Cl Hr>. LO. To O. ~-A7 XO TKOO 10-87 XOTKCO RTN ~ TP L.-J'TPS/S IJ8 r e~ "' ~'~3 r-".24 A TP__ 1018797530 84 5 \6""- f-<1fs C6 _________________~____~ .. _ B ______-r____r-__________________________ MILL ADO.,.:. 03 ~ _______________ _____ ~ ~H~0~A~O~D4_C6,9_07 ~---------r--r---------------------------+--------------------__---P~:~K~/7-e~9-D7 M ~os S;.;.TT 1-03 B4 ~----------~~-r-------------------------------+--------------------------\~1~~T-=[~{4-C1.9-C7 R81 H7 ~... y . 10K 7-AI POS ClK 8 , ? . ;.. - • ---i--- ---- 6 '-87 P~S CLk EN 7 '_ W:H 1:';;/ IO-A? ./ '" r+_ _-.-;.::I...U!.....-A'....,IJ . 'l-~G7 8 4I1"'2r...S 9 44 ~7 G1 ..--....... I:%! D"_ _-6+_ _ _ _C _..O ;...N....,T_U__.P 7- , _U I 130 "2 W ... WIH 1-03 +5V I - 5 .. h •. _ . · • • , . f- . HS H--~--+----+""'_~H-+ c [ CURRENT AOD~e:SS COUNTER 5 II 13 \ G7 ..,86 ~~ ~. ~ I L~r~s~~"""\66 I 4 FJ ~r- F - SN7420 .4473565 14473~07 K - SN74132 26000726 L - SN7S452 18794313 J - SN7474 6.3 4 1.2 ., rI 4 H3 13 l.19n~8 GS 26004911 .44l13S32 '-CI '~ r , 4~::! 3 37 T 0 z~~'03B3 ~~'~?:t A ~ P J6 ()~ A;~ D7 ~·.u r- II 38 15 .1 , 2 \ SYSTEM SERIES Burroughs LOGIC Bao STYLE/MODEL FIELD ENGINEERING IMPROVEMENT PAGE 1 ALB 9489-2 OF 2 TOP UNIT NO. ORIGINATOR: TIO GLENROTHES STD. INSTALL TIME 0.5 No. L2141-006 HOURS ·NOTICE I * SEE BELOW 1879 4503 UNlf DESCRIPTION UNITS AFFECTED 1 M BYTE MINIDISK DRIVE (SLAVE) TITLE DATE MISSING ARTWORK ON REV K SLAVE BOARDS 19 September 1977 INSTALLATION IS MANDATORY * UNITS AFFECTED - All slave units with P.C.B. artwork revision K. PREREQUISITE: P.C.B. artwork must be revision K. CONDITION: Errors during recalibration. CAUSE: Missing capacitor ground (ClOO, location CS). CORRECTION: Add the necessary grounding link. TOOLS REQUIRED: Soldering iron Wire cutters. PARTS REQUIRED: Part Number Description 1269 9377 26 A.W.G. Wire Q18 U.S.List Price 2 ins $0.02 C34 ADD GROUND LINK FIGURE 1 F.E. g~~~11.-_B_s__10 Printed in U.K. COMPONENT SIDE REWORK THIS CHANGE IS A RESULT OF FIELD REPORTING 2102141 FOR LIBRARY BINDER 343~ FOR F.E. TECHNICAL MANUAL FORM _ _ _ _ _ _ __ L2141-006 Page 2 of 2 PROCEDURE 1) Remove the slave unit from the B-80. 2) On component side, location C5, add a jumper wire between the end of C100 nearest IC 23 and the ground at C34. (Refer Figure 1) 3) Replace drive in the B-80 and run an operational check. B 00 only LOGIC I 0.5 HR. OF 2 TOP UNIT NO. T.I.O. GLENROTHES TITLE 1 B9489 IMPROVEMENT OR IGI NATOR: I PAGE STYLE/MODEL FIELD ENGINEERING STD. INSTALl. TIME No. L2141-007 SYSTE~ SERIES .Burroughs NOTICE * UN IT DESCR IPTION UNITS AFFECTED 1 MB MINI DISK DRIVE UNIT ALL INCREASED VALUE FOR READ ENABLE DELAY(G~I 5159) DATE 12 May 1978 INSTALLATION IS MANDATORY This LIN need not be removed if Drive Units are fitted to a B80 System. NOTE:- * subse~uent1y TOP UNIT NUMBERS 1878 9347 1879 4503 1881 0184 1881 2644 1881 2651 1881 0192 PREREQUISITE: None. CONDITION: The present value of Read Enable Delay (43 us) is insufficient to allow the Phase Locked Loop to lock-on. CORRECTION: The Read Enable Delay is increased from its nominal value of 43 us to 150 us PARTS REQUIREMENTS: PART NU~1BER 1876 5487 DESCRITPION Resistor 47K,\W QTY. U.S. UNIT LIST PRICE 1 $ 0.251 INSTRUCTIONS:1. Switch off the power to the-Host System. 2. Remove the disk drive unit from the Host System. 3. Remove the master board from the drive unit. 4. / t;;l D F.E. Dist. Code~ PrintH in U.S. Americll THIS CHANGE IS A RESULT OF FIELD REPORTING FOR LIBRARY BINDER 343 FOR F.E. TECHNICAL MANUAL FORM 2102141 ---------------- LIN L2141-007' Page 2 of 2 INSTRUCTIONS cont. 4. Replace resistor R 93 at location 2Q with a 47K ohm resistor. 5. Refit the master board to the drive unit. 6. Refit the disk drive unit to the Host System. 7. Switch on the power to the Host System. 8. Carry out an operational check of the System. 9. Amend the schematics to reflect the change. + 5V , 1 ' C 71 o .OlllF I~ If! R 93 47K 14 57 10 N Q2 12 FIGURE 1: 9 READ ENABLE DELAY (15,O llS ) SYSTEM SER I ES Burroughs B 800 - Only LOGIC FIELD ENGINEERING IMPROVEMENT 1 B 9489 OF 2 - TOP UNIT NO. ORIGINATOR: T.I.O. GLENROTHES I STD. INSTALL. TIME NOTICE UNITS AFFECTED 0.5 HR. TITLE No. L2141-008 PAGE STYLE/MODEL ALL * UN IT DESCR IPTION 1 MB MINI DISK DRIVE - UNIT. ._- DATE INDEX/SECTOR PULSE DURATION (G.C.I. 4986) 30 May 1978 INSTALLATION IS MANDATORY NOTE:- * This LIN need not be removed if Drive units are subsequently fitted to a BSO system. TOP UNIT NUMBERS 1878 9347 1879 4503 1881 0184 1881 2644 1881 2651 1881 0192 PREREQUISITE: None. CONDITION:- The present value for the Index/Sector pulse duration is too long. CORRECTION:- The Index/Sector pulse duration is decreased from its nominal value of 1.8 ~s to 1 ~s. PARTS REQUlREMENTS:U.S. UNIT LIST PRICE DESCRIPTION PART NUMBER RESISTOR 10K, 1876 5321 \W 1 $ 0.269 INSTRUCTIONS:/ F.E. Dist Code I BS Printed in U.K. T~IS CHANGE IS A RESULT OF FIELD REPORTING FOR LIBRARY BINDER 34 3A 2102141 FOR F.E. TECHNICAL MANUAL FORM _ _ _ _ _ _ __ L2141-008 Page 2 of 2 INSTRUCTIONS: 1. Switch off the power to the Host System. 2. Remove the disk drive unit from the Host System. 3. Remove the P.C.B. from the drive unit. 4. Replace resistor R62 at location A4 with a 10K ohm resistor. 5. Refit the P.C.B. to the drive unit. 6. Refit the disk drive unit to the Host System. 7. Switch on the power to the Host System. 8. Carry out an operational check of the System. 9. Amend the schematics to reflect the change. +SV R62 10K C29 270Pf 15 14 11 10 10 N A3 13 FIGURE 1: INDEX/SECTOR 1 ys PULSE GENERATOR. SYSTEM SERIES Burroughs T~P T.I.O. GLENROTHES TITLE B9.489 IMPROVEMENT ORIGINATOR: OF 3 UNIT NO. UN IT DESCR IPTION UNITS AFFECTED ** ERRORS AFTER WRITE READ 1 NOTICE I 1 HOUR PAGE STYLE/MODEL FI ELD ENGINEERING STD. INSTALL. TIME NO.L 2141-009 B80, B800 LOGIC 1 M BYTE MINI DISK DRIVE UNIT DATE (G.C.I. 4720) 21 NOVEMBER 78 INSTALLATION IS MANDATORY * 1878 9347 1881 2644 1881 0192 TOP UNIT NOS. ** UNITS AFFECTED 1879 4503 1881 2651 1881 0184 BELOW SER NO. 207000 (GLENROTHES UNITS) BELOW SER NO. 15165236 (GUADALAJARA UNITS) PREREQUISITE: Revision'K' circuit board, level 10 and below. CONDITION: Errors in read after write. CAUSE: The erase current decay is generating noise on read data. CORRECTION: Modify the circuit to reduce the write enable delay and to limit the rate of decay of the erase current. PARTS REQUIRED PART NUMBER Resistor 330 ohms, 2% Resistor 3.3K, 2% Capacitor 0.47~F,10% 35V 1876 4969 1876 5206 1877 1030 UNIT LISTPRICE DESCRIPTION $0.34 $0.34 $1.87 1 1 1 PROCEDURE A. Remove the circuit board from the Master and/or the Slave Unit and pe.rform the following changes on the board(s). 1. Remove the capacitor C11S, from location C1. 2. Remove the capacitor Cl16, from location C1. 3./ F.E. Dist I BS ID L..-___ Code. . THIS CHANGE IS A RESULT OF FIELD REPORTING 343 FOR LIBRARY BINDER _ _ FOR F.E. TECHNICAL MANUAL FORM 2102141 -------- LIN L2141-009 Page 2 of 3 PROCEOURE cont. A. 3. Remove the diode 01, from location Bl. 4. Remove the resistor R16l, from location A6. 5. Install the resistor R16l,P/N 1876 5206,at Location A6 .. 6. Install the resistor R165,P/N 1876 4969, at Location (in place of 01) 7. Install the capacitor ·el17, PIN 1877 1030, from TP-l to OV (Ground) B. Replace the circuit board in the Master and/or, the Slave Unit. C. Perform an operational check of the system. O. Update page 4 and/or Page 2 of the Master and/or Slave Logic schematic as shown on Page 3 • B.L 7 t 3 4 · t •• _ ---..--a..r _ _ _ _ _ _ _ - ; R681 ~12V4-----~--------~AA~--------------------~--~----------------~ 10< Rl AI 270 A ~?17c:.:.:.C· C 9~ G S''''-;.t~~~ J -- R2~ 'I. HEAD SELECT AI <... IK r '----~-.. ·OV ~:r. >'!.1-:: :1.=; . . 7-:::;4 ;/:47 ',:';::':'; -.;<.7 ..\ .. : :'G ~- ;-:~r P:':";::";-:·:: f~.1'7 I ~!;'~ 3 :'(;7 ' r/,: ",.T_ A - TYl-'5. N~ il":''; ;:-;'24 C - i'YP[ AT 11;"0 C'~~2 RS 01 I.. - Ty::,t: 2S 2':iC;~ ;';~: C -. ~;~7S·~·"s. lI2·-;' 2;:~: I f i f CIS: I-C3 M MFM WRT o· -.~i I-I! 1 II ~! .... i at .1 6-C 7 LATCH 64 t:J~ , 10 IK2 6-C7 LATCH 32 ~ ______________________.________________ ~_________________________________________ ,.,t r .- NOTE *=ON INDICATES GRID REFERENCE CIRCUIT BOARD WRITE DRIVER :; ~ .;..t b.~~:ri~:~~~~::~':::':~: :~-;'-l--;:-.:-:--.~"-:-:;;~.~~;;:::;2";;~~;:='~:1 J TPI8 ON REV L, PCB ONLY LATCH6~1 - - . - - - - - ~ -~I - i !I '.-1'1 ~1~2________-+__~________________________________________________________________________________~l~A~7C~H~~2f 5-~7 ~ I '1 ~OTE :- ~! TPI3 C2 I B9489/1 '.7;;,-:;-"'~, 1-;'-;-, BurJ'ou~nsQ :~ 1 ~0~1;~;.::~~s~§~~~:_·::~~~;; ;-~ ~'~7(~-7?:~-'-;;i~~~~- ~ t jSCH. tMSTER 8D. MDD_ !--,-;-;:-. --I~~L:::i;j/::i~'~~~i.J , SYSTEM'SERIES Burroughs B80, B800 LOGIC PAGE STYLE/MODEL FIELD ENGINEERING IMPROVEMENT No. L2141-010 1 B 9489 OF 3 TOP UNIT NO. ORIGINATOR: T.I.O.GLENROTHES STD. INSTALL. TIME I** NOTICE * UNIT DESCRIPTION UNITS AFFECTED 1 HOUR TITLE 1 M BYTE MINIDISK DRIVE UNIT TO ALLOW USE OF UNSELECTED PHASE LOCKED LOOP I.C DATE 7 August 1978 INSTALLATION IS MANDATORY * TOP UNIT NOS. 1878 9347 1881 2644 1881 0192 * UNITS AFFECTED: Below Sere No. 205950 (Glenrothes Units) 1879 4503 1881 2651 1881 0184 Below Sere No. 15165236 (Guadalajara Units) PREREQUISITE: Revision 'K' circuit board, level 10 and below. CONDITION Difficult to adjust the Phase Locked Loop and Data Window. CAUSE: Unselected phase locked loop integrated circuit. CORRECTION: Modify the circuit to allow the replacement of the phase locked loop integrated circuit. PARTS REQUIRED: PART NUMBER Resistor 2K, 2% ~W Resistor 24K,2% ~W Capacitor 39pF, 5% 500V Capacitor 390pF,5% 500V Capacitor 620pF,5% 300V 5156 5412 2087 2335 2392 1876 1876 1877 1877 1877 DESCRIPTION QTY. 1 1 1 1 1 UNIT LIST PRICE $ $ $ $ $ $ 0.34 0.34 0.68 1.36 1.70 PROCEDURE: A. Check the Phase Locked Loop and Data Window adjustment as per A.T.I. 130405. (REV) B. Remove the circuit board from the Master Unit and perform the following changes on the board. 1. Remove the resistor Rll2 from location P4. 2./ F.E. Dist. ~ Code~ Printed in U.S. America 0 THIS CHANGE IS A RESULT OF FIELD REPORTING FOR LIBRARY BINDER 343_ FOR F .E. TECHNICAL MANUAL FORM ....... 2_l_0_2;..;1__4_l~_ _ __ LIN L2141-010 Page 2 of 3 PROCEDURE cont. B. 2. Remove the capacitor C76 from Location P5. 3. Remove the resistor R99 from Location Q3. Remove the capacitor C68 from Location P2. 4. 5. 6. 7. 8. 9. Install the resistor Rl12, PIN 1876 5156 at Location P4. Install the capacitor C76, PIN 1877 2335 at Location P5. Install the resistor R99, PIN 1876 5412 at Location Q3. Install the capacitor C68, PIN 1877 2392 at Location P2. Install the capacitor C69, PIN 1877 2087 at Location P2. (between pins 1 and 2 of I.C. 55. ) C. Replace the circuit board in the Master Unit. D. Perform the Phase Locked Loop (P.L.L.) and Data Window adjustments as per A.T.I. 130405. (REV). E. Update page 2 of the Logic Schematic as shown on page 3 of 3 l'Il'J L~ 2,.:.111-010 ( l.TE 1St ,. ------~~--,---~------~------~------~-------CR~E~Ano----~~------~------~--------~----~~~____~______~__~~w_~_ _~ ENABLE DELAY 'I' ~ D't e , F ',','.. G"·' ~l" K]' I I 5K ~• +Sv + SV--"X\{'v--, SOK I ~.... RV2 N3 RV3 P3 ,. r';:'l': I . 197~ +SV---.,v·.,..., +SV , .•.• . 1, . D ~ 200- 600'hS'" ~. I-Ai MFM RO I-AI RO EN TPII/7 P3 t5V-"'V'..Ar--IK TPII/2 P3 ~,,-
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