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1701 38TH AVE W

PO BOX 257

SPENCER, IA 51301

PHONE: 712-262-4191

FAX: 712-262-0248

SERVICE: 800-841-2222

E-MAIL: ccac@cyclecountry.com

ROUGH CUT

LAWN MOWER

OWNER’S AND OPERATORS MANUAL

MODEL NUMBER:

30-0045 (BRIGGS & STRATTON)

30-0140 (HONDA)

CUSTOMER MUST RECEIVE A COPY OF THIS

OWNER’S MANUAL AT TIME OF SALE

© 2004 Cycle Country Accessories Corp.

Rev. 1

3/27/08

ONE YEAR LIMITED WARRANTY

For the period of one year from the purchase date Cycle Country Accessories

Corporation will replace for the original purchaser, free of charge, any part or parts, when

found, upon examination by Cycle Country Accessories Corporation, to be defective in

material, workmanship, or both.

All transportation cost incurred by the purchaser in submitting the material to

Cycle Country Accessories Corporation for replacement under this warranty must be

borne by the purchaser. If Cycle Country Accessories Corporation determines that the

product must be returned to the factory for credit please call 1-800-841-2222 for an RMA

number and shipping instructions.

The warranty does not apply to parts that have been damaged by accident,

alteration, abuse, improper lubrication, normal wear, or other causes beyond Cycle

Country Accessories Corporation’s control. Products such as engines, electric motors,

and actuators may carry an original manufacturer’s warranty. Please call Cycle Country

Accessories Corporation for information.

1701 38TH AVE W

PO BOX 257

SPENCER, IA 51301

PHONE: 712-262-4191

FAX: 712-262-0248

SERVICE: 800-841-2222

E-MAIL: ccac

@

c

y

clecountr

y

.com

2

The ROUGH CUT MOWER is a powerful cutting machine and is capable of

amputating hands and feet and can also throw materials that can cause damage to

you or your property.

PLEASE READ ALL INSTRUCTIONS IN THIS MANUAL VERY CAREFULLY

IF YOU HAVE ANY QUESTIONS, PLEASE CONSULT YOUR DEALER OR

CYCLE COUNTRY DIRECTLY AT 1-800-841-2222

IMPORTANT PRECAUTIONS:

DO NOT ALLOW children to ride on the ATV or lawn mower at any time.

DO NOT ALLOW children to operate the lawn mower.

Be familiar with the lawn mower controls, safety switch, and all cautions and warnings before operation

of mower.

Only responsible persons with mature judgment should be allowed to operate the lawn mower.

Wear appropriate protective clothing when mowing such as gloves, head and eye protection, long pants

and footwear.

Never operate under the influence of DRUGS or ALCOHOL.

Know how to stop the blade and engine quickly in preparation for emergencies. Always have the kill

switch and kill switch tether properly installed. SEE PARAGRAPH 2-3.

Keep all people and pets at a safe distance from lawn mower.

All shields, safety/kill switch, throttle control and other devices must be in proper positions and

functional before using the lawn mower.

Clear the area to be mowed of all wire, rocks, and other objects that could cause injury if thrown by the

blades.

Shut off the engine before leaving the ATV. Remove the key when leaving the ATV and mower

unattended.

DO NOT attempt to operate the lawn mower unless properly seated on the ATV.

Stop the engine and disconnect the spark plug wire and wait for blade to stop before attempting to

unclog grass or leaves from the mower.

DO NOT operate with the belt covers removed for any reason.

Service the lawn mower and make adjustments only when the engine is stopped.

Tighten all bolts, nuts, and screws frequently and check, adjust or replace worn or broken parts as

needed.

Handle gasoline with care!!! Never remove cap while engine is running. Fill the fuel tank outdoors

only with the engine stopped and cool.

3

ASSEMBLY INSTRUCTIONS:

Note: You will need to purchase a battery. Recommended battery is a

Garden Tractor/Utility Battery

BCI Group: U1

1. Remove mower from shipping crate.

Refer to the Deck Sub Assembly for Instruction #2.

2. Use the hitch attachment rod to attach the tow bar to the deck. The tow bar can be

switched to the opposite side of the mower. It can also be flipped over to tow

directly behind the ATV.

Tow Bar

Hitch Attachment

Rod

3. Add engine oil before startup.

Prepare the engine according to the ENGINE OWNER’S MANUAL.

4

4. To increase or decrease the height of the cut, use the height adjustment crank

handle on the rear axle sub assembly to raise and lower the height of the deck.

Height Adjustment

Crank

5. Attach the rubber stopper and safety/kill switch tether found in your parts bag as

shown below. Install the tether cord support through the hole found on the tow

bar. Secure with the hairpin provided.

Front of kill switch. Place

Tether Cord Stopper here.

Rear of Kill Switch

5

OPERATING INSTRUCTIONS

***Before operating your new LAWN MOWER – PLEASE READ and FOLLOW all the operating

instructions and assembly instructions contained in this manual.***

CAUTION: When transporting the lawn mower, be sure to crank the deck all the way down to

prevent any movement during transport.

WARNING: The lawn mower is a powerful machine and is capable of amputating hands and feet, can

throw materials that can cause injury and damage to you and your property. PLEASE READ ALL

INSTRUCTIONS IN THIS MANUAL CAREFULLY.

STARTING AND STOPPING

1-1 PRE-START CHECK LIST

1. Check over your ATV to insure that it is in good working order.

2. Check over the lawn mower. All guards and covers must be in proper position.

3. Check the exterior surfaces of the lawn mower. Clean up any accumulation of grass, oil, or gas,

especially around air intakes and cooling fins on the engine.

4. Check the engine oil and add as needed. (SEE ENGINE OWNER’S MANUAL.)

5. Fill the fuel tank outdoors where fumes will dissipate.

6. Check the spark plug for tightness and then connect spark plug wire.

1-2 STARTING –STOPPING

1. Before starting engine, be sure the safety/kill switch is in place and the safety/kill switch tether is

laced through the rear rack of the ATV and draped over the handlebars so it is easily accessible

to string through the drivers belt loop once the lawn mowers engine is started. Make sure the kill

switch tether does not become tangled in any moving parts of the lawn mower, ATV or garden

tractor.

2. To start engine, move throttle control to the CHOKE position, unless engine is warm. If engine

is warm, move the throttle control to slow position. Turn the key to start engine. When engine is

running, move the throttle control to the desired speed. WARNING: automatic clutch will

engage blade drive system IMMEDIATELY. KEEP FEET AND HANDS CLEAR OF DECK

EDGES.

3. As soon as lawn mower engine starting has been achieved and engine speed has been adjusted,

mount the ATV/garden tractor and immediately string the safety/kill switch tether through

operators belt loop (or equivalent) then around the ATV handle bars (as shown in Diagram 2-3).

6

4. The engine is stopped by moving the throttle control down to the STOP position, turning the key

to OFF position or by pulling the safety/kill switch tether.

WARNING! THE ONLY WAY TO INSURE THAT THE BLADES ARE

STOPPED IS TO SHUT OFF THE ENGINE! DO NOT RELY ON THE

CLUTCH TO DISENGAGE THE BLADES WITH THE ENGINE

RUNNING!

1-3 EMERGENCY SHUTDOWN PROCEDURES

To shutdown the engine and blade quickly, in the event of an emergency, pull the safety/kill switch

tether. This will stop the engine immediately. The blade still will be spinning however, so use

CAUTION when approaching the mower. If lawn mower blade should strike a hard object or become

tangled in some debris, immediately pull the safety/kill switch tether, wait for the blade to come to a

complete stop and remove the spark plug wire. Then, inspect blade for damage or untangle blade before

continuing. Install the safety/kill switch tether cord holder onto the rear hitch tube. String the tether

cord through the holder when stringing from the A-Frame to the belt loop.

1-4 MOWING SPEED SPECIFICATION

Mower is to be used at low speeds. When mowing, do not exceed 5 MPH. When towing mower,

have engine off and blade stopped, and do not exceed 10 MPH. If mower cuttings are uneven, slow

the mowing speed.

1-5 HEIGHT ADJUSTMENT

Height adjustment is controlled by a single screw adjustment at the rear of the mower. Height

adjustment changes must be done with engine off. Turn crank handle clockwise to raise the mower,

and counter clockwise to lower the mower. Level cutting is recommended and is adjusted by

position of the 1/2” nuts on the lift rod.

7

1-6 HITCH POSITION

SEE DIA. 1-4 Engine must be stopped when setting new hitch position. Hitch positioning can be

one of 3 primary positions, plus, extension of the hitch to 3 different lengths allows different

amounts of offsetting positions relative to the ATV or garden tractor. The mower may be towed

directly behind the ATV/garden tractor, slightly offset to the right or left, or fully offset right or left

of the ATV/garden tractor. With each hitch position change, the safety/kill switch tether cord length

must be changed.

MAINTENANCE

2-1 BELT REPLACEMENT AND TENSION SETTING

Remove the belt guard and loosen the front and rear carriage bolt locknuts of the belt tensioner on

each side of the mower (see picture below). Loosen the 3” carriage bolts. Remove old belt if

necessary. Thread new belt around the pulleys. Tighten the 3” carriage bolts until proper belt

tension is achieved. SEE DIAGRAM 3-3. Retighten the carriage bolt locknuts fully. Reinstall the

belt guard.

Note: Check Belt Tension after the first 1/2 hour of use at the beginning of the season and

daily thereafter.

Loosen two front and rear

nylock nuts on each side of

mower.

8

2-2 CUTTING BLADE SERVICE

1. Before doing any work on blade, disconnect the spark plug wire and secure it away from the plug

to prevent unintentional starting. Remove safety/kill switch cap. Have blade sharpened if it

becomes dull from extended use. Have blade and blade support replaced if they become bent or

chipped from impacting solid objects. Grease spindle at each blade change.

2. Check blade, spindle nuts and bolts at frequent intervals to make sure blade and spindle remains

tight.

2-3 SPINDLE BEARING REPLACEMENT

Refer to the Parts List for Part #’s on Instructions 1-4

1. Remove the belt guard.

2. Remove the blade and blade support.

3. Remove the pulley from the spindle shaft.

4. Remove the spindle from the center deck.

Refer to Spindle Parts List for Part #’s on Instructions 5-10

5. Remove the bolt, lockwasher, flatwasher and cotter pin.

6. Remove the spindle nut.

7. Pull spindle shaft out of the spindle casting.

8. Remove the spindle seals, these will have to be replaced with new ones.

9. Remove the spindle bearings.

10. Remove the spindle outer bearing cups. Using new spindle bearings, spindle outer bearing cups

and spindle seals, put spindle back together in the opposite order it was taken apart (Instruction

10 thru 5). Then, grease the spindle until grease is discharged through either the top or bottom

spindle seal. (Wipe off excess grease and put the spindle back on the mower using instructions 4

thru 1). Set belt tension using SECTION 2-1.

9

2-4 PERIODIC MAINTENANCE

Check these items before each use unless otherwise specified.

1. Check V-belt tension after the first 1/2 hour of use at the beginning of the season and daily

thereafter. SEE SECTION 2-1.

2. Engine oil level, daily. Blade condition, daily.

3. Bolts, nuts, cotter keys and retaining pins before and after each use, and at each refueling.

4. Lubrication of mower parts weekly.

5. Follow engine manual recommendations for engine servicing.

6. Check for dull or nicked blades that may require sharpening or replacing.

7. Replace all damaged or missing fasteners immediately, before any operation of the mower.

8. Grease or lightly oil between moving parts.

9. Grease spindle whenever blade is replaced or at beginning of new season. Apply grease until a

small amount is discharged from either upper or lower spindle seal. Wipe off excess grease and

oil. Prevent or remove lubricants from contact with belt or pulley grooves.

10. Change oil according to engine manufacturer’s owners manual.

11. Inspect mower parts and decals at each refueling.

12. Repair or replace all damage, worn or missing mower parts before using.

13. Replace all damaged or missing warning or instruction decals as soon as possible.

14. Located on the A-frame is the grease zerk. This zerk has already been greased for you but it is

important for you to re-grease it at the beginning of each mowing season and at each oil change.

Grease Zerk

15. Periodically check all nuts and bolts for tightness.

16. Check exterior surfaces and clean up any accumulation of grass, oil, dirt or gas especially around

air intakes and cooling fins on engine. Failure to keep clean will make the engine overheat,

causing severe damage.

17. Check engine oil and add as needed. (SEE ENGINE OWNER’S MANUAL.)

10

7

9

8

10

A

B

19

12

14

18

13

11

17

16

Belt Tensioner

20

21

15

2

5

4

6

3

7

Detail A

Detail B

11

Rough Cut Mower

Deck Sub Assembly

30-0045

30-0140

Parts List

ITEM NO. QTY. PART NO. DESCRIPTION

1 1 CYC1535 Deck

2 4 PUR1187 Carriage Bolt 3/8" x 1-1/4"

3 2 CYC2233 Belt Tension Bracket

4 2 PUR0250 3/8" Flatwasher

5 4 PUR1272 Nut 3/8" Nylock

6 2 PUR1201 Carriage Bolt 5/16" x 3"

7 10 PUR1275 Locknut 5/16" Nylock

8 8 PUR1202 Carriage Bolt 5/16" x 3/4"

9 2 CYC1579 Rear Axle Mount Bracket

10 2 CYC1580 Rear Axle U-Bracket

11 4 PUR1110 1/2" x 1-1/2" Bolt

12 1 PUR1574 Blade

13 1 PUR1575 Blade Support

14 4 PUR1233 1/2" Flatwasher

15 4 PUR1288 1/2" Lockwasher

16 1 CYC4862 Tow Bar

17 1 CYC1569 Hitch Attachment Rod

18 4 PUR1260 Lock Nut 1/2" Yellow

19 2 PUR1249 # 3 Hair Pin

20 1 PUR1587 Tether Cord Support

21 1 PUR1286 Lock Pin 3/8" x 2.5"

12

Rough Cut Mower

Spindle Assembly

30-0045

30-0140

Parts List

ITEM NO. QTY. PART NUMBER DESCRIPTION

1.7 1 PUR1565 Rough Cut Spindle

1.1 1 PUR1566 Spindle Casting

1.2 1 PUR1567 Spindle Shaft

1.3 1 PUR1568 Spindle Nut

1.4 1 PUR1573 Cotter Pin

1.5 1 PUR1572 Spindle Zerk

1.6 2 PUR1571 Spindle Outer Bearing Cup

1.7 2 PUR1570 Spindle Bearing

1.8 2 PUR1569 Spindle Seal

21PUR1140 3/8" x 1" Bolt

31PUR1292 3/8" Lockwasher

41PUR0250 3/8" Flatwasher

51PUR1168 5/8" x 2" Bolt

61PUR1294 5/8" Lockwasher

71PUR1245 5/8" Flatwasher

8 1 PUR1585 Blade Clutch Pad

9 5 PUR1262 Nut 3/8" Fine Thread

5

6

7

8

1.7

9

4

1.6

1.2

1.3

1.4

3

1.8

1.5

1.1

2

13

Rough Cut Mower

A-Frame Sub Assembly

30-0045

30-0140

Parts List

13

12

914

11

7

2

5

6

3

4

10 8 1

Switch PUR1584 is

separate from the wiring harness

on Honda Mowers

ITEM NO. QTY. PART NO. DESCRIPTION

1 1 CYC0100 A-Frame Weldment

2 1 CYC1567 Toggle Plate

3 1 CYC1557 Bell Crank Assembly

4 1 CYC1560 Pivot Rod

5 1 CYC1568 Lift Rod Adjuster

6 5 PUR1249 #3 Hair Pin

7 3 PUR1209 Clevis Pin .375 x 1.375 Yellow Zinc

8 1 PUR1603 Grease Zerk

9 1 CYC5372 Safety Switch & Components (Briggs)

10 1 CYC5371 Safety Switch Cap/ Tether/ Hook

11 2 PUR1140 3/8" x 1" Bolt

12 2 PUR1272 Locknut 3/8" Nylock

13 3 PUR1593 Rubber Grommet

14 3 PUR1947 Cable Tie 14"

4

1

Rough Cut Mower

Rear Axle Sub Assembly

30-0045

30-0140

Parts List

78

6

4

5

9

11

10

12

19

15

1

14

13

17

16

2

3

18

ITEM NO. QTY. PART NO. DESCRIPTION

1 1 CYC0111 Rear Axle Weldment

2 2 PUR1139 3/4" x 5-1/2" Bolt

3 2 PUR1268 Lock Nut 3/4"

4 1 PUR1353 3/8" Push Nut

5 1 PUR1590 Knob

6 1 CYC1582 Height Adjustment Crank

7 1 PUR1363 3/16" x 1-1/2" Roll Pin

8 1 PUR1564 Height Adjustment Bolt

9 1 CYC1587 T-Sleeve

10 2 PUR1112 1/2" x 2-1/2" Bolt

ITEM NO. QTY. PART NO. DESCRIPTION

11 2 PUR1260 Lock Nut 1/2" Yellow

12 1 CYC1586 Height Adjustment Nut

13 1 CYC1230 Lift Rod

14 2 PUR1233 1/2" Flatwasher

15 1 PUR1249 # 3 Hair Pin

16 2 PUR1332 Nut 1/2"

17 1 PUR1288 1/2" Lockwasher

18 2 PUR2179 Pneumatic Wheel

19 12 PUR1240 14 Gauge Machine Bushing

15

6

1

Rough Cut Mower

Pulley Sub Assembly

30-0045

Briggs

Parts List

22 5

21

19

20

1

34

17

18

15 12

10

9

8

7

13

16

14

2

6

23

11

ITEM NO. QTY. PART NO. DESCRIPTION

1 1 CYC2235 Motor Mount

2 1 CYC2234 Belt Guard Shield

3 2 PUR1609 Clamp 3/4" Vinyl Coated

4 4 PUR1395 12 x 1/2" Hex Washer Head Tapping Screw

5 1 CYC2934 Bracket for throttle and starter switch

6 2 PUR1189 Carriage Bolt 5/16" x 1"

7 1 PUR1229 7/16" x 1" Fine Thread Bolt

8 1 PUR1295 7/16" Lockwasher

9 1 PUR1248 7/16" Flatwasher

10 3 PUR1301 1" x 1-1/2" Machine Bushing

11 2 CYC5443 Bushing Mower Clutch RC Mower

12 1 PUR0678 Engine Drive Clutch

ITEM NO. QTY. PART NO. DESCRIPTION

13 1 PUR1578 Pulley

14 1 PUR1595 1/4" x 1" Keystock

15 2 PUR1384 5/16" x 1" Square Head Set Screw

16 1 PUR1586 Belt

17 3 PUR1156 5/16" x 1-1/2" Bolt

18 1 PUR1159 5/16" x 1-3/4" Bolt

19 6 PUR1275 Locknut 5/16" Nylock

20 1 PUR1278 Flange Nut 5/16" Serrated

21 1 PUR1563 Throttle Cable

22 2 PUR1392 10 x 1/2" Slotted Tapping Screw

23 3 PUR1562 Throttle Cable Clamp

Rough Cut Mower

Pulley Sub Assembly

30-0140

Honda

Parts List

24 23

25 5

22

21

1

220

19

18

3

417

14 12

11

10

8

7

9

13

16

15

6

ITEM NO. QTY. PART NO. DESCRIPTION

1 1 CYC2235 Motor Mount

2 1 CYC2234 Belt Guard Shield

3 2 PUR1609 Clamp 3/4" Vinyl Coated

4 4 PUR1395 12 x 1/2" Hex Washer Head Tapping Screw

5 1 CYC2934 Bracket for throttle and starter switch

6 2 PUR1189 Carriage Bolt 5/16" x 1"

7 1 PUR1229 7/16" x 1" Fine Thread Bolt

8 1 PUR1295 7/16" Lockwasher

9 1 PUR1248 7/16" Flatwasher

10 3 PUR1301 1" x 1-1/2" Machine Bushing

11 2 CYC5443 Bushing Mower Clutch RC Mower

12 1 PUR0678 Engine Drive Clutch

17

13 1 PUR1578 Pulley

ITEM NO. QTY. PART NO. DESCRIPTION

14 1 PUR1595 1/4" x 1" Keystock

15 2 PUR1384 5/16" x 1" Square Head Set Screw

16 1 PUR1586 Belt

17 1 PUR1159 5/16" x 1-3/4" Bolt

18 1 PUR1156 5/16" x 1-1/2" Bolt

19 2 PUR1932 5/16" x 1" Fine Thread Bolt

20 2 PUR1293 5/16" Lockwasher

21 1 PUR1278 Flange Nut 5/16" Serrated

22 4 PUR1275 Locknut 5/16" Nylock

23 1 PUR1563 Throttle Cable

24 2 PUR1392 10 x 1/2" Slotted Tapping Screw

25 3 PUR1562 Throttle Cable Clamp

Rough Cut Mower

Wheel Caster Sub Assembly

30-045

30-0140

Parts List

4

3

2

71

5

6

ITEM NO. QTY. PART NO. DESCRIPTION

1 1 PUR1205 5/32" x 1-1/2" Cotter Pin

2 1 CYC0107 Front Fork Weldment

3 1 PUR2179 Pneumatic Wheel

4 1 PUR1139 3/4" x 5-1/2" Bolt

5 1 PUR1268 Lock Nut 3/4"

6 6 PUR1240 14 Gauge Machine Bushing

7 1 PUR1301 1" x 1-1/2" Machine Bushing (MB112-1)

8

1

Rough Cut Mower

Electric Start Wiring

Parts List

12

4

5

3

6

ITEM NO. QTY. PART NO. DESCRIPTION

1 1 PUR1540 Battery Box

2 1 CYC5572 Wiring Harness - Briggs RC

3 1 CYC5573 Wiring Harness - Honda RC

4 1 PUR1600 Ignition Switch

5 1 PUR1550 Solenoid Cover

6 2 PUR1407 Hex Tapping Screw 1/4" x 3/4"

Recommended Battery:

Garden Tractor, Utility Battery

BCI Group: U1

(

Not Included

)

Used only when Briggs Engine is

being used.

19

Cycle Country Accessories Corporation has been a world-renowned manufacturer of quality

ATV products since 1981 and we hope you will enjoy your new Cycle Country accessory.

We’re the Industry Snow Blade leader:

42”, 48”, 54”, 60” & 72” Straight Blades

52” & 60” State Plows

Power ‘V’ Blade

If a winch is what you must have, then you’ve come to the right place:

1500lb, 2500lb and 3000lb Winches

We also have an extensive line of winch mounts for both Cycle Country and Warn winches

If you need to haul more gear on your quad, check out our baskets:

Front Basket

Rear Basket

Rear Drop Basket

If you need to mow the trail before you go riding one of these will help:

Our 54” finish cut Quick Silver54 can be mounted in front or towed behind your ATV

The 48” Rough Cut will handle your toughest mowing jobs

The Rough Cut 44 provides an economical way to handle all your mowing needs

If you are into deer hunting and want to make a food plot, you will love our 3 Point

Hitch & Implements:

Rear Blade Moldboard Plow Spreader

Furrower Rake

Cultivator Disk Harrow

And many more accessories to help you Work Hard and Play Hard:

For more information call us at 1-800-841-2222, or on the web at www.cyclecountry.com

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