309292V PRO Xs3 And Xs4 Manual Electrostatic Air Spray Guns, Instructions, English Ti1248a 309292EN V

User Manual: PRO ti1248a

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Page Count: 48

Instructions
Manual Electrostatic
PRO™ Xs3 and PRO™ Xs4
Air Spray Guns
For use in Class I, Div. I hazardous locations using Group D spray materials.
For use in Group II, Zone 1 areas using Group IIA spray materials.
For Professional Use ONLY.
100 psi (0.7 MPa, 7 bar) Maximum Air Inlet Pressure
100 psi (0.7 MPa, 7 bar) Maximum Working Fluid Pressure
Important Safety Instructions:
Read all warnings and instructions in this manual.
Save these instructions.
See page 2 for Table of Contents and page 3 for
List of Models.
309292V
EN
ti1248a
Standard Model
#53
ti1600a
Smart Model
II 2 G EEx 0.24 mJ
2309292V
Table of Contents
List of Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Warning Symbol . . . . . . . . . . . . . . . . . . . . . . . . . 4
Caution Symbol . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
How the Electrostatic Air Spray Gun Works . . . . 6
Gun Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Install the System . . . . . . . . . . . . . . . . . . . . . . . . 7
Warning Sign . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Ventilate the Spray Booth . . . . . . . . . . . . . . . . . . 7
Connect the Air Line . . . . . . . . . . . . . . . . . . . . . . 9
Connect the Exhaust Tube . . . . . . . . . . . . . . . . . 9
Connect the Fluid Line . . . . . . . . . . . . . . . . . . . . 9
Filter the Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Select a Fluid Nozzle and Air Cap . . . . . . . . . . 10
244919 HC Conversion Kit . . . . . . . . . . . . . . . . 10
Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Check Electrical Grounding . . . . . . . . . . . . . . . . 13
Check Fluid Resistivity . . . . . . . . . . . . . . . . . . . 14
Check Fluid Viscosity . . . . . . . . . . . . . . . . . . . . 14
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Low Voltage Adjustment (Smart Guns Only) . . 15
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Flush the Spray Gun . . . . . . . . . . . . . . . . . . . . . 16
Electrical Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Test Gun Resistance . . . . . . . . . . . . . . . . . . . . . 18
Test Power Supply Resistance . . . . . . . . . . . . . 19
Test Electrode Resistance . . . . . . . . . . . . . . . . . 20
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Spray Pattern Troubleshooting . . . . . . . . . . . . . 21
Gun Operation Troubleshooting . . . . . . . . . . . . 22
Electrical Troubleshooting . . . . . . . . . . . . . . . . . 23
Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Pressure Relief Procedure . . . . . . . . . . . . . . . . 24
Prepare the Gun for Service . . . . . . . . . . . . . . . 25
Air Cap/Nozzle Replacement . . . . . . . . . . . . . . 26
Electrode Replacement . . . . . . . . . . . . . . . . . . . 27
Fluid Packing Removal . . . . . . . . . . . . . . . . . . . 28
Packing Rod Repair . . . . . . . . . . . . . . . . . . . . . . 29
Barrel Removal . . . . . . . . . . . . . . . . . . . . . . . . . 30
Barrel Installation . . . . . . . . . . . . . . . . . . . . . . . . 30
Power Supply Removal and Replacement . . . . 31
Turbine Alternator Removal and Replacement . 32
Fluid Tube Removal and Replacement
(PRO Xs4 Guns Only) . . . . . . . . . . . . . . . . . 32
Fan Air Adjustment Valve Repair . . . . . . . . . . . . 33
Fluid Adjustment Valve Repair . . . . . . . . . . . . . 34
Air Valve Repair . . . . . . . . . . . . . . . . . . . . . . . . . 34
Atomizing Air Restrictor Valve Removal and
Replacement . . . . . . . . . . . . . . . . . . . . . . . . 35
ES ON/OFF Valve Repair . . . . . . . . . . . . . . . . . 35
Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Air Line Accessories . . . . . . . . . . . . . . . . . . . . . 44
Fluid Line Accessories . . . . . . . . . . . . . . . . . . . 44
Gun Accessories . . . . . . . . . . . . . . . . . . . . . . . . 45
Miscellaneous Accessories . . . . . . . . . . . . . . . . 45
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 48
Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . 48
List of Models
309292V 3
List of Models
Part No. Model Smart
Display
Type of Coatings
Operation Manual
Standard High Conductivity
244400,
Series D
PRO Xs3 X309294/3W9294/3Z9294
244579,
Series D
PRO Xs3
(1.5 mm nozzle) XX 309294/3W9294/3Z9294
24A511,
Series B
PRO Xs3
(1.2 mm nozzle)
244575,
Series D
PRO Xs3 X309294/3W9294/3Z9294
244576,
Series D
PRO Xs3 XX
309294/3W9294/3Z9294
244401,
Series D
PRO Xs4 X309294/3W9294/3Z9294
244580,
Series D
PRO Xs4 XX 309294/3W9294/3Z9294
Warnings
4309292V
Warnings
Warning Symbol
This symbol alerts you to the possibility of serious injury
or death if you do not follow the instructions.
Caution Symbol
This symbol alerts you to the possibility of damage to or
destruction of equipment if you do not follow the instruc-
tions.
WARNING CAUTION
WARNING
Fire, Explosion, and Electric Shock Hazard
Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent
fire and explosion:
•Electrostatic equipment must be used only by trained, qualified personnel who understand the
requirements of this manual.
•Ground equipment, personnel, object being sprayed, and conductive objects in work area. See
Grounding instructions.
•Only use grounded Graco conductive air supply hoses.
•Check gun and hose resistance and electrical grounding daily.
•Use and clean equipment only in well ventilated area.
•Interlock the gun air supply to prevent operation unless ventilating fans are on.
•Use cleaning solvents with highest possible flash point when flushing or cleaning equipment.
•To comply with EN50050, cleaning solvents must have a flash point at least 5° C above ambient
temperature.
•Always turn the electrostatics off when flushing, cleaning or servicing equipment.
•If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment
until you identify and correct the problem.
•Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop
cloths (potential static arc).
•Do not plug or unplug power cords or turn lights on or off when flammable fumes are present.
•Keep work area free of debris, including solvent, rags and gasoline.
•Keep a working fire extinguisher in the work area.
Toxic Fluid Hazard
Hazardous fluids or toxic fumes can cause a serious injury or death if splashed in the eyes or on the
skin, swallowed, or inhaled.
•Know the specific hazards of the fluid you are using. Read the fluid manufacturer’s warnings.
•Store hazardous fluid in an approved container. Dispose of the hazardous fluid according to all local,
state, and national guidelines.
•Wear appropriate protective clothing, gloves, eyewear, and respirator.
Warnings
309292V 5
WARNING
Equipment Misuse Hazard
Equipment misuse can cause the equipment to rupture, malfunction, or start unexpectedly and result in
a serious injury.
•This equipment is for professional use only.
•Read all manuals, tags, and labels before operating the equipment.
•Use the equipment only for its intended purpose. If you are uncertain, call your Graco distributor.
•Do not alter or modify equipment. Use only genuine Graco parts and accessories.
•Check the equipment daily. Repair or replace worn or damaged parts immediately.
•Do not exceed the maximum working pressure of the lowest rated system component. Maximum
working air and fluid pressure of this equipment is 100 psi (0.7 MPa, 7.0 bar).
•Use fluids and solvents that are compatible with the equipment wetted parts. See the Technical
Data section of all equipment manuals. Read the fluid and solvent manufacturer’s warnings.
•Route the hoses away from traffic areas, sharp edges, moving parts, and hot surfaces. Do not
expose Graco hoses to temperatures above 180°F (82°C) or below -40°F (-40°C).
•Do not kink or overbend hoses or use hoses to pull equipment.
•Wear hearing protection when operating this equipment.
•Comply with all applicable local, state, and national fire, electrical, and other safety regulations.
Pressurized Equipment Hazard
Spray from the gun, hose leaks, or ruptured components can splash fluid in the eyes or on the skin and
cause serious injury.
•Do not point the spray gun at anyone or at any part of the body.
•Do not stop or deflect fluid leaks with your hand, body, glove, or rag.
•Follow the Pressure Relief Procedure, page 24, when you stop spraying and before cleaning,
checking, or repairing equipment.
•Check hoses and couplings daily. Replace worn, damaged, or loose parts immediately.
•Tighten all fluid connections before each use.
Introduction
6309292V
Introduction
How the Electrostatic Air Spray
Gun Works
The air hose supplies air to the spray gun. Part of the air
operates the turbine and the rest of the air atomizes the
fluid being sprayed. The turbine generates power, which
is converted by the power cartridge to supply high volt-
age current to the gun’s electrode.
The pump supplies fluid to the hose and gun, where the
fluid is electrostatically charged as it passes the elec-
trode. The charged fluid is attracted to the grounded
workpiece, wrapping around and evenly coating all sur-
faces.
Gun Overview
The electrostatic gun includes the following controls
(see FIG. 1.).
•FLUID adjustment valve. Adjusts fluid rod travel.
Use only in low flow conditions, to reduce wear.
•Fan AIR adjustment valve. Adjusts fan size and
shape.
•Atomizing air RESTRICTOR valve. Restricts
atomizing air flow. Replace with plug (included) if
desired.
•ES ON/OFF valve. Turns electrostatics ON (I) or
OFF (0).
•ES INDICATOR (standard gun only). Green when
ES is ON (I).
•Voltage/current DISPLAY (smart models only).
Shows voltage (V) and current (A). Green=spray,
yellow/red=see Troubleshooting, page 23.
•ES HI/LO switch (smart models only). Sets volt-
age to HI or LO (factory settings).
•LO VOLTAGE adjustment (smart models only).
Remove plug to adjust to four settings.
Fig. 1. Gun Overview
ti1253a
100%
KV
μα
0
HI
LO ES
I O
I O
ES
ti1266a
I O
ES
FLUID
LO VOLTAGE
ES HI/LO
DISPLAY
ES INDICATOR
ES ON/OFF
RESTRICTOR
AIR
RESTRICTOR
FLUID
ES ON/OFF
AIR
Standard Model Smart Model
Installation
309292V 7
Installation
Install the System
FIG. 2. shows a typical electrostatic air spray system. It
is not an actual system design. For assistance in
designing a system to suit your particular needs, contact
your Graco distributor.
Warning Sign
Mount warning signs in the spray area where they can
easily be seen and read by all operators. An English
Warning Sign is provided with the gun.
Ventilate the Spray Booth
Electrically interlock the gun air supply with the ventila-
tors to prevent gun operation without ventilating fans
operating. Check and follow all National, State, and
Local codes regarding air exhaust velocity require-
ments.
High velocity air exhaust will decrease the operating effi-
ciency of the electrostatic system. Air exhaust velocity of
100 ft/min (31 linear meters/minute) should be sufficient.
WARNING
Fire, Explosion, and Electric Shock Hazard
Installing and servicing this equipment
requires access to parts which may cause
electric shock or other serious injury if work
is not performed properly.
•Do not install or service this equipment
unless you are trained and qualified.
•Be sure your installation complies with
National, State and Local codes for the
installation of electrical apparatus in a Class
I, Div. I, Group D or a Group II,
Category 2G Hazardous Location.
•Comply with all applicable local, state, and
national fire, electrical, and other safety reg-
ulations.
WARNING
Flammable or Toxic Vapor Hazard
Provide fresh air ventilation to avoid the
buildup of flammable or toxic vapors when
spraying, flushing, or cleaning the gun. Do
not operate the gun unless ventilation fans
are operating.
Installation
8309292V
Fig. 2. Typical Installation
Key
I O
ES
ti1498a
A
B*C*D
*E
F
G
H
J*
K
L
M
N
O
P
Q*
*R
S
T
U*
V
W
C
G
ES ON/OFF valve: I is ON, 0 is OFF
The air supply to the
gun must be electri-
cally interlocked with
the ventilators to pre-
vent the power supply
from operating without
ventilating fans on.
Non-Hazardous Area Hazardous Area
A Main Air Supply Line
B* Ventilation Fan Interlock Solenoid Valve
C* Main Air Supply Shutoff Valve (bleed-type)
D Pump Air Line Filter/Water Separator
E* Pump Air Supply Shutoff Valve (bleed-type)
F Air Line Lubricator
G Air Pressure Regulator
HPump
J* Pump Ground Wire
K Fluid Filter
L Fluid Supply Line Shutoff Valve
M Fluid Pressure Regulator
N Fluid Supply Line
O Gun Air Line Filter/Water Separator
P Gun Air Supply Line Shutoff Valve
Q* Air Hose Ground Wire
R* Graco Grounded Air Hose
S Electrostatic Air Spray Gun
T Air Line Drain Valve
U* Fluid Drain Valve
VGun Air Inlet
W Gun Fluid Inlet
* Required for safe operation. Must be purchased
separately. NOTE: Solenoid valve (B) is not
offered as a Graco accessory.
Installation
309292V 9
Connect the Air Line
1. Connect the Graco Grounded Air Supply Hose (R)
between the air supply line and the gun's air inlet
(V). The gun air inlet fitting has a left-hand thread.
Connect the air supply hose ground wire (Q) to a
true earth ground.
2. Install an air line filter/water separator (O) on the
gun air line to ensure a dry, clean air supply to the
gun. Dirt and moisture can ruin the appearance of
your finished workpiece and can cause the gun to
malfunction.
3. Install a bleed-type air regulator (G) on the pump
and gun air supply lines to control air pressure to
the pump and gun.
4. Install a bleed-type air valve (E) on the pump air line
to shut off air to the pump. Install an additional
bleed-type air valve (C) on the main air line (A) to
isolate the accessories for servicing.
5. Install an air shutoff valve ( P) on each gun air sup-
ply line to shut off air to the gun(s).
Connect the Exhaust Tube
Press the exhaust tube (38) onto the barbed adapter on
the bottom of the gun handle. Secure the tube with the
clamp (39).
Connect the Fluid Line
1. Before connecting the fluid line (N), blow it out with
air and flush it with solvent. Use solvent which is
compatible with the fluid to be sprayed.
2. Install a fluid regulator (M) on the fluid line to control
fluid pressure to the gun.
3. Install a fluid filter (K) and drain valve (U) at the
pump outlet.
4. Connect the fluid line to the 3/8 npsm gun fluid inlet
(W).
5. Before running any paint through the spray gun,
flush it out with a compatible solvent.
Filter the Fluid
Install a fluid filter (K) to remove particles and sediment
which could clog the spray nozzle.
WARNING
Electric Shock Hazard
To reduce the risk of electric shock or other
serious injury, the air supply hose must be
electrically connected to a true earth
ground. Use only Graco Grounded Air
Supply Hose.
WARNING
Pressurized Equipment Hazard
The bleed-type air valve (E) is required in
your system to relieve air trapped between
the valve and the pump after the air regula-
tor is shut off. Trapped air can cause the
pump to cycle unexpectedly, which can
result in serious injury, including splashing
fluid in the eyes or on the skin.
WARNING
Pressurized Equipment Hazard
The fluid drain valve (U) is required in your
system to assist in relieving fluid pressure in
the displacement pump, hose, and gun.
Triggering the gun to relieve pressure may
not be sufficient. Install a drain valve close
to the pump's fluid outlet. The drain valve
reduces the risk of serious injury, including
splashing in the eyes or on the skin.
Installation
10 309292V
Select a Fluid Nozzle and Air
Cap
The gun is supplied with Part No. 197266 Nozzle and
24A376 Air Cap. If you require a different size, refer to
Table 1 and Table 2 , and instruction manual 309419, or
consult with your Graco distributor. See Air Cap/Nozzle
Replacement on page 26.
A wide pattern kit (P/N 24A431) is included with the gun
and if installed, will provide more fan air for wider spray
patterns. (If pattern becomes split, use the fan air valve
to reduce the amount of fan air.)
* Glass-reinforced acetal construction.j
† Air cap 24A439 must be used with a 2.0 mm
(0.080 in.) nozzle.
*Also available in the following colors:
24A276 - blue
24A277 - red
24A278 - green
244919 HC Conversion Kit
Part No. 244919 Conversion Kit converts PRO Xs3 stan-
dard coating guns (Part Nos. 244400 and 244579) to
high conductivity guns (244575 and 244576). For further
instruction and parts, see manual 309453.
The kit is for use with fluids with low resistivity values.
1. Turn the ES ON/OFF valve OFF.
2. Flush and relieve the pressure.
3. Disconnect the fluid and air lines to the gun.
WARNING
Pressurized Equipment Hazard
To reduce the risk of an injury, follow the
Pressure Relief Procedure on page 24
before removing or installing a fluid nozzle
and/or air cap.
Table 1: Fluid Nozzles
Part No. Orifice Size
197263 0.75 mm (.030 in.)
197264 1.0 mm (.042 in.)
197265 1.2 mm (.047 in.)
197266 1.5 mm (.055 in.)
197267 1.8 mm (.070 in.)
197268† 2.0 mm (.080 in.)
249920* 0.75 mm (.030 in.)
249921* 1.0 mm (.042 in.)
249922* 1.2 mm (.047 in.)
249923* 1.5 mm (.055 in.)
249924* 1.8 mm (.070 in.)
249925*† 2.0 mm (.080 in.)
Table 2: Air Caps
Part No.
Pattern Shape
and Length in.
(mm)
Recommended Fluids and
Production Rates
24A438 Round end;
15-17 (381-432)
Light to medium viscosity.
Up to 15 oz/min (450 cc/min)
24A279 Round end;
14-16 (356-406)
Medium to high viscosity and
high solids.
Up to 15 oz/min (450 cc/min)
24A376* Tapered end;
17-19 (432-483)
Light to medium viscosity.
Up to 15 oz/min (450 cc/min)
24A274 Tapered end;
12-14 (305-356)
Light to medium viscosity.
Up to 15 oz/min (450 cc/min)
24A439 Round end;
11-13 (279-330)
Medium to high viscosity and
high solids.
Up to 15 oz/min (450 cc/min)
For use with 2.0 mm nozzle.
24A275 Tapered end;
14-16 (356-406)
Light to medium viscosity and
high solids.
Aerospace coatings.
Up to 25 oz/min (750 cc/min).
WARNING
Pressurized Equipment Hazard
To reduce the risk of an injury, follow the
Pressure Relief Procedure in your gun
manual before installing this kit.
Installation
309292V 11
4. Remove the fluid tube and fittings.
5. Remove the fluid inlet bracket.
6. Install the new bracket (3) from the kit loosely. See
FIG. 3.
7. Place the spacer (5) in the barrel inlet. Apply Graco
dielectric grease (4) to the o-rings (2a, 2b) and to
both threads of the fluid fitting (2). Thread the fitting
into the barrel inlet.
8. Thread the nut (1d) onto the fitting (2). Make sure
the ferrules (1c and 1b) are on the tube (1a) and are
seated on the fitting (2) before tightening the nut
(1d).
9. Slide the tube case (1e) onto the barrel inlet, over
the o-ring (2b). The coiled tube (1a) will compress
slightly.
10. Insert the end of the coiled tube (1a) into the bracket
(3). Make sure the ferrules (1c, 1b) seat on the
bracket.
11. Secure the bracket by tightening the swivel (A).
Tighten the nut (1d). Reinstall the exhaust tube (B)
and clamp (C).
12. Reconnect the fluid and air lines to the gun.
FIG. 3: 244919 Conversion Kit
1a
1e
5
2a
2b
21b1c
1d
1e
1e 1e 1e
C
B
3
A
ti10674a
Installation
12 309292V
Grounding
The following are minimum grounding requirements for
a basic electrostatic system. Your system may include
other equipment or objects which must be grounded.
Check your local electrical code for detailed grounding
instructions. Your system must be connected to a true
earth ground.
•Pump: ground the pump by connecting a ground
wire and clamp as described in your separate pump
instruction manual.
•Electrostatic Air Spray Gun: ground the gun by con-
necting the Graco Grounded Air Hose and connect-
ing the air hose ground wire to a true earth ground.
See Check Electrical Grounding, page 13.
•Air compressors: ground the equipment according
to the manufacturer's recommendations.
•All air and fluid lines must be properly grounded.
Use only grounded hoses with a maximum of 100
feet (30.5 m) combined hose length to ensure
grounding continuity.
•All persons entering the spray area: shoes must
have conductive soles, such as leather, or personal
grounding straps must be worn. Do not wear shoes
with non-conductive soles such as rubber or plastic.
If gloves are necessary, wear the conductive gloves
that are supplied with the gun. If non-Graco gloves
are worn, cut off fingers or palm area of gloves to
ensure your hand contacts the grounded gun han-
dle.
•Object being sprayed: keep the workpiece hangers
clean and grounded at all times. Resistance must
not exceed 1 megohm.
•The floor of the spray area: must be electrically con-
ductive and grounded. Do not cover the floor with
cardboard or any non-conductive material which
would interrupt grounding continuity.
•Flammable liquids in the spray area: must be kept in
approved, grounded containers. Do not use plastic
containers. Do not store more than the quantity
needed for one shift.
•All electrically conductive objects or devices in the
spray area: including fluid containers and wash
cans, must be properly grounded.
WARNING
Fire, Explosion, and Electric Shock Hazard
When operating the electrostatic gun, any
ungrounded objects in the spray area (peo-
ple, containers, tools, etc.) can become
electrically charged. Improper grounding
can result in static sparking, which can
cause a fire, explosion, or electric shock.
Follow the grounding instructions below.
ti1259a
Installation
309292V 13
Check Electrical Grounding
1. Have a qualified electrician check the electrical
grounding continuity of the spray gun and air hose.
2. Turn the ES ON/OFF valve OFF.
3. Turn off the air and fluid supply to the gun. The fluid
hose must not have any fluid in it.
4. Make sure the grounded air hose (R) is connected
and the hose ground wire is connected to a true
earth ground.
5. Measure the resistance between the gun handle
(BB) and a true earth ground (CC). Use an applied
voltage of 500 minimum to 1000 volts maximum.
The resistance should not exceed 1 megohm. See
FIG. 4.
6. If the resistance is greater than 1 megohm, check
the tightness of the ground connections and be sure
the air hose ground wire is connected to a true earth
ground. If the resistance is still too high, replace the
air hose.
Fig. 4. Check Gun Grounding
WARNING
Fire, Explosion, and Electric Shock Hazard
Megohmmeter Part No. 241079 (AA-see
FIG. 4.) is not approved for use in a hazard-
ous area. To reduce the risk of sparking, do
not use the megohmmeter to check electri-
cal grounding unless:
•The gun has been removed from the haz-
ardous area;
•Or all spraying devices in the hazardous
area are turned off, ventilation fans in the
hazardous area are operating, and there
are no flammable vapors in the area (such
as open solvent containers or fumes from
spraying).
Failure to follow this warning could cause
fire, explosion, and electric shock and result
in serious injury and property damage.
I O
ES
ti1273a
ti1259a
ti1274a
AA
BB
CC
Installation
14 309292V
Check Fluid Resistivity
Graco Part No. 722886 Resistance Meter and 722860
Probe are available as accessories to check that the
resistivity of the fluid being sprayed meets the require-
ments of an electrostatic air spray system.
Follow the instructions included with the meter and
probe. Readings of 25 megohms-cm and above provide
the best electrostatic results.
Check Fluid Viscosity
To check fluid viscosity you will need:
•a viscosity cup
•a stopwatch.
1. Completely submerge the viscosity cup in the fluid.
Lift the cup out quickly, starting the stopwatch as
soon as the cup is completely removed.
2. Watch the stream of fluid coming from the bottom of
the cup. As soon as there is a break in the stream,
shut off the stopwatch.
3. Record the fluid type, elapsed time, and size of the
viscosity cup.
4. If the viscosity is too high or too low, contact the
material supplier. Adjust as necessary.
WARNING
Fire, Explosion, and Electric Shock Hazard
Check the fluid resistivity in a non-hazard-
ous area only. Resistance Meter 722886
and Probe 722860 are not approved for use
in a hazardous area.
Failure to follow this warning could cause
fire, explosion, or electric shock and result
in serious injury and property damage.
Operation
309292V 15
Operation
Low Voltage Adjustment (Smart
Guns Only)
The ES HI/LO switch enables you to switch between full
voltage and a lower voltage output. The lower voltage is
factory set, but can be adjusted.
1. Set the ES HI/LO switch to LO.
2. Remove the LO VOLTAGE adjustment plug (53). Set
the desired voltage, using a small screwdriver to
slide switches 1 and 2 ON or OFF, according to
Table 3 . Also see FIG. 5. Fig. 5. Low Voltage Adjustment Switches
INSTRUCTIONS
Refer to the gun operation manual (supplied)
for Setup, Shutdown, and Daily Care proce-
dures.
100
%
KV
μα
0
ti1529a
53
12
ON
OFF
Table 3: Low Voltage Adjustment
60 kV Guns 85 kV Guns
12kV12kV
ON ON 50 ON ON 70
ON OFF 40 ON OFF 60
OFF ON 35 OFF ON 50
OFF OFF 30 OFF OFF 40
Factory
Setting
Maintenance
16 309292V
Maintenance
Flush the Spray Gun
Flush the gun before changing colors, at the end of the
day, before storing, and before repairing the gun.
1. Turn the ES ON/OFF valve OFF.
2. Relieve the pressure.
3. Change the fluid source to solvent, or disconnect
the fluid line and connect a solvent supply line to the
gun.
4. Point the gun into a grounded metal pail. Flush until
clean solvent flows from the gun.
5. Relieve the pressure.
6. Shut off or disconnect the solvent line.
INSTRUCTIONS
Refer to the gun operation manual (supplied)
for Daily Care and Cleaning procedures.
WARNING
Fire, Explosion, and Electric Shock Hazard
To reduce the risk of fire, explosion, or elec-
tric shock, turn the ES ON/OFF valve OFF
before flushing the gun.
CAUTION
Flush the gun with a non-conductive, compatible
solvent. Conductive solvents can cause the gun to
malfunction.
Do not use methylene chloride as a flushing or
cleaning solvent with this gun as it will damage
nylon components.
WARNING
Pressurized Equipment Hazard
To reduce the risk of an injury, follow the
Pressure Relief Procedure on page 24
whenever you are instructed to relieve the
pressure.
I O
ES
ti1273a
ti1276a
ti1276a
ti1276a
Maintenance
309292V 17
7. Hang the gun from its hook, with the nozzle pointing
down.
8. When ready to spray again, reconnect the fluid sup-
ply line. Follow the Setup procedure in the Opera-
tion Manual.
ti1288a
Electrical Tests
18 309292V
Electrical Tests
Electrical components inside the gun affect performance
and safety. The following procedures test the condition
of the power supply (18) and electrode (29), and electri-
cal continuity between components.
Use megohmmeter Part No. 241079 (AA) and an
applied voltage of 500 V. Connect the leads as shown.
Test Gun Resistance
1. Flush and dry the fluid passage.
2. Measure resistance between the electrode needle
tip (29) and the air swivel (35); it should be 113-137
megohms for the PRO Xs3, and 156-180 megohms
for the PRO Xs4. If outside this range, go to the next
test. If in range, refer to Electrical Troubleshooting
on page 23 for other possible causes of poor perfor-
mance.
Fig. 6. Test Gun Resistance
WARNING
Fire, Explosion, and Electric Shock Hazard
Megohmmeter Part No. 241079 (AA-see
FIG. 6.) is not approved for use in a hazard-
ous area. To reduce the risk of sparking, do
not use the megohmmeter to check electri-
cal grounding unless:
•The gun has been removed from the haz-
ardous area;
•Or all spraying devices in the hazardous
area are turned off, ventilation fans in the
hazardous area are operating, and there
are no flammable vapors in the area (such
as open solvent containers or fumes from
spraying).
Failure to follow this warning could cause
fire, explosion, and electric shock and result
in serious injury and property damage.
TI1468A
AA
35
29
Electrical Tests
309292V 19
Test Power Supply Resistance
1. Remove the power supply (18), page 30.
2. Remove the turbine alternator (19) from the power
supply, page 31.
3. Measure resistance from the power supply's ground
strips (EE) to the spring (18b). See FIG. 7.
4. The resistance should be 88-105 megohms for the
PRO Xs3, and 135-150 megohms for the PRO Xs4.
If outside this range, replace the power supply. If in
range, proceed to the next test.
5. If you still have problems, refer to Electrical Trou-
bleshooting on page 23 for other possible causes
of poor performance, or contact your Graco distribu-
tor.
6. Be sure the spring (18b) is in place before reinstall-
ing the power supply.
Fig. 7. Test Power Supply Resistance
ti1599a
EE
18b
Electrical Tests
20 309292V
Test Electrode Resistance
1. Insert a conductive rod (B) into the gun barrel
(removed for the power supply test) and against the
metal contact (C) in the front of the barrel.
2. Measure the resistance between the conductive rod
(B) and the electrode (29). The resistance should be
20-30 megohms. See FIG. 8.
3. If in range, refer to Electrical Troubleshooting on
page 23 for other possible causes of poor perfor-
mance, or contact your Graco distributor.
4. Remove the electrode (29), page 27. Measure the
resistance between the contact (E) and the elec-
trode wire (F). The resistance should be 20-30 meg-
ohms. If out of range, replace the electrode. See
FIG. 9.
5. Make sure the metal contact (C) in the barrel, the
nozzle contact ring (7a, FIG. 10.), and the electrode
contact (E) are clean and undamaged.
Fig. 8. Test Electrode Resistance
Fig. 9. Electrode
Fig. 10. Nozzle Conductive O-Ring
ti1499a
B
29
C
ti1548a
F29E
ti1513a
7a
Troubleshooting
309292V 21
Troubleshooting
Check all possible remedies in the Troubleshooting
Chart before disassembling the gun.
Spray Pattern Troubleshooting
Some spray pattern problems are caused by the improper balance between air and fluid.
WARNING
Electric Shock Hazard
Installing and servicing this equipment
requires access to parts which may cause
an electric shock or other serious injury if
the work is not performed properly. Do not
install or repair this equipment unless you
are trained and qualified.
WARNING
Pressurized Equipment Hazard
To reduce the risk of an injury, follow the
Pressure Relief Procedure on page 24
whenever you are instructed to relieve the
pressure.
Problem Cause Solution
Fluttering or spitting spray. No fluid. Refill supply.
Loose, dirty, damaged nozzle/seat. Clean or replace nozzle, page 26.
Air in fluid supply. Check fluid source. Refill.
Improper spray pattern. Damaged nozzle or air cap. Replace, page 26.
Fluid buildup on air cap or nozzle. Clean. See Operation Manual.
Fan air pressure too high. Decrease.
Fluid too thin. Increase viscosity.
Fluid pressure too low. Increase.
Fan air pressure too low. Increase.
Fluid too thick. Reduce viscosity.
Too much fluid. Decrease flow.
Streaks. Did not apply 50% overlap. Overlap strokes 50%.
Dirty or damaged air cap. Clean or replace, page 26.
Troubleshooting
22 309292V
Gun Operation Troubleshooting
Problem Cause Solution
Excessive spray fog. Atomizing air pressure too high. Close restrictor valve some, or
decrease air pressure as low as pos-
sible; minimum 40 psi (0.28 MPa, 2.8
bar) needed at gun for full voltage.
Fluid too thin. Increase viscosity.
“Orange Peel” finish. Atomizing air pressure too low. Open atomizing air valve more or
increase gun air inlet pressure; use
lowest air pressure necessary.
Poorly mixed or filtered fluid. Remix or refilter fluid.
Fluid too thick. Reduce viscosity.
Fluid leaks from the fluid packing
area
Worn packings or rod. Replace packings or rod; see page
29.
Air leaks from the front of the gun Air valve (21) is not seating properly. Clean and service air valve; see
page 34.
Fluid leakage from the front of the
gun
Worn or damaged packing rod (26). Replace; see page 29
Worn fluid seat. Replace fluid nozzle and/or electrode
needle; see pages 26 to 27.
Loose fluid nozzle (7). Tighten; see page 26.
Damaged nozzle o-ring (7b). Replace; see page 26.
Gun does not spray Low fluid supply. Add fluid if necessary.
Damaged air cap (9). Replace; see page 26.
Dirty or clogged fluid nozzle (7). Clean; see page 26.
Damaged fluid nozzle (7). Replace; see page 26.
Damaged fluid adjustment valve (25). Replace; see page 34.
Dirty air cap Misaligned air cap (9) and fluid noz-
zle (7).
Clean fluid buildup off air cap and
fluid nozzle seat; see page 26.
Troubleshooting
309292V 23
Electrical Troubleshooting
* ES indicator light is off when the gun is triggered.
Problem Cause Solution
Poor wrap. ES ON/OFF valve OFF (0).* Turn ON (I).
Gun air pressure too low. Check air pressure to gun; minimum
40 psi (0.28 MPa, 2.8 bar) needed at
gun for full voltage.
Atomizing air pressure too high. Decrease.
Fluid pressure too high. Decrease.
Incorrect distance from gun to part. Should be 8-12 in. (200-300 mm).
Poorly grounded parts. Resistance must be 1 megohm or
less. Clean workpiece hangers.
Faulty gun resistance. See Test Gun Resistance on page
18.
Low fluid resistivity. Check fluid resistivity, page 14.
Fluid leaks from the packing (26d)
and causes a short.
Clean the packing rod cavity.
Replace the packing rod. See page
29.
Faulty turbine alternator. Be sure the plug is in place on the
back of the power supply housing.
Remove and test the turbine alterna-
tor. See page 32.
The KV HI-LO lever is on LO. Check the lever actuation; replace if
needed.
ES indicator or voltage/current dis-
play is not lit.
ES ON/OFF valve OFF (0).* Turn ON (I).
No power. Replace power supply. See page 31.
Voltage/current display stays red
(smart guns only).
Gun too close to part. Should be 8-12 in. (200-300 mm).
Check fluid resistivity. See Check Fluid Resistivity on
page 14.
Dirty gun. Clean. See Operation Manual.
Operator gets mild shock. Operator not grounded or is near
ungrounded object.
See Grounding on page 12.
Gun not grounded. See Check Electrical Grounding on
page 13 and Test Gun Resistance
on page 18.
Operator gets shock from workpiece. Workpiece not grounded. Resistance must be 1 megohm or
less. Clean workpiece hangers.
Repair
24 309292V
Repair
Pressure Relief Procedure
1. Turn the ES ON/OFF valve OFF.
2. Turn off the air bleed valves to the fluid source and
to the gun.
3. Trigger the gun into a grounded metal waste con-
tainer to relieve the fluid pressure.
4. Open the pump drain valve, having a waste con-
tainer ready to catch the drainage. Leave the pump
drain valve open until you are ready to spray again.
5. If the nozzle or hose is completely clogged or pres-
sure is not fully relieved, slowly loosen the hose end
coupling. Now clear the nozzle or hose.
WARNING
Pressurized Equipment Hazard
The system pressure must be manually
relieved to prevent the system from starting
or spraying accidentally. To reduce the risk
of an injury from electric shock, accidental
spray from the gun, splashing fluid, or mov-
ing parts, follow the Pressure Relief Pro-
cedure whenever you:
•are instructed to relieve the pressure
•stop spraying
•check or service any of the system equip-
ment
•or install or clean the fluid nozzle.
I O
ES
ti1273a
ti1289a
ti1276a
ti1290a
t
Repair
309292V 25
Prepare the Gun for Service
•Check all possible remedies in Troubleshooting
before disassembling the gun.
•Use a vise with padded jaws to prevent damage to
plastic parts.
•Lubricate the power supply o-ring (18a), some pack-
ing rod parts (26), and certain fluid fittings with
dielectric grease (40), as specified in the text.
•Lightly lubricate o-rings and seals with non-silicone
grease. Order Part No. 111265 Lubricant. Do not
over-lubricate.
•Only use genuine Graco parts. Do not mix or use
parts from other PRO Gun models.
•Air Seal Repair Kit 244781 is available. The kit must
be purchased separately. Kit parts are marked with
an asterisk, for example (6*).
•Fluid Seal Repair Kit 244911 is available. The kit
must be purchased separately. Kit parts are marked
with a double asterisk, for example (5**).
1. Flush the gun, page 16.
2. Relieve the pressure, page 24.
3. Disconnect the gun air and fluid lines.
4. Remove the gun from the worksite. Repair area
must be clean.
WARNING
Electric Shock Hazard
Installing and repairing this equipment
requires access to parts that may cause
electric shock or other serious injury if the
work is not performed properly. Do not
install or service this equipment unless you
are trained and qualified.
WARNING
Pressurized Equipment Hazard
To reduce the risk of injury, follow the Pres-
sure Relief Procedure on page 24 before
checking or servicing any part of the system
and whenever you are instructed to relieve
the pressure.
Repair
26 309292V
Air Cap/Nozzle Replacement
1. Prepare gun for service, page 25.
2. Remove the retaining ring (27) and air cap (9). See
FIG. 11..
3. Point gun up and squeeze trigger while removing
the fluid nozzle (7) assembly with the multi-tool (37).
Fig. 11. Air Cap/Nozzle Replacement
Use non-silicone grease, Part No. 111265, on the small
o-ring (7b). Do not over-lubricate. Do not lubricate the
contact ring (7a).
4. Lightly lubricate the o-ring (7b). Install it and the
contact ring (7a) on the nozzle (7).
Make sure the electrode needle (29) is finger- tight
(page 27).
5. Trigger gun while installing the fluid nozzle (7) with
the multi-tool (37). Tighten until the fluid nozzle
seats in the gun barrel (1/8 to 1/4 turn past
hand-tight).
6. Install the air cap (9) and retaining ring (27). Make
sure the u-cup (27a*) is in place with the lips facing
forward.
7. Test gun resistance, page 18.
CAUTION
Hold the front end of the gun up and trigger the gun
while removing the nozzle to help drain the gun and
prevent any paint or solvent left in the gun from
entering the air passages.
ti1501a
27
9
7
7a
7b
27a*
37
WARNING
Fire, Explosion, and Electric Shock Hazard
The nozzle contact ring (7a) is a conductive
contact ring, not a sealing o-ring. To reduce
the risk of sparking or electric shock, do not
remove the nozzle contact ring (7a) except
to replace it and never operate the gun with-
out the contact ring in place. Do not replace
the contact ring with anything but a genuine
Graco part.
Repair
309292V 27
Electrode Replacement
1. Prepare the gun for service, page 25.
2. Remove the air cap and nozzle, page 26.
3. Unscrew the electrode (29) with the multi-tool (37).
Hold the packing rod end (26h) to prevent it from
turning, FIG. 12.
4. Apply low-strength (purple) Loctite® or equivalent
thread sealant to the electrode and packing rod
threads. Install the electrode finger-tight. Do not
overtighten.
5. Install the fluid nozzle and air cap, page 26.
6. Test gun resistance, page 18.
Fig. 12. Electrode Replacement
CAUTION
To avoid damaging the plastic threads, be very
careful when installing the electrode.
ti1502a
37
Repair
28 309292V
Fluid Packing Removal
1. Prepare the gun for service, page 25.
2. Remove the air cap and fluid nozzle, page 26.
3. Remove the electrode, page 27.
4. Loosen the trigger screws (8) and trigger (30). See
FIG. 13..
5. Remove the packing rod (26), using the multi-tool
(37).
6. Check all parts for wear or damage and replace if
necessary.
Fig. 13. Fluid Packing Removal
CAUTION
Clean all parts in non-conductive solvent compati-
ble with the fluid being used, such as xylol or min-
eral spirits. Use of conductive solvents can cause
the gun to malfunction.
TI1549A
37
30
8
Repair
309292V 29
Packing Rod Repair
You may replace the packing rod as individual parts or
as an assembly. The assembly is pre-adjusted at the
factory for proper air lead and lag. The gun begins emit-
ting air before the fluid is discharged and the fluid stops
before the air flow stops.
To adjust the lead/lag air flow:
1. Remove the spring (4) from the nut (E).
2. Use a hex wrench to hold the end of the packing
rod. Turn the nut (E) out to increase the lead/lag
time for the air flow. The recommended adjustment
is one half turn and not more than one full turn.
3. Apply thread-locking adhesive to fix the nut in the
new position.
Before installing the fluid packing rod into the gun barrel,
make sure the internal surfaces of the barrel are clean.
Remove any residue with a soft brush or cloth. Check
the inside of the barrel for marks from high voltage arc-
ing. If marks are present, replace the barrel.
To assemble the individual parts:
1. Place the packing nut (26e) and seal (26b**) on the
fluid rod (26h). Flats on the packing nut must face
the back of the fluid rod. The seal o-ring must face
away from the packing nut. See FIG. 14..
2. Fill the inner cavity of the spacer (26g**) with dielec-
tric grease (40). Place the spacer on the fluid rod
(26h) in the direction shown. Generously apply
dielectric grease to the outside of the spacer.
3. Place the rod packing (26d**), packing spreader
(26c**), and housing (26f) on the packing rod (26h) .
4. Lightly tighten the packing nut (26e). The packing
nut is properly tightened when there is 3 lb (13.3 N)
of drag force when sliding the packing housing (26f)
assembly along the rod. Tighten or loosen the pack-
ing nut as needed.
5. Install the o-ring (26a**) on the outside of housing
(26f). Lubricate the o-ring with non-silicone grease,
Part No. 111265. Do not over-lubricate.
6. Install the spring (4) against the nut (E) as shown.
7. Install the packing rod assembly (26) into the gun
barrel. Using the multi-tool (37), tighten the assem-
bly until just snug.
8. Install the trigger (30) and screws (8).
9. Install the electrode, page 27.
10. Install the nozzle and air cap, page 26.
11. Test gun resistance, page 18.
Fig. 14. Packing Rod
TI1489A
**26a
**26b
**26c
**26d
26e
26f
**26g
26h
E
4
Repair
30 309292V
Barrel Removal
1. Prepare the gun for service, page 25.
2. Carefully loosen the nut (32 or 50d) from the bracket
fluid fitting (13). Pull the tube (14 or 50a) out of the
fitting. Make sure both ferrules and the nut stay with
the tube.
3. Loosen the three screws (11).
4. Hold the gun handle (17) with one hand and pull the
barrel (16) straight off the handle. See FIG. 15..
Fig. 15. Barrel Removal
Barrel Installation
1. Be sure the gasket (10*) and grounding spring (55)
are in place. Make sure the air holes are aligned
properly. Replace if damaged. See FIG. 16..
2. Place the barrel (16) over the power supply (18) and
onto the gun handle (17).
3. Tighten the three screws (11) oppositely and evenly
(about a half turn past snug).
4. Assemble the fluid tube (14) into the bracket fitting
(13). Ensure that the ferrules are in place. Tighten
the nut (32).
5. Test gun resistance, page 18.
Fig. 16. Barrel Installation
CAUTION
To avoid damaging the power supply (18), pull the
gun barrel straight away from the gun handle. If
necessary, gently move the gun barrel from side to
side to free it from the gun handle.
ti1504a
ti1503a
11
13
32
14
16
17
CAUTION
Do not over-tighten the screws (11).
ti1506a
16
*10
11
18
55
Repair
309292V 31
Power Supply Removal and
Replacement
•Inspect the gun handle power supply cavity for dirt
or moisture. Clean with a clean, dry rag.
•Do not expose gasket (10) to solvents.
1. Prepare gun for service, page 25.
2. Remove the barrel (16), page 30.
3. Grasp the power supply (18) with your hand. With a
gentle side to side motion, free the power sup-
ply/alternator assembly from the gun handle (17),
then carefully pull it straight out. On Smart Models
only, disconnect the flexible circuit (59) from the
socket at the top of the handle (17). See FIG. 17..
4. Disconnect the 3-wire connector (GG) from the
power supply. Slide the alternator up and off the
power supply. Inspect the power supply and alterna-
tor for damage. On Smart Models only, disconnect
the 6-pin flexible circuit (59) from the power supply.
5. Check the power supply resistance, page 19.
Replace if necessary.
Before installing the power supply, make sure the
o-rings (18a*, 19a*), spring (18b), and pads (19e)
are in place.
6. On Smart Models only, connect the 6-pin flexible cir-
cuit (59) to the power supply.
7. Connect the 3-wire connector (GG). Slide the alter-
nator (19) down onto the power supply (18).
8. Lubricate the alternator o-ring (19a*) with non-sili-
cone grease, Part No. 111265. Do not over-lubri-
cate.
9. Lubricate the power supply o-ring (18a*) with dielec-
tric grease (40).
10. Insert the power supply/alternator assembly in the
gun handle (17). Make sure the ground strips make
contact with the handle. On Smart Models only, con-
nect the flexible circuit (59) to the socket at the top
of the handle. Push the 6-pin connector into the
socket to ensure it is properly connected.
11. Install the barrel (16), page 30.
12. Test gun resistance, page 18.
Fig. 17. Power Supply
CAUTION
Be careful when handling the power supply (18) to
avoid damaging it.
ti1505c
19
*18a 18b
10*
19a*
59
GG
18
19e
17
Repair
32 309292V
Turbine Alternator Removal and
Replacement
Replace turbine alternator bearings after 2000 hours of
operation. Order Part No. 223688 Bearing Kit.
1. Prepare gun for service, page 25.
2. Remove the power supply/alternator assembly,
page 31.
3. Disconnect the alternator from the power supply,
page 31.
4. Measure resistance between the two outer termi-
nals of the 3-wire connector (GG); it should be
2.5-3.5 ohms. If outside this range, replace the alter-
nator coil.
5. Follow the bearing replacement procedure in the
bearing kit manual 308034.
6. Install the alternator on the power supply, page 31.
7. Install the power supply/alternator assembly, page
31.
Fluid Tube Removal and
Replacement (PRO Xs4 Guns
Only)
1. Remove the nut (32) from the bracket (13).
2. Loosen the fitting (1) to remove the fluid tube (14)
from the barrel (16).
3. Apply dielectric grease (40) to the threads of the fit-
ting (1), the o-ring (5), and the sleeve (S) of the fluid
tube (14).
4. Slide the fitting (1) onto the fluid tube (14) and
thread the fitting into the barrel (16).
5. With the ferrules (31) seated to the bracket (13),
screw the nut (32) onto the bracket.
Fig. 18. PRO Xs4 Fluid Tube
TI1490A
5114
31
32
S
Repair
309292V 33
Fan Air Adjustment Valve Repair
1. Prepare the gun for service, page 25.
2. Place a wrench on the flats of the valve assembly
(20) and unscrew it from the handle (17).
You may replace the valve as an assembly (go to
step 9) or as individual parts (steps 3-9).
3. Remove the retaining ring (20a). See FIG. 19..
4. Turn the valve stem (20d) counterclockwise until it
comes free from the valve housing (20c).
5. Remove the o-ring (20b).
6. Clean all parts and inspect for wear or damage.
Use non-silicone grease, Part No. 111265. Do not
over-lubricate.
7. When reassembling the fan air valve (20), lightly
lubricate the valve threads and screw the stem (20d)
fully into the housing (20c) until bottomed. Install the
o-ring (20b*), lubricate, and unscrew the valve stem
until the o-ring enters the housing.
8. Reassemble the retaining ring (20a). Unscrew the
valve stem from the housing until it is stopped by the
retaining ring.
9. Screw the valve assembly (20) into the gun handle,
using a wrench on the flats of the housing. Torque to
15-25 in-lb (1.7-2.8 N•m).
Fig. 19. Fan Air Adjustment Valve
TI1487A
20a
20b*
20c
20d
Repair
34 309292V
Fluid Adjustment Valve Repair
1. Prepare the gun for service, page 25.
2. Remove the fluid adjustment valve (25). It can only
be replaced as a complete assembly. See FIG. 20..
3. Screw the valve (25) into the gun handle. Torque to
15-25 in-lb (1.7-2.8 N•m).
Fig. 20. Fluid Adjustment Valve
Air Valve Repair
1. Prepare the gun for service, page 25.
2. Remove the barrel, page 30.
3. Remove the fluid adjustment valve (25) from the
handle (17). Remove the spring (15). See FIG. 21..
4. Remove the air valve (21) with a pliers. Inspect the
rubber sealing surface and replace the air valve if
damaged.
5. Inspect the u-cup (6*). Do not remove the u-cup
unless damaged. If removed, install the new one
with its lips facing into the gun handle (17).
6. Install the air valve (21) and spring (15) into the gun
handle (17).
7. Install the fluid adjustment valve (25). Torque to
15-25 in-lb (1.7-2.8 N•m).
8. Install the barrel, page 30.
Fig. 21. Air Valve
CAUTION
Clean all parts in non-conductive solvent compati-
ble with the fluid being used, such as xylol or min-
eral spirits. Use of conductive solvents can cause
the gun to malfunction.
ti1507a
25
CAUTION
When removing the air valve (21) be careful not to
damage the seat area.The rubber seal is not
removable.
ti1512a
25
15
21
*6
17
Repair
309292V 35
Atomizing Air Restrictor Valve
Removal and Replacement
1. Prepare the gun for service, page 25.
2. Remove the atomizing air restrictor valve (23).
Inspect the o-ring (23c*). Replace if necessary. See
FIG. 22..
3. Install a new atomizing air restrictor valve (23), or
disassemble and replace parts individually. The
valve protrusion must be oriented to clear the air
valve (21) shaft.
If the atomizing air restrictor valve is not desired,
install the supplied plug (47).
4. Torque the valve housing (23a) to 15-20 in-lb
(1.7-2.3 N•m).
Fig. 22. Atomizing Air Restrictor Valve
ES ON/OFF Valve Repair
1. Prepare the gun for service, page 25.
2. Loosen the screw (48). Remove the valve.
3. Lubricate the o-rings (22a* and 22b*) with non-sili-
cone grease, Part No. 111265. Do not over-lubri-
cate.
4. Clean and inspect parts for damage. Replace if nec-
essary.
The protrusion on the retainer plate (22d) must point
upward.
5. Reinstall the valve. Torque the screw (48) to 15-25
in-lb (1.7-2.8 N•m).
Fig. 23. ES ON/OFF Valve
ti1508a
23b
23a
23d
47
23c*
CAUTION
Do not over-lubricate parts. Excessive lubricant on
the o-rings can be pushed into the gun air passage
and blemish the finish on the workpiece.
TI1488A
22a*
22b*
22c
22d
22e
22f 22g
48
Parts
36 309292V
Parts
Part No. 244400 60 kV Electrostatic Gun, (items 1-48, 55)
Part No. 244575 60 kV Electrostatic Gun, (items 4-30, 35-55)
Part No. 244401 85 kV Electrostatic Gun, (items 1-48, 55)
27
9
7
26
16
11
18
19
*10
17
28
20
22
25
15
21***
23b
35
13
24
38
8
*6
ti1266a
I O
ES
7a
7b
11
*18a
18b
23a
23c*
23d
24a*
27a*
29 30
37
36 39
47
4
See page 37 for detail views of the fluid tube assemblies, alternator
(19), fan adjustment valve (20), ES ON/OFF valve (22), and packing
rod (26).
25 (Ref)
19a*
19e
55
ti1480b
Parts
309292V 37
ti1601a
Ref. No. 26: Packing Rod
26a**
26b**
26c**
26d**
26e
26f
26g**
26h
TI1488A
ti1492a
TI491A
TI1490A
TI1487A
TI1481a
31**
32
14
1
5**
22a*
22b*
22c
22d
22e 22f
22g
20a
20b*
20c
20d
19a*
19b
19b
19c
50a
50c
50b50d
50e
50f
49
49a
49b
50d
50b
50c
5
5**
114
**3132
Ref. No. 22: ES ON/OFF Valve
Ref. No. 20: Fan Adjustment ValveRef. No. 19: Alternator
Fluid Tube: Model 244400 Fluid Tube: Model 244575 Fluid Tube: Model 244401
48
19d
19e
32
31
Parts
38 309292V
Part No. 244400 60 kV Electrostatic Gun, (items 1-48, 55)
Part No. 244575 60 kV Electrostatic Gun, (items 4-30, 35-55)
Part No. 244401 85 kV Electrostatic Gun, (items 1-48, 55)
Ref.
No. Part No. Description Qty
1 110078 FITTING, tube, fluid; used on 244400 1
198587 FITTING, tube, fluid; used on 244401 1
4 185111 SPRING, compression 1
5** 185120 SPACER, fluid; nylon; used on
244400 and 244575
1
102982 O-RING; used on 244401 1
6* 188749 PACKING, u-cup, air valve;
UHMWPE
1
7 197266 NOZZLE; 1.5 mm orifice; includes 7a
and 7b
1
7a 111261 . O-RING, conductive 1
7b 111507 . O-RING; fluoroelastomer 1
8 197369 SCREW, trigger 2
9 24A376 AIR CAP 1
10* 197517 GASKET, barrel 1
11 197518 SCREW; socket-hd; 10-24 x 3/4 in.
(19 mm)
3
13 15M678 BRACKET, inlet, fluid; used on
244400 and 244401
1
15M679 BRACKET, inlet, fluid; used on
244575
1
14 197588 TUBE, fluid; used on 244400 1
244574 TUBE, fluid; used on 244401 1
15 185116 SPRING, compression 1
16 244395 BARREL, gun; used on 244400 and
244575
1
244394 BARREL, gun; used on 244401 1
17 245290 HANDLE, gun; (includes item 28)
used on 244400
1
289277 HANDLE, gun; (includes item 28)
used on 244575
245285 HANDLE, gun; (includes item 28)
used on 244401
1
18 244540 POWER SUPPLY, 60 kV; used on
244400 and 244575; includes
18a-18d
1
244541 POWER SUPPLY, 85 kV; used on
244401; includes 18a-18b
1
18a* 103337 . O-RING; fluoroelastomer 1
18b 197624 . SPRING, compression 1
19 244555 TURBINE, alternator; includes
19a-19e
1
19a* 110073 . O-RING; fluoroelastomer 1
19b 223688 . BEARING KIT; includes front and
rear bearings and fan
1
19c 244577 . COIL 1
19d 111745 . RING, retaining 1
19e 198821 . PAD, pressure 2
20 244556 VALVE, adjustment, fan; includes
20a-20d
1
20a 101021 . RING, retaining 1
20b* 106560 . O-RING; fluorocarbon 1
20c 197566 . HOUSING, fan valve 1
20d 197567 . STEM, fan valve 1
21*** 244557 VALVE, air; 1
22 244558 VALVE, electrostatics, ON/OFF;
includes 22a-22g
1
22a* 111516 . O-RING; CV75 1
22b* 113137 . O-RING; fluoroelastomer 1
22c 198403 . SHAFT, valve 1
22d 198404 . PLATE, retaining 1
22e 198453 . WASHER 1
22f 198464 . PIN 1
22g 276753 . KNOB 1
Ref.
No. Part No. Description Qty
Parts
309292V 39
* Included in Air Seal Repair Kit 244781.
** Included in Fluid Seal Repair Kit 244911.
*** Rubber seal is not removable.
**** Optional replacement Electrode Needle 277007 is
available for abrasive materials.
▲ Replacement Warning labels, signs, tags, and cards
are available at no cost.
23 244559 VALVE, air, atomizing; includes
23a-23d
1
23a 197594 . HOUSING, valve 1
23b 197591 . SHAFT 1
23c* 111504 . O-RING; fluoroelastomer 2
23d 101021 . RING, retaining 1
24 249323 VALVE, exhaust; includes 24a 1
24a* 112085 . O-RING; fluorocarbon 1
25 244593 VALVE, adjustment, fluid 1
26 244597 ROD, packing; used on 244400 and
244575; includes 26a-26h
1
244521 ROD, packing; used on 244401;
includes 26a-26h
1
26a** 111316 . O-RING; fluoroelastomer 1
26b** 116905 . SEAL 1
26c** 178409 . SPREADER, packing; UHMWPE 1
26d** 178763 . PACKING, rod; acetal 1
26e 197641 . NUT, packing 1
26f 185495 . HOUSING, packing 1
26g** 186069 . SPACER, packing; acetal 1
26h 244695 . ROD, packing; used on 244400
and 244575
1
244696 . ROD, packing; used on 244401 1
27 244927 RING, retaining; includes 27a 1
27a* 198307 . PACKING, u-cup 1
28 276695 HOOK 1
29**** 276697 NEEDLE, electrode 1
277007 NEEDLE, electrode; used on HC
guns - models 244575 and 244576
1
30 276698 TRIGGER 1
31** 110077 FERRULE, tube, fluid; used on
244400 and 244401
1
32 110079 NUT, tube, fluid; used on 244400 and
244401
1
35 244834 SWIVEL, air; 1/4 npsm(m) ; left-hand
threads
1
Ref.
No. Part No. Description Qty
36 107460 WRENCH, ball end; 4 mm 1
37 276741 MULTI-TOOL 1
38 185103 TUBE, exhaust 1
39 110231 CLAMP 1
40 116553 GREASE, dielectric, tube (not
shown)
1
41 244915 COVER, gun; box of 10 (not shown) 1
42▲179791 TAG, warning (not shown); replace-
ment available at no cost
1
43▲180060 SIGN, warning (not shown); replace-
ment available at no cost
1
47 197967 PLUG 1
48 198058 SCREW, cap, socket hd 1
49 245211 FITTING, fluid; used on 244575;
includes 49a-49b
1
49a 116768 . O-RING 1
49b 157277 . O-RING 1
50 244918 TUBE, fluid; used on 244575;
includes 50a-50f
1
50a 198302 . TUBE, fluid, coiled 1
50b 111286 . FERRULE, front 2
50c 111285 . FERRULE, back 2
50d 112644 . NUT 2
50e 198270 . CASE, tube 1
50f 198271 . CAP, end 1
55 197624 SPRING, grounding 1
56 24A431 KIT, wide pattern (not shown) 1
Ref.
No. Part No. Description Qty
Parts
40 309292V
Part Nos. 244579 and 24A511 60 kV Electrostatic Gun, items 1-48, 51-59)
Part No. 244576 60 kV Electrostatic Gun, (items 1-30, 35-59)
Part No. 244580 85 kV Electrostatic Gun, (items 1-48, 51-59)
ti1253a
100%
KV
μα
0
HI
LO ES
I O
I O
ES
27
9
7
26
16
11
18
19 17
28
20
25
15
21***
23b
35
13
24
38
8
7a
7b
11
*18a
18b
23a
23c*
23d 24a*
27a*
29 30
37
36 39
47
4
See page 41 for detail views of the fluid tube assemblies, alterna-
tor (19), fan adjustment valve (20), ES ON/OFF valve (22), and
packing rod (26).
22 51
5253 54
53 (Ref)
51 (Ref)
25 (Ref)
59 19a*
19e
*10 *6
55
Parts
309292V 41
ti1601a
Ref. No. 26: Packing Rod
ti1492a
TI491A
TI1490A
31**
32
14
1
5**
50a
50c
50b50d
50e
50f
49
49a
49b
50d
50b
50c
5
5**
114
**3132
Fluid Tube: Model 244579 Fluid Tube: Model 244576 Fluid Tube: Model 244580
TI1487A
20a
20b*
20c
20d
Ref. No. 20: Fan Adjustment Valve
TI1481a
19a*
19b
19b
19c
Ref. No. 19: Alternator
19d
19e
TI1488A
22a*
22b*
22c
22d
22e 22f
22g
Ref. No. 22: ES ON/OFF Valve
48 26a**
26b**
26c**
26d**
26e
26f
26g**
26h
31
32
Parts
42 309292V
Part No. 244579 and 24A511 60 kV Electrostatic Gun, (items 1-48, 51-59)
Part No. 244576 60 kV Electrostatic Gun, (items 1-30, 35-59)
Part No. 244580 85 kV Electrostatic Gun, (items 1-48, 51-59)
Ref.
No. Part No. Description Qty
1 110078 FITTING, tube, fluid; used on 244579 1
198587 FITTING, tube, fluid; used on 244580 1
4 185111 SPRING, compression 1
5** 185120 SPACER, fluid; nylon; used on
244579 and 244576
1
102982 O-RING; used on 244580 1
6* 188749 PACKING, u-cup, air valve; UHMWPE 1
7 197266 NOZZLE; 1.5 mm orifice; used on
244579, includes 7a and 7b
1
197265 NOZZLE; 1.2 mm orifice; used on
24A511, includes 7a and 7b
1
7a 111261 . O-RING, conductive 1
7b 111507 . O-RING; fluoroelastomer 1
8 197369 SCREW, trigger 2
9 24A376 AIR CAP 1
10* 197517 GASKET, barrel 1
11 197518 SCREW; socket-hd; 10-24 x 3/4 in.
(19 mm)
3
13 15M678 BRACKET, inlet, fluid; used on
244579 and 244580
1
15M679 BRACKET, inlet, fluid; used on
244576
1
14 197588 TUBE, fluid; used on 244579 1
244574 TUBE, fluid; used on 244580 1
15 185116 SPRING, compression 1
16 244395 BARREL, gun; used on 244579 and
244576
1
244394 BARREL, gun; used on 244580 1
17 245291 HANDLE, gun; (includes item 28)
used on 244579
1
289278 HANDLE, gun; (includes item 28)
used on 244576
245287 HANDLE, gun; (includes item 28)
used on 244580
1
18 244540 POWER SUPPLY, 60 kV; used on
244579 and 244576; includes
18a-18d
1
244541 POWER SUPPLY, 85 kV; used on
244580; includes 18a-18b
1
18a* 103337 . O-RING; fluoroelastomer 1
18b 197624 . SPRING, compression 1
19 244555 TURBINE, alternator; includes
19a-19e
1
19a* 110073 . O-RING; fluoroelastomer 1
19b 223688 . BEARING KIT; includes front and
rear bearings and fan
1
19c 244577 . COIL 1
19d 111745 . RING, retaining 1
19e 198821 . PAD, pressure 2
20 244556 VALVE, adjustment, fan; includes
20a-20d
1
20a 101021 . RING, retaining 1
20b* 106560 . O-RING; fluorocarbon 1
20c 197566 . HOUSING, fan valve 1
20d 197567 . STEM, fan valve 1
21*** 244557 VALVE, air; 1
22 244558 VALVE, electrostatics, ON/OFF;
includes 22a-22g
1
22a* 111516 . O-RING; CV75 1
22b* 113137 . O-RING; fluoroelastomer 1
22c 198403 . SHAFT, valve 1
22d 198404 . PLATE, retaining 1
22e 198453 . WASHER 1
22f 198464 . PIN 1
22g 276753 . KNOB 1
23 244559 VALVE, air, atomizing; includes
23a-23d
1
23a 197594 . HOUSING, valve 1
23b 197591 . SHAFT 1
23c* 111504 . O-RING; fluoroelastomer 2
23d 101021 . RING, retaining 1
24 249323 VALVE, exhaust; includes 24a 1
24a* 112085 . O-RING; fluorocarbon 1
25 244593 VALVE, adjustment, fluid 1
26 244597 ROD, packing; used on 244579 and
244576; includes 26a-26h
1
244521 ROD, packing; used on 244580;
includes 26a-26h
1
26a** 111316 . O-RING; fluoroelastomer 1
26b** 116905 . SEAL 1
26c** 178409 . SPREADER, packing; UHMWPE 1
Ref.
No. Part No. Description Qty
Parts
309292V 43
* Included in Air Seal Repair Kit 244781.
** Included in Fluid Seal Repair Kit 244911.
*** Rubber seal is not removable.
**** Optional replacement Electrode Needle 277007 is
available for abrasive materials.
▲ Replacement Warning labels, signs, tags, and cards
are available at no cost.
26d** 178763 . PACKING, rod; acetal 1
26e 197641 . NUT, packing 1
26f 185495 . HOUSING, packing 1
26g** 186069 . SPACER, packing; acetal 1
26h 244695 . ROD, packing; used on 244579 and
244576
1
244696 . ROD, packing; used on 244580 1
27 244927 RING, retaining, air cap; includes item
27a
1
27a* 198307 . PACKING, u-cup 1
28 276695 HOOK 1
29**** 276697 NEEDLE, electrode 1
277007 NEEDLE, electrode; used on HC
guns - models 244575 and 244576
1
30 276698 TRIGGER 1
31** 110077 FERRULE, tube, fluid; used on
244579 and 244580
1
32 110079 NUT, tube, fluid; used on 244579 and
244580
1
35 244834 SWIVEL, air; 1/4 npsm(m) ; left-hand
threads
1
36 107460 WRENCH, ball end; 4 mm 1
37 276741 MULTI-TOOL 1
38 185103 TUBE, exhaust 1
39 110231 CLAMP 1
40 116553 GREASE, dielectric, tube (not shown) 1
41 244915 COVER, gun; box of 10 (not shown) 1
42▲179791 TAG, warning (not shown); replace-
ment available at no cost
1
43▲180060 SIGN, warning (not shown); replace-
ment available at no cost
1
47 197967 PLUG 1
48 198058 SCREW, cap, socket hd 1
Ref.
No. Part No. Description Qty
49 245211 FITTING, fluid; used on 244575;
includes 49a-49b
1
49a 116768 . O-RING 1
49b 157277 . O-RING 1
50 244918 TUBE, fluid; used on 244576;
includes 50a-50f
1
50a 198302 . TUBE, fluid, coiled 1
50b 111286 . FERRULE, front 2
50c 111285 . FERRULE, back 2
50d 112644 . NUT 2
50e 198270 . CASE, tube 1
50f 198271 . CAP, end 1
51 244627 SWITCH, ES HI/LO 1
52 111450 O-RING 1
53 276734 PLUG, LO voltage adjustment 1
54 197910 SCREW, pivot 1
55 197624 SPRING, grounding 1
59 245265 CIRCUIT, flexible 1
60 24A431 KIT, wide pattern (not shown) 1
Ref.
No. Part No. Description Qty
Accessories
44 309292V
Accessories
Air Line Accessories
AirFlex™ Flexible Grounded Air Hose
100 psi (7 bar, 0.7 MPa) Maximum Working Pressure
0.315 in. (8 mm) ID; 1/4 npsm(f) x 1/4 npsm(f) left-hand
thread
244963 6 ft (1.8 m)
244964 15 ft (4.6 m)
244965 25 ft (7.6 m)
244966 36 ft (11 m)
244967 50 ft (15 m)
244968 75 ft (23 m)
244969 100 ft (30.5 m)
Standard Grounded Air Hose
100 psi (7 bar, 0.7 MPa) Maximum Working Pressure
0.315 in. (8 mm) ID; 1/4 npsm(f) x 1/4 npsm(f) left-hand
thread
223068 6 ft (1.8 m)
223069 15 ft (4.6 m)
223070 25 ft (7.6 m)
223071 36 ft (11 m)
223072 50 ft (15 m)
223073 75 ft (23 m)
223074 100 ft (30.5 m)
Bleed-Type Master Air Valve
300 psi (21 bar, 2.1 MPa) Maximum Working Pressure
Relieves air trapped in the air line between this valve
and the pump air motor when closed.
107141 3/4 npt
Air Line Shutoff Valve
150 psi (10 bar, 1.0 MPa) Maximum Working Pressure
For turning air to gun on or off.
224754 1/4 npsm(m) x 1/4 npsm(f) left-hand thread.
Air Line Quick Disconnect
112534 Swiveling quick disconnect replaces stan-
dard air inlet swivel.
Air Hose Adapter Nipple
185493 Use to connect multiple air hoses. 1/4 npt x
1/4 npsm left-hand thread.
Non-Swivel Air Inlet Fitting
185105 Replaces standard swivel. Left-hand thread.
Extended Air Inlet Fitting
189191 Replaces standard swivel to provide
extended handle grip area. Left-hand
thread.
Fluid Line Accessories
Fluid Hose
225 psi (14 bar, 1.4 MPa) Maximum Working Pressure
FM Approved; nylon; 3/8 npsm(fbe)
215637 1/4 in. (6 mm) ID x 25 ft (7.6 m)
215638 1/4 in. (6 mm) ID x 50 ft (15.2 m)
Fluid Shutoff/Drain Valve
500 psi (35 bar, 3.5 MPa) Maximum Working Pressure
For turning fluid on or off to the gun and for relieving fluid
line pressure at the pump.
208630 1/2 npt(m) x 3/8 npt(f); carbon steel and
PTFE; for non-corrosive fluids
Fluid Swivel
5800 psi (405 bar, 40 MPa) Maximum Working Pressure
115898 1/4 npsm(m) x 1/4 npsm(f)
Accessories
309292V 45
Gun Accessories
Gun Repair Kits
244781 Air Seal Repair Kit
244911 Fluid Seal Repair Kit
Round Pattern Kits
Consists of fluid tip, diffuser and air cap.
245217 4-6 in. (102-152 mm) diameter
245219 8-10 in. (203-254 mm) diameter
Adjustable Round Pattern Kit
277851 Slow velocity, bell shaped spray pattern for
excellent transfer efficiency. Pattern is
adjustable from 6-12 in.
Push/Pull Fan Air Valve
244912 For quick change of fan size.
ES Always On Kit
244913 Replaces inlet fitting with ball valve to shut
off air during flushing. Converts ES ON/OFF
valve to always ON condition.
Handle Grips
245263 Medium Grip
245264 Large Grip
Gun Washer Kit
245270 Use to convert Graco gun washers so they
can clean PRO Xs3 and PRO Xs4 air spray
guns.
Pressure Cups
Includes air regulators for gun atomization air and sup-
ply air to pressure cup.
244731 1 Quart (0.95 Liter)
244732 2 Quart (1.90 Liter)
Gun Valve Lubricant
111265 4 oz (113 g) tube of sanitary (non-silicone)
lubricant for fluid seals and wear areas.
Alternator Bearing Kit
223688 To repair the turbine alternator.
Cleaning Brush
105749 For cleaning air cap and fluid nozzle.
Abrasive Material Electrode Needle
277007 Optional replacement Electrode Needle is
available for abrasive materials.
Miscellaneous Accessories
Ground Wire and Clamp
222011 For grounding pump and other components
and equipment in the spray area.
12 gauge, 25 ft (7.6 m).
Megohmmeter
241079 500 Volt output; 0.01-2000 megohms.
Not for use in hazardous areas.
Paint Resistance Meter
722886 Use with 722860 Paint Probe to measure
resistance of paint.
Not for use in hazardous areas.
Paint Probe
722860 Use with 722886 Paint Resistance Meter to
measure resistance of paint.
Not for use in hazardous areas.
Safety Warning Signs
180060 English Warning Sign. FM Approved. Avail-
able at no charge from Graco.
Instruction Signs
198309 English Setup Instructions.
198319 English Daily Care Instructions.
Electrostatic Conductive Gloves (box of 12)
117823 Small
117824 Medium
117825 Large
Technical Data
46 309292V
Technical Data
Loctite® is a registered trademark of the Loctite Corporation.
Category Data
Maximum Working Fluid Pressure 100 psi (0.7 MPa, 7 bar)
Maximum Working Air Pressure 100 psi (0.7 MPa, 7 bar)
Minimum Air Pressure at Gun Inlet 40 psi (0.28 MPa, 2.8 bar)
Maximum Fluid Operating Temperature 120°F (48°C)
Paint Resistivity Range 3 megohm/cm to infinity
Short Circuit Current Output 125 microamperes
Voltage Output PRO Xs3 (244400, 244575): 60 kV
PRO Xs3 (244579, 244576): 30-60 kV
PRO Xs4 (244401): 85 kV
PRO Xs4 (244580): 40-85 kV
Sound Power (measured per ISO Standard 9216) at 40 psi (0.28 MPa, 2.8 bar): 90.4 dB(A)
at 100 psi (0.7 MPa, 7 bar): 105.4 dB(A)
Sound Pressure (measured 1 m from gun) at 40 psi (0.28 MPa, 2.8 bar): 87 dB(A)
at 100 psi (0.7 MPa, 7 bar): 99 dB(A)
Air inlet fitting, left-hand thread 1/4 npsm(m)
Fluid inlet fitting 3/8 npsm(m)
Gun Weight PRO Xs3: 25.1 oz (712 g)
PRO Xs4: 27.8 oz (788 g)
Gun Length PRO Xs3: 9.7 in. (24.6 cm)
PRO Xs4: 11.1 in. (28.2 cm)
Wetted Parts Stainless Steel; Nylon, Acetal, Ultra-High Molecular
Weight Polyethylene, Fluoroelastomer, PEEK, Tungsten
Wire, Polyethylene
Technical Data
309292V 47
All written and visual data contained in this document reflects the latest product information available at the time of publication.
Graco reserves the right to make changes at any time without notice.
Original instructions. This manual contains English. MM 309292
Graco Headquarters: Minneapolis
International Offices: Belgium, China, Japan, Korea
GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS, MN 55440-1441 • USA
Copyright 2001, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.
www.graco.com
Revised October 2013
Graco Standard Warranty
Graco warrants all equipment manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of
sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period
of twelve months or two thousand hours of operation from the date of sale, repair or replace any part of the equipment determined by Graco to be
defective. However, any deficiency in the barrel, handle, trigger, hook, internal power supply, and alternator (excluding turbine bearings) will be
repaired or replaced for thirty-six months or six thousand hours of operation from the date of sale. This warranty applies only when the equipment
is installed, operated and maintained in accordance with Graco's written recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty
installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of
non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with
structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or
maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of
the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned
to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will
be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED
TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Graco's sole obligation and buyer's sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy
(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or
consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.
Graco makes no warranty, and disclaims all implied warranties of merchantability and fitness for a particular purpose in connection with
accessories, equipment, materials or components sold but not manufactured by Graco. These items sold, but not manufactured by Graco (such as
electric motors, switches, hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable
assistance in making any claim for breach of these warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or
the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the
negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into,
given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la
rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés à la suite
de ou en rapport, directement ou indirectement, avec les procedures concernées.
Graco Information
For the latest information about Graco products, visit www.graco.com. For patent information, see
www.graco.com/patents.
TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor.
Phone: 612-623-6921 or Toll Free: 1-800-328-0211 Fax: 612-378-3505

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