SKC Preloaded Disposable Parallel Particle Impactors (PPI) Cat. Nos. 225 3841, 3851, 3861, 3862, And 3871 Operat 38056
User Manual: 38056
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Operating Instructions 863 Valley View Road, Eighty Four, PA 15330 USA Tel: 724-941-9701 • www.skcinc.com SKC Preloaded Disposable Parallel Particle Impactors (PPI) The patented† impaction-based SKC Disposable Parallel Particle Impactor (PPI) Samplers are designed to match precisely the collection efficiency curves for respirable and thoracic dust specified by ISO 7708/CEN and adopted by ACGIH, CEN, and other occupational hygiene organizations. The performance of the respirable PPI samplers also meets the ISO 7708/CEN criteria included in the OSHA final silica rule. The thoracic model meets the requirements of NIOSH Method 5524 for metalworking fluids and compounds with ACGIH® thoracic TLV®s. Disposable PPI Samplers offer the convenience of single use to eliminate sampler assembly and cleaning; small size for worker comfort, even under helmets or other PPE; and a choice of flow rates for maximum flexibility in pump options, sample duration, and contaminant concentration. These instructions are for PPI models pre-assembled with filter, support, and impaction substrates. Note: PPIs 225-3841, 225-3851, and 225-3871 are preloaded with a 5.0-μm PVC filter for chemical analysis. For gravimetric analysis, contact your laboratory to pre and postweigh the filter. † U.S. Patent No. 7,073,402 Performance Profile Sampling Rate: 2 L/min respirable or thoracic, 4 or 8 L/min respirable Sample Pump: • Universal XR or AirChek® Series for 2 and 4 L/min • Leland Legacy for 8 L/min Sample Time: Dependent on method used. Note: SKC tests indicate that a particulate mass of up to 6.8 mg on the four impaction substrates would not affect PPI performance. This amount is equivalent to sampling for 6 hours in environments where respirable mass concentration is 4.76 mg/m3. However, labs have reported to SKC that they prefer no more than 2 mg on the filter for analytical reasons. Therefore, SKC recommends that you work with your lab to determine optimum sample times for your unique sampling conditions. Sample Media: Respirable models: 37-mm, 5.0-μm PVC filter (not preweighed) and cellulose support pad Thoracic model: 37-mm, 0.8-μm MCE filter (not preweighed) and cellulose support pad or 37-mm Quartz filter (not preweighed) and cellulose support pad Impaction Four 3/8-in diameter pre-oiled porous plastic discs Substrate: (assembled in all Disposable PPIs) Analysis: Chemical Body Material: Conductive ABS plastic Dimensions: Height: 4.25 in (10.8 cm) - clip to exhaust Diameter: 1.8 in (4.6 cm) Depth: 1.2 in (3 cm) Weight: 1.1 oz (31.2 gm) Shelf-life: 18 mos from date of manufacture Principle of Operation SKC Disposable PPI Samplers are impaction-based filter samplers that perform precise size-selection for either thoracic or respirable dust, depending on the model. PPI Samplers contain four small impactors in the inlet section of the device. Each impactor features a unique 50% cut-point to target a specific one-quarter segment of the ISO/CEN curve resulting in a precise fit along the entire curve. A sample pump operating at 2, 4, or 8 L/ min (2 L/min only for thoracic) pulls air through the inlet nozzle of each impactor in the inlet plate. Particles larger than each impactor’s 50% cut-point are scrubbed and retained by impaction onto the porous oiled impaction substrate contained in each impactor. Smaller particles continue to the standard 37-mm collection filter for analysis. Dust enters here Inlet plate (contains 4 impactors with unique cut-points preloaded with 4 impaction substrates and sonically welded) Standard 37-mm collection filter (assembled) Protective end cap 37-mm support pad (assembled) Exhaust to pump Base plate Collar clip PPI Performance Collection efficiency of the 2, 4, and 8 L/min respirable PPI Samplers compared to the ISO respirable curve Collection efficiency of the 2 L/min thoracic PPI Sampler compared to the ISO thoracic convention 2 Sampler Preparation SKC Preloaded Disposable PPIs are supplied assembled and ready to use. Note: Preloaded filters are not preweighed. PPIs 225-3841, 225-3851, and 225-3871 are preloaded with a 5.0-μm PVC filter for chemical analysis. For gravimetric analysis, contact your laboratory to pre and postweigh the filter. 1. Remove shrink wrap. 2. Write sample ID on sampling label. Adhere sampling label to bottom of base plate. 2 3. Remove protective cap from exhaust. Calibration and Sampling As the particle load on the filter increases during sampling, the pressure drop will also increase. Therefore, use a compensating sample pump such as the AirChek Series or Leland Legacy depending on flow rate requirements. Calibration Calibrate the pump flow rate with a representative Preloaded Disposable PPI sampler. See pump and calibrator operating instructions. 1. Ensure the pump has run for 5 minutes before calibrating. 2. Ensure representative impactor is loaded with a support and collection filter and that it is fully assembled. See Sampler Preparation above. 3. Align the bottom of the calibration adapter with the inlet plate of an assembled, loaded representative Disposable PPI and press down firmly until the calibration adapter’s O-ring is engaged and creates an even seal. 4. Use flexible tubing to connect the exhaust of the Disposable PPI to the inlet of a sample pump. 5. Use flexible tubing to connect the inlet of the calibration adapter to the suction port (outlet) of a calibrator. 3 6. Calibrate to 2 L/min for the 2 L/min respirable and thoracic model PPIs, 4 L/min for the 4 L/min respirable model, or 8 L/min for the 8 L/min respirable model. Follow the calibration instructions in the pump and calibrator operating instructions. 7. When calibration is completed, disconnect the tubing from the calibrator and calibration adapter. 8. Grasp the Disposable PPI with one hand and the calibration adapter with the other hand. Firmly pull/twist to remove the calibration adapter from the Disposable PPI inlet plate. 9. Replace the representative Disposable PPI used to set the flow with a new loaded Disposable PPI for sample collection. Flexible tubing Caution: Using excessive pressure to seal the calibration adapter to the Disposable PPI may make the calibration adapter difficult to remove. Calibration adapter Sample pump Flexible tubing Disposable PPI Calibrator 4 Sampling SKC tests indicate that a particulate mass of up to 6.8 mg on the four impaction substrates would not affect PPI performance. This amount is equivalent to sampling for 6 hours in environments where respirable mass concentration is 4.76 mg/m3. However, labs have reported to SKC that they prefer no more than 2 mg on the filter for analytical reasons. Therefore, SKC recommends that you work with your lab to determine optimum sample times for your unique sampling conditions. 1. As per good industrial hygiene practice, replace representative sampler used for calibration with a new, unused preloaded sampler. 2. Record sample start time on label. 3. Clip Disposable PPI onto a worker’s collar or lapel in the breathing zone or in the area to be sampled. 4. Clip sample pump at the worker’s waist or close to the Disposable PPI. 5. Use flexible tubing to attach the Disposable PPI exhaust to the inlet of the sample pump. 6. Turn on pump and record pertinent sample data. 7. After the desired sample time has elapsed, turn off the pump and unclip sampler from sampling location. 8. Apply Post-use label to inlet plate to seal the sampler. 9. Record sample stop time on label on the bottom of sampler. 8 10. Disconnect sampler from pump and reinstall protective end cap to the exhaust. 10 11. Reinstate calibration train with representative Disposable PPI and verify flow rate. See Calibration. 5 3 -6 Sample Transport and Analysis Package and transport samples and blanks to an accredited laboratory for gravimetric or chemical analysis. References Trakumas, S., Hall, P., Personal Respirable Sampler Containing Four Impactors Arranged in Parallel, Abstracts of 23rd Annual AAAR Conference, Atlanta, GA, 2004, p. 78 Trakumas, S., Salter, E., “Parallel Particle Impactor - Novel Size-selective Particle Sampler for Accurate Fractioning of Inhalable Particles,” Journal of Physics: Conference Series 151 (2009), 16 pp., 012060, www.skcinc.com/instructions/Parallel Particle Impactor Paper.pdf Reference 2 is an author-created, non-copyrighted version of an article accepted for publication in the Journal of Physics; Conference Series 151. IOP Publishing Ltd. is not responsible for any errors or omissions in this version of the manuscript or any version derived from it. The definitive publisher authenticated version is available online. Go to http://dx.doi.org, enter doi: 10.1088/1742-6596/151/1/012060. Trakumas, S., “High-flow Personal Respirator Dust Sampler for Increased Sensitivity,” Poster 261, AIHce 2010, Denver, CO Trakumas, S., “High-flow Personal Sampler to Monitor Exposure to Respirable Crystalline Silica at New Lower TLV,” IOHA 2010 8th Conference Book of Abstracts, Rome, p. 59 Trakumas, S., Salter, E., “High-Flow Personal Sampler to Monitor Exposure to Respirable Crystalline Silica at New Lower TLV” PowerPoint Presentation OSHA Final Rule on Respirable Crystalline Silica, www.osha.gov/silica/ ISO 7708:1995 (2008), Air Quality — Particle Size Fraction Definitions for Health-related Sampling, www.iso.org, search on 7708 Stacey, P., Thorpe, A., and Echt, A., “Performance of High Flow Rate Personal Respirable Samplers When Challenged with Mineral Aerosols of Different Particle Size Distributions,” Ann. Occup. Hyg., 60, 2016, pp. 479-492, http://annhyg.oxfordjournals.org/content/60/4/479.full.pdf Görner, P., Simon, X., Boivin, A., Bau, S., “Sampling Efficiency and Performance of Selected Thoracic Aerosol Samplers,” Annals of Work Exposure and Health, 2017, Vol. 61, No. 7, 784-796 6 Ordering Information Preloaded Disposable Plastic PPI Samplers, select the PPI for the desired convention. Designed for one-time use Preloaded Disposable PPI Samplers contain four porous plastic disc impaction substrates, one 37-mm collection filter, and one 37-mm cellulose support Respirable PPI (red), 8 L/min, plastic, 5.0-μm PVC filter** Respirable PPI (orange), 4 L/min, plastic, 5.0-μm PVC filter** Respirable PPI (gold), 2 L/min, plastic, 5.0-μm PVC filter** Thoracic PPI (blue), 2 L/min, plastic, 0.8-μm MCE filter Thoracic PPI (blue), 2 L/min, plastic, Quartz filter Accessory Calibration Adapter for Disposable PPI Cat. No. 225-3841 225-3871 225-3851 225-3861 225-3862 225-389 ** PPIs 225-3841, 225-3871, and 225-3851 are preloaded with 5.0-μm PVC filter for chemical analysis. For gravimetric analysis, contact your laboratory to pre and postweigh PVC filter. For user-loaded disposable PPI for gravimetric determinations or reusable aluminum PPI Samplers, visit www.skcinc.com/prod/225-380.asp. SKC Limited Warranty and Return Policy SKC products are subject to the SKC Limited Warranty and Return Policy, which provides SKC’s sole liability and the buyer’s exclusive remedy. To view the complete SKC Limited Warranty and Return Policy, go to http://www.skcinc.com/warranty.asp. 7 www.skcinc.com Form 38056 Rev 1708 8
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File Type : PDF File Type Extension : pdf MIME Type : application/pdf PDF Version : 1.6 Linearized : Yes Encryption : Standard V4.4 (128-bit) User Access : Print, Copy, Extract, Print high-res Author : SKC Inc. Create Date : 2017:08:31 16:20:24-04:00 Keywords : SKC Preloaded Disposable Parallel Particle Impactors (PPI) Cat. Nos. 225-3841, 225-3851, 225-3861, 225-3862, and 225-3871 Operating Instruction Form 38056 PDF Document Modify Date : 2017:09:01 15:24:26-04:00 XMP Toolkit : Adobe XMP Core 5.2-c001 63.139439, 2010/09/27-13:37:26 Format : application/pdf Creator : SKC Inc. Title : SKC Preloaded Disposable Parallel Particle Impactors (PPI) Cat. Nos. 225-3841, 225-3851, 225-3861, 225-3862, and 225-3871 Operating Instruction Form 38056 PDF Document Description : SKC Preloaded Disposable Parallel Particle Impactors (PPI) Cat. Nos. 225-3841, 225-3851, 225-3861, 225-3862, and 225-3871 Operating Instruction Form 38056 PDF Document Subject : SKC Preloaded Disposable Parallel Particle Impactors (PPI) Cat. Nos. 225-3841, 225-3851, 225-3861, 225-3862, and 225-3871 Operating Instruction Form 38056 PDF Document Creator Tool : PScript5.dll Version 5.2.2 Metadata Date : 2017:09:01 15:24:26-04:00 Producer : Acrobat Distiller 10.1.16 (Windows) Document ID : uuid:0f7b41f1-38d9-4f54-90f5-5ed68cea2011 Instance ID : uuid:5152b4cb-b86a-4ef1-8e51-7de2170b4980 Page Count : 8EXIF Metadata provided by EXIF.tools