ServMan_Cover_A 49D14_A Basic_Service_Manual_EN 49D14 A Basic Service Manual EN

User Manual: 49D14_A Basic_Service_Manual_EN

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Commercial Series

CP040 Portable Radio

Basic Service Manual

6866549D14-A

Issue: October 2004

Computer Software Copyrights

The Motorola products described in this manual may include copyrighted Motorola computer programs stored

in semiconductor memories or other media. Laws in the United States and other countries preserve for

Motorola certain exclusive rights for copyrighted computer programs, including the exclusive right to copy or

reproduce in any form, the copyrighted computer program. Accordingly, any copyrighted Motorola computer

programs contained in the Motorola products described in this manual may not be copied or reproduced in

any manner without the express written permission of Motorola. Furthermore, the purchase of Motorola

products shall not be deemed to grant, either directly or by implication, estoppel or otherwise, any license

under the copyrights, patents or patent applications of Motorola, except for the normal non-exclusive

royalty-free license to use that arises by operation of law in the sale of a product.

iii

SAFETY INFORMATION

Read this information before using the radio.

PRODUCT SAFETY AND RF EXPOSURE FOR PORTABLE TWO-WAY RADIOS.

This document provides information and instructions for the safe and efficient operation of Motorola

Portable Two-Way Radios. The information provided in this document supersedes information

contained in user guides published prior to February 2002.

RF Energy Exposure Awareness and Control Information and Operational

Instructions for Occupational Use

Note:This Radio is intended for use in occupational/controlled applications, where users have been

made aware of the potential for exposure and can exercise control over their exposure. This radio

device is NOT authorized for general population, consumer or similar use.

This two-way radio uses electromagnetic energy in the radio frequency (RF) spectrum to provide

communications between two or more users over a distance. It uses radio frequency (RF) energy or

radio waves to send and receive calls. RF energy is one form of electromagnetic energy. Other forms

include, but are not limited to, sunlight and x-rays. RF energy, however, should not be confused with

these other forms of electromagnetic energy, which when used improperly, can cause biological

damage. Very high levels of x-rays, for example, can damage tissues and genetic material.

Experts in science, engineering, medicine, health, and industry work with organizations to develop

standards for safe exposure to RF energy. These standards provide recommended levels of RF

exposure for both workers and the general public. These recommended RF exposure levels include

substantial margins of protection.

All Motorola two-way radios are designed, manufactured, and tested to ensure they meet

government-established RF exposure levels. In addition, manufacturers also recommend specific

operating instructions to users of two-way radios. These instructions are important because they

inform users about RF energy exposure and provide simple procedures on how to control it.

Please refer to the following websites for more information on what RF energy exposure is and how to

control your exposure to assure compliance with established RF exposure limits:

http://www.fcc.gov/oet/rfsafety/rf-faqs.html

http://www.osha.gov/SLTC/radiofrequencyradiation/index.html

Federal Communication Commission (FCC) Regulations (US markets only)

The FCC rules require manufacturers to comply with the FCC RF energy exposure limits for portable

two-way radios before they can be marketed in the U.S. When two-way radios are used as a

consequence of employment, the FCC requires users to be fully aware of and able to control their

exposure to meet occupational requirements. Exposure awareness can be facilitated by the use of a

product label directing users to specific user awareness information. Your Motorola two-way radio has

a RF Exposure Product Label. Do not remove this RF Exposure Label from the device. Also, your

Motorola user manual, or separate safety booklet includes information and operating instructions

required to control your RF exposure and to satisfy compliance requirements.

Compliance with RF Exposure Standards

Your Motorola two-way radio is designed and tested to comply with a number of national and

International standards and guidelines (listed below) for human exposure to radio frequency

electromagnetic energy. This radio complies with the IEEE (FCC) and ICNIRP exposure limits for

occupational/controlled RF exposure environments at operating duty factors of up to 50% talk-

50% listen and is authorized by the IEEE/ICNIRP for occupational use only.

In terms of measuring RF energy for compliance with these exposure guidelines, your radio

generates measurable RF energy only while it is transmitting (during talking), not when it is

receiving (listening) or in standby mode.

Note: The approved batteries, supplied with this radio, are rated for a 5-5-90 duty cycle (5% talk–5%

listen–90% standby), even though this radio complies with IEEE/ICNIRP occupational exposure limits

at usage factors of up to 50% talk.

Your Motorola two-way radio complies with the following RF energy exposure standards and

guidelines:

●United States Federal Communications Commission, Code of Federal Regulations; 47 CFR part 2

sub-part J

●American National Standards Institute (ANSI) / Institute of Electrical and Electronic Engineers

(IEEE) C95. 1-1992

●Institute of Electrical and Electronic Engineers (IEEE) C95.1-1999 Edition

●International Commission on Non-Ionizing Radiation Protection (ICNIRP) 1998

●Ministry of Health (Canada) Safety Code 6. Limits of Human Exposure to Radiofrequency

Electromagnetic Fields in the Frequency Range from 3 kHz to 300 GHz, 1999

●Australian Communications Authority Radiocommunications (Electromagnetic Radiation - Human

Exposure) Standard 2003

●ANATEL ANNEX to Resolution No. 303 of July 2, 2002 "Regulation of limitation of exposure to

electrical, magnetic and electromagnetic fields in the radio frequency range between 9 KHz and

300 GHz" and "Attachment to resolution # 303 from July 2, 2002"

RF Exposure Compliance and Control Guidelines and Operating Instructions

To control your exposure and ensure compliance with the occupational/controlled environment expo-

sure limits, always adhere to the following procedures:

Guidelines:

●User awareness instructions should accompany device when transferred to other users.

●Do not use this device if the operational requirements described herein are not met.

Operating Instructions

●Transmit no more than the rated duty factor of 50% of the time. To transmit (talk), push the Push-To-

Talk (PTT) button. To receive calls, release the PTT button.

Transmitting 50% of the time, or less, is important because this radio generates measurable RF

energy exposure only when transmitting (in terms of measuring for standards compliance).

●When worn on the body, always place the radio in a Motorola-approved clip, holder, holster, case,

or body harness for this product. Using approved body-worn accessories is important because the

use of non-Motorola-approved accessories may result in exposure levels, which exceed the IEEE/

ICNIRP occupational/controlled environment RF exposure limits.

●If you are not using a body-worn accessory and are not using the radio in the intended use position,

along side the head in the phone mode (TETRA only), in front of the face in the hand held mode,

then ensure the antenna and the radio are kept 2.5 cm (one inch) from the body when transmitting.

Keeping the radio at a proper distance is important because RF exposures decrease with

increasing distance from the antenna.

Hand-held Mode - Operating Instructions

●Hold the radio in a vertical position in front of the face with the microphone (and other

parts of the radio including the antenna) at least 2.5 cm (one inch) away from the nose or

lips. Antenna should be kept away from the eye. Keeping the radio at a proper distance is

important since RF exposures decrease with increasing distance from the antenna.

Phone Mode (TETRA only) - Operating Instructions

●When placing or receiving a phone call, hold your radio product as you would a wireless telephone.

Speak directly into the microphone.

Approved Accessories

●Use only Motorola-approved supplied or replacement antennas, batteries, and accessories. Use of

non–

Motorola - approved antennas, batteries and accessories may exceed IEEE/ICNIRP RF exposure

guidelines.

For a list of Motorola-approved antennas, batteries, and other accessories please see your dealer

or local Motorola contact. Your nearest dealer can be found at the following web site:

http://www.motorola.com/cgiss/emea/dealerlocator.html

Additional Information

For additional information on exposure requirements or other training information, visit

http://www.motorola.com/rfhealth.

ELECTROMAGNETIC INTERFERENCE/COMPATIBILITY

NOTE: Nearly every electronic device is susceptible to electromagnetic interference (EMI) if

inadequately shielded, designed or otherwise configured for electromagnetic compatibility.

Facilities

To avoid electromagnetic interference and/or compatibility conflicts, turn off your radio in any facility

where posted notices instruct you to do so. Hospitals or health care facilities may be using equipment

that is sensitive to external RF energy.

Aircraft

When instructed to do so, turn off your radio when on board an aircraft. Any use of a radio must be in

accordance with applicable regulations per airline crew instructions.

Medical Devices

Pacemakers

The Advanced Medical Technology Association (AdvaMed) recommends that a minimum separation

of 15 cms (6 inches) be maintained between a handheld wireless radio and a pacemaker.These

recommendations are consistent with those of the U.S. Food and Drug Administration.

Persons with pacemakers should:

●ALWAYS keep the radio more than 15 cms from their pacemaker when the radio is turned ON.

●Not carry the radio in the breast pocket.

●Use the ear opposite the pacemaker to minimize the potential for interference.

●Turn the radio OFF immediately if you have any reason to suspect that interference is taking place.

Hearing Aids

Some digital wireless radios may interfere with some hearing aids. In the event of such interference,

you may want to consult your hearing aid manufacturer to discuss alternatives.

Other Medical Devices

If you use any other personal medical device, consult the manufacturer of your device to determine if

it is adequately shielded from RF energy. Your physician may be able to assist you in obtaining this

information.

Use of Communication Devices While Driving

Always check the laws and regulations on the use of radios in the areas where you drive.

●Give full attention to driving and to the road.

●Use hands-free operation, if available.

●Pull off the road and park before making or answering a call, if driving conditions or regulations so

require.

vii

OPERATIONAL WARNINGS

Vehicles with an air bag

Refer to vehicle manufacturer's manual prior to installation of electronic equipment to avoid

interference with air bag wiring.

Potentially explosive atmospheres

(Explosive atmospheres refers to hazard classified locations that may contain hazardous gas,

vapors, or dusts.)

Blasting caps and areas

OPERATIONAL CAUTIONS

Antennas

Batteries

WARNING: Do not place a portable radio in the area over an air bag or in the air bag

deployment area. Air bags inflate with great force. If a portable radio is placed in the air bag

deployment area and the air bag inflates, the radio may be propelled with great force and

cause serious injury to occupants of the vehicle.

WARNING: Turn off your radio prior to entering any area with a potentially explosive

atmosphere, unless it is a radio type especially qualified for use in such areas as

"Intrinsically Safe" (for example, Factory Mutual, CSA, UL, CENELEC or ATEX Approved). Do

not remove, install, or charge batteries in such areas. Sparks in a potentially explosive

atmosphere can cause an explosion or fire resulting in bodily injury or even death.

NOTE The areas with potentially explosive atmospheres referred to above include fuelling areas such as

below decks on boats, fuel or chemical transfer or storage facilities, areas where the air contains

chemicals or particles, such as grain, dust or metal powders. Areas with potentially explosive

atmospheres are often but not always posted.

WARNING: To avoid possible interference with blasting operations, turn off your radio when

you are near electrical blasting caps, in a blasting area, or in areas posted:

"Turn off two-way radio". Obey all signs and instructions.

CAUTION: Do not use any portable radio that has a damaged antenna. If a damaged antenna

comes into contact with your skin, a minor burn can result.

CAUTION: All batteries can cause property damage and/or bodily injury such as burns if a

conductive material such as jewellery, keys, or beaded chains touch exposed terminals. The

conductive material may complete an electrical circuit (short circuit) and become quite hot.

Exercise care in handling any charged battery, particularly when placing it inside a pocket,

purse, or other container with metal objects.

viii

INTRINSICALLY SAFE RADIO INFORMATION

The Intrinsically safe approval unit refers to a product that has been approved as intrinsically safe by

an approval agency (for example FM Approvals, CSA, UL, CENELEC or ATEX) and certifies that a

particular product meets the Agency's applicable intrinsic safety standards for specific types of

hazardous classified locations. A portable radio that has been approved for intrinsic safety will have

Approval label attached to the radio to identify the unit as being Approved for specified hazardous

atmospheres. This label specifies the hazardous Class/Division/Group along with the part number of

the battery that must be used. The Intrinsically Safe Approval Label will be located on the portable

radio unit.

Operational Cautions for Intrinsic Safe Equipment

Warnings for Radios Approved as Intrinsically Safe

Radios must ship from the Motorola manufacturing facility with the hazardous atmosphere capability

and the intrinsic safety approval labelling (FM, UL, CSA, CENELEC or ATEX). Radios will not be

upgraded to this capability and labeled once they have been shipped to the field.

A modification changes the unit’s hardware from its original design configuration. Modifications can

only be made by the original product manufacturer.

●Do not operate radio communications equipment in a hazardous atmosphere unless it is a

type especially qualified (for example, FM, UL, CSA, or CENELEC or ATEX approved). An

explosion or fire may result.

●Do not operate a radio unit that has been approved as intrinsically safe product in a

hazardous atmosphere if it has been physically damaged (for example, cracked housing).

An explosion or fire may result.

●Do not replace or charge batteries in a hazardous atmosphere. Contact sparking may

occur while installing or removing batteries and cause an explosion or fire.

●Do not replace or changeaccessories in a hazardous atmosphere. Contact sparking

may occur while installing or removing accessories and cause an explosion or fire.

●Turn the radio off before removing or installing a battery or accessory.

●Do not disassemble an intrinsically safe product in any way that exposes the

internal circuits of the unit.

●Failure to use an intrinsically safe approved battery or Approved accessories

specifically approved for the radio unit may result in the dangerously unsafe

condition of an unapproved radio combination being used in a hazardous location.

●Unauthorized or incorrect modification of the intrinsically safe approved Product

will negate the approval rating of the product.

●Incorrect repair or relabeling of any intrinsically safe Agency-approved radio could

adversely affect the Approval rating of the unit.

●Use of a radio that is not intrinsically safe in a hazardous atmosphere could result

in serious injury or death.

Repair

A repair constitutes something done internally to the unit that would bring it back to its original

condition.

Items not considered as repairs are those in which an action is performed on a unit which does not

require the outer casing of the unit to be opened in a manner which exposes the internal electrical

circuits of the unit.

Do Not Substitute Options or Accessories

The Motorola communications equipment certified as intrinsically safe by the approving agency, (FM,

UL, CSA, CENELEC or ATEX) is tested as a complete system which consists of the listed agency

Approved portable, Approved battery, and Approved accessories or options, or both. This Approved

portable and battery combination must be strictly observed. There must be no substitution of items,

even if the substitute has been previously Approved with a different Motorola communications

equipment unit. Approved configurations are listed by the Approving Agency (FM, UL, CSA,

CENELEC or ATEX).

The Intrinsically Safe Approval Label affixed to radio refers to the intrinsically safe classification of that

radio product, and the approved batteries that can be used with that system.

The manual PN referenced on the Intrinsically Safe Approval Label identifies the approved

Accessories and or options that can be used with that portable radio unit.

Using a non Motorola intrinsically safe battery and or accessory with the Motorola approved radio unit

will void the intrinsically safe approval of that radio unit.

REPAIRS FOR MOTOROLA PRODUCTS WITH INTRINSICALLY SAFE APPROVAL ARE

THE RESPONSIBILITY OF THE USER.

●Repairs to a Motorola FM approved radio product should only be done at a location

that has been FM audited under the FM 3605 repairs and service standard.

●Contact Motorola for assistance regarding repairs and service of Motorola

intrinsically safe equipment.

Table of Contents

SAFETY INFORMATION........................................................................................iii

Chapter 1 INTRODUCTION

1.0 Scope of Manual ..................................................................................................1-1

2.0 Warranty and Service Support.............................................................................1-1

2.1 Warranty Period and Return Instructions .......................................................1-1

2.2 After Warranty Period .....................................................................................1-1

2.3 European Radio Support Centre (ERSC).......................................................1-2

2.4 Piece Parts .....................................................................................................1-2

2.5 Technical Support...........................................................................................1-3

3.0 Radio Model Information......................................................................................1-4

Chapter 2 MAINTENANCE

1.0 Introduction ..........................................................................................................2-1

2.0 Preventive Maintenance ......................................................................................2-1

2.1 Inspection .......................................................................................................2-1

2.2 Cleaning Procedures ......................................................................................2-1

3.0 Safe Handling of CMOS and LDMOS Devices ....................................................2-2

4.0 Repair Procedures and Techniques — General ..................................................2-3

5.0 Disassembling and Reassembling the Radio — General ....................................2-3

6.0 Radio Disassembly - Detailed..............................................................................2-4

6.1 Front Cover from Chassis Disassembly .........................................................2-4

6.2 Dust Cover Disassembly ................................................................................2-6

6.3 Speaker Disassembly.....................................................................................2-6

6.4 PTT Disassembly ...........................................................................................2-7

6.5 Chassis Disassembly .....................................................................................2-8

7.0 Radio Assembly - Detailed...................................................................................2-9

7.1 Chassis Assembly/Reassembly .....................................................................2-9

7.2 PTT-Assembly ................................................................................................2-9

7.3 Speaker Assembly........................................................................................2-10

7.4 Dust Cover Assembly ...................................................................................2-10

7.5 Chassis and Front Cover Assembly .............................................................2-11

8.0 Mechanical View and Parts Lists .......................................................................2-13

8.1 CP040 Exploded View and Parts List...........................................................2-13

9.0 Service Aids .......................................................................................................2-15

10.0 Test Tools and Equipment .................................................................................2-16

11.0 Programming/Test Cable ..................................................................................2-17

12.0 Wiring of the Connectors ...................................................................................2-17

xii

Chapter 3 TRANSCEIVER PERFORMANCE TESTING

1.0 General ................................................................................................................ 3-1

2.0 Setup ...................................................................................................................3-1

3.0 Test Mode ...........................................................................................................3-2

3.1 RF Test Mode ................................................................................................3-2

Chapter 4 RADIO TUNING AND PROGRAMMING

1.0 Introduction .......................................................................................................... 4-1

2.0 CPS Programming/Flashing Setup with RIB .......................................................4-1

3.0 CPS Programming Setup ....................................................................................4-2

4.0 Radio to Radio Cloning........................................................................................ 4-2

Chapter 5 POWER UP SELF-TEST

1.0 Self-Test Routine .................................................................................................5-1

Chapter 6 ACCESSORIES

1.0 Accessories .........................................................................................................6-1

1.1 Antennas ........................................................................................................ 6-1

1.2 Audio Accessories..........................................................................................6-1

1.3 Headsets ........................................................................................................ 6-2

1.4 Remote Speaker Microphone.........................................................................6-2

1.5 Chargers.........................................................................................................6-3

1.6 Batteries .........................................................................................................6-3

1.7 Carrying Accessories ..................................................................................... 6-3

Chapter 7 MODEL CHART AND SPECIFICATION

1.0 Model Chart VHF1 136-162 MHz ........................................................................7-1

2.0 VHF1 136-162 MHz Specifications......................................................................7-2

3.0 Model Chart VHF2 146-174 MHz ........................................................................7-3

4.0 VHF 146-174 MHz Specifications........................................................................7-4

5.0 Model Chart UHF1 403-440MHz .........................................................................7-5

6.0 UHF1 403-440 MHz Specifications......................................................................7-6

7.0 Model Chart UHF2 438-470 MHz ........................................................................7-7

8.0 UHF2 438-470 MHz Specifications......................................................................7-8

9.0 Model Chart UHF3 465-495 MHz ........................................................................7-9

10.0 UHF3 465-495 MHz Specifications....................................................................7-10

11.0 MIL Standards ..................................................................................................7-12

GLOSSARY...................................................................................................................... 1

Chapter 1

INTRODUCTION

1.0 Scope of Manual

This manual is intended for use by service technicians familiar with similar types of equipment. It

contains service information required for the equipment described and is current as of the printing

date. Changes which occur after the printing date may be incorporated by a complete Manual

revision or alternatively as additions.

2.0 Warranty and Service Support

Motorola offers long term support for its products. This support includes full exchange and/or repair

of the product during the warranty period, and service/ repair or spare parts support out of warranty.

Any "return for exchange" or "return for repair" by an authorised Motorola Dealer must be

accompanied by a Warranty Claim Form. Warranty Claim Forms are obtained by contacting an

Authorised Motorola Dealer.

2.1 Warranty Period and Return Instructions

The terms and conditions of warranty are defined fully in the Motorola Dealer or Distributor or

Reseller contract. These conditions may change from time to time and the following notes are for

guidance purposes only.

In instances where the product is covered under a "return for replacement" or "return for repair"

warranty, a check of the product should be performed prior to shipping the unit back to Motorola.

This is to ensure that the product has been correctly programmed or has not been subjected to

damage outside the terms of the warranty.

Prior to shipping any radio back to the appropriate Motorola warranty depot, please contact

Customer Resources (Please see page 2 and page 3 in this Chapter). All returns must be

accompanied by a Warranty Claim Form, available from your Customer Services representative.

Products should be shipped back in the original packaging, or correctly packaged to ensure no

damage occurs in transit.

2.2 After Warranty Period

After the Warranty period, Motorola continues to support its products in two ways.

1. Motorola's Radio Aftermarket and Accessory Division (AAD) offers a repair service to both

end users and dealers at competitive prices.

2. AAD supplies individual parts and modules that can be purchased by dealers who are

technically capable of performing fault analysis and repair.

NOTE Before operating or testing these units, please read the Safety Information Section in the

front of this manual.

1-2 INTRODUCTION

2.3 European Radio Support Centre (ERSC)

The ERSC Customer Information Desk is available through the following service numbers:

Austria: 08 00 29 75 41 Italy: 80 08 77 387

Belgium: 08 00 72 471 Luxemburg: 08 00 23 27

Denmark: 80 88 05 72 Netherlands: 08 00 22 45 13

Finland: 08 00 11 49 910 Norway: 80 01 11 15

France: 08 00 90 30 90 Portugal: 08 00 84 95 70

Germany: 08 00 18 75 240 Spain: 90 09 84 902

Greece: 00 80 04 91 29 020 Sweden: 02 07 94 307

UK : 08 00 96 90 95 Switzerland: 08 00 55 30 82

Ireland: 18 00 55 50 21 Iceland: 80 08 147

Or dial the European Repair and Service Centre:

Tel: +49 30 6686 1555

Please use these numbers for repair enquiries only.

2.4 Piece Parts

Some replacement parts, spare parts, and/or product information can be ordered directly. If a

complete Motorola part number is assigned to the part, it is available from Motorola Radio

Aftermarket and Accessory Division (AAD). If no part number is assigned, the part is not normally

available from Motorola. If the part number is appended with an asterisk, the part is serviceable by

Motorola Depot only. If a parts list is not included, this generally means that no user-serviceable

parts are available for that kit or assembly.

All part orders should be directed to :

Motorola GmbH

Customer Care

Am Borsigturm 130

13507 Berlin

Germany.

Warranty and Service Support 1-3

2.5 Technical Support

Motorola Product Services is available to assist the dealer/distributors in resolving any malfunctions

which may be encountered.

UK/Ireland - Richard Russell

Telephone: +44 (0) 1256 488 082

Fax: +44 01256 488 080

Email: BRR001@email.mot.com

Central/East Europe - Siggy Punzenberger

Telephone: +49 (0) 6128 70 2342

Fax: +49 (0) 6128 95 1096

Email: TFG003@email.mot.com

Scandinavia

Telephone: +46 8 735 9282

Fax: +46 8 735 9280

Email: C14749@email.mot.com

Germany -Customer Connect Team

Telephone: +49 (0) 30 6686 1539

Fax: +49 (0) 30 6686 1916

Email: cgiss.emea@europe.mot.com

France - Lionel Lhermitte

Telephone: +33 1 6929 5722

Fax: +33 1 6929 5904

Email: TXE037@email.mot.com

Italy - Ugo Gentile

Telephone: +39 0 2822 0325

Fax: +39 0 2822 0334

Email: C13864@email.mot.com

Africa & Middle East - Armand Roy

Telephone: +33 1 6929 5715

Fax: +33 1 6929 5778

Email: armand.roy@Motorola.com

1-4 INTRODUCTION

3.0 Radio Model Information

The model number and serial number are located on a label attached to the back of your radio. You

can determine the RF output power, frequency band, protocols, and physical packages. The

example below shows one mobile radio model number and its specific characteristics.

Table 1-1 Radio Model Number (Example: MDH50KDC9AA2_N)

Type of

Unit Model

Series Freq.

Band Power

Level Physical

Packages Channel

Spacing Protocol Feature

Level Model

Revision Model

Package

MD H 50 J

VHF1

(136-162

MHz)

VHF

(146-174

MHz)

UHF1

(403-440

MHz)

UHF2

(438-470

MHz)

UHF3

(465-495

MHz)

4W or

Display

Program-

mable

Conven-

tional

4 channel

16 channel

MD = Motorola Internal Use

H = Portable

Chapter 2

MAINTENANCE

1.0 Introduction

This chapter provides details about the following:

❑Preventive maintenance (inspection and cleaning).

❑Safe handling of CMOS and LDMOS devices.

❑Disassembly and reassembly of the radio.

❑Repair procedures and techniques.

2.0 Preventive Maintenance

The radios do not require a scheduled preventive maintenance program; however, periodic visual

inspection and cleaning is recommended.

2.1 Inspection

Check that the external surfaces of the radio are clean, and that all external controls and switches

are functional. It is not recommended to inspect the interior electronic circuitry.

2.2 Cleaning Procedures

The following procedures describe the recommended cleaning agents and the methods to be used

when cleaning the external and internal surfaces of the radio. External surfaces include the front

cover and housing assembly. These surfaces should be cleaned whenever a periodic visual

inspection reveals the presence of smudges, grease, and/or grime.

The only recommended agent for cleaning the external radio surfaces is a 0.5% solution of a mild

dishwashing detergent in water. The only factory recommended liquid for cleaning the printed circuit

boards and their components is isopropyl alcohol (70% by volume).

Cleaning External Plastic Surfaces

Apply the 0.5% detergent-water solution sparingly with a stiff, non-metallic, short-bristled brush to

work all loose dirt away from the radio. Use a soft, absorbent, lintless cloth or tissue to remove the

solution and dry the radio. Make sure that no water remains entrapped near the connectors, cracks,

or crevices.

NOTE Internal surfaces should be cleaned only when the radio is disassembled for service or

repair.

CAUTION: The effects of certain chemicals and their vapors can have harmful results on

certain plastics. Avoid using aerosol sprays, tuner cleaners, and other chemicals.

2-2 MAINTENANCE

Cleaning Internal Circuit Boards and Components

Isopropyl alcohol (100%) may be applied with a stiff, non-metallic, short-bristled brush to dislodge

embedded or caked materials located in hard-to-reach areas. The brush stroke should direct the

dislodged material out and away from the inside of the radio. Make sure that controls are not soaked

with alcohol. Do not use high-pressure air to hasten the drying process since this could cause the

liquid to collect in unwanted places. After completing of the cleaning process, use a soft, absorbent,

lintless cloth to dry the area. Do not brush or apply any isopropyl alcohol to the frame, front cover, or

top cover.

3.0 Safe Handling of CMOS and LDMOS Devices

Complementary metal-oxide semiconductor (CMOS) devices are used in this family of radios, and

are susceptible to damage by electrostatic or high voltage charges. Damage can be latent, resulting

in failures occurring weeks or months later. Therefore, special precautions must be taken to prevent

device damage during disassembly, troubleshooting, and repair.

Handling precautions are mandatory for CMOS circuits and are especially important in low humidity

conditions. DO NOT attempt to disassemble the radio without first referring to the following

CAUTION statement.

NOTE Always use a fresh supply of alcohol and a clean container to prevent contamination by

dissolved material (from previous usage).

CAUTION: This radio contains static-sensitive devices. Do not open the radio unless you are

properly grounded. Take the following precautions when working on this unit:

❑Store and transport all CMOS devices in conductive material so that all exposed

leads are shorted together. Do not insert CMOS devices into conventional plastic

“snow” trays used for storage and transportation of other semiconductor devices.

❑Ground the working surface of the service bench to protect the CMOS device. We

recommend using the Motorola Static Protection Assembly (part number

0180386A82), which includes a wrist strap, two ground cords, a table mat, and a

floor mat.

❑Wear a conductive wrist strap in series with a 100k resistor to ground.

(Replacement wrist straps that connect to the bench top covering are Motorola part

number 4280385A59)

❑Do not wear nylon clothing while handling CMOS devices.

❑Do not insert or remove CMOS devices with power applied. Check all power

supplies used for testing CMOS devices to be certain that there are no voltage

transients present.

❑When straightening CMOS pins, provide ground straps for the apparatus used.

❑When soldering, use a grounded soldering iron.

❑If at all possible, handle CMOS devices by the package and not by the leads. Prior

to touching the unit, touch an electrical ground to remove any static charge that you

may have accumulated. The package and substrate may be electrically common. If

so, the reaction of a discharge to the case would cause the same damage as

touching the leads.

Repair Procedures and Techniques — General 2-3

4.0 Repair Procedures and Techniques — General

Parts Replacement and Substitution

When damaged parts are replaced, identical parts should be used. If the identical replacement part

is not locally available, check the parts list for the proper Motorola part number and order the part

from the nearest Motorola Parts centre listed in the “Piece Parts” section in Chapter 1 of this manual.

Rigid Circuit Boards

This family of radios uses bonded, multi-layer, printed circuit boards. Since the inner layers are not

accessible, some special considerations are required when soldering and unsoldering components.

The printed-through holes may interconnect multiple layers of the printed circuit. Therefore, exercise

care to avoid pulling the plated circuit out of the hole.

When soldering near the connectors, potentiometers and circuit components:

❑Avoid accidentally getting solder in the connector.

❑Be careful not to form solder bridges between the connector pins.

❑Examine your work closely for shorts due to solder bridges.

5.0 Disassembling and Reassembling the Radio — General

Since these radios may be disassembled and reassembled with the use of only four (board to

casting) screws, it is important to pay particular attention to the snaps and tabs, and how parts align

with each other.

The following tools are required for disassembling/assembling the radio:

❑Small flat blade screwdriver

❑knob remover/chassis opener

❑TORX™ T6 screwdriver

If a unit requires more complete testing or service than is customarily performed at the basic level,

send this unit to a Motorola Authorized Service Centre. (See Chapter 1 for a list of authorized

service centres.)

The following disassembly procedures should be performed only if necessary:

❑Speaker Disassembly (Figure2-5)

❑PTT Disassembly (Figure 2-6)

❑Chassis Disassembly (Figure 2.7)

2-4 MAINTENANCE

6.0 Radio Disassembly - Detailed

6.1 Front Cover from Chassis Disassembly

1. Turn off the radio.

2. Remove the battery (Figure 2-1) :

a. Slide the battery latch into the unlock position. Disengage by pushing downward and

holding the latch towards the front of the radio.

b. With the battery latch disengaged, slide the battery down from the top of the radio about

15mm. Once the battery is free from the battery rails, lift it directly away from the radio.

c. Remove the battery from the radio.

3. Remove the antenna.

4. Pry off the volume and channel selector knobs from their shafts using the knob remover/chassis

opener tool (Motorola part No.6686533Z01) (Figure 2.2).

Figure 2-1 Battery Removal

Battery Latch

Lock Unlock

Radio Disassembly - Detailed 2-5

5. Separate the chassis from the front housing assembly by using the knob remover/chassis opener

tool. Place the broad side of the opener into the slots located at the base of the radio (Figure 2.3).

Press the handle of the opener downwards. This pressing action forces the thin inner plastic wall

toward the base of the radio, releasing the two chassis base tabs.

6. Pull the chassis assembly out of the front cover.

7. Unplug the speaker wire assembly from the 2-pin connector.

Figure 2-2 Knob Removal

NOTE: Both knobs slide on and off. However, they are supposed to fit very tightly on their shafts.

Figure 2-3 Chassis Removal

CAUTION: Marring the front cover O-ring sealing area will prevent the radio from sealing

properly. If the O-ring is damaged, replace it with a new one.

NOTE: The speaker wire assembly connecting the front housing assembly, and the chassis

prevent you from completely separating the two units.

Radio Chassis

Knob Remover/

Chassis Opener

2-6 MAINTENANCE

6.2 Dust Cover Disassembly

a. Gently pry the top of the dust cover away from the body of the radio (Figure 2.4).

b. Rotate the dust cover 90° in a counter clockwise direction to allow the key to be

removed.

c. Separate the dust cover away from the body of the radio. The dust cover key is fragile;

apply only light pressure to the key while removing the dust cover.

Figure 2-4 Dust Cover Removal

6.3 Speaker Disassembly

1. Remove the two screws from the speaker retainer using a T6 Torx screwdriver.

2. Lift the speaker out from the front housing.

NOTE: The speaker is held in place with a retainer bracket. Be careful not to damage the speaker

when removing the retainer bracket.

Figure 2-5 Removal Speaker-Microphone Assembly

key

c. Separate dust

cover from body.

b. Rotate dust cover 90° to

a. Pry dust cover from body.

allow key to be removed.

Retainer Bracket

Speaker

Radio Housing

Wire Connector

Radio Disassembly - Detailed 2-7

6.4 PTT Disassembly

1. If required, the PTT (Figure 2-6) can be disassembled using a small screwdriver, as follows:

a. Insert the tip of a small screwdriver underneath the PTT and unsnap the top tab.

b. Pry the PTT away from the radio housing.

c. Inspect the two hooks. If bent or broken, the PTT must be replaced.

d. Remove the PTT seal.

Figure 2-6 PTT Removal

Flat Blade

Screwdriver

PTT Seal

Ta b

Hooks

2-8 MAINTENANCE

6.5 Chassis Disassembly

1. Remove the O-ring.

2. Use a Torx™ screwdriver with a T6 bit to remove the four screws (Figure 2.7) holding the main

board to the chassis.

3. The microphone boot assembly can be unplugged from the main board. If you are replacing the

microphone, remove it from the rubber boot.

4. The audio jack shroud can be removed from the main board.

5. Lift the main board from the chassis (Figure 2-7).

6. Remove the battery contact seal.

CAUTION: Refer to the CMOS CAUTION paragraph (see 3.3) before removing the main board. Be sure

to use Electrostatic Discharge protection when handling circuit boards.

Figure 2-7 Removal of Main Board from Chassis

Main Board

Radio Chassis

Audio Jack Shroud

crop

one

ssem

Radio Assembly — Detailed 2-9

7.0 Radio Assembly — Detailed

7.1 Chassis Assembly/Reassembly

1. Replace the battery contact seal (if necessary) surrounding the battery contact.

2. Remove the old Interface Pad from the chassis by scraping off the pad and adhesive with a

straight razor. Use rubbing alcohol and a cloth to completely remove the adhesive from the

chassis surface. With the chassis clean and dry, add a new Interface Pad to the chassis.

3. Place the main circuit board straight down on top of the chassis.

4. Use the T6 Torx screwdriver to fasten the screws holding the main board to the chassis. Tighten

to 0.34Nm (3 in/lb).

5. Replace the O-ring by positioning it in the top groove by the volume/frequency switches. Stretch

the O-ring to place it into the retaining groove at the bottom end of the chassis.

6. Replace the audio jack shroud.

7. Replace the microphone boot assembly.

7.2 PTT Assembly

1. Place the PTT seal over the ridge around the top hole. Press down to seat the seal around the

ridge.

2. Place the bottom tab in the slot inside the front housing PTT opening. Slightly slide down the PTT

and bow it by placing one finger under the middle of the PTT, so that the top tab can be aligned

and inserted into the top slot (Figure 2-8a).

3. Press the PTT assembly against the front cover opening (Figure 2-8b).

NOTE: Be sure the battery contact seal protrudes through the chassis and is not pinched under the

chassis.

Figure 2-8 PTT Assembly

a. Place bottom tab into bottom slot.

Place top tab into top slot.

b. Push down on ribs toward bottom

of radio so hooks do not get crushed.

2-10 MAINTENANCE

7.3 Speaker Reassembly

1. Align the speaker as shown in Figure 2.9.

2. Insert the top of the speaker under the two rails in the housing.

3. Place the speaker retainer bracket onto the two screw bosses. Make sure the tab fits into the

retainer bracket slot.

4. Use the T6 Torx screwdriver to fasten the screws holding the retainer bracket to the front cover.

Tighten to 0.23Nm (2 in/lb).

7.4 Dust Cover Assembly

a. Insert the dust cover key into the housing at a 90° angle.

b. Rotate the dust cover 90° in a clockwise direction to allow the key to fully insert into the

housing.

c. Press the key and dust cover into the housing.

Figure 2-9 Speaker Assembly

Rails

Screw Bosses

a. Insert dust cover key into housing

at 90° angle.

Figure 2-10 Dust Cover Assembly

Key

Radio Assembly — Detailed 2-11

7.5 Chassis and Front Cover Assembly

1. Dress and connect the speaker wires.

a. Form the wires into an “M” shape so it can collapse on itself like an accordion with all of

the wire up in the top corner of the radio away from the shields. Place three bends in the

wires spaced approximately 1cm apart to give the wire an “M” shape (Figure 2-11).

b. Bend the wires up from the speaker so the wires are positioned toward the top of the

radio (Figure 2-11).

c. Connect the speaker wire assembly into the 2-pin connector on the main board and

bend the wires at the board connector so the wires are positioned toward the top of the

radio (Figure 2-12).

2. Slide the volume potentiometer and frequency switch shafts into their respective holes in the front

cover. Look through the accessory connector opening to make certain that the wires are not pinched.

NOTE: Care should be taken when dressing the speaker wires to avoid pinching them between the

speaker magnet and shield, under the microphone boot or between the accessory

connector and housing.

Figure 2-11 Bend the Wires into an “M” Shape

Figure 2-12 Connect Speaker Wire Assembly

2-12 MAINTENANCE

3. Push the chassis assembly completely into the top of the front cover (Figure 2-13) until it settles

in place.

4. Make sure the O-ring is properly seated.

5. Snap the bottom of the chassis into the front cover.

6. Reassemble the knobs, antenna, and battery.

Figure 2-13 Fastening the Chassis

Radio Chassis

Mechanical View and Parts List 2-13

8.0 Mechanical View and Parts List

8.1 CP040 Exploded View and Parts List

Figure 2-14 CP040 Radio Exploded View

13 14

2-14 MAINTENANCE

Item Motorola

Part Number Description

1See Chapter 6 Antenna

2 3680530Z02 Knob, Frequency

33680529Z01 Knob, Volume

4 1386440Z01

1386440Z02

Escutcheon, Top; 4 Ch.

Escutcheon, Top; 16 Ch.

56186446Z02 Lightpipe

6 3386443Z01 Label, Escutcheon Seal

73286432Z01 Seal, Control Shaft

8 1586390Z01 Housing, Front

93886441Z01 Cap, Dust

10 4105944K01 Spring, latch; 2 used

11 5586445Z02 Latch assembly

12 1586437Z02 Shroud, audio jack

13 0786469Z01 Boot, microphone

14 5080258E16 Microphone

15 0304726J05 Screws, chassis; 4 used

16 3286435Z01 Seal, battery contact block

17 2786389Z02 Chassis

18 3286431Z05 Seal, main O-ring

19 7586436Z01 Pad, PA interface

20 Refer to Chapter

7 - Model Charts

Main Board Tanapa

21 0386434Z01 Screws, speaker retainer;

2 used

22 0786433Z02 Retainer, speaker

23 5005679X04 Speaker

24 3586092Z02 Felt, speaker

25 4586439Z01 PTT, plastic

26 3886489Z01 PTT, rubber

NON-REFERENCED ITEMS

3386488Z01 Nameplate, Motorola

3386409Z04 Nameplate, CP040

Service Aids 2-15

9.0 Service Aids

Table 2-1 lists the service aids recommended for working on the radio. While all of these items are

available from Motorola, most are standard workshop equipment items, and any equivalent item

capable of the same performance may be substituted for the item listed.

Table 2-1 Service Aids

Motorola Part

No. Description Application

RLN4460 Portable Test Set Enables connection to the audio/accessory jack.

Allows switching for radio testing.

RLN4510 Battery Interface Regulates DC current and voltage between radio and

power supply.

PMKN4004 Programming Test Cable Connects radio to RIB (RLN4008).

PMKN4003 Radio to Radio Cloning Cable Allows a radio to be duplicated from a master radio by

transferring programmed data from the master radio to

the other.

RLN4008 Radio Interface Box Enables communications between the radio and the

computer’s serial communications adapter.

5886564Z01 RF BNC Adaptor Adapts radio’s antenna port to BNC cabling of test

equipment.

0180305K08 Shop Battery Eliminator Interconnects radio to power supply.

EPN4040_ Wall-Mounted Power Supply (UK) Used to supply power to the RIB

EPN4041_ Wall-Mounted Power Supply

(220VAC)

Used to supply power to the RIB

HSN9412 Wall-Mounted Power Supply

(120VAC)

Used to supply power to the RIB

3080369B71 or

3080369B72

Computer Interface Cable Use B72 for the IBM PC AT or newer (9-pin serial port).

Use B71 for older models (25-pin serial port). Connects

the computer’s serial communications adapter to the

RIB (RLN4008).

HKN9216 IBM Computer Interface Cable Connection from computer to RIB.

6680702Z01 Knob Remover/Chassis Opener Used to remove the front cover assembly.

RSX4043A TORX screwdriver Tighten and remove chassis screws

6680387A70 T6 TORX bit Removable TORX screwdriver bit

WADN4055A Portable Soldering Station Digitally controlled soldering iron

6604008K01 0.4mm replacement tip For WADN4055A Soldering iron

6604008K02 0.8mm replacement tip For WADN4055A Soldering iron

0180386A82 Anti-static Grounding Kit Used for all radio assembly/disassembly procedures

6684253C72 Straight Prober

6680384A98 Brush

1010041A86 Solder (RMA type) 63/37, 0.5mm diameter, 2.2kg (1lb) spool.

2-16 MAINTENANCE

10.0 Test Equipment

Table 2-2 lists test equipment required to service the CP040 Radio and other two-way radios.

Table 2-2 Recommended Test Equipment

Motorola Part No. Description Characteristics Application

R2600 series Comms System

analyzer (non MPT)

This item will substitute for

items with an asterisk (*)

Frequency/deviation meter and

signal generator for wide-range

troubleshooting and alignment

*R1074_ Fluke 87 digital multi-

meter

True RMS metering,

200 kHz frequency

counter, 32-segment

bargraph with backlit

display

Digital voltmeter is

recommended for AC/DC

voltage and current

measurements

*R1377_ AC voltmeter 1mV to 300mV, 10 mega-

ohm input impedance

Audio voltage measurements

R1611_ Dual channel

100 MHz

oscilloscope

(Agillent)

Two-channel, 100 MHz

bandwidth, 200M sample

rate/sec, 2MB memory/

channel

Waveform measurements

S1339_ RF millivolt meter 100µV to 3V RF, 10 kHz to

1 GHz frequency range

RF level measurements

*R1013_ or

*R1370_

SINAD meter or

SINAD meter with

RMS

Without RMS audio

voltmeter or

With RMS audio voltmeter

Receiver sensitivity

measurements

S1348D Programmable DC

power supply

0-20V DC, 0-5 amps,

current limited

Bench supply for 7.5 V DC

R1440A

0180305F14

0180305F30

0180305F39

RLN4610A

T1013

Wattmeter,

Plug-in Element

Carry case

RF Dummy Load

Thruline 50-Ohm, ±5%

accuracy

10W, 25 - 60 MHz

10W, 100 - 250 MHz

10W, 200 - 500 MHz

Wattmeter and

6 elements

Transmitter power output

measurements

Programming/Test Cable 2-17

11.0 Programming/Test Cable

12.0 Wiring of the Connectors

Figure 2-15 Programming/Test Cable

Figure 2-16 Wiring of the Connectors

25 POSITION

FEMALE CONNECTOR

25 POSITION

MALE CONNECTOR

36.0”

CABLE

36.0”

CABLE

P2 P3

25 pin Male D Connector

Components molded inside

ohm

33K

1UF,16V 5%

Orange

Blue

White

Spiral

Yellow

2.5mm stereo and

3.5mm

3.5mm Tip

(Speaker +)

3.5mm

Sleeve

2.5mm Tip

(Microphone)

2.5mm

Center

25 pin Female

D Connector

3.5mm mono

2.5mm stereo

To Test Box

2-18 MAINTENANCE

Chapter 3

TRANSCEIVER PERFORMANCE TESTING

1.0 General

These radios meet published specifications through their manufacturing process by utilizing high-

accuracy laboratory-quality test equipment. The recommended field service equipment approaches

the accuracy of the manufacturing equipment with few exceptions. This accuracy must be

maintained in compliance with the manufacturer’s recommended calibration schedule.

2.0 Setup

Supply voltage can be connected from the battery eliminator. The equipment required for alignment

procedures is connected as shown in the Radio Tuning Setup diagram (Chapter 4, Figure 4-1).

Initial equipment control settings should be as indicated in the following table and should hold for all

alignment procedures.

Table 3-1 Initial Equipment Control Settings

Service Monitor Test Set Power Supply

Monitor Mode: Power Monitor Spkr set: A Voltage: 7.5Vdc

RF Attenuation: -70 Spkr/load:

Speaker

DC on/standby:

Standby

AM, CW, FM: FM PTT: OFF Volt Range: 10V

Oscilloscope Source: Mod

Oscilloscope Horiz: 10mSec/Div

Oscilloscope Vert: 2.5kHz/Div

Oscilloscope Trig: Auto

Monitor Image: Hi

Monitor BW: Nar

Monitor Squelch: mid CW

Monitor Vol: 1/4 CW

Current: 2.5A

3-2 TRANSCEIVER PERFORMANCE TESTING

3.0 Test Mode

3.1 RF Test Mode

The RF Test Mode is a special routine that has been incorporated in the radio. This mode allows

bench testing of the radio at various test frequencies across the entire band, at both high and low

transmit power (if applicable), at various channel spacings, and with different coded or carrier squelch

types. Any customer specific programming in the radio will not be changed or affected by use of the

RF Test Mode.

To enter test mode:

1. Turn the radio on.

2. Within ten seconds after the self test is complete (self test tone is heard), press SB2

(Side Button 2 in Chapter 4, Figure 4-3) five times in succession. If the self test complete tone

is not heard, see Error Codes information in Chapter 5. Entry into the test mode is indicated

by a positive indicator tone followed by a good key chirp (GKC).

3. Upon entering test mode, the radio is on carrier squelch mode.

4. Press SB1 (Side Button 1) and scroll through and access test environments as shown in

Table 3-2.

5. Press SB2 and scroll through the channel spacing available as shown in Table 3-3.

6. Turn the channel selector knob to change the test channel for that environment as shown in

Table 3-4.

7. Press the PTT on a test channel to cause the radio to transmit at the test frequency for the

channel.

Note: “BKC” means Bad Key Chirp, “GKC” means Good Key Chirp

Table 3-2 Te s t E n v i r o n m e n t s

No. of

Beeps Description Function

GKC

Carrier Squelch RX: unsquelch if carrier detected

TX: mic audio

BKC

To n e

Private-Line

RX: unsquelch if carrier and tone (192.8Hz) detected

TX: mic audio + tone (192.8Hz)

BKC

Digital

Private-Line

RX: unsquelch if carrier and digital code (131) detected

TX: mic audio + digital code (131)

BKC

Unsquelch

Open

RX: constant unsquelch

TX: mic audio

BKC

High-Speed

Signaling

RX: unsquelch if carrrier detected

TX: 1500Hz tone

BKC

Companding RX: unsquelch if carrier detected

TX: mic audio

BKC

Low-Level

Expansion

Unsupported

Test Mode 3-3

Table 3-3 Test Channel Spacing

No. of BKC Channel Spacing

125 kHz

2 12.5 kHz

320 kHz

Table 3-4 Test Frequencies

Channel Selector

Switch Position Test Channel VHF1 VHF2 UHF1 UHF2 UHF3

1 Low Power

8 High Power

TX#1 or #8

RX#1 or #8 136.625 146.625 403.625 438.625 465.625

2 Low Power

9 High Power

TX#2 or #9

RX#2 or #9 140.325 150.775 409.775 443.775 470.775

3 Low Power

10 High Power

TX#3 or #10

RX#3 or #10 144.525 155.275 415.275 448.275 475.275

4 Low Power

11 High Power

TX#4 or #11

RX#4 or #11 148.875 160.125 421.125 454.125 480.125

5 Low Power

12 High Power

TX#5 or #12

RX#5 or #12 153.325 164.475 427.475 459.475 485.475

6 Low Power

13 High Power

TX#6 or #13

RX#6 or #13 157.875 169.475 443.475 464.475 490.475

7 Low Power

14 High Power

TX#7 or #14

RX#7 or #14 161.975 173.875 439.875 469.875 494.875

3-4 TRANSCEIVER PERFORMANCE TESTING

Table 3-5 Receiver Performance Checks

Test Name Communications Analyzer Radio Test Set Comments

Reference

Frequency

Mode: PWR MON

4th channel test frequency

Monitor: Frequency error

Input at RF In/Out

TEST MODE,

Test Channel

4 carrier

squelch out-

put at

antenna

PTT to continuous

(during the

performance

check)

Frequency error to

be ±200 Hz VHF

±500 Hz UHF

Rated Audio Mode: GEN

Output level: 1.0mV RF

4th channel test frequency

Mod: 1kHz tone at

3kHz deviation

Monitor: DVM: AC Volts

TEST MODE

Test Channel

4 carrier

squelch

PTT to OFF

(center),

meter selector to

Audio PA

Set volume control

to 3.46Vrms

Distortion As above, except to distor-

tion

As above As above Distortion <3.0%

Sensitivity

(SINAD)

As above, except SINAD,

lower the RF level for 12dB

SINAD.

As above PTT to OFF

(center)

RF input to be

<0.30µV (0.25 µV

typical).

Noise

Squelch

Threshold

(only radios

with conven-

tional sys-

tem need to

be tested)

RF level set to 1mV RF As above PTT to OFF

(center),

meter selection to

Audio PA, spkr/

load to speaker

Set volume control

to 3.46Vrms

As above, except change

frequency to a conventional

system. Raise RF level from

zero until radio unsquelches.

out of TEST

MODE; select

a conven-

tional system

As above Unsquelch to

occur at <0.25µV.

Preferred SINAD =

6-9 dB

* See Table 3-4

Test Mode 3-5

Table 3-6 Transmitter Performance Checks

Test Name Communications Analyzer Radio Test Set Comments

Reference

Frequency

Mode: PWR MON

4th channel test frequency

Monitor: Frequency error

Input at RF In/Out

TEST MODE,

Test Channel

4 carrier

squelch

Output at

antenna

PTT to continuous

(during the

performance

check)

Frequency error to be

±200 Hz VHF

±500 Hz UHF

Power RF As above As above As above Refer to Maintenance

Specifications

Voice

Modulation

Mode: PWR MON

4th channel test frequency

atten to -70, input to RF In/

Out

Monitor: DVM, AC Volts

Set 1 kHz Mod Out level for

0.025Vrms at test set,

80mVrms at AC/DC test set

jack

As above As above, meter

selector to mic

Deviation:

VHF, UHF

≥ 4.0 kHz but ≤ 5.0

kHz (25 kHz Ch Sp).

Voice

Modulation

(internal)

Mode: PWR MON

4th channel test frequency

atten to -70, input to RF In/

Out

TEST MODE,

Test Channel

4 carrier

squelch

Output at

antenna

Remove

modulation input

Press PTT switch on

radio. Say “four”

loudly into the radio

mic. Measure devia-

tion: VHF, UHF

≥ 4.0 kHz but ≤ 5.0

kHz (25 kHz Ch Sp)

DTMF

Modulation

As above,

4th channel test frequency

TEST MODE,

Test Channel

4 DTMF

Output at

antenna

As above Deviation:

VHF, UHF ≥ 3.05 kHz

but ≤ 3.45 kHz

(25 kHz Ch Sp)

PL/DPL

Modulation

As above

4th channel test frequency

BW to narrow

TEST MODE,

Test Channel

TPL

DPL

As above Deviation:

VHF, UHF ≥ 500Hz

but ≤ 1000Hz

(25 kHz Ch Sp).

* See Table 3-4

3-6 TRANSCEIVER PERFORMANCE TESTING

Chapter 4

RADIO TUNING AND PROGRAMMING

1.0 Introduction

This chapter provides an overview of the Customer Programming Software (CPS) and tuner

program designed for use in a Windows 98/ME/NT/2000/XP environment. A CPS/Tuner Installation

Manual (6866549D08) is included in this Product Manual.

2.0 CPS Programming/Flashing Setup with RIB

A Windows 98/NT4/2000/ME/XP PC (personal computer) and Global Tuner are required to tune the

radio. To perform the tuning procedures, the radio must be connected to the PC, RIB (Radio Interface

Box) and Universal Test Set as shown in Figure 4-1, Radio Tuning Setup, below. Refer to online help

files for the tuning procedures.

Figure 4-1. Radio Tuning Setup

Service Monitor or

Counter

Wattmeter

Audio Generator

Sinad Meter

AC Voltmeter

30 dB Pad

Battery

Eliminator

Power

Supply Audio In Tx

Receive

Transmit

RF Generator

BNC

RF Adaptor

5886564Z01

RIB

RLN4008

RIB Power Supply

RLN4460

Te s t B o x

Gnd

Data

Tx Data

Radio

Computer Interface

Cable

Program/Test Cable

PMKN4004

RLN4510

Power Cable

4-2 RADIO TUNING AND PROGRAMMING

3.0 CPS Programming Setup

Refer to online help files for the CPS Programming procedures.

4.0 Radio to Radio Cloning

Cloning is the process of copying the content of one radio (source radio) into another radio

(destination radio). Radio content refers to system-type features such as frequency, squelch type

options, trunking, etc.

Radio functionality inherent in one radio cannot be cloned to another radio that does not contain the

same functionality. Tuning and alignment information are not transferable and are not affected by

cloning.

Signaling Identification Numbers (IDs) are duplicated in the cloning process. Unique IDs may be

assigned with the CPS.

Procedure:

1. Turn source and target radios off.

2. Connect cloning cable (PMKN4003) to the side connector of both radios.

3. Turn on the destination radio.

4. Press and hold the two side buttons at the same time on the source radio and then power up the

source radio (Figure 4-3 Side Button Locations). Both radios produce a “clone-entry” tone.

5. Release both side buttons.

6. When cloning is completed, the source radio produce’s a “clone-exit” tone and both the source

and destination radios reset.

7. Turn both radios off.

8. Disconnect the cloning cable from both radios and turn them on for normal operation.

Figure 4-2 CPS Programming Setup

NOTE The source radio’s serial number cannot be blank.

NOTE Unsuccessful cloning attempts generates a continuous tone and may be an indication that

the destination radio’s codeplug is corrupted.

RIB

RLN4008

RIB Power Supply

RLN4460

Test Box

Gnd

Data

Tx Data

Radio

Battery

Computer Interface

Cable

Program/

PMKN4004

Test Cable

Radio to Radio Cloning 4-3

Figure 4-3 Side Button Locations

Side Button 1

Side Button 2

4-4 RADIO TUNING AND PROGRAMMING

Chapter 5

POWER UP SELF-TEST

1.0 Self-Test Routine

Turning on the radio using the on/off volume control starts a self-test routine which checks the RAM,

EEPROM hardware and EEPROM checksum. Pressing and holding SB1 while turning on the radio

causes the self-test routine to check for the ROM checksum as well. If these checks are successfully

completed, the radio will generate the Self-Test Pass Tone. If the self-test is not successful, a

Self-Test Fail Tone is heard.

5-2 POWER UP SELF-TEST

Chapter 6

ACCESSORIES

1.0 Accessories

To order, refer to Chapter 1 (paragraph 2.4 - ‘Piece Parts’) of this manual.

1.1 Antennas

1.2 Audio Accessories

HAD9338AR VHF Heliflex Antenna 16cm (136-162 MHz)

NAD6502 VHF Heliflex Antenna 15cm (146-174 MHz)

HAD9742 VHF Stubby Antenna, 9cm (146-162 MHz)

HAD9743 VHF Stubby Antenna, 7.5cm (162-174 MHz)

NAE6522 UHF Heliflex Stubby Antenna 7.5cm (438-470 MHz)

8505816K26 UHF Heliflex Stubby 6.5cm (470-520 MHz)

NAE6483 Flexible Whip Antenna 17cm (403-520 MHz)

HMN9752 Earpiece with Volume Control, 1-Wire (plastic earloop) (Beige)

HMN9727 Earpiece without Volume Control, 1-Wire (plastic earloop) (Beige)

RLN4894 Earpiece without Volume Control, 1-Wire (plastic earloop) (Black)

HMN9754 Earpiece with Microphone & PTT Combined, 2-Wire (Beige)

RLN4895 Earpiece with Microphone & PTT Combined, 2-Wire (Black)

HMN9036 Earbud with Microphone & PTT Combined, 2-Wire (Black)

HLN9132 Earbud Single Wire Receive Only (Black)

NTN8370 Extreme Noise Kit

NTN8371 Low Noise Kit

RLN4760 Small Custom Clear Earpiece, Right Ear

RLN4763 Small Custom Clear Earpiece, Left Ear

RLN4761 Medium Custom Clear Earpiece, Right Ear

RLN4764 Medium Custom Clear Earpiece, Left Ear

RLN4762 Large Custom Clear Earpiece, Right Ear

RLN4765 Large Custom Clear Earpiece, Left Ear

BDN6646 Std 95dB Ear Microphone with PTT Interface Module

BDN6706 Std 95dB Ear Microphone with VOX and PTT Interface Module

0180358B38 Ring PTT Switch for Ear Mic Systems

6-2 ACCESSORIES

1.3 Headsets

1.4 Remote Speaker Microphones

0180300E83 Body PTT Switch for Ear Mic Systems

0180358B33 Medium Earholder for Ear Mic Systems

MDPMLN4442 Earbud with Microphone and PTT Combined

MDPMLN4443 Flexible Ear Receiver with Microphone and PTT Combined

PMMN4001 Ultra-Lite Earset with Mic and PTT

PMLN4445 Ultra-light Headset with Boom Microphone

RLN5238 Lightweight Headset with In-line PTT, NFL Style

HMN9021 Medium Weight Over the Head Dual Muff Headset

HMN9022 Medium Weight Behind the Head Dual Muff Headset

BDN6647 Medium Weight Single Speaker Headset

BDN6648 Heavy Duty Dual Muff Headset with Noise Canceling Microphone

5080371E66 Replacement Ear Pad for BDN6647

RMN5015 Heavy Duty Dual Muff Racing Headset

(requires RKN4090 Headset Adapter Cable)

REX4648 Ear Pad and Windscreen Kit

RKN4090 Adapter Cable for use with RMN5015

RMN4051 2-way Hard Hat Mount (Black) Noise Reduction 22dB

RMN4054 Receive Only Hard Hat Mount Headset with 3.5mm right angle plug

RMN4055 Receive Only Headband Style Headset

HLN9133 VOX Adapter Kit for (Receive Headsets only)

RKN4094 GP300 inline PTT Adapter

(for use with RMN4051, RMN4052, RMN4053 only)

HMN9030 Remote Speaker Microphone

PMMN4008 Remote Speaker Microphone

Accessories 6-3

1.5 Chargers

1.6 Batteries

1.7 Carrying Accessories

MDWPLN4139 Desktop Rapid Charger 230V with Euro Plug

MDWPLN4162 Rapid Multi Unit Charger 230V with Euro Plug

MDWPLN4140 Desktop Rapid Charger 230V with UK Plug

MDWPLN4163 Rapid Multi Unit Charger 230V with UK Plug

MDWPLN4137 Desktop Rapid Charger (Base Only)

EPNN7990 Power Supply for Desktop Rapid Charger (Base Only) (UK)

EPNN7991 Power Supply for Desktop Rapid Charger (Base Only) (Euro)

NNTN4497 Li-lon, High Capacity

NNTN4970 Slim Li-Ion

NNTN4851 NiMH

RLN5383 Hard Leather Case with Belt Loop and D-Shaped Rings

RLN5384 Hard Leather Case with High Activity 2-1/2 inch Swivel Belt Loop

RLN5385 Hard Leather Case with High Activity 3 inch Swivel Belt Loop

HLN9701 Nylon Carry Case with Belt Loop and D-Shaped Rings

HLN8255 3 inch Spring Action Belt Clip

HLN6602 Universal Chest Pack

1505596Z02 Replacement Strap for HLN6602 Universal Chest Pack

RLN4815 Universal RadioPak

4280384F89 Replacement Belt Lengthener for RLN4815 Universal RadioPak

NTN5243 Shoulder Strap for Hard Leather Cases

(attaches to D-Shaped Rings on case)

HLN9985 Waterproof Bag

6-4 ACCESSORIES

Chapter 7

MODEL CHART AND SPECIFICATION

1.0 VHF1 136-162 MHz

CP040 VHF1 136-162 MHz

Model Description

MDH50JDC9AA1_N CP040 136-162 MHz 5W 4-Ch

MDH50JDC9AA2_N CP040 136-162 MHz 5W 16-Ch

Item Description

X PMUD1981_ CP040 136-162 MHz 5W 4-Ch Tanapa

X PMUD1982_ CP040 136-162 MHz 5W 16-Ch Tanapa

XPMLD4239_ CP040, Back Cover Kit 136-162 MHz 4-Ch

X PMLD4240_ CP040, Back Cover Kit 136-162 MHz 16-Ch

X PMLN4552_ Plain, Front Housing Kit, 4-Ch

X PMLN4553_ Plain, Front Housing Kit, 16-Ch

XX NTN4497_R Li-Ion Battery, High Capacity

XXWPLN4166 Rapid Desktop Charger (Base Only)

XX EPNN7990_ Power Supply for Rapid Desktop Charger (UK)

XXEPNN7991_ Power Supply for Rapid Desktop Charger (Euro)

XX HLN8255 Belt Clip

XXHAD9338AR Antenna, 136-162 MHz, Heliflex

XX6866549D01_ CP040 Basic User Guide

XX6864117B25_ Safety Leaflet

XX6866546D03_ RTTE Leaflet

X = Indicates one of each is required

7-2 VHF1 136-162 MHz Specifications

2.0 VHF1 136-162 MHz

Specifications

General

Transmitter

Receiver

All specifications are subject to change without notice.

Self-Quieter Frequencies

VHF

Frequency: 136-162 MHz

Channel Capacity: 4 or 16 Channels

Power Supply: 7.5 Volts ±20%

Dimensions:

with High Capacity

Li-Ion Battery and

with Standard

NiMH Battery:

with Slim Li-Ion Battery:

128.7mm H x 61.7mm W

x 44.1mm D

128.7mm H x 61.7mm W

x 41.3mm D

Weight:

with Slim Li-Ion Battery

with High Capacity

Li-Ion Battery:

with Standard

NiMH Battery:

365g

420g

480g

Average Battery Life @

(5-5-90 Duty

Cycle):

with Slim

Li-Ion Battery:

with High Capacity

Li-Ion Battery:

with Standard

NiMH Battery:

1 W

17Hrs.

19 Hrs.

13 Hrs.

5 W

12 Hrs.

14 Hrs

10 Hrs

VHF

RF Output

NiMH @ 7.5V:

Low

1 W

High

Frequency: 136-162 MHz

Channel Spacing: 12.5/20/25 kHz

Freq. Stability:

(-30°C to +60°C)

0.00025%

Spurs/Harmonics: -36 dBm < 1 GHz

-30 dBm > 1 GHz

Audio Response:

(from 6 dB/oct. Pre-

emphasis, 300 to

3000Hz)

+1, -3 dB

Audio Distortion:

@ 1000 Hz, 60%

Rated Max. Dev.

<3%

FM Noise: -40 dB (12.5 kHz)

-45 dB (25 kHz)

VHF

12.5 kHz VHF

20/25kHz

Frequency: 136-162 MHz

Sensitivity

12dB EIA SINAD:

0.25 µV (typical)

Adjacent Channel

Selectivity:

-65 dB -70 dB

Intermodulation: - 70dB

Freq. Stability

(-30°C to +60°C):

0.00025%

Spur Rejection: -75 dB

Image and 1/2 I-F

Rejection:

-70 dB

Audio Output

@ <5% Distortion:

500 mW

VHF

151.200

VHF

VHF2 146-174 MHz 7-3

3.0 VHF2 146-174 MHz

CP040 VHF2 146-174 MHz

Model Description

MDH50KDC9AA1_N CP040 146-174 MHz 5W 4-Ch

MDH50KDC9AA2_N CP040 146-174 MHz 5W 16-Ch

Item Description

X PMUD1820_ CP040 146-174 MHz 5W 4-Ch Tanapa

X PMUD1822_ CP040 146-174 MHz 5W 16-Ch Tanapa

XPMLD4204_ CP040, Back Cover Kit 146-174 MHz 4-Ch

X PMLD4205_ CP040, Back Cover Kit 146-174 MHz 16-Ch

X PMLN4552_ Plain, Front Housing Kit, 4-Ch

X PMLN4553_ Plain, Front Housing Kit, 16-Ch

XX NTN4497_R Li-Ion Battery, High Capacity

XXWPLN4166 Rapid Desktop Charger (Base Only)

XX EPNN7990_ Power Supply for Rapid Desktop Charger (UK)

XXEPNN7991_ Power Supply for Rapid Desktop Charger (Euro)

XX HLN8255 Belt Clip

XXNAD6502_ Antenna, 146-174 MHz, 15cm

XX6866549D01_ CP040 Basic User Guide

XX6864117B25_ Safety Leaflet

XX6866546D03_ RTTE Leaflet

X = Indicates one of each is required

7-4 VHF2 146-174 MHz Specifications

4.0 VHF2 146-174 MHz

Specifications

General

Transmitter

Receiver

All specifications are subject to change without notice.

Self-Quieter Frequencies

VHF

Frequency: 146-174 MHz

Channel Capacity: 4 or 16 Channels

Power Supply: 7.5 Volts ±20%

Dimensions:

with High Capacity

Li-Ion Battery and

with Standard

NiMH Battery:

with Slim Li-Ion Battery:

128.7mm H x 61.7mm W

x 44.1mm D

128.7mm H x 61.7mm W

x 41.3mm D

Weight:

with Slim Li-Ion Battery

with High Capacity

Li-Ion Battery:

with Standard

NiMH Battery:

365g

420g

480g

Average Battery Life @

(5-5-90 Duty

Cycle):

with Slim

Li-Ion Battery:

with High Capacity

Li-Ion Battery:

with Standard

NiMH Battery:

1 W

17Hrs.

19 Hrs.

13 Hrs.

5 W

12 Hrs.

14 Hrs

10 Hrs

VHF

RF Output

NiMH @ 7.5V:

Low

1 W

High

Frequency: 146-174 MHz

Channel Spacing: 12.5/20/25 kHz

Freq. Stability:

(-30°C to +60°C)

0.00025%

Spurs/Harmonics: -36 dBm < 1 GHz

-30 dBm > 1 GHz

Audio Response:

(from 6 dB/oct. Pre-

emphasis, 300 to

3000Hz)

+1, -3 dB

Audio Distortion:

@ 1000 Hz, 60%

Rated Max. Dev.

<3%

FM Noise: -40 dB (12.5 kHz)

-45 dB (25 kHz)

VHF

12.5 kHz VHF

20/25kHz

Frequency: 146-174 MHz

Sensitivity

12dB EIA SINAD:

0.25 µV (typical)

Adjacent Channel

Selectivity:

-65 dB -70 dB

Intermodulation: - 70dB

Freq. Stability

(-30°C to +60°C):

0.00025%

Spur Rejection: -75 dB

Image and 1/2 I-F

Rejection:

-70 dB

Audio Output

@ <5% Distortion:

500 mW

VHF

151.19375

151.200

151.20625

167.99375

168.000

168.00625

VHF

UHF1 403-440 MHz 7-5

5.0 UHF1 403-440 MHz

CP040 UHF1 403-440 MHz

Model Description

MDH50QDC9AA1_N CP040 403-440 MHz 4W 4-Ch

MDH50QDC9AA2_N CP040 403-440 MHz 4W 16-Ch

Item Description

X PMUE1984_ CP040 403-440 MHz 4W 4-Ch Tanapa

X PMUE1985_ CP040 403-440 MHz 4W 16-Ch Tanapa

XPMLE4297_ CP040, Back Cover Kit 403-440 MHz 4-Ch

X PMLE4298_ CP040, Back Cover Kit 403-440 MHz 16-Ch

X PMLN4552_ Plain, Front Housing Kit, 4-Ch

X PMLN4553_ Plain, Front Housing Kit, 16-Ch

XX NTN4497_R Li-Ion Battery, High Capacity

XXWPLN4166 Rapid Desktop Charger (Base Only)

XX EPNN7990_ Power Supply for Rapid Desktop Charger (UK)

XXEPNN7991_ Power Supply for Rapid Desktop Charger (Euro)

XX HLN8255 Belt Clip

XX 8505816K24_ Antenna, 400-440 MHz, Heliflex Stubby

XX6866549D01_ CP040 Basic User Guide

XX6864117B25_ Safety Leaflet

XX6866546D03_ RTTE Leaflet

X = Indicates one of each is required

7-6 UHF1 403-440 MHz Specifications

6.0 UHF1 403-440 MHz Specifications

General

Transmitter

Receiver

All specifications are subject to change without notice.

Self-Quieter Frequencies

UHF1

Frequency: 403-440 MHz

Channel Capacity: 4 or 16 Channels

Power Supply: 7.5 Volts ±20%

Dimensions:

with High Capacity

Li-Ion Battery and

with Standard

NiMH Battery:

with Slim Li-Ion Battery:

128.7mm H x 61.7mm W

x 44.1mm D

128.7mm H x 61.7mm W

x 41.3mm D

Weight:

with Slim Li-Ion Battery

with High Capacity

Li-Ion Battery:

with Standard

NiMH Battery:

365g

420g

480g

Average Battery Life @

(5-5-90 Duty

Cycle):

with Slim

Li-Ion Battery:

with High Capacity

Li-Ion Battery:

with Standard

NiMH Battery:

1 W

17Hrs.

19 Hrs.

13 Hrs.

4 W

12 Hrs.

14 Hrs

10 Hrs

UHF1

RF Output

NiMH @ 7.5V:

Low

1 W

High

Frequency: 403-440 MHz

Channel Spacing: 12.5/20/25 kHz

Freq. Stability:

(-30°C to +60°C)

0.00025%

Spurs/Harmonics: -36 dBm < 1 GHz

-30 dBm > 1 GHz

Audio Response:

(from 6 dB/oct. Pre-

emphasis, 300 to

3000Hz)

+1, -3 dB

Audio Distortion:

@ 1000 Hz, 60%

Rated Max. Dev.

<3%

FM Noise: -40 dB (12.5 kHz)

-45 dB (25 kHz)

UHF1

12.5 kHz UHF1

20/25kHz

Frequency: 403-440 MHz

Sensitivity

12dB EIA SINAD:

0.25 µV (typical)

Adjacent Channel

Selectivity:

-60 dB -70 dB

Intermodulation: -70 dB

Freq. Stability

(-30°C to +60°C):

0.00025%

Spur Rejection: -75 dB

Image and 1/2 I-F

Rejection:

-70 dB

Audio Output

@ <5% Distortion:

500 mW

UHF1

419.993750

420.000000

420.006250 (420+/- 6.25kHz)

UHF2 438-470 MHz 7-7

7.0 UHF2 438-470 MHz

CP040 UHF2 438-470 MHz

Model Description

MDH50RDC9AA1_N CP040 438-470 MHz 4W 4-Ch

MDH50RDC9AA2_N CP040 438-470 MHz 4W 16-Ch

Item Description

X PMUE1949_ CP040 438-470 MHz 4W 4-Ch Tanapa

XPMUE1951_ CP040 438-470 MHz 4W 16-Ch Tanapa

XPMLE4255_ CP040, Back Cover Kit 438-470 MHz 4-Ch

X PMLE4254_ CP040, Back Cover Kit 438-470 MHz 16-Ch

X PMLN4552_ Plain, Front Housing Kit, 4-Ch

X PMLN4553_ Plain, Front Housing Kit, 16-Ch

XX NTN4497_R Li-Ion Battery, High Capacity

XXWPLN4166 Rapid Desktop Charger (Base Only)

XX EPNN7990_ Power Supply for Rapid Desktop Charger (UK)

XXEPNN7991_ Power Supply for Rapid Desktop Charger (Euro)

XX HLN8255 Belt Clip

XX NAE6522_ Antenna, 438-470 MHz, 7.5cm

XX6866549D01_ CP040 Basic User Guide

XX6864117B25_ Safety Leaflet

XX6866546D03_ RTTE Leaflet

X = Indicates one of each is required

7-8 UHF2 438-470 MHz Specifications

8.0 UHF2 438-470 MHz Specifications

General

Transmitter

Receiver

All specifications are subject to change without notice.

Self-Quieter Frequencies

UHF2

Frequency: 438-470 MHz

Channel Capacity: 4 or 16 Channels

Power Supply: 7.5 Volts ±20%

Dimensions:

with High Capacity

Li-Ion Battery and

with Standard

NiMH Battery:

with Slim Li-Ion Battery:

128.7mm H x 61.7mm W

x 44.1mm D

128.7mm H x 61.7mm W

x 41.3mm D

Weight:

with Slim Li-Ion Battery

with High Capacity

Li-Ion Battery:

with Standard

NiMH Battery:

365g

420g

480g

Average Battery Life @

(5-5-90 Duty

Cycle):

with Slim

Li-Ion Battery:

with High Capacity

Li-Ion Battery:

with Standard

NiMH Battery:

1 W

17Hrs.

19 Hrs.

13 Hrs.

4 W

12 Hrs.

14 Hrs

10 Hrs

UHF2

RF Output

NiMH @ 7.5V:

Low

1 W

High

Frequency: 438-470 MHz

Channel Spacing: 12.5/20/25 kHz

Freq. Stability:

(-30°C to +60°C)

0.00025%

Spurs/Harmonics: -36 dBm < 1 GHz

-30 dBm > 1 GHz

Audio Response:

(from 6 dB/oct. Pre-

emphasis, 300 to

3000Hz)

+1, -3 dB

Audio Distortion:

@ 1000 Hz, 60%

Rated Max. Dev.

<3%

FM Noise: -40 dB (12.5 kHz)

-45 dB (25 kHz)

UHF2

12.5 kHz UHF2

20/25kHz

Frequency: 438-470 MHz

Sensitivity

12dB EIA SINAD:

0.25 µV (typical)

Adjacent Channel

Selectivity:

-60 dB -70 dB

Intermodulation: -70 dB

Freq. Stability

(-30°C to +60°C):

0.00025%

Spur Rejection: -75 dB

Image and 1/2 I-F

Rejection:

-70 dB

Audio Output

@ <5% Distortion:

500 mW

UHF2

443.93125

443.9375

443.94375

443.950

443.95625

443.9625

443.96875

UHF3 465-495 MHz 7-9

9.0 UHF3 465-495 MHz

CP040 UHF3 465-495 MHz

Model Description

MDH50SDC9AA1_N CP040 465-495 MHz 4W 4-Ch

MDH50SDC9AA2_N CP040 465-495 MHz 4W 16-Ch

Item Description

X PMUE1986_ CP040 465-495 MHz 4W 4-Ch Tanapa

X PMUE1987_ CP040 465-495 MHz 4W 16-Ch Tanapa

XPMLE4299_ CP040, Back Cover Kit 465-495 MHz 4-Ch

X PMLE4300_ CP040, Back Cover Kit 465-495 MHz 16-Ch

X PMLN4552_ Plain, Front Housing Kit, 4-Ch

X PMLN4553_ Plain, Front Housing Kit, 16-Ch

XX NTN4497_R Li-Ion Battery, High Capacity

XXWPLN4166 Rapid Desktop Charger (Base Only)

XX EPNN7990_ Power Supply for Rapid Desktop Charger (UK)

XXEPNN7991_ Power Supply for Rapid Desktop Charger (Euro)

XX HLN8255 Belt Clip

XX NAE6483_ Antenna, 403-520 MHz, Flexible Whip

XX6866549D01_ CP040 Basic User Guide

XX6864117B25_ Safety Leaflet

XX6866546D03_ RTTE Leaflet

X = Indicates one of each is required

7-10 UHF3 465-495 MHz Specifications

10.0 UHF3 465-495 MHz Specifications

General

Transmitter

Receiver

All specifications are subject to change without notice.

Self-Quieter Frequencies

UHF3

Frequency: 465-495 MHz

Channel Capacity: 4 or 16 Channels

Power Supply: 7.5 Volts ±20%

Dimensions:

with High Capacity

Li-Ion Battery and

with Standard

NiMH Battery:

with Slim Li-Ion Battery:

128.7mm H x 61.7mm W

x 44.1mm D

128.7mm H x 61.7mm W

x 41.3mm D

Weight:

with Slim Li-Ion Battery

with High Capacity

Li-Ion Battery:

with Standard

NiMH Battery:

365g

420g

480g

Average Battery Life @

(5-5-90 Duty

Cycle):

with Slim

Li-Ion Battery:

with High Capacity

Li-Ion Battery:

with Standard

NiMH Battery:

1 W

17Hrs.

19 Hrs.

13 Hrs.

4 W

12 Hrs.

14 Hrs

10 Hrs

UHF3

RF Output

NiMH @ 7.5V:

Low

1 W

High

Frequency: 465-495 MHz

Channel Spacing: 12.5/20/25 kHz

Freq. Stability:

(-30°C to +60°C)

0.00025%

Spurs/Harmonics: -36 dBm < 1 GHz

-30 dBm > 1 GHz

Audio Response:

(from 6 dB/oct. Pre-

emphasis, 300 to

3000Hz)

+1, -3 dB

Audio Distortion:

@ 1000 Hz, 60%

Rated Max. Dev.

<3%

FM Noise: -40 dB (12.5 kHz)

-45 dB (25 kHz)

UHF3

12.5 kHz UHF3

20/25kHz

Frequency: 465-495 MHz

Sensitivity

12dB EIA SINAD:

0.25 µV (typical)

Adjacent Channel

Selectivity:

-60 dB -70 dB

Intermodulation: -70 dB

Freq. Stability

(-30°C to +60°C):

0.00025%

Spur Rejection: -75 dB

Image and 1/2 I-F

Rejection:

-70 dB

Audio Output

@ <5% Distortion:

500 mW

UHF3

488.326250

488.332500

488.338750

488.345000

488.351250

488.357500

488.363750

(488.345MHz +/- 18.75kHz)

MIL Standards 7-11

11.0 MIL Standards

MIL STDS 810 C, D, E, and F: Applicable to UHF and VHF Specifications (8.2 and 8.4)

Military Standards 810 C, D, E, & F: Parameters/Methods/Procedures

810C 810D 810E 810F

Applicable

MIL-STD Methods Procedures Methods Procedures Methods Procedures Methods Procedures

Low

Pressure

500.1 1 500.2 2 500.3 2 500.4 1

High Tem-

perature

501.1 1,2 501.2 1,2 501.3 1,2 501.4 1,2

Low

Temperature

502.1 1 502.2 1,2 502.3 1,2 501.4 1,2

Tempera-

ture Shock

503.1 1 503.2 1 503.3 1 503.4 1

Solar Radia-

tion

505.1 1 505.2 1 505.3 1 505.4 1

Rain 506.1 1,2 506.2 1,2 506.3 1,2 506.4 1

Humidity 507.1 2 507.2 2,3 507.3 2,3 507.4 3

Salt Fog 509.1 1 509.2 1 509.3 1 509.4 1

Dust 510.1 1 510.2 1 510.3 1 510.4 1

Vibration 514.2 8,10 514.3 1 514.4 1 514.5 1

Shock 516.2 1,2,5 516.3 1,4 516.4 1,4 516.5 1

7-12 MODEL CHART AND SPECIFICATION

Glossary 1

GLOSSARY

Glossary of Terms

Term Definition

ALC Automatic Level Control: a circuit in the transmit RF path that controls RF pow-

er amplifier output, provides leveling over frequency and voltage, and protects

against high VSWR (voltage standing wave ratio).

ASFIC Audio Signalling Filter Integrated Circuit

BKC Bad Key Chirp

CD Compact Disk

CMP Compression

CPS Customer Programming Software

CSQ Carrier Squelch

DTMF Dual-Tone Multifrequency

DPL Digital Private-Line™

EEPROM Electronically Erasable/Programmable Read-Only Memory: used by the radio

to store its personality

Firmware Software, or a software/hardware combination of computer programs and da-

ta, with a fixed logic configuration stores in a read-only memory. Information

cannot be altered or reprogrammed.

FGU Frequency Generation Unit

GaAs Gallium Arsenide: a type of crystalline material used in some semiconductors.

GKC Good Key Chirp

ISW Inbound Signalling Word: data transmitted on the control channel from a sub-

scriber unit to the central control unit.

LH DATA Longhorn Data: a bidirectional 0-5V, RS-232 line protocol that uses the micro-

controller’s integrated RS-232 asynchronous serial communications interface

(SCI) peripheral.

LLE Low Level Expander: slight amount of volume expansion; used to improve the

signal to noise ratio.

MCU Micro Controller Unit

MRTI Motorola Radio-Telephone Interconnect: a system that provides a repeater

connection to the Public Switched Telephone Network (PSTN). The MRTI al-

lows the radio to access the telephone network when the proper access code

is received.

2Glossary

OMPAC Over-Molded Pad-Array Carrier: a Motorola custom package, distinguished by

the presence of solder balls on the bottom pads.

PC Board Printed Circuit Board

PL Private-Line® tone squelch: a continuous sub-audible tone that is transmitted

along with the carrier.

PLL Phase-Locked Loop: a circuit in which an oscillator is kept in phase with a ref-

erence, usually after passing through a frequency divider.

PTT Push-To-Talk: the switch located on the left side of the radio; when pressed,

causes the radio to transmit.

RAM Random Access Memory: the radio’s RAM is loaded with a copy of the EE-

PROM data.

Registers Short-term data-storage circuits within the microcontroller.

RESET Reset line: an input to the microcontroller that restarts execution.

RF PA Radio Frequency Power Amplifier

RIB Radio Interface Box

ROM Read Only Memory

RSSI Received Signal-Strength Indicator: a dc voltage proportional to the received

RF signal strength.

RPT/TA Repeater/Talk-Around

Softpot A computer-adjustable electronic attenuator

Software Computer programs, procedures, rules, documentation, and data pertaining to

the operation of a system.

SPI (clock and data

lines)

Serial Peripheral Interface: how the microcontroller communicates to modules

and ICs through the CLOCK and DATA lines.

Squelch Muting of audio circuits when received signal levels fall below a pre-deter-

mined value.

Standby Mode An operating mode whereby the radio is muted but still continues to receive

data

TOT Time-Out Timer: a timer that limits the length of a transmission.

TPL Tone Private-line

µC Microcontroller

UHF Ultra High Frequency

Glossary 3

µP Microprocessor

VCO Voltage-Controlled Oscillator: an oscillator whereby the frequency of oscillation

can be varied by changing a control voltage.

VCOBIC Voltage-Controlled Oscillator Buffer Integrated Circuit

VHF Very High Frequency

VSWR Voltage Standing Wave Ratio

4Glossary

ServMan_Cover_A 49D14_A Basic_Service_Manual_EN 49D14 A Basic Service Manual EN

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