Power Merger Manual 2009 06 23 Jw 4 6618
4-Power-Merger 6618-Manual-2009 4-Power-Merger 6618-Manual-2009
4-Power-Merger-Manual-2009 4-Power-Merger-Manual-2009
User Manual: 4-Power-Merger 6618-Manual-2009
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2009 6618 Operator’s Manual & Parts Catalogue June 2009 Replacement Parts To obtain prompt, efficient service, give your dealer the following information. 1. 2. 3. Correct stock number. Model number of the machine. Serial number of the Macerator. The serial number is important in identifying your machine. It contains information for ordering replacement parts and options which may vary depending on the serial number identification. Measurements are given in U.S. units followed by the equivalent in metric units. Hardware sizes are given in inches for U.S. hardware and millimeters for metric hardware. All nuts and bolts are specified in Grade 5 unless otherwise indicated. Contents Warranty Registration Form ............................................................................................................................................ 3 Introduction ....................................................................................................................................................................... 5 Assembly Instructions ............................................................................................................................................... 6–14 Assembly Procedure.............................................................................................................................................................................. 6 Conveyor Assembly.............................................................................................................................................................................. 10 Hydraulic Motor Assembly ..................................................................................................................................................................11 Hydraulic Fittings and Hoses ..............................................................................................................................................................12 Hydraulic Hose Routing.......................................................................................................................................................................13 Adjustable Arm Stops .......................................................................................................................................................................... 14 Maintenance ...................................................................................................................................................................15 Parts Catalogue ........................................................................................................................................................ 16-24 Conveyor ..............................................................................................................................................................................................18 Power Merger Kit K108 ......................................................................................................................................................................20 Weight Holder ......................................................................................................................................................................................22 Hydraulics ............................................................................................................................................................................................ 24 Warranty ........................................................................................................................................................... Back Cover 1 AgLand Power Merger 6618™ LIMITED WARRANTY REGISTRATION FORM The Power Merger 6618 is warranted by AgLand to the original purchaser, to be free of defects in workmanship and material for a period of one (1) year from date of purchase for farm use (three (3) months from date of purchase for commercial use). AgLand does not warrant any damage caused by negligence, modifications, and/or lack of maintenance (see Maintenance Section in Operator’s Manual). AgLand will not be liable for the cost of shipping or any other cost incurred for replacement or repair of any parts. AgLand is not liable for any accidents which may occur from or during the operation of the Power Merger 6618, or damage incurred due to Power Merger failure. The purchaser assumes all responsibility for the operation, care, maintenance and safety. See back of the Operator’s Manual for complete warranty details. Failure to return completed registration form to AgLand within thirty (30) days of delivery will VOID the warranty. This form must be filled out by both the dealer and customer. Mail to: AgLand Industries Inc. Box 479, Arborg, MB R0C 0A0 Customer Name: Address: City: Prov/State: Phone No: Model No: Serial No: Dealer: Address: City: Prov/State: Phone No: Date Purchased: Check One: Commercial Use Postal/Zip: Postal/Zip: Farm Use DEALER CHECKLIST Belt tension checked and adjusted All grease fittings greased Check conveyor belt runs true and is adjusted to proper tightness All safety procedures have been reviewed with customer Customer has been instructed to review safety and operating procedures with all operators annually Hydraulic lines and fittings checked for oil leakage Hydraulic cylinder cycled several times to delete all air in cylinder and lines All reflectors in place I have thoroughly inspected the machine and made adjustments and corrections as needed. Inspected By Signature Date I have instructed the buyer on the above described equipment and included a review of the Operator’s Manual, assembly, maintenance, safety, and applicable warranty policy. Dealer’s Signature Date The above equipment and the Operator’s Manual have been received by me and I have been instructed as to the care, adjustments, safe operation, and applicable warranty policy. Purchaser’s Signature Date White - AgLand Yellow - Customer Pink - Dealer Introduction Congratulations, you have just purchased the new Power Merger 6618 attachment for the AgLand Macerator* 6610 and 6620. To get the maximum benefit from your Power Merger we suggest that you read this manual carefully. The Power Merger 6618 is designed to merge a macerated swath to lay beside or on top of an existing swath to enhance or shorten the length of drying time. The macerated swath can be merged either to the left or right side by reversing the conveyors hydraulic motor. In the operating mode, the conveyor runs at an approximate 10-12 degree angle when resting on the arm stops. This angle is to achieve a proper attitude for conveying and merging crop material. The reference to left side and right side is determined when facing the direction of travel during operation of the Macerator and Power Merger. NOTE: PAY SPECIAL ATTENTION TO THE SAFETY SECTION of the Macerator 6610 or 6620 Operator’s Manual in order to understand the SAFETY CAUTIONS of this attachment. * This attachment to be installed only on the 2006 and later 6610 and 6620 Macerator models. The photographs, illustrations, and data used in this manual were current at the time of printing, but due to possible in-line production changes, your machine may vary slightly in detail. The Manufacturer reserves the right to redesign and change the machine as necessary without notification. WARNING Some pictures in this manual show the machine with shields removed to allow for a better view of the subject. The machine must never be operated with any of the shields removed. AgLand Industries Inc. is a Canadian owned and operated company located in central Canada, in the province of Manitoba. AgLand was founded in 2001 by a group of innovative entrepreneurs that transformed their ideas and expertise into a leading manufacturing company of agricultural crop equipment. Box 479, Arborg, MB, Canada R0C 0A0 Tel: 204.364.2211 Fax: 204.364.2472 Email: sales@aglandindustries.com Web: www.aglandindustries.com 5 Assembly Instructions The Power Merger attachment is shipped partially assembled as follows: 1. 2. 3. 4. 5. 6. 7. Conveyor Assembly - assembled except for Hydraulic Motor Drive. Main Tube and Hook Arm(s) (left and right) - not assembled. Conveyor Lift Arms (4) and Hydraulic Lift Tube – not assembled. Lift Arm Stop Bumper Assemblies – not assembled. Hydraulics - including Hydraulic Lift Cylinder, Drive Motor and Hydraulic Hoses – not assembled. Counter Weight Frame Assembly – not assembled. Windrower attachment, if not equipped with previously – not assembled. This attachment to be installed only on the 2006 and later 6610 and 6620 Macerator models. Tractor must be attached to the Macerator during assembly of the Power Merger to prevent the Macerator from becoming unstable. Assembly Procedure Assemble parts onto Macerator as follows: 1. Install the counter weight frame on hitch A-frame, see Figure 1. Add two l00 lb (46 kg) tractor suit-case weights (or equivalent), one on each side to keep the Macerator in balance BEFORE installing the conveyor assembly. Figure 1 6 Assembly Instructions 2. Install nylon bushings into left side and right side hook arms, see Figure 2. Figure 2 3. Assemble and install main frame tube, hook arms and stabilizer braces to hook arms at rear of Macerator. Leave bolts loose until all frame and arm assemblies are installed, see Figure 3. Figure 3 7 Assembly Instructions 4. Install hydraulic lift tube, front and rear conveyor lift arms and lift arm bumper stops. Tighten all frame bolts, see Figure 4. Figure 4 5. Install bottom locking lynch pins, see Figure 5. Figure 5 8 Assembly Instructions 6. Install hydraulic cylinder and leave in fully retracted (in) position. Ensure index lift arm gear teeth with front arms are fully down against bumper stops, see Figure 6. Figure 6 7. Assemble windrower with 10 degree hook mounting plates (supplied with sundry parts). Install windrower onto Macerator, see Figure 7. Figure 7 9 Assembly Instructions Conveyor Assembly Assemble conveyor assembly onto front and rear lift arms using ¾” x 2” bolts, nuts and spacers, see Figure 1. Figure 1 10 Assembly Instructions Hydraulic Motor Assembly 1. Install torque plate on hydraulic motor. 2. Install shaft coupler on conveyor roller drive shaft (with 2 set screws at inner end). 3. Install hydraulic motor at outer end of coupler with torque arm in adjacent bracket slot (ensure ¼” x 1” key on roller shaft and ¼” woodruff key on hydraulic motor shaft are in place). Tighten the 3 set screws and jam nuts, see Figure 1. 4. Install motor shaft and coupler safety shield. Figure 1 11 Assembly Instructions Hydraulic Fittings and Hoses 1. Install hydraulic fittings into motor and cylinder. On the hydraulic cylinder, make sure the restrictor/orifice fittings (2) are installed between the elbow and hose adapter fittings (both inlet and outlet). 2. Install the 4 quick coupler fittings on the 4 hose ends closest to the tractor. 3. Assemble the hoses onto hydraulic fittings at cylinder and motor. The longer 300” hoses attach to the hydraulic motor and the 240” hoses attach to the hydraulic cylinder. Tighten the hose ends at the hydraulic motor. At the cylinder, leave hose connections slightly loose to facilitate bleeding air from the cylinder and the cylinder hoses. Figure 1 Figure 2 12 Assembly Instructions Hydraulic Hose Routing 1. Attach hydraulic motor hoses to right side hook arm frame and right side rear lift arm as shown in Figure 1. Use double clamping with 5/16” bolts (one clamp on top of the other) to space hose clear of the arms. Figure 1 2. On the hitch A-frame, drill 3/8” holes per dimensions in Figure 2. Route the 4 hydraulic hoses as shown and clamp to A-frame surface with 5/16” bolts, washers and nuts. Figure 2 Figure 3 13 Assembly Instructions Adjustable Arm Stops 1. Install the ‘Clamp On‘ adjustable arm stops on the left & right hook arms as shown in Figure 1. 2. Set adjustment angle to allow lift arms to rest parallel with the flat surface of the angle bracket as in Figure 1. Figure 1 14 Maintenance Maintenance For maintenance on bearings and locking collars, grease/lubrication intervals and torque requirements, refer to the Maintenance section in the 6610 or 6620 Macerator Operator’s Manual. 15 POWER MERGER 6618 PARTS CATALOGUE Power Merger 6618 - Parts Catalogue Conveyor - A66039 7 33 19 34 31 16 9 10 5 14 3 2 2 11 2 3 11 32 15 12 6 27 2 3 2 2 21 11 6 6 11 11 22 6 4 17 2 29 36 25 20 2 11 6 11 6 2 24 30 4 3 6 23 35 11 6 18 11 2 2 39 11 2 6 3 37 13 10 4 4 3 27 6 11 10 28 6 6 1 11 18 11 5 26 8 38 3 Power Merger 6618 - Parts Catalogue Conveyor - A66039 Item No. Stock No. Drawing No. Description 1 800045 800045 Collar, Locking Qty. 2 2 800057 800057 Bolt, Carriage 3/8” x 1” 22 3 800058 800058 Bolt, Carriage 3/8” x 1-1/2” 20 4 800059 800059 Bolt, Carriage 3/8” x 1-1/4” 18 5 800096 800096 Housing, 4 Bolt 4 6 800236 800236 Nut, Standard, 3/8” 60 7 800264 800264 Setscrew, Square Head, 5/16” x 3/4” 3 8 804062 804062 Bearing 4 9 804194 804194 Nut, Standard, 5/16” 3 10 804196 804196 Nut, Standard, 1/2” 8 11 804366 804366 Washer, Lock, Spring, 3/8” Gr. 8 60 12 804367 804367 Washer, Lock, Spring, 1/2” Gr. 8 2 13 807558 807558 Nipple, Grease, 1/4” NF 4 14 807706 807706 Bolt, Carriage 1/2” x 1-3/4” 2 15 807799 807799 Washer, SAE, 7/16” 3 16 808785 808785 Motor, Hydraulic, 2001 DH 50 1 17 814784 814784 Decal, Power Merger 6618, 4” x 24” 1 18 814786 814786 Connector, Belt, Conveyor, Power Merger 1 19 803569 KE1604 Key, 1/4” x 1” 1 20 814645 MC000A Reinforcement, Conveyor, Power Merger 3 21 814653 MC000B Bracket, Attach, Conveyor, Power Merger 2 22 814652 MC000C Bracket, Conveyor, Power Merger 1 23 814651 MC000D Frame, Conveyor, Power Merger 1 24 814650 MC000E Frame 2, Conveyor, Power Merger 1 25 814649 MC000F Brace, Centre, Conveyor, Power Merger 1 26 814648 MC000G Brace, Bottom, Conveyor, Power Merger 2 27 814646 MC000H Bracket 2, Attach, Conveyor, Power Merger 2 28 814647 MC000I Bracket, Tightener, Conveyor, Power Merger 2 29 814640 MC000K Shield, Conveyor, Power Merger 1 30 814655 MC000M Brace, Diagonal, Conveyor, Power Merger 1 31 814656 MC001A Bracket, Motor, Conveyor, Power Merger 1 32 814657 MC001B Bracket, Swiss, Stop, Conveyor, Power Merger 1 33 814663 MC006 Shield, Motor Shaft, Conveyor, Power Merger 1 34 814588 MC007 Coupler, Conveyor, Power Merger 1 35 814760 MC00W1 Roll, Conveyor, Power Merger 1 36 814761 MC00W4 Roll, Drive, Conveyor, Power Merger 1 37 814635 MC00W9 Threaded Rod, Conveyor, Power Merger 2 38 814689 MC010 Spacer, Bottom Brace, Conveyor, Power Merger 4 39 814603 MC011 Belt, Conveyor, Power Merger 1 19 Power Merger 6618 - Parts Catalogue Power Merger Kit K108 22 40 25 34 12 21 28 42 8 33 36 32 38 13 20 26 6 23 30 7 15 14 17 4 39 17 17 14 14 3 17 1 5 25 17 14 24 29 19 1 18 9 41 27 33 35 11 31 9 10 18 16 20 2 37 15 Power Merger 6618 - Parts Catalogue Power Merger Kit K108 Item No. Stock No. Drawing No. Description 1 800054 800054 Bolt, Carriage 1/2” x 1-1/2” Qty. 8 2 800059 800059 Bolt, Carriage 3/8” x 1-1/4” 8 3 800165 800165 Bolt, Standard, 1/2” x 1-1/2” 4 4 800166 800166 Bolt, Standard, 1/2” x 1-1/4” 4 5 800168 800168 Bolt, Standard, 1/2” x 2” 4 6 800190 800190 Bolt, Standard, 3/4” x 2” 2 7 800191 800191 Bolt, Standard, 3/4” x 2-1/2” 2 8 800207 800207 Bolt, Standard, 5/16” x 2-1/2” 2 9 800211 800211 Bolt, Standard, 5/8” x 1-1/2” 4 10 800236 800236 Nut, Standard, 3/8” 8 11 801818 801818 Pin, Lynch, 7/16” 2 12 804103 804103 Pin, Hitch, R, 5/32” x 2-15/16” 4 13 804194 804194 Nut, Standard, 5/16” 2 14 804196 804196 Nut, Standard, 1/2” 16 15 804199 804199 Nut, Standard, 3/4” 4 16 804366 804366 Washer, Lock, Spring, 3/8” Gr. 8 8 17 804367 804367 Washer, Lock, Spring, 1/2” Gr. 8 20 18 804368 804368 Washer, Lock, 5/8” 4 19 807524 807524 Washer, SAE, 1/2” 4 20 807528 807528 Washer, Lock, Spring, 5/16” Gr. 8 2 21 809100 809100 Pin, Clevis, 1” x 2.75” 2 22 814220 814220 Cylinder, Hydraulic, 2-1/2” x 8” 1 23 814637 A66039 Conveyor, Power Merger 1 24 814654 MC000L Washer, Power Merger 2 25 814658 MC003 Brace, Power Merger 2 26 814659 MC004 Hook, Attachment, 7° 2 27 814688 MC0041L Hook, Attachment, LH, Power Merger 1 28 814687 MC0041R Hook, Attachment, RH, Power Merger 1 29 814583 MC005B Spacer, Nylon, Power Merger 4 30 814660 MC005C Spacer, Power Merger 2 31 814661 MC005L Arm 2, LH, Power Merger 1 32 814662 MC005R Arm 2, RH, Power Merger 1 33 814665 MC00W2 Hydraulic Lift, Power Merger 1 34 814666 MC00W3 Main Beam, Power Merger 1 35 814667 MC00W5L Arm, LH, Power Merger 1 36 814668 MC00W5R Arm, RH, Power Merger 1 37 814634 MC00W7 Bumper, Power Merger 2 38 814664 MC012 Hook, Attachment, 10° 2 39 814828 MC015 Plate, Stop, Power Merger 2 40 814824 MC01W2 Stop, RH, Power Merger 1 41 814825 MC01W3 Stop, LH, Power Merger 1 42 803829 MC215F Clamp, Hose, Hydraulic 4 21 Power Merger 6618 - Parts Catalogue Weight Holder Use existing bolts and washers Existing Bracket 3 1 2 1 22 Power Merger 6618 - Parts Catalogue Weight Holder Item No. Stock No. Drawing No. Description 1 804196 804196 Nut, Standard, NC, 1/2” Qty. 2 2 814607 MC014 Threaded Rod, Weight Holder, Power Merger 1 3 814636 MC01W1 Weight Holder, Power Merger 1 23 Power Merger 6618 - Parts Catalogue Hydraulics 7 6 3 7 6 4 4 1 5 6 1 5 24 2 Power Merger 6618 - Parts Catalogue Hydraulics Item No. Stock No. Drawing No. Description Qty. 1 808883 79234 Restrictor, Hydraulic, 3/8” 2 2 802486 802486 Adapter, Hydraulic 2 3 804099 804099 Quick Coupler 4 4 814219 814219 Adapter, Hydraulic 2 5 814792 814792 Elbow, Hydraulic 2 6 814592 MC009 Hose, Hydraulic, Power Merger, 300 in. 2 7 807449 MC712A Hose, Hydraulic, 240 in. 2 25 LIMITED WARRANTY AGLAND INDUSTRIES INC. WARRANTY A one (1) year* warranty that the purchased Power Merger will be free of defects in material or workmanship and workmanship on all parts manufactured by AgLand, including AgLand manufactured owner-serviceable parts (provided such parts are serviced in accordance with the Operator’s Manual), from the date of delivery to the original retail purchaser under normal farm use and service, excluding normal wear items such as (but not limited to) belts, pickup tines, tires, and exterior finish. *Three (3) months after delivery when purchased by a commercial operator. The sole obligation of the Manufacturer is limited to repairing or replacing, as the Manufacturer may elect, any part or parts that prove, in the Manufacturer’s judgement, to be defective in material or workmanship. Warranty service may only be performed by an authorized AgLand Dealer or an authorized AgLand Service Centre or as determined by AgLand. Defective parts must be returned to the Manufacturer or the AgLand Dealer who sold the Power Merger at the expense of the retail purchaser and are to be inspected by the Manufacturer prior to any warranty work being approved. The AgLand Dealer will forward, at the retail purchaser’s expense, any defective parts to AgLand with a written request of warranty work required. Note: All parts NOT manufactured by AgLand carry their own manufacturer’s warranty. The customer is responsible for all costs necessary to replace those parts unless covered by the applicable manufacturer. The above warranty is based on the following factors: AgLand reserves the right to repair or replace, at its discretion, any defective part in whole or in part. All instructions in the AgLand Power Merger Operator’s Manual must be followed. The Warranty Registration must be forwarded to AgLand within thirty (30) days of the date of delivery of the Power Merger to the Retail Purchaser to validate the warranty. All warranties are subject to legislation of the state or province in which the Power Merger is sold. AgLand will not be responsible or liable for any of the following: a) The return of any part or parts, or the Power Merger as a whole, to the selling AgLand Dealer or to the Manufacturer, neither AgLand or its authorized AgLand Dealer are responsible for the cost of shipping, transport, freight, labour, or any cost other than the warrantied replacement part itself; b) The care, maintenance and safe operation of the Power Merger, which is the responsibility of the owner of the Power Merger; c) Any accidents, injury, damage or loss incurred due to use by any operator of the Power Merger; d) Any accidents, injury, damage or loss incurred due to faulty use, repair, operation or maintenance of the Power Merger; e) Any cost incurred for replacing or repairing of parts not manufactured by AgLand which carry their own manufacturer’s warranty; f) Any out-ofpocket expenses or loss of revenue as a result of any defect in material or workmanship of any part or parts, or the Power Merger as a whole; g) Damages, malfunctions or failures resulting from the use of any attachment not authorized by AgLand; h) Any accidents, injury, damages, or loss incurred due to any safety shields, lights, reflectors, decals, emblems, etc., being removed or covered; i) Any accidents, injury, damage or loss during transport due to the improper, or lack of, use of the safety tow chain or transport lock pin of the Macerator the Power Merger is attached to; j) Any accidents, injury, damage or loss due to the lack of safety precautions when performing routine maintenance; k) Damages, malfunctions or failures caused by force majeure, abuse, accident, fire, or acts of God; l) All customers outside of North America are responsible for compliance with local laws, codes and regulations regarding operating requirements and certification, as well as all costs associated with such requirements and certification. There are no other warranties, expressed or implied, by AgLand or its Authorized AgLand Power Merger Dealers regarding the AgLand Power Merger except the warranty expressed herein. ANY IMPLIED WARRANTIES, INCLUDING MERCHANTABILITY, OR FITNESS FOR A PARTICULAR PURPOSE, SHALL NOT EXTEND BEYOND THE APPLICABLE WARRANTY PERIODS SPECIFIED ABOVE. AGLAND’S SOLE LIABILITY, WITH RESPECT TO ANY DEFECT, SHALL BE AS SET FORTH IN THIS LIMITED WARRANTY, AND ANY CLAIMS FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES ARE EXCLUDED. No person is authorized to bind AgLand to any other warranty whatsoever. AgLand reserves the right at any time to make changes or improvements to the design, materials, or specifications of the Power Merger or parts without thereby becoming liable to make similar changes to the Power Merger or any of its parts previously manufactured. Manufactured by: AgLand Industries Inc. Issue Date July 2009 Part No. Any available warranty will be void if: a) Annual maintenance procedures are not followed as per the Operator’s Manual; b) Any altering or modification is performed on the Power Merger which is not approved by the Manufacturer; c) Any additional equipment is installed on the Power Merger which has not been approved by the Manufacturer; d)Any instruction given in the Operator’s Manual which has not been followed including during set up or assembly or regular maintenance; or e)Any claim made under this warranty by, or for, a person other than the original owner. Printed in Canada JW 0709 AgLand Industries Inc. (hereinafter called “AgLand”), as the Manufacturer, warrants to the original owner of the AgLand Power Merger (hereinafter called the “Power Merger”) the following:
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