Manual For The 63092 4 Gal. Backpack Sprayer

User Manual: Manual for the 63092 4 gal. Backpack Sprayer 4 gal. Backpack Sprayer

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ITEM 63092

Visit our website at: http://www.harborfreight.com

Email our technical support at: productsupport@harborfreight.com

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4 GALLON

HOME & GARDEN

BACKPACK

SPRAYER

Owner’s Manual & Safety Instructions

Save This Manual Keep this manual for the safety warnings and precautions, assembly,

operating, inspection, maintenance and cleaning procedures. Write the product’s serial number in the

back of the manual near the assembly diagram (or month and year of purchase if product has no number).

Keep this manual and the receipt in a safe and dry place for future reference.

When unpacking, make sure that the product is intact

and undamaged. If any parts are missing or broken,

please call 1-888-866-5797 as soon as possible.

Copyright© 2016 by Harbor Freight Tools®. All rights reserved.

No portion of this manual or any artwork contained herein may be reproduced in

any shape or form without the express written consent of Harbor Freight Tools.

Diagrams within this manual may not be drawn proportionally. Due to continuing

improvements, actual product may differ slightly from the product described herein.

Tools required for assembly and service may not be included.

Read this material before using this product.

Failure to do so can result in serious injury.

SAVE THIS MANUAL.

REV 16a

Page 2 For technical questions, please call 1-888-866-5797. Item 63092

WARNING SYMBOLS AND DEFINITIONS

This is the safety alert symbol. It is used to alert you to potential

personal injury hazards. Obey all safety messages that

follow this symbol to avoid possible injury or death.

Indicates a hazardous situation which, if not avoided,

will result in death or serious injury.

Indicates a hazardous situation which, if not avoided,

could result in death or serious injury.

Indicates a hazardous situation which, if not avoided,

could result in minor or moderate injury.

Addresses practices not related to personal injury.

IMPORTANT SAFETY INFORMATION

Read all safety warnings and instructions.

Failure to follow the warnings and instructions may result in serious injury.

Work Area

1. Keep your work area clean and well lit.

Cluttered dark areas invite accidents.

2. The work area should have adequate

drainage to reduce the possibility of

a fall due to slippery surfaces.

3. Keep bystanders, children, and visitors

away while operating the Sprayer.

Distractions can cause you to lose control.

Personal Safety

1. Follow all guidelines regarding

chemicals sprayed, including MSDS

instructions and EPA regulations.

2. If the amount of weight you can lift safely

is limited, do not fill the Tank completely

to prevent strain and injury.

3. Stay alert. Watch what you are doing and use

common sense when operating the Sprayer.

Do not use the Sprayer while tired or under

the influence of drugs, alcohol, or medication.

A moment of inattention while operating the

Sprayer may result in serious personal injury.

4. Dress properly. Do not wear loose

clothing or jewelry. Contain long hair.

5. Do not overreach. Keep proper

footing and balance at all times.

Proper footing and balance enable better

control of the tool in unexpected situations.

6. Always wear eye protection.

Wear ANSI-approved safety goggles.

Page 3For technical questions, please call 1-888-866-5797.Item 63092

Use

1. Use only for water or water-based fertilizers,

herbicides, pesticides and sealers. Do not use

to spray combustible or corrosive chemicals.

2. Do not point the Sprayer at yourself,

other people or animals.

3. Industrial applications must follow

OSHA requirements.

4. Make sure the liquid used in the

Sprayer is not dirty or sandy.

5. This product is not a toy. Do not allow

children to play with or near this item.

6. Use as intended only.

7. Inspect before every use; do not use

if parts are loose or damaged.

8. Maintain product labels and nameplates.

These carry important safety information.

If unreadable or missing, contact

Harbor Freight Tools for a replacement.

9. The warnings and cautions discussed in this

manual cannot cover all possible conditions

and situations that may occur. The operator

must understand that common sense and

caution are factors that cannot be built into this

product, but must be supplied by the operator.

Service

1. Have your Sprayer serviced by a qualified repair

person using only identical replacement parts.

This will ensure that the safety of

the tool is maintained.

2. Store idle tools and equipment out of

reach of children and other untrained

people. Tools and equipment are dangerous

in the hands of untrained users.

3. Maintain the Sprayer with care. Keep

this product clean. A properly maintained

Sprayer is easier to control.

SAVE THESE INSTRUCTIONS.

Page 4 For technical questions, please call 1-888-866-5797. Item 63092

Specifications

Tank Capacity 4 Gallons

Empty Weight 6.4 lb

Full Weight 40.4 lb

Components and Controls

Note: For additional information regarding the parts listed in the following pages, refer to the Assembly Diagram near

the end of this manual.

Shoulder

Strap

Trigger

Tank

Hose

Tank

Lid

Pump

Nozzle

Trigger

Lock

Pump

Handle

Lock

Pump

Handle

Figure A

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Assembly Instructions

Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this document

including all text under subheadings therein before set up or use of this product.

Assembling the Wand

1. Insert end of Wand into end of

Wand Handle Assembly.

2. Slide Hose Nut (27) over threaded end of

Handle, then tighten Hose Nut securely.

Wand

Handle

Assembly

Hose

Nut

Wand

Figure B

Changing the Nozzle

1. Loosen Hose Nut (27) and remove Single

Nozzle (53) from end of Wand.

2. Choose another Nozzle:

a. Double Nozzle (54)

b. Fan Nozzle (55)

c. Sprinkler Nozzle (56)

3. Slide Nozzle over end of Wand, slide Hose Nut over

threads of Nozzle, then tighten Hose Nut securely.

Single

Nozzle

Hose

Nut

Double

Nozzle

Fan

Nozzle

Sprinkler

Nozzle

Wand

Figure C

Pump Handle Orientation

To change the side that the Pump Handle is on:

1. Pass the end of the Strap through the

back of the Buckle, then around the bar

until it is free. (See Figure D.)

2. Route the Strap to the other side of the

Tank, then reattach the Strap.

3. Do this to both Straps.

Bar

Figure D

Page 6 For technical questions, please call 1-888-866-5797. Item 63092

Operating Instructions

Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this document

including all text under subheadings therein before set up or use of this product.

WARNING! Follow all guidelines regarding

chemicals sprayed, including MSDS

instructions and EPA regulations.

CAUTION! If the amount of weight you

can lift safely is limited, do not fill the Tank

completely to prevent strain and injury.

1. Remove Tank Lid and fill Tank, through

a strainer (sold separately), no higher

than top fill line. Replace Tank Lid.

2. Disengage the Pump Handle from

the Pump Handle Lock.

Pump

Handle

Lock

Pump

Handle

Figure E

3. Strap the Sprayer to your back.

4. Raise and lower the Pump handle to

build up sufficient pressure.

5. Adjust Shoulder straps as needed.

6. Point the Nozzle toward the area to be sprayed,

then depress the Trigger to begin spraying.

7. For continuous spray, press the Trigger

down and push the Trigger Lock back, then

release the Trigger. To stop continuous spray,

press the Trigger down and push the Trigger

Lock forward, then release the Trigger.

Trigger

Trigger

Lock

Trigger Lock On

Trigger

Trigger

Lock

Trigger Lock Off

Figure F

8. As you spray, the Sprayer will depressurize.

When decreased pressure is affecting spray

pattern, pump the Pump Handle until proper

pressure is achieved, then resume spraying.

9. When finished spraying:

a. Point Wand is safe direction and depressurize

the Tank by pressing down on the Trigger.

b. Dispose of liquid according to

manufacturer guidelines.

c. Clean the Sprayer according to

Maintenance Instructions.

Page 7For technical questions, please call 1-888-866-5797.Item 63092

Inspection, Maintenance, and Cleaning

Procedures not specifically explained in this manual must

be performed only by a qualified technician.

TO PREVENT SERIOUS INJURY FROM PRODUCT FAILURE:

Do not use damaged equipment. If abnormal noise, vibration, or

leaking air occurs, have the problem corrected before further use.

Follow all guidelines regarding chemicals sprayed, including MSDS instructions and EPA regulations.

1. BEFORE EACH USE, inspect the general

condition of the Sprayer. Check for:

• loose hardware,

• misalignment or binding of moving parts,

• cracked or broken parts, and

• any other condition that may

affect its safe operation.

2. AFTER EVERY USE, Clean the Sprayer:

a. Flush with water.

b. Clean Nozzle, Wand Handle Filter (33)

and Tank Filter (21).

c. Rinse with water and allow to

air-dry with the Tank open.

3. PERIODICALLY, lubricate all moving parts of

the pump assembly with petroleum jelly.

4. Store the Sprayer in a safe, dry, clean location

out of reach of children and out of sunlight.

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Page 8 For technical questions, please call 1-888-866-5797. Item 63092

Troubleshooting

Problem Possible Causes Likely Solutions

Unit does not spray

1. Not enough liquid in tank.

2. Sprayer not pressurized.

3. Tank Lid loose.

4. Hose Nuts loose.

5. Pump Lid (12) loose.

6. Spray fluid contains particles or

sand.

7. Nozzle and/or Filter clogged

with mineral buildup.

1. Add liquid to tank.

2. Pump Handle to pressurize Sprayer.

3. Tighten Tank Lid.

4. Tighten Hose Nuts.

5. Tighten Pump Lid.

6. Disassemble, clean, then reassemble

Nozzle and/or Wand Handle and

Tank Filters. Empty, clean, then refill

Tank with properly strained fluid.

7. Disassemble, clean, then reassemble Nozzle

and/or Wand Handle and Tank Filters.

Spray pattern is undesirable

1. Spray fluid contains particles or

sand.

2. Nozzle and/or Filter clogged

with mineral buildup.

1. Disassemble, clean, then reassemble

Nozzle and/or Wand Handle and

Tank Filters. Empty, clean, then refill

Tank with properly strained fluid.

2. Disassemble, clean, then reassemble Nozzle

and/or Wand Handle and Tank Filters.

Follow all safety precautions whenever diagnosing or servicing the Sprayer.

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Page 9For technical questions, please call 1-888-866-5797.Item 63092

PLEASE READ THE FOLLOWING CAREFULLY

THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM

IN THIS DOCUMENT AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR DISTRIBUTOR

MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS

QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE

ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY

STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND

LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY

ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS

THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.

Record Serial Number Here:

Note: If product has no serial number, record month and year of purchase instead.

Note: Some parts are listed and shown for illustration purposes only, and

are not available individually as replacement parts.

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Page 10 For technical questions, please call 1-888-866-5797. Item 63092

Parts List and Diagram

Parts List

Part Description Qty

1 Pump Handle Clip 1

2 Pump Handle Lock 1

3 Pump 1

4 Bowl 1

5Sealing Ball 1

6 O-Ring (15.5 x 2.5) 1

7 Sealing Ball Seat 1

8 Pump Handle Cover 1

9 Split Pin 1

10 Connecting Rod 1

11 Pump Handle 1

12 Pump Lid 1

13 Pump Sealing Washer 1

14 Pump Cylinder 1

15 O-Ring (57 x 3.1) 1

16 Tank 1

17 E Clip 1

18 Lock Pin 2

19 Tank Base 1

20 Shoulder Strap Buckle 2

21 Tank Filter 1

22 Gasket 1

23 Tank Lid 1

25 Air Intake Plug 1

26 Hose 1

27 Hose Nut 4

28 Hose Cover 2

29 Hose Insert 2

30 Wand Handle 1

Part Description Qty

31 Trigger Lock 1

32 Trigger Pin 1

33 Wand Handle Filter 1

34 Sealing Ring 1

35 Trigger Body 1

36 Trigger Sealing Pad 1

37 Valve Core O-Ring 1

38 Valve Core 1

39 Spring 1

40 Trigger Nut 1

41 Trigger 1

42 Shoulder Pad 2

43 Shoulder Strap 2

44 Wand 1

45 Shoulder Strap Buckle 2

46 Shoulder Strap Hook 1

47 Split Sleeve 2

48 O-Ring 2

49 Joint 1

50 Nozzle Sealing Ring 2

51 Divider Plate 1

52 Nozzle Plate 1

53 Single Nozzle 1

54 Double Nozzle 1

55 Fan Nozzle 1

56 Sprinkler Nozzle 1

57 Spare Parts Kit (Includes Parts

2, 17, 27, 47x2, not shown) 1

58 Seal Kit (not shown) 1

1

53 Spray Head Nut 1

54 Double Spray Head 1

55 Fan Style Spray Head 1

56 Adjustable Spray Head 1

57 Extension Arm 1

58 Conical Spray Head 1

Page 11For technical questions, please call 1-888-866-5797.Item 63092

Assembly Diagram

55

56

53

51

50

49

52

47

31

40

41 30

19

18

29

29

28

28

27

27

27

47

48

27 26

18 17

11

10

7

6

5

4

46

45

43

42

20

3

2

1

8

16

9

12

13

15

14

32

38

36

37

35

33

34

39

23

25

22

21

44

54

3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • 1-888-866-5797

Limited 90 Day Warranty

Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards,

and warrants to the original purchaser that this product is free from defects in materials and workmanship for the

period of 90 days from the date of purchase. This warranty does not apply to damage due directly or indirectly,

to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity, improper

installation, normal wear and tear, or to lack of maintenance. We shall in no event be liable for death, injuries

to persons or property, or for incidental, contingent, special or consequential damages arising from the use of

our product. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the

above limitation of exclusion may not apply to you. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER

WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS.

To take advantage of this warranty, the product or part must be returned to us with transportation charges

prepaid. Proof of purchase date and an explanation of the complaint must accompany the merchandise.

If our inspection verifies the defect, we will either repair or replace the product at our election or we may

elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. We will

return repaired products at our expense, but if we determine there is no defect, or that the defect resulted

from causes not within the scope of our warranty, then you must bear the cost of returning the product.

This warranty gives you specific legal rights and you may also have other rights which vary from state to state.

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