Manual For The 63264 Disc Brake Pad And Caliper Service Tool Kit 11 Pc
User Manual: Manual for the 63264 Disc Brake Pad and Caliper Service Tool Kit 11 Pc Disc Brake Pad and Caliper Service Tool Kit 11 Pc
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Owner’s Manual & Safety Instructions SaveThis ThisManual ManualKeep Keep this manual safety warnings and precautions, assembly, Save this manual forfor thethe safety warnings and precautions, assembly, operating, operating,maintenance inspection, maintenance cleaning procedures. Write the product’s number themanual inspection, and cleaning and procedures. Write the product’s serial numberserial in the back ofinthe back the manual near the month ifand year of purchase if product number). near theofassembly diagram (or assembly month anddiagram year of (or purchase product has no number). Keephas thisno manual and thisinmanual the place receiptfor in future a safereference. and dry place for future reference. theKeep receipt a safe and dry REV 16c Visit our website at: http://www.harborfreight.com Email our technical support at: productsupport@harborfreight.com 63264 When unpacking, unpacking, make make sure sure that that the the product product is is intact When intact and undamaged. undamaged. If If any any parts parts are are missing missing or or broken, broken, and please call call 1-888-866-5797 1-888-866-5797 as as soon soon as as possible. possible. please ®. All rights reserved. Copyright©© 2016 2016 by by Harbor Harbor Freight Freight Tools Tools® Copyright . All rights reserved. No portion portion of of this this manual manual or or any any artwork artwork contained contained herein herein may may be be reproduced reproduced in No in any shape or form without the express written consent of Harbor Harbor Freight Freight Tools. any shape or form without the express written consent of Tools. Diagrams within within this this manual manual may may not not be be drawn drawn proportionally. proportionally. Due Due to to continuing continuing Diagrams improvements, actual actual product product may may differ differ slightly slightly from from the the product product described described herein. improvements, herein. Tools required required for for assembly assembly and and service service may may not not be be included. included. Tools Read Read this this material material before before using using this this product. product. Failure Failure to to do do so so can can result result in in serious serious injury. injury. SAVE THIS MANUAL. SAVE THIS MANUAL. WARNING SYMBOLS AND DEFINITIONS This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. Indicates a hazardous situation which, if not avoided, will result in death or serious injury. Indicates a hazardous situation which, if not avoided, could result in death or serious injury. Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. Addresses practices not related to personal injury. Page 2 For technical questions, please call 1-888-866-5797. Item 63264 IMPORTANT SAFETY INFORMATION WARNING Read all safety warnings and instructions. Failure to follow the warnings and instructions may result in serious injury. Save all warnings and instructions for future reference. Operation Safety 1. Keep children and bystanders away while operating. Distractions can cause you to lose control. Wear ANSI-approved safety goggles, NIOSH‑approved dust mask/ respirator, and heavy‑duty work gloves during use and service. 2. 3. Brake pad dust and some chemicals used for brake service may contain asbestos and other hazardous substances. Use safety measures, such as proper ventilation and breathing protection, to reduce the risk of serious and/or chronic illness. 4. Inspect and test vehicle’s brake system thoroughly after service to ensure proper operation. 5. Use according to instructions in vehicle service manual. 6. Keep work area clean and well lit. Cluttered or dark areas invite accidents. 7. Stay alert and use common sense when operating. Do not use when tired or under the influence of drugs, alcohol or medication. 8. Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewelry or long hair can be caught in moving parts. 9. WARNING: This product contains or, when used, produces a chemical known to the State of California to cause cancer and birth defects or other reproductive harm. (California Health & Safety Code § 25249.5, et seq.) 10. People with pacemakers should consult their physician(s) before use. Electromagnetic fields in close proximity to heart pacemaker could cause pacemaker interference or pacemaker failure. 11. This product is not a toy. Keep it out of reach of children. 12. Use the correct product for the correct vehicle. The correct product will do the job better and safer at the rate for which it was designed. Do not modify this product or use it for a purpose for which it is not intended. 13. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the product’s operation. If damaged, have the product repaired before use. 14. Read and understand all instructions and safety precautions as outlined in the manufacturer’s manual for the vehicle you are servicing. 15. The warnings, precautions, and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator. Maintenance Safety 1. Have product serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the product is maintained. 2. Maintain labels and nameplates on the product. These carry important safety information. If unreadable or missing, contact Harbor Freight Tools for a replacement. SAVE THESE INSTRUCTIONS. Item 63264 For technical questions, please call 1-888-866-5797. Page 3 Operating Instructions Read the ENTIRE WARNING section at the beginning of this manual including all text under subheadings therein before set up or use of this product. Note: Refer to Parts List and Diagram on page 6 and read vehicle service manual to determine which Disc to use. 1. Move the T-handle of the Thrust Bolt to one side and slide the plate over the Thrust Bolt, until it rests on the bottom. Apply the Disc to the two pegs on the bottom of the Thrust Bolt (the magnet will hold it in place). Thrust Bolt (1-1) 2. Raise and safely secure vehicle. 3. Remove the wheel and brake caliper. Remove the worn brake pads and hardware. 4. Service the caliper according to the vehicle manufacturer’s instructions. Refer to Figure A for typical usage. 5. Reassemble caliper, brake pads, and wheels. 6. Clean, then store the Service Kit indoors out of children’s reach. Plate (1) Disc Caliper Piston WARNING! Test the brakes thoroughly before use. Figure A Page 4 For technical questions, please call 1-888-866-5797. Item 63264 Maintenance Procedures not specifically explained in this manual must be performed only by a qualified technician. TO PREVENT SERIOUS INJURY FROM TOOL FAILURE: Do not use damaged equipment. If abnormal noise or vibration occurs, have the problem corrected before further use. 1. BEFORE EACH USE, inspect the general condition of the Brake Caliper Service Kit. Check for: • loose hardware • misalignment or binding of moving parts 2. AFTER USE, wipe external surfaces of the tool with clean cloth. 3. When storing, keep the Brake Caliper Service Kit in its Carrying Case (10). • cracked or broken parts • any other condition that may affect its safe operation. PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO. Item 63264 For technical questions, please call 1-888-866-5797. Page 5 Parts List & Diagram Parts List Part 1-1 0 Description Thrust Bolt 2-1/2″ Single Pin Disc for General Motors® ’79 Seville, El Dorado Qty Part 1 5 3/8″ Adaptor 6 1-21/32″ Two Pin Disc for Nissan® Primera, VW-Golf IV® 1 Description Qty 1 1 Opel® 1 Plate 1 7 1-1/4″ Two Pin Disc for 2 1-1/4″ Hex Disc for Saab®, Honda® 1 8 1-7/8″ Single Pin Disc for General Motors 1 3 1-3/16″ Two Pin Disc for Renault® R21, Laguna 9 2-1/8″ Single Pin Disc for General Motors,Cadillac Seville & El Dorado 1 10 Carrying Case (not shown) 1 4 1-1/4″ Two Pin Disc for Ford® AU & NZ, Telstar, Laser (R), Mazda® (R), Saab 9000 (R), Fiat/Alfa Romeo® 1642 (R), Honda Prelude, CRS, 16i, GM Saturn, Grand Prix, Lumina (R) 1 1 1 Record Product’s Serial Number Here: Note: If product has no serial number, record month and year of purchase instead. Note: Some parts are listed and shown for illustration purposes only, and are not available individually as replacement parts. Page 6 For technical questions, please call 1-888-866-5797. Item 63264 Diagram 2 0 6 7 1 4 3 1-1 9 Item 63264 For technical questions, please call 1-888-866-5797. 8 5 Page 7 Limited 90 Day Warranty Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase. This warranty does not apply to damage due directly or indirectly, to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity, improper installation, normal wear and tear, or to lack of maintenance. We shall in no event be liable for death, injuries to persons or property, or for incidental, contingent, special or consequential damages arising from the use of our product. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation of exclusion may not apply to you. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS. To take advantage of this warranty, the product or part must be returned to us with transportation charges prepaid. Proof of purchase date and an explanation of the complaint must accompany the merchandise. If our inspection verifies the defect, we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. We will return repaired products at our expense, but if we determine there is no defect, or that the defect resulted from causes not within the scope of our warranty, then you must bear the cost of returning the product. This warranty gives you specific legal rights and you may also have other rights which vary from state to state. 3491 Mission Oaks Blvd., ● P. O. Box 6009 ● Camarillo, CA 93011 ● 1-888-866-5797
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