Manual For The 63892 1/4 HP Submersible Sump Pump 3000 GPH
User Manual: Manual for the 63892 1/4 HP Submersible Sump Pump 3000 GPH 1/4 HP Submersible Sump Pump 3000 GPH
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Owner’s Manual & Safety Instructions Save This Manual Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. Write the product’s serial number in the back of the manual near the assembly diagram (or month and year of purchase if product has no number). Keep this manual and the receipt in a safe and dry place for future reference. 17d Do not return this pump to the store. Call 1-844-416-9141 Visit our website at: http://www.harborfreight.com Email our technical support at: productsupport@harborfreight.com When unpacking, make sure that the product is intact and undamaged. If any parts are missing or broken, please call 1-888-866-5797 as soon as possible. Copyright© 2017 by Harbor Freight Tools®. All rights reserved. No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing improvements, actual product may differ slightly from the product described herein. Tools required for assembly and service may not be included. Read this material before using this product. Failure to do so can result in serious injury. SAVE THIS MANUAL. Before start-up, note the following: The pump must be connected to a GFCI protected plug which has been installed according to regulations. The plug must have a supply voltage of 120 VAC at 60 Hz. CAUTION This pump has been evaluated for use with water only. WARNING IMPORTANT! For your own safety – before starting to run the pump, please have the following items checked by an expert: 9. 1. Risk of electric shock – This pump is supplied with a grounding conductor and grounding-type attachment plug. To reduce the risk of electric shock, be certain that it is connected only to a properly grounded, grounding-type receptacle. 10. Do not use an extension cord with this item. 2. Risk of electric shock – This pump has not been investigated for use in swimming pool areas. 3. The electrical connections must be protected from moisture. 4. If there is danger of flooding, the electrical connections must be taken to higher ground. 5. Circulation of caustic fluids, as well as the circulation of abrasive materials, must be avoided at all costs. 6. The pump must be protected from frost. 7. The pump must be protected from running dry. To prevent death from electric shock, pump must be connected only to a GFCI protected outlet. 11. WARNING: The cord of this product contains lead and/or di (2-ethylhexyl) phthalate (DEHP), chemicals known to the State of California to cause cancer, and birth defects or other reproductive harm. Wash hands after handling. (California Health & Safety Code § 25249.5, et seq.) 12. People with pacemakers should consult their physician(s) before use. Electromagnetic fields in close proximity to heart pacemaker could cause pacemaker interference or pacemaker failure. 13. The warnings, precautions, and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator. 8. Access by children should also be prevented with appropriate measures. Fluid Type The Pump is designed for use with water with a maximum temperature of 77° F (25°C). Do not use the pump for other fluids, especially not fuels, cleaning fluids, or other chemical products. Page 2 For technical questions, please call 1-888-866-5797. Item 63892 Specifications Electrical Rating Amperage Power Cord Length Maximum Flow @ 0′ Head Lift Maximum Head lift @ 0 GPH Flow Discharge Port 120 VAC / 60 Hz 6.4 A 8 ft 3000 GPH 22 ft 1-1/2" NPT Installation The submersible motor pump must be installed in a stationary position with either: a. A fixed pipeline or b. A flexible hose pipe. Please note! 1. Do not install the pump by suspending it unsupported from its delivery pipe or power cord. The pump must be suspended from the handle or be placed on the bottom of the basin. To ensure that the pump works properly, keep the bottom of the basin free from sludge and dirt of all kinds. 2. If the water level sinks too low, any sludge in the basin will dry out and stop the pump from starting. To help ensure the pump will start as required, check the pump regularly with start-up tests. Power Supply 1. The pump is equipped with a shock-proof plug according to regulations. The pump is designed to be connected to 120 VAC, 60 Hz GFCI protected socket. 4. 2. Make sure that the socket is sufficiently secured and is in excellent condition. WARNING! If the power cord or plug is damaged, do not use the pump. The power cord or plug may only be repaired by a certified electrician. 3. When the plug is inserted into the socket, the pump will be on standby. WARNING: To prevent death from electric shock, pump must be connected only to a GFCI protected outlet. Areas of use 1. This pump is designed to pump water only. 2. This pump is designed to be used for: Removing groundwater from basements and crawl spaces. 3. This pump should NOT be used for: Continuous run, fountain/pond water features. Removing water from swimming pools or spas. Septic or sewage systems. 4. This pump can also be used to transfer water (e.g. household, farming, plumbing). Item 63892 For technical questions, please call 1-888-866-5797. Page 3 Installation Instructions 1. Construct a basin that is at least 18" deep and at least 14" in diameter. IMPORTANT: Sump basin must be a minimum of 14 inches in diameter for Pump to function properly. Sump Basin at least 18" deep Inlet Pipe at least 14" diameter Figure A: Sump Basin 4. Attach a discharge pipe to the Pump Outlet. Note: Wrap all threaded connections with PTFE thread seal tape. 5. To prevent excessive cycling from backflow of water, install a check valve (not included) onto the discharge pipe. This prevents water from flowing back after the pump shuts off. Install according to manufacturer’s instructions. Mount the check valve according to check valve label to avoid the valve flapper getting stuck. GFCI-Protected Receptacle To discharge (away from foundation) Check Valve Pump Cord 2. Position Pump on solid surface. When positioning make sure the Float Switch is away from the inlet pipe and at least 1 inch away from all obstructions throughout its movement. Discharge Pipe 3. Fit a sump cover with a hole for the output pipe and a hole for the power cord. Thread the Power Cord through the hole, but do not plug it in yet. Set the sump cover aside for now. Pump Outlet Note: The sump cover can also be fitted with a vent pipe, if desired. Pump Cord Sump Cover Pump Float Switch Figure C: Outlet Pipe and Plug 6. Connect additional Discharge Pipe as needed to direct the water discharge at least 3 feet away from the foundation. Slope the discharge pipe downward, away from the foundation. The discharge should be kept as short as possible with a minimum number of turns. IMPORTANT: Do not exceed the Maximum Head Lift @ 0 GPH Flow of the Pump. Figure B: Pump Position Page 4 For technical questions, please call 1-888-866-5797. Item 63892 Operation After reading these instructions, consider the following points before starting the pump: 1. Verify that the pump rests on the floor of the basin. 2. Verify that the discharge pipe is properly connected. 4. Verify that the electrical socket is GFCI protected and in good condition. Test GFCI protected outlet before use. 3. Verify that the electrical connection is 120 VAC, 60 Hz. 5. Verify that water and moisture cannot get near the power supply socket. 6. Verify that the pump is installed so as to prevent running dry. Maintenance TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION: Unplug the Pump from its electrical outlet before performing any inspection, maintenance, or cleaning procedures. If the pump is moved during operation, flush it out with clean water after every use. Quarterly Maintenance For frequent use, or dirty areas, more frequent maintenance is required. 1. Clean sludge and debris from the bottom of the basin. 4. Make sure discharge pipe is free from leaks. 2. Clean sludge/debris from inlet area. 5. Make sure check valve is functioning properly. 3. If the pump housing cannot be cleaned from the outside, it must be thoroughly cleaned. Unplug the power cord before maintenance. Dismantle the bottom part of the pump as follows: 6. Manually operate flow switch to determine that pump turns on/off as intended. a. Remove Screws (8) and Volute (7). b. Hold the Shaft (4) with a flat head screwdriver and turn the Impeller (5) counterclockwise to unscrew and remove. c. Clean the Impeller with clean water. d. Remove debris from around the Shaft and inside the pump housing. e. Reassemble in reverse order. Pump Base Volute Shaft Impeller Figure D: Pump with Volute and Impeller removed Item 63892 For technical questions, please call 1-888-866-5797. Page 5 Troubleshooting Problem Possible Causes Possible Solutions Pump runs, but 1. Inlet Screen and/or Impeller clogged. 1. Remove Volute and Impeller. Clean out dirt and will not deliver debris from pump housing and around shaft. Clean any water. Impeller. Reinstall Volute and Impeller. Refer to Quarterly Maintenance, paragraph 3 on page 5. 2. Low line voltage. 2. Consult an electrician. 3. Check valve (sold separately) 3. Remove and examine check valve. stuck or installed backwards. Pump won’t start or run. 1. Check power connections 1. Consult an electrician. and circuits/fuses. 2. Inlet Screen and/or Impeller clogged. 2. Remove Volute and Impeller. Clean out dirt and debris from pump housing and around shaft. Clean Impeller. Reinstall Volute and Impeller. Refer to Quarterly Maintenance, paragraph 3 on page 5. 3. Defective motor. 3. Have a qualified service technician repair or replace. Excessive noise 1. Debris in Impeller. or vibration. 2. Discharge pipe restricted. Pump starts and stops too frequently. 1. Water temperature too high. 2. Check valve (sold separately) stuck or installed backwards. 3. Back flow of water from discharge pipe. 1. Remove Volute and Impeller. Clean out dirt and debris from pump housing and around shaft. Clean Impeller. Reinstall Volute and Impeller. Refer to Quarterly Maintenance, paragraph 3 on page 5. 2. Clean Pump and discharge pipe. 1. Do not exceed 77° F (25°C) water temperature. 2. Remove and examine check valve. 3. Install or inspect check valve (sold separately). Follow all safety precautions whenever diagnosing or servicing the tool. Disconnect power supply before service. PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO. Record Product’s Serial Number Here: Note: If product has no serial number, record month and year of purchase instead. Note: Some parts are listed and shown for illustration purposes only, and are not available individually as replacement parts. Page 6 For technical questions, please call 1-888-866-5797. Item 63892 Parts List and Diagram Parts List Part 1 2 3 4 5 6 7 8 Description Pump Power Cord Float Switch Motor Shaft Impeller Gasket Volute Screw Qty. 1 1 1 1 1 1 1 7 Assembly Diagram 1 2 3 5 4 6 7 8 Item 63892 For technical questions, please call 1-888-866-5797. Page 7 Limited 90 Day Warranty Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase. This warranty does not apply to damage due directly or indirectly, to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity, improper installation, normal wear and tear, or to lack of maintenance. We shall in no event be liable for death, injuries to persons or property, or for incidental, contingent, special or consequential damages arising from the use of our product. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation of exclusion may not apply to you. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS. To take advantage of this warranty, the product or part must be returned to us with transportation charges prepaid. Proof of purchase date and an explanation of the complaint must accompany the merchandise. If our inspection verifies the defect, we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. We will return repaired products at our expense, but if we determine there is no defect, or that the defect resulted from causes not within the scope of our warranty, then you must bear the cost of returning the product. This warranty gives you specific legal rights and you may also have other rights which vary from state to state. 3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • 1-888-866-5797
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