Fjab222.tmp 920 0400 Onan CW (spec A L) Genset & Welder Parts Only Manual (09 1966)

User Manual: 920-0400 Onan CW (spec A-L) Genset & Welder Parts only manual (09-1966)

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SERVICE

AND

PARTS CATALOG

SERIES

ELECTRICGENERATING PLANTS

,,< –--y

,,-

,,2

ONAN 1400 73RD AVENUE N.E. “MINNEAPOLIS, MINNESOTA 55432

ADIVISION OF ONAN CORPORATION

920-400 9AL66 PrintedinuSA

INSTRUCTIONS FOR ORDERING

REPAIR PARTS

For parts or service, contact the~dealer from whom you purchased this equipment orrefer toyour Nearest Authorized P~ts &

Service Center,

To avoid errors or delay in filling yrmr parts order, please furnish all information requested,

Always refer to the nameplate on~our plant:

Always give the MODEL &SP~C. NO. and SERIAI, NO.

1- .......-1

For handy reference, insert YOUR plant

nameplate information in the spaces above.

Do not order byreference num$er or group number, always use part numher and description.

Give the part number, descri~tion and quantity neededof each item. If an older part cannot be identified, return the part

prepaid to your dealer or near~st AUTHORIZED SERVICh; STATION, Print your name and address plainly on the package.

Write aletter to the same add<ess stating the reason for returning the part.

State definite shipping instructions. Any claim for loss or damage to your unit in transit ,should be filed promptly against

the transportwion coll~rany making the delivery. Shipments are complete unless the packing’ list indicates items are

back ordered.

Prices are purposely omitted fro mthis Parts Catalog due to the confusion resulting from fluctuating costs, import duties,

sales taxes, exchange rates, etc.

For current parts prices consult our Onan Dealer, Distributor, or Parts and Service Center.

“En esta Iista de partes 10S prec ios se omiten de proposito, ya que bastante confusion resulto de fluctuaciones de 10S precios,

derechos aduanales, impuestos deventa, cambios extranjeros etc.

Consiga 10S precios vigentes de su distribuidor de prod uctos ‘‘ONAN”.

PARTS CATALOG

This catalog applies to the standard CW Plants (including mobile application plants) as listed below. Parts are arranged in

groups of related items. Each illustrated part is identified by areference number corresponding to the same reference number

below the illustration. Parts illustrations are typical. Using the Model arrd Spec. No. from the plant nameplate, select the

Parts Key No. (1, 2, etc., in the last column) that applies to your plant Model and Spec. No. This Parts Key No. represents

parts that differ between models. Unless otherwise mentioned in the description, parts are interchangeable between models.

Right and left plant sides are determined by facing the engine end (front) of the plant.

PLANT DATA TABLE

MODEL &SPEC. NO.

ELECTRIC

CYCLE

LDATA

PHASE

PARTS

KEY NO.

WATTS VOLTS**

I20

240

120/240

120/208

240

I20

240

120/240

120/208

240

480

220/380

[27/220

WIRES

5CW- lM/

5CW-2M/

5CW-3M/

5CW-4MJ

5CW-5M/

5,000

—— 2

3’

5CW- 1R/

5CW-2R/

5CW-3 R/

5CW-4R/

5CW-5R/

5CW-6R/

5cw-7R/

5CW-8 R/

5CW-53M/

5CV&54M/

5cw-57M/

5,000

120/240

120/208

220/380

120/240

120/208

240

220/380

5CW-53 R/

5CW-54R/

5CW-55R/

5CW-57R/

6CW-53 R/

6CW-54FV

6cw-55R/

6CW-55DR/

6CW-56 R/

6CW-57R/

6,250

120/240

120/208

240

120/240

480

220/380

705 CW- IR/

705 CVi-2R/

705CW-3 R/

705CW-3R17/

705cw-4R/

705 CW-5R/

705 CW-5DR/

705cw-6R/

705 CW-7R/

7,500

7.500

I20

240

I20/240

120/240

120/208

240

120/240

480

220/380

8cw-3R/

8CW-4R/

8,000 I120/240

8,000 120/208

8CW-53M/

8CW-54M/

8CW-55M/

8CW-56M/

8CW-57M/

8,000

8.000

120/240

120/208

240

480

220/380

8CW-53 R/

8CW-54R/

8cw-55R/

8CW-55DR/

8cw-56R/

8CW-57 R/ J---

8,000 [20/240

8,000 120/208

8,000 240

8,000 120/240

8,000 480

8,000 220/380

9,000 I20/240

9,000 120/208

[0,000 120/240

10,000 120/208

I0,000 240

I0,000 480 —

9CW-3 R/

9CW-4R/

10CW-3M/

10CW-4M/

10CW-5M/

Iocw-6M/

.—

—

iMODEL &SPEC. NO.

Iocw-3R/

10CW-4R/

\MOBILE APPLICATION PLAh

/*-The Specification Letter A

** -Reference to 120, 240, 120

*** -Parts that Differ Between I

PLANT DATA TABLE (Cont.)

EL ECTRI(

WATTS VOLTS** CYCLE

,!{

Ilj%J ~;%% 60

240 60

I0:000 120/240 60

I0,000 ~480 60

10,000 220/380 60

10,000 127/220 60

10,000 250 DC

DATA

PHASE WIRES

3 4

3 3

PARTS

KEY NO.

s*** ~PECIFICATION NUMBERS, 96, 665, 980, i329, 1338, 1511, 1597, 6

1615, 1689, 1725, 1775, 1776, 1813, 1819, 1824, 1837, 1841, 1850,

1970, 1991, 2148, 2203, 2206, 22[7, 2428, 2537

antes (A to B, Bto C, etc. )with Manufacturtig Changes.

40 and 480-volt Also Applies to 115, 230, 115/230 and 460-volt.

bile Application Planta will Also have the Specification Number Shown in the Part Description.

.. .— —.

,—.

.. .

,=.. ~

...... 1

a’ ?

()4- 23

—22

‘w

CRANKCASE GROUP

REF. PART QTY. PART REF. PART QTY. PARTS

NO. NO. USED DESCRIPTIONS NO. NO. USED DESCRIPTION

—. ——

I10 IA236 ICrankcase. (Incl. Brgs., Rr.

Brg. Plate &Oil seal) .

Repl. IO IA217

2IO IB373 IBearing, Frt. Cam., Prec.

Type (Repl. 10 IA70)

310 IA367 IBearing, Rr. Cam., Prec. Type

(Repl. IO IA50)

4PLATE, REAR CRANKSHAFT BRG.

IO IC67 I

10 IC268 I

5A IO IK341 2

5B I04B432 2

-. 6516A72 As Req.

.- 7505-274 4

8517-48 I

9502-2 2

10 520A I I 8

To Spec. E

Begin Spec. E

Bearing Kit, Crankshaft ,Frt.

&Rr. -TO spec. J,See Ref.

No. 5A

Bearing Kit, Crankshaft -Frt.

&Rr., Incl. Thrust Washer &

Pins, Prec. Type, Bronze

Faced, Specify: Std. or .002”,

.010”, .020” or .030” Under.,

Original Equip. Begin Spec. J

Repl. Alum. Flanged Brg.

Kit IO IK220 Used on Earlier

Models

Washer, Crankshaft Thrust

Pin, Lock (2) Flanged Brg.,

(4) Separate Thrust Washers

Plug, Countersunk Hd.

Plug, Exp., Rr. Camshaft

Brg. Opening (Rep!. 517-18)

Elbow, Oil Fi[ter Lines

Stud, Rear Brg. Plate, To

Spec. E

10A 805-18 8Bolt, Place, Rear Brg. Plate “

Begin Spec. E,,

,, -

II 520A43 I8Stud, Cyl. BaSe

12 520A434 2Stud, Cyl. Base

13 520A432 2Stud, Oil Base, Spec. A

14 520A433 2Stud, Oil BaSe, Spec. A

15 STUD, GEAR COVER

520A9 6Spec. A

I520A I I IBegin Spec. B

/16 520A I18 6Stud, Flywhl. Hsg., Spec. A

17 509P64 ISeal, Oil, Crank shaf~ Rear

f18 IO IKI16 IGasket Kit, Rr. Brg. Plate

I(Assorted Thickness)

~: IIOB640 2Cover, Valve Box

1IIOA647 2Gasket, Valve Box Cover

21 526-63 2Washer, Copper- Valve Cover

Screw

122 HOUSING, FLYWHEEL

IO IE 188 ISpec. AOnly

1IO IE222 IKey 1,2,3,4,6- Begin Spec. B

I10 IB229 IKey 5

\23 403A95 IBolt, Eye -Lifting

I24 IO IA154 Plate, Cover, Flywhl Hsg.

Opening, Spec. A

~25 123A445 ITube, Breather -Begin Spec.

/2,6 123A458 ICap, Breather Tube -Begin

ISpec. B

~; 123A3 15 IValve, Breather

123-452 IFilter, Breather Tube -Begin

29 Spec. B

‘.. ,.,

/’

,., -

., )

20-+?

db--

CI 7

OIL PUMP, OIL FILTER &BY@ ASS GROUP

REF. PART QTY. PART

NO. NO. USED DESCRIPTIONS

——

REF. PART QTY.

NO. NO. USED

PARTS

DESCRIPTION

Connector, Inv. Flare -Lines

to Filter

Line, Filter Inlet

Line, Filter Outlet

Screw, Shoulder -Pump Mtg.

Elbow, Inv. Flare, Filter

Lines, Key 1,2,3,4,5

Switch, Cut-off -Low Oil

Press. (Opt. )Key 6

Switch, Momentary Contact

(Used with opt. cut-off

Switch) Repl. 308 P37, Key 6

Tee, (Opt. )Cut-off Switch

Mtg., Key 6

Elbow, St. (Two Used to Mt.

Oil Gage Optionally Facing

Left) Key 6

120A222

120A22 I

Pis~on, Valve -oil By-pass

Spri~g, Oil By-Pass (Repl.

120~270)

Screlw, Guide -Oil By-Pass

(Repl. 120 A380)

Washer -Copper -Oil By-Pass

(Repl. 526-69)

Pump, Oil

Gas et Kit, Pump

Cup Intake -Pump

Filter, Incl. Cartridge

Bra~ket, Fi Iter (Repl. 122C89

&122C 120)

Gag~, Pressure

Car~ridge, Filter

Tee! Filter Inlet

El b~w, Press. Gage Corm.

14 502-3 2

122B94

122B95

120A 182

502-2

120A224

4526-153 I

19 309BI0

i20A279

120K161

120 B275

122C56

122C122

502-58

502-20

193P6

122-37

502-57

505-52

-—-,

,—.

—

---

1’

OIL BASE GROUP

+19+

11’”- II--2’+ -23

_.2&-

3EF. PART QTY.

NO. NO. USED

—— —

IBASE, OIL

I02E220 I

I02E262 I

I02E465 i

2FOOT, OIL BASE

/020223 2

I02B27 I2

3COVER, OIL BASE

I02A221 I

102A248 I

4102A222 I

5I02B215

6505-5 I

7505-268

8505-29

9505-130

10 123C402

PART

DESCRIPTIONS

Spec. A, Key 1,2,3,4,5

Begin Spec. B, Key 1,2,3,4,5

&6(Except Spec. 2428)

Key 6(Spec. 2428 Only)

Spec. A

Begin Spec. B

OPENING

Standard

Optional -For Heater Assy,

Less Heater

Gasket, Oil Base Opening

Cover

Gasket, Oil Base to Crkcase.

Elbow, St. -Oil Base Drain

(3/’4”)

Pipe, Oil Drain (3/4 x9)

Coupling, Drain Pipe, 3/4”

Plug, Oil Drain -3/4”

Tube, Oil Fill -Spec. AOnly

Housing, Crankcase Breather-

Spec. AOnly

Gasket -Oil Fill Tube,

Breather Hsg., Spec. AOnly

23C388 I

23A380 ‘2

REF.

NO.

18A

PARTS QTY.

~USED

123A437 I

123 B409 I

123A410 I

123A378 I

123A439 I

123A191 I

402A36 4

402A38 4

402A46 4

526A 124 8

MOUNTING ASSY.

HARDWARE

402A 103 4

402A219 4

333B42 I

309-29 I

PART$

DESCRIPTION

Tube, Oil Fill -Begin Spec. B

Cap, Breather Hsg., Spec. A

Only

Gasket, Breather Hsg., Spec.

AOnly

Indicator, Oil Level -Spec, A

Only

Indicator, Oil Level -Begin

Spec. B

Gasket, Oil Level Indicator

Cushion, Mtg. -Upper

Cushion, Mtg. -Lower

Bushing, Cushion Spacer

Washer. Mt~. Cushion

IN CL. REF; 19,20,21,22 PLUS

With 6“ Bolt

With 8“ Bolt (Optional)

Element, Heater -Oil Base

(opt. )

Thermostat -Oil Heater Cont.

(opt.)

REF. PART QTY. IPART IREF. PART QTY.

NO. NO. USED ~DESCRIPTIONS INO. NO. USED

-— —.—

IBLOCK, CYL. -IN CL. VALVE GUIDES &EXH. 1 13

VALVE SEAT INSERT -LESS VALVES, ETC.

I I OC757 Left Hand, Std.

II OC1201 ILeft Hand with Stellite Intake

&Ehaust Valve Seat Inserts

Optional

IIOC756 IRigh4 Hand, Std.

IIO C1200 IRigh~ Hand, with Stellite

Intakk &Exhaust Valve Seat

lnserls -Optional

I I 00644 4Guid~, Valve

INSERT, VALVE SEAT -STELLITE

I I 0A646 2Exha~st -Specify: Std. or

.002”,, .005”, ,010”, .025”

Over.

II OAI 191 2 Intake -Optional

VALVE

IIOB642 2Exha~st -Stellite -Std.

II OBI 195 2 *Exhadst -Stellite -For

Rotator -Optional

IIOB643 2Intake -Std.

II OBI 193 2*intake -Stellite -Optional

IIOA738 4Spring, Valve

RETAINER, VALVE SPRlk G

IIOA648 4Used with I10 B642& IIOB643

Valve s

II OA1204 4*Used with II OB1193 &

IIOBI 195 Valves -Optional

I I 0A620 4*Rotoc’ap, Valve -Used with

II OBI 193 &IIOBI 195 Valves

Optional

IIOA639 8Lock) Valve Sprg. Retainer

I I 5A34 4Tappet, Valve -Incl. Adj.

Screw

II 520A I I 4Stud, ~Exhaust Manifold

12,13 HEAD, CYL. -(Be Sure Both Heads are of the Same

Compression)

12 IIOD638 ILeft Hand, Std. Comp., For

Gasol ine Fuel

12 IIOD749 ILeft Hand, High Comp. For

Gas #uel 32

IIOD637

IIOD748

IIOB641

I I 0B645

I IOA707

I04A91

IIOA815

IIOA814

526A 127

I I 2-90

I12A19

I I 2A54

113-105

I14B64

I14B53

I14B54

I I 4A20

I14A57

805-20

PARTS

DESCRIPTION

Right Hand, Std. Comp., For

Gasoline Fuel

Right Hand, High Comp., For

Gas Fuel

Gasket, Cyl. Hd.

Gasket, Cy 1. Base

Nut, Cyl. Base Mtg.

Screw, Hex. Hd, Cyl. Hd.

Mtg.

Screw, Hex Hd. Cyl. Hd. Mtg.

Washer, Cyl. Hd. Mtg.

Piston &Pin -Specify: Std. or

.010”, .020”, .030” or .040”

Over. (Repl. I12-S5)

Ring, Lock -Piston Pin

Pin, Piston -Specify: Std. or

Ring Set -For IPiston -

Specify: Std. or .010”, .020”,

.030”, .040” Over. (Repl.

I I 3-59)

Rod, Connecting

Bearing Half, Con. Rod -

Specify: Std. or .002”, .010”,

.020”, .030” Under.

Bushing, Piston Pin -Semi-

Finished

Washer, Lock -Con. Rod

Screw -(See Ref. 30)

Screw, Corm. Rod -(See Ref.

30)

Bolt, Place -Repl. I14A20 &

I14A57

*-The optional Stellite Valve has its groove located 1/4”

from end of stem to accommodate optional Rotocap Valve

Rotatora and not change spring tension. If the Rotoc ap is

not used on this valve, the optional 110A 1204 Spring Retainer

(13/64” thick at O. D.) is required for proper spring tension.

.—

-—..

—

—. .

:RAN KSHAFT, CAMSHAFT, FLYWHEEL& BLOWER WHEEL

REF. PART QTY. PART IREF.

NO. NO. 9EJL DESCRIPTIONS l– NO.

—.

II04D 172 I

2I04BI I

3515-1 2

4I04A365 I

551&16 I

6I05AI 12 I

7105 B107 I

8150A4 13 I

9150C417 I

10 510-46 12

. . II 150A440 I

12 I50P437 I

13 I05A42 I

14 516AI16 2

CRANK, HAND

15 192C259 I

Crankshaft

Gear, Crankshaft

Key, Crnkshft &Camshft. Gr.

Washer &Slinger, Crnkshft.

Gear (Repl. I04A95)

Ring, Lock -Crnkshft. Gr.

Washer

Camshaft -Incl. Center Pin

Gear, Camshaft

Plate, Back -Gov. Ball

Spacer, Gov. Ball

Ball, Fly -Governor

Cup, Governor

Ring, Snap -Center Pin

Washer, Thrust -Cam. Gear

Pin, Roll -Crank Guide Pilot

Spec. A, B-Housed Plants

(Repl. 192 C204)

PART QTY.

NO. USED

— —

192C268 I

150A435 I

FLYWHEEL

104D 192 I

104A205 I

I04A160 I

5I5-90 I

134C388 I

134C387 I

192B193 I

516AII 2

520A45 II

I04B252 I

104- I37 I

800-75 I

PARTS

DESCRIPTION

Begin Spec. C

Pin, Camshaft Center

Key 1,2,3,4,6

Key 5- Incl. Ring Gr.

Washer, Flywheel

Key, Flywheel Mtg.

Wheel, Blower

Hub, Blower Wheel

Support Guide, Crank -Incl.

Dowel Pins -Spec. A,B

Pin, Dowel -Crank Support -

Spec. A,B

Stud, Blower Wheel &Support

Spec. A,B

Dog, Crank, Begin Spec. C

Gear, Ring -Key 5

Screw, Dog Mtg., Begin Spec.

C(Repl. 806-38)

,.-.

GOVERNOR& GEAR COVER GROUP

Note: Vacuum booster parts do not apply to X-Ray models

(705 CW-3R17/). I

REF. PART QTY. ~PART REF.

NO.

PART QTY. PART

NO. NO. USED IDESCRIPTIONS

—.— —INO. USED DESCRIPTION

—— —

2’

3’

150AI15

150A96

150A398

150A639

Spr(ng, Governor

Stud, Gov. Sprg. Tension

Nut~ GOV. Spd. Adj.

Joir+ Ball, Gov. Link (Repl.

I50 A300)

Lin~, Gov. Arm to Carb.

Bra~ket, Booster Ext. Sprg.

Key13,4,5,6

Spri~g, Ext. Booster -Key

3,4,5,6

Rind, Gasket -Booster to

Man! -Key 3,4,5,6

Kit, ,Eooster Repl. Key 3,4,5,6

Kit, lBooster Diaph,, Key 3,4,

5,6

SPring, BOoster -Int., Key 3,

4,5,6

Brat’ket, Booster Int. Sprg.,

Key 3,4,5,6

Plate, Diaph., Booster, Key

3,4,5,6 (Repl. 150 A373)

Gasket, Diaph. Plate, Key 3,

4,5,4 (Repl. 150 A374)

516-39 IPin, Cotter, Key 3,4,5,6

516-85 Ipin, Roll, Key 3,4,5,6

IHousing, Vacuum Booster (Not

Sold Separately)

Cover, Vacuum Booster Hsg.

(Not Sold Separately)

ASSY., IN CL. REF. 20-29

Spec. A

Begin Spec. B(Repl. I03C140)

Seal, Oil -Crnkshft. Frt.

Bearing, Needle (Upper)

Bearing, Needle (Lower)

Ball, Brg., Shaft Thrust

Seal, Oil -Gov. Shaft

Yoke, Governor Shaft

Pin, Stop -Gov. Cup

Arm & Shaft Gov.

Screw, Adj. -Gov. Sensitivity

Bracket, Gov. Spring

Gasket, Gr. Cover Mtg.

Stud, Arm Cover Mtg. -Spec.

AOnly

150A410

150A495

COVER, GEAR -

I03CI15 I

I03C173 I

509- I9I

510-48 I

5Io-49 I

510-14 I

509-46 I

150A444 I

516-90 I

150B416 I

150A438 I

150A4 I I I

I03CII0 I

520A363 I

7150A47 II

8150A425 I

150K580

150K582

II 150A475 I

12 150,4376 I

13 150A666 I

14 150A668

--—..

,..—.

REF.

B@=’” ‘L y;” l!Z ‘%’ ,DE’;gP;;’oNBegin

“IBF ;g 1A ~~~~~5 ~EZ;;rz;i

Spec, G(Note: Wrapper not

,..

7‘- ‘“- I

65I7-9 Plug, Button -Spec. Bthrough

17 F

:-, %%%f?

7140B467” IGasket, Spec. Bthrough F

(Repl. 508-73)

m8140A357 IInlet, Carb. Air (Metal) Spec.

~Bthrough H-Order 145A239

Rub. Inlet, 145A246 Bushing,

503 P368 Clamp

8A 145A239 IInlet, Carb. (Air Horn) Rubber

4Bushing, Carb. Air Inlet for

@2: 22X >-& ‘B ‘:: :E::;’:::.%ii:;

‘Yp%g ~.@ ,0 CLAMP, HOSE

~#l@$’ ;,{ir ~“ ,0 ‘0’

503-274 Air Clnr. Hose to Carb. Inlet

/’ 7. 503-274 Metal Inlet to Carb. -Spec. B

‘Y ‘8through H

‘&

10A I

9503A368 Clamp, Hose -Rubber Inlet

to Car b., Begin Spec. J

II 133A32 10r2 Tube, Air Pre-heater -Spec.

:& A(l), Begin Spec. B(2)

lR CLEANER GROUP 10’ 12 503-259 IHose, Air Pre-heater -Begin

:F. PART QTY. PART Spec. B

13 503A215 IHose, Air Pre-heater -Spec. A

10. NO. USED DESCRIPTIONS 14 133K30 [Pre-Heater Kit, Air -Spec. A

—(Incl.

I140A343

Air Adapter, Hose,

[Cleaner, Air -Oil Bath Type, Clamps &Tube)

Spec. A(Repl. 140 C266) 15

503-269 3

140D355

Clamp, Hose -(2) Air Pre-

1Housing, Mesh Type -Spec.

Bthrough Fheater Hose, (1) Air Clnr.

2A 140D53 IIHousing, Cart. Type -Begin Hose to Air Clnr. )

16 I

Spec. G503A275 Hose, Breather Cap to Air

31406356 ICover, Mesh Type -Spec. BInlet (3-1/8”) Begin Spec. B

(See Also

through FOptional Fuel

3A 1406532 ICover, Cart. Type -Begin ~

System Group) Spec. A

Spec. G17 \’23A41 ITube, Breather Cap to Air

4520A75 2Stud, Mesh Type -Spec. BClnr. (See Also Optional Fuel

System Group) Spec. A

through F508-3 IIGrommet, Rubber -Air Clnr.

(For I1/32” Hole) Spec. B

Through F

;NITION GROUP

MAGNETO PARTS GROUP (Typ~e FM-PEI)

REF.

NO.

PART

NO.

16 IC238

QTY .PART

USED DESCRIPTIONS

Note: These parts are for type FM-PE I-2 B69A magneto. Be

sure to check magneto nameplate for type before ordering

replacement parts.

,,.

Magneto Assy., Incl. Dr. Gr.,

(Repl. 161 A148)

Gear, Msg. Drive

Point Set, Incl. Arm &

Stationary Brkt,

Condenser, Magneto

Cap, End

Rotor Assy., Magnetic

Bearing, Roller -Rotor Cam

End

Coil, Magneto

Ferrule, Grd. Term.

Insulator, Grd. Term.

Ring, Drive Shaft Snap

Housing, Magneto

Screw, End Cap (IO-24x 5/8”)

Screw, Condenser Mtg. (8-32 x

1/4”)

Screw &Lockwasher, Brkr.

Arm Term.

Screw &Lockwasher, Contact

Support Locking (8-32 x5/16)

Outlet, High Tension Cable

Set Screw, Coil Bridge

Washer, Rotor Dr. End Seal

(Outer)

Washer, Rotor Dr. End Seal

(Inner)

Washer, Rotor Dr. End Brg.

Retaining

Gasket, End Cap to Hsg.

Spring, Contact Support Grd.

Hub, Coupling

Coupling Assy., Impulse -

Incl. 23, 25, 26

Spring, Impulse Cplg. Dr.

Shell, Impulse Cplg.

Spring, Impulse Cplg. Pawl

Pin, Impulse Cplg. Pawl Stop

(3/8-16)

Nut, Impulse Coupling

Bushing, Impulse Coupling

Washer, Coupling Plate

Nut, Ground Cable

Wick &Holder, Cam

Seal, Rotor Drive End

Spring, Coil Lead

Terminal Ground Cable

Support, Bearing

Screw, Brg. Support (8-32 x

3/8”)

Bearing, Rotor Drive End

Washer, Contact Support

Locking Screw Plate

Washer, Ground Terminal

Cover, Vent

Screw, Vent Cover (6-32 x

1/4”)

Screen, Vent

Key, Rotor Shaft to Impulse

Cplg.

Screw, Rotor Dr. End Brg.

Washer (8-32 x3/8”)

Lockwasher, Brg. Retainer

Screw

Washer, Brg. Support Grease

Retaining (Outer)

Washer, Brg. Support Grease

Retaining (Inner)

160B339

161-242

161 A178

161 P210

161 P212

161 P217

161 P211

161AII

161 PI18

161-19

161-236

161-120

16 IP224

~30

14 16 IP223 I

161 P231

161 P123

16 IP226

161-128

KA’W ‘?/24

19 161 P213 I

20 161 P214 I

161 P215

161-136

161-170

16 I-243

.‘-48 ‘\.

161-51

161-131

161-96

161-172

161-53

161-135

16 I-240

161 P164

16 IP230

161-62

161-186

161-I 19

161 P216

814-77

161P71

526-3

161A79

161 P219

16 IP220

161 P221

515-1

46 16 I-244 I

47 850-25

48 161 P232 I

161 P213

49 I

___-= ...

------

. .. ...... ——,—. . . . ....—. ..

MAGNETO PARTS GROUP (Type FM-JEI) REF. PART

No.

CITY.

USED

PART

DESCRIPTIONS

Note: These parts are for type FM-JE I-2 B69A magneto. Be NCI.

sure to check magneto nameplate for type before ordering

parts.

—..IMagneto Assy., Incl. Dr. Gr.

(Order 16 IC238)

Gear, Magneto Drive

Point Set, Contact

Condenser Magneto

Cap, End

Rotur Assy., Magnetic

Bearing, Rotor Cam End

Coil, Magneto

Ferrule, Primary Grd.

Insulator, Primary Grd. “Term.

Ring, Rotor Shaft Snap

Housing, Magneto

Screw, End Cap (IO-24 x

5/8”)

Screw, Condenser Mtg. (8-32

X318”)

Screw &Lockwasher, Brkr.

Arm Term. (8-32 x3/8”)

Screw &Lockwasher, Contae-t

Support Locking (8-32 x318”)

Outlet, High Tension Cable

Set Screw, Coil Bridge

Washer, Rotor Dr: End Seal

(Outer)

Washer, Rotor Dr. End Seal

(Inner)

Shim, Rotor Dr. End Brg.

Gasket, End Cap to Hsg.

Spring, Ground Switch

Hub, Coupling

Coupling Assy., Impulse -

Incl. 23, 25, 26

Spring, Impulse Cplg. Dr.

Shell, Impulse Cplg.

Spring, Impulse Cplg. Pawl

Pin, Impulse Cplg. Pawl Stop

(3/8-16)

Nut, Impulse Coupling

Bushing, Impulse Coupling

Washer, Coupling Plate

Nut, Ground Cable

Wick &Holder, Cam

Seal, Rotor Drive End

Spring, Coil Lead

Terminal, Ground Cable

Support, Bearing

Screw, Brg. Support (8-32 x

3/8”)

Bearing, Rotor Drive End

Washer, Contact Support

Locking Screw Plate

Washer, Grd. Term.

Cover, Vent

Screw, Vent Cover (6-32 x

1/4”)

Screen, Vent

Key, Rotor Shaft to Impulse

Coupling

Ring, Rotor Bearing Snap

Washerj End Cap Plate

Screw, Contact Support Adj.

Screw, Cam Wick (6-32x 3/8”)

Lockwasher, Cam Wick Screw

Spacer, Cam Wick

Washer, Cam Wick

160B339

161-86

161 A178

161 P210

161-169

161-72

161-168

161AII

161 PI18

161-19

161-236

161-120

16 IP225 I13

14 16 IP225 I

15 16 IP225 2

161 P123

161-239

161-128

161 P21319 [

\:.

~.@ \

,, ,y~i’ 42 -!3– 4+ ,,, “,,

,. ____ /

.,’ /

161-56

161A42

161-136

161-170

161-171

As Req.

‘d “,743”,/’ 3Y

~\.,_,,/’

35 :>b{”;o /

I&i -.,

/’ 25

161-S1

161-175

161-96

161-172

/14 .‘%~;& 161-53

161.135

16 I-240

161 P164

161-112

161-62

161-186

161-119

161-173

814-77

.,, /‘.(

\/77~ ‘(49

161P71

526-3

8 16 ‘“-z+ -

161A79

16i A2i9

16 IP220

161 P221

515-1

161-18

161-241

161-35

812-61

161-116

161-113

161-114

I) A.J-’ 1

24-+?s=’-”o

FUEL. SYSTEM GROUP, STAN DAR13 (See Also Optional

Fuel System Group) 1

.— I

REF. PART QTY. PART

PART QTY. PART

NO. USED DESCRIPTIONS

-— _

149D6Y3 IPump, Fuel Spec. A(Repl,

149q405 &149 C559)

PLIMP, FUEL -BEGIN SPEC. B

REF.

No. NO. NO. USED DESCRIPTIONS

—.

159A477 IBracket, F1. Line Support -

Begin Spec. B

508-2 IIGrommet, Rubber -FI. Line

Support Brkt. -Begin Spec. B

50 IA27 ILine, FI Tank to plant.

415A124 ICap, Rain --Rubber

415 B126 ITank, F1. (5-Gal. ) - Repl.

415AI0

504A 13 IValve, Shut Off -F1. Tank

CARBURETOR -GASOLINE

141 C560 Key 1,2

14 IC564 IKey 3,5 (Also Key 4,6 -To

Spec. F)

141 C621 IKey 4,6 -Spec. Fthrough K

i4 IC655 IKey 4- Begin Spec. L

154A133 IGasket, Carb. to Manifold

MANIFOLD, INTAKE

154D253 IKey !,2. -Spec. A(Note: Also

for Key 4, X-RAY Only -Spec .

I49C567 —

With+ut Priming Lever -Key

2,4,5,6

with ~priming Lever -Key 1,3

Gasket, Intake Man. Mtg.

Adapter, F1. Pump -Begin

Speci B

Gas~et, Fuel Pump to Adapter

Begi[] Spec. B

Spacer, F1. Pump Mtg. -Spec.

Spat er, F1. Pump Adapter

Mtg. -Begin Spec. B

;;:: ~, Fuel Line Connection

A(3), Begin Spec. B

(2)

Nut, ,Carburetor Stud

Connkctor, Fl, Line .F1.

Pum~ Out. -Begin Spec. B

Rod, lPush -F1. Pump Adapter

~~~~,sp;~~~ -Spec. B to

149C530

154A252

149C528

5149A277 I

6149A388

7149A520

502-2

As Req, 24

868-3

502-3

154D3 14 IKey 1,2- Begin Spec. B(Note:

Also for Key 4, X-RAY only -

Begin Spec. B)

154A266 IKey 3,4 -Spec. A(Note: For

Key 4, X-Ray Only -Use

154D253)

154D3 15 IKey 3,4,5,6 -Begin Spec. B

(Note: For Key 4, X-RAY Only

Use i54D314)

800-52 2Screw, Hex Hd. Mach. -Carb.

to Man. (3/8-16 X1-1/2) -

Repl. 520A3 I1)

II 149A519 I

12 149B79 I

Seriai 508834

I-l NE, FUEL -PUMP TO WRBURETOR

149A533 IBegin Spec. B

149 B403 ISpec/ A

159B407 ILine, FUel -Supply Con. to

F1. Pump in. -Spec. A

14YA171 IBracket, Ft. Supply Con, -

Spec. A

15 26

.. ......,.

.-—.-.

—..

FUEL PUMP PARTS GROUP REF.

NO.

.:,

0,“ -17

Note:

PART QTY. PART

NO. USED DESCRIPTIONS

149D693 IPump, Fuel -Spec. A(Repl.

Blaking Mfr. Pump)

PUMP, FUEL -BEGIN SPEC. B

I49C530 IKey 1,3 (With Priming Lever)

149C567 IKey 2,4,5,6 (Less Priming

Lever)

Body, Upper (Note Sold Separ-

ately)

149A96 2*Valve &Cage

149A95 2*Gasket, Valve

DIAPHRAGM &PULL ROD

149A582 I** Spec. A

149P276 ILBegin Spec. B

SPRING, DIAPHRAGM

149A672 I** Spec. A(Repl. 149A93)

149P576 IBegin Spec. B

RETAINER, VALVE

149A539 ISpec. A(Repl. 149A84)

149 P575 IBegin Spec. B

149A 159 2**Gasket, Valve Ret. -SPec. A

(Blaking Mfr. Pump Only)

SPRING, ROCKER ARM

149A675 I** Spec. A(Repl. 149A94)

149 P580 IBegin Spec. B

PIN, ROCKER ARM

516Ai13 ISpec. A(Repl. 516A25)

149 P578 IBegin Spec. B

I49-7 IoIArm &Link Set, Rocker (Sold

only as aset )Spec. A

149P58 IIArm, Rocker -Begin Spec. B

149A55 IILever, Primer -Spec. A(Onan

Mfr. Pump Only)

509-65 2Seal, O-ring -Primer Lever -

Spec. A(Onan Mfr. Pump Only)

[49.A404 ISprin~, Primin~ Lever -Spec.

A(O~an Mfr. Pump Only)

GASKET, MOUNTING

149A3

149A277

5[8-129

149 P573

I49A4~ I

815-148

815-147

149 P579

149P577

149P483

149A275

149 P793

815-135

850-30

**spe=. A(Pump &Spacer Mtg. )

LBegin Spec. B

Ring, ERetainer -Priming

Lever Shaft -Spec. A(Onan

Mfr. Pump Only)

Body, Lower (Not Sold

Separately)

Bail, BOW IRetainer -Begin

Spec. B

Bowl, Strainer- Begin Spec. B

Screw, Pump Assy., Spec. A

Screw, Valve Retainer, Spec. A

Link, Rocker Arm -Begin

Spec. B

Bushing, Rocker Arm Pin -

Begin Spec. B

Screen, Strainer -Begin Spec.

LGasket, Bowl -Begin Spec. B

LSeal, Diaphragm Pull Rod -

Begin Spec. B-Note: Req. to

maintain crankcase vacuum

with pumps having lower

body vent hole.

Screw, Body

Lockwasher, Body Screw

REPAIR PARTS KIT, FUEL PUMP

149K526 ISpec. A$Incl. Parts Marked

*&+$

149 KI06 IBegin Spec. B-Incl. Parts

Marked L&*

All parts listed for Begin Spec. BMalls. are for AC

Mfr. Pump only. Carter Mfr. Pulmp (used during Spec. B

prior to serial 508834) parts are not available, use pump

assembly 149 C567,

—— 39

REF.

No.

-—

PART QTY. PART

NO. USED DESCRIPTIONS

— —

CARBURETOR -GASOL INE

141 C560 IKey I,2

141 C564 IKey 3,5( Also Key 4,6 To

Spe c. F)

141 C621 IKey 4,6- Spec. FThrough K

141 C655 IKey 4-Begin Spec. 1..

CARBURETOR -OPTIO NAL FUEL

14 iC492 IGas -Gasoline- Key 2

141 C494 IGasrGasoline -Key 4-To

Spek. F

141 C622 IGaslGasoline -Key 4,6 -Spec.

FThrough K

141 C656 IGas-Gasoline -Key 4-~egin

Spec. L

141 C562 IGasl(Only) -Key 2

141 C519 IGas~(Only), Key 4,6

BODY. AIR INTAKE -IN+ CHOKE SHAFT BUSI+.

I41-530 I

I4I-666 I

141-531 I

SHAFT, CHOKE

14 IA478 I

141-624 I

PLATE, CHOKE

14 I-532 I

14 I-667 I

141-471 2

141-8 I

141-9 I

141-533 I

141-566 I

141-534 I

FLOAT

141-535 I

14 IA493 I

To Spec, L

Begin Spec. L

B~s~ing, Choke Shaft -To

Sped. L

Key 1,2,3, S (Also Key 4,6 -

“To Spec. F)

Key ~4,6 -Begin Spec. F

To Spec. L

Begi,n Spec. L

Screw, Choke Plate

Needle, Idle Adjusting

Spring, Idle Needle

Pluglj Fuel Filter Head

Fi[tqr, Fuel Inlet

Was~er, Gasket -Filter Plug

Gas~l ine Carburetor

Gas-’Gasoline Carb. 40

REF.

No.

:3.5

PA R-T

NO.

.—

153A214

141-72

141-536

141-537

141-538

141”539

I41-540

141-541

141-542

141-543

148A 198

148 B197

148A135

141-70

141-544

14 I-545

141-546

14 I-585

14 IK586

815-133

141-551

14 I-257

I4I-552.

141-2

VENTURI

141-484

——. .—.

QTY. PART

USED DESCRIPTIONS

Arm, Choke Shaft -Key 4,6 -

Begin Sp.ec. F

Axle, Float

Gasket, Intake to Bowl

Screw, Intake to Bowl

Bowl, Fuel p.lncl. Ref. 19

through 23

Plug, Lead -Bow IPassages

Bushing, Idle Channel

Jet, Blank -Accelerator

Plug, Jet Channel -Acceler-

ator

Plug, Accelerator Pump Rod

Channel

Gasket, Gas Adapter -Gas or

Gas-Gasoline Carb, Only

Adapter, Gas Fuel -Gas or

Gas-Gasoline Carb. Only

Lock, Float -Gas-Gasoline

Carb. Only (Not needed

replace with pipe plug. )

Plug, Bowl Drain

Plug, Power Jet Channel

Gasket, Bowl to Throttle

Body

Screw, Bowl to Body

Body, Throttle (Incl. Shaft,

Plate &Brgs. )

Shaft & Lever Kit, Throttle - -

Incl. Stop Screw

Screw, Lever Stop

Plate, Throttle

Screw, Throttle Plate

Lever, Clamp -Throttle

Screw, Throttle Lever Clamp

Key 1,2- Gasoline Carb.

—— ..-—.—...—.

...

~....

—.

-. ..

REF.

NO.

PART

NO.

I4IP573

148A 195

148A 196

I41-553

141A77

141-554

141-555

141-556

141-323

“r.

I16

CHOKE GROUP

QTY. PART

USED DESCRIPTIONS

IKey 3,4,5,6 -Gasoline Carb.

IKey 2-Gas or Gas-Gasoline

Carb.

IKey 4,6-Gas or Gas-Gasoline

Carb.

IJet &Adj, Needle Assy., Main

2Washer, Main Adj. Needle &

Fuel Valve

IJet, Idle

IJet, Discharge

IJet, Well Vent

IValve, Fuel Inlet

REF. PART

NO. NO.

45 141 A501

46 148A17

47 504-7

141 P590

141-563

14 I-529

QTY.

USED

PARTS

DESCFtl PTION

Spring, Choke Stop -Gas-

Gasoline Carb.

Gasket, Float Lock Bushing -

Gas-Gasoline Carb.

Valve, Gasoline In. Shutoff

Key 2,4,6 -Gas-Gasoline

Carb.

Kit, Repair -Throttle Body

Needle Bearing -Incl. Seal &

Washer

Kit, Repair -Carb.

Kit, Gasket -Carb.

.. .

,,.

,’ .,

456

REF.

No.

.—.. 7

PART QTY .PART

NO. USED DESCRIPTIONS

— —

153A155 IAdapter, Choke -For Gasoline

(Only) Carb. -Key 2,5 (Also

Key 4,6- To Spec. F

14 IA502 IAdapter, Choke -For Opt,

Gas-Gasoline Carb, -Key 2,

4,5, -To Spec. L(Note: Used

only as choke lock for Key 4

Spec. Fthrough K)

141 A372 IKnob, Choke Shaft -Key 2,5

(Also Key 4-To Spec. F)

153A58 I*Housing, Choke Bimetal -Key

2,5 (Also Key 4,6- To Spec. F)

I53-57 I*Element, Bimetal -Key 2,5

(Also Key 4,6 -To Spec. F)

COVER, CHOKE -INCLUDES HEATING ELEMENT

153A 162 I*28-Volt -Key 2(Also Key 4,6

To Spec. F)

153A50 I6-Volt -Key 5

LEVER, CHOKE SHAFT

145A60 IKey 1,3

145-172 IKey 6

BRACKET, CHOKE CONTROL ROD -KEY 1,3,6

14 IA496 To Spec. L

153A347 IBegin Spec. L

518 P176 IClip, Choke Rod to Brkt. -Key

1,3 Begin Spec. L

14% 13{

,. . .......

15.4

“.6;

c--.,

“‘F

REF. PARTS QTY. PARTS

NO.

NO. USED DESCRIPTION

——

ROD, CHOKE CONTROL

14 IA497 IKey 1,3

153A18 IKey 6

CHOKE, AUTOMATIC -SISSON -KEY 4,6

153 P213 ISpec. Fthrough K

153A337 IBegin Spec. L

153A346 ICover, Choke -Incl. Htg.

Element, Key 4,6, Begin

Spec. F(Repl. 153A256)

153A252 IBracket, Auto. Choke -Key

4,6- Begin Spec. F

LINKAGE, AUTOMATIC CHOKE -KEY 4,6

153A2S3 IGasoline (Only) Carb. -To

Spec. L

153A344 IGasoline (Only) Carb. -Begin

Spec. L

153A254 IOptional Gas-Gasoline Carb.

To Spec. L

153A343 IOptional Gas-Gasoline Carb.

Begin 5pec. L

CLIP, END -CHOKE LINKAGE -KEY 4,6- BEGIN

SPEC. F

518-5 ICarburetor End

518-47 IChoke End

153A214 IArm, Choke Shaft -Key 6-

Begin Spec. F

-4

OPTIONAL FUEL SYSTEM GROUP

(Combination Gas-Gasoline o) Gas Only, Downdraft Carburetor)

1’

REF. PART ,QTY. PART I

No. No. USED

DESCRIPTIONS ‘

—— —

REGULATOR, GAS (~heck Reg. Nameplate for

Manufacturer. Order Pa~ts Accordingly)

I148C3 I I IGa~retson Manufacture- Used

,Begin Serial 57357 I-Key

2, ,6

1A 148A-428 Ensi gn Manufacture -Used

Prior serial 57357 I-Repl.

148A9 -Key 2,4

2LINE, GASOLINE -PU MP TO CARB. -GAS-GASO-

LINE MDLS. -KEY 2,4, 6

149B43 IISp ec. A

149A533 IBegin Spec. B

3l-U BE, BREATHER (Ru~bber) GAS-GASOLINE &GAS

MODELS

123A412 IKey 2- Spec. A

503A267 I

Ke, 2-Begin Spec. B(Use

wi hEnsign Reg. Only)

123A415 IKe) 4- Spec. A

503A266 1Ke~ 4-Begin Spec. B(Use

‘4WI hEnsign Reg. Only)

503A275 IKe~ 4,6 -Spec. BThrough E

(Use with Garretson Reg.

On~ly)

503A3 18 IKey 4,6 -Begin Spec. F(Use

with Garrets on Reg. Only)

4148A2 14 ICh~okep Gas Fuel -Key 4

(Use with Ensign Reg. Only)

5CARBURETOR -GAS-G~ASOLINE

14 lC492L” IKey 2

I4IC494 IKe~ 4- To Spec. F

14 IC622 IJ

Kel 4,6 --Spec. Fthrough K

141 C656 IKe~y 4- Begin Spec. L

6CARBURETOR -GAS (O~lY)

14 IC562 IKe~ 2

141 C519 IKey 4,6

REF.

No.

PART QTY. PARTS

No. USED DESCRIPTION

—— —.

503-51 IHose, Gas Reg. to Carb. (42”)

159 B294 ITank, Reservoir -Gravity

Feed -Gasoline -Key 2,4

505-135 INipple, Half -Gas Reg. Out.

Key 2,4

505-13 IIBushing, Gas Reg. Out., Use

with Ensign Reg. Only) -Key

2,4

CLAMP, GAS HOSE (Note: The 0.D. of the Gas

Fuel Hose varies, select appropriate clamps. )

503-27

503-32

503-49

148A 107

505-39

505-57

505-101

307P3 12

149-558

148-300

148-522

148-390

149A555

3/4” O.D. Hose

7/8” O.D. Hose

15/16° O.D. Hose

Vent (Use with Garretson Reg.

On Iy)

Elbow, Pipe -3/8” (Used

with Garretson Reg. Only)-

Key 2,4

Plug, Pipe -l/8° -Gas Reg.

Key 2,4

Nipple, Pipe -3/8S1 ~1~$

(Used with Garretson Reg.

Only) Key 2,4

Valve, Sol. -Gaseous Fuel -

Key 2,4

Strainer, Gaseous Fuel -Key

2,4

Repair Kit, Gas Reg. (Ensign

Model F)

Repair Kit, Gas Reg. (Ensign

Model F1)

Repair Kit, Gas Regulator

(Garretson)

Cover, Crkcs. F1. Pump Hole

(Gas Only)

‘-’

.... .. .

... ,

-–.,

.,—.

,,... \

OPTIONAL FUEL SYSTEM GROUP (Liquid Petroleum Gas Only)

REF. PART QTY. PART

13 NO. NO. USED

DESCRIPTIONS

—— —

~_Q +

I141 B671 ICarburetor, Pressure -LPG

Fuel -Combination Carb. &

,=; ~’ :q 2Press. Reg. (Components Not

,;*T

,.. . \~. I#Available) -Repl. 141 B637)

*“: ,– .2Describe ISeal, Throttle Shaft (Zenith

kde 50-CT48-9) -Component of

Carb. 141 B637 &141 B671

@“ =-—-= 3520A429 2Stud, Carb. Mtg. (3/8 x2- I/2”)

%4502-230 IElbow, Carb. F1. In. (3/8”

Male Pipe Thrd. by 3/8”

:’~-’ :‘

Tube)

5502-138 IElbow, Breather Hose to Carb.

6148C429 ILine, Fuel -Vapor. to Carb.

7502-23 IIUnion, Half -Vapor. Out.

—

8(1/4” Male Pipe Thrd. by

3/8” Tube)

8332-50 2Clip, Fuel Line to Eng.

7+ /9 9148A418 IVaporizer

‘~ 4

Assy. (Mts. on

Blower Hsg. Frt. )

~w~

,,,’,,, 10 148A423 I

<( ,’- Bracket, Vapor. Mtg.

!1. _;II 145A23 IISpacer, Carb. to Intake Man.

=“* 12 149A555 ICover, Crankcase Fuel Pump

Hole

13 503A366 ITube, Ereather (Rubber) -Air

Cleaner

EXHAUST GROUP

:~ ~

,.,..,,,,,

,, .:.

,, .!

,,j,

REF. PART QTY. PART .,,

NO. NO. USED DESCRIPTIONS ‘:,

—— —

‘MANIFOLD, EXHAUST

155C352 Horizontal Outlet, All Except

Key 6(Specs. 2203 &2537) ,,

154D562 Vertical Down, Optional 4:.

154C727 Key 6(Spec. 2203 Only)

154D76i Key 6(Spec. 2537 Only)

2155A 170 Adapter, Exh. Man. Out. 23

3154A133 IGasket, Exh. Adapter

155A343 2

i, }\\ ‘,’ I

Gasket, Exh. Manifold ,0 ,ti ///,

5155B77 Muffler, Exhaust

,:-=

6I550492 \

Tube, Exh. -Flexible ., .:.

505-3 I

Coupling, Pipe -Exh. Tube ..“

,, \,’ <“66A ..:>’

155A294 Plate, Wall -Exh. Tube ....’, ~,

~..;’;

.--.l .-,

~.’;

,.! t

>,’”

,\’1

/’

‘$ ~]

7“

,’

,,,

., ,,, ,>

...+

. .

5--- m

/‘“~’, “1

I1/111./

‘p’” ~s!!::_

.,,,.

.,.,;,,,

,T,”

J,,

,?”}

la I“’.+-” ,65

AIR HOUSING GROUP

Note: Shutter components are listed but not illustrated. u%1

REF. PART QTY .PART

NO. NO. USED DESCRIPTIONS

l<”

HOUSING, BLOWER

134D394 ISpec. A

134D462 IK~Y 1,2,3,4,6 (Except Spec.

2537)

134 D1228 IKey 6(Spec. 2537 Only)

134D503 IKey 5

SCROLL, BLOWER HOIUSING

134D396 IK~y 1,2,3,4,5,6 (Except

Spec. 2203)

134 AI095 IK~y6 (Spec. 2203 Only)

134B397 IG1ille, Air Outlet

PANEL, BLOWER HSG. FRONT -WITH INTE -

GRAL CRANK GUIDE

134E999 IAIExcept LPG Pits. &Key

6(Spec. 2203 Only) -Repl.

134E408

134 BI020 ILPG Pits. (With Prov. for

M~g. Vaporizer)

134A I169 IKey 6(Spec. 2203 Only)

134D423 IAdapter, Air Outlet

134B47 IICover, Crank Opening -Spec.

B~Only

134B398 IPjate, Baffle -L.H. Cyl.

134B399 IPlate, Baffle -R.H. Cyl.

134 B402 IExtension, L.H. Baffle Plate

134B403 IE~tension, R.H. Baffle Plate

SHROUD, LEFT HAN@ CYLINDER

134 B437 ISpec. A-Incl. Fasteners

134D458 IB~egin Spec. B

SHROUD, RIGHT HAND CYLINDER

134B438 ISpec. A-Incl. Fasteners

134D4S9 IBegin Spec. B, Key 1,2,3,4,6

134D576 IKby 5

134A487 2Biracket, Shroud -Begin Spec.

517-9 IPlug, Button -Pre-1 -itr. Tube

Air Out.

CATCH, SHROUD FAS TENER -SPEC. AONLY

134B414 IRight Hand Lower

134A413 IL,eft Hand Lower

I44

—

REF PART QTY .PARTs

NO. NO. USED DESCRIPTION

——

CATCH, SHROUD FASTENER -SPEC. AONLY

134A41 I I Right Hand Upper

134A410 ILeft Hand Upper

150C454 ICover, Gov. Arm -Spec. A

Only

1926266 IPlate, Crank Support -Begin

Spec. C&Discontinued Dur-

ing Spec. G

NUT, SPEED GRIP (Blower Housing)

1/4+20, Thin

870- I I O

870-1 I I

870- I I 4

134 C1218

134 C1219

134 C1220

134 C1221

134 C1208

134C892

134D893

134C880

134A885

134 B660

309P85

134A656

134A658

309P77

160A I44

332-47

336A 1090

—— .—

I/4-20, Thick

5/16-48

Shroud, Cyl. -Upper L.H. -

Key 6(Spec. 2428 Only)

Shroud, Cyl. -Lower L,H, -

Key 6(Spec. 2428 Only)

Shroud, Cyl, -lJpper R.H. -

Key 6(Spec. 2428 Only)

Shrcud, Cyl. -Lower R.t+. -

Key 6(Spec. 2428 Only)

Elbow, Air Outlet Adapter -

Key 6(Spec. 2428 Only)

Shutter, Auto. -Air Discharge

(opt. Accessory) Repl.

134C884 -Applies Only to

6-1/2” Long Shutter Assy.

Used After 1958- Incl. Parts

Marked *Plus Hdw.

*Extension, Air Discharge

Adapter

*Plate, Vernatherm Element

Mtg.

*Shaft, Shutter &Pin Assy.

*Bracket, Vernatherm Mtg.

*Element, Vernatherm Power

*Spring, Vernatherm Element

*Spring, Shutter

*Switch, High Air Temp. Cutoff

*Strap, Switch Grdg.

*Clip, Lead Securing

*Lead, Switch to Stop Circuit

,.. -

,--

_....

GG Q&

Q-” D-” “‘“’ 20

,*,,

Q17 * * ;, ,

>* “

.::* ,,

*? ,**’

18 m

_-~? 19

GENERATOR GROUP

2! 23

T24

REF.

NO.

.—.. 15

~. 16

PART QTY. PART

NO. USED DESCRIPTIONS

——

*IArmature -Incl. Brg. &Drive

Disc

510A52 IBearing, Ball -Armature

(Rep]. 510A2)

*IFrame -Machined &Drilled,

Less Coils &Pole Shoes

*iCoil Set, Field -Set of 4

*ICoil, Commutating (Interpole)

Key 5

*4Shoe, Pole

*IRig Assy., Brush -Incl.

Brushes &Springs

BRUSH, COMMUTATOR-

214A45 4Spec. A, Key 1,2,3,4

214A57 4Begin Spec. B, Key 1,2,3,4,6

214A49 4Key 5

BRUSH, COLLECTOR RING-

214A46 8Spec. A

214A54 8Begin Spec. B(Some Pits.

Use 6)

212 BII06 4Spring, Commutator Brush

212BI 123 8Spring, Coil. Ring Brush

(Some Pits. Use6)

212BI 120 4 Block, Holder -Co Il. Ring

Br ush

GUIDE, COMMUTATOR BRUSH

212AI 121 4Key 1,2,3,4,6

212AIIOI 4Key 5

REF. PART QTY. PARTS

NO. NO. USED DESCRIPTION

19 RING, INSULATOR -BRUSH GUIDE

213BI06 ISpec. A, All Key Nos.

213 BI16 IBegin Spec. E$ Key 1,2,3 ,4,6

213115 IKey 5

20 SPIDER, BRUSH RIG MOUNTING

212 BII19 I

212 BI 138 I

21 BELL, END

211D76 I

211D91 I

211D90 I

211 A140 I

22 COVER, BEARING

232A60 II

232A I031 I

Spec. A, All Key Nos.

Begin Spec. B, Key 1,2,3,4,6

Spec. A, All Key Nos.

Begin Spec. B, Key 1,2,3,4,6

(Except Spec. 2206)

Key 5

Key6 (Spec. 2206 Only)

Key 1,2,3,4,6 (Except Spec.

2206)

Key 5(Key6, Spec. 2206 Only)

23 COVER. END BELL OPENING

232B814 3Key 1,2,3,4,6 -’Top &Sides

232 BI089 2Key 5- Top

232B 1093 IKey 5- Lower Left

232BI 162 IKey 5- Lower Right

24 232B84 IICover, End Bel IOpening -

Key I,2,3,4,6- Bottom

25 232A6 15 IClip, Bearing Stop

26 232C784 ISupport, Gen. Frame

*-Order by part description, giving plant Model, Spec. and

I16

CONTROL PARTS GROUP ~

REF. PART QTY. PART

No. No. USED

—— — DESCRIPTIONS

IBOX, CONTROL

301 !3857 ISpe c. A

301 D990 IBegin Spec. BThrough D, Key

1,2)3,4

*IKe4 6

1A *IPa~el, Control Box -Upper,

Ke~ 6

230 IB856 ICoyer, Control Box

3BLOCK, TERM., LO.AD CONNECTION

332A254 IKey 1,2-To Spec. E(3-7/8”)

332A419 IKey 1,2 -Begin Spec. E, All

Key 3,4,6 (6-1/4”)

4MARKER, TERMINAL BI!OCK

332A43S IKey 1,2 -To Spec. E(M I,M2,

M3,~4)

332A434 IKey 1,2- To Spec. E(M I,M2.

M3, kO)

5MARKER, TERMINAL BLOCK

332A437 IKey~ 1,2 -Begin Spec. E, All

Key 3,4,6 (M 1,M2,M3,M4)

332A436 IKey, 1,2 -Begin Spec. E, All

Key~ 3,4 (M I, M2,M3,MO)

6CONDENSER, LOAD TERMINAL

312A22 2Spet. A (Some Plants Use 3)

312P87 Beg~in Spec. B

8JUMPER, TER; .-VOLT. SELECTION -l-PHASE

PLANTS

332A439 2Key 1,2- To Spec. E

332A440 2Key 1,2 -Begin Spec. E, All

Key 3,4,6

9332A484 3Jurn per, Term. to Condenser -

Key 1,2,3,4,6

REF. PART QTY. PARTS

USED DESCRIPTION

10 332A464 IJumper, Term. to Grd., Key 1,

2,3,4,6

II 312A17 ICondenser, Battery Pos.

Term. -Key 1,2,3,4,6

12 307 B40 IRelay, Sol. -Start -Key 1,2,

3,4,6

13 308-2 ISwitch, Hand or Elec. Start -

Key 2,4,6

SWITCH -START &STOP

14 308-26 IKey 2,4- Spec. A

15 308-90 IKey 2,4,5,6 -Begin Spec. B

(Mts .in Rect. Hole) -To

Repl. Use 308A166

15A 308P 154 IKey 2,4,5,6 -Use Began

During Spec. J(Mts. in Round

16 Hole)

AMMETER, CHARGE

302-58 IKey 2,4,6

302-60 IKey 5

17 306A28 IRelay, Start Disc., Key 2,4,6

18 RELAY, STOP

307052 IKey 2,4- Spec. A

307 B253 IKey 2,4,6 (Except Pits. With

Manual Choke) Begin Spec. B

‘%19 307 B180 IRelay, Reverse Current -Key

2,4,6

20 305A IRegulator, Volt. -Chg. Circuit

Key 2,4,6

21 332A222 IBlock, Term. -Remote Control

Key 2,4,6

BLOCK, TERMINAL

22 332A406 I3-Place -Key 2,4, Spec. A--

46 Key 5

. . .

.--’

PARTS

DESCRIPTION

REF. PART QTY. PARTS

REF. PART QTY.

.% ~USED DESCRIPTION NO. NO. USED

23 332A333 I2~lace -Key 2,4,6 -Begin

Spec. BI308A 165 I

308A9 I

CABLE, BATTERY

416A77 2

Key 2,4 (Repl. 308A94)

Key 6

MARKER, TERMINAL BLOCK

332A438 IKey 2,4 -Spec. A(4,5,6)

332A483 IKey 2,4,6 -Begin Spec. B

(5, AI)

332A426 IKey S(1,2,3)

RESISTOR, VOLTAGE REGULATOR -KEY 2,4,6

304-121 ISpec. A(10-Ohm, 10-Watt)

304-25 IIBegin Spec. B(30-Ohm, 5-

Watt)

RESISTOR, CHARGE -KEY 2,4

304A256 3To Spec. H(6-Ohm, 75-Watt)

304A483 IBegin Spec, H(3 -6-Ohm, _

225-Watt)

309-:10 ISwitch, Ign. Cut-Off -LOW

Key 2,4,5,6 (Except Spec.

2428)

Key 6(Spec. 2428 Only)

Cable, Battery Jumper, Key

2,4,6 (Repl. 416 AI)

Relay, Choke Disconnect -

Key 4,6 Spec. FThrough K

(Repl. 307B4) Not used on

pits. with manual choke.

Bracket, Start-Stop Switch

Mtg. ,Key 2,4,36 For 308-90

Switch Only)

Receptacle, Key 6(Spec.

2206 Only)

Plate Control Box Panel -

Key 6

Rheostat, volt. Control. ,

416A38 2

416A4 I

307 B597 I

27A

30 IA974 I

323A207 I

301 A878 I

303-84 I

Oil Press, (Opt. )

308-97 ISwitch, Low Oil press-switch

By-Pass (Repl. 308-37) Opt.

301 C853 iCover, COntrol BOX -Key 2,4,

6Key 5

31 *

::; ’;:;:P &choke circuits %- *.

Order by description giving complete Model, Spec.,

SWITCH, REMOTE CONTROL START -STOP and Serial Number.

3PTi0NAL Ac METER PANEL EQuIPMENT GROUP

Lir2

,’,

..,,,

,.*

.?Z:’G=3

..__y_ REF. PART QTY .PART

NO. USED DESCRIPTIONS

NO.

,3 4

.. ...

/.””

IAMMETER

302-335 0-20 Amperes

302 P418 As 0-30 Amperes (Repl. 302-5)

302P444 Req. O-35 Amperes

302P419 0-50 Amperes (Repl. 302-7)

VOLTMETER

302P420 As O-150-Volts (Repl. 302-40)

302P42 IReq. O-300-Volts (Repl. 302-41)

METER, RUNNING TIME -I15-V

302-2 i2I60-Cycle

302-102 I50-Cycle

RESISTOR, RUNNING TIME METER

304P99 I230-V

304P12S I46 O-V

308-12 1Switch, Selector -Voltmeter

CIRCUIT BREAKER

320P18 As 20-Amperes

320P19 Req. 25-Am peres

320P58 30-Amperes

325K2 35-Amperes

320PS2 50-Amperes

323 P184 As Req. Receptacle Dup -2-Wire PIUS

Ground -15-Amp

323-23 As Req. Receptacle, 2-wire Twistlock

20-Amp

323-1 IAs Req. Receptacle -3-wire Twistlock

20-Am p

323-9 IAs Req. Receptacle -4-wire Twistlock

20-Amp

302 B448 As Req. Plate, Meter Face

I!i

...’”

+—. —-..

—.

‘\ ,

4,- ,

S~ARTING MOTOR &CHARGING GENERATOR GROUP (Not Illustrated)

REF.~ PART GITY. PART

NO. lNO. USED DESCRIPTIONS

—.

191P86

191AH6

191 PI05

191C90

511P37

512P25

515A7

191B91

I*Motor, Starting -6-V

IJumper, Starter Connection -

Copper

I**Generator, Charge -Incl. Reg.

6-V

IGuard, Belt -Charge Gen.

IBelt, Generator Drive

IPulley, Generator

IKey, Generator Pul Iey

IBracket, Generator

*-J$or service or parts, contact Prestolite service, giving

starter no. from nameplate.

** -For service or parts, contact Delco service, giving

generator no. from nameplate.

THE FOLLOWING SPECIAL CONTROL PARTS ARE OPTIONAL

AS USED ON MODEL KEY 6, SPEC. 18S0 ONLY (Not Illustrated)

Note: Control box is wall mtd. type. AC output leads

are terminated in Junction Box.

REF. PART QTY .PART

NO. No. USED DESCRIPTIONS

——

302-212 IMeter, Running Time

308-68 ISwitchr Run-Stop-DRDT

332A607 IBlock, Term. -12-Place

332A642 IStrip, Marker -Blank

308A29 ISwitch, Start

338C235 IHarness, Wiring

301 D1852 1Box, Control

301 B1853 IPanel, Control Box

301 C1854 IBracket, Contro IBox Mtg.

301 B1855 IBox, Resistor

508-26 IGrommet, Rubber (3/8”) Mtg.

Bracket

508- IIGrommet, Rubber (3/4”) Out-

put Box

508-8 IGrommet, Rubber (1/2”) [3ut-

put Box

330-28 IBox, AC Output

330-6 ICover, AC Output Box

SERVICE KITS

PJote: For other kits, refer to the group for tie part in ques-

tion.

REF. PART QTY .PART

No. NO. USED DESCRIPTIONS

,—— —

168K56 I

525P90 As

Req.

525P 137

522K131 I

522K138 I

522K210 I

Gasket Kit, Plant -Complete

Paint, Touch-up (Pres s. Can)

12-OZ. -Mouse Grey Enamel

Paint, Touch-up (Press. Can)

16-oz. -Green Enamel .

Overhaul Kit, Spec. AOnly

Key 1,2,3,4

Overhaul Kit, Spec. Bthrough

J-Less Fuel Pump Kit- Key

1,2,3,4

Overhaul Kit, Spec. Kthrough

L-Less Fuel Pump Kit -

Key I,2,3,4

--—...

WIRING DIAGRAM #61lC 505

SINGLE PHASE MODELS

PENN STATE GASEOUS FUEL PLANTS

BEGIN SPECIFICATION ‘%”

——— ___ ____ _l bI

fL)

.— I

-1

—.

WIRING DIAGRAM #61IC 506

THREE PHASE MODELS

PENN STATE GASEOUS FUEL PLANTS

BEGIN SPECIFICATION “L”

7,,-,,,w-.,,, .,7! ,%40.

,cK.”.,<. 4’. (m

D3---- 1(111

L’ )J

WIRING DIAGRAM

#611B127

250 VOLT, DC MODEL

MAGNET USE PLANT

0&l

‘1

‘I— __ ———Z -1

S7%R7_JNG MOTOR

DIAGRAMS ARE SHOWN FOR STANDARD PLANTS

BEGINNING WITH SPEC LETTER F, DIAGRAMS

FOR PLANTS PRIOR TO SPEC FAND SPECIAL

MODELS ARE AVA~LABLE. GIVE COMPLETE

MODEL, SPEC AND SERIAL NUMBER AS SHOWN

ON THE PLANT NAMEPLATE.

f31_lczJ33 ]IC5 &JL CW-3?. /’1F G68C*,63R11C

,,....

~SING”:EPHASEMODELS ~

U.4RWFAS .fl.ff. $MAGNF7D ,v$358.6zof. @

WIRING DIAGRAM #611C283

l~L-’-= ‘Ga+mms J\ SPECIFICATION “F” AND “G”

... .

WIRING DIAGRAM #611C279

THREE PHASE MODELS

SPECIFICATION “F” AND l’G”

;)11

i--_________ -____” ________ ‘

, .

1’

i--(---~.

---l!

-———

—J__

.. ... ..

WIRING DIAGRAM #611C327

SINGLE PHASE MODELS

SPECIFICATION “H”, “J”, “K”

(Also Penn State Gasoline Plants)

“.,

..-

1“T--WA

...., ’,1. s,.”..< ,/-

,—---------- . . . . . . . . . . . . . . . .l_. .. f#r”$”:?c7c_5959 .

---J=CIM. G*’

IPM*SE,2 u’r*E,

120-w v.

—M, ~1

——

.J’

...

.—

WIRING DIAGRAM #611C 324

THREE PHASE MODELS

SPECIFICATION “H”, “J”, ~!K!f

(Also Penn State Gasoline Plants)

,=__2___,_.-_L=>._====.:.-

(RF,G-V%S7”--- ‘====------–======----------T----=

70?<&ow+e5i~t,w

[Itmuu VIEW.

6f5CW’54,5S.C’WM

ILAF?NCS3 ——— —__

C“.*E 6MAGNE70

w;z?a E2c.. J*w ,(!/+ TT-T-==,– -– –_ _ _

A,, z,. .27 I‘I:;-:W rI

L______________

———— .—— ————

.a1+

_BA77ZRY

fA!;c ;,TR ,L= __.

Pcs+

6ti-G

,-- —---- ____________

-_-

+-%

WIRING DIAGRAM #61IC 331

SINGLE PHASE MODELS ~

PENN STATE GASEOUS FUEL PLANTS

SPECIFICATION “H”, “J”, “K”

II .. ----

——— .-

WLIUNG DIAGRAM #611C325

THREE PHASE MODELS

PENN STATE GASEOUS FUEL PLANTS

SPECIFICATION“H”,“J”, “K”

I—“* —* II!.- I.1111 !/l 1::,

.—— —______ -J 3m. Co”B, I

.,, .,s.,.— LJ 4+1

Uml.. I18w. :

wnma *ox c.en(wmnjwm,c9r3

-L ●Qx 9M#CL!WPtWVSS,Wt9,,

_,”,L ●nx CC. VER(L.3WER1 “,YD)B,5S

r&r,ycL **Z N9xnll? mm+ fMa*. ●*M 30,b,5D7)

@-aw 1

.-.—.,w

I+-

“mr

u.0’7 1- .–

m.r’r,. w

:PLA7C H$X01A#7,

—m. uri7-a4

.@–’ mI

.--------------- -J

rf(f

tJ1 I

mIT==+

1’ J

//’‘,,

.——_—-.—

(REAR WE w) [INSIDE VIEW]

[-~’’’----’

==%?uL

-@ 6OHMS

;71! I?11

1Ii

L-_____ -______ -___ ’______ .,___, II Iq-” J

—A—-L A_J

7———

,- ,.! VOLT

,-’ ELECTRIC CH4YI

1!2

,----,

/::::,

/4P

/::

I/“ I...-4

MAT’L.,4V7F:

CO N7RDL BQX COVER (uPPFR)N530!C853

CD K7ROL BOX PA NEL(UPPCR) N>30!C 99(

cnw7m0L BOX co /ER IL 0WER)N$30,B 856

co KrRoL .9P. N,?.,. ,,.4

13AFFLL PLATE N> F0,A8,S

z-mm: Bu77UNS-. Nrx, 7-34.

+mfiwEss CHONE $MAGNETO M>33e Ea05

ILJT

~M4

.—— — ——— ——. j

‘f

‘1111 I

DIAGRAM #611C498

PHASE MODELS

PACIFICATION “L”

nn State Gasoline Plants]

..—,

,“.

..._— ,-

WIRING DIAGRAM #611C499

THREE PHASE MODELS

BEGIN SPECIFICATION “L”

(Also Penn State Gasoline Plants)

Jif----= >--=----- ---== ==. =_=_-_-.-_-.=.===------------------------ ,0,

/.s.. .,FW, -—————- T,, .—, .— .7..,. .7 —---— -— —... .6

—-—_—_______________,_J

~= —— —____ 1

..#. . . —,=-... L___-_~] l’fifl~ j- t- ,

M47LN.ZC,

1’ J.

—

Fjab222.tmp 920 0400 Onan CW (spec A L) Genset & Welder Parts Only Manual (09 1966)

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