Kuwb2f0 940 0224 Onan NH (spec P R) AUX Genset Parts Manual (03 1991)
User Manual: 940-0224 Onan NH (spec P-R) AUX Genset Parts manual (03-1991)
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, 1 Parts Manual NH A!m Genset Auxiliary Power Generators For Truck Applications 6.5 kW Unit man w“ 940-0224 3-91 (Spec Repl acee 10-84” Printed in U:S:A. P--R) MODEL IDENTIFICATION SAFETY PRECAUTIONS The following symbols are usek in Onan manuals to alert To avoid errors or delay in filling your parts order, always users to the potentially relating to give the MODEL, of parts. Onan nameplate. maintenance dange f ous conditions of the equipment and replacement SPEC NO., and SERIAL - NO. from the Please read and observe. For handy reference, This symb 01 warns of immediate hazards which will result in severe personal injury or death. I insert your nameplate information in the spaces below: ., L This symbo/ refers to a hazard or unsafe pra\ ~– .. .. ......—____________ I I ~ 8 1 \ ~ F: :~@@@+O I I 11 I 1 5 +----+$ I 1 14 1 / / wffj & ,; 1! II 12 13 12 12 13 12 XFS-1077 —. REF NO. PART NO. QTY USED 1 140-0788 1 2 3 4 5 6 7 8 9 10 11 140-0785 140-0782 140-0786 140-0784 140-0808 140-0787 518-0205 870-0195 309-0181 140-1742 1 1 1 1 2 1 1 1 REF NO. PART DESCRIPTION 12 13 Control, Temperature – Air (Includes Parts Marked *) *Housing, Control *Shutter *S~r~~q, Return - Shutter .*Plunger *Spacer, Vernatherm Vernatherm *Spring, *Ring, Retaining *Palnut *Vernatherm Cleaner - Air Wrapper, PART NO. QTY USED 503-0311 3 503-1056 503-1075 2 2 140-1733 140-1752 140-1737 870-0257 1 1 1 2 Clamp, Hose Hose, Duct Side Mounted (5.62” Long) Over the Rails (5.25” Long) 8racket and Tube Side Mounted Over the Rails U-Bolt, 8racket - Air Duct Nut, Flange - Self Lock (5/16-18) 14 15 16 * – parts 15 Included PART DESCRIPTION in 140-0788 Air Temperature Control Fu81 System (Gasoline) -., 29- Q m 31 32 D -25 . ‘f& w —— Lt. // 4 16 --Puel ,—.>\ REF NO. PART NO. 1 2 3 4 146-0308 146-0419 154-0733 154-2292 154-1483 1.40-1492 153-0499 153-()()58 ~53-o1317 153-011’! 332-0.527 149-1828 12 13 149-1554 518--0350 14 :5 502-0002 153-0440 17 20 502–0003 332-1506 QTY USEO . system PART DESCRIPTION (Gasoline) REF NO. Carburetor (Includes Mounting Gasket) (See Separate Page for Components) Walbro Nikki Gasket, Mounting - Carburetor Manifold, Intake Gasket, Mounting - Intake Manifold Adapter, Duct - Air Adapter, Choke Housing, Choke Bi-Metal, Choke Element and Cover, Choke Terminal, Wire Pump, Fuel - Electric (Includes “[erminal and Elbow) Liner Fuel Pump to Carburetor Clamp, Loop - Fuel Line (Insulated) *Elbow, Male - Inverted Housing, Choke (Includes Washer and Screw) Connector, Male - Inverted Lead - Fuel Pump Connector, –—,. 17 PART NO. QTY USED 21 22 23 332-1993 509-0145 800-0058 1 1 4 24 25 740-1006 800-0035 4 2 26 27 850-0045 821-0009 2 2 28 29 862-0015 804-0017 1 3 30 815-0359 2 31 815-0285 2 32 526-0062 2 33 815-0110 1 34 35 36 850-0030 526-0030 526-0022 1 4 1 PART DESCRIPTION *Terminal, Lead – Fuel Pump Seal, O-Ring Screw, Cap - Hex Head (3/8-16 X 3“) Flat (M8) Washer, Screw, Cap - Hex Head (5/16–18 X 2–1/2”) (5/16”) Lock - Spring Washer, Screw, Cap - Hex Washer Head (1/4-20 X 3/8”) Nut, Hex (5/16-18) Screw, Cap - Socket Head (#lo-3 nl~;” ~ Hex with ET Screw, (#10-32 X 7/8”) Screw, Machine - Round Head with ET (#8–32 x 5/16”) Washer, Flat - Brass (#10 Screw) Screw, Machine - Fill ister Head (#10-32 x 7/8”) Washer, Lock - Spring (filO) Washer, Flat (3/8” Screw) Washer, Flat (5/16” Screw) Ignition System ----- ,-- REF NO. PART NO. QTY uSED 1 166-0772 1 2 166-0588 1 3 4 5 6 167-1602 167-0291 312-0027 815-0350 2 2 1 1 7 856-0003 1 REF NO. PART DESCRIPTION Ignition Coil, Clamp, Mounting - Ignition Coil Lead, Plug - Spark plug, Spark Condenser, Ignition ~ap - Hex Washer Head Screw, (#10-32 X 3/8”) Washer, lLock - External/ Intern !a1 Condenser Mounting (#lo) 18 PART NO. QTY USED 8 815-0350 1 9 10 870-0131 160-1303 1 1 11 12 13 14 160-0558 850-2005 166-0554 160-1151 2 2 2 1 PART DESCRIPTION Tapping - Hex Washer Screw, Head (#10-32 x 3/8” Lg) Nut, Hex - W/ET (#10-32) Box, 8reaker - Complete (Includes Mounting Gasket) (See Separate Page for Components) Nipple, Spark Plug Flat (Metric) Washer, Nut, Hex (Metric) Plunger, Points - Breaker Breaker Box ,,—..\ 11 i4 ES-1OS7 ,— .\ REF No. PART NO. QTY USED 160-1303 1 1 802-0022 1 2 3 4 5 509-0065 526-0008 160-1285 815-0358 1 1 7 312-0246 1 : REF No. PART DESCRIPTION Box, Breaker (Includes Parts Marked *) *Screw, Cap - Hex Socket (#10-24 X 1-1/2”) *Retainer (“O” Ring) *Washer, Flat (#10 Screw) *Cover, Box - Breaker *Screw, Cap (#8-32 x 5/16”) Slotted *Condenser 19 PART No. QTY USED 8 802-0034 2 9 10 11 12 14 15 850-0040 160-1183 160-1219 160-1150 336-2378 160-1311 2 1 1 1 1 * - parts Included PART DESCRIPTION *Screw, Cap (1/4–20 x 3/4”) Socket Head *Washer, Lock (1/4”) *Point Set, 8reaker *13ase, Breaker *Gasket, Box - Breaker Lead, Breaker Box to Coil Kit, Tune Up (Includes Points and Condenser) in 160-1303 Breaker Box Carburetor Components (A~~u:;:ble Main Jet) (Gasoline) h—. 5 ,---p+ ( -d H REF No. PART No. 146-0308 1 2 3 146-0265 146-0142 4 5 6 7 8 146-0247 146-0220 146-0267 146-0222 146-0262 REF No. QTV USED 1 1 4 1 k%%w Carburetor, Complete (Includes Mounting Gasket) Kit, Shaft - Choke Screw, Mounting - Valve Intake, Air (Not Sold Separately) Screw, ?ody to Intake Kit, Gasket Kit, Shaft - Throttle Screw, Pin - Lever Kit, Float 20 PART No. QTY USED 9 146-0261 1 10 11 12 13 14 15 16 17 146-0289 146-0209 146-0208 1 146-0243 146-0248 154-0733 146-0290 1 1 1 1 1 1 1 PART DESCRIPTION Kit, Screw - Idle Speed Adjusting Kit, Valve and Seat Kit, Needle - Idle Spring, Buoyancy Body (Not Sold Separately) Jet, Power Kit, Needle - Power Gasket, Mounting - Carburetor Kit, Repair Carburet~;k~~nponents (Gasoline) 1 0 /-. 18 2 FS-lUO REF NO. PART NO. 146-0419 1 2 3 4 5 6 7 8 9 10 146-0417 146-0418 146-0498 146-0326 146-0325 146-0329 146-0343 146-0420 146-0335 146-0331 QTY USED REF NO. PART DESCRIPTION PART NO. 1 11 Carburetor, Complete (Includes Mounting Gasket) Kit, Shaft - Choke Kit, Shaft - Throttle *Kit, Screw and Plug *Kit, Gasket Kit, Float *Kit, Valve and Seat Jet, Power Idle Jet, *Needle, Adjusting – Idle Needle - Idle *Spring, Adjusting 12 13 15 16 17 18 19 20 . * 21 - 154-0733 146-0343 146-0340 1 2 1 1 146-0341 146-0342 145-0438 146-0356 1 1 1 1 parts PART DESCRIPTION QTY USED Included Intake, Air (Not Sold Separately) Body (Not Sold Separately) *Gasket, Mounting - Carburetor Jet, Power (Includes Gasket) Retainer, Needle - Power (Includes Gasket) Spring, Needle - Power Needle, Power (Complete) *Gasket, Mounting - Carburetor Kit, Repair (Includes Parts Marked *) in 146–0356 Repair Kit. Exhaust System .-, 1 i 11 / / 12 13 ,.. , .. —2 % 9 74 8 21 20 22 Exhaust System /..—.~ REF NO. 1 2 3 4 5 6 PART NO. QTY USED 154-1967 154-1482 155-1895 154-2143 154-2800 155-1906 155-1894 1 155-1015 155-1255 155-1896 821-0005 1 7 8 9 1 1 1 PART DESCRIPTION REF NO. Manifold, Exhaust Gasket, Manifold - Exhaust Clamp, Hanger Tube, Exhaust Gasket, Tube - Exhaust Muffler, Exhaust For Units Mounted Over the Rails For Side Mounted Units Clamp, Muffler 1-1/2” Dia. 1-1/8” Dia. Hanger, Muffler Screw, Cap - Hex Washer Head (#10-32 X 1/2”) 23 PART NO. QTY USED 11 800-0512 4 12 13 850-0045 800-0030 4 2 14 15 16 850-0045 C6~-UO15 800-0026 2 2 1 17 18 19 20 21 870-0048 526-0113 155-1909 155-1904 155-1907 PART DESCRIPTION Screw, Cap - Hex Head X 1’[) (5/16-18 Lock - Spring (5/16”) Washer, Screw, Cap - Hex Head (5/16-18 X 1-1/4”) Washer, Lock - Spring (5/16”) Nut, Hex (5/16-18) Screw, Cap - Hex Head (5/16-18 X 3/4”) Nut, Self Lock (5/16-18) Washer, Flat (5/16” Screw) Hanger, 8racket Tube, Exhaust Seal, Tube - Muffler Air Over the Rails Units Flywheel Alternator (15 Ampere) . ..-” -------— ----,--,, / / 1 l@w L ..— --h — *1OM REF NO. PART NO. QTV REF DE~$;loN NO. USED 1 1 1 2 3 321-0242 321-0165 815-0545 2 4 5 191-1351 813-0108 3 6 332-0527 1 1 Holder; Fuse (Includes Fuse) Fuse (30 Amp, 32 Volt) Screw, ~Machine - Hex Head W/ET (#10-32 X 1/2”) Regulator, Voltage Screw, Machine - Round Head, Cross-Recessed (#lo-J2 x 1-1/2”) Terminal, Tab (1/4”) 7 8 9 526-0008 850-0030 191-1346 1 3 1 10 11 12 167-0188 332-2423 323-1216 1 3 3 * _ parts 24 PART DESCRIPTION QTY USED PART NO. included Washer, Flat (#10 Screw) Lock - Spring (#10) Washer, Stator, Alternator (Includes Parts Marked *) Clip, Lead - Alternator *Terminal, Wire *Body, Connector - Terminal in 191-1346 Alternator StatOr. Control -.. (Remote) —1 1? 14 1’ i B o ES-1OS7 2_ 8, 1 16 SC-1141 . REF NO. /.—... PART NO. QTY USED 1 2 3 301-6206’ 301-6207 323-1104 1 1 1 4 822-2030 1 5 308-0614 1 6 308-0341 1 7 8 302-0885 815-0385 1 2 9 860-0005 2 PART DESCRIPTION Box, Control Panel, Control (15 Amp, Receptacle, Duplex 120 volt) Screw, Machine - Pan Head W/ET (#6-32 X 3/8”) Switch, Rocker – Alarm (On-Off) Switch, Rocker - SPST (Start-Stop) Meter, Hour Screw, Machine - Round Head (#6-32 X 1/2”) Nut, Hex (#6-32) REF NO. PART NO. QTY USED 10 11 333-0133 336-7026 1 4 12 815-0350 4 13 14 320-0980 1 320-0976 1 15 16 25 320-097B 320-0979 320-0982 338-1454 PART DESCRIPTION Alarm, Audible Lead, Wire - Use 4 Feet Bulk Wire Screw, Cap - Hex Washer Head (#10-32 X 3/8”) Box, Center – Load Breaker, Circuit 15 Amp, 120 Volt (Ground Fault Interruptor) 15 Amp, 120/240 Volt 20 Amp, 120/240 Volt Filler, Breaker Harness, Wiring – Remote Generator ~., I ‘\ \ I / / / 2 /’ / / ,,-, , 8 30 G-1 26 Generator REF NO. -., PART NO. QTY USED 1 201-2503 2 3 4 5 6 204-0110 203-0152 510-0047 220-1816 211-0364 7 8 9 10 232-2107 234-0642 205-0090 231-0164 1 11 12 13 14 516-0182 402-0475 232-0596 8 2 1 212-0359 1 15 16 17 18 19 212-0360 214-0095 214-0096 212-1232 520-0733 800-0044 2 4 1: 1 4 20 21 850-0045 526-0115 4 4 1 ; : 1 1 1 PART DESCRIPTION REF NO. Armature, Generator – 60 Hertz (Includes Parts Marked *) *Ring, Collector – Generator *Commutator, Generator *Bearing, Ball Stator, Generator Bell, End - Generator (Includes Alignment Pins) Cover, Generator Wrapper, Generator Fan, Generator Adapter, Generator to Engine (Includes Alignment Pins) Pin, Straight - Headless Support, Generator Clip, Retaining - Bearing Block, Brush (Includes Parts Marked t) Bottom and Right Side Positions Top and Left Side Positions Brush, DC Brush, AC Spring, Brush Stud Screw, Cap - Hex Head (5/16-18 X 7-1/2” Lg) Washer, Lock - Spring (5/16”) Washer, Flat (5/16” Screw) 27 26 862-0015 850-0055 870–0203 516-0196 155-1895 4 1 1 4 1 27 155-1896 1 28 821-0005 1 30 31 338-0946 815-0359 1 15 32 33 34 35 871-0010 853-0008 526-0049 815-0341 8 8 4 4 39 800-0050 4 40 41 850-0050 812-0156 4 2 42 43 850-0040 336-1891 2 4 *– Parts Parts 22 23 24 35 t- PART DESCRIPTION QT’f USED PART NO. Included Included Nut, Hex (5/16-18) Washer, Lock - Spring (7/16”) Nut, Hex (7/16-20) Pin, Alignment Hanger, Exhaust - Side Mounted Units Clamp, Hanger - Side Mounted Units Screw, Hex Washer Head Self-locking (10-32 x 1/2”) Harness, Wiring Screw, Tapping - Hex Head (#10-32 X 7/8” Lg) tNut, Hex - Brass (#10-32) tWasher, Lock - External (#IO) tWasher, Flat - Brass (#IO) _kScrew, Machine - Hex Head Brass (#10-32 x 1“ Lg) Screw, Cap - Hex Head (3/8-16 X 1-1/4” Lg) Washer, Lock - Spring (3/8”) Screw, Machine - Round Head (1/4-20 X 1-1/4” ~g) ( 1/4”) Washer, Lock - Spring Lead, Block - Brush in Armature. in Generator Brush Blocks Control 23 —2iz%#@’-1g \Y e ‘e . i\ ‘ \. \ 2 (k o / ‘%2 XSC-1142 Control REF NO. PART NO. QTY USED 1 2 3 4 5 6 7 301-6197 301-6227 307-1896 330-0074 330-0004 508-0191 821-0010 1 1 1 1 1 1 1 8 9 10 11 12 856-0006 862-0001 508-0008 321-0175 1 1 1 13 14 15 321-0298 321-0146 300-2170 308-0383 815-0350 16 815-0350 3 ; 1 i 2 REF NO. PART DESCRIPTION 80X, Control Bracket, Mounting - Control Solenoid - Start Relay, Box, Outlet Cover, Box - Outlet Grommet, Ny 1on Screw, Cap - Hex Washer Head (1/4-20 X 1/2”) Washer, Lock - EIT (1/4”) Nut, Hex (1/4-20) Grommet Holder, Fuse Fuse 5 Amp, 250 Volt 10 Amp, 32 Volt Board, Circuit - Printed Switch, Push (SPOT) Screw, Tapping – Hex Washer Head (#10-32 x 3/8”) Screw, Tapping - Hex Washer Head (#10-32 x 3/8”) ,—.. 29 PART NO. QTY USED 17 821-0009 2 18 19 20 21 307-1899 323-1221 870-0342 812-0059 2 1 4 4 22 23 850-0020 4 1 24 25 304-0580 812-0087 1 1 26 27 28 29 30 870-0221 508-0015 352-0161 526-0048 357-0030 1 1 1 1 1 PART DESCRIPTION Screw, Cap - Hex Washer Head (1/4-20 X 3/8”) Relay (SPDT) Connector, Cap Spacer, Threaded Screw, Machine - Round Head (#6-40 X 1/4”) Washer, Lock - Spring (#6) Lead, Wire (4 Ft. Piece of Bulk Wire) Insulator, Resistor Screw, Machine - Round Head (#8-32 X 1-1/2”) Nut, Hex W/ET (#8) Washer, Fibre Resistor (100-Ohm, 5 Watt) Washer, Flat (#8 Screw) Rectifier, Silicon Housing (Over-the-R8ils) ,. I 225 4 14 7 L%== 21 / “ ““ 23 , ,*----= 172 ,-., L (TRUCK FRAME) ,- 30 Housing (Over-the-Rails) ,“7 REF NO. PART NO. QTY USED 1 2 3 4 5 405-2842 405-2840 405-2841 405-2906 800-0094 1 1 1 2 8 6 7 851-0035 815-0553 16 8 405-2847 405-2844 405-2856 4 4 8 11 12 405-2902 800-0050 4 11 13 14 870-0368 800-0033 12 2 15 406-0495 2 REF NO. PART DESCRIPTION Baseplate, Housing Housing Cover Gasket, Mounting Screw, Cap - Hex Head (1/2-13 X 2“) Washer, Conical (1/2”) Screw, Cap - Flush Socket (5/16-18 X 1-1/2”) Spacer, Clamp - Mounting Clamp, Mounting Spacer, Clamp - Mounting (1/4” Thk) Gasket, Clamp - Mounting Cap - Hex Head Screw, (3/8-16 X l“) Nut, Lock (3/8-16”) Screw, Cap - Hex Head (5/16-18 X 2“ ) Bracket, Latch .—., 31 PART NO. QTY USED 16 17 18 406-0497 870-0048 800-0026 2 12 2 19 20 21 99-1575 870-0362 815-0551 2 6 4 22 23 24 25 26 406-0496 870-0364 406-0401 526-0026 800-0051 2 4 1 8 1 27 28 856-0010 405-2901 1 8 29 30 405-2904 337-0090 1 1 PART DESCRIPTIOtIJ Handle, Latch Nut, Lock (5/16-18”) Screw, Cap - Hex Head (5/16-18 X 3/4”) Nameplate (AUX) Nut, Self Threading (1/4”) Screw, Cap - Flush Socket (#10-24 X 1/2”) Bracket, Latch Nut, Self Lock (#10-24) Latch, Flush Washer, Flat (3/8” Screw) Screw, Cap - Hex Head (3/8-16 X 1-1/4”) Washer, Lock - EIT (3/8”) Spacer, Mounting - Housing (1/16” Thk) Strap, Tether Strap, Electrical Housing (Side Plounted) v 4 REF. NO. 1 2 3 4 PART NO. 403-1835 405-2801 403-1793 821-0030 QTY. USED 1 1 1 4 5 800-0560 4 6 7 8 9 10 870-0363 99-1575 870-0362 406-0496 821-0001 4 1 3 2 4 REF. NO. PART DESCRIPTION Fra e r“ Cover Step, Truck Sc/~w, Cap - HWH (jV8-16 x l“) Boll, Cap - HWH (!+V8-I 1 x 2“) (Grade 8) Nut, HWH (5/8-11) (Grade 8) Nameplate (AUX) Nu~, Tapping - Hex Head (1/4”) Bra~ket, Latch Scr~w, Machine - Hex Head (#10-24 X .38”) 32 PART NO. QTY. USED 11 12 13 870-0364 406-0497 800-0026 4 2 2 14 800-0033 2 15 16 406-0495 870-0048 2 4 17 821-0029 6 18 405-2805 2 PART DESCRIPTION Nut, HWH (#1 O-24) Handle, Latch Screw, Cap - Hex Head (5/1 6-18 X 3/4”) Screw, Cap - Hex Head (5/1 6-18 X 2“) Bracket, Latch Nut, Hex - Self Lock (5116-1 8) Screw, Cap - HWH (3/8-1 6 X 314”) Gasket, Isolator Air Housing 2 i 6 \ 13 \ b 1 . n,, T’ 12 -’4 / 5 a \@ PART No. QTY 2 3 134-4095 K14-4132 517-0021 134-3617 1 1 1 1 4 134-3618 1 REF No. USED 1 5 6 7 134-2761 1 134-2749 134-4150 1 1 134-3119 134-2747 1 1 REF PART DESCRIPTION No. Housing, Blower Side Mounted Units Mounted Over the Rails Plug, Button Housing, Air – Cylinder (Left Side) Housing, Air – Cylinder (Riaht Side) S~ro71, Air Side Mounted Units (Includes Guard) Prior to 6/83 Without Guard (Begin 6/83) Over the Rail Units (Without Guard] Cover, Scroll Backplate, Scroll 33 PART No. QTY USED 8 9 134-4316 134-2763 821-0010 1 1 2 10 821-0010 4 11 821-0010 5 12 821-0009 3 13 815-0261 6 14 134-4129 1 403-1523-01 2 PART DESCRIPTION Guard, Scroll Wire (Begin 6/83) Screen (Begin 6/83) Screw, Tapping - Hex Head (1/4-20 X 1/2”) Screw, Tapping - Hex Head ( 1/4-20 X 1/2”) Cap - Hex Washer Head Screw, (1/4-20 X 3/8”) Screw, Self-1ocking - Hex Head (1/4-20 x 3/8” Lg) - Hex Head Tapping Screw, (1/4-20 X 7/16” Lg) Extension, Scroll - Over the Rails Units 8racket, Lifting (Not Shown) ilegin Spec R I Fuel Tank 15 5 6 \ I \ @ XFS-1159 REF NO. PART NO. QTY USED 1 2 3 415-0504 415-0503 415-0500 2 4 1 4 5 6 7 8 502-0758 502-0745 501-0356 336-7294 800-1007 1 1 1 1 1 9 862-1001 1 REF NO. PART ~ DESCRIPTION Brat et and Gasket, Fuel Tank 4 Gasket Only, Fuel Tank Bracket Tank, Fuel (Includes Filler Cap and Gauge) Female (37”) Corm ctor, Unio , Bulkhead Line, Fuel ! Strap, Ground Scre~, Cap – Hex Head (1/4-20 X 1“) Nut, lHex (1/4-20) e 34 PART NO. QTY USED 10 11 856-0006 800-1031 2 6 12 13 14 15 16 17 18 850-0045 856-0008 502-0356 867-1004 415-0533 415-0534 415-0535 6 1 1 1 1 1 1 PART DESCRIPTION Washer, Lock - EIT (1/4”) Screw, Cap - Hex Head X 1-1/2”) (5/16-18 Washer, Lock - Spring (5/16”) Washer, Lock - EIT (5/16”) Elbow, Inlet - Fuel Pump Nut, Hex (7/16-20) Cap, Tank - Fuel Gauge, Fuel Pick Up, Tank - Fuel Breather Insulation -- .> BREATHER HOSE % .,;’ .,” ,:. HOSE CLAMPS 5~:’”: . ;. . Q e BREATHER CAP ‘e REF. NO. 1 2 3 4 5 PART NO. 123-0998 518-0268 809-0035 150-0979 503-1189 ? OTY. USED 2 1 1 1 1 ,-.., 35 PART DESCRIPTION Insulator, Breather Clamp, Breather Screw, RH (#8x 3/4”) Rod, Governor Control insulation, Breather Hose Labels, REF NO. PART NO. QTY USED 98-4461 168-0190 1 1 110--3136 110-2987 110-3575 110-3604 154-2061 2 2 154-2219 154-2542 2 1 154-2747 168-0191 2 1 101-0782 102-1387 103-OL31O 110-2987 110-3136 110-3575 110-3604 120-0161 3 2 2 1 1 1 2 2 3 2 1 Paint, Thread PART DESCRIPTION Kit, Decal Kit, Ga~ket - Carbon Removal (Includes Parts Marked +) +Gasket, Guide - Valve +Gasket, Head - Cylinder +Gasket, Cover - Valve +Seal, Oi 1 (Valve) +Gasket, ,Manifold/Muffler Exhaust’ +Gasket, Manifold - Intake +Gasket, Manifold/Muffler Exhaust +Gasket, Manifold – Exhaust Kit, Gasket - Engine Complete (Includes Parts Marked *) *Gasket, Plate - Rear Bearing *Gasket, ‘Base - Oil *Gasket, ,Gearcase *Gasket, Head - Cylinder *Gasket, Guide - Valve *Gasket, ,80x - Valve *Seal , Stem - Valve (11/32”) *Kit, Gasket - Oil Pump Sealant, REF NO. and Gasket PART NO. Kits PART DESCRIPTION QTY USED 145-0438 122-0774 123-1470 149-0003 154-0733 154-2800 154-2219 154-2747 160-1368 509-0008 509-0040 509-0041 509-0117 509-0145 1 1 525-0454 1 525-0305 1 518-0452 518-0347 : *Gasket, Carburetor Adapter *Gasket, Adapter - Oil Filter *Gasket, Cap - Oil Fill *Gasket, Pump - Fuel *Gasket, Adapter to Carburetor *Gasket, Manifold - Exhaust *Gasket, Manifold – Intake *Gasket, Manifold – Exhaust *Gasket, Box - Breaker *Seal, Oil (Gov. Shaft) *Seal , Oil (Gearcase) *Seal , 011 (Bearing Plate) 1.75 OD, 1.50 ID *O–Ring, *O-Ring, Air Cleaner to Carburetor Paint, Touch-Up - Enamel (Greige) 13 Oz. Pressurized Can (Spec P) Paint, Touch-Up - (NonMetallic Green) – 13 oz. Pressurized Can (Spec R) Sealant, Thread (50cc Bottle) Bottle (250cc) Loctite, 1 1 1 2 2 : 1 1 1 1 1 ~ + - parts * – parts Included Included in in 168-0190 168–0191 Gasket Gasket Kit. Kit. Numerical -.\ Part No. Page Part No. Page index Part No. Page Part No. Page 98-4461 36 110-1933-05 5 123-0958 5 146-0247 20 99-1575 99-1575 31 32 110-1933-10 11O-T933-25 5 5 123-0998 723-1400 35 9 146-0248 146-0261 20 20 101-0405 101-0432 5 5 110-2340 110-2987 5 5 5 9 146-0262 146-0265 20 20 101-0432-02 5 146-0267 20 5 5 36 36 5 36 101-0432-10 101-0432-20 110-2987 11O-3T36 110-3167 123-1417 123-1470 123-1470 134-2747 134-2749 33 33 146-0289 146-0290 20 20 101-0432-30 5 110-3168 5 134-2761 101-0439 101-0450 5 5 110-3549 170-3575 5 5 146-0308 146-0308 20 101-0450-02 101-0450-10 5 5 110-3575 110-3604 36 36 134-2763 134-3TT9 134-3617 134-3618 33 33 33 33 33 146-0325 146-0326 146-0329 21 21 21 101-0450-20 101-0450-30 5 5 112-0069 112-0228 11 11 134-4095 134-4105 33 6 146-0331 146-0335 21 21 17 101-0782 5 112-0228-05 11 134-4129 33 146-0340 21 101-0782 102-0889 36 9 112-0228-10 112-0228-20 11 11 134-4132 134-4150 33 33 146-0341 146-0342 21 21 102-0957 102-1275 102-1387 9 112-0228-30 11 134-4316 9 36 112-0228-40 113-0203 11 11 140-0495 33 14 146-0343 146-0356 21 21 140-0782 15 146-0417 102-1397 103-0641 9 13 113-0203-05 113-0203-10 11 11 140-0784 140-0785 15 15 146-0418 21 21 103-0810 13 113-0203-20 11 140-0786 15 146-0419 146-0419 17 21 103-0810 36 113-0203-30 11 104-0032 6 114-0036 11 140-0787 140-0788 15 15 146-0420 146-0498 21 21 104-0043 6 114-0188 11 140-0808 104-0091 5 114-0188-02 11 140-1492 15 17 149-0003 149-0003 13 36 104-0170 6 114-0188-10 11 140-1502 204-0575 114-0188-20 114-0188-30 11 11 140-1503 14 14 149-1554 149-1828 17 17 1!34-0776 5 5 104-1314 105-0332 6 7 114-0203 115-0006 11 5 140-7504 140-1520 140-1521 14 14 14 T50-0075 150-0078 150-0096 7 7 13 105-0541 105-0638 7 7 115-0006-05 120-0140 5 10 140-1522 140-1528 74 14 150-0639 150-0678 13 13 110-0068 110-0539 110-0639 5 5 5 120-0161 120-0161 120-0398 10 36 10 140-1529 140-1531 140-1533 14 150-0979 13 14 14 150-0979 150-1187 35 13 110-0893 5 120-0413 10 150-1519 7 5 5 120-0491 120-0680 10 5 140-1733 140-1737 140-1742 15 110-0904 110-1624 150-1520 150-1542 7 13 110-~716 110-1716-02 5 5 122-0320 122-0323 10 10 140-1752 145-0438 15 15 15 21 150-1577 150-1612 13 13 11O-T’716-O5 110-1716-10 5 5 122-0347 122-0360 10 10 145-0438 146-0142 36 20 153-0017 153-0058 17 110-1716-25 5 122-0774 10 146-0208 20 110-1718 110-1761 5 5 122-0774 123-0951 36 5 146-0209 146-0220 20 20 153-0114 153-0440 110-1933 5 T23-0952 5 ?46-0222 20 154-0733 77 110-1933-02 5 123-0954 5 146-0243 20 154-0733 20 31 153-0499 17 17 17 17 Numerical Part No. Page Part No. Index Part Page No. 154-0733 2’1 212-0360 154-0733 154-1482 36 23 212-1232 214-0095 27 27 27 336-7026 336-7294 154-1483 154-1967 17 23 b14-om5 $20-1816 27 27 154-2061 154-2061 23 36 ~31-0164 ~32-0596 27 27 Page Part No. Page 25 34 502-0356 502-0745 34 34 337-0090 9 502-0758 337-0090 338-0946 31 27 503-0171 503-037? 34 5 15 338-1454 352-0161 25 29 9 5 15 154-2143 23 232-2107 27 357-0030 29 503-0568 503-0857 503-1056 154-22T9 154-2292 36 17 234-0642 1300-2170 27 29 402-0282 402-0283 9 9 503-1075 503-1189 15 35 154-2542 36 j301-6197 301-6206 402-0284 402-0290 504-0092 508-0008 9 29 154-2800 36 36 29 25 9 154-2747 1301-6207 25 402-0475 23 23 ~30E6227 ~302-0885 29 25 402-0480 402-0501 27 9 9 508-0015 155-1015 155-?255 508-0191 509-0008 29 29 13 155-1894 155-1895 23 ~304-0580 307-18!36 29 402-0502 9 509-0008 36 23 29 403-1484 9 155-1895 27 307-1899 29 403-1523-01 33 509-0040 509-0040 13 36 155-1896 ?55-1896 23 308-0341 27 ‘308-0383 25 29 403-1793 403-1835 32 32 509-0041 509-0041 5 36 155-1904 23 308-0614 25 23 23 ‘309-0181 ‘309-0319 15 10 403-?836 405-2801 9 32 509-0065 155-1906 155-1907 509-0117 19 5 405-2805 32 155-1909 160-0558 23 18 312-0027 312-0246 18 19 405-2840 405-2841 31 31 509-0117 509-0145 509-0145 36 17 36 160.-1150 160-1151 19 18 320-0976 320-0978 25 25 405-2842 31 405-2844 31 509-0168 510-0013 5 13 160-1183 16U-1219 19 19 320-0979 320-0980 25 25 13 19 320-0982 25 31 31 31 510-0014 160-T285 405-2847 405-2856 405-2901 510-0015 510-0047 27 160-’?303 160-1303 18 19 321-0146 321-0165 29 24 405-2902 405-2904 31 31 515-0001 515-0001 6 7 160-1311 160-1368 ?’66-0554 19 36 18 321-0175 321-0242 321-0298 29 24 405-2906 406-0401 31 31 515-0227 516-0072 6 5 29 406-0495 166-0588 166-0772 18 18 323-1104 323-1216 25 24 406-0495 406-0496 3? 32 31 516-0130 516-0141 516-O’182 167-0188 ?67-0291 167-1602 24 18 323-1221 330-0004 29 406-0496 32 516-0196 27 18 330-0074 29 29 406-0497 406-0497 31 32 517-0021 517-0048 33 5 168-0190 36 332-0527 17 415-0500 168-0191 191-1346 36 24 332-0527 332-1506 24 17 415-0503 415-0504 34 34 34 518-0004 518-0014 13 6 518-0205 191-1351 2.01-2503 24 27 332-1993 332-2423 17 24 416-0533 415-0534 34 34 518-0268 518-0294 15 35 11 203-0152 204-0110 27 27 333-0133 336-1891 25 27 415-0535 34 518-0347 36 501-0356 34 518-0350 205-0090 336-2378 17 518-0390 77 14 336-3967 19 9 502-0002 211-0364 27 27 212-0359 27 336-7000 10 502-0003 502-0053 17 10 518-0452 520-0717 36 5 38 9 7 13 13 27 , Numerical —\ ., —. - Part No. Page Part No. Page 520-0733 27 800-0035 17 520-0736 520-0773 5 5 800-0044 800-0047 27 520-0876 520-09T8 5 5 800-0050 800-0050 27 3? 520-0919 5 525-0305 525-0454 36 800-0051 800-0051 31 800-0058 17 9 526-0014 9 800-0064 800-0094 800-0512 526-0021 526-0022 14 17 800-0560 800-0575 32 526-0026 526-0030 31 9 800-1007 800-1031 34 526-0030 526-0038 17 9 801-0050 802-0022 10 526-0048 29 802-0034 19 526-0049 526-0062 27 17 803-0071 804-0017 5 17 526-0063 5 13 10 805-0010 809-0035 11 526-0063 809-0035 35 73 10 812-0059 812-0087 29 29 526-0113 526-0115 23 27 812-0156 813-0108 27 24 526-0158 526-0182 526-G198 5~6-o~5U 14 815-0046 13 9 9 815-0110 815-0194 17 10 5 5 6 815-0261 815-0285 815-0347 33 526-0286 9 9 815-0350 815-0350 18 25 526-0356 740-1004 6 To 815-0350 815-0358 29 79 740-1006 17 815-0359 ?7 800-0004 800-0007 13 10 815-0359 815-0385 27 25 800-0011 800-0026 815-0545 815-0551 815-0553 24 31 800-0026 5 23 3? 800-0026 800-0028 32 10 816-0070 816-0206 14 9 800-0030 800-0032 23 13 816-0207 821-0001 9 32 800-0033 31 821-0005 800-0033 800-0034 32 13 821-0005 821-0009 23 27 14 526-Q251 5-28--0262 52Fj-0286 No. 827-0009 821-0009 821-0009 821-0010 827-0010 821-0018 821-0029 821-0030 822-2030 850-0020 850-0030 850-0030 850-0040 850-0040 850-0045 850-0045 850-0045 850-0045 850-0050 850-0050 850-0050 850-0055 850-0055 850-0055 850-2005 851-0029 851-0035 853-0008 856-0003 856-0006 856-0006 856-0008 856-0010 856-0010 856-0012 856-0016 860-0005 862-0001 862-0004 862-0015 862-0015 862-0015 862-1001 865-0019 867-1004 870-0048 870-0048 870-0048 870-0053 870-0131 5 36 79 24 526-0065 526-0065 526-0066 Part 9 526-0008 526-0008 Index 31 23 5 34 19 5 17 27 31 39 Page 17 29 33 29 33 9 32 32 25 29 17 24 19 27 17 23 27 34 5 9 27 6 9 27 18 5 31 27 18 29 34 34 9 31 9 9 25 29 9 17 23 27 34 14 34 23 31 32 13 13 Part No. 870-0731 870-0195 870-0203 870-0212 870-0221 870-0257 870-0342 870-0362 87U-0362 870-0363 870-0364 870-0364 870-0368 871-0010 Page 78 15 27 ?4 29 15 29 31 32 32 31 32 31 27
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