Manual For The 95575 Mini Grease Gun With 3 Oz.

User Manual: Manual for the 95575 Mini Grease Gun with 3 Oz. Grease Grease Gun with 3 Oz. Grease

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Owner’s Manual & Safety Instructions
Save This Manual Keep this manual for the safety warnings and precautions, assembly,

operating, inspection, maintenance and cleaning procedures. Write the product’s serial number in the back
of the manual near the assembly diagram (or month and year of purchase if product has no number). Keep
this manual and the receipt in a safe and dry place for future reference.

Visit our website at: http://www.harborfreight.com
Email our technical support at: productsupport@harborfreight.com
When unpacking, make sure that the product is intact
and undamaged. If any parts are missing or broken,
please call 1-888-866-5797 as soon as possible.
Copyright© 2006 by Harbor Freight Tools®. All rights reserved.
No portion of this manual or any artwork contained herein may be reproduced in
any shape or form without the express written consent of Harbor Freight Tools.
Diagrams within this manual may not be drawn proportionally. Due to continuing
improvements, actual product may differ slightly from the product described herein.
Tools required
Manual Revised
11cfor assembly and service may not be included.

Read this material before using this product.
Failure to do so can result in serious injury.
SAVE THIS MANUAL.

17f

Specifications

Page 2

Capacity

3 OZ. Lithium Grease
Cartridge (suction loaded)

Extension Pipe

5-1/2 IN. Long

Delivery Rate

1/2 OZ. Grease
per 40 Strokes

Pipe / Coupler

1/8 IN. NPT Threads

For technical questions, please call 1-888-866-5797.

Item 95575

Important Safety Information
1.

Wear ANSI-approved safety
goggles and heavy-duty
work gloves during use.

2.

Do not use near open flame.

3.

Inspect before every use; do not
use if parts are loose or damaged.

4.

Use as intended only. Do not
use Grease Gun to hold and
dispense any other materials.

5.

Properly load cartridge before use.

6.

Read grease manufacturer’s
cautions before use.

7.

Maintain a firm grip on the
tool with both hands.

8.

Keep outer body of Grease Gun dry,
clean, and free from oil and grease.

9.

Read and understand all instructions
and safety precautions as outlined
in the manufacturer’s manual for the
vehicle (or object) to be lubricated.

10. Keep work area clean. Cluttered
areas invite injuries.
11. Keep children away. Children must
never be allowed in the work area.
12. Store idle equipment. When not
in use, tools must be stored in a dry
location to inhibit rust. Always lock up
tools and keep out of reach of children.

16. Stay alert. Watch what you are
doing, use common sense. Do not
operate any tool when you are tired.
17. Check for damaged parts. Before
using any tool, any part that appears
damaged should be carefully checked
to determine that it will operate
properly and perform its intended
function. Any part that is damaged
should be properly repaired or
replaced by a qualified technician.
18. Replacement parts and accessories.
When servicing, use only identical
replacement parts. Use of any
other parts will void the warranty.
19. Do not operate tool if under the
influence of alcohol or drugs. Read
warning labels on prescriptions to
determine if your judgment or reflexes
are impaired while taking drugs. If there
is any doubt, do not operate the tool.
20. Maintenance. For your safety, service
and maintenance should be performed
regularly by a qualified technician.
21. WARNING: The warnings, cautions,
and instructions discussed in this
instruction manual cannot cover all
possible conditions and situations
that may occur. It must be understood
by the operator that common sense
and caution are factors which cannot
be built into this product, but must
be supplied by the operator.

13. Dress properly. Do not wear loose
clothing or jewelry as they can be
caught in moving parts. Wear restrictive
hair covering to contain long hair.
14. Do not overreach. Keep proper
footing and balance at all times.
15. Maintain tools with care.
Follow instructions for lubricating
and changing accessories.

Item 95575

For technical questions, please call 1-888-866-5797.

Page 3

Installing and Replacing
Grease Cartridge

Expelling Air Pockets in
the Barrel
NOTE: If the Grease Gun
does not work properly, there
may be air pockets in the Barrel.

1.

Unscrew and remove the
Extended Pipe (14) from the
Head (11). See photo, below.

1.

Unscrew the Head 1-1/2 turns.

2.

Pull the T-Grip Handle (1) all the
way back and lock it in place.

2.

Depress the Clamp and slowly push
the Handle forward to the Barrel.

3.

Unscrew the Barrel (3) from the Head.
Remove the cap from both ends of the
3 oz. grease cartridge.

3.

After all excess air is expelled from
the Barrel, retighten the Head.

4.

Wipe any grease off the exterior of
the Barrel.

NOTE: Open and prepare cartridge
per the manufacturer’s instructions.
4.

Insert the cartridge into the Head.

5.

Slide the Barrel over the cartridge
and back into the Head.

6.

Depress the Clamp (2) and
push the T-Grip Handle
forward as far as it will go.

Suction Filling From Bulk
Grease Container
1.

Unscrew and remove the
Head from the Barrel.

2.

Insert the open end of the Barrel
into the lubricant. Slowly pull
the T-Grip Handle back while
pushing the Barrel deeper into the
lubricant to prevent air pockets
from being pulled into the Barrel.

3.

Once the Handle is fully extended,
remove the Barrel from the
lubricant. Wipe the exterior of
the Barrel clean of lubricant.

4.

Screw the Head back onto the Barrel.

5.

Depress the Clamp and push the
T-Grip Handle back into the Barrel.

Page 4

For technical questions, please call 1-888-866-5797.

Item 95575

Operating Instructions
Read the ENTIRE IMPORTANT
SAFETY INFORMATION
section at the beginning of
this document including
all text under subheadings
therein before set up or
use of this product.
1.

Clean the Grease Gun carefully
and completely with a clean
cloth before each use.

2.

With one hand, hold the Barrel
securely. Use the other hand to
pump the Grip (13) several times
or until a small amount of grease
flows out of the Coupler (15).

3.

When finished, store in a clean, dry,
safe location out of reach of children.

Greasing a Grease Gun
1.

To attach the coupler jaws to a fitting,
press the coupler straight onto grease
fitting and maintain a tight fit.

2.

Operate the grease gun, keeping
the coupler square to the fitting.

3.

When greasing is complete, tilt coupler,
twist nozzle of the grease gun and
pull back to remove from fitting.

Note: If unit is stuck on grease fitting,
loosen grease nozzle. See
Troubleshooting section.

Item 95575

For technical questions, please call 1-888-866-5797.

Page 5

Maintenance and Servicing
1.

Before each use, inspect general
condition of Grease Gun. Check for
cracked or damaged parts, misaligned
or binding of moving parts, leaking
connections, and any other condition
that may affect product’s safe
operation. If a problem occurs, have
the problem corrected before further
use. Do not use damaged equipment.

2.

After every use, dry with a soft cloth,
remove all grease and debris from
Grease Gun. Do not use solvents to
clean or immerse in any liquids.

3.

When storing, keep in a clean, dry and
safe location away from children.

4.

CAUTION! All maintenance, service,
and repairs not discussed in manual
should only be performed by qualified
service technician.

Troubleshooting
Problem
Grease gun does not
dispense grease.

Grease leaks from
the back of gun.
Lever or grip handle
cannot be operated.
Grease coupler is stuck
on the grease fitting.

Possible Causes

Likely Solutions

1. Trapped air in
grease.

1. Loosen gun head. Move plunger
rod in & out to remove air
pockets. Tighten gun head.

2. Cold grease.

2. Warm the gun.

3. Grease gun
extension blocked.

3. Remove and clean gun extension.

4. Plunger rod did
4. Maneuver plunger rod to properly
not enter the
go inside the cartridge.
grease cartridge.
Thin grease.
Use a thicker grease.
Gun piston
damaged.

Replace gun.

Grease fitting
does not match.

Tilt the coupler, twist & then pull back.

PLEASE READ THE FOLLOWING CAREFULLY
NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION
OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED
TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED
TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER
AND/OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS
REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED
TECHNICIANS, AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK
AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL
PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF
HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.

Page 6

For technical questions, please call 1-888-866-5797.

Item 95575

Parts List and Diagram
Part
1
2
3
4
5
6
7
8

Description
T-Grip Handle
Arrestor Clamp
Barrel
Pull Rod
Spring
Plunger
Washer
Ball

Qty
1
1
1
1
1
1
1
1

Part
9
10
11
12
13
14
15

Description
Spring
Plug
Head
Piston
Grip
Extended Pipe
Coupler

Qty
1
1
1
1
1
1
1

11

10
9
8

13

14

15

7
12
6

5
4
3

2
1

Item 95575

For technical questions, please call 1-888-866-5797.

Page 7

Limited 90 Day Warranty
Harbor Freight Tools Co. makes every effort to assure that its products meet high
quality and durability standards, and warrants to the original purchaser that this
product is free from defects in materials and workmanship for the period of 90 days
from the date of purchase. This warranty does not apply to damage due directly or
indirectly, to misuse, abuse, negligence or accidents, repairs or alterations outside
our facilities, criminal activity, improper installation, normal wear and tear, or to lack of
maintenance. We shall in no event be liable for death, injuries to persons or property,
or for incidental, contingent, special or consequential damages arising from the use
of our product. Some states do not allow the exclusion or limitation of incidental or
consequential damages, so the above limitation of exclusion may not apply to you. THIS
WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR
IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS.
To take advantage of this warranty, the product or part must be returned to us
with transportation charges prepaid. Proof of purchase date and an explanation
of the complaint must accompany the merchandise. If our inspection verifies
the defect, we will either repair or replace the product at our election or we may
elect to refund the purchase price if we cannot readily and quickly provide you
with a replacement. We will return repaired products at our expense, but if we
determine there is no defect, or that the defect resulted from causes not within the
scope of our warranty, then you must bear the cost of returning the product.
This warranty gives you specific legal rights and you may also have other rights which
vary from state to state. you may also have other rights which vary from state to to state.

Record Serial Number Here:
Note: If product has no serial number, record month and year of purchase instead.

Note: Some parts are listed and shown for illustration purposes only,
and are not available individually as replacement parts.

3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • 1-888-866-5797
Page 8

For technical questions, please call 1-888-866-5797.

Item 95575
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