981 0256 Onan HDKAL (spec A E) HDKAQ HDKAR A) HDKAS Genset Parts Manual (04 2012)
User Manual: 981-0256 Onan HDKAL (spec A-E) HDKAQ HDKAR (spec A) HDKAS (spec A-E) Genset Parts manual (04-2012)
Open the PDF directly: View PDF 
.
Page Count: 87
| Download | |
| Open PDF In Browser | View PDF |
Parts Manual Generator Set HDKAL (Spec A−E) HDKAQ (Spec A) HDKAR (Spec A) HDKAS (Spec A−E) English − Original Instructions 4−2012 981−0256 (Issue 9) To avoid errors or delay in filling your parts order, always give the MODEL, SPEC NO. and SERIAL NO. from the Onan nameplate. For handy reference, insert your nameplate information in the spaces below. MODEL AND SPEC NO. SERIAL NO. DIGITAL CONTROL SOFTWARE VERSION AND DATE (IF APPLICABLE) The following symbols are used in Onan manuals to alert users to the potentially dangerous conditions relating to maintenance of equipment and replacement of parts. Please read and observe. This symbol warns of immediate hazards which will result in severe personal injury or death. This symbol refers to a hazard or unsafe practice which can result in severe personal injury or death. This symbol refers to a hazard or unsafe practice which can result in severe personal injury or product or property damage. Service and repair of Onan equipment must be performed by trained, experienced personnel only. Improper service or repair may result in property damage, severe personal injury or death. Do not use this catalog as a guide to servicing your equipment. Read and follow the IMPORTANT SAFETY INSTRUCTIONS in the Service Manual appropriate for the equipment you are working on. Contact with USED ENGINE OILS has been identified by a United States federal agency and some USA state agencies as causing CANCER or REPRODUCTIVE TOXICITY. When checking or changing engine oils take all necessary precautions not to ingest, breathe the fumes or contact the used oil. Contact with ASBESTOS has been identified by a United States federal agency and some USA state agencies as causing CANCER or REPRODUCTIVE TOXICITY. When handling engine gaskets take all necessary precautions not to ingest, breathe or contact the dust from the gaskets! Use adequate ventilation and wear protective gloves, masks and clothing! Contact with BENZINE and LEAD, found in gasoline, fuel additives and solvents has been identified by a United States federal agency and some USA state agencies as causing CANCER or REPRODUCTIVE TOXICITY. When checking, draining or adding gasoline and fuel additives or using solvents take all necessary precautions not to ingest, breathe the fumes or contact the liquids. Use adequate ventilation and wear protective gloves, masks and protective clothing! PSP-1 Introduction This parts catalog applies to the standard generator sets listed below. Parts are arranged in groups of related items and each illustrated part is defined by a reference number corresponding to the same reference number in the parts list. Parts illustrations are typical. Using the model and specification number from your generator set nameplate, select parts that apply to your set. Unless otherwise mentioned in the description or page heading, parts are interchangeable between models. Throughout this catalog right and left sides are detemined by facing the engine end (front ) of the set. MODEL HERTZ HDKAL/* HDKAQ/* HDKAR/* HDKAS/* 50/60 60 60 50/60 * − The diagonal line (/) in the model and specification number separates generator set characteristics from the specification number and letter. The specification number denotes customer requested options or deviations from a standard model. The specification letter advances (A to B, B to C, etc.) with major manufacturing changes. WIRING DIAGRAM 612−6637 612−6652 612−6689 AC−1 Phase AC−3 Phase DC−1/3 Phase 1 Index Adapter, Alternator, 61 Adapter, CB, 63 Adapter, CB Threaded, 65 Adapter, Exhaust, 56 Adapter, Fan (Begin Spec B), 50 Adapter, Fixed Scroll Fan (Spec A), 48 Adapter, Fuel Line Reducing, 43 Adapter, Generator (Engine End), 15 Adapter, Generator (Generator End), 59 Adapter, Pipe, 53 Adapter, Pressure Switch Pipe, 9 Adapter, Remote Mount CB Adapter (20A /30A), 76 Adapter, Rotating Scroll Fan (Spec A), 49 Alternator, 40 Arm, Rocker, 29 , 30 Assy Cover, Cylinder Head, 36 Assy Pump, Injection, 26 Breaker, DC Circuit, 65 Breaker, Remote Circuit (20A / 30A), 76 Breaker, Remote Circuit (30A / 35A), 75 Brush, Alternator, 41 Brush, Generator, 59 Bushing, Alternator Insulation, 41 Bushing, Connecting Rod, 11 Bushing, Governor Gear, 9 Bushing, Idle Gear, 14 , 19 Bushing, Remote Circuit Breaker Reducer (30A / 35A), 75 Cam, Fuel, 18 Camshaft, 14 , 19 Camshaft, Fuel, 18 Cap, Coolant Fill, 46 Cap, Cylinder Block Sealing, 9 , 10 Cap, Cylinder Head Sealing, 27 Cap, Eye Joint, 24 Cap, Stop Lever, 21 Cap, Valve, 29 , 30 Case, Main Bearing, 17 Chamber, Combustion, 27 Circlip, Governor External, 23 Circlip, Governor Shaft, 18 Circlip, Idle Gear, 14 , 19 Circlip, Piston Pin, 11 , 13 Circlip, Rocker Arm External, 29 Clamp, Injection Pipe, 31 , 32 Clamp, Side Oil Fill, 52 Cleaner, Air, 45 Clip, Coolant Spring (Begin Spec B), 50 Clip, Coolant Spring (Spec A), 48 Clip, Overflow Pipe, 31 , 32 Clip, Rotating Scroll Coolant Spring (Spec A), 49 Clip, Stop Solenoid Rod End, 42 Cock, Cylinder Block Drain, 9 , 10 Collar, Alternator, 41 Collar, Crankshaft, 12 Collar, Eye Joint, 24 Collar, Governor, 23 Collar, Governor Shaft, 18 Collar, Idle Gear, 14 , 19 Collet, Valve Spring, 30 Comp Valve, Breather, 36 Components, Alternator, 41 Components, Injection Pump, 25 Components, Nozzle Holder, 33 Components, Water Pump, 38 , 39 Connector, AC Control Straight, 63 Connector, Bulkhead Hose, 43 Connector, Fuel Line Inverted Male, 43 Connector, Oil Fill Inverted Male, 52 Connector, Water Flange Hose, 34 Control, AC, 63 Control, DC, 65 Cord, Glow Plug, 31 , 32 Coupling, Anchor, 43 Cover, 24 Baffle, Rotating Scroll (Spec A), 49 Baffle, Scroll (Begin Spec B), 50 Baffle, Scroll (Spec A), 48 Ball, Crankshaft, 12 Ball, Pressure Valve, 37 Band, Water Pump Pipe, 34 Base, Aluminum, 43 Bearing, Alternator, 41 Bearing, Connecting Rod, 11 Bearing, Crankshaft, 12 Bearing, Fuel Camshaft, 18 Bearing, Governor Miniature, 23 Bearing, Governor Weight, 18 Bearing, Rotor, 59 Bearing, Water Pump, 38 , 39 Belt, Fan, 40 Block, Cylinder, 9 Block, Cylinder (Spec A−D), 9 Block, Generator Brush, 59 Boot, AC Harness Rubber, 63 Boot, CB, 63 Boot, CB Push Button, 65 Boot, Engine Harness Rubber, 65 Boot, Rocker Switch, 65 Boot, Rubber, 65 Box, AC Control, 63 Box, DC Control, 65 Box, DC Gauge Panel Mounting, 73 Box, Remote Mount CB, 75 Box, Remote Mount CB Junction (20A / 30A), 76 Box, Remote Mount CB Junction (30A / 35A), 75 Box, Remote Mount Circuit Breaker, 76 Bracket, Coolant Tank, 51 Bracket, Fuel Pump, 43 Bracket, Lifting, 45 Bracket, Rocker Arm, 29 Bracket, Side Oil Fill, 52 Bracket, Stop Solenoid, 42 Breaker, AC Circuit, 63 Breaker, Circuit (20A), 76 2 Index Cover, AC Control, 63 Cover, Air Cleaner, 45 Cover, Alternator Bearing, 41 Cover, Alternator End, 41 Cover, Automatic Voltage Regulator, 63 Cover, Bearing Case, 17 Cover, Breather, 36 Cover, Cylinder Head, 35 , 36 Cover, DC Control, 65 Cover, Endbell, 59 Cover, Fork Lever Shaft, 23 Cover, Gearcase Oil Fill, 37 Cover, Head Cover Oil Fill, 35 Cover, Hole, 37 Cover, Oil Pump, 37 Cover, Remote Mount CB Junction Box (20A / 30A), 76 Cover, Remote Mount CB Junction Box (30A / 35A), 75 Cover, Side Mount Oil Fill, 52 Cover, Thermostat, 34 Crankshaft, 12 , 28 Cross, Cylinder Block Pipe, 9 Cylinder Block HDKAL and HDKAS (Spec E), 10 Cylinder Head HDKAL and HDKAS (Begin Spec E), 28 Gasket, Bearing Case, 17 Gasket, Cap Nut, 35 Gasket, Cylinder Block Plug, 9 Gasket, Cylinder Head, 27 , 28 Gasket, Cylinder Head Cover, 35 Gasket, Delivery Valve, 25 Gasket, Exhaust Manifold, 56 Gasket, Eye Joint, 24 Gasket, Fork Lever Shaft Cover, 23 Gasket, Fuel Pump, 24 Gasket, Gearcase, 37 Gasket, Head Cover, 36 Gasket, Injection Pump, 25 Gasket, Inlet Manifold, 54 , 55 Gasket, Nozzle Holder, 31 , 32 Gasket, Oil Drain, 53 Gasket, Oil Pan, 53 Gasket, Speed Control Plate, 20 Gasket, Stop Lever, 21 , 22 Gasket, Thermostat, 34 Gasket, Water Flange, 34 Gasket, Water Pump, 38 , 39 Gauge, Oil Pressure (Remote Panel), 72 Gauge, Remote DC Oil Pressure, 73 Gauge, Remote DC Water Temperature, 73 Gauge, Water Temperature (Remote Panel), 72 Gear, Camshaft, 14 , 19 Gear, Crank, 13 Gear, Crankshaft, 12 Gear, Governor, 18 Gear, Idle, 14 , 19 Gear, Injection Pump, 18 Gear, Oil Pump Drive, 12 , 13 Gear, Ring, 15 Gearcase, 37 Govenor Idling, 22 Governor, 23 Grommet, AC Control Box, 63 Grommet, DC Control Box, 65 Guard, AC Control, 63 Guard, Belt (Begin Spec B), 50 Guard, Fan, 61 Guard, Fixed Scroll (Spec A), 48 Guard, Fixed Scroll Belt (Spec A), 48 Guard, Generator Fan, 59 Guard, Rotating Scroll (Spec A), 49 Guard, Rotating Scroll Belt (Spec A), 49 Guide, Valve, 27 Disc, Drive, 61 Disc, Generator Drive, 59 Duct, Fixed Scroll (Spec A), 48 Duct, Rotating Scroll Fan (Spec A), 49 Duct, Scroll (Begin Spec B), 50 Edging, Stator, 59 Elbow, Exhaust, 56 Elbow, Fuel Pump Hose, 43 Elbow, Separator Male, 44 Element, Air Cleaner, 45 Element, Breather, 35 Element, Fuel Filter, 43 Endbell, 59 Endbell, Generator, 61 Fan, Cooling (Begin Spec B), 50 Fan, Fixed Scroll Cooling (Spec A), 48 Fan, Generator, 59 Fan, Rotating Scroll Cooling (Spec A), 49 Fill, Oil, 52 Filter, Fuel, 43 Filter, Oil, 37 Fitting, Oil Filter Connector, 37 Flange, Injection Pump Sleeve, 25 Flange, Water, 34 Flange, Water Pump, 38 , 39 Flywheel, 15 Foam, Scroll (Begin Spec B), 50 Frame, Alternator Drive End, 41 Frame, Alternator End, 41 Frame, Mounting, 57 Harness Location, Engine, 67 Harness Location, Extension (Or Pigtail), 67 Harness Location, Remote Panel, 67 Harness, AC Control, 63 Harness, DC Control, 65 Harness, DC Engine, 63 , 65 Harness, Extension, 68 Harness, Pigtail, 68 Harness, Remote DC Gauge Panel, 73 Gasket, Air Bleeder Screw, 31 , 32 3 Index Harness, Remote DC Gauge Panel Junction, 74 Harness, Remote Mount Control Box, 66 Harness, Remote Panel (Gauges), 72 Harness, Remote Panel (Switch Only), 69 Harness, Remote Panel (Switch/Hourmeter), 70 Harness, Remote Panel (Switch/Voltmeter), 71 Head, Cylinder, 27 Heater, Engine, 9 Hinge, Service Panel, 47 Holder, Alternator Brush, 41 Holder, Delivery Valve, 25 Holder, Governor Gear, 18 Holder Assy, Nozzle, 33 Holder, Nozzle, 31 , 32 Hose, Air Bleed, 46 Hose, Air Cleaner, 45 Hose, Coolant, 46 Hose, Fuel Return, 43 Hose, Radiator, 46 Hub, Drive, 59 Manifold, Exhaust, 56 Manifold, Inlet, 54 , 55 Meter, Hour, 65 Meter, Hour (Remote Panel), 72 Meter, Hour (Remote Switch Panel), 70 Meter, Remote DC Gauge Voltage, 73 Meter, Voltage (Remote Gauge Panel), 72 Meter, Voltage Rmote Switch and Gauge), 71 Mount, Engine, 57 Mount, Radiator, 47 Mount, Starter, 15 Muffler, 56 Neck, Coolant Fill, 46 Nipple, Oil Fill Hex, 52 Nipple, Pressure Switch Close, 9 O’Ring, Crankshaft, 12 O’Ring, Cylinder Block, 9 O’Ring, Cylinder Head, 27 O’Ring, Cylinder Head Cover, 35 O’Ring, Gearcase, 37 O’Ring, Generator Stator, 59 O’Ring, Injection Pump, 25 O’Ring, Oil Fill Cover, 52 O’Ring, Oil Pickup Tube, 53 O’Ring, Speed Control Plate, 20 Impeller, Water Pump, 38 , 39 Indicator, Front Oil Level, 52 Indicator, Rear Oil Level, 9 Intake, Endbell, 61 Isolator, DC Control Box Vibration, 65 Isolator, Generator Mount Vibration, 57 Joint, Breather Pipe, 35 Joint, Eye, 24 Joint, Stop Solenoid Ball, 42 Pan, Drip, 57 Pan, Oil, 53 Panel Assy, Printed, 69 Panel, Bottom, 47 Panel, Printed, 70 , 71 , 72 Panel, Remote (Gauge), 72 Panel, Remote (Switch Only), 69 Panel, Remote (Switch/Hourmeter), 70 Panel, Remote (Switch/Voltmeter), 71 Panel, Remote DC Gauge, 73 PCB, Engine Monitor, 65 Piece, Distance, 33 Piece, Nozzle, 33 Pin, Cylinder Block Pipe, 9 , 10 Pin, Cylinder Block Start Spring, 9 , 10 Pin, Cylinder Block Straight, 9 , 10 Pin, Generator Adapter Dowel, 15 Pin, Injection Pump Clamp, 25 Pin, Injection Pump Joint, 25 Pin, Piston, 11 Pin, Speed Control Plate Spring, 20 Pin, Tappet Guide, 25 Pipe Assy, Overflow, 31 , 32 Pipe, Breather, 35 Pipe, Injection, 31 , 32 Pipe, Water Flange Return, 34 Pipe, Water Return, 34 , 36 , 38 , 39 Piston, 11 , 13 Plate, AC Circuit Breaker, 63 Plate, Alternator Retainer, 41 Key, Camshaft, 14 , 19 Key, Crankshaft, 12 Key, Fuel Camshaft, 18 Kit, Fan Conversion, 48 Kit, Fuel/Water Separator, 44 Kit, Recovery Tank, 51 Kit, Remote DC Gauge Panel, 73 Kit, Remote Mount CB Box, 75 , 76 Kit, Remote Panel (Gauges), 72 Kit, Remote Panel (Switch Only), 69 Kit, Remote Panel (Switch/Hourmeter), 70 Kit, Remote Panel (Switch/Voltmeter), 71 Labels, 77 Latch, Service Panel, 47 Lever Assy, Governor, 20 Lever, Engine Stop, 20 Lever, Fork, 23 Lever, Governor, 21 , 22 Lever, Speed Control, 20 Line, Fuel, 44 Line, Fuel Filter, 43 Line, Fuel Pump, 43 Link, Stop Solenoid, 42 Location, Harness, 67 4 Index Plate, Breather Element, 35 Plate, Injection Pump, 25 Plate, Speed Control, 20 Plug, Cylinder Block, 9 , 10 Plug, Cylinder Head, 27 Plug, Fuel Filter Drain, 43 Plug, Gearcase, 37 Plug, Glow, 31 , 32 Plug, Injection Pump, 25 Plug, Oil Drain, 53 Plug, Separator Pipe, 44 Plunger, Pump, 25 Pulley, Alternator, 41 Pulley, Fan, 40 Pulley, Fan Drive, 40 Pump, Fuel, 43 Pump, Injection, 24 , 25 , 26 Pump, Water, 38 , 39 Shaft, Fork Lever, 23 Shaft, Governor, 18 Shaft, Governor Weight, 18 Shaft, Idle Gear, 14 , 19 Shaft, Rocker Arm, 29 , 30 Shaft, Stop Lever, 20 Shield, Breather, 36 Shield, Breather Oil, 35 Shim, Injection Pump, 24 , 26 Shim, Injection Pump Component, 25 Sleeve, Crankshaft, 12 Sleeve, Governor, 18 Sleeve, Injection Pump Control, 25 Solenoid, Stop, 42 Spacer, Generator Fan, 59 Spring, Alternator Brush, 41 Spring, Delivery Valve, 25 Spring, Generator Brush, 59 Spring, Governor, 23 Spring, Governor Start, 23 Spring, Injection Pump Plunger, 25 Spring, Nozzle, 33 Spring, Pressure, 37 Spring, Rocker Arm, 29 Spring, Speed Control Plate Return, 20 Spring, Valve, 29 , 30 Standoff, AC Control Cover, 63 Standoff, AC Control Insulator, 63 Stator, Generator, 59 , 61 Stay, Alternator, 40 Stopper, Camshaft, 14 Stopper, Fuel Camshaft, 18 Strap, Bond, 57 Support, Radiator Mounting, 47 Switch, Oil Pressure, 9 Switch, Start/Stop, 65 Switch, Start/Stop (Remote Gauge Panel), 72 Switch, Start/Stop (Remote Panel), 70 Switch, Start/Stop (Remote Switch and Gauge), 71 Switch, Start/Stop (Switch Only), 69 Switch, Water Temperature, 34 Rack, Injection Pump Control, 25 Radiator, 46 Rectifier, Alternator, 41 Rectifier, DC Control, 65 Regulator, Alternator, 41 Regulator, Automatic Voltage, 63 Relay, DC Control Harness, 65 Relay, Start Solenoid, 65 Resonator, Exhaust, 56 Retainer, Valve Spring, 29 , 30 Ring, 13 Ring, Collector, 59 Ring, Piston, 11 , 13 Rod, Camshaft Push, 14 , 19 Rod, Connecting, 11 , 13 Rod, Nozzle Holder Push, 33 Rotor, 61 Rotor, Alternator, 41 Rotor, Generator, 59 Rotor, Oil Pump, 37 Scroll, Fan (Begin Spec C), 50 Scroll, Fixed Fan, 48 Scroll, Rotating Fan, 49 Scroll, Rotating Fan (Spec A), 49 Seal, Fixed Scroll Fan (Spec A), 48 Seal, Gearcase Oil, 37 Seal, Heat, 31 , 32 Seal, Main Bearing Case Oil, 17 Seal, Rotating Scroll Fan (Spec A), 49 Seal, Speed Control Plate Oil, 20 Seal, Valve Stem, 29 , 30 Seal, Water Pump Mechanical, 38 , 39 Seat, Pressure Valve, 37 Seat, Spring, 25 Sender, Oil Pressure, 9 Sender, Water Temperature, 34 Separator, Fuel/Water, 44 Set, Piston Ring, 13 Tank, Coolant Recovery, 51 Tank, Radiator Recovery, 51 Tappet, Camshaft, 14 , 19 Tappet, Injection Pump, 25 Tee, Oil Fill Pipe, 52 Thermostat, 34 Tube, Breather, 36 Tube, Oil Level, 52 Tube, Oil Pickup, 53 Tube, Side Oil Fill, 52 Valve, 30 Valve, Delivery, 25 Valve, Oil Drain, 52 Valve, Shutoff, 53 Valves, 29 5 Index Weight, Governor, 18 6 “Intentionally Left Blank” 7 HDKAL/Q/R/S Cylinder Block (Spec A−D) 24 17 23 6 22 18 25 2 21 2 19 3 4 20 5 2 20 16 37 6 3 7 15 14 1 12 26 11 27 9 8 12 11 13 28 10 7 29 7 35 8 34 36 30 31 33 32 HDKAL/Q/R/S Cylinder Block (Spec A−D) REF NO. PART NO. QTY USED 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 185−6855 185−7092 1 1 185−6855 185−7417 1 1 185−5843 2 185−5843 185−7420 2 2 185−5487 2 185−5487 185−7419 185−2412 185−6040 185−5484 185−6468 185−2188 185−6856 185−2233 185−6121 185−2115 185−6471 185−6472 185−2338 185−5845 185−7212 2 2 1 1 4 3 3 1 2 3 2 1 1 1 1 1 185−5486 2 185−5486 185−7418 2 2 PART DESCRIPTION Block, Cylinder Assy (Includes Parts Marked *) HDKAQ HDKAR, HDKAS HDKAL Spec A Begin Spec B *Pin, Straight Spec A Begin Spec B HDKAS HDKAL *Pin, Straight Spec A Begin Spec B HDKAS HDKAL *Cap, Sealing *Plug *Cap, Sealing *Plug *Plug *Plug *Plug *Plug *Pin, Pipe *Plug *Bushing, Governor Gear *Gasket *Plug *Plug *Pin, Straight Spec A Begin Spec B HDKAS HDKAL REF NO. PART NO. QTY USED 19 20 21 22 23 24 185−6857 185−6469 185−2095 185−6889 185−7223 1 1 1 1 1 185−6866 1 25 26 27 185−7427 185−7428 185−5502 853−2010 815−0585 1 1 1 1 1 28 29 30 31 32 33 34 35 36 37 185−5490 185−6039 502−0028 309−0641−18 309−0641−05 505−0763 505−0098 502−0917 193−0244 333−0594 1 1 1 1 1 1 1 1 1 1 PART DESCRIPTION *Pin, Start Spring *Pin, Pipe O’Ring Plug Plug Indicator, Oil Level Spec A Begin Spec B Exhaust Side Intake Side Plug Washer, EIT Lock (3/8”) Screw, Hex Head Cap (M10 x 1.25 x 18mm) Cock, Drain Plug Plug, Hex Head Pipe Switch, Pressure (S6) Switch, Pressure (S1) Cross, Pipe Nipple, Close Adapter, Pipe Sender, Oil Pressure (E1) Heater, Engine * − Parts Included in Cylinder Block Assy. 9 HDKAL/Q/R/S Cylinder Block HDKAL and HDKAS (Begin Spec E) 2 15 14 23 22 12 10 12 11 3 9 16 2 19 20 20 22 2 18 23 11 13 1 6 8 5 17 4 13 8 21 7 6 REF NO. PART NO. QTY USED 1 2 3 4 5 6 7 8 9 10 11 12 13 110−3964 181−9215 185−5484 185−2412 185−2188 185−6856 185−6468 185−2233 185−6121 185−6040 185−5486 185−5487 185−7420 185−2115 1 1 4 1 1 1 3 2 3 1 2 2 2 1 6 PART DESCRIPTION Comp, Crankcase (Includes Parts Marked *) HDKAL HDKAS Cap, Seal Cap, Sealing *Plug *Plug *Plug *Plug *Plug *Plug *Pin, Straight *Pin, Straight *Pin, Straight *Pin, Pipe REF NO. PART NO. QTY USED 14 15 16 17 185−6469 185−7212 185−6857 1 1 1 185−6471 185−6474 185−6472 185−5845 185−2338 185−5490 185−2572 185−2884 1 1 1 1 1 1 1 1 18 19 20 21 22 23 10 PART DESCRIPTION *Pin, Pipe *Plug, Fuel Camshaft *Pin, Start Spring *Plug HDKAL HDKAS *Bushing, Governor Gear *Plug *Gasket Cock, Drain Bolt, Flange Gasket HDKAL/Q/R/S Piston (Spec A−D) 2 3 4 4 1 6 5 8 7 REF NO. PART NO. QTY USED 1 2 185−6745 185−6746 3 3 185−7308 185−7309 3 3 185−6745 185−6746 3 3 185−7096 185−7097 3 3 185−6529 185−6530 3 3 PART DESCRIPTION REF NO. Piston HDKAL Spec A Standard .5mm Oversize Begin Spec B Standard .5mm Oversize HDKAQ Standard .5mm Oversize HDKAR, HDKAS Standard .5mm Oversize Ring Assy, Piston HDKAL Spec A Standard .5mm Oversize Begin Spec B 3 4 5 6 7 8 11 PART NO. QTY USED PART DESCRIPTION 185−7310 185−7311 3 3 185−6529 185−6530 3 3 185−7098 185−7099 185−6531 185−6532 185−6533 3 3 3 6 3 185−6534 185−6535 3 6 185−6536 185−6537 185−6538 3 3 3 Standard .5mm Oversize HDKAQ Standard .5mm Oversize HDKAR, HDKAS Standard .5mm Oversize Pin, Piston Circlip, Piston Pin Rod Assy, Connecting (Includes Bushing, Bolt and Bearing) Bushing, Connecting Rod Bolt, Connecting Rod Bearing, Connecting Rod Standard .2mm Undersize .4mm Undersize HDKAL/Q/R/S Crankshaft (Spec A−D) 2 3 1 3 12 4 12 5 6 13 11 13 9 10 7 REF NO. PART NO. 8 QTY USED 1 2 3 4 5 6 7 8 9 10 185−6874 1 185−6874 185−7376 185−6543 185−5924 185−6541 185−6540 185−6542 185−6544 185−6545 1 1 1 3 1 1 1 1 1 1 185−6545 185−7429 1 1 185−6546 185−6547 185−6548 1 1 1 185−6549 185−6550 185−6551 2 2 2 PART DESCRIPTION REF NO. Crankshaft (Includes Parts Marked *) HDKAQ, HDKAR, HDKAS HDKAL Spec A Begin Spec B *Sleeve, Crankshaft *Ball *Key *Gear, Crankshaft *Gear, Oil Pump Drive Collar, Crankshaft O’Ring Spec A Begin Spec B HDKAS HDKAL Bearing, Crankshaft Standard .2mm, Undersize .4mm, Undersize Bearing, Crankshaft Standard .2mm, Undersize .4mm, Undersize PART NO. QTY USED 11 185−6552 185−6553 185−6554 185−7430 185−6553 185−6554 1 1 1 1 1 1 1 1 185−5938 185−5939 185−6556 2 2 2 185−5941 185−5942 185−5943 2 2 2 185−6552 185−6553 185−6554 12 13 1 1 1 PART DESCRIPTION Bearing, Crankshaft Spec A Standard .2mm, Undersize .4mm, Undersize Begin Spec B HDKAS Standard .2mm, Undersize .4mm, Undersize HDKAL Standard .2mm, Undersize .4mm, Undersize Washer, Thrust Standard .2mm, Oversize .4mm, Oversize Washer, Thrust Standard .2mm, Oversize .4mm, Oversize * − Parts Included in Crankshaft. 12 HDKAL/Q/R/S Piston HDKAL and HDKAS (Begin Spec E) 2 14 10 3 4 4 9 1 10 20 6 12 5 20 11 13 8 21 7 21 17 19 18 15 REF NO. PART NO. QTY USED 1 2 3 4 5 6 7 8 9 10 181−9140 181−9141 3 3 181−9140 181−9141 3 3 185−7310 185−7311 3 3 181−9138 181−9139 185−6531 185−6532 114−0418 3 3 3 6 3 114−0450 114−0419 3 6 185−6536 185−6537 185−6538 3 3 3 185−7376 185−6874 185−5924 3 3 3 16 PART DESCRIPTION REF NO. PART NO. QTY USED Piston HDKAL Standard +.5mm11 HDKAS Standard Standard Ring Set, Piston HDKAL Standard Standard HDKAS Standard Standard Pin, Piston Circlip, Piston Pin Rod Assy, Connecting (Includes Bolt, Bearing and Bushing) Bush, Piston Pin Bolt, Connecting Rod Metal, Crankpin Standard .2mm Undersize .4mm Undersize Comp., Crankshaft HDKAL HDKAS Ball 11 12 13 14 15 16 17 185−6540 185−6541 185−6542 185−6543 185−6544 185−7429 1 1 1 1 1 1 185−6546 185−6547 185−6548 1 1 1 185−6549 185−6550 185−6552 2 2 2 185−7430 185−6553 185−6554 1 1 1 185−5938 185−6555 185−6556 2 2 2 185−5941 185−5942 185−5943 2 2 2 18 19 20 21 13 PART DESCRIPTION Gear, Crank Key Gear, Oil Pump Drive Sleeve, Crankshaft Collar, Crankshaft Ring Metal, Crankshaft Standard .2mm Undersize .4mm Undersize Metal, Crankshaft Standard .2mm Undersize .4mm Undersize Metal, Crankshaft Standard .2mm Undersize .4mm Undersize Metal, Crankshaft Standard .2mm Undersize .4mm Undersize Metal, Crankshaft Standard .2mm Undersize .4mm Undersize HDKAL/Q/R/S Camshaft 4 2 1 6 7 15 5 4 3 8 14 11 8 10 13 REF NO. 1 2 3 4 5 6 7 8 PART NO. 12 9 QTY USED PART DESCRIPTION REF NO. PART NO. QTY USED 185−6516 185−6517 6 6 9 185−6521 1 185−6873 105−0744 1 1 185−5558 185−6519 185−5560 185−6520 185−2387 185−6873 105−0744 1 1 1 1 2 1 1 Tappet Rod, Push Camshaft Assy (Includes Parts Marked *) Spec A−D HDKAL and HDKAS Begin Spec E *Screw, Set *Gear, Camshaft *Key, Feather *Stopper, Camshaft *Bolt Spec A−D HDKAL and HDKAS Begin Spec E 10 11 12 13 14 15 185−6522 185−6523 185−6524 185−6525 185−6526 185−2388 1 1 1 1 1 3 PART DESCRIPTION Gear Assy, Idle (Includes Bushing) Bushing, Idle Gear Collar, Idle Gear Collar, Idle Gear Circlip, Idle Gear Shaft, Idle Gear Bolt * − Parts Included in Camshaft Assy. 14 HDKAL/Q/R/S Flywheel 9 10 8 7 3 4 1 REF NO. 6 5 2 PART NO. QTY USED PART DESCRIPTION REF NO. Bolt, Flywheel (M10 x 1.25 x 30mm) Flywheel Assy (Includes Ring Gear) Gear, Ring Bolt, Flywheel Housing (M10 x 1.25 x 25mm) Washer, Flat (M10) 6 231−0353−SO 1 7 8 9 516−0247 191−2229 800−2515 1 1 2 10 850−2008 1 1 185−5477 6 2 104−1916 1 3 4 104−1861 815−0600 1 10 5 740−1008 10 15 PART NO. QTY USED PART DESCRIPTION Adapter Assy, Generator (Includes Dowel Pin) Pin, Dowel Starter Screw, Hex Head Cap (M8 x 1.25 x 30mm) Washer, Lock (M8) HDKAL/Q/R/S “Intentionally Left Blank” 16 HDKAL/Q/R/S Main Bearing Case 8 5 6 7 3 2 4 1 2 2 11 9 10 10 REF NO. 1 2 3 4 5 6 7 8 9 PART NO. QTY USED 185−6506 185−6507 1 6 185−6869 185−6805 1 1 1 1 1 1 1 8 9 185−6509 185−6870 185−6510 185−6511 185−2391 185−2390 PART DESCRIPTION REF NO. Case Assy, Main Bearing Bolt, Bearing Case Gasket, Bearing Case Spec A−D HDKAL Begin Spec E Cover, Bearing Case Spec A−D HDKAS Begin Spec E Seal, Oil Gasket, Bearing Case Cover Bolt Bolt Case Assy, Main Bearing 10 11 17 PART NO. QTY USED 185−6512 1 185−6512 185−7305 1 1 185−6513 185−6507 2 2 185−6872 1 185−6872 185−7306 1 1 PART DESCRIPTION HDKAQ, HDKAR, HDKAS HDKAL Spec A Begin Spec B Bolt, Bearing Case Spec A−D HDKAS Begin Spec E Case Assy, Main Bearing HDKAQ, HDKAR, HDKAS HDKAL Spec A Begin Spec B HDKAL/Q/R/S Fuel Camshaft (Spec A−D) 3 1 2 4 5 6 24 23 7 8 9 16 10 17 20 18 22 15 11 13 20 A 15 25 A 19 14 21 12 15 18 17 16 19 REF NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 PART NO. 185−6875 185−6561 510−0163 185−3093 185−6562 185−2386 185−6558 185−6879 185−6876 185−6560 185−2389 185−6565 185−6880 185−6566 185−6568 QTY USED 1 1 1 1 1 2 1 1 1 1 3 1 1 1 4 PART DESCRIPTION Camshaft, Fuel Key, Woodruff Bearing, Ball Bearing, Ball Stopper, Fuel Camshaft Bolt Gear, Injection Pump Washer Cam, Fuel Nut, Cap Bolt *Gear, Governor *Holder, Governor Gear *Collar, Governor Shaft *Washer, Governor Weight REF NO. PART NO. QTY USED PART DESCRIPTION 16 17 18 19 20 21 185−6567 185−5960 185−5959 185−6569 185−6570 185−6877 2 2 2 2 1 1 22 23 24 25 185−6878 185−6571 185−6572 185−6573 1 1 1 1 *Weight, Governor *Washer *Bearing *Shaft, Governor Weight *Sleeve, Governor Shaft Assy,Governor (Includes Parts Marked *) *Shaft, Governor Bearing, Ball Circlip, Governor Shaft Screw, Set * − Parts Included in Governor Shaft Assy. 18 HDKAL/Q/R/S Camshaft HDKAL and HDKAS (Begin Spec E) 4 2 1 6 7 15 5 4 3 8 14 11 8 10 13 REF NO. PART NO. 12 9 QTY USED PART DESCRIPTION REF NO. PART NO. QTY USED Tappet Rod, Push Camshaft Assy (Includes Parts Marked *) *Screw, Set *Gear, Camshaft *Key, Feather *Stopper, Camshaft *Bolt Gear Assy, Idle (Includes Bushing) 10 11 12 13 14 15 185−6522 185−6523 185−6524 185−6525 185−6526 185−2388 1 1 1 1 1 3 1 2 3 185−6516 185−6517 105−0744 6 6 1 4 5 6 7 8 9 185−5558 185−6519 185−5560 185−6520 185−2388 185−6521 1 1 1 1 2 1 PART DESCRIPTION Bushing, Idle Gear Collar, Idle Gear Collar, Idle Gear Circlip, Idle Gear Shaft, Idle Gear Bolt * − Parts Included in Camshaft Assy. 19 HDKAL/Q/R/S Speed Control Plate 8 7 2 2 6 4 8 5 7 1 13 17 18 16 9 10 3 6 11 14 15 12 19 REF NO. PART NO. QTY USED 1 2 3 4 5 6 7 8 9 10 185−6892 1 185−7224 185−6607 185−6608 185−6609 1 1 1 1 1 1 1 2 2 2 1 1 185−5673 185−7433 185−2351 185−6610 185−6611 185−6612 185−6613 13 20 PART DESCRIPTION Plate Assy, Control (Includes Parts Marked *) HDKAQ, HDKAR, HDKAS HDKAL Begin Spec B *Lever, Speed Control *Lever, Speed Control *Lever, Speed Control *O’Ring Spec A Begin Spec B *Pin, Spring *Washer, Plain *Nut *Lever Assy, Governor *Lever, Engine Stop REF NO. PART NO. QTY USED 11 12 13 14 15 16 185−2461 185−6614 185−6615 185−6894 185−2388 1 1 1 1 1 185−2359 185−7425 2 2 17 18 19 20 185−4255 185−6759 185−5688 185−2284 2 2 1 1 PART DESCRIPTION *Seal, Oil *Spring, Return *Shaft, Stop Lever Gasket Bolt Stud Spec A Begin Spec B (HDKAL and HDKAS) Nut Washer, Spring Bolt Gasket * − Parts Included in Control Plate Assy. 20 HDKAL/Q/R/S Governor Lever (Spec A−D) 11 9 12 7 10 8 10 5 3 5 2 4 1 6 REF NO. PART NO. QTY USED PART DESCRIPTION REF NO. PART NO. QTY USED Lever Assy, Governor (Includes Parts Marked *) *Bolt Assy, Adjusting *Nut *Nut, Cap *Gasket *Cap Bolt, Adjusting 8 9 10 11 12 185−6931 185−5685 185−2284 185−6932 185−7313 1 1 2 1 1 1 185−6574 1 2 3 4 5 6 7 185−6575 185−5684 185−5685 185−2284 185−6930 185−6577 1 1 1 2 1 1 PART DESCRIPTION Nut Nut, Cap Gasket Cap Gasket * − Parts Included in Governor Lever Assy. 21 HDKAL/Q/R/S Governor Lever HDKAL and HDKAS (Begin Spec E) 8 6 9 7 10 5 3 5 2 1 4 REF NO. 1 2 3 4 5 6 7 PART NO. 150−2864 150−2865 185−6484 860−2075 185−2284 150−2866 185−6931 QTY USED 1 1 1 1 2 1 1 PART DESCRIPTION Governor Idling *Bolt Assy, Adjusting *Nut *Nut *Gasket *Bolt, Adjusting Nut, Lock REF NO. PART NO. QTY USED 8 9 10 860−2075 185−2284 185−7313 1 2 1 PART DESCRIPTION Nut Gasket Gasket * − Parts Included in Governor Lever Assy. 22 HDKAL/Q/R/S Governor 15 11 2 10 14 1 12 13 8 4 7 9 3 16 4 11 6 5 5 4 REF NO. 1 2 3 PART NO. QTY USED PART DESCRIPTION 185−6891 1 185−6594 185−7101 1 1 185−6594 185−7101 185−7377 1 1 1 506−0033 506−0034 1 1 185−6595 1 185−6595 185−7431 150−2869 1 1 1 185−6596 1 Spring, Start Spring, Governor HDKAQ, HDKAR, HDKAS 60 Hz 50 Hz HDKAL Spec A 60 Hz 50 Hz Spec B Begin Spec E HDKAL HDKAS Lever Assy, Fork (Includes Parts Marked *) Spec A Begin Spec B HDKAS HDKAL Begin Spec E HDKAL and HDKAS *Lever, Fork (Includes Bearing and Washer) Spec A Spec B 4 REF NO. 5 6 7 8 9 10 11 12 13 14 15 16 6 PART NO. QTY USED 185−6596 185−7432 150−2868 1 1 1 185−5959 185−5960 2 2 185−6598 150−2868 1 1 185−6599 185−6519 1 1 185−6163 185−6600 185−6601 185−6602 185−6603 185−2387 185−6604 185−6605 1 1 1 1 1 2 1 1 PART DESCRIPTION HDKAS HDKAL Begin Spec E HDKAL and HDKAS *Bearing *Washer *Lever, Fork Spec A−D Begin Spec E HDKAL and HDKAS *Shaft, Fork Lever Spec A−D Begin Spec E HDKAL and HDKAS *Washer, Plain *Bearing, Miniature *Circlip, External Cover, Fork Lever Shaft Gasket Bolt Collar Bearing, Miniature * − Parts Included in Fork Lever Assy. 23 HDKAL/Q/R/S Injection Pump (Spec A−D) 2 3 11 1 7 12 14 10 15 4 9 13 10 5 6 8 REF NO. 1 2 3 4 5 6 PART NO. QTY USED 185−6580 185−4255 185−2380 185−6882 1 2 2 1 185−6749 185−6739 185−6845 1 1 2 PART DESCRIPTION Gasket, Fuel Pump Nut Washer, Spring Pump Assy, Injection (See Separate Page for Components) Shim, Injection Pump .20mm .25mm Shim, Injection Pump 24 REF NO. PART NO. QTY USED 7 8 9 10 11 12 13 14 15 185−5623 185−5624 185−5625 185−6759 185−5798 185−6584 185−2578 185−6585 185−6586 2 2 2 4 1 1 1 1 1 PART DESCRIPTION Bolt, Socket Head Cap Stud Nut, Cap Washer, Spring Cover Joint, Eye Gasket Collar, Eye Joint Cap HDKAL/Q/R/S Injection Pump Components (Spec A−D) 26 24 27 25 5 22 23 6 4 3 18 19 2 10 20 21 7 12 15 8 14 13 16 9 17 1 11 REF NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 PART NO. 185−6882 185−6884 185−5639 185−5640 185−5641 185−6588 185−5643 185−5644 185−5645 185−5646 185−5647 185−5649 185−5650 185−6707 QTY USED 1 3 3 3 3 3 3 3 3 6 6 3 3 1 PART DESCRIPTION Pump Assy, Injection Plunger, Pump Valve, Delivery Spring, Delivery Valve Gasket, Delivery Valve Holder, Delivery Valve O’Ring Flange, Sleeve Pin, Joint O’Ring Screw Tappet Pin, Tappet Guide Pin, Clamp 25 REF NO. PART NO. QTY USED 14 15 16 17 18 19 20 21 22 23 24 25 26 27 185−5652 185−5653 185−5654 185−5655 185−6885 185−6886 185−5658 185−5659 185−6887 185−5661 185−5662 185−5663 185−6888 185−5820 3 3 3 3 1 1 4 3 1 2 1 1 1 1 PART DESCRIPTION Spring, Plunger Seat, Spring Upper Seat, Spring Lower Shim Rack, Control Plate Screw, Countersunk Head Sleeve, Control Screw, Follow Gasket Screw Gasket Plug Gasket HDKAL/Q/R/S Injection Pump HDKAL and HDKAS (Begin Spec E) 10 12 11 13 7 11 9 3 8 8 5 1 6 14 15 15 2 2 4 REF NO. 1 2 3 4 5 6 PART NO. QTY USED 185−6882 1 185−6749 185−6739 185−6845 185−5623 185−5624 185−5625 185−6759 1 1 1 2 2 2 4 PART DESCRIPTION Assy Pump, Injection Shim, Injection Pump .20mm .25mm .30mm Bolt, Hex Socket Head Stud Nut Washer, Spring 26 REF NO. PART NO. QTY USED 7 8 9 10 11 12 13 14 15 185−6584 185−2578 185−6585 185−6887 185−5661 185−5662 185−5663 185−6888 185−5820 2 1 1 1 1 1 1 1 1 PART DESCRIPTION Joint Gasket Collar, Joint Bolt, Joint Gasket Screw Gasket Plug Gasket HDKAL/Q/R/S Cylinder Head (Spec A−D) 7 5 4 6 7 2 2 1 6 8 10 3 3 9 REF NO. PART NO. QTY USED 1 2 3 4 5 6 7 185−6861 185−7374 185−6861 185−7095 185−2411 185−2188 185−6475 185−6476 185−2413 185−6477 1 1 1 1 1 2 3 3 2 14 PART DESCRIPTION REF NO. Head Assy, Cylinder (Includes Parts Marked *) HDKAL Spec A Begin Spec B HDKAQ HDKAR, HDKAS *Cap, Sealing *Plug *Guide, Inlet Valve *Guide, Exhaust Valve *Cap, Sealing Bolt, Cylinder Head 8 9 10 PART NO. QTY USED 185−6862 185−7094 1 1 185−6862 185−7422 185−2095 185−7375 1 1 1 1 PART DESCRIPTION Gasket, Cylinder Head HDKAQ HDKAR, HDKAS HDKAL Spec A Begin Spec B O’Ring Chamber, Combustion (Spec B HDKAL Only) * − Parts Included in Cylinder Head Assy. 27 HDKAL/Q/R/S Cylinder Head HDKAL and HDKAS (Begin Spec E) 10 7 9 8 1 2 5 4 5 3 9 6 5 REF NO. 1 2 3 4 PART NO. QTY USED 185−2114 185−2414 2 2 185−3009 185−6956 2 2 110−3966 181−9218 1 1 185−7274 185−7094 1 1 PART DESCRIPTION Hook, Engine HDKAL HDKAS Bolt HDKAL HDKAS Gasket, Cylinder Head HDKAL HDKAS Comp., Cylinder head HDKAL HDKAS REF NO. PART NO. QTY USED 5 6 185−2411 1 185−2188 185−2412 110−3960 110−3961 185−2413 185−6477 2 2 3 3 2 14 7 8 9 10 28 PART DESCRIPTION Cap, Seal Plug HDKAL HDKAS Guide, Inlet Valve Guide, Exhaust Valve Cap, Sealing Bolt, Cylinder Head HDKAL/Q/R/S Valve and Rocker Arm (Spec A−D) 15 13 20 21 17 9 8 12 16 10 17 14 21 6 9 7 17 19 21 20 18 5 20 4 17 3 10 12 13 15 17 14 2 10 17 11 1 16 1 1 REF NO. QTY USED PART DESCRIPTION REF NO. PART NO. QTY USED 185−6681 185−6682 185−7300 185−6683 185−2076 185−2080 185−6688 3 3 6 6 6 6 3 12 13 185−6689 185−6690 2 2 2 185−6923 1 14 15 185−6690 185−7395 185−6691 185−6692 2 1 2 2 1 1 2 16 17 185−7440 185−6693 2 6 9 185−6923 185−7439 185−6686 10 11 185−6687 185−7441 3 1 Valve, Inlet Valve, Exhaust Seal, Valve Stem Spring, Valve Retainer, Valve Spring Cap, Valve Stud Shaft Assy, Rocker Arm Spec A (Includes Screw) Begin Spec B HDKAS (Includes Screw) HDKAL Screw, Set (Spec A and HDKAS Spec B) Bracket, Rocker Arm Screw, Rocker Arm Set 18 19 20 21 185−6694 185−6695 185−2179 185−2184 6 6 3 3 1 2 3 4 5 6 7 8 PART NO. 29 2 2 PART DESCRIPTION Washer, Rocker Arm Shaft Washer, Rocker Arm Shaft Spec A Begin Spec B HDKAS HDKAL Spring, Rocker Arm Circlip, External (Spec A and HDKAS Spec B) Bolt (Spec B HDKAL Only) Arm Assy, Rocker (Includes Screw and Nut) Screw, Adjusting Nut Nut Washer, Plain HDKAL/Q/R/S Valve and Rocker Arm HDKAL and HDKAS (Begin Spec E) 13 19 20 8 20 13 1 2 3 4 5 6 7 8 9 PART NO. QTY USED 185−6681 185−6682 185−6683 110−3959 185−2077 185−7300 185−6459 185−7439 3 3 6 6 6 6 6 1 185−2386 185−7440 2 2 15 12 19 7 5 4 3 6 15 18 14 15 10 9 12 15 11 REF NO. 15 10 14 15 16 17 19 20 9 1 PART DESCRIPTION Valve, Inlet Valve, Exhaust4 Spring, Valve Retainer, Valve Spring Collet, Valve Spring Seal, Valve Stem Cap, Valve Shaft Assy, Rocker Arm Bolt HDKAS HDKAL 30 2 1 2 1 2 REF NO. PART NO. QTY USED 10 11 12 13 14 15 16 17 18 19 20 185−6687 185−7741 185−6689 185−7395 185−6691 185−6693 185−6694 185−6695 185−6688 185−2179 185−2184 3 1 2 2 2 6 6 6 3 3 3 PART DESCRIPTION Bracket, Rocker Arm Pin, Spring Washer, Arm Shaft Washer, Plain Spring, Rocker Arm Assy, Rocker Arm Screw, Adjusting Nut Stud Nut Washer, Plain HDKAL/Q/R/S Nozzle Holder and Glow Plug (Spec A−D) C 11 14 13 17 B 10 4 9 6 A 5 A 16 6 1 17 18 C 15 6 B 17 18 7 7 12 15 8 8 7 5 8 2 3 REF NO. PART NO. QTY USED PART DESCRIPTION REF NO. PART NO. QTY USED Pipe Assy, Overflow Screw, Air Bleeder Gasket Pipe Assy, Overflow (Includes Pipe Clip) Clip, Pipe Holder Assy, Nozzle Gasket Seal, Heat Pipe, Injection 10 11 12 13 14 15 16 17 18 185−6751 185−6621 185−5612 185−2345 185−2385 185−5421 185−6899 185−5615 185−7004 1 1 2 2 2 3 1 3 3 1 2 3 4 185−6896 185−5609 185−2284 185−5607 1 1 1 1 5 6 7 8 9 185−5608 185−6740 185−5337 185−5985 185−6750 2 3 3 3 1 31 PART DESCRIPTION Pipe, Injection Pipe, Injection Clamp, Pipe Clamp, Pipe Screw, Washer Head Plug, Glow Cord, Glow Plug Nut, Flange Washer, Plain HDKAL/Q/R/S Nozzle Holder and Glow Plug HDKAL and HDKAS (Begin Spec E) C 11 14 13 17 B 10 4 9 6 A 5 A 16 6 1 17 C 15 6 B 17 7 7 12 15 8 8 7 5 8 2 3 REF NO. PART NO. QTY USED PART DESCRIPTION REF NO. PART NO. QTY USED Kit Holder, Nozzle Pipe Assy, Overflow Screw, Air Bleeder Gasket Pipe Assy, Overflow (Includes Pipe Clip) Clip, Pipe Holder Assy, Nozzle Gasket Seal, Heat 9 10 11 12 13 14 15 16 17 185−6750 185−6751 185−6897 185−5612 185−5613 185−2385 337−3782 185−6899 185−5615 1 1 1 2 2 2 3 1 3 1 2 3 4 147−0897 185−6896 185−5609 185−2284 185−5607 1 1 1 1 1 5 6 7 8 185−5608 185−6740 185−5337 185−5985 2 3 3 3 32 PART DESCRIPTION Pipe, Injection Pipe, Injection Pipe, Injection Clamp, Pipe Clamp, Pipe Screw, Washer Head Plug, Glow Cord, Glow Plug Nut, Flange HDKAL/Q/R/S Nozzle Holder Components 2 8 3 T 1 4 6 11: T = 0.10 mm 10 5 11 : T = 0.80 mm 9 7 REF NO. PART NO. QTY USED PART DESCRIPTION REF NO. Holder Assy, Nozzle (Includes Parts Marked) *Nut *Washer, Adjusting *Spring, Nozzle *Piece, Distance *Rod, Push *Nut, Nozzle *Washer *Piece, Nozzle *Washer Assy, Adjust (Includes Adjusting Washers) 11 1 185−6740 3 2 3 4 5 6 7 8 9 10 185−6900 185−6901 185−6902 185−6903 185−6904 185−6905 185−6906 185−6907 185−6908 3 3 3 3 3 3 3 3 3 PART NO. QTY USED 185−6909 185−6910 185−6911 185−6912 185−6913 185−6914 185−6915 185−6916 185−6917 185−6918 3 3 3 3 3 3 3 3 3 3 PART DESCRIPTION Washer, Adjusting .10mm .20mm .30mm .40mm .50mm .52mm .54mm .56mm .58mm .80mm * − Parts Included in Nozzle Holder Assy. 33 HDKAL/Q/R/S Water Flange 11 10 12 9 14 15 13 8 16 7 17 18 6 1 17 2 5 3 REF NO. PART NO. 4 QTY USED PART DESCRIPTION REF NO. PART NO. QTY USED Flange, Water (Includes Water Return Pipe) Pipe, Water Return Bolt Bolt Gasket, Water Flange Switch, Temperature (S2) Thermostat Gasket Thermostat Cover, Thermostat Bolt Nut 12 13 185−2380 1 14 15 502−0395 502−1284 502−0028 193−0318 1 1 1 1 16 17 18 185−6670 185−6667 185−6666 1 2 1 1 185−6663 1 2 3 4 5 6 7 8 9 10 11 185−6445 185−6665 185−2388 185−6922 309−0552 185−5458 185−7242 185−6935 185−7084 185−4255 1 1 3 1 1 1 1 1 1 1 34 PART DESCRIPTION Washer, Spring Connector, Hose 1/8 NPT (Side Mounted) 3/8 NPT (Rear Mounted) Plug, Hex Head Sender, Water Temperature (E2) Stud Band, Pipe Pipe, Water Return HDKAL/Q/R/S Cylinder Head Cover (Spec A−D) 9 10 11 12 3 1 13 2 5 6 4 7 8 REF NO. 1 2 3 4 5 6 7 PART NO. 185−6867 185−6868 185−6499 185−6500 185−6501 185−6721 185−6503 QTY USED PART DESCRIPTION REF NO. PART NO. QTY USED 1 1 1 1 1 1 1 Cover, Cylinder Head Gasket, Cylinder Head Cover Joint, Breather Pipe Plate, Lower Breather Element Plate, Upper Breather Element Element, Breather Shield, Breather Oil 8 9 10 11 12 13 185−2384 185−6394 185−2291 185−5407 185−7426 185−6504 2 3 3 1 1 1 35 PART DESCRIPTION Screw, Washer Head Nut, Cap Gasket Cover, Oil Fill O’Ring Pipe, Breather HDKAL/Q/R/S Cylinder Head Cover HDKAL and HDKAS (Begin Spec E) 6 5 10 11 7 4 8 9 12 13 2 14 1 7 3 2 REF NO. 1 2 3 4 5 6 7 PART NO. 115−0512 123−2298 185−6868 123−2296 123−2295 185−3055 185−6103 QTY USED 1 1 1 1 1 4 1 PART DESCRIPTION Assy Cover, Cylinder Head Shield, Breather Gasket, Head Cover Comp Valve, Breather Cover, Breather Screw, Pan Head Pipe, Water Return 36 REF NO. PART NO. QTY USED 8 9 10 11 12 13 14 185−6394 185−2291 123−2297 503−2709 503−2708 123−2299 185−7426 3 3 1 1 1 1 1 PART DESCRIPTION Nut Gasket Tube, Breather Clamp, Hose Clamp, Hose Plug, Oil Filler O’Ring HDKAL/Q/R/S Gearcase 2 1 13 29 14 30 27 22 23 21 12 20 3 15 13 11 25 4 26 6 5 2 31 18 28 REF NO. PART NO. 24 QTY USED 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 19 185−6480 103−0834 185−6481 185−2124 185−6482 185−6483 185−6484 185−5741 185−5742 185−5743 185−5744 185−6485 185−6486 185−6487 185−6863 185−5833 185−7069 1 1 4 1 1 1 1 1 1 1 1 1 1 5 1 3 4 185−6665 185−6489 185−6490 185−6491 2 2 1 2 16 9 2 7 17 PART DESCRIPTION REF NO. PART NO. QTY USED Gearcase Assy (Includes Parts Marked *) Spec A−D Begin Spec E *Plug *Fitting, Connector *Spring *Seat, Valve *Ball *Cover *Bolt *O’Ring *O’Ring *Rotor, Oil Pump *Cover, Oil Pump *Screw, Countersunk Head Gasket, Gearcase Bolt Bolt Bolt Spec A−D Begin Spec E Bolt Bolt 20 21 185−6492 1 185−7423 185−7425 185−4255 1 1 1 185−2380 185−6759 185−6864 185−7424 185−5744 185−7434 185−7216 1 1 1 2 2 2 1 185−5407 123−2299 1 1 185−7426 185−2349 185−5835 1 1 1 22 23 24 25 26 27 28 29 30 31 10 8 PART DESCRIPTION Bolt Stud Spec A−D Begin Spec E Nut Washer, Spring Spec A−D Begin Spec E Seal, Oil O’Ring (Spec A−D) O’Ring (Spec A−D) Stud Plug Cover, Oil Fill Spec A−D Begin Spec E O’Ring Spec A−D Begin Spec E Filter, Oil * − Parts Included in Gearcase Assy. 37 HDKAL/Q/R/S Water Pump Components (Spec A−D) 5 4 1 6 3 2 8 7 9 REF NO. PART NO. QTY USED 1 185−6671 1 2 3 4 5 6 185−6672 185−6673 185−5714 185−6674 185−5719 1 1 1 1 1 PART DESCRIPTION Pump Assy, Water (Includes Parts Marked *) *Flange, Pump Water *Bearing *Seal Assy, Mechanical *Impeller, Pump Water *Pipe, Water Return REF NO. PART NO. QTY USED 7 8 9 185−7299 185−6677 185−5745 1 4 2 PART DESCRIPTION Gasket, Water Pump Bolt Bolt * − Parts Included in Water Pump Assy. 38 HDKAL/Q/R/S Water Pump Components HDKAL and HDKAS (Begin Spec E) 5 4 1 6 3 2 8 7 9 REF NO. PART NO. QTY USED 1 132−0462 1 2 3 4 5 6 185−6672 510−0225 509−0440 132−0463 185−6675 1 1 1 1 1 PART DESCRIPTION Pump Assy, Water (Includes Parts Marked *) *Flange, Pump Water *Bearing *Seal Assy, Mechanical *Impeller, Pump Water *Pipe, Water Return REF NO. PART NO. QTY USED 7 8 9 185−7299 185−6677 800−6368 1 4 2 PART DESCRIPTION Gasket, Water Pump Bolt Bolt * − Parts Included in Water Pump Assy. 39 HDKAL/Q/R/S Alternator 14 10 12 11 13 16 15 9 8 2 1 3 6 7 4 5 REF NO. PART NO. QTY USED 1 185−6920 1 2 3 185−5445 1 185−6934 1 185−6934 185−7435 185−6933 185−6633 185−2777 1 1 1 1 1 185−2564 185−2565 1 1 4 5 6 7 PART DESCRIPTION Alternator (12V, 30A) (See Separate Page for Components) Nut Belt, Fan Spec A Begin Spec B HDKAS HDKAL Pulley, Fan Drive Bolt Washer, Plain Bolt HDKAL, HDKAQ HDKAR, HDKAS REF NO. PART NO. QTY USED 8 9 10 11 185−2388 185−6628 185−2572 1 1 4 185−6631 1 185−6631 185−7438 185−6630 185−6785 185−6629 850−2006 750−1004 1 1 1 1 1 1 1 12 13 14 15 16 40 PART DESCRIPTION Bolt Stay, Alternator Bolt Pulley, Fan Spec A Begin Spec B HDKAS HDKAL Washer, Plain Washer, Spring Bolt Washer, Lock (M6) Nut, Hex HDKAL/Q/R/S Alternator Components 4 10 2 1 3 8 5 6 7 11 12 9 20 26 22 27 16 13 15 24 25 17 14 23 19 21 REF NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 PART NO. 185−6920 185−5767 185−5768 185−5769 185−5770 185−5771 185−5772 185−6187 185−6635 185−5774 185−5775 185−7056 185−5777 185−6188 QTY USED 1 1 1 1 1 1 1 1 1 1 4 2 1 1 PART DESCRIPTION Alternator Pulley, Alternator Nut Collar Rotor Cover, Bearing Bearing, Ball Washer, Thrust Frame, Drive End Plate, Retainer Screw, Round Head Bolt, Thru Bearing, Ball Frame, End 41 REF NO. PART NO. QTY USED 14 15 16 17 18 19 20 21 22 23 24 25 26 27 185−6189 185−6638 185−6191 185−5782 185−5783 185−5784 185−5785 185−5786 185−5787 185−5788 185−5789 185−5790 185−2961 185−5791 1 1 1 1 2 2 2 6 1 3 2 2 1 1 18 PART DESCRIPTION Cover, End Rectifier Assy Bushing, Insulation Holder, Brush Brush Spring, Brush Screw, Round Head Screw, Round Head Screw, Round Head Bolt Nut Bolt Nut Regulator HDKAL/Q/R/S Stop Solenoid 5 9 6 4 3 8 10 7 2 1 REF NO. PART NO. QTY USED PART DESCRIPTION REF NO. Solenoid, Stop (K1) Screw, Round Head Machine (#10−32 x 1/2”) Screw, Hex Head Cap (M6 x 1 x 12mm) Washer, Lock (M6) 5 6 7 8 9 10 1 2 307−2546 813−0100 1 2 3 800−2029 2 4 850−2006 2 42 PART NO. 150−2668−02 870−0131 150−1733 115−0025 150−2555 306−4081 QTY USED 1 2 1 2 1 1 PART DESCRIPTION Bracket, Solenoid Nut, ET Hex (#10−32) Joint, Ball Nut, Hex (1/4−28UNF) Link, Solenoid Clip, Rod End HDKAL/Q/R/S Fuel Pump 18 15 19 20 21 17 16 15 1 13 2 14 11 3 10 10 5 12 7 9 8 REF NO. PART NO. 6 QTY USED PART DESCRIPTION REF NO. PART NO. QTY USED Pump, Electric Fuel (E5) Washer, Lock (M6) Screw, Hex Head Cap (M6 x 1 x 12mm) Elbow, 90_ Hose (1/8 NPT x 1/4 I.D.) Screw, Hex Head Cap (M8 x 1.25 x16mm) Filter, Fuel (Includes Element, Drain Plug, and Base) Element, Fuel Filter Plug, Drain Base, Aluminum Connector, Inverted Male Line, Fuel Pump 12 13 14 15 16 502−1244 502−1219 856−0006 502−0003 800−3004 1 1 1 2 3 17 18 19 20 21 22 850−2010 503−1952−06 503−2028 149−2570−02 149−2530 541−0564 3 1 1 1 1 1 1 2 3 149−2331−02 850−2006 800−2029 1 2 2 4 502−0313 1 5 800−2056 2 6 149−2100 1 7 8 9 10 11 149−2106 502−0028 149−2235 502−0033 149−2429 1 1 1 2 1 43 4 PART DESCRIPTION Coupling, Anchor Connector, Hose Washer, EIT (1/4”) Adapter, Reducing (1/4 x 1/8) Screw, Hex Head Cap (M10 x 1.25 x 16mm) Washer, Lock (M10) Clamp, Hose Hose, Fuel Return Bracket, Fuel Pump Line, Fuel Filter Kit, Fuel Pump (Includes, Terminal Connectors and Pump) HDKAL/Q/R/S Fuel/Water Separator 2 3 5 7 6 4 1 REF NO. 1 2 3 4 PART NO. 149−2573 149−2574 149−2572 149−2571 502−0041 QTY USED 1 1 1 1 2 PART DESCRIPTION Kit, Fuel/Water Separator Separator, Fuel/Water Line, Fuel (Fuel Out) Line, Fuel (Fuel In) Elbow, Male (1/4 x 7/16−24) 44 REF NO. PART NO. QTY USED 5 6 502−0153 800−2057 2 2 7 850−2008 2 PART DESCRIPTION Plug, Hex Pipe (1/4) Screw, Hex Head Cap (M8 x 1.25 x 20mm) Washer, Lock (M8) HDKAL/Q/R/S Air Cleaner 7 8 6 5 8 4 9 4 3 2 1 REF NO. PART NO. QTY USED 1 140−3050 1 2 3 4 5 6 140−3071 140−3072 503−0365 503−1994 140−3017−02 1 1 2 1 1 PART DESCRIPTION Cleaner Assy, Air (Includes Element and Cover) Element, Air Cleaner Cover, Air Cleaner Clamp, Hose Hose, Air Cleaner Bracket, Lifting 45 REF NO. PART NO. QTY USED 7 800−2057 2 8 9 526−2100 800−2056 4 2 PART DESCRIPTION Screw, Flange Locking (M8 x 1.25 x 16mm) Washer, Flat (M8) Screw, Hex Head (M8 x 1.25 x 16mm) HDKAL/Q/R/S Cooling System 3 4 14 13 15 2 12 1 4 9 14 1 8 14 10 11 7 6 14 5 REF NO. 1 2 3 4 5 6 PART NO. 503−1137 503−1137 503−1951 503−1996 503−1275 503−1951−12 130−4683 503−1995 QTY USED 8 4 4 1 1 3 1 1 PART DESCRIPTION REF NO. Clamp, Hose Spec A Spec B Begin Spec C Hose, Upper Radiator Hose, Drain (26.5”) Clamp, Hose Radiator Hose, Lower Radiator 7 8 9 10 11 12 13 14 15 46 PART NO. 526−2080 518−0548−05 503−1993 130−4321 130−4320 503−1923 503−2042 503−0189 503−1951−35 QTY USED 1 1 1 1 1 1 1 4 1 PART DESCRIPTION Washer, Flat Clamp, Hose Hose, Coolant Fill (335mm) Neck, Fill Cap, Fill Hose, Overflow (490mm) Hose, Air Bleed (420mm) Clamp, Hose Clamp, Hose HDKAL/Q/R/S Radiator Mount 6 9 12 10 1 1 11 1 1 4 3 2 6 5 9 8 6 7 REF NO. PART NO. QTY USED 1 2 3 4 5 821−2032 821−2032 526−2100 870−2199 8 12 6 6 130−4681−02 130−5026−02 1 1 130−4682−02 1 PART DESCRIPTION REF NO. Screw, Lock Flange (M6 x 1 x 12mm) Spec A Begin Spec B Washer, Flat Nut, Self Lock (M8 x 1.25mm) Support, Left Side Radiator Spec A Begin Spec B Support, Right Side Radiator Spec A QTY USED PART DESCRIPTION Begin Spec B Rivet, Pop (Begin Spec B) Panel, Bottom (Begin Spec B) Latch, Service Panel (Spec B) Hinge, Continuous (Begin Spec C) Guard, Fan (LH) (Begin Spec B) Guard, Fan (RH) (Begin Spec B) Screw, Sems (M5) 6 7 8 130−5027−02 818−0231−02 130−5063−02 406−0612 1 6 1 1 9 406−0922 2 130−5029−02 130−5030−02 821−6001−02 1 4 10 11 12 47 PART NO. HDKAL/Q/R/S Fixed Fan Scroll (Spec A) 9 8 10 7 11 6 12 4 13 5 1 2 3 3 14 12 REF NO. 1 2 3 4 5 6 7 8 9 10 PART NO. QTY USED 800−3006 3 526−0030 130−4510−02 130−4506 130−4511 130−4507 818−0238 518−0676 130−4509 818−0236 3 1 1 1 1 1 1 1 3 PART DESCRIPTION Screw, Hex Head Cap (M10 x 1.25 x 40mm) Washer, Flat (M10) *Baffle, Fixed Scroll *Fan, Cooling *Guard, Scroll *Duct, Scroll *Rivet *Clip, Spring *Guard, Belt *Rivet, Reinstallable REF NO. PART NO. QTY USED 11 12 13 14 870−2054 130−4686 130−4688 130−5000 4 1 1 1 PART DESCRIPTION Nut, Lock Flange (M6 x 1) +*Seal, Fan Adapter, Fan Kit, Fan Conversion (Includes Parts Marked *) * − Parts Included in Fan Conversion Kit. + − Seal is Used in Kit Only, Not used in Production of Fixed Scroll. 48 HDKAL/Q/R/S Rotating Fan Scroll (Spec A) 13 9 10 14 12 11 11 15 9 10 7 3 8 4 6 1 2 5 REF NO. PART NO. QTY USED 1 800−3006 3 2 3 4 5 6 7 8 526−0030 130−4680 130−4688 130−4684 130−4676 130−4686 130−4677 3 1 1 1 1 1 1 PART DESCRIPTION REF NO. Screw, Hex Head Cap (M10 x 1.25 x 40mm) Washer, Flat (M10) Fan, Cooling Adapter, Fan Guard, Scroll Scroll, Fan Seal, Fan Duct, Scroll 49 PART NO. QTY USED 9 10 11 526−2083 870−2054 821−2096−02 4 4 2 12 13 14 15 130−4678 518−0676 818−0238 130−4679−02 1 1 1 1 PART DESCRIPTION Washer (M6) Nut, Lock Flange (M6 x 1) Screw, Lock Flange (M6 x 1 x 12mm) Guard, Belt Clip, Spring Rivet Baffle, Scroll HDKAL/Q/R/S Fan Scroll (Begin Spec B) 12 11 13 10 8 5 2 3 9 7 6 4 1 REF NO. PART NO. QTY USED 1 2 3 130−5031−02 895−0305−06 800−3044 1 2 3 4 5 526−0030 3 130−5041 130−5042 1 1 PART DESCRIPTION Baffle, Scroll Foam Screw, Hex Head Cap (M10 x 1.25 x 70mm) Washer, Flat (M10) Fan, Cooling Pusher (E093) Sucker (E006) 50 REF NO. PART NO. QTY USED 6 7 8 9 10 11 12 13 130−5040 130−5028 526−2083 870−2054 818−0238 518−0676 130−5043 818−0236 1 1 4 4 1 1 1 3 PART DESCRIPTION Adapter, Fan Shroud, Fan Washer, Flat Nut, Lock Flange (M6 x 1) Rivet Clip, Spring Guard, Belt Rivet, Reinstallable HDKAL/Q/R/S Coolant Recovery Tank 4 2 1 3 REF NO. 1 2 PART NO. 130−2781 130−2780 808−0054 QTY USED 1 1 2 PART DESCRIPTION Kit, Recovery Tank Bracket, Tank Screw, Round Head Sheet Metal (14 x 7/8”) 51 REF NO. PART NO. QTY USED PART DESCRIPTION 3 4 130−2779 526−0020 1 2 Tank, Radiator Water Recovery Washer, Flat HDKAL/Q/R/S Oil Fill (Spec A) 1 13 2 12 3 4 5 6 8 10 9 7 REF NO. 1 2 3 4 5 6 7 PART NO. 123−1647−01 509−0142 123−2086−02 123−2089−02 815−0364 123−2087−02 502−0015 11 QTY USED PART DESCRIPTION REF NO. 1 1 1 1 1 1 1 Cover, Oil Fill O’Ring Tube, Oil Fill Clamp, Oil Fill Screw, Round Head ET Cross Tube, Oil Level (Includes Nut) Nut, Inverted Flare (3/8”) 8 9 10 11 12 13 52 PART NO. 502−0158 502−0036 502−0090 504−0092 123−2104−03 123−2077 QTY USED 1 1 1 1 1 1 PART DESCRIPTION Nipple, Hex (3/8 x 3/8”) Connector, Inverted Male Tee, Pipe (3/8”) Valve, Drain Bracket, Oil Fill Indicator, Oil Level Recessed (10−32 x 1/2”) HDKAL/Q/R/S Oil Pan 2 1 3 10 8 4 9 6 5 7 REF NO. PART NO. QTY USED PART DESCRIPTION REF NO. Pan, Oil Gasket, Oil Pan Bolt Spec A−D HDKAL and HDKAS (Begin Spec E) Gasket, Oil Drain Plug, Drain Spec A−D HDKAL and HDKAS (Begin Spec E) Valve, Shutoff (Begin Spec B) Plug, Pipe 8 1 2 3 185−6858 185−6859 1 1 185−2386 800−6369 22 22 4 5 185−5495 1 185−6929 185−6046 1 1 6 7 504−0176 185−5826 1 1 9 10 11 53 PART NO. QTY USED 185−6860 185−7093 1 1 181−9095 1 185−2563 185−6762 1 1 185−7421 502−0426 1 1 PART DESCRIPTION Tube, Oil Pickup Spec A−D HDKAL, HDKAQ HDKAR, HDKAS Begin Spec E HDKAL and HDKAS Bolt Spec A−D HDKAL and HDKAS (Begin Spec E) O’Ring Adapter, Pipe (Begin Spec B) HDKAL/Q/R/S Inlet Manifold (Spec A−D) 3 5 4 3 1 2 REF NO. 1 2 3 PART NO. 185−6927 185−6926 185−2389 QTY USED 1 1 3 PART DESCRIPTION Manifold, Inlet Gasket, Inlet Manifold Screw, Hex Head (M6 x 18mm) 54 REF NO. PART NO. QTY USED 4 5 185−6677 185−2394 1 2 PART DESCRIPTION Screw Screw, Hex Head (M6 x 50mm) HDKAL/Q/R/S Inlet Manifold HDKAL and HDKAS (Begin Spec E) 1 3 2 6 5 4 REF NO. 1 2 3 PART NO. 154−3204 185−6499 185−6926 QTY USED 1 1 1 PART DESCRIPTION Manifold, Inlet Gasket, Inlet Manifold Screw, Hex Head (M6 x 18mm) 55 REF NO. PART NO. QTY USED 4 5 6 185−2389 185−6677 185−7069 3 1 2 PART DESCRIPTION Bolt Bolt Bolt HDKAL/Q/R/S Exhaust Manifold 3 11 2 1 7 4 8 5 6 9 REF NO. 1 2 3 4 5 PART NO. QTY USED 185−6924 181−9190 1 1 185−6925 185−6698 185−6699 185−6853 1 6 6 1 10 PART DESCRIPTION REF NO. Manifold, Exhaust Spec A−D HDKAL and HDKAS (Begin Spec E) Gasket, Exhaust Manifold Stud Nut Gasket, Exhaust 6 7 8 9 10 11 56 PART NO. QTY USED 155−2666−01 725−1052 1 4 155−2068 155−2653 154−2852 850−2008 1 1 1 4 PART DESCRIPTION Elbow, Exhaust Screw, Hex Head Cap (M8 x 30mm) Muffler (Option) Resonator, Exhaust (Option) Adapter, Exhaust (Option) Washer, Locking (M8) HDKAL/Q/R/S Mounting Frame 13 3 2 4 11 1 4 7 6 12 5 10 9 8 REF NO. 1 2 3 PART NO. QTY USED 403−3956−02 740−1008 1 8 4 403−3961−02 403−3962−02 800−3004 1 1 9 5 815−0861 4 6 821−2032 8 PART DESCRIPTION REF NO. Pan, Drip Washer, Flat (M10) Mount, Engine Left Side (Illustrated) Right Side Screw, Hex Head Cap (M10 x 1.25 x 20mm) Screw, Isolator Mount (M10 x 1.5) Screw, Locking Flange (M6 x 1 x 12mm) 7 8 9 10 11 12 13 57 PART NO. QTY USED 402−0680−03 800−2057 4 1 856−0008 860−2008 856−0010 337−2785 870−2056 1 1 2 1 1 PART DESCRIPTION Isolator, Vibration Screw, Hex Head Cap (M8 x 1.25 x 16mm) Washer, EIT Lock (5/16”) Nut, Hex (M8 x .25) Washer, EIT Lock (3/8”) Strap, Bond Nut, Hex (M10 x 1.5mm) HDKAL/Q/R/S Generator HDKAL, HDKAQ, HDKAR and HDKAS (Specs A−C) 1 4 3 5 12 7 6 9 ,10 8 2 13 11 14 3 4 15 6 16 18 19 20 18 17 21 20 22 26 25 23 24 27 29 30 28 33 30 28 29 31 32 58 HDKAL/Q/R/S Generator HDKAL, HDKAQ, HDKAR and HDKAS (Specs A−C) REF NO. PART NO. QTY USED PART DESCRIPTION REF NO. PART NO. QTY USED PART DESCRIPTION Screw, Round Head Machine (M4 x .7 x 10mm) Cover, Endbell Nut, Hex (3/8−16) Spec A−B Begin Spec C Washer, Lock (3/8”) Washer, Flat (3/8”) Spec A−B Begin Spec C Stud 60Hz (3/8−16 x 259mm) 50Hz (3/8−16 x 284mm) Screw, Hex Head Machine (M5 x .8 x 16mm) Washer, Flat (M5) Block Assy, Generator Brush (Includes Block Assy, Brushes, and Spring) Block Assy, (With Terminal) Brush, Generator Spring, Generator Brush Edging Endbell Stator, Generator Spec A Spec 61730 Spec 11475, 11585 Spec 11477 Spec 11575 Spec 11476 Spec 11478 Spec 11567 Spec B−C 50Hz (120/240) (277/480) 60Hz (100/200) (120/240) (277/480) 16 17 509−0196 1 201−3549−02 201−3558−02 1 1 201−3558−03 1 201−3558−02 201−3558−03 510−0099 204−0134 232−3753 205−0220 232−4145 526−2100 1 1 1 1 1 1 1 6 718−1035 800−2056 232−3296 800−2515 6 6 6 6 232−3755−02 1 526−2080 526−2080 2 3 850−2005 850−2005 2 3 31 800−2006 800−2006 800−2087 2 3 4 32 33 850−2010 231−0347 4 1 O’Ring Rotor Assy, Generator (Includes Collector Ring, Ball Bearing and Drive Hub) Spec A Spec 61730 Spec 11475, 11477, 11575, 11585 Spec 11476, 11478, 11567 Spec B−C 60 Hz 50 Hz Bearing, Ball Ring, Collector Hub, Drive Fan, Generator Disc, Generator Drive Washer, Flat (M8) Screw, Hex Head Cap (M8 x 1.25 x 16mm) Spec A−B Begin Spec C Spacer, Fan Screw, Hex Head Cap (M8 x 1.25 x 30mm) Guard, Fan Washer, Flat Spec A−B Begin Spec C Washer, Lock (M5) Spec A−B Begin Spec C Screw, Hex Head Cap (M5 x .8 x 14mm) Spec A−B Begin Spec C Screw, Hex Head Cap (M10 x 1.5 x 30mm) Washer, Flat (M10) Adapter, Generator 1 815−0810 4 2 3 211−0448−02 1 862−0026−07 862−0003 850−0114−07 4 4 4 526−0029 526−0029 2 4 7 520−1000−02 520−1000−03 800−0309−89 4 4 2 8 9 526−0399−56 212−1285 2 1 10 11 12 13 14 15 212−1286 214−0103 212−1276−03 508−1049−02 211−0447 1 2 2 1 1 220−4503−02 220−4503−03 220−4503−05 220−4503−11 220−4503−07 220−4503−09 220−4503−12 1 1 1 1 1 1 1 220−4503−07 220−4503−09 1 1 220−4503−11 220−4503−03 220−4503−05 1 1 1 4 5 6 18 19 20 21 22 23 24 25 26 27 28 29 30 59 HDKAL/Q/R/S Generator HDKAL and HDKAS (Spec D−E) 1 2 4 5 3 6 7 17 6 10 8 11 13 9 12 14 15 16 18 60 HDKAL/Q/R/S Generator HDKAL and HDKAS (Spec D−E) REF NO. 1 2 3 4 5 6 7 8 9 10 11 12 13 PART NO. QTY USED 211−0448−02 815−0910 850−0114−07 862−0003 211−0462 1 4 4 4 1 520−1000−02 520−1000−03 508−1049−02 232−3755−02 821−0004 231−0347 4 4 1 1 3 1 201−3558−02 201−3558−03 232−3296 800−2515 1 1 6 6 PART DESCRIPTION Intake, Endbell Screw, Round Head Washer, Lock Nut, Hex Head Endbell, Generator Stud 60Hz 50Hz Edging Guard, Fan Screw, Locking Adapter, Alternator Rotor 60Hz 50Hz Spacer Screw, Hex Head REF NO. PART NO. QTY USED 14 15 16 17 205−0220 232−4145 526−2100 1 1 6 220−4503−02 220−4503−15 1 1 220−4503−13 1 220−4503−12 1 220−4503−14 800−2056 1 6 18 61 PART DESCRIPTION Fan Disc, Drive Washer, Flat Stator, Generator 60Hz, Single Phase 120 / 240V 100 / 200V 60Hz, Three Phase 277 / 480V 50Hz, Single Phase 120 / 240V 50Hz, Three Phase 277 / 480V Screw, Hex Head HDKAL/Q/R/S AC Control 1 31 4 30 9 8 6 5 32 4 29 10 7 2 3 6 16 11 13 14 6 13 17 12 17 15 18 18 19 8 20 21 22 27 26 28 25 24 23 62 HDKAL/Q/R/S AC Control REF NO. PART NO. QTY USED PART DESCRIPTION REF NO. Cover, Control Screw, Lock Head (#10−32 x 5/16”) Guard Harness, AC (Reaches From AC Control Box to DC Control Box) (Includes Plug, Socket, Clamp and Boot) Spec 61730 Spec 11475, 11476, 11477, 11478 Plug, Circular (J1) Socket, Female Boot, Rubber (Spec 11475, 11476, 11477, 11478) Screw, Round Head Brass Machine (1/4−20 x 1.25”) Washer, EIT (1/4”) Connector, Straight Screw, Lock Head (1/4−20 x 5/16”) Spec 61730 Spec 11475, 11476 Spec 11477, 11478 Box, Control Breaker, Circuit 2 Pole 25A 30A 35A 40A 45A 3 Pole (25A) Grommet Standoff, Insulator Spec 11475, 11476, 61730 Spec 11477, 11478 Nut, Hex (1/4−20) Washer, Flat (1/4”) 15 1 2 319−2829−02 821−0004 1 4 3 4 234−0952−02 1 338−3339 338−3483 1 1 323−1383 323−1229 323−1751 1 1 1 5 810−0155 1 6 7 8 856−0006 331−0116 3 1 821−0008 821−0008 821−0008 319−2830−04 1 2 6 1 320−1676−06 320−1676−03 320−1676−04 320−1676−01 320−1676−05 320−1880−02 508−0278 1 1 1 1 1 1 1 332−2370 332−2370 871−0016 526−0052 1 3 2 1 9 10 11 12 13 14 PART NO. QTY USED 319−0834 1 319−3023−02 319−3121−02 1 1 320−1951−02 1 850−0020 850−0020 6 2 19 812−0061 812−0061 305−0875−04 6 2 1 20 21 856−0003 813−0100 1 1 22 23 319−3187−02 813−0114 1 2 24 25 26 854−0010 370−4083−01 800−2033 2 2 6 27 28 850−2006 526−0018 6 6 * − Following Parts Shipped Loose in Plastic Bag: 323−1582 1 Plug (12 Pin) 323−1583 1 Wedge, Plug (12 Pin) 323−1591 4 Plug, Seal 338−2905 1 Harness, Serge Volt Regulator 323−1591 5 Plug, Connector 323−1580 1 Housing, Receptacle (12 Pin) 323−1581 1 Wedge, Receptacle (12 Pin) 16 17 18 29 30 31 32 63 PART DESCRIPTION Plate, Circuit Breaker Spec, 11475, 11476, 11585 (1 Pole) Spec 11477, 11478 (3 Pole) Spec 61730, 11567 (CB Adapter) Boot, Circuit Breaker (Spec 11475, 11476) Washer, Lock (#6) Spec 61730, 11475, 11476 Spec 11477, 11478 Screw, Round Head Machine (#6−32 x 3/8”) Spec 61730, 11475, 11476 Spec 11477, 11478 Regulator, Automatic Voltage (VR21) Washer, EIT (#10) Screw, Round Head Machine (#10−32 x 1/2”) Cover, Regulator Screw, Round Head Machine (#10−32 x 3”) Washer, IT Lock (#10) Standoff, Cover Screw, Hex Head Cap (M6 x 1 x 16mm) Washer, Lock (M6) Washer, Flat (1/4”) HDKAL/Q/R/S DC Control 39 40 38 37 1 2 36 41 34 5 4 5 35 8 9 7 33 6 12 16 12 3 32 3 17 10 11 15 18 31 19 20 21 22 16 14 12 22 24 13 21 30 23 29 25 27 28 26 12 64 HDKAL/Q/R/S DC Control REF NO. PART NO. QTY USED PART DESCRIPTION REF NO. PART NO. QTY USED PART DESCRIPTION Harness, DC Control (Usage is Internal to DC Control Box) (Includes Parts Marked #) Receptacle, Circular (J1) Relay (K13−Heater, K14−Fuel Solenoid, K15−Fuel Flashing K16−Remote Start) Receptacle, Circular (J2) #Tie, Cable (Use As Required) #Plug, Cavity #Connector, Plug (10 Pin) Screw, Lock Head (5/16−18 x 1/2”) #Grommet Screw, Lock Head (1/4−20 x 5/16”) Cover, Control Screw, Lock Head (#10−32 x 5/16”) Rectifier Assy (CR2) PCB Assy, Engine Monitor (A11) Relay, Start Solenoid (12V)(K11) Screw, Round Head Machine (#6−32 x 1/2”) Nut, ET Hex (#4−40) Nut, ET Hex (#6−32) Washer, IT (1/4”) Washer, Flat (1/4”) Nut, Hex (1/4−20) Washer, EIT (1/4”) Breaker and Terminal Assy (Fault) (CB12) Isolator, Vibration Screw, Round Head Brass Machine (1/4−20 x 1.25”) 26 302−2002 1 27 320−1954 1 28 320−1953 1 29 320−1952 1 30 31 320−1140 1 308−0852 308−1027 1 1 32 33 319−4505 1 338−3338 338−3484 1 1 Meter, Hour (M11) (Spec 11475, 11476, 11477, 11478) Adapter, Threaded (Spec 11475, 11476, 11477, 11478) Boot, Push Button (Spec 11475, 11476, 11477, 11478) Boot, Rocker Switch (Spec 11475, 11476, 11477, 11478) Breaker, Circuit (CB11) Switch, Start/Stop (S11) Spec 61730 Spec 11475, 11476, 11477, 11478 Box, Control Harness, Engine (Reaches from Engine to DC Control Box) (Includes Parts Marked ) Spec 11567, 61730 Spec 11475, 11476, 11477, 11478, 11575, 11585, 13B Clamp, Cable Socket, Female Plug, Circular (J2) Nut, ET Hex (10−32) Boot Boot, Rubber Socket, Contact Breaker, Circuit (CB3) (12V, 40A) Label, Schematic (DC) 1 338−3434 1 2 3 323−1384 307−1886 1 4 4 5 6 7 8 323−1206 332−3388 323−1712 323−1711 821−0014 1 1 2 1 4 9 10 508−1105 821−0008 1 2 11 12 301−9883−03 821−0004 1 7 13 14 15 357−0088 300−2604 307−1617 1 1 1 16 815−0388 8 17 18 19 20 21 22 23 870−1220 870−0183 854−0014 526−0052 871−0016 856−0006 320−1141 4 4 1 1 2 3 1 24 25 402−0070 810−0155 4 1 34 35 36 37 38 39 40 41 332−2304 1 323−1195 16 323−1207 1 870−0131 2 416−1021−03 1 1 323−1790 323−1492 AR 320−1928−01 1 42 98−7310 1 # − Parts Included in Control Wiring Harness. − Parts Included in Engine Wiring Harness. 65 HDKAL/Q/R/S Remote Mount DC Control Box Harness 1 4 ,5 2 ,3 1 REF NO. 1 PART NO. QTY USED 338−2912−01 338−2912−02 338−2912−03 338−2912−04 338−2912−05 1 1 1 1 1 338−2914−01 338−2914−02 338−2914−03 338−2914−04 338−2914−05 332−2304 1 1 1 1 1 2 PART DESCRIPTION REF NO. Harness, Remote (Used When DC Control Box is Remote Mounted) DC 24” 42” 90” 126” 162’ AC 18” 36” 84” 120” 156” Clamp, Cable DC Harness 2 3 4 5 66 PART NO. QTY USED 323−1383 323−1207 1 1 323−1229 323−1195 2 17 323−1620 323−1613 1 1 323−1228 323−1194 2 17 PART DESCRIPTION Plug, Circular (P2) AC Harness (4 Pin) DC Harness (24 Pin) Socket, Terminal (P2) (Female) AC Harness (22−18 AWG) DC Harness (18−14 AWG) Plug, Free Hanging Receptacle (J2) AC Harness (4 Contacts) DC Harness (24 Contacts) Pin, Terminal (J2) (Male) AC Harness (22−18 AWG) DC Harness (18−14 AWG) HDKAL/Q/R/S Remote Panel Harness Location 1 3 2 REF NO. PART NO. QTY USED 1 * − 2 * − 3 * − PART DESCRIPTION Harness, DC Control (Reaches From DC Control Box to Extension or Customer Interface Pigtail Harness) Harness, Extension (Or Customer Interface Pigtail) (Reaches From DC Control Harness to Remote Panel Harness or Customer Hookup) Harness, Remote Panel (Reaches From Remote Panel to Extension Harness) (Included in Panel Kits) * − See Index for Page Numbers of Detailed Descriptions and Part Numbers. 67 HDKAL/Q/R/S Harnesses 9 10 12 11 13 14 17 16 15 2 3 4 8 6 1 7 5 REF NO. PART NO. QTY USED 1 2 3 4 5 6 7 8 9 338−3490−01 338−3490−02 323−1719 323−1708 323−1712 323−1200 323−1325 323−1707 323−1710 300−4947 1 1 1 8 2 8 1 8 1 1 PART DESCRIPTION REF NO. PART NO. QTY USED PART DESCRIPTION Harness, Extension (Reaches From DC Control Harness to Remote Panel) (Includes Parts Marked +) 10 Feet 30 Feet +Housing, Lock +Seal, Cable +Plug, Cavity +Socket, Contact +Cap, Connector +Pin, Contact +Connector, Receptacle (10 Pin) Harness, Remote Connector (Customer Interface Pigtail 6”) (Reaches From DC Control Harness to Customer Interface) (Includes Parts Marked ) 10 11 12 13 14 15 323−1719 323−1707 323−1708 323−1712 323−1710 338−3573 1 8 8 2 1 1 16 17 323−1200 323−1325 8 1 Housing, Lock Pin, Contact Seal, Cable Plug, Cavity Connector, Receptacle (10 Pin) Harness, Customer Interface Pigtail 6” (Reaches From Remote Panel to Customer Interface) (Includes Sockets and Cap) Socket, Contact Cap, Connector 68 HDKAL/Q/R/S Remote Switch Panel 6 2 1 3 5 4 REF NO. 1 2 3 PART NO. 300−4939 815−0910 308−1062 338−3511 QTY USED PART DESCRIPTION REF NO. 1 2 1 1 Kit, Switch Only Remote Panel Screw, Wood Mounting (#6 x 1) Switch, Rocker Harness, Remote Panel (Includes Pins and Plug) 4 5 6 69 PART NO. 323−1199 323−1291 319−6987−02 QTY USED 4 1 1 PART DESCRIPTION Pin, Contact Plug (9 Pin) Panel Assy, Printed HDKAL/Q/R/S Remote Switch/Hourmeter Panel 7 2 1 3 4 6 5 REF NO. 1 2 3 PART NO. QTY USED PART DESCRIPTION REF NO. PART NO. QTY USED 300−4940 1 4 338−3467 1 815−0910 308−1062 302−2002 2 1 1 Kit, Switch/Hourmeter Remote Panel Screw, Wood Mounting (#6 x 1) Switch, Rocker Meter, Hour 5 6 7 323−1199 323−1291 319−6988−04 5 1 1 70 PART DESCRIPTION Obsolete Harness, Remote Panel (Includes Pins and Plug) Pin, Contact Plug (9 Pin) Panel, Printed HDKAL/Q/R/S Remote Switch/Voltmeter Panel 4, 5 , 6 , 7 11 2 1 3 8 10 9 REF NO. 1 2 3 4 5 6 PART NO. 300−4941 815−0910 308−1062 302−1641 526−0409 526−0049 871−0010 QTY USED PART DESCRIPTION REF NO. PART NO. QTY USED 1 2 1 1 2 4 4 Kit, Switch/Voltmeter Screw, Wood Mounting (#6 x 1) Switch, Rocker Meter, Voltage Washer, Nylon Washer, Flat Nut, Hex Brass Machine (10−32) 7 8 850−0030 338−3508 2 1 323−1199 323−1291 319−6989−01 5 1 1 9 10 11 71 PART DESCRIPTION Washer, Lock Harness, Remote Panel (Includes Pins and Plug) Pin, Contact Plug (9 Pin) Panel, Printed HDKAL/Q/R/S Remote Gauge Panel 1 8 3 10 9 2 7 4 5 6 REF NO. PART NO. QTY USED PART DESCRIPTION 1 300−5026 808−0023 1 4 2 3 4 308−1062 302−1641 338−3636 1 1 1 Kit, Remote Gauge Panel Screw, Pan Head Sheet Metal Mounting (#8 x .50) Switch, Rocker (SPDT) Meter, Voltage Harness, Remote Panel (Includes Plug and Pins) 72 REF NO. PART NO. QTY USED 5 6 7 8 9 10 323−1291 323−1199 193−0351 193−0352 302−2002 319−7035 1 7 1 1 1 1 PART DESCRIPTION Plug (9 Pin) Pin, Contact Gauge, Water Temperature Gauge, Oil Pressure Meter, Hour Panel, Printed HDKAL/Q/R/S Remote DC Gauge Panel 5 4 3 ~ 12 1 2 5 6 7 8, 9 , 10,11 12 14 13 18 15 17 16 REF NO. 1 2 3 4 5 6 7 8 9 10 11 12 PART NO. 300−4966 319−3110−03 821−0005 821−0004 300−4954 302−1641 193−0351 193−0352 526−0409 526−0049 850−0030 871−0010 338−3515 QTY USED PART DESCRIPTION 1 1 2 4 1 **Kit, DC Gauge Panel Box, Gauge Screw, Lock Head (10−32 x .50) Screw, Lock Head (10−32 x .31) Panel Assy, Remote (Includes the following) Meter, Voltage Gauge, Water Temperature Gauge, Oil Pressure Washer, Nylon Washer Brass Washer, Split Lock (#10) Nut, Hex (#10−32) Harness, Remote Panel (Reaches from Remote Panel to DC Gauge Panel Junction 1 1 1 8 16 8 16 1 REF NO. 13 14 15 16 17 18 PART NO. 323−1710 323−1712 323−1708 323−1707 323−1719 508−1105 QTY USED 1 6 4 5 1 1 PART DESCRIPTION Harness) (Includes Parts Marked *) *Connector, Receptacle (8 Pin) *Plug, Cavity *Seal, Cable *Pin, Contact *Housing, Lock Grommet ** − Kit Also Includes Oil Pressure Sender and Water Temperature Sender Illustrated with Cylinder Block and Water Flange Respectively. * − Parts Included in Remote Panel Harness. 73 HDKAL/Q/R/S Remote DC Gauge Panel Harness 6 2 ,5 7 3 4 1 REF NO. 1 2 PART NO. QTY USED PART DESCRIPTION REF NO. PART NO. 338−3526 1 323−1707 323−1710 AR 1 Harness, Remote DC Gauge Panel Junction (Reaches from Remote DC Gauge Panel to DC Control Box and Extension Harness) Pin, Contact Connector, Receptacle (10 Pin) 3 4 5 6 7 323−1708 323−1719 323−1711 323−1712 323−1709 74 QTY USED 24 3 2 6 AR PART DESCRIPTION (P3) Seal, Cable Housing, Lock Connector, Plug (10 Pin) (J4, J5) Plug, Cavity Socket, Terminal HDKAL/Q/R/S Remote Circuit Breaker Box 30A or 35A 1 8 9 10 2 3 11 5 7 REF NO. 1 2 3 4 PART NO. QTY USED 320−1950 320−1949 319−1054 319−3116−02 1 1 1 1 320−1676−03 320−1676−04 812−0061 1 1 4 PART DESCRIPTION REF NO. PART NO. QTY USED Kit, Remote Mount Circuit Breaker 30A, 2 Pole 35A, 2 Pole Box, Junction Cover, Junction Box Breaker, Circuit 30A 35A Screw, Round Head Machine (#6−32 x .38) 5 6 850−0020 813−0100 4 4 7 8 9 10 11 850−0030 526−0052 854−0014 871−0015 331−0538 4 2 1 1 8 75 4 6 PART DESCRIPTION Washer, Lock (#6) Screw, Round Head Machine (#10−32 x .50) Washer, Lock (#10) Washer, Flat (1/4”) Washer, Lock IT (1/4”) Nut, Hex Brass (1/4−20) Bushing, Reducer (1” to 3/4”) HDKAL/Q/R/S Remote Circuit Breaker Box 30 or 20A 1 8 9 10 2 3 12 11 5 7 REF NO. QTY USED PART DESCRIPTION REF NO. PART NO. QTY USED 320−1948 1 6 813−0100 4 4 319−1054 319−3116−02 320−1323 320−1321 812−0061 1 1 1 1 6 5 850−0020 6 Kit, Remote Mount Circuit Breaker (30/20A) Box, Junction Cover, Junction Box Breaker, Circuit (30A) Breaker, Circuit (20A) Screw, Round Head Machine (#6−32 x .38) Washer, Lock (#6) 850−0030 526−0052 854−0014 871−0015 331−0538 319−3121−01 4 2 1 1 6 2 1 2 3 PART NO. 7 8 9 10 11 12 76 4 6 PART DESCRIPTION Screw, Round Head Machine (#10−32 x .50) Washer, Lock (#10) Washer, Flat (1/4”) Washer, Lock IT (1/4”) Nut, Hex Brass (1/4−20) Bushing, Reducer (1” to 3/4”) Adapter, Circuit Breaker HDKAL/Q/R/S Labels REF NO. PART NO. QTY USED 98−6303−03 98−6303−06 98−6639 98−7244 98−2235−02 98−7034−01 1 1 1 1 1 1 98−7478−02 98−7478−04 98−7287−03 98−7349−03 98−7287−02 98−7139 98−5338 98−6505−02 98−6388−02 1 1 1 1 1 1 1 1 1 PART DESCRIPTION REF NO. Label, Circuit Breaker 35A 30A 30/20A Label, QD Package Label, Ground Label, Listed Label, Model Ident 5.0kW 6.0kW 7.0kW, 7.5kW Commercial GenSet 8.0kW Label, No Step Label, Oil Recommendations Label, Phone Info Service/Parts 77 PART NO. QTY USED 98−7142 1 98−7288−01 98−7288−02 98−7310 98−5755 1 1 1 1 98−7551 98−4798−01 98−7480−01 98−6074−02 98−5347 1 2 1 1 1 98−7960−02 98−7960−03 1 1 PART DESCRIPTION Label, Reconnection Three Phase Single Phase Schematic Generator Chart Label, Schematic − DC Label, Warning − Hazardous Voltage/Feedback Label, Package Label, Warning − Rotating Parts Label, Warning − Install Label, Wiring (Operator) Label, Danger (Hazardous Voltage) Label, Identification (6.0) Label, Identification (7.5) HDKAL/Q/R/S Numerical Index Part No. Page Part No. Page Part No. Page Part No. Page 098−2235−02, 77 115−0512, 36 130−5040, 50 181−9141, 13 098−4798−01, 77 123−1647−01, 52 130−5041, 50 181−9190, 56 098−5338, 77 123−2077, 52 130−5042, 50 181−9215, 10 098−5347, 77 123−2086−02, 52 130−5043, 50 181−9218, 28 098−5755, 77 123−2087−02, 52 130−5063−02, 47 185−2076, 29 098−6074−02, 77 123−2089−02, 52 132−0462, 39 185−2077, 30 098−6303−03, 77 123−2104−03, 52 132−0463, 39 185−2080, 29 098−6303−06, 77 123−2295, 36 140−3017−02, 45 185−2095, 9 , 27 098−6388−02, 77 123−2296, 36 140−3050, 45 185−2114, 28 098−6505−02, 77 123−2297, 36 140−3071, 45 185−2115, 9 , 10 098−6639, 77 123−2298, 36 140−3072, 45 185−2124, 37 098−7034−01, 77 123−2299, 36 , 37 147−0897, 32 185−2179, 29 , 30 098−7139, 77 130−2779, 51 149−2100, 43 185−2184, 29 , 30 098−7142, 77 130−2780, 51 149−2106, 43 185−2188, 9 , 10 , 27 , 28 098−7244, 77 130−2781, 51 149−2235, 43 098−7287−02, 77 130−4320, 46 149−2331−02, 43 098−7287−03, 77 130−4321, 46 149−2429, 43 098−7288−01, 77 130−4506, 48 149−2530, 43 098−7288−02, 77 130−4507, 48 149−2570−02, 43 098−7310, 65 , 77 130−4509, 48 149−2571, 44 098−7349−03, 77 130−4510−02, 48 149−2572, 44 098−7478−02, 77 130−4511, 48 149−2573, 44 098−7478−04, 77 130−4676, 49 149−2574, 44 098−7480−01, 77 130−4677, 49 150−1733, 42 098−7551, 77 130−4678, 49 150−2555, 42 098−7960−02, 77 130−4679−02, 49 150−2668−02, 42 098−7960−03, 77 130−4680, 49 150−2864, 22 103−0834, 37 130−4681−02, 47 150−2865, 22 104−1861, 15 130−4682−02, 47 150−2866, 22 104−1916, 15 130−4683, 46 150−2868, 23 185−2388, 14 , 19 , 20 , 34 , 40 105−0744, 14 , 19 130−4684, 49 150−2869, 23 185−2389, 18 , 54 , 55 110−3959, 30 130−4686, 48 , 49 154−2852, 56 185−2390, 17 110−3960, 28 130−4688, 48 , 49 154−3204, 55 185−2391, 17 110−3961, 28 130−5000, 48 155−2068, 56 185−2394, 54 110−3964, 10 130−5026−02, 47 155−2653, 56 185−2411, 27 , 28 110−3966, 28 130−5027−02, 47 155−2666−01, 56 185−2412, 9 , 10 , 28 114−0418, 13 130−5028, 50 181−9095, 53 185−2413, 27 , 28 114−0419, 13 130−5029−02, 47 181−9138, 13 185−2414, 28 114−0450, 13 130−5030−02, 47 181−9139, 13 185−2461, 20 115−0025, 42 130−5031−02, 50 181−9140, 13 185−2563, 53 78 185−2233, 9 , 10 185−2284, 20 , 21 , 22 , 31 , 32 185−2291, 35 , 36 185−2338, 9 , 10 185−2345, 31 185−2349, 37 185−2351, 20 185−2359, 20 185−2380, 24 , 34 , 37 185−2384, 35 185−2385, 31 , 32 185−2386, 18 , 30 , 53 185−2387, 14 , 23 Numerical Index Part No. Page Part No. Page Part No. Page Part No. Page 185−2564, 40 185−5645, 25 185−5788, 41 185−6477, 27 , 28 185−2565, 40 185−5646, 25 185−5789, 41 185−6480, 37 185−2572, 10 , 40 185−5647, 25 185−5790, 41 185−6481, 37 185−2578, 24 , 26 185−5649, 25 185−5791, 41 185−6482, 37 185−2777, 40 185−5650, 25 185−5798, 24 185−6483, 37 185−2884, 10 185−5652, 25 185−5820, 25 , 26 185−6484, 22 , 37 185−2961, 41 185−5653, 25 185−5826, 53 185−6485, 37 185−3009, 28 185−5654, 25 185−5833, 37 185−6486, 37 185−3055, 36 185−5655, 25 185−5835, 37 185−6487, 37 185−3093, 18 185−5658, 25 185−5843, 9 185−6489, 37 185−4255, 20 , 24 , 34 , 37 185−5659, 25 185−5845, 9 , 10 185−6490, 37 185−5661, 25 , 26 185−5924, 12 , 13 185−6491, 37 185−5662, 25 , 26 185−5938, 12 , 13 185−6492, 37 185−5663, 25 , 26 185−5939, 12 185−6499, 35 , 55 185−5673, 20 185−5941, 12 , 13 185−6500, 35 185−5684, 21 185−5942, 12 185−6501, 35 185−5685, 21 185−5943, 12 185−6503, 35 185−5688, 20 185−5959, 18 , 23 185−6504, 35 185−5714, 38 185−5960, 18 , 23 185−6506, 17 185−5719, 38 185−5985, 31 , 32 185−6507, 17 185−5741, 37 185−6039, 9 185−6509, 17 185−5742, 37 185−6040, 9 , 10 185−6510, 17 185−5743, 37 185−6046, 53 185−6511, 17 185−5744, 37 185−6103, 36 185−6512, 17 185−5745, 38 185−6121, 9 , 10 185−6513, 17 185−5767, 41 185−6163, 23 185−6516, 14 , 19 185−5768, 41 185−6187, 41 185−6517, 14 , 19 185−5769, 41 185−6188, 41 185−6519, 14 , 19 , 23 185−5770, 41 185−6189, 41 185−6520, 14 , 19 185−5771, 41 185−6191, 41 185−6521, 14 , 19 185−5772, 41 185−6394, 35 , 36 185−6522, 14 , 19 185−5774, 41 185−6445, 34 185−6523, 14 , 19 185−5775, 41 185−6459, 30 185−6524, 14 , 19 185−5777, 41 185−6468, 9 , 10 185−6525, 14 , 19 185−5782, 41 185−6469, 9 , 10 185−6526, 14 , 19 185−5783, 41 185−6471, 9 , 10 185−6529, 11 185−5784, 41 185−6472, 9 , 10 185−6530, 11 185−5785, 41 185−6474, 10 185−6531, 11 , 13 185−5786, 41 185−6475, 27 185−6532, 11 , 13 185−5787, 41 185−6476, 27 185−6533, 11 185−5337, 31 , 32 185−5407, 35 , 37 185−5421, 31 185−5445, 40 185−5458, 34 185−5477, 15 185−5484, 9 , 10 185−5486, 9 , 10 185−5487, 9 , 10 185−5490, 9 , 10 185−5495, 53 185−5502, 9 185−5558, 14 , 19 185−5560, 14 , 19 185−5607, 31 , 32 185−5608, 31 , 32 185−5609, 31 , 32 185−5612, 31 , 32 185−5613, 32 185−5615, 31 , 32 185−5623, 24 , 26 185−5624, 24 , 26 185−5625, 24 , 26 185−5639, 25 185−5640, 25 185−5641, 25 185−5643, 25 185−5644, 25 79 Numerical Index Part No. Page Part No. Page 185−6534, 11 185−6586, 24 185−6535, 11 185−6588, 25 185−6536, 11 , 13 185−6594, 23 185−6537, 11 , 13 185−6595, 23 185−6538, 11 , 13 185−6596, 23 185−6540, 12 , 13 185−6598, 23 185−6541, 12 , 13 185−6599, 23 185−6542, 12 , 13 185−6600, 23 185−6543, 12 , 13 185−6601, 23 185−6544, 12 , 13 185−6602, 23 185−6545, 12 185−6603, 23 185−6546, 12 , 13 185−6604, 23 185−6547, 12 185−6605, 23 185−6548, 12 185−6607, 20 185−6549, 12 , 13 185−6608, 20 185−6550, 12 185−6609, 20 185−6551, 12 185−6610, 20 185−6552, 12 185−6611, 20 185−6553, 12 185−6612, 20 185−6554, 12 185−6613, 20 185−6556, 12 185−6614, 20 185−6558, 18 185−6615, 20 185−6560, 18 185−6621, 31 185−6561, 18 185−6628, 40 185−6562, 18 185−6629, 40 185−6565, 18 185−6630, 40 185−6566, 18 185−6631, 40 185−6567, 18 185−6633, 40 185−6568, 18 185−6635, 41 185−6569, 18 185−6638, 41 185−6570, 18 185−6663, 34 185−6571, 18 185−6665, 34 , 37 185−6572, 18 185−6666, 34 185−6573, 18 185−6667, 34 185−6574, 21 185−6670, 34 185−6575, 21 185−6671, 38 185−6577, 21 185−6672, 38 , 39 185−6580, 24 185−6673, 38 185−6584, 24 , 26 185−6674, 38 185−6585, 24 , 26 185−6675, 39 Part No. Page 185−6677, 38 , 39 , 54 , 55 185−6681, 29 , 30 185−6682, 29 , 30 185−6683, 29 , 30 185−6686, 29 185−6687, 29 , 30 185−6688, 29 , 30 185−6689, 29 , 30 185−6690, 29 185−6691, 29 , 30 185−6692, 29 185−6693, 29 , 30 185−6694, 29 , 30 185−6695, 29 , 30 185−6698, 56 185−6699, 56 185−6707, 25 185−6721, 35 185−6739, 24 , 26 185−6740, 31 , 32 , 33 185−6745, 11 185−6746, 11 185−6749, 24 , 26 185−6750, 31 , 32 185−6751, 31 , 32 185−6759, 20 , 24 , 26 , 37 185−6762, 53 185−6785, 40 185−6805, 17 185−6845, 24 , 26 185−6853, 56 185−6855, 9 185−6856, 9 , 10 185−6857, 9 , 10 185−6858, 53 185−6859, 53 185−6860, 53 185−6861, 27 185−6862, 27 80 Part No. Page 185−6863, 37 185−6864, 37 185−6866, 9 185−6867, 35 185−6868, 35 , 36 185−6869, 17 185−6870, 17 185−6872, 17 185−6873, 14 185−6874, 12 , 13 185−6875, 18 185−6876, 18 185−6877, 18 185−6878, 18 185−6879, 18 185−6880, 18 185−6882, 24 , 25 , 26 185−6884, 25 185−6885, 25 185−6886, 25 185−6887, 25 , 26 185−6888, 25 , 26 185−6889, 9 185−6891, 23 185−6892, 20 185−6894, 20 185−6896, 31 , 32 185−6897, 32 185−6899, 31 , 32 185−6900, 33 185−6901, 33 185−6902, 33 185−6903, 33 185−6904, 33 185−6905, 33 185−6906, 33 185−6907, 33 185−6908, 33 185−6909, 33 185−6910, 33 Numerical Index Part No. Page Part No. Page Part No. Page Part No. Page 185−6911, 33 185−7242, 34 191−2229, 15 300−4966, 73 185−6912, 33 185−7274, 28 193−0244, 9 300−5026, 72 185−6913, 33 185−7299, 38 , 39 193−0318, 34 301−9883−03, 65 185−6914, 33 185−7300, 29 , 30 193−0351, 72 , 73 302−1641, 71 , 72 , 73 185−6915, 33 185−7305, 17 193−0352, 72 , 73 302−2002, 65 , 70 , 72 185−6916, 33 185−7306, 17 201−3549−02, 59 305−0875−04, 63 185−6917, 33 185−7308, 11 201−3558−02, 59 , 61 306−4081, 42 185−6918, 33 185−7309, 11 201−3558−03, 59 , 61 307−1617, 65 185−6920, 40 , 41 185−7310, 11 , 13 204−0134, 59 307−1886, 65 185−6922, 34 185−7311, 11 , 13 205−0220, 59 , 61 307−2546, 42 185−6923, 29 185−7313, 21 , 22 211−0447, 59 308−0852, 65 185−6924, 56 185−7374, 27 211−0448−02, 59 , 61 308−1027, 65 185−6925, 56 185−7375, 27 211−0462, 61 185−6926, 54 , 55 185−7376, 12 , 13 212−1276−03, 59 308−1062, 69 , 70 , 71 , 72 185−6927, 54 185−7377, 23 212−1285, 59 185−6929, 53 185−7395, 29 , 30 212−1286, 59 185−6930, 21 185−7417, 9 214−0103, 59 185−6931, 21 , 22 185−7418, 9 220−4503−02, 59 , 61 185−6932, 21 185−7419, 9 220−4503−03, 59 185−6933, 40 185−7420, 9 , 10 220−4503−05, 59 185−6934, 40 185−7421, 53 220−4503−07, 59 185−6935, 34 185−7422, 27 220−4503−09, 59 185−6956, 28 185−7423, 37 220−4503−11, 59 185−7004, 31 185−7424, 37 220−4503−12, 59 , 61 185−7056, 41 185−7425, 20 , 37 220−4503−13, 61 185−7069, 37 , 55 185−7426, 35 , 36 , 37 220−4503−14, 61 185−7084, 34 185−7427, 9 220−4503−15, 61 185−7092, 9 185−7428, 9 231−0347, 59 , 61 185−7093, 53 185−7429, 12 , 13 231−0353−SO, 15 185−7094, 27 , 28 185−7430, 12 , 13 232−3296, 59 , 61 185−7095, 27 185−7431, 23 232−3753, 59 185−7096, 11 185−7432, 23 232−3755−02, 59 , 61 185−7097, 11 185−7433, 20 232−4145, 59 , 61 185−7098, 11 185−7434, 37 234−0952−02, 63 185−7099, 11 185−7435, 40 300−2604, 65 185−7101, 23 185−7438, 40 300−4939, 69 185−7212, 9 , 10 185−7439, 29 , 30 300−4940, 70 185−7216, 37 185−7440, 29 , 30 300−4941, 71 185−7223, 9 185−7441, 29 300−4947, 68 185−7224, 20 185−7741, 30 300−4954, 73 81 309−0552, 34 309−0641−05, 9 309−0641−18, 9 319−0834, 63 319−1054, 75 , 76 319−2829−02, 63 319−2830−04, 63 319−3023−02, 63 319−3110−03, 73 319−3116−02, 75 , 76 319−3121−01, 76 319−3121−02, 63 319−3187−02, 63 319−4505, 65 319−6987−02, 69 319−6988−04, 70 319−6989−01, 71 319−7035, 72 320−1140, 65 320−1141, 65 320−1321, 76 320−1323, 76 320−1676−01, 63 320−1676−03, 63 , 75 320−1676−04, 63 , 75 320−1676−05, 63 Numerical Index Part No. Page Part No. Page Part No. Page Part No. Page 320−1676−06, 63 323−1790, 65 403−3962−02, 57 505−0763, 9 320−1880−02, 63 331−0116, 63 406−0612, 47 506−0033, 23 320−1928−01, 65 331−0538, 75 , 76 406−0922, 47 506−0034, 23 320−1948, 76 332−2304, 65 , 66 416−1021−03, 65 508−0278, 63 320−1949, 75 332−2370, 63 502−0003, 43 508−1049−02, 59 , 61 320−1950, 75 332−3388, 65 502−0015, 52 508−1105, 65 , 73 320−1951−02, 63 333−0594, 9 502−0028, 9 , 34 , 43 509−0142, 52 320−1952, 65 337−2785, 57 502−0033, 43 509−0196, 59 320−1953, 65 337−3782, 32 502−0036, 52 509−0440, 39 320−1954, 65 338−2905, 63 502−0041, 44 510−0099, 59 323−1194, 66 338−2912−01, 66 502−0090, 52 510−0163, 18 323−1195, 65 , 66 338−2912−02, 66 502−0153, 44 510−0225, 39 323−1199, 69 , 70 , 71 , 72 338−2912−03, 66 502−0158, 52 516−0247, 15 338−2912−04, 66 502−0313, 43 518−0548−05, 46 338−2912−05, 66 502−0395, 34 518−0676, 48 , 49 , 50 338−2914−01, 66 502−0426, 53 520−1000−02, 59 , 61 338−2914−02, 66 502−0917, 9 520−1000−03, 59 , 61 338−2914−03, 66 502−1219, 43 526−0018, 63 338−2914−04, 66 502−1244, 43 526−0020, 51 338−2914−05, 66 502−1284, 34 526−0029, 59 338−3338, 65 503−0189, 46 526−0030, 48 , 49 , 50 338−3339, 63 503−0365, 45 526−0049, 71 , 73 338−3434, 65 503−1137, 46 338−3467, 70 503−1275, 46 526−0052, 63 , 65 , 75 , 76 338−3483, 63 503−1923, 46 338−3484, 65 503−1951, 46 338−3490−01, 68 503−1951−12, 46 338−3490−02, 68 503−1951−35, 46 338−3508, 71 503−1952−06, 43 338−3511, 69 503−1993, 46 338−3515, 73 503−1994, 45 338−3526, 74 503−1995, 46 338−3573, 68 503−1996, 46 338−3636, 72 503−2028, 43 357−0088, 65 503−2042, 46 323−1711, 65 , 74 370−4083−01, 63 503−2708, 36 323−1712, 65 , 68 , 73 , 74 402−0070, 65 503−2709, 36 402−0680−03, 57 504−0092, 52 323−1719, 68 , 73 , 74 403−3956−02, 57 504−0176, 53 323−1751, 63 403−3961−02, 57 505−0098, 9 323−1200, 68 323−1206, 65 323−1207, 65 , 66 323−1228, 66 323−1229, 63 , 66 323−1291, 69 , 70 , 71 , 72 323−1325, 68 323−1383, 63 , 66 323−1384, 65 323−1492, 65 323−1580, 63 323−1581, 63 323−1582, 63 323−1583, 63 323−1591, 63 323−1613, 66 323−1620, 66 323−1707, 68 , 73 , 74 323−1708, 68 , 73 , 74 323−1709, 74 323−1710, 68 , 73 , 74 82 526−0399−56, 59 526−0409, 71 , 73 526−2080, 46 , 59 526−2083, 49 , 50 526−2100, 45 , 47 , 59 , 61 541−0564, 43 718−1035, 59 725−1052, 56 740−1008, 15 , 57 750−1004, 40 800−0309−89, 59 800−2006, 59 800−2029, 42 , 43 800−2033, 63 800−2056, 43 , 45 , 59 , 61 Numerical Index Part No. Page Part No. Page 800−2057, 44 , 45 , 57 850−2010, 43 , 59 800−2087, 59 853−2010, 9 800−2515, 15 , 59 , 61 854−0010, 63 800−3004, 43 , 57 854−0014, 65 , 75 , 76 800−3006, 48 , 49 856−0003, 63 800−3044, 50 856−0006, 43 , 63 , 65 800−6368, 39 856−0008, 57 800−6369, 53 856−0010, 57 808−0023, 72 860−2008, 57 808−0054, 51 860−2075, 22 810−0155, 63 , 65 862−0003, 59 , 61 812−0061, 63 , 75 , 76 862−0026−07, 59 813−0100, 42 , 63 , 75 , 76 870−0131, 42 , 65 813−0114, 63 815−0364, 52 815−0388, 65 815−0585, 9 815−0600, 15 815−0810, 59 815−0861, 57 815−0910, 61 , 69 , 70 , 71 Part No. 870−0183, 65 870−1220, 65 870−2054, 48 , 49 , 50 870−2056, 57 870−2199, 47 871−0010, 71 , 73 871−0015, 75 , 76 871−0016, 63 , 65 895−0305−06, 50 818−0231−02, 47 818−0236, 48 , 50 818−0238, 48 , 49 , 50 821−0004, 61 , 63 , 65 , 73 821−0005, 73 821−0008, 63 , 65 821−0014, 65 821−2032, 47 , 57 821−2096−02, 49 821−6001−02, 47 850−0020, 63 , 75 , 76 850−0030, 71 , 73 , 75 , 76 850−0114−07, 59 , 61 850−2005, 59 850−2006, 40 , 42 , 43 , 63 850−2008, 15 , 44 83 Page Part No. Page Cummins Power Generation 1400 73rd Ave. NE Minneapolis, MN 55432 USA Phone 1 763 574 5000 Toll-free 1 800 888 6626 Fax 1 763 574 5298 Email www.cumminsonan.com/contact www.cumminsonan.com CumminsR , OnanR , the “C” logo, and “Performance you rely on.” are trademarks of Cummins Inc. E 2012 Cummins Power Generation, Inc. All rights reserved.
Source Exif Data:
File Type : PDF File Type Extension : pdf MIME Type : application/pdf PDF Version : 1.6 Linearized : Yes Encryption : Standard V4.4 (128-bit) User Access : Print, Annotate, Fill forms, Extract, Print high-res Create Date : 2012:04:17 13:32:41-05:00 Modify Date : 2012:04:17 13:40:22-05:00 XMP Toolkit : Adobe XMP Core 4.2.1-c041 52.342996, 2008/05/07-20:48:00 Metadata Date : 2012:04:17 13:40:22-05:00 Format : application/pdf Title : untitled Producer : Acrobat Distiller 9.0.0 (Windows) Document ID : uuid:6c0c2383-32d3-4153-98f4-1c8a2b825f95 Instance ID : uuid:bd469cd9-4606-4b85-86cc-791fbea246fb Page Count : 87EXIF Metadata provided by EXIF.tools