Spare Parts Book 153999 ACE KLN12
User Manual: 153999
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Spare parts book April 2005 ACE (K1/K2/L1/L2/N1/N2) Low pressure pump A Member of the COLFAX PUMP GROUP Obsolete product - Current ACE (L3/K3/N3) see section C Spares available up to end of 2008. List of components Valid for all pumps in sizes: ACE 025/032/038 Rotor diameter & Generation: L1/L2, K1/K2, N1/N2 With version codes: I } R} B} E} Also valid for pump options: A020, A090, A101, A368 & IXBO A076 N} T} F} O} The version code is composed of the letters in the 4 columns. Y} V} P} Example of pump designations std: ACE 025L2 NTBP; option: ACE 038N1 IXBO A076 Pos No Denomination Qty G011 Rotor set x Components included in Spare parts sets: G012 G050 G053 G054 G057 Rotor Shaft Minor Major Joint set seal kit kit kit (x) x x x x x x x x (x) x x x (x) x x 1010 Power rotor CCW-rot. 1 1020 Power rotor CW-rot. 1 (112) Collar 1 x 113 Key 1 x 122 Ball bearing 1 124 Retaining ring 1 201 Idler rotor CCW-rot 2 x 202 Idler rotor CW-rot 2 401 Pump body 1 416 Inlet flange 1 417 Screw 8 418 Gasket 1 x 423 Gasket 1 x 427 Outlet flange 1 443 Drip nipple 1 451 Screw 4 453 Screw 4 473 Grease nipple 1 473A Protective cover 1 480 Valve housing 1 5010 Front cover 1 502 Pin 1 506 O-ring 1 x 509 Shaft seal 1 x x 514 Retaining ring 1 x 551 Rear cover 1 556 Gasket 1 x 605 O-ring 1 x 606 Lower cover 1 607 Seal ring 1 x 612 Set screw 1 613 Pin 1 614 Valve piston 1 615 Valve spring 1 Notes: 1) Delivered as complete rotor set only. CW=clockwise rotation; CCW=counter clockwise rotation. 2) Pumps with CCW-rotation have the additional pump designation ’A101’. 3) Included in version code xxxP/xxxO. 4) Available in two alternatives: for max 16 bar - version code xxxP, for max 6 bar - version code xxxO. 5) Included in version code Nxxx. 6) Included in version code xxxE. 7) New spare part set G057 excluding ball bearing introduced. Old set available during a transition period. Part numbers, see ordering code. 84 x x Note 1, 2 1 1 1 7 1, 2 1 x x 3 x x x x x x x x x x x x 5 6 3 3 3 3 3 3 3 3, 4 ACE (K1/K2/L1/L2/N1/N2) Low pressure pump Obsolete product - Current ACE (L3/K3/N3) see section C Recommendation: For maintenance the following spare part sets are recommended: Set: To be used: G057 Joint kit For dismantling of the pump G053 Minor kit For service G054 Major kit For repair after damage or greater wear. A Member of the COLFAX PUMP GROUP Spare parts book April 2005 Ordering example: For IMO-pump ACE 032N2 NVBP, serial number 456789: Shaft seal pos G050 p/n 190849 Valve spring pos 615 p/n 154054 Old designation: ACE 25-2 NC ACE 25-2L NC 615A ACE 032N2 ACE 032N2 615A ACE 38-2 NC/101 ACE 38-2 NC/60 Current designation: Replaced by gen 2: Replaced by gen 3 ACE 025N1 IRBP ACE 025N2 NVBP ACE 025N3 NVBP ACE 025L1 IRBO ACE 025L2 NVBO ACE 025L3 NVBP ACE 032N2 NTBP ACE 032N3 NTBP ACE 032N2 NTBO ACE 032N3 NTBP ACE 038N1 IRBP A101 ACE 038N2 NVBP A101 ACE 038N3 NVBP A101 ACE 038N1 YVBP ACE 038N2 NTBP ACE 038N3 NTBP ACE 025L1 IVBP ACE 025L2 NVBP ACE 025L3 NVBP ACE 038K1 IVBP A020 ACE 038K3 NVBP ACE 032N1 IXBO A076 ACE 032N2 NXBO A076 ACE 032N3 NTBP ACE 032N1 IVBP A090 contact IMO ACE 032N2 NTBP A368 ACE 032N3 NTBP UCE=ACE standard pump with socket weld counter flanges (old designation used in USA) Replacing ACE pumps generation 1 and 2 by current pump in generation 3 Existing Pump Unit Pump Model ACE 025L1/N1 or L2/N2 ACE 032L1/N1 or L2/N2 ACE 038K1/N1 or K2/N2 Existing Motor IEC size Frame 71 80 90 100/112 71 80 90 100/112 80 90 100/112 132 130 165 165 215 130 165 165 215 165 165 215 265 Replace bare shaft pump by model ACE 025L3/N3 ACE 032L3/N3 ACE 038K3/N3 Replace complete shaft coupling Part No 191603 191604 191605 192175 191603 191604 191605 192175 191640 191641 191741 191742 The existing shaft coupling for pump size 025 can be used also after the changing the pump into generation 3. The designations of the shaft couplings may refer to other pump series as the same coupling is used to several pump series. Pump ACE xxxL3 NQBP ACE xxxL3 NTBP ACE xxxL3 NVBP ACE xxxK3 NQBP ACE xxxK3 NTBP ACE xxxK3 NVBP ACE xxxN3 NQBP ACE xxxN3 NTBP ACE xxxN3 NVBP ACE xxxN3 NVBP A101 Part numbers for pump size 025 032 038 190475 190474 -189899 189894 -189897 189892 ---190471 --189889 --189886 190472 190473 190470 189898 189893 189888 189686 189797 189788 190837 191066 190851 85 Spare parts book April 2005 ACE (K1/K2/L1/L2/N1/N2) Low pressure pump Obsolete product - spares available up to end of 2008 A Member of the COLFAX PUMP GROUP Spares available up to end of 2008. Ordering code Pos No G011 G012 G050 G053 G054 G057 122 480 5010 502 612 613 614 615 S2 S6 Spare parts (set) Rotor set CCW-rot Rotor set CW-rot ” ” Shaft seal ” N-lead K-lead L-lead N-lead xRxx xTxx xVxx ” A076 ” A368 Minor kit xTxx ” xVxx Major kit=G012(G011)+G053+615 Joint kit incl. ball bearing xTxx, xVxx Joint kit xRxx excl. ball bearing xTxx, xVxx Ball bearing ” A090 Valve housing Front cover Tension pin Nxxx Set screw Tension pin Valve piston Valve spring xxxO ” xxxP O-ring xTxx O-ring xTxx Mounting sleeve For obsolete double assembly T3B 2 Joint for flange - size 025 - ” - size 032 outlet - ” - size 032 inlet - ” - size 038 Part no for pump size Note 025 032 038 162412 189314 180315 --156166 162560 187500 -096735 100420 099820 192086 192088 192089 190810 190811 190812 190848 190849 190850 -182238 182246 190810 190811 190812 189191 189193 189195 3 189434 189435 189436 3 179614 192090 191434 077453 191679 154021 153999 027326 076711 027276 076729 154419 154054 190806 190791 188886 179622 192091 191435 078576 191681 154021 154039 027326 076711 027276 076729 154419 154054 190807 190793 188887 018457 018457 018036 018036 For obsolete assembly T3B, as sectional view, please use the sectional view shown for pump ACD. If you require other parts for the double assemblies not shown in the view below, please contact us. For double assembly T4 2 Joint 5 Strainer in unit Q1xx ” -”Q2xx ” -”Q3xx 13 Pressure gauge T10 bar* ” Pressure gauge T25 bar** 14 Pressure gauge T-1/+9 bar*** Note 160929 160937 172866 161885 172346 160952 160960 4 4 4 5 6 7 86 179630 192092 191436 077461 -154070 154088 027326 077214 027284 077222 154427 154104 190808 190792 188888 3 2 1 Notes: 1) When ordering a front cover Nxxx, tension pin pos 502 should also be ordered. 2) Not valid for A020 3) Not valid for A090 4) Two strainers to each double assembly 5) Included in double assembly Q11x 6) -”Q12x 7) -”Q11x or Q12x ACE (K1/K2/L1/L2/N1/N2) Low pressure pump Obsolete product - spares available up to end of 2008 A Member of the COLFAX PUMP GROUP Spare parts book April 2005 Spares available up to end of 2008. Exploded view 417417 ACE xxBP/BO (pump incl. valve) 416 416 427427 423423 473A 473A 473 473 5010 5010 480 480613 61 418 418 612 612 605 605 556 556 401401 551 615 615 506506 453 453 451 451 614 614 Version xxxE 607 607 606 606 202 514 124 122 514 124 122 502 502 (version Nxxx only) 113 443 443 Ver 202 Vxx sion x 201 1020 (112) 1020 (112) CW-rotation 509 Shaft Seal Obsolete version 509 509 509 S2 Txx ion x Vers 1010 S6 Version code xVxx S2 S2 S1 S4 S5 S7 S9 Version code xTxx S1 S4 S6 S5 S7 S9 87 Option A101
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