ATV630_650_Installation_manual_EN_EAV64301_06 ATV630 650 Installation Manual
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Altivar Process EAV64301 05/2017 Altivar Process Variable Speed Drives ATV630, ATV650 Installation Manual EAV64301.06 05/2017 www.schneider-electric.com The information provided in this documentation contains general descriptions and/or technical characteristics of the performance of the products contained herein. This documentation is not intended as a substitute for and is not to be used for determining suitability or reliability of these products for specific user applications. It is the duty of any such user or integrator to perform the appropriate and complete risk analysis, evaluation and testing of the products with respect to the relevant specific application or use thereof. Neither Schneider Electric nor any of its affiliates or subsidiaries shall be responsible or liable for misuse of the information contained herein. If you have any suggestions for improvements or amendments or have found errors in this publication, please notify us. You agree not to reproduce, other than for your own personal, noncommercial use, all or part of this document on any medium whatsoever without permission of Schneider Electric, given in writing. You also agree not to establish any hypertext links to this document or its content. Schneider Electric does not grant any right or license for the personal and noncommercial use of the document or its content, except for a non-exclusive license to consult it on an "as is" basis, at your own risk. All other rights are reserved. All pertinent state, regional, and local safety regulations must be observed when installing and using this product. For reasons of safety and to help ensure compliance with documented system data, only the manufacturer should perform repairs to components. When devices are used for applications with technical safety requirements, the relevant instructions must be followed. Failure to use Schneider Electric software or approved software with our hardware products may result in injury, harm, or improper operating results. Failure to observe this information can result in injury or equipment damage. © 2017 Schneider Electric. All Rights Reserved. 2 EAV64301 05/2017 Table of Contents Safety Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . About the Book . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Chapter 1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Verifying the Absence of Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Drive Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Accessories and Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Green Premium™ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Steps for setting up the drive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Preliminary Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Chapter 2 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1 Environment Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Temperature Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Altitude Conditions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.2 Mechanical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dimensions and Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3 Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Drive Ratings In Normal Duty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Drive Ratings In Heavy Duty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Chapter 3 Drive Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Mounting Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Derating Curves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Mounting Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Chapter 4 Drive wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Wiring Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Specific Wiring Instructions For Wall Mounting Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Specific Wiring Instructions For Floor Standing Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dimensioning Of Power Part Cables For Floor Standing Drives . . . . . . . . . . . . . . . . . . . . . . Cable Length Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Sink / Source Switch Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Characteristics of the Power Part Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Wiring the Power Part . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electromagnetic Compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Operation on an IT or Corner Grounded System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Disconnecting The Built-in EMC Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Control Terminals Electrical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Arrangement and Characteristics of Control Block Terminals and Communication and I/O Ports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Wiring The Control Part . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Chapter 5 Checking Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Before Switching On . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Chapter 6 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Scheduled servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Glossary EAV64301 05/2017 ..................................................... 5 9 13 14 15 23 24 25 26 29 30 31 32 33 33 58 59 63 67 68 76 84 89 90 94 95 96 97 99 102 104 108 119 121 121 126 129 131 133 133 135 135 137 3 4 EAV64301 05/2017 Safety Information Important Information NOTICE Read these instructions carefully, and look at the equipment to become familiar with the device before trying to install, operate, service, or maintain it. The following special messages may appear throughout this documentation or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure. PLEASE NOTE Electrical equipment should be installed, operated, serviced, and maintained only by qualified personnel. No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this material. A qualified person is one who has skills and knowledge related to the construction and operation of electrical equipment and its installation, and has received safety training to recognize and avoid the hazards involved. Qualification Of Personnel Only appropriately trained persons who are familiar with and understand the contents of this manual and all other pertinent product documentation are authorized to work on and with this product. In addition, these persons must have received safety training to recognize and avoid hazards involved. These persons must have sufficient technical training, knowledge and experience and be able to foresee and detect potential hazards that may be caused by using the product, by changing the settings and by the mechanical, electrical and electronic equipment of the entire system in which the product is used. All persons working on and with the product must be fully familiar with all applicable standards, directives, and accident prevention regulations when performing such work. EAV64301 05/2017 5 Intended Use This product is a drive for three-phase synchronous, asynchronous motors and intended for industrial use according to this manual. The product may only be used in compliance with all applicable safety standard and local regulations and directives, the specified requirements and the technical data. The product must be installed outside the hazardous ATEX zone. Prior to using the product, you must perform a risk assessment in view of the planned application. Based on the results, the appropriate safety measures must be implemented.Since the product is used as a component in an entire system, you must ensure the safety of persons by means of the design of this entire system (for example, machine design). Any use other than the use explicitly permitted is prohibited and can result in hazards. Electrical equipment should be installed, operated, serviced, and maintained only by qualified personnel. Product Related Information Read and understand these instructions before performing any procedure with this drive. DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH Only appropriately trained persons who are familiar with and understand the contents of this manual and all other pertinent product documentation and who have received safety training to recognize and avoid hazards involved are authorized to work on and with this drive system. Installation, adjustment, repair and maintenance must be performed by qualified personnel. The system integrator is responsible for compliance with all local and national electrical code requirements as well as all other applicable regulations with respect to grounding of all equipment. Many components of the product, including the printed circuit boards, operate with mains voltage. Only use properly rated, electrically insulated tools and measuring equipment. Do not touch unshielded components or terminals with voltage present. Motors can generate voltage when the shaft is rotated. Prior to performing any type of work on the drive system, block the motor shaft to prevent rotation. AC voltage can couple voltage to unused conductors in the motor cable. Insulate both ends of unused conductors of the motor cable. Do not short across the DC bus terminals or the DC bus capacitors or the braking resistor terminals. Before performing work on the drive system: Disconnect all power, including external control power that may be present. Take into account that the circuit breaker or main switch does not de-energize all circuits. Place a Do Not Turn On label on all power switches related to the drive system. Lock all power switches in the open position. Wait 15 minutes to allow the DC bus capacitors to discharge. Follow the instructions given in the chapter "Verifying the Absence of Voltage" in the installation manual of the product. Before applying voltage to the drive system: Verify that the work has been completed and that the entire installation cannot cause hazards. If the mains input terminals and the motor output terminals have been grounded and short-circuited, remove the ground and the short circuits on the mains input terminals and the motor output terminals. Verify proper grounding of all equipment. Verify that all protective equipment such as covers, doors, grids is installed and/or closed. Failure to follow these instructions will result in death or serious injury. NOTE: Refer to the Wiring the Power Part (see page 108) section for the location of DC Bus terminals (PA/+, PC/-). Drive systems may perform unexpected movements because of incorrect wiring, incorrect settings, incorrect data or other errors. WARNING UNANTICIPATED EQUIPMENT OPERATION Carefully install the wiring in accordance with the EMC requirements. Do not operate the product with unknown or unsuitable settings or data. Perform a comprehensive commissioning test. Failure to follow these instructions can result in death, serious injury, or equipment damage. 6 EAV64301 05/2017 Damaged products or accessories may cause electric shock or unanticipated equipment operation. DANGER ELECTRIC SHOCK OR UNANTICIPATED EQUIPMENT OPERATION Do not use damaged products or accessories. Failure to follow these instructions will result in death or serious injury. Contact your local Schneider Electric sales office if you detect any damage whatsoever. WARNING LOSS OF CONTROL The designer of any control scheme must consider the potential failure modes of control paths and, for critical control functions, provide a means to achieve a safe state during and after a path failure. Examples of critical control functions are emergency stop, overtravel stop, power outage and restart. Separate or redundant control paths must be provided for critical control functions. System control paths may include communication links. Consideration must be given to the implications of unanticipated transmission delays or failures of the link. Observe all accident prevention regulations and local safety guidelines (1). Each implementation of the product must be individually and thoroughly tested for proper operation before being placed into service. Failure to follow these instructions can result in death, serious injury, or equipment damage. (1) For USA: Additional information, refer to NEMA ICS 1.1 (latest edition), Safety Guidelines for the Application, Installation, and Maintenance of Solid State Control and to NEMA ICS 7.1 (latest edition), Safety Standards for Construction and Guide for Selection, Installation and Operation of Adjustable-Speed Drive Systems. NOTICE DESTRUCTION DUE TO INCORRECT MAINS VOLTAGE Before switching on and configuring the product, verify that it is approved for the mains voltage Failure to follow these instructions can result in equipment damage. The temperature of the products described in this manual may exceed 80 °C (176 °F) during operation. WARNING HOT SURFACES Ensure that any contact with hot surfaces is avoided. Do not allow flammable or heat-sensitive parts in the immediate vicinity of hot surfaces. Verify that the product has sufficiently cooled down before handling it. Verify that the heat dissipation is sufficient by performing a test run under maximum load conditions. Failure to follow these instructions can result in death, serious injury, or equipment damage. This equipment has been designed to operate outside of any hazardous location. Only install this equipment in zones known to be free of a hazardous atmosphere. DANGER POTENTIAL FOR EXPLOSION Install and use this equipment in non-hazardous locations only. Failure to follow these instructions will result in death or serious injury. EAV64301 05/2017 7 8 EAV64301 05/2017 About the Book At a Glance Document Scope The purpose of this document is: to give you mechanical and electrical information related to the Altivar Process drive, to show you how to install and wire this drive. Validity Note Original instructions and information given in this manual have been written in English (before optional translation). NOTE: The products listed in the document are not all available at the time of publication of this document online. The data, illustrations and product specifications listed in the guide will be completed and updated as the product availabilities evolve. Updates to the guide will be available for download once products are released on the market. This documentation is valid for the Altivar Process drive. The technical characteristics of the devices described in this document also appear online. To access this information online: Step 1 2 Action Go to the Schneider Electric home page www.schneider-electric.com. In the Search box type the reference of a product or the name of a product range. Do not include blank spaces in the reference or product range. To get information on grouping similar modules, use asterisks (*). 3 If you entered a reference, go to the Product Datasheets search results and click on the reference that interests you. If you entered the name of a product range, go to the Product Ranges search results and click on the product range that interests you. 4 If more than one reference appears in the Products search results, click on the reference that interests you. 5 Depending on the size of your screen, you may need to scroll down to see the data sheet. 6 To save or print a data sheet as a .pdf file, click Download XXX product datasheet. The characteristics that are presented in this manual should be the same as those characteristics that appear online. In line with our policy of constant improvement, we may revise content over time to improve clarity and accuracy. If you see a difference between the manual and online information, use the online information as your reference. Related Documents Use your tablet or your PC to quickly access detailed and comprehensive information on all our products on www.schneider-electric.com. The internet site provides the information you need for products and solutions: The whole catalog for detailed characteristics and selection guides, The CAD files to help design your installation, available in over 20 different file formats, All software and firmware to maintain your installation up to date, A large quantity of White Papers, Environment documents, Application solutions, Specifications... to gain a better understanding of our electrical systems and equipment or automation, And finally all the User Guides related to your drive, listed below: EAV64301 05/2017 Title of Documentation Reference Number ATV600 Getting Started EAV63253 (English), EAV63254 (French), EAV63255 (German), EAV63256 (Spanish), EAV63257 (Italian), EAV64298 (Chinese) ATV600 Getting Started Annex (SCCR) EAV64300 (English) 9 Title of Documentation Reference Number ATV630, ATV650 Installation Manual EAV64301 (English), EAV64302 (French), EAV64306 (German), EAV64307 (Spanish), EAV64310 (Italian), EAV64317 (Chinese) ATV600 Programming Manual EAV64318 (English), EAV64320 (French), EAV64321 (German), EAV64322 (Spanish), EAV64323 (Italian), EAV64324 (Chinese) ATV600 Modbus Serial Link Manual (Embedded) EAV64325 (English) ATV600 Ethernet Manual (Embedded) EAV64327 (English), ATV600 Ethernet IP - Modbus TCP Manual (VW3A3720, 721) EAV64328 (English), ATV600 PROFIBUS DP manual (VW3A3607) EAV64329 (English), ATV600 DeviceNet manual (VW3A3609) EAV64330 (English), ATV600 PROFINET manual (VW3A3627) EAV64331 (English), ATV600 CANopen Manual (VW3A3608, 618, 628) EAV64333 (English), ATV600 Communication Parameters EAV64332 (English), ATV600 Safety Function manual EAV64334 (English), Altivar Process Drive Systems – Installation manual NHA37119 (English), NHA37121 (French), NHA37118 (German), NHA37122 (Spanish), NHA37123 (Italian), NHA37130 (Chinese), NHA37124 (Dutch), NHA37126 (Polish), NHA37127 (Portuguese), NHA37128 (Russian), NHA37129 (Turkish) ATV660 Handbook NHA37111 (English), NHA37110 (German) ATV680 Handbook NHA37113 (English), NHA37112 (German) ATV600F, ATV900F Installation Instruction sheet NVE57369 (English), ATV600, ATV900 ATEX manual NVE42416 (English), SoMove: FDT SoMove_FDT (English, French, German, Spanish, Italian, Chinese) Altivar Process ATV600: DTM ATV6xx_DTM_Library_EN (English), ATV6xx_DTM_Library_FR (French), ATV6xx_DTM_Language_DE (German), ATV6xx_DTM_Library_SP (Spanish), ATV6xx_DTM_Library_IT (Italian), ATV6xx_DTM_Library_CN (Chinese) You can download these technical publications and other technical information from our website at http://www.schneider-electric.com/en/download Terminology The technical terms, terminology, and the corresponding descriptions in this manual normally use the terms or definitions in the relevant standards. In the area of drive systems this includes, but is not limited to, terms such as error, error message, failure, fault, fault reset, protection, safe state, safety function, warning, warning message, and so on. Among others, these standards include: IEC 61800 series: Adjustable speed electrical power drive systems IEC 61508 Ed.2 series: Functional safety of electrical/electronic/programmable electronic safety-related EN 954-1 Safety of machinery - Safety related parts of control systems ISO 13849-1 & 2 Safety of machinery - Safety related parts of control systems IEC 61158 series: Industrial communication networks - Fieldbus specifications IEC 61784 series: Industrial communication networks - Profiles IEC 60204-1: Safety of machinery - Electrical equipment of machines – Part 1: General requirements In addition, the term zone of operation is used in conjunction with the description of specific hazards, and is defined as it is for a hazard zone or danger zone in the EC Machinery Directive (2006/42/EC) and in ISO 12100-1. Also see the glossary at the end of this manual. 10 EAV64301 05/2017 Contact Us Select your country on: www.schneider-electric.com/contact Schneider Electric Industries SAS Head Office 35, rue Joseph Monier 92500 Rueil-Malmaison France EAV64301 05/2017 11 12 EAV64301 05/2017 Altivar Process EAV64301 05/2017 Chapter 1 Introduction Introduction What Is in This Chapter? This chapter contains the following topics: Topic EAV64301 05/2017 Page Verifying the Absence of Voltage 14 Drive Overview 15 Accessories and Options 23 Green Premium™ 24 Steps for setting up the drive 25 Preliminary Instructions 26 13 Verifying the Absence of Voltage Instructions The DC bus voltage level is determined by measuring the voltage between the DC bus terminals PA/+ and PC/-. The location of the DC bus terminals depends on the drive model. Identify your drive model by referring to the nameplate of the drive. Then, refer to the chapter "Wiring the Power Part" (see page 108) for the location of the DC bus terminals PA/+ and PC/-. DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH Only appropriately trained persons who are familiar with and understand the contents of this manual and all other pertinent product documentation and who have received safety training to recognize and avoid hazards involved are authorized to work on and with this drive system. Installation, adjustment, repair and maintenance must be performed by qualified personnel. The system integrator is responsible for compliance with all local and national electrical code requirements as well as all other applicable regulations with respect to grounding of all equipment. Many components of the product, including the printed circuit boards, operate with mains voltage. Only use properly rated, electrically insulated tools and measuring equipment. Do not touch unshielded components or terminals with voltage present. Motors can generate voltage when the shaft is rotated. Prior to performing any type of work on the drive system, block the motor shaft to prevent rotation. AC voltage can couple voltage to unused conductors in the motor cable. Insulate both ends of unused conductors of the motor cable. Do not short across the DC bus terminals or the DC bus capacitors or the braking resistor terminals. Before performing work on the drive system: Disconnect all power, including external control power that may be present. Take into account that the circuit breaker or main switch does not de-energize all circuits. Place a Do Not Turn On label on all power switches related to the drive system. Lock all power switches in the open position. Wait 15 minutes to allow the DC bus capacitors to discharge. Follow the instructions given in the chapter "Verifying the Absence of Voltage" in the installation manual of the product. Before applying voltage to the drive system: Verify that the work has been completed and that the entire installation cannot cause hazards. If the mains input terminals and the motor output terminals have been grounded and short-circuited, remove the ground and the short circuits on the mains input terminals and the motor output terminals. Verify proper grounding of all equipment. Verify that all protective equipment such as covers, doors, grids is installed and/or closed. Failure to follow these instructions will result in death or serious injury. Procedure Perform the following actions to verify the absence of voltage Step 14 Action 1 Measure the voltage on the DC bus between the DC bus terminals (PA/+ and PC/-) using a properly rated voltmeter to verify that the voltage is less than 42 Vdc 2 If the DC bus capacitors do not discharge properly, contact your local Schneider Electric representative. Do not repair or operate the product. 3 Verify that no other voltage is present in the drive system. EAV64301 05/2017 Drive Overview Frame Sizes for IP21 Products - Wall Mounting The family of Altivar Process includes 7 frame sizes for IP21 products. Frame size 1 Frame size 2 3-phase 200...240 V, 0.75...4 kW, 1...5 HP 3-phase 200...240 V, 5.5 kW, 7 1/2 HP 3-phase 380...480 V, 0.75...5.5 kW, 1...7 1/2 HP EAV64301 05/2017 3-phase 380...480 V, 7.5...11 kW, 10...15 HP ATV630U07M3...U40M3, ATV630U07N4...U55N4 ATV630U55M3, ATV630U75N4, ATV630D11N4 Frame size 3 Frame size 4 3-phase 200...240 V, 7.5 kW, 10 HP, 11 kW, 15 HP 3-phase 200...240 V 15...22 kW, 20...30 HP 3-phase 380...480 V, 15...22 kW, 20...30 HP 3-phase 380...480 V, 30...45 kW, 40...60 HP ATV630U75M3, ATV630D11M3, ATV630D15N4...D22N4 ATV630D15M3...ATV630D22M3, ATV630D30N4...ATV630D45N4 15 16 Frame size 5 Frame size 6 3-phase 200...240 V, 30...45 kW, 40...60 HP 3-phase 200...240 V, 55 and 75 kW, 75...100 HP 3-phase 380...480 V, 55...90 kW, 75...125 HP 3-phase 380...480 V, 110...160 kW, 150...250 HP ATV630D30M3...D45M3, ATV630D55N4...D90N4 ATV630D55M3, ATV630D75M3, ATV630C11N4...C16N4, EAV64301 05/2017 EAV64301 05/2017 Frame size 7A Frame size 7B 3-phase 380...480 V, 220 kW, 350 HP 3-phase 380...480 V, 250 and 315 kW, 400 and 500 HP ATV630C22N4•• ATV630C25N4••, ATV630C31N4•• 17 Frame Sizes for IP55 Products - Wall Mounting The family of Altivar Process includes 3 frame sizes for IP55 products, with or without integrated load switch. Frame size A 3-phase 380...480 V, 0.75...22 kW, 1...30 HP, with or without Vario load switch ATV650U07N4(E)*...U75N4(E)*, ATV650D11N4(E)*...D22N4(E)* (E)*= product included a Vario load switch 18 EAV64301 05/2017 Frame size B Frame size C 3-phase 380...480 V, 30...45 kW, 40...60 HP, with or 3-phase 380...480 V, 55...90 kW, 75...125 HP, with or without Vario load switch without Vario load switch ATV650D30N4(E)*...D45N4(E)* ATV650D55N4(E)*...D90N4(E)* (E)*= product included a Vario load switch EAV64301 05/2017 19 Frame Sizes for IP21 Products - Floor Standing The family of Altivar Process includes 2 frame sizes for IP21 products. 20 Frame size FS1 Frame size FS2 3-phase 380...440 V, 110...160 kW 3-phase 380...440 V, 200...315 kW ATV630C11N4F...C16N4F ATV630C20N4F...C31N4F EAV64301 05/2017 Frame Sizes for IP54 Products - Floor Standing The family of Altivar Process includes 2 frame sizes for IP54 products. EAV64301 05/2017 Frame size FSA Frame size FSB 3-phase 380...440 V, 110...160 kW 3-phase 380...440 V, 200...315 kW ATV650C11N4F...C16N4F ATV650C20N4F...C31N4F 21 ATV600 Catalog Number Description NOTE: see the catalog for possible combinations. Nameplate example The nameplate contains the following data: Altivar 630 ATV630U40N4 4kW - 5HP V1.0 IE00 Input kW HP Output U (V~) F (Hz) I (A) 380 - 480 ĭ3 50 / 60 7.6 max 0...380 - 480 ĭ3 0...500 9.3 U (V~) F (Hz) I (A) 380 - 480 ĭ3 50 / 60 7.6 max 0...380 - 480 ĭ3 0...500 9.3 SCCR : for rating and protection refer to Annex of the getting started Internal Motor Overload Protection - Class 10 Cu AWG14 IP21 75° C 15.9 lb.in 1.8 N.m 6W0502001001 Made in Indonesia Product type FR 92506 Rueil Malmaison Catalog number Power rating Fuses and overload protection information Degree of protection 22 Certifications Firmware version Power part supply Power part cable information Serial number EAV64301 05/2017 Accessories and Options Introduction Altivar Process drives are designed to take numerous accessories and options to increase their functionality. For a detailed description and catalog numbers, refer to the Catalog on schneiderelectric.com All accessories and options come with an instruction sheet to help installation and commissioning. Therefore you will only find here a short product description. Accessories Drive Fan replacement kit External braking resistors Graphic display terminal Remote mounting kit for mounting on enclosure door Multidrop connection accessories for connecting several drives to the RJ45 terminal port Drive mounting kits Flush-mounting kit (see page 69) for separate air flow IP upgrade Metal conduit box for frame sizes 6, 7a and 7b product for IP21 degree of protection on bottom side Modbus Communication tools Wifi dongle Bluetooth dongle USB to Modbus adapter Options I/O extension modules Digital and analog I/O module Relay output module Communication modules EtherNet/IP and Modbus TCP dual port CANopen daisy chain CANopen SUB-D CANopen screw terminal block PROFINET PROFIBUS DP V1 DeviceNet Filters Common Mode filters Passive filters EMC input filters Output filters dv/dt filters Sinus filters EAV64301 05/2017 23 Green Premium™ Description Information on the environmental impact of products, their resource efficiency, and end-of-life instructions. Easy access to information: "Check Your Product" Certificates and relevant product information available at the address: www.schneider-electric.com/green-premium You can download RoHS and REACh compliance declarations, Product Environmental Profiles (PEP) and End-of-Life instructions (EoLi). 24 EAV64301 05/2017 Steps for setting up the drive Procedure EAV64301 05/2017 25 Preliminary Instructions Handling and Storage WARNING DANGEROUS HANDLING Do not handle a damaged packaging. Follow the handling instructions. Open and handle the packaging with care. Failure to follow these instructions can result in death, serious injury, or equipment damage. To help protect the drive before installation, handle and store the device in its packaging. Ensure that the ambient conditions are acceptable. Check the Delivery of the Drive Damaged products or accessories may cause electric shock or unanticipated equipment operation. DANGER ELECTRIC SHOCK OR UNANTICIPATED EQUIPMENT OPERATION Do not use damaged products or accessories. Failure to follow these instructions will result in death or serious injury. Contact your local Schneider Electric sales office if you detect any damage whatsoever. Step Action 1 Remove the drive from the packaging and verify that it has not been damaged 2 Verify that the catalog number printed on the nameplate (see page 22) corresponds to the purchase order. Handling the Wall Mounting Drives Up to Frame Size 6 Altivar Process drives of frame size A, and frame sizes 1 up to 3 can be removed from their packaging and installed without a handling device. Higher frame size drives require a handling device; for this reason, these drives all have lifting lugs. 26 EAV64301 05/2017 Unpacking the Frame Size 7A and 7B Drives The drive and the DC choke(s) are mounted on a pallet with screws. Disassembling the DC Chokes of Frame Size 7A and 7B Drives CAUTION SHARP EDGES The fixing screws that hold the DC chokes support on the pallet are difficult to access, leading to a risk of cutting oneself. Take all possible measures to avoid this risk, and use protective gloves. Failure to follow these instructions can result in injury or equipment damage. The unit should be disassembled in the following order: Step Action 1 Disassemble the components of the DC choke(s) for installation later 2 Remove the DC choke(s) by means of a hoist 3 Remove the fixing screws from the DC choke support and retain them for future use Hoisting the Frame Size 7A and 7B Drives WARNING RISK OF TOPPLING Never stand the drive upright without keeping hold of it, or it will topple over. Failure to follow these instructions can result in death, serious injury, or equipment damage. EAV64301 05/2017 27 Respect the following instructions to hoist the drive: Step Action 1 Remove the screws holding the drive on the pallet 2 Lift off the drive by means of a hoist. It is fitted with handling lugs for this purpose 3 Move the drive to its mounting position, on a wall or the back of the enclosure in accordance with the instructions given in this document, before installing the DC choke (see page 84) Handling and Hoisting the Floor Standing Drives WARNING TOPPLING Take into account the high center of gravity when handling the equipment. Verify that the ambient conditions for storage and transportation specified in this manual are respected. Only transport the equipment on the pallet using a suitable forklift. Do not remove the straps and the screws on the pallet before the equipment has been transported to the final installation position. Failure to follow these instructions can result in death, serious injury, or equipment damage. NOTE: Handling, hoisting and installation of the floor standing drives are described in the dedicated instruction sheet NVE57369 delivered with these drives and available on schneider-electric.com. 28 EAV64301 05/2017 Altivar Process EAV64301 05/2017 Chapter 2 Technical Data Technical Data What Is in This Chapter? This chapter contains the following sections: Section EAV64301 05/2017 Topic Page 2.1 Environment Data 30 2.2 Mechanical Data 33 2.3 Electrical Data 58 29 Section 2.1 Environment Data Environment Data What Is in This Section? This section contains the following topics: Topic 30 Page Temperature Conditions 31 Altitude Conditions 32 EAV64301 05/2017 Temperature Conditions Climatic Environmental Conditions for Transportation and Storage The environment during transportation and storage must be dry and free from dust. Storage Temperature Wall mounting drives Frame sizes 7a and 7b and Floor standing drives Transportation Temperature Wall mounting drives Floor standing drives Relative humidity °C -40...70 °F -40...158 °C -25...70 °F -13...158 °C -40...70 °F -40...158 °C -25...70 °F -13...158 % 5...95 Climatic Environmental Conditions for Operation The maximum permissible ambient temperature during operation depends on the mounting distances between the devices and on the required power. Observe the pertinent instructions in the chapter Drive Mounting (see page 67). Frame sizes 1...6 Wall mounting drives Temperature without derating Temperature with derating of output power (1) Frame sizes 7a and 7b Wall mounting drives Temperature without derating Temperature with derating of output power (1) Frame sizes A...C Wall mounting drives Temperature without derating Temperature with derating of output power (1) All frame sizes Floor standing drives Temperature without derating Temperature with derating of output power (1) All products Relative humidity without condensing °C -15...50 °F 5...122 °C Up to 60 °F Up to 140 °C -10...40 °F 14...104 °C Up to 60 °F Up to 140 °C -15...40 °F 5...104 °C Up to 50 °F Up to 122 °C 0...40 °F 32...104 °C Up to 50 °F Up to 122 % 5...95 (1) Refer to Derating Curves section (see page 76). EAV64301 05/2017 31 Altitude Conditions Operating Altitude Frame Sizes 1...6 Altitude Supply voltage Supply Electrical Network TT/TN Up to 1000 m (3300 ft) IT Derating CornerGrounded 200..240 V o 380..480 V (1) o 1000...2000 m (3300...6600 ft) 200..240 V 2000...3800 m (6600...12400 ft) 200..240 V 380..480 V (1) 380..480 V (1) 3800...4800 m (12400...15700 ft) – 200..240 V 380..480 V (1) – – (1) The voltage of floor standing drives ATV••0•••N4F is limited to 440 Vac. Legend: : Derate the nominal current of the drive by 1% for each additional 100 m. o: Without derating –: Not applicable Frame Size 7 Altitude Supply voltage Supply Electrical Network TT/TN Up to 1000 m (3300 ft) 380..480 V (1) 1000...2000 m (3300...6600 ft) 380..480 V (1) 2000...3000 m (6600...9800 ft) 380..480 V (1) IT Derating CornerGrounded o – (1) The voltage of floor standing drives ATV••0•••N4F is limited to 440 Vac. Legend: : Derate the nominal current of the drive by 1% for each additional 100 m. o: Without derating –: Not applicable 32 EAV64301 05/2017 Section 2.2 Mechanical Data Mechanical Data Dimensions and Weights About the drawings All drawings CAD files can be downloaded from www.schneider-electric.com Frame Size 1 IP21 / UL Type 1 Drives With Top Cover - Side and Front View Drives Without IP21 Top Cover - Side and Front View Weights EAV64301 05/2017 Catalog Number Weight in kg (lb) ATV630U07M3, ATV630U15M3 4.3 (9.5) ATV630U07N4...U22N4, U22M3...U30M3 4.5 (9.9) ATV630U30N4, ATV630U40N4, ATV630U40M3 4.6 (10.1) ATV630U55N4 4.7 (10.4) 33 Frame size 2 IP21 / UL Type 1 Drives With Top Cover - Front and Side View Drives without IP21 top cover - Side and Rear View Weights 34 Catalog Number Weight in kg (lb) ATV630U75N4, ATV630D11N4 ATV630U55M3 7.7 (17) EAV64301 05/2017 Frame size 3 IP21 / UL Type 1 Drives With Top Cover - Front and Side View EAV64301 05/2017 35 Drives without IP21 top cover - Side and Rear View Weights 36 Catalog Number Weight in kg (lb) ATV630U75M3 13.8 (30.4) ATV630D11M3 13.8 (30.4) ATV630D15N4 13.6 (30) ATV630D18N4 14.2 (31.3) ATV630D22N4 14.3 (31.5) EAV64301 05/2017 Frame size 4 IP21 / UL Type 1 Drives - Side, Front and Rear View Drives IP21 without top cover - Side and Rear View EAV64301 05/2017 37 Weights Catalog Number Weight in kg (lb) ATV630D15M3...D22M3 27.3 (60.2) ATV630D30N4 28 (61.7) ATV630D37N4 28.2 (62.2) ATV630D45N4 28.7 (63.3) Frame size 5 IP21 / UL Type 1 Drives - Front and Side View 38 EAV64301 05/2017 Drives without IP21 top cover - Side and Rear View Weights EAV64301 05/2017 Catalog Number Weight in kg (lb) ATV630D30M3...D45M3 56.6 (124.8) ATV630D55N4 56.5 (124.6) ATV630D75N4 58 (127.9) ATV630D90N4 58.5 (129) 39 Frame size 6 IP20 On Top and IP00 on bottom Drives - Side and Front View 40 EAV64301 05/2017 IP21 On Top and IP00 on bottom Drives - Side and Front View EAV64301 05/2017 41 UL Type 1 Drives, IP21 On Top and Bottom - Front and Side View NOTE: Lower Conduit Box part sold separately. This part enables wall mounting of the product. It provides IP21 protection degree on the bottom side and UL type 1 protection degree. 42 EAV64301 05/2017 Weights EAV64301 05/2017 Catalog Number Weight in kg (lb) ATV630C11N4...ATV630C16N4 82 (181) ATV630D55M3, ATV630D75M3 80 (176) 43 Frame Size 7a - Side and Front View 44 EAV64301 05/2017 Frame Size 7a - Rear View Weights EAV64301 05/2017 Catalog Number Weight in kg (lb) ATV630C22N4 172 (379) 45 Frame Size 7b - Side and Front View 46 EAV64301 05/2017 Frame Size 7b - Rear View Weights EAV64301 05/2017 Catalog Number Weight in kg (lb) ATV630C25N4, ATV630C31N4 203 (448) 47 Frame Size A Without Load Switch ATV650U07N4, U15N4, U22N4, U30N4, U40N4, U55N4: a = 272 mm (10.7 in.) ATV650U75N4, D11N4, D15N4, D18N4, D22N4: a = 299 mm (11.8 in.) 48 EAV64301 05/2017 Frame Size A With Load Switch ATV650U07N4E, U15N4E, U22N4E, U30N4E, U40N4E, U55N4E: a = 300 mm (11.8 in.) ATV650U75N4E, D11N4E, D15N4E, D18N4E, D22N4E: a = 330 mm (13 in.) Weights Catalog Number EAV64301 05/2017 Weight in kg (lb) ATV650U07N4•...ATV650U22N4• 10.5 (23.1) ATV650U30N4•, ATV650U40N4• 10.6 (23.4) ATV650U55N4• 10.7 (23.6) ATV650U75N4•, ATV650D11N4• 13.7 (30.2) ATV650D15N4• 19.6 (43.2) ATV650D18N4•, ATV650D22N4• 20.6 (45.4) 49 Frame Size B Without Load Switch 50 EAV64301 05/2017 Frame Size B With Load Switch Weights EAV64301 05/2017 Catalog Number Weight in kg (lb) ATV650D30N4...ATV650D45N4 50 (110.2) ATV650D30N4E...ATV650D45N4E 52 (114.6) 51 Frame Size C Without Load Switch 52 EAV64301 05/2017 Frame size C With Load Switch Weights EAV64301 05/2017 Catalog Number Weight in kg (lb) ATV650D55N4...ATV650D75N4 87 (191.8) ATV650D55N4E...ATV650D75N4E 89.3 (196.9) ATV650D90N4 87.7 (193.3) ATV650D90N4E 90 (198.4) 53 Floor Standing - Frame Size FS1 and FSA IP 21 Drives - Side and Front View 54 EAV64301 05/2017 IP 54 Drives - Side and Front View Weights EAV64301 05/2017 Catalog Number Weight in kg (lb) ATV630C11N4F...ATV630C16N4F 300 (661.4) ATV650C11N4F...ATV650C16N4F 310 (683.4) 55 Floor Standing - Frame Size FS2 and FSB IP 21 Drives - Side and Front View 56 EAV64301 05/2017 IP 54 Drives - Side and Front View Weights EAV64301 05/2017 Catalog Number Weight in kg (lb) ATV630C20N4F...ATV630C31N4F 400 (882) ATV650C20N4F...ATV650C31N4F 420 (926) 57 Section 2.3 Electrical Data Electrical Data What Is in This Section? This section contains the following topics: Topic 58 Page Drive Ratings In Normal Duty 59 Drive Ratings In Heavy Duty 63 EAV64301 05/2017 Drive Ratings In Normal Duty Normal Duty Normal duty values are given for applications requiring a slight overload (up to 110 %). IP21 / UL Type 1 Products 3-Phase Power Part Supply 200…240 Vac 50/60 Hz Power And Current Ratings Catalog Number and Frame Size (S•) Nominal Power (1) Power Part Supply Max. Input Current At 200 Vac At 240 Vac Drive (output) Apparent Power Max. Inrush Nominal Current (2) Current (1) Max. Transient current (1) (3) kW HP A A kVA A A A ATV630U07M3 S1 0.75 1 3 2.6 1.1 4.3 4.6 5.1 ATV630U15M3 S1 1.5 2 5.9 5 2.1 4.3 8 8.8 ATV630U22M3 S1 2.2 3 8.4 7.2 3.0 4.3 11.2 12.3 ATV630U30M3 S1 3 - 11.5 9.9 4.1 17.5 13.7 15.1 ATV630U40M3 S1 4 5 15.1 12.9 5.4 17.6 18.7 20.6 ATV630U55M3 S2 5.5 7 1/2 20.2 17.1 7.1 30.9 25.4 27.9 ATV630U75M3 S3 7.5 10 27.1 22.6 9.4 39.3 32.7 36.0 ATV630D11M3 S3 11 15 39.3 32.9 13.7 39.3 46.8 51.5 ATV630D15M3 S4 15 20 52.6 45.5 18.9 64.6 63.4 69.7 ATV630D18M3 S4 18.5 25 66.7 54.5 22.7 71.3 78.4 86.2 ATV630D22M3 S4 22 30 76 64.3 26.7 70.9 92.6 101.9 ATV630D30M3 S5 30 40 104.7 88.6 36.8 133.3 123 135.3 ATV630D37M3 S5 37 50 128 107.8 44.8 133.3 149 163.9 ATV630D45M3 S5 45 60 155.1 130.4 54.2 175 176 193.6 ATV630D55M3 S6 55 75 189 161 61.1 168.2 211 232.1 ATV630D75M3 S6 75 100 256 215 83.7 168.2 282 310.2 (1) The switching frequency is adjustable: From 2...12 kHz for drive frame sizes 1 to 4, rated value: 4 kHz From 1...8 kHz for drive frame sizes 5 and 6, rated value: 2.5 kHz For operation at switching frequencies higher than the rated value. Derating must be applied to the drive (output) current (see page 76). In this case, switching frequency can be reduced if an excessive temperature rise occurs. (2) Peak current when power is switched On, for the maximum supply mains voltage. (3) The drive is designed to run up to 60 s at 110% of nominal current. EAV64301 05/2017 59 IP21 / UL Type 1 Products 3-Phase Power Part Supply 380…480 Vac 50/60 Hz Power And Current Ratings Catalog Number and Frame Size (S•) Nominal Power (1) Power Part Supply Drive (output) Max. Input Current Apparent Power At At 380 Vac 480 Vac Max. Inrush Current (2) Nominal Current (1) Max. Transient current (1) (3) kW HP A A kVA A A A ATV630U07N4 S1 0.75 1 1.5 1.3 1.1 8 2.2 2.4 ATV630U15N4 S1 1.5 2 3 2.6 2.2 8.3 4 4.4 ATV630U22N4 S1 2.2 3 4.3 3.8 3.2 8.4 5.6 6.2 ATV630U30N4 S1 3 - 5.8 5.1 4.2 31.5 7.2 7.9 ATV630U40N4 S1 4 5 7.6 6.7 5.6 32.2 9.3 10.2 ATV630U55N4 S1 5.5 7 1/2 10.4 9.1 7.6 33.2 12.7 14 ATV630U75N4 S2 7.5 10 13.8 11.9 9.9 39.9 16.5 18.2 ATV630D11N4 S2 11 15 19.8 17 14.1 40.4 23.5 25.9 ATV630D15N4 S3 15 20 27 23.3 19.4 74.5 31.7 34.9 ATV630D18N4 S3 18.5 25 33.4 28.9 24 75.5 39.2 43.1 ATV630D22N4 S3 22 30 39.6 34.4 28.6 76 46.3 50.9 ATV630D30N4 S4 30 40 53.3 45.9 38.2 83 61.5 67.7 ATV630D37N4 S4 37 50 66.2 57.3 47.6 92 74.5 82 ATV630D45N4 S4 45 60 79.8 69.1 57.4 110 88 96.8 ATV630D55N4 S5 55 75 97.2 84.2 70 176 106 116.6 ATV630D75N4 S5 75 100 131.3 112.7 93.7 187 145 159.5 ATV630D90N4 S5 90 125 156.2 135.8 112.9 236 173 190.3 ATV630C11N4 S6 110 150 201 165 121.8 325 211 232 ATV630C13N4 S6 132 200 237 213 161.4 325 250 275 ATV630C16N4 S6 160 250 284 262 201.3 325 302 332 ATV630C22N4 S7a 220 350 397 324 247 426 427 470 ATV630C25N4 S7b 250 400 451 366 279 450 481 529 ATV630C31N4 S7b 315 500 569 461 351 615 616 678 (1) The switching frequency is adjustable: From 2...12 kHz for drive frame sizes 1 to 4, rated value: 4 kHz From 1...8 kHz for drive frame sizes 5 and 6, rated value: 2.5 kHz For operation at switching frequencies higher than the rated value. Derating must be applied to the drive (output) current (see page 76). In this case, switching frequency can be reduced if an excessive temperature rise occurs. (2) Peak current when power is switched On, for the maximum supply mains voltage. (3) The drive is designed to run up to 60 s at 110% of nominal current. 60 EAV64301 05/2017 IP21 Products 3-Phase Power Part Supply 380…440 Vac 50/60 Hz - Floor standing Power And Current Ratings Catalog Number Nominal Power (1) Power Part Supply Drive (output) Max. Input Current Apparent Power At 380 At 400 Vac Vac Max. Inrush Current (2) Nominal Current (1) Max. Transient current (1) (3) kW A A kVA A A A ATV630C11N4F 110 207 195 135 187 211 232 ATV630C13N4F 132 250 232 161 187 250 275 ATV630C16N4F 160 291 277 192 187 302 332 ATV630C20N4F 200 369 349 242 345 370 407 ATV630C25N4F 250 453 432 299 345 477 524 ATV630C31N4F 315 566 538 373 345 590 649 (1) The switching frequency is adjustable from 2...8 kHz with a rated value of 2.5 kHz For operation at switching frequencies higher than the rated value. Derating must be applied to the drive (output) current (see page 76). In this case, switching frequency can be reduced if an excessive temperature rise occurs. (2) Peak current when power is switched On, for the maximum supply mains voltage. (3) The drive is designed to run up to 60 s at 110% of nominal current. IP55 Products 3-Phase Power Part Supply 380…480 Vac 50/60 Hz Power And Current Ratings Catalog Number and Frame Size (S•) Nominal Power (1) kW HP Power Part Supply Max. Input Current At 380 Vac At 480 Vac A A Drive (output) Apparent Power Max. Inrush Current (2) Nominal Current (1) Max. Transient current (1) (3) kVA A A A ATV650U07N4 SA 0.75 1 1.5 1.3 1.1 8 2.2 2.4 ATV650U15N4 SA 1.5 2 3 2.6 2.2 8.3 4 4.4 ATV650U22N4 SA 2.2 3 4.3 3.8 3.2 8.4 5.6 6.2 ATV650U30N4 SA 3 - 5.8 5.1 4.2 31.5 7.2 7.9 ATV650U40N4 SA 4 5 7.6 6.7 5.6 32.2 9.3 10.2 ATV650U55N4 SA 5.5 7 10.4 9.1 7.6 33.2 12.7 14 ATV650U75N4 SA 7.5 10 13.8 11.9 9.9 39.9 16.5 18.2 ATV650D11N4 SA 11 15 19.8 17 14.1 40.4 23.5 25.9 ATV650D15N4 SA 15 20 27 23.3 19.4 74.5 31.7 34.9 ATV650D18N4 SA 18.5 25 33.4 28.9 24 75.5 39.2 43.1 ATV650D22N4 SA 22 30 39.6 34.4 28.6 76 46.3 50.9 ATV650D30N4 SB 30 40 53.3 45.9 38.2 83 61.5 67.7 ATV650D37N4 SB 37 50 66.2 57.3 47.6 92 74.5 82 ATV650D45N4 SB 45 60 79.8 69.1 57.4 110 88 96.8 ATV650D55N4 SC 55 75 97.2 84.2 70 176 106 116.6 ATV650D75N4 SC 75 100 131.3 112.7 93.7 187 145 159.5 ATV650D90N4 SC 90 125 156.2 135.8 112.9 236 173 190.3 1/2 (1) The switching frequency is adjustable: From 2...12 kHz for drive frame sizes A and B, rated value: 4 kHz From 1...8 kHz for drive frame size C, rated value: 2.5 kHz For operation at switching frequencies higher than the rated value. Derating must be applied to the drive (output) current (see page 76). In this case, switching frequency can be reduced if an excessive temperature rise occurs. (2) Peak current when power is switched On, for the maximum supply mains voltage. (3) The drive is designed to run up to 60 s at 110% of nominal current. EAV64301 05/2017 61 IP54 Products 3-Phase Power Part Supply 380…440 Vac 50/60 Hz - Floor standing Power And Current Ratings Catalog Number Nominal Power (1) Power Part Supply Drive (output) Max. Input Current Apparent Power At 380 At 400 Vac Vac Max. Inrush Current (2) Nominal Current (1) Max. Transient current (1) (3) kW A A kVA A A A ATV650C11N4F 110 207 195 135 187 211 232 ATV650C13N4F 132 250 232 161 187 250 275 ATV650C16N4F 160 291 277 192 187 302 332 ATV650C20N4F 200 369 349 242 345 370 407 ATV650C25N4F 250 453 432 299 345 477 524 ATV650C31N4F 315 566 538 373 345 590 649 (1) The switching frequency is adjustable from 2...8 kHz with a rated value of 2.5 kHz For operation at switching frequencies higher than the rated value. Derating must be applied to the drive (output) current (see page 76). In this case, switching frequency can be reduced if an excessive temperature rise occurs. (2) Peak current when power is switched On, for the maximum supply mains voltage. (3) The drive is designed to run up to 60 s at 110% of nominal current. Floor Standing Drives - Fuse and Circuit-breaker Ratings Catalog Number 62 Nominal Power Upstream Cables gG Class Pre-fuse Internal Circuits Circuit-breaker Itherm aR fuse kW A A A ATV6•0C11N4F 110 250 230 250 ATV6•0C13N4F 132 300 280 315 ATV6•0C16N4F 160 315 315 350 ATV6•0C20N4F 200 400 400 2 x 250 ATV6•0C25N4F 250 500 500 2 x 315 ATV6•0C31N4F 315 630 630 2 x 400 EAV64301 05/2017 Drive Ratings In Heavy Duty Heavy Duty Heavy-duty values are given for applications requiring a significant overload (up to 150 %). IP21 / UL Type 1 Products 3-Phase Power Part Supply 200…240 Vac 50/60 Hz Power And Current Ratings Catalog Number and Frame Size (S•) Nominal Power Power Part Supply (1) Max. Input Current At 200 Vac ATV630U07M3 S1 At 240 Vac Drive (output) Apparent Power Max. Inrush Nominal Current (2) Current (1) Max. Transient current (1) (3) kW HP A A kVA A A A 0.4 1/2 1.7 1.5 0.6 4.3 3.3 5 ATV630U15M3 S1 0.8 1 3.3 3 1.2 4.3 4.6 6.9 ATV630U22M3 S1 1.5 2 6 5.3 2.2 4.3 8 12 ATV630U30M3 S1 2.2 3 8.7 7.6 3.2 17.5 11.2 16.8 ATV630U40M3 S1 3 – 11.7 10.2 4.2 17.6 13.7 20.6 ATV630U55M3 S2 4 5 15.1 13 5.4 30.9 18.7 28.1 ATV630U75M3 S3 5.5 7 20.1 16.9 7 39.3 25.4 38.1 ATV630D11M3 S3 7.5 10 27.2 23.1 9.6 39.3 32.7 49.1 ATV630D15M3 S4 11 15 40.1 34.3 14.3 64.6 46.8 70.2 ATV630D18M3 S4 15 20 53.1 44.9 18.7 71.3 63.4 95.1 ATV630D22M3 S4 18.5 25 64.8 54.5 22.7 70.9 78.4 117.6 ATV630D30M3 S5 22 30 78.3 67.1 27.9 133.3 92.6 138.9 ATV630D37M3 S5 30 40 104.7 88.6 36.8 133.3 123 184.5 ATV630D45M3 S5 37 50 128.5 108.5 45.1 175 149 223.5 ATV630D55M3 S6 45 60 156 134 50 168.2 176 264 ATV630D75M3 S6 55 75 189 161 61.1 168.2 211 316.5 1/2 (1) The switching frequency is adjustable: From 2...12 kHz for drive frame sizes 1 to 4, rated value: 4 kHz From 1...8 kHz for drive frame sizes 5 and 6, rated value: 2.5 kHz For operation at switching frequencies higher than the rated value. Derating must be applied to the drive (output) current (see page 76). In this case, switching frequency can be reduced if an excessive temperature rise occurs. (2) Peak current when power is switched On, for the maximum supply mains voltage. (3) The drive is designed to run up to 60 s at 150% of nominal current. EAV64301 05/2017 63 IP21 / UL Type 1 Products 3-Phase Power Part Supply 380…480 Vac 50/60 Hz Power And Current Ratings Catalog Number and Frame Size (S•) Nominal Power Power Part Supply (1) Max. Input Current At 380 Vac At 480 Vac Drive (output) Apparent Power Max. Inrush Current (2) Nominal Current (1) Max. Transient current (1) (3) kW HP A A kVA A A A ATV630U07N4 S1 0.37 1/2 0.9 0.8 0.7 8 1.5 2.3 ATV630U15N4 S1 0.75 1 1.7 1.5 1.2 8.3 2.2 3.3 ATV630U22N4 S1 1.5 2 3.1 2.9 2.4 8.4 4 6 ATV630U30N4 S1 2.2 3 4.5 4.0 3.3 31.5 5.6 8.4 ATV630U40N4 S1 3 - 6.0 5.4 4.5 32.2 7.2 10.8 ATV630U55N4 S1 4 5 8 7.2 6.0 33.2 9.3 14 ATV630U75N4 S2 5.5 7 10.5 9.2 7.6 39.9 12.7 19.1 ATV630D11N4 S2 7.5 10 14.1 12.5 10.4 40.4 16.5 24.8 ATV630D15N4 S3 11 15 20.6 18.1 15 74.5 23.5 35.3 ATV630D18N4 S3 15 20 27.7 24.4 20.3 75.5 31.7 47.6 ATV630D22N4 S3 18.5 25 34.1 29.9 24.9 76 39.2 58.8 ATV630D30N4 S4 22 30 40.5 35.8 29.8 83 46.3 69.5 ATV630D37N4 S4 30 40 54.8 48.3 40.2 92 61.5 92.3 ATV630D45N4 S4 37 50 67.1 59 49.1 110 74.5 111.8 ATV630D55N4 S5 45 60 81.4 71.8 59.7 176 88 132 ATV630D75N4 S5 55 75 98.9 86.9 72.2 187 106 159 ATV630D90N4 S5 75 100 134.3 118.1 98.2 236 145 217.5 ATV630C11N4 S6 90 125 170 143 102.6 325 173 259.5 ATV630C13N4 S6 110 150 201 165 121.8 325 211 317 ATV630C16N4 S6 132 200 237 213 161.4 325 250 375 ATV630C22N4 S7a 160 250 296 246 187 426 302 453 ATV630C25N4 S7b 200 300 365 301 229 450 387 581 ATV630C31N4 S7b 250 400 457 375 286 615 481 722 1/2 (1) The switching frequency is adjustable: From 2...12 kHz for drive frame sizes 1 to 4, rated value: 4 kHz From 1...8 kHz for drive frame sizes 5 and 6, rated value: 2.5 kHz For operation at switching frequencies higher than the rated value. Derating must be applied to the drive (output) current (see page 76). In this case, switching frequency can be reduced if an excessive temperature rise occurs. (2) Peak current when power is switched On, for the maximum supply mains voltage. (3) The drive is designed to run up to 60 s at 150% of nominal current. 64 EAV64301 05/2017 IP21 Products 3-Phase Power Part Supply 380…440 Vac 50/60 Hz - Floor standing Power And Current Ratings Catalog Number Nominal Power (1) Power Part Supply Max. Input Current At 380 Vac At 400 Vac Drive (output) Apparent Power Max. Inrush Current (2) Nominal Current (1) Max. Transient current (1) (3) kW A A kVA A A A ATV630C11N4F 90 174 151 115 187 173 260 ATV630C13N4F 110 207 179 136 187 211 317 ATV630C16N4F 132 244 210 160 187 250 375 ATV630C20N4F 160 302 262 200 345 302 453 ATV630C25N4F 200 369 319 243 345 370 555 ATV630C31N4F 250 453 391 298 345 477 716 (1) The switching frequency is adjustable from 2...8 kHz with a rated value of 2.5 kHz For operation at switching frequencies higher than the rated value. Derating must be applied to the drive (output) current (see page 76). In this case, switching frequency can be reduced if an excessive temperature rise occurs. (2) Peak current when power is switched On, for the maximum supply mains voltage. (3) The drive is designed to run up to 60 s at 110% of nominal current. IP55 Products 3-Phase Power Part Supply 380…480 Vac 50/60 Hz Power And Current Ratings Catalog Number and Frame Size (S•) Nominal Power (1) Power Part Supply Max. Input Current At 380 Vac At 480 Vac Drive (output) Apparent Power Max. Inrush Current (2) Nominal current (1) Max. transient current (1) (3) kW HP A A kVA A A A ATV650U07N4 SA 0.37 1/2 0.9 0.8 0.7 8.0 1.5 2.3 ATV650U15N4 SA 0.75 1 1.7 1.5 1.2 8.3 2.2 3.3 ATV650U22N4 SA 1.5 2 3.1 2.9 2.4 8.4 4 6 ATV650U30N4 SA 2.2 3 4.5 4.0 3.3 31.5 5.6 8.4 ATV650U40N4 SA 3 - 6 5.4 4.5 32.2 7.2 10.8 ATV650U55N4 SA 4 5 8 7.2 6.0 33.2 9.3 14 ATV650U75N4 SA 5.5 7 10.5 9.2 7.6 39.9 12.7 19.1 ATV650D11N4 SA 7.5 10 14.1 12.5 10.4 40.4 16.5 24.8 ATV650D15N4 SA 11 15 20.6 18.1 15 74.5 23.5 35.3 ATV650D18N4 SA 15 20 27.7 24.4 20.3 75.5 31.7 47.6 ATV650D22N4 SA 18.5 25 34.1 29.9 24.9 76 39.2 58.8 ATV650D30N4 SB 22 30 40.5 35.8 29.8 83 46.3 69.5 ATV650D37N4 SB 30 40 54.8 48.3 40.2 92 61.5 92.3 ATV650D45N4 SB 37 50 67.1 59 49.1 109.7 74.5 111.8 ATV650D55N4 SC 45 60 81.4 71.8 59.7 176 88 132 ATV650D75N4 SC 55 75 98.9 86.9 72.2 187 106 159 ATV650D90N4 SC 75 100 134.3 118.1 98.2 236 145 217.5 1/2 (1) The switching frequency is adjustable: From 2...12 kHz for drive frame sizes A and B, rated value: 4 kHz From 1...8 kHz for drive frame size C, rated value: 2.5 kHz For operation at switching frequencies higher than the rated value. Derating must be applied to the drive (output) current (see page 76). In this case, switching frequency can be reduced if an excessive temperature rise occurs. (2) Peak current when power is switched On, for the maximum supply mains voltage. (3) The drive is designed to run up to 60 s at 150% of nominal current. EAV64301 05/2017 65 IP54 Products 3-Phase Power Part Supply 380…440 Vac 50/60 Hz - Floor standing Power And Current Ratings Catalog Number Nominal Power (1) kW Power Part Supply A A kVA A A A ATV650C11N4F 90 174 151 115 187 173 260 ATV650C13N4F 110 207 179 136 187 211 317 ATV650C16N4F 132 244 210 160 187 250 375 ATV650C20N4F 160 302 262 200 345 302 453 ATV650C25N4F 200 369 319 243 345 370 555 ATV650C31N4F 250 453 391 298 345 477 716 Max. Input Current At 380 Vac At 400 Vac Drive (output) Apparent Power Max. Inrush Nominal Current (2) Current (1) Max. Transient current (1) (3) (1) The switching frequency is adjustable from 2...8 kHz with a rated value of 2.5 kHz For operation at switching frequencies higher than the rated value. Derating must be applied to the drive (output) current (see page 76). In this case, switching frequency can be reduced if an excessive temperature rise occurs. (2) Peak current when power is switched On, for the maximum supply mains voltage. (3) The drive is designed to run up to 60 s at 110% of nominal current. Floor Standing Drives - Fuse and Circuit-breaker Ratings Catalog Number 66 Nominal Power Upstream Cables gG Class Pre-fuse Circuit-breaker Itherm aR fuse Internal Circuits kW A A A ATV6•0C11N4F 110 250 200 250 ATV6•0C13N4F 132 300 240 315 ATV6•0C16N4F 160 300 280 350 ATV6•0C20N4F 200 355 330 2 x 250 ATV6•0C25N4F 250 400 400 2 x 315 ATV6•0C31N4F 315 500 500 2 x 400 EAV64301 05/2017 Altivar Process EAV64301 05/2017 Chapter 3 Drive Mounting Drive Mounting What Is in This Chapter? This chapter contains the following topics: Topic EAV64301 05/2017 Page Mounting Conditions 68 Derating Curves 76 Mounting Procedures 84 67 Mounting Conditions Before You Begin Conductive foreign objects, dust or liquids or damaged parts may cause parasitic voltage. DANGER ELECTRIC SHOCK CAUSED BY FOREIGN OBJECTS OR DAMAGE Do not use damaged products. Keep foreign objects such as chips, screws or wire clippings from getting into the product. Verify correct seat of seals and cable entries in order to avoid deposits and humidity. Failure to follow these instructions will result in death or serious injury. The temperature of the products described in this manual may exceed 80 °C (176 °F) during operation. WARNING HOT SURFACES Ensure that any contact with hot surfaces is avoided. Do not allow flammable or heat-sensitive parts in the immediate vicinity of hot surfaces. Verify that the product has sufficiently cooled down before handling it. Verify that the heat dissipation is sufficient by performing a test run under maximum load conditions. Failure to follow these instructions can result in death, serious injury, or equipment damage. Power Drive Systems (PDS) can generate strong local electrical and magnetic fields. This can cause interference in electromagnetically sensitive devices. WARNING ELECTROMAGNETIC FIELDS Keep persons with electronic medical implants, such as pacemakers, away from the equipment. Do not place electromagnetically sensitive devices in the vicinity of the equipment. Failure to follow these instructions can result in death, serious injury, or equipment damage. Attaching A Label With Safety Instructions A label kit is provided with the drive. Step 68 Action 1 Observe the safety regulations in the target country 2 Select the label suitable for the target country 3 Attach the label to the front of the device so that it is clearly visible. Below is the English version. The label can vary depending on the frame size of the product. EAV64301 05/2017 Mounting Types This table shows the possible mounting types and the resulting IP degree of protection. Mounting Type Description – Enclosed with flush-mounting kit Figure This mounting is used to reduce the power dissipated in the enclosure by locating the power section outside the enclosure. This mounting type requires the dedicated mounting kit available on www.schneiderelectric.com NOTE: Use ProClima software available on www.schneider-electric.com to support you to integrate Altivar Process in an enclosure. A Individual IP21 Frame sizes 1, 2 and 3: a 100 mm (3.9 in.) Frame sizes 4, 5 and 6: a 110 mm (4.33 in.) Frame size 7: no restriction of clearance EAV64301 05/2017 69 Mounting Type Description B Side by side IP20 Figure Frame sizes 1, 2, 3 and 7: possible Frame sizes 4 and 5: possible, 2 drives only Frame size 6: only at ambient temperature lower than 40 °C (104 °F) C Individual IP20 Frame sizes 1, 2, 3 and 7: no restriction of clearance Frame sizes 4, 5 and 6: a 110 mm (4.33 in.) 70 EAV64301 05/2017 Clearances and Mounting Position - Wall Mounting Minimum clearance regarding the drive frame size Frame Size X1 X2 X3 1...5 100 mm (3.94 in.) 100 mm (3.94 in.) 10 mm (0.39 in.) SA...SC 100 mm (3.94 in.) 100 mm (3.94 in.) 10 mm (0.39 in.) 6 250 mm (10 in.) 250 mm (10 in.) 100 mm (3.94 in.) 7 200 mm (7.87 in.) 150 mm (5.90 in.) 10 mm (0.39 in.) X1: free space in top of the drive X2: free space in bottom of the drive X3: free space in front of the drive EAV64301 05/2017 71 Clearances and Mounting Position - Floor Standing IP21 Drives IP54 Drives Frame Size 7 Drive - IP23 Mounting in Enclosure Install the drive as described below: Step Action Drawing and Comments 1 Install the drive on an enclosure baseplate 2 Install the DC choke in accordance with the mounting instructions (see page 87). 3 Install the UL Type 1, IP21 kit for attaching the power cables, in accordance with the mounting instructions supplied with the kit 4 Extend the IP54 duct between the upper outlet of the DC choke and the top of the enclosure . Fixing points are provided for this purpose on the top of the DC choke. 5 Add a plate approximately 150 mm (6 in.) from the top of the enclosure over the air outlet opening to prevent foreign bodies falling into the drive cooling duct. The air inlet can be via a grille on the bottom front panel of the enclosure door, in accordance with the required flow rates given in the above table. NOTE: If the air in the power circuit is totally evacuated to the outside, very few power is dissipated inside the enclosure. Connect all the additional metal parts to ground using the strips. The design of the UL Type 1, IP21 kit (to be ordered as an option) is based on the same principle as the DC choke, and has an IP54 duct to help guide the incoming air. 72 EAV64301 05/2017 Frame Size 7 Drive - IP54 Mounting in Enclosure Install the drive as described in the IP23 mounting section with the following additional points to obtain an IP54 enclosure: Step Action Drawing and Comments 1 Do not make an air outlet hole for the control section. Do not make an air inlet hole in the enclosure door. In the power section, the air will enter through the bottom of the enclosure via a plinth added for this purpose. 2 Install the IP21 UL Type 1 kit , if required in accordance with the mounting instructions supplied with the kit 3 Add an enclosure baseplate power cables. 4 Add an air evacuation duct between the baseplate and the duct of the UL type 1 conformity kit. The conformity kit enables an extension duct to be mounted. Drill a hole in the base of the enclosure to allow air to enter. Place seals around the duct that has been added to maintain IP54 protection. 5 Add a 200 mm plinth enter. 6 Use the dissipated power table below to calculate the enclosure dimensions. designed to provide IP54 protection around the at the bottom of the enclosure with grilles to allow air to NOTE: Connect all the additional metal parts to ground using the strips. Power dissipated by the control section inside the enclosure These levels of power dissipation are given for operation at nominal load and for the factory-set switching frequency. Catalog Number Dissipated Power in W (1) ATV630C22N4 451 ATV630C25N4 606 ATV630C31N4 769 (1) Add 7W to this value for each option card added General Mounting Instructions EAV64301 05/2017 Mount the device in a vertical position. This is required for cooling the device. Attach it on the mounting surface in compliance with standards, using 4 screws with captive washer according to the table given in Mounting Procedures (see page 84). The use of washers is required with all mounting screws. Tighten the fixation screws. Do not mount the device close to heat sources. Avoid environmental effects like high temperatures and high humidity as well as dust, dirt and conductive gases. Adhere to the minimum installation distances for required cooling. Do not mount the device on flammable materials. Install the Altivar Process floor standing drive on a solid, vibration-free ground. 73 Power Dissipated For Enclosed Drives and Required Air Flow - Wall Mounting Catalog Number Frame Size Power Dissipated (1) Forced Cooled Area Natural Cooled Area Total Minimum air flow rate required per hour (W) (W) (W) (m3) (yd3) ATV630U07M3 1 28 27 55 38 50 ATV630U15M3 1 53 29 82 38 50 ATV630U22M3 1 74 32 105 38 50 ATV630U30M3 1 104 34 137 38 50 ATV630U40M3 1 141 38 179 38 50 ATV630U07N4 1 21 26 47 38 50 ATV630U15N4 1 41 28 69 38 50 ATV630U22N4 1 60 30 90 38 50 ATV630U30N4 1 78 31 109 38 50 ATV630U40N4 1 97 33 130 38 50 ATV630U55N4 1 145 36 182 38 50 ATV630U55M3 2 179 47 226 103 135 ATV630U75N4 2 172 44 216 103 135 ATV630D11N4 2 255 51 306 103 135 ATV630U75M3 3 310 51 361 103 135 ATV630D11M3 3 452 62 514 215 281 ATV630D15N4 3 366 59 425 215 281 ATV630D18N4 3 460 67 527 215 281 ATV630D22N4 3 505 68 573 215 281 ATV630D15M3 4 486 87 573 240 314 ATV630D18M3 4 595 97 691 240 314 ATV630D22M3 4 707 107 813 240 314 ATV630D30N4 4 640 93 733 240 314 ATV630D37N4 4 796 106 902 240 314 ATV630D45N4 4 943 121 1064 240 314 ATV630D30M3 5 862 129 992 295 386 ATV630D37M3 5 1141 156 1297 295 386 ATV630D45M3 5 1367 175 1542 295 386 ATV630D55N4 5 917 131 1048 295 386 ATV630D75N4 5 1369 174 1543 295 386 ATV630D90N4 5 1585 196 1781 295 386 ATV630D55M3 6 2091 278 2369 600 785 ATV630D75M3 6 2980 359 3339 600 785 ATV630C11N4 6 2511 309 2820 600 785 ATV630C13N4 6 2999 358 3357 600 785 ATV630C16N4 6 3507 405 3912 600 785 ATV630C22N4 7 5030 451 5481 860 1125 ATV630C25N4 7 5773 606 6379 1260 1648 ATV630C31N4 7 7099 769 7868 1260 1648 (1) First value is the power dissipated at nominal current in the forced cooled area of the drive. The second value is the power dissipated at nominal current in the natural cooled area, value used in case of installation using the flush-mounting kit, separate hot and control part in a cabinet. If the drive is installed in a standard cabinet, the sum of both values is to be taken into account. 74 EAV64301 05/2017 Power Dissipated For Enclosed Drives and Required Air Flow - Floor Standing Catalog Number ATV630 and ATV650 Power Dissipated in Normal Duty Power Dissipated in Heavy Duty Minimum air flow rate required per hour Control Part only Total Power Control Part only Total Power Control Part Power Part (W) (W) (W) (W) (m3) (yd3) (m3) (yd3) C11N4F 380 2530 300 2010 140 184 580 759 C13N4F 450 3150 360 2520 140 184 580 759 C16N4F 560 4030 420 3120 140 184 580 759 C20N4F 580 4380 430 3380 140 184 1160 1518 C25N4F 730 5750 520 4340 140 184 1160 1518 C31N4F 990 7810 680 5700 140 184 1160 1518 Air flow Cooling Diagrams - Floor Standing These diagrams show the cooling air flow. EAV64301 05/2017 IP21 Drive IP54 Drive 1 2 3 1 2 3 4 Air inlet grid for power and control parts Air outlet with fan, for control parts Air outlet through metal grid for power part Air inlet grid for power part Air inlet grid for control part Air outlet with fan, for control parts Air outlet through metal grid for power part 75 Derating Curves Description Derating curves for the nominal drive current (In) as a function of temperature and switching frequency. Refer to the Mounting Conditions chapter (see page 69) for the mounting types description. Frame Size 1 - 200...240 V 40 °C (104 °F) - Mounting type A, B and C 50 °C (122 °F) - Mounting type A, B and C 60 °C (140 °F) - Mounting type B and C Frame Size 1 - 380...480 V 40 °C (104 °F) - Mounting type A, B and C 50 °C (122 °F) - Mounting type A, B and C 60 °C (140 °F) - Mounting type B and C Frame Size 2 - 200...240 V 40 °C (104 °F) - Mounting type A, B and C 50 °C (122 °F) - Mounting type A, B and C 60 °C (140 °F) - Mounting type B and C 76 EAV64301 05/2017 Frame Size 2 - 380...480 V 40 °C (104 °F) - Mounting type A, B and C 50 °C (122 °F) - Mounting type A, B and C 60 °C (140 °F) - Mounting type B and C Frame Size 3 - 200...240 V 40 °C (104 °F) - Mounting type A, B and C 50 °C (122 °F) - Mounting type A, B and C 60 °C (140 °F) - Mounting type B and C Frame Size 3 - 380...480 V 40 °C (104 °F) - Mounting type A, B and C 50 °C (122 °F) - Mounting type A, B and C 60 °C (140 °F) - Mounting type B and C EAV64301 05/2017 77 Frame Size 4 - 200...240 V 40 °C (104 °F) - Mounting type A, B and C 50 °C (122 °F) - Mounting type A, B and C 60 °C (140 °F) - Mounting type B and C Frame Size 4 - 380...480 V 40 °C (104 °F) - Mounting type A, B and C 50 °C (122 °F) - Mounting type A, B and C 60 °C (140 °F) - Mounting type B and C Frame Size 5 - 200...240 V 40 °C (104 °F) - Mounting type A, B and C 50 °C (122 °F) - Mounting type A, B and C 60 °C (140 °F) - Mounting type B and C 78 EAV64301 05/2017 Frame Size 5 - 380...480 V - 40 °C (104 °F) - Mounting type A, B and C 50 °C (122 °F) - Mounting type A, B and C 60 °C (140 °F) - Mounting type B and C Frame Size 6 - 200...240 V and 380...480 V 40 °C (104 °F) - Mounting type A, B and C 50 °C (122 °F) - Mounting type A and C 60 °C (140 °F) - Mounting type C EAV64301 05/2017 79 Frame Size 7a - 380...480 V - 220 kW 40 °C (104 °F) 50 °C (113 °F) 60 °C (140 °F) Frame Size 7b - 380...480 V - 250 kW 40 °C (104 °F) 50 °C (113 °F) 60 °C (140 °F) 80 EAV64301 05/2017 Frame Size 7b - 380...480 V - 315 kW 40 °C (104 °F) 50 °C (113 °F) 60 °C (140 °F) Frame Size SA up to ATV650D11N4 40 °C (104 °F) 45 °C (113 °F) 50 °C (122 °F) Frame Size SA, ATV650D15N4 to D22N4 40 °C (104 °F) 45 °C (113 °F) 50 °C (122 °F) EAV64301 05/2017 81 Frame Size SB 40 °C (104 °F) 45 °C (113 °F) 50 °C (122 °F) Frame Size SC 40 °C (104 °F) 45 °C (113 °F) 50 °C (122 °F) Floor Standing Drives - All Frame Sizes - 380...440 V - Normal Duty 30 °C (86 °F) 40 °C (104 °F) 45 °C (122 °F) 50 °C (140 °F)C 82 EAV64301 05/2017 Floor Standing Drives - All Frame Sizes - 380...440 V - Heavy Duty 30 °C (86 °F) 40 °C (104 °F) 45 °C (122 °F) 50 °C (140 °F)C EAV64301 05/2017 83 Mounting Procedures Mounting Screws Frame Size Screw diameter Hole diameter 1 5 mm (0.2 in) 6 mm (0.24 in) 2 5 mm (0.2 in) 6 mm (0.24 in) 3 5 mm (0.2 in) 6 mm (0.24 in) 4 6 mm (0.24 in) 7 mm (0.28 in) 5 8 mm (0.31 in) 9 mm (0.35 in) 6 10 mm (0.4 in) 11.5 mm (0.45 in) 7 10 mm (0.4 in) 11.5 mm (0.45 in) A 5 mm (0.2 in) 6 mm (0.24 in) B 8 mm (0.31 in) 9 mm (0.35 in) C 10 mm (0.4 in) 11.6 mm (0.45 in) Floor Standing 12 mm (0.47 in) Mounting Procedure For Frame Sizes 1 to 3 Perform the following instructions Step 1 84 Action Unscrew the 4 screws attaching the front cover 2 Slide down the front cover 3 Pull the front cover and remove it EAV64301 05/2017 Perform the following instructions Step Action 1 Pull the top cover from back to front 2 Remove the top cover 3 Attach the drive on the mounting surface using the screws with captive washer, according to the table above (see page 84). 4 Refit the top cover to help prevent metal parts to fall into the drive during wiring operation or if IP21 degree of protection is requested. Mounting Procedure For Frame Sizes 4 and 5 Perform the following instructions Step EAV64301 05/2017 Action 1 Unscrew the 6 screws (frame size 4) or the 8 screws (frame size 5) attaching the front and bottom covers 2 Remove the covers 85 Perform the following instructions Step Action 1 For Size 5 products, unscrew the 2 screws underneath the top cover 2 Slide the top cover from back to front 3 Remove the top cover 4 Screw the drive on the mounting surface using 4 screws with captive washer, according to the table above (see page 84). 5 Refit the top cover on the drive. Mounting Procedure For Frame Sizes 6 and 7 Mounting the drive does not require preliminary dismantling operation. Simply mount the drive to its support using the 4 screws with captive washer, according to the table above (see page 84). 86 EAV64301 05/2017 Installing the DC choke on Frame Sizes 7 Drives This should be performed after mounting the drive and before wiring it. During installation, ensure that no liquid, dust or conductive objects fall into the drive. Perform the following instructions to install the DC chokes: Step Action 1 Mount the DC choke chassis on the wall, on top of the drive, using the 4 screws with captive washer, according to the table above. Ensure that the chassis is tightly secured to the drive to maintain the IP54 seal of the ventilation duct. 2 Remove the front covers 3 Install the DC choke (48.7 lb.in) 4 Connect the choke between the PO and PA/+ terminals on the drive using M12 screws. Tighten the screws to 45 N·m (398 lb.in) Example of cabling for frame size 7a (on the left) and frame size 7b on the chassis using the 4 x M6 nuts provided. Tighten the nuts to 5.5 N·m Connect the grounding strips between the DC choke chassis the nuts to 13.5 N·m (119.5 lb.in). EAV64301 05/2017 and the drive using M8 nuts. Tighten 87 Step 5 Action Mount the cover on the chassis and secure it with the nuts provided. Mount panels and using the screws provided. Tighten the M6 nuts to 5.5 N·m (48.7 lb.in). 6 Refit all the drive covers. Tighten the M5 nuts to 3.5 N·m (30.9 lb.in). NOTE: Once the choke has been installed, the degree of protection of the top of the drive is IP31. The number of DC chokes supplied with the drive varies according to the drive rating. For ATV630•••••MN products, no DC choke chassis is provided. Please order separately your Line choke. Mounting Procedure For Frame Sizes A, B and C Mounting the drive does not require preliminary dismantling operation. Simply mount the drive to its support using the 4 screws with captive washer, according to the table above (see page 84). Floor Standing Drives Installation and mounting procedures of the floor standing drives are described in the dedicated instruction sheet NVE57369 delivered with these drives and available on schneider-electric.com. 88 EAV64301 05/2017 Altivar Process EAV64301 05/2017 Chapter 4 Drive wiring Drive wiring What Is in This Chapter? This chapter contains the following topics: Topic 90 Specific Wiring Instructions For Wall Mounting Drives 94 Specific Wiring Instructions For Floor Standing Drives 95 Dimensioning Of Power Part Cables For Floor Standing Drives 96 Cable Length Instructions 97 Wiring Diagrams EAV64301 05/2017 Page Wiring Instructions 99 Sink / Source Switch Configuration 102 Characteristics of the Power Part Terminals 104 Wiring the Power Part 108 Electromagnetic Compatibility 119 Operation on an IT or Corner Grounded System 121 Disconnecting The Built-in EMC Filter 121 Control Terminals Electrical Data 126 Arrangement and Characteristics of Control Block Terminals and Communication and I/O Ports 129 Wiring The Control Part 131 89 Wiring Instructions General Instructions The entire installation procedure must be performed without voltage present. DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH Read and understand the instructions in Safety Information chapter before performing any procedure in this chapter. Failure to follow these instructions will result in death or serious injury. Drive systems may perform unexpected movements because of incorrect wiring, incorrect settings, incorrect data or other errors. WARNING UNANTICIPATED EQUIPMENT OPERATION Carefully install the wiring in accordance with the EMC requirements. Do not operate the product with unknown or unsuitable settings or data. Perform a comprehensive commissioning test. Failure to follow these instructions can result in death, serious injury, or equipment damage. WARNING UNINTENDED BEHAVIOR OF INPUTS AND OUTPUTS The functions of the inputs and outputs depend on the selected operating mode and the settings of the corresponding parameters. Only start the system if there are no persons or obstructions in the zone of operation. Verify that a functioning emergency stop push-button is within reach of all persons involved in the operation. Do not operate the drive system with unknown settings or data. Verify that the wiring is appropriate for the settings. Never modify a parameter unless you fully understand the parameter and all effects of the modification. When commissioning, carefully run tests for all operating states, operating conditions and potential error situations. Anticipate movements in unintended directions or oscillation of the motor. Failure to follow these instructions can result in death, serious injury, or equipment damage. DANGER HAZARD OF FIRE OR ELECTRIC SHOCK Wire cross sections and tightening torques must comply with the specifications provided in this document Do not use multi-conductor cables without cable lugs for any connection with a voltage higher than 25 Vac. Failure to follow these instructions will result in death or serious injury. The product has a leakage current greater than 3.5 mA. If the protective ground connection is interrupted, a hazardous touch current may flow if the product is touched. 90 EAV64301 05/2017 DANGER ELECTRIC SHOCK CAUSED BY HIGH LEAKAGE CURRENT Verify compliance with all local and national electrical code requirements as well as all other applicable regulations with respect to grounding of the entire drive system. Failure to follow these instructions will result in death or serious injury. WARNING INSUFFICIENT PROTECTION AGAINST OVERCURRENTS Properly rated overcurrent protective devices must be used. Use the fuses specified in the annex provided with the drive. Do not connect the product to a supply mains whose short-circuit current rating (SCCR) exceeds the permissible value specified in the annex provided with the drive. Failure to follow these instructions can result in death, serious injury, or equipment damage. Cable Characteristics Power terminals of frame sizes 1...5 are designed for solid and stranded wires. If you are using cables longer than 150 m (492 ft) between the drive and the motor, add output filters (for more details refer to the catalog). Use a shielded cable to meet the requirements of Category C2 or C3 according to the standard IEC 618003, except when using a sinus filter. In this case, the use of a non-shielded motor cable is possible. To limit the currents in common mode, use common mode output filters (ferrite) in order to reduce the circulating currents in the motor windings. Standard linear capacity cables can be used with Altivar Process. Use of cables with lower linear capacity could increase cable length performances. The overvoltage limitation function [Motor surge limit.] SUL enables you to increase the cable length while decreasing the torque performances (refer to Programming manual NHA80757). Power and Circuit Protection Where local and national codes require upstream protection with a residual current device, use a type ASi device. Choose a suitable model integrating: High frequency current filtering, A time delay that helps to prevent a triggering of the upstream device caused by the load from stray capacitance on power-on. The time delay is not available for 30 mA device; in this case, choose devices with immunity against nuisance triggering. Due to high leakage current in standard operation, we recommend to choose at least a 300 mA device. If the installation requires a residual current device less than 300 mA, it can be possible to use a device lower than 300 mA by removing the screws according to the instructions given in the Disconnecting The Built-in EMC Filter section (see page 121). If the installation includes several drives, provide one residual current device per drive. EAV64301 05/2017 91 Power Part Cables Stripping lengths ATV630, ATV650 Catalog Number and Frame Size (S•) Cable Stripping Length Input Output mm (in.) mm (in.) ATV630U07M3...U55M3 S1 11 ± 1 (0.43 ± 0.04) 11 ± 1 (0.43 ± 0.04) ATV630U07N4...U55N4 S1 11 ± 1 (0.43 ± 0.04) 11 ± 1 (0.43 ± 0.04) ATV630U55M3 S2 11 ± 1 (0.43 ± 0.04) 11 ± 1 (0.43 ± 0.04) ATV630U75N4...D11N4 S2 11 ± 1 (0.43 ± 0.04) 11 ± 1 (0.43 ± 0.04) ATV630U75M3...D11M3 S3 20 ± 2 (0.79 ± 0.08) 20 ± 2 (0.79 ± 0.08) ATV630D15N4...D22N4 S3 20 ± 2 (0.79 ± 0.08) 20 ± 2 (0.79 ± 0.08) ATV630D15M3...D22M3 S4 26 ± 2 (1.02 ± 0.08) 26 ± 2 (1.02 ± 0.08) ATV630D30N4...D45N4 S4 26 ± 2 (1.02 ± 0.08) 26 ± 2 (1.02 ± 0.08) ATV630D30M3...D45M3 S5 32 ± 3 (1.26 ± 0.12) 32 ± 3 (1.26 ± 0.12) ATV630D55N4...D90N4 S5 32 ± 3 (1.26 ± 0.12) 32 ± 3 (1.26 ± 0.12) ATV650U07N4...D11N4 SA 11 ± 1 (0.43 ± 0.04) 11 ± 1 (0.43 ± 0.04) ATV650U07N4E(U)...D11N4E(U) SA 11 ± 1 (0.43 ± 0.04) 11 ± 1 (0.43 ± 0.04) ATV650D15N4, D18N4, D22N4 SA 20 ± 2 (0.79 ± 0.08) 20 ± 2 (0.79 ± 0.08) ATV650D15N4E(U)...D22N4E(U) SA 17 ± 2 (0.67 ± 0.08) 20 ± 2 (0.79 ± 0.08) ATV650D30N4, D37N4, D45N4 SB 26.2 ± 2 (1.03 ± 0.08) 26.2 ± 2 (1.03 ± 0.08) ATV650D30N4E(U), D37N4E(U), D45N4E(U) SB 21.5 ± 2.5 (0.85 ± 0.1) 21.5 ± 2.5 (0.85 ± 0.1) ATV650D55N4, D75N4, D90N4 SC 32 ± 3 (1.27 ± 0.12) 32 ± 3 (1.27 ± 0.12) ATV650D55N4E(U), D75N4E(U), D90N4E(U) SC 32 ± 3 (1.27 ± 0.12) 32 ± 3 (1.27 ± 0.12) Control Part WARNING UNEXPECTED EQUIPMENT OPERATION Wire the digital and analog inputs and outputs only with the specified shielded, twisted cables. Failure to follow these instructions can result in death, serious injury, or equipment damage. 92 Keep the control circuits away from the power cables. For digital and analog inputs/outputs, use shielded twisted cables with a pitch of 25...50 mm (1 in. and 2 in.) It is recommended to use cable ends, available on www.schneider-electric.com. EAV64301 05/2017 Residual Current Device Direct current can be introduced in the protective ground conductor of this drive. If a residual current device (RCD / GFCI) or a residual current monitor (RCM) is used for additional protection against direct or indirect contact, the following specific types must be used. WARNING DIRECT CURRENT CAN BE INTRODUCED INTO THE PROTECTIVE GROUND CONDUCTOR Use a Type A Residual Current Device (RCD / GFCI) or a Residual Current Monitor (RCM) for singlephase drives connected to a phase and to the neutral conductor. Use a Type B Residual Current Device (RCD / GFCI) or a Residual Current Monitor (RCM) that has approval for use with frequency inverters and is sensitive to all types of current for three-phase devices and for single-phase devices not connected to a phase and the neutral conductor. Failure to follow these instructions can result in death, serious injury, or equipment damage. Further conditions for use of a residual current device: The drive has an increased leakage current at the moment power is applied. Use a residual current device (RCD / GFCI) or a residual current monitor (RCM) with a response delay. High-frequency currents must be filtered. Choose a suitable model integrating: High frequency current filtering A time delay that helps to prevent a triggering of the upstream device caused by the load from stray capacitance on power-on. The time delay is not available for 30 mA device; in this case, choose devices with immunity against nuisance triggering. Due to high leakage current in standard operation, we recommend choosing at least a 300 mA device. If the installation requires a residual current device less than 300 mA, it can be possible to use a device lower than 300 mA by changing the IT switch position (drive sizes 1...3) or by removing the screws (drive sizes 4 and 5) according to the instructions given in the Operation on an IT System section (see page 121). If the installation includes several drives, provide one residual current device per drive. Equipment Grounding NOTICE DESTRUCTION DUE TO INCORRECT WIRING Before switching on and configuring the product, verify that it is properly wired. Failure to follow these instructions can result in equipment damage. DANGER ELECTRIC SHOCK CAUSED BY INSUFFICIENT GROUNDING Verify compliance with all local and national electrical code requirements as well as all other applicable regulations with respect to grounding of the entire drive system. Ground the drive system before applying voltage. The cross section of the protective ground conductor must comply with the applicable standards. Do not use conduits as protective ground conductors; use a protective ground conductor inside the conduit. Do not consider cable shields to be protective ground conductors. Failure to follow these instructions will result in death or serious injury. Tighten the grounding screws according to the instructions given in the Ground Cables section (see page 104). EAV64301 05/2017 93 Specific Wiring Instructions For Wall Mounting Drives Connection Instructions The product has a leakage current greater than 3.5 mA. If the protective ground connection is interrupted, a hazardous touch current may flow if the product is touched. DANGER ELECTRIC SHOCK CAUSED BY HIGH LEAKAGE CURRENT Verify compliance with all local and national electrical code requirements as well as all other applicable regulations with respect to grounding of the entire drive system. Failure to follow these instructions will result in death or serious injury. WARNING INSUFFICIENT PROTECTION AGAINST OVERCURRENTS Properly rated overcurrent protective devices must be used. Use the fuses specified in the annex provided with the drive. Do not connect the product to a supply mains whose short-circuit current rating (SCCR) exceeds the permissible value specified in the annex provided with the drive. Failure to follow these instructions can result in death, serious injury, or equipment damage. 94 Ensure that the resistance to Ground is 1 Ohm or less. When grounding several drives, you must connect each one directly, as shown in the above figure. Do not loop Ground cables or connect them in series. EAV64301 05/2017 Specific Wiring Instructions For Floor Standing Drives Protective Grounding There is a marked terminal (bar) inside the enclosure to connect the protective conductor. Furthermore there is a marked terminal (bar) to connect the protective grounding of the motor. The product has a leakage current greater than 3.5 mA. If the protective ground connection is interrupted, a hazardous touch current may flow if the product is touched. DANGER ELECTRIC SHOCK CAUSED BY HIGH LEAKAGE CURRENT Verify compliance with all local and national electrical code requirements as well as all other applicable regulations with respect to grounding of the entire drive system. Failure to follow these instructions will result in death or serious injury. Connection Instructions EAV64301 05/2017 Check whether the resistance of the protective grounding is 0.1 Ω or less. When several inverters need to be connected to the protective ground, each one must be connected directly to this protective ground as illustrated above. 95 Dimensioning Of Power Part Cables For Floor Standing Drives Cable Cross Sections The recommended values for dimensioning the cable cross sections given in chapter Characteristics of the Power Part Terminals are reference values for multi-core copper power cables laid in air at a maximum ambient temperature of 40°C (104°F). Observe different ambient conditions and local regulations. Dimensioning of the Supply Mains Cables WARNING OVERLOAD DUE TO INCORRECT RATING OF MAINS SUPPLY Install properly rated upstream mains fuses or circuit breakers. When rating the upstream mains fuses and the cross sections as well as the lengths of the mains cables, take into account the available short circuit current (as specified in the annex EAV64300). If the required short circuit is not available, increase the power of the transformer. Failure to follow these instructions can result in death, serious injury, or equipment damage. The Floor standing drives include semiconductor fuses as standard (see page 66). Types of Supply Mains Cables Cable Type Description Three-phase cable with sector-shaped conductors and reduced protective conductor. NOTE: Verify that the PE conductor complies with the requirements according to IEC 61439-1. Three-phase cable with round conductors and reduced protective conductor. NOTE: Verify that the PE conductor complies with the requirements according to IEC 61439-1. Dimensioning of the Motor Cables DANGER ELECTRIC SHOCK DUE TO OVERLOAD ON MOTOR CABLES Only use symmetrical motor cables as described in the standard IEC 60034-25. Failure to follow these instructions will result in death or serious injury. The motor cables are dimensioned for the maximum continuous current. They apply to 0...100 Hz (up to 300 Hz the cable losses increase about 25 % because of the Skin-effect). The IGBT modules cause high-frequent interferences which drain off more and more stronger to the ground potential with increasing motor cable length. As a result the line-conducted interferences to the mains increase. In case of too long motor cables the attenuation of the mains filters is not longer sufficient and the permitted interference limits are exceeded. 96 EAV64301 05/2017 Types of Motor Cables Cable Type Description Symmetrically shielded cable with 3 phase conductors, symmetrically arranged PE conductor and a shield. NOTE: Verify that the PE conductor complies with the requirements according to IEC 61439-1. Example: 2YSLCY-JB Symmetrically shielded cable with 3 phase conductors and a concentric PE conductor as shield. NOTE: Verify that the PE conductor complies with the requirements according to IEC 61439-1. Example: NYCY / NYCWY Three-phase cable with round conductors and reduced protective conductor. NOTE: A separate PE conductor is required if the shield does not fulfill the requirements according to IEC 61439-1. Cable Length Instructions Long Cable Lengths Consequences When drives are used with motors, a combination of fast switching transistors and long motor cables can even cause peak voltages up to twice the DC link voltage. This high peak voltage can cause premature aging of motor winding insulation which leads to motor breakdown. The overvoltage limitation function will enable to increase the cable length while decreasing the torque performances. Length Of Motor Cables Because of the permitted mains disturbances, the allowed overvoltages at the motor, the occurring bearing currents and the permitted heat losses the distance between inverter and motor(s) is limited. The maximum distance heavily depends on the used motors (insulation material), the type of motor cable used (shielded/unshielded), the cable laying (cable channel, underground installation...) as well as from the used options. Dynamic Voltage Load Of The Motor Overvoltages at the motor terminals result from reflection in the motor cable. Basically the motors are stressed with measurable higher voltage peaks from a motor cable length of 10 m. With the length of the motor cable also the value of overvoltage increases. The steep edges of the switching impulses at the output side of the frequency inverter lead to a further load of the motors. The slew rate of the voltage is typically over 5 kV/μs but it decreases with the length of the motor cable Load of the motor with overvoltage and slew rate when using conventional drive L EAV64301 05/2017 Length of motor cables in meters (feet) 97 Corrective Actions Overview A number of simple measures can be taken to help enhance the motor life time: Specification of a motor designed for speed drive applications (IEC60034-25 B or NEMA 400 should be prescribed). Reduce to a minimum the distance between motor and drive. Use unshielded cables. Reduce the drive switching frequency (a reduction to 2.5 kHz is recommended.) Preventive Measures Suitable for Wall Mounting Drives According to IEC60034-25 The preventive measures will depend on motor characteristics and cable length. Motor cable length (unshielded cable) Motor conforming to IEC60034-25 Motor NOT-conforming to IEC60034-25 1 m (3 ft) < L < 50 m (164 ft) Filter not required dV/dt filter 50 m (164 ft) < L < 100 m (328 ft) Filter not required Sinus filter 100 m (328 ft) < L < 300 m (984 ft) Filter not required Sinus filter 300 m (984 ft) < L < 500 m (1640 ft) dV/dt filter Sinus filter 500 m (1640 ft) < L < 1000 m (3281 ft) Sinus filter Sinus filter NOTE: When calculating cable lengths for the purpose of guarding against these overvoltage situations, a shielded cable should count as twice the length of an unshielded cable. For example, if a shielded cable is 100 m (328 ft) in actual length, it should be considered to be equal to a 200 m (656 ft) length standard cable in the calculation. NOTE: The FS drive is delivered with standard output filters. For motor cable lengths beyond 300 m (984 ft), refer to the ATV660 drive range. Additional Information Further detailed technical information is available in the following white paper An Improved Approach for Connecting VSD and Electric Motors available on www.schneider-electric.com. 98 EAV64301 05/2017 Wiring Diagrams Control Block Wiring Diagram (1) STO Safe Torque Off, (2) Analog Output, (3) Digital Input, (4) reference potentiometer (ex. SZ1RV1002), (5) Analog Input Three-phase Power Supply - Diagram With Line Contactor Without Safety Function STO Connection diagrams conforming to standards ISO13849 category 1 and IEC/EN 61508 capacity SIL1, stopping category 0 in accordance with standard IEC/EN 60204-1. (1) Use relay output R1 set to operating state Fault to switch Off the product once an error is detected. EAV64301 05/2017 99 Three-phase Power Supply - Diagram With Downstream Contactor If a Run command is executed while the downstream contactor between the drive and the motor is still open, there may be residual voltage at the output of the drive. This can cause an incorrect estimation of the motor speed when the contacts of the downstream contactor are closed. This incorrect estimation of the motor speed can lead to unanticipated equipment operation or to equipment damage. In addition, there may be overvoltage at the output of the drive if the power stage is still enabled when the downstream contactor between the drive and the motor opens. WARNING UNANTICIPATED EQUIPMENT OPERATION OR EQUIPMENT DAMAGE If a downstream contactor is used between the drive and the motor. verify the following: The contacts between the motor and the drive must be closed before a Run command is executed. The power stage must not be enabled when the contacts between the motor and the drive open. Failure to follow these instructions can result in death, serious injury, or equipment damage. Connection diagrams conforming to standards EN 954-1 category 1 and IEC/EN 61508 capacity SIL1, stopping category 0 in accordance with standard IEC/EN 60204-1. (1) Use relay output R1 set to operating state Fault to switch Off the product once an error is detected. Safety Function STO All details related to the STO safety function activation are given in the ATV600 Embedded Safety Function Manual NHA80947. Sensor Connection It is possible to connect either 1 or 3 sensors on terminals AI2 or AI3. 100 EAV64301 05/2017 Floor Standing Drive Circuit Diagram The following diagram shows the typical wiring of the drive. ATV••0•••N4F Altivar Process Floor standing drive FUSE/CB External pre-fuse or circuit breaker to protect the mains cable MS Built-in main switch, lockable in open position (only availble on IP54 drives) T01 Control transformer 400 / 230 V AC MF aR fuses for short-circuit shut-down if the electronic protective devices do not work properly RFI Built-in RFI filter, considering category C3 according to EN 61800-3 Use in industrial environments LC Line reactor to reduce the current harmonics on the mains caused by the DC link REC Rectifier module(s) INV Inverter module(s) FC dv/dt filter choke to reduce the voltage load of the motor CTRL Control panel with control block and further control components M11 Fan in enclosure door If the internal circuit breaker is open, the internal fans will not be supplied. If the door is not completely closed, the cooling system will not operate properly. This may cause the drive to trigger an overtemperature error. NOTICE OVERHEATING AND DAMAGE TO THE DRIVE SYSTEM Verify that the circuit breaker accessible inside the cabinet is always closed during operation. Verify that the door of the cabinet is always closed during operation. Failure to follow these instructions can result in equipment damage. NOTE: For a detailed wiring diagram of the Floor standing drive, contact Schneider Electric Services. EAV64301 05/2017 101 Sink / Source Switch Configuration WARNING UNANTICIPATED EQUIPMENT OPERATION If the drive is set to SK or EXT, do not connect the 0 V terminal to ground or to protective ground. Verify that accidental grounding of digital inputs configured for sink logic, caused, for example, by damage to the signal cables, cannot occur. Follow all applicable standards and directives such as NFPA 79 and EN 60204 for proper control circuit grounding practices. Failure to follow these instructions can result in death, serious injury, or equipment damage. The switch is used to adapt the operation of the logic inputs to the technology of the programmable controller outputs. To access the switch, follow the Acess to control Terminals procedure (see page 131). The switch is located below the control terminals (see page 129). Set the switch to Source (factory setting) if using PLC outputs with PNP transistors. Set the switch to Ext if using PLC outputs with NPN transistors. Switch Set to SRC (Source) Position Using the Output Power Supply for the Digital Inputs Switch Set to SRC (Source) Position and Use of an External Power Supply for the DIs Switch Set to SK (Sink) Position Using the Output Power Supply for the Digital Inputs 102 EAV64301 05/2017 Switch Set to EXT Position Using an External Power Supply for the DIs NOTE: STO inputs are also connected by default on a 24 Vdc terminal. If the external power supply is switched off, the function STO will be triggered. To avoid to trigger the STO function when switching-on the product, the external power supply must be previously switched on. EAV64301 05/2017 103 Characteristics of the Power Part Terminals Ground Cables Ground cable cross sections of input and output ground cables are the same as those given for the input and output cables. Minimum cross section of protective ground cable is 10 mm2 (AWG 8) for CU cable, and 16 mm2 (AWG 6) for AL cable. Frame Size 1 ATV630 Supply Terminals (L1, L2, L3) Output Terminals (U, V, W) Wire Cross Section Tightening Torque Wire Cross Section Tightening Torque Minimum Maximum (*) Rated Minimum Maximum (*) Rated mm² (AWG) mm² (AWG) N·m (lb.in) mm² (AWG) mm² (AWG) N·m (lb.in) U07••, U15••, U22••, U30N4, U40N4 2.5 (14) 6 (10) 1.3 (11.5) 2.5 (14) 6 (10) 1.3 (11.5) U55N4, U30M3 2.5 (14) 6 (10) 1.3 (11.5) 4 (12) 6 (10) 1.3 (11.5) U40M3 4 (12) 6 (10) 1.3 (11.5) 6 (10) 6 (10) 1.3 (11.5) (*) maximum permissible cross section of the terminal Frame Size 2 ATV630 Supply Terminals (L1, L2, L3) Output Terminals (U, V, W) Wire Cross Section Tightening Torque Wire Cross Section Tightening Torque Minimum Maximum (*) Rated Minimum Maximum (*) Rated mm² (AWG) mm² (AWG) N·m (lb.in) mm² (AWG) mm² (AWG) N·m (lb.in) U75N4 4 (12) 6 (10) 1.8 (15.6) 6 (10) 10 (8) 1.8 (15.6) D11N4 6 (10) 6 (10) 1.8 (15.6) 6 (10) 10 (8) 1.8 (15.6) U55M3 6 (10) 6 (10) 1.8 (15.6) 10 (8) 10 (8) 1.8 (15.6) (*) maximum permissible cross section of the terminal Frame Size 3 ATV630 Supply Terminals (L1, L2, L3) Output Terminals (U, V, W) Wire Cross Section Tightening Torque Wire Cross Section Tightening Torque Minimum Rated Minimum Rated Maximum (*) Maximum (*) mm² (AWG) mm² (AWG) N·m (lb.in) mm² (AWG) mm² (AWG) N·m (lb.in) D15N4, D18N4, U75M3 10 (8) 16 (6) 3.5 (30.4) 10 (8) 16 (6) 3.5 (30.4) D22N4, D11M3 10 (8) 16 (6) 3.5 (30.4) 16 (6) 16 (6) 3.5 (30.4) (*) maximum permissible cross section of the terminal Frame Size 4 ATV630 Supply Terminals (L1, L2, L3) Output Terminals (U, V, W) Wire Cross Section Tightening Torque Wire Cross Section Tightening Torque Minimum Rated Minimum Rated Maximum (*) Maximum (*) mm² (AWG) mm² (AWG) N·m (lb.in) mm² (AWG) mm² (AWG) N·m (lb.in) D30N4, D15M3 25 (4) 50 (1) 5 (44.3) 25 (4) 50 (1) 5 (44.3) D37N4, D18M3 35 (3) 50 (1) 5 (44.3) 35 (3) 50 (1) 5 (44.3) D45N4, D22M3 35 (2) 50 (1) 5 (44.3) 50 (1) 50 (1) 10 (88.5) (*) maximum permissible cross section of the terminal 104 EAV64301 05/2017 Frame Size 5 ATV630 Supply Terminals (L1, L2, L3) Output Terminals (U, V, W) Wire Cross Section Tightening Torque Wire Cross Section Tightening Torque Minimum Maximum (*) Min. to Maximum Minimum Maximum (*) Rated N·m (lb.in) N·m (lb.in) mm² (AWG) mm² (AWG) mm² (AWG) mm² (AWG) D55N4 70 (1/0) 120 (250MCM) 10 (88.5) 70 (1/0) 120 (250MCM) 10 (88.5) D30M3 70 (1/0) 120 (250MCM) 10 (88.5) 70 (2/0) 120 (250MCM) 18 (159.3) D75N4 95 (3/0) 120 (250MCM) 18 (159.3) 95 (3/0) 120 (250MCM) 18 (159.3) D37M3 70 (2/0) 120 (250MCM) 18 (159.3) 95 (3/0) 120 (250MCM) 18 (159.3) D90N4, D45M3 120 (4/0) 120 (250MCM) 18 (159.3) 120 (250MCM) 120 (250MCM) 18 (159.3) (*) maximum permissible cross section of the terminal Frame Size 6 NOTE: If used with ring tongue: selection criteria are compatible with screw M10, width 24 mm (0.94 in.), following DIN 46234. If used with lugs: selection criteria are compatible with standard cable lug according to DIN 46234. You may also use lug kit DZ2FH6 and DZ2FH1 available on schneider-electric.com ATV630 Supply Terminals (L1, L2, L3) Output Terminals (U, V, W) Wire Cross Section Tightening Torque Wire Cross Section Tightening Torque Minimum Maximum (*) Rated Minimum Maximum (*) Rated mm² (AWG) mm² (AWG) N·m (lb.in) mm² (AWG) mm² (AWG) N·m (lb.in) C11N4 2 x 50 (2 x 1/0) 3 x 120 (2 x 300MCM) 27 (239) 2 x 50 (2 x 1/0) 3 x 120 (2 x 300MCM) 27 (239) C13N4, D55M3 2 x 70 (2 x 2/0) 3 x 120 (2 x 300MCM) 27 (239) 2 x 70 (2 x 2/0) 3 x 120 (2 x 300MCM) 27 (239) C16N4, D75M3 2 x 95 (2 x 3/0) 3 x 120 (2 x 300MCM) 27 (239) 2 x 95 (2 x 3/0) 3 x 120 (2 x 300MCM) 27 (239) (*) maximum permissible cross section of the terminal Frame Size 7a and 7b ATV630 Supply Terminals (L1, L2, L3) Output Terminals (U, V, W) Wire Cross Section Tightening Torque Wire Cross Section Tightening Torque Minimum Rated Minimum Maximum (*) Rated Maximum (*) mm² (AWG) mm² (AWG) N·m (lb.in) mm² (AWG) mm² (AWG) N·m (lb.in) C22N4 2 x 150 (2 x 350MCM) 2 x 150 (2 x 350MCM) 41 (360) 2 x 150 (2 x 350MCM) 2 x 150 (2 x 350MCM) 41 (360) C25N4, C31N4 4 x 185 (3 x 350MCM) 4 x 185 (3 x 350MCM) 41 (360) 4 x 185 (3 x 350MCM) 4 x 185 (3 x 350MCM) 41 (360) (*) maximum permissible cross section of the terminal EAV64301 05/2017 105 Frame Size A ATV650 Supply Terminals (L1, L2, L3) Output Terminals (U, V, W) Wire Cross Section Tightening Torque Wire Cross Section Tightening Torque Minimum Maximum (*) Rated Minimum Maximum (*) Rated mm² (AWG) mm² (AWG) N·m (lb.in) mm² (AWG) mm² (AWG) N·m (lb.in) U07N4...U55N4 4 (12) 6 (10) 1.3 (11.5) 4 (12) 6 (10) 1.3 (11.5) U07N4E...U55N4E 4 6 2.1 (18.3) 4 6 1.3 (11.5) U75N4 4 (12) 6 (10) 1.8 (15.6) 6 (10) 10 (8) 1.8 (15.6) U75N4E 4 6 2.1 (18.3) 6 10 1.8 (15.6) D11N4 6 (10) 6 (10) 1.8 (15.6) 6 (10) 10 (8) 1.8 (15.6) D11N4E 6 6 2.1 (18.3) 6 10 1.8 (15.6) D15N4, D18N4 10 (8) 16 (6) 3.5 (30.4) 10 (8) 16 (6) 3.5 (30.4) D15N4E, D18N4E 10 16 4.5 (40) 10 16 3.5 (30.4) D22N4 10 (8) 16 (6) 3.5 (30.4) 16 (6) 16 (6) 3.5 (30.4) D22N4E 10 16 4.5 (40) 16 16 3.5 (30.4) (*) maximum permissible cross section of the terminal Frame Size B ATV650 Supply Terminals (L1, L2, L3) Output Power Terminals (U, V, W) Wire Cross Section Tightening Torque Wire Cross Section Tightening Torque Minimum Rated Minimum Rated Maximum (*) Maximum (*) mm² (AWG) mm² (AWG) N·m (lb.in) mm² (AWG) mm² (AWG) N·m (lb.in) D30N4 25 (4) 50 (1) 5 (44.3) 25 (4) 50 (1) 5 (44.3) D30N4E 25 50 22.6 (200) 25 50 5 (44.3) D37N4 25 (4) 50 (1) 5 (44.3) 35 (3) 50 (1) 5 (44.3) D37N4E 25 50 22.6 (200) 35 50 5 (44.3) D45N4 35 (3) 50 (1) 5 (44.3) 35 (2) 50 (1) 5 (44.3) D45N4E 35 50 22.6 (200) 35 50 5 (44.3) (*) maximum permissible cross section of the terminal Frame Size C ATV650 Supply Terminals (L1, L2, L3) Output Terminals (U, V, W) Wire Cross Section Tightening Torque Wire Cross Section Tightening Torque Minimum Maximum (*) Rated Minimum Maximum (*) Rated mm² (AWG) mm² (AWG) N·m (lb.in) mm² (AWG) mm² (AWG) N·m (lb.in) D55N4 50 (1) 120 (250MCM) 10 (88.5) 70 (1/0) 120 (250MCM) 10 (88.5) D55N4E 70 95 70 120 22.6 (200) 10 (88.5) D75N4 70 (2/0) 120 (250MCM) 18 (159.3) 95 (3/0) 120 (250MCM) 18 (159.3) D75N4E 95 95 95 120 22.6 (200) 18 (159.3) D90N4 (2) 95 (3/0) 120 (250MCM) 18 (159.3) 120 (4/0) 120 (250MCM) 18 (159.3) D90N4E (2) 95 95 120 120 22.6 (200) 18 (159.3) (*) maximum permissible cross section of the terminal 106 EAV64301 05/2017 Floor Standing Drives - Normal Duty ATV•30 and ATV•50 Supply Terminals (L1, L2, L3) Output Terminals (U, V, W) Wire Cross Section in mm² Wire Cross Section in mm² Recommended Maximum (*) Recommended Maximum (*) C11N4F 1 x (3 x 150 mm²) or 2 x (3 x 70 mm²) 1 x (3 x 185 mm²) or 2 x (3 x 120 mm²) 1 x (3 x 120 mm²) or 2 x (3 x 70 mm²) 1 x (3 x 185 mm²) or 2 x (3 x 120 mm²) C13N4F 1 x (3 x 185 mm²) or 2 x (3 x 70 mm²) 1 x (3 x 185 mm²) or 2 x (3 x 120 mm²) 1 x (3 x 150 mm²) or 2 x (3 x 70 mm²) 1 x (3 x 185 mm²) or 2 x (3 x 120 mm²) C16N4F 1 x (3 x 185 mm²) or 2 x (3 x 95 mm²) 1 x (3 x 185 mm²) or 2 x (3 x 120 mm²) 1 x (3 x 185 mm²) or 2 x (3 x 95 mm²) 1 x (3 x 185 mm²) or 2 x (3 x 120 mm²) C20N4F 2 x (3 x 120 mm²) or 3 x (3 x 70 mm²) 3 x (3 x 185 mm²) or 4 x (3 x 120 mm²) 2 x (3 x 120 mm²) or 3 x (3 x 70 mm²) 3 x (3 x 185 mm²) or 4 x (3 x 120 mm²) C25N4F 2 x (3 x 185 mm²) or 3 x (3 x 95 mm²) 3 x (3 x 185 mm²) or 4 x (3 x 120 mm²) 2 x (3 x 150 mm²) or 3 x (3 x 95 mm²) 3 x (3 x 185 mm²) or 4 x (3 x 120 mm²) C31N4F 3 x (3 x 150 mm²) or 4 x (3 x 95 mm²) 3 x (3 x 185 mm²) or 4 x (3 x 120 mm²) 2 x (3 x 185 mm²) or 4 x (3 x 120 mm²) 3 x (3 x 185 mm²) or 4 x (3 x 120 mm²) (*) maximum permissible cross section of the terminal Floor Standing Drives - Heavy Duty ATV•30 and ATV•50 Supply Terminals (L1, L2, L3) Output Terminals (U, V, W) Wire Cross Section in mm² Wire Cross Section in mm² Recommended Maximum (*) Recommended Maximum (*) C11N4F 1 x (3 x 150 mm²) or 2 x (3 x 70 mm²) 1 x (3 x 185 mm²) or 2 x (3 x 120 mm²) 1 x (3 x 150 mm²) or 2 x (3 x 70 mm²) 1 x (3 x 185 mm²) or 2 x (3 x 120 mm²) C13N4F 1 x (3 x 185 mm²) or 2 x (3 x 70 mm²) 1 x (3 x 185 mm²) or 2 x (3 x 120 mm²) 1 x (3 x 150 mm²) or 2 x (3 x 70 mm²) 1 x (3 x 185 mm²) or 2 x (3 x 120 mm²) C16N4F 1 x (3 x 185 mm²) or 2 x (3 x 70 mm²) 1 x (3 x 185 mm²) or 2 x (3 x 120 mm²) 1 x (3 x 150 mm²) or 2 x (3 x 70 mm²) 1 x (3 x 185 mm²) or 2 x (3 x 120 mm²) C20N4F 2 x (3 x 95 mm²) 3 x (3 x 185 mm²) or 4 x (3 x 120 mm²) 1 x (3 x 185 mm²) or 2 x (3 x 95 mm²) 3 x (3 x 185 mm²) or 4 x (3 x 120 mm²) C25N4F 2 x (3 x 120 mm²) or 3 x (3 x 70 mm²) 3 x (3 x 185 mm²) or 4 x (3 x 120 mm²) 2 x (3 x 120 mm²) or 3 x (3 x 70 mm²) 3 x (3 x 185 mm²) or 4 x (3 x 120 mm²) C31N4F 3 x (3 x 150 mm²) or 4 x (3 x 95 mm²) 3 x (3 x 185 mm²) or 4 x (3 x 120 mm²) 2 x (3 x 185 mm²) or 4 x (3 x 120 mm²) 3 x (3 x 185 mm²) or 4 x (3 x 120 mm²) (*) maximum permissible cross section of the terminal EAV64301 05/2017 107 Wiring the Power Part Access To The Terminals For Frame Sizes 1 to 3 DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH Read and understand the instructions in Safety Information chapter before performing any procedure in this chapter. Failure to follow these instructions will result in death or serious injury. Apply the following instructions to access the terminals on frame sizes 1 to 3 drives Step 108 Action 1 Unscrew the 4 screws attaching the housing 2 Slide down the front cover 3 Remove the front cover EAV64301 05/2017 Access To The Terminals - Frame Sizes 6 DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH Read and understand the instructions in Safety Information chapter before performing any procedure in this chapter. Failure to follow these instructions will result in death or serious injury. Apply the following instructions to access the terminals on frame sizes 6 drives Step EAV64301 05/2017 Action 1 Unscrew the 6 screws attaching the bottom front cover and remove it 2 Remove the terminal cover 109 Access To The Terminals - Frame Sizes 7 DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH Read and understand the instructions in Safety Information chapter before performing any procedure in this chapter. Failure to follow these instructions will result in death or serious injury. Apply the following instructions to access the terminals on frame sizes 6 drives Step 110 Action 1 Unscrew the 4 screws attaching the bottom front cover and remove it 2 Remove the terminal cover EAV64301 05/2017 Access To The Terminals For Frame Size A DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH Read and understand the instructions in Safety Information chapter before performing any procedure in this chapter. Failure to follow these instructions will result in death or serious injury. Apply the following instructions to access the terminals on frame size A drives Step EAV64301 05/2017 Action 1 Unscrew the 4 captive screws attaching the housing 2 Remove the front cover 3 Attach it on the left or right side of the housing 111 Access To The Terminals For Frame Sizes B and C DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH Read and understand the instructions in Safety Information chapter before performing any procedure in this chapter. Failure to follow these instructions will result in death or serious injury. Apply the following instructions to access the terminals on frame sizes B and C drives Step 112 Action 1 Unscrew the screw attaching the housing 2 Open the front cover EAV64301 05/2017 Access To The Terminals - Floor Standing Drives DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH Read and understand the instructions in Safety Information chapter before performing any procedure in this chapter. Failure to follow these instructions will result in death or serious injury. Apply the following instructions to access the terminals on Floor Standing drives Step EAV64301 05/2017 Action 1 Open the enclosure. Unscrew the 9 front screws of both upper and lower covers 2 Unscrew the 3 side screws of both upper and lower covers 3 Remove the internal switch handle 4 Remove both upper and lower covers to access the power terminals. 113 Frame Size 1 Cable Path Wire the power cables as shown below. NOTE: PA/+ and PC/- terminals are used only to measure the DC Bus voltage and are not intented to be wired for an external use. Frame Size 2 Cable Path Wire the power cables as shown below. NOTE: PA/+ and PC/- terminals are used only to measure the DC Bus voltage and are not intented to be wired for an external use. Frame Size 3 Cable Path Wire the power cables as shown below. NOTE: PA/+ and PC/- terminals are used only to measure the DC Bus voltage and are not intented to be wired for an external use. 114 EAV64301 05/2017 Frame Size 4 and 5 Cable Path Wire the power cables as shown below. NOTE: PA/+ and PC/- terminals are used only to measure the DC Bus voltage and are not intented to be wired for an external use. Frame Size 6 Cable Path Use 1 or 2 connection cables per terminal, depending on the cable characteristics. Refer to standard IEC 60364-5-52 for cable selection. Permissible cable cross sections are given in the Power Terminals section (see page 104). For 2 connection cable wiring: Step Action 1 connect the first cable on the lower terminal 2 connect the other cable on the upper terminal For 2 cable connection, wire the power cables as shown below. NOTE: PA/+ and PC/- terminals are used only to measure the DC Bus voltage and are not intended to be wired for an external use. EAV64301 05/2017 115 NOTE: A conduit box is available as an option. It enables an IP21 degree of protection at the bottom side of the drive. See www.schneider-electric.com Frame Size 7a Cable Path Refer to standard IEC 60364-5-52 for cable selection. Permissible cable cross sections are given in the Power Terminals section (see page 104). Wire the power cables as shown below. Cable wiring: Step Action 1 connect the first cable on the lower terminal 2 connect the other cable on the upper terminal NOTE: Wiring of the DC chokes is described in the Installing the DC Choke section (see page 87). 116 EAV64301 05/2017 Frame Size 7b Cable Path Refer to standard IEC 60364-5-52 for cable selection. Permissible cable cross sections are given in the Power Terminals section (see page 104). Wire the power cables as shown below. Cable wiring: Step Action 1 connect the first cable on the lower terminal 2 connect the other cable on the upper terminal NOTE: Wiring of the DC chokes is described in the Installing the DC Choke section (see page 87). Frame Size 7a and 7b DC Bus terminals The figures below show where to find DC Bus terminals (PA/+, PC/-) respectively on Frame Size 7a (left) and 7b (right). NOTE: PA/+ and PC/- terminals are used only to measure the DC Bus voltage and are not intended to be wired for an external use. EAV64301 05/2017 117 Floor Standing Drives - Wiring Procedure Permissible cable cross sections and tightening torques are given in the Power Terminals section (see page 104). NOTE: The cable length from the bottom of the drive to the terminals is between 350 mm (13.8 in.) and 420 mm (16.6 in.), depending on the rank of the terminal. Perform the following instructions to connect the power part: Step a b c d e 118 Action 1 Verify the input mains supply voltage. The drive transformer is factory set to suit a 380/400 Vac mains supply input voltage. If the supply mains voltage is between 415 and 440 Vac, disconnect P1 transformer terminal and connect the wire to the P2 terminal. 2 Connect the supply mains cable lugs to the power input terminals L1, L2, L3. Attach the PE cable lug to the Ground bar. 3 Connect the motor cable lugs to the power output terminals U, V, W. Attach the PE cable lug to the Ground bar. 4 Position the lower cable clamp on the insulated part of the supply mains cable and attach it to the lower rail. Position the upper cable clamp on the cable shielding of the motor cable and attach it to the upper rail. Position the lower cable clamp on the insulated part of the motor cable and attach it to the lower rail. flat washer nut spring washer flat washer M12 screw EAV64301 05/2017 Electromagnetic Compatibility Limit Values This product meets the EMC requirements according to the standard IEC 61800-3 if the measures described in this manual are implemented during installation. If the selected composition (product itself, mains filter, other accessories and measures) does not meet the requirements of category C1, the following information applies as it appears in IEC 61800-3: WARNING RADIO INTERFERENCE In a domestic environment this product may cause radio interference in which case supplementary mitigation measures may be required. Failure to follow these instructions can result in death, serious injury, or equipment damage. EMC requirements for the control cabinet EMC measures Objective Use mounting plates with good electrical conductivity, connect large surface areas of metal parts, remove paint from contact areas. Good conductivity due to large surface contact. Reduces emissions. Ground the control cabinet, the control cabinet door and the mounting plate with ground straps or ground wires. The conductor cross section must be at least 10 mm2 (AWG 8). Fit switching devices such as power contactors, relays or solenoid valves with interference suppression units or arc suppressors (for example, diodes, varistors, RC circuits). Reduces mutual interference. Install power components and control components separately. Install frame size 1 and 2 drives on grounded metal back plane. Reduces emissions. EMC measures Objective Shielded cables Connect large surface areas of cable shields, use cable clamps and ground straps. Reduces emissions. Use cable clamps to connect a large surface area of the shields of all shielded cables to the mounting plate at the control cabinet entry. Ground shields of digital signal wires at both ends by connecting them to a large surface area or via conductive connector housings Reduces interference affecting the signal wires, reduces emissions Ground the shields of analog signal wires directly at the device (signal input); insulate Reduces ground loops due to the shield at the other cable end or ground it via a capacitor (for example, 10 nF, low-frequency interference. 100 V or higher. Use only shielded motor cables with copper braid and a coverage of at least 85%, ground a large surface area of the shield at both ends. EAV64301 05/2017 Diverts interference currents in a controlled way, reduces emissions. 119 Cable Installation EMC measures Objective Do not route fieldbus cables and signal wires in a single cable duct together with lines Reduces mutual interference. with DC and AC voltages of more than 60 V. (Fieldbus cables, signal lines and analog lines may be in the same cable duct) Recommendation: Use separate cable ducts at least 20 cm (8 in.) apart. Keep cables as short as possible. Do not install unnecessary cable loops, use short cables from the central grounding point in the control cabinet to the external ground connection. Reduces capacitive and inductive interference. Use equipotential bonding conductors in the following cases: wide-area installations, Reduces current in the cable different voltage supplies and installation across several buildings. shield, reduces emissions. Use fine stranded equipotential bonding conductors. Diverts high-frequency interference currents If motor and machine are not conductively connected, for example by an insulated Reduces emissions, increases immunity. flange or a connection without surface contact, you must ground the motor with a ground strap or a ground wire. The conductor cross section must be at least 10 mm2 (AWG 8). Use twisted pair for the DC supply. For digital and analog inputs use shielded twisted cables with a pitch of between 25...50 mm (1...2 in). Reduces interference affecting the signal cables, reduces emissions. EMC measures Objective Operate product on mains with grounded neutral point. Enables effectiveness of mains filter. Surge arrester if there is a risk of overvoltage. Reduces the risk of damage caused by overvoltage. Power Supply Additional measures for EMC improvement Depending on the application, the following measures can improve the EMC-dependent values: EMC measures Objective Use mains chokes Reduces mains harmonics, prolongs product service life. Use external mains filters Improves the EMC limit values. Additional EMC measures, for example mounting in a closed control cabinet with 15 dB shielding attenuation of radiated interference NOTE: If using an additional input filter, it should be mounted as close as possible to the drive and connected directly to the supply mains via an unshielded cable. 120 EAV64301 05/2017 Operation on an IT or Corner Grounded System Definition IT system: Isolated or impedance grounded neutral. Use a permanent insulation monitoring device compatible with nonlinear loads, such as an XM200 type or equivalent. Corner grounded system: System with one phase grounded. Operation NOTICE RISK OF DAMAGE TO THE DRIVE If the drive is used on an IT or corner grounded system, the built-in EMC filter must be disconnected as described in this manual. Failure to follow these instructions can result in equipment damage. Disconnecting The Built-in EMC Filter Filter Disconnection DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH Read and understand the instructions in Safety Information chapter before performing any procedure in this chapter. Failure to follow these instructions will result in death or serious injury. The drives have a built-in EMC filter. As a result they exhibit leakage current to ground. If the leakage current creates compatibility problems with your installation (residual current device or other), then you can reduce the leakage current by disconnecting the buit-in filter as shown below. In this configuration the product does not meet the EMC requirements according to the standard IEC 61800-3. Setting Apply the following instructions to disconnect the built-in EMC filter. Step 1 2 3 Action Remove the front cover (see page 108) The screw(s) is/are factory set to the For operation without the built-in EMC filter, remove the screw(s) from its/ their location and set it/them to the 4 position, as shown on detail position, as shown on detail Refit the front cover NOTE: Use only the screw(s) supplied. Do not operate the drive with setting screw(s) removed. EAV64301 05/2017 121 Setting For Frame Size 1 Products Setting For Frame Size 2, 3 and IP55 Frame Size A Products 122 EAV64301 05/2017 Setting For Frame Size 4 Products Setting For Frame IP55 Size B Products EAV64301 05/2017 123 Setting For Frame Size 5 and IP55 Frame Size C Products Setting For Frame Size 6 Products Setting For Frame Size 7A Products 124 EAV64301 05/2017 Setting For Frame Size 7B Products Setting For Floor Standing Products EAV64301 05/2017 125 Control Terminals Electrical Data Characteristics of Terminals NOTE: For a description of the terminal arrangement, refer to Arrangement and Characteristics of Control Terminals and Communication And I/O Ports (see page 129) For factory setting I/O assignment, refer to the Programming Manual. Terminal Description I/O Type Electrical characteristics R1A NO contact of relay R1 O R1B NC contact of relay R1 O R1C Common point contact of relay R1 O Output Relay 1 Minimum switching capacity: 5 mA for 24 Vdc Maximum switching current on resistive load: (cos ϕ = 1): 3 A for 250 Vac (OVC II) and 30 Vdc Maximum switching current on inductive load: (cos ϕ = 0.4 and L/R = 7 ms): 2 A for 250 Vac (OVC II) and 30 Vdc Refresh time: 5 ms +/– 0.5 ms Service life: 100,000 operations at maximum switching current R2A NO contact of relay R2 O R2C Common point contact of relay R2 O Output Relay 2 Minimum switching capacity: 5 mA for 24 Vdc Maximum switching current on resistive load: (cos ϕ = 1): 3 A for 250 Vac and 30 Vdc Maximum switching current on inductive load: (cos ϕ = 0.4 and L/R = 7 ms): 2 A for 250 Vac and 30 Vdc Refresh time: 5 ms +/– 0.5 ms Service life: 100,000 operations at maximum switching power R3A NO contact of relay R3 O R3C Common point contact of relay R3 O Output Relay 3 Minimum switching capacity: 5 mA for 24 Vdc Maximum switching current on resistive load: (cos ϕ = 1): 3 A for 250 Vac and 30 Vdc Maximum switching current on inductive load: (cos ϕ = 0.4 and L/R = 7 ms): 2 A for 250 Vac and 30 Vdc Refresh time: 5 ms +/– 0.5 ms Service life: 100,000 operations at maximum switching power STOA, STOB STO inputs I 24V Output power supply for O digital inputs and safety function STO inputs Safety Function STO Inputs Refer to the Safety Function Manual (EAV64334) available on www.schneider-electric.com +24 Vdc Tolerance: minimum 20.4 Vdc, maximum 27 Vdc Current: maximum 200 mA for both 24 Vdc terminals Terminal protected against overload and short-circuit In Sink Ext position, this supply is powered by external PLC supply COM Analog I/O common I/O AQ1 Analog output O AQ2 Analog output O 0 V for Analog outputs AQ: Analog output software-configurable for voltage or current Voltage analog output 0...10 Vdc, minimum. Minimum load impedance 470 Ω, Current analog output X-Y mA by programming X and Y from 0...20 mA, maximum load impedance 500 Ω Maximum sampling time: 10 ms ± 1 ms Resolution 10 bits Accuracy: ± 1% for a temperature variation of 60°C (140°F) Linearity ± 0.2% P24 External input supply I 0V 0V I/O External input supply +24 Vdc Tolerance: minimum 19 Vdc, maximum 30 Vdc Current: maximum 0.8 A 126 0 V for P24 EAV64301 05/2017 Terminal Description I/O Type Electrical characteristics DI1-DI6 Digital inputs I 6 programmable logic inputs 24 Vdc, comply with IEC/EN 61131-2 logic type 1 Positive logic (Source): State 0 if 5 Vdc or logic input not wired, state 1 if 11 Vdc Negative logic (Sink):State 0 if 16 Vdc or logic input not wired, state 1 if 10 Vdc Impedance 3.5 kΩ Maximum voltage: 30 Vdc Maximum sampling time: 2 ms ± 0.5 ms Multiple assignment makes it possible to configure several functions on one input (example: DI1 assigned to forward and preset speed 2, DI3 assigned to reverse and preset speed 3). DI5-DI6 Pulse inputs I 10V Output supply for Analog input O Programmable Pulse input Comply with level 1 PLC, IEC 65A-68 standard State 0 if < 0.6 Vdc, state 1 if > 2.5 Vdc Pulse counter 0...30 kHz Frequency range: 0…30 kHz Cyclic ratio: 50 % ± 10 % Maximum input voltage 30 Vdc, < 10 mA Maximum sampling time: 5 ms ± 1 ms Internal supply for the analog inputs 10.5 Vdc Tolerance ± 5% Current: maximum 10 mA Short circuit protected EAV64301 05/2017 AI1-AI2AI3 Analog inputs I Software-configurable V/A : voltage or current analog input Voltage analog input 0...10 Vdc, impedance 30 kΩ, Current analog input X-Y mA by programming X and Y from 0...20 mA, with impedance 250 Ω Maximum sampling time: 5 ms ± 1 ms Resolution 12 bits Accuracy: ± 0.6% for a temperature variation of 60°C (140°F) Linearity ± 0.15% of maximum value COM Analog I/O common I/O 0 V for Analog inputs 127 Terminal Description I/O Type Electrical characteristics AI2-AI3 Sensor inputs I Software-configurable PT100/PT1000 or KTY84 or PTC or Water level sensor PT100 1 or 3 thermal sensors mounted in series (configurable by software) Sensor current: 5 mA Range –20...200°C (–4...392°F) Accuracy +/– 4°C (39°F) for a temperature variation of 60°C (140°F) PT1000 1 or 3 thermal sensors mounted in series (configurable by software) Thermal sensor current: 1 mA Range –20...200°C (–4...392°F) Accuracy +/– 4°C (39°F) for a temperature variation of 60°C (140°F) PTC 6 sensors maximum mounted in series Sensor current: 1 mA Nominal value: < 1.5 kΩ Overheat trigger threshold: 2.9 kΩ ± 0.2 kΩ Overheat reset threshold: 1.575 kΩ ± 0.75 kΩ Threshold for low impedance detection: 50 Ω –10 Ω/+20 Ω Protected for low impedance < 1000 Ω KTY84 1 thermal sensor Thermal sensor current: 1 mA Range –20...200°C (–4...392°F) Accuracy +/– 4°C (39°F) for a temperature variation of 60°C (140°F) Water Level Sensor Sensitivity: 0...1 MΩ, adjustable by software Water level sensor current: 0.3 mA...1 mA maximum Adjustable delay: 0...10 s 128 EAV64301 05/2017 Arrangement and Characteristics of Control Block Terminals and Communication and I/O Ports Terminal Arrangement The control block terminals are the same for all drive frame sizes. Ethernet Modbus TCP, Serial Modbus NOTE: Modbus VP12S: This is the standard Modbus serial link marking. VP•S means connector with power supply, where 12 stands for the 12 Vdc supply voltage. Wiring Characteristics Wire cross sections and tightening torques Control Terminals All terminals Relay Output Wire Cross Section Other Wire Cross Section Minimum (1) Maximum Minimum (1) Maximum Tightening Torque mm² (AWG) mm² (AWG) mm² (AWG) mm² (AWG) N•m (lb.in) 0.75 (18) 1.5 (16) 0.5 (20) 1.5 (16) 0.5 (4.4) (1) The value corresponds to the minimum permissible cross section of the terminal. NOTE: Also refer to Control Terminal Electrical data (see page 126) . EAV64301 05/2017 129 Control Block Ports Legend Marking Description RJ45 port for Graphic display terminal RJ45 port for Ethernet embedded Sink-Ext-Source switch (see page 102) RJ45 port for Modbus embedded I/O module slot Fieldbus, and I/O module slot RJ45 Communication ports The control block includes 3 RJ45 ports. They allow to connect: A PC Using a commissioning software (SoMove, SoMachine...), to configure and monitor the drive To access the drive webserver A SCADA system A PLC system A Graphic Display terminal, using Modbus protocol A Modbus fieldbus NOTE: Verify that RJ45 cable is not damaged prior to connect it to the product otherwise the power supply of the control could be lost. NOTE: Do not plug Ethernet cable in Modbus plug or vice versa. 130 EAV64301 05/2017 Wiring The Control Part Preliminary Steps DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH Read and understand the instructions in Safety Information chapter before performing any procedure in this chapter. Failure to follow these instructions will result in death or serious injury. WARNING UNINTENDED BEHAVIOR OF INPUTS AND OUTPUTS The functions of the inputs and outputs depend on the selected operating mode and the settings of the corresponding parameters. Verify that the wiring is appropriate for the settings. Only start the system if there are no persons or obstructions in the hazardous area. When commissioning, carefully run tests for all operating states and potential error situations. Failure to follow these instructions can result in death, serious injury, or equipment damage. Cabling Plate Preparation (applicable for wall mounting product) NOTE: Cabling plate shown is for frame size 3. Other cabling plates look slightly differs from this one. NOTE: For Floor standing products route the control wires into the integrated control cable conduit. Apply the following instructions before connecting the control cables to the drive Step EAV64301 05/2017 Action 1 Unscrew the cable grommet (E) screws (D) if required 2 Insert in drilling (A) and (B) the option cables, such as fieldbus modules. 3 Insert in drilling (C) the cable including the wires for the following terminals P24 0V DI1...DI6 24V 4 Insert in drilling (D) the cable including the wires for the following terminals STOA, STOB 24V COM AO1, AO2 10 V AI1...AI3 131 Step 132 Action 5 Location G is intended to receive the wires or cables for the following terminals R1A...R1C R2A...R2C R3A...R3C RJ45 Ethernet ports Other options 6 Screw back the cable grommet screws EAV64301 05/2017 Altivar Process EAV64301 05/2017 Chapter 5 Checking Installation Checking Installation Before Switching On The safety function STO (Safe Torque Off) does not remove power from the DC bus. The safety function STO only removes power to the motor. The DC bus voltage and the mains voltage to the drive are still present. DANGER HAZARD OF ELECTRIC SHOCK Do not use the safety function STO for any other purposes than its intended function. Use an appropriate switch, that is not part of the circuit of the safety function STO, to disconnect the drive from the mains power. Failure to follow these instructions will result in death or serious injury. Unsuitable settings or unsuitable data or unsuitable wiring may trigger unintended movements, trigger signals, damage parts and disable monitoring functions. WARNING UNANTICIPATED EQUIPMENT OPERATION Only start the system if there are no persons or obstructions in the zone of operation. Verify that a functioning emergency stop push-button is within reach of all persons involved in the operation. Do not operate the drive system with unknown settings or data. Verify that the wiring is appropriate for the settings. Never modify a parameter unless you fully understand the parameter and all effects of the modification. When commissioning, carefully run tests for all operating states, operating conditions and potential error situations. Anticipate movements in unintended directions or oscillation of the motor. Failure to follow these instructions can result in death, serious injury, or equipment damage. If the power stage is disabled unintentionally, for example as a result of power outage, errors or functions, there is a possibility that the motor is no longer decelerated in a controlled way. WARNING UNANTICIPATED EQUIPMENT OPERATION Verify that movements without braking effect cannot cause injuries or equipment damage. Failure to follow these instructions can result in death, serious injury, or equipment damage. Mechanical Installation Verify the mechanical installation of the entire drive system: Step EAV64301 05/2017 Action 1 Does the installation meet the specified distance requirements? 2 Did you tighten all fastening screws to the specified tightening torque? 133 Electrical installation Verify the electrical connections and the cabling: Step Action 1 Did you connect all protective ground conductors? 2 The correct tightening of the screws may be altered during assembly and wiring phases of the drive. Verify and adjust the tightening of all terminal screws to the specified nominal torque. 3 Do all fuses and circuit breaker have the correct rating; are the fuses of the specified type? (refer to the information provided in the manual). 4 Did you connect or insulate all wires at the cable ends? 5 Did you properly connect and install all cables and connectors? 6 Do all plug-in terminals colors and markings correspond to the colors and marking of the control block? 7 Did you properly connect the signal wires? 8 Are the required shield connections EMC-compliant? 9 Did you take all measures for EMC compliance? 10 On floor standing products, verify that internal circuit breaker is closed Covers And Seals Verify that all devices, doors and covers of cabinet are properly installed to meet the required degree of protection. 134 EAV64301 05/2017 Altivar Process EAV64301 05/2017 Chapter 6 Maintenance Maintenance Scheduled servicing Servicing DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH Read and understand the instructions in Safety Information chapter before performing any procedure in this chapter. Failure to follow these instructions will result in death or serious injury. The temperature of the products described in this manual may exceed 80 °C (176 °F) during operation. WARNING HOT SURFACES Ensure that any contact with hot surfaces is avoided. Do not allow flammable or heat-sensitive parts in the immediate vicinity of hot surfaces. Verify that the product has sufficiently cooled down before handling it. Verify that the heat dissipation is sufficient by performing a test run under maximum load conditions. Failure to follow these instructions can result in death, serious injury, or equipment damage. NOTICE RISK OF DAMAGE TO THE DRIVE Perform the following activities. Failure to follow these instructions can result in equipment damage. Environment Part concerned Action Periodicity (1) Knock on the product Housing - control block (led display, if any) Verify the drive visual aspect At least every year Corrosion Terminals - connector - screws EMC plate Inspect and clean if required Dust Terminals - fans - blowholes Inspect and clean if required enclosures air inlets and outlets cabinets air filters Floor standing drives filter mats Inspect At least every year Change At least every 4 years Temperature Around the product Verify and correct if required Cooling Wall mounting drives fan Verify the fan operation At least every year Replace the fan, see catalog and the instructions sheets on www.schneider-electric.com. After 3 to 5 years, depending on the operating conditions Floor standing drives fan for Replace the fans, see catalog and Every 35000 operating hours power part and eclosure door fan the instructions sheets on or every 6 years www.schneider-electric.com. Any Attaching screws Terminal screws Verify tightening torques At least every year (1) As from the date of commissioning. The maintenance intervals really necessary depend on the ambient conditions. EAV64301 05/2017 135 NOTE: The fan operation depends of the drive thermal state. The drive may be running and the fan not. Fans may continue to run for a certain period of time even after power to the product has been disconnected. CAUTION RUNNING FANS Verify that fans have come to a complete standstill before handling them. Failure to follow these instructions can result in injury or equipment damage. Diagnostic And Troubleshooting Refer to the Programming Manual EAV64387 available on www.schneider-electric.com. Spares and repairs Serviceable product. Please refer to your Customer Care Center on: www.schneider-electric.com/CCC. Long time storage If the drive was not connected to mains for an extended period of time, the capacitors must be restored to their full performance before the motor is started. NOTICE REDUCED CAPACITOR PERFORMANCE Apply mains voltage to the drive for one hour before starting the motor if the drive has not been connected to mains for the following periods of time: 12 months at a maximum storage temperature of +50°C (+122°F) 24 months at a maximum storage temperature of +45°C (+113°F) 36 months at a maximum storage temperature of +40°C (+104°F) Verify that no Run command can be applied before the period of one hour has elapsed. Verify the date of manufacture if the drive is commissioned for the first time and run the specified procedure if the date of manufacture is more than 12 months in the past. Failure to follow these instructions can result in equipment damage. If the specified procedure cannot be performed without a Run command because of internal mains contactor control, perform this procedure with the power stage enabled, but the motor being at standstill so that there is no appreciable mains current in the capacitors. Customer Care Center For additional support, you can contact our Customer Care Center on: www.schneider-electric.com/CCC. 136 EAV64301 05/2017 Altivar Process Glossary EAV64301 05/2017 Glossary E Error Discrepancy between a detected (computed, measured, or signaled) value or condition and the specified or theoretically correct value or condition. F Factory setting Fault Fault reset Factory settings when the product is shipped Fault is an operating state. If the monitoring functions detect an error, a transition to this operating state is triggered, depending on the error class. A "Fault reset" is required to exit this operating state after the cause of the detected error has been removed. Further information can be found in the pertinent standards such as IEC 61800-7, ODVA Common Industrial Protocol (CIP). A function used to restore the drive to an operational state after a detected error is cleared by removing the cause of the error so that the error is no longer active. L L/R Time constant equal to the quotient of inductance value (L) over the resistance value (R). N NC contact NO contact Normally Closed contact. Normally Open contact. P PELV PLC Power stage PTC Protective Extra Low Voltage, low voltage with isolation. For more information: IEC 60364-4-41 Programmable logic controller The power stage controls the motor. The power stage generates current for controlling the motor. Positive Temperature Coefficient. PTC thermistor probes integrated in the motor to measure its temperature R REACh RoHS EAV64301 05/2017 Registration, Evaluation, Authorisation and restriction of Chemicals regulation Restriction of Hazardous Substances 137 Glossary S STO Safe Torque Off: No power that could cause torque or force is supplied to the motor W Warning 138 If the term is used outside the context of safety instructions, a warning alerts to a potential problem that was detected by a monitoring function. A warning does not cause a transition of the operating state. EAV64301 05/2017 ATV630_650_installation_manual_EN_EAV64301_06 www.schneider-electric.com/contact 05/2017
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