Pyroplex Fire Rated Air Transfer Grilles FP1500
User Manual: FP1500
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QUICK VIEW Fire Rated Air transfer Grilles Application: Fire Resistance Period: Insulation/Integrity: test Standard: Approval type: Fire Doors and Compartment Walls 30 minutes and 60 minutes Integrity BS476 Part 22:1987 Certifire CF549 (TS47) Product Data Sheet Pyroplex® offers a comprehensive range of fire rated Air Transfer Grilles that are suitable for use in fire resisting doorsets and compartment walls for up to 60 minutes fire resistance. In normal use, the Pyroplex® system allows air to be circulated and moved throughout the building. During a fire the system is designed to close and provide a fire barrier to restrict the passage of hot gases. Pyroplex® Air Transfer Grille Systems are tested for 30 and 60 minutes fire resistance. Test Reports No.146520/146521 and 148053 apply - combined within Assessment Report No.149511. CERtIFIRE Certificate No. CF549 Product Profiles 40mm 40mm ATG1500 ATG1503 ATG1300 Field of Application ATG2251 ATG2250 Product Range - Grilles: Pyroplex® air transfer grille systems have been specifically designed for use in the following applications: Part No. Dimensions (mm) Fire resistance Free Air Flow • Fire resisting doorsets - 30 minutes and 60 minutes. ATG1500 150 x 150 x 40 30 and 60 mins 153 sq. cms • Compartment walls - up to 60 minutes fire resistance. ATG1503 150 x 300 x 40 30 and 60 mins 307 sq. cms ATG1300 300 x 300 x 40 30 and 60 mins 614 sq. cms ATG2251 112 x 225 x 40 30 and 60 mins 161 sq. cms ATG2250 225 x 225 x 40 30 and 60 mins 323 sq. cms Product Features Grilles • Grilles are of a modular robust construction. • The frames are constructed from Zintec Mild Steel (0.65mm thick) with matching Zintec clips. • System is easy to install and maintenance free. • Pyroplex® Intumescent strip material is totally unaffected by water, robust, ‘non-flaking’ and difficult to tear. Faceplates • Faceplates are constructed from Zintec Mild Steel (1.0mm thick) and powder coated. Product Range - Faceplates: Part No. Compatibility Free Air Flow FP1500 ATG1500 150 sq.cms FP1503 ATG1503 295 sq.cms FP1300 ATG1300 593 sq.cms FP2251 ATG2251 159 sq. cms FP2250 ATG 2250 320 sq. cms • Faceplates are supplied with fixing screws. • Faceplates are available in a choice of three powder coated finishes - white, silver and beige. Product testing White Silver Beige Please note: Colours shown are for guidance only and not for colour matching Pyroplex® Limited, The Furlong, Droitwich, Worcestershire WR9 9BG, UK Tel: +44 (0)1905 795432 Fax: +44(0)1905 791878 Email: info@pyroplex.com Web: www.pyroplex.com Independently tested by Bodycote/Warringtonfire for 30 and 60 minutes fire resistance. The system has been tested for positive and negative pressure planes, satisfying integrity performance for 30 and 60 minutes. Test Report No.146520/146521 and 148053 apply - combined within Assessment Report No.149511. CERTIFIRE CF549 accreditation applies. QUICK VIEW Fire Rated Air transfer Grilles Application: Fire Resistance Period: Insulation/Integrity: test Standard: Approval type: Fire Doors and Compartment Walls 30 minutes and 60 minutes Integrity BS476 Part 22:1987 Certifire CF549 (TS47) Product Data Sheet typical Installation 1 2 3 4 5 Installation Instructions Quality Approval The installer must ensure that the doorset/door blank has been tested with an aperture to accept an air transfer grille system for the required period of fire resistance. Failure to comply with the requirements and instructions detailed in the specification of the doorset/blank may invalidate the fire resistance period of the fire resisting door assembly. Pyroplex® Limited has a Quality Management System that meets the requirements of BS EN ISO 9001:2000, and is independently verified by BSI Quality Assurance under Certificate Number FM10371. Copies of this approval are available on request. Position and Location Within the Doorset As the test series includes both positive and negative pressure tests, it is considered that the grilles may be installed within doorsets adhering to the following criteria. The system shall be installed no closer than 150mm to the threshold and no higher than 1850mm. Installation Procedure 1. Cut the aperture in the door. 2. Line the aperture with a 6mm-hardwood liner. 3. Apply a bead of Pyroplex® intumescent acrylic centrally and spread the acrylic across the full width of timber liner, to achieve a thickness of 0.50mm. 4. Install the Air Transfer Grille into the aperture. 5. Secure the system into place using steel pins (not supplied). Alternatively, secure the system using self-tapping screws. 6. Fit the cover plates on both faces of the door and secure with screws provided. Health and Safety Information For detailed information on this product please refer to the relevant Material Safety Data Sheet which is available on request or downloadable at www.pyroplex.com. transportation & Storage Transport Hazards: No regulations apply for the transport of this material. Not classified as hazardous for road, rail, sea or air transport. Storage: Store in a cool, dry place (not above 35°C) and ensure sufficient ventilation. Product Guarantee Providing the product is installed in accordance with the requirements of the guidance document the product is guaranteed for a period of 10 years. All Pyroplex® products are identified with a unique reference number for traceability purposes. Pyroplex® Limited, The Furlong, Droitwich, Worcestershire WR9 9BG, UK Tel: +44 (0)1905 795432 Fax: +44(0)1905 791878 Email: info@pyroplex.com Web: www.pyroplex.com technical Support and Guidance Should you require any further information regarding this product please contact Pyroplex® or visit our website, www.pyroplex.com. Additional Information The information contained herein is based upon the present state of our knowledge. Recipients of our Pyroplex® products must take responsibility for observing existing laws and regulations. Due to our policy of continuous improvement Pyroplex® Limited reserves the right to amend specifications without prior notice. Pyroplex® Jargon Buster What is CERTIFIRE? CERTIFIRE is a national certification body operating specifically in the field of passive fire protection and has been recognised by regulatory authorities both in the UK and overseas. CERTIFIRE requirements are based on those for CE Marking but whereas the CE Mark reflects compliance with minimum regulatory requirements, CERTIFIRE provides a third party product certification at a higher level, a quality mark. This is designed to enable manufacturers to demonstrate a difference between their products and those satisfying only the minimum requirements to be placed on the market. The main additional requirements for CERTIFIRE over and above verification for CE Marking’s are ISO9001:2000 certification, independent audit testing and a comprehensive field of application document based on carefully chosen product performance tests. What is a Technical Schedule? CERTIFIRE provide companies with a certificate of approval if the products are in accordance with CERTIFIRE rules of certification. CERTIFIRE Technical Schedules are the technical specification against which certification is awarded. Each Technical Schedule describes the performance and design characteristics required of a product to satisfactorily perform its fire protection function. What is a BS476 Part 22:1987? There are a wide range of British Standards relating to fire safety regulations. BS476 is concerned with fire testing on building materials and structures. Part 22: 1987 specifically relates to ‘Methods for determination of the fire resistance of non load bearing elements of construction’. QUICK VIEW Fire Rated Air Transfer Grilles Issue Date: Application: Fire Resistance Period: Insulation/Integrity: Test Standard: Approval Type: Technical Data Sheet Issue No. No. of Pages 1st October 2007 Fire Doors and Compartment Walls 30 minutes and 60 minutes Integrity BS476 Part 22:1987 Certifire CF549 (TS47) 1 1 Revision No. 1 1 Page No. General Purpose Intumescent Material In normal use, the grille system allows free air to be circulated and moved throughout the building. Under a fire situation, the system is designed to close and provide a permanent fire barrier to restrict the passage of hot gases. Field of Application The Intumescent material is based upon an expandable graphite, which when heated expands multi-directionally generating high pressure to fill the cavity of the plastic pipe which has been consumed in the fire. The expanded graphite exhibits sufficient char to restrict the passage of fire through the door or compartment wall for 30/60 minutes fire resistance. Pyroplex® air transfer grille systems have been specifically designed for use in the following applications: Test Response • Fire resisting doorsets - 30 minutes and 60 minutes. • Compartment walls - up to 60 minutes fire resistance. Product Information Grilles Part No. Dimensions (mm) Qty per box Fire resistance ATG1500 150 x 150 x 40 20 components 30 and 60 mins ATG1503 150 x 300 x 40 10 components 30 and 60 mins ATG1300 300 x 300 x 40 5 components 30 and 60 mins ATG2251 112 x 225 x 40 10 components 30 and 60 mins ATG 2250 225 x 225 x 40 5 components 30 and 60 mins Independently tested by Bodycote/Warringtonfire for 30 and 60 minute fire resistance. The system has been tested for positive and negative pressure planes, satisfying integrity performance for 30 and 60 minutes. Test Report No.146520/146521 and 148053 apply - combined within Assessment Report No.149511. CERTIFIRE CF549 accreditation applies. Test Reports & International Standards Warringtonfire Test Report No.146520 (BS476 Part 22:1987) Warringtonfire Test Report No.146521 (BS476 Part 22:1987) Warringtonfire Test Report No.148053 (BS476 Part 22:1987) Warringtonfire Assessment Report No.149511 CERTIFIRE CF549 Face Plates Maintenance and Installation Records Part No. Compatibility Qty per box FP1500 ATG1500 10 components FP1503 ATG1503 10 components FP1300 ATG1300 10 components FP2251 ATG2251 10 components FP2250 ATG 2250 10 components Product Features Grilles • Air transfer grille systems feature modular robust construction. • Grilles constructed from Zintec Mild Steel (0.65mm thick) with matching Zintec clips. • System is maintenance free and easy to install. • Intumescent strip material is totally unaffected by water, robust, ‘non-flaking’and difficult to tear. Faceplates • Faceplates are constructed from Zintec Mild Steel (1.0mm thick) and powder coated. • Faceplates are available in a choice of three powder coated finishes - white, silver and beige. • Faceplates are supplied with fixing screws. Pyroplex® Limited, The Furlong, Droitwich, Worcestershire WR9 9BG, UK Tel: +44 (0)1905 795432 Fax: +44(0)1905 791878 Email: info@pyroplex.com Web: www.pyroplex.com As this product is not subject to routine and replacement programmes, Pyroplex® recommend that all firestopping materials are checked on a regular basis to ensure that the product remains integral. Replace and fit any damaged components to reinstate the fire resistance. Product Guarantee Providing the product is installed in accordance with the requirements of the guidance document the product is guaranteed for a period of 10 years. Quality Approval Pyroplex® Limited has a Quality Management System that meets the requirements of BS EN ISO 9001:2000, and is independently verified by BSI Quality Assurance under Certificate Number FM10371. Copies of this approval are available on request. Technical Support and Guidance Should you require any further information regarding this product please contact Pyroplex® or visit our website, www.pyroplex.com QUICK VIEW Fire Rated Air Transfer Grilles Issue Date: 1st October 2007 In accordance with 91/155/EEC directive Field of Application For fire rated doors and compartment walls. Application: Fire Resistance Period: Insulation/Integrity: Test Standard: Approval Type: Fire Doors and Compartment Walls 30 minutes and 60 minutes Integrity BS476 Part 22:1987 Certifire CF549 (TS47) Material Safety Data Sheet Issue No. No. of Pages 1 1 Revision No. 1 1 of 1 Page No. Physical and Chemical Properties Form: Solid Composition/Information on Ingredients Colour: Black Chemical Nature: Thermoplastic element composition containing intercalated graphite in a synthetic compound with the addition of fillers and process oils. Presented in a Zintec mild steel outer casing to form the final product. Odour: Acidic Density: 1.3 specific gravity Stability and Reactivity Possible Hazards Conditions to be avoided: Thermal decomposition above 300°C Principle Hazards: Not subject to decree of hazardous substances. Hazardous Decomposition Products: Thermal decomposition, fumes contain hydrogen chloride. However, the activated graphite is effective at removing aromatic particles from smoke emissions. Critical Hazard to Man and Environment: Not applicable. First Aid Measures On Skin Contact: Wash thoroughly with soap and water Toxicological Information Acute Toxicity: Not applicable in solid state. On Contact with Eyes: Wash for at least 15 minutes under running water with eyelids held open, consult an eye specialist. Ecological Information On Ingestion: Rinse mouth immediately, do not induce vomiting, and seek immediate medical attention. General Advice: Observe the legal provisions regarding the prevention of ground water and surface water as well as air. If inhaled: Not applicable in solid state. Do not discharge product into natural waters without pretreatment. Fire Fighting Measures Pyroplex® intumescent material is self-extinguishing. Disposal Considerations Suitable Extinguishing Media: Water, foam, powders and dry extinguishing media. Recommendations: Disposal by means in accordance with local regulations e.g. suitable deposition. Special Protective Equipment: Suitable forms of PPE (personal protective equipment.) Avoid inhalation of smoke or fumes. Transport Information In the event of fire, contact the appropriate emergency services for assistance. Transport Hazards: No regulations apply for the transport of this material. Not classified as hazardous for road, rail, sea or air transport. Accidental Release Measures Regulatory Information Environmental Precaution: Do not discharge the product into drains or water courses, ensure materials are disposed of in accordance with Local Authority regulations and/or Government legislation. Methods for Cleaning Up: No special measures necessary. Personal Precaution: In the event of fire ensure sufficient ventilation. Handling and Storage Handling: No special requirements. Keep away from food and drink. Storage: Store in a cool dry place (not above 35°C). Keep out of reach of children. Take care for sufficient ventilation. Exposure Controls and Personal Protection Respiratory protection: None normally required, when supplied in solid form. Hand protection: Appropriate protective gloves. Eye protection: Appropriate protective goggles. Skin protection: None normally required. Pyroplex Limited, The Furlong, Droitwich, Worcestershire WR9 9BG, UK Tel: +44 (0)1905 795432 Fax: +44(0)1905 791878 Email: info@pyroplex.com Web: www.pyroplex.com Labelling according to EEC directives: National legislation/ regulations Not applicable. VbF Classifications None Water hazard class Not applicable. Other Information The information contained herein is based upon the present state of our knowledge. Recipients of our Pyroplex® products must take responsibility for observing existing laws and regulations. Due to our policy of continuous improvement Pyroplex® Limited reserves the right to amend specifications without prior notice.
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