160 5.0, July 1997, Installation Manual Allen Bradley Bulletin VFD
User Manual: Allen-Bradley-Bulletin-160-VFD-Manual Igor's of metalworking and electrical manuals
Open the PDF directly: View PDF 
.
Page Count: 50
- 160 SSC (Series A) User Manual
- Please Read!
- Table of Contents
- Document Update
- Document Update
- Document Update EMC
- Chapter 1 - Information and Precaustions
- Chapter 2 - Installation and Wiring
- Installation and Storage
- EMC Directive 89/ 336/ EEC Compliance
- Controller Features
- Controller Operation Without a Program Keypad Module
- Motor Cable Recommendations
- Power Wiring For Preset Speed and Analog Signal Follower
- Control Wiring Requirements
- Control Wiring -Analog Signal Follower Model
- Control Wiring -Preset Speed Model
- Control Wiring Diagrams
- Chapter 3 - Program Keypad Module
- Chapter 4 - Start-Up
- Chapter 5 - Parameters and Programming
- Chapter 6 - Troubleshooting and Fault Information
- Appendix A
- Index
- Template
This manual is intended to guide qualified
personnel in the installation and operation of this
product.
Because of the variety of uses for this equipment
and because of the differences between this
solid-state equipment and electromechanical
equipment, the user of and those responsible for
applying this equipment must satisfy themselves
as to the acceptability of each application and use
of the equipment. In no event will Allen-Bradley
Company be responsible or liable for indirect or
consequential damages resulting from the use or
application of this equipment.
The illustrations shown in this manual are
intended solely to illustrate the text of this
manual. Because of the many variables and
requirements associated with any particular
installation, the Allen-Bradley Company cannot
assume responsibility or liability for actual use
based upon the illustrative uses and applications.
No patent liability is assumed by Allen-Bradley
Company with respect to use of information,
circuits or equipment described in this text.
Reproduction of the content of this manual, in
whole or in part, without written permission of
the Allen-Bradley Company is prohibited.
The information in this manual is organized in
numbered chapters. Read each chapter in
sequence and perform procedures when you are
instructed to do so. Do not proceed to the next
chapter until you have completed all procedures.
Throughout this manual we use notes to make you
aware of safety considerations:
ATTENTION: Identifies information
about practices or circumstances that
can lead to personal injury or death,
property damage or economic loss.
Attentions help you:
Didentify a hazard
Davoid the hazard
Drecognize the consequences
Important: Identifies information that is
especially important for successful application
and understanding of the product.
$$#
i
%$!$
DU–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
!$"
"$ "%$ #
General Information 1–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Conventions Used In This Manual 1–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
!$"
#$$ "
Installation and Storage 2–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
EMC Directive 89/336/EEC Compliance 2–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Controller Features 2–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Controller Operation Without a Program Keypad Module 2–2. . . . . . . . . . . . . . . . . . . .
Motor Cable Recommendations 2–3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Wiring For Preset Speed and Analog Signal Follower Models 2–4. . . . . . . . . . . .
Control Wiring Requirements 2–5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Control Wiring – Analog Signal Follower Model 2–5. . . . . . . . . . . . . . . . . . . . . . . . . . .
Control Wiring – Preset Speed Model 2–5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Control Wiring Diagrams 2–6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
!$"
" "'! %
Features 3–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Display Mode 3–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Program Mode 3–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removing Program Keypad Module 3–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
!$"
$"$!
Start–up Procedure (Analog Signal Follower Model) 4–1. . . . . . . . . . . . . . . . . . . . . . . .
Start–up Procedure (Preset Speed Model) 4–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
!$"
"$"#" "
Overview of Parameters 5–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Programming Example 5–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Display Group Parameters 5–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Program Group Parameters 5–4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
!$"
" %# $%$ "$
Fault Information 6–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Troubleshooting 6–3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Block Diagram of Bulletin 160 Analog Signal Follower Model 6–4. . . . . . . . . . . . . . . .
!!&
Controller Specifications A–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Controller Dimensions A–4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Catalog Numbers For Bulletin 160 Accessories A–5. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
&
Index I–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DU–1
Bulletin 160 SSCt Controller
For
Ratings of 1/2 - 3 HP (0.37 – 2.2kW)
This document revises the Bulletin 160 SSC Controller User
Manual (Publication 160–5.0, February 1996).
Replace pages 2–5, 2–7, and 2–8 of the User Manual with the
information on the following pages.
ATTENTION: Read the following sections carefully
before installing the Bulletin 160 SSC Controller.
DU–2
Control Wiring Requirements
Drun all signal wiring in either a shielded
cable, or a separate steel conduit.
Donly connect shield wire at control
terminal block common terminals 3 and 7.
Ddo not exceed control wiring length of 15
meters (50 feet).
Duse Belden 8760 (or equivalent) – 18AWG
(0.750mm2), twisted pair, shielded or 3
conductor.
ÀControl
signal cable length is highly dependent on
electrical environment and installation practices. To
improve noise immunity the control terminal block
must be connected to earth ground. Consult
factory for longer control signal cable length applications.
Table 2.DąControl Terminal Block Specifications
Max/Min
Wire Size
mm2
(A
WG)
2.5-0.5
(14-22) 0.8-0.4
(8-4)
TB3
Terminal
Max/Min Wire T
orque
Nm. (lb.in.)
ATTENTION: The controller is
supplied with an internal 12V
supply. Dry contacts or open
collectors are required for discrete
control inputs. If an external
voltage is applied, component
failure could occur.
ATTENTION: Read the
following sections carefully before
installing the Bulletin 160 SSC.
Control Wiring - Analog Signal Follower
Model
Parameter 59 – [Frequency Source] is used to
select the source of the frequency command.
The frequency source (which controls the
output frequency of the controller) can be
commanded internally using P58 – [Internal
Frequency] or via the Control Terminal Block
(TB3) using a:
Dremote potentiometer.
D–10 to +10VDC analog input.
D4–20mA analog input.
Refer to Chapter 5, parameters 58–60 for
factory default settings.
ATTENTION: Connect and use only
one frequency source at any time. If
more than one frequency source is
connected or in use at the same time,
unintended operation could occur.
If you use P58 – [Internal
Frequency], TB3 – terminal 2 must
be tied to Common (TB3 – terminal 3)
to ensure that unintended operation
does not occur.
Control Wiring - Preset Speed Mode
You can control the output frequency of the
controller via contact closure input to SW1,
SW2, and SW3. A program keypad module is
required to change the factory default settings.
Refer to Chapter 5, parameters 61–70 for the
DU–3
Control Wiring (continued)
Bulletin 160 Analog Signal Follower models (catalog # 160X–XAXXNSFlXX) can be operated using
either a unipolar (frequency control only) or bipolar (frequency and direction control) analog input. Use
Parameter 46 – [Input Mode] to select the control method for start, stop, and direction control. There are
four settings from which to choose (shown in Table 2.E below). For all settings, the controller will reverse
when the voltage on the analog input transitions from positive to negative. In two-wire control (Parameter
46 – settings 1 and 3), negative voltage on the analog input will start the controller, which may be
unintended. This applies to both a negative offset in the analog command, or noise which causes the
analog input to go negative. Refer to Table 2.E below for the recommended installation instructions for
all Parameter 46 settings.
ATTENTION: Read the
following sections carefully before
installing the Bulletin 160 SSC.
Table 2.EąRecommended Wiring Instructions
Parameter 46
Direction Control
Analog Signal Follower Model
Preset Speed Model
Setting
UniĆpolar Input
BiĆpolar Input
!"
!
!"
!
!"
!
# # #
!"
"
!
"
ATTENTION: When changing the parameter setting for P46 – [Input Mode],
you must cycle power for the change to take effect.
ATTENTION: The program keypad module stop key simulates momentary pushbutton
operation. For “two wire” control schemes (P46 – [Input Mode], setting “1”) the
program keypad module stop button will only provide a “stop” function while the stop
key is depressed.
DU–4
Figure
2.6 - TB3 Three Wire Control (Setting 0)
&&"!)*%$"%!$"%""%,($()*&%")
Reverse
Start
Common
Stop
Signal Specification
%$** "%)+(!$&+* ('+!(
*%%&(* %$*(%""(À
%##%$Â
%$*(%""%)+(!$&+*À
TerminalTB3
!"!(
%$**"%)+(!$&+*À
Figure
2
.7
b - T
B
3 T
wo Wire Run Forward"ÃConĆ
trol
(Setting 1)
&&"!)*%$"%!$"%""%,(%")$".
%$**"%)+(!$&+*À
TerminalTB3
Run Forward
Á
Common
Stop %$** "%)+(!$&+* ('+!(
*%%&(* %$*(%""(À
%##%$Â
Signal Specification
!"!(
Figure
2.7d - TB3 T
wo Wire Run Forward/Run
Reverse"Ä
Control (Setting 1)
&&"!)*%$"%!$"%""%,(%")$".
TB3
Á
.&
Terminal Signal Specification
Run Forward
%$**"%)+(!$&+*À
%$**"%)+(!$&+*À
Common
Stop %$** "%)+(!$&+* ('+!(
*%%&(* %$*(%""(À
%##%$Â
Run Reverse
!"!(
-&"$*!%$%.#%")
%#$*(. %#$*(.
!$*!$ !$*!$
Figure 2.7a - TB3 T
wo Wire Run Forward/Run
Reverse" Control (Setting 1)
&&"!)*%()*&%")$".
TB3
Á
Terminal Signal Specification
Run Forward
%$**"%)+(!$&+*À
%$**"%)+(!$&+*À
Common
Stop %$** "%)+(!$&+* ('+!(
*%%&(* %$*(%""(À
%##%$Â
Run Reverse
!"!(
Figure
2.7c - TB3 T
wo Wire Run Forward/Run
Reverse" Ä Control
(Setting 1)
&&"!)*%$"%!$"%""%,(%")$".
Á
TB3
Terminal Signal Specification
Run Forward
%$**"%)+(!$&+*À
%$**"%)+(!$&+*À
Common
Stop %$** "%)+(!$&+* ('+!(
*%%&(* %$*(%""(À
%##%$Â
Run Reverse
!"!(
Figure
2.8 - TB3 Momentary Run Forward/Run
Reverse" Control (Setting 3)
&&"!)*%()*&%")$".
Á
TB3 Terminal Signal Specification
Run Forward
%$**"%)+(!$&+*À
%$**"%)+(!$&+*À
Common
Stop %$** "%)+(!$&+* ('+!(
*%%&(* %$*(%""(À
%##%$Â
Run Reverse
!"!(
ÀInternal 12V supply.
ÁIf both Run Forward and Run Reverse inputs are closed at the same time an undetermined state could occur.
ÂDo not exceed control wiring length of 15 meters (50 feet). Control signal cable length is highly dependent on electrical
environment and installation practices. To improve noise immunity the control terminal block common must be connected to
earth ground. Consult factory for longer control signal cable length applications.
ÃUpon power up of the controller
, F
AULT 22 (stop input not present) will occur
. T
o clear the fault, you must cycle the input to the Run Forward
command.
ÄUpon power up of the controller
, F
AULT 22 (stop input not present) will occur
. T
o clear the fault, you must cycle the input to the Run Forward or
Run Reverse commands.
160_5_9DU3.doc 1 Mon Sep 15 11:46:33 1997
This publication provides new information for the 160 SSC Variable
Speed Controller User Manual, publication 160-5.9, dated
December, 1996. Please place this document in your manual for
future reference.
Important Note Bulletin 160 SSC Controllers with a catalog number suffix of “S01,”
(i.e. 160S-AA02NS01) will have the “Motor Stall Fault” (F06, page
6-2) detection feature disabled. All other features specified in the
User Manual will be operational.
Document Update
160 SSC™ Variable Speed
Controller (Series B)
Rockwell Automation helps its customers receive a superior return on their investment by bringing
together leading brands in industrial automation, creating a broad spectrum of easy-to-integrate
products. These are supported by local technical resources available worldwide, a global network
of system solutions providers, and the advanced technology resources of Rockwell.
Worldwide representation.
Argentina • Australia • Austria • Bahrain • Belgium • Bolivia • Brazil • Bulgaria • Canada • Chile • China, People’s Republic of • Colombia • Costa Rica • Croatia • Cyprus
Czech Republic • Denmark • Dominican Republic • Ecuador • Egypt • El Salvador • Finland • France • Germany • Ghana • Greece • Guatemala • Honduras • Hong Kong
Hungary • Iceland • India • Indonesia • Iran • Ireland • Israel • Italy • Jamaica • Japan • Jordan • Korea • Kuwait • Lebanon • Macau • Malaysia • Malta • Mexico
Morocco • The Netherlands • New Zealand • Nigeria • Norway • Oman • Pakistan • Panama • Peru • Philippines • Poland • Portugal • Puerto Rico • Qatar • Romania • Russia
Saudi Arabia • Singapore • Slovakia • Slovenia • South Africa, Republic of • Spain • Sweden • Switzerland • Taiwan • Thailand • Trinidad • Tunisia • Turkey • United Arab Emirates
United Kingdom • United States • Uruguay • Venezuela
Rockwell Automation Headquarters, 1201 South Second Street, Milwaukee, WI 53204-2496 USA, Tel: (1) 414 382-2000, Fax: (1) 414 382-4444
Publication 160-5.9DU3 – April, 1997 P/N 40055-188-01 (A)
Copyright 1997 Rockwell International Corporation. All rights reserved. Printed in USA.
SSC is a trademark of Rockwell Automation.
160_5_9DU2.doc 1 Mon Sep 15 11:42:00 1997
This publication provides new and updated material for the 160 SSC
Variable Speed Controller User Manual, publication 160-5.9, dated
December, 1996. Please place this document in your manual for
future reference.
EMC Directive 89/336/EEC This controller is a component intended for implementation in
machines or systems for the industrial environment. It has been tested
to meet the Council Directive 89/336 Electromagnetic Compatibility
(EMC) and all applicable standards.
Important: The conformity of the controller and filter to any standard
does not guarantee that the entire installation will con-
form. Many other factors can influence the total installa-
tion and only direct measurements can verify total con-
formity. It is therefore the responsibility of the machine
manufacturer, to ensure, that the conformity is met.
Essential Requirements for a Conforming EMC Installation
1. An input line filter module (see “Accessories” in Appendix A)
must be installed to reduce conducted emissions. When using the
filters listed in Appendix A, the maximum motor cable lengths
must be 75 meters (250 feet) for controllers rated 200-240VAC,
and 40 meters (133 feet) for controllers rated 380-460VAC.
2. The controller system must be mounted in a shielded enclosure
to reduce radiated emissions.
3. Grounding of equipment and cable shields must be solid, with
low impedance connections.
4. Motor and control cables entering the shielded enclosure must
have EMC-tested shielded cable clamps, or grounded metal
conduit.
5. All motor cables must use shielded cable, or be in grounded metal
conduit.
6. All control and signal wiring must use shielded cable or be in
grounded metal conduit.
7. The Common terminals (TB3-3 & 7) must have a solid connection
to PE (protective earth).
Document Update
160 SSC™ Variable Speed
Controller (Series B)
SSC is a trademark of Rockwell Automation.
160_5_9DU2.doc 2 Mon Sep 15 11:42:00 1997
2160 SSC™ Variable Speed Controller (Series B)
General Instructions for an
EMC Compliant Installation Refer to Figure 1.
Shielded Enclosure
• Typical NEMA or IEC metal enclosures are adequate.
• The ground connection of the shielded enclosure must be solidly
connected to the PE terminal of the controller. Good conductivity
must be assured – grounding must provide a low impedance path
to high frequency signals.
• All wiring, except input power leads, must use shielded cable.
• Input power, output power and control wiring inside the enclosure
must be physically separated.
• Input power, output power and control wiring outside the enclosure
must use separate shielded cables, or separate conduit.
Cable Clamps
• Use suitable EMC-tested cable clamps only.
• The connection area must be 360 degrees around the shielded cable.
• The cable clamps also provide strain-relief for the cable.
• When using conduit, the contact point of metal entry connections
must be free of paint or non-conductive surfaces and solidly
connected with good conductivity to the enclosure.
Figure 1 Recommended Grounding Configuration
R (L1)
S (L2)
T (L3)
PE
AC
Input Line
Shielded Enclosure
Enclosure Ground Connection
U (T1)
Shielded Motor Cable
to TB3
Control
Cabinet
*
to Motor
V (T2)
W (T3)
R (L1)
S (L2)
T (L3)
= EMC Tested Shielded Cable Clamp (or Metal Conduit)
* When the control circuitry is located outside of the 160 enclosure.
Control Wiring TB3
Motor Wiring TB2
L2
S
L1
RL3
TBR
– BR
+
1 2 3 4 5 6 7 8 9 10 11
T2
V
TI
UT3
W–
DC +
DC
Ground Tab – PE
Line Power TB1
FAULT
READY
Line
Filter
160_5_9DU2.doc 3 Mon Sep 15 11:42:00 1997
160 SSC™ Variable Speed Controller (Series B) 3
Motor Cable
• The cable between the controller and motor must be a 4-wire
shielded cable (three phases and ground). Refer to Figures 2 & 3.
• When using a line filter module as specified in Appendix A, motor
cable lengths shall be limited to 75 meters (250 feet) for controllers
rated 200-240VAC and 40 meters (133 feet) for controllers rated
380-460VAC.
• Inside the shielded enclosure, shielded motor cable must be used
as close to the controller’s output terminals as possible. The shield
must be solidly connected to the PE terminal of the controller.
• Where the shielded motor cable exits the enclosure, an EMC-tested
cable clamp, or metal conduit must be used to solidly connect the
cable shield to the enclosure.
• The shield on the motor side must be solidly connected to the motor
housing with an EMC-tested cable clamp, or conduit, providing
good conductivity from the cable shield to the motor housing.
Figure 2 Motor Connections
Figure 3 Shielded Motor and Control Cable Example
Shielded Enclosure U (T1)
V (T2)
W (T3)
= EMC Tested Shielded Cable Clamp (or Metal Conduit)
* When the control circuitry is located outside of the 160 enclosure.
Motor Wiring TB2
L2
S
L1
RL3
TBR
– BR
+
1 2 3 4 5 6 7 8 9 10 11
T2
V
TI
UT3
W–
DC +
DC
Ground Tab – PE
FAULT
READY
4 Wire
Shielded Motor Cable
Ground to Motor Housing
Stranded Copper Wire
Plastic Insulation
Inner Plastic Sheath
Compact Screen of Galvanized (Tinned) Copper or Steel
Outer Plastic Jacket
160_5_9DU2.doc 4 Mon Sep 15 11:42:00 1997
4160 SSC™ Variable Speed Controller (Series B)
Control Cable
• Control wiring must use shielded cable, or grounded metal conduit.
Refer Figures 3 and 4.
• The shield must be connected to signal common at both ends of
the cable.
• The Common terminals (TB3-3 & 7) must be solidly connected
(and as short as possible) to the PE terminal of the controller.
Figure 4 Control Connections
Shielded Enclosure
= EMC Tested Shielded Cable Clamp (or Metal Conduit)
* When the control circuitry is located outside of the 160 enclosure.
Control Wiring TB3
L2
S
L1
RL3
TBR
– BR
+
1 2 4 5 6 8 9 10 11
T2
V
TI
UT3
W–
DC +
DC
Ground Tab – PE
FAULT
READY
Shielded Control
Cable
Signal
Common
Control
Cabinet
*
to TB3
3 7
Rockwell Automation helps its customers receive a superior return on their investment by bringing
together leading brands in industrial automation, creating a broad spectrum of easy-to-integrate
products. These are supported by local technical resources available worldwide, a global network
of system solutions providers, and the advanced technology resources of Rockwell.
Worldwide representation.
Argentina • Australia • Austria • Bahrain • Belgium • Bolivia • Brazil • Bulgaria • Canada • Chile • China, People’s Republic of • Colombia • Costa Rica • Croatia • Cyprus
Czech Republic • Denmark • Dominican Republic • Ecuador • Egypt • El Salvador • Finland • France • Germany • Ghana • Greece • Guatemala • Honduras • Hong Kong
Hungary • Iceland • India • Indonesia • Iran • Ireland • Israel • Italy • Jamaica • Japan • Jordan • Korea • Kuwait • Lebanon • Macau • Malaysia • Malta • Mexico
Morocco • The Netherlands • New Zealand • Nigeria • Norway • Oman • Pakistan • Panama • Peru • Philippines • Poland • Portugal • Puerto Rico • Qatar • Romania • Russia
Saudi Arabia • Singapore • Slovakia • Slovenia • South Africa, Republic of • Spain • Sweden • Switzerland • Taiwan • Thailand • Trinidad • Tunisia • Turkey • United Arab Emirates
United Kingdom • United States • Uruguay • Venezuela
Rockwell Automation Headquarters, 1201 South Second Street, Milwaukee, WI 53204-2496 USA, Tel: (1) 414 382-2000, Fax: (1) 414 382-4444
Publication 160-5.9DU2 – May 1997 Copyright 1997 Rockwell International Corporation. All rights reserved. Printed in USA.
1
1–1
It is your responsibility to
thoroughly inspect the equipment before
accepting the shipment from the freight company.
Check the item(s) received against the purchase
order. If any items are obviously damaged, do
not accept delivery until the freight agent notes
the damage on the freight bill.
If you find any concealed damage during
unpacking notify the freight agent. Also, leave
the shipping container intact and have the freight
agent make a visual inspection of the equipment
in order to verify damage.
Remove all packing material,
wedges, or braces from within and around the
controller. Remove all packing material from the
heat sink.
After unpacking, check the item(s)
nameplate catalog number against the purchase
order. An explanation of the catalog numbering
system for the Bulletin 160 controller is included
as an aid for nameplate interpretation. Refer to
the following page for complete nomenclature.
IMPORTANT:Before you install and start up the
controller, inspect the mechanical integrity of the
system (e.g., look for loose parts, wires,
connections, etc.).
In addition to the precautions listed throughout
this manual, you must read and understand the
following statements which are general to the
system.
ATTENTION: This controller
contains ESD (Electrostatic
Discharge) sensitive parts and
assemblies. Static control precautions
are required when installing, testing,
servicing or repairing this assembly.
Component damage may result if
ESD control procedures are not
followed. If you are not familiar
with static control procedures,
reference A–B Publication
8000–4.5.2, “Guarding Against
Electrostatic Damage” or any other
applicable ESD protection handbook.
ATTENTION: An incorrectly
applied or installed controller can
result in component damage or
reduction in product life. Wiring or
application errors such as undersizing
the motor, supplying an incorrect or
an inadequate AC supply, or
excessive ambient temperatures may
result in system malfunction.
ATTENTION: Only personnel
familiar with the controller and
associated machinery should plan or
implement the installation, start–up,
and subsequent maintenance of the
system. Failure to comply may result
in personal injury and/or equipment
damage.
Chapter 1 -
1–2
Figure 1.1 - Catalog Number Code Explanation
160 - A A04 N SF1 P1
Bulletin
Number
Current
Rating
Enclosure
Type
Voltage Rating
A01
A02
A03
A04
A06
A08
A12
Letter Type
N Open (IP20)
A 200Ć240V 1∅
200Ć240V 3∅
B 380Ć460V 3∅
First
Position
Second
Position
Third
Position
Fourth
Position
Sixth
Position
Control
Fifth
Position
Programmer
(Optional)
SF1 = Analog
Signal
Follower
PS1 = Preset
Speed
Program
Keypad Module
CAT 160 – AA04NSF1P1 SER A
I
N
P
U
T
V:
A:
Hz:
VA:
O
U
T
P
U
T
V:
A:
Hz:
3
Motor
Rating:
200-240
5.4
50/60
2200
200-230
4.5
0-240
0.75kW/1HP
ALLEN-BRADLEY MADE IN U.S.A.
Nameplate Information
Nameplate is located on the
side of the unit.
3
An S" in the
Bulletin Number
denotes a single
phase input
voltage.
Available up to
motor ratings of
2 HP (1.5KW)
Max.
A02
A03
A04
A08
A12
1/2
3/4
1
2
3
0.37
0.55
0.75
1.50
2.20
2.3A
3.0A
4.1A
7.8A
1
1A
2.3A
3.0A
3.9A
7.5A
10.6A
2.1A
2.7A
3.6A
6.8A
9.6A
2.0A
2.6A
3.4A
6.5A
9.2A
HP kW
Current
Rating 200V 230V 240V208V
Output Current Rating
Motor Rating
A01
A02
A03
A04
A06
1/2
3/4
1
2
3
0.37
0.55
0.75
1.50
2.20
1.2A
1.7A
2.2A
4.0A
5.8A
1.2A
1.6A
2.1A
3.9A
5.5A
1.1 A
1.5A
2.0A
3.7A
5.3A
1.0 A
1.4A
1.8A
3.4A
4.8A
HP kW
Current
Rating 380V 415V 460V400V
Output Current Rating
Motor Rating
180V
2.3A
3.0A
4.5A
8.0A
12A
1.2A
1.7A
2.3A
4.0A
6.0A
342V
At Listed Voltages - Rating A At Listed Voltages - Rating B
Voltage Rating A Voltage Rating B
Conventions
Used In This Manual
Parameter numbers and names are shown in bold typeface and follow the format PXX – [*] where P
denotes parameter, XX denotes the two digit parameter number, and * represents the parameter name.
For example, P01 – [Output Frequency].
2
!%#
$%% #
2–1
&# &%"&#%$
%"+&.,-&#'#&.&( &&
#'",%+'+(.'%%,#,( -"('-+(%%+,
#-"++#%(+&(.'-#'!"(%,À
#$ '#
Á
Á
&%
À
This product complies with Electromagnetic
Compatibility (EMC) Directive 89/336/EEC, when
the following requirements for a conforming
installation are applied:
Dan input line filter must be installed to reduce
conducted emissions. Refer to the accessory
list in Appendix A.
Dthe controller system must be mounted in a
shielded enclosure to reduce radiated
emissions. A typical NEMA or IEC metal
enclosure is adequate.
Dmotor cables must be in conduit, or have
shielding/armor with equivalent attenuation to
reduce radiated emissions.
Dmotor cable lengths are as specified in table
2.A.
Dcontrol and signal wiring must be in conduit or
have shielding with equivalent attenuation.
#%' !
#''%"#$',,
(.'-#'!,+/,
(.'-#'!(+*.
$#!%
#'
%#'
$
&&
&0
-(&
%#
%
))'#0 (+-#%,('('-+(%%+#&',#(',
'/#!"-,
$%% % #
Take these actions to prolong controller life and
performance:
Dstore within an ambient temperature range of
-40_ to +85_C
Dstore within a relative humidity range of 0%
to 95%, non–condensing
Dprotect the cooling fan by avoiding dust or
metallic particles
Davoid storing or operating the controller
where it could be exposed to a corrosive
atmosphere
Dprotect from moisture and direct sunlight
Doperate at an ambient temperature range of
0_ to +50_C
To maintain proper working conditions, install
the controller on a flat, vertical and level
surface. Use mounting screws up to 4.5mm
(0.177 inches) in diameter or mount on 35mm
DIN Rail.
Important: The conformity of this controller and
filter to any standard does not guarantee that the
entire installation will conform. Many factors can
influence the total installation and only direct
measurements can verify total conformity.
A copy of the Declaration of Conformity (DOC) is
available from your local Allen–Bradley sales
office.
Chapter 2 -
2–2
Ground
T
ab
T
erminal Block One
(TB1) -
!# !'#
T
erminal Block Three (TB3)
-
!#! %#!#
T
erminal Block T
wo (TB2)
-
!#!%!##
Ready/Fault Indicating
Panel% #!#
&% ! %#!#$
Program Keypad Module
$
!##$"#%)%!!#
$%!#) $%!"%! )
*%!% !%%! &#
#%!"%##!#)"
!&!#%(" %! !
& %! %)
Fan
LEDs -
%
!"#%! $%%&$
FAULT
876543219110 1
READY
ST-
L3L2L1 BR +
R
T1T2T3 +
VDCDC
-
UW
Figure 2.2 - Controller Features
Controller Features
Figure 2.2 above details the features of both the
Analog Signal Follower and Preset Speed
models.
Note: The features are the same for single and
three phase units.
Controller Operation Without a Program
Keypad Module
Bulletin 160 controllers are fully functional
without the use of a program keypad module.
All control functions can be performed from the
control terminal block (TB3). A program
keypad module is required to change the factory
default parameter settings.
Diagnostics For Controllers Without a
Program Keypad Module
There are two indicators provided to display
the controller’s status condition.
The READY (green) indicator illuminates
when the DC bus is charged and the
controller is ready to run.
The FAULT (red) indicator illuminates
when a controller fault condition exists.
Refer to Chapter 6 for details on how to
clear a fault and general troubleshooting
procedures.
DIN
Latch
BR
Chapter 2 -
2–3
Motor Cable Recommendations
A variety of cable types are acceptable for
variable speed controller installations. For many
installations, unshielded cable is adequate,
provided it can be separated from sensitive
circuits. As an approximate guide, allow a
spacing of 1 meter (3.3 feet) for every 10 meters
(33 feet) of unshielded length. If you cannot
separate motor cables from sensitive circuits, or if
you must run motor cables from multiple
controllers (more than three) in a common
conduit or cable trays, shielded motor cable is
recommended to reduce system noise.
Motor cables should be four–conductor with the
ground lead and shield (if using shielded cable)
connected to the controller ground terminal and
the motor frame ground terminal.
Long Motor Cable Effects
Installations with long motor cables may require
the addition of output reactors to reduce voltage
reflections at the motor, and reduce cable
charging current. Capacitive charging of long
motor cables may draw current in excess of the
controller rating. The output reactor should be
installed between the controller output terminals
and the motor, and mounted near the controller.
The controller should be installed as close to the
motor as possible.
Note: If your application requires motor cable
lengths exceeding the recommendations listed
below, contact your local Allen–Bradley Sales
Office.
Table 2.A Recommended Shielded Motor Cable Lengths
Recommended Max. Cable Length m (ft.)
Controller Type
kW (HP)
Voltage Economy Motor
(1000V)
Standard Motor
(1200V)
Inverter Rated Motor
(1600V)
Chapter 2 - Installation/Wiring
2–4
Power Wiring For Preset Speed and
Analog Signal Follower Models
FAULT
READY
Terminal
Block One (TB1) -
!#
!(# #$$%!#
ST-
L3L2L1 BR BR
+
R
T1T2T3 +
VDCDC
-
UW
T
erminal Block T
wo (TB2) -
!#
!%!# "%!#!&
Required Branch
Circuit Disconnect
Â
Dynamic Brake Module
Option
Ã
!%!#Å
Capacitor Module
Option
Ä
Ground Tab
ÂFor
single phase
input applications, connect the AC input line
to input terminals (L1) R and (L2) S.
ÃConnection
for dynamic brake resistors
for all models.
must be enabled for proper operation.
See Appendix A for part numbers.
ÄConnection for an external capacitor module. Provides
extended ride through capability and improved inherent
braking performance. See Appendix A for part number.
ÅBulletin 160 controllers are and
listed as motor overload protective devices. An external
overload relay is not required for single motor applications.
Table 2.C Recommended AC Input Line Fuse
UL Class J, CC, or BS88 (or equivalent)
Input
Line Fuses -
!'Â
Figure 2.3 - Power Wiring For Analog
Signal Follower and Preset Speed Models
Terminal Screw
Size
Max/Min
Wire
Size
mm2
(A
WG)
Max/Min
T
orque
Nm. (lb.in.)
Table 2.B
Power Terminal Block Specifications
ATTENTION: Do not connect power factor
correction capacitors to controller output terminals
T1, T2, and T3 (U, V
, and W)
.
ATTENTION: The
controller is
intended to be commanded by control input
signals that will start and stop the motor
. A
device that routinely disconnects then
reapplies line power to the controller for the
purpose of starting and stopping the motor
should not be used. If it is necessary to use
this method for starting and stopping or if
frequent cycling of power is unavoidable,
make sure that it does not occur more than
once a minute.
3∅
Rating
kW (HP)
1∅
Rating
kW (HP)
Fuse
230V Rating
Fuse
460V Rating
Denotes European sizes.
À
À
Á
Á
Á
ÀMust be dual element time delay, Gould AJT or equivalent.
ÁIf blowing fuses is a problem, use dual element type fuses.
"&$ Installation/Wiring
2–5
! &$!
$ ! !!($
!
You can control the output frequency of the
controller via the Control Terminal Block (TB3)
using a remote potentiometer, a –10 to +10 VDC
analog input, a 4–20mA analog input, or P58 –
[Internal Frequency]. Note: Only one
frequency source may be connected at a time. If
the frequency reference potentiometer and the
4–20 mA reference are connected at the same
time, an undetermined frequency reference will
result. If the –10 to +10 VDC analog input is not
used, it should be tied to terminal block common
terminal 7 to improve noise immunity. Refer to
Chapter 5, parameters P58–P60 for factory
default settings.
Control signal cable length is highly dependent on
electrical environment and installation practices. To
improve noise immunity the control terminal block
must be connected to earth ground.
Consult factory for longer control signal cable length
applications.
$ )
$*
)
!$#'
! &$!$ !"&! %
! &$!$ #'$ &%
run all signal wiring in either a shielded
cable, or a separate steel conduit.
only connect shield wire at control terminal
block common terminals 3 and 7
do not exceed control wiring length of 15
meters (50 feet).
use Belden 8760(or equivalent) – 18AWG
(0.750mm2), twisted pair, shielded or 3
conductor.
! &$!$ $%&"!
You can control the output frequency of the
controller via contact closure input to SW1,
SW2, and SW3. A program keypad module is
required to change the factory default settings.
Refer to Chapter 5, parameters 61–70 for the
eight preset frequency factory default settings
and switch configurations.
ATTENTION: The controller is
supplied with an internal 12V
supply. Dry contacts or open
collectors are required for discrete
control inputs. If an external
voltage is applied, component
failure could occur.
Note: Refer to the diagrams on the following
pages for control wiring information.
$ $%
Chapter 2 - Installation/Wiring
2–6
Control
Wiring
8
7
6
5
4
3
2
1
9
1
10
1
+ 10V Pot
Pot Wiper or
+10/-10 VDC Input
Common
4-20mA Input
Reverse
Start
Common
Stop
Normally Closed
Relay Common
Normally Open
Signal Specification
Ω #("(#!(&(('
#"(&# &"$)(!$"Ω
#"(&# &"$)(!$"Ω
#"(( #')&"$)(&%)&(##$&(#"(&# & À
#"(( #')&"$)(À
#"(( #')&"$)(À
Terminal
TB3
)'(#!&$&#&!! & + #)($)('
''(* #((
")(* #((
FAULT
READY
Figure 2.4 - TB3 Control Wiring for Analog Signal Follower Model
FAULT
READY
8
7
6
5
4
3
2
1
9
1
10
1
SW1
SW2
Common
SW3
Reverse
Start
Common
Stop
Normally Closed
Relay Common
Normally Open
Signal Specification
#"(( #')&"$)(À
ÀInternal 12V supply.
#"(( #')&"$)( À
#"(( #')&"$)( À
#"(( #')&"$)(&%)&(##$&(#"(&# & À
#"(( #')&"$)( À
#"(( #')&"$)( À
TerminalTB3
)'(#!&$&#&!! & + #)($)('
''(* #((
")(* #((
&
#!"(&+#"((
Figure 2.5 - TB3 Control Wiring for Preset Speed Model
ÁDo not exceed control wiring length of 15 meters (50 feet)
.
Control signal cable length is highly dependent on
electrical environment and installation practices. To improve noise immunity the control terminal block
must be connected to earth ground. Consult factory for longer control signal cable length applications.
ÂThis diagram shows three wire" control. Refer to the following page for diagrams of other control wiring methods.
#!!#" Á
#!!#"Á
&
Â
Â
#!"(&+#"((
"("#"((
#!"(&+#"((
#!"(&+#"((
"("#"((
#!!#" Á
Chapter 2 - Installation/Wiring
2–7
Use P46 – [Input Mode] to select the control
method for start, stop, and direction control.
There are four settings from which to choose:
Setting 0 – three wire control (this is the
factory default setting).
Setting 1 – two wire “run forward/run
reverse”control. Note: The “run” inputs must
be maintained.
Setting 2 – program keypad module control.
See page 3–1.
Setting 3 – momentary “run forward/run
reverse” control. Note: The “run” inputs do
not need to be maintained.
8
7
6
5
4
3
2
1
9
10
Reverse
Start
Common
Stop
Signal Specification
À
Â
À
À
TerminalTB3
11
8
7
6
5
4
3
2
1
9
10
Run Reverse
Run Forward
Common
Stop
Signal Specification
À
Â
À
À
TerminalTB3
11
Á
8
7
6
5
4
3
2
1
9
10
Run Reverse
Run Forward
Common
Stop
Signal Specification
À
Â
À
À
TerminalTB3
11
À
Internal 12V supply
.
ÁIf
both Run Forward and Run Reverse inputs are closed
at the same time an undetermined state could occur
.
Figure 2.6 - TB3 Three Wire control (Setting 0)
Figure 2.7 - TB3 Two wire Run forward/run reverse
control (Setting 1)
Figure 2.8 - TB3 Momentary Run forward/run
reverse" control (Setting 3)
Control Wiring (continued)
ÂDo
not exceed control wiring length of 15 meters (50
feet). Control signal cable length is highly dependent
on electrical environment and installation practices.
T
o improve noise immunity the control terminal block
must be connected to earth ground.
Consult factory for longer control signal cable length
applications.
Explanation of Symbols:
Á
ATTENTION: The program keypad
module stop key simulates momentary
pushbutton operation. For “two wire”
control schemes (P46 – [Input Mode],
setting “1”) the program keypad module
stop button will only provide a “stop”
function while the stop key is depressed.
ATTENTION: When changing the
parameter setting for P46 – [Input
Mode], you must cycle power for the
change to take effect.
2–8
3
3–1
ESCape
+ #*&+#('#
'# '*"'&$ +!#
"$%#%!!#""
$%#%!!#'&+ &#
& &''"#$%!'%
) (
SELect
+&#" +(&* "
$%#%!!#'" &''"#
$%!'%) ("+#($%&&
'&+'$%#%!!#"'#%
&&
&'
up/down
%%#*+&'#&%# '%#(
&'#$%!'%&#%
"%&"%&
$%!'%) (&%&&
"# '%+'#
"%&&%# "&$
%&&"'
enter
+
* "$%#%!!"
!#(&&'(%%"'
) (&$ +'#
"'%"'#!!#%+
"+#($%&&'&+
'$%#%!!#"'#%
%!"&#"('&'#$&
&"
stop
+"''&'
!#'#%'#-#&'-!$#%
-%'#&'#$$".
"#"'&''"#
%&&"'
reverse
+(&&'
!#'#%'#%!$#*"'#,"'"
%!$($'#'&&'&$"'#$$#&'
%'#"Á
clockwise
LED
(!"'&#"&'"' +*"
'!#'#%%#''&"#%*%
%'#"À
counter
clockwise LED
(!"'&#"&'"' +*"'
!#'#%%#''&"%)%&%'#"À
"'
program
mode
indicator
&&+#("''
$%!'%) (""&$ +
!#'$%#%!"'#%#&"#'
&$ +
&#(%'&
&$ +'$%!'%
) (#%( '#
"(!%
&'*#'&&$ +'')
$%!'%"(!%#%#'&$ +"
$%#%!$%!'%&*%
&"'&'%#(#(''&
!"(
Á ! $! ! $
! # %
#!
À !
!
$
! #
"$
The program keypad module is located on the front
panel of the controller. It features the following:
Dfive keys on the module for display or
programming controller parameters
Dthree keys for control inputs to the controller
Ddirectional LEDs
Da 6 digit, seven segment LED display
The controller always powers up in the display
mode. While in this mode you may view all read
only controller parameters, but not modify them.
You enter the program mode by pressing the ESC
key. While in program mode, you can edit any
programmable controller parameters. Refer to
Chapter 5 for programming steps.
ATTENTION: $%#%!+$!#( + &!( '&
!#!"'%+$(&(''#"#$%'#"#%-'*#*%#"'%# &!&
&''"-'$%#%!+$!#( &'#$+*
#" +$%#)-&'#$("'#"* '&'#$+&$%&&
start
+"''&
&'%'#!!"*"'
#"'%# %&$%#%!!
#% # &'%'&'#$#"'%#
*"
&&''#-
$"
3–2
&""' %
!
#
"!%'#
!"
$
"
#"!%'
!
#"!%'
"!
"
#$%$#
""'
%
%"&""' %
!
"
!
ATTENTION: Ensure that you
disconnect line power and wait
one minute before installing or
removing the program keypad
module. Failure to do so may
result in personal injury or death.
#$""' %
""
"!
!
ATTENTION: This controller
contains ESD (Electrostatic
Discharge) sensitive parts and
assemblies. Static control precautions
are required when installing, testing,
servicing or repairing this assembly.
Component damage may result if
ESD control procedures are not
followed. If you are not familiar
with static control procedures,
reference A–B publication
8000–4.5.2, “Guarding Against
Electrostatic Damage” or any other
applicable ESD protection handbook.
4
$+/!-
/-/+
4–1
&2*'94)"4,*.&0/7&2"44)&
%*3$/..&$4%&6*$&*37*4)*.4)&2"4&%
6",5&/'4)&$/.42/,,&2
*3$/..&$4".%,/$+/54",,*.$/-*.(0/7&24/
4)&$/.42/,,&2*.$,5%*.(*.$/-*.(0/7&24/
4&2-*.",3".%".%/'0/7&2
4&2-*.",#,/$+
&2*'94)"44)&-/4/2,&"%3"2&$/..&$4&%4/4)&
0/7&24&2-*.",#,/$+4&2-*.",3
&2*'94)"44)&
*.054*302&3&.4
"44)&$/.42/,4&2-*.",#,/$+
/.'*2-4)"4",,/4)&2$/.42/,*.0543"2&$/..&$4&%4/
4)&$/22&$44&2-*.",3".%"2&3&$52&
A
TTENTION:
53
6/,4"(&-"9#&02&3&.4"44)&
0/7&24&2-*.",#,/$+3
".%'/2"002/8*-"4&,9
/.&-*.54&"'4&20/7&2*3
2&-/6&%'2/-4)&$/.42/,,&2
D*.*-5-$,&"2".$&%*34".$&#&47&&.$/.42/,,&2".%/4)&2&15*0-&.4
D2/0&2(2/5.%*.(02"$4*$&3)"6&#&&.'/,,/7&%
D2/0&20/7&2".%$/.42/,7*2*.()"3#&&.53&%
/-/+$!&'%./
&2*'94)&$/.42/,,&2*3*.34",,&%0&2*.3425$4*/.3/54,*.&%*.)"04&2*.$,5%*.(
!'%(!
!!'%(!
3%(0(-!,0!)4
/*+* !!'!/
.!-!,0!)4
.!
*'/#!
*/*-1!-'* 0--!)/
)+0/* !
0/+0/*)"%#0-!
-!.!/-!,0!)4
)"04&202/6*%&3"$/-02&)&.3*6&%&3$2*04*/./'
",,$/.42/,,&20"2"-&4&23&6*&74)&'"$4/29%&'"5,4
3&44*.(3'9/52$/.42/,,&2*3&15*00&%7*4)"2/
;
(2"-&90"%/%5,&4)&3&0"2"-&4&23$".#&
$)".(&%4/-&&49/5230&$*'*$"00,*$"4*/.2&15*2&
;
-&.43.&8"-0,&/')/74/02/(2"-"0"2"-&4&2
*33)/7."44)&#&(*..*.(/')"04&2
A
TTENTION:
/7&2-534#&"00,*&%4/4)&$/.42/,,&24/0&2'/2-4)&'/,,/7*.(34"24;5002/$&%52&/-&/'
4)&6/,4"(&302&3&.4"2&"4*.$/-*.(,*.&0/4&.4*",
/"6/*%&,&$42*$3)/$+)":"2%/2%"-"(&4/&15*0-&.4/.,9
3)/5,%0&2'/2-4)&'/,,/7*.(02/$&%52&)/2/5(),92&"%".%5.%&234".%4)&
02/$&%52&#&'/2&#&(*..*.('".&6&.4%/&3./4/$$527)*,&0&2'/2-*.(4)*302/$&%52&
**/-*!!
!(*1!*2!-
#9/0&.*.(4)".$)$*2$5*4%*3$/..&$4%&6*$&".%$/22&$44)&-",'5.$4*/.#&'/2&$/.4*.5*.(
%&3*2&%"$$&,4*-&
%&3*2&%%&$&,4*-&
-"8*-5-'2&15&.$92&15*2&%
%&3*2&%34/00*.(-/%&
-/4/232"4&%."-&0,"4&'2&15&.$9
-/4/232"4&%."-&0,"4&6/,4"(&
-/4/2."-&0,"4&5,,/"%-03 !
%&3*2&%$/.42/,-&4)/%
%&3*2&%/54054'5.$4*/.",*49
%&3*2&%02&3&4'2&15&.$*&3
-(!/!- !//*
*((*)'4$)#! -(!/!-.
/-/!-!
!%# Start-Up
4–2
#!,++#!11&#-,4#/1,1&#
!,+1/,))#/
&%!&%#"&'
4'))"'0-)6
$1&#
!,+1/,))#/&0 ##+-/#3',20)6-,4#/#"2-
"'$$#/#+1-/*#1#/+2* #/*6"'0-)6
%
,#+ )#1/1+"/#3#/0#(#60
$/,*1&#-/,%/*(#6-"*,"2)#0#1
!&%
1,8+"!6!)#-,4#/
#$#/
1,1&#-/,%/**'+%#5*-)#'+&-1#/
$6,2&3#-/,%/*(#6-"*,"2)#
,6,2&3#+),%'%+)
,)),4#/!,+1/,))#/,//#0#1-##"
!,+1/,))#/
+),%'%+),)),4#/!,+1/,))#/
/#0#1-##"!,+1/,))#/
&#!($,/-/,-#/*,1,//,11',+ 60#)#!1'+%
#$%#"&'
&'0/#.2'/#0/#*,3'+%))'+-210
1,+",+0##'%2/#'+
&-1#/&#$!1,/6"#$2)10#11'+%$,/
#$%
#"&'
'07
$6,2&3# )+("'0-)6-+#)
&#%/##+'+"'!1,/
4'))'))2*'+1#0#/#*,1#
'+-2101,!,+1/,)1#/*'+)
),!(1,,-#/1#1&#!,+1/,))#/
&#!($,/-/,-#/*,1,//,11',+ 60#11'+%1&#$/#.2#+!6
0,2/!#1,'10*'+'*2*0#11'+%
$6,2/#20'+%-/,%/*(#6-"*,"2)#3#/'$61&11&#
'0'))2*'+1#"$6,2/#20'+% )+(
"'0-)6-+#)3#/'$61&11&#
'+-211,'0'+
1&#
-,0'1',+
),4)6'+!/#0#1�-##"2+1')1&#*,1,/ #%'+01,12/+
&#!(1&#"'/#!1',+,$1&#*,1,/
01&#"'/#!1',+,$*,1,/
/,11',+!,//#!1
#0 ,
1/12-'0!,*-)#1#
'0!,++#!1+"),!(,21))'+!,*'+%-,4#/1,1#/*'+)0+"+"
002#
!,**+"$/,*#'1&#/1&#-/,%/*
(#6-"*,"2)#,/!,+1/,) ),!(1#/*'+)
$6,2/#20'+%-/,%/*(#6-"*,"2)#3#/'$61&11&#
'0'))2*'+1#"$6,2/#20'+% )+(
"'0-)6-+#)3#/'$61&11&#
'+-211,'0'+
1&#
-,0'1',+
002#
!,**+"$/,*#'1&#/1&#-/,%/*(#6-"
*,"2)#,/!,+1/,)1#/*'+) ),!(
002#
!,**+"$/,*#'1&#/1&#-/,%/*
(#6-"*,"2)#,/!,+1/,)1#/*'+) ),!(&#!(1&#
"'/#!1',+,$*,1,//,11',+
002#
!,**+"$/,*#'1&#/1&#-/,%/*
(#6-"*,"2)#,/!,+1/,) ),!(1#/*'+)
A
TTENTION:
203,)1%#*6 #-/#0#+111&#
-,4#/1#/*'+) ),!(0+"$,/--/,5'*1#)6
,+#*'+21#$1#/-,4#/'0/#*,3#"$/,*1&#!,+1/,))#/
4'1!&+614,,$1&/##*,1,/)#"0!,++#!1#"1,1#/*'+)0+"+"
5
$'%
%!'%&"%#%!!"
5–1
)%)*#%!'%&
This chapter covers both display and program parameters. Display parameters are read only (they
cannot be programmed), while program parameters can be changed to fit your motor control
requirements. You must have a Program Keypad Module to view/change display and program
parameters. The table below describes which parameters apply to the Preset Speed and Analog Signal
Follower models. Refer to the programming example below for programming instructions.
%!'%,$ %!'%(!%&
2'0-3&' 2'0-3&'
2'0-3&' 2'0-3&' ,#2'0-3&'
'$%-**-5(,&. &$1"-,2 (,#$1"0(.2(-,1-%!-2'#(1.* 7 ,#.0-&0 +
. 0 +$2$01,7. 0 +$2$0#$1"0(.2(-,2' 2(11' #$#.$02 (,1-,*7
2-2'$0$1$2.$$#-0, *-&(&, *-**-5$0+-#$*$%$02-2'$
*$&$,#2-2'$0(&'2
%#%!!"+!$
'$
%-**-5(,&(1 ,$6 +.*$-%2'$.0-&0 ++(,&12$.10$/3(0$#2-"' ,&$
. 0 +$2$01$22(,&,2'(1$6 +.*$
. 0 +$2$0
!
(1"' ,&$#%0-+(21% "2-07#$% 3*21$22(,&-%1$"-,#12-1$"-,#1$%$02-' .2$0. &$
%-0 ,$6.* , 2(-,-%0-&0 +$7. #-#3*$#(1.* 7 ,#.0-&0 ++(,&)$71
#'
-0$1$2
4 *3$12--0(&(, *
% "2-07#$% 3*21$22(,&10$%$02-
&'( '&
'#" &%$'#" ,$&$ ,
-
.0-&0 +2'$4 *3$-%
. 0 +$2$0
$,2$02'$.0-&0 +
&0-3.!7.0$11(,&2'$ .$)$7
'$8.0-&0 ++-#$(,#(" 2-05(**
(**3+(, 2$
0$113.#-5,)$713,2(*2'$#$1(0$#. 0 +$2$0#(1.* 71,2'(1" 1$
.0$112'$3.)$73,2(*. 0 +$2$0
!
#(1.* 71
0$112'$$"2)$7
'$.0-&0 ++-#$(,#(" 2-0%* 1'$1(,#(" 2(,&
2' 27-3" ,31$2'$3.#-5,)$712-"' ,&$2'$. 0 +$2$04 *3$
' ,&$2'$#$"$*2(+$4 *3$%0-+2'$% "2-07#$% 3*2-%1$"-,#12-
1$"-,#1!7.0$11(,&2'$#-5,)$73,2(*#(1.* 71
#'
-,2(,3-31*7'-*#(,&2'$3.-0#-5,)$75(**" 31$2'$4 *3$2-
(,"0$ 1$-0#$"0$ 1$ 1*-,& 12'$)$7(1.0$11$#
'$,2'$#$1(0$#4 *3$#(1.* 71.0$112'$)$7
'(150(2$1
2'$,$54 *3$2-+$+-07
'$.0-&0 ++-#$(,#(" 2-05(**12-.
%* 1'(,& ,#2'$#(1.* 75(**%* 1'-,"$(,#(" 2(,&2' 22'$,$54 *3$
' 1!$$, ""$.2$#
#'
% 2 ,72(+$5'(*$(,2'$.0-&0 ++-#$7-35(1'2- !-022'$
$#(2(,&.0-"$11.0$112'$ .$)$7
'$-0(&(, *4 *3$-%2'$. 0 +$2$0
5(**0$+ (,3,"' ,&$# ,#7-35(**!$$6(2$#%0-+2'$.0-&0 ++-#$
0-&0 +-#$,#(" 2-0
0-&0 +-#$,#(" 2-0* 1'$1
0-&0 +-#$,#(" 2-0
2-.1* 1'(,&
0-&0 +-#$,#(" 2-0
2-.1* 1'(,&
$(&
5–2
'$ ,&#)$&!(&'
This group of parameters consists of commonly viewed controller operating conditions such as controller
output frequency, output voltage, output current and frequency command. All parameters in this group
are read only.
Display
Group
!,-0)
-2(-740%=13()-2'6)1)28838,)4%6%1)8)6=39;-7,837));,)28,)'3286300)643;)6794
"
391%=*-2(-82)')77%6=*368,)'3286300)683(-740%=%74)'-*-'4%6%1)8)6)%',8-1)-8-743;)6)(94,-7-7
)74)'-%00=97)*90;,)28639&0)7,338-2+%2(1%/-2+7=78)1%(.9781)2873003;8,)7)78)47831%/)8,)'3286300)6
43;)694%8%74)'-*-'
4%6%1)8)6
6)778,)/)=8;-')!,)2=39'='0)43;)6838,)'3286300)6-8;-00(-740%=8,)4%6%1)8)68,%8=397)8
#(
*=39',%2+)%2=
4%6%1)8)678,)'3286300)6;,)243;)6)(94;-007,3;8,)0%78
4%6%1)8)68,%8;%746)7)28&)*36)=39;)28-283
13()
P# Parameter Description "+
"
"('
01 )($)(&%)",-740%=78,)398498*6)59)2'=%88)61-2%07
%2( %2(!
83> >
02 )($)(
# (-740%=78,)398498:308%+)46)7)28%88)61-2%07
%2( %2(!
83#%< 308%+)$ 308
03 )($)()&&"(-740%=78,)398498'966)2846)7)28%88)61-2%07
%2( %2(!
83-1)7
3286300)6%8)(
98498966)28
147
04 )($)(#*&-740%=78,)39849843;)646)7)28%88)61-2%07
%2( %2(!
83-1)7%8)(
3286300)698498
3;)6
/!
05 )'
# (
-740%=78,)97 308%+)0):)0 83# $
83# $
308
06 &%)",#!!"-740%=78,)*6)59)2'=8,%88,)'3286300)6
-7'311%2()(83398498,-7'311%2(1%='31)*631%2=3*8,)*6)59)2'=
7396')77)0)'8)(&=&%)", (36*631%'966)280=7)0)'8)(46)7)8
*6)59)2'=
83 >
07 '() (-740%=78,)'3()(0%78*%908291&)6*%*%908-7'966)280=
%'8-:),%7238&))2'0)%6)(8,)(-740%=;-00*0%7,)),%48)6*36*%908'3()
()7'6-48-327
83 91)6-' %09)
08 ('"
!$&()&-740%=78,)8)14)6%896)3*8,)'3286300)6
,)%87-2/ 83 )+6))
09 #"(&# &(()'-740%=78,)78%8973*8,)'3286300)6-2%&-2%6=
'3()(*361%8
-8 -8 -8 -8
922-2+
'')0
36;%6(
)')0
#(?-2%'8-:)
%2(%?%'8-:) 83 -2%6=91&)6
5–3
Display
Group
P# Parameter Description #
10
$'
-!!#&!-!'&*%&'$##!
)"&!) )"&!)
11
'%!-'
*&'$#$$#(&$!!&&"+&'-
!!#&!-!'&*%&'$##!
,!) )"&!)
12 ! !'%!-'
($%##!$''(($(%&!!!
#%)('##&-$$&"(
( ( ( (
$('
($%
*&'
(&(
($
#&-)"&
13 "
'%!-'(#!#!(&!&'
(+#"$($&*$!(#"$($&)&&#(
($
&'
14 $$'
-!!#&!-!'&*
%&'$##!
)"&!) )"&!)
15 !'%!-'
($%##!$''(($
&"#!
!$ &#%)('###&-$$&"('
%&"(&%%!'($(&'(%"$!$#!-
( ( ( (
$('
($
#&-)"&
&*( Parameters and Programming
5–4
(%(#(%+&(#*()
This group contains parameters whose values can be programmed. Refer to the “Programming Example”
outlined earlier in this chapter. Unless otherwise stated, parameters that are programmed while the
controller is running take immediate effect.
Program
Group
P# Parameter Description !$-
$
$!*) *%(.
+"*
30 "
!#
!%'*, '&,*'$$*,'*%(*'%2,'
-!#+#('+$.
*,!+$!&*'*&1!&*+!&'%%&
*)-&1-&$++
+(,
!++,,'.$-', *, &3
0*)-&1 '
'a a
&
!#
'
$
!%
$
!%
,'
'&+
'&+
31 "
!#
!%
'*, '&,*'$$*,'*%(*'%
-!#+#
('+$.
,'2 *,!+$!&*'*&1*+!&'%%&*)-&1
-&$++
+(,
!++,,'.$-', *, &3
"!#
!-*'.
,'
'&+
'&+
32À!$!#+#('+$.'/+,
*)-&1, ,'&,*'$$*/!$$'-,(-,
'&,!&-'-+$1
%*
!+(*%,*&&',(*'*%%/ !$, '&,*'$$*!+*-&&!&
,'
2 2
33À-!#+#('+$.! +,
*)-&1, '&,*'$$*/!$$'-,(-,
%*
!+(*%,*&&',(*'*%%/ !$, '&,*'$$*!+*-&&!&
,'
2 2
34 *%&%"*,*%!&+
+,'((!&%'-+1, '&,*'$$*
/ &+,'(!+!&!,!,*,',
%"!#
&
%"
%"*)
!*%+
**!$)
%(,','(
'+,,','(
&",!'&*#!&
,'
-%*!
$-
35 )('+$.,
.$-,'%','*
+*,&%($,*)-&1
,'
2 2Á
36 )
%"*,
.$-,'%','*
+*,&%($,.'$,
,''*
-&!,+&
,''*
-&!,+
'$,
'$,+'*
-&!,+
&'*
-&!,+
ÀThe analog inputs to the controller (i.e.,4-20mA, 0 to +10 V, or remote potentiometer) can be scaled to P32 - [Minimum Frequency] and
P33 - [Maximum Frequency] by programming P60 - [Analog Scale Teach].
ÁFor controllers without a program keypad module, you can change P35 - [Base Frequency] to 50 Hz via a dipswitch located under the blank
front panel. See the Removing Program Keypad Module section in Chapter 3.
Chapter 5 -
5–5
Program
Groups
P# Parameter Description Min/Max
Range
Units Factory
Default
37 [Maximum
V
oltage]-,
-!!" !,-/(%- -!--!('-+(%%+0"%%
(.-).-
P37 - [Maximum Voltage]
&.,- +-+-!'(+*.%-(
P36 - [Base Voltage]
-((+
.'"-,'
-((+
.'"-,
(%-
(%-,(+
.'"-,
'(+
.'"-,
38 [Boost Select]-,
-!((,-/(%- '+"',-!
(%-,)+2.+/
[Base Frequency], %
[Base Voltage], %
50
100
,
(%-,
50 100
,
+*
0
y
b
--"' ,
-!+(. !%(0
Setting Boost Voltage % of [Base Voltage]
Setting Fan/Pump Curves À
À
-(
.&+"
%.
39 [Skip Frequency](+$,
"'('#.'-"('0"-!
P40 - [Skip Frequency
Band]
+-"' +' (+*.'",-0!"!-!('-+(%%+0"%%
()+-
('-"'.(.,%1
'
b
y0(
-"&,
P40-[Skip Freq Band
--"'
'
$")
+*.'1
--"'
Frequency
Time
Controller Output
Frequency
a
(&&'
+*.'1
-(
2 2
40 [Skip Frequency Band]-+&"',
-!'+(.'-!
P39 - [Skip
Frequency] )+&-+
!-.%'0"-!0"%%-"&,
[Skip Frequency
Band
-!'(/'-!'%(0
/%.(2+(0"%%",%
-!,$")+*.'1
-(
2 2
%(&
5–6
Program
Group
P# Parameter Description #+
#
#(' ($&,
)!(
41 $($&*&!$!(!'!.-
.$! !,.%)#".*,"*,.$!
.
*0!,'* "/).%*)
.
#&(#
+&(#
-!+!!
-!+!!
*&!$)&&#(*" !..%)#
*&!$)&&#(*" !..%)#
((#'
*!,.%)#
%)%(/(!,.%)#
2%(/(!,.%)#
-!+!!
$&(#
*&!$)&&#(*" !..%)#
.*
/(!,%
'/!
42 $($&*&!$)&&#(
!..*(*.*,)(!+'.!"/'''* (+-
.*
(+!,!-
*"
*).,*''!,
.%)#
43 )&&#(
"(
2%(/(
*/.+/./,,!).''*1! !"*,!/,,!).'%(%.%)#
*/,-
'/!-!.%)+!,!).*"*).,*''!,,.! */.+/./,,!).
.*
44
$!
"%(!.$.$!$!('
0*'.#!1%''!++'%!
.*.$!(*.*,1$!)
($%$!(
%--!..*!%.$!,3,&!*,
3(+(* !
.*
!*)
!*) -
45
$!
$!(
*'.#!'!0!'++'%! .*.$!(*.*, /,%)#,&%)#
1$!)($%$!(
%--!..*!%.$!,3,&!*,3(+(* !
.*
*'. *'.-
$!"
.*+*(()
$!
$!(
"
+!!
$!(
$!('#%
& $
$!('#%
$!(
.*+
*(()
$!"
$!
$!(
"
+!!
"%$
!(+) Parameters and Programming
5–7
Program
Group
P# Parameter Description "&.
&
&"+* +')/
,$+
46 &(,+'-,%(&30$1
2'$"-,20-*(,.321%-0$(2'$095(0$-095(0$
03,%5#03,0$4"-,20-**1-$, !*$1#(1 !*$12'$.0-&0 +)$7. #+-#3*$(,.32
"-,20-*
'+
'(1. 0 +$2$0" ,,-2!$.0-&0 ++$#5'(*$2'$"-,20-**$0(1
03,,(,&
$*'('-)%,*+/$')+!!& +'+#+
++"& *
95(0$"-,20-*
95(0$"-,20-*
0-&0 +$7. #-#3*$"-,20-*
-+$,2 073,-05 0#3,$4$01$-,20-*
2-
3+$0("
*3$
47 ,+(,+'&" ,)-,%(&30$12'$0$* 7-32.32%3,"2(-, *(27
++"& *
0 = Controller
Ready/Faulted
1 = At Frequency
2 = Controller Running
3 = Reverse
4 = Motor Overload
5 = Ramp Regulated
7= Above Current
6 = Above Frequency
,+(,+!& **++-!&
8 = Above DC Bus
Voltage
$,$0&(8$# ,#0$230,12-1'$*%12 2$5'$,
.-5$0(10$+-4$#-05'$, % 3*2-""301
2'$"-,20-**$00$ "'$1"-++ ,#$#%0$/3$,"7
2'$"-,20-**$0(103,,(,&
2'$"-,20-**$0(1"-++ ,#$#2-03,(,2'$0$4$01$
#(0$"2(-,
5'$, +-2-0-4$0*- #"-,#(2(-,$6(121
2'$0 +.0$&3* 2-0(1+-#(%7(,&2'$
.0-&0 ++$# ""$*#$"$*2(+$12- 4-(# ,
-4$0"300$,2-0-4$04-*2 &$% 3*2%0-+-""300(,&
2'$"-,20-**$0$6"$$#12'$%0$/3$,"74 *3$
1$2(,
,+(,+!)*!'$
2'$"-,20-**$0$6"$$#12'$4 *3$1$2(,
,+(,+!)*!'$'+
*3$%-0
,+(,+!)*!'$
+312!$$,2$0$#(,-%
"-,20-**$00 2$#-32.32"300$,2
2'$"-,20-**$0$6"$$#12'$!314-*2 &$4 *3$1$2
(,,+(,+!)*!'$
9 = Retries Exhausted
2'$,3+!$0-%0$20($1%-0
*+)+)"*(1
$6"$$#$#
2-
3+$0("
*3$
48 ,+(,+!)*!'$$2$0+(,$12'$-,-%%.-(,2%-02'$
-32.320$* 75'$,
,+(,+'&" ,)
(11$22- ,#
++"& *
& *
2-8
2-
2-
-*21
2-
3+$0("
*3$
!%#
5–8
Program
Group
P# Parameter Description (
%$ % #)
&%
49 #"&)Carrier frequency for the PWM output waveform.
The chart below provides derating guidelines based on the PWM freq. setting.
1234
5678
84
86
88
90
92
94
96
98
100
% Output Current (A)
Carrier
Frequency
, kHz
%
: Ignoring derating guidelines can cause reduced controller performance.
2.0 to 8.0
0.1kHz 4.0 kHz
50 $%#%
#$Maximum
number of times the controller will attempt to
reset a fault.
0 to 9
Numeric
Value
0
51 $%#%
Time between restart attempts.
0.5 to 300
0.1 Seconds
10.0
Seconds
52 Enables/disables
dynamic braking. 0 = Disable, 1 = Enable
%
This parameter cannot be programmed while the controller is running.
0 to 1
Numeric
Value
0
53 &#'
Enables a fixed shape S-Curve. See formula below:
1/2
SĆCurve
Time
a'
a'a'
a'
a'
a'
1/2 SĆCurve
Time
À
S-Curve T
ime
Accel or Decel T
ime x S-Curve" setting
(in
percent)
À
S-Curve T
ime = 10 x .3
(!
Accel T
ime = 10 seconds
S-Curve Setting = 3
= 3 Seconds
$
Accel Time
Decel T
ime
% Maximum
S-Curve time is 60
seconds.
#&
S-Curve
Setting
0 = 0%
1 = 10%
2 = 20%
3 = 30%
4 = 40%
5 = 50%
6 = 60%
7 = 70%
8 = 80%
9 = 90%
10 = 100%
Numeric
Value
0
#*. , Parameters and Programming
5–9
Program
Group
P# Parameter Description $(1
("
($.- .),2
!/&.
54 & ,/&.))#
)(%'")')$0%'$'"(*!)'()#
)*!)'()*#)$#($"%!))+!*(*)$")!!.() )$0
).
(%'")'##$)%'$'"",!)$#)'$!!'('*###
)$
*"'
!*
55 '),2,) , --(
.!!#'!.!('+
%'($##!
*"'!* *"'
!*
*"'
!*
56 - . !/&.-!!
%'")'(#)'(($))$'.*!)('
'(),#())$+!*$0#)*!)*#)$#($"%!))(
%'")',!!())(! )$0
(%'")'##$)%'$'""
,!)$#)'$!!'('*###
).
(
*,)",'/&.0$&&)/,
('/-. & , 22&$(".# $(*/..).# )(.,)&& ,
).
(*/.) & .)$'.*!)()$0,'$#)'$!*(#
.%$#)'$!#%'")'())# )$0)$'#%'$'" .%
$#)'$!
)$
*"'
!*
57 ,)",')%#
())$0)(%'")'%'$))(!!$#)'$!!'
%'")'('$"##.*#*)$'/%'($##!
)$
*"'
!*
Program
Group – Analog Signal Follower Model Only
P# Parameter Description $(1
("
($.- .),2
!/&.
58 (. ,(&, +/ (2)!
'&*#.()%$#)'$")%'$'"
.%"$*!
!*$'&*#.$""#,#
, +/ (2 & .(
())$0
)$
/
59 , +/ (2 & .!)(
)($*'$)'&*#.$""#$'
)$#)'$!!'
..$("-
'&*#.($*''$"#!$#%*))$$#)'$!)'"#!
!$
'&*#.($*''$")!()%$#)%'$'""#)$
(. ,(&, +/ (2
)$
*"'
!*
#!$
60 (&)"
&
#!(
)
"#!$#%*)$'
'"$)%$)#)$")'#%*))$$%')),#
$($'/', +/ (2
#
1$'/', +/ (2
$(!)$
1$'/', +/ (2()
#!$#%*))$"-"*"+!*#'"#)%'")')$0#)#%'(()
#)' .
$(!)$
$($'/', +/ (2
()#!$#%*))$"#"*"
+!*#'"#)%'")')$0#)#%'(()#)' .
).
%'")''()()$0)'.$*%'(()#)' .
If you are using a bipolar input (-10 to +10V), do not scale the input to the
minimum frequency setting.
)$
*"'
!*
= This parameter applies only to the Analog Signal Follower model.
#'%
5–10
Program
Group – Preset Speed Model Only
P# Parameter Description !*
!
!'& '"%+
('
61 %&'%$(!+
""&%#$#$"!%($$
$$""%$ %$#'#$
$
) )
62 %&'%$(!+
""&%#$#$"!%($$
$$""%$ %$#'#$
$
) )
63 %&'%$(!+
""&%#$#$"!%($$
$$""%$ %$#'#$
$
) )
64 %&'%$(!+
""&%#$#$"!%($$
$$""%$ %$#'#$
$
) )
65 %&'%$(!+
""&%#$#$"!%($$
$$""%$ %$#'#$
$
) )
66 %&'%$(!+
""&%#$#$"!%($$
$$""%$ %$#'#$
$
) )
67 %&'%$(!+
""&%#$#$"!%($$
$$""%$ %$#'#$
$
) )
68 %&'%$(!+
""&%#$#$"!%($$
$$""%$ %$#'#$
$
) )
69
""&%#$#$"$$"
$"#$"!%#"$#""("#
"!%(%##
(%)
##$$&%$"$*
$
70
""&%#$#$"$$"
$"#$"!%#"$#""("#
"!%(%##
(%)
##$$&%$"$*
$
=
#
"$" #($$"#$
Preset
Accel/Decel Chart For Preset Speed Model Only
TB3–
SW3 TB3–
SW2 TB3–
SW1 %&'
"#$
"#$
"#$
"#$
"#$
"#$
"#$
"#$
6
#), *
*(-% +#((,$'"'-%,'!(*&,$('
6–1
-%,
'!(*&,$('
$"-* -%,$+)%/
+,-%,
-%,( -& *
À
À
## )# #),4$,/$2)1"#0!/'-1',+0
Controllers equipped with a program keypad
module will flash the display when a fault is
present. If a fault occurs, parameter 07 – [Last
Fault] displays. You can cross reference the
number that appears on the display (e.g., 22) with
the fault numbers listed in Table 6.A.
-%,$,#(-,*("*& /)
(-%
Controllers without a program keypad module
come equipped with a fault LED. When the fault
LED illuminates, a fault condition exists.
$)+
(% *-%,
IMPORTANT:If a fault occurs, it is important to
address and correct the fault as well as the
condition that caused the fault.
To clear a fault, perform one of the following:
DPress the program keypad’s stop button.
DCycle power to the controller.
DCycle the TB3 stop input signal to the
controller
DSet P54 – [Clear Fault] parameter to a “1”.
Table 6.A Bulletin 160 Fault Descriptions
-%,
-& *
-%,
'$,$('
-%, +*$),$('
(** ,$. ,$('
,4#/,00
2)1
203,)1%#/#*'+0 #),4+,*'+),+
-,4#/2-$,/),+%#/1&+0#!,+"0
,+'1,/'+!,*'+%)'+#$,/),43,)1%#,/)'+#-,4#/
'+1#//2-1',+
+"#/,)1%#
2)1
203,)1%#$#)) #),41&#*'+'*2*,/
!,+1/,))#/0/1#"1'+-213,)1%#
2+"#/3,)1%#1/'-,!!2/01 203,)1%#
#.2'3)#+11,'+!,*'+%)'+#3,)1%#
,/!,+1/,))#/0/1#"1'+-213,)1%#
2+"#/3,)1%#1/'-,!!2/01 20
3,)1%##.2'3)#+11,'+!,*'+%)'+#
3,)1%#
,+'1,/'+!,*'+%)'+#$,/),43,)1%#,/)'+#-,4#/
'+1#//2-1',+
3#/,)1%#
2)1
20*5'*2*3,)1%##5!##"#",/
!,+1/,))#/0/1#"1'+-213,)1%#
,3#/3,)1%#1/'-,!!2/01 203,)1%#
#.2'3)#+11,'+!,*'+%)'+#3,)1%#
,/!,+1/,))#/0/1#"1'+-213,)1%#
,3#/3,)1%#1/'-,!!2/01 20
3,)1%##.2'3)#+11,'+!,*'+%)'+#
3,)1%#
20,3#/3,)1%#!20#" 6*,1,//#%#+#/1',+,+'1,/
'+!,*'+%)'+#$,/#5!#00'3#3,)1%#51#+"1&#
"#!#)1'*#,/'+01))"6+*'! /(#*,"2)#,/#51#/+)
!-!'1,/*,"2)###--#+"'5
$*-"+
6–2
&".&&"-%(.&-", +%*-%)(,
)(-%(."!
.&-
.'"+
.&-
(!% -%)(
.&-
", +%*-%)(
)++" -%/" -%)(
"'"%'
('
"'"%&&'"'"%"&+&&) "!%%'"!' "%%("%$(%
"'"%
)%"
('
!'%!'%"!")%"'%#+&&) "'"%
"+&'&
( "'"%"(!'"!'%"%"('#('(%%!'
"&!"'+'(%%!'&',
)-)+
/"+&)!.++"(-
(
)),-
)&-,
)%
#%'(%
('
+&&)''' %""%%','&!!& !'
' #%'(%"%""%!"!"#%'!!
)%(%%!'
('
)%(%%!'''!%*%'%#%(' &"%'%('''"!'%"%"('#('"%+&-
&)""!'"!&'' "'"%
"!'%"%
&'('
'"#!#('!"'#%&!' &'"#"!!'"!''% !
('
&!)' &'(&!
","-"#.&-,
+'%&
('
"!'%"%'"%&'('*'!'!( %
"%'%&&'!
",-+-
+%",
#%&,&' ('
&(' &'"%"(!(''''*!
"!'%"%! "'"%!#&
'*%!'*!'"!'%"%! "'"%
"'"%"%%"(!#&
&(' &'"%"(!(''''*!
"!'%"%! "'"%!#&
'*%!'*!'"!'%"%! "'"%
"'"%"%%"(!#&
&
('
&'"%"(!(''''*!
"!'%"%! "'"%!#&
'*%!'*!'"!'%"%! "'"%
"'"%"%%"(!#&
"%'
('
+&&)(%%!'&!'''*!
'&'*""!'%"%"('#(''% !&
' "'"%!+'%!*%!'"'"!'%"%
"('#(''% !&"%&"%'"!'"!
"%'
('
+&&)(%%!'&!'''*!
'&'*""!'%"%"('#(''% !&
' "'"%!+'%!*%!'"'"!'%"%
"('#(''% !&"%&"%'"!'"!
"%'
('
+&&)(%%!'&!'''*!
'&'*""!'%"%"('#(''% !&
' "'"%!+'%!*%!'"'"!'%"%
"('#(''% !&"%&"%'"!'"!
"*%&'
('
('''(%!!'&'%'-(#&$(! "!'%"%*%! "'"%*%!
#%"%
('
(%&*!"!'%"%#% '%&%%&''"
('&
%('
&*(
6–3
"(%+") %%*!$
(%"# %((*!,*!%$
.3.1$.%2-.323!13
..43/435.+3!'%3.,.3.1
(%#* /.6%1 #)1#4)3
D(%#* 24//+8 5.+3!'%
D(%#*!++&42%2!-$ $)2#.--%#32
(%#* ,.3.1
D%1)&83(!3,.3.1)2#.--%#3%$/1./%1+8
(%#*#.-31.+ )-/43 2)'-!+2
D%1)&83(!3 2)'-!+)2/1%2%-3
D%1)&83(!32)'-!+)2/1%2%-3
D%1)&83(!3!-$2)'-!+2!1%".3(!#3)5%
(%#*$&+*%"*
D&$&+*%"*)22%33.9.-+83(%/1.'1!,*%8/!$,.$4+%*(*"433.-6)++23!13
3(%,.3.1
.-31.++%13!13%$"43,.3.1
1.3!3)-'
+*&+*('+$-
$)2/+!829
(%#* ,.3.1
D%1)&83(!3,.3.1)2#.--%#3%$/1./%1+8
(%#* &1%04%-#8 2.41#%('+$-%##$
D%1)&83(!3&1%04%-#82)'-!+)2/1%2%-3!33%1,)-!+"+.#*
:2)'-!+
,2)'-!+
D%1)&83(!31%2%31%04%-#)%2!1%2%3/1./%1+8
(%#*#.-31.+ )-/43 2)'-!+2
D%1)&83(!3!-$!1%#.11%#3%&%13.3(%#(!13!33(%%-$.&(!/3%1
(%#* /!1!,%3%1 2%33)-'2
D%1)&83(!3('"*)22(.6)-'$%2)1%$&1%04%-#82.41#%
D%1)&83(!3$*($"('+$- )23(%$%2)1%$5!+4%
.3.1-.3!##%+%1!3)-'/1./%1+8 (%#* ,.3.1
D%1)&83(!3,.3.1)2#.--%#3%$/1./%1+8
D%1)&83(!3-.,%#(!-)#!+/1."+%,2%7)23
(%#* /!1!,%3%1 2%33)-'2
D%1)&83(!3"!#.1"!#)22%3/1./%1+8
D%1)&83(!3+(($*!#!*)22%3/1./%1+8
D%1)&83(!3%%)*%"*))22%3/1./%1+8
!--.3./%1!3%)-9
,.$%
%1)&83(!3$&+*%"*)22%33.9
%1)&83(!3/.6%1(!2"%%-#8#+%$&.1!".5%#(!-'%3.3!*%%&&%#3
%1)&83(!3".3(!-$26)3#(%2!1%#+.2%$2),4+3!-%.42+8
6–4
L1/R
L3/T
L2/S
TB3
- 1
TB3 - 2
TB3 - 3
(Common)
-10 to +10V
4 - 20 mA
Common
Stop
Start
Reverse
TB3 - 4
TB3 - 5
TB3 - 6
TB3 - 8
TB3 - 7
or
Potentiometer
or
Opto
Isolator
C P U
Relay
Circuitry
Program Keypad
Module
Motor
T1/U
T2/V
T3/W
GND/PE
Current
Circuitry
Bus
Voltage
Circuitry
Control
Power
Fault Feedback
DC-DC+BR-BR+
Customer
Programmable
Output
Capacitor ModuleBrake Module
GND/PE
TB3 - 9
TB3 - 10
TB3 - 11
F
r
e
q
u
e
n
c
y
R
e
f
e
r
e
n
c
e
$
A–1
" "!
Tables A.1 and A.2 contain information that is unique to each SSC Controller rating. Table A.3
contains information that applies to all Controller ratings.
"! " !" !#"
!
!
!
! !
% /#+0+. 0&*$'
10,101..#*0 4
+3#.&//&, 0&+* 00/
!
*,10+(0 $#.#-1#*!5
&*$(#% /# *"%.##% /#6
,#. 0&+* ( *$#
7
*,10'
"
++(&*$#0%+"
+*2#!0&+*++(#"
*++(#"
#!À
&0%#40#.* (5* )&!. '#+"1(#
&0%+10#40#.* (5* )&!. '#+"1(#
"! " !" !#"
!
!
! !
% /#+0+. 0&*$'
10,101..#*0 4
+3#.&//&, 0&+* 00/
!
*,10+(0 $#.#-1#*!5
%.##% /#6
,#. 0&+* ( *$#
*,10'
"
++(&*$#0%+"
+*2#!0&+*++(#"
*++(#"
#!À
&0%#40#.* (5* )&!. '#+"1(#
&0%+10#40#.* (5* )&!. '#+"1(#
À
A–2
Output V
oltage (V)
Adjustable from 0V to input voltage
Output Frequency (Hz)
0 to 240 Hertz Programmable
Efficiency (%)
97.5% (T
ypical)
Transient Protection
Standard 2 kV (Optional 6 kV using MOV module). See accessories on page A-5.
Enclosure
IP 20
Ambient Temperature 0_C to 50_C
Storage T
emperature Ć40_C to 85_C
Relative Humidity
0 to 95% (non condensing)
Vibration
1.0 G Operational - 2.5 G Non-operational
Shock
15 G Operational - 30 G Non-operational
Altitude 1,000 m (3,300 ft.) without derating
Control Input Type
For dry contact closure input - the controller has an internal 12V power supply that provides
10-mA (typical) current flow.
Also accepts open collector/solid state input with maximum leakage current of 50 mA
Start, Stop, Forward/Reverse
Configurable inputs for 2 or 3 wire control
SW1, SW2, SW3
Configurable Inputs for control of 8 preset speeds and 2 Accel/Decel times
Approvals
UL508C 89/336/EECÀ
CSA 22.2
Designed to meet these standards
IEC 146-1-1
FCC Class AÀ
and B
À
VDE 0871
À
and 0875
À
External Speed Potentiometer
1K to 10K Ohms, 2 W
atts Minimum
Analog Input (4 to 20mA)
Input lmpedance 250 Ohms
Analog Input (-10 to +10 V DC)
Input Impedance 100 K Ohms
Programmable Output
(Form C Relay contact)
Resistive rating: 0.4A @125V AC, 0.2A @ 230 V AC, 2A @ 30V DC
Inductive rating: 0.2A @ 125V AC, 0.1A @ 230V AC, 1A @30V DC
À With external filters.
A–3
PWM Algorithm Sine Weighted PWM with Harmonic Compensation
Switching Device (3-Phase Output)
IGBT (Intelligent Power Module)
V/Hz Ratio Programmable
Carrier Frequency
Adjustable from 2kHz to 8kHz in 100 Hz Increments (Factory default is 4 kHz)
DC Boost Adjustable - Select from a family of Boost Curves
Current Limiting
T
rip Free Operation, CoĆordinated for Controller and Motor Protection - Programmable from
20% to 190% of Controller Output Current
Motor Protection I2
t Overload Protection - 150% for 60 seconds, 200% for 30 seconds
Overload Pattern #0
Flat response over speed range (no speed compensation)
Overload Pattern #1
Speed compensation below 25% of Base Speed
Overload Pattern #2 Speed compensation below 100% of Base Speed
Acceleration/Deceleration Time(s)
0.1 to 600 Seconds
S-Curve Accel/Decel Time(s) 0 to 100% of Accel/Decel time - not to exceed 60 seconds
Stopping Modes
3 modes (programmable)
Ramp to stop 0.1 to 600 seconds
Coast Stops all PWM Output
DC Brake to stop
Applies DC V
oltage to the Motor for 0 to 15 seconds
Overcurrent
200% hardware limit, 300% instantaneous fault
Excessive Temperature Embedded temperature sensor trips if heatsink temperature exceeds 95°C
Over/Under V
oltage DC Bus voltage is monitored for safe operation.
For controllers rated at input voltage 200-240 V
AC, overvoltage trip occurs at 410 VDC bus
voltage (equivalent to 290 V
AC incoming line voltage).
For controllers rated at input voltage 380-460 V
AC, overvoltage trip occurs at 815 VDC bus
voltage (equivalent to 575 V
AC incoming line voltage ).
For controllers rated at input voltage 200-240 V
AC, undervoltage trip occurs at 210 VDC bus
voltage (equivalent to 150 V
AC incoming line voltage).
For controllers rated at input voltage 380-460 V
AC, undervoltage trip occurs at 390 VDC bus
voltage (equivalent to 275 V
AC incoming line voltage).
Control Ride Through
Minimum ride through is 0.5 seconds - typical value 2 seconds
Ground Short
Any output short to ground, detected prior to start
Faultless Ride Through
100 Milliseconds
Output Short Circuit Any output phase to phase short
Programmer
Optional, Removable Program Keypad Module
Type of Display
6 character LED - two digit parameter number and four digit value
Local Controls SPEED, RUN, STOP, and DIRECTION controls
%
A–4
# " !!
Use the drilling template at the back of the manual for mounting the controller.
" !
"!
À
$
!!
" !"!
" !"!
$
!!
$
!!
À
&
A–5
""!"
For
All Controller Ratings – 0.37 to 2.2kW (1/2 to 3 HP)
#!!
#"
'
!
$
$
#!"
#'
#!"
#!
$
$#
#
#
# # # # #
*
*
&
&
À
*
&
*
*
&
&
À#"()!' $#'%$""%
#!#"""!"
For
Controller Ratings – 0.37 to 2.2kW (1/2 to 3 HP)
##
'$#
!!' $
%#$#
$
# # # #
A–6
Index
I–1
4 %+.2%/$
4 %+.2%/$
%)+0/2%-%)#
!' !!'*)/-*'
(%!)//!(+!-/0-!
)'*#%)+0/
/*
(
)'*#.'!/!$
++-*1'.
0/*-!./-/
-!./-//%(!
-!./-//-%!.
'*& %#-(
-)$%-0%/ %.*))!/
+%/*-(* 0'!*))!/%)#
--%!-"-!,0!)3+2(
/'*#)0(!- !.-%+/%*)
$)#%)#.!"-!,0!)3"-*("/*-3 !"0'/
'!-%)#"0'/
'!-%)#"0'/.
*)/-*'2%-%)#
)'*#%#)'*''*2!-(* !'
-!.!/+!! (* !'
*)/-*'2%-%)#-!,0%-!(!)/.
)'*#%#)'*''*2!-(* !'
-!.!/+!! (* !'
0--!)/'%(%/%)#
0--!)/-/%)#
!)'!
-&!/*./*+
$*' '!1!'
!"0'/.-!.!//%)#/*
!/!-(%)%)#*)/-*''!-%)"*-(/%*)
%#)*./%.
%(!).%*).
%.+'3#-*0+
+-(!/!-.
*)/-*''!-"!/0-!.
*)/-*''!-.+!%"%/%*).
3)(%-&!*))!/%*)
3)(%-&!-!.%./*-
!""!/.'*)#(*/*-'!'!)#/$.
!'!/-*.//% %.$-#!
")+0(+1*'/.4+//!-).
"0'/0""!-
"0'/%)"*-(/%*)/-*0'!.$**/%)#
"0'/
"0'/.'!-%)#
"-!,0!)3 %+.2%/$
"-!,0!)3.*0-!.!'!/%*)
)'*#%#)'*''*2!-(* !'
-!.!/+!! * !'
-!.!/+!! (* !'
"0.%)#)+0/
#!)!-'+-!0/%*).
#-*0) %)#
%)+0/(* !.!'!/%*)
%)./''/%*)-!*((!) /%*).
%)./''/%*)+-!0/%*).
%)./''%)#*)/-*''!-
%)./''%)#/$!*)/-*''!-
Index
I–2
%"&%0*)-&1
%"&"%-%$*&
%','*$$& ,!+,+
&%($,"&'*%,"'&
'(*,"& '&,*'$$*/",!'-,(*' *%#1(%'-$
'(*,"& '&,*'$$*/",!'-,#1(
'-,(-,'&,,+
'-,(-,"+'&&,"'&
'-,(-,*,"& +
+"& $(!+
,!*(!+
'.*$'(*',,"'&
(*%,*+
"+($1 *'-(
"+($1'&$1
(*' *% *'-(
(',&,"'%,*/"*"&
('/*/"*"&
(*-,"'&+
(*+,*)-&"+
(*+,*)-&1
(*' *% *'-((*%,*+
(*' *%#1(%'-$
+*"(,"'&
"+($1%'
,-*+
#1+*"(,"'&+
(*' *%%'
*%'.$
(*' *%$'#
(*' *%%'
(*' *%%"&
0%($
+,(+
(*' *%%"& (*%,*+
*'%%&,"'&+'*'&,*'$$*"&+,$$,"'&
*+,,"& ,','*1-$,+
*.*+
-*.
+#"(*)-&1
+("","'&+(*',,"'&
+("","'&++"& $(!+
&."*'&%&,$
"&(-,'-,(-,*,"& +
+("","'&+,!*(!+"&(-,'-,(-,*,"& +
+("","'&+,!*(!+&."*'&%&,$
+("","'&+'*$$'&,*'$$**,"& +&."*'&%&,$
+,&*+'%($"&
+,*,
+,'(("&
+,'* ,%(*,-*
,*%"&$$'#+
'&&,!*
,'*)-*,"& +
,*'-$+!'',"&
-$,+*"(,"'&+
."*,"'&
.'$, *,"&
/"*"&
'&,*'$&+" &$
-+*)-"*%&,+
"&(-,$"&-++
('/*
,*%"&$$'#+
Attach template to mounting surface
and drill four (4) 4.5 mm (0.177 inches) diameter holes.
Dimensions are in millimeters [inches].
I-1
'7:4-?2-.:.8:.;.6<*<276
:0.6<26*
S
=;<:*42*
S
=;<:2*
S
*1:*26
S
.402=5
S
:*B24
S
=40*:2*
S
*6*-*
S
124.
S
126* "
S
7475+2*
S
7;<*"2,*
S
:7*<2*
S
A8:=;
S
B.,1".8=+42,
S
.65*:3
,=*-7:
S
0A8<
S
4#*4>*-7:
S
264*6-
S
:*6,.
S
.:5*6A
S
:..,.
S
=*<.5*4*
S
76-=:*;
S
760760
S
=60*:A
S
,.4*6-
S
6-2*
S
6-76.;2*
S
:.4*6-
S
;:*.4
S
<*4A
*5*2,*S*8*6S7:-*6S7:.*S=?*2<S.+*676S*4*A;2*S.@2,7S.<1.:4*6-;S.?).*4*6-S7:?*AS *32;<*6S .:=S 12428826.;S 74*6-S 7:<=0*4
=.:<7
"2,7
S
!*<*:
S
"75*62*
S
"=;;2*#
S
#*=-2:*+2*
S
#260*87:.
S
#47>*32*
S
#47>.62*
S
#7<1/:2,*".8=+42,
S
#8*26
S
#?.-.6
S
#?2<B.:4*6-
S
$
*2?*6
S
$1*24*6-
$=:3.AS
%62<.-:*+52:*<.;
S
%62<.-260-75
S
%62<.-#<*<.;
S
%:=0=*A
S&
.6.B=.4*
S(=07;4*>2*
44.6C:*-4.A
*"7,3?.44*=<75*<276+=;26.;;1*;+..61.482602<;,=;<75.:;258:7>.8:7-=,<2>2<A*6-9=*42<A/7:
57:.<1*6A.*:;'.-.;2065*6=/*,<=:.*6-;=887:<*+:7*-:*60.7/*=<75*<2768:7-=,<;?7:4-?2-.$1.A
26,4=-.
4702,8:7,.;;7:;87?.:*6-57<276,76<:74-.>2,.;78.:*<7:26<.:/*,.;;.6;7:;*6-*>*:2.<A7/
;7/<?*:.
"7,3?.44
2;76.7/<1.?7:4-
;4.*-260<.,167470A,758*62.;
44.6C:*-4.A.*-9=*:<.:;#7=<1#.,76-#<:..<24?*=3..'%#$
.4C*@C
=+42,*<276
=4A
#=8.:;.-.; =+42,*<276C.+:=*:A*6-%=6.
CC
78A:201<44.6C:*-4.A758*6A
6,*"7,3?.446<.:6*<276*4,758*6A :26<.-26%#
