Service Manual Basic Four 7270 Video Display Terminal 13xx 8 Way Board BFISD8046__7270_Video_Display_Terminal_Service Manual_1980 BFISD8046 1980
BFISD8046__7270_Video_Display_Terminal_ServiceManual_1980 BFISD8046__7270_Video_Display_Terminal_ServiceManual_1980
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SF/SD 8046 Mode/7270 Video Display Terminal Service Manual 1.. 1. ~ Basic Four ""'~, Information Systems @ The information contained herein is proprietary to and considered a trade secret of Manag-ement Assistance Inc. ' All rights reserved. No part of this publication may be reproduced, recorded or stored in a retrieval system, or transmitted, in any form or by any means, whether electronic, mechanical, photog-raphical, or otherwise, without prior written permission of the Basic Four Information Systems Division of -Management Assistance Inc. All Rights Reserved. BFISDB046 Copyright © 1980 by Management Assistance Inc. All specifications are subject to change wi.thout notice. Basic Four and MAl are registered trademarks of Management Assistance Inc. Printed in the United States of America Basic Four Information Systems Division, Management Assistance Inc. 14101 Myford Road, Tustin, California 92680 (714) 731-5100 TABLE OF CONTENTS Page CHAPTER 1 INTRODUCTION 1.1 1.2 1.3 1.4 General Description ..... Purpose . . . . . . . . . . . Physical Description . . . . . . . . Specifications . . . . . . . CHAPTER 2 INSTALLATION AND OPERATION 2.1 2.2 2.2.1 2.2.2 2.3 2.4 2.5 2.6 Unpacking/Packing Procedure . . . . . Pre-Installation Checks . . . . . . . Model 7270 Pre-Operational Checks . Model 7280 Pre-Operational Checks . Input Power Configuration . . . . . Systems Installation Procedure Operational Switches and Controls . . Operating Modes . . . . . . . . . . . .. · . . 1-1 · 1-1 ... .... ... . . . · . . 1-1 . .... · . . 1-3 · . . . . . . · . . . . . . . .. . . . . . . . ........ . . . . .. .. ......... . . . . . . .. . 2-1 2-1 2-3 2-5 2-8 2-8 2-8 2-12 CHAPTER 3 MAINTENANCE 3.1 3.2 Introduction . . . . . . . . . . . . ......... General Operation . . • . . . . . . . . . . . . . . . . Functional Description . . . . . . . . . . . . . . CRT Display Monitor Assembly . . . . . . . . . . .. Video Amp 1i fier . . . ............... Vertical Deflection . . . . . ....... .. Horizontal Deflection ........ ..... ... ... ........ Keyboard Assembly Control I/O Logic PCB . ............... Microprocessor . . . . . . . . . . .. .. . Data Input/Output . . . . . . . . . . . . . . . . Program Flow . . . . ....... ...... Power Supply Assembly . . . . . . . . . ....... Diagnostic Tests . . . . . . . . ...... . VDT Diagnostic Test . ... ...... . General Characteristics . . . ........... Operating Instructions . . . . . . . . . . . . BASS System Level Diagnostic Tests . . . . . . . Adj ustment Procedures . . . . . . . . . . . . . . . . . . . Power Supply Adjustments . . . . . . . . . . . . . . . . Video Monitor Adjustments . . . . . . .... Horizontal Adjustments . . . ..... .... Vertical Adjustments . . . . . . . .. .... . . . . . . . . .. ... Focus Adjust Centering Adjust . . . . . . . . . ~ ... 3-1 3-1 3-3 3-4 3-4 3-4 3-5 3-6 3-9 3-9 3-9 3-11 3-13 3-15 3-15 3-15 3-16 3-17 3-18 3-18 3-19 3-20 3-20 3-21 3-21 3.3 3.3.1 3.3.1.1 3.3.1.2 3.3.1.3 3.3.2 3.3.3 3.3.3.1 3.3.3.2 3.3.3.3 3.3.4 3.4 3.4.1 3.4.1.1 3.4.1.2 3.4.2 3.5 3.5.1 . 3.5.2 3.5.2.1 3.5.2.2 3.5.2.3 3.5.2.4 111 TABLE OF CONTENTS (continued) Page CHAPTER 4 REMOVAL/REPLACEMENT PROCEDURES/SPARE PARTS LIST 4.1 4.2 4.3 4.3.1 4.3.2 Introduction • . . . . . . . . Spare Parts List . • . . . . . Removal/Replacement Procedures General • . . . . . . ':.' . CRT Assembly . • . . . . '.. CHAPTER 5 REFERENCE DATA APPENDIX A VDT CONTROLLER lV . . . . . . . . . . . . . . . . . . . . . . . . • . . . • • . . ...... . . . . . . . • • . . . . . • . . . . • . . .... 4-1 4-1 4-1 4-2 4-2 LIST OF ILLUSTRATIONS F.i gure 1-1 2-1 2-2 2-3 2-4 3-1 3-2 3-3 3-4 3-5 3-6 3-7 3-8 3-9 3-10 3-.11 3-12 Page VDT Assembly/PCB Location . . . . . . . VDT Power Transformer Input Connections I/O Control Logic PCB . . . . . . . Model 7270 Test Patterns . . . . . . . Mouel 7280 Test Patterns . . . . . . . . Character Generation . . . . Functional Block Diagram, VOT . English Keyboard . . . . . . World Trade Keyboard . . World Trade (Belgian/French) Katakana Keyboard (7280) . . . . . . . . Firmware Interface To VOl . Overview Firmware Flow . . . . . . . . . . ....... . Block Diagram, Power Supply Block Diagram Regulator Assembly . . . VUT Power Supply Adjustments . . . . . . . . . Monitor Board Adjustments. . . . . ..... . ... .. .. .... .. .. . . . . . . . .... ..·.. . . ·.. . . .. . . 1-2 2-1 2-2 2-4 . . . . .. 2-6 3-2 3-3 3-7 3-7 3-8 3-8 3-11 3-12 3-13 3-14 3-19 3-20 LIST OF TABLES Page Table 1- 1 2-1 2-2 2-3 3-1 4-1 5-1 . . Specifications . . . . . . . . . . . . . . . . · . Transformer Primary Connections ........ . VOT Switches . . . . . . ... ........... . Keyboard Controls . . . . . ...... . . . . . . . Firmware Flags Definition. . ...... . Spare Parts List . . . . . . . .... . Glossary, Signal List . . . ............. . . 1-3 2-1 2-9 2-10 3-10 4-1 5-3 'CHAPTER 1 INTRODUCTION 1.1 GENERAL DESCRIPTION The Model 7270/7280 Video Display Terminal (VDT) contains an operator controlled keyboard for entry of data to the CRT display, an I/O port for communication with a host CPU (BFC Model 200/410 and 610/730 Systems), and a printer port for communications to a RS-232C compatible serial printer. The VDT is packaged as a two-piece molded housing unit which can be mounted on top of a console work surface or stand alone on a table. It displays up to 24 lines of 80 characters and is intensity modulated by a 5 x 7 dot matrix. Figure 1-1 shows the location of the VDT assemblies and PCBs. 1.2 PURPOSE This manual contains the necessary information to repair and maintain the VDT. It contains both physical and functional descriptions, installation/operation and maintenance procedures, and a spare parts list. 1.3 PHYSICAL DESCRIPTION The VDT contains a single logic PCB, a power supply, and video monitor assemblies that are readily accessible for servicing. port and a printer port. The logic PCB contains both an I/O Physically the 7280 differs from the 7270'in that it contains the Katakana keyboard and the Controller is modified for eight bit data transmission. They are functionally similar (refer to Chapter 3 for a more detailed discussion of VOT function). 1-1 VIDEO MONITOR POWER SUPPLY LOGIC PCB KEYBOARD Figure 1-1. 1-2 vor Assembly/PCB Location 1.4 SPECIFICATIONS TABLE 1-1. SPECIFICATIONS Parameters Characteristics PHYSICAL Width 18.3 inches (46.4 cm) Depth 21.5 inches (54.6 cm) Height 12.5 inches (31.8 cm) Weight 25 pounds (11.4 kg) POWER Line Voltage 115/230 VAC Frequency 50/60 Hz Current 1.4A@115 VAC 0.7A@230 VAC Power 161VA Phase Single phase 3 Wlre Heat Output 549.5 Btu/hr ± ± 10% 0.2% ENVIRONMENTAL Temperature Humidity 40% to 60% non-condensing GENERAL Display CRT Size 12 inch diagonal w/P4 phosphor Display Field 24 lines of 80 characters Display Size 7-7/8 inches x 5-1/2 inches ± 0.1 inch Matrix 5 x 7 dot w/white characters on black 1-3 TABLE 1-1. SPECIFICATIONS (continued) Parameters Characteristics 1---------------------+------.--..--.. --.--.-.-.-.-------------'1 Interface Signals 1-4 Binary One -3 volts to -9 volts minimum (receive data/transmit data) Binary Zero +3 volts to +9 volts minimUm (receive data/transmit data) Receiver termination 4000 ohms Transmitter termination 300 ohms Maximum cable length 1,000 feet (cable is ordered in increments of 25 feet) CHAPTER 2 INSTALLATION AND OPERATION 2.1 UNPACKING/PACKING PROCEDURE The VDT is shipped in a specially designed container consisting of a corrugated cardboard box and a two piece foam pad. This container must be retained for any future shipment of the VDT. Unpacking the VDT is a fairly simple task which can be performed by one person. Care must be taken not to drop the VDT as it is removed from its container. 2.2 PRE-INSTALLATION CHECKS 1. Loosen the cover retaining screws located on the bottom front two corners and then open the top cover of VDT. 2. Carefully inspect the interior of the VDT for shipping damage, loose connectors, loose hardware, IC's out of their sockets, etc. 3. Verify the input power configuration is correct (Table 2-1 and Figure 2-1). TABLE 2-1. Input Connect Taps 1 and 2 Tap 2 to Tap 5 and Tap 1 to Tap 4 Taps 1 and 3 Tap 3 to Tap 6 and Tap 1 to Tap 4 Taps 1 and 5 Tap 2 to Tap 4 Taps 1 and 6 Tap 3 to Tap 4 Voltage 100 VAC ; 115 VAC 200 VAC 230 VAC I II TRANSFOID1ER PRIMARY CONNECTIONS 1 6 lOOV INPUT Figure 2-1. 115V INPUT 200V INPUT 230V INPUT VOT Power Transformer Input Connections 2-1 J4 o -~-Jl o S2 J5 o o •oo a o 51 J8 CONTRAST J7 LOC ZL VOl ----- PtttNTER Figure 2-2. 2-2 I/O Control Logic PCB 4. Close top cover of VDT and tighten retaining screws (refer to step 1). 5. Set DUPLEX switch (Sl) to Batch mode (Figure 2-2). 6. Set jumper at location 2L to 9600 baud for the VOT and 2400 baud for the Printer (Fig'ure 2-2). 7. Check that the ac line includes a third-wire earth ground that meets, or exceeds the requirements of the National Electrical Code. This can be checked by the following procedures: oj a. Locate the circuit breaker that is to supply power to the system. With a digital voltmeter set to measure 20 volts ac, and the circuit breaker turned on, measure the drop between the green and white wires at the power source (wall outlet). The measured voltage must be less than 1.8 volts ac. b. Switch the source circuit breaker off. Measure the resistance between the green and white wires at the power source (wall outlet). The resistance must be less than the value shown below for the applicable circuit breaker rating. CB Rating Resistance 15 amps 20 amps 30 amps 0.30 ohms 0.25 ohms 0.15 ohms If either measurement in step a or b above is not less than the value given, request the customer to provide a power source that meets these requirements. 8. Connect VOT power plug to proper ac voltage source. 9. Set VOT MAIN POWER switch to the ON position and verify the following: a. An audible tone of approximately one kilohertz is present at the speaker for one second. b. The cursor appears, in approximately 30 seconds, at the home position (0,0) on the display. MOOEL 7270 PRE-OPERATIONAL CHECKS ~.1 1. Verify that the Mode key is not locked in the pressed position. 2. On the Typewriter section of the keyboard, press and release each Alpha Numeric and Symbol key, from left to right until all of these keys have been pressed (44 keys). 3. On the Adding Machine section of the keyboard, press and release each Numeric and Symbol key, from left to right until all of these keys have been pressed (13 keys). 4. Press and release the Space Bar twenty-three times. 5. The resulting display will consist of one row of Alpha Numeric characters and Symbols as indicated on Figure 2-3, line A. The Cursor will appear at location 0,1. 2-3 6. Press Mode key until it locks in the pressed position, and release it. 7. Repeat steps 3 thru 4. 8. The resulting display will consist of two rows of Alpha Numeric characters and Symbols as indicated in Figure 2-3, lines A and B. The Cursor will appear at location 0,2. 9. While holding the Shift key pressed, repeat steps 2 thru 4. 10. The resulting display will consist of three rows of Alpha Numeric characters and Symbols as indicated in Figure 2-3. The Cursor will appear at location 0,3. 11. Press Mode key until it unlocks and release it. 12. While holding the Shift key pressed, repeat steps 2 thru 4. 13. The resulting display will consist of four rows of Alpha Numeric characters and Symbols as indicated in Figure 2-3. The cursor will now be positioned in the fourth row at location 0,4. A 1234567890:-@QWERTYUIOP&ASOFGHJKL-ZXCVBNM,./-,7894561230. B* 1234567890:-@QWERTYUIOP&ASOFGHJKL-ZXCVBNM,./-,7894561230. C !"#$S '()+*=;QWERTYUIOP ASOFGHJKL\ZXCVBNM<>? 7894561230. D !"#$% '()+*=; r\ A]<>? ·7894561230. • All LEITERS in this row are VIDEO INVERTED (Le .. black letters on a white background). Figure 2-3. 2-4 Model 7270 Test Patterns 14. Release the Shift key. 15. Press and release the Backspace key ten times . . 16. The resulting display will consist of four rows of Alpha Numeric characters and Symbols as indicated in Figure 2-3. The Cursor will now be positioned in the fourth row at location 70,3. 17. Press and release the CR/Enter (carriage return) key once. 18. The resulting display will consist of four rows of Alpha Numeric characters and Symbols as indicated in Figure 2-3. The Cursor will now be positioned in the fourth row at location 0,3. 19. Press the CLR (cl~ar) key. This procedure completely erases the display and positions the Cursor at the home location 0,0. 20. Press and release Special Function Key I ten times. The first row of the display will now contain ten symbols, Video Inverted (black characters on a white background), with the Cursor at location 11,0. 21. Press and release Special Fupction Key III one time. The Cursor will move from location 11,0 to location 0,0. The ten symbols, Video Inverted, will still be left intact. 22. Press the release Special Function Key II ten times. The ten symbols, Video Inverted, will be replaced one at a time with ten equal symbols, Video Inverted. The Cursor will be at location 11,0. 23. Press and release Special Function Key IV twenty-three times. The Cursor will move from location 11,0 to the first character position of line two, 0,1, and to every first character position in succession until it finally re~ches location 0,23. 24. While pressing the CTRL (control) key, press and release the following keys in order and verify the VOT response. 2.2.2 a. (CTRL/I) - Cursor moves from location 0,23 to location 0,0. b. (CTRL/CLR) - All characters are erased with the Cursor remaInIng at location 0,0. c. (CTRL/G) - Audible tone of one kilohertz or two kilohertz IS emitted from the speaker for approximately one second. d. (CTRL/L) - Cursor moves one character position to the right to location 1, 0 .. e. (CTRL/ J) - Cursor moves one character position down to location 1,1. f. (CTRL/H) - Cursor moves one .character position to the left to location 0,1. g. (CTRL/K) - Cursor moves one character position up to location 0,0. MODEL 7280 PRE-OPERATIONAL CHECKS 1. Press and release the Latin key. 2. On the Typewriter section of the keyboard, press and release each Alpha Numeric and Symbol key, from left to right until all of these keys have been pressed (48 keys). 3. On the Adding Machine section of the keyboard, press and release each Numeric and Symbol key from left to right until all of these keys have been pressed (13 keys). 2-5 4. Press and release the Space Bar nineteen times. 5. The resulting display will consist of one row of Latin characters and Symbols as indicated in Figure 2-4, line A. The Cursor will appear at location 0,1. 6. Press and release the Latin SymbOl key. 7. Repeat steps 2 thru 4. 8. The resulting display will consist of two rows of Latin characters and Symbols as indicated in Figure 2-4, lines A and B. The Cursor will appear at location 0,2. A 1234567890-A¥ QWERTYUIOP@[ASDFGHJKL;:]ZXCVBNM,./¥-,7894561230. B 1"1$%"() = +* r D -,7894561230. <>? J" ,0. -,7894561230. - Figure 2-4. Model 7280 Test Patterns 9. 2.:..6 Press and release the Kana key. 10. Repeat steps 2 thru 4. 11. The resulting display will consist of two rows of Latin characters and Symbols as indicated in Figure 2-4, lines A, B, and C. The Cursor will appear at location 0,3. 12. Press and release(the Kana Symbol key. 13. Repeat steps 2 thru 4. 14. The resulting display will consist of two rows of Latin characters and Symbols and two rows of Latin/Kana characters and Symbols as indicated in Figure 2-4. The Cursor will appear at location 0,4. 15. Press and release the Latin key. 16. Press and release the Backspace key ten times. 17. The resulting display will consist of two rows of Latin characters and Symbols and two rows of Latin/Kana characters and Symbols as indicated in Figure 2-4. The Cursor will now be positioned in the fourth row at location 70,3. 18. Press and release the Carriage Return key once. 19. The resulting display will consist of two rows of Latin characters and Symbols and two rows of Latin/Kana characters and Symbols as indicated in Figure 2-4. The Cursor will now be positioned in the fourth row at location 0,3. 20. Press the CLR (clear) key. This procedure completely erases the display and positions the Cursor at the home location 0,0. 21. Press and release Special Function Key I ten times. The first row of the display will now contain ten symbols, Video Inverted, with the Cursor at location 11,0. 22. Press and release_Special Function Key III one time. The Cursor will move from location 11,0 to location 0,0. The ten symbols, Video Inverted, will still be left intact. 23. Press and release Special Function Key II ten times. The ten symbols, Video Inverted, will be replaced one at a time with ten equal symbols, Video Inverted. The Cursor will be at location 11,0. 24. Press and release Special Function Key IV twenty-three times. The Cursor will move from location 11,0 to the first character position of line two, 0,1, and to every first character position in succession until it finally reaches location 0,23. 25. While pressing the CTRL (control) key, press and release the following keys In order and verify the vnT response. a. (CTRL/I) - Cursor moves from location 0,23 to location 0,0. b. (CTRL/CLR) - All characters are erased with the Cursor remaining at location 0,0. c. (CTRL/G) - Audible tone of one kilohertz or two kilohertz from the speaker for approximately one second. d. (CTRL/L) - Cursor moves one character position to the right to location I, 0. e. (CTRL/J) - Cursor moves one character position down to location 1,1. f. (CTRL/H) - Cursor moves one character position to the left to location 0,1. g. (CTRL/K) - Cursor moves one character position up to location 0,0. IS emitted 2-7 2.3 INPUT POWER CONFIGURATION The 7270/7280 VDT is capable of operating with ac line voltages of 100, 115, 200, or 230. The power transformer (Figure 2-1) has been provided with a tapped pr1mary to accommodate the four different input voltages. The ac line should be connected to the primary taps as shown in Table 2-1 and Figure 2-1. 2.4 SYSTEMS INSTALLATION PROCEDURE Perform the following steps when installing the VDT in a system environment. 1. Set DUPLEX switch (Sl) to FULL mode (see Figure 2-2). 2. Verify jumper at location 2L is in the 9600 position (see Figure 2-2). 3. Verify that the VDT Controller PCB is configured correctly for proper Baud Rate (refer to Appendix). 4. Insert PO of VDT Controller cable into proper jack on the VDT Controller PCB. 5. Insert PI of VDT Controller cable into I/O connector on rear of VDT. 6. Power up the system to which the VDT is connected. 7. Run the following VDT diagnostic programs (refer to paragraph 3.4): a. %VOI - Keyboard Echo Test* b. %V02 - Control Interaction Test *Verify ASCII characters AO (space) thru DF only. 2.5 OPERATIONAL SWITCHES AND CONTROLS A description of the switches and controls which effect operation of the VOT 15 contained in the following tables. 2-8 TABLE 2-2. VDT SWITCHES .-------------------------------~-----------------------------------------------~ Switch Function MAIN POWER SWITCH This is a rocker action switch, on the front panel, which controls the ac power to the VDT. BRIGHTNESS CONTROL This control, located on the front panel, adjusts the intensity of the display. Normally it is adjusted until the raster (Horizontal Scan Lines) is visible then backed off until the raster just disappears. CONTRAST CONTROL The potentiometer (R32), located near 4M on the Control-I/O PCB, adjusts the difference in intensity between the background and the characters in the display. It is normally adjusted to suit the operator's preference after the Brightness Control has been adjusted. RATE SWITCH This switch, located on the rear of the VDT, is the Baud Rate selector. When this switch is in the option position, Baud Rate from 300 Baud to 9,600 Baud may be selected by moving the jumper at location 2L to the proper position. When the Rate switch is in the 9600 position the VOT Baud Rate is set for 9600 Baud which is the normal operating position. When the RATE switch is in the 2400 position the VDT Baud Rate is set for 2400 Baud. DUPLEX SWITCH This switch, located on the rear of the VDT sets the mode of Data Transmission. The normal operating position for this switch is F (Full Duplex Operation). It may be helpful for troubleshooting to set the Duplex switch to H (Half-Duplex Operation where characters entered from the keyboard are displayed twice) or to B (Batch Mode); in which case the VDT will operate without being connected to a controller. 2-9 TABLE 2-3. Key KEYBOARD CONTROLS Function CTRL The CTRL (control) key is used in conjunction with several of the Alphanumeric and Symbol keys to produce transmittable characters used for function codes. SHIFT The Shift key is used in conjunction with those keys having shifted symbols on their keytops. This enables one key to produce more than one type of character. MODE The Mode key is an alternate action switch which causes the lower case symbols for any alphabetic character to be displayed (if this option is installed). . CR/ENTER The CR/Enter key is used when the VOT is under CPU control. Striking this key causes the Cursor to be moved to the start of the next lower line on the display, accomplishing a carriage return and line feed. All characters entered since the preceding CR/Enter are then stored in the CPU. In Batch no line feed is performed. SPACE BAR The Space Bar moves the Cursor one position to the right each time it is pressed. Any character at the Cursor position is automatically erased. ESCAPE The Escape key is generally used to generate a program interrupt. The use of the key is dependent upon system software. CLR When the CLR (clear) key is pressed, the display' is cleared of all unprotected characters and the Cursor is moved to position 0,0. If the display contains protected characters, the Cursor is moved to the first unprotected position on the screen. PRINT The Print key, used in conjunction with VOT serial printer port option, causes the VOT display to be reproduced on an optional printer. 2-10 TABLE 2-3. Key KEYBOARD CONTROLS (continued) Function SPECIAL FUNCTI0N KEYS (I thru IV) Under normal CPU control these four special functions or "MOTOR BAR" keys are used by the software for operator responses. NUMERIC KEY CLUSTER (0 thru 9) These keys provide a more convenient way of making numerical entries than the' same keys on the typewriter keyboard. The keys in the numeric key cluster are unaffected by the shift or CTRL keys. BACKSPACE (LEFT POINTING ARROW) The Backspace key causes the Cursor to move one position to the left, non-destructively. TYPEWRITER KEYBOARD These keys are used to display the Alphanumeric characters and symbols that the VDT is capable of producing. SPECIAL KEYS (7280) LATIN (KANA KEYBOARD) Pressing the Latin key forces the keyboard into the Latin mode and allows upper Latin key legends to be displayed. Spaces are produced for missing legends. KANA (KANA KEYBOARD) Pressing the Kana key forces the keyboard into the Kana mode and allows lower Kana key legends to be displayed. Spaces are produced for missing legends. KANA SYMBOL (KANA KEYBOARD) Pressing the Kana Symbol key forces the keyboard into the Kana Symbol mode and allows upper Kana key legends to be displayed. Spaces are produced for missing legends. CR/ENTER The CR/Enter key is used when the VDT is under CPU control. Striking this key causes the Cursor to be moved to the start of the next lower line on the display, accomplishing a carriage return and line feed. All characters entered since the preceding CR/Enter are then stored in the CPU. In Batch no line feed is performed. 2-11 2.6 OPERATING MODES The VDT provides three different operating modes for selection by the operator. They are: 1. Full Duplex 2. Half-Duplex 3. Batch The Full Duplex mode is the most commonly used of the three. When the unit is placed in this mode, ASCII characters from the keyboard are transmitted to the Controller, stored in the CPU, and then returned to the VDT for display on the screen. The Half-Duplex mode causes the characters to be displayed on the screen at the time they are entered from the keyboard. The Controller then echoes the character back causing a double character to be displayed on the screen. This mode is often useful during troubleshooting. The Batch mode enables the unit to display the keyboard characters with or without being connected to a Controller. The VDT communicates with the Controller on a standard UART (Transmitter/Receiver). It accepts standard Asynchronous serial data transmission. The Microprocessor sends seven or eight bit words (in parallel) to the UART'that outputs serial IO-bit (domestic) or II-bit (Katakana) patterns that are transmitted to a printer or CPU. Separate lines are used for transmitting and receiving. The serial printer port allows the VDT to control an RS-232C compatible printer. Once a print operation has been initiated, the vnT will ignore all other requests until the printing operation is completed. either the CPU or'by a Keyboard entry. 2-12 Print commands can be initiated by CHAPTER 3 MAINTENANCE 3.1 INTRODUCTION The Video Display Terminal (VDT) provide3 input/output access to a data processing system. 3.2 The Terminal consists of four principal functional modules. 1. CRT Display Monitor Assembly 2. Keyboard Assembly 3. Control I/O Logic PCB 4. Power Supply Assembly They are: GENERAL OPERATION The VDT uses a Cathode Ray Tube (CRT) and ~1onitor and Logic electronics to convert alphanumeric data from a remote computer or its own keyboard into a screen display format of 24 rows by 80 characters. A Microprocessor is used to accomplish all data editing, keyboard control functions, and communication tasks. Video timing and control functions are handled by a Video Timing and Control Chip (VTAC) which provides: horizontal and vertical sync information to the Monitor electronics, cursor locations to video presentation circuits, and display character address information to the screen RAM. The Monitor electronics converts horizontal and vertical sync and video dot information into raster SCAN information for the CRT. Display characters are represented with a 5 x 7 dot matrix on the screen of the CRT (Figure 3-1). Each character row is allocated nine raster lines, seven for the character and two for vertical interline spacing. 3-1 PHYSICAL EDGE OF CRT DISPLAY AREA· TYPICAL CHARACTER CELLS 24 LINES X 80 CHARACTER CELLS PER DISPLAY 1920 CHARACTER FRAME CELLS. = INTERCHARACTER SPACING to ~ DOT COLUMNS 1 234 -1 5 6 f: ••• •• •• ••••• 3 INTERLINE SPACING 4 5 L:'--1___1. . . TYPICAL CHARACTER CELL·MAGNIFIED Figure 3-1. Horizontal intercharacter sp~cing of dots between characters. Character Generation is accomplished by providing two blank columns Reverse image display is used to indicate cursor position superimposed over data. Protected fields on the display are distinguished by reduced intensity (background). A complete field of characters in the VDT consists of 1920 character patterns organized as 24 rows of 80 characters each. Display fields are refreshed at a rate set by a stable crystal oscillator that is synchronous with input power (50/60 Hertz). 3-2 Both vertical and horizontal beam deflections are generated directly by sync signals derived from the VTAC and are input to the CRT Honitor. The CRT Monitor IS a solid state unit designed for reliability and high quality video reproduction in industrial and commercial installations. 3.3 FUNCTIONAL DESCRIPTION A functional block diagram of the VDT is shown In Figure 3-2 followed by a description of each functional block. CRT MONITOR u u z z )0Il) )0Il) ~::LI( crt- ]:0 >0 00( .... POWER ON RESET .... ... CLEAR 8 LINES OF KEYBOARD DATA - - \ /" CONTROL I/O LOGIC -,.... TRANSMIT DATA I CONTROLLER/CPU "I I ... .. KEYBOARD - .. _ PRINT - wo( ..... STROBE ,- - ~o( crt- I L ______ .J RECEIVE DATA .... r - - -,-...: -., , , I SERIAL PAINTER , I IL... Figure 3-2. I ______ J Functional Block Diagram, VDT 3-3 3.3.1 CRT DISPLAY MONITOR ASSEMBLY This assembly is physically divided into two parts; the CRT Display and Wiring Harness, and the Display Monitor PCB. The Display Monitor is divided into three parts. They are: 1) Video Amplifier, 2) Vertical Amplifier, and 3) Horizontal Deflection. 3.3.1.1 Video Amplifier The Video Amplifier is a class B amplifier that directly drives the CRT's cathode. It consists of Q101 and circuitry. The incoming video signal is applied to the monitor through JI01-pin 8 and RIOI to the base of QI01. QIOI remains cut off until a de coupled, positive-going signal arrives at its base and turns it on. RI03 provides series feedback which makes the terminal to terminal voltage gaIn relatively independent of transistor parameters and temperature variations. The negative going signal at the collector of QlOI is directly coupled to the CRT cathode. The class B biasing of QlOl allows a large video outout signal to modulate the CRT's cathode and results in a maximum available contrast ratio. The overall brightness at the screen of the CRT is also determined by the negative potential at its grid, which is varied by the brightness control. 3.3.1.2 Vertical Deflection The Vertical Deflection circuits consist of a vertical oscillator, an emitter fOllower, a vertical output amplifier, and the vertical defection coil of the CRT yoke. 3-4 The vertical oscillator, thyristor Ql02, is used as a programmable unijunction transistor with its external circuitry to form a relaxation oscillator operating at a vertical rate. A sawtooth waveform signal is employed to raise the voltage at the anode of Ql02 till it reaches its gate voltage at which time QI02 acts as a closed switch. gate. The oscillator is synchronized by a negative pulse coupled to its The sawtooth at the anode of Ql02 is directly coupled to the base of QI03. This stage functions as a Darlington pair emitter follower driver for the output stage Ql04. The vertical output amplifier Ql04 uses a NPN power transistor operating as a class AB amplifier. The output of this stage is capacitively coupled to the CRT yoke. 3.3.1.3 Horizontal Deflection The Horizontal Deflection circuits consist of a monostable multivibrator, a slave/driver, and a horizontal output amplifier to drive the horizontal deflection coils. The monostable multivibrator QlOS and Ql06 is synchronized by the horizontal drive signal from JlOl-6 to provide an input signal to drive the slave/driver Ql07. The output signal of Ql07 is transformer coupled to the input of the horizontal output amplifier Ql08. functions: The horizontal output stage has two main 1) to supply the deflection coil with the correct horizontal scanning currents, and 2) to develop high voltage for the CRT anode and dc voltage for the CRT bias, focus, and accelerating grids as well as the dc voltage for the video .output stage. This amplifier provides linearity control for the horizontal coils of the deflection yoke. voltage. Linearity control is provided by modifying the deflection coil During retrace, an auxilliary winding on the flyback transformer supplies a pulse which charges Cl19 through rectifier diode CRl12 and Ll02. This voltage is then applied in series with the deflection coil when the damper diode turns on at the start of trace. 3-5 The voltage is sawtooth shaped and has the effect of decreasing the deflection coil current as a function of the sawtooth shape. This compensates for the stretch normally found on the left side of the screen due to the deflection coil and system RL time constant. Linearity is optimized by adjustment of Ll02 which acts as an impedance to the pulse from T2. The negative flyback pulse developed during horizontal retrace time is rectified by CRll0 and filtered by Cl17. This produces approximately -130 volts dc which is coupled through the brightness control R1l7 to Gl of the CRT. This same pulse is transformer coupled to the secondary of T2 where it is rectified by CR1, CR1l3, and CR1l4 to produce rectified voltage of approximately ) 12 kilovolts, 400 volts and 32 volts respectively. Twelve kilovolts is the anode voltage for the CRT, while. 32 volts is used for the video output stage, and the 400 volts source is used for G2 and G4 voltages for the CRT. 3.3.2 KEYBOARD ASSEMBLY The Keyboard Assembly consists of a keyswitch matrix and PCB. Each key on the keyboard represents a keystroke and is encoded by the Keyboard electronics PCB into a USASCII eight bit code for the Katakana keyboard. With each character produced, the keyboard stroke signal goes true indicating data is valid for that time. Also produced by the keyboard are the Clear and Print signals. section recognizes these signals under microprogram control. configurations are shown in Figures 3-3, 3-4, 3-5, and 3-6. 3-6 The control Various keycap C] CJ CJ OJ IT] [J CJ IT] CD WC] 0 GJ (r~ [~ L~ [~ [~J 8 GJ 0 [J C~ 0 [&_.~J C~ rM-ODlJ [~.J CD GJ 0 GJ 0 GJ CD GJ W G!~NrlR ) ;HI~~J [] ~l GJ GJ GJ Q rn [J C] C] [ ~~~~ [- IL. Figure 3-3. AUSTRIAN IGE RMAN V AND I CHARACTf R~ ARE IN IERCHANGlD fOR THIS VERSION 0 01 CJ CJ '-1· IV I L..-J G I 8 0 0 ( )0 1 ,__.--.J n 0 GJ GJ 8 rPRINT] ~ POR1U(jUf.~[ r- 0 IGJ CD r elR English Keyboard IIALIANiU K GJ [~S:A~~ 0 J --- [ - ) [J [] GJ GJ eD 0 0 IT] 0 IT] CJ GJ CJ OJ IT] [J CJ IT] CD W0 0 GJ 8 GJ 0 [] 0 8 GJ GJ [J GJ 0;0;8 @] 0 CD GJ 0 GJ 0 GJ CD GJ:0 0~B B [] (] GJ GJ GJ Q rn [J LJ'CJ'B I -'- I J 1 . : I : SHIF1 _.1 r-,) (I. ~ 0\ CD ~-. r-~I.~ ! (' i ~i r - )0 ,---, : «rAP. i L~ ..=J I I (-.\ I 0GJGJ 800 . IV! I :_J 11-----4 i~! i ~~ 11----1 I . I r I] n ·L -..Ji.: 1----1 ) ( \. Figure 3-4. I 1._---' CD CD L ,-'1 Note 1 SEE SPECIAL Kl VCAP 0 lE(jlND~ ) (PRIN ,\ ' __ ... J BY NA r IONAlll v ARlIVl World Trade Keyboard 3-7 IT] GJ CD OJ OJ GJ CJ CD CD IT) 0 CJ CD (CTRLl 0 0 GJ 0 0 0 0 8 GJ 0 GJ EJ [QJ GJ 0 GJ 0 0 GJ 0 OJ GJ GJ 0 B 0 0 0 GJ GJ IT) GJ CJ (J CJ B [_SHIFT ) Figure 3-5. frRL) rLATit'll lS(MBJ ( )0 ( 0 )0 GJJ G] [D GJJ 8J Q Q 8 EJ ( - )0 8 8 l0J B ~ B B ~ G] B B GJ EJ 0 0 GJ GJ 0 GJ B Ej B B ~ B G3 GJ 8 G GJ [J t) @ {] 8 B GJ GJ B (J) ~ CJ (;J B 8 [] [] ( ) ( o -] 0 (J (3 ;) U] G] LATIN ) 4 ') ( ESCAPE) r---"' I EJ G G [] '---- ~~ World Trade (Belgian/French) 81 93 ( ESCAPE) r----- (KANA) SYMB l tt) Figure 3-6. 3-8 - 0 0 GJ GJ 0 GJ 8 0 0 ) ( 0 ( Katakana Keyboard (7280) I J EJ G G [] FR~ 3.3.3 CONTROL I/O LOGIC PCB The Control I/O Logic PCB is divided into three functional areas: 1) the Microprocessor, 2) Data Input/Output, and 3) Control. 3.3.3.1 Microprocessor The VDT firmware program resides in ROM and uses addresses OOOO-OFFF Hex. A 256 byte scratch pad Read/Write memory at addresses 4000-40FF Hex is used for the program stack and buffering of input data to the VDT. The screen refresh buffer holds data to be displayed and 1S assigned the highest priority in the system organization. It is organized as 24 rows of 80 columns each. Row addresses from the Microprocessor-VTAC are mapped (hardware address translation) through a row map memory to allow high speed scrolling and editing without the necessity of block data moves in screen memory. 3.3.3.2 Data Input/Output Data is input to the VDT from the keyboard, and is interfaced V1a a Microprocessor input port which is serviced by an interrupt after each keystroke. Serial data fro'm the mainframe computer is accumulated into a byte by· the UART which then requests an interrupt for a port input to the Microprocessor. Data bytes to the mainframe computer are sent from a Microprocessor output port to this same UART for serial transmission. An optional printer is available which communicates with the Microprocessor in a similar manner, but does not use an interrupt routine. The printer UART status is polled by VDT firmware when.data transfers to or from the printer are required. 3-9 The firmware also uses I/O ports to read hardware status bits, i.e., jumpers installed to specify which hardware options are in effect. In a similar manner, the firmware can set and reset flag bits for use by the hardware (Table 3-1). The VTAC is loaded by the firmware with screen format parameters, and holds the cursor row and column register. TABLE 3-1. Bit Position 3-10 FIRMWARE FLAGS DEFINITION Meaning When Bit Set (=1) 0 Keyboard Interrupt Software Enabled 1 Communications Interrupt Software Enabled 2 ESCAPE from Keyboard 3 Print Screen Done 4 In Bypass Mode 5 Keyboard CLEAR/PRINT in progress 6 ETX from CPU 7 ESCAPE from CPU A general firmware program flow 1S shown in Figure 3-7 j Upon applying power to the VDT, the hardware generates a reset condition to the Microprocessor which then begins executing firmware instructions at row address 0000. ROW MAP ADDRESS CPU ROM MEMORY SCRATCH PAD MEMORY SCREEN BUFFER MEMORY CHAR. GEN. VIDEO DATA HARDWARE AND FIRMWARE FLAGS DATA BUS "I A- V V COMM. UART PRINT UART I KEYBOARD CRT CONTROL CURSOR REGISTERS Figure 3-7. 3.3.3.3 ~ CONTROL Firmware Interface To VDT Program Flow The first routine initializes the stack pointer, interrupt mode, buffer pointers, and VTAC data. Each memory is then tested and initialized or cleared as applicable. When all tests succeed, the alarm is sounded as an indication to the VDT operator. If any test fails, the initialization routines 'continue, but the alarm will not sound, indicating a problem to the operator. 3-11 After initialization, the idle routine is entered, which at this point simply loops waiting for an interrupt to occur. The keyboard interrupt routine, in normal mode of fUll duplex, simply inputs a character from the keyboard and sends it to the mainframe computer, then returns to the routine in process at the time of the interrupt. The conun interrupt (mainframe computer interrupt), gets a character from the main frame UART, puts it in the next buffer location, then returns to program execution. When interrupts are enabled, they can occur during any routine since the request is generated by hardware control. After an interrupt from the mainframe computer, the data buffer will contain at least one character. A character is removed from the buffer, then the firmware decodes the character as a control code or display character and jumps to the appropriate routine. Many of the routines exit to the cursor position or jump directly to an entry point in the cursor position ready for the next character. ~hown An overview of the firmware flow is \ in Figure 3-8. POWER UP RESET ~ INTERRUPT REQUEST INITIALIZE AND TEST ,t IDLE ~ , I , DECODE ~ ~ VARIOUS ROUTINES ~ EXIT Figure 3-8. 3-12 u ,f KEYBOARD COMM. , RETURN TO r1AIN PROG. Overview Firmware Flow ,~ RETURN TO MAIN PROG. 3.3.4 POWER SUPPLY ASSEMBLY The VDT Power Supply generates regulated +5, +15, and -12 volts dc for the varlOUS VDT subassemblies. The Power Supply consists of two major field replaceable units; the transformer and a PCB. Power for the VDT is provided by one power supply that produces +5, -12 and +15 volts. IC's. On the Logic Board is a regulator circuit which supplies +12 volts for MaS The high voltage (+32, +400, +12000, and -130 volts) required by the CRT are developed from the +15 volts by the horizontal deflection control circuits. A block diagram of the power supply is shown in Figure 3-9. c: RFI FILTER AND ON/OFF SWITCH -,. ~. -~ ~ ... POWER TRANSFORMER 500120 C Figure 3-9. - ~ ~ --,. REGULATOR ASSEMBLY 902130 I' +5V +15V ...,.. -12V ,. Block Diagram, Power Supply The power transformer steps down the ac input voltage to an ac voltage that is the proper level for the dc regulators. For primary tap changes, refer to paragraph 2.3. Figure 3-10 shows a block diagram of the Regulator Assembly. Three regulated output voltages are provided, +5, +15, and -12 volts. 3-13 ;,. ,. FROM POWER TRANSFORMER 1 ~ -~ ,. RECTIFIERS AND FILTER CAP. ,. +5V PASS TRANSISTOR Ql CRI, CR2, C2 ...,.. , +5V REGULATOR " VRI - +15V REGULATOR I .,. FROM POWER TRANSFORMER 1 ... :,- --. ... OVERVOLTAGE PROTECTION CR3, CR4. R4 OUTPUT VOLTAGE ADJUST R2 --, +l5V PASS TRANSISTOR Q3 ,.. t Figure 3-10. CURRENT LIMIT R5, Q4 - +5V ~ ~ ~ +15V I ,. ... 3-14 CURRENT LIMITER Rl. Q2 ~ VR2 FULL WAVE BRIDGE TO FILTER CAP. BRI C1, C4 ~ -12V REGULATOR VR3 Block Diagram Regulator Assembly OUTPUT VOLTAGE ADJUST R7, R6 • -l2V 3.4 DIAGNOSTIC TESTS Each VDT contains two types of diagnostic tests. They are described in the following paragraphs. 3.4.1 VDT DIAGNOSTIC TEST The VDT diagnostic test is a part of a stand alone SILVER Diagnostic System. It has been released in a disc version with Level 3.7A Operating System on Basic Four System 200/410 and 3.7D Operating System for System 200/410 and 610/730. 3.4.1.1 General Characteristics The purpose of the test is to provide the functional analysis of the VDT and its associated Controller. The test leads to a conclusion pointing out the malfunctioning parts or confirming the operability of the unit. The test is divided into 10 groups. The option to execute any given group is provided. Group 1 - is designed to check extensively the Controller and VDT display functions. Groups 2 thru 8 - test extensively the keyboard circuitry (both the Extended Run Time option and Operator Intervention option must be selected for these groups to operate). These tests will check all keyboard types supported by Basic·Four except a Katakana keyboard. Group 9 - checks the remaining functions of the VDT; namely the CRT display, CLR key, the speaker assembly, and CRT intensity. It also contains the quick and simple keyboard test. The Operator Intervention option must be selected in order to execute this group. Group 10 - checks the printer port interface of the VDT. It is executed only on the 7270 VDT with the serial printer actually configured as a "slave" printer. The printer status is not checked in these tests. One pass of the VDT Diagnostic Test takes approximately 15 minutes providing no Operator Intervention or Extended Run Time options are selected. .3-15 3.4.1.2 Operating Instructions To execute the VDT Diagnostic Test the following steps should be taken: To load from the Fixed Media Disc 1. Set all Sense switches to OFF position. 2. Load the Operating System using the ALT/LOAD method. 3. Press any key on the keyboard to override a default. 4. Key in SILVER, followed by CR when asked to enter the program name. 5. Follow the screen instructions. 6. Select 7270 VDT Diagnostic Test when the test Selection Menu is displayed. To load from the Silver Diagnostic Tape 1. Mount the Diagnostic Tape on the Magnetic Tape Transport. 2. Set Sense switches 1, 2, and 4 to the ON position. 3 to the OFF position. 3. Turn on all online devices available. 4. Press the LOAD switch on the CPU. 5. Follow the screen instructions. 6. Select 7270 VDT Diagnostic Test when the test Selection Menu displayed. Set Sense switch 1S To load from the disc 3-16 1. Set Sense switches 2 and 4 to the ON position. and 3 to the OFF position. Set Sense switches 1 2. Load the Operating System using the ALT/LOAD method. 3. Press any key on the keyboard to override a default. 4. Key in SILVER, followed by CR when asked to enter the program name. 5. Follow the screen instructions. 6. Select 7270 VDT Diagnostic Test when the test Selection Menu is displayed. In order to select any special options provided by the system, the CLEAR key of the CPU must be pressed any time after the display of theOiagnostic Test Selection 3.4.2 Screen~ BASS SYSTEM LEVEL DIAGNOSTIC TESTS The five BASS tests which exercise ~he VDT directly are %VOI thru %VOS. This series of tests typically take less than 30 minutes to perform and can be invaluable in quickly locating problems in the VOTe especially useful in locating intermittent problems. Tests %V04 and %VOS are Each of the five tests is described as follows: 1. %VOI - Keyboard Echo Test - This test should be run when it appears that the VOT keyboard is not operating properly. The program informs the operator that it expects a certain character to be entered. The entered character is echoed if it is a printable character. Two more lines are used to show the hexadecimal equivalent of the input. To indicate a sequence break, a third line displays an asterisk (*) whenever the entry is not the expected entry. 2• %V02 - Control Interaction Test Model 7270/7280 VOT types. The various function tests, and the d~vice's reaction to the test. may select a retry of the test. 3. %V03 - VOT Exerciser - This test checks that all printable characters can be displayed. A test line consisting of all printer defined characters is displayed on every VOT line. 4. %V04 - VOT Scrolling Test - Checks ability of the 7270/7280 VOT to scroll characters without alteration. Test should be run in the event that scrolling appears to malfunction. It should be run whenever the screen appears to be dropping or inserting characters. A test line consisting of all printer defined characters is scrolled from the bottom line to the top line and then read by the VOT under CPU control. Altered characters are logged. The test line is rotated by one character, and the test is repeated until each character of the test line has appeared in the first position. -" Performs full function test for all initiating display is run through the user is queried as to the nature of the If the individual test fails, the user 3-17 5. %V05 - VDT Print @ Test (Position Control) - Checks ability of the 7270/7280 VDT to do "@ position" control to any place on screen. A full screen image is constructed using the "@ position" control for each byte displayed. The test pattern is then read on a line by line basis and checked against the target pattern. Altered characters are jogged. Proper functioning of the scrolling operation is a prerequisite for this test. Scrolling errors will cause a failure of this test. 3.5 ADJUSTMENT PROCEDURES I WARNING The equipment described in this manual contains voltages which are hazardous to life. These voltages may be . exposed to touch when the .equipment is open. Adjustments made to the VDT can be broken down into two classes: adjustments, and 2) Video Monitor adjustments. adjustments. 1) Power Supply All other adjustments are operator No adjustments should be made until standard troubleshooting procedures outlined in this manual have been followed and it has clearly been determined that the adjustments are necessary. Failure to follow this suggestion may cause additional problems. 3.5.1 POWER 'SUPPLY ADJUSTMENTS The VDT Power Supply produces +5, +15, and -12 volts de. The Power Supply adjustments are R2 for the +5 volts dc and R6 for the +15 volts dc. dc is not adjustable (see Figure 3-11). 3-18 The -12 volts (HEAT SINK) Figure 3-11. VDT Power Supply Adjustments The procedure for both measuring and adjusting these voltages is as follows: 1. Set VDT Main Power Switch to the ON position. 2. Set Digital Multi-meter (DMM) to 20 volts dc range. 3. Measure the voltage between Jl-l and Jl-IO on the Regulator Assembly.and verify that it falls in the range from +4.50 volts dc to +5.50 volts dc. 4. Adjust R2 (+5 volts) on Regulator Assembly to obtain a reading of 5.0 ± 0.5 volts dc on the DMM. 5. Measure the voltage between Jl-7 and Jl-IO on the Regulator Assembly and verify that it falls in the range from +14.50 volts dc to +15.50 volts dc. 6. Adjust R6 (+15 volts) on Regulator Assembly to obtain a reading of +15.00 ± 0.10 volts dc on the DMM. 7. Measure the voltage between Jl-5 and Jl-IO on the Regulator Assembly and verify that it falls in the range from -11.6 volts dc to -12.4 volts dc. 3.5.2 VIDEO MONITOR ADJUSTMENTS The Video Monitor Adjustments are Horizontal, Vertical, Focus, and Centering. These adjustments interact with one another and are located on the Monitor Board (Figure 3-12). 3-19 VERTICAL LIN. VERTICAl HOLD VERTICAL HEIGHT UI02 UIOI FOCUS VIDEO CENTERING HORIZONTAL LIN. UI03 WIDTH Figure 3-12. Monitor Board Adjustments 3.5.2.1 Horizontal Adjustments After entering a row of 24 H's, adjust video centering control A103 to center the video within the raster horizontally. Adjust Ll02 for best horizontal linearity. Do not adjust L102 core out farther than necessary as this causes excessive power to be consumed. Adjust LI03 for desired width. 3.5.2.2 Vertical Adjustments With the H's signal applied, adjust vertical hold control AIOI to lock in the picture. 3-20 Adjust vertical linearity control AI02 for best overall linearity. This affects the vertical frequency slightly and might require a readjustment of the vertical hold control. 3.5.2.3 Adjust vertical height control RllO for desired height. Focus Adjust Adjust focus control R122 for best overall focus of the picture. Usually the center and corners of the screen do not focus at the same setting and a compromise must be made. 3.5.2.4 Centering Adjust If the raster is not properly centered, it may be repositioned by rotating the ring magnets behind the deflection yoke. The ring magnets should not be used to offset the raster from its nominal center position as this degrades the focus and resolution of the display and may cause neck shadow. 3-21 CHAPTER 4 REMOVAL/REPLACEMENT PROCEDURES/SPARE PARTS LIST 4.1 INTRODUCTION Chapter 4 of this manual lists the spare parts list and explains the procedure for removal/replacement of these parts. 4.2 SPARE PARTS LIST Table 4-1 lists the spared parts for the VDT. TABLE 4-1. SPARE PARTS LIST Item No. BFC MM Number Vendor Part Number 1 741020 903260-001 PCBA, Logic 7270/80 1 2 730020 902130-000 PCBA, PIS Regulator 1 3 733010 400307 Keyboard Assembly Katakana* 1 4 733020 400306 Keyboard Assembly English 1 5 733120 906659-000 CRT/Yoke/Monitor Assembly 1 6 738010 400310-000 Transformer 1 7 738020 902127-000 Speaker Assembly 1 8 733030· 902137-000 Brightness Control Assembly 1 Part Description Quantity *Mode1 7280 only 4.3 REMOVAL/REPLACEMENT PROCEDURES This section explains the procedure to remove the assemblies/PCBs or spared parts and replace them. or PCB. No special tools are needed to remove or replace any assembly Care must be taken in removal and replacement of the CRT Assembly. 4-1 4.3.1 GENERAL General instructions for removal and replacement are: Before removing any Assembly/PCB, primary power to the VDT shall be removed to prevent electrical damage to the equipment. 1. Open cover of the VDT. 2. Locate Assembly/PCB to be replaced. 3. Disconnect the Assembly/PCB from the VDT. If any external wires/cables are present, they must be noted for location and then removed before the Assembly/PCB is removed. 4. Install the new Assembly/PCB. 5. Connect any external wires/cables as noted in Step 3. 6. Close cover and test unit. 4.3.2 CRT ASSEMBLY The following procedures must be followed when removing and replacing the CRT Assembly. I WARNING I Assure before proceeding that all input power to the VDT is turned OFF and disconnected. Discharge the yoke band and center rings of the failed CRT Assembly. Allow one minute for the lIigh Voltage to bleed off before removing the CRT. Observe safety rules to protect against electrical charge. The CRT can hold an electrical charge which can be hazardous to the technician. Use care in handling both the old and new CRT. If broken, they can implode and are hazardous to the technician. 4-2 1. Open the cover of the VDT. 2. Unplug the CRT socket from the end of the tube. 3. Disconnect the yoke assembly wires from the Monitor PCB. 4. Disconnect the high voltage lead from the CRT. 5. Remove all .el ectrical connections from the CRT to the Monitor PCB. 6. Remove the grounding spring. 7. Place a cardboard container that is open near by. 8. Carefully remove the old CRT and place in the cardboard container. 9. Remove the new CRT from its container (save container) and place it into the VDT in the correct place. 10. Connect the new CRT in the reverse order of removal. 11. When completed, close cover and test the VDT for a proper display. 4-3 CHAPTER 5 REFERENCE DATA 5.1 REFERENCE DATA Title Table 5-1. VDT Logic Glossary, Signal List Page Number 3 7 5-1 TABLE 5-1. Signal GLOSSARY, SIGNAL LIST Description START Start of initialization routines. The 'INIT MODE FLAG' tells the firmware that it is executing power on routines rather than ESCAPE-U tests. See ESCU. VTACLD Load VTAC with 50 or 60 Hz data and start VTAC. PROMTST Computes LRC of locations OOOO-OFFE Hex and compares to stored valued at OFFF Hex. PADTST, MAPTST, RAMTST These three routines write than read a data pattern in each location of memory as a simple memory diagnostic. The row map memory is loaded with appropriate initial row addresses for a 12 or 24 line display as indicated by hardware juniper. CLEAR Writes an ASCII blank to each location of the screen memory. If the VDT is in the protect mode, and a location has been written with the protect bit on, a read of that location sets a hardware flag which will disable a write to that location. This allows a 'clear foreground' routine with hardware assisting by not writing to protected locations as described. EXIT· Most routines come here to update the cursor position before entering the idle loop. DECODE Gets a character from buffer. If the Hex value is <20 Hex the character is a control code and a jump will be made through Table I of the firmware listing. Hex values greater than or equal to 20 Hex are display characters and a jump directly to the Write routine is taken. An exception is the delete character where a jump to idle is performed. LF THRU HT2 These routines are all cursor positioning routines. SCROLL 1 THRU SCROLL 2 This routine scrolls the display by moving the contents of each location of the row map memory to the next lower location of the row map memory. The first location is moved to the last then the last row is blanked by C1earline. ESCAPE ESCAPE gets another character from either the keyboard or the mainframe buffer depending upon where the ESCAPE code originated, then jumps through Table 2 of the firmware listing to the appropria~e ESCAPE routine. SCROL3 THRU SCROL5 These routines scroll a portion of the screen for a line insert and line delete routine by moving appropriate locations of the row map as described for SCROLL. 5-3 TABLE 5-1. Signal GLOSSARY, SIGNAL LIST (continued) Description ACKWAIT AND PTRIN These routines are subroutines to input status when expected from the printer. Since the printer is expected to respond within a given time after data is transmitted to it and since the printer baud rate is unknown to the firmware, these two routine's wait for a character (PTRIN) for a time equal to the time required for the reception of a single character the slowest baud rate, and waits up to 30 character times (ACKWAIT) for a response. A seven byte table is kept in scratch pad memory for the printer status. If the printer does not respond within the timeout period, the table will be filled with OO's. If the printer does respond, PTRIN 1 is called, which inputs a b,yte, checks it for transmission errors, then returns to ACKW3 which saves the byte in the table. ESCU These routines share the firmware code used for memory tests MAPTST - RAMTST. Bit 7 of the E register is used by ESCU and the memory tests to indicate ESCU or power on initialization. INTERRUPT This routine is entered whenever a hardware interrupt request is given, and when the firmware has interrupts enabled. INTKBDINTKB6 handle a keyboard interrupt and INTART - INTRET are for for mainframe computer interrupts. INTKBD A firmware flag is used to allow a 'soft disable' of the interrupt. If the flag is false, the keyboard interrupt will simply ignore the input, unless the character is an ESCAPE character. If the flag is true, the keyboard interrupt will process the input. The keyboard status has separate bits for PRINT key and CLEAR key, which cause an immediate jump to those routines if the firmware detects those Bits true during an interrupt and the selected function is caused by any other key. The interrupt follows one of three paths, depending upon BATCH, HALF-DUPLEX, or FULL DUPLEX mode of the VDT. Batch mode jumps to decode the character. Full duplex sends the character to the mainframe computer, then returns to main program execution. INART This routine also has a 'soft disable' flag as described for the keyboard interrupt. If the interrupt is soft enabled, the routine simply inputs a character from the mainframe UART and puts it in the buffer, which is also referred to as a FIFO in the firmware listing, and then returns to main program execution. 5-4 TABLE 5-1. Signal --_.-..-. ARTIN GLOSSARY, SIGNAL LIST (continued) Description -----_ .. __._---_.__._-------- A subroutine called to wait for a character ready from the mainframe computer UART. BUFOUT A subroutine used to get a character out of the buffer and maintain buffer pointers. The buffer is a 'wrap around' variety, i.e., the pointers are reset to the beginning location if they are incremented past the end location. PROM LRC This is·the last location of firmware ROM and holds the LRC of all ROM locations. This value is computed and stored when the firmware ROM is burned and must be updated any time firmware changes are made. 5-5 f'SV .,., !l!!J ,C.1-~5.1'-.t' .•';U C/.l.l.S l.s.1 !fO~ 10\1 3.·".4&'-S'S,5& toO • Ii" c. . !!J 't'&o ... 10" .'$W' := ~ H1 ... g (I 1:4 .no. o t.J~ (I dND §> .... '< I ~ .... ....- .... ':' R40 z o 1M CNJUU CNO " 03 (I X Pl ..... ::s "....Pl ::s (I 0.. etJNNE~ 7. FOit ". PIN 9 15 ",Il ~ PIN 10 15 "5l' OM THE FtJUJIIIIIW I.C·S: 'AA-'.l1.ItJAA-lon. s. PIN 10 IS t:ND of PIN a ~ t:ND I DIN 16 IS 15.. ON THE FOI.l.DI/IIN& :r.C.·S: M. ofL..4H. 5/1. IoII.66.1OD _. 7... IOC.5H.""'.2F.sa. ~.3A.JIl.3F. ~ PIN 7 IS ~D I PIN 14 IS +5V ON 1HE Ft1UD'ItINC I~.'j: 4I1I.alf..2t:.4F.71l.ZIC.IlL.ltJ.4j. 7N. 'IN. BJ. 5It./~.4<,7"'.~B. SJ'.!H. 9M.IB. SL.JIt. ""'.C. IC.lE, 1£. 7L,7H.blC,lA. 71.lflll, 11. l. ~ '(SIS,. ~IILIA£S t. f FUN(!.rlONS SEE 5HECT FIFTEEN. PIN lO IS 1511 OM THE FtlUOWIN4 r.c. 'S' SA. SF, 8-'. '.11l. 9C. 9A, ... AU lJ/I tlHot'I5.!S'llo. 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LIST OF ILLUSTRATIONS Page Figure A-I ,A-2 A-3 A-4 Functional Block Diagram, Controller 4-, 8-Way Channel VDT Controller PCB Functional Block Diagram, Controller 4-, 8-Way Channel VnT Controller PCB (PIN (PIN (PIN (PIN 901420) 901420) 903242) 903242) .. A-2 A-4 A-7 A-9 LIST OF TABLES Page Table A-I A-2 A-3 Typical UART Configuration Jumpers . . . Controller Address Connection . . . • • . . Channel Capacity (Jumpers) and Etch Cut . .. .. A-S A-S A-S A-iii APPENDIX A VDT CONTROLLER Al.l INTRODUCTION Two types of VDT Controllers may be used to interface the Model 7270 VDT with the host CPU. When a Model 7270 VDT is added to a previously installed System 200/410, the existing Controller is normally PIN 901420 (MM 081020). ~~en a Model 7270 VDT is part of a new system installation, the Controller is normally PIN 903242 (MM 821020). Al.2 Both Controllers function in a similar manner and are described below. VDT CONTROLLER (P/N 901420) The VDT Controll,er (located in the host CPU), hereafter referred to as the Controller, provides an interface between the CPU and as many as eight RS-232C compatible VDT devices. Individual lines are provided between the Controller and the VDTs to transfer the data serially in a synchronous, full duplex mode. Data transfer rates ranging from 110 baud to 9600 baud are independently switch selectable to accommodate the requirements of each VDT. The Controller is normally used with an address of lB although it may be field modified to accept addresses of 18, 19, or lA. Figure A-I shows the functional logic to accomplish a character transfer. To initiate the sequence, the CPU places the Controller address and channel code on the data bus. Simultaneously, the CPU places a control code on the control bus, enabling the Controller to interpret the data bus as an address rather than data. The Controller is now reauy' to load a data byte into the selected UART channel. A-I The CPU now places a character on the data bus and simultaneously places a control code on the control bus. This informs the Controller that literal data, to be transmitted to a VDT, is now present on the data bus. be a command for the VDT.) (Note that literal data can Now that the character has been loaded, the UART adds appropriate start, stop, and parity bits and transmits the character serially at the selected baud rate to the VDT. The Controller now sends an interrupt to the CPU to complete the character transfer sequence. J ~ OUTPUT \ DATA BUS 8 / BITS WIDE DATA ADDRESS DETECT ....... -y ~ CONTROL BUS 3 BITS WIDE CLOCK \ / ~ .. CONTROL DECODING .. -. MASTER RESET ..• CONTROL GATES AND· FUNCTION REGISTER ......... ... .... ...- ... ... ..•• • ..... BAUD RATE GENERATOR FUNCTION DECODING lot 4 CPU ... ... .. ... • ~ • SCAN CONTROL AND INTERRUPT (SERIAL) DATA OUTPUT.. -. ....... (SERIAL) RECEIVER! DATA TRANSMITIER ...iNPUT iONE. FOUR • OR EIGHn ... ..• SEll. PRIN ... INTERRUPT, ... SELO. PROT ~ .... INTERRUPT LOGIC r...~, SCAN DECODERS ~ ....... ' ~ .......... .... A INPUT DATA BUS 8 'f 1\ DATA INPUT ) I'i Figure A-1. A-2 STATUS DATA Functional Block Diagram, Controller (PIN 901420) TERMINALS (UP TO EIGHT) Input data operations are initiated by an incoming byte from one of the VDTs. After the serial byte has been assembled by the UART receiver, the interrupt logic will send an interrupt to inform the CPU of an impending operation. When an interrupt is received by the CPU the current program operations are suspended and an interrupt acknowledge signal is returned to the Controller. An interrupt acknowledge signal will cause the Controller to put its address and channel scan bits on the input data bus. The effect of the operation is to inform the CPU which Controller and channel is interrupting. The Controller contains a character to be input as opposed to a completed character transmission to a VDT. When the address and channel scan bits have been received by the CPU it will request the Controller status. After the status has been received, the CPU will request and then receive the input character. If the system is operating in the full duplex mode, the operating system software will cause the character to be retrieved from memory and transmitted back to the VDT. This serves as a validity check on the entire data path. There are five different categories of Jumper/Switch selections that are used to configure the Controller PCB. The categories are: 1. Controller Input Address Jumpers (CPU to Controller) 2. Controller Interrupt Address Jumper (Address sent to CPU) 3. Controller Channel Capacity Jumper (4- or 8-Way Channel) 4. UART Format Options Jumpers (Parity, Bits/character, etc.) s. Channel Baud Rate Switches (One DIP Switch for each channel) The standard jumper configuration is shown in Figure A-2. formed with PC board etch at the time of manufacture. The jumpers are usually Configuration changes in the field will require etch cuts and jumpers as indicated in Tables A-I thru A-3. A-3 ~~~~--------------------~~ BAUD RATE~- ~ 8 SWITCHES I~ CJ CJ 0 CJ 0 D Jl UART CONFIG. JUMPERS J2 J4 JS J6 J1 iii iii i I 08 6N C13 C14 o OC32 C31 CONTROLLER ADDRESS CHANNEL CAPACITY lU9 zu 6 B2~tj oC56 O~55 C58 00 C57 PI Figure A-2. A-4 4-, 8-Way Channel VOT Controller PCB (PIN 901420) TABLE A-I. TYPICAL UART CONFIGURATION JUMPERS* Option Al TO A2 TO A3 TO A4 TO AS TO No parity check OPEN X X X X Even parity check GND X X X OPEN Odd parity check GND X X X GND 6 bits/character X X GND OPEN X 7 bits/character X X OPEN GND X 8 bits/character X X OPEN OPEN X One stop bit X GND X X X Two stop bits X OPEN X X X 5 bits/character with one stop bit X GND GND GND X 5 bits/character with 1.5 stop bits X OPEN GND GND X *Typical eight places; A, B, C, D, H, K, H, and N TABLE A-2. CONTROLLER ADDRESS CONNECTION Input 3T TO 3S TO Address 3E TO Interrupt 3R TO 3F TO 18 1$ IT 2E 2F lR 19 2S IT IE 2F lR lA 15 2T 2E IF lR lB 25 2T IE IF lR TABLE A-3. CHANNEL CAPACITY (JUMPERS) AND ETCH CUT Channel Jumper Configuration Etch Cut 8-Way Channel lU To 2U None 4-Way Channel lU To 3U Ql* - *At location Ql on non-component side of PCB, cut etch at emitter and base. A-S Al.3 VDT CONTROLLER (P/N903242) The VDT Controller, hereafter referred 'to as the Controller, is an 8-Way channel Controller. It is a single PCB providing- capabilities to interface up to eight interrupt driven full duplex asychronous data lines. Each of the 8-Way channels has both selectable character formats and switch selectable baud rates. The transfer of data, control, and status between the Controller and its host CPU is accomplished by byte-programmed input/output operations. RS-232C standard. Signal levels are TTL compatible and The signal level for a binary state I must be more negative than -3 volts with respect to ground. A binary ~ state must be more positive than +3 volts with respect to ground. A functional block diagram of the Controller is shown 1nFigure A-3. It is located in the host CPU and provides an interface between the CPU and up to 32 VDTs. Data transfer rates range from 110 baud to 9600 baud and are independently selectable for each of the 8-Way channels. The Controller consists of an Address Decoder which decodes the five least significant bits eLSB) of the host CPU output data bus. address (hexadecimal 18 thru IF). use of four Controllers. This provides the Controller's device A maximum configuration of 32 VDTs requires the The function of the Control and Function logic block as shown in Figure A-3 is to decode the control bus. COXX, DIXX, DOXX, and lACK. These signals are: COXX - Control Signal DOXX - Data Output Signal DIXX - Data Input Strobe lACK - Interrupt Acknowledge A-'6 This provides the command signals 'T.l ~. 0Cl ~ J 0000OD07 ('I) -=~~--========~~ - -=======-------:===~v .. / -DATA BUS ~ I . - _------, - 'T.l § rt ~. DATA LOGIC TRANSFER ~ ~ 0 -----..... I~./ t- FROM CPU -" I 0 V ADDRESS AltO CONTROl DECODE ~ _ J ~ 1 /AL---L-:L-=-::::-_I u DATA BUS _ l[ tQRANSFER BUS - II I ... STATUS LOGIC 1 1 , J _ ::s $I) 1-1 TO CPU t:P I---.~ '" I 1-1 0 0 ------."(/ ~ 0 ~. IOIx I03x $I) ----:~=-~ - 0Cl "i COHTlIOL BUS - / V ~ CONTROL AND 0 ::s ....,r-- r- . FUNCTION LOGIC INTERRUPT ADDRESS r- AND L,_ _ __ CONTROl. - CLOCK AND BAUD RATE GENERATOR '" n ~r _ SCAN CHANNEL CONTROL r J I _ ~ r- _ _ IN RRUPT _ rt "i 0 1-1 1-1 (l) "i ,.-... ~... L,J-----------I '"0 ......... L...-. Z BAUD RATE SELECT l ~ N .+::- N '--' ~ I '-l _. J' RECEIYE \0 0 TRANSMITTER AND R FROM DEVICES CH 0-7 --=========~ DATA "" TO DEVICES CH 0-7 , J CH 0-7 The control signal strobes the three most significant bits (MSB) of the data bus into the function bit flip-flops. The Controller then performs a specific fWlction determined by these three bits during DIXX or DOXX. Data is transferred by transfer logic to/from the host CPU and transmitter/receiver channels. The device status bit is generated by status.1ogic after an input interrupt and channel number has been 'detected. These instructions are needed to transfer data to the A or B register and/or memory. Interrupts are generated by data input ready signals from the asynchronous transmitter/receiver logic, These interrupts control both the handling of the interrupt and the response addresses. All input and output lines are then scanned for multiplexing of data status and interrupts. the clock baud .rate logic. All baud rates are generated by The transmitt.er/receiver logic for asynchronous data communication between the Controller and the VDT is confained in T/RO thru T/R7. The Controller may be configured for operation as a 4-Way Channel VDT by making the following adjustments: 1. Omit the following Ies: SF, SH, SK, 4M, 6H, 6K, 6M, 6N. 2. Omit switches: SW4, SWS, SW6, SW7. 3. Omit connectors: J4, JS, J6, J7. 4. Cut etch between lU and 2U and connect lU to 3U. Figure A-4 provides the component locations for the Controller PCB (P/N 903242). A-8 CHANNEL CAPACITY CONTROLLER ADDRESS + CII 0 m i.~ '~~D "00 00. 0~O 0~u9D ~oO 00;~oO ~~ 0. 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File Type : PDF File Type Extension : pdf MIME Type : application/pdf PDF Version : 1.3 Linearized : No XMP Toolkit : Adobe XMP Core 4.2.1-c043 52.372728, 2009/01/18-15:56:37 Format : application/pdf Creator : MAI Basic Four Corporation Description : BFISD 8046 Title : Service Manual - Basic Four Model 7270 Video Display Terminal - 13xx 8 Way Board Create Date : 2014:05:16 14:55:32Z Creator Tool : Armin Diehl Modify Date : 2014:05:16 10:29:45-07:00 Metadata Date : 2014:05:16 10:29:45-07:00 Producer : Adobe Acrobat 9.55 Paper Capture Plug-in Document ID : uuid:27b5f716-f981-2940-ac55-2f0ef7cda781 Instance ID : uuid:e50999c3-c0ec-af48-93c4-a41ea928cad8 Page Count : 115 Author : MAI Basic Four Corporation Subject : BFISD 8046EXIF Metadata provided by EXIF.tools