EL HKN E_Neu Mit Werbung KH4218 BPW Drum Axle Spareparts
User Manual: KH4218
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BPW Original spare parts Series H.. / K.. / N.. BPW BERGISCHE ACHSEN BPW Original spare parts Series H / R; KH / KR; NH / NR H K N BPW ORIGINAL SPARE PARTS BPW Original spare parts O Series H / R; KH / KR; NH / NR Page Axle series Contents Explanation of BPW axle type codes Explanation of BPW axle code numbers 1 Axle beams 1.1 Axle beam, booster brackets 2 Brake camshafts , b r a k e c a m s h a f t b e a r i n g s 2.1 Brake camshafts 2.2 Brake camshaft bearings 3 Slack adjusters 3.1 Manual slack adjusters type GSK, return springs 3.2 Automatic slack adjusters type ECO-Master 3.3 Installation instructions ECO-Master 3.4 Slack adjuster attachments 4 Brake parts 4.1 Brake parts SN ....-2, retrofit kits 4.2 Brake parts for brake BPW 95 4.3 Brake drums 4.4 Brake drum attachments 4.5 Dust covers 4.6 Brake cylinder 5 Hub bearings, hub seals 5.1 Hub bearings, hub seals, conventional hub bearing system 5.2 Hub bearings, hub seals, ECO hub system 5.3 Hub bearings, hub seals, ECOPlus hub system 5.4 Hubs, conventional hub bearing system 5.5 Hubs, ECO hub system 5.6 Hubs, ECOPlus hub system 5.7 Grease filling, bearing adjustment, conventional 5.8 Grease filling, bearing adjustment, ECO 5.9 Grease filling, bearing adjustment, ECOPlus 5.10 Grease sprays for greasing taper roller bearings 6 ABS 6.1 ABS parts 6.2 ABS retrofit part sets 7 TRILEX 8 Wheel studs 8.1 Wheel studs, single wheels 8.2 Wheel studs, twin wheels 9 Hub caps with integrated Hubodometer H.. / R.. Ø 420 4 5 KH.. / KR.. Ø 360 4 5 NH.. / NR.. Ø 300 4 5 6 - 9 8 - 9 6 - 9 8 - 9 6 - 9 8 - 9 10 - 19 12 14 - 19 10 - 19 12 14 - 19 10 - 19 13 14 - 19 20 - 49 22 23 / 24 27 28 - 29 30 - 49 22 23 / 25 27 28 - 29 30 - 49 22 23 / 26 27 28 - 29 30 - 49 32 - 33 38 - 39 44 46 48 50 - 51 52 - 68 54 - 57 60 - 61 62 - 63 64 65 67 68 69 70 71 72 - 81 74 - 75 80 82 - 83 30 - 49 34 - 35 40 - 41 45 46 49 50 - 51 52 - 68 54 - 57 60 - 61 62 - 63 64 65 67 68 69 70 71 72 - 81 76 - 77 81 - 30 - 49 36 - 37 42 - 43 45 47 49 50 - 51 52 - 67 58 - 59 60 - 61 64 66 68 69 71 72 - 81 78 - 79 81 - 84 86 88 90 84 86 88 90 84 86 88 90 - 89 87 89 91 - 89 87 89 91 - 89 87 89 91 Valid: 1.1.2005 This spare parts list shows fast moving parts for BPW trailer axles s e r i e s H . . / K . . / N . . 6 . 5 - 1 8 t o n s from 1983 (1982) onwards. Additional spare parts as per spare parts catalogue. -parts are embossed with BPW Code no. Subject to change (without notice). 3 /4 BPW-ELHKN-05/1 d BPW Original spare parts O Series H / R; KH / KR; NH / NR Slack adjusters 20 - 27 GSK 22 AGS 23, 24 - 27 Slack adjuster 28 / 29 attachments Axle beams 6 - 9, 24 - 27 Axle beams, booster brackets 8 / 9, 24 - 27 ABS 72 - 81 ABS parts 74 - 79 ABS retrofit kits 80 / 81 Brake parts 30 - 49 Brake parts SN ..-2 32 - 37 Brake parts SN .. BPW 95 38 - 43 Brake drums 44 / 45 Brake drum attachments 46 / 47 Brake dust covers 48 / 49 Brake cylinder 50 / 51 Brake camshafts 10 - 19 Brake camshafts 12 / 13 Brake camshaft bearings 14 - 19 Wheel studs 84 - 89 Single wheels 86 / 87 Twin wheels 88 / 89 Hubs, hub bearings, hub seals 52 - 68 TRILEX 82 / 83 3 Hub bearings 54 Conventional ECO 60 ECO Plus 62 Hubs 64 Conventional ECO 65 ECO Plus 67 Grease filling, bearing Conventional 68 ECO 69 ECO Plus 70 71 Grease sprays - 59 / 61 / 63 / 66 adjustment ECO BPW-ELHKN-05/1 e BPW Original spare parts O Series H / R; KH / KR; NH / NR Glued type plate from year of manufacture 2000 Riveted type plate up to year of manufacture 1999 Axle type BPW Code number Date and serial number BPW BERGISCHE ACHSEN KG D 51674 WIEHL 30 . 38 . 743 . 000 HSF 9010 ECO zul. Achslast kg STAT. 9000 perm. axle capacity TECH. 9450 charge adm. TYP S 90 TDB 00 07 Certificate type Test report no. GERMANY 954951842 SN 4218 v max. km/h max. speed vitesse maxi. BPW BERGISCHE ACHSEN KG HSF 9010 ECO 30.38.743.000 Brake type 105 zul. Achslast perm. axle capacity charge adm. stat. D-51674 Wiehl Germany SN 4218 Bj. 993110227 TYP S 90 TDB 00 07 9000 kg 105 km/h Stat. = Max. static axle load on ground Tech. = "Permissible techn. axle load" = Test load of wheel brakes Explanation of BPW axle type codes Example: H S F A H 9010 -15 ECO Axle series H H.. R R.. KH KH.. KM KM.. KR KR.. KRD Brake Tyre SN 420 20” - 24” SN 360 19.5 SN 300 15” / 17.5” KRD.. NH NH.. NR NR.. NRD NRD.. B For single wheels, wheels with offset S For single wheels, wheels without offset Z For twin wheels I Wheel spiders for TRILEX wheel rims, single wheels IZ Wheel spiders for TRILEX wheel rims, twin wheels F Wheel studs M 22 x 1.5 without wheel nuts, order wheel nuts for stud or spigot alignment separately M For spigot alignment A With alloy hubs ( D ) ( German Dauerbremse ) H For hanging boosters 6 0 0 6 to 18010 4 Axle beam Axle load (kg) + quantity of wheel studs per hub -15 Axle beam - wall thickness, e.g. 15 mm -1 Type of hub bearing (e.g. 14 t) /3 Wheel connection - 10 wheel studs, pitch circle 335 mm ECO ECO hub system ECO-MAXX Weight optimized trailer axle with ECO hub system ECOPlus Weight optimized trailer axle with ECOPlus hub system MAXX Weight optimized trailer axle with helical fit wheel bolts BPW-ELHKN-05/1 e Explanation of BPW axle code numbers Example: 30. 38. 743. 000 20. Trailer axle without suspension parts 24. 25. 27. 30. 31. Axle load Roller bearing 06. 6500 kg 33116 / 32310 08. 09. 8000 - 9000 kg 33116 / 32310 10. 10000 - 12000 kg 33118 / 32313 14. 13000 - 14000 kg 32219 / 33215 16. 16000 - 18000 kg 32222 / 33214 36. 6500 kg 33116 / 32310 38. 8000 - 9000 kg 33116 / 32310 40. 10000 - 12000 kg 33118 / 33213 44. 13000 - 14000 kg 32219 / 33215 48. 8000 - 9000 kg 33118 / 33213 50. 10000 - 12000 kg 33118 / 33213 65. 6400 kg 33215 / 32310 Wheel brake type SN 3015-1 HWG closed Ø 300 x 150 586. SN 3020-1 HWG closed Ø 300 x 200 592. SN 3015 HWG closed Ø 300 x 150 596. SN 3020 HWG closed Ø 300 x 200 501. SN 3015 BPW 95 closed Ø 300 x 150 502. SN 3020 BPW 95 closed Ø 300 x 200 542. SN 3616 closed Ø 360 x 160 546. SN 3620 closed Ø 360 x 200 551. SN 3616 BPW 95 closed Ø 360 x 160 552. SN 3620 BPW 95 closed Ø 360 x 200 790. SN 4212-2 HWG offen Ø 420 x 120 794. SN 4212-2 HWG closed Ø 420 x 120 710. SN 4218-2 HWG offen Ø 420 x 180 714. SN 4218-2 HWG closed Ø 420 x 180 718. SN 4220-2 HWG offen Ø 420 x 200 723. SN 4220-2 HWG closed Ø 420 x 200 739. SN 4222-2 HWG closed Ø 420 x 220 741. SN 4212 BPW 95 closed Ø 420 x 120 743. SN 4218 BPW 95 closed Ø 420 x 180 744. SN 4220 BPW 95 closed Ø 420 x 200 745. SN 4222 BPW 95 closed Ø 420 x 220 BPW-ELHKN-05/1 e ECO hub bearing system ECOPlus hub bearing system Conventional hub bearing system Dimension 582. 000 Conventional hub bearing system Brake shoes with closed anchor eye (old type) up to 1989 Quick-release brake shoes from 1990 onwards Brake shoes with splitted roller (BPW 95) Brake shoes with splitted roller (BPW 95) Brake shoes with splitted roller (BPW 95) Consecutive number 000 - 999 5 BPW Original spare parts 1 H K N O Series H / R; KH / KR; NH / NR Axle beams, booster brackets General BPW Axle beams Square, reliable, light – the BPW axle beam. It’s the stable foundation for a long vehicle life. And in combination with our brakes and suspension systems, the square axle produces axle systems which offer convincing allround performance with long service lives and maintenance intervals. The BPW square axle beam consists of two high-quality, specially rolled axle half-tubes (U-sections) which are welded together inside and out. The special feature of the BPW standard axle tube with a 120 mm axle cross-section is its Q.U.A.D. profile (Quality Upgraded Advanced Design). This profile features more material at the corner radii and less material in the top and bottom areas. As a result, the axle crosssections are reinforced at the points where the force is applied and are optimally shaped to cope with the load. The Q.U.A.D. profile ensures that the maximum service life can be achieved. BPW axle tubes are available with various cross-sections and wall thickness values depending on the axle load and the application conditions. BPW axle stubs are forged, quenched and tempered. They have two stepped bearing seats. The axle stubs and axle tube are flash butt-welded together to produce one piece – the BPW axle beam. In this welding process, the axle tube and the ends of the axle stubs are heated up to welding temperature by an electric current applied at their joining faces, whilst at the same time being forced together. This produces an absolutely homogeneous connection without any inclusions. In contrast to conventional welding processes, no filler metals are needed. At the same time, the axle beam is given its camber and toe-in. Axle stub Air cylinder bracket Support bearing box Brake anchor plate Axle beam after flash butt-welding Axle beam after removing the welding flash 6 BPW-ELHKN-05/1 e Axle beams, booster brackets 1 Determining replacement axle beams H The BPW axle number is shown on the type plate. If this is missing or no longer legible, the BPW axle number can be read off the front end of the axle stub. When ordering the axle beam, quote this BPW axle number with the reference to a replacement axle beam. K N 27.0 .698 8 . 71 4 BPW axle number punched into the front end of the axle stub If there is no BPW axle number or none is known, the axle beam or the axle can be identified on the basis of the dimensions. Single wheels FB 1. 2. 3 4. 5. 6. 7. 8. 9. 10. Axle beam cross section ( 120 / 150, Ø 127) Axle beam wall thickness Booster bracket centre (GM) Spring centre (FM) Track (SP) Overall width (P) Leaf spring width (FB) Spring pad hole pattern (C and D) Wheel seat (H) Pitch circle and number of wheel studs (K) K H D C F GM FM SP P M Furthermore, the type of tyres, the brake size and the approximate year of manufacture (first registration) should be specified. Twin wheels FB K H D C F GM FM SP P BPW-ELHKN-05/1 e 7 BPW Original spare parts 1 Series H / R; KH / KR; NH / NR O Axle beams, booster brackets H H.. / KH.. Conv. / ECO H.. / KH.. ECO / ECO Plus Brake ...-1 / 2 Brake with splitted roller (BPW 95) 190 190 K 192 192 N 10 14 / 15 10 28 14 / 15 28 215 214 210 14 / 15 215 214 300 32 - 35 325 38 - 41 210 14 / 15 445 445 446 446 448 60 - 63 447 447 54 - 59 NR.. Conv. / ECO NH.. ECO Brake ...-1 / 2 Brake with splitted roller (BPW 95) 190 27 190 192 192 14 / 15 28 14 / 15 215 214 14 / 15 10 28 10 215 214 210 300 36 / 37 210 325 42 - 43 14 / 15 445 445 446 446 448 60 - 61 447 447 58 - 59 Axle series K.. / N.. Axle series H.. / R.. 120 16° 8 150 120 30° 25° 127 0° 120 0° 127 30° BPW-ELHKN-05/1 e Axle beams, booster brackets Item Designation (Remark) BPW Code no. 1 Dimension H.. / R.. KH.. / KR.. / KM.. H NH.. / NR.. 10 Axle beam assembly (incl. item 27, 28, 190-194 210-215, 220-230, 300, 445-447) When ordering axle beam assembly, please state axle type and BPW code-no. (Axle name plate). 27 Plate - 28 Plate 03.285.55.71.0 120 16° 03.285.54.12.0 120 03.285.54.16.0 120 03.285.55.22.0 120 30° 03.285.56.18.0 127 03.285.55.19.0 127 03.285.55.21.0 150 25° 03.285.55.23.0 127 30° K - 03.287.43.03.0 Brake 30..-1 N Booster brackets welded on H.. / R.. 190 Booster bracket (standard) 1) 1) Plate (Reinforcement plate for spring brakes) NH.. / NR.. 03.182.35.78.0 120 16° 03.182.35.42.0 120 03.182.35.80.0 120 03.182.34.77.0 120 30° 150 25° 03.182.34.65.0 127 03.182.34.65.0 127 03.182.34.95.0 127 15° 03.182.34.58.0 192 KH.. / KR.. / KM.. 127 03.281.54.10.0 03.281.54.10.0 03.281.54.10.0 for further types refer pages 24 - 26. Adjustable booster brackets are not included with axle beam assembly 09...... Adjustable booster brackets 190 Booster bracket 05.182.34.23.0 192 193 Shaped plate Shaped plate 03.165.56.01.0 03.165.56.02.0 120 / 150 03.165.56.05.0 03.165.56.06.0 127 194 Screw assembly (incl. item 198, 200) 05.865.01.04.0 M 12 x 40/933 198 Spring washer 02.5601.12.90 A 12 / 128 200 Hexagon nut 02.5202.16.80 M 12 / 934 190 200 198 194 193 192 H.. / R.. 210 Bush 214 Grease nipple 215 Cap 02.3505.20.00 300 Bush (for brake ...-1 / -2) 03.112.33.08.0 e.g. SN 4222 BPW-ELHKN-05/1 e KH.. / KR.. / KM.. NH.. / NR.. 03.112.44.34.0 Ø 42/46x73 03.112.44.34.0 Ø 42/46x73 03.112.44.34.0 Ø 42/46x73 02.6802.03.50 02.6802.06.50 02.6850.12.50 AM 10 x 1 BM 10 x 1 BM 10 x 1/67° 02.6802.03.50 02.6802.06.50 - AM 10 x 1 BM 10 x 1 02.6802.03.50 - AM 10 x 1 02.3505.20.00 Ø 36/40x60 03.112.33.08.0 02.3505.20.00 Ø 36/40x60 03.112.33.08.0 Ø 36/40x60 9 BPW Original spare parts 2 H O Series H / R; KH / KR; NH / NR Brake camshafts and brake camshaft bearings General BPW Brake camshafts and bearings K N Optimized sealing and improved support for brake camshaft bearings on BPW drum brake axles New sintered metal bush with bearing boxes As from October 2000, an innovative sintered bush in conjunction with a new integrated sealing system will mean double life expectancy for bearing and brake camshaft units. Advantages: O Double life expectancy for brake camshaft and bearing units O O O O O Increased reliability of operation Integrated sealing system Compact design Easy, secure installation For use with all BPW drum brake axles Slack adjuster system on the brake camshaft - 4 / 91 Contact on collar of brake camshaft ( 1 ) Bush for slack adjuster units Integrated sealing system Brake camshaft 05.097...... 2 / 3 1 Brake camshaft - 4 / 91 05.097......0 Brake camshaft 5 / 91 05.097......1 / 2 5 / 9 1 - 10 / 00 Contact on circlip ( 2 ) 2 10 / 00 Contact on the bush pushed onto the brake camshaft ( 3 ) Brake camshaft 10 / 00 05.097......3 3 10 BPW-ELHKN-05/1 e Brake camshafts and brake camshaft bearings 2 H K Optimized brake camshaft bush and additional ‘O’-Ring From February 2002, BPW drum brake axles with support bearings for brake sizes SN 300, SN 360, and SN 420 will be fitted with a further development of our camshaft bearing on the brake anchor plate side. Features: O O N Brake camshaft 05.097......1 / 2 The layout of the lubricating grooves inside the brass bush 03.112.44.34.0 has been improved. The bush has a machined annular groove on the outside. The previous code number for the bush will apply. Bush 03.112.44.34.0 Brake camshaft 05.097......3 The brake camshaft has an additional groove in the bearing seat on the cam side in order to accommodate the ‘O’ring 02.5677.37.42 ( Ø 37 x 2.6 (black)). The code number of the brake camshaft has changed. The last digit of the former number ( 1 or 2 ) is changed to indicate version 3. Modified inner camshaft support bearing fixing screws on drum brake axles ! From week 23/2003 onwards, the inner camshaft support bearing fixing screws will be modified on series production drum brake axles. The self-tapping screws 02.5071.23.00 used as standard up to now will be replaced by hexagon screws 02.5025.30.82 with nuts. In automatic slack adjusters (AGS), the shaped plate for the slack adjuster support is secured using these bolts in conjunction with the Tensilock lock nuts (BPW no. 02.5273.32.82). The other screw connection of the support bearing is made with the bolts in connection with spring washers and normal hexagon nuts (BPW no. cpl. 05.865.00.02.0). The screws are fitted towards the centre of the axle. 'O'-Ring 02.5677.37.42 - 5 / 03 (230) 02.5071.23.00 02.5025.30.82 02.5273.32.82 5 / 03 - 05.865.00.02.0 BPW-ELHKN-05/1 e 11 BPW Original spare parts 2.1 H Series H / R; KH / KR; NH / NR Brake camshafts Item Designation (Remark) BPW Code no. 240 Brake camshaft, left 05.097.......3 241 Brake camshaft, right 05.097.......3 K O H.. / R.. SN 42.. --.--.7xx.--- KH.. / KR.. SN 3620 --.--.546. / 552.--- A L 285.5 299.5 311.5 322.5 337.5 361.5 397.5 422.5 431.5 457.5 469.5 484.5 499.5 509.5 522.5 547.5 557.5 577.5 615.5 634.5 649.5 699.5 741.5 751.5 404 418 430 441 456 480 516 541 550 576 588 603 618 628 641 666 676 696 734 753 768 818 860 870 KH.. / KR.. left right 05.097.05.01.3 03.3 05.3 07.3 35.3 09.3 11.3 13.3 15.3 45.3 17.3 47.3 19.3 21.3 23.3 25.3 39.3 27.3 29.3 37.3 57.3 49.3 31.3 55.3 05.097.05.02.3 04.3 06.3 08.3 36.3 10.3 12.3 14.3 16.3 46.3 18.3 48.3 20.3 22.3 24.3 26.3 40.3 28.3 30.3 38.3 58.3 50.3 32.3 56.3 SN 3616 A L 172.5 649.5 699.5 751.5 866.5 291 768 818 870 985 SN 3616 SN 42.. / SN 3620 40 L A left L A right A Brake camshaft - 4 / 91 05.097.....0 Brake camshaft 5 / 91 05.097.....1 / 3 Groove for 'O'-Ring 02.5677.37.42 --.--.542./551.--- left right 05.097.09.07.3 13.3 15.3 09.3 17.3 05.097.09.08.3 14.3 16.3 10.3 18.3 Brake camshaft 5 / 91 05.097.....1 Brake camshaft 2 / 02 05.097.....3 Brake camshafts with last digit of code number 0 (until 4/91) and 1 (until 2/02) will be replaced with brake camshafts with last digit 3. Note modified assembly parts. X Definition of the brake camshaft in fitted condition X+20 mm = dimension A 7.2 +0.5 Brake camshaft - 4 / 91 05.097.....0 Brake camshaft 5 / 91 - 05.097.....1 2 / 02 - 05.097.....3 12 BPW-ELHKN-05/1 e Brake camshafts Item Designation (Remark) BPW Code no. 240 Brake camshaft, left 05.097.60....3 241 Brake camshaft, right 05.097.60....3 NH.. / NR.. SN 30.. L A ---.---.50x.--- Brake camshaft 1 / 96 05.097.....2 / 3 ---.---.58x.-----.---.59x.--A 182.5 212.5 311.5 337.5 380.5 395.5 422.5 457.5 469.5 509.5 522.5 548.5 557.5 567.5 582.5 598.5 615.5 638.5 648.5 675.5 698.5 723.5 748.5 798.5 848.5 307 337 436 462 505 520 547 582 594 634 647 673 682 692 707 723 740 763 773 800 823 848 873 923 973 2.1 L left right (333) (363) (462) (488) (531) (546) (573) (608) (620) (660) (673) (699) (708) (718) (733) (749) (766) (789) (799) (826) (849) (874) (899) (949) (999) 05.097.60.27.3 19.3 39.3 11.3 43.3 01.3 15.3 13.3 03.3 09.3 07.3 23.3 05.3 49.3 45.3 41.3 17.3 47.3 25.3 21.3 37.3 31.3 33.3 35.3 29.3 05.097.60.28.3 20.3 40.3 12.3 44.3 02.3 16.3 14.3 04.3 10.3 08.3 24.3 06.3 50.3 46.3 42.3 18.3 48.3 26.3 22.3 38.3 32.3 34.3 36.3 30.3 L A N Brake camshaft - 12 / 95 05.097.....0 / 1 left right A Brake camshaft - 4 / 91 05.097.....0 Brake camshaft 5 / 91 05.097.....1 / 2 / 3 Groove for 'O'-Ring 02.5677.37.42 Brake camshafts with last digit of code number 0 (until 4/91), 1 (until 12/95) and 2 (until 2/02) will be replaced with brake camshafts with last digit 3. Note modified assembly parts. Brake camshaft 5 / 91 05.097.....1 / 2 Brake camshaft 2 / 02 05.097.....3 X Definition of the brake camshaft in fitted condition X+20 mm = dimension A 7.2 +0.5 Brake camshaft - 4 / 91 05.097.....0 Brake camshaft 5 / 91 05.097.....1 / 2 / 3 BPW-ELHKN-05/1 e 13 BPW Original spare parts 2.2 Brake camshaft bearings Fig. 1 H K Series H / R; KH / KR; NH / NR O Fig. 2 221 225 225 221 230 Fig. 4 230 232 231 220 232 231 227 215 Fig. 3 227 215 220 N 225 221 225 221 230 230 227 215 227 215 Parts for conversion to lowmaintenance brake camshaft bearings in accordance with fig. B and F pages 1 8 / 1 9 M = 60 - 70 Nm 268 280 266 232 231 220 220 22 / 23 262 285 - 289 260 M = 60 - 70 Nm only with AGS 28 / 29 220 268 280 266 M = 28 Nm 272 227 215 22 / 23 262 M = 23 Nm only with AGS 221 28 / 29 220 230 271 285 - 289 260 further executions see above 225 28 M = 28 Nm 8 / 9 245 272 227 215 225 274 H.. / K.. 230 271 270 M = 23 Nm 221 28 250 8 / 9 245 258 274 215 214 N.. 210 270 255 250 256 258 252 215 214 250 210 Assembly drawings see pages 1 8 - 1 9 / 2 8 241 240 12 255 256 254 241 240 13 14 When converting to low-maintenance brake camshaft bearings, low-maintenance automatic slack adjusters type ECO-Master should be used. U s e o n l y B P W s p e c i a l g r e a s e E C O - L i 9 1 o r E C O - L iPlus for low-maintenance brake camshaft bearings. BPW-ELHKN-05/1 e Brake camshaft bearings Item Designation (Remark) BPW Code no. H.. / R.. Dimension KH.. / KR.. Plate see page 9 208 Repair kit conventional brake camshaft bearing (item 210 - 214, 220 - 230, 245, 270, 272, 274) 09.801.02.13.0 Repair kit low-maintenance brake camshaft bearing (item 210 - 214, 220 - 230, 245, 270, 272, 274) 09.801.06.09.1 210 Bush 03.112.44.34.0 Ø 42 / 46 x 73 214 Grease nipple 02.6802.03.50 02.6802.06.50 02.6850.12.50 AM 10 x 1 BM 10 x 1 / 45° BM 10 x 1 / 67° SN 4222 215 Cap H N H . . / NR.. 28 e.g. 2.2 H.. R.. K.. for 1 axle side for 1 axle K 03.112.44.34.0 N 7.2 +0.5 N.. 02.3505.20.00 7.2 +0.5 Conventional brake camshaft bearing, ( - 12 / 92 ) Fig. D / E, page 18 / 19 Low-maintenance brake camshaft bearing, bearing box attachment with 6 hexagon screws, ( 1 / 93 - 8 / 97 ) Fig. F, page 18 / 19 Fig. 1 Fig. 2 219 Repair kit support bearing (incl. item 220 - 230) 09.801.02.15.0 - 220 Bearing box 03.229.02.09.0 03.229.02.16.0 221 Bearing box (for grease nipple) 03.229.02.10.0 03.229.02.17.0 225 Spherical bearing 03.113.14.01.0 Ø 42 / 60 x 38 227 Grease nipple e.g. 02.6850.01.02 02.6850.02.02 AS 8 x 1 / 0° BS 8 x 1 / 45° 230 Screw assembly (incl. item 231, 232) 05.865.00.02.0 M 8 x 25 (6x) 231 Lock washer 02.5403.08.92 B 8 / 137 . ai b l ex - m Ø 42 /ila62 38 g. w a n .1 av8 xw1lo/ e8.5 ari lg. r 02.6802.14.50 AM e n e t b 6.09 g l o n t t o haf 01.0 N o t r o f i ams 09.8 05.865.00.02.0 e c8 kxit25 (6x) Re kM t bra trofi e 02.5403.08.92 R B 8 / 137 232 Hexagon nut 02.5202.12.82 M 8 / 934 02.5202.12.82 n nte Low-maintenance brake camshaft bearing, bearing box attachment with 4 locking screws, ( 8 / 97 - 10 / 00 ) Fig. F, page 18 / 19 Fig. 3 Fig. 4 03.229.02.16.1 03.229.02.18.0 221 Bearing box (for grease nipple) 03.229.02.17.0 03.229.02.19.0 225 Spherical bearing 227 Grease nipple 230 Locking screw 230 Screw assembly (incl. item 231, 232) 231 Lock washer 232 Hexagon nut BPW-ELHKN-05/1 e M 8 / 934 Low-maintenance brake camshaft bearing, bearing box attachment with 4 hexagon screws, ( 10 / 00 - ) Fig. G, page, page 18 / 19 Bearing box - ce 03.113.14.03.0 220 ce an n e t le. / 62 ain x 38 03.113.14.03.0 Ø b42 ila w-m ing. a v lo ar 1 /98.5 02.6802.14.50 .1 lg. r a AM w 8ex g e o n e ft b .06.0 n 02.5071.23.00 M 8 x 20 (4x) a lo t t h 01 No -trofi ams 09.8 c e t i e R k tk bra trofi e -R an 03.113.14.04.0 Ø 42 / 60 x 38 02.6802.14.50 AM 8 x 1 / 8.5 lg. 05.865.00.02.0 M 8 x 25 (4x) 02.5403.08.92 B 8 / 137 02.5202.12.82 M 8 / 934 15 BPW Original spare parts 2.2 O Series H / R; KH / KR; NH / NR Brake camshaft bearings Slack adjuster contact on circlip ( - 10 / 00 ) H Slack adjuster contact on bush ( 10 / 00 - ) (Item 260) Bush 03.113.03.06.0 (Item 260) Circlip 02.5616.05.90 K N Parts for conversion to lowmaintenance brake camshaft bearings in accordance with fig. B and F pages 1 8 / 1 9 M = 60 - 70 Nm 268 280 266 22 / 23 262 285 - 289 260 M = 60 - 70 Nm only with AGS 28 / 29 220 268 272 280 266 227 215 22 / 23 262 only with AGS 221 28 / 29 220 230 271 285 - 289 260 225 28 8 / 9 245 272 227 215 225 274 H.. / K.. 230 271 270 221 28 250 8 / 9 245 258 274 215 214 N.. 210 270 255 250 256 258 252 215 214 250 210 241 240 12 255 Assembly drawings see pages 1 8 - 1 9 / 2 8 256 254 241 240 13 16 When converting to low-maintenance brake camshaft bearings, low-maintenance automatic slack adjusters type ECO-Master should be used. U s e o n l y B P W s p e c i a l g r e a s e E C O - L i 9 1 o r E C O - L iPlus for low-maintenance brake camshaft bearings. BPW-ELHKN-05/1 e Brake camshaft bearings Item Designation (Remark) BPW Code no. 2.2 Dimension H.. / R.. KH.. / KR.. N H . . / NR.. H.. / R.. KH.. / KR.. Brake camshafts with last digit 3, 2 / 02 Fig. C / G, page 18 / 19 for 1 axle side 09.801.00.43.1 for 1 axle side A 42 x 2.5 (N.. 2x) 02.5676.01.00 A 42 x 2.5 (N.. 2x) 03.310.12.24.0 Ø 42 / 46 / 55 x 7 K 245 Assembly kit (item 250 - 262, 268, 270, 274) 09.801.00.14.2 250 Circlip 02.5676.01.00 252 Ring (Thrust ring) 03.310.12.24.0 254 Ring 03.310.81.02.0 255 ‘O’-Ring - 256 ‘O’-Ring 02.5679.23.00 258 Seal 03.120.42.02.0 260 Circlip ( - 10 / 00) 02.5616.05.90 260 Bush ( 10 / 00 - ) 03.113.03.06.0 Ø 37.4 / 45 x 21.3 03.113.03.06.0 Ø 37.4 / 45 x 21.3 262 Washer (for G S K / E C O - M a s t e r 5 / 9 1 - ) 03.320.11.16.1 Ø 22.5 / 42 x 10.5 03.320.11.16.1 Ø 22.5 / 42 x 10.5 266 Lever (Brake lining wear indicator) 03.190.14.07.1 03.190.14.08.1 100 mm 60 mm 03.190.14.07.1 03.190.14.08.1 100 mm 60 mm 268 Lock nut 03.260.14.08.0 M 22 x 1.5 / SW 32 03.260.14.08.0 M 22 x 1.5 / SW 32 1) Ø 42 / 46 / 55 x 7 03.310.81.02.0 Ø 42 / 46 x 4 (only N..) 02.5677.37.42 Ø 37 x 2.6 (black) Ø 40 x 2.5 (green) 02.5679.23.00 Ø 40 x 2.5 (green) Ø 42 / 56 x 2 03.120.42.02.0 Ø 42 / 56 x 2 Ø 37 / 41 x 2 - Ø 42 / 46 x 4 (only N..) 2) Conventional brake camshaft bearing, brake camshaft with last digit 0, - 12 / 92 Fig. A / C, page 18 / 19 Low-maintenance brake camshaft bearing, brake camshaft with last digit 1 and 2, 1 / 93 - 10 / 00 Fig. B/C/E/F, page 18 / 19 Low-maintenance brake camshaft bearing, brake camshaft with last digit 2 / 3, 10 / 00 Fig. C / G, page 18 / 19 N 270 Seal 03.120.43.14.0 03.120.43.14.0 Ø 41 x 25 03.120.43.14.0 Ø 41 x 25 271 Seal - 03.120.43.12.0 Ø 41 x 20 03.120.42.09.0 Ø 42 x 15 272 Seal - 03.120.43.10.0 Ø 34 x 26 03.120.42.08.0 Ø 42 x 13.5 274 Circlip 03.350.30.02.0 Ø 49 x 9 03.350.30.02.0 Ø 49 x 9 03.350.30.02.0 Ø 41 x 25 H N H . . / NR.. Brake camshaft with last digit 0 / 1 / 2, - 2 / 02 Fig. A / B / D / E / F, page 18 / 19 Ø 49 x 9 1) Replacement for rings 03.310.32.09.0 and 03.310.81.02.0, only for H.. / K.. 2) With brake camshaft having 1 or 2 as last digit BPW-ELHKN-05/1 e 17 BPW Original spare parts 2.2 O Series H / R; KH / KR; NH / NR Brake camshaft bearings (214) 02.6802.06.50 H 7.2 (214) 02.6802.03.50 +0.5 (270) 03.120.43.14.0 (270) 03.120.43.14.0 7.2 +0.5 (274) 03.350.30.02.0 (274) 03.350.30.02.0 K (250) 02.5676.01.00 (258) 03.120.42.02.0 (250) 02.5676.01.00 (250) 02.5676.01.00 (252) 03.310.12.24.0 (252) 03.310.12.24.0 (255) 02.5677.37.42 (210) 03.112.44.34.0 (210) 03.112.44.34.0 Conventional brake camshaft bearing Lowmaintenance brake camshaft bearing, 2 / 02 C (220) 03.229.02.09.0 (221) 03.229.02.10.0 (227) 02.6850.01.02 (225) 03.113.14.01.0 (270) 03.120.43.14.0 (274) 03.350.30.02.0 Lowmaintenance brake camshaft bearing, 2 / 02 New brake camshaft 05.097.60....3, 2 / 02 (220) 03.229.02.09.0 (221) 03.229.02.10.0 (227) 02.6850.01.02 (225) 03.113.14.01.0 (270) 03.120.43.14.0 (272) 03.120.43.10.0 (274) 03.350.30.02.0 (270) 03.120.43.14.0 Brake camshaft 5 / 91 05.097.....1 Brake camshaft - 4 / 91 05.097.....0 D (250) 02.5676.01.00 (256) 02.5679.23.00 (256) 02.5679.23.00 A B (258) 03.120.42.02.0 Conventional brake camshaft bearing, 12 / 92 Old brake camshaft 05.097.05(09)....0, 4 / 91 E Conventional brake camshaft bearing, 12 / 92 Brake camshaft 05.097.05(09)....1, 5 / 91 10 / 00 (230) 05.865.00.02.0 9 / 97 - 6 / 03 - (230) 02.5071.23.00 (221) 03.229.02.17.0 (220) 03.229.02.16.1 (230) 05.865.00.02.0 (221) 03.229.02.18.0 (220) 03.229.02.19.0 (225) 03.113.14.03.0 - 8 / 97 (230) 02.5071.23.00 - 5 / 03 (272) 03.120.43.10.0 (227) 02.6802.14.50 (227) 02.6802.14.50 (225) 03.113.14.04.0 (272) 03.120.42.08.0 (260) 03.113.03.06.0 (271) 03.120.43.12.0 (271) 03.120.42.09.0 (274) 03.350.30.02.0 F Lowmaintenance brake camshaft bearing, 1 / 93 10 / 00 G Lowmaintenance brake camshaft bearing, 10 / 00 (220) 03.229.02.16.1 (230) 05.865.00.02.0 (225) 03.113.14.03.0 (270) 03.120.43.14.0 (221) 03.229.02.17.0 (227) 02.6802.14.50 (272) 03.120.43.10.0 (274) 03.350.30.02.0 H 18 Conversion to lowmaintenance brake camshaft bearing Support plates without a lubrication nipple recess Brake camshaft 05.097.05....1/2, 5 / 91 BPW-ELHKN-05/1 e Brake camshaft bearings (214) 02.6802.03.50 (214) 02.6802.03.50 (270) 03.120.43.14.0 7.2 +0.5 (274) 03.350.30.02.0 7.2 +0.5 2.2 (270) 03.120.43.14.0 (274) 03.350.30.02.0 (255) 02.5677.37.42 (258) 03.120.42.02.0 (254) 03.310.81.02.0 A B (256) 02.5679.23.00 (210) 03.112.44.34.0 (210) 03.112.44.34.0 (225) 03.113.14.01.0 (270) 03.120.43.14.0 C (220) 03.229.02.09.0 (221) 03.229.02.10.0 (227) 02.6850.01.02 (274) 03.350.30.02.0 Lowmaintenance brake camshaft bearing, 2 / 02 New brake camshaft 05.097.60....3, 2 / 02 (225) 03.113.14.01.0 (270) 03.120.43.14.0 (270) 03.120.43.14.0 (220) 03.229.02.09.0 (221) 03.229.02.10.0 (227) 02.6850.01.02 (274) 03.350.30.02.0 Brake camshaft - 4 / 91 05.097.....0 D (258) 03.120.42.02.0 (254) 03.310.81.02.0 (256) 02.5679.23.00 Conventional brake camshaft bearing Lowmaintenance brake camshaft bearing, 2 / 02 N (250) 02.5676.01.00 (250) 02.5676.01.00 (272) 03.120.43.10.0 Brake camshaft 5 / 91 05.097.....1 / 2 Conventional brake camshaft bearing, 12 / 92 Old brake camshaft 05.097.60....0, 4 / 91 E Conventional brake camshaft bearing, 12 / 92 Brake camshaft 05.097.60....1/2, 5 / 91 10 / 00 (230) 05.865.00.02.0 9 / 97 - 6 / 03 - (230) 02.5071.23.00 (221) 03.229.02.17.0 (220) 03.229.02.16.1 (230) 05.865.00.02.0 (221) 03.229.02.18.0 (220) 03.229.02.19.0 (225) 03.113.14.03.0 - 8 / 97 (230) 02.5071.23.00 - 5 / 03 (272) 03.120.43.10.0 (227) 02.6802.14.50 (227) 02.6802.14.50 (225) 03.113.14.04.0 (272) 03.120.42.08.0 (260) 03.113.03.06.0 (271) 03.120.43.12.0 (271) 03.120.42.09.0 (274) 03.350.30.02.0 F Lowmaintenance brake camshaft bearing, 1 / 93 10 / 00 G Lowmaintenance brake camshaft bearing, 10 / 00 (220) 03.229.02.16.1 (230) 05.865.00.02.0 (225) 03.113.14.03.0 (270) 03.120.43.14.0 (221) 03.229.02.17.0 (227) 02.6802.14.50 (272) 03.120.43.10.0 (274) 03.350.30.02.0 H Conversion to lowmaintenance brake camshaft bearing Support plates without a lubrication nipple recess Brake camshaft 05.097.60....1/2, 5 / 91 BPW-ELHKN-05/1 e 19 BPW Original spare parts 3 H K N O Series H / R; KH / KR; NH / NR Slack adjusters General BPW Slack adjusters The necessary brake cylinder stroke increases as the brake lining thickness reduces. The slack adjuster makes up for this change and keeps the brake cylinder stroke in the optimum range at all times. In most countries, fitting automatic slack adjusters is a statutory requirement. The principle of automatic adjustment Brake linings and brake drums are parts subject to wear. As the thickness of the material is reduced, the brake cylinder stroke increases, meaning that the brake camshaft has to rotate further. In this case, the automatic function of the ECO-Master automatic slack adjuster provides the necessary adjustment. As a result, the brake cylinder stroke is always kept within the same, optimum range. The adjustment stroke is designed so that there is always sufficient air gap even at higher levels of elasticity and given thermal expansion of the adjacent components (e.g. the brake drum). Levers with different shapes and crank values are available depending on the particular installation conditions. 20 BPW-ELHKN-05/1 e Slack adjusters 3 Determining replacement slack adjusters H The BPW code number is punched into the cover plate of the slack adjuster. GSK K AGS N punched BPW code number If there is no BPW code number or it is not legible, the slack adjuster can be identified on the basis of the shape and dimensions. 1. 2. 3. 4. 5. Automatic (AGS) or manual slack adjuster (GSK) Lever length (HL) Crank value (β) Offset (X) Position of fixed point holder in AGS (α) X GSK HL HL AGS HL BPW-ELHKN-05/1 e 21 BPW Original spare parts 3.1 O Series H / R; KH / KR; NH / NR Manual slack adjusters (GSK), return springs H X 295 K 280 N 280 280 HL Item Designation (Remark) BPW Code no. 280 / 281 Slack adjuster (incl. item 215, 284) GSK (manual) Dimension H.. / R.. HL 1 2 0 / 1 5 0 / 1 8 0 05.174.52.34.0 HL 2 3 0 / 2 6 0 / 2 9 0 / X = 1 4 05.174.58.13.0 HL 1 5 0 / 1 5 0 / 1 8 0 / 2 5 0 KH.. / KR.. 3-holes 3-holes left 05.174.58.14.0 3-holes right 05.174.52.61.0 4-holes HL 1 2 0 / 1 5 0 / 1 9 5 / 2 5 0 HL 284 215 - NH.. / NR.. 05.174.52.34.0 3-holes 05.174.65.20.0 3-holes / β 15° 05.174.65.20.0 - 05.174.52.34.0 - - 05.174.52.61.0 4-holes 05.174.52.43.0 4-holes / β 15° - 05.174.52.43.0 05.174.65.14.0 5-holes 05.174.65.22.0 5-holes - HL 1 2 0 / 1 3 5 / 1 5 0 / 165 / 180 / 195 / 250 05.174.65.13.0 7-holes 05.174.65.13.0 7-holes 05.174.65.13.0 284 Grease nipple 02.6850.01.02 215 Cap 02.3505.20.00 BPW Code no. 22 Return spring 4-holes / β 15° 7-holes AS 8 x 1 / 0° Dimension H.. / R.. 295 4-holes / β 15° - 05.174.65.22.0 Designation (Remark) 3-holes / β 15° - HL 1 2 0 / 1 3 5 / 1 5 0 / 165 / 180 Item 3-holes KH.. / KR.. NH.. / NR.. 03.397.26.04.0 Ø 24/2.8x69 03.397.26.04.0 Ø 24/2.8x69 03.397.26.08.0 Ø 21/2.8x84 03.397.26.09.0 Ø 24/2.8x72 03.397.26.08.0 Ø 21/2.8x84 03.397.26.06.0 Ø 24/2.8x89 03.397.26.08.0 Ø 24/2.8x84 03.397.26.06.0 Ø 24/2.8x89 05.397.28.01.0 Ø 31/2.8x120 03.397.26.06.0 Ø 24/2.8x89 05.397.28.01.0 Ø 31/2.8x120 05.397.26.03.0 Ø 26/2.8x148 05.397.28.01.0 Ø 31/2.8x120 05.397.26.03.0 Ø 26/2.8x148 05.397.26.02.0 Ø 22.5/2.5x235 05.397.26.03.0 Ø 26/2.8x148 05.397.28.02.0 Ø 22.5/2.5x235 05.397.26.05.0 Ø 22.5/2.5x185 05.397.26.02.0 Ø 22.5/2.5x235 BPW-ELHKN-05/1 e Automatic slack adjusters (ECO-Master) 3.2 H 295 22 K 280 284 283 215 HL Item 280 Designation (Remark) Slack adjuster (incl. item 215, 283, 284) N 280 BPW Code no. Dimension ECO-Master (autom.) ( 5 / 91 - ) H.. / R.. HL 1 2 0 / 1 3 5 / 1 5 0 / 1 6 5 HL 1 2 0 / 1 3 5 / 1 5 0 / 1 6 5 / 2 4 0 HL 1 2 0 / 1 3 5 / 1 5 0 / 1 6 5 / 2 5 0 Slack adjuster kit (item 280, 285 - 289) KH.. / KR.. 05.174.82.67.3 5-holes, α = 2 4 ° 05.574.83.01.3 05.174.83.06.3 5-holes, α = 60° 05.574.82.68.3 05.174.82.75.3 5-holes, α = 60° 05.574.83.08.3 05.174.82.22.3 5-holes, α = 120° 05.574.82.55.3 05.174.82.31.3 5-holes, α = 180° 05.574.82.67.3 05.174.88.51.3 5-holes, α = 210° 05.574.88.22.3 05.174.82.32.3 5-holes, α = 210° 05.574.82.66.3 05.174.82.40.3 6-holes, α = 210° 05.574.82.45.3 05.174.82.63.3 6-holes, α = 2 4 ° 05.574.82.87.3 05.174.83.05.3 6-holes, α = 60° 05.574.83.07.3 05.174.82.21.3 6-holes, α = 120° 05.574.82.43.3 05.174.82.24.3 6-holes, α = 180° 05.574.82.44.3 05.174.82.26.3 6-holes, α = 210° 05.574.82.65.3 05.174.83.04.3 6-holes, α = 210° 05.574.82.88.3 3-holes, α = 180° - NH.. / NR.. HL 1 5 0 / 1 6 5 05.174.89.05.3 05.174.82.67.3 5-holes, α = 2 4 ° 05.574.83.01.3 05.174.82.14.3 5-holes, α = 180° 05.574.82.67.3 05.174.82.31.3 5-holes, α = 180° 05.574.82.59.3 05.174.82.32.3 5-holes, α = 210° 05.574.82.66.3 HL 1 2 0 / 1 3 5 / 1 5 0 / 1 6 5 05.174.88.51.3 5-holes, α = 210° 05.574.88.22.3 HL 1 2 0 / 1 3 5 / 1 5 0 / 1 6 5 / 2 5 0 05.174.82.63.3 6-holes, α = 2 4 ° 05.574.82.87.3 05.174.82.24.3 6-holes, α = 180° 05.574.82.44.3 05.174.83.04.3 6-holes, α = 210° 05.574.82.88.3 HL 1 2 0 / 1 3 5 / 1 5 0 / 1 6 5 283 Cap 03.211.90.15.0 284 Grease nipple 02.6850.01.02 215 Cap 02.3505.20.00 BPW-ELHKN-05/1 e AS 8 x 1 / 0° 23 BPW Original spare parts 3.2 O Series H / R; KH / KR; NH / NR Slack adjusters (ECO-Master) - Axle series H.. / R.. H.. H.. H.. H ECO-Master Return spring Booster bracket α=24° 25°/30° 16° Piston rod 05.174.82.67.3 05.397.26.03.0 03.182.34.77.0 03.182.35.78.0 227 mm H.. ECO-Master Return spring Booster bracket Piston rod α=24° 30° 16° Piston rod α=24° 05.174.82.63.3 05.397.26.05.0 03.182.07.21.0 227 mm ECO-Master Return spring Booster bracket Piston rod α=24° 05.174.82.75.3 05.397.26.03.0 05.182.16.57.0 180 mm H.. Piston rod 24 05.174.82.63.3 05.397.26.03.0 03.182.34.58.0 227 mm H.. α=60° ECO-Master Return spring Booster bracket 120 30° 150 05.174.82.21.3 05.397.26.05.0 05.182.07.25.0 05.182.07.26.0 227 mm ECO-Master Return spring Booster bracket Piston rod α=24° 150 05.174.82.63.3 05.397.26.05.0 05.182.07.26.0 227 mm ECO-Master Return spring Booster bracket Piston rod α=60° 05.174.83.05.3 05.397.26.03.0 05.182.17.38.0 110 mm α=120° 05.174.82.21.3 05.397.26.03.0 03.182.34.77.0 03.182.35.78.0 227 mm H.. α=60° 25°/30° 16° L 16° R 05.174.82.36.3 03.397.26.04.0 05.182.33.15.0 05.182.45.03.0 05.182.45.04.0 80 mm H.. α=120° ECO-Master Return spring Booster bracket Piston rod H.. Piston rod ECO-Master Return spring Booster br. 05.174.82.63.3 05.397.26.03.0 03.182.34.77.0 03.182.35.78.0 227 mm R.. H.. ECO-Master Return spring Booster bracket Piston rod ECO-Master Return spring Booster bracket ECO-Master Return spring Booster bracket 30° 16° Piston rod H.. α=180° 05.174.82.14.3 05.397.26.03.0 05.182.07.37.0 190 mm ECO-Master Return spring Booster bracket Piston rod α=210° 05.174.82.40.3 05.397.26.03.0 05.182.16.69.0 110 mm BPW-ELHKN-05/1 e Slack adjusters (ECO-Master) - Axle series KH.. / KR.. KR.. KR.. 3.2 KR.. K ECO-Master Return spring Booster bracket Piston rod α=120° 05.174.82.21.3 05.397.26.03.0 03.182.34.95.0 227 mm KH.. ECO-Master Return spring Booster bracket Piston rod α=180° 05.174.82.24.3 05.397.26.03.0 03.182.34.95.0 227 mm KH.. α=24° 05.174.82.63.3 03.397.26.03.0 03.182.35.80.0 227 mm KH.. ECO-Master Return spring Booster bracket Piston rod ECO-Master Return spring Booster bracket Piston rod ECO-Master Return spring Booster bracket Piston rod 05.174.88.51.3 05.397.28.01.0 05.182.27.03.0 155 mm α=210° 05.174.88.51.3 05.397.26.03.0 03.182.35.83.0 227 mm ECO-Master Return spring Booster bracket Piston rod α=210° 05.174.82.32.3 05.397.26.03.0 05.182.16.60.0 227 mm α=180° 05.174.82.24.3 05.397.26.03.0 03.182.35.80.0 227 mm α=210° 05.174.83.04.3 05.397.26.06.0 03.182.17.45.0 82 mm KH.. α=24° 05.174.82.67.3 05.397.26.03.0 03.182.33.10.0 180 mm KH.. α=194° ECO-Master Return spring Booster bracket Piston rod ECO-Master Return spring Booster bracket Piston rod KH.. α=194° 05.174.88.51.3 03.397.28.01.0 05.182.27.03.0 155 mm ECO-Master Return spring Booster bracket Piston rod KH.. ECO-Master Return spring Booster bracket Piston rod BPW-ELHKN-05/1 e 25 BPW Original spare parts 3.2 O Series H / R; KH / KR; NH / NR Slack adjusters (ECO-Master) - Axle series NH.. / NR.. NR.. NR.. NR.. N ECO-Master Return spring Booster bracket Piston rod α=180° 25°/30° 05.174.82.24.3 05.397.26.03.0 03.182.34.65.0 227 mm NR.. ECO-Master Return spring Booster bracket Piston rod α=180° 05.174.82.14.3 05.397.26.03.0 03.182.16.60.0 227 mm Return spring Booster bracket Piston rod 26 Return spring Booster bracket Piston rod 05.174.82.24.3 05.174.82.14.3 05.397.26.03.0 03.182.07.21.0 180 mm ECO-Master Return spring Booster bracket Piston rod α=24° 05.174.82.67.3 05.397.28.01.0 03.182.33.10.0 170 mm ECO-Master Return spring Booster bracket Piston rod α=24° 05.174.82.67.3 05.397.26.03.0 03.182.35.80.0 227 mm 05.174.88.99.3 05.174.88.51.3 05.397.28.01.0 05.182.27.03.0 155 mm ECO-Master Return spring Booster bracket Piston rod α=210° 05.174.82.40.3 05.397.26.03.0 05.182.17.14.0 82 mm ECO-Master Return spring Booster bracket Piston rod α=24° 05.174.82.63.3 05.397.26.03.0 05.182.35.80.0 227 mm α=210° 05.174.88.99.3 05.174.88.51.3 05.397.28.01.0 05.182.27.03.0 155 mm α=210° 05.174.82.64.3 03.397.26.06.0 03.182.17.45.0 82 mm NH.. α=180° 05.174.89.05.3 05.397.26.03.0 05.182.16.95.0 180 mm NH.. α=210° ECO-Master Return spring Booster bracket Piston rod NH.. NH.. NH.. ECO-Master α=180° α=180° PAL NH.. NH.. ECO-Master Return spring Booster bracket Piston rod ECO-Master ECO-Master Return spring Booster bracket Piston rod NH.. α=210° 05.174.88.51.3 05.397.26.03.0 03.182.35.83.0 227 mm ECO-Master Return spring Booster bracket Piston rod BPW-ELHKN-05/1 e Installation instructions ECO-Master 1 3.3 2 H K 90 ° N I I 60 - 70 Nm II 1 2 3 4 4 3 2 1 3 II 4 2. 1. 5 6 1. 3. 2. 7 8 a b a min = 0,1 x b a max = 0,15 x b BPW-ELHKN-05/1 e 27 BPW Original spare parts 3.5 O Series H / R; KH / KR; NH / NR Slack adjuster attachments Automatic slack adjuster ECO-Master, 5 / 91 - 10 / 00 H 9 / 97 - 5 / 03 (230) 02.5071.23.00 K (285 / 286) 03.165.25.15.0 / 16.0 ( = 60 - 210°) (285) 03.165.25.19.0 ( = 24°) N (266) 03.190.14.07.1 see page 16 / 17 (288) 02.5025.30.82 (289) 02.5273.32.82 see page 16 / 17 (268) 03.260.14.08.0 (MA = 60 - 70 Nm) Brake camshaft - 4 / 91 05.097......0 Brake camshaft 5 / 91 05.097......1 / 2 Brake camshaft - 4 / 91 05.097......0 Brake camshaft 5 / 91 05.097......1 / 2 (262) 03.320.11.16.1 9 / 97 - 5 / 03 (260) 02.5616.05.90 Sp 37x2 see page 16 / 17 (230) 05.865.00.02.0 (230) 02.5071.23.00 Automatic slack adjuster ECO-Master, 10 / 00 - 5 / 03 (230) 02.5071.23.00 (285 / 286) 03.165.25.15.0 / 16.0 ( = 60 - 210°) (285) 03.165.25.19.0 ( = 24°) see page 16 / 17 (266) 03.190.14.07.1 (288) 02.5025.30.82 (289) 02.5273.32.82 see page 16 / 17 (268) 03.260.14.08.0 (MA = 60 - 70 Nm) Brake camshaft 10 / 00 05.097......3 Brake camshaft 10 / 00 05.097......3 (262) 03.320.11.16.1 - 5 / 03 (260) 03.113.03.06.0 see page 16 / 17 (230) 05.865.00.02.0 (230) 02.5071.23.00 28 BPW-ELHKN-05/1 e Slack adjuster attachments Item Designation (Remark) BPW Code no. 3.5 Dimension H for ECO-Master ( autom. ) ( 5 / 91 - ) α = 60 - 210° 285 Shaped plate 03.165.25.15.0 286 Shaped plate 03.165.25.16.0 288 Hexagon screw 02.5025.30.82 M 8 x 25 / 933 289 Lock nut 02.5273.32.82 M 8 295 K 22 23 M = 28 Nm 280 N 289 286 285 288 230 15 for ECO-Master ( autom. ) ( 3 / 95 - 9 / 97 ) ( 6 / 03 - ) α = 24° 285 Shaped plate 03.165.25.19.0 288 Hexagon screw 02.5025.30.82 M 8 x 25 / 933 289 Lock nut 02.5273.32.82 M 8 295 22 23 M = 28 Nm 280 289 285 288 230 15 for ECO-Master ( autom. ) ( 9 / 97 - 5 / 03 ) α = 24° 285 Shaped plate 03.165.25.19.0 230 Locking screw 02.5071.23.00 M 8 x 20 295 22 23 M = 28 Nm 280 . rew le. ab n sc v e . l i va go a b o r a xa ge o he , s e e n lo t t ut No trofi c k n e o R hl t wi BPW-ELHKN-05/1 e 230 285 29 BPW Original spare parts 4 H K N O Series H / R; KH / KR; NH / NR Brake parts General BPW Drum brakes The proven technology and robust construction of BPW drum brakes makes them suitable for every application. They shrug off dirt and are extremely hard wearing, even under the harshest conditions. Function The force from the brake cylinders is transmitted by the slack adjuster to the brake camshaft causing it to rotate. The S-cam forces the brake shoes apart, pressing them against the inside of the brake drum. When the brake is released, the brake camshaft rotates the S-cam back to its neutral position. The brake shoes are returned to their initial position by tension springs. Brake cylinder Slack adjuster Brake shoe Brake drum Brake camshaft Tension springs 30 BPW-ELHKN-05/1 e Brake parts 4 Conversion to brake with splitted roller (BPW 95 brake) H Brakes of the former version should be changed over to new brake technology. K High degree of safety Short response time and a consistent braking effect throughout the entire life of the lining thanks to the permanently lubricated brake rollers. Reduced own weight Weight-optimized design with fewer wear parts. Easy to change brake linings Fast and easy brake shoe replacement. Same brake components on all axles of the corresponding series. N The technical specifications of the brake remain unchanged. Consequently existing EC test certificates remain valid. Position springs The position springs ensure the brake shoes are firmly and securely seated on the C-clamps. Item 367 03.397.33.06.0 Return spring (Hook) Item 368 03.397.33.07.0 Return spring (Eye) Brake pull-back springs The brake pull-back spring is hooked into lugs that are formed on the brake shoes. BPW-ELHKN-05/1 e 31 BPW Original spare parts 4.1 Series H / R; KH / KR; NH / NR O Brake parts SN 42..-2 Conventional brake (Year of manufacture 1983 - 1995) H H.. / R.. SN 4212-2 / 4218-2 / 4220-2 / 4222-2 300 311 310 335 330 364 363 315 346 345 344 348 360 350 357 Conversion to brake with splitted roller (BPW 95) H.. / R.. SN 4212-2 / 4218-2 / 4220-2 / 4222-2 363 (2x) Conversion to brake with splitted roller (BPW 95 brake) High degree of safety 330 (4x) Short response time and a consistent braking effect throughout the entire life of the lining thanks to the permanently lubricated brake rollers. Reduced own weight Weight-optimized design with fewer wear parts. Easy to change brake linings Fast and easy brake shoe replacement. 364 (8x) Same brake components on all axles of the corresponding series The technical specifications of the brake remain unchanged. Consequently existing EC test certificates remain valid. 315 (4x) 32 BPW-ELHKN-05/1 e Brake parts SN 42..-2 Conventional brake (Year of manufacture 1983 - 1995) Item Designation (Remark) H.. / R.. BPW Code no. H Dimension SN 4212-2 SN 4218-2 SN 4220-2 --.--.790. / 794.----.--.710. / 714.----.--.718. / 723.--- SN 4222-2 --.--.739.--- Ø 36 / 40 x 60 03.112.33.08.0 Ø 36 / 40 x 60 300 Bush 03.112.33.08.0 310 Brake pin (cpl. item 311, 315) 09.084.46.36.0 311 315 Brake pin Shaped plate 03.084.46.22.0 03.167.23.02.0 Brake type SN 4212-2 SN 4218-2 SN 4220-2 SN 4222-2 Brake shoe assembly, with lining (incl. item 345 - 357) Brake shoe assembly, without lining (incl. item 345 - 348) Repair kit brake shoe roller (item 345 - 348) 05.091.29.84.0 05.091.46.09.0 05.091.27.79.0 05.091.28.26.0 05.091.29.51.0 05.091.26.64.2 05.091.27.54.2 05.091.28.11.2 330 335 344 345 Roller 09.084.46.35.0 Ø 36 x 135 03.084.46.23.0 03.167.23.02.0 - 03.331.34.05.0 03.350.00.13.0 02.6201.66.03 03.092.27.76.0 03.092.27.77.0 03.092.27.78.0 Circlip 348 Split pin 6.3 x 71 / 94 6.3 x 90 / 94 02.6201.64.01 - 350 Brake lining (Textar T090) 18 mm 19 mm 19.5 mm 20 mm 03.092.29.53.0 03.092.29.54.0 03.092.29.55.0 - 360 Splined pin Ø 12 x 70 Ø 12 x 90 03.001.08.04.0 02.5805.80.35 357 Rivet (Steel) B 8 x 15/7338 363 Return spring Ø 25 / 5 x 269 05.397.58.07.0 (1x) Ø 25 / 4 x 262 - 364 Return spring Ø 21 / 4 x 105 03.397.44.06.0 Ø 36 x 145 09.801.02.10.0 (for 1 axle) Ø 26 / 42 x 52 03.331.34.06.0 Ø 26 / 42 x 78 03.350.00.13.0 346 03.092.26.85.0 03.092.26.86.0 03.092.26.87.0 03.092.28.32.0 03.092.28.33.0 03.092.28.34.0 03.001.08.05.0 02.5805.80.35 05.397.46.07.0 03.397.44.06.0 Conversion to brake with splitted roller (BPW 95) H.. / R.. Item Designation (Remark) BPW Code no. Brake type SN 4212-2 SN 4218-2 SN 4220-2 SN 4222-2 328 Retrofit kit cpl. for 1 axle with brake shoes (item 315, 330, 363, 364) 09.801.02.94.0 09.801.02.39.0 09.801.02.38.0 09.801.02.53.0 329 Retrofit kit cpl. for 1 axle without brake shoes (item 315, 363, 364) Shaped plate 09.801.02.44.0 09.801.02.44.0 09.801.02.44.0 09.801.02.44.0 03.167.23.09.0 03.167.23.09.0 03.167.23.09.0 03.167.23.09.0 Brake shoe assembly, with lining (incl. item 345 - 357) 05.091.29.92.0 05.091.46.14.0 05.091.27.82.0 05.091.28.28.0 315 330 Dimension 345 Roller 05.331.44.02.0 Ø 26 / 45 x 33.5 346 Bolt 03.084.75.24.0 Ø 26 x 58.5 348 Ring 03.310.70.15.0 Ø 31 / 24 / 7 350 Brake lining (Textar T090) 18 mm 03.092.29.53.0 03.092.26.85.0 03.092.27.76.0 357 Rivet (Steel) 02.5805.80.35 B 8 x 15 / 7338 363 Return spring 05.397.58.03.0 Ø 34 / 5 x 274 364 Return spring 03.397.44.06.0 Ø 21 / 4 x 105 BPW-ELHKN-05/1 e 4.1 03.092.28.32.0 33 BPW Original spare parts 4.1 Series H / R; KH / KR; NH / NR O Brake parts SN 36.. Conventional brake (Year of manufacture 1983 - 1995) KH.. / KR.. SN 3616 SN 3620 K 300 335 330 366 300 335 330 311 310 363 346 310 363 364 365 311 364 315 346 345 315 345 344 344 348 348 350 360 351 351 350 360 361 357 357 Conversion to brake with splitted roller (BPW 95) KH.. / KR.. SN 3616 SN 3620 366 (2x) (2x) 363 365 (4x) 363 (4x) 330 (4x) 330 (4x) 360 (4x) 34 364 (8x) 364 (8x) 315 (4x) 315 (4x) BPW-ELHKN-05/1 e Brake parts SN 36.. Conventional brake (Year of manufacture 1983 - 1995) Item Designation (Remark) KH.. / KR.. B P W C o d e n o . Dimension SN 3616 SN 3620 --.--.542.----.--.546.--Ø 36 / 40 x 60 300 Bush 03.112.33.08.0 310 Brake pin (cpl. item 311, 315) 09.084.46.36.0 311 Brake pin 03.084.46.22.0 315 Shaped plate 03.167.23.02.0 Brake type SN 3616 330 Brake shoe assembly, with lining (incl. item 345 - 357) 335 Brake shoe assembly, without lining (incl. item 345 - 348) No longer available. Retrofit to brake with splitted roller ( BPW 95 ), (see below, item 328) 344 Repair kit brake shoe roller (item 345 - 348) Roller 09.801.02.10.0 (for 1 axle) 346 Circlip 03.350.00.13.0 348 Split pin 02.6201.66.03 345 350 351 Brake lining (Textar T090) 18 mm 19 mm 19.5 mm K Ø 36 x 135 --.--.542.--- SN 3620 --.--.546.--- No longer available. Retrofit to brake with splitted roller ( BPW 95 ), (see below, item 328) 03.331.34.05.0 Ø 26 / 42 x 78 6.3 x 90 / 94 Brake pin side 10 Rivets item 350 Camshaft side 8 Rivets item 351 Brake pin side 10 Rivets item 350 Camshaft side 8 Rivets item 351 03.092.19.63.0 03.092.19.64.0 03.092.19.66.0 03.092.19.62.0 03.092.19.65.0 03.092.19.67.0 03.092.19.54.0 03.092.19.56.0 03.092.19.58.0 03.092.19.55.0 03.092.19.57.0 03.092.19.59.0 357 Rivet (Steel) 360 Bolt 03.084.42.03.0 Ø 12 x 120 361 Circlip 02.3317.17.00 12 SxN 09 363 Return spring 364 Return spring 365 Return spring 03.397.45.10.0 366 Plate 03.285.22.05.0 02.5805.80.35 B 8 x 15 / 7338 03.084.42.02.0 Ø 12 x 120 05.397.45.14.0 Ø 24 / 4 x 218 03.397.44.06.0 Ø 21 / 4 x 105 Ø 22 / 4 x 108 - Conversion to brake with splitted roller (BPW 95) KH.. / KR.. Item Designation (Remark) B P W C o d e n o . Dimension Brake type SN 3616 SN 3620 328 Retrofit kit cpl. for 1 axle with brake shoes (item 315, 330, 360 - 366) 09.801.02.41.0 09.801.02.40.0 329 Retrofit kit cpl. for 1 axle without brake shoes (item 315, 360 - 366) 09.801.02.46.0 09.801.02.45.0 315 330 Shaped plate Brake shoe assembly, with lining (incl. item 345 - 357) Roller Bolt Ring 05.091.19.24.0 03.167.23.09.0 05.091.19.22.0 345 346 348 350 Brake lining 357 360 363 364 365 366 Rivet (Steel) Bolt Return spring Return spring Return spring Plate BPW-ELHKN-05/1 e 18 mm 4.1 05.331.44.02.0 03.084.75.24.0 03.310.70.15.0 Ø 26 / 45 x 33.5 Ø 26 x 58.5 Ø 31 / 24 / 7 Brake pin side 10 Rivets item 350 Camshaft side 8 Rivets item 351 Brake pin side 10 Rivets item 350 Camshaft side 8 Rivets item 351 03.092.19.63.0 03.092.19.62.0 03.092.19.54.0 03.092.19.55.0 02.5805.80.35 03.084.42.05.0 03.397.45.10.0 03.285.22.05.0 Ø 12 x 125 05.397.46.13.0 03.397.44.06.0 Ø 22 / 4 x 108 B 8 x 15 / 7338 Ø 24.5 / 4 x 236 Ø 21 / 4 x 105 - 35 BPW Original spare parts 4.1 O Series H / R; KH / KR; NH / NR Brake parts SN 30.. Conventional brake (Year of manufacture 1982 - 1995) NH.. / NR.. SN 3015-1 / 3020-1, Brake shoes with closed anchor eye 1982 - 1989 SN 3015 / 3020, Quick -release brake shoes 1990 - 1995 312 314 310 N 300 311 319 311 340 319 335 330 364 363 318 363 315 346 346 345 345 344 310 335 330 316 344 350 350 357 357 348 348 360 Conversion to brake with splitted roller (BPW 95) 360 NH.. / NR.. 363 (4x) 330 (4x) 364 (8x) Brake type SN 3015 SN 3020 Item Designation (Remark) BPW Code no. BPW Code no. 328 Retrofit kit cpl. for 1 axle with brake shoes (item 315, 330, 363, 364) 09.801.02.43.0 09.801.02.42.0 329 Retrofit kit cpl. for 1 axle without brake shoes (item 315, 363, 364) 09.801.02.47.0 09.801.02.47.0 315 Shaped plate 03.167.24.01.0 330 Brake shoe assembly with lining (incl. item 345 - 357) 05.091.15.05.0 05.091.14.77.0 345 346 348 350 Roller Bolt Ring Brake lining (Textar T090) 05.331.44.02.0 03.084.75.24.0 03.310.70.15.0 03.092.13.44.0 Ø 26 / 45 x 33.5 Ø 26 x 58.5 Ø 31 / 24 / 7 03.092.14.45.0 18 mm 357 Rivet (Steel) 02.5805.80.35 B 8 x 15 / 7338 363 364 Return spring Return spring 05.397.34.17.0 03.397.44.06.0 Ø 20 / 3.5 x 180 Ø 21 / 4 x 105 315 (4x) 36 BPW-ELHKN-05/1 e Brake parts SN 30.. Conventional brake (Year of manufacture 1982 - 1995) Item Designation (Remark) BPW Code no. 4.1 NH.. / NR.. Dimension SN 315-1 * / SN 3020-1 * Brake shoes with closed anchor eye --.--.582. / 586.--(old type) 1982 - 1989 SN 3015 / SN 3020 Quick-release brake shoes --.--.592. / 596.--1990 - 1995 300 Bush 310 Thread bolt cpl. (cpl. item 311, 314, 315) 310 Brake pin cpl. (item 311, 315) 311 Brake pin 311 Thread bolt 03.177.23.10.0 Ø 32 / 38 x 153 - 312 Hexagon nut 02.5201.76.06 BM 20 x 1.5 / 439 - 314 Spring washer 03.143.00.02.0 Ø 22.5 / 34 / 80° 315 Shaped plate - 03.167.24.01.0 316 Shackle (standard) (for ABS, brake drum width until 260 mm) 03.232.44.02.0 03.232.44.04.0 - 318 Split pin 02.6201.80.01 8 x 45 / 94 - 319 ‘O’-Ring 02.5677.86.40 Ø 28 x 2.5 - Brake type SN 3015-1 * SN 3020-1 * SN 3015 NR.. 127 --.--.582.--- NR.. 127 --.--.586.--- NR.. 127 --.--.592.--- Brake shoe assembly, with lining (incl. item 345 - 357) 05.091.13.85.0 05.091.14.70.0 Brake shoe assembly, without lining (incl. item 345 - 348) Bush Repair kit brake shoe roller (item 345 - 348) 05.091.13.20.0 05.091.14.19.0 03.112.22.30.0 09.801.02.11.0 Ø 32 / 36x54 (for 1 axle) 09.801.02.12.0 345 346 346 348 Roller Shackle Circlip Split pin 03.331.34.01.0 03.232.13.01.0 02.6201.83.03 Ø 22 / 42x59 Ø 8 x 71/94 03.331.34.01.0 03.350.00.14.0 02.6201.66.03 350 Brake lining (Textar T090) 03.092.13.44.0 03.092.13.45.0 03.092.13.46.0 03.092.14.45.0 03.092.14.46.0 03.092.14.47.0 03.092.13.44.0 03.092.13.45.0 03.092.13.46.0 357 360 363 Rivet (Steel) Splined pin Return spring 02.5805.80.35 03.001.08.03.0 05.397.35.03.0 - B 8 x 15/7338 Ø 12 x 70 Ø 22/3.6x163 02.5805.80.35 B 8 x 15/7338 03.001.08.05.0 Ø 12 x 90 05.397.46.12.0 05.397.46.12.0 05.397.34.16.0 05.397.34.16.0 03.397.44.06.0 Ø 21 / 4 x 105 330 335 340 344 Return spring 03.112.33.08.0 - - 09.084.46.39.0 - 18 mm 19 mm 19.5 mm Ø 24/4x167 Ø 20/3.6x166 364 09.177.23.09.0 Ø 36 / 40 x 60 N 03.084.46.30.0 Ø 36 x 145 (135) - SN 3020 NH.. 120 --.--.592.--- No longer available. Retrofit to brake with splitted roller ( BPW 95 ), (see page 36, item 328) NR.. 127 --.--.596.--- NH.. 120 --.--.596.--- No longer available. Retrofit to brake with splitted roller ( BPW 95 ), (see page 36, item 328) (for 1 axle) Ø 22 / 42 x 59 Ø 6.3 x 90 / 94 03.092.14.45.0 03.092.14.46.0 03.092.14.47.0 * Brake shoes with closed location eyes (Execution ....-1) can not be fitted to brake with splitted roller ( BPW 95 ). BPW-ELHKN-05/1 e 37 BPW Original spare parts O Series H / R; KH / KR; NH / NR 4.2 Brake parts SN 42.. with splitted roller (BPW 95) Brake with splitted roller (BPW 95) (Manufactured from 3/95) H H.. / R.. SN 42.. BPW 95 325 363 348 346 345 335 330 368 367 350 357 38 BPW-ELHKN-05/1 e SN 42.. with splitted roller (BPW 95) Brake parts Brake with splitted roller (BPW 95) (Manufactured from 3/95) Item 324 325 Designation (Remark) BPW Code no. Brake type Brake designation SN 4212 --.--.741.--- Repair kit brake (item 325, 330, 363 - 368) ‘C’ Clip - H.. / R.. H Dimension SN 4218 --.--.743.--- SN 4220 --.--.744.--- SN 4222 --.--.745.--- 09.801.02.83.0 09.801.02.84.0 09.801.02.85.0 03.188.02.02.0 327 Repair kit brake, without brake shoes (item 325, 363, 367, 368) 328 345 Repair kit brake, with brake shoes (item 325, 330, 363, 367, 368) Brake shoe assembly, with lining, (incl. item 345 - 357) Brake shoe assembly, without lining, (incl. item 345 - 348) Repair kit brake shoe roller (item 345 - 348) Roller 346 Bolt 348 Ring 350 Brake lining (Textar T090) 357 Rivet (Steel) 02.5805.80.35 B 8 x 15 / 7338 363 Return spring 05.397.58.03.0 Ø 34 / 5 x 268 367 Return spring (Retention spring) 03.397.33.06.0 (Hook) 368 Return spring (Retention spring) 03.397.33.07.0 (Eye) 330 335 344 BPW-ELHKN-05/1 e 09.801.06.79.0 - 09.801.02.39.0 09.801.02.38.0 09.801.02.53.0 05.091.29.92.0 05.091.46.14.0 05.091.27.87.0 05.091.28.28.0 05.091.29.93.0 05.091.46.17.0 05.091.27.83.0 05.091.28.29.0 09.801.02.91.0 (for 1 axle side) 05.331.44.02.0 Ø 26 / 45 x 33.5 03.084.75.24.0 Ø 26 x 58.5 03.310.70.15.0 18 mm 19 mm 19.5 mm 20 mm 4.2 03.092.29.53.0 03.092.29.54.0 03.092.29.55.0 - 03.092.26.85.0 03.092.26.86.0 03.092.26.87.0 Ø 24 / 31 / 7 03.092.27.76.0 03.092.27.77.0 03.092.27.78.0 03.092.28.32.0 03.092.28.33.0 03.092.28.34.0 39 BPW Original spare parts 4.2 O Series H / R; KH / KR; NH / NR Brake parts SN 36.. with splitted roller (BPW 95) Brake with splitted roller (BPW 95) (Manufactured from 3/95) SN 3616 BPW 95 KH.. / KR.. SN 3620 BPW 95 K 325 366 365 348 346 345 325 368 363 367 335 330 348 346 345 367 335 330 351 357 40 368 363 351 350 357 350 BPW-ELHKN-05/1 e SN 36.. with splitted roller (BPW 95) Brake parts Brake with splitted roller (BPW 95) (Manufactured from 3/95) Item Designation (Remark) BPW Code no. Brake type Brake designation SN 3616 --.--.551.--- KH.. / KR.. Dimension SN 3620 --.--.552.--- 325 ‘C’ Clip 327 Repair kit brake without brake shoes (item 325, 363, 365, 367, 368) Repair kit brake, with brake shoes (item 325, 330, 363, 365, 367, 368) 09.801.06.82.0 09.801.06.81.0 09.801.02.41.0 09.801.02.40.0 05.091.19.24.0 05.091.19.22.0 05.091.19.33.0 05.091.19.34.0 345 Brake shoe assembly, with lining, (incl. item 345 - 357) Brake shoe assembly, without lining, (incl. item 345 - 348) Repair kit brake shoe roller (item 345 - 348) Roller 346 Bolt 348 Ring 328 330 335 344 350 Brake lining (Textar T090) 03.188.02.02.0 05.331.44.02.0 Ø 26 / 45 x 33.5 03.084.75.24.0 Ø 26 x 58.5 03.310.70.15.0 18 mm 19 mm 19.5 mm K 09.801.02.91.0 (for 1 axle side) Ø 24 / 31 / 7 Brake pin side 10 Rivets item 350 Camshaft side 8 Rivets item 351 Brake pin side 10 Rivets item 350 Camshaft side 8 Rivets item 351 03.092.19.63.0 03.092.19.64.0 03.092.19.66.0 03.092.19.62.0 03.092.19.65.0 03.092.19.67.0 03.092.19.54.0 03.092.19.56.0 03.092.19.58.0 03.092.19.55.0 03.092.19.57.0 03.092.19.59.0 357 Rivet (Steel) 02.5805.80.35 B 8 x 15 / 7338 363 Return spring 05.397.46.13.0 Ø 24.5 / 4 x 236 365 Return spring 03.397.44.10.0 366 Plate 03.285.22.05.0 367 Return spring (Retention spring) 03.397.33.06.0 (Hook) 368 Return spring (Retention spring) 03.397.33.07.0 (Eye) BPW-ELHKN-05/1 e 4.2 Ø 22 / 4 x 119 - 41 BPW Original spare parts 4.2 O Series H / R; KH / KR; NH / NR Brake parts SN 30.. with splitted roller (BPW 95) Brake with splitted roller (BPW 95) (Manufactured from 3/95) NH.. / NR.. SN 30.. BPW 95 N 325 368 363 348 346 345 367 335 330 351 357 42 350 BPW-ELHKN-05/1 e SN 30.. with splitted roller (BPW 95) Brake parts Brake with splitted roller (BPW 95) (Manufactured from 3/95) Item Designation (Remark) BPW Code no. Brake type Brake designation SN 3015 --.--.501.--- NH.. / NR.. Dimension SN 3020 --.--.502.--- 325 ‘C’ Clip 03.188.02.02.0 327 Repair kit brake, without brake shoes (item 325, 363, 365, 367, 368) 09.801.06.80.0 328 Repair kit brake, with brake shoes (item 325, 330, 363, 365, 367, 368) 09.801.02.43.0 09.801.02.42.0 330 Brake shoe assembly, with lining, (incl. item 345 - 357) 05.091.15.05.0 05.091.14.77.0 335 Brake shoe assembly, without lining, (incl. item 345 - 348) 05.091.15.13.0 05.091.14.80.0 344 Repair kit brake shoe roller (item 345 - 348) 09.801.02.91.0 (for 1 axle side) 345 346 348 Roller Bolt Ring 05.331.44.02.0 03.084.75.24.0 03.310.70.15.0 350 Brake lining (Textar T090) 357 363 Rivet (Steel) Return spring 02.5805.80.35 05.397.34.17.0 B 8 x 15 / 7338 Ø 20 / 3.6 x 180 367 Return spring (Retention spring) 03.397.33.08.0 (Hook) 368 Return spring (Retention spring) 03.397.33.09.0 (Eye) BPW-ELHKN-05/1 e 18 mm 19 mm 19.5 mm 4.2 03.092.13.44.0 03.092.13.45.0 03.092.13.46.0 N Ø 26 / 45 x 33.5 Ø 26 x 58.5 Ø 24 / 31 / 7 03.092.14.45.0 03.092.14.46.0 03.092.14.47.0 43 BPW Original spare parts 4.3 Item Series H / R; KH / KR; NH / NR Brake drums Designation (Remark) BPW Code no. Dimension SN 42.. 280 H.. / R.. Brake drum Brake type Brake designation Ø 420 x 120 --.--.741.----.--.790.----.--.794.--- B Ø 420 x 180 --.--.710.----.--.714.----.--.743.--- B Ø 420 x 200 --.--.718.----.--.723.----.--.744.--- B 03.106.97.16.0 197 Ø 420 x 220 --.--.739.----.--.745.--- B D 290 / TK 335 / 6 x Ø21 HB.. / HI.. / HX.. HIZ. / HXZ.. 03.109.67.17.0 226 03.109.77.13.0 260 - 03.109.67.01.0 252 03.109.77.03.0 287 - - 03.109.67.17.0 226 03.106.77.56.0 247 03.106.87.16.0 252 03.109.77.09.0 287 - 265 D 230 / TK 275 / 8 x Ø21 HS.. / HZ.. / HZD.. 03.106.95.16.0 197 03.106.65.08.0 03.109.73.02.0 197 - - _ - 03.109.77.28.0 287 - - 03.109.67.05.0 03.106.79.06.0 287 * - - - - 03.109.67.06.0 252 03.109.77.02.0 287 - - 03.109.67.13.0 226 03.109.77.16.0 260 - 03.109.77.17.0 259 - D 230 / TK 275 / 8 x Ø23 HS.. ECO / ECO-MAXX - D 240 / TK 285 / 8 x Ø21 HZ.. Japanese D 240 / TK 285 / 8 x Ø21 HZ.. Japanese 252 D 240 / TK 285 / 8 x Ø20 HZ.. Japanese - 03.109.87.03.0 294 D 240 / TK 285 / 10 x Ø21 HZ.. Japanese D 290 / TK 335 / 10 x Ø23 HS.. HS.. ECO M A X X / M A X X / E C OPlus H S . . / HZ.. 03.109.67.19.0 226 - 03.109.67.27.0 226 * - 03.109.67.21.0 249 03.109.77.18.0 287 - 03.109.67.74.0 252 03.109.77.72.0 287 03.106.87.12.0 294 03.109.87.01.0 294 03.109.73.01.0 HZ.. ECO M A X X / M A X X / E C OPlus 03.106.97.17.0 197 197 - - - - HZ.. for rim 14.00-20 - - 03.106.77.61.0 HZ.. MAXX for rim 14.00-20 - - - - - HZ.. 14010-1 HZ.. 14010-1 MAXX - 287 - 03.109.77.23.0 284 - 03.109.77.24.0 284 * - - 03.106.77.63.0 297 * - - 03.106.77.59.0 297 - - - 03.109.77.21.0 294 - - - 03.109.77.22.0 294 * - 252 * 03.106.77.53.0 287 * - HZD.. 03.106.97.17.0 Max. diameter permissible after machining Ø mm 423 424 424 424 Max. utilisation Ø mm 424 425.5 425.5 425.5 B = overall width * = ribbed 03.109....= ECO brake drum with integrated wear indicator Ø 197 03.106.67.55.0 TK B D H O BPW Code no. 44 BPW-ELHKN-05/1 e Brake drums Item Designation (Remark) BPW Code no. Dimension SN 36.. 280 4.3 KH.. / KR.. Brake drum Brake type Brake designation Ø 360 x 160 --.--.542.----.--.551.--- B Ø 360 x 200 --.--.546.----.--.552.--- 03.105.90.05.0 221 - 03.105.90.09.0 328 - B K D 230 / TK 275 / 8 x Ø23 / 2 x Ø11 KRBM.. 6408 30.65.542.... D 230 / TK 275 / 8 x Ø23 KRB.. 30.06.542.... N B - 03.109.90.03.0 260 - 03.109.90.22.0 263 K . . E C O - M A X X / E C OPlus - 03.109.90.04.0 260 KH.. / KR.. / KM (13t) - 03.109.90.24.0 263 - 03.109.90.02.0 263 D 190 / TK 225 / 10 x Ø23 Ø TK K . . E C O - M A X X / E C OPlus D D 230 / TK 275 / 8 x Ø23 D 290 / TK 335 / 10 x Ø23 KHS.. 9010/3 / 11010/3 BPW Code no. D 290 / TK 335 / 10 x Ø23 K H S . . 9 0 1 0 / 3 30.38.551... 03.109.92.01.0 Max. diameter permissible after machining Ø mm 363 363 Max. utilisation Ø mm 364 364 205 - SN 30.. 280 NH.. / NR.. Brake drum Brake type Brake designation Ø 300 x 150 --.--.582.----.--.592.----.--.501.--- B Ø 300 x 200 --.--.586.----.--.552.----.--.502.--- B 03.105.34.08.0 210 03.109.46.01.0 295 03.105.34.09.0 345 03.105.34.10.0 210 D 165 / TK 205 / 6 x Ø 21 N.. D 165 / TK 205 / 6 x Ø23 / 2 x Ø11 N.. 12” tyres 1) B - D 190 / TK 230 / 6 x Ø21 N..IZ / N..XZ 03.105.47.05.0 255 03.105.48.02.0 255 - Ø D 230 / TK 275 / 8 x Ø21 / 2 x Ø11 N.. 8-holes 03.105.38.03.0 210 03.105.49.03.0 N.. 8-holes 03.105.38.01.0 328 - 03.105.38.05.0 210 - TK N..IZ / N..XZ 13 t D D 200 / TK 240 / 6 x Ø21 / 2 x Ø13 295 D 230 / TK 275 / 8 x Ø23 N.. 8-holes BPW Code no. D 185 / TK 225 / 10 x Ø23 / 2 x Ø13 N.. 13 t 10-holes - 03.105.46.25.0 265 N.. 13 t 10-holes - 03.105.46.27.0 315 03.105.46.22.0 245 03.109.46.49.0 260 03.109.46.06.0 260 03.109.46.40.0 295 D 190 / TK 225 / 10 x Ø23 N.. Conv. / ECO 03.105.36.12.0 N.. Conv. / ECO - N.. ECO-MAXX / MAXX 03.109.44.02.0 N.. Conv. / ECO - 210 210 Max. diameter permissible after machining Ø mm 303 303 Max. utilisation Ø mm 304 304 BPW-ELHKN-05/1 e 1) + Cylinder peg for wheel stud bolt securing 4 x 16 / 1472, BPW Code no. 02.6004.06.01 45 BPW Original spare parts 4.4 Item H Series H / R; KH / KR; NH / NR Brake drum attachments Designation (Remark) BPW Code no. Dimension Screw assembly (incl. item 391 + 392) 05.865.03.12.0 M 20x55-8.8 391 Spring washer 02.5601.20.90 A 20/128 392 Hexagon nut 02.5202.24.80 M 20/934 HB.. 390 K O 44 392 391 390 M 20-8.8 M = 320 Nm 64 HI.. / HIZ.. 390 Screw assembly (incl. item 392) 05.865.03.02.0 M 20x45-10.9 392 Lock nut 03.260.03.12.0 M 20-10/SW30 44 392 390 M 20-10.9 M = 450 Nm 82 KRBM.. 6408 390 Locking screw 02.5070.63.02 M 10x25 390 45 65 46 BPW-ELHKN-05/1 e Brake drum attachments Item Designation (Remark) BPW Code no. Dimension 02.5070.63.00 M 10x25 4.4 NR.. 6006 12” and NR.. 8-holes 390 Locking screw 390 N 45 64 NR 13 t.. 390 Countersunk screw 02.5002.20.40 M 12x25/963-4.8 64 45 390 BPW-ELHKN-05/1 e 47 BPW Original spare parts 4.5 O Series H / R; KH / KR; NH / NR Dust covers Dust covers available as sets (upper + lower) H 520 120 0° 513 513 120 510 M = 43 Nm 16° 503 501 120 517 515 30° 150 25° 510 127 0° M = 43 Nm 127 504 502 30° Item Designation (Remark) BPW Code no. SN 42.. H.. / R.. 500 Brake designation Axle type 504 Axle beam Brake position SN 4212-2 H.. H.. item 500 Set of dust covers cpl. item 501 - 520 --.--.790.--- / --.--.794.--- 120 30° 120 16° SN 4212 BPW 95 99.00.000.0.70 99.00.000.0.87 120 16° --.--.710.--- / --.--.714.--- H.. H.. H.. R.. 120 120 150 127 H.. H.. H.. R.. 120 120 150 127 SN 4220-2 H.. H.. H.. R.. SN 4222-2 30° 16° 25° 30° 99.00.000.0.71 99.00.000.0.88 99.00.000.0.80 99.00.000.0.72 48 item 504 Dust cover left upper Dust cover left lower Dust cover right upper Dust cover right lower 03.010.98.53.0 03.010.99.38.0 03.010.98.24.0 03.010.99.37.0 03.010.98.54.0 03.010.99.40.0 03.010.98.25.0 03.010.99.39.0 03.010.91.32.0 03.010.91.31.0 03.010.91.34.0 03.010.91.33.0 03.010.98.45.1 03.010.99.34.0 03.010.98.91.0 03.010.98.69.0 03.010.98.08.0 03.010.99.33.0 03.010.98.12.0 03.010.98.06.0 03.010.98.46.1 03.010.99.36.0 03.010.98.92.0 03.010.98.70.0 03.010.98.09.0 03.010.99.35.0 03.010.98.13.0 03.010.98.05.0 03.010.99.93.0 03.010.99.59.0 03.010.99.67.0 03.010.99.75.0 03.010.99.94.0 03.010.99.60.0 03.010.99.68.0 03.010.99.73.0 03.010.99.91.0 03.010.99.57.0 03.010.99.65.0 03.010.99.73.0 03.010.99.92.0 03.010.99.58.0 03.010.99.66.0 03.010.99.75.0 03.010.98.51.1 03.010.99.42.0 03.010.98.47.1 03.010.98.65.0 03.010.98.16.0 03.010.99.41.0 03.010.97.94.0 03.010.97.98.0 03.010.98.52.1 03.010.99.44.0 03.010.98.48.1 03.010.98.66.0 03.010.98.17.0 03.010.99.43.0 03.010.97.95.0 03.010.97.97.0 03.010.99.55.0 03.010.91.37.0 03.010.99.63.0 03.010.99.71.0 03.010.99.56.0 03.010.91.38.0 03.010.99.64.0 03.010.99.69.0 03.010.99.53.0 03.010.91.35.0 03.010.99.61.0 03.010.99.69.0 03.010.99.54.0 03.010.91.36.0 03.010.99.62.0 03.010.99.71.0 03.010.98.49.1 03.010.98.20.0 03.010.98.50.1 03.010.98.21.0 05.010.91.21.0 05.010.91.22.0 05.010.91.24.0 05.010.91.23.0 --.--.743.--30° 16° 25° 30° 99.00.000.1.07 99.00.000.0.93 99.00.000.0.95 99.00.000.0.94 120 120 150 127 30° 16° 25° 30° 99.00.000.0.75 99.00.000.0.89 99.00.000.0.73 99.00.000.0.85 --.--.744.--30° 16° 25° 30° 99.00.000.0.97 99.00.000.0.98 - --.--.739.--- 99.00.000.0.76 H.. 150 25° SN 4222 BPW 95 --.--.745.--H.. item 503 --.--.718.--- / --.--.723.--120 120 150 127 SN 4220 BPW 95 H.. H.. H.. R.. item 502 --.--.741.--- H.. SN 4218-2 SN 4218 BPW 95 item 501 150 25° - BPW-ELHKN-05/1 e Dust covers Item Designation (Remark) BPW Code no. 4.5 Dimension SN 36.. KH.. / KR.. 500 Brake designation Axle type 504 Axle beam Brake position item 500 Set of dust covers cpl. item 501 - 520 SN 3616 KR.. KM.. item 501 item 502 item 503 item 504 Dust cover left upper Dust cover left lower Dust cover right upper Dust cover right lower 03.010.96.53.0 03.010.91.10.0 03.010.96.50.0 03.010.91.09.0 03.010.96.52.0 03.010.91.12.0 03.010.96.51.0 03.010.91.11.0 99.00.000.0.81 99.00.000.1.08 127 120 SN 3616 BPW 95 --.--.551.--- KH.. SN 3620 120 99.00.000.1.06 --.--.546.--- 03.010.99.79.0 03.010.99.80.0 03.010.99.77.0 03.010.99.78.0 KR.. KH.. / KM.. 127 120 99.00.000.0.81 99.00.000.0.83 03.010.96.53.0 03.010.96.67.0 03.010.96.50.0 03.010.96.68.0 03.010.96.52.0 03.010.96.70.0 03.010.96.51.0 03.010.96.69.0 03.010.96.53.0 03.010.99.79.0 03.010.96.50.0 03.010.99.80.0 03.010.96.52.0 03.010.99.77.0 03.010.96.51.0 03.010.99.78.0 SN 3620 BPW 95 KR.. KH.. / KM.. N --.--.552.--99.00.000.0.81 99.00.000.1.06 127 120 SN 30.. NH.. / NR.. 500 Brake designation Axle type 504 Axle beam Brake position SN 3015-1 item 500 Set of dust covers cpl. item 501 - 520 item 501 item 502 item 503 item 504 Dust cover left upper Dust cover left lower Dust cover right upper Dust cover right lower --.--.582.--- NR.. SN 3015 99.00.000.1.00 127 0° --.--.592.--- 03.010.96.48.0 03.010.96.40.0 03.010.96.49.0 03.010.96.41.0 NR.. NH.. 127 0° 120 0° 99.00.000.1.01 99.00.000.1.02 03.010.96.84.0 03.010.91.08.0 03.010.96.83.0 03.010.91.07.0 03.010.96.85.0 03.010.91.06.0 03.010.96.86.0 03.010.91.05.0 03.010.99.83.0 03.010.99.84.0 03.010.99.81.0 03.010.99.82.0 SN 3015 BPW 95 --.--.501.--- NH.. SN 3020-1 120 0° --.--.586.--- NR.. SN 3020 99.00.000.1.03 127 0° --.--.596.--- 03.010.96.33.0 03.010.96.20.0 03.010.96.32.0 03.010.96.21.0 NR.. NH.. 127 0° 120 0° 99.00.000.0.84 99.00.000.1.05 03.010.96.80.0 03.010.91.02.0 03.010.96.79.0 03.010.91.01.0 03.010.96.82.0 03.010.91.03.0 03.010.96.81.0 03.010.91.04.0 03.010.99.87.0 03.010.99.88.0 03.010.99.85.0 03.010.99.86.0 SN 3020 BPW 95 NH.. --.--.502.--99.00.000.1.09 120 0° 510 Locking screw Locking screw 02.5071.22.00 02.5070.83.00 M 10 x 18 M 10 x 20 513 Plug (without ABS) Seal (with ABS) 02.3704.33.00 02.5681.78.00 Ø 10.7 Ø 6 / 10 / 13 03.120.23.06.0 Ø 52 / 68 / 8 05.121.30.06.0 L = 340, 8 05.121.30.07.0 L = 450, 8 515 Seal 1) 517 Seal 1) 120/ 150 520 Plug 1) K --.--.542.--- 127 03.379.00.23.0 not necessary with brake position 16° BPW-ELHKN-05/1 e 49 BPW Original spare parts 4.6 Series H / R; KH / KR; NH / NR Brake cylinder Diaphragm cylinders K Brake cylinder set incl. yoke with round hole BPW Code no.: 05.444.xx.xx.1 A D 1 D 2 DLGK Ø 14 Pre-assembled spring-type cylinder, ready for installation DLGK Ø 14 D 1 (mm) D 2 (mm) A (mm) Connection dimension DL (mm) without yoke DLGK (mm) with yoke Only for diaphragm cylinder version L (mm) Air connection thread BPW Code no. L Brake cylinder size 14.2 S max. DL N Brake cylinder set incl. yoke with elongated hole BPW Code no.: 05.444.xx.xx.2 14.5 H O 9” 02.0327.98.00 M 12 x 1.5 108 112 135 76.2 186 227 12” 02.0327.99.00 M 12 x 1.5 114 123 144 76.2 186 227 16” 05.444.13.01.0 M 16 x 1.5 120 145 165 120.7 185 227 20” 05.444.14.01.0 120 151 180 120.7 185 227 185 227 120 162 190 120.7 05.444.14.02.0 24” M 16 x 1.5 3) 05.444.15.01.0 M 16 x 1.5 05.444.15.02.0 05.444.15.04.0 30” 36” 5/8”-18 UNF 5/8”-18 UNF 1) M 16 x 1.5 05.444.15.10.0 M 16 x 1.5 142 184 05.444.15.11.0 M 16 x 1.5 170 212 05.444.16.01.0 M 16 x 1.5 185 227 05.444.16.02.0 3) 5/8”-18 UNF 05.444.16.04.0 1) M 16 x 1.5 05.444.16.05.0 2) 5/8”-18 UNF 178 215 120.7 05.444.16.10.0 M 16 x 1.5 142 184 05.444.16.11.0 M 16 x 1.5 170 212 185 227 05.444.17.01.0 05.444.17.02.0 M 16 x 1.5 3) 5/8”-18 UNF 1) Air connection turned on 90° 2) with air connection 1/2” NPTF 3) with air connection 3/8” NPTF 50 125 135 201 225 120.7 BPW-ELHKN-05/1 e Brake cylinder 4.6 Diaphragm-diagram (M-M) cylinders A H 20 S max. N D 1 14.5 D 2 DL DLGK 30/30” A (mm) Connection dimension DL (mm) without yoke DLGK (mm) with yoke 24/30” D 2 (mm) 05.444.19.02.0 D 1 (mm) 05.444.19.01.0 M 16 x 1.5 L (mm) 20/30” Air connection thread BPW Code no. Brake cylinder size 05.444.18.01.0 Ø 14 Pre-assembled spring-type cylinder, ready for installation L 16/24” 232 145 185 120.7 185 227 274 163 211 120.7 185 227 185 227 M 16 x 1.5 3) 05.444.20.01.0 5/8”-18 UNF M 16 x 1.5 05.444.20.02.0 3) 5/8”-18 UNF 05.444.20.04.0 1) M 16 x 1.5 274 163 211 120.7 05.444.20.10.0 M 16 x 1.5 142 184 05.444.20.11.0 M 16 x 1.5 170 212 185 227 05.444.21.01.0 M 16 x 1.5 05.444.21.02.0 3) 5/8”-18 UNF 05.444.21.04.0 1) M 16 x 1.5 05.444.21.05.0 2) 5/8”-18 UNF 274 185 211 120.7 05.444.21.10.0 M 16 x 1.5 142 184 05.444.21.11.0 M 16 x 1.5 170 212 1) Air connection turned on 90° 2) with air connection 1/2” NPTF 3) with air connection 3/8” NPTF BPW-ELHKN-05/1 e K Brake cylinder set incl. yoke with round hole BPW Code no.: 05.444.xx.xx.1 51 BPW Original spare parts 5 H O Series H / R; KH / KR; NH / NR Hub bearings, hub seals General BPW hub bearings K N Conventional hub bearing system Until introduction of the ECO hub system, BPW supplied trailer axles with conventional hub bearings. In this hub bearing, the 2 sealing rings are mounted on the stepped thrust washer (oil seals are used in the N.. axle series). Use a pulling device to pull off the complete hub unit. The tapered roller bearing inner race of the rear bearing as well as the thrust washer with seal then remain on the axle stub and must be pulled off separately, if necessary. ECO hub bearing system Dismantling the patented BPW ECO hub system (European patent 0 407 719 B1) couldn’t be simpler: In only a few operations, the wheel (complete with the hub, roller bearings and brake drum) is removed using the central screw connection – just like wheel changes in motor racing. The stepped bearing means there is no need to use a puller or other special tools. The roller bearings remain in the hub where they are well protected against dirt and moisture. Installation is also quick and easy: Box spanners are all that are required for the hub cap and axle nuts. The wheel can remain fitted to the hub during removal and installation. ECOPlus hub bearing system If you expect high mileages, rapid servicing and low maintenance costs from your axles, then only ECOPlus will do. Ground-breaking ECOPlus bearing technology was developed on the basis of the special BPW ECO hub system. The maintenance-free hub has an integrated multi-seal system for protecting the tapered roller bearings against dust and dirt. A central screw connection with integrated torque limiting function ensures the bearing preload is always optimum. 52 Fig. ECOPlus 8 - 9 t BPW-ELHKN-05/1 e Hub bearings, hub seals 5 H Uniform axle stubs for all BPW trailer axles As of January 1995 BPW axle beams and steering pivots will be converted to ECO axle stubs. These differ from the conventional axle stubs by a keyway in the thread area. A new axle nut and in addition a washer is used to fit the conventional bearing to ECO axle stubs. Where spare axle beams and steering pivot assemblies are supplied, these are fitted throughout with these new axle nuts and washers. lf the ECO hub system is fitted, these parts are dispensed with. N e w s e a l s f o r E C OPlus hub bearing system Starting in October 2004, BPW will be introducing the new ECOSeal hub bearing sealing system. With a larger dirt seal and new two stage dust seal, the proven concept of the ECOPlus seal has clearly been further improved in a number of areas. For example, the primary sealing lip is no longer fitted directly against the hub bearing, but instead fits against a special thrust race integrated into the seal assembly. This new design enables the circumferential velocity of the seal to be significantly reduced, and with that, the amount of wear. In addition, the wheel bearing is provided with even better protection against dirt penetration by means of the covering dust and dirt sealing lips. The race remains in the hub when changing over to the new seal. New ECOPlus bearings are supplied without a race. BPW-ELHKN-05/1 e Conventional axle stub K N ECO axle stub Four-stage dust lip Coarse dirt seal Main sealing lip Seal wear ring 6.5 - 9 t version u p t o September 2004 Dust and dirt sealing lips Coarse dirt seal Main sealing lip 6.5 - 9 t version f r o m October 2004 53 BPW Original spare parts 5.1 H O Series H / R; KH / KR; NH / NR Hub bearings, hub seals Conventional hub bearing system 380 K 44 46 560 HI.. / HIZ.. 74 - 77 420 435 82 422 423 430 Steel hub cap: Thread pitch 2 mm M = 500 Nm 3 mm M = 700 Nm 380 431 44 46 Alloy hub cap: Thread pitch 2 mm M = 350 Nm 380 44 / 45 HB.. HS.. / HZ.. KHS.. / KHZ.. 436 435 436 435 64 436 435 64 64 441 441 445 ECO axle stub 446 447 Conventional axle stub 460 Grease filling, grease quantity and bearing adjustment see page 68 Uniform axle stubs for all BPW trailer axles 84 - 89 447 460 470 446 Hub caps with integrated Hubodometer see page 90 / 91 Conventional axle stub ECO axle stub As of January 1995 BPW axle beams and steering pivots will be converted to ECO axle stubs. These differ from the conventional axle stubs by a keyway in the thread area. A new axle nut (item 446) and in addition a washer (item 445) is used to fit the conventional bearing to ECO axle stubs. Where spare axle beams and steering pivot assemblies are supplied, these are fitted throughout with these new axle nuts and washers. lf the ECO hub system is fitted, these parts are dispensed with. 54 447 446 447 446 445 BPW-ELHKN-05/1 e Hub bearings, hub seals 5.1 Conventional hub bearing system Item Designation (Remark) BPW Code no. H Dimension KRBM 6408 --.65.---.--- H.. / R..; KH.. / KR.. 6.5 - 9 t --.06. / 08. / 09.---.--- H.. / R..; KH.. / KR.. 10 - 12 t --.10.---.--- see page 45 see page 44 / 45 see page 44 / 45 380 Brake drum 418 Repair kit roller bearing with thrust washer and hub cap (item 420-431, 441, 447, 460) - 09.801.02.17.0 for 1 axle side 09.801.02.18.0 for 1 axle side Repair kit roller bearing without thrust washer and hub cap (item 422-431, 441, 447) - 09.801.02.24.0 for 1 axle side 09.801.02.98.0 for 1 axle side K 420 Thrust washer 05.370.06.11.0 05.370.06.48.0 05.370.07.43.0 422 Ring (Nylon) 03.310.97.14.0 Ø 105/141x2.5 03.310.97.31.0 Ø 110/141x2.5 03.310.98.21.0 Ø 128/165x2.5 423 Ring (Nylon) 03.310.97.13.0 Ø 100/134x2.5 03.310.97.32.0 Ø 104/136x2.5 03.310.97.30.0 Ø 120/157x2.5 430 Roller bearing 02.6410.29.00 02.6407.75.00 33215 02.6410.24.00 02.6408.80.00 33116 02.6410.23.00 02.6408.90.00 33118 431 Dust cover 03.010.04.09.0 Ø 79/129x8.5 03.010.04.15.0 Ø 84/129x8.5 03.010.05.22.0 Ø 94/149x8.5 435 Hub see page 64 441 Roller bearing e.g. e.g. 02.6410.25.00 02.6406.50.00 see page 64 32310 02.6410.25.00 02.6406.50.00 see page 64 32310 02.6410.22.00 02.6407.65.00 33213 Conventional axle stub (see page 54) 446 Castle nut 03.262.16.10.0 M 42x2/SW65/ 03.262.16.08.0 H 36 M 42x2/SW65 03.262.17.12.0 M 52x2/SW80 447 Split pin 02.6201.82.01 8 x 50 / 94 02.6201.82.01 8 x 50 / 94 02.6201.84.01 8 x 63 / 94 Ø 53/76x5.8 ECO axle stub (see page 54) 445 Washer 03.320.73.13.0 Ø 43/61x5.8 03.320.73.13.0 Ø 43/61x5.8 03.320.64.01.0 446 Castle nut 03.262.16.15.0 M 42x2/SW65 03.262.16.15.0 M 42x2/SW65 03.262.17.18.0 M 52x2/SW80 447 Split pin 02.6201.82.01 8 x 50 / 94 02.6201.82.01 8 x 50 / 94 02.6201.84.01 8 x 63 / 94 460 Hub cap 03.212.23.32.0 - M 115 x 2 / SW 95 - oct., alloy 03.212.23.09.0 03.212.23.21.0 M 115 x 2 / SW 95 03.212.24.07.0 03.212.24.23.0 M 125 x 2 / SW 110 BPW-ELHKN-05/1 e (standard) (chrome) 55 BPW Original spare parts 5.1 H O Series H / R; KH / KR; NH / NR Hub bearings, hub seals Conventional hub bearing system 380 K 44 46 560 HI.. / HIZ.. 74 - 77 420 435 82 422 423 Steel hub cap: Thread pitch 2 mm M = 500 Nm 3 mm M = 700 Nm 430 380 431 44 46 380 44 / 45 HB.. HS.. / HZ.. KHS.. / KHZ.. 436 435 436 435 64 436 435 64 64 441 441 445 ECO axle stub 446 447 Conventional axle stub 460 Grease filling, grease quantity and bearing adjustment see page 68 Uniform axle stubs for all BPW trailer axles 84 - 89 447 460 470 446 Hub caps with integrated Hubodometer see page 90 / 91 Conventional axle stub ECO axle stub As of January 1995 BPW axle beams and steering pivots will be converted to ECO axle stubs. These differ from the conventional axle stubs by a keyway in the thread area. A new axle nut (item 446) and in addition a washer (item 445) is used to fit the conventional bearing to ECO axle stubs. Where spare axle beams and steering pivot assemblies are supplied, these are fitted throughout with these new axle nuts and washers. lf the ECO hub system is fitted, these parts are dispensed with. 56 447 446 447 446 445 BPW-ELHKN-05/1 e Hub bearings, hub seals 5.1 Conventional hub bearing system Item Designation (Remark) BPW Code no. H Dimension H.. / K.. 13 - 14 t (14000-1) --.14.---.--- H.. 16 - 18 t --.16.---.--- K 380 Brake drum see page 44 / 45 see page 44 420 Thrust washer 05.370.07.20.0 05.370.07.04.0 422 Ring (Nylon) 03.310.38.21.0 Ø 130/186x4 03.310.99.01.0 Ø 149/212x3.5 423 Ring (Nylon) 03.310.38.20.0 Ø 124/181x4 03.310.99.02.0 Ø 144/205x3.5 430 Roller bearing 02.6410.28.00 02.6405.95.00 32219 02.6410.26.00 02.6405.11.00 32222 431 Dust cover 03.010.05.21.0 Ø 99/169x8.5 03.010.06.12.0 Ø 114/199x8.5 435 Hub see page 64 441 Roller bearing e.g. e.g. 02.6410.29.00 02.6407.75.00 see page 64 33215 02.6410.27.00 02.6406.70.00 32314 Conventional axle stub (see page 56) 446 Castle nut 03.262.17.11.0 M 60x2/SW85 03.262.17.11.0 M 60x2/SW85 447 Split pin 02.6202.03.01 10 x 71 / 94 02.6202.03.01 10 x 71 / 94 ECO axle stub (see page 56) 445 Ring 03.310.75.12.0 Ø 61/88x5.8 - 446 Castle nut 03.262.17.19.0 M 60x2/SW85 - 447 Split pin 02.6202.03.01 10 x 71 / 94 - 460 Hub cap (outer thread) 03.212.25.02.0 M 135 x 3 / SW 120 03.212.26.01.0 Hub cap (inner thread) 03.212.26.20.0 M 150 x 2 / SW 120 - M 155 x 3 / SW 120 Only 14 t hubs and hub caps with M 135 x 3 hub/hub cap thread are replaced by hubs and hub caps with M 150 x 2 thread. Note the modified components. until 11/2004 Hub with inner thread M 135 x 3 Hub cap with outer thread M 135 x 3 BPW-ELHKN-05/1 e up to 11/2004 Hub with outer thread M 150 x 2 Hub cap with inner thread M 150 x 2 57 BPW Original spare parts 5.1 O Series H / R; KH / KR; NH / NR Hub bearings, hub seals Conventional hub bearing system 470 84 - 89 N 435 64 560 78 / 79 N.. 13 t 420 422 380 45 430 Steel hub cap: Thread pitch 2 mm M = 500 Nm 3 mm M = 700 Nm 390 431 47 380 45 N.. 6,4 - 12 t 436 435 64 436 435 470 64 84 - 89 441 ECO axle stub 441 Conventional axle stub 445 446 446 447 447 460 460 Grease filling, grease quantity and bearing adjustment see page 68 Hub caps with integrated Hubodometer see page 90 / 91 Uniform axle stubs for all BPW trailer axles As of January 1995 BPW axle beams and steering pivots will be converted to ECO axle stubs. These differ from the conventional axle stubs by a keyway in the thread area. A new axle nut (item 446) and in addition a washer (item 445) is used to fit the conventional bearing to ECO axle stubs. Conventional axle stub ECO axle stub Where spare axle beams and steering pivot assemblies are supplied, these are fitted throughout with these new axle nuts and washers. lf the ECO hub system is fitted, these parts are dispensed with. 58 447 446 447 446 445 BPW-ELHKN-05/1 e Hub bearings, hub seals 5.1 Conventional hub bearing system Item Designation (Remark) BPW Code no. Dimension NH.. / NR.. 6.4 - 9 t --.06 / 08 / 09.---.--- NH.. / NR.. 10 - 12 t --.10.---.--- NR.. 13 t --.14.---.--see page 45 380 Brake drum see page 45 see page 45 418 Repair kit roller bearing with thrust washer and hub cap (item 420 - 431, 441, 447, 460) 09.801.02.19.0 for 1 axle side 09.801.02.20.0 for 1 axle side 420 Thrust washer 03.370.07.45.0 Ø 86/125x22 03.370.07.44.0 Ø 96/145x22 03.370.08.06.0 Ø 97/160x32 422 Lip seal 02.5664.26.57 Ø 125/143x13 02.5664.46.57 Ø 145/167x13 02.5664.64.57 Ø 160/188x14 430 Roller bearing 02.6410.24.00 02.6408.80.00 33116 02.6410.23.00 02.6408.90.00 33118 02.6410.28.00 02.6405.95.00 32219 431 Dust cover 03.010.04.15.0 Ø 84/129x8.5 03.010.05.22.0 Ø 94/149x8.5 03.010.05.21.0 Ø 99/169x8.5 435 Hub see page 60 441 Roller bearing 446 Castle nut 03.262.16.08.0 M 42x2/SW65 447 Split pin 02.6201.82.01 8 x 50 / 94 445 Washer Ring 03.320.73.13.0 - 446 Castle nut 447 Split pin 460 Hub cap e.g. e.g. 02.6410.25.00 02.6406.50.00 - N see page 60 33213 02.6410.29.00 02.6407.75.00 03.262.17.12.0 M 52x2/SW80 03.262.17.11.0 M 60x2/SW85 02.6201.84.01 8 x 63 / 94 02.6202.03.01 10 x 71 / 94 Ø 43/61x5.8 03.320.64.01.0 - Ø 53/76x5.8 03.310.75.12.0 Ø 61/88x5.8 03.262.16.15.0 M 42x2/SW65 03.262.17.18.0 M 52x2/SW80 03.262.17.19.0 M 60x2/SW85 02.6201.82.01 8 x 50 / 94 02.6201.84.01 8 x 63 / 94 02.6202.03.01 8 x 63 / 94 03.212.23.09.0 03.212.23.21.0 M 115 x 2 / SW 95 03.212.24.07.0 03.212.24.23.0 M 125 x 2 / SW 110 03.212.25.02.0 - M 135 x 3 / SW 120 32310 02.6410.22.00 02.6407.65.00 see page 60 33215 Conventional axle stub (see page 58) ECO axle stub (see page 58) BPW-ELHKN-05/1 e (normal) (chrome) 59 BPW Original spare parts 5.2 Series H / R; KH / KR; NH / NR Hub bearings, hub seals ECO / ECO MAXX hub system H.. / K.. ECO K.. ECO MAXX 380 44 / 45 N 470 84 - 89 470 84 - 89 K H.. ECO MAXX 380 44 560 74 - 77 428 436 435 65 437 436 435 65 HB.. ECO 424 421 420 440 423 430 431 Alloy hub cap: M = 350 Nm 44 441 445 446 438 448 447 422 Steel hub cap: M = 800 Nm 380 46 HB.. 436 435 460 ECO 470 84 - 89 N.. ECO N.. ECO MAXX 65 380 45 470 84 - 89 H O 560 78 - 79 428 436 435 66 437 424 421 420 440 441 422 445 446 438 448 447 423 Steel hub cap: M = 800 Nm Alloy hub cap: M = 350 Nm 430 431 ECO 60 Grease filling, grease quantity and bearing adjustment see page 69 460 Hub caps with integrated Hubodometer see page 90 / 91 BPW-ELHKN-05/1 e Hub bearings, hub seals 5.2 ECO / ECO MAXX hub system Item Designation (Remark) BPW Code no. H Dimension H.. / R.. / KH.. / KR.. / NH.. / NR.. ECO / ECO MAXX 6.5 - 9 t --.36 / 38.---.--- H.. / R.. / KH.. / KR.. / NH.. / NR.. ECO / ECO MAXX 10 - 12 t --.40.---.--- H.. ECO K 13 - 14 t --.44.---.--- 380 Brake drum see page 44 / 45 see page 44 / 45 418 Repair kit roller bearing with axle nut and hub cap (item 420, 423, 428 - 431, 437 - 460) 09.801.02.33.0 for 1 axle side 09.801.02.34.0 for 1 axle side - Repair kit roller bearing without axle nut and hub cap (item 420, 423, 430, 431, 441 - 445) 09.801.02.72.0 for 1 axle side 09.801.06.89.0 for 1 axle side - 420 Thrust washer cpl. (item 421, 422, 424) 05.370.07.67.0 05.370.07.65.0 05.370.08.19.0 421 Thrust washer 03.370.07.60.0 Ø 86 / 115 / 139 x 22 03.370.07.62.0 Ø 96 / 135 / 159 x 22 03.370.08.18.0 Ø 97 / 177 / 179 x 34 422 Lip seal 02.5664.57.00 137-115-10.5 02.5664.58.00 Ø 157-135-8 02.5664.59.00 177-155-8 423 Ring 02.5683.62.00 Ø 131/140x12 02.5683.63.00 Ø 151/160x12 02.5683.69.00 Ø 171/179x12 424 ‘O’-Ring 02.5677.90.40 Ø 90 x 3 02.5678.00.00 Ø 100 x 3 428 Dirt seal 02.5681.98.00 Ø 103/147x15 03.120.48.13.0 Ø 133/168x15 430 Roller bearing 02.6410.24.00 02.6408.80.00 33116 02.6410.23.00 02.6408.90.00 431 Dust cover 03.010.93.33.0 Ø 84/129x8.5 03.010.93.34.0 435 Hub see page 65 / 66 see page 65 / 66 see page 65 437 Circlip 02.5606.40.90 140 x 4 / 472 02.5606.60.90 160x4/472 02.5606.68.90 180x4/472 438 Circlip 02.5606.12.90 112 x 4 / 472 02.5606.22.90 122x4/472 02.5606.32.90 132x4/472 440 Thrust washer 03.370.25.16.0 Ø 53 / 98 x 8 03.370.26.24.0 Ø 71/108x9.5 03.370.26.23.0 Ø 77/120x10 441 Roller bearing 02.6410.25.00 02.6406.50.00 02.6410.22.00 02.6407.65.00 33213 02.6410.29.00 02.6407.75.00 33215 445 Washer Ring 03.320.73.13.0 - Ø 43/61x5.8 03.320.64.01.0 - Ø 53/76x5.8 03.310.75.12.0 446 Axle nut 03.266.46.02.0 M 42x2/ SW65/Ø 110 03.266.47.03.0 M 52 x 2 / SW80/Ø 120 03.262.17.17.0 M 60 x 2 / SW85/Ø 130 447 Bolt 03.084.71.17.0 Ø 8 x 45 03.084.71.17.0 Ø 8 x 45 03.084.72.63.0 Ø 10 x 45 448 Locking ring 03.188.03.06.0 Ø 54 x 2 03.188.04.08.0 Ø 66 x 2 03.188.04.09.0 Ø 76 x 2 460 Hub cap 03.212.24.25.0 03.212.24.26.0 M 125 x 2 / SW 110 03.212.25.08.0* M 135 x 2 / 03.212.25.23.0* SW 110 03.212.26.14.0 M 150 x 2 / SW 120 03.212.25.33.0* M 136 x 2.5 SW 110 - e.g. e.g. (normal) (chrome) (Alloy, for Alloy hub) 03.212.25.27.0 32310 M 135 x 2 / SW 110 - see page 44 N - 33118 02.6410.28.00 02.6405.95.00 32219 Ø 94/149x8.5 03.010.23.03.0 Ø 103/169x8.5 Ø 61/88x5.8 - * Modified cap thread from 09/00 M 135 x 2 was changed to M 136 x 2.5 Note thread size stamped on the cap! BPW-ELHKN-05/1 e 61 BPW Original spare parts 5.3 H O Series H / R; KH / KR; NH / NR Hub bearings, hub seals ECOPlus hub system ECOPlus 8 - 9 t K 380 44 - 45 560 74 - 77 435 67 428 437 470 84 - 89 440 422 441 445 423 446 430 438 448 447 431 Steel hub cap: M = 800 Nm 460 432 ECOPlus ECOPlus 10 - 12 t 560 74 - 77 380 44 - 45 428 437 435 67 424 421 420 470 84 - 89 440 441 422 445 423 446 430 Steel hub cap: M = 800 Nm 438 448 447 431 460 432 ECOPlus 62 Grease filling, grease quantity and bearing adjustment see page 70 Hub caps with integrated Hubodometer see page 90 / 91 BPW-ELHKN-05/1 e Hub bearings, hub seals 5.3 ECOPlus hub system Item Designation (Remark) H BPW Code no. Dimension H . . / K H . . E C OPlus 8 - 9 t --.48.---.--- H . . / K H . . E C OPlus 10 - 12 t --.50.---.--- see page 44 / 45 see page 44 / 45 380 Brake drum 418 09.801.06.26.0 Repair kit roller bearing without axle nut and hub cap (item 420, 422, 423, 424, 430, 431, 441 - 445) 09.801.06.27.0 ECOPlus sealing system - 10 / 04 - ECOPlus sealing system - 1 / 05 420 Thrust washer cpl. (item 421, 422, 424) 421 Thrust washer 03.370.07.62.0 Ø 96 / 135 / 159 x 22 422 Lip seal 02.5664.68.00 05.370.07.65.0 Ø 120 / 157.5 x 20 02.5664.58.00 Ø 151 / 160 x 12.5 423 Ring 02.5683.80.00 Ø 151 / 157.6 x 20 02.5683.63.00 Ø 151 / 160 x 12.5 424 ‘O’-Ring - 02.5678.00.00 Ø 100 x 3 428 Dirt seal 03.120.48.15.0 03.120.48.13.0 Ø 133 / 168 x 15 - Ø 117.5 / 160 x 9.5 ECOSeal sealing system 10 / 04 - 420 Thrust washer cpl. (item 421, 424) 421 Thrust washer 422 ECOSeal seal - 424 ‘O’-Ring - 428 Dirt seal 03.120.48.15.0 430 Roller bearing 431 Dust cover 432 ECOSeal sealing system 1 / 05 05.370.07.73.0 - 03.370.07.72.0 Ø 96 / 117,5 / 132 x 22 02.5664.74.00 Ø 117.5 x 158 x 17.5 02.5678.00.00 Ø 100 x 3 Ø 117.5 / 160 x 9.5 03.120.48.15.0 Ø 117.5 / 160 x 9.5 02.6408.92.00 33118 02.6408.92.00 33118 03.010.93.34.0 Ø 94 / 149 x 8.5 03.010.93.34.0 Ø 94 / 149 x 8.5 Seal 03.120.45.15.0 Ø 67 / 95 x 49.5 03.120.45.16.0 Ø 67 / 93 x 90.5 435 Hub see page 67 437 Circlip 02.5606.58.90 02.5664.74.00 K Ø 117.5 x 158 x 17.5 see page 67 158 x 4 / 472 02.5606.60.90 140 x 4 / 472 ( - 1 / 0 5 ) 02.5606.58.90 158 x 4 / 472 ( 1 / 0 5 - ) 122 x 4 / 472 438 Circlip 02.5606.22.90 122 x 4 / 472 02.5606.22.90 440 Thrust washer 03.370.26.24.0 Ø 71 / 108 x 8 03.370.26.24.0 Ø 71 / 108 x 8 441 Roller bearing 02.6407.67.00 33213 02.6407.67.00 33213 445 Washer 03.320.64.01.0 Ø 53 / 76 x 5.8 03.320.64.01.0 Ø 53 / 76 x 5.8 446 Axle nut 05.266.47.06.0 M 52 x 2 / SW 95 05.266.47.06.0 M 52 x 2 / SW 95 447 Locking piece 03.277.00.07.0 03.277.00.07.0 448 Locking ring 03.188.04.10.0 03.188.04.10.0 460 Hub cap (standard) Observe hub cap thread! 03.212.25.30.0* M 135 x 2 / SW 110 03.212.25.31.0* M 1 3 6 x 2 . 5 / S W 1 1 0 03.212.25.30.0* M 135 x 2 / SW 110 03.212.25.31.0* M 1 3 6 x 2 . 5 / S W 1 1 0 * Modified cap thread from 09/00 M 135 x 2 was changed to M 136 x 2.5 Note thread size stamped on the cap! BPW-ELHKN-05/1 e 63 BPW Original spare parts 5.4 H O Series H / R; KH / KR; NH / NR Hubs Conventional hub bearing system Item Designation (Remark) BPW Code no. H.. / R.. K 435 N Hub (incl. item 436, page 65) 280.5 / 335 / 10 x Ø 22 / 6 x Ø 21 HB.. Steel- and Alloy wheels 220.5 / 275 / 8 x Ø 20 HS.. / HZ.. Steel wheels 220 / 285 / 8 x Ø 20 HZ.. Japanese 220 / 285 / 10 x Ø 20 HZ.. Japanese 280.5 / 335 / 10 x Ø 22 HS.. Steel- and Alloy wheels HZ.. Steel wheels HS.. MAXX HZ.. MAXX HZ.. Alloy wheels HS.. / HZ.. Steel wheels Hub cap thread 6.5 - 9 t --.06/08/09.---.--- M 115 x 2 03.275.66.23.0 - - - M 115 x 2 03.272.28.52.0 - - - M 125 x 2 - 03.272.47.21.0 - - M 125 x 2 - 03.272.47.20.0 - - 03.272.30.41.0 03.272.30.49.0 03.272.30.56.0 - 03.272.48.46.0 03.272.48.52.0 03.272.62.32.0 - 03.272.80.18.0 - M 135 x 3 * M 150 x 2 - - M 155 x 3 - - M M M M M M M 115 125 115 135 155 115 125 x x x x x x x 2 2 2 3 3 2 2 10 - 12 t ---.10.---.--- 13 - 14 t --.14.---.--- 16 - 18 t --.16.---.--- 03.272.62.27.0 * 03.272.62.35.0 - 03.272.80.14.0 Hub with M 135 x 3 internal thread is changed to hub with M 150 x 2 external thread (see also page 57). KH.. / KR.. Hub cap thread 435 Hub (incl. item 436, page 65) 220.5 / 275 / 8 x Ø 22 KRB.. KH.. / KR.. KRBM 6408 --.65.---.--- 6.4 - 9 t ---.06/08.---.--- 10 - 12 t --.10.---.--- 13 t --.14.---.--- 03.272.28.35.0 - 03.272.28.47.0 03.272.28.46.0 - 03.272.46.11.0 - 03.272.60.03.0 M 115 x 2 M 125 x 2 - 03.272.27.24.0 - 03.272.44.24.0 - M 115 x 2 - 03.272.30.49.0 - - M M M M 115 115 125 135 x x x x 2 2 2 3 175.5 / 225 / 10 x Ø 22 KH.. / KR.. 280.5 / 335 / 10 x Ø 22 KHS.. 9010/3 NH.. / NR.. 435 Hub (incl. item 436, page 65) 160.5 / 205 / 6 x Ø 20 NRS.. / NRZ.. 6006 / 7006 160.5 / 205 / 6 x Ø 18 / 2 x M 10 NRZ 6006 12” tyres 220.5 / 275 / 8 x Ø 20 / 2 x M 10 NRS.. / NRZ.. 175.5 / 225 / 10 x Ø 22 NRS.. / NRZ.. / NHS.. / NHZ.. 175.5 / 225 / 10 x Ø 22 / 2 x M 12 NR.. 13 t without ABS 64 Hub cap thread 6 - 9 t --.06/08.---.--- 10 - 12 t ---.10.---.--- 13 t --.14.---.--- M 115 x 2 03.272.26.07.0 - - M 115 x 2 03.272.26.10.0 - - M 115 x 2 03.272.28.32.0 - - M 115 x 2 M 125 x 2 03.272.27.20.0 - 03.272.44.30.0 - M 135 x 3 - - 03.272.63.12.0 BPW-ELHKN-05/1 e Hubs 5.5 ECO / ECO MAXX hub system Item Designation (Remark) H BPW Code no. H.. / R.. ECO / ECO MAXX 435 Hub (incl. item 436) 280.5 / 335 / 10 x Ø 22 / 6 x Ø 21 HB.. ECO Steel- and Alloy wheels 220.5 / 275 / 8 x Ø 20 HS.. / HZ.. ECO Steel wheels HS.. / HZ.. ECO MAXX 220.5 / 285 / 8 x Ø 20 HZ.. ECO Japanese 280.5 / 335 / 10 x Ø 22 HS.. ECO MAXX Steel- and Alloy wheels HZ.. ECO MAXX Steel wheels HZ.. ECO MAXX Alloy wheels 280.5 / 335 / 10 x Ø 22 Alloy hub HSMA / HSFA 8010 ECO 6.5 - 9 t 10 - 12 t --.36 / 38.---.--- --.40.---.--- M 125 x 2 03.275.66.30.0 - - - M 125 x 2 M 125 x 2 03.272.28.62.0 03.272.28.70.0 - - 09.801.06.55.0 - 03.272.47.33.0 - - 03.272.30.87.0 03.272.30.97.0 03.272.32.01.0 03.272.30.98.0 - 03.272.43.20.0 03.272.43.12.0 03.272.48.88.0 03.272.43.15.0 03.272.62.30.0 03.272.62.33.0 - 09.801.06.03.0 09.801.06.72.0 09.801.06.05.0 09.801.06.06.0 09.801.06.15.0 - 03.272.30.94.0 - - - M 136 x 2.5* HS.. ECO Steel- and Alloy wheels HZ.. ECO Steel wheels HZ.. ECO Alloy wheels Hub cap thread M M M M M M M M M M 125 136 150 125 136 150 125 135 125 136 x x x x x x x x x x 2 2.5* 2 2 2.5* 2 2 2 2 2.5* M 135 x 2 13 - 14 t --.44.---.--- Complete hub BPW Code no. KH.. / KR.. ECO / ECO MAXX Hub cap thread 435 8 - 9 t --.36 / 38.---.--- 10 - 12 t --.40.---.--- Complete hub BPW Code no. Hub (incl. item 436) 220.5 / 275 / 8 x Ø 22 KH.. / KR.. ECO KH.. ECO MAXX KHZ.. ECO MAXX Alloy wheels 175.8 / 225 / 10 x Ø 22 KH.. / KR.. ECO KH.. / KR.. ECO MAXX KHZ.. ECO Alloy wheels 280.5 / 335 / 10 x Ø 22 KH.. 9010 / 3 ECO MAXX KH.. 10010 / 3 ECO/ECO MAXX 280.5 / 335 / 10 x Ø 22 Alloy hub KHSMA.. 8010 / 3 ECO 436 Splined pin M M M M M 125 135 125 136 135 x x x x x 2 2 2 2.5 * 2 03.272.28.56.0 03.272.28.70.0 - 03.272.46.15.0 03.272.46.25.0 03.272.46.19.0 09.801.06.51.0 09.801.06.53.0 09.801.06.55.0 09.801.06.57.0 - M M M M M 125 135 125 136 135 x x x x x 2 2 2 2.5 * 2 03.272.27.41.0 03.272.27.48.0 - 03.272.44.34.0 03.272.44.40.0 03.272.44.35.0 09.801.06.50.0 09.801.06.52.0 09.801.06.56.0 - M 125 x 2 M 136 x 2.5 * 03.272.30.91.0 - 03.272.48.90.0 - M 135 x 2 03.272.30.94.0 - - 02.6010.25.60 02.6010.35.60 Ø 5 x 19.5 Ø 6 x 19.5 (for 6- / 8-holes hub Ø 20) (for 10-holes hub Ø 22) * Modified cap thread from 09/00 M 135 x 2 was changed to M 136 x 2.5 Note thread size stamped on the cap! 0 3 . 2 1 2 . 2 5 . 3 1 . 0 = M 1 3 6 x 2 . 5 E C OPlus 03.212.25.33.0 = M 136 x 2.5 ECO MAXX BPW-ELHKN-05/1 e 65 K BPW Original spare parts 5.5 O Series H / R; KH / KR; NH / NR Hubs ECO / ECO MAXX hub system Item Designation (Remark) BPW Code no. NH.. / NR.. ECO 435 Hub cap thread 6.4 - 9 t --.36 / 38.---.--- 10 - 12 t --.40.---.--- Complete hub BPW Code no. NRS.. / NRZ.. 6006 ECO M 125 x 2 03.272.26.13.0 - - NHZ.. 6006 ECO M 125 x 2 03.272.26.14.0 - - NRS.. / NRZ.. 6008 ECO M 125 x 2 03.272.28.64.0 - - NHZ.. 6008 ECO MAXX (Light weight) M 125 x 2 03.272.28.70.0 - 09.801.06.55.0 N.S.. / N.Z.. ECO M 125 x 2 03.272.27.41.0 - 09.801.06.50.0 N.S.. / N.Z.. ECO MAXX (Light weight) M 125 x 2 03.272.27.48.0 - 09.801.06.54.0 N.Z.. ECO M 125 x 2 03.272.27.44.0 - - N.Z.. ECO M 135 x 2 - 03.272.44.34.0 09.801.06.52.0 N.Z.. ECO MAXX (Light weight) M 136 x 2.5 * 03.272.44.40.0 09.801.06.56.0 N.Z.. Alloy wheels M 135 x 2 * 03.272.44.35.0 - Hub (incl. item 436) 160.5 / 205 / 6 x Ø 20 N 220.5 / 275 / 8 x Ø 20 / 2 x M 10 175.5 / 225 / 10 x Ø 22 436 Splined pin - 02.6010.25.60 Ø 5x19.5 (for 8-holes hub Ø 20) 02.6010.35.60 Ø 6x19.5 (for 10-holes hub Ø 22) * Modified cap thread from 09/00 M 135 x 2 was changed to M 136 x 2.5 Note thread size stamped on the cap! 03.212.25.33.0 = M 136 x 2.5 ECO MAXX 66 BPW-ELHKN-05/1 e Hubs 5.6 ECOPlus hub system Item Designation (Remark) H BPW Code no. H.. ECOPlus 435 Hub cap thread 8 - 9 t --.48.---.--- M 135 x 2 * 03.272.32.05.0 10 - 12 t --.50.---.--- Complete hub BPW Code no. K Hub 280.5 / 335 / 10 x Ø 22 HS.. ECOPlus Steel- and Alloy wheels HZ.. ECOPlus Steel wheels M 136 x 2,5 * M 136 x 2,5 * HZ.. ECOPlus Alloy wheels 1) M 136 x 2,5 03.272.43.10.0 03.272.43.10.2 1) - - - 09.801.06.07.0 03.272.43.12.0 - 03.272.43.23.2 - 1) 03.272.43.15.0 03.272.43.25.2 1) 09.801.06.08.0 09.801.06.97.0 New ECOPlus hubs with end digit 2 can only be used in conjunction with the new ECOPlus seal (02.5664.74.00). * Modified cap thread from 09/00 M 135 x 2 was changed to M 136 x 2.5 Note thread size stamped on the cap! 0 3 . 2 1 2 . 2 5 . 3 1 . 0 = M 1 3 6 x 2 . 5 E C OPlus KH.. ECOPlus Hub cap thread 435 8 - 9 t --.48.---.--- 10 - 12 t --.50.---.--- Complete hub BPW Code no. Hub 220.5 / 275 / 8 x Ø 22 M 136 x 2,5 * KH.. ECOPlus KHZ.. ECOPlus Alu-Räder 03.272.46.28.0 03.272.46.28.2 M 136 x 2,5 * - M 136 x 2,5 * - M 136 x 2,5 * - - 1) 09.801.06.69.0 03.272.46.25.0 03.272.46.31.2 1) 03.272.46.26.0 03.27246.32.2 1) 09.801.06.61.0 - 175.8 / 225 / 10 x Ø 22 KH.. ECOPlus 03.272.44.40.0 03.272.44.43.2 1) 09.801.06.60.0 280.5 / 335 / 10 x Ø 22 M 135 x 2 * KH.. 9010/3 ECOPlus 1) M 136 x 2,5 * 03.272.32.05.0 03.272.43.10.0 03.272.43.10.2 1) - - - 09.801.06.07.0 New ECOPlus hubs with end digit 2 can only be used in conjunction with the new ECOPlus seal (02.5664.74.00). Further types upon request. * Modified cap thread from 09/00 M 135 x 2 was changed to M 136 x 2.5 Note thread size stamped on the cap! 0 3 . 2 1 2 . 2 5 . 3 1 . 0 = M 1 3 6 x 2 . 5 E C OPlus BPW-ELHKN-05/1 e 67 BPW Original spare parts 5.7 H O Series H / R; KH / KR; NH / NR Grease filling, bearing adjustment Conventional hub bearing system Grease filling per wheel hub K N 2 1 Clean taper roller bearings (using diesel oil) thoroughly, dried, check for re-useability and re-grease. BPW longlife roller bearing grease ECO-Li 91, quantity per tapered roller bearing 1 Axle load Axle type 6400 kg inner 2 outer Roller bearing Quantity Roller bearing Quantity KRBM 6498 33215 170 g 32310 290 g 6000 - 9000 kg H.. 6.5 - 9 t K.. 6.4 - 9 t N.. 6 - 9 t 33116 170 g 32310 290 g 10000 - 12000 kg H.. 10 - 12 t K.. 10 - 12 t N.. 10 - 12 t 33118 180 g 33213 320 g 13000 - 14000 kg H.. 13 - 14 t K.. 13 t N.. 13 t 32219 240 g 33215 500 g 16000 - 18000 kg H.. 16 - 18 t 32222 400 g 32314 800 g 1 Work BPW longlife roller bearing grease ECO-Li 91 into the spaces between the tapered rollers and the races. Apply remainder to outer race of the hub. 2 The bearing grease for the outer tapered roller bearing is pressed into the bearing as the hub cap filled with grease is screwed on. Bearing adjustment 1. Unscrew the hub cap. 2. Remove the axle nut split pin. 3. Tighten the axle nut using a torque wrench to 150 Nm while simultaneously turning the wheel hub. (When using the normal axle nut wrench (tool kit), tighten the axle nut until the wheel hub race is slightly braked). 4. Turn the axle nut back to the next possible pin hole. Should they be in line turn back to the next hole (30° at the maximum). 5. Insert the split pin and bend slightly outwards. 6. Refill the hub cap as required with BPW longlife roller bearing grease ECO-Li 91, grease thread of the hub cap all round, screw in and tighten to the prescribed tightening torque. 68 BPW-ELHKN-05/1 e Grease filling, bearing adjustment 5.8 ECO hub system Grease filling per wheel hub H K N 1 2 The BPW ECO hub system is designed for longlife lubrication (500,000 km or 3 years under normal conditions). Thereafter clean taper roller bearings (using diesel oil) thoroughly, dried, check for re-useability and re-grease (observe the current BPW maintenance instructions). BPW longlife roller bearing grease ECO-Li 91, quantity per tapered roller bearing 1 Axle load Axle type 6000 - 9000 kg inner 2 outer Roller bearing Quantity Roller bearing Quantity H.. 6.5 - 9 t ECO K.. 6.4 - 9 t ECO N.. 6 - 9 t ECO 33116 120 g 32310 120 g 10000 - 12000 kg H.. 10 - 12 t ECO K.. 10 - 12 t ECO N.. 10 - 12 t ECO 33118 170 g 33213 120 g 13000 - 14000 kg H.. 13 - 14 t ECO 32219 230 g 33215 150 g 1 and 2 Work BPW longlife roller bearing grease ECO-Li 91 thoroughly into the spaces between the tapered rollers and the races. Apply remainder to outer races in the hub. Renew the lip seal and smear contact area with BPW longlife roller bearing grease ECO-Li 91. Bearing adjustment 1. Unscrew the hub cap. 2. Remove the locking bolt with spring ring. 3. By turning wheel hub simultaneously, tighten axle nut with torque wrench to 150 Nm and turn back to the next possible securing hole, max. 15°. - Because of the asymmetric crown of the axle nut the next securing hole will be reached after max. 15°. 4. Re-assemble locking bolt with spring ring. 5. Grease thread of the hub cap alround with ECO-Li 91, screw on hub cap and tighten to the prescribed tightening torque (steel hub cap 800 Nm, alloy hub cap 350 Nm). BPW longlife roller bearing grease ECO-Li 91 BPW-ELHKN-05/1 e Container BPW Code no. 0.4 kg Cartridge 02.1040.34.00 2.5 kg Bucket 02.1040.30.00 5 kg Bucket 02.1040.31.00 10 kg Bucket 02.1040.32.00 50 kg Drum 02.1040.33.00 69 BPW Original spare parts 5.9 H O Series H / R; KH / KR; NH / NR Grease filling, bearing adjustment ECOPlus hub system Grease filling per wheel hub Fig. ECOPlus 8 - 9 t K 1 2 The ECOPlus hub system is designed for the use of longlife grease. On expiry of the guarantee, the roller bearings, the inside of the hub and the seals are to be thoroughly cleaned (with diesel oil), dried, checked to see if they can be reused; and regreased every three years when used off-road, or every 5 years when used on the road, within Europe (or every year when off-road and every two years when on the road outside of Europe) (observe the current BPW maintenance instructions). Spray the stub-axle bearing seats with BPW ECO Assembly and Protection Spray (BPW no. 02.3521.12.00). BPW longlife roller bearing grease ECO-LiPlus, quantity per tapered roller bearing 1 Axle load Axle type 8000 - 12000 kg H . . 8 - 1 2 t E C OPlus K . . 8 - 1 2 t E C OPlus 1 and 2 2 inner outer Roller bearing Quantity Roller bearing Quantity 33118 170 g 33213 120 g Work BPW longlife roller bearing grease ECO-LiPlus thoroughly into the spaces between the tapered rollers and the races. Apply remainder to outer races in the hub. Renew the lip seal and smear contact area with BPW longlife roller bearing grease ECO-LiPlus. Bearing adjustment 1. Unscrew the hub cap. 2. Remove the hooked spring ring with a wedge from the axle nut. 3. Use a spanner to tighten the axle nut whilst at the same time turning the wheel hub, until the axle nut torque limiter operates (do not use an impact driver). 4. Fit the retaining key in the groove between the axle stub and the nut (do not reset the axle nut). 5. Insert the hooked spring ring, depending on the version, behind the flange on the axle nut or in the thread on the axle stub. 6. Screw on hub cap and tighten to 800 Nm. BPW longlife roller bearing grease ECO-LiPlus 70 Container BPW Code no. 0.4 kg Cartridge 02.1040.45.00 5 kg Bucket 02.1040.47.00 25 kg Bucket 02.1040.49.00 50 kg Drum 02.1040.50.00 BPW-ELHKN-05/1 e Grease sprays for greasing taper roller bearings 5.10 Roller bearing grease H K N Roller bearing Grease spray for taper roller bearing BPW Code no. grease spray loose 33116 16.076.22935 32310 16.072.22935 33118 16.062.22935 33213 16.068.22935 BPW Code no. complete set 99.00.000.9.54 99.00.000.9.55 Complete set including adapter for flat grease nipple Adapter for flat grease nipple BPW Code no. 15.069.22935 BPW-ELHKN-05/1 e 71 72 A Y X 0,2 A 1 2 3 4 5 6 7 8 9 10 11 12 2 2 2 2 2 2 2 2 2 2 1 2 Pos. Stk. C-03.310.08.53.0 2 02.0316.59.00 Sach-Nr. 11 335 12 275 225 Abmasse Fuer diese Zeichnung behalten wir uns alle Rechte vor. Ohne unsere vorherige Zustimmung darf sie weder vervielfaeltigt noch Dritten zugaenglich gemacht werden, und sie darf durch den Empfaenger oder Dritte auch nicht in anderer Weise missbraeuchlich verwendet werden. Passmass Werkkennz. w W Rz 40 y Rz 12 Rz 30 z Rz 6,3 s u Rz beliebig v Oberflaechen nach WN 1.009 (DIN ISO 1302) u Rz 100 x Rz 20 Werkstoff Ges. Anzahl Datum Buchstabe Name 31.03.00 E.Ciftci. 51674 WIEHL Kommanditgesellschaft Bearb. Bremse SN 3620 BPW-95 Ges. Ersatz fuer Zeichnung CAD - erstellt Ersetzt durch C-04 000 98962 Nummer Nummer Datum ABS-Anlage KH... 9 to ECO-PL Benennung Aenderungen 1:1 Massstab BPW BERGISCHE ACHSEN Geprueft Bearb. Achtung ! Schlagwerkzeuge nicht in Verzahnung ansetzen. Verzahnung darf keine Beschaedigung aufweisen ! 05.801.74.13.0 2 KH.. 9008 / TK KH.. 9010 / TK Pos. Z nachher 1:2 Y Polrad in der Nut von a nach b bis auf Anschlag nach rechts gedreht 05.801.74.12.0 1 a X 1:2 Polradmontage W Z KH.. 9010 / TK Pos. 0 Polrad auf der Nabe positionieren ca .7 71 Polradmontage 1.) Nut und Anlageflaeche fuer Polrad in der Nabe frei von Verschmutzungen , Farbe , etc. b vorher R 2.) Vor Montage Polrad-Nut und Bajonettverschluesse am Polrad beidseitig fetten. Polrad positionsgerecht einlegen , Anschlagnasen am Polrad muessen in der Nabe auf rechtwinkligen Anschlagflaechen zur Anlage kommen. 3.) Polrad mit stumpfem Gegenstand ( z.B. Schraubendreher ) hinter Anschlagnocken mit leichten Schlaegen im Uhrzeigersinn von a nach b ( ca. 70) bis Anschlag drehen. Nachruestteilesatz Buchse und Sensor mit Silikonfett eingesetzt Ausgetretenes Fett abgewischt BPW-Sachnr.: 02.1040.17.00 3 02.3317.05.00 Sensor bei Montage an Polrad angelegt C-03.310.08.51.0 Z=100 Z=80 Polrad Z=100 C-03.310.08.51.0 Buchse 02.0316.59.00 Sensor 02.3317.05.00 Dichtring 13 / 10*7 02.5681.78.00 Halter - ABS-Stecker 02.1421.11.00 Halter - ABS lang E-03.189.07.72.0 Faecherscheibe A 10,5 DIN 6798 FST 02.5414.11.90 Gew. Schneidschraube EM 8*18 DIN 7513 02.5071.35.00 Sensor-Halter E-03.189.14.61.0 Kabell-Schelle 02.3507.32.00 Silikonfett 02.1040.17.00 Polrad Z=80 C-03.310.08.53.0 Benennung 11 02.5681.78.00 1 4 12 02.1421.11.00 13 / 10*7 6 5 E-03.189.07.72.0 7 02.5071.35.00 angeschweisst E-03.189.14.61.0 02.5414.11.90 A 10,5 DIN 6798 FST in Achskoerpergruppe (02.0335.14.00) 8 90 Almost all BPW axles can be retrofitted with ABS without problems. To do this, simply take the exciter ring, sensor holder, sensors and fastening parts contained in the retrofit kit and attach them to the axle in accordance with the supplied installation drawing, then connect them to the vehicle electronic system. 9 2:1 N W K 02.3507.32.00 H 10 6 O je nach Ausfuehrung in entsprechende Freiraeume schwenken BPW Original spare parts Series H / R; KH / KR; NH / NR ABS parts General ABS In the anti-lock brake system (ABS), the wheel movement is recorded using a proximity-type arrangement with an exciter ring attached to the hub and a sensor (speed sensor) that generates the pulses. As a result, the wheel speed of each wheel is continuously sent to the central control ECU. This runs a complex program for processing the received information about the movement of the wheel as well as for calculating and performing logical operations on the control signals. Using the pressure control valves assigned to each wheel, it adjusts the air pressure and therefore the braking of each individual wheel (depending on the ABS system). BPW-ELHKN-05/1 e ABS parts 6 H Pressed-on sheet metal exciter rings For replacement purposes, pressed-on sheet metal exciter rings are replaced by solid exciter rings. To do this, heat the new solid exciter ring to approx. 80 to 120 °C and shrink-fit. K N Shrink-fitted solid exciter ring Pressed-on sheet metal exciter ring Protected ABS sensor plug connection Since 1997 BPW trailer axles of the H-series are available with the new innovative ABS sensor plug connection. With this design the sensor plug, which sits in a recess in the brake dust covers, is optimally protected against in-transit damage. The connection of the ABS cables (sensor cable / connection cable to the control unit) is made in the same way as with a normal plug socket by simply inserting the plug into the bracket located in the brake anchor plate. The absolutely firm attachment of the sensor bracket to the brake anchor plate ensures that no damage whatsoever can occur to these ABS components even under the most arduous deployment conditions (assuming that the sensor cable is laid properly). BPW-ELHKN-05/1 e 73 BPW Original spare parts 6.1 O Series H / R; KH / KR; NH / NR ABS parts H.. / R.. B D Ø 6,5 542 Ø 18 33,5 H 32 543 542 Ø 18 9 Ø 18 Ø 18 12,5 L C 39 540 543 542 542 Ø 8,5 60 Ø 8,5 M 6 15 Fig. left 39 H A 12,7 H Fig. left 39 Retrofit part sets see page 80 570 586 510 585 - 97 565 587 564 565 513 564 565 564 570 97 - 585 570 570 571 579 551 560 540 543 542 577 575 560 for ABS Old Wabco / Bosch / Grau-Girling DGX / Grau-Girling MGX100 / Knorr New for ABS Grau-Girling MGX-2 Protected ABS sensor plug connection Since 1997 BPW trailer axles of the H-series are available with the new innovative ABS sensor plug connection. With this design the sensor plug, which sits in a recess in the brake dust covers, is optimally protected against in-transit damage. The connection of the ABS cables (sensor cable / connection cable to the control unit) is made in the same way as with a normal plug socket by simply inserting the plug into the bracket located in the brake anchor plate. The absolutely firm attachment of the sensor bracket to the brake anchor plate ensures that no damage whatsoever can occur to these ABS components even under the most arduous deployment conditions (assuming that the sensor cable is laid properly). 74 BPW-ELHKN-05/1 e ABS parts 6.1 H.. / R.. Item Designation (Remark) BPW Code no. Sensor bracket for ABS Wabco / Bosch / H.. 6.5 - 9 t H.. 6.5 - 9 t Grau-Girling DGX / H.. 10 - 14 t Grau-Girling MGX 100 / Knorr 542 543 542 543 Sensor Sensor Sensor Sensor bracket bracket bracket bracket 551 Locking screw (right) (left) (right) (left) 120 16° Brake position 120 30° Brake position 150 03.189.07.10.0 03.189.07.09.0 03.189.07.58.0 03.189.07.59.0 L L L L 02.5071.23.00 M 8 x 20 (4x) H.. ECOPlus 8 - 9 t 25, H 17 25, H 17 37.5, H 14 37.5, H 14 Sensor bracket 03.189.14.61.0 Fig. B 551 Locking screw 02.5071.35.00 M 8 x 18 (2x) 542 543 Sensor bracket (right) Sensor bracket (left) 05.189.07.18.0 05.189.07.19.0 Attachment plate Sensor bracket 551 553 Cylinder head screw Spring washer 560 Ring (Exciter ring) 6.5 - 9 t 8 - 9 t 03.080.04.01.0 03.189.07.87.0 127 150 10 - 12 t 120 / 150 / 10 - 12 t ECOPlus 120 127 L 48, H 22 L 48, H 22 02.5071.23.00 M 8 x 20 (4x) 127 R.. 10 - 12 t H 21, α 10° Fig. D 127 03.080.03.38.0 03.189.07.87.0 H.. 16 t H 30, α 5° for ABS Grau-Girling MGX-2 03.310.08.28.0 03.310.08.51.0 Ø 150/180x19.5 100-teeth (Z) - 03.310.09.31.0 Ø 152/217x15 100-teeth (Z) 03.310.09.32.0 Ø 152/217x15 60-teeth (Z) 03.310.08.14.0 Ø 176/194x15 100-teeth (Z) 03.310.08.31.0 Ø 176/194x15 60-teeth (Z) 03.310.08.54.0 Ø 150/180x19.5 120-teeth (Z) - 150 03.310.08.25.0 Ø 194/216x17.5 100-teeth (Z) - 150 03.310.09.27.0 Ø 209/218x24 100-teeth (Z) - 03.310.09.36.0 Ø 222/240x15 100-teeth (Z) - Clip (for drive pin) 02.0326.32.00 1 x 6 / 72571-St Clip (Clip for welded bolt) 02.3507.32.00 565 Drive pin 02.6005.25.40 570 Sensor 571 Bush 575 564 03.189.07.87.0 Ø 152/170x15 100-teeth (Z) 13 - 14 t 150 150 M 6 x 16 - 8.8 (4x) A 6 / 128 (4x) 13 - 14 t 16 t Fig. A Fig. A Wabco / Bosch Grau-Girling DGX Grau-Girling MGX 100 / Knorr 03.310.08.15.0 120 6.5 - 9 t 03.189.11.66.0 03.189.11.67.0 Fig. C 02.5015.00.80 02.5601.06.90 for ABS 120 / ECOPlus Fig. A 150 R.. 6.5 - 9 t 540 542 H.. 10 t 120 16° Brake position 120 16° Brake position H.. ECOPlus 10 t 120 16° Brake position 542 H.. 9 t H Dimension 02.0326.32.00 Ø 152/170x15 60-teeth (Z) 1 x 6 / 72571-St 02.3507.32.00 02.6005.25.40 Ø 4 x 10 / 1476-St 02.3317.05.00 02.3317.03.00 Grau-Girling MGX 2 02.0316.59.00 - Cylinder head screw - 02.5015.01.80 02.5015.02.80 M 5 x 20 / 912 M 5 x 16 / 912 8-9t 150 577 Spring washer - 02.5601.05.90 A 5 / 128 150 579 Lock nut - 02.5220.06.82 VM 5 / 980 8-9t Old Conventional ABS sensor plug connection New Protected ABS sensor plug connection 03.189.13.90.0 585 Support 03.189.07.35.0 586 Support 02.1421.11.00 587 Serrated lock washer 02.5414.11.90 BPW-ELHKN-05/1 e Ø 4 x 10 / 1476-St A 10.5 / 6798 _ 75 BPW Original spare parts 6.1 Series H / R; KH / KR; NH / NR O ABS parts KH.. / KR.. A B K 570 570 540 571 571 542 542 551 553 C 570 571 551 543 542 556 Retrofit part sets see page 81 570 586 510 585 565 587 - 97 564 513 570 571 543 542 551 556 562 561 560 76 BPW-ELHKN-05/1 e ABS parts 6.1 KH.. / KR.. Item Designation (Remark) BPW Code no. Dimension Sensor bracket for ABS Wabco / Bosch / Grau-Girling DGX / Grau-Girling MGX 100 / Knorr Axle type Block 03.221.56.16.0 KRBM 6408 65.542.... 30.6 Sensor bracket 05.189.05.19.0 KRB.. 6408 06.542.... 30.0 K Fig. A 542 Fig. B 540 Attachment plate 03.080.03.09.0 03.080.03.05.0 03.080.03.03.0 03.080.03.16.0 KR.. 8 - 9 t KH.. 10 t KR.. 10 - 12 t KM.. 13 t 542 Block 03.221.67.21.0 KR.. 8 - 12 t / KH.. 10 t Sensor bracket 05.189.06.15.0 KM.. 13 t KR 8 - 12 t / 3 Sensor bracket 03.189.07.87.0 551 Hexagon screw Cylinder head screw Cylinder head screw 02.5021.10.80 02.5015.00.80 02.5015.06.80 M 6 x 35 / 931 M 6 x 16 / 912 M 6 x 20 / 912 553 Spring washer 02.5601.06.90 A 6 / 127 KR.. 8 - 12 t / KH.. 10 t KR 8 - 12 t / 3 KM.. 13 t Fig. C 542 543 Sensor bracket (right) Sensor bracket (left) 03.189.07.58.0 03.189.07.59.0 551 Self-tapping screw 02.5047.14.00 AM 8 x 20 / 7513 02.5047.16.00 AM 8 x 30 / 7513 03.200.71.06.0 Ø 8.5 / 15 x 10 03.310.08.18.0 03.310.08.15.0 03.310.08.51.0 03.310.08.26.1 03.310.08.24.1 05.310.08.50.1 05.310.08.44.1 03.310.08.34.0 Ø 152/170x15 Ø 152/170x15 Ø 150/180x19.5 Ø 170/176/194x17.5 Ø 170/176/194x17.5/3xM6 Ø 150/176/180x18.5 Ø 150/176/180x19.5 Ø 194/213x15 KH.. / KR.. 6.4 - 9 t KH.. / KR.. 8010/3, 9010/3 K H . . 8 - 9 t E C OPlus KH 10008 / KR 10008 - 12008 KH 10010 / KR 10010 - 12010 KH.. / KR.. 10010/3 K H . . 1 0 - 1 2 t E C OPlus KM 13008 KH 10010 / KR 10010 - 12010 KH.. 8 - 12 t 556 Sleeve 560 Ring (Exciter ring) 561 562 Grub screw Hexagon nut 02.5018.09.08 02.5202.10.82 M 6x15/914-45H M 6/934 564 Clip (for drive pin) 02.0326.32.00 1 x 6 / 72571-St Clip (Clip for welded bolt) 02.3507.32.00 565 Drive pin 02.6005.25.40 570 Sensor 02.3317.05.00 571 Bush 02.0316.59.00 585 Support 03.189.07.72.0 586 Support 02.1421.11.00 587 Serrated lock washer 02.5414.11.90 BPW-ELHKN-05/1 e 80-teeth 100-teeth 100-teeth 80-teeth 80-teeth 100-teeth 80-teeth 80-teeth KH.. 8 - 9 t KH 10 t Ø 4 x 10 / 1476-St A 10.5 / 6798 77 BPW Original spare parts 6.1 O Series H / R; KH / KR; NH / NR ABS parts NH.. / NR.. A B C 570 570 571 571 N 570 542 D 571 551 551 553 553 542 540 542 540 E X = Centre Sensor - Centre axle beam 570 570 571 571 551 551 X 553 553 542 550 540 542 540 Retrofit part sets see page 81 570 586 510 585 564 587 570 586 510 585 565 565 587 513 564 513 NR.. NH.. 570 570 571 571 551 553 551 542 540 553 542 550 540 562 561 562 561 560 560 78 BPW-ELHKN-05/1 e ABS parts 6.1 NH.. / NR.. Item Designation (Remark) BPW Code no. Year of manufacture Dimension Axle type X suitable for exciter ring 1982 - 1989 05.189.06.23.0 05.189.05.19.0 05.189.05.19.0 NR.. 6006 NR.. 6010 / 6410 N R . . 8 0 1 0 / 9 0 1 0 Brake drum 295 mm 77 81 81 03.310.08.27.0 03.310.08.18.0 03.310.08.18.0 1985 - 1989 03.080.03.03.0 03.221.67.21.0 02.5021.10.80 02.5601.06.90 N R . . 1 0 0 1 0 - 1 2 0 1 0 Brake drum 295 mm 93 03.310.08.24.1 M 6 x 35 / 931 A 6 / 127 1990 1982 1990 1982 1990 NR.. NR.. NR.. NR.. NR.. 77 81 81 81 81 03.310.08.27.0 03.310.08.18.0 03.310.08.18.0 03.310.08.44.1 03.310.08.44.1 77 03.310.08.43.0 81 81 03.310.08.18.0 03.310.08.44.1 Fig. A 542 Sensor bracket 540 542 551 553 Attachment plate Block Hexagon screw Spring washer Fig. B N Fig. C 540 Attachment plate X = see Fig. 542 551 553 - Sensor bracket Cylinder head screw Spring washer 1995 1989 1995 1989 1995 03.080.03.20.0 03.080.04.01.0 03.080.04.01.0 03.080.03.20.0 03.080.03.20.0 03.189.07.87.0 02.5015.00.80 02.5601.06.90 6006 / 6408 / 6410 8 0 1 0 / 9 0 1 0 Brake drum 260 mm 8010 / 9010 1 0 0 1 0 - 1 2 0 1 0 Brake drum 260 mm 10010 - 12010 M 6 x 16 / 912 A 6 / 127 Fig. D 540 542 551 553 Shaped plate Sensor bracket Cylinder head screw Spring washer 03.160.23.01.0 03.189.12.02.0 02.5015.94.80 02.5601.06.90 NH.. 6006 / 6408 / 6410 M 6 x 12 / 912 A 6 / 127 Fig. E NH.. 8010 / 9010 NH.. 10010 - 12010 540 Sensor bracket 03.189.11.77.0 542 550 551 553 Sensor bracket Self-tapping screw Cylinder head screw Spring washer 03.189.07.87.0 03.341.00.05.0 02.5015.00.80 02.5601.06.90 560 Ring (Exciter ring) utilization see above ABS Wabco / Bosch / Grau-Girling DGX / Grau-Girling MGX 100 / Knorr (Exciter ring 80-teeth) ABS Grau-Girling MGX-2 (Exciter ring 45-teeth) 1986 - 1993 03.310.08.27.0 03.310.08.43.0 03.310.08.18.0 05.310.08.44.1 03.310.08.24.1 03.310.08.30.0 03.310.08.29.0 03.310.08.38.0 03.310.08.32.0 X = see Fig. X X X X X = = = = = 77 77 81 81 93 M 8 x 20 M 6 x 16 / 912 A 6 / 127 Ø 145/152/163x17 Ø 145/152/163x14.5 Ø 152/170x15 1) Ø 150/176/180x19.5 1) Ø 170/176/194x17.5/3xM6 Ø 145/152/163x17 Ø 152/170x15 Ø 152/170/176/186x20/3xM6 1) Ø 170/176/194x17.5/3xM6 1) 561 562 Grub screw Hexagon nut 02.5018.09.08 02.5202.10.82 M 6 x 15 / 914-45H M 6 / 934 02.5018.09.08 02.5202.10.82 M 6 x 15 / 914-45H M 6 / 934 564 Clip (for drive pin) 02.0326.32.00 1 x 6 / 72571-St 02.0326.32.00 1 x 6 / 72571-St Clip (Clip for welded bolt) 02.3507.32.00 565 Drive pin 02.6006.25.40 570 Sensor 571 Bush 575 577 585 02.3507.32.00 02.6006.25.40 Ø 4 x 10 / 1476-St 02.3317.05.00 02.3317.03.00 Grau-Girling MGX-2 02.0316.59.00 - Cylinder head screw - 02.5015.02.80 M 5 x 12 / 912 Spring washer - 02.5601.05.90 A 5 / 128 Support 03.189.07.72.0 - 586 Support 02.1421.11.00 587 Serrated lock washer 02.5414.11.90 1) Ø 4 x 10 / 1476-St A 10.5 / 6798 - Exciter rings with mounting bore Ø 176 can also be bolted to hubs with exciter ring seat Ø 175. BPW-ELHKN-05/1 e 79 BPW Original spare parts 6.2 H O Series H / R; KH / KR; NH / NR ABS retrofit part sets ABS retrofit part sets for one axle consisting of exciter rings, sensors, sensor retainers, fastening components and mounting drawings. ABS System Wabco / Bosch aloso for: Grau DGX / M Grau MGX 100 Knorr H.. / R.. Axle type Bremse BPW Code no. H.. 6500 - 9000 120 (up to production week 31/87) Sensor bracket welded on SN 42..-2 05.801.72.17.0 H.. 6500 - 9000 120 (from production week 32/87) Sensor bracket screwed on SN 42..-2/ SN 42.. BPW 95 05.801.72.01.0 H.. 8000 - 9000 ECOPlus 120 Sensor bracket screwed on SN 42.. BPW 95 05.801.74.03.0 R.. 6510 - 9010 127 Sensor bracket screwed on SN 42..-2/ SN 42.. BPW 95 05.801.73.29.0 H.. 9200 150 Sensor bracket welded on SN 42..-2 05.801.72.03.0 H.. 10000 - 12000 150 (up to production week 12/88) 150 x 16 (up to production week 03/89) Sensor bracket welded on SN 42..-2 05.801.72.19.0 H.. 10000 - 12000 150 (from production week 13/88) 150 x 16 (from production week 04/89) Sensor bracket screwed on SN 42..-2 SN 42.. BPW 95 05.801.72.07.0 H.. 9100 / 10100 150 Brake position 16° Sensor bracket screwed on SN 42..-2 SN 42.. BPW 95 05.801.72.59.1 SN 42..-2 SN 42.. BPW 95 05.801.73.25.0 H.. 13000 - 14000 80 150 Sensor bracket screwed on BPW-ELHKN-05/1 e ABS retrofit part sets ABS retrofit part sets for one axle consisting of exciter rings, sensors, sensor retainers, fastening components and mounting drawings. 6.2 ABS System Wabco / Bosch aloso for: Grau DGX / M Grau MGX 100 Knorr K KH.. / KR.. Axle type Bremse BPW Code no. KH.. 6500 - 9000 120 Sensor bracket screwed on SN 36.. 05.801.72.29.0 KH.. 6500 - 9000 120 Sensor bracket screwed on SN 36.. BPW 95 05.801.72.29.0 KH.. 8000 - 9000 ECOPlus 120 Sensor bracket screwed on SN 36.. BPW 95 05.801.74.13.0 KH.. 8010/3 120 Sensor bracket screwed on SN 36.. BPW 95 05.801.73.72.0 KH.. 8010/3 ECOPlus 120 Sensor bracket screwed on SN 36.. BPW 95 05.801.74.12.0 KR 9008 / 9010 127 SN 36.. 05.801.72.53.0 KH.. 10008 120 (up to production week 52/88) Sensor bracket welded on SN 36.. 05.801.72.31.0 KH.. 10008 120 (from production week 1/89) Sensor bracket screwed on SN 36.. 05.801.72.35.0 KR.. 10008 SN 36.. 05.801.72.51.0 KH.. 10010 127 120 (up to production week 52/88) Sensor bracket welded on SN 36.. 05.801.72.33.0 KH.. 10010 120 (from production week 1/89) Sensor bracket screwed on SN 36.. 05.801.72.37.0 KH.. 10010 - 12010 120 Sensor bracket screwed on SN 36.. BPW 95 05.801.73.67.0 KR.. 10010 127 SN 36.. 05.801.72.61.0 ABS retrofit part sets for one axle consisting of exciter rings, sensors, sensor retainers, fastening components and mounting drawings. N ABS System Wabco / Bosch also for: Grau DGX / M Grau MGX 100 Knorr NH.. / NR.. Axle type Brake BPW Code no. NR.. 6006 127 SN 30..-1 05.801.72.49.0 NR.. 6008 / 6010 127 SN 30..-1 05.801.72.47.0 NH.. 6000 / 6400 120 SN 3015 BPW 95 05.801.73.51.0 NR.. 6400 127 SN 30..-1 05.801.72.92.0 NR.. 7006 127 SN 30..-1 05.801.72.63.0 NR.. 8008 / 8010 127 SN 30..-1 05.801.72.45.0 NR.. 8010 127, Brake drums 260 mm SN 30..-1 05.801.72.70.0 NR.. 9010 127 Sensor bracket welded on SN 30.. Quick-release brake shoes 05.801.73.01.0 NH.. 8010 / 9010 120 Sensor bracket screwed on SN 3020 BPW 95 05.801.73.53.0 NR.. 10010 127, Brake drums 260 mm SN 30..-1 05.801.72.72.0 NR.. 10010 127 SN 30.. Quick-release brake shoes 05.801.72.98.0 NH.. 10010 - 12010 120 SN 3020 BPW 95 05.801.73.55.0 NR.. 13010 127 SN 30..-1 05.801.72.57.0 BPW-ELHKN-05/1 e 81 BPW Original spare parts 7 H O Series H / R; KH / KR; NH / NR TRILEX Conventional hub bearing system 44 46 435 406 407 410 408 409 405 400 Item 435 Designation (Remark) BPW Code no. 6.5 - 9 t --.06. / 08.---.--- 10 - 12 t --.10.---.--- TRILEX wheel HI.. 20” / 22.5” 02.3910.31.16 1) BSI / GF 02.3910.49.38 HIZ.. 20” / 22.5” 02.3910.31.24 2) BSI / GF 03.328.76.48.0 HIZ.. 24” 02.3910.31.26 2) BSI / GF 03.328.76.47.0 2) BPW 13 - 14 t (14000-1) ---.14.---.--- 16 - 18 t ---.16.---.--02.3910.82.01 HIZ.. 20” / 22.5” 02.3910.63.02 HIZ.. 20” / 22.5” 02.328.83.04.0 2) BPW - HIZ.. 24” 03.328.83.06.0 3) BPW 02.3910.82.03 HIZ.. 24” - HIZ.. 24” - 1) for TRILEX screws M 18 x 2 2) for TRILEX screws M 20 x 2 3) for rim 7.5 to 8.5 - 20“ and Unilex/Tublex TRILEX screws M 20 x 2 82 Dimension 1) BSI / GF 3) 2) BSI / GF BPW 1) BSI / GF 1) BSI / GF 03.328.86.05.0 2) BPW, small spoke 03.328.86.06.0 2) BPW, wide spoke BPW-ELHKN-05/1 e TRILEX 7 H.. / R.. Item Designation (Remark) BPW Code no. Dimension BSI or GF - No. 400 Rim 02.1034.06.00 7.0 - 20 650 - 410 - 318 02.1034.05.00 7.5 - 20 650 - 410 - 323 02.1034.04.00 8.0 - 20 650 - 410 - 327 02.1034.02.00 8.5 - 20 650 - 410 - 355 02.1034.03.00 10.0 - 20 650 - 410 - 373 02.1034.13.00 10.00V - 20 650 - 311 - 235 02.1034.29.00 9.00x22.5 650 - 511 - 913 405 406 Spacer Screw 407 Washer 408 Clamping plate 409 410 02.1034.18.00 14.00x22.5 650 - 511 - 450 02.1034.01.00 8.5 - 24 650 - 410 - 357 02.1034.07.00 10.0 - 24 650 - 410 - 374 02.5671.54.00 124 - 20 656 - 042 - 044 02.5671.53.00 130 - 20 656 - 042 - 046 02.5671.61.00 139 - 20 656 - 042 - 049 02.5671.58.00 177 - 20 656 - 062 - 059 02.5671.52.00 130 - 24 656 - 042 - 446 02.5671.56.00 139 - 24 656 - 042 - 449 02.5671.59.00 147 - 24 656 - 042 - 451 02.5671.63.00 177 - 24 656 - 062 - 459 02.5070.25.00 M 18x2x95 659 - 112 - 454 02.5070.21.00 M 18x2x110 659 - 112 - 455 02.5070.22.00 M 18x2x125 659 - 112 - 456 02.5070.23.00 M 18x2x140 659 - 112 - 457 02.5070.89.00 M 20x2x57 659 - 112 - 616 02.5070.86.00 M 20x2x100 659 - 112 - 611 02.5070.32.00 M 20x2x115 659 - 112 - 612 02.5070.87.00 M 20x2x130 659 - 112 - 613 02.5070.88.00 M 20x2x145 659 - 112 - 614 02.5450.22.00 Ø 20.5/34x2.5 659 - 120 - 228 HIZ.. 1 02.1816.14.00 Ø 21 20“/24“ 659 - 002 - 171 HI.. 2 02.1816.18.00 Ø 21 20“/24“ 659 - 002 - 193 HI.. Unilex/Tublex E 3 02.1816.19.00 Ø 21 20“/22.5“ 659 - 002 - 199 02.5270.03.00 M 18x2/SW27 659 - 115 - 300 02.5270.04.00 M 20x2/SW27 659 - 115 - 304 Nut Clip 1 BPW-ELHKN-05/1 e 02.1818.10.00 2 H 659 - 130 - 017 3 83 BPW Original spare parts 8 H K N O Series H / R; KH / KR; NH / NR Wheel studs General BPW wheel studs The wheel nave (or wheel disc) connects the rim to the wheel hub. It must absorb the vertical, lateral and longitudinal forces which arise and transmit them to the wheel hub via the wheel studs (wheel bolts). BPW axles are suitable for wheels with either stud or hub centring. BPW axles are supplied with either collar studs or spiral studs, depending on the axle type and axle load. Helical fit wheel bolt (Spiral stud) Wheel stud Spherical seat wheel stud Spiral studs are easy to maintain and connect the brake drum to the hub using a pressfit. As a result, there is no need for internal nuts. The hub bore is not damaged even after several removal/installation operations (in contrast to the situation with splined studs) and the holding forces for the wheel studs remain constant. A collar stud also allows repeated removal and installation, although it is secured using an internal nut. Wheel bolt The prescribed BPW tightening torques for wheel attachment are listed in the current BPW maintenance instructions and must be observed. 84 BPW-ELHKN-05/1 e Wheel studs 8 H Stud alignment In stud centring, the wheel nave (with countersunk stud holes) is centred using wheel studs with (spring) centring rings. In the case of spherical studs, the wheel nave is directly centred on the collar of the wheel studs. In the case of 8-hole disc wheels with countersunk stud holes and 10-hole disc wheels, a centring bush is mounted on 2 opposite wheel studs for each hub. Alloy wheels In the case of aluminium wheels, the wheel nave is centred using a centring cam or ring surfaces on the wheel hub. The flange thickness of aluminium wheels is greater than that of steel wheels, so it is necessary to check whether the vehicle is equipped for having aluminium wheels fitted (with stud hole Ø 26), i.e. whether there is a sufficient hub shoulder and longer wheel studs). If not, aluminium wheels with stud hole Ø 32 can be used in conjunction with shaft nuts without replacing the hub or the wheel studs. BPW-ELHKN-05/1 e N Wheel nut with rotatable disc Spigot alignment In hub centring, the wheel nave is centred using a centring spigot or ring surfaces on the wheel hub. K Ø 32 Centring bush Ø 26 85 BPW Original spare parts 8.1 Single wheels item 470 item 474 87/36/47 21.11.0 03.05.0 ~2 B 21.18.0 89/41/44 21.14.0 03.05.0 03.296. 03.260. 21.14.0 Rear nut 2 A Wheel stud Fig. Dimension Wheel stud L / L1 / L2 item 472 Wheel stud assembly cpl. 09.806. (item 472-474, 477-479) Shaft nut SW 32 Cap nut SW 33 Standard SW 32 Standard SW 30 Standard SW 27 Standard SW 24 Spigot alignment Stud alignment Alloy wheel Ø 32 without offset Alloy wheel Ø 32 with offset Wheel nut type Alloy wheel Ø 26 without offset Alloy hub Wheel stud Steel hub Thread ( D ) Alloy wheel Ø 26 with offset Wheel type Steel wheel without offset Hub K N Series H / R; KH / KR; NH / NR Wheel studs, single wheels Steel wheel with offset H O M 18 x 1.5 Wheel stud O O O O O O O O O O O O M 20 x 1.5 Wheel stud O O O O 2 B 22.05.0 94/43/47 22.04.0 03.05.0 2 D 22.18.0 94/43/47 22.04.0 03.05.0 1 A 23.23.0 84/46/33 23.14.0 04.06.0 M 22 x 1.5 Wheel stud O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O 04.06.0 23.14.0 04.06.0 2 A 23.27.0 100/46/49 23.15.1 04.06.0 2 C 23.18.0 100/46/49 23.15.1 04.06.0 ~2 C 23.37.0 100/45/49 23.15.1 04.06.0 1 E 23.56.0 101/60/36 23.16.0 04.06.0 114/60/49 23.17.0 04.06.0 114/60/49 23.17.0 04.06.0 O 1 F 23.52.0 84/46/33 23.14.0 04.06.0 O 2 F 23.43.0 100/46/49 23.15.1 04.06.0 3 A 33.57.0 89/50 33.14.1 - 3 C 33.11.0 89/50 33.14.1 - O ~3 C 33.61.0 89/50 33.14.1 - 3 E 33.68.0 97/62 33.12.1 - O ~3 E 33.63.0 103/58 33.13.1 - 3 F 33.64.0 89/50 33.14.1 - O 3 A 33.65.0 103/58 33.13.1 - O 3 C 33.59.0 103/58 33.13.1 - O ~3 C 33.66.0 103/58 33.13.1 - 3 E 33.59.0 103/58 33.13.1 - O ~3 E 33.66.0 103/58 33.13.1 - 3 F 33.60.0 103/58 33.13.1 - O O 23.14.0 84/46/33 23.51.0 O O O 84/46/33 23.36.0 23.41.0 O O 23.17.0 2 E O O 1 C ~1 C ~2 E O O O Helical fit wheel bolt O O O O M 22 x 2 Spherical seat wheel stud 1) O O O O 1 A 23.01.0 84/46/33 23.02.0 04.06.0 O 2 A 23.02.0 100/46/49 23.05.0 04.06.0 ~2 A 23.25.0 100/46/49 23.05.0 04.06.0 O O O O O O Bush not included in wheel stud assembly 09.806..... Fitted to two oppositely mounted wheel studs per hub with 8-hole disc wheels with countersunk stud holes and 10-hole disc wheels. 86 O SW = Spanner width 03.260.03.05.0 = M 20 x 1.5 03.260.04.06.0 = M 22 x 2 BPW-ELHKN-05/1 e Wheel studs, single wheels Wheel stud item 476 item 478 Helical fit wheel bolt L item 479 L1 Wheel nut 02.5615. Spring washer 03.112. Bush 1) 18.94 02.5213.12.10 - - 02.5219.18.10 H L L2 L1 D - K D Wheel stud Wheels with offset 1 Wheel stud Wheels without offset 2 Helical fit wheel bolt 20.90 02.5213.14.10 - - 02.5219.20.10 3 x 472 472 472 474 474 Steel hub Alloy hub - 8.1 Steel wheels Stud alignment A B 479 479 x = 20 x = 30 Tightening torques for w h e e l n u t s item 479 Thread Stud alignment M 18 x 1.5 270 Nm (255-285) - 22.90 03.260.04.12.0 00.43.0 - 05.260.54.10.0 00.43.0 - 05.260.54.19.0 - 22.90 03.260.04.12.0 00.43.0 - 05.260.54.10.0 00.43.0 - 05.260.54.19.0 - - 05.260.54.10.0 - - 05.260.54.10.0 - - 05.260.54.19.0 - - 05.260.54.21.1 - - 05.260.54.21.1 - 22.90.0 03.260.04.12.0 00.43.0 - 05.260.54.10.0 00.43.0 - 05.260.54.19.0 - - 05.260.54.10.0 - - 05.260.54.19.0 - - 05.260.54.21.1 - 22.90 03.260.04.12.0 00.43.0 - 05.260.54.10.0 00.43.0 - 05.260.54.19.0 - - 05.260.54.10.0 - - 05.260.54.19.0 - - 05.260.54.21.1 M 20 x 1.5 350 Nm (330-370) M 22 x 1.5 475 Nm (450-500) M 22 x 2 478 478 Steel wheels Spigot alignment C 479 D Tightening torques for w h e e l n u t s item 479 Thread 479 430 Nm (410-450) Spigot alignment M 18 x 1.5 320 Nm (305-335) M 20 x 1.5 450 Nm (425-475) M 22 x 1.5 600 Nm (570-630) 476 Alloy wheels Ø 26 E 479 Alloy wheels Ø 32 F Tightening torques for w h e e l n u t s item 479 Thread 479 Alloy wheels M 22 x 1.5 600 Nm (570-630) Tightening torques for r e a r n u t s item 474 Thread M 20 x 1.5 495 Nm (470-520) - 22.90 03.260.04.01.0 - 22.90 03.260.04.01.0 - 22.90 05.260.14.05.0 M 22 x 2 474 BPW-ELHKN-05/1 e 640 Nm (610-670) 474 87 N BPW Original spare parts 8.2 Twin wheels item 476 03.05.0 - Bush 1) 21.15.0 03.260. 102/51/47 Rear nut 21.19.0 03.296. 1 C Wheel stud Fig. 03.112. item 474 Dimension Wheel stud L / L1 / L2 item 472 Wheel stud assembly cpl. 09.806. (item 472-474, 477-479) Shaft nut SW 32 Cap nutSW 33 Cap nutSW 32 Standard SW 32 Standard SW 27 Standard SW 24 Spigot alignment Steel wheels Alloy hub Wheel stud Steel hub Thread ( D ) item 470 Wheel nut type Stud alignment Wheel type Alloy wheels Ø 32 Hub K N Series H / R; KH / KR; NH / NR Wheel studs, twin wheels Alloy wheels Ø 26 H O M 18 x 1.5 Wheel stud O O O Spherical seat wheel stud O O O O 2 B 11.11.0 97/46/47 11.10.0 03.05.0 - Wheel bolt O O O O 4 A 31.08.0 81/50 31.03.0 - - O O O 4 D 31.09.0 81/ 50 31.03.0 - - Wheel stud O O O O 1 A 12.03.0 101/48/47 12.04.0 03.05.0 - Wheel bolt O O O O 4 A 32.07.0 89/56 32.03.0 - - O O O 4 D 32.06.0 89/56 32.03.0 - - O O O 1 A 23.28.0 114/60/49 23.17.0 04.06.0 - O O O O 1 C 23.22.0 114/60/49 23.17.0 04.06.0 00.42.0 O O O ~1 C 23.29.0 114/60/49 23.17.0 04.06.0 00.42.0 1 E 23.50.0 136/82/49 23.24.0 04.06.0 - ~1 E 23.49.0 136/82/49 23.24.0 04.06.0 - O O M 20 x 1.5 O M 22 x 1.5 Wheel stud O O O O O O Helical fit wheel bolt Wheel bolt O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O O 1 F 23.44.0 136/82/49 23.24.0 04.06.0 - 3 A 33.67.0 97/62 33.12.1 - - 3 C 33.68.0 97/62 33.12.1 - 00.42.0 ~3 C 33.69.0 97/62 33.12.1 - 00.42.0 5 A 33.06.0 92/70 33.08.0 - - 5 C 33.07.0 92/70 33.08.0 - 00.42.0 ~5 C 33.09.0 92/70 33.08.0 - 00.42.0 O 6 A 33.70.0 128/84 33.09.0 - - O 6 C 33.71.0 128/84 33.09.0 - 00.42.0 O ~6 C 33.72.0 128/84 33.09.0 - 00.42.0 6 D 33.73.0 128/84 33.09.0 - - O ~6 D 33.72.0 128/84 33.09.0 - - 6 F 33.74.0 128/84 33.09.0 - - O O O O M 22 x 2 Spherical seat wheel stud 1) O O O O O O O O O O O Bush not included in wheel stud assembly 09.806..... Fitted to two oppositely mounted wheel studs per hub with 8-hole disc wheels with countersunk stud holes and 10-hole disc wheels. 2) 88 2 B 13.02.0 111/57/49 13.09.0 04.06.0 - ~2 B 13.09.0 111/57/49 13.09.0 04.06.0 - ~2 B 13.23.0 111/57/49 13.09.0 04.06.0 - SW = Spanner width 03.260.03.05.0 = M 20 x 1.5 03.260.04.06.0 = M 22 x 2 Centring ring with spherical wheel stud and twin wheels. BPW-ELHKN-05/1 e Wheel studs, twin wheels Spherical seat wheel stud Wheel stud L item 477 item 478 item 479 L1 Helical fit wheel bolt L1 D Wheel bolt L L L2 L1 D D H L L1 L2 8.2 D Wheel stud 1 472 Spherical seat wheel stud 2 Helical fit wheel bolt 3 472 472 N Wheel nut 02.5615. Spring washer 03.310. Centring ring 2) K 474 - - 05.260.53.07.0 - 18.94 02.5213.12.14 10.27.0 18.94 02.5213.12.14 - - 02.5219.18.10 - 20.90 02.5213.14.10 10.02.0 20.90 02.5213.14.10 - - 02.5219.20.10 10.13.0 22.90 03.260.04.12.0 - - 05.260.54.10.0 - - 05.260.54.19.0 - - 05.260.54.10.0 - - 05.260.54.19.0 - - 05.260.54.14.1 10.13.0 22.90 03.260.04.12.0 - - 05.260.54.10.0 - - 05.260.54.19.0 10.13.0 22.90 03.260.04.12.0 - - 05.260.54.10.0 - - 05.260.54.19.0 10.13.0 22.90 03.260.04.12.0 - - 05.260.54.10.0 - - 05.260.54.19.0 - - 05.260.54.10.0 - - 05.260.54.19.0 - - 05.260.54.14.1 - 22.90 03.260.04.01.0 - 22.90 05.260.14.03.0 - 22.90 05.260.14.05.0 474 Wheel bolt 4 Wheel bolt NR.. 5 Wheel bolt, Alloy hub 6 472 472 472 Steel wheels Stud alignment 479 A B 479 Tightening torques for w h e e l n u t s item 479 Thread Stud alignment M 18 x 1.5 270 NM (255-285) M 20 x 1.5 350 Nm (330-370) M 22 x 1.5 475 Nm (450-500) 478 477 478 Steel wheels Spigot alignment 479 C M 22 x 2 D 479 430 Nm (410-450) Tightening torques for w h e e l n u t s item 479 Thread Spigot alignment M 18 x 1.5 320 Nm (305-335) M 20 x 1.5 450 Nm (425-475) M 22 x 1.5 600 Nm (570-630) 476 Alloy wheels Ø 26 E Alloy wheels Ø 32 F Thread 479 479 Tightening torques for w h e e l n u t s item 479 Alloy wheels M 22 x 1.5 600 Nm (570-630) Tightening torques for r e a r n u t s item 474 Thread M 20 x 1.5 495 Nm (470-520) M 22 x 2 474 BPW-ELHKN-05/1 e 640 Nm (610-670) 474 89 BPW Original spare parts 9 O Series H / R; KH / KR; NH / NR Hub caps with integrated Hubodometer H Axle load Axle series K Axle type H.. / R.. Hub cap thread M 115 x 2 for tyre e.g. Developed area Hub cap with integrated Hubodometer BPW Code no. 365/80 R 20 3280 - 3310 05.212.23.27.0 385/65 R 22.5 3240 - 3260 05.212.23.35.0 3175 - 3220 05.212.23.34.0 365/ 80 R 20 3280 - 3310 05.212.24.56.0 385/65 R 22.5 3240 - 3260 05.212.24.29.0 425/65 R 22.5 3410 - 3470 05.212.24.54.0 3175 - 3220 05.212.24.49.0 315/70 R 22.5 3015 - 3134 05.212.24.51.0 275/70 R 22.5 2915 05.212.24.52.0 255/70 R 22.5 2830 - 2860 05.212.24.53.0 255/70 R 22.5 2830 - 2860 05.212.25.41.0 275/70 R 22.5 2915 05.212.25.42.0 315/70 R 22.5 3015 - 3134 05.212.25.44.0 3175 - 3220 05.212.25.45.0 385/65 R 22.5 3240 - 3260 05.212.25.46.0 12.00 R 22.5 3280 - 3310 05.212.25.47.0 3410 - 3470 05.212.25.48.0 445/65 R 22.5 3505 05.212.25.49.0 265/70 R 19.5 2620 - 2650 05.212.23.29.0 385/65 R 19.5 3015 - 3134 05.212.24.33.0 425/55 R 19.5 2960 05.212.24.46.0 445/45 R 19.5 2790 05.212.24.50.0 265/70 R 19.5 2620 - 2650 05.212.24.34.0 245/70 R 19.5 2560 05.212.24.44.0 265/70 R 19.5 2620 - 2650 05.212.25.38.0 285/70 R 19.5 2712 - 2750 05.212.25.39.0 445/45 R 19.5 2790 05.212.25.40.0 425/55 R 19.5 2960 05.212.25.43.0 215/75 R 17.5 2350 05.212.23.30.0 235/75 R 17.5 2425 05.212.23.31.0 245/70 R 17.5 2464 - 2520 05.212.23.36.0 215/75 R 17.5 2350 05.212.24.35.0 235/75 R 17.5 2425 05.212.24.58.0 245/70 R 17.5 2464 - 2520 05.212.24.36.0 205/65 R 17.5 2170 05.212.24.48.0 10.00 R 20 11.00 R 22.5 N H.. ECO H.. ECO MAXX M 125 x 2 H.. / R.. 10.00 R 20 11.00 R 22.5 10.00 R 20 H.. ECOPlus M 136 x 2.5 11.00 R 22.5 425/65 R 22.5 6.5 - 9 t 13.00 R 22.5 KH.. / KR.. KH.. ECO KH.. ECO MAXX M 115 x 2 M 125 x 2 KH.. / KR.. KH.. ECOPlus NH.. / NR.. M 136 x 2.5 M 115 x 2 NH.. / NR.. NH.. ECO NH.. ECO MAXX Hub caps for BPW ECO axles have internal thread. Further types upon request. 90 M 125 x 2 * Modified cap thread from 09/00. Note thread size stamped on the cap! BPW-ELHKN-05/1 e Hub caps with integrated Hubodometer Axle load Axle series Axle type H.. / R.. Hub cap thread M 125 x 2 for tyre e.g. Developed area Hub cap with integrated Hubodometer BPW Code no. 425/65 R 22.5 3410 - 3470 05.212.24.32.0 445/65 R 22.5 3505 05.212.24.37.0 385/65 R 22.5 3240 - 3260 05.212.24.43.0 275/70 R 22.5 2915 05.212.24.38.0 3175 - 3220 05.212.24.31.0 12.00 R 22.5 3280 - 3310 05.212.24.39.0 13.00 R 22.5 3410 - 3470 05.212.24.32.0 425/65 R 22.5 3410 - 3470 05.212.25.11.0 445/65 R 22.5 3505 05.212.25.12.0 385/65 R 22.5 3240 - 3260 05.212.25.19.0 275/70 R 22.5 2915 05.212.25.13.0 10.00 R 20 11.00 R 22.5 H.. ECO H.. ECO MAXX M 135 x 2 H.. / R.. 10.00 R 20 11.00 R 22.5 M 136 x 2.5 10 - 12 t 3280 - 3310 05.212.25.14.0 3410 - 3470 05.212.25.11.0 255/70 R 22.5 2830 - 2860 05.212.25.24.0 315/70 R 22.5 3015 - 3134 05.212.25.25.0 255/70 R 22.5 2830 - 2860 05.212.25.41.0 275/70 R 22.5 2915 05.212.25.42.0 315/70 R 22.5 3015 - 3134 05.212.25.44.0 3175 - 3220 05.212.25.45.0 385/65 R 22.5 3240 - 3260 05.212.25.46.0 12.00 R 22.5 3280 - 3310 05.212.25.47.0 3410 - 3470 05.212.25.48.0 445/65 R 22.5 3505 05.212.25.49.0 285/70 R 19.5 2712 - 2750 05.212.24.40.0 285/70 R 19.5 2712 - 2750 05.212.25.16.0 265/70 R 19.5 2620 - 2650 05.212.25.20.0 245/70 R 19.5 2560 05.212.25.28.0 265/70 R 19.5 2620 - 2650 05.212.25.38.0 285/70 R 19.5 2712 - 2750 05.212.25.39.0 445/45 R 19.5 2790 05.212.25.40.0 425/55 R 19.5 2960 05.212.25.43.0 235/75 R 17.5 2425 05.212.24.41.0 245/70 R 17.5 2464 - 2520 05.212.24.57.0 2560 05.212.24.42.0 245/75 R 17.5 2425 05.212.25.17.0* 235/70 R 17.5 2464 - 2520 05.212.25.51.0* 2560 05.212.25.28.0* 205/65 R 17.5 2170 05.212.25.34.0* 215/75 R 17.5 2350 05.212.25.35.0* 2425 05.212.25.36.0* 2560 05.212.25.37.0* 425/65 R 22.5 13.00 R 22.5 KH.. / KR.. KH.. ECO KH.. ECO MAXX M 125 x 2 M 135 x 2 KH.. / KR.. KH.. ECO KH.. ECO MAXX KH.. ECOPlus NH.. / NR.. M 136 x 2.5 M 125 x 2 9.50 R 17.5 8.25 R 15 NH.. ECO NH.. ECO MAXX M 135 x 2 NH.. / NR.. 9.50 R 17.5 8.25 R 15 NH.. ECO NH.. ECO MAXX M 136 x 2.5 245/70 R 17.5 235/75 R 17.5 9.50 R 17.5 8.25 R 17.5 BPW-ELHKN-05/1 e K N 05.212.25.10.5 Miles 13.00 R 22.5 11.00 R 22.5 H 05.212.25.10.0 12.00 R 22.5 10.00 R 20 H.. ECO H.. ECO MAXX H.. ECOPlus 3175 - 3220 9 91 BPW Original spare parts 92 O Series H / R; KH / KR; NH / NR BPW-ELHKN-05/1 e BPW-ELHKN-05/1 e 93 BPW-ELHKN-05/1 e BPW Bergische Achsen Kommanditgesellschaft, P.O. Box 12 80, D-51656 Wiehl, Phone: +49 2262 78-0, info@bpw.de, www.bpw.de
Source Exif Data:
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