Brunel Hand 2.0 Assembly Guide

User Manual:

Open the PDF directly: View PDF .
Page Count: 42

Download
Open PDF In Browser	View PDF

BRUNEL HAND 2.0
Assembly Guide

Flat Head
0.3Nm

Torx T6
0.2Nm
Soldering Iron

Scalpel

Long Nose Pliers

H

P 0.05 (Hand Tight)

Torque Screwdriver

Toolbox - You will need

2

Brunel Kit List

x1

M2x16mm C/S

x1
x1

x1

M2x10mm C/S

x1

x1

M2x8mm C/S
x1

x1

x1

x1
x1

x1

x1

x1

x1
x1
x1

x1

x1

x1

x1
x1
x1

x2

M2x5mm C/S

x2

M2x5mm

x5

M1.4x5mm C/H

x22

M3 Brass Insert

x1

M2 Brass Insert

x22

3x10mm

x11

Extension Spring

x9

Conical Spring

x3

PQ12 Motor Cap

x3

Winged Bolt
PQ12 Motor

x1
x1

x15

x1

x1

x1

x6

x1

x1

x1

x1
x4

Key: C/H - Cap Head | C/S - Countersunk 3

Brunel Kit List

x1 12V Power Cable

x1

USB Cable

x1 Ferrite Core

x4 450mm Length Tendon line

4

Parts List
Part
Number
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26

Part Name
1st Finger Distal
1st Finger Proximal
1st Finger Distal Top Cover
1st Finger Proximal Top Cover
2nd Finger Distal
2nd Finger Proximal
2nd Finger Distal Top Cover
2nd Finger Proximal Top Cover
3rd Finger Distal
3rd Finger Proximal
3rd Finger Distal Top Cover
3rd Finger Proximal Top Cover
4th Finger Distal
4th Finger Proximal
4th Finger Distal Top Cover
4th Finger Proximal Top Cover
Finger Ligament
Finger Ligament Cover
Thumb
Thumb Top Cover
Thumb Ligament Clamp
Thumb Ligament
Thumb Ligament Cover
Palm
Motor Cover
Motor Caps

Quantity
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3

Part
Number
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50

Part Name
Cable Tidy
Back Cover
Stand Connector Block
Stand
Stand Grip Band
PQ12 Motors
Conical Springs
AC2305 Extension Springs
Chestnut PCB
3x10mm Dowel Pins
M2x5mm Torx Countersunk Screws
M2x8mm Torx Countersunk Screws
M2x10mm Torx Countersunk Screws
M2x16mm Torx Countersunk Screws
M1.4x5mm Cap Head Screws
M2x5mm Slot Pan Machine Screw
M3x10mm Winged Screw
M2 Brass Heatfit Inserts
M3 Brass Heatfit Inserts
Black Velvet Tendon 450mm
12V Power Cable
Mircro USB Cable
VitaFlex 30 Urethane
Ferrite Core

Quantity
1
1
1
1
1
4
3
9
1
11
2
2
15
6
10
5
1
26
1
4
1
1
1
1
5

How to fit - Heat Fit Inserts

210 °C

Risk of burn - Some tools or parts in assembly steps
with this symbol are hot enough to instantly burn. Avoid
contact with the hot parts. In the event of a burn, seek
first aid.
6

Heat Fit Inserts

24

45
44 x9

28

29
Part Number
24
28
29
44
45

Part Name
Palm
Back Cover
Stand Connector Block
M2 Brass Heatfit Inserts
M3 Brass Heatfit Inserts

Quantity
1
1
1
9
1

7

Heat Fit Inserts
1

19

2

5

44 x17
25

6
9

10
13
Part Number
2, 6, 10, 14
1, 5, 9, 13,
19
25
44

Part Name
Fingers (Proximals)
Fingers (Distals)
Thumb
Motor Cover
M2 Brass Heatfit Inserts

Quantity
4
4
1
1
17

14
8

Dowel Inserts
24

36 x2

This dowel should ‘click’ when engaged
correctly. When you overturn the palm the
dowel should not fall out.

Part Number
24
36

Part Name
Palm
3x10mm Dowel Pins

Quantity
1
2

9

Motor Block Assembly

Extend PQ12 motor shafts by threading a
small screwdiver through the hole in the
motor horn and pulling gently (be careful not
to crack the plastic around the motor horn)

32 x4

Push conical springs on 3 of the
4 motors ensuring the springs sit
below lip on the shaft

Push end caps on 3 of the 4
motors

32 x3
33 x3

Part Number
32
33
26

Part Name
PQ12 Motors
Conical Springs
Motor Caps

Quantity
4
3
3

Motor cables hidden for clarity

10

Motor Block - Assembly

36 x8

Part Number
36

Whist holding the end cap in
place press fit the dowel so
it sits centrally

Part Name
3x10mm Dowel Pins

Retract 3 of the 4 motors

Quantity
8

11

Motor Block - Palm Insertion

12

Tendon Line Threading - Palm
Cut x4 450mm lengths of Black Velvet Tendon line. Thread
the tendon lines using approximately a 200mm length of
0.5mm wire

Part Number

Part Name

Quantity

45

Black Velvet Tendon 450mm

4

45 x4
13

Tendon Line Threading - Palm

14

Tendon Line Threading - Palm

15

Attaching Fingers (Proximals)
14

Thread tendon line through
proximals

10

6

2

17

Attach finger ligament ensuring it’s
pressed firmly into place

Part Number
17
2, 6, 10, 14

Part Name
Finger Ligament
Finger (Proximals)

Quantity
1
4

16

Attaching Springs

Hand Tight
18

39 x4

34 x4

Part Number

Part Name

Quantity

18
39
34

Finger Ligament Cover
M2x10mm Torx Countersunk Screws
AC2305 Extension Springs

1
4
4

17

Attaching Springs

0.2Nm

40 x2

41 x8
Hand Tight

Hand Tight

Part Number

Part Name

Quantity

40
41

M2x16mm Torx Countersunk Screws
M1.4x5mm Cap Head Screws

2
8

18

Secure Proximal Top Covers

0.2Nm
39 x4

Part Number

Part Name

Quantity

4, 8, 12, 16
39

Top Covers (Finger Proximals)
M2x10mm Torx Countersunk Screws

4
4

16

12

8

4

19

Attaching Fingers (Distals)

13
9
5
1

Part Number
1, 5, 9, 13

Part Name
Fingers (Distal)

Quantity
4

20

Extension Spring Termination

41 x4

Hand Tight

Part Number
41

Part Name
M1.4x5mm Cap Head Screws

Quantity
4

21

Tendon Termination

42 x4
0.3Nm

Ensuring the finger is kept straight. Wrap
tendon line anticlockwise around screw twice.
Then fully tighten screw whist holding tendon
taught. Repeat this for all four fingers

Part Number
42

Part Name
M2x5mm Slot Pan Machine Screw

x2

Quantity
4

22

Secure Distal Top Covers

0.2Nm
7

11

15

39 x4

3

Part Number

Part Name

Quantity

39
3, 7, 11, 15

M2x10mm Torx Countersunk Screws
Top Covers (Fingers Distal)

4
4

23

Secure Thumb Ligament
22

19

0.2Nm

Part Number
19
22
21
37

Part Name
Thumb
Thumb Ligament
Thumb Ligament Clamp
M2x5mm Torx Countersunk Screws

37 x2

21

Quantity
1
1
1
2

24

Secure Thumb Ligament

41 x2

Hand Tight

34

Hand Tight
Part Number
41
23
34

Part Name
M1.4x5mm Cap Head Screws
Thumb Ligament Cover
AC2305 Extension Springs

Quantity
2
1
1

23

25

Dowel Insertion Thumb
36

Part Number
36

Part Name
3x10mm Dowel Pins

Quantity
1

26

Thumb Attachment

27

Thumb Attachment
0.2Nm
39 x2

Part Number

Part Name

Quantity

39

M2x10mm Torx Countersunk Screws

2

28

Tendon Termination - Thumb

42

x2
Part Number
42

Part Name
M2x5mm Slot Pan Machine Screw

Quantity
1

0.3Nm

Ensuring the thumb is held in its unapposed
position. Wrap tendon anticlockwise around
screw twice. Then fully tighten screw whist
holding tendon taught.
29

Securing Thumb Top Cover

20
39
0.2Nm

Part Number

Part Name

Quantity

20
39

Thumb Top Cover
M2x10mm Torx Countersunk Screws

1
1

30

Attach Motor Cover
25

Part Number
25

Part Name
Motor Cover

Quantity
1

31

Attach Motor Cover

0.2Nm
38

Part Number
38

Part Name
M2x8mm Torx Countersunk Screws

Quantity
1

32

Release Chestnut PCB Clasps

35

Part Number
35

Part Name
Chestnut PCB

Quantity
1

33

Attach Cable Tidy

27

Part Number
27

Part Name
Cable Tidy

Quantity
1

34

Secure Chestnut PCB

35

Fold Cables

36

Attach Back Cover

40 x2
0.2Nm

Part Number

Part Name

Quantity

38
40

M2x8mm Torx Countersunk Screws
M2x16mm Torx Countersunk Screws

1
2

38

37

Insert Stand Grip
31

Part Number
31

Part Name
Stand Grip Band

Quantity
1

38

Attach Stand Connector Block
29

40 x2

0.2Nm

Part Number

Part Name

Quantity

29
40

Stand Connector Block
M2x16mm Torx Countersunk Screws

1
2

39

Attach Stand

43

Hand Tight

Part Number
43

Part Name
M3x10mm Winged Screw

Quantity
1

40

Insert Power Cable

47

Part Number
47

Part Name
12V Power Cable

Quantity
1

41

42



---

Source Exif Data:

File Type                       : PDF
File Type Extension             : pdf
MIME Type                       : application/pdf
PDF Version                     : 1.4
Linearized                      : Yes
Language                        : en-GB
Tagged PDF                      : Yes
XMP Toolkit                     : Adobe XMP Core 5.6-c143 79.161424, 2017/09/22-11:52:47
Create Date                     : 2018:07:18 09:30:50+01:00
Metadata Date                   : 2018:07:18 09:31+01:00
Modify Date                     : 2018:07:18 09:31+01:00
Creator Tool                    : Adobe InDesign CC 13.1 (Windows)
Instance ID                     : uuid:7ceb87de-378d-4788-8f0c-0ba9425f5ee8
Original Document ID            : xmp.did:8c7645dd-df99-3d47-a576-850d45079898
Document ID                     : xmp.id:5b05e44b-758c-f746-80ea-2748154a362c
Rendition Class                 : proof:pdf
Derived From Instance ID        : xmp.iid:ad1fde2f-7ea4-974d-b43a-6f1a2b7fa85d
Derived From Document ID        : xmp.did:cb5044f6-b7dc-164f-9c7c-ab00dea7f3b4
Derived From Original Document ID: xmp.did:8c7645dd-df99-3d47-a576-850d45079898
Derived From Rendition Class    : default
History Action                  : converted
History Parameters              : from application/x-indesign to application/pdf
History Software Agent          : Adobe InDesign CC 13.1 (Windows)
History Changed                 : /
History When                    : 2018:07:18 09:30:50+01:00
Format                          : application/pdf
Producer                        : Adobe PDF Library 15.0
Trapped                         : False
Page Count                      : 42
Creator                         : Adobe InDesign CC 13.1 (Windows)

EXIF Metadata provided by EXIF.tools