CHROME_C 7000 CHROME C
User Manual: CHROME_C-7000
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Page Count: 35
1
Triumph Mobile Two Post
C-7000 Portable Column Lift System
7,000 lb. Capacity
INSTRUCTION MANUAL
SHIPPING DAMAGE CLAIMS
When this equipment is shipped, title passes to the purchaser upon receipt from the carrier. Consequently, claims for the
material damaged in shipment must be made by the purchaser against the transportation company at the time shipment is
received.
Please read the entire contents of this manual prior to installation and operation. By proceeding, you agree that you fully
understand and comprehend the full
con
tents of this manual. Deliver this manual to the owner
/
user
/
employer with all
other instructional material supplied with the lift. Failure to operate this equipment as
directed
may cause injury or death.
2
TABLE OF CONTENTS
Important Notice ................................................................................................... 3
Definitions Of Hazard Levels ........................................................................ 3
Important
Safety
Instructions ........................................................................ 4
Tools required ............................................................................................ 6
Owner
/
Employer Responsibilities .............................................................. 7
Parts Inventory ................................................................................................... 8
C-7000 Mobile Parts List .......................................................................................... 9
C-7000 Mobile Assembly Diagram......................................................................... 10
Installation Instructions ............................................................................... 11
Selecting Site ................................................................................................. 11
Floor Requirements ........................................................................................ 11
Mounting The Hydraulic Power Unit ................................................... 12
Site Layout ........................................................................................................... 13
Installation Of Anchors ........................................................................................ 14
Installing The Lift Arms ............................................................................... 21
Connecting Hydraulic Lines ...................................................................... 22
Hydraulic Power Unit Set Up ...................................................................... 22
Lift Start Up
/
Final Adjustments ............................................................ 24
Bleeding
.................................................................................................................... 25
Post Installation Check Off ...................................................................... 25
Operation ........................................................................................................... 26
Safe Lift Operation ........................................................................................ 28
Lift Removal ................................................................................................................................ 30
Lift - Re-Installation.................................................................................................................... 31
Warranty Information & Maintenance Records ...................................................................................
3
IMPORTANT NOTICE
1. Read this manual thoroughly before installing, operating, or maintaining this
lift.
2. This lift is designed for indoor use only, and should not be installed in a pit or
depr
ession.
3. The floor on which the lift is to be installed must be 4” inch minimum thickness concrete, with a minimum
compressive strength of 3000 psi, and reinforced with steel
bar
.
4. The lifts have specific electrical requirements as described in the Installation Instructions section
of
this manual.
5. This lift has a minimum ceiling height requirement as described in the Installation Instructions
section
of this
manual.
6. Failure by the owner to provide the recommended shelter, mounting surface, electrical supply,
and
ceiling
height could result in
unsatisfactory
lift performance, property damage, or personal
injury
.
8. Never attempt to lift components without proper lifting tools such as forklift or cranes. Stay clear
of
any moving
parts that can fall and cause injury. These
instructions
must be followed to insure
pr
oper
installation and
operation of your lift. Failure to comply with these
instructions
can result in
serious
bodily harm and void product
w
arranty
.
9. National Auto Tools, Inc. will assume no liability for loss or damage of any kind, expressed or
implied
resulting
from improper installation or use of this
product.
DEFINITIONS OF HAZARD
LEVELS
Identify the hazard levels used in this manual with the following definitions and signal words: Watch
for
this symbol:
It Means: Immediate hazards which will result in severe personal injury or
death.
DANGER
Watch for this symbol: It Means: Hazards or unsafe practices which could result in severe personal
injury
or
death.
WARNING
Watch for this symbol: It Means: Hazards or unsafe practices which may result in minor personal
injury
, product or
property
damage.
CAUTION
Lubricate all cable sheaves, bearings, and shafts with grease prior to operating the lift. Lubricate all on an annual
basis.
Motors and all electrical components are not sealed against the weather and moisture. Install this
lift
in a protected indoor location. Failure by the owner to provide the recommended shelter could result
in
unsatisfactory
lift performance, property damage, or personal
injury
.
4
IMPORTANT
SAFETY
INSTRUCTIONS READ THESE
SAFETY
INSTRUCTIONS ENTIRE
L
Y!
READ ALL INSTRUCTIONS.
READ AND UNDERSTAND all safety warning procedures before operating
lift.
ONLY TRAINED OPERATORS should operate this lift. All non-trained personnel should be
kept away from work area. Never let non trained personnel come in contact with, or operate
lift.
DO NOT raise vehicle on the lift until installation is completed as instructed in this manual.
KEEP HANDS AND FEET CLEAR. Remove hands and feet from any moving parts. Keep feet clear of lift when lowering.
Avoid pinch points.
USE LIFT CORRECTLY. Use lift in the proper manner. Never use lifting adapters other than what is approved by the
manufacturer.
DO NOT override self-closing lift controls.
REMAIN CLEAR of lift when raising or lowering vehicle.
CLEAR AREA if vehicle is on danger of falling.
ALWAYS ENSURE that the safety latches are engaged before any attempt is made to work on or near vehicle.
NEVER remove safety related components from the lift. Do not use this lift if safety related components are damaged
or missing.
WARNING! RISK OF EXPLOSION. This equipment has internal arcing or sparking parts which
should
not be exposed to
flammable vapors. This machine should not be located in a recessed area or
below
floor level.
DO NOT operate equipment with a damaged power cord or if the equipment has been dropped
or
damaged until it
has been examined by a qualified service
person.
DO NOT let the power cord come in contact with hot manifolds or moving fan
blades.
IF AN EXTENSION CORD IS NECESSARY, a cord with a current rating equal to or more than that
of
the equipment
should be used. Cords rated for less current than the equipment may overheat. Care should be taken to arrange the
cord so that it will not be tripped over or
pulled.
ALWAYS
UNPLUG EQUIPMENT FROM ELECTRICAL OUTLET WHEN NOT IN USE. Never use
the
power cord to pull
the power plug from the outlet. Grasp the plug and pull to
disconnect.
GUARD AGAINST ELECTRIC SHOCK. This lift must be grounded while in use to protect the operator from electric shock.
Never connect the green power cord wire to a live terminal. This is for ground only.
DANGER ! The power unit used on this lift contains high voltage. Disconnect power at the receptacle before performing
any electrical repairs. Secure plug so that it cannot be accidentally plugged in during service.
5
LET EQUIPMENT COOL COMPLETELY BEFORE PUTTING AWAY. Loop power cord loosely ar
ound
equipment when
storing.
TO REDUCE THE RISK OF FIRE, do not operate equipment in the vicinity of open containers of
flam
mable liquids (i.e.,
gasoline).
ADEQUATE
VENTILATION SHOULD BE PROVIDED when working on operating internal
combustion
engines.
TO REDUCE THE RISK OF ELECTRIC SHOCK, do not use on wet surfaces or expose to rain.
USE ONLY AS DESCRIBED IN THIS MANUAL. Use only manufacturer’s recommended
attachments.
CAUTION The safe operating temperature range for this product is 41º F. - 104º F
KEEP WORK
AREA
CLEAN. Cluttered work areas invite
injuries.
CONSIDER WORK
AREA
ENVIRONMENT. Do not expose equipment to rain. DO NOT use in damp
or
wet locations.
Keep area well
lighted.
ALWAYS
WEAR
SAFETY
GLASSES. Everyday eyeglasses only have impact resistant lenses. They are not safety
glasses.
KEEP HAIR, LOOSE CLOTHING, FINGERS, AND ALL PARTS OF THE BODY AWAY FROM MOVING PARTS.
DRESS PROPERLY. Nonskid steel toe footwear is recommended when operating lift.
MAINTAIN WITH CARE. Keep lift clean for better and safe performance. Follow manual for
pr
oper
lubrication and
maintenance instructions. Keep control handles and
/
or buttons dry, clean and
fr
ee from grease and
oil.
STAY ALERT. Watch what you are doing. Use common sense. Be aware!
CHECK FOR DAMAGED PARTS. Check for alignment of moving parts, breakage of parts or any condition that
may affect its operation. Do not use lift if any component is broken or
damaged.
KEEP CONTROL HANDLES AND / OR BUTTONS DRY, CLEAN AND FREE FROM GREASE AND OIL.
CARE MUST BE TAKEN
as burns can occur from touching hot parts.
Never attempt to lift components without proper lifting tools such as forklift or cranes stay clear of any moving parts that can fall
and cause injury.
NOTE: If attachments, accessories, or
configuration
modifying components that are located
in
the load path,
affect operation of the lift, affect the lift electrical listing or affect intended
vehicle
accommodation
are used on
this lift and, if they are not certified for use on this lift, then
the
certification
of this lift shall become null and void.
Contact National Auto Tools, Inc. for
information
pertaining to certified attachments, accessories, or
configuration
modifying
components.
6
TOOLS REQUIRED
Rotary Hammer Drill Or Similar (If
Anchoring)
3/8” Masonry Bit
1”” Masonry Bit
Hammer
4 Foot Level
Open End Wrench Set: Metric
Socket & Ratchet Set: Metric
Hex Key / Metric Allen Wrench Set
Large Crescent Wrench
Large Phillips Screwdriver
Chalk Line
Medium Flat Screwdriver
Tape Measure: 25 Foot Minimum
INSTALLER / OPERATOR PROTECTIVE EQUIPMENT
Personal protective equipment helps makes installation and operation safer; however, it does not
take the place of safe operating practices. Always wear durable work clothing during any installation
and / or service activity. Shop aprons or shop coats may also be worn, however loose fitting clothing
should be avoided. Tight fitting leather gloves are recommended to protect technician hands when
handling parts. Sturdy leather work shoes with steel toes and oil resistant soles should be used by all
service personnel to help prevent injury during typical installation and operation activities. Eye
protection is essential during installation and operation activities. Safety glasses with side shields,
goggles, or face shields are accept- able. Back belts provide support during lifting activities and are
also helpful in providing worker protection. Consideration should also be given to the use of hearing
protection if service activity is performed in an enclosed area, or if noise levels are high.
Lifting Capacity 7000#
Max Capacity / Front Axle: 3500#
Max Capacity / Rear Axle: 3500#
Max Load per Arm: 1750#
A - Height Overall: 93.5”
B – Width Base Plate 18”
C - Outside of Base Plates: 74"-150” max
D - Arm Reach (Min.): 24"
E - Arm Reach (Max.): 53”
F - Min. Pad Height: 4.5”
G - Max Lift Height (Pad only): 72”
H - Max Height (With 3" Adapter): 77”
Motor: 110- VAC / 50-60 Hz. 1Ph.
Length of Hose(s): 144”
Time of full Rise: 30-Seconds
Individual Column Weight: 360#
Shipping Weight: 1011#
Shipping Dimensions: 16”x33”x97”
7
SAVE
THESE INSTRUCTIONS
OWNER
/
EMPLOYER
RESPONSIBILITIES
•
Shall ensure that lift operators are qualified and that they are trained in the safe use and operation
of
the lift using
the manufacturer’s operating instructions
•
Shall establish procedures to periodically inspect the lift in accordance with the lift
manufactur
er’
s
instructions
•
Shall establish procedures to periodically maintain the lift in accordance with the lift
manufactur
er’
s
instructions.
•
Shall maintain the periodic inspection and maintenance records recommended by the
manufactur
er
•
Shall display the lift manufacturer’s operating instructions; in a
conspicuous
location in the lift area convenient to
the
operato
r
.
•
Shall not modify the lift in any manner without the prior written consent of the
manufactur
e
r
.
•
Shall provide necessary lockout
/
tagout means for energy sources per ANSI Z244.1-1982 (R1993), safety
requirements for the lockout
/
tagout of energy sources, before beginning any lift
repairs.
INSTALLER
/
OPERATOR PLEASE READ AND FULLY UNDERSTAND.
BY PROCEEDING YOU AGREE TO THE
FOLLOWING.
• I have visually inspected the site where the lift is to be installed and verified the concrete to be in
good
condition
and free of cracks or other defects. I understand that installing a lift on cracked or
defective
concrete could cause
lift failure resulting in personal injury or
death.
• I understand that a level floor is required for proper installation and level
lifting.
• I understand that I am responsible if my floor is of questionable slope and that I will be responsible
for
all charges
related to pouring a new level concrete slab if required and any
charges.
• I understand that National Auto Tools, Inc. lifts are supplied with concrete fasteners meeting the criteria for this
specific application.
• I will be responsible for all charges related to any special regional
structural
and/or seismic anchoring
requirements specified by any other agencies and
/
or codes such as
the
Uniform Building Code (UBC) and
/
or
International Building Code (IBC).
• I will assume full
responsibility
for the concrete floor and condition thereof, now or later, where
the
above
equipment model(s) are to be installed. Failure to follow danger, warning, and cautions may lead to serious
personal injury or death to operator or bystander or damage to
propert
y
.
• I understand that National Auto Tools, Inc. lifts are designed to be installed in indoor locations only. Failure to
follow
installation
instructions
may lead to serious personal injury or death to operator or bystander or
dam
age to
property or
lift.
8
DANGER
When removing the lift from shipping angles pay close attention as the posts can slide and can
cause
injury. Prior to
removing the bolts make sure the posts are held securely by a fork lift or some other heavy lifting
devise.
PARTS INVENTORY
Be sure to take a complete inventory of parts prior to beginning
installation.
P AR TS
BAG
P AR T
#
QTY
DESCRIPTION
RECEIVED
10
3/4-10 x 2-1/2" Hex Head Tap Bolt For
Anchors
10
3/4” Flat W ashers
10
Powers 6312SD 3/4" Smart Drop In Anchor
1
Powers 3/4" Smart Drop In Anchor Install Tool
2
Male
Quick-Disconnect Fitting
2
Female
Quick-Disconnect Fitting
1
Hydraulic Hose Assembly Ø10 X 280mm
2
Hydraulic Hose Assembly Ø10 X 4520mm
2
Pipe Reducer (3/8” Npt Female - 1/4” Npt Male)
2
3/8” x 3/8” Pipe
Nipple
2
45-Degr ee Pipe Fitting (3/8” Npt Female - 3/8” Npt Male)
1
Long 3/8” NPT - 3/8” JIC 90-Degr ee
Fitting
1
Long 90-Degr ee 3/8” x 3/8” O-Ring
Fitting
4
M8 X 1.25mm Hex Bolt
(
Power Unit Bolts
)
4
M8 X 25mm Hex Bolts (For Flow Divider)
4
Hex Head Bolt M8 X 55Mm (For Column Wheels)
2
TOP PLATES
2
127mm Wheels F or Power Unit
Cart
4
“ C ” Retainer Clips for
Arms
2
Retainers for Power Unit C art Wheels
4
75mm Wheels For
Columns
1
Flow
Divider
4
Contact Lift
Pads
4
Stackable Pad
Adapters
4
Arm Pins
9
9
P A R T S
LIST
ASSEMBL
Y
ITEM
NO
P A R T
NUMBER
DESCRIPTION
QTY
1
POST ASSEMBLY
2
2
POWER UNIT STAND ASSEMBLY
1
3
M8 x 20 HEX HEAD BO
L
T
4
4
M8 NYLON LOCK NUT
8
5
90~ LONG 6801-LL-06-06-NWO
1
6
MALE 90° ELBOW, EXTRA LONG
2501-LL-06-06
1
7
HYD. HOSE ASSEMBLY Ø10 x 4520mm
2
8
HYDRAULIC HOSE ASSEMBLY Ø10 x 295mm
1
9
110 VOLT, 1HP POWER UNIT
1
10
HYDRAULIC FLOW DIVIDER
1
11
SHORT LIFT PAD EXTENSION
4
12
POWER UNIT VIBRATION DAMPENER
1
13
M8 x 25 HEX HEAD BO
L
T
4
14
POST
ASSEMBL
Y
ITEM
NO
P A R T
NUMBER
DESCRIPTION
QTY
1
POST WELDMENT
1
2
SAFETY
PIN ASSEMBLY
1
3
LIFT HEAD WELDMENT
1
4
LIFT HEAD PIN WELDMENT
2
5
SLIDE BLOCK
4
6
ARM LOCK ASSEMBLY
2
7
ARM WELDMENT
2
8
CYLINDER ASSEMBLY Ø2.0 x 42
1
9
HEX HEAD BOLT M8 x 55mm
2
10
M10 x 45 HEX HEAD BO
L
T
2
11
M8 NYLON LOCK NUT
2
12
M10 NYLON LOCK NUT
2
13
C RING Ø38mm OD 5103-150
2
14
WHEEL
2
15
SERRATED
HEX FLANGE SCREW M8 x 12
8
16
3/8-18 NPT MALE QUICK
DISCONNECT
COUPLING
1
17
45°
STREET
ELBOW 5503-06-06
1
18
HEX NIPPLE 5404-06-06
1
19
STRAIGHT
EXPANDER
5405-04-06
1
20
POST CAP
1
SLIP ON LIFT PAD ASSEMBL Y 4
10
10
11
11
INSTALLATION INSTRUCTIONS
IMPORTANT
NOTICE!
These
instructions
must be followed to ensure proper installation and operation of your lift. Failure
to
comply with
these
instructions
can result in serious bodily harm and void product warranty.
Manufactur
er will assume no liability for
loss or damage of any kind, expressed or implied resulting from
impr
oper
installation or use of this
product.
BEFORE INSTALLING YOUR NEW LIFT, CHECK THE
FOLLOWING:
1. LIFT LOCATION: Always use architects plans when available. Check layout dimension against
floor
plan
requirements making sure that adequate space is
available.
2.
OVERHEAD
OBSTRUCTIONS: The area where the lift will be located should be free of
overhead
obstructions
such as heaters, building supports, electrical lines
etc.
3. DEFECTIVE
FLOOR:
Visually inspect the site where the lift is to be installed and check for cracked
or
defective
concr
ete.
4. OPERATING TEMPERATURE. Operate lift only between temperatures of 41° -104° F.
5. Lift is designed for INDOOR INSTALLATION ONLY.
Floor Requirements
This lift must be installed on a solid level concrete floor with no more than 3 degrees of slope. Failure
to
do so could
cause personal injury or
death.
DANGER
DO NOT install this lift on any asphalt surface or any surface other than
concr
ete.
DO NOT install this lift on expansion seams or on cracked or defective
concr
ete.
DO NOT install this lift on a second
/
elevated floor without first consulting building ar
chitect.
DO NOT install this lift
outdoors.
12
12
Mounting The Hydraulic Power Unit
1. Assemble cart as shown in the figured
below:
2. After installing the cart wheels, attach
the
power unit and rubber power unit
damp
ener
pad to the power unit cart using
the
four 8 x
25mm hex bolts and nylon
lock
nuts supplied.
3. Attach the hydraulic flow divider to
the
power
unit cart using the four 8 x 20mm hex bolts
and nylon lock nuts
supplied.
4. Install flow divider with the “in” port
on
the
bottom left
cor
ne
r
.
Step 1 Step 2 Step 3
6. Remove the plastic plug in
the
“IN”
port on the flow divider.
In-
stall the
long 90 degree npt
fitting
in that
port. Use teflon tape
on
pipe
threads only. When
tighting
the
fitting, tighten by hand
first
and
then using a wrench turn 3
full
turns past hand tight.
6. Remove the plastic plug from
the
power unit. Install the long 90
de
gree
o-ring
fitting.
7. Attach the short power unit
hose
as
shown. Do not use teflon
tape
on the
JIC fittings.
S
i
t
e
L
a
y
o
u
t
13
13
1. Based on the vehicles you will be
servicing and the size of the shop
space determine the desired
width
and location of the
lift.
2. Once a location is determined, use
a carpenters chalk line to layout a
grid for the post locations.
Keep
all
dimensions and squareness within
1/8” or
malfunctioning
of the lift
can
occu
r
.
3. After the post locations are
properly marked, use a chalk or
crayon to make an outline of the
columns
on the floor at each
location using the post base plates
as a
template.
4. Double check all dimensions and
make sure that the layout is perfectly
squar
e.
Note: Wide or narrow installation is
possible. The lift can be installed at a
width that suits the vehicles
you
will be
raising. You may even choose to install
additional anchors at varied column
positions for
adaptabil
-
ity to multiple
vehicle
configurations.
48”-115”
14
14
Installing Anchors
Before proceeding, double check location and measurements, make certain that the base plates of each column are aligned
with the chalk.
Using the base plate on the column as a guide, hold the drill perpendicular to the concrete surface and drill pilot anchor holes
in the concrete approximately 2” deep using a rotary hammer drill and 3/8” concrete drill-bit.
Move the column out of the way.
Hold the drill perpendicular to the concrete surface drill out the pilot holes to a minimum depth of
4” deep using a rotary hammer drill and 1” concrete drill-bit
.
After drilling, thoroughly clean hole using a vacuum cleaner.
Drop inserts for Powers 6312SD 3/4" Smart Drop In Anchor in to holes with threads facing up.
15
15
Drive anchor insert into hole with blunt hammer.
Expand inserts with driver to secure.
Use blunt hammer to expand insert.
16
16
Threaded inserts installed and ready to use.
Set leg near mounting holes.
Roll Lift Into Position
17
17
Check For Proper Hole Alignment
Some Reaming May Be Necessary If the Holes are Not
Exact
Start All 6 Bolts to Insure Proper Fit
Tighten All 6 Bolts In a Cross Pattern.
If shimming is required, insert the shims as necessary
under the base plate so that when the provided 3/4” x
2” anchor bolts are tightened, the columns will be plumb
both side to side and front to rear.
With the shims and anchor bolts in place, tighten all
3/4” x 2-1/2” anchor bolts tight to the base plate. Turn 3
to 3-3/4 turns. Do not use an impact wrench for this
procedure.
Note:
It will be helpful to mark on or otherwise note the
location of shims used at each anchor to assist at time
of reinstallation.
W
18
18
WARNING
Inspect all anchors for proper setting and or damage each time the lift is re-installed. Inspect
the
concrete for cracks
defects and/or damage. Do not reinstall the lift if any of the anchors are
de
fective or the concrete is cracked or
defective.
WARNING
It may be necessary to shim the columns to ensure that the columns are plumb. The columns must
be
plumb and square
or damage or injury may occur when using the lift. Do not exceed 1/8’ total shim
thick
-
ness when using the supplied
Drop in
anchors.
WARNING
IMPORTANT LEVELING INSTRUCTIONS
Before operating your lift, check to make sure both “A” and “B” measurements are equal.
The lift arms must be level before operation. If your lift arms are not level,
shim the columns as required.
20
20
21
21
Install Arm and Pins
Install Arm Extension Slide Lock Bolts
Install Arm Lock Latches W/Spring,
Washer, and Retaining Pin On Bottom of Arm
Adjust Arm Locks So The Teeth Interlock
When The Lift Is Raised
22
22
Connecting Hydraulic Lines
1. Thread the male quick disconnect fittings onto the
rear cylinder fittings using teflon tape on the pipe
threads.
2. Thread one end of the male npt hose fitting into one
of the top ports of the flow divider. Turn until 80ft-lbs
of torque. Do this with both hoses.
3. Install the female quick-disconnect fittings at each of
the other male npt hose ends.
4. Recheck all fitting connections to make sure they are
properly tightened before proceeding.
5. Position the power unit stand at the front or rear of the vehicle.
6. Connect the free end of each cylinder hose assembly to the quick disconnect fitting at the base of each
cylinder.
Hydraulic Power Unit Set Up
1. Fill the power unit reservoir with 7 quarts of 10 weight hydraulic oil or dexron III automatic
transmission
fluid. Make
sure the funnel used to fill the power unit is clean. An additional 1.5 Quarts should
be
added after initial bleeding, at
1/3 or 1/2 full lift height. Do not add additional quarts when lift is lifted
to
full
height.
2. The standard power unit for your lift is 110/220 volt, 50/60hz, single phase. The lift should be
plugged
into a
dedicated circuit with a 30 amp circuit
br
eake
r
.
All wiring must be performed by a certified electrician
only
.
SEE WIRING
INSTRUCTIONS AFFIXED
TO MOTOR FOR
PROPER
WIRING
INSTRUCTIONS.
RISK OF
EXPLOSION!
This equipment has internal arcing or parts that may spark and should not be exposed to flammable
vapors. The motor should not be located in a recessed area or below floor level.
IMPORT
ANT
• DO NOT run power unit with no oil. Damage to pump can
occu
r
.
• The power unit must be kept dry. Damage to power unit caused by water or other liquids such as
de
tergents, acid etc. , is not covered under
warranty
.
• Improper electrical hookup can damage the motor and will not be covered under
warranty
.
• Motor cannot run on 50HZ without a physical change in the
moto
r
.
• Use a separate breaker for each power
unit.
• Protect each circuit with a time delay fuse or circuit
br
eake
r
.
• For 110-120 volt, single phase, use a 30 amp
br
eake
r
.
23
23
• For 208 -230 volt, single phase, use a 25 amp
br
eake
r
.
• For 208-230 volt, three phase, use a 20 amp
br
eake
r
.
• For 380-440 volt, three phase, use a 15 amp
br
eake
r
.
Lift Start Up
/
Final Adjustments
During the START-UP procedure, observe all operating components and check for proper installation
and
adjustment.
DO NOT attempt to raise vehicle until a thorough operational check has been
completed.
1. Spray the inside of the columns where the slide blocks glide with a white lithium grease or
equivalent
3. Test the power unit by pressing the
push-button
switch. If the motor sounds like it is operating
pr
oper
-
ly, raise the
lift a few inches and check all hose connections for leaks. If the motor gets hot or
sounds
peculiar, stop and check
all electrical
connections.
4. Continue pressing the raise button until the lift starts to
move.
Check safety latch Safety Latch Adjustment
Do not make any adjustments with anything on the lift.
If the safety latch in either leg does not operate, use the following procedure to adjust it:
Raise the lift until you can see the latch through the access hole in side of the column.
Do not set lift on latch. Allow the hydraulic system to hold the lift up.
Pull the latch forward with a screwdriver.
If the latch is not working during ascent, tighten the adjustment bolt one full turn and test latch – follow this procedure
until latch operates.
If the latch is not working during descent, loosen the adjustment bolt one full turn and test latch – follow this
procedure until latch operates.
Latch and or cable adjustments are normal maintenance and not a warranty item.
See part diagram next page.
24
24
25
25
WARNING
• KEEP HANDS AND
FEET
CLEAR of lift when
operating.
• Avoid pinch
points.
5. Raise the lift half way until the lift arms are approximately
24”
off the
floo
r
.
6. Loosen the bolts on the Arm Restraints. Adjust the Arm
Re
-
straints
so the gears mesh firmly and smoothly. Tighten
the
Arm Restraint
Bolts. Apply a small amount of grease to
the
gears. (See figure 22)
Bleeding
1. ***ALWAYS***
When Bleeding the Air From The Lift You Must Follow These Steps
-Fill Hydraulic Reservoir ¾ Full
-Raise Lift ¼ Way Up, Then Lower
-Raise Lift ½ Way Up, Then Lower
-Raise Lift ¾ Way Up, Then Lower
-Raise Lift Fully, Then Lower
-Let Sit For Air To Dissipate From Fluid
-Repeat Until Bubbles No Longer Form In Hydraulic Fluid Reservoir.
DANGER
The lift will move down when bleeding - make sure all
equipment,
personnel, hands and feet are clear before bleeding.
Press the power unit raise button until both cylinders
reach
their full
stroke. Do not continue pressing the raise
button
after
lift reaches full
height damage to the motor and
/
or
flow
divider can occur if
continued.
WARNING
DO NOT use lift if an unlevel lifting condition occurs at the arm pad locations that is greater than
3-de
-
grees or 1.5”.
If an unbalanced condition occurs, Follow the bleeding
instructions
shown on this page
or
consult factory. The lift
must be re-leveled, shimmed and bled each time the lift is reinstalled. Failure
to
follow these
instructions
can result in
serious injury or
death.
Post Installation Check Off
Columns are properly shimmed and
stable
Anchor bolts are
tightened
Pivot pins are properly
attached
Electric power supply
confirmed
Top Plate installed and bolts
tight
Safety locks function properly
Check for hydraulic
leaks
Oil level
Lubcation of critical
components
Check for overhead
obstructions
Lift arms are level
Arm restraints properly
adjusted
All screws, bolts, and pins are
secured
Surrounding area is
clean
Operation, maintenance and safety manuals
on
site.
26
26
Oper
a
tion
To raise lift;
1. Load the vehicle onto the lift using vehicle lifting guide to determine proper lifting points.
2. Never use lift pad assemblies without rubber slip over pads in place.
3. Set the parking brake or use a wheel chock to hold the vehicle in position.
4. Before raising vehicle, be sure all personnel are clear of the lift and surrounding area. Pay careful at- tention to overhead
clearances.
5. Raise the lift to the desired height by pressing the push button on the power unit.
6. After the vehicle is raised to the desired height, - double check the latches before working under the carriage. Make sure carriage is not binding on chain and
the chain is not kinked. Be sure each carriage is at the same height by measuring from the top of the base to the bottom of the carriage. This dimension
should be within 1/4". Check to insure the cylinders are properly seated onto base plate.
TO LOWER LIFT;
1. Before lowering vehicle, be sure all personnel are clear of the lift
and
surrounding area. Pay careful attention to
overhead clearances.
Insur
e all tools and equipment have been cleared from under the
lift.
2. Raise the lift off of the safety lock bars by pressing the push button
on
the power unit. Make sure you raise the lift by
at least one inch to
allow
adequate clearance for the safety bars to be removed. Remove
lock
bars.
3. Push the lowering handle on the power unit until the lift has descended
completel
y
.
WARNING
When lowering the lift pay careful attention that all personnel and objects are kept clear. Always keep a visual line of
site on the lift at all times. Always make sure that both lock bars are
removed.
WEEKLY MAINTENANCE
1. Lubricate all moving parts with white lithium
gr
ease.
2. Check all connections, bolts and pins to insure proper
mounting.
MONTHLY MAINTENANCE
1. Make a visual inspection of all moving parts and check for excessive signs of
wear
.
2. Check condition of lift pads and
adapters.
3. Check condition of arm restraints. Adjust as
necessary
.
4. Replace all faulty parts before lift is put back into
operation
27
27
TO RAISE
LIFT
•
Always follow the bleeding
instructions
outlined in the manual prior to using your
lift.
•
Read operating and safety manuals before using
lift.
•
Always lift vehicle according to manufacturer’s recommended lifting
points.
•
Position vehicle between columns. Adjust swing arms so that vehicle is positioned with the center
of
gravity
midway between
pads.
•
Position lift contact pads at manufacturers recommended lifting
points.
•
Use truck adapters as needed. Never exceed 6” of pad
/
adapter
height.
•
Raise lift by pressing raise button on power unit until contact pads make contact with the underside
of
vehicle.
•
Recheck to make sure vehicle is
secure.
•
Raise vehicle to desired working height then press power
unit
•
Lowering handle until lift carriages rest onto nearest safety lock
position.
•
Maintain visual contact with vehicle and surrounding area at all times while raising
lift.
•
Stop immediately if load shifts or becomes unlevel.
•
Always ensure safety lock bar(s) are installed before any attempt is made to work on or near
vehicle.
•
Always ensure contact pads are making full contact with vehicle before attempting to work on or near
vehicle.
TO LOWER
LIFT
•
Raise lift by pressing raise button on power unit. Elevate lift at least one inch to allow lock release
•
Release both safety locks.
•
Be sure tool trays, stands or personnel are removed from under
vehicle.
•
Lower vehicle by pressing power unit lowering handle until lift has descended
completely
.
•
Maintain visual contact with vehicle and surrounding area at all times while lowering
lift.
•
Stop immediately if load shifts or becomes unlevel.
•
Before removing vehicle from lift area, position lift arms to provide
unobstructed exit.
•
Never, drive over lift
arms.
REQUIRED MONTHLY MAINTENANCE
•
Always consult operation manual for factory recommended
maintenance.
•
Check arm restraints for proper
operation.
•
Check all bolts and pins to ensure proper
mounting.
•
Visually inspect safety lock bar(s).
•
Visually inspect concrete floor. Do not use lift if concrete foundation shows signs of
deterioration.
•
Inspect all anchor
bolts.
•
Inspect all lift pads, replace if
necessary
.
WARNING
•
Do not use lift if an unlevel lifting condition occurs at the arm pad locations that is greater than
3-de
grees or
1.5”.
•
Warning: if anchor bolts are loose, or any component of the lift is found to be defective, do not use
lift!
•
Install and inspect all quick
connect/disconnect
hose ends before any attempt is made to raise ve
-
hicle.
•
Securely tighten all anchor bolts prior to
operation.
•
Never operate the lift with any person or equipment
below
.
•
Never exceed rated
capacit
y
.
•
Always ensure safety latches are engaged before any attempt is made to work on or near
vehicle.
•
Never leave lift in an elevated position unless the safety latches are
engaged.
•
Do not permit electric motor to get wet! Motor damage caused by dampness is not covered
under warranty
28
28
SAFE LIFT
OPER
A
TION
Safe use is critical in preventing injuries and damage. Safe operation of automotive lifts requires that
only
trained
operator should be allowed to use the
lift.
TRAINING SHOULD INCLUDE, BUT NOT LIMITED
TO:
• Proper positioning of the vehicle on the lift arms. (See manufacturers minimize wheel base
loading
requir
ements.)
• Use of the operating controls and the lift
capacit
y
.
• Proper use of jack stands or other load supporting
devices.
• Proper use, understanding and visual
identification
of safety lock devices and their
operation.
• Reviewing the safety rules. Proper housekeeping procedures (lift area should be free of grease,
oil,
tools,
equipment, trash, and other
debris).
• A daily inspection of the lift should be completed prior to its use. Safety devices, operating
contr
ols,
lift arms and
other critical parts should be inspected prior to using the
lift.
• All maintenance and repair parts should meet
or
exceed OEM
specifications.
Repairs should only be completed
by a qualified lift
technician.
• The vehicle manufacturer’s
recommendations
should be used for spotting and lifting the
vehicle.
LIFT OPERATION
/
SAFETY
• It is important that you know the load limit. Be careful that you do not overload the lift. If you are
un
sure what the
load limit is, check the data plate found on one of the lift columns or contact the manufacturer. The center of
gravity should be followed closely to what the manufacturer
recommends.
• Always make sure you have proper overhead clearance. Additionally
check
that
attachments,
(
vehicle signs, campers, antennas, etc.) are not in the
way
.
Be sure that prior to the vehicle being raised, the doors, trunk, and hood are closed
secur
el
y
.
• Prior to being raised, make sure there is no one standing closer than six feet from the
lift.
After positioning the vehicle on the lift runways, set the emergency brake, make sure the ignition is
of
f,
the doors
are closed, overhead
obstructions
are cleared, and the transmission is in
neutral.
• Double check that the automatic chock devices are in position and then when the lift is raised,
observe
the
chocks.
• Put pads or adapters in the right position under the contact points that have been
recommended.
• The lift should be raised just until the vehicle’s wheels are about one foot off the ground. If
contact
with the vehicle is uneven or it appears that the vehicle is not sitting secure, carefully lower the lift
and readjust.
• Always consider potential problems that might cause a vehicle to slip, i.e., heavy cargo,
under
coating, etc.
• Pay attention when walking under a vehicle that is up on the hydraulic
lift.
29
29
DANGER
• DO NOT leave the controls while the lift is still in
motion.
• DO NOT stand directly in front of the vehicle or in the bay when vehicle is being loaded or driven
into position.
• DO NOT go near vehicle or attempt to work on the vehicle when being raised or
lowered.
• REMAIN CLEAR of lift when raising or lowering
vehicle.
• DO NOT rock the vehicle while on the lift or remove any heavy component from vehicle that may cause
excessive weight
shift.
• DO NOT lower the vehicle until people, materials, and tools are
clear
.
•
ALWAYS
INSURE that the safeties are engaged and lowered on to the safety ladders before any
at
-
tempt is
made to work on or near
vehicle.
• Some vehicle maintenance and repair activities may cause the vehicle to shift. Follow the
manufac
turer’s guidelines
when performing these operations. The use of jack stands or alternate lift points may be required when completing
some
repairs.
• READ AND UNDERSTAND all safety warning procedures before operating
lift.
• KEEP HANDS AND FEET CLEAR. Remove hands and feet from any moving parts. Keep feet clear
of
lift when
lowering, and avoid pinch
points.
• ONLY TRAINED OPERATORS should operate this lift. All non-trained personnel should be kept
away
from work
area.
• NEVER let non trained personnel come in contact with, or operate
lift.
• USE LIFT CORRECTLY. Use lift in the proper manner. Never use lifting adapters other than what is
ap
proved by the
manufactur
e
r
.
• DO NOT override self-closing lift
contr
ols.
• CLEAR
AREA
if vehicle is on danger of
falling.
• STAY ALERT. Watch what you are doing. Use common sense. Be
awar
e.
• CHECK FOR DAMAGED PARTS. Check for alignment of moving parts, breakage of parts or any
condi
-
tion that
may affect its operation. Do not use lift if any component is broken or
damaged.
• NEVER remove safety related components from the lift. Do not use this lift if safety related
components
are
damaged or
missing.
• When the lift is being lowered, make sure everyone is standing at least six feet
away
.
• Be sure there are no jacks, tools, equipment, left under the lift before
lowering.
• Always lower the vehicle down slowly and
smoothl
y
.
30
30
Lift Removal
1. Depress the lowering valve on the power
unit.
2. Ensure that the lift is lowered all the way to the
gr
ound.
3.
Disconnect the power unit from the power source and
/
or ensure that the power to the circuit is
shut
off to
prevent accidental powering on of the lift while
disassembling.
4. Disconnect the cylinder hoses from the cylinder. Hoses can be coiled and stored in the power unit
cart.
WARNING
Before removing cylinder hoses, always ensure that the hydraulic pressure has been relieved from the
sys
-
tem
by depressing the lowering valve until the lift is fully lowered or the raised load is fully settled onto
the
safety lock
bars. Never connect or disconnect the hoses with the lift in an elevated non-locked
position.
DANGER
Do not perform any maintenance or installation of any components without first ensuring that
electrical
power
has been
disconnected
at the source or panel and cannot be re-energized until all
maintenance
and
/
or
installation procedures are
completed.
5. Be careful to clean up any spilled hydraulic fluid that may drip from the hose
assemblies.
6. Remove the lift arm
assemblies.
7. Loosen the anchor bolts. Be careful not to disturbed the lift column until ready to move the
column.
8. Move the column to your storage area. Secure with straps or other device to prevent any
accidental
tipping or
movement of the columns during
storage.
31
31
Lift - Re-Installation
1. Clear installation area of debris, tools and
equipment.
2. Blow out the mounting holes with compressed ai
r
.
3. Inspect the drop in anchors for proper setting and the concrete for defects and
/
or
damage.
4. Line up the holes of the Base Plates. Re-shim the lift as required to ensure the lift
is
installed level.
5. With the Shims and Anchor Bolts in place, tighten all Anchor Bolts tight to the base
plate.
Do not
use an impact wrench for this
procedur
e.
6. Follow all procedures as outlined in steps 8 - 12
WARNING
Inspect all anchors for proper setting and or damage each time the lift is re-installed. Inspect
the
concrete for cracks
defects and
/
or damage. Do not reinstall the lift if any of the anchors are
de
fective or the concrete is cracked or
defective.
DANGER
The lift must be re-leveled, shimmed and blead each time the lift is reinstalled. Failure to do so may
result
in Injury or
death.
***CAUTIONS***
*Never Start a Hydraulic Pump Under Pressure, Always start From Ground Or Leg Locks. Starting a Motor Under Load Can
Damage Motor.
***NOTE***
*Mobile Lifts Use Hydraulic Proportioning to lift and Lower Vehicles, Always Slowly Release Vehicle From the Lifted Position to
Reduce Side to Side Rocking as the Valve Initiates Fluid Transfer!
32
TWO‐POST LIFTS/FOUR‐POST LIFTS WARRANTY
Five Years (60-Months) Warranty on the lift structure
OneYear (12-Months) Warranty on the hydraulic cylinder(s) and power unit
One Year (12-Months) Warranty on operating components
90 day (3-Months) Free-Shipping* on ground‐freight charges related to warranty performance
Limited Warranty
1. Who gives this warranty (Warrantor): NAT Inc., 5217 Azle Ave. Fort Worth, TX 76114
2. Who receives this warranty (Purchaser): The original Purchaser (other than for purpose of resale)
3. What products are covered by this warranty: Any Triumph Two‐Post or Four‐Post Vehicle Service Lift**
4. What is covered under this warranty: manufacturer defects due to material and/or workmanship with the exceptions noted below.
5. What is not covered under this warranty:
a. Any failure that results from Purchaser’s abuse, neglect or failure to operate, maintain or service product in accordance with
instructions provided in the owner’s manual(s) supplied
b.Any damage caused by overloading lift beyond rated capacity
c.Items or service normally required to maintain the product, i.e. lubricants, oil, etc.
d.Items considered general wear parts such as rubber pads, lifting cables, etc. unless wear or failure is a direct result of manufacturer defect due to material and/or workmanship
e.Any component damaged in shipment or any failure caused by installing or operating lift under conditions not in accordance with installation and operation guidelines or damaged by contact with tools or surroundings
f.Motor or pump failure caused by rain, excessive humidity, corrosive environments or other contaminants
g.Rusted components due to improper maintenance or corrosive environments
h.Cosmetic defects that do not interfere with product functionality
i.Damage due to incorrect voltage or improper wiring
j.Any incidental, indirect, or consequential loss, damage, or expense that may result from any defect, failure, or malfunction of NAT Inc. product
k.All electrical components (excluding power unit) are guaranteed for one year against defects in workmanship and/or materials when the lift is installed and used according to specifications.
6.Responsibilities of Warrantor under this warranty: Repair or replace, at Warrantor’s option, component which is defective, has malfunctioned and/or failed to conform within duration of the warranty period.
7.Responsibilities of Purchaser under this warranty:
a.Provide dated proof of purchase and maintenance records
b.In some cases, components may be required to be shipped to the nearest Triumph Authorized Service Center. Freight costs, after 3‐months, must be borne by the Purchaser.
c.Use reasonable care in the operation and maintenance of the products as described in the owner’s manual(s).
8.*Free‐shipping applies to direct shipping points within the 48 continental United States. Rural area shipping surcharge may apply for remote addresses. **For all Triumph brand Two‐Post or Four‐Post Vehicle Service Lifts (excluding specialty lifts, high
rise, commercial parking, material handling, or models for particular purpose) manufactured on or following 1/1/2013.
Limitation of Liability Triumph/(NAT) shall have no obligation pursuant to this Warranty with respect to products which in our sole judgment have been altered damaged, misused, abused, badly worn, lost or improperly maintained. In no event will either
party be liable for any damage caused by the other party's failure to fulfill its responsibilities under these terms and conditions. In no event will either party be liable for any lost profits, lost savings, incidental damage, or other economic consequential
damages Triumph/(NAT) products are provided and sold as is without any express or implied warranties including warranties of merchantability or fitness for particular purpose. No warranties, expressed or implied, will apply after this
period. Triumph may modify these terms and conditions at any time by either providing the customer with written notice or posting such revised terms on www.nationalautotools.com. Such revised terms shall be effective
thirty days from the date of such written notice or posting.
In addition to all claims listed on each of the following individual WARRANTY pages, the following GENERAL DISCLAIMERS apply.
33
GENERAL DISCLAIMER
1.The purchaser of any Triumph or (NAT) product (Buyer) assumes the risk of verifying all materials or resources used or relied on. In no event will
TRIUMPH/(NAT) be liable to the Buyer or to anyone else for any decision made or action taken in reliance on information obtained from any Triumph or
(NAT) website or from any Triumph or (NAT) dealer, or third‐party website, or any online or published catalog.
2.TRIUMPH/(NAT) has exclusive title and ownership rights including all intellectual property right throughout the world for all material and content
contained on any Triumph or (NAT) website or from any Triumph or (NAT) online or published catalog.
3. TRIUMPH/(NAT) warrants that all products shown on any Triumph or (NAT) website or in any online or published catalog conform toTRIUMPH/(NAT)
published specifications only and are free from defects in material or workmanship.
4.NAT websites may contain hypertext or other links to websites not owned or controlled by TRIUMPH/(NAT). Links to other computer systems or
websites are not supervised nor regularly reviewed by TRIUMPH/(NAT). TRIUMPH/(NAT) specifically disavows legal responsibility for any information,
personal opinions, guidance, advice or instruction that a Buyer receives from others or other websites.
5.Materials, design, specifications, images and other content from any Triumph or (NAT) website, or any other Triumph or (NAT) affiliate or dealer
website, or any Triumph or (NAT) online or published catalog are subject to change. TRIUMPH/(NAT) takes no responsibilityfor improper use or any
results thereof. TRIUMPH/(NAT) reserves the right to make changes to all published warranties, website content, or published content without incurring
any obligation to notify the Buyer or public that changes were made.
6. TRIUMPH/(NAT) products are provided and sold as is without any express or implied warranties including warranties of merchantability or fitness for
particular purpose.
7.NAT makes no promises, guarantees or assurances that our products meet any state, county, federal or international mandated permit, license, code,
standard, certification, or any other mandate other than what is listed or shown on Triumph or (NAT) website(s), or any Triumph or (NAT) online or
published catalog. Not all Triumph lift models meet the standards as prescribed by ANSI/ALI ALCTV‐ (current edition) or ANSI/UL 201. Buyer assumes
full responsibility for any state, county, federal or international mandated permit, license, code, standard, certification, or any other mandate required
related to the installation and/or operation of any Triumph or (NAT) product. TRIUMPH/(NAT) will not be responsible for any charges, fines, liens, or
other levies imposed on the Buyer related to any special or regional structural, seismic or any other building code and/or codes such as the Uniform
Building Code (UBC), International Building Code (IBC), or any other state, county, federal or international mandated permit, license, code, standard,
certification, or other mandate, law, rule, regulation or directive by any other agency, government, administrations, or corporations whether state, county,
federal, or international mandated.
8.In no event will TRIUMPH/(NAT) be liable for any special, incidental, or consequential damages based on breach of warranty, breach of contract,
negligence, strict tort, or any other legal theory. Damages that TRIUMPH/(NAT) will not be responsible for include, but are not limited to: loss of profits;
loss of savings or revenue; loss of use of the product or any associated equipment; cost of capital; cost of any substitute equipment, facilities, or
services; downtime; the claims of third parties, including customers; and injury to property. This limitation does not apply to damages caused by breach
of the warranty of title and against infringements or to claims for personal injury.
9.Unless modified in a writing signed by both parties, it is understood that TRIUMPH/(NAT) published Warranties and TRIUMPH/(NAT) Terms and
Conditions of Sale are to be the complete and exclusive agreement (Agreement) between the parties superseding all oral or written prior agreements
and all other communications between the parties relating to the subject matter of said Agreement, including statements made by salespersons. No
employee of TRIUMPH/(NAT) or any other party is authorized to make any warranty in addition to those made in the Agreement. The buyer is warned,
therefore, to check all Warranties and review in full detail the Terms and Conditions of Sale carefully to see that it correctly reflects those terms that are
important to the Buyer.
10.The Agreement allocates the risks of product failure between TRIUMPH/(NAT) and the buyer. This allocation is recognized by both parties and is
reflected in the price of the goods. Buyer acknowledges that they have read and fully understand the Agreement, and are bound by its terms. Some
States do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to some Buyers. This warranty gives the
Buyer specific legal rights. The Buyer may have other rights also which vary from State to State.
11.ANY ACTION FOR BREACH OF WARRANTY MUST BE COMMENCED WITHIN 60‐DAYS FOLLOWING EXPIRATION DATE OF ANY WARRANTY
PROVISION OR TERM.
34
WARRANTY INFORM
A
TION
Triumph Mobile Two Post
C-7000 Portable Column Lift System
7,000 lb. Capacity
Deliver these instructions to the lift owner
!
Read this entire manual before installation & operation
begins.
Record here the following information which is located on the serial number data plate
and the power unit data
pla
te.
Lift Serial #:_________________________
Power Unit Serial #: __________________
Lift Model #: ________________________
Power Unit Model #___________________
35
FOR PARTS OR SERVICE CONTACT:
National Auto Tools, Inc
5217 Azle Ave
Fort Worth, TX 76114
