D637 1 13 100 SERIES (1963 THRU 1968) Cessna_100_Series_1962 1968_MM_D637 Cessna 1962 1968 MM
User Manual: Cessna_100_Series_1962-1968_MM_D637-1-13
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- D637-1-13 - MODEL 100-SERIES (1963 THRU 1968)
- TEMPORARY REVISION NUMBER 7
- TEMPORARY REVISION NUMBER 6
- LIST OF EFFECTIVE PAGES
- TABLE OF CONTENTS
- CROSS REFERENCE LISTING OF POPULAR NAME VS. MODEL NUMBERS AND SERIALS
- FOREWORD
- SECTION 1 - GENERAL DESCRIPTION
- SECTION 2 - GROUND HANDLING, SERVICING, LUBRICATION, AND INSPECTION
- SECTION 3 - FUSELAGE
- SECTION 4 - AIRFRAME
- SECTION 5 - LANDING GEAR
- TABLE OF CONTENTS
- LANDING GEAR
- MAIN GEAR
- MAIN WHEEL AND AXLE
- MAIN WHEELS (GOODYEAR)
- MAIN WHEELS (CLEVELAND)
- CESSNA MAIN LANDING GEAR CASTERING AXLES
- MAIN WHEEL ALIGNMENT
- CROSSWIND WHEELS
- NOSE GEAR
- HEAVY-DUTY NOSE GEAR
- NOSE WHEEL
- WHEEL BALANCING
- NOSE WHEEL STEERING SYSTEM
- TAIL GEAR
- TAILWHEEL
- TAILWHEEL LOCKING SYSTEM
- TAILWHEEL FRICTION CHECK
- SPEED FAIRINGS
- BRAKE SYSTEMS
- BRAKE MASTER CYLINDERS
- HYDRAULIC BRAKE LINES
- WHEEL BRAKE ASSEMBLIES
- TROUBLE SHOOTING
- REPLACEMENT OF BRAKE LINES
- REPLACEMENT OF MASTER CYLINDERS
- REPAIR OF MASTER CYLINDERS
- REMOVAL OF WHEEL BRAKES
- DISASSEMBLY OF WHEEL BRAKES
- INSPECTION AND REPAIR OF WHEEL BRAKES
- ASSEMBLY OF WHEEL BRAKES
- INSTALLATION OF WHEEL BRAKES
- CHECKING BRAKE LININGS
- BRAKE LINING REPLACEMENT
- BRAKE BLEEDING
- PARKING BRAKE SYSTEMS
- SECTION 6 - AILERON CONTROL SYSTEM
- TABLE OF CONTENTS
- AILERON CONTROL SYSTEMS
- CONTROL "T"
- CONTROL "Y"
- CONTROL "U"
- CONTROL COLUMN
- REMOVAL AND REPLACEMENT OF CONTROL COLUMN
- REPAIR OF CONTROL "T, "Y, "U" OR CONTROL COLUMN
- REMOVAL, REPAIR AND REPLACEMENT OF AILERON BELLCRANK
- REPLACEMENT OF AILERON CABLES AND PULLEYS
- REMOVAL, REPAIR AND REPLACEMENT OF AILERON
- RIGGING - EXCEPT MODELS 180H, 185D, 172E AND ON AND 182L
- RIGGING - MODELS 180H, 185D AND 172E AND ON
- RIGGING - MODEL 182L
- SECTION 7 - WING FLAP CONTROL SYSTEMS
- TABLE OF CONTENTS
- WING FLAP CONTROL SYSTEMS
- MANUAL WING FLAP OPERATIONAL CHECK
- TROUBLE SHOOTING WING FLAP SYSTEM - EXCEPT MODELS 182, 172F & ON, AND 150F & ON
- FLAP LEVER ASSEMBLY REMOVAL, REPAIR, AND INSTALLATION
- WING FLAP BELLCRANK REMOVAL, REPAIR, AND INSTALLATION
- REMOVAL AND REPLACEMENT OF CABLES AND PULLEYS
- WING FLAP REMOVAL, REPAIR, AND INSTALLATION
- RIGGING MANUAL WING FLAP SYSTEM
- ELECTRIC WING FLAP CONTROL SYSTEM - MODELS 182, 172F & ON, AND 150F & ON
- ELECTRIC WING FLAP OPERATIONAL CHECK
- TROUBLE SHOOTING WING FLAP SYSTEM - MODELS 182,172F & ON, AND 150F & ON
- FLAP POSITION TRANSMITTER REMOVAL, INSTALLATION AND ADJUSTMENT
- TRANSMISSION AND MOTOR ASSEMBLY REMOVAL, REPAIR, AND INSTALLATION
- DRIVE PULLEY REMOVAL, REPAIR, AND INSTALLATION
- WING FLAP REMOVAL, REPAIR, AND INSTALLATION
- WING FLAP CABLES AND PULLEYS REPLACEMENT
- RIGGING ELECTRIC WING FLAP SYSTEM - MODELS 182 SERIES (PRIOR TO 1968) AND MODEL 172F AND ON
- RIGGING ELECTRIC WING FLAP SYSTEM - MODEL 150
- FLAP INDICATING SYSTEM - MODEL 150 RIGGING
- RIGGING "PRE-SELECT" WING FLAP SYSTEM - MODEL 182L
- SECTION 8 - ELEVATOR CONTROL SYSTEMS
- SECTION 9 - ELEVATOR TRIM TAB CONTROL SYSTEMS
- SECTION 10 - RUDDER AND RUDDER TRIM CONTROL SYSTEMS
- SECTION 11 - STABILIZER TRIM CONTROL SYSTEM
- SECTION 12 - POWERPLANT
- TABLE OF CONTENTS
- ENGINES
- EXTREME WEATHER MAINTENANCE
- STARTING SYSTEMS
- FUEL INJECTION SYSTEM
- ENGINE CONTROLS (SKYWAGON)
- ENGINE CONTROLS (EXCEPT SKYWAGON)
- IGNITION SYSTEM
- SLICK MAGNETOS (EXCEPT 4001 SERIES)
- SLICK MAGNETOS (4001 SERIES)
- BENDIX-SCINTILLA MAGNETOS
- ENGINE COWLING
- ENGINE COWLING (SHOCK-MOUNTED)
- BAFFLES
- ENGINE MOUNT (TUBULAR)
- OIL SYSTEM
- EXHAUST SYSTEM
- SECTION 12A - ENGINE (LYCOMING "BLUE-STREAK)
- SECTION 13 - FUEL SYSTEMS
- TABLE OF CONTENTS
- FUEL SYSTEMS
- FUEL CELLS - MODELS 180, 182, AND 185
- FUEL CELL REPAIRS
- U.S. RUBBER - US-907N AND US-943 CELLS
- U.S. RUBBER - US-932 CELLS
- FUEL CELL TESTING - U.S. RUBBER
- GOODYEAR - BTC 37 AND BTC 39 CELLS
- FUEL CELL TESTING - GOODYEAR
- FUEL TANK REPLACEMENT - MODELS 150,172, AND P172
- REPLACEMENT OF FUEL GAGE TRANSMITTERS
- CHECKING FUEL VENT
- FUEL SELECTOR VALVE REPLACEMENT (MODELS P172, 180, 185, AND PRIOR TO 172F)
- FUEL SELECTOR VALVE REPLACEMENT (MODEL 182 AND MODEL 172F AND ON)
- FUEL SHUT-OFF VALVE REPLACEMENT (MODEL 150)
- FUEL SHUT-OFF VALVE REPLACEMENT (MODEL 185)
- SELECTOR VALVE AND SHUT-OFF VALVE REPAIR
- FUEL STRAINER REPLACEMENT AND CLEANING
- FUEL STRAINER DRAIN
- PRIMER SYSTEMS
- ELECTRIC AUXILIARY FUEL PUMP
- DISASSEMBLY
- DISASSEMBLY OF MOTOR
- INSPECTION OF MOTOR COMPONENTS
- REASSEMBLY OF MOTOR
- DISASSEMBLY OF PUMP
- INSPECTION OF PUMP COMPONENTS
- REASSEMBLY OF PUMP
- DISASSEMBLY OF BYPASS AND PRESSURE RELIEF
- INSPECTION OF BYPASS AND PRESSURE RELIEF
- REASSEMBLY OF BYPASS AND PRESSURE RELIEF
- ADJUSTING PRESSURE RELIEF
- FUNCTIONAL TEST PROCEDURE
- ELECTRIC FUEL PUMP CIRCUIT
- SECTION 14 - PROPELLERS
- SECTION 14A - PROPELLER
- SECTION 15 - UTILITY SYSTEMS
- SECTION 16 - INSTRUMENTS AND INSTRUMENT SYSTEMS
- TABLE OF CONTENTS
- GENERAL
- INSTRUMENT PANELS
- PITOT AND STATIC SYSTEMS
- TRUE AIRSPEED INDICATOR
- TROUBLE SHOOTING - PITOT-STATIC SYSTEM
- TROUBLE SHOOTING - AIRSPEED INDICATOR
- TROUBLE SHOOTING - ALTIMETER
- TROUBLE SHOOTING - VERTICAL SPEED INDICATOR
- TROUBLE SHOOTING - HEATED PITOT HEAD
- PITOT AND STATIC SYSTEM MAINTENANCE
- ALIGNING PITOT TUBE
- CHECKING PITOT SYSTEM FOR LEAKS
- STATIC PRESSURE SYSTEM INSPECTION AND LEAKAGE TEST
- BLOWING OUT PITOT LINES
- REMOVAL OF PITOT AND STATIC PRESSURE SYSTEM
- REPLACEMENT OF PITOT AND STATIC PRESSURE SYSTEM
- VACUUM SYSTEMS
- ENGINE INDICATORS
- TACHOMETER
- MANIFOLD PRESSURE GAGE
- TROUBLE SHOOTING - MANIFOLD PRESSURE GAGE
- CYLINDER HEAD TEMPERATURE GAGES
- TROUBLE SHOOTING - CYLINDER HEAD TEMPERATURE GAGES
- CYLINDER HEAD TEMPERATURE GAGE MAINTENANCE
- OIL PRESSURE GAGE
- TROUBLE SHOOTING - OIL PRESSURE GAGE (DIRECT READING)
- OIL TEMPERATURE GAGE
- CARBURETOR AIR TEMPERATURE GAGES
- TROUBLE SHOOTING - CARBURETOR AIR TEMPREATURE GAGE (ELECTRIC)
- FUEL QUANTITY INDICATORS
- TRANSMITTER ADJUSTMENT
- MAGNETIC COMPASS
- STALL WARNING HORN AND TRANSMITTER
- PNEUMATIC STALL WARNING HORN
- TURN-AND-BANK INDICATOR
- TURN COORDINATOR
- ELECTRIC CLOCK
- HOURMETER
- CESSNA ECONOMY MIXTURE INDICATOR
- WING FLAP POSITION INDICATING SYSTEM
- WING LEVELER
- SECTION 17 - ELECTRICAL SYSTEMS
- TABLE OF CONTENTS
- ELECTRICAL POWER SUPPLY SYSTEM
- BATTERY AND EXTERNAL POWER SYSTEM
- GENERATOR POWER SYSTEM
- ALTERNATOR POWER SYSTEM
- AIRCRAFT LIGHTING SYSTEM
- DESCRIPTION
- TROUBLE SHOOTING
- LANDING AND TAXI LIGHTS
- REMOVAL AND REPLACEMENT
- NAVIGATION LIGHTS
- REMOVAL AND REPLACEMENT
- ROTATING BEACON
- REMOVAL AND REPLACEMENT
- FLASHING BEACON
- REMOVAL AND REPLACEMENT
- OVERHEAD CONSOLE
- REMOVAL AND REPLACEMENT
- MAP LIGHT
- REMOVAL AND REPLACEMENT
- POST LIGHTS
- REMOVAL AND REPLACEMENT
- COMPASS AND RADIO DIAL LIGHTS
- CONTROL WHEEL MAP LIGHT
- REMOVAL AND REPLACEMENT
- PITOT AND STALL WARNING HEATER
- CIGAR LIGHTER
- ELECTRICAL LOAD ANALYSIS CHART
- SECTION 18 - ELECTRONIC SYSTEMS
- SECTION 19 - STRUCTURAL REPAIR
- TABLE OF CONTENTS
- REPAIR CRITERIA
- EQUIPMENT AND TOOLS
- CONTROL BALANCING
- SUPPORT STANDS
- WING AND STABILIZER ANGLE-OF-INCIDENCE.
- REPAIR MATERIALS
- WING
- WING SKIN
- WING STRINGERS
- WING AUXLIARY SPARS
- WING RIBS
- WING SPARS
- WING LEADING EDGE
- AILERONS
- WING FLAPS
- ELEVATORS AND RUDDER
- FIN AND STABILIZER
- FUSELAGE
- BULKHEADS
- REPAIR AFTER HARD LANDING
- REPLACEMENT OF HI-SHEAR RIVETS
- FIREWALL DAMAGE
- ENGINE MOUNT
- ENGINE COWLING
- SECTION 20 - PAINTING
- PART 1 - OVER-ALL PAINTING
- PAINTING
- MATERAILS
- CLEANING
- PRIMER PREPARATION
- PRIMER APPLICATION
- PAINT PREPARATION (ACRYLIC WHITE)
- PAINT APPLICATION (ACRYLIC WHITE)
- PREPARATION FOR STRIPES (ACRYLIC COLORS)
- PAINT PREPARATION (ACRYLIC COLOR)
- APPLICATION OF STRIPES
- PROCEDURE FOR PAINTING WITH CESSNA LACQUER - 27H SERIES
- PREPARATION
- PRIMER - MIXTURE AND APPLICATION
- PREPARATION OF LACQUER COLORS - 27H SERIES
- APPLICATION OF LACQUER COLORS - 27H SERIES
- PROCEDURE FOR PAINTING WITH CESSNA ENAMEL VINYL - 82 SERIES
- PREPARATION
- PRIMER - MIXTURE AND APPLICATION
- PREPARATION OF ENAMEL VINYL COLORS - 82 SERIES
- APPLICATION OF VINYL COLORS - 82 SERIES
- PROCEDURE FOR APPLICATION OF HI- VISIBILITY PAINT
- PART 2 - TOUCH-UP PAINTING
- PART 1 - OVER-ALL PAINTING
- APPENDIX A - ELECTRICAL WIRING DIAGRAMS
- TABLE OF CONTENTS
- WIRING DIAGRAM MODEL 150 SERIES
- TABLE OF CONTENTS
- NOTES
- D. C. POWER SECTION
- IGNITION SECTION
- ENGINE CONTROL SECTION
- ENGINE INSTRUMENTS SECTION
- FLIGHT INSTRUMENTS SECTION
- OTHER INSTRUMENTS SECTION
- LIGHTING SECTION
- COURTESY LIGHTS
- COURTESY LIGHTS (OPT)
- WIRING DIAGRAM-COURTESY LIGHTS (OPT)
- WIRING DIAGRAM-COURTESY LIGHTS
- INSTRUMENT LIGHTS
- INSTRUMENT LIGHTS
- WIRING DIAGRAM - INSTRUMENT LIGHTS
- WIRING DIAGRAM - INSTRUMENT LIGHTS
- LANDING & TAXI LIGHTS
- LANDING & TAXI LIGHTS (OPT)
- LANDING & TAXI LIGHTS (OPT)
- NAVIGATION LIGHTS
- NAVIGATION LIGHTS
- NAVIGATION LIGHTS
- ROTATING BEACON (OPT)
- LIGHT - FLASHING BEACON (OPT)
- HEATING, VENTILATING, AND DE-ICING SECTION
- CONTROL SURFACE SECTION
- WARNING AND EMERGENCY SECTION
- WIRING DIAGRAM MODEL 172 SERIES
- TABLE OF CONTENTS
- NOTES
- D. C. POWER SECTION
- BATTERY CIRCUIT
- BATTERY CIRCUIT
- WIRING DIAGRAM - BATTERY CIRCUIT
- REGULATOR, GENERATOR & WARNING LIGHT
- AMMETER (OPT)
- STARTER & AMMETER
- GROUND SERVICE RECEPTACLE
- GROUND SERVICE RECEPTACLE (OPT)
- GROUND SERVICE RECEPTACLE
- CIRCUIT BREAKER WIRING
- EXTERNAL POWER
- ALTERNATOR SYSTEM - 60 AMP (OPT)
- CIRCUIT BREAKER WIRING
- WIRING DIAGRAM - ALTERNATOR SYSTEM - 60 AMP (OPT)
- WIRING DIAGRAM - ALTERNATOR SYSTEM - 60 AMP (OPT)
- WIRING DIAGRAM - CIRCUIT BREAKER WIRING
- W.D. ALTERNATOR SYSTEM 60 AMP
- IGNITION SECTION
- ENGINE CONTROL SECTION
- FUEL AND OIL SECTION
- ENGINE INSTRUMENTS SECTION
- FLIGHT INSTRUMENTS SECTION
- OTHER INSTRUMENTS SECTION
- LIGHTING SECTION
- DOME, COURTESY, & MAP (OPT)
- MAP & AUXILIARY INSTRUMENT LIGHT
- DOME & COURTESY LIGHTS
- COMPASS & INSTRUMENTS LTS
- W.D. COMPASS & INSTRUMENT LIGHTS
- WIRING DIAGRAM - COMPASS & INSTRUMENT LIGHTS
- LANDING & TAXI LTS
- WING & TAIL LTS
- ROTATING BEACON (OPT)
- FLASHER UNIT (OPT)
- DOME & COURTESY LIGHTS
- W. D. LANDING & TAXI LIGHTS (OPT)
- W. D. WING & TAIL LIGHTS
- LIGHT - FLASHING BEACON (OPT)
- W.D. - MAP LIGHT, CONTROL WHEEL
- HEATING, VENTILATING, AND DE-ICING SECTION
- CONTROL SURFACE SECTION
- WARNING AND EMERGENCY SECTION
- MISCELLANEOUS SECTION
- WIRING DIAGRAM MODEL 180 - 185 SERIES
- TABLE OF CONTENTS
- NOTES
- D.C. POWER SECTION
- BATTERY, CONTACTOR, STARTER & SOLENOID
- GENERATOR & REGULATOR
- GROUND-SERVICE-RECEPTACLE-(OPT)
- FILTER (OPT)
- GENERATING SYSTEM, 24 VOLT (OPT)
- ALTERNATOR SYSTEM, 52 AMP
- WIRING DIAGRAM - ALTERNATOR SYSTEM, 60 AMP 12 VOLT
- WIRING DIAGRAM - SPLIT BUS BAR
- WIRING DIAGRAM - EXTERNAL POWER RECEPTACLE (OPT)
- WIRING DIAGRAM - ALTERNATOR SYSTEM, 60 AMP 12 VOLT
- W. D. - 24 VOLT ALTERNATOR SYSTEM, 60 AMP
- ALTERNATOR SYSTEM, 60 AMP, 12 VOLT
- IGNITION SECTION
- FUEL AND OIL SECTION
- ENGINE INSTRUMENTS SECTION
- CYLINDER HEAD TEMP. GAUGE
- FUEL GAUGE AND TRANSMITTER
- WIRING DIAGRAM - FUEL GAGE XMTR & IND. - 12 VOLT SYS
- CARBURETOR AIR TEMP. (OPT)
- CYLINDER HEAD TEMP GAUGE, 24V (OPT)
- FUEL GAGE XMTR & IND - 24 VOLT SYS
- WIRING DIAGRAM - FUEL GAGE XMTR & IND. - 24 VOLT SYS
- WIRING DIAGRAM - FUEL GAGE XMTR & INDICATORS - 12V
- HOURMETER (OPT)
- FLIGHT INSTRUMENTS SECTION
- OTHER INSTRUMENTS SECTION
- LIGHTING SECTION
- GENERATOR INDICATOR LIGHT
- LANDING LIGHTS
- ROTATING BEACON
- FLASHING BEACON LIGHT
- COMPASS & INST. LIGHTS
- W. C. - COMPASS & INSTRUMENT LIGHTS
- MAP LIGHT (OPT)
- NAVIGATION LIGHTS
- DOME LIGHT
- COURTESY LIGHTS (OPT)
- POSITION LIGHT FLASHER (OPT)
- POSITION LIGHT FLASHER 24V (OPT)
- MAP & INSTRUMENT LIGHT - 24 VOLT (OPT)
- MAP & INSTRUMENT LIGHT (OPT)
- LANDING & TAXI LIGHTS (OPT)
- WING AND TAIL LIGHTS
- COURTESY & DOME LIGHTS
- MAP LIGHT, CONTROL WHEEL (12 VOLT)
- W. D. - MAP LIGHT, CONTROL WHEEL (OPT)
- HEATING, VENTING & DE-ICING SECTION
- WARNING & EMERGENCY SECTION
- MISCELLANEOUS SECTION
- WIRING DIAGRAM MODEL 182 SERIES
- TABLE OF CONTENTS
- NOTES
- D.C. POWER SECTION
- IGNITION SECTION
- ENGINE CONTROL SECTION
- FUEL & OIL SECTION
- ENGINE INSTRUMENTS SECTION
- FLIGHT INSTRUMENTS SECTION
- OTHER INSTRUMENTS SECTION
- LIGHTING SECTION
- HEATING, VENTILATING, AND DE-ICING SECTION
- CONTROL SURFACE SECTION
- WARNING AND EMERGENCY SECTION
- MISCELLANEOUS SECTION