China 2013 Audit Poultry Processing Inspection System 151D

User Manual: 151D

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United States
Department
of
Agriculture
Li
Chunfeng
Food Safety
and Inspection
Service
Deputy Director General
Washington, D.C.
20250
General Administration
of
Quality Supervision,
Inspection and Quarantine (AQSIQ)
AUG
3 0
2013
Beijing, People's Republic
of
China
Dear Dr. Li:
The Food Safety and Inspection Service (FSIS)
of
the United States Department
of
Agriculture
(USDA) conducted an on-site verification audit
ofthe
People's Republic
of
China (PRC)
poultry processing inspection system from March 4-19, 2013. FSIS submitted the draft audit
report on June 28, 2013 and PRC responded on August 29, 2013 with a few minor suggestions.
The draft audit report was update with your suggestions. Enclosed is a copy
of
the final audit
report for poultry processing inspection system. This report was published
on
the FSIS website
(http://wvvw.fsis.usda.gov)
on
August 30
,2
013.
As all outstanding issues have been resolved, the PRC may proceed with certifying a list
of
poultry processing establishments as meeting the FSIS requirements. These certified
establishments may then begin exporting processed (heat-treated/cooked) poultry products to
the United States under the conditions established in FSIS' April 2006 final rule; i.e. only
processed poultry products produced from poultry slaughtered under FSIS inspection in the
United States or in a country eligible to export slaughtered poultry to the United States.
If
you have any questions, please contact me at telephone number 202-720-6400, facsimile
number 202-720-7990,
or
by e-mail at internationalequivalence@fsis.usda.gov.
9;ls~:V
-
Andreas Keller
{:;
~
Director
International Equivalence Staff
Office
of
Policy Program Development
Enclosure
Dr. Li Chunfeng
Scott SiridelaT, US Embassy, Beijing, China
Ralph Bean, Acting minister Counselor for Agriculture Affairs
Michael Riedel
,-
Senior Attache
Ryan
R.
Scott, Agricultural Attache
Morgan Perkins, F AS, North Asia Area Director
Casey Bean, OASA, F AS
Catherine Fulton, OASA, F AS
Cecilia
S.
Choi, EB, State Department
AI
Almanza, Administrator, FSlS
Carmen Rottenberg, Acting
Chief
of
Staff, OA
William C. Smith, Asst. Administrator,
OlEA
Jane Roth, Deputy Asst. Administrator, OlEA
Vincent Fayne, Director, MCAD, OlEA
Dee Dee Fumey, FSlS, OA
Daniel Engeljolm, Asst. Administrator, OFO
Rachel Edelstein, Assistant Administrator, OPPD
Soumaya Tohamy, Deputy Asst. Administrator, OPPD
Mary Stanley, Director, IPD, OPPD
Ronald
K.
Jones, Deputy Asst. Administrator, OFO
Andreas Keller, Director, IES, OPPD
Rick Hanies, Director, EPS, OPPD
Rita Kishore, Deputy Director, EPS, OPPD
Linda Chittum, Acting Director,
liD
, OFO
Shaukat Syed, Director, lAS,
OlEA
Francisco Gonzalez, lAS, OlEA
Cham1aine McGee, EPS, OPPD
Priya Kadam, IES, OPPD
FSIS:OIA:lES:PKadam: ChinaPoultryProcessingFinalAuditReportLetter08-30-2013.docx
2
FINAL
REPORT
OF
AN
AUDIT
CONDUCTED
IN
TI-IE
PEOPLE'S
REPUBLIC OF
CHINA
March 4 through 19, 2013
FSIS
AUDIT
OF
THE
FOOD
SAFETY
SYSTEM
GOVERNING
THE
PRODUCTION
OF PROCESSED
POULTRY
INTENDED
FOR
EXPORT
TO
THE
UNITED STATES OF
AMERICA
1
Food Safety and Inspection Service
United States Department
of
Agriculture
Executive
Summmy
This audit report describes the outcome
of
an on-site corrective action verification audit
conducted by the U.S. Department
of
Agriculture's (USDA) Food Safety and Inspection Service
(FSIS) on March 4-19, 2013, to determine whether the People's Republic
of
China's (PRC) food
safety system governing poulh·y processing remains equivalent to that
of
the United States
(U.S.), with the ability to produce products that are safe, wholesome, unadulterated, and properly
labeled. This audit was necessary to assess the effectiveness
of
the corrective actions the PRC
submitted
in
response to the December 1-21, 2010, verification audit. The March 2013 poultry
processing audit was conducted concunetitly with an equivalence audit
of
the PRC
's
poultry
slaughter inspection system, for which the observed findings are included in a separate report.
Representatives from the Certification and Accreditation Administration (CNCA), China
Inspection and Quarantine (CIQ) Shandong province, and USDA
's
Foreign Agricultural Service
(F AS) accompanied the FSIS auditors during the audit.
The audit focused
on
the ability
of
the Central Competent Authority (CCA), the General
Administration for Quality and Safety Inspection and Quarantine (AQSIQ), to regulate processed
poultry production. FSIS audited four poultry processing establishments, the CCA headquarters,
and the CIQ Shandong province govenunent offices. Detenninations concerning the
effectiveness
of
the
PRC's
food safety program focused on perfom1ance within the
fo
llowing six
equivalence components: (1) Govenunent Oversight, (2) Statutory Authority and Food Safety
Regulations, (3) Sanitation, (4) Hazard Analysis and Critical Control Point Systems, (5)
Chemical Residue Programs, and (6) Microbiological Testing Programs.
Based on
th
e analysis
of
the corrective actions submitted by the PRC in response to the 2010
audit and the results
of
the 2013 audit, FSIS concludes that the CCA has adequately addressed all
previously identified concems. Therefore, the
PRC's
processed poultry inspection system meets
the equivalence components for FSIS equivalence criteria. Because all outstanding issues have
been resolved, the PRC may proceed with certifying a list
of
establishments eligible
to
expo
rt
processed (heat-treated/cooked) poultry products to the United States, as long as the raw poultry
is sourced from countries that FSIS determined to have a poultry slaughter inspection system
equivalent to the U.S. system.
FSIS submitted the draft audit report to PRC on July
1,
2013 and PRC responded on August 29,
2013 with
no
substantive issues with the report.
2
TABLE OF CONTENTS
1. INTRODUCT-ION
2.
AUDIT OBJECTIVE, SCOPE, AND METHODOLOGY
3.
LEGAL BASIS FOR THE AUDIT
4. BACKGROUND
5.
GOVERNMENT OVERSIGHT
6.
STATUTORY AUTHORITY AND FOOD SAFETY REGULATIONS
7.
SANITATION
8.
HAZARD ANALYSIS AND CRITICAL CONTROL POINT SYSTEMS
9.
CHEMICAL RESIDUE PROGRAMS
10. MICROBIOLOGICAL TESTING PROGRAMS
11. EXIT MEETING
12.
CONCLUSIONS
13. ATTACHMENTS TO
THE
AUDIT REPORT
3
ABBREVIATIONS AND SPECIAL TERMS USED IN THE REPORT
AI-IVB
AQSIQ
CCA
CFR
CIQ
CNAS
CNCA
E.
coli
FSB
FSL
FSIS
GB
HACCP
Lm
MOA
MOI-l
PPIA
PRC
RTE
Salmonella spp.
SSOP
u.s
.c.
Animal Husbandry and Veterinary Bureau
Administration
of
Quality and Supervision and Inspection Quarantine
Central Competent Authority (AQSIQ)
Code
ofFederal
Regulations
China Inspection and Quarantine Authority (Branch and Provincial)
China National Accreditation Service for Conformity Assessment
Certification and Accreditation Administration
Escherichia coli
Entry-Exit Food Safety Bureau
PRC Food Safety Law
Food Safety and Inspection Service
Guobiao
Hazard Analysis and Critical Control Point
Listeria monocytogenes
Ministry
of
Agriculture
M.inish-y
of
Health
Poultry Products Inspection Act
People's Republic
of
China
Ready-to-Eat
Salmonella species
Sanitation Standard Operating Procedures
United States Code
4
USDA
VIC
United States Department
of
Agriculture
Veterinarian-in-Charge
5
1. INTRODUCTION
The Food Safety and Inspection Service (FSIS)
of
the United States Department
of
Agriculture
(USDA) conducted an on-site corrective action verification audit
of
the People's Republic
of
China's (PRC) poultry processing inspection system on March 4-19, 2013. This audit was
conducted simultaneously with an FSIS on-site equivalency verification audit
of
the
PRC's
poultry slaughter inspection system, for which the observed findings are included in a separate
report.
The audit began with an entrance meeting
on
March 4, 2013,
in
Beijing with the participation
of
representatives from the General Administration
of
Quality Supervision, Inspection and
Quarantine's (AQSIQ) Central Competent Authority (CCA); the Certification and Accreditation
Administration (CNCA); Inspection and Quarantine (CIQ) from the Shandong province;
representatives from
USDA's
Foreign Agriculhiral Service (FAS) at the United States Embassy-
Beijing; and the FSIS audit team. The F AS provided assistance with translations and travel
logistics.
2.
AUDIT OBJECTIVE, SCOPE, AND
METHODOLOGY
FSIS' objective for the audit was to verify that the
PRC's
food safety system governing poultry
processing is equivalent to that
of
the United States (U.S.), with the ability to produce and export
products that are safe, wholesome, unadulterated, and properly labeled. In pursuit
of
this
objective and prior to the on-site verification audit, FSIS reviewed and analyzed the proffered
corrective actions and accompanying references submitted by the
CCA
to address findings FSIS
identified in the 2010 audit as not being equivalent for each
of
the components
of
the poultry
processing inspection system.
Representatives from the CNCA, CIQ-Shandong, and PAS-Beijing accompanied the FSIS
auditors throughout the audit. Determinations concerning program effectiveness focused on
performance within the following six equivalence components upon which system equivalence is
based: (1) Government Oversight, (2) Statutory Authority and Food Safety Regulations, (3)
Sanitation, (4) Hazard Analysis and Critical Control Point (HACCP) Systems, (5) Chemical
Residue Programs, and (6) Microbiological Testing Programs.
FSIS auditors evaluated the implementation
of
management control systems developed
by
the
PRC to ensure that poultry inspection verification and enforcement activities are standardized.
The govemment offices audited included the CCA headquarters in Beijing, and the CIQ
Shandong Provincial office along with interviews
of
representatives from tlu·ee CIQ local offices
in the Shandong province.
To verify the
CCA's
ability to provide consistent government oversight, FSIS visited four
poultry processing establislunents identified by the CCA as eligible to export poultry products to
the United States. During establislm1ent visits, FSIS placed its emphasis on the
CCA's
ability to
provide oversight
of
inspection personnel through supervisory reviews conducted in accordance
6
with Title 9 U.S. Code ofFederal Regulations (CFR), Part 381.196 and the in-plant inspectors'
ability to verify industry compliance with the associated laws and regulations.
This 2013 verification audit did not include visits to the analytical laboratories because the
auditors did not report systemic deficiencies with the teclmical support
of
the poultry processing
inspection system in the 2010 audit report. A copy
of
the 2010 report can be viewed on the
FSIS Web site at
www..f~is
.u
sd
a
.go
v/
O
P
P
DE
IFA
R/
C
hina
!C
hina
20
10
_Poult1y _Processin
g.
pdf
Audit
Scope
Summary
Sectors
Audited
No. Locations
Central Authority 1 AQSIQ, Beijing
Competent Authority Provincial Office Shandong Entry-Exit Inspection and
Offices 1 Quarantine Bureau, Qingdao
Local Offices 3 Qingdao, Weifang, Dezhou
Qingdao 9-Alliance Group, Ltd
Zhucheng Waimao Co., Ltd
Weifang Legang Food Co., Ltd
Zhong' AO Holdings Group Co., Ltd
Poultry Processing Establishments 4
3.
LEGAL
BASIS
FOR
THE
AUDIT
AND
AUDIT
STANDARDS
The audit was conducted under the specific provisions
ofthe
United States' and the
PRC's
laws
and regulations, specifically:
U.S. Poultry Products Inspection Act, Title
21
United States Code (U.S.C.)
451
, et seq.)
U.S Poultry Products Inspection Regulations regarding eligibility to import to the United States
(9 CFR 381.196)
PRC Food Safety Law (FSL), 2009
PRC Administrative Rules
on
Quarantine
of
Animal (Decree
No.6)
, January
21,2010
While the audit standards include applicable legislation and procedures submitted to FSIS by the
PRC, this audit included a review
of
the proffered corrective actions submitted to FSIS by the
PRC in response to the 20 I 0 audit findings as part
of
the
of
the document review and the
equivalence determination process.
7
4. BACKGROUND .
The PRC first requested an initial equivalence determination
of
its poultry processing inspec
ti
on
system in May 2004, for which FSIS conducted on-site audits in 2004.
In
2006, FSIS
determined that the
PRC's
poultry processing inspection system was equivalent to that
of
the
U.S. The PRC was added to the list
of
countries eligible to export processed poultry to the
United States with the following stipulation: processed heat-treated poultry products must be
derived from flocks slaughtered under (1) the U.S. inspection system or (2) the inspection system
of
another country eligible to export slaughtered poultry products to the United States. Only such
poultry would be permitted to be imported into the United States
in
accordance with 9 CFR §
94.6 (b), 9 CFR 381, and the Poultry Products Inspection Act (PPIA). This restriction is in place
because USDA's Animal and Plant Health Inspection Service (APHIS) does not consider the
PRC to be free
of
Highly Pathogenic Avian Influenza (HPAI) and Exotic Newcastle Disease
(END). As a result
of
this APHIS animal disease status designation, exports to the United States
ofraw
poultry from AI and END affected regions
of
the PRC are prohibited.
After conducting a comprehensive analysis
of
the PRC's Food Safety Law 2009 and all relevant
legislation supporting the
PRC's
poultry processing inspection system, FSIS conducted a
verification audit in 2010 to reaffirm the ongoing equivalence status
of
the
PRC's
processed
poultry inspection system, which is required to reinstate their export eligibility. However, there
were several findings that needed corrective actions, which are detailed in the 2010 audit report
(wwwfsis. usda.gov/
OP
P
DE
IF AR/China/China201 0
_P
oult1y _Processing.pdj).
The PRC submitted corrective actions in response to
th~
2010 findings. In July 2011, the PRC
submitted two manuals, Inspection Quarantine Manual
for
Pou
lt1y Exported to America
(IQMPES) and Microorganism Monitoring Program
for
Export Poult1y Products
(Jv!MEP
P).
FSIS reviewed and analyzed the corrective actions and these manuals as a precursor to
conducting the 2013 verification audit. During the 2013 audit,
tl1e
PRC submitted revisions to
the manuals, changing the name, content, and version numbers of both manuals, while improving
many sections from earlier versions. The inspection manual has been changed to Inspection
Quarantine
and
Supervision Work
for
Poultry Products Exported to the
US.
Handboo!C'
(IQSWPPEUH version 1.1). The microbe manual has been changed to Monitoring
Programfor
Microbes in Export Poult1y Products (MPMEPP version 1.0).
FSIS auditors verified the adequacy
of
the coiTective actions that the CCA had
prof
fered in
response to the 2010 audit findings and then reassessed FSIS' prior determination
of
equi
va
lence
for the PRC's poultry processing inspection system.
5. GOVERNMENT OVERSIGHT
The first
of
the six components that the FSIS auditors reviewed was Government Oversight. The
evaluation included a review and analysis
of
corrective actions the CCA submitted in response to
the 2010 audit findings. Based
on
the analysis
of
the corrective actions the PRC submitted in
response to the 2010 audit and the results
ofthe
verification activities conducted in the 2013
8
audit, FSIS concludes
that
the
CCA
has adequately addressed the identified concerns reported for
this equivalence component. Therefore, the
PRC's
poultry processing inspection system
continues
to
meet-FSIS equivalence criteria for this component.
In the 2010 audit, the FSIS auditors confirmed that the State Council
of
the
PRC
delegates to
AQSIQ the authority to administer the poultry processing inspection system for exports.
AQSIQ serves as the
CCA
responsible for the safety
offood
products, promulgation
of
regulations on food inspection, and the sole authority to enforce the laws and regulations
governing the export system. Registration and certification
of
import/export food enterprises is
conducted by two major bureaus
of
the CCA: the Certification and Accreditation Administration
(CNCA) and the Entry-Exit Food Safety Bureau (FSB). These bureaus verify that establishments
fulfill official requirements before they grant the establishments' certification to export. Funding
for CCA operations is provided by the central government and supplemented by fees assessed by
the goverrunent on exported products.
The auditors also determined that the PRC Ministry
of
Agriculture (MOA) and the Ministry
of
Health (MOH) interact with the
CCA
to maintain appropriate regulation
of
the production
of
poultry products for export.
Under
tllis arrangement, the China National Accreditation Service
for Conformity Assessment (CNAS) and the CCA, have promulgated the national standard that
provides the general requirements for laboratory quality systems. FSIS auditors observed that
the CCA delegates to inspection and quarantine bureaus (CIQ) located throughout the country
the responsibility to implement inspection
of
animals and animal products and to regulate poultry
processing activities at establislunents producing products for export. The organizational
structure for the delegation
of
authority has not changed since the 2010 audit.
In the 2010 audit,
tl1e
auditors reported that the
CCA
allowed establishment-paid inspectors to
conduct regular pre-operational sanitation verification at processing establishments. The use
of
establislm1ent-paid inspectors conducting inspection activities could result
in
biased decisions
leading to the export
of
unsafe poultry products to the United States. This arrangement
constituted a conflict
of
interest and did not meet the requirements for ultimate control and
supervision over the official activities
of
all employees
of
the system, as articulated by FSIS
import regulations (9
CFR
381.196). As a corrective action, AQSIQ proposed to employ
goverrunent officials to conduct all official sanitation verification.
During the 2013 audit, FSIS auditors verified
tl1at
the CCA has implemented measures to ensure
that employees
of
the
PRC
govermnent perform official enforcement
of
regulatory requirements
tlu-ough cross referencing the ID badges and names
of
the CIQ inspectors observed performing
inspection work with the following: the CIQ office employment database; an employee pay
stub; training records; and a list
of
nan1es
of
CIQ employees, including tl1ose interviewed.
The employment records demonstrated that personnel conducting inspection activities were
employees
of
the
PRC
government.
The
CCA
hires and utilizes official employees to conduct
inspection duties, including sanitation. The CIQs hire official
staff
assigned to work at
establislunents producing cooked poultry products destined for the United States and retain
employee records.
PRC
employees are issued ID cards, with
or
without photos, and assigned
specific numbers that correlate to the respective CIQ Bureau database. Based
on
review
of
the
9
documentation, FSIS auditors determined that inspection personnel who are performing
governn1ent oversight are employees
of
CIQ.
In the 2010 audit, the auditors found that the provincial CIQs oversaw the inspection system by
designing and implementing inspection procedures as per PRC
's
national standards. The
PRC's
standards are in addition to those standards imposed by other importing countries. Auditors also
found that CIQ procedures were not consistently applied throughout the country. FSIS
concluded that this autonomy created significant variation in the application
ofthese
standards
among provinces. FSIS auditors reported that a recurring finding in the
PRC
's system was the
lack
of
standardized inspection procedures and thus the lack
of
govenm1ent oversight
of
its
inspection personnel. ·
In July 2011, the PRC submitted its response to this finding with two manuals, Inspection
Quarantine Manual
for
Poult1y Exported to America (IQMPES) and Microorganism Monitoring
Program
for
Export Poult1y Products (MMEPP). The purpose
of
the manuals is to implement
consistent inspection and verification activities
of
the systems across provinces that have
establishments identified as eligible to export poultry products to the United States. To maintain
consistency in the implementation
of
inspection procedures across all the provinces, the CCA
trained inspectors assigned to eligible establislunents on these manuals.
In the 2013 audit, the
CCA
identified one province (Shandong) with
tiu-ee
branch CIQ Offices as
having four eligible establishments to export poultry products to the United States. The auditors
noted that the CCA revised the manuals it had provided to FSIS in the 2011 response, creating
ti1e
new
ti1e
Inspection
and
Quarantine
and
Monitoring Manual
for
PoultJy Exported to America
(IQMMPEA), and the Microorganism Monitoring Program
for
Export Pou!tJy Products
(MMEP
P). The auditors confirmed that the
CCA
had disseminated the two newly revised
manuals, IQMMP EA and MMEP
P,
to the CIQ offices and establislm1ents and reviewed training
records for inspection persmmel at
ti1e
provincial CIQ, and local CIQ offices. FSIS auditors
confirmed consistent application
of
inspection procedures in all establislunents.
During the 2013 audit, the
PRC
submitted revisions to the previous manuals, changing the name,
content, and versions numbers
of
both manuals while improving many sections from earlier
versions. The inspection manual was changed to Inspection Quarantine
and
Supervision Work
for
Poult1y products Exported to the
U.S.
Handbook (IQSWPPEUH version
1.1
). The mic
ro
be
manual was changed to Monitoring Program
for
Microbes in Expqrted Poultty Products
(MPMEPP version 1.0). Based
on
analysis
of
the current revised manuals, the auditors
concluded that the
CCA
had standardized inspection procedures across
ti1e
CIQ offices and the
four establislunents within the Shandong province.
In the 2010 audit, the auditors observed that the CCA provided training to the newly hired
inspection personnel and developed provisions for ongoing training. However, the auditors
observed that the CIQ inspectors did not demonsh·ate an ability to verify that implementation
of
Hazard Analysis and Critical Control Point (HACCP) and microbiological testing programs was
consistent with PRC requirements. In response, AQSIQ provided training
on
HACCP,
Sanitation Standard Operating Procedures (SSOP), Listeria monocytogenes (Lm), and sanitation
in 2012.
10
In the 2013 audit, the auditors interviewed
CCA
officials and CIQ supervisory and in-plant
officials on the contents
of
the two manuals, inspection procedures, HACCP, sanitation,
microbiological hazards for Ready-to-Eat (RTE) products, and microbiological sampling and
testing procedures and practices. The FSIS auditors confirmed that inspection personnel were
trained on the fundamentals
ofthe
aforementioned inspection activities. The inspection
persmmel were able to identify all components
of
the written HACCP progran1s maintained by
the establishments, including microbiological hazards for RTE products. To :further assess
inspection personnel's lrnowledge
ofHACCP
, RTE programs, and supervisory assessment, the
auditors developed mock scenarios seeking projected actions expected for each scenario. CIQ
personnel were able to successfully demonstrate the knowledge required to make decisions and
take actions in accordance with the regulations
of
the system.
Also during the verification activities, FSIS confirmed that CIQ supervisory personnel conducted
and documented periodic evaluations
of
employee performance. Supervisors were interviewed
and asked to describe: (1) their preparation work/method prior to conducting subordinate
evaluation; (2) the types
of
questions asked
of
an employee during the evaluation regarding
inspection duties and knowledge
ofHACCP
principles; (3) whether or not the evaluation
included onsite observation in the performance
of
inspection activities and any sample questions
that are asked during the observation; (4) whether or not establishment written programs and
testing results are reviewed with the employee; and (5) the type
of
feedback (oral
or
written)
provided to an employee. The auditors detem1ined that the supervisors were lrnowledgeable on
these five items.
Auditors reviewed and discussed with the supervisors a sample
of
a completed evaluation form,
Official Patrolling Supervision Record. The auditor noted that the form did not contain the
employee's nan1e, but instead contained the establishment number. The auditors asked how one
would know which employee
was
evaluated. CIQ supervisor explained that the employee's
nan1e appears in the body
of
the document.
Supervisors were asked
to
describe the procedures to handle employees who demonstrate an
inability to perform inspection duties
at
a satisfactory level.
It
was explained that for an
employee deemed unfit for duty, CIQ provides additional training and the employee's
weaknesses are discussed.
If
the employee continues to be w1able to perform inspection duties
adequately, the person is transferred to another agency. The auditors concluded that supervisors
had the ability to effectively assess a subordinate's knowledge, skills, and ability in the
performance
of
inspection activities and had a process to remove
an
employee who is not able to
satisfactorily perform inspection duties.
Based on the analysis
of
the conective actions the PRC. submitted in response to the 2010 audit
and the results
of
the current verification activities conducted in the 2013 audit, FSIS concludes
that that the
CCA
has adequately addressed previously identified concerns. The
CCA
has hired
government inspectors to conduct verification activities and trained those employees to perform
the work. The
CCA
has also created and disseminated two manuals that can
be
uniformly
implemented across all establishments exporting processed poultry
to
the United States. FSIS
also detem1ined that supervisory
staff
demonstrated the ability to effectively assess a
11
subordinate's knowledge, skills, and ability in the performance
of
inspection activities and had a
process to remove an employee who was not able to satisfactorily
perfonn
official duties.
Therefore, the
PRC's
poultry process inspection system meets FSIS equivalence criteria for this
component.
6. STATUTORY AUTHOIUTY AND FOOD SAFETY REGULATIONS
The second
of
the six equivalence components that FSIS auditors reviewed was Statutory
Authority and Food Safety Regulations. This component pertains to the legal authority and the
regulatory framework utilized by the CCA to impose requirements equivalent to those governing
the system
of
processed poultry inspection organized and maintained in the United States. Based
on
analysis
of
the corrective action submitted by the PRC in response to the 2010 audit and the
results
of
the current verification activities conducted in the 2013 audit, FSIS concludes that the
CCA has adequately addressed previously identified concerns reported with this equivalence
component. Therefore, the
PRC's
poultry processing inspection system meets FSIS equivalence
criteria for this component.
In 2010, FSIS auditors reported that the
PRC's
inspection system
of
processed poultry provided
requirements for processed poultry inspection activities; establislunent construction; control over
inedible and condemned materials; and daily inspection and periodic supervisory reviews
of
official establislm1ents. In the 2013 audit, FSIS auditors confirn1ed that these requirements had
not changed.
In the 2010 audit, the auditors reported that establishment-paid inspectors were conducting
official pre-operational sanitation verification at processing establislm1ents. This finding was
presented to the
CCA
as an issue that constituted a potential conflict
of
interest. As a corrective
action, AQSIQ proposed to employ government officials to conduct all official sanitation
verification activities.
In 2013, FSIS auditors verified that the CCA has implemented measures to ensure that
employees
of
the PRC perform official enforcement
of
regulatory requirements through cross
referencing the ID badges and names
of
the CIQ inspectors observed performing inspection work
with CIQ office employment database, an employee pay stub, training records and a list
of
names
of
CIQ employees, including those interviewed. The employment records demonstrated
that personnel conducting inspection were PRC employees. The CCA hires and utilizes official
employees to conduct inspection duties, including sanitation. The CIQs hire official
staff
assigned to work at establislunents producing cooked poultry products destined for the United
States and retain employee records. PRC employees are issued ID cards, with
or
without photos
and assigned specific numbers that con-elate to the respective CIQ Bureau database. This
potential conflict
of
interest involving establishment-paid officials conducting inspection
activities has apparently been resolved.
In the 2013 audit, FSIS auditors interviewed supervisory and in-plant CIQ persom1el to verify
their knowledge
of
U.S. requirements,
CCA
regulations, and the two manuals, as well as to
determine their ability to conduct supervisory reviews.
The
auditors also observed and
12
interviewed in-plant CIQ inspectors as they performed their assigned duties related to the
verification
of
the adequacy
of
the establislunents' HACCP and operational sanitation programs.
During an observation assessment
of
inspection activities, an auditor discussed the operational
cooking records with the CIQ inspectors and asked the inspectors to describe specific features
within the record that aid in determining compliance and accuracy
of
the records. Inspectors
were asked to provide the critical control point (CCP) process step, the critical limit and
frequency
of
monitoring for each CCP
of
the records reviewed, and the number
of
CCPs within
the HACCP plan. Upon returning to the establishment's conference room, the auditors reviewed
with the inspectors the HACCP plan for each
of
the CCPs against the records reviewed during
the plant tour. The inspectors were also asked to describe the components
of
a HACCP program
and the type
of
training received. FSIS auditors found that supervisory and in-plant inspectors
were knowledgeable about their responsibilities and had the competency to perform their duties.
A minor one-time observation occurred at one establishment regarding a design flaw
of
the
establishment's recordkeeping form; the fonn did not account for additional temperature
verification checks being conducted
by
the establislm1ent Quality Control personnel. These
additional temperature verification checks were not described in the HACCP plan. During the
discussions with the inspector, he articulated measures expected to be taken by both the plant and
himself regarding compliance
of
critical limits and product safety, which would correct the
recordkeeping form and the HACCP plan to account for the additional temperature verification
checks. He was able to demonstrate through the additional temperature verification checks that
the product had met the critical limit and was safe. However, he failed to say he would
document the noncompliance though he had earlier described as part
of
his training the need for
documentation
of
the noncompliance along with the name
of
the noncompliance fonn to be used.
It
is unclear why he did not list tilis activity during the discussion; however, the inspector
eventually stated he would document the noncompliance. A noncompliance record was
produced for this incident.
The auditors also reviewed and discussed the revised form Pre-Operational Inspection Official
Onsite Verification
of
Cooked Plants, which deals with sanitation and is generated and
maintained by the CIQ officials, and verified that officials prepared detailed documentation
of
observed findings, which includes preventive measures by the establishment and verification
notation for corrective actions and signatures
of
the CIQ inspectors. The CCA introduced this
revised official form for-completion by
ti1e
CIQ inspectors conducting pre-operational sanitation
inspections and verification. The establishment must complete the form Pre-Operational Record
of
Cooked Plants to document pre-operational facility reviews. During an observation
assessment
of
sanitation activities, the inspectors were asked to describe tile specific sanitation
reviews conducted before and during operations, as well as specifics regarding the establishment
procedures. The auditors were able to observe, in one plant, scheduled hand washlng and
sanitizing via a portable cart wheeled into each room by two Quality Assurance (QA) employees.
Employees washed their hands at the cart, and the QA employee sprayed a sanitizer on their
gloved hands before they returned to work. This activity occurred every 30 minutes. The
inspector stated that poultry meat, wllich falls on the floor, is placed inside plastic lined inedible
trash cans and only designated plant employees discard.the trash into a locked chamber
compartment at the end
of
the day.
13
In accordance with the analysis
of
the cm
Te
ctive action submitted by the PRC in response to the
2010 audit and the results
of
the verification activities conducted in the 2013 audit, FSIS
concludes that the CCA has adequately addressed previously identified concerns reported with
this equivalence component. Therefore, the
PRC's
poultry processing inspection system meets
FSIS equivalence criteria for this component.
7.
SANITATION
The third
of
the six equivalence components that the FSIS auditors reviewed was sanitation.
FSIS requires that the inspection system provide requirements for sanitation, for sanitary
handling
of
products, and for the development and implementation
of
sanitation standard
operating procedures. In the 2010 audit, there were no major findings with this component and
FSIS had concluded that the CCA had effectively implemented its requirements for sanitation
and sanitary handling
of
poultry products intended for export to the United States. As a result,
the PRC had met the requirements for this equivalence component.
In
the 2013 audit, the auditors verified this observation and concluded that there were no
concerns. Therefore, the
PRC's
poultry processing inspection system meets FSIS equivalence
criteria for this component.
In the 20 I 0 audit, the FSIS auditors reviewed legislation, regulations, and official instructions
and confirmed that the CCA exercised its legal authority to require establislunents
to
develop and
implement sanitation programs and ensure sanitary handling
of
products. The auditors found
that the establislunents were maintaining sanitary conditions in accordance with AQSIQ
Directive No. 20, 2002, Regulation on Administration
of
Sanitary Registration
and
Enrollment
for
Establishments
of
Food
for
Export, and GB/T 20094-2006, AQSIQ National Standard, Code
of
Hygienic Practice
for
Registration on Abaltoir
and
Meat Processing Establishments.
In 20 I
0,
the auditors observed that the CCA required establislunents to conduct biannual
sanitation audits, as required by the PRC regulation. During review
of
the biannual sanitation
audit records, FSIS suggested improvements for in-depth reviews of these audits.
During the 2013 audit, FSIS auditors found no systemic issues with this component.
Establishments identified, documented, and corrected sanitation deficiencies noted during pre-
operational and operational inspection. The updated versions
of
the inspection manual had been
distributed
to
the goverrunent offices and establishments. CIQ officials effectively verified the
adequacy
of
the implementation
of
the sanitation progran1, documented their findings, and
verified adequacy
of
the conective actions. The FSIS auditors conducted onsite observations
of
the facilities and operational activities and concluded that, overall, the establislm1ent's facilities
were well maintained and in good repair, and sanitary controls were effectively implemented to
prevent the development
of
insanitary conditions.
FSIS concludes that the CCA effectively implements its requirements for sanitation and sanitary
handling
of
poultry products intended for export to the United States.
As
a result, the PRC meets
the requirements for this equivalence component.
14
8. HAZARD ANALYSIS AND
CRITICAL
CONTROL
POINT
(HACCP) SYSTEMS
The fourth
of
the six equivalence components reviewed by FSIS was HACCP systems. The
inspection system must require that each official establishment develop, implement, and
maintain a HACCP plan. Based on the analysis
of
the corrective action submitted by the PRC in
response to the 2010 audit and the results
of
the verification activities conducted in the 20
13
audit, FS
IS
concludes that the CCA has adequately addressed the previously identified concerns
reported with regard to this equivalence component. Therefore, the
PRC's
poultry processing
inspection system meets FSIS equivalence criteria for this component.
In the 2013 audit, the FSIS verified that the CCA had issued regulations that require each official
establishment develop, implement, and maintain a HACCP system. The auditors evaluated the
design and implementation
ofHACCP
programs at four certified processing establishments. The
auditors observed that the CCA exerts its legal authority by requiring operators to comply with
HACCP system mles.
In the 2010 audit, FSIS conducted an onsite audit and reported to the CCA the following findings
related to this component
of
the system:
Establishments failed to specifically identify Listeria monocytogenes (Lm) in their hazard
analysis as a potential biological
ha
zard reasonably likely to occur in the post-lethality
processing envirom11ent. However, establislunents did have sanitary controls in place
controlling the post-lethality environment.
The stabilization step for heat-treated products was not identified in the hazard analysis in
some establishments.
Establislunents omitted processing steps in the product flowchart, thus the hazard analysis
of
the entire process was incomplete.
CIQ officials did not recognize inadequacies
of
the HACCP plans that included omitted
processing steps in the flow chart, identifying missing stabilization steps, and identi
fy
ing Lm
as a potential biological hazard.
The national standard outlining requirements for HACCP systems (GB/T 19538-2004) does
not require preventive measures as part
of
the corrective actions to deviations from critical
limits.
In response, the CCA proposed that as cmTective actions, it would develop and distribute
manuals containing inspection procedures to ensure the uniform implementation
of
regulatory
requirements at establislunen
ts
that produce cooked poultry products for export to the United
States. The CCA also indicated that it would train CIQ persollilel on the contents
of
the manuals
and would require that establislunents comply with the HACCP regulations
of
the system.
15
In the 2013 audit, the auditor verified that the corrective actions proffered by the CCA to address
the 2010 audit findings had been adequately implemented. Specifically, the
CCA
had provided
to CIQ officials and establislunents a copy
of
the updated inspection manual requiring that
establislunents recognize
Lm
as a biological haz
ar
d likely to occur in the post-lethality
processing environment. The auditors verified that the establislunent's HACCP plan did include
Lm
as a biological hazard. In the Inspection Quarantine and Supervision Work
for
Poult1y
products Exported to the US. Handbook version 1.1, (IQSWPPEUH) manual Section 3.4.2.2.2,
the CCA has referenced 9
CFR
381.150 for lethality
of
Salmonella and stabilization for
Clostridium perfi·ingens
in
cooked poultry products as well as FSIS Appendix B for additional
controls
of
Clostridium perfi·ingens. Furthermore, the inspection manual requires that
establishments identify, in their Sanitation Standard Operating Procedures (SSOP) or in their
pre-requisite program, Clostridium perfi'ingens as a pathogen to be controlled during
stabilization
of
cooked poultry product destined for the United States. FSIS auditors conducted
on-site observations and verified that recordkeeping maintained
by
the establislunents adequately
documented monitoring
of
cooking and cooling temperatures
of
products.
The
auditors reviewed
establislunents'
HACCP
programs and detennined that all steps were included in the flow chart
to permit analysis
of
each step in the process.
In addition, the
CCA
updated the inspection manual with a requirement for establishments to
provide preventive measures
when
a deviation occurs. The auditors reviewed records for
documented deficiencies and found
that
the establislm1ents' stated preventive measure for the
deviations was noted. These records included verification statements and the signature
ofthe
CIQ inspector verifying acceptability
of
the corrective action. FSIS auditors also verified that
the establislunents received a copy
of
the inspection manual.
The auditors interviewed inspection officials and reviewed records maintained
by
these officials
assigned to provide inspection
at
the audited establislunents. FSIS auditors found that a series
of
controls was
in
place
to
ensure that only raw poultry products that arrive from eligible poultry
slaughter establislunents are accepted
by
further processing establislm1ents. Authorized
establislunents are poultry slaughter plants th
at
have implemented systems
to
ensure that
slaughtered flocks meet regulatory requirements regarding health management, husbandry
practices, and compliance with drug withdrawal protocols. CIQ officials
at
the slaughter
establislunents verify during ante mortem inspection that the aforementioned requirements are
met by reviewing the Record
of
Veterinmy Ante-lvlortem Inspection
of
Export Poulfly
Processing Plant
and
Quarantine Certificate. The processing establislunents include a
"receiving
of
raw materials" step in their hazard analysis and receive the Quarantine Certificate
as pro
of of
raw material originating from an approved source plant. Additionally, CIQ officials
conduct verification activities associated with the receipt
of
raw products.
Based
on
the above analysis, FSIS concluded that the
PRC's
inspection system meets the
requirement for this equivalence component.
16
9. CHEMICAL RESIDUE PROGRAMS
The fifth
of
the six equivalence components reviewed by FSIS was Chemical Residues. The
inspection system
must
have a chemical residue control program that is organized and
administered
by
the national government. This includes random sampling
of
internal organs and
fat
of
carcasses for chemical residues as identified
by
the exporting country's meat and poultry
inspection authorities or by FSIS as potential contaminants, as well as methods to deter
recmrence
of
chemical residue violations.
CIQ officials verify that the raw poultry received
at
the poultry establishments comes from
an
approved source and meets the residue control program requirements. FSIS auditors verified that
raw products utilized
by
the poultry processing establishments are derived from authorized
poultry slaughter establishments that comply with the AQSIQ residue control progran1 for
exported poultry products.
This component will be further discussed in the draft audit report for initial equivalence for
poultry slaughter inspection.
10. MICROBIOLOGICAL TESTING PROGRAMS
The last
of
the six equivalence components that the FSIS auditors reviewed was Microbiological
Testing Programs. This component pertains to regulatory requirement for the inspection system
to have a microbiological testing progran1, organized and administered
by
the national
government. Both the
CCA
and the establishments certified for export to the United States are to
employ control measures to prevent adulteration
of
both post-lethality exposed and non-exposed
Ready-to-Eat (RTE) products by
Lm
and Salmonella spp. Furthennore, the
CCA
must conduct
verification sampling and testing for Lm, and Salmonella spp
in
post-lethality exposed RTE
products, product contact surfaces, and environmental surface samples, to verify that an
establishment's control measures are effective in controlling these pathogens. Based
on
the
analysis
ofthe
corrective actions submitted by the
PRC
in response to the 2010 audit and the
results
of
the current verification activities conducted in the 2013 audit, FSIS concludes that the
CCA
has adequately addressed previously identified concerns reported with this equivalence
component. Therefore, the
PRC's
China's
processed poultry inspection system meets FSIS
equivalence criteria for this equivalence component. The following analysis explains this
decision.
In 2010 audit, FSIS conducted an audit and reported to the
CCA
the following findings related to
this component
of
the system:
The
CCA
needed to provide clear direction concerning the FSIS definition
ofRTE
products as outlined
in
9
CFR
430.1.
Among the provinces audited, CIQ officials had not uniformly implemented sampling
protocols to assess effective establishment control measures for
Lm
in the post-lethality
17
processing envirmm1ent. CIQ officials did not verify that the methods used by the
establislm1ents to test the product and the environmental samples were adequate for the
intended analysis
of
Lm. During the audit, the PRC discussed a zero tolerance policy for Lm
and Salmonella spp. in RTE products. However, the auditors were unable to identify any
specific legislation
or
written procedures describing a zero tolerance policy. The auditors
observed that a 25g test portion was used for Salmonella, though FSIS requires
a minimum
of
325g test portion.
In response to the 2010 audit findings, the CCA proffered corrective actions to address each
of
the findings reported. The CCA indicated that it would develop a Microorganism Monitoring
Program for Export Poultry Products (MMPEPP), which would specifically describe the method
required to monitor microorganisms, including
Lm
in products and in the processing
environment.
The CCA also indicated that in the newly issued regulations, Listeria and Salmonella were
specifically mentioned as pathogens
of
concern to be controlled in the production
of
cooked
products. Furthermore, the CCA stated that the MMPEPP would include the requirement for
Lm and Salmonella, testing and would clearly state that there is a zero tolerance for Lm and
Salmonella in cooked poultry products and require uniforn1 monitoring
of
pathogen controls for
Lm in products and the processing envirmm1ent. The manual was revised to require a 325g
san1p
le for detecting Salmonella
in
cooked poultry products for export. Finally, the CCA
indicated in its response that it would implement training
of
officials on each
of
the items
included in the proffered corrective action.
During the 2013 audit, the auditors verified that the CCA had included the FSIS definition
of
RTE,
as
written verbatim in 9
CFR
430.1, in its Inspection, Quarantine
and
Supervision Work
for Poullly Products Exported to the US. Handbook (IPSWPPEH) version 1.1, and that the CIQ
inspectors were knowledgeable
ofthis
definition. The CCA developed the Monitoring Program
for
Microbes in Export Poultry Products (MPMEPP) version 1.0 which includes provisions for
mandatory testing for
Lm
and Salmonella and states that there is zero tolerance for these
pathogens
in
RTE products in Appendices 2 and
4.
The auditors also verified that the CCA has
updated the manual to include 325g test portion for Salmonella testing.
FSIS auditors, interviewed CIQ inspectors and found that they conduct product testing for Lm
and Salmonella
on
a monthly basis.
If
a positive sample is found, either by govenm1ent testing
or by establishment testing, the CCA will initiate additional testing
of
food contact and
environmental surfaces. The auditors verified that this is consistent with the official instructions
contained in Appendix 2, Section 3
.1.1.1
of
the MPMEPP version 1.0. Product that is positive is
either destroyed or reheated to destroy the pathogens and retested in a manner consistent with the
instructions contained in Section 3.1.6
ofthe
MPMEPP version 1.0. The CCA will also conduct
an in-depth verification assessment
of
an establishment that produced product that tested positive
for Lm or Salmonella. In addition, the establishments are required to initiate enhanced cleaning
and sanitizing
of
the enviromnent and food contact surfaces.
After analysis
of
the MPMEPP version 1.0 manual, FSIS determined that the CCA developed
requirements and responsibilities for both regulatory verification and establishment
18
implementation
of
microbiological controls. Specifically, in Section 3, Jvfonitoring Pro
cedures,
of
the MPMEPP version 1.0, the CCA references the 10,000 series
of
FSIS directives covering
RTE products,
Lm
testing, and intensified verification sampling, as well as 9
CFR
430.4, and
PRC's
GB 16869. In MPMEPP version 1.0, Appendix 2 and Appendix 4, the CCA provides
instructions for control and verification
of
Lm
testing
of
product, food contact surfaces and the
environment for the
CCA
and establishments.
The CCA conducts three types
of
sampling as described in Appendix
2:
regular, enhanced, and
conventional. In the MPMEPP version 1.0, Section 3 .1.1.1, the CCA provides instructions to
inspection personnel to conduct regular product sampling on a monthly basis. When a positive
result occurs from either regular product sampling
or
conventional sampling, the CCA initiates
en
hanced monitoring once every 2 weeks (Section 3.1.7.
1)
, collecting samples from
10
FCS, 5
environment, 3 product, and 1 brine sample
(if
needed) while citing FSIS Directive 10,300.1
(Section 3.1.7.2).
In conventional sampling, all plants are sampled once every 4 years similar to FSIS sampling
described in Directive 10,240.5. MPMEPP version 1.0, Section 3.2.3, describes the conventional
frequency at which the CCA will sample food contact surfaces and processing environn1ent.
MPMEPP, Section 3.1.7.3 provides enhanced monitoring and comprehensive testing for seasonal
facilities that have not undergone continuous regular sampling.
For the establishments, the
CCA
provides instructions in MPMEPP version 1.0, Appendix 4,
regarding sampling and testing for Lm.
In
Section 2, the CCA mandates sampling
of
product,
food contact surfaces, and envirorunental surfaces. Fwthermore,
Sect~on
4.1 mandates that
establishments control Lm hazards through HAACP, SSOP,
or
prerequisite programs. The rest
of
Appendix 4 provides mandates for what to do when a positive sample is detected: sampling
size, frequency, sampling method, recordkeeping, and enhanced procedures. The CCA is
responsible for evaluating the establishment's
Lm
control plans and verifies the adequacy
of
its
implementation.
Based on the above analysis, FSIS concluded that the PRC's inspection system meets the
requirement for this equivalence component.
11. EXIT MEETING
An exit meeting was held on March 19,2013, in Beijing with AQSIQ.
At
this meeting, the FSIS
auditors presented their observations made during the audit.
12. CONCLUSIONS
In the 2013 audit, FSIS analyzed and verified the
PRC's
proffered corrective actions to previous
findings
of
systemic impact that were identified in the 2010 audit. This audit involved the
following equivalence components: (1) Governn1ent Oversight; (2) Statutory Authority and
Food Safety Regulations; (4) Hazard Analysis and Criti.cal Control Point (HACCP) Systems; and
(6) Microbiological Testing Programs. FSIS found that the PRC adequately addressed each
of
19
the findings. Component 5, Chemical Residue Progranis, is discussed in the draft audit report for
initial equivalence for poultry slaughter inspection.
Based on the analysis
of
the
conective
actions submitted
by
the
PRC
in response to the 20 I 0
audit and the results
of
the verification activities conducted in the 20
13
audit, FSIS concludes
that the CCA has adequately addressed all previously identified concerns reported. Therefore,
the
PRC's
poultry processing inspection system meets FSIS equivalence criteria for all system
components. With all outstanding issues resolved, the
PRC
may certify a list
of
establishments
eligib
le
to
export processed (heat-treated/cooked) poultry products to the United States, as long as
the raw poultry is sourced from countries that have been determined by FSIS to have an
equivalent poultry slaughter inspection system.
Audit Team:
Francisco Gonzalez,
DVM
Senior Program Auditor
(On-site auditor)
Charmaine McGee,
DVM
Export Program
Staff
(On-site auditor)
~
~
Priya Kadam, Ph.D
~),)
·-{s: (l
f:,/
Senior Microbiologist/Senior Equivalence Officer
13. ATTACHMENTS
TO
THE AUDIT REPORT
None
at
this time.
20
22. Records documenting: the written HACCP plan, monitoring of the
critical control points, dates and times of specific event occurrences.
Hazard Analysis and Critical Control Point
(HACCP) Systems - Ongoing Requirements
Part D - Continued
Economic Sampling
27. Written Procedures
10. Implementation of SSOP's, including monitoring of implementation.
8. Records documenting implementation.
United States Department of Agriculture
Food Safety and Inspection Service
Foreign Establishment Audit Checklist
1. ESTABLISHMENT NAME AND LOCATION 2. AUDIT DATE 3. ESTABLISHMENT NO. 4. NAME OF COUNTRY
Place an X in the Audit Results block to indicate noncompliance with requirements. Use O if not applicable.
Part A - Sanitation Standard Operating Procedures (SSOP)
Basic Requirements
7. Written SSOP
5. NAME OF AUDITOR(S)
Audit
Results
9. Signed and dated SSOP, by on-site or overall authority.
11. Maintenance and evaluation of the effectiveness of SSOP's.
12. Corrective action when the SSOP's have failed to prevent direct
product contamination or adulteration.
13. Daily records document item 10, 11 and 12 above.
Part B - Hazard Analysis and Critical Control
Point (HACCP) Systems - Basic Requirements
Sanitation Standard Operating Procedures (SSOP)
Ongoing Requirements
14. Developed and implemented a written HACCP plan .
15. Contents of the HACCP list the food safety hazards,
critical control points, critical limits, procedures, corrective actions.
16. Records documenting implementation and monitoring of the
HACCP plan.
17. The HACCP plan is signed and dated by the responsible
establishment individual.
18. Monitoring of HACCP plan.
19. Verification and validation of HACCP plan.
20. Corrective action written in HACCP plan.
21. Reassessed adequacy of the HACCP plan.
Part C - Economic / Wholesomeness
23. Labeling - Product Standards
24. Labeling - Net Weights
25. General Labeling
26. Fin. Prod. Standards/Boneless (Defects/AQL/Pork Skins/Moisture)
28. Sample Collection/Analysis
29. Records
Audit
Results
Salmonella Performance Standards - Basic Requirements
Part E - Other Requirements
36. Export
38. Establishment Grounds and Pest Control
39. Establishment Construction/Maintenance
40. Light
41. Ventilation
42. Plumbing and Sewage
43. Water Supply
44. Dressing Rooms/Lavatories
45. Equipment and Utensils
46. Sanitary Operations
47. Employee Hygiene
Part D - Sampling
Generic E. coli Testing
Part F - Inspection Requirements
Part G - Other Regulatory Oversight Requirements
56. European Community Directives
57. Monthly Review
FSIS- 5000-6 (04/04/2002)
58.
ON-SITE AUDIT
6. TYPE OF AUDIT
DOCUMENT AUDIT
30. Corrective Actions
31. Reassessment
32. Written Assurance
33. Scheduled Sample
34. Species Testing
35. Residue
37. Import
48. Condemned Product Control
49. Government Staffing
50. Daily Inspection Coverage
51. Enforcement
52. Humane Handling
53. Animal Identification
54. Ante Mortem Inspection
59.
55. Post Mortem Inspection
Zhucheng Waimao Co., LTD/Shandong Delicate Food
Co., Ltd.
East end of Mizhou Road
Zhucheng, Shandong, PRC
3700/03409
People’s Republic of China
Drs. Gonzalez and McGee
X
X
FSIS 5000-6 (04/04/2002)
60. Observation of the Establishment
Page 2 of 2
61. NAME OF AUDITOR 62. AUDITOR SIGNATURE AND DATE
Processing Establishment No. 3700/03409
FSIS auditors observed electrical cords bundled on top of several workstations’ lamps, one overhead electrical outlet with
exposed wires and frayed conduit that had been rendered difficult to clean.
FSIS auditors received copies of documented corrective actions and official verification prior to the completion of the audit. The
evidence provided demonstrated an effective corrective action and adequate official verification.
Drs. Gonzalez and McGee
22. Records documenting: the written HACCP plan, monitoring of the
critical control points, dates and times of specific event occurrences.
Hazard Analysis and Critical Control Point
(HACCP) Systems - Ongoing Requirements
Part D - Continued
Economic Sampling
27. Written Procedures
10. Implementation of SSOP's, including monitoring of implementation.
8. Records documenting implementation.
United States Department of Agriculture
Food Safety and Inspection Service
Foreign Establishment Audit Checklist
1. ESTABLISHMENT NAME AND LOCATION 2. AUDIT DATE 3. ESTABLISHMENT NO. 4. NAME OF COUNTRY
Place an X in the Audit Results block to indicate noncompliance with requirements. Use O if not applicable.
Part A - Sanitation Standard Operating Procedures (SSOP)
Basic Requirements
7. Written SSOP
5. NAME OF AUDITOR(S)
Audit
Results
9. Signed and dated SSOP, by on-site or overall authority.
11. Maintenance and evaluation of the effectiveness of SSOP's.
12. Corrective action when the SSOP's have failed to prevent direct
product contamination or adulteration.
13. Daily records document item 10, 11 and 12 above.
Part B - Hazard Analysis and Critical Control
Point (HACCP) Systems - Basic Requirements
Sanitation Standard Operating Procedures (SSOP)
Ongoing Requirements
14. Developed and implemented a written HACCP plan .
15. Contents of the HACCP list the food safety hazards,
critical control points, critical limits, procedures, corrective actions.
16. Records documenting implementation and monitoring of the
HACCP plan.
17. The HACCP plan is signed and dated by the responsible
establishment individual.
18. Monitoring of HACCP plan.
19. Verification and validation of HACCP plan.
20. Corrective action written in HACCP plan.
21. Reassessed adequacy of the HACCP plan.
Part C - Economic / Wholesomeness
23. Labeling - Product Standards
24. Labeling - Net Weights
25. General Labeling
26. Fin. Prod. Standards/Boneless (Defects/AQL/Pork Skins/Moisture)
28. Sample Collection/Analysis
29. Records
Audit
Results
Salmonella Performance Standards - Basic Requirements
Part E - Other Requirements
36. Export
38. Establishment Grounds and Pest Control
39. Establishment Construction/Maintenance
40. Light
41. Ventilation
42. Plumbing and Sewage
43. Water Supply
44. Dressing Rooms/Lavatories
45. Equipment and Utensils
46. Sanitary Operations
47. Employee Hygiene
Part D - Sampling
Generic E. coli Testing
Part F - Inspection Requirements
Part G - Other Regulatory Oversight Requirements
56. European Community Directives
57. Monthly Review
FSIS- 5000-6 (04/04/2002)
58.
ON-SITE AUDIT
6. TYPE OF AUDIT
DOCUMENT AUDIT
30. Corrective Actions
31. Reassessment
32. Written Assurance
33. Scheduled Sample
34. Species Testing
35. Residue
37. Import
48. Condemned Product Control
49. Government Staffing
50. Daily Inspection Coverage
51. Enforcement
52. Humane Handling
53. Animal Identification
54. Ante Mortem Inspection
59.
55. Post Mortem Inspection
Weifang Legang Food Co., Ltd.
Honghe Town of Changle County
Shandong, PRC
3700/03435
People’s Republic of China
Drs. Gonzalez and McGee
X
X
FSIS 5000-6 (04/04/2002)
60. Observation of the Establishment
Page 2 of 2
61. NAME OF AUDITOR 62. AUDITOR SIGNATURE AND DATE
Processing Establishment No. 3700/03435
39. FSIS auditors identified structural deficiencies that included accumulation of residue on the outer surfaces of a tumbler in
the raw product area and coils of electrical cords on workstation lamps in the cooked product area.
FSIS auditors received copies of documented corrective actions and official verification prior to the completion of the audit. The
evidence provided demonstrated an effective corrective action and adequate official verification.
Drs. Gonzalez and McGee
22. Records documenting: the written HACCP plan, monitoring of the
critical control points, dates and times of specific event occurrences.
Hazard Analysis and Critical Control Point
(HACCP) Systems - Ongoing Requirements
Part D - Continued
Economic Sampling
27. Written Procedures
10. Implementation of SSOP's, including monitoring of implementation.
8. Records documenting implementation.
United States Department of Agriculture
Food Safety and Inspection Service
Foreign Establishment Audit Checklist
1. ESTABLISHMENT NAME AND LOCATION 2. AUDIT DATE 3. ESTABLISHMENT NO. 4. NAME OF COUNTRY
Place an X in the Audit Results block to indicate noncompliance with requirements. Use O if not applicable.
Part A - Sanitation Standard Operating Procedures (SSOP)
Basic Requirements
7. Written SSOP
5. NAME OF AUDITOR(S)
Audit
Results
9. Signed and dated SSOP, by on-site or overall authority.
11. Maintenance and evaluation of the effectiveness of SSOP's.
12. Corrective action when the SSOP's have failed to prevent direct
product contamination or adulteration.
13. Daily records document item 10, 11 and 12 above.
Part B - Hazard Analysis and Critical Control
Point (HACCP) Systems - Basic Requirements
Sanitation Standard Operating Procedures (SSOP)
Ongoing Requirements
14. Developed and implemented a written HACCP plan .
15. Contents of the HACCP list the food safety hazards,
critical control points, critical limits, procedures, corrective actions.
16. Records documenting implementation and monitoring of the
HACCP plan.
17. The HACCP plan is signed and dated by the responsible
establishment individual.
18. Monitoring of HACCP plan.
19. Verification and validation of HACCP plan.
20. Corrective action written in HACCP plan.
21. Reassessed adequacy of the HACCP plan.
Part C - Economic / Wholesomeness
23. Labeling - Product Standards
24. Labeling - Net Weights
25. General Labeling
26. Fin. Prod. Standards/Boneless (Defects/AQL/Pork Skins/Moisture)
28. Sample Collection/Analysis
29. Records
Audit
Results
Salmonella Performance Standards - Basic Requirements
Part E - Other Requirements
36. Export
38. Establishment Grounds and Pest Control
39. Establishment Construction/Maintenance
40. Light
41. Ventilation
42. Plumbing and Sewage
43. Water Supply
44. Dressing Rooms/Lavatories
45. Equipment and Utensils
46. Sanitary Operations
47. Employee Hygiene
Part D - Sampling
Generic E. coli Testing
Part F - Inspection Requirements
Part G - Other Regulatory Oversight Requirements
56. European Community Directives
57. Monthly Review
FSIS- 5000-6 (04/04/2002)
58.
ON-SITE AUDIT
6. TYPE OF AUDIT
DOCUMENT AUDIT
30. Corrective Actions
31. Reassessment
32. Written Assurance
33. Scheduled Sample
34. Species Testing
35. Residue
37. Import
48. Condemned Product Control
49. Government Staffing
50. Daily Inspection Coverage
51. Enforcement
52. Humane Handling
53. Animal Identification
54. Ante Mortem Inspection
59.
55. Post Mortem Inspection
Zhongao Holdings Group Co., Ltd
No. 1999 Central Street
Qingyun County
Shandong, PRC
3700/03439
People’s Republic of China
Drs. Gonzalez and McGee
X
FSIS 5000-6 (04/04/2002)
60. Observation of the Establishment
Page 2 of 2
61. NAME OF AUDITOR 62. AUDITOR SIGNATURE AND DATE
Processing Establishment No. 3700/03439
The sanitary conditions and general operations of the establishment currently meet FSIS’s requirements and appear to comply
with the PRC requirements.
Drs. Gonzalez and McGee
22. Records documenting: the written HACCP plan, monitoring of the
critical control points, dates and times of specific event occurrences.
Hazard Analysis and Critical Control Point
(HACCP) Systems - Ongoing Requirements
Part D - Continued
Economic Sampling
27. Written Procedures
10. Implementation of SSOP's, including monitoring of implementation.
8. Records documenting implementation.
United States Department of Agriculture
Food Safety and Inspection Service
Foreign Establishment Audit Checklist
1. ESTABLISHMENT NAME AND LOCATION 2. AUDIT DATE 3. ESTABLISHMENT NO. 4. NAME OF COUNTRY
Place an X in the Audit Results block to indicate noncompliance with requirements. Use O if not applicable.
Part A - Sanitation Standard Operating Procedures (SSOP)
Basic Requirements
7. Written SSOP
5. NAME OF AUDITOR(S)
Audit
Results
9. Signed and dated SSOP, by on-site or overall authority.
11. Maintenance and evaluation of the effectiveness of SSOP's.
12. Corrective action when the SSOP's have failed to prevent direct
product contamination or adulteration.
13. Daily records document item 10, 11 and 12 above.
Part B - Hazard Analysis and Critical Control
Point (HACCP) Systems - Basic Requirements
Sanitation Standard Operating Procedures (SSOP)
Ongoing Requirements
14. Developed and implemented a written HACCP plan .
15. Contents of the HACCP list the food safety hazards,
critical control points, critical limits, procedures, corrective actions.
16. Records documenting implementation and monitoring of the
HACCP plan.
17. The HACCP plan is signed and dated by the responsible
establishment individual.
18. Monitoring of HACCP plan.
19. Verification and validation of HACCP plan.
20. Corrective action written in HACCP plan.
21. Reassessed adequacy of the HACCP plan.
Part C - Economic / Wholesomeness
23. Labeling - Product Standards
24. Labeling - Net Weights
25. General Labeling
26. Fin. Prod. Standards/Boneless (Defects/AQL/Pork Skins/Moisture)
28. Sample Collection/Analysis
29. Records
Audit
Results
Salmonella Performance Standards - Basic Requirements
Part E - Other Requirements
36. Export
38. Establishment Grounds and Pest Control
39. Establishment Construction/Maintenance
40. Light
41. Ventilation
42. Plumbing and Sewage
43. Water Supply
44. Dressing Rooms/Lavatories
45. Equipment and Utensils
46. Sanitary Operations
47. Employee Hygiene
Part D - Sampling
Generic E. coli Testing
Part F - Inspection Requirements
Part G - Other Regulatory Oversight Requirements
56. European Community Directives
57. Monthly Review
FSIS- 5000-6 (04/04/2002)
58.
ON-SITE AUDIT
6. TYPE OF AUDIT
DOCUMENT AUDIT
30. Corrective Actions
31. Reassessment
32. Written Assurance
33. Scheduled Sample
34. Species Testing
35. Residue
37. Import
48. Condemned Product Control
49. Government Staffing
50. Daily Inspection Coverage
51. Enforcement
52. Humane Handling
53. Animal Identification
54. Ante Mortem Inspection
59.
55. Post Mortem Inspection
Qingdao Nine-Alliance Group Co., Ltd.
Weihai West Road
Laixi, Qingdao
Shandong, PRC
3700/03447
People’s Republic of China
Drs. Gonzalez and McGee
X
x
FSIS 5000-6 (04/04/2002)
60. Observation of the Establishment
Page 2 of 2
61. NAME OF AUDITOR 62. AUDITOR SIGNATURE AND DATE
Processing Establishment No. 3700/03447
39. Establishment Construction/Maintenance
FSIS auditors observed several long electrical cords bundled with pieces of wire and repaired with
electrical tape that rendered them difficult to clean. There was also one frayed electrical cord near exposed
frozen RTE products. CIQ officials documented these structural deficiencies and ensured implementation
of adequate corrective action within 48 hours.
An air-line water trap was not adequately closed and sealed causing its contents to spray in the
surrounding area.
FSIS auditors received copies of documented corrective actions and official verification prior to the
completion of the audit. The evidence provided demonstrated an effective corrective action and adequate
official verification.
Drs. Gonzalez and McGee

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