Continental_L Head F 163 Etc Quick_Reference Continental L Quick Reference
User Manual: Continental_L-Head-F-163-etc-Quick_Reference Continental Engines
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CONTINENTAL
L-HEAD
QUICK REFERENCE CATALOG
WISCONSIN
MOTORS, LLC
2020 Fletcher Creek Drive, Memphis, Tennessee 38133
www.wisconsinmotors.com
(800) 932-2858
2006 All Rights Reserved
Wisconsin Motors, LLC
L
-
H
E
A
D
INDEX
Forward
Specification Number Information
Preface
Engine Part Classification
Section I Index (L-Head)
Section I Index (L-Head)-Continued
II
III
IV
V
VI
FOREWORD
Listings in this catalog are alphabetical. In order to locate subject parts in this catalog, simply refer to
the index which shows the part, under its common name, which will indicate the page the information
is located on.
Information on size availability and ordering over or under size parts are included at the end of each
respective parts section.
The parts listed in this catalog are the common wearing type parts used in rebuilding engines.
If a requirement exists for the non or low wearing parts, they can be obtained by consulting the
Wisconsin Motors, LLC Warehouse distributor or dealer, giving either the part number required or provide
the engine model number, specification number, serial number and application, if possible.
The following is a list of literature and service parts information available through the
Wisconsin Motors, LLC Warehouse distributor/dealer organization:
1. TTP10024 - Continental L-Head Engines Overhaul Manual (Nominal Charge)
2. LIT10137 - Continental TM Engines Overhaul Manual (Nominal Charge)
3. LIT10148 - Continental TMD Engines Overhaul Manual (Nominal Charge)
4. TTP10069 - Continental TMDT Engines Overhaul Manual (Nominal Charge)
(use with TTP10099).
5. LIT10188 - Continental Industrial Service Bulletins (Nominal Charge)
6. LIT10171 - Cross Reference List on “B”, “R” and “S” Assemblies
(L-Head & TM/TMD/TMDT)
7. LIT10251 - Wall Chart - Supplement to LIT10171
8. LIT10252 - Catalog - Supplement to LIT10171
9. Service Parts Price List
10. “R” Assembly Price List
11. “S” Assembly Price List
12. Brochures on Short Blocks and “S” Assemblies
13. Microfiche Program - Listing Service Parts Requirements for Current Engines
(Nominal Charge)
Identification by Engine Series:
TC Series - Includes Engine Model TC56.
Y4 Series - Includes Engine ModelsY69, Y91 and Yl12.
F4 Series - Includes Engine Models F124, F135, F140, F162, and F 163.
F6 Series - Includes Engine Models F186, F209, F226, F227, F244, and F245.
TM Series - Includes Engine Models TM13, TM20 and TM27.
TMD Series - Indudes Engine Models TMD13, TMD20 and TMD27.
TMDT Series - Includes Engine Model TMDT27.
SPECIFICATION NUMBER INFORMATION
Up until the early 1960’s, the specification numbers issued ran from I thru 2999 and had
NO real meaning except in some isolated instances. For these OLD ENGINES, it is imperative
that you have the MODEL along with the specification and the APPLICATION.
Then - specification numbers were issued that have reason.
Specification Numbers F163, F227, F245, TC56, Yl12, TM13, TMD13, TM20 and TMD20
have the following descriptions:
4000 Series -Non-Material Handling Equipment Spedfications
(ie. Welders, Sweepers, Air Compressors and etc.)
5000 Series - Power Units and Standard Specifications
6000 Series - Military Specifications
8000 Series - Material Handling Equipment Specifications
TM27, TMD27 and TMDT27 have the same reasoning except it was taken a step further.
4500 Series, 5100 Series and 8500 Se.ries specifications were built with the ORIGINAL
overhead oiling systems and some of the rocker shaft components as well as the cylinder head
may not be available. Refer to Service Bulletin #81-323 and 87-363 for additional information.
As a result of these changes the specification numbers were replaced by 4600 Series, 5200
Series and 8600 Series specifications.
In mid 1989 specification series 4600, 5200 and 8600 were again changed to, 4700, 5300
and 8700 series specifications. This change is reviewed in the Cylinder Head Screws Section,
in the Distributor News Letter #89-14.
At the same time as the mid-1989 TM - TMD - TMDT27 specification number changes
were being implemented, another MAJOR change was taking place...
We now issue specification numbers in a Sequential manner...
BEFORE: TM13 - TMD13 - TM20 - TMD20 - TM27 - TMD27 and TMDT27
could all have a specification number of 4601 with different customers.
TODAY: Specification 8052 would be assigned to TM20 and ABC Forklift
Company and NEVER to another model.
II
PREFACE
The following terminology will be used throughout the manual and is meant to simplify
the process of identifying groupings, any variations will be noted.
F-4 SERIES This refers to the following engine models;
F124, F4124, F135, F140, F4140, FA140, F162, F4162,
FA162 & F163. FS145, FS162 & FS4145 are military models that
fall into the F-4 series with very limited parts availability.
F-4 series late models are F135 & F163.
F-6 SERIES This refers to the following engine models;
F170, F186, F209, F218, F226, F227, F244, F245, F6170,
F6186, F6209, F6218, F6226, F6227 & F6244.
FS218, FS244, FS6218 & FS6244 are military engines that
fall into the F-6 series with very limited parts availability.
F-6 series late models are F227, F245 & F6227.
Y-4 SERIES This refers to the following engine models;
Y69, Y91, Yl12, YAl12, IYl12, Y4069, Y4091 & Y4112.
YS69 & YSl16 are military engines that fall into the Y-4 series
with very limited parts availability.
III
"Key" Letters
A.
ENGINE PART CLASSIFICATIONS
Cylinder Blocks, Cylinder Heads, Cylinder Sleeves, Cylinder Head Gaskets, Pistons,
Piston Pins, Piston Rings, Inserts, Cylinder Head Covers and other Miscellaneous Parts.
B. Flywheel housings, Oil Pans, End Plates, Gear Covers, Bearing Caps, Oil Seals, Filler
Blocks, Oil Pan Gaskets and other Miscellaneous Parts.
C. Crankshafts, Flywheels, Thrust Washers, Ring Gears, Vibration Dampers, Oil
Throwers, Stub Shafts and other Miscellaneous Parts.
D. Connecting Rods, Connecting Rod Bolts.
E. Exhaust Manifolds, Exhaust Manifold Gaskets, Flanges, Shields, Crabs and other Miscella-
neous Parts.
F. Intake Manifolds, Gaskets and other Miscellaneous Parts.
G. Bearings and Bushings.
H. Gears, Chains, Sprockets.
I. Valves, Valve Guides, Valve Springs, Tappets, Retainers, Camshafts, Push Rods,
Rocker Arms and other Miscellaneous Parts.
K. Hose, Fan Belts, Fan Blades, Water Pumps and Parts, Pulleys, Shrouds, Thermostats,
Tubes and other Miscellaneous Parts.
L. Float-o Screens, Oil Pumps, Tubing, Oil Fillers and other Miscellaneous Parts.
M. Pulleys, Suppressors, Brackets, Straps and other Miscellaneous Parts.
O. Starting Jaws, Cranks, Washers, Supports and other Miscellaneous Parts.
P. Power Unit Parts, House Equipment, Tanks, Tubes and other Miscellaneous Parts.
S. Governor Springs, Arms, Weights, Governor Rods, Governor Bearings and other Miscella-
neous Parts.
T. Bearing Kits, Water Pump Kits, Piston Kits, Gasket Kits, Valve Kits, Camshaft Kits, Crankshaft
Kits, Cylinder Head Kits and other Miscellaneous Kits - Tools.
U. Gasket Kits.
V. Belts, Pulleys, Gaskets, Brackets and other Miscellaneous Parts.
W. Wire and Cable.
X. Studs, Screws, Nuts, Washers, Gaskets, Keys, Pins, Plugs, Fittings, House Clamps,
Hose, Ball Bearings and other Miscellaneous Parts.
IV
DISTRIBUTOR PARTS CATALOG (L-HEAD)
SECTION I
INDEX
Bearings - Crankshaft and Main Bearings ............................................. 1 - 2
Bushings - Camshaft .............................................................................. 1 - 2
Camshafts .............................................................................................. 3 - 4
Connecting Rods .......................................................................................... 5
Filler Blocks .................................................................................................. 6
Gasket Sets - Engine ............................................................................. 7 - 8
Gears - Camshaft and Crankshaft Sets ....................................................... 9
Gear - Fan Drive ........................................................................................ 10
Gear - Idler ................................................................................................. 11
Manifolds .................................................................................................... 12
Oil Pumps ........................................................................................... 13 - 16
Pistons, Rings & Associated Parts ............................................................. 17
Associated Valve Train Parts ...................................................................... 18
Valves and Associated Parts .............................................................. 19 - 22
Water Pumps ...................................................................................... 23 - 24
Water Pump Pulleys ........................................................................... 25 - 28
INDEX (CONTINUED)
Explode View
Cylinder Head, Crankcase, Oil Pan & Flywheel Housing
(Figure #1) .......................................................................... 30- 33
Valve & Camshaft (Figure #2) ................................................... 34 - 35
Piston, Crankshaft and Flywheel (Figure #3) ............................ 36 - 37
Front End Plate and Gear Cover (Figure #4) ............................ 38 - 39
Oil Pump (Figure #5) ................................................................. 40 - 41
Water Pump (Figure #6) ............................................................ 42 - 43
Gear Cover Identification
Clark Gear Cover Y400 "B" Model
with Live Stud Idler .................................................................... 44 - 45
Clark Gear Cover Y400 "C" Model
with Fixed Stud Idler ................................................................. 46 - 47
Clark Gear Cover "B" Model F400 and F600
with Fixed Stud Idler ................................................................. 48 - 49
Clark Gear Cover "B" Model F400 and F600
with Live Stud Idler .................................................................... 50 - 51
Clark Gear Cover "C" Model F600
with Fixed Stud Idler (F227A502 & F245A509 CC) .................. 52 - 53
Clark Gear Cover "C" Model F600
with Fixed Stud Idler (F227A408 & F245A502 CC) .................. 54 - 55
Towmotor Gear Cover F400 and F600
Front End with Idler ................................................................... 56 - 57
Towmotor Gear Cover Y400 Front End
with Idler .................................................................................... 58- 59
BEARINGS - CRANKSHAFT AND MAIN BEARINGS
BUSHINGS - CAMSHAFT
BEARING KIT
CRANKSHAFT
MAIN BEARING
F Series 4 Cyl Engines
Models F124-F140-F162
F400T00323
Model F135
F163T00103
Model F163
F163T00103
F Series 6 Cyl Engines
Models F186- F209
F600T00380
Model F209 Clark
F226T00223
F Series 6 Cyl Engines
Models F226 - F244
F226T00223
Models F227-F245
F6227T00101
BEARING KIT
CONNECTING ROD
F400T00324
(Cy11-3 & 2-4)
F400T00264
(Cy11-3 & 2-4)
F400T00352
(Cyl- All)
F400T00264
(Cy11-3 & 2-4)
F400T00352
(Cyl- All)
F600T00381
(Cyl 1-3-5
& 2-4-6)
F226TO0224
(Cyl 1-3-5
& 2-4-6)
F226T00224
(Cyl 1-3-5
& 2-4-6)
F226T00224
(Cyl 1-3-5
& 2-4-6)
F600T00395
(Cyl - All)
BUSHING KIT
CAMSHAFT
F400T00181*
F400T00181*
F400T00181*
F600T00250*
(Standard)
F600T00362*
(Heavy Duty)
F600T00250*
(Standard)
F600T00362*
(Heavy Duty)
F600T00250*
(Standard)
F600T00362*
(Heavy Duty)
F600T00250*
(Standard)
F600T00362*
(Heavy Duty)
NOTES
BEARINGS - CRANKSHAFT AND MAIN BEARINGS
BUSHINGS - CAMSHAFT
BEARING KIT
CRANKSHAFT
MAIN BEARING
TC Series 2 Cyl Engine
Model TC56
Y400T00263
Y Series 4 Cyl Engine
Model Yl12
Y400T00238
Y400T00263
(Inch Flange
Bearing)
BEARING KIT
CONNECTING ROD
TC56T00102
Y400T00236
(Cyl 1-3 & 3-4)
Y400T00253
(Cyl - All)
BUSHING KIT
CAMSHAFT
F226G00229*
(Front Only)
Y400T00252*
Y400D03033
NOTES
* NOTE:
NOTE:
NOTE:
Precision Camshaft Bushings - Finish Reamed.
F Series Crankshaft and Rod Bearings available in standard and undersized .010, .020, .030 &
.040
TC & Y Series Crankshaft and Rod Bearings available in standard and undersized .010, .020 &
.030
Refer to Service Bulletins 70-170 (F Series)
70-190 (Yl12 Engines)
70-191 (Y Series)
79-292 (Cast-vs-Forged Rod)
2
CAMSHAFTS
All camshafts fall into a couple of general categories;
1. Cast iron or steel,
2. Solid or hollow nose,
3. Two (2) or three (3) bolt thrust plate.
The three (3) bolt thrust plate style camshafts are becoming quite rare. You can substitute
the two (2) bolt style by modifying the front gear plate and redrilling the block for the two
bolt plate, you will have to use the corresponding cam gear for the (2) bolt set-up.
PART NUMBER
F140100400
F400100343
F400100502
F400100505
F401100200
F-4 SERIES
DESCRIPTION
C.I. Solid nose three (3) bolt thrust plate. Common
applications F124, F140 and F162 general specs requiring
no power take off from the camshaft.
C.Io Solid nose two (2) bolt thrust plate. Common
applications Welders, Air Compressors Sweepers and
general specs not requiring power being taken off the cam.
Steel hollow nose two (2) bolt thrust plate. Common
applications are Baker forklifts and other specs requiring
power taken off the camshaft while using the internal ball
type governor.
C.I. Hollow nose two (2) bolt thrust plate. Most common
applications are Allis Chalmers, Clark, Baker York and
Pettibone Mercury forklifts.
Steel solid nose two (2) bolt thrust plate. Most common
applications are Hyster and White lift trucks also any
application requiring power off the camshaft using an
external bolt on hydraulic pump.
F601100304
F601100306
F-6 SERIES
C.I. Solid nose two (2) bolt thrust plate. Welders, air
compressors and pumps are the most common applications.
Steel hollow nose two (2) bolt thrust plate. Hyster with
internal governor and Clark C500 series fork lifts are the
most common users.
CAMSHAFTS (Continued)
F-6 SERIES
PART NUMBER DESCRIPTION
F601100307 Steel solid nose two (2) bolt thrust plate. Hyster lift trucks
with an external governor is the most common application.
F601100501 C.I. Hollow two (2) bolt thrust plate. Catapillar and Allis
Chalmers lift trucks are the most common applications.
F601100502 Steel hollow two (2) bolt thrust plate. See F601100306.
Y-4 SERIES
Y400100246 C.I. Solid nose two (2) bolt thrust plate. General
applications without pumps driven off the cam gear.
Y400100500 C.I. Hollow two (2) bolt thrust plate. Clark lift trucks are
the most common application.
Y400100501 Steel hollow nose two (2) bolt thrust plate. This would
used on a Hyster as the solid nose camshaft has been
discontinued. You must plug the cam nose with the
N56100202 plug.
Common parts for all camshafts;
¯ X00506 Key
¯X18498 7/8" Nut (This is used on earlier camshafts.)
¯X18554 1" Nut (This is the nut used on all but the F140100400 camshaft listed
above. The F140100400 uses a X18242 nut which has limited availability.)
¯F400100246 2 Bolt thrust plate
¯D600100259 3 Bolt thrust plate
¯D600H00220 Cast Iron oil pump drive gear.
¯F600H00205 Steel oil pump drive gear.
¯X03203 Cam thrust plate bolt (for F400100246 cam thrust plate)
¯X00297A Washer for X03203
Service and parts bulletins numbered 72-209, 72-213 and 91-418 to be used as
references.
4
CONNECTING RODS
Connecting rods fall into only two (2) categories--F-SERIES and Y-SERIES~with the F-4
and F-6 having common connecting rods. Both series of connecting rods have several
castings that have been used. The early castings had a heavier walled piston pin bushing
and these will be noted with Federal Mogul part numbers.
F-4 & F-6 SERIES
CASTING NUMBER
F400D500
&
F400D502
PART NUMBER
F400D03033
&
F400D05023
F226D400 F226D04002
F227D600 F227D06001
COMMON COMPONENTS:
¯ F400G00211 Pin Bushing
¯ X18546 Rod Nut
DESCRIPTION
Early F-series rods with the F400D500
castings usually having the heavy
walled pin bushing. F/M #9324X
Late F-series rod forged steel casting
Late F-series rod cast iron casting.
NOTE: Don’t mix F226D400 and
F227D600 rods in the same engine.
F400D00202 Rod Bolt
TC & Y-4 SERIES
CASTING NUMBER
Y400D402
PART NUMBER
Y400D04021
DESCRIPTION
Y69 & Y91 connecting rod can have
both thin wall and thick wall bushings.
The difference between these rods and
the Yl12 is the length of the pin boss
which requires a shorter pin bushing.
F/M #9889X
Y400D403 Y400D03033
&
Y400D04033
Yl12 connecting rod. Newer specs all
use (4) of the Y400D04033 rod.
F/M #9889XA
COMMON COMPONENTS:
¯ Y400G00234 Pin Bushing (Y69 & Y91)
¯ Y400G00235 Pin Bushing (Y112)
¯Y400D00208 Rod Bolt
¯X18547 Rod Nut
NOTE: Refer to Service Bulletins 70-170 (F Series)
70-190 (Yl12 Engines)
70-191 (Y Series)
FILLER BLOCKS
ALL FRONT FILLER BLOCKS IDENTIFICATION
Front Filler Blocks used paper gasket material
D600B00340 -
D600B00323 -
D600B00322 -
4 - 3/8" Tapped Holes
4 - 5 / 16" Tapped Holes
3- 5/16" Tapped and 1 Hole Untapped
Ink Stamped
Ink Stamped
Ink Stamped
Front Filler Blocks used with silicone gasket material
F601B00305 - 4 - 3/8" Tapped Holes
Y401B00300 - 3 - 5/16" Tapped & 1 Hole Untapped
Casting P/N
Casting P/N
REAR FILLER BLOCKS
Current F Series with paper gasket material - F400B00482
Current F Series with silicone gasket material - F601B00425
Current F Series Rear Guard - F600B00399
Yl12 Series with paper gasket material -
Yl12 Series with silicone gasket material -
Yl12 Seris Rear Guard -
D600B00406
Y401B00400
D600B00305
Ink Stamped
Casting P/N
Casting P/N
Ink Stamped
Casting P/N
Casting P/N
Early F4 & F6 Series
Models F124 - F140 - F162 - F209 - F218 - F226 - F244
All have paper gasket for pan gasket
Rear filler block - D600B00406
Rear Guard - D600B00305
6
GASKET SETSmENGINE
GASKET SET
TOP
F Series 4 Cyl Engines
Models F124-F135-F140 &
F162-F163
F4U01007
F Series 6 Cyl Engines
Models F186-F209-F226
F6U01003
Models F227-F244-F245
F6U01004
TC Series 2 Cyl Engine
Model TC56
TC56U01002
Y Series 4 Cyl Engine
Model Y69
Y4U01005
Model Y91
Y4U01006
Model Yl12
Y4U01007
GASKET SET
BOTTOM
F4U03004
F6U03006
(Form-in-Place Type)
F6U03004
F6U03006
(Form-in-Place Type)
F6U03004
F6U03006
(Form-in-Place Type)
F6U03006
Y4U03003
F6U03006
(Form-in-Place Type)
Y4U03003
F6U03006
(Form-in-Place Type)
GASKET SET
REAR
F4U05001
Y4U03003
F6U03006
(Form-in-Place Type)
F4U05001
F4U05001
GASKET SETSmFRONT END
Y Series 4 Cyl Engine
Models Y69-Y91-Y112
TC Series 2 Cyl Engine
Model TC56
iF Series 4&6 Cyl Engines
Models F124-F135-F140.
F162-F163-F186-
F209-F226-F227-
F244-F245
STANDARD CLARK HYSTER TOWMOTOR ’ BAKER
Y4U02011
Y4U02011
F4U02017
F4U02016
(w/o F.E.
Plate)
Y4U02005
Y4U02009
(New Type)
F4U02001
F4U02005
F6U02003
(Steering
Pump)
Y4U02012
F4U02017
F4U02016
(Internal
Governor)
Y4U02006
F4U02018
Y4U02014
F4U02016
F4U02017
(w/F400B00522
Cover)
GEARS - CAMSHAFT & CRANKSHAFT SETS
GEAR - CAM GEAR - CRANK
F Series 4 & 6 Cyl Engines
Models F124-F135-F140-F162-F163
F186-F209-F226-F227-F245
TC Series 2 Cyl Engines
Model TC56
Y Series 4 Cyl Engines
Models Y-69-Y91-Y112
F400H00310 (1)
*S-48 Teeth
F400H00401 (2)
*S-48 Teeth
F400H00227 (2)
*HT-48 Teeth
F124H00302 (3)
*S-48 Teeth
F124H00401 (3)
*HT-48 Teeth
F400H00404 (3)
*H-56 Teeth
F400H00418 (3)
*HT-56 Teeth
Y400H00304
*S-38 Teeth
Y400H00304
*S-38 Teeth
Y112H00204
*HT-38 Teeth
Y400H00312
*S-38 Teeth
Y112H00312
*HT-48 Teeth
Y112H00314
D600H00300
*S-24 Teeth
D600H00300
*S-24 Teeth
F400H00326
*HT-24 Teeth
D600H00300
*S-24 Teeth
F400H00326
*HT-24 Teeth
F600H00317
*H-28 Teeth
F400H00357
*HT-28 Teeth
Y400H00205
*S-19 Teeth
Y400H00205
*S-19 Teeth
Y112H00203
*HT-29 Teeth
Y400H00247
*H-19 Teeth
Y112H00205
*HT-24 Teeth
Y400H00244
* NOTE:
# NOTE:
NOTE:
Gears marked "S" indicate Standard Material, marked "HT" indicate Special Heat Treating
and "H" indicates Special Hardness.
Gears marked (1) indicate gear hub length of "1.
Gears marked (2) indicate gear hub length of 1-3/16".
Gears marked (3) indicate gear hub length of 29/32.
Gears are available in standard sizes ONLY.
9
GEAR - FAN DRIVE
(Clark Style)
F Series 4 & 6 Cyl Engines
Model F163-F245
Model F244
(Towmotor Style)
ModelsF135-F140
F162-F163
ModelsF209-F226-F227
F224-F245
(Baker Style)
Models F162-F163
(Baker Style)
F Series 4 & 6 Cyl Engines
Models F162-F163
Models F226-F227
ADAPTER
FAN DRIVE
(COMPLETE)
F401 B03140
F209K03340
F209K03270
F209K03410
F401K03630
F209K03270
F209K03360
F209K03410
F401K03630
F209K03310
F401K03300
F401K03620
F209K03310
F601K03080
GEAR FAN
DRIVE
F162H00309
20 Teeth
F162H00309
20 Teeth
F209H00303
20 Teeth
F224H00202
20 Teeth
F400H00358
23 Teeth
F209H00303
20 Teeth
F244H00202
20 Teeth
F244H00202
20 Teeth
F400H00358
23 Teeth
F162H00309
20 Teeth
F162H00309
20 Teeth
F400H00359
23 Teeth
F162H00309
20 Teeth
F400H00359
23 Teeth
SHAFT FAN
DRIVE
F401K00212
F209K02260
F209K02240
F209K02260
F209K02260
F209K02240
F209K02260
F209K02260
F209K02260
F209K02260
F209K02260
F209K02260
F209K02260
F209K02260
PULLEY FAN
DRIVE
F245K00302
5-27/32 OD
Dual 3/8 Belt
F209K00333
5-27/32 OD
Dual 3/8 Belt
F209K00327
5-27/32 OD
Dual 1/2 Belt
F209K00330
5-53/64 OD
Dual 1/2 Belt
F209K00330
5-53/64 OD
Dual 1/2 Belt
F209K00327
5-27/32 OD
Dual 1/2 Belt
F209K00336
5-53/64 OD
1/2 Belt &
3/8 Belt
F209K00330
5-53/64 OD
Dual 1/2 Belt
F209K00330
5-53/64 OD
Dual 1/2 Belt
F209K00330
5-53/64 OD
Dual 1/2 Belt
F401 K00327
5-27/32 OD
7/16 Polly-flex
Belt
F401 K00327
5-27/32 OD
7/16 Poly-flex
Belt
F209K00330
5-53/64 OD
Dual 1/2 Belt
F209K00330
5-53/64 OD
Dual 1/2 Belt
GASKET
ADAPTER TO
GEAR COVER
F209B00208
F209B00208
F209B00208
F209B00208
F209B00208
F209B00208
F209B00208
F209B00208
F209B00208
F209B00208
F209B00208
F209B00208
F209B00208
F209BO0208
NOTE: Reference Service Bulletin #75-250 |0
GEAR-IDLER
F Series 4 & 6
Cyl Engines
(Clark Style)
Models
F124-F135
F140-F162
F163-F209
F226-F227
F244-F245
(Towmotor
Caterpillar
Style)
Models
F124-F135
F162-F163
F209-F226
F227-F244
F245
Y Series
4 Cyl Engines
(Clark Style)
Model Y 112
(Towmotor
Style)
Model Y 112
GEAR
IDLER
F209H03011
(Incl Stud)
43 Tee~
F209tt02011
(Incl Stud)
50 Teeth
F400tt04101
55 Teeth
F400H04101
55 Teeth
F600H03211
50 Teeth
F600H04040
55 Teeth
F400H03240
39 Teeth
Y400tt03360
28 Teeth
Y400tt03400
28 Teeth
Y400H03130
35 Teeth
Y400H03170
35 Teeth
STUD
IDLER
F 124H00200
3" Long
1-3/16 OD
Live Stud
F 124H00200
2" Long
1-3/16 OD
Live Stud
F400H00226
3-13/32 Long
3-3/80D
Fixed Stud
F400H00226
3-13/32 Long
I-3/80D
Fixed Stud
F600H00228
3-1/16 Long
1-3/80D
Fixed Stud
F600H00323
3-5/32 Long
1-3/80D
Fixed Stud
F400H00222
3-1/6 Long
1-1/40D
Y400H00251
2-7/8 Long
1-1/40D
Fixed Stud
Y400H00339
2-13/16 Long
1-1/40D
Fixed Stud
Y400H00207
2-5/8 Long
1-1/40D
Y400H00328
2-9/16 Long
1-1/50D
PLUNGER
THRUST
F400H00207
F400H00207
F400H00224
F400HO0224
SPRING
THRUST
21RM00215
21RM00215
X07099
1.5" Long
X07123
1.18" Long
BUTTON
THRUST
BOLT
X06901
X060901
WASHER
THRUST
F 124H00201
F 124H00201
F 124H0020 l
F600H00233
C400H00215
Y400H00246
Y400H00246
X07099
1.5" Long
21RM00215
21RM00215
D600H00202
D600H00202
CARRIER
PLUNGER
F400H00223
F400H00223
11
MANIFOLDS
F-4 SERIES
INTEGRAL UPDRAFT MANIFOLDS
F400E00518 1-1/4" S.A.E. carb--top front outlet with a machined flange for
bolt on exhaust pipe. Exhaust outlet gasket part #F400E00257.
Is considered the standard manifold on F163 engines.
F400E00514 1-1/4" S.A.E. carb--exhaust outlets both front and rear.
Exhaust outlet elbow part #F400E00321, outlet cover
part #F600E00227 and outlet gasket part #F600E00226
are component parts used with this "universal" manifold.
Most popular on F163 engines.
F162E00418 1" S.A.E. carb~top front outlet with a machined flange for
bolt on exhaust pipe. Exhaust outlet gasket part #F400E00257.
F162E00512 1" S.A.E. carb--top front exhaust outlet with 1-1/2"
National Pipe Thread for exhaust pipe.
INTEGRAL DOWNDRAFT MANIFOLDS
F400E00423 1-1/4" S.A.E. carb--with a center bottom exhaust outlet.
Exhaust outlet gasket part #F400E00205 or F400E00256.
F400E00601 1-1/4" S.A.E. carb--with a front side outlet.
NOTE: F-6 & Y-4 Manifolds to be issued at a later date.
12
DIM. B
DIM. A DIM.A DIM. A DIM. A
F Series 4 Cylinder Engines
Models F162 - F163
OIL PUMPS
PUMP-OIL
COMPLETE
F400L03301
F400L03304
STYLE
MTG
DIM
2
A=7-1/8
2
A=7-1/8
KIT
REPAIR
F6T02003
F6T02002
FULL FLOW
FILTER
MACHG.
No
No
SHAFT-PUMP
STUD-GEAR
F218L00204
8UL212
F218L00204
8UL212
GEAR-
DRIVE
F600H00205
Steel
D600H00220
CastIron
SCREEN
PICK-UP
F400L03550
F400L03550
FELT-
SCREEN
F Series 4 Cylinder Engines
Model F163
PUMP-OIL
COMPLETE
F400L04311
IF400L04313
F400L04331
STYLE
MTG
DIM
1
A--7-1/8
B=3/4
1
A=7-1/8
B=3/4
2
A=7-1/8
KIT
REPAIR
F6T02002
F6T02003
F6T02002
FULL FLOW
FILTER
MACHG.
Yes
Incl: Oil
Relief Valve
Yes
Incl: Oil
Relief Valve
Yes
SHAFT-PUMP
STUD-GEAR
F218L00204
8UL212
F218L00204
8UL212
F218L00204
8UL212
GEAR-
DRIVE
D600H00220
Cast Iron
F600H00205
Steel
D600H00220
Cast Iron
SCREEN
PICK-UP
D600L02120
D600L02120
F400L03550
FELT-
SCREEN
13
OIL PUMPS (CONTINUED)
F Series 4 Cylinder Engine
Models F4124 - F4140 - F4162
PUMP-OIL
COMPLETE
F600L04134
F600L04135
STYLE
MTG
DIM
1
A=9-1/8
B=3/4
1
A=9-1/8
B=3/4
KIT
REPAIR
F6T02003
F6T02002
FULL FLOW
FILTER
MACHG.
No
No
SHAFT-PUMP
STUD-GEAR
F600L00202
8UL212
F600L00202
8UL212
GEAR-
DRIVE
F600H00205
Steel
D600H00220
Cast Iron
SCREEN
PICK-UP
D600L02120
D600L02120
FELT-
SCREEN
F Series 4 & 6 Cylinder Engines
Models F163 F227 - F245
PUMP-OIL
COMPLETE
F400L04312
F400L04314
STYLE
MTG
DIM
1
A=7-1/8
B=3/4
1
A=7-1/8
B=3/4
KIT
REPAIR
F6T02002
F6T02003
FULL FLOW
FILTER
MACHG.
Yes
Yes
SHAFT-PUMP
STUD-GEAR
F218L00204
8UL212
F218L00204
8UL212
GEAR-
DRIVE
D600H00220
Cast Iron
F600H00205
Steel
SCREEN
PICK-UP
D600L02120
D600L02120
F Series 4 & 6 Cylinder Engines
Models F124 - F135 - F140 - F162 - F163 - F186 - F209 - F226 - F227 - F244 - F245
FELT-
SCREEN
PUMP-OIL
COMPLETE
F600L04131
F600L04132
STYLE
MTG
DIM
1
A=7-1/8
B=3/4
1
A=7-1/8
B=3/4
KIT
REPAIR
F6T02003
F6T02002
FULL FLOW
FILTER
MACHG.
No
No
SHAFT-PUMP
STUD-GEAR
F218L00204
8UL212
F218L00204
8UL212
GEAR-
DRIVE
F600H00205
Stee!
D600H00220
Cast Iron
SCREEN
PICK-UP
D600L02120
D600L02120
F Series 6 Cylinder Engines
Models F227 - F245
FELT-
SCREEN
PUMP-OIL
COMPLETE
F400L04315
STYLE
MTG
DIM
4
A=7-1/8
KIT
REPAIR
F6T02002
FULL FLOW
FILTER
MACHG.
Yes
SHAFT-PUMP
STUD-GEAR
F218L00204
8UL212
GEAR-
DRIVE
D600H00220
Cast Iron
SCREEN
PICK-UP
F400L02490
FELT-
SCREEN
F400L00229
14
OIL PUMPS (CONTINUED)
F Series 6 Cylinder Engines
Models F186 - F209 - F226 - F227 - F244 - F245
PUMP-OIL
COMPLETE
F600L41332
F600L41333
F600L04146
F600L41414
STYLE
MTG
DIM
4
A=7-1 / 8
4
A=7-1/8
1
A=7-1/8
B=31,/32
1
A=7-1/8
B=31,/32
KIT
REPAIR
F6T02003
F6T02002
F6T02003
F6T02002
FULL FLOW
FILTER
MACHG.
No
No
No
No
SHAFT-PUMP
STUD-GEAR
F218L00204
8UL212
F218L00204
8UL212
F218L00204
8UL212
F218L00204
8UL212
GEAR-
DRIVE
F600H00205
Steel
D600H00220
Cast Iron
F600H00205
Steel
D600H00220
Cast Iron
SCREEN
PICK-UP
F400L02490
F400L02490
D600L02120
D600L02120
FELT-
SCREEN
F400L00229
F400L00229
TC Series 2 Cylinder Engines
Model TC 56
PUMP-OIL
COMPLETE
Y400L40913
Y400L05020
~Y400L40915
STYLE
MTG
DIM
3
A=5-13/16
3
A=5-13/16
3
A=5-13/16
KIT
REPAIR
Y400T00205
Y400T00281
(**)
Y400T00207
FULL FLOW
FILTER
MACHG.
No
No
No
SHAFT-PUMP
STUD-GEAR
Y400L00245/
Y400L00353
21UL210/
Y401L00204
Y400L00353
Y401L00204
Y400L00245
21UL00210
GEAR-
DRIVE
D600H00220
Cast Iron
D600H00220
CastIron
F600H00205
Steel
SCREEN
PICK-UP
TC56L00301
TC56L00301
TC56L00301
FELT-
SCREEN
15
OIL PUMPS (CONTINUED)
Y Series 4 Cylinder Engines
Models Y69 - Y91 - Yl12
PUMP-OIL
COMPLETE
Y400L04091
Y400L05000
Y400L04093
Y400L05010
STYLE
MTG
DIM
1
A=5-13/16
1
A=5-13/16
1
A=5-13/16
1
A=5-13/16
KIT
REPAIR
Y400T00207
Y400T00282
(**)
Y400T00205
Y400T00281
FULL FLOW
FILTER
MACHG.
No
No
No
No
SHAFT-PUMP
STUD-GEAR
Y400L00245/
Y400L00353
21UL210/
Y401L00204
Y400L00353
Y401L00204
Y400L00245/
Y400L00353
21UL210/
Y401L00204
Y400L00353
Y401L00204
GEAR-
DRIVE
F600H00205
Steel
F600H00205
Steel
D600H00220
CastIron
D600H00220
CastIron
SCREEN
PICK-UP
D600L02120
Y400L00356
D600L02120
Y400L00356
FELT-
SCREEN
NOTE: Refer to specific engine specifications service list to determine service parts required.
NOTE: For F4 & F6 Oil Pumps - Refer to service bulletin #87-370.
NOTE: For TC56 & Y4 Oil Pumps - Refer to service bulletin #87-367.
NOTE: NLA & new P/N to be assigned.
NOTE: Must Order Drive Gear Separately.
16
F Series
4 Cyl Engine
Model F135
Model F140
Models F162-F163
F Series
6 Cyl Engines
Model F209
Models F226-F227
BORE
DIA.
3-1/8
3-3/16
3-7/16
3-3/16
3-5/16
PISTONS, RINGS & ASSOCIATED PARTS
Models F224-F245 3-7/16
TC Series
2 Cyl Engine
Model TC56
Series
Cyl Engine
Model Y91
Model Yl12
3-3/16
PISTON
(INCL: PIN &
RETAINING RING
F135A04021E
F209A04031E
F163A04081E
F163A04082E*
F163A04084E**
F209A04031E
F227A04111E
F227A04113E*
F227A04114E**
F163A04081E
F163A04082E*
Y400A04721E
Y400A04722E*
Y400A04724E**
2-7/8 Y400A04061E
3-3/16 Y400A04721E
Y400A04722E*
RING KIT
PISTON
(ENGINE SET)
F135T00104
F140T00182
F163T00119
F209T00133
F227T00115
F245T00110
TC56T00101
PIN
PISTON
F600A00214
F600A00214
F600A00214
F600A00214
F600A00214
F600A00214
Y400A00225
BUSHING
PISTON PIN
F400G00211
F400G00211
F400G00211
F400G00211
F400G00211
F400G00211
Y400G00235
RETAINER
PISTON PIN
X07108
F227000207"
X07011
X07011
F163A00205*
X07011
X07011
F227A00207*
X07011
F163A00205*
PYA00220
Y4000A00254*
Y91T00124
Y112T00162
Y400A00207
Y400A00225
Y400G00234
Y400G00235
PYA00202
PYA00202
Y400A00254*
NOTE:
NOTE:
*NOTE:
**NOTE:
Piston and Ring Kits available in standard and oversizes: .020, .030, .040 and .060.
Example for ordering: F163A04081E20 -- .020 oversize.
Piston Pin F600A00214 and Y400A00225 are available in standard and oversizes: .003 and.005.
Example for ordering: F600A00214003 = .003 oversize.
Optional plug.
Contains both plug and retainer.
17
ASSOCIATED VALVE TRAIN PARTS
F Series 4 Cyl Engine
Models F124-F135-F140-F162-F163
F Series 6 Cyl Engines
Models F186-F209-F226-
F227-F244-F245
TC Series 2 Cyl Engines
Model TC56
Y Series 4 Cyl Engines
Models Y69-Y91-Y112
INSERT
EXHAUST VALVE
F163A00206010
(1.358 OD)
F226A00237010
(1.451OD)
F163A00206010
(1.358OD)
TC56A00200010
(1.140OD)
Y400A00243010
(1.140 OD)
GUIDE
EXHAUST INTAKE
TM27100316"
TM27100316"
TC56100203
TC56100203
TAPPET
EXHAUST INTAKE
F600102520
F600102520
F600102520
F600102520
NOTE:
*NOTE:
F600102520 Tappets available in standard and the following oversizes: .001, .003, .005, .010, .015 and
.020.
Example for ordering: F600102520001 = .001 oversize.
For use on TM/TMD Engines ONLY--Use TM27100315 Oversize Guide - Service. Refer to SPB #82-329.
18
VALVES & ASSOCIATED PARTS
VALVE
EXHAUST
F Series 4 Cyl Engines
Models F124-F140-F162
F163 Early Model
(Standard Intake
Exhaust)
F600100351
Drilled Stem
StdMaterial
Dia head 1-13/64
(Standard Roto Exh.)
F400100328
Groove Stem
Roto
Std Material
Dia Head 1-13/64
(Special Valves)
F400100335
Groove Stem
Roto
Stellite
Dia Head 1-13/64
Bottom of Stem to
groove is .295
F600100352
Drilled Stem
StdMaterial
DiaHead 1-21/64
F400100332
Drilled Stem
StdMaterial
DiaHead 1-29/64
VALVE
INTAKE
F600100229
Drilled Stem
Dia Head 1-33/64
LOCK
EXH. &
INTAKE
Y400100205
Pin Type
SPRING
EXH. &
INTAKE
Y400100215
RETAINER
EXH. &
INTAKE
F600100343
Groove Stem
Roto
Dia Head 1-33/64
Botton of stem to
groove is .295
Z120100235 (E)*
Roto Type Y400100215
F400100202
F400100205
Drilled Stem
Z120100235
Roto Type Y400100215 F400100250(I)*
Dia Head 1-41/64
Y400100205
Pin Type
Y400100205
Pin Type
Y400100215
Y400100215
F400100202
F400100202
ROTO COIL
EXH. &
INTAKE
F400103410(E)*
F400103410 (E)*
NOTE: E = Exhaust
I = Intake
19
VALVES & ASSOCIATED PARTS
VALVE
EXHAUST
Models F135-F163
(Standard Intake &
Exhaust Valve can also
be used as Roto Valve
by adding Roto Coil.)
F601100303
Groove Stem
Roto
Std Material
Dia Head 1-13/64
Bottom of Stem to
Groove is .288
(Special Valves)
F600100353
Groove Stem
Roto
Stellite
Dia Head 1-13/64
Bottom of Stem to
Groove is .250
F Series 6 Cyl Engines
Models F186-F209-
F226-F227 Early Model
(Standard Intake
Exhaust)
F600100352
Drilled Stem
Std Material
Dia head 1-21/64
Standard Roto Exh.)
F600100348
Groove Stem
Std Material
Dia Head 1-21/64
(Special Valves)
F600100355
Groove Stem
Roto
Stellite
Dia Head 1-21/64
F600100351
Drilled Stem
Std Material
Dia Head 1-13/64
VALVE
INTAKE
F600100347
Groove Stem
Roto
Dia Head 1-33/64
Bottom of Stem to
Groove is .250
LOCK
EXH. &
INTAKE
CVT03234
(2 Req’d)
CVT03234
(2 Req’d)
12SI00207
Pin Type
SPRING
EXH. &
INTAKE
Y400100215
Y400100215
F600100232
RETAINER
EXH. &
INTAKE
F601100200
ROTO COIL
EXH. &
INTAKE
F601100301
F600100229
Drilled Stem
Dia Head 1-33/64
CVT03234 (E)*
CVT03234 (E)*
F600100232
F600100232
F601100200
F600100234
F601100301
F226103010(E)*
12SI00207
Pin Type
F600100232 F600100234
F226103010(E)*
NOTE: E = Exhaust
I = Intake
20
VALVES & ASSOCIATED PARTS
VALVE
EXHAUST
Model F244-F245
Early Model
(Standard Intake
Roto Exhaust Valve)
F400100328
Groove Stem
Roto
Std Material
Dia Head 1-13/64
(Special Valves)
F400100335
Groove Stem
Roto
Stellite
Dia Head 1-13/64
Bottom of Stem to
Groove is .295
F Series 6 Cyl Engines
Models F227-F245
(Standard Intake
Exhaust Valve can also
be used by adding
the Roto Coil.)
F601100303
Groove Stem
Roto
Std Material
Dia Head 1-13/64
Bottom of Stem to
Groove is .288
(Special Valves)
F600100353
Groove Stem
Roto
Stellite
Dia Head 1-13/64
Bottom of Stem to
Groove is .250
VALVE
INTAKE
F600100229
Drilled Stem
Dia Head 1-33/64
F600100343
Groove Stem
Roto
Dia Head 1-33/64
Bottom of Stem to
Groove is .295
LOCK
EXH. &
INTAKE
Y400100205 (I)*
Pin Type
Z120100235 (E)*
Z120100235 (E)*
Z120100235
SPRING
EXH. &
INTAKE
Y400100215
Y400100215
Y400100215
RETAINER
EXH. &
INTAKE
F400100202(1)*
F400100250(I)*
ROTO COIL
EXH. &
INTAKE
F400103410(E)*
F600100347
Groove Stem
Roto
Dia Head 1-33/64
Bottom of Stem to
Groove is .250
CVT03234 Y400100215 F601100200
F400103410(E)*
CVT03234
F601100301
Y400100215 F601100200 F601100301
NOTE: E = Exhaust
I = Intake
21
VALVES & ASSOCIATED PARTS
VALVE
EXHAUST
F Series 2 Cyl Engines
Model TC56
(Standard Intake
& Exhaust Valve)
Y400100324
Groove Stem
Roto
Std Material
Dia Head 1-1/64
(Special Valves)
Y400100323
Groove Stem
Roto
Stellite
Dia Head 1-1/64
Y Series 4 Cyl Engines
Models Y69-Y91-Y112
(Standard Intake &
Exhaust Valve)
Y400100322
Drilled Stem
Std Material
Dia Head 1-1/64
Y Series 4 Cyl Engines
Models Y-69-Y91-Y112
(Special Valves)
Y400100324
Groove Stem
Roto
Std Material
Dia Head 1-1/64
Y400100323
Groove Stem
Roto
Stellite
Dia Head 1-1/64
VALVE
INTAKE
Y400100332
Groove Stem
Roto
Dia Head 1-13/64
LOCK
EXH. &
INTAKE
Z120100235
Z120100235
SPRING
EXH. &
INTAKE
Y400100233
Y400100233
Y400100301
Drilled Stem
Dia Head 1-13/64
RETAINER
EXH. &
INTAKE
F400100250
F400100250
ROTO COIL
EXH. &
INTAKE
F400103410
Y400100205
Pin Type
Y400100215
Y400100332
Groove Stem
Roto
Dia Head 1-13/64
Y400100204
F400103410
Z120100235
Z120100235
Y400100233
Y400100233
NOTE: Refer to specific engine specifications service list to determine service
NOTE: E = Exhaust
I = Intake
F400100250
F400100250
~arts required.
F400103410
F400103410
22
WATER PUMPS
F Series 4 & 6 Cylinder Engines
Models F124 - F135 - F140 - F162 - F186 - F209 - F226 - F227 - F244 - F245
BODY
F140K00344
F140K00367
F162K00397
F162K00399
F162K00500
F209K00500
F226K00346
F226K00368
F226K00372
F226K00417
iF400K00400
F400K00401
F400K00404
!F400K00418
F400K00419
F400K00420
F400K00421
F400K00422
F400K00423
F400K00447
F400K00448
F400K00449
F400K00511
F400K00512
F400K00513
F400K00514
F401K00326
F600K00450
F600K00451
F600K00452
F600K00518
F600K00519
F600K00520
PUMP
COMPLETE
LESS PULLEY
F400K05146
F400K05134
F400K05146
F600K05193
F209K04122
F400K04471
F400K05134
F400K05146
F400K05146
F400K05146
F400K05134
F400K04471
F600K04501
F600K05193
F600K05203
F400K04471
F400K05134
F400K05146
F400K04300
F400K04471
F400K05134
F400K05146
F400K05146
F600K04501
F600K05193
F600K05203
F600K04501
F600K05193
F600K05203
KIT
REPAIR
F6T01011
F6T01011
F6T01011
F6T01011
F6T01012
F6T01014
F6T01011
F6T01011
F6T01011
F6T01011
F6T01012
F6T01011
F6T01011
F6T01014
F6T01014
F6T01011
F6T01011
F6T01014
F6T01011
F6T01011
F6T01013
F6T01014
F6T01011
F6T01011
F6T01011
F6T01014
F6T01011
F6T01011
F6T01014
F6T01011
F6T01011
SHAFT
F163K00200
F163K00200
F163K00200
F163K00200
F163K00200
F163K00200
F163K00200
F163K00200
F163K00200
F163K00200
F163K00200
F163K00200
F163K00200
F163K00200
F163K00200
F163K00200
F163K00200
F163K00200
F163K00200
E223K00200
F163K00200
F163K00200
F163K00200
F163K00200
F163K00200
F163K00200
F163K00200
F163K00200
F163K00200
F163K00200
SEAL
OA200K03040
OA200K03040
OA200K03040
OA200K03040
OA200K03040
OA200K03040
OA200K03040
OA200K03040
OA200K03040
OA200K03040
OA200K03040
OA200K03040
OA200K03040
OA200K03040
OA200K03040
OA200K03040
OA200K03040
OA200K03040
OA200K03040
OA200K03040
OA200K03040
OA200K03040
OA200K03040
OA200K03040
OA200K03040
OA200K03040
OA200K03040
OA200K03040
OA200K03040
OA200K03040
GASKET
TO C’CASE
F400K00340
F400K00340
F400K00340
F400K00340
F400K00340
F400K00340
F600K00371
F400K00340
F400K00340
F400K00340
F400K00340
F400K00340
F600K00371
F600K00371
F400K00340
F400K00340
F400K00371
F400K00340
F400K00340
F400K00340
F400K00371
F400K00340
F400K00340
F400K00340
F600K00371
F400K00340
F400K00340
F600K00371
F400K00340
F400K00340
HEIGHT
FO CRANK
12-5/8
11-1/2
12-5/8
11-1/2
17-3/8
12-5/8
10 Left
11-1/2
12-5/8
12-5/8
12-5/8
11-1/2
10 Left
10 Right
11-1/2
12-5/8
10 Left
11-1/2
12-5/8
14 Left
10 Left
11-1/2
12-5/8
12-5/8
10 Right
11-1/2
12-5/8
10 Right
11-1/2
12-5/8
INLET
VIEWED
FROM REAR
Left
Left
Left
Right
Right
Right
Left
Left
Left
Left
Left
Right
Right
Left
Left
Left
Left
Left
Right
Right
Right
Right
**NOTE: Pump sold only with pulley assembled. Must provide complete Part
Specification Number of engine. (F162K0429-) or (F162K429--)
***SEE: F600T00275, F600T00282, F600T00283 or F600T00289
Number or Model and
G Series 4 Cylinder Engines
Model G193
BODY
G193K00501
G193K00502
G193K00503
PUMP COMPLETE
LESS PULLEY
G193K05032*
G193K05021
G193K05032*
KIT
REPAIR
G193T00136
G193T00142
G193T00139
SHAFT
G193K00208
HD277K00202
G193K00208
SEAL
OA200K03040
OA200K03040
OA200K03040
* With Pull
23
WATER PUMPS (CONTINUED)
TC Series 2 Cylinder Engines
Model TC56
BODY
Y400K00409
PUMP
COMPLETE
LESS PULLEY
Y400K03697
KIT
REPAIR
Y400T00251
SHAFT
F163K00200
SEAL
TO C’CASE
OA200K03040
GASKET
TO CRANK
Y400K00340
HEIGHT
10
INLET
VIEWED
FROM REAR
Left
Y Series 4 Cylinder Engines
Models Y69 - Y91 - Yl12
BODY
Y400K0033~
Y112K0041~
Y400K00369
Y400K0040c~
Y400K0041C
PUMP
COMPLETE
LESS PULLEY
Y400K03353
Y112K04137
Y400K03697
Y400K03697
Y400K03617
KIT
REPAIR
Y400T00101
Y400T00101
Y400T00251
Y400TO0251
Y400T00251
SHAFT
Y400K00237
Y400K00237
F226K00223
F226KO0223
F226K00223
SEAL
TO C’CASE
Y400K02660
Y400K02660
OA200K03040
OA200K03040
OA200K03040
GASKET
TO CRANK
Y400K00340
Y400K00340
Y400K00340
Y400K00340
Y400K00340
HEIGHT
N/A
11-3/4
10
10
10
INLET
VIEWED
FROM REAR
N/A
Right
Left
Left
Right
24
WATER PUMP PULLEYS
MODELS: F163 - F227 - F245 - G193
By measuring the "diameter" & " height" and knowing the number of grooves and the "groove size" you
can determine the Water Pump Pulley.
By measuring the Pulley mounting "DIMS" you can determine the Production Water Pump.
INDENTED
DIA. ~: EXTENDED
FLUSH
CRAN~KCASE
#1 #2 #3
GROOVES
FRONT
25
DIA.
INDENTED
EXTENDED
FLUSH
CRANKCASE
#1 #2 #3
GROOVES
FRONT
GRVS DIA PULLEY GR1 GR2 GR3 HGT PRESS PUMP NOTES
1 3-3/4 Y112K00370 3/8 29/32 FLUSH
1 3.66 F401 K00360 1/2 2.43 FLUSH
1 4 Y400K00367 3/8 2-27/32 FLUSH
14-1/16 F244K00319 3/8 2-11/32 FLUSH
1 4-1/4 F600K00453 .441 1.88 .25
1 4-1/4 F209K00316 1/2 3-17/64 FLUSH
1 4-1/4 F209K00316 1/2 3-17/64 FLUSH
1 4-1/4 F209K00319 1/2 3-9/64 <13/32>
1 4-1/8 G193K00306 1/2 3-5/16 FLUSH
1 4-27/32 F400K00389 .660 2-13/16 3/32
14-27/32 F400K00389 .660 2-13/16 3/32
1 4-27/32 F400K00389 .660 2-13/16 11/64
1 4-27/32 F400K00389 .660 2-13/16 3/32
1 4-27/32 F400K00389 .660 2-13/16 3/32
1 4-27/32 F400K00389 .660 2-13/16 3/32
1 4-27/32 F401K00342 1/2 2-23/32 1/32
1 4-27/32 F401K00342 1/2 2-23/32 1/64
1 4-27/32 F401K00342 1/2 2-23/32 11/64
14-27/32 F401K00342 1/2 2-23/32 3/32
Y112K03721
F400K51328
Y400K36011
F600K52022
F600K51948
Y112K04136
F400K40040
F600K05198
G193K05032
F162K03403
F162K39713
Y400K36017
F400K03947
F162K04296
F162K34218
F400K05124
Y400K03601
F600K52032
F400K05143
Threaded shaft
Threaded shaft
26
GRVS DIA PULLEY GR1 GR2 GR3 HGT PRESS PUMP NOTES
1 4-27/32 F401K00342 1/2 2-23/32 7/64
1 4-3/8 F140K00379 1/2 3-9/64 <13/32>
1 4-5/16 GD193K00302 1/2 2-1/8 3/64
1 4-5/16 F401K00301 1/2 2-39/64 <13/64)
1 4-5/16 Y112K00339 1/2 ADJ 3-7/32 <7/32>
1 4-7/8 F226K00392 .441 2.32 <.24>
1 4.47 F400K00453 1/2 2.84 <.17>
1 5-1/32 GD193K00326 1/2 3-31/32 13/64
1 5-3/8 F162K00377 1/2 2-29/64 <15/64>
1 5-3/8 F226K00360 1/2 2-29/64 <37/64>
1 5-9/16 F401K00324 1/2 2-31/64 FLUSH
F400K51414
F600K05199
GD193K05021
F400K05136
Y400K03602
F600K05197
F600K51947
G193K05024
F400K05137
F600K05194
F400K04473
One fixed - one adjustable
(F6T06001)
Same as 4477 except w/
F226K00223 shaft & Brg
1 5-9/16 F401K00324 1/2 2-31/64 FLUSH F400K04477 Same as 4473 except w/
F163K00200 shaft & Brg
1 5-9/16 F401K00324 1/2 2-31/64 FLUSH
1 5-9/16 F401K00324 1/2 2-31/64 FLUSH
1 5-9/16 F401K00324 1/2 2-31/64 FLUSH
15-9/16 GD193K00209 1/2 3-1/4 13/64
1 6-3/8 F401K00306 1/2 2-1/8 <1/8>
2 4-1/4 F401K00329 .423 3/8 2-9/16 1/32
2 4-3/8 F209K00324 1/2 1/2 3-9/64 <13/32>
2 4-3/8 F209K00324 1/2 1/2 3-9/64 <13/32>
2 4-3/8 F209K00324 1/2 1/2 3-9/64 <13/32>
24-3/8 F162K00310 21/32 21/32 3-9/64 FLUSH
2 4-3/8 F209K00324 1/2 1/2 3-9/64 <13/32>
2 4-7/8 F401 K00358 .441 3/8 2-1/2 1/32
2 4-7/8 F400K00438 3/8 3/8 4 <1-5/16>
2 4.06 Y112K00384 3/8 3/8 2-1/2 .06
2 4.06 Y91K00336 3/8 3/8 2-17/32 <5/64>
2 4.06 Y112K00385 3/8 3/8 2.31 <.19>
2 4.81 F163K00401 3/8 3/8 3.15 <.68>
24.81 F163K00401 3/8 3/8 3.15 <.68>
2 4.81 F163K00402 3/8 3/8 3.77 <1.30>
2 5-1/2 F400K00451 3/8 3/8 1.78 .03
F400K05121
F400K05141
F400K05131
G 193K05022
F600K04502
F162K34022
F600K51927
F209K04122
F600K52013
F400K40012
F600K51927
F400K51327
F600K52023
Y400K03619
Y400K36010
Y400K36021
F162K34111
F600K51910
F600K51911
F600K52031
Threaded shaft
2?
DIA.
CRANKCASE
#1 #2 #3
GROOVES
FRONT_
~ HGT
GRVS DIA PULLEY GR1 GR2 GR3 HGT PRESS PUMP NOTES
2 5-1/2 F400K00451 3/8 3/8 1.78 .03 F162K42913
2 5-1/2 Y112K00328 21/32 21/32 3-9/64 FLUSH Y112K04131
2 5-3/16 F124K00319 3/8 3/8 2-17/32 FLUSH 10100007
2 5-3/16 F124K00319 3/8 3/8 2-17/32 FLUSH F400K40033
Threaded shaft
Threaded shaft
F4124T00114 or 10100007-
Threaded shaft
2 5-38 F226K00388 1/2 3/8 2-9/16 1/32 F400K51322
25.60 F600K00449 1/2 1/2 2.68 FLUSH F600K52036
2 6-3/4 F400K00443 3/8 3/8 2-1/2 <11/16> F600K52029
2 6-3/4 F400K00443 3/8 3/8 2-1/2 <11/16> F162K42911
34-1/16 F140K00356 3/8 3/8 3/8 3-1/32 1/4 F162K04293
34-1/16 F140K00378 3/8 3/8 3/8 3-1/32 11/32 F162K36539
3 4-1/16 F140K00356 3/8 3/8 3/8 3-1/32 1/4 F162K36523
34-1/16 F140K00378 3/8 3/8 3/8 3-1/32 11/32 F162K04298
3 4-7/8 F226K00358 3/8 3/8 3/8 3-1/32 <1/16) F600K05196
3 4-7/8 F401 K00312 3/8 3/8 3/8 3-1/32 <17/32> F600K51939
3 4-7/8 F401K00361 3/8 3/8 3/8 3-3/16 < .70> F600K51942
3 5-3/16 F209K00318 3/8 3/8 3/8 3-1/32 <1/16> F600K05195
3 5-3/16 F209K00328 3/8 3/8 3/8 3-1/32 <11/32> F162K04294
28
NOTES
29
FIGURE
ITEM
1
2
2A
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
DESCRIPTION QUANTITY
Elbow, water outlet ............................................................................................. 1
Plug, water outlet elbow .................................................................................... 1
Plug, water outlet elbow .................................................................................... 1
Nut, water outlet elbow-to-cylinder head ...................................................... 2
Washer, lock, water outlet elbow to cylinder head ....................................... 2
Thermostat, 180 degree ...................................................................................... 1
Ring, thermostat adapter .................................................................................... 1
Gasket, water outlet elbow ................................................................................ 1
Stud, water outlet elbow-to-cylinder head ...................................................... 2
Cap, oil filler ......................................................................................................... 1
Body, oil filler, crankcase .................................................................................. 1
Head, cylinder ..................................................................................................... 1
Gasket, cylinder head ......................................................................................... 1
Washer, plain, cylinder head-to-crankcase ................................................... 15
Screw, cylinder head-to-crankcase ................................................................... 7
Screw, cylinder head-to-crankcase ................................................................... 8
Plug, cylinder head, top rear ............................................................................. 1
Plug, cylinder head, left side ............................................................................. 2
Rod, oil gauge ...................................................................................................... 1
Support, oil gauge rod ........................................................................................ 1
Cock, cylinder water drain ................................................................................ 1
Short Engine (Service "S" Assembly) ............................................................... 1
Replacement Engine (Service "R" Assembly) ................................................. 1
Dowel, ring, gear cover and front end plate to-
crankcase .............................................................................................................. 1
Dowel, ring, front front end plate-to-crankcase,
upper right ........................................................................................................... 1
Plug, crankcase oil header .................................................................................. 2
Gasket, oil pan ..................................................................................................... 2
Pan, oil .................................................................................................................. 1
Washer,drain plug .............................................................................................. 1
Plug, oil drain ...................................................................................................... 1
Screw and lockwasher, oil pan-to-crankcase ................................................ 14
Block, filler, front ................................................................................................. 1
Gasket, filler block, front .................................................................................... 1
Washer, lock, front filler block-to-crankcase ................................................... 2
Screw, front filler block-to-crankcase ............................................................... 2
Gasket, filler block, rear ...................................................................................... 1
Screw, rear filler block -to-crankcase ................................................................ 2
Washer, lock, rear filler block-to-crankcase .................................................... 2
Block, filler,rear .................................................................................................... 1
Seal, rear bearing, oil ........................................................................................... 2
Guard, rear bearing, oil ...................................................................................... 1
Gasket, valve chamber cover ............................................................................. 1
Cover, valve chamber .............................................................. 1
Gasket,copper,valve chamber cover -to-crankcase ........................................ 1
Nut, valve chamber cover-to-crankcas
31
ITEM
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
FIGURE 1 (CONTINUED)
DESCRIPTION QUANTITY
Stud, valve chamber cover-to-crankcase ......................................................... 2
Baffle, valve chamber oil drain, rear ................................................................. 1
Baffle, valve chamber oil drain, front ............................................................... 1
Plug/socket, crankcase oil ................................................................................ 2
Plug, oil relief valve ............................................................................................ 1
Gasket, copper, oil pressure relief valve .......................................................... 1
Spring, oil pressure relief valve ......................................................................... 1
Washer, plain, oil pressure relief valve ..................................................... UAR
Plunger, relief valve ............................................................................................ 1
Plug, expansion, crankcase-at-rear camshaft bearing .................................... 1
Screw and washer, timing hole cover .............................................................. 1
cover, timing hole ................................................................................................ 1
Felt, timing hole cover ........................................................................................ 1
Housing, flywheel ............................................................................................... 1
Screw, flywheel housing plug ......................................................................... 16
Washer, lock, flywheel housing plug ............................................................. 16
Dowel, ring, flywheel housing-to-crankcase ................................................... 2
Washer, lock, flywheel housing-to-crankcase ................................................. 5
Screw, flywheel housing-to-crankcase ............................................................. 2
Screw, flywheel housing-to-crankcase ............................................................ 3
Plug, expansion, crankcase core hole end ....................................................... 1
Plug, expansion, crankcase core hole sides ..................................................... 2
Washer, plain, crankcase, left side .................................................................... 2
Screw, crankcase left side ................................................................................... 2
Screw, cylinder head, distributor stud plug .................................................... 1
Washer, plain, cylinder head, distributor stud plug ...................................... 1
Capsule, coolant conditioner ............................................................................. 2
Cylinder and Crankcase "S" Assembly
Composed of:
Cylinder and crankcase, bearings, caps, guides, inserts, complete
valve mechanism, supports, pistons and rings, connecting rods,
crankshaft, camshaft, front end plate, gears, filler blocks, cylinder
head, gaskets, gear cover, oil pump, oil pan, studs, nuts, screws,
washers, pins and plugs
Crankcase Service "R" Assembly
Composed of:
Cylinder block, connecting rods, camshaft bushings, bearing caps,
valve train, tappets, camshaft, main and rod bearings, crankshaft
pistons, piston pins, piston rings, front end plate, thrust plate, cam
gear, crankshaft gear, oil gauge rod support, oil gauge rod, hole
cover-fuel pump, oil guard-rear bearing and service gasket set.
33
FIGURE 2. VALVE AND CAMSHAFT
34
FIGURE 2
ITEM DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
Valve, exhaust ........................................................................................... 4
Insert, valve seat, exhaust (0.010 oversize for Service) ....................... 4
Guide, Valve stem, intake and exhaust ................................................. 8
Spring, valve, intake and exhaust .......................................................... 8
Roto coil, exhaust ...................................................................................... 4
Lock, valve spring retainer, intake and exhaust ................................ 16
Tappet, valve ............................................................................................. 8
Valve, intake .............................................................................................. 4
Retainer, valve spring, intake ................................................................ 4
Camshaft (steel) ........................................................................................ 1
Key, cam gear-to-camshaft ...................................................................... 1
Plate, camshaft thrust .............................................................................. 1
Washer, lock, thrust plate-to-crankcase ................................................ 2
Screw, thrust plate-to-crankcase ............................................................ 2
Gear, camshaft .......................................................................................... 1
Nut, cam gear-to-camshaft ...................................................................... 1
Bushing, camshaft, front .......................................................................... 1
Bushing, camshaft, center ........................................................................ 1
Bushing, camshaft,rear ............................................................................ 1
35
FIGURE 3
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
DESCRIPTION
Ring Kit, re-ring ..... ~ ..................................................................................
1
Piston (includes: piston, pin and retaining rings) ................................ 4
Pin, piston .................................................................................................. 4
Ring, retaining .......................................................................................... 8
Rod, connecting, less bearings (including bushing,
bolts and nuts) .......................................................................................... 4
Bushing, piston pin .................................................................................. 4
Bolt, connecting rod ................................................................................. 8
Nut, connecting rod bolt ......................................................................... 8
Pin, cotter, connecting rod nut ............................................................... 8
Bearing, connecting rod ........................................................................... 4
Bearing, crankshaft front, upper and lower ......................................... 1
Crankshaft (includes Index 13) ............................................................... 1
Bearing, crankshaft pilot ......................................................................... 1
Key, crankshaft gear ................................................................................. 1
Gear, crankshaft ........................................................................................ 1
Thrower, crankshaft oil (not required) (not illustrated) ..................... 1
Pulley, crankshaft ..................................................................................... 1
Washer, pulley-to-crankshaft ................................................................. 1
Screw, pulley-to-crankshaft .................................................................... 1
Belt, alternator and water pump drive .................................................. 1
Dowel, bearing cap-to-crankcase, front ................................................ 2
Cap, crankshaft bearing, front ................................................................ 1
Bolt, place, bearing cap-to-crankcase, center ........................................ 2
Cap, crankshaft bearing, center .............................................................. 1
Dowel, bearing cap-to-crankcase, center and rear .............................. 4
Bolt, place, bearing cap-to-crankcase, front and rear .......................... 4
Cap, crankshaft bearing, rear ................................................................. 1
Bearing, crankshaft, center, upper and lower ..................................... 1
Bearing, crankshaft, rear, upper and lower .......................................... 1
Bolt, flywheel-to-crankshaft .................................................................... 6
Washer, lock, flywheel-to-crankshaft .................................................... 6
Nut, flywheel-to-crankshaft .................................................................... 6
Flywheel (including ring gear) ............................................................... 1
Gear, ring, flywheel ................................................................................. 1
37
FIGURE 4. FRONT END PLATE AND GEAR COVER
2
26
25
34
9
10 12 13
14
16
1718
19 20
23 21
22
38
FIGURE 4
ITEM DESCRIPTION QUANTITY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
Gasket, front end plate ............................................................................ 1
Plate, front end .......................................................................................... 1
Washer, lock, front end plate-to-crankcase, behind gear ................... 1
Screw, front end plate-to-crankcase, behind gear ............................... 1
Washer, lock, front end plate-to-crankcase .......................................... 1
Screw, front end plate-to-crankcase ....................................................... 1
Washer, plain, front end plate-to-crankcase ......................................... 1
Screw, front end plate-to-crankcase ....................................................... 1
Gasket, gear cover .................................................................................... 1
Cover, gear ................................................................................................ 1
Seal, oil and felt ......................................................................................... 1
Washer, plain, gear cover-to-crankcase ................................................ 1
Screw, gear cover-to-crankcase ............................................................. 1
Washer, plain, gear cover-to-crankcase at upper dowel .................... 1
Screw, gear cover-to-crankcase at upper dowel .................................. 1
Screw and lockwasher, gear cover-to-crankcase ................................. 1
Washer, plain, gear cover-to-crankcase lower dowel ......................... 1
Screw, gear cover-to- crankcase at lower dowel .................................. 1
Washer, plain, gear cover-to-filler block, upper right ......................... 1
Screw, gear cover-to-filler block, upper right ...................................... 1
Screw, gear cover-to-filler block, upper left ......................................... 1
Screw, washer, gear cover-to-filler block, lower .................................. 2
Washer, plain, gear cover-to-filler block, upper left ........................... 1
Screw, gear cover-to-end plate, upper and lower ............................... 2
Washer, lock, gear cover-to-end plate ................................................... 2
Nut, gear cover-to- end plate .................................................................. 2
39
FIGURE 5. OIL PUMP
19.
20
18
21
40
FIGURE 5
ITEM DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
Bushing, oil pump drive shaft (in crankcase) ....................................... 1
Gear, oil pump drive ................................................................................ 1
Pin, oil pump drive gear .......................................................................... 1
Stud, oil pump body-to-center bearing cap .......................................... 1
Washer, lock, oil pump-to-center bearing cap ..................................... 1
Nut, oil pump-to-center bearing cap ..................................................... 1
Body, oil pump * ....................................................................................... 1
Shaft, oil pump drive ............................................................................... 1
Stud, oil pump idler gear ........................................................................ 1
Key .............................................................................................................. 1
Gear, oil pump, driver ............................................................................. 1
Gear, oil pump, idler ................................................................................ 1
Ring, retaining .......................................................................................... 1
Gasket, oil pump ...................................................................................... 1
Cover, oil pump ........................................................................................ 1
Gasket, cover-to-strainer frame .............................................................. 1
Frame, oil pump strainer ......................................................................... 1
Spacer, oil pump strainer ........................................................................ 1
Washer, lock, oil pump cover-to-body and oil pump
strainer thru cover-to-body ..................................................................... 6
Screw, oil pump cover-to-body and oil pump strainer
thru cover-to-body ................................................................................... 6
Screen, oil strainer ................................................................................... 1
*Not Serviced Seperately
FIGURE 6. WATER PUMP
18
19
17 16
15 14
12
11
6
10 10
42
FIGURE 6
ITEM DESCRIPTION QUANTITY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
2O
Hose, water outlet elbow-to-water pump by pass .............................. 1
Clamp, hose, water outlet elbow and water pump ............................. 2
Nipple, water pump by-pass .................................................................. 1
Plug, pipe ................................................................................................... 1
Body, water pump .................................................................................... 1
Screw and washer, water pump-to-crankcase, right side .................. 1
Bearing and shaft, water pump .............................................................. 1
Ring, retaining .......................................................................................... 2
Pulley, water pump * ............................................................................... 1
Screw, water pump-to-crankcase ........................................................... 3
Washer, lock, water pump-to-crankcase ............................................... 3
Plug, pipe ................................................................................................... 1
Gasket, water pump seal ......................................................................... 1
Seal, water pump ...................................................................................... 1
Impeller, water pump .............................................................................. 1
Gasket, plate-to-body ............................................................................... 1
Plate, water pump back ........................................................................... 1
Gasket, water pump-to-crankcase ......................................................... 1
Screw, water pump plate-to-body ......................................................... 4
Nipple, water outlet elbow by-pass ....................................................... 1
*Not Serviced Seperatly
Use: Complete Pump -or- Service Pump (Less Pulley)
43
THE FRONT END GASKET KIT IS Y4U02009
CLARK GEAR COVER
Y400 "B" Model
with live stud idler
THE FRONT END GASKET KIT IS Y4U02009
The Hydraulic System on this engine is located on the side opposite manifold with the pump
mounted on the front end plate side and driven off the crankshaft gear thru the idler. The
engine was produced with 39° helix angle gears only.
The oil filter return line on this "B" Model front end must be routed to the gear cover- outboard
bearing support - to assure proper wash of the bearings.
The idler parts are:
X17033 Pin- Idler Gear Thrust Washer to Crank
Y69G00203 Bearing Needle -Idler Stud Inner
Y400H00246 Washer - Idler Gear Thrust
Y112H03152 Gear Assy- Idler
Y112B00215 Spring - Idler Gear Thrust to Plunger
F400H00207 Plunger - Idler Gear Thrust
Y112B03151 Support Assy - Idler Stud including:
1- X06901 Screw - Thrust Button
1- X14221 Washer - Thrust Button
1- Y400G00238 Bearing - Needle
Y69B00215 Gasket - Idler Support
X04038 Stud - Support to gear cover
X14324 Washer - Support to gear cover
X18472 Nut lock - Support to gear cover
X01706 Pin - Support to gear cover
(3)
{1)
(1)
(1)
(1)
(1)
(1)
(1)
(3)
(6)
(3)
(2)
These gear covers can be identified by the Casting Number Y400B00603 or Y400B00506 located
on the front face above and behind the crankshaft pulley.
The live stud "B" Model arrangement is readily distinguished from the fixed stud "C" Model
engine in that "B" Model has an opening for the idler stud outboard bearing support- the "C"
Model does not.
THE FRONT END GASKET KIT IS Y4U02009
CLARK GEAR COVER
Y400 "C" Model
with fixed stud idler
THE FRONT END GASKET KIT IS Y4U02009
This engine has the Hydraulic System located on the side opposite manifold, mounted on the
front end plate and driven off the crankshaft gear thru the idler.
This engine was produced with 39° helix angle gears only.
The idler is lubricated internally; therefore, the oil filter return line must be routed to the
crankcase, not the gear cover.
The idler parts are:
X17033 Pin - Idler Gear Thrust Washer to Crankcase (3)
Y400H00251 Stud - Idler Gear (1)
Y400H00246 Washer - Idler Gear Thrust (1)
Y400H03360 Gear- Idler (1)
Y400H00252 Washer - Idler Thrust (1)
X22099 Screw - Lock (1)
In working with this idler see Instruction Drawing Y400H03370 for assembly instructions and
be sure to maintain .004 clearance between the gear and its thrust washer.
These gear covers can be identified by Casting Numbers Y400B00608 orY400B00467 located on
the front above and behind the crankshaft pulley.
The fixed stud idler front end can be easily distinguished from the live stud model by the
absence of an outboard bearing support.
THE FRONT END GASKET KIT IS F4U02005
CLARK GEAR COVER
"B" Model F400 & F600
with fixed stud idler
THE FRONT END GASKET KIT IS F4U02005
The Hydraulic System is located on the side opposite manifold with the pump mounted on
the front end plate and driven off the crankshaft gear thru the idler.
It was produced with 21
° helix gears only
The oil filter return line on the "B" Model front end must be routed to the front of the gear
cover, at the idler stud, to assure a good "wash" of the bearings.
The idler parts are:
X17033 Pin - Idler gear thrust washer to crankcase
F600H00228 Stud - Idler gear
X17090 Pin - Idler stud (end)
F600H03211 Gear Assy. Idler including:
1- F600H00321 Gear
1- X13210 Bearing Ball - Inner
1- X13211 Bearing Ball - Outer
F124H00201 Washer - Idler gear thrust
F600H00229 Sleeve - Idler gear retainer
F600H00230 Guide - Idler gear retainer
X07099 Spring - Idler gear retainer
(2)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
This gear cover should be readily identifiable by the casting number that appears on the
front face in the area of the camshaft gear.
The fixed stud "B" Model gear cover Casting Numbers are F244B00600, F244B00501, and
F244B00502.
This fixed stud arrangement is readily distinguished from the "live stud" engines in that
the gear cover does not have a hole at the idler for assembly of an outboard bearing sup-
port.
THE FRONT END GASKET KIT IS F4U02005
CLARK GEAR COVER
"B" Model F400 & F600
with live stud idler
5O
THE FRONT END GASKET KIT IS F4U02005
The Hydraulic System on this engine is located on the side opposite manifold with the
pump mounted on the front end plate side and driven off the crankshaft gear thru the
idler. This style was produced with both 37° or 21° helix gears and the gear cover must be
removed to determine which were employed with the particular engine unless the name-
plate is intact and the specification number can be obtained. The idler arrangement, except
for the idler gear itself, is the same for both helix angles.
These covers can be identified by the Casting Number F400B00501, F400B00512 or
F400B00532 located on the front face of the mounting flange in the area of the camshaft
gear. Over the years several versions of the outboard bearing support and thrust arrange-
ment were used; however, consider the latest components to be applicable in your service
work and use the following:
X17033 Pin - Idler Thrust Washer to Crankcase
F124G00200 Bearing Idler Stud-Needle
F124H00201 Washer - Idler Thrust
F209H02011 Gear Assy 21 Idler- Including:
1- F124H00200 - Stud Idler
or
F209H03011 Gear Assy 37 Idler including:
1- F124H00200 - Stud Idler
F400B00245 Support - Idler Stud
F400B00227 Gasket
X14324 Plain Washer - Support to Gear Cover
X18472 Nut - Support to Gear Cover
X01904B Stud - Support to Gear Cover
X01720 Pin - Support to Gear Cover
X13099A Bearing Ball - Idler Stud
21RM00215 Spring - Idler Thrust
F400H00207 Plunger - Idler Thrust
X14221 Washer
X06901 Screw
(2)
(1)
(1)
(1)
(1)
(1)
(1)
(6)
(3)
(3)
(2)
(1)
(1)
(1)
(1)
(1)
The oil filter return line should be routed to the idler support to assure "wash" of the
bearings. The live stud idler and fixed stud idler can be distinguished by the gear cover -
the live stud has the outboard bearing support bolted to the gear cover - the fixed stud is
cast closed. This arrangement was produced with and without cam gear governor - aside
from the gear cover, casting parts should be interchangeable as far as the idler is concerned.
51
THE FRONT END GASKET KIT IS F6U02002
CLARK GEAR COVER
"C" Model F600
with fixed stud idler
52
THE FRONT END GASKET KIT IS F6U02002
This gear cover handles hydraulics on both sides of the engine. The implement pump is
located on the side opposite manifold mounted on the front end plate and driven off the
crankshaft thru an idler.
The steering pump is also mounted on the front end plate - its location is on the manifold
side and here the camshaft serves as the idler.
When a drive line cooling pump (Hydra Cool) is used that pump is mounted on the gear
cover and is tang driven off the nose of the steering pump gear.
This front end was produced with 21° helix gears only.
This idler arrangement is lubricated internally and the oil filter return line should not be
routed to the gear cover as that would pressurize the filter outlet and result in reduced flow
through the oil filter.
The idler parts are:
F400H00226 Stud - Idler Gear
F400H04101 Gear Assy Idler - including:
2- X13210 Bearing Ball
2- X07653 Ring - Retainer Snap
F600H00232 Sleeve Idler Gear Retainer
X07123 Spring - Retainer - Idler Gear
(1)
(1)
(1)
(1)
These gear covers should be readily identifiable by the casting number that appears on the
front face of the mounting flange at the top directly above the crankshaft pulley.
The Casting Number is F227B00603 and if it does not have the opening for Hydra Cool
pump drive it machined into a finished F227B00603. If there is a third hydraulic pump
location it is machined into F227B00403.
As of January 1,1973, this front end is limited to the F600 engine only due to special crank-
case casting requirements. F400 engines crankcases with special idler stud location are not
available.
53
THE FRONT END GASKET KIT IS F4U02004
HYSTER F4 GEAR COVER
54
THE FRONT END GASKET KIT IS F4U02004
This front end can be identified by Casting Number F162B00412 located on the front face of
the gear cover above the crankshaft opening (directly above the hydraulic pump).
55
THE FRONT END GASKET KIT IS F4U02006
TOWMOTOR GEAR COVER
F400 & F600
Front end with idler
56
THE FRONT END GASKET KIT IS F4U02006
This engine drives the Hydraulic System directly off the nose of the crankshaft thru a set of
coupling gears and an internal spline drive sleeve.
The accessory drive pulley is located on the side opposite the manifold and is driven thru
an idler off the crankshaft gear.
This front end can be identified be Casting Number F400B00513 located directly above the
Hydraulic Pump (crankshaft opening) on the front face of the gear cover.
Idler parts used with this engine are:
F400H00222 Stud - Idler
X17033 Pin
1- Idler Gear to Bushing
2- Idler Gear Thrust Washer to Crankcase
C400H00215 Washer - Idler Gear Thrust
F400H03240 Gear Assy Idler including
1- F400G00219 Bushing
F400H00223 Carrier - Idler Thrust Plunger
21RM00215 Spring - Idler Thrust Plunger
F400H00224 Plunger - Idler Thrust Plunger
8PK00214 Button - Idler Thrust
(1)
(3)
(1)
(1)
(1)
(1)
(1)
(1)
This engine has an accessory housing along the engine side opposite the manifold which
serves as a distributor drive arrangement in addition to its purpose of providing for the fan
drive feature of this engine.
57
THE FRONT GASKET KIT IS Y4U02006
TOWMOTOR GEAR COVER
Y400 Front end with idler
58
THE FRONT GASKET KIT IS Y4U02006
This engine drives the Hydraulic System directly off the nose of the crankshaft thru a set of
coupling gears and an internal spline drive sleeve.
The accessory drive pulley is located on the side opposite manifold and is driven thru an
idler off the crankshaft gear.
This front end can be identified be Casting Number Y112B00503 located on the front face of
the gear cover above the crankshaft opening (directly above the hydraulic pump).
Idler parts used with this engine are:
Y400H00238 Stud - Idler Gear
D600H00202 Washer - Idler Gear Thrust
Y400H03170 Gear Assy Idler including:
1- Y400G00230 Bushing
F400H00223 Carrier - Idler Plunger
21RM00215 Spring - Idler Thrust
F400H00224 Plunger - Idler Thrust
8PK00214 Button - Idler Thrust
(1)
(1)
(1)
(1)
(1)
(1)
(1)
59
SERVICE AND PARTS
Available from your Authorized
WISCONSIN
Service Center
SALES OFFICE:
2020 Fletcher Creek Drive, Memphis, Tennessee 38133
Phone: (901) 371-0353 or Toll Free (800) 932-2858
www.wisconsinmotors.com
JUN 2006
LIT 10253
! WARNING !
California Proposition 65
The engine exhaust from this product
contains chemicals known to the State of
California to cause cancer, birth defects or
other reproductive harm.
WISCONSIN
MOTORS, LLC
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