Continental_L Head F 163 Etc Quick_Reference Continental L Quick Reference

User Manual: Continental_L-Head-F-163-etc-Quick_Reference Continental Engines

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CONTINENTAL

L-HEAD

QUICK REFERENCE CATALOG

WISCONSIN

MOTORS, LLC

2020 Fletcher Creek Drive, Memphis, Tennessee 38133

www.wisconsinmotors.com

(800) 932-2858

Wisconsin Motors, LLC

INDEX

Forward

Specification Number Information

Preface

Engine Part Classification

Section I Index (L-Head)

Section I Index (L-Head)-Continued

III

FOREWORD

Listings in this catalog are alphabetical. In order to locate subject parts in this catalog, simply refer to

the index which shows the part, under its common name, which will indicate the page the information

is located on.

Information on size availability and ordering over or under size parts are included at the end of each

respective parts section.

The parts listed in this catalog are the common wearing type parts used in rebuilding engines.

If a requirement exists for the non or low wearing parts, they can be obtained by consulting the

Wisconsin Motors, LLC Warehouse distributor or dealer, giving either the part number required or provide

the engine model number, specification number, serial number and application, if possible.

The following is a list of literature and service parts information available through the

Wisconsin Motors, LLC Warehouse distributor/dealer organization:

1. TTP10024 - Continental L-Head Engines Overhaul Manual (Nominal Charge)

2. LIT10137 - Continental TM Engines Overhaul Manual (Nominal Charge)

3. LIT10148 - Continental TMD Engines Overhaul Manual (Nominal Charge)

4. TTP10069 - Continental TMDT Engines Overhaul Manual (Nominal Charge)

(use with TTP10099).

5. LIT10188 - Continental Industrial Service Bulletins (Nominal Charge)

6. LIT10171 - Cross Reference List on “B”, “R” and “S” Assemblies

(L-Head & TM/TMD/TMDT)

7. LIT10251 - Wall Chart - Supplement to LIT10171

8. LIT10252 - Catalog - Supplement to LIT10171

9. Service Parts Price List

10. “R” Assembly Price List

11. “S” Assembly Price List

12. Brochures on Short Blocks and “S” Assemblies

13. Microfiche Program - Listing Service Parts Requirements for Current Engines

(Nominal Charge)

Identification by Engine Series:

TC Series - Includes Engine Model TC56.

Y4 Series - Includes Engine ModelsY69, Y91 and Yl12.

F4 Series - Includes Engine Models F124, F135, F140, F162, and F 163.

F6 Series - Includes Engine Models F186, F209, F226, F227, F244, and F245.

TM Series - Includes Engine Models TM13, TM20 and TM27.

TMD Series - Indudes Engine Models TMD13, TMD20 and TMD27.

TMDT Series - Includes Engine Model TMDT27.

SPECIFICATION NUMBER INFORMATION

Up until the early 1960’s, the specification numbers issued ran from I thru 2999 and had

NO real meaning except in some isolated instances. For these OLD ENGINES, it is imperative

that you have the MODEL along with the specification and the APPLICATION.

Then - specification numbers were issued that have reason.

Specification Numbers F163, F227, F245, TC56, Yl12, TM13, TMD13, TM20 and TMD20

have the following descriptions:

4000 Series -Non-Material Handling Equipment Spedfications

(ie. Welders, Sweepers, Air Compressors and etc.)

5000 Series - Power Units and Standard Specifications

6000 Series - Military Specifications

8000 Series - Material Handling Equipment Specifications

TM27, TMD27 and TMDT27 have the same reasoning except it was taken a step further.

4500 Series, 5100 Series and 8500 Se.ries specifications were built with the ORIGINAL

overhead oiling systems and some of the rocker shaft components as well as the cylinder head

may not be available. Refer to Service Bulletin #81-323 and 87-363 for additional information.

As a result of these changes the specification numbers were replaced by 4600 Series, 5200

Series and 8600 Series specifications.

In mid 1989 specification series 4600, 5200 and 8600 were again changed to, 4700, 5300

and 8700 series specifications. This change is reviewed in the Cylinder Head Screws Section,

in the Distributor News Letter #89-14.

At the same time as the mid-1989 TM - TMD - TMDT27 specification number changes

were being implemented, another MAJOR change was taking place...

We now issue specification numbers in a Sequential manner...

BEFORE: TM13 - TMD13 - TM20 - TMD20 - TM27 - TMD27 and TMDT27

could all have a specification number of 4601 with different customers.

TODAY: Specification 8052 would be assigned to TM20 and ABC Forklift

Company and NEVER to another model.

PREFACE

The following terminology will be used throughout the manual and is meant to simplify

the process of identifying groupings, any variations will be noted.

F-4 SERIES This refers to the following engine models;

F124, F4124, F135, F140, F4140, FA140, F162, F4162,

FA162 & F163. FS145, FS162 & FS4145 are military models that

fall into the F-4 series with very limited parts availability.

F-4 series late models are F135 & F163.

F-6 SERIES This refers to the following engine models;

F170, F186, F209, F218, F226, F227, F244, F245, F6170,

F6186, F6209, F6218, F6226, F6227 & F6244.

FS218, FS244, FS6218 & FS6244 are military engines that

fall into the F-6 series with very limited parts availability.

F-6 series late models are F227, F245 & F6227.

Y-4 SERIES This refers to the following engine models;

Y69, Y91, Yl12, YAl12, IYl12, Y4069, Y4091 & Y4112.

YS69 & YSl16 are military engines that fall into the Y-4 series

with very limited parts availability.

III

"Key" Letters

ENGINE PART CLASSIFICATIONS

Cylinder Blocks, Cylinder Heads, Cylinder Sleeves, Cylinder Head Gaskets, Pistons,

Piston Pins, Piston Rings, Inserts, Cylinder Head Covers and other Miscellaneous Parts.

B. Flywheel housings, Oil Pans, End Plates, Gear Covers, Bearing Caps, Oil Seals, Filler

Blocks, Oil Pan Gaskets and other Miscellaneous Parts.

C. Crankshafts, Flywheels, Thrust Washers, Ring Gears, Vibration Dampers, Oil

Throwers, Stub Shafts and other Miscellaneous Parts.

D. Connecting Rods, Connecting Rod Bolts.

E. Exhaust Manifolds, Exhaust Manifold Gaskets, Flanges, Shields, Crabs and other Miscella-

neous Parts.

F. Intake Manifolds, Gaskets and other Miscellaneous Parts.

G. Bearings and Bushings.

H. Gears, Chains, Sprockets.

I. Valves, Valve Guides, Valve Springs, Tappets, Retainers, Camshafts, Push Rods,

Rocker Arms and other Miscellaneous Parts.

K. Hose, Fan Belts, Fan Blades, Water Pumps and Parts, Pulleys, Shrouds, Thermostats,

Tubes and other Miscellaneous Parts.

L. Float-o Screens, Oil Pumps, Tubing, Oil Fillers and other Miscellaneous Parts.

M. Pulleys, Suppressors, Brackets, Straps and other Miscellaneous Parts.

O. Starting Jaws, Cranks, Washers, Supports and other Miscellaneous Parts.

P. Power Unit Parts, House Equipment, Tanks, Tubes and other Miscellaneous Parts.

S. Governor Springs, Arms, Weights, Governor Rods, Governor Bearings and other Miscella-

neous Parts.

T. Bearing Kits, Water Pump Kits, Piston Kits, Gasket Kits, Valve Kits, Camshaft Kits, Crankshaft

Kits, Cylinder Head Kits and other Miscellaneous Kits - Tools.

U. Gasket Kits.

V. Belts, Pulleys, Gaskets, Brackets and other Miscellaneous Parts.

W. Wire and Cable.

X. Studs, Screws, Nuts, Washers, Gaskets, Keys, Pins, Plugs, Fittings, House Clamps,

Hose, Ball Bearings and other Miscellaneous Parts.

DISTRIBUTOR PARTS CATALOG (L-HEAD)

SECTION I

INDEX

Bearings - Crankshaft and Main Bearings ............................................. 1 - 2

Bushings - Camshaft .............................................................................. 1 - 2

Camshafts .............................................................................................. 3 - 4

Connecting Rods .......................................................................................... 5

Filler Blocks .................................................................................................. 6

Gasket Sets - Engine ............................................................................. 7 - 8

Gears - Camshaft and Crankshaft Sets ....................................................... 9

Gear - Fan Drive ........................................................................................ 10

Gear - Idler ................................................................................................. 11

Manifolds .................................................................................................... 12

Oil Pumps ........................................................................................... 13 - 16

Pistons, Rings & Associated Parts ............................................................. 17

Associated Valve Train Parts ...................................................................... 18

Valves and Associated Parts .............................................................. 19 - 22

Water Pumps ...................................................................................... 23 - 24

Water Pump Pulleys ........................................................................... 25 - 28

INDEX (CONTINUED)

Explode View

Cylinder Head, Crankcase, Oil Pan & Flywheel Housing

(Figure #1) .......................................................................... 30- 33

Valve & Camshaft (Figure #2) ................................................... 34 - 35

Piston, Crankshaft and Flywheel (Figure #3) ............................ 36 - 37

Front End Plate and Gear Cover (Figure #4) ............................ 38 - 39

Oil Pump (Figure #5) ................................................................. 40 - 41

Water Pump (Figure #6) ............................................................ 42 - 43

Gear Cover Identification

Clark Gear Cover Y400 "B" Model

with Live Stud Idler .................................................................... 44 - 45

Clark Gear Cover Y400 "C" Model

with Fixed Stud Idler ................................................................. 46 - 47

Clark Gear Cover "B" Model F400 and F600

with Fixed Stud Idler ................................................................. 48 - 49

Clark Gear Cover "B" Model F400 and F600

with Live Stud Idler .................................................................... 50 - 51

Clark Gear Cover "C" Model F600

with Fixed Stud Idler (F227A502 & F245A509 CC) .................. 52 - 53

Clark Gear Cover "C" Model F600

with Fixed Stud Idler (F227A408 & F245A502 CC) .................. 54 - 55

Towmotor Gear Cover F400 and F600

Front End with Idler ................................................................... 56 - 57

Towmotor Gear Cover Y400 Front End

with Idler .................................................................................... 58- 59

BEARINGS - CRANKSHAFT AND MAIN BEARINGS

BUSHINGS - CAMSHAFT

BEARING KIT

CRANKSHAFT

MAIN BEARING

F Series 4 Cyl Engines

Models F124-F140-F162

F400T00323

Model F135

F163T00103

Model F163

F163T00103

F Series 6 Cyl Engines

Models F186- F209

F600T00380

Model F209 Clark

F226T00223

F Series 6 Cyl Engines

Models F226 - F244

F226T00223

Models F227-F245

F6227T00101

BEARING KIT

CONNECTING ROD

F400T00324

(Cy11-3 & 2-4)

F400T00264

(Cy11-3 & 2-4)

F400T00352

(Cyl- All)

F400T00264

(Cy11-3 & 2-4)

F400T00352

(Cyl- All)

F600T00381

(Cyl 1-3-5

& 2-4-6)

F226TO0224

(Cyl 1-3-5

& 2-4-6)

F226T00224

(Cyl 1-3-5

& 2-4-6)

F226T00224

(Cyl 1-3-5

& 2-4-6)

F600T00395

(Cyl - All)

BUSHING KIT

CAMSHAFT

F400T00181*

F600T00250*

(Standard)

F600T00362*

(Heavy Duty)

F600T00250*

(Standard)

F600T00362*

(Heavy Duty)

F600T00250*

(Standard)

F600T00362*

(Heavy Duty)

F600T00250*

(Standard)

F600T00362*

(Heavy Duty)

NOTES

BEARINGS - CRANKSHAFT AND MAIN BEARINGS

BUSHINGS - CAMSHAFT

BEARING KIT

CRANKSHAFT

MAIN BEARING

TC Series 2 Cyl Engine

Model TC56

Y400T00263

Y Series 4 Cyl Engine

Model Yl12

Y400T00238

Y400T00263

(Inch Flange

Bearing)

BEARING KIT

CONNECTING ROD

TC56T00102

Y400T00236

(Cyl 1-3 & 3-4)

Y400T00253

(Cyl - All)

BUSHING KIT

CAMSHAFT

F226G00229*

(Front Only)

Y400T00252*

Y400D03033

NOTES

* NOTE:

NOTE:

Precision Camshaft Bushings - Finish Reamed.

F Series Crankshaft and Rod Bearings available in standard and undersized .010, .020, .030 &

.040

TC & Y Series Crankshaft and Rod Bearings available in standard and undersized .010, .020 &

.030

Refer to Service Bulletins 70-170 (F Series)

70-190 (Yl12 Engines)

70-191 (Y Series)

79-292 (Cast-vs-Forged Rod)

CAMSHAFTS

All camshafts fall into a couple of general categories;

1. Cast iron or steel,

2. Solid or hollow nose,

3. Two (2) or three (3) bolt thrust plate.

The three (3) bolt thrust plate style camshafts are becoming quite rare. You can substitute

the two (2) bolt style by modifying the front gear plate and redrilling the block for the two

bolt plate, you will have to use the corresponding cam gear for the (2) bolt set-up.

PART NUMBER

F140100400

F400100343

F400100502

F400100505

F401100200

F-4 SERIES

DESCRIPTION

C.I. Solid nose three (3) bolt thrust plate. Common

applications F124, F140 and F162 general specs requiring

no power take off from the camshaft.

C.Io Solid nose two (2) bolt thrust plate. Common

applications Welders, Air Compressors Sweepers and

general specs not requiring power being taken off the cam.

Steel hollow nose two (2) bolt thrust plate. Common

applications are Baker forklifts and other specs requiring

power taken off the camshaft while using the internal ball

type governor.

C.I. Hollow nose two (2) bolt thrust plate. Most common

applications are Allis Chalmers, Clark, Baker York and

Pettibone Mercury forklifts.

Steel solid nose two (2) bolt thrust plate. Most common

applications are Hyster and White lift trucks also any

application requiring power off the camshaft using an

external bolt on hydraulic pump.

F601100304

F601100306

F-6 SERIES

C.I. Solid nose two (2) bolt thrust plate. Welders, air

compressors and pumps are the most common applications.

Steel hollow nose two (2) bolt thrust plate. Hyster with

internal governor and Clark C500 series fork lifts are the

most common users.

CAMSHAFTS (Continued)

F-6 SERIES

PART NUMBER DESCRIPTION

F601100307 Steel solid nose two (2) bolt thrust plate. Hyster lift trucks

with an external governor is the most common application.

F601100501 C.I. Hollow two (2) bolt thrust plate. Catapillar and Allis

Chalmers lift trucks are the most common applications.

F601100502 Steel hollow two (2) bolt thrust plate. See F601100306.

Y-4 SERIES

Y400100246 C.I. Solid nose two (2) bolt thrust plate. General

applications without pumps driven off the cam gear.

Y400100500 C.I. Hollow two (2) bolt thrust plate. Clark lift trucks are

the most common application.

Y400100501 Steel hollow nose two (2) bolt thrust plate. This would

used on a Hyster as the solid nose camshaft has been

discontinued. You must plug the cam nose with the

N56100202 plug.

Common parts for all camshafts;

¯ X00506 Key

¯X18498 7/8" Nut (This is used on earlier camshafts.)

¯X18554 1" Nut (This is the nut used on all but the F140100400 camshaft listed

above. The F140100400 uses a X18242 nut which has limited availability.)

¯F400100246 2 Bolt thrust plate

¯D600100259 3 Bolt thrust plate

¯D600H00220 Cast Iron oil pump drive gear.

¯F600H00205 Steel oil pump drive gear.

¯X03203 Cam thrust plate bolt (for F400100246 cam thrust plate)

¯X00297A Washer for X03203

Service and parts bulletins numbered 72-209, 72-213 and 91-418 to be used as

references.

CONNECTING RODS

Connecting rods fall into only two (2) categories--F-SERIES and Y-SERIES~with the F-4

and F-6 having common connecting rods. Both series of connecting rods have several

castings that have been used. The early castings had a heavier walled piston pin bushing

and these will be noted with Federal Mogul part numbers.

F-4 & F-6 SERIES

CASTING NUMBER

F400D500

F400D502

PART NUMBER

F400D03033

F400D05023

F226D400 F226D04002

F227D600 F227D06001

COMMON COMPONENTS:

¯ F400G00211 Pin Bushing

¯ X18546 Rod Nut

DESCRIPTION

Early F-series rods with the F400D500

castings usually having the heavy

walled pin bushing. F/M #9324X

Late F-series rod forged steel casting

Late F-series rod cast iron casting.

NOTE: Don’t mix F226D400 and

F227D600 rods in the same engine.

F400D00202 Rod Bolt

TC & Y-4 SERIES

CASTING NUMBER

Y400D402

PART NUMBER

Y400D04021

DESCRIPTION

Y69 & Y91 connecting rod can have

both thin wall and thick wall bushings.

The difference between these rods and

the Yl12 is the length of the pin boss

which requires a shorter pin bushing.

F/M #9889X

Y400D403 Y400D03033

Y400D04033

Yl12 connecting rod. Newer specs all

use (4) of the Y400D04033 rod.

F/M #9889XA

COMMON COMPONENTS:

¯ Y400G00234 Pin Bushing (Y69 & Y91)

¯ Y400G00235 Pin Bushing (Y112)

¯Y400D00208 Rod Bolt

¯X18547 Rod Nut

NOTE: Refer to Service Bulletins 70-170 (F Series)

70-190 (Yl12 Engines)

70-191 (Y Series)

FILLER BLOCKS

ALL FRONT FILLER BLOCKS IDENTIFICATION

Front Filler Blocks used paper gasket material

D600B00340 -

D600B00323 -

D600B00322 -

4 - 3/8" Tapped Holes

4 - 5 / 16" Tapped Holes

3- 5/16" Tapped and 1 Hole Untapped

Ink Stamped

Front Filler Blocks used with silicone gasket material

F601B00305 - 4 - 3/8" Tapped Holes

Y401B00300 - 3 - 5/16" Tapped & 1 Hole Untapped

Casting P/N

REAR FILLER BLOCKS

Current F Series with paper gasket material - F400B00482

Current F Series with silicone gasket material - F601B00425

Current F Series Rear Guard - F600B00399

Yl12 Series with paper gasket material -

Yl12 Series with silicone gasket material -

Yl12 Seris Rear Guard -

D600B00406

Y401B00400

D600B00305

Ink Stamped

Casting P/N

Ink Stamped

Casting P/N

Early F4 & F6 Series

Models F124 - F140 - F162 - F209 - F218 - F226 - F244

All have paper gasket for pan gasket

Rear filler block - D600B00406

Rear Guard - D600B00305

GASKET SETSmENGINE

GASKET SET

TOP

F Series 4 Cyl Engines

Models F124-F135-F140 &

F162-F163

F4U01007

F Series 6 Cyl Engines

Models F186-F209-F226

F6U01003

Models F227-F244-F245

F6U01004

TC Series 2 Cyl Engine

Model TC56

TC56U01002

Y Series 4 Cyl Engine

Model Y69

Y4U01005

Model Y91

Y4U01006

Model Yl12

Y4U01007

GASKET SET

BOTTOM

F4U03004

F6U03006

(Form-in-Place Type)

F6U03004

F6U03006

(Form-in-Place Type)

F6U03004

F6U03006

(Form-in-Place Type)

F6U03006

Y4U03003

F6U03006

(Form-in-Place Type)

Y4U03003

F6U03006

(Form-in-Place Type)

GASKET SET

REAR

F4U05001

Y4U03003

F6U03006

(Form-in-Place Type)

F4U05001

GASKET SETSmFRONT END

Y Series 4 Cyl Engine

Models Y69-Y91-Y112

TC Series 2 Cyl Engine

Model TC56

iF Series 4&6 Cyl Engines

Models F124-F135-F140.

F162-F163-F186-

F209-F226-F227-

F244-F245

STANDARD CLARK HYSTER TOWMOTOR ’ BAKER

Y4U02011

F4U02017

F4U02016

(w/o F.E.

Plate)

Y4U02005

Y4U02009

(New Type)

F4U02001

F4U02005

F6U02003

(Steering

Pump)

Y4U02012

F4U02017

F4U02016

(Internal

Governor)

Y4U02006

F4U02018

Y4U02014

F4U02016

F4U02017

(w/F400B00522

Cover)

GEARS - CAMSHAFT & CRANKSHAFT SETS

GEAR - CAM GEAR - CRANK

F Series 4 & 6 Cyl Engines

Models F124-F135-F140-F162-F163

F186-F209-F226-F227-F245

TC Series 2 Cyl Engines

Model TC56

Y Series 4 Cyl Engines

Models Y-69-Y91-Y112

F400H00310 (1)

*S-48 Teeth

F400H00401 (2)

*S-48 Teeth

F400H00227 (2)

*HT-48 Teeth

F124H00302 (3)

*S-48 Teeth

F124H00401 (3)

*HT-48 Teeth

F400H00404 (3)

*H-56 Teeth

F400H00418 (3)

*HT-56 Teeth

Y400H00304

*S-38 Teeth

Y400H00304

*S-38 Teeth

Y112H00204

*HT-38 Teeth

Y400H00312

*S-38 Teeth

Y112H00312

*HT-48 Teeth

Y112H00314

D600H00300

*S-24 Teeth

D600H00300

*S-24 Teeth

F400H00326

*HT-24 Teeth

D600H00300

*S-24 Teeth

F400H00326

*HT-24 Teeth

F600H00317

*H-28 Teeth

F400H00357

*HT-28 Teeth

Y400H00205

*S-19 Teeth

Y400H00205

*S-19 Teeth

Y112H00203

*HT-29 Teeth

Y400H00247

*H-19 Teeth

Y112H00205

*HT-24 Teeth

Y400H00244

* NOTE:

# NOTE:

NOTE:

Gears marked "S" indicate Standard Material, marked "HT" indicate Special Heat Treating

and "H" indicates Special Hardness.

Gears marked (1) indicate gear hub length of "1.

Gears marked (2) indicate gear hub length of 1-3/16".

Gears marked (3) indicate gear hub length of 29/32.

Gears are available in standard sizes ONLY.

GEAR - FAN DRIVE

(Clark Style)

F Series 4 & 6 Cyl Engines

Model F163-F245

Model F244

(Towmotor Style)

ModelsF135-F140

F162-F163

ModelsF209-F226-F227

F224-F245

(Baker Style)

Models F162-F163

(Baker Style)

F Series 4 & 6 Cyl Engines

Models F162-F163

Models F226-F227

ADAPTER

FAN DRIVE

(COMPLETE)

F401 B03140

F209K03340

F209K03270

F209K03410

F401K03630

F209K03270

F209K03360

F209K03410

F401K03630

F209K03310

F401K03300

F401K03620

F209K03310

F601K03080

GEAR FAN

DRIVE

F162H00309

20 Teeth

F162H00309

20 Teeth

F209H00303

20 Teeth

F224H00202

20 Teeth

F400H00358

23 Teeth

F209H00303

20 Teeth

F244H00202

20 Teeth

F244H00202

20 Teeth

F400H00358

23 Teeth

F162H00309

20 Teeth

F162H00309

20 Teeth

F400H00359

23 Teeth

F162H00309

20 Teeth

F400H00359

23 Teeth

SHAFT FAN

DRIVE

F401K00212

F209K02260

F209K02240

F209K02260

F209K02240

F209K02260

PULLEY FAN

DRIVE

F245K00302

5-27/32 OD

Dual 3/8 Belt

F209K00333

5-27/32 OD

Dual 3/8 Belt

F209K00327

5-27/32 OD

Dual 1/2 Belt

F209K00330

5-53/64 OD

Dual 1/2 Belt

F209K00330

5-53/64 OD

Dual 1/2 Belt

F209K00327

5-27/32 OD

Dual 1/2 Belt

F209K00336

5-53/64 OD

1/2 Belt &

3/8 Belt

F209K00330

5-53/64 OD

Dual 1/2 Belt

F209K00330

5-53/64 OD

Dual 1/2 Belt

F209K00330

5-53/64 OD

Dual 1/2 Belt

F401 K00327

5-27/32 OD

7/16 Polly-flex

Belt

F401 K00327

5-27/32 OD

7/16 Poly-flex

Belt

F209K00330

5-53/64 OD

Dual 1/2 Belt

F209K00330

5-53/64 OD

Dual 1/2 Belt

GASKET

ADAPTER TO

GEAR COVER

F209B00208

F209BO0208

NOTE: Reference Service Bulletin #75-250 |0

GEAR-IDLER

F Series 4 & 6

Cyl Engines

(Clark Style)

Models

F124-F135

F140-F162

F163-F209

F226-F227

F244-F245

(Towmotor

Caterpillar

Style)

Models

F124-F135

F162-F163

F209-F226

F227-F244

F245

Y Series

4 Cyl Engines

(Clark Style)

Model Y 112

(Towmotor

Style)

Model Y 112

GEAR

IDLER

F209H03011

(Incl Stud)

43 Tee~

F209tt02011

(Incl Stud)

50 Teeth

F400tt04101

55 Teeth

F400H04101

55 Teeth

F600H03211

50 Teeth

F600H04040

55 Teeth

F400H03240

39 Teeth

Y400tt03360

28 Teeth

Y400tt03400

28 Teeth

Y400H03130

35 Teeth

Y400H03170

35 Teeth

STUD

IDLER

F 124H00200

3" Long

1-3/16 OD

Live Stud

F 124H00200

2" Long

1-3/16 OD

Live Stud

F400H00226

3-13/32 Long

3-3/80D

Fixed Stud

F400H00226

3-13/32 Long

I-3/80D

Fixed Stud

F600H00228

3-1/16 Long

1-3/80D

Fixed Stud

F600H00323

3-5/32 Long

1-3/80D

Fixed Stud

F400H00222

3-1/6 Long

1-1/40D

Y400H00251

2-7/8 Long

1-1/40D

Fixed Stud

Y400H00339

2-13/16 Long

1-1/40D

Fixed Stud

Y400H00207

2-5/8 Long

1-1/40D

Y400H00328

2-9/16 Long

1-1/50D

PLUNGER

THRUST

F400H00207

F400H00224

F400HO0224

SPRING

THRUST

21RM00215

X07099

1.5" Long

X07123

1.18" Long

BUTTON

THRUST

BOLT

X06901

X060901

WASHER

THRUST

F 124H00201

F 124H0020 l

F600H00233

C400H00215

Y400H00246

X07099

1.5" Long

21RM00215

D600H00202

CARRIER

PLUNGER

F400H00223

MANIFOLDS

F-4 SERIES

INTEGRAL UPDRAFT MANIFOLDS

F400E00518 1-1/4" S.A.E. carb--top front outlet with a machined flange for

bolt on exhaust pipe. Exhaust outlet gasket part #F400E00257.

Is considered the standard manifold on F163 engines.

F400E00514 1-1/4" S.A.E. carb--exhaust outlets both front and rear.

Exhaust outlet elbow part #F400E00321, outlet cover

part #F600E00227 and outlet gasket part #F600E00226

are component parts used with this "universal" manifold.

Most popular on F163 engines.

F162E00418 1" S.A.E. carb~top front outlet with a machined flange for

bolt on exhaust pipe. Exhaust outlet gasket part #F400E00257.

F162E00512 1" S.A.E. carb--top front exhaust outlet with 1-1/2"

National Pipe Thread for exhaust pipe.

INTEGRAL DOWNDRAFT MANIFOLDS

F400E00423 1-1/4" S.A.E. carb--with a center bottom exhaust outlet.

Exhaust outlet gasket part #F400E00205 or F400E00256.

F400E00601 1-1/4" S.A.E. carb--with a front side outlet.

NOTE: F-6 & Y-4 Manifolds to be issued at a later date.

DIM. B

DIM. A DIM.A DIM. A DIM. A

F Series 4 Cylinder Engines

Models F162 - F163

OIL PUMPS

PUMP-OIL

COMPLETE

F400L03301

F400L03304

STYLE

MTG

DIM

A=7-1/8

KIT

REPAIR

F6T02003

F6T02002

FULL FLOW

FILTER

MACHG.

SHAFT-PUMP

STUD-GEAR

F218L00204

8UL212

F218L00204

8UL212

GEAR-

DRIVE

F600H00205

Steel

D600H00220

CastIron

SCREEN

PICK-UP

F400L03550

FELT-

SCREEN

F Series 4 Cylinder Engines

Model F163

PUMP-OIL

COMPLETE

F400L04311

IF400L04313

F400L04331

STYLE

MTG

DIM

A--7-1/8

B=3/4

A=7-1/8

B=3/4

A=7-1/8

KIT

REPAIR

F6T02002

F6T02003

F6T02002

FULL FLOW

FILTER

MACHG.

Yes

Incl: Oil

Relief Valve

Yes

Incl: Oil

Relief Valve

Yes

SHAFT-PUMP

STUD-GEAR

F218L00204

8UL212

F218L00204

8UL212

F218L00204

8UL212

GEAR-

DRIVE

D600H00220

Cast Iron

F600H00205

Steel

D600H00220

Cast Iron

SCREEN

PICK-UP

D600L02120

F400L03550

FELT-

SCREEN

OIL PUMPS (CONTINUED)

F Series 4 Cylinder Engine

Models F4124 - F4140 - F4162

PUMP-OIL

COMPLETE

F600L04134

F600L04135

STYLE

MTG

DIM

A=9-1/8

B=3/4

A=9-1/8

B=3/4

KIT

REPAIR

F6T02003

F6T02002

FULL FLOW

FILTER

MACHG.

SHAFT-PUMP

STUD-GEAR

F600L00202

8UL212

F600L00202

8UL212

GEAR-

DRIVE

F600H00205

Steel

D600H00220

Cast Iron

SCREEN

PICK-UP

D600L02120

FELT-

SCREEN

F Series 4 & 6 Cylinder Engines

Models F163 F227 - F245

PUMP-OIL

COMPLETE

F400L04312

F400L04314

STYLE

MTG

DIM

A=7-1/8

B=3/4

A=7-1/8

B=3/4

KIT

REPAIR

F6T02002

F6T02003

FULL FLOW

FILTER

MACHG.

Yes

SHAFT-PUMP

STUD-GEAR

F218L00204

8UL212

F218L00204

8UL212

GEAR-

DRIVE

D600H00220

Cast Iron

F600H00205

Steel

SCREEN

PICK-UP

D600L02120

F Series 4 & 6 Cylinder Engines

Models F124 - F135 - F140 - F162 - F163 - F186 - F209 - F226 - F227 - F244 - F245

FELT-

SCREEN

PUMP-OIL

COMPLETE

F600L04131

F600L04132

STYLE

MTG

DIM

A=7-1/8

B=3/4

A=7-1/8

B=3/4

KIT

REPAIR

F6T02003

F6T02002

FULL FLOW

FILTER

MACHG.

SHAFT-PUMP

STUD-GEAR

F218L00204

8UL212

F218L00204

8UL212

GEAR-

DRIVE

F600H00205

Stee!

D600H00220

Cast Iron

SCREEN

PICK-UP

D600L02120

F Series 6 Cylinder Engines

Models F227 - F245

FELT-

SCREEN

PUMP-OIL

COMPLETE

F400L04315

STYLE

MTG

DIM

A=7-1/8

KIT

REPAIR

F6T02002

FULL FLOW

FILTER

MACHG.

Yes

SHAFT-PUMP

STUD-GEAR

F218L00204

8UL212

GEAR-

DRIVE

D600H00220

Cast Iron

SCREEN

PICK-UP

F400L02490

FELT-

SCREEN

F400L00229

OIL PUMPS (CONTINUED)

F Series 6 Cylinder Engines

Models F186 - F209 - F226 - F227 - F244 - F245

PUMP-OIL

COMPLETE

F600L41332

F600L41333

F600L04146

F600L41414

STYLE

MTG

DIM

A=7-1 / 8

A=7-1/8

B=31,/32

A=7-1/8

B=31,/32

KIT

REPAIR

F6T02003

F6T02002

F6T02003

F6T02002

FULL FLOW

FILTER

MACHG.

SHAFT-PUMP

STUD-GEAR

F218L00204

8UL212

F218L00204

8UL212

F218L00204

8UL212

F218L00204

8UL212

GEAR-

DRIVE

F600H00205

Steel

D600H00220

Cast Iron

F600H00205

Steel

D600H00220

Cast Iron

SCREEN

PICK-UP

F400L02490

D600L02120

FELT-

SCREEN

F400L00229

TC Series 2 Cylinder Engines

Model TC 56

PUMP-OIL

COMPLETE

Y400L40913

Y400L05020

~Y400L40915

STYLE

MTG

DIM

A=5-13/16

KIT

REPAIR

Y400T00205

Y400T00281

(**)

Y400T00207

FULL FLOW

FILTER

MACHG.

SHAFT-PUMP

STUD-GEAR

Y400L00245/

Y400L00353

21UL210/

Y401L00204

Y400L00353

Y401L00204

Y400L00245

21UL00210

GEAR-

DRIVE

D600H00220

Cast Iron

D600H00220

CastIron

F600H00205

Steel

SCREEN

PICK-UP

TC56L00301

FELT-

SCREEN

OIL PUMPS (CONTINUED)

Y Series 4 Cylinder Engines

Models Y69 - Y91 - Yl12

PUMP-OIL

COMPLETE

Y400L04091

Y400L05000

Y400L04093

Y400L05010

STYLE

MTG

DIM

A=5-13/16

KIT

REPAIR

Y400T00207

Y400T00282

(**)

Y400T00205

Y400T00281

FULL FLOW

FILTER

MACHG.

SHAFT-PUMP

STUD-GEAR

Y400L00245/

Y400L00353

21UL210/

Y401L00204

Y400L00353

Y401L00204

Y400L00245/

Y400L00353

21UL210/

Y401L00204

Y400L00353

Y401L00204

GEAR-

DRIVE

F600H00205

Steel

F600H00205

Steel

D600H00220

CastIron

D600H00220

CastIron

SCREEN

PICK-UP

D600L02120

Y400L00356

D600L02120

Y400L00356

FELT-

SCREEN

NOTE: Refer to specific engine specifications service list to determine service parts required.

NOTE: For F4 & F6 Oil Pumps - Refer to service bulletin #87-370.

NOTE: For TC56 & Y4 Oil Pumps - Refer to service bulletin #87-367.

NOTE: NLA & new P/N to be assigned.

NOTE: Must Order Drive Gear Separately.

F Series

4 Cyl Engine

Model F135

Model F140

Models F162-F163

F Series

6 Cyl Engines

Model F209

Models F226-F227

BORE

DIA.

3-1/8

3-3/16

3-7/16

3-3/16

3-5/16

PISTONS, RINGS & ASSOCIATED PARTS

Models F224-F245 3-7/16

TC Series

2 Cyl Engine

Model TC56

Series

Cyl Engine

Model Y91

Model Yl12

3-3/16

PISTON

(INCL: PIN &

RETAINING RING

F135A04021E

F209A04031E

F163A04081E

F163A04082E*

F163A04084E**

F209A04031E

F227A04111E

F227A04113E*

F227A04114E**

F163A04081E

F163A04082E*

Y400A04721E

Y400A04722E*

Y400A04724E**

2-7/8 Y400A04061E

3-3/16 Y400A04721E

Y400A04722E*

RING KIT

PISTON

(ENGINE SET)

F135T00104

F140T00182

F163T00119

F209T00133

F227T00115

F245T00110

TC56T00101

PISTON

F600A00214

Y400A00225

BUSHING

PISTON PIN

F400G00211

Y400G00235

RETAINER

PISTON PIN

X07108

F227000207"

X07011

F163A00205*

X07011

F227A00207*

X07011

F163A00205*

PYA00220

Y4000A00254*

Y91T00124

Y112T00162

Y400A00207

Y400A00225

Y400G00234

Y400G00235

PYA00202

Y400A00254*

NOTE:

*NOTE:

**NOTE:

Piston and Ring Kits available in standard and oversizes: .020, .030, .040 and .060.

Example for ordering: F163A04081E20 -- .020 oversize.

Piston Pin F600A00214 and Y400A00225 are available in standard and oversizes: .003 and.005.

Example for ordering: F600A00214003 = .003 oversize.

Optional plug.

Contains both plug and retainer.

ASSOCIATED VALVE TRAIN PARTS

F Series 4 Cyl Engine

Models F124-F135-F140-F162-F163

F Series 6 Cyl Engines

Models F186-F209-F226-

F227-F244-F245

TC Series 2 Cyl Engines

Model TC56

Y Series 4 Cyl Engines

Models Y69-Y91-Y112

INSERT

EXHAUST VALVE

F163A00206010

(1.358 OD)

F226A00237010

(1.451OD)

F163A00206010

(1.358OD)

TC56A00200010

(1.140OD)

Y400A00243010

(1.140 OD)

GUIDE

EXHAUST INTAKE

TM27100316"

TC56100203

TAPPET

EXHAUST INTAKE

F600102520

NOTE:

*NOTE:

F600102520 Tappets available in standard and the following oversizes: .001, .003, .005, .010, .015 and

.020.

Example for ordering: F600102520001 = .001 oversize.

For use on TM/TMD Engines ONLY--Use TM27100315 Oversize Guide - Service. Refer to SPB #82-329.

VALVES & ASSOCIATED PARTS

VALVE

EXHAUST

F Series 4 Cyl Engines

Models F124-F140-F162

F163 Early Model

(Standard Intake

Exhaust)

F600100351

Drilled Stem

StdMaterial

Dia head 1-13/64

(Standard Roto Exh.)

F400100328

Groove Stem

Roto

Std Material

Dia Head 1-13/64

(Special Valves)

F400100335

Groove Stem

Roto

Stellite

Dia Head 1-13/64

Bottom of Stem to

groove is .295

F600100352

Drilled Stem

StdMaterial

DiaHead 1-21/64

F400100332

Drilled Stem

StdMaterial

DiaHead 1-29/64

VALVE

INTAKE

F600100229

Drilled Stem

Dia Head 1-33/64

LOCK

EXH. &

INTAKE

Y400100205

Pin Type

SPRING

EXH. &

INTAKE

Y400100215

RETAINER

EXH. &

INTAKE

F600100343

Groove Stem

Roto

Dia Head 1-33/64

Botton of stem to

groove is .295

Z120100235 (E)*

Roto Type Y400100215

F400100202

F400100205

Drilled Stem

Z120100235

Roto Type Y400100215 F400100250(I)*

Dia Head 1-41/64

Y400100205

Pin Type

Y400100205

Pin Type

Y400100215

F400100202

ROTO COIL

EXH. &

INTAKE

F400103410(E)*

F400103410 (E)*

NOTE: E = Exhaust

I = Intake

VALVES & ASSOCIATED PARTS

VALVE

EXHAUST

Models F135-F163

(Standard Intake &

Exhaust Valve can also

be used as Roto Valve

by adding Roto Coil.)

F601100303

Groove Stem

Roto

Std Material

Dia Head 1-13/64

Bottom of Stem to

Groove is .288

(Special Valves)

F600100353

Groove Stem

Roto

Stellite

Dia Head 1-13/64

Bottom of Stem to

Groove is .250

F Series 6 Cyl Engines

Models F186-F209-

F226-F227 Early Model

(Standard Intake

Exhaust)

F600100352

Drilled Stem

Std Material

Dia head 1-21/64

Standard Roto Exh.)

F600100348

Groove Stem

Std Material

Dia Head 1-21/64

(Special Valves)

F600100355

Groove Stem

Roto

Stellite

Dia Head 1-21/64

F600100351

Drilled Stem

Std Material

Dia Head 1-13/64

VALVE

INTAKE

F600100347

Groove Stem

Roto

Dia Head 1-33/64

Bottom of Stem to

Groove is .250

LOCK

EXH. &

INTAKE

CVT03234

(2 Req’d)

CVT03234

(2 Req’d)

12SI00207

Pin Type

SPRING

EXH. &

INTAKE

Y400100215

F600100232

RETAINER

EXH. &

INTAKE

F601100200

ROTO COIL

EXH. &

INTAKE

F601100301

F600100229

Drilled Stem

Dia Head 1-33/64

CVT03234 (E)*

F600100232

F601100200

F600100234

F601100301

F226103010(E)*

12SI00207

Pin Type

F600100232 F600100234

F226103010(E)*

NOTE: E = Exhaust

I = Intake

VALVES & ASSOCIATED PARTS

VALVE

EXHAUST

Model F244-F245

Early Model

(Standard Intake

Roto Exhaust Valve)

F400100328

Groove Stem

Roto

Std Material

Dia Head 1-13/64

(Special Valves)

F400100335

Groove Stem

Roto

Stellite

Dia Head 1-13/64

Bottom of Stem to

Groove is .295

F Series 6 Cyl Engines

Models F227-F245

(Standard Intake

Exhaust Valve can also

be used by adding

the Roto Coil.)

F601100303

Groove Stem

Roto

Std Material

Dia Head 1-13/64

Bottom of Stem to

Groove is .288

(Special Valves)

F600100353

Groove Stem

Roto

Stellite

Dia Head 1-13/64

Bottom of Stem to

Groove is .250

VALVE

INTAKE

F600100229

Drilled Stem

Dia Head 1-33/64

F600100343

Groove Stem

Roto

Dia Head 1-33/64

Bottom of Stem to

Groove is .295

LOCK

EXH. &

INTAKE

Y400100205 (I)*

Pin Type

Z120100235 (E)*

Z120100235

SPRING

EXH. &

INTAKE

Y400100215

RETAINER

EXH. &

INTAKE

F400100202(1)*

F400100250(I)*

ROTO COIL

EXH. &

INTAKE

F400103410(E)*

F600100347

Groove Stem

Roto

Dia Head 1-33/64

Bottom of Stem to

Groove is .250

CVT03234 Y400100215 F601100200

F400103410(E)*

CVT03234

F601100301

Y400100215 F601100200 F601100301

NOTE: E = Exhaust

I = Intake

VALVES & ASSOCIATED PARTS

VALVE

EXHAUST

F Series 2 Cyl Engines

Model TC56

(Standard Intake

& Exhaust Valve)

Y400100324

Groove Stem

Roto

Std Material

Dia Head 1-1/64

(Special Valves)

Y400100323

Groove Stem

Roto

Stellite

Dia Head 1-1/64

Y Series 4 Cyl Engines

Models Y69-Y91-Y112

(Standard Intake &

Exhaust Valve)

Y400100322

Drilled Stem

Std Material

Dia Head 1-1/64

Y Series 4 Cyl Engines

Models Y-69-Y91-Y112

(Special Valves)

Y400100324

Groove Stem

Roto

Std Material

Dia Head 1-1/64

Y400100323

Groove Stem

Roto

Stellite

Dia Head 1-1/64

VALVE

INTAKE

Y400100332

Groove Stem

Roto

Dia Head 1-13/64

LOCK

EXH. &

INTAKE

Z120100235

SPRING

EXH. &

INTAKE

Y400100233

Y400100301

Drilled Stem

Dia Head 1-13/64

RETAINER

EXH. &

INTAKE

F400100250

ROTO COIL

EXH. &

INTAKE

F400103410

Y400100205

Pin Type

Y400100215

Y400100332

Groove Stem

Roto

Dia Head 1-13/64

Y400100204

F400103410

Z120100235

Y400100233

NOTE: Refer to specific engine specifications service list to determine service

NOTE: E = Exhaust

I = Intake

F400100250

~arts required.

F400103410

WATER PUMPS

F Series 4 & 6 Cylinder Engines

Models F124 - F135 - F140 - F162 - F186 - F209 - F226 - F227 - F244 - F245

BODY

F140K00344

F140K00367

F162K00397

F162K00399

F162K00500

F209K00500

F226K00346

F226K00368

F226K00372

F226K00417

iF400K00400

F400K00401

F400K00404

!F400K00418

F400K00419

F400K00420

F400K00421

F400K00422

F400K00423

F400K00447

F400K00448

F400K00449

F400K00511

F400K00512

F400K00513

F400K00514

F401K00326

F600K00450

F600K00451

F600K00452

F600K00518

F600K00519

F600K00520

PUMP

COMPLETE

LESS PULLEY

F400K05146

F400K05134

F400K05146

F600K05193

F209K04122

F400K04471

F400K05134

F400K05146

F400K05134

F400K04471

F600K04501

F600K05193

F600K05203

F400K04471

F400K05134

F400K05146

F400K04300

F400K04471

F400K05134

F400K05146

F600K04501

F600K05193

F600K05203

F600K04501

F600K05193

F600K05203

KIT

REPAIR

F6T01011

F6T01012

F6T01014

F6T01011

F6T01012

F6T01011

F6T01014

F6T01011

F6T01014

F6T01011

F6T01013

F6T01014

F6T01011

F6T01014

F6T01011

F6T01014

F6T01011

SHAFT

F163K00200

E223K00200

F163K00200

SEAL

OA200K03040

GASKET

TO C’CASE

F400K00340

F600K00371

F400K00340

F600K00371

F400K00340

F400K00371

F400K00340

F400K00371

F400K00340

F600K00371

F400K00340

F600K00371

F400K00340

HEIGHT

FO CRANK

12-5/8

11-1/2

12-5/8

11-1/2

17-3/8

12-5/8

10 Left

11-1/2

12-5/8

11-1/2

10 Left

10 Right

11-1/2

12-5/8

10 Left

11-1/2

12-5/8

14 Left

10 Left

11-1/2

12-5/8

10 Right

11-1/2

12-5/8

10 Right

11-1/2

12-5/8

INLET

VIEWED

FROM REAR

Left

Right

Left

Right

Left

Right

**NOTE: Pump sold only with pulley assembled. Must provide complete Part

Specification Number of engine. (F162K0429-) or (F162K429--)

***SEE: F600T00275, F600T00282, F600T00283 or F600T00289

Number or Model and

G Series 4 Cylinder Engines

Model G193

BODY

G193K00501

G193K00502

G193K00503

PUMP COMPLETE

LESS PULLEY

G193K05032*

G193K05021

G193K05032*

KIT

REPAIR

G193T00136

G193T00142

G193T00139

SHAFT

G193K00208

HD277K00202

G193K00208

SEAL

OA200K03040

* With Pull

WATER PUMPS (CONTINUED)

TC Series 2 Cylinder Engines

Model TC56

BODY

Y400K00409

PUMP

COMPLETE

LESS PULLEY

Y400K03697

KIT

REPAIR

Y400T00251

SHAFT

F163K00200

SEAL

TO C’CASE

OA200K03040

GASKET

TO CRANK

Y400K00340

HEIGHT

INLET

VIEWED

FROM REAR

Left

Y Series 4 Cylinder Engines

Models Y69 - Y91 - Yl12

BODY

Y400K0033~

Y112K0041~

Y400K00369

Y400K0040c~

Y400K0041C

PUMP

COMPLETE

LESS PULLEY

Y400K03353

Y112K04137

Y400K03697

Y400K03617

KIT

REPAIR

Y400T00101

Y400T00251

Y400TO0251

Y400T00251

SHAFT

Y400K00237

F226K00223

F226KO0223

F226K00223

SEAL

TO C’CASE

Y400K02660

OA200K03040

GASKET

TO CRANK

Y400K00340

HEIGHT

N/A

11-3/4

INLET

VIEWED

FROM REAR

N/A

Right

Left

Right

WATER PUMP PULLEYS

MODELS: F163 - F227 - F245 - G193

By measuring the "diameter" & " height" and knowing the number of grooves and the "groove size" you

can determine the Water Pump Pulley.

By measuring the Pulley mounting "DIMS" you can determine the Production Water Pump.

INDENTED

DIA. ~: EXTENDED

FLUSH

CRAN~KCASE

#1 #2 #3

GROOVES

FRONT

DIA.

INDENTED

EXTENDED

FLUSH

CRANKCASE

#1 #2 #3

GROOVES

FRONT

GRVS DIA PULLEY GR1 GR2 GR3 HGT PRESS PUMP NOTES

1 3-3/4 Y112K00370 3/8 29/32 FLUSH

1 3.66 F401 K00360 1/2 2.43 FLUSH

1 4 Y400K00367 3/8 2-27/32 FLUSH

14-1/16 F244K00319 3/8 2-11/32 FLUSH

1 4-1/4 F600K00453 .441 1.88 .25

1 4-1/4 F209K00316 1/2 3-17/64 FLUSH

1 4-1/4 F209K00319 1/2 3-9/64 <13/32>

1 4-1/8 G193K00306 1/2 3-5/16 FLUSH

1 4-27/32 F400K00389 .660 2-13/16 3/32

14-27/32 F400K00389 .660 2-13/16 3/32

1 4-27/32 F400K00389 .660 2-13/16 11/64

1 4-27/32 F400K00389 .660 2-13/16 3/32

1 4-27/32 F401K00342 1/2 2-23/32 1/32

1 4-27/32 F401K00342 1/2 2-23/32 1/64

1 4-27/32 F401K00342 1/2 2-23/32 11/64

14-27/32 F401K00342 1/2 2-23/32 3/32

Y112K03721

F400K51328

Y400K36011

F600K52022

F600K51948

Y112K04136

F400K40040

F600K05198

G193K05032

F162K03403

F162K39713

Y400K36017

F400K03947

F162K04296

F162K34218

F400K05124

Y400K03601

F600K52032

F400K05143

Threaded shaft

GRVS DIA PULLEY GR1 GR2 GR3 HGT PRESS PUMP NOTES

1 4-27/32 F401K00342 1/2 2-23/32 7/64

1 4-3/8 F140K00379 1/2 3-9/64 <13/32>

1 4-5/16 GD193K00302 1/2 2-1/8 3/64

1 4-5/16 F401K00301 1/2 2-39/64 <13/64)

1 4-5/16 Y112K00339 1/2 ADJ 3-7/32 <7/32>

1 4-7/8 F226K00392 .441 2.32 <.24>

1 4.47 F400K00453 1/2 2.84 <.17>

1 5-1/32 GD193K00326 1/2 3-31/32 13/64

1 5-3/8 F162K00377 1/2 2-29/64 <15/64>

1 5-3/8 F226K00360 1/2 2-29/64 <37/64>

1 5-9/16 F401K00324 1/2 2-31/64 FLUSH

F400K51414

F600K05199

GD193K05021

F400K05136

Y400K03602

F600K05197

F600K51947

G193K05024

F400K05137

F600K05194

F400K04473

One fixed - one adjustable

(F6T06001)

Same as 4477 except w/

F226K00223 shaft & Brg

1 5-9/16 F401K00324 1/2 2-31/64 FLUSH F400K04477 Same as 4473 except w/

F163K00200 shaft & Brg

1 5-9/16 F401K00324 1/2 2-31/64 FLUSH

15-9/16 GD193K00209 1/2 3-1/4 13/64

1 6-3/8 F401K00306 1/2 2-1/8 <1/8>

2 4-1/4 F401K00329 .423 3/8 2-9/16 1/32

2 4-3/8 F209K00324 1/2 1/2 3-9/64 <13/32>

24-3/8 F162K00310 21/32 21/32 3-9/64 FLUSH

2 4-3/8 F209K00324 1/2 1/2 3-9/64 <13/32>

2 4-7/8 F401 K00358 .441 3/8 2-1/2 1/32

2 4-7/8 F400K00438 3/8 3/8 4 <1-5/16>

2 4.06 Y112K00384 3/8 3/8 2-1/2 .06

2 4.06 Y91K00336 3/8 3/8 2-17/32 <5/64>

2 4.06 Y112K00385 3/8 3/8 2.31 <.19>

2 4.81 F163K00401 3/8 3/8 3.15 <.68>

24.81 F163K00401 3/8 3/8 3.15 <.68>

2 4.81 F163K00402 3/8 3/8 3.77 <1.30>

2 5-1/2 F400K00451 3/8 3/8 1.78 .03

F400K05121

F400K05141

F400K05131

G 193K05022

F600K04502

F162K34022

F600K51927

F209K04122

F600K52013

F400K40012

F600K51927

F400K51327

F600K52023

Y400K03619

Y400K36010

Y400K36021

F162K34111

F600K51910

F600K51911

F600K52031

Threaded shaft

DIA.

CRANKCASE

#1 #2 #3

GROOVES

FRONT_

~ HGT

GRVS DIA PULLEY GR1 GR2 GR3 HGT PRESS PUMP NOTES

2 5-1/2 F400K00451 3/8 3/8 1.78 .03 F162K42913

2 5-1/2 Y112K00328 21/32 21/32 3-9/64 FLUSH Y112K04131

2 5-3/16 F124K00319 3/8 3/8 2-17/32 FLUSH 10100007

2 5-3/16 F124K00319 3/8 3/8 2-17/32 FLUSH F400K40033

Threaded shaft

F4124T00114 or 10100007-

Threaded shaft

2 5-38 F226K00388 1/2 3/8 2-9/16 1/32 F400K51322

25.60 F600K00449 1/2 1/2 2.68 FLUSH F600K52036

2 6-3/4 F400K00443 3/8 3/8 2-1/2 <11/16> F600K52029

2 6-3/4 F400K00443 3/8 3/8 2-1/2 <11/16> F162K42911

34-1/16 F140K00356 3/8 3/8 3/8 3-1/32 1/4 F162K04293

34-1/16 F140K00378 3/8 3/8 3/8 3-1/32 11/32 F162K36539

3 4-1/16 F140K00356 3/8 3/8 3/8 3-1/32 1/4 F162K36523

34-1/16 F140K00378 3/8 3/8 3/8 3-1/32 11/32 F162K04298

3 4-7/8 F226K00358 3/8 3/8 3/8 3-1/32 <1/16) F600K05196

3 4-7/8 F401 K00312 3/8 3/8 3/8 3-1/32 <17/32> F600K51939

3 4-7/8 F401K00361 3/8 3/8 3/8 3-3/16 < .70> F600K51942

3 5-3/16 F209K00318 3/8 3/8 3/8 3-1/32 <1/16> F600K05195

3 5-3/16 F209K00328 3/8 3/8 3/8 3-1/32 <11/32> F162K04294

NOTES

FIGURE

ITEM

DESCRIPTION QUANTITY

Elbow, water outlet ............................................................................................. 1

Plug, water outlet elbow .................................................................................... 1

Nut, water outlet elbow-to-cylinder head ...................................................... 2

Washer, lock, water outlet elbow to cylinder head ....................................... 2

Thermostat, 180 degree ...................................................................................... 1

Ring, thermostat adapter .................................................................................... 1

Gasket, water outlet elbow ................................................................................ 1

Stud, water outlet elbow-to-cylinder head ...................................................... 2

Cap, oil filler ......................................................................................................... 1

Body, oil filler, crankcase .................................................................................. 1

Head, cylinder ..................................................................................................... 1

Gasket, cylinder head ......................................................................................... 1

Washer, plain, cylinder head-to-crankcase ................................................... 15

Screw, cylinder head-to-crankcase ................................................................... 7

Screw, cylinder head-to-crankcase ................................................................... 8

Plug, cylinder head, top rear ............................................................................. 1

Plug, cylinder head, left side ............................................................................. 2

Rod, oil gauge ...................................................................................................... 1

Support, oil gauge rod ........................................................................................ 1

Cock, cylinder water drain ................................................................................ 1

Short Engine (Service "S" Assembly) ............................................................... 1

Replacement Engine (Service "R" Assembly) ................................................. 1

Dowel, ring, gear cover and front end plate to-

crankcase .............................................................................................................. 1

Dowel, ring, front front end plate-to-crankcase,

upper right ........................................................................................................... 1

Plug, crankcase oil header .................................................................................. 2

Gasket, oil pan ..................................................................................................... 2

Pan, oil .................................................................................................................. 1

Washer,drain plug .............................................................................................. 1

Plug, oil drain ...................................................................................................... 1

Screw and lockwasher, oil pan-to-crankcase ................................................ 14

Block, filler, front ................................................................................................. 1

Gasket, filler block, front .................................................................................... 1

Washer, lock, front filler block-to-crankcase ................................................... 2

Screw, front filler block-to-crankcase ............................................................... 2

Gasket, filler block, rear ...................................................................................... 1

Screw, rear filler block -to-crankcase ................................................................ 2

Washer, lock, rear filler block-to-crankcase .................................................... 2

Block, filler,rear .................................................................................................... 1

Seal, rear bearing, oil ........................................................................................... 2

Guard, rear bearing, oil ...................................................................................... 1

Gasket, valve chamber cover ............................................................................. 1

Cover, valve chamber .............................................................. 1

Gasket,copper,valve chamber cover -to-crankcase ........................................ 1

Nut, valve chamber cover-to-crankcas

ITEM

FIGURE 1 (CONTINUED)

DESCRIPTION QUANTITY

Stud, valve chamber cover-to-crankcase ......................................................... 2

Baffle, valve chamber oil drain, rear ................................................................. 1

Baffle, valve chamber oil drain, front ............................................................... 1

Plug/socket, crankcase oil ................................................................................ 2

Plug, oil relief valve ............................................................................................ 1

Gasket, copper, oil pressure relief valve .......................................................... 1

Spring, oil pressure relief valve ......................................................................... 1

Washer, plain, oil pressure relief valve ..................................................... UAR

Plunger, relief valve ............................................................................................ 1

Plug, expansion, crankcase-at-rear camshaft bearing .................................... 1

Screw and washer, timing hole cover .............................................................. 1

cover, timing hole ................................................................................................ 1

Felt, timing hole cover ........................................................................................ 1

Housing, flywheel ............................................................................................... 1

Screw, flywheel housing plug ......................................................................... 16

Washer, lock, flywheel housing plug ............................................................. 16

Dowel, ring, flywheel housing-to-crankcase ................................................... 2

Washer, lock, flywheel housing-to-crankcase ................................................. 5

Screw, flywheel housing-to-crankcase ............................................................. 2

Screw, flywheel housing-to-crankcase ............................................................ 3

Plug, expansion, crankcase core hole end ....................................................... 1

Plug, expansion, crankcase core hole sides ..................................................... 2

Washer, plain, crankcase, left side .................................................................... 2

Screw, crankcase left side ................................................................................... 2

Screw, cylinder head, distributor stud plug .................................................... 1

Washer, plain, cylinder head, distributor stud plug ...................................... 1

Capsule, coolant conditioner ............................................................................. 2

Cylinder and Crankcase "S" Assembly

Composed of:

Cylinder and crankcase, bearings, caps, guides, inserts, complete

valve mechanism, supports, pistons and rings, connecting rods,

crankshaft, camshaft, front end plate, gears, filler blocks, cylinder

head, gaskets, gear cover, oil pump, oil pan, studs, nuts, screws,

washers, pins and plugs

Crankcase Service "R" Assembly

Composed of:

Cylinder block, connecting rods, camshaft bushings, bearing caps,

valve train, tappets, camshaft, main and rod bearings, crankshaft

pistons, piston pins, piston rings, front end plate, thrust plate, cam

gear, crankshaft gear, oil gauge rod support, oil gauge rod, hole

cover-fuel pump, oil guard-rear bearing and service gasket set.

FIGURE 2. VALVE AND CAMSHAFT

FIGURE 2

ITEM DESCRIPTION

Valve, exhaust ........................................................................................... 4

Insert, valve seat, exhaust (0.010 oversize for Service) ....................... 4

Guide, Valve stem, intake and exhaust ................................................. 8

Spring, valve, intake and exhaust .......................................................... 8

Roto coil, exhaust ...................................................................................... 4

Lock, valve spring retainer, intake and exhaust ................................ 16

Tappet, valve ............................................................................................. 8

Valve, intake .............................................................................................. 4

Retainer, valve spring, intake ................................................................ 4

Camshaft (steel) ........................................................................................ 1

Key, cam gear-to-camshaft ...................................................................... 1

Plate, camshaft thrust .............................................................................. 1

Washer, lock, thrust plate-to-crankcase ................................................ 2

Screw, thrust plate-to-crankcase ............................................................ 2

Gear, camshaft .......................................................................................... 1

Nut, cam gear-to-camshaft ...................................................................... 1

Bushing, camshaft, front .......................................................................... 1

Bushing, camshaft, center ........................................................................ 1

Bushing, camshaft,rear ............................................................................ 1

FIGURE 3

ITEM

DESCRIPTION

Ring Kit, re-ring ..... ~ ..................................................................................

Piston (includes: piston, pin and retaining rings) ................................ 4

Pin, piston .................................................................................................. 4

Ring, retaining .......................................................................................... 8

Rod, connecting, less bearings (including bushing,

bolts and nuts) .......................................................................................... 4

Bushing, piston pin .................................................................................. 4

Bolt, connecting rod ................................................................................. 8

Nut, connecting rod bolt ......................................................................... 8

Pin, cotter, connecting rod nut ............................................................... 8

Bearing, connecting rod ........................................................................... 4

Bearing, crankshaft front, upper and lower ......................................... 1

Crankshaft (includes Index 13) ............................................................... 1

Bearing, crankshaft pilot ......................................................................... 1

Key, crankshaft gear ................................................................................. 1

Gear, crankshaft ........................................................................................ 1

Thrower, crankshaft oil (not required) (not illustrated) ..................... 1

Pulley, crankshaft ..................................................................................... 1

Washer, pulley-to-crankshaft ................................................................. 1

Screw, pulley-to-crankshaft .................................................................... 1

Belt, alternator and water pump drive .................................................. 1

Dowel, bearing cap-to-crankcase, front ................................................ 2

Cap, crankshaft bearing, front ................................................................ 1

Bolt, place, bearing cap-to-crankcase, center ........................................ 2

Cap, crankshaft bearing, center .............................................................. 1

Dowel, bearing cap-to-crankcase, center and rear .............................. 4

Bolt, place, bearing cap-to-crankcase, front and rear .......................... 4

Cap, crankshaft bearing, rear ................................................................. 1

Bearing, crankshaft, center, upper and lower ..................................... 1

Bearing, crankshaft, rear, upper and lower .......................................... 1

Bolt, flywheel-to-crankshaft .................................................................... 6

Washer, lock, flywheel-to-crankshaft .................................................... 6

Nut, flywheel-to-crankshaft .................................................................... 6

Flywheel (including ring gear) ............................................................... 1

Gear, ring, flywheel ................................................................................. 1

FIGURE 4. FRONT END PLATE AND GEAR COVER

10 12 13

1718

19 20

23 21

FIGURE 4

ITEM DESCRIPTION QUANTITY

Gasket, front end plate ............................................................................ 1

Plate, front end .......................................................................................... 1

Washer, lock, front end plate-to-crankcase, behind gear ................... 1

Screw, front end plate-to-crankcase, behind gear ............................... 1

Washer, lock, front end plate-to-crankcase .......................................... 1

Screw, front end plate-to-crankcase ....................................................... 1

Washer, plain, front end plate-to-crankcase ......................................... 1

Screw, front end plate-to-crankcase ....................................................... 1

Gasket, gear cover .................................................................................... 1

Cover, gear ................................................................................................ 1

Seal, oil and felt ......................................................................................... 1

Washer, plain, gear cover-to-crankcase ................................................ 1

Screw, gear cover-to-crankcase ............................................................. 1

Washer, plain, gear cover-to-crankcase at upper dowel .................... 1

Screw, gear cover-to-crankcase at upper dowel .................................. 1

Screw and lockwasher, gear cover-to-crankcase ................................. 1

Washer, plain, gear cover-to-crankcase lower dowel ......................... 1

Screw, gear cover-to- crankcase at lower dowel .................................. 1

Washer, plain, gear cover-to-filler block, upper right ......................... 1

Screw, gear cover-to-filler block, upper right ...................................... 1

Screw, gear cover-to-filler block, upper left ......................................... 1

Screw, washer, gear cover-to-filler block, lower .................................. 2

Washer, plain, gear cover-to-filler block, upper left ........................... 1

Screw, gear cover-to-end plate, upper and lower ............................... 2

Washer, lock, gear cover-to-end plate ................................................... 2

Nut, gear cover-to- end plate .................................................................. 2

FIGURE 5. OIL PUMP

19.

FIGURE 5

ITEM DESCRIPTION

Bushing, oil pump drive shaft (in crankcase) ....................................... 1

Gear, oil pump drive ................................................................................ 1

Pin, oil pump drive gear .......................................................................... 1

Stud, oil pump body-to-center bearing cap .......................................... 1

Washer, lock, oil pump-to-center bearing cap ..................................... 1

Nut, oil pump-to-center bearing cap ..................................................... 1

Body, oil pump * ....................................................................................... 1

Shaft, oil pump drive ............................................................................... 1

Stud, oil pump idler gear ........................................................................ 1

Key .............................................................................................................. 1

Gear, oil pump, driver ............................................................................. 1

Gear, oil pump, idler ................................................................................ 1

Ring, retaining .......................................................................................... 1

Gasket, oil pump ...................................................................................... 1

Cover, oil pump ........................................................................................ 1

Gasket, cover-to-strainer frame .............................................................. 1

Frame, oil pump strainer ......................................................................... 1

Spacer, oil pump strainer ........................................................................ 1

Washer, lock, oil pump cover-to-body and oil pump

strainer thru cover-to-body ..................................................................... 6

Screw, oil pump cover-to-body and oil pump strainer

thru cover-to-body ................................................................................... 6

Screen, oil strainer ................................................................................... 1

*Not Serviced Seperately

FIGURE 6. WATER PUMP

17 16

15 14

10 10

FIGURE 6

ITEM DESCRIPTION QUANTITY

Hose, water outlet elbow-to-water pump by pass .............................. 1

Clamp, hose, water outlet elbow and water pump ............................. 2

Nipple, water pump by-pass .................................................................. 1

Plug, pipe ................................................................................................... 1

Body, water pump .................................................................................... 1

Screw and washer, water pump-to-crankcase, right side .................. 1

Bearing and shaft, water pump .............................................................. 1

Ring, retaining .......................................................................................... 2

Pulley, water pump * ............................................................................... 1

Screw, water pump-to-crankcase ........................................................... 3

Washer, lock, water pump-to-crankcase ............................................... 3

Plug, pipe ................................................................................................... 1

Gasket, water pump seal ......................................................................... 1

Seal, water pump ...................................................................................... 1

Impeller, water pump .............................................................................. 1

Gasket, plate-to-body ............................................................................... 1

Plate, water pump back ........................................................................... 1

Gasket, water pump-to-crankcase ......................................................... 1

Screw, water pump plate-to-body ......................................................... 4

Nipple, water outlet elbow by-pass ....................................................... 1

*Not Serviced Seperatly

Use: Complete Pump -or- Service Pump (Less Pulley)

THE FRONT END GASKET KIT IS Y4U02009

CLARK GEAR COVER

Y400 "B" Model

with live stud idler

THE FRONT END GASKET KIT IS Y4U02009

The Hydraulic System on this engine is located on the side opposite manifold with the pump

mounted on the front end plate side and driven off the crankshaft gear thru the idler. The

engine was produced with 39° helix angle gears only.

The oil filter return line on this "B" Model front end must be routed to the gear cover- outboard

bearing support - to assure proper wash of the bearings.

The idler parts are:

X17033 Pin- Idler Gear Thrust Washer to Crank

Y69G00203 Bearing Needle -Idler Stud Inner

Y400H00246 Washer - Idler Gear Thrust

Y112H03152 Gear Assy- Idler

Y112B00215 Spring - Idler Gear Thrust to Plunger

F400H00207 Plunger - Idler Gear Thrust

Y112B03151 Support Assy - Idler Stud including:

1- X06901 Screw - Thrust Button

1- X14221 Washer - Thrust Button

1- Y400G00238 Bearing - Needle

Y69B00215 Gasket - Idler Support

X04038 Stud - Support to gear cover

X14324 Washer - Support to gear cover

X18472 Nut lock - Support to gear cover

X01706 Pin - Support to gear cover

(3)

{1)

(1)

(3)

(6)

(3)

(2)

These gear covers can be identified by the Casting Number Y400B00603 or Y400B00506 located

on the front face above and behind the crankshaft pulley.

The live stud "B" Model arrangement is readily distinguished from the fixed stud "C" Model

engine in that "B" Model has an opening for the idler stud outboard bearing support- the "C"

Model does not.

THE FRONT END GASKET KIT IS Y4U02009

CLARK GEAR COVER

Y400 "C" Model

with fixed stud idler

THE FRONT END GASKET KIT IS Y4U02009

This engine has the Hydraulic System located on the side opposite manifold, mounted on the

front end plate and driven off the crankshaft gear thru the idler.

This engine was produced with 39° helix angle gears only.

The idler is lubricated internally; therefore, the oil filter return line must be routed to the

crankcase, not the gear cover.

The idler parts are:

X17033 Pin - Idler Gear Thrust Washer to Crankcase (3)

Y400H00251 Stud - Idler Gear (1)

Y400H00246 Washer - Idler Gear Thrust (1)

Y400H03360 Gear- Idler (1)

Y400H00252 Washer - Idler Thrust (1)

X22099 Screw - Lock (1)

In working with this idler see Instruction Drawing Y400H03370 for assembly instructions and

be sure to maintain .004 clearance between the gear and its thrust washer.

These gear covers can be identified by Casting Numbers Y400B00608 orY400B00467 located on

the front above and behind the crankshaft pulley.

The fixed stud idler front end can be easily distinguished from the live stud model by the

absence of an outboard bearing support.

THE FRONT END GASKET KIT IS F4U02005

CLARK GEAR COVER

"B" Model F400 & F600

with fixed stud idler

THE FRONT END GASKET KIT IS F4U02005

The Hydraulic System is located on the side opposite manifold with the pump mounted on

the front end plate and driven off the crankshaft gear thru the idler.

It was produced with 21

° helix gears only

The oil filter return line on the "B" Model front end must be routed to the front of the gear

cover, at the idler stud, to assure a good "wash" of the bearings.

The idler parts are:

X17033 Pin - Idler gear thrust washer to crankcase

F600H00228 Stud - Idler gear

X17090 Pin - Idler stud (end)

F600H03211 Gear Assy. Idler including:

1- F600H00321 Gear

1- X13210 Bearing Ball - Inner

1- X13211 Bearing Ball - Outer

F124H00201 Washer - Idler gear thrust

F600H00229 Sleeve - Idler gear retainer

F600H00230 Guide - Idler gear retainer

X07099 Spring - Idler gear retainer

(2)

(1)

This gear cover should be readily identifiable by the casting number that appears on the

front face in the area of the camshaft gear.

The fixed stud "B" Model gear cover Casting Numbers are F244B00600, F244B00501, and

F244B00502.

This fixed stud arrangement is readily distinguished from the "live stud" engines in that

the gear cover does not have a hole at the idler for assembly of an outboard bearing sup-

port.

THE FRONT END GASKET KIT IS F4U02005

CLARK GEAR COVER

"B" Model F400 & F600

with live stud idler

THE FRONT END GASKET KIT IS F4U02005

The Hydraulic System on this engine is located on the side opposite manifold with the

pump mounted on the front end plate side and driven off the crankshaft gear thru the

idler. This style was produced with both 37° or 21° helix gears and the gear cover must be

removed to determine which were employed with the particular engine unless the name-

plate is intact and the specification number can be obtained. The idler arrangement, except

for the idler gear itself, is the same for both helix angles.

These covers can be identified by the Casting Number F400B00501, F400B00512 or

F400B00532 located on the front face of the mounting flange in the area of the camshaft

gear. Over the years several versions of the outboard bearing support and thrust arrange-

ment were used; however, consider the latest components to be applicable in your service

work and use the following:

X17033 Pin - Idler Thrust Washer to Crankcase

F124G00200 Bearing Idler Stud-Needle

F124H00201 Washer - Idler Thrust

F209H02011 Gear Assy 21 Idler- Including:

1- F124H00200 - Stud Idler

F209H03011 Gear Assy 37 Idler including:

1- F124H00200 - Stud Idler

F400B00245 Support - Idler Stud

F400B00227 Gasket

X14324 Plain Washer - Support to Gear Cover

X18472 Nut - Support to Gear Cover

X01904B Stud - Support to Gear Cover

X01720 Pin - Support to Gear Cover

X13099A Bearing Ball - Idler Stud

21RM00215 Spring - Idler Thrust

F400H00207 Plunger - Idler Thrust

X14221 Washer

X06901 Screw

(2)

(1)

(6)

(3)

(2)

(1)

The oil filter return line should be routed to the idler support to assure "wash" of the

bearings. The live stud idler and fixed stud idler can be distinguished by the gear cover -

the live stud has the outboard bearing support bolted to the gear cover - the fixed stud is

cast closed. This arrangement was produced with and without cam gear governor - aside

from the gear cover, casting parts should be interchangeable as far as the idler is concerned.

THE FRONT END GASKET KIT IS F6U02002

CLARK GEAR COVER

"C" Model F600

with fixed stud idler

THE FRONT END GASKET KIT IS F6U02002

This gear cover handles hydraulics on both sides of the engine. The implement pump is

located on the side opposite manifold mounted on the front end plate and driven off the

crankshaft thru an idler.

The steering pump is also mounted on the front end plate - its location is on the manifold

side and here the camshaft serves as the idler.

When a drive line cooling pump (Hydra Cool) is used that pump is mounted on the gear

cover and is tang driven off the nose of the steering pump gear.

This front end was produced with 21° helix gears only.

This idler arrangement is lubricated internally and the oil filter return line should not be

routed to the gear cover as that would pressurize the filter outlet and result in reduced flow

through the oil filter.

The idler parts are:

F400H00226 Stud - Idler Gear

F400H04101 Gear Assy Idler - including:

2- X13210 Bearing Ball

2- X07653 Ring - Retainer Snap

F600H00232 Sleeve Idler Gear Retainer

X07123 Spring - Retainer - Idler Gear

(1)

These gear covers should be readily identifiable by the casting number that appears on the

front face of the mounting flange at the top directly above the crankshaft pulley.

The Casting Number is F227B00603 and if it does not have the opening for Hydra Cool

pump drive it machined into a finished F227B00603. If there is a third hydraulic pump

location it is machined into F227B00403.

As of January 1,1973, this front end is limited to the F600 engine only due to special crank-

case casting requirements. F400 engines crankcases with special idler stud location are not

available.

THE FRONT END GASKET KIT IS F4U02004

HYSTER F4 GEAR COVER

THE FRONT END GASKET KIT IS F4U02004

This front end can be identified by Casting Number F162B00412 located on the front face of

the gear cover above the crankshaft opening (directly above the hydraulic pump).

THE FRONT END GASKET KIT IS F4U02006

TOWMOTOR GEAR COVER

F400 & F600

Front end with idler

THE FRONT END GASKET KIT IS F4U02006

This engine drives the Hydraulic System directly off the nose of the crankshaft thru a set of

coupling gears and an internal spline drive sleeve.

The accessory drive pulley is located on the side opposite the manifold and is driven thru

an idler off the crankshaft gear.

This front end can be identified be Casting Number F400B00513 located directly above the

Hydraulic Pump (crankshaft opening) on the front face of the gear cover.

Idler parts used with this engine are:

F400H00222 Stud - Idler

X17033 Pin

1- Idler Gear to Bushing

2- Idler Gear Thrust Washer to Crankcase

C400H00215 Washer - Idler Gear Thrust

F400H03240 Gear Assy Idler including

1- F400G00219 Bushing

F400H00223 Carrier - Idler Thrust Plunger

21RM00215 Spring - Idler Thrust Plunger

F400H00224 Plunger - Idler Thrust Plunger

8PK00214 Button - Idler Thrust

(1)

(3)

(1)

This engine has an accessory housing along the engine side opposite the manifold which

serves as a distributor drive arrangement in addition to its purpose of providing for the fan

drive feature of this engine.

THE FRONT GASKET KIT IS Y4U02006

TOWMOTOR GEAR COVER

Y400 Front end with idler

THE FRONT GASKET KIT IS Y4U02006

This engine drives the Hydraulic System directly off the nose of the crankshaft thru a set of

coupling gears and an internal spline drive sleeve.

The accessory drive pulley is located on the side opposite manifold and is driven thru an

idler off the crankshaft gear.

This front end can be identified be Casting Number Y112B00503 located on the front face of

the gear cover above the crankshaft opening (directly above the hydraulic pump).

Idler parts used with this engine are:

Y400H00238 Stud - Idler Gear

D600H00202 Washer - Idler Gear Thrust

Y400H03170 Gear Assy Idler including:

1- Y400G00230 Bushing

F400H00223 Carrier - Idler Plunger

21RM00215 Spring - Idler Thrust

F400H00224 Plunger - Idler Thrust

8PK00214 Button - Idler Thrust

(1)

SERVICE AND PARTS

Available from your Authorized

WISCONSIN

Service Center

SALES OFFICE:

2020 Fletcher Creek Drive, Memphis, Tennessee 38133

Phone: (901) 371-0353 or Toll Free (800) 932-2858

www.wisconsinmotors.com

JUN 2006

LIT 10253

! WARNING !

California Proposition 65

The engine exhaust from this product

contains chemicals known to the State of

California to cause cancer, birth defects or

other reproductive harm.

WISCONSIN

MOTORS, LLC

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