Deltaweld Series DC16 2
User Manual: Deltaweld Series
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Page Count: 8
Processes
MIG (GMAW)
Flux Cored (FCAW)
Air Carbon Arc (CAC-A)
Cutting and Gouging
Submerged Arc (SAW)
Heavy Industrial Applications
Heavy Equipment Manufacturing
Truck and Trailer Manufacturing
Ship and Boat Building
Tank/Pressure Vessel Fabrication
Manufacture of Automotive Equipment
Railcar/Locomotive Fabrication and Repair
Furniture Manufacture
Structural Steel Fabrication
Sheet Metal Fabrication
Maintenance
MIG Welding
Power Source
Issued Jan. 2015 • Index No. DC/16.2
Superior arc welding performance
with MIG welding.
Internal digital voltage control
(DVC) enables operator to preset
weld voltage before striking an arc.
Line voltage compensation
ensures consistent weld
performance by keeping output
power constant even if primary
input power varies by ±10 percent.
Power efficient for exceptional value
and return on your investment.
Two positive output terminals
provide high/low stabilizer
selection. Allows operator to
optimize arc performance.
115 VAC duplex receptacle
provides 15 amps of auxiliary power.
Thermal overload protection light
indicates power shutdown. Helps
prevent machine damage if the
duty cycle is exceeded or airflow
is blocked.
Power cord strain relief provided
for your convenience at installation.
Fan-On-Demand™operates only when needed reducing
noise, power consumption, and the amount of airborne
contaminants pulled through the machine.
Power source is warranted for 3 years, parts and labor.
Original main power rectified parts are warranted for 5 years.
Input Power 3-Phase Power on all models
Rated Output 302/402: 300 A at 32 VDC, 100% Duty Cycle
452/602: 450 A at 38 VDC, 100% Duty Cycle
652/852: 650 A at 44 VDC, 100% Duty Cycle
Net Weight 302/402: 323 lb. (147 kg)
452/602: 384 lb. (174 kg)
652/852: 472 lb. (214 kg)
Deltaweld® 452
MIGRunner™
Package shown
Miller Electric Mfg. Co.
An ITW Company
1635 West Spencer Street
P.O. Box 1079
Appleton, WI 54912-1079 USA
MillerWelds.comEquipment Sales US and Canada
Phone: 866-931-9730
FAX: 800-637-2315
International Phone: 920-735-4554
International FAX: 920-735-4125
Deltaweld®Series
Quick
Specs
Build your own system at
MillerWelds.com/equiptoweld or
see the Stationary and MIGRunner™
Packages (page 5).
Digital voltmeter and ammeter are
easy to read, even at 30 feet (9.2 m).
Simple control panel provides easy,
efficient operation.
14-pin receptacle provides quick,
direct connection to Miller 14-pin wire
feeders and accessories.
Remote on/off capabilities allow
operator to turn power source on and
off from a distance.
Remote voltage control allows operator
to change voltage from feeder.
Enclosed circuit boards provide
additional protection from contaminants
resulting in longer service life.
PC board protection prevents the wire
feeder power or other stray voltages
(less than 115 VAC) from harming the
power source PC board.
6
1
4
5
2
3
DC AMPS
DC VOLTS
VOLT/AMP CURVE CV
00
20
10
30
40
50
60
70
80
50 100 150 200 250 300
GMAW
FCAW
MAX.
MED.
MIN.
% DUTY CYCLE
WELDING AMPS
DUTY CYCLE CHART
200
400
300
500
600
80 90 1007040 50 60
RATED OUTPUT
Performance Data
2
Control Panel
Deltaweld®302/402 Specifications (Subject to change without notice.)
1. Voltage Adjustment Control
2. Output Switch
3. Remote Voltage Control Switch
4. Digital Meters
5. Power Switch with Indicator Light
6. High Temperature Shutdown Light
Rated Output
300 A at 32 VDC,
100% duty cycle
Voltage
Range
10–32 V
Recommended
Welding Range
15–32 V
Max. Open-
Circuit
Voltage
42 VDC
Amps Input at Rated Output, 50/60 Hz
200 V 230 V 380 V 400 V 440 V 460 V 575 V KVA KW
48 42 27 25 23 21 17 16.9 12.9
Dimensions
H: 30 in. (762 mm)
(including lift eye)
W: 23 in. (585 mm)
D: 30.5 in. (775 mm)
(including strain relief)
Net
Weight
323 lb.
(147 kg)
Note: For input conductor and fuse size information consult the Owner’s Manual.
6
1
4
5
2
3
Control Panel
1. Voltage Adjustment Control
2. Output Switch
3. Remote Voltage Control Switch
4. Digital Meters
5. Power Switch with Indicator Light
6. High Temperature Shutdown Light
% DUTY CYCLE
WELDING AMPS
DUTY CYCLE CHART
200
400
300
600
800
80 90 1007040 50 60
RATED OUTPUT
DC AMPS
DC VOLTS
VOLT/AMP CURVE CV
0
0
20
10
30
40
50
60
70
80
100 200 300 400 500
GMAW
FCAW
MAX.
MED.
MIN.
Performance Data
3
Deltaweld®452/602 Specifications (Subject to change without notice.)
Rated Output
450 A at 38 VDC,
100% duty cycle
Voltage
Range
10–38 V
Recommended
Welding Range
15–38 V
Max. Open-
Circuit
Voltage
48 VDC
Amps Input at Rated Output, 50/60 Hz
200 V 230 V 380 V 400 V 440 V 460 V 575 V KVA KW
72 63 39 37 33 32 25 25.1 21.1
Dimensions
H: 30 in. (762 mm)
(including lift eye)
W: 23 in. (585 mm)
D: 38 in. (966 mm)
(including strain relief)
Net
Weight
384 lb.
(174 kg)
Note: For input conductor and fuse size information consult the Owner’s Manual.
Note: For input conductor and fuse size information consult the Owner’s Manual.
4
6
1
4
5
2
3
DC AMPS
DC VOLTS
VOLT/AMP CURVE CV
00
20
10
30
40
50
60
70
80
100 200 300 400 500 600 700
GMAW
FCAW
MAX.
MED.
MIN.
% DUTY CYCLE
WELDING AMPS
DUTY CYCLE CHART
300
400
600
800
1000
50 60 70 80 90 10040
RATED OUTPUT
Performance Data
Control Panel
Deltaweld®652/852 Specifications (Subject to change without notice.)
1. Voltage Adjustment Control
2. Output Switch
3. Remote Voltage Control Switch
4. Digital Meters
5. Power Switch with Indicator Light
6. High Temperature Shutdown Light
Rated Output
650 A at 44 VDC,
100% duty cycle
Voltage
Range
10–44 V
Recommended
Welding Range
15–44 V
Max. Open-
Circuit
Voltage
54 VDC
Amps Input at Rated Output, 50/60 Hz
230 V 380 V 400 V 440 V 460 V 575 V KVA KW
96 58 54 50 48 38 38.2 34.2
Dimensions
H: 30 in. (762 mm)
(including lift eye)
W: 23 in. (585 mm)
D: 38 in. (966 mm)
(including strain relief)
Net
Weight
472 lb.
(214 kg)
5
Option #1: Deltaweld®Power Source Only
Option #2: Deltaweld®Stationary Package
Option #3: Deltaweld®MIGRunner™Package
Packages
Purchase components separately.
Deltaweld 302
#903 376 (200-208/230/460 V, 60 Hz)
#903 392 (230/460/575 V, 60 Hz)
Deltaweld 452
#903 377 (200-208/230/460 V, 60 Hz)
#903 394 (230/460/575 V, 60 Hz)
Deltaweld 652
#903 396 (230/460/575 V, 60 Hz)
Stationary display without running gear or
cylinder rack.
Deltaweld 302 Stationary Package
#951 235 (200-208/230/460 V, 60 Hz)
Deltaweld 452 Stationary Package
#951 237 (200-208/230/460 V, 60 Hz)
#951 301 (230/460/575 V, 60 Hz)
Comes complete with:
Deltaweld power source
S-74D wire feeder
Bernard™Q-Gun™
Industrial MIG 4/0 kit consisting of
flowmeter regulator with 10-ft. (3 m) gas
hose, 10-ft. (3 m) 4/0 feeder weld cable
with lugs, and 15-ft. (4.6 m) work cable
with 600-amp C-clamp
MIGRunner system with factory-installed
standard running gear and cylinder rack.
Deltaweld 302 MIGRunner Package
#951 234 (200-208/230/460 V, 60 Hz)
#951 300 (230/460/575 V, 60 Hz)
Deltaweld 452 MIGRunner Package
#951 236 (200-208/230/460 V, 60 Hz)
#951 302 (230/460/575 V, 60 Hz)
Deltaweld 652 MIGRunner Package
#951 238 (230/460/575 V, 60 Hz)
Comes complete with:
Deltaweld power source
S-74D wire feeder
Bernard™Q-Gun™
Industrial MIG 4/0 kit consisting of
flowmeter regulator with 10-ft. (3 m) gas
hose, 10-ft. (3 m) 4/0 feeder weld cable
with lugs, and 15-ft. (4.6 m) work cable
with 600-amp C-clamp
Factory-installed standard running gear
and cylinder rack
Build your own system at
MillerWelds.com/equiptoweld
6
Genuine Miller®Options and Accessories
Ground Current Sensor #195 048 Field
Disables power source if weld current is
present on primary ground.
Extension Cables for 14-Pin Plugs to
14-Pin Sockets*
#242 208 025 25 ft. (7.6 m)
#242 208 050 50 ft. (15.2 m)
#242 208 080 80 ft. (24.4 m)
Extension cables make a direct connection
between the power source and remote
control or 24 VAC wire feeder. No messy
splicing or adapting required.
*For additional lengths visit MillerWelds.com/equiptoweld.
Industrial MIG 4/0 Kit #300 390
Includes flowmeter regulator with 10-foot
(3 m) gas hose, 10-foot (3 m) 4/0 feeder
weld cable with lugs, and 15-foot (4.6 m)
work cable with 600-amp C-clamp.
Polarity Control #042 871
This dual-function control is designed for
use with dual wire feeders or any application
where electrical isolation and/or polarity
reversing of weld current is required. Both
functions can be used at the same time.
Process Control Selector #042 872
Allows you to easily change weld processes.
Also includes features of Polarity Control.
Standard Running Gear #042 886
The large 10-inch (254 mm) rear wheels
and 5-inch (127 mm) front casters on this
running gear provide excellent mobility on
the shop floor, making it easier to move the
power source. Very easy to install. Handles
double as weld cable holder.
Standard Cylinder Rack #042 887
Holds two cylinders. Only installs on
Standard Running Gear.
Coolant Systems
For more information, see the Miller Coolant
Systems literature sheet, Index No. AY/7.2.
Coolmate™3
#043 007 115 VAC
#043 008 230 VAC
For use with water-cooled torches rated
up to 500 amps. Unique paddle-wheel
indicator, external filter and easy-fill spout.
Coolmate™4 #042 288 115 VAC
For use with water-cooled torches rated up
to 600 amps. Tough molded polyethylene
case with carrying handle.
Coolant #043 810
Sold in cases of four one-gallon recyclable
plastic bottles. Miller coolants contain a
base of ethylene glycol and deionized water
to protect against freezing to -37 degrees
Fahrenheit (-38° C) or boiling to 227 degrees
Fahrenheit (108° C). Also contains a
compound that resists algae growth.
Bench-Style Feeders Lit. Index No.
22A M/11.0
24A M/11.0
S-74S M/3.0
S-74D M/3.0
S-74DX M/3.0
S-74 MPa Plus M/3.0
Bench-Style Dual Feeders
D-74S M/3.0
D-74D M/3.0
D-74DX M/3.0
D-74 MPa Plus M/3.0
Boom-Style Feeders
SS-74S12 M/13.11
SS-74S16 M/13.11
SS-74D12 M/13.11
SS-74D16 M/13.11
SS-74DX12 M/13.11
SS-74DX16 M/13.11
SS-74 MPa Plus M/13.11
Boom-Style Dual Feeders
DS-74S12 M/13.11
DS-74S16 M/13.11
DS-74D12 M/13.11
DS-74D16 M/13.11
DS-74DX12 M/13.11
DS-74DX16 M/13.11
DS-74 MPa Plus M/13.11
Portable Feeders
SuitCase®12RC M/6.5
Portable Voltage-Sensing Feeders
SuitCase®X-TREME™8VS M/6.42
SuitCase®X-TREME™12VS M/6.42
Aluminum Push-Pull Feeders
XR™
-S and XR™
-D Controls M/1.7
Guns available:
XR-Aluma-Pro™M/1.71
XR-Pistol M/1.73
XR-Pistol-Pro M/1.74
Hard Automation
70 Series Remote Configurations M/3.0
7
Wire Feeder Options
50 Hz models with CE Specifications are manufactured according to the Standards IEC-974-1 and EN-60974-1.
Conforms with NEMA EW 1 “Electric Arc Welding Power Source,” Class I (100).
Certified by Canadian Standards Association to both the Canadian and U.S. Standards.
**
*
Ordering Information
Equipment and Options Stock No. Description Qty. Price
Deltaweld®302 Power Source Only #903 376* 200-208/230/460 V, 60 Hz
#903 392* 230/460/575 V, 60 Hz
Deltaweld®302 Stationary Package #951 235* 200-208/230/460 V, 60 Hz
Deltaweld®302 MIGRunner™Package #951 234* 200-208/230/460 V, 60 Hz
#951 300* 230/460/575 V, 60 Hz
Deltaweld®402 Power Source Only #907 357** 380/400/440 V, 50 Hz w/CE
Deltaweld®452 Power Source Only #903 377* 200-208/230/460 V, 60 Hz
#903 394* 230/460/575 V, 60 Hz
Deltaweld®452 Stationary Package #951 237* 200-208/230/460 V, 60 Hz
#951 301* 230/460/575 V, 60 Hz
Deltaweld®452 MIGRunner™Package #951 236* 200-208/230/460 V, 60 Hz
#951 302* 230/460/575 V, 60 Hz
Deltaweld®602 Power Source Only #907 358** 380/400/440 V, 50 Hz w/CE
Deltaweld®652 Power Source Only #903 396* 230/460/575 V, 60 Hz
Deltaweld®652 MIGRunner™Package #951 238* 230/460/575 V, 60 Hz
Deltaweld®852 Power Source Only #907 359** 380/400/440 V, 50 Hz w/CE
Wire Feeders
22A #951 190 See Lit. Index No. M/11.0
24A #951 193 See Lit. Index No. M/11.0
70 Series See Lit. Index No. M/3.0
SuitCase®12RC #951 580 See Lit. Index No. M/6.5
SuitCase®X-TREME™8VS #951 583 See Lit. Index No. M/6.42
SuitCase®X-TREME™12VS #951 543 See Lit. Index No. M/6.42
XR™Controls #300 601 XR-S model. See Lit. Index No. M/1.7
#300 687 XR-D model. See Lit. Index No. M/1.7
Swingarc™Boom Feeders See Lit. Index No. M/13.11
Options and Accessories
Ground Current Sensor #195 048 Field
Extension Cables See page 6
Industrial MIG 4/0 Kit #300 390 Includes flowmeter regulator with 10-ft. (3 m) gas hose, 10-ft. (3 m) 4/0 feeder
weld cable with lugs, and 15-ft. (4.6 m) work cable with 600-amp C-clamp
Polarity Control #042 871
Process Control Selector #042 872
Standard Running Gear #042 886
Standard Cylinder Rack #042 887
Coolant Systems See page 6
Coolant #043 810
Primary Power Cable
Secondary Welding Cables
Work Cable and Clamp
Date: Total Quoted Price:
© 2014 Miller Electric Mfg. Co.
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