Suzuki DT 6 (86 02) 097 DT6(86

DT 6 (1986-2002)

PREFACE

When

it

becomes necessary to replace parts on

SUZUKI

OUTBOARD

MOTORS,

always

use

SUZUKI

GENUINE

PARTS

which have passed a strict inspection which guarantees

qua1

i

ty and performance.

This parts catalogue covers the list of all service parts

for

SUZUKI

DT6

’

86-’

02

MODEL.

INSTRUCTIONS FOR

QUOTING THE CATALOGUE

1.

DIMENSIONS

Dimensions of the parts in this catalogue are indicated

in

unit millimeters.

2.

ABBREVIATIONS

Abbreviations used in this catalogue are as follows:

AR

:

As required NT

:

Number of teeth

ASSY

:

Assembly OPT

:

Optional

E.No.

:

Engine number

0s

:

Over size

F.No.

:

Frame number

STD

:

Standard

d

:

Diameter of material

T

:

Thickness

ID

:

Inside diameter

us

:

Under size

OD

:

Outside diameter

W

:

Width

L

:

Length

W/

:

With

LH(P0RT)

:

Left hand side S,L,UL,LL

:

Transom type

.

RH(STBD)

:

Rir’.. nand side

sus

:

Stainless steel

-123456

:

Up

r.?

r.ilo.00601-123456

’00

:

MODEL:2000

123456-

:

From F.No.00601-123456 ’01

:

MOOEL:2001

’

02

:

MODEL:2002

12

x

34

x

5.6--- “igures in the description column

17T

show the dimensions of parts.

ID

OD

T(or

W,L)

+12345-56781 (Parts No.)

:

indicates that the parts number was

changed to 12345-56781 and the new parts are interchangeable with

the former ones but the former ones are not interchangeable with

new ones.

~12345-56781 (Parts No.)

:

indicates that the former and new

parts are interchangeable with each other and both are usable.

3.

INNER

PARTS

OF

ASSEMBLY

Part name with a dot

(.)

in

front as shown in the description column indicates

the component of the assembly a1

so

avai 1 able

i

ndi vi dual 1

y

,

4. MODIFICATION NOTICE

A

parts bulletin

will

be sent to you on all occasions when changes in parts

occur,including interchangeable modifications between new parts and old ones.

5.

NOTE

5-17

There are some different parts from those of production models among

spare parts for the administrative reasons and common use of them with

other models.

In respect of rubber hoses and vinyl tubes, please be sure to use them

by cutting off according to the length mentioned on parts catalogue

or

what is actually required on the vehicle.

Note that the drawings on the illustration page are for ready reference

of

spare parts number, not to be used as an assembly manual.

When assembling, use

”SUZUKI

SERVICE

MANUAL”,

5-2.

5-3.

6. MOOEL

NAME

AND

ENGINE

NUMBER

ENGINE

No.

MOOEL

YEAR’S

TYPE

TRANSOM

-

DT6SVG ’86 00601

S,L

00601-61 0001

.-

DT6SVH

OT6SVJ

DT6SK

OT6SL

OT6SM

OT6SN

DT6SP

OT6SR

OT6SS

DT6ST

DT6SV

DT6SW

DTGSX

DT6SY

DTGSK1

OT6SK2

’

87

’

88

89

’

90

’

91

’

92

’

93

’

94

’

95

’

96

’

97

’

98

’

99

’

00

’

01

’

02

00601

S,L

00601

S,L

00601

S,L

00601 S,L

00601

S,L

00601

S,L

00601 S,L

00601

S,L

00601

S,L

00601 S,L

00601

S,L

00601 S,L

00601

S,L

00601 S,L

00601

S,L

00601 -701001

-

00601-817660-

00601 -920870-

00601-01 1001-

00601

-1

31001

-

00601-231001-

00601-351001-

00601-461001-

00601-581PO1-

OG601-651001-

00601 -751001

-

00601

-861001

-

00601 -971 001-

00601 -030001

-

00601

-1

51001

-

00601 -251001

-

Q

2001

American

Suzuki

Motor

Corporation

At

FIG.l

h

9

84-8

10

24

-

$

32

-9

%

33

FIG.l

(

8-2) CYLINDER

QTY.

REF.NO. PART

NO.

DESCRIPTION REhlARIlC

1

2-1

2-2

3

4

5-1

5-2

5-3

5-4

5-5

5-6

6

7

8

9

10

11

12

13

14

15

16

17-1

17-2

18

19-1

19-2

20

21-1

21-2

22

09482-00535

11 110-98100-OED

11 110-98100-OEP

11141-98130

01560-08357

11 301-981 %OED

11301-981D2-OED

11301-981D2-OEP

11 301-98182-OED

11301-98183-OED

11301-98183-OEP

1671 0-95D10

09103-06189

01550-06307

01550-06457

01 550-06557

01550-06607

01 550-06757

0421 1-09109

14151-981 11

141 31 -981

02

14 14 1-981 00-OED

14141 -981 00-OEP

01550-06257

33883-981 02-OED

33833-98102-0EP

1 141 1-98500

09126-06008

021 22-061 67

09283-20006

SPARK PLUG (BR6HS-10)

HEAD, CYLINDER

GASKET

BOLT

CYLINDER

I

CRANKCASE ASSY

CYLINDER

I

CRANKCASE ASSY

CYLINDER

I

CRANKCASE ASSY

CYLINDER

I

CRANKCASE ASSY

CYLINDER

I

CRANKCASE ASSY

CYLINDER

I

CRANKCASE ASSY

.VALVE, CHECK

.BOLT, N0.7 (6x1 10)

.BOLT, NO.l

.BOLT. N0.2

.BOLT, N0.5

.BOLT, N0.3

.BOLT, NO 6

.BOLT, N0.4

.DOWEL PIN

GASKET, EXHAUST COVER

PLATE

COVER, EXHAUST

BOLT (6x25)

STAY, HIGH TENSION CORD

HOUSING, UPPER OIL SEAL

SCREW (6x16)

SCREW

OIL SEAL

2

1

8

1

4

1

2

1

7

1

4

1

MODEL32

-MODEL:94

MODEL:95-01

WlDECOMP

MODEL:02

WIDECOMP

OPT

OPT M0DEL:Ol

OPT MODEL:02

MODEL:02

MODEL:95-02

COLOR

:

OED (GRAY)

OEP

(BLACK)

1

DT6E3K2

B2

FIG.1

FIG.l

(

8-3) CYLINDER

QTY.

REF.NO. PART NO. DESCRIPTION REMARKS

23

24-1

24-2

25

26

27

28

29

30-1

30-2

31

32

33

1141 3-98510

19151-98101-OED

19151-98101-OEP

091 19-06047

19172-981 02

09352-50823-600

09160-05028

021 12-051 27

091 36-05042

021 12-05107

09355-25705-600

09401 -061

01

09404-06432

GASKET, UPPER

OIL

SEAL HOUSING 1

RETAINER, STATOR 1

RETAINER, STATOR

1

BALL, PIVOT 1

STOPPER 1

HOSE (5.0X8.2X600)

1

WASHER 2

SCREW 2

SCREW (5x12)

2

SCREW 2

HOSE, LUBRICATION

1

CLIP 2

CLAMP

1

COLOR

:

OED (GRAY) OEP (BLACK)

MODEL:O2

L:600-+5.5

MODEL:86

MODEL:87-94

MODEL:95-02

L:600+240

2

DT6E3K2

B3

FIG.2

10

6

I

11

23

FIG.2

(

8-4)

CRANKSHAFT

QN.

REF.NO.

PART NO. DESCRIPTION REMARKS

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20-1

20-2

21

22

23

24

121 10-96103

12140-99604

121 51 -35400

09381-12001

09263-1 2023

12200-98106

12161 -96000

09263-17022

1221 1-96001

12221-98105

12231 -981 02

12232-981 01

12240-981

CL

097’2-20069

59289-22004

09283-20053

09283-10003

11431-98502

11433-98510

09117-06031

091 16-06106

12100-96103-025

12140-28630-025

121 00-961 03-050

12140-28630-050

3

DT6E3K2

PISTON

2

RING SET

2

ClRCLlP

4

BEARING

2

CRANKSHAFT ASSY

1

.ROD, CONNECTING

2

BEARING

(17X23X14) 2

.PIN

2

.CRANKSHAFT, UPPER

1

.WHEEL. UPPER CRANKSHAFT

1

.WHEEL, LOWER CRANKSHAFT

1

CRANKSHAFT, LOWER

1

.BEARING

3

.O!?

SEAL, MIDDLE CRANKSHAFT

1

OIL

SEAL, LOWER CRANKSHAFT

1

OIL SEAL, DRIVESHAFT UPPER

1

HOUSING, UNDER OIL SEAL

1

GASKET, UNDER OIL SEAL HOUSING

1

BOLT

(6x20) 2

BOLT

(6x20) 2 MODEL:99-02

PISTON SET

(OS0.25) 2

OPT

.RING SET, PISITON

(OS0.25) 2

OPT

PISTON SET

(OS:0.50)

2

OPT

.RING SET, PISTON

(0S:OSO)

2

OPT

64

FIG.3

15

I

FIG.3

(

B-

5)

REED VALVE

QTY.

REF.NO. PART

NO.

DESCRIPTION REMARKS

1 0831 6-1 0067 NUT 2

2 0141 1-06167 STUD BOLT 2

3 13125-98310 GASKET, CARBURETOR 1

4 01 550-06307 BOLT

1

5

LI~

570-06607 BOLT 2 1

7 13111-98111-OED CASE, INLET 1

8

021 12-76163 SCREW 1

9 13121-98120 GASKET, INLET 1

10 131 50-981 01 VALVE ASSY, REED 1

11 131 52-981

00

.S

IOPPER, REED VALVE 2

12 13153-98100 .VALVE, REED 2

13 021 12-03063 SCREW 6

14 09162-03001 .LOCK WASHER 6

15 13122-981 10 GASKET, VALVE SEAT

1

COLOR

:

OED

(GRAY)

I

12

4

DT6E3

K2

B5

FIG.4

1-

9

*'

19

20

10

3

8

-

12--fi)

I

FlG.4

(

B-6)

CARBURETOR

PTY.

DESCRIF

1

iON REMARKS

i

I

REF.NO. PARTNO.

1-1

I

,

1-2

I

>

3

4

5

6

7

8

9

10

11

12

13

lA

15

16-1

16-2

17-1

17-2

17-3

17-4

18

19

20

21

I

c

13200-981 21

13200-98131

09492-40010

13534-98900

13268-961 11

13268-92910

13269-98300

13250-98310

13254-98300

13251-98300

13343-98520

13613-98300

13371 -98300

13245-98900

13616-93900

13268-961 11

09491 -2001

3

09491 -2301

2

09491-21023

09491 -2201 3

09491-24026

09491-25014

13631-93501

09320-04009

09140-04007

1363598510

CARBURETOR ASSY

(S)

CARBURETOR ASSY (L)

.PILOT. JET

(#40)

SCREW, THROTTLE STOP

SPRING

SCREW, PILOT AIR

.FLOAT

.PIN, FLOAT

.GASKET, FLOAT CHAMBER

.GASKET

.BOLT

.NEEDLE ASSY

.CHAMBER, FLOAT

.ADJUSTER

SPRING

.JET, MAIN

(MOO)

.JET, MAIN

(#115)

JET, MAIN

(#105)

JET, MAIN

(#110)

JET, MAIN

(#120)

JET, MAIN

(#125)

KNOB, STARTER

BUSHING, STARTER KNOB

NUT

GUIDE, CHOKE ROD

1

'1

1

TYPES

TYPE:L

OPT

5

DT6E3K2

66

FIG.5

FIG

5

(

B- 7) THROTTLE CONTROL

i

QN.

I

REF.NO. PARTNO. DESCRIPTION REMARKS

1 67463-95200 CONNECTOR 1

2

09140-05005 NUT 1

3 19171-98101 LINK 1

4 09385-05004 CLIP 3

5

09160-05029 WASHER (5.5X12X0.8) 3

6

09306-05002 BUSHING 2

7

191 1 1-981 10 LINK 1

8 191 81 -981 20 LEVER, THROTTLE 1

9

63225-93200 BUSHING 1

10

63227-93200 PIN 1

11 191 10-98100 SHAFT, THROTTLE LEVER 1

6

DT6E3K2

87

FIG7

2-

x

I

8

17

16

15

FIG.7

(

B-10)

WATER PIMP

CY.

REF.NO. PART

NO.

DESCRIPTION REMARKS

1

2-1

2-2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21-1

21-2

22

23

24

17563-98500

17561-98510

17561-98520

1741 5-98501

09289-10002

09108-06025

09162-06006

09140-06020

1741 1-98505

09420-03002

17461-98502

17471 -98503

17472-98503

09202-04008

561 32-9851

0

09108-06063

09162-06006

09 140-06020

56130-98521

09263-15019

09282-10009

17441 -9851 2

17441-98521

09125-05047

09161 -05010

17400-98550

GROMMET

TUBE, WATER

(S)

TUBE, WATER (L)

BUSHING

OIL SEAL

STUD BOLT

LOCK WP.SHER

NUT

CASE, WATER PUMP

KEY

IMPELLER

PLATE

GASKET

DOWEL PIN

GASKET, DRIVE SHAFT HOUSING

STUD BOLT

LOCKWASHER

NUT

HOUSING, DRIVE SHAFT

BEARING, DRIVE SHAFT

SEAL, DRIVE SHAFT OIL

GUIDE, WATER TUBE

(S)

GUIDE, WATER TUBE (L)

SCREW

(5x14)

WASHER

WATER PUMP REPAIR KIT

1

4

1

2

1

OPT

9 DT6E3K2

B

10

FIG.8

1-

n

3JJ

2-

FIG.8

(

C-2) STARTER

QTY.

REF.NO. PART

NO.

DESCRIPTION REMARKS

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

18

19

20

21

22

23

24

25

18100-981 15

18121-98100

18344-98100

18142-98300

18253-98300

18255-98301

18271 -981

00

18261 -981

00

18291-98102

18283-98102

18284-98101

18280-98102

18335-981

00

18332-98100

18210-93002

01 550-061 67

09164-05002

01421 -061 27

08316-10067

18630-98101

18642-981 01

18650-98101

99000-81 157-50M

STARTER ASSY, RECOIL

.REEL, STARTER

.PIN, STARTER

SPRING, RECOIL

.BUSHING, STARTER

.CIRCLIP, STARTER

SPRING, FRICTION

.PINION, STARTER

.HOLDER, CABLE

SPACER

SPRING, RETURN

STOPPER

.WASHER

.BOLT

.GRIP ASSY

90LT

WASHER

STUD BOLT

NUT

CABLE ASSY, INTER LOCK

HOLDER, CABLE

ARM, INTER LOCK

ROPE

1

1 OPT L:50000+1500

NOT FOR US MARKET

REFER TO FIG.EA(C-3) FOR MODEL:95-02

10

DT6 E3

K2

c2

FIG.8A

,"

16

17

13-9

I

FIG.8A

(

C- 3) STARTER (MODEL:95-02)

QTY.

REF.NO. PART NO. DESCRIPTION REMARKS

1

2

3

4

5

6

7-1

7-2

8

9

10

11

12

13

15

16

17

18

18100-981 31

181 20-981 30

181 30-981 30

18142-98130

181 90-981 30

18210-98130

18200-98810

18280-98131

1841 1-981 10

18642-981 01

18650-981 01

1871 1-98100-OED

02162-06207

01 570-061 27

18653-981 10

6971 1-93E10

6971 2-93E10

99000-81 157-50M

STARTER ASSY, RECOIL

.REEL

.RATCHET SET

SPRING, SPIRAL

.GUIDE SET

.KNOB

.NSI SET

CUP, STARTER

HOLDER, INTERLOCK CABLE

ARM, INTERLOCK

BRACE, RECOIL STARTER

BOLT

RING, SNAP

LABEL, CAUTION

ROPE

1

1 -MODEL96

1 MODEL:97-02

1

3

1

MODEL:01,02

1 OPT L:50000-+1450

NOT

FOR

US MARKET

11 DT6

E3

K2

FIG.9

8

&32

&14

@-

31

30

I,

19

--.(

'?

e

20

I

28

29

/

/'

/

FIG.9

(

C- 4) CLUTCH LEVER

QTY.

REF.NO.

PART

NO.

DESCRIPTION

REMARKS

1

2

3

4

5

6

7

8

9

10

11-1

11-2

12

13-1

13-2

14

15-1

15-2

16

17

18

19-1

19-2

20

21

22

23

24

25

26

21 110-98102-OED

21 110-98503

21 141-98500

091

60-08082

09260-10005

09440-07021

22511-99010

21210-98503

09280-09005

09162-08007

091 40-080 16

09 140-08003

09204-01002

231 1 1-9851

0

231 11-98520

09320-05017

25111-981 10

251 11-98120

09138-06037

23311-99001

23321-99001

0916C-06090

09160-06036

09204-01002

25222-93000

2521 1-98501

09280-06004

09280-1 5007

08212-06201

08310-00063

LEVER, CLUTCH (GRAY)

LEVER, CLUTCH

KNOB, CLUTCH LEVER

WASHER (8.5X16X1.2)

BALL, CLUTCH NOTCH

SPRING, CLUTCH NOTCH

GREASE NIPPLE, CLUTCH

SHAFT, CLUTCH LEVER

0

RING (D3.9

08.6)

LOCK WASHER (8.2X15.4X2.0)

NUT

COTTER PIN, CLUTCH ROD

ROD, CLUTCH

(S)

ROD, CLUTCH (L)

BUSHING, SHIFTING ROD

ROD, SHIFTING

(S)

ROD, SHIFTING (L)

BOLT, CLUTCH ROD

CONNECTOR, CLUTCH ROD

1

CONNECTOR, CLUTCH ROD

2

WASHER (6.5X13X1 .O)

WASHER (6.5X18X1.5)

COTTER PIN, SHIFTING ROD

BOOT, SHIFTING ROD

GUIDE, SHIFTING ROD

0

RING (D:3.5 ID:5.8)

0

RING (D2.4 ID:15.8)

WASHER, SHIFTING ROD GUIDE

NUT

1

2

1

2

1

MODEL:00-02

M0DEL:OO-02

MODEL:01,02

STD -MODELM

OPT MODEL:95-00

STD -MODEL9

OPT MODEL:95-00

-MODEL:96

MODEL:97-02

12

DT6

E3

K2

c4

FIG.9

8

@32

&14

31

19

4

i

'?

6

20

FIG.9

(

C- 5) CLUTCH LEVER

1

I

QN.

'

REF.NO. PARTNO. DESCRIPTION REMARKS

1 -MODEL:90

27-1 253! 1-93100 CAM, SHIFTING

27-2 2531 1-98510 CAM, SHIFTING 1 MODEEL:91-02

28 09139-06035 SCREW, SHIFTING CAM STOP 1

29 09

168-06004

GASKET, CAM STOP SCREW 1

30-1 251 11-9851

1

ROD, SHIFTING

(S)

1 MODEL:95-02

30-2 251 11-98521 ROD, SHIFTING (L) 1 MODEL:95-02

31 09140-06020 NUT 1 MODEL:95-02

32 09159-06030 NUT, SHIFT ROD ADJUST 1 MODEL:95-02

28

29

/

/-

/

13

DT6

E3

K2

c5

FIG.10

1

11

6

7

FIG 10( C-6) MAGNETO

QTY.

REF.NO. PART

NO.

DESCRIPTION REMARKS

1 32101-98151 STATOR ASSY 1

2 32 140-98 1 21 COIL ASSY, IGNITION 1

3 021 12-05257 SCREW 2

4 08321 -01 057 .LOCK WASHER 2

5

32150-981 12 SENSOR 1

6 02112-04107 SCREW 2

7

08321-01043 .LOCK WASHER 2

8

32220-981 10 .COIL ASSY, LIGHTING 1

9 021 12-05303 SCREW 2

10 08321 -01 057 .LOCK WASHER 2

11 32102-98132 FLYWHEEL 1

12 09140-12038 NUT 1

13 08321-01 127 LOCK WASHER 1

14 08322-01127 WASHER 1

15 08341 -31 039 KEY 1

16 02122-05127 SCREW 2

REFER TO FIG.lOA(C-7) FOR MODEL195-02

14

DT6

E3

K2

C6

FIG.1

OA

FIG.lOA( C-

7)

MAGNETO

(MODEL:95-02)

QN.

REF.NO. PART NO.

DESCRIPTION

REMARKS

1 321 01 -991

00

STATOR ASSY

1

2

32140-99100

.COIL, IGNITION PRIMARY

1

3 021 12-05253

.SCREW

2

4 08321-01053

.LOCK WASHER

2

5

32200-99100

.LIGHTING COIL SET

1

6

021 12-05303

SCREW

2

7

08321-01053

.LOCK WASHER

2

1

8 321 02-991

00

9 02122-051 23

SCREW

2

10 09140-12r”

NUT

1

11 08321-01123

WASHER, LOCK

1

12 08322-01123

WASHER

1

13 08341-31039

WOODRUFF KEY

1

FLYWHEEL

15

DT6

E3

K2

c7

FIG1

1

FIG.11

(

C-

8)

ELECTRICAL

QTY.

REF.NO. PART NO. DESCRIPTION REMARKS

1-1

1-2

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

33510-95520

33510-98601

37800-98572

37801-98300

09404-06432

32900-98110

01550-06457

09180-06079

09404-06432

01 500-06207

36895-94400

3783049x50

37823-94400

37950-98501

021 12-04163

08321 -01 043

37824-98100

09407-25402

39601-95DOO

36634-93910

37824-92DOO

39603-94400

37830-89E00

09160-12067

33446-98E20

33541-93950

33542-38800

33510-97313

CAP, SPARK PLUG

SWITCH ASSY, ENGINE STOP

LEAD, STOP SWITCH

CLAMP, SWITCH WIRE

CDI UNIT

&

IGNITION COIL

BOLT, LOWER

SPACER

CLAMP, LEAD WIRE

BOLT, UPPER

LEAD, ENGINE GROUND

SWITCH ASSY, EMERGENCY

.CAP

8

ROPE

BRACKET

SCREW

LOCK WASHER

GROMMET

CLAMP

RECEPTACLE ASSY, LIGHTING

.CAP

GROMMET, EMERGENCY SW LEAD

GROMMET, RECEPTACLE

SWITCH ASSY, EMERGENCY/STOP

WASHER

TUBE, SW WIRE

SEAL, SPARK PLUG

SEAL, HIGH TENSION CORD

CAP, SPARK PLUG

REFER TO FIG.llA(C-9) FOR MODEL19502

2

OPT

1 -MODEL:92

1

-MODEL:94

1

1 -MODEL:93

1

2

1

MODEL:93-94

1 MODEL:93-94

1 MODEL:94

2 -MODEL:93

16

DT6

E3

K2

C8

FIG.l

I

A

.-I

8

8A

FIG.1 lA( C- 9) ELECTRICAL (MODEL:95-02)

QTY.

REF.NO. PART

NO.

DESCRIPTION

REMARKS

1

2

3

4

5

6

7

8

8A

8B

9

10

11

12

13-1

13-2

14

15

16

32900-981 20

01 550-06207

33410-98110

33510-98601

36895-94400

37801-98300

09404-06432

37830-89E00

37823-92E00

37826-92E00

33446-98E20

09 160-

1

2067

39603-94400

09407-14403

09407-25402

09407-14407

39601-95DOO

36634-93910

37835-95000

CDI UNIT

BOLT

COIL, IGNITION

CAP, SPARK PLUG

LEAD, ENGINE GROUND

LEAD, STOP SW

CLAMP

SWITCH, EMERGENCY

&

STOP

.PLATE, LOCK

.NUT

TUBE, SW WIRE

WASHER

GROMMET, RECEPTACLE

CLAMP

RECEPTACLE, LIGHTING

.CAP

LABEL, STOP

1

2

1

2

1

OPT

L:500+100

MODEL:02

9

17 DT6

E13

K2

c9

FIG.12

(

D- 2) CLAMP BRACKET

QTY.

REF.NO. PART NO. DESCRIPTION REMARKS

1-1 41 111-98512-02M BRACKET, CLAMP STBD 1 MODEL86

+41!00-98800-OED USEC WITH 41810-98500

1-2 41 100-98800-OED BRACKET SET, CLAMP STBD

&

PORT 1

1-3 41 11 1-98551-OED BRACKET, CLAMP STBD 1

4

1-4 41 11 1-98551-OEP BRACKET, CLAMP STBD 1

2-1 41100-98800-OED BRACKET SET, CLAMP PORT

8

STBD 1

2-2 41 121-98542-OED BRACKET, CLAMP PCRT 1

2-3 41121-98542-0EP BRACKET, CLAMP PORT 1

3 09100-10190 BOLT (10x145) 1

4 09160-10082 WASHER (10.5X19X2.0) 2

5

091 59-1

0050

NUT

1

6 41 221 -93001 KNOB, TILT STOPPER 1

7-1 09205-03032 PIN

(L8)

1

7-2 09205-03012 PIN (L:16) 1

8

09300-12009 BUSHING 1

9 09200-12003 PIN 1

10 41311-98101 PLATE 1

11 09125-06053 SCREW (6x16) 4

12 4121 3-98100 PLATE 2

13 4121 0-98610 SCREW 2

14 09205-05013 PIN 2

15 4 121 2-99000-OED HANDLE 2

16 4181 1-98500 ZINC SET

1

17 09116-06121 BOLT (6x25) 1

18 45420-98101 PIN, TILT LOCK 1

19 09441 -17001 SPRING 1

COLOR

:

02M (SILVER) OED (GRAY) OEP (BLACK)

MODEL:89-98

MODEL:99-01

MODEL:O2

-MODEL:98

MODEL:99-01

MODEL:02

MODEL:98-02

MODEL:89,90

18

DT6

E3

K2

D2

FSG.13

3

.15

FIG.13

(

0-

3) SWIVEL BRACKET

QTY.

REF.NO. PART NO. DESCRIPTION

REMARKS

!

j

i

I

1

!

I

!

I

i

1-1

1-2

2-1

2-2

3

4

5

6

7

8

9

10

11

12

13-1

13-2

14

15

16

17-1

17-2

18

19-1

19-2

20

21

22

23

24-1

24-2

25

431 11-981 10-OED

431 11-981 10-OEP

43410-98501

43410-98503

43710-98500

4371 2-98503

43713-98500

22511-99010

091 17-06043

09306-10011

09160-06090

09440-09025

091 19-06060

4341 7-98500

43121-981 10-OED

43121-98110-OEP

09200-08045

09204-01002

45212-98501

45231-98502

45231-9811

1

4541 1-98501-OED

45411-98110-OED

4541 1-981 1 0-OEP

4521 1-98503

4521 1-981 10

45112-98111

09139-05031

09300-08005

09306-08015

451 10-98502

19

DT6

E3

K2

BRACKET, SWIVEL (GRAY) 1

BRACKET, SWIVEL (BLACK) 1

ADJUSTER, STEERING 1

BUSH SET, STEERING 1

PLATE 1

BUSH, STEERING PIECE 4

GREASE NIPPLE 4

BOLT (6x40) 4

BUSH

2

WASHER 4

SPRING

1

BOLT 1

RUBBER, STEERING ADJUSTER BACK 1

COVER, SWIVEL BRKT (GRAY) 1

COVER, SWIVEL BRKT (BLACK) 1

PIN 1

COTTER PIN 2

SPRING 1

ARM 1

ARM, REVERSE LOCK 1

BLOCK, THRUST (GRAY) 1

BLOCK, THRUST (BLACK) 1

SPRING 1

SPRING

2

SHAFT, THRUST BLOCK 1

SCREW (5x8)

1

BUSH 2

LEVER, RACK 1

MODEL:02

MODEL:86-91

MODEL:92-02

OPT

-MODE?:96

MODEL:02

S10

-MODEL:94

OPT MODEL:96-00

MODEL:95-02

STD

-MODEL:94

OPT MODEL:95-00

MODEL:95-01

MODEL:02

STD -MODEL:94

OPT MODEL:95-00

MODEL:95-02

MODEL:02

STD -MODELS

OPT MODEL:95-00

D3

FIG.13

(

D-

4) SWIVEL BRACKET

an.

REF.NO. PART NO.

DESCRIPTION

REMARKS

1

OPT

26-2 45700-98501-0EP SHALLOW DRlFE SET (BLACK) 1 MODEL:02

27 45713-98502 .HOOK 1 OPT

28 09443-06070 SPRING

1

OPT

29 45112-98512 .SHAFT

1

OPT

30 4521 1-98100 SPRING 1 OPT

31 45231-98111 .ARM

1

OPT

32-1 4541 1-981r)n-OED BLOCK (GRAY)

1

OPT

26-1 45700-98501dED SHALLOW DRIVE SET (GRAY)

32-2 45411-98100-OEP

.B

I I

i

I

i

1

FlG.13

20

DT6

E3

K2

D4

FIG.14

I

FIG.14

(

D-

5)

DRIVESHAFT HOUSING

QTY.

REF.NO. PART NO. DESCRIPTION REMARKS

1-1

1-2

1-3

1-4

1-5

1-6

2

3

4

5

6

7

8

9

10

11-1

11-2

12

13

14

15

521 10-98515-02M HOUSING, DRIVE SHAFT

(S)

1

52110-98561-OED HOUSING, DRIVE SHAFT

(S)

1

52110-98561-0EP HOUSING, DRIVE SHAFT

(S)

1

521 10-98526-02M HOUSING, DRIVE SH4FT (L) 1

52110-98571-OED HOUSING, DRIVE SHAFT (L) 1

521 10-98571-OEP

09205-1 0006

521 13-98510

091 08-081 47

09206-1 1006

09160-08082

09162-08007

09140-08016

091 59-081 04

091 18-081 12

521 15-98501-OED

521 15-98501-OEP

521 16-98510

09108-05011

09145-05001

521 17-94400

HOUSING, DRIVE SHAFT (L) 1

.PIN, CLUTCH LEVER

1

GASKET 1

STUD BOLT 2

2 SPACER

WASHER 2

LOCK WASHER 2

NUT 2

BOLT (8x30) 4

COVER, CLUTCH ADJUSTING HOLE

1

COVER, CLUTCH ADJUSTING HOLE 1

GASKET, CLUTCH ADJUST HOLE 1

STUD BOLT, CLUTCH ADJUST HOLE 2

NUT 2

TUBE, WATER INSP 1

COLOR

:

02M (SILVER) OED (GRAY) OEP (BLACK)

21

DT6

E3

K2

MODEL:86,-613765

421 10-98561-OED

USED WITH 52117-94400

MODEL:86-01

613766-

MODEL:02

MODEL:86-01

613766-

MODEL:02

MODEL:86-91

MODEL:92-02

MODEL:02

613766-

D5

FIG.15

24-Q

24

1

~

FIG.15

(

D-

6) GEAR CASE

I

'

REF.NO. PARTNO.

i

QTY.

-

DESCRIPTION REMARKS

1-1

1-2

1-3

2

3

4-1

4-2

4-3

5

6

7

8

9

10

11-1

11-2

12

13

14

15

16

17

18

19

20

21

22

23

24

25

551 10-98541-OED

551 10-98551-OED

551 10-98551-OEP

09263-14010

09262-20106

551 12-98501-OED

55112-98510-OED

551 12-98510-OEP

55114-98502

09132-04022

11 130-94600

091 17-08047

09248-10008

091 681 0022

561 10-98520-OED

561 10-98520-OEP

09262-14001

09282-14002

09262-201 06

56122-98500

091 17-06031

0928048003

55300-95500

09126-06006

09140-06020

09162-06006

55321 -93910

09126-06008

41811-98500

091 16-061

05

CASE, GEAR

.BEARING

COVER, GEAR CASE

SIDE

COVER, GEAR CASE SIDE

COVER

SCREW (4x10)

ZINC, PROTECTION

BOLT (8x30)

PLUG, DRAIN

GASKET

HOUSING, PROP SHAFT BRG

.BEARING, PROP SHAFT

SEAL, PROP SHAFT OIL

BEARING, REVERSE GEAR

PROTECTOR, HSG PROP

BOLT (6x20)

0

RING

p3.5

lD:47.7)

ZINC ASSY

.SCREW (6x20)

.NUT

.LOCK WASHER

ZINC, PROTECTION

SCREW (6x16)

ZINC, PROTECTION

BOLT (6x15)

COLOR

:

OED (GRAY) OEP (BLACK)

1

4

1

4

3

1

2

1

2

1

2

1

4551 10-98551-OED

USED WITH 55112198510-OED,

41 81 1-98500 AND 091 16-061

05

MODEL:97-01

MODEL:02

MODEL:97-01

MODEL:02

OPT

MODEL:89-94

MODEL:95-02

1

I

!

%

22

DT6

E3

K2

D6

FIG.16

REF.NO.

1-1

1-2

1-3

1-4

1-5

2

3

4

5

COLOR

:

019 (BLACK)

i

2

3

FIG.16

(

D-

7) PROPELLER

QTY.

PART NO. DESCRIPTION REMARKS

581 11-96002-019 PROPELLER (3x8-112x7-118) 1 F700

581 11-99100-019 PROPELLER (3x7-718x7-112) 1 F711

1 F611

581 11-98722-019 PROPELLER (3x7-718x5-118) 1 F500

581 11-99722-019 PROPELLER (3x7-718x5718) 1 F600

BUSH 1

581 20-9851 3

09209-05020 SHEAR PIN 1

581 30-981 01 NUT 1

09204-03003 COTTER PIN

2

581 1 1-991 10-019 PROPELLER (3x7-718x6314)

23

DT6

E3

K2

D7

FIG.17

i

FIG.17

(

D-

8)

TRANSMISSION

PTY.

REF.NO. PART NO. DESCRIPTION REMARKS

1-1 57110-98551 SHAFT, DRIVE

(S)

1

1-2 571 10-98561 SHAFT, DRIVE

(L)

1

2 57117-98501 .INNER RACE 1

3 09160-1 6023 THRUST WASHER 1

4

09263-15003 BEARING 1

5

5731 1-9851

1

PINION 1

6-1 09181-10104 SHIM (T:0.7) 1

6-2 09181-10106 SHIM (T:0.8) 1

6-3 09181-10108 SHIM (Tz0.9) 1

6-4

09181-10111 SHIM (Tl.0) 1

6-5

09181-10116 SHIM (T:l.l) 1

6-6

09181-10120 SHIM (T:1.2) 1

6-7 09181-10125 SHIM (Tl 3) 1

7 57510-98502 GEAR, FORWARD 1

8

57521-98520 GEAR, REVERSE 1

9-1 09181-12102 THR WASHER FWD (T:0.5) 1

9-2 09181-12111 THR WASHER FWD (T11.0) 1

10-1 09181-20026 SHIM (T:0.3) 2

10-2 09181-20027 SHIM (T.0.4) 2

10-3 09181-20186 SHIM (T.0.5) 2

104 09181-20187 SHIM (T:O 6)

2

10-5 09181-20010 SHIM (T:0.7) 2

10-7 09181-20190 SHIM (T:0.8) 2

11-1 09181-14106 THR WASHER REV (T:O

8)

1

11-2 09181-14111 Ttd WASHER REV (T:l

.O)

1

11-3 09181-14128 THR WASHER REV (T:1.5) 1

114 08211-14183 THR WASHER REV (T.2.0) 1

12 57600-9851 1 SHAFT, PROPELLER 1

13 57621-98501 SHIFTER, CLUTCH DOG 1

14 09209-04017 .PIN 1

15 09440-050 19 SPRING

1

16 57631-98500 ROD, PUSH 1

17 57632-98500 PIN, PUSH 1

10-6 09181-20188 SHIM (T.0.7) 2 MODEL:97-02

10

7

24

DT6

E3

K2

D8

FIG.18

(

E- 2) LOWER COVER

QTY.

REF.NO. PART

NO.

DESCRIPTION REMARKS

FIG.18

1-1

1-2

1-3

2

3

4

5

6

7

8

9

10

11

12

13-1

13-2

14

15

16

17

COLOR

:

OED (GRAY) OEP (BLACK)

5PK (BLACK)

61 1 1 1-981 21 -OED

6111 1-98140-OED

6111 1-98140-OEP

61 11 2-98602

61 11 3-98500

02162-06207

09250-08008

09250-10001

09354-53103-600

09409-06314-5PK

02162-061 27

61631-98101

091 64-1 3005

09306-1 3007

61633-93930-OED

61633-93930-0EP

61 521-96000

37824-981 00

09250-08016

09800-01 001

COVER, ENGINE LOWER

RUBBER, ENGINE LOWER

SEAL

BOLT (6x20)

PLUG

HOSE, REMOCON SHAFT HOLE

PLUG, REMCON SHAFT HOLE

BOLT

HOOK

WASHER, WAVE

BUSHING, HOOK LEVER

LEVER, HOOK

HOLDER, SHEAR PIN

GROMMET

CAP

TOOL SET

1

6

1

MODEL:86-94

MODEL:95-01

MODEL:02

INTERLOCK HOLE

MODEL:86-91

MODEL:92-02 L:600+15

MODEL:92-02

MODEL:02

OPT

-MODEL:92

RECOIL STARTER ROPE HOLE

16

I

n

J

17

25

DT6

E3

K2

E2

FIG.19

12

1

L

4

FIG.19

(

E- 3) ENGINE COVER (MODELB6-93)

QTY.

I

'

REF.NO. PARTNO. DESCRIPTION ZEMARKS

1

I

!

I

i

!

~

1

2

3

4

5

6

8-1

8-2

9

10

11

12

13

61410-98104-OED

61412-94300

09229-04018

6161 1-93000

09229-04007

61422-93960-706

6811 147COO-019

6144 1-98620

61443-99150-7OG

61453-99150-70G

21131-96003

6 1

581

-986 10

61 582-981

00

COVER SET, ENGINE

HOOK, COVER

RIVET, HOOK

FASTENER, COVER

RIVET, FASTENER

idAkK, EMBLEM, FRONT

EMBLEM, SUZUKI

DECAL, COVER,STBD

DECAL, COVER.PORT

MARK, CLUTCH SHIFT

MARK, SAFETY WARNING

MARK, WARNING

COLOR

:

OED (GRAY) 019(BLACK)

70G (7641019) 764(GOLD)

REFER

TO

FIG20 (E4) FOR MODEL:94

REFER TO FIG21 (E-5) FOR MODEL:95-97

REFER TO FIG.22 (E-6) FOR MODEL.98-01

REFER TO FIG23 (E-7) FOR MODEL102

26

DT6

E3

K2

1 c61405-98862-OED

1

2

1

2

1

2 MODEL:86-88

2 MODEL:89-93

1

E3

FIG.20

8

9

FIG20

(

E- 4) ENGINE COVER (MODEL.94)

QTY.

REF.NO. PART

NO.

DESCRIPTION REMARKS

1

61410-98841-OED COVER SET, ENGINE

1

2 6141 2-94300 .HOOK, ENGINE COVER

1

3 €1611-93000 .FASTENER, ENGINE COVER

1

4 09229-04007 .RIVET

2

5 09229-04018 .RIVET 2

61 435-991 80 .MARK, EMBLEM RR

1

61 440-981

PO

STRIPE

SET

1

61 581 -9861

0

.MARK, SAFETY WARNING 1

61 582-981

00

.MARK, WARNING

1

68111-43400-1RR .EMBLEM,

SUZUKI

2

1

1;

I8

19

I

10

!

I

11

21 131-96003 .MARK, CLUTCH

SHIFT

COLOR

:

OED (GRAY)

1RR (GOLD)

i

I

3

2

27

DT6

E3

K2

E4

FIG.21

10

I

11

I

FIG.21

(

E-

5)

ENGINE COVER (MODEL:95'97)

QTY.

REF.NO. PART NO. DESCRIPTION REMARKS

1 61410-98812-OED COVER SET, ENGINE 1

2 6141 2-94300 .HOOK, ENGINE COVER 1

3

61611-93000 .FASTENER, ENGINE COVER 1

4 09229-04007 .RIVET 2

5

09229-040 18 .RIVET 2

6 61440-98100 STRIPE SET

1

7 681 11-43400-1RR .EMBLEM, SUZUKI 2

8 21131-96003 .MARK, CLUTCH SHIFT 1

9 61435-991 80 MARK, EMBLEM RR

1

10 61 581 -98610 MARK, SAFETY WARNING 1

11 61 582-981

00

MARK, WARNING 1

12 09800-01001 TOOL 1

COLOR

:

OED (GRAY)

1RR (GOLD)

2

12

28

DT6

E3

K2

E5

FIG.22

11

12

10

1

I

2

9

I

13

I

3

14

FIG.22

(

E- 6) ENGINE COVER (MODEL:98-01)

QTY.

REF.NO. PART NO. DESCRIPTION REMARKS

I

/

7

5

1

2

3

4

5

6

7

8

9

10

11

12

13

14

61 41 0-98800-OED

6141 2-94300

6161 1-93000

09229-04018

09229-04020

61443-981A0

61 453-981 A0

21131-96003

61422-981 80

61435-98180

61581-98610

6 1 582-38 1

00

61581 -98620

09800-01001

COVER SET, ENGINE

.HOOK, ENGINE COVER

.FASTENER. ENGINE COVER

.RIVET

STRIPE, STBD

STRIPE, PORT

.MARK, CLUTCH SHIFT

MARK, EMBLEM FRONT

MARK, EMBLEM RR

MARK, SAFETY WARNING

MARK, WARNING

LABEL, ENGINE COVER

TOOL

COLOR

:

OED (GRAY)

I

!

I

~

j

29

DT6E3K2

~

1

2

1

1 -MODEL:OO

1 -MODEL:00

1 M0DEL:Ol

1

E6

FIG.23

10

1

I

3

11

2

9

6+

63

12

I

!

FIG23

(

E-

7)

ENGINE COVER (M0DEL:OZ)

I

QTY.

REF.NO. PART NO. DESCRIPTION REMARKS

1 61400-98Y20-OEP COVER SET, ENGINE (BLACK) 1

2 6141 2-94300 .HOOK, ENGINE COVER 1

3

61611-93000 .FASTENER, ENGINE COVER 1

4 09229-04018 .RIVET 2

5

09229-04020 .RIVET 2

6 61443-98160 STRIPE, STBD 1

7

61453-98160 STRIPE, PORT 1

8

21131-96003 .MARK, CLUTCH SHIFT 1

9 61422-981D0 hlARK, EMBLEM FRONT 1

10 61435-981DO MARK, EMBLEM RR 1

11 61581-98620 LABEL, ENGINE COVER 1

12 09800-01

001

TOOL 1

,

5

30

DT6

E3

K2

E7

FIG 24

(

E- 8) TILLER HANDLE (MODEL 89-92)

QTY.

5

REF.NO. PART NO. DESCRIFTION REMARKS

FIG.24

1

63113-98100-OED COVER, TILLER HANDLE (GRAY)

1

2 01 421-08507 STUD BOLT

1

3 01421 -08607 STUD BOLT

1

4

08322-01087 WASHER 2

5

083 10-00087 NUT 2

6 631 15-981

00

BUSHING

1

7 09160-13008 WASHER (135x31 5x0

5)

1

8 09160-32004 WASHER (32 5X42XO

5)

1

9 63116-981M BUSHING, TILLER HANDLE 1

10 6361 0-981 02 CABLE ASSY. THROTTLE NO.l 1

11 63610-981 12 CABLE ASSY, THROTTLE N0.2 1

12 6321 5-93400 MARK, HANDLE GRIP 1

13 63100-98811-OED HANDLE, TILLER (GRAY) 1

14 63225-93200 BUSHING 1

15 09440-1 2027 SPRING 1

16 63227-93200 PIN

1

17 63223-92D00 STOPPER

1

18 09126-06006 SCREW

1

19 63210-94400 GRIP

20 63117-96301 COVER, STOP SWITCH

1

21 09163-06001 LOCK WASHER 1

22 63220-98504 ROD, HANDLE

1

23 63240-96300 ADJUSTER SET, HANDLE GRIP 1

24 63300-93900 BAR ASSY, EXTENTION

1

OPT, NOT FOR US MARKET

1

+6321C 93E30

REFER TO FIG 25 (E- 9) FOR MODEL 93-02

31

DT6E3K2

E8

FIG.25

FIG 25

(

E- 9) TILLER HANDLE (MODEL.93-02)

PTY.

REF.NO.

PART

NO. DESCRIPTION REMARKS

1-1 63111-98102-OED HANDLE, TILLER (GRAY) 1

1-2 6311 1-98102-OEP HANDLE, TILLER (BLACK) 1 MODEL02

2-1 63113-98100-OED COVER, TILLER HANDLE (GRAY) 1

2-2 631 13-98120-OED COVER, TILLER HANDLE (GRAY) 1 MODEL.95-01

2-3 63113-98120-0EP COVER, TILLER HANDLE (BLACK) 1 MODEL.02

3 631 15-98100 BUSH, TILLER HANDLE COVER 1

4 631 16-98100 BUSH, TILLER HANDLE 1

5

63117-96301 COVER, STOP SW WIRE 1 -MODEL.97

1 -MODEL.98

1 -63210-93E30

63210-94400 GRI?, HANDLE

63213-94400 CAP, STOP SW

63220-98504 ROD, HANDLE

1

63210-93E30 GRIP 1 MODEL.96-02

63223-92DOO STOPPER, HANDLE ROD 1

63225-93200 BUSH, HANDLE ROD 1

63225-98601 PLATE, THROTTLE ADJ 1

63227-93200 PIN, HANDLE ROD 1

1

12-1 63241-98601 SUPPORT, HANDLE ROD 1

12-2 63241-986A0 SUPPORT, HANDLE ROD 1 MODEL01,02

13-1 63244-98601 KNOB, THROTTLE ADJ 1

13-2 63244-986A0 KNOB. THROTTLE ADJ 1 MODEL01,02

63610-981 02 CABLE ASSY, THROTTLE NO 1 1

63610-981 12 CABLE ASSY, THROTTLE NO 2 1

09126-06015 SCREW 1

09136-05041 SCREW, HANDLE ROD SPRT 2

18 09148-06008 NUT, THROTTLE ADJ KNOB 1

19 091 60-1 3008 WASHER, TILLER HANDLE COVER

1

20 09160-32004 WASHER, TILLER HANDLE 1

09163-06001 WASHER, HANDLE GRIP SCREW 1

09440-12027 SPRING, HANDLE ROD 1

1

32

DT6E3K2

E9

FIG.25

(

E-10) TILLER HANDLE (MODEL:93-02)

QTY.

REF.NO. PART

NO.

DESCRIPTION REMARKS

23

01421 -08507 BOLT, HANDLE COVER STUG 1

24 01421-08607 BOLT, HANDLE COVER STJD 2

25 08310-00087

CUT,

TILLER HANDLE 2

26 08322-01087 WASHER, TILLER HANDLE

2

27 63215-93110 MARK, HANDLE GRIP 1

28 63300-93E00 BAR ASSY, EXTENTION 1 OPT MODEL:96-02

NOT FOR

US

MARKET

:

33

DT6E3K2

E

10

FIG.26

29

w--

32

FIG26

(

E-11)

FUEL TANK

(MODEL:86,87)

QW.

REMARKS

REF.NO. PART NO. DESCRIPTION

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

65000-98500

65871 -9301

0

65510-92DOO

65561 -98502

021 12-06167

021 12-06407

09168-06004

65850-98105

65740-95500

091 68-1 2001

65830-95500

6585393001

65854-93001

65864-95200

09125-06063

65880-98500

65830-93301

0912105050

08321-01 057

08322-01057

65700-98522

65750-98505

65770-99703

65781-98500

99401-1 1403

65X.298520

0831 0-001 07

08321-01107

65720-98590

65700-95271

09168-06004

09125-06063

TANK SET, FUEL

(15L)

.GASKET

.CAP

..GASKET

.SCREW

SCREW

.WASHER

.GAUGE ASSY

..CONNECTOR, MALE FUEL

..GASKET

..FILTER

..STRAINER

..GASKET, STRAINER

..FLOi!T

..SCREW

OUTLET ASSY

.FILTER

SCREW

.LOCK WASHER

.WASHER

HOSE (TANK -CONNECTOR)

.CONNECTOR, FEMALE FUEL

.PUMP. SQUEEZE

.CLIP

CLIP

CONNECTOR, MALE FUEL

NUT

LOCKWASHER

CONNECTOR, MALE FUEL

HOSE, FUEL JOINT

WASHER

SCREW

REFER TO

FlG.27

(E-12)

FOR M0DEL:BE-N

REFER

TO

FIG.28

(E-14)

FOR PLASTIC:lSL

34

DT6

E3

K2

1

3

1

4

1

2

1

3

1

4

US

GAU3.3

IMP GAL

+65800-92844

NOT FOR US MARKET

NOT FOR

US

MARKET

NOT FOR US MARKET

OD:13

NOT FOR US MARKET

NOT FOR

US

MARKET

NOT FOR

US

MARKET

NOT FOR US MARKET

NOT FOR

US

MARKET

NOT FOR

US

MARKET

NOT FOR

US

MARKET

NOT FOR US MARKET

NOT FOR

US

MARKET

ID:ll

0D:ll

OPT

OD:13

OPT

OD:11/1D:13

NOT FOR

US

MARKET

NOT FOR

US

MARKET

E

11

FIG.27

-

20

FIG.27

(

E-12)

FUEL TANK (MODEL:88-00j

an.

REF.NO. PART NO. DESCRIPTION REMARKS

1

2

3

4

5

6-1

6-2

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

65800-92813

65510-92DOO

65561-92[)00

02142461 67

09168-06026

65720-9441 1

65740-95500

091 68-1 201

5

65850-92D51

65855-92D10

65854-92D20

65853-92DOO

65854-92D30

03222-04083

65864-92DOO

65866-92DOO

65871-92DOO

65750-94404

65781-98500

65871-93010

65880-98500

65830-93301

091 25-05050

08321-01057

08322-01057

021 12-06107

09168-06026

65700-98582

65750-94404

65770-93903

65781-98500

09401-1 1403

TANK SET, FUEL

(15L)

.CAP ASSY, TANK

..GASKET, TANK CAP

.SCREW

.WASHER

.CONNECTOR, FUEL

.GASKET, CONNECTOR

.GAUGE ASSY. FUEL

..COVER, GAUGE

..GASKET

..LENS

..GASKET, LENS

..SCREW

..FLOAT

..NUT, PUSH

..GASKET, FUEL

CONNECTOR, FUEL

CLIP

GASKET, OUTLET

OUTLET ASSY

.FILTER

.SCREW

(5x8)

.LOCK WASHER

.WASHER

SCREW

(6x10)

WASHER

HOSE, FUEL

.CONNECTOR, FUEL

.PUMP, SQUEEZE

.CLIP

CLIP

1

4

1

2

1

4

1

3

1

4

US

GALB.3 IMP GAL

NOT FOR

US

MARKET

NOT FOR US MARKET

OD:13

NOT FOR US MARKET

231779-

NOT FOR US MARKET

NOT FOR

US

MARKET

NOT FOR US MARKET

NOT FOR

US

MARKET

NOT FOR US MARKET

OD:13

NOT FOR US MARKET

:‘OT FOR US MARKET

ilOT FOR US MARKET

NOT FOR

US

MARKET

NOT FOR US MARKET

-MODEL:92

NOT FOR US MARKET

OD:13

NOT FOR

US

MARKET

NOT FOR US MARKET

35

DT6

E3

K2

E

12

FIG.27

(

E-13) FUEL TANK (MODEL:88-00)

QTY.

REF.NO. PART NO. DESCRIPTION REMARKS

32 65720-94401 CONNECTOR, FUEL 1 -MODEL:92 NOT FOR US MARKET

33 0831 0-001 07 NUT 1 NOT FOR US MARKET

34

653 16-93331 MARK, FUEL CAUTION 1 NOT FOR US MARKET

35 65317-98520 MARK, FUEL CAPACITY 1 NOT FOR

US

MARKET

36 65700-98522 HOSE, FUEL 1 NOT FOR US MARKET

37 65750-98505 SOCKET, FUEL HOSE 1 231779- NOT FOR US MARKET

38 65770-99703 .PUMP, SQUEEZE

1

231779- NOT FOR US MARKET

39 65781-98500 .CLIP 3 231779- NOT FOR

US

MARKET

40 65720-98520 PLUG, FUEL CONNECTOR 1 231779- NOT FOR

US

MARKET

41 091 40-1 0032 NUT 1 231779- NOT FOR US MARKET

42 08321-01107 WASHER 1 NOT FOR US MARKET

-1

36

DT6

E3

K2

E

13

FIG.28

1

2

3

4

5

6

7

8

9

10

11

12

13

14

1

4

I

1

65000-99100

65520-99100

65561-95DOO

65831-95DOO

65890-99100

65892-95D00

65740-99100

65700-95D11

65750-98505

65770-99703

65781-98500

65720-9852G

09140-10032

08321 -01 107

TANK ASSY, FUEL (12L)

CAP. FUEL TANK

.GASKET, TANK CAP

.FILTER, OUTLET

.OUTLET ASSY

.O

RING, FUEL OUTLET

.PLUG, FUEL CONNECTOR

HOSE, FUEL

SOCKET, FUEL HOSE

.PUMP, SQUEEZE

.CLIP

PLUG, FUEL

NUT

WASHER

1

2

1

4

1

FIG.2C

(

E-14) FUEL TANK (RESIN:12L)

QTY.

REF.NO. PART NO. DESCRIPTION REMARKS

37

DT6

E3

K2

E

14

FIG29

(

F-

2)

OPTIONAL

:

ELECTRICAL

FIG.29

QN.

REF.NO. PART

NO.

DESCRIPTION REMARKS

1 37802-98102

SWITCH SET, EMERGENCY

1

-MODEL:93

2 3783049x50

.SWITCH ASSY, EMERGENCY

1

3

37823-94400

.CAP

1

4 37950-98501

.BRACKET

1

5 021 12-041 63

SCREW

2

6 08321-01043

.LOCK WASHER

2

7 37824-92WO

.GROMMET

1

8

37824-98100

GROMMET

1

9-1 32220-981 10

COIL SET, LIGHTING

9-2 32200-99100

COIL SET, LIGHTING

1

MOOEL:95-01

10 39600-93910

RECEPTACLESET

1

11 39601-95000

.RECEPTACLE ASSY, LIGHTING

1

12 36634-93910

..CAP

1

13 39602-93900

.PLUG ASSY. LIGHTING

1

15 39603-94400

.GROMMET

1

16 09407-25402

.CLAMP

!

17 09407-14403

.CLAMP

1

18 32801 -981 02

RECTIFIER SET

1

19 37132-93700

.CONNECTOR. LEAD WIRE

1

20 32802-9ai00

.LEAD WIRE. RECTIFIER

1

22 09481-20001

FUSE

(20A)

1

23 36791-95200

.HOLDER

1

24 32800-95W1

.RECTIFIER ASSY

1

25 32890-98100

STAY

1

26 02142-05257

SCREW

1

27 08321 -01057

.LOCK WGHER

1

28

0831

0-GOO57

.NUT

1

29-1 36898-93300

.LEAD. CONSENT EARTH

1

MODEL237.88

1

MODEL:89-02

29-2 37801-98300

.LEAD. CXEPTACLE GROUND

1

-MODEL:94

~

21 36740-95253

.CASE ASSY, FUSE

1

,

I

30 36!?90-87DOO

TERMINAL

&

SLEEVE SET

1

!

I

1

i

I

i

1

I

J

i

-.

18

~

38

DT6E3K2

F2

FIG.30

(

F-

3)

OPTIONAL :REMOTE CONTROL PARTS

QTY.

REF.NO. PART

NO.

DESCRIPTION REMARKS

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

671 30-98810

67340-98100

67440-93701

67341-93401

091 17-06040

67466-95200

09119-06047

67410-98101

63225-93200

6741 7-981

00

09

159-08059

09 140-06020

67463-95200

09140-05005

6741 398100

37800-937 14

09140-1 4030

09404-06432

19190-981 10

63227-93200

09117-06039

09 140-06020

09160-06055

REMOTE CONTROL PARTS SE1

.HOLDER

.GUIDE

.HOLDER

.BOLT

.CONNECTOR

.BALL, PIVOT

SHAFT

.BUSHING

.ARM

.NUT

.CONNECTOR

.NUT

.ROD

SWITCH ASSY, ENGINE STOP

.NUT

.CLAMP

.ARM SET

..PIN

..BOLT

(6x25)

..NUT

..WASHER

1

3

1

3

1

2

1

2

1

2

39

DT6

€3

K2

F3

FIG.31

I

.-

I

REF.NO.

1-1

10

1-2

2

3

4

5

6

7

8

9

10

11

12

13-1

13-2

14

15

16

17

18

19

20-1

20-2

21

22-1

22-2

23

FIG.31

(

F-

4) OPTIONAL

:

REMOTE CONTROL BOX (MODEL:89-92)

QTY.

REMARKS

PART NO. DESCRIPTION

67200-93951 BOX ASSY, REMOTE CONTROL 1 DECAL:BLUE

467200-93991 -OED

1 DECAL:BLACK

67200-93961-OED BOX ASSY, REMOTE CONTROL

67232-95600 .BUSH 1

67232-95620 .BUSH 1

67296-95600 .SCREW 3

3

67294-95600

091 60-061

04

.WASHER 3

09140-06020 .NUT 3

67232-956 10 .BUSH

2

67253-95600 .WASHER 1

67252-95600 .BUSH 2

091 00-08232 .BOLT 1

67296-94300 SCREW 2

67241-95600 .LEVER, FREE THROT (WHITE) 1

6724 1-95680 .LEVER, FREE THROT (GRAY) 1

091 26-05003 SCREW 2

67243-95600 .BUSH 1

67220-95620 .PLATE ASSY 1

67275-95600 .END, CABLE 2

67223-95600 .KNOB, BRAKE ADJ

1

67292-94300 .E RING 3

67267-95600 .COVER, WIRE (BLUE) 1

67267-95610 .COVER, WIRE (BLACK) 1

67296-95610 .SCREW 7

67257-95600 CAP, LEVER (BLUE)

1

67257-95610 CAP, LEVER (BLACK) 1

67256-95600 .HOLDER, NEUT LOCK 1

47200-93991-OED

(GRAY)

SPACER

REFER TO FIG.32(F-6) FOR MODEL:93-02

40

DT6

E3

K2

F4

FIG.31

1

I

1

I

14

13

I

FIG.31(

F-

5)

OPTIONAL

:

REMOTE CONiZOL

BOX

(MODEL:89-92)

Qn.

REF.NO. PART NO. DESCRIPTION REh!4RKS

24-1 67251-95600 .LEVER, HANDLE (WHITE) 1

24-2 67251-95650 .LEVER, HANDLE (SILVER) 1

24-3 67251-95680 .LEVER, HANDLE (GRAY) 1

25 67297-95600 .WASHER 2

26 67273-95600 SPACER 1

28 37823-94400 ..CAP

&

ROPE 1

29 67255-95600 .ARM, NEUTRAL LOCK 1

30 67261-95610 .GRIP

1

31 67245-95600 .DRUM ASSY, FREE THROTTLE 1

32 67258-a7~00

.BRACKET,

NEUTRAL

ARM

1

33 67140-95600 ATTACHMENT, TWIN REMO-CON KIT 1

34

67282-95610

DECAL

(BLACK)

1

27 37820-94404 SWITCH ASSY, EMERGENCY

1

-337a20-92~00

41

DT6E3K2

F5

!

FIG.32

(

F- 6) OPTIONAL

:

REMOTE CONTROL BOX (MODEL:93-02)

QTY.

REF.NO. PART NO. DESCRIPTION REMARKS

FIG.32

1.-

1-1 67200-93991-OED BOX ASSY, REMOCON (GRAY) 1

14

1-2 67200-93991-0EP BOX ASSY, REMOCON (BLACK)

.

1 MODEL:02

2 67232-95600 .BUSH

1

10

3

67245-95600 .DRUM, FREE THROTTLE 1

4 67296-95600 SCREW

3

5

67294-95600 SPACER

3

6 091 60-061

04

.WASHER

3

7 09140-06020 .NUT

3

8

67258-87DOO .BRACKET, NEUTRAL ARM 2

9 67253-95600 .WASHER 1

10 67252-95600 .BUSH 2

11 09100-08232 .BOLT 1

12 67296-94300 .SCREW 2

13 67241-95680 .LEVER, FREE THROT (GRAY) 1

14 09126-05003 SCREW 2

15 67243-95600 .BUSH 1

16 67220-95620 .PLATE ASSY 1

17 67275-95600 .END, CABLE 2

18

67223-95600 .KNOB, BRAKE ADJ 1

19 67292-94300

.E

RING 3

20 67267-95610 .COVER, WIRE (BLACK) 1

21 67296-95610 SCREW

7

22 67257-95610 .CAP, LEVER (BLACK) 1

23 67256-95600 .HOLDER, NEUT LOCK

1

24 67251-95680 .LEVER. HANDLE (GRAY) 1

25 67297-95600 .WASHER 2

26 67273-95600 .SPACER 1

27 37830-95DOO SWITCH ASSY, EMERGENCY

1

28 37823-92E00 ..CAP

8

ROPE 1

29 67255-95600 .ARM, NEUTRAL LOCK 1

30

67261 -9561

0

.GRIP

1

31 67140-95600 ATTACHMENT, TWIN REMO-CON KIT 1

32 67282-95610 DECAL (BLACK) 1 OPT

42

DT6

E3

K2

F6

-

FIG.33

VIEW

0

I

A

2

I

VlEWC

VIEW

D

c

-

@

0

llo

@?

08

9

0

VIEW

'Y

E

VIEW

E

12

lo

VIEW

F

I

1

FIG.33

( F-

7)

OPTIONAL

:

GASKET SET

an.

REF.NO. PART

NO.

DESCRIPTION REMARKS

1 11410-98811

2 1 1 141 -981

30

3

11413-98510

4 11433-98510

5

131 21 -981 20

6

13122-98110

7 13125-981 10

a

131 25-9831

0

9

14151-98111

10 17472-98503

11 52113-98510

12 521 16-98510

13 56132-98510

14 09168-06004

15 091 68-1 0022

,

43

DT6E3K2

GASKET SET

.GASKET, CYLINDER HEAD

.GASKET, UPPER, OIL SEAL

GASKET, UNDER, OIL SEAL

.GASKET, INLET CASE

.GASKET, REED VALVE SEAT

.GASKET, CARBURETOR

.GASKET. EXHAUST COVER

.GASKET. PUMP PANEL

.GASKET, DRIVE SHAFT HOUSING

.GASKET, CLUTCH ADJUST HOLE

.GASKET, DRIVE SHAFT BRG

HOUSING

.GASKET, SHIFT CAM SCREW

.GASKET, DRAIN PLUG

1

2

1

3

ID:25

1D:19

6x1 1.8X1.5

10X17X1.5

F7

FIG.34

I-

FIG.34

(

F-

8)

OPTIONAL

QTY.

REF.NO.

PART

NO.

DESCRIPTION REMARKS

1

2

3

4

5

6

7

8-1

8-2

8-3

8-4

8-5

8-6

8-7

8-8

8-9

8-10

8-1 1

8-1

2

gnonn7"'10

99104-31140

99000-32020

99000-25160

99000-22540

95000-25010

95000-32050

9901 1-98532-03A

9901 1-98533-03A

9901 1-98534-03A

9501 1-98535-03A

9901 1-98536-03A

9901 1-9853743A

9901 1 -98538-03A

9901 1-98550-03A

9901 1-98552-03A

9901 1-98553-03A

9901 1-98554-03A

9901

1

-98555-03A

SUZUKI SILICONE SEAL

GASKET, LIQUID

THREAD LOCK SUPER '13338'

GREASE, WATER RESISTANT

CEAR OIL, OUTBOARD MOTOR

SUiUKl SUPER GREASE A

THREAD LOCK.1342"

MANUAL, OWNERS

MANUAL. OWNERS

MANUAL, OWNERS

1

FOR GEAR CASE 50G

FOR GEAR CASE 100G

50G

250G

400CC NOT FOR

US

MARKET

450G.FOR CRANK OIL SEAL

50G

MODEL:89

DRAWING NOT SHOWN

M0DEL:BO

MODEL:91

MODEL:92

MODEL:93

MODEL:94

MODEL:95

MODEL:97

MODEL:98

MODEL:99.00

MODEL:01,02

%ODEL:96

I

44

DT6

E3

K2

F8

Suzuki DT 6 (86 02) 097 DT6(86

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