Config(EX) EX
User Manual: EX
Open the PDF directly: View PDF 
.
Page Count: 6
| Download | |
| Open PDF In Browser | View PDF |
ENGINE SECTION EX EXHAUST SYSTEM A EX C D E CONTENTS F PRECAUTION ............................................... 2 ON-VEHICLE MAINTENANCE ..................... 4 PRECAUTIONS ................................................... 2 EXHAUST SYSTEM ........................................... 4 Removal and Installation ........................................... 2 Inspection ................................................................. 4 PREPARATION ............................................ 3 ON-VEHICLE REPAIR .................................. 5 PREPARATION ................................................... 3 EXHAUST SYSTEM ........................................... 5 H Special Service Tool ................................................. 3 Commercial Service Tool .......................................... 3 Exploded View .......................................................... 5 Removal and Installation .......................................... 6 Inspection ................................................................. 6 I G J K L M N O P Revision: 2007 November EX-1 2008 EX35 PRECAUTIONS < PRECAUTION > PRECAUTION PRECAUTIONS Removal and Installation INFOID:0000000003134597 CAUTION: • Be sure to use genuine exhaust system parts or equivalents which are specially designed for heat resistance, corrosion resistance, and shape. • Perform the operation with the exhaust system fully cooled down because the system will be hot just after engine stops. • Be careful not to cut your hand on the heat insulator edge. Revision: 2007 November EX-2 2008 EX35 PREPARATION < PREPARATION > PREPARATION A PREPARATION Special Service Tool INFOID:0000000003134598 EX The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here. Tool number (Kent-Moore No.) Tool name Description C KV10114400 (J-38365) Heated oxygen sensor wrench Loosening or tightening heated oxygen sensor 2 For 22 mm (0.87 in) (a) width hexagon nut D E S-NT636 F Commercial Service Tool INFOID:0000000003134599 G (Kent-Moore No.) Tool name Description A: (J-43897-18) B: (J-43897-12) Heated oxygen sensor thread cleaner JPBIA0238ZZ Reconditioning the exhaust system threads before installing a new heated oxygen sensor (Use with anti-seize lubricant shown below.) A: J-43897-18 [18 mm (0.71 in) dia.] for zirconia heated oxygen sensor B: J-43897-12 [12 mm (0.47 in) dia.] for titania heated oxygen sensor C: Mating surface shave cylinder D: Flutes Lubricating heated oxygen sensor thread cleaner when reconditioning exhaust system threads ( — ) Anti-seize lubricant (Permatex 133AR or equivalent meeting MIL specification MIL-A-907) H I J K L AEM489 ( — ) Power tool Loosening bolts and nuts M N PBIC0190E O P Revision: 2007 November EX-3 2008 EX35 EXHAUST SYSTEM < ON-VEHICLE MAINTENANCE > ON-VEHICLE MAINTENANCE EXHAUST SYSTEM Inspection INFOID:0000000003134600 Check exhaust pipes, muffler and mounting for improper attachment, leakage, cracks, damage or deterioration. • If anything is found, repair or replace damaged parts. SMA211A Revision: 2007 November EX-4 2008 EX35 EXHAUST SYSTEM < ON-VEHICLE REPAIR > ON-VEHICLE REPAIR A EXHAUST SYSTEM Exploded View INFOID:0000000003486751 EX C D E F G H I J K L M N JPBIA1839GB 1. Mounting bracket 2. Mounting rubber 3. Main muffler 4. Dynamic damper 5. Mounting rubber 6. Gasket 7. Mounting rubber 8. Mounting bracket 9. Center muffler O 10. Gasket 11. Three way catalyst (bank 1) 12. Heated oxygen sensor 2 (bank 1) 13. Collar 14. Grommet 15. Exhaust mounting bracket 16. Grommet 17. Heated oxygen sensor 2 (bank 2) 18. Three way catalyst (bank 2) 19. Gasket 20. Dynamic damper 21. Exhaust front tube 22. Gasket Refer to GI-4, "Components" for symbols in the figure. Revision: 2007 November EX-5 2008 EX35 P EXHAUST SYSTEM < ON-VEHICLE REPAIR > Removal and Installation INFOID:0000000003134602 REMOVAL • Disconnect each joint and mounting using power tool. • Remove heated oxygen sensor 2 as follows: - Using heated oxygen sensor wrench [SST: KV10114400 (J38365)] (C), removal heated oxygen sensor 2. A : Bank 2 B : Bank 1 : Vehicle front CAUTION: Be careful not to damage heated oxygen sensor 2. JPBIA0389ZZ INSTALLATION Note the following, and install in the reverse order of removal. • Check for deformation of the grommets (14 and 16 of Components). • Insert the collar (13 of Components) vertically. • Temporarily tighten bolts and nuts when installing exhaust pipe assembly. Tighten them to the specified torque when connecting the vehicle rear to the vehicle front. CAUTION: • Always replace exhaust tube gaskets with new ones when reassembling. • Discard any heated oxygen sensor 2 which has been dropped onto a hard surface such as a concrete floor. Use a new one. • Before installing a new heated oxygen sensor 2, clean exhaust system threads using the heated oxygen sensor thread cleaner [commercial service tool: J-43897-18 or J-43897-12], and apply the antiseize lubricant (commercial service tool). • Never over torque heated oxygen sensor 2. Doing so may cause damage to heated oxygen sensor 2, resulting in the “MIL” coming on. • If heat insulator is badly deformed, repair or replace it. If deposits such as mud pile up on the heat insulator, remove them. • When installing heat insulator avoid large gaps or interference between heat insulator and each exhaust pipe. • Remove deposits from the sealing surface of each connection. Connect them securely to avoid gases leakage. • Temporarily tighten mounting nuts on the exhaust manifold side and mounting bolts on the vehicle side. Check each part for unusual interference, and then tighten them to the specified torque. • When installing each mounting rubber, avoid twisting or unusual extension in up/down and right/left directions. Inspection INFOID:0000000003134603 INSPECTION AFTER INSTALLATION • Check clearance between tail tube and rear bumper is even. • With engine running, check exhaust tube joints for gas leakage and unusual noises. • Check to ensure that mounting brackets and mounting rubbers are installed properly and free from undue stress. Improper installation could result in excessive noise and vibration. Revision: 2007 November EX-6 2008 EX35
Source Exif Data:
File Type : PDF File Type Extension : pdf MIME Type : application/pdf PDF Version : 1.3 Linearized : Yes Modify Date : 2008:05:17 21:02:11-07:00 Create Date : 2007:11:15 10:16:32Z Author : KE000272 File Open Security : 107 File Open Flag : 19688019 File Open ID : 1845825882 File Open ET : 0 File Open SV : 1005754831 File Open KT : 429887 File Open AT : 598721 File Open IT : 1197671480 File Open NT : 0 File Open URL : http://www.resolver.com/ File Open DOI : File Open PN : 800-555-1212x123 File Open PM : 94967292 File Open AD : You may also contactEXIF Metadata provided by EXIF.toolsby fax.at or email at etc. File Open AD1 : 0 File Open P1 : File Open P2 : 0 File Open P3 : 0 File Open P4 : 0 File Open P5 : 0 File Open P6 : 0 File Open P7 : 0 File Open P8 : 0 File Open PV : 0 File Open PA : 0 File Open AF : 0 File Open AI : 0 File Open PL : 0 File Open BM : 0 File Open BD : 0 File Open BT : 1197671550 File Open PK : 234987 File Open UT : 0 File Open UN : 0 File Open STR : :MIFradPPJ_K:IH?L>K`5HBd.0.7QbF=9.0.h*7{ukl*;x.0.h"3{tnk*6w.0.g.0..0. Page Count : 6 Page Mode : UseOutlines XMP Toolkit : XMP toolkit 2.9.1-14, framework 1.6 About : uuid:2d7546d1-d437-42bd-8b42-42593c0f2b21 Producer : Acrobat Distiller 6.0 (Windows) Creator Tool : FrameMaker 7.1 Metadata Date : 2007:11:16 14:14:39+09:00 Document ID : uuid:df58c8d6-2bd4-4eb0-9add-a9ae195c9322 Format : application/pdf Title : Config.book(EX.fm) Creator : KE000272