FORMICA VIVIX
User Manual: FORMICA VIVIX
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Product description VIVIX® solid phenolic, engineered exterior façade panels have a decorative surface on both sides. Robust and resilient, these rigid homogeneous panels are manufactured by Formica Group, using tough thermosetting resins reinforced with cellulose ibre for added strength and durability. An acrylic overlay provides enhanced UV protection and VIVIX panels have been rigorously tested for severe use in accordance with EN 438-6, making them ideal for applications in ventilated rainscreen façades and other external building elements. UV-protective ilm Decorative sheet Multiple layers of specialty kraft papers Decorative sheet Figure 1.- Diagram of VIVIX panel build up UV-protective ilm VIVIX architectural panels for ventilated rainscreen façades and other external building elements Ventilated rainscreen façades with VIVIX panels are made up of the following elements: • VIVIX panel in EDS or EDF grade • Air cavity • Thermal insulation • Substructure, which transmits load to the structural wall • Elements that attach panels to the substructure VIVIX panel features and beneits • Broad range of decorative panels • Easy to clean and maintain • Optimal modulation using different sized panels • Dimensional stability and latness • UV resistant • Lightweight • Durability • Low static electricity, does not attract dust • Weather resistant • Quick and easy to assemble • Impact resistant • Minimal maintenance • VIVIX panels do not rot and are highly resilient against cracking • No thermal bridge • Mechanical and chemical properties unchanged in testing at 180ºC • Limits heat loss in winter and the transmission of heat in summertime • Meets Fire Safety Standards. Does not melt or drip • Overall lightweight substructure and façade All features and beneits are subject to fair wear and tear and wilful damage, misuse or negligence by the buyer or user. UV and weather resistance cannot be conirmed where the panels are located in places with climatic sunlight energy conditions exceeding those in EN 438-2, test methods 28 & 29. These drawings indicate typical ixing arrangements on various supporting structures. Please contact your Formica Group representative for other possibilities. Any information or suggestions concerning applications, speciication or compliance with regulations and standards is provided solely for your convenient reference and without any representation as to accuracy or suitability. The user must verify and test the suitability of any information or products for his or her particular purpose or speciic application. Technical drawings in this brochure should be considered as general examples of how VIVIX panels can be installed, there are other proiles and systems available in the market for ventilated façades which are not shown in this brochure. Consideration needs to be given to local circumstances, for example climate, wind load and local building regulations. 34 VIVIX VIVIX® panels can be attached to a metal proile using rivets, screws and concealed attachments. Construction details Metal substructure Visible attachment Horizontal cross-section Figure 2 Scale 1:10 Figure 1 Figure 3 Figure 4 This drawing indicates a typical ixing arrangement on a metal supporting structure. Please contact your Formica Group representative for other possibilities. Any information or suggestions concerning applications, speciication or compliance with regulations and standards is provided solely for your convenient reference and without any representation as to accuracy or suitability. The user must verify and test the suitability of any information or products for his or her particular purpose or speciic application. Technical drawings in this brochure should be considered as general examples of how VIVIX panels can be installed, there are other proiles and systems available in the market for ventilated façades which are not shown in this brochure. Consideration needs to be given to local circumstances, for example climate, wind load and local building regulations. 38 VIVIX Construction details Metal substructure Visible attachment Vertical cross-section Scale 1:10 Figure 1 Figure 2 Figure 3 Figure 4 This drawing indicates a typical ixing arrangement on a metal supporting structure. Please contact your Formica Group representative for other possibilities. Any information or suggestions concerning applications, speciication or compliance with regulations and standards is provided solely for your convenient reference and without any representation as to accuracy or suitability. The user must verify and test the suitability of any information or products for his or her particular purpose or speciic application. Technical drawings in this brochure should be considered as general examples of how VIVIX® panels can be installed, there are other proiles and systems available in the market for ventilated façades which are not shown in this brochure. Consideration needs to be given to local circumstances, for example climate, wind load and local building regulations. 40 VIVIX Figure 5 Construction details Metal substructure Concealed metal attachment Horizontal cross-section Scale 1:10 Figure 2 Figure 1 Figure 3 Figure 4 This drawing indicates a typical ixing arrangement on a metal supporting structure. Please contact your Formica Group representative for other possibilities. Any information or suggestions concerning applications, speciication or compliance with regulations and standards is provided solely for your convenient reference and without any representation as to accuracy or suitability. The user must verify and test the suitability of any information or products for his or her particular purpose or speciic application. Technical drawings in this brochure should be considered as general examples of how VIVIX® panels can be installed, there are other proiles and systems available in the market for ventilated façades which are not shown in this brochure. Consideration needs to be given to local circumstances, for example climate, wind load and local building regulations. 42 VIVIX Construction details Metal substructure Concealed metal attachment Vertical cross-section Scale 1:10 Figure 1 Figure 2 Figure 3 Figure 4 This drawing indicates a typical ixing arrangement on a metal supporting structure. Please contact your Formica Group representative for other possibilities. Any information or suggestions concerning applications, speciication or compliance with regulations and standards is provided solely for your convenient reference and without any representation as to accuracy or suitability. The user must verify and test the suitability of any information or products for his or her particular purpose or speciic application. Technical drawings in this brochure should be considered as general examples of how VIVIX® panels can be installed, there are other proiles and systems available in the market for ventilated façades which are not shown in this brochure. Consideration needs to be given to local circumstances, for example climate, wind load and local building regulations. 44 VIVIX Figure 5 Construction details Wooden substructure Visible attachment Horizontal cross-section Scale 1:10 Figure 2 Figure 1 Figure 3 Figure 4 This drawing indicates a typical ixing arrangement on a wooden supporting structure. Please contact your Formica Group representative for other possibilities. Any information or suggestions concerning applications, speciication or compliance with regulations and standards is provided solely for your convenient reference and without any representation as to accuracy or suitability. The user must verify and test the suitability of any information or products for his or her particular purpose or speciic application. Technical drawings in this brochure should be considered as general examples of how VIVIX® panels can be installed, there are other proiles and systems available in the market for ventilated façades which are not shown in this brochure. Consideration needs to be given to local circumstances, for example climate, wind load and local building regulations. 46 VIVIX Construction details Wooden substructure Visible attachment Vertical cross-section Scale 1:10 Figure 1 Figure 2 Figure 3 Figure 4 This drawing indicates a typical ixing arrangement on a wooden supporting structure. Please contact your Formica Group representative for other possibilities. Any information or suggestions concerning applications, speciication or compliance with regulations and standards is provided solely for your convenient reference and without any representation as to accuracy or suitability. The user must verify and test the suitability of any information or products for his or her particular purpose or speciic application. Technical drawings in this brochure should be considered as general examples of how VIVIX® panels can be installed, there are other proiles and systems available in the market for ventilated façades which are not shown in this brochure. Consideration needs to be given to local circumstances, for example climate, wind load and local building regulations. 48 VIVIX Figure 5 Components of the ventilated façade VIVIX® architectural panels - a variety of sizes The choice of panel formats provides lexibility to adapt the panels in the most cost effective and suitable combination for façades or building elements. Please refer to page 33 for speciic panel sizes. • The maximum distance between screws / rivets depends on the thickness of the panel: 2 ixings in one direction 3 or more ixings in one direction 6 mm 8 mm 10 mm 450 mm 550 mm 600 mm 750 mm 750 mm 900 mm • VIVIX panels in 4.5mm thickness can for example be used in balcony panel applications. The maximum distance between screws / rivets for 4.5 mm thick panels is 300 mm. Setting up the system Substructure The system should be installed by skilled and experienced itters using the appropriate tools and equipment. The substructure may be made up of: • Metallic brackets (L) The system proile should be perfectly level and lat, particularly when using panels of 6 mm thickness. • Vertical proile (T) • Timber battens. Elements used for attachment of VIVIX panels to the substructure The system manufacturer’s instructions must be followed carefully especially with regard to the attachment of the parts of the proile to allow for its expansion differential for thermal loads. Panels are attached to the substructure using screws, rivets or other hidden attaching devices. VIVIX panels should be pre-conditioned, outdoors on site, for a period of 72 hours before installation. Calculations for façade systems Care should be taken to shield the protective ilm on the surface of the panels from solar radiation or other heat sources during pre-conditioning and storage. Loads to be taken into consideration. The loading to be factored into calculating the façade system is worked out using the weight of the panels themselves and the wind load. The effects of variations in temperature or humidity do not need to be taken into account when the system has been calculated and executed properly. The installer must take into account local wind load and national building regulations. VIVIX panel weights Thickness Weight per m 2 The protective ilm should be removed from both sides of the panel simultaneously before installation. VIVIX architectural panels, should be transported packed on the specially supplied pallets and should be stored on lat pallets and covered with a cap sheet. Care should be taken to shield the protective ilm on the surface of the panels from solar radiation or other heat sources during pre-conditioning and storage. Lift the panels straight up, do not slide the panels against each other. 4.5 mm 6 mm 8 mm 10 mm 6.5 kg 8.7 kg 11.6 kg 14.5 kg The protective ilm should be removed from both sides of the panel simultaneously before installation. Note: EN438 minimum density is 1.35 gr/cm3. Wind load Wind load is transmitted through panels to the substructure and unloaded through the supporting wall. Calculations are performed on a project basis by assigned engineers. Please contact your preferred system manufacturer or installer who will be able to provide the necessary values and calculations. Your Formica Group representative can provide contact information, if necessary. Design The following recommendations need to be taken into consideration: • The minimum distance between a drilled hole and the edge of the VIVIX panel should be 20 mm (or 75 mm concealed) and the maximum distance should be the panel thickness x 10. • The minimum space between VIVIX panels should be no less than 10 mm. Certiicates Avis Technique (Technical Opinion) Nº 2/03-984-985, Centre Scientiique et Technique du Bâtiment (CSTB). Document for Technical Suitability (DIT), Eduardo Torroja. Euroclass B-s1,d0 Fire Retardant Certiicate in accordance with European regulation EN 13501-1. VIVIX panels are certiied by the CE Mark to meet or exceed conformity with European consumer safety, health and environmental requirements. Certiicate Nº E203388 for Quality Management Systems, (ISO 9001:2000), Lloyd’s Register Quality Assurance Limited. GreenGuard Air Quality Certiication for Low Emitting Products, GreenGuard® Environmental Institute. Formica Group are FSC® certiied and comply with the requirements of FSC. Network of participating European Formica Group sites is shown on certiicate number TTCOC-003588. Please note, not all sizes of panel are available with all certiications. 50 VIVIX EN438-6 ISO 14001:2004 ISO 9001:2000 Please note, not all sizes of panel are available with all certifications. Formica Group is committed to making sustainable principles and practices a part of everything we do. We strive to adhere to the highest ethical standards as we advance in our efforts to protect vital resources for future needs. Physical properties Property Standard & Clause Standard Value EDF EDS Exterior grade, severe use, lame-retardant grade Exterior grade, severe use, standard grade Thickness Tolerance EN 438-2-5 6 mm +/-0.4 mm 8 mm +/-0.5 mm 10 mm +/-0.5 mm Flatness Tolerance EN 438-2-9 6 mm 5 mm/m 8 mm 5 mm/m 10 mm 3 mm/m Length Width Tolerance EN 438-2-6 +10 mm/-0 Straightness of Edge Tolerance EN 438-2-7 1.5 mm/m max deviation Flexural Modulus EN ISO 178 9000 MPa (min) Flexural Strength EN ISO 178 80 MPa (min) Tensile Strength EN ISO 572-2 60 MPa (min) Density EN ISO 1183 1.35 g/cm3 (min) Impact Resistance EN 438-2-21 height 1800 mm (D = 10 mm. max.) Resistance to Wet conditions EN 438-2-15 Dimensional Stability at Elevated Temperature EN 438-2-17 L 0.3% (max) T 0.6% (max) Resistance to UV Light EN 438-2-28 contrast min 3 after 1500 hrs appearance min 4 after 1500 hrs Resistance to Artiicial Weathering EN 438-2-29 contrast min 3 after 650 MJ/m2 appearance min 4 after 650 MJ/m2 Resistance to Climatic Shock EN 438-2 - 19 lexural strength index (Ds) 0.95 (min) lexural modulus index (Dm) 0.95 (min) appearance grade 4 (min) Fire Test (SBI) EN 13501-1 Oxygen Index ISO 4589-2 45% (min) Thermal Conductivity EN 12524 0.3 w/mk mass increase 8% (max) appearance grade 4 (min) mass increase 5% (max) appearance grade 4 (min) D-s2,d0 B-s1,d0 VIVIX 51
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