PartsManual BGF48KAV15 Ferris Ultra Belt BGFParts Manual
User Manual: BGF48KAV15
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Page Count: 44
Parts
Rev. Date: 08/2006
UltraBelt GD
Walk Behind Mower
Manual
5021855
5375 North Main Street
Munnsville, NY 13409 USA
800-933-6175
Ferris Industries
TP 400-7080-08-UB-F
Models: Descri
p
tion:
BGF36K UltraBelt GD, 14HP Kohler w/ 36" Mower Deck
5900027 15HP Kawasaki V-Twin w/ 36" Mower Deck (BGF36KAV15)
5900030 15HP Kawasaki V-Twin w/ 48" Mower Deck (BGF48KAV15)
5901015 15HP Kawasaki V-Twin w/ 52" Mower Deck (BGF52KAV15)
5901009 12.5HP Kawasaki w/ 36" Mower Deck (BGF36KA)
5901012 14HP Kawasaki w/ 48" Mower Deck (BGF48KA)
5901014 14HP Kawasaki w/ 52" Mower Deck (BGF52KA)
0
8
Revision
Table Of Content
s
Tor
q
ue S
p
ecification Chart ............................................................................................. Inside Back Cover
MODEL COMPONENTS PAGE
En
g
ine Deck Frame, En
g
ine & PTO Group .......................................................................................................................
.
4
Handle Bar Group .............................................................................................................................................................. 6
Fuel Supply Hose & Tank Replacement Parts Group ........................................................................................................ 10
Fuel Tank & Mount Group .................................................................................................................................................. 12
Ground Drive Group ........................................................................................................................................................... 14
Brake Group ......................................................................................................................................................................
.
18
Gearbox Mount Group .......................................................................................................................................................
.
20
Decal Group - Brand & Model ............................................................................................................................................ 22
Decal Group - Safet
y
& Operation .....................................................................................................................................
.
24
36" Mower Deck - Housing, Cover, Spindles & Blades ...................................................................................................... 26
36" Mower Deck - Pulle
y
s, Belt & Idler Arn ........................................................................................................................ 28
48" & 52" Mower Decks - Housin
g
, Covers, Spindles & Blades ......................................................................................... 30
48" & 52" Mower Decks - Pulle
y
s, Belt & Idler Arm ............................................................................................................32
All Mower Decks - Rollers & Casters .................................................................................................................................
.
34
Electrical Schematic - Kawasaki
(
S/N: 3078 & below
)
....................................................................................................... 36
Electrical Schematic - Kawasaki
(
S/N: 3079 & above
)
....................................................................................................... 37
Electrical Schematic - Kawasaki V-Twin (S/N: 3078 & below) ........................................................................................... 38
Electrical Schematic - Kawasaki V-Twin (S/N: 3079 - 5408) .............................................................................................. 39
Electrical Schematic - Kawasaki V-Twin
(
S/N: 5409 & above
)
........................................................................................... 40
Electrical Schematic - Kohler ............................................................................................................................................. 41
Engine Deck Frame, Engine & PTO Group
080ENG0
NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.
The above parts group applies to the following Mfg. Nos.:
2006 4
© Copyright Ferris Industries. All Rights Reserved.
5900027
(
BGF36KAV15
)
5901014
(
BGF52KA
)
5901012
(
BGF48KA
)
5901015
(
BGF52KAV15
)
5900030
(
BGF48KAV15
)
BGF36K
5901009
(
BGF36KA
)
TP 400-7080-08-UB-F
PART NO. DESCRIPTIONREF NO. QTY.
Engine Deck Frame, Engine & PTO Group
Footnotes
1A 5021827 1 ENGINE, 12.5HP Kawasaki (Model FB460V)
1B 5021825 1 ENGINE, 14HP Kawasaki (Model FC420V)
1C 5021881 1 ENGINE, 14HP Kohler (Model CV14T)
1D 5023066 1 ENGINE, 15HP Kawasaki-V Twin (Model FH530V)
2A 5031033B 1 ENGINE DECK (S/N: 372 & above)
2B 5031016 1 ENGINE DECK (S/N: 371 & below)
3 5020929 1 SHIM (S/N: 1659 & above)
4 5021823 1 CLUTCH, Electric
5 5042132 1 SPACER, .45 x 1.62 x .37
6 5025157 2 WASHER, 7/16" SAE (S/N: 1658 & below)
7A 5043629 1 CRANKSHAFT BOLT, 10 mm x 70 mm
7B 5045289 1 CRANKSHAFT BOLT, 7/16 x 2-1/2 (15HP Kawasaki)
8 5043636 1 CLUTCH ANCHOR PAD
9 5050407X1 1 KEY, 1/4 SQ. X 1
10 5025392 5 NUT, 5/16-18 Hex Nylon Flange
11 5044617 3 WASHER, Clutch Anchor
12 5025155 5 WASHER, 5/16" SAE
13 5025011X8 5 BOLT, 5/16-18 x 1
14 5044665B 1 ANCHOR, Clutch
- See your local Kawasaki engine dealer for parts & service.
- See your local Kohler engine dealer for parts & service.
The above parts group applies to the following Mfg. Nos.:
2006 5
© Copyright Ferris Industries. All Rights Reserved.
5900027
(
BGF36KAV15
)
5901014
(
BGF52KA
)
5901012
(
BGF48KA
)
5901015
(
BGF52KAV15
)
5900030
(
BGF48KAV15
)
BGF36K
5901009
(
BGF36KA
)
TP 400-7080-08-UB-F
Handle Bar Group
080HBR0
NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.
The above parts group applies to the following Mfg. Nos.:
2006 6
© Copyright Ferris Industries. All Rights Reserved.
5901015
(
BGF52KAV15
)
BGF36K
5900030
(
BGF48KAV15
)
5901012
(
BGF48KA
)
5901009
(
BGF36KA
)
5900027
(
BGF36KAV15
)
5901014
(
BGF52KA
)
TP 400-7080-08-UB-F
PART NO. DESCRIPTIONREF NO. QTY.
Handle Bar Group
Footnotes
1 5049175B 1 OPERATOR PRESENCE HANDLE - RH (Includes Ref. No. 2.)
2 5021490 2 GRIP, VINYL, 1/2" X 4"
3 5043417 2 HEX ADJUSTER
4 5025156 8 WASHER, 3/8" SAE
5 5021507 2 SHOULDER BUSHING
6 5025010X24 1 BOLT, 1/4-20 x 3
7 5025391 3 NUT, 1/4-20 Hex Nylon Flange
8 5020637 1 SPRING, Compression
9 5044668 1 SWITCH ROD
10 5049176B 1 OPERATOR PRESENCE HANDLE - LH (Includes Ref. No. 2.)
11A 5021545 1 SWITCH, Electric Clutch
11B 5022180 1 SWITCH, PTO
12 5022222 1 SWITCH RETAINER RING
13A 5031026B 1 HANDLE BAR (S/N: 3078 & below)
13B 5045441B 1 HANDLE BAR (S/N: 3079 - 5408)
13C 5048919B 1 HANDLE BAR (S/N: 5409 & above)
14 5047779 1 CABLE, Choke Control
15 5025035 1 NUT, 3/8-24 Hex
16 5025010X5 2 BOLT, 1/4-20 x 5/8
17A 5020811 1 CABLE, Throttle, 38"
17B 5021662 1 CABLE, Throttle, 54"
17C 5021887 1 CABLE, Throttle, 45"
17D 5047629 1 CABLE, Throttle Control, 46"
18 5025011X20 2 BOLT, 5/16-18 x 2-1/2
19 5021842 1 SWITCH, Ignition, Complete (Includes Ref No. 20 - 24)
20 5022789 1 KEY, Ignition, Molded Set
21 5022790 1 COVER
22 5022791 1 PLASTIC NUT
23 5022792 1 STEEL NUT
24 5022793 1 WASHER
25 5025392 6 NUT, 5/16-18 Hex Nylon Flange
26 5044659L 1 NEUTRAL THUMB LOCK, LH
27 5044659R 1 NEUTRAL THUMB LOCK, RH (Not Shown)
28 5025275 2 WASHER, Belleville, 5/16
29 5025155 2 WASHER, 5/16" SAE
30 5021841 2 GRIP, Foam
31 5021836 2 BRAKE LEVER
32 5021851 2 GRIP, Brake Lever
33 5025274 4 WASHER, Nylon, 5/16
34 5025011X16 2 BOLT, 5/16-18 X 2
35 5025013X10 4 BOLT, 3/8-16 x 1-1/4
The above parts group applies to the following Mfg. Nos.:
2006 7
© Copyright Ferris Industries. All Rights Reserved.
5901015
(
BGF52KAV15
)
BGF36K
5900030
(
BGF48KAV15
)
5901012
(
BGF48KA
)
5901009
(
BGF36KA
)
5900027
(
BGF36KAV15
)
5901014
(
BGF52KA
)
TP 400-7080-08-UB-F
Handle Bar Group
080HBR0
NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.
The above parts group applies to the following Mfg. Nos.:
2006 8
© Copyright Ferris Industries. All Rights Reserved.
5901015
(
BGF52KAV15
)
BGF36K
5900030
(
BGF48KAV15
)
5901012
(
BGF48KA
)
5901009
(
BGF36KA
)
5900027
(
BGF36KAV15
)
5901014
(
BGF52KA
)
TP 400-7080-08-UB-F
PART NO. DESCRIPTIONREF NO. QTY.
Handle Bar Group
Footnotes
36 5025128 4 NUT, 3/8-16 Hex Serrated Flange
37 5025179X4 2 SCREW, #10-24 x 1/2
38 5021769 1 SWITCH, Plunger, NC
39 5025029 2 NUT, #10-24 Hex
40 5025034 2 NUT, 3/8-16 Hex
41 5025171 1 WASHER, 3/8, Lock
The above parts group applies to the following Mfg. Nos.:
2006 9
© Copyright Ferris Industries. All Rights Reserved.
5901015
(
BGF52KAV15
)
BGF36K
5900030
(
BGF48KAV15
)
5901012
(
BGF48KA
)
5901009
(
BGF36KA
)
5900027
(
BGF36KAV15
)
5901014
(
BGF52KA
)
TP 400-7080-08-UB-F
Fuel Supply Hose & Tank Replacement Parts Group
080FSH0
NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.
The above parts group applies to the following Mfg. Nos.:
2006 10
© Copyright Ferris Industries. All Rights Reserved.
5900030
(
BGF48KAV15
)
5901012
(
BGF48KA
)
5901009
(
BGF36KA
)
5901014
(
BGF52KA
)
5900027
(
BGF36KAV15
)
BGF36K
5901015
(
BGF52KAV15
)
TP 400-7080-08-UB-F
PART NO. DESCRIPTIONREF NO. QTY.
Fuel Supply Hose & Tank Replacement Parts Group
Footnotes
1 5022151 1 RUBBER BUSHING
2 5022152 1 FUEL SHUTOFF VALVE (S/N: 372 & above)
3 5020835 4 CLAMP, Hose (S/N: 372 & above)
3 5020835 6 CLAMP, Hose (S/N: 371 & below)
4 5050831X6 1 1/4" Fuel Line, 6" Long (Kawasaki)
4 5050831X16 1 1/4" Fuel Line, 16" Long (15HP Kawasaki)
4 5050831X29 1 1/4" Fuel Line, 29" Long (Kohler)
5 5021178X3 1 FUEL FILTER
6 5050831X12 1 1/4" Fuel Line, 12" Long (12.5 HP Kawasaki)
6 5050831X15 1 1/4" Fuel Line, 15" Long (14HP Kawasaki)
6 5050831X16 1 1/4" Fuel Line, 16" Long (15HP Kawasaki)
6 - 1 1/4" Fuel Line (Kohler Supplied)
7 5050831X5 1 1/4" Fuel Line, 5" Long (12.5HP Kawasaki)
7 5050831X3 1 1/4" Fuel Line, 3" Long (14HP Kawasaki)
8 5021235 1 VALVE, Fuel Shut-Off (S/N: 371 & below)
9 5050831X2 1 1/4" Fuel Line, 2" Long (12.5 HP Kawasaki)
9 5050831X4P5 1 1/4" Fuel Line, 4-1/2" Long (14.5HP Kawasaki)
The above parts group applies to the following Mfg. Nos.:
2006 11
© Copyright Ferris Industries. All Rights Reserved.
5900030
(
BGF48KAV15
)
5901012
(
BGF48KA
)
5901009
(
BGF36KA
)
5901014
(
BGF52KA
)
5900027
(
BGF36KAV15
)
BGF36K
5901015
(
BGF52KAV15
)
TP 400-7080-08-UB-F
Fuel Tank & Mount Group
080TNK0
NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.
The above parts group applies to the following Mfg. Nos.:
2006 12
© Copyright Ferris Industries. All Rights Reserved.
5901012
(
BGF48KA
)
5901009
(
BGF36KA
)
BGF36K
5900030
(
BGF48KAV15
)
5901014
(
BGF52KA
)
5901015
(
BGF52KAV15
)
5900027
(
BGF36KAV15
)
TP 400-7080-08-UB-F
PART NO. DESCRIPTIONREF NO. QTY.
Fuel Tank & Mount Group
Footnotes
1A 5021869 1 FUEL TANK, 5 Gallon
1B 5021437 1 FUEL TANK, 4 Gallon
2A 5022158 1 FUEL TANK CAP
2B 5021468 1 CAP, Fuel Tank
3 5044694B 2 FUEL TANK STRAP
4 5025126 2 NUT, 1/4-20 Hex Serrated Flange
5 5025010X16 2 BOLT, 1/4-20 X 2
6 5021877 2 RUBBER PAD
7 5043312 1 FUEL TANK STRAP
8 5025011X8 2 BOLT, 5/16-18 x 1
9 5044671 1 FUEL TANK HOLD DOWN
10 5025139 1 NUT, 5/16-18 Hex Large Serrated Flange
11 5025011X6 1 BOLT, 5/16-18 x 3/4
12 5025128 1 NUT, 3/8-16 Hex Serrated Flange
The above parts group applies to the following Mfg. Nos.:
2006 13
© Copyright Ferris Industries. All Rights Reserved.
5901012
(
BGF48KA
)
5901009
(
BGF36KA
)
BGF36K
5900030
(
BGF48KAV15
)
5901014
(
BGF52KA
)
5901015
(
BGF52KAV15
)
5900027
(
BGF36KAV15
)
TP 400-7080-08-UB-F
Ground Drive Group
080GDR0
NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.
The above parts group applies to the following Mfg. Nos.:
2006 14
© Copyright Ferris Industries. All Rights Reserved.
5900030
(
BGF48KAV15
)
5901014
(
BGF52KA
)
5901012
(
BGF48KA
)
5901015
(
BGF52KAV15
)
5900027
(
BGF36KAV15
)
BGF36K
5901009
(
BGF36KA
)
TP 400-7080-08-UB-F
PART NO. DESCRIPTIONREF NO. QTY.
Ground Drive Group
Footnotes
1A 5021820 1 5 SPEED GEARBOX (S/N: 2420 & below)
1B 5022246 1 5 SPEED GEARBOX (S/N: 2421 & above)
2A 5044638B 1 LEVER, Gear Selector (S/N: 2420 & below)
2B 5045309B 1 LEVER, Gear Selector (S/N: 2421 & above)
3 5025293 1 WASHER, 3/8" GD9 (S/N: 2421 & above)
4 5025097 1 NUT, 3/8-24 Hex Nylon Lock (S/N: 2421 & above)
5 5044675 1 WASHER, Retaining (S/N: 2420 & below)
6 5025276 1 BOLT, Allen Head, 1/4-28 x 5/8 (S/N: 2420 & below)
7 5025155 6 WASHER, 5/16" SAE
8 5025011X6 4 BOLT, 5/16-18 x 3/4
9 5025510 1 FOAM GRIP
10 5044640B 1 GEAR SELECTOR HANDLE
11 5025139 2 NUT, 5/16-18 Hex Large Serrated Flange
12 5021843 1 SWITCH, NEUTRAL SAFETY
13 5021821 2 COUPLER (S/N: 2420 & below)
13 5022248 2 COUPLER (S/N: 2421 & above)
14 5021822 2 SHAFT (S/N: 2420 & below)
14 5022247 2 SHAFT (S/N: 2421 & above)
15 5022058 2 KEY, #9 Hi Pro Woodruff
16 5020441 2 COLLAR, 5/8" Split
17 5041477 4 SPACER, .63 x 1.06 x .23
18 5025126 7 NUT, 1/4-20 Hex Serrated Flange
19 5021845 2 BEARING
20 5021846 2 FLANGE BEARING
21 5025010X6 7 BOLT, 1/4-20 x 3/4
22 5025096 2 NUT, 3/8-16 Hex Nylon Lock
23 5021445 2 PULLEY, Double-A Section
24 5025394 2 NUT, 3/8-16 Hex Nylon Flange
25 5025013X10 2 BOLT, 3/8-16 x 1-1/4
26 5021447 2 BELT, Double-A Section
27 5025013X28 2 BOLT, 3/8-16 x 3-1/2
28 5044673 2 SPACER, .52 X 1.00 X .88
29 5021442 2 PULLEY, Idler
30 5021826 2 SPRING, Extension
31 5022310S 2 TIRE & WHEEL ASSEMBLY
32 5025162 4 WASHER, 1" SAE
33 5020602 2 COLLAR, 1" Split
34 5021439 4 PULLEY, Ground Drive
35 5021440 8 SPACER, Pulley
36 5021441 2 BRAKE DRUM
37 5023223 4 LOCK WASHER, 5/16
The above parts group applies to the following Mfg. Nos.:
2006 15
© Copyright Ferris Industries. All Rights Reserved.
5900030
(
BGF48KAV15
)
5901014
(
BGF52KA
)
5901012
(
BGF48KA
)
5901015
(
BGF52KAV15
)
5900027
(
BGF36KAV15
)
BGF36K
5901009
(
BGF36KA
)
TP 400-7080-08-UB-F
Ground Drive Group
080GDR0
NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.
The above parts group applies to the following Mfg. Nos.:
2006 16
© Copyright Ferris Industries. All Rights Reserved.
5900030
(
BGF48KAV15
)
5901014
(
BGF52KA
)
5901012
(
BGF48KA
)
5901015
(
BGF52KAV15
)
5900027
(
BGF36KAV15
)
BGF36K
5901009
(
BGF36KA
)
TP 400-7080-08-UB-F
PART NO. DESCRIPTIONREF NO. QTY.
Ground Drive Group
Footnotes
38 5025011X12 8 BOLT, 5/16-18 x 1-1/2
39 5044641B 1 GUIDE, Gear Selector
40 5025154 3 WASHER, 1/4" SAE
41 5025011X8 2 BOLT, 5/16-18 x 1
42 5025156 2 WASHER, 3/8 SAE
43 5025128 2 NUT, 3/8-16 SERRATED FLANGE
The above parts group applies to the following Mfg. Nos.:
2006 17
© Copyright Ferris Industries. All Rights Reserved.
5900030
(
BGF48KAV15
)
5901014
(
BGF52KA
)
5901012
(
BGF48KA
)
5901015
(
BGF52KAV15
)
5900027
(
BGF36KAV15
)
BGF36K
5901009
(
BGF36KA
)
TP 400-7080-08-UB-F
Brake Group
080PBR0
NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.
The above parts group applies to the following Mfg. Nos.:
2006 18
© Copyright Ferris Industries. All Rights Reserved.
5900030
(
BGF48KAV15
)
5901012
(
BGF48KA
)
5901009
(
BGF36KA
)
5901015
(
BGF52KAV15
)
5900027
(
BGF36KAV15
)
5901014
(
BGF52KA
)
BGF36K
TP 400-7080-08-UB-F
PART NO. DESCRIPTIONREF NO. QTY.
Brake Group
Footnotes
1 5044642 2 ROD, BGF Brake
2 5025210 6 HAIRPIN CLIP
3 5041482 2 ADJUSTER, Brake Linkage
4 5044650B 2 BELT GUARD
5 5025013X40 4 BOLT, 3/8-16 X 5
6 5044648 4 SPACER, .38 x .63 x 4.00
7 5061659 1 DRIVE IDLER PIVOT-LEFT
8 5061660 1 DRIVE IDLER PIVOT-RIGHT (Not Shown)
9 5061622 1 LEVER, BRAKE BAND LEFT
10 5061623 1 LEVER, BRAKE BAND RIGHT (Not Shown)
11 5020047 2 COLLAR, 5/16" Set
12 5021867 2 RING, RETAINER
13 5025100 2 NUT, 3/8-16 Hex Side Lock
14 5044662B 1 BRAKE LINKAGE W/ PIN
15 5021840 2 BRAKE BAND
16 5044661B 2 BRAKE LINKAGE
17 5025211 2 HAIRPIN CLIP
18 5025013X8 2 BOLT, 3/8-16 x 1
19 5044653 2 ROD, BRAKE ADJUSTMENT
20 5025013X32 2 BOLT, 3/8-16 x 4
21 5044654B 2 BRAKE ADJUSTER
22 5025128 4 NUT, 3/8-16 Hex Serrated Flange
23 5025277 2 NUT, 5/16-18, Wing Nylon Lock
24 5025156 8 WASHER, 3/8 SAE
25 5025450 2 SHIM, 5/8"
The above parts group applies to the following Mfg. Nos.:
2006 19
© Copyright Ferris Industries. All Rights Reserved.
5900030
(
BGF48KAV15
)
5901012
(
BGF48KA
)
5901009
(
BGF36KA
)
5901015
(
BGF52KAV15
)
5900027
(
BGF36KAV15
)
5901014
(
BGF52KA
)
BGF36K
TP 400-7080-08-UB-F
Gearbox Mount Group
080GBX0
NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.
The above parts group applies to the following Mfg. Nos.:
2006 20
© Copyright Ferris Industries. All Rights Reserved.
5901009
(
BGF36KA
)
5901012
(
BGF48KA
)
5901014
(
BGF52KA
)
5900027
(
BGF36KAV15
)
5900030
(
BGF48KAV15
)
5901015
(
BGF52KAV15
)
BGF36K
TP 400-7080-08-UB-F
PART NO. DESCRIPTIONREF NO. QTY.
Gearbox Mount Group
Footnotes
1 5021736 1 BELT
2 5021830 1 PULLEY, Transmission Drive
3 5025394 1 NUT, 3/8-16 Hex Nylon Flange
4 5025293v 1 WASHER, 3/8" GD9
5 5025156 1 WASHER, 3/8" SAE
6 5043613 1 IDLER PULLEY ASSEMBLY
7 5025013X14 1 BOLT, 3/8-16 x 1-3/4
8 5020107 1 RING, External, Snap
9 5021819 1 PULLEY, Gear Box Input
The above parts group applies to the following Mfg. Nos.:
2006 21
© Copyright Ferris Industries. All Rights Reserved.
5901009
(
BGF36KA
)
5901012
(
BGF48KA
)
5901014
(
BGF52KA
)
5900027
(
BGF36KAV15
)
5900030
(
BGF48KAV15
)
5901015
(
BGF52KAV15
)
BGF36K
TP 400-7080-08-UB-F
Decal Group - Brand & Model
080DCLB
NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.
The above parts group applies to the following Mfg. Nos.:
2006 22
© Copyright Ferris Industries. All Rights Reserved.
5900027
(
BGF36KAV15
)
BGF36K
5901014
(
BGF52KA
)
5901015
(
BGF52KAV15
)
5901012
(
BGF48KA
)
5901009
(
BGF36KA
)
5900030
(
BGF48KAV15
)
TP 400-7080-08-UB-F
PART NO. DESCRIPTIONREF NO. QTY.
Decal Group - Brand & Model
Footnotes
1A 5022506 1 Decal, Ferris Logo, 36
1B 5022509 1 Decal, UltraBelt, 48
1C 5022511 1 Decal, UltraBelt, 52
2 5020849 1 DECAL, Ferris Word Logo
3 5022560 1 DECAL, Ferris Text Logo
4A 5022507 1 Decal, UltraBelt, 36
4B 5022509 1 Decal, UltraBelt, 48
4C 5022511 1 Decal, UltraBelt, 52
The above parts group applies to the following Mfg. Nos.:
2006 23
© Copyright Ferris Industries. All Rights Reserved.
5900027
(
BGF36KAV15
)
BGF36K
5901014
(
BGF52KA
)
5901015
(
BGF52KAV15
)
5901012
(
BGF48KA
)
5901009
(
BGF36KA
)
5900030
(
BGF48KAV15
)
TP 400-7080-08-UB-F
Decal Group - Safety & Operation
080DCLS
NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.
The above parts group applies to the following Mfg. Nos.:
2006 24
© Copyright Ferris Industries. All Rights Reserved.
5900027
(
BGF36KAV15
)
5901014
(
BGF52KA
)
5901012
(
BGF48KA
)
BGF36K
5900030
(
BGF48KAV15
)
5901015
(
BGF52KAV15
)
5901009
(
BGF36KA
)
TP 400-7080-08-UB-F
PART NO. DESCRIPTIONREF NO. QTY.
Decal Group - Safety & Operation
Footnotes
1A 5048963 1 DECAL, BGF Dash (S/N: 5409 & above)
1B 5022326 1 DECAL, BGF Dash (S/N: 3079 - 5408)
1C 5021852 1 DECAL, BGF Dash (S/N: 3078 & below)
2 1704277 1 DECAL, Danger (Chute In Place)
3 1704276 1 DECAL, Danger (Hand Under Deck)
4 5021818 1 DECAL, Warning, Machine Will Climb
5 5021411 1 DECAL, Danger, Carbon Monoxide
6 5022199 1 DECAL, Pulley Position
7 5048261 1 DECAL, Warning, Explosive Fuel
8 5021036 1 DECAL, Grease Daily
9 5020337 1 DECAL, Warning
10 5021853 1 DECAL, Gear Selector
The above parts group applies to the following Mfg. Nos.:
2006 25
© Copyright Ferris Industries. All Rights Reserved.
5900027
(
BGF36KAV15
)
5901014
(
BGF52KA
)
5901012
(
BGF48KA
)
BGF36K
5900030
(
BGF48KAV15
)
5901015
(
BGF52KAV15
)
5901009
(
BGF36KA
)
TP 400-7080-08-UB-F
36" Mower Deck - Housing, Cover, Spindles & Blades
0803HC0
NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.
The above parts group applies to the following Mfg. Nos.:
2006 26
© Copyright Ferris Industries. All Rights Reserved.
5901009
(
BGF36KA
)
5900027
(
BGF36KAV15
)
BGF36K
TP 400-7080-08-UB-F
PART NO. DESCRIPTIONREF NO. QTY.
36" Mower Deck - Housing, Cover, Spindles & Blades
Footnotes
1A 5031018B 1 36" DECK GUARD (S/N: 1658 & below)
1B 5031110B 1 36" DECK GUARD (S/N: 1659 & above)
2 5021674 2 VINYL CAP
3 5042565B 1 DISCHARGE CHUTE
4 5025011X8 2 BOLT, 5/16-18 x 1
5A 5031001B 1 36" MOWER HOUSING (S/N: 1658 & below)
5B 6631111 1 36" MOWER HOUSING ASSEMBLY (Includes safety decals, S/N: 1659 & above)
6 5025057 1 NUT, 5/16-18 Hex Nylon Lock
7 5041477 12 SPACER, .63 x 1.06 x .23
8 5025040 2 NUT, 5/8-11 Hex
9 5020841X1 3 RUBBER LATCH
10 5020841X4 3 CLEVIS PIN
11 5020841X5 3 COTTER PIN
12 5050407X9 2 KEY, 1/4 SQ. X 2-1/2
13 5030301 2 SPINDLE ASSEMBLY, Complete
14 5041480 2 SPINDLE SHAFT
15 5020864 4 SNAP RING, External
16 5020866 4 SNAP RING, Internal
17 5041653 2 SPINDLE WASHER, Top
18 5020828 4 BEARING
19 5030293 2 SPINDLE HOUSING
20 5020095 2 GREASE FITTING
21 5041672 2 SPINDLE WASHER, Bottom
22 5023156 8 BOLT, Flange Head, 5/16-18 x 1-1/4
23 5021227 2 MOWER BLADE, 18"
24 5025159 2 WASHER, 5/8" USS
25 5025019X76 2 BOLT, 5/8-11 x 9-1/2
26 5025392 8 NUT, 5/16-18 Hex Nylon Flange
The above parts group applies to the following Mfg. Nos.:
2006 27
© Copyright Ferris Industries. All Rights Reserved.
5901009
(
BGF36KA
)
5900027
(
BGF36KAV15
)
BGF36K
TP 400-7080-08-UB-F
36" Mower Deck - Pulleys, Belt & Idler Arn
0803PB0
NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.
The above parts group applies to the following Mfg. Nos.:
2006 28
© Copyright Ferris Industries. All Rights Reserved.
5900027
(
BGF36KAV15
)
5901009
(
BGF36KA
)
BGF36K
TP 400-7080-08-UB-F
PART NO. DESCRIPTIONREF NO. QTY.
36" Mower Deck - Pulleys, Belt & Idler Arn
Footnotes
1 5021847 1 BELT, Deck Drive
2 5025018X32 1 BOLT, 1/2-20 X 4
3 5025173 1 WASHER, 1/2" Lock (S/N: 1659 & above)
4 5025158 1 WASHER, 1/2" SAE
5 5045178 1 SPACER, .52 x 1.00 x .75 (S/N: 1659 & above)
6A 5021096 1 PULLEY, Backside Idler (S/N: 1658 & below)
6B 5021976 1 PULLEY, Idler (S/N: 1659 & above)
7A 5044673 1 SPACER, .52 X 1.00 X .88 (S/N: 1658 & below)
7B 5045204 1 SPACER, .52 x 1.00 x 1.63 (S/N: 1659 & above)
8 5025016X14 1 BOLT, 7/16-20 X 1-3/4
9 5025013X8 1 BOLT, 3/8-16 x 1
10 5025157 2 WASHER, 7/16" SAE
11 5021811 1 EYEBOLT, 3/8" x 8"
12 5044610B 1 ARM, Idler
13 5025094 1 NUT, 7/16-20 Hex Nylon Lock
14 5025010X10 4 BOLT, 1/4-20 X 1
15 5020819 2 BUSHING, Tapered Hub
16 5020814 2 PULLEY, Spindle
17 5025128 1 NUT, 3/8-16 Hex Serrated Flange
18 5025096 1 NUT, 3/8-16 Hex Nylon Lock
19 5025156 1 WASHER, 3/8" SAE
The above parts group applies to the following Mfg. Nos.:
2006 29
© Copyright Ferris Industries. All Rights Reserved.
5900027
(
BGF36KAV15
)
5901009
(
BGF36KA
)
BGF36K
TP 400-7080-08-UB-F
48" & 52" Mower Decks - Housing, Covers, Spindles & Blades
0808HC0
NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.
The above parts group applies to the following Mfg. Nos.:
2006 30
© Copyright Ferris Industries. All Rights Reserved.
5901012
(
BGF48KA
)
5901015
(
BGF52KAV15
)
5901014
(
BGF52KA
)
5900030
(
BGF48KAV15
)
TP 400-7080-08-UB-F
PART NO. DESCRIPTIONREF NO. QTY.
48" & 52" Mower Decks - Housing, Covers, Spindles & Blades
Footnotes
1A 5031020B 1 48" DECK GUARD (S/N: 1658 & below)
1B 5031106B 1 48" DECK GUARD (S/N: 1659 & above)
1C 5031022B 1 52" DECK GUARD (S/N: 1658 & below)
1D 5031108B 1 52" DECK GUARD (S/N: 1659 & above)
2 5021674 3 VINYL CAP
3 5041668B 1 DISCHARGE CHUTE
4 5025011X8 2 BOLT, 5/16-18 x 1
5A 5031004B 1 48" MOWER HOUSING (S/N: 1658 & below)
5B 6631104 1 48" MOWER HOUSING ASSEMBLY (Includes safety decals, S/N: 1659 & above)
5C 5031007B 1 52" MOWER HOUSING (S/N: 1658 & below)
5D 6631112 1 52" MOWER HOUSING ASSEMBLY (Includes safety decals, S/N: 1659 & above)
6 5025057 2 NUT, 5/16-18 Hex Nylon Lock
7 5041477 18 SPACER, .63 x 1.06 x .23
8 5025040 3 NUT, 5/8-11 Hex
9 5020841X1 3 RUBBER LATCH
10 5020841X4 3 CLEVIS PIN
11 5020841X5 3 COTTER PIN
12 5050407X9 3 KEY, 1/4 SQ. X 2-1/2
13 5030301 3 SPINDLE ASSEMBLY, Complete
14 5041480 3 SPINDLE SHAFT
15 5020864 6 SNAP RING, External
16 5020866 6 SNAP RING, Internal
17 5041653 3 SPINDLE WASHER, Top
18 5020828 6 BEARING
19 5030293 3 SPINDLE HOUSING
20 5020095 3 GREASE FITTING
21 5041672 3 SPINDLE WASHER, Bottom
22 5023156 12 BOLT, Flange Head, 5/16-18 x 1-1/4
23A 5021227 3 MOWER BLADE, 18"
23B 5020843 3 MOWER BLADE, 16-1/4"
24 5025159 3 WASHER, 5/8" USS
25 5025019X76 3 BOLT, 5/8-11 x 9-1/2
26 5025392 8 NUT, 5/16-18 Hex Nylon Flange
The above parts group applies to the following Mfg. Nos.:
2006 31
© Copyright Ferris Industries. All Rights Reserved.
5901012
(
BGF48KA
)
5901015
(
BGF52KAV15
)
5901014
(
BGF52KA
)
5900030
(
BGF48KAV15
)
TP 400-7080-08-UB-F
48" & 52" Mower Decks - Pulleys, Belt & Idler Arm
0808PB0
NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.
The above parts group applies to the following Mfg. Nos.:
2006 32
© Copyright Ferris Industries. All Rights Reserved.
5900030
(
BGF48KAV15
)
5901012
(
BGF48KA
)
5901014
(
BGF52KA
)
5901015
(
BGF52KAV15
)
TP 400-7080-08-UB-F
PART NO. DESCRIPTIONREF NO. QTY.
48" & 52" Mower Decks - Pulleys, Belt & Idler Arm
Footnotes
1A 5021854 1 BELT, Deck Drive BGF52
1B 5021297 1 BELT, Blade Spindle (BGF48)
2 5025018X32 1 BOLT, 1/2-20 X 4
3 5025173 1 WASHER, 1/2" Lock (S/N: 1659 & above)
4 5025158 1 WASHER, 1/2" SAE
5 5045178 1 SPACER, .52 x 1.00 x .75 (S/N: 1659 & above)
6A 5021096 1 PULLEY, Backside Idler (S/N: 1658 & below)
6B 5021976 1 PULLEY, Idler (S/N: 1659 & above)
7A 5044673 1 SPACER, .52 X 1.00 X .88 (S/N: 1658 & below)
7B 5045176 1 SPACER, .52 x 1.00 x 1.75 (S/N: 1659 & above)
8 5025016X14 1 BOLT, 7/16-20 X 1-3/4
9 5025013X8 1 BOLT, 3/8-16 x 1
10 5025157 2 WASHER, 7/16" SAE
11 5021811 1 EYEBOLT, 3/8" x 8"
12 5044610B 1 ARM, Idler
13 5025094 1 NUT, 7/16-20 Hex Nylon Lock
14 5025010X10 6 BOLT, 1/4-20 X 1
15 5020819 3 BUSHING, Tapered Hub
16 5020814 3 PULLEY, Spindle
17 5025128 1 NUT, 3/8-16 Hex Serrated Flange
18 5025096 1 NUT, 3/8-16 Hex Nylon Lock
19 5025156 1 WASHER, 3/8" SAE
20A 5025017X32 3 BOLT, 1/2-13 x 4 (S/N: 1658 & below)
20B 5025017X40 3 BOLT, 1/2-13 x 5 (S/N: 1659 & above)
21A 5044667B 2 MOUNT, Idler (S/N: 1658 & below)
21B 5045175B 2 MOUNT, Idler (S/N: 1659 & above)
22 5025158 2 WASHER, 1/2" SAE (S/N: 1658 & below)
22A 5025158 1 WASHER, 1/2" SAE (S/N: 1659 & above)
23 5021096 1 PULLEY, Backside Idler
24 5021831 1 PULLEY, Idler
25 5025056 2 NUT, 1/2-13 Hex Nylon Lock
The above parts group applies to the following Mfg. Nos.:
2006 33
© Copyright Ferris Industries. All Rights Reserved.
5900030
(
BGF48KAV15
)
5901012
(
BGF48KA
)
5901014
(
BGF52KA
)
5901015
(
BGF52KAV15
)
TP 400-7080-08-UB-F
All Mower Decks - Rollers & Casters
0803RL0
NOTE: Unless noted otherwise,
use the standard hardware torque
specification chart.
The above parts group applies to the following Mfg. Nos.:
2006 34
© Copyright Ferris Industries. All Rights Reserved.
5901012
(
BGF48KA
)
5901009
(
BGF36KA
)
5901015
(
BGF52KAV15
)
BGF36K
5901014
(
BGF52KA
)
5900030
(
BGF48KAV15
)
5900027
(
BGF36KAV15
)
TP 400-7080-08-UB-F
PART NO. DESCRIPTIONREF NO. QTY.
All Mower Decks - Rollers & Casters
Footnotes
1 5020655 2 PIN, Lynch
2 5041476 6 SPACER, 1.02 x 1.56 x .50
3 5021541 4 BUSHING, Flange
4A 5021728 2 GREASE FITTING (S/N: 1658 & below)
4B 5020095 2 GREASE FITTING (S/N: 1659 & above)
5A 5044658B 2 CASTER MOUNT (S/N: 1658 & below)
5B 5043887 2 CASTER MOUNT, Complete (S/N: 1659 & above)
6 5025011X6 6 BOLT, 5/16-18 x 3/4
7 5025139 6 NUT, 5/16-18 Hex Large Serrated Flange
8 5041702B 2 YOKE, Caster
9 5025128 1 NUT, 3/8-16 Hex Serrated Flange (Applies to 52" Deck only)
10 5041655B 1 PIN, Roller Mount (Applies to 52" Deck only)
11 5025013X6 1 BOLT, 3/8-16 x 3/4 (Applies to 52" Deck only)
12 5020785 1 ROLLER (Applies to 52" Deck only)
13 5025056 2 NUT, 1/2-13 Hex Nylon Lock
14 5021181S 2 WHEEL & TIRE ASSEMBLY, Silver, 9 x 3.5 x 4, Complete (Includes Ref No. 15 -
19)
15 5021181X1 2 TIRE, Front, 9 x 3.5 x 4
16 5021181X2 2 TUBE
17 5021181X3 2 HUB & BEARING ASSEMBLY, Complete, White (Includes Ref No. 18 & 19)
18 5021182 2 BEARING, Roller (1 per tire)
19 5021043 4 RETAINER, Bearing (2 per tire)
20 5041657 2 AXLE, Caster Wheel
21 5025017X44 2 BOLT, 1/2-13 x 5-1/2
The above parts group applies to the following Mfg. Nos.:
2006 35
© Copyright Ferris Industries. All Rights Reserved.
5901012
(
BGF48KA
)
5901009
(
BGF36KA
)
5901015
(
BGF52KAV15
)
BGF36K
5901014
(
BGF52KA
)
5900030
(
BGF48KAV15
)
5900027
(
BGF36KAV15
)
TP 400-7080-08-UB-F
Electrical Schematic - Kawasaki
(S/N: 3078 & below) 080ESG0
The above parts group applies to the following Mfg. Nos.:
2006 36
© Copyright Ferris Industries. All Rights Reserved.
5901009
(
BGF36KA
)
5901012
(
BGF48KA
)
5901014
(
BGF52KA
)
TP 400-7080-08-UB-F
Electrical Schematic - Kawasaki
(S/N: 3079 & above) 080ESG1
The above parts group applies to the following Mfg. Nos.:
2006 37
© Copyright Ferris Industries. All Rights Reserved.
5901009
(
BGF36KA
)
5901012
(
BGF48KA
)
5901014
(
BGF52KA
)
TP 400-7080-08-UB-F
Electrical Schematic - Kawasaki V-Twin
(S/N: 3078 & below) 080ESW0
The above parts group applies to the following Mfg. Nos.:
2006 38
© Copyright Ferris Industries. All Rights Reserved.
5900027
(
BGF36KAV15
)
5900030
(
BGF48KAV15
)
5901015
(
BGF52KAV15
)
TP 400-7080-08-UB-F
Electrical Schematic - Kawasaki V-Twin
(S/N: 3079 - 5408) 080ESW1
The above parts group applies to the following Mfg. Nos.:
2006 39
© Copyright Ferris Industries. All Rights Reserved.
5900027
(
BGF36KAV15
)
5900030
(
BGF48KAV15
)
5901015
(
BGF52KAV15
)
TP 400-7080-08-UB-F
Electrical Schematic - Kawasaki V-Twin
(S/N: 5409 & above) 080ESW2
The above parts group applies to the following Mfg. Nos.:
2006 40
© Copyright Ferris Industries. All Rights Reserved.
5900027
(
BGF36KAV15
)
5900030
(
BGF48KAV15
)
5901015
(
BGF52KAV15
)
TP 400-7080-08-UB-F
Electrical Schematic - Kohler
080ESK0
The above parts group applies to the following Mfg. Nos.:
2006 41
© Copyright Ferris Industries. All Rights Reserved.
BGF36K
TP 400-7080-08-UB-F
Torque Specification Chart
FOR STANDARD MACHINE HARDWARE (Tolerance ± 20%)
Hardware
Grade
SAE Grade 2 SAE Grade 5 SAE Grade 8
Size Of
in/lbs in/lbs
in/lbs
Hardware ft/lbs Nm. ft/lbs Nm. ft/lbs Nm.
8-32
19
2.1
30
3.4
41
4.6
8-36
20
2.3
31
3.5
43
4.9
10-24
27
3.1
43
4.9
60
6.8
10-32
31
3.5
49
5.5
68
7.7
1/4-20
66
7.6 810.9 12 16.3
1/4-28
76
8.6 10 13.6 14 19.0
5/16-18 11 15.0 17 23.1 25 34.0
5/16-24 12 16.3 19 25.8 27 34.0
3/8-16 20 27.2 30 40.8 45 61.2
3/8-24 23 31.3 35 47.6 50 68.0
7/16-14 30 40.8 50 68.0 70 95.2
7/16-20 35 47.6 55 74.8 80 108.8
1/2-13 50 68.0 75 102.0 110 149.6
1/2-20 55 74.8 90 122.4 120 163.2
9/16-12 65 88.4 110 149.6 150 204.0
9/16-18 75 102.0 120 163.2 170 231.2
5/8-11 90 122.4 150 204.0 220 299.2
5/8-18 100 136 180 244.8 240 326.4
3/4-10 160 217.6 260 353.6 386 525.0
3/4-16 180 244.8 300 408.0 420 571.2
7/8-9 140 190.4 400 544.0 600 816.0
7/8-14 155 210.8 440 598.4 660 897.6
1-8 220 299.2 580 788.8 900 1,244.0
1-12 240 326.4 640 870.4 1,000 1,360.0
Hex Head Capscrew
Hex Nut
Lockwasher
Washer
Carriage Bolt
NOTES
1. These torque values are to be used for all hardware
excluding: locknuts, self-tapping screws, thread forming
screws, sheet metal screws and socket head setscrews.
2. Recommended seating torque values for locknuts:
a. for prevailing torque locknuts - use 65% of grade 5
torques.
b. for flange whizlock nuts and screws - use 135% of
grade 5 torques.
3. Unless otherwise noted on assembly drawings, all torque
values must meet this specification.
Hardware Identification & Torque Specifications
Common Hardware Types
Screw, 1/2 x 2
Body
Diameter
Body
Length
Inside
Diameter
Nut, 1/2”
No
Marks
3/8” Bolt or Nut
Wrench—9/16”
3/8
5/16” Bolt or Nut
Wrench—1/2”
5/16
1/4” Bolt or Nut
Wrench—7/16”
1/4
1/2” Bolt or Nut
Wrench—3/4”
1/2
DIA.
7/16
DIA.
7/16” Bolt or Nut
Wrench (Bolt)—5/8”
Wrench (Nut)—11/16”
Wrench & Fastener Size Guide
Standard Hardware Sizing
When a washer or nut is identified as 1/2”, this is the
Nominal size
, meaning the
inside diameter
is 1/2 inch; if a
second number is present it represent the
threads per inch
When bolt or capscrew is identified as 1/2 - 16 x 2”, this
means the
Nominal size
, or
body diameter
is 1/2 inch; the
second number represents the
threads per inch
(16 in this
example, and the final number is the
body length
of the
bolt or screw (in this example 2 inches long).
The guides and ruler furnished below are designed to
help you select the appropriate hardware and tools.
0
1/4 3/4
1/2
1
1/4 3/4
1/2
2
1/4 3/4
1/2
3
1/4 3/4
1/2
4
www.ferrisindustries.com
© Copyright Ferris Industries
All Rights Reserved. Printed In USA.
2006
5375 North Main Street
Munnsville, NY 13409 USA
800-933-6175
Ferris Industries
UltraBelt GD
Walk Behind Mower
IT IS THE POLICY OF FERRIS INDUSTRIES TO IMPROVE ITS PRODUCTS WHENEVER IT
IS POSSIBLE AND PRACTICAL TO DO SO. WE RESERVE THE RIGHT TO MAKE
CHANGES OR ADD IMPROVEMENTS AT ANY TIME WITHOUT INCURRING ANY
OBLIGATION TO MAKE SUCH CHANGES ON PRODUCTS MANUFACTURED
Parts
Manual
