RV350 Form 5310
User Manual: RV350
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Form No. 5310 (Rev. 12/11) Bryan “Flexible Water Tube” RV Series Steam & Water Boilers 3,500,000 to 8,000,000 BTUH Forced draft gas, oil or dual fuel fired Steam Boiler RV350-S150-FDG Water Boiler RV800-W-FDGO BRYAN BOILERS ® Originators of the “Flexible Water Tube” design Low initial cost, reliable operating efficiency deliver substantial return on investment • True “flexible water tube” design guaranteed shock free • High quality steam A for heat or process J • Full five sq ft of heating surface per BHP Quality construction features: F M K C B A. Water side or steam side interior accessible for cleanout and inspection, front and rear openings, upper and lower drums. D B. Large volume water leg downcomers promote rapid internal circulation, temperature equalization and efficient heat transfer. I G H L E C. Boiler tube and furnace area access panels: heavy gauge steel casing with 2" high-temperature ceramic fiber insulation, bolted and tightly sealed to boiler frame. D. Flame observation port in access door at rear of boiler. E. Single side access; combustion chamber, tubes and burner head are completely accessible from one side simplifying maintenance and minimizing floor space. F. Minimum sized flue vent. G. Control panel: all controls installed with connections to terminal strip. H. Forced draft, flame retention head type burner. Efficient combustion of oil or gas, plus quiet operation. I. Heavy steel boiler frame, built and stamped in accordance with the appropriate ASME Boiler Code. J. Heavy gauge steel boiler jacket with rust-resistant zinc coating and enamel finish, insulated with 1½" fiberglass to ensure exceptionally cool outer surface. K. Bryan bent water tubes are flexible, individually replaceable without welding or rolling. Never more than two tube configurations. L. Pressurized design firebox with internal water-cooled furnace with low heat release rate. M. Steam boilers with extra large drum with high steam release area ensure stable water level and dry steam. Bryan RV Series Boiler Specifications BOILER MODEL (1) RV350-W RV350-S RV400-W RV400-S RV450-W RV450-S RV500-W RV500-S RV550-W RV550-S RV600-W RV600-S RV700-W RV700-S RV800-W RV800-S NOTES: (1) (2) (3) (4) INPUT MBH (KW) 3,500 (1,026) 3,500 (1,026) 4,000 (1,172) 4,000 (1,172) 4,500 (1,319) 4,500 (1,319) 5,000 (1,465) 5,000 (1,465) 5,500 (1,612) 5,500 (1,612) 6,000 (1,758) 6,000 (1,758) 7,000 (2,051) 7,000 (2,051) 8,000 (2,344) 8,000 (2,344) (2) OUTPUT @ 80% EFFICIENCY OUTPUT @ 84% EFFICIENCY (3) STEAM OUTPUT MBH (KW) 2,800 (820) 2,800 (820) 3,200 (937) 3,200 (937) 3,600 (1,054) 3,600 (1,054) 4,000 (1,172) 4,000 (1,172) 4,400 (1,289) 4,400 (1,289) 4,800 (1,406) 4,800 (1,406) 5,600 (1,640) 5,600 (1,640) 6,400 (1,875) 6,400 (1,875) HP (KW) 84 (820) 84 (820) 96 (937) 96 (937) 108 (1,054) 108 (1,054) 120 (1,172) 120 (1,172) 131 (1,289) 131 (1,289) 143 (1,406) 143 (1,406) 167 (1,640) 167 (1,640) 191 (1,875) 191 (1,875) MBH (KW) 2,940 (861) — 3,360 (984) — 3,780 (1,107) — 4,200 (1,230) — 4,620 (1,353) — 5,040 (1,476) — 5,880 (1,722) — 6,720 (1,968) — HP (KW) 88 (861) — 100 (984) — 113 (1,107) — 125 (1,230) — 138 (1,353) — 151 (1,476) — 176 (1,722) — 201 (1,968) — (4) LBS/HR (KG/HR) — 2,887 (1,309) — 3,299 (1,496) — 3,711 (1,684) — 4,124 (1,871) — 4,536 (2,058) — 4,948 (2,245) — 5,773 (2,619) — 6,598 (2,993) HTG. SURFACE APPROX. SHIP SQ. FT. (M²) LBS. (KG) 419 (38.9) 7,000 (3,175) 419 (38.9) 7,110 (3,225) 490 (45.5) 7,690 (3,488) 490 (45.5) 8,170 (3,705) 544 (50.6) 8,320 (3,774) 544 (50.6) 8,540 (3,873) 597 (55.5) 9,080 (4,118) 597 (55.5) 9,650 (4,377) 668 (63.9) 9,820 (4,454) 668 (63.9) 10,175 (4,615) 722 (67.1) 10,530 (4,776) 722 (67.1) 11,335 (5,141) 847 (78.7) 11,960 (5,425) 847 (78.7) 12,900 (5,851) 972 (90.3) 13,450 (6,100) 972 (90.3) 14,455 (6,556) W = Water / S = Steam Output and horsepower based on boiler industry standard of 80% of input. Output and horsepower based on an average natural gas combustion efficiency of 84% for hot water boiler. Actual combustion efficiencies for oil will be higher. Lbs. steam per hour from and at 212°F. Guaranteed efficiency and easy maintenance assure low cost operation All Bryan RV Series boilers offer these operating and p erformance features Guaranteed efficiency The breakthrough in water tube boiler design that produced the RV Series provides operating efficiency so reliable, we guarantee it to be 84% for hot water boilers and 82% - 15 psi / 80% - 150 psi or better for steam boilers. The Bryan Flexible Tube Bryan’s exclusive “Flexible Tube” design eliminates the possibility of damage from so-called “thermal shock.” Tubes are easily removable and replaceable, without welding or rolling, eliminating long, expensive downtime should repairs ever be required. Water cooled furnace The configuration of the water tubes provides a water Water cooled combustion chamBoiler ber. A high percentage of the heating surface is exposed to direct radiant heat, increasing water velocities and heat transfer. Large steam drum The steam drum has generous water volume and steam release area. This design, along with effective drum internal functions, results in a stable water level and produces extremely dry steam at all load conditions. Accessibility of furnace and tube area Inner panel provides easy and complete access to furnace and boiler tube area, as well as to burner head. All panels are heavily insulated and sealed to boiler frame. All access is from only one side. Compact design, minimum floor space With our compact water tube design, the overall size of the unit is less than most other types of boilers, yet maintains a full five square feet of heating surface area per HP. Needing only 32" for tube removal, and on only one side of the boiler, the RV Series boiler occupies very little space in the boiler room. This can result in considerable savings in building costs. Pressurized firing permits minimum sized breaching and vent. Multi-pass flue gas travel High velocity four-pass flue gas travel is obtained by a unique baffling system. This contributes to maximum fire side heat transfer and overall high boiler efficiencies. Thermal blend water return Bryan’s unique “thermal blend” return blends cold or cooler return water with warmer boiler water abridging it to design operating temperatures. An injector tube directs the “mixed” water flow through the downcomer to the lower header and heating surfaces at a temperature above possible condensing conditions. This reduces the possibility of “cold Steam spots” and damage from Boiler corrosive condensation. Positive internal circulation Each pass of the Bryan water tube slopes upward. This configuration, along with the large volume down-comer water legs, provides the extremely rapid natural thermal internal circulation, promoting both high efficiency of heat transfer and uniform temperature throughout the boiler. Eliminating stress damage caused by unequal temperature distribution is especially important for heating systems, particularly where intermittent or continuous low temperature water returns may be encountered. Bryan RV Series Boilers Standard and Optional Equipment STANDARD EQUIPMENT FURNISHED Water Boiler Combination thermometer and altitude gauge, ASME Code rated boiler relief valve, water temperature control (240°F max std.), high limit control, probe LWCO. Steam Boiler Steam pressure gauge, steam pressure control, combination low water cutoff and pump control, auxiliary low water cutoff, high limit pressure control, ASME-rated safety valve, water glass set. Straight gas fired unit Electronic combustion safety control, automatic operating gas valve, safety gas valve, pilot solenoid valve, pilot ignition assembly, main manual gas shut-off valve, pilot cock, pilot and main gas pressure regulators, air safety switch, control panel, all controls installed and wired. Straight oil fired unit Electronic combustion safety control, dual oil valves oil ignition transformer, two-stage fuel unit, gas pilot, oil nozzle assembly, control panel, all controls installed and wired. Combination gas-oil unit Electronic combustion safety control, automatic operating gas valve, safety gas valve, pilot solenoid valve, pilot ignition assembly, main manual gas shut-off valve, pilot cock, pilot and main gas pressure regulators, air safety switch, manual fuel selector switch, dual oil valves, oil ignition transformer, two-stage fuel unit, oil ignition and nozzle assembly, control panel, all controls installed and wired. OPTIONAL EQUIPMENT, EXTRA COST 1. 2. 3. 4. Manual reset high limit control Manual reset low water cutoff Auxiliary low water cutoff Combination low water cutoff and feeder 5. Alarm bells or horns 6. UL, CUL, CSD-1, FM, GE-GAP, NFPA 85 or other insurance approved control systems 7. Indicating lights, as desired 8. Lead-lag systems for two or more boilers with or without outdoor reset control 9. Draft control system 10. Low NOx package OPTIONAL CONSTRUCTION Steam boiler Optional construction to ASME Power Boiler Code requirements for pressure exceeding 150 psi to maximum of 300 psi design pressure. Hot water boiler Optional construction to ASME Power Boiler Code requirements for temperatures exceeding 240° F and/or pressure exceeding 160 psi to maximum of 285° F operating and 300° F design temperature and 250 psi. When ordering, please specify: 1. Boiler size 2. Supply and return temperatures required 3. Boiler relief valve setting 4. Type of fuel: natural, LP, or other gas and/or No. 2 oil 5. If gas, type, BTU content, specific gravity and pressure available 6. Electric power voltage, phase and frequency 7. Optional extra equipment or construction 8. Special approvals required (UL, CUL, CSD-1, FM, GE-GAP, or NFPA 85) 9. Altitude Bryan RV Series Steam & Hot Water Boilers Boiler Model Number RV350-S RV400-S RV450-S RV500-S RV550-S RV600-S RV700-S RV800-S STEAM HEATING/PROCESSING BOILER DIMENSIONS in inches (cm) A B C D E F G H I J K L Supply Length Gas Width Min. Tube Clearance for Height Floor to Flue Flue Overall Return Nozzle of Train Outside Removal Servicing Over Flow Jacket Location Size Length Connection 15 psi 150 psi Conn. Jacket Clearance Burner Jacket Nozzle 98 (248.92) 111 (281.94) 120½ (306.07) 130¼ (330.84) 143¼ (363.83) 152¾ (387.99) 175¼ (445.14) 197¾ (502.29) 16 (40.64) 18¾ (47.63) 18¾ (47.63) 18¾ (47.63) 18¾ (47.63) 18¾ (47.63) 20¾ (52.71) 20¾ (52.71) 16 (40.64) 16 (40.64) 16 (40.64) 16 (40.64) 16 (40.64) 16 (40.64) 20 (50.80) 20 (50.80) 130½ (331.47) 143½ (364.49) 153¼ (389.26) 163 (414.02) 175¾ (446.41) 185¼ (470.54) 214½ (544.83) 237¼ (602.62) 2½ (6.35) 2½ (6.35) 2½ (6.35) 2½ (6.35) 2½ (6.35) 2½ (6.35) 2½ (6.35) 2½ (6.35) 6 (15.24) 8 (20.32) 8 (20.32) 8 (20.32) 10 (25.40) 10 (25.40) 10 (25.40) 10 (25.40) 4 (10.16) 6 (15.24) 6 (15.24) 6 (15.24) 6 (15.24) 6 (15.24) 6 (15.24) 6 (15.24) 2 (5.08) 2 (5.08) 2 (5.08) 2 (5.08) 2 (5.08) 2 (5.08) 2 (5.08) 2 (5.08) 55 (139.70) 55 (139.70) 55 (139.70) 55 (139.70) 55 (139.70) 55 (139.70) 55 (139.70) 55 (139.70) 32 (81.28) 32 (81.28) 32 (81.28) 32 (81.28) 32 (81.28) 32 (81.28) 32 (81.28) 32 (81.28) 48 (121.92) 48 (121.92) 48 (121.92) 48 (121.92) 48 (121.92) 48 (121.92) 48 (121.92) 48 (121.92) HOT WATER HEATING BOILER DIMENSIONS in inches (cm) A B C D E F G H I J Boiler Length Gas Width Min. Tube Clearance for Flue Flue Overall Supply Return Model of Train Removal Servicing Length Connection Nozzle Nozzle Outside Number Jacket Location Size Jacket Clearance Burner RV350-W RV400-W RV450-W RV500-W RV550-W RV600-W RV700-W RV800-W 98 (248.92) 111 (281.94) 120½ (306.07) 130¼ (330.84) 143½ (364.49) 152¾ (387.99) 175¾ (446.41) 197¾ (502.29) 16 (40.64) 18¾ (47.63) 18¾ (47.63) 18¾ (47.63) 18¾ (47.63) 18¾ (47.63) 20¾ (52.71) 20¾ (52.71) 16 (40.64) 16 (40.64) 16 (40.64) 16 (40.64) 16 (40.64) 16 (40.64) 20 (50.80) 20 (50.80) 130½ (331.47) 143½ (364.49) 153¾ (389.25) 163 (414.02) 175¾ (446.41) 185¼ (470.54) 214½ (554.83) 237¼ (602.62) 2½ (6.35) 2½ (6.35) 2½ (6.35) 2½ (6.35) 2½ (6.35) 2½ (6.35) 2½ (6.35) 2½ (6.35) 4 (10.16) 6 (15.24) 6 (15.24) 6 (15.24) 6 (15.24) 6 (15.24) 6 (15.24) 6 (15.24) 4 (10.16) 6 (15.24) 6 (15.24) 6 (15.24) 6 (15.24) 6 (15.24) 6 (15.24) 6 (15.24) 50 (127.00) 50 (127.00) 50 (127.00) 50 (127.00) 50 (127.00) 50 (127.00) 50 (127.00) 50 (127.00) 32 (81.28) 32 (81.28) 32 (81.28) 32 (81.28) 32 (81.28) 32 (81.28) 32 (81.28) 32 (81.28) 48 (121.92) 48 (121.92) 48 (121.92) 48 (121.92) 48 (121.92) 48 (121.92) 48 (121.92) 48 (121.92) 100¼ (254.64) 100¼ (254.64) 100¼ (254.64) 100¼ (254.64) 100¼ (254.64) 100¼ (254.64) 100¼ (254.64) 100¼ (254.64) 104¾ (266.1) 104¾ (266.1) 104¾ (266.1) 104¾ (266.1) 104¾ (266.1) 104¾ (266.1) 104¾ (266.1) 104¾ (266.1) K Height Over Jacket L Floor to Flow Nozzle 87½ (222.25) 87½ (222.25) 87½ (222.25) 87½ (222.25) 87½ (222.25) 87½ (222.25) 87½ (222.25) 87½ (222.25) 90 (228.60) 90 (228.60) 90 (228.60) 90 (228.60) 90 (228.60) 90 (228.60) 90 (228.60) 90 (228.60) Specifications subject to change without notice. Consult factory to consult on other boiler options. Bryan Steam LLC — Leaders Since 1916 783 N. Chili Ave., Peru, Indiana 46970 U.S.A. Phone:765-473-6651 • Internet:www.bryanboilers.com Fax: 765-473-3074 • E-mail: inquiry@bryansteam.com Form No. 5310 ©2011 Bryan Steam LLC Printed in USA 121-3653
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