GM550_ENG GM550 ENG
User Manual: GM550_ENG User Manuals
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English
GS550 Display
& GS Series Sensors
INSTALLER AND USER’S MANUAL
GM550_ENG_rev20150225 www.loadsystems.com
WIRELESS TECHNOLOGY & CRANE INSTRUMENTATION
DIVISIONS
WARNING! The GS550 system is designed as an operator aid and is in no way a
substitute for safe operating practice.
!
WARNING! Carefully read and understand this manual before proceeding.
!
2The GS550 System2
Read and understand the following:
For your safety and that of the people that come
into contact with LSI products, understand the
signicance of the instructions included in this
guide, respect all laws and regulations and comply
with applicable standards.
Pay particular attention to items bearing the alert
symbol ! and the following words:
Warning: this denotes an instruction that if not
complied with may lead to serious injury or death.
Caution: this denotes an instruction that if not
complied with may lead to product failure or
property damage.
Important: this denotes an instruction that if not
complied with may lead to product performance
issues.
WARNING!
!
IMPORTANT!
!
CAUTION!
!
BEFORE PROCEEDING
WARNING! Installation must be made
in compliance with LSI instructions and
using LSI supplied components only. Failure
to install all parts, or replacing parts or
components with parts or components not
supplied by LSI, may lead to system failure,
serious injury or death.
!
3OPERATIONTABLE OF CONTENTS
TABLE OF CONTENTS
TABLE OF CONTENTS
1. INTRODUCTION ................................5
1.1 OVERVIEW ........................................ 5
1.2 START-UP ......................................... 5
2. INSTALLATION ..................................6
2.1 DISPLAY GS550 ................................ 6
2.1a Mounting Bracket .................................. 6
2.1b Antenna Position ................................... 7
2.1c Power Supply and Lockout Connection 7
2.1d Lockout Settings ................................... 8
2.2 POWER SUPPLY VERIFICATION ...... 9
2.3 LOAD CELL ..................................... 10
2.4 ANGLE SENSORS FOR THE BOOM
OR JIB ............................................. 11
2.4a Mounting Procedure ............................ 11
2.4b Angle Calibration Procedure No. 1:
Mechanical Set-Up ............................. 11
2.4c Angle Calibration Procedure No. 2:
Correct with the GS550 ....................... 12
2.5 ANTI-TWO-BLOCK SWITCH .......... 12
2.5a Switch Bracket Installation LB011 ................12
2.5b GS075-B Installation ........................... 14
2.5c Chain length adjustment ..................... 14
2.6 LENGTH SENSOR CABLE REEL ..... 15
2.6a Maximum Boom Extension ................. 15
2.6b Mounting the Cable Reel ..................... 15
2.6c Boom Length Calibration Procedure No.
1: Mechanical Set-Up ......................... 16
2.6d Boom Length Calibration Procedure No.
2: Correct with the GS550 ................... 16
2.7 RADIUS ........................................... 17
2.7a Radius Verication and Adjustment .... 17
2.7b Radius Settings ................................... 18
2.7c Basic Radius Parameters for a Lattice
Crane .................................................. 19
2.7d Basic Radius Parameters for a
Telescopic Boom Crane ...................... 19
2.7e Advanced Radius Parameters ............. 20
2.8 WIRELESS WIND SPEED SENSOR
GS020 ............................................. 21
2.9 WIRELESS LOAD PINS .................. 22
2.9a LP011, LP015, and LP026 .................. 22
2.9b Load Pin Transmitter GS001 ............... 22
2.10 LINE RIDING TENSIOMETER ...... 23
2.10a Line Riding Tensiometer Installation .... 23
2.10b Line Riding Tensiometer Installation on a
Swing Arm ........................................... 24
2.11 LOAD PINS, LINE RIDING
TENSIOMETERS AND
COMPRESSION CELLS:
CALIBRATION ................................. 25
2.12 FOUR POINT LIFT ........................ 26
2.12a Sum Load Indication ........................... 26
2.12b Imbalance ............................................ 26
2.12c Slack Rope .......................................... 27
2.13 LIST AND TRIM ANGLE SENSOR 28
2.13a Programming the GS550 for List and
Trim Indication ..................................... 28
2.13b Mounting Instructions ......................... 28
2.13c List and Trim Angle Calibration
Procedure ............................................ 29
2.14 ROPE PAYOUT ............................. 30
2.14a Rope Payout Calibration Procedure No.
1: Mechanical Set-Up ......................... 30
2.14b Rope Payout Calibration Procedure No.
2: Correct with the GS550 ................... 30
2.14c Rope Payout Limits ............................. 31
2.15 SLEW SENSOR INSTALLATION .. 32
2.15a Encoder Gear Verication.................... 32
2.15b Slew Encoder Location ....................... 32
2.15c Slew Encoder Orientation ................... 32
2.15d Slew Encoder Installation .................... 32
2.15e Slew Transmitter Location ................... 33
2.15f Slew Transmitter Installation ............... 33
2.15g Cable Length Adjustment .................... 33
2.16 SLEW SENSOR CALIBRATION .. 33
2.17 DATA LOGGER ............................. 34
2.17a Recording Modes ................................ 34
2.17b Date and Time ..................................... 34
2.18 SENSOR LIST .............................. 35
2.18a How to Add a Sensor to the GS550 .... 35
2.18b How to Remove a Sensor from the
GS550 ................................................. 35
2.19 NETWORK OPTIONS ................... 36
2.19a Listen Only Mode ................................ 36
2.19b Repeater .............................................. 36
2.19c Wireless Sensor Update ...................... 36
3. OPERATION ..................................... 37
3.1 DISPLAY GS550 .............................. 37
3.2 USB PORT ...................................... 37
3.3 KEYPAD .......................................... 37
3.3a Tare ...................................................... 38
3.3b Info ...................................................... 38
3.3c Limit ..................................................... 39
4The GS550 System4 The GS550 System
3.4 DISPLAY ABBREVIATIONS ............ 39
3.5 SYSTEM MENU .............................. 40
3.5a Menu Numbers .................................... 40
3.5b Menu Navigation ................................. 40
3.5c Password Protection ........................... 40
3.5d Menu Layout ....................................... 40
3.5e Parts of Line ........................................ 41
3.6 RATED CAPACITY INDICATORS .... 41
3.6a Display Programming .......................... 41
3.6b Crane Rigging ..................................... 41
3.6c Chart Wizard ...................................... 41
3.7 DISPLAY SETTINGS ....................... 42
3.7a Weight Units ........................................ 42
3.7b Wind Units ........................................... 42
3.7c Language ............................................ 42
3.7d Light Intensity ...................................... 42
3.7e Contrast ............................................... 42
3.7f Backlight Mode ................................... 42
3.8 SYSTEM DIAGNOSTIC ................... 42
3.8a System Sensors Diagnostic ................ 42
3.8b Radio Network Diagnostic .................. 43
3.8c Lockout Diagnostic ............................. 43
3.8d Display Diagnostic ............................... 43
3.8e Digital Input Diagnostic ....................... 43
3.9 WORK AREA MANAGEMENT ........ 44
3.9a Set Fixed Limits ................................... 44
3.9b Set Dynamic Limits ............................. 44
3.9c Clear all work area limits ..................... 45
3.9d Warning, alarm and lockout ................ 45
3.9e Slew and work area display ................ 45
4. USB TOOL .......................................46
4.1 DATA LOGGER TRANSFER FROM
DISPLAY .......................................... 46
4.1a Transfer from display to USB device ... 46
4.1b Transfer from USB device to PC..............46
4.1c Troubleshooting ................................... 46
4.2 UPLOAD CAPACITY CHARTS ........ 47
4.3 DATA LOGGER VIEWER ................ 47
4.3a Installation on a PC ............................. 47
4.3b Quick Start .......................................... 47
4.3c Full Report ........................................... 47
4.3d Wind Report ........................................ 48
5.1 SENSORS ....................................... 49
5.1a Replacing Sensor Battery ...........................49
5. MAINTENANCE ...............................49
5.2 ANTI-TWO-BLOCK SWITCH .......... 50
5.2a Replacing the GS050 Batteries ........... 50
5.2b Replacing the GS075-B Battery .......... 50
5.3 REPLACING A SENSOR ANTENNA 51
5.4 LOAD CELLS .................................. 52
5.4a Reading Accuracy ............................... 52
5.4b Load Testing ........................................ 52
5.4c Care ..................................................... 52
6. TROUBLESHOOTING .......................53
7. CERTIFICATION NOTES ..................54
7.1 MODEL NUMBERS ......................... 54
7.2 IMPORTANT NOTES FOR
HAZARDOUS AREA CERTIFIED
COMPONENTS ............................... 54
7.2a Specications ...................................... 54
7.2b Ensuring Safe Operation in Hazardous
Areas ................................................... 55
7.2c Product Repair And Servicing ............. 55
7.3 EQUIPMENT MARKINGS ............... 55
7.4 GS550 DISPLAY LABELS ............... 56
7.5 CLASS 1 DIVISION 1 AND DIVISION
2 CERTIFICATIONS ........................ 56
7.6 ATEX CERTIFICATIONS .................. 56
7.7 FCC AND IC – INSTRUCTIONS TO
THE USER ....................................... 57
7.8 EMI / EMC ....................................... 58
7.9 ENVIRONMENTAL CONDITIONS ... 58
7.10 CLEANING AND
DECONTAMINATION ...................... 58
7.11 CE .................................................... 59
7.11a Declaration of Conformity ................... 59
7.11b CE Safety ............................................ 59
8. GS550 MENU OUTLINE ...................60
9. LSI PRODUCT LIMITED WARRANTY -
APRIL 1ST, 2013 .............................62
9.1 LIMITED WARRANTY ...................... 62
9.2 WARRANTY SERVICES
PROCEDURES ................................ 62
9.3 EXCLUSION OF OTHER
WARRANTIES ................................. 62
9.4 EXCLUSION..................................... 63
9.5 LIMITATION OF LIABILITY .............. 63
9.6 RECOMMENDED PRACTICES ....... 63
9.7 CHOICE OF LAW ............................. 63
9.8 ENTIRE AGREEMENT ..................... 63
9.9 VIENNA CONVENTION EXCLUDED 63
1.2 Start-Up
The GS550 must be correctly programmed for the
system sensors installed. If a sensor is missing or
has a problem, the Info button light will ash. Press
the Info button to get more details on the problem.
This process may take up to one minute. The delay
is created by the battery management function.
Press Bypass/Exit to temporarily bypass crane
function lockout caused by a missing sensor. If
rigging requires a crane conguration outside of the
limits dened by the rated capacity chart selected,
out of chart alarms can be avoided by placing the
display in “rig mode”. If the rig mode is enabled in
the display, press Bypass/Exit for 10 seconds to
activate it. If the rig mode is not available, contact
your LSI representative or LSI technical support
representative.
1.1 Overview
The GS550 system includes the cabin mounted
GS550 radio display and compatible crane
mounted sensors. The GS550 creates a two-way
radio network with the sensors to bring required
lift data to the operator. Hoist load, boom and jib
angles, boom length, wind speed and pending
two-block can be detected and then indicated to
the operator in real time. Working load radius can
be calculated and compared to a rated capacity
chart (if programmed). Furthermore the GS550
can be programmed to generate warnings, alarms
and lockout commands, all triggered by adjustable
thresholds and limits. All these events can be
recorded by the data logger with a time and date
stamp. The exact operational function of the GS550
system depends on the sensor configuration
used and the rated capacity charts programmed
(where applicable). The GS550 includes a USB
port to facilitate software and chart updates and
data logger downloads using a USB mass storage
device (USB key).
GS075-B All-In-One Anti-Two-Block
Switch and Weight
GS112 Angle and
Length Sensor
GS550 Display
GC Series
Load Cell
TAR.LIM.
MENU
GS550
%0102030 40506070 80 90100110
OPERATION 5INTRODUCTION
Figure: Key components in a typical system. Your product may vary. Not to scale.
WARNING! The GS550 system is designed as
an operator aid and is in no way a substitute
for safe operating practice.
!
1. INTRODUCTION
6 The GS550 System
2.1 Display GS550
2.1a Mounting Bracket
1. Determine the mounting location; the display
may be installed either inside or outside the cab.
It can be mounted on the dash, on a sidewall,
or on the ceiling of the cab. To ensure reliable
radio communication between sensors
and the GS550, the antenna should not be
in contact with metal and should have a
direct and clear line of sight to the sensor
antenna. The mounting bracket requires a at
surface of at least 2.5 inches in diameter on
both sides and where the back of the surface
is accessible in order to tighten the nuts.
2. Drill 1/4 inch boltholes through the mounting
surface with a 1/4 inch bit following either the
two, three, or the four holes conguration.
3. Install the display with bolts. Add washers and
lock nut behind the mounting surface and tighten
sufciently (bolts, nuts and washers not included).
4. Loosen the wing nut of the bracket arm to
adjust display orientation to facilitate viewing
by the operator and then tighten it back up.
TAR. LIM.
MENU
GS550
%0 10 20 3040 50 60 70 80 90 100110
Cab mounting
surface
Wing
Nut
Figure: Install the display and adjust orientation
TAR. LIM.
MENU
GS550
%0 10 20 30 40 50 60 70 80 90100 110
10.13
7.56
7.64
2.51
4.38
5.84 2.44
Adjustable
Ram-Bracket
with dual ball joints.
Part number:
LB002B
Rugged
aluminium
enclosure
Two way radio
system
Waterproof
design
Field replaceable
antenna
Part number: TA008
Figure: Display GS550
Figure: Display dimensions (inches). Not to scale.
Figure: Display mounting bracket footprint. Not to scale.
0.750 0.750
0.906
ø0.218
ø2.5 in. min.
flat surface
120° TYP
0.594
0.594
IMPORTANT! Do not crack or puncture the
membrane fascia. The GS550 display is
splash and rain proof. Waterproong depends in
part on the integrity of the membrane.
IMPORTANT! Do not power wash the display.
The GS550 display is not designed to withstand
high-pressure washing devices that can erode
the membrane fascia seal or create ssures
in the membrane fascia. Power washing the
display voids warranty coverage.
!
Note: If the nuts are on the outside of the cab,
caulk with silicone between the washers and the
cab to prevent water entry.
WARNING! Installation must be made
in compliance with LSI instructions and
using LSI supplied components only. Failure
to install all parts, or replacing parts or
components with parts or components not
supplied by LSI, may lead to system failure,
serious injury or death.
!
Note: Refer to the Operation section for detailed menu navigation instructions for all calibration
procedures
2. INSTALLATION
OPERATION 7INSTALLATION
2.1b Antenna Position
For optimal performance, the antenna should be
positioned on its side such that it is parallel to
the sensor antennas (but not pointing directly
to or directly away from them).
1. Adjust the antenna position with the articulating base.
2. The antenna should have 5 inches of clear space
all around it.
3. The antenna should have an unobstructed line of
sight to all sensor antennas at all boom angles.
2.1c Power Supply and Lockout
Connection
1. Connect the black wire (ground) to the negative
terminal of the battery or the panel connection;
alternatively bolt the black wire to the body of
the machine with a 1/4 inch or 5/16 inch bolt.
The ground connection must be strong enough
to sustain 3 amperes.
2. Connect the red wire to a fused accessory
source, rated at least 3 amperes, that supplies
+12 or +24 volts when the machine is in use.
The GS550 will automatically detect the voltage
level and adjust itself.
3. Lockout number 1 (if required): connect the
white wire to a Bosch relay coil terminal.
Connect the other coil terminal of the relay to
the ground. When operating properly the white
wire will energize at the battery positive level.
Lockout currents over the rated maximum
current will trigger an auto re-settable fuse.
Current ow will resume several seconds after
the short circuit is eliminated.
4. Lockout number 2, 3, and 4: these wires
function in the same way as the white wire
described in step 3 above. Each lockout wire
can be triggered by a different set of alarm
conditions; see the Lockout Settings sub
section of this manual.
5. Connect the yellow cable to the GS550. The
connector is waterproof and well rated for
external environments. Simply connect the
cable to the display and gently tighten the nut.
Do not put a kink in the yellow cable where
it enters the connector; any bend in the cable
at the base of the connector must not be so
severe as to break the internal connections
where the cable meets the connector. The
power cable requires about 4 1/2 in. behind
the display to protect the connector.
Power Supply
or Battery
+12 V or +24 V
Black
wire
Red wire
White wire
Orange wire
Green wire
Blue wire
Lockout #1
Lockout #2
Lockout #3
Lockout #4
Yellow cable
To GS550 power supply
connector (Step 5)
Figure: Connection without lockout
Figure: GS550 power supply connector
Troubleshooting: if no voltage is present on the
white wire remove the load connected to the lockout.
Figure: Connection with white wire lockout and
recommended Bosch relay.
n.c.
n.o.
co
To valve coil if
normally open is
required
To valve coil if
normally closed
is required
Bosch relay
Power Supply
or Battery
+12 V or +24 V
Black
wire
Red wire
White wire
Orange wire
Green wire
Blue wire
Lockout #1
Lockout #2
Lockout #3
Lockout #4
Yellow cable
CAUTION! Overvoltage will void warranty.
Refer to section 2.2 on p. 9 for power supply
verication procedure.
!
CAUTION! Lockout current must not exceed
0.5A during normal use. Sustained current over
the specied rating may lead to malfunctions.
!
Yellow cable
Black wire: Negative (ground)
Orange wire: Lockout #3
White wire: Lockout #1
Blue wire: Lockout #4
Red wire: Positive 12 or 24 volts
Green wire: Lockout #2
8 The GS550 System
2.1d Lockout Settings
Warning, alarm and lockout control is programmed
in this menu. The GS550 can be programmed
to generate alarms and lockouts for almost all
programmed limits and two-block. Furthermore,
warnings are generated when approaching
programmed load limits and rated capacity (when
applicable).
Warning level. When gross load (regardless of
tare value) approaches the maximum limit for a
load sensor, an intermittent warning message is
generated on the LCD. The maximum limit for a
load sensor is the lower of a) the operator set limit
(Limit Menu) and b) the working load limit (WLL) if
rated capacity charts are used. The proportion of a
limit that must be reached to trigger the overload
warning is the warning level. The default factory
setting for the warning level is 90%.
1. Go to menu 4G1) WarninG level.
2. Use Up and Down to adjust the warning level.
3. Press Next to advance to the alarm level
adjustment page or press Menu to conrm
any changes and then press Exit three times
to return to the operation display.
Alarm level. All programmed and rated capacity
limits and two-block will generate an audible
alarm when the alarm level is reached. Alarms will
generate an intermittent alarm message on the
LCD. The proportion of a limit that must be reached
to trigger an alarm is the alarm level. The default
factory setting for the alarm level is 100%.
1. Go to menu 4G2) alarm level.
2. Use Up and Down to adjust the alarm level.
3. Press Next to advance to the lockout level
adjustment page or press Exit three times to
return to the operation display.
Lockout level. All programmed and rated capacity
limits and two-block can generate a lockout signal
when the lockout level is reached. By default the
lockout wires carry crane power supply voltage as
long as the display is in safe condition (to inverse
lockout polarity see menu 4G8). When a lockout
level is reached voltage is cut on all lockout wires
linked to the lockout condition (see menu 4G4
through 4G7). The proportion of a limit that must be
reached to trigger lockout is the lockout level. The
default factory setting for the lockout level is 105%.
1. Go to menu 4G3) lockout level.
2. Use Up and Down to adjust the lockout level.
3. Press Next to advance to the white wire
lockout trigger adjustment page or press Exit
three times to return to the operation display.
Lockout triggers. Different events can be
programmed to cut voltage on the lockout wires of
the yellow cable. Each lockout wire can be linked to
a different combination of lockout conditions.
1. Go to menu 4G4) White Wire lockout triGGer.
2. Select which alarm conditions will trigger
lockout on the white wire.
3. Add the lockout codes for the selected alarms
together to nd the lockout trigger number.
4. Use Up and Down to adjust the white wire
lockout trigger number.
5. Press Next to advance to the next wire trigger
menu page and repeat steps 2 through 5, or,
press Exit three times to return to the operation
display.
Table: Default Triggers
Lockout Wire Default Trigger
White ............................7373
Green ..............................34
Orange ..........................32767
Blue ................................0
Table: Lockout Codes
Condition Code
Maximum wind speed ..................1
Minimum angle .......................2
Maximum angle .......................4
Overload ............................8
Not used ...........................16
Maximum radius .....................32
Maximum length .....................64
Two-block .........................128
Maximum wind gust..................256
Maximum rope payout................512
Slew Limit Left .....................1024
Slew Limit Right ....................2048
Maximum tip height .................4096
Maximum imbalance factor ...........8192
Minimum slack rope................16384
Minimum list angle.................32768
Maximum list angle ................65536
Minimum trim angle ...............131072
Maximum trim rope ...............262144
Table: Example No. 1
Maximum radius .....................32
Minimum angle ..................... + 2
Default green wire trigger............. = 34
OPERATION 9INSTALLATION
Table: Example No. 2
Maximum wind speed ..................1
Maximum angle .......................4
Overload ............................8
Maximum length .....................64
Two-block .........................128
Slew Limit Left .....................1024
Slew Limit Right ....................2048
Maximum tip height ............... + 4096
Default white wire trigger ........... = 7373
Lockout relay inversion. By default the lockout
wires carry crane power supply voltage as long as
the display is in safe condition.
Exceptionally the lockout relay can be inverted
so that lockout wires carry no voltage in safe
condition and carry crane power supply voltage
when in a triggered lockout condition. In this case
if the display fails, crane functions will not lockout.
1. Go to menu 4G8) lockout relay inverted.
2. Use Up and Down to switch between “yes”
and ”no”.
3. Exit three times to return to the operation
display.
2.1e Password Settings
Two levels of access are available: administrator
and user. The administrator password is required
to change the user password. In the event both
the administrator and the user passwords are
lost please call LSI technical support. Menus
accessible from the operation display can be
individually protected by the user password.
1. Go to menu 4h1) set administrator passWord.
2. Menu 4h1) set administrator passWord:
Press Next three times to advance to the
set user password page or, to change the
administrator password, use Up and Down to
adjust the ashing letter and then use Next to
advance to the next letter. Press Enter to save
any changes.
3. Menu 4h2) set user passWord: Press Next three
times to advance to the tare menu protection
page or, to change the user password, use Up
and Down to adjust the ashing letter and then
use Next to advance to the next letter. Press
Enter to save any changes.
4. Menu 4h3) tare protected: use Up and Down
to switch between “yes” and “no” and press
Next to advance to the next menu page.
5. Repeat step 4 to adjust password protection
for each menu as required. Press Enter at
any time to save changes made. Press Exit
at any time to return to menu 4) installation.
If there are any unsaved changes the display
will request conrmation: press Enter to save
before quitting or press Exit to quit without
saving.
2.2 Power Supply Verification
The power from the crane needs to be checked
in the DC and AC modes under the following
conditions:
• Engine start-up
• Engine idling
• Engine revving up, during complete process,
not just when it is revved up
• Engine revving down, same process as above
• Engine shut-down
The DC power should not exceed 30 VDC and the
AC should be negligible (<1VAC).
Power supply rating: 5A, 10-30Vdc
WARNING! Inverting lockout relays will allow
crane operation in the event the GS550
display fails. Operating a crane without a
functioning anti-two-block system and load
and angle indication is dangerous and may be
against the law.
!
10 The GS550 System
2.3 Load Cell
1. Install load cell bushings as supplied by LSI.
Assembly of the load cell and adapter plates
must be congured to the pin size required
by the specic dead end or hook to which it
is to be attached. In all cases, the bushings
supplied by LSI must be used where possible
to adapt the holes in the load cell to the pins.
Bushings must be secured with the two allen
screws provided, one on each side of the load cell.
2. As required, place a washer between adapter
plate and pin head or nut on each end of the
pin that links the adapter plates to the load
cell. Additional washers should be added
equally to each end of the pin as required to
inhibit excessive lateral movement of load cell
(maximum 1/8” total movement) and adapter
plates along the pin.
3. If the dead end or hook to be connected to
the adapter plates requires a larger opening,
washers may be placed between the load cell
and the adapter plates equally on both sides of
the load cell.
4. In all cases the washers must be placed
symmetrically such that the load cell is
centered on the pins to avoid uneven loading.
5. Secure the pins with the nuts and cotter pins
provided.
6. A qualied (lift supervisor or crane inspector)
person must verify every lift assembly before
rst use and periodically thereafter (one to
twelve months), including before any new,
difcult or otherwise different lift.
Crane dead
end
Plate kit for
loadlink
Loadcell
Wedge socket
to loaded cable
C/C
Figure: Typical load cell and adapter plate assembly installed.
WARNING! Capacity and safety factor for
load cells and adapter plate assemblies are
calculated for loads along the intended axis of
load (vertical with the assembly hanging free);
side loading may cause load cell and adapter
plate assembly to fail, causing load to drop.
Lifts must be rigged such that the load cell
and adapter plate assembly hang free and not
be subjected to side loading.
!
IMPORTANT! The load cell antenna should
not be in contact with metal.
IMPORTANT! For optimal performance and
signal reception, the load cell antenna should
have a clear line of sight to the GS550 display.
IMPORTANT! The load cell antenna should
point to the left or to the right of the boom; it
should not point directly to, or away from, the
GS550 display.
!
CAUTION! The load cell must be centered
on the pins to avoid uneven loading on the
plate kit assembly.
!
OPERATION 11INSTALLATION
2.4 Angle Sensors for the Boom
or Jib
2.4a Mounting Procedure
The GS010 series angle sensors can be turned on
by starting up the GS550 display to which they are
programmed. The angle sensor can then assist in
levelling itself with the red and green LED.
1. Determine the angle sensor position.
a. The GS010-01 boom angle sensor can
be mounted on either side of the boom.
b. The GS010-02 360° angle sensor must
be mounted on the port side of the jib.
c. The angle sensor must be level with the
boom or jib centerline.
d. The top / bottom axis of the angle sensor
must be within 15 degrees of vertical
e. The angle sensor should have a clear line
of sight to the cabin mounted display.
f. The angle sensor antenna should not
contact a metal object.
2. Install the welding pads; keep the angle sensor
at least three feet from the weld site and any
connecting metal objects while welding.
3. Mount the angle sensor to the weld pads with
the screws and washers provided.
4. Verify angle indication on the GS550 LCD.
5. If the angle displayed by a GS010-01 boom
angle sensor is a high negative value, then tilt
the angle sensor up over 45 degrees, and then
tilt back down to horizontal. The GS010-01
boom angle sensor will automatically detect
on which side of the boom it is installed and
correct angle indication accordingly.
2.4b Angle Calibration Procedure
No. 1: Mechanical Set-Up
1. Level the boom such that it is perfectly
horizontal; use a high quality bubble or digital
angle sensor. If the GS550 display indicates
0.0 degrees then angle calibration is complete;
if not then continue to step 2.
Cabin
Boom
Angle Sensor
Boom
C
L
Boom
Angle Senso
r
Cabin
Boom
Angle Senso
r
Cabin
Wedge
Figure: Angle sensor level with the boom (typical installation) -
Side View
Figure: Angle sensor top/bottom axis within 15° of vertical
(typical installation) - Front View
Figure: Wedge used to mount the angle sensor with its top/
bottom axis within 15° of vertical (typical installation) -
Front View
Figure: Typical operation page with boom angle indication
8 15000 R: 8.2
L: 33.0 A: 69.2°
Note: When the angle sensor is moved very slowly,
it may take several seconds to see an update at
the GS550 display. Instead move the sensor up a
couple of degrees, and then bring it back down
to where it should be. The small light on the angle
sensor flashes when it transmits a new value to the
display. To assist at the calibration, the angle sensor
could be set to transmit continuously for 5 minutes
by entering the automatic calibration menu 4B1 and
by selecting the angle sensor.
IMPORTANT! Keep the angle sensor away
from the boom and any connecting metal
structures when welding the metal lugs to
the boom. Proximity to welding may cause
permanent damage to the angle sensor and
prevent accurate angle indication.
!
WARNING! The angle reading may be
affected by vibration and may fluctuate; the
angle sensor should not be installed in close
proximity to a high RPM electric motor or other
source of high frequency vibration.
!
WARNING! Failure to ensure the boom is
levelled will result in false reading of the
crane’s radius hence the risk of structural
failure of the crane or crane tipping over.
!
12 The GS550 System
2. For GS011 angle/length sensors only: Carefully
remove the cover of the GS101 cable reel.
3. Loosen the mounting screw in the slotted hole
of the angle sensor mounting plate.
4. Pivot the angle sensor slightly until angle
indication is correct. Repeat the angle
validation (step 1) as required.
2.4c Angle Calibration Procedure
No. 2: Correct with the GS550
Calibrate angle indication by adjusting the trim (offset)
value in the GS550 display; the GS550 will then
communicate the updated trim value to the sensor.
1. Position the boom at a precisely known angle.
2. Go to 4B) sensor caliBration and press Enter.
3. Enter the user password (using Back, Next, Up
and Down as described in Password settings
section) and press Enter.
4. Go to 4B2a)
5. Use Back and Next to select the angle sensor
to be calibrated.
6. Press Enter and then Next to go to the trim
adjustment page.
7. Use Up and Down to adjust the trim value.
Example: If angle indicated is 0.3° over the actual
angle, adjust the trim value to -0.3.
Example: If angle indicated is 0.9° below the actual
angle, adjust the trim value to 0.9.
8. Press Enter to save changes.
9. Press Exit four times to return to the operation
display.
10. Verify accurate angle indication at both very
high and very low angles.
2.5 Anti-Two-Block Switch
Verify the anti-two-block switch is programmed to
the GS550 display. Switches shipped with displays
are pre-programmed in the factory. Test: if the
switch has been programmed to the display then
the display will go into two-block alarm when the
switch is released. Press Bypass to silence the
alarm until the next two-block event or simulation.
If the switch has not been programmed to the
display, this should be done before proceeding with
installation. See the section How to Add a Sensor
to the GS550.
2.5a Switch Bracket Installation LB011
Figure: Angle Calibration Procedure No. 2
4) Installation
4B) Sensor Calibration
Enter user password:
4B2) Manual parameter
calibration
4B2A) No. x ID: Gxxxxx
Angle sensor
Trim: 0.0
Up/Down, Enter -> Save
WARNING! Keep the anti-two-block switch
away from the boom and any connecting
metal structures when welding mounting
brackets to the boom. Proximity to welding
may cause permanent damage to the anti-
two-block switch and render the anti-two-
block system unsafe.
!
IMPORTANT! To ensure reliable radio
communication between the anti-two-block
switch and the GS550 display the following
conditions must be respected:
• The antenna of the anti-two-block switch
should not be in contact with metal.
• The anti-two-block switch antenna should
point to the left or to the right of the boom;
it should not point directly to, or away from,
the GS550 display.
• The anti-two-block switch antenna should
have a clear line of sight to the GS550
display; in most cases this means mounting
the sensor on the same side of the boom as
the operator’s cab.
!
ø0.38
Pivot Center
(Anchor shaft)
30°
2.50
2.125
0.375 0.25
2.5
1.9375
0.75
Figure: Bracket footprint and orientation,
All dimensions are in inches. Not to scale.
OPERATION 13INSTALLATION
Position the sensor mounting bracket. To ensure
that the sensor can pivot securely on the mounting
bracket throughout the full range of boom angle, the
mounting bracket must be positioned at a 30° from
horizontal with the boom parallel to the ground and
such that the locking pin of the mounting bracket
points up. Bolt or weld securely.
If the head sheave diameter is between 8 and 16
inches (20-41 centimeters) then two mounting
brackets will be required to permit both live and
dead end mounting.
For live end mounting on multiple sheave blocks with
sheaves greater than 16 inches (41 centimeters) in
diameter consult your service representative.
For fast line weight installation place the anti-two-
block switch mounting bracket directly below the
sheave center as low and as close to the edge
of the sheave as possible. Place the fast line
weight mounting bracket on the opposite side of
the sheave with the chain hole pointing down and
lined up opposite the pivot of the anti-two-block
switch mounting bracket.
Up to 8 in. (20 cm)
diameter Boom
base
Mount bracket below
and behind sheave
center.
Figure: Anti-two-block switch placement on a telescopic boom
8-16 in. (20-41 cm)
diameter Boom
base
Mount bracket 4 in.
(10 cm) below sheave
center.
Figure: Anti-two-block switch placement for live end mounting
on a lattice boom
8-16 in. (20-41 cm)
diameter Boom
base
Dead
end pin
Mount bracket 4 in.
(10 cm) in front of the
dead end pin.
Figure: Anti-two-block switch placement for dead end
mounting on a lattice boom
Boom
base
Mount bracket 4 in.
(10 cm) below sheave
center.
Figure: Jib, rooster or other extension; anti-two-block switch
placement for single part of line operation only
Boom
base
Mount bracket directly
below sheave
center as low as
possible.
Fast line
mounting
bracket
Fast line
weight
Switch bracket
Front View
Chain
hole
Figure: Fast line weight installation
14 The GS550 System
2.5b GS075-B Installation
1. Install the GS075-B on the LB011 (switch
bracket) already installed on the crane boom
(step 2.5a), with the antenna pointing away
from the boom.
2. Install a weight and chain assembly to the
eye nut. The weight and chain assembly can
either be supplied by LSI (as an option) or the
original assembly supplied with the crane. If
the original assembly is to be used, its total
weight must not be more than 13 lb.
2.5c Chain length adjustment
1. Chain length adjustment No. 1 – minimum
boom angle
a. At minimum boom angle, with no
additional weight on the hook block and
one part of line only, lift the boom just
enough to have the hook block suspend
and clear the sensor chain and weight.
b. Hoist slowly until the buzzer sounds.
Note the hoisting distance remaining; this
distance must be great enough to allow
the operator and the lockout system, if
installed, to prevent a two-block event. If
necessary, add chain between the sensor
and weight to increase warning distance.
If still insufcient, contact your service
representative.
2. Chain length adjustment No. 2 – maximum
boom angle
a. Raise the boom to the maximum angle.
b. Hoist slowly as described in Step 1.b.
Verify that the warning distance is equal
to or greater than that determined at the
minimum boom angle.
3. Chain length adjustment No. 3 – speed test:
Lower the boom until the weight height
becomes visually clear to the operator.
Repeatedly create two-block, progressively
hoisting faster, to ensure that the warning and
lockout work within acceptable amount of time
and distance. Increase the length of the chain
if needed.
B) Hook block stops
rising, two-block
prevented with
safety margin
Boom
base
A) Anti-two-block
switch triggers
two-block alarm
Boom
base
Figure: Chain length test at minimum angle
B) Hook block stop
s
rising, two-block
prevented with
safety margin
Boom
base
A) Anti-two-block
switch triggers
two-block alarm
Boom
base
Figure: Chain length test at maximum angle
Increase
GS050
weight
Figure: Chain length adjustment
IMPORTANT!
To increase chain length, only use
lightweight chain.
!
OPERATION 15INSTALLATION
2.6 Length Sensor Cable Reel
The GS101 includes the LS101 cable reel and
the GS011 angle/length sensor. The GS011 is
concealed under the cover of the LS101, though
the antenna is visible. Following cable reel
installation and boom length indication calibration,
boom angle indication will have to be veried and
possibly calibrated. Refer to Angle Calibration
Procedure No. 1: Mechanical Set-Up and Angle
Calibration Procedure No. 2: Correct with the
GS550, sections of this manual.
2.6a Maximum Boom Extension
Conrm the maximum extension of the LS101
cable reel is compatible with the maximum boom
length.
Step 1. Note the cable reel maximum extension: 100
feet (30.5 metres) unless specied otherwise.
T = ______________________
Step 2. Note the retracted boom length.
A = ______________________
Step 3. Note the maximum extended boom length, not
including jib.
B = ______________________
Step 4. Calculate maximum boom extension.
C = B – A = ______________________
Step 5. Compare cable reel maximum extension (T) to
maximum boom extension (C).
D = T – C = ______________________
Maximum cable reel extension must be greater
than maximum boom extension.
2.6b Mounting the Cable Reel
1. Determine placement. Find a clear mounting
position on the left side of the rst (main) section
of the boom. The mounting position should be
close to the base of the boom; at least ten feet
(three metres) from the tip of the rst section
and where the cable reel won’t obstruct free
boom movement at all boom angles and slew
(swing) positions. Furthermore, the reel must
be placed such that the cable has a clear
straight line to the end of the last section at all
boom lengths.
2. Mount the welding tabs. They must be placed
parallel to each other, with 16 1/8” inches
between the holes’ centres. Install the tabs
such that they create a level mounting position
in line with the boom at 0 degrees.
3. Attach the reel to the welding tabs with the
bolts provided.
4. Install the rst cable guide (PA111) about 10 feet
(3 metres) from the cable reel. Correct alignment
of the rst guide is critical to ensure orderly
winding of the cable on the reel. Install the other
guides at the end of each of the intermediate
sections and the anchor (PA113) at the end of the
last section. All guides must be aligned so as to
permit unobstructed movement of the cable.
5. Pull out at least 5 feet (1-1/2 metres) of cable,
but not more than half the excess extension
of measurement D. Feed through the cable
GS011 angle/length
sensor antenna
LS011 length sensor
cable reel
Figure: GS101 angle & length sensor
Boom
base
Boom
tip
Welding
pads holes
16 1/8 in. apart,
centre-to-centre
Welding
pad holes
2 1/4 in. apart,
centre-to-centre
Welding
pads
Welding
pad holes
tapped 3/8-16
Welding pads level and
in line with the boom at
0 degrees from horizontal
Figure: Cable reel mounting position
WARNING! Arc welding may damage LSI
sensors, causing immediate failure or greatly
reducing functional life. Arc welding on or near
LSI equipment will void warranty. Keep LSI
equipment well clear of any arc welding.
!
Note: When factory installed the GS011 angle/
length sensor transmitter is integrated to the LS101
cable reel with the angle sensor zeroed. If the cable
reel is installed perfectly level on the boom at 0
degrees, the angle sensor of the GS011 will also
be zeroed. Minor adjustments to the angle sensor
(within plus or minus two degrees) are possible
after cable reel installation.
16 The GS550 System
guides and attach to the cable anchor on the
tip of the last boom section. If additional cable
length is required to reach the cable anchor
point remove winds from the reel without
putting additional tension on the cable reel
spring. There should be minimal tension on
the cable reel spring when the boom is fully
retracted.
6. Verify the boom length indicated on the GS550
LCD. Boom length is indicated following the
length abbreviation “L”, typically on the rst or
second display operation page. Boom length
indicated should equal the actual total boom
length. The actual boom length is the distance
from the boom base pin to the head sheave
centre as measured along the boom centerline.
Depending on the exact placement of the cable
reel and the cable anchor the displayed length
may differ from the actual length.
2.6c Boom Length Calibration
Procedure No. 1: Mechanical
Set-Up
1. Fully retract the boom
2. Adjust the loose wire rope at the boom tip so
that the displayed boom length matches the
actual boom length.
3. Fully extend the boom
4. Verify the boom length indicated at full boom
extension matches the actual fully extended
boom length. If not then follow Boom Length
Calibration Procedure No. 2: Correct with the
GS550.
2.6d Boom Length Calibration
Procedure No. 2: Correct with
the GS550
If the displayed boom length does not match the
actual length of the boom retracted or extended and
if it is not possible to easily correct by following 2.6c
Boom Length Calibration Procedure No. 1, then
follow this procedure. This procedure is completed
in the operators cab, it requires fully retracting, and
then fully extending the boom, as prompted by the
on screen instructions.
1. Go to menu 4B) sensor caliBration.
2. Press Enter to go to the password page.
3. Enter the user password and press Enter twice
to go to menu 4B1a).
4. Use Back and Next to select the length
sensor, and then press Enter to confirm
communication with the sensor is possible.
5. Press Next to start the wizard.
6. Note the units that will be used during the
calibration wizard, and then press Next.
7. Fully retract the boom, and then press Next.
8. Use Up and Down to adjust the length value
displayed to equal the actual fully retracted
boom length, and then press Next.
9. Fully extend the boom, and then press Next.
10. Use Up and Down to adjust the length value
displayed to equal the actual fully extended
boom length, and then press Next.
11. Note the new trim value, and then press Next.
12. Note the new scale value, and then press Next.
13. Press Enter to send the new calibration to the
length sensor.
14. Press Exit three times to return to the operation
display.
Cable
anchor
Cable guide
Cable
reel
Boom length
Boom
base
pin
Figure: The actual boom length. typical installation.
Figure: GS550 LCD - Typical operation page two with boom
length indication
8 15000 R: 8.2
L: 33.0 A: 69.2°
CAUTION! Visually monitor remaining length
on the cable reel as the boom is extended
for the first time following installation. This
generally requires a second person (in addition to
the operator).
!
OPERATION 17INSTALLATION
2.7 Radius
2.7a Radius Verification and
Adjustment
1. Verify the boom and lufng jib* angles, and the
boom length**, are indicated correctly.
2. Verify the correct rated capacity chart is
selected***.
3. Test No. 1: measure the actual radius and
compare to the radius indicated. Repeat with
the boom at minimum angle, at 45 degrees,
and at maximum angle; repeat at minimum and
maximum boom length**. If radius indication is
not accurate then go to step 4.
4. Measure the basic radius parameters on the
crane.
5. Program the basic radius parameters in the
radius settinGs menu.
6. Test No. 2: measure the actual radius and
compare to the radius indicated. Repeat with the
boom at minimum angle, at 45 degrees, and at
maximum boom angle; repeat at minimum and
maximum boom length**. If radius indication is
not accurate then go to the next step.
7. If the crane is rigged with the main boom only,
then go directly to step 11.
8. If the crane is rigged with a rooster, jib, or other
extension then the advanced radius parameters
must be measured on the crane and then
programmed in the radius settinGs menu of the
display.
9. Test No. 3: measure the actual radius and
compare to the radius indicated. Repeat with the
boom at minimum angle, at 45 degrees, and at
maximum boom angle; repeat at minimum and
maximum boom length**. If radius indication is
not accurate then go to the next step.
* When the hoist is rigged off of a luffing jib only
** Telescopic boom cranes only
*** Systems with rated capacity charts programmed
in the GS550 only
Operation Display
4) Installation
4B) Sensor Calibration
Enter user password:
aaa
4B1) Automatic value calibration
wizard
4B1A) No. x ID: Gxxxxx
Length sensor
Communicating with remote sensor
Length calibration wizard.
Press Next.
1/8) Confirm current
units: (feet, metres)
2/8) Retract boom to min length:
xx.x
3/8) Adjust actual boom length:
xx.x
4/8) Extend boom to max length:
xxx.x
5/8) Adjust actual boom length:
xxx.x
6/8) Calib Result
Trim: xx.x
7/8) Calib Result
Scale: x.xxxx
8/8) Press Enter to save calib in
sensor
Figure: The boom length calibration wizard
Note: If the difference between the displayed
radius and actual radius remains constant at all
boom lengths and angles, then correct by adjusting
the slew offset. For example: if the radius displayed
is always 2.3 feet longer than the actual radius,
then subtract 2.3 from the slew offset.
18 The GS550 System
10. Test for boom deection: is the radius indicated
equal to the actual radius with the boom at 0
degrees and at 90 degrees but greater than the
actual radius with the boom at 45 degrees? If
yes then adjust the boom deection value to
compensate:
a. Raise the boom to 45 degrees with a
known load.
b. Compare the indicated radius with
the actual radius. Change the boom
deection value and again compare the
radius displayed with the actual radius.
Repeat until the radius displayed equals
the actual radius.
11. Test No. 4: measure the actual radius and
compare to the radius indicated. Repeat with the
boom at minimum angle, at 45 degrees, and at
maximum boom angle; repeat at minimum and
maximum boom length**. If radius indication is
not accurate then refer to Radius Settings.
2.7b Radius Settings
1. Go to menu 4c) radius settinGs.
2. Enter the user password and press Enter to go to
the rst radius settings page 4c1) Boom lenGth.
3. Use Back and Next to navigate between the
radius settings pages and use Up and Down
to adjust the settings.
4. Press Enter to save any changes and press
Exit three times to return to the operation
display.
** Telescopic boom cranes only Figure: Radius settings
* Basic radius parameters
Note: with the boom at 45° and the maximum load
on the hoist, the boom deflection value should
equal the difference between the actual and the
displayed radius. With the boom at 45° and half the
maximum load on the hoist, the boom deflection
value should equal twice the difference between
the actual and the displayed radius.
IMPORTANT! Radius settings 4c14) to 4c21)
are specific to the hoist line (or sheave
number) selected in Select hoist main.
!
Operation Display
4) Installation
4C) Radius Settings
Enter user password:
aaa
4C1) Boom length
60.0
4C2) Slew offset
0.0
4C3) Boom foot height
0.0
4C4) Boom deflection
0.0
4C5) Boom top length
0.0
4C6) Boom top offset
0.0
4C7) No load Deflection
0.0
4C8) Jib offset
0.0
4C9) Lattice extension offset
0.0
4C10) Jib mounting point
perpendicular 0.0
4C11) Jib mounting point parallel
0.0
4C13) Select hoist main
4C14) Jib length
0.0
4C15) Luffing jib length
0.0
4C16) Lattice extension length
0.0
4C17) Manual length
0.0
4C18) Sheave head length
perpendicular 0.0
4C19) Sheave head length parallel
0.0
4C20) Sheave radius
0.0
4C21) Deduct
0.0
*
*
*
*
4C12) Height tolerance
10.0
OPERATION 19INSTALLATION
2.7c Basic Radius Parameters for a
Lattice Crane
2.7d Basic Radius Parameters for a
Telescopic Boom Crane
Crane center
of rotation
Boom
base pin
Jib mounting
point
Jib offset
angle
Jib
length
Head
sheave
Sheave head
length parallel
Menu 4C17) SHEAVE HEAD LENGTH
PERPENDICULAR
The distance from the head sheave
centre to the boom centerline.
(Your measurement)
Menu 4C1) BOOM LENGTH
The distance from the boom base
pin to the head sheave centre.
(Your measurement)
Menu 4C19) SHEAVE RADIUS
(Your measurement)
Menu 4C2) SLEW OFFSET
The distance from the boom base pin to
the crane centre of rotation.
If the boom base pin is behind the centre
of rotation this value will be negative.
(Your measurement)
Boom
base pin
Menu 4C17) SHEAVE HEAD LENGTH
PERPENDICULAR
The distance from the head sheave
centre to the boom centerline.
(Your measurement)
Menu 4C1) BOOM LENGTH
The distance from the boom base
pin to the head sheave centre.
(Your measurement)
Menu 4C19) SHEAVE RADIUS
(Your measurement)
Menu 4C2) SLEW OFFSET
The distance from the boom base pin to
the crane centre of rotation.
If the boom base pin is behind the centre
of rotation this value will be negative.
(Your measurement)
Crane center
of rotation
Figure: Basic radius parameters for a lattice crane. Typical installation. Not to scale.
Figure: Basic radius parameters for a telescopic boom crane. Typical installation. Not to scale.
Crane center
of rotation
Boom
heel pin
Boom
angle sensor
Luffing jib
angle sensor
SLEW OFFSET
BOOM TOP LENGTH
BOOM TOP OFFSET
ANGLE
MAIN BOOM
TIP HEIGHT TOLERANCE
BOOM TOP LENGTH
& OFFSET ANGLE
FIXED JIB LENGTH
& OFFSET ANGLE
LUFFING JIB LENGTH
(CENTRE SHEAVE TO
CENTRE SHEAVE)
LATTICE EXTENSION
LENGTH & OFFSET ANGLE
JIB MOUNTING POINT
PARALLEL & PERPENDICULAR
BOOM LENGTH
includes boom top
LATTICE EXTENSION LENGTH
LATTICE EXTENSION OFFSET
ANGLE
Extensions, two possibilities:
1) MANUAL LENGTH: the offset is
always zero degrees.
2) LATTICE EXTENSION LENGTH: the
offset angle must be adjusted.
Typical sheave heads:
• SHEAVE HEAD LENGTH PERPENDICULAR = D1
• SHEAVE HEAD LENGTH PARALLEL = 0 (typical)
Special top sheaves
(example: rooster):
• SHEAVE HEAD LENGTH
PERPENDICULAR = D2
• SHEAVE HEAD LENGTH
PARALLEL = D3 D2 D1
D3
BOOM FOOT
HEIGHT OFFSET
20 The GS550 System
2.7e Advanced Radius Parameters
Figure: Advanced radius parameters. Typical installation. Not to scale.
OPERATION 21INSTALLATION
2.8 Wireless Wind Speed
Sensor GS020
1. Remove the mounting rod from the wind speed
sensor.
2. Determine the mounting rod position.
a. Install the mounting rod on the same
side of the boom as the cabin mounted
display, perpendicular to the boom, and
at the highest point possible.
b. The wind speed sensor must pivot freely
on the mounting rod at all boom angles.
c. The wind cups must be fully exposed
to the wind and spin freely at all boom
angles.
d. There should be a clear and unobstructed
line of sight between the wind speed
sensor antenna and the cabin mounted
display unit.
e. The transmitter antenna should not
contact any metal object.
3. Weld or screw the mounting rod to the boom at
the selected position.
4. Re-position the wind speed sensor on the
mounting rod, add the washer and secure with
the cotter pin.
Mounting rod
Figure: GS020 wireless wind speed sensor
Figure: Swivel orientation
Figure: Wind clearance
Figure: Radio line of sight - Crane top view
IMPORTANT! Do not weld in proximity to LSI
sensor/transmitters.
!
Note: Angle iron can be used to extend the
mounting position to be clear of the boom top.
22 The GS550 System
2.9 Wireless Load Pins
2.9a
LP011, LP015, and LP026
1. Mount the load pin to the boom tip or block
by replacing the pin of the wedge socket. The
load pin is directional and must be oriented
correctly to indicate load accurately. Install the
pin so that the bracket embraces the wedge
socket and prevents pin rotation.
2. Secure the load pin in place with a cotter pin or
other suitable keeper device.
2.9b Load Pin Transmitter GS001
1. Determine the transmitter mounting position.
a. The load pin and transmitter pigtails
must connect easily without stretching
or kinking at all boom angles and
working conditions. The jumper cable
may be used between the load pin
and transmitter to increase transmitter
placement options.
b. There must be direct unobstructed line of
sight from the transmitter to the display;
this may not be required on cranes with
a maximum boom length less than 100
feet (33 metres).
c. The transmitter antenna must not be in
contact with any metal object.
2. Weld the mounting blocks where required.
3. Mount the load pin transmitter on the mounting
blocks.
Pigtail
Handle wire
Figure: Load pin
AA10K11
LINE PULL
Wedge socket
Load pin
Hook ball or block
Figure: Load pin LP011, LP015 or LP026 -
Installation on a single part block
AA10K11
LINE PULL
Wedge socket
Load pin
Cotter pin Pigtail
Boom tip
Figure: Load pin LP011, LP015 or LP026 - Installation at boom tip
Connect the
transmitter pigtail
to the Load pin
pigtail
Mounting
block
Figure: Install the load pin transmitter GS001
IMPORTANT! Do not pull on a load pin
by the pigtail, pull on the handle wire.
!
IMPORTANT! Do not weld in proximity to LSI
sensor/transmitters.
!
Note: When installed at the boom tip the lot
number can be read right side up and the “line
pull” arrow points down towards the block. When
installed at the hook ball or block, the lot number
can be read upside down and the “line pull” arrow
points up towards the boom tip.
OPERATION 23INSTALLATION
2.10 Line Riding Tensiometer
2.10a Line Riding Tensiometer
Installation
Swing arm mounted
Application:
Most applications, mounted as far up
the boom base as practical with the
swing arm base attached near the tip of
the butt section. This mounting allows
the line riding tensiometer to follow the
movement of the wire rope path.
Commentary:
Make sure that the swing arm is long
enough to allow free movement at any
boom angle.
Swing Arm
Line Riding
Tensiometer
Figure: Line riding tensiometer
Line Riding
Tensiometer
Swing Arm
Bracket and
Landing Pad
(wooden cushion)
Mounting
Bracket
(for swing arm)
Figure: Example of a typical installation on a lattice boom
crane, allows for lower clearance (not to scale)
CAUTION!
The Line Riding tensiometer must be held by the
swing arm and the tension of the wire rope; do
not fix the line riding tensiometer to the boom.
The Ratio of the distance between the
line riding tensiometer and the hoist drum
must be 18:1 as minimum to allow a normal
winding on the drum.
The angle between the swing arm and the
measured rope shouldn’t exceed 30 degrees.
Two Landing Pads (Wooden cushion) must be
added to allow line riding tensiometer sitting
when the boom is down.
Nothing should limit free displacement of the
swing arm & line riding tensiometer assembly
at any boom angle or configuration.
!
Swing Arm
Line Riding
Tensiometer
Landing
Pads
Figure: Example of a typical installation on a telescopic boom
crane (not to scale)
Swing Arm
Line Riding
Tensiometer
Hoist
drum
Landing
Pads
Figure: Typical installation (not to scale)
24 The GS550 System
2.10b Line Riding Tensiometer
Installation on a Swing Arm
1. Verify that the line riding tensiometer size ts
with the wire rope diameter.
Table: Line riding tensiometer part number and rope diameter.
2. Identify the hoist rope and choose a proper
place, normally as far up the butt section as
practical, to install the swing arm.
3. Install the swing arm by welding, bolting or
strapping it to the boom. It should be located
to be as centered as possible with the boom
end sheave and positioned such that neither
the swing arm nor the line riding tensiometer
interfere with the hoist rope or other objects.
4. Remove top sheaves and top bolts & spacers
from the line riding tensiometer*. Place the line
riding tensiometer on the unloaded hoist rope,
oriented such that the transmitter antenna is
on the cab side and the swing arm holes are
directed to the boom top. Re-install bolts and
sheaves.
5. Attach the swing arm end to the line riding
tensiometer.
6. Verify that the angle the swing arm forms with
the boom is not too large and that nothing
limits free displacement of the swing arm and
line riding tensiometer assembly at any boom
angle or conguration. Extend the swing arm
as needed.
7. If the line riding tensiometer has been supplied
with rope payout, ensure that both proximity
switches (led) operate as the appropriate
sheave turns.
8. Verify that the sensor antenna is not curved.
9. Verify that all bolts are tight.
10. Operate the hoist to verify correct line riding
tensiometer function.
11. Proceed to load pin / Line riding tensiometer
calibration of the display/receiver (see Line
Riding Tensiometer Calibration section).
* The hoist rope can also be installed by passing
the wire rope around the pulleys when the hook
does not interfere.
Pulley
Figure: Removing top sheaves, bolts and spacers on Line
Riding tensiometer type 1 (LD008 shown).
Pulley
Figure: Removing top sheaves, bolts and spacers on Line
Riding tensiometer type 2 (LD024 shown).
Frame
Sheave
Size
P/N
GS series
line-rider with
swing-arm and
transmitter P/N
Cable
size
Inches
(mm)
Small (4.25”) LD006 GD004-0375 3/8”
Small (4.25”) LD006 GD004-0500 1/2”
Small (4.25”) LD009 GD004-0563 9/16”
Small (4.25”) LD010 GD004-0625 5/8”
Small (4.25”) LD012 GD004-0750 3/4”
Medium (6”) LD015 GD006-0875 7/8”
Medium (6”) LD017 GD006-0945 (24mm)
Medium (6”) LD016 GD006-1000 1”
Medium (6”) LD018 GD006-1125 1 1/8”
Medium (6”) LD020 GD006-1250 1 1/4”
(32mm)
Large (8”) LD022 GD008-1375 1 3/8”
(36mm)
Large (8”) LD024 GD008-1500 1 1/2”
Large (8”) LD026 GD008-1625 1 5/8”
X-Large (10”) LD028 GD010-1750 1 3/4”
X-Large (10”) LD031 GD010-1890 (48mm)
X-Large (10”) LD032 GD010-2000 2”
X-Large (10”) LD036 GD010-2250 2 1/4”
OPERATION 25INSTALLATION
2.11 Load Pins, Line Riding
Tensiometers and
Compression Cells:
Calibration
Load pins, line riding tensiometers and compression
cells must be calibrated at installation and every
time thereafter the installation, the load sensor or
the load transmitter is changed.
This procedure requires two known weights. The
rst (light) weight should be about 10% of load
sensor capacity and not less than 5%. The second
(heavy) weight should be over 50% of capacity, and
absolutely not less than 25%.
1. Go to menu 4B) sensor caliBration and press
Enter.
2. Enter the user password and press Enter twice
to go to menu 4B1a).
3. Use Back and Next to select the load sensor,
and then press Enter to conrm communication
with the sensor is possible.
4. Press Next to start the wizard.
5. Use Up and Down to adjust the actual parts of
line on the load sensor, and then press Next.
6. Note the units that will be used during the
calibration wizard, and then press Next.
7. Lift the rst (lighter) known load, and then press
Next.
8. Use Up and Down to adjust the load value
displayed to equal the actual known load lifted,
and then press Next.
9. Lower the rst load, lift the second (heavier)
known load, and then press Next.
10. Use Up and Down to adjust the load value
displayed to equal the actual known load lifted,
and then press Next.
11. Note the new trim value, and then press Next.
12. Note the new scale value, and then press Next.
13. Press Enter to save and send the new
calibration to the load sensor.
14. Press Exit three times to return to the operation
display.
Operation Display
4) Installation
4B) Sensor Calibration
Enter user password:
aaa
4B1) Automatic value calibration
wizard
4B1A) No. x ID:GXXXXX
Load sensor
Communicating with
remote sensor
Load calibration wizard. Press
Next.
1/9) Enter actual
parts of line: 1
2/9) Confirm current
unit: (lb, kg, T, t)
3/9) Lift known
load No. 1: xxxx
4/9) Adjust actual
load No. 1: xxxx
5/9) Lift Known
load No. 2: xxxx
6/9) Adjust actual
load No. 2: xxxx
7/9) Calib Result
Trim: xxx
8/9) Calib Result
Scale: x.xxxx
9/9) Press Enter to save calib in
sensor
Figure: The automatic load calibration wizard
26 The GS550 System
2.12 Four Point Lift
The following functions are available for applications
such as container cranes and gantry cranes that
require load indication from four load sensors
simultaneously.
• Sum load indication
• Imbalance
• Slack Rope
These functions can be used to generate an alarm
condition on the lockout wires of the GS550.
2.12a Sum Load Indication
When sum load indication is programmed the sum
of the loads on the pre-determined load sensors is
indicated by the operation display. To activate sum
load indication program a “Sum load sensor” in the
sensor list. The “ID number” is used to identify the
load sensors to be summed.
Sum maximum limit. The maximum limit
for the sum load can be adjusted in the limit
menu; the default maximum limit for sum load
indication is 10000 (lb or kg depending on load
display units).
Program sum load indication
1. Go to menu 4a1) sensor list.
2. Press Next repeatedly to advance to the next
available sensor position, usually following the
four load sensors.
3. Determine the sum load cell “ID number”. For
example: ID 1234 to indicate the sum of load
sensors No. 1, No. 2, No. 3, and No. 4, or ID 34
to indicate the sum of load sensors No. 3 and
No. 4.
4. Use Up and Down to adjust the ID number.
5. Press Next.
6. The sensor type should ash; use Up and
Down to select the sensor type “Sum load
cell”.
7. Press Enter to save any changes.
8. Press Next to program the imbalance sensor or
press Exit three times to return to the operation
display.
9. Adjust the sum maximum limit in the limit
menu.
2.12b Imbalance
Systems programmed for four load sensors and
four load sum indication can be programmed with
an imbalance sensor to warn against uneven load
distribution or against unwanted rope payout if one
corner of the load touches down before the others.
Imbalance factor limit. The imbalance factor
is the percent difference between the load on
one load sensor and the average load on the
other three. The imbalance factor is calculated
for each of the four load sensors and then
compared to an adjustable limit. The default
imbalance factor limit is 15%.
Imbalance minimum limit. Imbalance is not
calculated when the four load sum is below
the imbalance minimum limit. Adjust this
limit to avoid generating an imbalance alarm
under minimum load conditions (for example:
with an empty container or with rigging only).
The default imbalance minimum limit is 1000
(pounds or kilograms depending on load
display units).
Examples:
Program the imbalance sensor
1. Go to the sensor list, menu 4a1.
2. Press Next repeatedly to advance to the next
available sensor position, usually following the
four load sensors and the sum load sensor.
3. The ID can be left at 0, press Next.
Imbalance factor calculation for load sensor № 1
A = Load № 1 B = Load № 2
C = Load № 3 D = Load № 4
Load № 1 (A) Imbalance Factor = 100 x (Average B,C,D) - A
(Average B,C,D)
If the imbalance factor limit is 15%, then the system is safe.
A = 7500 B = 8100
C = 8000 D = 8200
Load № 1 (A) Imbalance Factor = 100 x = 7.5 %
8100 - 7500
8100
If the imbalance factor limit is 15%, then an imbalance alarm
is generated.
A = 6800 B = 8100
C = 8000 D = 8200
Load № 1 (A) Imbalance Factor = 100 x = 16 %
8100 - 6800
8100
OPERATION 27INSTALLATION
4. The sensor type should ash; use Up and
Down to select the sensor type “Imbalance
sensor”. Only one imbalance sensor is required
to calculate imbalance for all four load sensors.
5. Press Enter to save any changes.
6. Press Exit three times to return to the operation
display.
7. Conrm the imbalance factor limit and the
imbalance minimum limit in the limit menu.
2.12c Slack Rope
Systems programmed for four load sensors and
four load sum indication can be programmed with
a slack rope sensor to warn against unwanted rope
payout when the load touches down.
Slack rope minimum limit. The slack rope
sensor compares the sum load to an adjustable
slack rope minimum limit. When the sum load
goes below the slack rope limit a slack rope
alarm is generated. The slack rope limit is
usually adjusted to less than the weight of all
rigging below the load sensors. The default
slack rope minimum limit for is 1000 (pounds
or kilograms depending on load display units).
Program the slack rope sensor.
1. Go to the sensor list, menu 4a1.
2. Press Next repeatedly to advance to the next
available sensor position, usually following the
four load sensors, the sum load sensor and the
imbalance sensor.
3. The ID can be left at 0, press Next.
4. The sensor type should ash; use Up and
Down to select the sensor type “Slack rope
sensor”. Only one slack rope sensor is required
to calculate slack rope for all four load sensors.
5. Press Enter to save any changes.
6. Press Exit three times to return to the operation
display.
7. Adjust the slack rope minimum limit in the limit
menu.
28 The GS550 System
2.13 List and Trim Angle Sensor
The GS010-03 is a two axis angle sensor designed
to detect both list and trim angle. Minimum
and maximum limits for list and trim angle are
adjustable in the display. The display will generate
an alarm if the limits are exceeded and can be
programmed to generate lockout. Furthermore
list and trim angle can be used to control rated
capacity chart selection where required (example:
barge cranes).
2.13a Programming the GS550 for
List and Trim Indication
For list indication, add the GS010-03 ID number to
the sensor list (menu 4a1) and select the sensor
type “List sensor”.
For trim indication, add the GS010-03 ID number
to the sensor list (menu 4a1) and select the sensor
type “Trim sensor”.
The maximum and minimum angles for list and
trim indication can be adjusted in the limit menu.
The default limits are 10.0° maximum and -10.0°
minimum.
2.13b Mounting Instructions
1. Determine the angle sensor position.
a. The mounting surface should be at and
known to be level (0°) in both the list and
trim axes.
b. The angle sensor should have a clear line
of sight to the cabin mounted display.
c. The angle sensor should be installed
horizontally, with the antenna pointing
up.
d. The list and trim axes are indicated on
the angle sensor, follow these indications
to orient the sensor correctly for accurate
list and trim indication.
e. The angle sensor antenna should not
contact a metal object.
2. Install the welding pads; keep the angle sensor
well removed from the weld site and any
connecting metal objects while welding.
3. Mount the angle sensor to the weld pads with
the screws and washers provided.
4. Verify list and trim angle indication by the
GS550; in operation display, use Next to
advance to the list and trim indication page.
Trim angle: 0.5°
List angle: -1.2°
Figure: Trim and list angle indication
List (roll)
Trim (pitch)
Figure: List and Trim axes
IMPORTANT! Remove the angle sensor from
any connecting metal structures or surfaces
when welding the metal lugs to the mounting
surface. Proximity to welding may cause
permanent damage to the angle sensor and
prevent accurate angle indication.
!
OPERATION 29INSTALLATION
2.13c List and Trim Angle
Calibration Procedure
Calibrate angle indication by adjusting the offset
values for list and trim in the GS550 display; the
GS550 will then communicate the updated offset
values to the sensor.
1. Install the sensor at a precisely known list
and trim angle.
2. Go to menu 4B) sensor caliBration.
3. Press Enter to go to the password page.
4. Enter the user password and press Enter twice
to go to 4B1a).
5. Use Back and Next to select the trim (or list)
sensor.
6. Press Enter, Next to go to the rst step of the
calibration wizard; note the uncorrected angle
indicated.
7. Press Next to go to the second step, angle
correction. Use Up and Down to adjust the
angle value indicated until it is equal to the
known angle.
8. Press Next to go to the third step, note the
offset value.
9. Press Enter to save and communicate changes
to the sensor.
10. Repeat steps 4 through 9 for the list angle.
11. Press Exit four times to return to the operation
display.
12. Verify accurate list and trim angle indication.
Operation Display
4) Installation
4B) Sensor Calibration
Enter user password:
aaa
4B1) Automatic value calibration
wizard
4B1A) No. x ID:GXXXXX
Trim
Communicating with
remote sensor
Trim calibration wizard.
Press Next.
1/4) Known trim
angle: 0.6°
2/4) Adjust actual
trim angle: 0.1°
3/4) Calib Result
trim: -0.5°
4/4) Press Enter to save calib in
sensor
Figure: Trim angle calibration
30 The GS550 System
2.14 Rope payout
Typically the rope payout sensor is factory installed
on the line riding tensiometer load sensor (gure
above). Alternatively the rope payout sensor may
be installed on an appropriate sheave (gure
below). A GS550 display can then be programmed
to communicate with the sensor and to indicate
rope payout (length) and rope speed.
Zero the rope payout using the Tare menu before
calibration.
2.14a Rope Payout Calibration
Procedure No. 1: Mechanical
Set-Up
1. Hoist up to reel in the wire rope fully.
2. Install the rope payout system.
3. Zero the rope payout length in the Tare menu
4. Hoist down to pay out a known length of wire
rope (for example: 20 feet).
5. Verify the rope payout indicated matches the
actual length of wire rope paid out. If not then
follow Rope Payout Calibration Procedure No. 2.
2.14b Rope Payout Calibration
Procedure No. 2: Correct with
the GS550
If rope payout indicated does not match actual rope
payout, and if it is not possible to easily correct by
following Rope Payout Calibration Procedure No. 1,
then follow this procedure. This procedure requires
hoisting up to fully reel in the wire rope, and then
hoisting down to pay out a known length of wire
rope. For accurate calibration the “known length”
paid out must be accurately measured.
1. Go to menu 4B) sensor caliBration and press
Enter.
2. Enter the user password and press Enter twice
to go to menu 4B1a).
3. Use Back and Next to select the rope payout
sensor, and then press Enter to confirm
communication with the sensor is established.
4. Press Next to start the wizard.
5. Note the units that will be used during the
calibration wizard, and then press Next.
6. Hoist up (pay in) the wire rope and then press
Next.
7. Use Up and Down to adjust the actual wire
rope payout length and then press Next.
8. Hoist down (payout) the wire rope and then
press Next.
9. Use Up and Down to adjust the actual wire
rope payout length and then press Next.
10. Note the new trim value, and then press Next.
11. Note the new scale value, and then press Next.
12. Press Enter to save and send the new
calibration to the rope payout sensor.
13. Press Exit four times to return to the operation
display.
Rope payout
sensor
Figure: Rope payout on a line riding tensiometer
Figure: Alternative installation of a rope payout
OPERATION 31INSTALLATION
2.14c Rope Payout Limits
The minimum and maximum rope payout (length)
limits and the maximum rope speed limit can
be adjusted in the display in the limit menu. The
maximum rope payout limit can be programmed
to trigger lockout when exceeded, see menu 4G)
lockout settinGs. The minimum rope payout limit
and the maximum rope speed limit will trigger
an alarm when exceeded. The default limit for
maximum rope payout is 300 feet; the default
minimum limit is -300 feet. The default limit for
maximum rope speed is 15.0 feet per second.
Operation Display
4) Installation
4B) Sensor Calibration
Enter user password:
aaa
4B1) Automatic value calibration
wizard
4B1A) No. x ID:GXXXXX
Rope payout
Communicating with
remote sensor
Rope payout calibration wizard.
Press Next.
1/8) Confirm current
units: (feet/metres)
2/8) HoistUp - Pay in
rope length: xx.x
3/8) Adjust actual rope
length: xx.x
4/8) HoistDown – Payout
rope length: xx.x
5/8) Adjust actual
rope length: xx.x
6/8) Calib result
Trim: xx.x
7/8) Calib result
Scale: x.xxxx
8/8) Press Enter to save calib in
sensor
Figure: Rope payout calibration
32 The GS550 System
2.15 Slew Sensor Installation
2.15a Encoder Gear Verification
Verify that the slew (swing) sensor was supplied
with the correct gear for your application;
a. Roll the encoder gear on the crane slew
gear; it should roll without skipping.
b. The distance between the leading edges (X)
of the slew gear teeth should correspond to
the gear model shipped with your order.
Example: P/N PA133-01 corresponds to a
slewgear with teeth leading edges 2 in. apart.
2.15b Slew Encoder Location
1. Install the slew encoder near the crane slew
gear where it will roll freely on the slew gear
when the crane slews.
2. Make sure that the slew encoder does not come
into contact with any other parts of the crane
through the full motion of the crane upper body.
2.15c Slew Encoder Orientation
The slew encoder bracket is designed so that the
encoder can be installed on either bottom, top or
side surfaces. If the surface on which the sensor is
to be installed is not at a square angle to the slew
gear, the mounting plate can be bent and/or cut.
2.15d Slew Encoder Installation
1. Find a rigid, level space near the slew gear to
install the slew encoder mounting bracket.
2. Weld the mounting bracket in place or install
with 1/4 in. screws. The screws can be installed
directly on the crane plate or a custom weld
pad can be built and welded on the crane.
3. Once the mounting bracket is installed,
screw on the encoder with the nuts and bolts
provided. Put tension on the spring by inserting
the cotter pin in the middle hole in front of the
hinge.
Note: The slew sensor can be installed on either
internal or external tooth slew gears.
x
Encoder gear rolls
on the tooth edges
This spring needs to be in tension and keeps the
slew encoder gear in strong contact with the slew gear
Figure: Encoder gear verification.
Crane Upper
Body
Slew Sensor
Transmitter GS030
Slew Sensor
Encoder GS031
This side up in
wet locations
Figure: Slew encoder location. Typical installation.
Slew Sensor Encoder
Slew Encoder Bracket
Figure: Slew encoder bracket orientation.
WARNING! Keep the slew encoder away from
any connecting metal structures when welding
mounting bracket to the boom. Proximity to
welding may cause permanent damage to the
slew encoder and render the system unsafe.
!
2,00
1,25
1,25
,38
Slew Encoder Bracket
Figure: Mounting bracket footprint. Dimensions are in inches.
Slew Sensor Encoder
Slew Encoder Spring
Slew Encoder Bracket
Figure: Slew encoder installation. Typical installation.
WARNING! Missing or damaged teeth on the
crane slew gear will prevent proper operation of
the slew sensor and render the system unsafe.
!
INSTALLATION 33
2.15e Slew Transmitter Location
The slew transmitter is connected to the slew
encoder with a 6 ft. cable but it can be installed
beside the transmitter if convenient; the cable can
be cut to the length required.
2.15f Slew Transmitter Installation
1. Screw the slew transmitter to a at surface
with 1/4 in. screws.
2. If needed, weld pads can be used to facilitate
transmitter installation.
3. Tie wraps can be used to secure the cable
between the encoder and transmitter.
2.15g Cable Length Adjustment
If the cable between the encoder and transmitter is
too long, it can be cut to the desired length;
1. Remove the cover from the transmitter using
either a at or a Phillips No. 2 screwdriver.
2. Using a small at screwdriver, loosen the 6 screws
of the terminal block and remove the wires from
it. Lay down the transmitter cover on a clean
surface.
3. Loosen the cable gland with a 3/4 in. wrench and
pull the cable from the inside of the transmitter box
until you reach the desired length. Tighten the gland
back with the wrench. Do not overtighten.
4. Cut the cable excess, leaving about 4 in. in the
transmitter box. Remove the sheath to about 2
in., remove the shield and remove the individual
sheaths on the 6 wires to about 1/4 in. Connect
the 6 wires in the terminal block respecting
the color codes and tighten the terminal block
screws.
5. Replace the transmitter cover and screw it in place.
6. Test the sensor for proper function: start-up
the display and move the encoder wheel.
2.16 Slew sensor calibration
The slew sensor need to be calibrated on the crane
where it is installed on before utilization.
1. Go to Menu 4B1a), select the slew sensor
and press Enter. Press Next to start the slew
calibration wizard.
2. Menu 1/5) crane Gear teeth: Enter the teeth
count of crane’s slew gear.
3. Menu 2/5) sensor Gear teeth: Enter the teeth
count of the gear of the slew sensor installed.
4. Menu 3/5) adjust/confirm sleW value: Enter the
current position of the slew (swing).
5. Menu 4/5) reversed rotation: Depending on
how the slew sensor is installed, the rotation
direction may be reversed. The slew value should
go up when you swing to right (clockwise).
6. Menu 5/5) press enter to save caliB in sensor:
the settings will be saved in the sensor.
Note: The tension applied by the slew encoder
spring is required to keep the encoder gear in
contact with the slew gear.
IMPORTANT! To ensure reliable radio
communication between the slew sensor
and the GS550 display, the following
conditions must be respected:
• The antenna of the slew transmitter should
not be in contact with metal.
• The antenna should point to the left or to the
right of the boom; it should not point directly
to, or away from, the GS550 display.
• The antenna should have a clear line of sight
to the GS550 display; in most cases this
means mounting the transmitter outside of
the crane structure on the same side of the
boom as the operator’s cab.
!
IMPORTANT! Do not weld in proximity to LSI
sensor/transmitters.
!
IMPORTANT! The transmitter must be installed
such that it does not interfere with the crane
through all normal movements. It may be
installed at any angle as long as the cover can be
removed when required to change the battery.
!
6,50
3,13
,25
5,88
1,56 1,81
Gland
side
Figure: Slew transmitter. Dimensions are in inches. Not to scale.
Terminal Block
Figure: Cable length adjustment.
34 The GS550 System
2.17 Data Logger
The GS550 includes a data logger that records all
signicant events including actual sensor values
and a date and time stamp. The data logger memory
can hold over 16 000 records, this is equivalent
to several days or several years of operation
depending on the recording mode selected and
machine use. The data can be extracted using
a USB mass storage device (USB key) and then
transferred to a personal computer for analysis.
2.17a Recording Modes
Adjust the data logger recording mode as required:
1. Go to menu 4f1) data loGGer mode.
2. Use Up and Down to select the data logger
recording mode.
3. Automatic modes only: press Next to advance to
the adjustment page for the interval (automatic
recording mode), variation (automatic variation
recording mode), or threshold (automatic peak
recording mode).
4. Press Enter to save any changes.
5. Press Exit three times to return to the operation
display or press Next to adjust the data logger
date and time (see below).
Recording Modes description:
Alarm only. Record alarms only. All the other
data logger modes also record alarms.
Automatic recording. A record is added
at a specied interval. When the automatic
recording data logger mode is selected on
menu 4f1 (see step 3 above) press Next to go
to menu 4f11) and then use Up and Down to
adjust the record interval in minutes.
Automatic variation. A record is added when
load increases by more than the operator
adjusted percentage. When the automatic
variation data logger mode is selected on
menu 4f1 (see step 3 above) press Next to go
to menu 4f11) and then use Up and Down to
adjust the variation threshold.
Automatic peak. In the automatic peak mode
the data logger analyzes the measured weight
and records the peak value only. One threshold
per load cell must be adjusted. When the
weight drops by more than the peak threshold
the peak weight is recorded. Only one event is
recorded for each pick when the threshold is
adjusted correctly. When the automatic peak
data logger mode is selected on menu 4f1
(see step 3 above) press Next to go to menu
4f11) and then use Up and Down to adjust
the peak threshold for the rst load cell. Press
Next to repeat for the second load cell etc.
Up to four load cells can be programmed for
automatic peak data logging.
User input. Available on request only, the
status of all sensors is recorded on demand.
A custom hardware modication to the GS550
display is required and a normally open push
button must be installed on a digital input to
the GS550 through a pre-determined wire of
the power supply and lockout cable.
All data. All communications between a display
and its sensors are recorded.
2.17b Date and Time
Adjust the data logger date and time as required:
1. Go to menu 4f2) adjust date.
2. The last two digits of the year should be
ashing: use Up and Down to adjust the year.
3. Press Next to adjust the month.
4. Use Up and Down to adjust the month.
5. Press Next to adjust the day.
6. Use Up and Down to adjust the day.
7. Press Next to adjust the time.
8. The hour should be ashing: use Up and Down
to adjust the hour from 00 (midnight) to 23 (11
pm).
9. Press Next to adjust the minute.
10. Use Up and Down to adjust the minute.
11. Press Next to adjust the second.
12. Use Up and Down to adjust the second.
13. Press Enter to save any changes.
14. Press Exit three times to return to the operation
display.
Note: all alerts are recorded by the data logger
regardless of the mode selected.
IMPORTANT! Wind speed: the data logger
recording mode must be set to automatic
recording to log the data required by the
wind speed report feature of the Data Logger
Viewer software.
!
OPERATION 35INSTALLATION
2.18 Sensor List
All sensors in the GS550 system are programmed
in the sensor list. The GS550 uses information from
all sensors in the sensor list. Conversely the GS550
will not use or display information from sensors that
are not programmed to the sensor list. If a sensor
is removed from the crane then it must be removed
from the sensor list. If a sensor is replaced the sensor
list must be updated with the new ID number.
2.18a How to Add a Sensor to the
GS550
1. Determine the radio identication number (ID) of
the sensor to be added. This number between
10000 and 99999 is engraved on the sensor.
2. Go to menu page 4a1).
3. Advance to the next empty sensor position in
the sensor list. Press Next repeatedly until the
LCD shows “no sensor” on the bottom line.
Up to 32 sensors may be added to the sensor list.
4. The ID number should ash; this means it is
adjustable. Use Up and Down to program the
sensor ID.
5. Press Next.
6. The sensor type (“no sensor”) should ash;
this means it is adjustable. Use Up and Down
to select the sensor type.
7. Press Enter to save any changes made to the
sensor list.
8. Press Exit three times to return to the operation
display.
2.18b How to Remove a Sensor from
the GS550
1. Determine the sensor to be removed. If more than
one sensor of the same type has been added to the
sensor list then determine the radio identication
number (ID) of the sensor to be removed before
proceeding. This number between 10000 and
99999 is engraved on the sensor.
2. Go to menu page 4a1).
3. Press Next repeatedly to advance to the page
of the sensor list showing the ID of the sensor
to be removed.
4. The sensor ID should ash, press Next, the
sensor type should ash; this means it is
adjustable. Use Up and Down to select “no
sensor”. This will remove the sensor from the
sensor list but retain the sensor ID.
5. Press Enter to save any changes made to the
sensor list.
6. Press Exit three times to return to the operation
display.
4A1) No 1 ID: G11023
Load cell
4A1) No 1 ID: 0
No sensor
Figure: Menu 1A) - the sensor list
Note: To ensure communication, sensors must
be at least six feet from the GS550 display.
IMPORTANT! Information displayed from load,
angle and boom length sensors that are not
correctly installed will not be accurate.
IMPORTANT! Rated capacity, radius, and tip
height based on information from angle and
boom length sensors that are not correctly
installed will not be accurate.
!
Note: Press Next and Back simultaneously to
remove the sensor from the sensor list. The ID
number will revert to 0, and the sensor type will
revert to “no sensor”.
Note: Press Up and Down simultaneously to make
the sensor id number jump directly to 20000. Press
Up and Down simultaneously again to make the
sensor id number jump directly to 15000. Press Up
and Down simultaneously a third time to make the
sensor id number jump directly to 0.
36 The GS550 System
2.19 Network Options
2.19a Listen Only Mode
When the GS550 is started it normally wakes up the
sensors in the sensor list and takes control of them.
The last display powered on that is programmed for
a sensor becomes that sensor’s network controller.
This means that if a second display is programmed
for a sensor, it will take control of it; the sensor will
no longer acknowledge communication from the
rst display. The GS550 can be programmed to
operate in “listening mode”. In this mode the GS550
will display information from programmed sensors
without becoming the network controller.
Program the listen only mode
1. Go to menu 4i1).
2. Use Up and Down to switch between “netWork
controller” and “listen only” modes.
3. Press Enter to save any change.
4. Press Exit three times to return to the operation
display.
When a display is adjusted to listen only mode
the following message ashes three times
during the start-up routine: “the display is in
listen only mode”.
2.19b Repeater
Communication between a GS550 and a programmed
sensor can be routed through a different programmed
sensor (repeater). This can be done either to extend
the range of the network or to assist communication
around a large radio obstacle. The battery life of the
sensor repeated (source) will be reduced by about
a year*. The battery life of the sensor repeater will
be reduced to 35 days**. This function should not be
used where it is not required.
Program a sensor repeater
1. Go to menu 4i21) Select repeater.
2. Use Up and Down to program the radio ID
number of the sensor that will be the repeater.
3. Press Next to go to menu 4i22) Select
source.
4. Use Up and Down to program the radio ID
number of the sensor that will be the source.
5. Press Next to go to menu 4i23) Enter to save
The new network path
6. Press Enter to save the new network path. The
following messages will be displayed briey:
“parameters saved correctly”
“communicatinG With remote sensor…”
“confiGuration saved successfully”
7. Press Exit three times to return to the operation
display.
Clear a sensor repeater
1. Go to menu 4i3). Menu 4i3 details the last
repeater programmed. When no repeater has
been programmed the menu 4i3) displays the
message “no repeater reGistered”
2. To shut down the last repeater programmed
press Enter. The following messages will be
displayed briey:
“removinG netWork path…”
“initializinG netWork…”
3. To shut down additional repeaters, repeat step 2.
4. Press Exit three times to return to the operation
display.
2.19c Wireless Sensor Update
It is possible to send a rmware update to a sensor
using the GS550 (menu 4i4). For more information
on installing a sensor update refer to the eld
service guide How to Update the Firmware of a GS
Series System (document part number GM550 011)
provided with the rmware update kit.
* Repeated (source) battery life estimated for standard
product, using new factory specified batteries
correctly installed, operating 32 hours per week.
Individual results may vary with intensity of use,
environmental conditions and other factors
** Repeater battery life estimated for standard
product, using new factory specified batteries
correctly installed. Individual results will not vary
with of intensity of use; individual results may vary
with environmental conditions and other factors.
Note: To regain network control of programmed
sensors adjust the GS550 to “netWork controller”
(menu 4i1, see the procedure above), shut the
display off, and then start it again.
IMPORTANT! Sensors can only have one
network controller at a time. To receive
communication from a sensor without taking
control of that sensor a display must first be
programmed in “listening mode”.
!
CAUTION! Test all system functions after
setting up or removing a repeater. Shut off
and then restart the GS550.
!
OPERATION 37
Bypass / Exit
Override lockout for emergency purposes*.
The alarm will remain silent until the next
alarm; lockout will re-engage as soon as
the button is released. / Exit menu.
Tare / Back
Zero the hook and rigging weight, zero
rope payout. / Move to the previous page.
Hoist / Next
Change the operating display page. The
exact order and content of operation
display pages depends on system
sensor and capacity chart conguration.
Systems with more than one load
sensor typically display main hoist load
information on the rst page and auxiliary
hoist load information on the second
page. / Move to next page.
Info / Down
When the orange Info light flashes,
press Info to see critical system alert
messages. / Modify numeric values and
move down through a list of choices.
Limit / Up
Set hoist limits and work area limits**.
/ Modify numeric values and move up
through a list of choices.
Menu / Enter
Access the system menus, refer to
System Menu section. / Enter menu,
conrm changes to system settings.
3.2 USB Port
The USB port is used to download data from the
data logger or to upload capacity charts using a
USB mass storage device (USB key).
TAR. LIM.?MENU
GS550
%0102030405060708090100110
Liquid
Crystal
Display
(LCD)
USB Port
Bar graph
indicates the load
on the hoist as
a percent of the
working load limit
.
Tare warning light
The total load is not displayed
when tare light is on.
Keypad
Info alert light
Press Info when the info light
flashes to see critical alert messages.
Parts of line Hoist indicator Ta re indicator Load Working load limit Radius Chart name
10 15000 R: 100.5
910000 MAINBOOM
TAR.
?
LIM.
MENU
3.3 Keypad
The keypad consists of six buttons used to control, consult, program, and troubleshoot the GS550 display
and system. Each button has two functions; a primary function for the operation display, and a secondary
function for menu navigation and programming. The secondary functions are described in the Menu
Navigation sub-section of this manual.
* This applies only if the GS550 has been correctly
installed to control crane lockout function.
** The Work Area Limit menu is only available if a slew,
radius or tip height is configured in the system.
3.1 Display GS550
The GS550 displays detailed information on
the backlit, two line liquid crystal display (LCD);
warnings, alarms, and radio status is also
communicated by the display buzzer.
3. OPERATION
3.3a Tare
Zero the hook and rigging weight
• Press Tare to enter the tare menu.
• Use Next to select the load sensor.
• If no tare value is displayed, then press Tare
to create a tare value equal to the weight on
the load sensor. Example: with hook block and
rigging only. Load display is net weight (gross
weight minus tare value).
• To remove a tare value, press Tare.
• Press Exit to return to the operation display.
Zero rope payout (length)
• Press Tare to enter the tare menu.
• Use Next to select the rope payout sensor.
• Press Enter to zero rope payout length. The new
zero will be saved by the rope payout sensor.
• Press Exit to return to the operation display.
3.3b Info
When the orange Info light ashes press Info
to see critical system alerts. Press Next to advance
from one page to the next.
Standard info menu pages include:
• BIOS (Bootloader) number and version
• Firmware number and version
• Chart number and version (if available)
• SPKG (Software Package) number
New rope payout zero saved in
sensor
Communicating with
remote sensor
Sensor No 2 rope Payout
Enter -> set zero
Sensor No 2 rope Payout
Enter -> set zero
Figure: Zero rope payout
38 The GS550 System
Table: Information Menu Alerts
Alert:
Load ID: G15000
Sensor maximum limit
Description:
The sensor indicates a value greater than the operator
adjusted limit.
• Verify operator adjusted limits in the limit menu.
Alert:
Alert:
Angle ID: G15000
Sensor minimum limit
Description:
The sensor indicates a value less than the operator
adjusted limit.
• Verify operator adjusted limits in the limit menu.
Alert:
Alert:
Load ID: G15000
Sensor low battery
Description:
Less than 10% of battery life remains in the sensor.
• Schedule battery replacement for the next
available opportunity. Typically several weeks of
operation remain from the moment the sensor
low battery warning is rst triggered.
Alert:
Alert:
Load ID: G15000
No communication
Description:
The display isn’t receiving communication from the sensor.
• Verify that the sensor ID number programmed
matches the ID number of the sensor installed
on the crane. Go to menu 5a1.
Alert:
Alert:
Verify white wire
(unexpected voltage)
Description:
Voltage is detected on the lockout wire when in alarm*.
With the standard relay conguration voltage should
not be present on a lockout wire in alarm condition.
• Verify the wire connection. Refer to the Power
Supply and Lockout Connection sub section of
this manual.
TAR.
?
LCD
Indicator
Tare
Light
LCD
Load
Bar
Graph
No Tare
Value
Off Gross
weight
Gross
weight
Tare
Value
On Net
weight
Gross
weight
* If the lockout relay is inverted this alert will occur
when voltage is detected on the wire when safe.
WARNING! Do not operate the crane beyond
the limits specified by the manufacturer.
!
WARNING! Do not operate the crane beyond
the limits specified by the manufacturer.
!
OPERATION 39
Information Menu Alerts (Continued)
Alert:
Alert:
Verify white wire
(shorted to ground)
Description:
Voltage is not detected on the lockout wire when safe**.
With the standard relay conguration voltage should be
present on a lockout wire in safe condition.
• Verify the wire is not shorted to ground.
• Verify the wire is not connected directly to the
valve coils; a relay should be installed between
the wire and the valve coils. Refer to the Power
Supply and Lockout Connection sub section of
this manual.
Alert:
Alert:
Main
Out of chart
Description:
One or more primary conditions of the chart selected
for the hoist is not met (example: telescopic boom
length).
• Verify the conditions of the selected rated
capacity chart.
Alert:
Alert:
Main angle
above chart maximum
Description:
The boom or jib angle is above the maximum angle
permitted by the selected chart. (For charts determined
by radius only, this message will occur when the radius
is less than the minimum radius permitted by the chart).
• Verify the boom and jib angles permitted by the
rated capacity chart selected.
Alert:
Alert:
Main angle
below chart minimum
Description:
The boom or jib angle is under the minimum angle
permitted by the selected chart. (For charts determined
by radius only, this message will occur when the radius is
greater than the maximum radius permitted by the chart).
• Verify the boom and jib angles permitted by the
rated capacity chart selected.
** If the lockout relay is inverted this alert will occur
when voltage is not detected on the wire in alarm.
3.3c Limit
Set Hoist Limits
Press Limit and then Enter to access the Sensor
Limits menu. The Sensor Limits menu displays the
limits for each sensor in the sensor list on successive
pages.
Use Next to scroll from one limit to the next.
Use Up and Down to adjust a limit.
When using the GS550 as a load indicator without
programmed crane specic rated capacity charts
the load limit is typically set to the lesser of the
rope limit, the hoist limit, and the maximum allowed
capacity as determined from the capacity charts.
When using the GS550 as a rated capacity indicator
with programmed crane specic rated capacity
charts the load limit is typically set to the lesser of
the rope limit and the hoist limit.
Set Work Area Limits
The Work Area Limits menu is only available if a
slew, radius or tip height is congured in the system.
Press Limit, Next and then Enter to access the
Work Area Limits menu. To program xes and
dynamics limits, refer to section 3.9 Work Area
Management Programmation.
3.4 Display abbreviations
LIM.
Angle
Auxiliary hoist
Length
Lufng angle
Main hoist
Maximum
Maximum or minimum angle
Communication not established
Radius
Tare (net weight)
Gross weight
Wind speed
Whip hoist
Note: Press Up and Down simultaneously to return
a limit to the factory default setting. The factory
default maximum limit for load sensors is 10 000
lb per part of line.
Note: When the weight units are tons the minimum
load limit increment is 0.1 ton per part of line.
Note: The limits set in the limit menu are different
than those set in the work area limits; the limits set
in Limit menu will stay active even if no work area
has been defined.
Note: to deactivate the permanent slew limits in the
limit menu, the right and left limit should be set to 0.
3.5 System Menu
There are ve basic menus (level one) used to program,
consult and control the GS550 system; 1) parts of lines;
2) crane riGGinG; 3) display settinGs; 4) installation;
5) system diaGnostic.
The basic menus include nested sub-menus (level
two, three and four) designed to address specic
tasks including adjusting values, choosing from
lists and following “wizards” through step by step
processes.
3.5a Menu Numbers
Menus are identied by a number in the upper left
corner. The basic menus (level one) are numbered
one through six. Level two menus are lettered
alphabetically. Level three menus are numbered.
Level four menus are alphabetized.
3.5b Menu Navigation
From the operation display press Menu to see the
basic menus (level one). Press Enter to drill down
one level and enter a selected menu. Press Exit to
leave a menu and return up one level. Press Next
to move to the next page within a menu; press
Back to move to the previous page within a menu.
Use Up and Down to modify numeric values and
to move through a list of choices.
3.5c Password Protection
The submenus of menu 4) installation are
protected by a password by default. Password
40 The GS550 System
settings can be adjusted in menu 4h) passWord
settinGs. If the user password is forgotten, it can
be changed as long as the administrator password
is known.
3.5d Menu Layout
The menus accessible to the operator without
password protection under the default factory
settings are listed below.
1) parts of line
2) crane riGGinG
3) display settinGs
3a) WeiGht units
3B) Wind units
3c) display lanGuaGe
3d) liGht intensity
3e) lcd contrast
3f) BackliGht mode
4) installation
5) system diaGnostic
5a) system sensors diaGnostic
5B) radio netWork diaGnostic
5B1) Radio netwoRk BackgRound noise
5B2) List Last 32 sensoRs Received
5B3) seaRch foR sensoRs
5c) lockout diaGnostic
5c1) white wiRe status and seLf-test
5c2) gReen wiRe status and seLf-test
5c3) oRange wiRe status and seLf-test
5d) display diaGnostic
5d1) time and date
5d2) time cLock BatteRy test
5d3) exteRnaL poweR suppLy voLtage
5d4) inteRnaL tempeRatuRe
5d5) gs550 Base station identification numBeR
5d6) gs550 (poRtaBLe) BatteRy LeveL
5d7) Radio (ceRtification and fRequency)
5e) diGital input diaGnostic
5e4) BLue wiRe status
1) 1A) 1A2)
1A2B)
Menu Level Four
Menu Level Three
Menu Level Two
Menu Level One
Figure: Menu Numbers
Note: most menus are circular; press Next on the
last page of a menu to return to the first page.
Note: most lists are circular; press Down on the
last entry of a list to return to the first entry.
Forgotten password? Call LSI technical support
(Houston, TX) at 888 819 4355.
System limits are not monitored when the
display is in menu mode. DO NOT operate
the crane in menu mode. DO NOT navigate
system menus when operating the crane.
!
OPERATION 41
3.5e Parts of Line
The load sensor often shares the weight with
multiple parts of line. For accurate load indication
the GS550 must be programmed for the number of
parts of line.
1. Go to menu 1) parts of line.
2. Use Next and Back to select the load sensor;
typically sensor number one is associated
with sheave one (the main hoist) and sensor
number two is associated with sheave two (the
auxiliary hoist) etc.
3. Use Up and Down to adjust the number of parts
of line.
4. Press Enter to save any changes and then press
Exit twice to return to the operation display.
3.6 Rated Capacity Indicators
The GS550 can be programmed to assist the
operator by indicating the working load limit (WLL)
from the crane specic rated capacity charts
according to the angle and radius information
received from the boom mounted sensors.
3.6a Display Programming
In order to indicate WLL the GS550 must be
programmed with a valid rated capacity chart specic
to the crane. The capacity chart programmed can be
veried on the chart number page of the Information
menu: press Info and Next twice (press Exit to return
to the operation display).
3.6b Crane Rigging
Under no circumstances is the GS550 a substitute
for safe operating practices. The operator must
fully understand the crane rigging and the crane
rated capacity chart to be able to correctly set the
GS550 for rated capacity indication. The GS550
will not take into account critical variables such
as weather, ground and crane conditions that will
reduce the safe working capacity of the crane.
3.6c Chart Wizard
Rated capacity indication is based on interpretation
of a selected capacity chart using boom angle
and load radius. The chart must be selected by
“rigging” the working hoist in the GS550; this is
done by following the chart wizard in menu 2)
crane riGGinG.
1. Go to menu 2) crane riGGinG and press Enter
to start the chart wizard.
2. The rst page of the chart wizard is generally
“select hoist”. Use Up and Down to select
the hoist. If there is only one load sensor in
the system select “main”. With two or more
load sensors in the system the main hoist is
associated with the rst load sensor in the
sensor list; the auxiliary hoist is associated with
the second sensor in the sensor list etc.
3. Press Next to advance to the next step of the
chart wizard.
4. The steps that follow will depend on the size
and complexity of the rated capacity chart
itself. Typical steps include chart selection,
outrigger / on rubber selection and boom
length selection (lattice cranes only). Use Up
and Down to select from the list of choices
and then press Next to advance to the next
step. For accurate rated capacity indication
the rigging conguration selected in the chart
wizard must reect the actual rigging of the
working sheave.
5. After the last step has been completed, the
GS550 displays “riGGinG ok” and then returns
to menu 2). Press Exit to return to the operation
display or press Enter to rig another hoist. If
a sensor required by the selected capacity
chart is not a part of the system or has not
established communication with the GS550,
then the GS550 will display “sensor invalid”.
IMPORTANT! It is possible to leave the chart
wizard at any time by pressing Bypass;
the GS550 will display the message “Rigging
aBoRted”. Current capacity chart selection may
have changed, possibly changing the rated
capacity indicated by the GS550. Always
complete the chart wizard all the way to the
“Rigging ok” message before operating the
crane.
!
IMPORTANT! If the chart number information
screen says “chart not loaded” the GS550
has not been programmed to function as
a rated capacity indicator. If rated capacity
indication is required contact the person
responsible for the GS550 system installation and
maintenance. If in doubt, contact LSI.
!
42 The GS550 System
3.7 Display Settings
Program the display for operator preferences in
menu 3) display settinGs.
3.7a Weight Units
The weight units for load display may be selected
according to operator preference. Length units are
associated with weight units by default; see the
table below.
1. Go to menu 3a) WeiGht units.
2. Use Up and Down to select the weight units
for load display.
3. Press Menu to save changes, then press Next
to advance to the language adjustment page or
press Exit twice to return to the operation display.
Table: Weight Units
3.7b Wind Units
The wind units for wind display may be selected
according to operator preference.
1. Go to Menu 3B) Wind units.
2. Use Up and Down to select the wind units for
wind display.
3. Press Menu to save changes, then Next to
advance to the language adjustment page or
press Exit twice to return to the operation display.
3.7c Language
Future versions of the GS550 will include different
display language options.
1. Go to menu 3c) display lanGuaGe.
2. Press Up and Down to change the display
language.
3.7d Light Intensity
Adjust the intensity off the LEDs (light emitting
diodes) to facilitate viewing in bright sunlight or in
reduced visibility.
1. Go to menu 3d) liGht intensity adjustment.
2. Use Up and Down to adjust the intensity of the
lights.
3. Press Menu to save changes, then press Next
to advance to the contrast adjustment page or
press Exit twice to return to the operation display.
3.7e Contrast
Adjust the LCD contrast to optimize visibility.
1. Go to menu 3e) lcd contrast adjustment.
2. Use Up and Down to adjust the display
contrast.
3. Press Next to advance to the backlight
adjustment page or press Exit twice to return
to the operation display.
3.7f Backlight Mode
Adjust the LCD backlight control mode to conform
to viewing and power supply conditions.
1. Go to menu 3f) BackliGht mode.
2. Use Up and Down to select the backlight
control mode. The LCD backlight can be
always on, always off or on a four second timer.
In the four second timer mode the backlight
will come on for four seconds when any button
is pressed.
3. Press Menu to save changes, then press Next
to advance to the backlight adjustment page or
press Exit twice to return to the operation display.
3.8 System Diagnostic
Diagnose system issues with the sub menus of
menu 5) system diaGnostic.
3.8a System Sensors Diagnostic
1. Go to menu 5a1).
2. Use Back and Next to select the sensor.
3. Press Enter to see sensor data.
V: xxxx B: xx%
T: xx.x° P: xx R: xx%
Sensor value
Battery level
Radio power received
by the display
Radio power emitted
Internal temperature
Figure: Sensor diagnostic data
Unit Equivalent Weight Length Unit
Notes
Pound (lb) 1 lb 0.4536 kg Foot (ft.)
Kilogram (kg) 2.205 lb 1 kg Metre (m)
Short ton (T) 2000 lb 907.2 kg Foot (ft.)
United States
Long ton (T) 2240 lb 1016 kg Foot (ft.)
United Kingdom
Tonne (t) 2205 lb 1000 kg Metre (m)
International System (SI)
OPERATION 43
4. Press Enter to get the sensor rmware product
and version numbers.
5. Press Exit ve times to return to the operation
display.
3.8b Radio Network Diagnostic
1. Go to menu 5B1) radio netWork BackGround
noise.
2. Press Next to go to menu 5B2) list last 32
sensors received.
a. Press Enter to access 5B21), the list of
the last 32 sensors received. Sensors are
shown with their radio ID number and the
sensor type.
b. Use Up and Down to scroll through the list.
c. Press Exit to return to menu 5B2).
3. Press Next to go to menu 5B3) search for
sensors.
a. Press Enter to launch a sensor search.
After searching, the display automatically
reverts to 5B21), the list of the last 32
sensors received (see step 2.a).
4. Press Next to go to menu 5B4) Bit error rate
communication test. This test should only be
conducted by LSI technical service personnel.
5. Press Exit three times to return to the operation
display.
3.8c Lockout Diagnostic
Menu 5c) lockout diaGnostic shows the lockout
condition of the output (alarm or safe) and the self-
test (pass or fail); it is recommended to manually
test the lockout condition;
1. Go to menu 5c1) White Wire. To temporarily
activate or deactivate the lockout relay press
Up or Down.
5C1) WhiteWire: alarm
Self-test: pass
Figure: Menu 5C1) White Wire lockout condition example
2. Press Next to go to menu 5c2) Green Wire
diaGnostic. Repeat lockout diagnostic test.
3. Press Next to go to menu 5c3) oranGe Wire
diaGnostic. Repeat lockout diagnostic test.
4. Press Exit three times to return to the operation
display.
3.8d Display Diagnostic
1. Go to menu 5d1) time and date. The page
shows the current time and date according to
the GS550 internal clock.
2. Press Next to go to menu 5d2) time clock
Battery. Self-test pass or fail.
3. Press Next to go to menu 5d3) external poWer
voltaGe.
4. Press Next to go to menu 5d4) display internal
temperature.
5. Press Next to go to menu 5d5) Gs550 Base
station id. The base station ID should be the
same as the GS550 display serial number
printed on the left side of the box
6. GS550-03 portable displays only: press Next
to go to menu 5d6) Battery level. The battery
level of the onboard rechargeable battery pack
is indicated.
7. Press Next to go to menu 5d7) radio. “FCC”, “IC”
indicates Federal Communications Commission
(U.S.A.) and Industry Canada certication, “CE”
indicates European Community certification.
The frequency used by the system network is
indicated on the second line.
8. Press Exit three times to return to the operation
display.
3.8e Digital Input Diagnostic
1. Go to menu 5e4) Blue Wire. The page shows
the blue wire digital input status.
2. Press Exit three times to return to the operation
display.
CAUTION! The “list of last 32 sensors
received” includes all functioning GS series
sensors within range. Programming a GS550
display for sensors from a different system will
disable that system and render indication by
both systems inaccurate.
!
Angle sensor
B0012-2.0.0.0
Sensor type
Version number
Product number
Figure: Sensor firmware product and version numbers
44 The GS550 System
3.9 Work Area Management
3.9a Set Fixed Limits
Record crane position at the limit to set a xed
slew, radius or tip height limit.
1. Left and right slew limits: Approaching or
exceeding a slew limit will trigger a warning or
alarm state.
a. Press Limit, select Work Area Limits and
then a) define Work area: sleW.
b. Menu a1) Move the crane to the left limit
and press Enter.
c. Menu a2) Move the crane to the right
limit and press Enter.
d. Menu a3) Move the crane to the safe area
within the left and right slew limits, and
then press Enter.
e. To adjust the slew warning zone, go to
menu 4j1); use Up and Down to change
and press Enter to conrm.
2.
Maximum tip height: Approaching or
exceeding the maximum tip height will trigger
a warning or alarm state.
a. Press Limit, select Work Area Limits and
then B) define Work area: max tip heiGht.
b. Menu B1) Move the crane to the
maximum tip height and press Enter.
c. Menu B2) Move the crane into the safe
area below the maximum tip height, and
then press Enter.
d. To adjust the tip height warning zone,
go to menu 4j2); use Up and Down to
change and press Enter to conrm.
3.
Maximum radius: Approaching or exceeding
the maximum radius will trigger a warning or
alarm state.
a. Press Limit, select Work Area Limits and
then c) define Work area: max radius.
b. Menu c1) Move the crane to the
maximum radius and press Enter.
c. Menu c2) Move the crane into the safe
area within the maximum radius, and
then press Enter.
d. To adjust the radius warning zone, go to
menu 4j3); use Up and Down to change
and press Enter to conrm.
3.9b Set Dynamic Limits
1. Slew and maximum tip height: Record the left
and right slew limits and the maximum tip height
at every degree of crane rotation in between the
slew limits. Approaching or exceeding a slew or
tip height limit will trigger a warning or alarm state.
a. Press Limit, select Work Area Limits and
then d) define Work area: sleW and heiGht.
b. Menu d1) Move the crane to the left slew
limit at the maximum tip height for that
slew position, and then press Enter.
Figure: Slew limits
Right
Limit
Left
Limit
Safe Area
Slew approach
warning
Slew approach
warning
Radius
approach
warning
Maximum
Radius
Safe Area
Figure: Maximum radius
Tip Height
approach
warning
Max.
Tip
Height
Safe Area
Figure: Maximum tip height
IMPORTANT! Follow the left and right
orientation indicated by the display to set
limits correctly.
!
OPERATION 45
c. Menu d2) Slew the boom to the right slew
limit while maintaining the maximum tip
height to trace the maximum tip height
boundary at all slew positions. When
the crane is at the right slew limit and
at the maximum tip height for that slew
position, press Enter.
d. Menu d3) Move the crane into the safe
area within the slew limits and below the
maximum tip height, and then press Enter.
e. To adjust the warning zone, go to menu
4j) Work area.
2. Slew and maximum radius: Record the left
and right slew limits and the maximum radius
at every degree of crane rotation in between the
slew limits. Approaching or exceeding a slew or
radius limit will trigger a warning or alarm state.
a. Press Limit, select Work Area Limits and
then e) define Work area: sleW and radius.
b. Menu e1) Move the crane to the left slew
limit at the maximum tip height for that
slew position, and then press Enter.
c. Menu e2) Slew the boom to the right slew
limit while maintaining the maximum radius
to trace the maximum radius boundary at
all slew positions. When the crane is at the
right slew limit and at the maximum radius
for that slew position, press Enter.
d. Menu e3) Move the crane into the safe area
within the slew limits and the maximum
radius, and then press Enter.
e. To adjust the warning zone, go to menu
4j) Work area.
3. Slew, maximum tip height and maximum
radius: Record the left and right slew limits and
both the maximum tip height and the maximum
radius at every degree of crane rotation in
between the slew limits. Approaching or
exceeding a slew, tip height, or radius limit will
trigger a warning or alarm state.
a. Press Limit, select Work Area Limits and
then f) define Work area: sleW, heiGht,
radius.
b. Menu f1) Move the crane to the left slew
limit at the maximum tip height and radius
for that slew position, and then press Enter.
c. Menu f2) Slew the boom to the right slew
limit while maintaining the maximum tip
height and radius to trace the maximum
tip height and radius boundary at all slew
positions. When the crane is at the right
slew limit and at both the maximum tip
height and maximum radius for that slew
position, press Enter.
d. Menu f3) Move the crane into the safe area
within the slew, tip height and radius limits,
and then press Enter.
e. To adjust the warning zone, go to menu
4j) Work area.
3.9c Clear all work area limits
Press Limit and select Work Area Limits. Press
Enter. Select G) erase Work area limit menu
and press Enter.
3.9d Warning, alarm and lockout
1. Warning: An intermittent beep, the Limit and
Info lights, and a limit warning message all
warn the operator of an approaching work area
limit when the crane enters a warning zone.
Work area limit warnings can also be used to
trigger orange wire lockout. The size of the
warning zones, and the orange wire lockout
function, can be adjusted in menu 4j).
2. Alarm: The buzzer, the Limit and Info lights, a
limit alarm message, and lockout all alert the
operator when a work area limit is exceeded.
3. Lockout: The white and green wire lockout
triggers can be adjusted to include work area
limits in menu 4G).
3.9e Slew and work area display
When a slew sensor is installed current slew angle
and left and right slew limits are displayed.
Slew angle: 115.5°
100.2° |<-->| 200.7°
When dened, work area is displayed.
• The rst line: left and right slew limits.
• The second line: tip height and radius limits (if
dened).
• When a dynamic work area has been dened the
tip height and radius limits for the current slew
position are displayed.
46 The GS550 System
Download data or upload capacity charts using
a USB mass storage device (USB key) without
removing the display from the crane.
4.1 Data logger transfer from
Display
4.1a Transfer from display to USB
device
1. Make sure there is at least 4 MB of available
space on the USB key. Connect the USB key
in the USB port, on the left side of the display.
2. After a short delay (about 2 seconds), “copy
dataloG. to usB” will appear on the LCD;
press Enter.
3. In most case, you will be prompted to enter a
password; enter the download password given
by LSI and press Enter.
4. Press Enter once again to conrm the data logger
download “data loGGer - enter to transfer”.
5. Transfer progress is indicated on screen.
6. When the transfer is done, “transfer
successful” will appear for 2 seconds. Unplug
the USB device. The GS550 will restart by
itself.
7. The crane is now ready for operation.
4.1b Transfer from USB device to PC
1. Connect the USB device to a computer.
2. The data logger le is located in the root
directory of the USB device:
“LSI_MM_dd_yyyy_hh_mm_ss.dtl” where the
double letters represent the time and date of the
USB transfer. The size of the le should be 4096 kb.
4.1c Troubleshooting
Problem:
The le does not appear on the USB key.
Solution 1: Did the transfer complete successfully?
Try again.
Solution 2: Look in the root directory of the USB
key? The root directory is the folder that appears
when you open the USB key.
Problem:
The le appears on the key but its size is 0 kb.
Solution: Did the transfer complete successfully?
Try again.
Problem:
The following message appears on screen during the
transfer: “unaBle to create file. replace usB”
Solution 1: The USB device may not work correctly.
Replace the USB device.
Solution 2: The USB device may be in read only
mode. Allow read/write permissions.
Problem:
An error message appears on screen during the
transfer: “error ##“, where ## is the error number.
Solution: restart the GS550 and try again to
transfer the le. If the trouble persists, contact LSI.
Problem:
Nothing happens when the USB key is inserted into
the USB port of the display.
Solution: Insert the USB key in the USB port,
power down and then power up the display.
TAR. LIM.
MENU
GS550
%0 10 20 3040 50 60 70 80 90100110
GS550
USB Key
Figure: Transfer charts or data logger files
USB Port
Figure: USB port location
CAUTION! Before transferring (or
downloading) data logger or firmware
updates, make sure the crane is stopped
and is in a safe state. The crane cannot be
monitored during the download process.
!
IMPORTANT! To copy the data logger to the
USB key, a password is required; contact
LSI to get the download password. The
Display ID will be asked by LSI.
!
4. USB TOOL
47USB TOOL
4.2 Upload Capacity Charts
1. Connect the USB key to a computer and copy
the updated chart on the USB key.
2. Connect the USB key in the USB port.
3. After a short delay (about 2 seconds), “copy
dataloG. to usB” appears on the LCD; press
Next.
4. “Get file from usB”; Press Enter.
5. Choose the le to upload and press Enter.
Example typical le name: “SPKG3_XXXX.
pdb”
6. A password could be asked; enter the upload
password given by LSI and press Enter.
7. Transfer progress is indicated on screen.
8. When the transfer is done, “transfer
successful” will appear. Unplug the USB
device. The GS550 will restart by itself.
4.3 Data Logger Viewer
The data logger viewer is a software application
used to display the data logger log le on a
personal computer (PC).
The data logger viewer converts the log le to a
text (binary) le, and then displays the contents.
Two reports can be produced and transferred to
Excel, the full report and the wind speed report.
4.3a Installation on a PC
Install the CD in a CD-ROM drive. The interactive
installation process should start automatically
within 30 seconds; if not then:
1. Click Start.
2. Click My Computer.
3. Double-click on the CD-ROM drive.
4. Double-click on setup.exe.
5. Complete the installation as instructed on
screen.
4.3b Quick Start
1. Start the data logger viewer application.
2. Open the log le (see section 4.1b). Only .dtl
les generated by the GS550 data logger can
be displayed.
4.3c Full Report
To export the full report to Excel, click on the Full
Report button in the tool bar.
Table: Full report column headings
Column Description
Event ...................Record trigger*
Date ....................Event date stamp.
Time ....................Event time stamp.
System Units ......Length units (metric or US) and weight
units at the time of the event.
Battery Voltage ...Display power supply voltage at the
time of the event.
Temperature .......Internal temperature of the display.
Firm. Version ......Display rmware version at the time of
the event.
Sensor # 1 ..........Sensor type: the sensor number
corresponds to the sensor list
programmed in the GS550.
Sensor Status .....Sensor was active or inactive at the
time of the event.
Sensor Battery ...Sensor battery level.
Value ...................Sensor value.
* Examples: Crane start-up, sensor alarm. The beginning
and end of sensor alarms are indicated as “in” and “out”:
examples: “overload in”, “overload out”.
Full Report button
Wind Report button
Figure: Data Logger Viewer tool bar
Figure: Excerpt of a full report in Data Logger Viewer
IMPORTANT! Contact LSI to get the upload
password; this password changes according to
the random number indicated on the LCD. Please
provide the random number to LSI.
!
48 The GS550 System
4.3d Wind Report
To create a wind report in Excel, click on the Wind
Report button in the tool bar.
Table: Wind report column headings
Column Description
Date ....................Date of event recorded
Time ....................Time of event recorded
Sensor ID ............Wind speed sensor ID number
Wind (mph) .........Average wind speed during the period
Nb. Gust .............Number of gusts exceeding the wind
speed maximum limit during the
period.
Max. Gust (mph) ..Maximum wind speed (gust) during the
period.
Wind charts. The data from the Wind or Max Gust
columns can be easily charted.
1. Press Control and select the time column and
either the Wind or the Max Gust column.
2. Click Insert Chart
3. Select X-Y (Scatter)
A
Date
2006-12-28
2006-12-28
2006-12-28
2006-12-28
2006-12-28
2006-12-28
2006-12-28
2006-12-28
2006-12-28
2006-12-28
2006-12-28
2006-12-28
2006-12-28
2006-12-28
2006-12-28
B
Time
17:17:41
17:18:42
17:19:43
17:20:44
17:21:45
17:22:46
17:23:47
17:24:49
17:25:50
17:26:51
17:27:52
17:29:03
17:29:54
17:30:55
17:31:56
C
Sensor ID
10033
10033
10033
10033
10033
10033
10033
10033
10033
10033
10033
10033
10033
10033
10033
D
Wind (mph)
0
0
0
5
6
8
12
22
13
9
9
8
8
7
7
E
Nb.Gust
0
0
0
0
0
0
0
1
0
0
0
0
0
0
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
F
Max.Gust (mph)
0
0
0
8
10
14
16
30
15
12
16
18
12
10
11
Figure: Excerpt of a Wind Report
0
5
10
15
20
25
30
35
17:16:48 17:19:41 17:22:34 17:25:26 17:28:1917:31:1217:34:05
Max.Gust (mph)
Figure: Max. Gust Chart
IMPORTANT! The wind report is only
available when the data has been recorded
with the data logger in the automatic
recording mode.
!
OPERATION 49MAINTENANCE
5.1 Sensors
5.1a Replacing Sensor Battery
1. Unscrew the two allen screws about a quarter
of an inch.
2. Insert a at bladed screwdriver in the battery
cover notch to pry the box away from the
mounting plate. The silicone seal may cause
some resistance.
3. The data wires of a load cell may be disconnected
to facilitate battery replacement.
4. Remove the battery by hand.
5. Remove the remaining silicone from both the
box and the mounting plate.
6. Install the new battery: insert the positive end
and then push in the direction of the positive
pole.
7. Reconnect the data wires if disconnected.
8. Apply a non-corrosive RTV silicone all around
the edge of the mounting plate to create a new
seal without bubbles or breaks.
9. Reposition the box over the mounting plate and
screw in the hex screws. Do not overtighten.
6
7
New high quality “D”
cell battery: 3.6 V lithium,
or alkaline
1/4 in.
1
2
Hex key 5/32 in.
Flat bladed screwdriver
Figure: Remove the sensor box from the mounting plate
* Actual battery life will vary greatly depending on
the application, the frequency of use, the age and
quality of the battery etc.
3
Figure: Disconnect the data wires
Figure: Install the new battery and reconnect the data wires
8
RTV non-corrosive
silicone
Figure: Apply non-corrosive RTV silicone
IMPORTANT! Protect the interior of the
sensor from dirt and humidity at all times.
!
Note: A 3.6 volt lithium “D” cell battery will provide
about two years of battery life for a load cell, while
an alkaline “D” cell battery will provide less than
one year of battery life*.
IMPORTANT! Both lithium or alkaline
batteries can be used, however lithium
battery will last about 2.5 times longer.
!
5. MAINTENANCE
WARNING! CSA Class I Div I or ATEX sensors
must use the specified lithium batteries only.
!
50 The GS550 System
5.2 Anti-Two-Block switch
5.2a Replacing the GS050 Batteries
This procedure does not apply to the GS005
mechanical anti-two-block transmitter; please refer
to the Replacing Sensor Battery section.
1. Remove the anti-two-block from the crane and
clean off dust and grime.
2. Place the anti-two-block on the edge of at
surface. Use an adjustable wrench to unscrew
the large white nylon hex bolt of the wire rope
about one half-inch.
3. Carefully remove the plunger assembly without
separating it from the cover, and place it on a
clean and dry surface.
4. Slide out the four old batteries.
5. Insert the four new batteries following the
positive - negative schematic printed on the
back of the sensor.
6. Replace the plunger assembly. Correctly align
the bottom cover before screwing in the white
nylon hex bolt of the wire rope. Tighten well.
7. Pull and release the wire rope, the light emitting
diode (LED) on the bottom of the sensor should
ash red.
8. Reinstall the anti-two-block switch.
9. Test the anti-two-block system for alarm and
lockout before operating the machine.
5.2b Replacing the GS075-B Battery
1. Remove the GS075-B anti-two-block from the
crane and clean off dust and grime.
2. Unscrew the two screws of the battery cover
and remove the battery cover.
3. Remove the battery by hand.
4. Insert the new battery following the positive -
negative schematic.
5. Reposition the battery cover and screw in
both screws.
6. Reinstall the anti-two-block switch.
7. Test the anti-two-block system for alarm and
lockout before use.
2
3
A
djustable
wrench
Figure: Remove the plunger assembly of the GS050
6
5
7
New high quality “C”
cell battery: 3.6 V lithium,
or alkaline
Figure: Install the new batteries and the plunger
IMPORTANT! Replace all the batteries of
the anti-two-block switch at the same time.
Unchanged batteries will reverse polarity
severely reducing battery life.
IMPORTANT! Protect the interior of the anti-
two-block switch from dirt and humidity at all
times.
!
IMPORTANT! Do not unscrew the white nylon
hex bolt of the antenna.
IMPORTANT! Do not unscrew the small screw
to the left of the antenna.
!
IMPORTANT! Class I Div I GS050 sensors certified
by CSA or ATEX should use alkaline batteries only.
!
New high quality “D”
cell battery: 3.6 V lithium,
or alkaline
Battery
cover
4
2
Figure: Replacing GS075-B battery
IMPORTANT! Both lithium or alkaline
batteries can be used, however lithium
battery will last about 2.5 times longer.
!
WARNING! CSA Class I Div I or ATEX sensors
must use the specified lithium batteries only.
!
OPERATION 51MAINTENANCE
5.3 Replacing a Sensor Antenna
Heavily damaged antennas (ripped out, sheared off,
wire exposed and fraying etc.) should be replaced
to ensure effective communication between the
sensor and the cabin mounted display unit.
This procedure may be followed without removing
the sensor from the crane if it is safe to do so. If
removed, an angle sensor must be re-calibrated
during reinstallation for correct angle display (see the
angle sensor installation section of the user’s manual).
1. Place the crane, boom, jib or ball hook such
that the sensor is safely accessible.
2. Clean dust, grime and water from the sensor.
3. Identify the short black whip antenna and the
white hex bolt securing it.
4. Inspect the antenna for signs of obvious
physical damage.
5. Carefully unscrew the white nylon hex bolt
completely and slide it up the antenna.
6. Grip the antenna by the base of the black plastic
sheathing and pull it straight out of the hole in
which it is seated. Place the old antenna aside.
7. Slide the white nylon hex bolt to the middle of
the length of the new antenna.
8. Coat the exposed metal foot of the new
antenna with an electrical insulating compound
by carefully inserting it in the mouth of the
compound tube.
9. Hold the new antenna by the black plastic
sheathing and guide it through the hole in
the sensor box. Carefully seat the antenna
in its mating connector. When the antenna is
correctly seated, pulling on it will be met with
light resistance.
10. Carefully re-thread, screw-in and tighten the
white nylon hex bolt to secure the antenna in
place. Do not overtighten.
11. Reinstall the sensor if necessary (if removed
from the boom or jib, an angle sensor will
require re-calibration during the installation
procedure, see the angle sensor installation
section of the user’s manual).
12. Verify that the sensor functions properly.
5
7/16 in.
wrench
Figure: Unscrew the white nylon hex
6
Figure: Pull out the antenna
8
Electrical insulating
compound
Figure: Coat the exposed metal foot of the antenna
White nylon hex bolt
TA011 Antenna
Sensor box
Antenna receptacle
Figure: Install the new antenna
IMPORTANT! The interior of the sensor must
be protected from dust, grime and water at all
times.
!
52 The GS550 System
5.4 Load Cells
5.4a Reading Accuracy
LSI at bar load links are pre-calibrated at the
factory. No “zeroing” or other calibration is required
on installation. Each link is heat treated to age
the steel and ensure stable readings for many
years; the load cells are individually temperature
compensated to guarantee accuracy. LSI at bar
load links are calibrated to indicate between 100%
and 104% of their Safe Working Load (SWL).
LSI load pins, line riding tensiometers and
compression cells must be calibrated at installation
and every time thereafter the installation, the load
sensor or the transmitter is changed.
SAE J 159 4.2.1 recommends load indicating
devices should show not less than 100% of the
actual load and not more than 110% of the actual
load.
5.4b Load Testing
LSI recommends testing the load cell every year for
accuracy. The simplest way of testing a load cell is to
lift at least two known weights. A test weight should
be known with an accuracy of ±1%. If the load cell
is installed at the boom tip dead end, all additional
equipment such as blocks, slings, sensors, etc.
should also be known to an accuracy of ±1%.
Determine the accuracy of the tested system with
the following formula:
(Reference: SAE-J-159 7.3)
The test loads must be signicantly relative to
the load cell capacity. The minimum test weight
is about 20% of the safe working load; a good
test weight is greater than 50% of the SWL. For
example, a 30 000 lb load cell on four parts of line
has a SWL of 120 000 lb; the minimum test load
in this case would be 24 000 lb, a good test load
would be 60 000 lb or more.
5.4c Care
Battery. Lithium batteries older than 18 months
old (alkaline batteries over 6 months old) should be
changed at the rst available planned inspection
even if there is not yet a low battery warning. This
will avoid costly delays in the eld.
Corrosion. Verify that no corrosion is visible on
the battery holder inside the load cell transmitter. If
some trace of corrosion is visible, rub it off gently
and put a small amount of dielectric grease* on
each battery holder post to protect the contacts.
Mechanical stresses. Verify the load cell sides
for dents or heavy scratches. The side of the load
cell under the transmitter box is the most sensitive
region. Engraving a number in this area will affect
load cell accuracy and reliability. If the transmitter
box has been hit and the box does not t perfectly
to the underlying link, please call LSI to have it
repaired. Engraving on the transmitter box sides
will not affect reading.
Seal. If the transmitter box has been removed it
must be correctly resealed with RTV non-corrosive
silicone.
Antenna. Small scratches on the antenna will not
affect radio communications. A heavy bending
of the antenna or bare sections on the wire may
reduce the radio efciency.
Hex bolts. The hex head bolts on the transmitter
box are there to protect the antenna and to hold
the transmitter box on the load cell link. If one or
both hex nuts are scratched, it will not affect the
load cell readings or operation. If the bolt head is
bent or sheared verify that the transmitter box ts
tightly to the load cell link before contacting LSI for
replacement bolts.
Indicated Load
Actual Load X 100 = % of Loa
d
* Dow Corning dielectric grease No. 4
WARNING! Heavy shock may affect load
indication accuracy. Inspect the load cell
regularly for clearly visible dents or scratches.
Test the load indication if collision damage is
visible.
!
OPERATION 53TROUBLESHOOTING
Display Not On
1. Verify the connection between the yellow cable
wires and the crane power supply
2. Verify the crane battery, the fuse and the
accessory switch.
3. Carefully disconnect the yellow cable from the
display unit and reconnect it.
Display In Alarm
1. Identify the sensor in alarm. Place the sensor in
safe condition (press Bypass if necessary).
2. Verify that the limits, the parts of line and the
tare are correctly adjusted.
3. Verify all sensor batteries: see Battery
Diagnostic troubleshooting section.
4. Verify the red light on the sensor box ashes
(release the wire rope of an anti-two-block,
change the load on a load sensor, change the
angle of an angle sensor, change the boom
length of a length sensor).
5. Verify radio communication: see Radio
communication troubleshooting section.
Sensor Malfunction
1. Verify the sensor batteries: see Battery
Diagnostic troubleshooting section.
2. Verify the red light on the sensor box ashes
(release the wire rope of an anti-two-block,
change the load on a load sensor, change the
angle of an angle sensor, change the boom
length of a length sensor).
3. Verify radio communication: see Radio
communication troubleshooting section.
Battery Diagnostic
Go to menu 5a) system sensors diaGnostic and
press Enter. Select a sensor and press Enter to
verify the sensor status. Press Exit and then Next
to advance to the next sensor.
• “B: 50%”: 50% of battery life remains (typically
several months).
• “in timeout”: communication not yet established.
Verify the radio ID corresponds to the installed
sensor.
• Battery status is usually known within 2
minutes. When 10% or less battery life
remains, for any sensor, a message will be
generated (the Info alert light will ash). Follow
the battery diagnostic procedure to identify the
sensor. Batteries do not need to be replaced
before the loW Battery message is generated.
Usually several days, or weeks, of operation
remain from the moment the loW Battery
message comes. A new high quality alkaline or
lithium ‘D’ cell battery may be used.
Radio communication
1. Verify that the antennas have a direct clear line
of sight to each other.
2. Verify that the antennas do not point directly
towards, or directly away from, each other.
3. Verify that the antennas are not in contact with
metal other than the sensor itself.
4. Verify the antenna for damage.
5. Go to menu 5a) system sensors diaGnostic and
press Enter. Select a sensor and press Enter
to verify the sensor status. Press Exit and then
Next to advance to the next sensor.
• “r: 85%” means radio reception is at 85%.
Lockout Malfunction
1. Verify the connections of the lockout wire(s)
(white, green, orange, blue).
2. Verify lockout coil connections.
3. Verify correct relay installation. Lockout
systems must not draw more than 0.5A on
each lockout wire.
4. Carefully disconnect the yellow cable from the
display unit and reconnect it.
6. TROUBLESHOOTING
54 The GS550 System
7.1 Model Numbers
The model numbers for product certied by the
Federal Communications Commission (FCC -
United States of America), Industry Canada (IC),
and the European Community (CE) can be found in
the table below.
Table: Model numbers
CSA and ATEX
CSA Class I, Division 1 and 2 Rated Equipment:
part numbers end with “-CSA”
Example: GC012-CSA
ATEX Zone 0, 1 & 2: the letters “ATEX” are
included in the part numbers
Example: GC012-ATEX-11
7.2 Important Notes for
Hazardous Area Certified
Components
7.2a Specifications
Table: Battery type
Sensors: GCxxx-ATEX-11 series sensors, GS001-
ATEX-11, GS002-ATEX-11, GS010-ATEX-11,
GS011-ATEX-11, GS020-ATEX-11, GS005-
ATEX-11, GS050-ATEX-11 (all intrinsically safe):
II 1 G Ex ia IIC T4
GS550-ATEX-11 display:
II 3 G ExnA II T4
FCC and IC
Certified
CE
Certified
GC005
GC012
GC018
GC035
GC060
GC065
GC100
GC170
GS001
GS002
GS005
GS010-01
GS010-02
GS010-03
GS011
GS020
GS050
GS550
GS550-03
GS550-07
GS550-08
GS550-09
GS550-10
GC005-CE GC005-ATEX-11
GC012-CE GC012-ATEX-11
GC018-CE GC018-ATEX-11
GC035-CE GC035-ATEX-11
GC060-CE GC060-ATEX-11
GC065-CE GC065-ATEX-11
GC100-CE GC100-ATEX-11
GC170-CE GC170-ATEX-11
GS001-CE GS001-ATEX-11
GS002-CE GS002-ATEX-11
GS005-CE GS005-ATEX-11
GS010-01-CE GS010-01-ATEX-11
GS010-02-CE GS010-02-ATEX-11
GS010-03-CE GS010-03-ATEX-11
GS011-CE GS011-ATEX-11
GS020-CE GS020-ATEX-11
GS050-CE GS050-ATEX-11
GS550-CE GS550-ATEX-11
GS550-07-CE GS550-07-ATEX-11
GS550-08-CE GS550-08-ATEX-11
GS550-09-CE GS550-09-ATEX-11
GS550-10-CE GS550-10-ATEX-11
7. CERTIFICATION NOTES
WARNING!
• Understand the manual and the ATEX
manual addendums before operation.
• Replace batteries only in a
non-hazardous area.
• Substitution of components may impair
intrinsic safety.
• Substitution of components may impair
suitability for Class I, Division 2.
• Do not remove power cable from display
when on.
!
Models Battery type and
specification
GC005-ATEX-11
GC012-ATEX-11
GC018-ATEX-11
GC035-ATEX-11
GC060-ATEX-11
GC100-ATEX-11
GC170-ATEX-11
GS001-ATEX-11
GS002-ATEX-11
GS005-ATEX-11
GS007-01-ATEX-11
GS007-02-ATEX-11
GS010-01-ATEX-11
GS010-02-ATEX-11
GS010-03-ATEX-11
GS011-ATEX-11
GS020-ATEX-11
GS075-ATEX-11
“D” Type
3.6 V lithium batteries
Tadiran TL-5930 model
Temperature code “T4”
7.2b Ensuring Safe Operation in
Hazardous Areas
7.2c Product Repair And Servicing
LSI Products have no replaceable or user serviceable
parts except the antenna and the batteries. Suggested
load cell maintenance instructions are described in
the Maintenance section of this manual. For any other
suspected problems, damage or required servicing,
please contact your closest LSI ofce.
7.3 Equipment Markings
ATEX Part number (end with ATEX-10 or ATEX-11)
GCxxx, GS001, GS002, GS005, GS010, GS020
GS030
GS075
Load Systems
International Inc
Model №: GC012-ATEX-CE
Load Cell 5.4 t (12000 lb)
Single part line pull capacity
Please read reference
manual for details
Built in 2008
4495 Hamel Blvd, suite
110, Québec, QC,
Canada
Serial number is on the
front
II 1 G Ex ia IIC T4
08ATEX0068 Issuer: 0344
Exia IIC T4
WARNING – DO NOT
REPLACE BATTERY WHEN AN
EXPLOSIVE GAS ATMOSPHERE
MAY BE PRESENT
OPERATION 55CERTIFICATION NOTES
GS020
FCC
GCxxx, GS001, GS002, GS005, GS010, GS020
GS030
GS075
Inside Battery Boxes: GCxxx, GS001, GS002,
GS005, GS010, GS020 (ATEX and FCC)
Class 1 Division 1 intrinsically safe sensors
have the following stainless steel plate (p/n
UB223)
WARNING!
• Equipment must be correctly installed
according to the instructions described in
this manual and in the ATEX user manual
addendum, and need to be installed in
locations providing adequate protection
from impact and external damage.
• Always make sure the system works
properly. Test all componenents before
using the crane. A description of display
status and warning lights is available in the
Operation section of this manual.
!
Load Systems
International Inc
Model №: GC012
Load Cell 12 000 lb
Single part line pull capacity
IC: 7076A-ICGS000 FCC ID: QVBGS000
* This device complies with Part 15 of the FCC Rules.
Operation is subject to the following two conditions:
1) This device may not cause harmful interference, and
2) This device must accept any interference received,
including interference that may cause undesired
operation.
(ub219)
See manual for details.
Replace with Tadiran TL5930 lithium 3.6V battery. Use
non-corrosive RTV sensor safe silicone only. The use of other
silicones may void the warranty.
International Sales & Service
(
Houston
,
USA
)
: 281-664-1330
LSI INC.
Battery Operated:
D Type, Lithium, 3.6 VDC
Class I, Gr. A, B, C & D
Exia
INTRISICALLY SAFE
Temperature Code: T4
Model:
215780
CUS
UB325 Label
THE INFORMATION CONTAINED IN THIS
DRAWING IS THE SOLE PROPERTY OF
LOAD SYSTEMS INTERNATIONAL. ANY
REPRODUCTION IN PART OR AS A WHOLE
WITHOUT THE WRITTEN PERMISSION OF
LOAD SYSTEMS INTERNATIONAL IS
PROHIBITED.
PROPRIETARY AND CONFIDENTIAL
UNLESS OTHERWISE SPECIFIED
DIMENSION ARE IN INCHES
TOLERANCE ARE :
DECIMALS FRACTIONS
X
0.1 < 1/4
1/64
X.X
0.05 > 1/2
1/32
X.XX
0.01 >=1/2
1/16
X.XXX
0.002 ANGLE
0.5
X.XXXX
0.0005 ROUGHNESS 125
MAT.
DATE
CHECKED
Treatment:
WEIGHT
DRAWN
APPROVALS
A. Latvatalo
SCALE :
Drawing to Scale
RELEASE DATE: STATUS:
SIZE PRODUCT
DWG. NO.
A
REV.
SHEET 1 OF 1
UB325 2GS030-10
TITLE
www.loadsystems.com
2014-12-11
REVISIONS
REV.
DESCRIPTION
DATE
APPROVED
1
Update Notified Body ID number
2012-06-01
2
Update design, certificate number and ambient temp.range
2014-12-11
www.loadsystems.com
This device is intended as an operator aid only and is not a substitute for safe operating
practices. Read and understand the User’s Manual. Test before every use.
WARNING – DO NOT REPLACE BATTERY WHEN AN
EXPLOSIVE GAS ATMOSPHERE MAY BE PRESENT
MFD.
Model No
: GS030-10
Slew Sensor Transmitter
ID: Sira 14ATEX2332X
0891
II 1 G
Ex ia IIC T4 Ga
Ambient Temp: -20°C to +75°C
MFD. by Load Systems International
2666 boul. du Parc Technologique, Suite 190
Québec City, QC G1P 4S6 Canada
Tel: +1.281.664.1330
|
+1.888.819.4355
www.loadsystems.com
2666 boul. du Parc Technologique, Suite 190 | Québec, QC G1P 4S6
Please read User’s Manual for details
WARNING – DO NOT REPLACE BATTERY WHEN AN
EXPLOSIVE GAS ATMOSPHERE MAY BE PRESENT
0891
Sira 14ATEX2332X
Ambient Temp: -20°C to +75°C
II 1 G Ex ia IIC T4 Ga
MFD.
Model N
o
:
FCC ID: QVBGS000 IC: 7076A-ICGS000
* This device complies with Part 15 of the FCC Rules. Operation is subject to the following
two conditions: 1) This device may not cause harmful interference, and 2) This device must
accept any interference received, including interference that may cause undesired operation.
WARNING!
This device is intended as an operator aid only and is not a substitute for safe operating
practices. Read and understand the operator’s manual. Test before every use.
GS030
Slew Sensor Transmitter
USA: (888) 819 4355
Int.: +1 281 664 1330
ID:
WWW.LOADSYSTEMS.COM
REV.
DESCRIPTION
DATE
APPROVED
SCALE : 1:1
SIZE
DWG. NO.
A
REV.
MAT.
UNLESS OTHERWISE SPECIFIED
DIMENSION ARE IN INCHES
TOLERANCE ARE :
DECIMALS FRACTIONS
X
0.1 < 1/4
1/64
X.X
0.05 > 1/2
1/32
X.XX
0.01 >=1/2
1/16
X.XXX
0.002 ANGLE
0.5
X.XXXX
0.0005 ROUGHTNESS 125
DATE
CHECKED
SHEET 1 OF 1
RELEASE DATE :
THE INFORMATION CONTAINED IN THIS
DRAWING IS THE SOLE PROPERTY OF
LOAD SYSTEMS INTERNATIONAL. ANY
REPRODUCTION IN PART OR AS A WHOLE
WITHOUT THE WRITTEN PERMISSION OF
LOAD SYSTEMS INTERNATIONAL IS
PROHIBITED.
PROPRIETARY AND CONFIDENTIAL
Treatment:
UB301_rev20090515 AGS075
WEIGHT
PRODUCT
TITLE
DRAWN
APPROVALS
2009-05-13
www.load-systems.com
M. Cloutier
UB301 Label
REVISIONS
A
Format général + note matériel
2009/05/15
Matériel: Lexan 8B35
Adhésif: 468MP ou équivalent
Tolérances dimensionnelles: ±0.015’’
Résistant aux UV
* This device complies with Part 15 of the FCC Rules.
Operation is subject to the following two conditions: 1) This
device may not cause harmful interference, and 2) This
device must accept any interference received, including
interference that may cause undesired operation.
FCC ID: QVBGS080
IC: 7076A-ICGS080
Model : GS080
Radio Anti-Two-Block
Switch Weight
Wireless
Ignition hazard: “WARNING - POTENTIAL
ELECTROSTATIC CHARGING HAZARD”
56 The GS550 System
7.4 GS550 Display Labels
Figure: GS550 Display labels position
CSA Class 1 Div 2 and ATEX
1- Label UB217; 2- Label UB296-3;
3- Label UB296-2; 4-Label UB296-1 (ATEX);
4- Label UB228-1 (CSA specific);
5- (CSA Class I Div 2); 5- (ATEX);
7.5 Class 1 Division 1 and
Division 2 certifications
Class 1, Division 1 certification (intrinsically safe) is
available for most LSI sensors. Class 1, Division
2 certification (non-incendive) is available for the
GS550 display.
Certificate CSA #1332949 on master contract
215780 is available on request
Applicable requirements certied by CSA include:
• CSA Standard C22.2 No.0.4-M2004: Bonding
and grounding of electrical equipment
(protective grounding)
• CSA Standard C22.2 No.0-M1991: General
requirements Canadian electrical code part II.
• CSA Standard C22.2 No.0142-M1987: Process
control equipment
• CSA Standard C22.2 No.157-M1992:
Intrinsically safe and non-incendive equipment
for use in hazardous locations
• CSA Standard C22.2 No.213-M1987: Non-
incendive electrical equipment for use in class
I, division 2 hazardous locations
• UL Standard 508, seventeenth edition:
industrial control equipment
• UL Standard 913, sixth edition: intrinsically safe
apparatus and associated apparatus for use in
class I, II, III, division 1, hazardous (classied)
locations (LS Series)
• UL Standard 913, seventh edition: intrinsically
safe apparatus and associated apparatus
for use in class I, II, III, division 1, hazardous
(classied) locations (GS Series)
• UL Standard 1604, third edition: electrical
equipment for use in class I and II, division 2,
and class III hazardous (classied) locations.
7.6 ATEX certifications
Applicable standards certied by ATEX include:
• EN 60079-0 - Electrical apparatus for explosive
atmospheres - General requirements
• EN 60079-11- Explosive atmospheres - Part 11:
Equipment protection by intrinsic safety “i”
• EN 60079-26 Explosive atmospheres - Part
26: Equipment with equipment protection level
(EPL) Ga
Test Report: SIRA R70010429A
.MI
L.RAT
MENU
GS550
%0 10 20 30 40 50 60 70 80 90 100 110
5
CAUTION
EXPOSURE TO
PR E S S U R E
WASHING WILL
VOID ALL
FAC T O R Y
WARRANTIES
LOAD SYSTEMS
INTERNATIONAL
CAUTION!
DO NOT connect NOR
disconnect unless
the area is known to
be non-hazardous
WARNING!
Substitution of components
may impair suitability
for Class 1 Division 2
CAUTION
EXPOSURE TO
PRESSURE
WASHING WILL
VO ID ALL
FAC T O R Y
WAR R A N T I E S
LOAD SYSTEMS
INTERNATIO N A L
CAUTION!
DO NOT connect NOR
disconnect unless
the area is known to
be non-hazardous
WARNING!
Substitution of components
may impair suitability
for Class 1 Division 2
LSI In. GS550 CSA
12 VDC, 1.0A
Class 1 Division 2
Groups A, B, C, D
T4A
4
1
2
3
CAUTION
EXPOSURE TO
PRESSURE
WASHING WILL
VOID ALL
FACTORY
WARRANTIES
CAUTION!
DO NOT connect NOR
disconnect unless
the area is known to
be non-hazardous
WARNING!
Substitution of components
may impair suitability
for Class 1 Division 2
or ATEX
WARNING!
POTENTIAL
ELECTROSTATIC CHARGING
HAZARD
SEE INSTRUCTIONS
LSI In. GS550 CSA
12 VDC, 1.0A
Class 1 Division 2
Groups A, B, C, D
T4A
Load Systems International
USA: (888) 819 4355
International: +1 281 664 1330
Web: www.loadsystems.com
Email: sales@loadsystems.com
WARNING!
This device is intended as an operator
aid only and is not a substitute for
safe operating practices. Read and
understand the operator’s manual.
Test before every use.
FCC ID: QVBGS550 IC: 7076A-ICGS550
* This device complies with Part 15 of the
FCC Rules. Operation is subject to the
following two conditions:
(1) This device may not cause harmful
interference, and
(2) This device must accept any interference
received, including interference that may cause
undesired operation.
ID: 40450
Load Systems International
International: +1 281 664 1330
Web: www.loadsystems.com
Email: sales@loadsystems.com
W
ARNING
!
This device is intended as an operator
aid only and is not a substitute for
safe operating practices. Read and
understand the operator’s manual.
Test before every use.
GS550-ATEX-11
MFG: 2015
ID: 50483
II 3 G Ex nA IIC T4
Quebec, Canada G1P 4S6
Ta = -30ºC to 60ºC
OPERATION 57CERTIFICATION NOTES
7.7 FCC and IC – Instructions to
the User
This equipment has been tested and found to
comply with the limits for a class B digital device,
pursuant to part 15 of the FCC Rules. These limits are
designed to provide reasonable protection against
harmful interference in a residential installation. This
equipment generates, uses, and can radiate radio
frequency energy and if not installed and used in
accordance with the instructions, may cause harmful
interference to radio communications. However,
there is no guarantee that interference will not occur
in a particular installation. If this equipment does
cause harmful interference to radio or television
reception, which can be determined by turning the
equipment off and on, the user is encouraged to try
to correct the interference by one or more of the
following measures:
• Reorient or relocate the receiving antenna.
• Increase the separation between the equipment
and receiver.
• Connect the equipment into an outlet on a
circuit different from that to which the receiver
is connected.
• Consult the dealer or an experienced radio/TV
technician for help.
In order to maintain compliance with FCC
regulations, shielded cables must be used with
this equipment. Operation with non-approved
equipment or unshielded cables is likely to result in
interference to radio and TV reception.
FCC ID: QVBGS550 IC: 7076A-ICGS550
RF Exposure Warning:
This product complies with FCC/IC radiation
exposure limits set forth for an uncontrolled
environment. To comply with RF exposure
requirements, the unit must be installed and
operated with 20 cm (8 in.) or more between
the product and your body. This product may
not be collocated or operated in conjunction
with any other antenna or transmitter.
This device has been designed to operate
with the antennas listed below, and having
a maximum gain of 2.0 dB. Antennas not
included in this list or having a gain greater
than 2.0 dB are strictly prohibited for use with
this device. The required antenna impedance is
50 ohms.
To reduce potential radio interference to other
users, the antenna type and its gain should
be so chosen that the equivalent isotropically
radiated power (e.i.r.p.) is not more than that
permitted for successful communication.
Antenna List
LSI P/N: TA001
Description: 1/4 wave monopole
MFG Linx Technologies
P/N ANT-916-CW-QW
LSI P/N: TA008
Description: 1/2 wave dipole
MFG: Nearson
P/N: S467AH-915S
FCC ID: QVBGS000 IC: 7076A-ICGS000
FCC ID: QVBGS001 IC: 7076A-ICGS001
FCC ID: QVBGS050 IC: 7076A-ICGS050
FCC ID: QVBGS075 IC: 7076A-ICGS075
RF Exposure Warning:
This product complies with FCC/IC radiation
exposure limits set forth for an uncontrolled
environment. To comply with RF exposure
requirements, the unit must be installed and
operated with 20 cm (8 in.) or more between
the product and your body. This product may
not be collocated or operated in conjunction
with any other antenna or transmitter.
This device has been designed to operate
with the antennas listed below, and having
a maximum gain of 3.0 dB. Antennas not
included in this list or having a gain greater
than 3.0 dB are strictly prohibited for use with
this device. The required antenna impedance is
50 ohms.
To reduce potential radio interference to other
users, the antenna type and its gain should
be so chosen that the equivalent isotropically
radiated power (e.i.r.p.) is not more than that
permitted for successful communication.
Antenna List
LSI P/N: TA011
Description: 1/4 wave monopole
MFG Load Systems International
IMPORTANT! Changes or modifications to
this equipment not expressly approved by the
party responsible for compliance could void the
user’s authority to operate the equipment.
!
58 The GS550 System
7.8 EMI / EMC
EMI/EMC (Electro-Magnetic Immunity & Electro-
Magnetic Compatibility):
EN 301 489-3 V1.4.1 (2002-08)
Clause 8.2: Limits for radiated emissions from
ancillary equipment, measured on a standalone
basis (measuring distance of 10m): Pass
Clause 8.3: Limits for conducted emissions DC
power input/ouput ports: Pass
Test method used: CISPR 22, EN 61000-3-2: 2000
and EN 61000-3-3:1995+ A1:2001
All tests were performed using measurement
apparatus defined in CISPR 16-1. Radiated
emissions measurements conformed to
requirements of CISPR 16-1.
Clause 8: immunity tests
Enclosure-radio frequency electromagnetic eld,
EN 61000-4-3: Pass
Signal – RF common mode, EN 61000-4-6: Pass
DC Power input ports, RF common mode, EN
61000-4-6: Pass
Clause 9.2, radio frequency electromagnetic eld:
Pass
Clause 9.5, radio frequency common mode: Pass
ESD (Electro-Static Discharges)
LSI products are tested against norm EN 61000-4.
Other Compliances
• SAE J159 and SAE J987
• ASME B30.5-2000
• Franklin laboratory: LSI products are safe to
use in proximity to blasting caps
• New-York City: MEA 110-05-E, in compliance
with 19.1.1(a).1 requirements of Reference
Standard RS 19-2 of the Building Code
• ABS (American Bureau of Shipping)
API Spec 2C compliant
7.9 Environmental conditions
7.10 Cleaning and
decontamination
Exposure to pressure washing will void all factory
warranties. Use a clean towel, water and soft soap
for all cleaning and decontamination.
Ambient
Temperature
84° C maximum for the
sensors, and 59° C maximum
for the display
Operating
Temperature
Sensors: -35° C to +85° C
Display: -30° C to +60° C
Humidity
Range
0% to 100%
IP Rating IP65
IP55 (CSA/ATEX)
CERTIFICATION NOTES 59
7.11 CE
7.11a Declaration of Conformity
7.11b CE Safety
WARNING! When captors are used, the
ambiant temperature should not be higher
than 84°C and the display should not be used
when the ambiant temperature is higher than
59°C, otherwise there can be a burn possibility.
!
IMPORTANT! The IP of equipment
corresponds to 65.
!
WARNING! For the operator’s safety, take
only the ambiant temperature range into
consideration. The device should be used within
this range specified above.
!
WARNING! The protection will be impaired
if the material and equipment are used in a
manner not specified by the manufacturer.
!
60 The GS550 System
1) parts of line
2) crane riGGinG
3) display settinGs
3a) WeiGht units
3B) Wind units
3c) display lanGuaGe
3d) liGht intensity
3e) lcd contrast
3f) BackliGht mode
4) installation
4a) sensor list
4a1) sensoR type and Radio identification
numBeR
4a2) system seLected configuRation numBeR
4a3) configuRation numBeR seLection mode
4B) sensor caliBration
4B1) automatic vaLue caLiBRation wizaRd
4B2) manuaL paRameteR caLiBRation
4B3) Reset sensoR paRameteRs
4c) radius settinGs
4c1) Boom Length
4c2) sLew offset
4c3) Boom foot height
4c4) Boom defLection
4c5) Boom top Length
4c6) Boom top offset
4c7) no Load defLection
4c8) JiB offset
4c9) Lattice extension offset
4c10) JiB mounting point peRpendicuLaR
4c11) JiB mounting point paRaLLeL
4c12) height toLeRance
4c13) seLect sheave
4c14) JiB Length
4c15) Luffing JiB Length
4c16) Lattice extension Length
4c17) manuaL Length
4c18) sheave head Length peRpendicuLaR
4c19) sheave head Length paRaLLeL
4c20) sheave Radius
4c21) deduct
4d) chart settinGs
4d1) opeRation mode
4d2) cRane capacity chaRt inteRpoLation
4d3) out of chaRts defauLt woRking Load Limit
4d4) enaBLe staRt section
4d5) enaBLe stop section
4d6) RetRacted Boom Length toLeRance
4d7) inteRmediate Boom Length toLeRance
4d8) extended Boom Length toLeRance
4d9) Radius toLeRance
4d10) Boom angLe toLeRance
4e) memory Banks
4e1) copy configuRation to memoRy Bank a
4e2) copy configuRation to memoRy Bank B
4e3) copy configuRation to memoRy Bank c
4e4) copy memoRy Bank a to cuRRent
configuRation
4e5) copy memoRy Bank B to cuRRent
configuRation
4e6) copy memoRy Bank c to cuRRent
configuRation
4e7) RestoRe factoRy configuRation
4e8) cLeaR configuRation
4f) data loGGer
4f1) data LoggeR mode
4f2) adJust date
4f3) adJust time
4G) lockout settinGs
4g1) waRning LeveL
4g2) aLaRm LeveL
4g3) Lockout LeveL
4g4) white wiRe Lockout tRiggeR
4g5) gReen wiRe Lockout tRiggeR
4g6) oRange wiRe Lockout tRiggeR
4g7) BLue wiRe Lockout tRiggeR
4g8) Lockout ReLay inveRted
4h) passWord settinGs
4h1) set administRatoR passwoRd
4h2) set useR passwoRd
4h3) taRe menu passwoRd pRotection
4h4) Limit menu passwoRd pRotection
4h5) info menu passwoRd pRotection
8. GS550 MENU OUTLINE
GS550 MENU OUTLINE 61
4h6) system staRt-up passwoRd pRotection
4h7) paRts of Line menu passwoRd pRotection
4h8) chaRt Rigging passwoRd pRotection
4h9) dispLay settings passwoRd pRotection
4h10) sensoR List passwoRd pRotection
4h11) sensoR caLiBRation passwoRd pRotection
4h12) Radius settings passwoRd pRotection
4h13) chaRt settings passwoRd pRotection
4h14) memoRy Banks passwoRd pRotection
4h15) data LoggeR passwoRd pRotection
4h16) Lockout settings passwoRd pRotection
4h17) netwoRk options passwoRd pRotection
4h18) system diagnostic passwoRd pRotection
4h19) aLaRm Bypassed pRotection
4i) netWork options
4i1) dispLay mode
4i2) set-up sensoR RepeateR
4i3) Last RepeateR pRogRammed
4i4) instaLL update
4j) Work area manaGement
4J1) sLew appRoach
4J2) height appRoach
4J3) Radius appRoach
4J4) use oRange wiRe foR appRoach
5) system diaGnostic
5a) system sensors diaGnostic
5B) radio netWork diaGnostic
5B1) Radio netwoRk BackgRound noise
5B2) List Last 32 sensoRs Received
5B3) seaRch foR sensoRs
5c) lockout diaGnostic
5c1) white wiRe status and seLf-test
5c2) gReen wiRe status and seLf-test
5c3) oRange wiRe status and seLf-test
5d) display diaGnostic
5d1) time and date
5d2) time cLock BatteRy test
5d3) exteRnaL poweR suppLy voLtage
5d4) inteRnaL tempeRatuRe
5d5) gs550 Base station identification numBeR
5d6) gs550 (poRtaBLe) BatteRy LeveL
5d7) Radio (ceRtification and fRequency)
5e) diGital input diaGnostic
5e4) BLue wiRe status
62 The GS550 System
9. LSI PRODUCT LIMITED WARRANTY - APRIL 1ST, 2013
9.1 Limited Warranty
LOAD SYSTEMS INTERNATIONAL INC. (hereafter
“LSI”) warrants its products (the “Products”) will be
free from defects in materials and workmanship for
a period as determined by the product family as
indicated below (the “Warranty Period”).
Warranty
Length
Product Family
24 months
GC Series Load Cells, GD Series
Line Riders, GP Series Load
Pins GS001, GS002, GS003,
GS004, GS005, GS007, GS010,
GS011, GS012, GS020, GS030,
GS031, GS035, GS050, GS075,
GS101, GS106, GS110, GS112,
GS220, GS221, GS222, GS224,
GS550, GS820, LP Series Load
Pins, LS051, LS055, PT00100
12 months GS026, GS320, GS375
Unless otherwise specied, the default Warranty
Period for the Products is 12 months after delivery of
such product. Please consult LSI for any Product that
is not listed in the above chart for further details.
The Warranty Period commences after delivery
of such Products to the user (as evidenced on a
LSI document) subject to installation and use in
accordance with specications described in the LSI
Installer and User’s Manual, as amended from time to
time, LSI technical materials and any related writings
published by LSI with respect with such Products and
any applicable industry standards.
During the Warranty Period, LSI or its designated
service representative shall repair, or at its option,
replace any Product that is conrmed to be defective
by LSI, in its sole discretion, in accordance with the
Limited Warranty Services Procedures described in
this section.
9.2 Warranty Services Procedures
In order to benet from this Limited Warranty, the
purchaser must notify LSI’s customer service or LSI’s
authorized distributor or representative originally
responsible for the sale of the Products within 10 days
of the occurrence of a suspected defect in materials
or workmanship, and in any case prior to the expiry of
the Warranty Period. Timely notication will permit the
purchaser to obtain a Return Authorization Number
which will indicate return procedures and terms and
conditions of such returns. A proof of purchase of the
Product, such as an invoice or a receipt certifying the
validity of the Warranty, must be presented in order
to obtain Limited Warranty coverage. In any event,
even if a Return Authorization Number is provided
to purchaser, LSI reserves the right to inspect the
damaged Product or part before its nal decision to
repair or replace the defective Product or part.
The Product or part shall be returned to LSI or its
designated service representative, accompanied
by the Return Authorization Number with prepaid
shipping charges. The purchaser must insure the
shipment or accept the risk of loss or damage
during the shipment. Purchaser shall also pay any
tariff or duty applicable to the return of the defective
part or Product. LSI will, at its option, repair or
replace the Product or part returned to LSI or to its
designated service representative. LSI owns all parts
or Products replaced, repaired or removed from a
repaired Product. If LSI repairs a Product, the Product
Warranty coverage Period is not extended and the
Limited Warranty shall expire as if uninterrupted at the
end of the last month of the original Warranty Period
from shipping from LSI. If LSI replaces a Product, the
replaced Product is warranted for the remainder of the
original term or sixty consecutive (60) days, whichever
is longer.
LSI reserves the right to require from the user or
owner of the Products, prior to determining if the
Limited Warranty coverage is applicable, that LSI
receive the data logging equipment used with the
Products and that LSI be authorized to retrieve all
information from such data logging equipment in order
to, among others, ensure that the written instructions
and applicable standards, including safety margins,
were respected and not exceeded during Product use.
Failure by the owner or user of the Product to supply
such information shall be deemed a material default
of the terms and conditions of this Limited Warranty
and shall be irrevocably construed as evidence that
the Product was misused or abused. Consequently
LSI shall irrevocably be relieved of any obligations to
compensate the user or owner of the Product for any
and all damages resulting from Product failures when
data logging equipment, and access to its content,
cannot be freely and readily provided, unhampered, to
LSI.
LSI will pay ground freight transportation costs of
replacement or repaired parts or Products to the
destination in the countries in which it maintains a
service center (currently Canada, continental United
States of America, United Kingdom, Australia and the
United Arab Emirates) (the “Territory”). LSI will not pay
any transportation costs of replacement or repaired
parts to a destination outside of the Territory. Shipping
and handling costs to locations outside the Territory
shall be the responsibility of and borne by Purchaser
or Owner of the Product prior to any shipment by LSI.
(Contact LSI to obtain a Return Authorization Number
and the address to ship parts).
9.3 Exclusion of Other Warranties
THE ABOVE WARRANTY IS THE SOLE WARRANTY
APPLICABLE AND THERE ARE NO EXPRESS,
LEGAL OR IMPLIED WARRANTIES OR CONDITIONS
63
IN RELATION TO ANY PRODUCTS INCLUDING
ANY IMPLIED WARRANTY OR CONDITION OF
MERCHANTABILITY, NON-INFRINGEMENT OR
FITNESS FOR A PARTICULAR PURPOSE AND
THOSE OTHERWISE ARISING BY STATUTE
OR OTHERWISE IN LAW OR FROM A COURSE
OF DEALING OR USAGE OF TRADE, WHICH
ARE EXPRESSLY DISCLAIMED. NO ORAL OR
WRITTEN INFORMATION OR ADVICE GIVEN BY
LSI OR ITS EMPLOYEES OR REPRESENTATIVES
SHALL CREATE A WARRANTY OR CONDITION
OR IN ANY WAY INCREASE THE SCOPE OF LSI’S
OBLIGATIONS. LSI DOES NOT WARRANT THAT THE
BUSINESS RESULTS OBTAINED FROM THE USE
OF THE PRODUCTS WILL BE APPROPRIATE OR
ADEQUATE FOR THE PURCHASER.
9.4 Exclusion
This Limited Warranty does not cover and shall not
apply to:
Any Product that is misused or abused, including
being altered, modied or repaired not in accordance
with LSI written instructions or authorizations or
used not in compliance with LSI’s instructions and/or
industry standards and practices;
Any incidental costs or expense, such as shipping
charges to LSI or an designated service representative
as well as the technician out-of-pocket expenses
including traveling, lodging and meal expenses, if
any; The damages caused during the transport or
the moving of the Product;
Damages caused by accidents, abuse, misuse, a
force majeure (described as events outside a LSI’s or
any Product user’s control, including war, riot, strikes,
embargoes) or external cause;
Any cost, damage or expenses for eld labor or
any other expenses related to or arising from the
replacement of defective parts.
Products used for pile-driving, wire rope activated
clamshell or dragline applications. If purchaser uses
the Products for pile-driving, wire rope activated
clamshell or dragline application, the Limited Warranty
will be deemed to have been violated for abuse.
Any costs associated with providing LSI with data
logging equipment.
9.5 Limitation of Liability
To the maximum extent permitted by applicable law,
in no event will LSI be liable to the purchaser or any
third party for any indirect, special, consequential,
incidental or exemplary damages whatsoever,
including but not limited to loss of revenue or prot,
lost or damaged data, business interruption or any
other pecuniary loss whether based on contract,
tort or other causes of action, even if LSI has been
advised of the possibility of such damages. In
any event, the total liability of LSI arising from any
cause of action or claim whatsoever,
whether (1) in
contract, (2) in tort (including negligence, whether
sole, joint, contributory, concurrent or otherwise, but
not including intentional, reckless or wanton tort),
(3) under strict liability, (4) under any environmental
or antipollution law or regulation, (5) connected with
any toxic or hazardous substance or constituent,
(6) arising out of any representation or instruction,
or under any warranty, (7) or otherwise, arising out
of, connected with, or resulting from the design,
manufacture, sale, resale, delivery, repair, replacement
or use of Products or the furnishing of any service
shall in no event exceed the price allocable to and
paid to LSI for the individual unit of Products or
service or part thereof which gives rise to the cause of
action or claim.
SOME STATES OR JURISDICTIONS DO NOT ALLOW
THE LIMITATION OR EXCLUSION OF LIABILITY FOR
INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO
THE ABOVE LIMITATION OR EXCLUSION MAY NOT
APPLY TO YOU.
9.6 Recommended Practices
LSI recommends careful consideration of the following
factors when specifying and installing the Products.
Before installing a Product, the Installation, Operation,
and Maintenance instructions provided with the unit
must be read and understood and complied with.
9.7 Choice of Law
This Limited Warranty shall be governed by and
construed in accordance with:
- the laws of the Province of Quebec, Canada for
products sold by LSI in Quebec;
- the laws of the Province of Ontario, Canada for
products sold by LSI in Ontario and anywhere else in
Canada; and
- the laws of the State of New York for products sold
by LSI anywhere in the United States of America or
anywhere else, excluding Canada.
9.8 Entire Agreement
This document contains the entire agreement of the
parties regarding the subject matter of the Product
and supersedes all previous communications,
representations, understandings and agreements,
either oral or written, between you and LSI.
9.9 Vienna Convention Excluded
The United Nations Convention on Contracts for the
International Sale of Goods does not apply to this
Limited Warranty.
LIMITED WARRANTY - APRIL 1, 2013
GM550_ENG_rev20150225 www.loadsystems.com
© 2015, Load Systems International Inc.
LSI technical support is available
24 hours a day, 7 days a week
techsupport@loadsystems.com
CANADA
PRODUCTION AND R&D
Load Systems International Inc.
2666 boul. du Parc Technologique
Suite 190, Québec, QC G1P 4S6
Tel: +1.418.650.2330
Fax: +1.418.650.3340
sales@loadsystems.com
AUSTRALIA
LSI Robway Pty Ltd.
32 West Thebarton Road
Thebarton, South Australia 5031
Tel: +61 (0) 8.8238.3500
Fax: +61 (0) 8.8352.1684
sales@lsirobway.com.au
DUBAI – UAE
Load Systems International FZE
Q3-171 SAIF Zone
PO Box 7976
Sharjah, UAE
Tel: 971.6.557.8314
Fax: 971.6.557.8315
lsifzc@emirates.net.ae
UK
Load Systems UK Ltd.
Unit 5, Silverfield House
Claymore Drive
Aberdeen Energy Park, Bridge of Don
Aberdeen AB23 8GD
Scotland, UK
Tel: +44 (0) 1224.392900
Fax: +44 (0) 1224.392920
uksales@loadsystems.com
USA
Load Systems
International Corp.
9633 Zaka Road
Houston, TX 77064
Toll Free Tel: +1.888.819.4355
Toll Free Fax: +1.888.238.4099
Tel: +1.281.664.1330
Fax: +1.281.664.1390
sales@loadsystems.com
