GP 022 CHP SI Engines 9 19 11
User Manual: 022
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GP 022
9/19/2011
Page 1 of 41
State of New Jersey
Department of Environmental Protection
Air Quality Permitting
General Permit (GP 022)
Combined Heat and Power Stationary Spark Ignition
Reciprocating Engine(s) less than or equal to
65 MMBTU per hour
This General Permit allows for the construction, installation, reconstruction, modification and
operation of:
• A single combined heat and power (CHP) stationary spark ignition reciprocating
engine, with or without duct burner, which has a maximum heat input rate less than
or equal to 65 million BTU per hour (MMBTU/hr) based on the higher heating value
(HHV) of the fuel; or
• Multiple combined heat and power (CHP) stationary spark ignition reciprocating
engines, with or without duct burners, which have a combined total maximum heat
input rate less than or equal to 65 MMBTU/hr based on the HHV of the fuel.
The potential to emit (PTE) for the equipment covered under this General Permit shall be
established based on the General Permit Number selected by the Permittee on the Registration
Form.
Each facility may possess only one GP-022 at any time. If a facility wants to replace or make
changes to an existing source that's already registered under GP-022, then a new General Permit
registration is required. This new General Permit registration will supersede the existing General
Permit.
This General Permit can only be used for a combined heat and power (CHP) spark ignition
engine unit with a minimum total designed Efficiency (E) greater than or equal to 65 percent.
This General Permit is applicable to a single or multiple combined heat and power (CHP)
stationary spark ignition reciprocating engine units, with or without duct burners, combusting
only natural gas or propane.
GP 022
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I. DEFINITIONS
The terms used in this General Permit shall have the meanings given to them in N.J.A.C. 7:27 et
seq. or as listed below:
"Combined heat and power spark ignition engine unit" means a unit in which excess or
byproduct heat energy produced by spark ignition engines, with or without duct burners, can be
used in direct process applications and indirectly to produce steam or other useful heat recovery.
"Department" means the New Jersey Department of Environmental Protection.
"Duct burner" means a piece of equipment used with a combustion turbine or stationary
reciprocating engine to increase the steam generating capacity of heat recovery steam generators.
A duct burner consists of pipes and small burners that are placed in the exhaust duct upstream of
the heat recovery steam generator. The duct burner allows firing of fuel to supplement the
exhaust heat energy of the turbine or engine. A duct burner is a type of indirect heat exchanger.
“Fuel transfer” means the period of time from initiation of the transfer process in the spark
ignition engine between gaseous fuels to the completion of this process, not to exceed 30
minutes.
“Maximum heat input rate” means, for a given piece of fuel-burning equipment, its maximum
steady state fuel firing rate, in BTU per hour of gross heat input based on the fuel’s higher
heating value, as determined by the design rating of the equipment manufacturer. Fuel limiting
device such as - an orifice plate restriction - or control valve limiting mechanism or any device
can not be used to lower the maximum design heat input rating.
"NSPS JJJJ" means Standards of Performance for New Sources as promulgated under 40 CFR
60, commonly referred to as New Source Performance Standards, applicable to stationary spark
ignition internal combustion engines.
“Shutdown of stationary spark ignition reciprocating engine” means the period of time from
initial lowering of spark ignition reciprocating engine output to below 50 percent of full load to
the cessation of spark ignition reciprocating engine operation not to exceed 30 minutes.
“Start-up of stationary spark ignition reciprocating engine” means the period of time from
initiation of spark ignition engine operation until it reaches a steady state of 50 percent full load
conditions, not to exceed 60 minutes.
GP 022
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II. AUTHORITY
The General Permit is issued under the authority granted to Air Quality Permitting pursuant to
N.J.S.A. 26:2C-9.2. This General Permit shall allow for inspections and evaluations to assure
conformance with all provisions of N.J.A.C. 7:27 et seq., NSPS Subpart A and NSPS Subpart
JJJJ.
III. APPLICABILITY
This General Permit allows for the construction, installation, reconstruction, modification and
operation of:
• A single combined heat and power (CHP) stationary spark ignition reciprocating
engine, with or without duct burner, which has a maximum heat input rate less than
or equal to 65 million BTU per hour (MMBTU/hr) based on the higher heating value
(HHV) of the fuel; or
• Multiple combined heat and power (CHP) stationary spark ignition reciprocating
engines, with or without duct burners, which have a combined total maximum heat
input rate less than or equal to 65 MMBTU/hr based on the HHV of the fuel.
The potential to emit (PTE) for the equipment covered under this General Permit shall be
established based on the General Permit Number selected by the Permittee on the Registration
Form.
Each facility may possess only one GP-022 at any time. If a facility wants to replace or make
changes to an existing source that's already registered under GP-022, then a new General Permit
registration is required. This new General Permit registration will supersede the existing General
Permit.
This GP consists of Sections I through VIII and the completed registration form. Each section of
this GP and completed registration form are enforceable.
This General Permit can only be used for a combined heat and power (CHP) spark ignition
engine unit with a minimum total designed Efficiency (E) greater than or equal to 65 percent.
The total efficiency of each combined heat and power system shall be calculated using equations
[eq1], [eq2], and [eq3].
E = P/(Fuel Input / 3.413 x10^6 Btu/MW-hr)---------------[eq1]
P = (Pe)t + Ps + Po---------------- [eq2]
Where:
GP 022
9/19/2011
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P = gross energy output of the reciprocating engine system in MW
Fuel Input = amount of fuel used by the engine and the duct burner in Btu/hr (HHV)
(Pe)t = electrical energy output of the reciprocating engine in MW
Ps = is the useful thermal energy of the steam measured relative to ISO conditions, not
used to generate additional electric or mechanical output, in MW, calculated as follows:
Ps = Q x H /(3.413 x10^6 Btu/MW-hr) -------------- [eq3]
Po= is the other useful heat recovery, measured relative to ISO conditions, not used for
steam generation.
Where:
Q = measured steam flow rate in lb/hr
H = enthalpy of the steam at measured temperature and pressure relative to ISO
conditions in Btu/lb, and,
3.413 x10^6 = conversion from Btu/hr to MW.
This General Permit is applicable to a single or multiple combined heat and power (CHP)
stationary spark ignition reciprocating engine units, with or without duct burners, combusting
only natural gas or propane.
IV. MONITORING, RECORDKEEPING AND REPORTING
This General Permit includes monitoring requirements using stack emissions testing as well as
recordkeeping and reporting requirements that are sufficient to demonstrate the facility’s
compliance with the applicable State and Federal requirements consistent with the following:
1. Provisions to implement the testing and monitoring requirements of N.J.A.C. 7:27-8.13,
the recordkeeping and reporting requirements of N.J.A.C. 7:27-8.13(d)(4), and all
emissions monitoring and analysis procedures or compliance assurance methods required
under the applicable requirements.
2. This General Permit requires initial stack testing for compliance with NOx, CO, VOC
and formaldehyde State of the Art limits. Subsequent compliance with NOx, CO, and
VOC limits during the permit term will be demonstrated through annual stack emission
testing. The provisions of NSPS JJJJ also require stack testing after every 8760 hours of
operation or three years, whichever comes first. These and other monitoring,
recordkeeping and reporting requirements are in Compliance Plan at Section VIII.
Eligibility for this General Permit is based on the maximum heat input rate for the reciprocating
engine(s) and duct burner combined, if equipped, and the amount of each fuel used. Permittees
are required to monitor the amount of each fuel combusted and maintain documentation of the
maximum heat input rate of the duct burner and spark ignition reciprocating engine(s). The
reciprocating engine(s) and the duct burner’s potential to emit and the amount of fuel combusted
GP 022
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are based on the General Permit Number selected under Annual Gaseous Fuel Limits Table in
Section VII.
The provisions in the General Procedures for General Permits, located at
www.state.nj.us/dep/aqpp, apply to the equipment covered by this General Permit.
V. EXCLUSIONS
In addition to the exclusions specified in the General Procedures for General Permits, this
General Permit may not be used where annual emissions of any air contaminant from the
General Permit would increase emissions from the facility by such amounts that would make the
facility subject to the requirements pursuant to N.J.A.C. 7:27-18 (Emission Offset Rule) or 40
CFR 51, Appendix S (Emission Offset Interpretative Ruling)), 40 CFR 52.21 (PSD), or make the
facility a major source of HAPs as defined in 40 CFR 63 (National Emission Standards for
Hazardous Air Pollutants for Source Categories).
Any facility that obtains General Permit(s) must determine based on its own evaluation that none
of the General Permit(s) would cause the facility to be subject to N.J.A.C. 7:27-18 (Emission
Offset Rule) or 40 CFR 51, Appendix S (Emission Offset Interpretative Ruling), 40 CFR 52
(PSD), or make the facility a major source of HAPs as defined in 40 CFR 63 (National Emission
Standards for Hazardous Air Pollutants for Source Categories). The basis for this determination
must be kept on site and included with the next Permit modification that increases actual
emissions. If found that the General Permit has caused the facility to be subject to the above
regulations, the authorization contained in the General Permit is null and void and installation of
equipment under this General Permit will subject the facility to appropriate enforcement action.
This General Permit can not be used to register the following equipment:
1. Simple cycle spark ignition internal combustion engines that exclusively produce
electricity.
2. Spark ignition internal combustion engines with duct burners or spark ignition internal
combustion engines without duct burners with a maximum gross heat input rate greater
than 65 MMBTU per hour.
3. Spark ignition engines or duct burners that combust fuels other than natural gas or
propane. Fuels that are not allowed to be combusted include but are not limited to the
following commercial fuels including fuels such as diesel, No. 2, No. 4, No. 5 or No. 6
fuel oil, and non commercial fuels including such as crankcase oil, spec-oil, or any other
used oils, landfill or refinery gas, facility byproducts, or any other type of waste
materials, exclusively or in mixtures with commercial fuels.
4. Direct fired external combustion process including but not limited to space heaters or
process heaters associated with a manufacturing process.
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5. Incinerators, furnaces, kettles, crucibles, stills, roasters, re-boilers, kilns, space heaters or
process heaters and other combustion equipment that does not meet the Applicability
criteria in Section III.
6. Duct burner operating independently from the spark ignition internal combustion engine.
VI. EQUIPMENT SPECIFICATIONS
The permittee shall retain on site the following specifications for each Combined Heat and
Power (CHP) spark ignition reciprocating engine and continuous process monitor:
1. The maximum heat input rate of each Combined Heat and Power (CHP) spark ignition
reciprocating engine unit measured in millions BTU/hr (HHV), per written
manufacturer’s specifications or the manufacturer’s nameplate on the equipment.
2. Each CHP engine must be designed to meet the emission levels summarized in Table 1
below.
Table 1
Pollutant Emission Levels
Oxides of Nitrogen (NOx) 0.15 grams/BHP-hr
Carbon Monoxide (CO) 0.50 grams/BHP-hr
Volatile Organic Compounds (VOC) 0.15 grams/BHP-hr
3. The stack of each CHP unit must have a height of at least 35 feet if the maximum rated
heat inputs of all CHP units are less than or equal to 20 MMBTU/hr.
The stack of each CHP unit must have a height of at least 50 feet if maximum rated heat
input of all CHP units are greater than 20 MMBTU/hr and less than or equal to 65
MMBTU/hr. Restrictions to the stack height and maximum heat input rate ensure the
health risk associated with any HAPS emissions will remain negligible.
4. Fuel flow rate and cumulative fuel use monitors are required.
VII. POTENTIAL TO EMIT (PTE) OPTIONS
1. There are five choices of General Permit Numbers under Annual fuel limits in
Table 2 for Options listed below. Each General Permit Number has associated potential
to emit (PTE) limits for criteria pollutants, in tons per year (tpy) with corresponding
gaseous fuel usage in million cubic feet per year (MMCF/yr).
GP 022
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The annual PTE is based on the maximum allowable gaseous fuel limit based on a 12
consecutive month period (rolling one-month basis). Fuel totalizers and fuel flow
monitors are required.
When registering for this General Permit, only one General Permit Number can be
selected from one of the five General Permit Numbers listed at the Annual Fuel Limits
table. Selection of a General Permit Number establishes a permit potential to emit for the
contaminants associated with that number.
2. The PTE limits for short term emissions in pound per hour (lb/hr) for gaseous fuel
are calculated in the registration form, by entering the maximum heat input rate (HHV) of
the combined heat and power equipment. The maximum heat input rate should be the
same as entered in Section D of the registration form.
The permittee should enter the maximum heat input rate (HHV) of the engine unit into
the registration form to get the pound per hour values of criteria pollutants and submit to
the Department the completed registration form when registering for this General Permit.
GP 022
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* - less than reporting thresholds.
“Output Based Regulators Handbook” calculations methods used to estimate emission rates at 65% total efficiency.
TABLE 2 OPTIONS
ANNUAL GASEOUS FUEL LIMITS
POTENTIAL TO EMIT (IN TONS PER YEAR) ARE ESTABLISHED BY SELECTING THE TOTAL FUEL LIMIT FOR ALL
COMBINED HEAT AND POWER SPARK IGNITION RECIPROCATING ENGINES AND DUCT BURNERS COMBUSTING
ANY OF THE FOLLOWING FUELS: NATURAL GAS OR PROPANE.
Fuel Limit for all
Equipment Combined Air Contaminant Category
POTENTIAL TO EMIT (tons per year)
General
Permit
Number
Annual
(MMscf
/ year)
Maximum
Heat Input
Rate
(MMBTU/hr)
Units
Total
Suspended
Particulates
(TSP)
Particulate
Matter
(PM-10)
Sulfur
Dioxide
(SO2)
Carbon
Monoxide
(CO)
Volatile
Organic
Compounds
(VOC)
Nitrogen
Oxides
(NOx)
CHP- 22– 1
42.9
20
TPY 0.22 0.84 * 3.45 1.03 1.03
CHP- 22– 2
85.9
20
TPY 0.43 1.68 * 6.90 2.07 2.07
CHP- 22 – 3
172
20
TPY 0.87 3.36 * 13.8 4.13 4.13
CHP- 22– 4
258
65
TPY 1.30 5.05 * 20.7 6.20 6.20
CHP- 22– 5
415
65
TPY 2.10 8.13 * 33.3 10.0 10.0
GP 022
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In order to determine compliance with the total gaseous fuel limit, any Permittee that combusts
propane must convert gallons propane, using the following formula: annual volume of propane
burned (in gallons) multiplied by the factor 37.0 = equivalent volume propane (in standard cubic
feet.)
NOTE: For SO2 the PTE annual emissions listed were calculated using emission factors from AP-
42, Fifth Edition, Volume 1, Chapter 3, Tables 3.2-2. NOx, CO and VOC, are based on the State of
the Art Manual for Reciprocating Internal Combustion Engines, May 2003 grams/BHP-hr values of
NOx at 0.15 grams/BHP-hr, CO at 0.50 grams/BHP-hr , VOC at 0.15 grams/BHP-hr.
VIII. COMPLIANCE PLAN
The equipment covered by this General Permit is subject to the applicable requirements listed on the
following pages.
GP 022
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FACILITY SPECIFIC REQUIREMENTS
Ref.#
Applicable Requirement Monitoring Requirement Recordkeeping Requirement Submittal/Action Requirement
1 In addition to this Compliance Plan,
all conditions contained in the
document "General Procedures for
General Permits" , posted at the web
page at address:
http://www.nj.gov/dep/aqpp/genproc.
htm
shall also be subject to enforcement.
[N.J.A.C. 7:27-8.13].
None. None. None.
2 The permittee shall ensure
combustion equipment included in
this General Permit is easily
identifiable by clear and conspicuous
labeling, including manufacturer
name, model number, serial number,
and maximum rated heat input.
[N.J.A.C. 7:27-8.13].
None. None. None.
3 This equipment shall not cause any
air contaminant, including an air
contaminant detectable by the sense
of smell, to be present in the outdoor
atmosphere in such quantity and
duration which is, or tends to be,
injurious to human health or welfare,
animal or plant life or property, or
would unreasonably interfere with
the enjoyment of life or property,
except in areas over which the owner
or operator has exclusive use or
occupancy.
[N.J.A.C. 7:27-5].
None. None. Any operation of the equipment which
may cause a release of air contaminants
in a quantity or concentration which
poses a potential threat to public health,
welfare, or the environment or which
might reasonably result in citizen
complaints shall be reported by the
Permittee as required by the Air Pollution
Control Act. The Permittee shall
immediately notify the Department of
any non-compliance by calling the
Environmental Action Hotline at (877)
927-6337.
[N.J.S.A. 26:2C-19(e)].
GP 022
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FACILITY SPECIFIC REQUIREMENTS
Ref.#
Applicable Requirement Monitoring Requirement Recordkeeping Requirement Submittal/Action Requirement
4 The spark ignition reciprocating
engine(s) with the duct burner or the
reciprocating engine(s) without the
duct burner, included in this General
Permit (GP 022) shall have a total
maximum heat input rate of less than
or equal to 65 million BTU per hour,
based on Higher Heating Value
(HHV). The owner or operator shall
not operate the RICE unit(s) at
greater than the maximum heat input
rate listed in Section C of the
registration form. [N.J.A.C. 7:27-
8.13]
Other: Monitored by manufacturer's
specifications showing the maximum
heat input rate for the reciprocating
engine and duct burner. [N.J.A.C.
7:27-8.13(d)]
Other: Maintain the manufacturer's
specifications showing the maximum
heat input rate for the reciprocating
engine(s) and duct burner(s) on site
for the life of the equipment. The
permittee shall keep the completed
registration form for the duration of
the General Permit and make it
available to the Department upon
request. [N.J.A.C. 7:27-8.13(d)3]
None.
GP 022
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FACILITY SPECIFIC REQUIREMENTS
Ref.#
Applicable Requirement Monitoring Requirement Recordkeeping Requirement Submittal/Action Requirement
5. The permittee shall conduct stack
testing to demonstrate compliance
with the CO, NOx, VOC and
formaldehyde emission limits, in
accordance with State and NSPS
requirements. For engines with
supplemental duct burner, the duct
burner shall be in operation during
the test.
Testing must be conducted at worst-
case permitted operating conditions
with regard to meeting the applicable
emission standards, but without
creating an unsafe condition.
[N.J.A.C. 7:27-8.13].
Monitored by stack emission testing
once initially based on the average of
three Department validated stack test
runs. Unless otherwise approved in
the stack test protocol or by the
Department, each test run shall be 60
minutes in sampling duration. Stack
test shall be conducted for CO, NOx,
VOC and formaldehyde emissions.
Subsequent compliance with NOx,
CO and VOC emission limits shall be
demonstrated by annual stack testing.
(see reference numbers 9, 10, 11, 12,
13, 14, and 15.)
[N.J.A.C. 7:27-8.13].
Recordkeeping by stack test results.
The stack test results shall be kept on
site for five years and made available
to the Department upon request.
[N.J.A.C. 7:27-8.13].
The permittee shall submit a stack test
protocol to the Bureau of Technical
Services (BTS) at PO Box 437, Trenton,
NJ 08625 within 60 days of the date
registering for this permit.
Within 30 days of protocol approval, the
permittee must contact BTS at 609 530
4041 to schedule a mutually acceptable
test date.
The stack test must be conducted within
180 days from the date of registering for
this permit or not later than 180 days
after the date of the initial operation of
the RICE unit, whichever is later.
The complete stack test report shall be
submitted 30 days after performing the
stack test.
A summary of the test results must also
be submitted to the appropriate Regional
Enforcement Office at the address
available at
http:www.nj.gov/dep/enforcement/air.ht
ml.
The test results must be certified by a
licensed professional engineer or certified
industrial hygienist.
Test results shall be reported in units
lbs/hr, grams/brake horsepower hour,
lbs/MM Btu, ppmvd @ 15% O2.
[N.J.A.C. 7:27-8.13].
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FACILITY SPECIFIC REQUIREMENTS
Ref.#
Applicable Requirement Monitoring Requirement Recordkeeping Requirement Submittal/Action Requirement
6 No Visible Emissions.
Except for start-up and shutdown,
equipment shall not be operated in a
manner that will cause visible
emissions, exclusive of visible
condensed water vapor.
[N.J.A.C. 7:27-8.13]
None. None. None.
7 The maximum allowable particulate
emission limit shall be based on the
rated heat input of the CHP system
N.J.A.C. 7:27-4.2(a)].
None. None. None.
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FACILITY SPECIFIC REQUIREMENTS
Ref.#
Applicable Requirement Monitoring Requirement Recordkeeping Requirement Submittal/Action Requirement
8 The Permittee shall conduct the
adjustment of the combustion process
annually for each engine or each
engine and duct burner. The
adjustment of the combustion process
shall be done in accordance with the
procedure set forth at N.J.A.C. 7:27-
19.16 and the specific procedures for
combustion adjustment monitoring
specified in NJDEP Technical
Manual 1005.
[N.J.A.C.7:27-19.16].
Monitored by periodic emission
monitoring upon performing
combustion adjustment. Adjust the
combustion process, according to
manufacturer's recommended
maintenance schedules.
[N.J.A.C. 7:27-19.8(f)].
Recordkeeping by manual logging of
parameter or storing data in a computer
data system upon performing
combustion adjustment. The Permittee
of a combined heat and power
stationary spark reciprocating engine
shall ensure that each adjustment is
recorded in a log book or computer
data system and retained for a
minimum of five years, to be made
readily accessible to the Department
upon request. Such record shall
contain the following information for
each adjustment:
1. The date of the adjustment and the
times at which it began and ended;
2. The name, title, and affiliation of
the person who performed the
procedure and adjustment;
3. The type of procedure and
maintenance performed;
4. The concentrations of NO
x
, CO
and O
2
, measured before and after the
adjustment was made; and
5. The type and amount of fuel use
over the 12 months prior to the
adjustment.
[N.J.A.C. 7:27-19.16(h)].
None.
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FACILITY SPECIFIC REQUIREMENTS
Ref.#
Applicable Requirement Monitoring Requirement Recordkeeping Requirement Submittal/Action Requirement
9 CO <= 0.50 grams/brake
horsepower-hour based on engine
output based on Table 1, Section VI
Equipment Specifications of this
General Permit.
.
[N.J.A.C. 7:27-8.13(h)].
Stack emission testing annually,
based on the average of three
Department validated stack test runs.
See Monitoring Requirement at
Reference #5.
[N.J.A.C. 7:27-8.13(d)].
Recordkeeping by stack test results.
See Recordkeeping Requirement at
Reference # 5.
[N.J.A.C. 7:27-8.13].
Submit protocol, conduct test and
submit results. Alternatively, the
Permittee may request BTS to use the
approved protocol.
See stack test Submittal/ Action
requirements in this permit at
Reference # 5.
[N.J.A.C. 7:27-8.13].
10 CO <= 140 ppmvd @ 15% O2.
[N.J.A.C. 7:27-8.13(h)].
Stack emission testing annually,
based on the average of three
Department validated stack test runs.
See Monitoring Requirement at
Reference #5.
[N.J.A.C. 7:27-8.13(d)].
Recordkeeping by stack test results.
See Recordkeeping Requirement at
Reference # 5.
[N.J.A.C. 7:27-8.13].
Submit protocol, conduct test and
submit results. Alternatively, the
Permittee may request BTS to use the
approved protocol.
See stack test Submittal/ Action
requirements in this permit at
Reference # 5. [N.J.A.C. 7:27-8.13].
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FACILITY SPECIFIC REQUIREMENTS
Ref.#
Applicable Requirement Monitoring Requirement Recordkeeping Requirement Submittal/Action Requirement
11 NOx (Total) <= 0.15 grams/brake
horsepower-hour based on engine
output based on Table 1, Section VI
Equipment Specifications of this
General Permit..
[N.J.A.C. 7:27-8.13(h)].
Stack emission testing annually,
based on the average of three
Department validated stack test runs.
The stack testing shall be conducted
according to the requirements of
N.J.A.C. 7:27-19.15(a)(2) and carbon
monoxide testing shall be conducted
simultaneously.
See Monitoring Requirement at
Reference #5.
[N.J.A.C. 7:27-19.15(a)(2)].
Recordkeeping by stack test results.
See Recordkeeping Requirement at
Reference # 5.
[N.J.A.C. 7:27-8.13].
Submit protocol, conduct test and
submit results. Alternatively, the
Permittee may request BTS to use the
approved protocol.
See stack test Submittal/ Action
requirements in this permit at
Reference # 5
[N.J.A.C. 7:27-8.13].
12 NOx (Total) <= 25 ppmvd @ 15%
O2.
[N.J.A.C. 7:27-8.13(h)].
Stack emission testing annually,
based on the average of three
Department validated stack test runs.
See Monitoring Requirement at
Reference #5.
[N.J.A.C. 7:27-8.13(d)].
Recordkeeping by stack test results.
See Recordkeeping Requirement at
Reference # 5.
[N.J.A.C. 7:27-8.13].
Submit protocol, conduct test and
submit results once initially.
Alternatively, the Permittee may
request BTS to use the approved
protocol.
See stack test Submittal/ Action
requirements in this permit at
Reference # 5.
[N.J.A.C. 7:27-8.13].
13 VOC (Total) <= 0.15 grams/brake
horsepower-hour based on engine
output based on Table 1, Section VI
Equipment Specifications of this
General Permit..
[N.J.A.C. 7:27-8.13(h)].
Stack emission testing annually,
based on the average of three
Department validated stack test runs.
See Monitoring Requirement at
Reference #5.
[N.J.A.C. 7:27-8.13(d)].
Recordkeeping by stack test results.
See Recordkeeping Requirement at
Reference # 5.
[N.J.A.C. 7:27-8.13].
Submit protocol, conduct test and
submit results. Alternatively, the
Permittee may request BTS to use the
approved protocol.
See stack test Submittal/ Action
requirements in this permit at
Reference # 5
[N.J.A.C. 7:27-8.13].
GP 022
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FACILITY SPECIFIC REQUIREMENTS
Ref.#
Applicable Requirement Monitoring Requirement Recordkeeping Requirement Submittal/Action Requirement
14 VOC (Total) <= 15 ppmvd @ 15%
O2
[N.J.A.C. 7:27-8.13(h)].
Stack emission testing annually,
based on the average of three
Department validated stack test runs.
See Monitoring Requirement at
Reference #5.
[N.J.A.C. 7:27-8.13(a)].
Recordkeeping by stack test results.
See Recordkeeping Requirement at
Reference # 5.
[N.J.A.C. 7:27-8.13].
Submit protocol, conduct test and
submit results once initially.
Alternatively, the Permittee may
request BTS to use the approved
protocol.
See stack test Submittal/ Action
requirements in this permit at
Reference # 5.
[N.J.A.C. 7:27-8.13].
15 Formaldehyde <= 0.055 lb/MMBTU.
[N.J.A.C. 7:27-8.13(h)].
Stack emission testing once initially,
based on the average of three
Department validated stack test runs.
See Monitoring Requirement at
Reference #5.
[N.J.A.C. 7:27-8.13(d)].
Recordkeeping by stack test results.
See Recordkeeping Requirement at
Reference # 5.
[N.J.A.C. 7:27-8.13].
Submit protocol, conduct test and
submit results once initially.
See stack test Submittal/ Action
requirements in this permit at
Reference # 5.
[N.J.A.C. 7:27-8.13].
GP 022
9/19/2011
Page 18 of 41
FACILITY SPECIFIC REQUIREMENTS
Ref.#
Applicable Requirement Monitoring Requirement Recordkeeping Requirement Submittal/Action Requirement
16 Compliance with the ton per year
emission limits shall be based on the
annual fuel consumption limits
selected by the Permittee in the Table
2 Options of the General Permit
Registration Form.
The Permittee shall comply with the
hourly emission limits established
during the registration process. The
hourly limits are based on the
maximum heat input rate (HHV) of
the RICE unit.
[N.J.A.C. 7:27-8.13(a)].
Monitored by fuel flow/firing rate
instrument continuously. The
permittee shall install and operate a
fuel flow totalizer to monitor the total
amount of fuel burned each
consecutive 12 month rolling period
(rolling 1 – month basis).
[N.J.A.C. 7:27-8.13(d)].
Recordkeeping by manual logging of
parameter or storing data in a
computer data system each month
during operation. Each month during
operation the permittee shall record:
1. Fuel type.
2. Current reading from the fuel
totalizer(s).
3. Monthly fuel usage.
4. Sum and record the current
monthly fuel usage with the previous
eleven (11) month fuel usage totals to
determine the consecutive twelve (12)
month total. Records shall be made
readily accessible for the
Department's inspection for a
minimum of 5 years. The permittee
shall keep the completed registration
form, showing hourly emission limits,
for the duration of the General Permit
and make it available to the
Department upon request.
[N.J.A.C 7:27-8.13].
The permittee shall notify the
Department of any non-compliance
with their self-imposed fuel limit
within 24 hours of discovery by
calling the Environmental Action
Hotline at (877) 927-6337.
[N.J.A.C. 7:27-8.13(d)].
GP 022
9/19/2011
Page 19 of 41
FACILITY SPECIFIC REQUIREMENTS
Ref.#
Applicable Requirement Monitoring Requirement Recordkeeping Requirement Submittal/Action Requirement
17 Ammonia <= 10 ppmvd @ 15% O2,
if equipped with a Selective Catalytic
Reduction (SCR) control device to
meet the NOx emission limits in this
General Permit
[N.J.A.C. 7:27-8.13(h)].
Monitored by complying with the
manufacturer's recommended
maintenance procedures.
[N.J.A.C. 7:27-8.13(d)].
Keep the manufacturer's design
specification and recommended
maintenance procedure on site for the
life of the equipment.
.
N.J.A.C. 7:27-8.13(d)3].
None.
18 If equipped with a Selective Catalytic
Reduction (SCR) control device to
meet NOx emission limits in this
General Permit, the control device(s)
must operate at all times during
engine operation. Reagent shall be
injected at all times during engine
operation as per the manufacturers'
specifications.
[N.J.A.C. 7:27-8.13(a)].
Monitored by complying with the
manufacturer's recommended
maintenance procedures to ensure
compliance.
[N.J.A.C. 7:27-8.13(d)].
Keep the manufacturer's design
specification and recommended
maintenance procedure on site for the
life of the equipment.
.
N.J.A.C. 7:27-8.13(d)3].
None.
19 This General Permit ( GP 022) can
only be used for combined heat and
power (CHP) spark ignition
reciprocating engine units with a
total design efficiency >= 65%
[N.J.A.C. 7:27-8.13]
Monitored by calculations prior to
startup and upon request of the
Department. The formulae for
calculating the total efficiency are
provided in Section III of this General
Permit.
[N.J.A.C. 7:27-8.13]
Recordkeeping by keeping the
manufacturer’s design specification
and copy of calculations on site for
the life of the system.
[N.J.A.C. 7:27-8.13]
None.
GP 022
9/19/2011
Page 20 of 41
FACILITY SPECIFIC REQUIREMENTS
Ref.#
Applicable Requirement Monitoring Requirement Recordkeeping Requirement Submittal/Action Requirement
20 The stack of each CHP spark
ignition reciprocating engine unit
must have a height of at least 35 feet
above ground if the maximum heat
input rate of all CHP units are less
than or equal to 20 million
BTU/hour.
The stack of each CHP spark
ignition reciprocating engine unit
must have a height of at least 50 feet
if the maximum rated heat input rate
of all CHP units are is greater than
20 million BTU/hour and less than
or equal to 65 million BTU/hour.
[N.J.A.C. 7:27-8.13(a).
Once initially, the permittee shall
measure the stack heights for each
CHP system.
[N.J.A.C. 7:27-8.13(d)].
Other: keep the records of
measurement on site.
[N.J.A.C. 7:27-8.13(d)].
None.
GP 022
9/19/2011
Page 21 of 41
FACILITY SPECIFIC REQUIREMENTS
21 The owner or operator of a new non-
certified SI ICE with a maximum
engine power of 100 < = HP < 500
(75 <= kW < 375) burning natural
gas or lean burn Liquefied
Petroleum Gas (LPG), manufactured
after July 1, 2008 and prior to
January 1, 2011, must meet the
emission standards for engines
100<= HP< 500 summarized in
Table 1 in 40 CFR 60 Subpart JJJJ
as follows: NOx <= 2.0 g/HP-hr (
2.7 g/kW-hr), CO <= 4.0 g/HP-hr
(5.4 g/kW-hr), VOC <= 1.0 g/HP-hr
(1.3 g/kW-hr) or NOx <= 160
ppmvd @15% O2, CO <= 540
ppmvd @15% O2, VOC <= 86
ppmvd @15% O2. [40 CFR
60.4233(e)]
Monitored by stack emission
testing once initially, based on the
average of three 1-hour tests.
Each performance test must be
conducted according to the
requirements in 40 CFR 60.8 and
40 CFR 60.4244 and under the
specific conditions specified in
Table 2 to 40 CFR 60 Subpart
JJJJ. The tests must be conducted
within 10 percent of 100 percent
peak (or the highest achievable)
load and may not be conducted
during periods of startup,
shutdown, or malfunction, as
specified in 40 CFR 60.8(c).
Three separate test runs for each
performance test must be
conducted, each test run must last
at least 1 hour. Compliance with
the emission limits shall be
determined based on calculations
in 40 CFR 60.4244(d) through
(g). [40 CFR 60.4243(b)(2)(i)]
Recordkeeping by stack test
results once initially. The owner
or operator of a SI ICE engine
must keep documentation
demonstrating compliance with
the applicable emission standards.
[40 CFR 60.4245(a)(4)]
Submit a stack test report: Within 60 days of
stack testing. The owner or operator of a SI
ICE engine must submit the results of a stack
test to EPA Region 2 and to the Regional
Enforcement Office of NJDEP.
Refer to stack testing requirements specified
in this permit in Reference #5. [40 CFR
60.4245(d)]
GP 022
9/19/2011
Page 22 of 41
FACILITY SPECIFIC REQUIREMENTS
Ref.#
Applicable Requirement Monitoring Requirement Recordkeeping Requirement Submittal/Action Requirement
22 The owner or operator of a new non-
certified SI ICE with a maximum engine
power of 100 < = HP < 500 (75 <= kW <
375) burning natural gas or lean burn
Liquefied Petroleum Gas (LPG),
manufactured after January 1, 2011 must
meet the emission standards for engines
100 <= HP< 500 summarized in Table 1
in 40 CFR 60 Subpart JJJJ as follows:
NOx <= 1.0 g/HP-hr ( 1.3 g/kW-hr), CO
<= 2.0 g/HP-hr (2.7 g/kW-hr), VOC <=
0.7 g/HP-hr (1 g/kW-hr) or NOx <= 82
ppmvd @15% O2, CO <= 270 ppmvd
@15% O2, VOC <= 60 ppmvd @15%
O2.
[40 CFR 60.4233(e)]
Monitored by stack emission testing
once initially, based on the average
of three 1-hour tests. Each
performance test must be conducted
according to the requirements in 40
CFR 60.8 and 40 CFR 60.4244 and
under the specific conditions
specified in Table 2 to 40 CFR 60
Subpart JJJJ. The tests must be
conducted within 10 percent of 100
percent peak (or the highest
achievable) load and may not be
conducted during periods of startup,
shutdown, or malfunction, as
specified in 40 CFR 60.8(c). Three
separate test runs for each
performance test must be conducted,
each test run must last at least 1
hour. Compliance with the emission
limits shall be determined based on
calculations in 40 CFR 60.4244(d)
through (g).
[40 CFR 60.4243(b)(2)(i)]
Recordkeeping by stack test results
once initially. The owner or
operator of a SI ICE engine must
keep documentation demonstrating
compliance with the applicable
emission standards.
[40 CFR 60.4245(a)(4)]
Submit a stack test report: Within 60
days of stack testing. The owner or
operator of a SI ICE engine must
submit the results of a stack test to
EPA Region 2 and to the Regional
Enforcement Office of NJDEP.
Refer to stack testing requirements
specified in this permit in Reference
#5.
[40 CFR 60.4245(d)]
GP 022
9/19/2011
Page 23 of 41
FACILITY SPECIFIC REQUIREMENTS
Ref.#
Applicable Requirement Monitoring Requirement Recordkeeping Requirement Submittal/Action Requirement
23 The owner or operator of a new non-
certified SI ICE lean burn natural gas
or LPG with a maximum engine
power of 500 < = HP < 1350 (375 <=
kW < 1010) manufactured after
January 1, 2008 and prior to July 1,
2010 must meet the emission
standards for engines 500<= HP<
1350 summarized in Table 1 in 40
CFR 60 Subpart JJJJ as follows: NOx
<=2.0 g/HP-hr ( 2.7 g/kW-hr), CO
<= 4.0 g/HP-hr (5.4 g/kW-hr), VOC
<= 1.0 g/HP-hr (1.3 g/kW-hr) or
NOx <= 160 ppmvd @15% O2, CO
<= 540 ppmvd @15% O2, VOC <=
86 ppmvd @15% O2. [40 CFR
60.4233(e)]
Monitored by stack emission testing
at the approved frequency, based on
the average of three 1-hour tests. The
permittee shall conduct an initial
performance test and conduct
subsequent performance testing every
8760 hours or 3 years, whichever
comes first, thereafter to demonstrate
compliance, per 40 CFR
60.4243(b)(2)(ii). Each performance
test must be conducted according to
the requirements in 40 CFR 60.8 and
40 CFR 60.4244 and under the
specific conditions specified in Table
2 to 40 CFR 60 Subpart JJJJ. The
tests must be conducted within 10
percent of 100 percent peak (or the
highest achievable) load and may not
be conducted during periods of
startup, shutdown, or malfunction, as
specified in 40 CFR 60.8(c). Three
separate test runs for each
performance test must be conducted,
each test run must last at least 1 hour.
Compliance with the emission limits
shall be determined based on
calculations in 40 CFR 60.4244(d)
through (g). [40 CFR 60.4243(b)(2)]
Recordkeeping by stack test results at
the approved frequency. The owner or
operator of a SI ICE engine must keep
documentation demonstrating
compliance with the applicable
emission standards. [40 CFR
60.4245(a)]
Submit a stack test report: Within 60
days of stack testing. The owner or
operator of a SI ICE engine must
submit the results of stack tests to
EPA Region 2 and to the Regional
Enforcement Office of NJDEP. Refer
to stack testing requirements specified
in this permit in Reference #5. [40
CFR 60.4245(d)]
GP 022
9/19/2011
Page 24 of 41
FACILITY SPECIFIC REQUIREMENTS
Ref.#
Applicable Requirement Monitoring Requirement Recordkeeping Requirement Submittal/Action Requirement
24 The owner or operator of a new non-
certified SI ICE lean burn natural gas
or LPG with a maximum engine
power of 500 < = HP < 1350 (375 <=
kW < 1010) manufactured after July
1, 2010 must meet the emission
standards for engines 500<= HP<
1350 summarized in Table 1 in 40
CFR 60 Subpart JJJJ as follows: NOx
<= 1.0 g/HP-hr (1.3 g/kW-hr), CO
<= 2.0 g/HP-hr (2.7 g/kW-hr), VOC
<= 0.7 g/HP-hr (1 g/kW-hr) or NOx
<= 82 ppmvd @15% O2, CO <= 270
ppmvd @15% O2, VOC <= 60
ppmvd @15% O2. [40 CFR
60.4233(e)]
Monitored by stack emission testing
at the approved frequency, based on
the average of three 1-hour tests. The
permittee shall conduct an initial
performance test and conduct
subsequent performance testing every
8760 hours or 3 years, whichever
comes first, thereafter to demonstrate
compliance, per 40 CFR
60.4243(b)(2)(ii). Each performance
test must be conducted according to
the requirements in 40 CFR 60.8 and
40 CFR 60.4244 and under the
specific conditions specified in Table
2 to 40 CFR 60 Subpart JJJJ. The
tests must be conducted within 10
percent of 100 percent peak (or the
highest achievable) load and may not
be conducted during periods of
startup, shutdown, or malfunction, as
specified in 40 CFR 60.8(c). Three
separate test runs for each
performance test must be conducted,
each test run must last at least 1 hour.
Compliance with the emission limits
shall be determined based on
calculations in 40 CFR 60.4244(d)
through (g). [40 CFR 60.4243(b)(2)]
Recordkeeping by stack test results at
the approved frequency. The owner or
operator of a SI ICE engine must keep
documentation demonstrating
compliance with the applicable
emission standards. [40 CFR
60.4245(a)]
Submit a stack test report: Within 60
days of stack testing. The owner or
operator of a SI ICE engine must
submit the results of stack tests to
EPA Region 2 and to the Regional
Enforcement Office of NJDEP. Refer
to stack testing requirements specified
in this permit in Reference #5. [40
CFR 60.4245(d)]
GP 022
9/19/2011
Page 25 of 41
FACILITY SPECIFIC REQUIREMENTS
Ref.#
Applicable Requirement Monitoring Requirement Recordkeeping Requirement Submittal/Action Requirement
25 The owner or operator of a new
non-certified natural gas SI ICE
(except lean burn) with a
maximum engine power of 500 < =
HP < 1350 (375 <= kW < 1010)
manufactured after July 1, 2007
and prior to July 1, 2010 must
meet the emission standards for
engines HP >=500 summarized in
Table 1 in 40 CFR 60 Subpart JJJJ
as follows: NOx <=2.0 g/HP-hr (
2.7 g/kW-hr), CO <= 4.0 g/HP-hr
(5.4 g/kW-hr), VOC <= 1.0 g/HP-
hr (1.3 g/kW-hr) or NOx <= 160
ppmvd @15% O2, CO <= 540
ppmvd @15% O2, VOC <= 86
ppmvd @15% O2. [40 CFR
60.4233(e)]
Monitored by stack emission
testing at the approved frequency,
based on the average of three 1-
hour tests. The permittee shall
conduct an initial performance test
and conduct subsequent
performance testing every 8760
hours or 3 years, whichever comes
first, thereafter to demonstrate
compliance, per 40 CFR
60.4243(b)(2)(ii). Each
performance test must be conducted
according to the requirements in 40
CFR 60.8 and 40 CFR 60.4244 and
under the specific conditions
specified in Table 2 to 40 CFR 60
Subpart JJJJ. The tests must be
conducted within 10 percent of 100
percent peak (or the highest
achievable) load and may not be
conducted during periods of
startup, shutdown, or malfunction,
as specified in 40 CFR 60.8(c).
Three separate test runs for each
performance test must be
conducted, each test run must last
at least 1 hour. Compliance with
the emission limits shall be
determined based on calculations in
40 CFR 60.4244(d) through (g). [40
CFR 60.4243(b)(2)]
Recordkeeping by stack test results
at the approved frequency. The
owner or operator of a SI ICE
engine must keep documentation
demonstrating compliance with the
applicable emission standards. [40
CFR 60.4245(a)]
Submit a stack test report: Within
60 days of stack testing. The owner
or operator of a SI ICE engine must
submit the results of stack tests to
EPA Region 2 and to the Regional
Enforcement Office of NJDEP.
Refer to stack testing requirements
specified in this permit in
Reference #5. [40 CFR 60.4245(d)]
GP 022
9/19/2011
Page 26 of 41
FACILITY SPECIFIC REQUIREMENTS
Ref.#
Applicable Requirement Monitoring Requirement Recordkeeping Requirement Submittal/Action Requirement
26 The owner or operator of a new
non-certified natural gas SI ICE
(except lean burn) with a
maximum engine power of 500 < =
HP < 1350 (375 <= kW < 1010)
manufactured after July 1, 2010
must meet the emission standards
for engines HP >=500 summarized
in Table 1 in 40 CFR 60 Subpart
JJJJ as follows: NOx <= 1.0 g/HP-
hr ( 1.3 g/kW-hr), CO <= 2.0
g/HP-hr (2.7 g/kW-hr), VOC <=
0.7 g/HP-hr (1 g/kW-hr). or NOx
<= 82 ppmvd @15% O2, CO <=
270 ppmvd @15% O2, VOC <=
60 ppmvd @15% O2. [40 CFR
60.4233(e)]
Monitored by stack emission
testing at the approved frequency,
based on the average of three 1-
hour tests. The permittee shall
conduct an initial performance test
and conduct subsequent
performance testing every 8760
hours or 3 years, whichever comes
first, thereafter to demonstrate
compliance, per 40 CFR
60.4243(b)(2)(ii). Each
performance test must be conducted
according to the requirements in 40
CFR 60.8 and 40 CFR 60.4244 and
under the specific conditions
specified in Table 2 to 40 CFR 60
Subpart JJJJ. The tests must be
conducted within 10 percent of 100
percent peak (or the highest
achievable) load and may not be
conducted during periods of
startup, shutdown, or malfunction,
as specified in 40 CFR 60.8(c).
Three separate test runs for each
performance test must be
conducted, each test run must last
at least 1 hour. Compliance with
the emission limits shall be
determined based on calculations in
40 CFR 60.4244(d) through (g). [40
CFR 60.4243(b)(2)]
Recordkeeping by stack test results
at the approved frequency. The
owner or operator of a SI ICE
engine must keep documentation
demonstrating compliance with the
applicable emission standards. [40
CFR 60.4245(a)]
Submit a stack test report: Within
60 days of stack testing. The owner
or operator of a SI ICE engine must
submit the results of stack tests to
EPA Region 2 and to the Regional
Enforcement Office of NJDEP.
Refer to stack testing requirements
specified in this permit in
Reference #5. [40 CFR 60.4245(d)]
GP 022
9/19/2011
Page 27 of 41
FACILITY SPECIFIC REQUIREMENTS
Ref.#
Applicable Requirement Monitoring Requirement Recordkeeping Requirement Submittal/Action Requirement
27 The owner or operator of a new
non-certified SI ICE natural gas or
lean burn LPG with a maximum
engine power of >= 1350 HP (>=
1010 kW) manufactured after July
1, 2007 and prior to July 1, 2010
must meet the emission standards
for engines HP >=500 summarized
in Table 1 in 40 CFR 60 Subpart
JJJJ as follows: NOx <=2.0 g/HP-
hr ( 2.7 g/kW-hr), CO <= 4.0
g/HP-hr (5.4 g/kW-hr), VOC <=
1.0 g/HP-hr (1.3 g/kW-hr) or NOx
<= 160 ppmvd @15% O2, CO <=
540 ppmvd @15% O2, VOC <=
86 ppmvd @15% O2. [40 CFR
60.4233(e)]
Monitored by stack emission
testing at the approved frequency,
based on the average of three 1-
hour tests. The permittee shall
conduct an initial performance test
and conduct subsequent
performance testing every 8760
hours or 3 years, whichever comes
first, thereafter to demonstrate
compliance, per 40 CFR
60.4243(b)(2)(ii). Each
performance test must be conducted
according to the requirements in 40
CFR 60.8 and 40 CFR 60.4244 and
under the specific conditions
specified in Table 2 to 40 CFR 60
Subpart JJJJ. The tests must be
conducted within 10 percent of 100
percent peak (or the highest
achievable) load and may not be
conducted during periods of
startup, shutdown, or malfunction,
as specified in 40 CFR 60.8(c).
Three separate test runs for each
performance test must be
conducted, each test run must last
at least 1 hour. Compliance with
the emission limits shall be
determined based on calculations in
40 CFR 60.4244(d) through (g). [40
CFR 60.4243(b)(2)]
Recordkeeping by stack test results
at the approved frequency. The
owner or operator of a SI ICE
engine must keep documentation
demonstrating compliance with the
applicable emission standards. [40
CFR 60.4245(a)]
Submit a stack test report: Within
60 days of stack testing. The owner
or operator of a SI ICE engine must
submit the results of stack tests to
EPA Region 2 and to the Regional
Enforcement Office of NJDEP.
Refer to stack testing requirements
specified in this permit in
Reference #5. [40 CFR 60.4245(d)]
GP 022
9/19/2011
Page 28 of 41
FACILITY SPECIFIC REQUIREMENTS
Ref.#
Applicable Requirement Monitoring Requirement Recordkeeping Requirement Submittal/Action Requirement
28 The owner or operator of a new non-
certified SI ICE natural gas or lean
burn LPG with a maximum engine
power of >= 1350 HP (>= 1010 kW)
manufactured after July 1, 2010 must
meet the emission standards for
engines HP >=500 summarized in
Table 1 in 40 CFR 60 Subpart JJJJ as
follows: NOx <= 1.0 g/HP-hr ( 1.3
g/kW-hr), CO <= 2.0 g/HP-hr (2.7
g/kW-hr), VOC <= 0.7 g/HP-hr (1
g/kW-hr) or NOx <= 82 ppmvd
@15% O2, CO <= 270 ppmvd
@15% O2, VOC <= 60 ppmvd
@15% O2.
[40 CFR 60.4233(e)]
Monitored by stack emission testing
at the approved frequency, based on
the average of three 1-hour tests. The
permittee shall conduct an initial
performance test and conduct
subsequent performance testing every
8760 hours or 3 years, whichever
comes first, thereafter to demonstrate
compliance, per 40 CFR
60.4243(b)(2)(ii). Each performance
test must be conducted according to
the requirements in 40 CFR 60.8 and
40 CFR 60.4244 and under the
specific conditions specified in Table
2 to 40 CFR 60 Subpart JJJJ. The
tests must be conducted within 10
percent of 100 percent peak (or the
highest achievable) load and may not
be conducted during periods of
startup, shutdown, or malfunction, as
specified in 40 CFR 60.8(c). Three
separate test runs for each
performance test must be conducted,
each test run must last at least 1 hour.
Compliance with the emission limits
shall be determined based on
calculations in 40 CFR 60.4244(d)
through (g).
[40 CFR 60.4243(b)(2)]
Recordkeeping by stack test results at
the approved frequency. The owner or
operator of a SI ICE engine must keep
documentation demonstrating
compliance with the applicable
emission standards.
[40 CFR 60.4245(a)]
Submit a stack test report: Within 60
days of stack testing. The owner or
operator of a SI ICE engine must
submit the results of stack tests to
EPA Region 2 and to the Regional
Enforcement Office of NJDEP. Refer
to stack testing requirements specified
in this permit in Reference #5.
[40 CFR 60.4245(d)]
GP 022
9/19/2011
Page 29 of 41
FACILITY SPECIFIC REQUIREMENTS
Ref.#
Applicable Requirement Monitoring Requirement Recordkeeping Requirement Submittal/Action Requirement
29 The owner or operator of stationary
SI ICE must operate and maintain
stationary SI ICE that achieve the
emission standards as required in 40
CFR 60.4233 over the entire life of
the engine.
[40 CFR 60.4234].
Other: The owner or operator must
demonstrate compliance as prescribed
in 40 CFR 60 Subpart JJJJ.
[40 CFR 60].
Other: The owner or operator must
keep records of the documentation
that the engine meets the emission
standards.
[40 CFR 60.4245(a)(4)].
None.
30 The owner or operator may not
install stationary SI ICE that do not
meet the applicable requirements in
40 CFR 60.4233 after the deadline
established in 40 CFR 60.4236(a)
and (b), except for engines that were
removed from one existing location
and reinstalled at a new location.
[40 CFR 60.4236].
Other: The owner or operator must
demonstrate compliance as prescribed
in 40 CFR 60 Subpart JJJJ.
[40 CFR 60].
Other: The owner or operator must
keep records of the documentation
that the engine meets the emission
standards.
[40 CFR 60.4245(a)(4)].
None.
GP 022
9/19/2011
Page 30 of 41
FACILITY SPECIFIC REQUIREMENTS
Ref.#
Applicable Requirement Monitoring Requirement Recordkeeping Requirement Submittal/Action Requirement
31 The owner or operator of a non -
certified SI ICE engine with
maximum engine power <= 500 HP
(<= 375 kW) must keep a
maintenance plan and records of
conducted maintenance, and must, to
the extent practicable, maintain and
operate the engine in a manner
consistent with good air pollution
control practice for minimizing
emissions, to demonstrate
compliance, per 40 CFR
60.4243(b)(2)(i). Additionally, the
owner or operator must perform an
initial performance test within 1 year
of engine startup to demonstrate
compliance as indicated in 40 CFR
60.4243(b)(2)(i). The subsequent
performance testing is not required
unless the engine is rebuilt as that
term is defined in 40 CFR 94.11(a) or
undergoes major repair and
maintenance, per 40 CFR 60.4243(f).
[40 CFR 60.4243(b)(2)(i)].
Other: The owner or operator must
demonstrate compliance as prescribed
in 40 CFR 60.4243(b)(2)
[40 CFR 60.4243].
Other: The owner or operator must
keep records of the documentation
that the engine meets the emission
standards.
[40 CFR 60.4245(a)(4)].
None.
GP 022
9/19/2011
Page 31 of 41
FACILITY SPECIFIC REQUIREMENTS
Ref.#
Applicable Requirement Monitoring Requirement Recordkeeping Requirement Submittal/Action Requirement
32
The owner or operator of a non -
certified SI ICE engine with
maximum engine power > 500 HP (>
375 kW) must keep a maintenance
plan and records of conducted
maintenance, and must, to the extent
practicable, maintain and operate the
engine in a manner consistent with
good air pollution control practice for
minimizing emissions. Additionally,
the owner or operator must conduct
an initial performance test within 1
year of engine startup and conduct
subsequent performance testing in
accordance with 40 CFR 60.4244
every 8760 hours or 3 years,
whichever comes first, as prescribed
in 40 CFR 60.4243(b)(2)(ii) to
demonstrate compliance.
[40 CFR 60.4243(b)(2)(ii)].
Other: The owner or operator must
demonstrate compliance as prescribed
in 40 CFR 60.4243(b)(2).
[40 CFR 60.4243].
Other: The owner or operator must
keep records of the documentation
that the engine meets the emission
standards.
[40 CFR 60.4245(a)(4)].
None.
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Applicable Requirement Monitoring Requirement Recordkeeping Requirement Submittal/Action Requirement
33 The owner or operator of a SI ICE
natural gas engine may operate an
engine using propane for a maximum
of 100 hours per year as an
alternative fuel solely during
emergency operations. If propane is
used for more than 100 hours per
year in an engine that is not certified
to the emission standards when using
propane, the owner or operator is
required to conduct a performance
test to demonstrate compliance with
the emission standards in 40 CFR
60.4233.
[40 CFR 60.4243(e)].
None. Other: The owner or operator must
keep records of the hours that propane
was used per occurrence of event.
[40 CFR 60.4243(e)].
None.
34 If equipped with an air to fuel ratio
and emission control devices to meet
the emission specifications in this
General Permit, the owner or
operator shall maintain and operate
the air-to-fuel ratio controllers
appropriately to ensure proper
operation of the engine and control
device to minimize emissions at all
times.
[40 CFR 60.4243(g)].
None. None. None.
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FACILITY SPECIFIC REQUIREMENTS
Ref.#
Applicable Requirement Monitoring Requirement Recordkeeping Requirement Submittal/Action Requirement
35 The owner or operators of all SI ICE
must keep records of the information
in 40 CFR 60.4245(a)(1) through (4)
as follows: All notification submitted
to comply with 40 CFR 60 Subpart
JJJJ and all documentation
supporting any notification;
maintenance conducted on the
engine; for a certified engine, keep
documentation from the
manufacturer that the engine is
certified; if engine is not a certified
engine or is a certified engine
operating in a non-certified manner,
documentation that the engine meets
the emission standards.
[40 CFR 60.4245(a)].
None. Other: The owner or operators of all
SI ICE must keep records of the
information in 40 CFR 60.4245(a)(1)
through (4) as follows: (1) All
notification submitted to comply with
40 CFR 60 Subpart JJJJ and all
documentation supporting any
notification; (2) maintenance
conducted on the engine; (3) for a
certified engine, keep documentation
from the manufacturer that the engine
is certified; (4) if engine is not a
certified engine or is a certified
engine operating in a non-certified
manner, documentation that the
engine meets the emission standards.
[40 CFR 60.4245(a)].
None.
36 The owner or operator of SI ICE
engine with a maximum engine
power >= 500 HP (>=375 kW) that
have not been certified by an engine
manufacturer to meet the emission
standards in 40 CFR 60.4231 must
submit an initial notification as
required in 40 CFR 60.7(a)(1).
[40 CFR 60.4245(c)].
None. None. Submit notification: Once initially
The owner or operator must submit an
initial notification as required in 40
CFR 60.7(a)(1) to EPA Region 2 and
Regional Enforcement Office of
NJDEP. The notification must include
the information outlined in 40 CFR
60.4245(c)(1) through (5): (1) Name
and address of the owner or operator;
(2) The address of the affected source;
(3) Engine information including
make, model, engine family, serial
number, model year, maximum
engine power, and engine
displacement; (4) Emission control
equipment; and (5) Fuel used.
[40 CFR 60.4245(c)].
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FACILITY SPECIFIC REQUIREMENTS
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Applicable Requirement Monitoring Requirement Recordkeeping Requirement Submittal/Action Requirement
37 The owner or operator of SI ICE
engine shall comply with the
applicable General Provisions in 40
CFR 60 Subpart A as listed in Table
3 in 40 CFR 60 Subpart JJJJ.
[40 CFR 60.4246].
None. None. None.
38 All requests, reports, applications,
submittals, and other
communications to the Administrator
pursuant to Part 60 shall be submitted
in duplicate to the Regional Office of
US Environmental Protection
Agency. Submit information to:
Director, Division of Enforcement &
Compliance Assistance, US EPA,
Region 2, 290 Broadway, New York,
NY 10007-1866.
[40 CFR 60.4(a)].
None. None. Submit a report: As per the approved
schedule to EPA Region 2 as required
by 40 CFR 60.
[40 CFR 60.4(a)].
39 Copies of all information submitted
to EPA pursuant to 40 CFR Part 60,
must also be submitted to the
appropriate Regional Enforcement
Office of NJDEP.
[40 CFR 60.4(b)].
None. None. Submit a report: As per the approved
schedule to the appropriate Regional
Enforcement Office of NJDEP as
required by 40 CFR 60.
[40 CFR 60.4(b)].
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FACILITY SPECIFIC REQUIREMENTS
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Applicable Requirement Monitoring Requirement Recordkeeping Requirement Submittal/Action Requirement
40 The owner or operator subject to the
provisions of 40 CFR Part 60 shall
furnish the Administrator written
notification or, if acceptable to both
the Administrator and the owner or
operator of a source, electronic
notification, of the date of
construction or reconstruction of an
affected facility as defined under 40
CFR Part 60 Subpart A. Notification
shall be postmarked no later than 30
days after such date.
[40 CFR 60.7(a)(1)].
None. None. Submit notification: Upon occurrence
of event to EPA Region 2 and the
appropriate Regional Enforcement
Office of NJDEP as required by 40
CFR 60.7
[40 CFR 60.7(a)(1)].
41 The owner or operator subject to the
provisions of 40 CFR Part 60 shall
furnish the Administrator written
notification or, if acceptable to both
the Administrator and the owner or
operator of a source, electronic
notification, of the actual date of
initial startup of an affected facility
postmarked within 15 days after such
date.
[40 CFR 60.7(a)(3)]
None. None. Submit notification: Upon occurrence
of event to EPA Region 2 and the
appropriate Regional Enforcement
Office of NJDEP as required by 40
CFR 60.7
[40 CFR 60.7(a)(3)]
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Applicable Requirement Monitoring Requirement Recordkeeping Requirement Submittal/Action Requirement
42 The owner or operator subject to the
provisions of 40 CFR Part 60 shall
furnish the Administrator written
notification or, if acceptable to both
the Administrator and the owner or
operator of a source, electronic
notification, of any physical or
operational change to an existing
facility which may increase the
emission rate of any air pollutant to
which a standard applies, unless that
change is specifically exempted
under an applicable subpart or in
section 60.14(e). The notification
shall include information describing
the precise nature of the change,
present and proposed emission
control systems, productive capacity
of facility before and after the change
and the expected completion date of
the change. Notification shall be
postmarked within 60 days or as soon
as practicable before any change is
commenced. The Administrator may
request additional relevant
information subsequent to this notice.
[40 CFR 60.7(a)(4)].
None. None. Submit notification: Upon occurrence
of event to EPA Region 2 and the
appropriate Regional Enforcement
Office of NJDEP as required by 40
CFR 60.7
[40 CFR 60.7(a)(4)].
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FACILITY SPECIFIC REQUIREMENTS
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Applicable Requirement Monitoring Requirement Recordkeeping Requirement Submittal/Action Requirement
43 The owner or operator shall maintain
records of the occurrence and
duration of any startup, shutdown, or
malfunction in the operation of an
affected facility, any malfunction of
air pollution control equipment or
any periods during which continuous
monitoring system or monitoring
device is inoperative.
[40 CFR 60.7(b)].
None. Recordkeeping by manual logging of
parameter or storing data in a
computer data system upon
occurrence of event. The records
should be kept in a permanent form
suitable for inspections.
[40 CFR 60.7(b)].
None
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FACILITY SPECIFIC REQUIREMENTS
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Applicable Requirement Monitoring Requirement Recordkeeping Requirement Submittal/Action Requirement
44 Within 60 days after achieving the
maximum production rate at which
the affected facility will operate, but
not later than 180 days after initial
startup of the facility, the owner or
operator shall conduct performance
test(s) and shall furnish the
Administrator a written report of the
results.
[40 CFR 60.8(a)]
None.
None.
Submit a report: At a common
schedule agreed by the operator and
the Administrator. The owner or
operator shall submit results of the
performance test(s) to the
Administrator.
[40 CFR 60.8(a)]
45 Performance tests shall be conducted
under conditions the Administrator
specifies to the plant operator based
on representative performance of the
affected facility. Operations during
periods of startup, shutdown and
malfunction shall not constitute
representative conditions for the
purpose of the performance test nor
shall emissions in excess of the level
of the applicable emission limit
during periods of startup, shutdown,
and malfunction be considered a
violation of the applicable emission
limit unless otherwise specified in
the applicable standard.
[40 CFR 60.8(c)].
None. None. None.
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FACILITY SPECIFIC REQUIREMENTS
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Applicable Requirement Monitoring Requirement Recordkeeping Requirement Submittal/Action Requirement
46 The owner or operator shall provide
the Administrator at least 30 days
prior notice of any performance test
and shall provide adequate
performance testing facilities as
specified in 40 CFR Part 60.8(e).
[40 CFR 60.8(d)].
None. None. None.
47 Unless otherwise specified in the
applicable subpart, each performance
test shall consist of three separate
runs using the applicable test method.
[40 CFR 60.8(f)].
None. None. None.
48 Compliance with NSPS standards
specified in this permit, other than
opacity, shall be determined only by
performance tests established by 40
CFR 60.8, unless otherwise specified
in NSPS.
[40 CFR 60.11(a)].
None. None. None.
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FACILITY SPECIFIC REQUIREMENTS
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Applicable Requirement Monitoring Requirement Recordkeeping Requirement Submittal/Action Requirement
49 At all times, including periods of
start-up, shutdown, and malfunction,
owners and operators shall, to the
extent practicable, maintain and
operate any affected facility
including associated air pollution
control equipment in a manner
consistent with good air pollution
control practice for minimizing
emissions. Determination of whether
acceptable operating and
maintenance procedures are being
used will be based on information
available to the Administrator which
may include, but is not limited to,
monitoring results, opacity
observations, review of operation and
maintenance procedures, and
inspection of the source.
[40 CFR 60.11(d)].
None. None. None.
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FACILITY SPECIFIC REQUIREMENTS
51 A new or reconstructed stationary
RICE located at an area source must
meet the requirements of 40 CFR 63
by meeting the requirements 40 CFR
60 subpart JJJJ, for spark ignition
engines. No further requirements
apply for such engines under 40 CFR
63.
[40 CFR 63.6590(c)]
None. None. None.
Ref.#
Applicable Requirement Monitoring Requirement Recordkeeping Requirement Submittal/Action Requirement
50 No owner or operator subject to
NSPS standards in Part 60, shall
build, erect, install, or use any article,
machine, equipment or process, the
use of which conceals an emission
which would otherwise constitute a
violation of an applicable standard.
Such concealment includes, but is not
limited to, the use of gaseous diluents
to achieve compliance with an
opacity standard or with a standard
which is based on the concentration
of a pollutant in the gases discharged
to the atmosphere.
[40 CFR 60.12].
None. None. None.
