HP LaserJet Enterprise M604, M605, M606 Repair Manual Enww Laser Jet M604 M605
User Manual: HP LaserJet Enterprise M604 M605 M606 Repair Manual shared.swissparts.ch - /Manuals/HP/LaserJet/Mono Laserjet/
Open the PDF directly: View PDF 
.
Page Count: 1738
| Download | |
| Open PDF In Browser | View PDF |
LaserJet Enterprise M604, M605, M606 Repair Manual 3 M604n M605n www.hp.com/support/lj604 www.hp.com/support/lj605 www.hp.com/support/lj606 M604dn M605dn M606dn For printer theory and troubleshooting information, see the Troubleshooting Manual. M605x M606x Copyright and License © 2015 Copyright Hewlett-Packard Development Company, L.P. Reproduction, adaptation, or translation without prior written permission is prohibited, except as allowed under the copyright laws. The information contained herein is subject to change without notice. The only warranties for HP products and services are set forth in the express warranty statements accompanying such products and services. Nothing herein should be construed as constituting an additional warranty. HP shall not be liable for technical or editorial errors or omissions contained herein. Edition 1, 4/2015 Conventions used in this guide TIP: Helpful hints or shortcuts. Reinstallation tip: Reinstallation helpful hints, shortcuts, or considerations. NOTE: Information that explains a concept or how to complete a task. IMPORTANT: CAUTION: Information that help the user to avoid potential printer error conditions. Procedures that the user must follow to avoid losing data or damaging the printer. WARNING! Procedures that the user must follow to avoid personal injury, catastrophic loss of data, or extensive damage to the printer. ENWW iii For additional service and support information HP service personnel, go to the Service Access Work Bench (SAW) at http://h41302.www4.hp.com/km/saw/ home.do. Channel partners, go to HP Channel Services Network (CNS) at https://h30125.www3.hp.com/hpcsn. ENWW ● To access HP PartSurfer information from any mobile device, go to http://partsurfermobile.hp.com/ or scan the Quick Response (QR) code below. ● Install and configure ● Printer specifications ● Up-to-date control-panel message (CPMD) troubleshooting ● Solutions for printer issues and emerging issues ● Remove and replace part instructions and videos ● Service advisories ● Warranty & regulatory information v Table of contents 1 Removal and replacement .............................................................................................................................. 1 For additional service and support ........................................................................................................................ 2 Removal and replacement strategy ...................................................................................................................... 3 Introduction ......................................................................................................................................... 3 Considerations during removal and replacement .............................................................................. 3 Electrostatic discharge ........................................................................................................................ 4 Required tools ..................................................................................................................................... 4 Types of screws ................................................................................................................................... 5 Service approach .................................................................................................................................................... 6 Before performing service .................................................................................................................. 6 After performing service ..................................................................................................................... 6 Post service tests ................................................................................................................................ 6 Print quality test ............................................................................................................... 6 Parts removal order ............................................................................................................................ 6 Removal and replacement procedures ................................................................................................................. 7 Customer self-repair (CSR) A parts and assemblies ........................................................................... 7 Removal and replacement: Toner cartridge ..................................................................... 8 Introduction .................................................................................................... 8 Step 1: Remove the toner cartridge ............................................................... 8 Step 2: Unpack the replacement toner cartridge ........................................... 9 Step 3: Install the toner cartridge ................................................................ 10 Removal and replacement: Fuser ................................................................................... 13 Introduction .................................................................................................. 13 Step 1: Remove the duplex accessory .......................................................... 14 Step 2: Remove the duplex accessory cover ................................................ 14 Step 3: Remove the rear output bin ............................................................. 15 Step 4: Remove the fuser ............................................................................. 16 Step 5: Unpack the replacement fuser ......................................................... 17 Step 6: Install the fuser ................................................................................ 17 Step 7: Install the rear output bin ................................................................ 18 Step 8: Install the duplex accessory cover ................................................... 19 Step 9: Install the duplex accessory ............................................................. 19 ENWW vii Removal and replacement: Transfer roller ..................................................................... 21 Introduction .................................................................................................. 21 Step 1: Remove the toner cartridge ............................................................. 21 Step 2: Remove the transfer roller ............................................................... 22 Step 3: Unpack the replacement transfer roller .......................................... 24 Step 4: Install the transfer roller .................................................................. 24 Step 5: Install the toner cartridge ................................................................ 26 Removal and replacement: Pickup, feed, and separation rollers (Trays 2-6 and 1,500-sheet high-capacity input feeder) ....................................................................... 28 Introduction .................................................................................................. 28 Step 1: Remove the tray ............................................................................... 29 Step 2: Remove the pickup, feed, and separation rollers (trays 2-6) .......... 29 Step 3: Unpack the replacement pickup, feed, and separation rollers ........ 31 Step 4: Install the pickup, feed, and separation rollers (trays 2-6) ............. 31 Step 5: Install the tray .................................................................................. 34 Step 6: Remove the pickup, feed, and separation rollers (HCI) ................... 34 Step 7: Unpack the replacement pickup, feed, and separation rollers ........ 37 Step 8: Install the pickup, feed, and separation rollers (HCI) ...................... 37 Removal and replacement: Hard-disk drive (HDD) ........................................................ 41 Introduction .................................................................................................. 41 Step 1: Remove the formatter cover ............................................................ 42 Step 2: Remove the hard-disk drive ............................................................. 43 Step 3: Unpack the replacement hard-disk drive ........................................ 44 Step 4: Install the hard-disk drive ................................................................ 45 Step 5: Install the formatter cover ............................................................... 46 Step 6: Reinstall the product firmware ........................................................ 47 Removal and replacement: Torque limiter (trays 2-6 and 1,500-sheet highcapacity input feeder) ..................................................................................................... 50 Introduction .................................................................................................. 50 Step 1: Remove the tray ............................................................................... 51 Step 2: Remove the torque limiter (trays 2-6) ............................................. 51 Step 3: Unpack the replacement torque limiter ........................................... 52 Step 4: Install the torque limiter (trays 2-6) ................................................ 53 Step 5: Install the tray .................................................................................. 55 Step 6: Remove the torque limiter (HCI) ...................................................... 55 Step 7: Unpack the replacement torque limiter ........................................... 57 Step 8: Install the torque limiter (HCI) .......................................................... 58 Removal and replacement: Trusted platform module (TPM) PCA ................................. 61 Introduction .................................................................................................. 61 Step 1: Remove the formatter cover ............................................................ 61 Step 2: Remove the TPM ............................................................................... 62 viii ENWW Step 3: Unpack the TPM ................................................................................ 63 Step 4: Install the TPM .................................................................................. 64 Step 5: Install the formatter cover ............................................................... 65 Removal and replacement: embedded MultiMedia Card (eMMC) ................................... 67 Introduction .................................................................................................. 67 Step 1: Remove the formatter cover ............................................................ 68 Step 2: Remove the eMMC ............................................................................ 69 Step 3: Unpack the replacement eMMC ........................................................ 70 Step 4: Install the eMMC ............................................................................... 71 Step 5: Install the formatter cover ............................................................... 72 Step 6: Reinstall the product firmware ........................................................ 73 Removal and replacement: Dual in-line memory module (DIMM) ................................. 76 Introduction .................................................................................................. 76 Step 1: Remove the formatter cover ............................................................ 77 Step 2: Remove the hard-disk drive (HDD) .................................................. 78 Step 3: Remove the memory DIMM .............................................................. 79 Step 4: Unpack the replacement memory DIMM ......................................... 80 Step 5: Install the memory DIMM ................................................................. 80 Step 6: Install the hard-disk drive (HDD) ...................................................... 81 Step 7: Install the formatter cover ............................................................... 83 Removal and replacement: Control panel (M605x, M606x) .......................................... 85 Introduction .................................................................................................. 85 Step 1: Remove the control panel ................................................................ 85 Step 2: Unpack the replacement control panel ............................................ 89 Step 3: Install the control panel ................................................................... 89 Customer self-repair (CSR) B parts and assemblies ......................................................................... 93 Removal and replacement: Tray 1 rollers ...................................................................... 94 Introduction .................................................................................................. 94 Step 1: Remove the Tray 1 rollers ................................................................ 94 Step 2: Unpack the replacement Tray 1 rollers ............................................ 98 Step 3: Install the Tray 1 rollers ................................................................... 99 Field replaceable units (FRUs) ......................................................................................................... 104 Removal and replacement: External panels, covers, and doors ................................. 104 Removal and replacement: Envelope feeder cover ................................... 105 Removal and replacement: Duplex accessory cover ................................. 108 Removal and replacement: Top accessory cover ....................................... 110 Removal and replacement: Rear output bin .............................................. 114 Removal and replacement: Formatter cover ............................................. 120 Removal and replacement: Tray 2 extension door .................................... 123 Removal and replacement: Front cover ..................................................... 129 Removal and replacement: Hardware integration pocket (HIP) cover ...... 135 ENWW ix Removal and replacement: Right cover ..................................................... 139 Removal and replacement: Left cover ....................................................... 149 Removal and replacement: Right front cover ............................................ 185 Removal and replacement: Right rear cover ............................................. 207 Removal and replacement: Top cover (M605x, M606x) ............................ 224 Removal and replacement: Top cover (M604n/dn, M605n/dn, M606dn) .. 251 Removal and replacement: Control panel (M604n/dn, M605n/dn, M606dn) ..................................................................................................... 269 Removal and replacement: Internal parts and assemblies ......................................... 278 Removal and replacement: Formatter ....................................................... 280 Removal and replacement: Registration assembly ................................... 300 Removal and replacement: Easy-access USB port and cable .................... 307 Removal and replacement: Fan FN101 ...................................................... 332 Removal and replacement: Fan FN102 ...................................................... 370 Removal and replacement: Fan FN103 ...................................................... 378 Removal and replacement: Fan FN104 ...................................................... 416 Removal and replacement: Pickup motor .................................................. 424 Removal and replacement: Drum motor ................................................... 433 Removal and replacement: Lifter motor assembly ................................... 442 Removal and replacement: DC controller .................................................. 453 Removal and replacement: Pickup drive assembly ................................... 463 Removal and replacement: Fuser motor ................................................... 484 Removal and replacement: Drum drive assembly ..................................... 506 Removal and replacement: Environmental sensor ................................... 552 Removal and replacement: Power supply ................................................. 589 Removal and replacement: Feed-guide assembly .................................... 647 Removal and replacement: Tray 1 paper-pickup assembly ...................... 705 Removal and replacement: Feed roller assembly ..................................... 756 Removal and replacement: Laser/scanner ................................................ 805 Removal and replacement: Paper-delivery assembly ............................... 839 Removal and replacement: Paper feed shaft gear (gear, 18T) .................. 879 Removal and replacement: Paper feed shaft assembly ............................ 902 Removal and replacement: Pickup drive assembly gear (gear, 23T) ........ 934 Removal and replacement: Pickup drive assembly solenoid .................... 957 Removal and replacement: Pickup drive assembly drive-gear shaft ........ 981 Removal and replacement: Paper-delivery drive assembly ...................... 990 Removal and replacement: Tag holder assembly .................................... 1040 Removal and replacement: Size-detect assembly (Tray 2) ..................... 1108 Removal and replacement: Lower input accessory connector ................ 1130 Removal and replacement: Memory PCA (island of data) ....................... 1146 Removal and replacement: Wireless PCA ................................................ 1179 x ENWW Removal and replacement: Near field communication (NFC) PCA .......... 1208 Removal and replacement: Fuser drive assembly ................................... 1217 Removal and replacement: Trays ................................................................................................. 1280 Removal and replacement: Trays 2-6 ........................................................................ 1281 Introduction .............................................................................................. 1281 Step 1: Remove the tray ........................................................................... 1281 Step 2: Unpack the replacement tray ...................................................... 1282 Step 3: Install the tray .............................................................................. 1282 Removal and replacement: Accessories ....................................................................................... 1284 Removal and replacement: Duplex accessory ........................................................... 1285 Introduction .............................................................................................. 1285 Step 1: Remove the duplex accessory ..................................................... 1285 Step 2: Unpack the replacement duplex accessory ................................. 1286 Step 3: Install the duplex accessory ........................................................ 1286 500-sheet paper feeder ............................................................................................. 1288 Removal and replacement: Tray extension door (500-sheet feeder) ..... 1289 Removal and replacement: Front right cover (500-sheet feeder) .......... 1294 Removal and replacement: Right cover (500-sheet feeder) ................... 1299 Removal and replacement: Upper connector (500-sheet feeder) .......... 1306 Removal and replacement: Lower connector (500-sheet feeder) .......... 1316 Removal and replacement: Size-detect assembly (500-sheet feeder) .. 1325 Removal and replacement: Lifter drive assembly (500-sheet feeder) ... 1338 1,500-sheet paper feeder .......................................................................................... 1351 Removal and replacement: Front door (1,500-sheet feeder) ................. 1352 Removal and replacement: Rear cover (1,500-sheet feeder) ................. 1358 Removal and replacement: Left cover (1,500-sheet feeder) .................. 1362 Removal and replacement: Right cover (1,500-sheet feeder) ................ 1370 Removal and replacement: Feeder motor (1,500-sheet feeder) ............ 1376 Removal and replacement: PCA (1,500-sheet feeder) ............................ 1384 Removal and replacement: Lifter-drive assembly (1,500-sheet feeder) 1392 Removal and replacement: Upper connector (1,500-sheet feeder) ....... 1403 5-bin mailbox .............................................................................................................. 1409 Removal and replacement: Right cover (5-bin mailbox) ......................... 1410 Removal and replacement: Left cover (5-bin mailbox) ........................... 1415 Removal and replacement: Front cover (5-bin mailbox) ......................... 1420 Removal and replacement: Sensor assembly (5-bin mailbox) ............... 1423 Removal and replacement: Drive assembly (5-bin mailbox) .................. 1432 Removal and replacement: Connector (5-bin mailbox) .......................... 1443 Stacker and stapler/stacker ........................................................................................ 1448 Removal and replacement: Connector (stacker and stapler/stacker) ..... 1449 Removal and replacement: Stapler assembly (stapler/stacker) ............. 1454 ENWW xi Removal and replacement: Delivery tray (stacker and stapler/stacker) . 1460 Removal and replacement: Rear cover (stacker and stapler/stacker) .... 1463 Removal and replacement: Top cover (stapler/stacker) .......................... 1467 Removal and replacement: Left cover (stacker and stapler/stacker) ..... 1474 Removal and replacement: Right front cover (stacker and stapler/ stacker) ..................................................................................................... 1484 Removal and replacement: Front cover (stacker and stapler/stacker) ... 1494 Removal and replacement: Jog assembly (stapler/stacker) ................... 1509 Removal and replacement: Paddle motor(stapler/stacker) .................... 1530 Removal and replacement: Feed motor (stacker and stapler/stacker) ... 1551 2 Parts and diagrams .................................................................................................................................. 1571 For additional service and support ................................................................................................................. 1572 Assembly locations ......................................................................................................................................... 1573 Product front view ........................................................................................................................ 1573 Product back view ......................................................................................................................... 1574 Order parts, accessories, and supplies ........................................................................................................... 1575 Ordering ........................................................................................................................................ 1575 Orderable parts ............................................................................................................................. 1575 Supplies ......................................................................................................................................... 1575 Accessories .................................................................................................................................... 1575 Customer self-repair kits .............................................................................................................. 1577 Related documentation and software .......................................................................................... 1577 How to use the parts lists and diagrams ........................................................................................................ 1578 Covers .............................................................................................................................................................. 1580 Internal components ....................................................................................................................................... 1582 Internal components (1 of 3) ........................................................................................................ 1582 Internal components (2 of 3) ........................................................................................................ 1584 Internal components (3 of 3) ........................................................................................................ 1586 Power supply assembly ................................................................................................................................... 1588 Multi-purpose (Tray 1) pickup assembly ........................................................................................................ 1590 Duplexer .......................................................................................................................................................... 1592 Envelope feeder ............................................................................................................................................... 1594 Envelope feeder covers and panels .............................................................................................. 1594 Envelope feeder internal components (1 of 2) ............................................................................. 1596 Envelope feeder internal components (2 of 2) ............................................................................. 1598 500-sheet feeder ............................................................................................................................................ 1600 500-sheet feeder covers ............................................................................................................... 1600 500-sheet feeder main body ........................................................................................................ 1602 1,500-sheet feeder ......................................................................................................................................... 1604 1,500-sheet feeder covers and panels ......................................................................................... 1604 xii ENWW 1,500-sheet feeder main body (1 of 2) ........................................................................................ 1606 1,500-sheet feeder main body (2 of 2) ........................................................................................ 1608 1,500-sheet feeder paper pickup assembly ................................................................................ 1610 5-bin mailbox .................................................................................................................................................. 1612 5-bin mailbox covers and panels .................................................................................................. 1612 5-bin mailbox main body (1 of 2) ................................................................................................. 1614 5-bin mailbox main body (2 of 2) ................................................................................................. 1616 Stacker and stapler/stacker ............................................................................................................................ 1618 Stacker and stapler/stacker covers and panels ............................................................................ 1618 Stapler/stacker main body ............................................................................................................ 1620 Stacker main body ........................................................................................................................ 1622 Stapler/stacker middle assembly (1 of 2) ..................................................................................... 1624 Stapler/stacker middle assembly (2 of 2) ..................................................................................... 1626 Stacker middle assembly (1 of 2) ................................................................................................. 1628 Stacker middle assembly (2 of 2) ................................................................................................. 1630 Alphabetical parts list ..................................................................................................................................... 1632 Numerical parts list ......................................................................................................................................... 1642 Index .......................................................................................................................................................... 1653 ENWW xiii List of tables Table 1-1 Pickup drive assembly ...................................................................................................................................... 474 Table 1-2 Pickup drive assembly ...................................................................................................................................... 892 Table 1-3 Pickup drive assembly ...................................................................................................................................... 924 Table 1-4 Pickup drive assembly ...................................................................................................................................... 947 Table 1-5 Pickup drive assembly ...................................................................................................................................... 971 Table 2-1 Supplies .......................................................................................................................................................... 1575 Table 2-2 Accessories ..................................................................................................................................................... 1575 Table 2-3 Covers ............................................................................................................................................................. 1581 Table 2-4 Internal components (1 of 3) ......................................................................................................................... 1583 Table 2-5 Internal components (2 of 3) ......................................................................................................................... 1585 Table 2-6 Internal components (3 of 3) ......................................................................................................................... 1587 Table 2-7 Power supply assembly .................................................................................................................................. 1589 Table 2-8 Multi-purpose (Tray 1) pickup assembly ....................................................................................................... 1591 Table 2-9 Duplexer ......................................................................................................................................................... 1593 Table 2-10 Envelope feeder covers and panels ............................................................................................................. 1595 Table 2-11 Envelope feeder internal components (1 of 2) ............................................................................................ 1597 Table 2-12 Envelope feeder internal components (2 of 2) ............................................................................................ 1599 Table 2-13 500-sheet feeder covers .............................................................................................................................. 1601 Table 2-14 500-sheet feeder covers .............................................................................................................................. 1603 Table 2-15 1,500-sheet feeder covers and panels ........................................................................................................ 1605 Table 2-16 1,500-sheet feeder main body (1 of 2) ........................................................................................................ 1607 Table 2-17 1,500-sheet feeder main body (2 of 2) ........................................................................................................ 1609 Table 2-18 1,500-sheet feeder paper pickup assembly ................................................................................................ 1611 Table 2-19 5-bin mailbox covers and panels ................................................................................................................. 1613 Table 2-20 5-bin mailbox main body (1 of 2) ................................................................................................................. 1615 Table 2-21 5-bin mailbox main body (2 of 2) ................................................................................................................. 1617 Table 2-22 Stacker and stapler/stacker covers and panels ........................................................................................... 1619 Table 2-23 Stapler/stacker main body ........................................................................................................................... 1621 Table 2-24 Stacker main body ........................................................................................................................................ 1623 Table 2-25 Stapler/stacker middle assembly (1 of 2) .................................................................................................... 1625 Table 2-26 Stapler/stacker middle assembly (2 of 2) .................................................................................................... 1627 Table 2-27 Stacker middle assembly (1 of 2) ................................................................................................................. 1629 ENWW xv Table 2-28 xvi Stacker middle assembly (2 of 2) ................................................................................................................. 1631 ENWW List of figures Figure 1-1 Screwdrivers ........................................................................................................................................................ 4 Figure 1-2 Screw size chart ................................................................................................................................................... 5 Figure 1-3 Open the cartridge door ...................................................................................................................................... 9 Figure 1-4 Remove the toner cartridge ................................................................................................................................ 9 Figure 1-5 Recycle and unpack ........................................................................................................................................... 10 Figure 1-6 Rock the toner cartridge ................................................................................................................................... 10 Figure 1-7 Remove the toner sealing tape ......................................................................................................................... 11 Figure 1-8 Install the toner cartridge ................................................................................................................................. 11 Figure 1-9 Close the cartridge door .................................................................................................................................... 12 Figure 1-10 Remove the duplex accessory ........................................................................................................................ 14 Figure 1-11 Remove the duplex accessory cover .............................................................................................................. 15 Figure 1-12 Release the hinge pin ...................................................................................................................................... 15 Figure 1-13 Remove the output bin ................................................................................................................................... 16 Figure 1-14 Squeeze the blue fuser-release tabs .............................................................................................................. 16 Figure 1-15 Remove the fuser ............................................................................................................................................ 17 Figure 1-16 Recycle and unpack ......................................................................................................................................... 17 Figure 1-17 Install the fuser ............................................................................................................................................... 18 Figure 1-18 Position the output bin ................................................................................................................................... 18 Figure 1-19 Install left hinge pin ........................................................................................................................................ 19 Figure 1-20 Install the duplex accessory cover .................................................................................................................. 19 Figure 1-21 Install the duplex accessory ........................................................................................................................... 20 Figure 1-22 Open the cartridge door .................................................................................................................................. 22 Figure 1-23 Remove the toner cartridge ............................................................................................................................ 22 Figure 1-24 Unpack the transfer-roller removal hook ....................................................................................................... 23 Figure 1-25 Lift the left side of the transfer roller ............................................................................................................. 23 Figure 1-26 Remove the transfer roller ............................................................................................................................. 24 Figure 1-27 Recycle and unpack ......................................................................................................................................... 24 Figure 1-28 Wear the protective gloves ............................................................................................................................. 25 Figure 1-29 Install the right end of the transfer roller ...................................................................................................... 25 Figure 1-30 Install the left end of the transfer roller ......................................................................................................... 26 Figure 1-31 Install the toner cartridge ............................................................................................................................... 26 Figure 1-32 Close the cartridge door ................................................................................................................................. 27 ENWW xvii Figure 1-33 Remove the tray .............................................................................................................................................. 29 Figure 1-34 Open the cover ................................................................................................................................................ 29 Figure 1-35 Remove the feed roller ................................................................................................................................... 30 Figure 1-36 Remove the feed roller ................................................................................................................................... 30 Figure 1-37 Remove the pick roller .................................................................................................................................... 31 Figure 1-38 Recycle and unpack ......................................................................................................................................... 31 Figure 1-39 Install the pick roller ....................................................................................................................................... 32 Figure 1-40 Install the feed roller ...................................................................................................................................... 32 Figure 1-41 Open the cover ................................................................................................................................................ 33 Figure 1-42 Align the torque limiter ................................................................................................................................... 33 Figure 1-43 Install the feed roller ...................................................................................................................................... 34 Figure 1-44 Install the tray ................................................................................................................................................. 34 Figure 1-45 Open the feeder door ...................................................................................................................................... 35 Figure 1-46 Open the separation-roller cover ................................................................................................................... 35 Figure 1-47 Remove the separation roller ......................................................................................................................... 36 Figure 1-48 Remove the feed roller ................................................................................................................................... 36 Figure 1-49 Remove the pick roller .................................................................................................................................... 37 Figure 1-50 Recycle and unpack ......................................................................................................................................... 37 Figure 1-51 Install the pick roller ....................................................................................................................................... 38 Figure 1-52 Install the feed roller ...................................................................................................................................... 38 Figure 1-53 Open the separation-roller cover ................................................................................................................... 39 Figure 1-54 Check the torque limiter ................................................................................................................................. 39 Figure 1-55 Install the feed roller ...................................................................................................................................... 40 Figure 1-56 Close the feeder door ...................................................................................................................................... 40 Figure 1-57 Remove the formatter cover .......................................................................................................................... 42 Figure 1-58 Open the formatter case door ........................................................................................................................ 43 Figure 1-59 Locate the hard-disk drive .............................................................................................................................. 43 Figure 1-60 Release the HDD .............................................................................................................................................. 44 Figure 1-61 Remove HDD ................................................................................................................................................... 44 Figure 1-62 Recycle and unpack ......................................................................................................................................... 45 Figure 1-63 Install the tab .................................................................................................................................................. 45 Figure 1-64 Install the HDD ................................................................................................................................................ 46 Figure 1-65 Verify HDD installation .................................................................................................................................... 46 Figure 1-66 Close the formatter case door ........................................................................................................................ 47 Figure 1-67 Align the tabs and slots .................................................................................................................................. 47 Figure 1-68 Remove the tray .............................................................................................................................................. 51 Figure 1-69 Open the cover ................................................................................................................................................ 51 Figure 1-70 Remove the feed roller ................................................................................................................................... 52 Figure 1-71 Remove the torque limiter .............................................................................................................................. 52 Figure 1-72 Recycle and unpack ......................................................................................................................................... 53 Figure 1-73 Open the cover ................................................................................................................................................ 53 xviii ENWW Figure 1-74 Install the torque limiter ................................................................................................................................. 54 Figure 1-75 Align the torque limiter ................................................................................................................................... 54 Figure 1-76 Install the feed roller ...................................................................................................................................... 55 Figure 1-77 Install the tray ................................................................................................................................................. 55 Figure 1-78 Open the feeder door ...................................................................................................................................... 56 Figure 1-79 Open the separation-roller cover ................................................................................................................... 56 Figure 1-80 Remove the separation roller ......................................................................................................................... 57 Figure 1-81 Remove the torque limiter .............................................................................................................................. 57 Figure 1-82 Recycle and unpack ......................................................................................................................................... 58 Figure 1-83 Open the separation-roller cover ................................................................................................................... 58 Figure 1-84 Install the torque limiter ................................................................................................................................. 58 Figure 1-85 Align the torque limiter ................................................................................................................................... 59 Figure 1-86 Install the feed roller ...................................................................................................................................... 59 Figure 1-87 Close the feeder door ...................................................................................................................................... 60 Figure 1-88 Remove the formatter cover .......................................................................................................................... 62 Figure 1-89 Open the formatter case door ........................................................................................................................ 62 Figure 1-90 Locate the TPM ................................................................................................................................................ 63 Figure 1-91 Remove the TPM ............................................................................................................................................. 63 Figure 1-92 Recycle and unpack ......................................................................................................................................... 64 Figure 1-93 TPM connector ................................................................................................................................................ 64 Figure 1-94 Install the TPM ................................................................................................................................................ 65 Figure 1-95 Close the formatter case door ........................................................................................................................ 65 Figure 1-96 Align the tabs and slots .................................................................................................................................. 66 Figure 1-97 Remove the formatter cover .......................................................................................................................... 68 Figure 1-98 Open the formatter case door ........................................................................................................................ 69 Figure 1-99 Disconnect two connectors ............................................................................................................................. 69 Figure 1-100 Locate the eMMC component ....................................................................................................................... 70 Figure 1-101 Remove the eMMC ......................................................................................................................................... 70 Figure 1-102 Recycle and unpack ...................................................................................................................................... 71 Figure 1-103 eMMC connector ............................................................................................................................................ 71 Figure 1-104 Install eMMC .................................................................................................................................................. 72 Figure 1-105 Connect two connectors ............................................................................................................................... 72 Figure 1-106 Close the formatter case door ...................................................................................................................... 73 Figure 1-107 Align the tabs and slots ................................................................................................................................ 73 Figure 1-108 Remove the formatter cover ........................................................................................................................ 77 Figure 1-109 Open the formatter case door ...................................................................................................................... 77 Figure 1-110 Locate the hard-disk drive ............................................................................................................................ 78 Figure 1-111 Release the HDD ........................................................................................................................................... 78 Figure 1-112 Remove HDD ................................................................................................................................................. 79 Figure 1-113 Locate the DIMM ........................................................................................................................................... 79 Figure 1-114 Remove the DIMM ......................................................................................................................................... 80 ENWW xix Figure 1-115 Recycle and unpack ...................................................................................................................................... 80 Figure 1-116 DIMM connector ............................................................................................................................................ 81 Figure 1-117 Install the DIMM ............................................................................................................................................ 81 Figure 1-118 Install the tab ................................................................................................................................................ 82 Figure 1-119 Install the HDD .............................................................................................................................................. 82 Figure 1-120 Verify HDD installation ................................................................................................................................. 83 Figure 1-121 Close the formatter case door ...................................................................................................................... 83 Figure 1-122 Align the tabs and slots ................................................................................................................................ 84 Figure 1-123 Tilt the control panel up ............................................................................................................................... 86 Figure 1-124 Release tabs .................................................................................................................................................. 86 Figure 1-125 Rotate cover away ........................................................................................................................................ 87 Figure 1-126 Remove two screws ...................................................................................................................................... 87 Figure 1-127 Rotate the control panel base ...................................................................................................................... 88 Figure 1-128 Disconnect connectors ................................................................................................................................. 88 Figure 1-129 Remove the control panel ............................................................................................................................ 89 Figure 1-130 Recycle and unpack ...................................................................................................................................... 89 Figure 1-131 Reinstall the control panel ........................................................................................................................... 90 Figure 1-132 Connect connectors ...................................................................................................................................... 90 Figure 1-133 Rotate the control-panel base down ............................................................................................................ 91 Figure 1-134 Install two screws ......................................................................................................................................... 91 Figure 1-135 Install screw cover ........................................................................................................................................ 92 Figure 1-136 Open the front cover ..................................................................................................................................... 95 Figure 1-137 Open the separation roller cover .................................................................................................................. 95 Figure 1-138 Slide the separation roller ............................................................................................................................ 96 Figure 1-139 Remove the separation roller ....................................................................................................................... 96 Figure 1-140 Remove one screw ........................................................................................................................................ 97 Figure 1-141 Remove the bushing ..................................................................................................................................... 97 Figure 1-142 Remove the cover ......................................................................................................................................... 98 Figure 1-143 Remove the Tray 1 pickup and feed rollers .................................................................................................. 98 Figure 1-144 Recycle and unpack ...................................................................................................................................... 99 Figure 1-145 Install the Tray 1 pickup and feed rollers ..................................................................................................... 99 Figure 1-146 Remove the cover ....................................................................................................................................... 100 Figure 1-147 Install the bushing ...................................................................................................................................... 101 Figure 1-148 Install one screw ......................................................................................................................................... 101 Figure 1-149 Open the separation roller cover ................................................................................................................ 102 Figure 1-150 Position the separation roller ..................................................................................................................... 102 Figure 1-151 Install the separation roller ........................................................................................................................ 103 Figure 1-152 Close the front cover ................................................................................................................................... 103 Figure 1-153 Remove the envelope feeder cover ............................................................................................................ 106 Figure 1-154 Recycle and unpack .................................................................................................................................... 106 Figure 1-155 Install the envelope feeder cover ............................................................................................................... 107 xx ENWW Figure 1-156 Remove the duplex accessory cover .......................................................................................................... 108 Figure 1-157 Recycle and unpack .................................................................................................................................... 109 Figure 1-158 Install the duplex accessory cover ............................................................................................................. 109 Figure 1-159 Open the rear output bin ............................................................................................................................ 111 Figure 1-160 Remove top accessory cover ...................................................................................................................... 111 Figure 1-161 Recycle and unpack .................................................................................................................................... 112 Figure 1-162 Align the tabs and slots .............................................................................................................................. 112 Figure 1-163 Install the top accessory cover ................................................................................................................... 113 Figure 1-164 Close the rear output bin ............................................................................................................................ 113 Figure 1-165 Remove the duplex accessory .................................................................................................................... 115 Figure 1-166 Remove the duplex accessory cover .......................................................................................................... 116 Figure 1-167 Release the hinge pin ................................................................................................................................. 116 Figure 1-168 Remove the output bin ............................................................................................................................... 117 Figure 1-169 Recycle and unpack .................................................................................................................................... 117 Figure 1-170 Position the output bin ............................................................................................................................... 118 Figure 1-171 Install left hinge pin .................................................................................................................................... 118 Figure 1-172 Install the duplex accessory cover ............................................................................................................. 119 Figure 1-173 Install the duplex accessory ....................................................................................................................... 119 Figure 1-174 Remove the formatter cover ...................................................................................................................... 121 Figure 1-175 Recycle and unpack .................................................................................................................................... 121 Figure 1-176 Install the formatter cover ......................................................................................................................... 122 Figure 1-177 Remove the duplex accessory .................................................................................................................... 124 Figure 1-178 Remove the duplex accessory cover .......................................................................................................... 124 Figure 1-179 Release the hinge pin ................................................................................................................................. 125 Figure 1-180 Remove the Tray 2 extension door ............................................................................................................ 125 Figure 1-181 Recycle and unpack .................................................................................................................................... 126 Figure 1-182 Install the keyed hinge pin .......................................................................................................................... 126 Figure 1-183 Install the hinge pin .................................................................................................................................... 127 Figure 1-184 Install the duplex accessory cover ............................................................................................................. 127 Figure 1-185 Install the duplex accessory ....................................................................................................................... 128 Figure 1-186 Open the front cover ................................................................................................................................... 130 Figure 1-187 Release retainers ........................................................................................................................................ 130 Figure 1-188 Release spring ............................................................................................................................................. 131 Figure 1-189 Remove the cover ....................................................................................................................................... 131 Figure 1-190 Recycle and unpack .................................................................................................................................... 132 Figure 1-191 Install the cover .......................................................................................................................................... 132 Figure 1-192 Install spring ............................................................................................................................................... 133 Figure 1-193 Check arm installation ................................................................................................................................ 133 Figure 1-194 Install retainers ........................................................................................................................................... 134 Figure 1-195 Locate HIP cover ......................................................................................................................................... 135 Figure 1-196 Mounting feet and tabs location ................................................................................................................ 136 ENWW xxi Figure 1-197 Release tabs ................................................................................................................................................ 136 Figure 1-198 Remove the HIP cover ................................................................................................................................. 137 Figure 1-199 Recycle and unpack .................................................................................................................................... 137 Figure 1-200 Install HIP cover .......................................................................................................................................... 138 Figure 1-201 Remove the formatter cover ...................................................................................................................... 140 Figure 1-202 Locate HIP cover ......................................................................................................................................... 140 Figure 1-203 Mounting feet and tabs location ................................................................................................................ 141 Figure 1-204 Release tabs ................................................................................................................................................ 141 Figure 1-205 Remove the HIP cover ................................................................................................................................. 142 Figure 1-206 Open the front cover and cartridge door ................................................................................................... 142 Figure 1-207 Remove two screws .................................................................................................................................... 143 Figure 1-208 Release three tabs ...................................................................................................................................... 143 Figure 1-209 Remove the cover ....................................................................................................................................... 144 Figure 1-210 Recycle and unpack .................................................................................................................................... 144 Figure 1-211 Note location of tabs .................................................................................................................................. 145 Figure 1-212 Position the front tabs ................................................................................................................................ 145 Figure 1-213 Slide the cover ............................................................................................................................................ 146 Figure 1-214 Install two screws ....................................................................................................................................... 146 Figure 1-215 Close the front cover and cartridge door ................................................................................................... 147 Figure 1-216 Install HIP cover .......................................................................................................................................... 147 Figure 1-217 Install the formatter cover ......................................................................................................................... 148 Figure 1-218 Remove the tray ......................................................................................................................................... 150 Figure 1-219 Remove the duplex accessory .................................................................................................................... 151 Figure 1-220 Remove the duplex accessory cover .......................................................................................................... 151 Figure 1-221 Release the hinge pin ................................................................................................................................. 152 Figure 1-222 Remove the Tray 2 extension door ............................................................................................................ 152 Figure 1-223 Open the rear output bin ............................................................................................................................ 153 Figure 1-224 Remove top accessory cover ...................................................................................................................... 153 Figure 1-225 Open the front cover and cartridge door ................................................................................................... 154 Figure 1-226 Remove two screws .................................................................................................................................... 154 Figure 1-227 Release three tabs ...................................................................................................................................... 155 Figure 1-228 Remove the cover ....................................................................................................................................... 155 Figure 1-229 Release the drive-arm tabs ........................................................................................................................ 156 Figure 1-230 Remove three screws ................................................................................................................................. 156 Figure 1-231 Remove one screw ...................................................................................................................................... 157 Figure 1-232 Remove one screw ...................................................................................................................................... 157 Figure 1-233 Location of two tabs ................................................................................................................................... 158 Figure 1-234 Release two tabs ........................................................................................................................................ 158 Figure 1-235 Remove the top cover ................................................................................................................................. 159 Figure 1-236 Release the drive-arm and door hinge tabs ............................................................................................... 159 Figure 1-237 Release the ground wire ............................................................................................................................. 160 xxii ENWW Figure 1-238 Disconnect two connectors ........................................................................................................................ 160 Figure 1-239 Remove three screws ................................................................................................................................. 161 Figure 1-240 Remove one screw ...................................................................................................................................... 161 Figure 1-241 Remove one screw ...................................................................................................................................... 162 Figure 1-242 Location of two tabs ................................................................................................................................... 162 Figure 1-243 Release two tabs ........................................................................................................................................ 163 Figure 1-244 Release cables from guides ........................................................................................................................ 163 Figure 1-245 Remove the top cover ................................................................................................................................. 164 Figure 1-246 Remove one screw ...................................................................................................................................... 164 Figure 1-247 Remove the left front inside cover ............................................................................................................. 165 Figure 1-248 Release one tab .......................................................................................................................................... 165 Figure 1-249 Release one tab .......................................................................................................................................... 166 Figure 1-250 Remove the cover ....................................................................................................................................... 166 Figure 1-251 Recycle and unpack .................................................................................................................................... 167 Figure 1-252 Note location of tabs .................................................................................................................................. 167 Figure 1-253 Rotate the cover into place ......................................................................................................................... 168 Figure 1-254 Install one tab ............................................................................................................................................. 168 Figure 1-255 Install one tab ............................................................................................................................................. 169 Figure 1-256 Install the left front inside cover ................................................................................................................ 169 Figure 1-257 Install one screw ......................................................................................................................................... 170 Figure 1-258 Lower the top cover .................................................................................................................................... 170 Figure 1-259 Install cables in guides ............................................................................................................................... 171 Figure 1-260 Install two tabs ........................................................................................................................................... 171 Figure 1-261 Install one screw ......................................................................................................................................... 172 Figure 1-262 Install one screw ......................................................................................................................................... 172 Figure 1-263 Install three screws ..................................................................................................................................... 173 Figure 1-264 Connect two connectors ............................................................................................................................. 173 Figure 1-265 Install the ground wire ................................................................................................................................ 174 Figure 1-266 Reattach the door hinge ............................................................................................................................. 174 Figure 1-267 Install the drive-arm and door hinge tabs ................................................................................................. 175 Figure 1-268 Lower the top cover .................................................................................................................................... 175 Figure 1-269 Install two tabs ........................................................................................................................................... 176 Figure 1-270 Install one screw ......................................................................................................................................... 176 Figure 1-271 Install one screw ......................................................................................................................................... 177 Figure 1-272 Install three screws ..................................................................................................................................... 177 Figure 1-273 Install the drive-arm tabs ........................................................................................................................... 178 Figure 1-274 Note location of tabs .................................................................................................................................. 178 Figure 1-275 Position the front tabs ................................................................................................................................ 179 Figure 1-276 Slide the cover ............................................................................................................................................ 179 Figure 1-277 Install two screws ....................................................................................................................................... 180 Figure 1-278 Close the front cover and cartridge door ................................................................................................... 180 ENWW xxiii Figure 1-279 Align the tabs and slots .............................................................................................................................. 181 Figure 1-280 Install the top accessory cover ................................................................................................................... 181 Figure 1-281 Close the rear output bin ............................................................................................................................ 182 Figure 1-282 Install the keyed hinge pin .......................................................................................................................... 182 Figure 1-283 Install the hinge pin .................................................................................................................................... 183 Figure 1-284 Install the duplex accessory cover ............................................................................................................. 183 Figure 1-285 Install the duplex accessory ....................................................................................................................... 184 Figure 1-286 Install the tray ............................................................................................................................................. 184 Figure 1-287 Remove the tray ......................................................................................................................................... 186 Figure 1-288 Open the front cover and cartridge door ................................................................................................... 186 Figure 1-289 Remove two screws .................................................................................................................................... 187 Figure 1-290 Release three tabs ...................................................................................................................................... 187 Figure 1-291 Remove the cover ....................................................................................................................................... 188 Figure 1-292 Open the front cover ................................................................................................................................... 188 Figure 1-293 Release retainers ........................................................................................................................................ 189 Figure 1-294 Release spring ............................................................................................................................................. 189 Figure 1-295 Remove the cover ....................................................................................................................................... 190 Figure 1-296 Disconnect one connector .......................................................................................................................... 190 Figure 1-297 Remove two screws .................................................................................................................................... 191 Figure 1-298 Remove one screw ...................................................................................................................................... 191 Figure 1-299 Release one tab .......................................................................................................................................... 192 Figure 1-300 Remove the right front cover ..................................................................................................................... 192 Figure 1-301 Remove one screw ...................................................................................................................................... 193 Figure 1-302 Release the switch PCA ............................................................................................................................... 193 Figure 1-303 Remove the switch PCA .............................................................................................................................. 194 Figure 1-304 Release one hinge pin ................................................................................................................................. 194 Figure 1-305 Remove the switch button .......................................................................................................................... 195 Figure 1-306 Recycle and unpack .................................................................................................................................... 195 Figure 1-307 Position the switch button ......................................................................................................................... 196 Figure 1-308 Install the switch button ............................................................................................................................. 196 Figure 1-309 Switch button seated correctly ................................................................................................................... 197 Figure 1-310 Switch button seated incorrectly ................................................................................................................ 197 Figure 1-311 Position the switch PCA .............................................................................................................................. 198 Figure 1-312 Install the switch PCA ................................................................................................................................. 198 Figure 1-313 Install one screw ......................................................................................................................................... 199 Figure 1-314 Position the right front cover ..................................................................................................................... 199 Figure 1-315 Install one tab ............................................................................................................................................. 200 Figure 1-316 Install one screw ......................................................................................................................................... 200 Figure 1-317 Install two screws ....................................................................................................................................... 201 Figure 1-318 Connect one connector ............................................................................................................................... 201 Figure 1-319 Install the cover .......................................................................................................................................... 202 xxiv ENWW Figure 1-320 Install spring ............................................................................................................................................... 202 Figure 1-321 Check arm installation ................................................................................................................................ 203 Figure 1-322 Install retainers ........................................................................................................................................... 203 Figure 1-323 Note location of tabs .................................................................................................................................. 204 Figure 1-324 Position the front tabs ................................................................................................................................ 204 Figure 1-325 Slide the cover ............................................................................................................................................ 205 Figure 1-326 Install two screws ....................................................................................................................................... 205 Figure 1-327 Close the front cover and cartridge door ................................................................................................... 206 Figure 1-328 Install the tray ............................................................................................................................................. 206 Figure 1-329 Remove the duplex accessory .................................................................................................................... 208 Figure 1-330 Remove the duplex accessory cover .......................................................................................................... 209 Figure 1-331 Open the rear output bin ............................................................................................................................ 209 Figure 1-332 Remove top accessory cover ...................................................................................................................... 210 Figure 1-333 Open the front cover and cartridge door ................................................................................................... 210 Figure 1-334 Remove two screws .................................................................................................................................... 211 Figure 1-335 Release three tabs ...................................................................................................................................... 211 Figure 1-336 Remove the cover ....................................................................................................................................... 212 Figure 1-337 Remove two screws .................................................................................................................................... 212 Figure 1-338 Slide the formatter case ............................................................................................................................. 213 Figure 1-339 Release one tab .......................................................................................................................................... 213 Figure 1-340 Rotate the cover ......................................................................................................................................... 214 Figure 1-341 Recycle and unpack .................................................................................................................................... 214 Figure 1-342 Position the tabs and rotate ....................................................................................................................... 215 Figure 1-343 Install one tab ............................................................................................................................................. 215 Figure 1-344 Open the formatter case door .................................................................................................................... 216 Figure 1-345 Slide the formatter case into place ............................................................................................................ 216 Figure 1-346 Check connectors ........................................................................................................................................ 217 Figure 1-347 Close the formatter case door .................................................................................................................... 217 Figure 1-348 Install two screws ....................................................................................................................................... 218 Figure 1-349 Note location of tabs .................................................................................................................................. 218 Figure 1-350 Position the front tabs ................................................................................................................................ 219 Figure 1-351 Slide the cover ............................................................................................................................................ 219 Figure 1-352 Install two screws ....................................................................................................................................... 220 Figure 1-353 Close the front cover and cartridge door ................................................................................................... 220 Figure 1-354 Align the tabs and slots .............................................................................................................................. 221 Figure 1-355 Install the top accessory cover ................................................................................................................... 221 Figure 1-356 Close the rear output bin ............................................................................................................................ 222 Figure 1-357 Install the duplex accessory cover ............................................................................................................. 222 Figure 1-358 Install the duplex accessory ....................................................................................................................... 223 Figure 1-359 Open the cartridge door ............................................................................................................................. 225 Figure 1-360 Remove the toner cartridge ....................................................................................................................... 226 ENWW xxv Figure 1-361 Tilt the control panel up ............................................................................................................................. 226 Figure 1-362 Release tabs ................................................................................................................................................ 227 Figure 1-363 Rotate cover away ...................................................................................................................................... 227 Figure 1-364 Remove two screws .................................................................................................................................... 228 Figure 1-365 Rotate the control panel base .................................................................................................................... 228 Figure 1-366 Disconnect connectors ............................................................................................................................... 229 Figure 1-367 Remove the control panel .......................................................................................................................... 229 Figure 1-368 Open the rear output bin ............................................................................................................................ 230 Figure 1-369 Remove top accessory cover ...................................................................................................................... 230 Figure 1-370 Open the front cover and cartridge door ................................................................................................... 231 Figure 1-371 Remove two screws .................................................................................................................................... 231 Figure 1-372 Release three tabs ...................................................................................................................................... 232 Figure 1-373 Remove the cover ....................................................................................................................................... 232 Figure 1-374 Release the drive-arm and door hinge tabs ............................................................................................... 233 Figure 1-375 Release the ground wire ............................................................................................................................. 233 Figure 1-376 Disconnect two connectors ........................................................................................................................ 234 Figure 1-377 Remove three screws ................................................................................................................................. 234 Figure 1-378 Remove one screw ...................................................................................................................................... 235 Figure 1-379 Remove one screw ...................................................................................................................................... 235 Figure 1-380 Location of two tabs ................................................................................................................................... 236 Figure 1-381 Release two tabs ........................................................................................................................................ 236 Figure 1-382 Release cables from guides ........................................................................................................................ 237 Figure 1-383 Remove the top cover ................................................................................................................................. 237 Figure 1-384 Recycle and unpack .................................................................................................................................... 238 Figure 1-385 Lower the top cover .................................................................................................................................... 238 Figure 1-386 Install cables in guides ............................................................................................................................... 239 Figure 1-387 Install two tabs ........................................................................................................................................... 239 Figure 1-388 Install one screw ......................................................................................................................................... 240 Figure 1-389 Install one screw ......................................................................................................................................... 240 Figure 1-390 Install three screws ..................................................................................................................................... 241 Figure 1-391 Connect two connectors ............................................................................................................................. 241 Figure 1-392 Install the ground wire ................................................................................................................................ 242 Figure 1-393 Reattach the door hinge ............................................................................................................................. 242 Figure 1-394 Install the drive-arm and door hinge tabs ................................................................................................. 243 Figure 1-395 Note location of tabs .................................................................................................................................. 243 Figure 1-396 Position the front tabs ................................................................................................................................ 244 Figure 1-397 Slide the cover ............................................................................................................................................ 244 Figure 1-398 Install two screws ....................................................................................................................................... 245 Figure 1-399 Close the front cover and cartridge door ................................................................................................... 245 Figure 1-400 Align the tabs and slots .............................................................................................................................. 246 Figure 1-401 Install the top accessory cover ................................................................................................................... 246 xxvi ENWW Figure 1-402 Close the rear output bin ............................................................................................................................ 247 Figure 1-403 Reinstall the control panel ......................................................................................................................... 247 Figure 1-404 Connect connectors .................................................................................................................................... 248 Figure 1-405 Rotate the control-panel base down .......................................................................................................... 248 Figure 1-406 Install two screws ....................................................................................................................................... 249 Figure 1-407 Install screw cover ...................................................................................................................................... 249 Figure 1-408 Install the toner cartridge .......................................................................................................................... 250 Figure 1-409 Close the cartridge door ............................................................................................................................. 250 Figure 1-410 Open the cartridge door ............................................................................................................................. 252 Figure 1-411 Remove the toner cartridge ....................................................................................................................... 253 Figure 1-412 Open the rear output bin ............................................................................................................................ 253 Figure 1-413 Remove top accessory cover ...................................................................................................................... 254 Figure 1-414 Open the front cover and cartridge door ................................................................................................... 254 Figure 1-415 Remove two screws .................................................................................................................................... 255 Figure 1-416 Release three tabs ...................................................................................................................................... 255 Figure 1-417 Remove the cover ....................................................................................................................................... 256 Figure 1-418 Release the drive-arm tabs ........................................................................................................................ 256 Figure 1-419 Remove three screws ................................................................................................................................. 257 Figure 1-420 Remove one screw ...................................................................................................................................... 257 Figure 1-421 Remove one screw ...................................................................................................................................... 258 Figure 1-422 Location of two tabs ................................................................................................................................... 258 Figure 1-423 Release two tabs ........................................................................................................................................ 259 Figure 1-424 Remove the top cover ................................................................................................................................. 259 Figure 1-425 Recycle and unpack .................................................................................................................................... 260 Figure 1-426 Lower the top cover .................................................................................................................................... 260 Figure 1-427 Install two tabs ........................................................................................................................................... 261 Figure 1-428 Install one screw ......................................................................................................................................... 261 Figure 1-429 Install one screw ......................................................................................................................................... 262 Figure 1-430 Install three screws ..................................................................................................................................... 262 Figure 1-431 Install the drive-arm tabs ........................................................................................................................... 263 Figure 1-432 Note location of tabs .................................................................................................................................. 263 Figure 1-433 Position the front tabs ................................................................................................................................ 264 Figure 1-434 Slide the cover ............................................................................................................................................ 264 Figure 1-435 Install two screws ....................................................................................................................................... 265 Figure 1-436 Close the front cover and cartridge door ................................................................................................... 265 Figure 1-437 Align the tabs and slots .............................................................................................................................. 266 Figure 1-438 Install the top accessory cover ................................................................................................................... 266 Figure 1-439 Close the rear output bin ............................................................................................................................ 267 Figure 1-440 Install the toner cartridge .......................................................................................................................... 267 Figure 1-441 Close the cartridge door ............................................................................................................................. 268 Figure 1-442 Open the front cover and cartridge door ................................................................................................... 270 ENWW xxvii Figure 1-443 Remove two screws .................................................................................................................................... 270 Figure 1-444 Release three tabs ...................................................................................................................................... 271 Figure 1-445 Remove the cover ....................................................................................................................................... 271 Figure 1-446 Remove three screws ................................................................................................................................. 272 Figure 1-447 Disconnect one connector .......................................................................................................................... 272 Figure 1-448 Remove the control panel .......................................................................................................................... 273 Figure 1-449 Recycle and unpack .................................................................................................................................... 273 Figure 1-450 Connect one connector ............................................................................................................................... 274 Figure 1-451 Install three screws ..................................................................................................................................... 274 Figure 1-452 Note location of tabs .................................................................................................................................. 275 Figure 1-453 Position the front tabs ................................................................................................................................ 275 Figure 1-454 Slide the cover ............................................................................................................................................ 276 Figure 1-455 Install two screws ....................................................................................................................................... 276 Figure 1-456 Close the front cover and cartridge door ................................................................................................... 277 Figure 1-457 Remove the formatter cover ...................................................................................................................... 281 Figure 1-458 Open the formatter case door .................................................................................................................... 282 Figure 1-459 Remove the formatter case door ............................................................................................................... 282 Figure 1-460 Disconnect two connectors ........................................................................................................................ 283 Figure 1-461 Locate the eMMC component ..................................................................................................................... 283 Figure 1-462 Remove the eMMC ...................................................................................................................................... 284 Figure 1-463 Locate the hard-disk drive .......................................................................................................................... 284 Figure 1-464 Release the HDD ......................................................................................................................................... 285 Figure 1-465 Remove HDD ............................................................................................................................................... 285 Figure 1-466 Locate the DIMM ......................................................................................................................................... 286 Figure 1-467 Remove the DIMM ....................................................................................................................................... 286 Figure 1-468 Locate the TPM ........................................................................................................................................... 287 Figure 1-469 Remove the TPM ......................................................................................................................................... 287 Figure 1-470 ZIF connector .............................................................................................................................................. 288 Figure 1-471 Disconnect all connectors .......................................................................................................................... 288 Figure 1-472 Remove four screws ................................................................................................................................... 289 Figure 1-473 Remove the formatter ................................................................................................................................ 289 Figure 1-474 Recycle and unpack .................................................................................................................................... 290 Figure 1-475 Network port install note ........................................................................................................................... 290 Figure 1-476 Install the formatter ................................................................................................................................... 291 Figure 1-477 Install four screws ...................................................................................................................................... 291 Figure 1-478 ZIF connector .............................................................................................................................................. 292 Figure 1-479 Disconnect all connectors .......................................................................................................................... 293 Figure 1-480 TPM connector ............................................................................................................................................ 293 Figure 1-481 Install the TPM ............................................................................................................................................ 294 Figure 1-482 DIMM connector .......................................................................................................................................... 294 Figure 1-483 Install the DIMM .......................................................................................................................................... 295 xxviii ENWW Figure 1-484 Install the tab .............................................................................................................................................. 295 Figure 1-485 Install the HDD ............................................................................................................................................ 296 Figure 1-486 Verify HDD installation ............................................................................................................................... 296 Figure 1-487 eMMC connector .......................................................................................................................................... 297 Figure 1-488 Install eMMC ................................................................................................................................................ 297 Figure 1-489 Connect two connectors ............................................................................................................................. 298 Figure 1-490 Install the door ........................................................................................................................................... 298 Figure 1-491 Close the formatter case door .................................................................................................................... 299 Figure 1-492 Align the tabs and slots .............................................................................................................................. 299 Figure 1-493 Open the cartridge door ............................................................................................................................. 301 Figure 1-494 Remove the toner cartridge ....................................................................................................................... 301 Figure 1-495 Open the registration-roller plate .............................................................................................................. 302 Figure 1-496 Remove five screws .................................................................................................................................... 302 Figure 1-497 Locate the grounding plate ........................................................................................................................ 303 Figure 1-498 Remove the registration assembly ............................................................................................................ 303 Figure 1-499 Recycle and unpack .................................................................................................................................... 304 Figure 1-500 Position the registration assembly ............................................................................................................ 304 Figure 1-501 Open the registration-roller plate .............................................................................................................. 305 Figure 1-502 Install five screws ....................................................................................................................................... 305 Figure 1-503 Install the toner cartridge .......................................................................................................................... 306 Figure 1-504 Close the cartridge door ............................................................................................................................. 306 Figure 1-505 Open the front cover and cartridge door ................................................................................................... 308 Figure 1-506 Remove two screws .................................................................................................................................... 308 Figure 1-507 Release three tabs ...................................................................................................................................... 309 Figure 1-508 Remove the cover ....................................................................................................................................... 309 Figure 1-509 Remove three screws ................................................................................................................................. 310 Figure 1-510 Disconnect one connector .......................................................................................................................... 310 Figure 1-511 Remove the control panel .......................................................................................................................... 311 Figure 1-512 Open the front cover ................................................................................................................................... 311 Figure 1-513 Release retainers ........................................................................................................................................ 312 Figure 1-514 Release spring ............................................................................................................................................. 312 Figure 1-515 Remove the cover ....................................................................................................................................... 313 Figure 1-516 Disconnect one connector .......................................................................................................................... 313 Figure 1-517 Remove two screws .................................................................................................................................... 314 Figure 1-518 Remove one screw ...................................................................................................................................... 314 Figure 1-519 Release one tab .......................................................................................................................................... 315 Figure 1-520 Remove the right front cover ..................................................................................................................... 315 Figure 1-521 Release door hinge tabs ............................................................................................................................. 316 Figure 1-522 Remove right top cover .............................................................................................................................. 316 Figure 1-523 Disconnect one connector .......................................................................................................................... 317 Figure 1-524 Remove cable from guides ......................................................................................................................... 317 ENWW xxix Figure 1-525 Remove one screw ...................................................................................................................................... 318 Figure 1-526 Press on the tab .......................................................................................................................................... 318 Figure 1-527 Remove the USB port .................................................................................................................................. 319 Figure 1-528 Recycle and unpack .................................................................................................................................... 319 Figure 1-529 Note tab and slot locations ......................................................................................................................... 320 Figure 1-530 Install USB port ........................................................................................................................................... 320 Figure 1-531 Install one screw ......................................................................................................................................... 321 Figure 1-532 Install cable in guides ................................................................................................................................. 321 Figure 1-533 Connect one connector ............................................................................................................................... 322 Figure 1-534 Position right top cover .............................................................................................................................. 322 Figure 1-535 Install door hinge tabs ................................................................................................................................ 323 Figure 1-536 Position the right front cover ..................................................................................................................... 323 Figure 1-537 Install one tab ............................................................................................................................................. 324 Figure 1-538 Install one screw ......................................................................................................................................... 324 Figure 1-539 Install two screws ....................................................................................................................................... 325 Figure 1-540 Connect one connector ............................................................................................................................... 325 Figure 1-541 Install the cover .......................................................................................................................................... 326 Figure 1-542 Install spring ............................................................................................................................................... 326 Figure 1-543 Check arm installation ................................................................................................................................ 327 Figure 1-544 Install retainers ........................................................................................................................................... 327 Figure 1-545 Connect one connector ............................................................................................................................... 328 Figure 1-546 Install three screws ..................................................................................................................................... 328 Figure 1-547 Note location of tabs .................................................................................................................................. 329 Figure 1-548 Position the front tabs ................................................................................................................................ 329 Figure 1-549 Slide the cover ............................................................................................................................................ 330 Figure 1-550 Install two screws ....................................................................................................................................... 330 Figure 1-551 Close the front cover and cartridge door ................................................................................................... 331 Figure 1-552 Remove the duplex accessory .................................................................................................................... 333 Figure 1-553 Remove the duplex accessory cover .......................................................................................................... 334 Figure 1-554 Release the hinge pin ................................................................................................................................. 334 Figure 1-555 Remove the Tray 2 extension door ............................................................................................................ 335 Figure 1-556 Open the rear output bin ............................................................................................................................ 335 Figure 1-557 Remove top accessory cover ...................................................................................................................... 336 Figure 1-558 Open the front cover and cartridge door ................................................................................................... 336 Figure 1-559 Remove two screws .................................................................................................................................... 337 Figure 1-560 Release three tabs ...................................................................................................................................... 337 Figure 1-561 Remove the cover ....................................................................................................................................... 338 Figure 1-562 Release the drive-arm tabs ........................................................................................................................ 338 Figure 1-563 Remove three screws ................................................................................................................................. 339 Figure 1-564 Remove one screw ...................................................................................................................................... 339 Figure 1-565 Remove one screw ...................................................................................................................................... 340 xxx ENWW Figure 1-566 Location of two tabs ................................................................................................................................... 340 Figure 1-567 Release two tabs ........................................................................................................................................ 341 Figure 1-568 Remove the top cover ................................................................................................................................. 341 Figure 1-569 Release the drive-arm and door hinge tabs ............................................................................................... 342 Figure 1-570 Release the ground wire ............................................................................................................................. 342 Figure 1-571 Disconnect two connectors ........................................................................................................................ 343 Figure 1-572 Remove three screws ................................................................................................................................. 343 Figure 1-573 Remove one screw ...................................................................................................................................... 344 Figure 1-574 Remove one screw ...................................................................................................................................... 344 Figure 1-575 Location of two tabs ................................................................................................................................... 345 Figure 1-576 Release two tabs ........................................................................................................................................ 345 Figure 1-577 Release cables from guides ........................................................................................................................ 346 Figure 1-578 Remove the top cover ................................................................................................................................. 346 Figure 1-579 Remove one screw ...................................................................................................................................... 347 Figure 1-580 Remove the left front inside cover ............................................................................................................. 347 Figure 1-581 Release one tab .......................................................................................................................................... 348 Figure 1-582 Release one tab .......................................................................................................................................... 348 Figure 1-583 Remove the cover ....................................................................................................................................... 349 Figure 1-584 Remove two screws and the sheet-metal plate ........................................................................................ 349 Figure 1-585 Disconnect two connectors and remove one screw ................................................................................... 350 Figure 1-586 Remove the fan ........................................................................................................................................... 350 Figure 1-587 Recycle and unpack .................................................................................................................................... 351 Figure 1-588 Position the fan ........................................................................................................................................... 351 Figure 1-589 Connect two connectors and install one screw .......................................................................................... 352 Figure 1-590 Install the sheet-metal plate ...................................................................................................................... 352 Figure 1-591 Note location of tabs .................................................................................................................................. 353 Figure 1-592 Rotate the cover into place ......................................................................................................................... 353 Figure 1-593 Install one tab ............................................................................................................................................. 354 Figure 1-594 Install one tab ............................................................................................................................................. 354 Figure 1-595 Install the left front inside cover ................................................................................................................ 355 Figure 1-596 Install one screw ......................................................................................................................................... 355 Figure 1-597 Lower the top cover .................................................................................................................................... 356 Figure 1-598 Install cables in guides ............................................................................................................................... 356 Figure 1-599 Install two tabs ........................................................................................................................................... 357 Figure 1-600 Install one screw ......................................................................................................................................... 357 Figure 1-601 Install one screw ......................................................................................................................................... 358 Figure 1-602 Install three screws ..................................................................................................................................... 358 Figure 1-603 Connect two connectors ............................................................................................................................. 359 Figure 1-604 Install the ground wire ................................................................................................................................ 359 Figure 1-605 Reattach the door hinge ............................................................................................................................. 360 Figure 1-606 Install the drive-arm and door hinge tabs ................................................................................................. 360 ENWW xxxi Figure 1-607 Lower the top cover .................................................................................................................................... 361 Figure 1-608 Install two tabs ........................................................................................................................................... 361 Figure 1-609 Install one screw ......................................................................................................................................... 362 Figure 1-610 Install one screw ......................................................................................................................................... 362 Figure 1-611 Install three screws ..................................................................................................................................... 363 Figure 1-612 Install the drive-arm tabs ........................................................................................................................... 363 Figure 1-613 Note location of tabs .................................................................................................................................. 364 Figure 1-614 Position the front tabs ................................................................................................................................ 364 Figure 1-615 Slide the cover ............................................................................................................................................ 365 Figure 1-616 Install two screws ....................................................................................................................................... 365 Figure 1-617 Close the front cover and cartridge door ................................................................................................... 366 Figure 1-618 Align the tabs and slots .............................................................................................................................. 366 Figure 1-619 Install the top accessory cover ................................................................................................................... 367 Figure 1-620 Close the rear output bin ............................................................................................................................ 367 Figure 1-621 Install the keyed hinge pin .......................................................................................................................... 368 Figure 1-622 Install the hinge pin .................................................................................................................................... 368 Figure 1-623 Install the duplex accessory cover ............................................................................................................. 369 Figure 1-624 Install the duplex accessory ....................................................................................................................... 369 Figure 1-625 Open the front cover and cartridge door ................................................................................................... 371 Figure 1-626 Remove two screws .................................................................................................................................... 371 Figure 1-627 Release three tabs ...................................................................................................................................... 372 Figure 1-628 Remove the cover ....................................................................................................................................... 372 Figure 1-629 Disconnect one connector .......................................................................................................................... 373 Figure 1-630 Remove fan ................................................................................................................................................. 373 Figure 1-631 Recycle and unpack .................................................................................................................................... 374 Figure 1-632 Install fan .................................................................................................................................................... 374 Figure 1-633 Connect one connector ............................................................................................................................... 375 Figure 1-634 Note location of tabs .................................................................................................................................. 375 Figure 1-635 Position the front tabs ................................................................................................................................ 376 Figure 1-636 Slide the cover ............................................................................................................................................ 376 Figure 1-637 Install two screws ....................................................................................................................................... 377 Figure 1-638 Close the front cover and cartridge door ................................................................................................... 377 Figure 1-639 Remove the duplex accessory .................................................................................................................... 379 Figure 1-640 Remove the duplex accessory cover .......................................................................................................... 380 Figure 1-641 Release the hinge pin ................................................................................................................................. 380 Figure 1-642 Remove the Tray 2 extension door ............................................................................................................ 381 Figure 1-643 Open the rear output bin ............................................................................................................................ 381 Figure 1-644 Remove top accessory cover ...................................................................................................................... 382 Figure 1-645 Open the front cover and cartridge door ................................................................................................... 382 Figure 1-646 Remove two screws .................................................................................................................................... 383 Figure 1-647 Release three tabs ...................................................................................................................................... 383 xxxii ENWW Figure 1-648 Remove the cover ....................................................................................................................................... 384 Figure 1-649 Release the drive-arm tabs ........................................................................................................................ 384 Figure 1-650 Remove three screws ................................................................................................................................. 385 Figure 1-651 Remove one screw ...................................................................................................................................... 385 Figure 1-652 Remove one screw ...................................................................................................................................... 386 Figure 1-653 Location of two tabs ................................................................................................................................... 386 Figure 1-654 Release two tabs ........................................................................................................................................ 387 Figure 1-655 Remove the top cover ................................................................................................................................. 387 Figure 1-656 Release the drive-arm and door hinge tabs ............................................................................................... 388 Figure 1-657 Release the ground wire ............................................................................................................................. 388 Figure 1-658 Disconnect two connectors ........................................................................................................................ 389 Figure 1-659 Remove three screws ................................................................................................................................. 389 Figure 1-660 Remove one screw ...................................................................................................................................... 390 Figure 1-661 Remove one screw ...................................................................................................................................... 390 Figure 1-662 Location of two tabs ................................................................................................................................... 391 Figure 1-663 Release two tabs ........................................................................................................................................ 391 Figure 1-664 Release cables from guides ........................................................................................................................ 392 Figure 1-665 Remove the top cover ................................................................................................................................. 392 Figure 1-666 Remove one screw ...................................................................................................................................... 393 Figure 1-667 Remove the left front inside cover ............................................................................................................. 393 Figure 1-668 Release one tab .......................................................................................................................................... 394 Figure 1-669 Release one tab .......................................................................................................................................... 394 Figure 1-670 Remove the cover ....................................................................................................................................... 395 Figure 1-671 Remove two screws and the sheet-metal plate ........................................................................................ 395 Figure 1-672 Disconnect one connector, release the wire harness, and remove the fan clip ......................................... 396 Figure 1-673 Remove the fan ........................................................................................................................................... 396 Figure 1-674 Recycle and unpack .................................................................................................................................... 397 Figure 1-675 Position the fan ........................................................................................................................................... 397 Figure 1-676 Install the fan clip, install the wire harness in the retainer, and connect one connector .......................... 398 Figure 1-677 Install the sheet-metal plate ...................................................................................................................... 398 Figure 1-678 Note location of tabs .................................................................................................................................. 399 Figure 1-679 Rotate the cover into place ......................................................................................................................... 399 Figure 1-680 Install one tab ............................................................................................................................................. 400 Figure 1-681 Install one tab ............................................................................................................................................. 400 Figure 1-682 Install the left front inside cover ................................................................................................................ 401 Figure 1-683 Install one screw ......................................................................................................................................... 401 Figure 1-684 Lower the top cover .................................................................................................................................... 402 Figure 1-685 Install cables in guides ............................................................................................................................... 402 Figure 1-686 Install two tabs ........................................................................................................................................... 403 Figure 1-687 Install one screw ......................................................................................................................................... 403 Figure 1-688 Install one screw ......................................................................................................................................... 404 ENWW xxxiii Figure 1-689 Install three screws ..................................................................................................................................... 404 Figure 1-690 Connect two connectors ............................................................................................................................. 405 Figure 1-691 Install the ground wire ................................................................................................................................ 405 Figure 1-692 Reattach the door hinge ............................................................................................................................. 406 Figure 1-693 Install the drive-arm and door hinge tabs ................................................................................................. 406 Figure 1-694 Lower the top cover .................................................................................................................................... 407 Figure 1-695 Install two tabs ........................................................................................................................................... 407 Figure 1-696 Install one screw ......................................................................................................................................... 408 Figure 1-697 Install one screw ......................................................................................................................................... 408 Figure 1-698 Install three screws ..................................................................................................................................... 409 Figure 1-699 Install the drive-arm tabs ........................................................................................................................... 409 Figure 1-700 Note location of tabs .................................................................................................................................. 410 Figure 1-701 Position the front tabs ................................................................................................................................ 410 Figure 1-702 Slide the cover ............................................................................................................................................ 411 Figure 1-703 Install two screws ....................................................................................................................................... 411 Figure 1-704 Close the front cover and cartridge door ................................................................................................... 412 Figure 1-705 Align the tabs and slots .............................................................................................................................. 412 Figure 1-706 Install the top accessory cover ................................................................................................................... 413 Figure 1-707 Close the rear output bin ............................................................................................................................ 413 Figure 1-708 Install the keyed hinge pin .......................................................................................................................... 414 Figure 1-709 Install the hinge pin .................................................................................................................................... 414 Figure 1-710 Install the duplex accessory cover ............................................................................................................. 415 Figure 1-711 Install the duplex accessory ....................................................................................................................... 415 Figure 1-712 Open the front cover and cartridge door ................................................................................................... 417 Figure 1-713 Remove two screws .................................................................................................................................... 417 Figure 1-714 Release three tabs ...................................................................................................................................... 418 Figure 1-715 Remove the cover ....................................................................................................................................... 418 Figure 1-716 Disconnect one connector .......................................................................................................................... 419 Figure 1-717 Remove fan ................................................................................................................................................. 419 Figure 1-718 Recycle and unpack .................................................................................................................................... 420 Figure 1-719 Install fan .................................................................................................................................................... 420 Figure 1-720 Connect one connector ............................................................................................................................... 421 Figure 1-721 Note location of tabs .................................................................................................................................. 421 Figure 1-722 Position the front tabs ................................................................................................................................ 422 Figure 1-723 Slide the cover ............................................................................................................................................ 422 Figure 1-724 Install two screws ....................................................................................................................................... 423 Figure 1-725 Close the front cover and cartridge door ................................................................................................... 423 Figure 1-726 Open the front cover and cartridge door ................................................................................................... 425 Figure 1-727 Remove two screws .................................................................................................................................... 425 Figure 1-728 Release three tabs ...................................................................................................................................... 426 Figure 1-729 Remove the cover ....................................................................................................................................... 426 xxxiv ENWW Figure 1-730 Locate the pickup motor ............................................................................................................................. 427 Figure 1-731 Disconnect one connector and remove three screws ................................................................................ 427 Figure 1-732 Release the motor ...................................................................................................................................... 428 Figure 1-733 Recycle and unpack .................................................................................................................................... 428 Figure 1-734 Install the pickup motor ............................................................................................................................. 429 Figure 1-735 Connect one connector and install three screws ....................................................................................... 429 Figure 1-736 Note location of tabs .................................................................................................................................. 430 Figure 1-737 Position the front tabs ................................................................................................................................ 430 Figure 1-738 Slide the cover ............................................................................................................................................ 431 Figure 1-739 Install two screws ....................................................................................................................................... 431 Figure 1-740 Close the front cover and cartridge door ................................................................................................... 432 Figure 1-741 Open the front cover and cartridge door ................................................................................................... 434 Figure 1-742 Remove two screws .................................................................................................................................... 434 Figure 1-743 Release three tabs ...................................................................................................................................... 435 Figure 1-744 Remove the cover ....................................................................................................................................... 435 Figure 1-745 Locate the drum motor ............................................................................................................................... 436 Figure 1-746 Disconnect one connector and remove three screws ................................................................................ 436 Figure 1-747 Release the motor ...................................................................................................................................... 437 Figure 1-748 Recycle and unpack .................................................................................................................................... 437 Figure 1-749 Install the drum motor ............................................................................................................................... 438 Figure 1-750 Connect one connector and install three screws ....................................................................................... 438 Figure 1-751 Note location of tabs .................................................................................................................................. 439 Figure 1-752 Position the front tabs ................................................................................................................................ 439 Figure 1-753 Slide the cover ............................................................................................................................................ 440 Figure 1-754 Install two screws ....................................................................................................................................... 440 Figure 1-755 Close the front cover and cartridge door ................................................................................................... 441 Figure 1-756 Open the front cover and cartridge door ................................................................................................... 443 Figure 1-757 Remove two screws .................................................................................................................................... 443 Figure 1-758 Release three tabs ...................................................................................................................................... 444 Figure 1-759 Remove the cover ....................................................................................................................................... 444 Figure 1-760 Disconnect one connector .......................................................................................................................... 445 Figure 1-761 Release one spring ...................................................................................................................................... 445 Figure 1-762 Remove one screw ...................................................................................................................................... 446 Figure 1-763 Remove the black bracket .......................................................................................................................... 446 Figure 1-764 Remove the lifter-motor assembly ............................................................................................................ 447 Figure 1-765 Recycle and unpack .................................................................................................................................... 447 Figure 1-766 Position the lifter-motor assembly ............................................................................................................ 448 Figure 1-767 Install the black bracket ............................................................................................................................. 448 Figure 1-768 Install one screw ......................................................................................................................................... 449 Figure 1-769 Connect one connector ............................................................................................................................... 449 Figure 1-770 Attach one spring ........................................................................................................................................ 450 ENWW xxxv Figure 1-771 Note location of tabs .................................................................................................................................. 450 Figure 1-772 Position the front tabs ................................................................................................................................ 451 Figure 1-773 Slide the cover ............................................................................................................................................ 451 Figure 1-774 Install two screws ....................................................................................................................................... 452 Figure 1-775 Close the front cover and cartridge door ................................................................................................... 452 Figure 1-776 Open the front cover and cartridge door ................................................................................................... 454 Figure 1-777 Remove two screws .................................................................................................................................... 454 Figure 1-778 Release three tabs ...................................................................................................................................... 455 Figure 1-779 Remove the cover ....................................................................................................................................... 455 Figure 1-780 ZIF connector .............................................................................................................................................. 456 Figure 1-781 Disconnect the connectors ......................................................................................................................... 456 Figure 1-782 Remove two screws and release one tab ................................................................................................... 457 Figure 1-783 Remove the DC controller ........................................................................................................................... 457 Figure 1-784 Recycle and unpack .................................................................................................................................... 458 Figure 1-785 Position the DC controller on the printer ................................................................................................... 458 Figure 1-786 Install two screws ....................................................................................................................................... 459 Figure 1-787 ZIF connector .............................................................................................................................................. 459 Figure 1-788 Connect the connectors .............................................................................................................................. 460 Figure 1-789 Note location of tabs .................................................................................................................................. 460 Figure 1-790 Position the front tabs ................................................................................................................................ 461 Figure 1-791 Slide the cover ............................................................................................................................................ 461 Figure 1-792 Install two screws ....................................................................................................................................... 462 Figure 1-793 Close the front cover and cartridge door ................................................................................................... 462 Figure 1-794 Open the front cover and cartridge door ................................................................................................... 464 Figure 1-795 Remove two screws .................................................................................................................................... 464 Figure 1-796 Release three tabs ...................................................................................................................................... 465 Figure 1-797 Remove the cover ....................................................................................................................................... 465 Figure 1-798 ZIF connector .............................................................................................................................................. 466 Figure 1-799 Disconnect the connectors ......................................................................................................................... 466 Figure 1-800 Remove two screws and release one tab ................................................................................................... 467 Figure 1-801 Remove the DC controller ........................................................................................................................... 467 Figure 1-802 Locate the pickup motor ............................................................................................................................. 468 Figure 1-803 Disconnect one connector and remove three screws ................................................................................ 468 Figure 1-804 Release the motor ...................................................................................................................................... 469 Figure 1-805 Release wire harnesses from the retainer ................................................................................................. 469 Figure 1-806 Release the wire harness from the retainer ............................................................................................... 470 Figure 1-807 Remove five screws .................................................................................................................................... 470 Figure 1-808 Remove one e-clip ...................................................................................................................................... 471 Figure 1-809 Remove one shaft collar ............................................................................................................................. 471 Figure 1-810 Remove the drive-gear shaft ..................................................................................................................... 472 Figure 1-811 Two gears are not captive .......................................................................................................................... 472 xxxvi ENWW Figure 1-812 Remove the pickup drive assembly ............................................................................................................ 473 Figure 1-813 Recycle and unpack .................................................................................................................................... 473 Figure 1-814 Install the pickup drive assembly ............................................................................................................... 474 Figure 1-815 Install the drive-gear shaft ......................................................................................................................... 475 Figure 1-816 Install one shaft collar ................................................................................................................................ 475 Figure 1-817 Install one e-clip ......................................................................................................................................... 476 Figure 1-818 Remove five screws .................................................................................................................................... 476 Figure 1-819 Install the wire harnesses in the retainer ................................................................................................... 477 Figure 1-820 Install the wire harnesses in the retainer ................................................................................................... 477 Figure 1-821 Install the pickup motor ............................................................................................................................. 478 Figure 1-822 Connect one connector and install three screws ....................................................................................... 478 Figure 1-823 Position the DC controller on the printer ................................................................................................... 479 Figure 1-824 Install two screws ....................................................................................................................................... 479 Figure 1-825 ZIF connector .............................................................................................................................................. 480 Figure 1-826 Connect the connectors .............................................................................................................................. 480 Figure 1-827 Note location of tabs .................................................................................................................................. 481 Figure 1-828 Position the front tabs ................................................................................................................................ 481 Figure 1-829 Slide the cover ............................................................................................................................................ 482 Figure 1-830 Install two screws ....................................................................................................................................... 482 Figure 1-831 Close the front cover and cartridge door ................................................................................................... 483 Figure 1-832 Open the front cover and cartridge door ................................................................................................... 485 Figure 1-833 Remove two screws .................................................................................................................................... 485 Figure 1-834 Release three tabs ...................................................................................................................................... 486 Figure 1-835 Remove the cover ....................................................................................................................................... 486 Figure 1-836 ZIF connector .............................................................................................................................................. 487 Figure 1-837 Disconnect the connectors ......................................................................................................................... 487 Figure 1-838 Remove two screws and release one tab ................................................................................................... 488 Figure 1-839 Remove the DC controller ........................................................................................................................... 488 Figure 1-840 Open the formatter case door .................................................................................................................... 489 Figure 1-841 ZIF connector .............................................................................................................................................. 489 Figure 1-842 Disconnect all connectors .......................................................................................................................... 490 Figure 1-843 Remove two screws .................................................................................................................................... 490 Figure 1-844 Remove the wires from the formatter case ............................................................................................... 491 Figure 1-845 Feed cables through the openings ............................................................................................................. 491 Figure 1-846 Remove formatter case .............................................................................................................................. 492 Figure 1-847 Locate the fuser motor ............................................................................................................................... 492 Figure 1-848 Release one spring ...................................................................................................................................... 493 Figure 1-849 Remove two screws .................................................................................................................................... 493 Figure 1-850 Remove the bracket .................................................................................................................................... 494 Figure 1-851 Remove the fuser motor ............................................................................................................................. 494 Figure 1-852 Recycle and unpack .................................................................................................................................... 495 ENWW xxxvii Figure 1-853 Install the fuser motor ................................................................................................................................ 495 Figure 1-854 Position the bracket .................................................................................................................................... 496 Figure 1-855 Install two screws ....................................................................................................................................... 496 Figure 1-856 Attach one spring ........................................................................................................................................ 497 Figure 1-857 Position the DC controller on the printer ................................................................................................... 497 Figure 1-858 Install two screws ....................................................................................................................................... 498 Figure 1-859 ZIF connector .............................................................................................................................................. 498 Figure 1-860 Connect the connectors .............................................................................................................................. 499 Figure 1-861 Position the formatter case ........................................................................................................................ 499 Figure 1-862 Install the formatter case ........................................................................................................................... 500 Figure 1-863 Position the wires in the formatter case .................................................................................................... 500 Figure 1-864 Install two screws ....................................................................................................................................... 501 Figure 1-865 ZIF connector .............................................................................................................................................. 501 Figure 1-866 Connect all connectors ............................................................................................................................... 502 Figure 1-867 Close the formatter case door .................................................................................................................... 502 Figure 1-868 Note location of tabs .................................................................................................................................. 503 Figure 1-869 Position the front tabs ................................................................................................................................ 503 Figure 1-870 Slide the cover ............................................................................................................................................ 504 Figure 1-871 Install two screws ....................................................................................................................................... 504 Figure 1-872 Close the front cover and cartridge door ................................................................................................... 505 Figure 1-873 Open the front cover and cartridge door ................................................................................................... 507 Figure 1-874 Remove two screws .................................................................................................................................... 508 Figure 1-875 Release three tabs ...................................................................................................................................... 508 Figure 1-876 Remove the cover ....................................................................................................................................... 509 Figure 1-877 Open the rear output bin ............................................................................................................................ 509 Figure 1-878 Remove top accessory cover ...................................................................................................................... 510 Figure 1-879 Release the drive-arm tabs ........................................................................................................................ 510 Figure 1-880 Remove three screws ................................................................................................................................. 511 Figure 1-881 Remove one screw ...................................................................................................................................... 511 Figure 1-882 Remove one screw ...................................................................................................................................... 512 Figure 1-883 Location of two tabs ................................................................................................................................... 512 Figure 1-884 Release two tabs ........................................................................................................................................ 513 Figure 1-885 Remove the top cover ................................................................................................................................. 513 Figure 1-886 Release the drive-arm and door hinge tabs ............................................................................................... 514 Figure 1-887 Release the ground wire ............................................................................................................................. 514 Figure 1-888 Disconnect two connectors ........................................................................................................................ 515 Figure 1-889 Remove three screws ................................................................................................................................. 515 Figure 1-890 Remove one screw ...................................................................................................................................... 516 Figure 1-891 Remove one screw ...................................................................................................................................... 516 Figure 1-892 Location of two tabs ................................................................................................................................... 517 Figure 1-893 Release two tabs ........................................................................................................................................ 517 xxxviii ENWW Figure 1-894 Release cables from guides ........................................................................................................................ 518 Figure 1-895 Remove the top cover ................................................................................................................................. 518 Figure 1-896 Open the formatter case door .................................................................................................................... 519 Figure 1-897 ZIF connector .............................................................................................................................................. 519 Figure 1-898 Disconnect all connectors .......................................................................................................................... 520 Figure 1-899 Remove two screws .................................................................................................................................... 520 Figure 1-900 Remove the wires from the formatter case ............................................................................................... 521 Figure 1-901 Feed cables through the openings ............................................................................................................. 521 Figure 1-902 Remove formatter case .............................................................................................................................. 522 Figure 1-903 ZIF connector .............................................................................................................................................. 522 Figure 1-904 Disconnect the connectors ......................................................................................................................... 523 Figure 1-905 Remove two screws and release one tab ................................................................................................... 523 Figure 1-906 Remove the DC controller ........................................................................................................................... 524 Figure 1-907 Locate the drum motor ............................................................................................................................... 524 Figure 1-908 Disconnect one connector and remove three screws ................................................................................ 525 Figure 1-909 Release the motor ...................................................................................................................................... 525 Figure 1-910 Remove one screw ...................................................................................................................................... 526 Figure 1-911 Release the wire harnesses ........................................................................................................................ 526 Figure 1-912 Remove one screw and release one tab ..................................................................................................... 527 Figure 1-913 Move the fan duct aside .............................................................................................................................. 527 Figure 1-914 Remove four screws ................................................................................................................................... 528 Figure 1-915 Remove the drum-drive assembly ............................................................................................................. 528 Figure 1-916 Recycle and unpack .................................................................................................................................... 529 Figure 1-917 Correct spring position ............................................................................................................................... 529 Figure 1-918 Position the drum-drive assembly ............................................................................................................. 530 Figure 1-919 Install four screws ...................................................................................................................................... 530 Figure 1-920 Position the fan duct .................................................................................................................................. 531 Figure 1-921 Top tab position .......................................................................................................................................... 531 Figure 1-922 Install one tab and one screw ..................................................................................................................... 532 Figure 1-923 Install the wire harnesses ........................................................................................................................... 532 Figure 1-924 Install one screw ......................................................................................................................................... 533 Figure 1-925 Install the drum motor ............................................................................................................................... 533 Figure 1-926 Connect one connector and install three screws ....................................................................................... 534 Figure 1-927 Position the DC controller on the printer ................................................................................................... 534 Figure 1-928 Install two screws ....................................................................................................................................... 535 Figure 1-929 ZIF connector .............................................................................................................................................. 535 Figure 1-930 Connect the connectors .............................................................................................................................. 536 Figure 1-931 Position the formatter case ........................................................................................................................ 536 Figure 1-932 Install the formatter case ........................................................................................................................... 537 Figure 1-933 Position the wires in the formatter case .................................................................................................... 537 Figure 1-934 Install two screws ....................................................................................................................................... 538 ENWW xxxix Figure 1-935 ZIF connector .............................................................................................................................................. 538 Figure 1-936 Connect all connectors ............................................................................................................................... 539 Figure 1-937 Close the formatter case door .................................................................................................................... 539 Figure 1-938 Lower the top cover .................................................................................................................................... 540 Figure 1-939 Install cables in guides ............................................................................................................................... 540 Figure 1-940 Install two tabs ........................................................................................................................................... 541 Figure 1-941 Install one screw ......................................................................................................................................... 541 Figure 1-942 Install one screw ......................................................................................................................................... 542 Figure 1-943 Install three screws ..................................................................................................................................... 542 Figure 1-944 Connect two connectors ............................................................................................................................. 543 Figure 1-945 Install the ground wire ................................................................................................................................ 543 Figure 1-946 Reattach the door hinge ............................................................................................................................. 544 Figure 1-947 Install the drive-arm and door hinge tabs ................................................................................................. 544 Figure 1-948 Lower the top cover .................................................................................................................................... 545 Figure 1-949 Install two tabs ........................................................................................................................................... 545 Figure 1-950 Install one screw ......................................................................................................................................... 546 Figure 1-951 Install one screw ......................................................................................................................................... 546 Figure 1-952 Install three screws ..................................................................................................................................... 547 Figure 1-953 Install the drive-arm tabs ........................................................................................................................... 547 Figure 1-954 Align the tabs and slots .............................................................................................................................. 548 Figure 1-955 Install the top accessory cover ................................................................................................................... 548 Figure 1-956 Close the rear output bin ............................................................................................................................ 549 Figure 1-957 Note location of tabs .................................................................................................................................. 549 Figure 1-958 Position the front tabs ................................................................................................................................ 550 Figure 1-959 Slide the cover ............................................................................................................................................ 550 Figure 1-960 Install two screws ....................................................................................................................................... 551 Figure 1-961 Close the front cover and cartridge door ................................................................................................... 551 Figure 1-962 Remove the duplex accessory .................................................................................................................... 553 Figure 1-963 Remove the duplex accessory cover .......................................................................................................... 554 Figure 1-964 Release the hinge pin ................................................................................................................................. 554 xl Figure 1-965 Remove the Tray 2 extension door ............................................................................................................ 555 Figure 1-966 Open the rear output bin ............................................................................................................................ 555 Figure 1-967 Remove top accessory cover ...................................................................................................................... 556 Figure 1-968 Open the front cover and cartridge door ................................................................................................... 556 Figure 1-969 Remove two screws .................................................................................................................................... 557 Figure 1-970 Release three tabs ...................................................................................................................................... 557 Figure 1-971 Remove the cover ....................................................................................................................................... 558 Figure 1-972 Release the drive-arm tabs ........................................................................................................................ 558 Figure 1-973 Remove three screws ................................................................................................................................. 559 Figure 1-974 Remove one screw ...................................................................................................................................... 559 Figure 1-975 Remove one screw ...................................................................................................................................... 560 ENWW Figure 1-976 Location of two tabs ................................................................................................................................... 560 Figure 1-977 Release two tabs ........................................................................................................................................ 561 Figure 1-978 Remove the top cover ................................................................................................................................. 561 Figure 1-979 Release the drive-arm and door hinge tabs ............................................................................................... 562 Figure 1-980 Release the ground wire ............................................................................................................................. 562 Figure 1-981 Disconnect two connectors ........................................................................................................................ 563 Figure 1-982 Remove three screws ................................................................................................................................. 563 Figure 1-983 Remove one screw ...................................................................................................................................... 564 Figure 1-984 Remove one screw ...................................................................................................................................... 564 Figure 1-985 Location of two tabs ................................................................................................................................... 565 Figure 1-986 Release two tabs ........................................................................................................................................ 565 Figure 1-987 Release cables from guides ........................................................................................................................ 566 Figure 1-988 Remove the top cover ................................................................................................................................. 566 Figure 1-989 Remove one screw ...................................................................................................................................... 567 Figure 1-990 Remove the left front inside cover ............................................................................................................. 567 Figure 1-991 Release one tab .......................................................................................................................................... 568 Figure 1-992 Release one tab .......................................................................................................................................... 568 Figure 1-993 Remove the cover ....................................................................................................................................... 569 Figure 1-994 Remove two screws and the sheet-metal plate ........................................................................................ 569 Figure 1-995 Disconnect one connector and remove one screw ..................................................................................... 570 Figure 1-996 Recycle and unpack .................................................................................................................................... 570 Figure 1-997 Connect one connector and install one screw ............................................................................................ 571 Figure 1-998 Install the sheet-metal plate ...................................................................................................................... 571 Figure 1-999 Note location of tabs .................................................................................................................................. 572 Figure 1-1000 Rotate the cover into place ....................................................................................................................... 572 Figure 1-1001 Install one tab ........................................................................................................................................... 573 Figure 1-1002 Install one tab ........................................................................................................................................... 573 Figure 1-1003 Install the left front inside cover .............................................................................................................. 574 Figure 1-1004 Install one screw ....................................................................................................................................... 574 Figure 1-1005 Lower the top cover .................................................................................................................................. 575 Figure 1-1006 Install cables in guides ............................................................................................................................. 575 Figure 1-1007 Install two tabs ......................................................................................................................................... 576 Figure 1-1008 Install one screw ....................................................................................................................................... 576 Figure 1-1009 Install one screw ....................................................................................................................................... 577 Figure 1-1010 Install three screws .................................................................................................................................. 577 Figure 1-1011 Connect two connectors ........................................................................................................................... 578 Figure 1-1012 Install the ground wire ............................................................................................................................. 578 Figure 1-1013 Reattach the door hinge ........................................................................................................................... 579 Figure 1-1014 Install the drive-arm and door hinge tabs ............................................................................................... 579 Figure 1-1015 Lower the top cover .................................................................................................................................. 580 Figure 1-1016 Install two tabs ......................................................................................................................................... 580 ENWW xli Figure 1-1017 Install one screw ....................................................................................................................................... 581 Figure 1-1018 Install one screw ....................................................................................................................................... 581 Figure 1-1019 Install three screws .................................................................................................................................. 582 Figure 1-1020 Install the drive-arm tabs ......................................................................................................................... 582 Figure 1-1021 Note location of tabs ................................................................................................................................ 583 Figure 1-1022 Position the front tabs ............................................................................................................................. 583 Figure 1-1023 Slide the cover .......................................................................................................................................... 584 Figure 1-1024 Install two screws ..................................................................................................................................... 584 Figure 1-1025 Close the front cover and cartridge door ................................................................................................. 585 Figure 1-1026 Align the tabs and slots ............................................................................................................................ 585 Figure 1-1027 Install the top accessory cover ................................................................................................................. 586 Figure 1-1028 Close the rear output bin .......................................................................................................................... 586 Figure 1-1029 Install the keyed hinge pin ....................................................................................................................... 587 Figure 1-1030 Install the hinge pin .................................................................................................................................. 587 Figure 1-1031 Install the duplex accessory cover ........................................................................................................... 588 Figure 1-1032 Install the duplex accessory ..................................................................................................................... 588 Figure 1-1033 Remove the duplex accessory .................................................................................................................. 591 Figure 1-1034 Remove the duplex accessory cover ........................................................................................................ 591 Figure 1-1035 Release the hinge pin ............................................................................................................................... 592 Figure 1-1036 Remove the Tray 2 extension door .......................................................................................................... 592 Figure 1-1037 Release the hinge pin ............................................................................................................................... 593 Figure 1-1038 Remove the output bin ............................................................................................................................. 593 Figure 1-1039 Squeeze the blue fuser-release tabs ....................................................................................................... 594 Figure 1-1040 Remove the fuser ..................................................................................................................................... 594 Figure 1-1041 Open the front cover and cartridge door ................................................................................................. 595 Figure 1-1042 Remove two screws .................................................................................................................................. 595 Figure 1-1043 Release three tabs .................................................................................................................................... 596 Figure 1-1044 Remove the cover ..................................................................................................................................... 596 Figure 1-1045 Open the rear output bin .......................................................................................................................... 597 Figure 1-1046 Remove top accessory cover .................................................................................................................... 597 Figure 1-1047 Release the drive-arm tabs ...................................................................................................................... 598 Figure 1-1048 Remove three screws ............................................................................................................................... 598 Figure 1-1049 Remove one screw .................................................................................................................................... 599 Figure 1-1050 Remove one screw .................................................................................................................................... 599 Figure 1-1051 Location of two tabs ................................................................................................................................. 600 Figure 1-1052 Release two tabs ...................................................................................................................................... 600 Figure 1-1053 Remove the top cover ............................................................................................................................... 601 Figure 1-1054 Release the drive-arm and door hinge tabs ............................................................................................. 601 Figure 1-1055 Release the ground wire ........................................................................................................................... 602 Figure 1-1056 Disconnect two connectors ...................................................................................................................... 602 Figure 1-1057 Remove three screws ............................................................................................................................... 603 xlii ENWW Figure 1-1058 Remove one screw .................................................................................................................................... 603 Figure 1-1059 Remove one screw .................................................................................................................................... 604 Figure 1-1060 Location of two tabs ................................................................................................................................. 604 Figure 1-1061 Release two tabs ...................................................................................................................................... 605 Figure 1-1062 Release cables from guides ...................................................................................................................... 605 Figure 1-1063 Remove the top cover ............................................................................................................................... 606 Figure 1-1064 Remove one screw .................................................................................................................................... 606 Figure 1-1065 Remove the left front inside cover ........................................................................................................... 607 Figure 1-1066 Release one tab ........................................................................................................................................ 607 Figure 1-1067 Release one tab ........................................................................................................................................ 608 Figure 1-1068 Remove the cover ..................................................................................................................................... 608 Figure 1-1069 Open the formatter case door .................................................................................................................. 609 Figure 1-1070 ZIF connector ............................................................................................................................................ 609 Figure 1-1071 Disconnect all connectors ........................................................................................................................ 610 Figure 1-1072 Remove two screws .................................................................................................................................. 610 Figure 1-1073 Remove the wires from the formatter case ............................................................................................. 611 Figure 1-1074 Feed cables through the openings ........................................................................................................... 611 Figure 1-1075 Remove formatter case ............................................................................................................................ 612 Figure 1-1076 Remove one screw and release one tab ................................................................................................... 612 Figure 1-1077 Remove the tray guide ............................................................................................................................. 613 Figure 1-1078 Remove four screws and grounding screw .............................................................................................. 613 Figure 1-1079 Disconnect seven wire-harness connectors ............................................................................................ 614 Figure 1-1080 Remove two screws and fan cover plate .................................................................................................. 614 Figure 1-1081 Disconnect three connectors and remove four screws ............................................................................ 615 Figure 1-1082 Feed the cables through the opening ...................................................................................................... 615 Figure 1-1083 Remove the power supply ........................................................................................................................ 616 Figure 1-1084 Remove five screws .................................................................................................................................. 616 Figure 1-1085 Remove one screw .................................................................................................................................... 617 Figure 1-1086 Remove the feed-guide assembly ........................................................................................................... 617 Figure 1-1087 Recycle and unpack .................................................................................................................................. 618 Figure 1-1088 Support foot ............................................................................................................................................. 618 Figure 1-1089 Position the feed-guide assembly ........................................................................................................... 619 Figure 1-1090 Install one screw ....................................................................................................................................... 619 Figure 1-1091 Install five screws ..................................................................................................................................... 620 Figure 1-1092 Install the power supply ........................................................................................................................... 620 Figure 1-1093 Install the cables ....................................................................................................................................... 621 Figure 1-1094 Connect three connectors and install four screws ................................................................................... 621 Figure 1-1095 Install the fan cover plate ......................................................................................................................... 622 Figure 1-1096 Connect seven wire-harness connectors ................................................................................................. 622 Figure 1-1097 Install four screws and grounding screw ................................................................................................. 623 Figure 1-1098 Install the power-supply PCA guide ......................................................................................................... 623 ENWW xliii Figure 1-1099 Install one tab and one screw .................................................................................................................. 624 Figure 1-1100 Position the formatter case ..................................................................................................................... 624 Figure 1-1101 Install the formatter case ......................................................................................................................... 625 Figure 1-1102 Position the wires in the formatter case .................................................................................................. 625 Figure 1-1103 Install two screws ..................................................................................................................................... 626 Figure 1-1104 ZIF connector ............................................................................................................................................ 626 Figure 1-1105 Connect all connectors ............................................................................................................................. 627 Figure 1-1106 Close the formatter case door .................................................................................................................. 627 Figure 1-1107 Note location of tabs ................................................................................................................................ 628 Figure 1-1108 Rotate the cover into place ....................................................................................................................... 628 Figure 1-1109 Install one tab ........................................................................................................................................... 629 Figure 1-1110 Install one tab ........................................................................................................................................... 629 Figure 1-1111 Install the left front inside cover .............................................................................................................. 630 Figure 1-1112 Install one screw ....................................................................................................................................... 630 Figure 1-1113 Lower the top cover .................................................................................................................................. 631 Figure 1-1114 Install cables in guides ............................................................................................................................. 631 Figure 1-1115 Install two tabs ......................................................................................................................................... 632 Figure 1-1116 Install one screw ....................................................................................................................................... 632 Figure 1-1117 Install one screw ....................................................................................................................................... 633 Figure 1-1118 Install three screws .................................................................................................................................. 633 Figure 1-1119 Connect two connectors ........................................................................................................................... 634 Figure 1-1120 Install the ground wire ............................................................................................................................. 634 Figure 1-1121 Reattach the door hinge ........................................................................................................................... 635 Figure 1-1122 Install the drive-arm and door hinge tabs ............................................................................................... 635 Figure 1-1123 Lower the top cover .................................................................................................................................. 636 Figure 1-1124 Install two tabs ......................................................................................................................................... 636 Figure 1-1125 Install one screw ....................................................................................................................................... 637 Figure 1-1126 Install one screw ....................................................................................................................................... 637 Figure 1-1127 Install three screws .................................................................................................................................. 638 Figure 1-1128 Install the drive-arm tabs ......................................................................................................................... 638 Figure 1-1129 Align the tabs and slots ............................................................................................................................ 639 Figure 1-1130 Install the top accessory cover ................................................................................................................. 639 Figure 1-1131 Close the rear output bin .......................................................................................................................... 640 Figure 1-1132 Note location of tabs ................................................................................................................................ 640 Figure 1-1133 Position the front tabs ............................................................................................................................. 641 Figure 1-1134 Slide the cover .......................................................................................................................................... 641 Figure 1-1135 Install two screws ..................................................................................................................................... 642 Figure 1-1136 Close the front cover and cartridge door ................................................................................................. 642 Figure 1-1137 Install the fuser ........................................................................................................................................ 643 Figure 1-1138 Position the output bin ............................................................................................................................. 643 Figure 1-1139 Install left hinge pin .................................................................................................................................. 644 xliv ENWW Figure 1-1140 Install the keyed hinge pin ....................................................................................................................... 644 Figure 1-1141 Install the hinge pin .................................................................................................................................. 645 Figure 1-1142 Install the duplex accessory cover ........................................................................................................... 645 Figure 1-1143 Install the duplex accessory ..................................................................................................................... 646 Figure 1-1144 Install the duplex accessory ..................................................................................................................... 649 Figure 1-1145 Remove the duplex accessory cover ........................................................................................................ 649 Figure 1-1146 Release the hinge pin ............................................................................................................................... 650 Figure 1-1147 Remove the Tray 2 extension door .......................................................................................................... 650 Figure 1-1148 Release the hinge pin ............................................................................................................................... 651 Figure 1-1149 Remove the output bin ............................................................................................................................. 651 Figure 1-1150 Squeeze the blue fuser-release tabs ....................................................................................................... 652 Figure 1-1151 Remove the fuser ..................................................................................................................................... 652 Figure 1-1152 Open the front cover and cartridge door ................................................................................................. 653 Figure 1-1153 Remove two screws .................................................................................................................................. 653 Figure 1-1154 Release three tabs .................................................................................................................................... 654 Figure 1-1155 Remove the cover ..................................................................................................................................... 654 Figure 1-1156 Open the rear output bin .......................................................................................................................... 655 Figure 1-1157 Remove top accessory cover .................................................................................................................... 655 Figure 1-1158 Release the drive-arm tabs ...................................................................................................................... 656 Figure 1-1159 Remove three screws ............................................................................................................................... 656 Figure 1-1160 Remove one screw .................................................................................................................................... 657 Figure 1-1161 Remove one screw .................................................................................................................................... 657 Figure 1-1162 Location of two tabs ................................................................................................................................. 658 Figure 1-1163 Release two tabs ...................................................................................................................................... 658 Figure 1-1164 Remove the top cover ............................................................................................................................... 659 Figure 1-1165 Release the drive-arm and door hinge tabs ............................................................................................. 659 Figure 1-1166 Release the ground wire ........................................................................................................................... 660 Figure 1-1167 Disconnect two connectors ...................................................................................................................... 660 Figure 1-1168 Remove three screws ............................................................................................................................... 661 Figure 1-1169 Remove one screw .................................................................................................................................... 661 Figure 1-1170 Remove one screw .................................................................................................................................... 662 Figure 1-1171 Location of two tabs ................................................................................................................................. 662 Figure 1-1172 Release two tabs ...................................................................................................................................... 663 Figure 1-1173 Release cables from guides ...................................................................................................................... 663 Figure 1-1174 Remove the top cover ............................................................................................................................... 664 Figure 1-1175 Remove one screw .................................................................................................................................... 664 Figure 1-1176 Remove the left front inside cover ........................................................................................................... 665 Figure 1-1177 Release one tab ........................................................................................................................................ 665 Figure 1-1178 Release one tab ........................................................................................................................................ 666 Figure 1-1179 Remove the cover ..................................................................................................................................... 666 Figure 1-1180 Open the formatter case door .................................................................................................................. 667 ENWW xlv Figure 1-1181 ZIF connector ............................................................................................................................................ 667 Figure 1-1182 Disconnect all connectors ........................................................................................................................ 668 Figure 1-1183 Remove two screws .................................................................................................................................. 668 Figure 1-1184 Remove the wires from the formatter case ............................................................................................. 669 Figure 1-1185 Feed cables through the openings ........................................................................................................... 669 Figure 1-1186 Remove formatter case ............................................................................................................................ 670 Figure 1-1187 Remove one screw and release one tab ................................................................................................... 670 Figure 1-1188 Remove the tray guide ............................................................................................................................. 671 Figure 1-1189 Remove four screws and grounding screw .............................................................................................. 671 Figure 1-1190 Disconnect seven wire-harness connectors ............................................................................................ 672 Figure 1-1191 Remove two screws and fan cover plate .................................................................................................. 672 Figure 1-1192 Disconnect three connectors and remove four screws ............................................................................ 673 Figure 1-1193 Feed the cables through the opening ...................................................................................................... 673 Figure 1-1194 Remove the power supply ........................................................................................................................ 674 Figure 1-1195 Remove five screws .................................................................................................................................. 674 Figure 1-1196 Remove one screw .................................................................................................................................... 675 Figure 1-1197 Remove the feed-guide assembly ........................................................................................................... 675 Figure 1-1198 Recycle and unpack .................................................................................................................................. 676 Figure 1-1199 Support foot ............................................................................................................................................. 676 Figure 1-1200 Position the feed-guide assembly ........................................................................................................... 677 Figure 1-1201 Install one screw ....................................................................................................................................... 677 Figure 1-1202 Install five screws ..................................................................................................................................... 678 Figure 1-1203 Install the power supply ........................................................................................................................... 678 Figure 1-1204 Install the cables ....................................................................................................................................... 679 Figure 1-1205 Connect three connectors and install four screws ................................................................................... 679 Figure 1-1206 Install the fan cover plate ......................................................................................................................... 680 Figure 1-1207 Connect seven wire-harness connectors ................................................................................................. 680 Figure 1-1208 Install four screws and grounding screw ................................................................................................. 681 Figure 1-1209 Install the power-supply PCA guide ......................................................................................................... 681 Figure 1-1210 Install one tab and one screw .................................................................................................................. 682 Figure 1-1211 Position the formatter case ..................................................................................................................... 682 Figure 1-1212 Install the formatter case ......................................................................................................................... 683 Figure 1-1213 Position the wires in the formatter case .................................................................................................. 683 Figure 1-1214 Install two screws ..................................................................................................................................... 684 Figure 1-1215 ZIF connector ............................................................................................................................................ 684 Figure 1-1216 Connect all connectors ............................................................................................................................. 685 Figure 1-1217 Close the formatter case door .................................................................................................................. 685 Figure 1-1218 Note location of tabs ................................................................................................................................ 686 Figure 1-1219 Rotate the cover into place ....................................................................................................................... 686 Figure 1-1220 Install one tab ........................................................................................................................................... 687 Figure 1-1221 Install one tab ........................................................................................................................................... 687 xlvi ENWW Figure 1-1222 Install the left front inside cover .............................................................................................................. 688 Figure 1-1223 Install one screw ....................................................................................................................................... 688 Figure 1-1224 Lower the top cover .................................................................................................................................. 689 Figure 1-1225 Install cables in guides ............................................................................................................................. 689 Figure 1-1226 Install two tabs ......................................................................................................................................... 690 Figure 1-1227 Install one screw ....................................................................................................................................... 690 Figure 1-1228 Install one screw ....................................................................................................................................... 691 Figure 1-1229 Install three screws .................................................................................................................................. 691 Figure 1-1230 Connect two connectors ........................................................................................................................... 692 Figure 1-1231 Install the ground wire ............................................................................................................................. 692 Figure 1-1232 Reattach the door hinge ........................................................................................................................... 693 Figure 1-1233 Install the drive-arm and door hinge tabs ............................................................................................... 693 Figure 1-1234 Lower the top cover .................................................................................................................................. 694 Figure 1-1235 Install two tabs ......................................................................................................................................... 694 Figure 1-1236 Install one screw ....................................................................................................................................... 695 Figure 1-1237 Install one screw ....................................................................................................................................... 695 Figure 1-1238 Install three screws .................................................................................................................................. 696 Figure 1-1239 Install the drive-arm tabs ......................................................................................................................... 696 Figure 1-1240 Align the tabs and slots ............................................................................................................................ 697 Figure 1-1241 Install the top accessory cover ................................................................................................................. 697 Figure 1-1242 Close the rear output bin .......................................................................................................................... 698 Figure 1-1243 Note location of tabs ................................................................................................................................ 698 Figure 1-1244 Position the front tabs ............................................................................................................................. 699 Figure 1-1245 Slide the cover .......................................................................................................................................... 699 Figure 1-1246 Install two screws ..................................................................................................................................... 700 Figure 1-1247 Close the front cover and cartridge door ................................................................................................. 700 Figure 1-1248 Install the fuser ........................................................................................................................................ 701 Figure 1-1249 Position the output bin ............................................................................................................................. 701 Figure 1-1250 Install left hinge pin .................................................................................................................................. 702 Figure 1-1251 Install the keyed hinge pin ....................................................................................................................... 702 Figure 1-1252 Install the hinge pin .................................................................................................................................. 703 Figure 1-1253 Install the duplex accessory cover ........................................................................................................... 703 Figure 1-1254 Install the duplex accessory ..................................................................................................................... 704 Figure 1-1255 Remove the duplex accessory .................................................................................................................. 706 Figure 1-1256 Remove the duplex accessory cover ........................................................................................................ 707 Figure 1-1257 Release the hinge pin ............................................................................................................................... 707 Figure 1-1258 Remove the Tray 2 extension door .......................................................................................................... 708 Figure 1-1259 Open the front cover and cartridge door ................................................................................................. 708 Figure 1-1260 Remove two screws .................................................................................................................................. 709 Figure 1-1261 Release three tabs .................................................................................................................................... 709 Figure 1-1262 Remove the cover ..................................................................................................................................... 710 ENWW xlvii Figure 1-1263 Open the rear output bin .......................................................................................................................... 710 Figure 1-1264 Remove top accessory cover .................................................................................................................... 711 Figure 1-1265 Release the drive-arm tabs ...................................................................................................................... 711 Figure 1-1266 Remove three screws ............................................................................................................................... 712 Figure 1-1267 Remove one screw .................................................................................................................................... 712 Figure 1-1268 Remove one screw .................................................................................................................................... 713 Figure 1-1269 Location of two tabs ................................................................................................................................. 713 Figure 1-1270 Release two tabs ...................................................................................................................................... 714 Figure 1-1271 Remove the top cover ............................................................................................................................... 714 Figure 1-1272 Release the drive-arm and door hinge tabs ............................................................................................. 715 Figure 1-1273 Release the ground wire ........................................................................................................................... 715 Figure 1-1274 Disconnect two connectors ...................................................................................................................... 716 Figure 1-1275 Remove three screws ............................................................................................................................... 716 Figure 1-1276 Remove one screw .................................................................................................................................... 717 Figure 1-1277 Remove one screw .................................................................................................................................... 717 Figure 1-1278 Location of two tabs ................................................................................................................................. 718 Figure 1-1279 Release two tabs ...................................................................................................................................... 718 Figure 1-1280 Release cables from guides ...................................................................................................................... 719 Figure 1-1281 Remove the top cover ............................................................................................................................... 719 Figure 1-1282 Remove one screw .................................................................................................................................... 720 Figure 1-1283 Remove the left front inside cover ........................................................................................................... 720 Figure 1-1284 Release one tab ........................................................................................................................................ 721 Figure 1-1285 Release one tab ........................................................................................................................................ 721 Figure 1-1286 Remove the cover ..................................................................................................................................... 722 Figure 1-1287 Open the front cover ................................................................................................................................. 722 Figure 1-1288 Release retainers ...................................................................................................................................... 723 Figure 1-1289 Release spring .......................................................................................................................................... 723 Figure 1-1290 Remove the cover ..................................................................................................................................... 724 Figure 1-1291 Disconnect one connector ........................................................................................................................ 724 Figure 1-1292 Remove two screws .................................................................................................................................. 725 Figure 1-1293 Remove one screw .................................................................................................................................... 725 Figure 1-1294 Release one tab ........................................................................................................................................ 726 Figure 1-1295 Remove the right front cover ................................................................................................................... 726 Figure 1-1296 Disconnect two connectors and release wire harness from guides ........................................................ 727 Figure 1-1297 Remove eight screws ................................................................................................................................ 727 Figure 1-1298 Remove the Tray 1 paper-pickup assembly ............................................................................................. 728 Figure 1-1299 Recycle and unpack .................................................................................................................................. 728 Figure 1-1300 Position the Tray 1 paper-pickup assembly ............................................................................................. 729 Figure 1-1301 Install eight screws ................................................................................................................................... 729 Figure 1-1302 Connect two connectors and install wire harnesses in guides ................................................................ 730 Figure 1-1303 Position the switch button ....................................................................................................................... 730 xlviii ENWW Figure 1-1304 Install the switch button .......................................................................................................................... 731 Figure 1-1305 Switch button seated correctly ................................................................................................................ 732 Figure 1-1306 Switch button seated incorrectly ............................................................................................................. 732 Figure 1-1307 Position the switch PCA ............................................................................................................................ 733 Figure 1-1308 Install the switch PCA ............................................................................................................................... 733 Figure 1-1309 Install one screw ....................................................................................................................................... 734 Figure 1-1310 Position the right front cover ................................................................................................................... 734 Figure 1-1311 Install one tab ........................................................................................................................................... 735 Figure 1-1312 Install one screw ....................................................................................................................................... 735 Figure 1-1313 Install two screws ..................................................................................................................................... 736 Figure 1-1314 Connect one connector ............................................................................................................................. 736 Figure 1-1315 Install the cover ........................................................................................................................................ 737 Figure 1-1316 Install spring ............................................................................................................................................. 737 Figure 1-1317 Check arm installation .............................................................................................................................. 738 Figure 1-1318 Install retainers ........................................................................................................................................ 738 Figure 1-1319 Note location of tabs ................................................................................................................................ 739 Figure 1-1320 Rotate the cover into place ....................................................................................................................... 739 Figure 1-1321 Install one tab ........................................................................................................................................... 740 Figure 1-1322 Install one tab ........................................................................................................................................... 740 Figure 1-1323 Install the left front inside cover .............................................................................................................. 741 Figure 1-1324 Install one screw ....................................................................................................................................... 741 Figure 1-1325 Lower the top cover .................................................................................................................................. 742 Figure 1-1326 Install cables in guides ............................................................................................................................. 742 Figure 1-1327 Install two tabs ......................................................................................................................................... 743 Figure 1-1328 Install one screw ....................................................................................................................................... 743 Figure 1-1329 Install one screw ....................................................................................................................................... 744 Figure 1-1330 Install three screws .................................................................................................................................. 744 Figure 1-1331 Connect two connectors ........................................................................................................................... 745 Figure 1-1332 Install the ground wire ............................................................................................................................. 745 Figure 1-1333 Reattach the door hinge ........................................................................................................................... 746 Figure 1-1334 Install the drive-arm and door hinge tabs ............................................................................................... 746 Figure 1-1335 Lower the top cover .................................................................................................................................. 747 Figure 1-1336 Install two tabs ......................................................................................................................................... 747 Figure 1-1337 Install one screw ....................................................................................................................................... 748 Figure 1-1338 Install one screw ....................................................................................................................................... 748 Figure 1-1339 Install three screws .................................................................................................................................. 749 Figure 1-1340 Install the drive-arm tabs ......................................................................................................................... 749 Figure 1-1341 Align the tabs and slots ............................................................................................................................ 750 Figure 1-1342 Install the top accessory cover ................................................................................................................. 750 Figure 1-1343 Close the rear output bin .......................................................................................................................... 751 Figure 1-1344 Note location of tabs ................................................................................................................................ 751 ENWW xlix Figure 1-1345 Position the front tabs ............................................................................................................................. 752 Figure 1-1346 Slide the cover .......................................................................................................................................... 752 Figure 1-1347 Install two screws ..................................................................................................................................... 753 Figure 1-1348 Close the front cover and cartridge door ................................................................................................. 753 Figure 1-1349 Install the keyed hinge pin ....................................................................................................................... 754 Figure 1-1350 Install the hinge pin .................................................................................................................................. 754 Figure 1-1351 Install the duplex accessory cover ........................................................................................................... 755 Figure 1-1352 Install the duplex accessory ..................................................................................................................... 755 Figure 1-1353 Remove the duplex accessory .................................................................................................................. 758 Figure 1-1354 Remove the duplex accessory cover ........................................................................................................ 758 Figure 1-1355 Release the hinge pin ............................................................................................................................... 759 Figure 1-1356 Remove the Tray 2 extension door .......................................................................................................... 759 Figure 1-1357 Open the front cover and cartridge door ................................................................................................. 760 Figure 1-1358 Remove two screws .................................................................................................................................. 760 Figure 1-1359 Release three tabs .................................................................................................................................... 761 Figure 1-1360 Remove the cover ..................................................................................................................................... 761 Figure 1-1361 Open the rear output bin .......................................................................................................................... 762 Figure 1-1362 Remove top accessory cover .................................................................................................................... 762 Figure 1-1363 Release the drive-arm tabs ...................................................................................................................... 763 Figure 1-1364 Remove three screws ............................................................................................................................... 763 Figure 1-1365 Remove one screw .................................................................................................................................... 764 Figure 1-1366 Remove one screw .................................................................................................................................... 764 Figure 1-1367 Location of two tabs ................................................................................................................................. 765 Figure 1-1368 Release two tabs ...................................................................................................................................... 765 Figure 1-1369 Remove the top cover ............................................................................................................................... 766 Figure 1-1370 Release the drive-arm and door hinge tabs ............................................................................................. 766 Figure 1-1371 Release the ground wire ........................................................................................................................... 767 Figure 1-1372 Disconnect two connectors ...................................................................................................................... 767 Figure 1-1373 Remove three screws ............................................................................................................................... 768 Figure 1-1374 Remove one screw .................................................................................................................................... 768 Figure 1-1375 Remove one screw .................................................................................................................................... 769 l Figure 1-1376 Location of two tabs ................................................................................................................................. 769 Figure 1-1377 Release two tabs ...................................................................................................................................... 770 Figure 1-1378 Release cables from guides ...................................................................................................................... 770 Figure 1-1379 Remove the top cover ............................................................................................................................... 771 Figure 1-1380 Remove one screw .................................................................................................................................... 771 Figure 1-1381 Remove the left front inside cover ........................................................................................................... 772 Figure 1-1382 Release one tab ........................................................................................................................................ 772 Figure 1-1383 Release one tab ........................................................................................................................................ 773 Figure 1-1384 Remove the cover ..................................................................................................................................... 773 Figure 1-1385 Open the front cover ................................................................................................................................. 774 ENWW Figure 1-1386 Release retainers ...................................................................................................................................... 774 Figure 1-1387 Release spring .......................................................................................................................................... 775 Figure 1-1388 Remove the cover ..................................................................................................................................... 775 Figure 1-1389 Disconnect one connector ........................................................................................................................ 776 Figure 1-1390 Remove two screws .................................................................................................................................. 776 Figure 1-1391 Remove one screw .................................................................................................................................... 777 Figure 1-1392 Release one tab ........................................................................................................................................ 777 Figure 1-1393 Remove the right front cover ................................................................................................................... 778 Figure 1-1394 Disconnect two connectors and release wire harness from guides ........................................................ 778 Figure 1-1395 Remove eight screws ................................................................................................................................ 779 Figure 1-1396 Remove the Tray 1 paper-pickup assembly ............................................................................................. 779 Figure 1-1397 Remove two screws and the feed-roller assembly .................................................................................. 780 Figure 1-1398 Recycle and unpack .................................................................................................................................. 780 Figure 1-1399 Install two screws and the feed-roller assembly ..................................................................................... 781 Figure 1-1400 Position the Tray 1 paper-pickup assembly ............................................................................................. 781 Figure 1-1401 Install eight screws ................................................................................................................................... 782 Figure 1-1402 Connect two connectors and install wire harnesses in guides ................................................................ 782 Figure 1-1403 Position the right front cover ................................................................................................................... 783 Figure 1-1404 Install one tab ........................................................................................................................................... 783 Figure 1-1405 Install one screw ....................................................................................................................................... 784 Figure 1-1406 Install two screws ..................................................................................................................................... 784 Figure 1-1407 Connect one connector ............................................................................................................................. 785 Figure 1-1408 Install the cover ........................................................................................................................................ 785 Figure 1-1409 Install spring ............................................................................................................................................. 786 Figure 1-1410 Check arm installation .............................................................................................................................. 786 Figure 1-1411 Install retainers ........................................................................................................................................ 787 Figure 1-1412 Note location of tabs ................................................................................................................................ 787 Figure 1-1413 Rotate the cover into place ....................................................................................................................... 788 Figure 1-1414 Install one tab ........................................................................................................................................... 788 Figure 1-1415 Install one tab ........................................................................................................................................... 789 Figure 1-1416 Install the left front inside cover .............................................................................................................. 789 Figure 1-1417 Install one screw ....................................................................................................................................... 790 Figure 1-1418 Lower the top cover .................................................................................................................................. 790 Figure 1-1419 Install cables in guides ............................................................................................................................. 791 Figure 1-1420 Install two tabs ......................................................................................................................................... 791 Figure 1-1421 Install one screw ....................................................................................................................................... 792 Figure 1-1422 Install one screw ....................................................................................................................................... 792 Figure 1-1423 Install three screws .................................................................................................................................. 793 Figure 1-1424 Connect two connectors ........................................................................................................................... 793 Figure 1-1425 Install the ground wire ............................................................................................................................. 794 Figure 1-1426 Reattach the door hinge ........................................................................................................................... 794 ENWW li Figure 1-1427 Install the drive-arm and door hinge tabs ............................................................................................... 795 Figure 1-1428 Lower the top cover .................................................................................................................................. 795 Figure 1-1429 Install two tabs ......................................................................................................................................... 796 Figure 1-1430 Install one screw ....................................................................................................................................... 796 Figure 1-1431 Install one screw ....................................................................................................................................... 797 Figure 1-1432 Install three screws .................................................................................................................................. 797 Figure 1-1433 Install the drive-arm tabs ......................................................................................................................... 798 Figure 1-1434 Align the tabs and slots ............................................................................................................................ 798 Figure 1-1435 Install the top accessory cover ................................................................................................................. 799 Figure 1-1436 Close the rear output bin .......................................................................................................................... 799 Figure 1-1437 Note location of tabs ................................................................................................................................ 800 Figure 1-1438 Position the front tabs ............................................................................................................................. 800 Figure 1-1439 Slide the cover .......................................................................................................................................... 801 Figure 1-1440 Install two screws ..................................................................................................................................... 801 Figure 1-1441 Close the front cover and cartridge door ................................................................................................. 802 Figure 1-1442 Install the keyed hinge pin ....................................................................................................................... 802 Figure 1-1443 Install the hinge pin .................................................................................................................................. 803 Figure 1-1444 Install the duplex accessory cover ........................................................................................................... 803 Figure 1-1445 Install the duplex accessory ..................................................................................................................... 804 Figure 1-1446 Remove the duplex accessory .................................................................................................................. 806 Figure 1-1447 Remove the duplex accessory cover ........................................................................................................ 807 Figure 1-1448 Open the front cover and cartridge door ................................................................................................. 807 Figure 1-1449 Remove two screws .................................................................................................................................. 808 Figure 1-1450 Release three tabs .................................................................................................................................... 808 Figure 1-1451 Remove the cover ..................................................................................................................................... 809 Figure 1-1452 Open the rear output bin .......................................................................................................................... 809 Figure 1-1453 Remove top accessory cover .................................................................................................................... 810 Figure 1-1454 Release the drive-arm tabs ...................................................................................................................... 810 Figure 1-1455 Remove three screws ............................................................................................................................... 811 Figure 1-1456 Remove one screw .................................................................................................................................... 811 Figure 1-1457 Remove one screw .................................................................................................................................... 812 Figure 1-1458 Location of two tabs ................................................................................................................................. 812 Figure 1-1459 Release two tabs ...................................................................................................................................... 813 Figure 1-1460 Remove the top cover ............................................................................................................................... 813 Figure 1-1461 Release the drive-arm and door hinge tabs ............................................................................................. 814 Figure 1-1462 Release the ground wire ........................................................................................................................... 814 Figure 1-1463 Disconnect two connectors ...................................................................................................................... 815 Figure 1-1464 Remove three screws ............................................................................................................................... 815 Figure 1-1465 Remove one screw .................................................................................................................................... 816 Figure 1-1466 Remove one screw .................................................................................................................................... 816 Figure 1-1467 lii Location of two tabs ................................................................................................................................. 817 ENWW Figure 1-1468 Release two tabs ...................................................................................................................................... 817 Figure 1-1469 Release cables from guides ...................................................................................................................... 818 Figure 1-1470 Remove the top cover ............................................................................................................................... 818 Figure 1-1471 Disconnect one connector ........................................................................................................................ 819 Figure 1-1472 Release the laser/scanner wire-harness .................................................................................................. 819 Figure 1-1473 Remove four screws ................................................................................................................................. 820 Figure 1-1474 Remove one grounding clip ...................................................................................................................... 820 Figure 1-1475 Disconnect one connector ........................................................................................................................ 821 Figure 1-1476 Remove the laser/scanner ........................................................................................................................ 821 Figure 1-1477 Recycle and unpack .................................................................................................................................. 822 Figure 1-1478 Position the air duct ................................................................................................................................. 822 Figure 1-1479 Install the laser/scanner and check the shutter ...................................................................................... 823 Figure 1-1480 Connect one connector ............................................................................................................................. 823 Figure 1-1481 Install the grounding clip .......................................................................................................................... 824 Figure 1-1482 Install four screws .................................................................................................................................... 824 Figure 1-1483 Install the laser/scanner wire-harness in the wire guide ........................................................................ 825 Figure 1-1484 Connect one connector ............................................................................................................................. 825 Figure 1-1485 Lower the top cover .................................................................................................................................. 826 Figure 1-1486 Install cables in guides ............................................................................................................................. 826 Figure 1-1487 Install two tabs ......................................................................................................................................... 827 Figure 1-1488 Install one screw ....................................................................................................................................... 827 Figure 1-1489 Install one screw ....................................................................................................................................... 828 Figure 1-1490 Install three screws .................................................................................................................................. 828 Figure 1-1491 Connect two connectors ........................................................................................................................... 829 Figure 1-1492 Install the ground wire ............................................................................................................................. 829 Figure 1-1493 Reattach the door hinge ........................................................................................................................... 830 Figure 1-1494 Install the drive-arm and door hinge tabs ............................................................................................... 830 Figure 1-1495 Lower the top cover .................................................................................................................................. 831 Figure 1-1496 Install two tabs ......................................................................................................................................... 831 Figure 1-1497 Install one screw ....................................................................................................................................... 832 Figure 1-1498 Install one screw ....................................................................................................................................... 832 Figure 1-1499 Install three screws .................................................................................................................................. 833 Figure 1-1500 Install the drive-arm tabs ......................................................................................................................... 833 Figure 1-1501 Align the tabs and slots ............................................................................................................................ 834 Figure 1-1502 Install the top accessory cover ................................................................................................................. 834 Figure 1-1503 Close the rear output bin .......................................................................................................................... 835 Figure 1-1504 Note location of tabs ................................................................................................................................ 835 Figure 1-1505 Position the front tabs ............................................................................................................................. 836 Figure 1-1506 Slide the cover .......................................................................................................................................... 836 Figure 1-1507 Install two screws ..................................................................................................................................... 837 Figure 1-1508 Close the front cover and cartridge door ................................................................................................. 837 ENWW liii Figure 1-1509 Install the duplex accessory cover ........................................................................................................... 838 Figure 1-1510 Install the duplex accessory ..................................................................................................................... 838 Figure 1-1511 Remove the duplex accessory .................................................................................................................. 840 Figure 1-1512 Remove the duplex accessory cover ........................................................................................................ 841 Figure 1-1513 Release the hinge pin ............................................................................................................................... 841 Figure 1-1514 Remove the output bin ............................................................................................................................. 842 Figure 1-1515 Open the front cover and cartridge door ................................................................................................. 842 Figure 1-1516 Remove two screws .................................................................................................................................. 843 Figure 1-1517 Release three tabs .................................................................................................................................... 843 Figure 1-1518 Remove the cover ..................................................................................................................................... 844 Figure 1-1519 Open the rear output bin .......................................................................................................................... 844 Figure 1-1520 Remove top accessory cover .................................................................................................................... 845 Figure 1-1521 Release the drive-arm tabs ...................................................................................................................... 845 Figure 1-1522 Remove three screws ............................................................................................................................... 846 Figure 1-1523 Remove one screw .................................................................................................................................... 846 Figure 1-1524 Remove one screw .................................................................................................................................... 847 Figure 1-1525 Location of two tabs ................................................................................................................................. 847 Figure 1-1526 Release two tabs ...................................................................................................................................... 848 Figure 1-1527 Remove the top cover ............................................................................................................................... 848 Figure 1-1528 Release the drive-arm and door hinge tabs ............................................................................................. 849 Figure 1-1529 Release the ground wire ........................................................................................................................... 849 Figure 1-1530 Disconnect two connectors ...................................................................................................................... 850 Figure 1-1531 Remove three screws ............................................................................................................................... 850 Figure 1-1532 Remove one screw .................................................................................................................................... 851 Figure 1-1533 Remove one screw .................................................................................................................................... 851 Figure 1-1534 Location of two tabs ................................................................................................................................. 852 Figure 1-1535 Release two tabs ...................................................................................................................................... 852 Figure 1-1536 Release cables from guides ...................................................................................................................... 853 Figure 1-1537 Remove the top cover ............................................................................................................................... 853 Figure 1-1538 Remove two screws .................................................................................................................................. 854 Figure 1-1539 Slide the formatter case ........................................................................................................................... 854 Figure 1-1540 Release one tab ........................................................................................................................................ 855 Figure 1-1541 Rotate the cover ....................................................................................................................................... 855 Figure 1-1542 Remove one screw and release two tabs ................................................................................................. 856 Figure 1-1543 Remove the guide ..................................................................................................................................... 856 Figure 1-1544 Remove the shaft lock .............................................................................................................................. 857 Figure 1-1545 Remove the paper-delivery assembly ..................................................................................................... 858 Figure 1-1546 Recycle and unpack .................................................................................................................................. 858 Figure 1-1547 Check the output-bin sensor .................................................................................................................... 859 Figure 1-1548 Position the paper-delivery assembly ..................................................................................................... 859 Figure 1-1549 Install the shaft lock ................................................................................................................................. 860 liv ENWW Figure 1-1550 Install the guide ........................................................................................................................................ 860 Figure 1-1551 Remove one screw and release two tabs ................................................................................................. 861 Figure 1-1552 Position the tabs and rotate ..................................................................................................................... 861 Figure 1-1553 Install one tab ........................................................................................................................................... 862 Figure 1-1554 Open the formatter case door .................................................................................................................. 862 Figure 1-1555 Slide the formatter case into place .......................................................................................................... 863 Figure 1-1556 Check connectors ...................................................................................................................................... 863 Figure 1-1557 Close the formatter case door .................................................................................................................. 864 Figure 1-1558 Install two screws ..................................................................................................................................... 864 Figure 1-1559 Lower the top cover .................................................................................................................................. 865 Figure 1-1560 Install cables in guides ............................................................................................................................. 865 Figure 1-1561 Install two tabs ......................................................................................................................................... 866 Figure 1-1562 Install one screw ....................................................................................................................................... 866 Figure 1-1563 Install one screw ....................................................................................................................................... 867 Figure 1-1564 Install three screws .................................................................................................................................. 867 Figure 1-1565 Connect two connectors ........................................................................................................................... 868 Figure 1-1566 Install the ground wire ............................................................................................................................. 868 Figure 1-1567 Reattach the door hinge ........................................................................................................................... 869 Figure 1-1568 Install the drive-arm and door hinge tabs ............................................................................................... 869 Figure 1-1569 Lower the top cover .................................................................................................................................. 870 Figure 1-1570 Install two tabs ......................................................................................................................................... 870 Figure 1-1571 Install one screw ....................................................................................................................................... 871 Figure 1-1572 Install one screw ....................................................................................................................................... 871 Figure 1-1573 Install three screws .................................................................................................................................. 872 Figure 1-1574 Install the drive-arm tabs ......................................................................................................................... 872 Figure 1-1575 Align the tabs and slots ............................................................................................................................ 873 Figure 1-1576 Install the top accessory cover ................................................................................................................. 873 Figure 1-1577 Close the rear output bin .......................................................................................................................... 874 Figure 1-1578 Note location of tabs ................................................................................................................................ 874 Figure 1-1579 Position the front tabs ............................................................................................................................. 875 Figure 1-1580 Slide the cover .......................................................................................................................................... 875 Figure 1-1581 Install two screws ..................................................................................................................................... 876 Figure 1-1582 Close the front cover and cartridge door ................................................................................................. 876 Figure 1-1583 Position the output bin ............................................................................................................................. 877 Figure 1-1584 Install left hinge pin .................................................................................................................................. 877 Figure 1-1585 Install the duplex accessory cover ........................................................................................................... 878 Figure 1-1586 Install the duplex accessory ..................................................................................................................... 878 Figure 1-1587 Open the front cover and cartridge door ................................................................................................. 880 Figure 1-1588 Remove two screws .................................................................................................................................. 881 Figure 1-1589 Release three tabs .................................................................................................................................... 881 Figure 1-1590 Remove the cover ..................................................................................................................................... 882 ENWW lv Figure 1-1591 ZIF connector ............................................................................................................................................ 882 Figure 1-1592 Disconnect the connectors ....................................................................................................................... 883 Figure 1-1593 Remove two screws and release one tab ................................................................................................. 883 Figure 1-1594 Remove the DC controller ......................................................................................................................... 884 Figure 1-1595 Locate the pickup motor ........................................................................................................................... 884 Figure 1-1596 Disconnect one connector and remove three screws .............................................................................. 885 Figure 1-1597 Release the motor .................................................................................................................................... 885 Figure 1-1598 Release wire harnesses from the retainer ............................................................................................... 886 Figure 1-1599 Release the wire harness from the retainer ............................................................................................ 886 Figure 1-1600 Remove five screws .................................................................................................................................. 887 Figure 1-1601 Remove one e-clip .................................................................................................................................... 887 Figure 1-1602 Remove one shaft collar ........................................................................................................................... 888 Figure 1-1603 Remove the drive-gear shaft ................................................................................................................... 888 Figure 1-1604 Two gears are not captive ........................................................................................................................ 889 Figure 1-1605 Remove the pickup drive assembly .......................................................................................................... 889 Figure 1-1606 Locate the paper feed shaft gear ............................................................................................................. 890 Figure 1-1607 Remove the gear ....................................................................................................................................... 890 Figure 1-1608 Recycle and unpack .................................................................................................................................. 891 Figure 1-1609 Install the gear .......................................................................................................................................... 891 Figure 1-1610 Install the pickup drive assembly ............................................................................................................. 892 Figure 1-1611 Install the drive-gear shaft ...................................................................................................................... 893 Figure 1-1612 Install one shaft collar .............................................................................................................................. 893 Figure 1-1613 Install one e-clip ....................................................................................................................................... 894 Figure 1-1614 Remove five screws .................................................................................................................................. 894 Figure 1-1615 Install the wire harnesses in the retainer ................................................................................................ 895 Figure 1-1616 Install the wire harnesses in the retainer ................................................................................................ 895 Figure 1-1617 Install the pickup motor ........................................................................................................................... 896 Figure 1-1618 Connect one connector and install three screws ..................................................................................... 896 Figure 1-1619 Position the DC controller on the printer ................................................................................................. 897 Figure 1-1620 Install two screws ..................................................................................................................................... 897 Figure 1-1621 ZIF connector ............................................................................................................................................ 898 Figure 1-1622 Connect the connectors ............................................................................................................................ 898 Figure 1-1623 Note location of tabs ................................................................................................................................ 899 Figure 1-1624 Position the front tabs ............................................................................................................................. 899 Figure 1-1625 Slide the cover .......................................................................................................................................... 900 Figure 1-1626 Install two screws ..................................................................................................................................... 900 Figure 1-1627 Close the front cover and cartridge door ................................................................................................. 901 Figure 1-1628 Open the front cover and cartridge door ................................................................................................. 903 Figure 1-1629 Remove two screws .................................................................................................................................. 904 Figure 1-1630 Release three tabs .................................................................................................................................... 904 Figure 1-1631 Remove the cover ..................................................................................................................................... 905 lvi ENWW Figure 1-1632 ZIF connector ............................................................................................................................................ 905 Figure 1-1633 Disconnect the connectors ....................................................................................................................... 906 Figure 1-1634 Remove two screws and release one tab ................................................................................................. 906 Figure 1-1635 Remove the DC controller ......................................................................................................................... 907 Figure 1-1636 Locate the pickup motor ........................................................................................................................... 907 Figure 1-1637 Disconnect one connector and remove three screws .............................................................................. 908 Figure 1-1638 Release the motor .................................................................................................................................... 908 Figure 1-1639 Release wire harnesses from the retainer ............................................................................................... 909 Figure 1-1640 Release the wire harness from the retainer ............................................................................................ 909 Figure 1-1641 Remove five screws .................................................................................................................................. 910 Figure 1-1642 Remove one e-clip .................................................................................................................................... 910 Figure 1-1643 Remove one shaft collar ........................................................................................................................... 911 Figure 1-1644 Remove the drive-gear shaft ................................................................................................................... 911 Figure 1-1645 Two gears are not captive ........................................................................................................................ 912 Figure 1-1646 Remove the pickup drive assembly .......................................................................................................... 912 Figure 1-1647 Locate the paper feed shaft gear ............................................................................................................. 913 Figure 1-1648 Remove the gear ....................................................................................................................................... 913 Figure 1-1649 Remove the feed roller ............................................................................................................................. 914 Figure 1-1650 Remove the pick roller .............................................................................................................................. 914 Figure 1-1651 Remove one e-clip .................................................................................................................................... 914 Figure 1-1652 Remove one bushing ................................................................................................................................ 915 Figure 1-1653 Locate the paper feed shaft ..................................................................................................................... 915 Figure 1-1654 Remove the paper feed shaft ................................................................................................................... 916 Figure 1-1655 Remove the covers ................................................................................................................................... 916 Figure 1-1656 Remove one spring ................................................................................................................................... 917 Figure 1-1657 Recycle and unpack .................................................................................................................................. 917 Figure 1-1658 Remove the feed shaft ............................................................................................................................. 918 Figure 1-1659 Install one spring ...................................................................................................................................... 918 Figure 1-1660 Position the covers ................................................................................................................................... 919 Figure 1-1661 Align holes ................................................................................................................................................ 919 Figure 1-1662 Install the feed shaft ................................................................................................................................ 920 Figure 1-1663 Slide feed shaft into position ................................................................................................................... 920 Figure 1-1664 Verify that the slots in the gear fit over the locking pins on the shaft .................................................... 921 Figure 1-1665 Install one bushing ................................................................................................................................... 921 Figure 1-1666 Install one e-clip ....................................................................................................................................... 922 Figure 1-1667 Install the pick roller ................................................................................................................................. 922 Figure 1-1668 Install the feed roller ................................................................................................................................ 923 Figure 1-1669 Install the gear .......................................................................................................................................... 923 Figure 1-1670 Install the pickup drive assembly ............................................................................................................. 924 Figure 1-1671 Install the drive-gear shaft ...................................................................................................................... 925 Figure 1-1672 Install one shaft collar .............................................................................................................................. 925 ENWW lvii Figure 1-1673 Install one e-clip ....................................................................................................................................... 926 Figure 1-1674 Remove five screws .................................................................................................................................. 926 Figure 1-1675 Install the wire harnesses in the retainer ................................................................................................ 927 Figure 1-1676 Install the wire harnesses in the retainer ................................................................................................ 927 Figure 1-1677 Install the pickup motor ........................................................................................................................... 928 Figure 1-1678 Connect one connector and install three screws ..................................................................................... 928 Figure 1-1679 Position the DC controller on the printer ................................................................................................. 929 Figure 1-1680 Install two screws ..................................................................................................................................... 929 Figure 1-1681 ZIF connector ............................................................................................................................................ 930 Figure 1-1682 Connect the connectors ............................................................................................................................ 930 Figure 1-1683 Note location of tabs ................................................................................................................................ 931 Figure 1-1684 Position the front tabs ............................................................................................................................. 931 Figure 1-1685 Slide the cover .......................................................................................................................................... 932 Figure 1-1686 Install two screws ..................................................................................................................................... 932 Figure 1-1687 Close the front cover and cartridge door ................................................................................................. 933 Figure 1-1688 Open the front cover and cartridge door ................................................................................................. 935 Figure 1-1689 Remove two screws .................................................................................................................................. 936 Figure 1-1690 Release three tabs .................................................................................................................................... 936 Figure 1-1691 Remove the cover ..................................................................................................................................... 937 Figure 1-1692 ZIF connector ............................................................................................................................................ 937 Figure 1-1693 Disconnect the connectors ....................................................................................................................... 938 Figure 1-1694 Remove two screws and release one tab ................................................................................................. 938 Figure 1-1695 Remove the DC controller ......................................................................................................................... 939 Figure 1-1696 Locate the pickup motor ........................................................................................................................... 939 Figure 1-1697 Disconnect one connector and remove three screws .............................................................................. 940 Figure 1-1698 Release the motor .................................................................................................................................... 940 Figure 1-1699 Release wire harnesses from the retainer ............................................................................................... 941 Figure 1-1700 Release the wire harness from the retainer ............................................................................................ 941 Figure 1-1701 Remove five screws .................................................................................................................................. 942 Figure 1-1702 Remove one e-clip .................................................................................................................................... 942 Figure 1-1703 Remove one shaft collar ........................................................................................................................... 943 Figure 1-1704 Remove the drive-gear shaft ................................................................................................................... 943 Figure 1-1705 Two gears are not captive ........................................................................................................................ 944 Figure 1-1706 Remove the pickup drive assembly .......................................................................................................... 944 Figure 1-1707 Locate the pickup drive assembly gear .................................................................................................... 945 Figure 1-1708 Remove the gear ....................................................................................................................................... 945 Figure 1-1709 Recycle and unpack .................................................................................................................................. 946 Figure 1-1710 Install the gear .......................................................................................................................................... 946 Figure 1-1711 Install the pickup drive assembly ............................................................................................................. 947 Figure 1-1712 Install the drive-gear shaft ...................................................................................................................... 948 Figure 1-1713 Install one shaft collar .............................................................................................................................. 948 lviii ENWW Figure 1-1714 Install one e-clip ....................................................................................................................................... 949 Figure 1-1715 Remove five screws .................................................................................................................................. 949 Figure 1-1716 Install the wire harnesses in the retainer ................................................................................................ 950 Figure 1-1717 Install the wire harnesses in the retainer ................................................................................................ 950 Figure 1-1718 Install the pickup motor ........................................................................................................................... 951 Figure 1-1719 Connect one connector and install three screws ..................................................................................... 951 Figure 1-1720 Position the DC controller on the printer ................................................................................................. 952 Figure 1-1721 Install two screws ..................................................................................................................................... 952 Figure 1-1722 ZIF connector ............................................................................................................................................ 953 Figure 1-1723 Connect the connectors ............................................................................................................................ 953 Figure 1-1724 Note location of tabs ................................................................................................................................ 954 Figure 1-1725 Position the front tabs ............................................................................................................................. 954 Figure 1-1726 Slide the cover .......................................................................................................................................... 955 Figure 1-1727 Install two screws ..................................................................................................................................... 955 Figure 1-1728 Close the front cover and cartridge door ................................................................................................. 956 Figure 1-1729 Open the front cover and cartridge door ................................................................................................. 958 Figure 1-1730 Remove two screws .................................................................................................................................. 959 Figure 1-1731 Release three tabs .................................................................................................................................... 959 Figure 1-1732 Remove the cover ..................................................................................................................................... 960 Figure 1-1733 ZIF connector ............................................................................................................................................ 960 Figure 1-1734 Disconnect the connectors ....................................................................................................................... 961 Figure 1-1735 Remove two screws and release one tab ................................................................................................. 961 Figure 1-1736 Remove the DC controller ......................................................................................................................... 962 Figure 1-1737 Locate the pickup motor ........................................................................................................................... 962 Figure 1-1738 Disconnect one connector and remove three screws .............................................................................. 963 Figure 1-1739 Release the motor .................................................................................................................................... 963 Figure 1-1740 Release wire harnesses from the retainer ............................................................................................... 964 Figure 1-1741 Release the wire harness from the retainer ............................................................................................ 964 Figure 1-1742 Remove five screws .................................................................................................................................. 965 Figure 1-1743 Remove one e-clip .................................................................................................................................... 965 Figure 1-1744 Remove one shaft collar ........................................................................................................................... 966 Figure 1-1745 Remove the drive-gear shaft ................................................................................................................... 966 Figure 1-1746 Two gears are not captive ........................................................................................................................ 967 Figure 1-1747 Remove the pickup drive assembly .......................................................................................................... 967 Figure 1-1748 Remove one screw .................................................................................................................................... 968 Figure 1-1749 Remove the solenoid ................................................................................................................................ 968 Figure 1-1750 Recycle and unpack .................................................................................................................................. 969 Figure 1-1751 Install the solenoid ................................................................................................................................... 969 Figure 1-1752 Check the solenoid arm position .............................................................................................................. 970 Figure 1-1753 Install one screw ....................................................................................................................................... 970 Figure 1-1754 Install the pickup drive assembly ............................................................................................................. 971 ENWW lix Figure 1-1755 Install the drive-gear shaft ...................................................................................................................... 972 Figure 1-1756 Install one shaft collar .............................................................................................................................. 972 Figure 1-1757 Install one e-clip ....................................................................................................................................... 973 Figure 1-1758 Remove five screws .................................................................................................................................. 973 Figure 1-1759 Install the wire harnesses in the retainer ................................................................................................ 974 Figure 1-1760 Install the wire harnesses in the retainer ................................................................................................ 974 Figure 1-1761 Install the pickup motor ........................................................................................................................... 975 Figure 1-1762 Connect one connector and install three screws ..................................................................................... 975 Figure 1-1763 Position the DC controller on the printer ................................................................................................. 976 Figure 1-1764 Install two screws ..................................................................................................................................... 976 Figure 1-1765 ZIF connector ............................................................................................................................................ 977 Figure 1-1766 Connect the connectors ............................................................................................................................ 977 Figure 1-1767 Note location of tabs ................................................................................................................................ 978 Figure 1-1768 Position the front tabs ............................................................................................................................. 978 Figure 1-1769 Slide the cover .......................................................................................................................................... 979 Figure 1-1770 Install two screws ..................................................................................................................................... 979 Figure 1-1771 Close the front cover and cartridge door ................................................................................................. 980 Figure 1-1772 Open the front cover and cartridge door ................................................................................................. 982 Figure 1-1773 Remove two screws .................................................................................................................................. 982 Figure 1-1774 Release three tabs .................................................................................................................................... 983 Figure 1-1775 Remove the cover ..................................................................................................................................... 983 Figure 1-1776 Remove one e-clip .................................................................................................................................... 984 Figure 1-1777 Remove one shaft collar ........................................................................................................................... 984 Figure 1-1778 Remove the drive-gear shaft ................................................................................................................... 985 Figure 1-1779 Recycle and unpack .................................................................................................................................. 985 Figure 1-1780 Install the drive-gear shaft ...................................................................................................................... 986 Figure 1-1781 Install one shaft collar .............................................................................................................................. 986 Figure 1-1782 Install one e-clip ....................................................................................................................................... 987 Figure 1-1783 Note location of tabs ................................................................................................................................ 987 Figure 1-1784 Position the front tabs ............................................................................................................................. 988 Figure 1-1785 Slide the cover .......................................................................................................................................... 988 Figure 1-1786 Install two screws ..................................................................................................................................... 989 Figure 1-1787 Close the front cover and cartridge door ................................................................................................. 989 lx Figure 1-1788 Remove the duplex accessory .................................................................................................................. 991 Figure 1-1789 Remove the duplex accessory cover ........................................................................................................ 992 Figure 1-1790 Release the hinge pin ............................................................................................................................... 992 Figure 1-1791 Remove the output bin ............................................................................................................................. 993 Figure 1-1792 Open the front cover and cartridge door ................................................................................................. 993 Figure 1-1793 Remove two screws .................................................................................................................................. 994 Figure 1-1794 Release three tabs .................................................................................................................................... 994 Figure 1-1795 Remove the cover ..................................................................................................................................... 995 ENWW Figure 1-1796 Open the rear output bin .......................................................................................................................... 995 Figure 1-1797 Remove top accessory cover .................................................................................................................... 996 Figure 1-1798 Release the drive-arm tabs ...................................................................................................................... 996 Figure 1-1799 Remove three screws ............................................................................................................................... 997 Figure 1-1800 Remove one screw .................................................................................................................................... 997 Figure 1-1801 Remove one screw .................................................................................................................................... 998 Figure 1-1802 Location of two tabs ................................................................................................................................. 998 Figure 1-1803 Release two tabs ...................................................................................................................................... 999 Figure 1-1804 Remove the top cover ............................................................................................................................... 999 Figure 1-1805 Release the drive-arm and door hinge tabs .......................................................................................... 1000 Figure 1-1806 Release the ground wire ......................................................................................................................... 1000 Figure 1-1807 Disconnect two connectors .................................................................................................................... 1001 Figure 1-1808 Remove three screws ............................................................................................................................. 1001 Figure 1-1809 Remove one screw .................................................................................................................................. 1002 Figure 1-1810 Remove one screw .................................................................................................................................. 1002 Figure 1-1811 Location of two tabs ............................................................................................................................... 1003 Figure 1-1812 Release two tabs .................................................................................................................................... 1003 Figure 1-1813 Release cables from guides .................................................................................................................... 1004 Figure 1-1814 Remove the top cover ............................................................................................................................. 1004 Figure 1-1815 Remove two screws ................................................................................................................................ 1005 Figure 1-1816 Slide the formatter case ......................................................................................................................... 1005 Figure 1-1817 Release one tab ...................................................................................................................................... 1006 Figure 1-1818 Rotate the cover ..................................................................................................................................... 1006 Figure 1-1819 Open the formatter case door ................................................................................................................ 1007 Figure 1-1820 ZIF connector .......................................................................................................................................... 1007 Figure 1-1821 Disconnect all connectors ...................................................................................................................... 1008 Figure 1-1822 Remove two screws ................................................................................................................................ 1008 Figure 1-1823 Remove the wires from the formatter case ........................................................................................... 1009 Figure 1-1824 Feed cables through the openings ......................................................................................................... 1009 Figure 1-1825 Remove formatter case .......................................................................................................................... 1010 Figure 1-1826 Remove one screw and release two tabs ............................................................................................... 1010 Figure 1-1827 Remove the guide ................................................................................................................................... 1011 Figure 1-1828 Remove the shaft lock ............................................................................................................................ 1011 Figure 1-1829 Remove the paper-delivery assembly ................................................................................................... 1012 Figure 1-1830 Remove four screws ............................................................................................................................... 1012 Figure 1-1831 Remove the paper-delivery drive assembly .......................................................................................... 1013 Figure 1-1832 Recycle and unpack ................................................................................................................................ 1013 Figure 1-1833 Position the paper-delivery drive assembly .......................................................................................... 1014 Figure 1-1834 Install the paper-delivery drive assembly ............................................................................................. 1014 Figure 1-1835 Install four screws .................................................................................................................................. 1015 Figure 1-1836 ENWW Check the output-bin sensor .................................................................................................................. 1015 lxi Figure 1-1837 Position the paper-delivery assembly ................................................................................................... 1016 Figure 1-1838 Install the shaft lock ............................................................................................................................... 1016 Figure 1-1839 Install the guide ...................................................................................................................................... 1017 Figure 1-1840 Remove one screw and release two tabs ............................................................................................... 1017 Figure 1-1841 Position the formatter case ................................................................................................................... 1018 Figure 1-1842 Install the formatter case ...................................................................................................................... 1018 Figure 1-1843 Position the wires in the formatter case ................................................................................................ 1019 Figure 1-1844 Install two screws ................................................................................................................................... 1019 Figure 1-1845 ZIF connector .......................................................................................................................................... 1020 Figure 1-1846 Connect all connectors ........................................................................................................................... 1021 Figure 1-1847 Close the formatter case door ............................................................................................................... 1021 Figure 1-1848 Position the tabs and rotate ................................................................................................................... 1022 Figure 1-1849 Install one tab ......................................................................................................................................... 1022 Figure 1-1850 Open the formatter case door ................................................................................................................ 1023 Figure 1-1851 Slide the formatter case into place ........................................................................................................ 1023 Figure 1-1852 Check connectors ................................................................................................................................... 1024 Figure 1-1853 Close the formatter case door ............................................................................................................... 1024 Figure 1-1854 Install two screws ................................................................................................................................... 1025 Figure 1-1855 Lower the top cover ................................................................................................................................ 1025 Figure 1-1856 Install cables in guides ........................................................................................................................... 1026 Figure 1-1857 Install two tabs ....................................................................................................................................... 1026 Figure 1-1858 Install one screw ..................................................................................................................................... 1027 Figure 1-1859 Install one screw ..................................................................................................................................... 1027 Figure 1-1860 Install three screws ................................................................................................................................ 1028 Figure 1-1861 Connect two connectors ......................................................................................................................... 1028 Figure 1-1862 Install the ground wire ........................................................................................................................... 1029 Figure 1-1863 Reattach the door hinge ......................................................................................................................... 1029 Figure 1-1864 Install the drive-arm and door hinge tabs ............................................................................................. 1030 Figure 1-1865 Lower the top cover ................................................................................................................................ 1030 Figure 1-1866 Install two tabs ....................................................................................................................................... 1031 Figure 1-1867 Install one screw ..................................................................................................................................... 1031 Figure 1-1868 Install one screw ..................................................................................................................................... 1032 Figure 1-1869 Install three screws ................................................................................................................................ 1032 Figure 1-1870 Install the drive-arm tabs ...................................................................................................................... 1033 Figure 1-1871 Align the tabs and slots .......................................................................................................................... 1033 Figure 1-1872 Install the top accessory cover ............................................................................................................... 1034 Figure 1-1873 Close the rear output bin ........................................................................................................................ 1034 Figure 1-1874 Note location of tabs .............................................................................................................................. 1035 Figure 1-1875 Position the front tabs ........................................................................................................................... 1035 Figure 1-1876 Slide the cover ........................................................................................................................................ 1036 Figure 1-1877 Install two screws ................................................................................................................................... 1036 lxii ENWW Figure 1-1878 Close the front cover and cartridge door ............................................................................................... 1037 Figure 1-1879 Position the output bin ........................................................................................................................... 1037 Figure 1-1880 Install left hinge pin ................................................................................................................................ 1038 Figure 1-1881 Install the duplex accessory cover ......................................................................................................... 1038 Figure 1-1882 Install the duplex accessory ................................................................................................................... 1039 Figure 1-1883 Remove the duplex accessory ................................................................................................................ 1042 Figure 1-1884 Remove the duplex accessory cover ...................................................................................................... 1042 Figure 1-1885 Release the hinge pin ............................................................................................................................. 1043 Figure 1-1886 Remove the Tray 2 extension door ........................................................................................................ 1043 Figure 1-1887 Release the hinge pin ............................................................................................................................. 1044 Figure 1-1888 Remove the output bin ........................................................................................................................... 1044 Figure 1-1889 Squeeze the blue fuser-release tabs ..................................................................................................... 1045 Figure 1-1890 Remove the fuser ................................................................................................................................... 1045 Figure 1-1891 Open the front cover and cartridge door ............................................................................................... 1046 Figure 1-1892 Remove two screws ................................................................................................................................ 1046 Figure 1-1893 Release three tabs .................................................................................................................................. 1047 Figure 1-1894 Remove the cover ................................................................................................................................... 1047 Figure 1-1895 Open the rear output bin ........................................................................................................................ 1048 Figure 1-1896 Remove top accessory cover .................................................................................................................. 1048 Figure 1-1897 Release the drive-arm tabs .................................................................................................................... 1049 Figure 1-1898 Remove three screws ............................................................................................................................. 1049 Figure 1-1899 Remove one screw .................................................................................................................................. 1050 Figure 1-1900 Remove one screw .................................................................................................................................. 1050 Figure 1-1901 Location of two tabs ............................................................................................................................... 1051 Figure 1-1902 Release two tabs .................................................................................................................................... 1051 Figure 1-1903 Remove the top cover ............................................................................................................................. 1052 Figure 1-1904 Release the drive-arm and door hinge tabs .......................................................................................... 1052 Figure 1-1905 Release the ground wire ......................................................................................................................... 1053 Figure 1-1906 Disconnect two connectors .................................................................................................................... 1053 Figure 1-1907 Remove three screws ............................................................................................................................. 1054 Figure 1-1908 Remove one screw .................................................................................................................................. 1054 Figure 1-1909 Remove one screw .................................................................................................................................. 1055 Figure 1-1910 Location of two tabs ............................................................................................................................... 1055 Figure 1-1911 Release two tabs .................................................................................................................................... 1056 Figure 1-1912 Release cables from guides .................................................................................................................... 1056 Figure 1-1913 Remove the top cover ............................................................................................................................. 1057 Figure 1-1914 Remove one screw .................................................................................................................................. 1057 Figure 1-1915 Remove the left front inside cover ......................................................................................................... 1058 Figure 1-1916 Release one tab ...................................................................................................................................... 1058 Figure 1-1917 Release one tab ...................................................................................................................................... 1059 Figure 1-1918 Remove the cover ................................................................................................................................... 1059 ENWW lxiii Figure 1-1919 Open the formatter case door ................................................................................................................ 1060 Figure 1-1920 ZIF connector .......................................................................................................................................... 1060 Figure 1-1921 Disconnect all connectors ...................................................................................................................... 1061 Figure 1-1922 Remove two screws ................................................................................................................................ 1061 Figure 1-1923 Remove the wires from the formatter case ........................................................................................... 1062 Figure 1-1924 Feed cables through the openings ......................................................................................................... 1062 Figure 1-1925 Remove formatter case .......................................................................................................................... 1063 Figure 1-1926 Remove one screw and release one tab ................................................................................................ 1063 Figure 1-1927 Remove the tray guide ........................................................................................................................... 1064 Figure 1-1928 Remove four screws and grounding screw ............................................................................................ 1064 Figure 1-1929 Disconnect seven wire-harness connectors .......................................................................................... 1065 Figure 1-1930 Remove two screws and fan cover plate ............................................................................................... 1065 Figure 1-1931 Disconnect three connectors and remove four screws ......................................................................... 1066 Figure 1-1932 Feed the cables through the opening .................................................................................................... 1066 Figure 1-1933 Remove the power supply ...................................................................................................................... 1067 Figure 1-1934 Disconnect one connector ...................................................................................................................... 1067 Figure 1-1935 Release the laser/scanner wire-harness ................................................................................................ 1068 Figure 1-1936 Remove four screws ............................................................................................................................... 1068 Figure 1-1937 Remove one grounding clip .................................................................................................................... 1069 Figure 1-1938 Disconnect one connector ...................................................................................................................... 1069 Figure 1-1939 Remove the laser/scanner ..................................................................................................................... 1070 Figure 1-1940 Disconnect one connector ...................................................................................................................... 1070 Figure 1-1941 Remove the wire harness from the guides ............................................................................................ 1071 Figure 1-1942 Remove the wire harness through the top guide .................................................................................. 1071 Figure 1-1943 Remove the wire harness from the guides and insert through opening ............................................... 1072 Figure 1-1944 Remove one screw .................................................................................................................................. 1072 Figure 1-1945 Slide the tag holder assembly ................................................................................................................ 1073 Figure 1-1946 Remove the tag holder assembly .......................................................................................................... 1073 Figure 1-1947 Recycle and unpack ................................................................................................................................ 1074 Figure 1-1948 Align the tabs and slots .......................................................................................................................... 1074 Figure 1-1949 Install the tag assembly ......................................................................................................................... 1075 Figure 1-1950 Install one screw ..................................................................................................................................... 1075 Figure 1-1951 Insert the wire harness through the opening and install in the guides ................................................ 1076 Figure 1-1952 Install the wire harness through the top guide ..................................................................................... 1076 Figure 1-1953 Install the wire harness in the guides .................................................................................................... 1077 Figure 1-1954 Connect one connector ........................................................................................................................... 1077 Figure 1-1955 Position the air duct ............................................................................................................................... 1078 Figure 1-1956 Install the laser/scanner and check the shutter .................................................................................... 1078 Figure 1-1957 Connect one connector ........................................................................................................................... 1079 Figure 1-1958 Install the grounding clip ....................................................................................................................... 1079 Figure 1-1959 Install four screws .................................................................................................................................. 1080 lxiv ENWW Figure 1-1960 Install the laser/scanner wire-harness in the wire guide ...................................................................... 1080 Figure 1-1961 Connect one connector ........................................................................................................................... 1081 Figure 1-1962 Install the power supply ......................................................................................................................... 1081 Figure 1-1963 Install the cables .................................................................................................................................... 1082 Figure 1-1964 Connect three connectors and install four screws ................................................................................ 1082 Figure 1-1965 Install the fan cover plate ...................................................................................................................... 1083 Figure 1-1966 Connect seven wire-harness connectors ............................................................................................... 1083 Figure 1-1967 Install four screws and grounding screw ............................................................................................... 1084 Figure 1-1968 Install the power-supply PCA guide ....................................................................................................... 1084 Figure 1-1969 Install one tab and one screw ................................................................................................................ 1085 Figure 1-1970 Position the formatter case ................................................................................................................... 1085 Figure 1-1971 Install the formatter case ...................................................................................................................... 1086 Figure 1-1972 Position the wires in the formatter case ................................................................................................ 1086 Figure 1-1973 Install two screws ................................................................................................................................... 1087 Figure 1-1974 ZIF connector .......................................................................................................................................... 1087 Figure 1-1975 Connect all connectors ........................................................................................................................... 1088 Figure 1-1976 Close the formatter case door ............................................................................................................... 1088 Figure 1-1977 Note location of tabs .............................................................................................................................. 1089 Figure 1-1978 Rotate the cover into place .................................................................................................................... 1089 Figure 1-1979 Install one tab ......................................................................................................................................... 1090 Figure 1-1980 Install one tab ......................................................................................................................................... 1090 Figure 1-1981 Install the left front inside cover ............................................................................................................ 1091 Figure 1-1982 Install one screw ..................................................................................................................................... 1091 Figure 1-1983 Lower the top cover ................................................................................................................................ 1092 Figure 1-1984 Install cables in guides ........................................................................................................................... 1092 Figure 1-1985 Install two tabs ....................................................................................................................................... 1093 Figure 1-1986 Install one screw ..................................................................................................................................... 1093 Figure 1-1987 Install one screw ..................................................................................................................................... 1094 Figure 1-1988 Install three screws ................................................................................................................................ 1094 Figure 1-1989 Connect two connectors ......................................................................................................................... 1095 Figure 1-1990 Install the ground wire ........................................................................................................................... 1095 Figure 1-1991 Reattach the door hinge ......................................................................................................................... 1096 Figure 1-1992 Install the drive-arm and door hinge tabs ............................................................................................. 1096 Figure 1-1993 Lower the top cover ................................................................................................................................ 1097 Figure 1-1994 Install two tabs ....................................................................................................................................... 1097 Figure 1-1995 Install one screw ..................................................................................................................................... 1098 Figure 1-1996 Install one screw ..................................................................................................................................... 1098 Figure 1-1997 Install three screws ................................................................................................................................ 1099 Figure 1-1998 Install the drive-arm tabs ...................................................................................................................... 1099 Figure 1-1999 Align the tabs and slots .......................................................................................................................... 1100 Figure 1-2000 Install the top accessory cover ............................................................................................................... 1100 ENWW lxv Figure 1-2001 Close the rear output bin ........................................................................................................................ 1101 Figure 1-2002 Note location of tabs .............................................................................................................................. 1101 Figure 1-2003 Position the front tabs ........................................................................................................................... 1102 Figure 1-2004 Slide the cover ........................................................................................................................................ 1102 Figure 1-2005 Install two screws ................................................................................................................................... 1103 Figure 1-2006 Close the front cover and cartridge door ............................................................................................... 1103 Figure 1-2007 Install the fuser ...................................................................................................................................... 1104 Figure 1-2008 Position the output bin ........................................................................................................................... 1104 Figure 1-2009 Install left hinge pin ................................................................................................................................ 1105 Figure 1-2010 Install the keyed hinge pin ..................................................................................................................... 1105 Figure 1-2011 Install the hinge pin ................................................................................................................................ 1106 Figure 1-2012 Install the duplex accessory cover ......................................................................................................... 1106 Figure 1-2013 Install the duplex accessory ................................................................................................................... 1107 Figure 1-2014 Remove the duplex accessory ................................................................................................................ 1109 Figure 1-2015 Remove the duplex accessory cover ...................................................................................................... 1110 Figure 1-2016 Release the hinge pin ............................................................................................................................. 1110 Figure 1-2017 Remove the Tray 2 extension door ........................................................................................................ 1111 Figure 1-2018 Open the front cover and cartridge door ............................................................................................... 1111 Figure 1-2019 Remove two screws ................................................................................................................................ 1112 Figure 1-2020 Release three tabs .................................................................................................................................. 1112 Figure 1-2021 Remove the cover ................................................................................................................................... 1113 Figure 1-2022 Open the formatter case door ................................................................................................................ 1113 Figure 1-2023 ZIF connector .......................................................................................................................................... 1114 Figure 1-2024 Disconnect all connectors ...................................................................................................................... 1115 Figure 1-2025 Remove two screws ................................................................................................................................ 1115 Figure 1-2026 Remove the wires from the formatter case ........................................................................................... 1116 Figure 1-2027 Feed cables through the openings ......................................................................................................... 1116 Figure 1-2028 Remove formatter case .......................................................................................................................... 1117 Figure 1-2029 Disconnect one connector and remove two screws .............................................................................. 1117 Figure 1-2030 Release two tabs .................................................................................................................................... 1118 Figure 1-2031 Rotate and remove the size-detect assembly ....................................................................................... 1118 Figure 1-2032 Recycle and unpack ................................................................................................................................ 1119 Figure 1-2033 Install the size-detect assembly ............................................................................................................ 1119 Figure 1-2034 Install two tabs ....................................................................................................................................... 1120 Figure 1-2035 Connect one connector and install two screws ..................................................................................... 1120 Figure 1-2036 Position the formatter case ................................................................................................................... 1121 Figure 1-2037 Install the formatter case ...................................................................................................................... 1121 Figure 1-2038 Position the wires in the formatter case ................................................................................................ 1122 Figure 1-2039 Install two screws ................................................................................................................................... 1122 Figure 1-2040 ZIF connector .......................................................................................................................................... 1123 Figure 1-2041 Connect all connectors ........................................................................................................................... 1124 lxvi ENWW Figure 1-2042 Close the formatter case door ............................................................................................................... 1124 Figure 1-2043 Note location of tabs .............................................................................................................................. 1125 Figure 1-2044 Position the front tabs ........................................................................................................................... 1125 Figure 1-2045 Slide the cover ........................................................................................................................................ 1126 Figure 1-2046 Install two screws ................................................................................................................................... 1126 Figure 1-2047 Close the front cover and cartridge door ............................................................................................... 1127 Figure 1-2048 Install the keyed hinge pin ..................................................................................................................... 1127 Figure 1-2049 Install the hinge pin ................................................................................................................................ 1128 Figure 1-2050 Install the duplex accessory cover ......................................................................................................... 1128 Figure 1-2051 Install the duplex accessory ................................................................................................................... 1129 Figure 1-2052 Open the front cover and cartridge door ............................................................................................... 1131 Figure 1-2053 Remove two screws ................................................................................................................................ 1131 Figure 1-2054 Release three tabs .................................................................................................................................. 1132 Figure 1-2055 Remove the cover ................................................................................................................................... 1132 Figure 1-2056 Open the formatter case door ................................................................................................................ 1133 Figure 1-2057 ZIF connector .......................................................................................................................................... 1133 Figure 1-2058 Disconnect all connectors ...................................................................................................................... 1134 Figure 1-2059 Remove two screws ................................................................................................................................ 1134 Figure 1-2060 Remove the wires from the formatter case ........................................................................................... 1135 Figure 1-2061 Feed cables through the openings ......................................................................................................... 1135 Figure 1-2062 Remove formatter case .......................................................................................................................... 1136 Figure 1-2063 Disconnect two connectors .................................................................................................................... 1136 Figure 1-2064 Compress the sleeves around the pegs ................................................................................................. 1137 Figure 1-2065 Recycle and unpack ................................................................................................................................ 1137 Figure 1-2066 Install the connector .............................................................................................................................. 1138 Figure 1-2067 Connect two connectors ......................................................................................................................... 1138 Figure 1-2068 Position the formatter case ................................................................................................................... 1139 Figure 1-2069 Install the formatter case ...................................................................................................................... 1139 Figure 1-2070 Position the wires in the formatter case ................................................................................................ 1140 Figure 1-2071 Install two screws ................................................................................................................................... 1140 Figure 1-2072 ZIF connector .......................................................................................................................................... 1141 Figure 1-2073 Connect all connectors ........................................................................................................................... 1142 Figure 1-2074 Close the formatter case door ............................................................................................................... 1142 Figure 1-2075 Note location of tabs .............................................................................................................................. 1143 Figure 1-2076 Position the front tabs ........................................................................................................................... 1143 Figure 1-2077 Slide the cover ........................................................................................................................................ 1144 Figure 1-2078 Install two screws ................................................................................................................................... 1144 Figure 1-2079 Close the front cover and cartridge door ............................................................................................... 1145 Figure 1-2080 Open the front cover and cartridge door ............................................................................................... 1147 Figure 1-2081 Remove two screws ................................................................................................................................ 1148 Figure 1-2082 Release three tabs .................................................................................................................................. 1148 ENWW lxvii Figure 1-2083 Remove the cover ................................................................................................................................... 1149 Figure 1-2084 Open the rear output bin ........................................................................................................................ 1149 Figure 1-2085 Remove top accessory cover .................................................................................................................. 1150 Figure 1-2086 Release the drive-arm tabs .................................................................................................................... 1150 Figure 1-2087 Remove three screws ............................................................................................................................. 1151 Figure 1-2088 Remove one screw .................................................................................................................................. 1151 Figure 1-2089 Remove one screw .................................................................................................................................. 1152 Figure 1-2090 Location of two tabs ............................................................................................................................... 1152 Figure 1-2091 Release two tabs .................................................................................................................................... 1153 Figure 1-2092 Remove the top cover ............................................................................................................................. 1153 Figure 1-2093 Release the drive-arm and door hinge tabs .......................................................................................... 1154 Figure 1-2094 Release the ground wire ......................................................................................................................... 1154 Figure 1-2095 Disconnect two connectors .................................................................................................................... 1155 Figure 1-2096 Remove three screws ............................................................................................................................. 1155 Figure 1-2097 Remove one screw .................................................................................................................................. 1156 Figure 1-2098 Remove one screw .................................................................................................................................. 1156 Figure 1-2099 Location of two tabs ............................................................................................................................... 1157 Figure 1-2100 Release two tabs .................................................................................................................................... 1157 Figure 1-2101 Release cables from guides .................................................................................................................... 1158 Figure 1-2102 Remove the top cover ............................................................................................................................. 1158 Figure 1-2103 Remove one screw .................................................................................................................................. 1159 Figure 1-2104 Disconnect six connectors ...................................................................................................................... 1159 Figure 1-2105 Release the wire harness ....................................................................................................................... 1160 Figure 1-2106 Release the wire guide ........................................................................................................................... 1160 Figure 1-2107 Disconnect one connector ...................................................................................................................... 1161 Figure 1-2108 Release one tab ...................................................................................................................................... 1161 Figure 1-2109 Remove the memory PCA ....................................................................................................................... 1162 Figure 1-2110 Recycle and unpack ................................................................................................................................ 1162 Figure 1-2111 Install the memory PCA .......................................................................................................................... 1163 Figure 1-2112 Release one tab ...................................................................................................................................... 1163 Figure 1-2113 Connect one connector ........................................................................................................................... 1164 Figure 1-2114 Install the wire harness in the retainer .................................................................................................. 1164 Figure 1-2115 Position the wire guide ........................................................................................................................... 1165 Figure 1-2116 Connect five connectors ......................................................................................................................... 1165 Figure 1-2117 Install one screw ..................................................................................................................................... 1166 Figure 1-2118 Lower the top cover ................................................................................................................................ 1166 Figure 1-2119 Install cables in guides ........................................................................................................................... 1167 Figure 1-2120 Install two tabs ....................................................................................................................................... 1167 Figure 1-2121 Install one screw ..................................................................................................................................... 1168 Figure 1-2122 Install one screw ..................................................................................................................................... 1168 Figure 1-2123 Install three screws ................................................................................................................................ 1169 lxviii ENWW Figure 1-2124 Connect two connectors ......................................................................................................................... 1169 Figure 1-2125 Install the ground wire ........................................................................................................................... 1170 Figure 1-2126 Reattach the door hinge ......................................................................................................................... 1170 Figure 1-2127 Install the drive-arm and door hinge tabs ............................................................................................. 1171 Figure 1-2128 Lower the top cover ................................................................................................................................ 1171 Figure 1-2129 Install two tabs ....................................................................................................................................... 1172 Figure 1-2130 Install one screw ..................................................................................................................................... 1172 Figure 1-2131 Install one screw ..................................................................................................................................... 1173 Figure 1-2132 Install three screws ................................................................................................................................ 1173 Figure 1-2133 Install the drive-arm tabs ...................................................................................................................... 1174 Figure 1-2134 Align the tabs and slots .......................................................................................................................... 1174 Figure 1-2135 Install the top accessory cover ............................................................................................................... 1175 Figure 1-2136 Close the rear output bin ........................................................................................................................ 1175 Figure 1-2137 Note location of tabs .............................................................................................................................. 1176 Figure 1-2138 Position the front tabs ........................................................................................................................... 1176 Figure 1-2139 Slide the cover ........................................................................................................................................ 1177 Figure 1-2140 Install two screws ................................................................................................................................... 1177 Figure 1-2141 Close the front cover and cartridge door ............................................................................................... 1178 Figure 1-2142 Open the front cover and cartridge door ............................................................................................... 1180 Figure 1-2143 Remove two screws ................................................................................................................................ 1181 Figure 1-2144 Release three tabs .................................................................................................................................. 1181 Figure 1-2145 Remove the cover ................................................................................................................................... 1182 Figure 1-2146 Open the rear output bin ........................................................................................................................ 1182 Figure 1-2147 Remove top accessory cover .................................................................................................................. 1183 Figure 1-2148 Release the drive-arm tabs .................................................................................................................... 1183 Figure 1-2149 Remove three screws ............................................................................................................................. 1184 Figure 1-2150 Remove one screw .................................................................................................................................. 1184 Figure 1-2151 Remove one screw .................................................................................................................................. 1185 Figure 1-2152 Location of two tabs ............................................................................................................................... 1185 Figure 1-2153 Release two tabs .................................................................................................................................... 1186 Figure 1-2154 Remove the top cover ............................................................................................................................. 1186 Figure 1-2155 Release the drive-arm and door hinge tabs .......................................................................................... 1187 Figure 1-2156 Release the ground wire ......................................................................................................................... 1187 Figure 1-2157 Disconnect two connectors .................................................................................................................... 1188 Figure 1-2158 Remove three screws ............................................................................................................................. 1188 Figure 1-2159 Remove one screw .................................................................................................................................. 1189 Figure 1-2160 Remove one screw .................................................................................................................................. 1189 Figure 1-2161 Location of two tabs ............................................................................................................................... 1190 Figure 1-2162 Release two tabs .................................................................................................................................... 1190 Figure 1-2163 Release cables from guides .................................................................................................................... 1191 Figure 1-2164 Remove the top cover ............................................................................................................................. 1191 ENWW lxix Figure 1-2165 Disconnect one connector ...................................................................................................................... 1192 Figure 1-2166 Release one tab ...................................................................................................................................... 1192 Figure 1-2167 Remove the wireless PCA ....................................................................................................................... 1193 Figure 1-2168 Recycle and unpack ................................................................................................................................ 1193 Figure 1-2169 Install the wireless PCA .......................................................................................................................... 1194 Figure 1-2170 Check one tab ......................................................................................................................................... 1194 Figure 1-2171 Connect one connector ........................................................................................................................... 1195 Figure 1-2172 Lower the top cover ................................................................................................................................ 1195 Figure 1-2173 Install cables in guides ........................................................................................................................... 1196 Figure 1-2174 Install two tabs ....................................................................................................................................... 1196 Figure 1-2175 Install one screw ..................................................................................................................................... 1197 Figure 1-2176 Install one screw ..................................................................................................................................... 1197 Figure 1-2177 Install three screws ................................................................................................................................ 1198 Figure 1-2178 Connect two connectors ......................................................................................................................... 1198 Figure 1-2179 Install the ground wire ........................................................................................................................... 1199 Figure 1-2180 Reattach the door hinge ......................................................................................................................... 1199 Figure 1-2181 Install the drive-arm and door hinge tabs ............................................................................................. 1200 Figure 1-2182 Lower the top cover ................................................................................................................................ 1200 Figure 1-2183 Install two tabs ....................................................................................................................................... 1201 Figure 1-2184 Install one screw ..................................................................................................................................... 1201 Figure 1-2185 Install one screw ..................................................................................................................................... 1202 Figure 1-2186 Install three screws ................................................................................................................................ 1202 Figure 1-2187 Install the drive-arm tabs ...................................................................................................................... 1203 Figure 1-2188 Align the tabs and slots .......................................................................................................................... 1203 Figure 1-2189 Install the top accessory cover ............................................................................................................... 1204 Figure 1-2190 Close the rear output bin ........................................................................................................................ 1204 Figure 1-2191 Note location of tabs .............................................................................................................................. 1205 Figure 1-2192 Position the front tabs ........................................................................................................................... 1205 Figure 1-2193 Slide the cover ........................................................................................................................................ 1206 Figure 1-2194 Install two screws ................................................................................................................................... 1206 Figure 1-2195 Close the front cover and cartridge door ............................................................................................... 1207 Figure 1-2196 Open the cartridge door ......................................................................................................................... 1209 Figure 1-2197 Remove two screws ................................................................................................................................ 1209 Figure 1-2198 Remove one cover .................................................................................................................................. 1210 Figure 1-2199 Remove one screw .................................................................................................................................. 1210 Figure 1-2200 Rotate the cover away ............................................................................................................................ 1211 Figure 1-2201 Disconnect one connector ...................................................................................................................... 1211 Figure 1-2202 Release two tabs .................................................................................................................................... 1212 Figure 1-2203 Remove the NFC PCA .............................................................................................................................. 1212 Figure 1-2204 Recycle and unpack ................................................................................................................................ 1213 Figure 1-2205 Align the tabs and holes ......................................................................................................................... 1213 lxx ENWW Figure 1-2206 Check the tabs ........................................................................................................................................ 1214 Figure 1-2207 Connect one connector ........................................................................................................................... 1214 Figure 1-2208 Position the cover ................................................................................................................................... 1215 Figure 1-2209 Install one screw ..................................................................................................................................... 1215 Figure 1-2210 Position the cover ................................................................................................................................... 1216 Figure 1-2211 Install two screws ................................................................................................................................... 1216 Figure 1-2212 Remove the duplex accessory ................................................................................................................ 1219 Figure 1-2213 Remove the duplex accessory cover ...................................................................................................... 1219 Figure 1-2214 Release the hinge pin ............................................................................................................................. 1220 Figure 1-2215 Remove the output bin ........................................................................................................................... 1220 Figure 1-2216 Release the hinge pin ............................................................................................................................. 1221 Figure 1-2217 Remove the Tray 2 extension door ........................................................................................................ 1221 Figure 1-2218 Squeeze the blue fuser-release tabs ..................................................................................................... 1222 Figure 1-2219 Remove the fuser ................................................................................................................................... 1222 Figure 1-2220 Open the front cover and cartridge door ............................................................................................... 1223 Figure 1-2221 Remove two screws ................................................................................................................................ 1223 Figure 1-2222 Release three tabs .................................................................................................................................. 1224 Figure 1-2223 Remove the cover ................................................................................................................................... 1224 Figure 1-2224 Open the rear output bin ........................................................................................................................ 1225 Figure 1-2225 Remove top accessory cover .................................................................................................................. 1225 Figure 1-2226 Release the drive-arm tabs .................................................................................................................... 1226 Figure 1-2227 Remove three screws ............................................................................................................................. 1226 Figure 1-2228 Remove one screw .................................................................................................................................. 1227 Figure 1-2229 Remove one screw .................................................................................................................................. 1227 Figure 1-2230 Location of two tabs ............................................................................................................................... 1228 Figure 1-2231 Release two tabs .................................................................................................................................... 1228 Figure 1-2232 Remove the top cover ............................................................................................................................. 1229 Figure 1-2233 Release the drive-arm and door hinge tabs .......................................................................................... 1229 Figure 1-2234 Release the ground wire ......................................................................................................................... 1230 Figure 1-2235 Disconnect two connectors .................................................................................................................... 1230 Figure 1-2236 Remove three screws ............................................................................................................................. 1231 Figure 1-2237 Remove one screw .................................................................................................................................. 1231 Figure 1-2238 Remove one screw .................................................................................................................................. 1232 Figure 1-2239 Location of two tabs ............................................................................................................................... 1232 Figure 1-2240 Release two tabs .................................................................................................................................... 1233 Figure 1-2241 Release cables from guides .................................................................................................................... 1233 Figure 1-2242 Remove the top cover ............................................................................................................................. 1234 Figure 1-2243 Remove one screw .................................................................................................................................. 1234 Figure 1-2244 Remove the left front inside cover ......................................................................................................... 1235 Figure 1-2245 Release one tab ...................................................................................................................................... 1235 Figure 1-2246 Release one tab ...................................................................................................................................... 1236 ENWW lxxi Figure 1-2247 Remove the cover ................................................................................................................................... 1236 Figure 1-2248 Open the formatter case door ................................................................................................................ 1237 Figure 1-2249 ZIF connector .......................................................................................................................................... 1237 Figure 1-2250 Disconnect all connectors ...................................................................................................................... 1238 Figure 1-2251 Remove two screws ................................................................................................................................ 1238 Figure 1-2252 Remove the wires from the formatter case ........................................................................................... 1239 Figure 1-2253 Feed cables through the openings ......................................................................................................... 1239 Figure 1-2254 Remove formatter case .......................................................................................................................... 1240 Figure 1-2255 Remove one screw and release one tab ................................................................................................ 1240 Figure 1-2256 Remove the tray guide ........................................................................................................................... 1241 Figure 1-2257 Remove four screws and grounding screw ............................................................................................ 1241 Figure 1-2258 Disconnect seven wire-harness connectors .......................................................................................... 1242 Figure 1-2259 Remove two screws and fan cover plate ............................................................................................... 1242 Figure 1-2260 Disconnect three connectors and remove four screws ......................................................................... 1243 Figure 1-2261 Feed the cables through the opening .................................................................................................... 1243 Figure 1-2262 Remove the power supply ...................................................................................................................... 1244 Figure 1-2263 Remove two screws ................................................................................................................................ 1244 Figure 1-2264 Remove two screws ................................................................................................................................ 1245 Figure 1-2265 Remove the sheet-metal crossbar ......................................................................................................... 1245 Figure 1-2266 Remove one gear .................................................................................................................................... 1246 Figure 1-2267 Remove four screws ............................................................................................................................... 1246 Figure 1-2268 Remove the fuser drive assembly .......................................................................................................... 1247 Figure 1-2269 Recycle and unpack ................................................................................................................................ 1247 Figure 1-2270 Check the gears ...................................................................................................................................... 1248 Figure 1-2271 Install one small gear ............................................................................................................................. 1248 Figure 1-2272 Install one small gear ............................................................................................................................. 1249 Figure 1-2273 Install one large gear .............................................................................................................................. 1249 Figure 1-2274 Install one large gear .............................................................................................................................. 1250 Figure 1-2275 Install one large gear .............................................................................................................................. 1250 Figure 1-2276 Install four screws .................................................................................................................................. 1251 Figure 1-2277 Install one gear ....................................................................................................................................... 1251 Figure 1-2278 Position the sheet-metal crossbar ........................................................................................................ 1252 Figure 1-2279 Install the sheet-metal crossbar ............................................................................................................ 1252 Figure 1-2280 Install two screws ................................................................................................................................... 1253 Figure 1-2281 Install the power supply ......................................................................................................................... 1253 Figure 1-2282 Install the cables .................................................................................................................................... 1254 Figure 1-2283 Connect three connectors and install four screws ................................................................................ 1254 Figure 1-2284 Install the fan cover plate ...................................................................................................................... 1255 Figure 1-2285 Connect seven wire-harness connectors ............................................................................................... 1255 Figure 1-2286 Install four screws and grounding screw ............................................................................................... 1256 Figure 1-2287 Install the power-supply PCA guide ....................................................................................................... 1256 lxxii ENWW Figure 1-2288 Install one tab and one screw ................................................................................................................ 1257 Figure 1-2289 Position the formatter case ................................................................................................................... 1257 Figure 1-2290 Install the formatter case ...................................................................................................................... 1258 Figure 1-2291 Position the wires in the formatter case ................................................................................................ 1258 Figure 1-2292 Install two screws ................................................................................................................................... 1259 Figure 1-2293 ZIF connector .......................................................................................................................................... 1259 Figure 1-2294 Connect all connectors ........................................................................................................................... 1260 Figure 1-2295 Close the formatter case door ............................................................................................................... 1260 Figure 1-2296 Note location of tabs .............................................................................................................................. 1261 Figure 1-2297 Rotate the cover into place .................................................................................................................... 1261 Figure 1-2298 Install one tab ......................................................................................................................................... 1262 Figure 1-2299 Install one tab ......................................................................................................................................... 1262 Figure 1-2300 Install the left front inside cover ............................................................................................................ 1263 Figure 1-2301 Install one screw ..................................................................................................................................... 1263 Figure 1-2302 Lower the top cover ................................................................................................................................ 1264 Figure 1-2303 Install cables in guides ........................................................................................................................... 1264 Figure 1-2304 Install two tabs ....................................................................................................................................... 1265 Figure 1-2305 Install one screw ..................................................................................................................................... 1265 Figure 1-2306 Install one screw ..................................................................................................................................... 1266 Figure 1-2307 Install three screws ................................................................................................................................ 1266 Figure 1-2308 Connect two connectors ......................................................................................................................... 1267 Figure 1-2309 Install the ground wire ........................................................................................................................... 1267 Figure 1-2310 Reattach the door hinge ......................................................................................................................... 1268 Figure 1-2311 Install the drive-arm and door hinge tabs ............................................................................................. 1268 Figure 1-2312 Lower the top cover ................................................................................................................................ 1269 Figure 1-2313 Install two tabs ....................................................................................................................................... 1269 Figure 1-2314 Install one screw ..................................................................................................................................... 1270 Figure 1-2315 Install one screw ..................................................................................................................................... 1270 Figure 1-2316 Install three screws ................................................................................................................................ 1271 Figure 1-2317 Install the drive-arm tabs ...................................................................................................................... 1271 Figure 1-2318 Align the tabs and slots .......................................................................................................................... 1272 Figure 1-2319 Install the top accessory cover ............................................................................................................... 1272 Figure 1-2320 Close the rear output bin ........................................................................................................................ 1273 Figure 1-2321 Note location of tabs .............................................................................................................................. 1273 Figure 1-2322 Position the front tabs ........................................................................................................................... 1274 Figure 1-2323 Slide the cover ........................................................................................................................................ 1274 Figure 1-2324 Install two screws ................................................................................................................................... 1275 Figure 1-2325 Close the front cover and cartridge door ............................................................................................... 1275 Figure 1-2326 Install the fuser ...................................................................................................................................... 1276 Figure 1-2327 Install the keyed hinge pin ..................................................................................................................... 1276 Figure 1-2328 Install the hinge pin ................................................................................................................................ 1277 ENWW lxxiii Figure 1-2329 Position the output bin ........................................................................................................................... 1277 Figure 1-2330 Install left hinge pin ................................................................................................................................ 1278 Figure 1-2331 Install the duplex accessory cover ......................................................................................................... 1278 Figure 1-2332 Install the duplex accessory ................................................................................................................... 1279 Figure 1-2333 Remove the tray ..................................................................................................................................... 1282 Figure 1-2334 Recycle and unpack ................................................................................................................................ 1282 Figure 1-2335 Install the tray ........................................................................................................................................ 1283 Figure 1-2336 Remove the duplex accessory ................................................................................................................ 1286 Figure 1-2337 Recycle and unpack ................................................................................................................................ 1286 Figure 1-2338 Install the duplex accessory ................................................................................................................... 1287 Figure 1-2339 Remove the tray ..................................................................................................................................... 1290 Figure 1-2340 Release the hinge pin ............................................................................................................................. 1290 Figure 1-2341 Remove the tray extension door ............................................................................................................ 1291 Figure 1-2342 Recycle and unpack ................................................................................................................................ 1291 Figure 1-2343 Install the keyed hinge pin ..................................................................................................................... 1292 Figure 1-2344 Install the hinge pin ................................................................................................................................ 1292 Figure 1-2345 Install the tray ........................................................................................................................................ 1293 Figure 1-2346 Remove the tray ..................................................................................................................................... 1295 Figure 1-2347 Remove two screws ................................................................................................................................ 1295 Figure 1-2348 Remove the cover ................................................................................................................................... 1296 Figure 1-2349 Recycle and unpack ................................................................................................................................ 1296 Figure 1-2350 Install the tabs ........................................................................................................................................ 1297 Figure 1-2351 Install two screws ................................................................................................................................... 1297 Figure 1-2352 Install the tray ........................................................................................................................................ 1298 Figure 1-2353 Remove the tray ..................................................................................................................................... 1300 Figure 1-2354 Remove two screws ................................................................................................................................ 1300 Figure 1-2355 Remove the cover ................................................................................................................................... 1301 Figure 1-2356 Release three tabs .................................................................................................................................. 1301 Figure 1-2357 Rotate and remove the cover ................................................................................................................. 1302 Figure 1-2358 Recycle and unpack ................................................................................................................................ 1302 Figure 1-2359 Install the tabs ........................................................................................................................................ 1303 Figure 1-2360 Install the cover ...................................................................................................................................... 1303 Figure 1-2361 Install the tabs ........................................................................................................................................ 1304 Figure 1-2362 Install two screws ................................................................................................................................... 1304 Figure 1-2363 Install the tray ........................................................................................................................................ 1305 Figure 1-2364 Remove the tray ..................................................................................................................................... 1307 Figure 1-2365 Remove two screws ................................................................................................................................ 1307 Figure 1-2366 Remove the cover ................................................................................................................................... 1308 Figure 1-2367 Release three tabs .................................................................................................................................. 1308 Figure 1-2368 Rotate and remove the cover ................................................................................................................. 1309 Figure 1-2369 Remove two screws ................................................................................................................................ 1309 lxxiv ENWW Figure 1-2370 Disconnect two connectors .................................................................................................................... 1310 Figure 1-2371 Compress the sleeves around the pegs ................................................................................................. 1310 Figure 1-2372 Recycle and unpack ................................................................................................................................ 1311 Figure 1-2373 Install the connector .............................................................................................................................. 1311 Figure 1-2374 Connect two connectors ......................................................................................................................... 1312 Figure 1-2375 Install two screws ................................................................................................................................... 1312 Figure 1-2376 Install the tabs ........................................................................................................................................ 1313 Figure 1-2377 Install the cover ...................................................................................................................................... 1313 Figure 1-2378 Install the tabs ........................................................................................................................................ 1314 Figure 1-2379 Install two screws ................................................................................................................................... 1314 Figure 1-2380 Install the tray ........................................................................................................................................ 1315 Figure 1-2381 Remove the tray ..................................................................................................................................... 1317 Figure 1-2382 Remove two screws ................................................................................................................................ 1317 Figure 1-2383 Remove the cover ................................................................................................................................... 1318 Figure 1-2384 Release three tabs .................................................................................................................................. 1318 Figure 1-2385 Rotate and remove the cover ................................................................................................................. 1319 Figure 1-2386 Disconnect two connectors .................................................................................................................... 1319 Figure 1-2387 Compress the sleeves around the pegs ................................................................................................. 1320 Figure 1-2388 Recycle and unpack ................................................................................................................................ 1320 Figure 1-2389 Install the connector .............................................................................................................................. 1321 Figure 1-2390 Connect two connectors ......................................................................................................................... 1321 Figure 1-2391 Install the tabs ........................................................................................................................................ 1322 Figure 1-2392 Install the cover ...................................................................................................................................... 1322 Figure 1-2393 Install the tabs ........................................................................................................................................ 1323 Figure 1-2394 Install two screws ................................................................................................................................... 1323 Figure 1-2395 Install the tray ........................................................................................................................................ 1324 Figure 1-2396 Remove the tray ..................................................................................................................................... 1326 Figure 1-2397 Release the hinge pin ............................................................................................................................. 1327 Figure 1-2398 Remove the tray extension door ............................................................................................................ 1327 Figure 1-2399 Remove two screws ................................................................................................................................ 1328 Figure 1-2400 Remove the cover ................................................................................................................................... 1328 Figure 1-2401 Release three tabs .................................................................................................................................. 1329 Figure 1-2402 Rotate and remove the cover ................................................................................................................. 1329 Figure 1-2403 Remove the PCA ..................................................................................................................................... 1330 Figure 1-2404 Disconnect one connector and remove two screws .............................................................................. 1330 Figure 1-2405 Release two tabs .................................................................................................................................... 1331 Figure 1-2406 Rotate and remove the size-detect assembly ....................................................................................... 1331 Figure 1-2407 Recycle and unpack ................................................................................................................................ 1332 Figure 1-2408 Install the size-detect assembly ............................................................................................................ 1332 Figure 1-2409 Install two tabs ....................................................................................................................................... 1333 Figure 1-2410 Connect one connector and install two screws ..................................................................................... 1333 ENWW lxxv Figure 1-2411 Install the PCA ........................................................................................................................................ 1334 Figure 1-2412 Install the tabs ........................................................................................................................................ 1334 Figure 1-2413 Install the cover ...................................................................................................................................... 1335 Figure 1-2414 Install the tabs ........................................................................................................................................ 1335 Figure 1-2415 Install two screws ................................................................................................................................... 1336 Figure 1-2416 Install the keyed hinge pin ..................................................................................................................... 1336 Figure 1-2417 Install the hinge pin ................................................................................................................................ 1337 Figure 1-2418 Install the tray ........................................................................................................................................ 1337 Figure 1-2419 Remove the tray ..................................................................................................................................... 1339 Figure 1-2420 Remove two screws ................................................................................................................................ 1339 Figure 1-2421 Remove the cover ................................................................................................................................... 1340 Figure 1-2422 Release three tabs .................................................................................................................................. 1340 Figure 1-2423 Rotate and remove the cover ................................................................................................................. 1341 Figure 1-2424 Disconnect one connector ...................................................................................................................... 1341 Figure 1-2425 Release one spring ................................................................................................................................. 1342 Figure 1-2426 Remove one screw .................................................................................................................................. 1342 Figure 1-2427 Remove the black bracket ...................................................................................................................... 1343 Figure 1-2428 Remove the lifter drive assembly .......................................................................................................... 1343 Figure 1-2429 Recycle and unpack ................................................................................................................................ 1344 Figure 1-2430 Position the lifter drive assembly .......................................................................................................... 1344 Figure 1-2431 Install the black bracket ......................................................................................................................... 1345 Figure 1-2432 Install one screw ..................................................................................................................................... 1345 Figure 1-2433 Attach one spring ................................................................................................................................... 1346 Figure 1-2434 Connect one connector ........................................................................................................................... 1346 Figure 1-2435 Install the tabs ........................................................................................................................................ 1347 Figure 1-2436 Install the cover ...................................................................................................................................... 1347 Figure 1-2437 Install the tabs ........................................................................................................................................ 1348 Figure 1-2438 Install the cover ...................................................................................................................................... 1348 Figure 1-2439 Install the tabs ........................................................................................................................................ 1349 Figure 1-2440 Install two screws ................................................................................................................................... 1349 Figure 1-2441 Install the tray ........................................................................................................................................ 1350 Figure 1-2442 Disengage door slide bar ........................................................................................................................ 1353 Figure 1-2443 Tab and notch locations ......................................................................................................................... 1353 Figure 1-2444 Remove the front door ........................................................................................................................... 1354 Figure 1-2445 Recycle and unpack ................................................................................................................................ 1354 Figure 1-2446 Reattach slide bar ................................................................................................................................... 1355 Figure 1-2447 Position the spring ................................................................................................................................. 1355 Figure 1-2448 Position the door .................................................................................................................................... 1356 Figure 1-2449 Install the front door .............................................................................................................................. 1356 Figure 1-2450 Engage door slide bar ............................................................................................................................. 1357 Figure 1-2451 Release two tabs .................................................................................................................................... 1359 lxxvi ENWW Figure 1-2452 Remove the rear cover ........................................................................................................................... 1359 Figure 1-2453 Recycle and unpack ................................................................................................................................ 1360 Figure 1-2454 Install the rear cover .............................................................................................................................. 1360 Figure 1-2455 Install two tabs ....................................................................................................................................... 1361 Figure 1-2456 Release two tabs .................................................................................................................................... 1363 Figure 1-2457 Remove the rear cover ........................................................................................................................... 1363 Figure 1-2458 Lock-mechanism cover tabs .................................................................................................................. 1364 Figure 1-2459 Remove the lock-mechanism cover ....................................................................................................... 1364 Figure 1-2460 Remove two screws ................................................................................................................................ 1365 Figure 1-2461 Release one tab ...................................................................................................................................... 1365 Figure 1-2462 Remove the left cover ............................................................................................................................ 1366 Figure 1-2463 Recycle and unpack ................................................................................................................................ 1366 Figure 1-2464 Location of tabs and notches ................................................................................................................. 1367 Figure 1-2465 Install the left cover ............................................................................................................................... 1367 Figure 1-2466 Position the tab ...................................................................................................................................... 1368 Figure 1-2467 Install the lock mechanism cover ........................................................................................................... 1368 Figure 1-2468 Install the rear cover .............................................................................................................................. 1369 Figure 1-2469 Install two tabs ....................................................................................................................................... 1369 Figure 1-2470 Release two tabs .................................................................................................................................... 1371 Figure 1-2471 Remove the rear cover ........................................................................................................................... 1371 Figure 1-2472 Remove one screw .................................................................................................................................. 1372 Figure 1-2473 Remove the right cover .......................................................................................................................... 1372 Figure 1-2474 Recycle and unpack ................................................................................................................................ 1373 Figure 1-2475 Install the right cover ............................................................................................................................. 1373 Figure 1-2476 Install one screw ..................................................................................................................................... 1374 Figure 1-2477 Install the rear cover .............................................................................................................................. 1374 Figure 1-2478 Install two tabs ....................................................................................................................................... 1375 Figure 1-2479 Release two tabs .................................................................................................................................... 1377 Figure 1-2480 Remove the rear cover ........................................................................................................................... 1377 Figure 1-2481 Remove one screw .................................................................................................................................. 1378 Figure 1-2482 Remove the right cover .......................................................................................................................... 1378 Figure 1-2483 Disconnect wire harness ........................................................................................................................ 1379 Figure 1-2484 Remove two screws ................................................................................................................................ 1379 Figure 1-2485 Recycle and unpack ................................................................................................................................ 1380 Figure 1-2486 Reinstall the motor ................................................................................................................................. 1380 Figure 1-2487 Install two screws ................................................................................................................................... 1381 Figure 1-2488 Connect wire harness ............................................................................................................................. 1381 Figure 1-2489 Install the right cover ............................................................................................................................. 1382 Figure 1-2490 Install one screw ..................................................................................................................................... 1382 Figure 1-2491 Install the rear cover .............................................................................................................................. 1383 Figure 1-2492 Install two tabs ....................................................................................................................................... 1383 ENWW lxxvii Figure 1-2493 Release two tabs .................................................................................................................................... 1385 Figure 1-2494 Remove the rear cover ........................................................................................................................... 1385 Figure 1-2495 Remove one screw .................................................................................................................................. 1386 Figure 1-2496 Remove the right cover .......................................................................................................................... 1386 Figure 1-2497 Disconnect eight connectors .................................................................................................................. 1387 Figure 1-2498 Remove the PCA ..................................................................................................................................... 1387 Figure 1-2499 Recycle and unpack ................................................................................................................................ 1388 Figure 1-2500 Install the PCA ........................................................................................................................................ 1388 Figure 1-2501 Connect eight connectors ....................................................................................................................... 1389 Figure 1-2502 Install the right cover ............................................................................................................................. 1389 Figure 1-2503 Install one screw ..................................................................................................................................... 1390 Figure 1-2504 Install the rear cover .............................................................................................................................. 1390 Figure 1-2505 Install two tabs ....................................................................................................................................... 1391 Figure 1-2506 Release two tabs .................................................................................................................................... 1393 Figure 1-2507 Remove the rear cover ........................................................................................................................... 1393 Figure 1-2508 Remove one screw .................................................................................................................................. 1394 Figure 1-2509 Remove the right cover .......................................................................................................................... 1394 Figure 1-2510 Disconnect wire harness ........................................................................................................................ 1395 Figure 1-2511 Remove two screws ................................................................................................................................ 1395 Figure 1-2512 Remove two screws ................................................................................................................................ 1396 Figure 1-2513 Disconnect one connector ...................................................................................................................... 1396 Figure 1-2514 Remove three screws ............................................................................................................................. 1397 Figure 1-2515 Recycle and unpack ................................................................................................................................ 1397 Figure 1-2516 Install three screws ................................................................................................................................ 1398 Figure 1-2517 Connect one connector ........................................................................................................................... 1398 Figure 1-2518 Install the sheet-metal plate ................................................................................................................. 1399 Figure 1-2519 Reinstall the motor ................................................................................................................................. 1399 Figure 1-2520 Install two screws ................................................................................................................................... 1400 Figure 1-2521 Connect wire harness ............................................................................................................................. 1400 Figure 1-2522 Install the right cover ............................................................................................................................. 1401 Figure 1-2523 Install one screw ..................................................................................................................................... 1401 Figure 1-2524 Install the rear cover .............................................................................................................................. 1402 Figure 1-2525 Install two tabs ....................................................................................................................................... 1402 Figure 1-2526 Remove one screw .................................................................................................................................. 1404 Figure 1-2527 Disconnect two connectors .................................................................................................................... 1404 Figure 1-2528 Compress the sleeves around the pegs ................................................................................................. 1405 Figure 1-2529 Remove the connector ........................................................................................................................... 1405 Figure 1-2530 Install the connector .............................................................................................................................. 1406 Figure 1-2531 Connect two connectors ......................................................................................................................... 1407 Figure 1-2532 Install the sheet-metal plate ................................................................................................................. 1407 Figure 1-2533 lxxviii Install one screw ..................................................................................................................................... 1408 ENWW Figure 1-2534 Open the rear cover ................................................................................................................................ 1411 Figure 1-2535 Release two tabs .................................................................................................................................... 1411 Figure 1-2536 Remove the right cover .......................................................................................................................... 1412 Figure 1-2537 Recycle and unpack ................................................................................................................................ 1412 Figure 1-2538 Install the cover ...................................................................................................................................... 1413 Figure 1-2539 Check the tabs ........................................................................................................................................ 1413 Figure 1-2540 Close the rear cover ................................................................................................................................ 1414 Figure 1-2541 Open the rear cover ................................................................................................................................ 1416 Figure 1-2542 Release two tabs .................................................................................................................................... 1416 Figure 1-2543 Remove the left cover ............................................................................................................................ 1417 Figure 1-2544 Recycle and unpack ................................................................................................................................ 1417 Figure 1-2545 Install the left cover ............................................................................................................................... 1418 Figure 1-2546 Check the tabs ........................................................................................................................................ 1418 Figure 1-2547 Close the rear cover ................................................................................................................................ 1419 Figure 1-2548 Remove one screw and the front cover ................................................................................................. 1421 Figure 1-2549 Recycle and unpack ................................................................................................................................ 1421 Figure 1-2550 Install the cover and one screw .............................................................................................................. 1422 Figure 1-2551 Open the rear cover ................................................................................................................................ 1424 Figure 1-2552 Release two tabs .................................................................................................................................... 1424 Figure 1-2553 Remove the right cover .......................................................................................................................... 1425 Figure 1-2554 Disconnect one connector and remove two screws .............................................................................. 1425 Figure 1-2555 Release five tabs .................................................................................................................................... 1426 Figure 1-2556 Release two tabs .................................................................................................................................... 1426 Figure 1-2557 Remove the assembly ............................................................................................................................ 1427 Figure 1-2558 Recycle and unpack ................................................................................................................................ 1427 Figure 1-2559 Position the sensor assembly ................................................................................................................ 1428 Figure 1-2560 Engage the tabs ...................................................................................................................................... 1428 Figure 1-2561 Engage five tabs ..................................................................................................................................... 1429 Figure 1-2562 Connect one connector and install two screws ..................................................................................... 1429 Figure 1-2563 Install the cover ...................................................................................................................................... 1430 Figure 1-2564 Check the tabs ........................................................................................................................................ 1430 Figure 1-2565 Close the rear cover ................................................................................................................................ 1431 Figure 1-2566 Remove one screw and the front cover ................................................................................................. 1433 Figure 1-2567 Open the rear cover ................................................................................................................................ 1433 Figure 1-2568 Release two tabs .................................................................................................................................... 1434 Figure 1-2569 Remove the left cover ............................................................................................................................ 1434 Figure 1-2570 Disconnect three connectors ................................................................................................................. 1435 Figure 1-2571 Remove the wire harnesses from the guides ........................................................................................ 1435 Figure 1-2572 Remove the wire guide ........................................................................................................................... 1436 Figure 1-2573 Remove four screws ............................................................................................................................... 1436 Figure 1-2574 Remove the drive assembly. .................................................................................................................. 1437 ENWW lxxix Figure 1-2575 Recycle and unpack ................................................................................................................................ 1437 Figure 1-2576 Install the tabs in the slots ..................................................................................................................... 1438 Figure 1-2577 Position the drive assembly ................................................................................................................... 1438 Figure 1-2578 Install four screws .................................................................................................................................. 1439 Figure 1-2579 Install the wire guide .............................................................................................................................. 1439 Figure 1-2580 Install the wire harnesses ...................................................................................................................... 1440 Figure 1-2581 Install the wire harnesses and connect three connectors ..................................................................... 1440 Figure 1-2582 Install the left cover ............................................................................................................................... 1441 Figure 1-2583 Check the tabs ........................................................................................................................................ 1441 Figure 1-2584 Close the rear cover ................................................................................................................................ 1442 Figure 1-2585 Install the cover and one screw .............................................................................................................. 1442 Figure 1-2586 Remove two screws ................................................................................................................................ 1444 Figure 1-2587 Disconnect two connectors .................................................................................................................... 1444 Figure 1-2588 Compress the sleeves around the pegs ................................................................................................. 1445 Figure 1-2589 Recycle and unpack ................................................................................................................................ 1445 Figure 1-2590 Install the connector .............................................................................................................................. 1446 Figure 1-2591 Connect two connectors ......................................................................................................................... 1446 Figure 1-2592 Install two screws ................................................................................................................................... 1447 Figure 1-2593 Remove two screws ................................................................................................................................ 1450 Figure 1-2594 Disconnect two connectors .................................................................................................................... 1450 Figure 1-2595 Compress the sleeves around the pegs ................................................................................................. 1451 Figure 1-2596 Recycle and unpack ................................................................................................................................ 1451 Figure 1-2597 Install the connector .............................................................................................................................. 1452 Figure 1-2598 Connect two connectors ......................................................................................................................... 1452 Figure 1-2599 Install two screws ................................................................................................................................... 1453 Figure 1-2600 Rotate the stapler assembly .................................................................................................................. 1455 Figure 1-2601 Release one tab ...................................................................................................................................... 1455 Figure 1-2602 Rotate the stapler assembly away ......................................................................................................... 1456 Figure 1-2603 Disconnect one connector ...................................................................................................................... 1456 Figure 1-2604 Recycle and unpack ................................................................................................................................ 1457 Figure 1-2605 Connect one connector ........................................................................................................................... 1457 Figure 1-2606 Position the tabs .................................................................................................................................... 1458 Figure 1-2607 Install the stapler assembly ................................................................................................................... 1458 Figure 1-2608 Rotate the stapler assembly .................................................................................................................. 1459 Figure 1-2609 Remove the delivery tray ....................................................................................................................... 1461 Figure 1-2610 Recycle and unpack ................................................................................................................................ 1461 Figure 1-2611 Install the delivery tray .......................................................................................................................... 1462 Figure 1-2612 Disengage hinge pins ............................................................................................................................. 1464 Figure 1-2613 Remove the rear cover ........................................................................................................................... 1464 Figure 1-2614 Recycle and unpack ................................................................................................................................ 1465 Figure 1-2615 Install the rear cover .............................................................................................................................. 1465 lxxx ENWW Figure 1-2616 Check the hinge pins ............................................................................................................................... 1466 Figure 1-2617 Remove the delivery tray ....................................................................................................................... 1468 Figure 1-2618 Disengage hinge pins ............................................................................................................................. 1468 Figure 1-2619 Remove the rear cover ........................................................................................................................... 1469 Figure 1-2620 Remove one screw and release two tabs ............................................................................................... 1469 Figure 1-2621 Remove the top cover ............................................................................................................................. 1470 Figure 1-2622 Recycle and unpack ................................................................................................................................ 1470 Figure 1-2623 Position the tabs in the slots .................................................................................................................. 1471 Figure 1-2624 Position the top cover ............................................................................................................................ 1471 Figure 1-2625 Install two tabs and install one screw .................................................................................................... 1472 Figure 1-2626 Install the rear cover .............................................................................................................................. 1472 Figure 1-2627 Check the hinge pins ............................................................................................................................... 1473 Figure 1-2628 Install the delivery tray .......................................................................................................................... 1473 Figure 1-2629 Remove the delivery tray ....................................................................................................................... 1475 Figure 1-2630 Disengage hinge pins ............................................................................................................................. 1475 Figure 1-2631 Remove the rear cover ........................................................................................................................... 1476 Figure 1-2632 Remove one screw and release two tabs ............................................................................................... 1476 Figure 1-2633 Remove the top cover ............................................................................................................................. 1477 Figure 1-2634 Release one tab ...................................................................................................................................... 1477 Figure 1-2635 Slide the left cover .................................................................................................................................. 1478 Figure 1-2636 Remove the left cover ............................................................................................................................ 1478 Figure 1-2637 Recycle and unpack ................................................................................................................................ 1479 Figure 1-2638 Position the left cover ............................................................................................................................ 1479 Figure 1-2639 Position the left cover ............................................................................................................................ 1480 Figure 1-2640 Install the left cover ............................................................................................................................... 1480 Figure 1-2641 Position the tabs in the slots .................................................................................................................. 1481 Figure 1-2642 Position the top cover ............................................................................................................................ 1481 Figure 1-2643 Install two tabs and install one screw .................................................................................................... 1482 Figure 1-2644 Install the rear cover .............................................................................................................................. 1482 Figure 1-2645 Check the hinge pins ............................................................................................................................... 1483 Figure 1-2646 Install the delivery tray .......................................................................................................................... 1483 Figure 1-2647 Remove the delivery tray ....................................................................................................................... 1485 Figure 1-2648 Disengage hinge pins ............................................................................................................................. 1485 Figure 1-2649 Remove the rear cover ........................................................................................................................... 1486 Figure 1-2650 Remove one screw and release two tabs ............................................................................................... 1486 Figure 1-2651 Remove the top cover ............................................................................................................................. 1487 Figure 1-2652 Release one tab and slide the cover ...................................................................................................... 1487 Figure 1-2653 Remove the right front cover ................................................................................................................. 1488 Figure 1-2654 Recycle and unpack ................................................................................................................................ 1488 Figure 1-2655 Position the tabs in the slots .................................................................................................................. 1489 Figure 1-2656 ENWW Position the right front cover ................................................................................................................. 1489 lxxxi Figure 1-2657 Install the right front cover .................................................................................................................... 1490 Figure 1-2658 Position the tabs in the slots .................................................................................................................. 1490 Figure 1-2659 Position the top cover ............................................................................................................................ 1491 Figure 1-2660 Install two tabs and install one screw .................................................................................................... 1491 Figure 1-2661 Install the rear cover .............................................................................................................................. 1492 Figure 1-2662 Check the hinge pins ............................................................................................................................... 1492 Figure 1-2663 Install the delivery tray .......................................................................................................................... 1493 Figure 1-2664 Remove the delivery tray ....................................................................................................................... 1495 Figure 1-2665 Disengage hinge pins ............................................................................................................................. 1496 Figure 1-2666 Remove the rear cover ........................................................................................................................... 1496 Figure 1-2667 Remove one screw and release two tabs ............................................................................................... 1497 Figure 1-2668 Remove the top cover ............................................................................................................................. 1497 Figure 1-2669 Release one tab ...................................................................................................................................... 1498 Figure 1-2670 Slide the left cover .................................................................................................................................. 1498 Figure 1-2671 Remove the left cover ............................................................................................................................ 1499 Figure 1-2672 Release one tab and slide the cover ...................................................................................................... 1499 Figure 1-2673 Remove the right front cover ................................................................................................................. 1500 Figure 1-2674 Release two tabs .................................................................................................................................... 1500 Figure 1-2675 Remove the front cover .......................................................................................................................... 1501 Figure 1-2676 Recycle and unpack ................................................................................................................................ 1501 Figure 1-2677 Install the front cover ............................................................................................................................. 1502 Figure 1-2678 Check the tabs ........................................................................................................................................ 1502 Figure 1-2679 Position the tabs in the slots .................................................................................................................. 1503 Figure 1-2680 Position the right front cover ................................................................................................................. 1503 Figure 1-2681 Install the right front cover .................................................................................................................... 1504 Figure 1-2682 Position the left cover ............................................................................................................................ 1504 Figure 1-2683 Position the left cover ............................................................................................................................ 1505 Figure 1-2684 Install the left cover ............................................................................................................................... 1505 Figure 1-2685 Position the tabs in the slots .................................................................................................................. 1506 Figure 1-2686 Position the top cover ............................................................................................................................ 1506 Figure 1-2687 Install two tabs and install one screw .................................................................................................... 1507 Figure 1-2688 Install the rear cover .............................................................................................................................. 1507 Figure 1-2689 Check the hinge pins ............................................................................................................................... 1508 Figure 1-2690 Install the delivery tray .......................................................................................................................... 1508 Figure 1-2691 Remove the delivery tray ....................................................................................................................... 1510 Figure 1-2692 Disengage hinge pins ............................................................................................................................. 1511 Figure 1-2693 Remove the rear cover ........................................................................................................................... 1511 Figure 1-2694 Remove one screw and release two tabs ............................................................................................... 1512 Figure 1-2695 Remove the top cover ............................................................................................................................. 1512 Figure 1-2696 Release one tab ...................................................................................................................................... 1513 Figure 1-2697 Slide the left cover .................................................................................................................................. 1513 lxxxii ENWW Figure 1-2698 Remove the left cover ............................................................................................................................ 1514 Figure 1-2699 Release one tab and slide the cover ...................................................................................................... 1514 Figure 1-2700 Remove the right front cover ................................................................................................................. 1515 Figure 1-2701 Release two tabs .................................................................................................................................... 1515 Figure 1-2702 Remove the front cover .......................................................................................................................... 1516 Figure 1-2703 Disconnect two connectors .................................................................................................................... 1516 Figure 1-2704 Remove the wire harnesses from the guides ........................................................................................ 1517 Figure 1-2705 Remove the plastic pin ........................................................................................................................... 1517 Figure 1-2706 Remove one screw .................................................................................................................................. 1518 Figure 1-2707 Remove the plastic pin ........................................................................................................................... 1518 Figure 1-2708 Remove the jog assembly ...................................................................................................................... 1519 Figure 1-2709 Recycle and unpack ................................................................................................................................ 1519 Figure 1-2710 Install the jog assembly ......................................................................................................................... 1520 Figure 1-2711 Install one screw and one white pin ....................................................................................................... 1520 Figure 1-2712 Install one white pin ............................................................................................................................... 1521 Figure 1-2713 Install the wire harnesses in the guides ................................................................................................ 1521 Figure 1-2714 Connect two connectors ......................................................................................................................... 1522 Figure 1-2715 Install the front cover ............................................................................................................................. 1522 Figure 1-2716 Check the tabs ........................................................................................................................................ 1523 Figure 1-2717 Position the tabs in the slots .................................................................................................................. 1523 Figure 1-2718 Position the right front cover ................................................................................................................. 1524 Figure 1-2719 Install the right front cover .................................................................................................................... 1524 Figure 1-2720 Position the left cover ............................................................................................................................ 1525 Figure 1-2721 Position the left cover ............................................................................................................................ 1525 Figure 1-2722 Install the left cover ............................................................................................................................... 1526 Figure 1-2723 Position the tabs in the slots .................................................................................................................. 1526 Figure 1-2724 Position the top cover ............................................................................................................................ 1527 Figure 1-2725 Install two tabs and install one screw .................................................................................................... 1527 Figure 1-2726 Install the rear cover .............................................................................................................................. 1528 Figure 1-2727 Check the hinge pins ............................................................................................................................... 1528 Figure 1-2728 Install the delivery tray .......................................................................................................................... 1529 Figure 1-2729 Remove the delivery tray ....................................................................................................................... 1531 Figure 1-2730 Disengage hinge pins ............................................................................................................................. 1532 Figure 1-2731 Remove the rear cover ........................................................................................................................... 1532 Figure 1-2732 Remove one screw and release two tabs ............................................................................................... 1533 Figure 1-2733 Remove the top cover ............................................................................................................................. 1533 Figure 1-2734 Release one tab ...................................................................................................................................... 1534 Figure 1-2735 Slide the left cover .................................................................................................................................. 1534 Figure 1-2736 Remove the left cover ............................................................................................................................ 1535 Figure 1-2737 Release one tab and slide the cover ...................................................................................................... 1535 Figure 1-2738 Remove the right front cover ................................................................................................................. 1536 ENWW lxxxiii Figure 1-2739 Release two tabs .................................................................................................................................... 1536 Figure 1-2740 Remove the front cover .......................................................................................................................... 1537 Figure 1-2741 Disconnect one connector and release wire harnesses ......................................................................... 1537 Figure 1-2742 Remove two screws ................................................................................................................................ 1538 Figure 1-2743 Remove the metal plate ......................................................................................................................... 1538 Figure 1-2744 Release the wire harnesses .................................................................................................................... 1539 Figure 1-2745 Remove two screws ................................................................................................................................ 1539 Figure 1-2746 Remove the motor .................................................................................................................................. 1540 Figure 1-2747 Recycle and unpack ................................................................................................................................ 1540 Figure 1-2748 Install the paddle motor ......................................................................................................................... 1541 Figure 1-2749 Install two screws ................................................................................................................................... 1541 Figure 1-2750 Install the wire harnesses ...................................................................................................................... 1542 Figure 1-2751 Install the metal plate ............................................................................................................................ 1542 Figure 1-2752 Install two screws ................................................................................................................................... 1543 Figure 1-2753 Install the wire harnesses and connect one connector ......................................................................... 1543 Figure 1-2754 Install the front cover ............................................................................................................................. 1544 Figure 1-2755 Check the tabs ........................................................................................................................................ 1544 Figure 1-2756 Position the tabs in the slots .................................................................................................................. 1545 Figure 1-2757 Position the right front cover ................................................................................................................. 1545 Figure 1-2758 Install the right front cover .................................................................................................................... 1546 Figure 1-2759 Position the left cover ............................................................................................................................ 1546 Figure 1-2760 Position the left cover ............................................................................................................................ 1547 Figure 1-2761 Install the left cover ............................................................................................................................... 1547 Figure 1-2762 Position the tabs in the slots .................................................................................................................. 1548 Figure 1-2763 Position the top cover ............................................................................................................................ 1548 Figure 1-2764 Install two tabs and install one screw .................................................................................................... 1549 Figure 1-2765 Install the rear cover .............................................................................................................................. 1549 Figure 1-2766 Check the hinge pins ............................................................................................................................... 1550 Figure 1-2767 Install the delivery tray .......................................................................................................................... 1550 Figure 1-2768 Remove the delivery tray ....................................................................................................................... 1552 Figure 1-2769 Disengage hinge pins ............................................................................................................................. 1553 Figure 1-2770 Remove the rear cover ........................................................................................................................... 1553 Figure 1-2771 Remove one screw and release two tabs ............................................................................................... 1554 Figure 1-2772 Remove the top cover ............................................................................................................................. 1554 Figure 1-2773 Release one tab ...................................................................................................................................... 1555 Figure 1-2774 Slide the left cover .................................................................................................................................. 1555 Figure 1-2775 Remove the left cover ............................................................................................................................ 1556 Figure 1-2776 Release one tab and slide the cover ...................................................................................................... 1556 Figure 1-2777 Remove the right front cover ................................................................................................................. 1557 Figure 1-2778 Release two tabs .................................................................................................................................... 1557 Figure 1-2779 Remove the front cover .......................................................................................................................... 1558 lxxxiv ENWW Figure 1-2780 Disconnect one connector and release wire harnesses ......................................................................... 1558 Figure 1-2781 Remove two screws ................................................................................................................................ 1559 Figure 1-2782 Remove the metal plate ......................................................................................................................... 1559 Figure 1-2783 Release the wire harnesses .................................................................................................................... 1560 Figure 1-2784 Remove the motor .................................................................................................................................. 1560 Figure 1-2785 Recycle and unpack ................................................................................................................................ 1561 Figure 1-2786 Install the feed motor ............................................................................................................................. 1561 Figure 1-2787 Install the wire harnesses ...................................................................................................................... 1562 Figure 1-2788 Install the metal plate ............................................................................................................................ 1562 Figure 1-2789 Install two screws ................................................................................................................................... 1563 Figure 1-2790 Install the wire harnesses and connect one connector ......................................................................... 1563 Figure 1-2791 Install the front cover ............................................................................................................................. 1564 Figure 1-2792 Check the tabs ........................................................................................................................................ 1564 Figure 1-2793 Position the tabs in the slots .................................................................................................................. 1565 Figure 1-2794 Position the right front cover ................................................................................................................. 1565 Figure 1-2795 Install the right front cover .................................................................................................................... 1566 Figure 1-2796 Position the left cover ............................................................................................................................ 1566 Figure 1-2797 Position the left cover ............................................................................................................................ 1567 Figure 1-2798 Install the left cover ............................................................................................................................... 1567 Figure 1-2799 Position the tabs in the slots .................................................................................................................. 1568 Figure 1-2800 Position the top cover ............................................................................................................................ 1568 Figure 1-2801 Install two tabs and install one screw .................................................................................................... 1569 Figure 1-2802 Install the rear cover .............................................................................................................................. 1569 Figure 1-2803 Check the hinge pins ............................................................................................................................... 1570 Figure 1-2804 Install the delivery tray .......................................................................................................................... 1570 Figure 2-1 Covers ............................................................................................................................................................ 1580 Figure 2-2 Internal components (1 of 3) ........................................................................................................................ 1582 Figure 2-3 Internal components (2 of 3) ........................................................................................................................ 1584 Figure 2-4 Internal components (3 of 3) ........................................................................................................................ 1586 Figure 2-5 Power supply assembly ................................................................................................................................ 1588 Figure 2-6 Multi-purpose (Tray 1) pickup assembly ...................................................................................................... 1590 Figure 2-7 Duplexer ........................................................................................................................................................ 1592 Figure 2-8 Envelope feeder covers and panels .............................................................................................................. 1594 Figure 2-9 Envelope feeder internal components (1 of 2) ............................................................................................ 1596 Figure 2-10 Envelope feeder internal components (2 of 2) .......................................................................................... 1598 Figure 2-11 500-sheet feeder covers ............................................................................................................................ 1600 Figure 2-12 500-sheet feeder main body ...................................................................................................................... 1602 Figure 2-13 1,500-sheet feeder covers and panels ...................................................................................................... 1604 Figure 2-14 1,500-sheet feeder main body (1 of 2) ...................................................................................................... 1606 Figure 2-15 1,500-sheet feeder main body (2 of 2) ...................................................................................................... 1608 Figure 2-16 1,500-sheet feeder paper pickup assembly .............................................................................................. 1610 ENWW lxxxv Figure 2-17 5-bin mailbox covers and panels ............................................................................................................... 1612 Figure 2-18 5-bin mailbox main body (1 of 2) ............................................................................................................... 1614 Figure 2-19 5-bin mailbox main body (2 of 2) ............................................................................................................... 1616 Figure 2-20 Stacker and stapler/stacker covers and panels ......................................................................................... 1618 Figure 2-21 Stapler/stacker main body .......................................................................................................................... 1620 Figure 2-22 Stacker main body ...................................................................................................................................... 1622 Figure 2-23 Stapler/stacker middle assembly (1 of 2) .................................................................................................. 1624 Figure 2-24 Stapler/stacker middle assembly (2 of 2) .................................................................................................. 1626 Figure 2-25 Stacker middle assembly (1 of 2) ............................................................................................................... 1628 Figure 2-26 Stacker middle assembly (2 of 2) ............................................................................................................... 1630 lxxxvi ENWW 1 ENWW Removal and replacement ● For additional service and support ● Removal and replacement strategy ● Service approach ● Removal and replacement procedures 1 For additional service and support HP service personnel, go to the Service Access Work Bench (SAW) at http://h41302.www4.hp.com/km/saw/ home.do. Channel partners, go to HP Channel Services Network (CSN) at https://h30125.www3.hp.com/hpcsn. 2 ● To access HP PartSurfer information from any mobile device, go to http://partsurfermobile.hp.com/ or scan the Quick Response (QR) code below. ● Install and configure ● Printer specifications ● Up to date control-panel message (CPMD) troubleshooting ● Solutions for printer issues and emerging issues ● Remove and replace part instructions and videos ● Service advisories ● Warranty & regulatory information Chapter 1 Removal and replacement ENWW Removal and replacement strategy Introduction The printer uses a field repair strategy. Defective parts are diagnosed and replaced at the Field Replaceable Unit (FRU) assembly level. Repair normally begins by using the printer internal diagnostics and the following two-step process: 1. Isolate the problem to the major system (for example, the network or server, or the printer. 2. Troubleshoot the problem by using the procedures in the troubleshooting chapter. After locating a faulty part, the printer can usually be repaired at the assembly level by replacing FRUs. Some mechanical assemblies might need to be repaired at the subassembly level. Hewlett-Packard Company does not support replacement of components on the printed circuit assembles. The user replaces toner cartridges as they are depleted. Additional instructions about other user-replaceable parts are provided in this section. The printer tracks the amount of use on the customer-replaceable supplies by keeping a page count. The printer prompts the user to replace certain items when a supply is depleted or a specific number of pages has been printed. Swapping toner cartridges between products might cause a misrepresentation of supply life values and is not recommended. Considerations during removal and replacement This chapter describes the removal and replacement of field-replaceable units (FRUs) only. Replacing FRUs is generally the reverse of removal. Notes are included to provide directions for difficult or critical replacement procedures. HP does not support repairing individual subassemblies or troubleshooting to the printed-circuit assembly (PCA) component level. WARNING! Never operate or service the printer with the protective cover removed from the laser scanner assembly. The reflected beam, although invisible, can cause damage to the eyes. The sheet-metal parts can have sharp edges. Be careful when handling sheet-metal parts. Turn the printer off, wait 5 seconds, and then remove the power cord before attempting to service the printer. If this warning is not followed, severe injury can result as well as damage to the printer. The power must be on for certain functional checks during troubleshooting. However, the power cord must be disconnected during parts removal. AC voltage is still present inside the printer when the power switch is in the off position. The power cord must be disconnected before servicing the product. CAUTION: Incorrectly routed or loose wire harnesses might interfere with other internal components or assemblies and be damaged, pinched, or frayed. Make sure that wire harnesses are correctly routed and retained when installing assemblies. Do not bend or fold the flat flexible cables (FFCs) during removal or installation. Do not expose the toner cartridge or cartridges, to strong light even for a short time. ENWW Removal and replacement strategy 3 IMPORTANT: When an assembly is removed that includes a rating plate or tag (or a printer code label), make sure to transfer the plate or tag (or code label) to the replacement assembly. Do not replace the formatter, DC controller, and eMMC PCA or hard-disk drive simultaneously during a single printer servicing. Doing so might cause the printer to become unstable or inoperable. NOTE: During assembly removal and replacement, or if the printer is moved, remove the toner cartridge or cartridges. Toner is a non-poisonous substance composed of plastic and a small number of colored components. If toner gets on the skin or clothing, wipe it off with dry tissue paper and wash in cold water. Hot water sets toner and it might be difficult, or impossible, to remove. Toner easily breaks down vinyl materials, so avoid letting toner contact with vinyl. TIP: Some figures might show assemblies removed or installed that have not yet been removed or installed at that specific step. However, the procedures are correct for this printer and the target assembly. Always thoroughly read the instructions that accompany each figure. Electrostatic discharge CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Look for the ESD reminder when removing printer parts. Always perform service work at an ESD-protected workstation or mat. If an ESD workstation or mat is not available, touch the sheet-metal chassis to provide a static ground before touching an ESD-sensitive assembly. Protect the ESD-sensitive assemblies by placing them in ESD pouches when they are out of the printer. Required tools ● #2 Phillips screwdriver with a magnetic tip and a 152-mm ( (6-in)) shaft length ● Small, flat-blade screwdriver ● Needle-nose pliers ● ESD strap (if one is available) ● Penlight CAUTION: Always use a Phillips screwdriver (callout 1). Do not use a Pozidriv screwdriver (callout 2) or any motorized screwdriver. These can damage screws or screw threads. Figure 1-1 Screwdrivers 4 Chapter 1 Removal and replacement ENWW Types of screws WARNING! Make sure that assemblies are replaced with the correct screw type. Using the incorrect screw (for example, substituting a long screw for the correct shorter screw) can cause damage to the printer or interfere with printer operation. Do not intermix screws that are removed from one assembly with the screws that are removed from another assembly. NOTE: To install a self-tapping screw, first turn it counterclockwise to align it with the existing thread pattern, and then carefully turn it clockwise to tighten. Do not overtighten. If a self-tapping screw-hole becomes stripped, repair the screw-hole or replace the affected assembly. Always take note of the length, diameter, color, type, and location of each removed screw. Make sure that screws are installed in the original location they were removed from during reinstallation. Fasteners used in the printer ● Screw, BH M3X10 ● Screw, with washer, M3X8 ● Screw, D M3X8 ● Screw, machine, truss head, M3X6 Figure 1-2 Screw size chart ENWW Removal and replacement strategy 5 Service approach Before performing service WARNING! Turn the printer off, wait 30 seconds, and then remove the power cord before attempting to service the printer. If this warning is not followed, severe injury and damage to the printer can result. The power must be on for certain functional checks during troubleshooting. However, the power to the printer should be disconnected during parts removal. 1. Remove all paper. 2. Place the printer on an ESD mat (if available). If an ESD workstation or mat is not available, touching the sheet-metal chassis to provide a static ground before touching an ESD-sensitive assembly. 3. Remove the toner cartridge or toner cartridges. 4. Remove the trays. After performing service 1. Reinstall the toner cartridge or toner cartridges. 2. Reinstall the trays. 3. Return all paper to the trays. 4. Plug in the power cable and turn on the printer. 5. Perform print-quality tests by printing from a host computer. Post service tests Print quality test Use the print quality troubleshooting pages to help diagnose and solve print-quality problems. For more information, see the printer troubleshooting manual. NOTE: To get further assistance in print quality troubleshooting, go to www.hp.com/support/ljM604, www.hp.com/support/ljM605, www.hp.com/support/ljM606 and select PQ Troubleshooting Tools. Parts removal order For procedures and/or steps that require identifying the right, left, or rear side of the printer, face the front of the printer for correct orientation. 6 Chapter 1 Removal and replacement ENWW Removal and replacement procedures Customer self-repair (CSR) A parts and assemblies ● Removal and replacement: Toner cartridge ● Removal and replacement: Fuser ● Removal and replacement: Transfer roller ● Removal and replacement: Pickup, feed, and separation rollers (Trays 2-6 and 1,500-sheet highcapacity input feeder) ● Removal and replacement: Hard-disk drive (HDD) ● Removal and replacement: Torque limiter (trays 2-6 and 1,500-sheet high-capacity input feeder) ● Removal and replacement: Trusted platform module (TPM) PCA ● Removal and replacement: embedded MultiMedia Card (eMMC) ● Removal and replacement: Dual in-line memory module (DIMM) ● Removal and replacement: Control panel (M605x, M606x) The CSR level indicates the expected difficulty the customer will experience when removing and replacing an assembly. The CSR A assemblies in this section are easy for the customer to remove and replace. ENWW Removal and replacement procedures 7 Removal and replacement: Toner cartridge ● Introduction ● Step 1: Remove the toner cartridge ● Step 2: Unpack the replacement toner cartridge ● Step 3: Install the toner cartridge Introduction This document provides the procedures to remove and replace the toner cartridge. Before performing service Turn the printer power off ◦ Disconnect the power cable. WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the power cord before attempting to service the printer. Use the table below to identify the correct part number for your printer. To order the part, go to www.hp.com/buy/parts. Toner cartridge part numbers CF281-67901 HP 81A Black Original LaserJet Toner Cartridge CF281-67902 HP 81X High Yield Black Original LaserJet Toner Cartridge Required tools ● No special tools are required to install this part. After performing service Turn the printer power on ◦ Connect the power cable. ◦ Use the power switch to turn the power on. Post service test Make sure that the printer initializes to a Ready state. Print a configuration page to make sure that the printer is functioning correctly. Step 1: Remove the toner cartridge 1. 8 Open the cartridge door. Chapter 1 Removal and replacement ENWW Figure 1-3 Open the cartridge door 2. Firmly grasp the toner cartridge and pull it up and out of the printer. CAUTION: Do not expose the toner cartridge to bright light or direct sunlight for long periods of time. This can damage the cartridge, which will result in print-quality defects. If the cartridge must be removed from the printer for an extended amount of time, cover it and keep it out of bright light or direct sunlight. Figure 1-4 Remove the toner cartridge Step 2: Unpack the replacement toner cartridge Remove the new toner cartridge from its packaging and protective bag. Save all packaging for recycling the used toner cartridge. ENWW Removal and replacement procedures 9 http://www8.hp.com/us/en/hp-information/environment/product-recycling.html CAUTION: To prevent damage to a replacement toner cartridge, do not expose it to light for more than a few minutes. Cover the green imaging drum if the toner cartridge must be removed from the product for an extended period of time. If toner gets on clothing, wipe it off by using a dry cloth and wash the clothes in cold water. Hot water sets toner into fabric. NOTE: HP recommends responsible disposal of the defective part. Figure 1-5 Recycle and unpack Step 3: Install the toner cartridge 1. Hold both ends of the toner cartridge and rock it 5-6 times. Figure 1-6 Rock the toner cartridge 10 Chapter 1 Removal and replacement ENWW 2. Remove the protective shield from the toner cartridge. 3. Pull on the orange tab to remove the toner sealing tape. Completely remove the sealing tape from the cartridge. Figure 1-7 Remove the toner sealing tape 4. Install the toner cartridge. Figure 1-8 Install the toner cartridge ENWW Removal and replacement procedures 11 5. Close the cartridge door. Figure 1-9 Close the cartridge door 12 Chapter 1 Removal and replacement ENWW Removal and replacement: Fuser ● Introduction ● Step 1: Remove the duplex accessory ● Step 2: Remove the duplex accessory cover ● Step 3: Remove the rear output bin ● Step 4: Remove the fuser ● Step 5: Unpack the replacement fuser ● Step 6: Install the fuser ● Step 7: Install the rear output bin ● Step 8: Install the duplex accessory cover ● Step 9: Install the duplex accessory Introduction This document provides the procedures to remove and replace the fuser. NOTE: The printer might appear different from some of the figures below; however, the procedures in this section are correct for this printer. Before performing service Turn the printer power off ◦ Disconnect the power cable. WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the power cord before attempting to service the printer. Use the table below to identify the correct part number for your printer. To order the part, go to www.hp.com/buy/parts. Fuser part numbers E6B67-67901 Fuser kit (110V) E6B67-67902 Fuser kit (220V) Required tools ● No special tools are required to install this part. After performing service Turn the printer power on ENWW ◦ Connect the power cable. ◦ Use the power switch to turn the power on. Removal and replacement procedures 13 Post service test Make sure that the printer initializes to a Ready state. Print a configuration page to make sure that the printer is functioning correctly. Step 1: Remove the duplex accessory NOTE: If the optional duplex accessory is not installed, skip this step and go to Step 2: Remove the duplex accessory cover on page 14. ▲ Slightly lift up on the duplex accessory, and then pull it completely out of the printer to remove it. Figure 1-10 Remove the duplex accessory Step 2: Remove the duplex accessory cover NOTE: If the duplex accessory cover is not installed, skip this step and go to Step 3: Remove the rear output bin on page 15. ▲ 14 Pull the duplex accessory cover straight out of the printer to remove it. Chapter 1 Removal and replacement ENWW Figure 1-11 Remove the duplex accessory cover Step 3: Remove the rear output bin 1. Open the rear output bin, and then squeeze the hinge pin out of its mounting hole. Figure 1-12 Release the hinge pin ENWW Removal and replacement procedures 15 2. Rotate the output bin away from the printer (callout 1) until the right hinge pin is released, and then slide the output bin to the left (callout 2) to remove it. Figure 1-13 Remove the output bin 2 1 Step 4: Remove the fuser WARNING! The fuser might be very hot. After turning off the printer power, allow the fuser to cool for at least 5 minutes before removing it. 1. Squeeze the blue fuser-release tabs (callout 1). Figure 1-14 Squeeze the blue fuser-release tabs 1 16 Chapter 1 Removal and replacement ENWW 2. Pull the fuser straight back and out of the printer. Figure 1-15 Remove the fuser Step 5: Unpack the replacement fuser Unpack the replacement part from the packaging. http://www8.hp.com/us/en/hp-information/environment/product-recycling.html NOTE: HP recommends responsible disposal of the defective part. Figure 1-16 Recycle and unpack Step 6: Install the fuser ▲ Position the fuser on the printer, and then push it toward the printer to install it. CAUTION: Do not drop or jar the fuser. It can easily be damaged if it is mishandled. TIP: Make sure that the fuser is fully seated into the printer. You should hear both sides snap into place. ENWW Removal and replacement procedures 17 Figure 1-17 Install the fuser Step 7: Install the rear output bin 1. Install the right hinge pin (callout 1), and then rotate the output bin toward the printer (callout 2). Figure 1-18 Position the output bin 2 18 Chapter 1 Removal and replacement 1 ENWW 2. Make sure that the left hinge pin is installed in the mounting hole. Figure 1-19 Install left hinge pin Step 8: Install the duplex accessory cover NOTE: If the duplex accessory cover was not removed, skip this step and go to Step 9: Install the duplex accessory on page 19. ▲ Slide the duplex accessory cover straight into the printer to install it. Figure 1-20 Install the duplex accessory cover Step 9: Install the duplex accessory NOTE: ▲ ENWW If the optional duplex accessory was not removed, skip this step. Slide the duplex accessory straight into the printer to install it. Removal and replacement procedures 19 Figure 1-21 Install the duplex accessory 20 Chapter 1 Removal and replacement ENWW Removal and replacement: Transfer roller ● Introduction ● Step 1: Remove the toner cartridge ● Step 2: Remove the transfer roller ● Step 3: Unpack the replacement transfer roller ● Step 4: Install the transfer roller ● Step 5: Install the toner cartridge Introduction This document provides the procedures to remove and replace the transfer roller. Before performing service Turn the printer power off ◦ Disconnect the power cable. WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the power cord before attempting to service the printer. Use the table below to identify the correct part number for your printer. To order the part, go to www.hp.com/buy/parts. Transfer roller part number E6B67-67904 Transfer roller with instruction guide Required tools ● No special tools are required to remove this part. After performing service Turn the printer power on ◦ Connect the power cable. ◦ Use the power switch to turn the power on. Post service test Make sure that the printer initializes to a Ready state. Print a configuration page to make sure that the printer is functioning correctly. Step 1: Remove the toner cartridge 1. ENWW Open the cartridge door. Removal and replacement procedures 21 Figure 1-22 Open the cartridge door 2. Firmly grasp the toner cartridge and pull it up and out of the printer. CAUTION: Do not expose the toner cartridge to bright light or direct sunlight for long periods of time. This can damage the cartridge, which will result in print-quality defects. If the cartridge must be removed from the printer for an extended amount of time, cover it and keep it out of bright light or direct sunlight. Figure 1-23 Remove the toner cartridge Step 2: Remove the transfer roller 1. 22 Remove the transfer-roller removal hook from the replacement kit packaging. Chapter 1 Removal and replacement ENWW Figure 1-24 Unpack the transfer-roller removal hook 2. Insert the transfer-roller removal hook around the left end of the metal shaft near the blue gear (callout 1). Lift the hook up (callout 2) to disengage the left side of the transfer roller. Figure 1-25 Lift the left side of the transfer roller 2 1 ENWW Removal and replacement procedures 23 3. Slide the transfer roller to the left, and then lift up to remove it. Figure 1-26 Remove the transfer roller Step 3: Unpack the replacement transfer roller Unpack the replacement part from the packaging. http://www8.hp.com/us/en/hp-information/environment/product-recycling.html NOTE: HP recommends responsible disposal of the defective part. Figure 1-27 Recycle and unpack Step 4: Install the transfer roller 1. 24 Put on the protective gloves provided in the replacement kit before handling the replacement roller These will protect the roller from contamination by skin oils, which can cause print-quality problems. Chapter 1 Removal and replacement ENWW Figure 1-28 Wear the protective gloves 2. Install the right end of the transfer roller into the slot in the printer. Figure 1-29 Install the right end of the transfer roller ENWW Removal and replacement procedures 25 3. Lower the transfer roller into position on the left. Make sure that the collar on the left side is oriented correctly, with the open end face-down (the solid end is face-up). Figure 1-30 Install the left end of the transfer roller Step 5: Install the toner cartridge 1. Install the toner cartridge. Figure 1-31 Install the toner cartridge 26 Chapter 1 Removal and replacement ENWW 2. Close the cartridge door. Figure 1-32 Close the cartridge door ENWW Removal and replacement procedures 27 Removal and replacement: Pickup, feed, and separation rollers (Trays 2-6 and 1,500-sheet highcapacity input feeder) ● Introduction ● Step 1: Remove the tray ● Step 2: Remove the pickup, feed, and separation rollers (trays 2-6) ● Step 3: Unpack the replacement pickup, feed, and separation rollers ● Step 4: Install the pickup, feed, and separation rollers (trays 2-6) ● Step 5: Install the tray ● Step 6: Remove the pickup, feed, and separation rollers (HCI) ● Step 7: Unpack the replacement pickup, feed, and separation rollers ● Step 8: Install the pickup, feed, and separation rollers (HCI) Introduction This document provides the procedures to remove and replace the pickup, feed, and separation rollers for Tray 2, the optional 500-sheet paper feeders, and the 1,500-sheet high-capacity input feeder (HCI). Before performing service Turn the printer power off ◦ Disconnect the power cable. WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the power cord before attempting to service the printer. Use the table below to identify the correct part number for your printer. To order the part, go to www.hp.com/buy/parts. Trays 2-6 pickup, feed, and separation rollers part number E6B67-67905 Trays 2-6 rollers with instruction guide Required tools ● No special tools are required to install this part. After performing service Turn the printer power on ◦ Connect the power cable. ◦ Use the power switch to turn the power on. Post service test Make sure that the printer initializes to a Ready state. 28 Chapter 1 Removal and replacement ENWW Print a configuration page to make sure that the printer is functioning correctly. Step 1: Remove the tray ▲ Pull the tray out, slightly lift up, and then pull it completely out of the printer to remove it. Figure 1-33 Remove the tray Step 2: Remove the pickup, feed, and separation rollers (trays 2-6) CAUTION: When handling the rollers, avoid touching the roller surfaces. Skin oils and fingerprints on a roller surface can cause print-quality problems. 1. Place the tray on a level work surface. Locate and open the spring-loaded cover that is next to the roller in the tray. Figure 1-34 Open the cover ENWW Removal and replacement procedures 29 2. Pinch the blue tab that is on the left side of the roller, and then slide the roller off of the shaft. Figure 1-35 Remove the feed roller 3. Inside the tray cavity, pinch the blue tab that is on the left side of the upper feed roller (callout 1), and then slide the roller off of the shaft (callout 2). Figure 1-36 Remove the feed roller 2 1 30 Chapter 1 Removal and replacement ENWW 4. Inside the tray cavity, pinch the blue tab that is on the left side of the lower pick roller (callout 1), and then slide the roller off of the shaft (callout 2). Figure 1-37 Remove the pick roller 2 1 Step 3: Unpack the replacement pickup, feed, and separation rollers Unpack the replacement parts from the packaging. http://www8.hp.com/us/en/hp-information/environment/product-recycling.html NOTE: HP recommends responsible disposal of the defective parts. Figure 1-38 Recycle and unpack Step 4: Install the pickup, feed, and separation rollers (trays 2-6) 1. ENWW Inside the tray cavity, slide the lower pick roller onto the shaft. You might have to rotate the roller while sliding it onto the shaft to make sure it clicks into place. Removal and replacement procedures 31 Figure 1-39 Install the pick roller 2. Inside the tray cavity, slide the upper feed roller onto the shaft. You might have to rotate the roller while sliding it onto the shaft to make sure it clicks into place. Figure 1-40 Install the feed roller 32 Chapter 1 Removal and replacement ENWW 3. Open the spring-loaded cover that is next to the roller in the tray. Figure 1-41 Open the cover 4. Before installing the feed roller, make sure that the torque limiter (the white roller on the shaft next to the feed roller) is correctly positioned against the locking pins on the shaft. Figure 1-42 Align the torque limiter ENWW Removal and replacement procedures 33 5. Slide the feed roller onto the shaft. You might have to rotate the roller while sliding it onto the shaft to make sure it clicks into place. Figure 1-43 Install the feed roller Step 5: Install the tray ▲ Lift the tray up slightly and install the back edge of the tray into the tray cavity. Lower the tray, and then slide it into the printer. Figure 1-44 Install the tray Step 6: Remove the pickup, feed, and separation rollers (HCI) If the printer does not have the optional HCI installed, skip the remaining steps in this procedure. 1. 34 Press on the latch (callout 1), and then open the feeder door (callout 2). Chapter 1 Removal and replacement ENWW Figure 1-45 Open the feeder door 2 2. 1 Open the separation-roller cover. Figure 1-46 Open the separation-roller cover ENWW Removal and replacement procedures 35 3. Pinch the blue tab that is on the left side of the separation roller, and then slide the roller off of the shaft. Figure 1-47 Remove the separation roller 4. Inside the tray cavity, pinch the blue tab that is on the left side of the upper feed roller (callout 1), and then slide the roller off of the shaft (callout 2). Figure 1-48 Remove the feed roller 2 1 36 Chapter 1 Removal and replacement ENWW 5. Inside the tray cavity, pinch the blue tab that is on the left side of the lower pick roller (callout 1), and then slide the roller off of the shaft (callout 2). Figure 1-49 Remove the pick roller 2 1 Step 7: Unpack the replacement pickup, feed, and separation rollers Unpack the replacement parts from the packaging. http://www8.hp.com/us/en/hp-information/environment/product-recycling.html CAUTION: When handling the rollers, avoid touching the roller surfaces. Skin oils and fingerprints on a roller surface can cause print-quality problems. NOTE: HP recommends responsible disposal of the defective parts. The number of rollers replaced depends upon the number of input accessories installed. Figure 1-50 Recycle and unpack Step 8: Install the pickup, feed, and separation rollers (HCI) CAUTION: When handling the rollers, avoid touching the roller surfaces. Skin oils and fingerprints on a roller surface can cause print-quality problems. 1. ENWW Inside the tray cavity, slide the lower pick roller onto the shaft. You might have to rotate the roller while sliding it onto the shaft to make sure it clicks into place. Removal and replacement procedures 37 Figure 1-51 Install the pick roller 2. Inside the tray cavity, slide the upper feed roller onto the shaft. You might have to rotate the roller while sliding it onto the shaft to make sure it clicks into place. Figure 1-52 Install the feed roller 38 Chapter 1 Removal and replacement ENWW 3. Open the separation-roller cover. Figure 1-53 Open the separation-roller cover 4. Before installing the feed roller, make sure that the torque limiter (the white plastic roller on the shaft next to the feed roller) is correctly positioned against the locking pins on the shaft. Figure 1-54 Check the torque limiter ENWW Removal and replacement procedures 39 5. Slide the feed roller onto the shaft. You might have to rotate the roller while sliding it onto the shaft to make sure it clicks into place. Figure 1-55 Install the feed roller 6. Close the feeder door. Figure 1-56 Close the feeder door 40 Chapter 1 Removal and replacement ENWW Removal and replacement: Hard-disk drive (HDD) ● Introduction ● Step 1: Remove the formatter cover ● Step 2: Remove the hard-disk drive ● Step 3: Unpack the replacement hard-disk drive ● Step 4: Install the hard-disk drive ● Step 5: Install the formatter cover ● Step 6: Reinstall the product firmware Introduction This document provides the procedures to remove and replace the hard-disk drive. Before performing service Turn the printer power off ◦ Disconnect the power cable. WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the power cord before attempting to service the printer. ◦ Disconnect all network cables. CAUTION: This part contains components that are electrostatic discharge (ESD) sensitive. To reduce the possibility of ESD damage, always touch the sheet-metal chassis to ground yourself before touching an ESD-sensitive part. IMPORTANT: Do not replace the formatter, DC controller, and eMMC PCA or hard-disk drive simultaneously during a single printer servicing. Doing so might cause the printer to become unstable or inoperable. Use the table below to identify the correct part number for your printer. To order the part, go to www.hp.com/buy/parts. Hard-disk drive part number B5L29-67901 Hard-disk drive kit Required tools ● ENWW No special tools are required to remove this part. Removal and replacement procedures 41 After performing service Turn the printer power on ◦ Connect the power cable. ◦ Use the power switch to turn the power on. Post service test Make sure that the printer initializes to a Ready state. Print a configuration page to make sure that the printer is functioning correctly. Step 1: Remove the formatter cover 1. Grasp the handle on the formatter cover (callout 1), and then slide the cover toward the rear of the printer to remove it. Figure 1-57 Remove the formatter cover 1 42 Chapter 1 Removal and replacement ENWW 2. Open the formatter case door. Figure 1-58 Open the formatter case door Step 2: Remove the hard-disk drive 1. Locate the hard-disk drive (HDD) on the formatter. Figure 1-59 Locate the hard-disk drive ENWW Removal and replacement procedures 43 2. Release one tab (callout 1), grasp the HDD mounting bracket, and then rotate the connector end of the bracket up (callout 2) and away from the formatter to release it. Figure 1-60 Release the HDD 2 1 2 3. Slide the HDD toward the front of the printer (callout 1) to release one tab (callout 2) from the slot (callout 3) in the formatter case, and then remove the HDD. Figure 1-61 Remove HDD 3 1 2 Step 3: Unpack the replacement hard-disk drive Unpack the replacement assembly from the packaging. CAUTION: This part contains components that are electrostatic discharge (ESD) sensitive. To reduce the possibility of ESD damage, always touch the sheet-metal chassis to ground yourself before touching an ESD-sensitive part. 44 Chapter 1 Removal and replacement ENWW http://www8.hp.com/us/en/hp-information/environment/product-recycling.html NOTE: HP recommends responsible disposal of the defective assembly. Figure 1-62 Recycle and unpack Step 4: Install the hard-disk drive 1. Install the tab (callout 1) on the HDD bracket into the slot (callout 2) on the formatter case, and then slide the HDD toward the back of the printer (callout 3). TIP: If this is the first time the HDD is being installed, remove the pre-scored label that covers the slot in the chassis (callout 2). Figure 1-63 Install the tab 2 3 1 ENWW Removal and replacement procedures 45 2. Rotate the HDD down toward the formatter and press down. Make sure that the retainer tab (callout 1) latches into the hole (callout 2) on the formatter, and that the connector latch (callout 3) snaps into the connector (callout 4). Figure 1-64 Install the HDD 4 3 2 1 3. Verify that the HDD is fully seated in the connector (callout 1) and that the retainer tab (callout 2) is latched. Figure 1-65 Verify HDD installation 1 2 Step 5: Install the formatter cover 1. 46 Close the formatter case door. Chapter 1 Removal and replacement ENWW Figure 1-66 Close the formatter case door 2. Align the tabs (callout 1) on the formatter cover with the slots (callout 2) in the right cover, and then slide the formatter cover toward the front of the printer to install it. Figure 1-67 Align the tabs and slots 2 1 Step 6: Reinstall the product firmware NOTE: 1. If this installation is a replacement HDD, use the following steps to reinstall the firmware. Do the one of the following: ● In the U.S., go to www.hp.com/support/ljM604, www.hp.com/support/ljM605, www.hp.com/ support/ljM606. a. ENWW Select Get drivers, Software, and Firmware, and then select the appropriate product by name. Removal and replacement procedures 47 NOTE: More than one product model might be listed. Make sure to select the correct model so that the upgraded firmware supports all of the product functions. ● b. Select the driver language and operating system. c. Locate the firmware download, and then select Download. Outside the U.S., go to www.hp.com/support. a. Select your country/region. b. Select Drivers & Downloads. c. Enter the product name in the Find my product dialogue box, and then select Go. TIP: Click on the How do I find my product name/number? link to see a short video on identifying the printer name and number. d. Select the appropriate product by name. NOTE: More than one product model might be listed. Make sure to select the correct model so that the upgraded firmware supports all of the product functions. e. Select the driver language and operating system. f. Locate the firmware download, and then select Download. 2. Copy the firmware upgrade file to the root directory of a USB flash drive. The firmware upgrade file has a .bdl extension. 3. Insert the USB flash drive into the USB port near the printer control panel. 4. Turn on the printer. 5. The following message displays on the control panel depending on product configuration: ● eMMC only installed: Error: 99.39.67 eMMC Not Bootable ● Optional HDD installed: Error: 99.09.63 Incorrect Disk Touch the OK button to continue. 6. Wait for the Pre-Boot menu to appear on the control-panel display, and then touch the down arrow button to scroll to 3 Administrator. Touch the OK button to select it. 7. Touch the down arrow button to scroll to 1 Download. Touch the OK button to select it. 8. Touch the down arrow button to scroll to 3 USB Thumbdrive. Touch the OK button to select it. 9. Several .bdl files might be listed. Touch the down arrow button to scroll to the firmware upgrade file that you downloaded previously. Touch the OK button to select it. 10. Wait while the file transfers. When the transfer is complete, the message Complete displays on the screen. 11. Turn the printer off, remove the USB flash drive, and then turn the printer on. Wait for several minutes while the printer initializes. If the upgrade is unsuccessful, try sending the firmware upgrade file again. 48 Chapter 1 Removal and replacement ENWW NOTE: If the upgrade fails again, contact HP support at www.hp.com/support/ljM604, www.hp.com/ support/ljM605, www.hp.com/support/ljM606. ENWW Removal and replacement procedures 49 Removal and replacement: Torque limiter (trays 2-6 and 1,500-sheet high-capacity input feeder) ● Introduction ● Step 1: Remove the tray ● Step 2: Remove the torque limiter (trays 2-6) ● Step 3: Unpack the replacement torque limiter ● Step 4: Install the torque limiter (trays 2-6) ● Step 5: Install the tray ● Step 6: Remove the torque limiter (HCI) ● Step 7: Unpack the replacement torque limiter ● Step 8: Install the torque limiter (HCI) Introduction This document provides the procedures to remove and replace the torque limiter for Tray 2, the optional 500sheet paper feeders, and the 1,500-sheet high-capacity input feeder (HCI). Before performing service Turn the printer power off ◦ Disconnect the power cable. WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the power cord before attempting to service the printer. Use the table below to identify the correct part number for your printer. To order the part, go to www.hp.com/buy/parts. Torque limiter part number E6B67-67926 Torque limiter with instruction guide Required tools ● No special tools are required to remove this part. After performing service Turn the printer power on ◦ Connect the power cable. ◦ Use the power switch to turn the power on. Post service test Make sure that the printer initializes to a Ready state. Print a configuration page to make sure that the printer is functioning correctly. 50 Chapter 1 Removal and replacement ENWW Step 1: Remove the tray ▲ Pull the tray out, slightly lift up, and then pull it completely out of the printer to remove it. Figure 1-68 Remove the tray Step 2: Remove the torque limiter (trays 2-6) CAUTION: When handling the rollers, avoid touching the roller surfaces. Skin oils and fingerprints on a roller surface can cause print-quality problems. 1. Place the tray on a level work surface. Locate and open the spring-loaded cover that is next to the roller in the tray. Figure 1-69 Open the cover ENWW Removal and replacement procedures 51 2. Pinch the blue tab that is on the left side of the roller, and then slide the roller off of the shaft. Figure 1-70 Remove the feed roller 3. Slide the torque limiter off of the shaft to remove it. Figure 1-71 Remove the torque limiter Step 3: Unpack the replacement torque limiter Unpack the replacement part from the packaging. http://www8.hp.com/us/en/hp-information/environment/product-recycling.html NOTE: 52 HP recommends responsible disposal of the defective parts. Chapter 1 Removal and replacement ENWW Figure 1-72 Recycle and unpack Step 4: Install the torque limiter (trays 2-6) 1. Open the spring-loaded cover on the tray. Figure 1-73 Open the cover ENWW Removal and replacement procedures 53 2. Slide the torque limiter onto the shaft. Figure 1-74 Install the torque limiter 3. Before installing the feed roller, make sure that the torque limiter is correctly positioned against the locking pins on the shaft. Figure 1-75 Align the torque limiter 54 Chapter 1 Removal and replacement ENWW 4. Slide the feed roller onto the shaft. You might have to rotate the roller while sliding it onto the shaft to make sure it clicks into place. Figure 1-76 Install the feed roller Step 5: Install the tray ▲ Lift the tray up slightly and install the back edge of the tray into the tray cavity. Lower the tray, and then slide it into the printer. Figure 1-77 Install the tray Step 6: Remove the torque limiter (HCI) CAUTION: When handling the rollers, avoid touching the roller surfaces. Skin oils and fingerprints on a roller surface can cause print-quality problems. ENWW Removal and replacement procedures 55 If the printer does not have the optional HCI installed, skip the remaining steps in this procedure. 1. Press on the latch (callout 1), and then open the feeder door (callout 2). Figure 1-78 Open the feeder door 2 2. 1 Open the separation-roller cover. Figure 1-79 Open the separation-roller cover 56 Chapter 1 Removal and replacement ENWW 3. Pinch the blue tab that is on the left side of the separation roller, and then slide the roller off of the shaft. Figure 1-80 Remove the separation roller 4. Slide the torque limiter off of the shaft to remove it. Figure 1-81 Remove the torque limiter Step 7: Unpack the replacement torque limiter Unpack the replacement part from the packaging. http://www8.hp.com/us/en/hp-information/environment/product-recycling.html NOTE: ENWW HP recommends responsible disposal of the defective part. Removal and replacement procedures 57 Figure 1-82 Recycle and unpack Step 8: Install the torque limiter (HCI) CAUTION: When handling the rollers, avoid touching the roller surfaces. Skin oils and fingerprints on a roller surface can cause print-quality problems. 1. Open the separation-roller cover. Figure 1-83 Open the separation-roller cover 2. Slide the torque limiter onto the shaft. Figure 1-84 Install the torque limiter 58 Chapter 1 Removal and replacement ENWW 3. Before installing the feed roller, make sure that the torque limiter is correctly positioned against the locking pins on the shaft. Figure 1-85 Align the torque limiter 4. Slide the feed roller onto the shaft. You might have to rotate the roller while sliding it onto the shaft to make sure it clicks into place. CAUTION: When handling the rollers, avoid touching the roller surfaces. Skin oils and fingerprints on a roller surface can cause print-quality problems. Figure 1-86 Install the feed roller ENWW Removal and replacement procedures 59 5. Close the feeder door. Figure 1-87 Close the feeder door 60 Chapter 1 Removal and replacement ENWW Removal and replacement: Trusted platform module (TPM) PCA ● Introduction ● Step 1: Remove the formatter cover ● Step 2: Remove the TPM ● Step 3: Unpack the TPM ● Step 4: Install the TPM ● Step 5: Install the formatter cover Introduction This document provides the procedures to remove and replace the trusted platform module (TPM) PCA. Before performing service Turn the printer power off ◦ Disconnect the power cable. WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the power cord before attempting to service the printer. Use the table below to identify the correct part number for your printer, and then go to www.hp.com/buy/ parts to order the kit. Trusted platform module (TPM) part number BF5S62-67901 HP trusted platform module with instruction guide Required tools ● #2 Phillips screwdriver with a magnetic tip After performing service Turn the printer power on ◦ Connect the power cable. ◦ Use the power switch to turn the power on. Post service test Make sure that the printer initializes to a Ready state. Print a configuration page to make sure that the printer is functioning correctly. Step 1: Remove the formatter cover 1. ENWW Grasp the handle on the formatter cover (callout 1), and then slide the cover toward the rear of the printer to remove it. Removal and replacement procedures 61 Figure 1-88 Remove the formatter cover 1 2. Open the formatter case door. Figure 1-89 Open the formatter case door Step 2: Remove the TPM 1. 62 Locate the trusted platform module (TPM) installed on the formatter. Chapter 1 Removal and replacement ENWW Figure 1-90 Locate the TPM 2. Pull the TPM straight off of the formatter to remove it. Figure 1-91 Remove the TPM Step 3: Unpack the TPM Unpack the replacement part from the packaging. http://www8.hp.com/us/en/hp-information/environment/product-recycling.html NOTE: ENWW HP recommends responsible disposal of the defective part. Removal and replacement procedures 63 Figure 1-92 Recycle and unpack Step 4: Install the TPM 1. Note that the TPM connector (callout 1) is keyed, and can only be installed in one direction in the formatter connector (callout 2). Figure 1-93 TPM connector 2 1 64 Chapter 1 Removal and replacement ENWW 2. Align the connector on the TPM with the connector on the formatter, and then push the TPM onto the formatter to install it. Verify that the TPM is fully seated in the connector. Figure 1-94 Install the TPM Step 5: Install the formatter cover 1. Close the formatter case door. Figure 1-95 Close the formatter case door ENWW Removal and replacement procedures 65 2. Align the tabs (callout 1) on the formatter cover with the slots (callout 2) in the right cover, and then slide the formatter cover toward the front of the printer to install it. Figure 1-96 Align the tabs and slots 2 1 66 Chapter 1 Removal and replacement ENWW Removal and replacement: embedded MultiMedia Card (eMMC) ● Introduction ● Step 1: Remove the formatter cover ● Step 2: Remove the eMMC ● Step 3: Unpack the replacement eMMC ● Step 4: Install the eMMC ● Step 5: Install the formatter cover ● Step 6: Reinstall the product firmware Introduction This document provides the procedures to remove and replace the eMMC component. Before performing service Turn the printer power off ◦ Disconnect the power cable. WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the power cord before attempting to service the printer. ◦ Disconnect all network cables. CAUTION: This part contains components that are electrostatic discharge (ESD) sensitive. To reduce the possibility of ESD damage, always touch the sheet-metal chassis to ground yourself before touching an ESD-sensitive part. IMPORTANT: Do not replace the formatter, DC controller, and eMMC PCA or hard-disk drive simultaneously during a single printer servicing. Doing so might cause the printer to become unstable or inoperable. NOTE: Data stored on the eMMC is not secure and cannot be encrypted. Use the table below to identify the correct part number for your printer. To order the part, go to www.hp.com/buy/parts. eMMC component part number B5L32-60101 eMMC PCA with instruction guide Required tools ● ENWW No special tools are required to install this part. Removal and replacement procedures 67 After performing service Turn the printer power on ◦ Connect the power cable. ◦ Use the power switch to turn the power on. Post service test Make sure that the printer initializes to a Ready state. Print a configuration page to make sure that the printer is functioning correctly. Step 1: Remove the formatter cover 1. Grasp the handle on the formatter cover (callout 1), and then slide the cover toward the rear of the printer to remove it. Figure 1-97 Remove the formatter cover 1 68 Chapter 1 Removal and replacement ENWW 2. Open the formatter case door. Figure 1-98 Open the formatter case door Step 2: Remove the eMMC 1. Disconnect two connectors (callout 1). Figure 1-99 Disconnect two connectors 1 ENWW Removal and replacement procedures 69 2. Locate the eMMC component on the formatter. Figure 1-100 Locate the eMMC component 3. Pull the eMMC straight off of the formatter to remove it. Figure 1-101 Remove the eMMC Step 3: Unpack the replacement eMMC Unpack the replacement part from the packaging. CAUTION: This part contains components that are electrostatic discharge (ESD) sensitive. To reduce the possibility of ESD damage, always touch the sheet-metal chassis to ground yourself before touching an ESD-sensitive part. http://www8.hp.com/us/en/hp-information/environment/product-recycling.html 70 Chapter 1 Removal and replacement ENWW NOTE: HP recommends responsible disposal of the defective part. Figure 1-102 Recycle and unpack Step 4: Install the eMMC 1. Before installing the new eMMC component, note that the eMMC connector (callout 1) is keyed, and can only be installed in one direction onto the formatter connector (callout 2). Figure 1-103 eMMC connector 2 1 ENWW Removal and replacement procedures 71 2. Align the connector on the eMMC with the connector on the formatter, and then push the eMMC onto the formatter to install it. Verify that the eMMC is fully seated in the connector. Figure 1-104 Install eMMC 3. Connect two connectors (callout 1). Figure 1-105 Connect two connectors 1 Step 5: Install the formatter cover 1. 72 Close the formatter case door. Chapter 1 Removal and replacement ENWW Figure 1-106 Close the formatter case door 2. Align the tabs (callout 1) on the formatter cover with the slots (callout 2) in the right cover, and then slide the formatter cover toward the front of the printer to install it. Figure 1-107 Align the tabs and slots 2 1 Step 6: Reinstall the product firmware NOTE: 1. If this installation is a replacement eMMC, use the following steps to reinstall the firmware. Do the one of the following: ● In the U.S., go to www.hp.com/support/ljM604, www.hp.com/support/ljM605, www.hp.com/ support/ljM606. a. ENWW Select Get drivers, Software, and Firmware, and then select the appropriate product by name. Removal and replacement procedures 73 NOTE: More than one product model might be listed. Make sure to select the correct model so that the upgraded firmware supports all of the product functions. ● b. Select the driver language and operating system. c. Locate the firmware download, and then select Download. Outside the U.S., go to www.hp.com/support. a. Select your country/region. b. Select Drivers & Downloads. c. Enter the product name in the Find my product dialogue box, and then select Go. TIP: Click on the How do I find my product name/number? link to see a short video on identifying the printer name and number. d. Select the appropriate product by name. NOTE: More than one product model might be listed. Make sure to select the correct model so that the upgraded firmware supports all of the product functions. e. Select the driver language and operating system. f. Locate the firmware download, and then select Download. 2. Copy the firmware upgrade file to the root directory of a USB flash drive. The firmware upgrade file has a .bdl extension. 3. Insert the USB flash drive into the USB port near the printer control panel. 4. Turn on the printer. 5. The following message displays on the control panel depending on product configuration: ● eMMC only installed: Error: 99.39.67 eMMC Not Bootable ● Optional HDD installed: Error: 99.09.63 Incorrect Disk Touch the OK button to continue. 6. Wait for the Pre-Boot menu to appear on the control-panel display, and then touch the down arrow button to scroll to 3 Administrator. Touch the OK button to select it. 7. Touch the down arrow button to scroll to 1 Download. Touch the OK button to select it. 8. Touch the down arrow button to scroll to 3 USB Thumbdrive. Touch the OK button to select it. 9. Several .bdl files might be listed. Touch the down arrow button to scroll to the firmware upgrade file that you downloaded previously. Touch the OK button to select it. 10. Wait while the file transfers. When the transfer is complete, the message Complete displays on the screen. 11. Turn the printer off, remove the USB flash drive, and then turn the printer on. Wait for several minutes while the printer initializes. If the upgrade is unsuccessful, try sending the firmware upgrade file again. 74 Chapter 1 Removal and replacement ENWW NOTE: If the upgrade fails again, contact HP support at www.hp.com/support/ljM604, www.hp.com/ support/ljM605, www.hp.com/support/ljM606. ENWW Removal and replacement procedures 75 Removal and replacement: Dual in-line memory module (DIMM) ● Introduction ● Step 1: Remove the formatter cover ● Step 2: Remove the hard-disk drive (HDD) ● Step 3: Remove the memory DIMM ● Step 4: Unpack the replacement memory DIMM ● Step 5: Install the memory DIMM ● Step 6: Install the hard-disk drive (HDD) ● Step 7: Install the formatter cover Introduction This document provides the procedures to remove and replace the memory DIMM. Before performing service Turn the printer power off ◦ Disconnect the power cable. WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the power cord before attempting to service the printer. CAUTION: This part contains components that are electrostatic discharge (ESD) sensitive. To reduce the possibility of ESD damage, always touch the sheet-metal chassis to ground yourself before touching an ESD-sensitive part. Use the table below to identify the correct part number for your printer. To order the part, go to www.hp.com/buy/parts. Memory DIMM part number 5851-6422 Memory DIMM with instruction guide Required tools ● No special tools are required to install this part. After performing service Turn the printer power on 76 ◦ Connect the power cable. ◦ Use the power switch to turn the power on. Chapter 1 Removal and replacement ENWW Post service test Make sure that the printer initializes to a Ready state. Print a configuration page to make sure that the printer is functioning correctly. Step 1: Remove the formatter cover 1. Grasp the handle on the formatter cover (callout 1), and then slide the cover toward the rear of the printer to remove it. Figure 1-108 Remove the formatter cover 1 2. Open the formatter case door. Figure 1-109 Open the formatter case door ENWW Removal and replacement procedures 77 Step 2: Remove the hard-disk drive (HDD) NOTE: If the optional HDD is not installed, skip this step and go to Step 3: Remove the memory DIMM on page 79. 1. Locate the hard-disk drive (HDD) on the formatter. Figure 1-110 Locate the hard-disk drive 2. Release one tab (callout 1), grasp the HDD mounting bracket, and then rotate the connector end of the bracket up (callout 2) and away from the formatter to release it. Figure 1-111 Release the HDD 1 2 2 78 Chapter 1 Removal and replacement ENWW 3. Slide the HDD toward the front of the printer (callout 1) to release one tab (callout 2) from the slot (callout 3) in the formatter case, and then remove the HDD. Figure 1-112 Remove HDD 3 1 2 Step 3: Remove the memory DIMM 1. Locate the memory DIMM installed on the formatter. Figure 1-113 Locate the DIMM ENWW Removal and replacement procedures 79 2. Pull the DIMM straight off of the formatter to remove it. Figure 1-114 Remove the DIMM Step 4: Unpack the replacement memory DIMM Unpack the replacement part from the packaging. CAUTION: This part contains components that are electrostatic discharge (ESD) sensitive. To reduce the possibility of ESD damage, always touch the sheet-metal chassis to ground yourself before touching an ESD-sensitive part. http://www8.hp.com/us/en/hp-information/environment/product-recycling.html NOTE: HP recommends responsible disposal of the defective part. Figure 1-115 Recycle and unpack Step 5: Install the memory DIMM 1. 80 Note that the DIMM connector (callout 1) is keyed, and can only be installed in one direction in the formatter connector (callout 2). Chapter 1 Removal and replacement ENWW Figure 1-116 DIMM connector 2 1 2. Align the connector on the DIMM with the connector on the formatter, and then push the DIMM onto the formatter to install it. Verify that the DIMM is fully seated in the connector. Figure 1-117 Install the DIMM Step 6: Install the hard-disk drive (HDD) NOTE: If the optional HDD was not removed, skip this step and go to Step 7: Install the formatter cover on page 83. 1. Install the tab (callout 1) on the HDD bracket into the slot (callout 2) on the formatter case, and then slide the HDD toward the back of the printer (callout 3). TIP: If this is the first time the HDD is being installed, remove the pre-scored label that covers the slot in the chassis (callout 2). ENWW Removal and replacement procedures 81 Figure 1-118 Install the tab 2 3 1 2. Rotate the HDD down toward the formatter and press down. Make sure that the retainer tab (callout 1) latches into the hole (callout 2) on the formatter, and that the connector latch (callout 3) snaps into the connector (callout 4). Figure 1-119 Install the HDD 4 3 2 1 82 Chapter 1 Removal and replacement ENWW 3. Verify that the HDD is fully seated in the connector (callout 1) and that the retainer tab (callout 2) is latched. Figure 1-120 Verify HDD installation 1 2 Step 7: Install the formatter cover 1. Close the formatter case door. Figure 1-121 Close the formatter case door ENWW Removal and replacement procedures 83 2. Align the tabs (callout 1) on the formatter cover with the slots (callout 2) in the right cover, and then slide the formatter cover toward the front of the printer to install it. Figure 1-122 Align the tabs and slots 2 1 84 Chapter 1 Removal and replacement ENWW Removal and replacement: Control panel (M605x, M606x) ● Introduction ● Step 1: Remove the control panel ● Step 2: Unpack the replacement control panel ● Step 3: Install the control panel Introduction This document provides the procedures to remove and replace the control panel for the M605x and M606x models. Before performing service Turn the printer power off ◦ Disconnect the power cable. WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the power cord before attempting to service the printer. Use the table below to identify the correct part number for your printer. To order the part, go to www.hp.com/buy/parts. Control panel (M605x, M606x part number E6B67-67914 Control panel (M605x, M606x) with reversible screwdriver and instruction guide Required tools ● Reversible small, flat-blade screwdriver and #2 Phillips screwdriver (included with the control panel) After performing service Turn the printer power on ◦ Connect the power cable. ◦ Use the power switch to turn the power on. Post service test Make sure that the control panel display illuminates and the startup screens display as the printer initializes. When the printer reaches the Ready state, make sure that the control panel works correctly by scrolling through the control panel menus. Step 1: Remove the control panel 1. ENWW Tilt the control panel up. Removal and replacement procedures 85 Figure 1-123 Tilt the control panel up 2. Before proceeding, take note of the location of the tabs (callout 1) on the control-panel screws cover. Use a small flat-blade screwdriver to release these tabs at the top of the cover. Figure 1-124 Release tabs 1 86 Chapter 1 Removal and replacement ENWW 3. Rotate the cover away from the control panel base to remove it. Figure 1-125 Rotate cover away 4. Remove two screws (callout 1). Figure 1-126 Remove two screws 1 ENWW Removal and replacement procedures 87 5. Rotate the control-panel base toward the front of the printer. Figure 1-127 Rotate the control panel base 6. Disconnect one USB cable (callout 1), and one connector (callout 2). Figure 1-128 Disconnect connectors 2 1 88 Chapter 1 Removal and replacement ENWW 7. Remove the control panel. Figure 1-129 Remove the control panel Step 2: Unpack the replacement control panel Unpack the replacement part from the packaging. http://www8.hp.com/us/en/hp-information/environment/product-recycling.html NOTE: HP recommends responsible disposal of the defective part. Figure 1-130 Recycle and unpack Step 3: Install the control panel 1. ENWW Open the replacement control panel, and then position the tabs (callout 1) on the control panel in the slots (callout 2) in the printer. Removal and replacement procedures 89 Figure 1-131 Reinstall the control panel 1 2 2. Connect one USB cable (callout 1), and one connector (callout 2). Figure 1-132 Connect connectors 2 1 90 Chapter 1 Removal and replacement ENWW 3. Rotate the control-panel base down onto the printer. Figure 1-133 Rotate the control-panel base down 4. Install two screws (callout 1). Figure 1-134 Install two screws 1 ENWW Removal and replacement procedures 91 5. Position the screw cover mounting feet into the slots in the top cover (callout 1), and then rotate the cover toward the control-panel base (callout 2) to install it. NOTE: Make sure that the tabs on the cover (callout 3) snap into place. Figure 1-135 Install screw cover 1 2 3 92 Chapter 1 Removal and replacement ENWW Customer self-repair (CSR) B parts and assemblies ● Removal and replacement: Tray 1 rollers The CSR level indicates the expected difficulty the customer will experience when removing and replacing an assembly. The CSR B assemblies in this section might be difficult for the customer to remove and replace. ENWW Removal and replacement procedures 93 Removal and replacement: Tray 1 rollers ● Introduction ● Step 1: Remove the Tray 1 rollers ● Step 2: Unpack the replacement Tray 1 rollers ● Step 3: Install the Tray 1 rollers Introduction This document provides the procedures to remove and replace the Tray 1 rollers. Before performing service Turn the printer power off ◦ Disconnect the power cable. WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the power cord before attempting to service the printer. Use the table below to identify the correct part number for your printer. To order the part, go to www.hp.com/buy/parts. Tray 1 rollers part number E6B67-67906 Tray 1 rollers with instruction guide Required tools ● #2 Phillips screwdriver with a magnetic tip After performing service Turn the printer power on ◦ Connect the power cable. ◦ Use the power switch to turn the power on. Post service test Make sure that the printer initializes to a Ready state. Print a configuration page to make sure that the printer is functioning correctly. Step 1: Remove the Tray 1 rollers CAUTION: When handling the rollers, avoid touching the roller surfaces. Skin oils and fingerprints on a roller surface can cause print-quality problems. 1. 94 Open the front cover. Chapter 1 Removal and replacement ENWW Figure 1-136 Open the front cover 2. Rotate the spring-loaded cover downward to gain access to the separation roller. NOTE: The envelope feeder cover is not shown in this figure. The cover might be installed in this area (callout 1) on some printers. Figure 1-137 Open the separation roller cover 1 ENWW Removal and replacement procedures 95 3. Slide the separation roller (callout 1) to the left. Figure 1-138 Slide the separation roller 1 4. Remove the separation roller. Figure 1-139 Remove the separation roller 96 Chapter 1 Removal and replacement ENWW 5. Remove one screw (callout 1). Figure 1-140 Remove one screw 1 6. Push down on the roller-shaft bushing (callout 1) to release two alignment pins, and then slide the bushing to the left and off of the shaft to remove it. Figure 1-141 Remove the bushing 1 ENWW Removal and replacement procedures 97 7. Slide the Tray 1 rollers cover slightly to the left to release it, and then lift the cover up to remove it. Figure 1-142 Remove the cover 8. Slide the Tray 1 pickup roller (callout 1) and the feed roller (callout 2) to the left and off of the shafts to remove them. Figure 1-143 Remove the Tray 1 pickup and feed rollers 1 2 Step 2: Unpack the replacement Tray 1 rollers Unpack the replacement parts from the packaging. http://www8.hp.com/us/en/hp-information/environment/product-recycling.html NOTE: 98 HP recommends responsible disposal of the defective parts. Chapter 1 Removal and replacement ENWW Figure 1-144 Recycle and unpack Step 3: Install the Tray 1 rollers 1. Slide the Tray 1 pickup roller (callout 1) and the feed roller (callout 2) to the right and onto the shafts to install them. Figure 1-145 Install the Tray 1 pickup and feed rollers 1 2 TIP: ENWW The pickup roller must fit over the drive tabs (callout 1) on the roller-drive gear (callout 2). Removal and replacement procedures 99 1 2. 2 Position the Tray 1 rollers cover over the pickup and feed rollers (callout 1), and then slide the cover to the right (callout 2) to install it. Figure 1-146 Remove the cover 1 2 100 Chapter 1 Removal and replacement ENWW 3. Slide the roller-shaft bushing (callout 1) to the right and onto the shaft to install it. Figure 1-147 Install the bushing 1 4. Install one screw (callout 1). Figure 1-148 Install one screw 1 ENWW Removal and replacement procedures 101 5. Rotate the spring-loaded cover downward. NOTE: The envelope feeder cover is not shown in this figure. The cover might be installed in this area (callout 1) on some printers. Figure 1-149 Open the separation roller cover 1 6. Position the separation roller onto the shaft. Figure 1-150 Position the separation roller 102 Chapter 1 Removal and replacement ENWW 7. Slide the separation roller (callout 1) to the right until it clicks into place. Figure 1-151 Install the separation roller 1 8. Close the front cover. Figure 1-152 Close the front cover ENWW Removal and replacement procedures 103 Field replaceable units (FRUs) Removal and replacement: External panels, covers, and doors ● Removal and replacement: Envelope feeder cover ● Removal and replacement: Duplex accessory cover ● Removal and replacement: Top accessory cover ● Removal and replacement: Rear output bin ● Removal and replacement: Formatter cover ● Removal and replacement: Tray 2 extension door ● Removal and replacement: Front cover ● Removal and replacement: Hardware integration pocket (HIP) cover ● Removal and replacement: Right cover ● Removal and replacement: Left cover ● Removal and replacement: Right front cover ● Removal and replacement: Right rear cover ● Removal and replacement: Top cover (M605x, M606x) ● Removal and replacement: Top cover (M604n/dn, M605n/dn, M606dn) ● Removal and replacement: Control panel (M604n/dn, M605n/dn, M606dn) 104 Chapter 1 Removal and replacement ENWW Removal and replacement: Envelope feeder cover ● Introduction ● Step 1: Remove the envelope feeder cover ● Step 3: Unpack the replacement envelope feeder cover ● Step 3: Install the envelope feeder cover Introduction This document provides the procedures to remove and replace the envelope feeder cover. NOTE: The printer might appear different from some of the figures below; however, the procedures in this section are correct for this printer. Before performing service Use the table below to identify the correct part number for your printer. To order the part, go to www.hp.com/buy/parts. Envelope feeder cover part number RL1-1667-000CN Envelope feeder cover Required tools ● No special tools are required to install this part. After performing service Make sure that the envelope feeder cover is fully seated after replacing it. Step 1: Remove the envelope feeder cover ▲ ENWW Open the front cover. Grasp the envelope feeder cover (callout 1), and then pull it straight out of the printer (callout 2) to remove it. Removal and replacement procedures 105 Figure 1-153 Remove the envelope feeder cover 1 2 Step 3: Unpack the replacement envelope feeder cover Unpack the replacement part from the packaging. http://www8.hp.com/us/en/hp-information/environment/product-recycling.html NOTE: HP recommends responsible disposal of the defective part. Figure 1-154 Recycle and unpack Step 3: Install the envelope feeder cover ▲ Grasp the envelope feeder cover (callout 1), and then push it straight onto the printer (callout 2) to install it. 106 Chapter 1 Removal and replacement ENWW Figure 1-155 Install the envelope feeder cover 1 2 ENWW Removal and replacement procedures 107 Removal and replacement: Duplex accessory cover ● Introduction ● Step 1: Remove the duplex accessory cover ● Step 2: Unpack the replacement duplex accessory cover ● Step 3: Install the duplex accessory cover Introduction This document provides the procedures to remove and replace the duplex accessory cover. Before performing service Use the table below to identify the correct part number for your printer. To order the part, go to www.hp.com/buy/parts. Duplex accessory cover part number RM2-6310-000CN Duplex accessory cover Required tools ● No special tools are required to install this part. After performing service Make sure that the duplex accessory cover is fully seated after replacing it. Step 1: Remove the duplex accessory cover ▲ Pull the duplex accessory cover straight out of the printer to remove it. Figure 1-156 Remove the duplex accessory cover 108 Chapter 1 Removal and replacement ENWW Step 2: Unpack the replacement duplex accessory cover Unpack the replacement part from the packaging. http://www8.hp.com/us/en/hp-information/environment/product-recycling.html NOTE: HP recommends responsible disposal of the defective part. Figure 1-157 Recycle and unpack Step 3: Install the duplex accessory cover ▲ Slide the duplex accessory cover straight into the printer to install it. Figure 1-158 Install the duplex accessory cover ENWW Removal and replacement procedures 109 Removal and replacement: Top accessory cover ● Introduction ● Step 1: Remove the top accessory cover ● Step 2: Unpack the replacement top accessory cover ● Step 3: Install the top accessory cover Introduction This document provides the procedures to remove and replace the top accessory cover. NOTE: The printer might appear different from some of the figures below; however, the procedures in this section are correct for this printer. Before performing service Turn the printer power off ◦ Disconnect the power cable. WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the power cord before attempting to service the printer. Use the table below to identify the correct part number for your printer. To order the part, go to www.hp.com/buy/parts. Top accessory cover part number RL2-1404-000CN Top accessory cover Required tools ● No special tools are required to install this part. After performing service Make sure that the top accessory cover is fully seated after replacing it. Turn the printer power on ◦ Connect the power cable. ◦ Use the power switch to turn the power on. Step 1: Remove the top accessory cover 1. Open the rear output bin. 110 Chapter 1 Removal and replacement ENWW Figure 1-159 Open the rear output bin 2. Lift the top accessory cover up and off of the printer. Figure 1-160 Remove top accessory cover Step 2: Unpack the replacement top accessory cover Unpack the replacement part from the packaging. http://www8.hp.com/us/en/hp-information/environment/product-recycling.html NOTE: ENWW HP recommends responsible disposal of the defective part. Removal and replacement procedures 111 Figure 1-161 Recycle and unpack Step 3: Install the top accessory cover 1. Align the tabs (callout 1) on the top accessory cover with the slots (callout 2) in the top cover. Figure 1-162 Align the tabs and slots 1 2 112 Chapter 1 Removal and replacement ENWW 2. Place the top accessory on top of the printer, and then press down to install it. Figure 1-163 Install the top accessory cover 3. Close the rear output bin. Figure 1-164 Close the rear output bin ENWW Removal and replacement procedures 113 Removal and replacement: Rear output bin ● Introduction ● Step 1: Remove the duplex accessory ● Step 2: Remove the duplex accessory cover ● Step 3: Remove the rear output bin ● Step 4: Unpack the replacement rear output bin ● Step 5: Install the rear output bin ● Step 6: Install the duplex accessory cover ● Step 7: Install the duplex accessory Introduction This document provides the procedures to remove and replace the rear output bin. NOTE: The printer might appear different from some of the figures below; however, the procedures in this section are correct for this printer. Before performing service Turn the printer power off ◦ Disconnect the power cable. WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the power cord before attempting to service the printer. Use the table below to identify the correct part number for your printer. To order the part, go to www.hp.com/buy/parts. Rear output bin part number RM2-6298-000CN Rear output bin Required tools ● No special tools are required to install this part. After performing service Make sure that the rear output bin is fully seated after replacing it. Turn the printer power on ◦ Connect the power cable. ◦ Use the power switch to turn the power on. 114 Chapter 1 Removal and replacement ENWW Post service test Make sure that the printer initializes to a Ready state. Print a page and send it to the rear output bin to make sure that the printer is functioning correctly. Step 1: Remove the duplex accessory NOTE: If the optional duplex accessory is not installed, skip this step and go to Step 2: Remove the duplex accessory cover on page 115. ▲ Slightly lift up on the duplex accessory, and then pull it completely out of the printer to remove it. Figure 1-165 Remove the duplex accessory Step 2: Remove the duplex accessory cover NOTE: If the duplex accessory cover is not installed, skip this step and go to Step 3: Remove the rear output bin on page 116. ▲ ENWW Pull the duplex accessory cover straight out of the printer to remove it. Removal and replacement procedures 115 Figure 1-166 Remove the duplex accessory cover Step 3: Remove the rear output bin 1. Open the rear output bin, and then squeeze the hinge pin out of its mounting hole. Figure 1-167 Release the hinge pin 116 Chapter 1 Removal and replacement ENWW 2. Rotate the output bin away from the printer (callout 1) until the right hinge pin is released, and then slide the output bin to the left (callout 2) to remove it. Figure 1-168 Remove the output bin 1 2 Step 4: Unpack the replacement rear output bin Unpack the replacement part from the packaging. http://www8.hp.com/us/en/hp-information/environment/product-recycling.html NOTE: HP recommends responsible disposal of the defective part. Figure 1-169 Recycle and unpack Step 5: Install the rear output bin 1. ENWW Install the right hinge pin (callout 1), and then rotate the output bin toward the printer (callout 2). Removal and replacement procedures 117 Figure 1-170 Position the output bin 2 2. 1 Make sure that the left hinge pin is installed in the mounting hole. Figure 1-171 Install left hinge pin Step 6: Install the duplex accessory cover NOTE: If the duplex accessory cover was not removed, skip this step and go to Step 7: Install the duplex accessory on page 119. ▲ Slide the duplex accessory cover straight into the printer to install it. 118 Chapter 1 Removal and replacement ENWW Figure 1-172 Install the duplex accessory cover Step 7: Install the duplex accessory NOTE: ▲ If the optional duplex accessory was not removed, skip this step. Slide the duplex accessory straight into the printer to install it. Figure 1-173 Install the duplex accessory ENWW Removal and replacement procedures 119 Removal and replacement: Formatter cover ● Introduction ● Step 1: Remove the formatter cover ● Step 2: Unpack the replacement formatter cover ● Step 3: Install the formatter cover Introduction This document provides the procedures to remove and replace the formatter cover. Before performing service Turn the printer power off ◦ Disconnect the power cable. WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the power cord before attempting to service the printer. Use the table below to identify the correct part number for your printer. To order the part, go to www.hp.com/buy/parts. Formatter cover part number RC4-5802-000CN Formatter cover Required tools ● No special tools are required to install this part. After performing service Make sure that the formatter cover is fully seated after replacing it. Turn the printer power on ◦ Connect the power cable. ◦ Use the power switch to turn the power on. Step 1: Remove the formatter cover ▲ Grasp the handle on the formatter cover (callout 1), and then slide the cover toward the rear of the printer to remove it. 120 Chapter 1 Removal and replacement ENWW Figure 1-174 Remove the formatter cover 1 Step 2: Unpack the replacement formatter cover Unpack the replacement part from the packaging. http://www8.hp.com/us/en/hp-information/environment/product-recycling.html NOTE: HP recommends responsible disposal of the defective part. Figure 1-175 Recycle and unpack Step 3: Install the formatter cover ▲ ENWW Align the tabs (callout 1) on the formatter cover with the slots (callout 2) in the right cover, and then slide the formatter cover toward the front of the printer to install it. Removal and replacement procedures 121 Figure 1-176 Install the formatter cover 2 1 122 Chapter 1 Removal and replacement ENWW Removal and replacement: Tray 2 extension door ● Introduction ● Step 1: Remove the duplex accessory ● Step 2: Remove the duplex accessory cover ● Step 3: Remove the Tray 2 extension door ● Step 4: Unpack the replacement Tray 2 extension door ● Step 5: Install the Tray 2 extension door ● Step 6: Install the duplex accessory cover ● Step 7: Install the duplex accessory Introduction This document provides the procedures to remove and replace the Tray 2 extension door. NOTE: The printer might appear different from some of the figures below; however, the procedures in this section are correct for this printer. Before performing service Turn the printer power off ◦ Disconnect the power cable. WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the power cord before attempting to service the printer. Use the table below to identify the correct part number for your printer. To order the part, go to www.hp.com/buy/parts. Tray 2 extension door part number RC4-5872-000CN Tray 2 extension door Required tools ● No special tools are required to install this part. After performing service Make sure that the Tray 2 extension door is fully seated after replacing it. Turn the printer power on ENWW ◦ Connect the power cable. ◦ Use the power switch to turn the power on. Removal and replacement procedures 123 Step 1: Remove the duplex accessory NOTE: If the optional duplex accessory is not installed, skip this step and go to Step 2: Remove the duplex accessory cover on page 124. ▲ Slightly lift up on the duplex accessory, and then pull it completely out of the printer to remove it. Figure 1-177 Remove the duplex accessory Step 2: Remove the duplex accessory cover NOTE: If the duplex accessory cover is not installed, skip this step and go to Step 3: Remove the Tray 2 extension door on page 125. ▲ Pull the duplex accessory cover straight out of the printer to remove it. Figure 1-178 Remove the duplex accessory cover 124 Chapter 1 Removal and replacement ENWW Step 3: Remove the Tray 2 extension door 1. Carefully flex the Tray 2 extension door to release the hinge pin (callout 1) near the power-cord side of the printer. Figure 1-179 Release the hinge pin 1 2. Rotate the Tray 2 extension door to the horizontal position, and then pull up on the keyed hinge pin (callout 1) to release the door. Remove the Tray 2 extension door. Figure 1-180 Remove the Tray 2 extension door 1 Step 4: Unpack the replacement Tray 2 extension door Unpack the replacement part from the packaging. http://www8.hp.com/us/en/hp-information/environment/product-recycling.html NOTE: ENWW HP recommends responsible disposal of the defective part. Removal and replacement procedures 125 Figure 1-181 Recycle and unpack Step 5: Install the Tray 2 extension door 1. Rotate the Tray 2 extension door to the horizontal position, and then install the keyed hinge pin (callout 1). Figure 1-182 Install the keyed hinge pin 1 126 Chapter 1 Removal and replacement ENWW 2. Carefully flex the Tray 2 extension door, and then install the hinge pin (callout 1) near the power-cord side of the printer. Figure 1-183 Install the hinge pin 1 Step 6: Install the duplex accessory cover NOTE: If the duplex accessory cover was not removed, skip this step and go to Step 7: Install the duplex accessory on page 127. ▲ Slide the duplex accessory cover straight into the printer to install it. Figure 1-184 Install the duplex accessory cover Step 7: Install the duplex accessory NOTE: ▲ ENWW If the optional duplex accessory was not removed, skip this step. Slide the duplex accessory straight into the printer to install it. Removal and replacement procedures 127 Figure 1-185 Install the duplex accessory 128 Chapter 1 Removal and replacement ENWW Removal and replacement: Front cover ● Introduction ● Step 1: Remove the front cover ● Step 2: Unpack the replacement front cover ● Step 3: Install the front cover Introduction This document provides the procedures to remove and replace the front cover. Before performing service Turn the printer power off ◦ Disconnect the power cable. WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the power cord before attempting to service the printer. Use the table below to identify the correct part number for your printer. To order the part, go to www.hp.com/buy/parts. Front cover part number RM2-6314-000CN Front cover Required tools ● Needle-nose pliers After performing service Make sure that the front cover is fully seated after replacing it. Turn the printer power on ◦ Connect the power cable. ◦ Use the power switch to turn the power on. Post service test Print a page from Tray 1 to verify that the front cover is installed correctly. Step 1: Remove the front cover 1. ENWW Open the front cover Removal and replacement procedures 129 Figure 1-186 Open the front cover 2. Gently pry the front-cover retainers (callout 1) off of the Tray 1 arms (callout 2). Figure 1-187 Release retainers 2 1 130 Chapter 1 Removal and replacement ENWW 3. Use needle-nose pliers to release one spring (callout 1). Figure 1-188 Release spring 1 4. Slide the front cover toward the right side of the printer to remove it. Figure 1-189 Remove the cover Step 2: Unpack the replacement front cover Unpack the replacement part from the packaging. http://www8.hp.com/us/en/hp-information/environment/product-recycling.html NOTE: ENWW HP recommends responsible disposal of the defective part. Removal and replacement procedures 131 Figure 1-190 Recycle and unpack Step 3: Install the front cover 1. Align the pins (callout 1) on the printer with the holes (callout 2) on the front cover, and then slide the front cover toward the left side of the printer to install it. Figure 1-191 Install the cover 1 2 132 Chapter 1 Removal and replacement ENWW 2. Use needle-nose pliers to install one spring (callout 1). Figure 1-192 Install spring 1 3. The hinge arm (callout 1) might become dislodged from the Tray 1 pin (callout 2). Make sure that the hinge arm fits securely on the pin. Figure 1-193 Check arm installation 1 2 ENWW Removal and replacement procedures 133 4. Gently flex the front-cover retainers (callout 1) outward to install them on the Tray 1 arms (callout 2). Figure 1-194 Install retainers 2 1 134 Chapter 1 Removal and replacement ENWW Removal and replacement: Hardware integration pocket (HIP) cover ● Introduction ● Step 1: Remove the HIP cover ● Step 3: Unpack the replacement HIP cover ● Step 4: Install the HIP cover Introduction This document provides the procedures to remove and replace the hardware integration pocket (HIP) cover. Before performing service Use the table below to identify the correct part number for your printer. To order the part, go to www.hp.com/buy/parts. HIP cover part number RC4-5803-000CN HIP cover Required tools ● Small flat-blade screwdriver After performing service Make sure that the HIP cover is fully seated after replacing it. Step 1: Remove the HIP cover 1. Locate the hardware integration pocket (HIP) cover. Figure 1-195 Locate HIP cover ENWW Removal and replacement procedures 135 2. Before proceeding, note the location of the mounting feet (callout 1) and tabs (callout 2) on the HIP cover. Figure 1-196 Mounting feet and tabs location 1 2 3. Use a small flat-blade screwdriver to release the HIP cover tabs. Figure 1-197 Release tabs 136 Chapter 1 Removal and replacement ENWW 4. Rotate the HIP cover away from the printer to remove it. Figure 1-198 Remove the HIP cover Step 3: Unpack the replacement HIP cover Unpack the replacement part from the packaging. http://www8.hp.com/us/en/hp-information/environment/product-recycling.html NOTE: HP recommends responsible disposal of the defective part. Figure 1-199 Recycle and unpack Step 4: Install the HIP cover ▲ Position the HIP cover mounting feet into the slots in the top cover (callout 1), and then rotate the cover toward the printer (callout 2) to install it. NOTE: Make sure that the tabs on the cover (callout 3) snap into place. ENWW Removal and replacement procedures 137 Figure 1-200 Install HIP cover 1 3 2 138 Chapter 1 Removal and replacement ENWW Removal and replacement: Right cover ● Introduction ● Step 1: Remove the formatter cover ● Step 2: Remove the HIP cover ● Step 3: Remove the right cover ● Step 4: Unpack the replacement right cover ● Step 5: Install the right cover ● Step 6: Install the HIP cover ● Step 7: Install the formatter cover Introduction This document provides the procedures to remove and replace the right cover. NOTE: The printer might appear different from some of the figures below; however, the procedures in this section are correct for this printer. Before performing service Turn the printer power off ◦ Disconnect the power cable. WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the power cord before attempting to service the printer. Use the table below to identify the correct part number for your printer. To order the part, go to www.hp.com/buy/parts. Right cover part number RM2-6311-000CN Right cover Required tools ● #2 Phillips screwdriver with a magnetic tip ● Small flat-blade screwdriver After performing service Make sure that the right cover is fully seated after replacing it. Turn the printer power on ENWW ◦ Connect the power cable. ◦ Use the power switch to turn the power on. Removal and replacement procedures 139 Step 1: Remove the formatter cover ▲ Grasp the handle on the formatter cover (callout 1), and then slide the cover toward the rear of the printer to remove it. Figure 1-201 Remove the formatter cover 1 Step 2: Remove the HIP cover 1. Locate the hardware integration pocket (HIP) cover. Figure 1-202 Locate HIP cover 140 Chapter 1 Removal and replacement ENWW 2. Before proceeding, note the location of the mounting feet (callout 1) and tabs (callout 2) on the HIP cover. Figure 1-203 Mounting feet and tabs location 1 2 3. Use a small flat-blade screwdriver to release the HIP cover tabs. Figure 1-204 Release tabs ENWW Removal and replacement procedures 141 4. Rotate the HIP cover away from the printer to remove it. NOTE: Save this cover for installation on a replacement right cover. Figure 1-205 Remove the HIP cover Step 3: Remove the right cover 1. Open the front cover and the cartridge door. Figure 1-206 Open the front cover and cartridge door 142 Chapter 1 Removal and replacement ENWW 2. Remove two screws (callout 1). Figure 1-207 Remove two screws 1 3. Release three tabs (callout 1). Figure 1-208 Release three tabs 1 ENWW Removal and replacement procedures 143 4. Slide the cover toward the rear of the printer to remove it. Figure 1-209 Remove the cover Step 4: Unpack the replacement right cover Unpack the replacement part from the packaging. http://www8.hp.com/us/en/hp-information/environment/product-recycling.html NOTE: HP recommends responsible disposal of the defective part. Figure 1-210 Recycle and unpack Step 5: Install the right cover 1. Note the location of the tabs (callout 1) on the cover that will fit into the slots (callout 2) on the printer. 144 Chapter 1 Removal and replacement ENWW Figure 1-211 Note location of tabs 2 1 2. Position the front tabs on the right cover slightly behind the right front cover (callout 1), and then rotate the back edge of the cover (callout 2) toward the printer. NOTE: The tabs and slots mentioned in the previous step will engage as the cover is rotated into place. Figure 1-212 Position the front tabs 2 1 ENWW Removal and replacement procedures 145 3. Slide the cover toward the front of the printer to install it. Figure 1-213 Slide the cover 4. Install two screws (callout 1). Figure 1-214 Install two screws 1 146 Chapter 1 Removal and replacement ENWW 5. Close the front cover and the cartridge door. Figure 1-215 Close the front cover and cartridge door Step 6: Install the HIP cover ▲ Position the HIP cover mounting feet into the slots in the top cover (callout 1), and then rotate the cover toward the printer (callout 2) to install it. NOTE: Make sure that the tabs on the cover (callout 3) snap into place. Figure 1-216 Install HIP cover 1 3 2 Step 7: Install the formatter cover ▲ ENWW Align the tabs (callout 1) on the formatter cover with the slots (callout 2) in the right cover, and then slide the formatter cover toward the front of the printer to install it. Removal and replacement procedures 147 Figure 1-217 Install the formatter cover 2 1 148 Chapter 1 Removal and replacement ENWW Removal and replacement: Left cover ● Introduction ● Step 1: Remove the tray ● Step 2: Remove the duplex accessory ● Step 3: Remove the duplex accessory cover ● Step 4: Remove the Tray 2 extension door ● Step 5: Remove the top accessory cover ● Step 6: Remove the right cover ● Step 7: Remove the top cover (M604n/dn, M605n/dn, M606dn only) ● Step 8: Remove the top cover (M605x, M606x only) ● Step 9: Remove the left cover ● Step 10: Unpack the replacement left cover ● Step 11: Install the left cover ● Step 12: Install the top cover (M605x, M606x only) ● Step 13: Install the top cover (M604n/dn, M605n/dn, M606dn only) ● Step 14: Install the right cover ● Step 15: Install the top accessory cover ● Step 16: Install the Tray 2 extension door ● Step 17: Install the duplex accessory cover ● Step 18: Install the duplex accessory ● Step 19: Install the tray Introduction This document provides the procedures to remove and replace the left cover. Before performing service Turn the printer power off ◦ Disconnect the power cable. WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the power cord before attempting to service the printer. Use the table below to identify the correct part number for your printer. To order the part, go to www.hp.com/buy/parts. ENWW Removal and replacement procedures 149 Left cover part number RM2-6312-000CN Left cover Required tools ● #2 Phillips screwdriver with a magnetic tip After performing service Make sure that the left cover is fully seated after replacing it. Turn the printer power on ◦ Connect the power cable. ◦ Use the power switch to turn the power on. Step 1: Remove the tray NOTE: ▲ The procedure to replace the tray for Trays 3-6 is the same as for Tray 2. Only Tray 2 is shown here. Pull the tray out, slightly lift up, and then pull it completely out of the printer to remove it. Figure 1-218 Remove the tray Step 2: Remove the duplex accessory NOTE: If the optional duplex accessory is not installed, skip this step and go to Step 3: Remove the duplex accessory cover on page 151. ▲ Slightly lift up on the duplex accessory, and then pull it completely out of the printer to remove it. 150 Chapter 1 Removal and replacement ENWW Figure 1-219 Remove the duplex accessory Step 3: Remove the duplex accessory cover NOTE: If the duplex accessory cover is not installed, skip this step and go to Step 4: Remove the Tray 2 extension door on page 151. ▲ Pull the duplex accessory cover straight out of the printer to remove it. Figure 1-220 Remove the duplex accessory cover Step 4: Remove the Tray 2 extension door 1. ENWW Carefully flex the Tray 2 extension door to release the hinge pin (callout 1) near the power-cord side of the printer. Removal and replacement procedures 151 Figure 1-221 Release the hinge pin 1 2. Rotate the Tray 2 extension door to the horizontal position, and then pull up on the keyed hinge pin (callout 1) to release the door. Remove the Tray 2 extension door. Figure 1-222 Remove the Tray 2 extension door 1 Step 5: Remove the top accessory cover 1. Open the rear output bin. 152 Chapter 1 Removal and replacement ENWW Figure 1-223 Open the rear output bin 2. Lift the top accessory cover up and off of the printer. Figure 1-224 Remove top accessory cover Step 6: Remove the right cover 1. ENWW Open the front cover and the cartridge door. Removal and replacement procedures 153 Figure 1-225 Open the front cover and cartridge door 2. Remove two screws (callout 1). Figure 1-226 Remove two screws 1 154 Chapter 1 Removal and replacement ENWW 3. Release three tabs (callout 1). Figure 1-227 Release three tabs 1 4. Slide the cover toward the rear of the printer to remove it. Figure 1-228 Remove the cover Step 7: Remove the top cover (M604n/dn, M605n/dn, M606dn only) NOTE: For the M605x or M606x products, skip this step and go to Step 8: Remove the top cover (M605x, M606x only) on page 159. 1. Use needle-nose pliers to release the toner-cartridge drive-arm tabs (callout 1). CAUTION: The toner-cartridge drive-arm tabs break easily. TIP: Push the toner-cartridge drive-arm back into the printer to avoid damaging it when you remove the top cover. ENWW Removal and replacement procedures 155 Figure 1-229 Release the drive-arm tabs 1 2. Remove three screws (callout 1) on the top of the printer. Figure 1-230 Remove three screws 1 156 Chapter 1 Removal and replacement ENWW 3. Remove one screw (callout 1) on the right side of the printer. Reinstallation tip: This screw is larger than the screws removed from the top of the printer. Make sure to install the correct screw when reassembling. Figure 1-231 Remove one screw 1 4. Remove one screw (callout 1) on the left side of the printer. Reinstallation tip: This screw is larger than the screws removed from the top of the printer. Make sure to install the correct screw when reassembling. Figure 1-232 Remove one screw 1 ENWW Removal and replacement procedures 157 5. Note the location of two tabs on the top output bin (callout 1). These tabs are released in the next step. Figure 1-233 Location of two tabs 1 6. Release two tabs (callout 1) on the top output bin. Reinstallation tip: Make sure that these tabs are fully seated when the top cover is reinstalled. Figure 1-234 Release two tabs 158 Chapter 1 Removal and replacement ENWW 7. Lift the top cover up and off of the printer to remove it. Figure 1-235 Remove the top cover Step 8: Remove the top cover (M605x, M606x only) NOTE: For the M604n/dn, M605n/dn, or M606dn products, skip this step and go to Step 9: Remove the left cover on page 164. 1. Use needle-nose pliers to release the toner-cartridge drive-arm tabs (callout 1) and the toner-cartridge door hinge tabs (callout 2). CAUTION: The toner-cartridge drive-arm tabs break easily. TIP: Push the toner-cartridge drive-arm (callout 3) back into the printer to avoid damaging it when you remove the top cover. Figure 1-236 Release the drive-arm and door hinge tabs 1 3 2 ENWW Removal and replacement procedures 159 2. Remove one screw, and then release the ground wire (callout 1). Figure 1-237 Release the ground wire 1 3. Open the formatter case door, and then disconnect two connectors (callout 1). Figure 1-238 Disconnect two connectors 1 160 Chapter 1 Removal and replacement ENWW 4. Remove three screws (callout 1) on the top of the printer. Figure 1-239 Remove three screws 1 5. Remove one screw (callout 1) on the right side of the printer. Reinstallation tip: This screw is larger than the screws removed from the top of the printer. Make sure to install the correct screw when reassembling. Figure 1-240 Remove one screw 1 ENWW Removal and replacement procedures 161 6. Remove one screw (callout 1) on the left side of the printer. Reinstallation tip: This screw is larger than the screws removed from the top of the printer. Make sure to install the correct screw when reassembling. Figure 1-241 Remove one screw 1 7. Note the location of two tabs on the top output bin (callout 1). These tabs are released in the next step. Figure 1-242 Location of two tabs 1 162 Chapter 1 Removal and replacement ENWW 8. Release two tabs (callout 1) on the top output bin. Reinstallation tip: Make sure that these tabs are fully seated when the top cover is reinstalled. Figure 1-243 Release two tabs 9. On the right side of the printer, release the wire harness and cables (callout 1) from the guides (callout 2). Figure 1-244 Release cables from guides 2 1 ENWW Removal and replacement procedures 163 10. Lift the top cover up and off of the printer to remove it. Figure 1-245 Remove the top cover Step 9: Remove the left cover 1. Remove one screw (callout 1). Figure 1-246 Remove one screw 1 164 Chapter 1 Removal and replacement ENWW 2. Remove the left front inside cover. Figure 1-247 Remove the left front inside cover 3. Release one tab (callout 1) on the top of the cover. Figure 1-248 Release one tab 1 ENWW Removal and replacement procedures 165 4. Release one tab (callout 1) on the front of the cover. Figure 1-249 Release one tab 1 5. Rotate the top of the cover away (callout 1) from the printer, and then lift the cover up (callout 2) to remove it. Figure 1-250 Remove the cover 1 2 Step 10: Unpack the replacement left cover Unpack the replacement part from the packaging. http://www8.hp.com/us/en/hp-information/environment/product-recycling.html NOTE: HP recommends responsible disposal of the defective part. 166 Chapter 1 Removal and replacement ENWW Figure 1-251 Recycle and unpack Step 11: Install the left cover 1. Note the location of the tabs (callout 1) on the bottom of the left cover that will fit into the slots (callout 2) in the sheet-metal frame. Figure 1-252 Note location of tabs 2 1 ENWW Removal and replacement procedures 167 2. Position the tabs in the slots mentioned in the previous step (callout 1), and then rotate the left cover toward the printer (callout 2). Figure 1-253 Rotate the cover into place 2 1 3. Make sure that the tab (callout 1) on the front of the cover snaps into place. Figure 1-254 Install one tab 1 168 Chapter 1 Removal and replacement ENWW 4. Make sure that the tab (callout 1) on the top of the cover snaps into place. Figure 1-255 Install one tab 1 5. Position the left front inside cover on the printer. Figure 1-256 Install the left front inside cover ENWW Removal and replacement procedures 169 6. Install one screw (callout 1). Figure 1-257 Install one screw 1 Step 12: Install the top cover (M605x, M606x only) NOTE: For the M604n/dn, M605n/dn, or M606dn product, skip this step and go to Step 13: Install the top cover (M604n/dn, M605n/dn, M606dn only) on page 175. 1. Lower the top cover onto the printer. Figure 1-258 Lower the top cover 170 Chapter 1 Removal and replacement ENWW 2. On the right side of the printer, make sure that the wire harness and cables (callout 1) are properly routed through the guides (callout 2). Figure 1-259 Install cables in guides 2 1 3. Install two tabs (callout 1) on the top output bin into two slots (callout 2) in the printer. Make sure that the tabs snap into place. Figure 1-260 Install two tabs 1 2 ENWW Removal and replacement procedures 171 4. Install one screw (callout 1) on the left side of the printer. Reinstallation tip: This screw is larger than the screws removed from the top of the printer. Make sure to install the correct screw. Figure 1-261 Install one screw 1 5. Install one screw (callout 1) on the right side of the printer. Reinstallation tip: This screw is larger than the screws removed from the top of the printer. Make sure to install the correct screw. Figure 1-262 Install one screw 1 172 Chapter 1 Removal and replacement ENWW 6. Install three screws (callout 1) on the top of the printer. Figure 1-263 Install three screws 1 7. Connect two connectors (callout 1). Figure 1-264 Connect two connectors 1 ENWW Removal and replacement procedures 173 8. Install one screw to attach the ground wire (callout 1). Figure 1-265 Install the ground wire 1 9. If the toner-cartridge door hinge comes off of the top cover, reattach the hinge by sliding the hole (callout 1) in the hinge onto the tab (callout 2) on the top cover. Figure 1-266 Reattach the door hinge 2 1 174 Chapter 1 Removal and replacement ENWW 10. Install the toner-cartridge drive-arm (callout 1) and the toner-cartridge door hinge (callout 2) by pressing them onto the tabs. NOTE: It might be necessary to lift the drive arm (callout 3) up in order to reattach it. CAUTION: The toner-cartridge drive-arm tabs break easily. Figure 1-267 Install the drive-arm and door hinge tabs 1 3 2 Step 13: Install the top cover (M604n/dn, M605n/dn, M606dn only) 1. Lower the top cover onto the printer. Figure 1-268 Lower the top cover ENWW Removal and replacement procedures 175 2. Install two tabs (callout 1) on the top output bin into two slots (callout 2) in the printer. Make sure that the tabs snap into place. Figure 1-269 Install two tabs 1 2 3. Install one screw (callout 1) on the left side of the printer. Reinstallation tip: This screw is larger than the screws removed from the top of the printer. Make sure to install the correct screw. Figure 1-270 Install one screw 1 176 Chapter 1 Removal and replacement ENWW 4. Install one screw (callout 1) on the right side of the printer. Reinstallation tip: This screw is larger than the screws removed from the top of the printer. Make sure to install the correct screw. Figure 1-271 Install one screw 1 5. Install three screws (callout 1) on the top of the printer. Figure 1-272 Install three screws 1 ENWW Removal and replacement procedures 177 6. Install the toner-cartridge drive-arm (callout 1) by pressing it onto the tabs. NOTE: It might be necessary to lift the drive arm up in order to reattach it. CAUTION: The toner-cartridge drive-arm tabs break easily. Figure 1-273 Install the drive-arm tabs 1 Step 14: Install the right cover 1. Note the location of the tabs (callout 1) on the cover that will fit into the slots (callout 2) on the printer. Figure 1-274 Note location of tabs 2 1 178 Chapter 1 Removal and replacement ENWW 2. Position the front tabs on the right cover slightly behind the right front cover (callout 1), and then rotate the back edge of the cover toward the printer (callout 2). NOTE: The tabs and slots mentioned in the previous step will engage as the cover is rotated into place. Figure 1-275 Position the front tabs 1 2 3. Slide the cover toward the front of the printer to install it. Figure 1-276 Slide the cover ENWW Removal and replacement procedures 179 4. Install two screws (callout 1). Figure 1-277 Install two screws 1 5. Close the front cover and the cartridge door. Figure 1-278 Close the front cover and cartridge door Step 15: Install the top accessory cover 1. Align the tabs (callout 1) on the top accessory cover with the slots (callout 2) in the top cover. 180 Chapter 1 Removal and replacement ENWW Figure 1-279 Align the tabs and slots 1 2 2. Place the top accessory on top of the printer, and then press down to install it. Figure 1-280 Install the top accessory cover ENWW Removal and replacement procedures 181 3. Close the rear output bin. Figure 1-281 Close the rear output bin Step 16: Install the Tray 2 extension door 1. Rotate the Tray 2 extension door to the horizontal position, and then install the keyed hinge pin (callout 1). Figure 1-282 Install the keyed hinge pin 1 182 Chapter 1 Removal and replacement ENWW 2. Carefully flex the Tray 2 extension door, and then install the hinge pin (callout 1) near the power-cord side of the printer. Figure 1-283 Install the hinge pin 1 Step 17: Install the duplex accessory cover NOTE: If the duplex accessory cover was not removed, skip this step and go to Step 18: Install the duplex accessory on page 183. ▲ Slide the duplex accessory cover straight into the printer to install it. Figure 1-284 Install the duplex accessory cover Step 18: Install the duplex accessory NOTE: ▲ ENWW If the optional duplex accessory was not removed, skip this step. Slide the duplex accessory straight into the printer to install it. Removal and replacement procedures 183 Figure 1-285 Install the duplex accessory Step 19: Install the tray ▲ Lift the tray up slightly and install the back edge of the tray into the tray cavity. Lower the tray, and then slide it into the printer. Figure 1-286 Install the tray 184 Chapter 1 Removal and replacement ENWW Removal and replacement: Right front cover ● Introduction ● Step 1: Remove the tray ● Step 2: Remove the right cover ● Step 3: Remove the front cover ● Step 4: Remove the right front cover ● Step 5: Unpack the replacement right front cover ● Step 6: Install the right front cover ● Step 7: Install the front cover ● Step 8: Install the right cover ● Step 9: Install the tray Introduction This document provides the procedures to remove and replace the right front cover. Before performing service Turn the printer power off ◦ Disconnect the power cable. WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the power cord before attempting to service the printer. Use the table below to identify the correct part number for your printer. To order the part, go to www.hp.com/buy/parts. Right front cover part number RC4-5837-000CN Right front cover Required tools ● #2 Phillips screwdriver with a magnetic tip After performing service Make sure that the right front cover is fully seated after replacing it. Turn the printer power on ◦ Connect the power cable. ◦ Use the power switch to turn the power on. NOTE: If the power switch does not turn the power on, make sure that the cable from the right front cover to the DC controller is installed and fully seated on the DC controller. ENWW Removal and replacement procedures 185 Post service test Make sure that the printer initializes to a Ready state. Print a configuration page to make sure that the printer is functioning correctly. Step 1: Remove the tray NOTE: ▲ The procedure to replace the tray for Trays 3-6 is the same as for Tray 2. Only Tray 2 is shown here. Pull the tray out, slightly lift up, and then pull it completely out of the printer to remove it. Figure 1-287 Remove the tray Step 2: Remove the right cover 1. Open the front cover and the cartridge door. Figure 1-288 Open the front cover and cartridge door 186 Chapter 1 Removal and replacement ENWW 2. Remove two screws (callout 1). Figure 1-289 Remove two screws 1 3. Release three tabs (callout 1). Figure 1-290 Release three tabs 1 ENWW Removal and replacement procedures 187 4. Slide the cover toward the rear of the printer to remove it. Figure 1-291 Remove the cover Step 3: Remove the front cover 1. Open the front cover Figure 1-292 Open the front cover 188 Chapter 1 Removal and replacement ENWW 2. Gently pry the front-cover retainers (callout 1) off of the Tray 1 arms (callout 2). Figure 1-293 Release retainers 2 1 3. Use needle-nose pliers to release one spring (callout 1). Figure 1-294 Release spring 1 ENWW Removal and replacement procedures 189 4. Slide the front cover toward the right side of the printer to remove it. Figure 1-295 Remove the cover Step 4: Remove the right front cover 1. Disconnect one connector (callout 1) on the DC controller (J32), and then release the wire harness from the guide (callout 2). Figure 1-296 Disconnect one connector 1 2 190 Chapter 1 Removal and replacement ENWW 2. Remove two screws (callout 1). Figure 1-297 Remove two screws 1 3. Remove one screw (callout 1). Figure 1-298 Remove one screw 1 ENWW Removal and replacement procedures 191 4. Release one tab (callout 1). Figure 1-299 Release one tab 1 5. Remove the right front cover. Figure 1-300 Remove the right front cover 192 Chapter 1 Removal and replacement ENWW 6. On the back of the right front cover, remove one screw (callout 1). Figure 1-301 Remove one screw 1 7. Use a small, flat-blade screwdriver to release the switch PCA from the right front cover. Figure 1-302 Release the switch PCA ENWW Removal and replacement procedures 193 8. Remove the switch PCA. NOTE: Save this component for installation on the new right front cover. Figure 1-303 Remove the switch PCA 9. On the back of the right front cover, flex one retainer to release one hinge pin. Figure 1-304 Release one hinge pin 194 Chapter 1 Removal and replacement ENWW 10. Remove the switch button. NOTE: Save this component for installation on the new right front cover. Figure 1-305 Remove the switch button Step 5: Unpack the replacement right front cover Unpack the replacement part from the packaging. http://www8.hp.com/us/en/hp-information/environment/product-recycling.html NOTE: HP recommends responsible disposal of the defective part. Figure 1-306 Recycle and unpack Step 6: Install the right front cover 1. ENWW Position the switch button on the back of the new right front cover. Removal and replacement procedures 195 Figure 1-307 Position the switch button 2. Install the hinge pin in the slot (callout 1), and then rotate the switch button down to install it. Figure 1-308 Install the switch button 1 196 Chapter 1 Removal and replacement ENWW 3. Before installing the switch PCA in the following steps, hold the right front cover away from a flat surface so that the switch button is fully seated in the cover. The switch PCA will not install correctly if the switch button is not fully seated. Figure 1-309 Switch button seated correctly Figure 1-310 Switch button seated incorrectly ENWW Removal and replacement procedures 197 4. When installing the switch PCA in the next step, position the corner of the switch PCA (callout 1) under the tab on the right front cover (callout 2). Figure 1-311 Position the switch PCA 2 1 5. Slide the switch PCA into position until the hole (callout 1) on the switch PCA aligns with the post (callout 2) on the right front cover. Press down until the switch PCA snaps into place.. Figure 1-312 Install the switch PCA 1 2 198 Chapter 1 Removal and replacement ENWW 6. Install one screw (callout 1). Figure 1-313 Install one screw 1 7. Position the right front cover on the printer. Figure 1-314 Position the right front cover ENWW Removal and replacement procedures 199 8. Install one tab (callout 1). Figure 1-315 Install one tab 1 9. Install one screw (callout 1). Figure 1-316 Install one screw 1 200 Chapter 1 Removal and replacement ENWW 10. Install two screws (callout 1). Figure 1-317 Install two screws 1 11. Connect one connector (callout 1) on the DC controller (J32), and then install the wire harness in the guide (callout 2). Figure 1-318 Connect one connector 1 2 Step 7: Install the front cover 1. ENWW Align the pins (callout 1) on the printer with the holes (callout 2) on the front cover, and then slide the front cover toward the left side of the printer to install it. Removal and replacement procedures 201 Figure 1-319 Install the cover 1 2 2. Use needle-nose pliers to install one spring (callout 1). Figure 1-320 Install spring 1 202 Chapter 1 Removal and replacement ENWW 3. The hinge arm (callout 1) might become dislodged from the Tray 1 pin (callout 2). Make sure that the hinge arm fits securely on the pin. Figure 1-321 Check arm installation 1 2 4. Gently flex the front-cover retainers (callout 1) outward to install them on the Tray 1 arms (callout 2). Figure 1-322 Install retainers 2 1 Step 8: Install the right cover 1. ENWW Note the location of the tabs (callout 1) on the cover that will fit into the slots (callout 2) on the printer. Removal and replacement procedures 203 Figure 1-323 Note location of tabs 2 1 2. Position the front tabs on the right cover slightly behind the right front cover (callout 1), and then rotate the back edge of the cover toward the printer (callout 2). NOTE: The tabs and slots mentioned in the previous step will engage as the cover is rotated into place. Figure 1-324 Position the front tabs 1 2 204 Chapter 1 Removal and replacement ENWW 3. Slide the cover toward the front of the printer to install it. Figure 1-325 Slide the cover 4. Install two screws (callout 1). Figure 1-326 Install two screws 1 ENWW Removal and replacement procedures 205 5. Close the front cover and the cartridge door. Figure 1-327 Close the front cover and cartridge door Step 9: Install the tray ▲ Lift the tray up slightly and install the back edge of the tray into the tray cavity. Lower the tray, and then slide it into the printer. Figure 1-328 Install the tray 206 Chapter 1 Removal and replacement ENWW Removal and replacement: Right rear cover ● Introduction ● Step 1: Remove the duplex accessory ● Step 2: Remove the duplex accessory cover ● Step 3: Remove the top accessory cover ● Step 4: Remove the right cover ● Step 5: Remove the right rear cover ● Step 6: Unpack the replacement right rear cover ● Step 7: Install the right rear cover ● Step 8: Install the right cover ● Step 9: Install the top accessory cover ● Step 10: Install the duplex accessory cover ● Step 11: Install the duplex accessory Introduction This document provides the procedures to remove and replace the right rear cover. Before performing service Turn the printer power off ◦ Disconnect the power cable. WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the power cord before attempting to service the printer. ◦ Disconnect all network cables. Use the table below to identify the correct part number for your printer. To order the part, go to www.hp.com/buy/parts. Right rear cover part number RC4-5804-000CN Right rear cover Required tools ● #2 Phillips screwdriver with a magnetic tip After performing service Make sure that the right rear cover is fully seated after replacing it. ENWW Removal and replacement procedures 207 Turn the printer power on ◦ Connect the power cable. ◦ Use the power switch to turn the power on. Step 1: Remove the duplex accessory NOTE: If the optional duplex accessory is not installed, skip this step and go to Step 2: Remove the duplex accessory cover on page 208. ▲ Slightly lift up on the duplex accessory, and then pull it completely out of the printer to remove it. Figure 1-329 Remove the duplex accessory Step 2: Remove the duplex accessory cover NOTE: If the duplex accessory cover is not installed, skip this step and go to Step 3: Remove the top accessory cover on page 209. ▲ Pull the duplex accessory cover straight out of the printer to remove it. 208 Chapter 1 Removal and replacement ENWW Figure 1-330 Remove the duplex accessory cover Step 3: Remove the top accessory cover 1. Open the rear output bin. Figure 1-331 Open the rear output bin ENWW Removal and replacement procedures 209 2. Lift the top accessory cover up and off of the printer. Figure 1-332 Remove top accessory cover Step 4: Remove the right cover 1. Open the front cover and the cartridge door. Figure 1-333 Open the front cover and cartridge door 210 Chapter 1 Removal and replacement ENWW 2. Remove two screws (callout 1). Figure 1-334 Remove two screws 1 3. Release three tabs (callout 1). Figure 1-335 Release three tabs 1 ENWW Removal and replacement procedures 211 4. Slide the cover toward the rear of the printer to remove it. Figure 1-336 Remove the cover Step 5: Remove the right rear cover 1. Remove two screws (callout 1). Figure 1-337 Remove two screws 1 212 Chapter 1 Removal and replacement ENWW 2. Slide the formatter case about 6.35 mm (.25 in) toward the rear of the printer. CAUTION: The formatter is still connected to the printer by several cables. To avoid damaging the printer, do not slide the formatter case all of the way out of the printer. Figure 1-338 Slide the formatter case 3. Release one tab (callout 1). Figure 1-339 Release one tab 1 ENWW Removal and replacement procedures 213 4. Rotate the right rear cover toward the rear output bin to remove it. Figure 1-340 Rotate the cover Step 6: Unpack the replacement right rear cover Unpack the replacement part from the packaging. http://www8.hp.com/us/en/hp-information/environment/product-recycling.html NOTE: HP recommends responsible disposal of the defective part. Figure 1-341 Recycle and unpack Step 7: Install the right rear cover 1. Insert the tabs (callout 1) on the right rear cover into the slots (callout 2) on the printer. Rotate the cover toward the right side of the printer. 214 Chapter 1 Removal and replacement ENWW Figure 1-342 Position the tabs and rotate 1 2 2. Make sure that the tab (callout 1) snaps into place. Figure 1-343 Install one tab 1 ENWW Removal and replacement procedures 215 3. Open the formatter case door. Figure 1-344 Open the formatter case door 4. Before sliding the formatter case into place, make sure that the metal tabs on the printer are positioned into the slots on the formatter case (callout 1), and then slide the formatter case toward the front of the printer (callout 2) to install it. Figure 1-345 Slide the formatter case into place 1 2 216 Chapter 1 Removal and replacement ENWW 5. Make sure that all of the cables and wire harnesses are seated securely in their connectors on the formatter. Figure 1-346 Check connectors 6. Close the formatter case door. Figure 1-347 Close the formatter case door ENWW Removal and replacement procedures 217 7. Install two screws (callout 1). Figure 1-348 Install two screws 1 Step 8: Install the right cover 1. Note the location of the tabs (callout 1) on the cover that will fit into the slots (callout 2) on the printer. Figure 1-349 Note location of tabs 2 1 218 Chapter 1 Removal and replacement ENWW 2. Position the front tabs on the right cover slightly behind the right front cover (callout 1), and then rotate the back edge of the cover toward the printer (callout 2). NOTE: The tabs and slots mentioned in the previous step will engage as the cover is rotated into place. Figure 1-350 Position the front tabs 1 2 3. Slide the cover toward the front of the printer to install it. Figure 1-351 Slide the cover ENWW Removal and replacement procedures 219 4. Install two screws (callout 1). Figure 1-352 Install two screws 1 5. Close the front cover and the cartridge door. Figure 1-353 Close the front cover and cartridge door Step 9: Install the top accessory cover 1. Align the tabs (callout 1) on the top accessory cover with the slots (callout 2) in the top cover. 220 Chapter 1 Removal and replacement ENWW Figure 1-354 Align the tabs and slots 1 2 2. Place the top accessory on top of the printer, and then press down to install it. Figure 1-355 Install the top accessory cover ENWW Removal and replacement procedures 221 3. Close the rear output bin. Figure 1-356 Close the rear output bin Step 10: Install the duplex accessory cover NOTE: If the duplex accessory cover was not removed, skip this step and go to Step 11: Install the duplex accessory on page 222. ▲ Slide the duplex accessory cover straight into the printer to install it. Figure 1-357 Install the duplex accessory cover Step 11: Install the duplex accessory NOTE: ▲ If the optional duplex accessory was not removed, skip this step. Slide the duplex accessory straight into the printer to install it. 222 Chapter 1 Removal and replacement ENWW Figure 1-358 Install the duplex accessory ENWW Removal and replacement procedures 223 Removal and replacement: Top cover (M605x, M606x) ● Introduction ● Step 1: Remove the toner cartridge ● Step 2: Remove the control panel (M605x, M606x) ● Step 3: Remove the top accessory cover ● Step 4: Remove the right cover ● Step 5: Remove the top cover ● Step 6: Unpack the replacement top cover ● Step 7: Install the top cover ● Step 8: Install the right cover ● Step 9: Install the top accessory cover ● Step 10: Install the control panel (M605x, M606x) ● Step 11: Install the toner cartridge Introduction This document provides the procedures to remove and replace the top cover (M605x, M606x). Before performing service Turn the printer power off ◦ Disconnect the power cable. WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the power cord before attempting to service the printer. Use the table below to identify the correct part number for your printer. To order the part, go to www.hp.com/buy/parts. Top cover (M605x, M606x) part number RM2-6306-000CN Top cover (M605x, M606x) Required tools ● #2 Phillips screwdriver with a magnetic tip ● Needle-nose pliers After performing service Make sure that the top cover is fully seated after replacing it. 224 Chapter 1 Removal and replacement ENWW Turn the printer power on ◦ Connect the power cable. ◦ Use the power switch to turn the power on. Post service test Make sure that the control panel display illuminates and the startup screens display as the printer initializes. When the printer reaches the Ready state, make sure that the control panel works correctly by scrolling through the control panel menus. Print a configuration page to make sure that the printer is functioning correctly. Step 1: Remove the toner cartridge 1. Open the cartridge door. Figure 1-359 Open the cartridge door ENWW Removal and replacement procedures 225 2. Firmly grasp the toner cartridge and pull it up and out of the printer. CAUTION: Do not expose the toner cartridge to bright light or direct sunlight for long periods of time. This can damage the cartridge, which will result in print-quality defects. If the cartridge must be removed from the printer for an extended amount of time, cover it and keep it out of bright light or direct sunlight. Figure 1-360 Remove the toner cartridge Step 2: Remove the control panel (M605x, M606x) 1. Tilt the control panel up. Figure 1-361 Tilt the control panel up 226 Chapter 1 Removal and replacement ENWW 2. Before proceeding, take note of the location of the tabs (callout 1) on the control-panel screws cover. Use a small flat-blade screwdriver to release these tabs at the top of the cover. Figure 1-362 Release tabs 1 3. Rotate the cover away from the control panel base to remove it. Figure 1-363 Rotate cover away ENWW Removal and replacement procedures 227 4. Remove two screws (callout 1). Figure 1-364 Remove two screws 1 5. Rotate the control-panel base toward the front of the printer. Figure 1-365 Rotate the control panel base 228 Chapter 1 Removal and replacement ENWW 6. Disconnect one USB cable (callout 1), and one connector (callout 2). Figure 1-366 Disconnect connectors 2 1 7. Remove the control panel. Figure 1-367 Remove the control panel Step 3: Remove the top accessory cover 1. ENWW Open the rear output bin. Removal and replacement procedures 229 Figure 1-368 Open the rear output bin 2. Lift the top accessory cover up and off of the printer. Figure 1-369 Remove top accessory cover Step 4: Remove the right cover 1. Open the front cover and the cartridge door. 230 Chapter 1 Removal and replacement ENWW Figure 1-370 Open the front cover and cartridge door 2. Remove two screws (callout 1). Figure 1-371 Remove two screws 1 ENWW Removal and replacement procedures 231 3. Release three tabs (callout 1). Figure 1-372 Release three tabs 1 4. Slide the cover toward the rear of the printer to remove it. Figure 1-373 Remove the cover Step 5: Remove the top cover 1. Use needle-nose pliers to release the toner-cartridge drive-arm tabs (callout 1) and the toner-cartridge door hinge tabs (callout 2). CAUTION: The toner-cartridge drive-arm tabs break easily. TIP: Push the toner-cartridge drive-arm (callout 3) back into the printer to avoid damaging it when you remove the top cover. 232 Chapter 1 Removal and replacement ENWW Figure 1-374 Release the drive-arm and door hinge tabs 1 3 2 2. Remove one screw (callout 1), and then release the ground wire. Figure 1-375 Release the ground wire 1 ENWW Removal and replacement procedures 233 3. Open the formatter case door, and then disconnect two connectors (callout 1). Figure 1-376 Disconnect two connectors 1 4. Remove three screws (callout 1) on the top of the printer. Figure 1-377 Remove three screws 1 234 Chapter 1 Removal and replacement ENWW 5. Remove one screw (callout 1) on the right side of the printer. Reinstallation tip: This screw is larger than the screws removed from the top of the printer. Make sure to install the correct screw when reassembling. Figure 1-378 Remove one screw 1 6. Remove one screw (callout 1) on the left side of the printer. Reinstallation tip: This screw is larger than the screws removed from the top of the printer. Make sure to install the correct screw when reassembling. Figure 1-379 Remove one screw 1 ENWW Removal and replacement procedures 235 7. Note the location of two tabs on the top output bin (callout 1). These tabs are released in the next step. Figure 1-380 Location of two tabs 1 8. Release two tabs (callout 1) on the top output bin. Reinstallation tip: Make sure that these tabs are fully seated when the top cover is reinstalled. Figure 1-381 Release two tabs 236 Chapter 1 Removal and replacement ENWW 9. On the right side of the printer, release the wire harness and cables (callout 1) from the guides (callout 2). Figure 1-382 Release cables from guides 2 1 10. Lift the top cover up and off of the printer to remove it. Figure 1-383 Remove the top cover Step 6: Unpack the replacement top cover Unpack the replacement part from the packaging. http://www8.hp.com/us/en/hp-information/environment/product-recycling.html NOTE: ENWW HP recommends responsible disposal of the defective part. Removal and replacement procedures 237 Figure 1-384 Recycle and unpack Step 7: Install the top cover 1. Lower the top cover onto the printer. Figure 1-385 Lower the top cover 238 Chapter 1 Removal and replacement ENWW 2. On the right side of the printer, make sure that the wire harness and cables (callout 1) are properly routed through the guides (callout 2). Figure 1-386 Install cables in guides 2 1 3. Install two tabs (callout 1) on the top output bin into two slots (callout 2) in the printer. Make sure that the tabs snap into place. Figure 1-387 Install two tabs 1 2 ENWW Removal and replacement procedures 239 4. Install one screw (callout 1) on the left side of the printer. Reinstallation tip: This screw is larger than the screws removed from the top of the printer. Make sure to install the correct screw. Figure 1-388 Install one screw 1 5. Install one screw (callout 1) on the right side of the printer. Reinstallation tip: This screw is larger than the screws removed from the top of the printer. Make sure to install the correct screw. Figure 1-389 Install one screw 1 240 Chapter 1 Removal and replacement ENWW 6. Install three screws (callout 1) on the top of the printer. Figure 1-390 Install three screws 1 7. Connect two connectors (callout 1). Figure 1-391 Connect two connectors 1 ENWW Removal and replacement procedures 241 8. Install one screw to attach the ground wire (callout 1). Figure 1-392 Install the ground wire 1 9. If the toner-cartridge door hinge comes off of the top cover, reattach the hinge by sliding the hole (callout 1) in the hinge onto the tab (callout 2) on the top cover. Figure 1-393 Reattach the door hinge 2 1 242 Chapter 1 Removal and replacement ENWW 10. Install the toner-cartridge drive-arm (callout 1) and the toner-cartridge door hinge (callout 2) by pressing them onto the tabs. NOTE: It might be necessary to lift the drive arm (callout 3) up in order to reattach it. CAUTION: The toner-cartridge drive-arm tabs break easily. Figure 1-394 Install the drive-arm and door hinge tabs 1 3 2 Step 8: Install the right cover 1. Note the location of the tabs (callout 1) on the cover that will fit into the slots (callout 2) on the printer. Figure 1-395 Note location of tabs 2 1 ENWW Removal and replacement procedures 243 2. Position the front tabs on the right cover slightly behind the right front cover (callout 1), and then rotate the back edge of the cover toward the printer (callout 2). NOTE: The tabs and slots mentioned in the previous step will engage as the cover is rotated into place. Figure 1-396 Position the front tabs 1 2 3. Slide the cover toward the front of the printer to install it. Figure 1-397 Slide the cover 244 Chapter 1 Removal and replacement ENWW 4. Install two screws (callout 1). Figure 1-398 Install two screws 1 5. Close the front cover and the cartridge door. Figure 1-399 Close the front cover and cartridge door Step 9: Install the top accessory cover 1. ENWW Align the tabs (callout 1) on the top accessory cover with the slots (callout 2) in the top cover. Removal and replacement procedures 245 Figure 1-400 Align the tabs and slots 1 2 2. Place the top accessory on top of the printer, and then press down to install it. Figure 1-401 Install the top accessory cover 246 Chapter 1 Removal and replacement ENWW 3. Close the rear output bin. Figure 1-402 Close the rear output bin Step 10: Install the control panel (M605x, M606x) 1. Open the replacement control panel, and then position the tabs (callout 1) on the control panel in the slots (callout 2) in the printer. Figure 1-403 Reinstall the control panel 1 2 ENWW Removal and replacement procedures 247 2. Connect one USB cable (callout 1), and one connector (callout 2). Figure 1-404 Connect connectors 2 1 3. Rotate the control-panel base down onto the printer. Figure 1-405 Rotate the control-panel base down 248 Chapter 1 Removal and replacement ENWW 4. Install two screws (callout 1). Figure 1-406 Install two screws 1 5. Position the screw cover mounting feet into the slots in the top cover (callout 1), and then rotate the cover toward the control-panel base (callout 2) to install it. NOTE: Make sure that the tabs on the cover (callout 3) snap into place. Figure 1-407 Install screw cover 1 2 3 Step 11: Install the toner cartridge 1. ENWW Install the toner cartridge. Removal and replacement procedures 249 Figure 1-408 Install the toner cartridge 2. Close the cartridge door. Figure 1-409 Close the cartridge door 250 Chapter 1 Removal and replacement ENWW Removal and replacement: Top cover (M604n/dn, M605n/dn, M606dn) ● Introduction ● Step 1: Remove the toner cartridge ● Step 2: Remove the top accessory cover ● Step 3: Remove the right cover ● Step 4: Remove the top cover ● Step 5: Unpack the replacement top cover ● Step 6: Install the top cover ● Step 7: Install the right cover ● Step 8: Install the top accessory cover ● Step 9: Install the toner cartridge Introduction This document provides the procedures to remove and replace the top cover (M604n/dn, M605n/dn, M606dn) Before performing service Turn the printer power off ◦ Disconnect the power cable. WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the power cord before attempting to service the printer. Use the table below to identify the correct part number for your printer. To order the part, go to www.hp.com/buy/parts. Top cover part numbers RM2-6919-000CN Top cover (M604n/dn) RM2-6307-000CN Top cover (M605n/dn, M606dn) Required tools ● #2 Phillips screwdriver with a magnetic tip ● Needle-nose pliers After performing service Make sure that the top cover is fully seated after replacing it. Turn the printer power on ENWW ◦ Connect the power cable. ◦ Use the power switch to turn the power on. Removal and replacement procedures 251 Post service test Make sure that the printer initializes to a Ready state. Print a configuration page to make sure that the printer is functioning correctly. Step 1: Remove the toner cartridge 1. Open the cartridge door. Figure 1-410 Open the cartridge door 252 Chapter 1 Removal and replacement ENWW 2. Firmly grasp the toner cartridge and pull it up and out of the printer. CAUTION: Do not expose the toner cartridge to bright light or direct sunlight for long periods of time. This can damage the cartridge, which will result in print-quality defects. If the cartridge must be removed from the printer for an extended amount of time, cover it and keep it out of bright light or direct sunlight. Figure 1-411 Remove the toner cartridge Step 2: Remove the top accessory cover 1. Open the rear output bin. Figure 1-412 Open the rear output bin ENWW Removal and replacement procedures 253 2. Lift the top accessory cover up and off of the printer. Figure 1-413 Remove top accessory cover Step 3: Remove the right cover 1. Open the front cover and the cartridge door. Figure 1-414 Open the front cover and cartridge door 254 Chapter 1 Removal and replacement ENWW 2. Remove two screws (callout 1). Figure 1-415 Remove two screws 1 3. Release three tabs (callout 1). Figure 1-416 Release three tabs 1 ENWW Removal and replacement procedures 255 4. Slide the cover toward the rear of the printer to remove it. Figure 1-417 Remove the cover Step 4: Remove the top cover 1. Use needle-nose pliers to release the toner-cartridge drive-arm tabs (callout 1). CAUTION: The toner-cartridge drive-arm tabs break easily. TIP: Push the toner-cartridge drive-arm back into the printer to avoid damaging it when you remove the top cover. Figure 1-418 Release the drive-arm tabs 1 256 Chapter 1 Removal and replacement ENWW 2. Remove three screws (callout 1) on the top of the printer. Figure 1-419 Remove three screws 1 3. Remove one screw (callout 1) on the right side of the printer. Reinstallation tip: This screw is larger than the screws removed from the top of the printer. Make sure to install the correct screw when reassembling. Figure 1-420 Remove one screw 1 ENWW Removal and replacement procedures 257 4. Remove one screw (callout 1) on the left side of the printer. Reinstallation tip: This screw is larger than the screws removed from the top of the printer. Make sure to install the correct screw when reassembling. Figure 1-421 Remove one screw 1 5. Note the location of two tabs on the top output bin (callout 1). These tabs are released in the next step. Figure 1-422 Location of two tabs 1 258 Chapter 1 Removal and replacement ENWW 6. Release two tabs (callout 1) on the top output bin. Reinstallation tip: Make sure that these tabs are fully seated when the top cover is reinstalled. Figure 1-423 Release two tabs 7. Lift the top cover up and off of the printer to remove it. Figure 1-424 Remove the top cover Step 5: Unpack the replacement top cover Unpack the replacement part from the packaging. http://www8.hp.com/us/en/hp-information/environment/product-recycling.html NOTE: ENWW HP recommends responsible disposal of the defective part. Removal and replacement procedures 259 Figure 1-425 Recycle and unpack Step 6: Install the top cover 1. Lower the top cover onto the printer. Figure 1-426 Lower the top cover 260 Chapter 1 Removal and replacement ENWW 2. Install two tabs (callout 1) on the top output bin into two slots (callout 2) in the printer. Make sure that the tabs snap into place. Figure 1-427 Install two tabs 1 2 3. Install one screw (callout 1) on the left side of the printer. Reinstallation tip: This screw is larger than the screws removed from the top of the printer. Make sure to install the correct screw. Figure 1-428 Install one screw 1 ENWW Removal and replacement procedures 261 4. Install one screw (callout 1) on the right side of the printer. Reinstallation tip: This screw is larger than the screws removed from the top of the printer. Make sure to install the correct screw. Figure 1-429 Install one screw 1 5. Install three screws (callout 1) on the top of the printer. Figure 1-430 Install three screws 1 262 Chapter 1 Removal and replacement ENWW 6. Install the toner-cartridge drive-arm (callout 1) by pressing it onto the tabs. NOTE: It might be necessary to lift the drive arm up in order to reattach it. CAUTION: The toner-cartridge drive-arm tabs break easily. Figure 1-431 Install the drive-arm tabs 1 Step 7: Install the right cover 1. Note the location of the tabs (callout 1) on the cover that will fit into the slots (callout 2) on the printer. Figure 1-432 Note location of tabs 2 1 ENWW Removal and replacement procedures 263 2. Position the front tabs on the right cover slightly behind the right front cover (callout 1), and then rotate the back edge of the cover toward the printer (callout 2). NOTE: The tabs and slots mentioned in the previous step will engage as the cover is rotated into place. Figure 1-433 Position the front tabs 1 2 3. Slide the cover toward the front of the printer to install it. Figure 1-434 Slide the cover 264 Chapter 1 Removal and replacement ENWW 4. Install two screws (callout 1). Figure 1-435 Install two screws 1 5. Close the front cover and the cartridge door. Figure 1-436 Close the front cover and cartridge door Step 8: Install the top accessory cover 1. ENWW Align the tabs (callout 1) on the top accessory cover with the slots (callout 2) in the top cover. Removal and replacement procedures 265 Figure 1-437 Align the tabs and slots 1 2 2. Place the top accessory on top of the printer, and then press down to install it. Figure 1-438 Install the top accessory cover 266 Chapter 1 Removal and replacement ENWW 3. Close the rear output bin. Figure 1-439 Close the rear output bin Step 9: Install the toner cartridge 1. Install the toner cartridge. Figure 1-440 Install the toner cartridge ENWW Removal and replacement procedures 267 2. Close the cartridge door. Figure 1-441 Close the cartridge door 268 Chapter 1 Removal and replacement ENWW Removal and replacement: Control panel (M604n/dn, M605n/dn, M606dn) ● Introduction ● Step 1: Remove the right cover ● Step 2: Remove the control panel ● Step 3: Unpack the replacement control panel ● Step 4: Install the control panel ● Step 5: Install the right cover Introduction This document provides the procedures to remove and replace the control panel for the M604n/dn, M605n/dn, and M606dn models. Before performing service Turn the printer power off ◦ Disconnect the power cable. WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the power cord before attempting to service the printer. Use the table below to identify the correct part number for your printer. To order the part, go to www.hp.com/buy/parts. Control panel (M604n/dn, M605n/dn, M606dn) part number RM2-7682-000CN Control panel (M604n/dn, M605n/dn, M606dn) Required tools ● #2 Phillips screwdriver with a magnetic tip After performing service Turn the printer power on ◦ Connect the power cable. ◦ Use the power switch to turn the power on. Post service test Make sure that the control panel display illuminates and the startup screens display as the printer initializes. When the printer reaches the Ready state, make sure that the control panel buttons work correctly by scrolling through the control panel menus. Step 1: Remove the right cover 1. ENWW Open the front cover and the cartridge door. Removal and replacement procedures 269 Figure 1-442 Open the front cover and cartridge door 2. Remove two screws (callout 1). Figure 1-443 Remove two screws 1 270 Chapter 1 Removal and replacement ENWW 3. Release three tabs (callout 1). Figure 1-444 Release three tabs 1 4. Slide the cover toward the rear of the printer to remove it. Figure 1-445 Remove the cover Step 2: Remove the control panel 1. Remove three screws (callout 1). NOTE: One of these screws (callout 2) retains a ground wire. ENWW Removal and replacement procedures 271 Figure 1-446 Remove three screws 1 2 2. Carefully slide the control panel toward the right side of the printer, lift it slightly, and then disconnect one connector (callout 1) on the back. CAUTION: Do not completely remove the control panel until the connector is disconnected. Figure 1-447 Disconnect one connector 1 272 Chapter 1 Removal and replacement ENWW 3. Remove the control panel. Figure 1-448 Remove the control panel Step 3: Unpack the replacement control panel Unpack the replacement part from the packaging. http://www8.hp.com/us/en/hp-information/environment/product-recycling.html NOTE: HP recommends responsible disposal of the defective part. Figure 1-449 Recycle and unpack Step 4: Install the control panel 1. ENWW Connect one connector (callout 1). Removal and replacement procedures 273 Figure 1-450 Connect one connector 1 2. Install three screws (callout 1). NOTE: Make sure that the ground wire from the connector is installed under the screw (callout 2). Figure 1-451 Install three screws 1 2 Step 5: Install the right cover 1. Note the location of the tabs (callout 1) on the cover that will fit into the slots (callout 2) on the printer. 274 Chapter 1 Removal and replacement ENWW Figure 1-452 Note location of tabs 2 1 2. Position the front tabs on the right cover slightly behind the right front cover (callout 1), and then rotate the back edge of the cover toward the printer (callout 2). NOTE: The tabs and slots mentioned in the previous step will engage as the cover is rotated into place. Figure 1-453 Position the front tabs 1 2 ENWW Removal and replacement procedures 275 3. Slide the cover toward the front of the printer to install it. Figure 1-454 Slide the cover 4. Install two screws (callout 1). Figure 1-455 Install two screws 1 276 Chapter 1 Removal and replacement ENWW 5. Close the front cover and the cartridge door. Figure 1-456 Close the front cover and cartridge door ENWW Removal and replacement procedures 277 Removal and replacement: Internal parts and assemblies ● Removal and replacement: Formatter ● Removal and replacement: Registration assembly ● Removal and replacement: Easy-access USB port and cable ● Removal and replacement: Fan FN101 ● Removal and replacement: Fan FN102 ● Removal and replacement: Fan FN103 ● Removal and replacement: Fan FN104 ● Removal and replacement: Pickup motor ● Removal and replacement: Drum motor ● Removal and replacement: Lifter motor assembly ● Removal and replacement: DC controller ● Removal and replacement: Pickup drive assembly ● Removal and replacement: Fuser motor ● Removal and replacement: Drum drive assembly ● Removal and replacement: Environmental sensor ● Removal and replacement: Power supply ● Removal and replacement: Feed-guide assembly ● Removal and replacement: Tray 1 paper-pickup assembly ● Removal and replacement: Feed roller assembly ● Removal and replacement: Laser/scanner ● Removal and replacement: Paper-delivery assembly ● Removal and replacement: Paper feed shaft gear (gear, 18T) ● Removal and replacement: Paper feed shaft assembly ● Removal and replacement: Pickup drive assembly gear (gear, 23T) ● Removal and replacement: Pickup drive assembly solenoid ● Removal and replacement: Pickup drive assembly drive-gear shaft ● Removal and replacement: Paper-delivery drive assembly ● Removal and replacement: Tag holder assembly ● Removal and replacement: Size-detect assembly (Tray 2) ● Removal and replacement: Lower input accessory connector 278 Chapter 1 Removal and replacement ENWW ENWW ● Removal and replacement: Memory PCA (island of data) ● Removal and replacement: Wireless PCA ● Removal and replacement: Near field communication (NFC) PCA ● Removal and replacement: Fuser drive assembly Removal and replacement procedures 279 Removal and replacement: Formatter ● Introduction ● Step 1: Remove the formatter cover ● Step 2: Remove the formatter case door ● Step 3: Remove the embedded MultiMedia Card (eMMC) ● Step 4: Remove the hard-disk drive (HDD) ● Step 5: Remove the memory DIMM ● Step 6: Remove the trusted platform module (TPM) ● Step 7: Remove the formatter ● Step 8: Unpack the replacement formatter ● Step 9: Install the formatter ● Step 10: Install the trusted platform module (TPM) ● Step 11: Install the memory DIMM ● Step 12: Install the hard-disk drive (HDD) ● Step 13: Install the eMMC ● Step 14: Install the formatter case door ● Step 15: Install the formatter cover Introduction This document provides the procedures to remove and replace the formatter. Before performing service Turn the printer power off ◦ Disconnect the power cable. WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the power cord before attempting to service the printer. ◦ Disconnect all network cables. CAUTION: This part contains components that are electrostatic discharge (ESD) sensitive. To reduce the possibility of ESD damage, always touch the sheet-metal chassis to ground yourself before touching an ESD-sensitive part. IMPORTANT: Do not replace the formatter, DC controller, and eMMC PCA or hard-disk drive simultaneously during a single printer servicing. Doing so might cause the printer to become unstable or inoperable. Use the table below to identify the correct part number for your printer. To order the part, go to www.hp.com/buy/parts. 280 Chapter 1 Removal and replacement ENWW Formatter part number E6B69-60001 Formatter Required tools ● #2 Phillips screwdriver with a magnetic tip After performing service Turn the printer power on ◦ Connect the power cable. ◦ Use the power switch to turn the power on. Post service test Make sure that the printer initializes to a Ready state. Print a configuration page to make sure that the printer is functioning correctly. Step 1: Remove the formatter cover 1. Grasp the handle on the formatter cover (callout 1), and then slide the cover toward the rear of the printer to remove it. Figure 1-457 Remove the formatter cover 1 ENWW Removal and replacement procedures 281 2. Open the formatter case door. Figure 1-458 Open the formatter case door Step 2: Remove the formatter case door ▲ Lift the door up to disengage the slots on the door with the tabs on the formatter case (callout 1). Figure 1-459 Remove the formatter case door 1 Step 3: Remove the embedded MultiMedia Card (eMMC) 1. Disconnect two connectors (callout 1). 282 Chapter 1 Removal and replacement ENWW Figure 1-460 Disconnect two connectors 1 2. Locate the eMMC component on the formatter. Figure 1-461 Locate the eMMC component ENWW Removal and replacement procedures 283 3. Pull the eMMC straight off of the formatter to remove it. Figure 1-462 Remove the eMMC Step 4: Remove the hard-disk drive (HDD) NOTE: If the optional HDD is not installed, skip this step and go to Step 5: Remove the memory DIMM on page 285. 1. Locate the hard-disk drive (HDD) on the formatter. Figure 1-463 Locate the hard-disk drive 284 Chapter 1 Removal and replacement ENWW 2. Release one tab (callout 1), grasp the HDD mounting bracket, and then rotate the connector end of the bracket up (callout 2) and away from the formatter to release it. Figure 1-464 Release the HDD 1 2 2 3. Slide the HDD toward the front of the printer (callout 1) to release one tab (callout 2) from the slot (callout 3) in the formatter case, and then remove the HDD. Figure 1-465 Remove HDD 3 1 2 Step 5: Remove the memory DIMM NOTE: If the optional memory DIMM is not installed, skip this step and go to Step 6: Remove the trusted platform module (TPM) on page 286. 1. ENWW Locate the memory DIMM installed on the formatter. Removal and replacement procedures 285 Figure 1-466 Locate the DIMM 2. Pull the DIMM straight off of the formatter to remove it. Figure 1-467 Remove the DIMM Step 6: Remove the trusted platform module (TPM) NOTE: If the optional TPM is not installed, skip this step and go to Step 7: Remove the formatter on page 287. 1. Locate the trusted platform module (TPM) installed on the formatter. 286 Chapter 1 Removal and replacement ENWW Figure 1-468 Locate the TPM 2. Pull the TPM straight off of the formatter to remove it. Figure 1-469 Remove the TPM Step 7: Remove the formatter 1. Locate the flat cable connector (callout 1) on the formatter. IMPORTANT: This connector is a Zero Insertion Force (ZIF) connector that uses a hinged retainer to secure a flat cable. The hinged retainer must be opened to release the flat cable. ENWW Removal and replacement procedures 287 Figure 1-470 ZIF connector 1 2. Disconnect all of the remaining connectors on the formatter. The following connectors are empty: ● J23, J25, J51, and J57 ● J3 (callout 1): This connector is empty on the M604n/dn, M605n/dn, and M606dn models. It holds the touchscreen cable on the M605x and M606x models. ● J18 (callout 2): This connector is empty unless the optional hard-disk-drive (HDD) is installed. ● J9 (callout 3): This connector is empty unless the optional two internal USB ports accessory is installed. ● J98 (callout 4): This connector is empty unless the optional trusted platform module (TPM) is installed. Figure 1-471 Disconnect all connectors 1 2 3 288 Chapter 1 Removal and replacement 4 ENWW 3. Remove four screws (callout 1). Figure 1-472 Remove four screws 1 4. Rotate the front edge of the formatter away from the formatter case (callout 1), and then slide the formatter toward the front of the printer (callout 2) to remove it. Figure 1-473 Remove the formatter 2 1 Step 8: Unpack the replacement formatter Unpack the replacement assembly from the packaging. CAUTION: This part contains components that are electrostatic discharge (ESD) sensitive. To reduce the possibility of ESD damage, always touch the sheet-metal chassis to ground yourself before touching an ESD-sensitive part. http://www8.hp.com/us/en/hp-information/environment/product-recycling.html ENWW Removal and replacement procedures 289 NOTE: HP recommends responsible disposal of the defective assembly. Figure 1-474 Recycle and unpack Step 9: Install the formatter 1. Note that the network port (callout 1) on the formatter slides between the brackets (callout 2) on the formatter case. Make sure that the port is positioned between these brackets when installing the formatter. Figure 1-475 Network port install note 1 2 290 Chapter 1 Removal and replacement ENWW 2. Position the formatter in the formatter case. Slide the formatter toward the back of the printer (callout 1), and then rotate the front edge of the formatter (callout 2) toward the formatter case. Figure 1-476 Install the formatter 2 3. 1 Install four screws (callout 1). Figure 1-477 Install four screws 1 ENWW Removal and replacement procedures 291 4. Locate the flat cable connector (callout 1) on the formatter. IMPORTANT: The flat cable connector is a Zero Insertion Force (ZIF) connector that uses a hinged retainer to secure a flat cable. When the flat cable is reinstalled, fully insert the flat cable in the connector between the two white pins (callout 2). Close the hinged retainer (callout 3) to lock the flat cable into the connector and provide proper electrical contact. If the flat cable is not locked into the connector, no electrical contact will occur. Figure 1-478 ZIF connector 1 2 5. 3 Connect all of the connectors on the formatter. The following connectors are empty: ● J23, J25, J51, and J57 ● J3 (callout 1): This connector is empty on the M604n/dn, M605n/dn, and M606dn models. It holds the touchscreen cable on the M605x and M606x models. ● J18 (callout 2): This connector is empty unless the optional hard-disk-drive (HDD) is installed. ● J9 (callout 3): This connector is empty unless the optional two internal USB ports accessory is installed. ● J98 (callout 4): This connector is empty unless the optional trusted platform module (TPM) is installed. NOTE: Two connectors (callout 5) will be reconnected after the eMMC component is installed. 292 Chapter 1 Removal and replacement ENWW Figure 1-479 Disconnect all connectors 1 5 2 3 4 Step 10: Install the trusted platform module (TPM) NOTE: If the optional TPM was not removed, skip this step and go to Step 11: Install the memory DIMM on page 294. 1. Note that the TPM connector (callout 1) is keyed, and can only be installed in one direction on the formatter connector (callout 2). Figure 1-480 TPM connector 2 1 ENWW Removal and replacement procedures 293 2. Align the connector on the TPM with the connector on the formatter, and then push the TPM onto the formatter to install it. Verify that the TPM is fully seated in the connector. Figure 1-481 Install the TPM Step 11: Install the memory DIMM NOTE: If the optional memory DIMM was not removed, skip this step and go to Step 6: Install the hard-disk drive (HDD) on page 81. 1. Note that the DIMM connector (callout 1) is keyed, and can only be installed in one direction in the formatter connector (callout 2). Figure 1-482 DIMM connector 2 1 294 Chapter 1 Removal and replacement ENWW 2. Align the connector on the DIMM with the connector on the formatter, and then push the DIMM onto the formatter to install it. Verify that the DIMM is fully seated in the connector. Figure 1-483 Install the DIMM Step 12: Install the hard-disk drive (HDD) NOTE: 1. If the optional HDD was not removed, skip this step and go to Step 13: Install the eMMC on page 296. Install the tab (callout 1) on the HDD bracket into the slot (callout 2) on the formatter case, and then slide the HDD toward the back of the printer (callout 3). TIP: If this is the first time the HDD is being installed, remove the pre-scored label that covers the slot in the chassis (callout 2). Figure 1-484 Install the tab 2 3 1 ENWW Removal and replacement procedures 295 2. Rotate the HDD down toward the formatter and press down. Make sure that the retainer tab (callout 1) latches into the hole (callout 2) on the formatter, and that the connector latch (callout 3) snaps into the connector (callout 4). Figure 1-485 Install the HDD 4 3 2 1 3. Verify that the HDD is fully seated in the connector (callout 1) and that the retainer tab (callout 2) is latched. Figure 1-486 Verify HDD installation 1 2 Step 13: Install the eMMC 1. Before installing the new eMMC component, note that the eMMC connector (callout 1) is keyed, and can only be installed in one direction onto the formatter connector (callout 2). 296 Chapter 1 Removal and replacement ENWW Figure 1-487 eMMC connector 2 1 2. Align the connector on the eMMC with the connector on the formatter, and then push the eMMC onto the formatter to install it. Verify that the eMMC is fully seated in the connector. Figure 1-488 Install eMMC ENWW Removal and replacement procedures 297 3. Connect two connectors (callout 1). Figure 1-489 Connect two connectors 1 Step 14: Install the formatter case door ▲ Position the slots in the door (callout 1) over the tabs on the formatter case (callout 2), and then install the door. Figure 1-490 Install the door 1 2 Step 15: Install the formatter cover 1. Close the formatter case door. 298 Chapter 1 Removal and replacement ENWW Figure 1-491 Close the formatter case door 2. Align the tabs (callout 1) on the formatter cover with the slots (callout 2) in the right cover, and then slide the formatter cover toward the front of the printer to install it. Figure 1-492 Align the tabs and slots 2 1 ENWW Removal and replacement procedures 299 Removal and replacement: Registration assembly ● Introduction ● Step 1: Remove the toner cartridge ● Step 2: Remove the registration assembly ● Step 3: Unpack the replacement registration assembly ● Step 4: Install the registration assembly ● Step 5: Install the toner cartridge Introduction This document provides the procedures to remove and replace the registration assembly. NOTE: The printer might appear different from some of the figures below; however, the procedures in this section are correct for this printer. Before performing service Turn the printer power off ◦ Disconnect the power cable. WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the power cord before attempting to service the printer. Use the table below to identify the correct part number for your printer. To order the part, go to www.hp.com/buy/parts. Registration assembly part number RM1-8413-000CN Registration assembly Required tools ● #2 Phillips screwdriver with a magnetic tip After performing service Turn the printer power on ◦ Connect the power cable. ◦ Use the power switch to turn the power on. Post service test Make sure that the printer initializes to a Ready state. Print a configuration page to make sure that the printer is functioning correctly. 300 Chapter 1 Removal and replacement ENWW Step 1: Remove the toner cartridge 1. Open the cartridge door. Figure 1-493 Open the cartridge door 2. Firmly grasp the toner cartridge and pull it up and out of the printer. CAUTION: Do not expose the toner cartridge to bright light or direct sunlight for long periods of time. This can damage the cartridge, which will result in print-quality defects. If the cartridge must be removed from the printer for an extended amount of time, cover it and keep it out of bright light or direct sunlight. Figure 1-494 Remove the toner cartridge ENWW Removal and replacement procedures 301 Step 2: Remove the registration assembly 1. Open the registration-roller plate to gain access to the screws. Figure 1-495 Open the registration-roller plate 2. Remove five screws (callout 1). Figure 1-496 Remove five screws 1 302 Chapter 1 Removal and replacement ENWW 3. Locate the grounding plate at the right side of the registration assembly. The plate is not captive when you remove the assembly. Do not lose the grounding plate. Figure 1-497 Locate the grounding plate 4. Lift the registration assembly out of the printer. Figure 1-498 Remove the registration assembly Step 3: Unpack the replacement registration assembly Unpack the replacement part from the packaging. http://www8.hp.com/us/en/hp-information/environment/product-recycling.html NOTE: ENWW HP recommends responsible disposal of the defective part. Removal and replacement procedures 303 Figure 1-499 Recycle and unpack Step 4: Install the registration assembly 1. Position the registration assembly in the printer. Figure 1-500 Position the registration assembly 304 Chapter 1 Removal and replacement ENWW 2. Open the registration-roller plate to gain access to the mounting holes. Figure 1-501 Open the registration-roller plate 3. Install five screws (callout 1). Figure 1-502 Install five screws 1 Step 5: Install the toner cartridge 1. ENWW Install the toner cartridge. Removal and replacement procedures 305 Figure 1-503 Install the toner cartridge 2. Close the cartridge door. Figure 1-504 Close the cartridge door 306 Chapter 1 Removal and replacement ENWW Removal and replacement: Easy-access USB port and cable ● Introduction ● Step 1: Remove the right cover ● Step 2: Remove the control panel (M604n/dn, M605n/dn, M606dn only) ● Step 3: Remove the front cover ● Step 4: Remove the right front cover ● Step 5: Remove the easy-access USB port and cable ● Step 6: Unpack the replacement easy-access USB port and cable ● Step 7: Install the easy-access USB port and cable ● Step 8: Install the right front cover ● Step 9: Install the front cover ● Step 10: Install the control panel (M604n/dn, M605n/dn, M606dn only) ● Step 11: Install the right cover Introduction This document provides the procedures to remove and replace the easy-access USB port and cable. Before performing service Turn the printer power off ◦ Disconnect the power cable. WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the power cord before attempting to service the printer. Use the table below to identify the correct part number for your printer. To order the part, go to www.hp.com/buy/parts. Easy-access USB port and cable part number RM2-6328-000CN USB cable assembly Required tools ● #2 Phillips screwdriver with a magnetic tip After performing service Turn the printer power on ENWW ◦ Connect the power cable. ◦ Use the power switch to turn the power on. Removal and replacement procedures 307 Post service test Connect a USB device to the USB port and verify that the printer can successfully access the device. Step 1: Remove the right cover 1. Open the front cover and the cartridge door. Figure 1-505 Open the front cover and cartridge door 2. Remove two screws (callout 1). Figure 1-506 Remove two screws 1 308 Chapter 1 Removal and replacement ENWW 3. Release three tabs (callout 1). Figure 1-507 Release three tabs 1 4. Slide the cover toward the rear of the printer to remove it. Figure 1-508 Remove the cover Step 2: Remove the control panel (M604n/dn, M605n/dn, M606dn only) 1. Remove three screws (callout 1). NOTE: One of these screws (callout 2) retains a ground wire. ENWW Removal and replacement procedures 309 Figure 1-509 Remove three screws 1 2 2. Carefully slide the control panel toward the right side of the printer, lift it slightly, and then disconnect one connector (callout 1) on the back. CAUTION: Do not completely remove the control panel until the connector is disconnected. Figure 1-510 Disconnect one connector 1 310 Chapter 1 Removal and replacement ENWW 3. Remove the control panel. Figure 1-511 Remove the control panel Step 3: Remove the front cover 1. Open the front cover Figure 1-512 Open the front cover ENWW Removal and replacement procedures 311 2. Gently pry the front-cover retainers (callout 1) off of the Tray 1 arms (callout 2). Figure 1-513 Release retainers 2 1 3. Use needle-nose pliers to release one spring (callout 1). Figure 1-514 Release spring 1 312 Chapter 1 Removal and replacement ENWW 4. Slide the front cover toward the right side of the printer to remove it. Figure 1-515 Remove the cover Step 4: Remove the right front cover 1. Disconnect one connector (callout 1) on the DC controller (J32), and then release the wire harness from the guide (callout 2). Figure 1-516 Disconnect one connector 1 2 ENWW Removal and replacement procedures 313 2. Remove two screws (callout 1). Figure 1-517 Remove two screws 1 3. Remove one screw (callout 1). Figure 1-518 Remove one screw 1 314 Chapter 1 Removal and replacement ENWW 4. Release one tab (callout 1). Figure 1-519 Release one tab 1 5. Remove the right front cover. Figure 1-520 Remove the right front cover Step 5: Remove the easy-access USB port and cable 1. ENWW M605x and M60X only: Use needle-nose pliers to release the toner-cartridge door hinge tabs (callout 1). Removal and replacement procedures 315 Figure 1-521 Release door hinge tabs 2. M605x and M60X only: Remove three screws (callout 1), and then remove the right top cover (callout 2). Figure 1-522 Remove right top cover 2 1 316 Chapter 1 Removal and replacement ENWW 3. Open the formatter case door, and then disconnect one connector (callout 1). Figure 1-523 Disconnect one connector 1 4. Remove the cable (callout 1) from the guides (callout 2). Figure 1-524 Remove cable from guides 2 1 ENWW Removal and replacement procedures 317 5. Remove one screw (callout 1). NOTE: This screw retains one ground wire. Figure 1-525 Remove one screw 1 6. Locate the tab (callout 1) on the back side of the USB port. This tab secures the USB port to the chassis. Press on this tab to release the USB port from the printer. Figure 1-526 Press on the tab 1 318 Chapter 1 Removal and replacement ENWW 7. Rotate the USB port away from the printer to remove it. Figure 1-527 Remove the USB port Step 6: Unpack the replacement easy-access USB port and cable Unpack the replacement part from the packaging. http://www8.hp.com/us/en/hp-information/environment/product-recycling.html NOTE: HP recommends responsible disposal of the defective part. Figure 1-528 Recycle and unpack Step 7: Install the easy-access USB port and cable 1. ENWW Make note of the location of the tab (callout 1) on the back of the USB port and the corresponding slot (callout 2) in the printer. Removal and replacement procedures 319 Figure 1-529 Note tab and slot locations 1 2 2. Rotate the top of the USB port toward the printer to engage the tab shown in the previous step, and then press the USB port into place. Figure 1-530 Install USB port 320 Chapter 1 Removal and replacement ENWW 3. Install one screw (callout 1). NOTE: Make sure that the ground wire is secured with this screw. Figure 1-531 Install one screw 1 4. Install the cable (callout 1) in the guides (callout 2). Figure 1-532 Install cable in guides 2 1 ENWW Removal and replacement procedures 321 5. Connect one connector (callout 1). Figure 1-533 Connect one connector 1 6. M605x and M60X only: Position the right top cover (callout 1) onto the printer, and then install three screws (callout 2). Figure 1-534 Position right top cover 1 2 322 Chapter 1 Removal and replacement ENWW 7. M605x and M60X only: Install the toner-cartridge door hinge (callout 1) by pressing it onto the tabs. Figure 1-535 Install door hinge tabs 1 Step 8: Install the right front cover 1. Position the right front cover on the printer. Figure 1-536 Position the right front cover ENWW Removal and replacement procedures 323 2. Install one tab (callout 1). Figure 1-537 Install one tab 1 3. Install one screw (callout 1). Figure 1-538 Install one screw 1 324 Chapter 1 Removal and replacement ENWW 4. Install two screws (callout 1). Figure 1-539 Install two screws 1 5. Connect one connector (callout 1) on the DC controller (J32), and then install the wire harness in the guide (callout 2). Figure 1-540 Connect one connector 1 2 Step 9: Install the front cover 1. ENWW Align the pins (callout 1) on the printer with the holes (callout 2) on the front cover, and then slide the front cover toward the left side of the printer to install it. Removal and replacement procedures 325 Figure 1-541 Install the cover 1 2 2. Use needle-nose pliers to install one spring (callout 1). Figure 1-542 Install spring 1 326 Chapter 1 Removal and replacement ENWW 3. The hinge arm (callout 1) might become dislodged from the Tray 1 pin (callout 2). Make sure that the hinge arm fits securely on the pin. Figure 1-543 Check arm installation 1 2 4. Gently flex the front-cover retainers (callout 1) outward to install them on the Tray 1 arms (callout 2). Figure 1-544 Install retainers 2 1 Step 10: Install the control panel (M604n/dn, M605n/dn, M606dn only) 1. ENWW Connect one connector (callout 1). Removal and replacement procedures 327 Figure 1-545 Connect one connector 1 2. Install three screws (callout 1). NOTE: Make sure that the ground wire from the connector is installed under the screw (callout 2). Figure 1-546 Install three screws 1 2 Step 11: Install the right cover 1. Note the location of the tabs (callout 1) on the cover that will fit into the slots (callout 2) on the printer. 328 Chapter 1 Removal and replacement ENWW Figure 1-547 Note location of tabs 2 1 2. Position the front tabs on the right cover slightly behind the right front cover (callout 1), and then rotate the back edge of the cover toward the printer (callout 2). NOTE: The tabs and slots mentioned in the previous step will engage as the cover is rotated into place. Figure 1-548 Position the front tabs 1 2 ENWW Removal and replacement procedures 329 3. Slide the cover toward the front of the printer to install it. Figure 1-549 Slide the cover 4. Install two screws (callout 1). Figure 1-550 Install two screws 1 330 Chapter 1 Removal and replacement ENWW 5. Close the front cover and the cartridge door. Figure 1-551 Close the front cover and cartridge door ENWW Removal and replacement procedures 331 Removal and replacement: Fan FN101 ● Introduction ● Step 1: Remove the duplex accessory ● Step 2: Remove the duplex accessory cover ● Step 3: Remove the Tray 2 extension door ● Step 4: Remove the top accessory cover ● Step 5: Remove the right cover ● Step 6: Remove the top cover (M604n/dn, M605n/dn, M606dn only) ● Step 7: Remove the top cover (M605x, M606x only) ● Step 8: Remove the left cover ● Step 9: Remove the fan FN101 ● Step 10: Unpack the replacement fan FN101 ● Step 11: Install the fan FN101 ● Step 12: Install the left cover ● Step 13: Install the top cover (M605x, M606x only) ● Step 14: Install the top cover (M604n/dn, M605n/dn, M606dn only) ● Step 15: Install the right cover ● Step 16: Install the top accessory cover ● Step 17: Install the Tray 2 extension door ● Step 18: Install the duplex accessory cover ● Step 19: Install the duplex accessory Introduction This document provides the procedures to remove and replace the fan FN101. Before performing service Turn the printer power off ◦ Disconnect the power cable. WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the power cord before attempting to service the printer. Use the table below to identify the correct part number for your printer. To order the part, go to www.hp.com/buy/parts. 332 Chapter 1 Removal and replacement ENWW Fan FN101 part number RK2-1988-000CN Fan FN101 Required tools ● #2 Phillips screwdriver with a magnetic tip After performing service Turn the printer power on ◦ Connect the power cable. ◦ Use the power switch to turn the power on. Post service test Make sure that the printer initializes to a Ready state. Print a configuration page to make sure that the printer is functioning correctly. Step 1: Remove the duplex accessory NOTE: If the optional duplex accessory is not installed, skip this step and go to Step 2: Remove the duplex accessory cover on page 333. ▲ Slightly lift up on the duplex accessory, and then pull it completely out of the printer to remove it. Figure 1-552 Remove the duplex accessory Step 2: Remove the duplex accessory cover NOTE: If the duplex accessory cover is not installed, skip this step and go to Step 3: Remove the Tray 2 extension door on page 334. ▲ ENWW Pull the duplex accessory cover straight out of the printer to remove it. Removal and replacement procedures 333 Figure 1-553 Remove the duplex accessory cover Step 3: Remove the Tray 2 extension door 1. Carefully flex the Tray 2 extension door to release the hinge pin (callout 1) near the power-cord side of the printer. Figure 1-554 Release the hinge pin 1 334 Chapter 1 Removal and replacement ENWW 2. Rotate the Tray 2 extension door to the horizontal position, and then pull up on the keyed hinge pin (callout 1) to release the door. Remove the Tray 2 extension door. Figure 1-555 Remove the Tray 2 extension door 1 Step 4: Remove the top accessory cover 1. Open the rear output bin. Figure 1-556 Open the rear output bin ENWW Removal and replacement procedures 335 2. Lift the top accessory cover up and off of the printer. Figure 1-557 Remove top accessory cover Step 5: Remove the right cover 1. Open the front cover and the cartridge door. Figure 1-558 Open the front cover and cartridge door 336 Chapter 1 Removal and replacement ENWW 2. Remove two screws (callout 1). Figure 1-559 Remove two screws 1 3. Release three tabs (callout 1). Figure 1-560 Release three tabs 1 ENWW Removal and replacement procedures 337 4. Slide the cover toward the rear of the printer to remove it. Figure 1-561 Remove the cover Step 6: Remove the top cover (M604n/dn, M605n/dn, M606dn only) NOTE: For the M605x or M606x product, skip this step and go to Step 7: Remove the top cover (M605x, M606x only) on page 341. 1. Use needle-nose pliers to release the toner-cartridge drive-arm tabs (callout 1). CAUTION: The toner-cartridge drive-arm tabs break easily. TIP: Push the toner-cartridge drive-arm back into the printer to avoid damaging it when you remove the top cover. Figure 1-562 Release the drive-arm tabs 1 338 Chapter 1 Removal and replacement ENWW 2. Remove three screws (callout 1) on the top of the printer. Figure 1-563 Remove three screws 1 3. Remove one screw (callout 1) on the right side of the printer. Reinstallation tip: This screw is larger than the screws removed from the top of the printer. Make sure to install the correct screw when reassembling. Figure 1-564 Remove one screw 1 ENWW Removal and replacement procedures 339 4. Remove one screw (callout 1) on the left side of the printer. Reinstallation tip: This screw is larger than the screws removed from the top of the printer. Make sure to install the correct screw when reassembling. Figure 1-565 Remove one screw 1 5. Note the location of two tabs on the top output bin (callout 1). These tabs are released in the next step. Figure 1-566 Location of two tabs 1 340 Chapter 1 Removal and replacement ENWW 6. Release two tabs (callout 1) on the top output bin. Reinstallation tip: Make sure that these tabs are fully seated when the top cover is reinstalled. Figure 1-567 Release two tabs 7. Lift the top cover up and off of the printer to remove it. Figure 1-568 Remove the top cover Step 7: Remove the top cover (M605x, M606x only) NOTE: If servicing the M604n/dn, M605n/dn, or M606dn, skip this step and go to Step 8: Remove the left cover on page 346. 1. Use needle-nose pliers to release the toner-cartridge drive-arm tabs (callout 1) and the toner-cartridge door hinge tabs (callout 2). CAUTION: ENWW The toner-cartridge drive-arm tabs break easily. Removal and replacement procedures 341 TIP: Push the toner-cartridge drive-arm (callout 3) back into the printer to avoid damaging it when you remove the top cover. Figure 1-569 Release the drive-arm and door hinge tabs 1 3 2 2. Remove one screw, and then release the ground wire (callout 1). Figure 1-570 Release the ground wire 1 342 Chapter 1 Removal and replacement ENWW 3. Open the formatter case door, and then disconnect two connectors (callout 1). Figure 1-571 Disconnect two connectors 1 4. Remove three screws (callout 1) on the top of the printer. Figure 1-572 Remove three screws 1 ENWW Removal and replacement procedures 343 5. Remove one screw (callout 1) on the right side of the printer. Reinstallation tip: This screw is larger than the screws removed from the top of the printer. Make sure to install the correct screw when reassembling. Figure 1-573 Remove one screw 1 6. Remove one screw (callout 1) on the left side of the printer. Reinstallation tip: This screw is larger than the screws removed from the top of the printer. Make sure to install the correct screw when reassembling. Figure 1-574 Remove one screw 1 344 Chapter 1 Removal and replacement ENWW 7. Note the location of two tabs on the top output bin (callout 1). These tabs are released in the next step. Figure 1-575 Location of two tabs 1 8. Release two tabs (callout 1) on the top output bin. Reinstallation tip: Make sure that these tabs are fully seated when the top cover is reinstalled. Figure 1-576 Release two tabs ENWW Removal and replacement procedures 345 9. On the right side of the printer, release the wire harness and cables (callout 1) from the guides (callout 2). Figure 1-577 Release cables from guides 2 1 10. Lift the top cover up and off of the printer to remove it. Figure 1-578 Remove the top cover Step 8: Remove the left cover 1. Remove one screw (callout 1). 346 Chapter 1 Removal and replacement ENWW Figure 1-579 Remove one screw 1 2. Remove the left front inside cover. Figure 1-580 Remove the left front inside cover ENWW Removal and replacement procedures 347 3. Release one tab (callout 1) on the top of the cover. Figure 1-581 Release one tab 1 4. Release one tab (callout 1) on the front of the cover. Figure 1-582 Release one tab 1 348 Chapter 1 Removal and replacement ENWW 5. Rotate the top of the cover away (callout 1) from the printer, and then lift the cover up (callout 2) to remove it. Figure 1-583 Remove the cover 1 2 Step 9: Remove the fan FN101 1. Remove two screws (callout 1), and then remove the sheet-metal plate (callout 2). Figure 1-584 Remove two screws and the sheet-metal plate 2 1 ENWW Removal and replacement procedures 349 2. Disconnect two connectors (callout 1), and then remove one screw (callout 2). Slide the environmental sensor bar (callout 3) to the right to release it, and then lift the environmental sensor bar away from the printer. Figure 1-585 Disconnect two connectors and remove one screw 2 3 1 3. Release two tabs (callout 1), and then remove the fan. Figure 1-586 Remove the fan 1 Step 10: Unpack the replacement fan FN101 Unpack the replacement part from the packaging. http://www8.hp.com/us/en/hp-information/environment/product-recycling.html NOTE: HP recommends responsible disposal of the defective part. 350 Chapter 1 Removal and replacement ENWW Figure 1-587 Recycle and unpack Step 11: Install the fan FN101 1. Position the fan on the printer and engage two tabs (callout 1). TIP: When you reinstall the fan, the air must flow into the printer. Verify that the airflow arrows that are embossed on the fan body point into the printer. Figure 1-588 Position the fan 1 ENWW Removal and replacement procedures 351 2. Slide the environmental bar (callout 1) to the left to install it on the printer chassis. Install one screw (callout 2), and then connect two connectors (callout 3). CAUTION: Do not apply too much pressure to the wire-harness connectors when connecting them to the power supply. Applying too much pressure might snap off the soldered connectors on the power supply. Figure 1-589 Connect two connectors and install one screw 2 1 3 3. Position the sheet-metal plate (callout 1) on the printer, and then install two screws (callout 2). Figure 1-590 Install the sheet-metal plate 1 2 Step 12: Install the left cover 1. Note the location of the tabs (callout 1) on the bottom of the left cover that will fit into the slots (callout 2) in the sheet-metal frame. 352 Chapter 1 Removal and replacement ENWW Figure 1-591 Note location of tabs 2 1 2. Position the tabs in the slots mentioned in the previous step (callout 1), and then rotate the left cover toward the printer (callout 2). Figure 1-592 Rotate the cover into place 2 1 ENWW Removal and replacement procedures 353 3. Make sure that the tab (callout 1) on the front of the cover snaps into place. Figure 1-593 Install one tab 1 4. Make sure that the tab (callout 1) on the top of the cover snaps into place. Figure 1-594 Install one tab 1 354 Chapter 1 Removal and replacement ENWW 5. Position the left front inside cover on the printer. Figure 1-595 Install the left front inside cover 6. Install one screw (callout 1). Figure 1-596 Install one screw 1 Step 13: Install the top cover (M605x, M606x only) NOTE: For the M604n/dn, M605n/dn, or M606dn product, skip this step and go to Step 14: Install the top cover (M604n/dn, M605n/dn, M606dn only) on page 360. 1. ENWW Lower the top cover onto the printer. Removal and replacement procedures 355 Figure 1-597 Lower the top cover 2. On the right side of the printer, make sure that the wire harness and cables (callout 1) are properly routed through the guides (callout 2). Figure 1-598 Install cables in guides 2 1 356 Chapter 1 Removal and replacement ENWW 3. Install two tabs (callout 1) on the top output bin into two slots (callout 2) in the printer. Make sure that the tabs snap into place. Figure 1-599 Install two tabs 1 2 4. Install one screw (callout 1) on the left side of the printer. Reinstallation tip: This screw is larger than the screws removed from the top of the printer. Make sure to install the correct screw. Figure 1-600 Install one screw 1 ENWW Removal and replacement procedures 357 5. Install one screw (callout 1) on the right side of the printer. Reinstallation tip: This screw is larger than the screws removed from the top of the printer. Make sure to install the correct screw. Figure 1-601 Install one screw 1 6. Install three screws (callout 1) on the top of the printer. Figure 1-602 Install three screws 1 358 Chapter 1 Removal and replacement ENWW 7. Connect two connectors (callout 1). Figure 1-603 Connect two connectors 1 8. Install one screw to attach the ground wire (callout 1). Figure 1-604 Install the ground wire 1 ENWW Removal and replacement procedures 359 9. If the toner-cartridge door hinge comes off of the top cover, reattach the hinge by sliding the hole (callout 1) in the hinge onto the tab (callout 2) on the top cover. Figure 1-605 Reattach the door hinge 2 1 10. Install the toner-cartridge drive-arm (callout 1) and the toner-cartridge door hinge (callout 2) by pressing them onto the tabs. NOTE: It might be necessary to lift the drive arm (callout 3) up in order to reattach it. CAUTION: The toner-cartridge drive-arm tabs break easily. Figure 1-606 Install the drive-arm and door hinge tabs 1 3 2 Step 14: Install the top cover (M604n/dn, M605n/dn, M606dn only) 1. Lower the top cover onto the printer. 360 Chapter 1 Removal and replacement ENWW Figure 1-607 Lower the top cover 2. Install two tabs (callout 1) on the top output bin into two slots (callout 2) in the printer. Make sure that the tabs snap into place. Figure 1-608 Install two tabs 1 2 ENWW Removal and replacement procedures 361 3. Install one screw (callout 1) on the left side of the printer. Reinstallation tip: This screw is larger than the screws removed from the top of the printer. Make sure to install the correct screw. Figure 1-609 Install one screw 1 4. Install one screw (callout 1) on the right side of the printer. Reinstallation tip: This screw is larger than the screws removed from the top of the printer. Make sure to install the correct screw. Figure 1-610 Install one screw 1 362 Chapter 1 Removal and replacement ENWW 5. Install three screws (callout 1) on the top of the printer. Figure 1-611 Install three screws 1 6. Install the toner-cartridge drive-arm (callout 1) by pressing it onto the tabs. NOTE: It might be necessary to lift the drive arm up in order to reattach it. CAUTION: The toner-cartridge drive-arm tabs break easily. Figure 1-612 Install the drive-arm tabs 1 Step 15: Install the right cover 1. ENWW Note the location of the tabs (callout 1) on the cover that will fit into the slots (callout 2) on the printer. Removal and replacement procedures 363 Figure 1-613 Note location of tabs 2 1 2. Position the front tabs on the right cover slightly behind the right front cover (callout 1), and then rotate the back edge of the cover toward the printer (callout 2). NOTE: The tabs and slots mentioned in the previous step will engage as the cover is rotated into place. Figure 1-614 Position the front tabs 1 2 364 Chapter 1 Removal and replacement ENWW 3. Slide the cover toward the front of the printer to install it. Figure 1-615 Slide the cover 4. Install two screws (callout 1). Figure 1-616 Install two screws 1 ENWW Removal and replacement procedures 365 5. Close the front cover and the cartridge door. Figure 1-617 Close the front cover and cartridge door Step 16: Install the top accessory cover 1. Align the tabs (callout 1) on the top accessory cover with the slots (callout 2) in the top cover. Figure 1-618 Align the tabs and slots 1 2 366 Chapter 1 Removal and replacement ENWW 2. Place the top accessory on top of the printer, and then press down to install it. Figure 1-619 Install the top accessory cover 3. Close the rear output bin. Figure 1-620 Close the rear output bin Step 17: Install the Tray 2 extension door 1. ENWW Rotate the Tray 2 extension door to the horizontal position, and then install the keyed hinge pin (callout 1). Removal and replacement procedures 367 Figure 1-621 Install the keyed hinge pin 1 2. Carefully flex the Tray 2 extension door, and then install the hinge pin (callout 1) near the power-cord side of the printer. Figure 1-622 Install the hinge pin 1 Step 18: Install the duplex accessory cover NOTE: If the duplex accessory cover was not removed, skip this step and go to Step 19: Install the duplex accessory on page 369. ▲ Slide the duplex accessory cover straight into the printer to install it. 368 Chapter 1 Removal and replacement ENWW Figure 1-623 Install the duplex accessory cover Step 19: Install the duplex accessory NOTE: ▲ If the optional duplex accessory was not removed, skip this step. Slide the duplex accessory straight into the printer to install it. Figure 1-624 Install the duplex accessory ENWW Removal and replacement procedures 369 Removal and replacement: Fan FN102 ● Introduction ● Step 1: Remove the right cover ● Step 2: Remove the fan FN102 ● Step 3: Unpack the replacement fan FN102 ● Step 4: Install the fan FN102 ● Step 5: Install the right cover Introduction This document provides the procedures to remove and replace the fan FN102. Before performing service Turn the printer power off ◦ Disconnect the power cable. WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the power cord before attempting to service the printer. Use the table below to identify the correct part number for your printer. To order the part, go to www.hp.com/buy/parts. Fan FN102 part number RK2-1989-000CN Fan FN102 Required tools ● #2 Phillips screwdriver with a magnetic tip After performing service Turn the printer power on ◦ Connect the power cable. ◦ Use the power switch to turn the power on. Post service test Make sure that the printer initializes to a Ready state. Print a configuration page to make sure that the printer is functioning correctly. Step 1: Remove the right cover 1. Open the front cover and the cartridge door. 370 Chapter 1 Removal and replacement ENWW Figure 1-625 Open the front cover and cartridge door 2. Remove two screws (callout 1). Figure 1-626 Remove two screws 1 ENWW Removal and replacement procedures 371 3. Release three tabs (callout 1). Figure 1-627 Release three tabs 1 4. Slide the cover toward the rear of the printer to remove it. Figure 1-628 Remove the cover Step 2: Remove the fan FN102 1. Disconnect one connector (callout 1; J75), and then release the wire harness from the retainer (callout 2) on the fan duct. 372 Chapter 1 Removal and replacement ENWW Figure 1-629 Disconnect one connector 2 1 2. Release one tab (callout 1), and then remove the fan. Figure 1-630 Remove fan 1 Step 3: Unpack the replacement fan FN102 Unpack the replacement part from the packaging. http://www8.hp.com/us/en/hp-information/environment/product-recycling.html NOTE: ENWW HP recommends responsible disposal of the defective part. Removal and replacement procedures 373 Figure 1-631 Recycle and unpack Step 4: Install the fan FN102 1. Install fan FN102 in the duct. Make sure that the tab (callout 1) snaps into place. TIP: When you reinstall the fan, the air must flow into the printer. Verify that the airflow arrows that are embossed on the fan body point into the printer. Figure 1-632 Install fan 1 374 Chapter 1 Removal and replacement ENWW 2. Reinstall the wire harness around the retainer (callout 1), and then connect one connector (callout 2; J75). Figure 1-633 Connect one connector 1 2 Step 5: Install the right cover 1. Note the location of the tabs (callout 1) on the cover that will fit into the slots (callout 2) on the printer. Figure 1-634 Note location of tabs 2 1 ENWW Removal and replacement procedures 375 2. Position the front tabs on the right cover slightly behind the right front cover (callout 1), and then rotate the back edge of the cover toward the printer (callout 2). NOTE: The tabs and slots mentioned in the previous step will engage as the cover is rotated into place. Figure 1-635 Position the front tabs 1 2 3. Slide the cover toward the front of the printer to install it. Figure 1-636 Slide the cover 376 Chapter 1 Removal and replacement ENWW 4. Install two screws (callout 1). Figure 1-637 Install two screws 1 5. Close the front cover and the cartridge door. Figure 1-638 Close the front cover and cartridge door ENWW Removal and replacement procedures 377 Removal and replacement: Fan FN103 ● Introduction ● Step 1: Remove the duplex accessory ● Step 2: Remove the duplex accessory cover ● Step 3: Remove the Tray 2 extension door ● Step 4: Remove the top accessory cover ● Step 5: Remove the right cover ● Step 6: Remove the top cover (M604n/dn, M605n/dn, M606dn only) ● Step 7: Remove the top cover (M605x, M606x only) ● Step 8: Remove the left cover ● Step 9: Remove the fan FN103 ● Step 10: Unpack the replacement fan FN103 ● Step 11: Install the fan FN103 ● Step 12: Install the left cover ● Step 13: Install the top cover (M605x, M606x only) ● Step 14: Install the top cover (M604n/dn, M605n/dn, M606dn only) ● Step 15: Install the right cover ● Step 16: Install the top accessory cover ● Step 17: Install the Tray 2 extension door ● Step 18: Install the duplex accessory cover ● Step 19: Install the duplex accessory Introduction This document provides the procedures to remove and replace the fan FN103. Before performing service Turn the printer power off ◦ Disconnect the power cable. WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the power cord before attempting to service the printer. Use the table below to identify the correct part number for your printer. To order the part, go to www.hp.com/buy/parts. 378 Chapter 1 Removal and replacement ENWW Fan FN103 part number RK2-3244-000CN Fan FN103 Required tools ● #2 Phillips screwdriver with a magnetic tip After performing service Turn the printer power on ◦ Connect the power cable. ◦ Use the power switch to turn the power on. Post service test Make sure that the printer initializes to a Ready state. Print a configuration page to make sure that the printer is functioning correctly. Step 1: Remove the duplex accessory NOTE: If the optional duplex accessory is not installed, skip this step and go to Step 2: Remove the duplex accessory cover on page 379. ▲ Slightly lift up on the duplex accessory, and then pull it completely out of the printer to remove it. Figure 1-639 Remove the duplex accessory Step 2: Remove the duplex accessory cover NOTE: If the duplex accessory cover is not installed, skip this step and go to Step 3: Remove the Tray 2 extension door on page 380. ▲ ENWW Pull the duplex accessory cover straight out of the printer to remove it. Removal and replacement procedures 379 Figure 1-640 Remove the duplex accessory cover Step 3: Remove the Tray 2 extension door 1. Carefully flex the Tray 2 extension door to release the hinge pin (callout 1) near the power-cord side of the printer. Figure 1-641 Release the hinge pin 1 380 Chapter 1 Removal and replacement ENWW 2. Rotate the Tray 2 extension door to the horizontal position, and then pull up on the keyed hinge pin (callout 1) to release the door. Remove the Tray 2 extension door. Figure 1-642 Remove the Tray 2 extension door 1 Step 4: Remove the top accessory cover 1. Open the rear output bin. Figure 1-643 Open the rear output bin ENWW Removal and replacement procedures 381 2. Lift the top accessory cover up and off of the printer. Figure 1-644 Remove top accessory cover Step 5: Remove the right cover 1. Open the front cover and the cartridge door. Figure 1-645 Open the front cover and cartridge door 382 Chapter 1 Removal and replacement ENWW 2. Remove two screws (callout 1). Figure 1-646 Remove two screws 1 3. Release three tabs (callout 1). Figure 1-647 Release three tabs 1 ENWW Removal and replacement procedures 383 4. Slide the cover toward the rear of the printer to remove it. Figure 1-648 Remove the cover Step 6: Remove the top cover (M604n/dn, M605n/dn, M606dn only) NOTE: For the M605x or M606x product, skip this step and go to Step 7: Remove the top cover (M605x, M606x only) on page 387. 1. Use needle-nose pliers to release the toner-cartridge drive-arm tabs (callout 1). CAUTION: The toner-cartridge drive-arm tabs break easily. TIP: Push the toner-cartridge drive-arm back into the printer to avoid damaging it when you remove the top cover. Figure 1-649 Release the drive-arm tabs 1 384 Chapter 1 Removal and replacement ENWW 2. Remove three screws (callout 1) on the top of the printer. Figure 1-650 Remove three screws 1 3. Remove one screw (callout 1) on the right side of the printer. Reinstallation tip: This screw is larger than the screws removed from the top of the printer. Make sure to install the correct screw when reassembling. Figure 1-651 Remove one screw 1 ENWW Removal and replacement procedures 385 4. Remove one screw (callout 1) on the left side of the printer. Reinstallation tip: This screw is larger than the screws removed from the top of the printer. Make sure to install the correct screw when reassembling. Figure 1-652 Remove one screw 1 5. Note the location of two tabs on the top output bin (callout 1). These tabs are released in the next step. Figure 1-653 Location of two tabs 1 386 Chapter 1 Removal and replacement ENWW 6. Release two tabs (callout 1) on the top output bin. Reinstallation tip: Make sure that these tabs are fully seated when the top cover is reinstalled. Figure 1-654 Release two tabs 7. Lift the top cover up and off of the printer to remove it. Figure 1-655 Remove the top cover Step 7: Remove the top cover (M605x, M606x only) 1. Use needle-nose pliers to release the toner-cartridge drive-arm tabs (callout 1) and the toner-cartridge door hinge tabs (callout 2). CAUTION: The toner-cartridge drive-arm tabs break easily. TIP: Push the toner-cartridge drive-arm (callout 3) back into the printer to avoid damaging it when you remove the top cover. ENWW Removal and replacement procedures 387 Figure 1-656 Release the drive-arm and door hinge tabs 1 3 2 2. Remove one screw, and then release the ground wire (callout 1). Figure 1-657 Release the ground wire 1 388 Chapter 1 Removal and replacement ENWW 3. Open the formatter case door, and then disconnect two connectors (callout 1). Figure 1-658 Disconnect two connectors 1 4. Remove three screws (callout 1) on the top of the printer. Figure 1-659 Remove three screws 1 ENWW Removal and replacement procedures 389 5. Remove one screw (callout 1) on the right side of the printer. Reinstallation tip: This screw is larger than the screws removed from the top of the printer. Make sure to install the correct screw when reassembling. Figure 1-660 Remove one screw 1 6. Remove one screw (callout 1) on the left side of the printer. Reinstallation tip: This screw is larger than the screws removed from the top of the printer. Make sure to install the correct screw when reassembling. Figure 1-661 Remove one screw 1 390 Chapter 1 Removal and replacement ENWW 7. Note the location of two tabs on the top output bin (callout 1). These tabs are released in the next step. Figure 1-662 Location of two tabs 1 8. Release two tabs (callout 1) on the top output bin. Reinstallation tip: Make sure that these tabs are fully seated when the top cover is reinstalled. Figure 1-663 Release two tabs ENWW Removal and replacement procedures 391 9. On the right side of the printer, release the wire harness and cables (callout 1) from the guides (callout 2). Figure 1-664 Release cables from guides 2 1 10. Lift the top cover up and off of the printer to remove it. Figure 1-665 Remove the top cover Step 8: Remove the left cover 1. Remove one screw (callout 1). 392 Chapter 1 Removal and replacement ENWW Figure 1-666 Remove one screw 1 2. Remove the left front inside cover. Figure 1-667 Remove the left front inside cover ENWW Removal and replacement procedures 393 3. Release one tab (callout 1) on the top of the cover. Figure 1-668 Release one tab 1 4. Release one tab (callout 1) on the front of the cover. Figure 1-669 Release one tab 1 394 Chapter 1 Removal and replacement ENWW 5. Rotate the top of the cover away (callout 1) from the printer, and then lift the cover up (callout 2) to remove it. Figure 1-670 Remove the cover 1 2 Step 9: Remove the fan FN103 1. Remove two screws (callout 1), and then remove the sheet-metal plate (callout 2). Figure 1-671 Remove two screws and the sheet-metal plate 2 1 ENWW Removal and replacement procedures 395 2. Disconnect one connector (callout 1), and then release the wire harness from the retainer (callout 2). Unhook and remove the fan clip (callout 3). Figure 1-672 Disconnect one connector, release the wire harness, and remove the fan clip 2 3 1 3. Release two tabs (callout 1), and then remove the fan. Figure 1-673 Remove the fan 1 Step 10: Unpack the replacement fan FN103 Unpack the replacement part from the packaging. http://www8.hp.com/us/en/hp-information/environment/product-recycling.html NOTE: HP recommends responsible disposal of the defective part. 396 Chapter 1 Removal and replacement ENWW Figure 1-674 Recycle and unpack Step 11: Install the fan FN103 1. Position the fan on the printer and engage two tabs (callout 1). TIP: When you reinstall the fan, the air must flow into the printer. Verify that the airflow arrows that are embossed on the fan body point into the printer. Figure 1-675 Position the fan 1 ENWW Removal and replacement procedures 397 2. Install the fan clip (callout 1), install the wire harness in the retainer (callout 2), and then connect one connector (callout 3). Figure 1-676 Install the fan clip, install the wire harness in the retainer, and connect one connector 2 1 3 3. Position the sheet-metal plate (callout 1) on the printer, and then install two screws (callout 2). Figure 1-677 Install the sheet-metal plate 1 2 Step 12: Install the left cover 1. Note the location of the tabs (callout 1) on the bottom of the left cover that will fit into the slots (callout 2) in the sheet-metal frame. 398 Chapter 1 Removal and replacement ENWW Figure 1-678 Note location of tabs 2 1 2. Position the tabs in the slots mentioned in the previous step (callout 1), and then rotate the left cover toward the printer (callout 2). Figure 1-679 Rotate the cover into place 2 1 ENWW Removal and replacement procedures 399 3. Make sure that the tab (callout 1) on the front of the cover snaps into place. Figure 1-680 Install one tab 1 4. Make sure that the tab (callout 1) on the top of the cover snaps into place. Figure 1-681 Install one tab 1 400 Chapter 1 Removal and replacement ENWW 5. Position the left front inside cover on the printer. Figure 1-682 Install the left front inside cover 6. Install one screw (callout 1). Figure 1-683 Install one screw 1 Step 13: Install the top cover (M605x, M606x only) NOTE: For the M604n/dn, M605n/dn, or M606dn product, skip this step and go to Step 14: Install the top cover (M604n/dn, M605n/dn, M606dn only) on page 406. 1. ENWW Lower the top cover onto the printer. Removal and replacement procedures 401 Figure 1-684 Lower the top cover 2. On the right side of the printer, make sure that the wire harness and cables (callout 1) are properly routed through the guides (callout 2). Figure 1-685 Install cables in guides 2 1 402 Chapter 1 Removal and replacement ENWW 3. Install two tabs (callout 1) on the top output bin into two slots (callout 2) in the printer. Make sure that the tabs snap into place. Figure 1-686 Install two tabs 1 2 4. Install one screw (callout 1) on the left side of the printer. Reinstallation tip: This screw is larger than the screws removed from the top of the printer. Make sure to install the correct screw. Figure 1-687 Install one screw 1 ENWW Removal and replacement procedures 403 5. Install one screw (callout 1) on the right side of the printer. Reinstallation tip: This screw is larger than the screws removed from the top of the printer. Make sure to install the correct screw. Figure 1-688 Install one screw 1 6. Install three screws (callout 1) on the top of the printer. Figure 1-689 Install three screws 1 404 Chapter 1 Removal and replacement ENWW 7. Connect two connectors (callout 1). Figure 1-690 Connect two connectors 1 8. Install one screw to attach the ground wire (callout 1). Figure 1-691 Install the ground wire 1 ENWW Removal and replacement procedures 405 9. If the toner-cartridge door hinge comes off of the top cover, reattach the hinge by sliding the hole (callout 1) in the hinge onto the tab (callout 2) on the top cover. Figure 1-692 Reattach the door hinge 2 1 10. Install the toner-cartridge drive-arm (callout 1) and the toner-cartridge door hinge (callout 2) by pressing them onto the tabs. NOTE: It might be necessary to lift the drive arm (callout 3) up in order to reattach it. CAUTION: The toner-cartridge drive-arm tabs break easily. Figure 1-693 Install the drive-arm and door hinge tabs 1 3 2 Step 14: Install the top cover (M604n/dn, M605n/dn, M606dn only) 1. Lower the top cover onto the printer. 406 Chapter 1 Removal and replacement ENWW Figure 1-694 Lower the top cover 2. Install two tabs (callout 1) on the top output bin into two slots (callout 2) in the printer. Make sure that the tabs snap into place. Figure 1-695 Install two tabs 1 2 ENWW Removal and replacement procedures 407 3. Install one screw (callout 1) on the left side of the printer. Reinstallation tip: This screw is larger than the screws removed from the top of the printer. Make sure to install the correct screw. Figure 1-696 Install one screw 1 4. Install one screw (callout 1) on the right side of the printer. Reinstallation tip: This screw is larger than the screws removed from the top of the printer. Make sure to install the correct screw. Figure 1-697 Install one screw 1 408 Chapter 1 Removal and replacement ENWW 5. Install three screws (callout 1) on the top of the printer. Figure 1-698 Install three screws 1 6. Install the toner-cartridge drive-arm (callout 1) by pressing it onto the tabs. NOTE: It might be necessary to lift the drive arm up in order to reattach it. CAUTION: The toner-cartridge drive-arm tabs break easily. Figure 1-699 Install the drive-arm tabs 1 Step 15: Install the right cover 1. ENWW Note the location of the tabs (callout 1) on the cover that will fit into the slots (callout 2) on the printer. Removal and replacement procedures 409 Figure 1-700 Note location of tabs 2 1 2. Position the front tabs on the right cover slightly behind the right front cover (callout 1), and then rotate the back edge of the cover toward the printer (callout 2). NOTE: The tabs and slots mentioned in the previous step will engage as the cover is rotated into place. Figure 1-701 Position the front tabs 1 2 410 Chapter 1 Removal and replacement ENWW 3. Slide the cover toward the front of the printer to install it. Figure 1-702 Slide the cover 4. Install two screws (callout 1). Figure 1-703 Install two screws 1 ENWW Removal and replacement procedures 411 5. Close the front cover and the cartridge door. Figure 1-704 Close the front cover and cartridge door Step 16: Install the top accessory cover 1. Align the tabs (callout 1) on the top accessory cover with the slots (callout 2) in the top cover. Figure 1-705 Align the tabs and slots 1 2 412 Chapter 1 Removal and replacement ENWW 2. Place the top accessory on top of the printer, and then press down to install it. Figure 1-706 Install the top accessory cover 3. Close the rear output bin. Figure 1-707 Close the rear output bin Step 17: Install the Tray 2 extension door 1. ENWW Rotate the Tray 2 extension door to the horizontal position, and then install the keyed hinge pin (callout 1). Removal and replacement procedures 413 Figure 1-708 Install the keyed hinge pin 1 2. Carefully flex the Tray 2 extension door, and then install the hinge pin (callout 1) near the power-cord side of the printer. Figure 1-709 Install the hinge pin 1 Step 18: Install the duplex accessory cover NOTE: If the duplex accessory cover was not removed, skip this step and go to Step 19: Install the duplex accessory on page 415. ▲ Slide the duplex accessory cover straight into the printer to install it. 414 Chapter 1 Removal and replacement ENWW Figure 1-710 Install the duplex accessory cover Step 19: Install the duplex accessory NOTE: ▲ If the optional duplex accessory was not removed, skip this step. Slide the duplex accessory straight into the printer to install it. Figure 1-711 Install the duplex accessory ENWW Removal and replacement procedures 415 Removal and replacement: Fan FN104 ● Introduction ● Step 1: Remove the right cover ● Step 2: Remove the fan FN104 ● Step 3: Unpack the replacement fan FN104 ● Step 4: Install the fan FN104 ● Step 5: Install the right cover Introduction This document provides the procedures to remove and replace the fan FN104. Before performing service Turn the printer power off ◦ Disconnect the power cable. WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the power cord before attempting to service the printer. Use the table below to identify the correct part number for your printer. To order the part, go to www.hp.com/buy/parts. Fan FN104 part number RK2-1992-000CN Fan FN104 Required tools ● #2 Phillips screwdriver with a magnetic tip After performing service Turn the printer power on ◦ Connect the power cable. ◦ Use the power switch to turn the power on. Post service test Make sure that the printer initializes to a Ready state. Print a configuration page to make sure that the printer is functioning correctly. Step 1: Remove the right cover 1. Open the front cover and the cartridge door. 416 Chapter 1 Removal and replacement ENWW Figure 1-712 Open the front cover and cartridge door 2. Remove two screws (callout 1). Figure 1-713 Remove two screws 1 ENWW Removal and replacement procedures 417 3. Release three tabs (callout 1). Figure 1-714 Release three tabs 1 4. Slide the cover toward the rear of the printer to remove it. Figure 1-715 Remove the cover Step 2: Remove the fan FN104 1. Disconnect one connector (callout 1; J79), and then release the wire harness from the retainer (callout 2) on the fan duct. 418 Chapter 1 Removal and replacement ENWW Figure 1-716 Disconnect one connector 2 1 2. Release one tab (callout 1), and then remove the fan. Figure 1-717 Remove fan 1 Step 3: Unpack the replacement fan FN104 Unpack the replacement part from the packaging. http://www8.hp.com/us/en/hp-information/environment/product-recycling.html NOTE: ENWW HP recommends responsible disposal of the defective part. Removal and replacement procedures 419 Figure 1-718 Recycle and unpack Step 4: Install the fan FN104 1. Install fan FN104 in the duct. Make sure that the tab (callout 1) snaps into place. TIP: When you reinstall the fan, the air must flow into the printer. Verify that the airflow arrows that are embossed on the fan body point into the printer. Figure 1-719 Install fan 1 420 Chapter 1 Removal and replacement ENWW 2. Reinstall the wire harness around the retainer (callout 1), and then connect one connector (callout 2; J79) to the DC controller. Figure 1-720 Connect one connector 1 2 Step 5: Install the right cover 1. Note the location of the tabs (callout 1) on the cover that will fit into the slots (callout 2) on the printer. Figure 1-721 Note location of tabs 2 1 ENWW Removal and replacement procedures 421 2. Position the front tabs on the right cover slightly behind the right front cover (callout 1), and then rotate the back edge of the cover toward the printer (callout 2). NOTE: The tabs and slots mentioned in the previous step will engage as the cover is rotated into place. Figure 1-722 Position the front tabs 1 2 3. Slide the cover toward the front of the printer to install it. Figure 1-723 Slide the cover 422 Chapter 1 Removal and replacement ENWW 4. Install two screws (callout 1). Figure 1-724 Install two screws 1 5. Close the front cover and the cartridge door. Figure 1-725 Close the front cover and cartridge door ENWW Removal and replacement procedures 423 Removal and replacement: Pickup motor ● Introduction ● Step 1: Remove the right cover ● Step 2: Remove the pickup motor ● Step 3: Unpack the replacement pickup motor ● Step 4: Install the pickup motor ● Step 5: Install the right cover Introduction This document provides the procedures to remove and replace the pickup motor. Before performing service Turn the printer power off ◦ Disconnect the power cable. WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the power cord before attempting to service the printer. Use the table below to identify the correct part number for your printer. To order the part, go to www.hp.com/buy/parts. Pickup motor part number RM1-8285-000CN Paper feed motor Required tools ● #2 Phillips screwdriver with a magnetic tip After performing service Turn the printer power on ◦ Connect the power cable. ◦ Use the power switch to turn the power on. Post service test Make sure that the printer initializes to a Ready state. Print a configuration page to make sure that the printer is functioning correctly. Step 1: Remove the right cover 1. Open the front cover and the cartridge door. 424 Chapter 1 Removal and replacement ENWW Figure 1-726 Open the front cover and cartridge door 2. Remove two screws (callout 1). Figure 1-727 Remove two screws 1 ENWW Removal and replacement procedures 425 3. Release three tabs (callout 1). Figure 1-728 Release three tabs 1 4. Slide the cover toward the rear of the printer to remove it. Figure 1-729 Remove the cover Step 2: Remove the pickup motor 1. Locate the pickup motor (callout 1) 426 Chapter 1 Removal and replacement ENWW Figure 1-730 Locate the pickup motor 1 2. Disconnect one connector (callout 1), and then remove three screws (callout 2). Figure 1-731 Disconnect one connector and remove three screws 2 1 ENWW Removal and replacement procedures 427 3. Rotate the motor towards the front of the printer to release it, and then remove the motor. Figure 1-732 Release the motor Step 3: Unpack the replacement pickup motor Unpack the replacement part from the packaging. http://www8.hp.com/us/en/hp-information/environment/product-recycling.html NOTE: HP recommends responsible disposal of the defective part. Figure 1-733 Recycle and unpack Step 4: Install the pickup motor 1. Position the motor on the printer chassis, and then rotate it toward the back of the printer to engage the tabs on the chassis with the motor mounting bracket. 428 Chapter 1 Removal and replacement ENWW Figure 1-734 Install the pickup motor 2. Connect one connector (callout 1), and then install three screws (callout 2). Figure 1-735 Connect one connector and install three screws 2 1 Step 5: Install the right cover 1. ENWW Note the location of the tabs (callout 1) on the cover that will fit into the slots (callout 2) on the printer. Removal and replacement procedures 429 Figure 1-736 Note location of tabs 2 1 2. Position the front tabs on the right cover slightly behind the right front cover (callout 1), and then rotate the back edge of the cover toward the printer (callout 2). NOTE: The tabs and slots mentioned in the previous step will engage as the cover is rotated into place. Figure 1-737 Position the front tabs 1 2 430 Chapter 1 Removal and replacement ENWW 3. Slide the cover toward the front of the printer to install it. Figure 1-738 Slide the cover 4. Install two screws (callout 1). Figure 1-739 Install two screws 1 ENWW Removal and replacement procedures 431 5. Close the front cover and the cartridge door. Figure 1-740 Close the front cover and cartridge door 432 Chapter 1 Removal and replacement ENWW Removal and replacement: Drum motor ● Introduction ● Step 1: Remove the right cover ● Step 2: Remove the drum motor ● Step 3: Unpack the replacement drum motor ● Step 4: Install the drum motor ● Step 5: Install the right cover Introduction This document provides the procedures to remove and replace the drum motor. Before performing service Turn the printer power off ◦ Disconnect the power cable. WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the power cord before attempting to service the printer. Use the table below to identify the correct part number for your printer. To order the part, go to www.hp.com/buy/parts. Drum motor part number RM1-8358-000CN Drum motor Required tools ● #2 Phillips screwdriver with a magnetic tip After performing service Turn the printer power on ◦ Connect the power cable. ◦ Use the power switch to turn the power on. Post service test Make sure that the printer initializes to a Ready state. Print a configuration page to make sure that the printer is functioning correctly. Step 1: Remove the right cover 1. ENWW Open the front cover and the cartridge door. Removal and replacement procedures 433 Figure 1-741 Open the front cover and cartridge door 2. Remove two screws (callout 1). Figure 1-742 Remove two screws 1 434 Chapter 1 Removal and replacement ENWW 3. Release three tabs (callout 1). Figure 1-743 Release three tabs 1 4. Slide the cover toward the rear of the printer to remove it. Figure 1-744 Remove the cover Step 2: Remove the drum motor 1. ENWW Locate the drum motor (callout 1) Removal and replacement procedures 435 Figure 1-745 Locate the drum motor 1 2. Disconnect one connector (callout 1), and then remove three screws (callout 2). Figure 1-746 Disconnect one connector and remove three screws 1 2 436 Chapter 1 Removal and replacement ENWW 3. Rotate the motor towards the front of the printer to release it, and then remove the motor. Figure 1-747 Release the motor Step 3: Unpack the replacement drum motor Unpack the replacement part from the packaging. http://www8.hp.com/us/en/hp-information/environment/product-recycling.html NOTE: HP recommends responsible disposal of the defective part. Figure 1-748 Recycle and unpack Step 4: Install the drum motor 1. ENWW Position the motor on the printer chassis, and then rotate it toward the back of the printer to engage the tabs on the chassis with the motor mounting bracket. Removal and replacement procedures 437 Figure 1-749 Install the drum motor 2. Connect one connector (callout 1), and then install three screws (callout 2). Figure 1-750 Connect one connector and install three screws 1 2 Step 5: Install the right cover 1. Note the location of the tabs (callout 1) on the cover that will fit into the slots (callout 2) on the printer. 438 Chapter 1 Removal and replacement ENWW Figure 1-751 Note location of tabs 2 1 2. Position the front tabs on the right cover slightly behind the right front cover (callout 1), and then rotate the back edge of the cover toward the printer (callout 2). NOTE: The tabs and slots mentioned in the previous step will engage as the cover is rotated into place. Figure 1-752 Position the front tabs 1 2 ENWW Removal and replacement procedures 439 3. Slide the cover toward the front of the printer to install it. Figure 1-753 Slide the cover 4. Install two screws (callout 1). Figure 1-754 Install two screws 1 440 Chapter 1 Removal and replacement ENWW 5. Close the front cover and the cartridge door. Figure 1-755 Close the front cover and cartridge door ENWW Removal and replacement procedures 441 Removal and replacement: Lifter motor assembly ● Introduction ● Step 1: Remove the right cover ● Step 2: Remove the lifter motor assembly ● Step 3: Unpack the replacement lifter drive assembly ● Step 4: Install the lifter motor assembly ● Step 5: Install the right cover Introduction This document provides the procedures to remove and replace the lifter drive assembly. Before performing service Turn the printer power off ◦ Disconnect the power cable. WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the power cord before attempting to service the printer. Use the table below to identify the correct part number for your printer. To order the part, go to www.hp.com/buy/parts. Lifter drive assembly part number RM2-6335-000CN Lifter drive assembly Required tools ● #2 Phillips screwdriver with a magnetic tip ● Hemostats (if available) After performing service Turn the printer power on ◦ Connect the power cable. ◦ Use the power switch to turn the power on. Post service test Make sure that the printer initializes to a Ready state. Print a configuration page to make sure that the printer is functioning correctly. Step 1: Remove the right cover 1. Open the front cover and the cartridge door. 442 Chapter 1 Removal and replacement ENWW Figure 1-756 Open the front cover and cartridge door 2. Remove two screws (callout 1). Figure 1-757 Remove two screws 1 ENWW Removal and replacement procedures 443 3. Release three tabs (callout 1). Figure 1-758 Release three tabs 1 4. Slide the cover toward the rear of the printer to remove it. Figure 1-759 Remove the cover Step 2: Remove the lifter motor assembly 1. Disconnect one connector (callout 1; J73), and then release the wire harness from one retainer (callout 2). 444 Chapter 1 Removal and replacement ENWW Figure 1-760 Disconnect one connector 1 2 2. Release one spring (callout 1). TIP: Use hemostats (if available) to release the spring. TIP: Release the spring from the lower hook. NOTE: The spring is not captive. Do not lose the spring. Figure 1-761 Release one spring 1 ENWW Removal and replacement procedures 445 3. Release the wire-harness retainer (callout 1), move the wire harness (callout 2) out of the way, and then remove one screw (callout 3). Figure 1-762 Remove one screw 2 1 3 4. Remove the black bracket (callout 1) by sliding it away from the lifter drive. Figure 1-763 Remove the black bracket 1 446 Chapter 1 Removal and replacement ENWW 5. Remove the lifter-motor assembly. Figure 1-764 Remove the lifter-motor assembly Step 3: Unpack the replacement lifter drive assembly Unpack the replacement part from the packaging. http://www8.hp.com/us/en/hp-information/environment/product-recycling.html NOTE: HP recommends responsible disposal of the defective part. Figure 1-765 Recycle and unpack Step 4: Install the lifter motor assembly 1. ENWW Position the lifter-motor assembly in the printer. Removal and replacement procedures 447 Figure 1-766 Position the lifter-motor assembly 2. Install the black bracket (callout 1) by sliding it toward the lifter drive. Figure 1-767 Install the black bracket 1 448 Chapter 1 Removal and replacement ENWW 3. Open the wire-harness retainer (callout 1), install the wire harness (callout 2) in the retainer, and then install one screw (callout 3). Figure 1-768 Install one screw 2 1 3 4. Install the wire harness around two retainers (callout 1), and then connect one connector (callout 2; J73). Figure 1-769 Connect one connector 2 1 ENWW Removal and replacement procedures 449 5. Attach one spring (callout 1). TIP: Use hemostats (if available) to attach the spring. NOTE: The spring is not captive. Do not lose the spring. Figure 1-770 Attach one spring 1 Step 5: Install the right cover 1. Note the location of the tabs (callout 1) on the cover that will fit into the slots (callout 2) on the printer. Figure 1-771 Note location of tabs 2 1 450 Chapter 1 Removal and replacement ENWW 2. Position the front tabs on the right cover slightly behind the right front cover (callout 1), and then rotate the back edge of the cover toward the printer (callout 2). NOTE: The tabs and slots mentioned in the previous step will engage as the cover is rotated into place. Figure 1-772 Position the front tabs 1 2 3. Slide the cover toward the front of the printer to install it. Figure 1-773 Slide the cover ENWW Removal and replacement procedures 451 4. Install two screws (callout 1). Figure 1-774 Install two screws 1 5. Close the front cover and the cartridge door. Figure 1-775 Close the front cover and cartridge door 452 Chapter 1 Removal and replacement ENWW Removal and replacement: DC controller ● Introduction ● Step 1: Remove the right cover ● Step 2: Remove the DC controller ● Step 3: Unpack the replacement DC controller ● Step 4: Install the DC controller ● Step 5: Install the right cover Introduction This document provides the procedures to remove and replace the DC controller. Before performing service Turn the printer power off ◦ Disconnect the power cable. WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the power cord before attempting to service the printer. CAUTION: This part contains components that are electrostatic discharge (ESD) sensitive. To reduce the possibility of ESD damage, always touch the sheet-metal chassis to ground yourself before touching an ESD-sensitive part. IMPORTANT: Do not replace the formatter, DC controller, and eMMC PCA or hard-disk drive simultaneously during a single printer servicing. Doing so might cause the printer to become unstable or inoperable. Use the table below to identify the correct part number for your printer. To order the part, go to www.hp.com/buy/parts. DC controller part number RM2-7643-000CN DC controller Required tools ● #2 Phillips screwdriver with a magnetic tip After performing service Turn the printer power on ENWW ◦ Connect the power cable. ◦ Use the power switch to turn the power on. Removal and replacement procedures 453 Post service test Make sure that the printer initializes to a Ready state. Print a configuration page to make sure that the printer is functioning correctly. Step 1: Remove the right cover 1. Open the front cover and the cartridge door. Figure 1-776 Open the front cover and cartridge door 2. Remove two screws (callout 1). Figure 1-777 Remove two screws 1 454 Chapter 1 Removal and replacement ENWW 3. Release three tabs (callout 1). Figure 1-778 Release three tabs 1 4. Slide the cover toward the rear of the printer to remove it. Figure 1-779 Remove the cover Step 2: Remove the DC controller 1. Locate the flat cable connector (callout 1) on the DC controller. IMPORTANT: This connector is a Zero Insertion Force (ZIF) connector that uses a hinged retainer to secure a flat cable. The hinged retainer must be opened to release the flat cable. ENWW Removal and replacement procedures 455 Figure 1-780 ZIF connector 1 2. Disconnect all of the connectors (callout 1) on the DC controller. ● 29 wire-harness connectors ● 1 flat cable Reinstallation tip: When the DC controller is reinstalled, connectors J80 and J100 are empty. Figure 1-781 Disconnect the connectors 456 Chapter 1 Removal and replacement ENWW 3. Remove two screws (callout 1), and then release one tab (callout 2). Figure 1-782 Remove two screws and release one tab 1 2 4. Rotate the DC controller away from the printer (callout 1), slide the DC controller toward the rear of the printer (callout 2) to release one tab (callout 3), and then remove the DC controller. Figure 1-783 Remove the DC controller 3 2 1 Step 3: Unpack the replacement DC controller Unpack the replacement part from the packaging. CAUTION: This part contains components that are electrostatic discharge (ESD) sensitive. To reduce the possibility of ESD damage, always touch the sheet-metal chassis to ground yourself before touching an ESD-sensitive part. http://www8.hp.com/us/en/hp-information/environment/product-recycling.html ENWW Removal and replacement procedures 457 NOTE: HP recommends responsible disposal of the defective part. Figure 1-784 Recycle and unpack Step 4: Install the DC controller 1. Position the DC controller under the tab (callout 1), and then rotate it (callout 2) toward the printer. Figure 1-785 Position the DC controller on the printer 1 2 458 Chapter 1 Removal and replacement ENWW 2. Install two screws (callout 1). Make sure that the tab (callout 2) is snapped into place. Figure 1-786 Install two screws 1 2 3. Locate the flat cable connector (callout 1) on the DC controller. IMPORTANT: The flat cable connector is a Zero Insertion Force (ZIF) connector that uses a hinged retainer to secure a flat cable. When the flat cable is reinstalled, fully insert the flat cable in the connector between the two white pins (callout 2). Close the hinged retainer (callout 3) to lock the flat cable into the connector and provide proper electrical contact. If the flat cable is not locked into the connector, no electrical contact will occur. Figure 1-787 ZIF connector 1 3 4. ENWW 2 Connect all of the connectors on the DC controller. ● 29 wire-harness connectors ● 1 flat cable Removal and replacement procedures 459 Reinstallation tip: Connectors J80 and J100 are empty. Figure 1-788 Connect the connectors Step 5: Install the right cover 1. Note the location of the tabs (callout 1) on the cover that will fit into the slots (callout 2) on the printer. Figure 1-789 Note location of tabs 2 1 460 Chapter 1 Removal and replacement ENWW 2. Position the front tabs on the right cover slightly behind the right front cover (callout 1), and then rotate the back edge of the cover toward the printer (callout 2). NOTE: The tabs and slots mentioned in the previous step will engage as the cover is rotated into place. Figure 1-790 Position the front tabs 1 2 3. Slide the cover toward the front of the printer to install it. Figure 1-791 Slide the cover ENWW Removal and replacement procedures 461 4. Install two screws (callout 1). Figure 1-792 Install two screws 1 5. Close the front cover and the cartridge door. Figure 1-793 Close the front cover and cartridge door 462 Chapter 1 Removal and replacement ENWW Removal and replacement: Pickup drive assembly ● Introduction ● Step 1: Remove the right cover ● Step 2: Remove the DC controller ● Step 3: Remove the pickup motor ● Step 4: Remove the pickup drive assembly ● Step 5: Unpack the replacement pickup drive assembly ● Step 6: Install the pickup drive assembly ● Step 7: Install the pickup motor ● Step 8: Install the DC controller ● Step 9: Install the right cover Introduction This document provides the procedures to remove and replace the pickup drive assembly. NOTE: The printer might appear different from some of the figures below; however, the procedures in this section are correct for this printer. Before performing service Turn the printer power off ◦ Disconnect the power cable. WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the power cord before attempting to service the printer. Use the table below to identify the correct part number for your printer. To order the part, go to www.hp.com/buy/parts. Pickup drive assembly part number RM1-8415-000CN Paper pickup drive assembly Required tools ● #2 Phillips screwdriver with a magnetic tip After performing service Turn the printer power on ENWW ◦ Connect the power cable. ◦ Use the power switch to turn the power on. Removal and replacement procedures 463 Post service test Make sure that the printer initializes to a Ready state. Print a configuration page to make sure that the printer is functioning correctly. Step 1: Remove the right cover 1. Open the front cover and the cartridge door. Figure 1-794 Open the front cover and cartridge door 2. Remove two screws (callout 1). Figure 1-795 Remove two screws 1 464 Chapter 1 Removal and replacement ENWW 3. Release three tabs (callout 1). Figure 1-796 Release three tabs 1 4. Slide the cover toward the rear of the printer to remove it. Figure 1-797 Remove the cover Step 2: Remove the DC controller TIP: The pickup-motor wire harness is disconnected from the motor. Leave the wire harness connected to the DC controller so it is not lost when the DC controller is removed. 1. Locate the flat cable connector (callout 1) on the DC controller. IMPORTANT: This connector is a Zero Insertion Force (ZIF) connector that uses a hinged retainer to secure a flat cable. The hinged retainer must be opened to release the flat cable. ENWW Removal and replacement procedures 465 Figure 1-798 ZIF connector 1 2. Disconnect all of the connectors (callout 1) on the DC controller. ● 29 wire-harness connectors ● 1 flat cable Reinstallation tip: When the DC controller is reinstalled, connectors J80 and J100 are empty. Figure 1-799 Disconnect the connectors 466 Chapter 1 Removal and replacement ENWW 3. Remove two screws (callout 1), and then release one tab (callout 2). Figure 1-800 Remove two screws and release one tab 1 2 4. Rotate the DC controller away from the printer (callout 1), slide the DC controller toward the rear of the printer (callout 2) to release one tab (callout 3), and then remove the DC controller. Figure 1-801 Remove the DC controller 3 2 1 Step 3: Remove the pickup motor 1. ENWW Locate the pickup motor (callout 1) Removal and replacement procedures 467 Figure 1-802 Locate the pickup motor 1 2. Disconnect one connector (callout 1), and then remove three screws (callout 2). Figure 1-803 Disconnect one connector and remove three screws 2 1 468 Chapter 1 Removal and replacement ENWW 3. Rotate the motor towards the front of the printer to release it, and then remove the motor. Figure 1-804 Release the motor Step 4: Remove the pickup drive assembly 1. Release the wire harnesses from the retainer (callout 1) located on the lifter-motor side of the pickup drive assembly. Figure 1-805 Release wire harnesses from the retainer 1 ENWW Removal and replacement procedures 469 2. Release the solenoid wire harness (callout 1) from the retainer (callout 2). TIP: Do not damage the wire harness when removing it from the retainer. It might be easier to remove all of the wire harnesses together to release the solenoid wire harness. Figure 1-806 Release the wire harness from the retainer 2 1 3. Remove five screws (callout 1). Figure 1-807 Remove five screws 1 470 Chapter 1 Removal and replacement ENWW 4. Remove one e-clip (callout 1). Figure 1-808 Remove one e-clip 1 5. Remove one shaft collar (callout 1). Figure 1-809 Remove one shaft collar 1 ENWW Removal and replacement procedures 471 6. Push the drive-gear shaft (located where the e-clip and shaft collar were removed in the previous steps) into the Tray 2 cavity, and then remove it. Figure 1-810 Remove the drive-gear shaft 7. Two gears located inside the assembly are not captive. Do not lose these gears when handling the assembly. If the gears are dislodged, use the figure below to correctly reinstall them. IMPORTANT: Do not remove the grease from the gears when handling the assembly or the gears. Figure 1-811 Two gears are not captive 472 Chapter 1 Removal and replacement ENWW 8. Reach inside the printer and push the rear Tray 2 feed roller up into its raised position (this disengages the roller-lifting arm from the clutch gear), and then remove the pickup drive assembly. Figure 1-812 Remove the pickup drive assembly Step 5: Unpack the replacement pickup drive assembly Unpack the replacement part from the packaging. http://www8.hp.com/us/en/hp-information/environment/product-recycling.html NOTE: HP recommends responsible disposal of the defective part. Figure 1-813 Recycle and unpack Step 6: Install the pickup drive assembly 1. ENWW When you install the pickup drive assembly gears and shaft, verify that the gears are seated on the shaft-locking bars and that the shaft collars are correctly positioned in the paper-pickup drive-gear Removal and replacement procedures 473 Table 1-1 Pickup drive assembly 2. 1 Pickup drive unit 2 E-clip 3 Bushing 4 23T gear 5 Retard roller drive shaft Reach inside the printer and push the rear Tray 2 feed roller up into its raised position, and then position the pickup drive assembly on the printer. Figure 1-814 Install the pickup drive assembly 474 Chapter 1 Removal and replacement ENWW 3. From inside the Tray 2 cavity, install the drive-gear shaft into the pickup drive assembly. Figure 1-815 Install the drive-gear shaft 4. Install one shaft collar (callout 1). Figure 1-816 Install one shaft collar 1 ENWW Removal and replacement procedures 475 5. Install one e-clip (callout 1). Figure 1-817 Install one e-clip 1 6. Install five screws (callout 1). Figure 1-818 Remove five screws 1 476 Chapter 1 Removal and replacement ENWW 7. Install the solenoid wire harness (callout 1) in the retainer (callout 2). TIP: If you removed all the wire harnesses from the retainer when removing the pickup drive assembly, reinstall these wire harnesses in the retainer now. Figure 1-819 Install the wire harnesses in the retainer 2 1 8. Install the wire harnesses in the retainer (callout 1) located on the lifter-motor side of the pickup drive assembly. Figure 1-820 Install the wire harnesses in the retainer 1 Step 7: Install the pickup motor 1. ENWW Position the motor on the printer chassis, and then rotate it toward the back of the printer to engage the tabs on the chassis with the motor mounting bracket. Removal and replacement procedures 477 Figure 1-821 Install the pickup motor 2. Connect one connector (callout 1), and then install three screws (callout 2). Figure 1-822 Connect one connector and install three screws 2 1 Step 8: Install the DC controller 1. Position the DC controller under the tab (callout 1), and then rotate it (callout 2) toward the printer. 478 Chapter 1 Removal and replacement ENWW Figure 1-823 Position the DC controller on the printer 1 2 2. Install two screws (callout 1). Make sure that the tab (callout 2) is snapped into place. Figure 1-824 Install two screws 1 2 ENWW Removal and replacement procedures 479 3. Locate the flat cable connector (callout 1) on the DC controller. IMPORTANT: The flat cable connector is a Zero Insertion Force (ZIF) connector that uses a hinged retainer to secure a flat cable. When the flat cable is reinstalled, fully insert the flat cable in the connector between the two white pins (callout 2). Close the hinged retainer (callout 3) to lock the flat cable into the connector and provide proper electrical contact. If the flat cable is not locked into the connector, no electrical contact will occur. Figure 1-825 ZIF connector 1 3 4. 2 Connect all of the connectors on the DC controller. ● 29 wire-harness connectors ● 1 flat cable Reinstallation tip: Connectors J80 and J100 are empty. Figure 1-826 Connect the connectors 480 Chapter 1 Removal and replacement ENWW Step 9: Install the right cover 1. Note the location of the tabs (callout 1) on the cover that will fit into the slots (callout 2) on the printer. Figure 1-827 Note location of tabs 2 1 2. Position the front tabs on the right cover slightly behind the right front cover (callout 1), and then rotate the back edge of the cover toward the printer (callout 2). NOTE: The tabs and slots mentioned in the previous step will engage as the cover is rotated into place. Figure 1-828 Position the front tabs 1 2 ENWW Removal and replacement procedures 481 3. Slide the cover toward the front of the printer to install it. Figure 1-829 Slide the cover 4. Install two screws (callout 1). Figure 1-830 Install two screws 1 482 Chapter 1 Removal and replacement ENWW 5. Close the front cover and the cartridge door. Figure 1-831 Close the front cover and cartridge door ENWW Removal and replacement procedures 483 Removal and replacement: Fuser motor ● Introduction ● Step 1: Remove the right cover ● Step 2: Remove the DC controller ● Step 3: Remove the formatter and formatter case ● Step 4: Remove the fuser motor ● Step 5: Unpack the replacement fuser motor ● Step 6: Install the fuser motor ● Step 7: Install the DC controller ● Step 8: Install the formatter and formatter case ● Step 9: Install the right cover Introduction This document provides the procedures to remove and replace the fuser motor. Before performing service Turn the printer power off ◦ Disconnect the power cable. WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the power cord before attempting to service the printer. Use the table below to identify the correct part number for your printer. To order the part, go to www.hp.com/buy/parts. Fuser motor part number RM1-8928-000CN Fuser motor Required tools ● #2 Phillips screwdriver with a magnetic tip After performing service Turn the printer power on ◦ Connect the power cable. ◦ Use the power switch to turn the power on. Post service test Make sure that the printer initializes to a Ready state. 484 Chapter 1 Removal and replacement ENWW Print a configuration page to make sure that the printer is functioning correctly. Step 1: Remove the right cover 1. Open the front cover and the cartridge door. Figure 1-832 Open the front cover and cartridge door 2. Remove two screws (callout 1). Figure 1-833 Remove two screws 1 ENWW Removal and replacement procedures 485 3. Release three tabs (callout 1). Figure 1-834 Release three tabs 1 4. Slide the cover toward the rear of the printer to remove it. Figure 1-835 Remove the cover Step 2: Remove the DC controller 1. Locate the flat cable connector (callout 1) on the DC controller. IMPORTANT: This connector is a Zero Insertion Force (ZIF) connector that uses a hinged retainer to secure a flat cable. The hinged retainer must be opened to release the flat cable. 486 Chapter 1 Removal and replacement ENWW Figure 1-836 ZIF connector 1 2. Disconnect all of the connectors (callout 1) on the DC controller. ● 29 wire-harness connectors ● 1 flat cable Reinstallation tip: When the DC controller is reinstalled, connectors J80 and J100 are empty. Figure 1-837 Disconnect the connectors ENWW Removal and replacement procedures 487 3. Remove two screws (callout 1), and then release one tab (callout 2). Figure 1-838 Remove two screws and release one tab 1 2 4. Rotate the DC controller away from the printer (callout 1), slide the DC controller toward the rear of the printer (callout 2) to release one tab (callout 3), and then remove the DC controller. Figure 1-839 Remove the DC controller 3 2 1 Step 3: Remove the formatter and formatter case 1. Open the formatter case door. 488 Chapter 1 Removal and replacement ENWW Figure 1-840 Open the formatter case door 2. Locate the flat cable connector (callout 1) on the formatter. IMPORTANT: This connector is a Zero Insertion Force (ZIF) connector that uses a hinged retainer to secure a flat cable. The hinged retainer must be opened to release the flat cable. Figure 1-841 ZIF connector 1 3. Disconnect all of the connectors on the formatter. The following connectors are empty: ENWW ● J23, J25, J51, and J57 ● J3 (callout 1): This connector is empty on the M604n/dn, M605n/dn, and M606dn models. It holds the touchscreen cable on the M605x and M606x models. ● J18 (callout 2): This connector is empty unless the optional hard-disk drive (HDD) is installed. Removal and replacement procedures 489 ● J9 (callout 3): This connector is empty unless the optional two internal USB ports accessory is installed. ● J98 (callout 4): This connector is empty unless the optional trusted platform module (TPM) is installed. Figure 1-842 Disconnect all connectors 1 2 3 4. 4 Remove two screws (callout 1). Figure 1-843 Remove two screws 1 490 Chapter 1 Removal and replacement ENWW 5. Remove the wires and cables (callout 1) from the opening (callout 2) in the top of the formatter case. Figure 1-844 Remove the wires from the formatter case 1 2 6. When removing the formatter case in the next step, make sure that the flat cable and wire harness (callout 1) slide through the openings (callout 2) in the formatter case. Figure 1-845 Feed cables through the openings 1 2 ENWW Removal and replacement procedures 491 7. Slide the formatter case toward the back of the printer to remove it. Figure 1-846 Remove formatter case Step 4: Remove the fuser motor 1. Locate the fuser motor (callout 1). Figure 1-847 Locate the fuser motor 1 492 Chapter 1 Removal and replacement ENWW 2. Release one spring (callout 1). TIP: Use hemostats (if available) to release the spring. TIP: Release the spring from the lower hook. NOTE: The spring is not captive. Do not lose the spring. Figure 1-848 Release one spring 1 3. Remove two screws (callout 1), and then release the wire harness from the guide (callout 2). Figure 1-849 Remove two screws 2 1 ENWW Removal and replacement procedures 493 4. Remove the bracket. Figure 1-850 Remove the bracket 5. Disconnect one connector (callout 1), remove three screws (callout 2), and then remove the fuser motor. Figure 1-851 Remove the fuser motor 1 2 Step 5: Unpack the replacement fuser motor Unpack the replacement part from the packaging. http://www8.hp.com/us/en/hp-information/environment/product-recycling.html NOTE: HP recommends responsible disposal of the defective part. 494 Chapter 1 Removal and replacement ENWW Figure 1-852 Recycle and unpack Step 6: Install the fuser motor 1. Position the fuser motor on the printer. Connect one connector (callout 1), and then install three screws (callout 2). Figure 1-853 Install the fuser motor 1 ENWW 2 Removal and replacement procedures 495 2. Position the bracket over the fuser motor. Figure 1-854 Position the bracket 3. Install two screws (callout 1), and then install the wire harness in the guide (callout 2). Figure 1-855 Install two screws 2 1 496 Chapter 1 Removal and replacement ENWW 4. Attach one spring (callout 1). TIP: Use hemostats (if available) to attach the spring. NOTE: The spring is not captive. Do not lose the spring. Figure 1-856 Attach one spring 1 Step 7: Install the DC controller 1. Position the DC controller under the tab (callout 1), and then rotate it (callout 2) toward the printer. Figure 1-857 Position the DC controller on the printer 1 2 ENWW Removal and replacement procedures 497 2. Install two screws (callout 1). Make sure that the tab (callout 2) is snapped into place. Figure 1-858 Install two screws 1 2 3. Locate the flat cable connector (callout 1) on the DC controller. IMPORTANT: The flat cable connector is a Zero Insertion Force (ZIF) connector that uses a hinged retainer to secure a flat cable. When the flat cable is reinstalled, fully insert the flat cable in the connector between the two white pins (callout 2). Close the hinged retainer (callout 3) to lock the flat cable into the connector and provide proper electrical contact. If the flat cable is not locked into the connector, no electrical contact will occur. Figure 1-859 ZIF connector 1 3 4. 2 Connect all of the connectors on the DC controller. ● 29 wire-harness connectors ● 1 flat cable 498 Chapter 1 Removal and replacement ENWW Reinstallation tip: Connectors J80 and J100 are empty. Figure 1-860 Connect the connectors Step 8: Install the formatter and formatter case 1. Position the formatter case on the printer. Make sure that the flat cable and wire harness (callout 1) are positioned through the openings (callout 2) in the formatter case. Figure 1-861 Position the formatter case 1 2 ENWW Removal and replacement procedures 499 2. Make sure that the metal tabs on the printer are positioned into the slots on the formatter case (callout 1), and then slide the formatter case toward the front of the printer (callout 2) to install it. Figure 1-862 Install the formatter case 2 1 3. Position the wires and cables (callout 1) in the opening (callout 2) in the top of the formatter case. Figure 1-863 Position the wires in the formatter case 1 500 Chapter 1 Removal and replacement 2 ENWW 4. Install two screws (callout 1). Figure 1-864 Install two screws 1 5. Locate the flat cable connector (callout 1) on the formatter. IMPORTANT: The flat cable connector is a Zero Insertion Force (ZIF) connector that uses a hinged retainer to secure a flat cable. When the flat cable is reinstalled, fully insert the flat cable in the connector between the two white pins (callout 2). Close the hinged retainer (callout 3) to lock the flat cable into the connector and provide proper electrical contact. If the flat cable is not locked into the connector, no electrical contact will occur. Figure 1-865 ZIF connector 1 2 6. ENWW 3 Connect all of the connectors on the formatter. Removal and replacement procedures 501 The following connectors are empty: ● J23, J25, J51, and J57 ● J3 (callout 1): This connector is empty on the M604n/dn, M605n/dn, and M606dn models. It holds the touchscreen cable on the M605x and M606x models. ● J18 (callout 2): This connector is empty unless the optional hard-disk-drive (HDD) is installed. ● J9 (callout 3): This connector is empty unless the optional two internal USB ports accessory is installed. ● J98 (callout 4): This connector is empty unless the optional trusted platform module (TPM) is installed. Figure 1-866 Connect all connectors 1 2 3 7. 4 Close the formatter case door. Figure 1-867 Close the formatter case door 502 Chapter 1 Removal and replacement ENWW Step 9: Install the right cover 1. Note the location of the tabs (callout 1) on the cover that will fit into the slots (callout 2) on the printer. Figure 1-868 Note location of tabs 2 1 2. Position the front tabs on the right cover slightly behind the right front cover (callout 1), and then rotate the back edge of the cover toward the printer (callout 2). NOTE: The tabs and slots mentioned in the previous step will engage as the cover is rotated into place. Figure 1-869 Position the front tabs 1 2 ENWW Removal and replacement procedures 503 3. Slide the cover toward the front of the printer to install it. Figure 1-870 Slide the cover 4. Install two screws (callout 1). Figure 1-871 Install two screws 1 504 Chapter 1 Removal and replacement ENWW 5. Close the front cover and the cartridge door. Figure 1-872 Close the front cover and cartridge door ENWW Removal and replacement procedures 505 Removal and replacement: Drum drive assembly ● Introduction ● Step 1: Remove the right cover ● Step 2: Remove the top accessory cover ● Step 3: Remove the top cover (M604n/dn, M605n/dn, M606dn only) ● Step 4: Remove the top cover (M605x, M606x only) ● Step 5: Remove the formatter and formatter case ● Step 6: Remove the DC controller ● Step 7: Remove the drum motor ● Step 8: Remove the drum drive assembly ● Step 9: Unpack the replacement drum drive assembly ● Step 10: Install the drum drive assembly ● Step 11: Install the drum motor ● Step 12: Install the DC controller ● Step 13: Install the formatter and formatter case ● Step 14: Install the top cover (M605x, M606x only) ● Step 15: Install the top cover (M604n/dn, M605n/dn, M606dn only) ● Step 16: Install the top accessory cover ● Step 17: Install the right cover Introduction This document provides the procedures to remove and replace the drum drive assembly. Before performing service Turn the printer power off ◦ Disconnect the power cable. WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the power cord before attempting to service the printer. Use the table below to identify the correct part number for your printer. To order the part, go to www.hp.com/buy/parts. Drum drive assembly part number RM2-6920-000CN 506 Chapter 1 Removal and replacement Drum drive assembly ENWW Required tools ● #2 Phillips screwdriver with a magnetic tip After performing service Turn the printer power on ◦ Connect the power cable. ◦ Use the power switch to turn the power on. Post service test Make sure that the printer initializes to a Ready state. Print a configuration page to make sure that the printer is functioning correctly. Step 1: Remove the right cover 1. Open the front cover and the cartridge door. Figure 1-873 Open the front cover and cartridge door ENWW Removal and replacement procedures 507 2. Remove two screws (callout 1). Figure 1-874 Remove two screws 1 3. Release three tabs (callout 1). Figure 1-875 Release three tabs 1 508 Chapter 1 Removal and replacement ENWW 4. Slide the cover toward the rear of the printer to remove it. Figure 1-876 Remove the cover Step 2: Remove the top accessory cover 1. Open the rear output bin. Figure 1-877 Open the rear output bin ENWW Removal and replacement procedures 509 2. Lift the top accessory cover up and off of the printer. Figure 1-878 Remove top accessory cover Step 3: Remove the top cover (M604n/dn, M605n/dn, M606dn only) NOTE: For the M605x or M606x product, skip this step and go to Step 4: Remove the top cover (M605x, M606x only) on page 513. 1. Use needle-nose pliers to release the toner-cartridge drive-arm tabs (callout 1). CAUTION: The toner-cartridge drive-arm tabs break easily. TIP: Push the toner-cartridge drive-arm back into the printer to avoid damaging it when you remove the top cover. Figure 1-879 Release the drive-arm tabs 1 510 Chapter 1 Removal and replacement ENWW 2. Remove three screws (callout 1) on the top of the printer. Figure 1-880 Remove three screws 1 3. Remove one screw (callout 1) on the right side of the printer. Reinstallation tip: This screw is larger than the screws removed from the top of the printer. Make sure to install the correct screw when reassembling. Figure 1-881 Remove one screw 1 ENWW Removal and replacement procedures 511 4. Remove one screw (callout 1) on the left side of the printer. Reinstallation tip: This screw is larger than the screws removed from the top of the printer. Make sure to install the correct screw when reassembling. Figure 1-882 Remove one screw 1 5. Note the location of two tabs on the top output bin (callout 1). These tabs are released in the next step. Figure 1-883 Location of two tabs 1 512 Chapter 1 Removal and replacement ENWW 6. Release two tabs (callout 1) on the top output bin. Reinstallation tip: Make sure that these tabs are fully seated when the top cover is reinstalled. Figure 1-884 Release two tabs 7. Lift the top cover up and off of the printer to remove it. Figure 1-885 Remove the top cover Step 4: Remove the top cover (M605x, M606x only) 1. Use needle-nose pliers to release the toner-cartridge drive-arm tabs (callout 1) and the toner-cartridge door hinge tabs (callout 2). CAUTION: The toner-cartridge drive-arm tabs break easily. TIP: Push the toner-cartridge drive-arm (callout 3) back into the printer to avoid damaging it when you remove the top cover. ENWW Removal and replacement procedures 513 Figure 1-886 Release the drive-arm and door hinge tabs 1 3 2 2. Remove one screw, and then release the ground wire (callout 1). Figure 1-887 Release the ground wire 1 514 Chapter 1 Removal and replacement ENWW 3. Open the formatter case door, and then disconnect two connectors (callout 1). Figure 1-888 Disconnect two connectors 1 4. Remove three screws (callout 1) on the top of the printer. Figure 1-889 Remove three screws 1 ENWW Removal and replacement procedures 515 5. Remove one screw (callout 1) on the right side of the printer. Reinstallation tip: This screw is larger than the screws removed from the top of the printer. Make sure to install the correct screw when reassembling. Figure 1-890 Remove one screw 1 6. Remove one screw (callout 1) on the left side of the printer. Reinstallation tip: This screw is larger than the screws removed from the top of the printer. Make sure to install the correct screw when reassembling. Figure 1-891 Remove one screw 1 516 Chapter 1 Removal and replacement ENWW 7. Note the location of two tabs on the top output bin (callout 1). These tabs are released in the next step. Figure 1-892 Location of two tabs 1 8. Release two tabs (callout 1) on the top output bin. Reinstallation tip: Make sure that these tabs are fully seated when the top cover is reinstalled. Figure 1-893 Release two tabs ENWW Removal and replacement procedures 517 9. On the right side of the printer, release the wire harness and cables (callout 1) from the guides (callout 2). Figure 1-894 Release cables from guides 2 1 10. Lift the top cover up and off of the printer to remove it. Figure 1-895 Remove the top cover Step 5: Remove the formatter and formatter case 1. Open the formatter case door. 518 Chapter 1 Removal and replacement ENWW Figure 1-896 Open the formatter case door 2. Locate the flat cable connector (callout 1) on the formatter. IMPORTANT: This connector is a Zero Insertion Force (ZIF) connector that uses a hinged retainer to secure a flat cable. The hinged retainer must be opened to release the flat cable. Figure 1-897 ZIF connector 1 3. Disconnect all of the connectors on the formatter. The following connectors are empty: ENWW ● J23, J25, J51, and J57 ● J3 (callout 1): This connector is empty on the M604n/dn, M605n/dn, and M606dn models. It holds the touchscreen cable on the M605x and M606x models. ● J18 (callout 2): This connector is empty unless the optional hard-disk drive (HDD) is installed. Removal and replacement procedures 519 ● J9 (callout 3): This connector is empty unless the optional two internal USB ports accessory is installed. ● J98 (callout 4): This connector is empty unless the optional trusted platform module (TPM) is installed. Figure 1-898 Disconnect all connectors 1 2 3 4. 4 Remove two screws (callout 1). Figure 1-899 Remove two screws 1 520 Chapter 1 Removal and replacement ENWW 5. Remove the wires and cables (callout 1) from the opening (callout 2) in the top of the formatter case. Figure 1-900 Remove the wires from the formatter case 1 2 6. When removing the formatter case in the next step, make sure that the flat cable and wire harness (callout 1) slide through the openings (callout 2) in the formatter case. Figure 1-901 Feed cables through the openings 1 2 ENWW Removal and replacement procedures 521 7. Slide the formatter case toward the back of the printer to remove it. Figure 1-902 Remove formatter case Step 6: Remove the DC controller 1. Locate the flat cable connector (callout 1) on the DC controller. IMPORTANT: This connector is a Zero Insertion Force (ZIF) connector that uses a hinged retainer to secure a flat cable. The hinged retainer must be opened to release the flat cable. Figure 1-903 ZIF connector 1 2. Disconnect all of the connectors (callout 1) on the DC controller. ● 29 wire-harness connectors ● 1 flat cable 522 Chapter 1 Removal and replacement ENWW Reinstallation tip: When the DC controller is reinstalled, connectors J80 and J100 are empty. Figure 1-904 Disconnect the connectors 3. Remove two screws (callout 1), and then release one tab (callout 2). Figure 1-905 Remove two screws and release one tab 1 2 ENWW Removal and replacement procedures 523 4. Rotate the DC controller away from the printer (callout 1), slide the DC controller toward the rear of the printer (callout 2) to release one tab (callout 3), and then remove the DC controller. Figure 1-906 Remove the DC controller 3 2 1 Step 7: Remove the drum motor 1. Locate the drum motor (callout 1) Figure 1-907 Locate the drum motor 1 524 Chapter 1 Removal and replacement ENWW 2. Disconnect one connector (callout 1), and then remove three screws (callout 2). Figure 1-908 Disconnect one connector and remove three screws 1 2 3. Rotate the motor towards the front of the printer to release it, and then remove the motor. Figure 1-909 Release the motor Step 8: Remove the drum drive assembly 1. ENWW Remove one screw (callout 1), and then remove fan FN102 and the fan duct (callout 2). Removal and replacement procedures 525 Figure 1-910 Remove one screw 1 2 2. Release the wire harnesses from the retainer on the fan FN104 duct (callout 1). Figure 1-911 Release the wire harnesses 1 526 Chapter 1 Removal and replacement ENWW 3. Remove one screw (callout 1), and then release one tab (callout 2). Figure 1-912 Remove one screw and release one tab 1 2 4. Gently move the fan duct (callout 1) aside in order to access the drum drive assembly screws. CAUTION: Do not completely remove the fan duct. The wire harnesses in the fan duct guides are still attached to the printer. Figure 1-913 Move the fan duct aside 1 ENWW Removal and replacement procedures 527 5. Remove four screws (callout 1). Figure 1-914 Remove four screws 1 6. Carefully remove the drum-drive assembly. Figure 1-915 Remove the drum-drive assembly Step 9: Unpack the replacement drum drive assembly Unpack the replacement part from the packaging. http://www8.hp.com/us/en/hp-information/environment/product-recycling.html NOTE: HP recommends responsible disposal of the defective part. 528 Chapter 1 Removal and replacement ENWW Figure 1-916 Recycle and unpack Step 10: Install the drum drive assembly 1. When the drum-drive assembly is reinstalled, make sure that the spring is correctly positioned in the assembly. Figure 1-917 Correct spring position ENWW Removal and replacement procedures 529 2. Position the drum-drive assembly on the printer. Figure 1-918 Position the drum-drive assembly 3. Install four screws (callout 1). Figure 1-919 Install four screws 1 530 Chapter 1 Removal and replacement ENWW 4. Position the fan duct (callout 1) on the printer. Figure 1-920 Position the fan duct 1 5. Make sure that the tab on top of the printer (callout 1) fits securely around the sheet metal frame. Figure 1-921 Top tab position 1 ENWW Removal and replacement procedures 531 6. Make sure that the tab (callout 1) is snapped into place, and then install one screw (callout 2). Figure 1-922 Install one tab and one screw 2 1 7. Install the wire harnesses in the retainer on the fan FN104 duct (callout 1). Figure 1-923 Install the wire harnesses 1 532 Chapter 1 Removal and replacement ENWW 8. Position the fan FN102 duct (callout 1) on the printer, and then install one screw (callout 2). Figure 1-924 Install one screw 2 1 Step 11: Install the drum motor 1. Position the motor on the printer chassis, and then rotate it toward the back of the printer to engage the tabs on the chassis with the motor mounting bracket. Figure 1-925 Install the drum motor ENWW Removal and replacement procedures 533 2. Connect one connector (callout 1), and then install three screws (callout 2). Figure 1-926 Connect one connector and install three screws 1 2 Step 12: Install the DC controller 1. Position the DC controller under the tab (callout 1), and then rotate it (callout 2) toward the printer. Figure 1-927 Position the DC controller on the printer 1 2 534 Chapter 1 Removal and replacement ENWW 2. Install two screws (callout 1). Make sure that the tab (callout 2) is snapped into place. Figure 1-928 Install two screws 1 2 3. Locate the flat cable connector (callout 1) on the DC controller. IMPORTANT: The flat cable connector is a Zero Insertion Force (ZIF) connector that uses a hinged retainer to secure a flat cable. When the flat cable is reinstalled, fully insert the flat cable in the connector between the two white pins (callout 2). Close the hinged retainer (callout 3) to lock the flat cable into the connector and provide proper electrical contact. If the flat cable is not locked into the connector, no electrical contact will occur. Figure 1-929 ZIF connector 1 3 4. ENWW 2 Connect all of the connectors on the DC controller. ● 29 wire-harness connectors ● 1 flat cable Removal and replacement procedures 535 Reinstallation tip: Connectors J80 and J100 are empty. Figure 1-930 Connect the connectors Step 13: Install the formatter and formatter case 1. Position the formatter case on the printer. Make sure that the flat cable and wire harness (callout 1) are positioned through the openings (callout 2) in the formatter case. Figure 1-931 Position the formatter case 1 2 536 Chapter 1 Removal and replacement ENWW 2. Make sure that the metal tabs on the printer are positioned into the slots on the formatter case (callout 1), and then slide the formatter case toward the front of the printer (callout 2) to install it. Figure 1-932 Install the formatter case 2 1 3. Position the wires and cables (callout 1) in the opening (callout 2) in the top of the formatter case. Figure 1-933 Position the wires in the formatter case 1 ENWW 2 Removal and replacement procedures 537 4. Install two screws (callout 1). Figure 1-934 Install two screws 1 5. Locate the flat cable connector (callout 1) on the formatter. IMPORTANT: The flat cable connector is a Zero Insertion Force (ZIF) connector that uses a hinged retainer to secure a flat cable. When the flat cable is reinstalled, fully insert the flat cable in the connector between the two white pins (callout 2). Close the hinged retainer (callout 3) to lock the flat cable into the connector and provide proper electrical contact. If the flat cable is not locked into the connector, no electrical contact will occur. Figure 1-935 ZIF connector 1 2 6. 3 Connect all of the connectors on the formatter. 538 Chapter 1 Removal and replacement ENWW The following connectors are empty: ● J23, J25, J51, and J57 ● J3 (callout 1): This connector is empty on the M604n/dn, M605n/dn, and M606dn models. It holds the touchscreen cable on the M605x and M606x models. ● J18 (callout 2): This connector is empty unless the optional hard-disk-drive (HDD) is installed. ● J9 (callout 3): This connector is empty unless the optional two internal USB ports accessory is installed. ● J98 (callout 4): This connector is empty unless the optional trusted platform module (TPM) is installed. Figure 1-936 Connect all connectors 1 2 3 7. 4 Close the formatter case door. Figure 1-937 Close the formatter case door ENWW Removal and replacement procedures 539 Step 14: Install the top cover (M605x, M606x only) NOTE: For the M604n/dn, M605n/dn, or M606dn product, skip this step and go to Step 15: Install the top cover (M604n/dn, M605n/dn, M606dn only) on page 544. 1. Lower the top cover onto the printer. Figure 1-938 Lower the top cover 2. On the right side of the printer, make sure that the wire harness and cables (callout 1) are properly routed through the guides (callout 2). Figure 1-939 Install cables in guides 2 1 540 Chapter 1 Removal and replacement ENWW 3. Install two tabs (callout 1) on the top output bin into two slots (callout 2) in the printer. Make sure that the tabs snap into place. Figure 1-940 Install two tabs 1 2 4. Install one screw (callout 1) on the left side of the printer. Reinstallation tip: This screw is larger than the screws removed from the top of the printer. Make sure to install the correct screw. Figure 1-941 Install one screw 1 ENWW Removal and replacement procedures 541 5. Install one screw (callout 1) on the right side of the printer. Reinstallation tip: This screw is larger than the screws removed from the top of the printer. Make sure to install the correct screw. Figure 1-942 Install one screw 1 6. Install three screws (callout 1) on the top of the printer. Figure 1-943 Install three screws 1 542 Chapter 1 Removal and replacement ENWW 7. Connect two connectors (callout 1). Figure 1-944 Connect two connectors 1 8. Install one screw to attach the ground wire (callout 1). Figure 1-945 Install the ground wire 1 ENWW Removal and replacement procedures 543 9. If the toner-cartridge door hinge comes off of the top cover, reattach the hinge by sliding the hole (callout 1) in the hinge onto the tab (callout 2) on the top cover. Figure 1-946 Reattach the door hinge 2 1 10. Install the toner-cartridge drive-arm (callout 1) and the toner-cartridge door hinge (callout 2) by pressing them onto the tabs. NOTE: It might be necessary to lift the drive arm (callout 3) up in order to reattach it. CAUTION: The toner-cartridge drive-arm tabs break easily. Figure 1-947 Install the drive-arm and door hinge tabs 1 3 2 Step 15: Install the top cover (M604n/dn, M605n/dn, M606dn only) 1. Lower the top cover onto the printer. 544 Chapter 1 Removal and replacement ENWW Figure 1-948 Lower the top cover 2. Install two tabs (callout 1) on the top output bin into two slots (callout 2) in the printer. Make sure that the tabs snap into place. Figure 1-949 Install two tabs 1 2 ENWW Removal and replacement procedures 545 3. Install one screw (callout 1) on the left side of the printer. Reinstallation tip: This screw is larger than the screws removed from the top of the printer. Make sure to install the correct screw. Figure 1-950 Install one screw 1 4. Install one screw (callout 1) on the right side of the printer. Reinstallation tip: This screw is larger than the screws removed from the top of the printer. Make sure to install the correct screw. Figure 1-951 Install one screw 1 546 Chapter 1 Removal and replacement ENWW 5. Install three screws (callout 1) on the top of the printer. Figure 1-952 Install three screws 1 6. Install the toner-cartridge drive-arm (callout 1) by pressing it onto the tabs. NOTE: It might be necessary to lift the drive arm up in order to reattach it. CAUTION: The toner-cartridge drive-arm tabs break easily. Figure 1-953 Install the drive-arm tabs 1 Step 16: Install the top accessory cover 1. ENWW Align the tabs (callout 1) on the top accessory cover with the slots (callout 2) in the top cover. Removal and replacement procedures 547 Figure 1-954 Align the tabs and slots 1 2 2. Place the top accessory on top of the printer, and then press down to install it. Figure 1-955 Install the top accessory cover 548 Chapter 1 Removal and replacement ENWW 3. Close the rear output bin. Figure 1-956 Close the rear output bin Step 17: Install the right cover 1. Note the location of the tabs (callout 1) on the cover that will fit into the slots (callout 2) on the printer. Figure 1-957 Note location of tabs 2 1 ENWW Removal and replacement procedures 549 2. Position the front tabs on the right cover slightly behind the right front cover (callout 1), and then rotate the back edge of the cover toward the printer (callout 2). NOTE: The tabs and slots mentioned in the previous step will engage as the cover is rotated into place. Figure 1-958 Position the front tabs 1 2 3. Slide the cover toward the front of the printer to install it. Figure 1-959 Slide the cover 550 Chapter 1 Removal and replacement ENWW 4. Install two screws (callout 1). Figure 1-960 Install two screws 1 5. Close the front cover and the cartridge door. Figure 1-961 Close the front cover and cartridge door ENWW Removal and replacement procedures 551 Removal and replacement: Environmental sensor ● Introduction ● Step 1: Remove the duplex accessory ● Step 2: Remove the duplex accessory cover ● Step 3: Remove the Tray 2 extension door ● Step 4: Remove the top accessory cover ● Step 5: Remove the right cover ● Step 6: Remove the top cover (M604n/dn, M605n/dn, M606dn only) ● Step 7: Remove the top cover (M605x, M606x only) ● Step 8: Remove the left cover ● Step 9: Remove the environmental sensor ● Step 10: Unpack the replacement environmental sensor ● Step 11: Install the environmental sensor ● Step 12: Install the left cover ● Step 13: Install the top cover (M605x, M606x only) ● Step 14: Install the top cover (M604n/dn, M605n/dn, M606dn only) ● Step 15: Install the right cover ● Step 16: Install the top accessory cover ● Step 17: Install the Tray 2 extension door ● Step 18: Install the duplex accessory cover ● Step 19: Install the duplex accessory Introduction This document provides the procedures to remove and replace the environmental sensor. Before performing service Turn the printer power off ◦ Disconnect the power cable. WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the power cord before attempting to service the printer. Use the table below to identify the correct part number for your printer. To order the part, go to www.hp.com/buy/parts. 552 Chapter 1 Removal and replacement ENWW Environmental sensor part number RM1-8438-000CN Environmental sensor Required tools ● #2 Phillips screwdriver with a magnetic tip After performing service Turn the printer power on ◦ Connect the power cable. ◦ Use the power switch to turn the power on. Post service test Make sure that the printer initializes to a Ready state. Print a configuration page to make sure that the printer is functioning correctly. Step 1: Remove the duplex accessory NOTE: If the optional duplex accessory is not installed, skip this step and go to Step 2: Remove the duplex accessory cover on page 553. ▲ Slightly lift up on the duplex accessory, and then pull it completely out of the printer to remove it. Figure 1-962 Remove the duplex accessory Step 2: Remove the duplex accessory cover NOTE: If the duplex accessory cover is not installed, skip this step and go to Step 3: Remove the Tray 2 extension door on page 554. ▲ ENWW Pull the duplex accessory cover straight out of the printer to remove it. Removal and replacement procedures 553 Figure 1-963 Remove the duplex accessory cover Step 3: Remove the Tray 2 extension door 1. Carefully flex the Tray 2 extension door to release the hinge pin (callout 1) near the power-cord side of the printer. Figure 1-964 Release the hinge pin 1 554 Chapter 1 Removal and replacement ENWW 2. Rotate the Tray 2 extension door to the horizontal position, and then pull up on the keyed hinge pin (callout 1) to release the door. Remove the Tray 2 extension door. Figure 1-965 Remove the Tray 2 extension door 1 Step 4: Remove the top accessory cover 1. Open the rear output bin. Figure 1-966 Open the rear output bin ENWW Removal and replacement procedures 555 2. Lift the top accessory cover up and off of the printer. Figure 1-967 Remove top accessory cover Step 5: Remove the right cover 1. Open the front cover and the cartridge door. Figure 1-968 Open the front cover and cartridge door 556 Chapter 1 Removal and replacement ENWW 2. Remove two screws (callout 1). Figure 1-969 Remove two screws 1 3. Release three tabs (callout 1). Figure 1-970 Release three tabs 1 ENWW Removal and replacement procedures 557 4. Slide the cover toward the rear of the printer to remove it. Figure 1-971 Remove the cover Step 6: Remove the top cover (M604n/dn, M605n/dn, M606dn only) NOTE: For the M605x or M606x product, skip this step and go to Step 7: Remove the top cover (M605x, M606x only) on page 561. 1. Use needle-nose pliers to release the toner-cartridge drive-arm tabs (callout 1). CAUTION: The toner-cartridge drive-arm tabs break easily. TIP: Push the toner-cartridge drive-arm back into the printer to avoid damaging it when you remove the top cover. Figure 1-972 Release the drive-arm tabs 1 558 Chapter 1 Removal and replacement ENWW 2. Remove three screws (callout 1) on the top of the printer. Figure 1-973 Remove three screws 1 3. Remove one screw (callout 1) on the right side of the printer. Reinstallation tip: This screw is larger than the screws removed from the top of the printer. Make sure to install the correct screw when reassembling. Figure 1-974 Remove one screw 1 ENWW Removal and replacement procedures 559 4. Remove one screw (callout 1) on the left side of the printer. Reinstallation tip: This screw is larger than the screws removed from the top of the printer. Make sure to install the correct screw when reassembling. Figure 1-975 Remove one screw 1 5. Note the location of two tabs on the top output bin (callout 1). These tabs are released in the next step. Figure 1-976 Location of two tabs 1 560 Chapter 1 Removal and replacement ENWW 6. Release two tabs (callout 1) on the top output bin. Reinstallation tip: Make sure that these tabs are fully seated when the top cover is reinstalled. Figure 1-977 Release two tabs 7. Lift the top cover up and off of the printer to remove it. Figure 1-978 Remove the top cover Step 7: Remove the top cover (M605x, M606x only) 1. Use needle-nose pliers to release the toner-cartridge drive-arm tabs (callout 1) and the toner-cartridge door hinge tabs (callout 2). CAUTION: The toner-cartridge drive-arm tabs break easily. TIP: Push the toner-cartridge drive-arm (callout 3) back into the printer to avoid damaging it when you remove the top cover. ENWW Removal and replacement procedures 561 Figure 1-979 Release the drive-arm and door hinge tabs 1 3 2 2. Remove one screw, and then release the ground wire (callout 1). Figure 1-980 Release the ground wire 1 562 Chapter 1 Removal and replacement ENWW 3. Open the formatter case door, and then disconnect two connectors (callout 1). Figure 1-981 Disconnect two connectors 1 4. Remove three screws (callout 1) on the top of the printer. Figure 1-982 Remove three screws 1 ENWW Removal and replacement procedures 563 5. Remove one screw (callout 1) on the right side of the printer. Reinstallation tip: This screw is larger than the screws removed from the top of the printer. Make sure to install the correct screw when reassembling. Figure 1-983 Remove one screw 1 6. Remove one screw (callout 1) on the left side of the printer. Reinstallation tip: This screw is larger than the screws removed from the top of the printer. Make sure to install the correct screw when reassembling. Figure 1-984 Remove one screw 1 564 Chapter 1 Removal and replacement ENWW 7. Note the location of two tabs on the top output bin (callout 1). These tabs are released in the next step. Figure 1-985 Location of two tabs 1 8. Release two tabs (callout 1) on the top output bin. Reinstallation tip: Make sure that these tabs are fully seated when the top cover is reinstalled. Figure 1-986 Release two tabs ENWW Removal and replacement procedures 565 9. On the right side of the printer, release the wire harness and cables (callout 1) from the guides (callout 2). Figure 1-987 Release cables from guides 2 1 10. Lift the top cover up and off of the printer to remove it. Figure 1-988 Remove the top cover Step 8: Remove the left cover 1. Remove one screw (callout 1). 566 Chapter 1 Removal and replacement ENWW Figure 1-989 Remove one screw 1 2. Remove the left front inside cover. Figure 1-990 Remove the left front inside cover ENWW Removal and replacement procedures 567 3. Release one tab (callout 1) on the top of the cover. Figure 1-991 Release one tab 1 4. Release one tab (callout 1) on the front of the cover. Figure 1-992 Release one tab 1 568 Chapter 1 Removal and replacement ENWW 5. Rotate the top of the cover away (callout 1) from the printer, and then lift the cover up (callout 2) to remove it. Figure 1-993 Remove the cover 1 2 Step 9: Remove the environmental sensor 1. Remove two screws (callout 1), and then remove the sheet-metal plate (callout 2). Figure 1-994 Remove two screws and the sheet-metal plate 2 1 ENWW Removal and replacement procedures 569 2. Disconnect one connector (callout 1), and then remove one screw (callout 2). Slide the environmental sensor bar (callout 3) to the right to release it, and then lift the environmental sensor bar away from the printer. Figure 1-995 Disconnect one connector and remove one screw 2 3 1 Step 10: Unpack the replacement environmental sensor Unpack the replacement part from the packaging. http://www8.hp.com/us/en/hp-information/environment/product-recycling.html NOTE: HP recommends responsible disposal of the defective part. Figure 1-996 Recycle and unpack Step 11: Install the environmental sensor 1. Slide the environmental sensor bar (callout 1) to the left to install it on the printer chassis. Install one screw (callout 2), and then connect one connector (callout 3). CAUTION: Do not apply too much pressure to the wire-harness connector when connecting it to the power supply. Applying too much pressure might snap off the soldered connectors on the power supply. 570 Chapter 1 Removal and replacement ENWW Figure 1-997 Connect one connector and install one screw 2 1 3 2. Position the sheet-metal plate (callout 1) on the printer, and then install two screws (callout 2). Figure 1-998 Install the sheet-metal plate 1 2 Step 12: Install the left cover 1. ENWW Note the location of the tabs (callout 1) on the bottom of the left cover that will fit into the slots (callout 2) in the sheet-metal frame. Removal and replacement procedures 571 Figure 1-999 Note location of tabs 2 1 2. Position the tabs in the slots mentioned in the previous step (callout 1), and then rotate the left cover toward the printer (callout 2). Figure 1-1000 Rotate the cover into place 2 1 572 Chapter 1 Removal and replacement ENWW 3. Make sure that the tab (callout 1) on the front of the cover snaps into place. Figure 1-1001 Install one tab 1 4. Make sure that the tab (callout 1) on the top of the cover snaps into place. Figure 1-1002 Install one tab 1 ENWW Removal and replacement procedures 573 5. Position the left front inside cover on the printer. Figure 1-1003 Install the left front inside cover 6. Install one screw (callout 1). Figure 1-1004 Install one screw 1 Step 13: Install the top cover (M605x, M606x only) NOTE: For the M604n/dn, M605n/dn, or M606dn product, skip this step and go to Step 14: Install the top cover (M604n/dn, M605n/dn, M606dn only) on page 579. 1. Lower the top cover onto the printer. 574 Chapter 1 Removal and replacement ENWW Figure 1-1005 Lower the top cover 2. On the right side of the printer, make sure that the wire harness and cables (callout 1) are properly routed through the guides (callout 2). Figure 1-1006 Install cables in guides 2 1 ENWW Removal and replacement procedures 575 3. Install two tabs (callout 1) on the top output bin into two slots (callout 2) in the printer. Make sure that the tabs snap into place. Figure 1-1007 Install two tabs 1 2 4. Install one screw (callout 1) on the left side of the printer. Reinstallation tip: This screw is larger than the screws removed from the top of the printer. Make sure to install the correct screw. Figure 1-1008 Install one screw 1 576 Chapter 1 Removal and replacement ENWW 5. Install one screw (callout 1) on the right side of the printer. Reinstallation tip: This screw is larger than the screws removed from the top of the printer. Make sure to install the correct screw. Figure 1-1009 Install one screw 1 6. Install three screws (callout 1) on the top of the printer. Figure 1-1010 Install three screws 1 ENWW Removal and replacement procedures 577 7. Connect two connectors (callout 1). Figure 1-1011 Connect two connectors 1 8. Install one screw to attach the ground wire (callout 1). Figure 1-1012 Install the ground wire 1 578 Chapter 1 Removal and replacement ENWW 9. If the toner-cartridge door hinge comes off of the top cover, reattach the hinge by sliding the hole (callout 1) in the hinge onto the tab (callout 2) on the top cover. Figure 1-1013 Reattach the door hinge 2 1 10. Install the toner-cartridge drive-arm (callout 1) and the toner-cartridge door hinge (callout 2) by pressing them onto the tabs. NOTE: It might be necessary to lift the drive arm (callout 3) up in order to reattach it. CAUTION: The toner-cartridge drive-arm tabs break easily. Figure 1-1014 Install the drive-arm and door hinge tabs 1 3 2 Step 14: Install the top cover (M604n/dn, M605n/dn, M606dn only) 1. ENWW Lower the top cover onto the printer. Removal and replacement procedures 579 Figure 1-1015 Lower the top cover 2. Install two tabs (callout 1) on the top output bin into two slots (callout 2) in the printer. Make sure that the tabs snap into place. Figure 1-1016 Install two tabs 1 2 580 Chapter 1 Removal and replacement ENWW 3. Install one screw (callout 1) on the left side of the printer. Reinstallation tip: This screw is larger than the screws removed from the top of the printer. Make sure to install the correct screw. Figure 1-1017 Install one screw 1 4. Install one screw (callout 1) on the right side of the printer. Reinstallation tip: This screw is larger than the screws removed from the top of the printer. Make sure to install the correct screw. Figure 1-1018 Install one screw 1 ENWW Removal and replacement procedures 581 5. Install three screws (callout 1) on the top of the printer. Figure 1-1019 Install three screws 1 6. Install the toner-cartridge drive-arm (callout 1) by pressing it onto the tabs. NOTE: It might be necessary to lift the drive arm up in order to reattach it. CAUTION: The toner-cartridge drive-arm tabs break easily. Figure 1-1020 Install the drive-arm tabs 1 Step 15: Install the right cover 1. Note the location of the tabs (callout 1) on the cover that will fit into the slots (callout 2) on the printer. 582 Chapter 1 Removal and replacement ENWW Figure 1-1021 Note location of tabs 2 1 2. Position the front tabs on the right cover slightly behind the right front cover (callout 1), and then rotate the back edge of the cover toward the printer (callout 2). NOTE: The tabs and slots mentioned in the previous step will engage as the cover is rotated into place. Figure 1-1022 Position the front tabs 1 2 ENWW Removal and replacement procedures 583 3. Slide the cover toward the front of the printer to install it. Figure 1-1023 Slide the cover 4. Install two screws (callout 1). Figure 1-1024 Install two screws 1 584 Chapter 1 Removal and replacement ENWW 5. Close the front cover and the cartridge door. Figure 1-1025 Close the front cover and cartridge door Step 16: Install the top accessory cover 1. Align the tabs (callout 1) on the top accessory cover with the slots (callout 2) in the top cover. Figure 1-1026 Align the tabs and slots 1 2 ENWW Removal and replacement procedures 585 2. Place the top accessory on top of the printer, and then press down to install it. Figure 1-1027 Install the top accessory cover 3. Close the rear output bin. Figure 1-1028 Close the rear output bin Step 17: Install the Tray 2 extension door 1. Rotate the Tray 2 extension door to the horizontal position, and then install the keyed hinge pin (callout 1). 586 Chapter 1 Removal and replacement ENWW Figure 1-1029 Install the keyed hinge pin 1 2. Carefully flex the Tray 2 extension door, and then install the hinge pin (callout 1) near the power-cord side of the printer. Figure 1-1030 Install the hinge pin 1 Step 18: Install the duplex accessory cover NOTE: If the duplex accessory cover was not removed, skip this step and go to Step 19: Install the duplex accessory on page 588. ▲ ENWW Slide the duplex accessory cover straight into the printer to install it. Removal and replacement procedures 587 Figure 1-1031 Install the duplex accessory cover Step 19: Install the duplex accessory NOTE: ▲ If the optional duplex accessory was not removed, skip this step. Slide the duplex accessory straight into the printer to install it. Figure 1-1032 Install the duplex accessory 588 Chapter 1 Removal and replacement ENWW Removal and replacement: Power supply ● Introduction ● Step 1: Remove the duplex accessory ● Step 2: Remove the duplex accessory cover ● Step 3: Remove the Tray 2 extension door ● Step 4: Remove the rear output bin ● Step 5: Remove the fuser ● Step 6: Remove the right cover ● Step 7: Remove the top accessory cover ● Step 8: Remove the top cover (M604n/dn, M605n/dn, M606dn only) ● Step 9: Remove the top cover (M605x, M606x only) ● Step 10: Remove the left cover ● Step 11: Remove the formatter and formatter case ● Step 12: Remove the power supply ● Step 13: Remove the feed-guide assembly ● Step 14: Unpack the replacement power supply ● Step 15: Install the feed-guide assembly ● Step 16: Install the power supply ● Step 17: Install the formatter and formatter case ● Step 18: Install the left cover ● Step 19: Install the top cover (M605x, M606x only) ● Step 20: Install the top cover (M604n/dn, M605n/dn, M606dn only) ● Step 21: Install the top accessory cover ● Step 22: Install the right cover ● Step 23: Install the fuser ● Step 24: Install the rear output bin ● Step 25: Install the Tray 2 extension door ● Step 26: Install the duplex accessory cover ● Step 27: Install the duplex accessory Introduction This document provides the procedures to remove and replace the power supply. ENWW Removal and replacement procedures 589 Before performing service Turn the printer power off ◦ Disconnect the power cable. WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the power cord before attempting to service the printer. CAUTION: This part contains components that are electrostatic discharge (ESD) sensitive. To reduce the possibility of ESD damage, always touch the sheet-metal chassis to ground yourself before touching an ESD-sensitive part. Use the table below to identify the correct part number for your printer. To order the part, go to www.hp.com/buy/parts. Power supply part numbers RM2-6301-000CN Power supply (110V) RM2-6349-000CN Power supply (220V) Required tools ● #2 Phillips screwdriver with a magnetic tip After performing service Turn the printer power on ◦ Connect the power cable. ◦ Use the power switch to turn the power on. Post service test Make sure that the printer initializes to a Ready state. Print a configuration page to make sure that the printer is functioning correctly. Step 1: Remove the duplex accessory NOTE: If the optional duplex accessory is not installed, skip this step and go to Step 2: Remove the duplex accessory cover on page 591. ▲ Slightly lift up on the duplex accessory, and then pull it completely out of the printer to remove it. 590 Chapter 1 Removal and replacement ENWW Figure 1-1033 Remove the duplex accessory Step 2: Remove the duplex accessory cover NOTE: If the duplex accessory cover is not installed, skip this step and go to Step 3: Remove the Tray 2 extension door on page 591. ▲ Pull the duplex accessory cover straight out of the printer to remove it. Figure 1-1034 Remove the duplex accessory cover Step 3: Remove the Tray 2 extension door 1. ENWW Carefully flex the Tray 2 extension door to release the hinge pin (callout 1) near the power-cord side of the printer. Removal and replacement procedures 591 Figure 1-1035 Release the hinge pin 1 2. Rotate the Tray 2 extension door to the horizontal position, and then pull up on the keyed hinge pin (callout 1) to release the door. Remove the Tray 2 extension door. Figure 1-1036 Remove the Tray 2 extension door 1 Step 4: Remove the rear output bin 1. Open the rear output bin, and then squeeze the hinge pin out of its mounting hole. 592 Chapter 1 Removal and replacement ENWW Figure 1-1037 Release the hinge pin 2. Rotate the output bin away from the printer (callout 1) until the right hinge pin is released, and then slide the output bin to the left (callout 2) to remove it. Figure 1-1038 Remove the output bin 1 2 Step 5: Remove the fuser WARNING! The fuser might be very hot. After turning off the printer power, allow the fuser to cool for at least 5 minutes before removing it. 1. ENWW Squeeze the blue fuser-release tabs (callout 1). Removal and replacement procedures 593 Figure 1-1039 Squeeze the blue fuser-release tabs 1 2. Pull the fuser straight back and out of the printer. Figure 1-1040 Remove the fuser Step 6: Remove the right cover 1. Open the front cover and the cartridge door. 594 Chapter 1 Removal and replacement ENWW Figure 1-1041 Open the front cover and cartridge door 2. Remove two screws (callout 1). Figure 1-1042 Remove two screws 1 ENWW Removal and replacement procedures 595 3. Release three tabs (callout 1). Figure 1-1043 Release three tabs 1 4. Slide the cover toward the rear of the printer to remove it. Figure 1-1044 Remove the cover Step 7: Remove the top accessory cover 1. Open the rear output bin. 596 Chapter 1 Removal and replacement ENWW Figure 1-1045 Open the rear output bin 2. Lift the top accessory cover up and off of the printer. Figure 1-1046 Remove top accessory cover Step 8: Remove the top cover (M604n/dn, M605n/dn, M606dn only) NOTE: For the M605x or M606x product, skip this step and go to Step 9: Remove the top cover (M605x, M606x only) on page 601. 1. Use needle-nose pliers to release the toner-cartridge drive-arm tabs (callout 1). CAUTION: The toner-cartridge drive-arm tabs break easily. TIP: Push the toner-cartridge drive-arm back into the printer to avoid damaging it when you remove the top cover. ENWW Removal and replacement procedures 597 Figure 1-1047 Release the drive-arm tabs 1 2. Remove three screws (callout 1) on the top of the printer. Figure 1-1048 Remove three screws 1 598 Chapter 1 Removal and replacement ENWW 3. Remove one screw (callout 1) on the right side of the printer. Reinstallation tip: This screw is larger than the screws removed from the top of the printer. Make sure to install the correct screw when reassembling. Figure 1-1049 Remove one screw 1 4. Remove one screw (callout 1) on the left side of the printer. Reinstallation tip: This screw is larger than the screws removed from the top of the printer. Make sure to install the correct screw when reassembling. Figure 1-1050 Remove one screw 1 ENWW Removal and replacement procedures 599 5. Note the location of two tabs on the top output bin (callout 1). These tabs are released in the next step. Figure 1-1051 Location of two tabs 1 6. Release two tabs (callout 1) on the top output bin. Reinstallation tip: Make sure that these tabs are fully seated when the top cover is reinstalled. Figure 1-1052 Release two tabs 600 Chapter 1 Removal and replacement ENWW 7. Lift the top cover up and off of the printer to remove it. Figure 1-1053 Remove the top cover Step 9: Remove the top cover (M605x, M606x only) 1. Use needle-nose pliers to release the toner-cartridge drive-arm tabs (callout 1) and the toner-cartridge door hinge tabs (callout 2). CAUTION: The toner-cartridge drive-arm tabs break easily. TIP: Push the toner-cartridge drive-arm (callout 3) back into the printer to avoid damaging it when you remove the top cover. Figure 1-1054 Release the drive-arm and door hinge tabs 1 3 2 ENWW Removal and replacement procedures 601 2. Remove one screw, and then release the ground wire (callout 1). Figure 1-1055 Release the ground wire 1 3. Open the formatter case door, and then disconnect two connectors (callout 1). Figure 1-1056 Disconnect two connectors 1 602 Chapter 1 Removal and replacement ENWW 4. Remove three screws (callout 1) on the top of the printer. Figure 1-1057 Remove three screws 1 5. Remove one screw (callout 1) on the right side of the printer. Reinstallation tip: This screw is larger than the screws removed from the top of the printer. Make sure to install the correct screw when reassembling. Figure 1-1058 Remove one screw 1 ENWW Removal and replacement procedures 603 6. Remove one screw (callout 1) on the left side of the printer. Reinstallation tip: This screw is larger than the screws removed from the top of the printer. Make sure to install the correct screw when reassembling. Figure 1-1059 Remove one screw 1 7. Note the location of two tabs on the top output bin (callout 1). These tabs are released in the next step. Figure 1-1060 Location of two tabs 1 604 Chapter 1 Removal and replacement ENWW 8. Release two tabs (callout 1) on the top output bin. Reinstallation tip: Make sure that these tabs are fully seated when the top cover is reinstalled. Figure 1-1061 Release two tabs 9. On the right side of the printer, release the wire harness and cables (callout 1) from the guides (callout 2). Figure 1-1062 Release cables from guides 2 1 ENWW Removal and replacement procedures 605 10. Lift the top cover up and off of the printer to remove it. Figure 1-1063 Remove the top cover Step 10: Remove the left cover 1. Remove one screw (callout 1). Figure 1-1064 Remove one screw 1 606 Chapter 1 Removal and replacement ENWW 2. Remove the left front inside cover. Figure 1-1065 Remove the left front inside cover 3. Release one tab (callout 1) on the top of the cover. Figure 1-1066 Release one tab 1 ENWW Removal and replacement procedures 607 4. Release one tab (callout 1) on the front of the cover. Figure 1-1067 Release one tab 1 5. Rotate the top of the cover away (callout 1) from the printer, and then lift the cover up (callout 2) to remove it. Figure 1-1068 Remove the cover 1 2 Step 11: Remove the formatter and formatter case 1. Open the formatter case door. 608 Chapter 1 Removal and replacement ENWW Figure 1-1069 Open the formatter case door 2. Locate the flat cable connector (callout 1) on the formatter. IMPORTANT: This connector is a Zero Insertion Force (ZIF) connector that uses a hinged retainer to secure a flat cable. The hinged retainer must be opened to release the flat cable. Figure 1-1070 ZIF connector 1 3. Disconnect all of the connectors on the formatter. The following connectors are empty: ENWW ● J23, J25, J51, and J57 ● J3 (callout 1): This connector is empty on the M604n/dn, M605n/dn, and M606dn models. It holds the touchscreen cable on the M605x and M606x models. ● J18 (callout 2): This connector is empty unless the optional hard-disk drive (HDD) is installed. Removal and replacement procedures 609 ● J9 (callout 3): This connector is empty unless the optional two internal USB ports accessory is installed. ● J98 (callout 4): This connector is empty unless the optional trusted platform module (TPM) is installed. Figure 1-1071 Disconnect all connectors 1 2 3 4. 4 Remove two screws (callout 1). Figure 1-1072 Remove two screws 1 610 Chapter 1 Removal and replacement ENWW 5. Remove the wires and cables (callout 1) from the opening (callout 2) in the top of the formatter case. Figure 1-1073 Remove the wires from the formatter case 1 2 6. When removing the formatter case in the next step, make sure that the flat cable and wire harness (callout 1) slide through the openings (callout 2) in the formatter case. Figure 1-1074 Feed cables through the openings 1 2 ENWW Removal and replacement procedures 611 7. Slide the formatter case toward the back of the printer to remove it. Figure 1-1075 Remove formatter case Step 12: Remove the power supply 1. Remove one screw (callout 1), and then release one tab (callout 2). Figure 1-1076 Remove one screw and release one tab 1 2 612 Chapter 1 Removal and replacement ENWW 2. Slide the tray guide towards the rear of the printer to remove it. Figure 1-1077 Remove the tray guide 3. Remove four screws (callout 1) and one grounding screw (callout 2). WARNING! When reinstalling the power supply, you must use a grounding screw to secure the AC outlet to the printer chassis. Figure 1-1078 Remove four screws and grounding screw 1 2 ENWW Removal and replacement procedures 613 4. Disconnect seven wire-harness connectors (callout 1; J30, J82, J84, J85, J95, J96, and J98). Figure 1-1079 Disconnect seven wire-harness connectors 1 5. Remove two screws (printer left side; callout 1) and then remove the fan-cover plate (callout 2). Figure 1-1080 Remove two screws and fan cover plate 2 1 614 Chapter 1 Removal and replacement ENWW 6. Disconnect three wire-harness connectors (printer left side; callout 1) and then remove four screws (callout 2). Reinstallation tip: One screw (callout 3) is a different type than the others. Make sure that you replace the screws in the correct position. Figure 1-1081 Disconnect three connectors and remove four screws 2 3 7. 1 Feed the cables that were disconnected earlier through the opening in the right side of the chassis under the power-supply assembly. Figure 1-1082 Feed the cables through the opening ENWW Removal and replacement procedures 615 8. Grasp the power-supply assembly, lift it up slightly, and then pull it straight out of the chassis to remove it. CAUTION: Make sure that the four rubber belts and plastic rollers on the feed-guide assembly (mounted to the top of the power supply) remain in place. These belts and rollers can easily become dislodged and you might lose them. Figure 1-1083 Remove the power supply Step 13: Remove the feed-guide assembly 1. Remove five screws (callout 1). Figure 1-1084 Remove five screws 1 616 Chapter 1 Removal and replacement ENWW 2. Remove one screw (callout 1). Figure 1-1085 Remove one screw 1 3. Remove the feed-guide assembly. Figure 1-1086 Remove the feed-guide assembly Step 14: Unpack the replacement power supply Unpack the replacement part from the packaging. CAUTION: This part contains components that are electrostatic discharge (ESD) sensitive. To reduce the possibility of ESD damage, always touch the sheet-metal chassis to ground yourself before touching an ESD-sensitive part. http://www8.hp.com/us/en/hp-information/environment/product-recycling.html ENWW Removal and replacement procedures 617 NOTE: HP recommends responsible disposal of the defective part. Figure 1-1087 Recycle and unpack Step 15: Install the feed-guide assembly 1. When you reinstall the feed-guide assembly, make sure that the support foot is correctly positioned on the power supply. CAUTION: Make sure that the four rubber belts and plastic rollers on the feed-guide assembly remain in place. These belts and rollers can easily become dislodged and you might lose them. Figure 1-1088 Support foot 618 Chapter 1 Removal and replacement ENWW 2. Position the feed-guide assembly on the power supply. Figure 1-1089 Position the feed-guide assembly 3. Install one screw (callout 1). Figure 1-1090 Install one screw 1 ENWW Removal and replacement procedures 619 4. Install five screws (callout 1). Figure 1-1091 Install five screws 1 Step 16: Install the power supply 1. Slide the power-supply assembly into the printer. Figure 1-1092 Install the power supply 620 Chapter 1 Removal and replacement ENWW 2. Install the cables into the opening in the right side of the chassis under the power-supply assembly. CAUTION: Make sure that the four rubber belts and plastic rollers on the feed-guide assembly (mounted to the top of the power supply) remain in place. These belts and rollers can easily become dislodged and you might lose them. Figure 1-1093 Install the cables 3. Connect three wire-harness connectors (printer left side; callout 1) and then install four screws (callout 2). NOTE: One screw (callout 3) is a different type than the others. Make sure that you replace the screws in the correct position. Figure 1-1094 Connect three connectors and install four screws 2 3 ENWW 1 Removal and replacement procedures 621 4. Position the fan-cover plate (callout 1) on the printer, and then install two screws (callout 2). Figure 1-1095 Install the fan cover plate 1 2 5. Connect seven wire-harness connectors (callout 1; J30, J82, J84, J85, J95, J96, and J98). Figure 1-1096 Connect seven wire-harness connectors 1 622 Chapter 1 Removal and replacement ENWW 6. Install four screws (callout 1) and one grounding screw (callout 2). WARNING! You must use a grounding screw to secure the AC outlet to the printer chassis. Figure 1-1097 Install four screws and grounding screw 1 2 7. Position the power-supply PCA guide inside the printer. Figure 1-1098 Install the power-supply PCA guide ENWW Removal and replacement procedures 623 8. Install one tab (callout 1), and then install one screw (callout 2). Figure 1-1099 Install one tab and one screw 2 1 Step 17: Install the formatter and formatter case 1. Position the formatter case on the printer. Make sure that the flat cable and wire harness (callout 1) are positioned through the openings (callout 2) in the formatter case. Figure 1-1100 Position the formatter case 1 2 624 Chapter 1 Removal and replacement ENWW 2. Make sure that the metal tabs on the printer are positioned into the slots on the formatter case (callout 1), and then slide the formatter case toward the front of the printer (callout 2) to install it. Figure 1-1101 Install the formatter case 2 1 3. Position the wires and cables (callout 1) in the opening (callout 2) in the top of the formatter case. Figure 1-1102 Position the wires in the formatter case 1 ENWW 2 Removal and replacement procedures 625 4. Install two screws (callout 1). Figure 1-1103 Install two screws 1 5. Locate the flat cable connector (callout 1) on the formatter. IMPORTANT: The flat cable connector is a Zero Insertion Force (ZIF) connector that uses a hinged retainer to secure a flat cable. When the flat cable is reinstalled, fully insert the flat cable in the connector between the two white pins (callout 2). Close the hinged retainer (callout 3) to lock the flat cable into the connector and provide proper electrical contact. If the flat cable is not locked into the connector, no electrical contact will occur. Figure 1-1104 ZIF connector 1 2 6. 3 Connect all of the connectors on the formatter. 626 Chapter 1 Removal and replacement ENWW The following connectors are empty: ● J23, J25, J51, and J57 ● J3 (callout 1): This connector is empty on the M604n/dn, M605n/dn, and M606dn models. It holds the touchscreen cable on the M605x and M606x models. ● J18 (callout 2): This connector is empty unless the optional hard-disk-drive (HDD) is installed. ● J9 (callout 3): This connector is empty unless the optional two internal USB ports accessory is installed. ● J98 (callout 4): This connector is empty unless the optional trusted platform module (TPM) is installed. Figure 1-1105 Connect all connectors 1 2 3 7. 4 Close the formatter case door. Figure 1-1106 Close the formatter case door ENWW Removal and replacement procedures 627 Step 18: Install the left cover 1. Note the location of the tabs (callout 1) on the bottom of the left cover that will fit into the slots (callout 2) in the sheet-metal frame. Figure 1-1107 Note location of tabs 2 1 2. Position the tabs in the slots mentioned in the previous step (callout 1), and then rotate the left cover toward the printer (callout 2). Figure 1-1108 Rotate the cover into place 2 1 628 Chapter 1 Removal and replacement ENWW 3. Make sure that the tab (callout 1) on the front of the cover snaps into place. Figure 1-1109 Install one tab 1 4. Make sure that the tab (callout 1) on the top of the cover snaps into place. Figure 1-1110 Install one tab 1 ENWW Removal and replacement procedures 629 5. Position the left front inside cover on the printer. Figure 1-1111 Install the left front inside cover 6. Install one screw (callout 1). Figure 1-1112 Install one screw 1 Step 19: Install the top cover (M605x, M606x only) NOTE: For the M604n/dn, M605n/dn, or M606dn product, skip this step and go to Step 20: Install the top cover (M604n/dn, M605n/dn, M606dn only) on page 635. 1. Lower the top cover onto the printer. 630 Chapter 1 Removal and replacement ENWW Figure 1-1113 Lower the top cover 2. On the right side of the printer, make sure that the wire harness and cables (callout 1) are properly routed through the guides (callout 2). Figure 1-1114 Install cables in guides 2 1 ENWW Removal and replacement procedures 631 3. Install two tabs (callout 1) on the top output bin into two slots (callout 2) in the printer. Make sure that the tabs snap into place. Figure 1-1115 Install two tabs 1 2 4. Install one screw (callout 1) on the left side of the printer. Reinstallation tip: This screw is larger than the screws removed from the top of the printer. Make sure to install the correct screw. Figure 1-1116 Install one screw 1 632 Chapter 1 Removal and replacement ENWW 5. Install one screw (callout 1) on the right side of the printer. Reinstallation tip: This screw is larger than the screws removed from the top of the printer. Make sure to install the correct screw. Figure 1-1117 Install one screw 1 6. Install three screws (callout 1) on the top of the printer. Figure 1-1118 Install three screws 1 ENWW Removal and replacement procedures 633 7. Connect two connectors (callout 1). Figure 1-1119 Connect two connectors 1 8. Install one screw to attach the ground wire (callout 1). Figure 1-1120 Install the ground wire 1 634 Chapter 1 Removal and replacement ENWW 9. If the toner-cartridge door hinge comes off of the top cover, reattach the hinge by sliding the hole (callout 1) in the hinge onto the tab (callout 2) on the top cover. Figure 1-1121 Reattach the door hinge 2 1 10. Install the toner-cartridge drive-arm (callout 1) and the toner-cartridge door hinge (callout 2) by pressing them onto the tabs. NOTE: It might be necessary to lift the drive arm (callout 3) up in order to reattach it. CAUTION: The toner-cartridge drive-arm tabs break easily. Figure 1-1122 Install the drive-arm and door hinge tabs 1 3 2 Step 20: Install the top cover (M604n/dn, M605n/dn, M606dn only) 1. ENWW Lower the top cover onto the printer. Removal and replacement procedures 635 Figure 1-1123 Lower the top cover 2. Install two tabs (callout 1) on the top output bin into two slots (callout 2) in the printer. Make sure that the tabs snap into place. Figure 1-1124 Install two tabs 1 2 636 Chapter 1 Removal and replacement ENWW 3. Install one screw (callout 1) on the left side of the printer. Reinstallation tip: This screw is larger than the screws removed from the top of the printer. Make sure to install the correct screw. Figure 1-1125 Install one screw 1 4. Install one screw (callout 1) on the right side of the printer. Reinstallation tip: This screw is larger than the screws removed from the top of the printer. Make sure to install the correct screw. Figure 1-1126 Install one screw 1 ENWW Removal and replacement procedures 637 5. Install three screws (callout 1) on the top of the printer. Figure 1-1127 Install three screws 1 6. Install the toner-cartridge drive-arm (callout 1) by pressing it onto the tabs. NOTE: It might be necessary to lift the drive arm up in order to reattach it. CAUTION: The toner-cartridge drive-arm tabs break easily. Figure 1-1128 Install the drive-arm tabs 1 Step 21: Install the top accessory cover 1. Align the tabs (callout 1) on the top accessory cover with the slots (callout 2) in the top cover. 638 Chapter 1 Removal and replacement ENWW Figure 1-1129 Align the tabs and slots 1 2 2. Place the top accessory on top of the printer, and then press down to install it. Figure 1-1130 Install the top accessory cover ENWW Removal and replacement procedures 639 3. Close the rear output bin. Figure 1-1131 Close the rear output bin Step 22: Install the right cover 1. Note the location of the tabs (callout 1) on the cover that will fit into the slots (callout 2) on the printer. Figure 1-1132 Note location of tabs 2 1 640 Chapter 1 Removal and replacement ENWW 2. Position the front tabs on the right cover slightly behind the right front cover (callout 1), and then rotate the back edge of the cover toward the printer (callout 2). NOTE: The tabs and slots mentioned in the previous step will engage as the cover is rotated into place. Figure 1-1133 Position the front tabs 1 2 3. Slide the cover toward the front of the printer to install it. Figure 1-1134 Slide the cover ENWW Removal and replacement procedures 641 4. Install two screws (callout 1). Figure 1-1135 Install two screws 1 5. Close the front cover and the cartridge door. Figure 1-1136 Close the front cover and cartridge door Step 23: Install the fuser ▲ Position the fuser on the printer, and then push it toward the printer to install it. CAUTION: Do not drop or jar the fuser. It can easily be damaged if it is mishandled. TIP: Make sure that the fuser is fully seated into the printer. You should hear both sides snap into place. 642 Chapter 1 Removal and replacement ENWW Figure 1-1137 Install the fuser Step 24: Install the rear output bin 1. Install the right hinge pin (callout 1), and then rotate the output bin toward the printer (callout 2). Figure 1-1138 Position the output bin 2 ENWW 1 Removal and replacement procedures 643 2. Make sure that the left hinge pin is installed in the mounting hole. Figure 1-1139 Install left hinge pin Step 25: Install the Tray 2 extension door 1. Rotate the Tray 2 extension door to the horizontal position, and then install the keyed hinge pin (callout 1). Figure 1-1140 Install the keyed hinge pin 1 644 Chapter 1 Removal and replacement ENWW 2. Carefully flex the Tray 2 extension door, and then install the hinge pin (callout 1) near the power-cord side of the printer. Figure 1-1141 Install the hinge pin 1 Step 26: Install the duplex accessory cover NOTE: If the duplex accessory cover was not removed, skip this step and go to Step 27: Install the duplex accessory on page 645. ▲ Slide the duplex accessory cover straight into the printer to install it. Figure 1-1142 Install the duplex accessory cover Step 27: Install the duplex accessory NOTE: ▲ ENWW If the optional duplex accessory was not removed, skip this step. Slide the duplex accessory straight into the printer to install it. Removal and replacement procedures 645 Figure 1-1143 Install the duplex accessory 646 Chapter 1 Removal and replacement ENWW Removal and replacement: Feed-guide assembly ● Introduction ● Step 1: Remove the duplex accessory ● Step 2: Remove the duplex accessory cover ● Step 3: Remove the Tray 2 extension door ● Step 4: Remove the rear output bin ● Step 5: Remove the fuser ● Step 6: Remove the right cover ● Step 7: Remove the top accessory cover ● Step 8: Remove the top cover (M604n/dn, M605n/dn, M606dn only) ● Step 9: Remove the top cover (M605x, M606x only) ● Step 10: Remove the left cover ● Step 11: Remove the formatter and formatter case ● Step 12: Remove the power supply ● Step 13: Remove the feed-guide assembly ● Step 14: Unpack the replacement feed-guide assembly ● Step 15: Install the feed-guide assembly ● Step 16: Install the power supply ● Step 17: Install the formatter and formatter case ● Step 18: Install the left cover ● Step 19: Install the top cover (M605x, M606x only) ● Step 20: Install the top cover (M604n/dn, M605n/dn, M606dn only) ● Step 21: Install the top accessory cover ● Step 22: Install the right cover ● Step 23: Install the fuser ● Step 24: Install the rear output bin ● Step 25: Install the Tray 2 extension door ● Step 26: Install the duplex accessory cover ● Step 27: Install the duplex accessory Introduction This document provides the procedures to remove and replace the feed-guide assembly. ENWW Removal and replacement procedures 647 Before performing service Turn the printer power off ◦ Disconnect the power cable. WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the power cord before attempting to service the printer. ◦ Disconnect all network cables. Use the table below to identify the correct part number for your printer. To order the part, go to www.hp.com/buy/parts. Feed-guide assembly part number RM1-4548-000CN Paper feed assembly Required tools ● #2 Phillips screwdriver with a magnetic tip After performing service Turn the printer power on ◦ Connect the power cable. ◦ Use the power switch to turn the power on. Post service test Make sure that the printer initializes to a Ready state. Print a configuration page to make sure that the printer is functioning correctly. Step 1: Remove the duplex accessory NOTE: If the optional duplex accessory is not installed, skip this step and go to Step 2: Remove the duplex accessory cover on page 649. ▲ Slide the duplex accessory straight into the printer to install it. 648 Chapter 1 Removal and replacement ENWW Figure 1-1144 Install the duplex accessory Step 2: Remove the duplex accessory cover NOTE: If the duplex accessory cover is not installed, skip this step and go to Step 3: Remove the Tray 2 extension door on page 649. ▲ Pull the duplex accessory cover straight out of the printer to remove it. Figure 1-1145 Remove the duplex accessory cover Step 3: Remove the Tray 2 extension door 1. ENWW Carefully flex the Tray 2 extension door to release the hinge pin (callout 1) near the power-cord side of the printer. Removal and replacement procedures 649 Figure 1-1146 Release the hinge pin 1 2. Rotate the Tray 2 extension door to the horizontal position, and then pull up on the keyed hinge pin (callout 1) to release the door. Remove the Tray 2 extension door. Figure 1-1147 Remove the Tray 2 extension door 1 Step 4: Remove the rear output bin 1. Open the rear output bin, and then squeeze the hinge pin out of its mounting hole. 650 Chapter 1 Removal and replacement ENWW Figure 1-1148 Release the hinge pin 2. Rotate the output bin away from the printer (callout 1) until the right hinge pin is released, and then slide the output bin to the left (callout 2) to remove it. Figure 1-1149 Remove the output bin 1 2 Step 5: Remove the fuser WARNING! The fuser might be very hot. After turning off the printer power, allow the fuser to cool for at least 5 minutes before removing it. 1. ENWW Squeeze the blue fuser-release tabs (callout 1). Removal and replacement procedures 651 Figure 1-1150 Squeeze the blue fuser-release tabs 1 2. Pull the fuser straight back and out of the printer. Figure 1-1151 Remove the fuser Step 6: Remove the right cover 1. Open the front cover and the cartridge door. 652 Chapter 1 Removal and replacement ENWW Figure 1-1152 Open the front cover and cartridge door 2. Remove two screws (callout 1). Figure 1-1153 Remove two screws 1 ENWW Removal and replacement procedures 653 3. Release three tabs (callout 1). Figure 1-1154 Release three tabs 1 4. Slide the cover toward the rear of the printer to remove it. Figure 1-1155 Remove the cover Step 7: Remove the top accessory cover 1. Open the rear output bin. 654 Chapter 1 Removal and replacement ENWW Figure 1-1156 Open the rear output bin 2. Lift the top accessory cover up and off of the printer. Figure 1-1157 Remove top accessory cover Step 8: Remove the top cover (M604n/dn, M605n/dn, M606dn only) NOTE: For the M605x or M606x, skip this step and go to Step 9: Remove the top cover (M605x, M606x only) on page 659. 1. Use needle-nose pliers to release the toner-cartridge drive-arm tabs (callout 1). CAUTION: The toner-cartridge drive-arm tabs break easily. TIP: Push the toner-cartridge drive-arm back into the printer to avoid damaging it when you remove the top cover. ENWW Removal and replacement procedures 655 Figure 1-1158 Release the drive-arm tabs 1 2. Remove three screws (callout 1) on the top of the printer. Figure 1-1159 Remove three screws 1 656 Chapter 1 Removal and replacement ENWW 3. Remove one screw (callout 1) on the right side of the printer. Reinstallation tip: This screw is larger than the screws removed from the top of the printer. Make sure to install the correct screw when reassembling. Figure 1-1160 Remove one screw 1 4. Remove one screw (callout 1) on the left side of the printer. Reinstallation tip: This screw is larger than the screws removed from the top of the printer. Make sure to install the correct screw when reassembling. Figure 1-1161 Remove one screw 1 ENWW Removal and replacement procedures 657 5. Note the location of two tabs on the top output bin (callout 1). These tabs are released in the next step. Figure 1-1162 Location of two tabs 1 6. Release two tabs (callout 1) on the top output bin. Reinstallation tip: Make sure that these tabs are fully seated when the top cover is reinstalled. Figure 1-1163 Release two tabs 658 Chapter 1 Removal and replacement ENWW 7. Lift the top cover up and off of the printer to remove it. Figure 1-1164 Remove the top cover Step 9: Remove the top cover (M605x, M606x only) 1. Use needle-nose pliers to release the toner-cartridge drive-arm tabs (callout 1) and the toner-cartridge door hinge tabs (callout 2). CAUTION: The toner-cartridge drive-arm tabs break easily. TIP: Push the toner-cartridge drive-arm (callout 3) back into the printer to avoid damaging it when you remove the top cover. Figure 1-1165 Release the drive-arm and door hinge tabs 1 3 2 ENWW Removal and replacement procedures 659 2. Remove one screw, and then release the ground wire (callout 1). Figure 1-1166 Release the ground wire 1 3. Open the formatter case door, and then disconnect two connectors (callout 1). Figure 1-1167 Disconnect two connectors 1 660 Chapter 1 Removal and replacement ENWW 4. Remove three screws (callout 1) on the top of the printer. Figure 1-1168 Remove three screws 1 5. Remove one screw (callout 1) on the right side of the printer. Reinstallation tip: This screw is larger than the screws removed from the top of the printer. Make sure to install the correct screw when reassembling. Figure 1-1169 Remove one screw 1 ENWW Removal and replacement procedures 661 6. Remove one screw (callout 1) on the left side of the printer. Reinstallation tip: This screw is larger than the screws removed from the top of the printer. Make sure to install the correct screw when reassembling. Figure 1-1170 Remove one screw 1 7. Note the location of two tabs on the top output bin (callout 1). These tabs are released in the next step. Figure 1-1171 Location of two tabs 1 662 Chapter 1 Removal and replacement ENWW 8. Release two tabs (callout 1) on the top output bin. Reinstallation tip: Make sure that these tabs are fully seated when the top cover is reinstalled. Figure 1-1172 Release two tabs 9. On the right side of the printer, release the wire harness and cables (callout 1) from the guides (callout 2). Figure 1-1173 Release cables from guides 2 1 ENWW Removal and replacement procedures 663 10. Lift the top cover up and off of the printer to remove it. Figure 1-1174 Remove the top cover Step 10: Remove the left cover 1. Remove one screw (callout 1). Figure 1-1175 Remove one screw 1 664 Chapter 1 Removal and replacement ENWW 2. Remove the left front inside cover. Figure 1-1176 Remove the left front inside cover 3. Release one tab (callout 1) on the top of the cover. Figure 1-1177 Release one tab 1 ENWW Removal and replacement procedures 665 4. Release one tab (callout 1) on the front of the cover. Figure 1-1178 Release one tab 1 5. Rotate the top of the cover away (callout 1) from the printer, and then lift the cover up (callout 2) to remove it. Figure 1-1179 Remove the cover 1 2 Step 11: Remove the formatter and formatter case 1. Open the formatter case door. 666 Chapter 1 Removal and replacement ENWW Figure 1-1180 Open the formatter case door 2. Locate the flat cable connector (callout 1) on the formatter. IMPORTANT: This connector is a Zero Insertion Force (ZIF) connector that uses a hinged retainer to secure a flat cable. The hinged retainer must be opened to release the flat cable. Figure 1-1181 ZIF connector 1 3. Disconnect all of the connectors on the formatter. The following connectors are empty: ENWW ● J23, J25, J51, and J57 ● J3 (callout 1): This connector is empty on the M604n/dn, M605n/dn, and M606dn models. It holds the touchscreen cable on the M605x and M606x models. ● J18 (callout 2): This connector is empty unless the optional hard-disk drive (HDD) is installed. Removal and replacement procedures 667 ● J9 (callout 3): This connector is empty unless the optional two internal USB ports accessory is installed. ● J98 (callout 4): This connector is empty unless the optional trusted platform module (TPM) is installed. Figure 1-1182 Disconnect all connectors 1 2 3 4. 4 Remove two screws (callout 1). Figure 1-1183 Remove two screws 1 668 Chapter 1 Removal and replacement ENWW 5. Remove the wires and cables (callout 1) from the opening (callout 2) in the top of the formatter case. Figure 1-1184 Remove the wires from the formatter case 1 2 6. When removing the formatter case in the next step, make sure that the flat cable and wire harness (callout 1) slide through the openings (callout 2) in the formatter case. Figure 1-1185 Feed cables through the openings 1 2 ENWW Removal and replacement procedures 669 7. Slide the formatter case toward the back of the printer to remove it. Figure 1-1186 Remove formatter case Step 12: Remove the power supply 1. Remove one screw (callout 1), and then release one tab (callout 2). Figure 1-1187 Remove one screw and release one tab 1 2 670 Chapter 1 Removal and replacement ENWW 2. Slide the tray guide towards the rear of the printer to remove it. Figure 1-1188 Remove the tray guide 3. Remove four screws (callout 1) and one grounding screw (callout 2). WARNING! When reinstalling the power supply, you must use a grounding screw to secure the AC outlet to the printer chassis. Figure 1-1189 Remove four screws and grounding screw 1 2 ENWW Removal and replacement procedures 671 4. Disconnect seven wire-harness connectors (callout 1; J30, J82, J84, J85, J95, J96, and J98). Figure 1-1190 Disconnect seven wire-harness connectors 1 5. Remove two screws (printer left side; callout 1) and then remove the fan-cover plate (callout 2). Figure 1-1191 Remove two screws and fan cover plate 2 1 672 Chapter 1 Removal and replacement ENWW 6. Disconnect three wire-harness connectors (printer left side; callout 1) and then remove four screws (callout 2). Reinstallation tip: One screw (callout 3) is a different type than the others. Make sure that you replace the screws in the correct position. Figure 1-1192 Disconnect three connectors and remove four screws 2 3 7. 1 Feed the cables that were disconnected earlier through the opening in the right side of the chassis under the power-supply assembly. Figure 1-1193 Feed the cables through the opening ENWW Removal and replacement procedures 673 8. Grasp the power-supply assembly, lift it up slightly, and then pull it straight out of the chassis to remove it. CAUTION: Make sure that the four rubber belts and plastic rollers on the feed-guide assembly (mounted to the top of the power supply) remain in place. These belts and rollers can easily become dislodged and you might lose them. Figure 1-1194 Remove the power supply Step 13: Remove the feed-guide assembly 1. Remove five screws (callout 1). Figure 1-1195 Remove five screws 1 674 Chapter 1 Removal and replacement ENWW 2. Remove one screw (callout 1). Figure 1-1196 Remove one screw 1 3. Remove the feed-guide assembly. Figure 1-1197 Remove the feed-guide assembly Step 14: Unpack the replacement feed-guide assembly Unpack the replacement part from the packaging. http://www8.hp.com/us/en/hp-information/environment/product-recycling.html NOTE: ENWW HP recommends responsible disposal of the defective part. Removal and replacement procedures 675 Figure 1-1198 Recycle and unpack Step 15: Install the feed-guide assembly 1. When you reinstall the feed-guide assembly, make sure that the support foot is correctly positioned on the power supply. CAUTION: Make sure that the four rubber belts and plastic rollers on the feed-guide assembly remain in place. These belts and rollers can easily become dislodged and you might lose them. Figure 1-1199 Support foot 676 Chapter 1 Removal and replacement ENWW 2. Position the feed-guide assembly on the power supply. Figure 1-1200 Position the feed-guide assembly 3. Install one screw (callout 1). Figure 1-1201 Install one screw 1 ENWW Removal and replacement procedures 677 4. Install five screws (callout 1). Figure 1-1202 Install five screws 1 Step 16: Install the power supply 1. Slide the power-supply assembly into the printer. Figure 1-1203 Install the power supply 678 Chapter 1 Removal and replacement ENWW 2. Install the cables into the opening in the right side of the chassis under the power-supply assembly. CAUTION: Make sure that the four rubber belts and plastic rollers on the feed-guide assembly (mounted to the top of the power supply) remain in place. These belts and rollers can easily become dislodged and you might lose them. Figure 1-1204 Install the cables 3. Connect three wire-harness connectors (printer left side; callout 1) and then install four screws (callout 2). NOTE: One screw (callout 3) is a different type than the others. Make sure that you replace the screws in the correct position. Figure 1-1205 Connect three connectors and install four screws 2 3 ENWW 1 Removal and replacement procedures 679 4. Position the fan-cover plate (callout 1) on the printer, and then install two screws (callout 2). Figure 1-1206 Install the fan cover plate 1 2 5. Connect seven wire-harness connectors (callout 1; J30, J82, J84, J85, J95, J96, and J98). Figure 1-1207 Connect seven wire-harness connectors 1 680 Chapter 1 Removal and replacement ENWW 6. Install four screws (callout 1) and one grounding screw (callout 2). WARNING! You must use a grounding screw to secure the AC outlet to the printer chassis. Figure 1-1208 Install four screws and grounding screw 1 2 7. Position the power-supply PCA guide inside the printer. Figure 1-1209 Install the power-supply PCA guide ENWW Removal and replacement procedures 681 8. Install one tab (callout 1), and then install one screw (callout 2). Figure 1-1210 Install one tab and one screw 2 1 Step 17: Install the formatter and formatter case 1. Position the formatter case on the printer. Make sure that the flat cable and wire harness (callout 1) are positioned through the openings (callout 2) in the formatter case. Figure 1-1211 Position the formatter case 1 2 682 Chapter 1 Removal and replacement ENWW 2. Make sure that the metal tabs on the printer are positioned into the slots on the formatter case (callout 1), and then slide the formatter case toward the front of the printer (callout 2) to install it. Figure 1-1212 Install the formatter case 2 1 3. Position the wires and cables (callout 1) in the opening (callout 2) in the top of the formatter case. Figure 1-1213 Position the wires in the formatter case 1 ENWW 2 Removal and replacement procedures 683 4. Install two screws (callout 1). Figure 1-1214 Install two screws 1 5. Locate the flat cable connector (callout 1) on the formatter. IMPORTANT: The flat cable connector is a Zero Insertion Force (ZIF) connector that uses a hinged retainer to secure a flat cable. When the flat cable is reinstalled, fully insert the flat cable in the connector between the two white pins (callout 2). Close the hinged retainer (callout 3) to lock the flat cable into the connector and provide proper electrical contact. If the flat cable is not locked into the connector, no electrical contact will occur. Figure 1-1215 ZIF connector 1 2 6. 3 Connect all of the connectors on the formatter. 684 Chapter 1 Removal and replacement ENWW The following connectors are empty: ● J23, J25, J51, and J57 ● J3 (callout 1): This connector is empty on the M604n/dn, M605n/dn, and M606dn models. It holds the touchscreen cable on the M605x and M606x models. ● J18 (callout 2): This connector is empty unless the optional hard-disk-drive (HDD) is installed. ● J9 (callout 3): This connector is empty unless the optional two internal USB ports accessory is installed. ● J98 (callout 4): This connector is empty unless the optional trusted platform module (TPM) is installed. Figure 1-1216 Connect all connectors 1 2 3 7. 4 Close the formatter case door. Figure 1-1217 Close the formatter case door ENWW Removal and replacement procedures 685 Step 18: Install the left cover 1. Note the location of the tabs (callout 1) on the bottom of the left cover that will fit into the slots (callout 2) in the sheet-metal frame. Figure 1-1218 Note location of tabs 2 1 2. Position the tabs in the slots mentioned in the previous step (callout 1), and then rotate the left cover toward the printer (callout 2). Figure 1-1219 Rotate the cover into place 2 1 686 Chapter 1 Removal and replacement ENWW 3. Make sure that the tab (callout 1) on the front of the cover snaps into place. Figure 1-1220 Install one tab 1 4. Make sure that the tab (callout 1) on the top of the cover snaps into place. Figure 1-1221 Install one tab 1 ENWW Removal and replacement procedures 687 5. Position the left front inside cover on the printer. Figure 1-1222 Install the left front inside cover 6. Install one screw (callout 1). Figure 1-1223 Install one screw 1 Step 19: Install the top cover (M605x, M606x only) NOTE: For the M604n/dn, M605n/dn, or M606dn product, skip this step and go to Step 20: Install the top cover (M604n/dn, M605n/dn, M606dn only) on page 693. 1. Lower the top cover onto the printer. 688 Chapter 1 Removal and replacement ENWW Figure 1-1224 Lower the top cover 2. On the right side of the printer, make sure that the wire harness and cables (callout 1) are properly routed through the guides (callout 2). Figure 1-1225 Install cables in guides 2 1 ENWW Removal and replacement procedures 689 3. Install two tabs (callout 1) on the top output bin into two slots (callout 2) in the printer. Make sure that the tabs snap into place. Figure 1-1226 Install two tabs 1 2 4. Install one screw (callout 1) on the left side of the printer. Reinstallation tip: This screw is larger than the screws removed from the top of the printer. Make sure to install the correct screw. Figure 1-1227 Install one screw 1 690 Chapter 1 Removal and replacement ENWW 5. Install one screw (callout 1) on the right side of the printer. Reinstallation tip: This screw is larger than the screws removed from the top of the printer. Make sure to install the correct screw. Figure 1-1228 Install one screw 1 6. Install three screws (callout 1) on the top of the printer. Figure 1-1229 Install three screws 1 ENWW Removal and replacement procedures 691 7. Connect two connectors (callout 1). Figure 1-1230 Connect two connectors 1 8. Install one screw to attach the ground wire (callout 1). Figure 1-1231 Install the ground wire 1 692 Chapter 1 Removal and replacement ENWW 9. If the toner-cartridge door hinge comes off of the top cover, reattach the hinge by sliding the hole (callout 1) in the hinge onto the tab (callout 2) on the top cover. Figure 1-1232 Reattach the door hinge 2 1 10. Install the toner-cartridge drive-arm (callout 1) and the toner-cartridge door hinge (callout 2) by pressing them onto the tabs. NOTE: It might be necessary to lift the drive arm (callout 3) up in order to reattach it. CAUTION: The toner-cartridge drive-arm tabs break easily. Figure 1-1233 Install the drive-arm and door hinge tabs 1 3 2 Step 20: Install the top cover (M604n/dn, M605n/dn, M606dn only) 1. ENWW Lower the top cover onto the printer. Removal and replacement procedures 693 Figure 1-1234 Lower the top cover 2. Install two tabs (callout 1) on the top output bin into two slots (callout 2) in the printer. Make sure that the tabs snap into place. Figure 1-1235 Install two tabs 1 2 694 Chapter 1 Removal and replacement ENWW 3. Install one screw (callout 1) on the left side of the printer. Reinstallation tip: This screw is larger than the screws removed from the top of the printer. Make sure to install the correct screw. Figure 1-1236 Install one screw 1 4. Install one screw (callout 1) on the right side of the printer. Reinstallation tip: This screw is larger than the screws removed from the top of the printer. Make sure to install the correct screw. Figure 1-1237 Install one screw 1 ENWW Removal and replacement procedures 695 5. Install three screws (callout 1) on the top of the printer. Figure 1-1238 Install three screws 1 6. Install the toner-cartridge drive-arm (callout 1) by pressing it onto the tabs. NOTE: It might be necessary to lift the drive arm up in order to reattach it. CAUTION: The toner-cartridge drive-arm tabs break easily. Figure 1-1239 Install the drive-arm tabs 1 Step 21: Install the top accessory cover 1. Align the tabs (callout 1) on the top accessory cover with the slots (callout 2) in the top cover. 696 Chapter 1 Removal and replacement ENWW Figure 1-1240 Align the tabs and slots 1 2 2. Place the top accessory on top of the printer, and then press down to install it. Figure 1-1241 Install the top accessory cover ENWW Removal and replacement procedures 697 3. Close the rear output bin. Figure 1-1242 Close the rear output bin Step 22: Install the right cover 1. Note the location of the tabs (callout 1) on the cover that will fit into the slots (callout 2) on the printer. Figure 1-1243 Note location of tabs 2 1 698 Chapter 1 Removal and replacement ENWW 2. Position the front tabs on the right cover slightly behind the right front cover (callout 1), and then rotate the back edge of the cover toward the printer (callout 2). NOTE: The tabs and slots mentioned in the previous step will engage as the cover is rotated into place. Figure 1-1244 Position the front tabs 1 2 3. Slide the cover toward the front of the printer to install it. Figure 1-1245 Slide the cover ENWW Removal and replacement procedures 699 4. Install two screws (callout 1). Figure 1-1246 Install two screws 1 5. Close the front cover and the cartridge door. Figure 1-1247 Close the front cover and cartridge door Step 23: Install the fuser ▲ Position the fuser on the printer, and then push it toward the printer to install it. CAUTION: Do not drop or jar the fuser. It can easily be damaged if it is mishandled. TIP: Make sure that the fuser is fully seated into the printer. You should hear both sides snap into place. 700 Chapter 1 Removal and replacement ENWW Figure 1-1248 Install the fuser Step 24: Install the rear output bin 1. Install the right hinge pin (callout 1), and then rotate the output bin toward the printer (callout 2). Figure 1-1249 Position the output bin 2 ENWW 1 Removal and replacement procedures 701 2. Make sure that the left hinge pin is installed in the mounting hole. Figure 1-1250 Install left hinge pin Step 25: Install the Tray 2 extension door 1. Rotate the Tray 2 extension door to the horizontal position, and then install the keyed hinge pin (callout 1). Figure 1-1251 Install the keyed hinge pin 1 702 Chapter 1 Removal and replacement ENWW 2. Carefully flex the Tray 2 extension door, and then install the hinge pin (callout 1) near the power-cord side of the printer. Figure 1-1252 Install the hinge pin 1 Step 26: Install the duplex accessory cover NOTE: If the duplex accessory cover was not removed, skip this step and go to Step 27: Install the duplex accessory on page 703. ▲ Slide the duplex accessory cover straight into the printer to install it. Figure 1-1253 Install the duplex accessory cover Step 27: Install the duplex accessory NOTE: ▲ ENWW If the optional duplex accessory was not removed, skip this step. Slide the duplex accessory straight into the printer to install it. Removal and replacement procedures 703 Figure 1-1254 Install the duplex accessory 704 Chapter 1 Removal and replacement ENWW Removal and replacement: Tray 1 paper-pickup assembly ● Introduction ● Step 1: Remove the duplex accessory ● Step 2: Remove the duplex accessory cover ● Step 3: Remove the Tray 2 extension door ● Step 4: Remove the right cover ● Step 5: Remove the top accessory cover ● Step 6: Remove the top cover (M604n/dn, M605n/dn, M606dn only) ● Step 7: Remove the top cover (M605x, M606x only) ● Step 8: Remove the left cover ● Step 9: Remove the front cover ● Step 10: Remove the right front cover ● Step 11: Remove the Tray 1 paper-pickup assembly ● Step 12: Unpack the replacement Tray 1 paper-pickup assembly ● Step 13: Install the Tray 1 paper-pickup assembly ● Step 14: Install the right front cover ● Step 15: Install the front cover ● Step 16: Install the left cover ● Step 17: Install the top cover (M605x, M606x only) ● Step 18: Install the top cover (M604n/dn, M605n/dn, M606dn only) ● Step 19: Install the top accessory cover ● Step 20: Install the right cover ● Step 21: Install the Tray 2 extension door ● Step 22: Install the duplex accessory cover ● Step 23: Install the duplex accessory Introduction This document provides the procedures to remove and replace the Tray 1 paper-pickup assembly. Before performing service Turn the printer power off ◦ ENWW Disconnect the power cable. Removal and replacement procedures 705 WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the power cord before attempting to service the printer. Use the table below to identify the correct part number for your printer. To order the part, go to www.hp.com/buy/parts. Tray 1 paper-pickup assembly part number RM2-6323-000CN Tray 1 paper-pickup assembly Required tools ● #2 Phillips screwdriver with a magnetic tip After performing service Turn the printer power on ◦ Connect the power cable. ◦ Use the power switch to turn the power on. Post service test Make sure that the printer initializes to a Ready state. Print a page from Tray 1 to make sure that the printer is functioning correctly. Step 1: Remove the duplex accessory NOTE: If the optional duplex accessory is not installed, skip this step and go to Step 2: Remove the duplex accessory cover on page 707. ▲ Slightly lift up on the duplex accessory, and then pull it completely out of the printer to remove it. Figure 1-1255 Remove the duplex accessory 706 Chapter 1 Removal and replacement ENWW Step 2: Remove the duplex accessory cover NOTE: If the duplex accessory cover is not installed, skip this step and go to Step 3: Remove the Tray 2 extension door on page 707. ▲ Pull the duplex accessory cover straight out of the printer to remove it. Figure 1-1256 Remove the duplex accessory cover Step 3: Remove the Tray 2 extension door 1. Carefully flex the Tray 2 extension door to release the hinge pin (callout 1) near the power-cord side of the printer. Figure 1-1257 Release the hinge pin 1 ENWW Removal and replacement procedures 707 2. Rotate the Tray 2 extension door to the horizontal position, and then pull up on the keyed hinge pin (callout 1) to release the door. Remove the Tray 2 extension door. Figure 1-1258 Remove the Tray 2 extension door 1 Step 4: Remove the right cover 1. Open the front cover and the cartridge door. Figure 1-1259 Open the front cover and cartridge door 708 Chapter 1 Removal and replacement ENWW 2. Remove two screws (callout 1). Figure 1-1260 Remove two screws 1 3. Release three tabs (callout 1). Figure 1-1261 Release three tabs 1 ENWW Removal and replacement procedures 709 4. Slide the cover toward the rear of the printer to remove it. Figure 1-1262 Remove the cover Step 5: Remove the top accessory cover 1. Open the rear output bin. Figure 1-1263 Open the rear output bin 710 Chapter 1 Removal and replacement ENWW 2. Lift the top accessory cover up and off of the printer. Figure 1-1264 Remove top accessory cover Step 6: Remove the top cover (M604n/dn, M605n/dn, M606dn only) NOTE: For the M605x or M606x product, skip this step and go to Step 7: Remove the top cover (M605x, M606x only) on page 714. 1. Use needle-nose pliers to release the toner-cartridge drive-arm tabs (callout 1). CAUTION: The toner-cartridge drive-arm tabs break easily. TIP: Push the toner-cartridge drive-arm back into the printer to avoid damaging it when you remove the top cover. Figure 1-1265 Release the drive-arm tabs 1 ENWW Removal and replacement procedures 711 2. Remove three screws (callout 1) on the top of the printer. Figure 1-1266 Remove three screws 1 3. Remove one screw (callout 1) on the right side of the printer. Reinstallation tip: This screw is larger than the screws removed from the top of the printer. Make sure to install the correct screw when reassembling. Figure 1-1267 Remove one screw 1 712 Chapter 1 Removal and replacement ENWW 4. Remove one screw (callout 1) on the left side of the printer. Reinstallation tip: This screw is larger than the screws removed from the top of the printer. Make sure to install the correct screw when reassembling. Figure 1-1268 Remove one screw 1 5. Note the location of two tabs on the top output bin (callout 1). These tabs are released in the next step. Figure 1-1269 Location of two tabs 1 ENWW Removal and replacement procedures 713 6. Release two tabs (callout 1) on the top output bin. Reinstallation tip: Make sure that these tabs are fully seated when the top cover is reinstalled. Figure 1-1270 Release two tabs 7. Lift the top cover up and off of the printer to remove it. Figure 1-1271 Remove the top cover Step 7: Remove the top cover (M605x, M606x only) 1. Use needle-nose pliers to release the toner-cartridge drive-arm tabs (callout 1) and the toner-cartridge door hinge tabs (callout 2). CAUTION: The toner-cartridge drive-arm tabs break easily. TIP: Push the toner-cartridge drive-arm (callout 3) back into the printer to avoid damaging it when you remove the top cover. 714 Chapter 1 Removal and replacement ENWW Figure 1-1272 Release the drive-arm and door hinge tabs 1 3 2 2. Remove one screw, and then release the ground wire (callout 1). Figure 1-1273 Release the ground wire 1 ENWW Removal and replacement procedures 715 3. Open the formatter case door, and then disconnect two connectors (callout 1). Figure 1-1274 Disconnect two connectors 1 4. Remove three screws (callout 1) on the top of the printer. Figure 1-1275 Remove three screws 1 716 Chapter 1 Removal and replacement ENWW 5. Remove one screw (callout 1) on the right side of the printer. Reinstallation tip: This screw is larger than the screws removed from the top of the printer. Make sure to install the correct screw when reassembling. Figure 1-1276 Remove one screw 1 6. Remove one screw (callout 1) on the left side of the printer. Reinstallation tip: This screw is larger than the screws removed from the top of the printer. Make sure to install the correct screw when reassembling. Figure 1-1277 Remove one screw 1 ENWW Removal and replacement procedures 717 7. Note the location of two tabs on the top output bin (callout 1). These tabs are released in the next step. Figure 1-1278 Location of two tabs 1 8. Release two tabs (callout 1) on the top output bin. Reinstallation tip: Make sure that these tabs are fully seated when the top cover is reinstalled. Figure 1-1279 Release two tabs 718 Chapter 1 Removal and replacement ENWW 9. On the right side of the printer, release the wire harness and cables (callout 1) from the guides (callout 2). Figure 1-1280 Release cables from guides 2 1 10. Lift the top cover up and off of the printer to remove it. Figure 1-1281 Remove the top cover Step 8: Remove the left cover 1. ENWW Remove one screw (callout 1). Removal and replacement procedures 719 Figure 1-1282 Remove one screw 1 2. Remove the left front inside cover. Figure 1-1283 Remove the left front inside cover 720 Chapter 1 Removal and replacement ENWW 3. Release one tab (callout 1) on the top of the cover. Figure 1-1284 Release one tab 1 4. Release one tab (callout 1) on the front of the cover. Figure 1-1285 Release one tab 1 ENWW Removal and replacement procedures 721 5. Rotate the top of the cover away (callout 1) from the printer, and then lift the cover up (callout 2) to remove it. Figure 1-1286 Remove the cover 1 2 Step 9: Remove the front cover 1. Open the front cover Figure 1-1287 Open the front cover 722 Chapter 1 Removal and replacement ENWW 2. Gently pry the front-cover retainers (callout 1) off of the Tray 1 arms (callout 2). Figure 1-1288 Release retainers 2 1 3. Use needle-nose pliers to release one spring (callout 1). Figure 1-1289 Release spring 1 ENWW Removal and replacement procedures 723 4. Slide the front cover toward the right side of the printer to remove it. Figure 1-1290 Remove the cover Step 10: Remove the right front cover 1. Disconnect one connector (callout 1) on the DC controller (J32), and then release the wire harness from the guide (callout 2). Figure 1-1291 Disconnect one connector 1 2 724 Chapter 1 Removal and replacement ENWW 2. Remove two screws (callout 1). Figure 1-1292 Remove two screws 1 3. Remove one screw (callout 1). Figure 1-1293 Remove one screw 1 ENWW Removal and replacement procedures 725 4. Release one tab (callout 1). Figure 1-1294 Release one tab 1 5. Remove the right front cover. Figure 1-1295 Remove the right front cover Step 11: Remove the Tray 1 paper-pickup assembly 1. Disconnect two wire-harness connectors (callout 1; J71, and J81), release the wire harnesses from the guides (callout 2), and then unwrap one wire harness from the guide (callout 3). 726 Chapter 1 Removal and replacement ENWW Figure 1-1296 Disconnect two connectors and release wire harness from guides 3 1 2 2. Remove eight screws (callout 1). NOTE: The four outside screws on the assembly are a different type than the others. Make sure that you replace the screws in the correct position. Figure 1-1297 Remove eight screws 1 1 ENWW Removal and replacement procedures 727 3. Rotate the left side of the assembly away from the chassis, and then slide the assembly toward the left side of the printer to remove it Figure 1-1298 Remove the Tray 1 paper-pickup assembly 1 2 Step 12: Unpack the replacement Tray 1 paper-pickup assembly Unpack the replacement part from the packaging. http://www8.hp.com/us/en/hp-information/environment/product-recycling.html NOTE: HP recommends responsible disposal of the defective part. Figure 1-1299 Recycle and unpack Step 13: Install the Tray 1 paper-pickup assembly 1. Slide the assembly toward the right side of the printer (callout 1), and then rotate the left side of the assembly toward the chassis (callout 2). 728 Chapter 1 Removal and replacement ENWW Figure 1-1300 Position the Tray 1 paper-pickup assembly 1 2 2. Install eight screws (callout 1). NOTE: The four outside screws on the assembly are a different type than the others. Make sure that you replace the screws in the correct position. Figure 1-1301 Install eight screws 1 1 ENWW Removal and replacement procedures 729 3. Wrap one wire harness around the guide (callout 1), install the wire harnesses in the guides (callout 2), and then connect two wire-harness connectors (callout 3; J71, and J81). Figure 1-1302 Connect two connectors and install wire harnesses in guides 1 3 2 Step 14: Install the right front cover 1. Position the switch button on the back of the new right front cover. Figure 1-1303 Position the switch button 730 Chapter 1 Removal and replacement ENWW 2. Install the hinge pin in the slot (callout 1), and then rotate the switch button down to install it. Figure 1-1304 Install the switch button 1 ENWW Removal and replacement procedures 731 3. Before installing the switch PCA in the following steps, hold the right front cover away from a flat surface so that the switch button is fully seated in the cover. The switch PCA will not install correctly if the switch button is not fully seated. Figure 1-1305 Switch button seated correctly Figure 1-1306 Switch button seated incorrectly 732 Chapter 1 Removal and replacement ENWW 4. When installing the switch PCA in the next step, position the corner of the switch PCA (callout 1) under the tab on the right front cover (callout 2). Figure 1-1307 Position the switch PCA 2 1 5. Slide the switch PCA into position until the hole (callout 1) on the switch PCA aligns with the post (callout 2) on the right front cover. Press down until the switch PCA snaps into place.. Figure 1-1308 Install the switch PCA 1 2 ENWW Removal and replacement procedures 733 6. Install one screw (callout 1). Figure 1-1309 Install one screw 1 7. Position the right front cover on the printer. Figure 1-1310 Position the right front cover 734 Chapter 1 Removal and replacement ENWW 8. Install one tab (callout 1). Figure 1-1311 Install one tab 1 9. Install one screw (callout 1). Figure 1-1312 Install one screw 1 ENWW Removal and replacement procedures 735 10. Install two screws (callout 1). Figure 1-1313 Install two screws 1 11. Connect one connector (callout 1) on the DC controller (J32), and then install the wire harness in the guide (callout 2). Figure 1-1314 Connect one connector 1 2 Step 15: Install the front cover 1. Align the pins (callout 1) on the printer with the holes (callout 2) on the front cover, and then slide the front cover toward the left side of the printer to install it. 736 Chapter 1 Removal and replacement ENWW Figure 1-1315 Install the cover 1 2 2. Use needle-nose pliers to install one spring (callout 1). Figure 1-1316 Install spring 1 ENWW Removal and replacement procedures 737 3. The hinge arm (callout 1) might become dislodged from the Tray 1 pin (callout 2). Make sure that the hinge arm fits securely on the pin. Figure 1-1317 Check arm installation 1 2 4. Gently flex the front-cover retainers (callout 1) outward to install them on the Tray 1 arms (callout 2). Figure 1-1318 Install retainers 2 1 Step 16: Install the left cover 1. Note the location of the tabs (callout 1) on the bottom of the left cover that will fit into the slots (callout 2) in the sheet-metal frame. 738 Chapter 1 Removal and replacement ENWW Figure 1-1319 Note location of tabs 2 1 2. Position the tabs in the slots mentioned in the previous step (callout 1), and then rotate the left cover toward the printer (callout 2). Figure 1-1320 Rotate the cover into place 2 1 ENWW Removal and replacement procedures 739 3. Make sure that the tab (callout 1) on the front of the cover snaps into place. Figure 1-1321 Install one tab 1 4. Make sure that the tab (callout 1) on the top of the cover snaps into place. Figure 1-1322 Install one tab 1 740 Chapter 1 Removal and replacement ENWW 5. Position the left front inside cover on the printer. Figure 1-1323 Install the left front inside cover 6. Install one screw (callout 1). Figure 1-1324 Install one screw 1 Step 17: Install the top cover (M605x, M606x only) NOTE: For the M604n/dn, M605n/dn, or M606dn product, skip this step and go to Step 18: Install the top cover (M604n/dn, M605n/dn, M606dn only) on page 746. 1. ENWW Lower the top cover onto the printer. Removal and replacement procedures 741 Figure 1-1325 Lower the top cover 2. On the right side of the printer, make sure that the wire harness and cables (callout 1) are properly routed through the guides (callout 2). Figure 1-1326 Install cables in guides 2 1 742 Chapter 1 Removal and replacement ENWW 3. Install two tabs (callout 1) on the top output bin into two slots (callout 2) in the printer. Make sure that the tabs snap into place. Figure 1-1327 Install two tabs 1 2 4. Install one screw (callout 1) on the left side of the printer. Reinstallation tip: This screw is larger than the screws removed from the top of the printer. Make sure to install the correct screw. Figure 1-1328 Install one screw 1 ENWW Removal and replacement procedures 743 5. Install one screw (callout 1) on the right side of the printer. Reinstallation tip: This screw is larger than the screws removed from the top of the printer. Make sure to install the correct screw. Figure 1-1329 Install one screw 1 6. Install three screws (callout 1) on the top of the printer. Figure 1-1330 Install three screws 1 744 Chapter 1 Removal and replacement ENWW 7. Connect two connectors (callout 1). Figure 1-1331 Connect two connectors 1 8. Install one screw to attach the ground wire (callout 1). Figure 1-1332 Install the ground wire 1 ENWW Removal and replacement procedures 745 9. If the toner-cartridge door hinge comes off of the top cover, reattach the hinge by sliding the hole (callout 1) in the hinge onto the tab (callout 2) on the top cover. Figure 1-1333 Reattach the door hinge 2 1 10. Install the toner-cartridge drive-arm (callout 1) and the toner-cartridge door hinge (callout 2) by pressing them onto the tabs. NOTE: It might be necessary to lift the drive arm (callout 3) up in order to reattach it. CAUTION: The toner-cartridge drive-arm tabs break easily. Figure 1-1334 Install the drive-arm and door hinge tabs 1 3 2 Step 18: Install the top cover (M604n/dn, M605n/dn, M606dn only) 1. Lower the top cover onto the printer. 746 Chapter 1 Removal and replacement ENWW Figure 1-1335 Lower the top cover 2. Install two tabs (callout 1) on the top output bin into two slots (callout 2) in the printer. Make sure that the tabs snap into place. Figure 1-1336 Install two tabs 1 2 ENWW Removal and replacement procedures 747 3. Install one screw (callout 1) on the left side of the printer. Reinstallation tip: This screw is larger than the screws removed from the top of the printer. Make sure to install the correct screw. Figure 1-1337 Install one screw 1 4. Install one screw (callout 1) on the right side of the printer. Reinstallation tip: This screw is larger than the screws removed from the top of the printer. Make sure to install the correct screw. Figure 1-1338 Install one screw 1 748 Chapter 1 Removal and replacement ENWW 5. Install three screws (callout 1) on the top of the printer. Figure 1-1339 Install three screws 1 6. Install the toner-cartridge drive-arm (callout 1) by pressing it onto the tabs. NOTE: It might be necessary to lift the drive arm up in order to reattach it. CAUTION: The toner-cartridge drive-arm tabs break easily. Figure 1-1340 Install the drive-arm tabs 1 Step 19: Install the top accessory cover 1. ENWW Align the tabs (callout 1) on the top accessory cover with the slots (callout 2) in the top cover. Removal and replacement procedures 749 Figure 1-1341 Align the tabs and slots 1 2 2. Place the top accessory on top of the printer, and then press down to install it. Figure 1-1342 Install the top accessory cover 750 Chapter 1 Removal and replacement ENWW 3. Close the rear output bin. Figure 1-1343 Close the rear output bin Step 20: Install the right cover 1. Note the location of the tabs (callout 1) on the cover that will fit into the slots (callout 2) on the printer. Figure 1-1344 Note location of tabs 2 1 ENWW Removal and replacement procedures 751 2. Position the front tabs on the right cover slightly behind the right front cover (callout 1), and then rotate the back edge of the cover toward the printer (callout 2). NOTE: The tabs and slots mentioned in the previous step will engage as the cover is rotated into place. Figure 1-1345 Position the front tabs 1 2 3. Slide the cover toward the front of the printer to install it. Figure 1-1346 Slide the cover 752 Chapter 1 Removal and replacement ENWW 4. Install two screws (callout 1). Figure 1-1347 Install two screws 1 5. Close the front cover and the cartridge door. Figure 1-1348 Close the front cover and cartridge door Step 21: Install the Tray 2 extension door 1. ENWW Rotate the Tray 2 extension door to the horizontal position, and then install the keyed hinge pin (callout 1). Removal and replacement procedures 753 Figure 1-1349 Install the keyed hinge pin 1 2. Carefully flex the Tray 2 extension door, and then install the hinge pin (callout 1) near the power-cord side of the printer. Figure 1-1350 Install the hinge pin 1 Step 22: Install the duplex accessory cover NOTE: If the duplex accessory cover was not removed, skip this step and go to Step 23: Install the duplex accessory on page 755. ▲ Slide the duplex accessory cover straight into the printer to install it. 754 Chapter 1 Removal and replacement ENWW Figure 1-1351 Install the duplex accessory cover Step 23: Install the duplex accessory NOTE: ▲ If the optional duplex accessory was not removed, skip this step. Slide the duplex accessory straight into the printer to install it. Figure 1-1352 Install the duplex accessory ENWW Removal and replacement procedures 755 Removal and replacement: Feed roller assembly ● Introduction ● Step 1: Remove the duplex accessory ● Step 2: Remove the duplex accessory cover ● Step 3: Remove the Tray 2 extension door ● Step 4: Remove the right cover ● Step 5: Remove the top accessory cover ● Step 6: Remove the top cover (M604n/dn, M605n/dn, M606dn only) ● Step 7: Remove the top cover (M605x, M606x only) ● Step 8: Remove the left cover ● Step 9: Remove the front cover ● Step 10: Remove the right front cover ● Step 11: Remove the Tray 1 paper-pickup assembly ● Step 12: Remove the feed roller assembly ● Step 13: Unpack the replacement feed roller assembly ● Step 14: Install the feed roller assembly ● Step 15: Install the Tray 1 paper-pickup assembly ● Step 16: Install the right front cover ● Step 17: Install the front cover ● Step 18: Install the left cover ● Step 19: Install the top cover (M605x, M606x only) ● Step 20: Install the top cover (M604n/dn, M605n/dn, M606dn only) ● Step 21: Install the top accessory cover ● Step 22: Install the right cover ● Step 23: Install the Tray 2 extension door ● Step 24: Install the duplex accessory cover ● Step 25: Install the duplex accessory Introduction This document provides the procedures to remove and replace the feed roller assembly. 756 Chapter 1 Removal and replacement ENWW Before performing service Turn the printer power off ◦ Disconnect the power cable. WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the power cord before attempting to service the printer. ◦ Disconnect all network cables. Use the table below to identify the correct part number for your printer. To order the part, go to www.hp.com/buy/parts. Feed roller assembly part number RM1-8411-010CN Paper feed roller assembly Required tools ● #2 Phillips screwdriver with a magnetic tip After performing service Turn the printer power on ◦ Connect the power cable. ◦ Use the power switch to turn the power on. Post service test Make sure that the printer initializes to a Ready state. Print a configuration page to make sure that the printer is functioning correctly. Step 1: Remove the duplex accessory NOTE: If the optional duplex accessory is not installed, skip this step and go to Step 2: Remove the duplex accessory cover on page 758. ▲ ENWW Slightly lift up on the duplex accessory, and then pull it completely out of the printer to remove it. Removal and replacement procedures 757 Figure 1-1353 Remove the duplex accessory Step 2: Remove the duplex accessory cover NOTE: If the duplex accessory cover is not installed, skip this step and go to Step 3: Remove the Tray 2 extension door on page 758. ▲ Pull the duplex accessory cover straight out of the printer to remove it. Figure 1-1354 Remove the duplex accessory cover Step 3: Remove the Tray 2 extension door 1. Carefully flex the Tray 2 extension door to release the hinge pin (callout 1) near the power-cord side of the printer. 758 Chapter 1 Removal and replacement ENWW Figure 1-1355 Release the hinge pin 1 2. Rotate the Tray 2 extension door to the horizontal position, and then pull up on the keyed hinge pin (callout 1) to release the door. Remove the Tray 2 extension door. Figure 1-1356 Remove the Tray 2 extension door 1 Step 4: Remove the right cover 1. ENWW Open the front cover and the cartridge door. Removal and replacement procedures 759 Figure 1-1357 Open the front cover and cartridge door 2. Remove two screws (callout 1). Figure 1-1358 Remove two screws 1 760 Chapter 1 Removal and replacement ENWW 3. Release three tabs (callout 1). Figure 1-1359 Release three tabs 1 4. Slide the cover toward the rear of the printer to remove it. Figure 1-1360 Remove the cover Step 5: Remove the top accessory cover 1. ENWW Open the rear output bin. Removal and replacement procedures 761 Figure 1-1361 Open the rear output bin 2. Lift the top accessory cover up and off of the printer. Figure 1-1362 Remove top accessory cover Step 6: Remove the top cover (M604n/dn, M605n/dn, M606dn only) NOTE: For the M605x or M606x product, skip this step and go to Step 7: Remove the top cover (M605x, M606x only) on page 766. 1. Use needle-nose pliers to release the toner-cartridge drive-arm tabs (callout 1). CAUTION: The toner-cartridge drive-arm tabs break easily. TIP: Push the toner-cartridge drive-arm back into the printer to avoid damaging it when you remove the top cover. 762 Chapter 1 Removal and replacement ENWW Figure 1-1363 Release the drive-arm tabs 1 2. Remove three screws (callout 1) on the top of the printer. Figure 1-1364 Remove three screws 1 ENWW Removal and replacement procedures 763 3. Remove one screw (callout 1) on the right side of the printer. Reinstallation tip: This screw is larger than the screws removed from the top of the printer. Make sure to install the correct screw when reassembling. Figure 1-1365 Remove one screw 1 4. Remove one screw (callout 1) on the left side of the printer. Reinstallation tip: This screw is larger than the screws removed from the top of the printer. Make sure to install the correct screw when reassembling. Figure 1-1366 Remove one screw 1 764 Chapter 1 Removal and replacement ENWW 5. Note the location of two tabs on the top output bin (callout 1). These tabs are released in the next step. Figure 1-1367 Location of two tabs 1 6. Release two tabs (callout 1) on the top output bin. Reinstallation tip: Make sure that these tabs are fully seated when the top cover is reinstalled. Figure 1-1368 Release two tabs ENWW Removal and replacement procedures 765 7. Lift the top cover up and off of the printer to remove it. Figure 1-1369 Remove the top cover Step 7: Remove the top cover (M605x, M606x only) 1. Use needle-nose pliers to release the toner-cartridge drive-arm tabs (callout 1) and the toner-cartridge door hinge tabs (callout 2). CAUTION: The toner-cartridge drive-arm tabs break easily. TIP: Push the toner-cartridge drive-arm (callout 3) back into the printer to avoid damaging it when you remove the top cover. Figure 1-1370 Release the drive-arm and door hinge tabs 1 3 2 766 Chapter 1 Removal and replacement ENWW 2. Remove one screw, and then release the ground wire (callout 1). Figure 1-1371 Release the ground wire 1 3. Open the formatter case door, and then disconnect two connectors (callout 1). Figure 1-1372 Disconnect two connectors 1 ENWW Removal and replacement procedures 767 4. Remove three screws (callout 1) on the top of the printer. Figure 1-1373 Remove three screws 1 5. Remove one screw (callout 1) on the right side of the printer. Reinstallation tip: This screw is larger than the screws removed from the top of the printer. Make sure to install the correct screw when reassembling. Figure 1-1374 Remove one screw 1 768 Chapter 1 Removal and replacement ENWW 6. Remove one screw (callout 1) on the left side of the printer. Reinstallation tip: This screw is larger than the screws removed from the top of the printer. Make sure to install the correct screw when reassembling. Figure 1-1375 Remove one screw 1 7. Note the location of two tabs on the top output bin (callout 1). These tabs are released in the next step. Figure 1-1376 Location of two tabs 1 ENWW Removal and replacement procedures 769 8. Release two tabs (callout 1) on the top output bin. Reinstallation tip: Make sure that these tabs are fully seated when the top cover is reinstalled. Figure 1-1377 Release two tabs 9. On the right side of the printer, release the wire harness and cables (callout 1) from the guides (callout 2). Figure 1-1378 Release cables from guides 2 1 770 Chapter 1 Removal and replacement ENWW 10. Lift the top cover up and off of the printer to remove it. Figure 1-1379 Remove the top cover Step 8: Remove the left cover 1. Remove one screw (callout 1). Figure 1-1380 Remove one screw 1 ENWW Removal and replacement procedures 771 2. Remove the left front inside cover. Figure 1-1381 Remove the left front inside cover 3. Release one tab (callout 1) on the top of the cover. Figure 1-1382 Release one tab 1 772 Chapter 1 Removal and replacement ENWW 4. Release one tab (callout 1) on the front of the cover. Figure 1-1383 Release one tab 1 5. Rotate the top of the cover away (callout 1) from the printer, and then lift the cover up (callout 2) to remove it. Figure 1-1384 Remove the cover 1 2 Step 9: Remove the front cover 1. ENWW Open the front cover Removal and replacement procedures 773 Figure 1-1385 Open the front cover 2. Gently pry the front-cover retainers (callout 1) off of the Tray 1 arms (callout 2). Figure 1-1386 Release retainers 2 1 774 Chapter 1 Removal and replacement ENWW 3. Use needle-nose pliers to release one spring (callout 1). Figure 1-1387 Release spring 1 4. Slide the front cover toward the right side of the printer to remove it. Figure 1-1388 Remove the cover Step 10: Remove the right front cover 1. ENWW Disconnect one connector (callout 1) on the DC controller (J32), and then release the wire harness from the guide (callout 2). Removal and replacement procedures 775 Figure 1-1389 Disconnect one connector 1 2 2. Remove two screws (callout 1). Figure 1-1390 Remove two screws 1 776 Chapter 1 Removal and replacement ENWW 3. Remove one screw (callout 1). Figure 1-1391 Remove one screw 1 4. Release one tab (callout 1). Figure 1-1392 Release one tab 1 ENWW Removal and replacement procedures 777 5. Remove the right front cover. Figure 1-1393 Remove the right front cover Step 11: Remove the Tray 1 paper-pickup assembly 1. Disconnect two wire-harness connectors (callout 1; J71, and J81), release the wire harnesses from the guides (callout 2), and then unwrap one wire harness from the guide (callout 3). Figure 1-1394 Disconnect two connectors and release wire harness from guides 3 1 2 778 Chapter 1 Removal and replacement ENWW 2. Remove eight screws (callout 1). NOTE: The four outside screws on the assembly are a different type than the others. Make sure that you replace the screws in the correct position. Figure 1-1395 Remove eight screws 1 1 3. Rotate the left side of the assembly away from the chassis, and then slide the assembly toward the left side of the printer to remove it Figure 1-1396 Remove the Tray 1 paper-pickup assembly 1 2 Step 12: Remove the feed roller assembly ▲ ENWW Remove two screws (callout 1), and then remove the feed-roller assembly (callout 2). Removal and replacement procedures 779 Figure 1-1397 Remove two screws and the feed-roller assembly 1 2 Step 13: Unpack the replacement feed roller assembly Unpack the replacement part from the packaging. http://www8.hp.com/us/en/hp-information/environment/product-recycling.html NOTE: HP recommends responsible disposal of the defective part. Figure 1-1398 Recycle and unpack Step 14: Install the feed roller assembly ▲ Position the feed-roller assembly (callout 1) on the printer, and then install two screws (callout 2). CAUTION: Be careful not to break the pre-feed sensor (callout 3). Make sure that the sensor is positioned correctly when reinstalling the feed-roller assembly. 780 Chapter 1 Removal and replacement ENWW Figure 1-1399 Install two screws and the feed-roller assembly 2 3 1 Step 15: Install the Tray 1 paper-pickup assembly 1. Slide the assembly toward the right side of the printer (callout 1), and then rotate the left side of the assembly toward the chassis (callout 2). Figure 1-1400 Position the Tray 1 paper-pickup assembly 2 ENWW 1 Removal and replacement procedures 781 2. Install eight screws (callout 1). NOTE: The four outside screws on the assembly are a different type than the others. Make sure that you replace the screws in the correct position. Figure 1-1401 Install eight screws 1 1 3. Wrap one wire harness around the guide (callout 1), install the wire harnesses in the guides (callout 2), and then connect two wire-harness connectors (callout 3; J71, and J81). Figure 1-1402 Connect two connectors and install wire harnesses in guides 1 3 2 Step 16: Install the right front cover 1. Position the right front cover on the printer. 782 Chapter 1 Removal and replacement ENWW Figure 1-1403 Position the right front cover 2. Install one tab (callout 1). Figure 1-1404 Install one tab 1 ENWW Removal and replacement procedures 783 3. Install one screw (callout 1). Figure 1-1405 Install one screw 1 4. Install two screws (callout 1). Figure 1-1406 Install two screws 1 784 Chapter 1 Removal and replacement ENWW 5. Connect one connector (callout 1) on the DC controller (J32), and then install the wire harness in the guide (callout 2). Figure 1-1407 Connect one connector 1 2 Step 17: Install the front cover 1. Align the pins (callout 1) on the printer with the holes (callout 2) on the front cover, and then slide the front cover toward the left side of the printer to install it. Figure 1-1408 Install the cover 1 2 ENWW Removal and replacement procedures 785 2. Use needle-nose pliers to install one spring (callout 1). Figure 1-1409 Install spring 1 3. The hinge arm (callout 1) might become dislodged from the Tray 1 pin (callout 2). Make sure that the hinge arm fits securely on the pin. Figure 1-1410 Check arm installation 1 2 786 Chapter 1 Removal and replacement ENWW 4. Gently flex the front-cover retainers (callout 1) outward to install them on the Tray 1 arms (callout 2). Figure 1-1411 Install retainers 2 1 Step 18: Install the left cover 1. Note the location of the tabs (callout 1) on the bottom of the left cover that will fit into the slots (callout 2) in the sheet-metal frame. Figure 1-1412 Note location of tabs 2 1 ENWW Removal and replacement procedures 787 2. Position the tabs in the slots mentioned in the previous step (callout 1), and then rotate the left cover toward the printer (callout 2). Figure 1-1413 Rotate the cover into place 2 1 3. Make sure that the tab (callout 1) on the front of the cover snaps into place. Figure 1-1414 Install one tab 1 788 Chapter 1 Removal and replacement ENWW 4. Make sure that the tab (callout 1) on the top of the cover snaps into place. Figure 1-1415 Install one tab 1 5. Position the left front inside cover on the printer. Figure 1-1416 Install the left front inside cover ENWW Removal and replacement procedures 789 6. Install one screw (callout 1). Figure 1-1417 Install one screw 1 Step 19: Install the top cover (M605x, M606x only) NOTE: For the M604n/dn, M605n/dn, or M606dn product, skip this step and go to Step 20: Install the top cover (M604n/dn, M605n/dn, M606dn only) on page 795. 1. Lower the top cover onto the printer. Figure 1-1418 Lower the top cover 790 Chapter 1 Removal and replacement ENWW 2. On the right side of the printer, make sure that the wire harness and cables (callout 1) are properly routed through the guides (callout 2). Figure 1-1419 Install cables in guides 2 1 3. Install two tabs (callout 1) on the top output bin into two slots (callout 2) in the printer. Make sure that the tabs snap into place. Figure 1-1420 Install two tabs 1 2 ENWW Removal and replacement procedures 791 4. Install one screw (callout 1) on the left side of the printer. Reinstallation tip: This screw is larger than the screws removed from the top of the printer. Make sure to install the correct screw. Figure 1-1421 Install one screw 1 5. Install one screw (callout 1) on the right side of the printer. Reinstallation tip: This screw is larger than the screws removed from the top of the printer. Make sure to install the correct screw. Figure 1-1422 Install one screw 1 792 Chapter 1 Removal and replacement ENWW 6. Install three screws (callout 1) on the top of the printer. Figure 1-1423 Install three screws 1 7. Connect two connectors (callout 1). Figure 1-1424 Connect two connectors 1 ENWW Removal and replacement procedures 793 8. Install one screw to attach the ground wire (callout 1). Figure 1-1425 Install the ground wire 1 9. If the toner-cartridge door hinge comes off of the top cover, reattach the hinge by sliding the hole (callout 1) in the hinge onto the tab (callout 2) on the top cover. Figure 1-1426 Reattach the door hinge 2 1 794 Chapter 1 Removal and replacement ENWW 10. Install the toner-cartridge drive-arm (callout 1) and the toner-cartridge door hinge (callout 2) by pressing them onto the tabs. NOTE: It might be necessary to lift the drive arm (callout 3) up in order to reattach it. CAUTION: The toner-cartridge drive-arm tabs break easily. Figure 1-1427 Install the drive-arm and door hinge tabs 1 3 2 Step 20: Install the top cover (M604n/dn, M605n/dn, M606dn only) 1. Lower the top cover onto the printer. Figure 1-1428 Lower the top cover ENWW Removal and replacement procedures 795 2. Install two tabs (callout 1) on the top output bin into two slots (callout 2) in the printer. Make sure that the tabs snap into place. Figure 1-1429 Install two tabs 1 2 3. Install one screw (callout 1) on the left side of the printer. Reinstallation tip: This screw is larger than the screws removed from the top of the printer. Make sure to install the correct screw. Figure 1-1430 Install one screw 1 796 Chapter 1 Removal and replacement ENWW 4. Install one screw (callout 1) on the right side of the printer. Reinstallation tip: This screw is larger than the screws removed from the top of the printer. Make sure to install the correct screw. Figure 1-1431 Install one screw 1 5. Install three screws (callout 1) on the top of the printer. Figure 1-1432 Install three screws 1 ENWW Removal and replacement procedures 797 6. Install the toner-cartridge drive-arm (callout 1) by pressing it onto the tabs. NOTE: It might be necessary to lift the drive arm up in order to reattach it. CAUTION: The toner-cartridge drive-arm tabs break easily. Figure 1-1433 Install the drive-arm tabs 1 Step 21: Install the top accessory cover 1. Align the tabs (callout 1) on the top accessory cover with the slots (callout 2) in the top cover. Figure 1-1434 Align the tabs and slots 1 2 798 Chapter 1 Removal and replacement ENWW 2. Place the top accessory on top of the printer, and then press down to install it. Figure 1-1435 Install the top accessory cover 3. Close the rear output bin. Figure 1-1436 Close the rear output bin Step 22: Install the right cover 1. ENWW Note the location of the tabs (callout 1) on the cover that will fit into the slots (callout 2) on the printer. Removal and replacement procedures 799 Figure 1-1437 Note location of tabs 2 1 2. Position the front tabs on the right cover slightly behind the right front cover (callout 1), and then rotate the back edge of the cover toward the printer (callout 2). NOTE: The tabs and slots mentioned in the previous step will engage as the cover is rotated into place. Figure 1-1438 Position the front tabs 1 2 800 Chapter 1 Removal and replacement ENWW 3. Slide the cover toward the front of the printer to install it. Figure 1-1439 Slide the cover 4. Install two screws (callout 1). Figure 1-1440 Install two screws 1 ENWW Removal and replacement procedures 801 5. Close the front cover and the cartridge door. Figure 1-1441 Close the front cover and cartridge door Step 23: Install the Tray 2 extension door 1. Rotate the Tray 2 extension door to the horizontal position, and then install the keyed hinge pin (callout 1). Figure 1-1442 Install the keyed hinge pin 1 802 Chapter 1 Removal and replacement ENWW 2. Carefully flex the Tray 2 extension door, and then install the hinge pin (callout 1) near the power-cord side of the printer. Figure 1-1443 Install the hinge pin 1 Step 24: Install the duplex accessory cover NOTE: If the duplex accessory cover was not removed, skip this step and go to Step 25: Install the duplex accessory on page 803. ▲ Slide the duplex accessory cover straight into the printer to install it. Figure 1-1444 Install the duplex accessory cover Step 25: Install the duplex accessory NOTE: ▲ ENWW If the optional duplex accessory was not removed, skip this step. Slide the duplex accessory straight into the printer to install it. Removal and replacement procedures 803 Figure 1-1445 Install the duplex accessory 804 Chapter 1 Removal and replacement ENWW Removal and replacement: Laser/scanner ● Introduction ● Step 1: Remove the duplex accessory ● Step 2: Remove the duplex accessory cover ● Step 3: Remove the right cover ● Step 4: Remove the top accessory cover ● Step 5: Remove the top cover (M604n/dn, M605n/dn, M606dn only) ● Step 6: Remove the top cover (M605x, M606x only) ● Step 7: Remove the laser/scanner ● Step 8: Unpack the replacement laser/scanner ● Step 9: Install the laser/scanner ● Step 10: Install the top cover (M605x, M606x only) ● Step 11: Install the top cover (M604n/dn, M605n/dn, M606dn only) ● Step 12: Install the top accessory cover ● Step 13: Install the right cover ● Step 14: Install the duplex accessory cover ● Step 15: Install the duplex accessory Introduction This document provides the procedures to remove and replace the laser/scanner. Before performing service Turn the printer power off ◦ Disconnect the power cable. WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the power cord before attempting to service the printer. Use the table below to identify the correct part number for your printer. To order the part, go to www.hp.com/buy/parts. Laser/scanner part number RM1-8406-000CN Laser/scanner Required tools ● ENWW #2 Phillips screwdriver with a magnetic tip Removal and replacement procedures 805 After performing service Turn the printer power on ◦ Connect the power cable. ◦ Use the power switch to turn the power on. Post service test Make sure that the printer initializes to a Ready state. Print a configuration page to make sure that the printer is functioning correctly. Step 1: Remove the duplex accessory NOTE: If the optional duplex accessory is not installed, skip this step and go to Step 2: Remove the duplex accessory cover on page 806. ▲ Slightly lift up on the duplex accessory, and then pull it completely out of the printer to remove it. Figure 1-1446 Remove the duplex accessory Step 2: Remove the duplex accessory cover NOTE: If the duplex accessory cover is not installed, skip this step and go to Step 3: Remove the right cover on page 807. ▲ Pull the duplex accessory cover straight out of the printer to remove it. 806 Chapter 1 Removal and replacement ENWW Figure 1-1447 Remove the duplex accessory cover Step 3: Remove the right cover 1. Open the front cover and the cartridge door. Figure 1-1448 Open the front cover and cartridge door ENWW Removal and replacement procedures 807 2. Remove two screws (callout 1). Figure 1-1449 Remove two screws 1 3. Release three tabs (callout 1). Figure 1-1450 Release three tabs 1 808 Chapter 1 Removal and replacement ENWW 4. Slide the cover toward the rear of the printer to remove it. Figure 1-1451 Remove the cover Step 4: Remove the top accessory cover 1. Open the rear output bin. Figure 1-1452 Open the rear output bin ENWW Removal and replacement procedures 809 2. Lift the top accessory cover up and off of the printer. Figure 1-1453 Remove top accessory cover Step 5: Remove the top cover (M604n/dn, M605n/dn, M606dn only) NOTE: For the M605x or M606x, product, skip this step and go to Step 6: Remove the top cover (M605x, M606x only) on page 813. 1. Use needle-nose pliers to release the toner-cartridge drive-arm tabs (callout 1). CAUTION: The toner-cartridge drive-arm tabs break easily. TIP: Push the toner-cartridge drive-arm back into the printer to avoid damaging it when you remove the top cover. Figure 1-1454 Release the drive-arm tabs 1 810 Chapter 1 Removal and replacement ENWW 2. Remove three screws (callout 1) on the top of the printer. Figure 1-1455 Remove three screws 1 3. Remove one screw (callout 1) on the right side of the printer. Reinstallation tip: This screw is larger than the screws removed from the top of the printer. Make sure to install the correct screw when reassembling. Figure 1-1456 Remove one screw 1 ENWW Removal and replacement procedures 811 4. Remove one screw (callout 1) on the left side of the printer. Reinstallation tip: This screw is larger than the screws removed from the top of the printer. Make sure to install the correct screw when reassembling. Figure 1-1457 Remove one screw 1 5. Note the location of two tabs on the top output bin (callout 1). These tabs are released in the next step. Figure 1-1458 Location of two tabs 1 812 Chapter 1 Removal and replacement ENWW 6. Release two tabs (callout 1) on the top output bin. Reinstallation tip: Make sure that these tabs are fully seated when the top cover is reinstalled. Figure 1-1459 Release two tabs 7. Lift the top cover up and off of the printer to remove it. Figure 1-1460 Remove the top cover Step 6: Remove the top cover (M605x, M606x only) 1. Use needle-nose pliers to release the toner-cartridge drive-arm tabs (callout 1) and the toner-cartridge door hinge tabs (callout 2). CAUTION: The toner-cartridge drive-arm tabs break easily. TIP: Push the toner-cartridge drive-arm (callout 3) back into the printer to avoid damaging it when you remove the top cover. ENWW Removal and replacement procedures 813 Figure 1-1461 Release the drive-arm and door hinge tabs 1 3 2 2. Remove one screw, and then release the ground wire (callout 1). Figure 1-1462 Release the ground wire 1 814 Chapter 1 Removal and replacement ENWW 3. Open the formatter case door, and then disconnect two connectors (callout 1). Figure 1-1463 Disconnect two connectors 1 4. Remove three screws (callout 1) on the top of the printer. Figure 1-1464 Remove three screws 1 ENWW Removal and replacement procedures 815 5. Remove one screw (callout 1) on the right side of the printer. Reinstallation tip: This screw is larger than the screws removed from the top of the printer. Make sure to install the correct screw when reassembling. Figure 1-1465 Remove one screw 1 6. Remove one screw (callout 1) on the left side of the printer. Reinstallation tip: This screw is larger than the screws removed from the top of the printer. Make sure to install the correct screw when reassembling. Figure 1-1466 Remove one screw 1 816 Chapter 1 Removal and replacement ENWW 7. Note the location of two tabs on the top output bin (callout 1). These tabs are released in the next step. Figure 1-1467 Location of two tabs 1 8. Release two tabs (callout 1) on the top output bin. Reinstallation tip: Make sure that these tabs are fully seated when the top cover is reinstalled. Figure 1-1468 Release two tabs ENWW Removal and replacement procedures 817 9. On the right side of the printer, release the wire harness and cables (callout 1) from the guides (callout 2). Figure 1-1469 Release cables from guides 2 1 10. Lift the top cover up and off of the printer to remove it. Figure 1-1470 Remove the top cover Step 7: Remove the laser/scanner 1. Disconnect one connector (callout 1; J86) from the DC controller. 818 Chapter 1 Removal and replacement ENWW Figure 1-1471 Disconnect one connector 1 2. Release the laser/scanner wire-harness from the wire guide (callout 1). Figure 1-1472 Release the laser/scanner wire-harness 1 ENWW Removal and replacement procedures 819 3. Remove four screws (callout 1). Figure 1-1473 Remove four screws 1 4. Remove one grounding clip (callout 1). Figure 1-1474 Remove one grounding clip 1 820 Chapter 1 Removal and replacement ENWW 5. Disconnect one connector (callout 1). Figure 1-1475 Disconnect one connector 1 6. Carefully lift the laser/scanner up and out of the printer. Make sure that the laser/scanner does not catch or snag the wires along the bottom of the assembly when you remove it. Figure 1-1476 Remove the laser/scanner Step 8: Unpack the replacement laser/scanner Unpack the replacement part from the packaging. http://www8.hp.com/us/en/hp-information/environment/product-recycling.html NOTE: ENWW HP recommends responsible disposal of the defective part. Removal and replacement procedures 821 Figure 1-1477 Recycle and unpack Step 9: Install the laser/scanner 1. Position the air duct (callout 1) so that each end (callout 2) fits correctly over the plastic locator tabs on the printer. Figure 1-1478 Position the air duct 1 2 822 Chapter 1 Removal and replacement ENWW 2. Position the laser scanner in the printer. Make sure that the laser/scanner shutter (callout 1) moves freely. Figure 1-1479 Install the laser/scanner and check the shutter 1 3. Connect one connector (callout 1). Figure 1-1480 Connect one connector 1 ENWW Removal and replacement procedures 823 4. Install the grounding clip (callout 1) above the screw mounting hole. Figure 1-1481 Install the grounding clip 1 5. Install four screws (callout 1). Figure 1-1482 Install four screws 1 824 Chapter 1 Removal and replacement ENWW 6. Install the laser/scanner wire-harness in the wire guide (callout 1). CAUTION: Make sure that the wire-harnesses are correctly routed through the wire guides. If the wireharnesses are not correctly routed, they can be damaged when the top cover is installed. Figure 1-1483 Install the laser/scanner wire-harness in the wire guide 1 7. Connect one connector (callout 1; J86). Figure 1-1484 Connect one connector 1 Step 10: Install the top cover (M605x, M606x only) NOTE: For the M604n/dn, M605n/dn, or M606dn product, skip this step and go to Step 11: Install the top cover (M604n/dn, M605n/dn, M606dn only) on page 830. 1. ENWW Lower the top cover onto the printer. Removal and replacement procedures 825 Figure 1-1485 Lower the top cover 2. On the right side of the printer, make sure that the wire harness and cables (callout 1) are properly routed through the guides (callout 2). Figure 1-1486 Install cables in guides 2 1 826 Chapter 1 Removal and replacement ENWW 3. Install two tabs (callout 1) on the top output bin into two slots (callout 2) in the printer. Make sure that the tabs snap into place. Figure 1-1487 Install two tabs 1 2 4. Install one screw (callout 1) on the left side of the printer. Reinstallation tip: This screw is larger than the screws removed from the top of the printer. Make sure to install the correct screw. Figure 1-1488 Install one screw 1 ENWW Removal and replacement procedures 827 5. Install one screw (callout 1) on the right side of the printer. Reinstallation tip: This screw is larger than the screws removed from the top of the printer. Make sure to install the correct screw. Figure 1-1489 Install one screw 1 6. Install three screws (callout 1) on the top of the printer. Figure 1-1490 Install three screws 1 828 Chapter 1 Removal and replacement ENWW 7. Connect two connectors (callout 1). Figure 1-1491 Connect two connectors 1 8. Install one screw to attach the ground wire (callout 1). Figure 1-1492 Install the ground wire 1 ENWW Removal and replacement procedures 829 9. If the toner-cartridge door hinge comes off of the top cover, reattach the hinge by sliding the hole (callout 1) in the hinge onto the tab (callout 2) on the top cover. Figure 1-1493 Reattach the door hinge 2 1 10. Install the toner-cartridge drive-arm (callout 1) and the toner-cartridge door hinge (callout 2) by pressing them onto the tabs. NOTE: It might be necessary to lift the drive arm (callout 3) up in order to reattach it. CAUTION: The toner-cartridge drive-arm tabs break easily. Figure 1-1494 Install the drive-arm and door hinge tabs 1 3 2 Step 11: Install the top cover (M604n/dn, M605n/dn, M606dn only) 1. Lower the top cover onto the printer. 830 Chapter 1 Removal and replacement ENWW Figure 1-1495 Lower the top cover 2. Install two tabs (callout 1) on the top output bin into two slots (callout 2) in the printer. Make sure that the tabs snap into place. Figure 1-1496 Install two tabs 1 2 ENWW Removal and replacement procedures 831 3. Install one screw (callout 1) on the left side of the printer. Reinstallation tip: This screw is larger than the screws removed from the top of the printer. Make sure to install the correct screw. Figure 1-1497 Install one screw 1 4. Install one screw (callout 1) on the right side of the printer. Reinstallation tip: This screw is larger than the screws removed from the top of the printer. Make sure to install the correct screw. Figure 1-1498 Install one screw 1 832 Chapter 1 Removal and replacement ENWW 5. Install three screws (callout 1) on the top of the printer. Figure 1-1499 Install three screws 1 6. Install the toner-cartridge drive-arm (callout 1) by pressing it onto the tabs. NOTE: It might be necessary to lift the drive arm up in order to reattach it. CAUTION: The toner-cartridge drive-arm tabs break easily. Figure 1-1500 Install the drive-arm tabs 1 Step 12: Install the top accessory cover 1. ENWW Align the tabs (callout 1) on the top accessory cover with the slots (callout 2) in the top cover. Removal and replacement procedures 833 Figure 1-1501 Align the tabs and slots 1 2 2. Place the top accessory on top of the printer, and then press down to install it. Figure 1-1502 Install the top accessory cover 834 Chapter 1 Removal and replacement ENWW 3. Close the rear output bin. Figure 1-1503 Close the rear output bin Step 13: Install the right cover 1. Note the location of the tabs (callout 1) on the cover that will fit into the slots (callout 2) on the printer. Figure 1-1504 Note location of tabs 2 1 ENWW Removal and replacement procedures 835 2. Position the front tabs on the right cover slightly behind the right front cover (callout 1), and then rotate the back edge of the cover toward the printer (callout 2). NOTE: The tabs and slots mentioned in the previous step will engage as the cover is rotated into place. Figure 1-1505 Position the front tabs 1 2 3. Slide the cover toward the front of the printer to install it. Figure 1-1506 Slide the cover 836 Chapter 1 Removal and replacement ENWW 4. Install two screws (callout 1). Figure 1-1507 Install two screws 1 5. Close the front cover and the cartridge door. Figure 1-1508 Close the front cover and cartridge door Step 14: Install the duplex accessory cover NOTE: If the duplex accessory cover was not removed, skip this step and go to Step 15: Install the duplex accessory on page 838. ▲ ENWW Slide the duplex accessory cover straight into the printer to install it. Removal and replacement procedures 837 Figure 1-1509 Install the duplex accessory cover Step 15: Install the duplex accessory NOTE: ▲ If the optional duplex accessory was not removed, skip this step. Slide the duplex accessory straight into the printer to install it. Figure 1-1510 Install the duplex accessory 838 Chapter 1 Removal and replacement ENWW Removal and replacement: Paper-delivery assembly ● Introduction ● Step 1: Remove the duplex accessory ● Step 2: Remove the duplex accessory cover ● Step 3: Remove the rear output bin ● Step 4: Remove the right cover ● Step 5: Remove the top accessory cover ● Step 6: Remove the top cover (M604n/dn, M605n/dn, M606dn only) ● Step 7: Remove the top cover (M605x, M606x only) ● Step 8: Remove the right rear cover ● Step 9: Remove the paper-delivery assembly ● Step 10: Unpack the replacement paper-delivery assembly ● Step 11: Install the paper-delivery assembly ● Step 12: Install the right rear cover ● Step 13: Install the top cover (M605x, M606x only) ● Step 14: Install the top cover (M604n/dn, M605n/dn, M606dn only) ● Step 15: Install the top accessory cover ● Step 16: Install the right cover ● Step 17: Install the rear output bin ● Step 18: Install the duplex accessory cover ● Step 19: Install the duplex accessory Introduction This document provides the procedures to remove and replace the paper-delivery assembly. Before performing service Turn the printer power off ◦ Disconnect the power cable. WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the power cord before attempting to service the printer. Use the table below to identify the correct part number for your printer. To order the part, go to www.hp.com/buy/parts. ENWW Removal and replacement procedures 839 Paper-delivery assembly part number RM2-6319-000CN Paper-delivery assembly Required tools ● #2 Phillips screwdriver with a magnetic tip After performing service Turn the printer power on ◦ Connect the power cable. ◦ Use the power switch to turn the power on. Post service test Make sure that the printer initializes to a Ready state. Print a configuration page to make sure that the printer is functioning correctly. Step 1: Remove the duplex accessory NOTE: If the optional duplex accessory is not installed, skip this step and go to Step 2: Remove the duplex accessory cover on page 840. ▲ Slightly lift up on the duplex accessory, and then pull it completely out of the printer to remove it. Figure 1-1511 Remove the duplex accessory Step 2: Remove the duplex accessory cover NOTE: If the duplex accessory cover is not installed, skip this step and go to Step 3: Remove the rear output bin on page 841. ▲ Pull the duplex accessory cover straight out of the printer to remove it. 840 Chapter 1 Removal and replacement ENWW Figure 1-1512 Remove the duplex accessory cover Step 3: Remove the rear output bin 1. Open the rear output bin, and then squeeze the hinge pin out of its mounting hole. Figure 1-1513 Release the hinge pin ENWW Removal and replacement procedures 841 2. Rotate the output bin away from the printer (callout 1) until the right hinge pin is released, and then slide the output bin to the left (callout 2) to remove it. Figure 1-1514 Remove the output bin 1 2 Step 4: Remove the right cover 1. Open the front cover and the cartridge door. Figure 1-1515 Open the front cover and cartridge door 842 Chapter 1 Removal and replacement ENWW 2. Remove two screws (callout 1). Figure 1-1516 Remove two screws 1 3. Release three tabs (callout 1). Figure 1-1517 Release three tabs 1 ENWW Removal and replacement procedures 843 4. Slide the cover toward the rear of the printer to remove it. Figure 1-1518 Remove the cover Step 5: Remove the top accessory cover 1. Open the rear output bin. Figure 1-1519 Open the rear output bin 844 Chapter 1 Removal and replacement ENWW 2. Lift the top accessory cover up and off of the printer. Figure 1-1520 Remove top accessory cover Step 6: Remove the top cover (M604n/dn, M605n/dn, M606dn only) NOTE: For the M605x or M606x product, skip this step and go to Step 7: Remove the top cover (M605x, M606x only) on page 848. 1. Use needle-nose pliers to release the toner-cartridge drive-arm tabs (callout 1). CAUTION: The toner-cartridge drive-arm tabs break easily. TIP: Push the toner-cartridge drive-arm back into the printer to avoid damaging it when you remove the top cover. Figure 1-1521 Release the drive-arm tabs 1 ENWW Removal and replacement procedures 845 2. Remove three screws (callout 1) on the top of the printer. Figure 1-1522 Remove three screws 1 3. Remove one screw (callout 1) on the right side of the printer. Reinstallation tip: This screw is larger than the screws removed from the top of the printer. Make sure to install the correct screw when reassembling. Figure 1-1523 Remove one screw 1 846 Chapter 1 Removal and replacement ENWW 4. Remove one screw (callout 1) on the left side of the printer. Reinstallation tip: This screw is larger than the screws removed from the top of the printer. Make sure to install the correct screw when reassembling. Figure 1-1524 Remove one screw 1 5. Note the location of two tabs on the top output bin (callout 1). These tabs are released in the next step. Figure 1-1525 Location of two tabs 1 ENWW Removal and replacement procedures 847 6. Release two tabs (callout 1) on the top output bin. Reinstallation tip: Make sure that these tabs are fully seated when the top cover is reinstalled. Figure 1-1526 Release two tabs 7. Lift the top cover up and off of the printer to remove it. Figure 1-1527 Remove the top cover Step 7: Remove the top cover (M605x, M606x only) 1. Use needle-nose pliers to release the toner-cartridge drive-arm tabs (callout 1) and the toner-cartridge door hinge tabs (callout 2). CAUTION: The toner-cartridge drive-arm tabs break easily. TIP: Push the toner-cartridge drive-arm (callout 3) back into the printer to avoid damaging it when you remove the top cover. 848 Chapter 1 Removal and replacement ENWW Figure 1-1528 Release the drive-arm and door hinge tabs 1 3 2 2. Remove one screw, and then release the ground wire (callout 1). Figure 1-1529 Release the ground wire 1 ENWW Removal and replacement procedures 849 3. Open the formatter case door, and then disconnect two connectors (callout 1). Figure 1-1530 Disconnect two connectors 1 4. Remove three screws (callout 1) on the top of the printer. Figure 1-1531 Remove three screws 1 850 Chapter 1 Removal and replacement ENWW 5. Remove one screw (callout 1) on the right side of the printer. Reinstallation tip: This screw is larger than the screws removed from the top of the printer. Make sure to install the correct screw when reassembling. Figure 1-1532 Remove one screw 1 6. Remove one screw (callout 1) on the left side of the printer. Reinstallation tip: This screw is larger than the screws removed from the top of the printer. Make sure to install the correct screw when reassembling. Figure 1-1533 Remove one screw 1 ENWW Removal and replacement procedures 851 7. Note the location of two tabs on the top output bin (callout 1). These tabs are released in the next step. Figure 1-1534 Location of two tabs 1 8. Release two tabs (callout 1) on the top output bin. Reinstallation tip: Make sure that these tabs are fully seated when the top cover is reinstalled. Figure 1-1535 Release two tabs 852 Chapter 1 Removal and replacement ENWW 9. On the right side of the printer, release the wire harness and cables (callout 1) from the guides (callout 2). Figure 1-1536 Release cables from guides 2 1 10. Lift the top cover up and off of the printer to remove it. Figure 1-1537 Remove the top cover Step 8: Remove the right rear cover 1. ENWW Remove two screws (callout 1). Removal and replacement procedures 853 Figure 1-1538 Remove two screws 1 2. Slide the formatter case about 6.35 mm (.25 in) toward the rear of the printer. CAUTION: The formatter is still connected to the printer by several cables. To avoid damaging the printer, do not slide the formatter case all of the way out of the printer. Figure 1-1539 Slide the formatter case 854 Chapter 1 Removal and replacement ENWW 3. Release one tab (callout 1). Figure 1-1540 Release one tab 1 4. Rotate the right rear cover toward the rear output bin to remove it. Figure 1-1541 Rotate the cover Step 9: Remove the paper-delivery assembly 1. ENWW Remove one screw (callout 1), and then release two tabs (callout 2). Removal and replacement procedures 855 Figure 1-1542 Remove one screw and release two tabs 2 1 2. Rotate the top of the guide away from the printer (callout 1), push up on the guide to release it (callout 2), and then remove the guide. Figure 1-1543 Remove the guide 1 1 2 856 Chapter 1 Removal and replacement 2 ENWW 3. Use a small flat-blade screwdriver to release the locking pin on the shaft lock, and then rotate the lock counter clockwise until the inner retaining tab (gear side) aligns with the hole in the paper-delivery assembly frame. Slide the shaft lock to the right and remove it to release the gear shaft from the paper-delivery assembly. CAUTION: Do not break the shaft lock. A replacement is not provided with a new paper-delivery assembly. NOTE: Save the shaft lock for installation on the replacement paper-delivery assembly. Figure 1-1544 Remove the shaft lock ENWW Removal and replacement procedures 857 4. Lift up the gear end of the paper-delivery assembly slightly, and then slide the assembly toward the formatter-side of the printer to remove it. CAUTION: The output-bin-sensor cable is routed through a notch on the paper-delivery assembly at the gear end of the assembly. When you remove the assembly, carefully remove the cable from the notch to avoid damage to the cable. Figure 1-1545 Remove the paper-delivery assembly 1 2 Step 10: Unpack the replacement paper-delivery assembly Unpack the replacement part from the packaging. http://www8.hp.com/us/en/hp-information/environment/product-recycling.html NOTE: HP recommends responsible disposal of the defective part. Figure 1-1546 Recycle and unpack Step 11: Install the paper-delivery assembly 1. Make sure that the output-bin sensor is not dislodged when the paper-deliver assembly is reinstalled. 858 Chapter 1 Removal and replacement ENWW Figure 1-1547 Check the output-bin sensor 2. Position the right side of the paper-delivery assembly against the printer (callout 1), and then lower the gear end of the assembly into place (callout 2). NOTE: Make sure that the output-bin-sensor cable is routed through the notch on the paper-delivery assembly at the gear end of the assembly. Figure 1-1548 Position the paper-delivery assembly 2 1 ENWW Removal and replacement procedures 859 3. To install the shaft lock on the replacement paper-delivery assembly, position the lock on the paperdelivery assembly so that the inner retaining tab (gear side) aligns with the hole in the paper-delivery assembly frame. Rotate the lock to the right until the locking pin on the shaft lock is fully seated in the hole on the paper-delivery assembly. Figure 1-1549 Install the shaft lock 4. Position the lower edge of the guide in the printer (callout 1), and then rotate the top of the guide toward the printer (callout 2) to install it. Figure 1-1550 Install the guide 1 2 860 Chapter 1 Removal and replacement 1 2 ENWW 5. Install two tabs (callout 1), and then install one screw (callout 2). Figure 1-1551 Remove one screw and release two tabs 1 2 Step 12: Install the right rear cover 1. Insert the tabs (callout 1) on the right rear cover into the slots (callout 2) on the printer. Rotate the cover toward the right side of the printer. Figure 1-1552 Position the tabs and rotate 2 ENWW 1 Removal and replacement procedures 861 2. Make sure that the tab (callout 1) snaps into place. Figure 1-1553 Install one tab 1 3. Open the formatter case door. Figure 1-1554 Open the formatter case door 862 Chapter 1 Removal and replacement ENWW 4. Before sliding the formatter case into place, make sure that the metal tabs on the printer are positioned into the slots on the formatter case (callout 1), and then slide the formatter case toward the front of the printer (callout 2) to install it. Figure 1-1555 Slide the formatter case into place 1 2 5. Make sure that all of the cables and wire harnesses are seated securely in their connectors on the formatter. Figure 1-1556 Check connectors ENWW Removal and replacement procedures 863 6. Close the formatter case door. Figure 1-1557 Close the formatter case door 7. Install two screws (callout 1). Figure 1-1558 Install two screws 1 Step 13: Install the top cover (M605x, M606x only) NOTE: For the M604n/dn, M605n/dn, or M606dn product, skip this step and go to Step 14: Install the top cover (M604n/dn, M605n/dn, M606dn only) on page 869. 1. Lower the top cover onto the printer. 864 Chapter 1 Removal and replacement ENWW Figure 1-1559 Lower the top cover 2. On the right side of the printer, make sure that the wire harness and cables (callout 1) are properly routed through the guides (callout 2). Figure 1-1560 Install cables in guides 2 1 ENWW Removal and replacement procedures 865 3. Install two tabs (callout 1) on the top output bin into two slots (callout 2) in the printer. Make sure that the tabs snap into place. Figure 1-1561 Install two tabs 1 2 4. Install one screw (callout 1) on the left side of the printer. Reinstallation tip: This screw is larger than the screws removed from the top of the printer. Make sure to install the correct screw. Figure 1-1562 Install one screw 1 866 Chapter 1 Removal and replacement ENWW 5. Install one screw (callout 1) on the right side of the printer. Reinstallation tip: This screw is larger than the screws removed from the top of the printer. Make sure to install the correct screw. Figure 1-1563 Install one screw 1 6. Install three screws (callout 1) on the top of the printer. Figure 1-1564 Install three screws 1 ENWW Removal and replacement procedures 867 7. Connect two connectors (callout 1). Figure 1-1565 Connect two connectors 1 8. Install one screw to attach the ground wire (callout 1). Figure 1-1566 Install the ground wire 1 868 Chapter 1 Removal and replacement ENWW 9. If the toner-cartridge door hinge comes off of the top cover, reattach the hinge by sliding the hole (callout 1) in the hinge onto the tab (callout 2) on the top cover. Figure 1-1567 Reattach the door hinge 2 1 10. Install the toner-cartridge drive-arm (callout 1) and the toner-cartridge door hinge (callout 2) by pressing them onto the tabs. NOTE: It might be necessary to lift the drive arm (callout 3) up in order to reattach it. CAUTION: The toner-cartridge drive-arm tabs break easily. Figure 1-1568 Install the drive-arm and door hinge tabs 1 3 2 Step 14: Install the top cover (M604n/dn, M605n/dn, M606dn only) 1. ENWW Lower the top cover onto the printer. Removal and replacement procedures 869 Figure 1-1569 Lower the top cover 2. Install two tabs (callout 1) on the top output bin into two slots (callout 2) in the printer. Make sure that the tabs snap into place. Figure 1-1570 Install two tabs 1 2 870 Chapter 1 Removal and replacement ENWW 3. Install one screw (callout 1) on the left side of the printer. Reinstallation tip: This screw is larger than the screws removed from the top of the printer. Make sure to install the correct screw. Figure 1-1571 Install one screw 1 4. Install one screw (callout 1) on the right side of the printer. Reinstallation tip: This screw is larger than the screws removed from the top of the printer. Make sure to install the correct screw. Figure 1-1572 Install one screw 1 ENWW Removal and replacement procedures 871 5. Install three screws (callout 1) on the top of the printer. Figure 1-1573 Install three screws 1 6. Install the toner-cartridge drive-arm (callout 1) by pressing it onto the tabs. NOTE: It might be necessary to lift the drive arm up in order to reattach it. CAUTION: The toner-cartridge drive-arm tabs break easily. Figure 1-1574 Install the drive-arm tabs 1 Step 15: Install the top accessory cover 1. Align the tabs (callout 1) on the top accessory cover with the slots (callout 2) in the top cover. 872 Chapter 1 Removal and replacement ENWW Figure 1-1575 Align the tabs and slots 1 2 2. Place the top accessory on top of the printer, and then press down to install it. Figure 1-1576 Install the top accessory cover ENWW Removal and replacement procedures 873 3. Close the rear output bin. Figure 1-1577 Close the rear output bin Step 16: Install the right cover 1. Note the location of the tabs (callout 1) on the cover that will fit into the slots (callout 2) on the printer. Figure 1-1578 Note location of tabs 2 1 874 Chapter 1 Removal and replacement ENWW 2. Position the front tabs on the right cover slightly behind the right front cover (callout 1), and then rotate the back edge of the cover toward the printer (callout 2). NOTE: The tabs and slots mentioned in the previous step will engage as the cover is rotated into place. Figure 1-1579 Position the front tabs 1 2 3. Slide the cover toward the front of the printer to install it. Figure 1-1580 Slide the cover ENWW Removal and replacement procedures 875 4. Install two screws (callout 1). Figure 1-1581 Install two screws 1 5. Close the front cover and the cartridge door. Figure 1-1582 Close the front cover and cartridge door Step 17: Install the rear output bin 1. Install the right hinge pin (callout 1), and then rotate the output bin toward the printer (callout 2). 876 Chapter 1 Removal and replacement ENWW Figure 1-1583 Position the output bin 2 2. 1 Make sure that the left hinge pin is installed in the mounting hole. Figure 1-1584 Install left hinge pin Step 18: Install the duplex accessory cover NOTE: If the duplex accessory cover was not removed, skip this step and go to Step 19: Install the duplex accessory on page 878. ▲ ENWW Slide the duplex accessory cover straight into the printer to install it. Removal and replacement procedures 877 Figure 1-1585 Install the duplex accessory cover Step 19: Install the duplex accessory NOTE: ▲ If the optional duplex accessory was not removed, skip this step. Slide the duplex accessory straight into the printer to install it. Figure 1-1586 Install the duplex accessory 878 Chapter 1 Removal and replacement ENWW Removal and replacement: Paper feed shaft gear (gear, 18T) ● Introduction ● Step 1: Remove the right cover ● Step 2: Remove the DC controller ● Step 3: Remove the pickup motor ● Step 4: Remove the pickup drive assembly ● Step 5: Remove the paper feed shaft gear ● Step 6: Unpack the replacement paper feed shaft gear ● Step 7: Install the paper feed shaft gear ● Step 8: Install the pickup drive assembly ● Step 9: Install the pickup motor ● Step 10: Install the DC controller ● Step 11: Install the right cover Introduction This document provides the procedures to remove and replace the paper feed shaft gear. Before performing service Turn the printer power off ◦ Disconnect the power cable. WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the power cord before attempting to service the printer. Use the table below to identify the correct part number for your printer, and then go to www.hp.com/buy/ parts to order the kit. Paper feed shaft gear part number RU5-0088-000CN Gear, 18T Required tools ENWW ● #2 Phillips screwdriver with a magnetic tip ● Small, flat-blade screwdriver Removal and replacement procedures 879 After performing service Turn the printer power on ◦ Connect the power cable. ◦ Use the power switch to turn the power on. Post service test Make sure that the printer initializes to a Ready state. Print a configuration page to make sure that the printer is functioning correctly. Step 1: Remove the right cover 1. Open the front cover and the cartridge door. Figure 1-1587 Open the front cover and cartridge door 880 Chapter 1 Removal and replacement ENWW 2. Remove two screws (callout 1). Figure 1-1588 Remove two screws 1 3. Release three tabs (callout 1). Figure 1-1589 Release three tabs 1 ENWW Removal and replacement procedures 881 4. Slide the cover toward the rear of the printer to remove it. Figure 1-1590 Remove the cover Step 2: Remove the DC controller 1. Locate the flat cable connector (callout 1) on the DC controller. IMPORTANT: This connector is a Zero Insertion Force (ZIF) connector that uses a hinged retainer to secure a flat cable. The hinged retainer must be opened to release the flat cable. Figure 1-1591 ZIF connector 1 2. Disconnect all of the connectors (callout 1) on the DC controller. ● 29 wire-harness connectors ● 1 flat cable 882 Chapter 1 Removal and replacement ENWW Reinstallation tip: When the DC controller is reinstalled, connectors J80 and J100 are empty. Figure 1-1592 Disconnect the connectors 3. Remove two screws (callout 1), and then release one tab (callout 2). Figure 1-1593 Remove two screws and release one tab 1 2 ENWW Removal and replacement procedures 883 4. Rotate the DC controller away from the printer (callout 1), slide the DC controller toward the rear of the printer (callout 2) to release one tab (callout 3), and then remove the DC controller. Figure 1-1594 Remove the DC controller 3 2 1 Step 3: Remove the pickup motor 1. Locate the pickup motor (callout 1) Figure 1-1595 Locate the pickup motor 1 884 Chapter 1 Removal and replacement ENWW 2. Disconnect one connector (callout 1), and then remove three screws (callout 2). Figure 1-1596 Disconnect one connector and remove three screws 2 1 3. Rotate the motor towards the front of the printer to release it, and then remove the motor. Figure 1-1597 Release the motor Step 4: Remove the pickup drive assembly 1. ENWW Release the wire harnesses from the retainer (callout 1) located on the lifter-motor side of the pickup drive assembly. Removal and replacement procedures 885 Figure 1-1598 Release wire harnesses from the retainer 1 2. Release the solenoid wire harness (callout 1) from the retainer (callout 2). TIP: Do not damage the wire harness when removing it from the retainer. It might be easier to remove all of the wire harnesses together to release the solenoid wire harness. Figure 1-1599 Release the wire harness from the retainer 2 1 886 Chapter 1 Removal and replacement ENWW 3. Remove five screws (callout 1). Figure 1-1600 Remove five screws 1 4. Remove one e-clip (callout 1). Figure 1-1601 Remove one e-clip 1 ENWW Removal and replacement procedures 887 5. Remove one shaft collar (callout 1). Figure 1-1602 Remove one shaft collar 1 6. Push the drive-gear shaft (located where the e-clip and shaft collar were removed in the previous steps) into the Tray 2 cavity, and then remove it. Figure 1-1603 Remove the drive-gear shaft 888 Chapter 1 Removal and replacement ENWW 7. Two gears located inside the assembly are not captive. Do not lose these gears when handling the assembly. If the gears are dislodged, use the figure below to correctly reinstall them. IMPORTANT: Do not remove the grease from the gears when handling the assembly or the gears. Figure 1-1604 Two gears are not captive 8. Reach inside the printer and push the rear Tray 2 feed roller up into its raised position (this disengages the roller-lifting arm from the clutch gear), and then remove the pickup drive assembly. Figure 1-1605 Remove the pickup drive assembly Step 5: Remove the paper feed shaft gear 1. ENWW Locate the paper feed shaft gear (callout 1). Removal and replacement procedures 889 Figure 1-1606 Locate the paper feed shaft gear 1 2. Use a small, flat-blade screwdriver to release one locking tab (callout 1), and then slide the gear (callout 2) off of the shaft. Figure 1-1607 Remove the gear 1 2 Step 6: Unpack the replacement paper feed shaft gear Unpack the replacement part from the packaging. http://www8.hp.com/us/en/hp-information/environment/product-recycling.html NOTE: HP recommends responsible disposal of the defective part. 890 Chapter 1 Removal and replacement ENWW Figure 1-1608 Recycle and unpack Step 7: Install the paper feed shaft gear ▲ Slide the gear onto the shaft. Make sure that the locking tab (callout 1) snaps into place. Figure 1-1609 Install the gear 1 Step 8: Install the pickup drive assembly 1. ENWW When you install the pickup drive assembly gears and shaft, verify that the gears are seated on the shaft-locking bars and that the shaft collars are correctly positioned in the paper-pickup drive-gear Removal and replacement procedures 891 Table 1-2 Pickup drive assembly 2. 1 Pickup drive unit 2 E-clip 3 Bushing 4 23T gear 5 Retard roller drive shaft Reach inside the printer and push the rear Tray 2 feed roller up into its raised position, and then position the pickup drive assembly on the printer. Figure 1-1610 Install the pickup drive assembly 892 Chapter 1 Removal and replacement ENWW 3. From inside the Tray 2 cavity, install the drive-gear shaft into the pickup drive assembly. Figure 1-1611 Install the drive-gear shaft 4. Install one shaft collar (callout 1). Figure 1-1612 Install one shaft collar 1 ENWW Removal and replacement procedures 893 5. Install one e-clip (callout 1). Figure 1-1613 Install one e-clip 1 6. Install five screws (callout 1). Figure 1-1614 Remove five screws 1 894 Chapter 1 Removal and replacement ENWW 7. Install the solenoid wire harness (callout 1) in the retainer (callout 2). TIP: If you removed all the wire harnesses from the retainer when removing the pickup drive assembly, reinstall these wire harnesses in the retainer now. Figure 1-1615 Install the wire harnesses in the retainer 2 1 8. Install the wire harnesses in the retainer (callout 1) located on the lifter-motor side of the pickup drive assembly. Figure 1-1616 Install the wire harnesses in the retainer 1 Step 9: Install the pickup motor 1. ENWW Position the motor on the printer chassis, and then rotate it toward the back of the printer to engage the tabs on the chassis with the motor mounting bracket. Removal and replacement procedures 895 Figure 1-1617 Install the pickup motor 2. Connect one connector (callout 1), and then install three screws (callout 2). Figure 1-1618 Connect one connector and install three screws 2 1 Step 10: Install the DC controller 1. Position the DC controller under the tab (callout 1), and then rotate it (callout 2) toward the printer. 896 Chapter 1 Removal and replacement ENWW Figure 1-1619 Position the DC controller on the printer 1 2 2. Install two screws (callout 1). Make sure that the tab (callout 2) is snapped into place. Figure 1-1620 Install two screws 1 2 ENWW Removal and replacement procedures 897 3. Locate the flat cable connector (callout 1) on the DC controller. IMPORTANT: The flat cable connector is a Zero Insertion Force (ZIF) connector that uses a hinged retainer to secure a flat cable. When the flat cable is reinstalled, fully insert the flat cable in the connector between the two white pins (callout 2). Close the hinged retainer (callout 3) to lock the flat cable into the connector and provide proper electrical contact. If the flat cable is not locked into the connector, no electrical contact will occur. Figure 1-1621 ZIF connector 1 3 4. 2 Connect all of the connectors on the DC controller. ● 29 wire-harness connectors ● 1 flat cable Reinstallation tip: Connectors J80 and J100 are empty. Figure 1-1622 Connect the connectors 898 Chapter 1 Removal and replacement ENWW Step 11: Install the right cover 1. Note the location of the tabs (callout 1) on the cover that will fit into the slots (callout 2) on the printer. Figure 1-1623 Note location of tabs 2 1 2. Position the front tabs on the right cover slightly behind the right front cover (callout 1), and then rotate the back edge of the cover toward the printer (callout 2). NOTE: The tabs and slots mentioned in the previous step will engage as the cover is rotated into place. Figure 1-1624 Position the front tabs 1 2 ENWW Removal and replacement procedures 899 3. Slide the cover toward the front of the printer to install it. Figure 1-1625 Slide the cover 4. Install two screws (callout 1). Figure 1-1626 Install two screws 1 900 Chapter 1 Removal and replacement ENWW 5. Close the front cover and the cartridge door. Figure 1-1627 Close the front cover and cartridge door ENWW Removal and replacement procedures 901 Removal and replacement: Paper feed shaft assembly ● Introduction ● Step 1: Remove the right cover ● Step 2: Remove the DC controller ● Step 3: Remove the pickup motor ● Step 4: Remove the pickup drive assembly ● Step 5: Remove the paper feed shaft gear ● Step 6: Remove the paper feed shaft assembly ● Step 7: Unpack the replacement paper feed shaft assembly ● Step 8: Install the paper feed shaft assembly ● Step 9: Install the paper feed shaft gear ● Step 10: Install the pickup drive assembly ● Step 11: Install the pickup motor ● Step 12: Install the DC controller ● Step 13: Install the right cover Introduction This document provides the procedures to remove and replace the paper feed shaft assembly. Before performing service Turn the printer power off ◦ Disconnect the power cable. WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the power cord before attempting to service the printer. Use the table below to identify the correct part number for your printer, and then go to www.hp.com/buy/ parts to order the kit. Paper feed shaft assembly part number RM1-8424-000CN Paper feed shaft assembly Required tools ● #2 Phillips screwdriver with a magnetic tip ● Small, flat-blade screwdriver 902 Chapter 1 Removal and replacement ENWW After performing service Turn the printer power on ◦ Connect the power cable. ◦ Use the power switch to turn the power on. Post service test Make sure that the printer initializes to a Ready state. Print a configuration page to make sure that the printer is functioning correctly. Step 1: Remove the right cover 1. Open the front cover and the cartridge door. Figure 1-1628 Open the front cover and cartridge door ENWW Removal and replacement procedures 903 2. Remove two screws (callout 1). Figure 1-1629 Remove two screws 1 3. Release three tabs (callout 1). Figure 1-1630 Release three tabs 1 904 Chapter 1 Removal and replacement ENWW 4. Slide the cover toward the rear of the printer to remove it. Figure 1-1631 Remove the cover Step 2: Remove the DC controller 1. Locate the flat cable connector (callout 1) on the DC controller. IMPORTANT: This connector is a Zero Insertion Force (ZIF) connector that uses a hinged retainer to secure a flat cable. The hinged retainer must be opened to release the flat cable. Figure 1-1632 ZIF connector 1 2. ENWW Disconnect all of the connectors (callout 1) on the DC controller. ● 29 wire-harness connectors ● 1 flat cable Removal and replacement procedures 905 Reinstallation tip: When the DC controller is reinstalled, connectors J80 and J100 are empty. Figure 1-1633 Disconnect the connectors 3. Remove two screws (callout 1), and then release one tab (callout 2). Figure 1-1634 Remove two screws and release one tab 1 2 906 Chapter 1 Removal and replacement ENWW 4. Rotate the DC controller away from the printer (callout 1), slide the DC controller toward the rear of the printer (callout 2) to release one tab (callout 3), and then remove the DC controller. Figure 1-1635 Remove the DC controller 3 2 1 Step 3: Remove the pickup motor 1. Locate the pickup motor (callout 1) Figure 1-1636 Locate the pickup motor 1 ENWW Removal and replacement procedures 907 2. Disconnect one connector (callout 1), and then remove three screws (callout 2). Figure 1-1637 Disconnect one connector and remove three screws 2 1 3. Rotate the motor towards the front of the printer to release it, and then remove the motor. Figure 1-1638 Release the motor Step 4: Remove the pickup drive assembly 1. Release the wire harnesses from the retainer (callout 1) located on the lifter-motor side of the pickup drive assembly. 908 Chapter 1 Removal and replacement ENWW Figure 1-1639 Release wire harnesses from the retainer 1 2. Release the solenoid wire harness (callout 1) from the retainer (callout 2). TIP: Do not damage the wire harness when removing it from the retainer. It might be easier to remove all of the wire harnesses together to release the solenoid wire harness. Figure 1-1640 Release the wire harness from the retainer 2 1 ENWW Removal and replacement procedures 909 3. Remove five screws (callout 1). Figure 1-1641 Remove five screws 1 4. Remove one e-clip (callout 1). Figure 1-1642 Remove one e-clip 1 910 Chapter 1 Removal and replacement ENWW 5. Remove one shaft collar (callout 1). Figure 1-1643 Remove one shaft collar 1 6. Push the drive-gear shaft (located where the e-clip and shaft collar were removed in the previous steps) into the Tray 2 cavity, and then remove it. Figure 1-1644 Remove the drive-gear shaft ENWW Removal and replacement procedures 911 7. Two gears located inside the assembly are not captive. Do not lose these gears when handling the assembly. If the gears are dislodged, use the figure below to correctly reinstall them. IMPORTANT: Do not remove the grease from the gears when handling the assembly or the gears. Figure 1-1645 Two gears are not captive 8. Reach inside the printer and push the rear Tray 2 feed roller up into its raised position (this disengages the roller-lifting arm from the clutch gear), and then remove the pickup drive assembly. Figure 1-1646 Remove the pickup drive assembly Step 5: Remove the paper feed shaft gear 1. Locate the paper feed shaft gear (callout 1). 912 Chapter 1 Removal and replacement ENWW Figure 1-1647 Locate the paper feed shaft gear 1 2. Use a small, flat-blade screwdriver to release one locking tab (callout 1), and then slide the gear (callout 2) off of the shaft. Figure 1-1648 Remove the gear 1 2 Step 6: Remove the paper feed shaft assembly 1. ENWW Inside the tray cavity, pinch the blue tab that is on the left side of the upper feed roller (callout 1), and then slide the roller off of the shaft (callout 2). Removal and replacement procedures 913 Figure 1-1649 Remove the feed roller 2 1 2. Pinch the blue tab that is on the left side of the lower pick roller (callout 1), and then slide the roller off of the shaft (callout 2). Figure 1-1650 Remove the pick roller 2 1 3. Remove one e-clip (callout 1). Figure 1-1651 Remove one e-clip 1 914 Chapter 1 Removal and replacement ENWW 4. Remove one bushing (callout 1). Reinstallation tip: Note that the bushing is keyed when reinstalling in the sheet metal slot. Figure 1-1652 Remove one bushing 1 5. Locate the paper feed shaft (callout 1) inside the tray cavity. Figure 1-1653 Locate the paper feed shaft 1 ENWW Removal and replacement procedures 915 6. Slide the paper feed shaft to the left to remove it. TIP: Slide the white gear (callout 1) away from the end of the shaft. This provides more clearance around the end of the shaft (callout 2), which allows it to slide all the way into the cover in order to remove it. Figure 1-1654 Remove the paper feed shaft 1 2 7. Note the location of one spring (callout 1). This spring is not captive when the covers are removed. Do not lose the spring. Remove the black plastic covers (callout 2). Figure 1-1655 Remove the covers 1 2 916 Chapter 1 Removal and replacement ENWW 8. Remove the spring from the plastic cover. NOTE: Save this component for installation on the new paper feed shaft assembly cover. Figure 1-1656 Remove one spring Step 7: Unpack the replacement paper feed shaft assembly Unpack the replacement part from the packaging. http://www8.hp.com/us/en/hp-information/environment/product-recycling.html NOTE: HP recommends responsible disposal of the defective part. Figure 1-1657 Recycle and unpack Step 8: Install the paper feed shaft assembly 1. ENWW Remove the feed shaft (callout 1) from the new paper feed shaft assembly part and set it aside. Removal and replacement procedures 917 Figure 1-1658 Remove the feed shaft 1 2. Install the spring over the locator tabs (callout 1) on the plastic cover of the new paper feed shaft assembly. Figure 1-1659 Install one spring 1 918 Chapter 1 Removal and replacement ENWW 3. Position the covers (callout 1) inside the tray cavity. Make sure that the spring (callout 2) is in the correct position. Figure 1-1660 Position the covers 2 1 4. Align the hole (callout 1) in the cover with the hole (callout 2) on the printer. Figure 1-1661 Align holes 2 1 ENWW Removal and replacement procedures 919 5. Begin installing the feed shaft by positioning it through the holes described in the previous step. Figure 1-1662 Install the feed shaft 6. Continue sliding the feed shaft into position. Slide the end of the shaft through the hole (callout 1) in the cover, and then slide it through the hole (callout 2) in the sheet metal. Figure 1-1663 Slide feed shaft into position 1 2 920 Chapter 1 Removal and replacement ENWW 7. Make sure that the slots in the gear fit over the locking pins on the shaft (callout 1). Figure 1-1664 Verify that the slots in the gear fit over the locking pins on the shaft 1 8. Install one bushing (callout 1) on the end of the shaft. Reinstallation tip: Note that the bushing is keyed. Figure 1-1665 Install one bushing 1 ENWW Removal and replacement procedures 921 9. Install one e-clip (callout 1). Figure 1-1666 Install one e-clip 1 10. Inside the tray cavity, slide the lower pick roller onto the shaft. You might have to rotate the roller while sliding it onto the shaft to make sure it clicks into place. Figure 1-1667 Install the pick roller 922 Chapter 1 Removal and replacement ENWW 11. Slide the upper feed roller onto the shaft. You might have to rotate the roller while sliding it onto the shaft to make sure it clicks into place. Figure 1-1668 Install the feed roller Step 9: Install the paper feed shaft gear ▲ Slide the gear onto the shaft. Make sure that the locking tab (callout 1) snaps into place. Figure 1-1669 Install the gear 1 Step 10: Install the pickup drive assembly 1. ENWW When you install the pickup drive assembly gears and shaft, verify that the gears are seated on the shaft-locking bars and that the shaft collars are correctly positioned in the paper-pickup drive-gear Removal and replacement procedures 923 Table 1-3 Pickup drive assembly 2. 1 Pickup drive unit 2 E-clip 3 Bushing 4 23T gear 5 Retard roller drive shaft Reach inside the printer and push the rear Tray 2 feed roller up into its raised position, and then position the pickup drive assembly on the printer. Figure 1-1670 Install the pickup drive assembly 924 Chapter 1 Removal and replacement ENWW 3. From inside the Tray 2 cavity, install the drive-gear shaft into the pickup drive assembly. Figure 1-1671 Install the drive-gear shaft 4. Install one shaft collar (callout 1). Figure 1-1672 Install one shaft collar 1 ENWW Removal and replacement procedures 925 5. Install one e-clip (callout 1). Figure 1-1673 Install one e-clip 1 6. Install five screws (callout 1). Figure 1-1674 Remove five screws 1 926 Chapter 1 Removal and replacement ENWW 7. Install the solenoid wire harness (callout 1) in the retainer (callout 2). TIP: If you removed all the wire harnesses from the retainer when removing the pickup drive assembly, reinstall these wire harnesses in the retainer now. Figure 1-1675 Install the wire harnesses in the retainer 2 1 8. Install the wire harnesses in the retainer (callout 1) located on the lifter-motor side of the pickup drive assembly. Figure 1-1676 Install the wire harnesses in the retainer 1 Step 11: Install the pickup motor 1. ENWW Position the motor on the printer chassis, and then rotate it toward the back of the printer to engage the tabs on the chassis with the motor mounting bracket. Removal and replacement procedures 927 Figure 1-1677 Install the pickup motor 2. Connect one connector (callout 1), and then install three screws (callout 2). Figure 1-1678 Connect one connector and install three screws 2 1 Step 12: Install the DC controller 1. Position the DC controller under the tab (callout 1), and then rotate it (callout 2) toward the printer. 928 Chapter 1 Removal and replacement ENWW Figure 1-1679 Position the DC controller on the printer 1 2 2. Install two screws (callout 1). Make sure that the tab (callout 2) is snapped into place. Figure 1-1680 Install two screws 1 2 ENWW Removal and replacement procedures 929 3. Locate the flat cable connector (callout 1) on the DC controller. IMPORTANT: The flat cable connector is a Zero Insertion Force (ZIF) connector that uses a hinged retainer to secure a flat cable. When the flat cable is reinstalled, fully insert the flat cable in the connector between the two white pins (callout 2). Close the hinged retainer (callout 3) to lock the flat cable into the connector and provide proper electrical contact. If the flat cable is not locked into the connector, no electrical contact will occur. Figure 1-1681 ZIF connector 1 3 4. 2 Connect all of the connectors on the DC controller. ● 29 wire-harness connectors ● 1 flat cable Reinstallation tip: Connectors J80 and J100 are empty. Figure 1-1682 Connect the connectors 930 Chapter 1 Removal and replacement ENWW Step 13: Install the right cover 1. Note the location of the tabs (callout 1) on the cover that will fit into the slots (callout 2) on the printer. Figure 1-1683 Note location of tabs 2 1 2. Position the front tabs on the right cover slightly behind the right front cover (callout 1), and then rotate the back edge of the cover toward the printer (callout 2). NOTE: The tabs and slots mentioned in the previous step will engage as the cover is rotated into place. Figure 1-1684 Position the front tabs 1 2 ENWW Removal and replacement procedures 931 3. Slide the cover toward the front of the printer to install it. Figure 1-1685 Slide the cover 4. Install two screws (callout 1). Figure 1-1686 Install two screws 1 932 Chapter 1 Removal and replacement ENWW 5. Close the front cover and the cartridge door. Figure 1-1687 Close the front cover and cartridge door ENWW Removal and replacement procedures 933 Removal and replacement: Pickup drive assembly gear (gear, 23T) ● Introduction ● Step 1: Remove the right cover ● Step 2: Remove the DC controller ● Step 3: Remove the pickup motor ● Step 4: Remove the pickup drive assembly ● Step 5: Remove the pickup drive assembly gear ● Step 6: Unpack the replacement pickup drive assembly gear ● Step 7: Install the pickup drive assembly gear ● Step 8: Install the pickup drive assembly ● Step 9: Install the pickup motor ● Step 10: Install the DC controller ● Step 11: Install the right cover Introduction This document provides the procedures to remove and replace the pickup drive assembly gear. Before performing service Turn the printer power off ◦ Disconnect the power cable. WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the power cord before attempting to service the printer. Use the table below to identify the correct part number for your printer, and then go to www.hp.com/buy/ parts to order the kit. Pickup drive assembly gear part number RU5-0040-000CN Gear, 23T Required tools ● #2 Phillips screwdriver with a magnetic tip ● Small, flat-blade screwdriver 934 Chapter 1 Removal and replacement ENWW After performing service Turn the printer power on ◦ Connect the power cable. ◦ Use the power switch to turn the power on. Post service test Make sure that the printer initializes to a Ready state. Print a configuration page to make sure that the printer is functioning correctly. Step 1: Remove the right cover 1. Open the front cover and the cartridge door. Figure 1-1688 Open the front cover and cartridge door ENWW Removal and replacement procedures 935 2. Remove two screws (callout 1). Figure 1-1689 Remove two screws 1 3. Release three tabs (callout 1). Figure 1-1690 Release three tabs 1 936 Chapter 1 Removal and replacement ENWW 4. Slide the cover toward the rear of the printer to remove it. Figure 1-1691 Remove the cover Step 2: Remove the DC controller 1. Locate the flat cable connector (callout 1) on the DC controller. IMPORTANT: This connector is a Zero Insertion Force (ZIF) connector that uses a hinged retainer to secure a flat cable. The hinged retainer must be opened to release the flat cable. Figure 1-1692 ZIF connector 1 2. ENWW Disconnect all of the connectors (callout 1) on the DC controller. ● 29 wire-harness connectors ● 1 flat cable Removal and replacement procedures 937 Reinstallation tip: When the DC controller is reinstalled, connectors J80 and J100 are empty. Figure 1-1693 Disconnect the connectors 3. Remove two screws (callout 1), and then release one tab (callout 2). Figure 1-1694 Remove two screws and release one tab 1 2 938 Chapter 1 Removal and replacement ENWW 4. Rotate the DC controller away from the printer (callout 1), slide the DC controller toward the rear of the printer (callout 2) to release one tab (callout 3), and then remove the DC controller. Figure 1-1695 Remove the DC controller 3 2 1 Step 3: Remove the pickup motor 1. Locate the pickup motor (callout 1) Figure 1-1696 Locate the pickup motor 1 ENWW Removal and replacement procedures 939 2. Disconnect one connector (callout 1), and then remove three screws (callout 2). Figure 1-1697 Disconnect one connector and remove three screws 2 1 3. Rotate the motor towards the front of the printer to release it, and then remove the motor. Figure 1-1698 Release the motor Step 4: Remove the pickup drive assembly 1. Release the wire harnesses from the retainer (callout 1) located on the lifter-motor side of the pickup drive assembly. 940 Chapter 1 Removal and replacement ENWW Figure 1-1699 Release wire harnesses from the retainer 1 2. Release the solenoid wire harness (callout 1) from the retainer (callout 2). TIP: Do not damage the wire harness when removing it from the retainer. It might be easier to remove all of the wire harnesses together to release the solenoid wire harness. Figure 1-1700 Release the wire harness from the retainer 2 1 ENWW Removal and replacement procedures 941 3. Remove five screws (callout 1). Figure 1-1701 Remove five screws 1 4. Remove one e-clip (callout 1). Figure 1-1702 Remove one e-clip 1 942 Chapter 1 Removal and replacement ENWW 5. Remove one shaft collar (callout 1). Figure 1-1703 Remove one shaft collar 1 6. Push the drive-gear shaft (located where the e-clip and shaft collar were removed in the previous steps) into the Tray 2 cavity, and then remove it. Figure 1-1704 Remove the drive-gear shaft ENWW Removal and replacement procedures 943 7. Two gears located inside the assembly are not captive. Do not lose these gears when handling the assembly. If the gears are dislodged, use the figure below to correctly reinstall them. IMPORTANT: Do not remove the grease from the gears when handling the assembly or the gears. Figure 1-1705 Two gears are not captive 8. Reach inside the printer and push the rear Tray 2 feed roller up into its raised position (this disengages the roller-lifting arm from the clutch gear), and then remove the pickup drive assembly. Figure 1-1706 Remove the pickup drive assembly Step 5: Remove the pickup drive assembly gear 1. Locate the pickup drive assembly gear (callout 1) on the pickup drive assembly. 944 Chapter 1 Removal and replacement ENWW Figure 1-1707 Locate the pickup drive assembly gear 1 2. Remove the gear from the pickup drive assembly. Figure 1-1708 Remove the gear Step 6: Unpack the replacement pickup drive assembly gear Unpack the replacement part from the packaging. http://www8.hp.com/us/en/hp-information/environment/product-recycling.html NOTE: ENWW HP recommends responsible disposal of the defective part. Removal and replacement procedures 945 Figure 1-1709 Recycle and unpack Step 7: Install the pickup drive assembly gear ▲ Install the gear in the pickup drive assembly. Make sure that the gear is seated in the hole in the sheet metal. Figure 1-1710 Install the gear Step 8: Install the pickup drive assembly 1. When you install the pickup drive assembly gears and shaft, verify that the gears are seated on the shaft-locking bars and that the shaft collars are correctly positioned in the paper-pickup drive-gear 946 Chapter 1 Removal and replacement ENWW Table 1-4 Pickup drive assembly 2. 1 Pickup drive unit 2 E-clip 3 Bushing 4 23T gear 5 Retard roller drive shaft Reach inside the printer and push the rear Tray 2 feed roller up into its raised position, and then position the pickup drive assembly on the printer. Figure 1-1711 Install the pickup drive assembly ENWW Removal and replacement procedures 947 3. From inside the Tray 2 cavity, install the drive-gear shaft into the pickup drive assembly. Figure 1-1712 Install the drive-gear shaft 4. Install one shaft collar (callout 1). Figure 1-1713 Install one shaft collar 1 948 Chapter 1 Removal and replacement ENWW 5. Install one e-clip (callout 1). Figure 1-1714 Install one e-clip 1 6. Install five screws (callout 1). Figure 1-1715 Remove five screws 1 ENWW Removal and replacement procedures 949 7. Install the solenoid wire harness (callout 1) in the retainer (callout 2). TIP: If you removed all the wire harnesses from the retainer when removing the pickup drive assembly, reinstall these wire harnesses in the retainer now. Figure 1-1716 Install the wire harnesses in the retainer 2 1 8. Install the wire harnesses in the retainer (callout 1) located on the lifter-motor side of the pickup drive assembly. Figure 1-1717 Install the wire harnesses in the retainer 1 Step 9: Install the pickup motor 1. Position the motor on the printer chassis, and then rotate it toward the back of the printer to engage the tabs on the chassis with the motor mounting bracket. 950 Chapter 1 Removal and replacement ENWW Figure 1-1718 Install the pickup motor 2. Connect one connector (callout 1), and then install three screws (callout 2). Figure 1-1719 Connect one connector and install three screws 2 1 Step 10: Install the DC controller 1. ENWW Position the DC controller under the tab (callout 1), and then rotate it (callout 2) toward the printer. Removal and replacement procedures 951 Figure 1-1720 Position the DC controller on the printer 1 2 2. Install two screws (callout 1). Make sure that the tab (callout 2) is snapped into place. Figure 1-1721 Install two screws 1 2 952 Chapter 1 Removal and replacement ENWW 3. Locate the flat cable connector (callout 1) on the DC controller. IMPORTANT: The flat cable connector is a Zero Insertion Force (ZIF) connector that uses a hinged retainer to secure a flat cable. When the flat cable is reinstalled, fully insert the flat cable in the connector between the two white pins (callout 2). Close the hinged retainer (callout 3) to lock the flat cable into the connector and provide proper electrical contact. If the flat cable is not locked into the connector, no electrical contact will occur. Figure 1-1722 ZIF connector 1 3 4. 2 Connect all of the connectors on the DC controller. ● 29 wire-harness connectors ● 1 flat cable Reinstallation tip: Connectors J80 and J100 are empty. Figure 1-1723 Connect the connectors ENWW Removal and replacement procedures 953 Step 11: Install the right cover 1. Note the location of the tabs (callout 1) on the cover that will fit into the slots (callout 2) on the printer. Figure 1-1724 Note location of tabs 2 1 2. Position the front tabs on the right cover slightly behind the right front cover (callout 1), and then rotate the back edge of the cover toward the printer (callout 2). NOTE: The tabs and slots mentioned in the previous step will engage as the cover is rotated into place. Figure 1-1725 Position the front tabs 1 2 954 Chapter 1 Removal and replacement ENWW 3. Slide the cover toward the front of the printer to install it. Figure 1-1726 Slide the cover 4. Install two screws (callout 1). Figure 1-1727 Install two screws 1 ENWW Removal and replacement procedures 955 5. Close the front cover and the cartridge door. Figure 1-1728 Close the front cover and cartridge door 956 Chapter 1 Removal and replacement ENWW Removal and replacement: Pickup drive assembly solenoid ● Introduction ● Step 1: Remove the right cover ● Step 2: Remove the DC controller ● Step 3: Remove the pickup motor ● Step 4: Remove the pickup drive assembly ● Step 5: Remove the pickup drive assembly solenoid ● Step 6: Unpack the replacement pickup drive assembly solenoid ● Step 7: Install the pickup drive assembly solenoid ● Step 8: Install the pickup drive assembly ● Step 9: Install the pickup motor ● Step 10: Install the DC controller ● Step 11: Install the right cover Introduction This document provides the procedures to remove and replace the pickup drive assembly solenoid. Before performing service Turn the printer power off ◦ Disconnect the power cable. WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the power cord before attempting to service the printer. Use the table below to identify the correct part number for your printer, and then go to www.hp.com/buy/ parts to order the kit. Pickup drive assembly solenoid part number RL2-1409-000CN Solenoid Required tools ENWW ● #2 Phillips screwdriver with a magnetic tip ● Small, flat-blade screwdriver Removal and replacement procedures 957 After performing service Turn the printer power on ◦ Connect the power cable. ◦ Use the power switch to turn the power on. Post service test Make sure that the printer initializes to a Ready state. Print a configuration page to make sure that the printer is functioning correctly. Step 1: Remove the right cover 1. Open the front cover and the cartridge door. Figure 1-1729 Open the front cover and cartridge door 958 Chapter 1 Removal and replacement ENWW 2. Remove two screws (callout 1). Figure 1-1730 Remove two screws 1 3. Release three tabs (callout 1). Figure 1-1731 Release three tabs 1 ENWW Removal and replacement procedures 959 4. Slide the cover toward the rear of the printer to remove it. Figure 1-1732 Remove the cover Step 2: Remove the DC controller 1. Locate the flat cable connector (callout 1) on the DC controller. IMPORTANT: This connector is a Zero Insertion Force (ZIF) connector that uses a hinged retainer to secure a flat cable. The hinged retainer must be opened to release the flat cable. Figure 1-1733 ZIF connector 1 2. Disconnect all of the connectors (callout 1) on the DC controller. ● 29 wire-harness connectors ● 1 flat cable 960 Chapter 1 Removal and replacement ENWW Reinstallation tip: When the DC controller is reinstalled, connectors J80 and J100 are empty. Figure 1-1734 Disconnect the connectors 3. Remove two screws (callout 1), and then release one tab (callout 2). Figure 1-1735 Remove two screws and release one tab 1 2 ENWW Removal and replacement procedures 961 4. Rotate the DC controller away from the printer (callout 1), slide the DC controller toward the rear of the printer (callout 2) to release one tab (callout 3), and then remove the DC controller. Figure 1-1736 Remove the DC controller 3 2 1 Step 3: Remove the pickup motor 1. Locate the pickup motor (callout 1) Figure 1-1737 Locate the pickup motor 1 962 Chapter 1 Removal and replacement ENWW 2. Disconnect one connector (callout 1), and then remove three screws (callout 2). Figure 1-1738 Disconnect one connector and remove three screws 2 1 3. Rotate the motor towards the front of the printer to release it, and then remove the motor. Figure 1-1739 Release the motor Step 4: Remove the pickup drive assembly 1. ENWW Release the wire harnesses from the retainer (callout 1) located on the lifter-motor side of the pickup drive assembly. Removal and replacement procedures 963 Figure 1-1740 Release wire harnesses from the retainer 1 2. Release the solenoid wire harness (callout 1) from the retainer (callout 2). TIP: Do not damage the wire harness when removing it from the retainer. It might be easier to remove all of the wire harnesses together to release the solenoid wire harness. Figure 1-1741 Release the wire harness from the retainer 2 1 964 Chapter 1 Removal and replacement ENWW 3. Remove five screws (callout 1). Figure 1-1742 Remove five screws 1 4. Remove one e-clip (callout 1). Figure 1-1743 Remove one e-clip 1 ENWW Removal and replacement procedures 965 5. Remove one shaft collar (callout 1). Figure 1-1744 Remove one shaft collar 1 6. Push the drive-gear shaft (located where the e-clip and shaft collar were removed in the previous steps) into the Tray 2 cavity, and then remove it. Figure 1-1745 Remove the drive-gear shaft 966 Chapter 1 Removal and replacement ENWW 7. Two gears located inside the assembly are not captive. Do not lose these gears when handling the assembly. If the gears are dislodged, use the figure below to correctly reinstall them. IMPORTANT: Do not remove the grease from the gears when handling the assembly or the gears. Figure 1-1746 Two gears are not captive 8. Reach inside the printer and push the rear Tray 2 feed roller up into its raised position (this disengages the roller-lifting arm from the clutch gear), and then remove the pickup drive assembly. Figure 1-1747 Remove the pickup drive assembly Step 5: Remove the pickup drive assembly solenoid 1. ENWW Locate the pickup drive assembly solenoid on the pickup drive assembly (callout 1), and then remove one screw (callout 2). Removal and replacement procedures 967 Figure 1-1748 Remove one screw 1 2 2. Remove the solenoid. Figure 1-1749 Remove the solenoid Step 6: Unpack the replacement pickup drive assembly solenoid Unpack the replacement part from the packaging. http://www8.hp.com/us/en/hp-information/environment/product-recycling.html NOTE: HP recommends responsible disposal of the defective part. 968 Chapter 1 Removal and replacement ENWW Figure 1-1750 Recycle and unpack Step 7: Install the pickup drive assembly solenoid 1. Install the solenoid on the pickup drive assembly. Figure 1-1751 Install the solenoid ENWW Removal and replacement procedures 969 2. Make sure that the arm (callout 1) on the solenoid rests in the notch (callout 2) in the cam. Figure 1-1752 Check the solenoid arm position 1 2 3. Install one screw (callout 1). Figure 1-1753 Install one screw 1 Step 8: Install the pickup drive assembly 1. When you install the pickup drive assembly gears and shaft, verify that the gears are seated on the shaft-locking bars and that the shaft collars are correctly positioned in the paper-pickup drive-gear 970 Chapter 1 Removal and replacement ENWW Table 1-5 Pickup drive assembly 2. 1 Pickup drive unit 2 E-clip 3 Bushing 4 23T gear 5 Retard roller drive shaft Reach inside the printer and push the rear Tray 2 feed roller up into its raised position, and then position the pickup drive assembly on the printer. Figure 1-1754 Install the pickup drive assembly ENWW Removal and replacement procedures 971 3. From inside the Tray 2 cavity, install the drive-gear shaft into the pickup drive assembly. Figure 1-1755 Install the drive-gear shaft 4. Install one shaft collar (callout 1). Figure 1-1756 Install one shaft collar 1 972 Chapter 1 Removal and replacement ENWW 5. Install one e-clip (callout 1). Figure 1-1757 Install one e-clip 1 6. Install five screws (callout 1). Figure 1-1758 Remove five screws 1 ENWW Removal and replacement procedures 973 7. Install the solenoid wire harness (callout 1) in the retainer (callout 2). TIP: If you removed all the wire harnesses from the retainer when removing the pickup drive assembly, reinstall these wire harnesses in the retainer now. Figure 1-1759 Install the wire harnesses in the retainer 2 1 8. Install the wire harnesses in the retainer (callout 1) located on the lifter-motor side of the pickup drive assembly. Figure 1-1760 Install the wire harnesses in the retainer 1 Step 9: Install the pickup motor 1. Position the motor on the printer chassis, and then rotate it toward the back of the printer to engage the tabs on the chassis with the motor mounting bracket. 974 Chapter 1 Removal and replacement ENWW Figure 1-1761 Install the pickup motor 2. Connect one connector (callout 1), and then install three screws (callout 2). Figure 1-1762 Connect one connector and install three screws 2 1 Step 10: Install the DC controller 1. ENWW Position the DC controller under the tab (callout 1), and then rotate it (callout 2) toward the printer. Removal and replacement procedures 975 Figure 1-1763 Position the DC controller on the printer 1 2 2. Install two screws (callout 1). Make sure that the tab (callout 2) is snapped into place. Figure 1-1764 Install two screws 1 2 976 Chapter 1 Removal and replacement ENWW 3. Locate the flat cable connector (callout 1) on the DC controller. IMPORTANT: The flat cable connector is a Zero Insertion Force (ZIF) connector that uses a hinged retainer to secure a flat cable. When the flat cable is reinstalled, fully insert the flat cable in the connector between the two white pins (callout 2). Close the hinged retainer (callout 3) to lock the flat cable into the connector and provide proper electrical contact. If the flat cable is not locked into the connector, no electrical contact will occur. Figure 1-1765 ZIF connector 1 3 4. 2 Connect all of the connectors on the DC controller. ● 29 wire-harness connectors ● 1 flat cable Reinstallation tip: Connectors J80 and J100 are empty. Figure 1-1766 Connect the connectors ENWW Removal and replacement procedures 977 Step 11: Install the right cover 1. Note the location of the tabs (callout 1) on the cover that will fit into the slots (callout 2) on the printer. Figure 1-1767 Note location of tabs 2 1 2. Position the front tabs on the right cover slightly behind the right front cover (callout 1), and then rotate the back edge of the cover toward the printer (callout 2). NOTE: The tabs and slots mentioned in the previous step will engage as the cover is rotated into place. Figure 1-1768 Position the front tabs 1 2 978 Chapter 1 Removal and replacement ENWW 3. Slide the cover toward the front of the printer to install it. Figure 1-1769 Slide the cover 4. Install two screws (callout 1). Figure 1-1770 Install two screws 1 ENWW Removal and replacement procedures 979 5. Close the front cover and the cartridge door. Figure 1-1771 Close the front cover and cartridge door 980 Chapter 1 Removal and replacement ENWW Removal and replacement: Pickup drive assembly drive-gear shaft ● Introduction ● Step 1: Remove the right cover ● Step 2: Remove the pickup drive assembly drive-gear shaft ● Step 3: Unpack the replacement pickup drive assembly drive-gear shaft ● Step 4: Install the pickup drive assembly drive-gear shaft ● Step 5: Install the right cover Introduction This document provides the procedures to remove and replace the pickup drive assembly drive-gear shaft. Before performing service Turn the printer power off ◦ Disconnect the power cable. WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the power cord before attempting to service the printer. Use the table below to identify the correct part number for your printer, and then go to www.hp.com/buy/ parts to order the kit. Pickup drive assembly drive-gear shaft part number RL1-3020-000CN Shaft, retard drive Required tools ● #2 Phillips screwdriver with a magnetic tip ● Small, flat-blade screwdriver After performing service Turn the printer power on ◦ Connect the power cable. ◦ Use the power switch to turn the power on. Post service test Make sure that the printer initializes to a Ready state. Print a configuration page to make sure that the printer is functioning correctly. Step 1: Remove the right cover 1. ENWW Open the front cover and the cartridge door. Removal and replacement procedures 981 Figure 1-1772 Open the front cover and cartridge door 2. Remove two screws (callout 1). Figure 1-1773 Remove two screws 1 982 Chapter 1 Removal and replacement ENWW 3. Release three tabs (callout 1). Figure 1-1774 Release three tabs 1 4. Slide the cover toward the rear of the printer to remove it. Figure 1-1775 Remove the cover Step 2: Remove the pickup drive assembly drive-gear shaft 1. ENWW Remove one e-clip (callout 1). Removal and replacement procedures 983 Figure 1-1776 Remove one e-clip 1 2. Remove one shaft collar (callout 1). Figure 1-1777 Remove one shaft collar 1 984 Chapter 1 Removal and replacement ENWW 3. Push the drive-gear shaft (located where the e-clip and shaft collar were removed in the previous steps) into the Tray 2 cavity, and then remove it. Figure 1-1778 Remove the drive-gear shaft Step 3: Unpack the replacement pickup drive assembly drive-gear shaft Unpack the replacement part from the packaging. http://www8.hp.com/us/en/hp-information/environment/product-recycling.html NOTE: HP recommends responsible disposal of the defective part. Figure 1-1779 Recycle and unpack Step 4: Install the pickup drive assembly drive-gear shaft 1. ENWW From inside the Tray 2 cavity, install the drive-gear shaft into the pickup drive assembly. Removal and replacement procedures 985 Figure 1-1780 Install the drive-gear shaft 2. Install one shaft collar (callout 1). Figure 1-1781 Install one shaft collar 1 986 Chapter 1 Removal and replacement ENWW 3. Install one e-clip (callout 1). Figure 1-1782 Install one e-clip 1 Step 5: Install the right cover 1. Note the location of the tabs (callout 1) on the cover that will fit into the slots (callout 2) on the printer. Figure 1-1783 Note location of tabs 2 1 ENWW Removal and replacement procedures 987 2. Position the front tabs on the right cover slightly behind the right front cover (callout 1), and then rotate the back edge of the cover toward the printer (callout 2). NOTE: The tabs and slots mentioned in the previous step will engage as the cover is rotated into place. Figure 1-1784 Position the front tabs 1 2 3. Slide the cover toward the front of the printer to install it. Figure 1-1785 Slide the cover 988 Chapter 1 Removal and replacement ENWW 4. Install two screws (callout 1). Figure 1-1786 Install two screws 1 5. Close the front cover and the cartridge door. Figure 1-1787 Close the front cover and cartridge door ENWW Removal and replacement procedures 989 Removal and replacement: Paper-delivery drive assembly ● Introduction ● Step 1: Remove the duplex accessory ● Step 2: Remove the duplex accessory cover ● Step 3: Remove the rear output bin ● Step 4: Remove the right cover ● Step 5: Remove the top accessory cover ● Step 6: Remove the top cover (M604n/dn, M605n/dn, M606dn only) ● Step 7: Remove the top cover (M605x, M606x only) ● Step 8: Remove the right rear cover ● Step 9: Remove the formatter and formatter case ● Step 10: Remove the paper-delivery assembly ● Step 11: Remove the paper-delivery drive assembly ● Step 12: Unpack the replacement paper-delivery drive assembly ● Step 13: Install the paper-delivery drive assembly ● Step 14: Install the paper-delivery assembly ● Step 15: Install the formatter and formatter case ● Step 16: Install the right rear cover ● Step 17: Install the top cover (M605x, M606x only) ● Step 18: Install the top cover (M604n/dn, M605n/dn, M606dn only) ● Step 19: Install the top accessory cover ● Step 20: Install the right cover ● Step 21: Install the rear output bin ● Step 22: Install the duplex accessory cover ● Step 23: Install the duplex accessory Introduction This document provides the procedures to remove and replace the paper-delivery drive assembly. Before performing service Turn the printer power off ◦ Disconnect the power cable. 990 Chapter 1 Removal and replacement ENWW WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the power cord before attempting to service the printer. Use the table below to identify the correct part number for your printer, and then go to www.hp.com/buy/ parts to order the kit. Paper-delivery drive assembly part number RM2-6318-000CN Paper delivery drive assembly Required tools ● #2 Phillips screwdriver with a magnetic tip ● Small, flat-blade screwdriver After performing service Turn the printer power on ◦ Connect the power cable. ◦ Use the power switch to turn the power on. Post service test Make sure that the printer initializes to a Ready state. Print a configuration page to make sure that the printer is functioning correctly. Step 1: Remove the duplex accessory ▲ Slightly lift up on the duplex accessory, and then pull it completely out of the printer to remove it. Figure 1-1788 Remove the duplex accessory ENWW Removal and replacement procedures 991 NOTE: If the optional duplex accessory is not installed, skip this step and go to Step 2: Remove the duplex accessory cover on page 992. Step 2: Remove the duplex accessory cover NOTE: If the duplex accessory cover is not installed, skip this step and go to Step 3: Remove the rear output bin on page 992. ▲ Pull the duplex accessory cover straight out of the printer to remove it. Figure 1-1789 Remove the duplex accessory cover Step 3: Remove the rear output bin 1. Open the rear output bin, and then squeeze the hinge pin out of its mounting hole. Figure 1-1790 Release the hinge pin 992 Chapter 1 Removal and replacement ENWW 2. Rotate the output bin away from the printer (callout 1) until the right hinge pin is released, and then slide the output bin to the left (callout 2) to remove it. Figure 1-1791 Remove the output bin 1 2 Step 4: Remove the right cover 1. Open the front cover and the cartridge door. Figure 1-1792 Open the front cover and cartridge door ENWW Removal and replacement procedures 993 2. Remove two screws (callout 1). Figure 1-1793 Remove two screws 1 3. Release three tabs (callout 1). Figure 1-1794 Release three tabs 1 994 Chapter 1 Removal and replacement ENWW 4. Slide the cover toward the rear of the printer to remove it. Figure 1-1795 Remove the cover Step 5: Remove the top accessory cover 1. Open the rear output bin. Figure 1-1796 Open the rear output bin ENWW Removal and replacement procedures 995 2. Lift the top accessory cover up and off of the printer. Figure 1-1797 Remove top accessory cover Step 6: Remove the top cover (M604n/dn, M605n/dn, M606dn only) NOTE: For the M605x or M606x product, skip this step and go to Step 7: Remove the top cover (M605x, M606x only) on page 999. 1. Use needle-nose pliers to release the toner-cartridge drive-arm tabs (callout 1). CAUTION: The toner-cartridge drive-arm tabs break easily. TIP: Push the toner-cartridge drive-arm back into the printer to avoid damaging it when you remove the top cover. Figure 1-1798 Release the drive-arm tabs 1 996 Chapter 1 Removal and replacement ENWW 2. Remove three screws (callout 1) on the top of the printer. Figure 1-1799 Remove three screws 1 3. Remove one screw (callout 1) on the right side of the printer. Reinstallation tip: This screw is larger than the screws removed from the top of the printer. Make sure to install the correct screw when reassembling. Figure 1-1800 Remove one screw 1 ENWW Removal and replacement procedures 997 4. Remove one screw (callout 1) on the left side of the printer. Reinstallation tip: This screw is larger than the screws removed from the top of the printer. Make sure to install the correct screw when reassembling. Figure 1-1801 Remove one screw 1 5. Note the location of two tabs on the top output bin (callout 1). These tabs are released in the next step. Figure 1-1802 Location of two tabs 1 998 Chapter 1 Removal and replacement ENWW 6. Release two tabs (callout 1) on the top output bin. Reinstallation tip: Make sure that these tabs are fully seated when the top cover is reinstalled. Figure 1-1803 Release two tabs 7. Lift the top cover up and off of the printer to remove it. Figure 1-1804 Remove the top cover Step 7: Remove the top cover (M605x, M606x only) 1. Use needle-nose pliers to release the toner-cartridge drive-arm tabs (callout 1) and the toner-cartridge door hinge tabs (callout 2). CAUTION: The toner-cartridge drive-arm tabs break easily. TIP: Push the toner-cartridge drive-arm (callout 3) back into the printer to avoid damaging it when you remove the top cover. ENWW Removal and replacement procedures 999 Figure 1-1805 Release the drive-arm and door hinge tabs 1 3 2 2. Remove one screw, and then release the ground wire (callout 1). Figure 1-1806 Release the ground wire 1 1000 Chapter 1 Removal and replacement ENWW 3. Open the formatter case door, and then disconnect two connectors (callout 1). Figure 1-1807 Disconnect two connectors 1 4. Remove three screws (callout 1) on the top of the printer. Figure 1-1808 Remove three screws 1 ENWW Removal and replacement procedures 1001 5. Remove one screw (callout 1) on the right side of the printer. Reinstallation tip: This screw is larger than the screws removed from the top of the printer. Make sure to install the correct screw when reassembling. Figure 1-1809 Remove one screw 1 6. Remove one screw (callout 1) on the left side of the printer. Reinstallation tip: This screw is larger than the screws removed from the top of the printer. Make sure to install the correct screw when reassembling. Figure 1-1810 Remove one screw 1 1002 Chapter 1 Removal and replacement ENWW 7. Note the location of two tabs on the top output bin (callout 1). These tabs are released in the next step. Figure 1-1811 Location of two tabs 1 8. Release two tabs (callout 1) on the top output bin. Reinstallation tip: Make sure that these tabs are fully seated when the top cover is reinstalled. Figure 1-1812 Release two tabs ENWW Removal and replacement procedures 1003 9. On the right side of the printer, release the wire harness and cables (callout 1) from the guides (callout 2). Figure 1-1813 Release cables from guides 2 1 10. Lift the top cover up and off of the printer to remove it. Figure 1-1814 Remove the top cover Step 8: Remove the right rear cover 1. Remove two screws (callout 1). 1004 Chapter 1 Removal and replacement ENWW Figure 1-1815 Remove two screws 1 2. Slide the formatter case about 6.35 mm (.25 in) toward the rear of the printer. CAUTION: The formatter is still connected to the printer by several cables. To avoid damaging the printer, do not slide the formatter case all of the way out of the printer. Figure 1-1816 Slide the formatter case ENWW Removal and replacement procedures 1005 3. Release one tab (callout 1). Figure 1-1817 Release one tab 1 4. Rotate the right rear cover toward the rear output bin to remove it. Figure 1-1818 Rotate the cover Step 9: Remove the formatter and formatter case 1. Open the formatter case door. 1006 Chapter 1 Removal and replacement ENWW Figure 1-1819 Open the formatter case door 2. Locate the flat cable connector (callout 1) on the formatter. IMPORTANT: This connector is a Zero Insertion Force (ZIF) connector that uses a hinged retainer to secure a flat cable. The hinged retainer must be opened to release the flat cable. Figure 1-1820 ZIF connector 1 3. Disconnect all of the connectors on the formatter. The following connectors are empty: ENWW ● J23, J25, J51, and J57 ● J3 (callout 1): This connector is empty on the M604n/dn, M605n/dn, and M606dn models. It holds the touchscreen cable on the M605x and M606x models. ● J18 (callout 2): This connector is empty unless the optional hard-disk drive (HDD) is installed. Removal and replacement procedures 1007 ● J9 (callout 3): This connector is empty unless the optional two internal USB ports accessory is installed. ● J98 (callout 4): This connector is empty unless the optional trusted platform module (TPM) is installed. Figure 1-1821 Disconnect all connectors 1 2 3 4. 4 Remove two screws (callout 1). Figure 1-1822 Remove two screws 1 1008 Chapter 1 Removal and replacement ENWW 5. Remove the wires and cables (callout 1) from the opening (callout 2) in the top of the formatter case. Figure 1-1823 Remove the wires from the formatter case 1 2 6. When removing the formatter case in the next step, make sure that the flat cable and wire harness (callout 1) slide through the openings (callout 2) in the formatter case. Figure 1-1824 Feed cables through the openings 1 2 ENWW Removal and replacement procedures 1009 7. Slide the formatter case toward the back of the printer to remove it. Figure 1-1825 Remove formatter case Step 10: Remove the paper-delivery assembly 1. Remove one screw (callout 1), and then release two tabs (callout 2). Figure 1-1826 Remove one screw and release two tabs 2 1 1010 Chapter 1 Removal and replacement ENWW 2. Rotate the top of the guide away from the printer (callout 1), push up on the guide to release it (callout 2), and then remove the guide. Figure 1-1827 Remove the guide 1 1 2 3. 2 Use a small flat-blade screwdriver to release the locking pin on the shaft lock, and then rotate the lock counter clockwise until the inner retaining tab (gear side) aligns with the hole in the paper-delivery assembly frame. Slide the shaft lock to the right and remove it to release the gear shaft from the paper-delivery assembly. CAUTION: Do not break the shaft lock. A replacement is not provided with a new paper-delivery assembly. NOTE: Save the shaft lock for installation on the replacement paper-delivery assembly. Figure 1-1828 Remove the shaft lock ENWW Removal and replacement procedures 1011 4. Lift up the gear end of the paper-delivery assembly slightly, and then slide the assembly toward the formatter-side of the printer to remove it. CAUTION: The output-bin-sensor cable is routed through a notch on the paper-delivery assembly at the gear end of the assembly. When you remove the assembly, carefully remove the cable from the notch to avoid damage to the cable. Figure 1-1829 Remove the paper-delivery assembly 1 2 Step 11: Remove the paper-delivery drive assembly 1. Remove four screws (callout 1). Figure 1-1830 Remove four screws 1 1012 Chapter 1 Removal and replacement ENWW 2. Remove the paper-delivery drive assembly. Figure 1-1831 Remove the paper-delivery drive assembly Step 12: Unpack the replacement paper-delivery drive assembly Unpack the replacement part from the packaging. http://www8.hp.com/us/en/hp-information/environment/product-recycling.html NOTE: HP recommends responsible disposal of the defective part. Figure 1-1832 Recycle and unpack Step 13: Install the paper-delivery drive assembly 1. ENWW When installing the paper-delivery drive assembly in the next step, make sure that the end of the shaft (callout 1) fits in the hole (callout 2) in the printer. Removal and replacement procedures 1013 Figure 1-1833 Position the paper-delivery drive assembly 1 2 2. Install the paper-delivery drive assembly on the printer. Figure 1-1834 Install the paper-delivery drive assembly 1014 Chapter 1 Removal and replacement ENWW 3. Install four screws (callout 1). Figure 1-1835 Install four screws 1 Step 14: Install the paper-delivery assembly 1. Make sure that the output-bin sensor is not dislodged when the paper-deliver assembly is reinstalled. Figure 1-1836 Check the output-bin sensor ENWW Removal and replacement procedures 1015 2. Position the right side of the paper-delivery assembly against the printer (callout 1), and then lower the gear end of the assembly into place (callout 2). NOTE: Make sure that the output-bin-sensor cable is routed through the notch on the paper-delivery assembly at the gear end of the assembly. Figure 1-1837 Position the paper-delivery assembly 2 1 3. To install the shaft lock on the replacement paper-delivery assembly, position the lock on the paperdelivery assembly so that the inner retaining tab (gear side) aligns with the hole in the paper-delivery assembly frame. Rotate the lock to the right until the locking pin on the shaft lock is fully seated in the hole on the paper-delivery assembly. Figure 1-1838 Install the shaft lock 1016 Chapter 1 Removal and replacement ENWW 4. Position the lower edge of the guide in the printer (callout 1), and then rotate the top of the guide toward the printer (callout 2) to install it. Figure 1-1839 Install the guide 1 1 2 2 5. Install two tabs (callout 1), and then install one screw (callout 2). Figure 1-1840 Remove one screw and release two tabs 1 2 Step 15: Install the formatter and formatter case 1. ENWW Position the formatter case on the printer. Make sure that the flat cable and wire harness (callout 1) are positioned through the openings (callout 2) in the formatter case. Removal and replacement procedures 1017 Figure 1-1841 Position the formatter case 1 2 2. Make sure that the metal tabs on the printer are positioned into the slots on the formatter case (callout 1), and then slide the formatter case toward the front of the printer (callout 2) to install it. Figure 1-1842 Install the formatter case 1 1018 Chapter 1 Removal and replacement 2 ENWW 3. Position the wires and cables (callout 1) in the opening (callout 2) in the top of the formatter case. Figure 1-1843 Position the wires in the formatter case 1 4. 2 Install two screws (callout 1). Figure 1-1844 Install two screws 1 ENWW Removal and replacement procedures 1019 5. Locate the flat cable connector (callout 1) on the formatter. IMPORTANT: The flat cable connector is a Zero Insertion Force (ZIF) connector that uses a hinged retainer to secure a flat cable. When the flat cable is reinstalled, fully insert the flat cable in the connector between the two white pins (callout 2). Close the hinged retainer (callout 3) to lock the flat cable into the connector and provide proper electrical contact. If the flat cable is not locked into the connector, no electrical contact will occur. Figure 1-1845 ZIF connector 1 2 6. 3 Connect all of the connectors on the formatter. The following connectors are empty: ● J23, J25, J51, and J57 ● J3 (callout 1): This connector is empty on the M604n/dn, M605n/dn, and M606dn models. It holds the touchscreen cable on the M605x and M606x models. ● J18 (callout 2): This connector is empty unless the optional hard-disk-drive (HDD) is installed. ● J9 (callout 3): This connector is empty unless the optional two internal USB ports accessory is installed. ● J98 (callout 4): This connector is empty unless the optional trusted platform module (TPM) is installed. 1020 Chapter 1 Removal and replacement ENWW Figure 1-1846 Connect all connectors 1 2 3 7. 4 Close the formatter case door. Figure 1-1847 Close the formatter case door Step 16: Install the right rear cover 1. ENWW Insert the tabs (callout 1) on the right rear cover into the slots (callout 2) on the printer. Rotate the cover toward the right side of the printer. Removal and replacement procedures 1021 Figure 1-1848 Position the tabs and rotate 1 2 2. Make sure that the tab (callout 1) snaps into place. Figure 1-1849 Install one tab 1 1022 Chapter 1 Removal and replacement ENWW 3. Open the formatter case door. Figure 1-1850 Open the formatter case door 4. Before sliding the formatter case into place, make sure that the metal tabs on the printer are positioned into the slots on the formatter case (callout 1), and then slide the formatter case toward the front of the printer (callout 2) to install it. Figure 1-1851 Slide the formatter case into place 1 2 ENWW Removal and replacement procedures 1023 5. Make sure that all of the cables and wire harnesses are seated securely in their connectors on the formatter. Figure 1-1852 Check connectors 6. Close the formatter case door. Figure 1-1853 Close the formatter case door 1024 Chapter 1 Removal and replacement ENWW 7. Install two screws (callout 1). Figure 1-1854 Install two screws 1 Step 17: Install the top cover (M605x, M606x only) NOTE: For the M604n/dn, M605n/dn, or M606dn product, skip this step and go to Step 18: Install the top cover (M604n/dn, M605n/dn, M606dn only) on page 1030. 1. Lower the top cover onto the printer. Figure 1-1855 Lower the top cover ENWW Removal and replacement procedures 1025 2. On the right side of the printer, make sure that the wire harness and cables (callout 1) are properly routed through the guides (callout 2). Figure 1-1856 Install cables in guides 2 1 3. Install two tabs (callout 1) on the top output bin into two slots (callout 2) in the printer. Make sure that the tabs snap into place. Figure 1-1857 Install two tabs 1 2 1026 Chapter 1 Removal and replacement ENWW 4. Install one screw (callout 1) on the left side of the printer. Reinstallation tip: This screw is larger than the screws removed from the top of the printer. Make sure to install the correct screw. Figure 1-1858 Install one screw 1 5. Install one screw (callout 1) on the right side of the printer. Reinstallation tip: This screw is larger than the screws removed from the top of the printer. Make sure to install the correct screw. Figure 1-1859 Install one screw 1 ENWW Removal and replacement procedures 1027 6. Install three screws (callout 1) on the top of the printer. Figure 1-1860 Install three screws 1 7. Connect two connectors (callout 1). Figure 1-1861 Connect two connectors 1 1028 Chapter 1 Removal and replacement ENWW 8. Install one screw to attach the ground wire (callout 1). Figure 1-1862 Install the ground wire 1 9. If the toner-cartridge door hinge comes off of the top cover, reattach the hinge by sliding the hole (callout 1) in the hinge onto the tab (callout 2) on the top cover. Figure 1-1863 Reattach the door hinge 2 1 ENWW Removal and replacement procedures 1029 10. Install the toner-cartridge drive-arm (callout 1) and the toner-cartridge door hinge (callout 2) by pressing them onto the tabs. NOTE: It might be necessary to lift the drive arm (callout 3) up in order to reattach it. CAUTION: The toner-cartridge drive-arm tabs break easily. Figure 1-1864 Install the drive-arm and door hinge tabs 1 3 2 Step 18: Install the top cover (M604n/dn, M605n/dn, M606dn only) 1. Lower the top cover onto the printer. Figure 1-1865 Lower the top cover 1030 Chapter 1 Removal and replacement ENWW 2. Install two tabs (callout 1) on the top output bin into two slots (callout 2) in the printer. Make sure that the tabs snap into place. Figure 1-1866 Install two tabs 1 2 3. Install one screw (callout 1) on the left side of the printer. Reinstallation tip: This screw is larger than the screws removed from the top of the printer. Make sure to install the correct screw. Figure 1-1867 Install one screw 1 ENWW Removal and replacement procedures 1031 4. Install one screw (callout 1) on the right side of the printer. Reinstallation tip: This screw is larger than the screws removed from the top of the printer. Make sure to install the correct screw. Figure 1-1868 Install one screw 1 5. Install three screws (callout 1) on the top of the printer. Figure 1-1869 Install three screws 1 1032 Chapter 1 Removal and replacement ENWW 6. Install the toner-cartridge drive-arm (callout 1) by pressing it onto the tabs. NOTE: It might be necessary to lift the drive arm up in order to reattach it. CAUTION: The toner-cartridge drive-arm tabs break easily. Figure 1-1870 Install the drive-arm tabs 1 Step 19: Install the top accessory cover 1. Align the tabs (callout 1) on the top accessory cover with the slots (callout 2) in the top cover. Figure 1-1871 Align the tabs and slots 1 2 ENWW Removal and replacement procedures 1033 2. Place the top accessory on top of the printer, and then press down to install it. Figure 1-1872 Install the top accessory cover 3. Close the rear output bin. Figure 1-1873 Close the rear output bin Step 20: Install the right cover 1. Note the location of the tabs (callout 1) on the cover that will fit into the slots (callout 2) on the printer. 1034 Chapter 1 Removal and replacement ENWW Figure 1-1874 Note location of tabs 2 1 2. Position the front tabs on the right cover slightly behind the right front cover (callout 1), and then rotate the back edge of the cover toward the printer (callout 2). NOTE: The tabs and slots mentioned in the previous step will engage as the cover is rotated into place. Figure 1-1875 Position the front tabs 1 2 ENWW Removal and replacement procedures 1035 3. Slide the cover toward the front of the printer to install it. Figure 1-1876 Slide the cover 4. Install two screws (callout 1). Figure 1-1877 Install two screws 1 1036 Chapter 1 Removal and replacement ENWW 5. Close the front cover and the cartridge door. Figure 1-1878 Close the front cover and cartridge door Step 21: Install the rear output bin 1. Install the right hinge pin (callout 1), and then rotate the output bin toward the printer (callout 2). Figure 1-1879 Position the output bin 2 ENWW 1 Removal and replacement procedures 1037 2. Make sure that the left hinge pin is installed in the mounting hole. Figure 1-1880 Install left hinge pin Step 22: Install the duplex accessory cover NOTE: If the duplex accessory cover was not removed, skip this step and go to Step 23: Install the duplex accessory on page 1038. ▲ Slide the duplex accessory cover straight into the printer to install it. Figure 1-1881 Install the duplex accessory cover Step 23: Install the duplex accessory NOTE: ▲ If the optional duplex accessory was not removed, skip this step. Slide the duplex accessory straight into the printer to install it. 1038 Chapter 1 Removal and replacement ENWW Figure 1-1882 Install the duplex accessory ENWW Removal and replacement procedures 1039 Removal and replacement: Tag holder assembly ● Introduction ● Step 1: Remove the duplex accessory ● Step 2: Remove the duplex accessory cover ● Step 3: Remove the Tray 2 extension door ● Step 4: Remove the rear output bin ● Step 5: Remove the fuser ● Step 6: Remove the right cover ● Step 7: Remove the top accessory cover ● Step 8: Remove the top cover (M604n/dn, M605n/dn, M606dn only) ● Step 9: Remove the top cover (M605x, M606x only) ● Step 10: Remove the left cover ● Step 11: Remove the formatter and formatter case ● Step 12: Remove the power supply ● Step 13: Remove the laser/scanner ● Step 14: Remove the tag holder assembly ● Step 15: Unpack the replacement tag holder assembly ● Step 16: Install the tag holder assembly ● Step 17: Install the laser/scanner ● Step 18: Install the power supply ● Step 19: Install the formatter and formatter case ● Step 20: Install the left cover ● Step 21: Install the top cover (M605x, M606x only) ● Step 22: Install the top cover (M604n/dn, M605n/dn, M606dn only) ● Step 23: Install the top accessory cover ● Step 24: Install the right cover ● Step 25: Install the fuser ● Step 26: Install the rear output bin ● Step 27: Install the Tray 2 extension door ● Step 28: Install the duplex accessory cover ● Step 29: Install the duplex accessory 1040 Chapter 1 Removal and replacement ENWW Introduction This document provides the procedures to remove and replace the tag holder assembly. Before performing service Turn the printer power off ◦ Disconnect the power cable. WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the power cord before attempting to service the printer. Use the table below to identify the correct part number for your printer, and then go to www.hp.com/buy/ parts to order the kit. Tag holder assembly part number RM1-4539-000CN Tag holder assembly Required tools ● #2 Phillips screwdriver with a magnetic tip ● Small, flat-blade screwdriver ● Short-shaft screwdriver After performing service Turn the printer power on ◦ Connect the power cable. ◦ Use the power switch to turn the power on. Post service test Make sure that the printer initializes to a Ready state. Print a configuration page to make sure that the printer is functioning correctly. Step 1: Remove the duplex accessory NOTE: If the optional duplex accessory is not installed, skip this step and go to Step 2: Remove the duplex accessory cover on page 1042. ▲ ENWW Slightly lift up on the duplex accessory, and then pull it completely out of the printer to remove it. Removal and replacement procedures 1041 Figure 1-1883 Remove the duplex accessory Step 2: Remove the duplex accessory cover NOTE: If the duplex accessory cover is not installed, skip this step and go to Step 3: Remove the Tray 2 extension door on page 1042. ▲ Pull the duplex accessory cover straight out of the printer to remove it. Figure 1-1884 Remove the duplex accessory cover Step 3: Remove the Tray 2 extension door 1. Carefully flex the Tray 2 extension door to release the hinge pin (callout 1) near the power-cord side of the printer. 1042 Chapter 1 Removal and replacement ENWW Figure 1-1885 Release the hinge pin 1 2. Rotate the Tray 2 extension door to the horizontal position, and then pull up on the keyed hinge pin (callout 1) to release the door. Remove the Tray 2 extension door. Figure 1-1886 Remove the Tray 2 extension door 1 Step 4: Remove the rear output bin 1. ENWW Open the rear output bin, and then squeeze the hinge pin out of its mounting hole. Removal and replacement procedures 1043 Figure 1-1887 Release the hinge pin 2. Rotate the output bin away from the printer (callout 1) until the right hinge pin is released, and then slide the output bin to the left (callout 2) to remove it. Figure 1-1888 Remove the output bin 1 2 Step 5: Remove the fuser WARNING! The fuser might be very hot. After turning off the printer power, allow the fuser to cool for at least 5 minutes before removing it. 1. Squeeze the blue fuser-release tabs (callout 1). 1044 Chapter 1 Removal and replacement ENWW Figure 1-1889 Squeeze the blue fuser-release tabs 1 2. Pull the fuser straight back and out of the printer. Figure 1-1890 Remove the fuser Step 6: Remove the right cover 1. ENWW Open the front cover and the cartridge door. Removal and replacement procedures 1045 Figure 1-1891 Open the front cover and cartridge door 2. Remove two screws (callout 1). Figure 1-1892 Remove two screws 1 1046 Chapter 1 Removal and replacement ENWW 3. Release three tabs (callout 1). Figure 1-1893 Release three tabs 1 4. Slide the cover toward the rear of the printer to remove it. Figure 1-1894 Remove the cover Step 7: Remove the top accessory cover 1. ENWW Open the rear output bin. Removal and replacement procedures 1047 Figure 1-1895 Open the rear output bin 2. Lift the top accessory cover up and off of the printer. Figure 1-1896 Remove top accessory cover Step 8: Remove the top cover (M604n/dn, M605n/dn, M606dn only) NOTE: For the M605x or M606x, product, skip this step and go to Step 9: Remove the top cover (M605x, M606x only) on page 1052. 1. Use needle-nose pliers to release the toner-cartridge drive-arm tabs (callout 1). CAUTION: The toner-cartridge drive-arm tabs break easily. TIP: Push the toner-cartridge drive-arm back into the printer to avoid damaging it when you remove the top cover. 1048 Chapter 1 Removal and replacement ENWW Figure 1-1897 Release the drive-arm tabs 1 2. Remove three screws (callout 1) on the top of the printer. Figure 1-1898 Remove three screws 1 ENWW Removal and replacement procedures 1049 3. Remove one screw (callout 1) on the right side of the printer. Reinstallation tip: This screw is larger than the screws removed from the top of the printer. Make sure to install the correct screw when reassembling. Figure 1-1899 Remove one screw 1 4. Remove one screw (callout 1) on the left side of the printer. Reinstallation tip: This screw is larger than the screws removed from the top of the printer. Make sure to install the correct screw when reassembling. Figure 1-1900 Remove one screw 1 1050 Chapter 1 Removal and replacement ENWW 5. Note the location of two tabs on the top output bin (callout 1). These tabs are released in the next step. Figure 1-1901 Location of two tabs 1 6. Release two tabs (callout 1) on the top output bin. Reinstallation tip: Make sure that these tabs are fully seated when the top cover is reinstalled. Figure 1-1902 Release two tabs ENWW Removal and replacement procedures 1051 7. Lift the top cover up and off of the printer to remove it. Figure 1-1903 Remove the top cover Step 9: Remove the top cover (M605x, M606x only) 1. Use needle-nose pliers to release the toner-cartridge drive-arm tabs (callout 1) and the toner-cartridge door hinge tabs (callout 2). CAUTION: The toner-cartridge drive-arm tabs break easily. TIP: Push the toner-cartridge drive-arm (callout 3) back into the printer to avoid damaging it when you remove the top cover. Figure 1-1904 Release the drive-arm and door hinge tabs 1 3 2 1052 Chapter 1 Removal and replacement ENWW 2. Remove one screw, and then release the ground wire (callout 1). Figure 1-1905 Release the ground wire 1 3. Open the formatter case door, and then disconnect two connectors (callout 1). Figure 1-1906 Disconnect two connectors 1 ENWW Removal and replacement procedures 1053 4. Remove three screws (callout 1) on the top of the printer. Figure 1-1907 Remove three screws 1 5. Remove one screw (callout 1) on the right side of the printer. Reinstallation tip: This screw is larger than the screws removed from the top of the printer. Make sure to install the correct screw when reassembling. Figure 1-1908 Remove one screw 1 1054 Chapter 1 Removal and replacement ENWW 6. Remove one screw (callout 1) on the left side of the printer. Reinstallation tip: This screw is larger than the screws removed from the top of the printer. Make sure to install the correct screw when reassembling. Figure 1-1909 Remove one screw 1 7. Note the location of two tabs on the top output bin (callout 1). These tabs are released in the next step. Figure 1-1910 Location of two tabs 1 ENWW Removal and replacement procedures 1055 8. Release two tabs (callout 1) on the top output bin. Reinstallation tip: Make sure that these tabs are fully seated when the top cover is reinstalled. Figure 1-1911 Release two tabs 9. On the right side of the printer, release the wire harness and cables (callout 1) from the guides (callout 2). Figure 1-1912 Release cables from guides 2 1 1056 Chapter 1 Removal and replacement ENWW 10. Lift the top cover up and off of the printer to remove it. Figure 1-1913 Remove the top cover Step 10: Remove the left cover 1. Remove one screw (callout 1). Figure 1-1914 Remove one screw 1 ENWW Removal and replacement procedures 1057 2. Remove the left front inside cover. Figure 1-1915 Remove the left front inside cover 3. Release one tab (callout 1) on the top of the cover. Figure 1-1916 Release one tab 1 1058 Chapter 1 Removal and replacement ENWW 4. Release one tab (callout 1) on the front of the cover. Figure 1-1917 Release one tab 1 5. Rotate the top of the cover away (callout 1) from the printer, and then lift the cover up (callout 2) to remove it. Figure 1-1918 Remove the cover 1 2 Step 11: Remove the formatter and formatter case 1. ENWW Open the formatter case door. Removal and replacement procedures 1059 Figure 1-1919 Open the formatter case door 2. Locate the flat cable connector (callout 1) on the formatter. IMPORTANT: This connector is a Zero Insertion Force (ZIF) connector that uses a hinged retainer to secure a flat cable. The hinged retainer must be opened to release the flat cable. Figure 1-1920 ZIF connector 1 3. Disconnect all of the connectors on the formatter. The following connectors are empty: ● J23, J25, J51, and J57 ● J3 (callout 1): This connector is empty on the M604n/dn, M605n/dn, and M606dn models. It holds the touchscreen cable on the M605x and M606x models. ● J18 (callout 2): This connector is empty unless the optional hard-disk drive (HDD) is installed. 1060 Chapter 1 Removal and replacement ENWW ● J9 (callout 3): This connector is empty unless the optional two internal USB ports accessory is installed. ● J98 (callout 4): This connector is empty unless the optional trusted platform module (TPM) is installed. Figure 1-1921 Disconnect all connectors 1 2 3 4. 4 Remove two screws (callout 1). Figure 1-1922 Remove two screws 1 ENWW Removal and replacement procedures 1061 5. Remove the wires and cables (callout 1) from the opening (callout 2) in the top of the formatter case. Figure 1-1923 Remove the wires from the formatter case 1 2 6. When removing the formatter case in the next step, make sure that the flat cable and wire harness (callout 1) slide through the openings (callout 2) in the formatter case. Figure 1-1924 Feed cables through the openings 1 2 1062 Chapter 1 Removal and replacement ENWW 7. Slide the formatter case toward the back of the printer to remove it. Figure 1-1925 Remove formatter case Step 12: Remove the power supply 1. Remove one screw (callout 1), and then release one tab (callout 2). Figure 1-1926 Remove one screw and release one tab 1 2 ENWW Removal and replacement procedures 1063 2. Slide the tray guide towards the rear of the printer to remove it. Figure 1-1927 Remove the tray guide 3. Remove four screws (callout 1) and one grounding screw (callout 2). WARNING! When reinstalling the power supply, you must use a grounding screw to secure the AC outlet to the printer chassis. Figure 1-1928 Remove four screws and grounding screw 1 2 1064 Chapter 1 Removal and replacement ENWW 4. Disconnect seven wire-harness connectors (callout 1; J30, J82, J84, J85, J95, J96, and J98). Figure 1-1929 Disconnect seven wire-harness connectors 1 5. Remove two screws (printer left side; callout 1) and then remove the fan-cover plate (callout 2). Figure 1-1930 Remove two screws and fan cover plate 2 1 ENWW Removal and replacement procedures 1065 6. Disconnect three wire-harness connectors (printer left side; callout 1) and then remove four screws (callout 2). Reinstallation tip: One screw (callout 3) is a different type than the others. Make sure that you replace the screws in the correct position. Figure 1-1931 Disconnect three connectors and remove four screws 2 3 7. 1 Feed the cables that were disconnected earlier through the opening in the right side of the chassis under the power-supply assembly. Figure 1-1932 Feed the cables through the opening 1066 Chapter 1 Removal and replacement ENWW 8. Grasp the power-supply assembly, lift it up slightly, and then pull it straight out of the chassis to remove it. CAUTION: Make sure that the four rubber belts and plastic rollers on the feed-guide assembly (mounted to the top of the power supply) remain in place. These belts and rollers can easily become dislodged and you might lose them. Figure 1-1933 Remove the power supply Step 13: Remove the laser/scanner 1. Disconnect one connector (callout 1; J86) from the DC controller. Figure 1-1934 Disconnect one connector 1 ENWW Removal and replacement procedures 1067 2. Release the laser/scanner wire-harness from the wire guide (callout 1). Figure 1-1935 Release the laser/scanner wire-harness 1 3. Remove four screws (callout 1). Figure 1-1936 Remove four screws 1 1068 Chapter 1 Removal and replacement ENWW 4. Remove one grounding clip (callout 1). Figure 1-1937 Remove one grounding clip 1 5. Disconnect one connector (callout 1). Figure 1-1938 Disconnect one connector 1 ENWW Removal and replacement procedures 1069 6. Carefully lift the laser/scanner up and out of the printer. Make sure that the laser/scanner does not catch or snag the wires along the bottom of the assembly when you remove it. Figure 1-1939 Remove the laser/scanner Step 14: Remove the tag holder assembly 1. Disconnect one connector (J74; callout 1). Figure 1-1940 Disconnect one connector 1 1070 Chapter 1 Removal and replacement ENWW 2. Remove the wire harness (callout 1) from the guides (callout 2). Figure 1-1941 Remove the wire harness from the guides 2 1 3. Remove the wire harness (callout 1) through the top guide (callout 2). Figure 1-1942 Remove the wire harness through the top guide 2 1 ENWW Removal and replacement procedures 1071 4. Remove the wire harness (callout 1) from the guides (callout 2), and then insert the wire harness and connector completely through the opening in the sheet metal (callout 3). Figure 1-1943 Remove the wire harness from the guides and insert through opening 1 2 3 5. Inside the toner-cartridge cavity, use a short-shaft screwdriver to remove one screw (callout 1). Figure 1-1944 Remove one screw 1 1072 Chapter 1 Removal and replacement ENWW 6. Slide the tag holder assembly (callout 1) away from the printer. Figure 1-1945 Slide the tag holder assembly 1 7. Remove the tag holder assembly. Figure 1-1946 Remove the tag holder assembly Step 15: Unpack the replacement tag holder assembly Unpack the replacement part from the packaging. http://www8.hp.com/us/en/hp-information/environment/product-recycling.html NOTE: ENWW HP recommends responsible disposal of the defective part. Removal and replacement procedures 1073 Figure 1-1947 Recycle and unpack Step 16: Install the tag holder assembly 1. Align the tabs (callout 1) on the tag holder assembly with the slots (callout 2) in the printer. Figure 1-1948 Align the tabs and slots 2 1 1074 Chapter 1 Removal and replacement ENWW 2. Slide the tag assembly into the printer to install it. Figure 1-1949 Install the tag assembly 3. Inside the toner-cartridge cavity, use a short-shaft screwdriver to install one screw (callout 1). Figure 1-1950 Install one screw 1 ENWW Removal and replacement procedures 1075 4. Insert the wire harness and connector through the opening in the sheet metal (callout 1), and then install the wire harness in the guides (callout 2). Figure 1-1951 Insert the wire harness through the opening and install in the guides 2 1 5. Install the wire harness (callout 1) through the top guide (callout 2). Figure 1-1952 Install the wire harness through the top guide 1 2 1076 Chapter 1 Removal and replacement ENWW 6. Install the wire harness (callout 1) in the guides (callout 2). Figure 1-1953 Install the wire harness in the guides 2 1 7. Connect one connector (J74; callout 1). Figure 1-1954 Connect one connector 1 Step 17: Install the laser/scanner 1. ENWW Position the air duct (callout 1) so that each end (callout 2) fits correctly over the plastic locator tabs on the printer. Removal and replacement procedures 1077 Figure 1-1955 Position the air duct 1 2 2. Position the laser scanner in the printer. Make sure that the laser/scanner shutter (callout 1) moves freely. Figure 1-1956 Install the laser/scanner and check the shutter 1 1078 Chapter 1 Removal and replacement ENWW 3. Connect one connector (callout 1). Figure 1-1957 Connect one connector 1 4. Install the grounding clip (callout 1) above the screw mounting hole. Figure 1-1958 Install the grounding clip 1 ENWW Removal and replacement procedures 1079 5. Install four screws (callout 1). Figure 1-1959 Install four screws 1 6. Install the laser/scanner wire-harness in the wire guide (callout 1). CAUTION: Make sure that the wire-harnesses are correctly routed through the wire guides. If the wireharnesses are not correctly routed, they can be damaged when the top cover is installed. Figure 1-1960 Install the laser/scanner wire-harness in the wire guide 1 1080 Chapter 1 Removal and replacement ENWW 7. Connect one connector (callout 1; J86). Figure 1-1961 Connect one connector 1 Step 18: Install the power supply 1. Slide the power-supply assembly into the printer. Figure 1-1962 Install the power supply ENWW Removal and replacement procedures 1081 2. Install the cables into the opening in the right side of the chassis under the power-supply assembly. CAUTION: Make sure that the four rubber belts and plastic rollers on the feed-guide assembly (mounted to the top of the power supply) remain in place. These belts and rollers can easily become dislodged and you might lose them. Figure 1-1963 Install the cables 3. Connect three wire-harness connectors (printer left side; callout 1) and then install four screws (callout 2). NOTE: One screw (callout 3) is a different type than the others. Make sure that you replace the screws in the correct position. Figure 1-1964 Connect three connectors and install four screws 2 3 1082 Chapter 1 Removal and replacement 1 ENWW 4. Position the fan-cover plate (callout 1) on the printer, and then install two screws (callout 2). Figure 1-1965 Install the fan cover plate 1 2 5. Connect seven wire-harness connectors (callout 1; J30, J82, J84, J85, J95, J96, and J98). Figure 1-1966 Connect seven wire-harness connectors 1 ENWW Removal and replacement procedures 1083 6. Install four screws (callout 1) and one grounding screw (callout 2). WARNING! You must use a grounding screw to secure the AC outlet to the printer chassis. Figure 1-1967 Install four screws and grounding screw 1 2 7. Position the power-supply PCA guide inside the printer. Figure 1-1968 Install the power-supply PCA guide 1084 Chapter 1 Removal and replacement ENWW 8. Install one tab (callout 1), and then install one screw (callout 2). Figure 1-1969 Install one tab and one screw 2 1 Step 19: Install the formatter and formatter case 1. Position the formatter case on the printer. Make sure that the flat cable and wire harness (callout 1) are positioned through the openings (callout 2) in the formatter case. Figure 1-1970 Position the formatter case 1 2 ENWW Removal and replacement procedures 1085 2. Make sure that the metal tabs on the printer are positioned into the slots on the formatter case (callout 1), and then slide the formatter case toward the front of the printer (callout 2) to install it. Figure 1-1971 Install the formatter case 2 1 3. Position the wires and cables (callout 1) in the opening (callout 2) in the top of the formatter case. Figure 1-1972 Position the wires in the formatter case 1 1086 Chapter 1 Removal and replacement 2 ENWW 4. Install two screws (callout 1). Figure 1-1973 Install two screws 1 5. Locate the flat cable connector (callout 1) on the formatter. IMPORTANT: The flat cable connector is a Zero Insertion Force (ZIF) connector that uses a hinged retainer to secure a flat cable. When the flat cable is reinstalled, fully insert the flat cable in the connector between the two white pins (callout 2). Close the hinged retainer (callout 3) to lock the flat cable into the connector and provide proper electrical contact. If the flat cable is not locked into the connector, no electrical contact will occur. Figure 1-1974 ZIF connector 1 2 6. ENWW 3 Connect all of the connectors on the formatter. Removal and replacement procedures 1087 The following connectors are empty: ● J23, J25, J51, and J57 ● J3 (callout 1): This connector is empty on the M604n/dn, M605n/dn, and M606dn models. It holds the touchscreen cable on the M605x and M606x models. ● J18 (callout 2): This connector is empty unless the optional hard-disk-drive (HDD) is installed. ● J9 (callout 3): This connector is empty unless the optional two internal USB ports accessory is installed. ● J98 (callout 4): This connector is empty unless the optional trusted platform module (TPM) is installed. Figure 1-1975 Connect all connectors 1 2 3 7. 4 Close the formatter case door. Figure 1-1976 Close the formatter case door 1088 Chapter 1 Removal and replacement ENWW Step 20: Install the left cover 1. Note the location of the tabs (callout 1) on the bottom of the left cover that will fit into the slots (callout 2) in the sheet-metal frame. Figure 1-1977 Note location of tabs 2 1 2. Position the tabs in the slots mentioned in the previous step (callout 1), and then rotate the left cover toward the printer (callout 2). Figure 1-1978 Rotate the cover into place 2 1 ENWW Removal and replacement procedures 1089 3. Make sure that the tab (callout 1) on the front of the cover snaps into place. Figure 1-1979 Install one tab 1 4. Make sure that the tab (callout 1) on the top of the cover snaps into place. Figure 1-1980 Install one tab 1 1090 Chapter 1 Removal and replacement ENWW 5. Position the left front inside cover on the printer. Figure 1-1981 Install the left front inside cover 6. Install one screw (callout 1). Figure 1-1982 Install one screw 1 Step 21: Install the top cover (M605x, M606x only) NOTE: For the M604n/dn, M605n/dn, or M606dn product, skip this step and go to Step 22: Install the top cover (M604n/dn, M605n/dn, M606dn only) on page 1096. 1. ENWW Lower the top cover onto the printer. Removal and replacement procedures 1091 Figure 1-1983 Lower the top cover 2. On the right side of the printer, make sure that the wire harness and cables (callout 1) are properly routed through the guides (callout 2). Figure 1-1984 Install cables in guides 2 1 1092 Chapter 1 Removal and replacement ENWW 3. Install two tabs (callout 1) on the top output bin into two slots (callout 2) in the printer. Make sure that the tabs snap into place. Figure 1-1985 Install two tabs 1 2 4. Install one screw (callout 1) on the left side of the printer. Reinstallation tip: This screw is larger than the screws removed from the top of the printer. Make sure to install the correct screw. Figure 1-1986 Install one screw 1 ENWW Removal and replacement procedures 1093 5. Install one screw (callout 1) on the right side of the printer. Reinstallation tip: This screw is larger than the screws removed from the top of the printer. Make sure to install the correct screw. Figure 1-1987 Install one screw 1 6. Install three screws (callout 1) on the top of the printer. Figure 1-1988 Install three screws 1 1094 Chapter 1 Removal and replacement ENWW 7. Connect two connectors (callout 1). Figure 1-1989 Connect two connectors 1 8. Install one screw to attach the ground wire (callout 1). Figure 1-1990 Install the ground wire 1 ENWW Removal and replacement procedures 1095 9. If the toner-cartridge door hinge comes off of the top cover, reattach the hinge by sliding the hole (callout 1) in the hinge onto the tab (callout 2) on the top cover. Figure 1-1991 Reattach the door hinge 2 1 10. Install the toner-cartridge drive-arm (callout 1) and the toner-cartridge door hinge (callout 2) by pressing them onto the tabs. NOTE: It might be necessary to lift the drive arm (callout 3) up in order to reattach it. CAUTION: The toner-cartridge drive-arm tabs break easily. Figure 1-1992 Install the drive-arm and door hinge tabs 1 3 2 Step 22: Install the top cover (M604n/dn, M605n/dn, M606dn only) 1. Lower the top cover onto the printer. 1096 Chapter 1 Removal and replacement ENWW Figure 1-1993 Lower the top cover 2. Install two tabs (callout 1) on the top output bin into two slots (callout 2) in the printer. Make sure that the tabs snap into place. Figure 1-1994 Install two tabs 1 2 ENWW Removal and replacement procedures 1097 3. Install one screw (callout 1) on the left side of the printer. Reinstallation tip: This screw is larger than the screws removed from the top of the printer. Make sure to install the correct screw. Figure 1-1995 Install one screw 1 4. Install one screw (callout 1) on the right side of the printer. Reinstallation tip: This screw is larger than the screws removed from the top of the printer. Make sure to install the correct screw. Figure 1-1996 Install one screw 1 1098 Chapter 1 Removal and replacement ENWW 5. Install three screws (callout 1) on the top of the printer. Figure 1-1997 Install three screws 1 6. Install the toner-cartridge drive-arm (callout 1) by pressing it onto the tabs. NOTE: It might be necessary to lift the drive arm up in order to reattach it. CAUTION: The toner-cartridge drive-arm tabs break easily. Figure 1-1998 Install the drive-arm tabs 1 Step 23: Install the top accessory cover 1. ENWW Align the tabs (callout 1) on the top accessory cover with the slots (callout 2) in the top cover. Removal and replacement procedures 1099 Figure 1-1999 Align the tabs and slots 1 2 2. Place the top accessory on top of the printer, and then press down to install it. Figure 1-2000 Install the top accessory cover 1100 Chapter 1 Removal and replacement ENWW 3. Close the rear output bin. Figure 1-2001 Close the rear output bin Step 24: Install the right cover 1. Note the location of the tabs (callout 1) on the cover that will fit into the slots (callout 2) on the printer. Figure 1-2002 Note location of tabs 2 1 ENWW Removal and replacement procedures 1101 2. Position the front tabs on the right cover slightly behind the right front cover (callout 1), and then rotate the back edge of the cover toward the printer (callout 2). NOTE: The tabs and slots mentioned in the previous step will engage as the cover is rotated into place. Figure 1-2003 Position the front tabs 1 2 3. Slide the cover toward the front of the printer to install it. Figure 1-2004 Slide the cover 1102 Chapter 1 Removal and replacement ENWW 4. Install two screws (callout 1). Figure 1-2005 Install two screws 1 5. Close the front cover and the cartridge door. Figure 1-2006 Close the front cover and cartridge door Step 25: Install the fuser ▲ Position the fuser on the printer, and then push it toward the printer to install it. CAUTION: Do not drop or jar the fuser. It can easily be damaged if it is mishandled. TIP: Make sure that the fuser is fully seated into the printer. You should hear both sides snap into place. ENWW Removal and replacement procedures 1103 Figure 1-2007 Install the fuser Step 26: Install the rear output bin 1. Install the right hinge pin (callout 1), and then rotate the output bin toward the printer (callout 2). Figure 1-2008 Position the output bin 2 1104 Chapter 1 Removal and replacement 1 ENWW 2. Make sure that the left hinge pin is installed in the mounting hole. Figure 1-2009 Install left hinge pin Step 27: Install the Tray 2 extension door 1. Rotate the Tray 2 extension door to the horizontal position, and then install the keyed hinge pin (callout 1). Figure 1-2010 Install the keyed hinge pin 1 ENWW Removal and replacement procedures 1105 2. Carefully flex the Tray 2 extension door, and then install the hinge pin (callout 1) near the power-cord side of the printer. Figure 1-2011 Install the hinge pin 1 Step 28: Install the duplex accessory cover NOTE: If the duplex accessory cover was not removed, skip this step and go to Step 29: Install the duplex accessory on page 1106. ▲ Slide the duplex accessory cover straight into the printer to install it. Figure 1-2012 Install the duplex accessory cover Step 29: Install the duplex accessory NOTE: ▲ If the optional duplex accessory was not removed, skip this step. Slide the duplex accessory straight into the printer to install it. 1106 Chapter 1 Removal and replacement ENWW Figure 1-2013 Install the duplex accessory ENWW Removal and replacement procedures 1107 Removal and replacement: Size-detect assembly (Tray 2) ● Introduction ● Step 1: Remove the duplex accessory ● Step 2: Remove the duplex accessory cover ● Step 3: Remove the Tray 2 extension door ● Step 4: Remove the right cover ● Step 5: Remove the formatter and formatter case ● Step 6: Remove the size-detect assembly ● Step 7: Unpack the replacement size-detect assembly ● Step 8: Install the size-detect assembly ● Step 9: Install the formatter and formatter case ● Step 10: Install the right cover ● Step 11: Install the Tray 2 extension door ● Step 12: Install the duplex accessory cover ● Step 13: Install the duplex accessory Introduction This document provides the procedures to remove and replace the size-detect assembly (Tray 2). Before performing service Turn the printer power off ◦ Disconnect the power cable. WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the power cord before attempting to service the printer. Use the table below to identify the correct part number for your printer, and then go to www.hp.com/buy/ parts to order the kit. Size-detect assembly part number RM1-4525-000CN Size detect assembly Required tools ● #2 Phillips screwdriver with a magnetic tip 1108 Chapter 1 Removal and replacement ENWW After performing service Turn the printer power on ◦ Connect the power cable. ◦ Use the power switch to turn the power on. Post service test Make sure that the printer initializes to a Ready state. Print a configuration page to make sure that the printer is functioning correctly. Step 1: Remove the duplex accessory NOTE: If the optional duplex accessory is not installed, skip this step and go to Step 2: Remove the duplex accessory cover on page 1109. ▲ Slightly lift up on the duplex accessory, and then pull it completely out of the printer to remove it. Figure 1-2014 Remove the duplex accessory Step 2: Remove the duplex accessory cover NOTE: If the duplex accessory cover is not installed, skip this step and go to Step 3: Remove the Tray 2 extension door on page 1110. ▲ ENWW Pull the duplex accessory cover straight out of the printer to remove it. Removal and replacement procedures 1109 Figure 1-2015 Remove the duplex accessory cover Step 3: Remove the Tray 2 extension door 1. Carefully flex the Tray 2 extension door to release the hinge pin (callout 1) near the power-cord side of the printer. Figure 1-2016 Release the hinge pin 1 1110 Chapter 1 Removal and replacement ENWW 2. Rotate the Tray 2 extension door to the horizontal position, and then pull up on the keyed hinge pin (callout 1) to release the door. Remove the Tray 2 extension door. Figure 1-2017 Remove the Tray 2 extension door 1 Step 4: Remove the right cover 1. Open the front cover and the cartridge door. Figure 1-2018 Open the front cover and cartridge door ENWW Removal and replacement procedures 1111 2. Remove two screws (callout 1). Figure 1-2019 Remove two screws 1 3. Release three tabs (callout 1). Figure 1-2020 Release three tabs 1 1112 Chapter 1 Removal and replacement ENWW 4. Slide the cover toward the rear of the printer to remove it. Figure 1-2021 Remove the cover Step 5: Remove the formatter and formatter case 1. Open the formatter case door. Figure 1-2022 Open the formatter case door ENWW Removal and replacement procedures 1113 2. Locate the flat cable connector (callout 1) on the formatter. IMPORTANT: This connector is a Zero Insertion Force (ZIF) connector that uses a hinged retainer to secure a flat cable. The hinged retainer must be opened to release the flat cable. Figure 1-2023 ZIF connector 1 3. Disconnect all of the connectors on the formatter. The following connectors are empty: ● J23, J25, J51, and J57 ● J3 (callout 1): This connector is empty on the M604n/dn, M605n/dn, and M606dn models. It holds the touchscreen cable on the M605x and M606x models. ● J18 (callout 2): This connector is empty unless the optional hard-disk drive (HDD) is installed. ● J9 (callout 3): This connector is empty unless the optional two internal USB ports accessory is installed. ● J98 (callout 4): This connector is empty unless the optional trusted platform module (TPM) is installed. 1114 Chapter 1 Removal and replacement ENWW Figure 1-2024 Disconnect all connectors 1 2 3 4. 4 Remove two screws (callout 1). Figure 1-2025 Remove two screws 1 ENWW Removal and replacement procedures 1115 5. Remove the wires and cables (callout 1) from the opening (callout 2) in the top of the formatter case. Figure 1-2026 Remove the wires from the formatter case 1 2 6. When removing the formatter case in the next step, make sure that the flat cable and wire harness (callout 1) slide through the openings (callout 2) in the formatter case. Figure 1-2027 Feed cables through the openings 1 2 1116 Chapter 1 Removal and replacement ENWW 7. Slide the formatter case toward the back of the printer to remove it. Figure 1-2028 Remove formatter case Step 6: Remove the size-detect assembly 1. Disconnect one connector (callout 1), and then remove two screws (callout 2). Figure 1-2029 Disconnect one connector and remove two screws 2 1 ENWW Removal and replacement procedures 1117 2. Release two tabs (callout 1). Figure 1-2030 Release two tabs 1 3. Inside the Tray 2 cavity, rotate the size-detect assembly away from the sheet-metal frame, and then remove it. Figure 1-2031 Rotate and remove the size-detect assembly Step 7: Unpack the replacement size-detect assembly Unpack the replacement part from the packaging. http://www8.hp.com/us/en/hp-information/environment/product-recycling.html NOTE: HP recommends responsible disposal of the defective part. 1118 Chapter 1 Removal and replacement ENWW Figure 1-2032 Recycle and unpack Step 8: Install the size-detect assembly 1. Inside the Tray 2 cavity, rotate the size-detect assembly toward the sheet-metal frame to install it. Figure 1-2033 Install the size-detect assembly ENWW Removal and replacement procedures 1119 2. Make sure that two tabs (callout 1) are installed in the sheet metal frame. Figure 1-2034 Install two tabs 1 3. Connect one connector (callout 1), and then install two screws (callout 2). Figure 1-2035 Connect one connector and install two screws 2 1 Step 9: Install the formatter and formatter case 1. Position the formatter case on the printer. Make sure that the flat cable and wire harness (callout 1) are positioned through the openings (callout 2) in the formatter case. 1120 Chapter 1 Removal and replacement ENWW Figure 1-2036 Position the formatter case 1 2 2. Make sure that the metal tabs on the printer are positioned into the slots on the formatter case (callout 1), and then slide the formatter case toward the front of the printer (callout 2) to install it. Figure 1-2037 Install the formatter case 1 ENWW 2 Removal and replacement procedures 1121 3. Position the wires and cables (callout 1) in the opening (callout 2) in the top of the formatter case. Figure 1-2038 Position the wires in the formatter case 1 4. 2 Install two screws (callout 1). Figure 1-2039 Install two screws 1 1122 Chapter 1 Removal and replacement ENWW 5. Locate the flat cable connector (callout 1) on the formatter. IMPORTANT: The flat cable connector is a Zero Insertion Force (ZIF) connector that uses a hinged retainer to secure a flat cable. When the flat cable is reinstalled, fully insert the flat cable in the connector between the two white pins (callout 2). Close the hinged retainer (callout 3) to lock the flat cable into the connector and provide proper electrical contact. If the flat cable is not locked into the connector, no electrical contact will occur. Figure 1-2040 ZIF connector 1 2 6. 3 Connect all of the connectors on the formatter. The following connectors are empty: ENWW ● J23, J25, J51, and J57 ● J3 (callout 1): This connector is empty on the M604n/dn, M605n/dn, and M606dn models. It holds the touchscreen cable on the M605x and M606x models. ● J18 (callout 2): This connector is empty unless the optional hard-disk-drive (HDD) is installed. ● J9 (callout 3): This connector is empty unless the optional two internal USB ports accessory is installed. ● J98 (callout 4): This connector is empty unless the optional trusted platform module (TPM) is installed. Removal and replacement procedures 1123 Figure 1-2041 Connect all connectors 1 2 3 7. 4 Close the formatter case door. Figure 1-2042 Close the formatter case door Step 10: Install the right cover 1. Note the location of the tabs (callout 1) on the cover that will fit into the slots (callout 2) on the printer. 1124 Chapter 1 Removal and replacement ENWW Figure 1-2043 Note location of tabs 2 1 2. Position the front tabs on the right cover slightly behind the right front cover (callout 1), and then rotate the back edge of the cover toward the printer (callout 2). NOTE: The tabs and slots mentioned in the previous step will engage as the cover is rotated into place. Figure 1-2044 Position the front tabs 1 2 ENWW Removal and replacement procedures 1125 3. Slide the cover toward the front of the printer to install it. Figure 1-2045 Slide the cover 4. Install two screws (callout 1). Figure 1-2046 Install two screws 1 1126 Chapter 1 Removal and replacement ENWW 5. Close the front cover and the cartridge door. Figure 1-2047 Close the front cover and cartridge door Step 11: Install the Tray 2 extension door 1. Rotate the Tray 2 extension door to the horizontal position, and then install the keyed hinge pin (callout 1). Figure 1-2048 Install the keyed hinge pin 1 ENWW Removal and replacement procedures 1127 2. Carefully flex the Tray 2 extension door, and then install the hinge pin (callout 1) near the power-cord side of the printer. Figure 1-2049 Install the hinge pin 1 Step 12: Install the duplex accessory cover NOTE: If the duplex accessory cover was not removed, skip this step and go to Step 13: Install the duplex accessory on page 1128. ▲ Slide the duplex accessory cover straight into the printer to install it. Figure 1-2050 Install the duplex accessory cover Step 13: Install the duplex accessory NOTE: ▲ If the optional duplex accessory was not removed, skip this step. Slide the duplex accessory straight into the printer to install it. 1128 Chapter 1 Removal and replacement ENWW Figure 1-2051 Install the duplex accessory ENWW Removal and replacement procedures 1129 Removal and replacement: Lower input accessory connector ● Introduction ● Step 1: Remove the right cover ● Step 2: Remove the formatter and formatter case ● Step 3: Remove the lower input accessory connector ● Step 4: Unpack the lower input accessory connector ● Step 5: Install the lower input accessory connector ● Step 6: Install the formatter and formatter case ● Step 7: Install the right cover Introduction This document provides the procedures to remove and replace the lower input accessory connector. Before performing service Turn the printer power off ◦ Disconnect the power cable. WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the power cord before attempting to service the printer. Use the table below to identify the correct part number for your printer, and then go to www.hp.com/buy/ parts to order the kit. Lower input accessory connector part number VS1-7500-006CN Connector, drawer, 6P Required tools ● #2 Phillips screwdriver with a magnetic tip ● Needle-nose pliers After performing service Turn the printer power on ◦ Connect the power cable. ◦ Use the power switch to turn the power on. Post service test Make sure that the printer initializes to a Ready state. Print a configuration page to make sure that the printer is functioning correctly. 1130 Chapter 1 Removal and replacement ENWW Step 1: Remove the right cover 1. Open the front cover and the cartridge door. Figure 1-2052 Open the front cover and cartridge door 2. Remove two screws (callout 1). Figure 1-2053 Remove two screws 1 ENWW Removal and replacement procedures 1131 3. Release three tabs (callout 1). Figure 1-2054 Release three tabs 1 4. Slide the cover toward the rear of the printer to remove it. Figure 1-2055 Remove the cover Step 2: Remove the formatter and formatter case 1. Open the formatter case door. 1132 Chapter 1 Removal and replacement ENWW Figure 1-2056 Open the formatter case door 2. Locate the flat cable connector (callout 1) on the formatter. IMPORTANT: This connector is a Zero Insertion Force (ZIF) connector that uses a hinged retainer to secure a flat cable. The hinged retainer must be opened to release the flat cable. Figure 1-2057 ZIF connector 1 3. Disconnect all of the connectors on the formatter. The following connectors are empty: ENWW ● J23, J25, J51, and J57 ● J3 (callout 1): This connector is empty on the M604n/dn, M605n/dn, and M606dn models. It holds the touchscreen cable on the M605x and M606x models. ● J18 (callout 2): This connector is empty unless the optional hard-disk drive (HDD) is installed. Removal and replacement procedures 1133 ● J9 (callout 3): This connector is empty unless the optional two internal USB ports accessory is installed. ● J98 (callout 4): This connector is empty unless the optional trusted platform module (TPM) is installed. Figure 1-2058 Disconnect all connectors 1 2 3 4. 4 Remove two screws (callout 1). Figure 1-2059 Remove two screws 1 1134 Chapter 1 Removal and replacement ENWW 5. Remove the wires and cables (callout 1) from the opening (callout 2) in the top of the formatter case. Figure 1-2060 Remove the wires from the formatter case 1 2 6. When removing the formatter case in the next step, make sure that the flat cable and wire harness (callout 1) slide through the openings (callout 2) in the formatter case. Figure 1-2061 Feed cables through the openings 1 2 ENWW Removal and replacement procedures 1135 7. Slide the formatter case toward the back of the printer to remove it. Figure 1-2062 Remove formatter case Step 3: Remove the lower input accessory connector 1. Disconnect two connectors (callout 1). NOTE: The lower connector for the 500-sheet feeder is shown below. The wire harness connected to the lower input accessory connector might look slightly different, but the procedure is correct for all accessories. Figure 1-2063 Disconnect two connectors 1 1136 Chapter 1 Removal and replacement ENWW 2. Use needle-nose pliers to compress the retaining sleeves around the two pegs (callout 1) on the connector, and then push the connector down through the sheet metal to remove it. TIP: Tilt the printer up in order to access the bottom of the printer. Rest the tilted printer on something solid, such as a book, while removing the connector. Figure 1-2064 Compress the sleeves around the pegs 1 Step 4: Unpack the lower input accessory connector Unpack the replacement part from the packaging. http://www8.hp.com/us/en/hp-information/environment/product-recycling.html NOTE: HP recommends responsible disposal of the defective part. Figure 1-2065 Recycle and unpack Step 5: Install the lower input accessory connector 1. Install the connector through the holes in the sheet metal. Make sure that the connector (callout 1) is positioned correctly in the sheet metal hole, and that the pegs (callout 2) are fully installed through the holes TIP: Tilt the printer up in order to access the bottom of the printer. Rest the tilted printer on something solid, such as a book, while installing the connector. ENWW Removal and replacement procedures 1137 Figure 1-2066 Install the connector 1 2 2. Connect two connectors (callout 1). NOTE: The lower connector for the 500-sheet feeder is shown below. The wire harness connected to the lower input accessory connector might look slightly different, but the procedure is correct. Figure 1-2067 Connect two connectors 1 Step 6: Install the formatter and formatter case 1. Position the formatter case on the printer. Make sure that the flat cable and wire harness (callout 1) are positioned through the openings (callout 2) in the formatter case. 1138 Chapter 1 Removal and replacement ENWW Figure 1-2068 Position the formatter case 1 2 2. Make sure that the metal tabs on the printer are positioned into the slots on the formatter case (callout 1), and then slide the formatter case toward the front of the printer (callout 2) to install it. Figure 1-2069 Install the formatter case 1 ENWW 2 Removal and replacement procedures 1139 3. Position the wires and cables (callout 1) in the opening (callout 2) in the top of the formatter case. Figure 1-2070 Position the wires in the formatter case 1 4. 2 Install two screws (callout 1). Figure 1-2071 Install two screws 1 1140 Chapter 1 Removal and replacement ENWW 5. Locate the flat cable connector (callout 1) on the formatter. IMPORTANT: The flat cable connector is a Zero Insertion Force (ZIF) connector that uses a hinged retainer to secure a flat cable. When the flat cable is reinstalled, fully insert the flat cable in the connector between the two white pins (callout 2). Close the hinged retainer (callout 3) to lock the flat cable into the connector and provide proper electrical contact. If the flat cable is not locked into the connector, no electrical contact will occur. Figure 1-2072 ZIF connector 1 2 6. 3 Connect all of the connectors on the formatter. The following connectors are empty: ENWW ● J23, J25, J51, and J57 ● J3 (callout 1): This connector is empty on the M604n/dn, M605n/dn, and M606dn models. It holds the touchscreen cable on the M605x and M606x models. ● J18 (callout 2): This connector is empty unless the optional hard-disk-drive (HDD) is installed. ● J9 (callout 3): This connector is empty unless the optional two internal USB ports accessory is installed. ● J98 (callout 4): This connector is empty unless the optional trusted platform module (TPM) is installed. Removal and replacement procedures 1141 Figure 1-2073 Connect all connectors 1 2 3 7. 4 Close the formatter case door. Figure 1-2074 Close the formatter case door Step 7: Install the right cover 1. Note the location of the tabs (callout 1) on the cover that will fit into the slots (callout 2) on the printer. 1142 Chapter 1 Removal and replacement ENWW Figure 1-2075 Note location of tabs 2 1 2. Position the front tabs on the right cover slightly behind the right front cover (callout 1), and then rotate the back edge of the cover toward the printer (callout 2). NOTE: The tabs and slots mentioned in the previous step will engage as the cover is rotated into place. Figure 1-2076 Position the front tabs 1 2 ENWW Removal and replacement procedures 1143 3. Slide the cover toward the front of the printer to install it. Figure 1-2077 Slide the cover 4. Install two screws (callout 1). Figure 1-2078 Install two screws 1 1144 Chapter 1 Removal and replacement ENWW 5. Close the front cover and the cartridge door. Figure 1-2079 Close the front cover and cartridge door ENWW Removal and replacement procedures 1145 Removal and replacement: Memory PCA (island of data) ● Introduction ● Step 1: Remove the right cover ● Step 2: Remove the top accessory cover ● Step 3: Remove the top cover (M604n/dn, M605n/dn, M606dn only) ● Step 4: Remove the top cover (M605x, M606x only) ● Step 5: Remove the memory PCA ● Step 6: Unpack the memory PCA ● Step 7: Install the memory PCA ● Step 8: Install the top cover (M605x, M606x only) ● Step 9: Install the top cover (M604n/dn, M605n/dn, M606dn only) ● Step 10: Install the top accessory cover ● Step 11: Install the right cover Introduction This document provides the procedures to remove and replace the memory PCA (island of data). Before performing service Turn the printer power off ◦ Disconnect the power cable. WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the power cord before attempting to service the printer. CAUTION: This part contains components that are electrostatic discharge (ESD) sensitive. To reduce the possibility of ESD damage, always touch the sheet-metal chassis to ground yourself before touching an ESD-sensitive part. Use the table below to identify the correct part number for your printer, and then go to www.hp.com/buy/ parts to order the kit. Memory PCA part number RM2-7645-000CN PCA, memory (island of data) Required tools ● #2 Phillips screwdriver with a magnetic tip ● Needle-nose pliers 1146 Chapter 1 Removal and replacement ENWW After performing service Turn the printer power on ◦ Connect the power cable. ◦ Use the power switch to turn the power on. Post service test Make sure that the printer initializes to a Ready state. Print a configuration page to make sure that the printer is functioning correctly. Step 1: Remove the right cover 1. Open the front cover and the cartridge door. Figure 1-2080 Open the front cover and cartridge door ENWW Removal and replacement procedures 1147 2. Remove two screws (callout 1). Figure 1-2081 Remove two screws 1 3. Release three tabs (callout 1). Figure 1-2082 Release three tabs 1 1148 Chapter 1 Removal and replacement ENWW 4. Slide the cover toward the rear of the printer to remove it. Figure 1-2083 Remove the cover Step 2: Remove the top accessory cover 1. Open the rear output bin. Figure 1-2084 Open the rear output bin ENWW Removal and replacement procedures 1149 2. Lift the top accessory cover up and off of the printer. Figure 1-2085 Remove top accessory cover Step 3: Remove the top cover (M604n/dn, M605n/dn, M606dn only) NOTE: For the M605x or M606x, product, skip this step and go to Step 4: Remove the top cover (M605x, M606x only) on page 1153. 1. Use needle-nose pliers to release the toner-cartridge drive-arm tabs (callout 1). CAUTION: The toner-cartridge drive-arm tabs break easily. TIP: Push the toner-cartridge drive-arm back into the printer to avoid damaging it when you remove the top cover. Figure 1-2086 Release the drive-arm tabs 1 1150 Chapter 1 Removal and replacement ENWW 2. Remove three screws (callout 1) on the top of the printer. Figure 1-2087 Remove three screws 1 3. Remove one screw (callout 1) on the right side of the printer. Reinstallation tip: This screw is larger than the screws removed from the top of the printer. Make sure to install the correct screw when reassembling. Figure 1-2088 Remove one screw 1 ENWW Removal and replacement procedures 1151 4. Remove one screw (callout 1) on the left side of the printer. Reinstallation tip: This screw is larger than the screws removed from the top of the printer. Make sure to install the correct screw when reassembling. Figure 1-2089 Remove one screw 1 5. Note the location of two tabs on the top output bin (callout 1). These tabs are released in the next step. Figure 1-2090 Location of two tabs 1 1152 Chapter 1 Removal and replacement ENWW 6. Release two tabs (callout 1) on the top output bin. Reinstallation tip: Make sure that these tabs are fully seated when the top cover is reinstalled. Figure 1-2091 Release two tabs 7. Lift the top cover up and off of the printer to remove it. Figure 1-2092 Remove the top cover Step 4: Remove the top cover (M605x, M606x only) 1. Use needle-nose pliers to release the toner-cartridge drive-arm tabs (callout 1) and the toner-cartridge door hinge tabs (callout 2). CAUTION: The toner-cartridge drive-arm tabs break easily. TIP: Push the toner-cartridge drive-arm (callout 3) back into the printer to avoid damaging it when you remove the top cover. ENWW Removal and replacement procedures 1153 Figure 1-2093 Release the drive-arm and door hinge tabs 1 3 2 2. Remove one screw, and then release the ground wire (callout 1). Figure 1-2094 Release the ground wire 1 1154 Chapter 1 Removal and replacement ENWW 3. Open the formatter case door, and then disconnect two connectors (callout 1). Figure 1-2095 Disconnect two connectors 1 4. Remove three screws (callout 1) on the top of the printer. Figure 1-2096 Remove three screws 1 ENWW Removal and replacement procedures 1155 5. Remove one screw (callout 1) on the right side of the printer. Reinstallation tip: This screw is larger than the screws removed from the top of the printer. Make sure to install the correct screw when reassembling. Figure 1-2097 Remove one screw 1 6. Remove one screw (callout 1) on the left side of the printer. Reinstallation tip: This screw is larger than the screws removed from the top of the printer. Make sure to install the correct screw when reassembling. Figure 1-2098 Remove one screw 1 1156 Chapter 1 Removal and replacement ENWW 7. Note the location of two tabs on the top output bin (callout 1). These tabs are released in the next step. Figure 1-2099 Location of two tabs 1 8. Release two tabs (callout 1) on the top output bin. Reinstallation tip: Make sure that these tabs are fully seated when the top cover is reinstalled. Figure 1-2100 Release two tabs ENWW Removal and replacement procedures 1157 9. On the right side of the printer, release the wire harness and cables (callout 1) from the guides (callout 2). Figure 1-2101 Release cables from guides 2 1 10. Lift the top cover up and off of the printer to remove it. Figure 1-2102 Remove the top cover Step 5: Remove the memory PCA 1. Remove one screw (callout 1). 1158 Chapter 1 Removal and replacement ENWW Figure 1-2103 Remove one screw 1 2. Disconnect six connectors (callout 1), and then release the wire harnesses (callout 2) from the guide (callout 3). Figure 1-2104 Disconnect six connectors 3 2 1 ENWW Removal and replacement procedures 1159 3. Release the wire harness (callout 1) from one retainer (callout 2). Figure 1-2105 Release the wire harness 1 2 4. Release the wire guide (callout 1) from the sheet-metal frame, and then rotate it slightly to access the memory PCA (callout 2). CAUTION: The wire guide is still attached to the printer by the wire harnesses. Do not attempt to completely remove the wire guide. Figure 1-2106 Release the wire guide 1 1160 Chapter 1 Removal and replacement 2 ENWW 5. Disconnect one connector (callout 1). Figure 1-2107 Disconnect one connector 1 6. Release one tab (callout 1) while lifting the memory PCA up and out of the slot (callout 2). NOTE: The tab fits through a hole in the memory PCA. Figure 1-2108 Release one tab 2 1 ENWW Removal and replacement procedures 1161 7. Remove the memory PCA. Figure 1-2109 Remove the memory PCA Step 6: Unpack the memory PCA Unpack the replacement part from the packaging. http://www8.hp.com/us/en/hp-information/environment/product-recycling.html CAUTION: This part contains components that are electrostatic discharge (ESD) sensitive. To reduce the possibility of ESD damage, always touch the sheet-metal chassis to ground yourself before touching an ESD-sensitive part. NOTE: HP recommends responsible disposal of the defective part. Figure 1-2110 Recycle and unpack Step 7: Install the memory PCA 1. Install the memory PCA into the slot. 1162 Chapter 1 Removal and replacement ENWW Figure 1-2111 Install the memory PCA 2. Make sure that the tab (callout 1) installs in the hole in the memory PCA. Figure 1-2112 Release one tab 1 ENWW Removal and replacement procedures 1163 3. Connect one connector (callout 1). Figure 1-2113 Connect one connector 1 4. Install the wire harness (callout 1) into one retainer (callout 2). Figure 1-2114 Install the wire harness in the retainer 1 2 1164 Chapter 1 Removal and replacement ENWW 5. Position the wire guide (callout 1) on the sheet-metal frame.. Figure 1-2115 Position the wire guide 1 6. Install the wire harnesses (callout 1) into the guide (callout 2), and then connect five connectors (callout 3). Figure 1-2116 Connect five connectors 2 1 3 ENWW Removal and replacement procedures 1165 7. Install one screw (callout 1). Figure 1-2117 Install one screw 1 Step 8: Install the top cover (M605x, M606x only) NOTE: For the M604n/dn, M605n/dn, or M606dn product, skip this step and go to Step 9: Install the top cover (M604n/dn, M605n/dn, M606dn only) on page 1171. 1. Lower the top cover onto the printer. Figure 1-2118 Lower the top cover 1166 Chapter 1 Removal and replacement ENWW 2. On the right side of the printer, make sure that the wire harness and cables (callout 1) are properly routed through the guides (callout 2). Figure 1-2119 Install cables in guides 2 1 3. Install two tabs (callout 1) on the top output bin into two slots (callout 2) in the printer. Make sure that the tabs snap into place. Figure 1-2120 Install two tabs 1 2 ENWW Removal and replacement procedures 1167 4. Install one screw (callout 1) on the left side of the printer. Reinstallation tip: This screw is larger than the screws removed from the top of the printer. Make sure to install the correct screw. Figure 1-2121 Install one screw 1 5. Install one screw (callout 1) on the right side of the printer. Reinstallation tip: This screw is larger than the screws removed from the top of the printer. Make sure to install the correct screw. Figure 1-2122 Install one screw 1 1168 Chapter 1 Removal and replacement ENWW 6. Install three screws (callout 1) on the top of the printer. Figure 1-2123 Install three screws 1 7. Connect two connectors (callout 1). Figure 1-2124 Connect two connectors 1 ENWW Removal and replacement procedures 1169 8. Install one screw to attach the ground wire (callout 1). Figure 1-2125 Install the ground wire 1 9. If the toner-cartridge door hinge comes off of the top cover, reattach the hinge by sliding the hole (callout 1) in the hinge onto the tab (callout 2) on the top cover. Figure 1-2126 Reattach the door hinge 2 1 1170 Chapter 1 Removal and replacement ENWW 10. Install the toner-cartridge drive-arm (callout 1) and the toner-cartridge door hinge (callout 2) by pressing them onto the tabs. NOTE: It might be necessary to lift the drive arm (callout 3) up in order to reattach it. CAUTION: The toner-cartridge drive-arm tabs break easily. Figure 1-2127 Install the drive-arm and door hinge tabs 1 3 2 Step 9: Install the top cover (M604n/dn, M605n/dn, M606dn only) 1. Lower the top cover onto the printer. Figure 1-2128 Lower the top cover ENWW Removal and replacement procedures 1171 2. Install two tabs (callout 1) on the top output bin into two slots (callout 2) in the printer. Make sure that the tabs snap into place. Figure 1-2129 Install two tabs 1 2 3. Install one screw (callout 1) on the left side of the printer. Reinstallation tip: This screw is larger than the screws removed from the top of the printer. Make sure to install the correct screw. Figure 1-2130 Install one screw 1 1172 Chapter 1 Removal and replacement ENWW 4. Install one screw (callout 1) on the right side of the printer. Reinstallation tip: This screw is larger than the screws removed from the top of the printer. Make sure to install the correct screw. Figure 1-2131 Install one screw 1 5. Install three screws (callout 1) on the top of the printer. Figure 1-2132 Install three screws 1 ENWW Removal and replacement procedures 1173 6. Install the toner-cartridge drive-arm (callout 1) by pressing it onto the tabs. NOTE: It might be necessary to lift the drive arm up in order to reattach it. CAUTION: The toner-cartridge drive-arm tabs break easily. Figure 1-2133 Install the drive-arm tabs 1 Step 10: Install the top accessory cover 1. Align the tabs (callout 1) on the top accessory cover with the slots (callout 2) in the top cover. Figure 1-2134 Align the tabs and slots 1 2 1174 Chapter 1 Removal and replacement ENWW 2. Place the top accessory on top of the printer, and then press down to install it. Figure 1-2135 Install the top accessory cover 3. Close the rear output bin. Figure 1-2136 Close the rear output bin Step 11: Install the right cover 1. ENWW Note the location of the tabs (callout 1) on the cover that will fit into the slots (callout 2) on the printer. Removal and replacement procedures 1175 Figure 1-2137 Note location of tabs 2 1 2. Position the front tabs on the right cover slightly behind the right front cover (callout 1), and then rotate the back edge of the cover toward the printer (callout 2). NOTE: The tabs and slots mentioned in the previous step will engage as the cover is rotated into place. Figure 1-2138 Position the front tabs 1 2 1176 Chapter 1 Removal and replacement ENWW 3. Slide the cover toward the front of the printer to install it. Figure 1-2139 Slide the cover 4. Install two screws (callout 1). Figure 1-2140 Install two screws 1 ENWW Removal and replacement procedures 1177 5. Close the front cover and the cartridge door. Figure 1-2141 Close the front cover and cartridge door 1178 Chapter 1 Removal and replacement ENWW Removal and replacement: Wireless PCA ● Introduction ● Step 1: Remove the right cover ● Step 2: Remove the top accessory cover ● Step 3: Remove the top cover (M604n/dn, M605n/dn, M606dn only) ● Step 4: Remove the top cover (M605x, M606x only) ● Step 5: Remove the wireless PCA ● Step 6: Unpack the wireless PCA ● Step 7: Install the wireless PCA ● Step 8: Install the top cover (M605x, M606x only) ● Step 9: Install the top cover (M604n/dn, M605n/dn, M606dn only) ● Step 10: Install the top accessory cover ● Step 11: Install the right cover Introduction This document provides the procedures to remove and replace the wireless PCA. Before performing service Turn the printer power off ◦ Disconnect the power cable. WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the power cord before attempting to service the printer. CAUTION: This part contains components that are electrostatic discharge (ESD) sensitive. To reduce the possibility of ESD damage, always touch the sheet-metal chassis to ground yourself before touching an ESD-sensitive part. Use the table below to identify the correct part number for your printer, and then go to www.hp.com/buy/ parts to order the kit. Wireless PCA part number 1150-7968 PCA, wireless Required tools ● ENWW #2 Phillips screwdriver with a magnetic tip Removal and replacement procedures 1179 After performing service Turn the printer power on ◦ Connect the power cable. ◦ Use the power switch to turn the power on. Post service test Make sure that the printer initializes to a Ready state. Print a configuration page to make sure that the printer is functioning correctly. Step 1: Remove the right cover 1. Open the front cover and the cartridge door. Figure 1-2142 Open the front cover and cartridge door 1180 Chapter 1 Removal and replacement ENWW 2. Remove two screws (callout 1). Figure 1-2143 Remove two screws 1 3. Release three tabs (callout 1). Figure 1-2144 Release three tabs 1 ENWW Removal and replacement procedures 1181 4. Slide the cover toward the rear of the printer to remove it. Figure 1-2145 Remove the cover Step 2: Remove the top accessory cover 1. Open the rear output bin. Figure 1-2146 Open the rear output bin 1182 Chapter 1 Removal and replacement ENWW 2. Lift the top accessory cover up and off of the printer. Figure 1-2147 Remove top accessory cover Step 3: Remove the top cover (M604n/dn, M605n/dn, M606dn only) NOTE: For the M605x or M606x, product, skip this step and go to Step 4: Remove the top cover (M605x, M606x only) on page 1186. 1. Use needle-nose pliers to release the toner-cartridge drive-arm tabs (callout 1). CAUTION: The toner-cartridge drive-arm tabs break easily. TIP: Push the toner-cartridge drive-arm back into the printer to avoid damaging it when you remove the top cover. Figure 1-2148 Release the drive-arm tabs 1 ENWW Removal and replacement procedures 1183 2. Remove three screws (callout 1) on the top of the printer. Figure 1-2149 Remove three screws 1 3. Remove one screw (callout 1) on the right side of the printer. Reinstallation tip: This screw is larger than the screws removed from the top of the printer. Make sure to install the correct screw when reassembling. Figure 1-2150 Remove one screw 1 1184 Chapter 1 Removal and replacement ENWW 4. Remove one screw (callout 1) on the left side of the printer. Reinstallation tip: This screw is larger than the screws removed from the top of the printer. Make sure to install the correct screw when reassembling. Figure 1-2151 Remove one screw 1 5. Note the location of two tabs on the top output bin (callout 1). These tabs are released in the next step. Figure 1-2152 Location of two tabs 1 ENWW Removal and replacement procedures 1185 6. Release two tabs (callout 1) on the top output bin. Reinstallation tip: Make sure that these tabs are fully seated when the top cover is reinstalled. Figure 1-2153 Release two tabs 7. Lift the top cover up and off of the printer to remove it. Figure 1-2154 Remove the top cover Step 4: Remove the top cover (M605x, M606x only) 1. Use needle-nose pliers to release the toner-cartridge drive-arm tabs (callout 1) and the toner-cartridge door hinge tabs (callout 2). CAUTION: The toner-cartridge drive-arm tabs break easily. TIP: Push the toner-cartridge drive-arm (callout 3) back into the printer to avoid damaging it when you remove the top cover. 1186 Chapter 1 Removal and replacement ENWW Figure 1-2155 Release the drive-arm and door hinge tabs 1 3 2 2. Remove one screw, and then release the ground wire (callout 1). Figure 1-2156 Release the ground wire 1 ENWW Removal and replacement procedures 1187 3. Open the formatter case door, and then disconnect two connectors (callout 1). Figure 1-2157 Disconnect two connectors 1 4. Remove three screws (callout 1) on the top of the printer. Figure 1-2158 Remove three screws 1 1188 Chapter 1 Removal and replacement ENWW 5. Remove one screw (callout 1) on the right side of the printer. Reinstallation tip: This screw is larger than the screws removed from the top of the printer. Make sure to install the correct screw when reassembling. Figure 1-2159 Remove one screw 1 6. Remove one screw (callout 1) on the left side of the printer. Reinstallation tip: This screw is larger than the screws removed from the top of the printer. Make sure to install the correct screw when reassembling. Figure 1-2160 Remove one screw 1 ENWW Removal and replacement procedures 1189 7. Note the location of two tabs on the top output bin (callout 1). These tabs are released in the next step. Figure 1-2161 Location of two tabs 1 8. Release two tabs (callout 1) on the top output bin. Reinstallation tip: Make sure that these tabs are fully seated when the top cover is reinstalled. Figure 1-2162 Release two tabs 1190 Chapter 1 Removal and replacement ENWW 9. On the right side of the printer, release the wire harness and cables (callout 1) from the guides (callout 2). Figure 1-2163 Release cables from guides 2 1 10. Lift the top cover up and off of the printer to remove it. Figure 1-2164 Remove the top cover Step 5: Remove the wireless PCA 1. ENWW Disconnect one connector (callout 1). Removal and replacement procedures 1191 Figure 1-2165 Disconnect one connector 1 2. Release one tab (callout 1). Figure 1-2166 Release one tab 1 1192 Chapter 1 Removal and replacement ENWW 3. Remove the wireless PCA. Figure 1-2167 Remove the wireless PCA Step 6: Unpack the wireless PCA Unpack the replacement part from the packaging. http://www8.hp.com/us/en/hp-information/environment/product-recycling.html CAUTION: This part contains components that are electrostatic discharge (ESD) sensitive. To reduce the possibility of ESD damage, always touch the sheet-metal chassis to ground yourself before touching an ESD-sensitive part. NOTE: HP recommends responsible disposal of the defective part. Figure 1-2168 Recycle and unpack Step 7: Install the wireless PCA 1. ENWW Insert the edge of the wireless PCA under the tab (callout 1), and then rotate the PCA down into position. Removal and replacement procedures 1193 Figure 1-2169 Install the wireless PCA 1 2. Make sure that the tab (callout 1) is snapped into place above the PCA Figure 1-2170 Check one tab 1 1194 Chapter 1 Removal and replacement ENWW 3. Connect one connector (callout 1). Figure 1-2171 Connect one connector 1 Step 8: Install the top cover (M605x, M606x only) NOTE: For the M604n/dn, M605n/dn, or M606dn product, skip this step and go to Step 9: Install the top cover (M604n/dn, M605n/dn, M606dn only) on page 1200. 1. Lower the top cover onto the printer. Figure 1-2172 Lower the top cover ENWW Removal and replacement procedures 1195 2. On the right side of the printer, make sure that the wire harness and cables (callout 1) are properly routed through the guides (callout 2). Figure 1-2173 Install cables in guides 2 1 3. Install two tabs (callout 1) on the top output bin into two slots (callout 2) in the printer. Make sure that the tabs snap into place. Figure 1-2174 Install two tabs 1 2 1196 Chapter 1 Removal and replacement ENWW 4. Install one screw (callout 1) on the left side of the printer. Reinstallation tip: This screw is larger than the screws removed from the top of the printer. Make sure to install the correct screw. Figure 1-2175 Install one screw 1 5. Install one screw (callout 1) on the right side of the printer. Reinstallation tip: This screw is larger than the screws removed from the top of the printer. Make sure to install the correct screw. Figure 1-2176 Install one screw 1 ENWW Removal and replacement procedures 1197 6. Install three screws (callout 1) on the top of the printer. Figure 1-2177 Install three screws 1 7. Connect two connectors (callout 1). Figure 1-2178 Connect two connectors 1 1198 Chapter 1 Removal and replacement ENWW 8. Install one screw to attach the ground wire (callout 1). Figure 1-2179 Install the ground wire 1 9. If the toner-cartridge door hinge comes off of the top cover, reattach the hinge by sliding the hole (callout 1) in the hinge onto the tab (callout 2) on the top cover. Figure 1-2180 Reattach the door hinge 2 1 ENWW Removal and replacement procedures 1199 10. Install the toner-cartridge drive-arm (callout 1) and the toner-cartridge door hinge (callout 2) by pressing them onto the tabs. NOTE: It might be necessary to lift the drive arm (callout 3) up in order to reattach it. CAUTION: The toner-cartridge drive-arm tabs break easily. Figure 1-2181 Install the drive-arm and door hinge tabs 1 3 2 Step 9: Install the top cover (M604n/dn, M605n/dn, M606dn only) 1. Lower the top cover onto the printer. Figure 1-2182 Lower the top cover 1200 Chapter 1 Removal and replacement ENWW 2. Install two tabs (callout 1) on the top output bin into two slots (callout 2) in the printer. Make sure that the tabs snap into place. Figure 1-2183 Install two tabs 1 2 3. Install one screw (callout 1) on the left side of the printer. Reinstallation tip: This screw is larger than the screws removed from the top of the printer. Make sure to install the correct screw. Figure 1-2184 Install one screw 1 ENWW Removal and replacement procedures 1201 4. Install one screw (callout 1) on the right side of the printer. Reinstallation tip: This screw is larger than the screws removed from the top of the printer. Make sure to install the correct screw. Figure 1-2185 Install one screw 1 5. Install three screws (callout 1) on the top of the printer. Figure 1-2186 Install three screws 1 1202 Chapter 1 Removal and replacement ENWW 6. Install the toner-cartridge drive-arm (callout 1) by pressing it onto the tabs. NOTE: It might be necessary to lift the drive arm up in order to reattach it. CAUTION: The toner-cartridge drive-arm tabs break easily. Figure 1-2187 Install the drive-arm tabs 1 Step 10: Install the top accessory cover 1. Align the tabs (callout 1) on the top accessory cover with the slots (callout 2) in the top cover. Figure 1-2188 Align the tabs and slots 1 2 ENWW Removal and replacement procedures 1203 2. Place the top accessory on top of the printer, and then press down to install it. Figure 1-2189 Install the top accessory cover 3. Close the rear output bin. Figure 1-2190 Close the rear output bin Step 11: Install the right cover 1. Note the location of the tabs (callout 1) on the cover that will fit into the slots (callout 2) on the printer. 1204 Chapter 1 Removal and replacement ENWW Figure 1-2191 Note location of tabs 2 1 2. Position the front tabs on the right cover slightly behind the right front cover (callout 1), and then rotate the back edge of the cover toward the printer (callout 2). NOTE: The tabs and slots mentioned in the previous step will engage as the cover is rotated into place. Figure 1-2192 Position the front tabs 1 2 ENWW Removal and replacement procedures 1205 3. Slide the cover toward the front of the printer to install it. Figure 1-2193 Slide the cover 4. Install two screws (callout 1). Figure 1-2194 Install two screws 1 1206 Chapter 1 Removal and replacement ENWW 5. Close the front cover and the cartridge door. Figure 1-2195 Close the front cover and cartridge door ENWW Removal and replacement procedures 1207 Removal and replacement: Near field communication (NFC) PCA ● Introduction ● Step 1: Remove the NFC PCA ● Step 2: Unpack the NFC PCA ● Step 3: Install the NFC PCA Introduction This document provides the procedures to remove and replace the near field communication (NFC) PCA. Before performing service Turn the printer power off ◦ Disconnect the power cable. WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the power cord before attempting to service the printer. CAUTION: This part contains components that are electrostatic discharge (ESD) sensitive. To reduce the possibility of ESD damage, always touch the sheet-metal chassis to ground yourself before touching an ESD-sensitive part. Use the table below to identify the correct part number for your printer, and then go to www.hp.com/buy/ parts to order the kit. Near field communication (NFC) PCA part number B5L24-60002 PCA, near field communication (NFC) Required tools ● #2 Phillips screwdriver with a magnetic tip After performing service Turn the printer power on ◦ Connect the power cable. ◦ Use the power switch to turn the power on. Post service test Make sure that the printer initializes to a Ready state. Print a configuration page to make sure that the printer is functioning correctly. Step 1: Remove the NFC PCA 1. Open the cartridge door. 1208 Chapter 1 Removal and replacement ENWW Figure 1-2196 Open the cartridge door 2. Remove two screws (callout 1). Figure 1-2197 Remove two screws 1 ENWW Removal and replacement procedures 1209 3. Remove one cover (callout 1). Figure 1-2198 Remove one cover 1 4. Remove one screw (callout 1). Figure 1-2199 Remove one screw 1 1210 Chapter 1 Removal and replacement ENWW 5. Rotate the cover (callout 1) away from the cartridge door. CAUTION: The cover is still attached to the printer by the wire harness. Do not attempt to completely remove the cover. Figure 1-2200 Rotate the cover away 1 6. Disconnect one connector (callout 1). Figure 1-2201 Disconnect one connector 1 ENWW Removal and replacement procedures 1211 7. Release two tabs (callout 1). Figure 1-2202 Release two tabs 1 8. Remove the NFC PCA. Figure 1-2203 Remove the NFC PCA Step 2: Unpack the NFC PCA Unpack the replacement part from the packaging. http://www8.hp.com/us/en/hp-information/environment/product-recycling.html CAUTION: This part contains components that are electrostatic discharge (ESD) sensitive. To reduce the possibility of ESD damage, always touch the sheet-metal chassis to ground yourself before touching an ESD-sensitive part. 1212 Chapter 1 Removal and replacement ENWW NOTE: HP recommends responsible disposal of the defective part. Figure 1-2204 Recycle and unpack Step 3: Install the NFC PCA 1. Align the tabs on the cover (callout 1) with the holes in the PCA (callout 2), and then rotate the PCA into position. Figure 1-2205 Align the tabs and holes 1 2 ENWW Removal and replacement procedures 1213 2. Make sure that the tabs (callout 1) snap into place above the PCA Figure 1-2206 Check the tabs 1 3. Connect one connector (callout 1). Figure 1-2207 Connect one connector 1 1214 Chapter 1 Removal and replacement ENWW 4. Position the cover on the front door. Figure 1-2208 Position the cover 1 5. Install one screw (callout 1). Figure 1-2209 Install one screw 1 ENWW Removal and replacement procedures 1215 6. Position the cover (callout 1) on the front door. Figure 1-2210 Position the cover 1 7. Install two screws (callout 1). Figure 1-2211 Install two screws 1 1216 Chapter 1 Removal and replacement ENWW Removal and replacement: Fuser drive assembly ● Introduction ● Step 1: Remove the duplex accessory ● Step 2: Remove the duplex accessory cover ● Step 3: Remove the rear output bin ● Step 4: Remove the Tray 2 extension door ● Step 5: Remove the fuser ● Step 6: Remove the right cover ● Step 7: Remove the top accessory cover ● Step 8: Remove the top cover (M604n/dn, M605n/dn, M606dn only) ● Step 9: Remove the top cover (M605x, M606x only) ● Step 10: Remove the left cover ● Step 11: Remove the formatter and formatter case ● Step 12: Remove the power supply ● Step 13: Remove the fuser drive assembly ● Step 14: Unpack the replacement fuser drive assembly ● Step 15: Install the fuser drive assembly ● Step 16: Install the power supply ● Step 17: Install the formatter and formatter case ● Step 18: Install the left cover ● Step 19: Install the top cover (M605x, M606x only) ● Step 20: Install the top cover (M604n/dn, M605n/dn, M606dn only) ● Step 21: Install the top accessory cover ● Step 22: Install the right cover ● Step 23: Install the fuser ● Step 24: Tray 2 extension door ● Step 25: Install the rear output bin ● Step 26: Install the duplex accessory cover ● Step 27: Install the duplex accessory Introduction This document provides the procedures to remove and replace the paper-delivery drive assembly. ENWW Removal and replacement procedures 1217 IMPORTANT: The time required to remove and replace this part could exceed the maximum amount of time allowed for warranty repair. If the printer is under warranty, HP recommends replacement of the printer. NOTE: The printer might appear different from some of the figures below; however, the procedures in this section are correct for this printer. Before performing service Turn the printer power off ◦ Disconnect the power cable. WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the power cord before attempting to service the printer. Use the table below to identify the correct part number for your printer, and then go to www.hp.com/buy/ parts to order the kit. Fuser drive assembly part numbers RM2-6321-000CN Fuser drive assembly Required tools ● #2 Phillips screwdriver with a magnetic tip ● Small, flat-blade screwdriver After performing service Turn the printer power on ◦ Connect the power cable. ◦ Use the power switch to turn the power on. Post service test Make sure that the printer initializes to a Ready state. Print a configuration page to make sure that the printer is functioning correctly. Step 1: Remove the duplex accessory NOTE: If the optional duplex accessory is not installed, skip this step and go to Step 2: Remove the duplex accessory cover on page 1219. ▲ Slightly lift up on the duplex accessory, and then pull it completely out of the printer to remove it. 1218 Chapter 1 Removal and replacement ENWW Figure 1-2212 Remove the duplex accessory Step 2: Remove the duplex accessory cover NOTE: If the duplex accessory cover is not installed, skip this step and go to Step 3: Remove the rear output bin on page 1219. ▲ Pull the duplex accessory cover straight out of the printer to remove it. Figure 1-2213 Remove the duplex accessory cover Step 3: Remove the rear output bin 1. ENWW Open the rear output bin, and then squeeze the hinge pin out of its mounting hole. Removal and replacement procedures 1219 Figure 1-2214 Release the hinge pin 2. Rotate the output bin away from the printer (callout 1) until the right hinge pin is released, and then slide the output bin to the left (callout 2) to remove it. Figure 1-2215 Remove the output bin 1 2 Step 4: Remove the Tray 2 extension door 1. Carefully flex the Tray 2 extension door to release the hinge pin (callout 1) near the power-cord side of the printer. 1220 Chapter 1 Removal and replacement ENWW Figure 1-2216 Release the hinge pin 1 2. Rotate the Tray 2 extension door to the horizontal position, and then pull up on the keyed hinge pin (callout 1) to release the door. Remove the Tray 2 extension door. Figure 1-2217 Remove the Tray 2 extension door 1 Step 5: Remove the fuser WARNING! The fuser might be very hot. After turning off the printer power, allow the fuser to cool for at least 5 minutes before removing it. 1. ENWW Squeeze the blue fuser-release tabs (callout 1). Removal and replacement procedures 1221 Figure 1-2218 Squeeze the blue fuser-release tabs 1 2. Pull the fuser straight back and out of the printer. Figure 1-2219 Remove the fuser Step 6: Remove the right cover 1. Open the front cover and the cartridge door. 1222 Chapter 1 Removal and replacement ENWW Figure 1-2220 Open the front cover and cartridge door 2. Remove two screws (callout 1). Figure 1-2221 Remove two screws 1 ENWW Removal and replacement procedures 1223 3. Release three tabs (callout 1). Figure 1-2222 Release three tabs 1 4. Slide the cover toward the rear of the printer to remove it. Figure 1-2223 Remove the cover Step 7: Remove the top accessory cover 1. Open the rear output bin. 1224 Chapter 1 Removal and replacement ENWW Figure 1-2224 Open the rear output bin 2. Lift the top accessory cover up and off of the printer. Figure 1-2225 Remove top accessory cover Step 8: Remove the top cover (M604n/dn, M605n/dn, M606dn only) NOTE: For the M605x or M606x, product, skip this step and go to Step 9: Remove the top cover (M605x, M606x only) on page 1229. 1. Use needle-nose pliers to release the toner-cartridge drive-arm tabs (callout 1). CAUTION: The toner-cartridge drive-arm tabs break easily. TIP: Push the toner-cartridge drive-arm back into the printer to avoid damaging it when you remove the top cover. ENWW Removal and replacement procedures 1225 Figure 1-2226 Release the drive-arm tabs 1 2. Remove three screws (callout 1) on the top of the printer. Figure 1-2227 Remove three screws 1 1226 Chapter 1 Removal and replacement ENWW 3. Remove one screw (callout 1) on the right side of the printer. Reinstallation tip: This screw is larger than the screws removed from the top of the printer. Make sure to install the correct screw when reassembling. Figure 1-2228 Remove one screw 1 4. Remove one screw (callout 1) on the left side of the printer. Reinstallation tip: This screw is larger than the screws removed from the top of the printer. Make sure to install the correct screw when reassembling. Figure 1-2229 Remove one screw 1 ENWW Removal and replacement procedures 1227 5. Note the location of two tabs on the top output bin (callout 1). These tabs are released in the next step. Figure 1-2230 Location of two tabs 1 6. Release two tabs (callout 1) on the top output bin. Reinstallation tip: Make sure that these tabs are fully seated when the top cover is reinstalled. Figure 1-2231 Release two tabs 1228 Chapter 1 Removal and replacement ENWW 7. Lift the top cover up and off of the printer to remove it. Figure 1-2232 Remove the top cover Step 9: Remove the top cover (M605x, M606x only) 1. Use needle-nose pliers to release the toner-cartridge drive-arm tabs (callout 1) and the toner-cartridge door hinge tabs (callout 2). CAUTION: The toner-cartridge drive-arm tabs break easily. TIP: Push the toner-cartridge drive-arm (callout 3) back into the printer to avoid damaging it when you remove the top cover. Figure 1-2233 Release the drive-arm and door hinge tabs 1 3 2 ENWW Removal and replacement procedures 1229 2. Remove one screw, and then release the ground wire (callout 1). Figure 1-2234 Release the ground wire 1 3. Open the formatter case door, and then disconnect two connectors (callout 1). Figure 1-2235 Disconnect two connectors 1 1230 Chapter 1 Removal and replacement ENWW 4. Remove three screws (callout 1) on the top of the printer. Figure 1-2236 Remove three screws 1 5. Remove one screw (callout 1) on the right side of the printer. Reinstallation tip: This screw is larger than the screws removed from the top of the printer. Make sure to install the correct screw when reassembling. Figure 1-2237 Remove one screw 1 ENWW Removal and replacement procedures 1231 6. Remove one screw (callout 1) on the left side of the printer. Reinstallation tip: This screw is larger than the screws removed from the top of the printer. Make sure to install the correct screw when reassembling. Figure 1-2238 Remove one screw 1 7. Note the location of two tabs on the top output bin (callout 1). These tabs are released in the next step. Figure 1-2239 Location of two tabs 1 1232 Chapter 1 Removal and replacement ENWW 8. Release two tabs (callout 1) on the top output bin. Reinstallation tip: Make sure that these tabs are fully seated when the top cover is reinstalled. Figure 1-2240 Release two tabs 9. On the right side of the printer, release the wire harness and cables (callout 1) from the guides (callout 2). Figure 1-2241 Release cables from guides 2 1 ENWW Removal and replacement procedures 1233 10. Lift the top cover up and off of the printer to remove it. Figure 1-2242 Remove the top cover Step 10: Remove the left cover 1. Remove one screw (callout 1). Figure 1-2243 Remove one screw 1 1234 Chapter 1 Removal and replacement ENWW 2. Remove the left front inside cover. Figure 1-2244 Remove the left front inside cover 3. Release one tab (callout 1) on the top of the cover. Figure 1-2245 Release one tab 1 ENWW Removal and replacement procedures 1235 4. Release one tab (callout 1) on the front of the cover. Figure 1-2246 Release one tab 1 5. Rotate the top of the cover away (callout 1) from the printer, and then lift the cover up (callout 2) to remove it. Figure 1-2247 Remove the cover 1 2 Step 11: Remove the formatter and formatter case 1. Open the formatter case door. 1236 Chapter 1 Removal and replacement ENWW Figure 1-2248 Open the formatter case door 2. Locate the flat cable connector (callout 1) on the formatter. IMPORTANT: This connector is a Zero Insertion Force (ZIF) connector that uses a hinged retainer to secure a flat cable. The hinged retainer must be opened to release the flat cable. Figure 1-2249 ZIF connector 1 3. Disconnect all of the connectors on the formatter. The following connectors are empty: ENWW ● J23, J25, J51, and J57 ● J3 (callout 1): This connector is empty on the M604n/dn, M605n/dn, and M606dn models. It holds the touchscreen cable on the M605x and M606x models. ● J18 (callout 2): This connector is empty unless the optional hard-disk drive (HDD) is installed. Removal and replacement procedures 1237 ● J9 (callout 3): This connector is empty unless the optional two internal USB ports accessory is installed. ● J98 (callout 4): This connector is empty unless the optional trusted platform module (TPM) is installed. Figure 1-2250 Disconnect all connectors 1 2 3 4. 4 Remove two screws (callout 1). Figure 1-2251 Remove two screws 1 1238 Chapter 1 Removal and replacement ENWW 5. Remove the wires and cables (callout 1) from the opening (callout 2) in the top of the formatter case. Figure 1-2252 Remove the wires from the formatter case 1 2 6. When removing the formatter case in the next step, make sure that the flat cable and wire harness (callout 1) slide through the openings (callout 2) in the formatter case. Figure 1-2253 Feed cables through the openings 1 2 ENWW Removal and replacement procedures 1239 7. Slide the formatter case toward the back of the printer to remove it. Figure 1-2254 Remove formatter case Step 12: Remove the power supply 1. Remove one screw (callout 1), and then release one tab (callout 2). Figure 1-2255 Remove one screw and release one tab 1 2 1240 Chapter 1 Removal and replacement ENWW 2. Slide the tray guide towards the rear of the printer to remove it. Figure 1-2256 Remove the tray guide 3. Remove four screws (callout 1) and one grounding screw (callout 2). WARNING! When reinstalling the power supply, you must use a grounding screw to secure the AC outlet to the printer chassis. Figure 1-2257 Remove four screws and grounding screw 1 2 ENWW Removal and replacement procedures 1241 4. Disconnect seven wire-harness connectors (callout 1; J30, J82, J84, J85, J95, J96, and J98). Figure 1-2258 Disconnect seven wire-harness connectors 1 5. Remove two screws (printer left side; callout 1) and then remove the fan-cover plate (callout 2). Figure 1-2259 Remove two screws and fan cover plate 2 1 1242 Chapter 1 Removal and replacement ENWW 6. Disconnect three wire-harness connectors (printer left side; callout 1) and then remove four screws (callout 2). Reinstallation tip: One screw (callout 3) is a different type than the others. Make sure that you replace the screws in the correct position. Figure 1-2260 Disconnect three connectors and remove four screws 2 3 7. 1 Feed the cables that were disconnected earlier through the opening in the right side of the chassis under the power-supply assembly. Figure 1-2261 Feed the cables through the opening ENWW Removal and replacement procedures 1243 8. Grasp the power-supply assembly, lift it up slightly, and then pull it straight out of the chassis to remove it. CAUTION: Make sure that the four rubber belts and plastic rollers on the feed-guide assembly (mounted to the top of the power supply) remain in place. These belts and rollers can easily become dislodged and you might lose them. Figure 1-2262 Remove the power supply Step 13: Remove the fuser drive assembly 1. At the front of the printer, inside the cartridge cavity, remove two screws (callout 1). Figure 1-2263 Remove two screws 1 1244 Chapter 1 Removal and replacement ENWW 2. At the back of the printer, remove two screws (callout 1). NOTE: Support the sheet-metal crossbar (callout 2) when removing these screws. Figure 1-2264 Remove two screws 1 2 3. Remove the sheet-metal crossbar. Figure 1-2265 Remove the sheet-metal crossbar ENWW Removal and replacement procedures 1245 4. At the front of the printer, look into the chassis. Locate the fuser drive assembly on the right wall of the chassis, remove one e-ring (callout 1), and then remove one black gear (callout 2). Figure 1-2266 Remove one gear 2 1 5. Remove four screws (callout 1). Figure 1-2267 Remove four screws 1 1246 Chapter 1 Removal and replacement ENWW 6. Remove the fuser drive assembly. CAUTION: The gears on the assembly are not captive. Do not dislodge the gears when handling the assembly. Figure 1-2268 Remove the fuser drive assembly Step 14: Unpack the replacement fuser drive assembly Unpack the replacement part from the packaging. http://www8.hp.com/us/en/hp-information/environment/product-recycling.html NOTE: HP recommends responsible disposal of the defective part. Figure 1-2269 Recycle and unpack Step 15: Install the fuser drive assembly 1. ENWW Check the gears on the fuser drive assembly. If the gears are correctly installed, go to step 2. If the gears are dislodged see Install the fuser drive gears on page 1248 below to install them. Removal and replacement procedures 1247 Figure 1-2270 Check the gears Install the fuser drive gears If the gears are correctly installed, skip the following steps and go to step 2. a. Position the sheet-metal bracket as show, and then install the first small gear—with the protruded portion of the gear face up—on the shaft. IMPORTANT: Do not remove the grease from the gears when handling them. Figure 1-2271 Install one small gear 1248 Chapter 1 Removal and replacement ENWW b. Install the second small gear on the shaft. Figure 1-2272 Install one small gear c. Install the first large gear on the shaft. Figure 1-2273 Install one large gear ENWW Removal and replacement procedures 1249 d. Install the second large gear on the shaft. Figure 1-2274 Install one large gear e. Install the third large gear on the shaft. NOTE: Correctly installed gears rotate freely. Figure 1-2275 Install one large gear 1250 Chapter 1 Removal and replacement ENWW 2. Position the fuser drive assembly inside the chassis, and then install four screws (callout 1). Figure 1-2276 Install four screws 1 3. Install one gear (callout 1), and then install one e-ring (callout 2). TIP: The protruded portion of the gear (callout 1) must face the chassis when reinstalling the gear. 1 Figure 1-2277 Install one gear 1 2 ENWW Removal and replacement procedures 1251 4. At the back of the printer, position the sheet-metal crossbar inside the chassis. Figure 1-2278 Position the sheet-metal crossbar 5. Support the sheet-metal crossbar (callout 1), and then install two screws (callout 2). Figure 1-2279 Install the sheet-metal crossbar 2 1 1252 Chapter 1 Removal and replacement ENWW 6. At the front of the printer, look into the chassis, and then install two screws (callout 1) to secure the sheet-metal crossbar. Figure 1-2280 Install two screws 1 Step 16: Install the power supply 1. Slide the power-supply assembly into the printer. Figure 1-2281 Install the power supply ENWW Removal and replacement procedures 1253 2. Install the cables into the opening in the right side of the chassis under the power-supply assembly. CAUTION: Make sure that the four rubber belts and plastic rollers on the feed-guide assembly (mounted to the top of the power supply) remain in place. These belts and rollers can easily become dislodged and you might lose them. Figure 1-2282 Install the cables 3. Connect three wire-harness connectors (printer left side; callout 1) and then install four screws (callout 2). NOTE: One screw (callout 3) is a different type than the others. Make sure that you replace the screws in the correct position. Figure 1-2283 Connect three connectors and install four screws 2 3 1254 Chapter 1 Removal and replacement 1 ENWW 4. Position the fan-cover plate (callout 1) on the printer, and then install two screws (callout 2). Figure 1-2284 Install the fan cover plate 1 2 5. Connect seven wire-harness connectors (callout 1; J30, J82, J84, J85, J95, J96, and J98). Figure 1-2285 Connect seven wire-harness connectors 1 ENWW Removal and replacement procedures 1255 6. Install four screws (callout 1) and one grounding screw (callout 2). WARNING! You must use a grounding screw to secure the AC outlet to the printer chassis. Figure 1-2286 Install four screws and grounding screw 1 2 7. Position the power-supply PCA guide inside the printer. Figure 1-2287 Install the power-supply PCA guide 1256 Chapter 1 Removal and replacement ENWW 8. Install one tab (callout 1), and then install one screw (callout 2). Figure 1-2288 Install one tab and one screw 2 1 Step 17: Install the formatter and formatter case 1. Position the formatter case on the printer. Make sure that the flat cable and wire harness (callout 1) are positioned through the openings (callout 2) in the formatter case. Figure 1-2289 Position the formatter case 1 2 ENWW Removal and replacement procedures 1257 2. Make sure that the metal tabs on the printer are positioned into the slots on the formatter case (callout 1), and then slide the formatter case toward the front of the printer (callout 2) to install it. Figure 1-2290 Install the formatter case 2 1 3. Position the wires and cables (callout 1) in the opening (callout 2) in the top of the formatter case. Figure 1-2291 Position the wires in the formatter case 1 1258 Chapter 1 Removal and replacement 2 ENWW 4. Install two screws (callout 1). Figure 1-2292 Install two screws 1 5. Locate the flat cable connector (callout 1) on the formatter. IMPORTANT: The flat cable connector is a Zero Insertion Force (ZIF) connector that uses a hinged retainer to secure a flat cable. When the flat cable is reinstalled, fully insert the flat cable in the connector between the two white pins (callout 2). Close the hinged retainer (callout 3) to lock the flat cable into the connector and provide proper electrical contact. If the flat cable is not locked into the connector, no electrical contact will occur. Figure 1-2293 ZIF connector 1 2 6. ENWW 3 Connect all of the connectors on the formatter. Removal and replacement procedures 1259 The following connectors are empty: ● J23, J25, J51, and J57 ● J3 (callout 1): This connector is empty on the M604n/dn, M605n/dn, and M606dn models. It holds the touchscreen cable on the M605x and M606x models. ● J18 (callout 2): This connector is empty unless the optional hard-disk-drive (HDD) is installed. ● J9 (callout 3): This connector is empty unless the optional two internal USB ports accessory is installed. ● J98 (callout 4): This connector is empty unless the optional trusted platform module (TPM) is installed. Figure 1-2294 Connect all connectors 1 2 3 7. 4 Close the formatter case door. Figure 1-2295 Close the formatter case door 1260 Chapter 1 Removal and replacement ENWW Step 18: Install the left cover 1. Note the location of the tabs (callout 1) on the bottom of the left cover that will fit into the slots (callout 2) in the sheet-metal frame. Figure 1-2296 Note location of tabs 2 1 2. Position the tabs in the slots mentioned in the previous step (callout 1), and then rotate the left cover toward the printer (callout 2). Figure 1-2297 Rotate the cover into place 2 1 ENWW Removal and replacement procedures 1261 3. Make sure that the tab (callout 1) on the front of the cover snaps into place. Figure 1-2298 Install one tab 1 4. Make sure that the tab (callout 1) on the top of the cover snaps into place. Figure 1-2299 Install one tab 1 1262 Chapter 1 Removal and replacement ENWW 5. Position the left front inside cover on the printer. Figure 1-2300 Install the left front inside cover 6. Install one screw (callout 1). Figure 1-2301 Install one screw 1 Step 19: Install the top cover (M605x, M606x only) NOTE: For the M604n/dn, M605n/dn, or M606dn product, skip this step and go to Step 20: Install the top cover (M604n/dn, M605n/dn, M606dn only) on page 1268. 1. ENWW Lower the top cover onto the printer. Removal and replacement procedures 1263 Figure 1-2302 Lower the top cover 2. On the right side of the printer, make sure that the wire harness and cables (callout 1) are properly routed through the guides (callout 2). Figure 1-2303 Install cables in guides 2 1 1264 Chapter 1 Removal and replacement ENWW 3. Install two tabs (callout 1) on the top output bin into two slots (callout 2) in the printer. Make sure that the tabs snap into place. Figure 1-2304 Install two tabs 1 2 4. Install one screw (callout 1) on the left side of the printer. Reinstallation tip: This screw is larger than the screws removed from the top of the printer. Make sure to install the correct screw. Figure 1-2305 Install one screw 1 ENWW Removal and replacement procedures 1265 5. Install one screw (callout 1) on the right side of the printer. Reinstallation tip: This screw is larger than the screws removed from the top of the printer. Make sure to install the correct screw. Figure 1-2306 Install one screw 1 6. Install three screws (callout 1) on the top of the printer. Figure 1-2307 Install three screws 1 1266 Chapter 1 Removal and replacement ENWW 7. Connect two connectors (callout 1). Figure 1-2308 Connect two connectors 1 8. Install one screw to attach the ground wire (callout 1). Figure 1-2309 Install the ground wire 1 ENWW Removal and replacement procedures 1267 9. If the toner-cartridge door hinge comes off of the top cover, reattach the hinge by sliding the hole (callout 1) in the hinge onto the tab (callout 2) on the top cover. Figure 1-2310 Reattach the door hinge 2 1 10. Install the toner-cartridge drive-arm (callout 1) and the toner-cartridge door hinge (callout 2) by pressing them onto the tabs. NOTE: It might be necessary to lift the drive arm (callout 3) up in order to reattach it. CAUTION: The toner-cartridge drive-arm tabs break easily. Figure 1-2311 Install the drive-arm and door hinge tabs 1 3 2 Step 20: Install the top cover (M604n/dn, M605n/dn, M606dn only) 1. Lower the top cover onto the printer. 1268 Chapter 1 Removal and replacement ENWW Figure 1-2312 Lower the top cover 2. Install two tabs (callout 1) on the top output bin into two slots (callout 2) in the printer. Make sure that the tabs snap into place. Figure 1-2313 Install two tabs 1 2 ENWW Removal and replacement procedures 1269 3. Install one screw (callout 1) on the left side of the printer. Reinstallation tip: This screw is larger than the screws removed from the top of the printer. Make sure to install the correct screw. Figure 1-2314 Install one screw 1 4. Install one screw (callout 1) on the right side of the printer. Reinstallation tip: This screw is larger than the screws removed from the top of the printer. Make sure to install the correct screw. Figure 1-2315 Install one screw 1 1270 Chapter 1 Removal and replacement ENWW 5. Install three screws (callout 1) on the top of the printer. Figure 1-2316 Install three screws 1 6. Install the toner-cartridge drive-arm (callout 1) by pressing it onto the tabs. NOTE: It might be necessary to lift the drive arm up in order to reattach it. CAUTION: The toner-cartridge drive-arm tabs break easily. Figure 1-2317 Install the drive-arm tabs 1 Step 21: Install the top accessory cover 1. ENWW Align the tabs (callout 1) on the top accessory cover with the slots (callout 2) in the top cover. Removal and replacement procedures 1271 Figure 1-2318 Align the tabs and slots 1 2 2. Place the top accessory on top of the printer, and then press down to install it. Figure 1-2319 Install the top accessory cover 1272 Chapter 1 Removal and replacement ENWW 3. Close the rear output bin. Figure 1-2320 Close the rear output bin Step 22: Install the right cover 1. Note the location of the tabs (callout 1) on the cover that will fit into the slots (callout 2) on the printer. Figure 1-2321 Note location of tabs 2 1 ENWW Removal and replacement procedures 1273 2. Position the front tabs on the right cover slightly behind the right front cover (callout 1), and then rotate the back edge of the cover toward the printer (callout 2). NOTE: The tabs and slots mentioned in the previous step will engage as the cover is rotated into place. Figure 1-2322 Position the front tabs 1 2 3. Slide the cover toward the front of the printer to install it. Figure 1-2323 Slide the cover 1274 Chapter 1 Removal and replacement ENWW 4. Install two screws (callout 1). Figure 1-2324 Install two screws 1 5. Close the front cover and the cartridge door. Figure 1-2325 Close the front cover and cartridge door Step 23: Install the fuser ▲ Position the fuser on the printer, and then push it toward the printer to install it. CAUTION: Do not drop or jar the fuser. It can easily be damaged if it is mishandled. TIP: Make sure that the fuser is fully seated into the printer. You should hear both sides snap into place. ENWW Removal and replacement procedures 1275 Figure 1-2326 Install the fuser Step 24: Tray 2 extension door 1. Rotate the Tray 2 extension door to the horizontal position, and then install the keyed hinge pin (callout 1). Figure 1-2327 Install the keyed hinge pin 1 1276 Chapter 1 Removal and replacement ENWW 2. Carefully flex the Tray 2 extension door, and then install the hinge pin (callout 1) near the power-cord side of the printer. Figure 1-2328 Install the hinge pin 1 Step 25: Install the rear output bin 1. Install the right hinge pin (callout 1), and then rotate the output bin toward the printer (callout 2). Figure 1-2329 Position the output bin 2 ENWW 1 Removal and replacement procedures 1277 2. Make sure that the left hinge pin is installed in the mounting hole. Figure 1-2330 Install left hinge pin Step 26: Install the duplex accessory cover NOTE: If the duplex accessory cover was not removed, skip this step and go to Step 27: Install the duplex accessory on page 1278. ▲ Slide the duplex accessory cover straight into the printer to install it. Figure 1-2331 Install the duplex accessory cover Step 27: Install the duplex accessory NOTE: ▲ If the optional duplex accessory was not removed, skip this step. Slide the duplex accessory straight into the printer to install it. 1278 Chapter 1 Removal and replacement ENWW Figure 1-2332 Install the duplex accessory ENWW Removal and replacement procedures 1279 Removal and replacement: Trays ● Removal and replacement: Trays 2-6 1280 Chapter 1 Removal and replacement ENWW Removal and replacement: Trays 2-6 ● Introduction ● Step 1: Remove the tray ● Step 2: Unpack the replacement tray ● Step 3: Install the tray Introduction This document provides the procedures to remove and replace Trays 2-6. Before performing service Turn the printer power off ◦ Disconnect the power cable. WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the power cord before attempting to service the printer. Use the table below to identify the correct part number for your printer. To order the part, go to www.hp.com/buy/parts. Trays 2-5 part numbers RM2-6296-000CN Cassette (Tray 2 only) RM2-6275-000CN Cassette (500-sheet feeder) Required tools ● No special tools are required to install this part. After performing service Turn the printer power on ◦ Connect the power cable. ◦ Use the power switch to turn the power on. Post service test Make sure that the printer initializes to a Ready state. Print a configuration page to make sure that the printer is functioning correctly. Step 1: Remove the tray NOTE: ▲ ENWW The procedure to replace the tray for Trays 3-5 is the same as for Tray 2. Only Tray 2 is shown here. Pull the tray out, slightly lift up, and then pull it completely out of the printer to remove it. Removal and replacement procedures 1281 Figure 1-2333 Remove the tray Step 2: Unpack the replacement tray Unpack the replacement part from the packaging. http://www8.hp.com/us/en/hp-information/environment/product-recycling.html NOTE: HP recommends responsible disposal of the defective part. Figure 1-2334 Recycle and unpack Step 3: Install the tray ▲ Lift the tray up slightly and install the back edge of the tray into the tray cavity. Lower the tray, and then slide it into the printer. 1282 Chapter 1 Removal and replacement ENWW Figure 1-2335 Install the tray ENWW Removal and replacement procedures 1283 Removal and replacement: Accessories ● Removal and replacement: Duplex accessory ● 500-sheet paper feeder ● 1,500-sheet paper feeder ● 5-bin mailbox ● Stacker and stapler/stacker 1284 Chapter 1 Removal and replacement ENWW Removal and replacement: Duplex accessory ● Introduction ● Step 1: Remove the duplex accessory ● Step 2: Unpack the replacement duplex accessory ● Step 3: Install the duplex accessory Introduction This document provides the procedures to remove and replace the duplex accessory. Before performing service Turn the printer power off ◦ Disconnect the power cable. WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the power cord before attempting to service the printer. Use the table below to identify the correct part number for your printer. To order the part, go to www.hp.com/buy/parts. Duplex accessory part number F2G69-67901 Duplex kit Required tools ● No special tools are required to install this part. After performing service Turn the printer power on ◦ Connect the power cable. ◦ Use the power switch to turn the power on. Post service test Make sure that the printer initializes to a Ready state. Print a duplex page to make sure that the printer is functioning correctly. Step 1: Remove the duplex accessory ▲ ENWW Slightly lift up on the duplex accessory, and then pull it completely out of the printer to remove it. Removal and replacement procedures 1285 Figure 1-2336 Remove the duplex accessory Step 2: Unpack the replacement duplex accessory Unpack the replacement part from the packaging. http://www8.hp.com/us/en/hp-information/environment/product-recycling.html NOTE: HP recommends responsible disposal of the defective part. Figure 1-2337 Recycle and unpack Step 3: Install the duplex accessory ▲ Slide the duplex accessory straight into the printer to install it. 1286 Chapter 1 Removal and replacement ENWW Figure 1-2338 Install the duplex accessory ENWW Removal and replacement procedures 1287 500-sheet paper feeder NOTE: HP recommends removing the accessories from the product before servicing them. ● Removal and replacement: Tray extension door (500-sheet feeder) ● Removal and replacement: Front right cover (500-sheet feeder) ● Removal and replacement: Right cover (500-sheet feeder) ● Removal and replacement: Upper connector (500-sheet feeder) ● Removal and replacement: Lower connector (500-sheet feeder) ● Removal and replacement: Size-detect assembly (500-sheet feeder) ● Removal and replacement: Lifter drive assembly (500-sheet feeder) 1288 Chapter 1 Removal and replacement ENWW Removal and replacement: Tray extension door (500-sheet feeder) ● Introduction ● Step 1: Remove the tray (500-sheet feeder) ● Step 2: Remove the tray extension door ● Step 3: Unpack the replacement tray extension door ● Step 4: Install the tray extension door ● Step 5: Install the tray (500-sheet feeder) Introduction This document provides the procedures to remove and replace the tray extension door for the 500-sheet feeder. Before performing service Turn the printer power off ◦ Lift the printer off of the 500-sheet paper feeder. Use the table below to identify the correct part number for your printer. To order the part, go to www.hp.com/buy/parts. Tray extension door part number RC4-5872-000CN Cover, legal (500-sheet feeder) Required tools ● No special tools are required to install this part. After performing service Turn the printer power on ◦ Connect the power cable. ◦ Use the power switch to turn the power on. Post service test Make sure that the printer initializes to a Ready state. Print a configuration page from the 500-sheet feeder to make sure that the printer is functioning correctly. Step 1: Remove the tray (500-sheet feeder) ▲ ENWW Pull the tray out, slightly lift up, and then pull it completely out of the printer to remove it. Removal and replacement procedures 1289 Figure 1-2339 Remove the tray Step 2: Remove the tray extension door NOTE: The Tray 2 extension door is shown in the figures below. The procedure is also correct for the 500‑sheet feeder tray extension door. 1. Carefully flex the tray extension door to release the hinge pin (callout 1). Figure 1-2340 Release the hinge pin 1 1290 Chapter 1 Removal and replacement ENWW 2. Rotate the tray extension door to the horizontal position, and then pull up on the keyed hinge pin (callout 1) to release the door. Remove the tray extension door. Figure 1-2341 Remove the tray extension door 1 Step 3: Unpack the replacement tray extension door Unpack the replacement part from the packaging. http://www8.hp.com/us/en/hp-information/environment/product-recycling.html NOTE: HP recommends responsible disposal of the defective part. Figure 1-2342 Recycle and unpack Step 4: Install the tray extension door NOTE: The Tray 2 extension door is shown in the figures below. The procedure is also correct for the 500sheet feeder tray extension door. 1. ENWW Rotate the Tray 2 extension door to the horizontal position, and then install the keyed hinge pin (callout 1). Removal and replacement procedures 1291 Figure 1-2343 Install the keyed hinge pin 1 2. Carefully flex the Tray 2 extension door, and then install the hinge pin (callout 1) near the power-cord side of the printer. Figure 1-2344 Install the hinge pin 1 Step 5: Install the tray (500-sheet feeder) ▲ Lift the tray up slightly and install the back edge of the tray into the tray cavity. Lower the tray, and then slide it into the printer. 1292 Chapter 1 Removal and replacement ENWW Figure 1-2345 Install the tray ENWW Removal and replacement procedures 1293 Removal and replacement: Front right cover (500-sheet feeder) ● Introduction ● Step 1: Remove the tray (500-sheet feeder) ● Step 2: Remove the front right cover ● Step 3: Unpack the replacement front right cover ● Step 4: Install the front right cover ● Step 5: Install the tray (500-sheet feeder) Introduction This document provides the procedures to remove and replace the front right cover (500-sheet feeder). Before performing service Turn the printer power off ◦ Lift the printer off of the 500-sheet paper feeder. Use the table below to identify the correct part number for your printer. To order the part, go to www.hp.com/buy/parts. Front right cover (500-sheet feeder)part number RC4-5897-000CN Cover, front right (500-sheet feeder) Required tools ● #2 Phillips screwdriver with a magnetic tip After performing service Turn the printer power on ◦ Connect the power cable. ◦ Use the power switch to turn the power on. Post service test Make sure that the printer initializes to a Ready state. Print a configuration page from the 500-sheet feeder to make sure that the printer is functioning correctly. Step 1: Remove the tray (500-sheet feeder) ▲ Pull the tray out, slightly lift up, and then pull it completely out of the printer to remove it. 1294 Chapter 1 Removal and replacement ENWW Figure 1-2346 Remove the tray Step 2: Remove the front right cover 1. Remove two screws (callout 1). Figure 1-2347 Remove two screws 1 ENWW Removal and replacement procedures 1295 2. Remove the front right cover. Figure 1-2348 Remove the cover Step 3: Unpack the replacement front right cover Unpack the replacement part from the packaging. http://www8.hp.com/us/en/hp-information/environment/product-recycling.html NOTE: HP recommends responsible disposal of the defective part. Figure 1-2349 Recycle and unpack Step 4: Install the front right cover 1. Install the tabs (callout 1) on the cover in the slots (callout 2) in the feeder. 1296 Chapter 1 Removal and replacement ENWW Figure 1-2350 Install the tabs 2 1 2. Install two screws (callout 1). Figure 1-2351 Install two screws 1 Step 5: Install the tray (500-sheet feeder) ▲ ENWW Lift the tray up slightly and install the back edge of the tray into the tray cavity. Lower the tray, and then slide it into the printer. Removal and replacement procedures 1297 Figure 1-2352 Install the tray 1298 Chapter 1 Removal and replacement ENWW Removal and replacement: Right cover (500-sheet feeder) ● Introduction ● Step 1: Remove the tray (500-sheet feeder) ● Step 2: Remove the front right cover (500-sheet feeder) ● Step 3: Remove the right cover ● Step 4: Unpack the replacement right cover ● Step 5: Install the right cover ● Step 6: Install the front right cover (500-sheet feeder) ● Step 7: Install the tray (500-sheet feeder) Introduction This document provides the procedures to remove and replace the right cover (500-sheet feeder). Before performing service Turn the printer power off ◦ Lift the printer off of the 500-sheet paper feeder. Use the table below to identify the correct part number for your printer. To order the part, go to www.hp.com/buy/parts. Right cover (500-sheet feeder)part number RC4-5897-000CN Cover, right (500-sheet feeder) Required tools ● #2 Phillips screwdriver with a magnetic tip ● Flat-blade screwdriver After performing service Turn the printer power on ◦ Connect the power cable. ◦ Use the power switch to turn the power on. Post service test Make sure that the printer initializes to a Ready state. Print a configuration page from the 500-sheet feeder to make sure that the printer is functioning correctly. Step 1: Remove the tray (500-sheet feeder) ▲ ENWW Pull the tray out, slightly lift up, and then pull it completely out of the printer to remove it. Removal and replacement procedures 1299 Figure 1-2353 Remove the tray Step 2: Remove the front right cover (500-sheet feeder) 1. Remove two screws (callout 1). Figure 1-2354 Remove two screws 1 1300 Chapter 1 Removal and replacement ENWW 2. Remove the front right cover. Figure 1-2355 Remove the cover Step 3: Remove the right cover 1. Use a flat-blade screwdriver to release three tabs (callout 1). Figure 1-2356 Release three tabs 1 ENWW Removal and replacement procedures 1301 2. Rotate the cover away from the feeder (callout 1), and then lift up (callout 2) to remove it. Figure 1-2357 Rotate and remove the cover 1 2 Step 4: Unpack the replacement right cover Unpack the replacement part from the packaging. http://www8.hp.com/us/en/hp-information/environment/product-recycling.html NOTE: HP recommends responsible disposal of the defective part. Figure 1-2358 Recycle and unpack Step 5: Install the right cover 1. Install the tabs (callout 1) on the cover in the slots (callout 2) in the feeder. 1302 Chapter 1 Removal and replacement ENWW Figure 1-2359 Install the tabs 2 1 2. Rotate the cover toward the feeder to install it. Figure 1-2360 Install the cover Step 6: Install the front right cover (500-sheet feeder) 1. ENWW Install the tabs (callout 1) on the cover in the slots (callout 2) in the feeder. Removal and replacement procedures 1303 Figure 1-2361 Install the tabs 2 1 2. Install two screws (callout 1). Figure 1-2362 Install two screws 1 Step 7: Install the tray (500-sheet feeder) ▲ Lift the tray up slightly and install the back edge of the tray into the tray cavity. Lower the tray, and then slide it into the printer. 1304 Chapter 1 Removal and replacement ENWW Figure 1-2363 Install the tray ENWW Removal and replacement procedures 1305 Removal and replacement: Upper connector (500-sheet feeder) ● Introduction ● Step 1: Remove the tray (500-sheet feeder) ● Step 2: Remove the front right cover (500-sheet feeder) ● Step 3: Remove the right cover (500-sheet feeder) ● Step 4: Remove the upper connector ● Step 5: Unpack the replacement upper connector ● Step 6: Install the upper connector ● Step 7: Install the right cover (500-sheet feeder) ● Step 8: Install the front right cover (500-sheet feeder) ● Step 9: Install the tray (500-sheet feeder) Introduction This document provides the procedures to remove and replace the upper connector on the 500-sheet feeder. Before performing service Turn the printer power off ◦ Lift the printer off of the 500-sheet paper feeder. Use the table below to identify the correct part number for your printer. To order the part, go to www.hp.com/buy/parts. Upper connector part number VS1-7500-006CN Connector, drawer, 6P Required tools ● #2 Phillips screwdriver with a magnetic tip ● Needle-nose pliers After performing service Turn the printer power on ◦ Connect the power cable. ◦ Use the power switch to turn the power on. Post service test Make sure that the printer initializes to a Ready state. 1306 Chapter 1 Removal and replacement ENWW Print a configuration page from the 500-sheet paper feeder to make sure that the printer is functioning correctly. Step 1: Remove the tray (500-sheet feeder) ▲ Pull the tray out, slightly lift up, and then pull it completely out of the printer to remove it. Figure 1-2364 Remove the tray Step 2: Remove the front right cover (500-sheet feeder) 1. Remove two screws (callout 1). Figure 1-2365 Remove two screws 1 ENWW Removal and replacement procedures 1307 2. Remove the front right cover. Figure 1-2366 Remove the cover Step 3: Remove the right cover (500-sheet feeder) 1. Use a flat-blade screwdriver to release three tabs (callout 1). Figure 1-2367 Release three tabs 1 1308 Chapter 1 Removal and replacement ENWW 2. Rotate the cover away from the feeder (callout 1), and then lift up (callout 2) to remove it. Figure 1-2368 Rotate and remove the cover 1 2 Step 4: Remove the upper connector 1. Remove two screws (callout 1). Figure 1-2369 Remove two screws 1 ENWW Removal and replacement procedures 1309 2. Rotate the sheet-metal plate away from the feeder, and then disconnect two connectors (callout 1) on the back of the plate. CAUTION: The sheet-metal plate is still attached to the feeder until the connectors are disconnected. Figure 1-2370 Disconnect two connectors 1 3. Use needle-nose pliers to compress the retaining sleeves around the two pegs (callout 1) on the connector. Press the pegs through the holes to remove the connector. Figure 1-2371 Compress the sleeves around the pegs 1 Step 5: Unpack the replacement upper connector Unpack the replacement part from the packaging. http://www8.hp.com/us/en/hp-information/environment/product-recycling.html NOTE: HP recommends responsible disposal of the defective part. 1310 Chapter 1 Removal and replacement ENWW Figure 1-2372 Recycle and unpack Step 6: Install the upper connector 1. Install the upper connector in the sheet-metal plate. Make sure that the connector (callout 1) is positioned correctly in the sheet metal opening, and that the pegs (callout 2) are fully installed through the holes. Figure 1-2373 Install the connector 2 ENWW 1 Removal and replacement procedures 1311 2. Connect two connectors (callout 1). Figure 1-2374 Connect two connectors 1 3. Position the sheet metal plate on the feeder, and then install two screws (callout 1). Figure 1-2375 Install two screws 1 Step 7: Install the right cover (500-sheet feeder) 1. Install the tabs (callout 1) on the cover in the slots (callout 2) in the feeder. 1312 Chapter 1 Removal and replacement ENWW Figure 1-2376 Install the tabs 2 1 2. Rotate the cover toward the feeder to install it. Figure 1-2377 Install the cover Step 8: Install the front right cover (500-sheet feeder) 1. ENWW Install the tabs (callout 1) on the cover in the slots (callout 2) in the feeder. Removal and replacement procedures 1313 Figure 1-2378 Install the tabs 2 1 2. Install two screws (callout 1). Figure 1-2379 Install two screws 1 Step 9: Install the tray (500-sheet feeder) ▲ Lift the tray up slightly and install the back edge of the tray into the tray cavity. Lower the tray, and then slide it into the printer. 1314 Chapter 1 Removal and replacement ENWW Figure 1-2380 Install the tray ENWW Removal and replacement procedures 1315 Removal and replacement: Lower connector (500-sheet feeder) ● Introduction ● Step 1: Remove the tray (500-sheet feeder) ● Step 2: Remove the front right cover (500-sheet feeder) ● Step 3: Remove the right cover (500-sheet feeder) ● Step 4: Remove the lower connector ● Step 5: Unpack the replacement lower connector ● Step 6: Install the lower connector ● Step 7: Install the right cover (500-sheet feeder) ● Step 8: Install the front right cover (500-sheet feeder) ● Step 9: Install the tray (500-sheet feeder) Introduction This document provides the procedures to remove and replace the lower connector on the 500-sheet feeder. Before performing service Turn the printer power off ◦ Lift the printer off of the 500-sheet paper feeder. Use the table below to identify the correct part number for your printer. To order the part, go to www.hp.com/buy/parts. Lower connector part number VS1-7500-006CN Connector, drawer, 6P Required tools ● #2 Phillips screwdriver with a magnetic tip ● Needle-nose pliers After performing service Turn the printer power on ◦ Connect the power cable. ◦ Use the power switch to turn the power on. Post service test Make sure that the printer initializes to a Ready state. 1316 Chapter 1 Removal and replacement ENWW Print a configuration page from the 500-sheet paper feeder to make sure that the printer is functioning correctly. Step 1: Remove the tray (500-sheet feeder) ▲ Pull the tray out, slightly lift up, and then pull it completely out of the printer to remove it. Figure 1-2381 Remove the tray Step 2: Remove the front right cover (500-sheet feeder) 1. Remove two screws (callout 1). Figure 1-2382 Remove two screws 1 ENWW Removal and replacement procedures 1317 2. Remove the front right cover. Figure 1-2383 Remove the cover Step 3: Remove the right cover (500-sheet feeder) 1. Use a flat-blade screwdriver to release three tabs (callout 1). Figure 1-2384 Release three tabs 1 1318 Chapter 1 Removal and replacement ENWW 2. Rotate the cover away from the feeder (callout 1), and then lift up (callout 2) to remove it. Figure 1-2385 Rotate and remove the cover 1 2 Step 4: Remove the lower connector 1. Disconnect two connectors (callout 1). Figure 1-2386 Disconnect two connectors 1 ENWW Removal and replacement procedures 1319 2. Use needle-nose pliers to compress the retaining sleeves around the two pegs (callout 1) on the connector, and then push the connector down through the sheet metal to remove it. TIP: Tilt the feeder up in order to access the bottom of the feeder. Rest the tilted feeder on something solid, such as a book, while removing the connector. Figure 1-2387 Compress the sleeves around the pegs 1 Step 5: Unpack the replacement lower connector Unpack the replacement part from the packaging. http://www8.hp.com/us/en/hp-information/environment/product-recycling.html NOTE: HP recommends responsible disposal of the defective part. Figure 1-2388 Recycle and unpack Step 6: Install the lower connector 1. Install the connector through the holes in the sheet metal. Make sure that the connector (callout 1) is positioned correctly in the sheet metal opening, and that the pegs (callout 2) are fully installed through the holes TIP: Tilt the feeder up in order to access the bottom of the feeder. Rest the tilted feeder on something solid, such as a book, while installing the connector. 1320 Chapter 1 Removal and replacement ENWW Figure 1-2389 Install the connector 1 2 2. Connect two connectors (callout 1). Figure 1-2390 Connect two connectors 1 Step 7: Install the right cover (500-sheet feeder) 1. ENWW Install the tabs (callout 1) on the cover in the slots (callout 2) in the feeder. Removal and replacement procedures 1321 Figure 1-2391 Install the tabs 2 1 2. Rotate the cover toward the feeder to install it. Figure 1-2392 Install the cover Step 8: Install the front right cover (500-sheet feeder) 1. Install the tabs (callout 1) on the cover in the slots (callout 2) in the feeder. 1322 Chapter 1 Removal and replacement ENWW Figure 1-2393 Install the tabs 2 1 2. Install two screws (callout 1). Figure 1-2394 Install two screws 1 Step 9: Install the tray (500-sheet feeder) ▲ ENWW Lift the tray up slightly and install the back edge of the tray into the tray cavity. Lower the tray, and then slide it into the printer. Removal and replacement procedures 1323 Figure 1-2395 Install the tray 1324 Chapter 1 Removal and replacement ENWW Removal and replacement: Size-detect assembly (500-sheet feeder) ● Introduction ● Step 1: Remove the tray (500-sheet feeder) ● Step 2: Remove the tray extension door (500-sheet feeder) ● Step 3: Remove the front right cover (500-sheet feeder) ● Step 4: Remove the right cover (500-sheet feeder) ● Step 5: Remove the size-detect assembly ● Step 6: Unpack the replacement size-detect assembly ● Step 7: Install the size-detect assembly ● Step 8: Install the right cover (500-sheet feeder) ● Step 9: Install the front right cover (500-sheet feeder) ● Step 10: Install the tray extension door (500-sheet feeder) ● Step 11: Install the tray (500-sheet feeder) Introduction This document provides the procedures to remove and replace the size-detect assembly for the 500-sheet feeder. Before performing service Turn the printer power off ◦ Disconnect the power cable. WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the power cord before attempting to service the printer. ◦ Lift the printer off of the 500-sheet paper feeder. Use the table below to identify the correct part number for your printer, and then go to www.hp.com/buy/ parts to order the kit. Size-detect assembly part number RM1-4525-000CN Size detect assembly Required tools ● ENWW #2 Phillips screwdriver with a magnetic tip Removal and replacement procedures 1325 After performing service Turn the printer power on ◦ Connect the power cable. ◦ Use the power switch to turn the power on. Post service test Make sure that the printer initializes to a Ready state. Print a configuration page from the 500-sheet feeder to make sure that the printer is functioning correctly. Step 1: Remove the tray (500-sheet feeder) ▲ Pull the tray out, slightly lift up, and then pull it completely out of the printer to remove it. Figure 1-2396 Remove the tray Step 2: Remove the tray extension door (500-sheet feeder) 1. Carefully flex the tray extension door to release the hinge pin (callout 1). 1326 Chapter 1 Removal and replacement ENWW Figure 1-2397 Release the hinge pin 1 2. Rotate the tray extension door to the horizontal position, and then pull up on the keyed hinge pin (callout 1) to release the door. Remove the tray extension door. Figure 1-2398 Remove the tray extension door 1 Step 3: Remove the front right cover (500-sheet feeder) 1. ENWW Remove two screws (callout 1). Removal and replacement procedures 1327 Figure 1-2399 Remove two screws 1 2. Remove the front right cover. Figure 1-2400 Remove the cover Step 4: Remove the right cover (500-sheet feeder) 1. Use a flat-blade screwdriver to release three tabs (callout 1). 1328 Chapter 1 Removal and replacement ENWW Figure 1-2401 Release three tabs 1 2. Rotate the cover away from the feeder (callout 1), and then lift up (callout 2) to remove it. Figure 1-2402 Rotate and remove the cover 1 2 Step 5: Remove the size-detect assembly NOTE: Some of the figures in the following steps show the removal of the Tray 2 size-detect assembly. The procedure is also correct for the 500-sheet feeder size-detect assembly. 1. ENWW Disconnect all of the connectors on the PCA (callout 1), remove two screws (callout 2), and then remove the PCA. Removal and replacement procedures 1329 Figure 1-2403 Remove the PCA 2 1 2. Disconnect one connector (callout 1), and then remove two screws (callout 2). Figure 1-2404 Disconnect one connector and remove two screws 2 1 1330 Chapter 1 Removal and replacement ENWW 3. Release two tabs (callout 1). Figure 1-2405 Release two tabs 1 4. Inside the 500-sheet feeder cavity, rotate the size-detect assembly away from the sheet-metal frame, and then remove it. Figure 1-2406 Rotate and remove the size-detect assembly Step 6: Unpack the replacement size-detect assembly Unpack the replacement part from the packaging. http://www8.hp.com/us/en/hp-information/environment/product-recycling.html NOTE: ENWW HP recommends responsible disposal of the defective part. Removal and replacement procedures 1331 Figure 1-2407 Recycle and unpack Step 7: Install the size-detect assembly 1. Inside the 500-sheet feeder cavity, rotate the size-detect assembly toward the sheet-metal frame to install it. Figure 1-2408 Install the size-detect assembly 1332 Chapter 1 Removal and replacement ENWW 2. Make sure that two tabs (callout 1) are installed in the sheet metal frame. Figure 1-2409 Install two tabs 1 3. Connect one connector (callout 1), and then install two screws (callout 2). Figure 1-2410 Connect one connector and install two screws 2 1 ENWW Removal and replacement procedures 1333 4. Install the PCA (callout 1), connect all of the connectors on the PCA, and then install two screws (callout 2). Figure 1-2411 Install the PCA 2 1 Step 8: Install the right cover (500-sheet feeder) 1. Install the tabs (callout 1) on the cover in the slots (callout 2) in the feeder. Figure 1-2412 Install the tabs 2 1 1334 Chapter 1 Removal and replacement ENWW 2. Rotate the cover toward the feeder to install it. Figure 1-2413 Install the cover Step 9: Install the front right cover (500-sheet feeder) 1. Install the tabs (callout 1) on the cover in the slots (callout 2) in the feeder. Figure 1-2414 Install the tabs 1 ENWW 2 Removal and replacement procedures 1335 2. Install two screws (callout 1). Figure 1-2415 Install two screws 1 Step 10: Install the tray extension door (500-sheet feeder) 1. Rotate the Tray 2 extension door to the horizontal position, and then install the keyed hinge pin (callout 1). Figure 1-2416 Install the keyed hinge pin 1 1336 Chapter 1 Removal and replacement ENWW 2. Carefully flex the Tray 2 extension door, and then install the hinge pin (callout 1) near the power-cord side of the printer. Figure 1-2417 Install the hinge pin 1 Step 11: Install the tray (500-sheet feeder) ▲ Lift the tray up slightly and install the back edge of the tray into the tray cavity. Lower the tray, and then slide it into the printer. Figure 1-2418 Install the tray ENWW Removal and replacement procedures 1337 Removal and replacement: Lifter drive assembly (500-sheet feeder) ● Introduction ● Step 1: Remove the tray (500-sheet feeder) ● Step 2: Remove the front right cover (500-sheet feeder) ● Step 3: Remove the right cover (500-sheet feeder) ● Step 4: Remove the lifter drive assembly ● Step 6: Unpack the replacement lifter drive assembly ● Step 7: Install the lifter drive assembly ● Step 7: Install the right cover (500-sheet feeder) ● Step 8: Install the front right cover (500-sheet feeder) ● Step 9: Install the tray extension door (500-sheet feeder) ● Step 10: Install the tray (500-sheet feeder) Introduction This document provides the procedures to remove and replace the lifter drive assembly for the 500-sheet feeder. Before performing service Turn the printer power off ◦ Disconnect the power cable. WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the power cord before attempting to service the printer. ◦ Lift the printer off of the 500-sheet paper feeder. Use the table below to identify the correct part number for your printer, and then go to www.hp.com/buy/ parts to order the kit. Lifter drive assembly part number RM2-6278-000CN Lifter drive assembly (500-sheet feeder) Required tools ● #2 Phillips screwdriver with a magnetic tip After performing service Turn the printer power on ◦ Connect the power cable. ◦ Use the power switch to turn the power on. 1338 Chapter 1 Removal and replacement ENWW Post service test Make sure that the printer initializes to a Ready state. Print a configuration page from the 500-sheet feeder to make sure that the printer is functioning correctly. Step 1: Remove the tray (500-sheet feeder) ▲ Pull the tray out, slightly lift up, and then pull it completely out of the printer to remove it. Figure 1-2419 Remove the tray Step 2: Remove the front right cover (500-sheet feeder) 1. Remove two screws (callout 1). Figure 1-2420 Remove two screws 1 ENWW Removal and replacement procedures 1339 2. Remove the front right cover. Figure 1-2421 Remove the cover Step 3: Remove the right cover (500-sheet feeder) 1. Use a flat-blade screwdriver to release three tabs (callout 1). Figure 1-2422 Release three tabs 1 1340 Chapter 1 Removal and replacement ENWW 2. Rotate the cover away from the feeder (callout 1), and then lift up (callout 2) to remove it. Figure 1-2423 Rotate and remove the cover 1 2 Step 4: Remove the lifter drive assembly NOTE: Some of the figures in the following steps show the removal of the Tray 2 lifter drive assembly. The procedure is also correct for the 500-sheet feeder lifter drive assembly. 1. Disconnect one connector (callout 1). Figure 1-2424 Disconnect one connector 1 ENWW Removal and replacement procedures 1341 2. Release one spring (callout 1). TIP: Use hemostats (if available) to release the spring. TIP: Release the spring from the lower hook. NOTE: The spring is not captive. Do not lose the spring. Figure 1-2425 Release one spring 1 3. Remove one screw (callout 1). Figure 1-2426 Remove one screw 1 1342 Chapter 1 Removal and replacement ENWW 4. Remove the black bracket (callout 1) by sliding it away from the lifter drive. Figure 1-2427 Remove the black bracket 1 5. Remove the lifter drive assembly. Figure 1-2428 Remove the lifter drive assembly Step 6: Unpack the replacement lifter drive assembly Unpack the replacement part from the packaging. http://www8.hp.com/us/en/hp-information/environment/product-recycling.html NOTE: ENWW HP recommends responsible disposal of the defective part. Removal and replacement procedures 1343 Figure 1-2429 Recycle and unpack Step 7: Install the lifter drive assembly NOTE: Some of the figures in the following steps show the installation of the Tray 2 lifter drive assembly. The procedure is also correct for the 500-sheet feeder lifter drive assembly. 1. Position the lifter drive assembly in the printer. Figure 1-2430 Position the lifter drive assembly 1344 Chapter 1 Removal and replacement ENWW 2. Install the black bracket (callout 1) by sliding it toward the lifter drive. Figure 1-2431 Install the black bracket 1 3. Install one screw (callout 1). Figure 1-2432 Install one screw 1 ENWW Removal and replacement procedures 1345 4. Attach one spring (callout 1). TIP: Use hemostats (if available) to attach the spring. NOTE: The spring is not captive. Do not lose the spring. Figure 1-2433 Attach one spring 1 5. Connect one connector (callout 1). Figure 1-2434 Connect one connector 1 Step 7: Install the right cover (500-sheet feeder) 1. Install the tabs (callout 1) on the cover in the slots (callout 2) in the feeder. 1346 Chapter 1 Removal and replacement ENWW Figure 1-2435 Install the tabs 2 1 2. Rotate the cover toward the feeder to install it. Figure 1-2436 Install the cover Step 8: Install the front right cover (500-sheet feeder) 1. ENWW Install the tabs (callout 1) on the cover in the slots (callout 2) in the feeder. Removal and replacement procedures 1347 Figure 1-2437 Install the tabs 2 1 2. Rotate the cover toward the feeder to install it. Figure 1-2438 Install the cover Step 9: Install the tray extension door (500-sheet feeder) 1. Install the tabs (callout 1) on the cover in the slots (callout 2) in the feeder. 1348 Chapter 1 Removal and replacement ENWW Figure 1-2439 Install the tabs 2 1 2. Install two screws (callout 1). Figure 1-2440 Install two screws 1 Step 10: Install the tray (500-sheet feeder) ▲ ENWW Lift the tray up slightly and install the back edge of the tray into the tray cavity. Lower the tray, and then slide it into the printer. Removal and replacement procedures 1349 Figure 1-2441 Install the tray 1350 Chapter 1 Removal and replacement ENWW 1,500-sheet paper feeder NOTE: ENWW HP recommends removing the accessories from the product before servicing them. ● Removal and replacement: Front door (1,500-sheet feeder) ● Removal and replacement: Rear cover (1,500-sheet feeder) ● Removal and replacement: Left cover (1,500-sheet feeder) ● Removal and replacement: Right cover (1,500-sheet feeder) ● Removal and replacement: Feeder motor (1,500-sheet feeder) ● Removal and replacement: PCA (1,500-sheet feeder) ● Removal and replacement: Lifter-drive assembly (1,500-sheet feeder) ● Removal and replacement: Upper connector (1,500-sheet feeder) Removal and replacement procedures 1351 Removal and replacement: Front door (1,500-sheet feeder) ● Introduction ● Step 1: Remove the front door ● Step 2: Unpack the replacement front door ● Step 3: Install the front door Introduction This document provides the procedures to remove and replace the front door for the 1,500-sheet feeder. Before performing service Turn the printer power off ◦ Disconnect the power cable. WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the power cord before attempting to service the printer. ◦ Lift the printer off of the 1,500-sheet paper feeder. Use the table below to identify the correct part number for your printer. To order the part, go to www.hp.com/buy/parts. Front door(1,500-sheet feeder) part number RM2-6037-000CN Door, front (1,500-sheet feeder) Required tools ● Small, flat-blade screwdriver After performing service Turn the printer power on ◦ Connect the power cable. ◦ Use the power switch to turn the power on. Post service test Make sure that the printer initializes to a Ready state. Print a page from the 1,500-sheet feeder to make sure that the printer is functioning correctly. Step 1: Remove the front door 1. Open the front door. 1352 Chapter 1 Removal and replacement ENWW 2. With the door open about halfway, gently pry open the door slide-bar slot with a small, flat-blade screwdriver, and then disengage the door slide-bar from the feeder. Figure 1-2442 Disengage door slide bar 3. Inside the top of the door, note the location of the tab (callout 1) on the door and the notch (callout 2) on the metal bracket. When the door is open about halfway, the tab aligns with the notch and allows the door to be lifted and removed. Figure 1-2443 Tab and notch locations 1 2 ENWW Removal and replacement procedures 1353 4. Close the door about halfway, and then lift the door straight up to remove it. Figure 1-2444 Remove the front door Step 2: Unpack the replacement front door Unpack the replacement part from the packaging. http://www8.hp.com/us/en/hp-information/environment/product-recycling.html NOTE: HP recommends responsible disposal of the defective part. Figure 1-2445 Recycle and unpack Step 3: Install the front door 1. If the slide bar comes off of the door, reattach it by positioning the tab (callout 1) on the slide bar in the slot (callout 2) in the door. 1354 Chapter 1 Removal and replacement ENWW Figure 1-2446 Reattach slide bar 1 2 2. When installing the door, make sure that the spring (callout 1) is positioned in front of the metal plate (callout 2). Figure 1-2447 Position the spring 1 ENWW 2 Removal and replacement procedures 1355 3. Position the door so that the holes (callout 1) in the door align with the pins (callout 2) on the feeder. Figure 1-2448 Position the door 1 2 4. Close the door about halfway, and then lower the door onto the pins to install it. Figure 1-2449 Install the front door 1356 Chapter 1 Removal and replacement ENWW 5. With the door open about halfway, gently pry open the door slide-bar slot with a small, flat-blade screwdriver, and then engage the door slide-bar with the feeder. Figure 1-2450 Engage door slide bar ENWW Removal and replacement procedures 1357 Removal and replacement: Rear cover (1,500-sheet feeder) ● Introduction ● Step 1: Remove the rear cover ● Step 2: Unpack the replacement rear cover ● Step 3: Install the rear cover Introduction This document provides the procedures to remove and replace the 1,500-sheet feeder rear cover. Before performing service Turn the printer power off ◦ Disconnect the power cable. WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the power cord before attempting to service the printer. ◦ Lift the printer off of the 1,500-sheet paper feeder. Use the table below to identify the correct part number for your printer. To order the part, go to www.hp.com/buy/parts. Rear cover (1,500-sheet feeder) part number RC4-5989-000CN Cover, rear (1,500-sheet feeder) Required tools ● No special tools are required to install this part. After performing service Turn the printer power on ◦ Connect the power cable. ◦ Use the power switch to turn the power on. Post service test Make sure that the printer initializes to a Ready state. Print a page from the 1,500-sheet feeder to make sure that the printer is functioning correctly. Step 1: Remove the rear cover 1. Release two tabs (callout 1). 1358 Chapter 1 Removal and replacement ENWW Figure 1-2451 Release two tabs 1 2. Rotate the top of the cover away from the feeder (callout 1), and then lift up on the cover to release it (callout 2). Remove the cover. Figure 1-2452 Remove the rear cover 1 2 Step 2: Unpack the replacement rear cover Unpack the replacement part from the packaging. http://www8.hp.com/us/en/hp-information/environment/product-recycling.html NOTE: ENWW HP recommends responsible disposal of the defective part. Removal and replacement procedures 1359 Figure 1-2453 Recycle and unpack Step 3: Install the rear cover 1. Position the lower edge of the cover on the feeder (callout 1), and then rotate the top of the cover toward the feeder (callout 2) to install it. Figure 1-2454 Install the rear cover 2 1 1360 Chapter 1 Removal and replacement ENWW 2. Make sure that two tabs (callout 1) snap into place. Figure 1-2455 Install two tabs 1 ENWW Removal and replacement procedures 1361 Removal and replacement: Left cover (1,500-sheet feeder) ● Introduction ● Step 1: Remove the rear cover (1,500-sheet feeder) ● Step 2: Remove the left cover ● Step 3: Unpack the replacement left cover ● Step 4: Install the left cover ● Step 5: Install the rear cover (1,500-sheet feeder) Introduction This document provides the procedures to remove and replace the left cover for the 1,500-sheet feeder. Before performing service Turn the printer power off ◦ Disconnect the power cable. WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the power cord before attempting to service the printer. ◦ Lift the printer off of the 1,500-sheet paper feeder. Use the table below to identify the correct part number for your printer. To order the part, go to www.hp.com/buy/parts. Left cover (1,500-sheet feeder) part number RC4-5980-000CN Cover, left (1,500-sheet feeder) Required tools ● #2 Phillips screwdriver with a magnetic tip After performing service Turn the printer power on ◦ Connect the power cable. ◦ Use the power switch to turn the power on. Post service test Make sure that the printer initializes to a Ready state. Print a page from the 1,500-sheet feeder to make sure that the printer is functioning correctly. Step 1: Remove the rear cover (1,500-sheet feeder) 1. Release two tabs (callout 1). 1362 Chapter 1 Removal and replacement ENWW Figure 1-2456 Release two tabs 1 2. Rotate the top of the cover away from the feeder (callout 1), and then lift up on the cover to release it (callout 2). Remove the cover. Figure 1-2457 Remove the rear cover 1 2 Step 2: Remove the left cover 1. ENWW Before removing the lock-mechanism cover, take note of the location of the retainer tabs (callout 1). The retaining tabs on this cover can break easily. Removal and replacement procedures 1363 Figure 1-2458 Lock-mechanism cover tabs 1 2. Slightly pry up on the lock-mechanism cover, and then slide it toward the rear of the feeder to release it. Remove the cover. CAUTION: Do not pry this cover up more than is necessary for clearance when sliding it backward. The retaining tabs on this cover can break easily. Figure 1-2459 Remove the lock-mechanism cover 1364 Chapter 1 Removal and replacement ENWW 3. Open the feeder front door, and then remove two screws (callout 1). Figure 1-2460 Remove two screws 1 4. Release one tab (callout 1). Figure 1-2461 Release one tab 1 ENWW Removal and replacement procedures 1365 5. Rotate the top of the cover away from the feeder (callout 1), and then lift it up (callout 2) to remove it. Figure 1-2462 Remove the left cover 1 2 Step 3: Unpack the replacement left cover Unpack the replacement part from the packaging. http://www8.hp.com/us/en/hp-information/environment/product-recycling.html NOTE: HP recommends responsible disposal of the defective part. Figure 1-2463 Recycle and unpack Step 4: Install the left cover 1. Note the location of the tabs (callout 1) on the cover and the notches (callout 2) on the feeder. 1366 Chapter 1 Removal and replacement ENWW Figure 1-2464 Location of tabs and notches 2 1 2. Seat the tabs on the bottom of the cover in the notches (callout 1) on the feeder (as described in the previous step), and then rotate (callout 2) the top of the cover toward the feeder to install it. Figure 1-2465 Install the left cover 2 ENWW 1 Removal and replacement procedures 1367 3. Position the tab (callout 1) on the lock-mechanism cover in the slot (callout 2) on the left cover. Figure 1-2466 Position the tab 2 1 4. With the lock mechanism cover tab (mentioned in the previous step) in place, rotate the cover down, and then press until the tabs snap into place. Figure 1-2467 Install the lock mechanism cover Step 5: Install the rear cover (1,500-sheet feeder) 1. Position the lower edge of the cover on the feeder (callout 1), and then rotate the top of the cover toward the feeder (callout 2) to install it. 1368 Chapter 1 Removal and replacement ENWW Figure 1-2468 Install the rear cover 2 1 2. Make sure that two tabs (callout 1) snap into place. Figure 1-2469 Install two tabs 1 ENWW Removal and replacement procedures 1369 Removal and replacement: Right cover (1,500-sheet feeder) ● Introduction ● Step 1: Remove the rear cover (1,500-sheet feeder) ● Step 2: Remove the right cover ● Step 3: Unpack the replacement right cover ● Step 4: Install the right cover ● Step 5: Install the rear cover (1,500-sheet feeder) Introduction This document provides the procedures to remove and replace the right cover for the 1,500-sheet feeder. Before performing service Turn the printer power off ◦ Disconnect the power cable. WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the power cord before attempting to service the printer. ◦ Lift the printer off of the 1,500-sheet paper feeder. Use the table below to identify the correct part number for your printer. To order the part, go to www.hp.com/buy/parts. 1,500-sheet feeder right cover part number RC4-5981-000CN Cover, right (1,500-sheet feeder) Required tools ● #2 Phillips screwdriver with a magnetic tip After performing service Turn the printer power on ◦ Connect the power cable. ◦ Use the power switch to turn the power on. Post service test Make sure that the printer initializes to a Ready state. Print a page from the 1,500-sheet feeder to make sure that the printer is functioning correctly. Step 1: Remove the rear cover (1,500-sheet feeder) 1. Release two tabs (callout 1). 1370 Chapter 1 Removal and replacement ENWW Figure 1-2470 Release two tabs 1 2. Rotate the top of the cover away from the feeder (callout 1), and then lift up on the cover to release it (callout 2). Remove the cover. Figure 1-2471 Remove the rear cover 1 2 Step 2: Remove the right cover 1. ENWW Remove one screw (callout 1). Removal and replacement procedures 1371 Figure 1-2472 Remove one screw 1 2. Rotate the top of the cover away from the chassis (callout 1), and then lift it up (callout 2) to remove it. Figure 1-2473 Remove the right cover 1 2 Step 3: Unpack the replacement right cover Unpack the replacement part from the packaging. http://www8.hp.com/us/en/hp-information/environment/product-recycling.html NOTE: HP recommends responsible disposal of the defective part. 1372 Chapter 1 Removal and replacement ENWW Figure 1-2474 Recycle and unpack Step 4: Install the right cover 1. Lower the bottom of the cover into place (callout 1), and then rotate the top of the cover toward the feeder (callout 2) to install it. Figure 1-2475 Install the right cover 2 1 ENWW Removal and replacement procedures 1373 2. Install one screw (callout 1). Figure 1-2476 Install one screw 1 Step 5: Install the rear cover (1,500-sheet feeder) 1. Position the lower edge of the cover on the feeder (callout 1), and then rotate the top of the cover toward the feeder (callout 2) to install it. Figure 1-2477 Install the rear cover 2 1 1374 Chapter 1 Removal and replacement ENWW 2. Make sure that two tabs (callout 1) snap into place. Figure 1-2478 Install two tabs 1 ENWW Removal and replacement procedures 1375 Removal and replacement: Feeder motor (1,500-sheet feeder) ● Introduction ● Step 1: Remove the rear cover (1,500-sheet feeder) ● Step 2: Remove the right cover (1,500-sheet feeder) ● Step 3: Remove the feeder motor ● Step 4: Unpack the replacement feeder motor ● Step 5: Install the feeder motor ● Step 6: Install the right cover (1,500-sheet feeder) ● Step 7: Install the rear cover (1,500-sheet feeder) Introduction This document provides the procedures to remove and replace the feeder motor for the 1,500-sheet feeder. Before performing service Turn the printer power off ◦ Disconnect the power cable. WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the power cord before attempting to service the printer. ◦ Lift the printer off of the 1,500-sheet paper feeder. Use the table below to identify the correct part number for your printer. To order the part, go to www.hp.com/buy/parts. Feeder motor (1,500-sheet feeder) part number RH7-1603-020CN Motor Required tools ● #2 Phillips screwdriver with a magnetic tip After performing service Turn the printer power on ◦ Connect the power cable. ◦ Use the power switch to turn the power on. Post service test Make sure that the printer initializes to a Ready state. Print a page from the 1,500-sheet feeder to make sure that the printer is functioning correctly. 1376 Chapter 1 Removal and replacement ENWW Step 1: Remove the rear cover (1,500-sheet feeder) 1. Release two tabs (callout 1). Figure 1-2479 Release two tabs 1 2. Rotate the top of the cover away from the feeder (callout 1), and then lift up on the cover to release it (callout 2). Remove the cover. Figure 1-2480 Remove the rear cover 1 2 Step 2: Remove the right cover (1,500-sheet feeder) 1. ENWW Remove one screw (callout 1). Removal and replacement procedures 1377 Figure 1-2481 Remove one screw 1 2. Rotate the top of the cover away from the chassis (callout 1), and then lift it up (callout 2) to remove it. Figure 1-2482 Remove the right cover 1 2 Step 3: Remove the feeder motor 1. Disconnect one wire-harness connector (callout 1; J1703), and then release the wire harness from two retainers (callout 2). 1378 Chapter 1 Removal and replacement ENWW Figure 1-2483 Disconnect wire harness 1 2 2. Remove two screws (callout 1). Slightly separate the motor from the feeder chassis, and then slide the motor toward the back of the paper feeder to remove the motor. Figure 1-2484 Remove two screws 1 Step 4: Unpack the replacement feeder motor Unpack the replacement part from the packaging. http://www8.hp.com/us/en/hp-information/environment/product-recycling.html NOTE: ENWW HP recommends responsible disposal of the defective part. Removal and replacement procedures 1379 Figure 1-2485 Recycle and unpack Step 5: Install the feeder motor 1. Install the gear (callout 1) on the motor in the large hole (callout 2) on the feeder. Slide the motor toward the front of the feeder (callout 3) to install it. Figure 1-2486 Reinstall the motor 3 1 1380 Chapter 1 Removal and replacement 2 ENWW 2. Install two screws (callout 1). Figure 1-2487 Install two screws 1 3. Connect one wire-harness connector (callout 1; J1703), and then install the wire harness into two retainers (callout 2). Figure 1-2488 Connect wire harness 1 2 Step 6: Install the right cover (1,500-sheet feeder) 1. ENWW Lower the bottom of the cover into place (callout 1), and then rotate the top of the cover toward the feeder (callout 2) to install it. Removal and replacement procedures 1381 Figure 1-2489 Install the right cover 2 1 2. Install one screw (callout 1). Figure 1-2490 Install one screw 1 Step 7: Install the rear cover (1,500-sheet feeder) 1. Position the lower edge of the cover on the feeder (callout 1), and then rotate the top of the cover toward the feeder (callout 2) to install it. 1382 Chapter 1 Removal and replacement ENWW Figure 1-2491 Install the rear cover 2 1 2. Make sure that two tabs (callout 1) snap into place. Figure 1-2492 Install two tabs 1 ENWW Removal and replacement procedures 1383 Removal and replacement: PCA (1,500-sheet feeder) ● Introduction ● Step 1: Remove the rear cover (1,500-sheet feeder) ● Step 2: Remove the right cover (1,500-sheet feeder) ● Step 3: Remove the PCA ● Step 4: Unpack the replacement PCA ● Step 5: Install the PCA ● Step 6: Install the right cover (1,500-sheet feeder) ● Step 7: Install the rear cover (1,500-sheet feeder) Introduction This document provides the procedures to remove and replace the PCA for the 1,500-sheet feeder. Before performing service Turn the printer power off ◦ Disconnect the power cable. WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the power cord before attempting to service the printer. ◦ Lift the printer off of the 1,500-sheet paper feeder. CAUTION: This part contains components that are electrostatic discharge (ESD) sensitive. To reduce the possibility of ESD damage, always touch the sheet-metal chassis to ground yourself before touching an ESD-sensitive part. Use the table below to identify the correct part number for your printer. To order the part, go to www.hp.com/buy/parts. PCA (1,500-sheet feeder) part number RM2-7647-000CN PCA, paper deck (1,500-sheet feeder) Required tools ● #2 Phillips screwdriver with a magnetic tip ● Needle-nose pliers After performing service Turn the printer power on ◦ Connect the power cable. ◦ Use the power switch to turn the power on. 1384 Chapter 1 Removal and replacement ENWW Post service test Make sure that the printer initializes to a Ready state. Print a page from the 1,500-sheet feeder to make sure that the printer is functioning correctly. Step 1: Remove the rear cover (1,500-sheet feeder) 1. Release two tabs (callout 1). Figure 1-2493 Release two tabs 1 2. Rotate the top of the cover away from the feeder (callout 1), and then lift up on the cover to release it (callout 2). Remove the cover. Figure 1-2494 Remove the rear cover 1 2 Step 2: Remove the right cover (1,500-sheet feeder) 1. ENWW Remove one screw (callout 1). Removal and replacement procedures 1385 Figure 1-2495 Remove one screw 1 2. Rotate the top of the cover away from the chassis (callout 1), and then lift it up (callout 2) to remove it. Figure 1-2496 Remove the right cover 1 2 Step 3: Remove the PCA 1. Disconnect eight connectors (callout 1). 1386 Chapter 1 Removal and replacement ENWW Figure 1-2497 Disconnect eight connectors 1 2. Remove two screws (callout 1). Use needle-nose pliers to squeeze the top of one of the nylon PCA standoffs (callout 2). Gently pop the PCA off of the standoff. Repeat the procedure on the remaining standoff. Remove the PCA. Figure 1-2498 Remove the PCA 2 1 Step 4: Unpack the replacement PCA Unpack the replacement part from the packaging. CAUTION: This part contains components that are electrostatic discharge (ESD) sensitive. To reduce the possibility of ESD damage, always touch the sheet-metal chassis to ground yourself before touching an ESD-sensitive part. http://www8.hp.com/us/en/hp-information/environment/product-recycling.html ENWW Removal and replacement procedures 1387 NOTE: HP recommends responsible disposal of the defective part. Figure 1-2499 Recycle and unpack Step 5: Install the PCA 1. Gently install the PCA on the two nylon standoffs (callout 1). Install two screws (callout 2). Figure 1-2500 Install the PCA 1 1388 Chapter 1 Removal and replacement 2 ENWW 2. Connect eight connectors (callout 1). Figure 1-2501 Connect eight connectors 1 Step 6: Install the right cover (1,500-sheet feeder) 1. Lower the bottom of the cover into place (callout 1), and then rotate the top of the cover toward the feeder (callout 2) to install it. Figure 1-2502 Install the right cover 2 1 ENWW Removal and replacement procedures 1389 2. Install one screw (callout 1). Figure 1-2503 Install one screw 1 Step 7: Install the rear cover (1,500-sheet feeder) 1. Position the lower edge of the cover on the feeder (callout 1), and then rotate the top of the cover toward the feeder (callout 2) to install it. Figure 1-2504 Install the rear cover 2 1 1390 Chapter 1 Removal and replacement ENWW 2. Make sure that two tabs (callout 1) snap into place. Figure 1-2505 Install two tabs 1 ENWW Removal and replacement procedures 1391 Removal and replacement: Lifter-drive assembly (1,500-sheet feeder) ● Introduction ● Step 1: Remove the rear cover (1,500-sheet feeder) ● Step 2: Remove the right cover (1,500-sheet feeder) ● Step 3: Remove the feeder motor (1,500-sheet feeder) ● Step 4: Remove the lifter-drive assembly ● Step 5: Unpack the replacement lifter drive assembly ● Step 6: Install the lifter-drive assembly ● Step 7: Install the feeder motor (1,500-sheet feeder) ● Step 8: Install the right cover (1,500-sheet feeder) ● Step 9: Install the rear cover (1,500-sheet feeder) Introduction This document provides the procedures to remove and replace the lifter drive assembly for the 1,500-sheet feeder. Before performing service Turn the printer power off ◦ Disconnect the power cable. WARNING! To avoid damage to the printer, turn the printer off, wait 30 seconds, and then remove the power cord before attempting to service the printer. ◦ Lift the printer off of the 1,500-sheet paper feeder. Use the table below to identify the correct part number for your printer. To order the part, go to www.hp.com/buy/parts. lifter drive assembly (1,500-sheet feeder) part number RM2-6044-000CN Lifter drive assembly Required tools ● #2 Phillips screwdriver with a magnetic tip ● Needle-nose pliers After performing service Turn the printer power on ◦ Connect the power cable. ◦ Use the power switch to turn the power on. 1392 Chapter 1 Removal and replacement ENWW Post service test Make sure that the printer initializes to a Ready state. Print a page from the 1,500-sheet feeder to make sure that the printer is functioning correctly. Step 1: Remove the rear cover (1,500-sheet feeder) 1. Release two tabs (callout 1). Figure 1-2506 Release two tabs 1 2. Rotate the top of the cover away from the feeder (callout 1), and then lift up on the cover to release it (callout 2). Remove the cover. Figure 1-2507 Remove the rear cover 1 2 Step 2: Remove the right cover (1,500-sheet feeder) 1. ENWW Remove one screw (callout 1). Removal and replacement procedures 1393 Figure 1-2508 Remove one screw 1 2. Rotate the top of the cover away from the chassis (callout 1), and then lift it up (callout 2) to remove it. Figure 1-2509 Remove the right cover 1 2 Step 3: Remove the feeder motor (1,500-sheet feeder) 1. Disconnect one wire-harness connector (callout 1; J1703), and then release the wire harness from two retainers (callout 2). 1394 Chapter 1 Removal and replacement ENWW Figure 1-2510 Disconnect wire harness 1 2 2. Remove two screws (callout 1). Slightly separate the motor from the feeder chassis, and then slide the motor toward the back of the paper feeder to remove the motor. Figure 1-2511 Remove two screws 1 Step 4: Remove the lifter-drive assembly 1. ENWW Remove two screws (callout 1) and the remove the sheet-metal plate (callout 2). Removal and replacement procedures 1395 Figure 1-2512 Remove two screws 1 2 2. Disconnect one connector (callout 1). Figure 1-2513 Disconnect one connector 1 1396 Chapter 1 Removal and replacement ENWW 3. Remove three screws (callout 1), and then carefully remove the lifter drive assembly. Figure 1-2514 Remove three screws 1 Step 5: Unpack the replacement lifter drive assembly Unpack the replacement part from the packaging. http://www8.hp.com/us/en/hp-information/environment/product-recycling.html NOTE: HP recommends responsible disposal of the defective part. Figure 1-2515 Recycle and unpack Step 6: Install the lifter-drive assembly 1. ENWW Position the lifter drive assembly on the feeder, and then install three screws (callout 1), and then connect one connector (callout 2). Removal and replacement procedures 1397 Figure 1-2516 Install three screws 1 2. Connect one connector (callout 1). Figure 1-2517 Connect one connector 1 1398 Chapter 1 Removal and replacement ENWW 3. Position the sheet metal plate (callout 1) on the feeder, and then install two screws (callout 2). Figure 1-2518 Install the sheet-metal plate 2 1 Step 7: Install the feeder motor (1,500-sheet feeder) 1. Install the gear (callout 1) on the motor in the large hole (callout 2) on the feeder. Slide the motor toward the front of the feeder (callout 3) to install it. Figure 1-2519 Reinstall the motor 3 1 ENWW 2 Removal and replacement procedures 1399 2. Install two screws (callout 1). Figure 1-2520 Install two screws 1 3. Connect one wire-harness connector (callout 1; J1703), and then install the wire harness into two retainers (callout 2). Figure 1-2521 Connect wire harness 1 2 Step 8: Install the right cover (1,500-sheet feeder) 1. Lower the bottom of the cover into place (callout 1), and then rotate the top of the cover toward the feeder (callout 2) to install it. 1400 Chapter 1 Removal and replacement ENWW Figure 1-2522 Install the right cover 2 1 2. Install one screw (callout 1). Figure 1-2523 Install one screw 1 Step 9: Install the rear cover (1,500-sheet feeder) 1. ENWW Position the lower edge of the cover on the feeder (callout 1), and then rotate the top of the cover toward the feeder (callout 2) to install it. Removal and replacement procedures 1401 Figure 1-2524 Install the rear cover 2 1 2. Make sure that two tabs (callout 1) snap into place. Figure 1-2525 Install two tabs 1 1402 Chapter 1 Removal and replacement ENWW Removal and replacement: Upper connector (1,500-sheet feeder) ● Introduction ● Step 1: Remove the upper connector ● Step 2: Unpack the replacement upper connector ● Step 3: Install the upper connector Introduction This document provides the procedures to remove and replace the upper connector on the 1,500-sheet feeder. Before performing service Turn the product power off ◦ Lift the product off of the 1,500-sheet paper feeder. Use the table below to identify the correct part number for your product. To order the part, go to www.hp.com/buy/parts. Upper connector part number VS1-7500-006CN Connector, drawer, 6P Required tools ● #2 Phillips screwdriver with a magnetic tip ● Needle-nose pliers After performing service Turn the product power on ◦ Connect the power cable. ◦ Use the power switch to turn the power on. Post service test Make sure that the product initializes to a Ready state. Print a configuration page from the 1,500-sheet paper feeder to make sure that the product is functioning correctly. Step 1: Remove the upper connector 1. ENWW Remove one screw (callout 1). Removal and replacement procedures 1403 Figure 1-2526 Remove one screw 1 2. Rotate the sheet-metal plate away from the feeder, and then disconnect two connectors (callout 1) on the back of the plate. CAUTION: The sheet-metal plate is still attached to the feeder until the connectors are disconnected. Figure 1-2527 Disconnect two connectors 1 1404 Chapter 1 Removal and replacement ENWW 3. Use needle-nose pliers to compress the retaining sleeves around the two pegs (callout 1) on the connector. Figure 1-2528 Compress the sleeves around the pegs 1 4. Remove the connector from the sheet-metal plate. Figure 1-2529 Remove the connector Step 2: Unpack the replacement upper connector Unpack the replacement part from the packaging. http://www8.hp.com/us/en/hp-information/environment/product-recycling.html NOTE: ENWW HP recommends responsible disposal of the defective part. Removal and replacement procedures 1405 Step 3: Install the upper connector 1. Install the connector in the sheet-metal plate. Make sure that the notch (callout 1) on the top of the connector fits into the edge (callout 2) of the hole in the sheet-metal plate closest to the tabs. Figure 1-2530 Install the connector 1 1406 Chapter 1 Removal and replacement 2 ENWW 2. Connect two connectors (callout 1) on the back of the sheet-metal plate. Figure 1-2531 Connect two connectors 1 3. When installing the sheet-metal plate, make sure that one tab (callout 1) fits on top of the edge of the opening in the top of the feeder and that the other tab (callout 2) fits under the edge of the opening. Figure 1-2532 Install the sheet-metal plate 1 2 ENWW Removal and replacement procedures 1407 4. Install one screw (callout 1). Figure 1-2533 Install one screw 1 1408 Chapter 1 Removal and replacement ENWW 5-bin mailbox NOTE: ENWW HP recommends removing the accessories from the product before servicing them. ● Removal and replacement: Right cover (5-bin mailbox) ● Removal and replacement: Left cover (5-bin mailbox) ● Removal and replacement: Front cover (5-bin mailbox) ● Removal and replacement: Sensor assembly (5-bin mailbox) ● Removal and replacement: Drive assembly (5-bin mailbox) ● Removal and replacement: Connector (5-bin mailbox) Removal and replacement procedures 1409 Removal and replacement: Right cover (5-bin mailbox) ● Introduction ● Step 1: Remove the right cover ● Step 2: Unpack the replacement right cover ● Step 3: Install the right cover Introduction This document provides the procedures to remove and replace the right cover of the 5-bin mailbox. Before performing service Turn the printer power off ◦ Remove the 5-bin mailbox from the printer. Use the table below to identify the correct part number for your printer. To order the part, go to www.hp.com/buy/parts. Right cover (5-bin mailbox) part number RM2-6242-000CN Cover, right (5-bin mailbox) Required tools ● Small, flat-blade screwdriver After performing service Turn the printer power on ◦ Connect the power cable. ◦ Use the power switch to turn the power on. Post service test Make sure that the printer initializes to a Ready state. Print a page and send it to the 5-bin mailbox to make sure that the printer is functioning correctly. Step 1: Remove the right cover 1. Open the rear cover. 1410 Chapter 1 Removal and replacement ENWW Figure 1-2534 Open the rear cover 2. Release two tabs (callout 1). Figure 1-2535 Release two tabs 1 ENWW Removal and replacement procedures 1411 3. Slide the cover toward the top of the 5-bin mailbox to remove it. Figure 1-2536 Remove the right cover Step 2: Unpack the replacement right cover Unpack the replacement part from the packaging. http://www8.hp.com/us/en/hp-information/environment/product-recycling.html NOTE: HP recommends responsible disposal of the defective part. Figure 1-2537 Recycle and unpack Step 3: Install the right cover 1. Slide the cover toward the base of the 5-bin mailbox to install it. 1412 Chapter 1 Removal and replacement ENWW Figure 1-2538 Install the cover 2. Make sure that the two tabs (callout1) snap into place. Figure 1-2539 Check the tabs 1 ENWW Removal and replacement procedures 1413 3. Close the rear cover. Figure 1-2540 Close the rear cover 1414 Chapter 1 Removal and replacement ENWW Removal and replacement: Left cover (5-bin mailbox) ● Introduction ● Step 1: Remove the left cover ● Step 2: Unpack the replacement left cover ● Step 3: Install the left cover Introduction This document provides the procedures to remove and replace the left cover of the 5-bin mailbox. Before performing service Turn the printer power off ◦ Remove the 5-bin mailbox from the printer. Use the table below to identify the correct part number for your printer. To order the part, go to www.hp.com/buy/parts. Left cover (5-bin mailbox) part number RM2-6241-000CN Cover, left (5-bin mailbox) Required tools ● Small, flat-blade screwdriver After performing service Turn the printer power on ◦ Connect the power cable. ◦ Use the power switch to turn the power on. Post service test Make sure that the printer initializes to a Ready state. Print a page and send it to the 5-bin mailbox to make sure that the printer is functioning correctly. Step 1: Remove the left cover 1. ENWW Open the rear cover. Removal and replacement procedures 1415 Figure 1-2541 Open the rear cover 2. Release two tabs (callout 1). Figure 1-2542 Release two tabs 1 1416 Chapter 1 Removal and replacement ENWW 3. Slide the cover toward the top of the 5-bin mailbox to remove it. Figure 1-2543 Remove the left cover Step 2: Unpack the replacement left cover Unpack the replacement part from the packaging. http://www8.hp.com/us/en/hp-information/environment/product-recycling.html NOTE: HP recommends responsible disposal of the defective part. Figure 1-2544 Recycle and unpack Step 3: Install the left cover 1. ENWW Slide the cover toward the base of the 5-bin mailbox to install it. Removal and replacement procedures 1417 Figure 1-2545 Install the left cover 2. Make sure that the two tabs (callout1) snap into place. Figure 1-2546 Check the tabs 1 1418 Chapter 1 Removal and replacement ENWW 3. Close the rear cover. Figure 1-2547 Close the rear cover ENWW Removal and replacement procedures 1419 Removal and replacement: Front cover (5-bin mailbox) ● Introduction ● Step 1: Remove the front cover ● Step 2: Unpack the replacement front cover ● Step 3: Install the front cover Introduction This document provides the procedures to remove and replace the front cover of the 5-bin mailbox. Before performing service Turn the printer power off ◦ Remove the 5-bin mailbox from the printer. Use the table below to identify the correct part number for your printer. To order the part, go to www.hp.com/buy/parts. Front cover (5-bin mailbox) part number RC4-6204-000CN Cover, front (5-bin mailbox) Required tools ● #2 Phillips screwdriver with a magnetic tip After performing service Turn the printer power on ◦ Connect the power cable. ◦ Use the power switch to turn the power on. Post service test Make sure that the printer initializes to a Ready state. Print a page and send it to the 5-bin mailbox to make sure that the printer is functioning correctly. Step 1: Remove the front cover ▲ Remove one screw (callout 1), and then slide the front cover toward the base of the 5-bin mailbox (callout 2) to remove it. 1420 Chapter 1 Removal and replacement ENWW Figure 1-2548 Remove one screw and the front cover 2 1 Step 2: Unpack the replacement front cover Unpack the replacement part from the packaging. http://www8.hp.com/us/en/hp-information/environment/product-recycling.html NOTE: HP recommends responsible disposal of the defective part. Figure 1-2549 Recycle and unpack Step 3: Install the front cover ▲ ENWW Slide the front cover toward the top of the 5-bin mailbox to install it (callout 1), and then install one screw (callout 2). Removal and replacement procedures 1421 Figure 1-2550 Install the cover and one screw 1 2 1422 Chapter 1 Removal and replacement ENWW Removal and replacement: Sensor assembly (5-bin mailbox) ● Introduction ● Step 1: Remove the right cover (5-bin mailbox) ● Step 2: Remove the sensor assembly ● Step 3: Unpack the replacement sensor assembly ● Step 4: Install the sensor assembly ● Step 5: Install the right cover (5-bin mailbox) Introduction This document provides the procedures to remove and replace the sensor assembly of the 5-bin mailbox. Before performing service Turn the printer power off ◦ Remove the 5-bin mailbox from the printer. Use the table below to identify the correct part number for your printer. To order the part, go to www.hp.com/buy/parts. Sensor assembly (5-bin mailbox) part number RM1-5096-000CN Sensor assembly (5-bin mailbox) Required tools ● #2 Phillips screwdriver with a magnetic tip ● Small, flat-blade screwdriver After performing service Turn the printer power on ◦ Connect the power cable. ◦ Use the power switch to turn the power on. Post service test Make sure that the printer initializes to a Ready state. Print a page and send it to the 5-bin mailbox to make sure that the printer is functioning correctly. Step 1: Remove the right cover (5-bin mailbox) 1. ENWW Open the rear cover. Removal and replacement procedures 1423 Figure 1-2551 Open the rear cover 2. Release two tabs (callout 1). Figure 1-2552 Release two tabs 1 1424 Chapter 1 Removal and replacement ENWW 3. Slide the cover toward the top of the 5-bin mailbox to remove it. Figure 1-2553 Remove the right cover Step 2: Remove the sensor assembly 1. Disconnect one connector (callout 1), and then remove two screws (callout 2). Figure 1-2554 Disconnect one connector and remove two screws 1 2 ENWW Removal and replacement procedures 1425 2. Release five tabs (callout 1). Figure 1-2555 Release five tabs 1 3. Lift the sensor assembly up slightly to release two tabs (callout 1). Figure 1-2556 Release two tabs 1 1426 Chapter 1 Removal and replacement ENWW 4. Tilt the assembly up (callout 1), and then slide it toward the back of the 5-bin mailbox (callout 2) to remove it. CAUTION: Be careful not to break the sensor flags (callout 3) when removing the sensor assembly. Figure 1-2557 Remove the assembly 3 1 2 Step 3: Unpack the replacement sensor assembly Unpack the replacement part from the packaging. http://www8.hp.com/us/en/hp-information/environment/product-recycling.html NOTE: HP recommends responsible disposal of the defective part. Figure 1-2558 Recycle and unpack Step 4: Install the sensor assembly 1. Position the sensor assembly on the 5-bin mailbox so that the slots (callout 1) on the assembly engage with the tabs (callout 2) on the 5-bin mailbox. CAUTION: ENWW Be careful not to break the sensor flags (callout 3) when installing the sensor assembly. Removal and replacement procedures 1427 Figure 1-2559 Position the sensor assembly 2 1 2. Lift up slightly on the assembly to engage the tabs (callout 1) on the ends. Figure 1-2560 Engage the tabs 1 1428 Chapter 1 Removal and replacement ENWW 3. Make sure that five tabs (callout 1) snap into place over the sensor assembly. Figure 1-2561 Engage five tabs 1 4. Connect one connector (callout 1), and then install two screws (callout 2). Figure 1-2562 Connect one connector and install two screws 1 2 Step 5: Install the right cover (5-bin mailbox) 1. ENWW Slide the cover toward the base of the 5-bin mailbox to install it. Removal and replacement procedures 1429 Figure 1-2563 Install the cover 2. Make sure that the two tabs (callout1) snap into place. Figure 1-2564 Check the tabs 1 1430 Chapter 1 Removal and replacement ENWW 3. Close the rear cover. Figure 1-2565 Close the rear cover ENWW Removal and replacement procedures 1431 Removal and replacement: Drive assembly (5-bin mailbox) ● Introduction ● Step 1: Remove the front cover (5-bin mailbox) ● Step 2: Remove the left cover (5-bin mailbox) ● Step 3: Remove the drive assembly ● Step 4: Unpack the replacement drive assembly ● Step 5: Install the drive assembly ● Step 6: Install the left cover (5-bin mailbox) ● Step 7: Install the front cover (5-bin mailbox) Introduction This document provides the procedures to remove and replace the drive assembly of the 5-bin mailbox. Before performing service Turn the printer power off ◦ Remove the 5-bin mailbox from the printer. Use the table below to identify the correct part number for your printer. To order the part, go to www.hp.com/buy/parts. Drive assembly (5-bin mailbox) part number RM1-5267-000CN Drive assembly (5-bin mailbox) Required tools ● #2 Phillips screwdriver with a magnetic tip ● Small, flat-blade screwdriver After performing service Turn the printer power on ◦ Connect the power cable. ◦ Use the power switch to turn the power on. Post service test Make sure that the printer initializes to a Ready state. Print a page and send it to the 5-bin mailbox to make sure that the printer is functioning correctly. 1432 Chapter 1 Removal and replacement ENWW Step 1: Remove the front cover (5-bin mailbox) ▲ Remove one screw (callout 1), and then slide the front cover toward the base of the 5-bin mailbox (callout 2) to remove it. Figure 1-2566 Remove one screw and the front cover 2 1 Step 2: Remove the left cover (5-bin mailbox) 1. Open the rear cover. Figure 1-2567 Open the rear cover ENWW Removal and replacement procedures 1433 2. Release two tabs (callout 1). Figure 1-2568 Release two tabs 1 3. Slide the cover toward the top of the 5-bin mailbox to remove it. Figure 1-2569 Remove the left cover Step 3: Remove the drive assembly 1. Disconnect three connectors (callout 1), and then remove the wire harnesses from the guides (callout 2). 1434 Chapter 1 Removal and replacement ENWW Figure 1-2570 Disconnect three connectors 2 1 2. Remove the wire harnesses (callout 1) from the guides (callout 2). Figure 1-2571 Remove the wire harnesses from the guides 2 1 ENWW Removal and replacement procedures 1435 3. Release one tab (callout 1), and then slide the wire guide (callout 2) toward the top of the mailbox to remove it. Figure 1-2572 Remove the wire guide 1 2 4. Remove four screws (callout 1). Figure 1-2573 Remove four screws 1 1436 Chapter 1 Removal and replacement ENWW 5. Remove the drive assembly. Figure 1-2574 Remove the drive assembly. Step 4: Unpack the replacement drive assembly Unpack the replacement part from the packaging. http://www8.hp.com/us/en/hp-information/environment/product-recycling.html NOTE: HP recommends responsible disposal of the defective part. Figure 1-2575 Recycle and unpack Step 5: Install the drive assembly 1. ENWW When reinstalling the drive assembly, make sure that the tabs (callout 1) on the drive assembly are positioned in the slots (callout 2) in the 5-bin mailbox. Removal and replacement procedures 1437 Figure 1-2576 Install the tabs in the slots 2 1 2. Position the drive assembly on the mailbox. Figure 1-2577 Position the drive assembly 1438 Chapter 1 Removal and replacement ENWW 3. Install four screws (callout 1). Figure 1-2578 Install four screws 1 4. Position the wire guide (callout 1) on the mailbox, and then slide it toward the bottom of the mailbox to install it. NOTE: Note that the tab (callout 2) on the wire guide slides under the sheet metal when it is installed. Figure 1-2579 Install the wire guide 2 1 ENWW Removal and replacement procedures 1439 5. Install the wire harnesses (callout 1) in the guides (callout 2). Figure 1-2580 Install the wire harnesses 2 1 6. Install the wire harnesses (callout 1) in the guides (callout 2), and then connect three connectors (callout 3). Figure 1-2581 Install the wire harnesses and connect three connectors 1 2 Step 6: Install the left cover (5-bin mailbox) 1. Slide the cover toward the base of the 5-bin mailbox to install it. 1440 Chapter 1 Removal and replacement ENWW Figure 1-2582 Install the left cover 2. Make sure that the two tabs (callout1) snap into place. Figure 1-2583 Check the tabs 1 ENWW Removal and replacement procedures 1441 3. Close the rear cover. Figure 1-2584 Close the rear cover Step 7: Install the front cover (5-bin mailbox) ▲ Slide the front cover toward the top of the 5-bin mailbox to install it (callout 1), and then install one screw (callout 2). Figure 1-2585 Install the cover and one screw 1 2 1442 Chapter 1 Removal and replacement ENWW Removal and replacement: Connector (5-bin mailbox) ● Introduction ● Step 1: Remove the connector ● Step 2: Unpack the replacement connector ● Step 3: Install the connector Introduction This document provides the procedures to remove and replace the connector of the 5-bin mailbox. Before performing service Turn the printer power off ◦ Remove the 5-bin mailbox from the printer. Use the table below to identify the correct part number for your printer. To order the part, go to www.hp.com/buy/parts. Connector (5-bin mailbox) part number VS1-7500-008CN Connector, 8P (5-bin mailbox) Required tools ● #2 Phillips screwdriver with a magnetic tip ● Needle-nose pliers After performing service Turn the printer power on ◦ Connect the power cable. ◦ Use the power switch to turn the power on. Post service test Make sure that the printer initializes to a Ready state. Print a page and send it to the 5-bin mailbox to make sure that the printer is functioning correctly. Step 1: Remove the connector 1. Remove two screws (callout 1). Reinstallation tip: Make sure that the black screw (callout 2) is installed in the correct position when reinstalling the connector. ENWW Removal and replacement procedures 1443 Figure 1-2586 Remove two screws 2 1 2. Disconnect two connectors (callout 2). Figure 1-2587 Disconnect two connectors 1 1444 Chapter 1 Removal and replacement ENWW 3. Use needle-nose pliers to compress the retaining sleeves around the two pegs (callout 1) on the connector, and then push the connector through the sheet metal to remove it. Figure 1-2588 Compress the sleeves around the pegs 1 Step 2: Unpack the replacement connector Unpack the replacement part from the packaging. http://www8.hp.com/us/en/hp-information/environment/product-recycling.html NOTE: HP recommends responsible disposal of the defective part. Figure 1-2589 Recycle and unpack Step 3: Install the connector 1. ENWW Install the connector through the holes in the sheet metal. Make sure that the connector (callout 1) is positioned correctly in the sheet metal opening, and that the pegs (callout 2) are fully installed through the holes Removal and replacement procedures 1445 Figure 1-2590 Install the connector 1 2. 2 Connect two connectors (callout 2). Figure 1-2591 Connect two connectors 1 1446 Chapter 1 Removal and replacement ENWW 3. Position the connector holder on the 5-bin mailbox, and then install two screws (callout 1). TIP: Make sure that the black screw (callout 2) is installed in the correct position. Figure 1-2592 Install two screws 2 1 ENWW Removal and replacement procedures 1447 Stacker and stapler/stacker NOTE: HP recommends removing the accessories from the product before servicing them. ● Removal and replacement: Connector (stacker and stapler/stacker) ● Removal and replacement: Stapler assembly (stapler/stacker) ● Removal and replacement: Delivery tray (stacker and stapler/stacker) ● Removal and replacement: Rear cover (stacker and stapler/stacker) ● Removal and replacement: Top cover (stapler/stacker) ● Removal and replacement: Left cover (stacker and stapler/stacker) ● Removal and replacement: Right front cover (stacker and stapler/stacker) ● Removal and replacement: Front cover (stacker and stapler/stacker) ● Removal and replacement: Jog assembly (stapler/stacker) ● Removal and replacement: Paddle motor(stapler/stacker) ● Removal and replacement: Feed motor (stacker and stapler/stacker) 1448 Chapter 1 Removal and replacement ENWW Removal and replacement: Connector (stacker and stapler/stacker) ● Introduction ● Step 1: Remove the connector ● Step 2: Unpack the replacement connector ● Step 3: Install the connector Introduction This document provides the procedures to remove and replace the connector of the stapler or stapler/stacker. Before performing service Turn the printer power off ◦ Remove the stacker or stapler/stacker from the printer. Use the table below to identify the correct part number for your printer. To order the part, go to www.hp.com/buy/parts. Connector (stacker and stapler/stacker) part number VS1-7500-008CN Connector, 8P (stacker and stapler/stacker) Required tools ● #2 Phillips screwdriver with a magnetic tip ● Needle-nose pliers After performing service Turn the printer power on ◦ Connect the power cable. ◦ Use the power switch to turn the power on. Post service test Make sure that the printer initializes to a Ready state. Print two pages and send them to the stapler or stapler/stacker to make sure that the printer is functioning correctly. Step 1: Remove the connector 1. Remove two screws (callout 1). Reinstallation tip: Make sure that the black screw (callout 2) is installed in the correct position when reinstalling the connector. ENWW Removal and replacement procedures 1449 Figure 1-2593 Remove two screws 2 1 2. Disconnect two connectors (callout 2). Figure 1-2594 Disconnect two connectors 1 1450 Chapter 1 Removal and replacement ENWW 3. Use needle-nose pliers to compress the retaining sleeves around the two pegs (callout 1) on the connector, and then push the connector through the sheet metal to remove it. Figure 1-2595 Compress the sleeves around the pegs 1 Step 2: Unpack the replacement connector Unpack the replacement part from the packaging. http://www8.hp.com/us/en/hp-information/environment/product-recycling.html NOTE: HP recommends responsible disposal of the defective part. Figure 1-2596 Recycle and unpack Step 3: Install the connector 1. ENWW Install the connector through the holes in the sheet metal. Make sure that the connector (callout 1) is positioned correctly in the sheet metal opening, and that the pegs (callout 2) are fully installed through the holes. Removal and replacement procedures 1451 Figure 1-2597 Install the connector 1 2. 2 Connect two connectors (callout 2). Figure 1-2598 Connect two connectors 1 1452 Chapter 1 Removal and replacement ENWW 3. Position the connector holder on the stapler or stapler/stacker, and then install two screws (callout 1). TIP: Make sure that the black screw (callout 2) is installed in the correct position. Figure 1-2599 Install two screws 2 1 ENWW Removal and replacement procedures 1453 Removal and replacement: Stapler assembly (stapler/stacker) ● Introduction ● Step 1: Remove the stapler assembly ● Step 2: Unpack the replacement stapler assembly ● Step 3: Install the stapler assembly Introduction This document provides the procedures to remove and replace the stapler assembly on the stapler/stacker. Before performing service ◦ Turn the printer power off Use the table below to identify the correct part number for your printer. To order the part, go to www.hp.com/buy/parts. Stapler assembly part number RM2-6202-000CN Stapler assembly (stapler/stacker) Required tools ● No special tools are required to install this part. After performing service Turn the printer power on ◦ Connect the power cable. ◦ Use the power switch to turn the power on. Post service test Make sure that the printer initializes to a Ready state. Print two pages and send them to the stapler/stacker to make sure that the printer is functioning correctly. Step 1: Remove the stapler assembly 1. Rotate the stapler assembly away from the stapler/stacker. 1454 Chapter 1 Removal and replacement ENWW Figure 1-2600 Rotate the stapler assembly 2. Press down on the top of the stapler assembly to release one tab (callout 1). Figure 1-2601 Release one tab 1 ENWW Removal and replacement procedures 1455 3. Rotate the top of the stapler assembly away from the stapler/stacker. CAUTION: The stapler assembly is still attached to the stapler/stacker by a wire harness. Do not attempt to completely remove the stapler assembly. Figure 1-2602 Rotate the stapler assembly away 4. Disconnect one connector (callout 1), and remove the stapler assembly. Figure 1-2603 Disconnect one connector 1 Step 2: Unpack the replacement stapler assembly Unpack the replacement part from the packaging. http://www8.hp.com/us/en/hp-information/environment/product-recycling.html NOTE: HP recommends responsible disposal of the defective part. 1456 Chapter 1 Removal and replacement ENWW Figure 1-2604 Recycle and unpack Step 3: Install the stapler assembly 1. Connect one connector (callout 1). Figure 1-2605 Connect one connector 1 ENWW Removal and replacement procedures 1457 2. Position the tabs on the stapler assembly (callout 1) in the slots (callout 2) in the stapler/stacker. Figure 1-2606 Position the tabs 1 3. 2 Rotate the top of the stapler assembly toward the stapler/stacker to install it. Make sure that the tab (callout 1) snaps into place. Figure 1-2607 Install the stapler assembly 1 1458 Chapter 1 Removal and replacement ENWW 4. Rotate the stapler assembly (callout 1) toward the stapler/stacker. Figure 1-2608 Rotate the stapler assembly ENWW Removal and replacement procedures 1459 Removal and replacement: Delivery tray (stacker and stapler/stacker) ● Introduction ● Step 1: Remove the delivery tray ● Step 2: Unpack the replacement delivery tray ● Step 3: Install the delivery tray Introduction This document provides the procedures to remove and replace the delivery tray on the stacker or stapler/ stacker. Before performing service Turn the printer power off ◦ Remove the stacker or stapler/stacker from the printer. Use the table below to identify the correct part number for your printer. To order the part, go to www.hp.com/buy/parts. Delivery tray part number RM2-6199-000CN Tray assembly (stacker and stapler/stacker) Required tools ● No special tools are required to install this part. After performing service Turn the printer power on ◦ Connect the power cable. ◦ Use the power switch to turn the power on. Post service test Make sure that the printer initializes to a Ready state. Print two pages and send them to the stacker or stapler/stacker to make sure that the printer is functioning correctly. Step 1: Remove the delivery tray ▲ Pull the delivery tray toward the front of the stacker or stapler/stacker to release it from the shaft. 1460 Chapter 1 Removal and replacement ENWW Figure 1-2609 Remove the delivery tray Step 2: Unpack the replacement delivery tray Unpack the replacement part from the packaging. http://www8.hp.com/us/en/hp-information/environment/product-recycling.html NOTE: HP recommends responsible disposal of the defective part. Figure 1-2610 Recycle and unpack Step 3: Install the delivery tray ▲ ENWW Align the slots (callout 1) on the delivery tray with the shaft (callout 2) on the stacker or stapler/stacker. Press the tray towards the stacker or stapler/stacker until the tray is fully seated on the shaft. Removal and replacement procedures 1461 Figure 1-2611 Install the delivery tray 2 1 1462 Chapter 1 Removal and replacement ENWW Removal and replacement: Rear cover (stacker and stapler/stacker) ● Introduction ● Step 1: Remove the rear cover ● Step 2: Unpack the replacement rear cover ● Step 3: Install the rear cover Introduction This document provides the procedures to remove and replace the rear cover on the stacker or stapler/ stacker. Before performing service Turn the printer power off ◦ Remove the stacker or stapler/stacker from the printer. Use the table below to identify the correct part number for your printer. To order the part, go to www.hp.com/buy/parts. Rear cover part number RM2-6201-000CN Cover, rear (stacker and stapler/stacker) Required tools ● No special tools are required to install this part. After performing service Turn the printer power on ◦ Connect the power cable. ◦ Use the power switch to turn the power on. Post service test Make sure that the printer initializes to a Ready state. Print two pages and send them to the stacker or stapler/stacker to make sure that the printer is functioning correctly. Step 1: Remove the rear cover 1. ENWW Open the rear cover, and then disengage two hinge pins (callout 1). Removal and replacement procedures 1463 Figure 1-2612 Disengage hinge pins 1 2. Remove the rear cover (callout 1). Figure 1-2613 Remove the rear cover Step 2: Unpack the replacement rear cover Unpack the replacement part from the packaging. http://www8.hp.com/us/en/hp-information/environment/product-recycling.html NOTE: HP recommends responsible disposal of the defective part. 1464 Chapter 1 Removal and replacement ENWW Figure 1-2614 Recycle and unpack Step 3: Install the rear cover 1. Position the hinge pins (callout 1) on the cover in the holes (callout 2) in the stacker or stapler/stacker. Figure 1-2615 Install the rear cover 1 2 ENWW Removal and replacement procedures 1465 2. Make sure that the hinge pins (callout 1) are fully seated in position. Figure 1-2616 Check the hinge pins 1 1466 Chapter 1 Removal and replacement ENWW Removal and replacement: Top cover (stapler/stacker) ● Introduction ● Step 1: Remove the delivery tray (stacker or stapler/stacker) ● Step 2: Remove the rear cover (stacker or stapler/stacker) ● Step 3: Remove the top cover ● Step 4: Unpack the replacement top cover ● Step 5: Install the top cover ● Step 6: Install the rear cover (stacker or stapler/stacker) ● Step 7: Install the delivery tray (stacker or stapler/stacker) Introduction This document provides the procedures to remove and replace the top cover on the stapler/stacker. Before performing service Turn the printer power off ◦ Remove the stacker or stapler/stacker from the printer. Use the table below to identify the correct part number for your printer. To order the part, go to www.hp.com/buy/parts. Top cover part number RC4-6162-000CN Cover, top (stapler/stacker) Required tools ● #2 Phillips screwdriver with a magnetic tip After performing service Turn the printer power on ◦ Connect the power cable. ◦ Use the power switch to turn the power on. Post service test Make sure that the printer initializes to a Ready state. Print two pages and send them to the stapler/stacker to make sure that the printer is functioning correctly. Step 1: Remove the delivery tray (stacker or stapler/stacker) ▲ ENWW Pull the delivery tray toward the front of the stacker or stapler/stacker to release it from the shaft. Removal and replacement procedures 1467 Figure 1-2617 Remove the delivery tray Step 2: Remove the rear cover (stacker or stapler/stacker) 1. Open the rear cover, and then disengage two hinge pins (callout 1). Figure 1-2618 Disengage hinge pins 1 1468 Chapter 1 Removal and replacement ENWW 2. Remove the rear cover (callout 1). Figure 1-2619 Remove the rear cover Step 3: Remove the top cover 1. Remove one screw (callout 1) and release two tabs (callout 2). Figure 1-2620 Remove one screw and release two tabs 2 1 ENWW Removal and replacement procedures 1469 2. Remove the top cover (callout 1). Figure 1-2621 Remove the top cover 1 Step 4: Unpack the replacement top cover Unpack the replacement part from the packaging. http://www8.hp.com/us/en/hp-information/environment/product-recycling.html NOTE: HP recommends responsible disposal of the defective part. Figure 1-2622 Recycle and unpack Step 5: Install the top cover 1. When installing the top cover, position the tabs (callout 1) on the cover into the slots (callout 2) on the stapler/stacker. 1470 Chapter 1 Removal and replacement ENWW Figure 1-2623 Position the tabs in the slots 2 1 2. Position the top cover so that the edge of the top cover (callout 1) fits over the tab (callout 2) on the stapler/stacker. Figure 1-2624 Position the top cover 2 1 ENWW Removal and replacement procedures 1471 3. Install two tabs (callout 1), and then install one screw (callout 2). Figure 1-2625 Install two tabs and install one screw 1 2 Step 6: Install the rear cover (stacker or stapler/stacker) 1. Position the hinge pins (callout 1) on the cover in the holes (callout 2) in the stacker or stapler/stacker. Figure 1-2626 Install the rear cover 1 2 1472 Chapter 1 Removal and replacement ENWW 2. Make sure that the hinge pins (callout 1) are fully seated in position. Figure 1-2627 Check the hinge pins 1 Step 7: Install the delivery tray (stacker or stapler/stacker) ▲ Align the slots (callout 1) on the delivery tray with the shaft (callout 2) on the stacker or stapler/stacker. Press the tray towards the stacker or stapler/stacker until the tray is fully seated on the shaft. Figure 1-2628 Install the delivery tray 2 1 ENWW Removal and replacement procedures 1473 Removal and replacement: Left cover (stacker and stapler/stacker) ● Introduction ● Step 1: Remove the delivery tray (stacker or stapler/stacker) ● Step 2: Remove the rear cover (stapler/stacker) ● Step 3: Remove the top cover (stapler/stacker) ● Step 4: Remove the left cover ● Step 5: Unpack the replacement left cover ● Step 6: Install the left cover ● Step 7: Install the top cover (stapler/stacker) ● Step 8: Install the rear cover (stapler/stacker) ● Step 9: Install the delivery tray (stacker or stapler/stacker) Introduction This document provides the procedures to remove and replace the left cover on the stacker or stapler/stacker. NOTE: The figures in this section show the stapler/stacker. However, the procedures are correct for both the stacker and stapler/stacker. Before performing service Turn the printer power off ◦ Remove the stacker or stapler/stacker from the printer. Use the table below to identify the correct part number for your printer. To order the part, go to www.hp.com/buy/parts. Left cover part number RC4-6158-000CN Cover, left (stacker and stapler/stacker) Required tools ● Small, flat-blade screwdriver After performing service Turn the printer power on ◦ Connect the power cable. ◦ Use the power switch to turn the power on. Post service test Make sure that the printer initializes to a Ready state. 1474 Chapter 1 Removal and replacement ENWW Print two pages and send them to the stapler/stacker to make sure that the printer is functioning correctly. Step 1: Remove the delivery tray (stacker or stapler/stacker) ▲ Pull the delivery tray toward the front of the stacker or stapler/stacker to release it from the shaft. Figure 1-2629 Remove the delivery tray Step 2: Remove the rear cover (stapler/stacker) NOTE: 1. For the stacker, skip this step and go to Step 4: Remove the left cover on page 1477. Open the rear cover, and then disengage two hinge pins (callout 1). Figure 1-2630 Disengage hinge pins 1 ENWW Removal and replacement procedures 1475 2. Remove the rear cover (callout 1). Figure 1-2631 Remove the rear cover Step 3: Remove the top cover (stapler/stacker) NOTE: 1. For the stacker, skip this step and go to Step 4: Remove the left cover on page 1477. Remove one screw (callout 1) and release two tabs (callout 2). Figure 1-2632 Remove one screw and release two tabs 2 1 1476 Chapter 1 Removal and replacement ENWW 2. Remove the top cover (callout 1). Figure 1-2633 Remove the top cover 1 Step 4: Remove the left cover 1. Release one tab (callout 1). Figure 1-2634 Release one tab 1 ENWW Removal and replacement procedures 1477 2. Slide the cover away from the stacker or stapler/stacker. Figure 1-2635 Slide the left cover 3. Remove the left cover (callout 1). Figure 1-2636 Remove the left cover 1 Step 5: Unpack the replacement left cover Unpack the replacement part from the packaging. http://www8.hp.com/us/en/hp-information/environment/product-recycling.html NOTE: HP recommends responsible disposal of the defective part. 1478 Chapter 1 Removal and replacement ENWW Figure 1-2637 Recycle and unpack Step 6: Install the left cover 1. When reinstalling the left cover, position the tabs (callout 1) on the cover in the slots (callout 2) on the stapler or stapler/stacker. Figure 1-2638 Position the left cover 1 ENWW 2 Removal and replacement procedures 1479 2. Make sure that the slot (callout 1) on the cover fits over the sheet metal edge (callout 2) on the stapler or stapler/stacker. Figure 1-2639 Position the left cover 2 1 3. Install the left cover. Make sure that the tabs snap into place. Figure 1-2640 Install the left cover Step 7: Install the top cover (stapler/stacker) NOTE: For the stacker, skip this step and go to Step 9: Install the delivery tray (stacker or stapler/stacker) on page 1483. 1. When installing the top cover, position the tabs (callout 1) on the cover into the slots (callout 2) on the stapler/stacker. 1480 Chapter 1 Removal and replacement ENWW Figure 1-2641 Position the tabs in the slots 2 1 2. Position the top cover so that the edge of the top cover (callout 1) fits over the tab (callout 2) on the stapler/stacker. Figure 1-2642 Position the top cover 2 1 ENWW Removal and replacement procedures 1481 3. Install two tabs (callout 1), and then install one screw (callout 2). Figure 1-2643 Install two tabs and install one screw 1 2 Step 8: Install the rear cover (stapler/stacker) NOTE: For the stacker, skip this step and go to Step 9: Install the delivery tray (stacker or stapler/stacker) on page 1483. 1. Position the hinge pins (callout 1) on the cover in the holes (callout 2) in the stacker or stapler/stacker. Figure 1-2644 Install the rear cover 1 2 1482 Chapter 1 Removal and replacement ENWW 2. Make sure that the hinge pins (callout 1) are fully seated in position. Figure 1-2645 Check the hinge pins 1 Step 9: Install the delivery tray (stacker or stapler/stacker) ▲ Align the slots (callout 1) on the delivery tray with the shaft (callout 2) on the stacker or stapler/stacker. Press the tray towards the stacker or stapler/stacker until the tray is fully seated on the shaft. Figure 1-2646 Install the delivery tray 2 1 ENWW Removal and replacement procedures 1483 Removal and replacement: Right front cover (stacker and stapler/stacker) ● Introduction ● Step 1: Remove the delivery tray (stacker or stapler/stacker) ● Step 2: Remove the rear cover (stapler/stacker) ● Step 3: Remove the top cover (stapler/stacker) ● Step 4: Remove the right front cover ● Step 5: Unpack the replacement right front cover ● Step 6: Install the right front cover ● Step 7: Install the top cover (stapler/stacker) ● Step 8: Install the rear cover (stapler/stacker) ● Step 9: Install the delivery tray (stacker or stapler/stacker) Introduction This document provides the procedures to remove and replace the right front cover on the stacker or stapler/ stacker. NOTE: The figures in this section show the stapler/stacker. However, the procedures are correct for both the stacker and stapler/stacker. Before performing service Turn the printer power off ◦ Remove the stacker or stapler/stacker from the printer. Use the table below to identify the correct part number for your printer. To order the part, go to www.hp.com/buy/parts. Right front cover part number RM2-6200-000CN Cover, right front (stacker and stapler/stacker) Required tools ● Small, flat-blade screwdriver After performing service Turn the printer power on ◦ Connect the power cable. ◦ Use the power switch to turn the power on. Post service test Make sure that the printer initializes to a Ready state. 1484 Chapter 1 Removal and replacement ENWW Print two pages and send them to the stapler/stacker to make sure that the printer is functioning correctly. Step 1: Remove the delivery tray (stacker or stapler/stacker) ▲ Pull the delivery tray toward the front of the stacker or stapler/stacker to release it from the shaft. Figure 1-2647 Remove the delivery tray Step 2: Remove the rear cover (stapler/stacker) NOTE: 1. For the stacker, skip this step and go to Step 4: Remove the right front cover on page 1487. Open the rear cover, and then disengage two hinge pins (callout 1). Figure 1-2648 Disengage hinge pins 1 ENWW Removal and replacement procedures 1485 2. Remove the rear cover (callout 1). Figure 1-2649 Remove the rear cover Step 3: Remove the top cover (stapler/stacker) NOTE: 1. For the stacker, skip this step and go to Step 4: Remove the right front cover on page 1487. Remove one screw (callout 1) and release two tabs (callout 2). Figure 1-2650 Remove one screw and release two tabs 2 1 1486 Chapter 1 Removal and replacement ENWW 2. Remove the top cover (callout 1). Figure 1-2651 Remove the top cover 1 Step 4: Remove the right front cover 1. Release one tab (callout 1), and then slide the cover away from the stacker or stapler/stacker. Figure 1-2652 Release one tab and slide the cover 1 ENWW Removal and replacement procedures 1487 2. Remove the right front cover (callout 1). Figure 1-2653 Remove the right front cover 1 Step 5: Unpack the replacement right front cover Unpack the replacement part from the packaging. http://www8.hp.com/us/en/hp-information/environment/product-recycling.html NOTE: HP recommends responsible disposal of the defective part. Figure 1-2654 Recycle and unpack Step 6: Install the right front cover 1. When reinstalling the right front cover, position the tabs (callout 1) on the cover in the slots (callout 2) on the stapler or stapler/stacker. 1488 Chapter 1 Removal and replacement ENWW Figure 1-2655 Position the tabs in the slots 1 2. 2 Make sure that the slot (callout 1) on the cover fits over the sheet metal edge (callout 2) on the stapler or stapler/stacker. Figure 1-2656 Position the right front cover 2 1 ENWW Removal and replacement procedures 1489 3. Install the right front cover. Make sure that the tabs snap into place. Figure 1-2657 Install the right front cover Step 7: Install the top cover (stapler/stacker) NOTE: For the stacker, skip this step and go to Step 9: Install the delivery tray (stacker or stapler/stacker) on page 1492. 1. When installing the top cover, position the tabs (callout 1) on the cover into the slots (callout 2) on the stapler/stacker. Figure 1-2658 Position the tabs in the slots 2 1 1490 Chapter 1 Removal and replacement ENWW 2. Position the top cover so that the edge of the top cover (callout 1) fits over the tab (callout 2) on the stapler/stacker. Figure 1-2659 Position the top cover 2 1 3. Install two tabs (callout 1), and then install one screw (callout 2). Figure 1-2660 Install two tabs and install one screw 1 2 Step 8: Install the rear cover (stapler/stacker) NOTE: For the stacker, skip this step and go to Step 9: Install the delivery tray (stacker or stapler/stacker) on page 1492. 1. ENWW Position the hinge pins (callout 1) on the cover in the holes (callout 2) in the stacker or stapler/stacker. Removal and replacement procedures 1491 Figure 1-2661 Install the rear cover 1 2 2. Make sure that the hinge pins (callout 1) are fully seated in position. Figure 1-2662 Check the hinge pins 1 Step 9: Install the delivery tray (stacker or stapler/stacker) ▲ Align the slots (callout 1) on the delivery tray with the shaft (callout 2) on the stacker or stapler/stacker. Press the tray towards the stacker or stapler/stacker until the tray is fully seated on the shaft. 1492 Chapter 1 Removal and replacement ENWW Figure 1-2663 Install the delivery tray 2 1 ENWW Removal and replacement procedures 1493 Removal and replacement: Front cover (stacker and stapler/stacker) ● Introduction ● Step 1: Remove the delivery tray (stacker or stapler/stacker) ● Step 2: Remove the rear cover (stapler/stacker) ● Step 3: Remove the top cover (stapler/stacker) ● Step 4: Remove the left cover(stacker or stapler/stacker) ● Step 5: Remove the right front cover(stacker or stapler/stacker) ● Step 6: Remove the front cover ● Step 7: Unpack the replacement front cover ● Step 8: Install the front cover ● Step 9: Install the right front cover (stacker or stapler/stacker) ● Step 10: Install the left cover (stacker or stapler/stacker) ● Step 11: Install the top cover (stapler/stacker) ● Step 12: Install the rear cover (stapler/stacker) ● Step 13: Install the delivery tray (stacker or stapler/stacker) Introduction This document provides the procedures to remove and replace the front cover on the stacker or stapler/ stacker. Before performing service Turn the printer power off ◦ Remove the stacker or stapler/stacker from the printer. Use the table below to identify the correct part number for your printer. To order the part, go to www.hp.com/buy/parts. Front cover part numbers RL2-1334-000CN Cover, front (stacker) RC4-6157-000CN Cover, front (stapler/stacker) Required tools ● Small, flat-blade screwdriver 1494 Chapter 1 Removal and replacement ENWW After performing service Turn the printer power on ◦ Connect the power cable. ◦ Use the power switch to turn the power on. Post service test Make sure that the printer initializes to a Ready state. Print two pages and send them to the stapler/stacker to make sure that the printer is functioning correctly. Step 1: Remove the delivery tray (stacker or stapler/stacker) ▲ Pull the delivery tray toward the front of the stacker or stapler/stacker to release it from the shaft. Figure 1-2664 Remove the delivery tray Step 2: Remove the rear cover (stapler/stacker) NOTE: For the stacker, skip this step and go to Step 4: Remove the left cover(stacker or stapler/stacker) on page 1497. 1. ENWW Open the rear cover, and then disengage two hinge pins (callout 1). Removal and replacement procedures 1495 Figure 1-2665 Disengage hinge pins 1 2. Remove the rear cover (callout 1). Figure 1-2666 Remove the rear cover Step 3: Remove the top cover (stapler/stacker) NOTE: For the stacker, skip this step and go to Step 4: Remove the left cover(stacker or stapler/stacker) on page 1497. 1. Remove one screw (callout 1) and release two tabs (callout 2). 1496 Chapter 1 Removal and replacement ENWW Figure 1-2667 Remove one screw and release two tabs 2 1 2. Remove the top cover (callout 1). Figure 1-2668 Remove the top cover 1 Step 4: Remove the left cover(stacker or stapler/stacker) 1. ENWW Release one tab (callout 1). Removal and replacement procedures 1497 Figure 1-2669 Release one tab 1 2. Slide the cover away from the stacker or stapler/stacker. Figure 1-2670 Slide the left cover 1498 Chapter 1 Removal and replacement ENWW 3. Remove the left cover (callout 1). Figure 1-2671 Remove the left cover 1 Step 5: Remove the right front cover(stacker or stapler/stacker) 1. Release one tab (callout 1), and then slide the cover away from the stacker or stapler/stacker. Figure 1-2672 Release one tab and slide the cover 1 ENWW Removal and replacement procedures 1499 2. Remove the right front cover (callout 1). Figure 1-2673 Remove the right front cover 1 Step 6: Remove the front cover 1. Release two tabs (callout 1). Figure 1-2674 Release two tabs 1 1500 Chapter 1 Removal and replacement ENWW 2. Slide the cover away from the stacker or stapler/stacker to remove it. Figure 1-2675 Remove the front cover Step 7: Unpack the replacement front cover Unpack the replacement part from the packaging. http://www8.hp.com/us/en/hp-information/environment/product-recycling.html NOTE: HP recommends responsible disposal of the defective part. Figure 1-2676 Recycle and unpack Step 8: Install the front cover 1. ENWW Slide the front cover toward the stacker or stapler/stacker to install it. Removal and replacement procedures 1501 Figure 1-2677 Install the front cover 2. Make sure that the tabs (callout 1) snap into place. Figure 1-2678 Check the tabs 1 Step 9: Install the right front cover (stacker or stapler/stacker) 1. When reinstalling the right front cover, position the tabs (callout 1) on the cover in the slots (callout 2) on the stapler or stapler/stacker. 1502 Chapter 1 Removal and replacement ENWW Figure 1-2679 Position the tabs in the slots 1 2. 2 Make sure that the slot (callout 1) on the cover fits over the sheet metal edge (callout 2) on the stapler or stapler/stacker. Figure 1-2680 Position the right front cover 2 1 ENWW Removal and replacement procedures 1503 3. Install the right front cover. Make sure that the tabs snap into place. Figure 1-2681 Install the right front cover Step 10: Install the left cover (stacker or stapler/stacker) 1. When reinstalling the left cover, position the tabs (callout 1) on the cover in the slots (callout 2) on the stapler or stapler/stacker. Figure 1-2682 Position the left cover 1 1504 Chapter 1 Removal and replacement 2 ENWW 2. Make sure that the slot (callout 1) on the cover fits over the sheet metal edge (callout 2) on the stapler or stapler/stacker. Figure 1-2683 Position the left cover 2 1 3. Install the left cover. Make sure that the tabs snap into place. Figure 1-2684 Install the left cover Step 11: Install the top cover (stapler/stacker) NOTE: For the stacker, skip this step and go to Step 13: Install the delivery tray (stacker or stapler/stacker) on page 1508. 1. ENWW When installing the top cover, position the tabs (callout 1) on the cover into the slots (callout 2) on the stapler/stacker. Removal and replacement procedures 1505 Figure 1-2685 Position the tabs in the slots 2 1 2. Position the top cover so that the edge of the top cover (callout 1) fits over the tab (callout 2) on the stapler/stacker. Figure 1-2686 Position the top cover 2 1 1506 Chapter 1 Removal and replacement ENWW 3. Install two tabs (callout 1), and then install one screw (callout 2). Figure 1-2687 Install two tabs and install one screw 1 2 Step 12: Install the rear cover (stapler/stacker) NOTE: For the stacker, skip this step and go to Step 13: Install the delivery tray (stacker or stapler/stacker) on page 1508. 1. Position the hinge pins (callout 1) on the cover in the holes (callout 2) in the stacker or stapler/stacker. Figure 1-2688 Install the rear cover 1 2 ENWW Removal and replacement procedures 1507 2. Make sure that the hinge pins (callout 1) are fully seated in position. Figure 1-2689 Check the hinge pins 1 Step 13: Install the delivery tray (stacker or stapler/stacker) ▲ Align the slots (callout 1) on the delivery tray with the shaft (callout 2) on the stacker or stapler/stacker. Press the tray towards the stacker or stapler/stacker until the tray is fully seated on the shaft. Figure 1-2690 Install the delivery tray 2 1 1508 Chapter 1 Removal and replacement ENWW Removal and replacement: Jog assembly (stapler/stacker) ● Introduction ● Step 1: Remove the delivery tray (stacker or stapler/stacker) ● Step 2: Remove the rear cover (stacker or stapler/stacker) ● Step 3: Remove the top cover (stapler/stacker) ● Step 4: Remove the left cover (stacker or stapler/stacker) ● Step 5: Remove the right front cover (stacker or stapler/stacker) ● Step 6: Remove the front cover (stacker or stapler/stacker) ● Step 7: Remove the jog assembly ● Step 8: Unpack the replacement jog assembly ● Step 9: Install the jog assembly ● Step 10: Install the front cover (stacker or stapler/stacker) ● Step 11: Install the right front cover (stacker or stapler/stacker) ● Step 12: Install the left cover (stacker or stapler/stacker) ● Step 13: Install the top cover (stapler/stacker) ● Step 14: Install the rear cover (stacker or stapler/stacker) ● Step 15: Install the delivery tray (stacker or stapler/stacker) Introduction This document provides the procedures to remove and replace the jog assembly on the stapler/stacker. Before performing service Turn the printer power off ◦ Remove the stapler/stacker from the printer. Use the table below to identify the correct part number for your printer. To order the part, go to www.hp.com/buy/parts. Jog assembly part number RM2-6198-000CN Jog assembly (stapler/stacker) Required tools ENWW ● #2 Phillips screwdriver with a magnetic tip ● Small, flat-blade screwdriver ● Needle-nose pliers Removal and replacement procedures 1509 After performing service Turn the printer power on ◦ Connect the power cable. ◦ Use the power switch to turn the power on. Post service test Make sure that the printer initializes to a Ready state. Print two pages and send them to the stapler/stacker to make sure that the printer is functioning correctly. Step 1: Remove the delivery tray (stacker or stapler/stacker) ▲ Pull the delivery tray toward the front of the stacker or stapler/stacker to release it from the shaft. Figure 1-2691 Remove the delivery tray Step 2: Remove the rear cover (stacker or stapler/stacker) 1. Open the rear cover, and then disengage two hinge pins (callout 1). 1510 Chapter 1 Removal and replacement ENWW Figure 1-2692 Disengage hinge pins 1 2. Remove the rear cover (callout 1). Figure 1-2693 Remove the rear cover Step 3: Remove the top cover (stapler/stacker) 1. ENWW Remove one screw (callout 1) and release two tabs (callout 2). Removal and replacement procedures 1511 Figure 1-2694 Remove one screw and release two tabs 2 1 2. Remove the top cover (callout 1). Figure 1-2695 Remove the top cover 1 Step 4: Remove the left cover (stacker or stapler/stacker) 1. Release one tab (callout 1). 1512 Chapter 1 Removal and replacement ENWW Figure 1-2696 Release one tab 1 2. Slide the cover away from the stacker or stapler/stacker. Figure 1-2697 Slide the left cover ENWW Removal and replacement procedures 1513 3. Remove the left cover (callout 1). Figure 1-2698 Remove the left cover 1 Step 5: Remove the right front cover (stacker or stapler/stacker) 1. Release one tab (callout 1), and then slide the cover away from the stacker or stapler/stacker. Figure 1-2699 Release one tab and slide the cover 1 1514 Chapter 1 Removal and replacement ENWW 2. Remove the right front cover (callout 1). Figure 1-2700 Remove the right front cover 1 Step 6: Remove the front cover (stacker or stapler/stacker) 1. Release two tabs (callout 1). Figure 1-2701 Release two tabs 1 ENWW Removal and replacement procedures 1515 2. Slide the cover away from the stacker or stapler/stacker to remove it. Figure 1-2702 Remove the front cover Step 7: Remove the jog assembly 1. Disconnect two connectors (callout 1). Figure 1-2703 Disconnect two connectors 1 1516 Chapter 1 Removal and replacement ENWW 2. Remove the wire harnesses (callout 1) from the guides (callout 2). Figure 1-2704 Remove the wire harnesses from the guides 2 1 3. On the left side of the stapler/stacker, use needle-nose pliers to release and hold two tabs in the center of a plastic pin (callout 1) while using a flat-blade screwdriver (callout 2) to release the pin from the sheet metal. Remove the plastic pin. Figure 1-2705 Remove the plastic pin 2 1 ENWW Removal and replacement procedures 1517 4. On the right side of the stapler/stacker, remove one screw (callout 1). Figure 1-2706 Remove one screw 1 5. On the right side of the stapler/stacker, use needle-nose pliers to release and hold two tabs (callout 1) in the center of a plastic pin (callout 2) while using a flat-blade screwdriver (callout 3) to release the pin (callout 3) from the sheet metal. Remove the plastic pin. Figure 1-2707 Remove the plastic pin 2 1 1518 Chapter 1 Removal and replacement ENWW 6. Slide the jog assembly (callout 1) away from the stapler/stacker to remove it. Figure 1-2708 Remove the jog assembly Step 8: Unpack the replacement jog assembly Unpack the replacement part from the packaging. http://www8.hp.com/us/en/hp-information/environment/product-recycling.html NOTE: HP recommends responsible disposal of the defective part. Figure 1-2709 Recycle and unpack Step 9: Install the jog assembly 1. ENWW Slide the jog assembly toward the stapler/stacker to install it. Removal and replacement procedures 1519 Figure 1-2710 Install the jog assembly 2. On the right side of the stapler/stacker, install one screw (callout 1) and one white pin (callout 2). Figure 1-2711 Install one screw and one white pin 1 2 1520 Chapter 1 Removal and replacement ENWW 3. On the left side of the stapler/stacker, install one white pin (callout 1). Figure 1-2712 Install one white pin 1 4. Install the wire harnesses (callout 1) in the guides (callout 2). Figure 1-2713 Install the wire harnesses in the guides 2 1 ENWW Removal and replacement procedures 1521 5. Connect two connectors (callout 1). Figure 1-2714 Connect two connectors 1 Step 10: Install the front cover (stacker or stapler/stacker) 1. Slide the front cover toward the stacker or stapler/stacker to install it. Figure 1-2715 Install the front cover 1522 Chapter 1 Removal and replacement ENWW 2. Make sure that the tabs (callout 1) snap into place. Figure 1-2716 Check the tabs 1 Step 11: Install the right front cover (stacker or stapler/stacker) 1. When reinstalling the right front cover, position the tabs (callout 1) on the cover in the slots (callout 2) on the stapler or stapler/stacker. Figure 1-2717 Position the tabs in the slots 1 ENWW 2 Removal and replacement procedures 1523 2. Make sure that the slot (callout 1) on the cover fits over the sheet metal edge (callout 2) on the stapler or stapler/stacker. Figure 1-2718 Position the right front cover 2 1 3. Install the right front cover. Make sure that the tabs snap into place. Figure 1-2719 Install the right front cover Step 12: Install the left cover (stacker or stapler/stacker) 1. When reinstalling the left cover, position the tabs (callout 1) on the cover in the slots (callout 2) on the stapler or stapler/stacker. 1524 Chapter 1 Removal and replacement ENWW Figure 1-2720 Position the left cover 1 2. 2 Make sure that the slot (callout 1) on the cover fits over the sheet metal edge (callout 2) on the stapler or stapler/stacker. Figure 1-2721 Position the left cover 2 1 ENWW Removal and replacement procedures 1525 3. Install the left cover. Make sure that the tabs snap into place. Figure 1-2722 Install the left cover Step 13: Install the top cover (stapler/stacker) 1. When installing the top cover, position the tabs (callout 1) on the cover into the slots (callout 2) on the stapler/stacker. Figure 1-2723 Position the tabs in the slots 2 1 1526 Chapter 1 Removal and replacement ENWW 2. Position the top cover so that the edge of the top cover (callout 1) fits over the tab (callout 2) on the stapler/stacker. Figure 1-2724 Position the top cover 2 1 3. Install two tabs (callout 1), and then install one screw (callout 2). Figure 1-2725 Install two tabs and install one screw 1 2 Step 14: Install the rear cover (stacker or stapler/stacker) 1. ENWW Position the hinge pins (callout 1) on the cover in the holes (callout 2) in the stacker or stapler/stacker. Removal and replacement procedures 1527 Figure 1-2726 Install the rear cover 1 2 2. Make sure that the hinge pins (callout 1) are fully seated in position. Figure 1-2727 Check the hinge pins 1 Step 15: Install the delivery tray (stacker or stapler/stacker) ▲ Align the slots (callout 1) on the delivery tray with the shaft (callout 2) on the stacker or stapler/stacker. Press the tray towards the stacker or stapler/stacker until the tray is fully seated on the shaft. 1528 Chapter 1 Removal and replacement ENWW Figure 1-2728 Install the delivery tray 2 1 ENWW Removal and replacement procedures 1529 Removal and replacement: Paddle motor(stapler/stacker) ● Introduction ● Step 1: Remove the delivery tray (stacker or stapler/stacker) ● Step 2: Remove the rear cover (stapler/stacker) ● Step 3: Remove the top cover (stapler/stacker) ● Step 4: Remove the left cover (stacker or stapler/stacker) ● Step 5: Remove the right front cover (stacker or stapler/stacker) ● Step 6: Remove the front cover (stacker or stapler/stacker) ● Step 7: Remove the paddle motor ● Step 8: Unpack the replacement paddle motor ● Step 9: Install the paddle motor ● Step 10: Install the front cover (stacker or stapler/stacker) ● Step 11: Install the right front cover (stacker or stapler/stacker) ● Step 12: Install the left cover (stacker or stapler/stacker) ● Step 13: Install the top cover (stapler/stacker) ● Step 14: Install the rear cover (stapler/stacker) ● Step 15: Install the delivery tray (stacker or stapler/stacker) Introduction This document provides the procedures to remove and replace the paddle motor on the stapler/stacker. Before performing service Turn the printer power off ◦ Remove the stapler/stacker from the printer. Use the table below to identify the correct part number for your printer. To order the part, go to www.hp.com/buy/parts. Paddle motor part number RK2-2027-000CN Motor, stepping, DC24V (stapler/stacker) Required tools ● #2 Phillips screwdriver with a magnetic tip 1530 Chapter 1 Removal and replacement ENWW After performing service Turn the printer power on ◦ Connect the power cable. ◦ Use the power switch to turn the power on. Post service test Make sure that the printer initializes to a Ready state. Print two pages and send them to the stapler/stacker to make sure that the printer is functioning correctly. Step 1: Remove the delivery tray (stacker or stapler/stacker) ▲ Pull the delivery tray toward the front of the stacker or stapler/stacker to release it from the shaft. Figure 1-2729 Remove the delivery tray Step 2: Remove the rear cover (stapler/stacker) NOTE: For the stacker, skip this step and go to Step 4: Remove the left cover (stacker or stapler/stacker) on page 1533. 1. ENWW Open the rear cover, and then disengage two hinge pins (callout 1). Removal and replacement procedures 1531 Figure 1-2730 Disengage hinge pins 1 2. Remove the rear cover (callout 1). Figure 1-2731 Remove the rear cover Step 3: Remove the top cover (stapler/stacker) NOTE: For the stacker, skip this step and go to Step 4: Remove the left cover (stacker or stapler/stacker) on page 1533. 1. Remove one screw (callout 1) and release two tabs (callout 2). 1532 Chapter 1 Removal and replacement ENWW Figure 1-2732 Remove one screw and release two tabs 2 1 2. Remove the top cover (callout 1). Figure 1-2733 Remove the top cover 1 Step 4: Remove the left cover (stacker or stapler/stacker) 1. ENWW Release one tab (callout 1). Removal and replacement procedures 1533 Figure 1-2734 Release one tab 1 2. Slide the cover away from the stacker or stapler/stacker. Figure 1-2735 Slide the left cover 1534 Chapter 1 Removal and replacement ENWW 3. Remove the left cover (callout 1). Figure 1-2736 Remove the left cover 1 Step 5: Remove the right front cover (stacker or stapler/stacker) 1. Release one tab (callout 1), and then slide the cover away from the stacker or stapler/stacker. Figure 1-2737 Release one tab and slide the cover 1 ENWW Removal and replacement procedures 1535 2. Remove the right front cover (callout 1). Figure 1-2738 Remove the right front cover 1 Step 6: Remove the front cover (stacker or stapler/stacker) 1. Release two tabs (callout 1). Figure 1-2739 Release two tabs 1 1536 Chapter 1 Removal and replacement ENWW 2. Slide the cover away from the stacker or stapler/stacker to remove it. Figure 1-2740 Remove the front cover Step 7: Remove the paddle motor 1. Disconnect one connector (callout 1), and then remove the wire harnesses (callout 2) from the guides (callout 3). Figure 1-2741 Disconnect one connector and release wire harnesses 3 2 1 ENWW Removal and replacement procedures 1537 2. Remove two screws (callout 1). Figure 1-2742 Remove two screws 1 3. Remove the metal plate (callout 1) Figure 1-2743 Remove the metal plate 1 1538 Chapter 1 Removal and replacement ENWW 4. Remove the wire harness (callout 1) from the guides (callout 2). Figure 1-2744 Release the wire harnesses 2 1 5. Remove two screws (callout 1). Figure 1-2745 Remove two screws 1 ENWW Removal and replacement procedures 1539 6. Remove the motor. Figure 1-2746 Remove the motor Step 8: Unpack the replacement paddle motor Unpack the replacement part from the packaging. http://www8.hp.com/us/en/hp-information/environment/product-recycling.html NOTE: HP recommends responsible disposal of the defective part. Figure 1-2747 Recycle and unpack Step 9: Install the paddle motor 1. Position the gear (callout 1) on the motor in the slot (callout 2) in the stapler/stacker. Slide the motor to the right to align the screw holes (callout 3) on the motor with the screw holes (callout 4) on the stapler/ stacker. 1540 Chapter 1 Removal and replacement ENWW Figure 1-2748 Install the paddle motor 2 3 4 1 2. Install two screws (callout 1). Figure 1-2749 Install two screws 1 ENWW Removal and replacement procedures 1541 3. Install the wire harness (callout 1) in the guides (callout 2). Figure 1-2750 Install the wire harnesses 2 1 4. Install the metal plate. Make sure that the bottom edge of the plate (callout 1) is installed behind the cover (callout 2). Install the slots (callout 3) in the metal plate over the tabs (callout 4) on the motor. Figure 1-2751 Install the metal plate 3 4 1 1542 Chapter 1 Removal and replacement 2 ENWW 5. Install two screws (callout 1). Figure 1-2752 Install two screws 1 6. Install the wire harnesses (callout 1) in the guides (callout 2), and then connect one connector (callout 3). Figure 1-2753 Install the wire harnesses and connect one connector 2 1 3 Step 10: Install the front cover (stacker or stapler/stacker) 1. ENWW Slide the front cover toward the stacker or stapler/stacker to install it. Removal and replacement procedures 1543 Figure 1-2754 Install the front cover 2. Make sure that the tabs (callout 1) snap into place. Figure 1-2755 Check the tabs 1 Step 11: Install the right front cover (stacker or stapler/stacker) 1. When reinstalling the right front cover, position the tabs (callout 1) on the cover in the slots (callout 2) on the stapler or stapler/stacker. 1544 Chapter 1 Removal and replacement ENWW Figure 1-2756 Position the tabs in the slots 1 2. 2 Make sure that the slot (callout 1) on the cover fits over the sheet metal edge (callout 2) on the stapler or stapler/stacker. Figure 1-2757 Position the right front cover 2 1 ENWW Removal and replacement procedures 1545 3. Install the right front cover. Make sure that the tabs snap into place. Figure 1-2758 Install the right front cover Step 12: Install the left cover (stacker or stapler/stacker) 1. When reinstalling the left cover, position the tabs (callout 1) on the cover in the slots (callout 2) on the stapler or stapler/stacker. Figure 1-2759 Position the left cover 1 1546 Chapter 1 Removal and replacement 2 ENWW 2. Make sure that the slot (callout 1) on the cover fits over the sheet metal edge (callout 2) on the stapler or stapler/stacker. Figure 1-2760 Position the left cover 2 1 3. Install the left cover. Make sure that the tabs snap into place. Figure 1-2761 Install the left cover Step 13: Install the top cover (stapler/stacker) NOTE: For the stacker, skip this step and go to Step 15: Install the delivery tray (stacker or stapler/stacker) on page 1550. 1. ENWW When installing the top cover, position the tabs (callout 1) on the cover into the slots (callout 2) on the stapler/stacker. Removal and replacement procedures 1547 Figure 1-2762 Position the tabs in the slots 2 1 2. Position the top cover so that the edge of the top cover (callout 1) fits over the tab (callout 2) on the stapler/stacker. Figure 1-2763 Position the top cover 2 1 1548 Chapter 1 Removal and replacement ENWW 3. Install two tabs (callout 1), and then install one screw (callout 2). Figure 1-2764 Install two tabs and install one screw 1 2 Step 14: Install the rear cover (stapler/stacker) NOTE: For the stacker, skip this step and go to Step 15: Install the delivery tray (stacker or stapler/stacker) on page 1550. 1. Position the hinge pins (callout 1) on the cover in the holes (callout 2) in the stacker or stapler/stacker. Figure 1-2765 Install the rear cover 1 2 ENWW Removal and replacement procedures 1549 2. Make sure that the hinge pins (callout 1) are fully seated in position. Figure 1-2766 Check the hinge pins 1 Step 15: Install the delivery tray (stacker or stapler/stacker) ▲ Align the slots (callout 1) on the delivery tray with the shaft (callout 2) on the stacker or stapler/stacker. Press the tray towards the stacker or stapler/stacker until the tray is fully seated on the shaft. Figure 1-2767 Install the delivery tray 2 1 1550 Chapter 1 Removal and replacement ENWW Removal and replacement: Feed motor (stacker and stapler/stacker) ● Introduction ● Step 1: Remove the delivery tray (stacker or stapler/stacker) ● Step 2: Remove the rear cover (stapler/stacker) ● Step 3: Remove the top cover (stapler/stacker) ● Step 4: Remove the left cover (stacker or stapler/stacker) ● Step 5: Remove the right front cover (stacker or stapler/stacker) ● Step 6: Remove the front cover (stacker or stapler/stacker) ● Step 7: Remove the feed motor ● Step 8: Unpack the replacement feed motor ● Step 9: Install the feed motor ● Step 10: Install the front cover (stacker or stapler/stacker) ● Step 11: Install the right front cover (stacker or stapler/stacker) ● Step 12: Install the left cover (stacker or stapler/stacker) ● Step 13: Install the top cover (stapler/stacker) ● Step 14: Install the rear cover (stapler/stacker) ● Step 15: Install the delivery tray (stacker or stapler/stacker) Introduction This document provides the procedures to remove and replace the feed motor on the stacker or stapler/ stacker. Before performing service Turn the printer power off ◦ Remove the stacker or stapler/stacker from the printer. Use the table below to identify the correct part number for your printer. To order the part, go to www.hp.com/buy/parts. Feed motor part number RK2-2025-000CN Motor, stepping, DC24V (stacker or stapler/stacker) Required tools ● ENWW #2 Phillips screwdriver with a magnetic tip Removal and replacement procedures 1551 After performing service Turn the printer power on ◦ Connect the power cable. ◦ Use the power switch to turn the power on. Post service test Make sure that the printer initializes to a Ready state. Print two pages and send them to the stapler/stacker to make sure that the printer is functioning correctly. Step 1: Remove the delivery tray (stacker or stapler/stacker) ▲ Pull the delivery tray toward the front of the stacker or stapler/stacker to release it from the shaft. Figure 1-2768 Remove the delivery tray Step 2: Remove the rear cover (stapler/stacker) NOTE: For the stacker, skip this step and go to Step 4: Remove the left cover (stacker or stapler/stacker) on page 1554. 1. Open the rear cover, and then disengage two hinge pins (callout 1). 1552 Chapter 1 Removal and replacement ENWW Figure 1-2769 Disengage hinge pins 1 2. Remove the rear cover (callout 1). Figure 1-2770 Remove the rear cover Step 3: Remove the top cover (stapler/stacker) NOTE: For the stacker, skip this step and go to Step 4: Remove the left cover (stacker or stapler/stacker) on page 1554. 1. ENWW Remove one screw (callout 1) and release two tabs (callout 2). Removal and replacement procedures 1553 Figure 1-2771 Remove one screw and release two tabs 2 1 2. Remove the top cover (callout 1). Figure 1-2772 Remove the top cover 1 Step 4: Remove the left cover (stacker or stapler/stacker) 1. Release one tab (callout 1). 1554 Chapter 1 Removal and replacement ENWW Figure 1-2773 Release one tab 1 2. Slide the cover away from the stacker or stapler/stacker. Figure 1-2774 Slide the left cover ENWW Removal and replacement procedures 1555 3. Remove the left cover (callout 1). Figure 1-2775 Remove the left cover 1 Step 5: Remove the right front cover (stacker or stapler/stacker) 1. Release one tab (callout 1), and then slide the cover away from the stacker or stapler/stacker. Figure 1-2776 Release one tab and slide the cover 1 1556 Chapter 1 Removal and replacement ENWW 2. Remove the right front cover (callout 1). Figure 1-2777 Remove the right front cover 1 Step 6: Remove the front cover (stacker or stapler/stacker) 1. Release two tabs (callout 1). Figure 1-2778 Release two tabs 1 ENWW Removal and replacement procedures 1557 2. Slide the cover away from the stacker or stapler/stacker to remove it. Figure 1-2779 Remove the front cover Step 7: Remove the feed motor 1. Disconnect one connector (callout 1), and then remove the wire harnesses (callout 2) from the guides (callout 3). Figure 1-2780 Disconnect one connector and release wire harnesses 3 2 1 1558 Chapter 1 Removal and replacement ENWW 2. Remove two screws (callout 1). Figure 1-2781 Remove two screws 1 3. Remove the metal plate (callout 1) Figure 1-2782 Remove the metal plate 1 ENWW Removal and replacement procedures 1559 4. Remove the wire harness (callout 1) from the guides (callout 2). Figure 1-2783 Release the wire harnesses 2 1 5. Remove the motor. Figure 1-2784 Remove the motor Step 8: Unpack the replacement feed motor Unpack the replacement part from the packaging. http://www8.hp.com/us/en/hp-information/environment/product-recycling.html NOTE: HP recommends responsible disposal of the defective part. 1560 Chapter 1 Removal and replacement ENWW Figure 1-2785 Recycle and unpack Step 9: Install the feed motor 1. Position the gear (callout 1) on the motor in the slot (callout 2) in the stacker or stapler/stacker. Slide the motor to the left to install it. Figure 1-2786 Install the feed motor 2 1 ENWW Removal and replacement procedures 1561 2. Install the wire harness (callout 1) in the guides (callout 2). Figure 1-2787 Install the wire harnesses 2 1 3. Install the metal plate. Make sure that the bottom edge of the plate (callout 1) is installed behind the cover (callout 2). Install the slots (callout 3) in the metal plate over the tabs (callout 4) on the motor. Figure 1-2788 Install the metal plate 3 4 1 1562 Chapter 1 Removal and replacement 2 ENWW 4. Install two screws (callout 1). Figure 1-2789 Install two screws 1 5. Install the wire harnesses (callout 1) in the guides (callout 2), and then connect one connector (callout 3). Figure 1-2790 Install the wire harnesses and connect one connector 2 1 3 Step 10: Install the front cover (stacker or stapler/stacker) 1. ENWW Slide the front cover toward the stacker or stapler/stacker to install it. Removal and replacement procedures 1563 Figure 1-2791 Install the front cover 2. Make sure that the tabs (callout 1) snap into place. Figure 1-2792 Check the tabs 1 Step 11: Install the right front cover (stacker or stapler/stacker) 1. When reinstalling the right front cover, position the tabs (callout 1) on the cover in the slots (callout 2) on the stapler or stapler/stacker. 1564 Chapter 1 Removal and replacement ENWW Figure 1-2793 Position the tabs in the slots 1 2. 2 Make sure that the slot (callout 1) on the cover fits over the sheet metal edge (callout 2) on the stapler or stapler/stacker. Figure 1-2794 Position the right front cover 2 1 ENWW Removal and replacement procedures 1565 3. Install the right front cover. Make sure that the tabs snap into place. Figure 1-2795 Install the right front cover Step 12: Install the left cover (stacker or stapler/stacker) 1. When reinstalling the left cover, position the tabs (callout 1) on the cover in the slots (callout 2) on the stapler or stapler/stacker. Figure 1-2796 Position the left cover 1 1566 Chapter 1 Removal and replacement 2 ENWW 2. Make sure that the slot (callout 1) on the cover fits over the sheet metal edge (callout 2) on the stapler or stapler/stacker. Figure 1-2797 Position the left cover 2 1 3. Install the left cover. Make sure that the tabs snap into place. Figure 1-2798 Install the left cover Step 13: Install the top cover (stapler/stacker) NOTE: For the stacker, skip this step and go to Step 15: Install the delivery tray (stacker or stapler/stacker) on page 1570. 1. ENWW When installing the top cover, position the tabs (callout 1) on the cover into the slots (callout 2) on the stapler/stacker. Removal and replacement procedures 1567 Figure 1-2799 Position the tabs in the slots 2 1 2. Position the top cover so that the edge of the top cover (callout 1) fits over the tab (callout 2) on the stapler/stacker. Figure 1-2800 Position the top cover 2 1 1568 Chapter 1 Removal and replacement ENWW 3. Install two tabs (callout 1), and then install one screw (callout 2). Figure 1-2801 Install two tabs and install one screw 1 2 Step 14: Install the rear cover (stapler/stacker) NOTE: For the stacker, skip this step and go to Step 15: Install the delivery tray (stacker or stapler/stacker) on page 1570. 1. Position the hinge pins (callout 1) on the cover in the holes (callout 2) in the stacker or stapler/stacker. Figure 1-2802 Install the rear cover 1 2 ENWW Removal and replacement procedures 1569 2. Make sure that the hinge pins (callout 1) are fully seated in position. Figure 1-2803 Check the hinge pins 1 Step 15: Install the delivery tray (stacker or stapler/stacker) ▲ Align the slots (callout 1) on the delivery tray with the shaft (callout 2) on the stacker or stapler/stacker. Press the tray towards the stacker or stapler/stacker until the tray is fully seated on the shaft. Figure 1-2804 Install the delivery tray 2 1 1570 Chapter 1 Removal and replacement ENWW 2 ENWW Parts and diagrams ● For additional service and support ● Assembly locations ● Order parts, accessories, and supplies ● How to use the parts lists and diagrams ● Covers ● Internal components ● Power supply assembly ● Multi-purpose (Tray 1) pickup assembly ● Duplexer ● Envelope feeder ● 500-sheet feeder ● 1,500-sheet feeder ● 5-bin mailbox ● Stacker and stapler/stacker ● Alphabetical parts list ● Numerical parts list 1571 For additional service and support HP service personnel, go to the Service Access Work Bench (SAW) at http://h41302.www4.hp.com/km/saw/ home.do. Channel partners, go to HP Channel Services Network (CSN) at https://h30125.www3.hp.com/hpcsn. ● To access HP PartSurfer information from any mobile device, go to http://partsurfermobile.hp.com/ or scan the Quick Response (QR) code below. ● Install and configure ● Printer specifications ● Up to date control-panel message (CPMD) troubleshooting ● Solutions for printer issues and emerging issues ● Remove and replace part instructions and videos ● Service advisories ● Warranty & regulatory information 1572 Chapter 2 Parts and diagrams ENWW Assembly locations Product front view 1 2 3 9 4 5 8 3 7 6 10 1 Standard output bin 2 Top cover (access to the toner cartridge) 3 4-line LCD control panel with keypad (n and dn models only) 4 Easy-access USB port 5 On/off button 6 Tray 2 7 Model name 8 Tray 1 9 Control panel with color touchscreen display (x models only) 10 1 x 500-sheet feeder (included with the x model, optional for the other models) NOTE: The product accepts up to four 1 x 500-sheet feeders, or three 1 x 500-sheet feeders and one 1,500sheet high-capacity input tray. ENWW Assembly locations 1573 Product back view 1 2 3 8 7 4 6 5 1 Output-accessory cover 2 Rear output bin 3 Serial number and product number label 4 Duplex accessory cover (n model only) 5 Power connection 6 Formatter (contains the interface ports) 7 Formatter cover 8 Hardware integration pocket (for connecting accessory and third-party devices) 9 Automatic duplex printing accessory (included with the dn and x models, optional for the n model) 1574 Chapter 2 Parts and diagrams 9 ENWW Order parts, accessories, and supplies Ordering Order supplies and paper www.hp.com/go/suresupply Order genuine HP parts or accessories www.hp.com/buy/parts or partsurfer.hp.com Order through service or support providers Contact an HP-authorized service or support provider. Order using the HP Embedded Web Server (EWS) To access, in a supported Web browser on your computer, enter the product IP address or host name in the address/URL field. The EWS contains a link to the HP SureSupply Web site, which provides options for purchasing Original HP supplies. Orderable parts Not all of the parts shown in the diagrams in this chapter can be ordered. Refer to the table following the diagram or the parts lists at the end of this chapter to determine if a part is orderable. Supplies Following are the part numbers for the supplies available for the product. Table 2-1 Supplies Item Description Part number HP 81A Black Original LaserJet Toner Cartridge Standard-capacity replacement toner cartridge CF281A (new) HP 81X High Yield Black Original LaserJet Toner Cartridge High-capacity replacement toner cartridge CF281X (new) NOTE: CF281-67902 (service) HP Staple Cartridge Refill Three 1,000-staple cartridges M605 and M606 models only CF281-67901 (service) Q3216A (new) Q3216-67901 (service) Accessories Following are the part numbers for the accessories available for the product. Table 2-2 Accessories Item Description Part number Automatic duplex assembly Duplexer F2G69A (new) F2G69-67901 (service) Envelope feeder ENWW Optional envelope feeder that holds up to 75 envelopes F2G74A (new) F2G74-67901 (service) Order parts, accessories, and supplies 1575 Table 2-2 Accessories (continued) Item Description Part number Custom media tray Optional tray that holds small-size paper. Replaces the standard tray in the Tray 2 position. F2G75A (new) Optional 500-sheet paper feeder (included with the x models) F2G68A (new) Optional 1,500-sheet paper feeder F2G73A (new) 500-sheet paper feeder 1,500-sheet high-capacity paper feeder F2G75-60101 (service) F2G68-67901 (service) F2G73-67901 (service) Printer stand Optional stand with casters to support the printer Recommended when using multiple optional paper feeders. Stacker Optional paper-stacker output accessory F2G70A (new) F2G70-67901 (service) F2G71A (new) F2G71-67901 (service) Stapler/stacker Optional stapler/stacker output accessory F2G72A (new) F2G72-67901 (service) 5-bin mailbox Optional 5-bin mailbox output accessory F2G81A (new) F2G81-67901 (service) 1 GB memory DIMM HP Secure High-Performance Hard Disk Drive Optional memory DIMM to increase the product memory G6W84A (new) Optional hard disk drive B5L29A (new) 5851-6422 (service) B5L29-67901 (service) Two Internal USB ports HP Trusted Platform Module HP Jetdirect 2900nw Print Server Two optional USB ports for connecting thirdparty devices B5L28A (new) Automatically encrypts all data that passes through the product F5S62A (new) USB wireless print server accessory J8031A (new) 5851-6424 (service) F5S62-67901 (service) J8031-61001 (service) HP Jetdirect 3000w NFC/Wireless Accessory Wi-Fi direct accessory for “touch” printing from mobile devices NOTE: Supported for the n and dn models only. The functionality is already integrated in the x models. 1576 Chapter 2 Parts and diagrams J8030A (new) J8030-61001 (service) ENWW Customer self-repair kits Following are the customer-replaceable kits available for the product. The customer self-repair (CSR) level indicates the expected difficulty the customer will experience when replacing this part: ● A: Easy ● B: Requires a tool Item Description CSR level Part number Control panel (M605x and M606x) kit ● Control panel A E6B67-67914 ● Screwdriver Cassette ● Tray 2 A RM2-6296-000CN Cassette (500-sheet feeder) ● Tray, 500-sheet feeder A RM2-6275-000CN Transfer roller ● Transfer roller A E6B67-67904 Tray 1 roller kit ● Rollers for Tray 1 B E6B67-67906 Tray 2 through 6 roller kit ● Rollers for Tray 2, the optional 500-sheet paper feeders, and the optional 1,500-sheet highcapacity paper feeder A E6B67-67905 Torque limiter kit ● Torque limiter A E6B67-67926 Fuser kit (110V) ● Fuser (110V) A E6B67-67901 Fuser kit (220V) ● Fuser (220V) A E6B67-67902 Preventive maintenance kit (110V) ● Fuser (110V) A F2G76-67901 ● Transfer roller ● Tray 2 through 6 roller kit ● Fuser (220V) A F2G77-67901 ● Transfer roller ● Tray 2 through 6 roller kit ● eMMC module A B5L32-60101 Preventive maintenance kit (220V) embedded MultiMedia Card (eMMC) kit Related documentation and software HP service personnel, go to the Service Access Work Bench (SAW) at http://h41302.www4.hp.com/km/saw/ home.do. Channel partners, go to HP Channel Services Network (CSN) at https://h30125.www3.hp.com/hpcsn. ENWW Order parts, accessories, and supplies 1577 How to use the parts lists and diagrams The figures in this chapter show the major subassemblies in the product and their component parts. A parts list table follows each exploded view assembly diagram. Each table lists the item number, the associated part number, and the description of each part. If a part is not listed in the table, then it is not a field replacement unit (FRU). CAUTION: Be sure to order the correct part. When looking for part numbers for electrical components, pay careful attention to the voltage that is listed in the description column. Doing so will ensure that the part number selected is for the correct model. NOTE: In this manual, the abbreviation “PCA” stands for “printed circuit-board assembly.” Components described as a PCA might consist of a single circuit board or a circuit board plus other parts, such as cables and sensors. 1578 Chapter 2 Parts and diagrams ENWW Covers Figure 2-1 Covers 1 A02 A01 A03 11 11 A02 A06 Z A05 A02 To Internal components (3 of 3) A07 A02 M605x and M606x 14 (J305) (J304) M604n, M604dn, M605n, M605dn, and M606dn 2 12 15 7 9 5 A02 A04 (J32) (J1061) 6 13 3 10 1580 Chapter 2 Parts and diagrams 8 A03 ENWW Table 2-3 Covers 1 ENWW Ref Description Part number Qty 1 Cover, output accessory RL2-1404-000CN 1 2 Cover, formatter RC4-5802-000CN 1 3 Cover, right front RC4-5837-000CN 1 4 PCA, switch RM2-6327-000CN 1 5 Cover, duplexing RM2-6310-000CN 1 6 Cover, legal RC4-5872-000CN 1 7 Face-up tray assembly RM2-6298-000CN 1 8 Cover, front (M604)1 E6B67-67927 1 8 Cover, front (M605)1 E6B69-67901 1 8 Cover, front (M606)1 E6B72-67901 1 9 Cover, right RM2-6311-000CN 1 10 Cover, left RM2-6312-000CN 1 11 Cover, top (M605n, M605dn, and M606dn) RM2-6307-000CN 1 11 Cover, top (M604n and M604dn) RM2-6919-000CN 1 11 Cover, top (M605x and M606x) RM2-6306-000CN 1 12 Cover, HIP RC4-5803-000CN 1 13 Switch button assembly RM2-6333-000CN 1 14 Control panel (M604n, M604dn, M605n, M605dn, and M606dn) RM2-7682-000CN 1 15 Cover, right rear RC4-5804-000CN 1 16 Control panel (M605x and M606x) E6B67-67914 1 Tray 1 is part of the front cover. Covers 1581 Internal components Internal components (1 of 3) Figure 2-2 Internal components (1 of 3) A19 A19 A05 4 11 A18 A22 A11 A21 A07 A10 A09 A A08 A14 See Power supply assembly (J87) A12 A13 10 2 (J99) (M102) (J187) 5 A23 A18 A02 (J120) A19 6 (SW102) (J120) A18 A20 A18 A16 3 A19 A18 A17 A01 A03 A18 1 A15 A06 A19 A03 A18 7 8 9 1582 Chapter 2 Parts and diagrams A04 12 See Multi-purpose (Tray 1) pickup assembly A18 A19 ENWW Table 2-4 Internal components (1 of 3) Ref Description Part number Qty 1 Cover, envelope RL1-1667-000CN 1 2 Transfer roller kit E6B67-67904 1 3 Paper feed roller assembly RM1-8411-010CN 1 4 Registration assembly RM1-8413-000CN 1 5 Drum motor assembly RM1-8358-000CN 1 6 Size detect assembly RM1-4525-000CN 1 7 Torque limiter kit E6B67-67926 1 8 Roller, paper feed (part of Tray 2-6 roller kit) E6B67-67905 1 9 Cassette (Tray 2 only) RM2-6296-000CN 1 NOTE: If replacing the tray for the 500-sheet feeder, order part number RM2-6275-000CN. ENWW 10 Drum drive assembly RM2-6920-000CN 1 11 PCA, formatter E6B69-60001 1 12 Multi-purpose (Tray 1) pickup assembly RM2-6323-000CN 1 Not shown Wireless PCA, embedded 1150-7968 1 Not shown Near field communication (NFC) PCA, embedded B5L24-60002 1 Internal components 1583 Internal components (2 of 3) Figure 2-3 Internal components (2 of 3) A02 A02 A02 A03 12 A02 (J86) (J145) (J93) A02 1 A24 A33 A17 A18 A05 A40 A32 A16 A23 A12 11 A38 A14 (J91) A05 2 (M101) 20 A29 A13 A02 A (SL101) (J72) A27 A26 A19 A05 A08 18 A 15 16 14 A02 A15 A44 A44 A06 A21 8 A A02 A02 A22 A43 10 A02 A10 9 13 A11 (PS101) A02 A30 A31 1584 Chapter 2 Parts and diagrams ENWW Table 2-5 Internal components (2 of 3) ENWW Ref Description Part number Qty 1 Laser scanner assembly RM1-8406-000CN 1 2 Paper feed motor assembly RM1-8285-000CN 1 3 Spring, compression RC1-0213-000CN 1 4 Solenoid RL2-1409-000CN 1 5 Roller, paper pickup (part of Tray 2-6 roller kit) E6B67-67905 1 6 Roller, paper feed (part of Tray 2-6 roller kit) E6B67-67905 1 7 Paper pickup drive assembly RM1-8415-000CN 1 8 Tag holder assembly RM1-4539-000CN 1 9 Feeder sensor cable assembly RM2-7687-000CN 1 10 Shaft, retard drive RL1-3020-000CN 1 11 Cable, feed motor RM1-8311-000CN 1 12 Cable, laser RM1-8340-000CN 1 13 Paper feed shaft assembly RM1-8424-000CN 1 14 Gear, 23T RU5-0040-000CN 1 15 Gear, 18T RU5-0088-000CN 1 16 Ring, E XD9-0233-010CN 1 17 Bushing RC3-1403-000CN 1 18 Bushing RC1-0214-000CN 1 19 Ring, E XD9-0232-010CN 1 20 Connector, drawer, 6P VS1-7500-006CN 1 Internal components 1585 Internal components (3 of 3) Figure 2-4 Internal components (3 of 3) M604n, M604dn, M605n,M605dn, and M606dn A21 (J106) M605x and M606x (J300) A47 (J90) (J900) (J301) 12 A48 (J106) (J300) (J302) (J106) (J90) (J301) (J900) (J303) A24 (SW101) (SW103) (J33) (J76) A20 A06 A36 (PS104) (J176) A47 9 19 A06 A03 (J78) A06 A12 A45 A06 A18 A44 M605x and M606xx To Covers A05 16 20 A42 Z 2 A37 (J88) A31 A11 A06 (FN104) A14 7 8 (J105) (J100) (J79) A06 (P1) 13 (J2002) (J97) A06 A19 A06 10 A32 A32 A16 A05 (J221) (J89) (M299) (J221) 5 18 A46 11 A01 A10 (FN102)) (J75) A06 15 4 3 A41 (FN101) (J64) A06 (FN103) (J66) (TH3) A05 (J63) 6 A06 A04 A08 A22 A09 (J83) (J118) A34 A02 (M103) (J73) 14 A06 A33 1586 Chapter 2 Parts and diagrams ENWW Table 2-6 Internal components (3 of 3) ENWW Ref Description Part number Qty 1 Fuser kit (110V) E6B67-67901 1 1 Fuser kit (220V) E6B67-67902 1 2 Paper delivery assembly RM2-6319-000CN 1 3 Environmental sensor assembly RM1-8438-000CN 1 4 Fan (FN101) RK2-1988-000CN 1 5 Fan (FN102) RK2-1989-000CN 1 6 Fan (FN103) RK2-3244-000CN 1 7 Fan (FN104) RK2-1992-000CN 1 8 Cable, flexible flat RK2-6768-000CN 1 9 Switch, push WC2-5637-000CN 1 10 PCA, DC controller RM2-7643-000CN 1 11 Fuser (fixing) motor assembly RM1-8928-000CN 1 12 IC, photo interrupter WG8-5849-000CN 1 13 Cable, HIP RK2-6761-000CN 1 14 Lifter drive assembly RM2-6335-000CN 1 15 Easy-access USB RM2-6328-000CN 1 16 PCA, memory (island of data) RM2-7645-000CN 1 17 Locking bushing, paper delivery RC1-0136-000CN 1 18 Cable, fuser (fixing) motor RM1-5088-000CN 1 19 Cable, door switch RM1-8344-000CN 1 20 Paper delivery drive assembly RM2-6318-000CN 1 21 Gear 23T/19T RU7-0295-000CN 1 22 Fuser drive assembly RM2-6231-000CN 1 Internal components 1587 Power supply assembly Figure 2-5 Power supply assembly A10 (J1) 4 A01 (P1) A03 A14 A05 3 A12 A02 A06 A13 A09 A08 A04 A07 1 (J82) (J84) (J85) (J95) (J124DB) (J124DA) (J96) (J128) (J98) (J30) 2 1588 Chapter 2 Parts and diagrams ENWW Table 2-7 Power supply assembly ENWW Ref Description Part number Qty 1 Paper feed assembly RM1-4548-000CN 1 2 Power supply assembly (110V) RM2-6301-000CN 1 2 Power supply assembly (220V) RM2-6349-000CN 1 3 Connector, drawer 6P VS1-7514-006CN 1 4 Cable, inlet RM1-8348-000CN 1 Power supply assembly 1589 Multi-purpose (Tray 1) pickup assembly Figure 2-6 Multi-purpose (Tray 1) pickup assembly A38 A01 A31 A20 A12 A07 A08 A24 A38 A32 A41 A25 A38 A23 (SL102) A18 A09 (J71) A36 A13 A26 A06 A35 3 (J81) A27 (J123) A40 A14 (PS105) (J123) A34 A30 A03 A28 A04 A38 A38 A42 A38 A29 A02 A16 A25 A17 A21 A19 1 A39 2 A15 A22 A05 A37 A11 A33 A10 1590 Chapter 2 Parts and diagrams ENWW Table 2-8 Multi-purpose (Tray 1) pickup assembly ENWW Ref Description Part number Qty 1 Roller, paper pickup (part of Tray 1 roller kit) E6B67-67906 1 2 Roller, paper feed (part of Tray 1 roller kit) E6B67-67906 1 3 Roller, separation (part of Tray 1 roller kit) E6B67-67906 1 Multi-purpose (Tray 1) pickup assembly 1591 Duplexer Figure 2-7 Duplexer A49 5 A18 A09 3 7 A49 4 6 A 1 A58 2 (J1501) ) A54 (J1502) (FM1501) A05 A03 (J1523) A46 A47 9 (PS1501) (J1523) A23 A42 A29 A51 11 (J1522) (PS1503) A41 A50 (J1503) ( (J1503 ) A57 A50 A53 A55 A51 A51 A26 A30 (J1505) 12 11 (J1524) A07 B (PS1502 (J1524 11 A52 A08 E A47 (J1504 A02 A06 10 A28 (J1506 A15 A33 (J1520) A27 A56 (M1501 A01 (J1520) A53 E (J1521) (M1502) A53 8 A50 F B A37 A35 A40 A36 A16 A12 A44 A10 A51 A04 A15 A22 A11 A53 A38 A39 1592 Chapter 2 Parts and diagrams A34 A43 A01 A24 A45 A15 A53 A15 A20 A25 A32 A31 A13 A21 A17 A19 A14 A31 A48 ENWW Table 2-9 Duplexer ENWW Ref Description Part number Qty 1 Deflector, paper re-pickup (duplexer) RC4-5907-000CN 1 2 Guide, paper re-pickup, lower (duplexer) RC2-2599-000CN 1 3 Guide, paper re-pickup, upper (duplexer) RC2-2602-000CN 1 4 Cover, left (duplexer) RC4-5905-000CN 1 5 Cover, right (duplexer) RC4-5903-000CN 1 6 Cover, upper (duplexer) RC4-5906-000CN 1 7 Cover, rear (duplexer) RC4-5904-000CN 1 8 Motor, stepping, DC24V (duplexer) RK2-7885-000CN 1 9 Fan (duplexer) RK2-2016-000CN 1 10 Motor, stepping, DC24V (duplexer) RK2-2139-000CN 1 11 Photo interrupter (duplexer) WG8-5849-000CN 3 12 PCA (duplexer) RM2-7656-000CN 1 Duplexer 1593 Envelope feeder Envelope feeder covers and panels Figure 2-8 Envelope feeder covers and panels 6 1 (J1856) (J1855) (J1854) (J1804) 4 A07 5 A03 A04 A02 A05 3 A06 A02 A06 2 A01 1594 Chapter 2 Parts and diagrams ENWW Table 2-10 Envelope feeder covers and panels ENWW Ref Description Part number Qty 1 Cable, interface (envelope feeder) RM1-9032-000CN 1 2 Cover, lower (envelope feeder) RC4-6890-000CN 1 3 Tray, extension (envelope feeder) RC4-6891-000CN 1 4 Guide, width limit, right (envelope feeder) RC4-6107-000CN 1 5 Paper side end assembly (envelope feeder) RM2-6171-000CN 1 6 Weight assembly (envelope feeder) RM2-6728-000CN 1 Envelope feeder 1595 Envelope feeder internal components (1 of 2) Figure 2-9 Envelope feeder internal components (1 of 2) A15 A06 (PS1802) A14 (J1850) A16 A18 (J1800) A13 1 A20 A07 A05 A19 A10 A11 A08 A17 A01 A18 A08 A12 A18 A10 A08 4 A02 A18 See Envelope feeder covers rs and panels -*A04 C A02 A18 A02 A18 B A09 A 2 A03 A04 3 6 C 5 B 1596 Chapter 2 Parts and diagrams A A18 ENWW Table 2-11 Envelope feeder internal components (1 of 2) ENWW Ref Description Part number Qty 1 IC, photo interrupter (envelope feeder) WG8-5624-000CN 1 2 Roller, separation (envelope feeder) RM1-5224-000CN 1 3 Roller, paper feed (envelope feeder) RC2-5701-000CN 1 4 Roller, paper feed assembly (envelope feeder) RM1-5223-000CN 1 5 Roller, paper pickup assembly (envelope feeder) RM1-5221-000CN 1 6 Roller, paper pickup (envelope feeder) RC2-5700-000CN 1 Envelope feeder 1597 Envelope feeder internal components (2 of 2) Figure 2-10 Envelope feeder internal components (2 of 2) A16 2 A14 A03 A04 3 A04 A05 A05 A06 A07 A09 A08 A10 A11 A12 A10 A11 See Envelope feeder internall components (1 of 2) - A01 A17 See Envelope feeder covers and panels - A04 (J1802) (J1852) 1 (M1800) A15 A01 A02 A13 1598 Chapter 2 Parts and diagrams ENWW Table 2-12 Envelope feeder internal components (2 of 2) ENWW Ref Description Part number Qty 1 Motor, stepping, DC24V (envelope feeder) RK2-2162-000CN 1 2 PCA, envelope controller (envelope feeder) RM2-8651-000CN 1 3 Joint shaft assembly (envelope feeder) RM1-5222-000CN 1 Envelope feeder 1599 500-sheet feeder 500-sheet feeder covers Figure 2-11 500-sheet feeder covers 7 6 A02 2 4 5 1 A01 3 1600 Chapter 2 Parts and diagrams ENWW Table 2-13 500-sheet feeder covers ENWW Ref Description Part number Qty 1 Cover, front right (500-sheet feeder) RC4-5897-000CN 1 2 Cover, right (500-sheet feeder) RC4-5896-000CN 1 3 Cover, left (500-sheet feeder) RC4-5895-000CN 1 4 Cover, rear (500-sheet feeder) RC4-5902-000CN 1 5 Cover, legal (500-sheet feeder) RC4-5872-000CN 1 6 Cover, front (500-sheet feeder) RC4-5894-000CN 1 7 Cover, lock (500-sheet feeder) RC4-5900-000CN 1 500-sheet feeder 1601 500-sheet feeder main body Figure 2-12 500-sheet feeder main body 12 A28 (J105LB) (J105LA) (J105L) A33 (J1602) A28 E A13 A28 4 A32 (J1623) (J1606) (J1608) (J1603) (J1607) A28 A26 8 A28 A29 A20 F A29 A04 11 A01 (J1605) A08 A28 10 (J1615D) 3 E A A25 A28 A28 A02 (J1615DA) (J1615DB) (J1615D) A27 A19 9 A16 A22 2 1 A17 (SL1600) (J1604) B A09 A10 A23 A30 A03 A28 A29 A29 A F A31 C A18 A11 A31 6 A15 D A12 A06 A29 A29 A12 A28 A28 A28 7 A24 3 A14 5 A07 B A05 C 1602 Chapter 2 Parts and diagrams D A21 ENWW Table 2-14 500-sheet feeder covers ENWW Ref Description Part number Qty 1 Solenoid (500-sheet feeder) RL2-1410-000CN 1 2 Size detect assembly (500-sheet feeder) RM1-4525-000CN 1 3 Roller, paper feed (500-sheet feeder; part of Tray 2-6 roller kit) E6B67-67905 2 4 Top plate front assembly (500-sheet feeder) RM2-6280-000CN 1 5 Cassette (500-sheet feeder) RM2-6275-000CN 1 6 Pickup drive side plate assembly (500-sheet feeder) RM1-8441-000CN 1 7 Torque limiter kit (500-sheet feeder) E6B67-67926 1 8 PCA (500-sheet feeder) RM2-7646-000CN 1 9 Connector, drawer, 6P (500-sheet feeder) VS1-7500-006CN 1 10 Lifter drive assembly (500-sheet feeder) RM2-6278-000CN 1 11 Roller, paper pickup (500-sheet feeder; part of Tray 2-6 roller kit) E6B67-67905 1 12 Connector, drawer, 6P (500-sheet feeder) VS1-7500-006CN 1 500-sheet feeder 1603 1,500-sheet feeder 1,500-sheet feeder covers and panels Figure 2-13 1,500-sheet feeder covers and panels A04 4 5 A03 A03 A02 1 See 1,500-sheet high-capacity g p feeder main body (1 of 2) A04 A01 3 A04 7 1604 Chapter 2 Parts and diagrams ENWW Table 2-15 1,500-sheet feeder covers and panels ENWW Ref Description Part number Qty 1 Torque limiter kit(1,500-sheet feeder) E6B67-67926 1 2 Cover, lock (1,500-sheet feeder) RC4-5900-000CN 1 3 Cover, left (1,500-sheet feeder) RC4-5980-000CN 1 4 Cover, right (1,500-sheet feeder) RC4-5981-000CN 1 5 Cover, rear (1,500-sheet feeder) RC4-5989-000CN 1 6 Roller, paper feed (1,500-sheet feeder; part of Tray 2-6 roller kit) E6B67-67905 1 7 Door, front (1,500-sheet feeder) RM2-6037-000CN 1 1,500-sheet feeder 1605 1,500-sheet feeder main body (1 of 2) Figure 2-14 1,500-sheet feeder main body (1 of 2) (J105L) 3 (J105LB) A44 (J105LA) (J1701) A32 A40 A01 See 1,500-sheet high-capacity feeder paper pickup assembly A40 B C A48 A40 A A40 A39 A38 A43 5 A29 A40 (J1704) A28 A08 A26 A31 (J1706) (J1751) A47 A23 A42 A37 A35 4 A46 A40 A18 A40 A40 A41 A31 A47 A39 (M1700) (J1703) A42 1 A40 (SW1701) A40 A41 A49 2 (J1751) A17 B A20 A A19 A02 A40 A30 6 A40 A40 A39 A30 A40 A17 1606 Chapter 2 Parts and diagrams A39 A06 A07 ENWW Table 2-16 1,500-sheet feeder main body (1 of 2) ENWW Ref Description Part number Qty 1 Motor, stepping (1,500-sheet feeder) RH7-1603-020CN 1 2 Switch, push (1,500-sheet feeder) WC2-5806-000CN 1 3 Connector, drawer, 6P (1,500-sheet feeder) VS1-7500-006CN 1 4 Paper pickup drive assembly (1,500-sheet feeder) RM2-6045-000CN 1 5 PCA, paper deck (1,500-sheet feeder) RM2-7647-000CN 1 6 Lifter drive assembly (1,500-sheet feeder) RM2-6044-000CN 1 1,500-sheet feeder 1607 1,500-sheet feeder main body (2 of 2) Figure 2-15 1,500-sheet feeder main body (2 of 2) A36 A40 A27 C A40 A21 A27 A40 A12 (J1702) A11 A15 1 A12 A40 A40 A11 A03 (J1724) A15 A40 A11 A12 A12 A15 A40 A15 A11 A11 A40 D A11 A12 A12 A14 A15 A40 A11 A12 A15 A34 A04 A33 A34 A40 A40 A25 A14 A12 A22 A16 A11 A40 A33 A45 A40 A24 A34 A10 A05 A10 A40 A33 A09 A09 A16 A13 D 1608 Chapter 2 Parts and diagrams ENWW Table 2-17 1,500-sheet feeder main body (2 of 2) ENWW Ref Description Part number Qty 1 Paper size detect assembly (1,500-sheet feeder) RM1-5261-000CN 1 1,500-sheet feeder 1609 1,500-sheet feeder paper pickup assembly Figure 2-16 1,500-sheet feeder paper pickup assembly A22 A20 B A25 A A29 A21 A29 A23 A20 A A24 A26 A22 A31 B (J1705) A30 (J1723) A28 A14 A11 4 (PS1704) (J1723) A27 A19 A10 A14 A28 A10 A17 A15 (J1707) (J1708) A16 A08 A06 A10 A10 A01 A05 3 A10 2 A18 A03 A09 A07 A10 A04 A02 A12 A13 1 1610 Chapter 2 Parts and diagrams ENWW Table 2-18 1,500-sheet feeder paper pickup assembly ENWW Ref Description Part number Qty 1 Roller, paper feed (1,500-sheet feeder; part of Tray 2-6 roller kit) E6B67-67905 1 2 Roller, paper pickup (1,500-sheet feeder; part of Tray 2-6 roller kit) E6B67-67905 1 3 Paper detect sensor assembly (1,500-sheet feeder) RM2-6042-000CN 1 4 IC, photo interrupter (1,500-sheet feeder) WG8-5849-000CN 1 1,500-sheet feeder 1611 5-bin mailbox 5-bin mailbox covers and panels Figure 2-17 5-bin mailbox covers and panels 4 2 3 5 9 A01 A02 (J1308) 6 (SL1301) 8 A01 (J1301) 1 A03 (J300LA) A01 (J1300LB) 10 (J300L) A01 7 1612 Chapter 2 Parts and diagrams ENWW Table 2-19 5-bin mailbox covers and panels ENWW Ref Description Part number Qty 1 Cover, front (5-bin mailbox) RC4-6204-000CN 1 2 Cover, top (5-bin mailbox) RL2-1349-000CN 1 3 Cover, left (5-bin mailbox) RM2-6241-000CN 1 4 Cover, right (5-bin mailbox) RM2-6242-000CN 1 5 Door, rear (5-bin mailbox) RM2-6243-000CN 1 6 Solenoid assembly, IN (5-bin mailbox) RM1-5270-000CN 1 7 Joint, left (5-bin mailbox) RL1-1703-000CN 1 8 Joint, right (5-bin mailbox) RL1-1704-000CN 1 9 Lever, IN flapper link (5-bin mailbox) RL1-2232-000CN 1 10 Connector, 8P (5-bin mailbox) VS1-7500-008CN 1 5-bin mailbox 1613 5-bin mailbox main body (1 of 2) Figure 2-18 5-bin mailbox main body (1 of 2) 2 3 A29 A B 4 C A07 A31 3 D A B C A12 A16 A16 A25 A25 A10 D A31 A33 A16 A28 A27 A14 A25 A24 A16 A14 A25 A15 A16 7 A30 A25 A31 1 A32 5 6 (SL1302) (J1321L) (SL1303) (J1322L) (SL1304) (J1323L) (SL1305) (J1324L) (J1321D) (J1322D) (J1323D) A38 A02 (J1324D) (J1307) 1614 Chapter 2 Parts and diagrams ENWW Table 2-20 5-bin mailbox main body (1 of 2) ENWW Ref Description Part number Qty 1 Paper sensing flag assembly(5-bin mailbox) RM1-5269-000CN 1 2 Top bin flapper assembly (5-bin mailbox) RM1-4665-000CN 1 3 Bin flapper assembly (5-bin mailbox) RM1-4666-000CN 2 4 Center bin flapper assembly (5-bin mailbox) RM1-4667-000CN 1 5 Bin solenoid assembly (5-bin mailbox) RM1-5266-000CN 1 6 Solenoid (5-bin mailbox) RL1-1709-000CN 4 7 Bin assembly (5-bin mailbox) RM2-6248-000CN 5 5-bin mailbox 1615 5-bin mailbox main body (2 of 2) Figure 2-19 5-bin mailbox main body (2 of 2) A06 A03 A34 A04 A11 A01 A05 A31 A13 A26 A17 (J1326) A35 A39 A08 A18 (J1305) 4 2 A22 A09 A17 A17 A35 A37 A23 A21 A20 A18 A09 A36 A17 A19 A36 A37 A31 (M1301) 3 1 (J1306) A31 See 5-bin mailbox covers and panels A31 1616 Chapter 2 Parts and diagrams ENWW Table 2-21 5-bin mailbox main body (2 of 2) ENWW Ref Description Part number Qty 1 Drive assembly (5-bin mailbox) RM1-5267-000CN 1 2 Sensor assembly (5-bin mailbox) RM1-5096-000CN 1 3 PCA (5-bin mailbox) RM2-7648-000CN 1 4 Cable guide assembly (5-bin mailbox) RM2-6244-000CN 1 5-bin mailbox 1617 Stacker and stapler/stacker Stacker and stapler/stacker covers and panels Figure 2-20 Stacker and stapler/stacker covers and panels Stacker Stapler/stacker 1 1 A05 A04 Stapler/stacker Stacker 2 2 7 8 5 A06 A03 A05 (J1109) A01 12 (SL1101) 10 A06 A02 3 A07 (J1101) (J106LA) (J106LB) 11 (J106L) A06 4 9 6 1618 Chapter 2 Parts and diagrams ENWW Table 2-22 Stacker and stapler/stacker covers and panels ENWW Ref Description Part number Qty 1 Cover, top (stapler/stacker) RC4-6162-000CN 1 1 Cover, top (stacker) RC4-6180-000CN 1 2 Cover, right rear (stapler/stacker) RC4-6161-000CN 1 2 Cover, right rear (stacker) RC4-6181-000CN 1 3 Cover, left (stacker and stapler/stacker) RC4-6158-000CN 1 4 Cover, front (stacker and stapler/stacker) RL2-1334-000CN 1 5 Lever, IN flapper link (stacker and stapler/stacker) RL1-2232-000CN 1 6 Tray assembly (stacker and stapler/stacker) RM2-6199-000CN 1 7 Cover, right front (stacker and stapler/stacker) RM2-6200-000CN 1 8 Cover, rear (stacker and stapler/stacker) RM2-6201-000CN 1 9 Joint, left (stacker and stapler/stacker) RL1-1703-000CN 1 10 Joint, right (stacker and stapler/stacker) RL1-1704-000CN 1 11 Connector, 8P (stacker and stapler/stacker) VS1-7500-008CN 1 12 Solenoid assembly, IN (stacker and stapler/stacker) RM1-5270-000CN 1 Stacker and stapler/stacker 1619 Stapler/stacker main body Figure 2-21 Stapler/stacker main body 3 A13 (J1108) 4 (J1125L) (J1123D) (J1124D) A05 (J1111) (J1123L) 5 A01 (J1112) A05 B A01 6 A06 A A08 (J1125D) A12 A09 A07 A03 B (J1124L) A02 8 A A (J1110) (M1101) (J1114) See Stapler/stacker middle assembly (1 of 2) 7 (SL1102) (J1129) (M1103) (J1105) (J1120) (J1121) (J1113) (J1102) 2 A11 A10 A05 1 A04 A06 See Stacker and stapler/stacker covers and panels A05 1620 Chapter 2 Parts and diagrams ENWW Table 2-23 Stapler/stacker main body ENWW Ref Description Part number Qty 1 Motor, stepping, DC24V (stapler/stacker) RK2-2025-000CN 1 2 PCA, driver (stapler/stacker) RM2-7649-000CN 1 3 Stapler assembly (stapler/stacker) RM2-6202-000CN 1 4 Paper full sensor assembly (stapler/stacker) RM1-1166-000CN 1 5 Stapler mount assembly (stapler/stacker) RM1-4827-000CN 1 6 Motor, stepping, DC24V (stapler/stacker) RK2-2027-000CN 1 7 Solenoid(stapler/stacker) RL1-0506-000CN 1 8 Jog assembly (stapler/stacker) RM2-6198-000CN 1 Stacker and stapler/stacker 1621 Stacker main body Figure 2-22 Stacker main body A05 A02 A03 4 (J1108) A05 3 A01 See Stacker middle assembly (1 of 2) A01 (J1102) (J1129) A07 (J1105) (M1103) 2 A05 1 A04 A06 See Stacker and stapler/stacker covers and panels A05 1622 Chapter 2 Parts and diagrams ENWW Table 2-24 Stacker main body ENWW Ref Description Part number Qty 1 Motor, stepping, DC24V(stacker) RK2-2025-000CN 1 2 PCA, driver (stacker) RM2-7650-000CN 1 3 Stapler mount assembly (stacker) RM1-4676-000CN 1 4 Paper full sensor assembly (stacker) RM1-1166-000CN 1 Stacker and stapler/stacker 1623 Stapler/stacker middle assembly (1 of 2) Figure 2-23 Stapler/stacker middle assembly (1 of 2) A31 A41 A39 A05 2 A52 A16 A16 A07 A29 H (J1123DH) A01 A13 (J1124DH)) A43 A36 A29 A18 A43 A16 3 A16 A23 A A35 A37 A43 A03 A16 A02 A12 1 A26 A21 A16 A16 A28 A16 A27 A06 A08 1624 Chapter 2 Parts and diagrams ENWW Table 2-25 Stapler/stacker middle assembly (1 of 2) ENWW Ref Description Part number Qty 1 Paper sensing flag assembly (stapler/stacker) RM1-0239-000CN 1 2 Paper upper guide assembly (stapler/stacker) RM1-0246-030CN 1 3 PCA, LED (stapler/stacker) RG1-4266-030CN 1 Stacker and stapler/stacker 1625 Stapler/stacker middle assembly (2 of 2) Figure 2-24 Stapler/stacker middle assembly (2 of 2) A04 A40 A48 A44 1 A30 A11 A50 A38 A42 A51 A30 A47 2 (PS1103) (J1120) A49 A37 A11 A40 A45 A22 A42 2 A46 A34 (PS1104) (J1121) A19 A17 A20 A42 A42 A25 A15 A10 A40 A33 A32 A09 A42 A14 A24 1626 Chapter 2 Parts and diagrams ENWW Table 2-26 Stapler/stacker middle assembly (2 of 2) ENWW Ref Description Part number Qty 1 Paper feed roller assembly (stapler/stacker) RM1-0253-020CN 1 2 Photo interrupter(stapler/stacker) WG8-5645-000CN 2 Stacker and stapler/stacker 1627 Stacker middle assembly (1 of 2) Figure 2-25 Stacker middle assembly (1 of 2) A31 A41 A39 A05 2 A01 A16 A16 A07 A29 A13 A36 A29 A18 A36 A16 3 A16 A23 A A35 A37 A36 A03 A16 A02 A12 1 A26 A21 A16 A16 A28 A16 A27 A06 A08 1628 Chapter 2 Parts and diagrams ENWW Table 2-27 Stacker middle assembly (1 of 2) ENWW Ref Description Part number Qty 1 Paper sensing flag assembly (stacker) RM1-0239-000CN 1 2 Paper upper guide assembly (stacker) RM1-0246-030CN 1 3 PCA, LED (stacker) RG1-4266-030CN 1 Stacker and stapler/stacker 1629 Stacker middle assembly (2 of 2) Figure 2-26 Stacker middle assembly (2 of 2) A04 1 A30 A11 A38 A42 A37 A30 A11 A22 A42 A34 A19 A17 A20 A42 A42 A25 A15 A10 A33 A32 A40 A09 A42 A14 A24 1630 Chapter 2 Parts and diagrams ENWW Table 2-28 Stacker middle assembly (2 of 2) ENWW Ref Description Part number Qty 1 Paper feed roller assembly (stacker) RM1-0253-020CN 1 Stacker and stapler/stacker 1631 Alphabetical parts list Table 2-29 Alphabetical parts list Description Part number Table and page Bin assembly (5-bin mailbox) RM2-6248-000CN 5-bin mailbox main body (1 of 2) on page 1615 Bin flapper assembly (5-bin mailbox) RM1-4666-000CN 5-bin mailbox main body (1 of 2) on page 1615 Bin solenoid assembly (5-bin mailbox) RM1-5266-000CN 5-bin mailbox main body (1 of 2) on page 1615 Bushing RC3-1403-000CN Internal components (2 of 3) on page 1585 Bushing RC1-0214-000CN Internal components (2 of 3) on page 1585 Cable guide assembly (5-bin mailbox) RM2-6244-000CN 5-bin mailbox main body (2 of 2) on page 1617 Cable, door switch RM1-8344-000CN Internal components (3 of 3) on page 1587 Cable, feed motor RM1-8311-000CN Internal components (2 of 3) on page 1585 Cable, flexible flat RK2-6768-000CN Internal components (3 of 3) on page 1587 Cable, fuser (fixing) motor RM1-5088-000CN Internal components (3 of 3) on page 1587 Cable, HIP RK2-6761-000CN Internal components (3 of 3) on page 1587 Cable, inlet RM1-8348-000CN Power supply assembly on page 1589 Cable, interface (envelope feeder) RM1-9032-000CN Envelope feeder covers and panels on page 1595 Cable, laser RM1-8340-000CN Internal components (2 of 3) on page 1585 Cassette (500-sheet feeder) RM2-6275-000CN 500-sheet feeder covers on page 1603 Cassette (Tray 2 only) RM2-6296-000CN Internal components (1 of 3) on page 1583 Center bin flapper assembly (5-bin mailbox) RM1-4667-000CN 5-bin mailbox main body (1 of 2) on page 1615 Connector, 8P (5-bin mailbox) VS1-7500-008CN 5-bin mailbox covers and panels on page 1613 Connector, 8P (stacker and stapler/stacker) VS1-7500-008CN Stacker and stapler/stacker covers and panels on page 1619 Connector, drawer 6P VS1-7514-006CN Power supply assembly on page 1589 NOTE: If replacing the tray for the 500-sheet feeder, order part number RM2-6275-000CN. 1632 Chapter 2 Parts and diagrams ENWW Table 2-29 Alphabetical parts list (continued) ENWW Description Part number Table and page Connector, drawer, 6P VS1-7500-006CN Internal components (2 of 3) on page 1585 Connector, drawer, 6P (1,500-sheet feeder) VS1-7500-006CN 1,500-sheet feeder main body (1 of 2) on page 1607 Connector, drawer, 6P (500-sheet feeder) VS1-7500-006CN 500-sheet feeder covers on page 1603 Connector, drawer, 6P (500-sheet feeder) VS1-7500-006CN 500-sheet feeder covers on page 1603 Control panel (M604n, M604dn, M605n, M605dn, and M606dn) RM2-7682-000CN Covers on page 1581 Control panel (M605x and M606x) E6B67-67914 Covers on page 1581 Cover, duplexing RM2-6310-000CN Covers on page 1581 Cover, envelope RL1-1667-000CN Internal components (1 of 3) on page 1583 Cover, formatter RC4-5802-000CN Covers on page 1581 Cover, front (5-bin mailbox) RC4-6204-000CN 5-bin mailbox covers and panels on page 1613 Cover, front (500-sheet feeder) RC4-5894-000CN 500-sheet feeder covers on page 1601 Cover, front (M604)1 E6B67-67927 Covers on page 1581 Cover, front (M605)1 E6B69-67901 Covers on page 1581 Cover, front (M606)1 E6B72-67901 Covers on page 1581 Cover, front (stacker and stapler/stacker) RL2-1334-000CN Stacker and stapler/stacker covers and panels on page 1619 Cover, front right (500-sheet feeder) RC4-5897-000CN 500-sheet feeder covers on page 1601 Cover, HIP RC4-5803-000CN Covers on page 1581 Cover, left RM2-6312-000CN Covers on page 1581 Cover, left (1,500-sheet feeder) RC4-5980-000CN 1,500-sheet feeder covers and panels on page 1605 Cover, left (5-bin mailbox) RM2-6241-000CN 5-bin mailbox covers and panels on page 1613 Cover, left (500-sheet feeder) RC4-5895-000CN 500-sheet feeder covers on page 1601 Cover, left (duplexer) RC4-5905-000CN Duplexer on page 1593 Cover, left (stacker and stapler/stacker) RC4-6158-000CN Stacker and stapler/stacker covers and panels on page 1619 Cover, legal RC4-5872-000CN Covers on page 1581 Cover, legal (500-sheet feeder) RC4-5872-000CN 500-sheet feeder covers on page 1601 Alphabetical parts list 1633 Table 2-29 Alphabetical parts list (continued) Description Part number Table and page Cover, lock (1,500-sheet feeder) RC4-5900-000CN 1,500-sheet feeder covers and panels on page 1605 Cover, lock (500-sheet feeder) RC4-5900-000CN 500-sheet feeder covers on page 1601 Cover, lower (envelope feeder) RC4-6890-000CN Envelope feeder covers and panels on page 1595 Cover, output accessory RL2-1404-000CN Covers on page 1581 Cover, rear (1,500-sheet feeder) RC4-5989-000CN 1,500-sheet feeder covers and panels on page 1605 Cover, rear (500-sheet feeder) RC4-5902-000CN 500-sheet feeder covers on page 1601 Cover, rear (duplexer) RC4-5904-000CN Duplexer on page 1593 Cover, rear (stacker and stapler/stacker) RM2-6201-000CN Stacker and stapler/stacker covers and panels on page 1619 Cover, right RM2-6311-000CN Covers on page 1581 Cover, right (1,500-sheet feeder) RC4-5981-000CN 1,500-sheet feeder covers and panels on page 1605 Cover, right (5-bin mailbox) RM2-6242-000CN 5-bin mailbox covers and panels on page 1613 Cover, right (500-sheet feeder) RC4-5896-000CN 500-sheet feeder covers on page 1601 Cover, right (duplexer) RC4-5903-000CN Duplexer on page 1593 Cover, right front RC4-5837-000CN Covers on page 1581 Cover, right front (stacker and stapler/stacker) RM2-6200-000CN Stacker and stapler/stacker covers and panels on page 1619 Cover, right rear RC4-5804-000CN Covers on page 1581 Cover, right rear (stacker) RC4-6181-000CN Stacker and stapler/stacker covers and panels on page 1619 Cover, right rear (stapler/stacker) RC4-6161-000CN Stacker and stapler/stacker covers and panels on page 1619 Cover, top (5-bin mailbox) RL2-1349-000CN 5-bin mailbox covers and panels on page 1613 Cover, top (M604n and M604dn) RM2-6919-000CN Covers on page 1581 Cover, top (M605n, M605dn, and M606dn) RM2-6307-000CN Covers on page 1581 Cover, top (M605x and M606x) RM2-6306-000CN Covers on page 1581 Cover, top (stacker) RC4-6180-000CN Stacker and stapler/stacker covers and panels on page 1619 Cover, top (stapler/stacker) RC4-6162-000CN Stacker and stapler/stacker covers and panels on page 1619 Cover, upper (duplexer) RC4-5906-000CN Duplexer on page 1593 1634 Chapter 2 Parts and diagrams ENWW Table 2-29 Alphabetical parts list (continued) ENWW Description Part number Table and page Deflector, paper re-pickup (duplexer) RC4-5907-000CN Duplexer on page 1593 Door, front (1,500-sheet feeder) RM2-6037-000CN 1,500-sheet feeder covers and panels on page 1605 Door, rear (5-bin mailbox) RM2-6243-000CN 5-bin mailbox covers and panels on page 1613 Drive assembly (5-bin mailbox) RM1-5267-000CN 5-bin mailbox main body (2 of 2) on page 1617 Drum drive assembly RM2-6920-000CN Internal components (1 of 3) on page 1583 Drum motor assembly RM1-8358-000CN Internal components (1 of 3) on page 1583 Easy-access USB RM2-6328-000CN Internal components (3 of 3) on page 1587 Environmental sensor assembly RM1-8438-000CN Internal components (3 of 3) on page 1587 Face-up tray assembly RM2-6298-000CN Covers on page 1581 Fan (duplexer) RK2-2016-000CN Duplexer on page 1593 Fan (FN101) RK2-1988-000CN Internal components (3 of 3) on page 1587 Fan (FN102) RK2-1989-000CN Internal components (3 of 3) on page 1587 Fan (FN103) RK2-3244-000CN Internal components (3 of 3) on page 1587 Fan (FN104) RK2-1992-000CN Internal components (3 of 3) on page 1587 Feeder sensor cable assembly RM2-7687-000CN Internal components (2 of 3) on page 1585 Fuser (fixing) motor assembly RM1-8928-000CN Internal components (3 of 3) on page 1587 Fuser drive assembly RM2-6231-000CN Internal components (3 of 3) on page 1587 Fuser kit (110V) E6B67-67901 Internal components (3 of 3) on page 1587 Fuser kit (220V) E6B67-67902 Internal components (3 of 3) on page 1587 Gear 23T/19T RU7-0295-000CN Internal components (3 of 3) on page 1587 Gear, 18T RU5-0088-000CN Internal components (2 of 3) on page 1585 Gear, 23T RU5-0040-000CN Internal components (2 of 3) on page 1585 Guide, paper re-pickup, lower (duplexer) RC2-2599-000CN Duplexer on page 1593 Alphabetical parts list 1635 Table 2-29 Alphabetical parts list (continued) Description Part number Table and page Guide, paper re-pickup, upper (duplexer) RC2-2602-000CN Duplexer on page 1593 Guide, width limit, right (envelope feeder) RC4-6107-000CN Envelope feeder covers and panels on page 1595 IC, photo interrupter WG8-5849-000CN Internal components (3 of 3) on page 1587 IC, photo interrupter (1,500-sheet feeder) WG8-5849-000CN 1,500-sheet feeder paper pickup assembly on page 1611 IC, photo interrupter (envelope feeder) WG8-5624-000CN Envelope feeder internal components (1 of 2) on page 1597 Jog assembly (stapler/stacker) RM2-6198-000CN Stapler/stacker main body on page 1621 Joint shaft assembly (envelope feeder) RM1-5222-000CN Envelope feeder internal components (2 of 2) on page 1599 Joint, left (5-bin mailbox) RL1-1703-000CN 5-bin mailbox covers and panels on page 1613 Joint, left (stacker and stapler/stacker) RL1-1703-000CN Stacker and stapler/stacker covers and panels on page 1619 Joint, right (5-bin mailbox) RL1-1704-000CN 5-bin mailbox covers and panels on page 1613 Joint, right (stacker and stapler/stacker) RL1-1704-000CN Stacker and stapler/stacker covers and panels on page 1619 Laser scanner assembly RM1-8406-000CN Internal components (2 of 3) on page 1585 Lever, IN flapper link (5-bin mailbox) RL1-2232-000CN 5-bin mailbox covers and panels on page 1613 Lever, IN flapper link (stacker and stapler/stacker) RL1-2232-000CN Stacker and stapler/stacker covers and panels on page 1619 Lifter drive assembly RM2-6335-000CN Internal components (3 of 3) on page 1587 Lifter drive assembly (1,500-sheet feeder) RM2-6044-000CN 1,500-sheet feeder main body (1 of 2) on page 1607 Lifter drive assembly (500-sheet feeder) RM2-6278-000CN 500-sheet feeder covers on page 1603 Locking bushing, paper delivery RC1-0136-000CN Internal components (3 of 3) on page 1587 Motor, stepping (1,500-sheet feeder) RH7-1603-020CN 1,500-sheet feeder main body (1 of 2) on page 1607 Motor, stepping, DC24V (duplexer) RK2-7885-000CN Duplexer on page 1593 Motor, stepping, DC24V (duplexer) RK2-2139-000CN Duplexer on page 1593 1636 Chapter 2 Parts and diagrams ENWW Table 2-29 Alphabetical parts list (continued) ENWW Description Part number Table and page Motor, stepping, DC24V (envelope feeder) RK2-2162-000CN Envelope feeder internal components (2 of 2) on page 1599 Motor, stepping, DC24V (stapler/stacker) RK2-2025-000CN Stapler/stacker main body on page 1621 Motor, stepping, DC24V (stapler/stacker) RK2-2027-000CN Stapler/stacker main body on page 1621 Motor, stepping, DC24V(stacker) RK2-2025-000CN Stacker main body on page 1623 Multi-purpose (Tray 1) pickup assembly RM2-6323-000CN Internal components (1 of 3) on page 1583 Near field communication (NFC) PCA, embedded B5L24-60002 Internal components (1 of 3) on page 1583 Paper delivery assembly RM2-6319-000CN Internal components (3 of 3) on page 1587 Paper delivery drive assembly RM2-6318-000CN Internal components (3 of 3) on page 1587 Paper detect sensor assembly (1,500-sheet feeder) RM2-6042-000CN 1,500-sheet feeder paper pickup assembly on page 1611 Paper feed assembly RM1-4548-000CN Power supply assembly on page 1589 Paper feed motor assembly RM1-8285-000CN Internal components (2 of 3) on page 1585 Paper feed roller assembly RM1-8411-010CN Internal components (1 of 3) on page 1583 Paper feed roller assembly (stacker) RM1-0253-020CN Stacker middle assembly (2 of 2) on page 1631 Paper feed roller assembly (stapler/stacker) RM1-0253-020CN Stapler/stacker middle assembly (2 of 2) on page 1627 Paper feed shaft assembly RM1-8424-000CN Internal components (2 of 3) on page 1585 Paper full sensor assembly (stacker) RM1-1166-000CN Stacker main body on page 1623 Paper full sensor assembly (stapler/stacker) RM1-1166-000CN Stapler/stacker main body on page 1621 Paper pickup drive assembly RM1-8415-000CN Internal components (2 of 3) on page 1585 Paper pickup drive assembly (1,500-sheet feeder) RM2-6045-000CN 1,500-sheet feeder main body (1 of 2) on page 1607 Paper sensing flag assembly (stacker) RM1-0239-000CN Stacker middle assembly (1 of 2) on page 1629 Paper sensing flag assembly (stapler/stacker) RM1-0239-000CN Stapler/stacker middle assembly (1 of 2) on page 1625 Paper sensing flag assembly(5-bin mailbox) RM1-5269-000CN 5-bin mailbox main body (1 of 2) on page 1615 Alphabetical parts list 1637 Table 2-29 Alphabetical parts list (continued) Description Part number Table and page Paper side end assembly (envelope feeder) RM2-6171-000CN Envelope feeder covers and panels on page 1595 Paper size detect assembly (1,500-sheet feeder) RM1-5261-000CN 1,500-sheet feeder main body (2 of 2) on page 1609 Paper upper guide assembly (stacker) RM1-0246-030CN Stacker middle assembly (1 of 2) on page 1629 Paper upper guide assembly (stapler/stacker) RM1-0246-030CN Stapler/stacker middle assembly (1 of 2) on page 1625 PCA (5-bin mailbox) RM2-7648-000CN 5-bin mailbox main body (2 of 2) on page 1617 PCA (500-sheet feeder) RM2-7646-000CN 500-sheet feeder covers on page 1603 PCA (duplexer) RM2-7656-000CN Duplexer on page 1593 PCA, DC controller RM2-7643-000CN Internal components (3 of 3) on page 1587 PCA, driver (stacker) RM2-7650-000CN Stacker main body on page 1623 PCA, driver (stapler/stacker) RM2-7649-000CN Stapler/stacker main body on page 1621 PCA, envelope controller (envelope feeder) RM2-8651-000CN Envelope feeder internal components (2 of 2) on page 1599 PCA, formatter E6B69-60001 Internal components (1 of 3) on page 1583 PCA, LED (stacker) RG1-4266-030CN Stacker middle assembly (1 of 2) on page 1629 PCA, LED (stapler/stacker) RG1-4266-030CN Stapler/stacker middle assembly (1 of 2) on page 1625 PCA, memory (island of data) RM2-7645-000CN Internal components (3 of 3) on page 1587 PCA, paper deck (1,500-sheet feeder) RM2-7647-000CN 1,500-sheet feeder main body (1 of 2) on page 1607 PCA, switch RM2-6327-000CN Covers on page 1581 Photo interrupter (duplexer) WG8-5849-000CN Duplexer on page 1593 Photo interrupter(stapler/stacker) WG8-5645-000CN Stapler/stacker middle assembly (2 of 2) on page 1627 Pickup drive side plate assembly (500-sheet feeder) RM1-8441-000CN 500-sheet feeder covers on page 1603 Power supply assembly (110V) RM2-6301-000CN Power supply assembly on page 1589 Power supply assembly (220V) RM2-6349-000CN Power supply assembly on page 1589 Registration assembly RM1-8413-000CN Internal components (1 of 3) on page 1583 1638 Chapter 2 Parts and diagrams ENWW Table 2-29 Alphabetical parts list (continued) ENWW Description Part number Table and page Ring, E XD9-0233-010CN Internal components (2 of 3) on page 1585 Ring, E XD9-0232-010CN Internal components (2 of 3) on page 1585 Roller, paper feed (1,500-sheet feeder; part of Tray 2-6 roller kit) E6B67-67905 1,500-sheet feeder covers and panels on page 1605 Roller, paper feed (1,500-sheet feeder; part of Tray 2-6 roller kit) E6B67-67905 1,500-sheet feeder paper pickup assembly on page 1611 Roller, paper feed (500-sheet feeder; part of Tray 2-6 roller kit) E6B67-67905 500-sheet feeder covers on page 1603 Roller, paper feed (envelope feeder) RC2-5701-000CN Envelope feeder internal components (1 of 2) on page 1597 Roller, paper feed (part of Tray 1 roller kit) E6B67-67906 Multi-purpose (Tray 1) pickup assembly on page 1591 Roller, paper feed (part of Tray 2-6 roller kit) E6B67-67905 Internal components (1 of 3) on page 1583 Roller, paper feed (part of Tray 2-6 roller kit) E6B67-67905 Internal components (2 of 3) on page 1585 Roller, paper feed assembly (envelope feeder) RM1-5223-000CN Envelope feeder internal components (1 of 2) on page 1597 Roller, paper pickup (1,500-sheet feeder; part of Tray 2-6 roller kit) E6B67-67905 1,500-sheet feeder paper pickup assembly on page 1611 Roller, paper pickup (500-sheet feeder; part of Tray 2-6 roller kit) E6B67-67905 500-sheet feeder covers on page 1603 Roller, paper pickup (envelope feeder) RC2-5700-000CN Envelope feeder internal components (1 of 2) on page 1597 Roller, paper pickup (part of Tray 1 roller kit) E6B67-67906 Multi-purpose (Tray 1) pickup assembly on page 1591 Roller, paper pickup (part of Tray 2-6 roller kit) E6B67-67905 Internal components (2 of 3) on page 1585 Roller, paper pickup assembly (envelope feeder) RM1-5221-000CN Envelope feeder internal components (1 of 2) on page 1597 Roller, separation (envelope feeder) RM1-5224-000CN Envelope feeder internal components (1 of 2) on page 1597 Roller, separation (part of Tray 1 roller kit) E6B67-67906 Multi-purpose (Tray 1) pickup assembly on page 1591 Sensor assembly (5-bin mailbox) RM1-5096-000CN 5-bin mailbox main body (2 of 2) on page 1617 Shaft, retard drive RL1-3020-000CN Internal components (2 of 3) on page 1585 Alphabetical parts list 1639 Table 2-29 Alphabetical parts list (continued) Description Part number Table and page Size detect assembly RM1-4525-000CN Internal components (1 of 3) on page 1583 Size detect assembly (500-sheet feeder) RM1-4525-000CN 500-sheet feeder covers on page 1603 Solenoid RL2-1409-000CN Internal components (2 of 3) on page 1585 Solenoid (5-bin mailbox) RL1-1709-000CN 5-bin mailbox main body (1 of 2) on page 1615 Solenoid (500-sheet feeder) RL2-1410-000CN 500-sheet feeder covers on page 1603 Solenoid assembly, IN (5-bin mailbox) RM1-5270-000CN 5-bin mailbox covers and panels on page 1613 Solenoid assembly, IN (stacker and stapler/stacker) RM1-5270-000CN Stacker and stapler/stacker covers and panels on page 1619 Solenoid(stapler/stacker) RL1-0506-000CN Stapler/stacker main body on page 1621 Spring, compression RC1-0213-000CN Internal components (2 of 3) on page 1585 Stapler assembly (stapler/stacker) RM2-6202-000CN Stapler/stacker main body on page 1621 Stapler mount assembly (stacker) RM1-4676-000CN Stacker main body on page 1623 Stapler mount assembly (stapler/stacker) RM1-4827-000CN Stapler/stacker main body on page 1621 Switch button assembly RM2-6333-000CN Covers on page 1581 Switch, push WC2-5637-000CN Internal components (3 of 3) on page 1587 Switch, push (1,500-sheet feeder) WC2-5806-000CN 1,500-sheet feeder main body (1 of 2) on page 1607 Tag holder assembly RM1-4539-000CN Internal components (2 of 3) on page 1585 Top bin flapper assembly (5-bin mailbox) RM1-4665-000CN 5-bin mailbox main body (1 of 2) on page 1615 Top plate front assembly (500-sheet feeder) RM2-6280-000CN 500-sheet feeder covers on page 1603 Torque limiter kit E6B67-67926 Internal components (1 of 3) on page 1583 Torque limiter kit (500-sheet feeder) E6B67-67926 500-sheet feeder covers on page 1603 Torque limiter kit(1,500-sheet feeder) E6B67-67926 1,500-sheet feeder covers and panels on page 1605 Transfer roller kit E6B67-67904 Internal components (1 of 3) on page 1583 1640 Chapter 2 Parts and diagrams ENWW Table 2-29 Alphabetical parts list (continued) ENWW Description Part number Table and page Tray assembly (stacker and stapler/stacker) RM2-6199-000CN Stacker and stapler/stacker covers and panels on page 1619 Tray, extension (envelope feeder) RC4-6891-000CN Envelope feeder covers and panels on page 1595 Weight assembly (envelope feeder) RM2-6728-000CN Envelope feeder covers and panels on page 1595 Wireless PCA, embedded 1150-7968 Internal components (1 of 3) on page 1583 Alphabetical parts list 1641 Numerical parts list Table 2-30 Numerical parts list Part number Description Table and page 1150-7968 Wireless PCA, embedded Internal components (1 of 3) on page 1583 B5L24-60002 Near field communication (NFC) PCA, embedded Internal components (1 of 3) on page 1583 E6B67-67901 Fuser kit (110V) Internal components (3 of 3) on page 1587 E6B67-67902 Fuser kit (220V) Internal components (3 of 3) on page 1587 E6B67-67904 Transfer roller kit Internal components (1 of 3) on page 1583 E6B67-67905 Roller, paper feed (part of Tray 2-6 roller kit) Internal components (1 of 3) on page 1583 E6B67-67905 Roller, paper pickup (part of Tray 2-6 roller kit) Internal components (2 of 3) on page 1585 E6B67-67905 Roller, paper feed (part of Tray 2-6 roller kit) Internal components (2 of 3) on page 1585 E6B67-67905 Roller, paper feed (500-sheet feeder; part of Tray 2-6 roller kit) 500-sheet feeder covers on page 1603 E6B67-67905 Roller, paper pickup (500-sheet feeder; part of Tray 2-6 roller kit) 500-sheet feeder covers on page 1603 E6B67-67905 Roller, paper feed (1,500-sheet feeder; part of Tray 2-6 roller kit) 1,500-sheet feeder covers and panels on page 1605 E6B67-67905 Roller, paper feed (1,500-sheet feeder; part of Tray 2-6 roller kit) 1,500-sheet feeder paper pickup assembly on page 1611 E6B67-67905 Roller, paper pickup (1,500-sheet feeder; part of Tray 2-6 roller kit) 1,500-sheet feeder paper pickup assembly on page 1611 E6B67-67906 Roller, paper pickup (part of Tray 1 roller kit) Multi-purpose (Tray 1) pickup assembly on page 1591 E6B67-67906 Roller, paper feed (part of Tray 1 roller kit) Multi-purpose (Tray 1) pickup assembly on page 1591 E6B67-67906 Roller, separation (part of Tray 1 roller kit) Multi-purpose (Tray 1) pickup assembly on page 1591 E6B67-67914 Control panel (M605x and M606x) Covers on page 1581 E6B67-67926 Torque limiter kit Internal components (1 of 3) on page 1583 E6B67-67926 Torque limiter kit (500-sheet feeder) 500-sheet feeder covers on page 1603 E6B67-67926 Torque limiter kit(1,500-sheet feeder) 1,500-sheet feeder covers and panels on page 1605 E6B67-67927 Cover, front (M604)1 Covers on page 1581 1642 Chapter 2 Parts and diagrams ENWW Table 2-30 Numerical parts list (continued) ENWW Part number Description Table and page E6B69-60001 PCA, formatter Internal components (1 of 3) on page 1583 E6B69-67901 Cover, front (M605)1 Covers on page 1581 E6B72-67901 Cover, front (M606)1 Covers on page 1581 RC1-0136-000CN Locking bushing, paper delivery Internal components (3 of 3) on page 1587 RC1-0213-000CN Spring, compression Internal components (2 of 3) on page 1585 RC1-0214-000CN Bushing Internal components (2 of 3) on page 1585 RC2-2599-000CN Guide, paper re-pickup, lower (duplexer) Duplexer on page 1593 RC2-2602-000CN Guide, paper re-pickup, upper (duplexer) Duplexer on page 1593 RC2-5700-000CN Roller, paper pickup (envelope feeder) Envelope feeder internal components (1 of 2) on page 1597 RC2-5701-000CN Roller, paper feed (envelope feeder) Envelope feeder internal components (1 of 2) on page 1597 RC3-1403-000CN Bushing Internal components (2 of 3) on page 1585 RC4-5802-000CN Cover, formatter Covers on page 1581 RC4-5803-000CN Cover, HIP Covers on page 1581 RC4-5804-000CN Cover, right rear Covers on page 1581 RC4-5837-000CN Cover, right front Covers on page 1581 RC4-5872-000CN Cover, legal Covers on page 1581 RC4-5872-000CN Cover, legal (500-sheet feeder) 500-sheet feeder covers on page 1601 RC4-5894-000CN Cover, front (500-sheet feeder) 500-sheet feeder covers on page 1601 RC4-5895-000CN Cover, left (500-sheet feeder) 500-sheet feeder covers on page 1601 RC4-5896-000CN Cover, right (500-sheet feeder) 500-sheet feeder covers on page 1601 RC4-5897-000CN Cover, front right (500-sheet feeder) 500-sheet feeder covers on page 1601 RC4-5900-000CN Cover, lock (500-sheet feeder) 500-sheet feeder covers on page 1601 RC4-5900-000CN Cover, lock (1,500-sheet feeder) 1,500-sheet feeder covers and panels on page 1605 RC4-5902-000CN Cover, rear (500-sheet feeder) 500-sheet feeder covers on page 1601 Numerical parts list 1643 Table 2-30 Numerical parts list (continued) Part number Description Table and page RC4-5903-000CN Cover, right (duplexer) Duplexer on page 1593 RC4-5904-000CN Cover, rear (duplexer) Duplexer on page 1593 RC4-5905-000CN Cover, left (duplexer) Duplexer on page 1593 RC4-5906-000CN Cover, upper (duplexer) Duplexer on page 1593 RC4-5907-000CN Deflector, paper re-pickup (duplexer) Duplexer on page 1593 RC4-5980-000CN Cover, left (1,500-sheet feeder) 1,500-sheet feeder covers and panels on page 1605 RC4-5981-000CN Cover, right (1,500-sheet feeder) 1,500-sheet feeder covers and panels on page 1605 RC4-5989-000CN Cover, rear (1,500-sheet feeder) 1,500-sheet feeder covers and panels on page 1605 RC4-6107-000CN Guide, width limit, right (envelope feeder) Envelope feeder covers and panels on page 1595 RC4-6158-000CN Cover, left (stacker and stapler/stacker) Stacker and stapler/stacker covers and panels on page 1619 RC4-6161-000CN Cover, right rear (stapler/stacker) Stacker and stapler/stacker covers and panels on page 1619 RC4-6162-000CN Cover, top (stapler/stacker) Stacker and stapler/stacker covers and panels on page 1619 RC4-6180-000CN Cover, top (stacker) Stacker and stapler/stacker covers and panels on page 1619 RC4-6181-000CN Cover, right rear (stacker) Stacker and stapler/stacker covers and panels on page 1619 RC4-6204-000CN Cover, front (5-bin mailbox) 5-bin mailbox covers and panels on page 1613 RC4-6890-000CN Cover, lower (envelope feeder) Envelope feeder covers and panels on page 1595 RC4-6891-000CN Tray, extension (envelope feeder) Envelope feeder covers and panels on page 1595 RG1-4266-030CN PCA, LED (stapler/stacker) Stapler/stacker middle assembly (1 of 2) on page 1625 RG1-4266-030CN PCA, LED (stacker) Stacker middle assembly (1 of 2) on page 1629 RH7-1603-020CN Motor, stepping (1,500-sheet feeder) 1,500-sheet feeder main body (1 of 2) on page 1607 RK2-1988-000CN Fan (FN101) Internal components (3 of 3) on page 1587 RK2-1989-000CN Fan (FN102) Internal components (3 of 3) on page 1587 RK2-1992-000CN Fan (FN104) Internal components (3 of 3) on page 1587 RK2-2016-000CN Fan (duplexer) Duplexer on page 1593 1644 Chapter 2 Parts and diagrams ENWW Table 2-30 Numerical parts list (continued) ENWW Part number Description Table and page RK2-2025-000CN Motor, stepping, DC24V (stapler/stacker) Stapler/stacker main body on page 1621 RK2-2025-000CN Motor, stepping, DC24V(stacker) Stacker main body on page 1623 RK2-2027-000CN Motor, stepping, DC24V (stapler/stacker) Stapler/stacker main body on page 1621 RK2-2139-000CN Motor, stepping, DC24V (duplexer) Duplexer on page 1593 RK2-2162-000CN Motor, stepping, DC24V (envelope feeder) Envelope feeder internal components (2 of 2) on page 1599 RK2-3244-000CN Fan (FN103) Internal components (3 of 3) on page 1587 RK2-6761-000CN Cable, HIP Internal components (3 of 3) on page 1587 RK2-6768-000CN Cable, flexible flat Internal components (3 of 3) on page 1587 RK2-7885-000CN Motor, stepping, DC24V (duplexer) Duplexer on page 1593 RL1-0506-000CN Solenoid(stapler/stacker) Stapler/stacker main body on page 1621 RL1-1667-000CN Cover, envelope Internal components (1 of 3) on page 1583 RL1-1703-000CN Joint, left (5-bin mailbox) 5-bin mailbox covers and panels on page 1613 RL1-1703-000CN Joint, left (stacker and stapler/stacker) Stacker and stapler/stacker covers and panels on page 1619 RL1-1704-000CN Joint, right (5-bin mailbox) 5-bin mailbox covers and panels on page 1613 RL1-1704-000CN Joint, right (stacker and stapler/stacker) Stacker and stapler/stacker covers and panels on page 1619 RL1-1709-000CN Solenoid (5-bin mailbox) 5-bin mailbox main body (1 of 2) on page 1615 RL1-2232-000CN Lever, IN flapper link (5-bin mailbox) 5-bin mailbox covers and panels on page 1613 RL1-2232-000CN Lever, IN flapper link (stacker and stapler/stacker) Stacker and stapler/stacker covers and panels on page 1619 RL1-3020-000CN Shaft, retard drive Internal components (2 of 3) on page 1585 RL2-1334-000CN Cover, front (stacker and stapler/stacker) Stacker and stapler/stacker covers and panels on page 1619 RL2-1349-000CN Cover, top (5-bin mailbox) 5-bin mailbox covers and panels on page 1613 RL2-1404-000CN Cover, output accessory Covers on page 1581 RL2-1409-000CN Solenoid Internal components (2 of 3) on page 1585 Numerical parts list 1645 Table 2-30 Numerical parts list (continued) Part number Description Table and page RL2-1410-000CN Solenoid (500-sheet feeder) 500-sheet feeder covers on page 1603 RM1-0239-000CN Paper sensing flag assembly (stapler/stacker) Stapler/stacker middle assembly (1 of 2) on page 1625 RM1-0239-000CN Paper sensing flag assembly (stacker) Stacker middle assembly (1 of 2) on page 1629 RM1-0246-030CN Paper upper guide assembly (stapler/stacker) Stapler/stacker middle assembly (1 of 2) on page 1625 RM1-0246-030CN Paper upper guide assembly (stacker) Stacker middle assembly (1 of 2) on page 1629 RM1-0253-020CN Paper feed roller assembly (stapler/stacker) Stapler/stacker middle assembly (2 of 2) on page 1627 RM1-0253-020CN Paper feed roller assembly (stacker) Stacker middle assembly (2 of 2) on page 1631 RM1-1166-000CN Paper full sensor assembly (stapler/stacker) Stapler/stacker main body on page 1621 RM1-1166-000CN Paper full sensor assembly (stacker) Stacker main body on page 1623 RM1-4525-000CN Size detect assembly Internal components (1 of 3) on page 1583 RM1-4525-000CN Size detect assembly (500-sheet feeder) 500-sheet feeder covers on page 1603 RM1-4539-000CN Tag holder assembly Internal components (2 of 3) on page 1585 RM1-4548-000CN Paper feed assembly Power supply assembly on page 1589 RM1-4665-000CN Top bin flapper assembly (5-bin mailbox) 5-bin mailbox main body (1 of 2) on page 1615 RM1-4666-000CN Bin flapper assembly (5-bin mailbox) 5-bin mailbox main body (1 of 2) on page 1615 RM1-4667-000CN Center bin flapper assembly (5-bin mailbox) 5-bin mailbox main body (1 of 2) on page 1615 RM1-4676-000CN Stapler mount assembly (stacker) Stacker main body on page 1623 RM1-4827-000CN Stapler mount assembly (stapler/stacker) Stapler/stacker main body on page 1621 RM1-5088-000CN Cable, fuser (fixing) motor Internal components (3 of 3) on page 1587 RM1-5096-000CN Sensor assembly (5-bin mailbox) 5-bin mailbox main body (2 of 2) on page 1617 RM1-5221-000CN Roller, paper pickup assembly (envelope feeder) Envelope feeder internal components (1 of 2) on page 1597 1646 Chapter 2 Parts and diagrams ENWW Table 2-30 Numerical parts list (continued) ENWW Part number Description Table and page RM1-5222-000CN Joint shaft assembly (envelope feeder) Envelope feeder internal components (2 of 2) on page 1599 RM1-5223-000CN Roller, paper feed assembly (envelope feeder) Envelope feeder internal components (1 of 2) on page 1597 RM1-5224-000CN Roller, separation (envelope feeder) Envelope feeder internal components (1 of 2) on page 1597 RM1-5261-000CN Paper size detect assembly (1,500-sheet feeder) 1,500-sheet feeder main body (2 of 2) on page 1609 RM1-5266-000CN Bin solenoid assembly (5-bin mailbox) 5-bin mailbox main body (1 of 2) on page 1615 RM1-5267-000CN Drive assembly (5-bin mailbox) 5-bin mailbox main body (2 of 2) on page 1617 RM1-5269-000CN Paper sensing flag assembly(5-bin mailbox) 5-bin mailbox main body (1 of 2) on page 1615 RM1-5270-000CN Solenoid assembly, IN (5-bin mailbox) 5-bin mailbox covers and panels on page 1613 RM1-5270-000CN Solenoid assembly, IN (stacker and stapler/stacker) Stacker and stapler/stacker covers and panels on page 1619 RM1-8285-000CN Paper feed motor assembly Internal components (2 of 3) on page 1585 RM1-8311-000CN Cable, feed motor Internal components (2 of 3) on page 1585 RM1-8340-000CN Cable, laser Internal components (2 of 3) on page 1585 RM1-8344-000CN Cable, door switch Internal components (3 of 3) on page 1587 RM1-8348-000CN Cable, inlet Power supply assembly on page 1589 RM1-8358-000CN Drum motor assembly Internal components (1 of 3) on page 1583 RM1-8406-000CN Laser scanner assembly Internal components (2 of 3) on page 1585 RM1-8411-010CN Paper feed roller assembly Internal components (1 of 3) on page 1583 RM1-8413-000CN Registration assembly Internal components (1 of 3) on page 1583 RM1-8415-000CN Paper pickup drive assembly Internal components (2 of 3) on page 1585 RM1-8424-000CN Paper feed shaft assembly Internal components (2 of 3) on page 1585 Numerical parts list 1647 Table 2-30 Numerical parts list (continued) Part number Description Table and page RM1-8438-000CN Environmental sensor assembly Internal components (3 of 3) on page 1587 RM1-8441-000CN Pickup drive side plate assembly (500-sheet feeder) 500-sheet feeder covers on page 1603 RM1-8928-000CN Fuser (fixing) motor assembly Internal components (3 of 3) on page 1587 RM1-9032-000CN Cable, interface (envelope feeder) Envelope feeder covers and panels on page 1595 RM2-6037-000CN Door, front (1,500-sheet feeder) 1,500-sheet feeder covers and panels on page 1605 RM2-6042-000CN Paper detect sensor assembly (1,500-sheet feeder) 1,500-sheet feeder paper pickup assembly on page 1611 RM2-6044-000CN Lifter drive assembly (1,500-sheet feeder) 1,500-sheet feeder main body (1 of 2) on page 1607 RM2-6045-000CN Paper pickup drive assembly (1,500-sheet feeder) 1,500-sheet feeder main body (1 of 2) on page 1607 RM2-6171-000CN Paper side end assembly (envelope feeder) Envelope feeder covers and panels on page 1595 RM2-6198-000CN Jog assembly (stapler/stacker) Stapler/stacker main body on page 1621 RM2-6199-000CN Tray assembly (stacker and stapler/stacker) Stacker and stapler/stacker covers and panels on page 1619 RM2-6200-000CN Cover, right front (stacker and stapler/stacker) Stacker and stapler/stacker covers and panels on page 1619 RM2-6201-000CN Cover, rear (stacker and stapler/stacker) Stacker and stapler/stacker covers and panels on page 1619 RM2-6202-000CN Stapler assembly (stapler/stacker) Stapler/stacker main body on page 1621 RM2-6231-000CN Fuser drive assembly Internal components (3 of 3) on page 1587 RM2-6241-000CN Cover, left (5-bin mailbox) 5-bin mailbox covers and panels on page 1613 RM2-6242-000CN Cover, right (5-bin mailbox) 5-bin mailbox covers and panels on page 1613 RM2-6243-000CN Door, rear (5-bin mailbox) 5-bin mailbox covers and panels on page 1613 RM2-6244-000CN Cable guide assembly (5-bin mailbox) 5-bin mailbox main body (2 of 2) on page 1617 RM2-6248-000CN Bin assembly (5-bin mailbox) 5-bin mailbox main body (1 of 2) on page 1615 RM2-6275-000CN Cassette (500-sheet feeder) 500-sheet feeder covers on page 1603 1648 Chapter 2 Parts and diagrams ENWW Table 2-30 Numerical parts list (continued) Part number Description Table and page RM2-6278-000CN Lifter drive assembly (500-sheet feeder) 500-sheet feeder covers on page 1603 RM2-6280-000CN Top plate front assembly (500-sheet feeder) 500-sheet feeder covers on page 1603 RM2-6296-000CN Cassette (Tray 2 only) Internal components (1 of 3) on page 1583 NOTE: If replacing the tray for the 500-sheet feeder, order part number RM2-6275-000CN. ENWW RM2-6298-000CN Face-up tray assembly Covers on page 1581 RM2-6301-000CN Power supply assembly (110V) Power supply assembly on page 1589 RM2-6306-000CN Cover, top (M605x and M606x) Covers on page 1581 RM2-6307-000CN Cover, top (M605n, M605dn, and M606dn) Covers on page 1581 RM2-6310-000CN Cover, duplexing Covers on page 1581 RM2-6311-000CN Cover, right Covers on page 1581 RM2-6312-000CN Cover, left Covers on page 1581 RM2-6318-000CN Paper delivery drive assembly Internal components (3 of 3) on page 1587 RM2-6319-000CN Paper delivery assembly Internal components (3 of 3) on page 1587 RM2-6323-000CN Multi-purpose (Tray 1) pickup assembly Internal components (1 of 3) on page 1583 RM2-6327-000CN PCA, switch Covers on page 1581 RM2-6328-000CN Easy-access USB Internal components (3 of 3) on page 1587 RM2-6333-000CN Switch button assembly Covers on page 1581 RM2-6335-000CN Lifter drive assembly Internal components (3 of 3) on page 1587 RM2-6349-000CN Power supply assembly (220V) Power supply assembly on page 1589 RM2-6728-000CN Weight assembly (envelope feeder) Envelope feeder covers and panels on page 1595 RM2-6919-000CN Cover, top (M604n and M604dn) Covers on page 1581 RM2-6920-000CN Drum drive assembly Internal components (1 of 3) on page 1583 RM2-7643-000CN PCA, DC controller Internal components (3 of 3) on page 1587 RM2-7645-000CN PCA, memory (island of data) Internal components (3 of 3) on page 1587 RM2-7646-000CN PCA (500-sheet feeder) 500-sheet feeder covers on page 1603 Numerical parts list 1649 Table 2-30 Numerical parts list (continued) Part number Description Table and page RM2-7647-000CN PCA, paper deck (1,500-sheet feeder) 1,500-sheet feeder main body (1 of 2) on page 1607 RM2-7648-000CN PCA (5-bin mailbox) 5-bin mailbox main body (2 of 2) on page 1617 RM2-7649-000CN PCA, driver (stapler/stacker) Stapler/stacker main body on page 1621 RM2-7650-000CN PCA, driver (stacker) Stacker main body on page 1623 RM2-7656-000CN PCA (duplexer) Duplexer on page 1593 RM2-7682-000CN Control panel (M604n, M604dn, M605n, M605dn, and M606dn) Covers on page 1581 RM2-7687-000CN Feeder sensor cable assembly Internal components (2 of 3) on page 1585 RM2-8651-000CN PCA, envelope controller (envelope feeder) Envelope feeder internal components (2 of 2) on page 1599 RU5-0040-000CN Gear, 23T Internal components (2 of 3) on page 1585 RU5-0088-000CN Gear, 18T Internal components (2 of 3) on page 1585 RU7-0295-000CN Gear 23T/19T Internal components (3 of 3) on page 1587 VS1-7500-006CN Connector, drawer, 6P Internal components (2 of 3) on page 1585 VS1-7500-006CN Connector, drawer, 6P (500-sheet feeder) 500-sheet feeder covers on page 1603 VS1-7500-006CN Connector, drawer, 6P (500-sheet feeder) 500-sheet feeder covers on page 1603 VS1-7500-006CN Connector, drawer, 6P (1,500-sheet feeder) 1,500-sheet feeder main body (1 of 2) on page 1607 VS1-7500-008CN Connector, 8P (5-bin mailbox) 5-bin mailbox covers and panels on page 1613 VS1-7500-008CN Connector, 8P (stacker and stapler/stacker) Stacker and stapler/stacker covers and panels on page 1619 VS1-7514-006CN Connector, drawer 6P Power supply assembly on page 1589 WC2-5637-000CN Switch, push Internal components (3 of 3) on page 1587 WC2-5806-000CN Switch, push (1,500-sheet feeder) 1,500-sheet feeder main body (1 of 2) on page 1607 WG8-5624-000CN IC, photo interrupter (envelope feeder) Envelope feeder internal components (1 of 2) on page 1597 WG8-5645-000CN Photo interrupter(stapler/stacker) Stapler/stacker middle assembly (2 of 2) on page 1627 1650 Chapter 2 Parts and diagrams ENWW Table 2-30 Numerical parts list (continued) ENWW Part number Description Table and page WG8-5849-000CN IC, photo interrupter Internal components (3 of 3) on page 1587 WG8-5849-000CN Photo interrupter (duplexer) Duplexer on page 1593 WG8-5849-000CN IC, photo interrupter (1,500-sheet feeder) 1,500-sheet feeder paper pickup assembly on page 1611 XD9-0232-010CN Ring, E Internal components (2 of 3) on page 1585 XD9-0233-010CN Ring, E Internal components (2 of 3) on page 1585 Numerical parts list 1651 Index Symbols/Numerics 1,500-sheet feeder parts lists and diagrams 1604 1,500-sheet high-capacity feeder torque limiter removing and replacing 50 1,500-sheet high-capacity feeder torque limiter, removing and replacing 50 5-bin mailbox parts lists and diagrams 1612 500-sheet feeder parts lists and diagrams 1600 A after-service checklist 6 B before-service checklist 6 C cartridge ordering 1575 part numbers 1575 cautions iii connector (5-bin mailbox) removing and replacing 1443 connector (5-bin mailbox), removing and replacing 1443 connector (stacker and stapler/ stacker) removing and replacing 1449 connector (stacker and stapler/ stacker), removing and replacing 1449 control panel (M604n/dn, M605n/dn, M606dn) removing and replacing 269 ENWW control panel (M604n/dn, M605n/dn, M606dn), removing and replacing 269 control panel (M605x, M606x) removing and replacing 85 control panel (M605x, M606x), removing and replacing 85 conventions, document iii covers parts lists and diagrams 1580 duplex accessory removing and replacing 1285 duplex accessory cover removing and replacing 108 duplex accessory cover, removing and replacing 108 duplex accessory, removing and replacing 1285 duplexer parts lists and diagrams 1592 D DC controller removing and replacing 453 DC controller, removing and replacing 453 delivery tray (stacker and stapler/ stacker) removing and replacing 1460 delivery tray (stacker and stapler/ stacker), removing and replacing 1460 document conventions iii drive assembly (5-bin mailbox) removing and replacing 1432 drive assembly (5-bin mailbox), removing and replacing 1432 drum drive assembly removing and replacing 506 drum drive assembly, removing and replacing 506 drum motor removing and replacing 433 drum motor, removing and replacing 433 dual inline memory module (DIMM) removing and replacing 76 dual inline memory module (DIMM), removing and replacing 76 E easy-access USB port and cable removing and replacing 307 easy-access USB port and cable, removing and replacing 307 electrostatic discharge (ESD) 4 embedded MultiMedia Card (eMMC) removing and replacing 67 embedded MultiMedia Card (eMMC), removing and replacing 67 envelope feeder parts lists and diagrams 1594 envelope feeder cover removing and replacing 105 envelope feeder cover, removing and replacing 105 environmental sensor removing and replacing 552 environmental sensor, removing and replacing 552 ESD electrostatic discharge (ESD) 4 F fan FN101 removing and replacing 332 fan FN101, removing and replacing 332 Index 1653 fan FN102 removing and replacing 370 fan FN102, removing and replacing 370 fan FN103 removing and replacing 378 fan FN103, removing and replacing 378 fan FN104 removing and replacing 416 fan FN104, removing and replacing 416 feed motor (stacker and stapler/ stacker) removing and replacing 1551 feed motor (stacker and stapler/ stacker), removing and replacing 1551 feed roller assembly removing and replacing 756 feed roller assembly, removing and replacing 756 feed-guide assembly removing and replacing 647 feed-guide assembly, removing and replacing 647 feeder motor (1,500-sheet feeder) removing and replacing 1376 feeder motor (1,500-sheet feeder), removing and replacing 1376 field-replaceable units (FRUs) replacing 3 formatter removing and replacing 280 formatter cover removing and replacing 120 formatter cover, removing and replacing 120 formatter, removing and replacing 280 front cover removing and replacing 129 front cover (5-bin mailbox) removing and replacing 1420 front cover (5-bin mailbox), removing and replacing 1420 front cover (stacker and stapler/ stacker) removing and replacing 1494 1654 Index front cover (stacker and stapler/ stacker), removing and replacing 1494 front cover, removing and replacing 129 front door(1,500-sheet feeder) removing and replacing 1352 front door(1,500-sheet feeder), removing and replacing 1352 front right cover (500-sheet feeder) removing and replacing 1294 front right cover (500-sheet feeder), removing and replacing 1294 FRUs (field-replaceable units) replacing 3 fuser removing and replacing 13 fuser drive assembly, removing and replacing 1217 fuser drive assembly, removing and replacing 1217 fuser motor removing and replacing 484 fuser motor, removing and replacing 484 fuser, removing and replacing 13 H hard-disk drive removing and replacing 41 hard-disk drive, removing and replacing 41 hardware integration pocket (HIP) cover removing and replacing 135 hardware integration pocket (HIP) cover, removing and replacing 135 HIP cover removing and replacing 135 HIP cover, removing and replacing 135 I installation 5 screws 5 See also replacing parts internal components, product parts lists and diagrams 1582 J jog assembly (stapler/stacker) removing and replacing 1509 jog assembly (stapler/stacker), removing and replacing 1509 L laser scanner warnings for servicing 3 laser/scanner removing and replacing 805 laser/scanner, removing and replacing 805 left cover removing and replacing 149 left cover (1,500-sheet feeder) removing and replacing 1362 left cover (1,500-sheet feeder), removing and replacing 1362 left cover (5-bin mailbox) removing and replacing 1415 left cover (5-bin mailbox), removing and replacing 1415 left cover (stacker and stapler/ stacker) removing and replacing 1474 left cover (stacker and stapler/ stacker), removing and replacing 1474 left cover, removing and replacing 149 lifter drive assembly (500-sheet feeder) removing and replacing 1338 lifter drive assembly (500-sheet feeder), removing and replacing 1338 lifter motor assembly removing and replacing 442 lifter motor assembly, removing and replacing 442 lifter-drive assembly (1,500-sheet feeder) removing and replacing 1392 lifter-drive assembly (1,500-sheet feeder), removing and replacing 1392 lower connector (500-sheet feeder) removing and replacing 1316 ENWW lower connector (500-sheet feeder), removing and replacing 1316 lower input accessory connector) removing and replacing 1130 lower input accessory connector, removing and replacing 1130 M memory PCA 1146 removing and replacing 1146 N near field communication (NFC) PCA 1208 removing and replacing 1208 notes iii O ordering toner cartridge 1575 P paddle motor (stapler/stacker) removing and replacing 1530 paddle motor (stapler/stacker), removing and replacing 1530 paper feed shaft assembly removing and replacing 902 paper feed shaft assembly, removing and replacing 902 paper feed shaft gear removing and replacing 879 paper feed shaft gear, removing and replacing 879 paper-delivery assembly removing and replacing 839 paper-delivery assembly, removing and replacing 839 paper-delivery drive assembly, removing and replacing 990 paper-delivery drive assembly, removing and replacing 990 part numbers toner cartridge 1575 parts lists and diagrams 1571 1,500-sheet feeder 1604 5-bin mailbox 1612 500-sheet feeder 1600 covers 1580 duplexer 1592 envelope feeder 1594 ENWW internal components, product 1582 power supply assembly 1588 stacker 1618 stapler/stacker 1618 Tray 1 pickup assembly 1590 using 1578 PCA (1,500-sheet feeder) removing and replacing 1384 PCA (1,500-sheet feeder), removing and replacing 1384 pickup drive assembly removing and replacing 463 pickup drive assembly drive-gear shaft, removing and replacing 981 pickup drive assembly drive-gear shaft, removing and replacing 981 pickup drive assembly gear, removing and replacing 934 pickup drive assembly gear, removing and replacing 934 pickup drive assembly solenoid, removing and replacing 957 pickup drive assembly solenoid, removing and replacing 957 pickup drive assembly, removing and replacing 463 pickup motor removing and replacing 424 pickup motor, removing and replacing 424 pickup, feed, and separation rollers (1,500-sheet high-capacity feeder) removing and replacing 28 pickup, feed, and separation rollers (1,500-sheet high-capacity feeder), removing and replacing 28 power supply removing and replacing 589 power supply assembly parts lists and diagrams 1588 power supply, removing and replacing 589 R rear cover (1,500-sheet feeder) removing and replacing 1358 rear cover (1,500-sheet feeder), removing and replacing 1358 rear cover (stacker and stapler/ stacker) removing and replacing 1463 rear cover (stacker and stapler/ stacker), removing and replacing 1463 rear output bin removing and replacing 114 rear output bin, removing and replacing 114 registration assembly removing and replacing 300 registration assembly, removing and replacing 300 removal order removing order 6 removal strategy removing and replacing 3 removing and replacing 1,500-sheet high-capacity feeder torque limiter 50 connector (5-bin mailbox) 1443 connector (stacker and stapler/ stacker) 1449 control panel (M604n/dn, M605n/dn, M606dn) 269 control panel (M605x, M606x) 85 DC controller 453 delivery tray (stacker and stapler/ stacker) 1460 drive assembly (5-bin mailbox) 1432 drum drive assembly 506 drum motor 433 dual inline memory module (DIMM) 76 duplex accessory 1285 duplex accessory cover 108 easy-access USB port and cable 307 embedded MultiMedia Card (eMMC) 67 envelope feeder cover 105 environmental sensor 552 fan FN101 332 fan FN102 370 fan FN103 378 fan FN104 416 Index 1655 feed motor (stacker and stapler/ stacker) 1551 feed roller assembly 756 feed-guide assembly 647 feeder motor (1,500-sheet feeder) 1376 formatter 280 formatter cover 120 front cover 129 front cover (5-bin mailbox) 1420 front cover (stacker and stapler/ stacker) 1494 front door(1,500-sheet feeder) 1352 front right cover (500-sheet feeder) 1294 fuser 13 fuser drive assembly, 1217 fuser motor 484 hard-disk drive 41 hardware integration pocket (HIP) cover 135 HIP cover 135 jog assembly (stapler/stacker) 1509 laser/scanner 805 left cover 149 left cover (1,500-sheet feeder) 1362 left cover (5-bin mailbox) 1415 left cover (stacker and stapler/ stacker) 1474 lifter drive assembly (500-sheet feeder) 1338 lifter motor assembly 442 lifter-drive assembly (1,500-sheet feeder) 1392 lower connector (500-sheet feeder) 1316 lower input accessory connector 1130 memory PCA 1146 near field communication (NFC) PCA 1208 paddle motor (stapler/stacker) 1530 paper feed shaft assembly 902 paper feed shaft gear 879 paper-delivery assembly 839 1656 Index paper-delivery drive assembly, 990 PCA (1,500-sheet feeder) 1384 pickup drive assembly 463 pickup drive assembly drive-gear shaft, 981 pickup drive assembly gear, 934 pickup drive assembly solenoid, 957 pickup motor 424 pickup, feed, and separation rollers (1,500-sheet highcapacity feeder) 28 power supply 589 rear cover (1,500-sheet feeder) 1358 rear cover (stacker and stapler/ stacker) 1463 rear output bin 114 registration assembly 300 right cover 139 right cover (1,500-sheet feeder) 1370 right cover (5-bin mailbox) 1410 right cover (500-sheet feeder) 1299 right front cover 185 right front cover (stacker and stapler/stacker) 1484 right rear cover 207 sensor assembly (5-bin mailbox) 1423 size-detect assembly (500-sheet feeder) 1325 size-detect assembly (Tray 2) 1108 stapler assembly (stapler/ stacker) 1454 tag holder assembly, 1040 toner cartridge 8 top accessory cover 110 top cover (M604n/dn, M605n/dn, M606dn) 251 top cover (M605x, M606x) 224 top cover (stapler/stacker) 1467 transfer roller 21 Tray 1 paper-pickup assembly 705 Tray 1 rollers 94 Tray 2 extension door 123 tray extension door (500-sheet feeder) 1289 Trays 2-6 1281 trays 2-6 pickup, feed, and separation rollers 28 trays 2-6 torque limiter 50 trusted platform module (TPM) PCA 61 upper connector (1,500-sheet feeder) 1403 upper connector (500-sheet feeder) 1306 wireless PCA 1179 removing parts after-service checklist 6 before-service checklist 6 tools, required 4 replacing parts about 3 after-service checklist 6 before-service checklist 6 screws 5 tools, required 4 right cover removing and replacing 139 right cover (1,500-sheet feeder) removing and replacing 1370 right cover (1,500-sheet feeder), removing and replacing 1370 right cover (5-bin mailbox) removing and replacing 1410 right cover (5-bin mailbox), removing and replacing 1410 right cover (500-sheet feeder) removing and replacing 1299 right cover (500-sheet feeder), removing and replacing 1299 right cover, removing and replacing 139 right front cover removing and replacing 185 right front cover (stacker and stapler/ stacker) removing and replacing 1484 right front cover (stacker and stapler/ stacker), removing and replacing 1484 right front cover, removing and replacing 185 ENWW right rear cover removing and replacing 207 right rear cover, removing and replacing 207 rollers 1,500-sheet high-capacity feeder separation, removing and replacing 50 pickup, feed, and separation (1,500-sheet high-capacity feeder), removing and replacing 28 transfer, removing and replacing 21, 300 Tray 1, removing and replacing 94 trays 2-6 pickup, feed, and separation, removing and replacing 28, 50 S screwdrivers, required 4 screws installing 5 types of 5 sensor assembly (5-bin mailbox) removing and replacing 1423 sensor assembly (5-bin mailbox), removing and replacing 1423 service and support information v, 2, 1572, 1577 service approach removing and replacing 6 size-detect assembly (500-sheet feeder) removing and replacing 1325 size-detect assembly (500-sheet feeder), removing and replacing 1325 size-detect assembly (Tray 2) removing and replacing 1108 size-detect assembly (Tray 2), removing and replacing 1108 stacker parts lists and diagrams 1618 stapler assembly (stapler/stacker) removing and replacing 1454 stapler assembly (stapler/stacker), removing and replacing 1454 ENWW stapler/stacker parts lists and diagrams static, precautions for 4 1618 T tag holder assembly, removing and replacing 1040 tag holder assembly, removing and replacing 1040 tips iii toner cartridge ordering 1575 part numbers 1575 removing and replacing 8 toner cartridge, removing and replacing 8 tools, required 4 top accessory cover removing and replacing 110 top accessory cover, removing and replacing 110 top cover (M604n/dn, M605n/dn, M606dn) removing and replacing 251 top cover (M604n/dn, M605n/dn, M606dn), removing and replacing 251 top cover (M605x, M606x) removing and replacing 224 top cover (M605x, M606x), removing and replacing 224 top cover (stapler/stacker) removing and replacing 1467 top cover (stapler/stacker), removing and replacing 1467 transfer roller removing and replacing 21 transfer roller, removing and replacing 21 Tray 1 paper-pickup assembly removing and replacing 705 Tray 1 paper-pickup assembly, removing and replacing 705 Tray 1 pickup assembly parts lists and diagrams 1590 Tray 1 rollers removing and replacing 94 Tray 1 rollers, removing and replacing 94 Tray 2 extension door removing and replacing 123 Tray 2 extension door, removing and replacing 123 tray extension door (500-sheet feeder) removing and replacing 1289 tray extension door (500-sheet feeder), removing and replacing 1289 Trays 2-6 removing and replacing 1281 trays 2-6 pickup, feed, and separation rollers removing and replacing 28 trays 2-6 pickup, feed, and separation rollers, removing and replacing 28 trays 2-6 torque limiter removing and replacing 50 trays 2-6 torque limiter, removing and replacing 50 Trays 2-6, removing and replacing 1281 trusted platform module (TPM) PCA 61 removing and replacing 61 U upper connector (1,500-sheet feeder) removing and replacing 1403 upper connector (1,500-sheet feeder), removing and replacing 1403 upper connector (500-sheet feeder) removing and replacing 1306 upper connector (500-sheet feeder), removing and replacing 1306 W warnings iii wireless PCA 1179 removing and replacing 1179 Index 1657
Source Exif Data:
File Type : PDF File Type Extension : pdf MIME Type : application/pdf PDF Version : 1.6 Linearized : No Author : HP LaserJet Content Design & Delivery Modify Date : 2015:08:14 16:01:10+03:00 Keywords : Edition 1, 4/2015 Create Date : 2015:01:20 09:21:12-07:00 PXC Viewer Info : PDF-XChange Viewer;2.5.211.0;Jun 17 2013;09:18:22;D:20150814160110+03'00' Language : EN Page Count : 1738 Tagged PDF : Yes XMP Toolkit : XMP Core 4.1.1 Creator Tool : AH XSL Formatter V6.2 MR2 for Windows (x64) : 6.2.4.17534 (2014/06/19 09:55JST) Metadata Date : 2015:05:14 08:39:29-05:00 Producer : Antenna House PDF Output Library 6.2.553 (Windows (x64)) Trapped : False Format : application/pdf Description : Cheetah tools build 5.18 created on November 21, 2014. 04:37 AM Title : HP LaserJet Enterprise M604, M605, M606 Repair Manual - enww Creator : HP LaserJet Content Design & Delivery Subject : Edition 1, 4/2015 Document ID : uuid:1397385c-81a3-4555-a789-fe969f4a0cc4 Instance ID : uuid:7ac89956-9f53-498d-a69e-2f7229b4c7f2 Page Mode : UseOutlines Page Layout : SinglePageEXIF Metadata provided by EXIF.tools