HT1250•LS+ 200 MHz 700 Professional Series Two Way Radio Detailed Service Manual HT750, 1250, 1550 And LS/HT1250LS 6864110R12 O HT1250LS
User Manual: -HT750, 1250, 1550 and LS/HT1250LS Detailed Service 6864110R12-O
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Professional Series Motorola, Intelligence Everywhere, Professional Radio are trademarks of Motorola, Inc. LTR is a registered trademark of E.F. Johnson Company. PassPort is a registered trademark of Trident Datacomm Technologies, Inc. All other product or service names are the property of their respective owners. © 2002 Motorola, Inc. All rights reserved. Printed in U.S.A. *6864110R12* 6864110R12-O Two-Way Radio Detailed Service Manual HT1250•LS+ 200 MHz 700 MHz Product Software License Agreement THIS LICENSE AGREEMENT BETWEEN YOU, THE USER, AND MOTOROLA, APPLIES TO THE SOFTWARE EMBEDDED IN OR DELIVERED WITH THE ACCOMPANYING MOTOROLA PRODUCT (“SOFTWARE”), AND IS APPLICABLE UNLESS A SIGNED LICENSE AGREEMENT COVERING ITS SUBJECT MATTER HAS BEEN EXECUTED BETWEEN YOU AND MOTOROLA. BY USING THE PRODUCT, YOU ACKNOWLEDGE THAT THIS AGREEMENT HAS BEEN READ AND UNDERSTOOD AND THAT YOU AGREE TO BE BOUND BY ITS TERMS AND CONDITIONS. IF YOU DO NOT AGREE, YOU ARE NOT LICENSED TO USE THE PRODUCT, AND IF YOU ARE THE PURCHASER OF THE PRODUCT, YOU SHOULD IMMEDIATELY RETURN THE PRODUCT IN ITS ENTIRETY TO ITS PLACE OF PURCHASE FOR A REFUND. Motorola grants to You a non-exclusive license to use the SOFTWARE in the manner described in the documentation associated with the product. Motorola retains ownership of the SOFTWARE including all patent, copyrights, and other intellectual property rights. You may transfer this license to use the SOFTWARE as long as the transferee agrees to be bound by the terms of this Agreement. You agree not to reverse engineer or create derivative works of the SOFTWARE; not to transmit the SOFTWARE electronically; not to modify, configure, or use the SOFTWARE in any manner not authorized by MOTOROLA; and, except as an integral part of the product, not to rent, lease, or convey the SOFTWARE. MOTOROLA SHALL NOT BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF THIS SOFTWARE. With respect to the U.S. Government, if acquired under FAR policy (52.227-19), the SOFTWARE is provided with Restricted Rights, and if acquired under DFARS policy (227.7202), then the SOFTWARE is provided only with the commercial rights of this Agreement. This license is effective until terminated. It will terminate immediately and automatically if You fail to comply with any term of this Agreement. You agree that this is the complete and exclusive statement of the agreement between You and Motorola and that any modification of these terms shall be made only by mutual agreement and evidenced by written amendment signed by both parties. This Agreement shall be governed and interpreted by the laws of the State of Illinois, United States of America. Computer Software Copyrights This manual may not be reproduced, in whole or in part, in any form whatsoever, without the express written permission of Motorola, Inc. The Motorola products described in this manual contain one or more computer programs. These computer programs are protected by copyright law and international treaties. Unauthorized reproduction or distribution of these programs, or any part thereof, may result in severe civil and criminal penalties, and will be prosecuted to the maximum extent possible under the law. U.S. and international patents pending. This product is covered by one or more issued U.S. Patents. Other Patent applications pending. i Table of Contents Product Safety and RF Exposure Compliance ........................ix Chapter 1 1.1 1.2 Scope of Manual .................................................................................................... 1-1 Warranty and Service Support ............................................................................... 1-1 1.2.1 1.2.2 1.2.3 1.3 1.4 Intrinsically Safe Radio Information FMRC Approved Equipment .................................................................................. 2-1 Repair of FMRC Approved Products...................................................................... 2-2 2.2.1 2.2.2 2.2.3 Chapter 3 3.1 3.2 3.3 3.4 Piece Parts Availability ........................................................................................ 1-2 Radio Model Chart and Specifications ................................................................... 1-3 Radio Model Information ........................................................................................ 1-3 Chapter 2 2.1 2.2 Warranty Period .................................................................................................. 1-1 Return Instructions .............................................................................................. 1-1 After Warranty Period.......................................................................................... 1-1 Related Documents................................................................................................ 1-2 Technical Support .................................................................................................. 1-2 1.4.1 1.5 1.6 Introduction Repair.................................................................................................................. 2-2 Relabeling ........................................................................................................... 2-2 Do Not Substitute Options or Accessories .......................................................... 2-2 Theory of Operation Introduction ............................................................................................................ 3-1 Radio Power Distribution........................................................................................ 3-1 Keypad/PassPort Option Board ............................................................................. 3-2 Controller................................................................................................................ 3-3 3.4.1 3.4.2 3.4.3 3.4.4 3.4.5 MCU Digital ......................................................................................................... 3-3 Real Time Clock .................................................................................................. 3-4 Circuit Description ............................................................................................... 3-4 MODB/VSTBY Supply......................................................................................... 3-4 Audio/Signaling ................................................................................................... 3-5 ii 3.5 200 MHz Transmitter ..............................................................................................3-5 3.5.1 3.5.2 3.5.3 3.5.4 3.5.5 3.5.6 3.6 200 MHz Receiver ..................................................................................................3-6 3.6.1 3.6.2 3.7 Chapter 4 LTR™ Trunked Systems................................................................................... 3-17 PassPort™ Trunked Systems ........................................................................... 3-17 Maintenance Introduction.............................................................................................................4-1 Inspection ...............................................................................................................4-1 4.3.1 4.4 4.5 4.6 4.7 Overview ........................................................................................................... 3-14 Fractional-N Synthesizer................................................................................... 3-14 Voltage Controlled Oscillator (VCO) ................................................................. 3-15 Trunked Radio Systems .......................................................................................3-17 3.11.1 3.11.2 4.1 4.3 Receiver Front-End ........................................................................................... 3-13 Receiver Back-End ........................................................................................... 3-13 700 MHz Frequency Generation System .............................................................3-14 3.10.1 3.10.2 3.10.3 3.11 Power Amplifier ................................................................................................. 3-11 Antenna Switch ................................................................................................. 3-11 Harmonic Filter.................................................................................................. 3-12 Antenna Matching Network ............................................................................... 3-12 Power Control Integrated Circuit (PCIC) ........................................................... 3-12 Temperature Cut Back Circuit........................................................................... 3-12 700 MHz Receiver ................................................................................................3-12 3.9.1 3.9.2 3.10 Overview ............................................................................................................. 3-8 Fractional-N Synthesizer..................................................................................... 3-9 Voltage Controlled Oscillator (VCO) ................................................................... 3-9 700 MHz Transmitter ............................................................................................3-11 3.8.1 3.8.2 3.8.3 3.8.4 3.8.5 3.8.6 3.9 Receiver Front-End ............................................................................................. 3-7 Receiver Back-End ............................................................................................. 3-7 200 MHz Frequency Generation System ...............................................................3-8 3.7.1 3.7.2 3.7.3 3.8 Power Amplifier (PA)........................................................................................... 3-5 Antenna Switch ................................................................................................... 3-6 Harmonic Filter.................................................................................................... 3-6 Antenna Matching Network ................................................................................. 3-6 Power Control Integrated Circuit (PCIC) ............................................................. 3-6 Temperature Cut Back Circuit............................................................................. 3-6 Cleaning .............................................................................................................. 4-1 Safe Handling of CMOS and LDMOS ....................................................................4-2 General Repair Procedures and Techniques .........................................................4-2 Recommended Test Tools .....................................................................................4-4 Replacing the Circuit Board Fuse...........................................................................4-5 iii 4.8 4.9 4.10 4.11 4.12 4.13 Removing and Reinstalling the Circuit Board......................................................... 4-6 Power Up Self-Test Error Codes............................................................................ 4-6 200 MHz Troubleshooting Charts .......................................................................... 4-8 700 MHz Troubleshooting Charts ........................................................................ 4-14 PassPort Trunking Troubleshooting Chart ........................................................... 4-20 Keypad Troubleshooting Chart ............................................................................ 4-21 Chapter 5 5.1 Introduction ............................................................................................................ 5-1 5.1.1 5.2 Schematic Diagrams, Overlays, and Parts Lists Notes For All Schematics and Circuit Boards ..................................................... 5-1 Flex Layout............................................................................................................. 5-2 5.2.1 Keypad/PassPort Controller Interconnect Flex Schematic.................................. 5-3 5.2.2 Keypad/PassPortController Interconnect Flex Parts List .................................... 5-3 5.2.3 Universal Flex Connector ................................................................................... 5-4 5.2.4 Universal Connector Flex Schematic .................................................................. 5-5 5.2.5 Universal Flex Connector Parts List .................................................................... 5-5 Figure 5-5. 200 MHz Main Board Bottom Side PCB 8486236Z06............................ 5-7 Figure 5-6. 200 MHz Main Board Top Side PCB 8486236Z06 ................................. 5-8 Figure 5-7. 200 MHz Receiver Front End Schematic Diagram ................................. 5-9 Figure 5-8. 200 MHz Receiver I-F Schematic Diagram .......................................... 5-10 Figure 5-9. 200 MHz Frequency Synthesizer Schematic Diagram ......................... 5-11 Figure 5-10. 200 MHz Voltage Controlled Oscillator Schematic Diagram ................ 5-12 Figure 5-11. 200 MHz Transmitter and Power Control Schematic Diagram ............. 5-13 Figure 5-12. 200 MHz Controller Block Diagram ...................................................... 5-14 Figure 5-13. 200 MHz Microprocessor Schematic Diagram ..................................... 5-15 Figure 5-14. 200 MHz Memory Schematic Diagram ................................................. 5-16 Figure 5-15. 200 MHz ASFIC Schematic Diagram ................................................... 5-17 Figure 5-16. 200 MHz Audio Power Amplifier Schematic Diagram........................... 5-18 Figure 5-17. 200 MHz Control and Indicators Schematic Diagram ........................... 5-19 Figure 5-18. 200 MHz Keypad/PassPort Board Interface Schematic Diagram......... 5-20 200 MHz Radio Parts List ................................................................................................ 5-21 Figure 5-19. 700 MHz Main Board Bottom Side PCB 8486220Z07.......................... 5-25 Figure 5-20. 700 MHz Main Board Top Side PCB 8486220Z07 .............................. 5-26 Figure 5-21. 700 MHz Receiver Front End Schematic Diagram ............................... 5-27 Figure 5-22. 700 MHz Receiver I-F Schematic Diagram .......................................... 5-28 Figure 5-23. 700 MHz Frequency Synthesizer Schematic Diagram ......................... 5-29 Figure 5-24. 700 MHz Voltage Controlled Oscillator Schematic Diagram ................ 5-30 Figure 5-25. 700 MHz Transmitter and Power Control Schematic Diagram ............. 5-31 Figure 5-26. 700 MHz Controller Block Diagram ...................................................... 5-32 Figure 5-27. 700 MHz Microprocessor Schematic Diagram ..................................... 5-33 Figure 5-28. 700 MHz Memory Schematic Diagram ................................................. 5-34 Figure 5-29. 700 MHz ASFIC Schematic Diagram ................................................... 5-35 iv Figure 5-30. 700 MHz Audio Power Amplifier Schematic Diagram .......................... 5-36 Figure 5-31. 700 MHz Controls and Indicators Schematic Diagram......................... 5-37 Figure 5-32. 700 MHz Keypadd/PassPort Board Interface Schematic Diagram ...... 5-38 700 MHz Radio Parts List ................................................................................................ 5-39 Figure 5-33. PassPort Trunking Controller PCB Board Side 1 & 2........................... 5-43 Figure 5-34. Keypad/PassPort Option Board Schematic Diagram ........................... 5-44 v List of Figures Figure 3-1. Figure 3-2. Figure 3-3. Figure 3-4. Figure 3-5. Figure 3-6. Figure 3-7. Figure 3-8. Figure 3-9. Figure 3-10. Figure 3-11. Figure 3-12. Figure 3-13. Figure 3-14. Figure 4-1. Figure 4-2. Figure 5-1. Figure 5-2. Figure 5-3. Figure 5-4. Figure 5-5. Figure 5-6. Figure 5-7. Figure 5-8. Figure 5-9. Figure 5-10. Figure 5-11. Figure 5-12. Figure 5-13. Figure 5-14. Figure 5-15. Figure 5-16. Figure 5-17. Figure 5-18. Figure 5-19. Figure 5-20. Figure 5-21. Figure 5-22. Figure 5-23. Figure 5-24. Figure 5-25. Figure 5-26. Figure 5-27. Figure 5-28. DC Power Distribution Block Diagram..................................................... 3-2 Keypad/PassPort Option Board Block Diagram ...................................... 3-2 Controller Block Diagram......................................................................... 3-3 RTC Circuit .............................................................................................. 3-4 200 MHz Transmitter Block Diagram....................................................... 3-5 200 MHz Receiver Block Diagram........................................................... 3-7 200 MHz Frequency Generation System Block Diagram ........................ 3-8 200 MHz Synthesizer Block Diagram ...................................................... 3-9 200 MHz VCO Block Diagram ............................................................... 3-10 700 MHz Transmitter Block Diagram..................................................... 3-11 700 MHz Receiver Block Diagram......................................................... 3-13 700 MHz Frequency Generation Unit Block Diagram............................ 3-14 700 MHz Synthesizer Block Diagram .................................................... 3-15 700 MHz VCO Block Diagram ............................................................... 3-16 Circuit Board Fuse Locations .................................................................. 4-5 Circuit Board Removal and Reinstallation ............................................... 4-6 Keypad-Controller Interconnect Flex ....................................................... 5-2 Keypad/PassPort Controller Interconnect Flex Schematic Diagram ....... 5-3 Universal Flex Connector ........................................................................ 5-4 Universal Flex Connector Schematic Diagram........................................ 5-5 200 MHz Main Board Bottom Side PCB 8486236Z06............................. 5-7 200 MHz Main Board Top Side PCB 8486236Z06.................................. 5-8 200 MHz Receiver Front End Schematic Diagram.................................. 5-9 200 MHz Receiver I-F Schematic Diagram ........................................... 5-10 200 MHz Frequency Synthesizer Schematic Diagram .......................... 5-11 200 MHz Voltage Controlled Oscillator Schematic Diagram ................. 5-12 200 MHz Transmitter and Power Control Schematic Diagram .............. 5-13 200 MHz Controller Block Diagram ....................................................... 5-14 200 MHz Microprocessor Schematic Diagram ...................................... 5-15 200 MHz Memory Schematic Diagram.................................................. 5-16 200 MHz ASFIC Schematic Diagram .................................................... 5-17 200 MHz Audio Power Amplifier Schematic Diagram ........................... 5-18 200 MHz Control and Indicators Schematic Diagram............................ 5-19 200 MHz Keypad/PassPort Board Interface Schematic Diagram ......... 5-20 700 MHz Main Board Bottom Side PCB 8486220Z07........................... 5-25 700 MHz Main Board Top Side PCB 8486220Z07............................... 5-26 700 MHz Receiver Front End Schematic Diagram................................ 5-27 700 MHz Receiver I-F Schematic Diagram ........................................... 5-28 700 MHz Frequency Synthesizer Schematic Diagram .......................... 5-29 700 MHz Voltage Controlled Oscillator Schematic Diagram ................. 5-30 700 MHz Transmitter and Power Control Schematic Diagram .............. 5-31 700 MHz Controller Block Diagram ....................................................... 5-32 700 MHz Microprocessor Schematic Diagram ...................................... 5-33 700 MHz Memory Schematic Diagram.................................................. 5-34 vi Figure 5-29. Figure 5-30. Figure 5-31. Figure 5-32. Figure 5-33. Figure 5-34. 700 MHz ASFIC Schematic Diagram.................................................... 700 MHz Audio Power Amplifier Schematic Diagram ........................... 700 MHz Controls and Indicators Schematic Diagram ......................... 700 MHz Keypadd/PassPort Board Interface Schematic Diagram ....... PassPort Trunking Controller PCB Board Side 1 & 2 ........................... Keypad/PassPort Option Board Schematic Diagram............................ 5-35 5-36 5-37 5-38 5-43 5-44 vii List of Tables Table 1-1. Table 1-2. Table 3-1. Table 3-2. Table 3-3. Table 4-1. Related Documents .................................................................................. 1-2 Radio Model Number (Example: AAH25MDF4DP5AN) ........................... 1-3 Voltage Regulators ................................................................................... 3-1 Radio Memory Requirements................................................................... 3-3 MODB/VSTBY Supply Modes ..................................................................3-4 Recommended Test Tools ....................................................................... 4-4 viii ix PRODUCT SAFETY AND RF EXPOSURE COMPLIANCE ! Before using this product, read the operating instructions for safe usage contained in the Product Safety and RF Exposure booklet enclosed with your radio. Caution ATTENTION! This radio is restricted to occupational use only to satisfy FCC RF energy exposure requirements. Before using this product, read the RF energy awareness information and operating instructions in the Product Safety and RF Exposure booklet enclosed with your radio (Motorola Publication part number 68P81095C98) to ensure compliance with RF energy exposure limits. x Product Safety and RF Exposure Compliance 1-1 Chapter 1 Introduction 1.1 Scope of Manual This manual is intended for use by service technicians familiar with similar types of equipment. It contains service information required for the equipment described and is current as of the printing date. Changes that occur after the printing date are incorporated by a complete manual revision or alternatively, as additions. NOTE Before operating or testing these units, please read the Safety Information Section in the front of this manual. 1.2 Warranty and Service Support Motorola offers long term support for its products. This support includes full exchange and/or repair of the product during the warranty period, and service/repair or spare parts support out of warranty. Any “return for exchange” or “return for repair” by an authorized Motorola dealer must be accompanied by a warranty claim form. Warranty claim forms are obtained by contacting customer service. 1.2.1 Warranty Period The terms and conditions of warranty are defined fully in the Motorola dealer or distributor or reseller contract. These conditions may change from time to time and the following sections are for guidance purposes only. 1.2.2 Return Instructions In instances where the product is covered under a “return for replacement” or “return for repair” warranty, a check of the product should be performed prior to shipping the unit back to Motorola. This is to ensure that the product has been correctly programmed or has not been subjected to damage outside the terms of the warranty. Prior to shipping any radio back to a Motorola warranty depot, please contact the appropriate customer service for instructions. All returns must be accompanied by a warranty claim form, available from your customer services representative. Products should be shipped back in the original packaging, or correctly packaged to ensure no damage occurs in transit. 1.2.3 After Warranty Period After the Warranty period, Motorola continues to support its products in two ways: First, Motorola's Accessories and Aftermarket Division (ADD) offers a repair service to both end users and dealers at competitive prices. Second, Motorola’s service department supplies individual parts and modules that can be purchased by dealers who are technically capable of performing fault analysis and repair. 1-2 1.3 Introduction Related Documents The following documents are directly related to the use and maintainability of this product. Table 1-1. Related Documents 1.4 Title Part Number 200/700 MHz Professional Radio Portable Level 1&2 Basic Service Manual- English 6864110R15 Technical Support Technical support is available to assist the dealer/distributor and self-maintained customers in resolving any malfunction which may be encountered. Initial contact should be by telephone to customer resources wherever possible. When contacting Motorola technical support, be prepared to provide the product model number and the unit’s serial number. The contact locations and telephone numbers are located in the Basic Service Manual listed under the Related Documents paragraph of this chapter. 1.4.1 Piece Parts Availability Some replacement parts, spare parts, and/or product information can be ordered directly. If a complete Motorola part number is assigned to the part, and it is not identified as “Depot ONLY”, the part is available from Motorola Accessories and Aftermarket Division (AAD). If no part number is assigned, the part is not normally available from Motorola. If the part number is appended with an asterisk, the part is serviceable by a Motorola depot only. If a parts list is not included, this generally means that no user-serviceable parts are available for that kit or assembly. Parts Order Entry 7:00 A. M. to 7:00 P. M. (Central Standard Time) Monday through Friday (Chicago, U. S. A.) To Order Parts in the United States of America: 1-800-422-4210, or 847-538-8023 1-800-826-1913, or 410-712-6200 (U. S. Federal Government) TELEX: 280127 FAX: 1-847-538-8198 FAX: 1-410-712-4991 (U. S. Federal Government) (U. S. A.) after hours or weekends: 1-800-925-4357 To Order Parts in Latin America and the Caribbean: 1-847-538-8023 Motorola Parts Accessories and Aftermarket Division (United States and Canada) Attention: Order Processing 2200 Galvin Dr. Elgin, IL 60123 Accessories and Aftermarket Division Attention: Latin America and Caribbean Order Processing 2200 Galvin Dr. Elgin, IL 60123 Parts Identification 1-800-422-4210 menu 3 Introduction 1.5 1-3 Radio Model Chart and Specifications The radio model charts and specifications are located in the Basic Service Manual listed under the Related Documents paragraph of this chapter. 1.6 Radio Model Information The model number and serial number are located on a label attached to the back of your radio. You can determine the RF output power, frequency band, protocols, and physical packages from these numbers. The example below shows one portable radio model number and its specific characteristics . Table 1-2. Radio Model Number (Example: AAH25MDF4DP5AN) AA H AA = Motorola Internal Use H = Portable Type of Model Unit Series 25 Freq. Band Power Level Physical Packages Channel Spacing Protocol M (200 MHz) C 1 or 2.5 W F HT1250•LS+ 4 12.5 kHz DP PassPort D 5 (700 MHz) 1 or 5 W H HT1250•LS+ Feature Level Model Revision Model Package 5 Limited Keypad A N 6 Full Keypad 1-4 Introduction 2-1 Chapter 2 Intrinsically Safe Radio Information 2.1 FMRC Approved Equipment Anyone intending to use a radio in a location where hazardous concentrations of flammable material exist (hazardous atmosphere) is advised to become familiar with the subject of intrinsic safety and with the National Electric Code NFPA 70 (National Fire Protection Association) Article 500 (hazardous [classified] locations). An Approval Guide, issued by Factory Mutual Research Corporation (FMRC), lists manufacturers and the products approved by FMRC for use in such locations. FMRC has also issued a voluntary approval standard for repair service (“Class Number 3605”). FMRC Approval labels are attached to the radio to identify the unit as being FM Approved for specified hazardous atmospheres. This label specifies the hazardous Class/Division/Group along with the part number of the battery that must be used. Depending on the design of the portable unit, this FM label can be found on the back of the radio housing or the bottom of the radio housing.Their Approval mark is shown below. FM APPROVED ! WARNING: Do not operate radio communications equipment in a hazardous atmosphere unless it is a type especially qualified (e.g. FMRC Approved) for such use. An explosion or fire may result. WARNING: Do not operate the FMRC Approved Product in a hazardous atmosphere if it has been physically damaged (e.g. cracked housing). An explosion or fire may result. WARNING: Do not replace or charge batteries in a hazardous atmosphere. Contact sparking may occur while installing or removing batteries and cause an explosion or fire. WARNING: Do not replace or change accessories in a hazardous atmosphere. Contact sparking may occur while installing or removing accessories and cause an explosion or fire. WARNING: Do not operate the FMRC Approved Product unit in a hazardous location with the accessory contacts exposed. Keep the connector cover in place when accessories are not used. WARNING: Turn radio off before removing or installing a battery or accessory. WARNING: Do not disassemble the FMRC Approved Product unit in any way that exposes the internal electrical circuits of the unit. Radios must ship from the Motorola manufacturing facility with the hazardous atmosphere capability and FM Approval labeling. Radios will not be “upgraded” to this capability and labeled in the field. A modification changes the unit’s hardware from its original design configuration. Modifications can only be done by the original product manufacturer at one of its FMRC audited manufacturing facilities. ! WARNING: Failure to use an FMRC Approved Product unit with an FMRC Approved battery or FMRC Approved accessories specifically approved for that product may result in the dangerously unsafe condition of an unapproved radio combination being used in a hazardous location. Unauthorized or incorrect modification of an FMRC Approved Product unit will negate the Approval rating of the product. 2-2 Intrinsically Safe Radio Information 2.2 Repair of FMRC Approved Products REPAIRS FOR MOTOROLA FMRC APPROVED PRODUCTS ARE THE RESPONSIBILITY OF THE USER. You should not repair or relabel any Motorola manufactured communication equipment bearing the FMRC Approval label (“FMRC Approved Product”) unless you are familiar with the current FMRC Approval standard for repairs and service (“Class Number 3605”). You may want to consider using a repair facility that operates under 3605 repair service approval. ! WARNING: Incorrect repair or relabeling of any FMRC Approved Product unit could adversely affect the Approval rating of the unit. WARNING: Use of a radio that is not intrinsically safe in a hazardous atmosphere could result in serious injury or death. FMRC’s Approval Standard Class Number 3605 is subject to change at any time without notice to you, so you may want to obtain a current copy of 3605 from FMRC. Per the December, 1994 publication of 3605, some key definitions and service requirements are as follows: 2.2.1 Repair A repair constitutes something done internally to the unit that would bring it back to its original condition Approved by FMRC. A repair should be done in an FMRC Approved facility. Items not considered as repairs are those in which an action is performed on a unit which does not require the outer casing of the unit to be opened in a manner which exposes the internal electrical circuits of the unit. You do not have to be an FMRC Approved Repair Facility to perform these actions. 2.2.2 Relabeling The repair facility shall have a method by which the replacement of FMRC Approval labels are controlled to ensure that any relabeling is limited to units that were originally shipped from the Manufacturer with an FM Approval label in place. FMRC Approval labels shall not be stocked by the repair facility. An FMRC Approval label shall be ordered from the original manufacturer as needed to repair a specific unit. Replacement labels may be obtained and applied by the repair facility providing satisfactory evidence that the unit being relabeled was originally an FMRC Approved unit. Verification may include, but is not limited to: a unit with a damaged Approval label, a unit with a defective housing displaying an Approval label, or a customer invoice indicating the serial number of the unit and purchase of an FMRC Approved model. 2.2.3 Do Not Substitute Options or Accessories The Motorola communications equipment certified by Factory Mutual is tested as a system and consists of the FM Approved portable, FM Approved battery, and FM Approved accessories or options, or both. This Approved portable and battery combination must be strictly observed. There must be no substitution of items, even if the substitute has been previously Approved with a different Motorola communications equipment unit. Approved configurations are listed in the FM Approval guide published by FMRC, or in the product FM Supplement. This FM Supplement is shipped with FM Approved radio and battery combination from the manufacturer. The Approval guide, or the Approval standard Class Number 3605 document for repairs and service, can be ordered directly through Factory Mutual Research Corporation located in Norwood, Massachusetts. 3-1 Chapter 3 Theory of Operation 3.1 Introduction This chapter provides a detailed theory of operation for the radio components. Schematic diagrams for the circuits described in the following paragraphs are located in Figures 5-1 through 5-34. 3.2 Radio Power Distribution A block diagram of the DC power distribution throughout the radio board is shown in Figure 3-1. Four voltage regulators are used as follows: Table 3-1. Voltage Regulators Name 200 MHz 700 MHz Application 3.3 V Reg U410 U410 Li-lon backup battery charging Vdda U3201 U203 Analog 3.3 V source (audio, VCO, synth) Vddd U400 U400 Digital 3.3 V source (µP and memory) 5 V Reg U3711 U202 Analog 5 V source (RF, IF, synth) The 7.5 V battery supplies radio power (UNSWB) directly to the electronic on/off control circuit, audio power amplifier, 3.3 V Li-Ion regulator U410, transmitter PA driver and PA Final stage, the Power Control IC, and the low battery detect circuit. When the radio on/off/volume control is turned on, the switched battery voltage SWB+ from Q400 is applied to the various regulators, antenna switch, the 20-pin accessories connector J403, the 40-pin keypad/option board connector J400, and the transmit LED. The Vddd source from digital 3.3V regulator U400 supplies operating power to the microprocessor, EEPROM, RAM and Flash ROM IC's. The Vdda analog 3.3 V regulator (U3201 in 200 MHz models, U203 in 700 MHz models) provides operating voltage for the ASFICcmp, VCOBIC, synthesizer IC. The 5 V regulator (U3711 in 200, U202 in 700) also powers the synthesizer IC as well as the receiver front end and IF circuitry, the RX and TX (700 MHz only) VCO buffers, and the opamp audio gain stage. Some stages are supplied only during receive by 5R, switched by Q3721 (200) or Q201 (700 MHz). Regulator voltage routing is configurable by jumper placement. All models are configured with R401 and R405 placed, and R4024 not placed. At power up, Q400 is initially turned on by the path through Q403, CR440, and Q405. When C480 has charged, this path is disabled, and Q400 is maintained on via a logic high ASFICcmp U404 pin 37, via CR440 and Q405. The radio turns off when either of the two following conditions occur: • • Radio on/off/volume control is turned off. Low battery condition is detected. If a low battery level or loss of battery voltage is detected by the microprocessor pin 67 through either of the above conditions, the radio personality data is stored to EEPROM prior to turning off. At this point U404-37 goes low, turning off Q400. 3-2 Theory of Operation . Accessories 20 pin Connector Audio Power Amplifier Keypad/Option Board UNSWB+ 7.5V Battery SWB+ Fuse MECH. SWB+ 3.3V Reg. LI Ion Vdda Regulator Vdda Vddd Regulator Vddd MCU, ROM and EEPROM Tx Led Control LCD Driver ASFIC_CMP FRACTN VCOBIC On/Off Switch 5V Regulator Low Battery Detect PA, Driver PCIC(ALC) 5V RF AMP, IF AMP, RX/TX Buffers IFIC Antenna Switch Figure 3-1. DC Power Distribution Block Diagram 3.3 Keypad/PassPort Option Board The keypad/PassPort Option Board block diagram is shown in Figure 3-2. The keypad circuitry is contained on the PassPort Option Board. Two resistive voltage divider networks form a row and column matrix. Pressing any button simultaneously grounds a tap on the row and column voltage dividers which outputs a unique row voltage and column voltage level for that button location. The row and column voltages are applied to two A/D inputs of the microprocessor (U409 pins 60 and 61). The keypad column voltage is also applied to a comparator whose threshold is set to produce an interrupt signal (KEY_INT) whenever any key is pressed. The microprocessor then samples the voltage levels at the keypad row and keypad column A/D inputs and makes a comparison with a map table to identify the key pressed. Once the key is identified, a corresponding function is executed. The LED_EN is set by the codeplug. When the value is set to low, the LED lights up during power up. A high codeplug setting disables this feature. Keypad Column Data Display 18 Pin Connector 40 Pin Connector Keypad Row Key_Int LED Comparator Figure 3-2. Keypad/PassPort Option Board Block Diagram Keypad Button Theory of Operation 3.4 3-3 Controller The controller is the central interface between the various radio functions. It is separated into MCU digital and audio/signalling functions as shown in Figure 3-3. External Microphone Mod Out To Synthesizer Internal Microphone 16.8 / 17.0 MHz Reference Clock from Synthesizer Audio/Signalling Recovered Audio Squelch External Speaker Audio Power Amplifier/Filter ASFIC Internal Speaker 3.3V Regulator (Vdda) SPI To RF Board CLK MCU Digital SCI to Side Connector Microcontroller 3.3V Regulator (Vddd) EEPROM ROM RAM Figure 3-3. Controller Block Diagram 3.4.1 MCU Digital The digital portion of the controller consists of a microcontroller (U409) and associated EEPROM, SRAM, and Flash ROM memories. The following memory IC's are used in all 200 MHz and 700 MHz models unless indicated otherwise in the parts lists: Table 3-2. Radio Memory Requirements Reference No. Description Type Size U405 Static RAM SRM2B256 32K x 8 U406 Flash ROM AT49HLV010 128K x 8 U407 Serial EEPROM X25128-2.7 16K x 8 3-4 3.4.2 Theory of Operation Real Time Clock Radios with displays support a real time clock (RTC) module for purposes of message time stamping and time keeping. The RTC module resides in the microcontroller. The clock uses a back-up lithiumIon battery for operating power when the primary battery is removed. 3.4.3 Circuit Description The RTC module circuit, shown in Figure 3-4, is powered by the MODB/VSTBY pin and PI6/PI7 from the crystal oscillator circuit. A clock frequency of 38.4kHz from a crystal oscillator provides the reference signal which is divided down to 1Hz in the processor. As the RTC module is powered separately from the processor Vdd, the RTC is kept active through the MODB/VSTBY pin which provides the lithium battery back-up power when the radio is switched off. A MOSFET transistor (Q416) switches in the battery supply when Vdd is removed. Q416 also provides isolation from BOOT_CTRL function. The 3.3V regulator charges the Lithium battery. UNSWB+ Vddd U410 R461 C435 VIN VOUT 3.3V 3 1 VSS 2 R460 C434 HC11FL0 MODA MODB 1 Q416 4 2 3 PI6 FL401 38.4kHz R420 OUT 2 3 C436 R419 LI_ION 1 R462 GND R426 CR411 5 IN R463 PI7 BOOT_CTRL C437 TP405 TEST_POINT Figure 3-4. RTC Circuit 3.4.4 MODB/VSTBY Supply The supply to the MODB/VSTBY pin varies depending on the conditions listed in Table 3-3. Table 3-3. MODB/VSTBY Supply Modes Condition Circuit Operation Radio On Vddd supply voltage via CR411 Radio Off • Vddd turned off • Q416 gate pulled low by R462 • Q416 switched on • U410 supplies 3.2V to MODB_VSTBY Primary battery removed • Vddd turned off • Q416 gate pulled low by R462 • Q416 switched on • Lithium battery provides 3.2V to MODB_VSTBY Theory of Operation 3.4.5 3-5 Audio/Signaling The audio/signalling/filter/companding IC (ASFIC) and the audio power amplifier (Figure 3-3) form the main components of the audio/signalling section of the controller board. Inputs include a 16.8 MHz clock from the synthesizer, recovered audio and squelch, MCU control signals, and external or internal microphones. Outputs include a microprocessor clock (CLK), modulator output to the synthesizer, and amplified audio signals to an internal or external speaker. An additional opamp gain stage (U2000 in 200 MHz models, or U851 in 700 MHz models, and associated circuitry) is included to increase the receiver audio level from the IFIC into the ASFIC audio processing IC. This is necessitated because of the low voice deviation levels encountered in trunked systems operating at 12.5 kHz channel spacing. 3.5 200 MHz Transmitter The 200 MHz transmitter consists of the following basic circuits as shown in Figure 3-5. • • • • Power amplifier (PA). Antenna switch/harmonic filter. Antenna matching network. Power control integrated circuit (PCIC). PCIC Vcontrol Vcontrol Antenna Matching Network Power Amplifier (PA) From VCO PA Driver PA Final Stage Antenna Switch/ Harmonic Filter Figure 3-5. 200 MHz Transmitter Block Diagram 3.5.1 Power Amplifier (PA) The 200 MHz PA consists of two LDMOS devices: • • C65 LDMOS driver IC (U3501) MRF1517 LDMOS PA final (Q3501) The C65 LDMOS driver (U101) provides 2-stage amplification using a supply voltage of 7.5V. The amplifier is capable of supplying an output power of 0.5W (U3501 pins 6 & 7) with an input signal of 2mW (+3dBm) at U3501 pin 16. The current drain is typically 180mA while operating in the frequency range of 216-222 MHz. The LDMOS PA is capable of supplying an output power of up to 6W with an input signal of 0.5W. The current drain is typically 1400 mA while operating in the frequency range of 216-222 MHz. The power output can be varied by changing the bias voltage. 3-6 3.5.2 Theory of Operation Antenna Switch The antenna switch circuit consists of two pin diodes (D3521 and D3551), a pi network (C3531, L3551, C3550), and two current limiting resistors (R3572-3). In the transmit mode, pin 32 of PCIC U3502 goes high which applies a B+ source to the antenna switch circuit to bias the diodes "on". The shunt diode (D3551) shorts out the receiver port and the pi network. This operates as a quarter wave transmission line to transform the low impedance of the shunt diode to a high impedance at the input of the harmonic filter. In the receive mode, the diodes are both off, creating a low attenuation path between the antenna and receiver ports via L3551. 3.5.3 Harmonic Filter The harmonic filter consists of components C3531-2, C3535-6, and L3531-2. The harmonic filter is a modified Zolotarev design optimized for efficiency of the power module. This type of filter has the advantage that it can give a greater attenuation in the stop-band for a given ripple level. The harmonic filter insertion loss is typically less than 1.2 dB. 3.5.4 Antenna Matching Network Because the 200 MHz antenna is a 50-ohm design, no matching circuitry is required between the harmonic filter output and the 50-ohm SMA-style antenna connector (J3501). 3.5.5 Power Control Integrated Circuit (PCIC) The transmitter uses the PCIC (U3502) to regulate the power output of the radio. The current drain of the final device Q3501 is measured as the voltage drop across series resistor R3519. This voltage is then fed back to the automatic level control (ALC) within the PCIC to regulate the output power of the transmitter. The PCIC contains internal digital to analog converters (DACs) that provide a programmable control loop reference voltage. The PCIC internal resistors, integrators, and external capacitors (C3562-3 and C3565) control the transmitter rise and fall times to reduce the power splatter into adjacent channels. 3.5.6 Temperature Cut Back Circuit Temperature sensor U3503 and associated components are part of a temperature cutback circuit. This circuit senses the printed circuit board temperature around the transmitter circuits and outputs a DC voltage to the PCIC. If the DC voltage produced exceeds the set threshold of the PCIC, the transmitter output power decreases to reduce the transmitter temperature. 3.6 200 MHz Receiver The 200 MHz receiver design is separated into two blocks, the front end and the back end. The overall block diagram of the receiver is shown in Figure 3-6. Detailed descriptions of these stages are contained in the paragraphs that follow. Theory of Operation 3-7 Antenna Filter RF Amp RF Amp Filter 1st Mixer Crystal Filter IF Amp RX from Antenna Switch Inj Filter First LO from Synthesizer Ceramic Resonator Recovered Audio Cer Fltr Cer Fltr 6G 4F Demodulator RSSI Figure 3-6. 200 MHz Receiver Block Diagram 3.6.1 Receiver Front-End The received signal from the antenna is routed through the harmonic filter and antenna switch and applied to the antenna filter, consisting of L3320-22 and C3340-47. This fixed-tuned 3-pole bandpass filter is configured to provide steeper attenuation above the passband for improved spurious rejection when high-side first injection is used. The output of this filter is coupled to RF amplifier Q3302. Diode CR3303 protects the RF amplifier by limiting excessive RF levels. Current mirror Q3303 maintains constant current operation of the RF amp vs. device and temperature variations, for optimum dynamic range and noise figure. The output of the RF amplifier is applied to the RF amp filter comprised of L3323-4, L3341, C3352-7 and C3359, also a fixed-tuned 3-pole bandpass filter configured to provide steeper high-side attenuation. Both the antenna filter and RF amp filter have 3 dB bandwidths of 22 MHz and utilize 2% inductors and 1% capacitors for accurate and repeatable passband response. The output of the RF amp filter is connected to the passive double-balanced mixer consisting of components T3301, T3302, and CR3301. High-side injection from the frequency synthesizer is lowpass filtered by C3373-6, C3381, and L3327-8 to remove second harmonic energy which may degrade half-IF spurious rejection performance, and applied to T3302 at a level of +5 dBm. The IF output from T3301 is applied to a diplexer (L3325, C3361, R3332, L3281) which matches the 44.85 MHz IF signal to the crystal filter and terminates the mixer into 50O at all other frequencies. 3.6.2 Receiver Back-End The receiver back end is a dual conversion design. High IF selectivity is provided by FL3201, a 4-pole fundamental mode 44.85 MHz crystal filter with a 3 dB bandwidth of 7.5 kHz. The output is fed to IF amplifier stage Q3200, whose input impedance is adjusted using feedback to provide a proper terminating impedance for the filter. The output of Q3200 is applied to the input of the receiver IFIC U3101. Diode CR3200 prevents overdriving the IFIC. 3-8 Theory of Operation The IFIC is a low-voltage monolithic FM IF system incorporating a mixer/oscillator, two limiting IF amplifiers, quadrature detector, logarithmic received signal strength indicator (RSSI), voltage regulator and audio and RSSI op amps. The second LO frequency is determined by Y3200. Additional IF selectivity is provided by two ceramic filters, FL3204 (between the second mixer and IF amp) and FL3206 (between the IF amp and the limiter input). FL3204 is a 4 element filter with a BW6 = 12 kHz. FL3206 is a 6 element filter with a BW6 = 9 kHz. These bandwidths are optimum for 12.5 kHz channel spacing systems. Ceramic resonator Y3102 provides phase vs. frequency characteristic required by the quadrature detector, with 90 degree phase shift occurring at 455 kHz. Buffer Q3211 provides a lower driving impedance from the limiter to the resonator, improving the IF waveform and lowering distortion. 3.7 3.7.1 200 MHz Frequency Generation System Overview The frequency generation system, shown in Figure 3-7, is composed of two circuit blocks, the Fractional-N synthesizer IC U3701, the VCO/Buffer IC U3801, and associated circuitry. Figure 2-8 shows the peripheral interconnect and support circuitry used in the synthesizer block, and Figure 2-9 details the internal circuitry of the VCOBIC and its interconnections to the surrounding components. Refer to the schematic to identify reference designators. The Fractional-N synthesizer is powered by regulated 5V and 3.3V provided by U3711 and U3201 respectively. 5V is applied to U3701 pins 13 and 30, and 3.3V is applied to pins 5, 20, 34 and 36. The synthesizer in turn generates a super-filtered 4.5V supply (VSF, from pin 28) to power U3801. In addition to the VCO, the synthesizer also interfaces with the logic and ASFIC circuits. Programming for the synthesizer is accomplished through the microprocessor data, clock, and chip select lines (U409 pins 100, 1 and 2 respectively). A logic high (3.3V) from U3701 pin 4 indicates to the microprocessor that the synthesizer is locked. Voltage Multiplier TRB VCP Vmult1 Rx VCO Circuit Aux3 Synthesizer U3701 Vmult2 16.8 MHz Ref. Osc. Rx Out To Mixer VCOBIC U3801 Loop Filter MOD Out Modulating Signal Buffer Q3802 Tx Out To PA Driver Tx VCO Circuit Figure 3-7. 200 MHz Frequency Generation System Block Diagram Transmit modulation from the ASFICcmp is applied to U3701 pin 10. An electronic attenuator in the ASFICcmp adjusts overall transmitter deviation by varying the audio level applied to the synthesizer IC. Internally the audio is digitized by the Fractional-N and applied to the loop divider to provide the low-port modulation. The audio is also routed through an internal attenuator for modulation balancing purposes and is available at U3701 pin 41 (VCO_MOD). This audio signal is routed to the VCO's modulator. Theory of Operation 3.7.2 3-9 Fractional-N Synthesizer The Fractional-N synthesizer, shown in Figure 3-8, uses a 16.8 MHz reference oscillator (Y3762) to provide a high stability reference for the system. Stability is better than 2.5 ppm over temperatures of -30 to 60 °C. Electronic frequency adjustment is achieved by an internal DAC which provides a frequency adjustment voltage from U3701 pin 25 to the reference oscillator module. The synthesizer IC U3701 further divides the 16.8 MHz signal (applied to U3701 pin 23) to 2.1 MHz, 2.225 MHz, or 2.4 MHz for use as reference frequencies. It also provides 16.8 MHz at U3701 pin 19 for use by the ASFIC. A loop filter (C3723-4, R3722-3) removes noise and spurs from the steering voltage applied to the VCO varactors, with additional filtering located in the VCO circuit. To achieve fast locking for the synthesizer, an internal adapt charge pump provides higher current at U3701 pin 45 to quickly force the synthesizer within lock range. The required frequency is then locked by normal mode charge pump at pin 43. Both the normal and adapt charge pumps get their supply from the capacitive voltage multiplier made up of C3701-4 and D3701-2. Two 3.3V square waves from U3701 pins 14-15 provide the drive signals for the voltage multiplier, which generates 13.3V at U3701 pin 47. This voltage is filtered by C3705-6 and C3714. One of the auxiliary outputs of the synthesizer IC (pin 48) controls transistor switch Q3721 which outputs a T5 voltage source during transmit and R5 during receive. DATA (U409 Pin 100) CLOCK (U409 Pin 1) CSX (U409 Pin 2) MOD IN (U404 Pin 40) +5V (U3711 Pin 4) (U3201 Pin 5) 7 8 9 10 CLK 23 Reference Oscillator FREFOUT CEX GND MODIN IOUT 13,30 5,20,34,36 LOCK DATA VCC , DC5V VDD , 3.3V XTAL1 IADAPT U3701 Low Voltage MODOUT Fractional-N AUX4 Synthesizer AUX3 25 32 47 WARP SFOUT PREIN BIAS1 BIAS2 VCP VMULT2 VMULT1 AUX1 48 15 14 Voltage Multiplier 5V 4 LOCK (U409 Pin 56) 19 FREF (U404 Pin 34) 6,22,23,24 43 45 Steering Line 2-Pole Loop Filter LO RF Injection 41 3 2 TRB 28 Filtered 5V Voltage Controlled Oscillator 40 39 TX RF Injection (First Stage of PA) Dual Transistor R5 T5 Prescaler In Figure 3-8. 200 MHz Synthesizer Block Diagram 3.7.3 Voltage Controlled Oscillator (VCO) The VCOBIC (U3801), shown in Figure 3-9, in conjunction with the Fractional-N synthesizer (U3701) generates RF in both the receive and the transmit modes of operation. The TRB line (U3801 pin 19) determines which oscillator and buffer are enabled. A sample of the RF signal from the enabled oscillator is routed from U3801 pin 12 through a low pass filter, to the prescaler input of the synthesizer IC (U3701 pin 32). After frequency comparison in the synthesizer, a resultant DC control voltage is used to steer the VCO frequency. When the PLL is locked on frequency, this voltage can 3-10 Theory of Operation vary between 3.5V and 9.5V. An additional loop filter pole (R3828, C3831 and C3843, further attenuate noise and spurs on the steering line voltage. In the receive mode, the TRB line (U3801 pin 19) is low. This activates the receive VCO and the receive buffer of U3801, which operate within the range of 261.85 to 266.85 MHz. The VCO frequency is determined by tank inductor L3822, C3830 and varactor D3821. The buffered RF signal at U3801 pin 8 is further amplified by Q3802 and applied as RX_INJ to the low-pass injection filter in the receiver front end circuit. In the transmit mode, U3801-19 is driven high (4.4V) by U3701 pin 2, enabling the transmit VCO and buffer. The 217-222 MHz RF signal from U3801 pin 10 is applied as TX_INJ to the input of the transmitter driver IC (U3501 pin 16) via a resistive attenuator pad. TX VCO frequency is determined by L3833, C3870 and varactor D3831. Audio from the synthesizer IC is applied as VCO_MOD to varactor D3832 which modulates the transmit VCO. AUX3 (U3701 Pin 2) TRB_IN Pin 20 Rx-SW Tx-SW (U3701 Pin 28) Steer Line Voltage (VCTRL) Pin 19 Pin 7 TX/RX/BS Switching Network Pin 13 Pin 3 Vcc-Superfilter Presc Pin 12 LO RF INJECTION Pin 8 RX RX RX Tank RX VCO Circuit TX Tank TX VCO Circuit Rx Active Bias Matching Network Pin 14 Pin 6 VCC Buffers Pin 16 TX U3701 Pin 32 U3801 VCOBIC Pin 4 Collector/RF in Pin 5 Prescaler Out Tx Active Bias TX Low Pass Filter (U3701 Pin 28) Pin 10 TX RF Injection Pin 15 Attenuator Vsens Circuit Pin 18 Vcc-Logic Pin 2 Rx-I adjust Pin 1 Pins 9,11,17 Tx-I adjust (U3701 Pin 28) Figure 3-9. 200 MHz VCO Block Diagram Theory of Operation 3.8 3-11 700 MHz Transmitter The 700 MHz transmitter consists of the following basic circuits as shown in Figure 3-10. • • • • Power amplifier Antenna switch/harmonic filter Antenna matching network Power control integrated circuit (PCIC) PCIC Vcontrol Vcontrol Antenna Matching Network Power Amplifier (PA) PA Driver From VCO PA Final Stage Antenna Switch/ Harmonic Filter Figure 3-10. 700 MHz Transmitter Block Diagram 3.8.1 Power Amplifier The 700 MHz PA consists of two LDMOS devices: • • C65 LDMOS driver IC (U101) MRF1517 LDMOS PA final (Q101) The C65 LDMOS driver (U101) provides 2-stage amplification using a supply voltage of 7.5V. The amplifier is capable of supplying an output power of 0.5W (U101 pins 6 & 7) with an input signal of 2mW (+3dBm) at U101 pin 16. The current drain is typically 180mA while operating in the frequency range of 746-794 MHz. The LDMOS PA final was designed to supply an output power of 2.75W with an input signal of 0.3W. The PA current drain is typically 1050 mA while operating in the frequency range of 746-794 MHz. The PA power output can be changed by varying the C65 LDMOS driver control voltage. 3.8.2 Antenna Switch The antenna switch circuit consists of two pin diodes (CR101 and CR102), a pi network (C106-7, C109 and L103), and three current limiting resistors (R101-3). In the transmit mode, pin 32 of PCIC U102 goes high which applies a B+ source to the antenna switch circuit to bias the diodes "on". The shunt diode (CR102) shorts out the receiver port and the pi network. This operates as a quarter wave transmission line to transform the low impedance of the shunt diode to a high impedance at the input of the harmonic filter. In the receive mode, the diodes are both off, creating a low attenuation path between the antenna and receiver ports via L103. 3-12 3.8.3 Theory of Operation Harmonic Filter The harmonic filter is a modified Zolotarev design optimized for efficiency of the PA. It consists of a combination of lumped components (C102-7, L101-2) and microstrip elements. This type of filter has the advantage that it can give a greater attenuation in the stop-band for a given ripple level. The design was optimized to meet critical attenuation requirements for the second harmonic in the 15591610 MHz GNSS band. The harmonic filter insertion loss is typically less than 1 dB. 3.8.4 Antenna Matching Network Because the 700 MHz antenna is a 50-ohm design, no matching circuitry is required between the harmonic filter output and the 50-ohm SMA-style antenna connector (J101). 3.8.5 Power Control Integrated Circuit (PCIC) The transmitter uses the PCIC (U102) to regulate the power output of the radio. The current to the final device Q101 is supplied through resistor R116, that provides a voltage drop proportional to the final device current drain. This voltage is then fed back to the automatic level control (ALC) within the PCIC to regulate the output power of the transmitter. The PCIC contains internal digital to analog converters (DACs) that provide a programmable control loop reference voltage. The PCIC internal resistors, integrators, and external capacitors (C142, C144 and C146) control the transmitter rise and fall times to reduce the power splatter into adjacent channels. 3.8.6 Temperature Cut Back Circuit Temperature sensor U103 and associated components are part of a temperature cutback circuit. This circuit senses the printed circuit board temperature around the transmitter circuits and outputs a DC voltage to the PCIC. If the DC voltage produced exceeds the set threshold of the PCIC, the transmitter output power decreases to reduce the transmitter temperature. 3.9 700 MHz Receiver The 700 MHz receiver design is separated into two blocks, the front end and the back end. The overall block diagram of the receiver is shown in Figure 3-11. Detailed descriptions of these stages are contained in the paragraphs that follow. Theory of Operation 3-13 Antenna Filter RF Amp RF Amp Filter 1st Mixer Crystal Filter IF Amp Crystal Filter IF Amp RX from Antenna Switch Inj Filter First LO from Synthesizer Ceramic Resonator Recovered Audio Cer Fltr Cer Fltr 4F 6G Demodulator RSSI Figure 3-11. 700 MHz Receiver Block Diagram 3.9.1 Receiver Front-End The received signal from the antenna is routed through the harmonic filter and antenna switch and applied to the antenna filter FL300. This is a fixed-tuned 3-pole ceramic bandpass filter with a passband of 744 MHz to 766 MHz and an insertion loss of 2.6 dB. The output of this filter is coupled to RF amplifier Q301. Diode CR300 protects the RF amplifier by limiting excessive RF levels. The output of the RF amplifier is applied to the RF amp filter FL301, identical to FL300. The output of FL301 is connected to the passive double-balanced mixer consisting of components T301, T302, and CR301. High-side injection from the frequency synthesizer is band-pass filtered by C317-324 and L305-6 to remove second harmonic energy which may degrade half-IF spurious rejection performance, and applied to T302 at a level of +8 dBm. The IF output from T301 is applied to a diplexer (L303-4, C313-5 and R305) which matches the 73.35 MHz IF signal to the crystal filter and terminates the mixer into 50O at all other frequencies. 3.9.2 Receiver Back-End The receiver back end is a dual conversion design. The 73.35 MHz high IF consists of 2-pole crystal filter FL350, IF amp Q350, 2-pole crystal filter FL351 and IF amp Q351. Each crystal filter has a 3 dB bandwidth of 9.0 kHz and a maximum insertion loss of 2 dB. The output of Q351 is applied to the input of the receiver IFIC U350. Diode D350 prevents overdriving the IFIC. The IFIC is a low-voltage monolithic FM IF system incorporating a mixer/oscillator, two limiting IF amplifiers, quadrature detector, logarithmic received signal strength indicator (RSSI), voltage regulator and audio and RSSI op amps. The second LO frequency is determined by Y350. Additional IF selectivity is provided by two ceramic filters, FL352 (between the second mixer and IF amp) and FL353 (between the IF amp and the limiter input). FL352 is a 6 element filter with a BW6 = 9 kHz. FL353 is a 4 element filter with a BW6 = 12 kHz. These bandwidths are optimum for 12.5 kHz channel spacing systems. Ceramic resonator Y351 provides phase vs. frequency characteristic required by the quadrature detector, with 90 degree phase shift occurring at 455 kHz. Buffer Q352 provides a lower driving impedance from the limiter to the resonator, improving the IF waveform and lowering distortion. 3-14 Theory of Operation 3.10 700 MHz Frequency Generation System 3.10.1 Overview The frequency generation system, shown in Figure 3-12, is composed of two circuit blocks, the Fractional-N synthesizer IC U201, the VCO/Buffer IC U600, and associated circuitry. Figure 2-13 shows the peripheral interconnect and support circuitry used in the synthesizer block, and Figure 2-14 details the internal circuitry of the VCOBIC and its interconnections to the surrounding components. Refer to the schematic to identify reference designators. Voltage Multiplier Dual Transistor VCP Vmult1 Vmult2 Rx VCO Circuit Aux3 Synthesizer U201 16.8 MHz Ref. Osc. Modulating Signal Aux4 Rx Out TRB Loop Filter Low Pass Filter Attenuator To PA Driver To Mixer VCOBIC U600 Tx Out MOD Out Matching Network Tx VCO Circuit Figure 3-12. 700 MHz Frequency Generation System Block Diagram The Fractional-N synthesizer is powered by regulated 5V and 3.3V provided by U202 and U203 respectively. 5V is applied to U201 pin 30, and 3.3V is applied to pins 5, 13, 20, 34 and 36. The synthesizer in turn generates a super-filtered 4.5V supply (VSF, from pin 28) to power U600. In addition to the VCO, the synthesizer also interfaces with the logic and ASFIC circuits. Programming for the synthesizer is accomplished through the microprocessor data, clock, and chip select lines (U409 pins 100, 1 and 2 respectively). A logic high (3.3V) from U201 pin 4 indicates to the microprocessor that the synthesizer is locked. Transmit modulation from the ASFICcmp is applied to U201 pin 10. An electronic attenuator in the ASFICcmp adjusts overall transmitter deviation by varying the audio level applied to the synthesizer IC. Internally the audio is digitized by the Fractional-N and applied to the loop divider to provide the low-port modulation. The audio is also routed through an internal attenuator for modulation balancing purposes and is available at U201 pin 41 (MODOUT). This audio signal is attenuated significantly by R211-12, and superimposed on the steering line voltage by a capacitive voltage divider (C242 and C245). This allows the same varactor used for TX VCO frequency steering to serve as the VCO's modulator. 3.10.2 Fractional-N Synthesizer The Fractional-N synthesizer, shown in Figure 3-13, uses a 16.8 MHz reference oscillator (Y200) to provide a high stability reference for the system. Stability is better than 1.5 ppm over temperatures of -30 to 60 °C. Electronic frequency adjustment is achieved by an internal DAC which provides a frequency adjustment voltage from U201 pin 25 to the reference oscillator module. The synthesizer IC U201 further divides the 16.8 MHz signal (applied to U201 pin 23) to 2.1 MHz, 2.225 MHz, or 2.4 MHz for use as reference frequencies. It also provides 16.8 MHz at U201 pin 19 for use by the ASFIC. A loop filter (C241, C243-5, R213-5) removes noise and spurs from the steering voltage applied to the VCO varactors. Theory of Operation DATA (U409 Pin 100) CLOCK (U409 Pin 1) CSX (U409 Pin 2) MOD IN (U404 Pin 40) +5V (U247 Pin 4) (U248 Pin 5) 3-15 7 8 9 10 CLK 23 Reference Oscillator FREFOUT CEX GND MODIN IOUT 13,30 5,20,34,36 LOCK DATA VCC , DC5V VDD , 3.3V XTAL1 IADAPT U201 Low Voltage MODOUT Fractional-N AUX4 Synthesizer AUX3 25 32 47 WARP SFOUT PREIN BIAS1 BIAS2 VCP VMULT2 VMULT1 AUX1 48 15 14 Voltage Multiplier 5V 4 LOCK (U409 Pin 56) 19 FREF (U404 Pin 34) 6,22,23,24 43 45 Steering Line 2-Pole Loop Filter LO RF Injection 41 3 2 28 Dual Transistors Filtered 5V Voltage Controlled Oscillator 40 TX RF Injection (First Stage of PA) 39 Dual Transistors R405 Prescaler In Figure 3-13. 700 MHz Synthesizer Block Diagram To achieve fast locking for the synthesizer, an internal adapt charge pump provides higher current at U201 pin 45 to quickly force the synthesizer within lock range. The required frequency is then locked by normal mode charge pump at pin 43. Both the normal and adapt charge pumps get their supply from the capacitive voltage multiplier made up of C211-14 and CR201-2. Two 3.3V square waves from U201 pins 14-15 provide the drive signals for the voltage multiplier, which generates 12.8V at U201 pin 47. This voltage is filtered by C223-5. One of the auxiliary outputs of the synthesizer IC (pin 48) controls transistor switch Q201 which outputs a switched R5 voltage source, present during receive mode. Another auxiliary output (pin 2) controls transistor switch Q202 which outputs a switched AU3-5V source for TX buffer stage Q601 in the VCO circuit. 3.10.3 Voltage Controlled Oscillator (VCO) The VCOBIC (U600), shown in Figure 3-14, in conjunction with the Fractional-N synthesizer (U201) generates RF in both the receive and the transmit modes of operation. The TRB line (U600 pin 19) determines which oscillator and buffer are enabled, and is controlled by the AUX4 signal from the synthesizer (U201 pin 3). Transistor Q603 level-shifts the synthesizer's 3.3V logic level to the 5V operating level of the VCOBIC. A sample of the RF signal from the enabled oscillator is routed from U600 pin 12 through a low pass filter (L203, C234 in the synthesizer circuit), to the prescaler input of the synthesizer IC (U201 pin 32). After frequency comparison in the synthesizer, a resultant DC control voltage is used to steer the VCO frequency. When the PLL is locked on frequency, this voltage can vary between 2 to 9 volts in the RX mode or 3 to 11 volts in the TX mode. In the receive mode, the TRB line (U600 pin 19) is low. This activates the receive VCO and the receive buffer of U600, which operate within the range of 819.35 to 837.35 MHz. The RX VCO frequency is determined by ceramic tank resonator FL600, varactors CR600 and CR601, and associated components. Feedback to maintain oscillation is provided by divider C607-8 and associated components. The buffered RF signal at U600 pin 8 is further amplified by Q600 and applied as RX_LO to the low-pass injection filter in the receiver front end circuit. 3-16 Theory of Operation In the transmit mode, Q603 is off and U600-19 is pulled high to 5V by R655, enabling the transmit VCO and buffer. The 746-794 MHz RF signal from U600 pin 10 is applied as TX_INJ to the input of the transmitter driver IC (U101 pin 16). TX VCO frequency is determined by ceramic tank resonator FL601, varactor CR603, and associated components. Audio modulation is superimposed on the steering line voltage, allowing varactor CR603 to also function as the modulator. When a high impedance is applied to U3801, pin19, the VCO is operating in battery saver mode. In this case, both the receive and transmit oscillators as well as the receive transmit and prescaler buffer are turned off. 5V Level Shifter Network AUX3 (U201 Pin 2) AUX4 (U201 Pin 3) TRB_IN Pin 20 Rx-SW Tx-SW (U201 Pin 28) Steer Line Voltage (VCTRL) Pin 19 Pin 7 TX/RX/BS Switching Network Pin 13 Pin 3 Vcc-Superfilter Presc Pin 12 LO RF INJECTION Pin 8 RX RX RX Tank RX VCO Circuit TX Tank TX VCO Circuit Rx Active Bias Matching Network Pin 14 Pin 6 VCC Buffers Pin 16 TX U201 Pin 32 U600 VCOBIC Pin 4 Collector/RF in Pin 5 Prescaler Out Tx Active Bias TX Low Pass Filter (U201 Pin 28) Pin 10 TX RF Injection Pin 15 Attenuator Vsens Circuit Pin 18 Vcc-Logic Pin 2 Rx-I adjust Pin 1 Pins 9,11,17 Tx-I adjust (U201 Pin 28) Figure 3-14. 700 MHz VCO Block Diagram Theory of Operation 3-17 3.11 Trunked Radio Systems Trunked systems allow a large number of users to share a relatively small number of frequencies or repeaters without interfering with each other. The airtime of all the repeaters in a trunked system is pooled, which maximizes the amount of airtime available to any one radio and minimizes channel congestion. A benefit of trunking is that the user is not required to monitor the system before transmitting. 3.11.1 LTR® Trunked Systems LTR is a transmission based trunking protocol developed by the E. F. Johnson Company for primarily single site trunking applications. In transmission trunking, a repeater is used for only the duration of a single transmission. Once a transmission is completed, that repeater becomes available to other users. 3.11.2 PassPort® Trunked Systems PassPort is an enhanced trunking protocol developed by Trident Microsystems that supports wide area dispatch networking. A network is formed by linking several trunked sites together to form a single system. This offers users an extended communication coverage area. Additionally, users with PassPort can seamlessly roam among all sites within the network. Seamless roaming means that the radio user does not have to manually change the position on the radio when roaming from site-to-site. All 200 MHz and 700 MHz models feature PassPort Trunking operation, and the standard keypad board is replaced with the PassPort Trunking Controller Board (PTCB). This board also provides advanced voice storage features. Refer to Figure 3-2 for connector and signal routing from, to and through the Radio, PTCB and Liquid Crystal Display (LCD) sub-systems. 3.11.2.1 Power Supplies The radio supplies regulated Vdd of 3.3 VDC. This is used to power the Low Speed Data Filter and Voice Storage circuits. The radio also supplies Switched Battery Voltage (SWB+). U612 regulates the SWB+ to 3.3V which is applied to the PTCB microcontroller U601. A filtered voltage (Vdda) of Vdd/2 is developed by U603-4 and is used to supply a clean reference bias for the Low Speed Data filter and Voice Storage circuits. U610 regulates the SWB+ voltage to 3.3V which is applied to the PTCB Voice Storage IC, U611, as well. 3.11.2.2 Microcontroller (MCU) PassPort Trunking operation is managed by the reprogrammable FLASH ROM based microcontroller (U601). The MCU clock oscillator uses 7.9488 MHz crystal Y601 as a stable resonator. The PTCB communicates with the main radio microcontroller by attaching to the same Serial Peripheral (SPI) bus that passes though the PTCB to the LCD on the CLK, DATA, RDY, and MISO lines. The OPT_EN line is strobed low only for communications with U601. The MCU includes an on-chip Analog to Digital Converter (ADC). The received and filtered subaudible low speed trunking data waveform is applied to one of the ADC inputs. The software in the MCU decodes and acts upon the trunking data. The MCU includes a Digital to Analog Converter (DAC). As required, the MCU software generates appropriate PassPort Low Speed Trunking Data waveforms. These are applied to the Low Speed Data Filter and then to the radio transmitter modulation point. The amplitude of this waveform and the resulting transmitted deviation is controlled by software. 3-18 Theory of Operation 3.11.2.3 Low Speed Data Filter This analog circuitry is a 4 pole, 150 Hz cutoff low pass filter comprised of U603-1, U603-2 and associated passive components. In receive mode, it removes noise and voice band signals leaving only the low speed data waveform which is applied to the ADC input of the MCU. U608-4 isolates the receive signal from the filter in transmit mode. When the radio is transmitting PassPort data, the MCU DAC low speed data waveform is applied to the input of the filter which removes harmonics that would interfere with voice and applies the resulting sub-audible data to the radio transmitter modulation point. 3.11.2.4 Keyboard/PassPort Option Board Circuit The keyboard/PassPort Option Board consists of a matrix of key switches and resistors as described in section 3.3. U605-2 monitors the column voltage and applies an interrupt signal to the radio microcontroller when any key is pressed. 3.11.2.5 BackLight Driver and LED's The logic level signal from the radio microcontroller is translated via Q611 and applied to Q610 which uses Switched Battery Voltage (SWB+) to operate the keypad backlight LED’s. 3.11.2.6 Voice Storage The Voice Storage (VS) can be used to store audio signals coming from the receiver or from the microphone. Any stored audio signal can be played back over the radio’s speaker or sent out via the radio’s transmitter. The PTCB hosts the Voice Storage circuitry. Voice Storage IC U611 provides all the required functionality and is powered from the regulated 3.3 volts from U610. The µP controls U611 via SPI bus lines CLK (U611-8), DATA (U611-10) and MISO (U611-11). To transfer data, the µP first selects the U611 via line VS CS and U611 pin 9. Then the µP sends data through line DATA and receives data through line MISO. Pin 2 (RAC) of U611 indicates the end of a message row by a low state for 12.5 ms and connects to µP pin 65. A low at pin 5 (INT), which is connected to µP pin 55, indicates that the Voice Storage IC requires service from the µP. Audio, either from the radio’s receiver or from one of the microphone inputs, emerges from the ASFIC CMP (U404) at pin 43, through switch U608-1 that is selected by the µP via ASFIC CMP pin 5 (DACR) and then enters the voice storage IC U611 at pin 25. During playback, the stored audio emerges from U611 at pin 20. To transmit the audio signal, it is fed through resistive divider R657 / R658, through switch U608-3 and through line EXT MIC. When this path is selected, the audio signal enters the ASFIC CMP at pin 48 and is processed like normal transmit audio. To play the stored audio over the radio’s speaker, the audio from U611 pin 20 is buffered by op-amp U605-1, through switch U608-2 and fed via line FLAT RX SND to ASFIC CMP pin 10 (UIO). In this case, this ASFIC CMP pin is programmed as input and feeds the audio signal through the normal receiver audio path to the speaker or handset. Switches U608-2 and U608-3 are controlled by the µP via ASFIC CMP pin 6 (DACG) and feed the stored audio only to the ASFIC CMP port UIO when it is programmed as input. 4-1 Chapter 4 Maintenance 4.1 Introduction This chapter of the manual describes: • • • 4.2 Preventive maintenance Safe handling of CMOS devices Repair procedures and techniques Preventive Maintenance The radios do not require a scheduled preventive maintenance program; however, periodic visual inspection and cleaning is recommended. 4.3 Inspection Check that the external surfaces of the radio are clean, and that all external controls and switches are functional. It is not recommended to inspect the interior electronic circuitry. 4.3.1 Cleaning The following procedures describe the recommended cleaning agents and the methods to be used when cleaning the external and internal surfaces of the radio. External surfaces include the front cover, housing assembly, and battery case. These surfaces should be cleaned whenever a periodic visual inspection reveals the presence of smudges, grease, and/or grime. NOTE Internal surfaces should be cleaned only when the radio is disassembled for servicing or repair. The only recommended agent for cleaning the external radio surfaces is a 0.5% solution of a mild dishwashing detergent in water. The only factory recommended liquid for cleaning the printed circuit boards and their components is isopropyl alcohol (70% by volume). ! CAUTION: The effects of certain chemicals and their vapors can have harmful results on certain plastics. Aerosol sprays, tuner cleaners, and other chemicals should be avoided. 1. Cleaning External Plastic Surfaces The detergent-water solution should be applied sparingly with a stiff, non-metallic, short-bristled brush to work all loose dirt away from the radio. A soft, absorbent, lintless cloth or tissue should be used to remove the solution and dry the radio. Make sure that no water remains entrapped near the connectors, cracks, or crevices. 2. Cleaning Internal Circuit Boards and Components Isopropyl alcohol may be applied with a stiff, non-metallic, short-bristled brush to dislodge embedded or caked materials located in hard-to-reach areas. The brush stroke should direct the dislodged material out and away from the inside of the radio. Make sure that controls or tunable components are not soaked with alcohol. Do not use high-pressure air to hasten the drying process since this could cause the liquid to collect in unwanted places. Upon completion of the cleaning process, use a soft, absorbent, lintless cloth to dry the area. Do not brush or apply any isopropyl alcohol to the frame, front cover, or back cover. 4-2 Maintenance NOTE Always use a fresh supply of alcohol and a clean container to prevent contamination by dissolved material (from previous usage). 4.4 Safe Handling of CMOS and LDMOS Complementary metal-oxide semiconductor (CMOS) and lateral diffusion metal oxide semiconductor (LDMOS) devices are used in this family of radios. Their characteristics make them susceptible to damage by electrostatic or high voltage charges. Damage can be latent, resulting in failures occurring weeks or months later. Therefore, special precautions must be taken to prevent device damage during disassembly, troubleshooting, and repair. Handling precautions are mandatory for the circuits and are especially important in low humidity conditions. DO NOT attempt to disassemble the radio without first referring to the CMOS CAUTION paragraph in the Disassembly and Reassembly section of the basic manual (See Chapter 3). 4.5 General Repair Procedures and Techniques • Parts Replacement and Substitution When damaged parts are replaced, identical parts should be used. If the identical replacement component is not locally available, check the parts list for the proper Motorola part number and order the component from the nearest Motorola Communications parts center listed in the “Piece Parts” section of this manual (See Chapter 1). • Rigid Circuit Boards The family of radios uses bonded, multi-layer, printed circuit boards. Since the inner layers are not accessible, some special considerations are required when soldering and unsoldering components. The printed-through holes may interconnect multiple layers of the printed circuit. Therefore, care should be exercised to avoid pulling the plated circuit out of the hole. When soldering near the 20-pin and 40-pin connectors: • • • • avoid accidentally getting solder in the connector. be careful not to form solder bridges between the connector pins. closely examine your work for shorts due to solder bridges. Flexible Circuits The flexible circuits are made from a different material than the rigid boards and different techniques must be used when soldering. Excessive prolonged heat on the flexible circuit can damage the material. Avoid excessive heat and excessive bending. For parts replacement, use the ST-1087 Temperature-Controlled Solder Station with a 600-700 degree tip, and use small diameter solder such as ST-633. The smaller size solder will melt faster and require less heat to be applied to the circuit. To replace a component on a flexible circuit: • • • grasp the edge of the flexible circuit with seizers (hemostats) near the part to be removed. pull gently. apply the tip of the soldering iron to the component connections while pulling with the seizers. Do not attempt to puddle out components. Prolonged application of heat may damage the flexible circuit. Maintenance • • 4-3 Chip Components Use either the RLN-4062 Hot-Air Repair Station or the Motorola 0180381B45 Repair Station for chip component replacement. When using the 0180381B45 Repair Station, select the TJ-65 minithermojet hand piece. On either unit, adjust the temperature control to 700 degrees F. (370 degrees C), and adjust the airflow to a minimum setting. Airflow can vary due to component density. To remove a chip component: • Use a hot-air hand piece and position the nozzle of the hand piece approximately 1/8” (0.3 cm) above the component to be removed. • Begin applying the hot air. Once the solder reflows, remove the component using a pair of tweezers. • • Using a solder wick and a soldering iron or a power desoldering station, remove the excess solder from the pads. To replace a chip component using a soldering iron: • Select the appropriate micro-tipped soldering iron and apply fresh solder to one of the solder pads. • Using a pair of tweezers, position the new chip component in place while heating the fresh solder. • Once solder wicks onto the new component, remove the heat from the solder. • • Heat the remaining pad with the soldering iron and apply solder until it wicks to the component. If necessary, touch up the first side. All solder joints should be smooth and shiny. To replace a chip component using hot air: • Use the hot-air hand piece and reflow the solder on the solder pads to smooth it. • Apply a drop of solder paste flux to each pad. • Using a pair of tweezers, position the new component in place. • Position the hot-air hand piece approximately 1/8” (0.3 cm) above the component and begin applying heat. • • • Once the solder wicks to the component, remove the heat and inspect the repair. All joints should be smooth and shiny. Shields Removing and replacing shields will be done with the R1319A station with the temperature control set to approximately 415°F (215°C) [445°F (230°C) maximum]. To remove the shield: • Place the circuit board in the R1319A holder. • Select the proper heat focus head and attach it to the heater chimney. • Add solder paste flux around the base of the shield. • Position the shield under the heat-focus head. • Lower the vacuum tip and attach it to the shield by turning on the vacuum pump. • Lower the focus head until it is approximately 1/8” (0.3 cm) above the shield. • Turn on the heater and wait until the shield lifts off the circuit board. • Once the shield is off, turn off the heat, grab the part with a pair of tweezers, and turn off the vacuum pump. • • Remove the circuit board from the R1319A circuit board holder. To replace the shield: • Add solder to the shield if necessary, using a micro-tipped soldering iron. 4-4 Maintenance • Next, rub the soldering iron tip along the edge of the shield to smooth out any excess solder. Use solder wick and a soldering iron to remove excess solder from the solder pads on the circuit board. • Place the circuit board back in the R1070’s circuit board holder. • Place the shield on the circuit board using a pair of tweezers. • Position the heat-focus head over the shield and lower it to approximately 1/8” (0.3 cm) above the shield. • Turn on the heater and wait for the solder to reflow. • Once complete, turn off the heat, raise the heat-focus head and wait approximately one minute for the part to cool. • Remove the circuit board and inspect the repair. No cleaning should be necessary. 4.6 Recommended Test Tools Table 4-1. lists the recommended tools used for maintaining this family of radios. These tools are also available from Motorola. Table 4-1. Recommended Test Tools Motorola Part Number Description Application RSX4043 Torx Driver Tighten and remove chassis screws. 6680387A70 T-6 Torx Bit Removable Torx driver bit. R1453A Digital readout solder station Digitally controlled soldering iron. 0180386A78 Illuminated magnifying glass with lens attachment. 0180386A82 6684253C72 6680384A98 1010041A86 Anti-static grounding kit Straight prober Brush Solder (RMA type), 63/37, 0.5mm diameter 1 lb. spool SMD tool kit (included with R1319A) Used during all radio assembly and disassembly procedures. R1319A (110V) ChipMaster Surface Mount Removal and assembly of surface-mounted integrated circuits and shields includes 5 nozzels. or R1321A(220V) Rework Station R1364A Digital Heated Tweezer System Chip component removal. R1427A Board Preheater Reduces heatsink on multi level boards. 8880309B53 Rework Equipment Catalog Contains application notes, procedures and technical rework equipment. 1080303E45 Replacing the Circuit Board Fuse 4.7 3 SH322 C343 C346 C383 C357 C390 C359 C315 C310 C358 R344 R303 C309 C306 L305 L340 Q111 R170 3 4 C316 C344 C361 C360 R350 L314 C380 SH302 CR304 C313 C172 R3306 L307 CR305 R172 C338 C318 CR105 R3222 L330 R130 R131 R311 R312 SH304 CR306 C170 E101 C3227 C3219 R3219 L3221 C3221 C3228 C3339 C3315 R3301 RT3301 R3324 C3230 R3220 C3244 C3243 12 1 48 13 C3223 CR3302 C3229 C3226 U3220 C3325 C3324 C3239 36 37 24 25 C3241 L3303 C150 C503 C128 C130 C123 C152 C138 C151 R132 CR501 R109 C133 L505 SH242 C278 CR3301 C535 B501 L3519 CR241 C3508 C3336 C503 F501 3 2 1 U3502 17 16 SH202 C522 R201 C219 R202 C234 C232 C243 C245 R242 C263 C224 U201 C298 4 3 C372 Q310 R331 C3823 VR442 C373 C254 C523 C208 R281 C265 3 4 U211 R204 C204 25 13 C371 R330 Y3762 R3703 2 C252 C3708 R3705 VR442 D3761 C3751 C3705 R3702 C3703 D3701 C3701 R3704 C3702 13 12 1 C3734 48 R3726 20 R3832 R3831 L3816 C3815 R3829 C3827 R3830 C3725 R3812 U3801 10 11 R3816 C3806 C3816 C3818 R3817 R3818 C3812 L3813 1 U3701 L3812 R3805 L3826 C279 C264 C223 37 1 C3803 R3804 R3803 36 37 24 25 R349 L281 VR441 SH3702 C3735 R3763 CR501 C3726 SH3802 R3801 C3801 VR441 L261 U248 C250 C246 R241 VIEWED FROM SIDE 2 C3337 C3317 R3320 9 C437 3 R460 C410 C409 C408 R415 C433 R462 C434 C431 1 37 R460 3 SH402 C436 C437 C440 R436 R420 C481 C479 R475 R419 R426 R419 51 SH403 U404 R463 R415 36 37 48 1 C411 C440 C434 R462 C433 C431 SH403 R445 C479 C407 R436 C446 R475 C408 R434 C409 C410 R400 25 13 C430 SH402 3 4 50 75 R432 R457 10 11 L411 R409 R431 C475 U420 E405 E404 E402 E406 C458 C466 C442 E400 C459 RK DATE CHECKER DATE DATE C445 ENGINEER 23/Nov/1998 DWG. NO. PROGRAM B ISS. REVISION DISK RLSE. ) ) RLSE. ( O.K. AS IS O.K. AS MARKED ( CHECK ONE ZWG0130073 CORRECTED AS MARKED Illustrator C484 C442 C483 R473 VR448 E400 C459 C458 C466 C449 C463 E401 E403 E402 E406 E404 E405 LETTERING SIZE: REQUIRES: EDITOR DATE WARIS VHF RF Board 8486062B12D BOT SIDE ILLUSTRATOR 25 1 100 R457 R409 L411 C445 ZWG0130073-B C477 11 10 C478 C476 C450 U420 C475 R471 C476 R411 C456 R472 1 5 R423 R431 3 4 1 20 C447 R424 C453 U409 C450 Q410 1 20 R472 R423 R424 U409 C416 C447 R400 R461 C481 25 24 13 12 C415 C451 C430 U404 C414 R471 E403 4 5 S502 S501 C3240 SH3202 C3236 R3224 C3235 C3237 R3223 SH3301 C3323 D3301 R3303 C241 R3561 R3570 25 24 C3509 C3507 C3506 C3566 8 R3567 32 1 C456 R411 Q410 26 1 C345 C3322 U301 C3302 C3303 C3305 C3304 L3301 R3305 R3519 C3515 C3562 R3564 C3561 C3563 R3565 C3565 C436 FL401 CR411 2 3 2 J101 4 5 8 2 C C348 C3326 C3516 TP3502 C420 Q302 H3501 C3568 C293 C330 C3564 C3569 R3566 VR439 C3560 R461 CR203 C218 C207 C277 C201 C231 C206 C296 3 C258 4 VR506 R233 C382 C3526 C326 R3571 Figure 4-1. Circuit Board Fuse Locations 4 4 C J3501 R313 R343 R3572 700 MHz Board 200 MHz Board L410 R473 R231 R232 2 F501 C449 C463 E401 VR448 VR446 VR445 VR432 R432 C453 C452 C340 25 37 C311 R347 L331 C355 C336 R3573 C420 C421 VR433 L410 C416 C422 C451 C448 C447 C422 2 3 4 3 L3523 VR432 VR433 C448 C452 L303 R463 R414 Q416 U410 R425 C435 R445 R449 76 C421 C415 C407 R434 C419 C414 Fuse F501 R420 R413 C419 CR411 U410 R3760 R254 R251 C255 R413 FL401 C435 R414 R426 Q416 R425 C3763 R3761 CR243 CR242 U210 R252 CR251 C3709 C3704 C411 R449 D3702 L3731 C259 R332 C202 C3731 L251 C3733 C3707 20 11 C3813 U241 C3732 R3825 R3824 C3821 R3826 R3806 R3808 1 R245 10 C281 C3761 R244 R111 C295 VR506 L242 VR439 R3727 L505 C3762 R3762 B501 L112 C134 3 C135 1 9 1 C244 R112 R110 L3701 C3755 C3802 R3222 L241 R3807 C3804 C3727 Q3801 C3811 L3811 17 25 R315 L3308 C242 L3801 L3809 C3808 C3805 C3810 R3811 R3802 C3809 R3562 S502 S501 J3502 2 Q3561 C3211 C126 C105 C3218 R3319 C337 L306 C329 R307 H101 C327 R329 R102 R3221 C174 R3563 U102 U3503 C3220 C3238 C3316 C173 Q3301 C317 R3304 C341 CR303 C334 C314 8 C 2 13 1 R133 C395 C312 C132 C3321 R306 R3315 R3307 R3314 C339 C108 C342 C321 C 4 C347 P100 R340 C307 R328 C356 C3224 C3234 L304 C3232 R305 C3242 C3233 Q301 R304 R101 C3231 C3301 C378 R3569 4-5 Maintenance In cases where the radio fails to turn on when power is applied, the circuit board fuse should always be checked as a probable cause of the failure. The locations of the fuse for both the UHF and VHF boards are shown in Figure 4-1.The radio must be disassembled to replace the fuses as described inthe Basic Service Manual (see Chapter 1 - Related Documents), then the circuit board separated from the radio chassis as described in the paragraphs that follow. J102 4-6 4.8 Maintenance Removing and Reinstalling the Circuit Board Both the 200MHz and 700 MHz circuit boards are removed from the radio chassis in the following manner: 1. Refer to the Basic Service Manual (see Chapter 1 - Related Documents) for radio disassembly, then use a Torx driver and a T-6 bit to remove the four Torx screws shown in Figure 4-2. 2. Lift the circuit board out of the radio chassis, then remove and discard the thermal pad located between the circuit board and chassis. 3. After repairs, replace the thermal pad (Motorola P/N 7580556Z01) then reinstall the circuit board into the radio chassis. 4. Reinstall and tighten the four Torx screws to secure the circuit board to the chassis. 5. Refer to the Basic Service Manual to reassemble the radio. T-6 Torx screw locations R410 32 PB504 PB502 PB501 R345 R346 R320 C364 R322 C512 TP415 C166 L114 C131 R507 R502 C305 C514 C511 C303 2 PB505 SH100 L104 C106 L102 L101 C140 C102 CR101 C112 L116 CR102 C107 3 C103 R120 Q110 R173 C171 C113 R171 L115 L107 C110 C125 C122 L113 C129 C165 R161 C161 16 R104 C119 3 9 2 R103 C116 C117 1 L105 L109 C127 U101 C114 C271 C276 R333 C374 CR503 R501 C520 C115 C118 R108 R107 C160 8 R106 C121 L160 L243 L108 SH101 C120 4 3 C289 R260 C286 C285 R253 R243 L271 L321 R339 C386 R402 Q400 C401 R401 R405 VR443 C273 L282 Q241 L273 4 3 R302 R301 CR301 R342 3 4 L302 C308 CR302 C304 CR308 6 C381 6 L309 Q502 SH301 C302 R317 R336 T301 C319 TP202 C169 TP406 R248 C370 C272 R447 R448 R406 C400 8 C247 C248 C513 C333 L310 R308 C320 C375 C230 L232 C238 C211 Q261 3 4 3 Q417 CR412 CR413 R421 L400 5 L253 R403 R476 U400 R427 C492 VR434 C253 C403 4 R407 C491 VR450 C354 R319 RT300 R327 C322 R310 T302 R348 C301 C402 R477 C441 R446 R481 C467 R450 J403 C493 C490 20 Q403 3 4 C495 C494 Q505 C350 R505 L301 SH241 C251 CR440 C480 Q405 C497 C496 R416 C482 L401 VR447 C471 VR449 C473 C472 22 Q320 Q315 R318 SH401 1 R506 C385 C353 C384 R355 TP410 21 L332 L325 R324 VR300 C391 R326 C323 4 TP302 C203 R309 3 SH303 R255 R256 C213 VR501 C363 C352 C396 L202 L201 C229 C297 4 3 4 3 C214 C292 C257 RT400 C260 Q210 CR310 C362 C351 C104 C444 Q316 C291 C235 C217 R408 R435 C443 L311 SH321 R321 R325 C349 C233 C427 C428 CR201 R492 C424 Q260 R478 C212 C429 R428 R429 1 8 C228 4 16 U407 5 1 TP401 TP402 U247 L203 C426 C425 40 C324 C220 22 C210 Radio chassis C294 C432 U406 SH201 1 7 R335 R338 R334 R314 RT301 C328 C325 TP201 R316 R351 B503 B504 C397 FL301 U405 J400 C521 R300 C502 R352 C505 VR440 SH323 3 FL201 C109 C101 R418 17 C331 E408 PB503 R437 21 8 VR444 E407 C423 SH400 E409 C141 L106 C111 TP405 Figure 4-2. Circuit Board Removal and Reinstallation 4.9 Power Up Self-Test Error Codes Turning on the radio starts a self-test routine that checks the RAM, ROM checksum, EEPROM hardware and EEPROM checksum. If these checks are successful, the radio generates two highpitched self-test pass tones. If the self-test is not successful, one low-pitched tone is heard. Radios with displays are able to display the error codes. The displayed error codes and related corrections are as follows: If the error code displayed is ... Then, there is a ... To correct the problem ... “RAM TST ERROR” RAM test failure. retest the radio by turning it off and turning it on again. If message reoccurs, replace RAM (U405). “ROM CS ERROR” wrong ROM checksum. replace ROM (U406). “EEPRM HW ERROR” codeplug structure mismatch or non existence of codeplug. reprogram codeplug with correct version and retest radio. If message reoccurs, replace EEPROM (U407). “EEPRM CS ERROR” wrong codeplug checksum. reprogram codeplug. Maintenance 4-7 If the error code displayed is ... No Display Then, there is a ... improperly connected display module or damaged display module. To correct the problem ... check connection between main board and display module or replace with new display module. For LTR Models: Then, there is a ... If the error code displayed is ... To correct the problem ... ESN BAD defective PTCB return to factory for PTCB replacement. AppCode Fail defective PTCB firmware reflash PTCB firmware. EER: Watchdog firmware failure restart radio Unprogrammed programming error use CPS to properly program radio and PTCB. ERROR: NO PTG no primary talk group use CPS to program zone with a Primary Talk Group. Backdoor --- turn radio off and restart. 4-8 Maintenance 4.10 200 MHz Troubleshooting Charts MCU Check PTT Press PTT. Red LED does not light up INT AUDIO NO J403 Audio at Pin 2 & Pin 3 Audio at YES Audio PA (U420) input (U447) YES NO PTT U409 Pin 53 low? Check Audio PA (U420) YES NO Check PB504 Audio from Pin 41 ASFIC, U404? Check Spk. Flex Connection Power Up Alert Tone OK? Press PTT Q502-2 High? NO NO Audio at Pin 2 U404? U409 Pin 90 EXTAL= 7.3728 MHz? Check Q502-2 voltage Check ASFIC U404 NO Replace Speaker YES Read Radio OK? YES LED should light up LED Q502,R501 OK? U3701 Pin 19 16.8 MHz NO Check Setup YES NO Radio could not PTT externally NO Reprogram the correct data. See FGU Troubleshooting No Replace Faulty Component J403 OPT_SEL_1 & OPT_SEL_2 Pin 8 & 9 low? EXT SPKR Speaker OK? YES YES EXT PTT NO YES No Check audio buffer U2000 and IFIC U3101 Before replacing MCU, check SPI clock, SPI data, and RF IC select YES Not able to program RF Board ICs YES J403 Pin 9 low? NO Pin 8 high? NO Check Accessories U409 YES Pin 52, 6 low? Check Accessories YES ASFIC U404 Pin 14 & 15 high? NO NO Check U404 YES 5V at U3711 Pin 4? 3.3V at U3201 Pin 5? 3.3V at U400 Pin 1? NO 7.5V at Pin 3/5 U3711? 7.5V at Pin 1 U3201? 7.5 V at Pin 8 U400? NO YES YES Check MCU U409 Reset Pin 94 High? See FGU Troubleshooting chart NO Check Q400 Replace U3711/ U3201/U400 Check any short to SWB+, Vdda or Vddd YES MCU is OK YES Check U420 Audio PA Troubleshooting Flow Chart for Controller Maintenance 4-9 START Bad SINAD Bad 20dB Quieting No Recovered Audio Audio at pin 8 of U3101? Yes Check Controller No Induce or inject 1st IF into XTAL Filter IF Freq: 44.85 MHz Yes Audio heard? B No Check 2nd Voltage at U3101 Pin 4 Yes B Level approx. +6 dBm? No Check Y3200. If OK check/replace U3101 Troubleshooting Flow Chart for Receiver (Sheet 1 of 2) 4-10 Maintenance B Inject RF into J3501 Yes IF Signal at C3281? Trace IF signal from C3200 to Q3200. Check for bad XTAL filter. Q3200 collector OK? IF signal present? No Yes RF Signal at T3301? 1st LO O/P OK? (+5 dBm at T3302 Pin 6?) Locked? No No No Check FGU Yes Before replacing U3101, check U3101 voltages; trace IF signal path Check T3301, T3302, CR3301 Yes Yes Check filter between RF Signal at Q3302 & T3301 C3353? Check for 2.9 VDC @ Q3200-C Yes A No Yes RF Signal at Check RF amp (Q3302) C3346? Stage. Is 5V supply present? No or weak RF RF Signal at C3341? No Yes Check filter between C3341 & Q3302 No Yes A No Check U3711 Check harmonic filter L3531 & L3532, C3532 and ant. switches D3521, D3551, L3551 & associated components. Troubleshooting Flow Chart for Receiver (Sheet 2 of 2) Maintenance 4-11 START No Power Is There B+ Bias for Ant switch Yes Yes Is TX Current normal? No Check U3502 Pin 32 voltage, R3572-3, etc. Low No Is Control Voltage High or Low Check PCIC High Check Drive to Module 1. Check Pin Diodes 2. Check Harmonic Filter Is Drive OK? Inspect/Repair Tx. Output Network Is Power OK? Yes No Yes Inspect PA Network/ Check Power Out of U3501 at Cap C3512 Is Power OK? Yes Done No Done Replace U3501 Is Power OK? Yes Done No Replace Q3501 Troubleshooting Flow Chart for Transmitter No Troubleshoot VCO 4-12 Maintenance 3.3V at U3701 pins 5, 20, 34 & 36 Start Check D3701, D3702, U3701, C3701 - C3707 NO Correct Problem NO Check U3201, L3731 YES Visual check of the Board OK? YES YES 5V NO at pin 6 of D3701 Is U3701 Pin 47 approx. 13.3VDC? NO NO YES Check L3701, R3701 Check R3829 YES YES Are signals at Pin’s 14 & 15 of U3701? Is 16.8MHz signal at U3701 pin 23? NO YES Replace U3701 NO Check 5V Regulator U3711 NO Is U3801 Pin 19 <0.7 VDC in RX & >4.3 VDC in TX? +5V at U3701 Pin’s 13 & 30? Is 16.8MHz Signal at U3701 Pin 19? Check Y3762 and associated circuitry NO Are Waveforms at Pins 14 & 15 triangular? NO YES YES Is U3701 Pin 28 AT 4.54 VDC? Is U3701 pin 2 at >3V in Tx and <0.7V in Rx? YES YES NO NO NO NO Replace U3701 Is there a short between Pin 47 and Pins 14 & 15 of U3701? Check programming lines between U409 and U3701 Pins 7,8 & 9 YES YES NO Remove Shorts Check uP U409 Troubleshooting Chart Is RF level at U3701 Pin 32 >-30 dBm? If R3727, C3726 & C3727 are OK, then see VCO troubleshooting chart NO Do Pins 7,8 & 9 of U3701 toggle when channel is changed? YES Is information from µP U409 correct? YES Replace U3701 YES Are C3724, C3723, R3721, R3722, R3723 OK? NO Replace or resolder necessary components YES Replace U3701 Troubleshooting Flow Chart for Synthesizer Maintenance 4-13 START Change U3801 No L3831, L3832, L3833 O/ C? Yes Is RX LO signal present? Change L3831, L3832 No A Yes Yes No Is TRB Yes (U3801 Pin 19) 3.2V in TX Mode? Pin 10 >1V? No Tx Carrier? Yes No VCO OK Check R3811, L3811 for dry joint or faulty AUX 3 High in TX Mode? Yes Check R3829 No Change L3821, L3822 & L3823 Yes Check U3701 Pin 2 for 3.2V A Is U3801 Pin 19 0V in RX Mode? Yes V ctrl 0V or 13V? No Yes L3821, L3822, L3823 Open Circuit? No No Change U3801 AUX 3 Low? No Yes Change U3801 Troubleshooting Flow Chart for VCO Change U3701 RF Signal at U3801 Pin 8 No Yes Troubleshoot Q3802 and associated circuitry 4-14 Maintenance 4.11 700 MHz Troubleshooting Charts MCU Check PTT Press PTT. Red LED does not light up INT AUDIO J403 Audio NO at Pin 2 & Pin 3 Audio at YES AudioPA (U420) input (U447) YES NO PTT U409 Pin 53 low? Check Audio PA (U420) YES NO Audio from Pin 41 ASFIC, U404? Check Spk. Flex Connection Power Up Alert Tone OK? Check PB504 Press PTT Q502-2 High? NO NO Audio at Pin 2 U404? U409 Pin 90 EXTAL= 7.3728 MHz? Check Q502-2 voltage Check ASFIC U404 NO Replace Speaker YES Read Radio OK? YES LED should light up LED Q502,R501 OK? U201 Pin 19 16.8 MHz NO YES NO Radio could not PTT externally NO Check Setup Reprogram the correct data. See FGU Troubleshooting No Replace Faulty Component J403 OPT_SEL_1 & OPT_SEL_2 Pin 8 & 9 low? EXT SPKR Speaker OK? YES YES EXT PTT NO YES No Check audio buffer U851 and IFIC U350 Before replacing MCU, check SPI clock, SPI data, and RF IC select YES Not able to program RF Board ICs YES J403 Pin 9 low? NO Pin 8 high? NO 5V at U202 Pin 6? 3.3V at U400 Pin 1? 3.3V at U203 Pin 5? Check Accessories U409 YES Pin 52, 6 low? Check Accessories YES ASFIC U404 Pin 14 & 15 high? NO NO Check U404 YES NO 7.5V at Pin 3/5 U202? 7.5V NO at Pin 1 U400? 7.5V at Pin 1/3 U203? YES YES Check MCU NO See FGU Troubleshooting chart U409 Reset Pin 94 High? Check Q400 Replace U202/U404/ U203 Check any short to SWB+, Vdda or Vddd YES MCU is OK YES Check U420 Audio PA Troubleshooting Flow Chart for Controller Maintenance 4-15 START Bad SINAD Bad 20dB Quieting No Recovered Audio Audio at pin 8 of U350? Yes Check Controller No Induce or inject 1st IF into XTAL Filter IF Freq: 73.35 MHz Yes Audio heard? B No Check 2nd Voltage at U350 Pin 4 Yes B Level Approx. +6 dBm? No Check Y350. If OK, check/replace U350. Troubleshooting Flow Chart for Receiver (Sheet 1 of 2) 4-16 Maintenance B Inject RF into J101 IF Signal at L304? Trace IF signal from L304 to Q350. Check for bad XTAL filter Yes Q350 collector OK? IF signal present? No Yes RF Signal at T301? 1st LO O/P No OK? (+8 dBm Check FGU at T302 Pin 6?) Locked? No Yes Yes RF Signal at C308? No Yes Before replacing U350, check U350 voltages; trace IF signal path Check T301, T302, and CR301 Check filter FL301 and associated circuitry Check for 3.0VDC @ Q350-C Yes A No Yes Check RF amp (Q301) RF Signal at Stage C303? No Is 5V supply present? No or weak RF Yes Check filter FL300 & RF Signal at associated circuitry C300? Yes A No Check U202 No Check harmonic filter L101 & L102 and antenna switch CR101, CR102, L103, and associated components Troubleshooting Flow Chart for Receiver (Sheet 2 of 2) Maintenance 4-17 START No Power Is There B+ Bias for Ant switch Yes Yes Is TX Current normal? No Check U102 Pin 32 voltage, R101, R102, etc. Low No Is Control Voltage High or Low Check PCIC High Check Drive to Module 1. Check Pin Diodes 2. Check Harmonic Filter Is Drive OK? Inspect/Repair Tx. Output Network Yes No Inspect PA Network/ Check Power Out of U101 at Cap C131 Is Power OK? Yes Is Power OK? Yes Done No Done Replace U101 Is Power OK? Yes Done No Replace Q101 Troubleshooting Flow Chart for Transmitter No Troubleshoot VCO 4-18 Maintenance 3.3V at U201 pins 5, 13, 20, 34 & 36 Start Check CR201-2, C223-5 and associated circuitry. Check U203, L202, etc. YES Visual check of the Board OK? NO Correct Problem NO YES YES 5V NO at R203 & R204 Is U201 Pin 47 approx. 12.8VDC? NO NO YES YES Is 16.8MHz signal at U201 pin 23? NO YES Replace U201 NO Check L201, etc. Check Q202, etc. YES Check 5V Re g ula t o r U202 Are signals at Pin’s 14 & 15 of U201? NO Is U241 Pin 19 <0.7 VDC in RX & >4.3 VDC in TX? +5V at U201 Pin 30? Is 16.8MHz Signal at U201 Pin 19? Check Y200 and assciated circuitry. NO Are Waveforms at Pins 14 & 15 triangular? NO YES YES YES Is U201 pin 2 at >3V in Tx and <0.7V in Rx YES NO NO Is U201 Pin 28 At 4.54 VDC? NO Replace U201 NO Is there a short between Pin 47 and Pins 14 & 15 of U201? Check programming lines between U409 and U201 Pins 7,8 & 9 YES YES NO Remove Shorts Check uP U409 Troubleshooting Chart Is RF level at U201 Pin 32 >-30 dBm? If L203, C234 & C235 are OK, then see VCO troubleshooting chart NO Do Pins 7,8 & 9 of U201 toggle when channel is changed? YES Is information from µP U409 correct? YES Replace U201 YES Are R213-R215, C241, C243-4, etc. OK? NO Replace or resolder necessary components YES Replace U201 Troubleshooting Flow Chart for Synthesizer Maintenance 4-19 Troubleshoot Q601 and associated circuitry Yes RF signal No at U600 Pin 10? No L253 O/C? Yes START Change U600 Is RX LO signal present? Change L253 No A Yes Yes No Is U600 Pin 10 >1V? Is TRB (U600 Pin 19) 5V in TX Mode? Yes No Tx Carrier? Yes No VCO OK Check R605 & L606 for dry joint or faulty connection. AUX 3 Yes High in TX Mode? Check R655 & Q603 No Check U201 Pin 2 for 3.2V Repair/replace components A No TRB (U600-19) 0V in RX Mode? Yes V ctrl 0V or 13V? No No AUX 4 High? Yes FL600, CR600-1 etc. OK? Yes RF Signal at U600 Pin8? No Change U201 No Yes Yes Change Q603 Troubleshooting Flow Chart for VCO Troubleshoot Q600 & associatd circuitry Change U600 4-20 Maintenance 4.12 PassPort Trunking Troubleshooting Chart Start Check Radio Operation on a Non PassPort Zone with a Conventional Personality without the Option Board Enabled No OK? Yes Check Radio PassPort Programming using CPS Check Switched Battery and Vdd from Radio on PTCB No OK? Yes Check Radio PassPort Programming using CPS Yes Rx Demod on J601-6? No Yes Install and Reprogram a new PassPort Trunking Controller Board No Tx Mod on J601-10? Yes Repair Radio Maintenance 4-21 4.13 Keypad Troubleshooting Chart Disconnect and reconnect 18-pin flex OFF ON End Display IF STILL OFF START Disconnect and reconnect 40-pin flex ON OFF Keypad LED 4-22 Maintenance 5-1 Chapter 5 Schematic Diagrams, Overlays, and Parts Lists 5.1 Introduction This chapter provides schematic diagrams, overlays, and parts lists for the radio circuit boards and interface connections. 5.1.1 Notes For All Schematics and Circuit Boards * Component is frequency sensitive. Refer to the Electrical Parts List for value and usage. 1. Unless otherwise stated, resistances are in Ohms (k = 1000), and capacitances are in picofarads (pF) or microfarads (µF). 2. DC voltages are measured from point indicated to chassis ground using a Motorola DC multimeter or equivalent. Transmitter measurements should be made with a 1.2 µH choke in series with the voltage probe to prevent circuit loading. 3. Reference Designators are assigned in the following manner: Circuit Block Series (200 MHz) Series (700 MHz) 3300 3100-3200 3700 3800 3500 400 400 600, 2000 400 400 500 400, 4000 600 300 350 200 600 100 400 400 850 400 400 500 400, 500 600 Receiver Front End Receiver I-F Frequency Sysnthesizer VCO's Transmitter and Power Control Microprocessor Memory RX Audio Opamp Gain Stage ASFIC Audio Power Amplifier Controls and Indicators Keypad/PassPort Board Interface Keypoad/PassPort Option Board 4. Interconnect Tie Point Legend: CLK = Clock CSX = Chip Select Line MECH_SWB+ or SWB+ = Switched Battery Voltage (7.5V) R5 = Receive Mode 5 V SYN = Synthesizer T5 = Transmit Mode 5V UNSWB+ = Unswitched Battery Voltage (7.5V) Vdda = Regulated 3.3 Volts (for analog) Vddd = Regulated 3.3 Volts (for digital) VSF = Super Filtered (4.5 V) 5-2 Schematic Diagrams, Overlays, and Parts Lists SIDE 1 LAYER 1 (L1) LAYER 2 (L2) LAYER 3 (L3) LAYER 4 (L4) LAYER 5 (L5) LAYER 6 (L6) INNER LAYERS 6-LAYER CIRCUIT BOARD DETAIL VIEWING COPPER STEPS IN PROPER LAYER SEQUENCE SIDE 2 Flex Layout 40 <- TO KP Front Metal View from Top side 8480475Z02 REV A C 98 TO CTRL -> 40 5.2 J100 J200 Figure 5-1. Keypad-Controller Interconnect Flex Schematic Diagrams, Overlays, and Parts Lists 5.2.1 5-3 Keypad/PassPort Controller Interconnect Flex Schematic CONTROLLER J200 KEYPAD J100 EXT_MIC 40 VS_CS 39 SW_B+ Vddd 38 VS_AUDSEL Det_Aud_Snd 36 35 Rx_Aud_Rtn 34 Tx_Aud_Snd Tx_Aud_Rtn 33 Flat_Tx_Rtn Opt_Bd_En 31 30 Rdy/Req 29 Rx_Aud_Snd 28 ON INT_EXT_Vdd Key_Row Key_Col PTT KEY_INT VS_INT RESET LED_EN OFF_BATT_DATA_OUT VS_GAINSEL SrD_Rtn (MISO) SrD_Snd (DATA) R_W LCD_SEL DB0 DB1 DB2 DB3 DB4 DB5 DB6 DB7 A0 SCK_Snd (CLK) VS_RAC Gnd 27 37 32 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 40 EXT_MIC 39 VS_CS 38 SW_B+ 37 Vddd 36 VS_AUDSEL 35 Det_Aud_Snd 34 Rx_Aud_Rtn 33 Tx_Aud_Snd 32 Tx_Aud_Rtn 31 Flat_Tx_Rtn 30 Opt_Bd_En 29 Rdy/Req 28 Rx_Aud_Snd 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 ON INT_EXT_Vdd Key_Row Key_Col PTT KEY_INT VS_INT RESET LED_EN OFF_BATT_DATA_OUT VS_GAINSEL SrD_Rtn (MISO) SrD_Snd (DATA) R_W LCD_SEL DB0 DB1 DB2 DB3 DB4 DB5 DB6 DB7 A0 SCK_Snd (CLK) VS_RAC Gnd FL0830765O Figure 5-2. Keypad/PassPort Controller Interconnect Flex Schematic Diagram 5.2.2 Keypad/PassPort Controller Interconnect Flex Parts List Reference Symbol J100 J200 Motorola Part No. 0980521Z01 0905505Y04 Description Connector, 40 pin Speaker, 20 ohm 5-4 Universal Flex Connector 20 89 B ver 30Z9450848 VIEWED FROM SIDE 1 c FL0830768O J403 C402 M401 Front Metal View From Top Side J415 J413 J411 FL0830767O M400 5.2.3 Schematic Diagrams, Overlays, and Parts Lists J409 J407 J405 J416 J414 J412 J410 J408 J406 J404 Back Metal View From Top Side Figure 5-3. Universal Flex Connector Schematic Diagrams, Overlays, and Parts Lists 5.2.4 5-5 Universal Connector Flex Schematic M400 SPKR_20 J403 20 PIN CONN SPKR_20 1 GND 2 INT_SPK+ 3 INT_SPK- SPKR_20 4 EXT_SPKR+ SPKR_20 5 EXT_SPK- OPT_B+30 6 DPT_B+ 7 EXT_MIC 8 OPT_SEL_2 9 OPT_SEL_1 13 PIN UNIVERSAL CONN EXT_SPKR+ J404 EXT_SPK- J405 OPT_B+ J406 EXT_MIC J407 OPT_SEL_2 J408 OPT_SEL_1 J409 GND J410 RX_DATA J411 TX_DATA J412 10 11 12 13 RSSI J413 RX_AUDIO/TX_AUDIO J414 BOOT_CTRL J415 NC J416 14 15 16 17 18 M401 1 19 20 2 C402 100pF Figure 5-4. Universal Flex Connector Schematic Diagram 5.2.5 Universal Flex Connector Parts List Reference Symbol C402 M400 M401 M401 Motorola Part No. 2113740A55 5085962A02 5013920A04 5005227J08 8480549Z01 Description Cap, 100pF Speaker, 20 ohm Microphone for 5000 and 7000 Series Microphone for 9000 Series Flex, Speaker Microphone GND RX_DATA TX_DATA GND RSSI RX_AUDIO/TX_AUDIO BOOT_CTRL NC MIC GND GND 5-6 Schematic Diagrams, Overlays, and Parts Lists Schematic Diagrams, Overlays, and Parts Lists 5-7 C523 R410 PB503 TP405 TP406 TP415 R3220 C502 C505 FL3204 VR501 C3201 Y3102 R3215 Q3211 C3226 C3224 R3223 C3230 5 C3222 2 R502 C511 3 C514 Q3303 6 3 SH3302 T3301 R3330 4 3 R3318 6 T3302 4 C3724 L3340 C3370 R3331 C3715 C3711 R3721 R3751 C3372 4 2 R3502 PB505 D3551 R3551 1 C3531 L3551 C3535 C3518 C3525 L3518 C3528 C3534 C3524 C3527 R3513 C3519 R3512 R3544 R3548 L3522 SH3501 C3523 L3521 3 Q3501 2 R3547 L3503 R3545 C3502 L3531 C3532 C3546 16 C3505 R3501 R3541 C3541 C3503 9 C3542 R3542 C3543 L3501 R3546 SH3801 U3501 R3505 L3825 1 C3830 C3825 C3824 C3533 D3521 L3513 8 C3836 C3834 C3550 C3514 C3544 L3821 D3821 L3515 R3540 L3504 C3521 C3511 C3512 R3543 C3559 R3821 L3822 C3835 R403 R3822 C3826 R3834 C3831 C3822 L3824 L3831 D3831 C3829 R3835 D3832 R3836 C3833 C3832 R3833 L3511 R3823 L3834 C3842 R456 R448 CR440 R455 R447 CR503 R501 C3547 SH401 R3334 C3513 R3828 L3823 R401 L3281 R3332 C3371 C3504 R405 R3752 TP3301 R3503 C3501 CR413 L400 VR434 C492 R421 CR412 C441 22 R427 L3325 C3361 C520 L3832 C491 20 VR450 Q417 R477 C3722 C403 R406 C490 C402 C400 C493 4 U400 R476 5 8 R402 R450 J403 R407 C467 C3723 R454 Q400 3 4 Q405 C496 C494 R481 C401 C497 C495 Q403 R416 C472 C471 1 R452 C480 C473 21 C3375 C3373 C513 C512 R3333 SH3701 R453 R482 TP410 VR449 L401 VR447 RT400 R451 C443 C3752 C3706 C3754 C3753 SH400 C444 C3843 R435 C424 R408 Q502 R3723 L3833 R492 1 C427 C428 Q505 R505 R3722 Q3721 C3870 R429 U407 8 R478 SH3203 C3746 C3714 C429 R428 R506 C3710 C3745 C3744 TP402 2 C3225 CR3301 16 TP401 U3711 C3713 C3743 4 5 1 C3712 C3742 C426 C425 FL3206 R3216 R3701 C3741 3 R3221 C3220 CR3200 TP3702 R3222 4 R3741 22 40 R3224 6 R3720 TP3701 1 7 PB501 VR440 C3206 Q3200 C3221 4 C601 C603 2 4 FL3201 U2000 C605 3 J400 5 1 C432 U406 U405 R601 8 R604 B504 R615 PB504 C521 B503 R616 R606 C602 R605 R603 R600 21 8 VR444 PB502 C522 C600 17 R602 R437 32 C3281 E407 R418 1 E408 C423 E409 C3530 R3500 L3532 C3536 SH3502 Figure 5-5. 200 MHz Main Board Bottom Side PCB 8486236Z06 5-8 Schematic Diagrams, Overlays, and Parts Lists Figure 5-6. 200 MHz Main Board Top Side PCB 8486236Z06 R3572 R3571 TP3502 C3568 R420 E403 26 51 E401 U409 C463 C436 R463 R414 1 76 Q416 C434 L410 R409 E400 L411 L3731 C3705 C456 R411 R432 C453 R461 R3702 C3734 C3733 R3705 1 C435 D3702 C3709 U3701 37 C448 M300 C474 C445 VR460 SH403 3 4 Q410 M401 C476 VR432 VR433 R430 C415 C478 C450 C452 C411 C446 R434 C451 C440 10 13 C414 C484 U420 R471 L3816 R436 L3813 11 1 1 C3816 R3816 11 R3817 C3818 U404 C409 C410 C442 C477 20 R3831 U3801 10 R3810 R3818 L3870 R473 R431 25 37 C408 R3832 R499 R498 C483 C475 VR448 R475 R424 R472 R423 C422 C416 C481 C447 C421 C420 C419 R413 C479 R425 C407 R445 R449 R3829 20 1 C3570 C3812 L3812 R3811 L3811 C3853 C3810 C3811 R400 C3815 R3824 C3821 L3826 R3830 R3804 R3802 R3801 R3812 R3825 R3803 C3813 R3852 R3826 C3852 R3854 C3849 L3850 C3848 C3827 Q3802 R3855 L3809 C3850 R3569 R3570 Q3561 17 C3823 C3809 C3560 R3573 C3571 VR3502 L3523 M100 R3565 C3565 C3569 R3566 9 C3563 C3526 25 U3502 C3562 J3501 R3562 R3561 1 H3501 R3564 C3566 C3561 R3563 U3503 C3564 C3508 C3509 C3808 R3850 R3519 C3567 C459 R457 C3725 L3519 C3515 C458 R462 R419 C3708 R3726 C4020 C466 R460 C3704 13 R3799 C449 C4021 CR411 D3701 SH3802 VR3501 E402 C431 U410 R3704 C3374 C3516 E406 R415 SH402 C3701 25 C3727 R3727 C3726 C3336 FL401 R3761 4 C3703 C3707 C3731 R3703 C3702 C3755 C503 C3376 R426 C3763 R3760 3 1 Y3761 6 C3732 C3761 R3762 L3701 C3762 3 L3328 C504 C536 C3381 C3357 C3355 C3359 C3356 C3352 R3336 C3347 CR3303 C3354 L3323 Q3302 C3345 L3321 C3344 L3327 L3341 L3322 L3320 C3341 C3340 C3342 8 C 2 S501 C C3343 L3324 E404 C433 F501 C3346 C3351 R3335 C3353 3 C3751 SH3301 E405 D3761 SH3702 C535 C437 C604 L505 VR506 B501 2 C3237 CR501 Y3762 R3763 C3214 C3203 SH3202 C3215 VR439 1 C3235 R3202 2 4 C3213 C3205 4 M400 VR441 C3735 R3240 20 U3201 C3236 U3101 11 C3212 R3205 Y3200 R3135 R3206 1 R3201 C3208 L3202 C3202 10 R3200 3 R3225 R3211 C3200 5 L3200 3 C3207 R3210 R3203 C3209 C3211 C3210 2 C3204 R3208 C3217 C3216 R3209 4 S502 M101 VR442 M301 Schematic Diagrams, Overlays, and Parts Lists 5-9 R5 R3330 240 1% C3370 1000pF 4 L3340 1.2uH 5% 2 L3281 C3371 1000pF R3332 51 3 6 Q3303 UMT1 C3361 82pF L3325 150nH R3334 6.8K C3341 RX_IN 13pF 1% C3340 20pF 1% C3343 C3344 L3322 68nH 2% 68nH 2% C3342 33pF 1% 3.6pF 1% L3321 68nH 2% 910 3 C3346 L3320 4pF 1% R3335 1 C3353 10pF 1% 3 C3345 30pF 1% CR3303 MMBD353 2 1 2 C3347 6.2pF 0.1% R3336 5.6K L3323 C3355 Q3302 BFS540 12pF 1% C3352 13pF 1% 68nH 2% 9pF 1% C3354 56pF 1% L3341 L3324 68nH 2% 68nH 2% C3357 56pF 1% 4 1000pF C3356 4 IO4 C3351 3 10pF 1% NC 2 1 C3359 22pF 1% 6 1 T3301 XFMR NC IO1 CR3301 IO2 5 NC T3302 XFMR C3373 2 1 6 5.6pF 1% 5 IO3 R3333 22K 1% 3 C3372 1000pF IF 470nH 10% 5 NC L3327 L3328 68nH 2% 68nH 2% C3374 RX_INJ 6.8pF 1% 2 3 4 C3375 15pF 1% C3376 33pF 1% C3381 12pF 1% R3318 470 1 1 R3331 6.8K 1% TP3301 Figure 5-7. 200 MHz Receiver Front End Schematic Diagram 5-10 Schematic Diagrams, Overlays, and Parts Lists 5V FL3204 CFUCJ455F R3220 1.8K 1 IN OUT 2 C3220 GND 0.1uF 3 R3221 330 FL3206 CFWC455G R3222 33K OUT 6 4.7K 3.9pF C3225 2.7pF C3224 0.1uF Q3200 PBR941 L3202 1.2uH 2% GND1 0.1uF 3 IN R3223 3 C3221 IN 1 C3222 4 GND2 FL3201 MXF45 44.85MHz IF 2 OUT 2 CC1 5 CC2 GND2 3 C3226 1pF R3224 12K CR3200 MMBD353 4 1 GND1 C3281 24pF R3225 4.7K 1 R3200 R3201 2.4K LIM_DEC2 2 C3200 0.1uF 3.3K NU R3205 3 OUT IN 1 IFAMP_DEC1 15 Y3102 455KHz IFAMP_DEC2 IFAMPOUT 3 45B02 C3205 0.1uF C3208 130pF 5V 17 LIM_DEC1 13 16 LIMOUT AUDIOOUT RSSIOUT 8 5 11 R3135 1.2K 2 IFAMPIN 19 14 7 18 LIMIN QUADIN 10 9 RSSI_FEED AUDIO_FEED 2 20 C3207 10uF 44.395MHz OSCOUT C3206 0.1uF NU MIXOUT R3203 C3204 0.1uF C3203 0.1uF GND SA616 R3202 51 4 U3101 VCC 3 6 OSCIN RFIN C3202 0.1uF RFIN_DEC 5V 1 12 C3230 12pF C3201 1 U3201 LP2980 22 22 C3209 33pF GND R3240 GND1 0 SWB+ VOUT ON_OFF* NC 4 NC 1u F C3236 10pF 2 C3237 1uF C3212 NU C3235 4.7uF 4. 7u F 2 4 G 3.3V GND 3 VIN 5 C3210 R3206 15K NU LP298 0 1 Y3200 06B09 R3216 390 C3211 30pF Q3211 MMBT3904 L3200 NU R3208 C3213 0.1uF 10K C3214 0.1uF R3215 1.8K R3209 12K C3215 0.1uF C3216 4700pF C3217 0.1uF R3210 DEMOD 680 R3211 RSSI 12K Figure 5-8. 200 MHz Receiver I-F Schematic Diagram Schematic Diagrams, Overlays, and Parts Lists 5-11 U3711 ADP 3300 2 5V 4 7F0p C3715 470pF NR OUT 6 NC IN ERR C3711 10. 0u F SD SWB+ 5 3 1 (SOURCE) 4 GND NC 10uF L3701 0. 1u F C3712 2. 2u F C3713 390n H 390nH .0 1u F 3 2 1 C3701 .01uF .0 1u F K3 A3 K2 A2 K1 A1 2.2uF 0.1uF 4 5 6 R3701 D3701 C3702 10 0 100 C3710 2.2uF .01uF .0F1u 2. 2u F C3703 .01uF 3 .0 1u F C3704 2 .01uF 1 NC K3 A3 K2 A2 K1 A1 4 BIAS_ADJ 5 6 NC R3705 D3702 33K 33K R3702 NU C3725 4. 7u F C3708 0. 1uF C3714 4.7uF C3707 NU NU C3709 0.1uF 0. 1u F R3704 150 15 0 220p F R3720 R3722 C3722 1K NU 1K C3723 25 NC 16 28 LOCK_1_FNNC 46 LOCK U3701_IADAPT 4 45 43 R3723 NC 100 NC 10 0 TP3701 38 37 PD_GND 220pF WARP INDMULT SFOUT TRB_1_FN NC 3 TRB 2 1u F 1 48 NC2 NC1 ADAPTSW LOCK CCOMP IADAPT REFSEL IOUT PREIN TEST2 SFBASE TEST1 SFCAP AUX4 BIAS2 AUX3 BIAS1 AUX2 VBPASS AUX1 PVREF 63A2 7 NC 11 NC 12 5V 14 Q3721 UMC5NTL 31 NC 29 100K 17 42 NC R3727 NC 100K 15 100 8.2pF NC 18 C3727 PRESC 32 NC 27 2. 2uF C3755 100pF 26 R3752 39 (TX) 130K 40 R3751 (RX) VSF 110K NC 21 NC 35 4. 7uF SFIN VMULT2 DATA VMULT1 MODIN DATA 30 4.7uF 220pF 220p F 220pF 220p F C3743 C3744 5 PRE_VDD DVDD AVDD For measuring low port resp. 220pF 220pF C3745 C3742 220pF 220pF R3761 150K NU 6 2. 2u H L3731 16.8MHz IN 0.1uF CLK 5 VCO_MOD 1000pF 0. 1u F 0 CSX 9 8 Y3761 C3754 MODIN 10 PD_VDD 34 47 XTAL1 20 23 NU XTAL2 36 24 CLK FREFOUT VCP 19 C3741 .00 CEX MODOUT VRO 41 16.8MHz C3752 1000p F R3799 7 10 0 R3741 3 4 1 C3726 C3753 VMULT3 13 2 R5 U3701 VMULT4 TP3702 NC 2.2uF 1 C3724 1uF T5 1 100K NC3 8. 2pF 44 C3746 100pF 0 6 150 22p F 15 0 22 22pF R3703 U3701_IOUT 33 R3721 VCTRL R3726 0. 1u F 0.1uF 4. 7u F DGND 4.7uF AGND C3706 0.1uF PRE_GND C3705 3.3V 2.2uH OUT 3 .0 1u F 2. 2u F .0 1u F GND1 C3735 .01uF C3763 C3731 C3732 C3733 C3734 NU NU .01uF .01uF 2.2uF .01uF R3760 0 4 .0 0 1 C3761 GND .0 1u F D3761 5V 1 NU NU NU 0. 00 .0 0 R3763 100 Y3762 45J68 16.8MHz VCON C3762 2 GND VCC 3 OUT R3762 4 C3751 0.1uF Figure 5-9. 200 MHz Frequency Synthesizer Schematic Diagram 5-12 Schematic Diagrams, Overlays, and Parts Lists VSF 3.3V R5 L3813 1uH 1uH R3817 0 0 C3810 L3811 100nH NU 100n H R3811 100 L3812 56nH 2% R3801 10 0 C3811 C3812 0. 1u F 0. 1uF 0.1uF 0.1uF C3822 NU C3813 1000pF .01uF D3821 .0 1u F R3818 NU L3850 56nH C3818 R3810 510 U3801 10 C3853 8 2.4pF 7 14 18 RX_OUT 13 R3855 4.7K TX_IADJ RX_IADJ PRESC_OUT COLL_RFIN RX_SWITCH RX_EMITTER TX_SWITCH TX_BASE RX_BASE 17 L3822 18nH C3842 NU L3823 L3825 100nH NU TX_EMITTER FLIP_IN TRB_IN 2 3 C3826 4 4.7pF 4. 7p F 5 6 R3825 16 33 R3826 33 15 18 18 C3823 1000pF 20 L3826 1uH 1u H 19 R3831 R3812 BIAS_ADJ 10K NU C3821 NU C3827 R3824 22K R3832 15pF L3821 47nH C3824 27pF 1 C3808 22 K R3823 NU 33 K 33K 15pF 12K 12 K 27pF C3835 4.7pF 1000pF 1000pF 1000pF 1000pF 1 3 C3870 27nH L3834 27 nH 2 1uH 1u H 27pF L3809 D3831 C3832 C3815 C3809 R3828 3.6K 47 0 SUPER_FLTR GND_LOGIC R3852 150 TX_OUT 47 R3804 0 12 2 C3849 1000pF 1u H 1uH 12pF 10 K 1000pF 1 VCC_LOGIC C3852 BFS540 R3822 NU .0 22uF VCC_BUFFERS 910 .022uF GND_FLAG 3 Q3802 R3821 R3803 L3824 22 0 GND_BUFFERS 7.5pF 3 C3830 15pF 9 R3854 15p F 220 11 C3848 RX_INJ 1 C3825 0 2 R3850 8.2K 50U 54 C3850 1000pF R3802 0 R3834 15pF C3836 47 15pF R3833 47 22 0 R3830 220 C3833 1.6pF C3834 27pF L3831 47nH 15pF TRB T5 NU R3829 0 0 TX_INJ VSF PRESC VSF L3816 100nH R3816 1 00nH 1K 1K C3816 6.8pF 6. 8pF Figure 5-10. 200 MHz Voltage Controlled Oscillator Schematic Diagram VCO_MOD R3835 47 K 47K R3836 10 K 10K D3832 1SV229 L3832 NU L3833 27nH L3870 100nH C3843 1000pF C3829 NU C3831 8200pF VCTRL Schematic Diagrams, Overlays, and Parts Lists 5-13 UNSWB+ CSX DATA CLK RESET 5V UNSWB+ UNSWB+ UNSWB+ C3571 470pF 470pF BIAS_TUNING C3570 330pF 330p F R3570 NU 17 18 19 20 R3569 V5EXT VAR2 VLIM 21 RS VAR1 NA 24 23 RX VAR3 22 NC C3560 Q3561 NOT_PLACED NU 1uF 1uF 26 R3561 27 12K 28 29 30 LM50C 2 12 K VG BPOS V10 DATA CQX U3502 CEX TEMP CQ Q H99S-4 RSET QX ANO F168 C3561 33 K CL 16 15 14 NC_U3502_13 13 NC_U3502_12 12 NC_U3502_11 11 NC_U3502_10 10 NC_U3502_9 9 R3571 NU 8 VL 6 7 CJ INT CI 4 T1 R3563 270K R3562 33K .022uF U3503 5 POS 2 RFIN H 99S 4 32 CLK 1 GND 3 5185963A15 VOUT LM50 100pF 31 V45 3 C3566 100pF GND2 GND1 25 C3565 R3566 0 .0 22uF .022uF 270K 0 C3569 R3564 .022uF R3572 120 BEAD .022uF C3568 330K 3 0K 12 0 3300pF 3300pF .022u F L3519 BEAD C3504 L3503 C3562 .022uF 68nH 3300pF 68nH L3504 68nH C3503 22pF C3508 .022uF 68nH R3573 R3565 NU 3300pF 3300pF C3563 R3519 3300pF 120 12 0 0.1 0. 1 C3509 330pF .022uF 330pF C3526 .022u F L3523 .022uF C3564 C3567 C3516 3 0pF 220pF 330pF 220p F C3515 3300pF 1u F 1uF L3515 13.85nH 3300p F 1uH 1uH VR3501 10V NC .022u F L3501 C3502 5.6n H 5.6nH C3527 C3519 22pF VR3502 6.8V R3505 C3505 R3513 NU 18 14 11 300 300 VD1 VG1 VG2 G2 7 C3512 L3521 L3518 NU NU NU D 8.01nH L3522 C3525 18.05nH 3 12nH Q3501 62pF L3531 L3532 35.17nH 35.17nH 330pF C3523 68pF 1 2 C3524 C3535 27pF C3531 13pF NU C3536 13pF R3500 3 NU 4 S MRF1517 R3540 10 EP NC4 GND4 NC3 GND3 NC2 17 15 GND2 10 C3514 75pF C3511 2pF C3513 24pF 13 9 L3513 3.85nH 24pF 09Z67 NC1 G MA4PH261 NU C3521 160pF L3511 2 U3501 8 C3530 5 6 RFOUT2 GND1 R3503 VCNTRL 5 30 0 300 RFOUT1 12 18 RFIN 30C65 C3541 C3542 R3541 .022uF 330pF NU .0 22uF L3551 35.17nH BIAS_TUNING 3 0pF R3551 R3543 R3548 10 0 100 C3543 C3544 R3542 .022uF 330pF R3544 7.5K 7.5K 330pF R3545 0 100 100 10 0 100 5.6K RX_IN .0 22uF 12K 1 1 4 TX_INJ NU C3532 Microstrip 330pF 16 C3534 NU D3521 C3518 R3512 330pF R3502 C3533 20pF J3501 C3559 NU C3501 R3501 C3528 NU UDZTE_176_8B 470 330pF NU D3551 MA4PH261 C3550 12pF R3547 12K TP3502 C3547 C3546 R3546 .022uF 330pF 33K .022uF 330pF 33 K Figure 5-11. 200 MHz Transmitter and Power Control Schematic Diagram $P VS_CS LCD_SEL VS_CS LCD_SEL RDY RDY RXBE BOOT_CTRL RSSI SCI_RX SCI_TX OPT_SEL2 OPT_SEL1 UNSWB+ SWB+ RESET VOX CHACT F1200 SYN DATA CLK CSX HSIO LSIO SQ_DET MISO EE_CS LVZIF_SEL BATT_DATA_IN R_W LVZIF_SEL Vddd IF_RX_AUD_RTN_1_CNTL IF_VS_AUDSEL_1_CNTL IF_Vddd_1_CNTL RAM_CS IF_VS_INT_1_CNTL FLASH_OE IF_VS_GAINSEL_1_CNTL TO_RF FROM_RF OPT_SEL1 OPT_SEL2 HIGH_NOISE FLASH_OE BOOT_CTRL RAM_CS RSSI R_W RTA0 Vddd RTA1 RTA1 RTA2 RTA2 RTA3 MICRO_P Figure 5-12. 200 MHz Controller Block Diagram SB1 SB2 SB2 LI_ION OPT_ENA MECH_SWB+ VOL VS_INT LOCK LOCK VS_INT EMER EMER KEY_INT PTT VS_RAC PTT Vddd R_W RAM_CS FLASH_OE MEMORY A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 RTA3 SB1 OFF_BATT_DATA_OUT A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 RTA0 SB3 OFF_BATT_DATA_OUT LI_ION OPT_ENA MECH_SWB+ VOL VS_RAC KEYPAD_COL KEYPAD_COL KEYPAD_ROW KEYPAD_ROW RSSI SCI_RX KEY_INT INTERFACE SCI_TX FLASH_EN SB3 D0 D1 D2 D3 D4 D5 D6 D7 CLK VS_RAC XA18 D0 D1 D2 D3 D4 D5 D6 D7 INT_EXT_Vdd KEYPAD_ROW KEYPAD_COL PTT KEY_INT VS_INT RESET LEDBL OFF_BATT_DATA_OUT VS_GAINSEL MISO DATA R_W LCD_SEL XA18 INT_EXT_Vdd KEYPAD_ROW KEYPAD_COL PTT KEY_INT VS_INT RESET LEDBL OFF_BATT_DATA_OUT VS_GAINSEL MISO DATA R_W LCD_SEL D0 D1 D2 D3 D4 D5 D6 D7 A0 CLK VS_RAC EXT_MIC VS_CS SWB+ Vddd VS_AUDSEL FLAT_RX_SND RX_AUD_RTN TX_AUD_SND TX_AUD_RTN FLAT_TX_RTN OPT_ENA RDY URX_SND FLASH_EN EXT_MIC VS_CS SWB+ Vddd VS_AUDSEL FLAT_RX_SND RX_AUD_RTN TX_AUD_SND TX_AUD_RTN FLAT_TX_RTN OPT_ENA RDY URX_SND AUDIO INT_MIC AUDIO_PA INT_EXT_Vdd FLAT_RX_SND VS_CS EXT_MIC VS_RAC MISO VS_GAINSEL VS_INT RX_AUD_RTN VS_AUDSEL Vddd FLASH_EN IF_EXT_MIC_1_CNTL IF_VS_RAC_1_CNTL IF_MISO_1_CNTL MISO XA18 TO/FROM VS IF_FLAT_RX_SND_1_CNTL IF_VS_CS_1_CNTL EXT_MIC CLK CSX NU INT_EXT_Vdd FLAT_RX_SND VS_CS EXT_MIC VS_RAC MISO VS_GAINSEL VS_INT RX_AUD_RTN VS_AUDSEL Vddd EXT_MIC UNSWB+ SWB+ DATA C432 IF_INT_EXT_Vdd_1_CNTL FLAT_RX_SND 3.3V 5V BATT_CODE INT_EXT_Vdd MECH_SWB+ GREEN_LED GREEN_LED BATT_CODE INT_EXT_Vdd LEDBL LEDBL URX_SND MODIN FLAT_TX_RTN RX_AUD_RTN TX_AUD_SND TX_AUD_RTN RESET NU EXT_SPKR_SEL IF_LI_ION_CTRL IF_4V_3.3V_CTRL SWB+ Vddd 3.3V FLAT_RX_SND IF_BATT_CODE_CTRL AUDIO_PA_ENA IF_RESET_CTRL UNSWB+ R403 5V 5V 3.3V RESET BATT_CODE LI_ION 4V_3.3V IF_Vdda_CTRL 3.3V IF_16.8MHz_CTRL IF_5V_CTRL 5V 3.3V SWB+ IF_RSSI_CTRL FLAT_RX_SND RESET IF_UNSWB+_CTRL IF_DEMOD_CTRL VS_GAINSEL AUDIO_PA_ENA VOX IF_LOCK_CTRL VS_AUDSEL FROM_RF EXT_SPKR_SEL CHACT IF_DATA_CTRL IF_CLK_CTRL VS_AUDSEL VS_GAINSEL BATT_DATA_IN IF_MODIN_CTRL ASFIC F1200 IF_CSX_CTRL DACRX SYN IF_LVZIF_SEL_CTRL IF_DACRX_CTRL DACRX EXT_MIC DATA IF_PTT_CTRL IF_SWB+_CTRL DEMOD CLK IF_MECHSWB+_CTRL Vddd CSX IF_RTA3_CTRL IF_VOL_CTRL Vddd DEMOD TO_RF AUDIO INT_MIC HSIO IF_RTA1_CTRL 4V_3.3V LSIO IF_RTA0_CTRL IF_RTA2_CTRL 4V_3.3V MISO IF_SB3_CTRL IF_EMER_CTRL SQ_DET RED_LED GREEN_LED SB1 SB2 SB3 EMER RTA0 RTA1 RTA2 RTA3 MECH_SWB+ VOL PTT LVZIF_SEL SWB+ DACRx CSX MODIN DATA CLK LOCK UNSWB+ DEMOD RSSI 16.8MHz IF_GREEN_LED_CTRL IF_SB2_CTRL UNSWB+ 5V 3.3V RESET BATT_CODE LI_ION 4V_3.3V IF_RED_LED_CTRL IF_SB1_CTRL EE_CS RED_LED GREEN_LED SB1 SB2 SB3 EMER RTA0 RTA1 RTA2 RTA3 MECH_SWB+ VOL PTT LVZIF_SEL SWB+ DACRx CSX MODIN DATA CLK LOCK UNSWB+ DEMOD RSSI 16.8MHz OFF_BATT_DATA_OUT TO/FROM RF MECH_SWB+ URX_SND MODIN FLAT_TX_RTN RX_AUD_RTN 16.8MHz TX_AUD_SND RED_LED 16.8MHz TX_AUD_RTN RED_LED Schematic Diagrams, Overlays, and Parts Lists OFF_BATT_DATA_OUT 5-14 Schematic Diagrams, Overlays, and Parts Lists 5-15 Vddd F1200 R457 10K R409 10K SCI_TX SCI_RX TP401 TP402 TEST_POINT TEST_POINT 1 1 SYN RDY DATA MISO FLASH_OE LSIO CHACT SQ_DET HSIO R418 0 Vddd UNSWB+ Vddd Vddd R437 C431 100pF NU C453 100pF C449 100pF C423 100pF L411 390nH U410 L410 390nH PE1_AN1 PC0_DATA0 PE2_AN2 PC1_DATA1 PE3_AN3 96 4 CR411 VST 2 CSGP4 73 74 75 76 77 78 64 R415 91K 1% 63 RSSI VOX KEYPAD_COL KEYPAD_ROW 62 61 60 A2 K1 A1 6 5 4 R419 510 B503 R462 10K R414 180K LOW BATT VOL VS_RAC 65 A3 K2 LI-ION BATTERY CONTACTS 67 66 K3 2 72 RTA0 RTA1 RTA2 RTA3 SB1 SB2 SB3 OFF_BATT_DATA_OUT 1 1 CSGP3 3 3 71 B504 1% Mech_SWB+ R463 CR413 300 C433 .01uF TP415 TEST_POINT 1 6 5 Q417 UMC5NTL 4 A3 K3 A2 K2 A1 K1 1 2 BOOT_CTRL 3 Vddd 5 1 1 AVSS VSSL R460 4.7K RESET R_W 58 57 C435 0.1uF C434 0.1uF KEY_INT 48 94 UNSWB+ A17 A15 A14 A13 A12 A11 3 2 SWB+ RT400 33.0K LOCK VS_INT EMER PTT OPT_SEL1 OPT_ENA A16 TP405 TEST_POINT 4 R432 51K 70 40 VSSR 87 PI0 VSS 13 56 PI2 PI1 55 54 PI3 53 PI5 PI4 52 51 PI6 50 PI7 PE7_AN7 49 10 14 11 9 21 15 PB1_ADDR9 PE6_AN6 PB2_ADDR10 PC4_DATA4 PBO_ADDR8 PE5_AN5 PB3_ADDR11 PC3_DATA3 PB4_ADDR12 PE4_AN4 PB5_ADDR13 PC2_DATA2 PC7_DATA7 3 VSS PE0_AN0 PH7_CSPROG PC6_DATA6 VOUT 1 39 88 PJ7 PH6_CSGP2 PC5_DATA5 VIN 59 AVDD VDDL VDD VDDR 95 12 LVOUT 92 93 XFC VDDSYN 69 68 VRL VRH 91 EXTAL XTAL 90 80 81 82 79 PA0_IC3 PA1_IC2 PA2_IC1 83 PA4_OC4_OC1 PA3_IC4_OC5_OC1 PA5_OC3_OC1 86 84 85 PA7_PA1_OC1 PA6_OC2_OC1 98 99 97 PD0_RXD PD1_TXD PD2_MISO PD3_MOSI 100 2 1 PH5_CSGP1 PB6_ADDR14 37 PJ6 8 36 PJ5 PH4_CSIO PB7_ADDR15 35 PH3_PW4 7 34 PJ4 U409 MC68HC11FL0 PFO_ADDR0 33 PJ3 PH2_PW3 22 D7 31 32 PJ2 PH1_PW2 29 D6 30 PH0_PW1 PF1_ADDR1 D5 38 PJ1_CSGP4 PF2_ADDR2 D4 41 PJ0_CSGP3 PF3_ADDR3 D3 42 PG6_AS 28 D2 43 PG5_XA18 27 D1 44 R461 180 89 Q416 26 D0 45 100pF PG4_XA17 PF4_ADDR4 LCD_SEL RAM_CS FLASH_EN 46 MODB_VSTBY 25 VS_CS 47 PG7_R_W PG3_XA16 PF5_ADDR5 LVZIF_SEL 5 IRQ XIRQ RESET MODA_LIR PF6_ADDR6 XA18 BATT_DATA_IN 18 ECLK PG2_XA15 PF7_ADDR7 17 PG1_XA14 24 19 PG0_XA13 23 20 PD4_SCK 3 16 PD5_SS PD6_LVIN 6 2 C456 R411 10K CLK CSX EE_CS OPT_SEL2 3.3V ILC7062CM-33 C436 22pF A10 1 A9 IN A8 A5 A4 A3 A2 R420 10MEG R426 330K 2 FL401 XTAL M400 GND OUT A6 C437 22pF 3 A7 A1 A0 Figure 5-13. 200 MHz Microprocessor Schematic Diagram 5-16 Schematic Diagrams, Overlays, and Parts Lists Vddd C425 0.1uF C426 100pF 9 A1 8 A2 7 A3 6 A4 5 A5 4 A6 3 A7 25 A8 24 A9 21 A10 23 A11 2 A12 26 A13 1 A14 20 RAM_CS 22 27 R_W A0 A1 A2 A3 A4 RAM A5 A6 D1 A7 D2 A8 D3 A9 D4 A10 D5 A11 D6 A12 D7 A13 D8 11 D0 12 D1 13 D2 15 D3 16 D4 17 D5 18 D6 19 D7 A14 CS OE VSS A0 U405 SRM2B256 VDD 28 10 WE 14 R428 2.2 FLASH_OE Vddd C424 10uF R410 100K C429 0.1uF XA18 R478 10K 8 R408 R492 0 FLASH_EN 30 32 7 A0 A1 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 18 17 16 15 14 13 3 2 31 1 12 4 5 11 10 6 9 EN_WE A0 D0 A1 D1 A2 A3 A4 A5 A6 A7 D2 D3 D4 D5 D6 D7 21 22 23 25 26 27 28 29 D0 D1 D2 D3 D4 D5 D6 D7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 GND A17 19 EN_CE EN_OE FLASH ROM A2 20 U406 AT49HLV010 VCC NU 24 XA18 Figure 5-14. 200 MHz Memory Schematic Diagram Schematic Diagrams, Overlays, and Parts Lists 5-17 4V_3.3V R402 R405 0 NU SWB+ Vddd Q400 BATT_CODE TP406 1 3 C401 0.1uF C400 .01uF R401 0 INT_MIC EXT_MIC R427 2.7K R406 75K 8 R407 68K Vddd UNSWB+ 1 U400 LP2951ACMM-3.3 INT_EXT_Vdd 2 7 3 INPUT OUTPUT FEEDBACK ERROR SHUTDOWN SENSE 1 C403 2.2uF 3 5 2 2 1 6 4 Q405 GND VTAP C402 0.1uF K1 A1 K2 A2 K3 A3 4 5 BATT_DATA_IN 6 4 CR412 R600 R476 24K TP410 1 RESET 1 C408 100pF NU C409 0.1uF 2 3 R416 10K 3.3V C600 C601 R601 R451 R447 1.5MEG URX_SND R602 R445 24K 3 1 38 37 GCB4 GCB5 RXSND 40 42 39 41 AUDIO AUXTN 43 44 TXSND RXRTN MOD 25 LCAP GNDSYN DATA CLK PLCAP2 C416 0.1uF 3.3V C420 .01uF C421 0.1uF R400 47K C422 0.1uF R413 0 Vddd 5V C427 100pF C428 0.1uF R429 10K EE_CS 8 6 1 3 7 5 SCK U407 X25128-2.7 VCC C451 .022uF VDDRC SQCAP F1200 SYN 28 26 CS WP SO 2 MISO HOLD SI VSS C452 1uF 46 NC 27 24 C415 0.1uF 29 SYN VDDDAC .01uF 30 VDDSYN 23 C414 0.1uF 31 F1200 SQIN C419 32 GNDDO PLCAP UIO CSX 1.65V 45 VOX GCB2 12 33 GNDD HSIO 11 34 VDDCP 21 9 10 DACG 22 8 R430 0 FLAT_RX_SND U404 30C53 DACR 20 6 VDDD 19 0 R605 100K 5 7 DACU TX_AUD_RTN RED_LED 16.8MHz 35 GCB3 CLK168 CHACT R616 4 DACRx VS_GAINSEL VS_AUDSEL VOX 36 TXRTN GNDA LSIO C604 0.1uF C605 1uF 0 R454 DISC SQDET 3.3V R606 100K CR440 NU 2 NU NU VDDA 18 3 17 2 47 48 1 LM2904 MICINT R449 24K NU U2000 MICEXT 4 GCB0 3 C603 220pF GCB1 NU 16 U2000 LM2904 GNDRC R615 15 8 14 2 1 4 C602 220pF R456 3 0.1uF R604 5 13 7 R453 C411 3.3V 8 15K R455 C480 10uF 4 GREEN_LED UDIO_PA_ENA EXT_SPKR_SEL CHACT SQ_DET LSIO HSIO CSX CLK DATA 6 100K 2 Q403 1 LEDBL RX_AUD_RTN R603 FLAT_TX_RTN AUDIO MODIN R425 30K 100K C479 0.1uF DEMOD R452 100K MECH_SWB+ TX_AUD_SND 5V OFF_BATT_DATA_OUT R448 10K C407 0.1uF 16pF 220K C410 0.1uF R475 0 6.8pF Figure 5-15. 200 MHz ASFIC Schematic Diagram 5-18 Schematic Diagrams, Overlays, and Parts Lists UNSWB+ OPT_SEL2 C474 .01uF C475 10uF SWB+ OPT_SEL1 C483 470pF R473 10 R450 68 17 AUDIO R498 C448 0.1uF R431 470K 15 14 10K R424 36K 6 4 VCC2 OUT1POS OUT1NEG IN2POS OUT2POS IN2NEG OUT2NEG NC1 SELECT NC2 MODE NC3 SVR NC4 NC5 VR448 10.0V VR449 10.0V J403 20 PIN CONN C473 470pF 3 IN1NEG 1 5 IN1POS C472 470pF VR447 10.0V J403-1 GND J403-2 INT_SPK+ 11 VCC1 20 16 GND2 R499 10K R472 6.2K GND1 C447 0.1uF U420 TDA8547 18 8 13 7 9 12 19 J403-3 INT_SPK- J403-4 EXT_SPK+ J403-5 2 C477 1000pF L401 C443 0.1uF C478 1000pF J403-6 J403-7 C445 470pF R435 2K C476 10uF J403-8 J403-9 R434 330 SWB+ EXT_SPKOPT_B+ 390nH EXT_MIC 10 R423 82K C471 470pF C442 0.1uF C484 470pF EXT_MIC OPT_SEL_2 OPT_SEL_1 J403-10 GND SCI_RX J403-11 RX_DATA SCI_TX J403-12 TX_DATA J403-13 GND J403-14 RSSI 5V NU 3.3V 6 C444 100pF C446 470pF R471 5.6K C450 L400 390nH R421 2K R436 0 R477 1K RSSI Q410 4 C441 470pF C440 4.7uF FLAT_RX_SND J403-15 BOOT_CTRL J403-16 J403-17 AUDIO_PA_ENA 1 2 3 EXT_SPKR_SEL INT_MIC VR434 6.8V VR460 6.8V VR432 5.6V C497 470pF VR450 C496 470pF 10.0V C495 470pF C494 100pF VR433 5.6V C493 100pF C490 470pF C492 470pF C491 470pF Figure 5-16. 200 MHz Audio Power Amplifier Schematic Diagram RX_AUDIO/TX_AUDIO BOOT_CTRL NC J403-18 MIC J403-19 GND J403-20 GND Schematic Diagrams, Overlays, and Parts Lists 5-19 UNSWB+ 24V SW IT CH 1 TAB2 7 C3336 10uF C504 100pF C536 1000pF C503 NU 1000pF C535 NU BATT_CODE 4080523Z01 6 2 EMER 1 C520 6.8V NC .01u F 10V .01uF 12 V PB501 SWITCH 4080523Z01 3.3V SW IT CH 2 SB1 VOL VR440 6.8V VR501 SW IT CH 390n H VR439 CR501 DATA L505 390nH VR506 6.8V 100pF TAB1 1 LOW 10u F 3 HIGH 0.47uF 2 PB505 SWITCH POS NEG B501 C502 0.47uF 2 5 4 MECH_SWB+ BATTERY CONTACTS F501 24V S502 SWTCH 1880619Z02 C505 6.8V 6.8V 6.8V NU 100pF 100p F 1 C521 .01uF .01u F 3.3V SWB+ PB504 SWITCH 4080523Z01 SW IT CH 2 PTT Q502 IMX1 IM X1 VR444 10 K 1 4 6.8V 5 2 RED_LED R505 10K 1 6.8V NU Q505 47K R506 6 3 GREEN_LED PB502 SWITCH 4080523Z01 47K SW IT CH 2 SB2 VR441 R501 680 R502 180 RTA3 RTA0 RTA1 RTA2 1 2 4 C0 C1 4 100p F C511 C512 C513 100p F 100p F 100pF 100pF 100pF 100pF C514 100pF C522 .01uF .01u F PB503 SWITCH 4080523Z01 PC0 SW IT CH PC1 8 PC2 PC3 C0 C1 GND1 2 3 9 1 S501 SWITCH GND CR503 6.8V 6.8V NU 180 7 68 0 1 2 SB3 VR442 6.8V 6.8V 1 C523 .01uF .01u F NU Figure 5-17. 200 MHz Control and Indicators Schematic Diagram 5-20 Schematic Diagrams, Overlays, and Parts Lists C466 100pF C458 100pF R481 24K C459 100pF EXT_MIC VS_CS SWB+ Vddd VS_AUDSEL FLAT_RX_SND RX_AUD_RTN TX_AUD_SND TX_AUD_RTN FLAT_TX_RTN OPT_ENA RDY URX_SND R482 C467 0.1uF 0 INT_EXT_Vdd KEYPAD_ROW KEYPAD_COL PTT KEY_INT VS_INT RESET LEDBL OFF_BATT_DATA_OUT VS_GAINSEL MISO DATA R_W LCD_SEL D0 D1 D2 D3 D4 D5 D6 D7 A0 CLK VS_RAC E401 E402 E403 E404 E405 E406 E407 E408 E409 C4020 1000pF C4021 1000pF J400-40 EXT_MIC J400-39 VS_CS J400-38 E400 C481 0.1uF J400 40-PIN CONNECTOR C463 100pF Figure 5-18. 200 MHz Keypad/PassPort Board Interface Schematic Diagram SW_B+ J400-37 Vddd J400-36 VS_AUDSEL J400-35 Det_Aud_Snd J400-34 Rx_Aud_Rtn J400-33 Tx_Aud_Snd J400-32 Tx_Aud_Rtn J400-31 Flat_Tx_Rtn J400-30 Opt_Bd_En J400-29 Rdy/Req J400-28 Rx_Aud_Snd J400-27 ON J400-26 INT_EXT_Vdd J400-25 Key_Row J400-24 Key_Col J400-23 PTT J400-22 Key_Intrp J400-21 VS_INT J400-20 RST* J400-19 LED_EN J400-18 OFF_BATT_DATA_OUT J400-17 VS_GAINSEL J400-16 SrD_Rtn J400-15 SrD_Snd J400-14 R/W* J400-13 LCD_SEL J400-12 DB0 J400-11 DB1 J400-10 DB2 J400-9 DB3 J400-8 DB4 J400-7 DB5 J400-6 DB6 J400-5 DB7 J400-4 A0 J400-3 SCK_Snd J400-2 VS_RAC J400-1 Gnd Schematic Diagrams, Overlays, and Parts Lists 200 MHz Radio Parts List (PCB 8486236Z06) Circuit Ref B501 B503 B504 C400 C401 C402 C403 C407 C408 C409 C410 C411 C414 C415 C416 C419 C420 C421 C422 C423 C424 C425 C426 C427 C428 C429 C431 C432 C433 C434 C435 C436 C437 C440 C441 C442 C443 C444 C445 C446 C447 C448 C449 C450 C451 C452 C453 C456 C458 Motorola Part No. 0986237A02 3980502Z01 3980501Z01 2113743L41 2113743M24 2113743M24 2113743G24 2113928N01 2113743N50 2113743M24 2113928N01 2113743M24 2113743M24 2113743E20 2113928N01 2113743L41 2113743L41 2113928N01 2113743M24 2113743N50 2311049A59 2113743M24 2113743N50 2113743N50 2113743M24 2113743M24 2113743N50 --2113743L41 2113743M24 2113743M24 2113743N34 2113743N34 2113743G26 2113743L09 2113743E20 2113928N01 2113743N50 2113743L09 2113743L09 2113928N01 2113928N01 2113743N50 --2113743M08 2113743B29 2113743N50 2113743N50 2113743N50 Description Battery connector, 3-pin Li-Ion battery contact Li-Ion battery contact 0.01 uF ±10%; 16 V 0.1 uF +80/-20%; 16 V 0.1 uF +80/-20%; 16 V 2.2 uF +80/-20%; 16 V 0.1 uF ±10%; 6.3 V 100 pF 0.1 uF +80/-20%; 16 V 0.1 uF ±10%; 6.3 V 0.1 uF +80/-20%; 16 V 0.1 uF +80/-20%; 16 V 0.1 uF ±10%; 16 V 0.1 uF ±10%; 6.3 V 0.01 uF ±10%; 16 V 0.01 uF ±10%; 16 V 0.1 uF ±10%; 6.3 V 0.1 uF +80/-20%; 16 V 100 pF 10 uF ±10%; 6 V 0.1 uF +80/-20%; 16 V 100 pF 100 pF 0.1 uF +80/-20%; 16 V 0.1 uF +80/-20%; 16 V 100 pF not used 0.01 uF ±10%; 16 V 0.1 uF +80/-20%; 16 V 0.1 uF +80/-20%; 16 V 22 pF 22 pF 4.7 uF +80/-20%; 16 V 470 pF 0.1 uF ±10%; 16 V 0.1 uF ±10%; 6.3 V 100 pF 470 pF 470 pF 0.1 uF ±10%; 6.3 V 0.1 uF ±10%; 6.3 V 100 pF not used 0.022 uF +80/-20%; 16 V 1 uF ±10%; 16 V 100 pF 100 pF 100 pF 5-21 Circuit Ref C459 C463 C466 C467 C471 C472 C473 C474 C475 C476 C477 C478 C479 C480 C481 C483 C484 C490 C491 C492 C493 C494 C495 C496 C497 C502 C503 C504 C505 C511 C512 C513 C514 C520 C521 C522 C523 C535 C536 C600 C601 C602 C603 C604 C605 C3200 C3201 C3202 C3203 C3204 C3205 Motorola Part No. Description 2113743N50 2113743N50 2113743N50 2113928N01 2113743L09 2113743L09 2113743L09 2113743L41 2113743H14 2113928D08 2113743L17 2113743L17 2113928N01 2113928D08 2113928N01 2113743L09 2113743L09 2113743L09 2113743L09 2113743L09 2113743N50 2113743N50 2113743L09 2113743L09 2113743L09 2311049A05 --2113743N50 2113743N50 2113743N50 2113743N50 2113743N50 2113743N50 2113743L41 2113743L41 2113743L41 2113743L41 --2113743L17 2113743N22 2113743N31 2113743L01 2113743L01 2113743M24 2113743F16 2113743M24 --2113743M24 2113743E20 2113743M24 2113743M24 100 pF 100 pF 100 pF 0.1 uF ±10%; 6.3 V 470 pF 470 pF 470 pF 0.01 uF ±10%; 16 V 10 uF +80/-20%; 16 V 10 uF +80/-20%; 10 V 1000 pF 1000 pF 0.1 uF ±10%; 6.3 V 10 uF +80/-20%; 10 V 0.1 uF ±10%; 6.3 V 470 pF 470 pF 470 pF 470 pF 470 pF 100 pF 100 pF 470 pF 470 pF 470 pF 0.47 uF ±10%; 25 V not used 100 pF 100 pF 100 pF 100 pF 100 pF 100 pF 0.01 uF ±10%; 16 V 0.01 uF ±10%; 16 V 0.01 uF ±10%; 16 V 0.01 uF ±10%; 16 V not used 1000 pF 6.8 pF 16 pF 220 pF 220 pF 0.1 uF +80/-20%; 16 V 1 uF +80/-20%; 16 V 0.1 uF +80/-20%; 16 V not used 0.1 uF +80/-20%; 16 V 0.1 uF +10%; 16 V 0.1 uF +80/-20%; 16 V 0.1 uF +80/-20%; 16 V Circuit Ref C3206 C3207 C3208 C3209 C3210 C3211 C3212 C3213 C3214 C3215 C3216 C3217 C3220 C3221 C3222 C3224 C3225 C3226 C3230 C3235 C3236 C3237 C3281 C3336 C3340 C3341 C3342 C3343 C3344 C3345 C3346 C3347 C3351 C3352 C3353 C3354 C3355 C3356 C3357 C3359 C3361 C3370 C3371 C3372 C3373 C3374 C3375 C3376 C3381 C3501 C3502 Motorola Part No. Description 2113743M24 2311049A57 2113743N53 2113743N38 --2113743N37 --2113743M24 2113743M24 2113743M24 2113743L33 2113743M24 2113743M24 2113743M24 2113743N16 2113743M24 2113743N12 2113743N03 2113743N28 2311049A56 2113743N26 2311049A07 2113743N35 2311049A18 2109445U40 2109445U36 2109445U45 2109445U28 2109445U16 2109445U44 2109445U27 2109445U22 2113743L17 2109445U36 2109445U35 2109445U51 2109445U33 2109445U27 2109445U51 2109445U41 2113743N48 2113743L17 2113743L17 2113743L17 2109445U21 2109445U23 2109445U37 2109445U45 2109445U35 2113743L05 2113743N34 0.1 uF +80/-20%; 16 V 10 uF ±10%; 16 V 130 pF 33 pF not used 30 pF not used 0.1 uF +80/-20%; 16 V 0.1 uF +80/-20%; 16 V 0.1 uF +80/-20%; 16 V 4700 pF 0.1 uF +80/-20%; 16 V 0.1 uF +80/-20%; 16 V 0.1 uF +80/-20%; 16 V 3.9 pF 0.1 uF +80/-20%; 16 V 2.7 pF 1 pF 12 pF 4.7 uF ±20%; 10 V 10 pF 1 uF ±10%; 16 V 24 pF 10 uF ±10%; 16 V 20 pF 13 pF 33 pF 4 pF 3.6 pF 30 pF 10 pF 6.2 pF 1000 pF 13 pF 12 pF 56 pF 9 pF 10 pF 56 pF 22 pF 82 pF 1000 pF 1000 pF 1000 pF 5.6 pF 6.8 pF 15 pF 33 pF 12 pF 330 pF 22 pF Circuit Ref C3503 C3504 C3505 C3508 C3509 C3511 C3512 C3513 C3514 C3515 C3516 C3518 C3519 C3521 C3523 C3524 C3525 C3526 C3527 C3528 C3530 C3531 C3532 C3533 C3534 C3535 C3536 C3541 C3542 C3543 C3544 C3546 C3547 C3550 C3559 C3560 C3561 C3562 C3563 C3564 C3565 C3566 C3567 C3568 C3569 C3570 C3571 C3701 C3702 C3703 C3704 Motorola Part No. 2113743N34 2113743M08 2113743L05 2113743M08 2113743L05 2113740F10 2113740F36 2113740F36 2113740F48 2113743L29 2311049A08 ----2111078B48 2111078B38 ----2113743M08 --2113740F34 2113740F63 2113740F30 2113740F46 ----2113740F37 2113740F30 2113743M08 2113743L05 2113743M08 2113743L05 2113743L05 2113743M08 2113743N28 --2311049A07 2113743M08 2113743L29 2113743L29 2113743L01 2113743E07 2113743N50 2113743L05 2113743L29 2113743M08 2113743L05 2113743L09 2113743L41 2113743L41 2113743L41 2113743L41 Description 22 pF 0.022 uF +80/-20%; 16 V 330 pF 0.022 uF +80/-20%; 16 V 330 pF 2 pF 24 pF 24 pF 75 pF 3300 pF 1 uF ±10%; 35 V not used not used 160 pF 68 pF not used not used 0.022 uF +80/-20%; 16 V not used 20 pF 330 pF 13 pF 62 pF not used not used 27 pF 13 pF 0.022 uF +80/-20%; 16 V 330 pF 0.022 uF +80/-20%; 16 V 330 pF 330 pF 0.022 uF +80/-20%; 16 V 12 pF not used 1 uF ±10%; 16 V 0.022 uF +80/-20%; 16 V 3300 pF 3300 pF 220 pF 0.022 uF ±10%; 16 V 100 pF 330 pF 3300 pF 0.022 uF +80/-20%; 16 V 330 pF 470 pF 0.01 uF ±10%; 16 V 0.01 uF ±10%; 16 V 0.01 uF ±10%; 16 V 0.01 uF ±10%; 16 V 5-22 Circuit Ref C3705 C3706 C3707 C3708 C3709 C3710 C3711 C3712 C3713 C3714 C3715 C3722 C3723 C3724 C3725 C3726 C3727 C3731 C3732 C3733 C3734 C3735 C3741 C3742 C3743 C3744 C3745 C3746 C3751 C3752 C3753 C3754 C3755 C3761 C3762 C3763 C3808 C3809 C3810 C3811 C3812 C3813 C3815 C3816 C3818 C3821 C3822 C3823 C3824 C3825 C3826 Schematic Diagrams, Overlays, and Parts Lists Motorola Part No. Description 2113743E20 2311049J11 2113743N34 2113743M24 2113743M24 2104993J02 2311049A69 2113743M24 2311049A09 2311049J11 2113743L09 --0804533C56 2311049A08 --2113743N24 2113743N50 2113743L41 2113743L41 2104993J02 2113743L41 2113743L41 --2113743L01 2113743L01 2113743L01 2113743L01 2113743L01 2113743M24 2113743L17 2311049A56 2113743M24 2104993J02 ------2113743N30 2113743N36 --2113743M24 2113743M24 2113743L41 2113743L17 2113743N22 2113743E07 --2113740A79 2113740A79 2113743N36 2113743N30 2113743N18 0.1 uF ±10%; 16 V 4.7 uF ±10%; 16 V 22 pF 0.1 uF +80/-20%; 16 V 0.1 uF +80/-20%; 16 V 2.2 uF +22%; 16 V 10 uF ±20%; 6.3 V 0.1 uF +80/-20%; 16 V 2.2 uF ±10%; 20 V 4.7 uF ±10%; 16 V 470 pF not used 0.1 uF 1 uF ±10%; 35 V not used 8.2 pF 100 pF 0.01 uF ±10%; 16 V 0.01 uF ±10%; 16 V 2.2 uF ±22%; 16 V 0.01 uF ±10%; 16 V 0.01 uF ±10%; 16 V not used 220 pF 220 pF 220 pF 220 pF 220 pF 0.1 uF +80/-20%; 16 V 1000 pF 4.7 uF ±20%; 10 V 0.1 uF +80/-20%; 16 V 2.2 uF ±22%; 16 V not used not used not used 15 pF 27 pF not used 0.1 uF +80/-20%; 16 V 0.1 uF +80/-20%; 16 V 0.01 uF ±10%; 16 V 1000 pF 6.8 pF 0.022 uF ±10%; 16 V not used 1000 pF 1000 pF 27 pF 15 pF 4.7 pF Circuit Ref C3827 C3829 C3830 C3831 C3832 C3833 C3834 C3835 C3836 C3842 C3843 C3848 C3849 C3850 C3852 C3853 C3870 C4020 C4021 CR411 CR412 CR413 CR440 CR501 CR503 CR3200 CR3301 CR3303 D3521 D3551 D3701 D3702 D3761 D3821 D3831 D3832 E400 E401 E402 E403 E404 E405 E406 E407 E408 E409 F501 FL401 FL3201 FL3204 FL3206 Motorola Part No. ----2113743N28 0804533C24 2113743L17 2113743N08 2113743N36 2113743N18 2113743N30 --0804533C13 2113743N23 2113743L17 2113743L17 2113743L17 2109445U12 2113743N30 2113743L17 2113743L17 4802245J62 4802245J62 4802245J62 4813833C02 4880107R01 4805729G49 4880154K03 4886143B01 4880154 K03 4880973Z02 4880973Z02 4802233J09 4802233J09 --4805649Q13 4805649Q13 4862824C01 2480640Z01 2480640Z01 2480640Z01 2480640Z01 2480640Z01 2480640Z01 2480640Z01 2480640Z01 2480640Z01 2480640Z01 6580542Z01 4870368G02 9180022M10 9180468V04 9180469V03 Description not used not used 12 pF 8200 pF 1000 pF 1.6 pF 27 pF 4.7 pF 15 pF not used 1000 pF 7.5 pF 1000 pF 1000 pF 1000 pF 2.4 pF 15 pF 1000 pF 1000 pF Schottky Diode Schottky Diode Schottky Diode Dual Diode Common Cathode Rectifier LED Red/Yellow Dual Schottky Diode Quad Diode Mixer Dual Schottky Diode Schottky Diode Schottky Diode Triple Diode Triple Diode not used Dual Varactor Dual Varactor Varactor Ferrite Bead Ferrite Bead Ferrite Bead Ferrite Bead Ferrite Bead Ferrite Bead Ferrite Bead Ferrite Bead Ferrite Bead Ferrite Bead Fuse 3A 38.4 kHz Crystal 44.85 MHz 4-Pole Crystal Filter 6-Pole 455 kHz Ceramic Filter 4-Pole 455 kHz Ceramic Filter Circuit Ref H3501 J400 J403 J3501 L400 L401 L410 L411 L505 L3200 L3202 L3281 L3320 L3321 L3322 L3323 L3324 L3325 L3327 L3328 L3340 L3341 L3501 L3503 L3504 L3511 L3513 L3515 L3518 L3519 L3521 L3522 L3523 L3531 L3532 L3551 L3701 L3731 L3809 L3811 L3812 L3813 L3816 L3821 L3822 L3823 L3824 L3825 L3826 L3831 L3832 Motorola Part No. 2680499Z01 0905505Y04 0905505Y02 2880658Z02 2462587Q42 2462587Q42 2462587Q42 2462587Q42 2462587Q42 --2413923A25 2462587Q43 2413923C09 2413923C09 2413923C09 2413923C09 2413923C09 2462587V36 2413923C09 2413923C09 2462587N69 2413923C09 2413926H09 2462587V32 2462587N51 2462587N42 2409348J03 2479990C03 --2484657R01 2460591A49 2460591M20 2462587N68 2460591M71 2460591M71 2460591M71 2462587Q42 2462587Q20 2462587V27 2462587V34 2413923B01 2462587Q47 2462587V34 2409415M11 2409415M06 --2462587N68 2409415M15 2462587N68 2462587N49 --- Description Heatsink 40-Pin Connector 20-Pin Connector Antenna Connector, SMA type 390 nH 390 nH 390 nH 390 nH 390 nH not used 1.2 uH 470 nH 68 nH 68 nH 68 nH 68 nH 68 nH 150 nH 68 nH 68 nH 1.2 uH 68 nH 5.6 nH 68 nH 68 nH 12 nH 3.85 nH 13.85 nH not used Ferrite Bead 8.01 nH 18.05 nH 1 uH 35.17 nH 35.17 nH 35.17 nH 390 nH 2.2 uH 27 nH 100 nH 56 nH 1 uH 100 nH 47 nH 18 nH not used 1 uH 100 nH 1 uH 47 nH not used Circuit Ref L3833 L3834 L3850 L3870 M100 M101 M300 M301 M400 M401 PB501 PB502 PB503 PB504 PB505 Q400 Q403 Q405 Q410 Q416 Q417 Q502 Q505 Q3200 Q3211 Q3302 Q3303 Q3501 Q3561 Q3721 Q3802 R400 R401 R402 R403 R405 R406 R407 R408 R409 R410 R411 R413 R414 R415 R416 R418 R419 R420 R421 R423 Motorola Part No. 2462587N46 2462587N68 2413926H21 2462587N53 7585651Z01 7585651Z01 7585651Z01 7585651Z01 7585651Z01 7585651Z01 4080523Z01 4080523Z01 4080523Z01 4080523Z01 4080523Z01 4809579E18 4813824A17 4802245J54 4802245J54 4809579E18 4809939C05 5180159R01 4880214G02 4802197J95 4813824A10 4802245J95 4805723X02 4813828A09 --4809939C05 4802245J95 0662057N15 0662057M01 ----0662057M01 0662057N20 0662057N19 --0662057M98 0662057N23 0662057M98 0662057M01 0662057V34 0662057V26 0662057M98 0662057M01 0662057M67 0662057B46 0662057M81 0662057N21 Description 27 nH 1 uH 56 nH 100 nH Contact Contact Contact Contact Contact Contact Tactile pushbutton Tactile pushbutton Tactile pushbutton Tactile pushbutton Tactile pushbutton MOSFET P-Chan TP0101T MMBT3906 PNP Dual NPN UMG5 Dual NPN UMG5 MOSFET P-Chan TP0101T Dual NPN/PNP UMC5NTL Dual NPN IMX1 MMBT3904 NPN PBR941 NPN MMBT3904 NPN PBR941 NPN Dual PNP UMT1 MRF1517 not used Dual NPN/PNP UMC5NTL Philips BFS540 NPN 47 K 0 not used not used 0 75 K 68 K not used 10 K 100 K 10 K 0 180 K 91 K 10 K 0 510 10MEG 2K 82 K Schematic Diagrams, Overlays, and Parts Lists Circuit Ref R424 R425 R426 R427 R428 R429 R430 R431 R432 R434 R435 R436 R437 R445 R447 R448 R449 R450 R451 R452 R453 R454 R455 R456 R457 R460 R461 R462 R463 R471 R472 R473 R475 R476 R477 R478 R481 R482 R492 R498 R499 R501 R502 R505 R506 R600 R601 R602 R603 R604 R605 Motorola Part No. 0662057N12 0662057N10 0662057N35 0662057M84 0662057M10 0662057M98 0662057M01 0662057N39 0662057N16 0662057M62 0662057M81 0662057M01 --0662057N08 0662057N51 0662057M98 0662057N08 0683962T45 0662057N03 0662057N23 ------0662057M01 0662057M98 0662057M90 0662057M56 0662057M98 0662057M61 0662057M92 0662057M93 0662057M26 0662057M01 0662057N08 0662057M74 0662057M98 0662057N08 0662057M01 0662057M01 0662057M98 0662057M98 0662057M70 0662057M56 0662057M98 0662057N15 --0662057N31 0662057N23 0662057N23 --0662057N23 Description 36 K 30 K 330 K 2.7 K 2.2 10 K 0 470 K 51 K 330 2K 0 not used 24 K 1.5 MEG 10 K 24 K 68 15 K 100 K not used not used not used 0 10 K 4.7 K 180 10 K 300 5.6 K 6.2 K 10 0 24 K 1K 10 K 24 K 0 0 10 K 10 K 680 180 10 K 47 K not used 220 K 100 K 100 K not used 100 K 5-23 Circuit Ref R606 R615 R616 R3135 R3200 R3201 R3202 R3203 R3205 R3206 R3208 R3209 R3210 R3211 R3215 R3216 R3220 R3221 R3222 R3223 R3224 R3225 R3240 R3318 R3330 R3331 R3332 R3333 R3334 R3335 R3336 R3500 R3501 R3502 R3503 R3505 R3512 R3513 R3519 R3540 R3541 R3542 R3543 R3544 R3545 R3546 R3547 R3548 R3551 R3561 R3562 Motorola Part No. 0662057N23 --0662057M01 0662057M76 0662057M86 0662057M83 0662057M43 --0662057M01 0662057N03 0662057V02 0662057V04 0662057M70 0662057N01 0662057M80 0662057M64 0662057M80 0662057M62 0662057N11 0662057M90 0662057N01 0662057M90 0662057M34 0662057M66 0662057U61 0662057U97 0662057M43 0662057V11 0662057M94 0662057M73 0662057M92 --0662057M61 0662057M32 0662057M61 0662057M62 ----0680539Z01 0662057A01 --0662057M92 0662057M50 0662057A25 0662057A25 0662057N11 0662057N01 0662057M95 0662057M01 0662057N01 0662057N11 Description 100 K not used 0 1.2 K 3.3 K 2.4 K 51 not used 0 15 K 10 K 12 K 680 12 K 1.8 K 390 1.8 K 330 33 K 4.7 K 12 K 4.7 K 22 470 240 6.8 K 51 22 K 6.8 K 910 5.6 K not used 300 18 300 330 not used not used 0.1 10 not used 5.6 K 100 100 100 33 K 12 K 7.5 K 0 12 K 33 K Circuit Ref R3563 R3564 R3565 R3566 R3569 R3570 R3571 R3572 R3573 R3701 R3702 R3703 R3704 R3705 R3720 R3721 R3722 R3723 R3726 R3727 R3741 R3751 R3752 R3760 R3761 R3762 R3763 R3799 R3801 R3802 R3803 R3804 R3810 R3811 R3812 R3816 R3817 R3818 R3821 R3822 R3823 R3824 R3825 R3826 R3828 R3829 R3830 R3831 R3832 R3833 R3834 Motorola Part No. 0662057N33 0662057N35 --0662057M01 ------0662057A27 0662057A27 0662057M50 --0662057M54 0662057M54 0662057N11 0662057N23 0662057M01 0662057M74 0662057M50 --0662057N23 0662057M50 0662057N24 0662057N26 0662057M01 0662057N27 --0662057M50 0662057M01 --0662057M01 --0662057M01 0662057M67 0662057M50 --0662057M74 0662057M01 --0662057M58 0662057M42 0662057N11 0662057N07 0662057M38 0662057M32 0662057M87 0662057M01 --0662057M98 0662057N01 0662057M58 0662057M42 Description 270 K 330 K not used 0 not used not used not used 120 120 100 not used 150 150 33 K 100 K 0 1K 100 not used 100 K 100 110 K 130 K 0 150 K not used 100 0 not used 0 not used 0 510 100 not used 1K 0 not used 220 47 33 K 22 K 33 18 3.6 K 0 not used 10 K 12 K 220 47 Circuit Ref Motorola Part No. R3835 R3836 R3850 R3852 R3854 R3855 RT400 S501 S502 0662057N15 0662057M98 0662057M96 0662057M54 0662057M73 0662057M90 0680590Z01 4080710Z01 1880619Z02 SH400 2680505Z01 SH401 2680506Z01 SH402 2680515Z01 SH403 2680516Z01 SH3202 SH3203 SH3301 SH3302 SH3501 2686081B02 2686081B03 2686081B01 2680509Z01 2686081B03 SH3502 SH3701 SH3702 SH3801 SH3802 T3301 T3302 U400 U404 U405 U406 2686081B04 2680511Z01 2680511Z01 2680513Z01 2680514Z01 2580541Z02 2580541Z02 5102463J40 5185130C53 5102463J36 *5102463J59 U407 *5102463J64 U409 U410 U420 U2000 U3101 U3201 U3501 U3502 U3503 U3701 U3711 U3801 VR432 5102226J56 5102463J57 5102463J44 5180932W01 5186144B01 5102463J58 5185130C65 5185765B26 5185963A15 5185963A27 5105739X05 5105750U54 4805656W08 Description 47 K 10 K 8.2 K 150 910 4.7 K 33.0 K @ 25°C Frequency Switch Volume Potentiometer/On-Off Switch Controller Memory Shield Bottom Controller On/Off Shield Bottom Controller Micropressor Shield Top Controller ASFIC/Audio PA Shield Top Shield, IF Top Shield, IF Bottom Shield, FE Top Shield, Mixer Bottom Shield, PA Harmonic Filter Bottom Shield, PA Bottom Shield, FracN Bottom Shield, FracN Top Shield, VCO Bottom Shield, VCO Top Mixer Balun Mixer Balun 3.3V Regulator ASFIC Audio Filter IC Static RAM 32Kx8 SRM2B256 Flash ROM 128Kx8 AT49HLV010 Serial EEPROM 16Kx8 X25128-2.7 Microcontroller 3.3V Regulator Audio PA LM2904 Dual Opamp SA616 IFIC 3.3V Regulator LDMOS Power Amplifier Power Control IC Temperature Sensor Low Voltage FracN 5V Regulator VCO Buffer IC 5.6V Zener 5-24 Circuit Ref Schematic Diagrams, Overlays, and Parts Lists Motorola Part No. Description VR433 4805656W08 5.6V Zener VR434 4802245J73 6.8V Zener VR439 4880140L17 12V Zener VR440 4802245J73 6.8V Zener VR441 4802245J73 6.8V Zener VR442 4802245J73 6.8V Zener VR444 4802245J73 6.8V Zener VR447 4802245J74 10V Zener VR448 4802245J74 10V Zener VR449 4802245J74 10V Zener VR450 4802245J74 10V Zener VR460 4802245J73 6.8V Zener VR501 4802245J73 6.8V Zener VR506 4802245J73 6.8V Zener VR3501 4880140L15 10V Zener VR3502 4809788E06 6.8V Zener Y3102 9186145B02 455 KHz Discriminator Y3200 4880606B09 44.395 MHz Crystal Y3761 --not used Y3762 4802245J68 16.8 MHz Reference Oscillator * Motorola Depot Servicing only Schematic Diagrams, Overlays, and Parts Lists 5-25 C521 PB503 C379 R373 C380 Q351 C513 R502 T301 C520 2 R501 L103 1 L101 SH100 C101 C116 R120 C102 L105 C112 C108 CR101 C115 C117 L102 C114 L104 C106 C124 C123 PB505 C104 L106 3 CR102 R103 C109 C110 Q101 L108 R104 C120 2 C126 C133 R112 C300 L107 R108 R111 C125 C127 C122 R110 C150 C153 R109 C136 R106 R107 C130 C121 R105 C128 C132 U101 8 C131 1 16 C137 L109 E101 C135 9 C139 C140 C138 C165 L654 L111 CR503 VR508 C141 L112 SH600 L110 CR601 C609 C666 FL600 L602 CR600 C603 CR603 FL601 C600 C601 C602 R601 C604 R114 R600 L601 C671 C606 C655 C143 4 3 FL300 C511 C514 3 CR301 T302 C512 R305 SH303 6 C530 TP202 1 L600 C658 C605 C657 L650 C656 R602 C505 C502 Y351 R360 Q350 C356 C526 R375 C362 C354 R354 C370 C353 L351 R355 C355 FL353 2 R505 C313 C314 3 4 U201 TP302 37 L203 C231 C220 R207 R208 Q201 C653 R662 L651 SH602 C440 R406 C654 R651 R652 R507 C381 13 25 C316 C129 SH401 C401 R405 R401 C650 C652 R650 C651 CR440 R455 R448 R447 R451 Q400 R436 R402 Q417 CR413 VR434 L400 R421 R427 CR412 TP406 VR450 4 U400 5 8 R407 C491 C441 TP405 R476 C403 C400 C438 R477 C467 Q405 Q505 2 C402 C406 R450 J403 C494 C493 C490 22 R452 3 4 C495 20 R481 D350 R454 R403 C497 C496 Q403 R416 C471 1 C480 R482 VR449 R453 R456 RT400 C473 C472 21 SH400 C444 VR447 L401 TP410 C424 R408 C384 Q502 R201 L304 C207 C234 C235 R357 SH351 C233 Q202 C427 C428 R435 C443 R478 R492 TP402 C404 1 8 TP401 C429 R428 R429 40 C250 C251 4 16 U407 5 1 R358 C361 6 C208 R202 VR501 R506 R362 4 C425 R356 2 C371 R371 R359 R363 C315 C222 C351 L350 C206 C529 C237 L201 C205 C204 3 FL352 R361 R353 C383 C350 SH202 R209 22 C426 C352 B504 Y200 1 R352 R351 TP201 4 R374 C369 C357 FL350 R350 C432 J400 PB501 VR504 R210 U406 U405 7 PB504 PB502 C382 17 B503 21 8 32 C238 R437 VR506 E407 C240 1 C523 R418 C423 E408 R410 E409 TP415 SH101 Figure 5-19. 700 MHz Main Board Bottom Side PCB 8486220Z07 C152 26 51 E401 R463 R414 U409 C533 CR411 R473 C475 11 U420 13 C415 C414 C405 C411 C451 R483 VR460 SH403 C450 3 4 Q410 C476 VR433 10 VR432 C445 1 C412 C442 R498 R431 20 U404 C408 R434 R409 L411 C536 R411 R439 R499 R423 C422 C421 C419 C420 C447 E400 R457 25 37 C452 L652 R424 C448 R413 R475 R438 C439 C456 R432 C453 R461 U410 R425 C407 R445 C479 R472 C416 1 C615 C617 C481 C410 R605 C616 C670 R658 C668 L656 R400 C409 R654 R660 R449 Q603 C662 C620 C622 11 C660 C621 C659 C661 R653 R661 L606 C434 C247 C246 C245 20 U600 C669 R655 C611 C466 1 76 Q416 C435 C458 C459 R462 L410 CR202 C209 C210 R204 C537 R460 C239 CR201 C218 Q601 C665 C532 C492 VR448 VR446 VR445 U204 SH402 C449 C534 C431 C223 C224 C463 E402 E403 C436 R426 R420 R217 R852 R853 C253 C252 C852 R855 C433 C242 C619 10 R604 C608 R606 C667 L653 L605 C613 R659 C663 1 C610 R612 L609 R608 L604 R607 L603 C623 C614 C612 C607 R603 R656 C624 C627 L608 R610 C626 C535 R471 C162 C155 R119 R117 R118 R609 C664 R657 1 C148 R611 9 17 U102 C113 C851 C856 C214 U202 C244 VR502 C154 R101 25 C163 C146 C144 C142 L610 L607 Q600 C625 C149 C147 C151 C158 U103 C145 C134 VR101 R102 R115 C118 C111 C164 C103 C157 C105 J101 C161 R116 C119 M101 C107 SH102 R415 SH603 C628 C159 C160 E102 FL401 R419 L204 C243 C156 SH304 R113 C306 C307 C305 L300 R301 C301 R302 R304 C225 E404 E406 C232 R212 C323 C322 C324 C318 CR501 C317 SH301 Figure 5-20. 700 MHz Main Board Top Side PCB 8486220Z07 C524 R306 L305 L303 L301 R303 C304 C320 C229 L202 C228 R213 C227 R215 R214 C230 C221 C241 R211 C236 C525 C531 CR300 C302 2 C528 FL301 C503 E405 C211 C212 C226 R206 C213 C201 R205 R203 C219 C203 F501 C311 C319 C310 C308 C S501 L306 2 L302 C303 4 C 8 C321 Q301 R861 B501 C360 C527 C312 C854 3 R216 SH201 3 C538 C202 SH350 C309 C216 R860 R859 1 2 R851 C359 4 R854 C255 U203 FL351 U851 C437 C217 5 R856 1 C254 L655 R367 C363 C375 R365 R368 R369 C372 C367 R366 C368 C364 L354 C366 C855 C853 8 R377 10 R364 3 2 C365 R372 U350 1 L505 C215 R376 5 11 R370 C376 20 Y350 3 Q352 C378 2 S502 L352 C522 C618 C373 4 C374 C358 C377 L353 4 VR503 VR505 Schematic Diagrams, Overlays, and Parts Lists VR507 5-26 Schematic Diagrams, Overlays, and Parts Lists 5-27 R5 L304 680nH C314 IF 1000pF R304 330 C305 0.1uF C316 C315 10pF R305 51 C306 1000pF NU R302 12K C307 68pF C313 30pF L303 150nH L301 180nH C304 68pF OUT IN 4 C308 0.75pF C309 5.6pF C303 1 6 Q301 R301 5.6K RF BALUN CR301 IO1 IO2 5 NC XFM R 6 1 NU 2 T302 IF BALUN 2 2 3 3 GND C301 4.3pF IO4 1 XFMR CR300 5 2 C311 2.7pF 3 3 RX_IN 1 3 T301 IO3 45J91 2 4 NC 1 C302 68pF GND 68pF L300 5.6nH 2 OUT 3 FL300 1 IN R303 1K C300 FL301 45J91 68pF 4 C312 12pF C310 L302 12nH 4 1 LO_TEST C317 3pF R306 3.6K C321 C323 68pF 15pF C319 L306 15pF 5.45nH L305 5.45nH RX_LO C322 2.7pF C324 8.2pF C320 20pF C318 9.1pF Figure 5-21. 700 MHz Receiver Front End Schematic Diagram 5-28 Schematic Diagrams, Overlays, and Parts Lists 4.61 VDC 3.91 VDC 2.45 mA 2.55 mA G R360 330 6.8pF 3 IN IFAMPOUT 1 2 IFAMP_DEC2 RSSIOUT 8 OSCOUT 5V C379 0.1uF R372 C380 390 120pF C378 0.1uF GND C365 15pF OUT 45B02 455KHz 1 C366 33pF 2 NU GND1 3 4 R365 RF Level @ Q351 collector is the typical value when applied -47dBm input level to antenna jack (J101) measuring with high impedance probe 20 72.895MHz 5 0.1uF 06B10 3 10uF MIXOUT C370 C369 0.1uF Y350 3 15 GND SA616 C371 R364 820 10 7 2 9 VCC 51 Y351 R373 1.2K 17 +6 dBm U350 16 6 4 1 5.1 mA R363 14 LIMIN LIM_DEC2 12 18 IFAMPIN 19 IFAMP_DEC1 NU LIM_DEC1 R357 10 C384 QUADIN R356 12K C372 .033uF 5V LIMOUT C359 0.5pF 13 L353 390nH D350 R362 330 RSSI_FEED L352 330nH C381 0.1uF 3.3K Q351 0.75VDC 13pF AUDIO_FEED NU R351 10 C358 NU 3 C382 NU .033uF C360 AUDIOOUT C383 3.10 VDC R374 R375 2.4K C364 11 R350 12K .033uF OSCIN C352 3.6pF 0.1uF RFIN_DEC L351 330nH OUT GND 75pF IN 0.75VDC 2 GND GND1 4 2 L350 NU 1 Q350 C363 6.8K -2.5 dBm 55J04 73.35MHz C353 3 R358 FL351 C357 16pF OUT C361 RFIN C351 0.5pF IN C356 GND1 0.1uF 6.8K 3.03 VDC 4 R352 55J04 1 GND 0.1uF 27K C354 FL350 51pF IN 1 C362 R359 27K G 2 OUT 3 0.1uF R353 IF OUT 2 4 GND2 C355 R354 620 73.35MHz CFUCJ455F 390 5V C350 FL353 1 IN 5V 100 GND1 5V FL352 CFWC455G R361 R355 C367 15pF C368 R366 1.8K NU Q352 C377 0.1uF R371 1.8K L354 560nH C373 0.1uF R368 10K C374 0.1uF R367 12K 1.65 Vdc 55-65 mVrms C375 4700pF R369 R370 12K 680 R376 0 C376 0.1uF Figure 5-22. 700 MHz Receiver I-F Schematic Diagram R377 NU 1.10 - 2.4 Volt G DISC G RSSI 5-29 1 Schematic Diagrams, Overlays, and Parts Lists SWB+ 3 5 C201 2.2uF SD U202 ADP3300 GND IN OUT NR C203 56pF C202 68pF ERR 6 5V 4 2 L201 2.2uH C204 C529 68pF 2.2uF C531 68pF C205 .0 1uF 68pF C207 0.1uF C206 2.2uF C209 C208 0.1uF 0. 1uF C211 0.1uF .01uF 4 5 U203 VIN LP2980 ON_OFF* 3 1 C216 68pF A2 K2 3 2 1 K1 A1 .0 1u F C212 .01uF .0 1uF C213 CR201 10 0 100 .01uF GND 2 4 R204 R202 5 33K 33K 6 A3 K3 A2 K2 A1 K1 3 .0 1uF 2 C214 1 .01uF NU 5 C215 10uF K3 R203 VOUT 7.5VDC 6 A3 CR202 16.8MHz NC 4 L202 2.2uH C218 68pF C219 2.2uF C220 0.1uF C210 0 C221 0.1uF C222 0.1uF 0. 1uF 0.1uF 12.8V (Typical) R201 15 0 C217 2.2uF R205 Vdda 150 C226 22pF C224 C223 10uF C225 10uF 22pF 0.1uF 68pF C229 68pF R207 12K C230 68pF 40 39 26 56K R208 27 32 18 42 VSF C233 2.2uF C231 68pF 4.6V -20dBm RX VCO C232 10uF 17 29 31 13 VMULT3 SFIN VMULT4 PVREF AUX1 VBPASS AUX2 BIAS1 U201 AUX3 BIAS2 63A27 AUX4 SFCAP TEST1 SFBASE TEST2 PREIN IOUT REFSEL IADAPT CCOMP LOCK ADAPTSW NC1 NC2 NC3 NC 5 47 VCP VRO 34 36 AVDD VMULT2 PD_GND C228 Q201 150 SFOUT INDMULT WARP 23 4 24 19 3 41 C251 68pF 68pF 15 14 12 Q202 11 3 1 5V 2 4 5 37 38 43 45 4 46 AUX4 28 16 C236 25 68pF R215 330 VCTRL C237 R209 .01uF 100 R214 1.3K C241 .047uF L204 12uH Vdda C244 C238 0.1uF C243 470pF .022uF Steering Line DC Voltage 2 to 9V in RX mode 45J68 R213 120 C235 68pF 3 to 11V in TX mode C242 0.1uF TP202 1 4 R211 3.9K VCC 1 TP201 47K C239 68pF C240 68pF 1 R212 33 OUT 3 VCON GND R210 2 C245 0.47uF C246 C247 NU NU Y200 16.8MHz 2 1 C234 1.2pF AUX3_5V 3 All values above are ’typical’ Measured with HP85024A High Frequency Probe L203 6.8nH 2 48 -18.5dBm TX VCO PRESC R5 2 C250 44 C227 68pF DATA VMULT1 DATA PRE_GND 21 MODIN AGND 35 MODOUT 33 30 MODIN DVDD 5 PD_VDD 7 FREFOUT CLK DGND 10 XTAL1 XTAL2 CEX 6 9 22 8 CSX PRE_VDD CLK 20 15 0 R206 LOCK Figure 5-23. 700 MHz Frequency Synthesizer Schematic Diagram 5-30 Schematic Diagrams, Overlays, and Parts Lists R5 4.6 V Super Filter Supply from U201 VSF C625 51pF RX VCO R607 100 C617 1.9 V when selected R605 330 NU C626 51pF L609 8.2nH 15K R609 C616 C615 C614 C613 0.1uF 68pF 0.1uF 68pF C612 0.1uF C611 2.2uF C610 68pF 0.1uF C602 R606 10 33 R610 0.1uF 68pF 68pF C618 0.1uF C619 68pF L605 33nH NU L600 100nH R612 33 C623 51pF C606 2.7pF PRESC Rx_sw RX_BASE 50U54 RX_SWITCH RX_EMITTER TX_BASE 17 TX BUFFER TX_EMITTER FLIP_IN GND_FLAG GND_BUFFERS TX_SWITCH GND_LOGIC C670 68pF U600 7 13 Tx_sw COLL_RFIN 2 TX_IADJ RX_IADJ SUPER_FLTR 12 PRESC_OUT L602 100nH 1 2 L603 100nH RX_OUT 3 4 C609 51pF CR601 5 15 20 19 TRB_IN 11 9 5V when selected Tx_sw AUX3_5V 0.1uF 0.1uF C650 1.9 V when selected R652 33 0V for RX 5V for TX 1K R656 680 L650 100nH VCO Select Line R655 C653 68pF C651 0.1uF .033uF C652 R650 R651 13K 22K 33K C665 68pF C658 13pF C664 68pF R662 C655 6.8pF 18nH R657 120 L651 CR603 45J93 47K L653 100nH 33 R660 Q601 BFQ67W 3 47pF C667 R659 10 2 L654 TX_INJ 7.5pF 3 dBm typical C661 100pF 33 R653 Q603 27nH C671 C668 6.8pF C659 3.3pF C662 68pF R658 C657 NU FL601 C656 2pF 3 4 AUX4 L652 100nH 1 3.3pF C660 5 2 C666 NU R661 100 L656 4.7nH L655 47nH to PA LEVEL SHIFT FOR VCO SELECT 270 R654 Freq Range 746 to 794 MHz Allows 3V logic from frac-N to control 5V logic of VCO C669 47pF TX VCO Figure 5-24. 700 MHz Voltage Controlled Oscillator Schematic Diagram VCTRL Steering Line 2 to 11 VDC 6 16 5 mA current draw C663 CR600 FL600 1 TX_OUT 45J93 C605 2.7pF 2 8 L601 22nH R604 270 10 Switched supplies for VCOs on this page C607 1.5pF R603 33 18 14 C604 3.3pF 1 RX_LO C620 C624 NU R611 15K L610 47nH C603 L607 18nH 1 2 Rx_sw .033uF C600 C601 51pF L604 100nH BFQ67W 3 C621 VCC_LOGIC R608 47 C622 VCC_BUFFERS Q600 18K R601 R602 33 L606 390nH C628 51pF 819.35 to 837.35 MHz 1.5pF C608 C627 51pF L608 100nH Freq Range R600 12K C654 68pF Schematic Diagrams, Overlays, and Parts Lists 5-31 6V to 9V 0.1 UNSWB+ R102 240 C118 15pF C147 68pF C119 68pF L104 39nH C107 1.8pF Microstrip C117 33pF C115 10pF 50ohm point C124 68pF C126 3300pF C161 15pF C129 1uF C154 15pF Microstrip L106 L110 100nH L109 100nH NU C138 0.1uF C141 0.1uF C159 68pF C145 15pF C143 68pF C131 47pF 9.74nH L103 R104 RX_IN NU C130 3.9pF C157 .022uF C164 68pF Microstrip M101 HEATSINK NU Typical +4dBm 510 R114 R106 1 68pF C137 C125 24pF R107 1 C127 6 NU 7 2 R105 2K 3 RFOUT1 RFIN RFOUT2 VCNTRL VG1 VD1 VG2 G2 U101 30C65 NC1 C132 .022uF L108 100nH GND1 GND2 NC2 NC3 NC4 1 14 R119 3K C165 1.5pF 11 2 VOUT U103 LM50 8 9 R117 10K 10 C152 C155 68pF NU 3 15 GND L112 6.8nH 4 C121 68pF TX_INJ 16 1 MRF1517 5 100pF C140 C128 .022uF CLK C139 9.1pF DATA 1.1V to 2.5V R110 24K R112 10 CSX C133 68pF C122 68pF C148 68pF C136 68pF R115 0 R108 0 6V to 9V VR101 R118 470K GND2 27 25 26 CLK BPOS 29 28 CEX DATA TEMP 30 U102 H99S4 CJ VAR1 VL VLIM VAR2 CL C134 68pF C150 68pF 24 23 22 21 RESET 20 C163 68pF 19 18 17 5V V45 VG V10 15 16 9 Q V5EXT CQX GND1 C146 .01uF CQ 8 C144 680pF R111 27K RS 14 7 INT 13 6 RX NA 12 5 C142 680pF ANO 32 4V to 5.7V VAR3 T1 CI QX 4 R113 200K R109 18K RFIN F168 2 3 11 1 RSET 31 C162 68pF 10 R103 51 POS Q101 C110 24pF 27nH L111 C120 POS 12 1 C109 1.8pF 0.1uF C135 EP CR102 GND3 C105 3.3pF C123 15pF L107 19.61nH C112 51pF CR101 10.40nH L102 C160 68pF C116 15pF C114 68pF GND4 C103 2.2pF C111 47pF 17 R120 5.6K 6.61nH L101 C106 4.3pF 13 C101 51pF J101 C156 82pF C151 0.1uF 0.07V to 0.12V L105 22nH C104 8.2pF C149 15pF E101 88Z01 C108 68pF C102 5.1pF E102 BEAD R116 C113 68pF R101 240 C158 68pF C153 0.1uF For High Power setting typical 3.4V For low Power setting typical 0V Figure 5-25. 700 MHz Transmitter and Power Control Schematic Diagram CSX MODIN DATA CLK LOCK UNSWB+ DEMOD RSSI 16.8MHz SQ_IN IF_SWB+_CTRL IF_DACRX_CTRL IF_CSX_CTRL IF_MODIN_CTRL IF_DATA_CTRL IF_CLK_CTRL IF_LOCK_CTRL IF_UNSWB+_CTRL IF_DEMOD_CTRL IF_RSSI_CTRL IF_16.8MHz_CTRL IF_SQ_IN_CTRL AUDIO_PA_ENA VS_AUDSEL VS_GAINSEL VS_GAINSEL EXT_MIC FLAT_RX_SND 5V Vdda BATT_CODE INT_EXT_Vdd MECH_SWB+ GREEN_LED GREEN_LED BATT_CODE INT_EXT_Vdd LEDBL LEDBL URX_SND MODIN FLAT_TX_RTN RX_AUD_RTN TX_AUD_SND TX_AUD_RTN DACRX FLAT_RX_SND 5V Vdda UNSWB+ SWB+ DACRx DACRX VS_AUDSEL SWB+ LVZIF_SEL IF_LVZIF_SEL_CTRL EXT_SPKR_SEL RESET IF_PTT_CTRL EXT_MIC DEMOD VOX IF_VOL_CTRL PTT Vddd CHACT IF_MECHSWB+_CTRL VOL Vddd DEMOD BATT_DATA_IN RTA3 IF_RTA3_CTRL F1200 IF_RTA2_CTRL SYN IF_RTA1_CTRL AUDIO INT_MIC DATA IF_RTA0_CTRL RTA2 4V_3.3V CLK RTA0 RTA1 SQ_IN SQ_IN 4V_3.3V CSX IF_EMER_CTRL HSIO IF_SB3_CTRL SB3 EMER MECH_SWB+ RED_LED GREEN_LED SB1 SB2 SB3 EMER RTA0 RTA1 RTA2 RTA3 MECH_SWB+ VOL PTT LVZIF_SEL SWB+ DACRx CSX MODIN DATA CLK LOCK UNSWB+ DEMOD RSSI 16.8MHz SQ_IN IF_GREEN_LED_CTRL IF_SB2_CTRL LSIO SB2 IF_RED_LED_CTRL IF_SB1_CTRL MISO SB1 SQ_DET GREEN_LED EE_CS RED_LED OFF_BATT_DATA_OUT TO/FROM RF RED_LED GREEN_LED SB1 SB2 SB3 EMER RTA0 RTA1 RTA2 RTA3 MECH_SWB+ VOL PTT LVZIF_SEL SWB+ DACRx CSX MODIN DATA CLK LOCK UNSWB+ DEMOD RSSI 16.8MHz SQ_IN MECH_SWB+ URX_SND MODIN FLAT_TX_RTN RX_AUD_RTN 16.8MHz TX_AUD_SND RED_LED 16.8MHz TX_AUD_RTN RED_LED Schematic Diagrams, Overlays, and Parts Lists OFF_BATT_DATA_OUT 5-32 UNSWB+ SWB+ MISO SCI_RX FLASH_OE BOOT_CTRL RAM_CS RSSI R_W RTA0 Vddd RTA1 RTA1 RTA2 RTA2 RTA3 SB2 SB2 SB3 SB3 MECH_SWB+ VOL VS_INT LOCK LOCK EMER EMER VS_RAC VS_INT RTA3 SB1 OPT_ENA PTT RTA0 SB1 LI_ION PTT A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 RSSI UNSWB+ SWB+ RESET VOX CHACT F1200 SYN DATA CLK CSX HSIO LSIO SQ_DET SCI_TX FLASH_EN KEY_INT Vddd R_W RAM_CS FLASH_OE XA18 A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 RDY OPT_SEL2 XA18 KEY_INT Figure 5-26. 700 MHz Controller Block Diagram RDY OPT_SEL1 OFF_BATT_DATA_OUT D0 D1 D2 D3 D4 D5 D6 D7 CLK VS_RAC LCD_SEL D0 D1 D2 D3 D4 D5 D6 D7 INT_EXT_Vdd KEYPAD_ROW KEYPAD_COL PTT KEY_INT VS_INT RESET LEDBL OFF_BATT_DATA_OUT VS_GAINSEL MISO DATA R_W LCD_SEL FLASH_EN INT_EXT_Vdd KEYPAD_ROW KEYPAD_COL PTT KEY_INT VS_INT RESET LEDBL OFF_BATT_DATA_OUT VS_GAINSEL MISO DATA R_W LCD_SEL D0 D1 D2 D3 D4 D5 D6 D7 A0 CLK VS_RAC EXT_MIC VS_CS SWB+ Vddd VS_AUDSEL FLAT_RX_SND RX_AUD_RTN TX_AUD_SND TX_AUD_RTN FLAT_TX_RTN OPT_ENA RDY URX_SND VS_CS OFF_BATT_DATA_OUT LI_ION OPT_ENA MECH_SWB+ VOL VS_RAC KEYPAD_COL KEYPAD_COL KEYPAD_ROW KEYPAD_ROW RSSI LCD_SEL EXT_MIC VS_CS SWB+ Vddd VS_AUDSEL FLAT_RX_SND RX_AUD_RTN TX_AUD_SND TX_AUD_RTN FLAT_TX_RTN OPT_ENA RDY URX_SND LVZIF_SEL BATT_DATA_IN VS_CS MISO EE_CS Vddd LVZIF_SEL R_W RAM_CS FLASH_OE FLASH_EN XA18 NU AUDIO INT_MIC EXT_MIC EXT_SPKR_SEL C432 BOOT_CTRL CLK CSX AUDIO_PA_ENA DATA NU SCI_RX Vddd R403 FLAT_RX_SND IF_4V_3.3V_CTRL Vdda SCI_TX IF_LI_ION_CTRL 5V IF_BATT_CODE_CTRL Vdda 4V_3.3V IF_RESET_CTRL RESET OPT_SEL2 LI_ION 5V Vdda RESET BATT_CODE LI_ION 4V_3.3V OPT_SEL1 Vdda RESET BATT_CODE IF_5V_CTRL IF_Vdda_CTRL SWB+ 5V UNSWB+ 5V Vdda RESET BATT_CODE LI_ION 4V_3.3V Schematic Diagrams, Overlays, and Parts Lists 5-33 F1200 Vddd R409 10K R457 10K SCI_TX SCI_RX TP401 TP402 TEST_POINT TEST_POINT 1 1 R418 SYN RDY FLASH_OE LSIO CHACT SQ_DET HSIO MISO DATA NU Vddd UNSWB+ Vddd Vddd R437 C431 100pF 0 C449 100pF C453 100pF C423 100pF L411 390nH U410 ILC7062CM-33 L410 390nH VSS 94 4 57 CR411 R_W 58 VST 1 PE1_AN1 PE5_AN5 PC4_DATA4 PE6_AN6 RTA0 RTA1 RTA2 RTA3 SB1 SB2 SB3 OFF_BATT_DATA_OUT 74 75 76 77 78 LOW BATT VOL VS_RAC 65 64 R415 91K 1% 63 RSSI VOX KEYPAD_COL KEYPAD_ROW 62 61 60 K1 A1 R419 6 510 5 4 B503 R462 10K R414 180K 67 66 A2 2 CSGP4 73 A3 K2 1 72 3 3 CSGP3 K3 B504 1% Mech_SWB+ R463 CR413 300 C433 .01uF TP415 TEST_POINT 1 Vddd 6 5 Q417 4 5 A3 K3 A2 K2 A1 K1 1 2 BOOT_CTRL 3 1 R432 51K AVSS Lilon Battery Contacts TP405 TEST_POINT 4 70 VSSL 40 VSSR 87 PI0 PI1 PI2 VSS 13 56 55 54 PI4 PI5 PI3 53 52 51 PI6 50 PI7 PE7_AN7 49 10 14 11 PC7_DATA7 9 PC6_DATA6 21 PC5_DATA5 PBO_ADDR8 PC3_DATA3 PB1_ADDR9 PE4_AN4 PB2_ADDR10 PE3_AN3 PC2_DATA2 PB3_ADDR11 PC1_DATA1 PB4_ADDR12 PE2_AN2 PB5_ADDR13 PC0_DATA0 71 2 1 PE0_AN0 C434 0.1uF 1 39 59 AVDD 88 VDD VDDL LVOUT VDDR 12 95 93 92 VDDSYN XFC 69 68 VRL VRH 91 XTAL 90 EXTAL 80 81 82 79 PA0_IC3 PA1_IC2 PA2_IC1 83 PA4_OC4_OC1 PA5_OC3_OC1 PA3_IC4_OC5_OC1 84 85 86 PA7_PA1_OC1 PA6_OC2_OC1 98 99 97 PD0_RXD PD1_TXD PD2_MISO PD3_MOSI 2 100 1 PH7_CSPROG 15 37 PJ7 PH6_CSGP2 PB6_ADDR14 36 PH5_CSGP1 8 35 PJ6 PFO_ADDR0 34 PJ5 PH4_CSIO PB7_ADDR15 33 PH3_PW4 22 D7 32 PJ4 U409 MC68HC11FL0 7 D6 31 PJ3 PH2_PW3 29 D5 30 PH1_PW2 PF1_ADDR1 D4 38 PJ2 PF2_ADDR2 D3 41 PJ1_CSGP4 PF3_ADDR3 D2 42 PJ0_CSGP3 PH0_PW1 28 D1 43 PG6_AS 27 D0 44 PG5_XA18 3 C439 1000pF KEY_INT 48 3.3V VOUT R460 4.7K C435 0.1uF Q416 26 RAM_CS FLASH_EN 45 MODB_VSTBY PF4_ADDR4 LCD_SEL 46 PG7_R_W R461 180 RESET 89 96 VIN R439 150 PG4_XA17 PF5_ADDR5 VS_CS 47 XIRQ RESET PG3_XA16 PF6_ADDR6 LVZIF_SEL 5 ECLK MODA_LIR 25 XA18 BATT_DATA_IN 18 100pF R438 150 IRQ PG2_XA15 24 17 PG1_XA14 23 19 PG0_XA13 PF7_ADDR7 20 PD4_SCK 3 6 16 PD5_SS PD6_LVIN OPT_SEL2 2 C456 R411 10K CLK CSX EE_CS UNSWB+ A17 A15 A14 A13 A12 A11 3 2 SWB+ RT400 33.0K LOCK VS_INT EMER PTT OPT_SEL1 OPT_ENA A16 C436 22pF A10 1 A9 IN A8 A5 A4 A3 A2 R420 10MEG R426 330K 2 FL401 XTAL GND OUT A6 C437 22pF 3 A7 A1 A0 Figure 5-27. 700 MHz Microprocessor Schematic Diagram 5-34 Schematic Diagrams, Overlays, and Parts Lists Vddd C426 100pF C425 0.1uF 9 A1 8 A2 7 A3 6 A4 5 A5 4 A6 3 A7 25 A8 24 A9 21 A10 23 A11 2 A12 26 A13 1 A14 20 RAM_CS 22 27 R_W A0 A1 A2 A3 A4 RAM A5 A6 D1 A7 D2 A8 D3 A9 D4 A10 D5 A11 D6 A12 D7 A13 D8 11 D0 12 D1 13 D2 15 D3 16 D4 17 D5 18 D6 19 D7 A14 CS OE VSS A0 U405 SRM2B256 VDD 28 10 WE 14 R428 2.2 FLASH_OE Vddd C424 10uF R410 100K C429 0.1uF XA18 R492 0 8 R408 FLASH_EN 30 32 7 A0 A1 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 18 17 16 15 14 13 3 2 31 1 12 4 5 11 10 6 9 EN_OE EN_WE A0 D0 A1 D1 A2 A3 A4 A5 A6 D2 D3 D4 D5 D6 D7 A7 21 22 23 25 26 27 28 29 D0 D1 D2 D3 D4 D5 D6 D7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 GND A17 19 EN_CE FLASH ROM A2 20 U406 AT49HLV010 VCC NU R478 10K 24 XA18 Figure 5-28. 700 MHz Memory Schematic Diagram Schematic Diagrams, Overlays, and Parts Lists 5-35 INT_MIC EXT_MIC 7.5VDC R405 0 SWB+ TP410 1 NU R402 Q400 C405 BATT_CODE TP406 1 3 100pF C401 0.1uF 1 R406 75K Vdda U400 LP2951ACMM-3.3 8 C410 0.1uF R860 R855 R445 24K Vdda GND A3 5 BATT_DATA_IN 6 4 A2 K3 1 2 3 C451 .022uF 38 37 GCB4 GCB5 41 39 RXSND 42 40 MOD AUXTN RXRTN 43 44 TXSND 47 46 45 VDDRC AUDIO GNDDO F1200 SYN UIO VDDSYN VDDDAC PLCAP2 C419 32 31 NU 30 29 R448 10K F1200 SYN 28 27 C416 0.1uF 26 R451 R447 1.5MEG R455 MECH_SWB+ 25 15K 2 R452 1 100K C480 10uF LCAP GNDSYN NC SQCAP 33 3 NU Q403 R453 R456 NU 0 Vdda R454 C420 .01uF C421 0.1uF R400 47K NU C422 0.1uF R413 0 Vddd 5V C427 100pF C428 0.1uF R429 75K EE_CS 8 6 1 3 7 5 SCK CS 4Kx8 WP U407 X25128-2.7 VCC C452 1uF MICINT 30C53 VOX PLCAP SQIN TX_AUD_RTN RED_LED 16.8MHz 34 BIT EEPROM SO 2 MISO HOLD SI VSS C415 .01uF 36 35 24 C414 0.1uF GNDD 23 12 VDDCP DATA 11 0 VDDD GCB2 0 CR440 CLK168 U404 DACG 22 10 FLAT_RX_SND GNDA DACR CLK 7 8 R483 2 DACU CSX 6 HSIO 5 LSIO 100K C851 1uF A1 K2 OFF_BATT_DATA_OUT GCB3 21 4 DACRx VS_GAINSEL VS_AUDSEL VOX 9 R853 100K R476 24K TXRTN 20 NU R854 R852 4 K1 NU DISC 19 4 NU G C412 10uF RESET VDDA SQDET 5 3 17 NU 2 R859 18 7 CHACT LM2904 16 8 GNDRC 48 6 C855 Vdda 1 U851-2 R861 GCB0 LM2904 MICEXT R449 24K GCB1 4 1 1 15 8 3 2 4 Q405 R416 10K 13 C854 51pF 3 6 3 1 100K CR412 5 2 4 GREEN_LED AUDIO_PA_ENA EXT_SPKR_SEL CHACT SQ_DET LSIO HSIO CSX CLK DATA 2 G SENSE 0.1uF U851-1 R851 DISC ERROR R427 2.7K C403 2.2uF C411 100K 220K C409 0.1uF LEDBL RX_AUD_RTN R856 FLAT_TX_RTN AUDIO MODIN Vdda C479 0.1uF 16pF 6.8pF TX_AUD_SND R425 30K C853 14 C856 0.1uF OUTPUT SHUTDOWN C406 C408 100pF C852 C402 0.1uF 1 INPUT FEEDBACK VTAP URX_SND G 3 INT_EXT_Vdd C407 0.1uF NU 5V 7 R407 68K R475 0 Vddd UNSWB+ Vddd C400 .01uF R401 0 2 Figure 5-29. 700 MHz ASFIC Schematic Diagram 5-36 Schematic Diagrams, Overlays, and Parts Lists UNSWB+ C475 10uF OPT_SEL2 SWB+ OPT_SEL1 VR445 VR446 VR447 VR448 VR449 R473 10 R450 68 R498 R431 470K 15 14 10K R424 36K 6 4 VCC2 VCC1 OUT1POS IN1NEG OUT1NEG IN2POS OUT2POS IN2NEG OUT2NEG NC1 SELECT NC2 MODE NC3 SVR NC4 1 5 IN1POS GND2 17 GND1 16 C473 100pF NC5 3 18 8 13 2 7 19 L401 C443 0.1uF 9 12 J403-1 GND J403-2 INT_SPK+ J403-3 INT_SPK- J403-4 EXT_SPK+ J403-5 J403-6 J403-7 C445 100pF R435 2K C476 10uF J403-8 J403-9 R434 330 SWB+ EXT_SPKOPT_B+ 390nH EXT_MIC 10 R472 36K 100pF 11 20 10K AUDIO C448 0.1uF J403 20 PIN CONN C472 C442 0.1uF U420 TDA8547 R499 C447 .022uF C471 100pF R423 470K EXT_MIC OPT_SEL_2 OPT_SEL_1 J403-10 GND SCI_RX J403-11 RX_DATA SCI_TX J403-12 TX_DATA J403-13 GND J403-14 RSSI 5V C444 100pF C438 2.2uF R471 5.6K C450 NU L400 390nH R421 2K R436 1K R477 1K Vdda 6 RSSI Q410 4 C440 2.2uF C441 100pF FLAT_RX_SND J403-15 BOOT_CTRL J403-16 J403-17 AUDIO_PA_ENA 1 2 3 EXT_SPKR_SEL INT_MIC VR434 VR460 VR432 VR433 C497 100pF VR450 C496 100pF C495 100pF C493 100pF C490 100pF C494 100pF C492 100pF C491 100pF Figure 5-30. 700 MHz Audio Power Amplifier Schematic Diagram RX_AUDIO/TX_AUDIO BOOT_CTRL NC J403-18 MIC J403-19 GND J403-20 GND Schematic Diagrams, Overlays, and Parts Lists 5-37 L505 390nH BATT_CODE VR503 UNSWB+ SWITCH 1 TAB2 2 2 VR502 C526 68pF 7 C530 POS BATT+ 1 CR501 C524 15pF 10uF TAB1 C525 68pF C503 C538 56pF 56pF 2 6 B501 BATTERY_CONTACT NEG 1 LOW 3 HIGH C502 0.47uF BATT- 5 4 MECH_SWB+ CONN_J DATA F501 3A S502 R507 SWB+ 0 Vdda VOL C505 VR501 Vdda 47pF Q502 C527 68pF C528 68pF IMX1 4 1 5 2 RED_LED R505 10K R506 47K Q505 3 6 GREEN_LED PB501 SWITCH SB1 2 1 R502 180 R501 680 C521 .01uF VR504 CR503 1 3 2 4 PB502 SWITCH PB504 SWITCH 2 PTT 1 2 1 SB2 C522 .01uF VR507 S501 VR505 SWITCH RTA3 PB503 SWITCH 1 PC0 2 PC1 4 PC2 RTA0 PB505 RTA1 SWITCH 2 EMER 1 2 SB3 C520 .01uF VR508 C523 .01uF VR506 1 8 PC3 C0 C0 C1 C1 RTA2 GND 7 C511 47pF C512 47pF C513 47pF GND1 9 C514 47pF Figure 5-31. 700 MHz Controls and Indicators Schematic Diagram 5-38 Schematic Diagrams, Overlays, and Parts Lists C466 100pF C458 100pF C404 100pF C459 100pF R481 24K C537 C536 100pF 100pF J400 40-PIN CONNECTOR EXT_MIC VS_CS SWB+ Vddd VS_AUDSEL FLAT_RX_SND RX_AUD_RTN TX_AUD_SND TX_AUD_RTN FLAT_TX_RTN OPT_ENA RDY URX_SND E400 R482 C481 0.1uF 0 INT_EXT_Vdd KEYPAD_ROW KEYPAD_COL PTT KEY_INT VS_INT RESET LEDBL OFF_BATT_DATA_OUT VS_GAINSEL MISO DATA R_W LCD_SEL D0 D1 D2 D3 D4 D5 D6 D7 A0 CLK VS_RAC E401 E402 E403 E404 E405 E406 E407 E408 E409 C463 100pF Figure 5-32. 700 MHz Keypad/PassPort Board Interface Schematic Diagram C467 0.1uF C532 C533 C534 100pF 100pF 100pF C535 100pF J400-40 EXT_MIC J400-39 VS_CS J400-38 SW_B+ J400-37 Vddd J400-36 VS_AUDSEL J400-35 Det_Aud_Snd J400-34 Rx_Aud_Rtn J400-33 Tx_Aud_Snd J400-32 Tx_Aud_Rtn J400-31 J400-30 Flat_Tx_Rtn Opt_Bd_En J400-29 Rdy/Req J400-28 Rx_Aud_Snd J400-27 ON J400-26 INT_EXT_Vdd J400-25 Key_Row J400-24 Key_Col J400-23 PTT J400-22 Key_Intrp J400-21 VS_INT J400-20 RST* J400-19 LED_EN J400-18 OFF_BATT_DATA_OUT J400-17 VS_GAINSEL J400-16 SrD_Rtn J400-15 SrD_Snd J400-14 R/W* J400-13 CS* J400-12 DB0 J400-11 DB1 J400-10 DB2 J400-9 DB3 J400-8 DB4 J400-7 DB5 J400-6 DB6 J400-5 DB7 J400-4 A0 J400-3 SCK_Snd J400-2 VS_RAC J400-1 Gnd Schematic Diagrams, Overlays, and Parts Lists 700 MHz Radio Parts List (PCB 8486220Z07) Circuit Ref B501 B503 B504 C101 C102 C103 C104 C105 C106 C107 C108 C109 C110 C111 C112 C113 C114 C115 C116 C117 C118 C119 C120 C121 C122 C123 C124 C125 C126 C127 C128 C129 C130 C131 C132 C133 C134 C135 C136 C137 C138 C139 C140 C141 C142 C143 C144 C145 C146 Motorola Part No. 0986237A02 3980502Z01 3980501Z01 2113740F44 2113740L11 2113740L02 2113740L16 2113740L06 2113740F18 2113740F09 2113743N46 2113740F09 2113743N35 2113743N42 2113740F44 2113743N46 2113743N46 2103689A21 2113743N30 2103689A50 2113743N30 2113743N46 --2113743N46 2113743N46 2113743N30 2113743N46 2103689A47 2113743L29 --2113743M08 2311049A08 2113740F17 2113743N42 2113743M08 2113743N46 2113743N46 2113743M24 2113743N46 2113743N46 2113743M24 2113743N25 2113743N50 2113743M24 2113743L13 2113743N46 2113743L13 2113743N30 2113743L41 Description Connector, battery, 3-pin Contact, Li-Ion battery Contact, Li-Ion battery 51 pF 5.1 pF 2.2 pF 8.2 pF 3.3 pF 4.3 pF 1.8 pF 68 pF 1.8 pF 24 pF 47 pF 51 pF 68 pF 68 pF 10 pF 15 pF 33 pF 15 pF 68 pF not used 68 pF 68 pF 15 pF 68 pF 24 pF 3300 pF not used 0.022 uF +80/-20%; 16 V 1 uF +10%; 35 V 3.9 pF 47 pF 0.022 uF +80/-20%; 16 V 68 pF 68 pF 0.1 uF +80/-20%; 16 V 68 pF 68 pF 0.1 uF +80/-20%; 16 V 9.1 pF 100 pF 0.1 uF +80/-20%; 16 V 680 pF 68 pF 680 pF 15 pF 0.01 uF +10%; 16 V 5-39 Circuit Ref C147 C148 C149 C150 C151 C152 C153 C154 C155 C156 C157 C158 C159 C160 C161 C162 C163 C164 C165 C201 C202 C203 C204 C205 C206 C207 C208 C209 C210 C211 C212 C213 C214 C215 C216 C217 C218 C219 C220 C221 C222 C223 C224 C225 C226 C227 C228 C229 C230 C231 C232 Motorola Part No. 2113743N46 2113743N46 2113743N30 2113743N46 2113743M24 --2113743M24 2113743N30 2113743N46 2113743N48 2113743M08 2113743N46 2113743N46 2113743N46 2113743N30 2113743N46 2113743N46 2113743N46 2113743N07 2113743F18 2113743N46 2113743N44 2113743F18 2113743N46 2113743F18 2113743M24 2113743M24 2113743M24 2113743M24 2113743L41 2113743L41 2113743L41 2113743L41 2311049A57 2113743N46 2113743F18 2113743N46 2113743F18 2113743M24 2113743M24 2113743M24 2311049A57 2311049A57 2113743M24 2113743N34 2113743N46 2113743N46 2113743N46 2113743N46 2113743N46 2113743T19 Description 68 pF 68 pF 15 pF 68 pF 0.1 uF +80/-20%; 16 V not used 0.1 uF +80/-20%; 16 V 15 pF 68 pF 82 pF 0.022 uF +80/-20%; 16 V 68 pF 68 pF 68 pF 15 pF 68 pF 68 pF 68 pF 1.5 pF 2.2 uF +80/-20%; 16 V 68 pF 56 pF 2.2 uF +80/-20%; 16 V 68 pF 2.2 uF +80/-20%; 16 V 0.1 uF +80/-20%; 16 V 0.1 uF +80/-20%; 16 V 0.1 uF +80/-20%; 16 V 0.1 uF +80/-20%; 16 V 0.01 uF +10%; 16 V 0.01 uF +10%; 16 V 0.01 uF +10%; 16 V 0.01 uF +10%; 16 V 10 uF +10%; 16 V 68 pF 2.2 uF +80/-20%; 16 V 68 pF 2.2 uF +80/-20%; 16 V 0.1 uF +80/-20%; 16 V 0.1 uF +80/-20%; 16 V 0.1 uF +80/-20%; 16 V 10 uF +10%; 16 V 10 uF +10%; 16 V 0.1 uF +80/-20%; 16 V 22 pF 68 pF 68 pF 68 pF 68 pF 68 pF 10 uF +10%; 16 V Circuit Ref C233 C234 C235 C236 C237 C238 C239 C240 C241 C242 C243 C244 C245 C246 C247 C250 C251 C300 C301 C302 C303 C304 C305 C306 C307 C308 C309 C310 C311 C312 C313 C314 C315 C316 C317 C318 C319 C320 C321 C322 C323 C324 C350 C351 C352 C353 C354 C355 C356 C357 C358 Motorola Part No. Description 2113743F18 2113743N05 2113743N46 2113743N46 2113743L41 2113743M24 2113743N46 2113743N46 2113743E12 2311049A01 2113741F17 2113743E07 2311049A05 ----2113743N46 2113743N46 2113743N46 2109445U18 2113743N46 --2113743N46 2113743M24 2113743L17 2113743N46 2109445U02 2109445U21 2113743N46 2113743N12 2113743N28 2113743N37 2113743L17 2113743N26 --2109445U14 2109445U26 2109445U37 2109445U40 2109445U37 2113743N12 2113743N46 2109445U25 2113743N43 2113743N01 2113743N15 2113743N47 2113743M24 2113743M24 2113743N22 2113743N31 --- 2.2 uF +80/-20%; 16 V 1.2 pF 68 pF 68 pF 0.01 uF +10%; 16 V 0.1 uF +80/-20%; 16 V 68 pF 68 pF 0.047 uF +10%; 16 V 0.1 uF +10%; 35 V 470 pF 0.022 uF +10%; 16 V 0.47 uF +10%; 25 V not used not used 68 pF 68 pF 68 pF 4.3 pF 68 pF not used 68 pF 0.1 uF +80/-20%; 16 V 1000 pF 68 pF 0.75 pF 5.6 pF 68 pF 2.7 pF 12 pF 30 pF 1000 pF 10 pF not used 3.0 pF 9.1 pF 15 pF 20 pF 15 pF 2.7 pF 68 pF 8.2 pF 51 pF 0.5 pF 3.6 pF 75 pF 0.1 uF +80/-20%; 16 V 0.1 uF +80/-20%; 16 V 6.8 pF 16 pF not used Circuit Ref C359 C360 C361 C362 C363 C364 C365 C366 C367 C368 C369 C370 C371 C372 C373 C374 C375 C376 C377 C378 C379 C380 C381 C382 C383 C384 C400 C401 C402 C403 C404 C405 C406 C407 C408 C409 C410 C411 C412 C414 C415 C416 C419 C420 C421 C422 C423 C424 C425 C426 C427 Motorola Part No. Description 2113743N01 2113743N29 2113743M24 2113743M24 2113743L50 2113743L50 2113743N30 2113743N38 2113743N30 --2113928N01 2311049A57 2113928N01 2113743L50 2113928N01 2113928N01 2113743R33 2113928N01 2113928N01 2113928N01 2113928N01 2113743N52 2113928N01 ------2113743L41 2113743M24 2113743M24 2113743G24 2113743N50 2113743N50 --2113928N01 2113743N50 2113743M24 2113928N01 2113743M24 2311049A59 2113743M24 2109720D01 2113928N01 --2113743L41 2113928N01 2113743M24 2113743N50 2311049A59 2113743M24 2113743N50 2113743N50 0.5 pF 13 pF 0.1 uF +80/-20%; 16 V 0.1 uF +80/-20%; 16 V 0.033 uF +10%; 16 V 0.033 uF +10%; 16 V 15 pF 33 pF 15 pF not used 0.1 uF +10%; 6.3 V 10 uF +10%; 16 V 0.1 uF +10%; 6.3 V 0.033 uF +10%; 16 V 0.1 uF +10%; 6.3 V 0.1 uF +10%; 6.3 V 4700 pF +5%; 16 V 0.1 uF +10%; 6.3 V 0.1 uF +10%; 6.3 V 0.1 uF +10%; 6.3 V 0.1 uF +10%; 6.3 V 120 pF 0.1 uF +10%; 6.3 V not used not used not used 0.01 uF +10%; 16 V 0.1 uF +80/-20%; 16 V 0.1 uF +80/-20%; 16 V 2.2 uF +80/-20%; 16 V 100 pF 100 pF not used 0.1 uF +10%; 6.3 V 100 pF 0.1 uF +80/-20%; 16 V 0.1 uF +10%; 6.3 V 0.1 uF +80/-20%; 16 V 10 uF +10%; 6 V 0.1 uF +80/-20%; 16 V 0.01 uF +10%; 16 V 0.1 uF +10%; 6.3 V not used 0.01 uF +10%; 16 V 0.1 uF +10%; 6.3 V 0.1 uF +80/-20%; 16 V 100 pF 10 uF +10%; 6 V 0.1 uF +80/-20%; 16 V 100 pF 100 pF 5-40 Circuit Ref C428 C429 C431 C432 C433 C434 C435 C436 C437 C438 C439 C440 C441 C442 C443 C444 C445 C447 C448 C449 C450 C451 C452 C453 C456 C458 C459 C463 C466 C467 C471 C472 C473 C475 C476 C479 C480 C481 C490 C491 C492 C493 C494 C495 C496 C497 C502 C503 C505 C511 C512 Schematic Diagrams, Overlays, and Parts Lists Motorola Part No. 2113743M24 2113743M24 2113743N50 --2113743L41 2113928N01 2113743M24 2113743N34 2113743N34 2113743F18 2113743L17 2113743F18 2113743N50 2113743E20 2113928N01 2113743N50 2113743N50 2113743M08 2113928N01 2113743N50 --2113743M08 2113743B29 2113743N50 2113743N50 2113743N50 2113743N50 2113743N50 2113743N50 2113928N01 2113743N50 2113743N50 2113743N50 2113743H14 2113928D08 2113928N01 2113928D08 2113928N01 2113743N50 2113743N50 2113743N50 2113743N50 2113743N50 2113743N50 2113743N50 2113743N50 2311049A05 2113743N44 2113743N42 2113743N42 2113743N42 Description 0.1 uF +80/-20%; 16 V 0.1 uF +80/-20%; 16 V 100 pF not used 0.01 uF +10%; 16 V 0.1 uF +10%; 6.3 V 0.1 uF +80/-20%; 16 V 22 pF 22 pF 2.2 uF +80/-20%; 16 V 1000 pF 2.2 uF +80/-20%; 16 V 100 pF 0.1 uF +10%; 16 V 0.1 uF +10%; 6.3 V 100 pF 100 pF 0.022 uF +80/-20%; 16 V 0.1 uF +10%; 6.3 V 100 pF not used 0.022 uF +80/-20%; 16 V 1 uF +10%; 16 V 100 pF 100 pF 100 pF 100 pF 100 pF 100 pF 0.1 uF +10%; 6.3 V 100 pF 100 pF 100 pF 10 uF +80/-20%; 16 V 10 uF +80/-20%; 10 V 0.1 uF +10%; 6.3 V 10 uF +80/-20%; 10 V 0.1 uF +10%; 6.3 V 100 pF 100 pF 100 pF 100 pF 100 pF 100 pF 100 pF 100 pF 0.47 uF +10%; 25 V 56 pF 47 pF 47 pF 47 pF Circuit Ref C513 C514 C520 C521 C522 C523 C524 C525 C526 C527 C528 C529 C530 C531 C532 C533 C534 C535 C536 C537 C538 C600 C601 C602 C603 C604 C605 C606 C607 C608 C609 C610 C611 C612 C613 C614 C615 C616 C617 C618 C619 C620 C621 C622 C623 C624 C625 C626 C627 C628 C650 Motorola Part No. 2113743N42 2113743N42 2113743L41 2113743L41 2113743L41 2113743L41 2113743N30 2113743N46 2113743N46 2113743N46 2113743N46 2113743N46 2311049A18 2113743N46 2113743N50 2113743N50 2113743N50 2113743N50 2113743N50 2113743N50 2113743N44 2113743M12 2113743N43 2113743M24 --2113743N14 2113743N12 2113743N12 2113743N07 2113743N07 2113743N43 2113743N46 2113743F18 2113743M24 2113743N46 2113743M24 2113743N46 2113743M24 --2113743M24 2113743N46 2113743N46 2113743N46 2113743M24 2113743N43 --2113743N43 2113743N43 2113743N43 2113743N43 2113743M24 Description 47 pF 47 pF 0.01 uF +10%; 16 V 0.01 uF +10%; 16 V 0.01 uF +10%; 16 V 0.01 uF +10%; 16 V 15 pF 68 pF 68 pF 68 pF 68 pF 68 pF 10 uF +10%; 16 V 68 pF 100 pF 100 pF 100 pF 100 pF 100 pF 100 pF 56 pF 0.033 uF +80/-20%; 16 V 51 pF 0.1 uF +80/-20%; 16 V not used 3.3 pF 2.7 pF 2.7 pF 1.5 pF 1.5 pF 51 pF 68 pF 2.2 uF +80/-20%; 16 V 0.1 uF +80/-20%; 16 V 68 pF 0.1 uF +80/-20%; 16 V 68 pF 0.1 uF +80/-20%; 16 V not used 0.1 uF +80/-20%; 16 V 68 pF 68 pF 68 pF 0.1 uF +80/-20%; 16 V 51 pF not used 51 pF 51 pF 51 pF 51 pF 0.1 uF +80/-20%; 16 V Circuit Ref C651 C652 C653 C654 C655 C656 C657 C658 C659 C660 C661 C662 C663 C664 C665 C666 C667 C668 C669 C670 C671 C851 C852 C853 C854 C855 C856 CR101 CR102 CR201 CR202 CR300 CR301 CR411 CR412 CR413 CR440 CR501 CR503 CR600 CR601 CR603 D350 E101 E102 E400 E401 E402 E403 E404 E405 Motorola Part No. 2113743M24 2113743M12 2113743N46 2113743N46 2113743N22 2113743N09 --2113743N29 2113743N14 2113743N14 2113743N50 2113743N46 2113743M24 2113743N46 2113743N46 --2113743N42 2113743N22 2113743N42 2113743N46 2113743N23 2113928E01 2113743N22 2113743N31 2113743N43 --2113743M24 4880973Z02 4880973Z02 4802233J09 4802233J09 4880154 K03 4886143B01 4802245J62 4802245J62 4802245J62 4813833C02 4880107R01 4805729G49 4862824C01 4862824C01 4862824C01 4880154 K03 2405688Z01 2484657R01 2480640Z01 2480640Z01 2480640Z01 2480640Z01 2480640Z01 2480640Z01 Description 0.1 uF +80/-20%; 16 V 0.033 uF +80/-20%; 16 V 68 pF 68 pF 6.8 pF 2 pF not used 13 pF 3.3 pF 3.3 pF 100 pF 68 pF 0.1 uF +80/-20%; 16 V 68 pF 68 pF not used 47 pF 6.8 pF 47 pF 68 pF 7.5 pF 1 uF +10%; 10 V 6.8 pF 16 pF 51 pF not used 0.1 uF +80/-20%; 16 V Schottky Diode Schottky Diode Triple Diode Triple Diode Dual Schottky Diode Quad Diode Mixer Schottky Diode Schottky Diode Schottky Diode Dual Diode Common Cathode Rectifier LED Red/Yellow Varactor Varactor Varactor Dual Schottky Diode Ferrite Bead Ferrite Bead Ferrite Bead Ferrite Bead Ferrite Bead Ferrite Bead Ferrite Bead Ferrite Bead Circuit Ref Motorola Part No. E406 E407 E408 E409 F501 FL300 2480640Z01 2480640Z01 2480640Z01 2480640Z01 6580542Z01 4802245J91 FL301 4802245J91 FL350 FL351 FL352 FL353 FL401 FL600 FL601 J101 J400 J403 L101 L102 L103 L104 L105 L106 L107 L108 L109 L110 L111 L112 L201 L202 L203 L204 L300 L301 L302 L303 L304 L305 L306 L350 L351 L352 L353 L354 L400 L401 L410 L411 4802655J04 4802655J04 9180469V03 9180468V04 4870368G02 4802245J93 4802245J93 2880658Z02 0905505Y04 0905505Y02 2460591A29 2460591A77 2460591B33 2462587V29 2462587V26 --2479990B02 2413926G19 2413926G19 2413926G19 2413926G12 2413926G05 2462587Q20 2462587Q20 2462587V21 2462587P25 2413926N09 2462587V37 2413926N13 2462587N55 2462587N64 2409348J11 2409348J11 --2462587T21 2462587T21 2462587T22 2413923A13 2462587Q42 2462587Q42 2462587Q42 2462587Q42 Description Ferrite Bead Ferrite Bead Ferrite Bead Ferrite Bead Fuse 3A 3 Pole Ceramic Bandpass Filter 3 Pole Ceramic Bandpass Filter 73.35 MHz 2-Pole Crystal Filter 73.35 MHz 2-Pole Crystal Filter 4-Pole 455 kHz Ceramic Filter 6-Pole 455 kHz Ceramic Filter 38.4 kHz Crystal Resonator Resonator Antenna Connector, SMA type 40-Pin Connector 20-Pin Connector 6.61 nH 10.40 nH 9.74 nH 39 nH 22 nH not used 19.61 nH 100 nH 100 nH 100 nH 27 nH 6.8 nH 2.2 uH 2.2 uH 6.8 nH 12 uH 5.6 nH 180 nH 12 nH 150 nH 680 nH 5.45 nH 5.45 nH not used 330 nH 330 nH 390 nH 560 nH 390 nH 390 nH 390 nH 390 nH Schematic Diagrams, Overlays, and Parts Lists Circuit Ref L505 L600 L601 L602 L603 L604 L605 L606 L607 L608 L609 L610 L650 L651 L652 L653 L654 L655 L656 M101 PB501 PB502 PB503 PB504 PB505 Q101 Q201 Q202 Q301 Q350 Q351 Q352 Q400 Q403 Q405 Q410 Q416 Q417 Q502 Q505 Q600 Q601 Q603 R101 R102 R103 R104 R105 R106 R107 R108 Motorola Part No. 2462587Q42 2413926G19 2413926G11 2413926G19 2413926G19 2413926G19 2413926G13 2462587V41 2413926G10 2413926G19 2413926G06 2413926G15 2413926G19 2413926G10 2413926G19 2413926G19 2413926G12 2413926G15 2413926G03 2680499Z01 4080523Z01 4080523Z01 4080523Z01 4080523Z01 4080523Z01 4813828A09 4809939C05 4809939C05 4802245J56 4802245J96 4802245J96 4880214G02 4809579E18 4813824A17 4802245J54 4802245J54 4809579E18 4809939C05 5180159R01 4880214G02 4805218N63 4805218N63 4809939C05 0662057A34 0662057A34 0662057A18 --0662057M81 0662057M02 0662057M02 0662057M01 Description 390 nH 100 nH 22 nH 100 nH 100 nH 100 nH 33 nH 390 nH 18 nH 100 nH 8.2 nH 47 nH 100 nH 18 nH 100 nH 100 nH 27 nH 47 nH 4.7 nH Heatsink Tactile Pushbutton Tactile Pushbutton Tactile Pushbutton Tactile Pushbutton Tactile Pushbutton MRF1517 Dual NPN/PNP UMC5NTL Dual NPN/PNP UMC5NTL QSTB0048 NPN PBR941 NPN PBR941 NPN MMBT3904 NPN MOSFET P-Chan TP0101T MMBT3906 PNP Dual NPN Dual NPN MOSFET P-Chan TP0101T Dual NPN/PNP UMC5NTL Dual NPN IMX1 MMBT3904 NPN BFQ67W NPN BFQ67W NPN Dual NPN/PNP UMC5NTL 240 240 51 not used 2K 1 1 0 5-41 Circuit Ref R109 R110 R111 R112 R113 R114 R115 R116 R117 R118 R119 R120 R201 R202 R203 R204 R205 R206 R207 R208 R209 R210 R211 R212 R213 R214 R215 R301 R302 R303 R304 R305 R306 R350 R351 R352 R353 R354 R355 R356 R357 R358 R359 R360 R361 R362 R363 R364 R365 R366 R367 Motorola Part No. 0662057N05 0662057N08 0662057N09 0662057M26 0662057N30 0662057M67 0662057M01 0680539Z01 0662057M98 0662057N39 0662057M85 0662057A67 0662057M01 --0662057M50 0662057N11 0662057M54 0662057M54 0662057N01 0662057N17 0662057M50 0662057N15 0662057M88 0662057M38 0662057M52 0662057M77 0662057M62 0662057M92 0662057N01 0662057M74 0662057M62 0662057M43 0662057M87 0662057N01 0662057M26 0662057M94 0662057N09 0662057M69 0662057M50 0662057N01 0662057M26 0662057M94 0662057N09 0662057M62 0662057M64 0662057M62 0662057M43 0662057M72 --0662057M80 0662057N01 Description 18 K 24 K 27 K 10 200 K 510 0 0.1 10 K 470 K 3K 5.6 K 0 not used 100 33 K 150 150 12 K 56 K 100 47 K 3.9 K 33 120 1.3 K 330 5.6 K 12 K 1K 330 51 3.6 K 12 K 10 6.8 K 27 K 620 100 12 K 10 6.8 K 27 K 330 390 330 51 820 not used 1.8 K 12 K Circuit Ref R368 R369 R370 R371 R372 R373 R374 R375 R376 R377 R400 R401 R402 R403 R405 R406 R407 R408 R409 R410 R411 R413 R414 R415 R416 R418 R419 R420 R421 R423 R424 R425 R426 R427 R428 R429 R431 R432 R434 R435 R436 R437 R438 R439 R445 R447 R448 R449 R450 R451 R452 Motorola Part No. 0662057M98 0662057M70 0662057N01 0662057M80 0662057M64 0662057M76 0662057M86 0662057M83 0662057M01 --0662057N15 0662057M01 ----0662057M01 0662057N20 0662057N19 --0662057M98 0662057N23 0662057M98 0662057M01 0662057V34 0662057V26 0662057M98 --0662057M67 0662057B46 0662057M81 0662057N39 0662057N12 0662057N10 0662057N35 0662057M84 0662057M10 0662057N20 0662057N39 0662057N16 0662057M62 0662057M81 0662057M74 0662057M01 0662057M54 0662057M54 0662057N08 0662057N51 0662057M98 0662057N08 0683962T45 0662057N03 0662057N23 Description 10 K 680 12 K 1.8 K 390 1.2 K 3.3 K 2.4 K 0 not used 47 K 0 not used not used 0 75 K 68 K not used 10 K 100 K 10 K 0 180 K 91 K 10 K not used 510 10MEG 2K 470 K 36 K 30 K 330 K 2.7 K 2.2 75 K 470 K 51 K 330 2K 1K 0 150 150 24 K 1.5 MEG 10 K 24 K 68 15 K 100 K Circuit Ref R453 R454 R455 R456 R457 R460 R461 R462 R463 R471 R472 R473 R475 R476 R477 R478 R481 R482 R483 R492 R498 R499 R501 R502 R505 R506 R507 R600 R601 R602 R603 R604 R605 R606 R607 R608 R609 R610 R611 R612 R650 R651 R652 R653 R654 R655 R656 R657 R658 R659 R660 Motorola Part No. ------0662057M01 0662057M98 0662057M90 0662057M56 0662057M98 0662057M61 0662057M92 0662057N12 0662057M26 0662057M01 0662057N08 0662057M74 0662057M98 0662057N08 0662057M01 0662057M01 0662057M01 0662057M98 0662057M98 0662057M70 0662057M56 0662057M98 0662057N15 0662057M01 0662057N01 0662057N05 0662057M38 0662057M38 0662057M60 0662057M62 0662057M26 0662057M50 0662057M42 0662057N03 0662057M38 0662057N03 0662057M38 0662057N07 0662057N02 0662057M38 0662057M38 0662057M60 0662057M74 0662057M70 0662057M52 0662057N15 0662057M26 0662057M38 Description not used not used not used 0 10 K 4.7 K 180 10 K 300 5.6 K 36 K 10 0 24 K 1K 10 K 24 K 0 0 0 10 K 10 K 680 180 10 K 47 K 0 12 K 18 K 33 33 270 330 10 100 47 15 K 33 15 K 33 22 K 13 K 33 33 270 1K 680 120 47 K 10 33 5-42 Circuit Ref Schematic Diagrams, Overlays, and Parts Lists Motorola Part No. R661 R662 R851 R852 R853 R854 R855 R856 R859 R860 R861 RT400 S501 S502 0662057M50 0662057N11 0662057N23 0662057N23 0662057N23 0662057M01 0662057N31 0662057N23 ------0680590Z01 4080710Z02 1880619Z02 SH100 SH101 2680507Z01 2686081B04 SH102 2680554Z01 SH201 SH202 SH301 SH303 SH304 SH350 SH351 SH400 2680511Z01 2680511Z01 2680554Z01 2680509Z01 2680554Z01 2686081B02 2686081B03 2680505Z01 SH401 2680506Z01 SH402 2680515Z01 SH403 2680516Z01 SH600 SH602 SH603 T301 T302 U101 U102 U103 U201 U202 U203 U350 U400 U404 U405 2680508Z01 2680508Z01 2680514Z01 2580541Z02 2580541Z02 5185130C65 5185765B26 5185963A15 5185963A27 5105739X05 5102463J58 5186144B01 5102463J40 5185130C53 --- Description 100 33 K 100 K 100 K 100 K 0 220 K 100 K not used not used not used 33.0 K @ 25°C Frequency Switch Volume Potentiometer/On-Off Switch Shield, PA Bottom Shield, PA Harmonic Filter Bottom Shield, PA Harmonic Filter Top Shield, FracN Top Shield, FracN Bottom Shield, FE Top Shield, FE/Mixer Bottom Shield, FE Top Shield, IF Top Shield, IF Bottom Controller Memory Shield Bottom Controller On/Off Shield Bottom Controller Micropressor Shield Top Controller ASFIC/Audio PA Shield Top Shield, VCO Bottom Shield, VCO Bottom Shield, VCO Top Mixer Balun Mixer Balun LDMOS Power Amplifier Power Control IC Temperature Sensor Low Voltage FracN 5V Regulator 3.3V Regulator SA616 IFIC 3.3V Regulator ASFIC Audio Filter IC not used Circuit Ref U406 U407 U409 U410 U420 U600 U851 VR101 VR432 VR433 VR434 VR445 VR446 VR447 VR448 VR449 VR450 VR460 VR501 VR502 VR503 VR504 VR505 VR506 VR507 VR508 Y200 Y350 Y351 Motorola Part No. *5102463J59 Description Flash ROM 128Kx8 AT49HLV010 *5102463J64 Serial EEPROM 16Kx8 X25128-2.7 5102226J56 Microcontroller 5102463J57 3.3V Regulator 5102463J44 Audio PA 5105750U54 VCO Buffer IC 5113818A01 LMS2904 Dual Opamp 4813830A15 5.6V Zener 4805656W08 5.6V Zener 4805656W08 5.6V Zener 4802245J73 6.8V Zener 4802245J74 10V Zener 4802245J74 10V Zener 4802245J74 10V Zener 4802245J74 10V Zener 4802245J74 10V Zener 4802245J75 12V Zener 4802245J73 6.8V Zener 4813830A18 6.8V Zener 4880140L17 12V Zener 4802245J73 6.8V Zener 4802245J73 6.8V Zener 4802245J73 6.8V Zener 4802245J73 6.8V Zener 4802245J73 6.8V Zener 4802245J73 6.8V Zener 4802245J68 16.8 MHz Reference Oscillator 4880606B10 72.895 MHz 3rd Overtone Crystal 9186145B02 455 KHz Discriminator * Motorola Depot Servicing only Q607 14 1 C629 U608 7 8 8 7 R609 C639 FLAT_TX_RTN Bottom U603 1 R605 C666 R656 R655 R622 M604 4 3 4 D601 R623 R616 Q606 Q613 R641 14 R614 C611 C610 R601 1 R638 M607 M608 4 1 Q612 R629 R628 C617 R602 C614 C618 R646 U605 8 C601 M605 R624 U602 3.3V M610 MOSI M611 TEST U613 5 8 R659 R644 C664 R625 VIEWED FROM SIDE 2 R626 D604 D608 SCK C613 51 76 R653 18 J602 R645 5 D605 M613 M614 RXD TXD DATA Vdd TP TOP CLK C612 U601 R611 R647 1 C658 C659 C660 C661 C662 C663 C654 R648 C616 M609 R627 1 26 U616 14 U611 1 R671 R635 R636 R630 FL0830568O M606 M616 M618 SWB+ M617 C643 C626 Q610 E638 U615 C646 E640 E642 E644 M615 D603 D607 CNVSS RESET FL0830567O M621 M620 M619 Y601 E637 Q611 R617 C648 C650 C652 C644 R640 R657 R613 C627 R604 C605 R606 R661 C606 R612 R608 C608 R660 C632 C633 C620 C630 R663 C602 R658 R610 C603 R619 C645 C647 E639 C649 E641 C651 E643 E634 28 C656 C631 C665 C638 R667 C655 8 R652 C623 R607 R680 R649 D609 Q608 C634 U617 E645 1 15 C622 D610 R643 U614 C637 C609 U612 5 C641 R615 R670 R666 C657 M612 40 C640 R672 4 C642 2 J601 C607 39 R603 R631 R681 R665 C624 C615 C636 C668 C604 C653 C635 C621 VIEWED FROM SIDE 1 5-43 Schematic Diagrams, Overlays, and Parts Lists Figure 5-33. PassPort Trunking Controller PCB Board Side 1 & 2 5-44 Figure 5-34. Keypad/PassPort Option Board Schematic Diagram Schematic Diagrams, Overlays, and Parts Lists Professional Series Motorola, Intelligence Everywhere, Professional Radio are trademarks of Motorola, Inc. LTR is a registered trademark of E.F. Johnson Company. PassPort is a registered trademark of Trident Datacomm Technologies, Inc. All other product or service names are the property of their respective owners. © 2002 Motorola, Inc. All rights reserved. Printed in U.S.A. *6864110R12* 6864110R12-O Two-Way Radio Detailed Service Manual HT1250•LS+ 200 MHz 700 MHz
Source Exif Data:
File Type : PDF File Type Extension : pdf MIME Type : application/pdf PDF Version : 1.4 Linearized : Yes Encryption : Standard V1.2 (40-bit) User Access : Print, Copy, Annotate, Fill forms, Extract, Assemble, Print high-res Create Date : 2002:07:17 21:56:08Z Modify Date : 2002:11:04 12:27:38-05:00 Subject : English Keywords : HT1250.LS+, 200 MHz, 700 MHz, portable, professional radio, 6864110R12-O, 10R12-O, 68P64110R12 Page Count : 103 Creation Date : 2002:07:17 21:56:08Z Mod Date : 2002:11:04 12:27:38-05:00 Producer : Acrobat Distiller 5.0 (Windows) Author : Motorola Metadata Date : 2002:11:04 12:27:38-05:00 Creator : Motorola Title : HT1250•LS+ 200 MHz 700 MHz Professional Series Two-Way Radio Detailed Service Manual Description : English Has XFA : No Page Mode : UseOutlines Page Layout : SinglePageEXIF Metadata provided by EXIF.tools