Jaw In Shear
JawInShear JawInShear
User Manual: JawInShear
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JW JW JIS JIS CJ CJ SF SF Jaw In-Shear MC G HP HP ■■ Jaw In-Shear 6 Pin Spacer G ■■ Jaw In-Shear 6 Pin MC In This Section: GD GD D D SP SP T T UJ UJ VSD VSD R R SLD SLD ED ED www.lovejoy-inc.com 41 JIS-1 JIS- SF SF MC MC G G HP CJ CJ JIS JIS JW JW Jaw In-Shear HP Safety Warning When using Lovejoy products, you must follow these instructions and take the following precautions. Failure to do so may cause the power transmission product to break and parts to be thrown with sufficient force to cause severe injury or death. GD GD D D T T SP SP Refer to this Lovejoy Catalog for proper selection, sizing, horsepower, torque range, and speed range of power transmission products, including elastomeric elements for couplings. Follow the installation instructions included with the product, and in the individual product catalogs for proper installation of power transmission products. Do not exceed catalog ratings. During start up and operation of power transmission product, avoid sudden shock loads. Coupling assembly should operate quietly and smoothly. If coupling assembly vibrates or makes beating sound, shut down immediately, and recheck alignment. Shortly after initial operation and periodically thereafter, where applicable, inspect coupling assembly for: alignment, wear of elastomeric element, bolt torques, and flexing elements for signs of fatigue. Do not operate coupling assembly if alignment is improper, or where applicable, if elastomeric element is damaged, or worn to less than 75% of its original thickness. UJ UJ Do not use any of these power transmission products for elevators, man lifts, or other devices that carry people. If the power transmission product fails, the lift device could fall resulting in severe injury or death. VSD VSD R R For all power transmission products, you must install suitable guards in accordance with OSHA and American Society of Mechanical Engineers Standards. Do not start power transmission product before suitable guards are in place. Failure to properly guard these products may result in severe injury or death from personnel contacting moving parts or from parts being thrown from assembly in the event the power transmission product fails. If you have any questions, contact the Lovejoy Engineering Department at 1-630-852-0500. SLD SLD ED ED JIS-2 42 630-852-0500 JW JW JIS JIS CJ CJ Jaw In-Shear SF SF MC MC G G Table of Contents HP GD D D Overview.........................................................................................................................................44..................... JIS-4 Selection Process...........................................................................................................................45..................... JIS-5 Torque Rating > Performance Data................................................................................................46..................... JIS-6 6 Pin > Dimensional Data...............................................................................................................47..................... JIS-7 6 Pin Spacer > Dimensional Data..................................................................................................48..................... JIS-8 HP Section Page No. GD Running Page No. SP SP T T UJ UJ VSD VSD R R SLD SLD ED ED www.lovejoy-inc.com 43 JIS-3 Jaw In-Shear Jaw In-Shear (JIS) 6 Pin Saves Time, Maintenance, and Inventory Costs JW JW Overview ■■Utilizes the standard Lovejoy L and C Type hub design ■■The spider is radially removable, so neither hub needs to be removed from their shaft and no tools are needed CJ CJ ■■Unique 6 pin locking system JIS JIS ■■Created through Lovejoy’s commitment to continual product improvement ■■Spacer version designed as a non-lubricates drop-in replacement for a grid spacer coupling ■■The JIS 6 Pin spacer coupling is available in sizes LS090-CS350 MC ■■Spacer sizes cover BSE (between shaft end measurement) of 3.5, 5, 7, and 9 inches, depending on coupling size HP Jaw In-Shear 6 Pin Stainless Steel Option HP For highly corrosive, heavy washdown environments, the JIS 6 Pin design combined with Lovejoy’s stainless steel jaw hubs creates a totally stainless steel coupling. GD GD Jaw In-Shear 6 Pin Assembled G G MC ■■Available in bore sizes up to 9 inches SF SF Choose from 16 Jaw In-Shear 6 Pin Sizes and New Spacer design ■■2° angular misalignment capability D D Features ■■.030 -.094 of an inch parallel misalignment capability ■■50D shore Urethane material – maximum temperature of 200° F (93° C) T T ■■Torsional wind-up of 5° at full load ■■The Original JIS locking ring is interchangeable with the new JIS 6 Pin elastomer VSD VSD UJ ■■Can be used with AL Type aluminum jaw coupling hubs for AL090/095, AL099, 100 and AL110 UJ R R SLD SLD WARNING Jaw In-Shear 6 Pin Ring Stainless Steel You must refer to page JIS-2 (Page 42) for Important Safety Instructions and Precautions for the selection and use of these products. Failure to follow the instructions and precautions can result in severe injury or death. ED ED Jaw In-Shear 6 Pin Element 50D Shore Urethane Material ■■Stainless steel hubs are available for sizes SS075-SS150 from stock. All other stainless steel hub sizes are available as made to order SP SP ■■The retaining ring is made from #347 cast stainless steel JIS-4 44 630-852-0500 Jaw In-Shear Selection Process JW JW Jaw In-Shear Coupling Selection Process The selection process for determining the proper Jaw In-Shear coupling size requires using the charts shown in this section. There are four components to be selected, two hubs, one elastomer spider, and one ring. List of Charts provided for Selection: Information necessary before a coupling can be selected: ■■Chart 3 – Service Factor for Starts per Hour K3 (page JIS-5) ■■HP (or KW) and RPM or Torque of Driver ■■Jaw In-Shear Torque Rating Data (page JIS-6) ■■Chart 1 – Application Service Factor K1 (page JIS-5) JIS CJ CJ ■■Shaft sizes of Driver and Driven equipment and ■■Corresponding keyways JIS ■■Chart 2 – Service Factor for Operational Period K2 (page JIS-5) ■■Application description, including operation details SF SF ■■Environmental conditions (temperature, space limitations, or corrosive/chemicals) G Nm = Tkn = (KW x 9550) RPM HP Step 5: O nce the coupling size, maximum RPM and maximum Bore has been verified, refer to pages JIS-7 and JIS-8 for dimensional data. GD GD Step 3: Calculate the Design Torque (Tkmax) of your application. Design Torque = Nominal Torque x Service Factor: Tkmax = Tkn x K Chart 1 D D Application Service Factor (K1) Prime Mover Electric Motor Driven Machine Examples High Torque (c) Medium masses to be accelerated & irregular operation. Rotating ovens, printing presses, generators, shredders, winders, spinning machines, pumps for viscous fluids 1.7 2.0 (d) Medium masses to be accelerated, irregular operation & shocks. Concrete mixers, drop hammers, cable cars, paper mills, compression pumps, propeller pumps, rope winders, centrifuges 2.0 (e) Large masses to be accelerated, irregular operation & heavy shocks. Excavators, hammer mills, piston pumps, presses, rotary boring machines, shears, forge presses, stamping presses 2.2 2.4 (f) Very large masses to be accelerated, irregular operation & heavy shocks. Piston type compressors and pumps without speed variations, heavy roll sets, welding machines, brick presses, stone crushers 2.3 1.4 SP 1.8 VSD VSD R 2.8 Chart 3 Operation, Per Table K1: d-f 1.10 Up to 10 starts/stops per hour 1.0 1.15 More than 10, up to 40 per hour 1.4 1.5 More than 40, up to 125 per hour 1.8 2.0 More than 125, up to 250 per hour 2.2 www.lovejoy-inc.com 45 ED SLD More than 8 hours, up to 16 hours/day 1.0 2.5 JIS-5 ED 1.00 SLD a-c Up to 8 hours per day More than 16, up to 24 hours/day R Factor UJ 2.2 Service Factor for Starts per Hour (K3) Chart 2 SP Service Factor for Operation Period (K2) T 1.4 T 1.0 (b) Uniform operation, with medium masses to be accelerated. Sheet metal bending machines, wood working machines, mills, textile machines, mixers UJ Standard Torque (a) Uniform operation, with small masses to be accelerated. Hydraulic and centrifugal pumps, light generators, blowers, fans, ventilators, belt/screw conveyors Uninterrupted Time of Operation HP Step 2: C alculate your Application Service Factor using charts on this page. The total Service Factor (K) will be: K = K1 x K2 x K3 G Step 4: Use the Jaw In-Shear Torque Rating table on page JIS-6. Scan down this chart to the first entry where both the Tkn and Tkmax torque values for the coupling size are greater than your application. Once this coupling size is determined, ensure that your application does not exceed the maximum RPM or maximum Bore Size for that hub. Step 1: Determine the Nominal/Torque (Tkn) of your application: in-lbs = Tkn = (HP x 63025) RPM MC MC Steps In Selecting A Jaw In-Shear Coupling Jaw In-Shear Torque Rating JW CJ JIS CJ SF JW JIS Performance Data SF G MC MC G HP Easy as 1 - 2 - 3 1 2 Slide off locking ring HP 3 Remove and replace element GD GD Slide on locking ring twist to secure D D You're Done! T T 1.000 25 335 38 LS095 1.125 28 335 38 1.188 30 560 63 1.375 35 560 63 1.625 42 1,090 LS099 VSD LS110 Weight Max Speed LS090 in-lbs Nm in-lbs Nm lbs RPM 76 1.50 9,200 670 76 1.50 9,200 1,110 125 2.60 7,700 1,110 125 2.90 7,700 123 2,180 246 5.90 5,900 670 1.875 48 1,810 205 3,620 409 8.60 5,200 LS190 2.125 55 2,920 330 5,830 659 14.60 4,300 LS225 2.625 65 4,200 475 8,400 949 17.00 3,900 2.875 73 7,460 843 14,920 1 686 37.70 3,100 CS280 3.000 76 13,300 1 503 26,600 3 006 53.50 2,600 CS285 4.000 102 18,760 2 120 37,500 4 237 80.60 2,300 CS300 4.875 109 33,000 3 728 66,000 7 457 106.80 2,300 LS150 LS276 R R Max Torque mm VSD SLD SLD Nominal Torque in LS100 CS310 5.625 143 50,000 5 649 100,000 11 298 139.30 2,100 CS350 6.375 162 83,333 9 415 166,666 18 831 228.20 1,900 ED ED Max Bore Size UJ UJ SP SP Jaw In-Shear Torque Rating Data CS400 7.375 187 126.667 14 311 256,334 28 623 345.10 1,800 CS500 9.000 229 183,333 20 714 366,666 41 428 589.60 1,500 JIS-6 46 630-852-0500 Jaw In-Shear 6 Pin Dimensional Data JW JW The Jaw In-Shear Coupling, sizes LS090 – CS285 consists of two hubs, one Jaw In-Shear spider, and one Jaw In-Shear ring. JIS JIS The Jaw In-Shear Coupling, sizes CS300 – CS500 consists of two hubs, one Jaw In-Shear cushion (set of six) and one Jaw In-Shear ring. CJ CJ SF SF MC MC G G Style 2 HP HP Style 1 SL G in in in in T ID1 - ID2 Min Bore in 0.25 5/16-18 0.44 6 1.00 25 0.83 2.75 2.11 2.11 11 1.13 29 0.83 2.75 2.11 2.11 LS099 1 3.52 1.06 0.44 1.40 5/16-18 0.44 11 1.19 30 1.21 3.19 2.54 2.54 LS100 1 4.16 1.38 0.44 1.40 5/16-18 LS110 1 5.00 1.68 0.75 1.64 3/8-16 0.44 11 1.38 35 1.21 3.19 2.54 2.54 0.63 16 1.63 41 1.45 4.00 3.32 3.32 LS150 1 5.44 1.75 0.75 1.94 LS190 2 5.82 1.94 0.88 1.94 3/8-16 0.63 16 1.88 48 1.71 4.69 3.75 3.75 1/2-13 0.75 19 2.13 54 1.71 5.50 4.50 4.00 LS225 2 6.30 2.18 1.00 LS276 2 9.43 3.12 1.56 1.94 1/2-13 0.75 19 2.63 67 1.71 6.13 5.00 4.25 3.19 1/2-13 0.88 22 2.88 73 2.97 7.41 6.18 5.00 CS280 2 9.43 3.12 CS285 2 10.69 3.75 1.56 3.19 1/2-13 1.25 32 3.00 76 2.97 8.94 7.50 5.50 1.75 3.19 5/8-11 1.25 32 4.00 102 2.97 10.00 8.50 6.50 CS300 2 12.25 4.00 2.00 4.25 CSL 1.50 38 4.88 124 5.10 11.07 10.00 7.25 CS310 2 CS350 2 13.25 4.50 2.25 4.25 CSL 1.50 38 5.63 143 5.10 12.07 11.00 8.25 17.64 6.38 3.19 4.88 CSL 1.50 38 6.38 162 5.70 13.57 12.50 9.25 CS400 CS500 2 20.14 7.38 3.69 5.38 CSL 1.75 44 7.38 187 6.20 15.33 14.25 10.75 2 24.38 9.00 4.50 6.38 CSL 1.75 44 9.00 229 7.20 17.57 16.50 13.25 T 1/4-20 1.00 SP 1.00 0.44 UJ 0.44 1.00 VSD 0.82 3.00 R 2.64 1 D mm in SLD ED ED www.lovejoy-inc.com 47 R in VSD 1 LS095 in Max Bore mm UJ LS090 in HD SLD in OD SP Style RD T Size W D LTB1 - LTB2 GD OAL GD Jaw In-Shear 6 Pin Dimensional Data JIS-7 Jaw In-Shear 6 Pin Spacer The Jaw In-Shear Spacer Coupling, sizes CS300 – CS350 consists of: 2 Grid shaft hubs 1 Jaw In-Shear spacer subassembly: ■■ 2 Jaw In-Shear spacer hubs ■■ 1 Jaw In-Shear cushion (set of six) ■■ 1 Jaw In-Shear ring CJ JIS CJ JIS SF MC G Jaw In-Shear 6 Pin Spacer Dimensional Data Size GD SP UJ LS100 UJ LS110 VSD VSD LS099 SP LS150 LS190 R R T T LS095 D D GD LS090 SLD SLD LS225 LS276 CS280 CS285 CS300 CS310 CS350 ED ED OAL LTB1 - LTB2 G in 6.26 7.76 9.76 11.76 6.26 7.76 9.76 11.76 6.26 7.76 9.76 11.76 6.25 7.75 9.75 11.75 8.25 10.25 12.24 9.26 11.25 13.25 9.75 11.75 13.75 12.75 14.75 21.76 24.24 16.00 17.00 16.12 17.20 in 1.375 1.375 1.375 1.375 1.375 1.375 1.375 1.375 1.375 1.375 1.375 1.375 1.375 1.375 1.375 1.375 1.625 1.625 1.625 2.125 2.125 2.125 2.375 2.375 2.375 2.875 2.875 3.125 3.500 3.500 4.000 3.560 4.100 in 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.400 1.400 1.400 1.400 1.400 1.400 1.400 1.400 1.640 1.640 1.640 1.940 1.940 1.940 1.940 1.940 1.940 1.940 1.940 3.190 3.190 3.190 4.250 4.898 5.380 HP HP G MC SF The Jaw In-Shear Spacer Coupling, sizes LS090 – CS285 consists of: 2 Grid shaft hubs 1 Jaw In-Shear spacer subassembly: ■■ 2 Jaw In-Shear spacer hubs ■■ 1 Jaw In-Shear spider ■■ 1 Jaw In-Shear ring JW JW Dimensional Data JIS-8 ID1 - ID2 Min Bore in mm 0.50 12.7 0.50 12.7 0.50 12.7 0.50 12.7 0.50 12.7 0.50 12.7 0.50 12.7 0.50 12.7 0.50 12.7 0.50 12.7 0.50 12.7 0.50 12.7 0.50 12.7 0.50 12.7 0.50 12.7 0.50 12.7 0.50 12.7 0.50 12.7 0.50 12.7 0.50 12.7 0.50 12.7 0.50 12.7 0.50 12.7 0.50 12.7 0.50 12.7 0.75 19.05 0.75 19.05 19.05 0.75 1.06 26.97 1.06 26.97 1.06 26.97 1.50 38.10 2.00 50.80 Max Bore in mm 1.375 35 1.375 35 1.375 35 1.375 35 1.375 35 1.375 35 1.375 35 1.375 35 1.375 35 1.375 35 1.375 35 1.375 35 1.375 35 1.375 35 1.375 35 1.375 35 1.625 41 1.625 41 1.625 41 2.125 54 2.125 54 2.125 54 2.375 60 2.375 60 2.375 60 2.875 73 2.875 73 3.125 79 3.500 89 3.500 89 4.000 102 4.750 121 5.500 140 48 BSE OD HD in 3.5 5.0 7.0 9.0 3.5 5.0 7.0 9.0 3.5 5.0 7.0 9.0 3.5 5.0 7.0 9.0 5.0 7.0 9.0 5.0 7.0 9.0 5.0 7.0 9.0 7.0 9.0 9.0 9.0 9.0 9.0 9.0 9.0 in 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.38 4.38 4.38 4.62 4.62 4.62 5.44 5.44 5.44 5.94 5.94 6.38 7.62 7.62 11.07 12.07 13.57v in 2.06 2.06 2.06 2.06 2.06 2.06 2.06 2.06 2.06 2.06 2.06 2.06 2.06 2.06 2.06 2.06 2.34 2.34 2.34 3.09 3.09 3.09 2.38 2.38 2.38 2.88 2.88 4.31 4.81 4.81 5.62 6.75 7.75 Grid Hub Size 1020 1020 1020 1020 1020 1020 1020 1020 1020 1020 1020 1020 1020 1020 1020 1020 1030 1030 1030 1040 1040 1040 1050 1050 1050 1060 1060 1070 1080 1080 1090 1100 1110 630-852-0500
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