KM 500MAH E Parts List FH1 SSB( HD) Spm

User Manual: FH1-SSB(-HD)

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CONTENTS

PARTS LIST

MODULAR CRESCENT CUBER

89/336

73/23

HOSHIZAKI

NUMBER: 71210

ISSUED: July 5, 2002

KM-500MAH-E

REVISED: December 6, 2004

CONTENTS

Auxiliary Codes .................................................................................................................... 3

Material Abbreviations..........................................................................................................4

A. Ice Cuber Assembly ......................................................................................................... 5

B. Refrigeration Circuit ......................................................................................................... 9

C. Water Circuit ................................................................................................................... 12

D. Control Box Assembly .................................................................................................... 14

E. Label Location ................................................................................................................ 17

F. Pump Motor Assembly .................................................................................................... 20

G. Control Assembly ........................................................................................................... 22

H. Accessories ................................................................................................................... 24

Auxiliary Codes

KM-500MAH-E L-0 July 2001

M-0 January 2002

M-1 March 2002

M-2 October 2002

N-0 January 2003

N-1 April 2003

P-0 December 2003

P-1 June 2004

IMPORTANT

IEC standards require that the clamping means of earthing terminals be adequately

secured against accidental loosening and that accessible metal parts of the

icemaker which may become live in the event of an insulation fault be permanently

and reliably connected to an earthing terminal within the icemaker or to the

earthing contact of the icemaker inlet.

This is accomplished in this icemaker through the use of stainless steel toothed

washers, Hoshizaki Part # 7R22-0400.

Material Abbreviations

Aluminum

AL = Aluminum

Copper

CU = Copper

Plastic

ABS = Acrylonitrile -butadiene - styrene

AC = Polyacetal

EVA = Ethylene vinyl acetate

PA = Polyamide = Nylon

PC = Polycarbonate

PE = Polyethylene

PES = Polyester

PETP = Polyethylene terephthalate = Tetlon

PP = Polypropylene

PS = Polystyrene

PTFE = Polytetrafluoroethylene = Teflon

PUR = Polyurethane

PVC = Polyvinyl chloride

Rubber

VN = Vinyl Nitrile

EPDM = EP rubber

NBR = Nitrile butadiene rubber

NR = Natural rubber

NP = Neoprene

SI.R = Silicone rubber

SY.R = Synthetic rubber

EPH = Epichlorohydrin

Steel

GS = Galvanized steel

SS = Stainless steel

PS = Plated steel

PAS = Primed steel

Auxiliary Code

K-0

Designates the year. "K" indicates the year 2000. Years progress or regress in alphabetical order.

"J" is 1999, "L" is 2001, "M" is 2002, and so on. The letters "I" and "O" were skipped.

Designates significant part changes within the same year. Base is 0 and this number advances for

each change.

Example: P-1

"P" indicates 2004.

"1" indicates the first significant part change for 2004.

Marks Located Under the Auxiliary Code

- = Part deleted.

= Part deleted and replaced by "o"

part.

= New part in place of "x" part.

A. Ice Cuber Assembly

KM-500MAH-E

L-0, M-0, M-1

A. Ice Cuber Assembly

KM-500MAH-E

M-2, N-0, N-1, P-0, P-1

Index

No.

Description Part Number

L-0

M-0

M-1 M-2

N-0

N-1 P-0

P-1

B REFRIGERATION CIRCUIT - 1A0420A03 1 x1

- 1A0420A05 o1 1 1 1

C WATER CIRCUIT - 2A0971A02 11111

D CONTROL BOX ASSEMBLY - 2A2119A02 1 1 -

- 2A2539A01 1 1 1

D1 T2 SCREW / WASHER ASSY 4X8 7P3120408 44444

E LABEL LOCATION - 3A2072A01 1 1 -

- 3A2412A01 1 1 1

1 EVAP. CASE HS-1012 1A0579G03 11111

2 BASE - 2A2146G06 11111

2aFT SCREW 4X8, SS 7F32-040877777

3 FRAME ABS 3A0217G01 1 1 -

-3A2503G01 111

3aTRUSS HEAD SCREW 4X8, SS 7C32-040811111

3bTRUSS HEAD SCREW 4X12, SS 7C32-041222222

4 SQUARE WASHER BRASS 433537-02 11111

5 SCREW - GROUNDING BRASS 433304-02 11111

6 TOP FRAME GS 332443-01 11111

6a T2 SCREW / WASHER ASSY 4X8 7P3120408 44444

7 SIDE FRAME GS 332465G01 1111x1

3A2782-01 o1

7a T2 SCREW / WASHER ASSY 4X8 7P3120408 22222

8 BULB HOLDER PE 328919-01 1 1 1

9 SPACER PE 443545-01 2 1 1

10 THUMBSCREW SS, ABS 415949G09 2 2 -

11 BASE COVER SS 321525G01 11111

12 TOP INSULATION PP 215730G01 11111

13 FRONT INSULATION PP 215731G01 11111

14 SIDE PANEL (R) SS 2A2117G01 11111

14aT2 SCREW 4X8, SS 7P32-040811111

TOOTH WASHER M4, SS 7R22-040011111

15 CONTROL BOX COVER GS 332466-01 1 1 -

GS 3A2476-01 1 1 1

15a T2 SCREW / WASHER ASSY 4X8 7P3120408 11111

16 FRONT PANEL SS 2A2244G01 11111

16aTRUSS HEAD SCREW SS, 4X8 7C32-040811111

TOOTH WASHER M4, SS 7R22-040011111

17 LOUVER (A) ABS 1A0547-0122222

17a PUSH RETAINER - 4A2414-0166666

18 BARRIER GS 4A0362-0111111

18a T2 SCREW / WASHER ASSY 4X8 7P3120408 22222

19 TOP PANEL SS

(

3A1890A01

)

220465-01 11111

20 GASKET (A) (3A1890A01) 324859-03 11111

21 GASKET PVC

(

3A1890A01

)

427014-04 22222

22 INSULATION PE FOAM

(

3A1890A01

)

438012-01 11111

23 AIR FILTER (A) - 2A2062G01 22222

24 DEFLECTOR SS 4A1951-01 1 1 1

25 SHIELD - 3A1438-01 1 1 -

Title: A. Ice Cuber Assembly Model: KM-500MAH-E

Material or

Model

Number

Required Number

Index

No.

Description Part Number

L-0

M-0

M-1 M-2

N-0

N-1 P-0

P-1

26 POWER SUPPLY CORD - 452359-02 11111

27 BUSHING CEE SR-6P30 450414-01 11111

28 TRANSFORMER PY12-19204 446202-01 11111

28a PAN HEAD SCREW W/

WASHER

(

)

4x8 7C1230408 44444

29 TRANS COVER GS 446359-01 11111

29a T2 SCREW / WASHER ASSY 4x8 7P3120408 22222

30 BUSHING OCB-500 428394-02 11111

31 SIDE PANEL (R) – BASE SS 2A2147-0111111

32 BARRIER – INSULATION - 4A1167-0111111

32a T2 SCREW / WASHER ASSY 4X8 7P3120408 22222

33 GASKET L=554 4A0808L02 11111

34 BRACKET (M) - 3A1434-01 1 1 -

35 THUMBSCREW - 415949G04 2 2 -

- 415949G09 2 2 2

36 BIN SWITCH - 4A2430-01 1 1 -

37 CABLE TIE MOUNT - 437618-01 1 1 1

Title: A. Ice Cuber Assembly Model: KM-500MAH-E

Material or

Model

Number

Required Number

B. Refrigeration Circuit

KM-500MAH-E

L-0, M-0, M-1, M-2, N-0, N-1, P-0, P-1

Index

No.

Description Part Number

L-0

M-0

M-1 M-2

N-0

N-1

P-0

P-1

1 CONDENSER - 220491-01 11111

2 T2 SCREW / WASHER ASSY 4X8 7P3120408 22222

3 SHROUD GS 2A0606-01 11111

4 T2 SCREW / WASHER ASSY 4X8 7P3120408 22222

5 BARRIER GS 433693-04 11111

6 T2 SCREW / WASHER ASSY 4X8 7P3120408 22222

7 REAR PANEL GS 3A2086-01 11111

8 T2 SCREW / WASHER ASSY 4X8 7P3120408 33333

9 COMPRESSOR AKA9455ZXC 4A1925-01 11111

10 MOTOR PROTECTOR 8300MRAK30 4A1919-02 11111

11 BOLT 8x45 437889-01 44444

12 SPACER 027-0072-02 434404-01 44444

13 GROMMET 527-0039-04 434403-01 44444

14 FAN MOTOR BRACKET GS 327179-01 11111

15 HEX BOLT ASSEMBLY (LF) 5X12, SS 7B0230512 44444

U90B1, 7190-

1031

440911-01 1111-

5KPM84DFK14

8AS

4A3158-01 1

17 SELF-LOCKING NUT NO. 8-32 7N21I0832 44444

18 FAN BLADE AD10CW32 444898-01 11111

19 DRIER CW-0325-S 4A1413-01 1-

-4A2666-01 1111

20 ENDCAP -4A1413F01 22222

21 DRIER BRACKET GS 445847-01 1-

NYLON TIE -8911-0301 1111

22 T2 SCREW 4X8 7P31-0408 1-

23 EXPANSION VALVE AN 3/4 SW65 4A1870-01 11111

24 EVAPORATOR -106492G01 11111

25 T2 SCREW 4X16, SS 7P32-0416 44444

26 VALVE BODY 70 440352-01 11111

27 COIL - VALVE ABS-25-1-HD-2 440353-01 11111

28 BOLT 4x6 440353F01 11111

29 TRUSS HEAD SCREW 4X8 7C31-0408 22222

30 PRESSURE SWITCH ACB-1UB09 433441-07 11111

31 PRESSURE SWITCH

BRACKET

GS 434938-01 11111

32 T2 SCREW / WASHER ASSY 4X8 7P3120408 11111

33 - --

34 ACCESS VALVE TCJ-2F20NHDU-1 457729-01 22222

35 COPPER TUBE (A) - HIGH

SIDE

COPPER 2A1435G01 11111

36 COPPER TUBE (D) - HIGH

SIDE

COPPER 3A1238G01 11111

37 HEAT EXCHANGER -2A1478G02 11111

38 ELBOW COPPER 417395-03 11111

39 COPPER TUBE - HOT GAS COPPER 2A1488G01 11111

40 COPPER TUBE (J) COPPER 4A1815G01 11111

16 FAN MOTOR

Title: B. Refrigeration Circuit Model: KM-500MAH-E

Material or

Model

Number

Required Number

Index

No.

Description Part Number

L-0

M-0

M-1 M-2

N-0

N-1

P-0

P-1

41 HOLDER / EXP. VALVE – 1/2 SS 3A0112-01 11111

42 CLAMP SS 443461-02 11111

43 EXPANSION VALVE COVER PE FOAM 4A1168-01 11111

44 THERMISTOR -429006-03 11111

45 HOLDER - THERMISTOR COPPER 427430-01 11111

46 CABLE TIE CV-200 (P LT-2M ) 7920-0010 11 11 11 11 11

47 INSULATION - THERMISTOR (A) PE FOAM 439368-01 11111

48 INSULATION - THERMISTOR (B) PE FOAM 439368-02 11111

49 RUBBER INSULATION (A) EPDM 3A1044-01 11111

50 RUBBER INSULATION (B) EPDM 3A1045-01 11111

51 INSULATION HOLDER SS 4A1550-01 11111

52 T2 SCREW 4X8, SS 7P32-0408 22222

53 INSULATION TUBE L=40 7762-1020 22222

54 INSULATION TUBE L=120 7762-1020 11111

55 INSULATION TUBE L=160 7762-2040 11111

56 WIRE SADDLE VWS4238-C 4A0338-02 10 10 10 10 10

57 COPPER TUBE ACCESS

VALVE

COPPER 3A1422G01 11111

Title: B. Refrigeration Circuit Model: KM-500MAH-E

Material or

Model

Number

Required Number

C. Water Circuit

KM-500MAH-E

L-0, M-0, M-1, M-2, N-0, N-1, P-0, P-1

Index

No.

Description Part Number

L-0

M-0

M-1 M-2

N-0

N-1

P-0

P-1

F PUMP MOTOR ASSEMBLY HS-0102 321444A04 1111

F1TRUSS HEAD SCREW 4X16, SS 7C32-04151111

F2FLAT WASHER M4, SS 7W22-04001111

F3 SPLIT LOCK WASHER M4, SS 7L22-0400 1111

F4HEX NUT M4, SS 7N12-04001111

1 WATER SUPPLY PIPE COPPER 4A0768G06 1111

1aT2 SCREW 4X8 7P31-04082222

2 RUBBER GASKET NR 413854-03 1111

3 WATER VALVE BRACKET GS 3A0736-011111

3aT2 SCREW 4X8 7P31-04081111

4 WATER VALVE V-19 4A1176-031111

4aTRUSS HEAD SCREW 4X8 7C32-04082222

5 HOSE CLAMP SS, 18MM 427443-05 1111

6 SPRAY TUBE PE 433520G01 2222

7 SPRAY GUIDE (A) PE 208586-01 6666

8 CUBE GUIDE ABS 212088-01 1111

9 SUCTION HOSE EPDM 433466-01 1111

10 PUMP MOTOR BRACKET PC 211408-01 1111

10aFLAT HEAD SCREW 4X12, SS 7F32-04121111

11 VINYL HOSE L=625 7716-2025 1111

12 VINYL HOSE L=110 7716-2025 1111

13 HOSE CLAMP SS, 25MM 427443-03 9999

14 "O" RING 1AG35 7611-G035 1111

15 VALVE HOUSING - DRAIN ABS 321001-01 1111

15aT2 SCREW 4X10, SS 7P32-04103333

16 SPRING SS 3A0875-011111

17 VALVE SHEET EPDM 433705-01 1111

18 DRAIN HOSE - 433468-01 1111

19 OVERFLOW CAP PE 321002-01 1111

20 OVERFLOW PIPE ABS 430722-03 1111

21 “O” RING EPDM 4A1234-011111

22 EPDM 3A1325-01 x1

-426799-01 o1 1 1 1

23 FLOAT SWITCH 163795 4A0886-011111

23aT2 SCREW 4X12, SS 7P32-04122222

24 SILICONE HOSE L=140 7730I38962222

25 WIRE SADDLE VWS4238-C 4A0338-024444

26 BUSHING OCB-750 428394-01 1111

27 DISTRIBUTOR EPDM 432820-01 1111

28 DISTRIBUTOR HOSE - 439374-01 1111

29 HOSE CLAMP SS, 13.5 MM 427443-07 2222

30 ELBOW - 433467-01 2222

31 JOINT PIPE ABS 439329-01 1111

32 CONNECTING PIPE DYNAFLEX 4A1142-02 1 1 x1

DYNAFLEX 4A1142-01 o1 1

33 HOSE CLAMP SS, 20 MM 427443-06 1111

34 FLOAT SWITCH STOP SS 446358-01 1111

35 INSULATION (E) PE FOAM 4A0392-011111

CONNECTOR – FLOAT

SWITCH

Title: C. Water Circuit Model: KM-500MAH-E

Material or

Model

Number

Required Number

D. Control Box Assembly

KM-500MAH-E

L-0, M-0, M-1

D. Control Box Assembly

KM-500MAH-E

M-2, N-0, N-1, P-0, P-1

Index

No.

Description Part Number

L-0

M-0

M-1 M-2

N-0

N-1

P-0

P-1

G CONTROL ASSEMBLY -4A2513A02 1 1 -

-4A2911A02 1 1

G2 T2 SCREW 4X8 7P31-04082222

1 CONTROL BOX -2A1851-011111

2 CAPACITOR 15M FD 440V 4A1267-011111

3 CAPACITOR – STARTING 72-88 M FD, 330

VAC 3A1414-011111

4STRAP GS 4A2262-011111

5T2 SCREW 4X8 7P31-04081111

6STARTER GE3A RR3C T3A N

54A1107-061111

7T2 SCREW 4X8 7P31-04081111

8 MAGNETIC CONTACTOR VC-20 428393-01 1111

9 BRACKET -428393F01 1111

10 T2 SCREW 4X8 7P31-04082222

11 TRANSFORMER 26D285H 3A0172-011111

12 T2 SCREW 4X8 7P31-04082222

13 CAPACITOR 250 VA C, 5.5 M FD 4A2128-031111

14 T2 SCREW 4X10 7P31-04101111

15 CONTROLLER BOARD HOS-001A 2A1410-011111

16 BOARD SUPPORT CB LS37-M 4A0336-034444

17 BUSHING SB -1093-15 420470-03 1111

18 BUSHING OCB -500 428394-02 1111

19 WIRE SADDLE VWS4238-C 4A0338-02 2 2 x2

CLAMP -4A2338-01 o2 2

20 CAPACITOR 250 VA C, 2.5 M FD 4A2128-051111

21 T2 SCREW 4X10 7P31-04101111

22 RESISTOR WIRE HARNESS - 4A2200G01 1 1 -

23 FUSE - 4A0893-07 1 1

Title: D. Control Box Assembly Model: KM-500MAH-E

Material or

Model

Number

Required Number

E. Label Location

KM-500MAH-E

L-0, M-0, M-1

E. Label Location

KM-500MAH-E

M-2, N-0, N-1, P-0, P-1

Index

No.

Description Part Number

L-0

M-0

M-1 M-2 N-0

N-1

P-0

P-1

1 EMBLEM PETP FILM 4A0560-011111

2 MODEL NUMBER LABEL PETP FILM 4A2356-47111-

3 LABEL – PENGUIN – HA (R) PETP FILM 4A0526-011111

4 MAINTENANCE LABEL PVC FILM 3A0725-011111

5 WIRING LABEL PVC FILM 3A2073-01 1 1 -

PVC FILM 3A2417-01 1 1

6 NAMEPLATE PES FILM 4A2570-01 2 2 -

2A2622-04 2 2

7 INSTRUCTION SHEET PAPER 2A2143-011111

8 MANUAL LABEL PVC FILM 4A2530-01 1 1 -

PVC FILM 446564-01 1 1

9 LABEL-CE PES FILM 450668-01 1111

10 WATER SUPPLY LABEL PVC FILM 4A1158-011111

11 LABEL – R404A PES FILM 4A0960-011111

12 CAUTION LABEL (F) PVC FILM 439146-01 1111

13 CAUTION LABEL (H) PVC FILM 439148-01 1111

14 LABEL – AIR FILTER PETP FILM 426177-01 1111

15 INSTRUCTION LABEL PVC FILM 444575-01 1111

16 LABEL – CONTROL BOARD PVC FILM 3A2220-011111

17 LABEL – GROUNDING (B) PES FILM 450452-01 1 1 -

PES FILM 450452-02 1 1

18 LABEL – FUSE - 4A2817-01 1 1

Title: E. Label Location Model: KM-500MAH-E

Material or

Model

Number

Required Number

F. Pump Motor Assembly

KM-500MAH-E

L-0, M-0, M-1, M-2, N-0, N-1, P-0, P-1

Index

No.

Description Part Number

L-0

M-0

M-1 M-2

N-0

N-1

P-0

P-1

1 PUMP MOTOR AP-TA4(H)

120V

2U0095-01 11111

2 RETAINER SS 418584-01 11111

3 MECHANICAL SEAL (B) H5-PS9, 5 415817-01 1111x1

MECHANICAL SEAL / R HKU90-J9001 465627-01 o1

4“O” RING 1AP18 7611-P01811111

5PLATE – PUMP SS 403013-01 11111

6 PUMP GASKET NR 403014-01 1111x1

EPDM 4A2974-01 o1

7 IMPELLER ABS 417082-01 11111

8 PIN SS 414102-01 1111x1

4A0648-01 o1

9 PUMP HOUSING ABS 211409-02 11111

9aPAN HEAD SCREW 4X20, SS 7C12-042044444

9bTOOTH WASHER SS, 4 MM 7R22-040022222

10 PLUG HOUSING 3191-03P 412832-06 11111

Title: F. Pump Motor Assembly Model: KM-500MAH-E

Material or

Model

Number

Required Number

G. Control Assembly

KM-500MAH-E

L-0, M-0, M-1

G. CONTROL ASSEMBLY

KM-500MAH-E

M-2, N-0, N-1, P-0, P-1

Index

No.

Description Part Number

L-0

M-0

M-1 M-2 N-0

N-1

P-0

P-1

1 CONTROL BOX (C) - 4A2517-01 1 1 -

-4A2816-01 1 1

2 TOGGLE SWITCH - 443119-01 1111

3 THERMOSTAT YTB-105B 4A2879-01 1 1

4 TRUSS HEAD SCREW 4X8 7C31-0408 2 2

TOOTH WASHER M4, Zinc 7R21-0400 2 2

5 FUSE HOLDER HTB921 4A0892-01 1 1

6 FUSE AGC-10 4A0893-07 1 1

7 TOGGLE SWITCH 2GM91-68 4A2436-011111

8 CONTROL LABEL - 4A2509-01 1 1 -

-4A2909-01 1 1

Title: G. Control Assembly Model: KM-500MAH-E

Material or

Model

Number

Required Number

H. Accessories

KM-500MAH-E

L-0, M-0, M-1, M-2, N-0, N-1, P-0, P-1

Index

No.

Description Part Number

L-0

M-0

M-1 M-2

N-0

N-1

P-0

P-1

1 INSTRUCTION MANUAL PAPER 91A1NG10A 1111

2 INSTALLATION MANUAL PAPER 91A1NG11A 1111

3 UNIVERSAL BRACE GS 4A0363-012222

3aHEX HEAD BOLT 5X12, SUS7B02-05124444

PACKAGING (available only

on models currently in

roduction

)

- 2A2145A04

1 PALLET - 2A2503-011111

2 TRAY - 2A2173-021111

3 CORNER POST - 3A0788-102222

4 CARTON - 2A2125-031111

5 CORNER POST - 3A0788-034444

6 SIDE PROTECTOR - 4A2304-021111

7 SIDE PROTECTOR - 4A2304-013333

8 WOOD BLOCK – A - 4A2794-013333

9 WOOD BLOCK – B - 4A2794-021111

Title: H. Accessories and Packaging Model: KM-500MAH-E

Material or

Model

Number

Required Number

KM 500MAH E Parts List FH1 SSB( HD) Spm

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