301_0ENGL.P65 L301_E L301 E
User Manual: L301_E
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1 0 3 A LC ractice P & l a u Man Knowing what's happening nearly free of charge The starline-text displays visualize your machines and controllers capabilities. If you want, 1024 times, even in different languages. Small and compact but equipped with powerful functions, the LCA 300 and LCA 320 text displays fit decently into your machines design, the number of times you desire or the information you want to display. Reg 10060/0998 Configuration of the starline text display with any PC is so easy that you will tend do nothing else. Simply load individual projects into the EEPROM of the text displays. Test these text display which allow you to save more than you spend. Edition 5/10.98 © Systeme Lauer GmbH & Co KG Systeme Lauer GmbH & Co KG Post office box 1465 D-72604 Nürtingen Manual: Edition: Editor: LCA 301 Manual & Practice 23. Oktober 1998 Scheid Operating instructions, manuals and software are protected by copyright. All rights reserved. Copies, translating, duplicate, convert the whole thing or in pieces is not allowed. With the exception of a backup copy for own use. Subject to alterations without notice in advance. The faultless and accuracy of the programs and datas on the disk we can´t guarantee. Disks can be manipulate, so we can only guarantee the physical coudition. The extent of the liability is limited on substitute. Ideas for improvements as well as refers to mistakes are welcome. The agreements are similar for the special parts of these manual. Microsoft, MS, MS-DOS, Windows, Windows '95, Windows NT and the Windows Logo are registered trade marks or trade marks of the Microsoft Corporation in USA and/or other countries. SIMATIC and STEP5 registered trade marks of the Siemens AG. The remain descriptions in these written work can be marks which breach the third party rights by using. 0-2 © Systeme Lauer GmbH & Co KG Kelterstr.59 72669 Unterensingen Tel. (07022) 96 60-0 Fax (07022) 96 60-103 User Notes Please read the manual carefully before using the LCA and file it for reference. Target Group The manual is written for user with PC technology and process automation skills. Portrayal conventions [BUTTON] User entries are printed in brackets, i.e. [STRG] or [ENTER]. DISPLAY Display messages are printed in Courier Courier bold Parameter entries are printed in Courier bold, i.e. TO PLC. Italic Names of selected functions, menus and parameters as well as product names are printed italic. Pictogram The following pictograms and symbols are used within the manual. Danger Potentially dangerous situation. Disregard may end in personal injury. Attention Potentially dangerous situation. Disregard may end in serious damage of the product or its environment. Tips and completing hints © Systeme Lauer GmbH & Co KG Kelterstr.59 72669 Unterensingen Tel. (07022) 96 60-0 Fax (07022) 96 60-103 0-3 Table of Contents User Notes 0-3 Quality and Support 0-5 Safety Regulations 0-6 Norms and Approvals 0-7 Product Family LCA starline 0-8 1 Commissioning and installation 1- 1 1.1 Configuration with the LCAPRO software ....................... 1- 2 1.2 Interfacing of the text display ......................................... 1- 4 1.3 General measures for interference suppression ............... 1- 6 1.4 Installation notes ............................................................ 1- 7 1.5 Power Supply Voltage ..................................................... 1- 8 1.6 Control elements ............................................................ 1- 9 1.7 Character table ............................................................. 1- 12 2 Communication between the LCA and the PLC 2- 1 2.1 Communication principle ............................................... 2- 1 2.2 System area .................................................................... 2- 3 2.3 Variable formats .............................................................. 2- 8 2.4 Example for variable ....................................................... 2- 9 2.5 The Printer ................................................................... 2- 20 2.6 The editor (operating) .................................................. 2- 22 3 Technical data 3- 1 3.1 Maintenance ................................................................. 3- 4 3.2 Using the LCA in an Ex area ........................................... 3- 5 Index 0-4 I- 1 © Systeme Lauer GmbH & Co KG Kelterstr.59 72669 Unterensingen Tel. (07022) 96 60-0 Fax (07022) 96 60-103 Quality and Support At Lauer, quality is the most important factor. From the single electronic component, to the assembled device, Lauer Quality Management tests everything under national and international test standards (ISO, TÜV, VDE, CE, Germanischer Lloyd, UL). Each device is thoroughly tested for 48 hours under power and at varying temperatures ( 0 50 ºC) to insure superior quality. Lauer products offer extraordinary efficiency and reliability, and include a comprehensive service package. Ask for demo units and your personal online support during your first application. Our qualified sales engineers offer excellent application support. Product training is offered as another valuable part of the Lauer service package. Extensive training is available either at our modern training facility, or at the customers location. Please ask for the actual training schedule. Systeme Lauer also provides individual services including consulting, application support, hotline, manuals and training in regards to the complete Lauer product line. Whenever you need us, Lauer is at your service. We are dynamic, creative and extremely efficient, with all the experience of a successful worldwide company. Technical Support: Mailbox: eMail: Website: 7022/9660-222, -223, -230, -231, -132 7022/9660-225 support@systeme-lauer.de www.systeme-lauer.de © Systeme Lauer GmbH & Co KG Kelterstr.59 72669 Unterensingen Tel. (07022) 96 60-0 Fax (07022) 96 60-103 0-5 Safety Regulations This manual includes important information for safe operation of the device. This manual, particularly the safety related information, must be observed by all persons operating or handling the device. National and international safety regulations must also be observed. Operation of remote devices is permitted only when supervised by a qualified person at the remote site. This person must be able to terminate the operation immediately. Remote access is not allowed without visible communication or control. Installation and operation requires specially trained and qualified personnel who are familiar with the device. The responsibility of persons operating the device must be clearly determined in order to avoid undefined competencies and resulting hazardous situations. The device was developed for applications in an industrial area. It must not be used in applications other than those described in this manual. The device meets the current technical state of the art and complies with the applicable safety regulations. However, its operation may cause danger or impairment to the machine or other material assets. The device complies with the requirements of the EMC regulations and the harmonized European norms. Each hardware change may effect the EMC characteristics. The device must not be operated in intrinsically safe areas, or areas which require special observation, unless special precautions have been taken. Danger of explosion. Do not heat up batteries. Disregarding may cause major injuries. The supply voltage of the device must not exceed specified range. See according information on label. 0-6 © Systeme Lauer GmbH & Co KG Kelterstr.59 72669 Unterensingen Tel. (07022) 96 60-0 Fax (07022) 96 60-103 Norms and Approvals The LCA meets the current technical state of the art and complies with the following guidelines and norms: EMC Guideline 89/336/EWG EMC Basic Norm EN50081, Part 2 EMC Basic Norm EN55082, Part 2 Mounting and connection notes must be observed as described in the manual. The conformity is declared by the CE mark on the device. A declaration of conformity can be requested by: Systeme Lauer GmbH & Co KG Post office box 1465 D - 72604 Nürtingen Germany © Systeme Lauer GmbH & Co KG Kelterstr.59 72669 Unterensingen Tel. (07022) 96 60-0 Fax (07022) 96 60-103 0-7 Product Family LCA starline The text display LCA 300/320/325 show all relevant data concerning your PLC and machine. Text displays are not exotic accessories but tools which decisively increase the availability of machines and equipment. Text displays present clear information and offer a user-friendly simple operation. Text displays LCA starlinen signalize faults and display current operating data inform you about trouble shooting procedures display configuration and adjustment instructions show what the machine is currently performing display a large number of actual values (variables) combined with different texts support maintenance and service offer different variable formats which can even be edited Operating 0-8 All text displays are characterized by an individual, decent appearance. LCA text displays are functional units and at the same time creative elements fitting harmonically into your machine environment. A clearly arranged information medium is indispensable to a modern machine conception and a sophisticated controller. Therefore, text displays are part of the standard equipment of any machine. © Systeme Lauer GmbH & Co KG Kelterstr.59 72669 Unterensingen Tel. (07022) 96 60-0 Fax (07022) 96 60-103 Product Family LCA starline Important features LCD-Display 2 x 40 characters (LCA 320) with LED background illumination. LCD Display 4 x 40 characters (LCA 320/325) with LED-background illumination, from Version 201.4 with international character set 8 function keys for PLC actions and LCA operation, from version 201.4 whit international character set. Serial interface RS 232 and TTY (.0) Serial interface RS 422/RS 485 (.1) Serial Printer interface (LCA 325) interface for Profibus L2-DP, Interbus and ArcNET (LCA 300/320) Integrated EEPROM for firmware, texts and variables definitions Up to 1024 message texts with a maximum of 32 lines, each message text can be combined with variables and can be used for information display or as fault indication Help texts with up to 32 lines can be assigned to idle, operating and message text Up to 256 idle texts, up to 256 operating pages 3 message formats, last message, first message, cyclic display 8 variable formats (PRESET/ACTUAL), BIT, STRING, BCD, BIN, VBIN, WORD, TIMER and ASCII variables © Systeme Lauer GmbH & Co KG Kelterstr.59 72669 Unterensingen Tel. (07022) 96 60-0 Fax (07022) 96 60-103 0-9 Product Family LCA starline Adapter cable LCA/PLC Programming cable LCA 733 The individual project data and the firmware are downloaded into the EEPROM of the LCA 300/320/325. To connect the PC (COM1 or COM2) to the LCA 300/320/325 the programming cable LCA 733 must be used. A corresponding adapter cable is used for communication with a PLC of any type. PLC For each PLC a specific driver in required, a detailed manual we deliver. 0-10 © Systeme Lauer GmbH & Co KG Kelterstr.59 72669 Unterensingen Tel. (07022) 96 60-0 Fax (07022) 96 60-103 1 Commissioning and installation You must be familiar with the commissioning procedures and the functions of the programmable controller system being used. For detailed information, please refer to the manuals of the PLC system. Commissioning of the LCA 300/320/325 1. Switch off the equipment or machine 2. Connect the operating voltage to the LCA 300/320/325. The operating voltage connections 1 (0V) and 2 (+24V) are 2-pole terminals accepting wires up to 2 mm2. The current consumption and the operating voltage limits are indicated in the section Specifications. 3. Load the project created by means of the configuration software LCAPRO (supplied by Systeme Lauer) into the LCA 300/320/325 4. Switch on the equipment or machine Attention! The protective conductor and 0V of the operating voltage are separated in the device. The protective conductor is connected to the enclosure of the interface connectors. The enclosure must be grounded to avoid noise in the best way. The grounding wire (4 mm2) must be as short as possible. Additionally, 0V must be neutralized near the power supply (according to VDE regulations). Tip! Creation of a project requires use of the LCAPRO software. Other software packages are not admissible and may cause malfunctions in the LCA and the PLC. Use only the drivers specified for the PLC. Other drivers may cause malfunctions in the LCA and the PLC. Malfunctioning of the LCA and the PLC may occur, if the LCA and the PLC are not configured correctly. Check the correct function/reaction of the LCA. © Systeme Lauer GmbH & Co KG Kelterstr. 59 72669 Unterensingen Tel. (07022) 96 60-0 Fax (07022) 96 60-103 1-1 1 Commissioning and installation 1.1 Configuration with the LCAPRO software Using the configuration software LCAPRO, you configure LCA 300/320/ 325 text displays within a small amount of time in an easy to understand and clearly structured manner. LCAPRO offers Simple selection of the preferred PLC linking Fast interactive generation of all texts and variables Access to all data areas of your PLC system and therefore for example a direct message call without using the PLC program. (This function is executed according to the specific driver and requires parameterization of address references.) An overview of the current transfer area assignment, available at any time Loading of data records from the LCA 300/320/325 and therefore a direct data record access during service in the field Data record documentation generation A context-sensitive help system that contains all necessary information about admissible parameter settings, text groups, variable types etc. Optional selection of the desired language (Dutch, English, French, German or Italian) 1-2 © Systeme Lauer GmbH & Co KG Kelterstr. 59 72669 Unterensingen Tel. (07022) 96 60-0 Fax (07022) 96 60-103 1 Commissioning and installation LCAPRO requires a PC equipped with the operating system MS-DOS or DR-DOS at least one serial interface 3 MByte of free hard disk memory Tip! Select only international character set when BIOS-version > 201.4 © Systeme Lauer GmbH & Co KG Kelterstr. 59 72669 Unterensingen Tel. (07022) 96 60-0 Fax (07022) 96 60-103 1-3 1 Commissioning and installation 1.2 Inter facing of the text display Interfacing Programmable controller According to the specific type, the PLC is connected to the LCA 300/ 320/325 via an adapter cable, 25-pole, Sub-D connector, RS 232/TTY interface (LCA 300/320/325.0) adapter cable, 15-pole, Sub-D female connector, RS 422/485 interface (LCA 300.1/320.1/325.1) All LCA 300/320/325 functions are performed via this serial interface: Display of help texts Display of message texts Transfer of variables Editing variables Operation of the text displays 1-4 Printer connection The LCA 325 is connected to the Printer LCA 710/750 via the Printer cable LCA 711. PC connection The LCA 300/320/325 is connected to the PC via the programming cable LCA 733. The projects created with LCAPRO are downloaded from the PC into the EEPROM of the LCA 300/320/325 text display. Power supply The operating voltage (24VDC) is connected to the LCA 300/320/325 text display via a 2-pole terminal. © Systeme Lauer GmbH & Co KG Kelterstr. 59 72669 Unterensingen Tel. (07022) 96 60-0 Fax (07022) 96 60-103 Commissioning and installation Printer cable LCA 711 RS 232 25 pole connector 25 pole connector Programming cable LCA 733 15 pole female connector RS 422/485 9 pole connector RS 232/TTY 1 Adapter cable LCA/PLC PLC © Systeme Lauer GmbH & Co KG Kelterstr. 59 72669 Unterensingen Tel. (07022) 96 60-0 Fax (07022) 96 60-103 1-5 1 Commissioning and installation 1.3 General measures for inter ference suppression interference Secure functioning can only be guaranteed up to a certain noise level, even if the best electronic design and components are used. To avoid unnecessary failure of devices, the following notes should already be observed when planning the application: 1. If possible, run power supply and signal lines of LCA devices in separate cable conduits 2. Allow a safety clearance to interference sources of 250 mm or more 3. Inductors installed in the same control cabinet (contactor and relay coils) must be wired to corresponding recovery diodes or RC surge absorbing components 4. Do not use fluorescent lamps to illuminate the control cabinet 5. Determine a central grounding point with a large cross section to connect the protective earth conductor (PE) 6. If high magnetic field intensities are present (generated for example by large transformers), we recommend installation of a separating sheet metal 7. Suppress interference in frequency converters and other devices by shielded filter circuits 8. Shielded signal lines provide the best means to eliminate highfrequency noise. The shield should be grounded at both ends. However, an equipotential bonding conductor 10 mm2 must be installed (see VDE 0100, Teil 547). 9. If high noise levels are present, install factory-assembled filter circuits in front of the power supply to suppress noise in an efficient way. 1-6 © Systeme Lauer GmbH & Co KG Kelterstr. 59 72669 Unterensingen Tel. (07022) 96 60-0 Fax (07022) 96 60-103 1 Commissioning and installation 1.4 Installation notes A fault-free operation of the text display requires a distance of 250 mm or more between all sources generating radiated noise and the LCA 300/320/325. This applies also to the data lines and power supply lines of the LCA 300/320/325. If the cable length exceeds 5 m, we recommend shielded cables (grounded at both ends). Please note that this may require an equipotential bonding conductor with a cross section of at least 10 times that of the cable shield (due to equalizing currents). Cables to the LCA 300/320/325 should be separated from high voltage cables and high-frequency cables. 300/320/325 © Systeme Lauer GmbH & Co KG Kelterstr. 59 72669 Unterensingen Tel. (07022) 96 60-0 Fax (07022) 96 60-103 1-7 1 Commissioning and installation 1.5 Power Supply V oltage Voltage A fault-free operation of the text display LCA 300/320/325 requires observance of the following notes: Operate the LCA 300/320/325 only within the indicated operating voltage range Short-term supply voltage dropouts of up to 20 ms are admissible LCA devices may only be operated with the safety extra-low voltage according to VDE 100 (functional extra-low voltage with protective separation). The control-power transformer must meet VDE 0551 regulations. In this case, a single-pole grounding of the operating voltage according to VDE is admissible. This grounding method is recommended for the operation of our devices. Without single-pole grounding of the operating voltage, you have to install your own control-power transformer in order to operate the LCA 300/320/325 If contactors or relays are actuated by the operating/signal voltage, these devices must be connected to recovery diodes and/or protective circuits for interference suppression PLC Operating voltage according to DIN 19240 Current consumption 1-8 LCA 300/320/325 UB : 24 V DC m ( 5% residual ripple) UBmax : 28,8 V DC UBmin : 19,2 V DC : ~300 mA (at +24 V DC) © Systeme Lauer GmbH & Co KG Kelterstr. 59 72669 Unterensingen Tel. (07022) 96 60-0 Fax (07022) 96 60-103 1 Commissioning and installation 1.6 Control elements LED displays All LED displays of the LCA 300/320/325 are assigned 4 states: OFF, ON, FLASHING (75% light phase/25% dark phase), INVERSE FLASHING (25% light phase /75% dark phase). The functions of the 10 LED displays of an LCA 300/320/325 are described below: ERR This LED lights, if a failure occurs in the LCA 300/320/325: No or wrong data record loaded No or wrong firmware loaded System error in the LCA 300/320/325 Communication between the LCA and the PLC not yet established During data record transmission This LED is flashing, if a failure occurs in the LCA 300/320/325: Communication between the LCA and the PLC is interrupted The SHIFT key (PLC/LCA) is used to switch between the functions of the combined keys 1...7. PLC If the PLC-LED is lit, the key codes of the keys pressed are transferred into the PLC. LCA If the LCA-LED is lit, internal functions are assigned to the keys enabling messages to be displayed and variables to be edited. © Systeme Lauer GmbH & Co KG Kelterstr. 59 72669 Unterensingen Tel. (07022) 96 60-0 Fax (07022) 96 60-103 1-9 1 Commissioning and installation 7 key LEDs 1...7 One LED is integrated in each of the combined function and control keys 1...7. The status of each LED (OFF, ON, FLASHING, INVERSE FLASHING) is controlled by two bytes in the data area of the PLC. 1-10 Keys The text display LCA 300/320/325 is equipped with 7 combined function and control keys and a shift key. The SHIFT key (PLC/LCA) is used to switch between external and internal functions External functions After activation of the external functions (the PLC LED is lit) the key codes of the combined function and control keys 1...7 are transferred into the PLC. As long as a key is pressed, a corresponding bit is set in the data area of the PLC. These functions allow you to directly enable PLC functions and actions. Internal functions After activation of the internal functions (the LCA LED is lit) the combined function/control keys 1...7 enable messages to be displayed and variables to be edited. Although the key bit is set, no key code is transferred into the PLC. © Systeme Lauer GmbH & Co KG Kelterstr. 59 72669 Unterensingen Tel. (07022) 96 60-0 Fax (07022) 96 60-103 1 Commissioning and installation The following internal functions are available. ç Cursor Left Selection of operating pages. Pressing the key enables selection of the previous operating page Selection of the digit to be edited in an operating page variable. Pressing and holding the key activates a repeat function. è Cursor Right Selection of operating pages. Pressing the key enables selection of the next operating page. Selection of the digit to be edited in an operating page variable. Pressing and holding the key activates a repeat function. é Cursor up Paging through messages and help texts. Pressing the key enables the preceding part of the text to be displayed. Incrementing variables in operating pages. Pressing and holding the key activates a repeat function. ê Cursor Down Paging through messages and help texts. Pressing the key enables the next part of the text to be displayed. Decrementing variables in operating pages. Pressing and holding the key activates a repeat function. ENTER Switching to the edit mode When editing a variable on operating pages, pressing this key causes the value of the variable to be transferred into the PLC. EDIT Display of the operating page overview Exit the operation mode HELP A help text is assigned to each message page, idle page and operating page. Pressing this key enables the help text to be displayed. Use the CURSOR UP/DOWN keys for paging through the help text. PLC/LCA Switching back to external functions also exits the edit mode © Systeme Lauer GmbH & Co KG Kelterstr. 59 72669 Unterensingen Tel. (07022) 96 60-0 Fax (07022) 96 60-103 1-11 1 Commissioning and installation 1.7 Character table To BIOS version 101.3 The character table contains all ASCII and special characters (with the corresponding decimal code) that can be represented on the LCA 300/ 320/325 display. The 8 definable characters enable customized special characters to be generated. 192 fixed characters 8 definable characters 1-12 © Systeme Lauer GmbH & Co KG Kelterstr. 59 72669 Unterensingen Tel. (07022) 96 60-0 Fax (07022) 96 60-103 1 Commissioning and installation From BIOS version 201.4 The character table contains all ASCII and special characters (with the corresponding decimal code) that can be represented on the LCA 300/ 320/325 display. The 8 definable characters enable customized special characters to be generated. These characters can be represented on the LCD display. 8 characters are individual definable. Attention! Configuration software LCAPRO for LCA 300/320/325 must be version 5.0 or higher. © Systeme Lauer GmbH & Co KG Kelterstr. 59 72669 Unterensingen Tel. (07022) 96 60-0 Fax (07022) 96 60-103 1-13 1 1-14 Commissioning and installation © Systeme Lauer GmbH & Co KG Kelterstr. 59 72669 Unterensingen Tel. (07022) 96 60-0 Fax (07022) 96 60-103 2 Communication between the LCA and the PLC 2.1 Communication principle The electrical connection between a PLC of any type and the LCA 300/ 320/325 is effected by a special adapter cable (order number LCA 7xx). Communication is based on a principle which can easily be understood. The transmission scheme is described below: If a new call on operation text, byte 0 is written into the PLC Byte 1 is written into the PLC If any key has been pressed, byte 3 is written into the PLC If any preset value has been edited, the corresponding byte(s) is (are) written into the PLC The next coherent block is read from the PLC Repetition, beginning with step 1 Bytes B 00...B 09 are permanently assigned in the LCA 300/320/325 (see the section Data area structure). Bytes B 10...B 255 are available for any operating projects. PLC PLC DATA AREA for 256 Byte (B 0...B 255) max. LCA 300/320 © Systeme Lauer GmbH & Co KG Kelterstr. 59 72669 Unterensingen Tel. (07022) 96 60-0 Fax (07022) 96 60-103 2-1 2 Communication between the LCA and the PLC Tip! Creation of a data record requires use of the LCAPRO configuration software. Other software packages are not admissible and may cause malfunctions in the LCA and the PLC. The functionality of the LCA 300/320/325 depends on the configuration software LCAPRO. This software enables creation of a data record which contains texts, variable definitions and other elements. This data record is transferred via a serial interface (RS 232) into the LCA 300/320/325 using the specific firmware for the PLC interfacing. The data are then stored in a non-volatile memory of the LCA 300/320/325. Use only the firmware specified for the PLC. Another firmware may cause malfunctions in the LCA and the PLC. 2-2 © Systeme Lauer GmbH & Co KG Kelterstr. 59 72669 Unterensingen Tel. (07022) 96 60-0 Fax (07022) 96 60-103 2 Communication between the LCA and the PLC 2.2 System area Due to its functionality, the LCA 300/320/325 enables a maximum of: 1024 message texts (information and failure messages) 256 idle texts 256 operating texts Help text for each message text, idle text and operating text Each idle text, message text and help text may contain up to 32 lines, with 40 characters each. Operating texts are assigned a length of 2 lines x 40 characters. Each text group is assigned a certain priority. Operation texts have the highest and the idle text has the lowest priority. Each message text is assigned a message bit in the PLC. The 1024 messages (message 0...1023) are stored in the area from byte B 10.0 to byte B 137.7. If the message bit is set to logical 1, the message text is displayed. If it is set to logical 0, the message text is cleared. If several message bits are simultaneously set to logical 1, this status is registered in the message buffer of the LCA 300/320/325. A maximum of 128 information and 128 failure messages can be stored in the message buffer which is, however, volatile. If the message buffer is full and if messages are selectively deleted or new messages activated, a correct timing cannot be guaranteed. According to the selected message format, messages are displayed as first or last message or cyclically. An idle text is only displayed on the LCA 300/320/325, if no message or operating text is activated. Conversion formula: Even byte address a Address a.b -> Message text Example: Address 34.2 -> Message 202 Odd byte address a Address a.b -> Message text Example: Address 35.2 -> Message 194 © Systeme Lauer GmbH & Co KG Kelterstr. 59 72669 Unterensingen Tel. (07022) 96 60-0 Fax (07022) 96 60-103 2-3 2 Communication between the LCA and the PLC Key status Byte 0 Reported the operation text number 0...255 if tropical select back (from LCAPRO version 3.3) Byte 1, Bit 0 - Alive signal The LCA 300/320/325 cyclically sets this bit to logical 1. This enables the PLC to verify, if communication with the LCA is enabled or if the LCA 300/320/325 is switched on. Bit1..7 - Key status The status of the keys (1...7), if pressed, is transferred into the PLC. The key bits are set to logical 1 as long as the corresponding key is pressed and communication is performed without errors. è è è è ç ç ç ç ç ç Printer-status Byte 2, Printer-status, only LCA 325 Bit 0 A log.1 announce, that the Hard copy is concluded. When Byte 8 is reseted, these Bit is 0 Bit 1 If a message is printed, these Bit is log.1. Bit 2 This Bit announce that the Printer is reay. A updating happens on each Message- and Hardcopy printout. 2-4 © Systeme Lauer GmbH & Co KG Kelterstr. 59 72669 Unterensingen Tel. (07022) 96 60-0 Fax (07022) 96 60-103 2 Communication between the LCA and the PLC Key code Byte 3, Bit 0..2 - Key code If the external function has been selected for the LCA 300/320/325 keys, the key state of a pressed key (1...7) is transferred into the PLC. After evaluation, bits 0..2 should be set to zero by the PLC. Bit 6 This Bit is set to 1, when the shift key (PLC-LCA) is pressed Byte 3, Bit 7 This bit is set to 1, if the internal functions have been selected LED control Byte 4, Bit 1..7 The states of the LEDs of the LCA 300/320/325 keys Byte 5, Bit 1..7 Are determined by the two related bits of byte 4 and 5 Data record/language selection Byte 4, Bit X 0 0 Byte 5, Bit X 0 1 1 1 0 1 Status OFF INVERSE FLASHING ON FLASHING Byte 6, Bit 0 The LCA 300/320/325 can optionally be operated with two data records. This allows selection of another language for example. Bit 0 = 0 => Data record 1 active Bit 0 = 1 => Data record 2 active (if two data records are stored in the device) Attention! If two data records are used, all settings concerning the communication with the PLC (for example address re-assignment for AS511 Multi DB coupling) are always read out from the first data record. Verify the action/ reaction of the LCA and the PLC after data record switching. © Systeme Lauer GmbH & Co KG Kelterstr. 59 72669 Unterensingen Tel. (07022) 96 60-0 Fax (07022) 96 60-103 2-5 2 Communication between the LCA and the PLC Message mode, disable priorities, preset value groups Byte 7, Bit 0..1 - Preset value edit 0 = Preset value edited 1 = Preset value not edited Bit 1 Switch keyboard to internal functions and lock keyboard. The internal locking has a higher Priority then external locking. Bit 2 Switch keyboard to external functions and lock keyboard. Bit 3 - Operating priority 0 = Priority enabled 0 = Priority disabled Bit 4..5 - Message mode These two bits determine the format of the 128 specified messages (maximum number) in the message memory. Bit 5 0 0 1 1 Bit 4 0 1 0 1 Message mode Last value message First value message Cyclic display n.c. (reserved) Bit 6 - Information priority 0 = Priority enabled 1 = Priority disabled Bit 7 - failure priority 0 = Priority enabled 1 = Priority disabled Idle text number 2-6 Byte 9, Bit 0..7 Number of the idle text to be displayed (0..255) © Systeme Lauer GmbH & Co KG Kelterstr. 59 72669 Unterensingen Tel. (07022) 96 60-0 Fax (07022) 96 60-103 2 Communication between the LCA and the PLC Priorities The LCA 300/320/325 features 5 priority levels Idle priority (priority 0 = lowest priority) Information priority (priority 1) Failure priority (priority 2) Operating priority (priority 3) Editing priority (priority 4 = highest priority) The LCA 300/320/325 displays the highest (enabled) priority. The help priority for each base priority can be activated by the internal function of the 7th key (HELP), as long as this key is pressed. The failure priority can be displayed, if a message bit is set to which a message text of the failure priority has been assigned. Failures are only displayed after reset of bit 7.7. To suppress failure displays, bit 7.7 must be set to logical 1. The information priority can be displayed, if a message bit is set to which a message text of the information priority has been assigned. Information are only displayed after reset of bit 7.6. To suppress information displays, bit 7.6 must be set to logical 1. The operating priority can be selected, if bit 7.3 is set to logical 0. To suppress operating priority selections, bit 7.3 must be set to logical 1. The idle priority is displayed, if no information texts, failures texts, operating texts or help texts are active. © Systeme Lauer GmbH & Co KG Kelterstr. 59 72669 Unterensingen Tel. (07022) 96 60-0 Fax (07022) 96 60-103 2-7 2 Communication between the LCA and the PLC 2.3 Variable formats Character and numeric variables with different formats are used in the LCA 300/320/325. When using character variables, a string is assigned to the logical states of individual (BIT variable) or several (STRING variable) bits. When using numeric variables, the system differentiates between BINARY and BCD coded values transferred by the PLC. The LCA 300/320/325 converts the numeric variable and displays it in a decimal format. Variables can be allocated to all addresses (0...255). The user has to take care that variable and function/message bit areas do not overlap. All variables can be used as actual and preset variables. If the operating priority is enabled, the editor function enables a preset variable to be changed and to be transferred into the PLC. The message bit area is automatically limited to the range from byte 10 to the most significant byte used by an allocated message text. Tip! If for example M186 (byte 32.2) is used as maximum message text, the addresses beginning with byte 34 can be used for variables. 2-8 © Systeme Lauer GmbH & Co KG Kelterstr. 59 72669 Unterensingen Tel. (07022) 96 60-0 Fax (07022) 96 60-103 2 Communication between the LCA and the PLC 2.4 Example for variable BIT variable Two expressions (strings) are assigned to the two logical states of a bit. Message text 245 (example) combines texts with three BIT variables: Variable VAR1 (address 160.1) Variable VAR2 (address 160.2) Variable VAR3 (address 160.3) BIT variable definition (2 texts per variable) Name 1 Format Text, if Bit is log. 0 2 Text, if Bit is log. 1 2 Address 3 : VAR 1 : BIT : WITHOUT : WITH : 160.1 BIT variable definition (2 texts per variable) Name 1 Format Text, if Bit is log. 0 2 Text, if Bit is log. 1 2 Address 3 : VAR 2 : BIT : OFF : ON : 160.2 BIT variable definition (2 texts per variable) Name 1 Format Text, if Bit is log. 0 2 Text, if Bit is log. 1 2 Address 3 : VAR 3 : BIT : OFF : ON : 160.3 Definition of message text 253 TRANSPORT 4 VENTILATION COOLING WATER The state of message bit 245 (address 41.5) is logical 1 and the assigned message text is displayed. Depending on the logical states of the data bits for the variables VAR1, VAR2 and VAR3 (addresses 160.1, 160.2, 160.3), the texts ON, WITH (logical 1) or OFF, WITHOUT (logical 0) are displayed. Legend 1 Variable name (a maximum of 16 characters) 2 2 texts (a maximum of 40 characters) assigned to logical 0 and logical 1 of the BIT variable 3 8 BIT variables can be assigned per address 4 Place holder for the variables in the idle text, message text or help text. The field length depends on the longest variable text. © Systeme Lauer GmbH & Co KG Kelterstr. 59 72669 Unterensingen Tel. (07022) 96 60-0 Fax (07022) 96 60-103 2-9 2 Communication between the LCA and the PLC Message bit 41.5 Bit-Variable 1 160.1 Bit-Variable 2 160.2 Bit-Variable 3 160.3 = log 1 = log 1 = log 0 = log 0 Message bit 41.5 Bit-Variable 1 160.1 Bit-Variable 2 160.2 Bit-Variable 3 160.3 = log 1 = log 0 = log 1 = log 0 Message bit 41.5 Bit-Variable 1 160.1 Bit-Variable 2 160.2 Bit-Variable 3 160.3 = log 1 = log 0 = log 1 = log 1 Message bit 41.5 Bit-Variable 1 160.1 Bit-Variable 2 160.2 Bit-Variable 3 160.3 = log 1 = log 1 = log 1 = log 1 TRANSPORT ON VENTILATION OFF TRANSPORT ON VENTILATION OFF TRANSPORT ON VENTILATION OFF TRANSPORT ON VENTILATION OFF COOLING WATER OFF COOLING WATER OFF COOLING WATER OFF COOLING WATER OFF 7 6 5 4 3 2 1 0 41 247M 246M 245M 244M 243M 242M 241M 240M 42 271M 270M 269M 268M 267M 266M 265M 264M BIT VAR3 BIT VAR2 BIT VAR1 160 161 2-10 © Systeme Lauer GmbH & Co KG Kelterstr. 59 72669 Unterensingen Tel. (07022) 96 60-0 Fax (07022) 96 60-103 2 Communication between the LCA and the PLC STRING variable Up to 256 expressions (strings) are assigned to the 256 states of a data area byte. 6 expressions are shown in the example below. Message text 242 (example) combines comment texts with a STRING variable: Variable STATUS (address 163) STRING variable definition (a maximum of 256 texts per variable) Name 1 Format Text, if STRING is 0000 0000 2 2 Text, if STRING is 0000 0010 2 Text, if STRING is 0000 0011 2 Text, if STRING is 0000 0100 2 Text, if STRING is 0000 0101 2 Text, if STRING is 0000 0001 Address : STATUS : STRING : SETTING UP : SINGLE STEP : SEMI-AUTOMATIC : AUTOMATIC : AUTOMATIC WITH PRE-HEATING : AUTOMATIC WITH HEATING REGULATION : 163 Definition of message text 250 PACKING MACHINE STATUS: 3 The state of message bit 242 (address 41.2) is logical 1 and the assigned message text is displayed. Depending on the logical states of the data bits for the STATUS variable (address 163), the following texts are displayed,SETTING UP, SINGLE STEP, SEMI-AUTOMATIC, AUTOMATIC, AUTOMATIC WITH PRE-HEATING, AUTOMATIC WITH HEATING REGULATION. Legend 1 Variable name (a maximum of 16 characters) 2 256 texts (a maximum of 40 characters) assigned to the STRING variables: from logical 0000 0000 to logical 1111 1111 3 Place holder for the variables in the idle text, message text or help text. The field length depends on the longest variable text. © Systeme Lauer GmbH & Co KG Kelterstr. 59 72669 Unterensingen Tel. (07022) 96 60-0 Fax (07022) 96 60-103 2-11 2 Communication between the LCA and the PLC Message bit 41.2 = log 1 String-Variable 163 = log 0000 0000 PACKING MACHINE STATUS: SETTING UP Message bit 41.2 = log 1 String-Variable 163 = log 0000 0001 PACKING MACHINE STATUS: SINGLE STEP Message bit 41.2 = log 1 String-Variable 163 = log 0000 0010 PACKING MACHINE STATUS: SEMI-AUTOMATIC Message bit 41.2 = log 1 String-Variable 163 = log 0000 0011 PACKING MACHINE STATUS: AUTOMATIC Message bitt 41.2 = log 1 String-Variable 163 = log 0000 0100 PACKING MACHINE STATUS: AUTOMATIC WITH PRE-HEATING Message bit 41.2 = log 1 String-Variable 163 = log 0000 0101 PACKING MACHINE STATUS: AUTOMATIC WITH HEATING RAGULATION 7 6 5 4 3 2 1 0 41 247M 246M 245M 244M 243M 242M 241M 240M 42 271M 270M 269M 268M 267M 266M 265M 264M 160 161 162 163 2-12 STRING-VARIABLE © Systeme Lauer GmbH & Co KG Kelterstr. 59 72669 Unterensingen Tel. (07022) 96 60-0 Fax (07022) 96 60-103 2 Communication between the LCA and the PLC BINARY variable Any data area byte or word can be represented as decimal number without sign (BIN-BYTE, BIN-WORD), with sign (VBIN-BYTE, VBINWORD), with or without pre-decimal/decimal point places, with or without leading zeros and with MIN and MAX value limits. Message texts 240 and 264 (example) combine comment texts with BIN and VBIN variables: BIN-WORD variable NUMBER OF PIECES (address 160 + 161) BIN-BYTE variable CYLINDER NUMBER (address 163) VBIN-WORD variable TEMPERATURE (address 200 + 201) VBIN-BYTE variable POSITION (address 255) BIN-BYTE variable definition Name 1 Format Address 2 Pre-decimal point places Decimal places Minimum Maximum Leading zeros : CYLINDER NUMBER : BIN-1 : 163 :2 :0 :0 : 99 : no BIN-WORD variable definition Name 1 Format Address 2 Pre-decimal point places Decimal places Minimum Maximum Leading zeros : NUMBER OF PIECES : BIN-2 : 160 :4 :0 :0 : 9999 : no VBIN-BYTE variable definition Name 1 Format Address 2 Pre-decimal point places Decimal places Minimum Maximum Leading zeros : TEMPERATURE : VBIN-BYTE : 255 :2 :1 : -128 : +127 : yes © Systeme Lauer GmbH & Co KG Kelterstr. 59 72669 Unterensingen Tel. (07022) 96 60-0 Fax (07022) 96 60-103 2-13 2 Communication between the LCA and the PLC VBIN-WORD variable definition Name 1 Format Address 2 Pre-decimal point places Decimal places Minimum Maximum Leading zeros : POSITION : VBIN-WORD : 200 :1 :2 : -458 : +299 : no Definition of message text 264 PACKING MACHINE FINISHED: PIECES Definition of message text 240 PACKING MACHINE CYLINDER: TEMPERATURE: , °C POSITION: , 3 The state of message bit 264 (address 42.0) is logical 1 and the assigned message text is displayed. Depending on the BINARY value of the variable NUMBER OF PIECES (addresses 160 + 161), the current number of pieces is displayed. The state of message bit 240 (address 41.0) is logical 1 and the assigned message text is displayed. Depending on the BINARY value of the variable CYLINDER NUMBER (address 163), the current cylinder number is displayed. Depending on the BINARY value of the TEMPERATURE variable (address 255), the current temperature is displayed. Depending on the BINARY value of the POSITION variable (addresses 200 and 201), the current position is displayed. Legend 1 Variable name (a maximum of 16 characters) 2 WORD variables always allocate two addresses. 3 Place holder for the variables in the idle text, message text or help text 2-14 © Systeme Lauer GmbH & Co KG Kelterstr. 59 72669 Unterensingen Tel. (07022) 96 60-0 Fax (07022) 96 60-103 2 Communication between the LCA and the PLC Message bit 42.0 = log 1 Bin-Word-Variable 160 (HGH) = 0000 1000 Bin-Word-Variable 161 (LOW) = 0010 0001 PACKING MACHINE Message bit 42.0 = log 1 Bin-Word-Variable 160 (HGH) = 0000 1000 Bin-Word-Variable 161 (LOW) = 0010 0010 PACKING MACHINE FINISHED: FINISHED: Message bit 42.0 = log 1 Bin-Word-Variable 160 (HGH) = 0000 1000 Bin-Word-Variable 161 (LOW) = 0010 0011 Message bit 41.0 Bin-Byte-Variable 163 VBin-Word-Variable 200 (HGH) VBin-Word-Variable 201 (LOW) VBin-Word-Variable 255 2081 2082 PIECES PIECES PACKING MACHINE FINISHED: = log 1 = 0010 0100 = 1111 1111 = 1010 1111 = 1110 0100 2083 PIECES PACKING MACHINE TEMP: - 02,8 POS: - 0,81 CYLINDER 36 Message bit 42.0 = log 1 Bin-Byte-Variable 163 = 0000 0100 VBin-Word-Variable 200 (HGH) = 0000 0001 VBin-Word-Variable 201 (LOW) = 0100 0001 VBin-Word-Variable 255 = 0111 1100 PACKING MACHINE TEMP: + 12,4 POS: + 3,21 CYLINDER 4 7 6 5 4 3 2 1 0 41 247M 246M 245M 244M 243M 242M 241M 240M 42 271M 270M 269M 268M 267M 266M 265M 264M 160 BIN-WORD-VARIABLE BIT 8...15 161 BIN-WORD-VARIABLE BIT 0...7 162 163 BIN-BYTE-VARIABLE BIT 0...7 200 VBIN-WORD-VARIABLE BIT 8...15 201 VBIN-WORD-VARIABLE BIT 0...7 255 VBIN-BYTE-VARIABLE BIT 0...7 © Systeme Lauer GmbH & Co KG Kelterstr. 59 72669 Unterensingen Tel. (07022) 96 60-0 Fax (07022) 96 60-103 2-15 2 Communication between the LCA and the PLC BCD variable The content of any data area byte can be represented as one or two BCD numbers. Message text 251 (example) combines comment texts with BCD variables (length of 5 digits): BCD/DIGIT 0_1 BCD/DIGIT 2_3 BCD/DIGIT 4 (Address 159) (Address 160) (Address 161) BCD variable definition Name 1 Format Address Length for representation Name 1 Format Address Length for representation Name 1 Format Address Length for representation : DIGIT 0_1 : BCD : 159 : 2 digits : DIGIT 2_3 : BCD : 160 : 2 digits : DIGIT 4 : BCD : 161 : 1 digit Definition of message text 243 HEATER 1 BOILER PRESSURE: , bar 2 The state of message bit 243 (address 41.3) is logical 1 and the assigned message text is displayed. Depending on the value of the BCD variable DIGIT 0...4 (addresses 159...161), the current pressure (measured in bar) is displayed. If the BCD variable length is only one digit, only the least significant nibble of the byte is evaluated. The most significant nibble can be used for another variable for example. Legend 1 Variable name (a maximum of 16 characters) 2 Place holder for the variables in the idle text, message text or help text 2-16 © Systeme Lauer GmbH & Co KG Kelterstr. 59 72669 Unterensingen Tel. (07022) 96 60-0 Fax (07022) 96 60-103 2 Communication between the LCA and the PLC Message bit 41.3 BCD-Variable 159 (Digit 0_1) BCD-Variable 160 (Digit 2_3) BCD-Variable 161 (Digit 4) = log 1 = 0001 0010 = 0000 0000 = 0000 0000 Message bit 41.3 BCD-Variable 159 (Digit 0_1) BCD-Variable 160 (Digit 2_3) BCD-Variable 161 (Digit 4) = log 1 = 0010 0011 = 1001 0001 = 0000 0100 Message bit 41.3 BCD-Variable 159 (Digit 0_1) BCD-Variable 160 (Digit 2_3) BCD-Variable 161 (Digit 4) = log 1 = 0001 0101 = 1000 0000 = 0000 1000 HEATER 1 BOILER PRESSURE: 120. 00 bar HEATER 1 BOILER PRESSURE: 239. 14 bar HEATER 1 BOILER PRESSURE: 158. 08 bar 7 6 5 4 3 2 1 0 41 247M 246M 245M 244M 243M 242M 241M 240M 42 271M 270M 269M 268M 267M 266M 265M 264M 159 BCD-VARIABLE DIGIT 0_1 160 BCD-VARIABLE DIGIT 2_3 161 BCD-VARIABLE DIGIT 4 © Systeme Lauer GmbH & Co KG Kelterstr. 59 72669 Unterensingen Tel. (07022) 96 60-0 Fax (07022) 96 60-103 2-17 2 Communication between the LCA and the PLC ASCII variable Any data area byte can be represented as ASCII character (see character table). Message text 242 (example) combines comment texts with several ASCII variables: Variable STATUS (address 163) ASCII variable definition Name 1 Format Address: : NAME 1 : ASCII 163 Name 1 Format Address : NAME 2 : ASCII : 164 Name 1 Format Address : NAME 3 : ASCII : 165 Name 1 Format Address : NAME 4 : ASCII : 166 Definition of message text 242 PACKING MACHINE OPERATOR: 2 The state of message bit 242 (address 41.2) is logical 1 and the assigned message text is displayed. Depending on the contents of the ASCII variables NAME 1 - NAME 4 (addresses 163...166), the corresponding ASCII characters are displayed (see character table). Attenion! ASCII variables must be preseted with a meaningful value (see ASCII table). By no means it is not allowed to set the values on 00hex. Legend 1 Variable name (a maximum of 16 characters) 2 Place holder for the variables in the idle text, message text or help text. The field length depends on the longest variable text. 2-18 © Systeme Lauer GmbH & Co KG Kelterstr. 59 72669 Unterensingen Tel. (07022) 96 60-0 Fax (07022) 96 60-103 2 Communication between the LCA and the PLC Message bit 41.2 ASCII-Variable 163 ASCII-Variable 164 ASCII-Variable 165 ASCII-Variable 166 = log 1 = 0100 1011 „K“ = 0100 1110 „N“ = 0101 0101 „U“ = 0101 0100 „T“ Message bit 41.2 ASCII-Variable 163 ASCII-Variable 164 ASCII-Variable 165 ASCII-Variable 166 = log 1 = 0100 1011 „S“ = 0100 1110 „W“ = 0101 0101 „E“ = 0101 0100 „N“ Message bit 41.2 ASCII-Variable 163 ASCII-Variable 164 ASCII-Variable 165 ASCII-Variable 166 = log 1 = 0100 1011 „O“ = 0100 1110 „T“ = 0101 0101 „T“ = 0101 0100 „O“ Message bit 41.2 ASCII-Variable 163 ASCII-Variable 164 ASCII-Variable 165 ASCII-Variable 166 = log 1 = 0100 1011 „K“ = 0100 1110 „A“ = 0101 0101 „R“ = 0101 0100 „L“ PACKING MACHINE OPERATOR: KNUT PACKING MACHINE OPERATOR: SWEN PACKING MACHINE OPERATOR: OTTO PACKING MACHINE OPERATOR: KARL 7 6 5 4 3 2 1 0 41 247M 246M 245M 244M 243M 242M 241M 240M 42 271M 270M 269M 268M 267M 266M 265M 264M 160 161 162 163 NAME 1 164 NAME 2 165 NAME 3 166 NAME 4 © Systeme Lauer GmbH & Co KG Kelterstr. 59 72669 Unterensingen Tel. (07022) 96 60-0 Fax (07022) 96 60-103 2-19 2 Communication between the LCA and the PLC 2.5 The Printer The LCA 325 features a printer interface and supports one printer protocol. Printer parameters are selected via the LCAPRO configuration software (version 4.0 and higher). Printer parameters In the LCAPRO configuration software, define printer parameters under the PROJECT PRINTER PARAMETER menu item. The following parameters can be set: Handshake selection: NONE, XON/XOFF, RTS-CTS. With NONE handshake, printer characters are send without any verification. The printer always signals operational readiness. With XON/XOFF handshake, printing is interrupted only if XOFF is received. With RTSCTS, data is send only if RTS is set to logical 1. Printer output direction UP or DOWN. Corresponding to the physical design of the printer it is possible to select whether the first or last line is transmitted first to the printer. For the LCA printer it is favorable to transmit the last line first. Therefore, select UP. The printer baud rate is selectable between 1200 and 9600 baud The number of printer data bits is selectable between 7 or 8 data bits The number of printer stop bits is selectable between 1 or 2 data bits For printer parity, NONE, EVEN or ODD parity can be selected In addition, the following function can be set via the LCAPRO configuration software: Printer initialization. After powering-up, 0 up to 8 characters are send to the printer. The default setting is OD 0A - carriage return linefeed. Replacement characters for freely definable display characters. For LCA display up to eight characters can be defined. These characters can not be printed. Thus eight replacement characters have to be defined. 2-20 © Systeme Lauer GmbH & Co KG Kelterstr. 59 72669 Unterensingen Tel. (07022) 96 60-0 Fax (07022) 96 60-103 2 Communication between the LCA and the PLC Printer status In the PLC, the status of the printer is reported in byte 2, bit 2. The operational readiness is only. The operational readiness is only unambiguous with RTS-CTS handshaking. The printer always signals its readiness if NONE handshake has been selected. The communication loss to the PLC aborts the printing process. Hard copy A hard copy of the current display contents can be initiated from the PLC. For this, a 0 -> 1 transition of bit 0 of byte 8 is evaluated. The contents of the display is output for printing line-by-line if this transition is detected. Bit 0 of byte 2 is set if printing has ended. This bit remains set until the request bit 0 of byte 2 is reset to 0. The hard copy print-out is aborted if a time-out condition is detected. If a hardcopy request is received during message printing then this request is only processed after finishing the message printout. Message printout A printout of all defined message can be initiated by the PLC. If bit 1 of byte 8 is set to 1 then the message area is checked for 0 -> 1 transitions. The respective message is inserted into a print queue if one or several transitions are detected. Active printing is signaled via a set bit 1 of byte 2. All queued messages are cleared from the queue if bit 1 of byte 8 is set 0. All message lines are printed. Printing and retrieving the variables from the PLC is performed line-orientated, i. e. variables are entered into the line if the corresponding line is printed. Printer interface Pin assignment of the printer interface: (view from the top onto the female connector) © Systeme Lauer GmbH & Co KG Kelterstr. 59 72669 Unterensingen Tel. (07022) 96 60-0 Fax (07022) 96 60-103 2-21 2 Communication between the LCA and the PLC 2.6 The editor (operating) For the LCA 300/320/325 operating priority, 256 operating texts are available for text display or variable changes. Preset variables can be modified and transferred into the PLC. The different editing steps are described below: Activate the internal key functions by pressing the PLC/LCA key (the LCA LED lights) Switch to the operating priority by pressing the EDIT key Select the desired operating page using the following keys "CURSOR ç" Selection of the first created operating text "CURSOR è" Selection of the last created operating text "CURSOR é" Selection of the next operating text "CURSOR ê" Selection of the previous operating text "EDIT" Exit the operating text selection Select the desired operating text by pressing the ENTER key. The flashing display cursor is now positioned on the left digit of the first variable which can be edited (preset variable). Select the variable to be edited by pressing one of the following keys "CURSOR ç è" Increment or decrement the variable by pressing one of the following keys "CURSOR é ê" Transmit the modified variable into the PLC by pressing the ENTER key. After the transfer has been success-fully completed, the cursor is positioned on the next variable which can be edited (preset variable). Press ENTER on the last variable to exit the editing mode If you do not want to change a variable nor transfer the modified value into the PLC, select another variable using "CURSOR ç è" or exit the menu by pressing the EDIT key. Return to the operating text selection by pressing the EDIT key Select another operating page or exit the operating priority using the EDIT key Tip! LCAPRO enables specification of a period after which the operating priority is automatically deactivated, if no key has been pressed. 2-22 © Systeme Lauer GmbH & Co KG Kelterstr. 59 72669 Unterensingen Tel. (07022) 96 60-0 Fax (07022) 96 60-103 3 Technical data Operating voltage +24V DC, ± 20% Power 8W Enclosure type (according to IEC 529) Connections front: rear: IP 65 IP 20 LCA 300.1/320.1/325.1 add. LCA 320.i/p 2-pol. plug connector 25-pol. Sub-D female connector 9-pol. Sub-D female connector (LCA 325) 15-pol. Sub-D connector 9-pol. Sub-D female connector Humidity no condensation at the rear max. 95% Noise immunity see manufacturer information Temperature storage operation Display LCD (LED-background illumination) Reading angle (60° upwards and 60° downwards) 120° Number of lines 2 LCA 300 bzw. 4 LCA 320/325 Number of characters per line 40 Character height, pixel matrix 5 mm, 5 x 7 Dots Character set ASCII, Internatioal character set (8 characters freely definable) Keys 7 combined function/control keys, 1 shift key LED displays 3 system LEDs, 7 green LEDs in function/control keys Message call Multiplex Message pages max.1024 Operating pages max.256 Idle, message, help pages 32 lines Memory (for firmware and texts) Flash PROM 64 kB -25...+70° C 0...+50° C Variable formats (ACTUAL/PRESET) BIT, STRING, BCD, BIN, VBIN, WORD, TIMER, ASCII Dimensions (without connectors) 216 x 84 x 57 mm Weight LCA 300 ca. 450g / LCA 320 ca. 600g / LCA 325 ca. 950g © Systeme Lauer GmbH & Co KG Kelterstr. 59 72669 Unterensingen Tel. (07022) 96 60-0 Fax (07022) 96 60-103 3- 1 3 Technical data Elements on the rear Cutout for glass fuse 1 A mT (Fuse) 2-pole RIA terminal for power supply (24V, 0V) Jumper for normal position AUTO, aux. operation PROG *) 25-pole Sub-D female connector for serial PLC interfacing and programming (RS 232/TTY) 9-pol. Sub-D female connector for Printer (onley LCA 325) 6.3 mm flat connector for ground connection Potentiometer for contrast setting (CONT) *) The PROG position enables the LCA 300/320/325 version number to be displayed after cycling power. This information should be available in any case for support inquiries. Dimensions 3- 2 © Systeme Lauer GmbH & Co KG Kelterstr. 59 72669 Unterensingen Tel. (07022) 96 60-0 Fax (07022) 96 60-103 3 Technical data Panel cut-out © Systeme Lauer GmbH & Co KG Kelterstr. 59 72669 Unterensingen Tel. (07022) 96 60-0 Fax (07022) 96 60-103 3- 3 3 Technical data 3.1 Maintenance The LCA 300/320/325 text display is maintenance-free Attenion! Static charge of the front panel is possible. Clean only with a moist cloth. This is especially important when using the LCA 300/320/325 in an Ex area. Attenion! The LCD display contains poisonous substances. Do not touch the display, if it is damaged. Attenion! The designated product is only intended for being installed in other machines. Commissioning is prohibited, until conformity of the final product with the regulation 89/392/EWG has been ascertained. 3- 4 © Systeme Lauer GmbH & Co KG Kelterstr. 59 72669 Unterensingen Tel. (07022) 96 60-0 Fax (07022) 96 60-103 3 Technical data 3.2 Using the LCA in an Ex area Attenion! Static charge of the front panel is possible. Clean only with a moist cloth. The LCA 300/320/325 can be pre-setup for use in an Ex area. This must be known when ordering the device. A subsequent release or certified declaration by the manufacturer is not possible. The devices can be presetup for use in Ex area 1 or 2. An overpressure encapsulation with a low-pressure system is available. This means that a difference in atmospheric pressure of 2-4mbar exists between the interior space and the outside of the front. With higher pressures, unwanted cambers may occur above the keys. The devices are only pre-setup for use in Ex area 1 or 2. This means that the devices must be installed according to VDE 0165 or VDE 170/171, depending on the application. For installation of the devices in encapsulated enclosures with pressure protection - including test certifications which may be required - Systeme Lauer informs the user about the cooperating companies on request. For use of the devices in Ex area 2, please refer to the specifications of the manufacturer and an explanatory memorandum published by Systeme Lauer. The specifications of the manufacturer may be used as basic documentation for the certification of the device in Ex area 2. © Systeme Lauer GmbH & Co KG Kelterstr. 59 72669 Unterensingen Tel. (07022) 96 60-0 Fax (07022) 96 60-103 3- 5 3 Technical data E xam ple Specifications of the manufacturer concerning Ex area 2 Safety class of the text displays, operator consoles and visual display devices We design, develop, manufacture and test our devices according to the following VDE-EN regulations: a) b) c) d) e) DIN VDE 0160/12.90 considering the following sections: EN 60204 T.1/DIN VDE 0113 T.1/02.86 DIN VDE 0110 Part 1/2/01.89 EN 60950/DIN VDE 0805/05-90 DIN IEC 68 Part 2-3/Part 2-6 According to our knowledge, based on the information given by the German physical technical federal institution and the German VDE test agency, the majority of our devices can be used in the Ex area 2. According to circumstances, the specific characteristics of each individual device must, however, be looked up in the declaration given by the manufacturer. The Ex area 2 mentioned above refers to areas in which one has to expect that a dangerous, explosive atmosphere occurs only rarely and, if it occurs, only for a short time. An explosive atmosphere is defined as a mixture of inflammable gases, vapour, mist or dust in which a reaction propagates itself after ignition. Equipment which does not generate sparks, arcs, or inadmissible temperatures during normal operation, is admissible in theses areas. Normal operation is defined as the undisturbed operation of equipment within the specified limits, for example the temperature limits. Each equipment must feature a good technical industrial quality which we can guarantee. According to the requirements specified by the German physical technical federal institution and the German VDE test agency, prototype test certifications for an equipment to be used in area 2 are not required. For installation, the VDE 0165 regulations must be observed. Apart from the manufacturers specifications referring to a specific device, special requirements exist whichmust be observed for all devices manufactured by our company: 1. The supply cables for the operating voltage may only be connected or disconnected to the PCS operator console after switching off the power. 2. Interface connectors may only be connected or disconnected after switching off the power. 3. EPROM cassettes may only be installed or removed after switching off power to the devices. Before using devices in Ex area 1, an inspection and acceptance of the system by the physical technical federal institution in Brunswick or Berlin is required in any case, according to the German regulation. 3- 6 © Systeme Lauer GmbH & Co KG Kelterstr. 59 72669 Unterensingen Tel. (07022) 96 60-0 Fax (07022) 96 60-103 Index A I ASCII variable ................................................ 2- 18 Idle text number ............................................. 2- 6 Important features ............................................0-9 Installation notes ............................................. 1- 7 Interfacing of the text display ......................... 1- 4 Internal functions .......................................... 1- 10 B BCD variable ................................................. 2- 16 BIN-BYTE ....................................................... 2- 13 BIN-WORD .................................................... 2- 13 BINARY variable ............................................ 2- 13 BIT variable ..................................................... 2- 9 C K Key code ......................................................... 2- 5 Key status ........................................................ 2- 4 Keys .............................................................. 1- 10 Character table ............................................. 1- 12 Commissioning and installation ...................... 1- 1 Communication between the LCA and the PLC ............................................. 2- 1 Communication principle ............................... 2- 1 Configuration with the LCAPRO software ........ 1- 2 Control elements ............................................ 1- 9 L D Mailbox .............................................................0-5 Maintenance .................................................. 3- 4 Message mode, disable priorities reset value grou .............................................. 2- 6 Message printout .......................................... 2- 21 Data record/language selection ...................... 2- 5 E LED control ..................................................... 2- 5 LED displays .................................................... 1- 9 Legend ............................................................ 2- 9 M Elements on the rear ...................................... 3- 2 EMC Guideline ..................................................0-7 Ex area 2 ........................................................ 3- 6 Example for variable ........................................ 2- 9 External functions ......................................... 1- 10 N F Operating ......................................................... 0-8 Outer dimensions ........................................... 3- 2 From BIOS version 201.4 .............................. 1- 13 Norms ............................................................... 0-7 O G General measures for interference suppression 1- 6 H Hard copy ..................................................... 2- 21 © Systeme Lauer GmbH & Co KG Kelterstr.59 72669 Unterensingen Tel. (07022) 96 60-0 Fax (07022) 96 60-103 i- 1 Index P Panel cut-out ................................................. 3- 3 PC connection ................................................ 1- 4 Pictogram ......................................................... 0-3 Portrayal conventions ........................................ 0-3 Power supply .................................................. 1- 4 Power Supply Voltage ..................................... 1- 8 Printer interface ............................................ 2- 21 Printer parameters ......................................... 2- 20 Printer status ........................................ 2- 4, 2- 21 Priorities .......................................................... 2- 7 Product Family LCA starline ...............................0-8 Programmable controller ................................ 1- 4 S STRING variable ............................................ 2- 11 System area ..................................................... 2- 3 T Technical data ................................................ 3- 1 Text displays LCA starlinen ................................0-8 The editor (operating) ................................... 2- 22 The Printer .................................................... 2- 20 To BIOS version 101.3 ................................... 1- 12 trade marks .......................................................0-2 U Using the LCA in an Ex area ........................... 3- 5 V Variable formats .............................................. 2- 8 VBIN-BYTE ..................................................... 2- 13 VBIN-WORD .................................................. 2- 14 i- 2 © Systeme Lauer GmbH & Co KG Kelterstr.59 72669 Unterensingen Tel. (07022) 96 60-0 Fax (07022) 96 60-103
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